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    Material Test Certificate: Technipfmc

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    Deipak Hole
    The document provides test results for forged body parts made of AISI 4140 steel including chemical composition, heat treatment details, hardness and mechanical properties test results. The parts met specification requirements for chemistry, hardness and mechanical properties.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Material Test Certificate: Technipfmc

    Uploaded by

    Deipak Hole
    24 views4 pages
    The document provides test results for forged body parts made of AISI 4140 steel including chemical composition, heat treatment details, hardness and mechanical properties test results. The parts met specification requirements for chemistry, hardness and mechanical properties.

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    Original Title

    1299 - E8550

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    The document provides test results for forged body parts made of AISI 4140 steel including chemical composition, heat treatment details, hardness and mechanical properties test results. The parts met specification requirements for chemistry, hardness and mechanical properties.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    24 views4 pages

    Material Test Certificate: Technipfmc

    Uploaded by

    Deipak Hole
    The document provides test results for forged body parts made of AISI 4140 steel including chemical composition, heat treatment details, hardness and mechanical properties test results. The parts met specification requirements for chemistry, hardness and mechanical properties.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    MATERIAL TEST CERTIFICATE

    AS PER STD EN 10204 TYPE 3.1

    Customer : TechnipFMC TC No. : E8550 Date : 07.11.2021


    Invoice No.: WIF/EX/21-22/ Date :
    P.O. No.: 4500544691 Line Item: 10 PO Date : 01.07.2021 Spec. Ref.: M25070 Rev. : F (Date:16.07.2021)

    Die No. Description Part No. Condition Forging Qty Material Melting Practice
    Drg. No. 502 PSL Level Ratio Sr.No. Mill
    BODY FORGING, ULT F/
    1299 PLUG VALVE 1 ULT150 F/3 3257105 Rev K 17.68 800 Nos. AISI 4140 BF-EOF-LRF-VD-CCM
    NQT/SB
    IN UNION ENDS AISI 4140
    - JSW STEEL LIMITED
    Heat Code: LHK DU500001271 Rev B
    CHEMICAL COMPOSITION ( % )
    Heat No :- C Mn Si S P Cr Mo Grain Size
    F00913 0.40 0.91 0.21 0.009 0.01 1.06 0.22 7.0
    Specn. Min. 0.38 0.75 0.15 - - 0.80 0.15 6
    Max. 0.43 1.00 0.35 0.025 0.025 1.10 0.25 -
    HEAT TREATMENT
    Procedure :- Q00025 Rev Q

    Heat Treatment Furnace :- Continous Type Furnace (CHTF) Temperature Monitoring Method:- Side Thermocouples in the Working Zone ( Method A)

    HT Load No. of N :- AD-285 HT Batch No. of Q&T:- AD-288 Qty :- 800 Nos.
    Test Piece Heat Treatment :- Along with job QTC location:- Sacrificial QTC Size- Actual Part
    Hot Working Normalising Time Hardening Time Quench Quench Bath Temp. 1st Temper Time
    Ratio Temp. Hrs. Temp. Hrs. Media Start End Temp. Hrs.
    QTC 17.68 900⁰C 3.20 870⁰C 3.20 OIL 36°C 49°C 570°C 5 (Air Cool)
    Forging 17.68 900⁰C 3.20 870⁰C 3.20 OIL 36°C 49°C 570°C 5 (Air Cool)
    Specn. Min. 870⁰C 840⁰C --- --- 540⁰C
    Max. 925⁰C 900⁰C --- 80⁰C 700⁰C
    MECHANICAL PROPERTIES
    QTC Test Specimen QTC Test UTS YS Elg RA Charpy Impact
    Specimen Orientation Hardness Temp. 0.2 % Offset Test ( Charpy ) J
    Location after H.T. ⁰C PSI PSI % % Temp. Requirement 1 2 3 Average

    Refer annexure for testing details


    Test Piece Orientation:- Longitudinal & Transverse Charpy 'V' notch
    Test Piece Size :- 8.75 mm Dia, 35 mm Gauge Length 10 mm X 10 mm X 55 mm LG
    Remarks : All the jobs have been visually examined and are free from bursts, laps, seams, cracks, porosity.
    All the jobs have been 100% checked for MPI test and found satisfactory.

    Enclosures: 1) Steel Mill TC 2) Hardness report 3) Dimensional Report 4) Testing Annexure


    Note :- We hereby guarantee no weld repairs performed.
    . We hereby certify that the above figures are correct as contained in the records of the company
    For Heat Treatment batch traceability point, "AD-288" stamped near to Heat code.

