Engine Control System: Section
Engine Control System: Section
E
CONTENTS
HR12DE Brake Fluid Pressure Sensor ...................................39 F
Brake Pedal Position Switch ....................................39
HOW TO USE THIS MANUAL ..................... 23 Camshaft Position Sensor (PHASE) .......................40
Cooling Fan .............................................................40 G
APPLICATION NOTICE .....................................23 Crankshaft Position Sensor (POS) ..........................40
Information .............................................................. 23 DC/DC Converter ....................................................41
Door Switch .............................................................41
PRECAUTION .............................................. 24 ECM .........................................................................41
H
DC/DC CONVERTER .............................................. 187 P0075 IVT CONTROL SOLENOID VALVE .... 215
DC/DC CONVERTER : Diagnosis Procedure ....... 187 DTC Logic .............................................................. 215
Diagnosis Procedure ............................................. 215
P0506 ISC SYSTEM ......................................... 313 P1402 EGR FUNCTION .................................. 341 E
Description ............................................................ 313 DTC Logic .............................................................. 341
DTC Logic ............................................................. 313 Diagnosis Procedure ............................................. 342
Diagnosis Procedure ............................................. 313 P1512 STARTER MOTOR .............................. 344 F
P0507 ISC SYSTEM ......................................... 315 Description ............................................................. 344
Description ............................................................ 315 DTC Logic .............................................................. 344
DTC Logic ............................................................. 315 Diagnosis Procedure ............................................. 344 G
Diagnosis Procedure ............................................. 315 P1550 BATTERY CURRENT SENSOR .......... 345
P0555 BRAKE BOOSTER PRESSURE SEN- DTC Logic .............................................................. 345
Diagnosis Procedure ............................................. 345 H
SOR .................................................................. 317
DTC Logic ............................................................. 317 Component Inspection ........................................... 346
Diagnosis Procedure ............................................. 317 P1551, P1552 BATTERY CURRENT SEN-
Component Inspection .......................................... 319 I
SOR ................................................................. 348
P0603 ECM POWER SUPPLY ......................... 321 DTC Logic .............................................................. 348
DTC Logic ............................................................. 321 Diagnosis Procedure ............................................. 348
J
Diagnosis Procedure ............................................. 321 Component Inspection ........................................... 349
P0605 ECM ....................................................... 323 P1553 BATTERY CURRENT SENSOR .......... 351
DTC Logic ............................................................. 323 DTC Logic .............................................................. 351 K
Diagnosis Procedure ............................................. 323 Diagnosis Procedure ............................................. 351
Component Inspection ........................................... 352
P0607 ECM ....................................................... 324 L
DTC Logic ............................................................. 324 P1554 BATTERY CURRENT SENSOR .......... 354
Diagnosis Procedure ............................................. 324 DTC Logic .............................................................. 354
Component Function Check .................................. 354
P0643 SENSOR POWER SUPPLY ................. 325 Diagnosis Procedure ............................................. 355 M
Description ............................................................ 325 Component Inspection ........................................... 356
DTC Logic ............................................................. 325
Diagnosis Procedure ............................................. 325 P1556, P1557 BATTERY TEMPERATURE
N
SENSOR .......................................................... 357
P0850 PNP SWITCH ........................................ 327 DTC Logic .............................................................. 357
Description ............................................................ 327 Diagnosis Procedure ............................................. 357
DTC Logic ............................................................. 327 Component Inspection (Battery Temperature O
Component Function Check .................................. 328 Sensor) .................................................................. 358
Diagnosis Procedure ............................................. 328
P1575 BRAKE SWITCH ................................. 359 P
P1040 BRAKE PRESSURE SENSOR ............. 331 DTC Logic .............................................................. 359
DTC Logic ............................................................. 331 Diagnosis Procedure ............................................. 359
Diagnosis Procedure ............................................. 331 Component Inspection ........................................... 360
Component Inspection .......................................... 333
P1576 ASCD BRAKE SWITCH ...................... 362
P1212 TCS COMMUNICATION LINE .............. 334 DTC Logic .............................................................. 362
Description ............................................................ 334 Diagnosis Procedure ............................................. 362
DTC Logic ............................................................. 334 Component Inspection ........................................... 363
P2118 THROTTLE CONTROL MOTOR .......... 387 IGNITION SIGNAL ............................................ 414
DTC Logic ..............................................................387 Component Function Check ................................. 414
Diagnosis Procedure .............................................387 Diagnosis Procedure ............................................. 414
Component Inspection ...........................................388 Component Inspection (Ignition Coil with Power
Transistor) ............................................................. 416
P2122, P2123 APP SENSOR ........................... 717 NORMAL OPERATING CONDITION ............. 753
DTC Logic ............................................................. 717 Description ............................................................. 753
Diagnosis Procedure ............................................. 717 PERIODIC MAINTENANCE ...................... 754
Component Inspection .......................................... 718
IDLE SPEED ................................................... 754
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000007784199
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution for Procedure without Cowl Top Cover INFOID:0000000007701562
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
PIIB3706J
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch OFF and disconnect the negative battery cable before any repair
or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will
cause the MIL to light up.
• Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Certain systems and components, especially those related to OBD, may use a new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to PG-6, "Harness Connec-
tor".
C
• Always use a 12 volt battery as power source.
• Do not attempt to disconnect battery cables while engine is
running.
• Before connecting or disconnecting the ECM harness con- D
nector, turn ignition switch OFF and disconnect negative bat-
tery cable. Failure to do so may damage the ECM because
battery voltage is applied to ECM even if ignition switch is E
turned OFF.
• Before removing parts, turn ignition switch OFF and then dis-
connect battery ground cable.
F
SEF289H
N
JMBIA0029ZZ
PBIB0090E
JSBIA1315ZZ
SEF348N
SEF709Y
D
• When installing C.B. ham radio or a mobile phone, be sure to
observe the following as it may adversely affect electronic
control systems depending on installation location. E
- Keep the antenna as far as possible from the electronic con-
trol units.
- Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls. F
Do not let them run parallel for a long distance.
- Adjust the antenna and feeder line so that the standing-wave
ratio can be kept smaller. G
- Be sure to ground the radio to vehicle body.
SEF708Y
PREPARATION
PREPARATION
Special Service Tools INFOID:0000000007701566
Tool number
Description
Tool name
KV10120000 Measuring fuel pressure
Fuel tube adapter
JSBIA0410ZZ
S-NT779
SYSTEM DESCRIPTION A
COMPONENT PARTS
ENGINE CONTROL SYSTEM
EC
ENGINE CONTROL SYSTEM : Component Parts Location INFOID:0000000007701568
JSBIA1913ZZ
K
No. Component Function
EC-38, "Battery Current Sensor (With Battery Temperature Sen-
1. Battery current sensor (with battery temperature sensor*) sor)" L
2. ECM EC-41, "ECM"
IPDM E/R activates the internal control circuit to perform the relay-
ON-OFF control according to the input signals from various sen- M
sors and the request signals received from control units via CAN
3. IPDM E/R communication.
Refer to PCS-6, "Component Parts Location" (WITH I-KEY) or
N
PCS-42, "Component Parts Location" (WITHOUT I-KEY) for de-
tailed installation location.
EC-47, "Mass Air Flow Sensor (With Intake Air Temperature Sen-
4. Mass air flow sensor (with intake air temperature sensor) O
sor)"
Electric throttle control actuator (with built in throttle position
5. EC-42, "Electric Throttle Control Actuator"
sensor and throttle control motor)
6. EVAP canister purge volume control solenoid valve EC-44, "EVAP Canister Purge Volume Control Solenoid Valve" P
JPBIA3223ZZ
: Vehicle front
EXHAUST COMPARTMENT
EC
I
JPBIA3215ZZ
A. To engine assembly
J
JSBIA1914ZZ
STOP/START SYSTEM
A
ENGINE ROOM COMPARTMENT
EC
JSBIA1921ZZ
I
No. Component Function
EC-38, "Battery Current Sensor (With Battery Temperature Sen-
1. Battery current sensor (with battery temperature sensor) J
sor)"
ECM detects vehicle condition from each sensor and each unit,
2. ECM
and controls the engine stop/restart.
K
• Controls the integrated relay, and supplies voltage to the load
according to the request from ECM (via CAN communication).
• Transmits hood switch signal to ECM (via CAN communication).
3. IPDM E/R
Refer to PCS-6, "Component Parts Location" (WITH I-KEY) PCS- L
42, "Component Parts Location" (WITHOUT I-KEY) for detailed in-
stallation location.
ABS actuator and electric unit (control unit) transmits the vehicle
speed signal (wheel speed) and ABS system operation condition
M
4. ABS actuator and electric unit (control unit) to ECM (via CAN communication).
Refer to BRC-19, "Component Parts Location" for detailed instal-
lation location. N
EC-47, "Mass Air Flow Sensor (With Intake Air Temperature Sen-
5. Mass air flow sensor (with intake air temperature sensor)
sor)"
EC-39, "Brake Booster Pressure Sensor" O
6. Brake booster pressure sensor Refer to BR-181, "Exploded View" (vacuum sensor) for detailed in-
stallation location.
7. Hood switch EC-46, "Hood Switch"
P
EC-43, "Engine Coolant Temperature Sensor"
8. Engine coolant temperature sensor Refer to EC-29, "ENGINE CONTROL SYSTEM :
Component Parts Location" for detailed installation location.
EC-40, "Crankshaft Position Sensor (POS)"
9. Crankshaft position sensor (POS) Refer to EC-29, "ENGINE CONTROL SYSTEM :
Component Parts Location" for detailed installation location.
BODY COMPARTMENT
For Thailand
JSBIA1934ZZ
A. Behind of glove upper box assembly B. Behind of glove upper box assembly (or C. Periphery of brake pedals
(or instrument finisher B) left side instrument finisher B)
D. Periphery of accelerator pedals
JSBIA2547ZZ
Periphery of brake pedals Under of IPDM E/R cover Left side of engine room
Behind the grove box cover Behind the grove box cover left side Switch panel
Door switch (driver side) Inputs the door switching condition to BCM.
Detects the tilt angle of vehicle and input the detected angle to
G sensor TCM. EC
Refer to EC-45, "G Sensor".
Inputs the operational condition of defroster to the combina-
tion meter.
• A/C auto amp. (automatic air conditioner) AUTOMATIC AIR CONDITION C
• Heater control panel (manual air conditioner) Refer to HAC-7, "Component Parts Location".
MANUAL AIR CONDITION
Refer to HAC-100, "Component Parts Location".
D
Stop lamp switch EC-48, "Stop Lamp Switch"
I
The accelerator pedal position sensor is installed on the upper end
of the accelerator pedal assembly. The sensor detects the accelera-
tor position and sends a signal to the ECM.
J
L
JPBIA4615ZZ
Therefore, the A/F sensor 1 is able to indicate air fuel ratio by this
electrode layer of current. In addition, a heater is integrated in the
sensor to ensure the required operating temperature of approxi-
mately 800°C (1,472°F).
JPBIA5443GB
JMBIA0877ZZ
Brake booster pressure sensor is connected to brake booster. It detects brake booster pressure and sends the
voltage signal to the ECM. The sensor uses a silicon diaphragm which is sensitive to the change in pressure. G
As the pressure increases, the voltage rises.
ECM judges force to depress a brake pedal during the stop/start system activation according to brake booster
pressure sensor signal. H
Brake Fluid Pressure Sensor INFOID:0000000008236339
The brake fluid pressure sensor is installed to the brake piping. This I
sensor converts the pressure of brake fluid to an electric signal and
transmits the signal to ECM.
ECM activates the idling stop system when there is sufficient brake
J
force against a hill, according to a signal received from the brake
fluid pressure sensor.
JPBIA4269ZZ L
Brake Pedal Position Switch INFOID:0000000007733807
When the brake pedal is depressed, brake pedal position switch is turned OFF and stop lamp switch is turned M
ON. ECM detects the state of the brake pedal by those two types of input (ON/OFF signal).
JSBIA0523GB
NOTE:
Camshaft position sensor (PHASE) signal timing varies with intake valve timing control.
Cooling Fan INFOID:0000000007701589
Cooling fan operates at low and high speed when the current flows in the cooling fan motor.
Refer to EC-64, "COOLING FAN CONTROL : System Description" for cooling fan operation.
Crankshaft Position Sensor (POS) INFOID:0000000007701578
JSBIA0523GB
NOTE:
Camshaft position sensor (PHASE) signal timing varies with intake valve timing control.
A
The DC/DC converter is installed at the behind of the glove upper
box assembly (or instrument finisher B) and supplies power to the
electrical equipment. EC
This converter is connected to ECM via the engine communication
line and includes an internal voltage converter. When restarting the
vehicle from the idling stop condition, the voltage converter boosts
the voltage conveyed from the battery and provides stable power to C
the electrical equipment to prevent reset from occurring. For further
details, refer to EC-72, "STOP/START SYSTEM : System Descrip-
tion (For Thailand)". D
JPBIA4264ZZ
PBIA9222J
J
EGR Temperature Sensor INFOID:0000000007701587
SEF599K
N
SEF068X
The EGR volume control valve uses a step motor to control the flow
rate of EGR from exhaust manifold. This motor has four winding
phases. It operates according to the output pulse signal of the ECM.
Two windings are turned ON and OFF in sequence. Each time an
ON pulse is issued, the valve opens or closes, changing the flow
rate. When no change in the flow rate is needed, the ECM does not
issue the pulse signal. A certain voltage signal is issued so that the
valve remains at that particular opening.
PBIA9376J
OUTLINE
Electric throttle control actuator consists of throttle body, throttle valve, throttle control motor and throttle posi-
tion sensor.
JSBIA0270GB
I
SEF594K
J
<Reference data>
SEF594K
*: These data are reference values and are measured between ECM terminals.
The engine restart relay is installed at the left end of glove upper box assembly (or instrument finisher B) and
controlled by ECM when restarting the engine during the stop/start system operation.
EVAP Canister INFOID:0000000007732558
The EVAP canister is filled with activated carbon, and fuel evapora-
tive emission in the sealed fuel tank is conveyed to the EVAP canis-
ter and adsorbed by the activated carbon during engine stop or
fueling. On the other hand, while the engine is running, fuel evapora-
tive emission in the EVAP canister passes through the EVAP purge
control solenoid valve and absorbed by the intake manifold.
JSBIA1428ZZ
PBIA9215J
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector circuit, the coil in the fuel injec-
tor is energized. The energized coil pulls the ball valve back and
allows fuel to flow through the fuel injector into the intake manifold.
The amount of fuel injected depends upon the injection pulse dura-
tion. Pulse duration is the length of time the fuel injector remains
open. The ECM controls the injection pulse duration based on
engine fuel needs.
PBIA9664J
A
FUEL LEVEL SENSOR UNIT AND FUEL PUMP (FUEL PUMP)
The ECM activates the fuel pump for 1 second after the ignition switch is turned ON to improve engine start
ability. If the ECM receives a engine speed signal from the camshaft position sensor (PHASE), it knows that EC
the engine is rotating, and causes the pump to operate. If the engine speed signal is not received when the
ignition switch is ON, the engine stalls. The ECM stops pump operation and prevents battery discharging,
thereby improving safety. The ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump C
relay, which in turn controls the fuel pump.
JSBIA0498ZZ
The G sensor has a semiconductor acceleration sensor and detects longitudinal G and tilt angle of the vehicle
based on gravitational acceleration. I
In addition, the G sensor converts a detected tilt angle into an electric signal and transmits it to TCM.
Heated Oxygen Sensor 2 (With Heated Oxygen Sensor 2 Heater) INFOID:0000000007701585
J
HEATED OXYGEN SENSOR 2
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas on each bank. K
Even if switching characteristics of the air fuel ratio (A/F) sensor 1
are shifted, the air fuel ratio is controlled to stoichiometric, by the sig-
nal from the heated oxygen sensor 2. L
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1 V in richer conditions to 0 V in leaner con-
ditions.
Under normal conditions the heated oxygen sensor 2 is not used for M
engine control operation.
SEF327R
N
HEATED OXYGEN SENSOR 2 HEATER
Heated oxygen sensor 2 heater is integrated in the sensor.
The ECM performs ON/OFF control of the heated oxygen sensor 2 heater corresponding to the engine speed,
amount of intake air and engine coolant temperature. O
Hood switch is located in the hood lock assembly. Hood switch detects open/close condition of hood and input
the hood switch signal to IPDM E/R.
Ignition Coil (With Power Transistor) INFOID:0000000007701574
The ignition signal from the ECM is sent to and amplified by the
power transistor. The power transistor turns ON and OFF the ignition
coil primary circuit. This ON/OFF operation induces the proper high
voltage in the coil secondary circuit.
PBID0206J
JSBIA1432ZZ
JSBIA1315ZZ
A
MASS AIR FLOW SENSOR
The mass air flow sensor is placed in the stream of intake air. It mea-
sures the intake flow rate by measuring a part of the entire intake EC
flow. The mass air flow sensor controls the temperature of the hot
wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The greater air flow, the C
greater the heat loss.
Therefore, the electric current supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The
ECM detects the air flow by means of this current change. D
JSBIA1433ZZ
E
INTAKE AIR TEMPERATURE SENSOR
The intake air temperature sensor is built-into the mass air flow sensor. The sensor detects intake air temper-
ature and transmits a signal to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to the change in temperature. Electrical F
resistance of the thermistor decreases in response to the temperature rise.
<Reference data>
G
Intake air temperature
Voltage* (V) Resistance (kΩ)
[°C (°F)]
25 (77) 3.3 1.800 - 2.200 H
80 (176) 1.2 0.283 - 0.359
*: These data are reference values and are measured between ECM
I
terminals.
SEF012P
J
Refrigerant Pressure Sensor INFOID:0000000007701593
The refrigerant pressure sensor is installed at the condenser of the air conditioner system. The sensor uses an
electrostatic volume pressure transducer to convert refrigerant pressure to voltage. The voltage signal is sent K
to ECM, and ECM controls cooling fan system.
N
PBIB2657E
Brake switch signal is applied to the ECM through the stop lamp
switch when the brake pedal is depressed. This signal is used
mainly to decrease the engine speed when the vehicle is being
driven.
JSBIA0308ZZ
DESCRIPTION
The stop/start indicator lamp is located on the combination meter.
The stop/start indicator lamp turns ON when the stop/start system is
operating.
When a malfunction is detected in the stop/start system, the stop/
start indicator lamp blinks at a slow speed to alert the driver to the
malfunction. When a driver′s operation is judged as dangerous one
during stop/start system operation, the stop/start indicator lamp
blinks at a high speed.
JPBIA4266ZZ
JPBIA4265ZZ
EC
G
PBIB2962E
M
PBIB1588E
SYSTEM DIAGRAM
JSBIA1915GB
Function Reference
EC-59, "MULTIPORT FUEL INJECTION SYSTEM : System De- EC
Multiport fuel injection system
scription"
Electric ignition system EC-62, "ELECTRIC IGNITION SYSTEM : System Description"
EC-63, "AIR CONDITIONING CUT CONTROL : System Descrip- C
Air conditioning cut control
tion"
Cooling fan control EC-64, "COOLING FAN CONTROL : System Description"
EGR system EC-66, "EGR SYSTEM : System Description"
D
Throttle control EC-67, "THROTTLE CONTROL : System Description"
EC-68, "EVAPORATIVE EMISSION SYSTEM : System Descrip- E
Evaporative emission system
tion"
EC-70, "INTAKE VALVE TIMING CONTROL : System Descrip-
Intake valve timing control
tion"
F
EC-71, "ALTERNATOR POWER GENERATION VOLTAGE VARI-
Alternator power generation voltage variable control system
ABLE CONTROL SYSTEM : System Description"
EC-72, "STOP/START SYSTEM : System Description (For Thai-
Stop/start system G
land)"
CAN communication EC-85, "CAN COMMUNICATION : System Description"
JSBIA2709GB
EC
JSBIA2710GB
JSBIA2711GB
DTC No. Detected items Engine operating condition in fail safe mode
P0011 Intake valve timing control The signal is not energized to the intake valve timing control solenoid valve and the valve J
control does not function.
P0101 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0102
K
P0103
P0117 Engine coolant tempera- Engine coolant temperature will be determined by ECM based on the following conditions.
P0118 ture sensor circuit CONSULT displays the engine coolant temperature decided by ECM.
L
Engine coolant temperature decided
Condition
(CONSULT display)
Just as ignition switch is turned ON
40°C (104°F) M
or START
Approx. 4 minutes or more after
80°C (176°F)
engine starting
N
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
When the fail safe system for engine coolant temperature sensor is activated, the cooling
fan operates while engine is running. O
P0122 Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
P0123 order for the idle position to be within +10 degrees.
P0222 The ECM regulates the opening speed of the throttle valve to be slower than the normal P
P0223 condition.
P2135 So, the acceleration will be poor.
P0197 Engine oil temperature Exhaust valve timing control does not function.
P0198 sensor
P0403 EGR volume control valve Engine speed will not rise more than 2,400 rpm due to the fuel cut.
STOP/START SYSTEM
A
SYSTEM DIAGRAM
EC
JSBIA0317GB J
INPUT/OUTPUT SIGNAL CHART
PBIB2793E
The mixture ratio feedback system provides the best air-fuel mixture ratio for drivability and emission control.
The three way catalyst (manifold) can better reduce CO, HC and NOx emissions. This system uses air fuel
ratio (A/F) sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The ECM
adjusts the injection pulse width according to the sensor voltage signal. For more information about air fuel
ratio (A/F) sensor 1, refer to EC-37, "Air Fuel Ratio (A/F) Sensor 1 (With A/F Sensor 1 Heater)". This maintains
the mixture ratio within the range of stoichiometric (ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of air fuel ratio (A/F) sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal
from heated oxygen sensor 2.
• Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
- Deceleration and acceleration
- High-load, high-speed operation
- Malfunction of air fuel ratio (A/F) sensor 1 or its circuit
- Insufficient activation of heated sensor 1 at low engine coolant temperature
- High engine coolant temperature
- During warm-up
- After shifting from N to D (CVT models)
- When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from air fuel ratio (A/F)
sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to
the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as orig-
JSBIA0318GB
H
Two types of systems are used.
• Sequential Multiport Fuel Injection System
Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used
when the engine is running. I
• Simultaneous Multiport Fuel Injection System
Fuel is injected simultaneously into all three cylinders twice each engine cycle. In other words, pulse signals
of the same width are simultaneously transmitted from the ECM. J
The three injectors will then receive the signals two times for each engine cycle.
This system is used when the engine is being started and/or if the fail safe system (CPU) is operating.
FUEL SHUT-OFF K
Fuel to each cylinder is cut off during deceleration, operation of the engine at excessively high speeds or oper-
ation of the vehicle at excessively high speeds.
ELECTRIC IGNITION SYSTEM L
SYSTEM DIAGRAM
JPBIA4883GB
SYSTEM DIAGRAM EC
I
JSBIA0320GB
SYSTEM DIAGRAM
JSBIA0321GB
EC
JSBIA0415GB F
Cooling Fan Relay Operation
The ECM controls cooling fan relays through CAN communication line.
G
Cooling fan speed Cooling fan relay
Stop (OFF) OFF
Operate (HI) ON
H
EGR SYSTEM
I
SYSTEM DIAGRAM
JSBIA1649GB
EC
D
PBIA9610J
1. EGR volume control valve 2. EGR temperature sensor 3. Electric throttle control actuator E
This system controls the volume of EGR flowing from the exhaust manifold to the intake manifold. The EGR
volume control valve adjusts EGR volume by opening and closing the EGR passage. The step motor built in
the EGR volume control valve activates the valve, according to a signal transmitted from ECM. ECM deter- F
mines a valve angle, according to driving conditions, such as an engine speed, load, combustion state and
precisely controls EGR volume. EGR is deactivated under the following conditions to enhance drivability:
• Engine starting G
• Engine at idle
• Low engine coolant temperature
• High engine coolant temperature
• High engine speed H
• Low intake air temperature
• Low battery voltage
THROTTLE CONTROL I
J
SYSTEM DIAGRAM
JSBIA1917GB
SYSTEM DIAGRAM
JSBIA0322GB
K
PBIB3039E
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the L
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the M
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating.
N
INTAKE VALVE TIMING CONTROL
SYSTEM DIAGRAM
JPBIA4760GB
SYSTEM DESCRIPTION
JSBIA1698GB
This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed, engine oil tempera-
ture and engine coolant temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve
timing (IVT) control solenoid valve depending on driving status. This makes it possible to control the shut/open
timing of the intake valve to increase engine torque in low/mid speed range and output in high-speed range.
ALTERNATOR POWER GENERATION VOLTAGE VARIABLE CONTROL SYS-
TEM
The alternator power generation voltage variable control system controls the amount of power generation,
according to a battery loaded condition. ECM judges a battery condition, according to a signal received from EC
the battery current sensor which detects a charge/discharge current. ECM then transmits a signal to IPDM E/
R to command power generation via CAN communication. IPDM E/R transmits a power generation control sig-
nal to the alternator so that the system can control the amount of power generation. The voltage of power gen-
C
eration is lowered during battery low-load conditions and boosted under heavy load conditions. In this way, the
system reduces the engine load through the adequate power generation control.
For details, refer to CHG-10, "POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM : System
Diagram". D
STOP/START SYSTEM
E
SYSTEM DIAGRAM
JSBIA1918GB
SYSTEM DESCRIPTION
The stop/start system enables the engine to automatically stop/restart with a simple operation and reduces
unnecessary idling during stoplight or traffic congestion to improve fuel economy, reduce exhaust gas, and
minimize noise.
ECM detects a vehicle condition and driver′s operation condition based on signals sent from each unit and the
sensors to comprehensively control the stop/start system.
An operation condition of the stop/start system is indicated by the stop/start indicator lamp mounted in the
combination meter. (Refer to EC-86, "STOP/START SYSTEM : Switch Name and Function".) If a malfunction
is detected in the stop/start system, the system control is automatically deactivated and the malfunction is
alerted to the driver by blinking the stop/start indicator lamp. When a driver′s operation is judged as dangerous
one during the stop/start system operation, the stop/start indicator lamp blinks at a high speed and the buzzer
mounted in the combination meter sounds simultaneously to warn the driver of the dangerous operation.
NOTE:
Starting the engine from stop/start system operation is regarded as “Restart”.
EC
JSBIA2696GB
P
FUNCTION DESCRIPTION
When the stop/start readiness conditions are satisfied while the vehicle is moving, the system is ready.
When the stop/start system operation conditions are satisfied while the vehicle is in a stop condition, the
engine is stopped.
During stop/start system operation, the CVT electric oil pump is activated to supply oil pressure necessary for
starting the engine to the clutch and the pulley.
Item Condition
Stop/start OFF switch OFF (switch indicator lamp: OFF)
Stop/start indicator lamp Not blink (Malfunction non-detection)
Drive the vehicle at 20 km/h (12 MPH) or more after start the en-
gine with ignition switch
Passes 2 minutes or more after start the engine with ignition
Driving history switch
Item Condition
Stop/start readiness condition Ready
Vehicle speed 0 km/h (0 MPH)
Steering wheel Not steer
Accelerator pedal position Release
Vehicle
Brake pedal position Depress
Brake Presence of sufficient negative pressure to a brake
Brake booster vacuum
force.
Vehicle angularity 3% or less
*: Even if selector lever is shifted to the P position during the stop/start system operation, the engine continues EC
stopping.
Restart Condition
ECM restarts the engine and stop/start indicator lamp turn OFF when the following any conditions. C
Item Condition
Stop/start OFF switch ON (switch indicator lamp: ON) D
Brake pedal position Release
Accelerator pedal position Depress
E
Steering wheel Steer
*: When the select lever is shifted to N or P range after restarting the engine, the stop/start system is activated F
approximately 2 seconds later.
Stop/Start System Function By Selector Lever Position
×: Stop/start system is activate
G
A
SYSTEM DIAGRAM
EC
P
JSBIA2695GB
JSBIA2700GB
FUNCTION DESCRIPTION
When the stop/start readiness conditions are satisfied while the vehicle is moving, the system is ready.
When the stop/start system operation conditions are satisfied while the vehicle is in a stop condition, the
engine is stopped.
During stop/start system operation, the CVT electric oil pump is activated to supply oil pressure necessary for
starting the engine to the clutch and the pulley.
Item Condition C
Stop/start OFF switch OFF (switch indicator lamp: OFF)
Stop/start indicator lamp Not blink (Malfunction non-detection)
Door (driver side) Close D
Seat belt (driver side) Fastened
Drive the vehicle at 20 km/h (12 MPH) or more after start the en-
E
gine with ignition switch
Passes 2 minutes or more after start the engine with ignition
Driving history switch
F
Drive the vehicle at 8 km/h (5 MPH) or more after restart*1
System is normal
I
ABS/VDC ABS not activated*4
VDC not activated
EPS System is normal J
Ignition switch ON: 11.5 V or more
Battery voltage
Start the engine with ignition switch: 8 V or more
Battery K
Battery temperature 5 °C (41 °F) or more
Charge condition Charged enough
Elevation 2,000 m (6,562 ft) or less L
Engine Engine coolant temperature 45 - 100 °C (113 -212 °F)
CVT fluid temperature 35 - 110 °C (95 - 230 °F)
Selector lever position D position M
CVT
Stop/start enable signal
Refer to TM-391, "STOP/START SYS- OK
TEM : System Description" N
*1: Shift the selector lever to D position from R position and drive the vehicle, readiness condition is 10km/h (6
MPH) or more.
*2: After restart from P or N position, readiness condition is passes 30 seconds or more. O
*3: The Stop/Start Readiness Condition is satisfied if the Fan control dial is in the OFF “0” position even when
the MODE dial is in the DEF “ ” position.
*4: If ABS system is activated, drive the vehicle at 12 km/h (7.5 MPH) or more after stop the vehicle. P
Stop/Start Operation Condition
ECM stops the engine approximately 1 second later and stop/start indicator lamp turn ON when the following
conditions are satisfied.
Item Condition
Stop/start readiness condition Ready
Vehicle speed 0 km/h (0 MPH)
Steering wheel Not steer
Accelerator pedal position Release
Vehicle
Brake pedal position Depress
Brake Presence of sufficient negative pressure to a brake
Brake booster vacuum
force.
Vehicle angularity 6% or less
Engine Engine speed 1,000 rpm or less
CVT Selector lever position* D, N or P position
*: Even if selector lever is shifted to the P position during the stop/start system operation, the engine continues
stopping.
Restart Condition
ECM restarts the engine and stop/start indicator lamp turn OFF when the following any conditions.
Item Condition
Stop/start OFF switch ON (switch indicator lamp: ON)
Selector lever:
Brake pedal position Release
Except P position
Driver′s door Open
Driver′s seat belt Unbuckle
Accelerator pedal position Depress
Steering wheel Steer
Automatic air
DEF switch is pressed.
conditioning
Air conditioning
Manual air condi- The MODE dial is in the DEF “ ” position and the Fan control dial is in a
tioning position other than the OFF “0” position.
Rear window defogger ON
* Shift the R position
Selector lever position
*: When the select lever is shifted to N or P range after restarting the engine, the stop/start system is activated
approximately 2 seconds later.
Stop/Start System Function By Selector Lever Position
×: Stop/start system is activate
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- O
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2 P
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
Refer to LAN-32, "CAN COMMUNICATION SYSTEM : CAN Communication Signal Chart", about CAN com-
munication for detail.
JSBIA1919ZZ
SWITCH OPERATION
Item Function
When the switch is pressed, LED turns ON and the stop/start system can be de-
Stop/start OFF switch
activated.
This system is an on board diagnostic system that records exhaust emission-related diagnostic information EC
and detects a sensors/actuator-related malfunction. A malfunction is indicated by the malfunction indicator
lamp (MIL) and stored in ECU memory as a DTC. The diagnostic information can be obtained with the diag-
nostic tool (GST: Generic Scan Tool).
NOTE: C
OBD is not applied for regions where it is not mandated.
GST (Generic Scan Tool) INFOID:0000000007701635
D
When GST is connected with a data link connector equipped on the vehicle side, it will communicate with the
control unit equipped in the vehicle and then enable various kinds of diagnostic tests. Refer to EC-89, "Diag-
nosis Description". E
NOTE:
Service $0A is not applied for regions where it is not mandated.
F
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MIL will not illuminate at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MIL illuminates. The MIL illuminates at the same time when the DTC is stored.
<2nd trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is per-
formed during vehicle operation. Specific on board diagnostic items will cause the ECM to illuminate or blink
the MIL, and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
×: Applicable —: Not applicable
Priority Items
Freeze frame data Misfire — DTC: P0300 – P0308 D
1
Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175
2 Except the above items
3 1st trip freeze frame data E
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was saved in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal- F
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze G
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem-
ory is erased. H
I
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
• When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
J
• When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on.
• The MIL will turn OFF after the vehicle is driven 3 times (driving pattern B) with no malfunction. The drive is
counted only when the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs K
while counting, the counter will reset.
• The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A) with-
out the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel Injec- L
tion System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times (driving pattern
C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC RESULTS” mode of CON-
SULT will count the number of times the vehicle is driven.
• The 1st trip DTC is not displayed when the self-diagnosis results in OK for the 2nd trip. M
COUNTER SYSTEM CHART
JMBIA1417GB
*1: When the same malfunction is de- *2: MIL will turn OFF after vehicle is driv- *3: When the same malfunction is de-
tected in two consecutive trips, MIL en 3 times (pattern B) without any tected in two consecutive trips, the
will light up. malfunctions. DTC and the freeze frame data will be
stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: The 1st trip DTC and the 1st trip
will not be displayed any longer after the first time, the 1st trip DTC and the freeze frame data will be cleared at
vehicle is driven 80 times (pattern C) 1st trip freeze frame data will be the moment OK is detected.
without the same malfunction. (The stored in ECM.
DTC and the freeze frame data still
remain in ECM.)
*7: When the same malfunction is de- *8: 1st trip DTC will be cleared when ve-
tected in the 2nd trip, the 1st trip hicle is driven once (pattern C) with-
freeze frame data will be cleared. out the same malfunction after DTC
is stored in ECM.
Explanation for Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”
Driving Pattern B
JMBIA1418GB
*1: When the same malfunction is de- *2: MIL will turn OFF after vehicle is driv- *3: When the same malfunction is de-
tected in two consecutive trips, MIL en 3 times (pattern B) without any tected in two consecutive trips, the
will light up. malfunctions. DTC and the freeze frame data will be
stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: 1st trip DTC will be cleared after vehi-
will not be displayed any longer after the first time, the 1st trip DTC and the cle is driven once (pattern B) without
vehicle is driven 40 times (pattern A) 1st trip freeze frame data will be the same malfunction.
without the same malfunction. stored in ECM.
(The DTC and the freeze frame data
still remain in ECM.)
*7: When the same malfunction is de-
tected in the 2nd trip, the 1st trip
freeze frame data will be cleared.
Explanation for Driving Patterns Except for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection
System”
Driving Pattern A
Refer to EC-94, "DIAGNOSIS DESCRIPTION : Driving Pattern".
Driving Pattern B
Refer to EC-94, "DIAGNOSIS DESCRIPTION : Driving Pattern".
DIAGNOSIS DESCRIPTION : Driving Pattern INFOID:0000000007701639
DRIVING PATTERN A
Driving pattern A means a trip satisfying the following conditions.
• Engine speed reaches 400 rpm or more.
• Engine coolant temperature rises by 20°C (68°F) or more after starting the engine.
• Engine coolant temperature reaches 70°C (158°F) or more.
• The ignition switch is turned from ON to OFF.
NOTE:
• When the same malfunction is detected regardless of driving conditions, reset the counter of driving pattern
A.
• When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving
pattern A.
DRIVING PATTERN B
Driving pattern B means a trip satisfying the following conditions.
• Engine speed reaches 400 rpm or more.
• Engine coolant temperature reaches 70°C (158°F) or more.
• Vehicle speed of 70 – 120 km/h (44 – 75 MPH) is maintained for 60 seconds or more under the control of
closed loop.
• Vehicle speed of 30 – 60 km/h (19 – 37 MPH) is maintained for 10 seconds or more under the control of
closed loop.
• Under the closed loop control condition, the following state reaches 12 seconds or more in total: Vehicle
speed of 4 km/h (2 MPH) or less with idling condition.
• The state of driving at 10 km/h (7 MPH) or more reaches 10 minutes or more in total.
• A lapse of 22 minutes or more after engine start.
NOTE:
• Drive the vehicle at a constant velocity.
• When the same malfunction is detected regardless of driving conditions, reset the counter of driving pattern
B.
• When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving
pattern B.
DRIVING PATTERN C
Driving pattern C means operating vehicle as per the following:
The following conditions should be satisfied at the same time:
Engine speed: (Engine speed in the freeze frame data) ±375 rpm
Calculated load value: (Calculated load value in the freeze frame data) x (1±0.1) [%]
Engine coolant temperature condition:
System Readiness Test (SRT) code is specified in Service $01 of SAE J1979/ISO 15031-5.
As part of an enhanced emissions test for Inspection & Maintenance (I/M), certain states require the status of E
SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and com-
ponents. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use
the information in this Service Manual to set the SRT to “CMPLT”. F
In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased. G
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern; the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM mem- H
ory power supply is interrupted for several hours.
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items the I
vehicle is returned to the customer untested.
NOTE:
If MIL is ON during the state emissions inspection, the vehicle is also returned to the customer untested even
J
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and
DTC (No DTCs) before the inspection.
SRT SET TIMING K
SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is
done regardless of whether the result is OK or NG. The set timing is different between OK and NG results and
is shown in the table below.
L
Example
Self-diagnosis result Ignition cycle
Diagnosis M
← ON → OFF ← ON → OFF ← ON → OFF ← ON →
All OK Case 1 P0400 OK (1) — (1) OK (2) — (2)
P0402 OK (1) — (1) — (1) OK (2)
N
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT”
Case 2 P0400 OK (1) — (1) — (1) — (1) O
P0402 — (0) — (0) OK (1) — (1)
P1402 OK (1) OK (2) — (2) — (2)
P
SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT”
• When detecting a DTC that affects exhaust gas, the exhaust emis-
sion-related control module transmits a malfunction indicator signal
to ECM via CAN communication line.
ECM prioritizes (MIL: ON/blink) the signal received from the
exhaust emission-related control module and the ECM-stored DTC
that affects exhaust gas and transmits a malfunction indicator lamp
signal to the combination meter via CAN communication line.
The combination meter turns ON or blinks the MIL, according to
the signal transmitted from ECM, and alerts the driver of malfunc-
tion detection.
• Control modules that a DTC of MIL ON/Blink is stored (Control
JSBIA1315ZZ
module varies among DTCs.):
- ECM
- TCM
1. The MIL illuminates when ignition switch is turned ON (engine is not running).
NOTE:
Check the MIL circuit if MIL does not illuminate. Refer to EC-419, "Component Function Check".
2. When the engine is started, the MIL should go off.
NOTE:
If MIL remains ON or continues blinking, a DTC(s) that affects exhaust gas is detected. In this case, Self-
diagnosis is required for performing inspection and repair.
A
ON BOARD DIAGNOSIS ITEM
The on board diagnostic system has the following functions.
EC
Diagnostic test mode Function
Bulb check MIL can be checked.
ECM can read if SRT codes are set. C
SRT status*1
Malfunction warning If ECM detects a malfunction, it illuminates or blinks MIL to inform the driver that a malfunction has
been detected.
D
Self-diagnostic results DTCs or 1st trip DTCs stored in ECM can be read.
Accelerator pedal released po- ECM can learn the accelerator pedal released position. Refer to EC-157, "Description".
sition learning
E
Throttle valve closed position ECM can learn the throttle valve closed position. Refer to EC-158, "Description".
learning
Idle air volume learning ECM can learn the idle air volume. Refer to EC-159, "Description". F
Mixture ratio self-learning value Mixture ratio self-learning value can be erased. Refer to EC-163, "Description".
clear
Air fuel ratio initial learning*2 ECM can learn the air fuel ratio initial. Refer to EC-161, "Description". G
Starter Operation Counter*2 Starter Operation Counter can be erased. Refer to EC-164, "Description".
Clear
H
*1: SRT status is not applied for regions where it is not mandated.
*2: With stop/start system
BULB CHECK MODE I
Description
This function allows damage inspection in the MIL bulb (blown, open circuit, etc.).
Operation Procedure J
1. Turn ignition switch ON.
2. The MIL on the instrument panel should stay ON.
K
If it remains OFF, check MIL circuit. Refer to EC-419, "Diagnosis Procedure".
SRT STATUS MODE
Description L
This function allows to read if ECM has completed the self-diagnoses of major emission control systems and
components. For SRT, refer to EC-95, "DIAGNOSIS DESCRIPTION : System Readiness Test (SRT) Code".
Operation Procedure M
1. Turn ignition switch ON and wait 20 seconds.
2. SRT status is indicated as shown blow.
N
• ECM continues to illuminate MIL if all SRT codes are set.
JMBIA1515GB
EC
PBIB0092E D
How to Read Self-diagnostic Results
The DTC and 1st trip DTC are indicated by the number of blinks of the MIL as shown below.
The DTC and 1st trip DTC are displayed at the same time. If the MIL does not illuminate in diagnostic test E
mode I (Malfunction warning), all displayed items are 1st trip DTCs. If only one code is displayed when the MIL
illuminates in “malfunction warning” mode, it is a DTC; if two or more codes are displayed, they may be either
DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These unidentified codes can be identified by
F
using the CONSULT or GST. A DTC will be used as an example for how to read a code.
PBIB3005E
A particular trouble code can be identified by the number of four-digit numeral flashes per the following. O
Number 0 1 2 3 4 5 6 7 8 9 A B C D E F
Flashes 10 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 P
The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-sec-
onds) - OFF (0.6-seconds) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-seconds ON and 0.3-seconds OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-seconds OFF.
FUNCTION
• Engine: After warming up, idle Steering wheel: Not being turned Off
PW/ST SIGNAL
the engine Steering wheel: Being turned On
Rear window defogger switch: ON
On
and/or Lighting switch: 2nd position
LOAD SIGNAL • Ignition switch: ON
Rear window defogger switch and lighting
Off
switch: OFF
IGNITION SW • Ignition switch: ON → OFF → ON On → Off → On
PBIA9221J
PHYSICAL VALUES
NOTE:
• ECM is located in the engine room left side near battery.
• When disconnecting ECM harness connector (A), loosen (C) it with
levers as far as they will go as shown in the figure.
- ECM (1)
- Fasten (B)
• Connect a break-out box and harness adapter between the ECM
and ECM harness connector.
- Use extreme care not to touch 2 pins at one time.
- Data is for comparison and may not be exact.
• Specification data are reference values and are measured
between each terminals.
• Pulse signal is measured by CONSULT.
JMBIA0029ZZ
2V EC
JMBIA0213GB
D
2 107 Throttle control motor power BATTERY VOLTAGE
Input [Ignition switch: ON]
(L/W) (B) supply (11 - 14 V)
E
2.9 - 8.8 V
[Engine is running]
• Warm-up condition
3 107 F
A/F sensor 1 heater Output • Idle speed
(G) (B)
(More than 140 seconds after start-
ing engine)
G
JMBIA0030GB
2V
H
[Ignition switch: ON]
4 107 Throttle control motor • Engine stopped
Output
(P) (B) (Close) • Selector lever: D (CVT), 1st (M/T)
• Accelerator pedal: Fully released I
JMBIA0215GB
10 V
J
[Engine is running]
• Engine speed: Below 3,900 rpm af-
ter the following conditions are met
- Engine: after warming up K
- Keeping the engine speed between
5 3,500 and 4,000 rpm for 1 minute
107 Heated oxygen sensor 2
(BR/ Output and at idle for 1 minute under no
(B) heater
W) load L
JMBIA0214GB
12 V
N
JPBIA4280ZZ
[Engine is running]
• Idle speed
• Accelerator pedal is not depressed
even slightly, after engine starting
[Engine is running]
• Engine speed: About 2,000 rpm
(More than 100 seconds after start-
ing engine.)
JMBIA0216GB
10
— ECM ground — — —
(B)
11
— ECM ground — — —
(B)
12 EGR volume control valve
(R) (step 1)
16 EGR volume control valve 0.5 V or BATTERY VOLTAGE (11
(O) (step 3) - 14 V)
107 [Engine is running]
Output Output voltage varies with EGR
20 (B) EGR volume control valve • Idle speed
volume control valve opening an-
(W) (step 2) gle (step).
24 EGR volume control valve
(BR) (step 4)
0 - 1.0 V
↓
BATTERY VOLTAGE
15 107 [Ignition switch: ON → OFF]
Throttle control motor relay Output (11 - 14 V)
(G/W) (B) ↓
0V
[Ignition switch: ON] 0 - 1.0 V
17 0 - 0.3 V
Ignition signal No. 1
(V)
[Engine is running]
• Warm-up condition
• Idle speed
18 NOTE:
Ignition signal No. 2 The pulse cycle changes depending
(Y/B)
on rpm at idle
107 JMBIA0219GB
Output
(B)
0.2 - 0.5 V
[Engine is running]
22
Ignition signal No. 3 • Warm-up condition
(BR)
• Engine speed: 2,500 rpm
JMBIA0220GB
[Engine is running]
31
Fuel injector No. 1 • Warm-up condition
(L) H
• Engine speed: 2,000 rpm
JMBIA0222GB I
[Engine is running]
[Ignition switch: OFF]
0 - 1.0 V
• A few seconds after turning ignition
32 107 ECM relay J
Output switch OFF
(P) (B) (Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
• More than a few seconds after turn-
(11 - 14 V) K
ing ignition switch OFF
[Ignition switch: ON]
• Engine stopped
More than 0.36 V
• Selector lever: D (CVT), 1st (M/T) L
33 36 • Accelerator pedal: Fully released
Throttle position sensor 1 Input
(G) (R) [Ignition switch: ON]
• Engine stopped
Less than 4.75 V M
• Selector lever: D (CVT), 1st (M/T)
• Accelerator pedal: Fully depressed
[Ignition switch: ON]
• Engine stopped N
Less than 4.75 V
• Selector lever: D (CVT), 1st (M/T)
34 36 • Accelerator pedal: Fully released
Throttle position sensor 2 Input
(L) (R) [Ignition switch: ON] O
• Engine stopped
More than 0.36 V
• Selector lever: D (CVT), 1st (M/T)
• Accelerator pedal: Fully depressed
P
36 Sensor ground
— — — —
(R) (Throttle position sensor)
37 40 [Engine is running]
Knock sensor Input 2.5 V
(W) (B) • Idle speed
0 - 4.8 V
38 44 Engine coolant temperature
Input [Engine is running] Output voltage varies with engine
(LG) (P) sensor
coolant temperature.
4.0 V H
[Engine is running]
• Warm-up condition
• Idle speed I
NOTE:
The pulse cycle changes depending
on rpm at idle
J
61 62 Crankshaft position sensor JSBIA0395GB
Input
(R) (W) (POS)
4.0 V
K
[Engine is running]
• Engine speed: 2,000 rpm
L
JSBIA0396GB
Sensor ground M
62
— [Crankshaft position sensor — — —
(W)
(POS)]
Sensor ground
63
— [Camshaft position sensor — — —
N
(GR)
(PHASE)]
0.8 V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending
on rpm at idle
JSBIA0397GB
65 63 Camshaft position sensor
Input
(V/G) (GR) (PHASE)
0.8 V
[Engine is running]
• Engine speed is 2,000 rpm
JSBIA0398GB
Sensor ground
68
— (Battery current sensor, at- — — —
(R)
mospheric pressure sensor)
[Ignition switch: ON]
BATTERY VOLTAGE
• Selector lever: P or N (CVT), Neutral
(11 - 14 V)
69 107 position (M/T)
PNP signal Input
(BR) (B) [Ignition switch: ON]
• Selector lever: Except above posi- 0V
tion
12 V
JPBIA4273ZZ
7 - 10 V
73 107 Intake valve timing control
Output [Engine is running]
(P) (B) solenoid valve
• Warm-up condition
• When revving engine up to
2,000rpm quickly
JMBIA1638GB
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
*: Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-130, "FOR
MAINTENANCE REQUIRED BATTERY MODELS : How to Handle Battery".
Fail Safe INFOID:0000000007701645
STOP/START SYSTEM
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
FOR THAILAND
FOR THAILAND : DTC Index INFOID:0000000007701647
DTC*1 Stop/start
Items SRT Reference
Trip MIL indicator A
CONSULT*2 ECM*3
(CONSULT screen terms) code*4 *5 page
lamp
P0123 0123 TP SEN 2/CIRC-B1 — 1 × × EC-233
P0130 0130 A/F SENSOR1 (B1) — 2 × — EC-235
EC
DTC*1 Stop/start
Items SRT Reference
Trip MIL indicator
CONSULT*2 ECM*3
(CONSULT screen terms) code*4 *5 page
lamp
P1553 1553 BAT CURRENT SENSOR — 2 — × EC-351
P1554 1554 BAT CURRENT SENSOR — 2 — × EC-354
P1556 1556 BAT TMP SEN/CIRC — 2 — × EC-357
P1557 1557 BAT TMP SEN/CIRC — 2 — × EC-357
P1575 1575 BRAKE SW — 2 — × EC-359
P1576 1576 ASCD BRAKE SW — 2 — × EC-362
P1577 1577 ASCD BRAKE SW — 2 — × EC-365
P1610 1610 LOCK MODE — 2 — — SEC-51
P1611 1611 ID DISCORD, IMMU-ECM — 2 — — SEC-52
P1612 1612 CHAIN OF ECM-IMMU — 2 — — SEC-53
P1650 1650 STR MTR RELAY 2 — 2 × or — × EC-368
P1651 1651 STR MTR RELAY — 2 × or — × EC-371
P1652 1652 STR MTR SYS COMM — 1 × × EC-373
P1715 1715 IN PULY SPEED — 2 — — EC-374
P1720 1720 VSS — 2 — — EC-376
P1805 1805 BRAKE SW/CIRCUIT — 2 — × EC-378
P2100 2100 ETC MOT PWR-B1 — 1 × × EC-382
P2101 2101 ETC FUNCTION/CIRC-B1 — 1 × × EC-384
P2103 2103 ETC MOT PWR-B1 — 1 × × EC-382
P2118 2118 ETC MOT-B1 — 1 × × EC-387
P2119 2119 ETC ACTR-B1 — 1 × × EC-389
P2122 2122 APP SEN 1/CIRC — 1 × × EC-391
P2123 2123 APP SEN 1/CIRC — 1 × × EC-391
P2127 2127 APP SEN 2/CIRC — 1 × × EC-393
P2128 2128 APP SEN 2/CIRC — 1 × × EC-393
P2135 2135 TP SENSOR-B1 — 1 × × EC-396
P2138 2138 APP SENSOR — 1 × × EC-398
*1: 1st trip DTC No. is the same as DTC No.
*2: This number is prescribed by SAE J2012/ISO 15031-6.
*3: In Diagnostic Test Mode II (Self-diagnostic results), this number is controlled by NISSAN.
*4: SRT code is not applied for regions where it is not mandated.
*5: Stop/start indicator lamp blinks slowly.
*6: The troubleshooting for this DTC needs CONSULT.
*7: When the fail-safe operations for both self-diagnoses occur, the MIL illuminates.
WITHOUT STOP/START SYSTEM
×:Applicable —: Not applicable
*1
DTC Items SRT Reference
Trip MIL
CONSULT *2
ECM *3 (CONSULT screen terms) code*4 page
DTC*1 Stop/start
Items SRT Reference
Trip MIL indicator
*2 *3 (CONSULT screen terms) code*4 page
CONSULT ECM lamp*5
B1900 1900 DC/DC CONVERTER — 2 — × EC-189
B1901 1901 DC/DC CONVERTER — 2 — × EC-191
B1902 1902 DC/DC CONVERTER — 2 — × EC-193
B1903 1903 DC/DC CONVERTER — 2 — × EC-196
B1904 1904 DC/DC CONVERTER — 2 — × EC-199
U0298 0298 DC/DC CONVERTER — 2 — × EC-200
U1001 1001*6 CAN COMM CIRCUIT — 2 — × EC-202
DTC*1 Stop/start
Items SRT Reference
Trip MIL indicator A
CONSULT*2 ECM*3
(CONSULT screen terms) code*4 *5 page
lamp
U1040 1040*6 ENG COMM CIRCUIT — 2 — × EC-203
EC
U1042 1042*6 DC/DC CONVERTER — 2 — × EC-204
NO DTC IS DETECTED.
P0000 0000 FURTHER TESTING — — — — —
MAY BE REQUIRED. D
P0011 0011 INT/V TIM CONT-B1 × 2 × × EC-208
P0031 0031 A/F SEN1 HTR (B1) — 2 × — EC-211
E
P0032 0032 A/F SEN1 HTR (B1) — 2 × — EC-211
P0037 0037 HO2S2 HTR (B1) — 2 × × EC-213
P0038 0038 HO2S2 HTR (B1) — 2 × × EC-213 F
P0075 0075 INT/V TIM V/CIR-B1 — 2 × × EC-215
P0101 0101 MAF SEN/CIRCUIT-B1 — 1 — × EC-217
G
P0102 0102 MAF SEN/CIRCUIT-B1 — 1 × × EC-222
P0103 0103 MAF SEN/CIRCUIT-B1 — 1 × × EC-222
P0107 0107 ABSL PRES SEN/CIRC — 2 × × EC-226 H
P0108 0108 ABSL PRES SEN/CIRC — 2 × × EC-226
P0112 0112 IAT SEN/CIRCUIT-B1 — 2 × × EC-229
P0113 0113 IAT SEN/CIRCUIT-B1 — 2 × × EC-229 I
P0117 0117 ECT SEN/CIRC — 2 × × EC-231
P0118 0118 ECT SEN/CIRC — 2 × × EC-231 J
P0122 0122 TP SEN 2/CIRC-B1 — 1 × × EC-233
P0123 0123 TP SEN 2/CIRC-B1 — 1 × × EC-233
P0130 0130 A/F SENSOR1 (B1) × 2 × — EC-235 K
P0131 0131 A/F SENSOR1 (B1) — 2 × — EC-239
P0132 0132 A/F SENSOR1 (B1) — 2 × — EC-241
L
P0133 0133 A/F SENSOR1 (B1) × 2 × — EC-243
P0137 0137 HO2S2 (B1) × 2 × — EC-247
P0138 0138 HO2S2 (B1) × 2 × — EC-254 M
P0171 0171 FUEL SYS-LEAN-B1 — 2 × × EC-268
P0172 0172 FUEL SYS-RICH-B1 — 2 × × EC-272
N
P0222 0222 TP SEN 1/CIRC-B1 — 1 × × EC-278
P0223 0223 TP SEN 1/CIRC-B1 — 1 × × EC-278
P0300 0300 MULTI CYL MISFIRE — 1 or 2 × × EC-280 O
P0301 0301 CYL 1 MISFIRE — 1 or 2 × × EC-280
P0302 0302 CYL 2 MISFIRE — 1 or 2 × × EC-280
P0303 0303 CYL 3 MISFIRE — 1 or 2 × × EC-280
P
DTC*1 Stop/start
Items SRT Reference
Trip MIL indicator
CONSULT*2 ECM*3
(CONSULT screen terms) code*4 *5 page
lamp
P0403 0403 EGR VOL CON/V CIR — 1 — × EC-297
P0405 0405 EGR TEMP SEN/CIRC — 2 × — EC-300
P0406 0406 EGR TEMP SEN/CIRC — 2 × — EC-300
P0420 0420 TW CATALYST SYS-B1 × 2 × — EC-303
P0444 0444 PURG VOLUME CONT/V — 2 × — EC-308
P0500 0500 VEH SPEED SEN/CIRC*7 — 2 × × EC-311
P0506 0506 ISC SYSTEM — 2 — × EC-313
P0507 0507 ISC SYSTEM — 2 — × EC-315
P0555 0555 BRAKE BSTR PRES SEN/CIRC — 2 × × EC-317
P0603 0603 ECM BACK UP/CIRCUIT — 2 × — EC-321
P0605 0605 ECM — —, 1, or 2 × or — × EC-323
P0607 0607 ECM — 2 — × EC-324
P0643 0643 SENSOR POWER/CIRC — 1 — × EC-325
P0850 0850 P-N POS SW/CIRCUIT — 2 × × EC-327
P1040 1040 BRAKE PRESSURE SEN — 2 — × EC-331
P1212 1212 TCS/CIRC — 2 — — EC-334
P1217 1217 ENG OVER TEMP — 1 × × EC-335
P1225 1225 CTP LEARNING-B1 — 2 — — EC-339
P1226 1226 CTP LEARNING-B1 — 2 — — EC-340
P1402 1402 EGR SYSTEM × 2 × × EC-341
P1512 1512 STARTER — 2 — × EC-344
P1550 1550 BAT CURRENT SENSOR — 2 — × EC-345
P1551 1551 BAT CURRENT SENSOR — 2 — × EC-348
P1552 1552 BAT CURRENT SENSOR — 2 — × EC-348
P1553 1553 BAT CURRENT SENSOR — 2 — × EC-351
P1554 1554 BAT CURRENT SENSOR — 2 — × EC-354
P1556 1556 BAT TMP SEN/CIRC — 2 — × EC-357
P1557 1557 BAT TMP SEN/CIRC — 2 — × EC-357
P1575 1575 BRAKE SW — 2 — × EC-359
SEC-197
P1610 1610 LOCK MODE — 2 — —
SEC-197
SEC-198
P1611 1611 ID DISCORD, IMMU-ECM — 2 — —
SEC-198
SEC-199
P1612 1612 CHAIN OF ECM-IMMU — 2 — —
SEC-199
P1615 1615 DIFFERENCE OF KEY — 2 — — SEC-372
P1650 1650 STR MTR RELAY 2 — 2 × or — × EC-368
P1651 1651 STR MTR RELAY — 2 × or — × EC-371
P1652 1652 STR MTR SYS COMM — 1 × × EC-373
P1715 1715 IN PULY SPEED — 2 — — EC-374
P1720 1720 VSS — 2 — — EC-376
P1805 1805 BRAKE SW/CIRCUIT — 1 — × EC-378
P2100 2100 ETC MOT PWR-B1 — 1 — × EC-382
P2101 2101 ETC FUNCTION/CIRC-B1 — 1 — × EC-384
DTC*1 Stop/start
Items SRT Reference
Trip MIL indicator A
CONSULT*2 ECM*3
(CONSULT screen terms) code*4 *5 page
lamp
P2103 2103 ETC MOT PWR-B1 — 1 — × EC-382
P2118 2118 ETC MOT-B1 — 1 — × EC-387
EC
The following is the information specified in Service $06 of SAE J1979/ISO 15031-5. H
The test value is a parameter used to determine whether a system/circuit diagnostic test is OK or NG while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored. I
These data (test value and test limit) are specified by On Board Monitor ID (OBDMID), Test ID (TID), Unit and
Scaling ID and can be displayed on the GST screen.
The items of the test value and test limit will be displayed with GST screen which items are provided by the
ECM. (e.g., if bank 2 is not applied on this vehicle, only the items of bank 1 are displayed) J
TERMINAL LAYOUT EC
JSBIA1740ZZ E
PHYSICAL VALUES
NOTE:
• DC/DC converter is located behind the glove upper box assembly. For this inspection, remove passenger F
side instrument lower panel.
• Specification data are reference values and are measured between each terminal and ground.
• Pulse signal is measured by CONSULT. G
Terminal No.
Description
(Wire color) Value
Condition H
Input/ (Approx.)
+ – Signal name
Output
1 2
(R) (B)
Power supply input 1 Input [Ignition switch: OFF] 9 - 13 V I
2
— Ground — — —
(B)
J
3 2
Power supply input 2 Input [Ignition switch: OFF] 9 - 13 V
(R) (B)
[Stop/start system operate]
4 2 12 V K
Power supply output 1 Output • While cranking of restart
(Y) (B)
Except above 9 - 13 V
[Stop/start system operate]
6 2 12 V L
Power supply output 2 Output • While cranking of restart
(L) (B)
Except above 9 - 13 V
12 V
JPBIA4280ZZ
0 - 12 V
10 2 Input/
Engine communication line [Ignition switch: ON]
(BR) (B) Output
JPBIA4273ZZ
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
WIRING DIAGRAM A
ENGINE CONTROL SYSTEM
Wiring Diagram INFOID:0000000007701651
EC
For connector terminal arrangements, harness layouts, and alphabets in a (option abbreviation; if not
described in wiring diagram), refer to GI-12, "Connector Information".
