Rajiv Gandhi University of Knowledge Technologies - Andhra Pradesh

Catering to the Educational Needs of Gifted Rural Youth of Andhra Pradesh

RK VALLEY - NUZVID – SRIKAKULAM - ONGOLE
LECTURE PLAN
Year & Sem : E2 & Sem2 Credits : 4
Subject Name : Metal cutting and Machine tools Subject Code: 20ME2204
Branch : ME L-T-P: 3-1-0
Faculty Name : Shaik Shahazad

No. of
Cumulati
S.No Objectives hours
ve hours
Required
Unit-1: *********** 10 Hours
1 1 1
Introduction
classification of manufacturing process, History of machining, scope and 2
2 1
significance of machining
3 1 3
Concept of Generatrix and Directrix: Generatrix, Directrix

4 1 4
tool-work motion for various cutting tools

5 1 5
Geometry of cutting tools: geometry of single point cutting tools: Tool in hand

6 1 6
ASA system, Significance of SPTT

7 1 7
Orthogonal rake angle (ORS), Normal Rake System (NRS).

8 1 8
conversion of tool angles from ASA to ORS Analytical Technique, ORS to NRS

9 Tutorial 1 9

10 Tool Nomenclature and its effects 1 10

Unit-2: ************** 10 Hours

1 1 11
Chip formation mechanism

2 1 12
classification of chips, characteristics of continuous chip formation

3 1 13
shear angle, cutting strain, chip reduction coefficient, built up edge formation
orthogonal and oblique cutting, shear plane and shear zone theories, shear 14
4 1
strain rate
5 1 15
cutting force analysis and estimation, Merchant circle diagram

6 1 16
Tutorial on MCD

7 1 17
Analytical method of force estimation

8 Tutorial 1 18

9 1 19
power and specific energy in cutting, effects of tool geometry on cutting force,

10 Turning dynamometers principle and working. 1 20

Mid-1 Examinations

RGUKT-AP Lecture Plan Page 1 of 3

 No. of
Cumulati
S.No Objectives hours
ve hours
Required
Unit-3: ************** 10 Hours
Heat generation and cutting temperature: Location of heat generation, effects 21
1 1
of cutting temperature on job and tool,
2 determination of cutting temperature using analytical techniques 1 22

3 Determination of cutting temperature using experimental techniques 1 23

Control of cutting temperature and role of cutting fluid, effect of cutting tool 1 24
4
geometry on cutting temperature
5 Failures of cutting tools, cutting tool materials. 1 25

6 Tool life & Wear: Types of cutting tool wear, Wear mechanism, 1 26

7 Types of tool wear, Tool life equation 1 27

8 cutting tool materials: Desired properties of tool material 1 28

9 Characteristics of cutting tool material 1 29

10 conventional and advanced cutting tool materials 1 30

Unit-4: ************** 10 Hours

1 Estimation of machining time: machining time for Lathe, drilling 1 31

2 Estimation of machining time: milling, boring, shaping and planning 1 32

3 definition of machinability, control of chips and chip breakers, 1 33

4 surface quality, characteristics of surface profile, evaluation, 1 34

5 Control of surface roughness and improvement of surface integrity. 1 35

6 Grinding & super finishing operations: Basic principles, grinding wheel 1 36

specification
7 mechanism and mechanics of grinding, grindability 1 37

8 lapping, honing 1 38

9 super finishing techniques 1 39

10 Economics of machining: economy and optimization 1 40

Mid-2 Examinations
Unit-5: ************* 10 Hours
1 Machine tool: Introduction to common machine tools and its operation for lathe, 41
1
drilling, milling
2 1 42
Grinding, broacher, reamers, shaper and planer.
3 Design of high speed gear box: Layout of spindle speeds, gear layout and ray 1 43
diagram.
4 Lathe Machine: Types of lathe machine, Parts of lathe machine, Specification of 1 44
lathe machine
5 Attachments used in lathe machine, work holding and tool holding devices of 1 45
different types of lathe machine,
6 Kinematics of lathe machine, Capstan & turret lathes 1 46

RGUKT-AP Lecture Plan Page 2 of 3

 No. of
Cumulati
S.No Objectives hours
ve hours
Required

7 1 47
Multi spindle automatic lathe, operations performed on lathe.
8 Drilling machine: Types of drilling machine, parts of drilling machine, 1 48
Specification
9 Attachments, work holding, tool holding devices 1 49

10 Operations of different types of drilling machine, kinematics of drilling machine. 1 50

Unit-6: ************* 10 Hours

1 Milling machine: 51
1
Types of milling machine, parts of milling machine, Specification
2
Attachments, work holding, tool holding devices 1 52

3
Operations of different types of milling machine, kinematics of milling machine. 1 53

4 Shaping, Planning & slotting machine: 1 54

Type of machines, specification
5
Attachments, work holding, tool holding 1 55

6
Operations performed, kinematics of machines, 1 56

7 Gear Cutting: Principles, Universal indexing head utility, Different types of 1 57

indexing
8
Jig & fixtures: principles of design of Jigs and fixtures, classification 1 58

9
principles of location and clamping, types of clamping & work holding devices 1 59

10
Typical examples of Jigs and fixtures. 1 60

Mid-3 Examinations
End Semester Examinations
Text book:
1. A.B. Chattopadhyay, “Machining and Machine Tools”, Wiley Publications,2011
2. P.N. Rao, “Manufacturing technology Metal Cutting and Machine Tools”, Vol. II, McGraw Hill, 3rd
edition, 2013.
Reference Books:
1. Manufacturing process, Casting, Forming and Welding H S Shan, 2017, Cambridge University Press
2. H Choudhury, “Elements of Workshop Technology Vol: 2 Machine Tools”, Media promoters & publisher,
2010.
3. M. C. Shaw, “Metal Cutting Principles”, Oxford, 2rd edition, 2012
4. Amitabhaghosh, A.S. Malik, “Manufacturing Science”, East West press, 2nd edition, 2010

RGUKT-AP Lecture Plan Page 3 of 3