    Mr. Ajay Joshi (HEAD-MQC, HT & NDT)


    Authorised Signatory
    F-MQC-10 / Rev. 00 / 01-Apr-2016
    HARDNESS TEST REPORT

    Customer:- TechnipFMC TC No: E8550


    P.O. No.:- 4500544691 Line Item: 10 PO Date : 01.07.2021 Date : 07.11.2021
    BODY FORGING, ULT PLUG VALVE 1 ULT150 F/3
    Item : IN UNION ENDS AISI 4140 Material : AISI 4140

    Part No.: 3257105 Rev K Heat No. : F00913


    Drawing No.: DU500001271 Rev B Ambient Temp : 28°C
    Die No.: 1299 Hardness Range:- 277 - 331 HBW
    Qty.: 800 Nos. Test Method : Brinell Hardness Test
    Vendor Sr.No.: - Equipment Used: Brinell Hardness Tester
    HT Load No.: N: AD-285 QT: AD-288 Sr No.19/05/007
    Reference Standard: ASTM E10 Machine Make: SAROJ
    Load Applied: 3000 Kgs Calibration Agency: MM Engineers
    Type of Penetrator: Dia 10 mm Carbide Ball Certificate No.: MME/CAL/261/21-22
    Std Block Details: SH-266 (Hardness value - 295.0 HBW) Calibrated On: 14.08.2021
    Entity Performing Test: WIF Sanaswadi Calibrated Due On:13.02.2022
    Hardness
    Q03006 Rev. AC / Q03009 Rev. X Date of Test :- 23.10.2021
    Procedure :-
    Precise Measuring Method of HBW Impression : Type B : Hand-Held Microscope with fixed measuring lines.
    Qty. Hardness in HBW
    800 Nos. 285-321 HBW

    Test Performed By Reviewed By Approved By :


    Atul Jedhe Satish Gadgil (Sr.Manager HT) Mr. Ajay Joshi (HEAD-MQC, HT & NDT)
    F-HT-10 / Rev. 00 / 01-Apr-2016 Page 1
    Mechanical Test Annexure
    Die No.: 1299 Material Grade: AISI 4140
    Heat No.: F00913 HT Lot No. : AD-288
    Heat Code: LHK TC No. : E8550

    TENSILE TEST

    QTC Test QTC Hardness after UTS YS Elg RA


    Specimen Test Temp. NABL Lab Sample
    Specimen H.T. 0.2 % Offset
    Orientation (⁰C) Report No. No.
    Location HBW KSI KSI % %

    0.5" below
    L 302, 311 Ambient G/21/2485/P 1 148.07 125.97 20.09 62.60
    HT Surface

    277 - 331 Spec. Min. 120.00 100.00 16.00 35.00

    IMPACT TEST

    QTC Test
    Specimen Requirement Test Temp. NABL Lab Sample
    Specimen 1 2 3 Average
    Orientation (⁰C) Report No. No.
    Location
    Avg. - 42 J Min
    88 74 78 80.00
    Single - 32 J Min
    LE - 0.51 mm Min -29°C 1.02 0.86 0.91 0.93
    %Shear - Report 65 60 60 61.67
    L Avg. - 27 J Min
    38 40 42 40.00
    Single - 20 J Min
    LE - Report -40°C 0.51 0.53 0.55 0.53

    %Shear - Report 25 30 30 28.33


    0.5" below
    Avg. - 28 J Min 1
    HT Surface 72 80 48 66.67
    Single - 18.7 J Min
    -29°C
    LE - Report 0.85 0.93 0.60 0.79
    %Shear - Report 60 60 35 51.67
    T
    Avg. - 20 J Min
    36 30 38 34.67
    Single - 14 J Min
    LE - Report -40°C 0.48 0.41 0.51 0.47

    %Shear - Report 25 20 25 23.33

    Mr. Ajay Joshi (HEAD-MQC, HT & NDT)


    Authorised Signatory
    Certificate of Compliance

    Customer : TechnipFMC TC No.: E8550


    Date: 07.11.2021
    Die No. : 1299 Heat Code : LHK
    PO No : 4500544691 Line Item No : 10
    Offer Qty. : 800 Nos.
    Part No/ Rev : 3257105 Rev K Drg No / Rev : DU500001271 Rev B
    BODY FORGING, ULT PLUG VALVE
    Part Name : Serial No. : -
    1 ULT150 F/3 IN UNION ENDS AISI
    4140

    I. Material
    A. Material Type : AISI 4140
    B. Material Spec/ Rev. : As per Spec no : M25070 Rev No. F (Date:16.07.2021)
    C. Material Test Report No : Mill Heat No : F00913

    II. Dimensional
    A. AQL : AS PER QUALITY PLAN B. Sample Size : 8 Nos.

    III. Secondary Process : Heat Treatment


    A. Process Name : Normalised
    Heat Lot No. : AD-285 Process Spec : Q00025 Rev Q

    B. Process Name : QT
    Heat Lot No. : AD-288 Process Spec : Q00025 Rev Q

    IV. NDE
    A. Process Name : MPI

    Certificate No : NA Process Spec : NA

    B. Process Name : UT
    Certificate No : NA Process Spec : NA

    This is certified that subjected material is manufactured from material mentioned above &
    verified by us as per written sample size & found conforming to requirements.
    For Heat Treatment batch traceability point, "AD-288" stamped near to Heat code.

    Sign with Stamp

    Mr. Ajay Joshi (HEAD-MQC, HT & NDT)

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