C
JRBWC1231GB
JRBWC1232GB
EC
JRBWC1233GB
JRBWC1234GB
EC
JRBWC1235GB
JRBWC1236GB
BASIC INSPECTION A
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow INFOID:0000000007701653
EC
OVERALL SEQUENCE
C
JSBIA1812GB
DETAILED FLOW
1.GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using the “Diagnostic Work Sheet”. (Refer to EC-152, "Diagnostic Work
Sheet".)
>> GO TO 2.
2.CHECK DTC
1. Check DTC.
2. Perform the following procedure if DTC is displayed.
- Record DTC and freeze frame data. (Print them out with CONSULT or GST.)
- Erase DTC. Refer to the following.
• With CONSULT: “How to Erase DTC and 1st Trip DTC” in EC-100, "CONSULT Function".
• Without CONSULT: “How to Erase Self-diagnostic Results” in EC-97, "On Board Diagnosis Function".
- Study the relationship between the cause detected by DTC and the symptom described by the customer.
(Symptom Table is useful. Refer to EC-427, "Symptom Table".)
3. Check related service bulletins for information.
Is any symptom described and is any DTC detected?
Symptom is described, DTC is detected>>GO TO 3.
Symptom is described, DTC is not detected>>GO TO 4.
Symptom is not described, DTC is detected>>GO TO 5.
3.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer (except MIL ON).
Also study the normal operation and fail safe related to the symptom. Refer to EC-435, "Description" and EC-
120, "Fail Safe".
Diagnostic Work Sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 5.
4.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
Also study the normal operation and fail safe related to the symptom. Refer to EC-435, "Description" and EC-
120, "Fail Safe".
Diagnostic Work Sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC CONFIRMATION PROCEDURE for the displayed DTC, and then make sure that DTC is
detected again.
If two or more DTCs are detected, refer to EC-124, "DTC Inspection Priority Chart" and determine trouble
diagnosis order.
NOTE:
• Freeze frame data is useful if the DTC is not detected.
• Perform Component Function Check if DTC CONFIRMATION PROCEDURE is not included on Service
Manual. This simplified check procedure is an effective alternative though DTC cannot be detected during
this check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIR-
MATION PROCEDURE.
Is DTC detected?
I
>> GO TO 10.
10.DETECT MALFUNCTIONING PART BY DIAGNOSIS PROCEDURE
Inspect according to Diagnosis Procedure of the system. J
NOTE:
The Diagnosis Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnosis Procedure. For details, refer to GI-44, "Circuit Inspec-
K
tion".
Is malfunctioning part detected?
YES >> GO TO 11. L
NO >> Monitor input data from related sensors or check the voltage of related ECM terminals using CON-
SULT. Refer to EC-109, "Reference Value".
11.REPAIR OR REPLACE THE MALFUNCTIONING PART M
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnosis Procedure again after repair and replace-
ment. N
3. Check DTC. If DTC is displayed, erase it.
With CONSULT: Refer to “How to Erase DTC and 1st Trip DTC” in EC-100, "CONSULT Function".
Without CONSULT: Refer to “How to Erase Self-diagnostic Results” in EC-97, "On Board Diagnosis
O
Function".
>> GO TO 12.
P
12.FINAL CHECK
When DTC was detected in step 2, perform DTC CONFIRMATION PROCEDURE or Component Function
Check again, and then make sure that the malfunction have been repaired securely.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure
that the symptom is not detected.
Is DTC detected and does symptom remain?
DESCRIPTION
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about an incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the WORKSHEET SAMPLE
below in order to organize all the information for troubleshooting.
Some conditions may cause the MIL to come on steady or blink and
DTC to be detected. Examples:
Vehicle ran out of fuel, which caused the engine to misfire.
SEF907L
EC
L
MTBL0017
EC-155*2
× Additional service when replacing ECM
EC-156*3
ECM
Accelerator pedal released position learning EC-157
×
Throttle valve closed position learning EC-158
Accelerator Pedal × × Accelerator pedal released position learning EC-157
× × Throttle valve closed position learning EC-158
Electric throttle Idle air volume learning EC-159
×
*2 EC-161
Air fuel ratio initial learning
Mass air flow sensor ×
Fuel injector × Air fuel ratio initial learning*2 EC-161
A/F sensor ×
Starter motor × Starter operation counter clear EC-164
Battery × Cumulative battery discharge current clear EC-165
>> GO TO 2. J
2.REPLACE ECM
Replace ECM. Refer to EC-440, "Removal and Installation".
K
>> GO TO 3.
3.WRITE ECM DATA L
With CONSULT
1. Select “WRITING DATA FOR REPLC CPU” in “WORK SUPPORT” mode of “ENGINE” using CONSULT.
2. Follow the instruction of CONSULT display. M
NOTE:
The data saved by “SAVE DATA FOR CPU REPLC” is written to ECM.
N
>> GO TO 4.
4.PERFORM INITIALIZATION OF NATS SYSTEM AND REGISTRATION OF ALL NATS IGNITION KEY IDS
O
Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to SEC-49, "ECM :
Work Procedure".
P
>> GO TO 5.
5.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
Perform “Accelerator Pedal Released Position Learning”. Refer to EC-157, "Work Procedure".
>> GO TO 6.
>> GO TO 7.
7.PERFORM IDLE AIR VOLUME LEARNING
Perform “Idle Air Volume Learning”. Refer to EC-159, "Work Procedure".
>> GO TO 8.
8.PERFORM AIR FUEL RATIO INITIAL LEARNING
Perform “Air Fuel Ratio Initial Learning”. Refer to EC-161, "Work Procedure".
>> END
WITHOUT STOP/START SYSTEM
WITHOUT STOP/START SYSTEM : Description INFOID:0000000007701657
1.PERFORM INITIALIZATION OF NATS SYSTEM AND REGISTRATION OF ALL NATS IGNITION KEY IDS
Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to SEC-49, "ECM :
Work Procedure".
>> GO TO 2.
2.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
Perform “ACCELERATOR PEDAL RELEASED POSITION LEARNING”. Refer to EC-157, "Work Procedure".
>> GO TO 3.
3.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform “THROTTLE VALVE CLOSED POSITION LEARNING”. Refer to EC-158, "Work Procedure".
>> GO TO 4.
4.PERFORM IDLE AIR VOLUME LEARNING
Perform “IDLE AIR VOLUME LEARNING”. Refer to EC-159, "Work Procedure".
>> END
Accelerator Pedal Released Position Learning is a function of ECM to learn the fully released position of the EC
accelerator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each
time harness connector of accelerator pedal position sensor or ECM is disconnected.
Work Procedure INFOID:0000000007701660 C
1.START
1. Make sure that accelerator pedal is fully released. D
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds. E
5. Turn ignition switch OFF and wait at least 10 seconds.
>> END F
Throttle Valve Closed Position Learning is a function of ECM to learn the fully closed position of the throttle
valve by monitoring the throttle position sensor output signal. It must be performed each time the harness con-
nector of the electric throttle control actuator or ECM is disconnected or electric throttle control actuator inside
is cleaned.
Work Procedure INFOID:0000000007701662
1.START
With CONSULT
1. Turn ignition switch ON.
2. Select “CLSD THL POS LEARN” in “WORK SUPPORT” mode.
3. Follow the instructions on the CONSULT display.
4. Turn ignition switch OFF and wait at least 10 seconds.
Check that throttle valve moves during the above 10 seconds by confirming the operating sound.
Without CONSULT
1. Start the engine.
NOTE:
Engine coolant temperature is 25°C (77°F) or less before engine starts.
2. Warm up the engine.
NOTE:
Raise engine coolant temperature until it reaches 65°C (149°F) or more.
3. Turn ignition switch OFF and wait at least 10 seconds.
Check that throttle valve moves during the above 10 seconds by confirming the operating sound.
>> END
Idle Air Volume Learning is a function of ECM to learn the idle air volume that keeps engine idle speed within EC
the specific range. It must be performed under the following conditions:
• Each time electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of specification.
C
Work Procedure INFOID:0000000007701664
1.PRECONDITIONING D
Check that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
• Battery voltage: More than 12.9 V (At idle) E
• Engine coolant temperature: 70 - 100°C (158 - 212°F)
• Selector lever: P or N (CVT), Neutral (M/T)
• Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger) F
• Steering wheel: Neutral (Straight-ahead position) position
• Vehicle speed: Stopped
• Transmission: Warmed-up G
- CVT models
• With CONSULT: Drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “TRANSMISSION” sys-
tem indicates less than 0.9 V.
• Without CONSULT: Drive vehicle for 10 minutes. H
- M/T models
• Drive vehicle for 10 minutes
Do you have CONSULT? I
YES >> GO TO 2.
NO >> GO TO 3.
2.IDLE AIR VOLUME LEARNING J
With CONSULT
1. Perform “ACCELERATOR PEDAL RELEASED POSITION LEARNING”. Refer to EC-157, "Work Proce- K
dure".
2. Perform “THROTTLE VALVE CLOSED POSITION LEARNING”. Refer to EC-158, "Work Procedure".
3. Start engine and warm it up to normal operating temperature.
4. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode of “ENGINE” using CONSULT. L
5. Touch “START” and wait 20 seconds.
Is “CMPLT” displayed on CONSULT screen?
YES-1 >> With stop/start system: GO TO 4. M
YES-2 >> Without stop/start system: GO TO 5.
NO >> GO TO 6.
3.IDLE AIR VOLUME LEARNING N
Without CONSULT
NOTE:
O
• It is better to count the time accurately with a clock.
• It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has a mal-
function.
1. Perform “ACCELERATOR PEDAL RELEASED POSITION LEARNING”. Refer to EC-157, "Work Proce- P
dure".
2. Perform “THROTTLE VALVE CLOSED POSITION LEARNING”. Refer to EC-158, "Work Procedure".
3. Start engine and warm it up to normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
6. Repeat the following procedure quickly five times within 5 seconds.
- Fully depress the accelerator pedal.
PBIB0665E
>> GO TO 5.
5.CHECK IDLE SPEED AND IGNITION TIMING
Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifi-
cations. For specification, refer to EC-443, "Idle Speed" and EC-443, "Ignition Timing".
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following
• Check that throttle valve is fully closed.
• Check PCV valve operation.
• Check that downstream of throttle valve is free from air leakage.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace malfunctioning part.
7.DETECT MALFUNCTIONING PART
Engine component parts and their installation condition are questionable. Check and eliminate the cause of
the incident.
It is useful to perform “TROUBLE DIAGNOSIS - SPECIFICATION VALUE”. Refer to EC-177, "Description".
If any of the following conditions occur after the engine has started, eliminate the cause of the incident and
perform “IDLE AIR VOLUME LEARNING” all over again:
• Engine stalls
• Erroneous idle
Air fuel ratio initial learning of ECM to learn the air fuel ratio that keeps each engine idle speed within the spe- EC
cific range. It must be performed under any of the following conditions:
• When ECM is replaced*
• When electric throttle control actuator is replaced* C
• When mass air flow sensor is replaced
• When fuel injector is replaced
• When A/F sensor is replaced
CAUTION: D
*: Must be performed “IDLE AIR VOLUME LEARNING” when electric throttle control actuator or ECM is
replaced. Refer to EC-159, "Work Procedure".
E
Work Procedure INFOID:0000000007701666
1.PRECONDITIONING
F
Make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
• Battery temperature: More than 5°C (41°F)
• Engine coolant temperature: More than 70°C (158°F) G
• Shift lever: P or N
• Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger) H
• Vehicle speed: Stopped
• Transmission: Warmed-up
• Drive vehicle for 10 minutes.
I
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
J
2.AIR FUEL RATIO INITIAL LEARNING
With CONSULT
1. Perform “ACCELERATOR PEDAL RELEASED POSITION LEARNING”. Refer to EC-157, "Work Proce- K
dure".
2. Perform “THROTTLE VALVE CLOSED POSITION LEARNING”. Refer toEC-158, "Work Procedure".
3. Start engine and warm it up to normal operating temperature. L
4. Select “AIR FUEL RATIO INITIAL LEARNING” in “WORK SUPPORT” mode of “ENGINE” using CON-
SULT.
5. Touch “START” and wait 20 seconds.
M
“CMPLT” displayed on CONSULT screen?
YES >> INSPECTION END
NO >> GO TO 4.
N
3.AIR FUEL RATIO INITIAL LEARNING
Without CONSULT
NOTE: O
• It is better to count the time accurately with a clock.
• It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has a mal-
function.
P
1. Perform “ACCELERATOR PEDAL RELEASED POSITION LEARNING”. Refer to EC-157, "Work Proce-
dure".
2. Perform “THROTTLE VALVE CLOSED POSITION LEARNING”. Refer toEC-158, "Work Procedure".
3. Start engine and warm it up to normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
6. Repeat the following procedure quickly five times within 5 seconds.
- Fully depress the accelerator pedal.
PBIB0665E
This describes how to erase the mixture ratio self-learning value. For the actual procedure, follow the instruc- EC
tions in “Diagnosis Procedure”.
Work Procedure INFOID:0000000007701668
C
1.START
With CONSULT
1. Start engine and warm it up to normal operating temperature. D
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT.
3. Clear mixture ratio self-learning value by touching “CLEAR”.
With GST E
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector.
F
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness connector.
6. Select Service $03 with GST. Make sure DTC P0102 is detected.
7. Select Service $04 with GST to erase the DTC P0102. G
>> END
H
Starter Operation Counter Clear is a function of ECM to erase the starter motor operation counter. it must be
performed when starter motor is replaced.
CAUTION:
Performed this function when starter motor is replaced.
Work Procedure INFOID:0000000007701670
JPBIA4604GB
Cumulative Battery Discharge Current Clear is a function of ECM to erase the cumulative battery discharge EC
current. It must be performed when battery is replaced.
Work Procedure INFOID:0000000007701672
C
1.ERASE CUMULATIVE BATTERY DISCHARGE CURRENT
With CONSULT
1. Turn ignition switch ON. D
2. Select “CML B/DCHRG CRNT CLEAR” in “WORK SUPPORT” mode of “ENGINE” using CONSULT.
3. Touch “CLEAR” and erase cumulative battery discharge current.
E
>> INSPECTION END
1.INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
- Hoses and ducts for leaks
- Air cleaner clogging
- Gasket
3. Confirm that electrical or mechanical loads are not applied.
- Headlamp switch is OFF.
- Air conditioner switch is OFF.
- Rear window defogger switch is OFF.
SEF983U
- Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm.
SEF976U
SEF977U
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3
3.CHECK TARGET IDLE SPEED
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
PBIA8513J
1. Stop engine.
2. Perform “ACCELERATOR PEDAL RELEASED POSITION LEARNING”. Refer to EC-157, "Work Proce-
E
dure".
>> GO TO 5.
F
5.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform “THROTTLE VALVE CLOSED POSITION LEARNING”. Refer to EC-158, "Work Procedure".
G
>> GO TO 6.
6.PERFORM IDLE AIR VOLUME LEARNING H
Perform “IDLE AIR VOLUME LEARNING”. Refer to EC-159, "Work Procedure".
Is Idle Air Volume Learning carried out successfully?
YES >> GO TO 7. I
NO >> Follow the instruction of IDLE AIR VOLUME LEARNING. Then GO TO 4.
7.CHECK TARGET IDLE SPEED AGAIN J
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
For procedure, refer to EC-436, "Inspection".
For specification, refer to EC-443, "Idle Speed". K
>> GO TO 4.
10.CHECK IGNITION TIMING
1. Run engine at idle.
1 : Timing indicator
For procedure, refer to EC-437, "Inspection".
For specification, refer to EC-443, "Ignition Timing".
Is the inspection result normal?
YES >> GO TO 19.
NO >> GO TO 11.
MBIB1331E
>> GO TO 12.
12.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform “THROTTLE VALVE CLOSED POSITION LEARNING”. Refer to EC-158, "Work Procedure".
>> GO TO 13.
13.PERFORM IDLE AIR VOLUME LEARNING
Perform “IDLE AIR VOLUME LEARNING”. Refer to EC-159, "Work Procedure".
Is idle air volume learning carried out successfully?
YES >> GO TO 14.
NO >> Follow the instruction of IDLE AIR VOLUME LEARNING. Then GO TO 4.
14.CHECK TARGET IDLE SPEED AGAIN
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
For procedure, refer to EC-436, "Inspection".
For specification, refer to EC-443, "Idle Speed".
Is the inspection result normal?
YES >> GO TO 15.
NO >> GO TO 17.
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light.
1 : Timing indicator
For procedure, refer to EC-437, "Inspection".
For specification, refer to EC-443, "Ignition Timing".
Is the inspection result normal?
YES >> GO TO 19.
NO >> GO TO 16.
MBIB1331E
: To quick connector
: To fuel tube (engine side)
C : Hose clamp
CAUTION:
• Use suitable fuel hose for fuel pressure check (genuine
NISSAN fuel hose without quick connector). PBIB2982E
5 : No.2 spool
CAUTION: EC
• Wipe off oil or dirt from hose insertion part using cloth
moistened with gasoline.
• Apply proper amount of gasoline between top of the fuel
C
tube and No.1 spool (4).
• Insert fuel hose for fuel pressure check until it touches
the No.1 spool on fuel tube. PBIB2983E
JSBIA0380ZZ
J
6. After connecting fuel hose for fuel pressure check, pull the hose with a force of approximately 98 N (10 kg,
22 lb) to confirm fuel tube does not come off.
7. Reinstall the part removed at Step 3.
NOTE: K
Install the part to allow smooth engine starts.
8. Turn ignition switch ON and check for fuel leakage.
9. Start engine and check for fuel leakage. L
10. Read the indication of fuel pressure gauge.
CAUTION:
• Do not perform fuel pressure check with system operating. Fuel pressure gauge may indicate
false readings. M
• During fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.
OUTLINE
In order to set all SRTs, the self-diagnoses as in the “SRT ITEM” table must have been performed at least
once. Each diagnosis may require actual driving for a long period of time under various conditions.
SRT Item
The table below shows required self-diagnostic items to set the SRT to “CMPLT”.
EC
K
JSBIA0399GB
JSBIA1738GB
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again.
*2: Checking the vehicle speed with GST is advised.
• The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driving
habits, etc.
• “Zone A” is the fastest time where required for the diagnosis under normal conditions*. If the diagnosis is not
completed within “Zone A”, the diagnosis can still be performed within “Zone B”.
1. Select “SRT WORK SUPPORT” in “DTC & SRT CONFIRMATION” mode with CONSULT.
2. For SRT(s) that is not set, perform the corresponding “DTC CONFIRMATION PROCEDURE” according to
J
the “Performance Priority” in the “SRT ITEM” table. Refer to EC-172, "Description".
3. Check DTC.
Is any DTC detected?
K
YES >> Repair malfunction(s) and erase DTC. Refer to EC-126, "FOR THAILAND : DTC Index".
NO >> GO TO 7.
4.PERFORM ROAD TEST L
• Check the “Performance Priority” in the “SRT ITEM” table. Refer to EC-172, "Description".
• Perform the most efficient SRT set driving pattern to set the SRT properly. Refer to EC-173, "SRT Set Driv-
ing Pattern". M
In order to set all SRTs, the SRT set driving pattern must be performed at least once.
>> GO TO 5. N
5.PATTERN 1
1. Check the vehicle condition;
- Engine coolant temperature is −10 to 35°C (14 to 95°F). O
- Fuel tank temperature is more than 0°C (32°F).
2. Start the engine.
3. Keep engine idling until the engine coolant temperature is greater than 70°C (158°F) P
NOTE:
ECM terminal voltage is follows;
• Engine coolant temperature
- −10 to 35°C (14 to 95°F): 3.0 – 4.3 V
- 70°(158°F): Less than 4.1 V
• Fuel tank temperature: Less than 1.4 V
Refer to EC-109, "Reference Value".
>> GO TO 6.
6.PATTERN 2
1. Drive the vehicle. And depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then
release the accelerator pedal and keep it released for more than 10 seconds.
2. Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH) again
NOTE:
• Checking the vehicle speed with GST is advised.
• When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended.
>> GO TO 7.
7.CHECK SRT STATUS
With CONSULT
Select “SRT STATUS” in “DTC & SRT CONFIRMATION” mode with CONSULT.
Without CONSULT
Perform “SRT status” mode with EC-97, "On Board Diagnosis Function".
With GST
Select Service $01 with GST.
Is SRT(s) set?
YES >> END
NO >> Call TECH LINE or take appropriate action.
DTC/CIRCUIT DIAGNOSIS A
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Description INFOID:0000000007701679
EC
The specification (SP) value indicates the tolerance of the value that is displayed in “SPEC” of “DATA MONI-
TOR” mode of CONSULT during normal operation of the Engine Control System. When the value in “SPEC” of
“DATA MONITOR” mode is within the SP value, the Engine Control System is confirmed OK. When the value C
in “SPEC” of “DATA MONITOR” mode is NOT within the SP value, the Engine Control System may have one
or more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the D
MIL.
The SP value will be displayed for the following three items:
• B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board correc-
tion) E
• A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
• MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
F
Component Function Check INFOID:0000000007701680
1.START
G
Make sure that all of the following conditions are satisfied.
• Vehicle driven distance: More than 5,000 km (3,107 miles)
• Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm2, 14.25 - 15.12 psi) H
• Atmospheric temperature: 20 - 30°C (68 - 86°F)
• Engine coolant temperature: 75 - 95°C (167 - 203°F)
• Transmission: Warmed-up
- CVT models: After the engine is warmed up to normal operating temperature, drive vehicle until “FLUID I
TEMP SE” (CVT fluid temperature sensor signal) indicates more than 60°C (140°F).
- M/T models: After the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
• Electrical load: Not applied J
- Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
• Engine speed: Idle
K
>> GO TO 2.
2.PERFORM “SPEC” OF “DATA MONITOR” MODE L
With CONSULT
NOTE:
Perform “SPEC” in “DATA MONITOR” mode in maximum scale display. M
1. Perform EC-166, "Work Procedure".
2. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode
with CONSULT.
N
3. Make sure that monitor items are within the SP value.
Is the inspection result normal?
YES >> END O
NO >> Proceed to EC-178, "Diagnosis Procedure".
OVERALL SEQUENCE
PBIB2318E
EC
PBIB3213E
DETAILED PROCEDURE P
1.CHECK “A/F ALPHA-B1”
With CONSULT
1. Start engine.
2. Confirm that the testing conditions are met. Refer to EC-177, "Component Function Check".
3. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
O
>> GO TO 14.
14.CHECK “A/F ALPHA-B1”
1. Start engine. P
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> GO TO 15.
15.DISCONNECT AND RECONNECT ECM HARNESS CONNECTOR
Revision: 2012 July EC-181 N17
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [HR12DE]
1. Stop the engine.
2. Disconnect ECM harness connector.
3. Check pin terminal and connector for damage, and then reconnect it.
>> GO TO 16.
16.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Detect malfunctioning part according to EC-427, "Symptom Table".
17.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO-1 >> More than the SP value: GO TO 18.
NO-2 >> Less than the SP value: GO TO 24.
18.DETECT MALFUNCTIONING PART
1. Check for the cause of large engine friction. Refer to the following.
- Engine oil level is too high
- Engine oil viscosity
- Belt tension of power steering, alternator, A/C compressor, etc. is excessive
- Noise from engine
- Noise from transmission, etc.
2. Check for the cause of insufficient combustion. Refer to the following.
- Valve clearance malfunction
- Intake valve timing control function malfunction
- Camshaft sprocket installation malfunction, etc.
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
EC
the SP value.
Is the measurement value within the SP value?
YES >> Detect malfunctioning part of mass air flow sensor circuit and repair it. Refer to EC-222, "DTC
C
Logic". Then GO TO 28.
NO >> GO TO 23.
23.CHECK “MAS A/F SE-B1” D
Select “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value? E
YES >> Replace ECM. Refer to EC-440, "Removal and Installation".
NO >> More than the SP value: Replace mass air flow sensor (refer to EM-29, "Exploded View"), and
then GO TO 28. F
24.CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
• Crushed air ducts G
• Malfunctioning seal of air cleaner element
• Uneven dirt of air cleaner element
• Improper specification of intake air system H
Is the inspection result normal?
YES >> GO TO 26.
NO >> Repair or replace malfunctioning part, and then GO TO 25. I
25.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value. J
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Less than the SP value: GO TO 26. K
>> GO TO 29.
ECM
+ − Voltage O
Connector
Terminal
E5 93 107 Battery voltage
P
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK ECM POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON and then OFF.
ECM
+ − Voltage
Connector
Terminal
After turning ignition switch OFF, battery voltage will ex-
E5 105 107
ist for a few seconds, then drop to approximately 0 V.
Is the inspection result normal?
YES >> GO TO 9.
NO >> GO TO 6.
6.CHECK ECM POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Check the voltage between ECM harness connector terminals.
ECM
+ − Voltage
Connector Terminal Connector Terminal
F8 32 E5 107 Battery voltage
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 7.
7.CHECK ECM POWER SUPPLY CIRCUIT-IV
1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between ECM harness connector and IPDM E/R harness connector.
ECM A
Voltage
+ –
Connector (Approx.)
Terminal
EC
E5 81 107 Battery voltage
Is the inspection result normal?
YES >> GO TO 11. C
NO >> GO TO 10.
10.CHECK ECM POWER SUPPLY (BACK-UP) CIRCUIT
D
1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between ECM harness connector and IPDM E/R harness connector.
E
ECM IPDM E/R
+ − Continuity
F
Connector Terminal Connector Terminal
E5 81 F104 71 Existed
4. Also check harness for short to ground and short to power. G
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-39, "Exploded View".
NO >> Repair or replace harness or connectors. H
11.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-42, "Intermittent Incident". I
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-39, "Exploded View".
NO >> Repair or replace harness or connectors. J
DC/DC CONVERTER
DC/DC CONVERTER : Diagnosis Procedure INFOID:0000000007701683
K
1.CHECK FUSE
1. Turn ignition switch OFF. L
2. Check that there is no blowout in the following fuses.
+
DC/DC converter – Continuity
Connector Terminal
M17 2 Ground Existed
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK DC/DC CONVERTER POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check the voltage between DC/DC converter harness connector and ground.
+
DC/DC converter – Voltage
Connector Terminal
M18 7 Ground Battery voltage
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Perform the trouble diagnosis for power supply circuit.
>> GO TO 2.
G
2.PERFORM DTC CONFIRMATION PROCEDURE-I
1. Turn ignition switch ON and wait at least 3 seconds.
2. Check 1st trip DTC. H
Is 1st trip DTC detected?
YES >> Proceed to EC-189, "Diagnosis Procedure".
NO >> GO TO 3. I
3.PERFORM DTC CONFIRMATION PROCEDURE-II
With CONSULT J
1. Start the engine and warm it up to normal operating temperature.
2. Select “AUTO STOP START” in “ACTIVE TEST” mode of “ENGINE” with CONSULT.
3. Touch “START” and operate stop/start system. (engine stop.)
4. Touch “CANCEL” and restart the engine. K
5. Check DTC.
Without CONSULT
1. Activate stop/start system. Refer to EC-72, "STOP/START SYSTEM : System Description (For Thailand)". L
CAUTION:
Always drive vehicle at a safe speed.
2. Restart the engine.
3. Check 1st trip DTC. M
Is 1st trip DTC detected?
YES >> Proceed to EC-189, "Diagnosis Procedure".
N
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701685
O
1.CHECK FUSE
1. Turn ignition switch OFF.
2. Check that there is no blowout in the following fuses. P
+
DC/DC converter − Voltage
Connector Terminal
M17 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK DC/DC CONVERTER POWER SUPPLY INPUT 1 CIRCUIT
1. Disconnect battery negative terminal.
2. Check the continuity between DC/DC converter harness connector and fuse.
+ −
DC/DC converter Continuity
Fuse No.
Connector Terminal
M17 1 L Existed
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
4.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace DC/DC converter. Refer to EC-441, "Removal and Installation".
NO >> Repair or replace error-detected parts.
>> GO TO 2.
G
2.PERFORM DTC CONFIRMATION PROCEDURE-I
1. Turn ignition switch ON and wait at least 3 seconds.
2. Check 1st trip DTC. H
Is 1st trip DTC detected?
YES >> Proceed to EC-191, "Diagnosis Procedure".
NO >> GO TO 3. I
3.PERFORM DTC CONFIRMATION PROCEDURE-II
With CONSULT J
1. Start the engine and warm it up to normal operating temperature.
2. Select “AUTO STOP START” in “ACTIVE TEST” mode of “ENGINE” with CONSULT.
3. Touch “START” and operate stop/start system. (engine stop.)
4. Touch “CANCEL” and restart the engine. K
5. Check 1st trip DTC.
Without CONSULT
1. Activate stop/start system. Refer to EC-72, "STOP/START SYSTEM : System Description (For Thailand)". L
CAUTION:
Always drive vehicle at a safe speed.
2. Restart the engine.
3. Check 1st trip DTC. M
Is 1st trip DTC detected?
YES >> Proceed to EC-191, "Diagnosis Procedure".
N
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701687
O
1.CHECK FUSE
1. Turn ignition switch OFF.
2. Check that there is no blowout in the following fuses. P
+
DC/DC converter − Voltage
Connector Terminal
M17 3 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK DC/DC CONVERTER POWER SUPPLY INPUT 2 CIRCUIT
1. Disconnect battery negative terminal.
2. Check the continuity between DC/DC converter harness connector and fuse.
+ −
DC/DC converter Continuity
Fuse No.
Connector Terminal
M17 3 K Existed
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
4.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace DC/DC converter. Refer to EC-441, "Removal and Installation".
NO >> Repair or replace error-detected parts.
If the other DTC Confirmation Procedure is performed right before this procedure, the ignition switch must be
turned OFF and wait for 10 seconds or more to start this procedure.
F
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE G
With CONSULT
1. Start the engine and warm it up to normal operating temperature.
2. Select “AUTO STOP START” in “ACTIVE TEST” mode of “ENGINE” with CONSULT. H
3. Touch “START” and operate stop/start system. (Stop the engine.)
4. Touch “CANCEL” and restart the engine.
5. Check 1st trip DTC. I
Without CONSULT
1. Activate stop/start system. Refer to EC-72, "STOP/START SYSTEM : System Description (For Thailand)".
CAUTION:
Always drive vehicle at a safe speed. J
2. Restart the engine.
3. Check 1st trip DTC.
Is 1st trip DTC detected? K
YES >> Proceed to EC-193, "Diagnosis Procedure".
NO >> INSPECTION END
L
Diagnosis Procedure INFOID:0000000007701689
+
– Voltage
Fuse No.
78 Ground Battery voltage
Refer to PG-23, "Wiring Diagram - ACCESSORY POWER SUPPLY -".
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 6.
4.CHECK ACCESSORY POWER SUPPLY CIRCUIT
Check the following circuits.
• Audio unit. Refer to AV-28, "AUDIO UNIT : Diagnosis Procedure".
• BCM (body control module). Refer to the following.
- BCS-76, "Diagnosis Procedure" (WITH INTELLIGENT SYSTEM)
- BCS-141, "Diagnosis Procedure" (WITHOUT INTELLIGENT SYSTEM)
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
5.CHECK DC/DC CONVERTER POWER SUPPLY OUTPUT 1 CIRCUIT-I
1. Disconnect battery negative terminal.
2. Disconnect DC/DC converter harness connector.
3. Check the continuity between DC/DC converter harness connector and fuse.
+ −
DC/DC converter Continuity
Fuse No.
Connector Terminal
M17 4 82 Existed
Refer to .PG-11, "Wiring Diagram - BATTERY POWER SUPPLY -"
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
6.CHECK DC/DC CONVERTER POWER SUPPLY OUTPUT 1 CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect battery negative terminal.
3. Disconnect DC/DC converter harness connector.
4. Check the continuity between DC/DC converter and accessory relay.
+ –
DC/DC converter Accessory relay Continuity
Connector Terminal Connector Terminal
M17 4 M19 5 Existed
Refer to PG-23, "Wiring Diagram - ACCESSORY POWER SUPPLY -".
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
CAUTION:
When the stop/start system is activated while driving the vehicle, loads are imposed on CVT, resulting
in damage to CVT. Perform active test with CONSULT
1. Start the engine and warm it up to normal operating temperature.
2. Select “AUTO STOP START” in “ACTIVE TEST” mode of “ENGINE” with CONSULT.
3. Touch “START” and operate stop/start system. (engine stop.)
4. Touch “CANCEL” and restart the engine.
5. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-196, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701691
+
– Voltage
Fuse No.
17
Ground Battery voltage
77
Refer to PG-11, "Wiring Diagram - BATTERY POWER SUPPLY -".
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 5.
2.CHECK BATTERY POWER SUPPLY CIRCUIT
Check the following circuits.
• TCM (Refer to TM-530, "Diagnosis Procedure")
• Harness for open or short between electric oil pump relay and fuse
Is the inspection result normal?
YES >> GO TO 3.
+
– Voltage
Fuse No. C
63
64 Ground Battery voltage
65
D
+ –
K
DC/DC converter Continuity
Fuse No.
Connector Terminal
17 L
M17 6 Existed
77
Refer to PG-11, "Wiring Diagram - BATTERY POWER SUPPLY -".
4. Also check harness for short to ground and short to power. M
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace error-detected parts. N
6.CHECK DC/DC CONVERTER POWER SUPPLY OUTPUT 2 CIRCUIT-II
1. Turn ignition switch OFF. O
2. Disconnect battery negative terminal.
3. Disconnect DC/DC converter harness connector.
4. Check the continuity between DC/DC converter and Ignition relay.
P
+
DC/DC converter – Continuity
Connector Terminal
M17 6 Ignition relay Existed
Refer to PG-25, "Wiring Diagram - IGNITION POWER SUPPLY -".
1.PRECONDITIONING E
If the other DTC Confirmation Procedure is performed right before this procedure, the ignition switch must be
turned OFF and wait for 10 seconds or more to start this procedure.
F
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE G
With CONSULT
CAUTION:
When the stop/start system is activated while driving the vehicle, loads are imposed on CVT, resulting H
in damage to CVT. Perform active test with CONSULT
1. Start the engine and warm it up to normal operating temperature.
2. Select “AUTO STOP START” in “ACTIVE TEST” mode of “ENGINE” with CONSULT.
3. Touch “START” and operate stop/start system. (engine stop.) I
4. Touch “CANCEL” and restart the engine.
5. Check 1st trip DTC.
Is 1st trip DTC detected? J
YES >> Proceed to EC-199, "Diagnosis Procedure".
NO >> INSPECTION END
K
Diagnosis Procedure INFOID:0000000007701693
1.INSPECTION START L
1. Turn ignition switch ON.
2. Erase DTC.
3. Perform DTC Confirmation Procedure. Refer to EC-199, "DTC Logic".
4. Check DTC. M
Is the DTC B1904 displayed again?
YES >> Replace DC/DC converter. Refer to EC-441, "Removal and Installation".
N
NO >> INSPECTION END
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
CAUTION:
When the stop/start system is activated while driving the vehicle, loads are imposed on CVT, resulting
in damage to CVT. Perform active test with CONSULT
1. Start the engine and warm it up to normal operating temperature.
2. Select “AUTO STOP START” in “ACTIVE TEST” mode of “ENGINE” with CONSULT.
3. Touch “START” and operate stop/start system. (engine stop.)
4. Touch “CANCEL” and restart the engine.
5. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-200, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701695
+
Voltage
DC/DC converter – Condition
(Approx.)
Connector Terminal
The voltage should
While cranking with restart
M18 8 Ground be above 1.0V
Except above 0V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
+ –
C
DC/DC converter ECM Continuity
Connector Terminal Connector Terminal
M18 8 F8 6 Existed D
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
E
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
3.CHECK INTERMITTENT INCIDENT F
Check intermittent incident. Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace DC/DC converter. Refer to EC-441, "Removal and Installation". G
NO >> Repair or replace error-detected parts.
4.CHECK INTERMITTENT INCIDENT
H
Check intermittent incident. Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace ECM. Refer to EC-440, "Removal and Installation". I
NO >> Repair or replace error-detected parts.
Perform the trouble diagnosis for CAN communication system. Refer to LAN-17, "Trouble Diagnosis Flow
Chart".
+ −
L
ECM DC/DC converter Continuity
Connector Terminal Connector Terminal
F5 70 M18 10 Existed M
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
N
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK INTERMITTENT INCIDENT O
Check intermittent incident. Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace ECM. Refer to EC-440, "Removal and Installation". P
NO >> Repair or replace error-detected parts.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 10 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-204, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701701
+ −
ECM DC/DC converter Continuity
Connector Terminal Connector Terminal
F5 70 M18 10 Existed
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace DC/DC converter. Refer to EC-441, "Removal and Installation".
NO >> Repair or replace error-detected parts.
>> GO TO 2.
G
2.PERFORM DTC CONFIRMATION PROCEDURE-I
1. Turn ignition switch ON and wait at least 10 seconds.
2. Check 1st trip DTC. H
Is 1st trip DTC detected?
YES >> Proceed to EC-205, "Diagnosis Procedure".
NO >> GO TO 3. I
3.PERFORM DTC CONFIRMATION PROCEDURE-II
1. Start engine and let it idle for at least 5 minutes.
J
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-205, "Diagnosis Procedure". K
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701703
L
1.CHECK ENGINE COMMUNICATION LINE
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. M
3. Disconnect DC/DC converter harness connector.
4. Check the continuity between ECM harness connector and DC/DC converter harness connector.
N
+ −
ECM DC/DC converter Continuity
Connector Terminal Connector Terminal O
F5 70 M18 10 Existed
5. Also check harness for short to ground and short to power. P
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
If the other DTC Confirmation Procedure is performed right before this procedure, the ignition switch must be
turned OFF and wait for 10 seconds or more to start this procedure.
F
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE G
1. Turn ignition switch ON and wait at least 10 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected? H
YES >> Proceed to EC-207, "Diagnosis Procedure".
NO >> INSPECTION END
I
Diagnosis Procedure INFOID:0000000007701705
+ −
L
ECM DC/DC converter Continuity
Connector Terminal Connector Terminal
F5 70 M18 10 Existed M
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
N
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK INTERMITTENT INCIDENT O
Check intermittent incident. Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace DC/DC converter. Refer to EC-441, "Removal and Installation". P
NO >> Repair or replace error-detected parts.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
With CONSULT
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT.
2. Start engine and warm it up to the normal operating temperature.
3. Maintain the following conditions for at least 6 consecutive seconds. Hold the accelerator pedal as steady
as possible.
COOLAN TEMP/S
• More than 60°C (140°F) (CVT) EC
• More than 70°C (158°F) (M/T)
Shift lever 1st or 2nd position
Driving vehicle uphill C
Driving location (Increased engine load will help maintain the driving
conditions required for this test.)
CAUTION: D
Always drive at a safe speed.
2. Check 1st trip DTC.
With GST E
Follow the procedure “With CONSULT” above.
Is 1st trip DTC detected?
YES >> Proceed to EC-209, "Diagnosis Procedure" F
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701707
G
1.CHECK OIL PRESSURE WARNING LAMP
1. Start engine.
2. Check oil pressure warning lamp and confirm it is not illumi- H
nated.
Is oil pressure warning lamp illuminated?
YES >> Proceed to LU-6, "Inspection". I
NO >> GO TO 2.
PBIA8559J
K
2.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Check intake valve timing control solenoid valve. Refer to EC-210, "Component Inspection". L
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace intake valve timing control solenoid valve. Refer to EM-58, "Exploded View". M
3.CHECK CRANKSHAFT POSITION SENSOR (POS)
Check crankshaft position sensor (POS). Refer to EC-290, "Component Inspection".
N
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace crankshaft position sensor (POS). Refer to EM-102, "Exploded View".
O
4.CHECK CAMSHAFT POSITION SENSOR (PHASE)
Check camshaft position sensor (PHASE). Refer to EC-293, "Component Inspection".
Is the inspection result normal? P
YES >> GO TO 5.
NO >> Replace camshaft position sensor (PHASE). Refer to EM-45, "Exploded View".
5.CHECK CAMSHAFT (INTAKE)
Check the following.
JSBIA0340ZZ
>> GO TO 2.
I
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 10 seconds.
2. Check 1st trip DTC. J
Is 1st trip DTC detected?
YES >> Proceed to EC-211, "Diagnosis Procedure".
NO >> INSPECTION END K
Diagnosis Procedure INFOID:0000000007701710
A/F sensor 1
Ground Voltage N
Connector Terminal
F62 4 Ground Battery voltage
Is the inspection result normal? O
YES >> GO TO 2.
NO >> Repair or replace malfunctioning part.
2.CHECK A/F SENSOR 1 HEATER OUTPUT SIGNAL CIRCUIT P
Terminal Resistance
3 and 4 1.98 - 2.66 Ω [at 25°C (77°F)]
3 and 1, 2 ∞Ω
4 and 1, 2 (Continuity should not exist)
>> GO TO 2.
I
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT.
2. Start engine and warm it up to the normal operating temperature. J
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Turn ignition switch OFF and wait at least 10 seconds.
K
6. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
7. Let engine idle for 1 minute.
8. Check 1st trip DTC.
Is 1st trip DTC detected? L
YES >> Proceed to EC-213, "Diagnosis Procedure".
NO >> INSPECTION END
M
Diagnosis Procedure INFOID:0000000007701713
HO2S2
Ground Voltage
Connector Terminal P
E9 2 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
2.CHECK HO2S2 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E9 3 F8 5 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
3.CHECK HEATED OXYGEN SENSOR 2 HEATER
Check heated oxygen sensor 2 heater. Refer to EC-214, "Component Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
Component Inspection INFOID:0000000007701714
>> GO TO2.
G
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 5 seconds.
2. Check 1st trip DTC. H
Is 1st trip DTC detected?
YES >> Proceed to EC-215, "Diagnosis Procedure".
NO >> INSPECTION END I
J
1.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect intake valve timing (IVT) control solenoid valve harness connector. K
3. Turn ignition switch ON.
4. Check the voltage between intake valve timing control solenoid valve harness connector and ground.
L
IVT control solenoid valve
Ground Voltage
Connector Terminal
F22 1 Ground Battery voltage M
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair open circuit or short to ground or short to power in harness or connectors. N
2.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN
AND SHORT
O
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between intake valve timing control solenoid valve harness connector and ECM har-
ness connector. P
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE I
1. Start engine and warm it up to normal operating temperature.
2. Drive the vehicle for at least 5 seconds under the following conditions:
CAUTION: J
Always drive vehicle at safe speed.
MAF sensor
+ − Voltage
Connector
Terminal
F46 5 4 Battery voltage
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 6.
3.CHECK MAF SENSOR INPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between MAF sensor harness connector and ECM harness connector.
+ −
MAF sensor ECM Continuity
Connector Terminal Connector Terminal
F46 3 F5 45 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK INTAKE AIR TEMPERATURE SENSOR
Check intake air temperature sensor. Refer to EC-230, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace mass air flow sensor (with intake air temperature sensor). Refer to EM-29, "Exploded
View".
5.CHECK MAF SENSOR
Check MAF sensor. Refer to EC-219, "Component Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Clean or replace malfunctioning MAF sensor. Refer to EM-29, "Exploded View".
6.CHECK MAF SENSOR POWER SUPPLY CIRCUIT-2
Check the voltage between MAF sensor harness connector and ground.
+
MAF sensor − Voltage
Connector Terminal
F46 5 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 8.
7.CHECK MAF SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
F
+ −
MAF sensor IPDM E/R Continuity
Connector Terminal Connector Terminal G
F46 4 E32 35 Existed
4. Also check harness for short to ground and short to power.
H
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
I
Component Inspection INFOID:0000000008724475
ECM
+ − Condition Voltage
Connector
Terminal
Ignition switch ON (Engine
Approx. 0.4 V
stopped.)
Idle (Engine is warmed-up to normal
F5 45 52 0.8 - 1.2 V
operating temperature.)
0.8 - 1.2 V to Ap-
Idle to about 4,000 rpm
prox. 2.4 V*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 2.
2.CHECK FOR THE CAUSE OF UNEVEN AIR FLOW THROUGH MAF SENSOR
1. Turn ignition switch OFF.
2. Check for the cause of uneven air flow through MAF sensor. Refer to the following.
- Crushed air ducts
- Malfunctioning seal of air cleaner element
- Uneven dirt of air cleaner element
- Improper specification of intake air system parts
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK MAF SENSOR-II
With CONSULT
1. Repair or replace malfunctioning part.
2. Start engine and warm it up to normal operating temperature.
3. Connect CONSULT and select “DATA MONITOR” mode of “ENGINE”.
4. Select “MAS A/F SE-B1” and check indication.
ECM
+ − Condition Voltage
Connector
Terminal
Ignition switch ON (Engine
Approx. 0.4 V
stopped.)
Idle (Engine is warmed-up to normal
F5 45 52 0.8 - 1.2 V
operating temperature.)
0.8 - 1.2 V to Ap-
Idle to about 4,000 rpm
prox. 2.4 V*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
1.INSPECTION START
Confirm the detected DTC.
Which DTC is detected?
P0102 >> GO TO 2.
P0103 >> GO TO 3.
2.CHECK INTAKE SYSTEM
Check the following for connection.
• Air duct
• Vacuum hoses
MAF sensor
Ground Voltage D
Connector Terminal
F46 5 Ground Battery voltage
Is the inspection result normal? E
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT F
5.CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between MAF sensor harness connector and ECM harness connector. K
ECM
+ − Condition Voltage
Connector
Terminal Terminal
Ignition switch ON (Engine stopped.) Approx. 0.4 V
45
F5 (MAF sensor 52 Idle (Engine is warmed-up to normal operating temperature.) 0.8 - 1.2 V
signal)
Idle to about 4,000 rpm 0.8 - 1.2 V to Approx. 2.4 V*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK FOR THE CAUSE OF UNEVEN AIR FLOW THROUGH MASS AIR FLOW SENSOR
1. Turn ignition switch OFF.
2. Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
- Crushed air ducts
- Malfunctioning seal of air cleaner element
- Uneven dirt of air cleaner element
- Improper specification of intake air system parts
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK MASS AIR FLOW SENSOR-II
With CONSULT
1. Repair or replace malfunctioning part.
2. Start engine and warm it up to normal operating temperature.
3. Connect CONSULT and select “DATA MONITOR” mode.
4. Select “MAS A/F SE-B1” and check indication.
ECM A
+ − Condition Voltage
Connector
Terminal Terminal
EC
Ignition switch ON (Engine stopped.) Approx. 0.4 V
45
F5 (MAF sensor 52 Idle (Engine is warmed-up to normal operating temperature.) 0.8 - 1.2 V
signal)
Idle to about 4,000 rpm 0.8 - 1.2 V to Approx. 2.4 V* C
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
D
YES >> INSPECTION END
NO >> GO TO 4.
4.CHECK MASS AIR FLOW SENSOR-III E
With CONSULT
1. Turn ignition switch OFF.
2. Disconnect mass air flow sensor harness connector and reconnect it again. F
3. Start engine and warm it up to normal operating temperature.
4. Connect CONSULT and select “DATA MONITOR” mode.
5. Select “MAS A/F SE-B1” and check indication.
G
Monitor item Condition MAS A/F SE-B1
Ignition switch ON (Engine stopped.) Approx. 0.4 V H
MAS A/F SE-B1 Idle (Engine is warmed-up to normal operating temperature.) 0.8 - 1.2 V
Idle to about 4,000 rpm 0.8 - 1.2 V to Approx. 2.4 V*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm. I
Without CONSULT
1. Turn ignition switch OFF.
2. Disconnect mass air flow sensor harness connector and reconnect it again. J
3. Start engine and warm it up to normal operating temperature.
4. Check the voltage between ECM harness connector and ground.
K
ECM
+ − Condition Voltage
Connector
Terminal Terminal L
Ignition switch ON (Engine stopped.) Approx. 0.4 V
45
F5 (MAF sensor 52 Idle (Engine is warmed-up to normal operating temperature.) 0.8 - 1.2 V
signal)
M
Idle to about 4,000 rpm 0.8 - 1.2 V to Approx. 2.4 V*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal? N
YES >> INSPECTION END
NO >> Clean or replace mass air flow sensor. Refer to EM-29, "Exploded View".
O
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-226, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008724477
+
Voltage
Atmospheric pressure sensor −
(Approx.)
Connector Terminal
M135 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK ATMOSPHERIC PRESSURE SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between atmospheric pressure sensor harness connector and ECM harness con-
nector.
+ − A
Atmospheric pressure
ECM Continuity
sensor
Connector Terminal Connector Terminal EC
M135 1 F5 71 Existed
4. Also check harness for short to power. C
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts. D
3.CHECK ATMOSPHERIC PRESSURE SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. E
3. Check the continuity between atmospheric pressure sensor harness connector and ECM harness con-
nector.
F
+ −
Atmospheric pressure
ECM Continuity
sensor G
Connector Terminal Connector Terminal
M135 3 F5 68 Existed
H
4. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4. I
NO >> Repair or replace error-detected parts.
4.CHECK ATMOSPHERIC PRESSURE SENSOR INPUT SIGNAL CIRCUIT
1. Check the continuity between atmospheric pressure sensor harness connector and ECM harness con- J
nector.
+ −
K
ECM
+ –
Connector
Terminal
F5 43 68
NOTE:
Because the sensor is absolute pressure sensor, output value may differ depending on atmospheric pres-
sure and altitude.
3. Measure the atmospheric pressure.
NOTE:
As the atmospheric pressure described on the synoptic chart is the value at sea level, compensate the
pressure with the following chart.
>> GO TO 2. I
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second. J
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-233, "Diagnosis Procedure". K
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701728
L
1.CHECK THROTTLE POSITION SENSOR 2 POWER SUPPLY CIRCUIT
1. Disconnect electric throttle control actuator harness connector.
2. Turn ignition switch ON. M
3. Check the voltage between electric throttle control actuator harness connector and ground.
ECM
+ − Condition Voltage
Connector
Terminal Terminal
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK AIR FUEL RATIO (A/F) SENSOR 1 FUNCTION
With CONSULT
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” in “DATA MONITOR” mode with CONSULT.
3. Check “A/F SEN1 (B1)” indication.
Does the indication fluctuates around 2.2 V?
YES >> GO TO 3.
NO >> Proceed to EC-237, "Diagnosis Procedure".
3.PERFORM COMPONENT FUNCTION CHECK
With GST
1. Start engine and warm it up to normal operating temperature.
2. Drive the vehicle at a speed of 80 km/h (50 MPH) for a few minutes in the suitable gear position.
3. Shift the selector lever to the D position (CVT) or 5th position (M/T), then release the accelerator pedal
fully until the vehicle speed decreases to 50 km/h (30 MPH).
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
Never apply brake when releasing the accelerator pedal.
4. Repeat steps 2 and 3 for five times.
5. Stop the vehicle and turn ignition switch OFF.
6. Turn ignition switch ON.
7. Turn ignition switch OFF and wait at least 10 seconds.
8. Restart engine.
9. Repeat steps 2 and 3 for five times.
10. Stop the vehicle and connect GST to the vehicle.
11. Check 1st trip DTC.
Without CONSULT
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Start engine and warm it up to normal operating temperature.
3. Drive the vehicle at a speed of 80 km/h (50 MPH) for a few minutes in the suitable gear position.
A/F sensor 1
Ground Voltage H
Connector Terminal
F62 4 Ground Battery voltage
Is the inspection result normal? I
YES >> GO TO 3.
NO >> GO TO 2.
2.DETECT MALFUNCTIONING PART J
Check harness for open or short between A/F sensor 1 and fuse.
K
>> Repair or replace harness or connectors.
3.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. L
2. Disconnect ECM harness connector.
3. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
M
A/F sensor 1 ECM
Continuity
Connector Terminal Connector Terminal
N
1 49
F62 F5 Existed
2 53
4. Check the continuity between A/F sensor 1 harness connector and ground or ECM harness connector O
and ground.
A/F sensor 1 P
Ground Continuity
Connector Terminal
1
F62 Ground Not existed
2
ECM
Ground Continuity
Connector Terminal
49
F5 Ground Not existed
53
5. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace air fuel ratio (A/F) sensor 1. Refer to EM-35, "Exploded View".
NO >> Repair or replace.
>> GO TO 2.
2.CHECK A/F SENSOR FUNCTION H
M
ENG SPEED 1,000 - 3,200 rpm
VHCL SPEED SE More than 40 km/h (25 mph)
B/FUEL SCHDL 1.5 - 9.0 msec N
Selector lever Suitable position
NOTE:
• Keep the accelerator pedal as steady as possible during cruising. O
• If this procedure is not completed within 1 minute after restarting engine at step 1, return to step
1.
4. Check 1st trip DTC. P
Is 1st trip DTC detected?
YES >> Proceed to EC-239, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701734
A/F sensor 1
Ground Voltage
Connector Terminal
F62 4 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check harness for open or short between A/F sensor 1 and fuse.
A/F sensor 1
Ground Continuity
Connector Terminal
1
F62 Ground Not existed
2
ECM
Ground Continuity
Connector Terminal
49
F5 Ground Not existed
53
5. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace malfunctioning air fuel ratio (A/F) sensor 1. Refer to EM-35, "Exploded View".
NO >> Repair or replace.
>> GO TO 2.
2.CHECK A/F SENSOR FUNCTION H
M
ENG SPEED 1,000 - 3,200 rpm
VHCL SPEED SE More than 40 km/h (25 mph)
B/FUEL SCHDL 1.5 - 9.0 msec N
Selector lever Suitable position
NOTE:
• Keep the accelerator pedal as steady as possible during the cruising. O
• If this procedure is not completed within 1 minute after restarting engine at step 1, return to step
1.
4. Check 1st trip DTC. P
Is 1st trip DTC detected?
YES >> Proceed to EC-241, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701736
A/F sensor 1
Ground Voltage
Connector Terminal
F62 4 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check harness for open or short between A/F sensor 1 and fuse.
A/F sensor 1
Ground Continuity
Connector Terminal
1
F62 Ground Not existed
2
ECM
Ground Continuity
Connector Terminal
49
F5 Ground Not existed
53
5. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace malfunctioning air fuel ratio (A/F) sensor 1. Refer to EM-35, "Exploded View".
NO >> Repair or replace.
>> GO TO 2.
2.CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
EC
PBIB1216E
Listen for an intake air leak after the mass air flow sensor.
Is intake air leak detected? F
YES >> Repair or replace.
NO >> GO TO 4.
4.CLEAR THE MIXTURE RATIO SELF-LEARNING VALUE G
1. Clear the mixture ratio self-learning value. Refer to EC-163, "Work Procedure".
2. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected? Is it difficult to start engine? H
YES >> Perform trouble diagnosis for DTC P0171 or P0172. Refer to EC-268, "DTC Logic" or EC-272,
"DTC Logic".
NO >> GO TO 5. I
5.CHECK AIR FUEL RATIO (A/F) SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect A/F sensor 1 harness connector. J
2. Turn ignition switch ON.
3. Check the voltage between A/F sensor 1 harness connector and ground.
K
A/F sensor 1
Ground Voltage
Connector Terminal
F62 4 Ground Battery voltage L
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 6. M
6.DETECT MALFUNCTIONING PART
Check harness for open or short between A/F sensor 1 and fuse. N
A/F sensor 1
Ground Continuity
Connector Terminal
1
F62 Ground Not existed
2
ECM
Ground Continuity
Connector Terminal
49
F5 Ground Not existed
53
5. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
8.CHECK AIR FUEL RATIO (A/F) SENSOR 1 HEATER
Check air fuel ratio (A/F) sensor 1 heater. Refer to EC-212, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace air fuel ratio (A/F) sensor 1. Refer to EM-35, "Exploded View".
9.CHECK MASS AIR FLOW SENSOR
Check both mass air flow sensor.
Refer to EC-223, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 10.
NO >> Replace mass air flow sensor. Refer to EM-29, "Exploded View".
10.CHECK PCV VALVE
Check PCV valve. Refer to EC-439, "Inspection".
Is the inspection result normal?
YES >> GO TO 11.
NO >> Repair or replace PCV valve. Refer to EM-45, "Exploded View".
11.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace air fuel ratio (A/F) sensor 1. Refer to EM-35, "Exploded View".
NO >> Repair or replace malfunctioning part.
JSBIA1928GB
G
• M/T models
J
SEF259VA
K
Trouble diagnosis name
DTC No. (Trouble diagnosis con- DTC detecting condition Possible cause
tent)
L
• Harness or connectors
(The sensor circuit is open or shorted)
HO2S2 (B1)
The maximum voltage from the sensor does not • Heated oxygen sensor 2
P0137 (Heated oxygen sensor
2 circuit low voltage)
reach the specified voltage. • Fuel pressure M
• Fuel injector
• Intake air leaks
1.INSPECTION START
Do you have CONSULT? O
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 11. P
2.PRECONDITIONING
• If DTC confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
• “COMPLETED” will appear on CONSULT screen when all tests “COND1”, “COND2” and “COND3” are com-
pleted.
TESTING CONDITION:
>> GO TO 3.
3.PERFORM PROCEDURE FOR COND1-I
Start engine and warm it up to the normal operating temperature.
>> GO TO 4.
4.PERFORM PROCEDURE FOR COND1-II
Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 5.
5.PERFORM PROCEDURE FOR COND1-III
1. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
2. Let engine idle for 1 minute.
3. Select “ENGINE” using CONSULT.
4. Select “HO2S2 (B1) P1147” (for DTC P0137) of “HO2S2” in “DTC WORK SUPPORT” mode.
5. Touch “START”.
6. Let engine idle for at least 30 seconds.
7. Rev engine up to 2,000 rpm two or three times quickly under no load.
Is “COMPLETED” appears on CONSULT screen?
YES >> GO TO 9.
NO >> GO TO 6.
6.PERFORM PROCEDURE FOR COND1-IV
When the following conditions are met, “TESTING” will be displayed at “COND1” on the CONSULT screen.
Maintain the conditions continuously until “TESTING” changes to “COMPLETED”
>> GO TO 9. A
9.PERFORM PROCEDURE FOR COND3-II
Touch SELF-DIAG RESULTS”. EC
Which displayed on CONSULT screen?
“OK” >> INSPECTION END.
“NG” >> Proceed to EC-250, "Diagnosis Procedure". C
“CAN NOT BE DIAGNOSED”>>GO TO 10.
10.PERFORM PROCEDURE FOR COND3-III
1. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle). D
2. Turn ignition switch ON and select “ENGINE” using CONSULT.
3. Select “COOLAN TEMP/S” in “DATA MONITOR” mode.
4. Start engine and warm it up while monitoring “COOLAN TEMP/S” indication on CONSULT. E
5. When “COOLAN TEMP/S” indication reaches 70°C (158°F).
>> GO TO 5. F
11.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-249, "Component Function Check".
NOTE: G
Use component function check the overall function of the heated oxygen sensor 2 circuit. During this
check, a 1st trip DTC might not be confirmed.
Is the inspection result normal? H
YES >> INSPECTION END.
NO >> Proceed to EC-250, "Diagnosis Procedure".
I
Component Function Check INFOID:0000000007701740
ECM
M
+ − Condition Voltage
Connector
Terminal Terminal
The voltage should be above 0.73 V (CVT) N
50 Revving up to 4,000 rpm under no load at
F5 59 or 0.68 V (M/T) at least once during this
(HO2S2) least 10 times
procedure.
Is the inspection result normal? O
YES >> INSPECTION END
NO >> GO TO 2.
2.PERFORM COMPONENT FUNCTION CHECK-II P
Check the voltage between ECM harness connector terminals under the following condition.
ECM
+ − Condition Voltage
Connector
Terminal Terminal
The voltage should be above 0.73 V (CVT)
50
F5 59 Keeping engine at idle for 10 minutes or 0.68 V (M/T) at least once during this
(HO2S2)
procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 3.
3.PERFORM COMPONENT FUNCTION CHECK-III
Check the voltage between ECM harness connector terminals under the following condition.
ECM
+ − Condition Voltage
Connector
Terminal Terminal
The voltage should be above 0.73 V (CVT)
50 Coasting from 80 km/h (50 MPH) in D po-
F5 59 or 0.68 V (M/T) at least once during this
(HO2S2) sition (CVT), 4th gear position (M/T)
procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Refer to EC-250, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000007701741
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E9 1 F5 59 Existed
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
3.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between HO2S2 harness connector and ECM harness connector.
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E9 4 F5 50 Existed
ECM C
Ground Continuity
Connector Terminal
F5 50 Ground Not existed
D
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4. E
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK HEATED OXYGEN SENSOR 2
Check heated oxygen sensor 2. Refer to EC-251, "Component Inspection". F
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace malfunctioning heated oxygen sensor 2. Refer to EX-5, "Exploded View". G
H
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT? I
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 2 J
With CONSULT
1. Turn ignition switch ON and select “ENGINE” using CONSULT.
K
2. Select “DATA MONITOR” mode.
3. Start engine and warm it up to the normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load. L
6. Let engine idle for 1 minute.
7. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)” as the monitor item with
CONSULT. M
8. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
CVT models
N
JSBIA1929GB
“HO2S2 (B1)” should be above 0.73 V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)” should be below 0.18 V at least once when the “FUEL INJECTION” is −25%.
JSBIA0082GB
“HO2S2 (B1)” should be above 0.68 V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)” should be below 0.36 V at least once when the “FUEL INJECTION” is −25%.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace malfunctioning heated oxygen sensor 2. Refer to EX-5, "Exploded View".
3.CHECK HEATED OXYGEN SENSOR 2-I
Without CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Check the voltage between ECM harness connector terminals under the following condition.
ECM
+ – Condition Voltage
Connector
Terminal Terminal
The voltage should be above 0.73 V (CVT)
or 0.68 V (M/T) at least once during this
50 Revving up to 4,000 rpm under no load at procedure.
F5 59
(HO2S2) least 10 times The voltage should be below 0.18 V (CVT)
or 0.36 V (M/T) at least once during this
procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 4.
4.CHECK HEATED OXYGEN SENSOR 2-II
Check the voltage between ECM harness connector terminals under the following condition.
ECM
+ – Condition Voltage
Connector
Terminal Terminal
The voltage should be above 0.73 V (CVT)
or 0.68 V (M/T) at least once during this
50 procedure.
F5 59 Keeping engine at idle for 10 minutes
(HO2S2) The voltage should be below 0.18 V (CVT)
or 0.36 V (M/T) at least once during this
procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 5.
5.CHECK HEATED OXYGEN SENSOR 2-III
Check the voltage between ECM harness connector terminals under the following condition.
ECM A
+ – Condition Voltage
Connector
Terminal Terminal
EC
The voltage should be above 0.73 V (CVT)
or 0.68 V (M/T) at least once during this
50 Coasting from 80 km/h (50 MPH) in D po- procedure.
F5 59
(HO2S2) sition (CVT), 4th gear position (M/T) The voltage should be below 0.18 V (CVT) C
or 0.36 V (M/T) at least once during this
procedure.
Is the inspection result normal? D
YES >> INSPECTION END
NO >> Replace malfunctioning heated oxygen sensor 2. Refer to EX-5, "Exploded View".
E
PBIB1848E
MALFUNCTION B
To judge the malfunctions of heated oxygen sensor 2, ECM monitors whether the minimum voltage of sensor
is sufficiently low during various driving conditions such as fuel cut.
• CVT models
PBIB2376E
• M/T models
JSBIA0083GB
“COMPLETED” will appear on CONSULT screen when all tests “COND1”, “COND2” and “COND3” are com-
pleted.
K
TESTING CONDITION:
• For the best results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30 °C (32 to 86 °F).
• Never stop engine during this procedure. If the engine is stopped, retry procedure from PERFORM
PROCEDURE FOR COND1-II. L
>> GO TO 4.
M
4.PERFORM PROCEDURE FOR COND1-I
Start engine and warm it up to the normal operating temperature.
N
>> GO TO 5.
5.PERFORM PROCEDURE FOR COND1-II
O
Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 6. P
6.PERFORM PROCEDURE FOR COND1-III
1. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
2. Let engine idle for 1 minute.
3. Select “ENGINE” using CONSULT.
4. Select “HO2S2 (B1) P1146” of “HO2S2” in “DTC WORK SUPPORT” mode.
5. Touch “START”.
6. Let engine idle for at least 30 seconds.
>> GO TO 10.
10.PERFORM PROCEDURE FOR COND3-II
Touch SELF-DIAG RESULTS”.
Which displayed on CONSULT screen?
“OK” >> INSPECTION END.
“NG” >> Proceed to EC-258, "Diagnosis Procedure".
“CAN NOT BE DIAGNOSED”>>GO TO 11.
11.PERFORM PROCEDURE FOR COND3-III
1. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
2. Turn ignition switch ON and select ENGINE using CONSULT.
3. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with CONSULT
4. Start engine and warm it up while monitoring “COOLAN TEMP/S” indication on CONSULT.
5. When “COOLAN TEMP/S” indication reaches 70°C (158°F).
>> GO TO 6.
12.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-257, "Component Function Check".
NOTE:
Without CONSULT
1. Start engine and warm it up to the normal operating temperature. D
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load. E
6. Let engine idle for 1 minute.
7. Check the voltage between ECM harness connector terminals under the following condition.
F
ECM
Condition Voltage
+ –
Connector G
Terminal Terminal
The voltage should be below 0.18 V (CVT)
50 Revving up to 4,000 rpm under no load at
F5 59 or 0.36 V (M/T) at least once during this
(HO2S2 signal) least 10 times H
procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2. I
ECM
+ – Condition Voltage K
Connector
Terminal Terminal
The voltage should be below 0.18 V (CVT)
50 L
F5 59 Keeping engine at idle for 10 minutes or 0.36 V (M/T) at least once during this
(HO2S2 signal)
procedure.
Is the inspection result normal?
M
YES >> INSPECTION END
NO >> GO TO 3.
3.PERFORM COMPONENT FUNCTION CHECK-III N
Check the voltage between ECM harness connector terminals under the following condition.
ECM O
+ – Condition Voltage
Connector
Terminal Terminal
P
The voltage should be below 0.18 V (CVT)
50 Coasting from 80 km/h (50 MPH) in D po-
F5 59 or 0.36 V (M/T) at least once during this
(HO2S2 signal) sition (CVT), 4th gear position (M/T)
procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Refer to EC-258, "Diagnosis Procedure".
1.INSPECTION START
Confirm the detected malfunction (A or B). Refer to EC-254, "DTC Logic".
Which malfunction is detected?
A >> GO TO 2.
B >> GO TO 6.
2.CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Disconnect heated oxygen sensor 2 harness connector.
2. Disconnect ECM harness connector.
3. Check the continuity between HO2S2 harness connector and ECM harness connector.
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E9 1 F5 59 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
3.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between HO2S2 harness connector and ECM harness connector.
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E9 4 F5 50 Existed
2. Check the continuity between HO2S2 harness connector and ground or ECM harness connector and
ground.
HO2S2
Ground Continuity
Connector Terminal
E9 4 Ground Not existed
ECM
Ground Continuity
Connector Terminal
F5 50 Ground Not existed
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK HO2S2 CONNECTOR FOR WATER
Check connectors for water.
HO2S2 ECM F
Continuity
Connector Terminal Connector Terminal
E9 1 F5 59 Existed
G
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 8. H
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between HO2S2 harness connector and ECM harness connector. I
HO2S2 ECM
Continuity J
Connector Terminal Connector Terminal
E9 4 F5 50 Existed
2. Check the continuity between HO2S2 harness connector or ECM harness connector and ground. K
HO2S2 ECM
Ground Continuity
Connector Terminal Connector Terminal L
E9 4 F5 50 Ground Not existed
3. Also check harness for short to power. M
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair open circuit, short to ground or short to power in harness or connectors. N
9.CHECK HEATED OXYGEN SENSOR 2
Check heated oxygen sensor 2. Refer to EC-259, "Component Inspection".
Is the inspection result normal? O
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace error-detected parts.
P
Component Inspection INFOID:0000000007701746
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
JSBIA1929GB
“HO2S2 (B1)” should be above 0.73 V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)” should be below 0.18 V at least once when the “FUEL INJECTION” is −25%.
M/T models
JSBIA0082GB
“HO2S2 (B1)” should be above 0.68 V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)” should be below 0.36 V at least once when the “FUEL INJECTION” is −25%.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace malfunctioning heated oxygen sensor 2. Refer to EX-5, "Exploded View".
3.CHECK HEATED OXYGEN SENSOR 2-I
Without CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Check the voltage between ECM harness connector terminals under the following condition.
ECM A
+ – Condition Voltage
Connector
Terminal Terminal
EC
The voltage should be above 0.73 V (CVT)
or 0.68 V (M/T) at least once during this
50 Revving up to 4,000 rpm under no load at procedure.
F5 59
(HO2S2) least 10 times The voltage should be below 0.18 V (CVT) C
or 0.36 V (M/T) at least once during this
procedure.
Is the inspection result normal? D
YES >> INSPECTION END
NO >> GO TO 4.
4.CHECK HEATED OXYGEN SENSOR 2-II E
Check the voltage between ECM harness connector terminals under the following condition.
F
ECM
+ – Condition Voltage
Connector
Terminal Terminal G
The voltage should be above 0.73 V (CVT)
or 0.68 V (M/T) at least once during this
50 procedure. H
F5 59 Keeping engine at idle for 10 minutes
(HO2S2) The voltage should be below 0.18 V (CVT)
or 0.36 V (M/T) at least once during this
procedure.
Is the inspection result normal? I
YES >> INSPECTION END
NO >> GO TO 5.
J
5.CHECK HEATED OXYGEN SENSOR 2-III
Check the voltage between ECM harness connector terminals under the following condition.
K
ECM
+ – Condition Voltage
Connector L
Terminal Terminal
The voltage should be above 0.73 V (CVT)
or 0.68 V (M/T) at least once during this
50 Coasting from 80 km/h (50 MPH) in D po- procedure. M
F5 59
(HO2S2) sition (CVT), 4th gear position (M/T) The voltage should be below 0.18 V (CVT)
or 0.36 V (M/T) at least once during this
procedure.
N
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace malfunctioning heated oxygen sensor 2. Refer to EX-5, "Exploded View". O
SEF302U
>> GO TO 3.
3.PERFORM PROCEDURE FOR COND1-I
Start engine and warm it up to normal operating temperature.
>> GO TO 4.
4.PERFORM PROCEDURE FOR COND1-II
Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 5.
L
>> GO TO 9.
9.PERFORM PROCEDURE FOR COND3-II
Touch “SELF DIAGRESULTS”. M
Which is displayed on CONSULT screen?
OK >> INSPECTION END
NO >> Proceed to EC-264, "Diagnosis Procedure". N
CAN NOT BE DIAGNOSED>>GO TO 10.
10.PERFORM PROCEDURE FOR COND3-III
O
1. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
2. Turn ignition switch ON and select “COOLAN TEMP/S” in “DATA MONITOR” mode with CONSULT.
3. Start engine and warm it up until “COOLAN TEMP/S” indication reaches to 70°C (158°F).
P
>> GO TO 5.
11.PREFORM COMPONENT FUNCTION CHECK
Perform Component Function Check. Refer to EC-264, "Component Function Check".
NOTE:
ECM
+ − Condition Voltage
Connector
Terminal Terminal
50 Revving up to 4,000 rpm under no load at A change of voltage should be more than
F5 59
(HO2S2 signal) least 10 times 0.12 V for 1 second during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.PERFORM COMPONENT FUNCTION CHECK-II
Check the voltage between ECM harness connector and ground under the following condition.
ECM
+ − Condition Voltage
Connector
Terminal Terminal
50 A change of voltage should be more than
F5 59 Keeping engine speed at idle for 10 minutes
(HO2S2 signal) 0.12 V for 1 second during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 3.
3.PERFORM COMPONENT FUNCTION CHECK-III
Check the voltage between ECM harness connector and ground under the following condition.
ECM
+ − Condition Voltage
Connector
Terminal Terminal
50 Coasting from 80 km/h (50 MPH) in D posi- A change of voltage should be more than
F5 59
(HO2S2 signal) tion (CVT), 4th gear position (M/T) 0.12 V for 1 second during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Refer to EC-264, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000007701749
1. Check the continuity between HO2S2 harness connector and ECM harness connector.
H
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E9 4 F5 50 Existed I
2. Check the continuity between HO2S2 harness connector or ECM harness connector and ground.
J
HO2S2 ECM
Ground Continuity
Connector Terminal Connector Terminal
E9 4 F5 50 Ground Not existed K
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4. L
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK HEATED OXYGEN SENSOR 2 M
Check heated oxygen sensor 2. Refer to EC-265, "Component Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident". N
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
Component Inspection INFOID:0000000007701750
O
1.INSPECTION START
Do you have CONSULT?
P
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 2
With CONSULT
1. Turn ignition switch ON and select “ENGINE” using CONSULT.
JSBIA1929GB
“HO2S2 (B1)” should be above 0.73 V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)” should be below 0.18 V at least once when the “FUEL INJECTION” is −25%.
M/T models
JSBIA0082GB
“HO2S2 (B1)” should be above 0.68 V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)” should be below 0.36 V at least once when the “FUEL INJECTION” is −25%.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace malfunctioning heated oxygen sensor 2. Refer to EX-5, "Exploded View".
3.CHECK HEATED OXYGEN SENSOR 2-I
Without CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Check the voltage between ECM harness connector terminals under the following condition.
ECM
+ – Condition Voltage
Connector
Terminal Terminal
The voltage should be above 0.73 V (CVT)
or 0.68 V (M/T) at least once during this
50 Revving up to 4,000 rpm under no load at procedure.
F5 59
(HO2S2) least 10 times The voltage should be below 0.18 V (CVT)
or 0.36 V (M/T) at least once during this
procedure.
Is the inspection result normal?
YES >> INSPECTION END
Check the voltage between ECM harness connector terminals under the following condition.
EC
ECM
+ – Condition Voltage
Connector
Terminal Terminal C
The voltage should be above 0.73 V (CVT)
or 0.68 V (M/T) at least once during this
50 procedure. D
F5 59 Keeping engine at idle for 10 minutes
(HO2S2) The voltage should be below 0.18 V (CVT)
or 0.36 V (M/T) at least once during this
procedure.
E
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 5.
F
5.CHECK HEATED OXYGEN SENSOR 2-III
Check the voltage between ECM harness connector terminals under the following condition.
G
ECM
+ – Condition Voltage
Connector H
Terminal Terminal
The voltage should be above 0.73 V (CVT)
or 0.68 V (M/T) at least once during this
50 Coasting from 80 km/h (50 MPH) in D po- procedure. I
F5 59
(HO2S2) sition (CVT), 4th gear position (M/T) The voltage should be below 0.18 V (CVT)
or 0.36 V (M/T) at least once during this
procedure. J
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace malfunctioning heated oxygen sensor 2. Refer to EX-5, "Exploded View". K
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
1. Clear the mixture ratio self-learning value. Refer to EC-163, "Work Procedure".
2. Start engine.
Is it difficult to start engine?
YES >> GO TO 3.
NO >> GO TO 4.
3.RESTART ENGINE
If it is difficult to start engine, the fuel injection system has a malfunction, too.
Crank engine while depressing accelerator pedal.
NOTE:
When depressing accelerator pedal three-fourths (3/4) or more, the control system may not start the engine.
Do not depress accelerator pedal too much.
Does engine start?
YES >> Proceed to EC-269, "Diagnosis Procedure".
NO >> Check exhaust and intake air leak visually.
4.PERFORM DTC CONFIRMATION PROCEDURE-II
1. Start engine and let it idle for at least 10 minutes.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-269, "Diagnosis Procedure".
NO >> GO TO 5.
H
1.CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst (manifold). I
PBIB1216E
L
Is exhaust gas leak detected?
YES >> Repair or replace.
NO >> GO TO 2. M
2.CHECK FOR INTAKE AIR LEAK AND PCV HOSE
1. Listen for an intake air leak after the mass air flow sensor.
2. Check PCV hose connection. N
Intake air leak detected?
YES >> Repair or replace.
NO >> GO TO 3. O
3.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. P
2. Disconnect corresponding A/F sensor 1 harness connector.
3. Disconnect ECM harness connector.
4. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
D
PBIB3332E
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
1. Clear the mixture ratio self-learning value. Refer to EC-163, "Work Procedure".
2. Start engine.
Is it difficult to start engine?
YES >> GO TO 3.
NO >> GO TO 4.
3.RESTART ENGINE
If it is difficult to start engine, the fuel injection system has a malfunction, too.
Crank engine while depressing accelerator pedal.
NOTE:
When depressing accelerator pedal three-fourths (3/4) or more, the control system may not start the engine.
Do not depress accelerator pedal too much.
Does engine start?
YES >> Proceed to EC-273, "Diagnosis Procedure".
NO >> Remove spark plugs and check for fouling, etc.
4.PERFORM DTC CONFIRMATION PROCEDURE-II
1. Start engine and let it idle for at least 10 minutes.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-273, "Diagnosis Procedure".
NO >> GO TO 5.
5.PERFORM DTC CONFIRMATION PROCEDURE-III
1. Turn ignition switch OFF and wait at least 10 seconds.
G
1.CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst (manifold). H
PBIB1216E K
Is exhaust gas leak detected?
YES >> Repair or replace.
NO >> GO TO 2. L
2.CHECK FOR INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
M
Is intake air leak detected?
YES >> Repair or replace.
NO >> GO TO 3. N
3.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect corresponding A/F sensor 1 harness connector. O
3. Disconnect ECM harness connector.
4. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
P
A/F sensor 1 ECM
Continuity
Connector Terminal Connector Terminal
F62 1 F5 49 Existed
5. Check the continuity between A/F sensor 1 harness connector or ECM harness connector and ground.
Without CONSULT
1. Let engine idle.
PBIB3332E
8.CHECK FUELINJECTOR D
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and wait at least 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-276, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007793785
+
Voltage
EOT sensor −
(Approx.)
Connector Terminal
F55 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK ENGINE OIL TEMPERATURE SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between EOT sensor harness connector and ECM harness connector.
+ − A
EOT sensor ECM Continuity
Connector Terminal Connector Terminal
EC
F55 1 F5 57 Existed
4. Also check harness for short to ground.
Is the inspection result normal? C
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
3.CHECK EOT SENSOR GROUND CIRCUIT D
+ −
F
EOT sensor ECM
Continuity
Connector Terminal Connector Terminal
F55 2 F5 54 Existed G
4. Also check harness for short to power.
Is the inspection result normal?
H
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK ENGINE OIL TEMPERATURE SENSOR I
Check the engine oil temperature sensor. Refer to EC-277, "Component Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident". J
NO >> Replace error-detected parts.
Component Inspection INFOID:0000000007793786
K
1.CHECK ENGINE OIL TEMPERATURE SENSOR
1. Turn ignition switch OFF. L
2. Disconnect engine oil temperature sensor harness connector.
3. Remove engine oil temperature sensor.
4. Check resistance between engine oil temperature sensor termi-
nals by heating with hot water as shown in the figure. M
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-278, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701756
E
Electric throttle control actuator ECM
Continuity
Connector Terminal Connector Terminal
F114 2 F5 33 Existed F
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4. G
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK THROTTLE POSITION SENSOR H
Check throttle position sensor. Refer to EC-279, "Component Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident". I
NO >> Replace electric throttle control actuator. Refer to EM-33, "Exploded View".
Component Inspection INFOID:0000000007701757
J
1.CHECK THROTTLE POSITION SENSOR
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected. K
3. Perform EC-158, "Work Procedure".
4. Turn ignition switch ON.
5. Set selector lever to D (CVT) or 1st (M/T) position. L
6. Check the voltage between ECM harness connector and ground.
ECM M
+ − Condition Voltage
Connector
Terminal Terminal
N
33 Fully released More than 0.36 V
(TP sensor 1 signal) Fully depressed Less than 4.75 V
F5 36 Accelerator pedal
34 Fully released Less than 4.75 V O
(TP sensor 2 signal) Fully depressed More than 0.36 V
Is the inspection result normal?
YES >> INSPECTION END P
NO >> Replace electric throttle control actuator. Refer to EM-33, "Exploded View".
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Restart engine and let it idle for about 15 minutes.
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-281, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-II
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH) D
When the freeze frame data shows lower than 70°C (158°F),
Engine coolant temperature (T) T should be lower than 70°C (158°F).
condition E
When the freeze frame data shows higher than or equal to 70°C (158°F),
T should be higher than or equal to 70°C (158°F).
The time to driving varies according to the engine speed in the freeze frame data.
F
For Thailand
PBIB3332E
SEF156I
G
8.CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and H
the grounded portion.
+ −
A/F sensor 1 ECM Continuity
Connector Terminal Connector Terminal
1 49
F62 F5 Existed
2 53
5. Check the continuity between A/F sensor 1 harness connector or ECM harness connector and ground.
+
A/F sensor 1 − Continuity
Connector Terminal
1
F62 Ground Not existed
2
+
ECM − Continuity
Connector Terminal
49
F5 Ground Not existed
53
6. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 14.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
14.CHECK A/F SENSOR 1 HEATER
Check A/F sensor 1 heater. Refer to EC-212, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 15.
NO >> Replace A/F sensor 1. Refer to EM-35, "Exploded View".
15.CHECK MASS AIR FLOW SENSOR
With CONSULT
Check “MASS AIRFLOW” in “DATA MONITOR” mode with CONSULT.
G
>> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-286, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701761
D
1.CHECK KNOCK SENSOR
1. Turn ignition switch OFF.
2. Disconnect knock sensor harness connector. E
3. Check resistance between knock sensor terminals as follows.
NOTE:
It is necessary to use an ohmmeter which can measure more than 10 MΩ. F
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds.
If engine does not start, crank engine for at least 2 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-288, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701764
F63*1 1
Ground Approx. 5 V
F150*2 1
PBIA9210J
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
H
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5 V with igni-
tion switch ON.
I
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I J
1. Start engine and let it idle for at least 5 seconds.
If engine does not start, crank engine for at least 2 seconds.
2. Check 1st trip DTC. K
Is 1st trip DTC detected?
YES >> Proceed to EC-291, "Diagnosis Procedure".
NO >> GO TO 3. L
3.PERFORM DTC CONFIRMATION PROCEDURE-II
1. Keep engine speed at more than 800 rpm for at least 5 seconds.
2. Check 1st trip DTC. M
Is 1st trip DTC detected?
YES >> Proceed to EC-291, "Diagnosis Procedure".
NO >> INSPECTION END N
O
1.CHECK STARTING SYSTEM
Turn ignition switch to START position.
Does the engine turn over? Does the starter motor operate? P
YES >> GO TO 2.
NO >> Check starting system.
2.CHECK CAMSHAFT POSITION (CMP) SENSOR (PHASE) POWER SUPPLY CIRCUIT
1. Disconnect camshaft position (CMP) sensor (PHASE) harness connector.
2. Turn ignition switch ON.
3. Check the voltage between CMP sensor (PHASE) harness connector and ground.
JSBIA0340ZZ
A
1.CHECK CAMSHAFT POSITION SENSOR (PHASE)-I
1. Turn ignition switch OFF.
2. Loosen the fixing bolt of the sensor. EC
3. Disconnect camshaft position sensor (PHASE) harness connector.
4. Remove the sensor. Refer to EM-45, "Exploded View".
5. Visually check the sensor for chipping. C
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace camshaft position sensor (PHASE). Refer to D
EM-45, "Exploded View".
PBIA9210J F
2.CHECK CAMSHAFT POSITION SENSOR (PHASE)-II
Check resistance camshaft position sensor (PHASE) terminals as follows.
G
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn ignition switch ON.
2. Check “COOLAN TEMP/S” in “DATA MONITOR” mode with CONSULT.
3. Confirm “COOLAN TEMP/S” value is within the range listed below.
A
1.CHECK EXHAUST GAS LEAK
1. Start the engine and run it at idle.
2. Check exhaust pipes and muffler for leaks. EC
E
PBIB1216E
>> GO TO 2. G
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and warm it up to normal operating temperature. H
2. Rev engine from idle to 2,000 rpm.
3. Repeat step 2 for 10 times.
4. Check DTC.
I
Is DTC detected?
YES >> Proceed to EC-297, "Diagnosis Procedure".
NO >> INSPECTION END
J
Diagnosis Procedure INFOID:0000000007701772
PBIA9386J
PBIA9386J
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE FOR DTC P0405
With CONSULT
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT.
3. Verify that “COOLAN TEMP/S” indicates less than 50°C (122°F).
If the engine coolant temperature is above the range, cool the engine down.
CAUTION:
Do not attempt to lower the engine coolant temperature with a fan or means other than ambient air.
Doing so may produce an inaccurate diagnostic result.
4. Start engine and let it idle for at least 8 seconds.
5. Check 1st trip DTC.
With GST
Follow the procedure “With CONSULT” above.
Is 1st trip DTC detected?
YES >> Proceed to EC-301, "Diagnosis Procedure".
NO >> INSPECTION END
4.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform the test at a temperature above -10°C (14°F).
Do you have CONSULT?
YES >> GO TO 5.
With CONSULT
1. Start the engine and warm it up to normal operating temperature. EC
2. Perform “EGR VOL CONT/V” in “ACTIVE TEST” mode with CONSULT.
3. Keeping engine speed at 2,500 rpm.
4. Touch “Qu” and set the EGR volume control valve opening to 10 step.
5. Check “EGR TEMP SEN” indication should decrease to less than 1.0 V. C
Is the inspection result normal?
YES >> GO TO 6.
NO >> Proceed to EC-301, "Diagnosis Procedure". D
6.PERFORM DTC CONFIRMATION PROCEDURE FOR DTC P0406
With CONSULT E
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Start the engine and select “DATA MONITOR” mode with CONSULT.
3. Drive the vehicle for at least 5 consecutive seconds under the following conditions.
F
+ −
Condition Resistance
Terminals
0 0.66 - 1.00 MΩ
1 2 Temperature (°C) 50 0.068 - 0.089 MΩ
100 0.012 - 0.014 MΩ
Is the inspection result normal? PBIA9400J
F
Trouble diagnosis name
DTC No. (Trouble diagnosis con- DTC detecting condition Possible cause
tent) G
• Three way catalyst (manifold)
• Exhaust tube
• Three way catalyst (manifold) does not operate
TW CATALYST SYS-B1 • Intake air leaks
properly. H
P0420 (Catalyst system efficiency • Fuel injector
• Three way catalyst (manifold) does not have
below threshold) • Fuel injector leaks
enough oxygen storage capacity.
• Spark plug
• Improper ignition timing I
DTC CONFIRMATION PROCEDURE
1.INSPECTION START J
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2. K
NO >> GO TO 7.
2.PRECONDITIONING
L
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Do not hold engine speed for more than the specified minutes below. M
>> GO TO 3.
N
3.PERFORM DTC CONFIRMATION PROCEDURE-I
With CONSULT
1. Start engine and warm it up to the normal operating temperature. O
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with CONSULT. P
6. Make sure that “COOLAN TEMP/S” indicates more than 70°C (158°F).
If not, warm up engine and go to next step when “COOLAN TEMP/S” indication reaches to 70°C (158°F).
7. Open engine hood.
8. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUPPORT” mode with CONSULT.
9. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecutive minutes then release the accelerator
pedal completely.
10. Check the indication of “CATALYST”.
>> GO TO 3.
6.PERFORM DTC CONFIRMATION PROCEDURE-III
Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-305, "Diagnosis Procedure".
NO >> INSPECTION END
7.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-304, "Component Function Check".
NOTE:
Use component function check to check the overall function of the three way catalyst (manifold). During this
check, a 1st trip DTC might not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EC-305, "Diagnosis Procedure".
Component Function Check INFOID:0000000007701778
ECM
+ – Condition Voltage (V)
Connector
Terminal Terminal
The voltage fluctuation cycle takes more
50 Keeping engine speed at 2500 rpm
F5 59 than 5 seconds.
(HO2S2) constant under no load
• 1 cycle: 0.6 - 1.0 → 0 - 0.3 → 0.6 - 1.0
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EC-305, "Diagnosis Procedure".
A
1.CHECK EXHAUST SYSTEM
Visually check exhaust tubes and muffler for dent.
EC
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace.
C
2.CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before the three way catalyst (manifold). D
PBIB1216E G
Is exhaust gas leak detected?
YES >> Repair or replace.
NO >> GO TO 3. H
3.CHECK INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
I
Is intake air leak detected?
YES >> Repair or replace.
NO >> GO TO 4.
J
4.CHECK IGNITION TIMING AND IDLE SPEED
Check the following items. Refer to EC-166, "Work Procedure".
For specification, refer to EC-443, "Ignition Timing" K
For specification, refer to EC-443, "Idle Speed".
Is the inspection result normal?
YES >> GO TO 5. L
NO >> Follow the EC-166, "Work Procedure".
5.CHECK FUEL INJECTOR
M
1. Stop engine and then turn ignition switch ON.
2. Check the voltage between ECM harness connector and ground.
N
ECM
Connector Terminal Connector Terminal Voltage
+ − O
29
F8 30 E5 107 Battery voltage
31
P
SEF156I
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 13 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-308, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701781
1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check the voltage between EVAP canister purge volume control solenoid valve harness connector and
ground.
Check EVAP canister purge volume control solenoid valve. Refer to EC-309, "Component Inspection".
Is the inspection result normal? H
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace EVAP canister purge volume control solenoid valve. Refer to EM-33, "Exploded View".
Component Inspection INFOID:0000000007701782 I
Without CONSULT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector. P
3. Disconnect EVAP purge hoses connected to EVAP canister purge volume control solenoid valve.
The vehicle speed signal is sent to the combination meter from the “ABS actuator and electric unit (control EC
unit)” by CAN communication line. The combination meter then sends a signal to the ECM by CAN communi-
cation line.
DTC Logic INFOID:0000000007701784 C
1.CHECK DTC WITH ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Check DTC with ABS actuator and electric unit (control unit). Refer to BRC-34, "CONSULT Function".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace.
2.CHECK COMBINATION METER
Check combination meter. Refer to MWI-24, "CONSULT Function" (TYPE A) or MWI-86, "CONSULT Func-
tion" (TYPE B).
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace.
The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let EC
into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is
varied to allow for optimum control of the engine idling speed. The crankshaft position sensor (POS) detects
the actual engine speed and sends a signal to the ECM.
The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value C
memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily.
The optimum value stored in the ECM is determined by taking into consideration various engine conditions,
such as during warming up, deceleration, and engine load (air conditioner, power steering and cooling fan D
operation, etc.).
DTC Logic INFOID:0000000008724484
E
DTC DETECTION LOGIC
NOTE:
If DTC P0506 is displayed with other DTC, first perform the trouble diagnosis for the other DTC. F
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test. J
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
If the target idle speed is out of the specified value, perform EC-159, "Work Procedure", before con- K
ducting DTC Confirmation Procedure.
TESTING CONDITION:
• Before performing the following procedure, confirm that battery voltage is more than 11 V at idle. L
• Always perform the test at a temperature above −10°C (14°F).
>> GO TO 2. M
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. N
3. Start engine and run it for at least 1 minute at idle speed.
4. Check 1st trip DTC.
Is 1st trip DTC detected? O
YES >> Proceed to EC-313, "Diagnosis Procedure".
NO >> INSPECTION END
P
Diagnosis Procedure INFOID:0000000008724485
The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let EC
into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is
varied to allow for optimum control of the engine idling speed. The crankshaft position sensor (POS) detects
the actual engine speed and sends a signal to the ECM.
The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value C
memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily.
The optimum value stored in the ECM is determined by taking into consideration various engine conditions,
such as during warming up, deceleration, and engine load (air conditioner, power steering and cooling fan D
operation, etc.).
DTC Logic INFOID:0000000008724487
E
DTC DETECTION LOGIC
NOTE:
If DTC P0507 is displayed with other DTC, first perform the trouble diagnosis for the other DTC. F
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE M
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE J
+
Brake booster pressure sen- Voltage
–
sor (Approx.)
Connector Terminal
E27 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK BRAKE BOOSTER PRESSURE SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between brake booster pressure sensor harness connector and ECM harness con-
nector.
+ –
Brake booster pressure
ECM Continuity
sensor
Connector Terminal Connector Terminal
E27 1 F5 74 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
4.CHECK BRAKE BOOSTER PRESSURE SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between brake booster pressure sensor harness connector and ECM harness con-
nector.
+ –
Brake booster pressure
ECM Continuity
sensor
Connector Terminal Connector Terminal
E27 3 F5 60 Existed
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK ECM GROUND CIRCUIT
Check the continuity between ECM harness connector and ground.
+
ECM − Continuity
Connector Terminal
10
F8
11 Ground Existed
E5 107
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
+ –
C
ECM K
+ –
Connector
Terminal
L
F5 41 60
NOTE:
• To avoid the influence of intake manifold vacuum, check the voltage 1 or more minutes past after engine M
is stopped.
• Because the sensor is absolute pressure sensor, output value may differ depends on atmospheric pres-
sure and altitude.
5. Measure the atmospheric pressure. N
NOTE:
As the atmospheric pressure described on the synoptic chart is the value at sea level, compensate the
pressure with the following chart. O
Compensated pressure
Altitude (m)
(hPa) P
0 0
200 -24
400 -47
600 -70
800 -92
Atmospheric pressure
Voltage (V)
(hPa)
800 3.1 – 3.7
850 3.3 – 3.9
900 3.5 – 4.1
950 3.8 – 4.3
1000 4.0 – 4.6
1050 4.2 - 4.8 JMBIA0870GB
ECM
+ –
Connector
Terminal
F5 41 60 JMBIA0871ZZ
6. Check that the difference of the voltage when engine is stopped and that when negative pressure is
applied with vacuum pump is within the following limits.
>> GO TO 2.
H
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON wait at least 10 seconds.
2. Turn ignition switch OFF and wait at least 5 minutes. I
3. Turn ignition switch ON, wait at least 10 seconds.
4. Repeat step 2 and 3 for five times.
5. Check 1st trip DTC.
J
Is 1st trip DTC detected?
YES >> Proceed to EC-321, "Diagnosis Procedure".
NO >> INSPECTION END
K
Diagnosis Procedure INFOID:0000000007701791
ECM
+ – Voltage N
Connector
Terminal
E5 81 107 Battery voltage
O
Is the inspection result normal?
YES >> GO TO 2.
NO >> Perform the trouble diagnosis for power supply circuit. P
2.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness or connectors.
>> GO TO 2.
G
2.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A
1. Turn ignition switch ON.
2. Check 1st trip DTC. H
Is 1st trip DTC detected?
YES >> Proceed to EC-323, "Diagnosis Procedure".
NO >> GO TO 3. I
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION B
1. Turn ignition switch ON and wait at least 1 second. J
2. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
3. Check 1st trip DTC.
Is 1st trip DTC detected?
K
YES >> Proceed to EC-323, "Diagnosis Procedure".
NO >> GO TO 4.
4.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION C L
1. Turn ignition switch ON and wait at least 1 second.
2. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
3. Repeat step 2 for 32 times. M
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-323, "Diagnosis Procedure". N
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701793
O
1.INSPECTION START
1. Erase DTC.
2. Perform DTC CONFIRMATION PROCEDURE. P
See EC-323, "DTC Logic".
Is the 1st trip DTC P0605 displayed again?
YES >> Replace ECM. Refer to EC-440, "Exploded View".
NO >> INSPECTION END
1.INSPECTION START
1. Erase DTC.
2. Perform DTC CONFIRMATION PROCEDURE.
See EC-324, "DTC Logic".
3. Check DTC.
Is the DTC P0607 displayed again?
YES >> Replace ECM. Refer to EC-440, "Exploded View".
NO >> INSPECTION END
ECM supplies a voltage of 5 V to some of the sensors systematically divided into 2 groups, respectively. EC
Accordingly, when a short circuit develops in a sensor power source, a malfunction may occur simultaneously
in the sensors belonging to the same group as the short-circuited sensor.
Sensor power supply 1 C
• Accelerator pedal position (APP) sensor 1
• Brake booster pressure sensor
• Brake fluid pressure sensor
D
• Camshaft position (CMP) sensor (PHASE)
• Electric throttle control actuator
NOTE:
If sensor power supply 1 circuit is malfunctioning, DTC P0643 is displayed. E
Sensor power supply 2
• Accelerator pedal position (APP) sensor 2
• Atmospheric pressure sensor F
• Battery current sensor
• Crankshaft position (CKP) sensor (POS)
• Refrigerant pressure sensor G
DTC Logic INFOID:0000000007793965
+
Voltage
ECM −
(Approx.)
Connector Terminal
72
F5 74
Ground 5V
78
E5 106
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> GO TO 2.
2.CHECK SENSOR POWER SUPPLY 1 ROUTING CIRCUIT FOR SHORT
1. Turn ignition switch OFF.
2. Disconnect following sensor harness connector.
3. Check harness for short to power and to ground, between the following terminals.
ECM Sensor
Connector Terminal Name Connector Terminal
72 TP sensor F114 1
Brake booster pressure sensor E27 1
F5 74
Brake fluid pressure sensor E90 3
78 CMP sensor (PHASE) F112 1
E5 106 APP sensor 1 E71 4
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK COMPONENTS
Check the following.
• Accelerator pedal position sensor (Refer to EC-392, "Component Inspection".)
• Brake booster pressure sensor (Refer to EC-319, "Component Inspection".)
• Brake fluid pressure sensor (Refer to EC-406, "Component Inspection")
• Camshaft position sensor (PHASE) (Refer to EC-293, "Component Inspection".)
• Throttle position sensor (Refer to EC-279, "Component Inspection".)
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace malfunctioning component.
For CVT models, transmission range switch is turn ON when the selector lever is P or N. EC
For M/T models, park/neutral position (PNP) range switch is ON when the selector lever is Neutral position.
ECM detects the position because the continuity of the line (the ON) exists.
DTC Logic INFOID:0000000007701799 C
ECM
+ − Condition Voltage
Connector Terminal Connector Terminal
P or N (CVT)
69 Battery voltage
F5 E5 107 Shift lever Neutral (M/T)
(PNP signal)
Except above Approx. 0 V
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EC-328, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000007701801
1.INSPECTION START
Check which type of transmission the vehicle is equipped with.
Which type of transmission?
CVT >> GO TO 2.
M/T >> GO TO 5.
2.CHECK TRANSMISSION RANGE SWITCH POWER SUPPLY
1. Turn ignition switch OFF.
2. Disconnect transmission range switch harness connector.
3. Turn ignition switch ON.
4. Check the voltage between transmission range switch harness connector and ground.
+ A
Transmission range switch − Voltage
Connector Terminal
EC
F102 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 3. C
NO >> Perform the trouble diagnosis for power supply circuit.
3.CHECK TRANSMISSION RANGE SWITCH SIGNAL CIRCUIT
D
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between transmission range switch harness connector and ECM harness connector.
E
+ −
Transmission range switch ECM Continuity
F
Connector Terminal Connector Terminal
F102 2 F5 69 Existed
4. Also check harness for short to ground and to power. G
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts. H
4.CHECK TRANSMISSION RANGE SWITCH
Check the transmission range switch. Refer to TM-455, "Component Inspection (Transmission Range I
Switch)".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident". J
NO >> Replace transaxle assembly. Refer to TM-577, "Removal and Installation".
5.CHECK PARK/NEUTRAL POSITION (PNP) SWITCH POWER SUPPLY
1. Turn ignition switch OFF. K
2. Disconnect PNP switch harness connector.
3. Turn ignition switch ON.
4. Check the voltage between PNP switch harness connector and ground. L
+
PNP switch − Voltage M
Connector Terminal
F107 2 Ground Battery voltage
N
Is the inspection result normal?
YES >> GO TO 6.
NO >> Perform the trouble diagnosis for power supply circuit. O
6.CHECK PNP SWITCH INPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. P
3. Check the continuity between PNP switch harness connector and ECM harness connector.
+ −
PNP switch ECM Continuity
Connector Terminal Connector Terminal
F107 3 F5 69 Existed
4. Also check harness for short to ground and to power.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
7.CHECK PNP SWITCH
Check the PNP switch. Refer to TM-23, "PARK/NEUTRAL POSITION (PNP) SWITCH : Component Inspec-
tion".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace PNP switch. Refer to TM-27, "Removal and Installation".
+ –
Brake fluid pressure sensor ECM Continuity
Connector Terminal Connector Terminal
E90 3 F5 74 Existed
4. Also check harness for short to power.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
4.CHECK BRAKE FLUID PRESSURE SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between brake fluid pressure sensor harness connector and ECM harness connec-
tor.
+ –
Brake fluid pressure sensor ECM Continuity
Connector Terminal Connector Terminal
E90 1 F5 60 Existed
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK ECM GROUND CIRCUIT
Check the continuity between ECM harness connector and ground.
+
ECM – Continuity
Connector Terminal
10
F8
11 Ground Existed
E5 107
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Repair or replace error-detected parts.
6.CHECK BRAKE FLUID PRESSURE SENSOR INPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between brake fluid pressure sensor harness connector and ECM harness connec-
tor.
+ – A
Brake fluid pressure sensor ECM Continuity
Connector Terminal Connector Terminal
EC
E90 2 F5 47 Existed
4. Also check harness for short to power.
Is the inspection result normal? C
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
7.CHECK BRAKE FLUID PRESSURE SENSOR D
ECM
H
Voltage
+ – Condition
Connector (Approx.)
Terminal
I
Fully released 0.5 V
F5 47 60 Brake pedal
Depressed 0.5 - 4.5 V*
J
*: This voltage varies with the depth of pedal depression.
Is the inspection result normal?
YES >> INSPECTION END K
NO >> Replace brake fluid pressure sensor. Refer to BR-161, "FRONT : Exploded View".
This CAN communication line is used to control the smooth engine operation during the TCS operation. Pulse
signals are exchanged between ECM and “ABS actuator and electric unit (control unit)”.
Be sure to erase the malfunction information such as DTC not only for “ABS actuator and electric unit
(control unit)” but also for ECM after TCS related repair.
DTC Logic INFOID:0000000008717353
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 10 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-334, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008717354
SEF621W
ON*2 6 • Thermostat • Touch the upper and Both hoses should be hot CO-24, "Inspection"
lower radiator hoses N
ON* 1 7 • Cooling fan motor • CONSULT Operating EC-402, "Component In-
spection"
OFF 8 • Combustion gas leak • Color checker chemical Negative — O
tester 4 Gas analyzer
OFF*4 10 • Coolant return from res- • Visual Should be initial level in CO-11, "Inspection"
ervoir tank to radiator reservoir tank
>> GO TO 2. G
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds. H
3. Turn ignition switch ON.
4. Check 1st trip DTC.
Is 1st trip DTC detected? I
YES >> Proceed to EC-339, "Diagnosis Procedure".
NO >> INSPECTION END
J
Diagnosis Procedure INFOID:0000000007701809
: Vehicle front
M
Is the inspection result normal?
YES >> Replace electric throttle control actuator. Refer to EM-
33, "Exploded View".
NO >> Remove the foreign matter and clean the electric throttle N
control actuator inside, then perform throttle valve
closed position learning. Refer to EC-158, "Work Proce-
JSBIA0341ZZ
dure". O
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Repeat steps 2 and 3 for 32 times.
5. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-340, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701811
: Vehicle front
With GST
1. Turn ignition switch ON and select Service $01 with GST.
2. Check that engine coolant temperature is within the range of (−10) - (+55)°C (14 - 131°F).
If the values are out of the ranges indicated above, park the vehicle in a cool place and allow the engine
temperature to stabilize.
CAUTION:
ECM
+ − Voltage
Connector
Terminal Terminal
F5 42 51 Less than 4.8 V
4. Start the engine and let it idle for at least 60 seconds.
5. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
6. Select Service $07 with GST.
7. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-342, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701813
ECM multiplies operation counter of starter motor which operated in operation with key switch and operation
with restart and memorizes it.
DTC Logic INFOID:0000000007701815
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 3 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-344, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701816
ECM
C
+ – Voltage (V)
Connector
Terminal Terminal JPBIA3287ZZ
58 D
F5 68 Approx. 2.5
(Battery current sensor signal)
Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-130, "FOR MAINTENANCE
REQUIRED BATTERY MODELS : How to Handle Battery". E
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace battery negative cable assembly. F
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 10 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-348, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701821
ECM
+ – Voltage (V)
Connector
Terminal Terminal JPBIA3287ZZ
58
F5 68 Approx. 2.5
(Battery current sensor signal)
Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-130, "FOR MAINTENANCE
REQUIRED BATTERY MODELS : How to Handle Battery".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace battery negative cable assembly.
ECM
C
+ – Voltage (V)
Connector
Terminal Terminal JPBIA3287ZZ
58 D
F5 68 Approx. 2.5
(Battery current sensor signal)
Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-130, "FOR MAINTENANCE
REQUIRED BATTERY MODELS : How to Handle Battery". E
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace battery negative cable assembly. F
1.PRECONDITIONING
TESTING CONDITION:
• Before performing the following procedure, confirm that battery voltage is more than 12.8 V at idle.
• Before performing the following procedure, confirm that all load switches and A/C switch are turned
OFF.
>> GO TO 2.
2.PERFORM COMPONENT FUNCTION CHECK
With CONSULT
1. Start engine and let it idle.
2. Select “ENGINE” using CONSULT.
3. Select “BAT CUR SEN” in “DATA MONITOR” mode.
4. Check “BAT CUR SEN” indication for 10 seconds.
“BAT CUR SEN” should be above 2,300mV at least once.
Without CONSULT
1. Start engine and let it idle.
2. Check the voltage between ECM harness connector terminals under the following conditions.
ECM
+ − Voltage (V)
Connector
Terminal Terminal
58
F5 68 Above 2.3 at least once
(Battery current sensor signal)
Is the inspection result normal?
YES >> INSPECTION END
NO >> Refer to EC-355, "Diagnosis Procedure"
A
1.CHECK BATTERY CURRENT SENSOR POWER SUPPLY CIRCUIT-I
1. Disconnect battery current sensor harness connector.
2. Turn ignition switch ON. EC
3. Check the voltage between battery current sensor harness connector and ground.
ECM
+ – Voltage (V)
Connector
Terminal Terminal JPBIA3287ZZ
58
F5 68 Approx. 2.5
(Battery current sensor signal)
Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-130, "FOR MAINTENANCE
REQUIRED BATTERY MODELS : How to Handle Battery".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace battery negative cable assembly.
>> GO TO 2. H
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine and let it idle at least 10 seconds. I
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-357, "Diagnosis Procedure". J
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701831
K
1.CHECK BATTERY TEMPERATURE SENSOR INPUT SIGNAL CIRCUIT-I
1. Disconnect battery current sensor harness connector.
2. Turn ignition switch ON. L
3. Check the voltage between battery current sensor harness connector and ground.
Without CONSULT J
1. Turn ignition switch OFF.
2. Check the stop lamp when depressing and releasing the brake pedal.
K
Brake pedal Stop lamp
Fully released Not illuminated
Slightly depressed Illuminated L
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EC-359, "Diagnosis Procedure". M
N
1.CHECK STOP LAMP SWITCH FUNCTION
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. O
3. Check the voltage between ECM harness connector and ground as per the following conditions.
+ P
Voltage
ECM – Condition
(Approx.)
Connector Terminal
Fully released 0V
E5 99 Ground Brake pedal
Slightly depressed Battery voltage
Is the inspection result normal?
+
Stop lamp switch – Voltage
Connector Terminal
E58 (CVT)
1 Ground Battery voltage
E59 (M/T)
Is the inspection result normal?
YES >> GO TO 3.
NO >> Perform the trouble diagnosis for power supply circuit..
3.CHECK STOP LAMP SWITCH SIGNAL CIRCUIT
1. Check the continuity stop lamp switch harness connector and ECM harness connector.
+ –
Stop lamp switch ECM Continuity
Connector Terminal Connector Terminal
E58 (CVT)
2 E5 99 Existed
E59 (M/T)
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK STOP LAMP SWITCH
Check stop lamp switch. Refer to EC-360, "Component Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace stop lamp switch. Refer to BR-158, "Exploded View".
Component Inspection INFOID:0000000007701845
Trouble diagnosis
name
DTC No. DTC detecting condition Possible cause
(Trouble diagnosis
content)
• Harness or connectors
ASCD BRAKE SW Brake pedal position switch signal is not sent
(Brake pedal position switch circuit is open.)
P1576 (Brake pedal posi- to ECM for extremely long time while the ve-
• Brake pedal position switch
tion switch circuit) hicle is being driven.
• Incorrect brake pedal position switch installation
>> GO TO 2.
2.COMPONENT FUNCTION CHECK
1. Turn ignition switch ON.
2. Check the voltage between ECM harness connector terminals as follows.
ECM
Voltage
+ – Condition
Connector (Approx.)
Terminal
Slightly depressed 0V
E5 100 107 Brake pedal
Fully released Battery voltage
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EC-362, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000007701847
+
Voltage
ECM – Condition
(Approx.)
Connector Terminal
Fully re-
Battery voltage
leased
E5 100 Ground Brake pedal
Slightly de-
0V
pressed
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
+
C
Brake pedal position switch – Voltage
Connector Terminal
E30 1 Ground Battery voltage D
Is the inspection result normal?
YES >> GO TO 3.
NO >> Perform the trouble diagnosis for power supply circuit. E
+ –
Brake pedal position switch ECM Continuity G
Connector Terminal Connector Terminal
E30 2 E5 100 Existed
H
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4. I
NO >> Repair or replace error-detected parts.
4.CHECK BRAKE PEDAL POSITION SWITCH
J
Check brake pedal position switch. Refer to EC-363, "Component Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
K
NO >> Replace brake pedal position switch. Refer to BR-21, "Exploded View".
Component Inspection INFOID:0000000007701848
L
1.CHECK BRAKE PEDAL POSITION SWITCH-I
1. Turn ignition switch OFF.
2. Disconnect brake pedal position switch harness connector. M
3. Check the continuity between brake pedal position switch harness connector terminals as per the follow-
ing conditions.
N
Brake pedal position switch
+ – Condition Continuity
Terminal O
Fully released Existed
1 2 Brake pedal
Slightly depressed Not existed
P
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK BRAKE PEDAL POSITION SWITCH-II
1. Adjust brake pedal position switch installation. Refer to BR-11, "Inspection and Adjustment".
Trouble diagnosis
name
DTC No. DTC detecting condition Possible cause D
(Trouble diagnosis
content)
• Harness or connectors
ASCD BRAKE SW Brake pedal position switch signal is sent to
(Brake pedal position switch circuit is shorted.) E
P1577 (Brake pedal posi- ECM for extremely long time while the vehi-
• Brake pedal position switch
tion switch circuit) cle is being driven.
• Incorrect brake pedal position switch installation
>> GO TO 2.
I
2.COMPONENT FUNCTION CHECK
1. Turn ignition switch ON.
2. Check the voltage between ECM harness connector terminals as follows. J
ECM
Voltage
+ – Condition K
Connector (Approx.)
Terminal
Slightly depressed 0V
E5 100 107 Brake pedal L
Fully released Battery voltage
Is the inspection result normal?
YES >> INSPECTION END M
NO >> Proceed to EC-365, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000007701850
N
1.CHECK BRAKE PEDAL POSITION SWITCH FUNCTION
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. O
3. Check the voltage between ECM harness connector and ground as per the following conditions.
+ P
Voltage
ECM – Condition
(Approx.)
Connector Terminal
Fully re-
Battery voltage
leased
E5 100 Ground Brake pedal
Slightly de-
0V
pressed
+
Brake pedal position switch – Voltage
Connector Terminal
E30 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 3.
NO >> Perform the trouble diagnosis for power supply circuit.
3.CHECK BRAKE PEDAL POSITION SWITCH SIGNAL CIRCUIT
1. Check the continuity brake pedal position switch harness connector and ECM harness connector.
+ –
Brake pedal position switch ECM Continuity
Connector Terminal Connector Terminal
E30 2 E5 100 Existed
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK BRAKE PEDAL POSITION SWITCH
Check brake pedal position switch. Refer to EC-366, "Component Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace brake pedal position switch. Refer to BR-21, "Exploded View".
Component Inspection INFOID:0000000007701851
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON and wait at least 30 seconds
3. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-369, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-II
With CONSULT
1. Start the engine and warm it up to normal operating temperature.
2. Select “AUTO STOP START” in “ACTIVE TEST” mode of “ENGINE” with CONSULT.
3. Touch “START” and operate stop/start system. (engine stop.)
4. Touch “CANCEL” and restart the engine.
Without CONSULT
Activate stop/start system. Refer to EC-72, "STOP/START SYSTEM : System Description (For Thailand)".
CAUTION:
Always drive vehicle at a safe speed.
Is stop/start system activated normal?
YES >> INSPECTION END
+
D
Engine restart relay – Voltage
Connector terminal
E21 2 Ground Battery voltage E
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 3. F
2.CHECK ENGINE RESTART RELAY POWER SUPPLY-II
Check the voltage between engine restart relay harness connector and ground. G
+
Engine restart relay – Voltage H
Connector terminal
E21 5 Ground Battery voltage
I
Is the inspection result normal?
YES >> GO TO 4.
NO >> Perform the trouble diagnosis for power supply circuit. J
3.CHECK ENGINE RESTART RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector. K
3. Check the continuity between engine restart relay harness connector and IPDM E/R harness connector.
+ – L
Engine restart relay IPDM E/R Continuity
Connector terminal Connector terminal
M
E21 2 F104 65 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal? N
YES >> Replace IPDM E/R. Refer to PCS-39, "Removal and Installation" (WITH I-KEY) or PCS-73,
"Removal and Installation" (WITHOUT I-KEY).
NO >> Repair or replace error-detected parts. O
4.CHECK ENGINE RESTART RELAY CONTROL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. P
3. Check the continuity between engine restart relay harness connector and ECM harness connector.
+ –
Engine restart relay ECM Continuity
Connector terminal Connector terminal
E21 1 E5 87 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK ENGINE RESTART RELAY OUTPUT SIGNAL CIRCUIT
Check the continuity between engine restart relay harness connector and IPDM E/R harness connector.
+ –
Engine restart relay IPDM E/R Continuity
Connector terminal Connector terminal
E21 3 E33 27 Existed
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
6.CHECK ENGINE RESTART RELAY
Check engine restart relay. Refer to EC-370, "Component Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace engine restart relay.
Component Inspection INFOID:0000000007701854
+ –
IPDM E/R ECM Continuity
Connector terminal Connector terminal
E34 16 E5 82 Existed
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK INTERMITTENT INCIDENT
Check intermittent incident. Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
NO >> Replace IPDM E/R. Refer to PCS-39, "Removal and Installation" (WITH I-KEY) or PCS-73,
"Removal and Installation" (WITHOUT I-KEY).
YES >> Repair or replace error-detected parts.
K
1.INSPECTION START
1. Turn ignition switch ON.
2. Erase DTC. L
3. Perform DTC Confirmation Procedure. Refer to EC-373, "DTC Logic".
4. Check DTC.
Is the DTC P1652 displayed again? M
YES >> GO TO 2.
NO >> INSPECTION END
2.CHECK GROUND CONNECTION N
ECM receives primary speed sensor signal from TCM through CAN communication line. ECM uses this signal
for engine control.
DTC Logic INFOID:0000000007701860
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine.
2. Drive vehicle at a speed of more than 50 km/h (31 MPH) for at least 5 seconds.
3. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-374, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701861
EC
ECM receives two vehicle speed signals via the CAN communication line. One is sent from “ABS actuator and
electric unit (control unit)” via combination meter, and the other is from TCM (Transmission control module).
ECM uses these signals for engine control.
DTC Logic INFOID:0000000007701863
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine.
2. Drive vehicle at a speed of 20 km/h (12 MPH) or more for at least 5 seconds without depressing the brake
pedal.
3. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-376, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701864
>> GO TO 2.
2.COMPONENT FUNCTION CHECK
With CONSULT
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode of “ENGINE” with CONSULT.
3. Check that the “BRAKE SW” indication as per the following condition.
Without CONSULT
1. Turn ignition switch OFF.
2. Check the stop lamp when depressing and releasing the brake pedal.
+
Voltage
ECM – Condition
(Approx.)
Connector Terminal
Fully released 0V
E5 99 Ground Brake pedal
Slightly depressed Battery voltage
+ –
Stop lamp switch ECM Continuity H
Connector Terminal Connector Terminal
E58 (CVT)
2 E5 99 Existed
E59 (M/T) I
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
J
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK STOP LAMP SWITCH K
Check stop lamp switch. Refer to EC-379, "WITH STOP/START SYSTEM : Component Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident". L
NO >> Replace stop lamp switch. Refer to BR-158, "Exploded View".
WITH STOP/START SYSTEM : Component Inspection INFOID:0000000007701867
M
1.CHECK STOP LAMP SWITCH-I
1. Turn ignition switch OFF. N
2. Disconnect stop lamp switch harness connector.
3. Check the continuity between stop lamp switch harness connector terminals as per the following condi-
tions.
O
Stop lamp switch
+ – Condition Continuity
P
Terminal
Fully released Not existed
1 2 Brake pedal
Slightly depressed Existed
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
J
1.CHECK STOP LAMP SWITCH-I
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector. K
3. Check the continuity between stop lamp switch terminals under the following conditions.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check DTC.
Is DTC detected?
YES >> Proceed to EC-384, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701874
ECM
+ – Condition Voltage
Connector Terminal Condition Terminal
Ignition switch OFF Approx. 0 V
F8 2 E5 107
Ignition switch ON Battery voltage
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 2.
2.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Disconnect IPDM E/R harness connector.
4. Check the continuity between IPDM E/R harness connector and ECM harness connector.
: Vehicle front
>> GO TO 2. G
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds. H
3. Check DTC.
Is DTC detected?
YES >> Proceed to EC-387, "Diagnosis Procedure". I
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701877
J
1.CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect electric throttle control actuator harness connector. K
2. Disconnect ECM harness connector.
3. Check the continuity between electric throttle control actuator harness connector and ECM harness con-
nector.
L
: Vehicle front
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE J
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected? K
YES >> Proceed to EC-391, "Diagnosis Procedure".
NO >> INSPECTION END
L
Diagnosis Procedure INFOID:0000000007701882
APP sensor
Ground Voltage
Connector Terminal O
E71 4 Ground Approx. 5 V
Is the inspection result normal?
YES >> GO TO 2. P
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
2.CHECK APP SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between APP sensor harness connector and ECM harness connector.
ECM
+ − Condition Voltage
Connector
Terminal Terminal
>> GO TO 2. H
APP sensor
M
Ground Voltage
Connector Terminal
E71 5 Ground Approx. 5 V N
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 2. O
2.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. P
3. Check the continuity between APP sensor harness connector and ECM harness connector.
ECM A
+ − Condition Voltage
Connector
Terminal Terminal
EC
110 Fully released 0.6 - 0.9 V
111
(APP sensor 1 signal) Fully depressed 3.9 - 4.7 V
Accelerator
E5
pedal Fully released 0.3 - 0.6 V C
103
104
(APP sensor 2 signal) Fully depressed 1.95 - 2.4 V
Is the inspection result normal?
D
YES >> INSPECTION END
NO >> Replace accelerator pedal assembly. Refer to ACC-3, "Exploded View".
E
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-396, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701888
1. Check the continuity between electric throttle control actuator harness connector and ground.
C
Electric throttle control actuator ECM
Continuity
Connector Terminal Connector Terminal
2 33 D
F114 F5 Existed
3 34
2. Also check harness for short to ground and short to power. E
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors. F
4.CHECK THROTTLE POSITION SENSOR
Check throttle position sensor. Refer to EC-397, "Component Inspection".
Is the inspection result normal? G
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace electric throttle control actuator. Refer to EM-33, "Exploded View".
H
Component Inspection INFOID:0000000007701889
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-398, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007701891
APP sensor
Ground Voltage
Connector Terminal
E71 4 Ground Approx. 5 V
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair open circuit or short to ground or shot to power in harness or connectors.
2.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-I
Check the voltage between APP sensor harness connector and ground.
APP sensor
Ground Voltage
Connector Terminal
E71 5 Ground Approx. 5 V
Is the inspection result normal?
1. Check the continuity between APP sensor harness connector and ECM harness connector as follows.
M
APP sensor ECM
Continuity
Connector Terminal Connector Terminal
3 110 N
E71 E5 Existed
6 103
2. Also check harness for short to ground and short to power.
O
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair open circuit or short to ground or shot to power in harness or connectors.
P
7.CHECK APP SENSOR
Check APP sensor. Refer to EC-400, "Component Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace accelerator pedal assembly. Refer to ACC-3, "Exploded View".
ECM
+ − Condition Voltage
Connector
Terminal Terminal
With CONSULT
1. Turn ignition switch ON.
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT. C
3. Touch “LOW” and “HI” on the CONSULT screen.
4. Check that cooling fan operates.
NOTE: D
The cooling fan operates at high speeds even when “LOW” is selected in CONSULT “ACTIVE TEST”.
Without CONSULT
1. Perform IPDM E/R auto active test and check cooling fan motor operation. Refer to PCS-12, "Diagnosis E
Description".
2. Check that cooling fan operates.
Is the inspection result normal?
F
YES >> INSPECTION END
NO >> Refer to EC-401, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000007701907 G
The electrical load signal (Headlamp switch signal, rear window defogger switch signal, etc.) is transferred to EC
ECM through the CAN communication line.
Component Function Check INFOID:0000000007701911
C
1.CHECK REAR WINDOW DEFOGGER SWITCH FUNCTION
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT. D
3. Select “LOAD SIGNAL” and check indication under the following conditions.
1.INSPECTION START O
Confirm the malfunctioning circuit (rear window defogger, headlamp or heater fan). Refer to EC-403, "Compo-
nent Function Check".
Which circuit is related to the incident? P
Rear window defogger>>GO TO 2
Headlamp>>GO TO 3.
Heater fan>>GO TO 4.
2.CHECK REAR WINDOW DEFOGGER SYSTEM
Check rear window defogger system. Refer to DEF-15, "Work Flow".
Without CONSULT
1. Start the engine. E
2. Check the voltage between ECM harness connectors under following conditions.
ECM
F
Voltage
+ − Monitor item
Connector (Approx.)
Terminal
[Engine is running] G
F5 57 54 NOTE: 0 - 4.8 V
Output voltage varies with oil temperature.
Is the inspection result normal? H
YES >> INSPECTION END
NO >> Refer to EC-405, "Diagnosis Procedure".
I
Diagnosis Procedure INFOID:0000000008717356
+
Voltage L
Engine oil temperature sensor −
(Approx.)
Connector Terminal
F55 1 Ground 5V M
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2. N
2.CHECK BRAKE PRESSURE SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. O
2. Disconnect ECM harness connector.
3. Check the continuity between engine oil temperature sensor harness connector and ECM harness con-
nector.
P
+ −
Engine oil temperature sen-
ECM Continuity
sor
Connector Terminal Connector Terminal
F55 1 F5 57 Existed
+ −
Engine oil temperature sen-
ECM Continuity
sor
Connector Terminal Connector Terminal
F55 2 F5 54 Existed
4. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK ENGINE OIL TEMPERATURE SENSOR
Check engine oil temperature sensor. Refer to EC-406, "Component Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace engine oil temperature sensor. Refer to EM-37, "Exploded View".
Component Inspection INFOID:0000000008717357
1.INSPECTION START EC
Turn ignition switch to START.
Is any cylinder ignited?
C
YES >> GO TO 2.
NO >> Proceed to EC-407, "Diagnosis Procedure".
2.CHECK FUEL INJECTOR FUNCTION D
With CONSULT
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT. E
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT
1. Let engine idle.
2. Listen to each fuel injector operating sound. F
I
PBIB3332E
J
1.CHECK FUEL INJECTOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect fuel injector harness connector. K
3. Turn ignition switch ON.
4. Check the voltage between fuel injector harness connector and ground.
L
Fuel injector
Ground Voltage
Cylinder Connector Terminal
1 F13 1 M
2 F19 1 Ground Battery voltage
3 F16 1
N
Is the inspection result normal?
YES >> GO TO 2.
NO >> Perform the trouble diagnosis for power supply circuit. O
2.CHECK FUEL INJECTOR OUTPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. P
3. Check the continuity between fuel injector harness connector and ECM harness connector.
Terminals Resistance
1 and 2 11.1 - 14.5 Ω [at 10 - 60°C (50 - 140°F)]
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace malfunctioning fuel injector. Refer to EM-40, "Exploded View".
JSBIA0377ZZ
F
Diagnosis Procedure INFOID:0000000007701917
I
Fuel level sensor unit and fuel pump
(fuel pump) Ground Voltage
Connector Terminal
J
B1 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 8. K
NO-1 >> Without Stop / Start System: GO TO 2.
NO-2 >> With Stop / Start System: GO TO 5.
2.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-II L
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and fuel level sensor unit and fuel pump (fuel M
pump) harness connector.
Terminals Resistance
1 and 3 0.2 - 5.0 Ω [at 25°C (77°F)] I
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace fuel level sensor unit, fuel filter and fuel pump assembly. Refer to FL-6, "Exploded View". J
K
1.FUEL PUMP RELAY
1. Turn ignition switch OFF.
2. Remove fuel pump relay. L
3. Check continuity between fuel pump relay terminals under the
following conditions.
M
Fuel pump relay
Conditions Continuity
Terminal
12 V direct current supply N
Existed
3 5 between terminals 1 and 2
No current supply Not existed
Is the inspection result normal? O
JSBIA0671ZZ
YES >> INSPECTION END
NO >> Replace fuel pump relay.
P
Without CONSULT
1. Turn ignition switch ON.
2. Check the voltage between hood switch harness connector and ground as per the following conditions.
+
Voltage
Hood switch – Condition
(Approx.)
Connector Terminal
+
Hood switch − Voltage
Connector Terminal
E64 1 Ground Battery voltage
Refer to SEC-43, "Wiring Diagram".
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK HOOD SWITCH SIGNAL CIRCUIT
1. Disconnect IPDM E/R harness connector.
2. Check the continuity between hood switch harness connector and IPDM E/R harness connector.
+ −
Hood switch IPDM E/R Continuity
Connector Terminal Connector Terminal
E64 1 E34 14 Existed
+
D
Hood switch − Continuity
Connector Terminal
E64 2 Ground Existed E
Refer to SEC-43, "Wiring Diagram".
Is the inspection result normal?
F
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK HOOD SWITCH G
Check the hood switch. Refer to EC-413, "Component Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident". H
NO >> Replace hood lock. Refer to DLK-170, "HOOD LOCK : Removal and Installation".
Component Inspection INFOID:0000000007701923
I
1.CHECK HOOD SWITCH
1. Turn ignition switch OFF. J
2. Disconnect hood switch harness connector.
3. Check the continuity between hood switch terminals as per the following conditions.
K
Hood switch
+ – Condition Continuity
Terminal L
Open Existed
1 2 Engine hood
Close Not existed
M
Refer to SEC-43, "Wiring Diagram".
Is the inspection result normal?
YES >> INSPECTION END N
NO >> Replace hood lock. Refer to DLK-170, "HOOD LOCK : Removal and Installation".
1.INSPECTION START
Turn ignition switch OFF, and restart engine.
Does the engine start?
YES-1 >> With CONSULT: GO TO 2.
YES-2 >> Without CONSULT: GO TO 3.
NO >> Proceed to EC-414, "Diagnosis Procedure".
2.IGNITION SIGNAL FUNCTION
With CONSULT
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT.
2. Make sure that each circuit produces a momentary engine speed drop.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EC-414, "Diagnosis Procedure".
3.IGNITION SIGNAL FUNCTION
Without CONSULT
1. Let engine idle.
2. Check the voltage signal between ECM harness connector and ground with an oscilloscope.
ECM
+ − Voltage signal
Connector Terminal Connector Terminal
17
18
F8 E5 107
22
JMBIA0219GB
NOTE:
The pulse cycle changes depending on rpm at idle.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EC-414, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000007701925
ECM
+ − Voltage
Connector
Terminal Terminal
E5 105 107 Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO >> Refer to EC-185, "ECM : Diagnosis Procedure".
Condenser
Ground Voltage C
Connector Terminal
F34 1 Ground Battery voltage
Is the inspection result normal? D
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III E
Condenser K
Ground Continuity
Connector Terminal
F34 2 Ground Existed
L
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 5. M
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK CONDENSER
Check condenser. Refer to EC-417, "Component Inspection (Condenser)" N
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace condenser. O
6.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-V
1. Reconnect all harness connectors disconnected. P
2. Disconnect ignition coil harness connector.
3. Turn ignition switch ON.
4. Check the voltage between ignition coil harness connector and ground.
Ignition coil
Ground Voltage
Cylinder Connector Terminal
1 F25 3
2 F31 3 Ground Battery voltage
3 F28 3
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK IGNITION COIL GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check the continuity between ignition coil harness connector and ground.
Ignition coil
Ground Continuity
Cylinder Connector Terminal
1 F25 2
2 F31 2 Ground Existed
3 F28 2
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair open circuit or short to power in harness or connectors.
8.CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector.
2. Check the continuity between ECM harness connector and ignition coil harness connector.
Terminals Resistance A
1 and 2 Except 0 or ∞ Ω [at 25°C (77°F)]
1 and 3
Except 0 Ω [at 25°C (77°F)] EC
2 and 3
Is the inspection result normal?
YES >> GO TO 2. C
NO >> Replace malfunctioning ignition coil with power transistor. Refer to EM-45, "Exploded View".
2.CHECK IGNITION COIL WITH POWER TRANSISTOR-II
D
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected. E
3. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT to release fuel pressure, or fuel pressure applies again during the following proce- F
dure.
4. Start engine.
5. After engine stalls, crank it two or three times to release all fuel pressure.
6. Turn ignition switch OFF. G
7. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
8. Remove ignition coil and spark plug of the cylinder to be checked.
9. Crank engine for 5 seconds or more to remove combustion gas in the cylinder. H
10. Connect spark plug and harness connector to ignition coil.
11. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 -
0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure. I
12. Crank engine for about three seconds, and check whether spark
is generated between the spark plug and the grounded metal
portion. J
1.CHECK DTC E
Check that DTC U1001 is not displayed.
Is DTC detected?
YES >> Perform trouble diagnosis for DTC U1001. Refer to EC-202, "Diagnosis Procedure". F
NO >> GO TO 2.
2.CHECK COMBINATION METER
G
Check combination meter. Refer to MWI-24, "CONSULT Function" (TYPE A) or MWI-86, "CONSULT Func-
tion" (TYPE B).
Is DTC detected?
H
YES >> Perform troubleshooting relevant to DTC indicated.
NO >> GO TO 3.
3.CHECK INTERMITTENT INCIDENT I
Check intermittent incident. Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-63, "Removal and Installation" (TYPE A) or MWI-124, J
"Removal and Installation" (TYPE B).
NO >> Repair or replace harness or connectors.
K
ECM
+ − Voltage
Connector
Terminal Terminal
85
E5 98 1.0 - 4.0V
(Refrigerant pressure sensor signal)
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EC-420, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000007701935
ECM supplies a voltage of 5 V to some of the sensors systematically divided into 2 groups, respectively.
Accordingly, when a short circuit develops in a sensor power source, a malfunction may occur simultaneously
in the sensors belonging to the same group as the short-circuited sensor.
Sensor power supply 1
• Accelerator pedal position (APP) sensor 1
• Brake booster pressure sensor
• Brake fluid pressure sensor
• Camshaft position (CMP) sensor (PHASE)
• Electric throttle control actuator
NOTE:
If sensor power supply 1 circuit is malfunctioning, DTC P0643 is displayed.
Sensor power supply 2
• Accelerator pedal position (APP) sensor 2
• Atmospheric pressure sensor
• Battery current sensor
• Crankshaft position (CKP) sensor (POS)
• Refrigerant pressure sensor
Diagnosis Procedure INFOID:0000000007793954
+
Voltage
ECM −
(Approx.)
Connector Terminal
101
E5
102
Ground 5V
71
F5
75
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> GO TO 2.
2.CHECK SENSOR POWER SUPPLY 2 CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect following sensors harness connector.
3. Check harness for short to power and short to ground, between the following terminals.
ECM Sensor
Connector Terminal Name Connector Terminal
101 Refrigerant pressure sensor E44 3
E5
102 APP sensor 2 E71 5
AT STOP ON ON Illuminate
Stop/start OFF switch E
START SW OFF OFF Not illuminate
Without CONSULT
1. Turn ignition switch ON.
F
2. Check stop/start OFF switch lamp status as per the following condition.
+
Voltage
L
Stop/start OFF switch −
(Approx.)
Connector Terminal
M78 7 Ground Battery voltage M
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 3. N
− P
Stop/start OFF switch − Continuity
Connector Terminal
M78 6 Ground Existed
3. Also check harness for short to ground and to power.
Is the inspection result normal?
+ −
ECM Stop/start OFF switch Continuity
Connector Terminal Connector Terminal
E5 89 M78 7 Existed
3. Also check harness for short to ground and to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK STOP/START OFF SWITCH
Check the stop/start OFF switch. Refer to EC-426, "Component Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace stop/start OFF switch. Refer to EC-442, "Removal and Installation".
Component Inspection INFOID:0000000007794784
SYMPTOM DIAGNOSIS A
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom Table INFOID:0000000007701941
EC
SPARK KNOCK/DETONATION
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
F
IDLING VIBRATION
ENGINE STALL
H
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2 EC-409
Fuel pressure regulator system 3 3 4 4 4 4 4 4 4 4 EC-170 I
Fuel injector circuit 1 1 2 3 2 2 2 2 EC-407
Evaporative emission system 3 3 4 4 4 4 4 4 4 4 EC-68
J
Air Positive crankcase ventilation sys-
4 4 4 4 4 4 4 4 1 EC-49
tem 3 3
Incorrect idle speed adjustment 1 1 1 1 1 EC-436
K
EC-384
Electric throttle control actuator 1 1 2 3 3 2 2 2 2 2 2 EC-387
EC-389
Ignition Incorrect ignition timing adjustment 3 3 1 1 1 1 1 1 EC-437
L
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
Warranty symptom code AA ENGINE STALL
AB AC AD AE AF AG AH AJ AK AL AM HA
Mass air flow sensor circuit 2 EC-222
1
Engine coolant temperature sensor circuit 3 3 EC-231
EC-235
3 EC-239
Air fuel ratio (A/F) sensor 1 circuit
EC-241
1 2 2 2 2 2 EC-243
EC-233
EC-278
Throttle position sensor circuit EC-339
EC-340
2 2 EC-396
EC-391
Accelerator pedal position sensor circuit 3 2 1 EC-393
EC-398
EC-247
Heated oxygen sensor 2 circuit 6 6 6 6 5 EC-254
EC-262
Knock sensor circuit 2 3 EC-286
Engine oil temperature sensor circuit 4 2 3 EC-276
Crankshaft position sensor (POS) circuit 2 2 EC-288
Camshaft position sensor (PHASE) circuit 3 2 EC-291
Vehicle speed signal circuit 2 3 3 3 EC-311
EC-321
ECM 2 2 3 3 3 3 3 3 3 3 3 EC-323
EC-324
Intake valve timing control solenoid valve cir-
3 2 1 3 2 2 3 3 EC-208
cuit
PNP signal circuit 3 3 3 3 3 EC-327
Refrigerant pressure sensor circuit 2 3 3 4 EC-420
Cooling fan circuit 5 5 5 5 5 5 5 5 4 5 EC-401
EC-345
EC-348
Battery current sensor circuit 4 5 5 3
EC-351
EC-354
Starter relay circuit 3 EC-368
Starter control relay circuit 3 EC-371
Electrical load signal circuit 3 EC-403
Fuel tank
Valve deposit
5
5
AA
1 - 6: The numbers refer to the order of inspection.
HARD/NO START/RESTART (EXCP. HA)
2
AA
ENGINE STALL
5
AB
ENGINE STALL
2
AB
HESITATION/SURGING/FLAT SPOT
5
5
AC
HESITATION/SURGING/FLAT SPOT
4
3
AC
5
5
AD
SPARK KNOCK/DETONATION
3
AD
5
5
AE
EC-429
LACK OF POWER/POOR ACCELERATION
3
AE
AF
HIGH IDLE/LOW IDLE
3
AF
ROUGH IDLE/HUNTING
5
5
AG
ROUGH IDLE/HUNTING
3
AG
SYMPTOM
IDLING VIBRATION
5
5
AH
SYMPTOM
IDLING VIBRATION
3
AH
AJ
SLOW/NO RETURN TO IDLE
3
AJ
AK
ENGINE CONTROL SYSTEM SYMPTOMS
5
5
AL
EXCESSIVE FUEL CONSUMPTION
3
AL
AM
EXCESSIVE OIL CONSUMPTION
AM
HA
BATTERY DEAD (UNDER CHARGE)
2
HA
—
—
—
FL-5
page
FL-13
page
Reference
BRC-43
HAC-42
HAC-120
Reference
[HR12DE]
N17
I
L
F
P
K
E
A
N
H
D
C
O
G
M
EC
ENGINE CONTROL SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [HR12DE]
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
ENGINE STALL
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Air Air duct EM-30
Air cleaner EM-30
Air leakage from air duct
(Mass air flow sensor — elec- EM-29
5 5 5 5 5 5
tric throttle control actuator)
5 5 5 5
Electric throttle control actuator EM-33
Air leakage from intake mani-
EM-33
fold/Collector/Gasket
Cranking PG-131 or
Battery
1 1 1 1 1 1 1 PG-136
Generator circuit CHG-15
STR-17
Starter circuit 3 (CVT)
1
STR-15 (M/T)
Signal plate 6 EM-110
TM-455
PNP signal circuit 4 (CVT)
TM-23 (M/T)
Engine Cylinder head
5 5 5 5 5 5 5 5 EM-82
Cylinder head gasket 4 3
Cylinder block
Piston 4
Piston ring
6 6 6 6 6 6 6 6 EM-110
Connecting rod
Bearing
Crankshaft
Valve Timing chain EM-56
mecha-
Camshaft EM-69
nism
Intake valve timing control 5 5 5 5 5 5 5 5 EC-210
Intake valve
3 EM-82
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket EM-36
5 5 5 5 5 5 5 5
EX-4
Three way catalyst
HESITATION/SURGING/FLAT SPOT
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
D
ENGINE STALL
E
NOTE: EC
Check the stop/start system operation condition. Refer to EC-72, "STOP/START SYSTEM : System Descrip-
tion (For Thailand)".
1.PERFORM THE SELF-DIAGNOSIS C
With CONSULT
1. Perform “All DTC Reading” with CONSULT.
2. Check DTC. D
Is any DTC detected?
YES >> Perform trouble diagnosis of detected DTC.
NO >> GO TO 2. E
2.PERFORM ACTIVE TEST
With CONSULT F
1. Start the engine and warm it up to normal operating temperature.
2. Select “AUTO STOP START” in “ACTIVE TEST” mode of “ENGINE” with CONSULT.
3. Touch “START” and operate stop/start system. (engine stop.)
4. Touch “CANCEL” and restart the engine. G
Is stop/ start system activated normal?
YES >> GO TO 7.
NO >> GO TO 3. H
3.CHECK BATTERY
Check whether use battery designed for the stop/start system. Refer to PG-5, "Battery". I
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace battery. Refer to PG-149, "FOR MAINTENANCE REQUIRED BATTERY MODELS : J
Removal and Installation".
4.CHECK CUMULATIVE BATTERY DISCHARGE CURRENT
K
WITH CONSULT
1. Select “DATA MONITOR” mode of “ENGINE” with CONSULT.
2. Check that the “CML B/DCHG CRNT” indication.
L
Monitor item Indication
CML B/DCHG CRNT 50400 or less
M
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace battery. Refer to PG-149, "FOR MAINTENANCE REQUIRED BATTERY MODELS : N
Removal and Installation".
5.CHARGE BATTERY
Charge battery. Refer to PG-146, "Standard Charge". O
>> GO TO 6.
P
6.CHECK BATTERY STATUS
WITH CONSULT
1. Start the engine and warm up the engine coolant temperature to 45°C (113°F) or more.
2. Check the temperature of battery fluid is 5°C (41°F) or more.
3. Select “BATTERY STST” in “DATA MONITOR” mode of “ENGINE” with CONSULT.
4. Check the “BATTERY STST” indication.
Is “OK” displayed?
STOP/START SYSTEM
NOTE:
E
Refer to EC-72, "STOP/START SYSTEM : System Description (For Thailand)" for the stop/start system func-
tion.
• Under any of the following conditions, the stop/start system is not activated or it takes time to be activated,
depending on situation. F
- The battery is deteriorated. (High discharge rate.)
- A battery other than the stop/start system-specific battery is used.
- Ambient temperature is extremely low.
G
PERIODIC MAINTENANCE
IDLE SPEED
Inspection INFOID:0000000007701951
: Vehicle front C
E
JSBIA0378ZZ
1 : Timing indicator
G
MBIB1331E
I
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,
chafing and deterioration.
2. Check EVAP canister as follows:
a. Block port (A). Orally blow air through port (B).
Check that air flows freely through port (C).
b. Block port (B). Orally blow air through port (A).
Check that air flows freely through port (C).
JSBIA0335ZZ
3. Inspect fuel tank filler cap vacuum relief valve for clogging, stick-
ing, etc.
a. Wipe clean valve housing.
SEF989X
SEF943S
E
PBIB1589E
JPBIA4276ZZ
REMOVAL
1. Remove battery. Refer to PG-149, "FOR MAINTENANCE REQUIRED BATTERY MODELS : Exploded
View".
2. Remove IPDM E/R. Refer to PCS-39, "Exploded View" (WITH I-KEY) or PCS-73, "Exploded View"
(WITHOUT I-KEY).
3. Remove IPDM E/R cover (1).
A : mounting nut
B : mounting bolts
JSBIA0473ZZ
EC
JPBIA4262ZZ
JPBIA4606ZZ
O
INSTALLATION
Install in the reverse order of removal. P
REMOVAL
1. Remove switch panel. Refer to IP-12, "Exploded View".
2. Widen the pawl (A). Remove stop/start OFF switch.
JPBIA4278ZZ
INSTALLATION
Install in the reverse order of removal.
Condition Specification
C
No load* (in Neutral position) 750 ± 50 rpm
*: Under the following conditions
• A/C switch: OFF D
• Electric load: OFF (Lights, heater fan & rear window defogger)
• Steering wheel: Kept in straight-ahead position
Check the vehicle type (Refer to GI-32, "Model Variation") to confirm the service information in EC section.
Vehicle type
Service information
Destination Emission control
China With EURO 5 OBD HR15DE (TYPE 1)
Australia With EURO 4 OBD HR15DE (TYPE 2)
Except for China and Australia Without OBD HR15DE (TYPE 3)
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT EC
PRE-TENSIONER" INFOID:0000000007803083
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING: D
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by E
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
F
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors. G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING: H
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing I
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service. J
Precaution for Procedure without Cowl Top Cover INFOID:0000000007803092
When performing the procedure after removing cowl top cover, cover K
the lower end of windshield with urethane, etc to prevent damage to
windshield.
L
PIIB3706J N
On Board Diagnostic (OBD) System of Engine and CVT INFOID:0000000006940992
The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of O
a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch OFF and disconnect the negative battery cable before any repair P
or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will
cause the MI to light up.
• Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Certain systems and components, especially those related to OBD, may use a new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to PG-6, "Harness Connec-
tor".
PBIB2947E
PBIB0090E
E
• After performing each TROUBLE DIAGNOSIS, perform DTC
CONFIRMATION PROCEDURE or Component Function
Check. The DTC should not be displayed in the DTC CONFIRMA-
TION PROCEDURE if the repair is completed. The Component F
Function Check should be a good result if the repair is completed.
H
SAT652J
SEF348N
P
• Do not operate fuel pump when there is no fuel in lines.
• Tighten fuel hose clamps to the specified torque.
SEF709Y
PREPARATION A
PREPARATION
Special Service Tools INFOID:0000000006940994
EC
Tool number
Description C
Tool name
KV10118400 Measuring fuel pressure
Fuel tube adapter
D
E
PBIB3043E
KV10120000
Fuel tube adapter F
JSBIA0410ZZ
H
Commercial Service Tools INFOID:0000000006940995
I
Tool name Description
Oxygen sensor thread Reconditioning the exhaust system threads before
cleaner installing a new oxygen sensor. Use with anti- J
seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for Zirco-
nia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for Tita- K
nia Oxygen Sensor
AEM488
L
Anti-seize lubricant Lubricating oxygen sensor thread cleaning tool
i.e.: (PermatexTM when reconditioning exhaust system threads.
133AR or equivalent
meeting MIL specifica- M
tion MIL-A-907)
N
S-NT779
SYSTEM DESCRIPTION
COMPONENT PARTS
ENGINE CONTROL SYSTEM
ENGINE CONTROL SYSTEM : Component Parts Location INFOID:0000000006940996
JPBIA5330ZZ
1. Mass air flow sensor 2. Electric throttle control actuator 3. EVAP canister purge volume control
(with intake air temperature sensor) (with built in throttle position sensor solenoid valve
and throttle control motor)
4. Refrigerant pressure sensor 5. Cooling fan motor 6. Battery current sensor
Refer to HA-13, "Component Parts
Location".
7. ECM 8. IPDM E/R
Refer to PCS-6, "Component Parts
Location".
EC
I
JSBIA0592ZZ
JSBIA0565ZZ
EC
I
JPBIA5331ZZ
1. Fuel pump (with fuel level sensor unit 2. EVAP canister 3. Stop lamp switch
and fuel pressure regulator) J
Refer to FL-6, "Exploded View".
4. Accelerator pedal position sensor
A. Left side of engine room B. Periphery of pedals K
L
Component Reference
ECM EC-456, "ECM"
M
A/F sensor 1 EC-454, "Air Fuel Ratio Sensor 1"
A/F sensor 1 heater EC-455, "Air Fuel Ratio Sensor 1 Heater"
Accelerator pedal position sensor EC-454, "Accelerator Pedal Position Sensor" N
Battery current sensor EC-455, "Battery Current Sensor"
Cooling fan motor EC-456, "Cooling Fan"
O
Crankshaft position sensor EC-456, "Crankshaft Position Sensor"
Electric throttle control actuator EC-456, "Electric Throttle Control Actuator"
Engine coolant temperature sensor EC-457, "Engine Coolant Temperature Sensor" P
Engine oil pressure sensor EC-457, "Engine Oil Pressure Sensor"
Engine oil temperature sensor EC-457, "Engine Oil Temperature Sensor"
EVAP canister purge volume control solenoid valve EC-458, "EVAP Canister Purge Volume Control Solenoid Valve"
Exhaust camshaft position sensor EC-455, "Camshaft Position Sensor"
Exhaust valve timing control solenoid valve EC-458, "Exhaust Valve Timing Control Solenoid Valve"
The air fuel ratio (A/F) sensor 1 is a planar one-cell limit current sen-
sor. The sensor element of the A/F sensor 1 is composed an elec-
trode layer, which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range.
The exhaust gas components diffuse through the diffusion layer at
the sensor cell. An electrode layer is applied voltage, and this current
relative oxygen density in lean. Also this current relative hydrocar-
bon density in rich.
JMBIA0112GB
PBIB3354E
D
Air Fuel Ratio Sensor 1 Heater INFOID:0000000006941000
SYSTEM DESCRIPTION E
JPBIA4880GB
Cooling fan operates at low and high speed when the current flows in the cooling fan motor.
Refer to EC-474, "COOLING FAN CONTROL : System Description" for cooling fan operation.
Crankshaft Position Sensor INFOID:0000000006941006
JPBIA4880GB
ECM INFOID:0000000006941007
PBIA9222J
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
SEF594K
E
<Reference data>
F
Engine coolant temperature [°C (°F)] Voltage* (V) Resistance (kΩ)
–10 (14) 4.4 7.0 - 11.4
G
20 (68) 3.5 2.10 - 2.90
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260 H
*: These data are reference values and are measured between ECM terminals.
SEF012P
I
Engine Oil Pressure Sensor INFOID:0000000006941010
The engine oil pressure (EOP) sensor is detects engine oil pressure
J
and transmits a voltage signal to the ECM.
JSBIA0292ZZ
M
Engine Oil Temperature Sensor INFOID:0000000006941011
The engine oil temperature sensor is used to detect the engine oil N
temperature. The sensor modifies a voltage signal from the ECM.
The modified signal returns to the ECM as the engine oil tempera-
ture input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor O
decreases as temperature increases.
SEF594K
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
JSBIA0651ZZ
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector circuit, the coil in the fuel injec-
tor is energized. The energized coil pulls the ball valve back and
allows fuel to flow through the fuel injector into the intake manifold.
The amount of fuel injected depends upon the injection pulse dura-
tion. Pulse duration is the length of time the fuel injector remains
open. The ECM controls the injection pulse duration based on
engine fuel needs.
JSBIA0742ZZ
*: ECM determines the start signal status by the signals of engine speed and battery voltage. C
The ECM activates the fuel pump for a few seconds after the ignition switch is turned ON to improve engine
start ability. If the ECM receives a engine speed signal from the crankshaft position sensor (POS) and cam-
shaft position sensor (PHASE), it knows that the engine is rotating, and causes the pump to operate. If the D
engine speed signal is not received when the ignition switch is ON, the engine stalls. The ECM stops pump
operation and prevents battery discharging, thereby improving safety. The ECM does not directly drive the fuel
pump. It controls the ON/OFF fuel pump relay, which in turn controls the fuel pump.
E
Condition Fuel pump operation
Ignition switch is turned to ON. Operates for 1 second.
F
Engine running and cranking Operates.
When engine is stopped Stops in 1.5 seconds.
Except as shown above Stops. G
H
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas.
Even if switching characteristics of the air fuel ratio (A/F) sensor 1
are shifted, the air-fuel ratio is controlled to stoichiometric, by the sig- I
nal from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1 V in richer conditions to 0 V in leaner con- J
ditions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
K
SEF327R
L
SYSTEM DESCRIPTION
OPERATION
P
Engine speed Heated oxygen sensor 2 heater
Above 3,600 rpm OFF
Below 3,600 rpm after the following conditions are met.
• Engine: After warming up
ON
• Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute
under no load
The ignition signal from the ECM is sent to and amplified by the power transistor. The power transistor turns
ON and OFF the ignition coil primary circuit. This ON/OFF operation induces the proper high voltage in the coil
secondary circuit.
Intake Air Temperature Sensor INFOID:0000000006941020
The intake air temperature sensor is built-into mass air flow sensor
(1). The sensor detects intake air temperature and transmits a signal
to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.
PBIA9559J
<Reference data>
SEF012P
JSBIA0284ZZ
A
The MI is located on the combination meter.
The MI will illuminate when the ignition switch is turned ON without
the engine running. This is a bulb check. EC
When the engine is started, the MI should turn OFF. If MI remains
ON or continues blinking, the on board diagnostic system detects a
DTC(s) that affects exhaust gas.
For details, refer to EC-488, "DIAGNOSIS DESCRIPTION : Malfunc- C
tion Indicator (MI)".
D
SAT652J
PBIA8559J
The refrigerant pressure sensor is installed at the condenser of the air conditioner system. The sensor uses an
electrostatic volume pressure transducer to convert refrigerant pressure to voltage. The voltage signal is sent
to ECM, and ECM controls cooling fan system. N
PBIB2657E
Brake switch signal is applied to the ECM through the stop lamp
switch when the brake pedal is depressed. This signal is used
mainly to decrease the engine speed when the vehicle is being
driven.
JSBIA0308ZZ
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed-
back to the ECM to control the throttle valve in response to driving conditions via the throttle control motor.
Throttle Control Motor Relay INFOID:0000000006941029
Power supply for the throttle control motor is provided to the ECM via throttle control motor relay. The throttle
control motor relay is ON/OFF controlled by the ECM. When the ignition switch is turned ON, the ECM sends
an ON signal to throttle control motor relay and battery voltage is provided to the ECM. When the ignition
switch is turned OFF, the ECM sends an OFF signal to throttle control motor relay and battery voltage is not
provided to the ECM.
Throttle Position Sensor INFOID:0000000006941030
PBIB0145E
EC
G
PBIB2962E
M
PBIB1588E
JPBIA5332GB
A
ECM performs various controls such as fuel injection control and ignition timing control.
ENGINE CONTROL SYSTEM : Circuit Diagram INFOID:0000000008749172
EC
JSBIA2784GB
JSBIA2785GB
EC
JSBIA2786GB
JPBIA4882GB
A/C ON signal*5
BCM
Blower fan signal*5 H
*1: M/T models
*2: CVT models
*3: This sensor is not used to control the engine system under normal conditions. I
*4: ECM determines the start signal status by the signals of engine speed and battery voltage.
*5: This signal is sent to the ECM through CAN communication line.
SYSTEM DESCRIPTION J
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
K
by input signals (for engine speed and intake air) from the crankshaft position sensor, camshaft position sen-
sor and the mass air flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION L
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
<Fuel increase> M
• During warm-up
• When starting the engine
• During acceleration
N
• Hot-engine operation
• When selector lever position is changed from N to D (CVT models)
• High-load, high-speed operation
O
<Fuel decrease>
• During deceleration
• During high engine speed operation
P
PBIB2793E
The mixture ratio feedback system provides the best air-fuel mixture ratio for drivability and emission control.
The three way catalyst (manifold) can better reduce CO, HC and NOx emissions. This system uses A/F sen-
sor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The ECM adjusts the
injection pulse width according to the sensor voltage signal. For more information about A/F sensor 1, refer to
EC-454, "Air Fuel Ratio Sensor 1". This maintains the mixture ratio within the range of stoichiometric (ideal air-
fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of A/F sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal from heated
oxygen sensor 2.
• Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
- Deceleration and acceleration
- High-load, high-speed operation
- Malfunction of A/F sensor 1 or its circuit
- Insufficient activation of heated sensor 1 at low engine coolant temperature
- High engine coolant temperature
- During warm-up
- After shifting from N to D (CVT models)
- When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from A/F sensor 1.
This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to the theoret-
ical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as originally
designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic changes dur-
ing operation (i.e., fuel injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes “short-term fuel trim” and “long-term fuel trim”.
“Short-term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from A/F sensor 1 indicates whether the mixture ratio is RICH or LEAN compared to the the-
oretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and an increase in
fuel volume if it is lean.
“Long-term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the “short-term fuel trim” from the central value. Such deviation will occur due to individual engine differ-
ences, wear over time and changes in the usage environment.
EC
SEF337W
JPBIA4883GB
N
ELECTRIC IGNITION SYSTEM : System Description INFOID:0000000006941037
EC
H
JSBIA0320GB
A/C ON signal*2 N
BCM
Blower fan signal*2
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line. O
SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off. P
• When the accelerator pedal is fully depressed.
• When cranking the engine.
• At high engine speeds.
• When the engine coolant temperature becomes excessively high.
• When operating power steering during low engine speed or low vehicle speed.
• When engine speed is excessively low.
• When refrigerant pressure is excessively low or high.
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
Refer to LAN-32, "CAN COMMUNICATION SYSTEM : CAN Communication Signal Chart", about CAN com-
munication for detail.
COOLING FAN CONTROL
COOLING FAN CONTROL : System Diagram INFOID:0000000006941045
JSBIA0321GB
A/C ON signal*2
BCM
Blower fan signal*2
*1: The ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to ECM through CAN communication line.
SYSTEM DESCRIPTION
ECM controls cooling fan speed corresponding to vehicle speed, engine coolant temperature, refrigerant pres-
sure, air conditioner ON signal. Then control system has 3-step control [HIGH/LOW/OFF].
EC
PBIB2483E F
Cooling Fan Relay Operation
The ECM controls cooling fan relays through CAN communication line.
G
Cooling fan relay
Cooling fan speed
1 2 3
Stop (OFF) OFF OFF OFF
H
Low (LOW) ON OFF OFF
High (HI) ON ON ON
I
EVAPORATIVE EMISSION SYSTEM
EVAPORATIVE EMISSION SYSTEM : System Diagram INFOID:0000000006941047 J
O
JSBIA0114GB
PBIB3039E
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and
idling.
EVAPORATIVE EMISSION LINE DRAWING
EC
L
JPBIA5336ZZ
JPBIA4760GB
JPBIA4884GB
This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed, engine oil tempera-
ture and engine coolant temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve
timing (IVT) control solenoid valve depending on driving status. This makes it possible to control the shut/open
timing of the intake valve to increase engine torque in low/mid speed range and output in high-speed range.
EXHAUST VALVE TIMING CONTROL
EC
E
JPBIA4885GB
JPBIA4886GB
P
This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the exhaust
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed, engine oil tempera-
ture and engine coolant temperature. Then, the ECM sends ON/OFF pulse duty signals to the exhaust valve
timing (EVT) control solenoid valve depending on driving status. This makes it possible to control the shut/
open timing of the exhaust valve to increase engine torque and output in a range of high engine speed.
ENGINE PROTECTION CONTROL AT LOW ENGINE OIL PRESSURE
JSBIA0704GB
SYSTEM DESCRIPTION
• The engine protection control at low engine oil pressure warns the driver of a decrease in engine oil pres-
sure by the oil pressure warning lamp a before the engine becomes damaged.
• When detecting a decrease in engine oil pressure at an engine speed less than 1,000 rpm, ECM transmits
an oil pressure warning lamp signal to the combination meter. The combination meter turns ON the oil pres-
sure warning lamp, according to the signal.
This system is an on board diagnostic system that records exhaust emission-related diagnostic information EC
and detects a sensors/actuator-related malfunction. A malfunction is indicated by the malfunction indicator
lamp (MIL) and stored in ECU memory as a DTC. The diagnostic information can be obtained with the diag-
nostic tool (GST: Generic Scan Tool).
C
GST (Generic Scan Tool) INFOID:0000000006941064
When GST is connected with a data link connector equipped on the vehicle side, it will communicate with the
control unit equipped in the vehicle and then enable various kinds of diagnostic tests. Refer to EC-481, "Diag- D
nosis Description".
NOTE:
Service $0A is not applied for regions where it is not mandated. E
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MI will not illuminate at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MI illuminates. The MI illuminates at the same time when the DTC is stored. <2nd
trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation. Specific on board diagnostic items will cause the ECM to illuminate or blink the MI,
and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
×: Applicable —: Not applicable
Priority Items
C
Freeze frame data Misfire — DTC: P0300 – P0308
1
Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175
2 Except the above items
D
3 1st trip freeze frame data
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was saved in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated E
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze F
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem- G
ory is erased.
DIAGNOSIS DESCRIPTION : Counter System INFOID:0000000006941067
H
RELATIONSHIP BETWEEN MI, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
• When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory. I
• When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MI will come on.
• The MI will turn OFF after the vehicle is driven 3 times (driving pattern B) with no malfunction. The drive is
J
counted only when the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs
while counting, the counter will reset.
• The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A) with-
out the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel Injec- K
tion System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times (driving pattern
C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC RESULTS” mode of CON-
SULT will count the number of times the vehicle is driven. L
• The 1st trip DTC is not displayed when the self-diagnosis results in OK for the 2nd trip.
COUNTER SYSTEM CHART
M
Items Fuel Injection System Misfire Other
MI (turns OFF) 3 (pattern B) 3 (pattern B) 3 (pattern B)
DTC, Freeze Frame Data (no display) 80 (pattern C) 80 (pattern C) 40 (pattern A) N
1st Trip DTC (clear) 1 (pattern C), *1 1 (pattern C), *1 1 (pattern B)
1st Trip Freeze Frame Data (clear) *1, *2 *1, *2 1 (pattern B)
O
For details about patterns B and C under “Fuel Injection System” and “Misfire”, see “EXPLANATION FOR
DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYS-
TEM”.
For details about patterns A and B under Other, see “EXPLANATION FOR DRIVING PATTERNS FOR “MIS- P
FIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM”.
• *1: Clear timing is at the moment OK is detected.
• *2: Clear timing is when the same malfunction is detected in the 2nd trip.
Relationship Between MI, DTC, 1st Trip DTC and Driving Patterns for “Misfire <Exhaust Quality De-
terioration>”, “Fuel Injection System”
JMBIA1060GB
*1: When the same malfunction is de- *2: MI will turn OFF after vehicle is driven *3: When the same malfunction is de-
tected in two consecutive trips, MI will 3 times (pattern B) without any mal- tected in two consecutive trips, the
light up. functions. DTC and the freeze frame data will be
stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: The 1st trip DTC and the 1st trip
will not be displayed any longer after the first time, the 1st trip DTC and the freeze frame data will be cleared at
vehicle is driven 80 times (pattern C) 1st trip freeze frame data will be the moment OK is detected.
without the same malfunction. (The stored in ECM.
DTC and the freeze frame data still
remain in ECM.)
*7: When the same malfunction is de- *8: 1st trip DTC will be cleared when ve-
tected in the 2nd trip, the 1st trip hicle is driven once (pattern C) with-
freeze frame data will be cleared. out the same malfunction after DTC
is stored in ECM.
Explanation for Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”
Driving Pattern B
Refer to EC-486, "DIAGNOSIS DESCRIPTION : Driving Pattern".
Driving Pattern C
O
JMBIA1060GB
*1: When the same malfunction is de- *2: MI will turn OFF after vehicle is driven *3: When the same malfunction is de-
tected in two consecutive trips, MI will 3 times (pattern B) without any mal- tected in two consecutive trips, the
light up. functions. DTC and the freeze frame data will be
stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: 1st trip DTC will be cleared after vehi-
will not be displayed any longer after the first time, the 1st trip DTC and the cle is driven once (pattern B) without
vehicle is driven 40 times (pattern A) 1st trip freeze frame data will be the same malfunction.
without the same malfunction. stored in ECM.
(The DTC and the freeze frame data
still remain in ECM.)
*7: When the same malfunction is de-
tected in the 2nd trip, the 1st trip
freeze frame data will be cleared.
Explanation for Driving Patterns Except for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection
System”
Driving Pattern A
Refer to EC-486, "DIAGNOSIS DESCRIPTION : Driving Pattern".
Driving Pattern B
Refer to EC-486, "DIAGNOSIS DESCRIPTION : Driving Pattern".
DIAGNOSIS DESCRIPTION : Driving Pattern INFOID:0000000006941068
DRIVING PATTERN A
Driving pattern A means a trip satisfying the following conditions.
• Engine speed reaches 400 rpm or more.
• Engine coolant temperature rises by 20°C (36°F) or more after starting the engine.
• Engine coolant temperature reaches 70°C (158°F) or more.
• The ignition switch is turned from ON to OFF.
NOTE:
• When the same malfunction is detected regardless of driving conditions, reset the counter of driving pattern
A.
• When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving
pattern A.
DRIVING PATTERN B
Driving pattern B means a trip satisfying the following conditions.
• Engine speed reaches 400 rpm or more.
• Engine coolant temperature reaches 70°C (158°F) or more.
• Vehicle speed of 70 – 120 km/h (44 – 75 MPH) is maintained for 60 seconds or more under the control of
closed loop.
• Vehicle speed of 30 – 60 km/h (19 – 37 MPH) is maintained for 10 seconds or more under the control of
closed loop.
• Under the closed loop control condition, the following state reaches 12 seconds or more in total: Vehicle
speed of 4 km/h (2 MPH) or less with idling condition.
• The state of driving at 10 km/h (7 MPH) or more reaches 10 minutes or more in total.
• A lapse of 22 minutes or more after engine start.
NOTE:
• Drive the vehicle at a constant velocity.
• When the same malfunction is detected regardless of driving conditions, reset the counter of driving pattern
B.
• When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving
pattern B.
DRIVING PATTERN C
Driving pattern C means operating vehicle as per the following:
The following conditions should be satisfied at the same time:
Engine speed: (Engine speed in the freeze frame data) ±375 rpm
Calculated load value: (Calculated load value in the freeze frame data) x (1±0.1) [%]
Engine coolant temperature condition:
System Readiness Test (SRT) code is specified in Service $01 of SAE J1979/ISO 15031-5.
As part of an enhanced emissions test for Inspection & Maintenance (I/M), certain states require the status of E
SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and com-
ponents. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use
the information in this Service Manual to set the SRT to “CMPLT”. F
In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased. G
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern; the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM mem- H
ory power supply is interrupted for several hours.
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items the I
vehicle is returned to the customer untested.
NOTE:
If MI is ON during the state emissions inspection, the vehicle is also returned to the customer untested even
J
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and
DTC (No DTCs) before the inspection.
SRT SET TIMING K
SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is
done regardless of whether the result is OK or NG. The set timing is different between OK and NG results and
is shown in the table below.
L
Example
Self-diagnosis result Ignition cycle
Diagnosis M
← ON → OFF ← ON → OFF ← ON → OFF ← ON →
All OK Case 1 P0400 OK (1) — (1) OK (2) — (2)
P0402 OK (1) — (1) — (1) OK (2)
N
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT”
Case 2 P0400 OK (1) — (1) — (1) — (1) O
P0402 — (0) — (0) OK (1) — (1)
P1402 OK (1) OK (2) — (2) — (2)
P
SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT”
• When detecting a DTC that affects exhaust gas, the exhaust emis-
sion-related control module transmits a malfunction indicator signal
to ECM via CAN communication line.
ECM prioritizes (MI: ON/blink) the signal received from the exhaust
emission-related control module and the ECM-stored DTC that
affects exhaust gas and transmits a malfunction indicator lamp sig-
nal to the combination meter via CAN communication line.
The combination meter turns ON or blinks the MI, according to the
signal transmitted from ECM, and alerts the driver of malfunction
detection.
• Control modules that a DTC of MI ON/Blink is stored (Control mod-
SAT652J
ule varies among DTCs.):
- ECM
- TCM
1. The MI illuminates when ignition switch is turned ON (engine is not running).
NOTE:
Check the MI circuit if MI does not illuminate. Refer to EC-744, "Component Function Check".
2. When the engine is started, the MI should go off.
NOTE:
If MI remains ON or continues blinking, a DTC(s) that affects exhaust gas is detected. In this case, Selfdi-
agnosis is required for performing inspection and repair.
On Board Diagnosis Function INFOID:0000000006941071
Accelerator pedal released position learning ECM can learn the accelerator pedal released position. Refer to EC-531, "Description".
Throttle valve closed position learning ECM can learn the throttle valve closed position. Refer to EC-532, "Description". D
Idle air volume learning ECM can learn the idle air volume. Refer to EC-533, "Description".
Mixture ratio self-learning value clear Mixture ratio self-learning value can be erased. Refer to EC-535, "Description".
E
BULB CHECK MODE
Description
This function allows damage inspection in the MI bulb (blown, open circuit, etc.). F
Operation Procedure
1. Turn ignition switch ON.
2. The MI on the instrument panel should stay ON. G
If it remains OFF, check MI circuit. Refer to EC-744, "Component Function Check".
SRT STATUS MODE H
Description
This function allows to read if ECM has completed the self-diagnoses of major emission control systems and
components. For SRT, refer to EC-487, "DIAGNOSIS DESCRIPTION : System Readiness Test (SRT) Code". I
Operation Procedure
1. Turn ignition switch ON and wait 20 seconds.
J
2. SRT status is indicated as shown blow.
• ECM continues to illuminate MI if all SRT codes are set.
• ECM blinks MI for about 10 seconds if all SRT codes are not set.
K
JPBIA4887GB P
MALFUNCTION WARNING MODE
Description
In this function ECM turns on or blinks MI when it detects a malfunction in the emission control system compo-
nents and/or the powertrain control components (which affect vehicle emissions) to inform the driver that a
malfunction has been detected.
Operation Procedure
PBIB0092E
EC
PBIB3005E
A particular trouble code can be identified by the number of four-digit numeral flashes per the following.
J
Number 0 1 2 3 4 5 6 7 8 9 A B C D E F
Flashes 10 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16
K
The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-sec-
onds) - OFF (0.6-seconds) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-seconds ON and 0.3-seconds OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later L
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-seconds OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC 0000 refers to no mal- M
function. Refer to EC-510, "DTC Index".
How to Erase Self-diagnostic Results
By performing this procedure, ECM memory is erased and the following diagnostic information is erased as N
well.
• Diagnostic trouble codes
• 1st trip diagnostic trouble codes
O
• Freeze frame data
• 1st trip freeze frame data
• System readiness test (SRT) codes
• Test values P
NOTE:
Also, if a battery terminal is disconnected, ECM memory is erased and the diagnostic information as listed
above is erased. (The amount of time required for erasing may vary from a few seconds to several hours.)
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
FUNCTION
• Engine: After warming up, idle Steering wheel: Not being turned OFF
PW/ST SIGNAL
the engine Steering wheel: Being turned ON
F
PBIA9221J
PHYSICAL VALUES
G
NOTE:
• ECM is located in the engine room left side near battery.
• When disconnecting ECM harness connector (A), loosen (C) it with H
levers as far as they will go as shown in the figure.
- ECM (1)
- Fasten (B)
• Connect a break-out box and harness adapter between the ECM I
and ECM harness connector.
- Use extreme care not to touch 2 pins at one time.
- Data is for comparison and may not be exact. J
• Specification data are reference values and are measured
between each terminals.
• Pulse signal is measured by CONSULT.
JMBIA0029ZZ
K
2.6 V M
JMBIA0213GB O
2 108 Throttle control motor power BATTERY VOLTAGE
Input [Ignition switch: ON]
(L/W) (B) supply (11 - 14 V)
2.9 - 8.8 V P
[Engine is running]
• Warm-up condition
3 108
A/F sensor 1 heater Output • Idle speed
(G) (B)
(More than 140 seconds after start-
ing engine)
JSBIA0714GB
1.8 V
JMBIA0215GB
[Engine is running] 10 V
• Engine speed: Below 3,600 rpm af-
ter the following conditions are met
- Engine: after warming up
- Keeping the engine speed between
5 59 Heated oxygen sensor 2 3,500 and 4,000 rpm for 1 minute
Output and at idle for 1 minute under no
(BR) (R) heater
load
JMBIA0214GB
[Engine is running]
• Idle speed
[Engine is running]
• Engine speed: About 2,000 rpm
(More than 100 seconds after start-
ing engine.)
JMBIA0216GB
10
— ECM ground — — —
(B)
11
— ECM ground — — —
(B)
31
Fuel injector No. 1 (Front)
(L) JMBIA0222GB
G
BATTERY VOLTAGE
15 108 [Ignition switch: OFF]
Throttle control motor relay Output (11 - 14 V)
(G/W) (B)
[Ignition switch: ON] 0 - 1.0 V H
17 0 - 0.3 V
Ignition signal No. 1
(V)
[Engine is running]
• Warm-up condition I
• Idle speed
18 NOTE:
Ignition signal No. 2 The pulse cycle changes depending
(Y/B)
on rpm at idle J
108 JMBIA0219GB
Output
21 (B)
Ignition signal No. 4 0.2 - 0.5 V
(W) K
[Engine is running]
• Warm-up condition
22
Ignition signal No. 3 • Engine speed: 2,500 rpm L
(BR)
JMBIA0220GB
M
[Ignition switch: ON]
• For 1 second after turning ignition
0 - 1.0 V
switch ON
23 108 [Engine is running] N
Fuel pump relay Output
(GR) (B)
[Ignition switch: ON]
BATTERY VOLTAGE
• More than 1 second after turning ig-
(11 - 14 V)
nition switch ON O
[Engine is running]
[Ignition switch: OFF]
0 - 1.0 V
• A few seconds after turning ignition
32 108 ECM relay switch OFF P
Output
(P) (B) (Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
• More than a few seconds after turn-
(11 - 14 V)
ing ignition switch OFF
4.3 V
EC
[Engine is running]
• Warm-up condition
• Idle speed
NOTE: C
The pulse cycle changes depending
on rpm at idle
JSBIA0716GB
48 63 Exhaust camshaft position D
Input
(W/R) (GR) sensor
4.3 V
E
[Engine is running]
• Engine speed: 2,000 rpm
F
JSBIA0717GB
49 108
A/F sensor 1 Input [Ignition switch: ON] 2.2 V
(P) (B) G
[Engine is running]
• Revving engine from idle to 3,000
rpm quickly after the following condi- H
tions are met
50 59
Heated oxygen sensor 2 Input - Engine: after warming up 0 - 1.0 V
(L) (R)
- Keeping the engine speed between
3,500 and 4,000 rpm for 1 minute I
and at idle for 1 minute under no
load
Sensor ground
52 J
— (Mass air flow sensor/Intake — — —
(LG)
air temperature sensor)
[Engine is running] 1.8 V
53 108 K
A/F sensor 1 Input • Warm-up condition Output voltage varies with air fuel
(L) (B)
• Engine speed: 2,500 rpm ratio.
Sensor ground
54
(BR)
— (Engine oil temperature sen- — — — L
sor)
0 - 4.8 V
57 54 Engine oil temperature sen-
Input [Engine is running] Output voltage varies with engine
(P) (BR) sor M
oil temperature.
[Engine is running]
58 68
(O) (R)
Battery current sensor Input • Battery: Fully charged* 2.5 - 3.5 V
• Idle speed
N
59 Sensor ground
— — — —
(R) (Heated oxygen sensor 2)
O
60 Sensor ground
— — — —
(L) (Engine oil pressure sensor)
4.0 V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending
on rpm at idle
JMBIA2185GB
61 62
Crankshaft position sensor Input
(R) (G)
4.0 V
[Engine is running]
• Engine speed: 2,000 rpm
JMBIA2186GB
62 Sensor ground
— — — —
(G) (Crankshaft position sensor)
63 Sensor ground
— — — —
(GR) (Camshaft position sensor)
4.3 V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending
on rpm at idle
JSBIA0718GB
65 63 Intake camshaft position
Input
(W/R) (GR) sensor
4.3 V
[Engine is running]
• Engine speed is 2,000 rpm
JSBIA0719GB
68 Sensor ground
— — — —
(R) (Battery current sensor)
[Ignition switch: ON]
BATTERY VOLTAGE
• Shift lever: P or N (CVT), Neutral (M/
69 108 (11 - 14 V)
Park/Neutral position signal Input T)
(BR) (B)
[Ignition switch: ON]
0V
• Shift lever: Except above position
71 68 Sensor power supply
— [Ignition switch: ON] 5V
(Y) (R) (Battery current sensor)
72 36 Sensor power supply
— [Ignition switch: ON] 5V
(W) (R) (Throttle position sensor)
7 - 10 V
C
73 108 Intake valve timing control
Output [Engine is running]
(P) (B) solenoid valve
• Warm-up condition
• When revving engine up to
D
2,000rpm quickly
JSBIA0720GB
E
74 60 Sensor power supply
— [Ignition switch: ON] 5V
(O) (L) (Engine oil pressure sensor)
75 62 Sensor power supply
— [Ignition switch: ON] 5V F
(BR) (G) (Crankshaft position sensor)
[Engine is running]
BATTERY VOLTAGE
• Warm-up condition
(11 - 14 V)
• Idle speed G
7 - 10 V
77 108 Exhaust valve timing control
(P) (B) solenoid valve
Output [Engine is running] H
• Warm-up condition
• When revving engine up to
2,000rpm quickly
I
JSBIA0720GB
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
*: Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-130, "FOR
MAINTENANCE REQUIRED BATTERY MODELS : How to Handle Battery".
Fail Safe INFOID:0000000006941074
DTC No. Detected items Engine operating condition in fail safe mode
P0011 Intake valve timing control The signal is not energized to the intake valve timing control solenoid valve and the valve
control does not function.
P0014 Exhaust valve timing control The signal is not energized to the exhaust valve timing control solenoid valve and the valve
control does not function.
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
DTC*1
Items
CONSULT SRT code Trip MI Reference page
(CONSULT screen terms)
2 ECM*3
GST*
U0101 0101*4 LOST COMM (TCM) — 2 — EC-558
DTC*1
Items A
CONSULT SRT code Trip MI Reference page
(CONSULT screen terms)
ECM*3
GST*2
P0032 0032 A/F SEN1 HTR (B1) — 2 × EC-567 EC
P0037 0037 HO2S2 HTR (B1) — 2 × EC-570
P0038 0038 HO2S2 HTR (B1) — 2 × EC-570
P0075 0075 INT/V TIM V/CIR-B1 — 2 × EC-573 C
P0078 0078 EX V/T ACT/CIRC-B1 — 2 × EC-575
P0102 0102 MAF SEN/CIRCUIT-B1 — 1 × EC-578
D
P0103 0103 MAF SEN/CIRCUIT-B1 — 1 × EC-578
P0112 0112 IAT SEN/CIRCUIT-B1 — 2 × EC-583
P0113 0113 IAT SEN/CIRCUIT-B1 — 2 × EC-583 E
P0117 0117 ECT SEN/CIRC — 1 × EC-585
P0118 0118 ECT SEN/CIRC — 1 × EC-585
F
P0122 0122 TP SEN 2/CIRC-B1 — 1 × EC-587
P0123 0123 TP SEN 2/CIRC-B1 — 1 × EC-587
P0130 0130 A/F SENSOR1 (B1) × 2 × EC-590 G
P0131 0131 A/F SENSOR1 (B1) — 2 × EC-594
P0132 0132 A/F SENSOR1 (B1) — 2 × EC-597
H
P0133 0133 A/F SENSOR1 (B1) × 2 × EC-600
P0137 0137 HO2S2 (B1) × 2 × EC-605
P0138 0138 HO2S2 (B1) × 2 × EC-611 I
P0139 0139 HO2S2 (B1) × 2 × EC-619
P0171 0171 FUEL SYS-LEAN-B1 — 2 × EC-625
P0172 0172 FUEL SYS-RICH-B1 — 2 × EC-629 J
P0196 0196 EOT SENSOR — 2 — EC-633
P0197 0197 EOP SEN/CIRC — 2 × EC-635
K
P0198 0198 EOP SEN/CIRC — 2 × EC-635
P0222 0222 TP SEN 1/CIRC-B1 — 1 × EC-637
P0223 0223 TP SEN 1/CIRC-B1 — 1 × EC-637 L
P0300 0300 MULTI CYL MISFIRE — 1 or 2 × or — EC-640
P0301 0301 CYL 1 MISFIRE — 1 or 2 × or — EC-640
M
P0302 0302 CYL 2 MISFIRE — 1 or 2 × or — EC-640
P0303 0303 CYL 3 MISFIRE — 1 or 2 × or — EC-640
P0304 0304 CYL 4 MISFIRE — 1 or 2 × or — EC-640 N
P0327 0327 KNOCK SEN/CIRC-B1 — 2 — EC-646
P0328 0328 KNOCK SEN/CIRC-B1 — 2 — EC-646
O
P0335 0335 CKP SEN/CIRCUIT — 2 × EC-648
P0340 0340 CMP SEN/CIRC-B1 — 2 × EC-652
P0420 0420 TW CATALYST SYS-B1 × 2 × EC-656 P
P0444 0444 PURG VOLUME CONT/V — 2 × EC-661
P0500 0500 VEH SPEED SEN/CIRC*5 — 2 × EC-664
P0520 0520 EOP SENSOR/SWITCH — 2 — EC-666
P0524 0524 ENGINE OIL PRESSURE — 1 — EC-668
P0603 0603 ECM BACK UP/CIRCUIT*6 — 2 × EC-671
DTC*1
Items
CONSULT SRT code Trip MI Reference page
(CONSULT screen terms)
2 ECM*3
GST*
P0605 0605 ECM — 1 or 2 × or — EC-673
1*7 ×*7
P0607 0607 ECM — EC-675
2*8 —*8
P0643 0643 SENSOR POWER/CIRC — 1 × EC-676
P0850 0850 P-N POS SW/CIRCUIT — 2 × EC-678
P1078 1078 EXH TIM SEN/CIRC-B1 — 2 × EC-681
P1217 1217 ENG OVER TEMP — 1 × EC-684
P1225 1225 CTP LEARNING-B1 — 2 — EC-687
P1226 1226 CTP LEARNING-B1 — 2 — EC-688
P1550 1550 BAT CURRENT SENSOR — 2 — EC-689
P1551 1551 BAT CURRENT SENSOR — 2 — EC-692
P1552 1552 BAT CURRENT SENSOR — 2 — EC-692
P1553 1553 BAT CURRENT SENSOR — 2 — EC-695
P1554 1554 BAT CURRENT SENSOR — 2 — EC-698
P1610 1610 LOCK MODE — 2 — SEC-51
P1611 1611 ID DISCORD, IMMU-ECM — 2 — SEC-52
P1612 1612 CHAIN OF ECM-IMMU — 2 — SEC-53
P1715 1715 IN PULY SPEED — 2 — EC-701
P1720 1720 V/SP SEN (A/T OUT) — 2 — EC-702
P1805 1805 BRAKE SW/CIRCUIT — 2 — EC-704
P2100 2100 ETC MOT PWR-B1 — 1 × EC-706
P2101 2101 ETC FNCTN/CIRC-B1 — 1 × EC-709
P2103 2103 ETC MOT PWR — 1 × EC-706
P2118 2118 ETC MOT-B1 — 1 × EC-713
P2119 2119 ETC ACTR-B1 — 1 × EC-715
P2122 2122 APP SEN 1/CIRC — 1 × EC-717
P2123 2123 APP SEN 1/CIRC — 1 × EC-717
P2127 2127 APP SEN 2/CIRC — 1 × EC-720
P2128 2128 APP SEN 2/CIRC — 1 × EC-720
P2135 2135 TP SENSOR-B1 — 1 × EC-723
P2138 2138 APP SENSOR — 1 × EC-726
*1: 1st trip DTC No. is the same as DTC No.
*2: This number is prescribed by SAE J1979/ ISO 15031-5.
*3: In Diagnostic Test Mode II (Self-diagnostic results), this number is controlled by NISSAN.
*4: The troubleshooting for this DTC needs CONSULT.
*5: When the fail-safe operations for both self-diagnoses occur, the MI illuminates.
*6: This self-diagnosis is not for ECM power supply circuit, even though “ECM BACK UP/CIRCUIT” is displayed on CONSULT screen.
*7: CVT models.
*8: M/T models.
The following is the information specified in Service $06 of SAE J1979/ISO 15031-5.
The test value is a parameter used to determine whether a system/circuit diagnostic test is OK or NG while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
WIRING DIAGRAM
ENGINE CONTROL SYSTEM
Wiring Diagram INFOID:0000000006941078
For connector terminal arrangements, harness layouts, and alphabets in a (option abbreviation; if not
described in wiring diagram), refer to GI-12, "Connector Information".
JRBWC1226GB
EC
JRBWC1227GB
JRBWC1228GB
EC
JRBWC1229GB
JRBWC1230GB
BASIC INSPECTION A
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow INFOID:0000000006941079
EC
OVERALL SEQUENCE
C
JSBIA1228GB
DETAILED FLOW
>> GO TO 2.
2.CHECK DTC
1. Check DTC.
2. Perform the following procedure if DTC is displayed.
- Record DTC and freeze frame data. (Print them out with CONSULT or GST.)
- Erase DTC.
- Study the relationship between the cause detected by DTC and the symptom described by the customer.
(Symptom Table is useful. Refer to EC-747, "Symptom Table".)
3. Check related service bulletins for information.
Is any symptom described and is any DTC detected?
Symptom is described, DTC is detected>>GO TO 3.
Symptom is described, DTC is not detected>>GO TO 4.
Symptom is not described, DTC is detected>>GO TO 5.
3.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer (except MI ON).
Also study the normal operation and fail safe related to the symptom. Refer to EC-753, "Description" and EC-
508, "Fail Safe".
Diagnostic Work Sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 5.
4.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
Also study the normal operation and fail safe related to the symptom. Refer to EC-753, "Description" and EC-
508, "Fail Safe".
Diagnostic Work Sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC CONFIRMATION PROCEDURE for the displayed DTC, and then make sure that DTC is
detected again.
If two or more DTCs are detected, refer to EC-510, "DTC Inspection Priority Chart" and determine trouble
diagnosis order.
NOTE:
• Freeze frame data is useful if the DTC is not detected.
• Perform Component Function Check if DTC CONFIRMATION PROCEDURE is not included on Service
Manual. This simplified check procedure is an effective alternative though DTC cannot be detected during
this check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIR-
MATION PROCEDURE.
Is DTC detected?
YES >> GO TO 10.
NO >> Check according to GI-42, "Intermittent Incident".
6.PERFORM BASIC INSPECTION
Perform EC-536, "Work Procedure".
Do you have CONSULT?
>> GO TO 12. M
12.FINAL CHECK
When DTC was detected in step 2, perform DTC CONFIRMATION PROCEDURE or Component Function N
Check again, and then make sure that the malfunction have been repaired securely.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure
that the symptom is not detected.
O
Is DTC detected and does symptom remain?
YES-1 >> DTC is detected: GO TO 10.
YES-2 >> Symptom remains: GO TO 6.
NO >> Before returning the vehicle to the customer, make sure to erase unnecessary DTC in ECM. If the P
completion of SRT is needed, drive vehicle under the specific “DRIVING PATTERN” in EC-543,
"SRT Set Driving Pattern".
Diagnostic Work Sheet INFOID:0000000006941080
DESCRIPTION
WORKSHEET SAMPLE
MTBL0017
1.CHECK ECM D
Use GLOBAL WEB-FAST to check ECM to see if it is a blank ECM.
Is the ECM a blank ECM?
YES >> GO TO 2. E
NO >> GO TO 5.
2.SAVE ECM PART NUMBER
F
Read out the part number from the old ECM and save the number, following the programming instructions.
Refer to “CONSULT Operation Manual”.
NOTE:
The ECM part number is saved in CONSULT. G
Is the ECM part number saved?
YES >> GO TO 3.
NO >> GO TO 4. H
>> GO TO 6. O
5.REPLACE ECM
Replace ECM. Refer to EC-758, "Removal and Installation". P
>> GO TO 6.
6.PERFORM INITIALIZATION OF NATS SYSTEM AND REGISTRATION OF ALL NATS IGNITION KEY IDS
Refer to SEC-49, "ECM : Work Procedure".
>> GO TO 7.
>> GO TO 8.
8.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Refer to EC-532, "Work Procedure".
>> GO TO 9.
9.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-533, "Work Procedure".
>> END
Accelerator Pedal Released Position Learning is a function of ECM to learn the fully released position of the EC
accelerator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each
time harness connector of accelerator pedal position sensor or ECM is disconnected.
Work Procedure INFOID:0000000006941084 C
1.START
1. Make sure that accelerator pedal is fully released. D
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds. E
5. Turn ignition switch OFF and wait at least 10 seconds.
>> END F
Throttle Valve Closed Position Learning is a function of ECM to learn the fully closed position of the throttle
valve by monitoring the throttle position sensor output signal. It must be performed each time harness connec-
tor of electric throttle control actuator or ECM is disconnected or electric throttle control actuator inside is
cleaned.
Work Procedure INFOID:0000000006941086
1.START
WITH CONSULT
1. Turn ignition switch ON.
2. Select “CLSD THL POS LEARN” in “WORK SUPPORT” mode.
3. Follow the instructions on the CONSULT display.
4. Turn ignition switch OFF and wait at least 10 seconds.
Check that throttle valve moves during the above 10 seconds by confirming the operating sound.
WITHOUT CONSULT
1. Start the engine.
NOTE:
Engine coolant temperature is 25°C (77°F) or less before engine starts.
2. Warm up the engine.
NOTE:
Raise engine coolant temperature until it reaches 65°C (149°F) or more.
3. Turn ignition switch OFF and wait at least 10 seconds.
Check that throttle valve moves during the above 10 seconds by confirming the operating sound.
>> END
Idle Air Volume Learning is a function of ECM to learn the idle air volume that keeps each engine idle speed EC
within the specific range. It must be performed under any of the following conditions:
• Each time electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of specification.
C
Work Procedure INFOID:0000000006941088
1.PRECONDITIONING D
Make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
• Battery voltage: More than 12.9 V (At idle) E
• Engine coolant temperature: 70 - 100°C (158 - 212°F)
• Selector lever: P or N (CVT), Neutral (M/T)
• Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger) F
- For vehicles equipped with daytime light systems, perform one of the following procedures before
starting engine not to illuminate headlamps.
• Apply parking brake G
• Set lighting switch to the 1st position
• Steering wheel: Neutral (Straight-ahead position) position
• Vehicle speed: Stopped
• Transmission: Warmed-up H
- CVT models
• With CONSULT: Drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “TRANSMISSION” sys-
tem indicates less than 0.9 V. I
• Without CONSULT: Drive vehicle for 10 minutes.
- M/T models
• Drive vehicle for 10 minutes.
J
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
K
2.IDLE AIR VOLUME LEARNING
With CONSULT
1. Perform ACCELERATOR PEDAL RELEASED POSITION LEARNING. Refer to EC-531, "Work Proce- L
dure".
2. Perform THROTTLE VALVE CLOSED POSITION LEARNING. Refer to EC-532, "Work Procedure".
3. Start engine and warm it up to normal operating temperature. M
4. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode with CONSULT.
5. Touch “START” and wait 20 seconds.
Is “CMPLT” displayed on CONSULT screen?
N
YES >> GO TO 4.
NO >> GO TO 5.
3.IDLE AIR VOLUME LEARNING O
Without CONSULT
NOTE:
• It is better to count the time accurately with a clock. P
• It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform ACCELERATOR PEDAL RELEASED POSITION LEARNING. Refer to EC-531, "Work Proce-
dure".
2. Perform THROTTLE VALVE CLOSED POSITION LEARNING. Refer to EC-532, "Work Procedure".
3. Start engine and warm it up to normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
PBIB0665E
>> GO TO 4.
4.CHECK IDLE SPEED AND IGNITION TIMING
Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifi-
cations.
For specification, refer to EC-759, "Idle Speed" and EC-759, "Ignition Timing".
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following
• Check that throttle valve is fully closed.
• Check PCV valve operation.
• Check that downstream of throttle valve is free from air leakage.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace malfunctioning part.
6.DETECT MALFUNCTIONING PART
Engine component parts and their installation condition are questionable. Check and eliminate the cause of
the incident.
It is useful to perform “TROUBLE DIAGNOSIS - SPECIFICATION VALUE”. Refer to EC-547, "Description".
If any of the following conditions occur after the engine has started, eliminate the cause of the incident and
perform Idle Air Volume Learning all over again:
• Engine stalls.
• Erroneous idle.
This describes how to erase the mixture ratio self-learning value. For the actual procedure, follow the instruc- EC
tions in “Diagnosis Procedure”.
Work Procedure INFOID:0000000006941090
C
1.START
With CONSULT
1. Start engine and warm it up to normal operating temperature. D
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT.
3. Clear mixture ratio self-learning value by touching “CLEAR”.
With GST E
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector.
F
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness connector.
6. Select Service $03 with GST. Make sure DTC P0102 is detected.
7. Select Service $04 with GST to erase the DTC P0102. G
>> END
H
1.INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
- Hoses and ducts for leaks
- Air cleaner clogging
- Gasket
3. Confirm that electrical or mechanical loads are not applied.
- Headlamp switch is OFF.
- Air conditioner switch is OFF.
- Rear window defogger switch is OFF.
SEF983U
- Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm.
SEF976U
SEF977U
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3
3.CHECK TARGET IDLE SPEED
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
PBIA8513J
1. Stop engine.
2. Perform EC-531, "Work Procedure".
E
>> GO TO 5.
5.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING F
Perform EC-532, "Work Procedure".
G
>> GO TO 6.
6.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-533, "Work Procedure". H
Is Idle Air Volume Learning carried out successfully?
YES >> GO TO 7.
NO >> Follow the instruction of IDLE AIR VOLUME LEARNING. Then GO TO 4. I
7.CHECK TARGET IDLE SPEED AGAIN
1. Start engine and warm it up to normal operating temperature. J
2. Check idle speed.
For procedure, refer to EC-754, "Inspection".
For specification, refer to EC-759, "Idle Speed".
K
Is the inspection result normal?
YES >> GO TO 10.
L
NO >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the Following. M
• Check camshaft position sensor (PHASE) and circuit. Refer to EC-652, "DTC Logic".
• Check crankshaft position sensor (POS) and circuit. Refer to EC-648, "DTC Logic".
Is the inspection result normal? N
YES >> GO TO 9.
NO >> Repair or replace. Then GO TO 4.
9.CHECK ECM FUNCTION O
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization and registration of all NATS ignition key IDs. Refer to SEC-49, "BCM : Work Proce- P
dure".
>> GO TO 4.
10.CHECK IGNITION TIMING
1. Run engine at idle.
MBIB1331E
>> GO TO 12.
12.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-532, "Work Procedure".
>> GO TO 13.
13.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-533, "Work Procedure".
Is idle air volume learning carried out successfully?
YES >> GO TO 14.
NO >> Follow the instruction of IDLE AIR VOLUME LEARNING. Then GO TO 4.
14.CHECK TARGET IDLE SPEED AGAIN
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
For procedure, refer to EC-754, "Inspection".
For specification, refer to EC-759, "Idle Speed".
Is the inspection result normal?
YES >> GO TO 15.
NO >> GO TO 17.
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light.
For procedure, refer to EC-755, "Inspection".
For specification, refer to EC-759, "Ignition Timing".
- Timing indicator (1)
MBIB1331E
To quick connector
To fuel tube (engine side)
C : Hose clamp
CAUTION:
• Use suitable fuel hose for fuel pressure check (genuine
NISSAN fuel hose without quick connector). PBIB2982E
5 : No.2 spool
CAUTION: EC
• Wipe off oil or dirt from hose insertion part using cloth
moistened with gasoline.
• Apply proper amount of gasoline between top of the fuel C
tube (3) and No.1 spool (4).
• Insert fuel hose for fuel pressure check until it touches
the No.1 spool on fuel tube. PBIB2983E
OUTLINE
In order to set all SRTs, the self-diagnoses as in the “SRT ITEM” table must have been performed at least
once. Each diagnosis may require actual driving for a long period of time under various conditions.
SRT ITEM
The table below shows required self-diagnostic items to set the SRT to “CMPLT”.
SRT item* Required self-diagnostic items to set the SRT to “CMPLT” Corresponding DTC No.
(CONSULT indication)
CATALYST Three way catalyst function P0420
HO2S Air fuel ratio (A/F) sensor 1 P0130, P0133
Heated oxygen sensor 2 P0137
Heated oxygen sensor 2 P0138
Heated oxygen sensor 2 P0139
*: Though displayed on the CONSULT screen, “HO2S HTR” is not SRT item.
SRT SERVICE PROCEDURE
If a vehicle has failed the state emissions inspection due to one or more SRT items indicating “INCMP”, review
the flowchart diagnostic sequence, referring to the following flowchart.
EC
JSBIA0399GB
K
L
CAUTION:
JSBIA1318GB
NOTE:
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again.
*2: Checking the vehicle speed with GST is advised.
• The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driving
habits, etc.
1.CHECK DTC
E
Check DTC.
Is any DTC detected?
YES >> Repair malfunction(s) and erase DTC. Refer to EC-510, "DTC Index".
F
NO >> GO TO 2.
2.CHECK SRT STATUS
WITH CONSULT G
Select “SRT STATUS” in “DTC & SRT CONFIRMATION” mode of “ENGINE” using CONSULT.
WITHOUT CONSULT
Perform “SRT status” mode with EC-488, "On Board Diagnosis Function". H
WITH GST
Select Service $01 with GST.
Is SRT code(s) set? I
YES >> END
NO-1 >> With CONSULT: GO TO 3.
NO-2 >> Without CONSULT: GO TO 4. J
3.DTC CONFIRMATION PROCEDURE
1. Select “SRT WORK SUPPORT” in “DTC & SRT CONFIRMATION” mode of “ENGINE” using CONSULT.
2. For SRT(s) that is not set, perform the corresponding “DTC CONFIRMATION PROCEDURE” according to K
the “Performance Priority” in the “SRT ITEM” table. Refer to EC-487, "DIAGNOSIS DESCRIPTION : Sys-
tem Readiness Test (SRT) Code".
3. Check DTC. L
Is any DTC detected?
YES >> Repair malfunction(s) and erase DTC. Refer to EC-510, "DTC Index".
NO >> GO TO 7. M
4.PERFORM ROAD TEST
• Check the “Performance Priority” in the “SRT ITEM” table. Refer to EC-487, "DIAGNOSIS DESCRIPTION :
System Readiness Test (SRT) Code". N
• Perform the most efficient SRT set driving pattern to set the SRT properly. Refer to EC-543, "SRT Set Driv-
ing Pattern".
In order to set all SRTs, the SRT set driving pattern must be performed at least once. O
>> GO TO 5.
5.PATTERN 1 P
>> GO TO 6.
6.PATTERN 2
1. Drive the vehicle. And depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then
release the accelerator pedal and keep it released for more than 10 seconds.
2. Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH) again
NOTE:
• Checking the vehicle speed with GST is advised.
• When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended.
>> GO TO 7.
7.CHECK SRT STATUS
WITH CONSULT
Select “SRT STATUS” in “DTC & SRT CONFIRMATION” mode of “ENGINE” using CONSULT.
WITHOUT CONSULT
Perform “SRT status” mode with EC-488, "On Board Diagnosis Function".
WITH GST
Select Service $01 with GST.
Is SRT(s) set?
YES >> END
NO >> Call TECH LINE or take appropriate action.
DTC/CIRCUIT DIAGNOSIS A
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Description INFOID:0000000006941096
EC
The specification (SP) value indicates the tolerance of the value that is displayed in “SPEC” of “DATA MONI-
TOR” mode of CONSULT during normal operation of the Engine Control System. When the value in “SPEC” of
“DATA MONITOR” mode is within the SP value, the Engine Control System is confirmed OK. When the value C
in “SPEC” of “DATA MONITOR” mode is NOT within the SP value, the Engine Control System may have one
or more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the D
MI.
The SP value will be displayed for the following three items:
• B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board correc-
tion) E
• A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
• MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
F
Component Function Check INFOID:0000000006941097
1.START
G
Make sure that all of the following conditions are satisfied.
• Vehicle driven distance: More than 5,000 km (3,107 miles)
• Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm2, 14.25 - 15.12 psi) H
• Atmospheric temperature: 20 - 30°C (68 - 86°F)
• Engine coolant temperature: 75 - 95°C (167 - 203°F)
• Transmission: Warmed-up
- CVT models: After the engine is warmed up to normal operating temperature, drive vehicle until “FLUID I
TEMP SE” (CVT fluid temperature sensor signal) indicates more than 60°C (140°F).
- M/T models: After the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
• Electrical load: Not applied J
- Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
• Engine speed: Idle
K
>> GO TO 2.
2.PERFORM “SPEC” OF “DATA MONITOR” MODE L
With CONSULT
NOTE:
Perform “SPEC” in “DATA MONITOR” mode in maximum scale display. M
1. Perform EC-536, "Work Procedure".
2. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode
with CONSULT.
N
3. Make sure that monitor items are within the SP value.
Is the inspection result normal?
YES >> END O
NO >> Go to EC-548, "Diagnosis Procedure".
OVERALL SEQUENCE
PBIB2318E
EC
PBIB3213E
DETAILED PROCEDURE P
1.CHECK “A/F ALPHA-B1”
With CONSULT
1. Start engine.
2. Confirm that the testing conditions are met. Refer to EC-547, "Component Function Check".
3. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
O
>> GO TO 14.
14.CHECK “A/F ALPHA-B1”
1. Start engine. P
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> GO TO 15.
15.DISCONNECT AND RECONNECT ECM HARNESS CONNECTOR
Revision: 2012 July EC-551 N17
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE (TYPE 1)]
1. Stop the engine.
2. Disconnect ECM harness connector.
3. Check pin terminal and connector for damage, and then reconnect it.
>> GO TO 16.
16.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Detect malfunctioning part according to EC-747, "Symptom Table".
17.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO-1 >> More than the SP value: GO TO 18.
NO-2 >> Less than the SP value: GO TO 25.
18.DETECT MALFUNCTIONING PART
1. Check for the cause of large engine friction. Refer to the following.
- Engine oil level is too high
- Engine oil viscosity
- Belt tension of power steering, alternator, A/C compressor, etc. is excessive
- Noise from engine
- Noise from transmission, etc.
2. Check for the cause of insufficient combustion. Refer to the following.
- Valve clearance malfunction
- Intake valve timing control function malfunction
- Camshaft sprocket installation malfunction, etc.
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
EC
the SP value.
Is the measurement value within the SP value?
YES >> Detect malfunctioning part of mass air flow sensor circuit and repair it. Refer to EC-578, "DTC
C
Logic". Then GO TO 29.
NO >> GO TO 23.
23.CHECK “MAS A/F SE-B1” D
Select “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value? E
YES >> GO TO 24.
NO >> More than the SP value: Replace mass air flow sensor (Refer to EM-157, "Removal and Installa-
tion"), and then GO TO 29. F
24.REPLACE ECM
1. Replace ECM. Refer to EC-758, "Removal and Installation".
2. Perform EC-529, "Work Procedure". G
>> GO TO 29.
H
25.CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
• Crushed air ducts I
• Malfunctioning seal of air cleaner element
• Uneven dirt of air cleaner element
• Improper specification of intake air system
J
Is the inspection result normal?
YES >> GO TO 27.
NO >> Repair or replace malfunctioning part, and then GO TO 26.
K
26.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value. L
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Less than the SP value: GO TO 27. M
27.CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the N
SP value.
Is the measurement value within the SP value?
YES >> GO TO 28. O
NO >> Less than the SP value: Replace mass air flow sensor (Refer to EM-157, "Removal and Installa-
tion"), and then GO TO 30.
28.CHECK INTAKE SYSTEM P
Check for the cause of air leak after the mass air flow sensor. Refer to the following.
• Disconnection, looseness, and cracks in air duct
• Looseness of oil filler cap
• Disconnection of oil level gauge
• Open stuck, breakage, hose disconnection, or cracks of PCV valve
• Disconnection or cracks of EVAP purge hose, open stuck of EVAP canister purge volume control solenoid
valve
>> GO TO 30.
29.CHECK “A/F ALPHA-B1” AND “B/FUEL SCHDL”
Select “A/F ALPHA-B1” and “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that
each indication is within the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Detect malfunctioning part according to EC-747, "Symptom Table".
30.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and then make sure that the indication is
within the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Detect malfunctioning part according to EC-747, "Symptom Table".
ECM
Ground Continuity
Connector Terminal F
10
F10
11 Ground Existed
G
E7 108
3. Also check harness for short to power.
Is the inspection result normal? H
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART I
Check the following.
• Harness connectors E12, F39
• Harness for open or short between ECM and ground J
ECM M
Ground Voltage
Connector Terminal
E7 93 Ground Battery voltage
Is the inspection result normal? N
YES >> GO TO 6.
NO >> GO TO 5.
O
5.DETECT MALFUNCTIONING PART
Check the following.
• 10 A fuse (No. 51) P
• Harness for open or short between ECM and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK ECM POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON and then OFF.
ECM
Ground Voltage
Connector Terminal
After turning ignition switch OFF, battery voltage will
E7 105 Ground
exist for a few seconds, then drop to approximately 0 V.
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 9.
7.CHECK ECM POWER SUPPLY CIRCUIT-III
1. Turn ignition switch ON.
2. Check the voltage between IPDM E/R harness connector and ground.
IPDM E/R
Ground Voltage
Connector Terminal
F103 50 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 8.
NO >> Replace IPDM E/R. Refer to PCS-39, "Removal and Installation" (With I–KEY) or PCS-73,
"Removal and Installation" (Without I–KEY).
8.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
ECM
Ground Voltage
Connector Terminal
F10 32 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 13.
NO >> GO TO 10.
10.CHECK ECM POWER SUPPLY CIRCUIT-V
1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector F103.
3. Check the continuity between ECM harness connector and IPDM E/R harness connector.
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000008368474
Perform the trouble diagnosis for CAN communication system. Refer to LAN-17, "Trouble Diagnosis Flow
Chart".
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- EC
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. C
Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000006941101
D
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
With CONSULT
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT.
2. Start engine and warm it up to the normal operating temperature.
3. Maintain the following conditions for at least 6 consecutive seconds. Hold the accelerator pedal as steady
as possible.
J
PBIA8559J
JSBIA0599ZZ
EC
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
With CONSULT
1. Turn ignition switch ON and select “DATA MONITOR” mode of “ENGINE” using CONSULT.
2. Start engine and warm it up to the normal operating temperature.
3. Maintain the following conditions for at least 6 consecutive seconds. Hold the accelerator pedal as steady
as possible.
J
PBIA8559J
JSBIA0600ZZ
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
The current amperage in the A/F sensor 1 heater circuit is out • Harness or connectors C
Air fuel ratio (A/F) sensor of the normal range. (The A/F sensor 1 heater
P0031
1 heater control circuit low (An excessively low voltage signal is sent to ECM through the circuit is open or shorted.)
A/F sensor 1 heater.) • A/F sensor 1 heater
D
The current amperage in the A/F sensor 1 heater circuit is out • Harness or connectors
Air fuel ratio (A/F) sensor
of the normal range. (The A/F sensor 1 heater
P0032 1 heater control circuit
(An excessively high voltage signal is sent to ECM through the circuit is shorted.)
high
A/F sensor 1 heater.) • A/F sensor 1 heater E
I
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 10 seconds. J
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-567, "Diagnosis Procedure". K
NG >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941110
L
Terminal Resistance
3 and 4 1.98 - 2.66 Ω [at 25°C (77°F)]
3 and 1, 2 ∞Ω
4 and 1, 2 (Continuity should not exist)
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn ignition switch ON and select “DATA MONITOR” mode of “ENGINE” using CONSULT.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Check 1st trip DTC.
With GST
Follow the procedure “With CONSULT” above.
Is 1st trip DTC detected?
YES >> Proceed to EC-570, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941113
HO2S2
Ground Voltage
Connector Terminal
E10 2 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
HO2S2 ECM
Continuity C
Connector Terminal Connector Terminal
E10 3 F10 5 Existed
4. Also check harness for short to ground and short to power. D
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts. E
3.CHECK HEATED OXYGEN SENSOR 2 HEATER
Check the heated oxygen sensor 2 heater. Refer to EC-571, "Component Inspection". F
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> GO TO 4. G
4.REPLACE HEATED OXYGEN SENSOR 2
Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
CAUTION: H
• Discard any sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard
surface such as a concrete floor; use a new one.
• Before installing new sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner I
[commercial service tool (J-43897-18 or J43897-12)] and approved Anti-seize Lubricant (commercial
service tool).
J
>> INSPECTION END
Component Inspection INFOID:0000000006941114
K
1.CHECK HEATED OXYGEN SENSOR 2 HEATER
1. Turn ignition switch OFF.
L
2. Disconnect heated oxygen sensor 2 (HO2S2) harness connector.
3. Check resistance between HO2S2 terminals as per the following.
M
Heated oxygen sensor 2
+ − Resistance
Terminal N
2 3 3.3 - 4.4 Ω [at 25°C (77°F)]
2
1 3 O
4 ∞Ω
1 (Continuity should not exist)
P
4 2
3
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.REPLACE HEATED OXYGEN SENSOR 2
Revision: 2012 July EC-571 N17
P0037, P0038 HO2S2 HEATER
< DTC/CIRCUIT DIAGNOSIS > [HR15DE (TYPE 1)]
Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
CAUTION:
• Discard any sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard
surface such as a concrete floor; use a new one.
• Before installing new sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
[commercial service tool (J-43897-18 or J43897-12)] and approved Anti-seize Lubricant (commercial
service tool).
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
• Harness or connectors
An improper voltage is sent to the ECM
Intake valve timing control (Intake valve timing control solenoid valve
P0075 through intake valve timing control solenoid
solenoid valve circuit circuit is open or shorted.)
valve.
• Intake valve timing control solenoid valve D
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING E
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds. F
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
G
>> GO TO2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 5 seconds. H
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-573, "Diagnosis Procedure". I
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941116
J
1.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. K
2. Disconnect intake valve timing (IVT) control solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check the voltage between intake valve timing control solenoid valve harness connector and ground.
L
EC
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
Mass air flow sensor circuit An excessively low voltage from the sensor is (The sensor circuit is open or shorted.)
P0102
low input sent to ECM. • Intake air leakage
• Mass air flow sensor
• Harness or connectors
Mass air flow sensor circuit An excessively high voltage from the sensor is
P0103 (The sensor circuit is open or shorted.)
high input sent to ECM.
• Mass air flow sensor
1.INSPECTION START
Confirm the detected DTC.
Which DTC is detected?
P0102 >> GO TO 2.
P0103 >> GO TO 3.
2.CHECK INTAKE SYSTEM
MAF sensor
Ground Voltage G
Connector Terminal
F48 5 Ground Battery voltage
Is the inspection result normal? H
YES >> GO TO 5.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
I
5.CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. J
3. Check the continuity between MAF sensor harness connector and ECM harness connector.
ECM
Terminal Condition Voltage
Connector
+ −
Ignition switch ON (Engine stopped.) Approx. 0.4 V
45
F7 (MAF sensor 52 Idle (Engine is warmed-up to normal operating temperature.) 0.7 - 1.3 V
signal)
Idle to about 4,000 rpm 0.7 - 1.3 V to Approx. 4.3 V*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK FOR THE CAUSE OF UNEVEN AIR FLOW THROUGH MASS AIR FLOW SENSOR
1. Turn ignition switch OFF.
2. Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
- Crushed air ducts
- Malfunctioning seal of air cleaner element
- Uneven dirt of air cleaner element
- Improper specification of intake air system parts
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK MASS AIR FLOW SENSOR-II
With CONSULT
1. Repair or replace malfunctioning part.
ECM
Terminal Condition Voltage P
Connector
+ −
Ignition switch ON (Engine stopped.) Approx. 0.4 V
45
F7 (MAF sensor 52 Idle (Engine is warmed-up to normal operating temperature.) 0.7 - 1.3 V
signal)
Idle to about 4,000 rpm 0.7 - 1.3 V to Approx. 4.3 V*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Intake air temperature sensor An excessively low voltage from the sensor C
P0112 • Harness or connectors
circuit low input is sent to ECM.
(The sensor circuit is open or shorted.)
Intake air temperature sensor An excessively high voltage from the sensor • Intake air temperature sensor
P0113
circuit high input is sent to ECM. D
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING E
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds. F
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
G
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 5 seconds. H
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-583, "Diagnosis Procedure". I
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941125
J
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Engine coolant temperature An excessively low voltage from the sensor C
P0117 • Harness or connectors
sensor circuit low input is sent to ECM.
(The sensor circuit is open or shorted.)
Engine coolant temperature An excessively high voltage from the sensor • Engine coolant temperature sensor
P0118
sensor circuit high input is sent to ECM. D
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING E
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds. F
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
G
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 5 seconds. H
2. Check DTC.
Is DTC detected?
YES >> Go to EC-585, "Diagnosis Procedure". I
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941128
J
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Throttle position sensor An excessively low voltage from the TP sensor • Harness or connectors D
P0122
2 circuit low input 2 is sent to ECM. (TP sensor 2 circuit is open or shorted.)
Throttle position sensor An excessively high voltage from the TP sensor • Electric throttle control actuator
P0123 (TP sensor 2)
2 circuit high input 2 is sent to ECM. E
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING F
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds. G
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle. H
>> GO TO 2.
I
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC. J
Is DTC detected?
YES >> Go to EC-587, "Diagnosis Procedure".
NO >> INSPECTION END K
Diagnosis Procedure INFOID:0000000006941131
3.CHECK THROTTLE POSITION SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between electric throttle control actuator harness connector and ECM harness con-
nector.
ECM A
Terminal Condition Voltage
Connector
+ −
EC
33 Fully released More than 0.36 V
(TP sensor 1 signal) Fully depressed Less than 4.75 V
F7 36 Accelerator pedal
34 Fully released Less than 4.75 V C
(TP sensor 2 signal) Fully depressed More than 0.36 V
Is the inspection result normal?
D
YES >> INSPECTION END
NO >> GO TO 2.
2.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR E
Replace electric throttle control actuator. Refer to EM-159, "Exploded View".
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
The A/F signal computed by ECM from • Harness or connectors
Air fuel ratio (A/F) sensor 1
P0130 the A/F sensor 1 signal is constantly (The A/F sensor 1 circuit is open or shorted.)
circuit
approx. 2.2 V. • A/F sensor 1
A/F sensor 1
Ground Voltage
Connector Terminal
F61 4 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
• IPDM E/R harness connector F104
• 20A fuse (No. 49)
• Harness for open or short between A/F sensor 1 and fuse
A/F sensor 1
Ground Continuity
Connector Terminal
1
F61 Ground Not existed
2
ECM
Ground Continuity
Connector Terminal
49
F7 Ground Not existed
53
5. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK INTERMITTENT INCIDENT
Perform GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace.
6.REPLACE AIR FUEL RATIO (A/F) SENSOR 1
Replace malfunctioning air fuel ratio (A/F) sensor 1. Refer to EM-162, "Exploded View".
CAUTION:
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
The A/F signal computed by ECM from • Harness or connectors
Air fuel ratio (A/F) sensor 1
P0131 the A/F sensor 1 signal is constantly (The A/F sensor 1 circuit is open or shorted.)
circuit low voltage
approx. 0 V. • A/F sensor 1
>> GO TO 2.
2.CHECK A/F SENSOR FUNCTION
1. Start engine and warm it up to normal operating temperature.
2. Select “ENGINE” using CONSULT.
3. Select “A/F SEN1 (B1)” in “DATA MONITOR” mode.
4. Check “A/F SEN1 (B1)” indication.
Is the indication constantly approx. 0 V?
YES >> Go to EC-595, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch OFF and wait at least 10 seconds and then restart engine.
2. Drive and accelerate vehicle to more than 40 km/h (25 MPH) within 20 seconds after restarting engine.
CAUTION:
Always drive vehicle at a safe speed.
3. Maintain the following conditions for about 20 consecutive seconds.
A
1.CHECK GROUND CONNECTION
1. Turn ignition switch OFF.
2. Check ground connection E78. Refer to Ground Inspection in GI-44, "Circuit Inspection". EC
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection. C
P
ECM
Ground Continuity
Connector Terminal
49
F7 Ground Not existed
53
5. Also check harness for short to power.
Is the inspection result normal?
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds. F
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION: G
Before performing the following procedure, confirm that battery voltage is more than 10.5 V at idle.
>> GO TO 2. H
2.CHECK A/F SENSOR FUNCTION
1. Start engine and warm it up to normal operating temperature.
I
2. Select “ENGINE” using CONSULT.
3. Select “A/F SEN1 (B1)” in “DATA MONITOR” mode.
4. Check “A/F SEN1 (B1)” indication.
Is the indication constantly approx. 5 V? J
YES >> Go to EC-598, "Diagnosis Procedure".
NO >> GO TO 3.
K
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch OFF and wait at least 10 seconds and then restart engine.
2. Drive and accelerate vehicle to more than 40 km/h (25 MPH) within 20 seconds after restarting engine. L
CAUTION:
Always drive vehicle at a safe speed.
3. Maintain the following conditions for about 20 consecutive seconds.
M
ENG SPEED 1,000 - 3,200 rpm
VHCL SPEED SE More than 40 km/h (25 mph)
N
B/FUEL SCHDL 1.5 - 9.0 msec
Selector lever Suitable position
NOTE: O
• Keep the accelerator pedal as steady as possible during the cruising.
• If this procedure is not completed within 1 minute after restarting engine at step 1, return to step
1. P
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-598, "Diagnosis Procedure".
NO >> INSPECTION END
A/F sensor 1
Ground Voltage
Connector Terminal
F61 4 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
• IPDM E/R harness connector F104
• 20A fuse (No. 49)
• Harness for open or short between A/F sensor 1 and fuse
A/F sensor 1
Ground Continuity
Connector Terminal
1
F61 Ground Not existed
2
ECM
Ground Continuity
Connector Terminal
49
F7 Ground Not existed
53
5. Also check harness for short to power.
Is the inspection result normal?
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
• Harness or connectors
(The A/F sensor 1 circuit is open or shorted.)
• A/F sensor 1
• A/F sensor 1 heater
The response of the A/F signal computed
Air fuel ratio (A/F) sensor 1 • Fuel pressure
P0133 by ECM from A/F sensor 1 signal takes
circuit slow response • Fuel injector
more than the specified time.
• Intake air leaks
• Exhaust gas leaks
• PCV
• Mass air flow sensor
J
>> Repair or replace malfunctioning part.
7.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch OFF and wait at least 10 seconds. K
2. Restart engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1minute under no
load.
3. Let engine idle for 1 minute. L
4. Increase the engine speed up to between 4,000 and 5,000 rpm and maintain that speed for 10 seconds.
5. Fully release accelerator pedal and then let engine idle for about 1 minute.
6. Check 1st trip DTC.
Is 1st trip DTC detected? M
YES >> Go to EC-601, "Diagnosis Procedure".
NO >> INSPECTION END
N
Diagnosis Procedure INFOID:0000000006941141
>> GO TO 3.
PBIB1216E
A/F sensor 1
Ground Voltage
Connector Terminal
F61 4 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Check the following.
• IPDM E/R harness connector F104
• 20A fuse (No. 49)
• Harness for open or short between A/F sensor 1 and fuse
A/F sensor 1
Ground Continuity
Connector Terminal D
1
F61 Ground Not existed
2
E
ECM
Ground Continuity
Connector Terminal F
49
F7 Ground Not existed
53
G
5. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 9. H
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
9.CHECK AIR FUEL RATIO (A/F) SENSOR 1 HEATER
Refer to EC-568, "Component Inspection". I
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 13. J
E
SEF259VA
F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The sensor circuit is open or shorted) G
Heated oxygen sensor 2 The maximum voltage from the sensor does not • Heated oxygen sensor 2
P0137
circuit low voltage reach the specified voltage. • Fuel pressure
• Fuel injector
H
• Intake air leaks
>> GO TO 3. N
3.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn ignition switch ON and select “DATA MONITOR” mode of “ENGINE” using CONSULT. O
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load. P
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70°C (158°F).
If not, warm up engine and go to next step when “COOLAN TEMP/S” indication reaches 70°C (158°F).
7. Open engine hood.
8. Select “HO2S2 (B1) P1147” of “HO2S2” in “DTC WORK SUPPORT” mode of “ENGINE” using CONSULT.
9. Follow the instruction of CONSULT.
NOTE:
>> GO TO 3.
5.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-606, "Component Function Check".
NOTE:
Use component function check to check the overall function of the heated oxygen sensor 2 circuit. During this
check, a 1st trip DTC might not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EC-607, "Diagnosis Procedure".
Component Function Check INFOID:0000000006941143
ECM
+ – Condition Voltage
Connector
Terminal Terminal
50 The voltage should be above 0.68 V
F7 59 Revving up to 4,000 rpm under no load at least 10 times
(HO2S2) at least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.PERFORM COMPONENT FUNCTION CHECK-II
Check the voltage between ECM harness connector terminals under the following condition.
ECM
+ – Condition Voltage
Connector
Terminal Terminal
50 The voltage should be above 0.68 V
F7 59 Keeping engine at idle for 10 minutes
(HO2S2) at least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 3.
3.PERFORM COMPONENT FUNCTION CHECK-III
Revision: 2012 July EC-606 N17
P0137 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE (TYPE 1)]
Check the voltage between ECM harness connector terminals under the following condition.
A
ECM
+ – Condition Voltage
Connector EC
Terminal Terminal
50 Coasting from 80 km/h (50 MPH) in D position (CVT), 4th The voltage should be above 0.68 V
F7 59
(HO2S2) gear position (M/T) at least once during this procedure.
C
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-607, "Diagnosis Procedure". D
Diagnosis Procedure INFOID:0000000006941144
HO2S2
Ground Continuity
Connector Terminal
E10 4 Ground Not existed
ECM
Ground Continuity
Connector Terminal
F7 50 Ground Not existed
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2
Refer to EC-608, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 6.
6.REPLACE HEATED OXYGEN SENSOR 2
Replace malfunctioning heated oxygen sensor 2. Refer to EX-5, "Exploded View"
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner (commercial service tool) and approved anti-seize lubricant (commercial service tool).
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 2
With CONSULT
1. Turn ignition switch ON and select “ENGINE” using CONSULT.
2. Select “DATA MONITOR” mode.
3. Start engine and warm it up to the normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
6. Let engine idle for 1 minute.
7. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)” as the monitor item with
CONSULT.
EC
JSBIA0082GB
“HO2S2 (B1)” should be above 0.68 V at least once when the “FUEL INJECTION” is +25%. D
“HO2S2 (B1)” should be below 0.36 V at least once when the “FUEL INJECTION” is −25%.
Is the inspection result normal?
YES >> INSPECTION END E
NO >> GO TO 6.
3.CHECK HEATED OXYGEN SENSOR 2-I
F
Without CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load. G
4. Let engine idle for 1 minute.
5. Check the voltage between ECM harness connector terminals under the following condition.
H
ECM
+ – Condition Voltage
Connector
Terminal Terminal I
The voltage should be above 0.68 V at
50 Revving up to 4,000 rpm under no load at least once during this procedure.
F7 59
(HO2S2) least 10 times The voltage should be below 0.36 V at J
least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END K
NO >> GO TO 4.
4.CHECK HEATED OXYGEN SENSOR 2-II
L
Check the voltage between ECM harness connector terminals under the following condition.
ECM M
+ – Condition Voltage
Connector
Terminal Terminal
The voltage should be above 0.68 V at N
50 least once during this procedure.
F7 59 Keeping engine at idle for 10 minutes
(HO2S2) The voltage should be below 0.36 V at
least once during this procedure.
O
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 5. P
5.CHECK HEATED OXYGEN SENSOR 2-III
Check the voltage between ECM harness connector terminals under the following condition.
ECM
+ – Condition Voltage
Connector
Terminal Terminal
The voltage should be above 0.68 V at
50 Coasting from 80 km/h (50 MPH) in D po- least once during this procedure.
F7 59
(HO2S2) sition (CVT), 4th gear position (M/T) The voltage should be below 0.36 V at
least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 6.
6.REPLACE HEATED OXYGEN SENSOR 2
Replace malfunctioning heated oxygen sensor 2. Refer to EX-5, "Exploded View".
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner (commercial service tool) and approved anti-seize lubricant (commercial service tool).
F
PBIB1848E
MALFUNCTION B G
To judge the malfunctions of heated oxygen sensor 2, ECM monitors
whether the minimum voltage of sensor is sufficiently low during var-
ious driving conditions such as fuel cut.
H
J
JSBIA0083GB
K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
An excessively high voltage from the sensor
A) (The sensor circuit is open or shorted) L
is sent to ECM.
• Heated oxygen sensor 2
Heated oxygen sensor 2 • Harness or connectors
P0138
circuit high voltage (The sensor circuit is open or shorted)
B)
The minimum voltage from the sensor is not
• Heated oxygen sensor 2
M
reached to the specified voltage.
• Fuel pressure
• Fuel injector
N
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING OF DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure O
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON. P
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 3.
5.PERFORM COMPONENT FUNCTION CHECK FOR MALFUNCTION B
Perform component function check. Refer to EC-612, "Component Function Check".
NOTE:
Use component function check to check the overall function of the heated oxygen sensor 2 circuit. During this
check, a 1st trip DTC might not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EC-613, "Diagnosis Procedure".
Component Function Check INFOID:0000000006941147
ECM A
Condition Voltage
+ –
Connector
Terminal Terminal
EC
50 Revving up to 4,000 rpm under no load at The voltage should be below 0.36 V at
F7 59
(HO2S2 signal) least 10 times least once during this procedure.
Is the inspection result normal? C
YES >> INSPECTION END
NO >> GO TO 2.
2.PERFORM COMPONENT FUNCTION CHECK-II D
Check the voltage between ECM harness connector terminals under the following condition.
E
ECM
+ – Condition Voltage
Connector
Terminal Terminal F
50 The voltage should be below 0.36 V at
F7 59 Keeping engine at idle for 10 minutes
(HO2S2 signal) least once during this procedure.
Is the inspection result normal? G
YES >> INSPECTION END
NO >> GO TO 3.
3.PERFORM COMPONENT FUNCTION CHECK-III H
Check the voltage between ECM harness connector terminals under the following condition.
I
ECM
+ – Condition Voltage
Connector
Terminal Terminal J
50 Coasting from 80 km/h (50 MPH) in D position The voltage should be below 0.36 V at
F7 59
(HO2S2 signal) (CVT), 4th gear position (M/T) least once during this procedure.
Is the inspection result normal? K
YES >> INSPECTION END
NO >> Go to EC-613, "Diagnosis Procedure".
L
Diagnosis Procedure INFOID:0000000006941148
1.INSPECTION START M
Confirm the detected malfunction (A or B). Refer to EC-611, "DTC Logic".
Which malfunction is detected?
A >> GO TO 2. N
B >> GO TO 9.
2.CHECK GROUND CONNECTION
O
1. Turn ignition switch OFF.
2. Check ground connection E78. Refer to Ground Inspection in GI-44, "Circuit Inspection".
Is the inspection result normal?
P
YES >> GO TO 3.
NO >> Repair or replace ground connection.
3.CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Disconnect heated oxygen sensor 2 harness connector.
2. Disconnect ECM harness connector.
3. Check the continuity between HO2S2 harness connector and ECM harness connector.
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E10 1 F7 59 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between HO2S2 harness connector and ECM harness connector.
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E10 4 F7 50 Existed
2. Check the continuity between HO2S2 harness connector and ground or ECM harness connector and
ground.
HO2S2
Ground Continuity
Connector Terminal
E10 4 Ground Not existed
ECM
Ground Continuity
Connector Terminal
F7 50 Ground Not existed
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK HO2S2 CONNECTOR FOR WATER
Check connectors for water.
HO2S2 ECM I
Continuity
Connector Terminal Connector Terminal
E10 1 F7 59 Existed
J
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 12. K
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
12.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
L
1. Check the continuity between HO2S2 harness connector and ECM harness connector.
HO2S2 ECM
Continuity M
Connector Terminal Connector Terminal
E10 4 F7 50 Existed
2. Check the continuity between HO2S2 harness connector or ECM harness connector and ground. N
HO2S2
Ground Continuity O
Connector Terminal
E10 4 Ground Not existed
P
ECM
Ground Continuity
Connector Terminal
F7 50 Ground Not existed
3. Also check harness for short to power.
Is the inspection result normal?
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 2
With CONSULT
1. Turn ignition switch ON and select “ENGINE” using CONSULT.
2. Select “DATA MONITOR” mode.
3. Start engine and warm it up to the normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
6. Let engine idle for 1 minute.
7. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)” as the monitor item with
CONSULT.
8. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
JSBIA0082GB
“HO2S2 (B1)” should be above 0.68 V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)” should be below 0.36 V at least once when the “FUEL INJECTION” is −25%.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 6.
ECM H
+ – Condition Voltage
Connector
Terminal Terminal
I
The voltage should be above 0.68 V at
50 least once during this procedure.
F7 59 Keeping engine at idle for 10 minutes
(HO2S2) The voltage should be below 0.36 V at
least once during this procedure. J
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 5. K
ECM
+ – Condition Voltage M
Connector
Terminal Terminal
The voltage should be above 0.68 V at
50 Coasting from 80 km/h (50 MPH) in D position least once during this procedure.
N
F7 59
(HO2S2) (CVT), 4th gear position (M/T) The voltage should be below 0.36 V at
least once during this procedure.
Is the inspection result normal? O
YES >> INSPECTION END
NO >> GO TO 6.
6.REPLACE HEATED OXYGEN SENSOR 2 P
E
SEF302U
F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The sensor circuit is open or shorted) G
Heated oxygen sensor 2 It takes more time for the sensor to respond • Heated oxygen sensor 2
P0139
circuit slow response between rich and lean than the specified time. • Fuel pressure
• Fuel injector
H
• Intake air leaks
>> GO TO 3. N
3.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Start engine and warm it up to the normal operating temperature. O
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds. P
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
6. Let engine idle for 1 minute.
7. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
8. Make sure that “COOLAN TEMP/S” indicates more than 70°C (158°F).
If not, warm up engine and go to next step when “COOLAN TEMP/S” indication reaches to 70°C (158°F).
9. Open engine hood.
10. Select “HO2S2 (B1) P0139” in “DTC WORK SUPPORT” mode of “ENGINE” using CONSULT.
>> GO TO 3.
5.PERFORM SELF-DIAGNOSIS
With CONSULT
Perform ECM self-diagnosis.
Is DTC “P0139” detected?
YES >> Proceed to EC-621, "Diagnosis Procedure".
NO >> INSPECTION END
6.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-620, "Component Function Check".
NOTE:
Use component function check to check the overall function of the heated oxygen sensor 2 circuit. During this
check, a 1st trip DTC might not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EC-621, "Diagnosis Procedure".
Component Function Check INFOID:0000000006941151
ECM
Terminal Condition Voltage
Connector
+ −
50 Revving up to 4,000 rpm under no load at A change of voltage should be more than
F7 59
(HO2S2 signal) least 10 times 0.12 V for 1 second during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.PERFORM COMPONENT FUNCTION CHECK-II
Check the voltage between ECM harness connector and ground under the following condition.
ECM A
Terminal Condition Voltage
Connector
+ −
EC
50 A change of voltage should be more than
F7 59 Keeping engine speed at idle for 10 minutes
(HO2S2 signal) 0.12 V for 1 second during this procedure.
Is the inspection result normal? C
YES >> INSPECTION END
NO >> GO TO 3.
3.PERFORM COMPONENT FUNCTION CHECK-III D
Check the voltage between ECM harness connector and ground under the following condition.
E
ECM
Terminal Condition Voltage
Connector
+ − F
50 Coasting from 80 km/h (50 MPH) in D position A change of voltage should be more than
F7 59
(HO2S2 signal) (CVT), 4th gear position (M/T) 0.12 V for 1 second during this procedure.
Is the inspection result normal? G
YES >> INSPECTION END
NO >> Go to EC-621, "Diagnosis Procedure".
H
Diagnosis Procedure INFOID:0000000006941152
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E10 4 F7 50 Existed
2. Check the continuity between HO2S2 harness connector or ECM harness connector and ground.
HO2S2
Ground Continuity
Connector Terminal
E10 4 Ground Not existed
ECM
Ground Continuity
Connector Terminal
F7 50 Ground Not existed
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2
Refer to EC-622, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
6.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 2
With CONSULT
1. Turn ignition switch ON and select “ENGINE” using CONSULT.
2. Select “DATA MONITOR” mode.
3. Start engine and warm it up to the normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
6. Let engine idle for 1 minute.
7. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)” as the monitor item with
CONSULT.
EC
JSBIA0082GB
“HO2S2 (B1)” should be above 0.68 V at least once when the “FUEL INJECTION” is +25%. D
“HO2S2 (B1)” should be below 0.36 V at least once when the “FUEL INJECTION” is −25%.
Is the inspection result normal?
YES >> INSPECTION END E
NO >> GO TO 6.
3.CHECK HEATED OXYGEN SENSOR 2-I
F
Without CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load. G
4. Let engine idle for 1 minute.
5. Check the voltage between ECM harness connector terminals under the following condition.
H
ECM
+ – Condition Voltage
Connector
Terminal Terminal I
The voltage should be above 0.68 V at
50 Revving up to 4,000 rpm under no load at least once during this procedure.
F7 59
(HO2S2) least 10 times The voltage should be below 0.36 V at J
least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END K
NO >> GO TO 4.
4.CHECK HEATED OXYGEN SENSOR 2-II
L
Check the voltage between ECM harness connector terminals under the following condition.
ECM M
+ – Condition Voltage
Connector
Terminal Terminal
The voltage should be above 0.68 V at N
50 least once during this procedure.
F7 59 Keeping engine at idle for 10 minutes
(HO2S2) The voltage should be below 0.36 V at
least once during this procedure.
O
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 5. P
5.CHECK HEATED OXYGEN SENSOR 2-III
Check the voltage between ECM harness connector terminals under the following condition.
ECM
+ – Condition Voltage
Connector
Terminal Terminal
The voltage should be above 0.68 V at
50 Coasting from 80 km/h (50 MPH) in D position least once during this procedure.
F7 59
(HO2S2) (CVT), 4th gear position (M/T) The voltage should be below 0.36 V at
least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 6.
6.REPLACE HEATED OXYGEN SENSOR 2
Replace malfunctioning heated oxygen sensor 2. Refer to EX-5, "Exploded View".
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner (commercial service tool) and approved anti-seize lubricant (commercial service tool).
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Intake air leaks F
• A/F sensor 1
• Fuel injector
• Fuel injection system does not operate properly.
Fuel injection system too • Exhaust gas leaks
P0171 • The amount of mixture ratio compensation is too
lean
large. (The mixture ratio is too lean.)
• Incorrect fuel pressure G
• Lack of fuel
• Mass air flow sensor
• Incorrect PCV hose connection
H
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
I
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON. J
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 2. K
2.PERFORM DTC CONFIRMATION PROCEDURE-I
1. Clear the mixture ratio self-learning value. Refer to EC-535, "Work Procedure". L
2. Start engine.
Is it difficult to start engine?
YES >> GO TO 3. M
NO >> GO TO 4.
3.RESTART ENGINE
If it is difficult to start engine, the fuel injection system has a malfunction, too. N
Crank engine while depressing accelerator pedal.
NOTE:
When depressing accelerator pedal three-fourths (3/4) or more, the control system may not start the engine. O
Do not depress accelerator pedal too much.
Does engine start?
YES >> Go to EC-626, "Diagnosis Procedure". P
NO >> Check exhaust and intake air leak visually.
4.PERFORM DTC CONFIRMATION PROCEDURE-II
1. Start engine and let it idle for at least 10 minutes.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-626, "Diagnosis Procedure".
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
When the freeze frame data shows lower than 70°C (158°F),
T should be lower than 70°C (158°F).
Engine coolant temperature (T) condition
When the freeze frame data shows higher than or equal to 70°C (158°F),
T should be higher than or equal to 70°C (158°F).
CAUTION:
Always drive at a safe speed.
3. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-626, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941155
PBIB1216E
E
ECM
Ground Continuity
Connector Terminal
49 F
F7 Ground Not existed
53
6. Also check harness for short to power. G
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors. H
4.CHECK FUEL PRESSURE
1. Release fuel pressure to zero. Refer to EC-540, "Work Procedure".
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-540, "Work Procedure". I
Without CONSULT
1. Let engine idle.
2. Listen to each fuel injector operating sound.
PBIB3332E
PBIA9666J
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• A/F sensor 1 F
• Fuel injection system does not operate properly. • Fuel injector
P0172 Fuel injection system too rich • The amount of mixture ratio compensation is too • Exhaust gas leaks
large. (The mixture ratio is too rich.) • Incorrect fuel pressure
• Mass air flow sensor G
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING H
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds. I
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
J
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
K
1. Clear the mixture ratio self-learning value. Refer to EC-535, "Work Procedure".
2. Start engine.
Is it difficult to start engine?
L
YES >> GO TO 3.
NO >> GO TO 4.
3.RESTART ENGINE M
If it is difficult to start engine, the fuel injection system has a malfunction, too.
Crank engine while depressing accelerator pedal.
NOTE: N
When depressing accelerator pedal three-fourths (3/4) or more, the control system may not start the engine.
Do not depress accelerator pedal too much.
Does engine start?
O
YES >> Go to EC-630, "Diagnosis Procedure".
NO >> Remove spark plugs and check for fouling, etc.
4.PERFORM DTC CONFIRMATION PROCEDURE-II P
1. Start engine and let it idle for at least 10 minutes.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-630, "Diagnosis Procedure".
NO >> GO TO 5.
5.PERFORM DTC CONFIRMATION PROCEDURE-III
Revision: 2012 July EC-629 N17
P0172 FUEL INJECTION SYSTEM FUNCTION
< DTC/CIRCUIT DIAGNOSIS > [HR15DE (TYPE 1)]
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Start engine and drive the vehicle under the similar conditions to (1st trip) Freeze Frame Data for 10 min-
utes. Refer to the table below.
Hold the accelerator pedal as steady as possible.
The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following con-
ditions should be satisfied at the same time.
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
When the freeze frame data shows lower than 70°C (158°F),
T should be lower than 70°C (158°F).
Engine coolant temperature (T) condition
When the freeze frame data shows higher than or equal to 70°C (158°F),
T should be higher than or equal to 70°C (158°F).
CAUTION:
Always drive at a safe speed.
3. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-630, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941157
PBIB1216E
A/F sensor 1 A
Ground Continuity
Connector Terminal
1
F61 Ground Not existed EC
2
ECM C
Ground Continuity
Connector Terminal
49
F7 Ground Not existed D
53
6. Also check harness for short to power.
Is the inspection result normal? E
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK FUEL PRESSURE F
1. Release fuel pressure to zero. Refer to EC-540, "Work Procedure".
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-540, "Work Procedure".
G
At idling: Approximately 350 kPa (3.5 bar, 3.57 kg/cm2, 51 psi)
Is the inspection result normal? H
YES >> GO TO 6.
NO >> GO TO 5.
5. CHECK FUEL HOSES AND FUEL TUBES I
Check fuel hoses and fuel tubes for clogging.
Is the inspection result normal?
J
YES >> Replace “fuel filter and fuel pump assembly”. Refer to FL-6, "Exploded View".
NO >> Repair or replace
6.CHECK MASS AIR FLOW SENSOR K
With CONSULT
1. Install all removed parts.
2. Check “MASS AIRFLOW” in “DATA MONITOR” mode with CONSULT. L
Without CONSULT
1. Let engine idle.
2. Listen to each fuel injector operating sound.
PBIB3332E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Rationally incorrect voltage from the sensor D
• Harness or connectors
Engine oil temperature sensor is sent to ECM, compared with the voltage
P0196 (The sensor circuit is open or shorted)
range/performance signals from engine coolant temperature
• Engine oil temperature sensor
sensor and intake air temperature sensor.
E
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
F
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON. G
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11 V at idle. H
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I I
>> GO TO 2. H
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and wait at least 5 seconds. I
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-635, "Diagnosis Procedure". J
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941159
K
1.CHECK ENGINE OIL TEMPERATURE SENSOR POWER SUPPLY
1. Turn ignition switch OFF.
2. Disconnect engine oil temperature (EOT) sensor harness connector. L
3. Turn ignition switch ON.
4. Check the voltage between EOT sensor harness connector and ground.
M
EOT sensor Voltage
Ground
Connector Terminal (Approx.)
F56 1 Ground 5V
N
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Throttle position sensor An excessively low voltage from the TP sensor • Harness or connectors D
P0222
1 circuit low input 1 is sent to ECM. (TP sensor 1 circuit is open or shorted.)
Throttle position sensor An excessively high voltage from the TP sensor • Electric throttle control actuator
P0223 (TP sensor 1)
1 circuit high input 1 is sent to ECM. E
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING F
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: G
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle.
>> GO TO 2. H
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC. I
Is DTC detected?
YES >> Go to EC-637, "Diagnosis Procedure".
J
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941162
K
1.CHECK GROUND CONNECTION
1. Turn ignition switch OFF.
2. Check ground connection E78. Refer to Ground Inspection in GI-44, "Circuit Inspection". L
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection. M
2.CHECK THROTTLE POSITION SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect electric throttle control actuator harness connector.
N
2. Turn ignition switch ON.
3. Check the voltage between electric throttle control actuator harness connector and ground.
O
Electric throttle control actuator
Ground Voltage
Connector Terminal
F72 2 Ground Approx. 5 V P
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK THROTTLE POSITION SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
ECM A
Terminal Condition Voltage
Connector
+ −
EC
33 Fully released More than 0.36 V
(TP sensor 1 signal) Fully depressed Less than 4.75 V
F7 36 Accelerator pedal
34 Fully released Less than 4.75 V C
(TP sensor 2 signal) Fully depressed More than 0.36 V
Is the inspection result normal?
D
YES >> INSPECTION END
NO >> GO TO 2.
2.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR E
Replace electric throttle control actuator. Refer to EM-159, "Exploded View".
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0300 Multiple cylinder misfire detected Multiple cylinder misfire. • Improper spark plug
• Insufficient compression
P0301 No.1 cylinder misfire detected No. 1 cylinder misfires.
• Incorrect fuel pressure
P0302 No. 2 cylinder misfire detected No. 2 cylinder misfires. • The fuel injector circuit is open or shorted
P0303 No. 3 cylinder misfire detected No. 3 cylinder misfires. • Fuel injector*
• Intake air leak
• The ignition signal circuit is open or shorted
• Lack of fuel
P0304 No. 4 cylinder misfire detected No. 4 cylinder misfires. • Signal plate
• A/F sensor 1
• Incorrect PCV hose connection
*: DTC is detected even where a malfunction occurs one side of the dual injector.
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Restart engine and let it idle for about 35 minutes.
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-641, "Diagnosis Procedure".
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH) E
When the freeze frame data shows lower than 70°C (158°F),
T should be lower than 70°C (158°F).
Engine coolant temperature (T) condition
When the freeze frame data shows higher than or equal to 70°C (158°F), F
T should be higher than or equal to 70°C (158°F).
The time to driving varies according to the engine speed in the freeze frame data.
G
Engine speed Time
Around 1,000 rpm Approximately 20 minutes
H
Around 2,000 rpm Approximately 10 minutes
More than 3,000 rpm Approximately 7 minutes
3. Check 1st trip DTC. I
Is 1st trip DTC detected?
YES >> Go to EC-641, "Diagnosis Procedure".
NO >> INSPECTION END J
PBIB3332E
E
SEF156I
13.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect A/F sensor 1 harness connector.
3. Disconnect ECM harness connector.
4. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
A/F sensor 1
Ground Continuity
Connector Terminal
1
F61 Ground Not existed
2
ECM
Ground Continuity
Connector Terminal
49
F7 Ground Not existed
53
6. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 14.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
14.CHECK A/F SENSOR 1 HEATER
Refer to EC-568, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 15.
NO >> Replace A/F sensor 1. Refer to EM-162, "Exploded View".
15.CHECK MASS AIR FLOW SENSOR
With CONSULT
Check “MASS AIRFLOW” in “DATA MONITOR” mode with CONSULT.
>> GO TO 18.
C
18.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
D
>> INSPECTION END
DTC No. Trouble diagnosis name DTC detected condition Possible cause
Knock sensor circuit low An excessively low voltage from the sensor is
P0327 • Harness or connectors
input sent to ECM.
(The sensor circuit is open or shorted.)
Knock sensor circuit An excessively high voltage from the sensor is • Knock sensor
P0328
high input sent to ECM.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-646, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941167
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
• The crankshaft position sensor
[Crankshaft position sensor (POS) circuit is open
(POS) signal is not detected by the
or shorted.]
ECM during the first few seconds of
(Battery current sensor circuit is shorted.)
engine cranking.
(Refrigerant pressure sensor circuit is shorted.)
• The proper pulse signal from the
Crankshaft position sensor (Accelerator pedal position sensor 2 circuit is
P0335 crankshaft position sensor (POS) is
(POS) circuit shorted.)
not sent to ECM while the engine is
• Crankshaft position sensor (POS)
running.
• Battery current sensor
• The crankshaft position sensor
• Refrigerant pressure sensor
(POS) signal is not in the normal
• Accelerator pedal position sensor
pattern during engine running.
• Signal plate
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds.
If engine does not start, crank engine for at least 2 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-648, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941170
ECM Sensor
Connector Terminal Name Connector Terminal
I
71 Battery current sensor F98 1
F7
75 CKP sensor (POS) F65 1
101 Refrigerant pressure sensor E44 3 J
E7
102 Accelerator pedal position sensor 2 E71 5
Is the inspection result normal? K
YES >> GO TO 5.
NO >> Repair short to ground or short to power in harness or connectors.
5.CHECK COMPONENTS L
Check the following.
• Battery current sensor (Refer to EC-691, "Component Inspection").
• Refrigerant pressure sensor (Refer to EC-745, "Component Function Check"). M
• Accelerator pedal position sensor (Refer to EC-718, "Component Inspection").
Is the inspection result normal?
YES >> GO TO 10. N
NO >> Replace refrigerant pressure sensor. Refer to HA-37, "Exploded View".
6.CHECK CKP SENSOR (POS) GROUND CIRCUIT FOR OPEN AND SHORT
O
1. Turn ignition switch OFF.
2. Check the continuity between CKP sensor (POS) harness connector and ECM harness connector.
P
CKP sensor (POS) ECM
Continuity
Connector Terminal Connector Terminal
F65 2 F7 62 Existed
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 7.
PBIA9210J
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
• The cylinder No. signal is not sent
(Camshaft position sensor circuit is open or shorted)
to ECM for the first few seconds
• Intake camshaft position sensor
during engine cranking.
• Exhaust camshaft position sensor
Camshaft position sensor • The cylinder No. signal is not sent
P0340 • Intake camshaft
(PHASE) circuit to ECM during engine running.
• Exhaust camshaft
• The cylinder No. signal is not in
• Starter motor
the normal pattern during engine
• Starting system circuit
running.
• Dead (Weak) battery
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
1. Start engine and let it idle for at least 5 seconds.
If engine does not start, crank engine for at least 2 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-652, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-II
1. Keep engine speed at more than 800 rpm for at least 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-652, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941173
D
CMP sensor (PHASE)
Ground Voltage
Camshaft Connector Terminal
Intake F66 1 E
Ground Approx. 5 V
Exhaust F71 1
Is the inspection result normal?
YES >> GO TO 4. F
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK CMP SENSOR (PHASE) GROUND CIRCUIT FOR OPEN AND SHORT G
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between CMP sensor (PHASE) harness connector and ECM harness connector.
H
JSBIA0599ZZ
JSBIA0600ZZ
PBIA9210J
EC
SEF484YB
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Three way catalyst (manifold)
• Exhaust tube
• Three way catalyst (manifold) does not operate
• Intake air leaks
Catalyst system efficiency properly.
P0420 • Fuel injector
below threshold • Three way catalyst (manifold) does not have
• Fuel injector leaks
enough oxygen storage capacity.
• Spark plug
• Improper ignition timing
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-I
With CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with CONSULT.
6. Make sure that “COOLAN TEMP/S” indicates more than 70°C (158°F).
If not, warm up engine and go to next step when “COOLAN TEMP/S” indication reaches to 70°C (158°F).
7. Open engine hood.
8. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUPPORT” mode with CONSULT.
9. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecutive minutes then release the accelerator
pedal completely.
>> GO TO 3. F
6.PERFORM DTC CONFIRMATION PROCEDURE-III
Check 1st trip DTC. G
Is 1st trip DTC detected?
YES >> Go to EC-658, "Diagnosis Procedure".
NO >> INSPECTION END H
7.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-657, "Component Function Check".
NOTE: I
Use component function check to check the overall function of the three way catalyst (manifold). During this
check, a 1st trip DTC might not be confirmed.
Is the inspection result normal? J
YES >> INSPECTION END
NO >> Go to EC-658, "Diagnosis Procedure".
K
Component Function Check INFOID:0000000006941176
ECM O
+ – Condition Voltage (V)
Connector
Terminal Terminal
P
50 Keeping engine speed at 2500 rpm The voltage fluctuation cycle takes more than 5 seconds.
F7 59
(HO2S2) constant under no load • 1 cycle: 0.6 - 1.0 → 0 - 0.3 → 0.6 - 1.0
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-658, "Diagnosis Procedure".
PBIB1216E
Cylinder ECM
+ − Voltage
No. Front / Rear
Connector Terminal Connector Terminal
1 31
2 30
Front
3 29
4 25
F10 E7 108 Battery voltage
1 12
2 20
Rear
3 16
4 24
SEF156I
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
EVAP canister purge volume • Harness or connectors C
An excessively low voltage signal
P0444 control solenoid valve circuit (The solenoid valve circuit is open or shorted.)
is sent to ECM through the valve
open • EVAP canister purge volume control solenoid valve
1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
K
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check the voltage between EVAP canister purge volume control solenoid valve harness connector and L
ground.
>> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
Revision: 2012 July EC-661 N17
P0444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE (TYPE 1)]
FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between EVAP canister purge volume control solenoid valve harness connector and
ECM harness connector.
The vehicle speed signal is sent to the combination meter from the “ABS actuator and electric unit (control
unit)” by CAN communication line. The combination meter then sends a signal to the ECM by CAN communi-
cation line.
DTC Logic INFOID:0000000006941182
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The CAN communication line is open or shorted)
The almost 0 km/h (0 MPH) of vehicle
• Harness or connectors
P0500 Vehicle speed sensor speed signal is sent to ECM even
(The vehicle speed signal circuit is open or shorted)
when vehicle is being driven.
• Combination meter
• ABS actuator and electric unit (control unit)
>> GO TO 3.
3.CHECK VEHICLE SPEED SENSOR FUNCTION
NOTE:
This procedure may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle.
With CONSULT
1. Start engine.
2. Read “VHCL SPEED SE” in “DATA MONITOR” mode with CONSULT. The vehicle speed on CONSULT
should exceed 10 km/h (6 mph) when rotating wheels with suitable gear position.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Go to EC-665, "Diagnosis Procedure".
4.PERFORM DTC CONFIRMATION PROCEDURE
1. Select “DATA MONITOR” mode with CONSULT.
2. Warm engine up to normal operating temperature.
3. Maintain the following conditions for at least 60 consecutive seconds.
CAUTION:
Always drive vehicle at a safe speed.
1.CHECK DTC WITH ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Check DTC with ABS actuator and electric unit (control unit). Refer to BRC-40, "DTC Index". M
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace. N
2.CHECK DTC WITH COMBINATION METER
Check DTC with combination meter. Refer to MWI-35, "DTC Index" (TYPE A) or MWI-95, "DTC Index" (TYPE
B). O
Trouble diagnosis
DTC No. Detecting condition Possible cause
(Trouble diagnosis content)
ECM detects the following status continuously for
5 seconds or more: • Harness or connectors
EOP SENSOR/SWITCH
• A voltage signal transmitted from the engine oil (Engine oil pressure sensor circuit is
P0520 [Engine oil pressure sensor
pressure sensor is lower than 0.3 V. open or shorted.)
circuit]
• A voltage signal transmitted from the engine oil • Engine oil pressure sensor
pressure sensor is higher than 5.02 V.
>> GO TO 2.
2.CHECK ENGINE OIL LEVEL
Check engine oil level. Refer to LU-17, "Inspection".
Is inspection result normal?
YES >> GO TO 3.
NO >> Check engine oil leak. Refer to LU-17, "Inspection".
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-666, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941186
F54 1 Ground 5V
Is inspection result normal?
YES >> GO TO 2
NO >> Repair or replace error-detected parts.
2.CHECK ENGINE OIL PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT A
1. Check the continuity between engine oil pressure sensor harness connector and ECM harness connector.
>> GO TO 2.
2.PRECONDITIONING-II
Is “Diagnosis Procedure” of DTC P0524 finished?
YES >> GO TO 5.
NO >> GO TO 3.
3.CHECK ENGINE OIL LEVEL
Check engine oil level. Refer to LU-17, "Inspection".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Proceed to EC-669, "Diagnosis Procedure"
4.CHECK ENGINE OIL PRESSURE
WITH CONSULT
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
3. Start the engine and check that “EOP SENSOR” changes, according to engine speeds.
Value
Monitor item Condition
(Approx.)
• Engine oil temperature: 80°C (176°F) Engine speed:
1,053 mV or more
• Selector lever: P or N position (CVT), 600 rpm
EOP SENSOR Neutral position (M/T)
• Air conditioner switch: OFF Engine speed:
1,802 mV or more
• No load 2,000 rpm
Without CONSULT
P or N position (CVT)
Selector lever
Neutral position (M/T)
D
Engine coolant temperature 70°C (158°F) or more
Engine speed 1,000 rpm or more
NOTE: E
With engine speed set around 4,000 rpm, the phenomenon can be reproduced more easily.
3. Check DTC.
Is 1st trip DTC detected? F
YES >> Proceed to EC-669, "Diagnosis Procedure"
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941189
G
Value L
Monitor item Condition
(Approx.)
• Engine oil temperature: 80°C (176°F) Engine speed:
1,053 mV or more
• Selector lever: P or N position (CVT), 600 rpm M
EOP SENSOR Neutral position (M/T)
• Air conditioner switch: OFF Engine speed:
1,802 mV or more
• No load 2,000 rpm
N
Without CONSULT
Check engine oil level. Refer to LU-17, "Inspection".
Is the inspection result normal?
O
YES >> GO TO 3.
NO >> Check oil pressure. Refer to LU-17, "Inspection".
3.CHECK ENGINE OIL PRESSURE SENSOR P
Check engine oil pressure sensor. Refer to EC-667, "Component Inspection".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace engine oil pressure sensor. Refer to EM-228, "Exploded View".
4.CHECK ENGINE OIL LEAKAGE
Check engine oil leakage. Refer to LU-17, "Inspection".
ECM has the memory function of the DTC memory, the air-fuel ratio EC
feedback compensation value memory, the Idle Air Volume Learning
value memory, etc. even when the ignition switch is turned OFF.
C
PBIA9222J E
DTC Logic INFOID:0000000006941192
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
G
• Harness or connectors
ECM BACK UP/CIRCUIT ECM back-up RAM system
P0603 [ECM power supply (back up) circuit is open or shorted.]
(ECM power supply circuit) does not function properly.
• ECM
H
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure I
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON. J
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 2. K
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON wait at least 10 seconds. L
2. Turn ignition switch OFF and wait at least 5 minutes
3. Turn ignition switch ON, wait at least 10 seconds.
4. Repeat step 2 and 3 for five times.
5. Check 1st trip DTC. M
Is 1st trip DTC detected?
YES >> Go to EC-671, "Diagnosis Procedure".
NO >> INSPECTION END N
O
1.INSPECTION START
1. Erase DTC.
2. Perform DTC CONFIRMATION PROCEDURE. P
See EC-671, "DTC Logic".
Is the 1st trip DTC P0603 displayed again?
YES >> GO TO 2.
NO >> INSPECTION END
2.REPLACE ECM
1. Replace ECM. Refer to EC-758, "Removal and Installation".
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
A) ECM calculation function is malfunctioning.
P0605 Engine control module B) ECM EEP-ROM system is malfunctioning. ECM
C) ECM self shut-off function is malfunctioning. D
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING E
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds. F
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
G
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A
1. Turn ignition switch ON. H
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-673, "Diagnosis Procedure". I
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION B J
1. Turn ignition switch ON and wait at least 1 second.
2. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
3. Check 1st trip DTC.
K
Is 1st trip DTC detected?
YES >> Go to EC-673, "Diagnosis Procedure".
NO >> GO TO 4.
L
4.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION C
1. Turn ignition switch ON and wait at least 1 second.
2. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON. M
3. Repeat step 2 for 32 times.
4. Check 1st trip DTC.
Is 1st trip DTC detected? N
YES >> Go to EC-673, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941195
O
1.INSPECTION START
P
1. Erase DTC.
2. Perform DTC CONFIRMATION PROCEDURE.
See EC-673, "DTC Logic".
Is the 1st trip DTC P0605 displayed again?
YES >> GO TO 2.
NO >> INSPECTION END
2.REPLACE ECM
1. Replace ECM. Refer to EC-758, "Removal and Installation".
2. Perform EC-529, "Work Procedure".
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(Accelerator pedal position 1 circuit is shorted.)
(Throttle position sensor 1 circuit is shorted.)
(Intake camshaft position sensor circuit is shorted.)
(Exhaust camshaft position sensor circuit is shorted.)
Sensor power supply ECM detects a voltage of power source
P0643 (Engine oil pressure sensor circuit is shorted.)
circuit short for sensor is excessively low or high.
• Accelerator pedal position sensor
• Throttle position sensor
• Intake camshaft position sensor
• Exhaust camshaft position sensor
• Engine oil pressure sensor
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Go to EC-676, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941199
ECM Voltage
A
Ground
Connector Terminal (Approx.)
72
EC
F7 74
Ground 5V
78
E7 106 C
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 3. D
3.CHECK SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. E
2. Check harness for short to power and short to ground, between the following terminals.
ECM Sensor F
Connector Terminal Item Connector Terminal
72 Throttle position sensor 1 F72 2
74 Engine oil pressure sensor F54 1 G
F7
Intake camshaft position sensor F66
78 1
Exhaust camshaft position sensor F71 H
E7 106 Accelerator pedal position sensor 1 E71 4
Is the inspection result normal?
YES >> GO TO 4. I
NO >> Repair short to ground or short to power in harness or connectors.
4.CHECK COMPONENTS J
Check the following.
• Throttle position sensor 1 (Refer to EC-638, "Component Inspection".)
• Engine oil pressure sensor (Refer to EC-667, "Component Inspection".)
• Intake camshaft position sensor (Refer to EC-654, "Component Inspection".) K
• Exhaust camshaft position sensor (Refer to EC-654, "Component Inspection".)
• Accelerator pedal position sensor 1 (Refer to EC-718, "Component Inspection".)
Is the inspection result normal? L
YES >> GO TO 5.
NO >> Replace malfunctioning component.
5.CHECK INTERMITTENT INCIDENT M
When the selector lever position is P or N (CVT), Neutral position (M/T), park/neutral position (PNP) signal is
ON.
DTC Logic INFOID:0000000006941201
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
[The park/neutral position (PNP) signal
The park/neutral position (PNP) signal is not
Park/neutral position circuit is open or shorted.]
P0850 changed in the process of engine starting and
signal • Transmission range switch (CVT models)
driving.
• Park/neutral position (PNP) switch (M/T
models)
>> GO TO 3.
3.CHECK PNP SIGNAL FUNCTION
With CONSULT
1. Turn ignition switch ON.
2. Select “P/N POSI SW” in “DATA MONITOR” mode with CONSULT. Then check “P/N POSI SW” signal
under the following conditions.
1.CHECK TRANSMISSION RANGE SWITCH (CVT) OR PARK/NEUTRAL POSITION (PNP) SWITCH (M/T) M
POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect transmission range switch (CVT) or PNP switch (M/T) harness connector. N
3. Turn ignition switch ON.
4. Check the voltage between transmission range switch (CVT) or PNP switch (M/T) harness connector and
ground. O
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE I
1. Start engine and let it idle for 10 seconds.
2. Check 1st trip DTC.
J
Is 1st trip DTC detected?
YES >> Proceed to EC-681, "Diagnosis Procedure".
NO >> INSPECTION END
K
Diagnosis Procedure INFOID:0000000008368480
+ N
Voltage
Exhaust camshaft position sensor −
(Approx.)
Connector Terminal
F71 1 Ground 5V O
Is the inspection result normal?
YES >> GO TO 2.
P
NO >> Repair or replace error-detected parts.
2.CHECK EXHAUST CAMSHAFT POSITION SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between exhaust camshaft position sensor harness connector and ECM harness
connector.
+ −
Exhaust camshaft position sensor ECM Continuity
Connector Terminal Connector Terminal
F71 2 F7 63 Existed
4. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK EXHAUST CAMSHAFT POSITION SENSOR INPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector.
2. Check the continuity between exhaust camshaft position sensor harness connector and ECM harness
connector.
+ −
Exhaust camshaft position sensor ECM Continuity
Connector Terminal Connector Terminal
F71 3 F7 48 Existed
3. Also check harness for short to ground and to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK EXHAUST CAMSHAFT POSITION SENSOR
Check the exhaust camshaft position sensor. Refer to EC-682, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace exhaust camshaft position sensor. Refer to EM-175, "Exploded View".
5.CHECK CAMSHAFT (EXT)
Check the following.
• Accumulation of debris to the signal plate of camshaft rear end
• Chipping signal plate of camshaft rear end
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent
Incident".
NO >> Remove debris and clean the signal plate of camshaft
rear end or replace camshaft. Refer to EM-189,
"Removal and Installation".
JSBIA0600ZZ
JMBIA0065ZZ
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The cooling fan circuit is open or shorted.)
• Cooling fan does not operate properly
• IPDM E/R (Cooling fan relay 1, 2)
(Overheat).
• Cooling fan relay 3
• Cooling fan system does not operate
• Cooling fan motor
Engine over temperature properly (Overheat).
P1217 • Radiator hose
(Overheat) • Engine coolant was not added to the
• Radiator
system using the proper filling method.
• Radiator cap
• Engine coolant is not within the specified
• Reservoir tank
range.
• Water pump
• Thermostat
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-38, "Refilling". Also,
replace the engine oil. Refer to LU-19, "Refilling".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-19, "Engine Coolant Mixture Ratio".
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
DTC CONFIRMATION PROCEDURE
1.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-684, "Component Function Check".
NOTE:
Use component function check to check the overall function of the cooling fan. During this check, a DTC might
not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-685, "Diagnosis Procedure".
Component Function Check INFOID:0000000006941208
SEF621W
With CONSULT
1. Turn ignition switch ON.
G
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT and touch “LOW” on the CONSULT
screen.
3. Make sure that cooling fan operates at low speed.
Without CONSULT H
1. Start engine and let it idle.
2. Turn air conditioner switch and blower fan switch ON.
3. Make sure that cooling fan operates at low speed. I
Is the inspection result normal?
YES >> GO TO 4.
NO >> Go to EC-685, "Diagnosis Procedure". J
4.PERFORM COMPONENT FUNCTION CHECK-IV
With CONSULT K
1. Touch “HI” on the CONSULT screen.
2. Make sure that cooling fan operates at higher speed than low speed.
Without CONSULT L
1. Turn ignition switch OFF.
2. Turn air conditioner switch and blower fan switch OFF.
3. Disconnect engine coolant temperature sensor harness connector.
4. Connect 150Ω resistor to engine coolant temperature sensor harness connector. M
5. Restart engine and make sure that cooling fan operates at higher speed than low speed.
Is the inspection result normal?
YES >> INSPECTION END N
NO >> Go to EC-685, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000006941209
O
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
Closed throttle position learning Closed throttle position learning value is excessively Electric throttle control actuator
P1225
performance low. (TP sensor 1 and 2)
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Closed throttle position learning Closed throttle position learning is not performed Electric throttle control actuator
P1226
performance successfully, repeatedly. (TP sensor 1 and 2)
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Repeat steps 2 and 3 for 32 times.
5. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-688, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941216
PBIB2974E
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE K
1. Start engine and wait at least 10 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected? L
YES >> Proceed to EC-689, "Diagnosis Procedure".
NO >> INSPECTION END
M
Diagnosis Procedure INFOID:0000000006941218
F98 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 2.
ECM Sensor
Connector Terminal Name Connector Terminal
71 Battery current sensor F98 1
F7
75 Crankshaft position sensor F65 1
101 Refrigerant pressure sensor E44 3
E7
102 Accelerator pedal position sensor 2 E71 5
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK COMPONENTS
Check the following.
• Crankshaft position sensor (Refer to EC-650, "Component Inspection".)
• Refrigerant pressure sensor (Refer to EC-745, "Diagnosis Procedure".)
• Accelerator pedal position sensor 2 (Refer to EC-728, "Component Inspection".)
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace malfunctioning component.
5.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between battery current sensor harness connector and ECM harness connector.
F
1.CHECK BATTERY CURRENT SENSOR
1. Turn ignition switch OFF.
2. Reconnect harness connectors disconnected. G
3. Disconnect battery negative cable.
4. Install jumper cable between battery negative terminal and body
ground. H
5. Turn ignition switch ON.
6. Check the voltage between ECM harness connector and
ground.
I
ECM
Voltage
+ -
Connector (Approx.) J
Terminal
58 JPBIA3286ZZ
F7 68 2.5 V
(Battery current sensor signal) K
Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-130, "FOR MAINTENANCE
REQUIRED BATTERY MODELS : How to Handle Battery".
Is the inspection result normal? L
YES >> INSPECTION END
NO >> Replace battery current sensor. Refer to PG-152, "Exploded View".
M
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 10 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-692, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941221
F98 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 2.
ECM Sensor F
Connector Terminal Name Connector Terminal
71 Battery current sensor F98 1
F7 G
75 Crankshaft position sensor F65 1
101 Refrigerant pressure sensor E44 3
E7
102 Accelerator pedal position sensor 2 E71 5 H
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts. I
4.CHECK COMPONENTS
Check the following. J
• Crankshaft position sensor (Refer to EC-650, "Component Inspection".)
• Refrigerant pressure sensor (Refer to EC-745, "Diagnosis Procedure".)
• Accelerator pedal position sensor 2 (Refer to EC-728, "Component Inspection".)
Is the inspection result normal? K
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace malfunctioning component.
L
5.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. M
3. Check the continuity between battery current sensor harness connector and ECM harness connector.
ECM
Voltage
+ -
Connector (Approx.)
Terminal
58 JPBIA3286ZZ
F7 68 2.5 V
(Battery current sensor signal)
Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-130, "FOR MAINTENANCE
REQUIRED BATTERY MODELS : How to Handle Battery".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace battery current sensor. Refer to PG-152, "Exploded View".
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE K
1. Start engine and wait at least 10 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected? L
YES >> Proceed to EC-695, "Diagnosis Procedure".
NO >> INSPECTION END
M
Diagnosis Procedure INFOID:0000000006941224
F98 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 2.
ECM Sensor
Connector Terminal Name Connector Terminal
71 Battery current sensor F98 1
F7
75 Crankshaft position sensor F65 1
101 Refrigerant pressure sensor E44 3
E7
102 Accelerator pedal position sensor 2 E71 5
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK COMPONENTS
Check the following.
• Crankshaft position sensor (Refer to EC-650, "Component Inspection".)
• Refrigerant pressure sensor (Refer to EC-745, "Diagnosis Procedure".)
• Accelerator pedal position sensor 2 (Refer to EC-728, "Component Inspection".)
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace malfunctioning component.
5.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between battery current sensor harness connector and ECM harness connector.
F
1.CHECK BATTERY CURRENT SENSOR
1. Turn ignition switch OFF.
2. Reconnect harness connectors disconnected. G
3. Disconnect battery negative cable.
4. Install jumper cable between battery negative terminal and body
ground. H
5. Turn ignition switch ON.
6. Check the voltage between ECM harness connector and
ground.
I
ECM
Voltage
+ -
Connector (Approx.) J
Terminal
58 JPBIA3286ZZ
F7 68 2.5 V
(Battery current sensor signal) K
Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-130, "FOR MAINTENANCE
REQUIRED BATTERY MODELS : How to Handle Battery".
Is the inspection result normal? L
YES >> INSPECTION END
NO >> Replace battery current sensor. Refer to PG-152, "Exploded View".
M
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(Battery current sensor circuit is open or shorted.)
(Crankshaft position sensor circuit is open or shorted)
(Refrigerant pressure sensor circuit is open or shorted.)
(Accelerator pedal position sensor 2 circuit is open or
The output voltage of the battery shorted.)
Battery current sensor current sensor is lower than the • Battery current sensor
P1554
performance specified value while the battery • Crankshaft position sensor
voltage is high enough. • Crankshaft
• Starter motor
• Starting system circuit
• Dead (Weak) battery
• Refrigerant pressure sensor
• Accelerator pedal position sensor 2
1.PRECONDITIONING
TESTING CONDITION:
• Before performing the following procedure, confirm that battery voltage is more than 12.8 V at idle.
• Before performing the following procedure, confirm that all load switches and A/C switch are turned
OFF.
>> GO TO 2.
2.PERFORM COMPONENT FUNCTION CHECK
With CONSULT
1. Start engine and let it idle.
2. Select “BAT CUR SEN” in “DATA MONITOR” mode with CONSULT.
3. Check “BAT CUR SEN” indication for 10 seconds.
“BAT CUR SEN” should be above 2,300 mV at least once.
Without CONSULT
1. Start engine and let it idle.
2. Check the voltage between ECM harness connector and ground.
ECM
+ - Voltage
Connector
Terminal Terminal
58 Above 2.3 V at
F7 68
(Battery current sensor signal) least once
ECM Sensor L
Connector Terminal Name Connector Terminal
71 Battery current sensor F98 1
F7 M
75 Crankshaft position sensor F65 1
101 Refrigerant pressure sensor E44 3
E7
102 Accelerator pedal position sensor 2 E71 5
N
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts. O
4.CHECK COMPONENTS
Check the following.
• Crankshaft position sensor (Refer to EC-650, "Component Inspection".) P
• Refrigerant pressure sensor (Refer to EC-745, "Diagnosis Procedure".)
• Accelerator pedal position sensor 2 (Refer to EC-728, "Component Inspection".)
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-42, "Intermittent Incident".
NO >> Replace malfunctioning component.
5.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT
Revision: 2012 July EC-699 N17
P1554 BATTERY CURRENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE (TYPE 1)]
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between battery current sensor harness connector and ECM harness connector.
ECM
Voltage
+ -
Connector (Approx.)
Terminal
58 JPBIA3286ZZ
F7 68 2.5 V
(Battery current sensor signal)
Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-130, "FOR MAINTENANCE
REQUIRED BATTERY MODELS : How to Handle Battery".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace battery current sensor. Refer to PG-152, "Exploded View".
ECM receives input speed sensor signal from TCM via the CAN communication line. ECM uses this signal for EC
engine control.
DTC Logic INFOID:0000000006941253
C
DTC DETECTION LOGIC
NOTE:
• If DTC P1715 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC UXXXX. D
• If DTC P1715 is displayed with DTC P0335, first perform the trouble diagnosis for DTC P0335. Refer
to EC-648, "DTC Logic".
• If DTC P1715 is displayed with DTC P0340, first perform the trouble diagnosis for DTC P0340. Refer
E
to EC-652, "DTC Logic".
• If DTC P1715 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605. Refer
to EC-673, "DTC Logic".
F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
Input speed sensor signal is different G
(The CAN communication line is open or shorted)
Input speed sensor from the theoretical value calculated by
P1715 • Harness or connectors
(TCM output) ECM from output speed sensor signal
(Input speed sensor circuit is open or shorted)
and engine rpm signal.
• TCM
H
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING I
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON. J
3. Turn ignition switch OFF and wait at least 10 seconds.
K
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and drive the vehicle at more than 50 km/h (31 MPH) for at least 5 seconds. L
CAUTION:
Always drive vehicle at a safe speed.
2. Check 1st trip DTC. M
Is 1st trip DTC detected?
YES >> Go to EC-701, "Diagnosis Procedure".
NO >> INSPECTION END N
Diagnosis Procedure INFOID:0000000006941254
ECM receives two vehicle speed signals via the CAN communication line. One is sent from “ABS actuator and
electric unit (control unit)” via combination meter, and the other is from TCM (Transmission control module).
ECM uses these signals for engine control.
DTC Logic INFOID:0000000006941256
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(Secondary speed sensor circuit is open or shorted.)
(Wheel sensor circuit is open or shorted.)
The difference between two vehicle
Vehicle speed sensor • TCM
P1720 speed signals is out of the specified
(TCM output) • Secondary speed sensor
range.
• ABS actuator and electric unit (control unit)
• Wheel sensor
• Combination meter
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine.
2. Drive vehicle at a speed of 20 km/h (12 MPH) or more for at least 5 seconds without depressing the brake
pedal.
3. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-702, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941257
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
A brake switch signal is not sent to ECM • Harness or connectors
P1805 Brake switch for extremely long time while the vehicle is (Stop lamp switch circuit is open or shorted.)
driving. • Stop lamp switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect stop lamp switch harness connector.
2. Disconnect ECM harness connector.
3. Check the continuity between ECM harness connector and stop lamp switch harness connector.
EC
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
Throttle control motor ECM detects a voltage of power source for
P2100 (Throttle control motor relay circuit is open)
relay circuit open throttle control motor is excessively low.
• Throttle control motor relay
• Harness or connectors
Throttle control motor ECM detect the throttle control motor relay is
P2103 (Throttle control motor relay circuit is shorted)
relay circuit short stuck ON.
• Throttle control motor relay
ECM
Voltage
Connector Terminal Connector Terminal
F10 15 E7 108 Battery voltage
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 2.
>> Repair open circuit or short to ground or short to power in harness or connectors. G
4.CHECK FUSE
1. Disconnect 20 A fuse (No. 49) from IPDM E/R.
2. Check 20 A fuse for blown. H
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace 20 A fuse. I
ECM
Conditions Voltage
Connector Terminal Connector Terminal K
Ignition switch: OFF Approx. 0 V
F10 2 E7 108
Ignition switch: ON Battery voltage
L
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 6. M
6.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. N
3. Disconnect IPDM E/R harness connector F104.
4. Check the continuity between ECM harness connector and IPDM E/R harness connector.
O
ECM IPDM E/R
Continuity
Connector Terminal Connector Terminal
P
F10 2 F104 65 Existed
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Revision: 2012 July EC-707 N17
P2100, P2103 THROTTLE CONTROL MOTOR RELAY
< DTC/CIRCUIT DIAGNOSIS > [HR15DE (TYPE 1)]
Check the following.
• IPDM E/R connector F104
• Harness for open or short between IPDM E/R and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK FUSE
1. Disconnect 15 A fuse (No. 47) from IPDM E/R.
2. Check 15 A fuse for blown.
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace 15 A fuse.
9.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-39, "Removal and Installation" (With I–KEY) or PCS-73,
"Removal and Installation" (Without I–KEY).
NO >> Repair or replace harness or connectors.
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next test.
1. Turn ignition switch OFF and wait at least 10 seconds. G
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION: H
Before performing the following procedure, confirm that battery voltage is more than 11 V when
engine is running.
I
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
J
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check DTC.
Is DTC detected? K
YES >> Go to EC-709, "Diagnosis Procedure".
NO >> INSPECTION END
L
Diagnosis Procedure INFOID:0000000006941264
ECM
Voltage
Connector Terminal Connector Terminal
F10 15 E7 108 Battery voltage
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 4.
4.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT-II
1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector F104.
3. Check the continuity between ECM harness connector and IPDM E/R harness connector.
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK FUSE
1. Disconnect 20 A fuse (No. 49) from IPDM E/R.
2. Check 20 A fuse for blown.
Is the inspection result normal?
YES >> GO TO 10.
NO >> Replace 20 A fuse.
7.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT-III
1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector F104.
3. Check the continuity between ECM harness connector and IPDM E/R harness connector.
>> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK FUSE C
1. Disconnect 15 A fuse (No. 47) from IPDM E/R.
2. Check 15 A fuse for blown.
Is the inspection result normal? D
YES >> GO TO 10.
NO >> Replace 15 A fuse.
E
10.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
Is the inspection result normal? F
YES >> Replace IPDM E/R. Refer to PCS-39, "Removal and Installation" (With I–KEY) or PCS-73,
"Removal and Installation" (Without I–KEY).
NO >> Repair or replace harness or connectors. G
11.CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Turn ignition switch OFF.
2. Disconnect electric throttle control actuator harness connector. H
3. Disconnect ECM harness connector.
4. Check the continuity between electric throttle control actuator harness connector and ECM harness con-
nector. I
PBIB2974E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
• Harness or connectors
Throttle control motor ECM detects short in both circuits between (Throttle control motor circuit is shorted.)
P2118
circuit short ECM and throttle control motor. • Electric throttle control actuator
(Throttle control motor) D
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING E
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next test.
1. Turn ignition switch OFF and wait at least 10 seconds. F
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
G
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
H
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check DTC.
Is DTC detected? I
YES >> Go to EC-713, "Diagnosis Procedure".
NO >> INSPECTION END
J
Diagnosis Procedure INFOID:0000000006941267
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
Electric throttle control actuator does not function
A)
properly due to the return spring malfunction.
Electric throttle control
P2119 Throttle valve opening angle in fail-safe mode is Electric throttle control actuator
actuator B) D
not in specified range.
C) ECM detect the throttle valve is stuck open.
>> GO TO 2.
H
2.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A AND B
1. Turn ignition switch ON and wait at least 1 second.
2. Set selector lever to D (CVT) or 1st (M/T) position and wait at least 3 seconds. I
3. Set selector lever to P (CVT) or Neutral (M/T) position.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Turn ignition switch ON and wait at least 1 second.
6. Set selector lever to D (CVT) or 1st (M/T) position and wait at least 3 seconds. J
7. Set selector lever to P (CVT) or Neutral (M/T) position.
8. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
9. Check DTC. K
Is DTC detected?
YES >> Go to EC-715, "Diagnosis Procedure".
NO >> GO TO 3. L
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION C
1. Turn ignition switch ON and wait at least 1 second.
2. Set selector lever to D (CVT) or 1st (M/T) position and wait at least 3 seconds. M
3. Set selector lever to P (CVT) or Neutral (M/T) position.
4. Start engine and let it idle for 3 seconds.
5. Check DTC. N
Is DTC detected?
YES >> Go to EC-715, "Diagnosis Procedure".
NO >> INSPECTION END O
Diagnosis Procedure INFOID:0000000006941270
PBIB2974E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Accelerator pedal position An excessively low voltage from the APP • Harness or connectors D
P2122
sensor 1 circuit low input sensor 1 is sent to ECM. (APP sensor 1 circuit is open or shorted.)
Accelerator pedal position An excessively high voltage from the APP • Accelerator pedal position sensor
P2123 (APP sensor 1)
sensor 1 circuit high input sensor 1 is sent to ECM. E
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING F
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next test.
1. Turn ignition switch OFF and wait at least 10 seconds. G
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle. H
>> GO TO 2.
I
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC. J
Is DTC detected?
YES >> Go to EC-717, "Diagnosis Procedure".
NO >> INSPECTION END K
Diagnosis Procedure INFOID:0000000006941272
E71 4 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
ECM A
Terminal Condition Voltage
Connector
+ −
EC
110 Fully released 0.6 - 0.9 V
111
(APP sensor 1 signal) Fully depressed 3.9 - 4.7 V
E7 Accelerator pedal
103 Fully released 0.3 - 0.6 V C
104
(APP sensor 2 signal) Fully depressed 1.95 - 2.4 V
Is the inspection result normal?
D
YES >> INSPECTION END
NO >> GO TO 2.
2.REPLACE ACCELERATOR PEDAL ASSEMBLY E
Replace accelerator pedal assembly. Refer to ACC-3, "Exploded View".
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Accelerator pedal position An excessively low voltage from the • Harness or connectors
P2127
sensor 2 circuit low input APP sensor 2 is sent to ECM. (APP sensor 2 circuit is open or shorted.)
(Battery current sensor circuit is open or shorted.)
[Crankshaft position sensor (POS) circuit is shorted.]
(Refrigerant pressure sensor circuit is shorted.)
Accelerator pedal position An excessively high voltage from the • Accelerator pedal position sensor (APP sensor 2)
P2128
sensor 2 circuit high input APP sensor 2 is sent to ECM. • Battery current sensor
• Crankshaft position sensor (POS)
• Refrigerant pressure sensor
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Go to EC-720, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941275
APP sensor
Ground Voltage
Connector Terminal
E71 5 Ground Approx. 5 V
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 3.
ECM Sensor F
Connector Terminal Item Connector Terminal
71 Battery current sensor F98 1
F7 G
75 Crankshaft position sensor (POS) F65 1
101 Refrigerant pressure sensor E44 3
E7
102 APP sensor E71 5 H
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair short to ground or short to power in harness or connectors. I
5.CHECK COMPONENTS
Check the following. J
• Battery current sensor (Refer to EC-691, "Component Inspection".)
• Crankshaft position sensor (POS) (Refer to EC-650, "Component Inspection".)
• Refrigerant pressure sensor (Refer to EC-745, "Diagnosis Procedure".)
Is the inspection result normal? K
YES >> GO TO 10.
NO >> Replace malfunctioning component.
L
6.CHECK APP SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. M
3. Check the continuity between APP sensor harness connector and ECM harness connector.
ECM
Terminal Condition Voltage
Connector
+ −
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connector D
Rationally incorrect voltage is sent to ECM
Throttle position sensor (TP sensor 1 and 2 circuit is open or shorted.)
P2135 compared with the signals from TP sensor
circuit range/performance • Electric throttle control actuator
1 and TP sensor 2.
(TP sensor 1 and 2)
E
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
F
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON. G
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle. H
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE I
ECM A
Terminal Condition Voltage
Connector
+ −
EC
33 Fully released More than 0.36 V
(TP sensor 1 signal) Fully depressed Less than 4.75 V
F7 36 Accelerator pedal
34 Fully released Less than 4.75 V C
(TP sensor 2 signal) Fully depressed More than 0.36 V
Is the inspection result normal?
D
YES >> INSPECTION END
NO >> GO TO 2.
2.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR E
Replace electric throttle control actuator. Refer to EM-159, "Exploded View".
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connector
(APP sensor 1 and 2 circuit is open or shorted.)
Rationally incorrect voltage (Battery current sensor circuit is open or shorted.)
is sent to ECM compared [Crankshaft position sensor (POS) circuit is shorted.)
Accelerator pedal position sensor
P2138 with the signals from APP (Refrigerant pressure sensor circuit is shorted.)
circuit range/performance
sensor 1 and APP sensor • Accelerator pedal position sensor (APP sensor 1 and 2)
2. • Battery current sensor
• Crankshaft position sensor (POS)
• Refrigerant pressure sensor
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Go to EC-726, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006941281
APP sensor
Ground Voltage
Connector Terminal
E71 4 Ground Approx. 5 V
APP sensor C
Ground Voltage
Connector Terminal
E71 5 Ground Approx. 5 V
Is the inspection result normal? D
YES >> GO TO 7.
NO >> GO TO 4.
E
4.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. F
3. Check the continuity between APP sensor harness connector and ECM harness connector.
ECM
Terminal Condition Voltage
Connector
+ −
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK COOLING FAN MOTOR RELAY 3
Refer to EC-731, "Component Inspection (Cooling Fan Relay 3)".
The electrical load signal (Headlamp switch signal, rear window defogger switch signal, etc.) is transferred to
ECM through the CAN communication line.
Component Function Check INFOID:0000000006941300
1.INSPECTION START
Confirm the malfunctioning circuit (rear window defogger, headlamp or heater fan). Refer to EC-732, "Compo-
nent Function Check".
Which circuit is related to the incident?
Rear window defogger>>GO TO 2
Headlamp>>GO TO 3.
Heater fan>>GO TO 4.
2.CHECK REAR WINDOW DEFOGGER SYSTEM
Perform trouble diagnosis of rear window defogger system. Refer to DEF-15, "Work Flow".
D
>> INSPECTION END
1.INSPECTION START
Turn ignition switch to START.
Is any cylinder ignited?
YES >> GO TO 2.
NO >> Go to EC-734, "Diagnosis Procedure".
2.CHECK FUEL INJECTOR FUNCTION
With CONSULT
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT.
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT
1. Let engine idle.
2. Listen to each fuel injector operating sound.
PBIB3332E
Fuel injector
Ground Voltage
Cylinder Connector Front / Rear Terminal
F57 Front
1 1
F49 Rear
F59 Front
2 1
F50 Rear
Ground Battery voltage
F58 Front
3 1
F51 Rear
F60 Front
4 1
F52 Rear
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following.
• IPDM E/R connector F104
>> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK FUEL INJECTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT EC
Terminals Resistance
1 and 2 11.1 - 14.5 Ω [at 10 - 60°C (50 - 140°F)] P
JPBIA5334ZZ
ECM
+ − Voltage
Connector Terminal Connector Terminal
F10 23 E7 108 Battery voltage
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and ECM harness connector.
1.INSPECTION START EC
Turn ignition switch OFF, and restart engine.
Does the engine start?
C
YES-1 >> With CONSULT: GO TO 2.
YES-2 >> Without CONSULT: GO TO 3.
NO >> Go to EC-739, "Diagnosis Procedure".
2.IGNITION SIGNAL FUNCTION D
With CONSULT
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT. E
2. Make sure that each circuit produces a momentary engine speed drop.
Is the inspection result normal?
YES >> INSPECTION END F
NO >> Go to EC-739, "Diagnosis Procedure".
3.IGNITION SIGNAL FUNCTION
Without CONSULT G
1. Let engine idle.
2. Check the voltage signal between ECM harness connector and ground with an oscilloscope.
H
ECM
Voltage signal
Connector Terminal Connector Terminal
I
17
18
21 J
F10 E7 108
22
K
JMBIA0219GB
NOTE:
The pulse cycle changes depending on rpm at idle. L
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-739, "Diagnosis Procedure". M
Diagnosis Procedure INFOID:0000000006941310
Condenser
Ground Voltage
Connector Terminal
F36 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 3.
3.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector F104.
3. Check the continuity between IPDM E/R harness connector and condenser harness connector.
>> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK CONDENSER GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check the continuity between condenser harness connector and ground.
Condenser
Ground Continuity
Connector Terminal
F36 2 Ground Existed
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK CONDENSER
Refer to EC-743, "Component Inspection (Condenser)"
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace condenser.
7.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-IV
1. Reconnect all harness connectors disconnected.
2. Disconnect ignition coil harness connector.
Ignition coil
Ground Voltage
Cylinder Connector Terminal EC
1 F27 3
2 F33 3
Ground Battery voltage C
3 F30 3
4 F45 3
Is the inspection result normal? D
YES >> GO TO 8.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT E
Ignition coil
Ground Continuity
Cylinder Connector Terminal G
1 F27 2
2 F33 2
Ground Existed H
3 F30 2
4 F45 2
3. Also check harness for short to power. I
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair open circuit or short to power in harness or connectors. J
9.CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check the continuity between ECM harness connector and ignition coil harness connector. K
Terminals Resistance
1 and 2 Except 0 or ∞ Ω [at 25°C (77°F)]
1 and 3
Except 0 Ω [at 25°C (77°F)]
2 and 3
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace malfunctioning ignition coil with power transistor. Refer to EM-175, "Exploded View".
2.CHECK IGNITION COIL WITH POWER TRANSISTOR-II
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT to release fuel pressure, or fuel pressure applies again during the following proce-
dure.
4. Start engine.
5. After engine stalls, crank it two or three times to release all fuel pressure.
6. Turn ignition switch OFF.
7. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
8. Remove ignition coil and spark plug of the cylinder to be checked.
9. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
10. Connect spark plug and harness connector to ignition coil.
11. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 -
0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
12. Crank engine for about three seconds, and check whether spark
is generated between the spark plug and the grounded metal
portion.
A
1.CHECK CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector. EC
3. Check resistance between condenser terminals as follows.
1.CHECK MI FUNCTION
1. Turn ignition switch ON.
2. Make sure that MI lights up.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-744, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000006941316
1.CHECK DTC
Check that DTC UXXXX is not displayed.
Is DTC detected?
YES >> Perform trouble diagnosis for DTC UXXXX.
NO >> GO TO 2.
2.CHECK COMBINATION METER
Check DTC with combination meter. Refer to MWI-35, "DTC Index" (TYPE A) or MWI-95, "DTC Index" (TYPE
B).
Is DTC detected?
YES >> Perform troubleshooting relevant to DTC indicated.
NO >> GO TO 3.
3.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-63, "Removal and Installation" (TYPE A) or MWI-124,
"Removal and Installation" (TYPE B).
NO >> Repair or replace harness or connectors.
ECM
Terminal Voltage D
Connector
+ −
101
E7 98 1.0 - 4.0V E
(Refrigerant pressure sensor signal)
Is the inspection result normal?
YES >> INSPECTION END F
NO >> Go to EC-745, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000006941318
G
1.CHECK GROUND CONNECTION
1. Turn A/C switch and blower fan switch OFF.
2. Stop engine. H
3. Turn ignition switch OFF.
4. Check ground connection E78. Refer to Ground Inspection in GI-44, "Circuit Inspection".
Is the inspection result normal? I
YES >> GO TO 2.
NO >> Repair or replace ground connection.
2.CHECK REFRIGERANT PRESSURE SENSOR POWER SUPPLY CIRCUIT J
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT P
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between refrigerant pressure sensor harness connector and ECM harness connec-
tor.
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK REFRIGERANT PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between ECM harness connector and refrigerant pressure sensor harness connec-
tor.
>> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace refrigerant pressure sensor. Refer to HA-39, "REFRIGERANT PRESSURE SENSOR :
Removal and Installation".
NO >> Repair or replace.
SYMPTOM DIAGNOSIS A
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom Table INFOID:0000000006941322
EC
SPARK KNOCK/DETONATION
IDLING VIBRATION
ENGINE STALL
H
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel EC-736, "Compo-
Fuel pump circuit 1 1 2 3 2 2 2 3 2 nent Function
Check"
I
Fuel pressure regulator sys- EC-540, "Work Pro-
3 3 4 4 4 4 4 4 4 4
tem cedure"
J
EC-734, "Compo-
Fuel injector circuit 1 1 2 3 2 2 2 2 nent Function
Check"
EC-475, "EVAPO- K
Evaporative emission sys- RATIVE EMISSION
3 3 4 4 4 4 4 4 4 4
tem SYSTEM : System
Description"
L
Air Positive crankcase ventila- EC-757, "Inspec-
4 4 4 4 4 4 4 4 1
tion system tion"
3 3
Incorrect idle speed adjust- EC-536, "Work Pro- M
1 1 1 1 1
ment cedure"
EC-709, "DTC Log-
ic"
Electric throttle control actua- EC-713, "DTC Log- N
1 1 2 3 3 2 2 2 2 2 2
tor ic"
EC-715, "DTC Log-
ic"
O
Igni- Incorrect ignition timing ad- EC-755, "Inspec-
3 3 1 1 1 1 1 1
tion justment tion"
EC-739, "Diagnosis P
Ignition signal circuit 1 1 2 2 2 2 2 2
Procedure"
Main power supply and ground circuit EC-555, "Diagnosis
2 2 3 3 3 3 3 2 3
Procedure"
IDLING VIBRATION
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
ROUGH IDLE/HUNTING
Reference page
IDLING VIBRATION
D
ENGINE STALL E
SYMPTOM
IDLING VIBRATION
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
ROUGH IDLE/HUNTING
Reference page
IDLING VIBRATION
D
ENGINE STALL
E
PERIODIC MAINTENANCE
IDLE SPEED
Inspection INFOID:0000000006941324
E
JPBIA5335ZZ
1 : Timing indicator
G
>> INSPECTION END
H
I
MBIB1331E
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,
chafing and deterioration.
2. Check EVAP canister as follows:
a. Block port (A). Orally blow air through port (B).
Check that air flows freely through port (C).
b. Block port (B). Orally blow air through port (A).
Check that air flows freely through port (C).
JSBIA0335ZZ
3. Inspect fuel tank filler cap vacuum relief valve for clogging, stick-
ing, etc.
a. Wipe clean valve housing.
SEF989X
SEF943S
E
PBIB1589E
JSBIA0333ZZ
REMOVAL
1. Remove battery. Refer to PG-149, "FOR MAINTENANCE REQUIRED BATTERY MODELS : Exploded
View".
2. Remove IPDM E/R. Refer to PCS-39, "Exploded View" (With intelligent key system) or PCS-73,
"Exploded View" (Without intelligent key system).
3. Remove IPDM E/R cover (1).
A : mounting nut
B : mounting bolts
4. Disconnect ECM harness connectors.
5. Remove ECM mounting nuts.
6. Remove ECM from ECM bracket.
JSBIA0473ZZ
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Must be perform additional service when replacing ECM. Refer to EC-529, "Work Procedure".
F
Transmission Condition Specification
CVT No load* (in P or N position) 4 ± 5°BTDC
G
M/T No load* (in Neutral position) 10 ± 5°BTDC
*: Under the following conditions
• A/C switch: OFF
H
• Electric load: OFF (Lights, heater fan & rear window defogger)
• Steering wheel: Kept in straight-ahead position
L
Supply voltage Battery voltage (11 – 14 V)
Output voltage at idle 0.7 – 1.3 V*
0.8 – 4.0 g/s at idle* M
Mass air flow (Using CONSULT or GST)
2.0 – 10.0 g/s at 2,500 rpm*
*: Engine is warmed up to normal operating temperature and running under no load.
Check the vehicle type (Refer to GI-32, "Model Variation") to confirm the service information in EC section.
Vehicle type
Service information
Destination Emission control
China With EURO 5 OBD HR15DE (TYPE 1)
Australia With EURO 4 OBD HR15DE (TYPE 2)
Except for China and Australia Without OBD HR15DE (TYPE 3)
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT EC
PRE-TENSIONER" INFOID:0000000008748633
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING: D
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by E
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
F
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors. G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING: H
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing I
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service. J
Precaution for Procedure without Cowl Top Cover INFOID:0000000008748634
When performing the procedure after removing cowl top cover, cover K
the lower end of windshield with urethane, etc to prevent damage to
windshield.
L
PIIB3706J N
On Board Diagnostic (OBD) System of Engine INFOID:0000000008748635
The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of O
a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch OFF and disconnect the negative battery cable before any repair P
or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will
cause the MI to light up.
• Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Certain systems and components, especially those related to OBD, may use a new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to PG-6, "Harness Connec-
tor".
PBIB2947E
PBIB0090E
E
• After performing each TROUBLE DIAGNOSIS, perform DTC
CONFIRMATION PROCEDURE or Component Function
Check. The DTC should not be displayed in the DTC CONFIRMA-
TION PROCEDURE if the repair is completed. The Component F
Function Check should be a good result if the repair is completed.
H
SAT652J
SEF348N
P
• Do not operate fuel pump when there is no fuel in lines.
• Tighten fuel hose clamps to the specified torque.
SEF709Y
PREPARATION A
PREPARATION
Special Service Tools INFOID:0000000008748637
EC
Tool number
Description C
Tool name
KV10118400 Measuring fuel pressure
Fuel tube adapter
D
E
PBIB3043E
KV10120000
Fuel tube adapter F
JSBIA0410ZZ
H
Commercial Service Tools INFOID:0000000008748638
I
Tool name Description
Oxygen sensor thread Reconditioning the exhaust system threads before
cleaner installing a new oxygen sensor. Use with anti- J
seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for Zirco-
nia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for Tita- K
nia Oxygen Sensor
AEM488
L
Anti-seize lubricant Lubricating oxygen sensor thread cleaning tool
i.e.: (PermatexTM when reconditioning exhaust system threads.
133AR or equivalent
meeting MIL specifica- M
tion MIL-A-907)
N
S-NT779
SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location INFOID:0000000008748639
JSBIA1899ZZ
1. Cooling fan relay 2. IPDM E/R 3. Mass air flow sensor (with intake air
Refer to PCS-6, "Component Parts temperature sensor)
Location".
4. Electric throttle control actuator (with 5. EVAP canister purge volume control
built in throttle position sensor and solenoid valve
throttle control motor)
ENGINE COMPARTMENT
EC
I
JSBIA0564ZZ
1. PCV valve 2. Fuel injector No.1 3. Intake valve timing control solenoid
valve J
4. Fuel injector No.2 5. Fuel injector No.3 6. Knock sensor
7. Fuel injector No.4 8. Camshaft position sensor (PHASE) 9. Engine coolant temperature sensor
10. Ignition coil No.4 (with power transis- 11. Ignition coil No.3 (with power transis- 12. Ignition coil No.2 (with power transis- K
tor) tor) tor)
13. Ignition coil No.1 (with power transis- 14. Engine oil temperature sensor* 15. Crankshaft position sensor (POS)
tor) L
A. Under water inlet B. Right side of engine rear
JSBIA0565ZZ
BODY COMPARTMENT
EC
L
JSBIA1900ZZ
Component Reference
Accelerator pedal position sensor EC-770, "Accelerator Pedal Position Sensor"
Camshaft position sensor (PHASE) EC-770, "Camshaft Position Sensor (PHASE)"
EC
JMBIA0714GB D
Cooling Fan INFOID:0000000008748643
Cooling fan operates at low and high speed when the current flows in the cooling fan motor. E
Refer to EC-789, "COOLING FAN CONTROL : System Description" for cooling fan operation.
Crankshaft Position Sensor (POS) INFOID:0000000008748644
F
The crankshaft position sensor (POS) is located on the cylinder
block rear housing facing the gear teeth (cogs) of the signal plate at
end of the crankshaft. It detects the fluctuation of the engine revolu- G
tion.
The sensor consists of a permanent magnet and Hall IC.
When the engine is running, the high and low parts of the teeth
cause the gap with the sensor to change. H
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor I
changes.
PBIA9209J
The ECM receives the voltage signal and detects the fluctuation of
the engine revolution.
J
ECM receives the signals as shown in the figure.
JMBIA0714GB
M
ECM INFOID:0000000008748645
N
The ECM consists of a microcomputer and connectors for signal
input and output and for power supply. The ECM controls the engine.
PBIA9222J
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc.
SEF594K
<Reference data>
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
PBIA9215J
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector circuit, the coil in the fuel injec-
tor is energized. The energized coil pulls the ball valve back and
allows fuel to flow through the fuel injector into the intake manifold.
The amount of fuel injected depends upon the injection pulse dura-
tion. Pulse duration is the length of time the fuel injector remains
open. The ECM controls the injection pulse duration based on
engine fuel needs.
PBIA9664J
*: ECM determines the start signal status by the signals of engine speed and battery voltage. C
The ECM activates the fuel pump for a few seconds after the ignition switch is turned ON to improve engine
start ability. If the ECM receives a engine speed signal from the crankshaft position sensor (POS) and cam-
shaft position sensor (PHASE), it knows that the engine is rotating, and causes the pump to operate. If the D
engine speed signal is not received when the ignition switch is ON, the engine stalls. The ECM stops pump
operation and prevents battery discharging, thereby improving safety. The ECM does not directly drive the fuel
pump. It controls the ON/OFF fuel pump relay, which in turn controls the fuel pump.
E
Condition Fuel pump operation
Ignition switch is turned to ON. Operates for 1 second.
F
Engine running and cranking Operates.
When engine is stopped Stops in 1.5 seconds.
Except as shown above Stops. G
H
The heated oxygen sensor 1 is placed into the exhaust manifold. It
detects the amount of oxygen in the exhaust gas compared to the
outside air. The heated oxygen sensor 1 has a closed-end tube
made of ceramic zirconia. The zirconia generates voltage from I
approximately 1 V in richer conditions to 0 V in leaner conditions.
The heated oxygen sensor 1 signal is sent to the ECM. The ECM
adjusts the injection pulse duration to achieve the ideal air-fuel ratio. J
The ideal air-fuel ratio occurs near the radical change from 1 V to 0
V.
K
SEF463R
SEF288D
O
P
SYSTEM DESCRIPTION
SYSTEM DESCRIPTION
The ignition signal from the ECM is sent to and amplified by the power transistor. The power transistor turns
ON and OFF the ignition coil primary circuit. This ON/OFF operation induces the proper high voltage in the coil
secondary circuit.
A
The intake air temperature sensor is built-into mass air flow sensor
(1). The sensor detects intake air temperature and transmits a signal
to the ECM. EC
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.
C
D
PBIA9559J
<Reference data> E
PBIB1842E
The knock sensor is attached to the cylinder block. It senses engine knocking using a piezoelectric element. A
knocking vibration from the cylinder block is sensed as vibrational pressure. This pressure is converted into a
voltage signal and sent to the ECM. N
O
The Malfunction Indicator (MI) is located on the combination meter.
The MI will light up when the ignition switch is turned ON without the
engine running. This is a bulb check.
When the engine is started, the MI should go off. If the MI remains P
on, the on board diagnostic system has detected an engine system
malfunction.
For details, refer to EC-800, "DIAGNOSIS DESCRIPTION : Malfunc-
tion Indicator (MI)".
SAT652J
The mass air flow sensor (1) is placed in the stream of intake air. It
measures the intake flow rate by measuring a part of the entire
intake flow. The mass air flow sensor controls the temperature of the
hot wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The more air, the greater
the heat loss.
Therefore, the electric current supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The
ECM detects the air flow by means of this current change.
PBIA9559J
The refrigerant pressure sensor is installed at the condenser of the air conditioner system. The sensor uses an
electrostatic volume pressure transducer to convert refrigerant pressure to voltage. The voltage signal is sent
to ECM, and ECM controls cooling fan system.
PBIB2657E
Brake switch signal is applied to the ECM through the stop lamp switch when the brake pedal is depressed.
This signal is used mainly to decrease the engine speed when the vehicle is driving.
Throttle Control Motor INFOID:0000000008748663
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed-
back to the ECM to control the throttle valve in response to driving conditions via the throttle control motor.
Throttle Control Motor Relay INFOID:0000000008748664
Power supply for the throttle control motor is provided to the ECM via throttle control motor relay. The throttle
control motor relay is ON/OFF controlled by the ECM. When the ignition switch is turned ON, the ECM sends
an ON signal to throttle control motor relay and battery voltage is provided to the ECM. When the ignition
switch is turned OFF, the ECM sends an OFF signal to throttle control motor relay and battery voltage is not
provided to the ECM.
A
Electric throttle control actuator consists of throttle control motor,
throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement. EC
The throttle position sensor has two sensors. These sensors are a
kind of potentiometer which transform the throttle valve position into
output voltage, and emit the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig- C
nals and controls the throttle valve in response to driving conditions
via the throttle control motor.
D
PBIB0145E
PBIB2962E
PBIB1588E
JSBIA0070GB
ECM performs various controls such as fuel injection control and ignition timing control.
ENGINE CONTROL SYSTEM : Circuit Diagram INFOID:0000000008749198
JSBIA2784GB
EC
JSBIA2785GB
JSBIA2786GB
*1: 1 (with engine coolant temperature gauge) / 8 (without engine coolant temperature gauge)
*2: 2 (with engine coolant temperature gauge) / 10 (without engine coolant temperature gauge)
*3: 2
*4: 1
*5: 7
*6: 10
*7: Not used in this model.
*8: Used in this model.
NOTE:
JSBIA0762GB
A/C ON signal*3
BCM
Blower fan ON signal*3
*1: This sensor is not used to control the engine system under normal conditions.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.
*3: This signal is sent to the ECM through CAN communication line.
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from the crankshaft position sensor (POS), camshaft position
sensor (PHASE) and the mass air flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
<Fuel increase>
• During warm-up
• When starting the engine
• During acceleration
• Hot-engine operation
• When selector lever is changed from N to D (A/T models)
• High-load, high-speed operation
<Fuel decrease>
• During deceleration
• During high engine speed operation
EC
PBIB2953E
The mixture ratio feedback system provides the best air-fuel mixture ratio for drivability and emission control. D
The three way catalyst (manifold) can better reduce CO, HC and NOx emissions. This system uses heated
oxygen sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The ECM
adjusts the injection pulse width according to the sensor voltage signal. For more information about heated
oxygen sensor 1, refer to EC-773, "Heated Oxygen Sensor 1". This maintains the mixture ratio within the E
range of stoichiometric (ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching F
characteristics of heated oxygen sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal
from heated oxygen sensor 2.
• Open Loop Control
G
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
- Deceleration and acceleration
- High-load, high-speed operation H
- Malfunction of heated oxygen sensor 1 or its circuit
- Insufficient activation of heated sensor 1 at low engine coolant temperature
- High engine coolant temperature I
- During warm-up
- When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL J
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from heated oxygen
sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to
the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as orig-
inally designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic K
changes during operation (i.e., fuel injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between L
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes “short-term fuel trim” and “long-term fuel trim”.
M
“Short-term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from heated oxygen sensor 1 indicates whether the mixture ratio is RICH or LEAN compared
to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and an
increase in fuel volume if it is lean. N
“Long-term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the “short-term fuel trim” from the central value. Such deviation will occur due to individual engine differ-
ences, wear over time and changes in the usage environment.
O
SEF337W
JSBIA0763GB
SYSTEM DESCRIPTION
Firing order: 1 - 3 - 4 - 2 G
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of the
engine. The ignition timing data is stored in the ECM.
The ECM receives information such as the injection pulse width and camshaft position sensor (PHASE) sig-
nal. Computing this information, ignition signals are transmitted to the power transistor. H
During the following conditions, the ignition timing is revised by the ECM according to the other data stored in
the ECM.
• At starting I
• During warm-up
• At idle
• At low battery voltage
• During acceleration J
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition. K
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
AIR CONDITIONING CUT CONTROL
L
JSBIA0320GB
A/C ON signal*2
BCM
Blower fan ON signal*2
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line.
SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
• When the accelerator pedal is fully depressed.
• When cranking the engine.
• At high engine speeds.
• When the engine coolant temperature becomes excessively high.
• When operating power steering during low engine speed or low vehicle speed.
• When engine speed is excessively low.
• When refrigerant pressure is excessively low or high.
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- EC
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. C
Each control unit transmits/receives data but selectively reads required data only.
Refer to LAN-32, "CAN COMMUNICATION SYSTEM : CAN Communication Signal Chart", about CAN com-
munication for detail. D
COOLING FAN CONTROL
COOLING FAN CONTROL : System Diagram INFOID:0000000008748676
E
J
JSBIA0321GB
JSBIA0077GB
JSBIA0764GB
SYSTEM DESCRIPTION F
K
PBIB3039E
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the L
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the M
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating.
N
INTAKE VALVE TIMING CONTROL
JSBIA0079GB
SYSTEM DESCRIPTION
MBIB1560E
This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed, and engine coolant
temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve timing (IVT) control sole-
noid valve depending on driving status. This makes it possible to control the shut/open timing of the intake
valve to increase engine torque in low/mid speed range and output in high-speed range.
This system is an on board diagnostic system that records exhaust emission-related diagnostic information EC
and detects a sensors/actuator-related malfunction. A malfunction is indicated by the malfunction indicator
(MI) and stored in ECU memory as a DTC. The diagnostic information can be obtained with the diagnostic tool
(GST: Generic Scan Tool).
C
GST (Generic Scan Tool) INFOID:0000000008748683
When GST is connected with a data link connector equipped on the vehicle side, it will communicate with the
control unit equipped in the vehicle and then enable various kinds of diagnostic tests. Refer to EC-793, "Diag- D
nosis Description".
NOTE:
Service $0A is not applied for regions where it is not mandated. E
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MI will not illuminate at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MI illuminates. The MI illuminates at the same time when the DTC is stored. <2nd
trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation. Specific on board diagnostic items will cause the ECM to illuminate or blink the MI,
and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
×: Applicable —: Not applicable
Priority Items
C
Freeze frame data Misfire — DTC: P0300 - P0304
1
Fuel Injection System Function — DTC: P0171, P0172
2 Except the above items
D
3 1st trip freeze frame data
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was saved in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated E
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze F
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem- G
ory is erased.
DIAGNOSIS DESCRIPTION : Counter System INFOID:0000000008748686
H
RELATIONSHIP BETWEEN MI, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
• When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory. I
• When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MI will come on.
• The MI will turn OFF after the vehicle is driven 3 times (driving pattern B) with no malfunction. The drive is
J
counted only when the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs
while counting, the counter will reset.
• The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A) with-
out the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel Injec- K
tion System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times (driving pattern
C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC RESULTS” mode of CON-
SULT will count the number of times the vehicle is driven. L
• The 1st trip DTC is not displayed when the self-diagnosis results in OK for the 2nd trip.
COUNTER SYSTEM CHART
M
Items Fuel Injection System Misfire Other
MI (turns OFF) 3 (pattern B) 3 (pattern B) 3 (pattern B)
DTC, Freeze Frame Data (no display) 80 (pattern C) 80 (pattern C) 40 (pattern A) N
1st Trip DTC (clear) 1 (pattern C), *1 1 (pattern C), *1 1 (pattern B)
1st Trip Freeze Frame Data (clear) *1, *2 *1, *2 1 (pattern B)
O
For details about patterns B and C under “Fuel Injection System” and “Misfire”, see “EXPLANATION FOR
DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYS-
TEM”.
For details about patterns A and B under Other, see “EXPLANATION FOR DRIVING PATTERNS FOR “MIS- P
FIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM”.
• *1: Clear timing is at the moment OK is detected.
• *2: Clear timing is when the same malfunction is detected in the 2nd trip.
Relationship Between MI, DTC, 1st Trip DTC and Driving Patterns for “Misfire <Exhaust Quality De-
terioration>”, “Fuel Injection System”
JMBIA1060GB
*1: When the same malfunction is de- *2: MI will turn OFF after vehicle is driven *3: When the same malfunction is de-
tected in two consecutive trips, MI will 3 times (pattern B) without any mal- tected in two consecutive trips, the
light up. functions. DTC and the freeze frame data will be
stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: The 1st trip DTC and the 1st trip
will not be displayed any longer after the first time, the 1st trip DTC and the freeze frame data will be cleared at
vehicle is driven 80 times (pattern C) 1st trip freeze frame data will be the moment OK is detected.
without the same malfunction. (The stored in ECM.
DTC and the freeze frame data still
remain in ECM.)
*7: When the same malfunction is de- *8: 1st trip DTC will be cleared when ve-
tected in the 2nd trip, the 1st trip hicle is driven once (pattern C) with-
freeze frame data will be cleared. out the same malfunction after DTC
is stored in ECM.
Explanation for Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”
Driving Pattern B
Refer to EC-798, "DIAGNOSIS DESCRIPTION : Driving Pattern".
JMBIA1061GB
*1: When the same malfunction is de- *2: MI will turn OFF after vehicle is driven *3: When the same malfunction is de-
tected in two consecutive trips, MI will 3 times (pattern B) without any mal- tected in two consecutive trips, the
light up. functions. DTC and the freeze frame data will be
stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: 1st trip DTC will be cleared after vehi-
will not be displayed any longer after the first time, the 1st trip DTC and the cle is driven once (pattern B) without
vehicle is driven 40 times (pattern A) 1st trip freeze frame data will be the same malfunction.
without the same malfunction. stored in ECM.
(The DTC and the freeze frame data
still remain in ECM.)
*7: When the same malfunction is de-
tected in the 2nd trip, the 1st trip
freeze frame data will be cleared.
Explanation for Driving Patterns Except for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection
System”
Driving Pattern A
Refer to EC-798, "DIAGNOSIS DESCRIPTION : Driving Pattern".
Driving Pattern B
Refer to EC-798, "DIAGNOSIS DESCRIPTION : Driving Pattern".
DIAGNOSIS DESCRIPTION : Driving Pattern INFOID:0000000008748687
DRIVING PATTERN A
Driving pattern A means a trip satisfying the following conditions.
• Engine speed reaches 400 rpm or more.
• Engine coolant temperature rises by 20°C (68°F) or more after starting the engine.
• Engine coolant temperature reaches 70°C (158°F) or more.
• The ignition switch is turned from ON to OFF.
NOTE:
• When the same malfunction is detected regardless of driving conditions, reset the counter of driving pattern
A.
• When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving
pattern A.
DRIVING PATTERN B
Driving pattern B means a trip satisfying the following conditions.
• Engine speed reaches 400 rpm or more.
• Engine coolant temperature reaches 70°C (158°F) or more.
• Vehicle speed of 70 – 120 km/h (44 – 75 MPH) is maintained for 60 seconds or more under the control of
closed loop.
• Vehicle speed of 30 – 60 km/h (19 – 37 MPH) is maintained for 10 seconds or more under the control of
closed loop.
• Under the closed loop control condition, the following state reaches 12 seconds or more in total: Vehicle
speed of 4 km/h (2 MPH) or less with idling condition.
• The state of driving at 10 km/h (7 MPH) or more reaches 10 minutes or more in total.
• A lapse of 22 minutes or more after engine start.
NOTE:
• Drive the vehicle at a constant velocity.
• When the same malfunction is detected regardless of driving conditions, reset the counter of driving pattern
B.
• When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving
pattern B.
DRIVING PATTERN C
Driving pattern C means operating vehicle as per the following:
The following conditions should be satisfied at the same time:
Engine speed: (Engine speed in the freeze frame data) ± 375 rpm
Calculated load value: (Calculated load value in the freeze frame data) x (1 ±0.1) [%]
Engine coolant temperature condition:
System Readiness Test (SRT) code is specified in Service $01 of SAE J1979/ISO 15031-5.
As part of an enhanced emissions test for Inspection & Maintenance (I/M), certain states require the status of E
SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and com-
ponents. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use
the information in this Service Manual to set the SRT to “CMPLT”. F
In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased. G
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern; the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM mem- H
ory power supply is interrupted for several hours.
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items the I
vehicle is returned to the customer untested.
NOTE:
If MI is ON during the state emissions inspection, the vehicle is also returned to the customer untested even
J
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and
DTC (No DTCs) before the inspection.
SRT SET TIMING K
SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is
done regardless of whether the result is OK or NG. The set timing is different between OK and NG results and
is shown in the table below.
L
Example
Self-diagnosis result Ignition cycle
Diagnosis M
← ON → OFF ← ON → OFF ← ON → OFF ← ON →
All OK Case 1 P0400 OK (1) — (1) OK (2) — (2)
P0402 OK (1) — (1) — (1) OK (2)
N
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT”
Case 2 P0400 OK (1) — (1) — (1) — (1) O
P0402 — (0) — (0) OK (1) — (1)
P1402 OK (1) OK (2) — (2) — (2)
P
SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT”
• When detecting a DTC that affects exhaust gas, the exhaust emis-
sion-related control module transmits a malfunction indicator lamp
signal to ECM via CAN communication line.
ECM prioritizes (MI: ON/blink) the signal received from the exhaust
emission-related control module and the ECM-stored DTC that
affects exhaust gas and transmits a malfunction indicator lamp sig-
nal to the combination meter via CAN communication line.
The combination meter turns ON or blinks the MI, according to the
signal transmitted from ECM, and alerts the driver of malfunction
detection.
• Control modules that a DTC of MI ON/Blink is stored (Control mod-
SAT652J
ule varies among DTCs.):
- ECM
- TCM
1. The MI illuminates when ignition switch is turned ON (engine is not running).
NOTE:
Check the MI circuit if MI does not illuminate. Refer to EC-1030, "Component Function Check".
2. When the engine is started, the MI should go off.
NOTE:
If MI remains ON or continues blinking, a DTC(s) that affects exhaust gas is detected. In this case, Self-
diagnosis is required for performing inspection and repair.
On Board Diagnosis Function INFOID:0000000008748690
Accelerator pedal released ECM can learn the accelerator pedal released position. Refer to EC-841, "Description".
position learning
D
Throttle valve closed position ECM can learn the throttle valve closed position. Refer to EC-842, "Description".
learning
Idle air volume learning ECM can learn the idle air volume. Refer to EC-843, "Description".
E
Mixture ratio self-learning Mixture ratio self-learning value can be erased. Refer to EC-845, "Description".
value clear
JMBIA1515GB
PBIB0092E
EC
PBIB3005E
A particular trouble code can be identified by the number of four-digit numeral flashes per the following.
J
Number 0 1 2 3 4 5 6 7 8 9 A B C D E F
Flashes 10 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16
K
The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-sec-
onds) - OFF (0.6-seconds) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-seconds ON and 0.3-seconds OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later L
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-seconds OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC 0000 refers to no mal- M
function. Refer to EC-821, "DTC Index".
How to Erase Self-diagnostic Results
By performing this procedure, ECM memory is erased and the following diagnostic information is erased as N
well.
• Diagnostic trouble codes
• 1st trip diagnostic trouble codes
O
• Freeze frame data
• 1st trip freeze frame data
• System readiness test (SRT) codes
• Test values P
NOTE:
Also, if a battery terminal is disconnected, ECM memory is erased and the diagnostic information as listed
above is erased. (The amount of time required for erasing may vary from a few seconds to several hours.)
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
FUNCTION
• Engine: After warming up, idle Steering wheel: Not being turned Off C
PW/ST SIGNAL
the engine Steering wheel: Being turned On
Rear window defogger switch: ON
On
and/or Lighting switch: 2nd position D
LOAD SIGNAL • Ignition switch: ON
Rear window defogger switch and lighting
Off
switch: OFF
IGNITION SW • Ignition switch: ON → OFF → ON On → Off → On E
PBIA9221J
JMBIA0213GB
2.9 - 8.8 V
J
[Engine is running]
• Warm-up condition
3 108 Heated oxygen sensor 1 • Idle speed
Output K
(G) (B) heater
JMBIA0030GB
1.8 V
M
[Ignition switch: ON]
4 108 Throttle control motor • Engine stopped
Output
(P) (B) (Close) • Selector lever: D (A/T), 1st (M/T)
• Accelerator pedal: Fully released N
JMBIA0215GB
[Engine is running] 10 V
• Engine speed: Below 3,900 rpm af-
ter the following conditions are met
- Engine: after warming up
- Keeping the engine speed be-
5 108 Heated oxygen sensor 2 tween 3,500 and 4,000 rpm for 1
Output minute and at idle for 1 minute un-
(BR/W) (B) heater
der no load
JMBIA0214GB
[Engine is running]
• Idle speed
[Engine is running]
• Engine speed: About 2,000 rpm
(More than 100 seconds after start-
ing engine.)
JMBIA0216GB
10
— ECM ground — — —
(B)
11
— ECM ground — — —
(B)
BATTERY VOLTAGE
15 108 [Ignition switch: OFF]
Throttle control motor relay Output (11 - 14 V)
(G/W) (B)
[Ignition switch: ON] 0 - 1.0 V
17 0 - 0.3 V
Ignition signal No. 1
(V)
[Engine is running]
• Warm-up condition
• Idle speed
18 NOTE:
Ignition signal No. 2 The pulse cycle changes depend-
(Y/B)
ing on rpm at idle
JMBIA0219GB
108
Output
21 (B)
Ignition signal No. 4 0.2 - 0.5 V
(W)
[Engine is running]
• Warm-up condition
22 • Engine speed: 2,500 rpm
Ignition signal No. 3
(BR)
JMBIA0220GB
[Engine is running]
• Warm-up condition
31
Fuel injector No. 1 • Engine speed: 2,000 rpm H
(L)
JMBIA0222GB I
[Engine is running]
[Ignition switch: OFF]
0 - 1.0 V
• A few seconds after turning ignition
32 108 ECM relay J
Output switch OFF
(P) (B) (Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
• More than a few seconds after turn-
(11 - 14 V) K
ing ignition switch OFF
[Ignition switch: ON]
• Engine stopped
More than 0.36 V
• Selector lever: D (A/T), 1st (M/T) L
33 36 • Accelerator pedal: Fully released
Throttle position sensor 1 Input
(G) (R) [Ignition switch: ON]
• Engine stopped
Less than 4.75 V M
• Selector lever: D (A/T), 1st (M/T)
• Accelerator pedal: Fully depressed
[Ignition switch: ON]
• Engine stopped N
Less than 4.75 V
• Selector lever: D (A/T), 1st (M/T)
34 36 • Accelerator pedal: Fully released
Throttle position sensor 2 Input
(B) (R) [Ignition switch: ON] O
• Engine stopped
More than 0.36 V
• Selector lever: D (A/T), 1st (M/T)
• Accelerator pedal: Fully depressed
P
36 Sensor ground
— — — —
(R) (Throttle position sensor)
37 40 [Engine is running]
Knock sensor Input 2.5 V
(W) (B) • Idle speed
0 - 4.8 V
38 44 Engine coolant tempera-
Input [Engine is running] Output voltage varies with en-
(LG) (P) ture sensor
gine coolant temperature.
4.0 V
EC
[Engine is running]
• Warm-up condition
• Idle speed
NOTE: C
The pulse cycle changes depend-
ing on rpm at idle
JMBIA2185GB
61 62 Crankshaft position sensor D
Input
(R) (G) (POS)
4.0 V
E
[Engine is running]
• Engine speed: 2,000 rpm
F
JMBIA2186GB
Sensor ground
62
— [Crankshaft position sen- — — — G
(G)
sor (POS)]
Sensor ground
63
— [Camshaft position sensor — — — H
(GR)
(PHASE)]
3.6 V
[Engine is running] I
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depend- J
ing on rpm at idle
[Engine is running] L
• Engine speed is 2,000 rpm
JMBIA2184GB
M
[Ignition switch: ON]
BATTERY VOLTAGE
• Selector lever: P or N (A/T), Neutral
(11 - 14 V)
69 108 Park/Neutral position sig- (M/T) N
Input
(BR) (B) nal [Ignition switch: ON]
• Selector lever: Except above posi- 0V
tion O
72 36 Sensor power supply
— [Ignition switch: ON] 5V
(W) (R) (Throttle position sensor)
7 - 10 V
73 108 Intake valve timing control
Output [Engine is running]
(P) (B) solenoid valve
• Warm-up condition
• When revving engine up to
2,000rpm quickly
PBIA4937J
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Fail Safe INFOID:0000000008748693
E
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
L
The following is the information specified in Service $06 of SAE J1979/ISO 15031-5.
The test value is a parameter used to determine whether a system/circuit diagnostic test is OK or NG while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
M
maximum or minimum value and is compared with the test value being monitored.
These data (test value and test limit) are specified by On Board Monitor ID (OBDMID), Test ID (TID), Unit and
Scaling ID and can be displayed on the GST screen.
The items of the test value and test limit will be displayed with GST screen which items are provided by the N
ECM. (e.g., if bank 2 is not applied on this vehicle, only the items of bank 1 are displayed)
WIRING DIAGRAM A
ENGINE CONTROL SYSTEM
Wiring Diagram INFOID:0000000008769937
EC
For connector terminal arrangements, harness layouts, and alphabets in a (option abbreviation; if not
described in wiring diagram), refer to GI-12, "Connector Information".
C
JRBWC1221GB
JRBWC1222GB
EC
JRBWC1223GB
JRBWC1224GB
EC
JRBWC1225GB
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow INFOID:0000000008748700
OVERALL SEQUENCE
JSBIA1228GB
DETAILED FLOW
>> GO TO 2.
2.CHECK DTC C
1. Check DTC.
2. Perform the following procedure if DTC is displayed.
- Record DTC and freeze frame data. (Print them out with CONSULT or GST.) D
- Erase DTC. (Refer to “How to Erase DTC and 1st trip DTC” in EC-804, "CONSULT Function".)
- Study the relationship between the cause detected by DTC and the symptom described by the customer.
(Symptom Table is useful. Refer to EC-1033, "Symptom Table".) E
3. Check related service bulletins for information.
Is any symptom described and is any DTC detected?
Symptom is described, DTC is detected>>GO TO 3. F
Symptom is described, DTC is not detected>>GO TO 4.
Symptom is not described, DTC is detected>>GO TO 5.
3.CONFIRM THE SYMPTOM G
Try to confirm the symptom described by the customer (except MI ON).
Also study the normal operation and fail safe related to the symptom. Refer to EC-1037, "Description" and EC-
819, "Fail Safe". H
Diagnostic Work Sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected.
I
>> GO TO 5.
4.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer. J
Also study the normal operation and fail safe related to the symptom. Refer to EC-1037, "Description" and EC-
819, "Fail Safe".
Diagnostic Work Sheet is useful to verify the incident. K
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 6. L
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC CONFIRMATION PROCEDURE for the displayed DTC, and then make sure that DTC is
M
detected again.
If two or more DTCs are detected, refer to EC-820, "DTC Inspection Priority Chart" and determine trouble
diagnosis order.
NOTE: N
• Freeze frame data is useful if the DTC is not detected.
• Perform Component Function Check if DTC CONFIRMATION PROCEDURE is not included on Service
Manual. This simplified check procedure is an effective alternative though DTC cannot be detected during O
this check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIR-
MATION PROCEDURE.
Is DTC detected? P
YES >> GO TO 10.
NO >> Check according to GI-42, "Intermittent Incident".
6.PERFORM BASIC INSPECTION
Perform EC-846, "Work Procedure".
Do you have CONSULT?
>> GO TO 10.
10.DETECT MALFUNCTIONING PART BY DIAGNOSIS PROCEDURE
Inspect according to Diagnosis Procedure of the system.
NOTE:
The Diagnosis Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnosis Procedure. For details, refer to GI-44, "Circuit Inspec-
tion".
Is malfunctioning part detected?
YES >> GO TO 11.
NO >> Monitor input data from related sensors or check the voltage of related ECM terminals using CON-
SULT. Refer to EC-810, "Reference Value".
11.REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnosis Procedure again after repair and replace-
ment.
3. Check DTC. If DTC is displayed, erase it. Refer to “How to Erase DTC and 1st trip DTC” in EC-804,
"CONSULT Function".
>> GO TO 12.
12.FINAL CHECK
When DTC was detected in step 2, perform DTC CONFIRMATION PROCEDURE or Component Function
Check again, and then make sure that the malfunction have been repaired securely.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure
that the symptom is not detected.
Is DTC detected and does symptom remain?
YES-1 >> DTC is detected: GO TO 10.
YES-2 >> Symptom remains: GO TO 6.
NO >> Before returning the vehicle to the customer, make sure to erase unnecessary DTC in ECM.
(Refer to “How to Erase DTC and 1st trip DTC” in EC-804, "CONSULT Function".) If the comple-
tion of SRT is needed, drive vehicle under the specific “DRIVING PATTERN” in EC-852, "Descrip-
tion".
A
DESCRIPTION
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou- EC
bleshooting faster and more accurate.
In general, each customer feels differently about an incident. It is
important to fully understand the symptoms or conditions for a cus- C
tomer complaint.
Utilize a diagnostic worksheet like the WORKSHEET SAMPLE
below in order to organize all the information for troubleshooting.
Some conditions may cause the MI to come on steady or blink and D
DTC to be detected. Examples:
Vehicle ran out of fuel, which caused the engine to misfire.
SEF907L
E
WORKSHEET SAMPLE
MTBL0017
1.PERFORM INITIALIZATION OF NATS SYSTEM AND REGISTRATION OF ALL NATS IGNITION KEY IDS
Refer to SEC-195, "ECM : Work Procedure" (With intelligent key system) or SEC-367, "ECM : Work Proce-
dure" (Without intelligent key system).
>> GO TO 2.
2.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
Refer to EC-841, "Work Procedure".
>> GO TO 3.
3.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Refer to EC-842, "Work Procedure".
>> GO TO 4.
4.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-843, "Work Procedure".
>> END
Accelerator Pedal Released Position Learning is a function of ECM to learn the fully released position of the EC
accelerator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each
time harness connector of accelerator pedal position sensor or ECM is disconnected.
Work Procedure INFOID:0000000008748705 C
1.START
1. Make sure that accelerator pedal is fully released. D
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds. E
5. Turn ignition switch OFF and wait at least 10 seconds.
>> END F
Throttle Valve Closed Position Learning is a function of ECM to learn the fully closed position of the throttle
valve by monitoring the throttle position sensor output signal. It must be performed each time harness connec-
tor of electric throttle control actuator or ECM is disconnected.
Work Procedure INFOID:0000000008748707
1.START
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
>> END
Idle Air Volume Learning is a function of ECM to learn the idle air volume that keeps each engine idle speed EC
within the specific range. It must be performed under any of the following conditions:
• Each time electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of specification.
C
Work Procedure INFOID:0000000008748709
1.PRECONDITIONING D
Make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
• Battery voltage: More than 12.9 V (At idle) E
• Engine coolant temperature: 70 - 100°C (158 - 212°F)
• Selector lever: P or N (A/T), Neutral (M/T)
• Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger) F
• Steering wheel: Neutral (Straight-ahead position) position
• Vehicle speed: Stopped
• Transmission: Warmed-up G
- A/T models
• With CONSULT: Drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “TRANSMISSION” sys-
tem indicates less than 0.9 V.
• Without CONSULT: Drive vehicle for 10 minutes. H
- M/T models
• Drive vehicle for 10 minutes.
Do you have CONSULT? I
YES >> GO TO 2.
NO >> GO TO 3.
2.IDLE AIR VOLUME LEARNING J
With CONSULT
1. Perform ACCELERATOR PEDAL RELEASED POSITION LEARNING. Refer to EC-841, "Work Proce- K
dure".
2. Perform THROTTLE VALVE CLOSED POSITION LEARNING. Refer to EC-842, "Work Procedure".
3. Start engine and warm it up to normal operating temperature.
4. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode with CONSULT. L
5. Touch “START” and wait 20 seconds.
Is “CMPLT” displayed on CONSULT screen?
YES >> GO TO 4. M
NO >> GO TO 5.
3.IDLE AIR VOLUME LEARNING N
Without CONSULT
NOTE:
• It is better to count the time accurately with a clock.
O
• It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform ACCELERATOR PEDAL RELEASED POSITION LEARNING. Refer to EC-841, "Work Proce-
dure". P
2. Perform THROTTLE VALVE CLOSED POSITION LEARNING. Refer to EC-842, "Work Procedure".
3. Start engine and warm it up to normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
6. Repeat the following procedure quickly five times within 5 seconds.
- Fully depress the accelerator pedal.
- Fully release the accelerator pedal.
PBIB0665E
>> GO TO 4.
4.CHECK IDLE SPEED AND IGNITION TIMING
Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifi-
cations.
For specification, refer to EC-1044, "Idle Speed" and EC-1044, "Ignition Timing".
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following
• Check that throttle valve is fully closed.
• Check PCV valve operation.
• Check that downstream of throttle valve is free from air leakage.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace malfunctioning part.
6.DETECT MALFUNCTIONING PART
Engine component parts and their installation condition are questionable. Check and eliminate the cause of
the incident.
It is useful to perform “TROUBLE DIAGNOSIS - SPECIFICATION VALUE”. Refer to EC-857, "Description".
If any of the following conditions occur after the engine has started, eliminate the cause of the incident and
perform Idle Air Volume Learning all over again:
• Engine stalls.
• Erroneous idle.
This describes how to erase the mixture ratio self-learning value. For the actual procedure, follow the instruc- EC
tions in “Diagnosis Procedure”.
Work Procedure INFOID:0000000008748711
C
1.START
With CONSULT
1. Start engine and warm it up to normal operating temperature. D
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT.
3. Clear mixture ratio self-learning value by touching “CLEAR”.
With GST E
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector.
F
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness connector.
6. Select Service $03 with GST. Make sure DTC P0102 is detected.
7. Select Service $04 with GST to erase the DTC P0102. G
>> END
H
1.INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
- Hoses and ducts for leaks
- Air cleaner clogging
- Gasket
3. Confirm that electrical or mechanical loads are not applied.
- Headlamp switch is OFF.
- Air conditioner switch is OFF.
- Rear window defogger switch is OFF.
SEF983U
- Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm.
SEF976U
SEF977U
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3
3.CHECK TARGET IDLE SPEED
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
PBIA8513J
1. Stop engine.
2. Perform EC-841, "Work Procedure".
E
>> GO TO 5.
5.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING F
Perform EC-842, "Work Procedure".
G
>> GO TO 6.
6.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-843, "Work Procedure". H
Is Idle Air Volume Learning carried out successfully?
YES >> GO TO 7.
NO >> Follow the instruction of IDLE AIR VOLUME LEARNING. Then GO TO 4. I
7.CHECK TARGET IDLE SPEED AGAIN
1. Start engine and warm it up to normal operating temperature. J
2. Check idle speed.
For procedure, refer to EC-1038, "Inspection".
For specification, refer to EC-1044, "Idle Speed".
K
Is the inspection result normal?
YES >> GO TO 10.
L
NO >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the Following. M
• Check camshaft position sensor (PHASE) and circuit. Refer to EC-938, "Component Inspection".
• Check crankshaft position sensor (POS) and circuit. Refer to EC-934, "Component Inspection".
Is the inspection result normal? N
YES >> GO TO 9.
NO >> Repair or replace. Then GO TO 4.
9.CHECK ECM FUNCTION O
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization and registration of all NATS ignition key IDs. Refer to SEC-195, "ECM : Work Proce- P
dure" (With intelligent key system), SEC-367, "ECM : Work Procedure" (Without intelligent key system).
>> GO TO 4.
10.CHECK IGNITION TIMING
1. Run engine at idle.
MBIB1331E
>> GO TO 12.
12.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-842, "Work Procedure".
>> GO TO 13.
13.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-843, "Work Procedure".
Is idle air volume learning carried out successfully?
YES >> GO TO 14.
NO >> Follow the instruction of IDLE AIR VOLUME LEARNING. Then GO TO 4.
14.CHECK TARGET IDLE SPEED AGAIN
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
For procedure, refer to EC-1038, "Inspection".
For specification, refer to EC-1044, "Idle Speed".
Is the inspection result normal?
YES >> GO TO 15.
NO >> GO TO 17.
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light.
For procedure, refer to EC-1039, "Inspection".
For specification, refer to EC-1044, "Ignition Timing".
- Timing indicator (1)
MBIB1331E
>> GO TO 4.
19.INSPECTION END F
If ECM is replaced during this BASIC INSPECTION procedure, perform EC-840, "Work Procedure".
G
>> INSPECTION END
To quick connector
To fuel tube (engine side)
C : Hose clamp
CAUTION:
• Use suitable fuel hose for fuel pressure check (genuine
NISSAN fuel hose without quick connector). PBIB2982E
5 : No.2 spool
CAUTION: EC
• Wipe off oil or dirt from hose insertion part using cloth
moistened with gasoline.
• Apply proper amount of gasoline between top of the fuel C
tube (3) and No.1 spool (4).
• Insert fuel hose for fuel pressure check until it touches
the No.1 spool on fuel tube. PBIB2983E
If result is unsatisfactory, check fuel hoses and fuel tubes for clogging.
Is the inspection result normal? N
YES >> Replace fuel level sensor unit, fuel filter and fuel pump assembly. Refer to FL-6, "Exploded View".
NO >> Repair or replace.
O
OUTLINE
In order to set all SRTs, the self-diagnoses as in the “SRT ITEM” table must have been performed at least
once. Each diagnosis may require actual driving for a long period of time under various conditions.
SRT Item
The table below shows required self-diagnostic items to set the SRT to “CMPLT”.
EC
K
JSBIA0399GB
JPBIA5422GB
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again.
*2: Checking the vehicle speed with GST is advised.
• The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driving
habits, etc.
• “Zone A” is the fastest time where required for the diagnosis under normal conditions*. If the diagnosis is not
completed within “Zone A”, the diagnosis can still be performed within “Zone B”.
1. Select “SRT WORK SUPPORT” in “DTC & SRT CONFIRMATION” mode with CONSULT.
2. For SRT(s) that is not set, perform the corresponding “DTC CONFIRMATION PROCEDURE” according to
J
the “Performance Priority” in the “SRT ITEM” table. Refer to EC-852, "Description".
3. Check DTC.
Is any DTC detected?
K
YES >> Repair malfunction(s) and erase DTC. Refer to EC-821, "DTC Index".
NO >> GO TO 7.
4.PERFORM ROAD TEST L
• Check the “Performance Priority” in the “SRT ITEM” table. Refer to EC-852, "Description".
• Perform the most efficient SRT set driving pattern to set the SRT properly. Refer to EC-853, "SRT Set Driv-
ing Pattern". M
In order to set all SRTs, the SRT set driving pattern must be performed at least once.
>> GO TO 5. N
5.PATTERN 1
1. Check the vehicle condition;
- Engine coolant temperature is −10 to 35°C (14 to 95°F). O
- Fuel tank temperature is more than 0°C (32°F).
2. Start the engine.
3. Keep engine idling until the engine coolant temperature is greater than 70°C (158°F) P
NOTE:
ECM terminal voltage is follows;
• Engine coolant temperature
- −10 to 35°C (14 to 95°F): 3.0 – 4.3 V
- 70°(158°F): Less than 4.1 V
• Fuel tank temperature: Less than 1.4 V
Refer to EC-810, "Reference Value".
>> GO TO 6.
6.PATTERN 2
1. Drive the vehicle. And depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then
release the accelerator pedal and keep it released for more than 10 seconds.
2. Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH) again
NOTE:
• Checking the vehicle speed with GST is advised.
• When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended.
>> GO TO 7.
7.CHECK SRT STATUS
With CONSULT
Select “SRT STATUS” in “DTC & SRT CONFIRMATION” mode with CONSULT.
Without CONSULT
Perform “SRT status” mode with EC-800, "On Board Diagnosis Function".
With GST
Select Service $01 with GST.
Is SRT(s) set?
YES >> END
NO >> Call TECH LINE or take appropriate action.
DTC/CIRCUIT DIAGNOSIS A
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Description INFOID:0000000008748717
EC
The specification (SP) value indicates the tolerance of the value that is displayed in “SPEC” of “DATA MONI-
TOR” mode of CONSULT during normal operation of the Engine Control System. When the value in “SPEC” of
“DATA MONITOR” mode is within the SP value, the Engine Control System is confirmed OK. When the value C
in “SPEC” of “DATA MONITOR” mode is NOT within the SP value, the Engine Control System may have one
or more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the D
MI.
The SP value will be displayed for the following three items:
• B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board correc-
tion) E
• A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
• MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
F
Component Function Check INFOID:0000000008748718
1.START
G
Make sure that all of the following conditions are satisfied.
• Vehicle driven distance: More than 5,000 km (3,107 miles)
• Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm2, 14.25 - 15.12 psi) H
• Atmospheric temperature: 20 - 30°C (68 - 86°F)
• Engine coolant temperature: 75 - 95°C (167 - 203°F)
• Transmission: Warmed-up
- A/T models: After the engine is warmed up to normal operating temperature, drive vehicle until “FLUID I
TEMP SE” (A/T fluid temperature sensor signal) indicates more than 60°C (140°F).
- M/T models: After the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
• Electrical load: Not applied J
- Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
• Engine speed: Idle
K
>> GO TO 2.
2.PERFORM “SPEC” OF “DATA MONITOR” MODE L
With CONSULT
NOTE:
Perform “SPEC” in “DATA MONITOR” mode in maximum scale display. M
1. Perform EC-846, "Work Procedure".
2. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode
with CONSULT.
N
3. Make sure that monitor items are within the SP value.
Is the inspection result normal?
YES >> END O
NO >> Go to EC-858, "Diagnosis Procedure".
OVERALL SEQUENCE
PBIB2384E
EC
O
PBIB3213E
DETAILED PROCEDURE
P
1.CHECK “A/F ALPHA-B1”
With CONSULT
1. Start engine.
2. Confirm that the testing conditions are met. Refer to EC-857, "Component Function Check".
3. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
NOTE:
>> GO TO 14. P
14.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
>> GO TO 16.
16.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Detect malfunctioning part according to EC-1033, "Symptom Table".
17.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO-1 >> More than the SP value: GO TO 18.
NO-2 >> Less than the SP value: GO TO 25.
18.DETECT MALFUNCTIONING PART
1. Check for the cause of large engine friction. Refer to the following.
- Engine oil level is too high
- Engine oil viscosity
- Belt tension of alternator, A/C compressor, etc. is excessive
- Noise from engine
- Noise from transmission, etc.
2. Check for the cause of insufficient combustion. Refer to the following.
- Valve clearance malfunction
- Intake valve timing control function malfunction
- Camshaft sprocket installation malfunction, etc.
>> GO TO 22.
22.CHECK “A/F ALPHA-B1” EC
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
C
the SP value.
Is the measurement value within the SP value?
YES >> Detect malfunctioning part of mass air flow sensor circuit and repair it. Refer to EC-874, "DTC D
Logic". Then GO TO 29.
NO >> GO TO 23.
23.CHECK “MAS A/F SE-B1” E
Select “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value? F
YES >> GO TO 24.
NO >> More than the SP value: Replace mass air flow sensor (Refer to EM-284, "Exploded View"), and
then GO TO 29. G
24.REPLACE ECM
1. Replace ECM.
2. Go to EC-840, "Work Procedure". H
>> GO TO 29.
I
25.CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
• Crushed air ducts J
• Malfunctioning seal of air cleaner element
• Uneven dirt of air cleaner element
• Improper specification of intake air system
K
Is the inspection result normal?
YES >> GO TO 27.
NO >> Repair or replace malfunctioning part, and then GO TO 26.
L
26.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value. M
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Less than the SP value: GO TO 27. N
27.CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the O
SP value.
Is the measurement value within the SP value?
YES >> GO TO 28. P
NO >> Less than the SP value: Replace mass air flow sensor (Refer to EM-284, "Exploded View"), and
then GO TO 30.
28.CHECK INTAKE SYSTEM
Check for the cause of air leakage after the mass air flow sensor. Refer to the following.
• Disconnection, looseness, and cracks in air duct
• Looseness of oil filler cap
• Disconnection of oil level gauge
>> GO TO 30.
29.CHECK “A/F ALPHA-B1” AND “B/FUEL SCHDL”
Select “A/F ALPHA-B1” and “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the
indication is within the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Detect malfunctioning part according to EC-1033, "Symptom Table".
30.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and then make sure that the indication is
within the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Detect malfunctioning part according to EC-1033, "Symptom Table".
ECM
Ground Continuity
Connector Terminal F
10
F9
11 Ground Existed
G
E6 108
3. Also check harness for short to power.
Is the inspection result normal? H
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART I
Check the following.
• Harness connectors E12, F39
• Harness for open or short between ECM and ground J
ECM M
Ground Voltage
Connector Terminal
E6 93 Ground Battery voltage
Is the inspection result normal? N
YES >> GO TO 6.
NO >> GO TO 5.
O
5.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E12, F39 P
• 10 A fuse (No. 51)
• Harness for open or short between ECM and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK ECM POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF and wait at least 10 seconds.
ECM
Ground Voltage
Connector Terminal
After turning ignition switch OFF, battery voltage will
E6 105 Ground
exist for a few seconds, then drop to approximately 0 V.
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 9.
7.CHECK ECM POWER SUPPLY CIRCUIT-III
1. Turn ignition switch ON.
2. Check the voltage between IPDM E/R harness connector and ground.
IPDM E/R
Ground Voltage
Connector Terminal
F104 75 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 8.
NO >> Replace IPDM E/R. Refer to PCS-39, "Removal and Installation" (With Intelligent Key system), or
PCS-73, "Removal and Installation" (Without Intelligent Key system).
8.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
ECM
Ground Voltage
Connector Terminal
F9 32 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 13.
NO >> GO TO 10.
10.CHECK ECM POWER SUPPLY CIRCUIT-V
1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector F103.
3. Check the continuity between ECM harness connector and IPDM E/R harness connector.
>> Repair open circuit or short to ground or short to power in harness or connectors.
12.CHECK 20 A FUSE EC
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000008748722
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
When ECM is not transmitting or receiving CAN
U1000 communication signal of OBD (emission related di-
agnosis) for 2 seconds or more. • Harness or connectors
CAN communication line (CAN communication line is open or
When ECM is not transmitting or receiving CAN shorted)
U1001 communication signal other than OBD (emission
related diagnosis) for 2 seconds or more.
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- EC
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. C
Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000008748725
D
1.INSPECTION START
J
1. Erase DTC.
2. Perform DTC CONFIRMATION PROCEDURE.
See EC-869, "DTC Logic".
3. Check DTC. K
Is the DTC U1010 displayed again?
YES >> GO TO 2.
NO >> INSPECTION END L
2.REPLACE ECM
1. Replace ECM. M
2. Perform EC-840, "Work Procedure".
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
With CONSULT
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT.
2. Start engine and warm it up to the normal operating temperature.
3. Maintain the following conditions for at least 6 consecutive seconds. Hold the accelerator pedal as steady
as possible.
I
PBIA8559J
PBIA9557J
EC
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
Mass air flow sensor circuit An excessively low voltage from the sensor is (The sensor circuit is open or shorted.)
P0102
low input sent to ECM. • Intake air leakage
• Mass air flow sensor
• Harness or connectors
Mass air flow sensor circuit An excessively high voltage from the sensor is
P0103 (The sensor circuit is open or shorted.)
high input sent to ECM.
• Mass air flow sensor
1.INSPECTION START
Confirm the detected DTC.
Which DTC is detected?
P0102 >> GO TO 2.
P0103 >> GO TO 3.
2.CHECK INTAKE SYSTEM
Check the following for connection.
• Air duct
• Vacuum hoses
MAF sensor F
Ground Voltage
Connector Terminal
F47 5 Ground Battery voltage
G
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit or short to ground or short to power in harness or connectors. H
5.CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. I
3. Check the continuity between MAF sensor harness connector and ECM harness connector.
ECM
Terminal Condition Voltage
Connector
+ −
Ignition switch ON (Engine stopped.) Approx. 0.4 V
45
F6 (MAF sensor 52 Idle (Engine is warmed-up to normal operating temperature.) 0.7 - 1.2 V
signal)
Idle to about 4,000 rpm 0.7 - 1.2 V to Approx. 2.4 V*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK FOR THE CAUSE OF UNEVEN AIR FLOW THROUGH MASS AIR FLOW SENSOR
1. Turn ignition switch OFF.
2. Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
- Crushed air ducts
- Malfunctioning seal of air cleaner element
- Uneven dirt of air cleaner element
- Improper specification of intake air system parts
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK MASS AIR FLOW SENSOR-II
With CONSULT
1. Repair or replace malfunctioning part.
2. Start engine and warm it up to normal operating temperature.
3. Connect CONSULT and select “DATA MONITOR” mode.
ECM
E
Terminal Condition Voltage
Connector
+ −
Ignition switch ON (Engine stopped.) Approx. 0.4 V F
45
F6 (MAF sensor 52 Idle (Engine is warmed-up to normal operating temperature.) 0.7 - 1.2 V
signal)
Idle to about 4,000 rpm 0.7 - 1.2 V to Approx. 2.4 V*
G
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END H
NO >> GO TO 4.
4.CHECK MASS AIR FLOW SENSOR-III
I
With CONSULT
1. Turn ignition switch OFF.
2. Disconnect mass air flow sensor harness connector and reconnect it again.
3. Start engine and warm it up to normal operating temperature. J
4. Connect CONSULT and select “DATA MONITOR” mode.
5. Select “MAS A/F SE-B1” and check indication.
K
Monitor item Condition MAS A/F SE-B1
Ignition switch ON (Engine stopped.) Approx. 0.4 V
L
MAS A/F SE-B1 Idle (Engine is warmed-up to normal operating temperature.) 0.7 - 1.2 V
Idle to about 4,000 rpm 0.7 - 1.2 V to Approx. 2.4 V*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm. M
Without CONSULT
1. Turn ignition switch OFF.
2. Disconnect mass air flow sensor harness connector and reconnect it again.
3. Start engine and warm it up to normal operating temperature. N
4. Check the voltage between ECM harness connector and ground.
ECM
O
Terminal Condition Voltage
Connector
+ −
P
Ignition switch ON (Engine stopped.) Approx. 0.4 V
45
F6 (MAF sensor 52 Idle (Engine is warmed-up to normal operating temperature.) 0.7 - 1.2 V
signal)
Idle to about 4,000 rpm 0.7 - 1.2 V to Approx. 2.4 V*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Intake air temperature An excessively low voltage from the sensor is C
P0112 • Harness or connectors
sensor circuit low input sent to ECM.
(The sensor circuit is open or shorted.)
Intake air temperature An excessively high voltage from the sensor is • Intake air temperature sensor
P0113
sensor circuit high input sent to ECM. D
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
F
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
G
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected? H
YES >> Go to EC-879, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008748734 I
MAF sensor
Ground Voltage
Connector Terminal N
F47 2 Ground Approx. 5 V
Is the inspection result normal?
YES >> GO TO 3. O
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT P
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between mass air flow sensor harness connector and ECM harness connector.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Engine coolant temperature An excessively low voltage from the sensor C
P0117 • Harness or connectors
sensor circuit low input is sent to ECM.
(The sensor circuit is open or shorted.)
Engine coolant temperature An excessively high voltage from the sensor • Engine coolant temperature sensor
P0118
sensor circuit high input is sent to ECM. D
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
F
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
G
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check DTC.
Is DTC detected? H
YES >> Go to EC-881, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008748737 I
ECT sensor
Ground Voltage
Connector Terminal N
F68 1 Ground Approx. 5 V
Is the inspection result normal?
YES >> GO TO 3. O
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK ECT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT P
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between ECT sensor harness connector and ECM harness connector.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Throttle position sensor An excessively low voltage from the TP sensor • Harness or connectors D
P0122
2 circuit low input 2 is sent to ECM. (TP sensor 2 circuit is open or shorted.)
Throttle position sensor An excessively high voltage from the TP sensor • Electric throttle control actuator
P0123 (TP sensor 2)
2 circuit high input 2 is sent to ECM. E
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING F
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: G
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle.
>> GO TO 2. H
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC. I
Is DTC detected?
YES >> Go to EC-883, "Diagnosis Procedure".
J
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008748740
K
1.CHECK GROUND CONNECTION
1. Turn ignition switch OFF.
2. Check ground connection E78. Refer to Ground Inspection in GI-44, "Circuit Inspection". L
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection. M
2.CHECK THROTTLE POSITION SENSOR 2 POWER SUPPLY CIRCUIT
1. Disconnect electric throttle control actuator harness connector.
N
2. Turn ignition switch ON.
3. Check the voltage between electric throttle control actuator harness connector and ground.
O
Electric throttle control actuator
Ground Voltage
Connector Terminal
F115 1 Ground Approx. 5 V P
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK THROTTLE POSITION SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
ECM A
Terminal Condition Voltage
Connector
+ −
EC
33 Fully released More than 0.36 V
(TP sensor 1 signal) Fully depressed Less than 4.75 V
F6 36 Accelerator pedal
34 Fully released Less than 4.75 V C
(TP sensor 2 signal) Fully depressed More than 0.36 V
Is the inspection result normal?
D
YES >> INSPECTION END
NO >> GO TO 2.
2.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR E
1. Replace electric throttle control actuator.
2. Perform EC-885, "Special Repair Requirement".
F
>> INSPECTION END
Special Repair Requirement INFOID:0000000008748742
G
1.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Refer to EC-842, "Work Procedure". H
>> GO TO 2
2.PERFORM IDLE AIR VOLUME LEARNING I
PBIB1848E
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
• Harness or connectors
Heated oxygen sensor 1 circuit An excessively high voltage from the sensor
P0132 (The sensor circuit is open or shorted.)
high voltage is sent to ECM.
• Heated oxygen sensor 1
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Restart engine and let it idle for 2 minutes.
4. Check 1st trip DTC.
Is 1st trip DTC is detected?
YES >> Go to EC-886, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008748744
>> GO TO 3.
3.CHECK HO2S1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Disconnect heated oxygen sensor 1 (HO2S1) harness connector.
2. Disconnect ECM harness connector.
HO2S1 ECM G
Ground Continuity
Connector Terminal Connector Terminal
F116 4 F6 49 Ground Not existed H
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 5. I
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HO2S1 CONNECTOR FOR WATER
J
Check heated oxygen sensor 1 connector for water.
Is the inspection result normal?
YES >> GO TO 6. K
NO >> Repair or replace harness or connectors.
6.CHECK HEATED OXYGEN SENSOR 1
Refer to EC-887, "Component Inspection". L
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace heated oxygen sensor 1. Refer to EM-288, "Exploded View". M
1.INSPECTION START P
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 1
With CONSULT
SEF217YA
JMBIA0352ZZ
ECM
Terminal Condition Voltage
Connector
+ −
• The voltage fluctuates between 0 to 0.3 V and 0.6 to 1.0 V
more than 5 times within 10 seconds.
• The maximum voltage is over 0.6 V at least 1 time.
49
Engine speed held at 2,000 • The minimum voltage is below 0.3 V at least 1 time.
F6 (HO2S1 56
rpm constant under no load. • The voltage never exceeds 1.0 V.
signal)
1 time: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V
2 times: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V → 0.6 - 1.0 V →
0 - 0.3 V
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 4.
4.REPLACE HEATED OXYGEN SENSOR 1
Replace heated oxygen sensor 1.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
PBIB2991E
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
• Harness or connectors
(The sensor circuit is open or shorted.)
• Heated oxygen sensor 1
• Fuel pressure
Heated oxygen sensor 1 • The response of the voltage signal from the
P0133 • Fuel injector
circuit slow response sensor takes more than the specified time.
• Intake air leaks
• Exhaust gas leaks
• PCV valve
• Mass air flow sensor
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 10 seconds.
3. Turn ignition switch ON and select “HO2S1 (B1) P0133” of “HO2S1” in “DTC WORK SUPPORT” mode
with CONSULT.
4. Touch “START”.
5. Start engine and let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 3,600 rpm after this step. If the engine speed limit is exceeded,
return to step 5.
I
1.PERFORM COMPONENT FUNCTION CHECK
Without CONSULT
1. Start engine and warm it up to normal operating temperature. J
2. Check the voltage between ECM harness connector and ground under the following conditions.
ECM K
Terminal Condition Voltage
Connector
+ − L
• The voltage fluctuates between 0 to 0.3 V and 0.6 to 1.0
49 V more than 5 times within 10 seconds.
Engine speed held at 2,000 rpm
F6 (HO2S1 56 1 time: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V
constant under no load. M
signal) 2 times: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V → 0.6 - 1.0 V
→ 0 - 0.3 V
Is the inspection result normal?
YES >> INSPECTION END N
NO >> Go to EC-891, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000008748748
O
>> GO TO 3.
3.CHECK EXHAUST GAS LEAK
1. Start engine and let it idle.
2. Listen for an exhaust gas leak before three way catalyst (manifold).
SEC502D
Is the 1st trip DTC P0171 or P172 detected? Is it difficult to start engine?
YES >> Perform trouble diagnosis for DTC P0171 or P0172. Refer to EC-913, "DTC Logic" or EC-917,
"DTC Logic".
NO >> GO TO 6.
6.CHECK HEATED OXYGEN SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect heated oxygen sensor 1 (HO2S1) harness connector.
3. Disconnect ECM harness connector.
4. Check the continuity between HO2S1 harness connector and ECM harness connector.
HO2S1 ECM
Continuity
Connector Terminal Connector Terminal
F116 1 F6 56 Existed
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK HEATED OXYGEN SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between HO2S1 harness connector and ECM harness connector.
HO2S1 ECM
Continuity
Connector Terminal Connector Terminal
F116 4 F6 49 Existed
1.INSPECTION START L
Do you have CONSULT?
Do you have CONSULT?
M
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 1 N
With CONSULT
1. Start engine and warm it up to normal operating temperature.
2. Set “POST TRIGGER” to 100% in “DATA MONITOR” mode with CONSULT. O
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the following steps.
5. Touch “RECORD” on CONSULT screen.
P
SEF217YA
JMBIA0352ZZ
ECM
Terminal Condition Voltage
Connector
+ −
• The voltage fluctuates between 0 to 0.3 V and 0.6 to 1.0 V
more than 5 times within 10 seconds.
• The maximum voltage is over 0.6 V at least 1 time.
49
Engine speed held at 2,000 • The minimum voltage is below 0.3 V at least 1 time.
F6 (HO2S1 56
rpm constant under no load. • The voltage never exceeds 1.0 V.
signal)
1 time: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V
2 times: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V → 0.6 - 1.0 V →
0 - 0.3 V
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 4.
4.REPLACE HEATED OXYGEN SENSOR 1
Replace heated oxygen sensor 1.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new heated oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner (commercial service tool) and approved Anti-seize Lubricant (commercial service
tool).
E
SEF237U
F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
Heated oxygen sensor 1 The voltage from the sensor is constantly G
P0134 (The sensor circuit is open or shorted.)
circuit no activity detected approx. 0.3 V.
• Heated oxygen sensor 1
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE M
With CONSULT
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 10 seconds. N
3. Turn ignition switch ON and select “HO2S1 (B1) P0134” of “HO2S1” in “DTC WORK SUPPORT” mode
with CONSULT.
4. Touch “START”.
5. Start engine and let it idle for at least 3 minutes. O
NOTE:
Never raise engine speed above 3,600 rpm after this step. If the engine speed limit is exceeded,
return to step 5. P
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take approximately 40 to
50 seconds.)
CAUTION:
Always drive vehicle at a safe speed.
ECM
Terminal Condition Voltage
Connector
+ −
49 Engine speed held at 2,000 rpm • The voltage dose not remain in the range of 0.2 to
F6 56
(HO2S1 signal) constant under no load. 0.4 V.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-896, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000008748752
HO2S1 ECM
Continuity
Connector Terminal Connector Terminal
F116 1 F6 56 Existed
1. Check harness continuity between HO2S1 harness connector and ECM harness connector.
C
HO2S1 ECM
Continuity
Connector Terminal Connector Terminal
F116 4 F6 49 Existed D
2. Check harness continuity between ECM harness connector 49 or HO2S1 harness connector and ground.
E
HO2S1 ECM
Ground Continuity
Connector Terminal Connector Terminal
F116 4 F6 49 Ground Not existed F
3. Also check harness for short to power.
Is inspection result normal?
YES >> GO TO 4. G
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK HEATED OXYGEN SENSOR 1 H
Refer to EC-897, "Component Inspection".
Is inspection result normal?
YES >> GO TO 5. I
NO >> Replace heated oxygen sensor 1. Refer to EM-288, "Exploded View".
5.CHECK INTERMITTENT INCIDENT
J
Refer to GI-42, "Intermittent Incident".
1.INSPECTION START L
Do you have CONSULT?
Do you have CONSULT?
M
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 1 N
With CONSULT
1. Start engine and warm it up to normal operating temperature.
2. Set “POST TRIGGER” to 100% in “DATA MONITOR” mode with CONSULT. O
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the following steps.
5. Touch “RECORD” on CONSULT screen.
P
SEF217YA
JMBIA0352ZZ
ECM
Terminal Condition Voltage
Connector
+ −
• The voltage fluctuates between 0 to 0.3 V and 0.6 to 1.0 V
more than 5 times within 10 seconds.
• The maximum voltage is over 0.6 V at least 1 time.
49
Engine speed held at 2,000 • The minimum voltage is below 0.3 V at least 1 time.
F6 (HO2S1 56
rpm constant under no load. • The voltage never exceeds 1.0 V.
signal)
1 time: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V
2 times: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V → 0.6 - 1.0 V →
0 - 0.3 V
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 4.
4.REPLACE HEATED OXYGEN SENSOR 1
Replace heated oxygen sensor 1.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new heated oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner (commercial service tool) and approved Anti-seize Lubricant (commercial service
tool).
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
The current amperage in the heated oxygen sensor • Harness or connectors C
Heated oxygen sensor 1 1 heater circuit is out of the normal range. (The heated oxygen sensor 1 heater
P0135
heater control circuit low (An excessively low voltage signal is sent to ECM circuit is open or shorted.)
through the heated oxygen sensor 1 heater.) • Heated oxygen sensor 1 heater
D
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11 V at idle. F
>> GO TO 2.
G
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check 1st trip DTC. H
Is 1st trip DTC detected?
YES >> Go to EC-899, "Diagnosis Procedure".
NO >> INSPECTION END I
Diagnosis Procedure INFOID:0000000008748755
HO2S1 N
Ground Voltage
Connector Terminal
F116 2 Ground Battery voltage
O
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
P
3.DETECT MALFUNCTIONING PART
Check the following.
• IPDM E/R connector F104
• 10 A fuse (No. 49)
• Harness for open or short between HO2S1 and fuse
HO2S1 ECM
Continuity
Connector Terminal Connector Terminal
F116 3 F9 3 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 1 HEATER
Refer to EC-900, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace heated oxygen sensor 1. Refer to EM-288, "Exploded View".
6.CHECK INTERMITTENT INCIDENT
Perform GI-42, "Intermittent Incident".
E
PBIB1848E
F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
Heated oxygen sensor 2 An excessively high voltage from the sensor G
P0138 (The sensor circuit is open or shorted)
circuit high voltage is sent to ECM.
• Heated oxygen sensor 2
>> GO TO 2.
J
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. K
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 2 minutes.
5. Check 1st trip DTC.
L
Is 1st trip DTC detected?
YES >> Go to EC-901, "Diagnosis Procedure".
NO >> INSPECTION END
M
Diagnosis Procedure INFOID:0000000008748758
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E9 1 F6 59 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between HO2S2 harness connector and ECM harness connector.
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E9 4 F6 50 Existed
2. Check the continuity between HO2S2 harness connector or ECM harness connector and ground.
HO2S2 ECM
Ground Continuity
Connector Terminal Connector Terminal
E9 4 F6 50 Ground Not existed
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK HO2S2 CONNECTOR FOR WATER
Check connectors for water.
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 2
Revision: 2012 July EC-902 N17
P0138 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE (TYPE 2)]
With CONSULT
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT. A
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load. EC
5. Let engine idle for 1 minute.
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)” as the monitor item with
CONSULT.
7. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ± 25%. C
JSBIA0082GB F
“HO2S2 (B1)” should be above 0.68 V at least once when the “FUEL INJECTION” is + 25%.
“HO2S2 (B1)” should be below 0.36 V at least once when the “FUEL INJECTION” is − 25%.
Is the inspection result normal? G
YES >> INSPECTION END
NO >> GO TO 6.
3.CHECK HEATED OXYGEN SENSOR 2-I H
Without CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. I
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Check the voltage between ECM harness connector and ground under the following conditions. J
ECM
Terminal Condition Voltage K
Connector
+ −
The voltage should be above 0.68 V at
50 Revving up to 4,000 rpm under no load at least least once during this procedure.
L
F6 59
(HO2S2 signal) 10 times The voltage should be below 0.36 V at
least once during this procedure.
Is the inspection result normal? M
YES >> INSPECTION END
NO >> GO TO 4.
4.CHECK HEATED OXYGEN SENSOR 2-II N
Check the voltage between ECM harness connector and ground under the following conditions.
O
ECM
Terminal Condition Voltage
Connector
+ − P
The voltage should be above 0.68 V at
50 least once during this procedure.
F6 59 Keeping engine speed at idle for 10 minutes
(HO2S2 signal) The voltage should be below 0.36 V at
least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
ECM
Terminal Condition Voltage
Connector
+ −
The voltage should be above 0.68 V at
50 Coasting from 80 km/h (50 MPH) in D position least once during this procedure.
F6 59
(HO2S2 signal) (A/T), 4th gear position (M/T) The voltage should be below 0.36 V at
least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 6.
6.REPLACE HEATED OXYGEN SENSOR 2
Replace heated oxygen sensor 2.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new heated oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner (commercial service tool) and approved Anti-seize lubricant (commercial service
tool).
E
SEF302U
F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The sensor circuit is open or shorted) G
Heated oxygen sensor 2 It takes more time for the sensor to respond • Heated oxygen sensor 2
P0139
circuit slow response between rich and lean than the specified time. • Fuel pressure
• Fuel injector
H
• Intake air leaks
>> GO TO 4. P
4.PERFORM PROCEDURE FOR COND1-II
Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 5.
5.PERFORM PROCEDURE FOR COND1-III
Revision: 2012 July EC-905 N17
P0139 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE (TYPE 2)]
1. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
2. Let engine idle for 1 minute.
3. Select “HO2S2 (B1) P0139” of “HO2S2” in “DTC WORK SUPPORT” mode with CONSULT.
4. Touch “START”.
5. Rev engine up to 2,000 rpm two or three times quickly under no load.
Is “COMPLETED” appears on CONSULT screen?
YES >> GO TO 9.
NO >> GO TO 6.
6.PERFORM PROCEDURE FOR COND1-IV
When the following conditions are met, “TESTING” will be displayed at “COND1” on the CONSULT screen.
Maintain the condition continuously until “TESTING” changes to “COMPLETED”. (It will take approximately 60
seconds.)
>> GO TO 9.
9.PERFORM PROCEDURE FOR COND3-II
Touch “SELF DIAGRESULTS”.
Which is displayed on CONSULT screen?
YES >> INSPECTION END
NO >> Go to EC-907, "Diagnosis Procedure".
CAN NOT BE DIAGNOSED>>GO TO 10.
10.PERFORM PROCEDURE FOR COND3-III
1. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
2. Turn ignition switch ON and select “COOLAN TEMP/S” in “DATA MONITOR” mode with CONSULT.
3. Start engine and warm it up until “COOLAN TEMP/S” indication reaches to 70°C (158°F).
>> GO TO 5.
11.PREFORM COMPONENT FUNCTION CHECK
Perform Component Function Check. Refer to EC-907, "Component Function Check".
NOTE:
Use Component Function Check to check the overall function of heated oxygen sensor 2 circuit. During this
check, a 1st trip DTC might not be confirmed.
Is the inspection result normal?
Without CONSULT
1. Start engine and warm it up to normal operating temperature.
C
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Check the voltage between ECM harness connector and ground under the following condition. D
ECM
E
Terminal Condition Voltage
Connector
+ −
50 Revving up to 4,000 rpm under no load at A change of voltage should be more than
F6 59 F
(HO2S2 signal) least 10 times 0.12 V for 1 second during this procedure.
Is the inspection result normal?
YES >> INSPECTION END G
NO >> GO TO 2.
2.PERFORM COMPONENT FUNCTION CHECK-II
Check the voltage between ECM harness connector and ground under the following condition. H
ECM
I
Terminal Condition Voltage
Connector
+ −
50 A change of voltage should be more than J
F6 59 Keeping engine speed at idle for 10 minutes
(HO2S2 signal) 0.12 V for 1 second during this procedure.
Is the inspection result normal?
YES >> INSPECTION END K
NO >> GO TO 3.
3.PERFORM COMPONENT FUNCTION CHECK-III
L
Check the voltage between ECM harness connector and ground under the following condition.
ECM M
Terminal Condition Voltage
Connector
+ −
50 Coasting from 80 km/h (50 MPH) in D position A change of voltage should be more than N
F6 59
(HO2S2 signal) (A/T), 4th gear position (A/T) 0.12 V for 1 second during this procedure.
Is the inspection result normal?
YES >> INSPECTION END O
NO >> Go to EC-907, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000008748762
P
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E9 1 F6 59 Existed
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between HO2S2 harness connector and ECM harness connector.
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E9 4 F6 50 Existed
2. Check the continuity between HO2S2 harness connector or ECM harness connector and ground.
HO2S2 ECM
Ground Continuity
Connector Terminal Connector Terminal
E9 4 F6 50 Ground Not existed
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2
Refer to EC-908, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
6.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
1.INSPECTION START
Revision: 2012 July EC-908 N17
P0139 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE (TYPE 2)]
Do you have CONSULT?
Do you have CONSULT? A
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 2 EC
With CONSULT
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT. C
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute. D
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)” as the monitor item with
CONSULT.
7. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ± 25%. E
JSBIA0082GB
H
“HO2S2 (B1)” should be above 0.68 V at least once when the “FUEL INJECTION” is + 25%.
“HO2S2 (B1)” should be below 0.36 V at least once when the “FUEL INJECTION” is − 25%.
Is the inspection result normal?
I
YES >> INSPECTION END
NO >> GO TO 6.
3.CHECK HEATED OXYGEN SENSOR 2-I J
Without CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. K
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Check the voltage between ECM harness connector and ground under the following conditions.
L
ECM
Terminal Condition Voltage M
Connector
+ −
The voltage should be above 0.68 V at
F6
50
59
Revving up to 4,000 rpm under no load at least least once during this procedure. N
(HO2S2 signal) 10 times The voltage should be below 0.36 V at
least once during this procedure.
Is the inspection result normal? O
YES >> INSPECTION END
NO >> GO TO 4.
4.CHECK HEATED OXYGEN SENSOR 2-II P
Check the voltage between ECM harness connector and ground under the following conditions.
ECM
Terminal Condition Voltage
Connector
+ −
The voltage should be above 0.68 V at
50 least once during this procedure.
F6 59 Keeping engine speed at idle for 10 minutes
(HO2S2 signal) The voltage should be below 0.36 V at
least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 5.
5.CHECK HEATED OXYGEN SENSOR 2-III
Check the voltage between ECM harness connector and ground under the following conditions.
ECM
Terminal Condition Voltage
Connector
+ −
The voltage should be above 0.68 V at
50 Coasting from 80 km/h (50 MPH) in D position least once during this procedure.
F6 59
(HO2S2 signal) (A/T), 4th gear position (M/T) The voltage should be below 0.36 V at
least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 6.
6.REPLACE HEATED OXYGEN SENSOR 2
Replace heated oxygen sensor 2.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new heated oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner (commercial service tool) and approved Anti-seize lubricant (commercial service
tool).
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
The current amperage in the heated oxygen sensor 2 • Harness or connectors C
Heated oxygen sensor 2 heater circuit is out of the normal range. (The heated oxygen sensor 2 heater
P0141
heater control circuit low (An excessively low voltage signal is sent to ECM circuit is open or shorted.)
through the heated oxygen sensor 2 heater.) • Heated oxygen sensor 2 heater
D
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11 V at idle. F
>> GO TO 2.
G
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check 1st trip DTC. H
Is 1st tip DTC detected?
YES >> Go to EC-911, "Diagnosis Procedure".
NO >> INSPECTION END I
Diagnosis Procedure INFOID:0000000008748765
HO2S2 N
Ground Voltage
Connector Terminal
E9 2 Ground Battery voltage
O
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
P
3.DETECT MALFUNCTIONING PART
Check the following.
• IPDM E/R connector E32
• 10 A fuse (No. 49)
• Harness for open or short between heated oxygen sensor 2 and fuse
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E9 3 F9 5 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HO2S2 HEATER
Refer to EC-912, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
6.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
F
• Intake air leaks
• Heated oxygen sensor 1
• Fuel injector
• Fuel injection system does not operate properly.
Fuel injection system too • Exhaust gas leaks G
P0171 • The amount of mixture ratio compensation is too
lean • Incorrect fuel pressure
large. (The mixture ratio is too lean.)
• Lack of fuel
• Mass air flow sensor
• Incorrect PCV hose connection H
If it is difficult to start engine, the fuel injection system has a malfunction, too.
Crank engine while depressing accelerator pedal.
NOTE: N
When depressing accelerator pedal three-fourths (3/4) or more, the control system may not start the engine.
Do not depress accelerator pedal too much.
Does engine start? O
YES >> Go to EC-914, "Diagnosis Procedure".
NO >> Check exhaust and intake air leak visually.
4.PERFORM DTC CONFIRMATION PROCEDURE-II P
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
When the freeze frame data shows lower than 70°C (158°F),
T should be lower than 70°C (158°F).
Engine coolant temperature (T) condition
When the freeze frame data shows higher than or equal to 70°C (158°F),
T should be higher than or equal to 70°C (158°F).
CAUTION:
Always drive at a safe speed.
3. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-914, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008748768
SEC502D
With GST
1. Install all removed parts.
N
2. Check mass air flow sensor signal in Service $01 with GST.
Without CONSULT
1. Let engine idle.
2. Listen to each fuel injector operating sound.
PBIB3332E
PBIA9666J
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
F
• Heated oxygen sensor 1
• Fuel injection system does not operate properly. • Fuel injector
Fuel injection system too
P0172 • The amount of mixture ratio compensation is too • Exhaust gas leaks
rich
large. (The mixture ratio is too rich.) • Incorrect fuel pressure G
• Mass air flow sensor
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I J
1. Clear the mixture ratio self-learning value. Refer to EC-845, "Work Procedure".
2. Start engine.
K
Is it difficult to start engine?
YES >> GO TO 3.
NO >> GO TO 4. L
3.RESTART ENGINE
If it is difficult to start engine, the fuel injection system has a malfunction, too.
Crank engine while depressing accelerator pedal. M
NOTE:
When depressing accelerator pedal three-fourths (3/4) or more, the control system may not start the engine.
Do not depress accelerator pedal too much. N
Does engine start?
YES >> Go to EC-918, "Diagnosis Procedure".
NO >> Remove spark plugs and check for fouling, etc. O
4.PERFORM DTC CONFIRMATION PROCEDURE-II
1. Start engine and let it idle for at least 10 minutes.
2. Check 1st trip DTC. P
Is 1st trip DTC detected?
YES >> Go to EC-918, "Diagnosis Procedure".
NO >> GO TO 5.
5.PERFORM DTC CONFIRMATION PROCEDURE-III
1. Turn ignition switch OFF and wait at least 10 seconds.
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
When the freeze frame data shows lower than 70°C (158°F),
T should be lower than 70°C (158°F).
Engine coolant temperature (T) condition
When the freeze frame data shows higher than or equal to 70°C (158°F),
T should be higher than or equal to 70°C (158°F).
CAUTION:
Always drive at a safe speed.
3. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-918, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008748770
SEC502D
E
At idling: Approximately 350 kPa (3.5 bar, 3.57 kg/cm2, 51 psi)
Is the inspection result normal?
YES >> GO TO 6. F
NO >> GO TO 5.
5. CHECK FUEL HOSES AND FUEL TUBES
Check fuel hoses and fuel tubes for clogging. G
Is the inspection result normal?
YES >> Replace fuel level sensor unit, fuel filter and fuel pump assembly. Refer to FL-6, "Removal and
Installation". H
NO >> Repair or replace
6.CHECK MASS AIR FLOW SENSOR I
With CONSULT
1. Install all removed parts.
2. Check “MASS AIRFLOW” in “DATA MONITOR” mode with CONSULT. J
1.0 - 4.0 g/s : at idling
2.0 - 10.0 g/s : at 2,500 rpm K
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in “Service $01” with GST. L
Without CONSULT
1. Let engine idle.
PBIB3332E
8.CHECK FUELINJECTOR
1. Remove fuel injector assembly. Refer to EM-294, "Exploded View".
Keep fuel hose and all fuel injectors connected to fuel tube.
2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
3. Disconnect all fuel injector harness connectors.
4. Disconnect all ignition coil harness connectors.
5. Prepare pans or saucers under each fuel injectors.
6. Crank engine for about 3 seconds.
Make sure fuel does not drip from fuel injector.
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace the fuel injectors from which fuel is dripping. Always replace O-ring with new one. Refer
to EM-294, "Exploded View".
9.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Throttle position sensor An excessively low voltage from the TP sensor • Harness or connectors D
P0222
1 circuit low input 1 is sent to ECM. (TP sensor 1 circuit is open or shorted.)
Throttle position sensor An excessively high voltage from the TP sensor • Electric throttle control actuator
P0223 (TP sensor 1)
1 circuit high input 1 is sent to ECM. E
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING F
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: G
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle.
>> GO TO 2. H
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC. I
Is DTC detected?
YES >> Go to EC-921, "Diagnosis Procedure".
J
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008748772
K
1.CHECK GROUND CONNECTION
1. Turn ignition switch OFF.
2. Check ground connection E78. Refer to Ground Inspection in GI-44, "Circuit Inspection". L
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection. M
2.CHECK THROTTLE POSITION SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect electric throttle control actuator harness connector.
N
2. Turn ignition switch ON.
3. Check the voltage between electric throttle control actuator harness connector and ground.
O
Electric throttle control actuator
Ground Voltage
Connector Terminal
F115 1 Ground Approx. 5 V P
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK THROTTLE POSITION SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
ECM A
Terminal Condition Voltage
Connector
+ −
EC
33 Fully released More than 0.36 V
(TP sensor 1 signal) Fully depressed Less than 4.75 V
F6 36 Accelerator pedal
34 Fully released Less than 4.75 V C
(TP sensor 2 signal) Fully depressed More than 0.36 V
Is the inspection result normal?
D
YES >> INSPECTION END
NO >> GO TO 2.
2.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR E
1. Replace electric throttle control actuator.
2. Perform EC-923, "Special Repair Requirement".
F
>> INSPECTION END
Special Repair Requirement INFOID:0000000008748774
G
1.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Refer to EC-842, "Work Procedure". H
>> GO TO 2
2.PERFORM IDLE AIR VOLUME LEARNING I
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0300 Multiple cylinder misfire detected Multiple cylinder misfire. • Improper spark plug
• Insufficient compression
P0301 No.1 cylinder misfire detected No. 1 cylinder misfires.
• Incorrect fuel pressure
P0302 No. 2 cylinder misfire detected No. 2 cylinder misfires. • The fuel injector circuit is open or shorted
• Fuel injector
P0303 No. 3 cylinder misfire detected No. 3 cylinder misfires.
• Intake air leak
• The ignition signal circuit is open or shorted
• Lack of fuel
P0304 No. 4 cylinder misfire detected No. 4 cylinder misfires. • Signal plate
• Heated oxygen sensor 1
• Incorrect PCV hose connection
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Restart engine and let it idle for about 15 minutes.
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-925, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-II
1. Turn ignition switch OFF and wait at least 10 seconds.
PBIB3332E
D
SEF156I
HO2S1 ECM
Continuity
Connector Terminal Connector Terminal
F116 4 F6 49 Existed
5. Check the continuity between HO2S1 harness connector or ECM harness connector and ground.
HO2S1 ECM
Ground Continuity
Connector Terminal Connector Terminal
F116 4 F6 49 Ground Not existed
6. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 14.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
14.CHECK HO2S1 HEATER
Refer to EC-900, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 15.
NO >> Replace heated oxygen sensor 1. Refer to EM-288, "Exploded View".
15.CHECK MASS AIR FLOW SENSOR
With CONSULT
Check “MASS AIRFLOW” in “DATA MONITOR” mode with CONSULT.
>> GO TO 18.
18.CHECK INTERMITTENT INCIDENT
Revision: 2012 July EC-928 N17
P0300, P0301, P0302, P0303, P0304 MISFIRE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE (TYPE 2)]
Refer to GI-42, "Intermittent Incident".
A
>> INSPECTION END
EC
DTC No. Trouble diagnosis name DTC detected condition Possible cause
Knock sensor circuit low An excessively low voltage from the sensor is
P0327 • Harness or connectors
input sent to ECM.
(The sensor circuit is open or shorted.)
Knock sensor circuit An excessively high voltage from the sensor is • Knock sensor
P0328
high input sent to ECM.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-930, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008748778
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
• The crankshaft position sensor (POS) [Crankshaft position sensor (POS) circuit is
signal is not detected by the ECM during open or shorted.]
the first few seconds of engine cranking. (Refrigerant pressure sensor circuit is shorted.)
• The proper pulse signal from the crank- (Accelerator pedal position sensor 2 circuit is
Crankshaft position sensor
P0335 shaft position sensor (POS) is not sent to shorted.)
(POS) circuit
ECM while the engine is running. • Crankshaft position sensor (POS)
• The crankshaft position sensor (POS) • Refrigerant pressure sensor
signal is not in the normal pattern during • Accelerator pedal position sensor
engine running. • Accelerator pedal position sensor 2
• Signal plate
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds.
If engine does not start, crank engine for at least 2 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-932, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008748781
Check harness for short to power and short to ground, between the following terminals.
F
ECM Sensor
Connector Terminal Name Connector Terminal
74 Refrigerant pressure sensor E44 3 G
F6
75 CKP sensor (POS) F64 1
E6 102 APP sensor E71 5
H
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair short to ground or short to power in harness or connectors. I
5.CHECK REFRIGERANT PRESSURE SENSOR
Check the refrigerant pressure sensor. Refer to EC-1031, "Component Function Check".
J
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace refrigerant pressure sensor. Refer to HA-39, "REFRIGERANT PRESSURE SENSOR :
Removal and Installation". K
6.CHECK APP SENSOR
Refer to EC-1001, "Component Inspection". L
Is the inspection result normal?
YES >> GO TO 12.
NO >> GO TO 7. M
7.REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Perform EC-1002, "Special Repair Requirement". N
PBIA9210J
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
• The cylinder No. signal is not sent to ECM for
(The sensor circuit is open or shorted)
the first few seconds during engine cranking.
• Camshaft position sensor (PHASE)
Camshaft position sensor • The cylinder No. signal is not sent to ECM
P0340 • Camshaft (INT)
(PHASE) circuit during engine running.
• Starter motor
• The cylinder No. signal is not in the normal
• Starting system circuit
pattern during engine running.
• Dead (Weak) battery
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
1. Start engine and let it idle for at least 5 seconds.
If engine does not start, crank engine for at least 2 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-936, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-II
1. Keep engine speed at more than 800 rpm for at least 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-936, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008748784
PBIA9557J
PBIA9210J
F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Three way catalyst (manifold)
• Exhaust tube G
• Three way catalyst (manifold) does not operate
• Intake air leaks
Catalyst system efficiency properly.
P0420 • Fuel injector
below threshold • Three way catalyst (manifold) does not have
• Fuel injector leaks
enough oxygen storage capacity. H
• Spark plug
• Improper ignition timing
>> GO TO 3.
6.PERFORM DTC CONFIRMATION PROCEDURE-III
Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-941, "Diagnosis Procedure".
NO >> INSPECTION END
7.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-940, "Component Function Check".
NOTE:
Use component function check to check the overall function of the three way catalyst (manifold). During this
check, a 1st trip DTC might not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-941, "Diagnosis Procedure".
Component Function Check INFOID:0000000008748787
ECM
Terminal Condition Specification
Connector
+ −
49 Keeping engine speed at 2,000 The voltage switch periodically more than 5 times within
F6 56
(HO2S1 signal) rpm constant under no load 10 seconds.
Is the inspection result normal?
YES >> GO TO 2
NO >> Go to EC-890, "DTC Logic".
2.PERFORM COMPONENT FUNCTION CHECK-II
Without CONSULT
1. Set voltmeter probes between ECM terminals and ground.
2. Make sure that the voltage switching frequency (high & low) HO2S2 voltage is very less than that of
HO2S1 voltage under the following condition.
ECM A
Terminal Condition Specification
Connector
+ −
EC
49
56 Switching frequency ratio (A/B) : Less than 0.75
(HO2S1 signal) Keeping engine speed at 2,000
F6 A : Heated oxygen sensor 2 voltage switching frequency
50 rpm constant under no load
59 B : Heated oxygen sensor 1 voltage switching frequency C
(HO2S2 signal)
Is the inspection result normal?
YES >> INSPECTION END D
NO >> If the ratio is greater than above (0.75), it means three way catalyst does not operate properly.
Refer to EC-941, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000008748788 E
K
SEC502D
ECM
+ − Voltage
Connector Terminal Connector Terminal
31
30
F9 E6 108 Battery voltage
29
25
Is the inspection result normal?
YES >> GO TO 6.
NO >> Perform EC-1020, "Diagnosis Procedure".
6.CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT to release fuel pressure, or fuel pressure applies again during the following proce-
dure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 -
0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
11. Crank engine for about 3 seconds, and check whether spark is
generated between the spark plug and the grounded metal por-
tion.
SEF156I
E
9.CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and F
the grounded portion.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
EVAP canister purge volume (The solenoid valve circuit is open or
An excessively low voltage signal is sent to
P0444 control solenoid valve circuit shorted.)
ECM through the valve
open • EVAP canister purge volume control
solenoid valve
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 13 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-944, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008748790
1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check the voltage between EVAP canister purge volume control solenoid valve harness connector and
ground.
>> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
FOR OPEN AND SHORT
1. Turn ignition switch OFF.
L
1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT
1. Turn ignition switch OFF. M
2. Reconnect all harness connectors disconnected.
3. Disconnect EVAP purge hoses connected to EVAP canister purge volume control solenoid valve.
4. Turn ignition switch ON.
5. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT. N
6. Touch “Qd” and “Qu” on CONSULT screen to adjust “PURG
VOL C/V” opening and check air passage continuity of EVAP
canister purge volume control solenoid valve under the following O
conditions.
Without CONSULT
The vehicle speed signal is sent to the combination meter from the “ABS actuator and electric unit (control EC
unit)” by CAN communication line. The combination meter then sends a signal to the ECM by CAN communi-
cation line.
DTC Logic INFOID:0000000008748793 C
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
F
• Harness or connectors
(The CAN communication line is open or shorted)
The almost 0 km/h (0 MPH) of vehicle
• Harness or connectors
P0500 Vehicle speed sensor speed signal is sent to ECM even
(The vehicle speed signal circuit is open or shorted) G
when vehicle is being driven.
• Combination meter
• ABS actuator and electric unit (control unit)
>> GO TO 3.
L
3.CHECK VEHICLE SPEED SENSOR FUNCTION
NOTE:
This procedure may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a M
road test is expected to be easier, it is unnecessary to lift the vehicle.
With CONSULT
1. Start engine. N
2. Read “VHCL SPEED SE” in “DATA MONITOR” mode with CONSULT. The vehicle speed on CONSULT
should exceed 10 km/h (6 mph) when rotating wheels with suitable gear position.
Is the inspection result normal?
O
YES >> GO TO 4.
NO >> Go to EC-948, "Diagnosis Procedure".
4.PERFORM DTC CONFIRMATION PROCEDURE P
1. Select “DATA MONITOR” mode with CONSULT.
2. Warm engine up to normal operating temperature.
3. Maintain the following conditions for at least 60 consecutive seconds.
CAUTION:
Always drive vehicle at a safe speed.
1.CHECK DTC WITH “ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)”
Refer to BRC-34, "CONSULT Function".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace.
2.CHECK COMBINATION METER
Refer to TM-184, "CONSULT Function".
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
A) ECM calculation function is malfunctioning.
P0605 Engine control module B) ECM EEP-ROM system is malfunctioning. • ECM
C) ECM self shut-off function is malfunctioning. D
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
F
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A
G
1. Turn ignition switch ON.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
H
YES >> Go to EC-949, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION B I
1. Turn ignition switch ON and wait at least 1 second.
2. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
3. Check 1st trip DTC. J
Is 1st trip DTC detected?
YES >> Go to EC-949, "Diagnosis Procedure".
NO >> GO TO 4. K
4.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION C
1. Turn ignition switch ON and wait at least 1 second.
L
2. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
3. Repeat step 2 for 32 times.
4. Check 1st trip DTC.
Is 1st trip DTC detected? M
YES >> Go to EC-949, "Diagnosis Procedure".
NO >> INSPECTION END
N
Diagnosis Procedure INFOID:0000000008748797
1.INSPECTION START O
1. Erase DTC.
2. Perform DTC CONFIRMATION PROCEDURE.
See EC-949, "DTC Logic".
P
Is the 1st trip DTC P0605 displayed again?
YES >> GO TO 2.
NO >> INSPECTION END
2.REPLACE ECM
1. Replace ECM.
2. Perform EC-840, "Work Procedure".
ECM has the memory function of the DTC memory, the air-fuel ratio EC
feedback compensation value memory, the Idle Air Volume Learning
value memory, etc. even when the ignition switch is turned OFF.
C
PBIA9222J E
DTC Logic INFOID:0000000008748799
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
G
P1065* Engine control module ECM back-up RAM system does not function properly. • ECM
*: This self-diagnosis is not for ECM power supply circuit, even though “ECM BACK UP/CIRCUIT” is displayed on CONSULT screen.
H
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at I
least 10 seconds before conducting the next test.
>> GO TO 2. J
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON wait at least 10 seconds. K
2. Turn ignition switch OFF and wait at least 5 minutes
3. Turn ignition switch ON, wait at least 10 seconds.
4. Repeat step 2 and 3 for five times.
5. Check 1st trip DTC. L
Is 1st trip DTC detected?
YES >> Go to EC-951, "Diagnosis Procedure".
NO >> INSPECTION END M
N
1.INSPECTION START
1. Erase DTC.
2. Perform DTC CONFIRMATION PROCEDURE. O
See EC-951, "DTC Logic".
Is the 1st trip DTC P1065 displayed again?
YES >> GO TO 2. P
NO >> INSPECTION END
2.REPLACE ECM
1. Replace ECM.
2. Perform EC-840, "Work Procedure".
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
An improper voltage is sent to the ECM
Intake valve timing control (Intake valve timing control solenoid valve
P1111 through intake valve timing control solenoid
solenoid valve circuit circuit is open or shorted.)
valve.
• Intake valve timing control solenoid valve
>> GO TO2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-952, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008748802
1.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect intake valve timing (IVT) control solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check the voltage between intake valve timing control solenoid valve harness connector and ground.
>> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN
AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between intake valve timing control solenoid valve harness connector and ECM har-
ness connector.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Electric throttle control actuator does not function
A)
properly due to the return spring malfunction.
Electric throttle control
P1121 Throttle valve opening angle in fail-safe mode is • Electric throttle control actuator
actuator B)
not in specified range.
C) ECM detect the throttle valve is stuck open.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A AND B
1. Turn ignition switch ON and wait at least 1 second.
2. Set shift lever to 1st position and wait at least 3 seconds.
3. Set shift lever to Neutral position.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Turn ignition switch ON and wait at least 1 second.
6. Set shift lever to 1st position and wait at least 3 seconds.
7. Set shift lever to Neutral position.
8. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
9. Check DTC.
Is DTC detected?
YES >> Go to EC-954, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION C
1. Turn ignition switch ON and wait at least 1 second.
2. Set shift lever to 1st position and wait at least 3 seconds.
3. Set shift lever to Neutral position.
4. Start engine and let it idle for 3 seconds.
5. Check DTC.
Is DTC detected?
YES >> Go to EC-954, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008748805
PBIB2974E
>> GO TO 2 H
2.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-843, "Work Procedure".
I
>> END
J
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
Electric throttle control Electric throttle control function does not
P1122 (Throttle control motor circuit is open or shorted)
performance operate properly.
• Electric throttle control actuator
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check DTC.
Is DTC detected?
YES >> Go to EC-956, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008748808
ECM
+ − Condition Voltage
Connector Terminal Connector Terminal
Ignition switch OFF Approx. 0 V
F9 2 E6 108
Ignition switch ON Battery voltage
Is the inspection result normal?
YES >> GO TO 10.
ECM
+ − Voltage C
Connector Terminal Connector Terminal
F9 15 E6 108 Battery voltage
D
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 4.
E
4.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT-II
1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector F104. F
3. Check the continuity between ECM harness connector and IPDM E/R harness connector.
>> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-39, "Removal and Installation" (With Intelligent Key system), or
PCS-73, "Removal and Installation" (Without Intelligent Key system).
NO >> Repair or replace harness or connectors.
10.CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Turn ignition switch OFF.
2. Disconnect electric throttle control actuator harness connector.
3. Disconnect ECM harness connector.
4. Check the continuity between electric throttle control actuator harness connector and ECM harness con-
nector.
PBIB2974E
>> GO TO 2 K
2.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-843, "Work Procedure". L
>> END
M
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
Throttle control motor ECM detect the throttle control motor relay is
P1124 (Throttle control motor relay circuit is shorted)
relay circuit short stuck ON.
• Throttle control motor relay
• Harness or connectors
Throttle control motor ECM detects a voltage of power source for
P1126 (Throttle control motor relay circuit is open)
relay circuit open throttle control motor is excessively low.
• Throttle control motor relay
ECM
+ − Voltage
Connector Terminal Connector Terminal
F9 15 E6 108 Battery voltage
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 2.
2.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-I
1. Disconnect ECM harness connector.
>> Repair open circuit or short to ground or short to power in harness or connectors. F
4.CHECK FUSE
1. Disconnect 15 A fuse (No. 47) from IPDM E/R. G
2. Check 15 A fuse for blown.
Is the inspection result normal?
YES >> GO TO 8. H
NO >> Replace 15 A fuse.
5.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-I
1. Check voltage between ECM harness connector and ground under the following conditions. I
ECM
J
+ − Conditions Voltage
Connector Terminal Connector Terminal
Ignition switch: OFF Approx. 0 V K
F9 2 E6 108
Ignition switch: ON Battery voltage
Is the inspection result normal?
L
YES >> GO TO 8.
NO >> GO TO 6.
6.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-II M
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Disconnect IPDM E/R harness connector F104. N
4. Check the continuity between ECM harness connector and IPDM E/R harness connector.
>> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-39, "Removal and Installation" (With Intelligent Key system), or
PCS-73, "Removal and Installation" (Without Intelligent Key system),.
NO >> Repair or replace harness or connectors.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
• Harness or connectors
Throttle control motor ECM detects short in both circuits between (Throttle control motor circuit is shorted.)
P1128
circuit short ECM and throttle control motor. • Electric throttle control actuator
(Throttle control motor) D
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
F
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE G
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check DTC.
H
Is DTC detected?
YES >> Go to EC-963, "Diagnosis Procedure".
NO >> INSPECTION END
I
Diagnosis Procedure INFOID:0000000008748814
N
Electric throttle control actuator ECM
Continuity
Connector Terminal Connector Terminal
1 Not existed O
F115 5 F9
4 Existed
1 Existed
F115 6 F9 P
4 Not existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness or connectors.
3.CHECK THROTTLE CONTROL MOTOR
Revision: 2012 July EC-963 N17
P1128 THROTTLE CONTROL MOTOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE (TYPE 2)]
Refer to EC-964, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 5.
4.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace harness or connectors.
5.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace electric throttle control actuator.
2. Perform EC-964, "Special Repair Requirement".
>> GO TO 2
2.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-843, "Work Procedure".
>> END
E
SEF300U
F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Heated oxygen sensor 1
• Heated oxygen sensor 1 heater G
Heated oxygen sensor 1 The maximum and minimum voltage from the
P1143 • Fuel pressure
lean shift monitoring sensor are not reached to the specified voltages.
• Fuel injector
• Intake air leaks
H
DTC CONFIRMATION PROCEDURE
1.INSPECTION START I
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2. J
NO >> GO TO 4.
2.PRECONDITIONING
K
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform at a temperature above -10°C (14°F). L
Before performing the following procedure, confirm that battery voltage is more than 11 V at idle.
>> GO TO 3. M
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and warm it up to normal operating temperature. N
2. Stop engine and wait at least 10 seconds.
3. Turn ignition switch ON and select “HO2S1 (B1) P1143” of “HO2S1” in “DTC WORK SUPPORT” mode
with CONSULT.
4. Touch “START”. O
5. Start engine and let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 3,600 rpm after this step. If the engine speed limit is exceeded, P
return to step 5.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take approximately 50
seconds or more.)
CAUTION:
Always drive vehicle at a safe speed.
ECM
Terminal Condition Voltage
Connector
+ −
49
Engine speed held at 2,000 rpm constant • The maximum voltage is over 0.6 V at least 1 time.
F6 (HO2S1 56
under no load • The minimum voltage is over 0.1 V at least 1 time.
signal)
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-966, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000008748819
>> GO TO 3.
3.CLEAR THE SELF-LEARNING DATA
1. Clear the mixture ratio self-learning value. Refer to EC-845, "Work Procedure".
2. Run engine for at least 10 minutes at idle speed.
YES >> GO TO 6. E
NO >> Replace heated oxygen sensor 1. Refer to EM-288, "Exploded View".
6.CHECK INTERMITTENT INCIDENT
F
Perform GI-42, "Intermittent Incident".
1.INSPECTION START H
Do you have CONSULT?
Do you have CONSULT?
I
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 1 J
With CONSULT
1. Start engine and warm it up to normal operating temperature.
2. Set “POST TRIGGER” to 100% in “DATA MONITOR” mode with CONSULT. K
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the following steps.
5. Touch “RECORD” on CONSULT screen.
L
6. Check the following.
- “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from
“RICH” to “LEAN” to “RICH” more than 5 times in 10 seconds.
5 times (cycles) are counted as shown in the figure. M
- “HO2S1 (B1)” voltage goes above 0.6 V at least once.
- “HO2S1 (B1)” voltage goes below 0.3 V at least once.
- “HO2S1 (B1)” voltage never exceeds 1.0 V.
N
O
SEF217YA
JMBIA0352ZZ
ECM
Terminal Condition Voltage
Connector
+ −
• The voltage fluctuates between 0 to 0.3 V and 0.6 to 1.0 V
more than 5 times within 10 seconds.
• The maximum voltage is over 0.6 V at least 1 time.
49
Engine speed held at 2,000 • The minimum voltage is below 0.3 V at least 1 time.
F6 (HO2S1 56
rpm constant under no load. • The voltage never exceeds 1.0 V.
signal)
1 time: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V
2 times: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V → 0.6 - 1.0 V →
0 - 0.3 V
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 4.
4.REPLACE HEATED OXYGEN SENSOR 1
Replace heated oxygen sensor 1.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new heated oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner (commercial service tool) and approved Anti-seize Lubricant (commercial service
tool).
E
SEF299U
F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Heated oxygen sensor 1
Heated oxygen sensor 1 The maximum and minimum voltages from the • Heated oxygen sensor 1 heater G
P1144
rich shift monitoring sensor are beyond the specified voltages. • Fuel pressure
• Fuel injector
1.INSPECTION START
Do you have CONSULT? I
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 4. J
2.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
K
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform at a temperature above -10°C (14°F).
Before performing the following procedure, confirm that battery voltage is more than 11 V at idle. L
>> GO TO 3.
M
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 10 seconds. N
3. Turn ignition switch ON and select “HO2S1 (B1) P1144” of “HO2S1” in “DTC WORK SUPPORT” mode
with CONSULT.
4. Touch “START”.
5. Start engine and let it idle for at least 3 minutes. O
NOTE:
Never raise engine speed above 3,600 rpm after this step. If the engine speed limit is exceeded,
return to step 5. P
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take approximately 50
seconds or more.)
CAUTION:
Always drive vehicle at a safe speed.
ECM
Terminal Condition Voltage
Connector
+ −
49
Engine speed is held at 2,000 rpm constant • The maximum voltage is over 0.8 V at least 1 time.
F6 (HO2S1 56
under no load • The minimum voltage is over 0.35 V at least 1 time.
signal)
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-970, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000008748823
>> GO TO 3.
3.CLEAR THE SELF-LEARNING DATA
1. Clear the mixture ratio self-learning value. Refer to EC-845, "Work Procedure".
2. Run engine for at least 10 minutes at idle speed.
K
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT? L
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 1 M
With CONSULT
1. Start engine and warm it up to normal operating temperature.
N
2. Set “POST TRIGGER” to 100% in “DATA MONITOR” mode with CONSULT.
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the following steps.
5. Touch “RECORD” on CONSULT screen. O
SEF217YA
JMBIA0352ZZ
ECM
Terminal Condition Voltage
Connector
+ −
• The voltage fluctuates between 0 to 0.3 V and 0.6 to 1.0 V
more than 5 times within 10 seconds.
• The maximum voltage is over 0.6 V at least 1 time.
49
Engine speed held at 2,000 • The minimum voltage is below 0.3 V at least 1 time.
F6 (HO2S1 56
rpm constant under no load. • The voltage never exceeds 1.0 V.
signal)
1 time: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V
2 times: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V → 0.6 - 1.0 V →
0 - 0.3 V
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 4.
4.REPLACE HEATED OXYGEN SENSOR 1
Replace heated oxygen sensor 1.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new heated oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner (commercial service tool) and approved Anti-seize Lubricant (commercial service
tool).
E
JSBIA0083GB
F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The sensor circuit is open or shorted) G
Heated oxygen sensor 2 The minimum voltage from the sensor is not • Heated oxygen sensor 2
P1146
minimum voltage monitoring reached to the specified voltage. • Fuel pressure
• Fuel injector
H
• Intake air leaks
N
>> GO TO 3.
3.PERFORM PROCEDURE FOR COND1-I
Start engine and warm it up to normal operating temperature. O
>> GO TO 4.
P
4.PERFORM PROCEDURE FOR COND1-II
Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 5.
5.PERFORM PROCEDURE FOR COND1-III
1. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
>> GO TO 9.
9.PERFORM PROCEDURE FOR COND3-II
Touch “SELF DIAGRESULTS”.
Which is displayed on CONSULT screen?
YES >> INSPECTION END
NO >> Go to EC-975, "Diagnosis Procedure".
CAN NOT BE DIAGNOSED>>GO TO 10.
10.PERFORM PROCEDURE FOR COND3-III
1. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
2. Turn ignition switch ON and select “COOLAN TEMP/S” in “DATA MONITOR” mode with CONSULT.
3. Start engine and warm it up until “COOLAN TEMP/S” indication reaches to 70°C (158°F).
>> GO TO 5.
11.PREFORM COMPONENT FUNCTION CHECK
Perform Component Function Check. Refer to EC-975, "Component Function Check".
NOTE:
Use Component Function Check to check the overall function of heated oxygen sensor 2 circuit. During this
check, a 1st trip DTC might not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
ECM
Terminal Condition Voltage I
Connector
+ −
50 The voltage should be below 0.36 V at least
F6 59 Keeping engine speed at idle for 10 minutes
(HO2S2 signal) once during this procedure. J
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 3. K
3.PERFORM COMPONENT FUNCTION CHECK-III
Check the voltage between ECM harness connector and ground under the following condition. L
ECM
Terminal Condition Voltage M
Connector
+ −
50 Coasting from 80 km/h (50 MPH) in D position The voltage should be below 0.36 V at least
F6 59 N
(HO2S2 signal) (A/T), 4th gear position (M/T) once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-975, "Diagnosis Procedure". O
P
1.CHECK GROUND CONNECTION
1. Turn ignition switch OFF.
2. Check ground connection E78. Refer to Ground Inspection in GI-44, "Circuit Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection.
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E9 1 F6 59 Existed
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between HO2S2 harness connector and ECM harness connector.
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E9 4 F6 50 Existed
2. Check the continuity between HO2S2 harness connector or ECM harness connector and ground.
HO2S2 ECM
Ground Continuity
Connector Terminal Connector Terminal
E9 4 F6 50 Ground Not existed
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2
Refer to EC-976, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace heated oxygen sensor 2. Refer to EX-6, "Removal and Installation".
6.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
1.INSPECTION START
With CONSULT
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT. C
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute. D
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)” as the monitor item with
CONSULT.
7. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ± 25%. E
JSBIA0082GB
H
“HO2S2 (B1)” should be above 0.68 V at least once when the “FUEL INJECTION” is + 25%.
“HO2S2 (B1)” should be below 0.36 V at least once when the “FUEL INJECTION” is − 25%.
Is the inspection result normal?
I
YES >> INSPECTION END
NO >> GO TO 6.
3.CHECK HEATED OXYGEN SENSOR 2-I J
Without CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. K
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Check the voltage between ECM harness connector and ground under the following conditions.
L
ECM
Terminal Condition Voltage M
Connector
+ −
The voltage should be above 0.68 V at
F6
50
59
Revving up to 4,000 rpm under no load at least least once during this procedure. N
(HO2S2 signal) 10 times The voltage should be below 0.36 V at
least once during this procedure.
Is the inspection result normal? O
YES >> INSPECTION END
NO >> GO TO 4.
4.CHECK HEATED OXYGEN SENSOR 2-II P
Check the voltage between ECM harness connector and ground under the following conditions.
ECM
Terminal Condition Voltage
Connector
+ −
The voltage should be above 0.68 V at
50 least once during this procedure.
F6 59 Keeping engine speed at idle for 10 minutes
(HO2S2 signal) The voltage should be below 0.36 V at
least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 5.
5.CHECK HEATED OXYGEN SENSOR 2-III
Check the voltage between ECM harness connector and ground under the following conditions.
ECM
Terminal Condition Voltage
Connector
+ −
The voltage should be above 0.68 V at
50 Coasting from 80 km/h (50 MPH) in D position least once during this procedure.
F6 59
(HO2S2 signal) (A/T), 4th gear position (M/T) The voltage should be below 0.36 V at
least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 6.
6.REPLACE HEATED OXYGEN SENSOR 2
Replace heated oxygen sensor 2.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new heated oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner (commercial service tool) and approved Anti-seize lubricant (commercial service
tool).
E
SEF259VA
F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The sensor circuit is open or shorted) G
Heated oxygen sensor 2 The maximum voltage from the sensor is • Heated oxygen sensor 2
P1147
maximum voltage monitoring not reached to the specified voltage. • Fuel pressure
• Fuel injector
H
• Intake air leaks
N
>> GO TO 3.
3.PERFORM PROCEDURE FOR COND1-I
Start engine and warm it up to normal operating temperature. O
>> GO TO 4.
P
4.PERFORM PROCEDURE FOR COND1-II
Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 5.
5.PERFORM PROCEDURE FOR COND1-III
1. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
>> GO TO 9.
9.PERFORM PROCEDURE FOR COND3-II
Touch “SELF DIAGRESULTS”.
Which is displayed on CONSULT screen?
YES >> INSPECTION END
NO >> Go to EC-975, "Diagnosis Procedure".
CAN NOT BE DIAGNOSED>>GO TO 10.
10.PERFORM PROCEDURE FOR COND3-III
1. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
2. Turn ignition switch ON and select “COOLAN TEMP/S” in “DATA MONITOR” mode with CONSULT.
3. Start engine and warm it up until “COOLAN TEMP/S” indication reaches to 70°C (158°F).
>> GO TO 5.
11.PREFORM COMPONENT FUNCTION CHECK
Perform Component Function Check. Refer to EC-975, "Component Function Check".
NOTE:
Use Component Function Check to check the overall function of heated oxygen sensor 2 circuit. During this
check, a 1st trip DTC might not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
ECM
Terminal Condition Voltage I
Connector
+ −
50 The voltage should be above 0.68 V at least
F6 59 Keeping engine speed at idle for 10 minutes
(HO2S2 signal) once during this procedure. J
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 3. K
3.PERFORM COMPONENT FUNCTION CHECK-III
Check the voltage between ECM harness connector and ground under the following condition. L
ECM
Terminal Condition Voltage M
Connector
+ −
50 Coasting from 80 km/h (50 MPH) in D position The voltage should be above 0.68 V at least
F6 59 N
(HO2S2 signal) (A/T), 4th gear position (M/T) once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-981, "Diagnosis Procedure". O
P
1.CHECK GROUND CONNECTION
1. Turn ignition switch OFF.
2. Check ground connection E78. Refer to Ground Inspection in GI-44, "Circuit Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection.
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E9 1 F6 59 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between HO2S2 harness connector and ECM harness connector.
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal
E9 4 F6 50 Existed
2. Check the continuity between HO2S2 harness connector or ECM harness connector and ground.
HO2S2 ECM
Ground Continuity
Connector Terminal Connector Terminal
E9 4 F6 50 Ground Not existed
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK HO2S2 CONNECTOR FOR WATER
Check connectors for water.
1.INSPECTION START
Do you have CONSULT?
JSBIA0082GB
“HO2S2 (B1)” should be above 0.68 V at least once when the “FUEL INJECTION” is + 25%.
“HO2S2 (B1)” should be below 0.36 V at least once when the “FUEL INJECTION” is − 25%. H
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 6. I
ECM
Terminal Condition Voltage
Connector
+ −
The voltage should be above 0.68 V at
50 least once during this procedure.
F6 59 Keeping engine speed at idle for 10 minutes
(HO2S2 signal) The voltage should be below 0.36 V at
least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 5.
5.CHECK HEATED OXYGEN SENSOR 2-III
Check the voltage between ECM harness connector and ground under the following conditions.
ECM
Terminal Condition Voltage
Connector
+ −
The voltage should be above 0.68 V at
50 Coasting from 80 km/h (50 MPH) in D position least once during this procedure.
F6 59
(HO2S2 signal) (A/T), 4th gear position (M/T) The voltage should be below 0.36 V at
least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 6.
6.REPLACE HEATED OXYGEN SENSOR 2
Replace heated oxygen sensor 2.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new heated oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner (commercial service tool) and approved Anti-seize lubricant (commercial service
tool).
N
1.PERFORM COMPONENT FUNCTION CHECK-I
WARNING:
O
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off. P
SEF621W
ON*2 6 • Thermostat • Touch the upper and Both hoses should be hot CO-51, "Inspection"
lower radiator hoses
OFF*4 10 • Coolant return from res- • Visual Should be initial level in CO-37, "Inspection"
ervoir tank to radiator reservoir tank
OFF 11 • Cylinder head • Straight gauge feeler 0.1 mm (0.004 in) Maxi- EM-334, "Inspection"
gauge mum distortion (warping)
12 • Cylinder block and pis- • Visual No scuffing on cylinder EM-359, "Inspection"
tons walls or piston
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (56 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-35, "Troubleshooting Chart".
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
Closed throttle position learning Closed throttle position learning value is • Electric throttle control actuator
P1225
performance excessively low. (TP sensor 1 and 2)
J
1.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Turn ignition switch OFF.
2. Remove the intake air duct. K
3. Check if foreign matter is caught between the throttle valve (1)
and the housing.
- : Vehicle front L
Is the inspection result normal?
YES >> GO TO 2.
NO >> Remove the foreign matter and clean the electric throttle M
control actuator inside.
N
PBIB2974E
P
>> INSPECTION END
Special Repair Requirement INFOID:0000000008748838
>> END
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
Closed throttle position Closed throttle position learning is not performed • Electric throttle control actuator
P1226
learning performance successfully, repeatedly. (TP sensor 1 and 2)
PBIB2974E
>> GO TO 2
2.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-843, "Work Procedure".
>> END
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
• Harness or connectors
(APP sensor 1 circuit is shorted.)
ECM detects a voltage of power (TP sensor circuit is shorted.)
Sensor power supply circuit
P1229 source for sensor is excessively [Camshaft position sensor (PHASE) circuit is shorted.] D
short
low or high. • Accelerator pedal position sensor
• Throttle position sensor
• Camshaft position sensor (PHASE)
E
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at F
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle. G
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE H
APP sensor O
Ground Voltage
Connector Terminal
E71 4 Ground Approx. 5 V
Is the inspection result normal? P
YES >> GO TO 7.
NO >> GO TO 3.
3.CHECK SENSOR POWER SUPPLY CIRCUIT
Check harness for short to power and short to ground, between the following terminals.
ECM Sensor
Connector Terminal Item Connector Terminal
72 Electric throttle control actuator F115 1
F6
78 CMP sensor (PHASE) F113 1
E6 106 APP sensor E71 4
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair short to ground or short to power in harness or connectors.
4.CHECK CAMSHAFT POSITION SENSOR (PHASE)
Refer to EC-938, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace camshaft position sensor (PHASE). Refer to EM-311, "Exploded View".
5.CHECK THROTTLE POSITION SENSOR
Refer to EC-922, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 9.
NO >> GO TO 6.
6.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace electric throttle control actuator.
2. Perform EC-923, "Special Repair Requirement".
For A/T models, transmission range switch is turn ON when the selector lever is P or N. EC
For M/T models, park/neutral position (PNP) switch is ON when the selector lever is Neutral position.
ECM detects the position because the continuity of the line (the ON) exists.
DTC Logic INFOID:0000000008748845 C
>> GO TO 3.
3.CHECK PNP SIGNAL FUNCTION K
With CONSULT
1. Turn ignition switch ON.
L
2. Select “P/N POSI SW” in “DATA MONITOR” mode with CONSULT. Then check “P/N POSI SW” signal
under the following conditions.
M
Shift lever position Known-good signal
P or N position (A/T)
ON
Neutral position (M/T)
N
Except above position OFF
Is the inspection result normal?
YES >> GO TO 4. O
NO >> Go to EC-996, "Diagnosis Procedure".
4.PERFORM DTC CONFIRMATION PROCEDURE
1. Select “DATA MONITOR” mode with CONSULT. P
2. Start engine and warm it up to normal operating temperature.
3. Maintain the following conditions for at least 50 consecutive seconds.
CAUTION:
Always drive vehicle at a safe speed.
ECM
Terminal Condition Voltage
Connector
+ −
P or N (A/T)
69 Battery voltage
F6 108 Shift lever Neutral (M/T)
(PNP signal)
Except above Approx. 0 V
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-996, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000008748847
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
A brake switch signal is not sent to ECM • Harness or connectors
P1805 Brake switch for extremely long time while the vehicle is (Stop lamp switch circuit is open or shorted.)
driving. • Stop lamp switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect stop lamp switch harness connector.
2. Disconnect ECM harness connector.
3. Check the continuity between ECM harness connector and stop lamp switch harness connector.
EC
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Accelerator pedal position An excessively low voltage from the APP • Harness or connectors
P2122
sensor 1 circuit low input sensor 1 is sent to ECM. (APP sensor 1 circuit is open or shorted.)
Accelerator pedal position An excessively high voltage from the APP • Accelerator pedal position sensor
P2123 (APP sensor 1)
sensor 1 circuit high input sensor 1 is sent to ECM.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Go to EC-1000, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008748852
APP sensor
Ground Voltage
Connector Terminal
E71 4 Ground Approx. 5 V
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK APP SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
K
>> INSPECTION END
7.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident". L
ECM
Terminal Condition Voltage P
Connector
+ −
>> GO TO 2.
2.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Refer to EC-842, "Work Procedure".
>> GO TO 3.
3.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-843, "Work Procedure".
>> END
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
Accelerator pedal position An excessively low voltage from the • Harness or connectors
P2127
sensor 2 circuit low input APP sensor 2 is sent to ECM. (APP sensor 2 circuit is open or shorted.)
[Crankshaft position sensor (POS) circuit is shorted.]
(Refrigerant pressure sensor circuit is shorted.) D
Accelerator pedal position An excessively high voltage from the • Accelerator pedal position sensor
P2128 (APP sensor 2)
sensor 2 circuit high input APP sensor 2 is sent to ECM.
• Crankshaft position sensor (POS)
• Refrigerant pressure sensor E
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING F
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: G
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle.
>> GO TO 2. H
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC. I
Is DTC detected?
YES >> Go to EC-1003, "Diagnosis Procedure".
J
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008748856
K
1.CHECK GROUND CONNECTION
1. Turn ignition switch OFF.
2. Check ground connection E78. Refer to Ground Inspection in GI-44, "Circuit Inspection". L
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection. M
2.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-I
1. Disconnect accelerator pedal position (APP) sensor harness connector. N
2. Turn ignition switch ON.
3. Check the voltage between APP sensor harness connector and ground.
O
APP sensor
Ground Voltage
Connector Terminal
E71 5 Ground Approx. 5 V P
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 3.
3.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
ECM Sensor
Connector Terminal Item Connector Terminal
74 Refrigerant pressure sensor E44 3
F6
75 CKP sensor (POS) F64 1
E6 102 APP sensor E71 5
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair short to ground or short to power in harness or connectors.
5.CHECK COMPONENTS
Check the following.
• Crankshaft position sensor (POS) (Refer to EC-934, "Component Inspection".)
• Refrigerant pressure sensor (Refer to EC-1031, "Diagnosis Procedure".)
Is the inspection result normal?
YES >> GO TO 10.
NO >> Replace malfunctioning component.
6.CHECK APP SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between APP sensor harness connector and ECM harness connector.
D
>> INSPECTION END
10.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident". E
ECM
Terminal Condition Voltage I
Connector
+ −
P
>> GO TO 2.
2.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Refer to EC-842, "Work Procedure".
>> GO TO 3.
>> END
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connector D
Rationally incorrect voltage is sent to ECM
Throttle position sensor (TP sensor 1 and 2 circuit is open or shorted.)
P2135 compared with the signals from TP sensor
circuit range/performance • Electric throttle control actuator
1 and TP sensor 2.
(TP sensor 1 and 2)
E
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
F
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle. G
>> GO TO 2.
H
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC. I
Is DTC detected?
YES >> Go to EC-1007, "Diagnosis Procedure".
NO >> INSPECTION END J
Diagnosis Procedure INFOID:0000000008748860
ECM A
Terminal Condition Voltage
Connector
+ −
EC
33 Fully released More than 0.36 V
(TP sensor 1 signal) Fully depressed Less than 4.75 V
F6 36 Accelerator pedal
34 Fully released Less than 4.75 V C
(TP sensor 2 signal) Fully depressed More than 0.36 V
Is the inspection result normal?
D
YES >> INSPECTION END
NO >> GO TO 2.
2.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR E
1. Replace electric throttle control actuator.
2. Perform EC-1009, "Special Repair Requirement".
F
>> INSPECTION END
Special Repair Requirement INFOID:0000000008748862
G
1.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Refer to EC-842, "Work Procedure". H
>> GO TO 2
2.PERFORM IDLE AIR VOLUME LEARNING I
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connector
(APP sensor 1 and 2 circuit is open or shorted.)
Rationally incorrect voltage is [Crankshaft position sensor (POS) circuit is shorted.)
Accelerator pedal position sensor sent to ECM compared with (Refrigerant pressure sensor circuit is shorted.)
P2138
circuit range/performance the signals from APP sensor 1 • Accelerator pedal position sensor
and APP sensor 2. (APP sensor 1 and 2)
• Crankshaft position sensor (POS)
• Refrigerant pressure sensor
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Go to EC-1010, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000008748864
APP sensor
Ground Voltage
Connector Terminal
E71 4 Ground Approx. 5 V
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or shot to power in harness or connectors.
APP sensor EC
Ground Voltage
Connector Terminal
E71 5 Ground Approx. 5 V
C
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 4.
D
4.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. E
3. Check the continuity between APP sensor harness connector and ECM harness connector.
ECM
Terminal Condition Voltage
Connector
+ −
>> GO TO 2.
2.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING D
>> END G
D
IPDM E/R Cooling fan motor
Continuity
Connector Terminal Connector Terminal
E33 29 E26 1 Existed E
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 6. F
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK COOLING FAN MOTOR
G
Check cooling fan motor. Refer to EC-1016, "Component Inspection (Cooling Fan Motor)".
Is the inspection result normal?
YES >> GO TO 7. H
NO >> Replace cooling fan motor. Refer to CO-46, "Removal and Installation".
7.CHECK INTERMITTENT INCIDENT
Perform GI-42, "Intermittent Incident". I
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-39, "Removal and Installation" (With intelligent key system),
J
PCS-73, "Removal and Installation" (Without intelligent key system).
NO >> Repair or replace harness or connector.
Without cooling fan resistor K
1.CHECK COOLING FAN MOTOR CIRCUIT
1. Disconnect cooling fan motor harness connector.
2. Check the continuity between IPDM E/R harness connector and cooling fan motor harness connector. L
The electrical load signal (Headlamp switch signal, rear window defogger switch signal, etc.) is transferred to
ECM through the CAN communication line.
Component Function Check INFOID:0000000008748872
1.INSPECTION START
Confirm the malfunctioning circuit (rear window defogger, headlamp or heater fan). Refer to EC-1018, "Com-
ponent Function Check".
Which circuit is related to the incident?
Rear window defogger>>GO TO 2
Headlamp>>GO TO 3.
Heater fan>>GO TO 4.
2.CHECK REAR WINDOW DEFOGGER SYSTEM
Refer to DEF-15, "Work Flow".
D
>> INSPECTION END
1.INSPECTION START
Turn ignition switch to START.
Is any cylinder ignited?
YES >> GO TO 2.
NO >> Go to EC-1020, "Diagnosis Procedure".
2.CHECK FUEL INJECTOR FUNCTION
With CONSULT
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT.
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT
1. Let engine idle.
2. Listen to each fuel injector operating sound.
PBIB3332E
Fuel injector
Ground Voltage
Cylinder Connector Terminal
1 F14 1
2 F20 1
Ground Battery voltage
3 F17 1
4 F42 1
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following.
• IPDM E/R connector F104
• 10 A fuse (No. 51)
• Harness for open or short between fuel injector and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK FUEL INJECTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between fuel injector harness connector and ECM harness connector.
EC
Terminals Resistance
1 and 2 11.1 - 14.5 Ω [at 10 - 60°C (50 - 140°F)] M
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace malfunctioning fuel injector. Refer to EM-294, "Exploded View". N
JSBIA0578ZZ
ECM
Terminal Voltage
Connector
+ −
F9 23 108 Battery voltage
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 2.
2.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and ECM harness connector.
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-III
Revision: 2012 July EC-1022 N17
FUEL PUMP
< DTC/CIRCUIT DIAGNOSIS > [HR15DE (TYPE 2)]
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected. A
3. Disconnect “fuel level sensor unit and fuel pump” harness connector.
4. Turn ignition switch ON.
5. Check voltage between “fuel level sensor unit and fuel pump” harness connector and ground.
EC
1.INSPECTION START EC
Turn ignition switch OFF, and restart engine.
Does the engine start?
C
YES-1 >> With CONSULT: GO TO 2.
YES-2 >> Without CONSULT: GO TO 3.
NO >> Go to EC-1025, "Diagnosis Procedure".
2.IGNITION SIGNAL FUNCTION D
With CONSULT
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT. E
2. Make sure that each circuit produces a momentary engine speed drop.
Is the inspection result normal?
YES >> INSPECTION END F
NO >> Go to EC-1025, "Diagnosis Procedure".
3.IGNITION SIGNAL FUNCTION
Without CONSULT G
1. Let engine idle.
2. Check the voltage signal between ECM harness connector and ground with an oscilloscope.
H
ECM
Terminal Voltage signal
Connector I
+ −
17
18 J
21
F9 108
K
22
JMBIA0219GB
NOTE: L
The pulse cycle changes depending on rpm at idle.
Is the inspection result normal?
YES >> INSPECTION END M
NO >> Go to EC-1025, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000008748881
N
1.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF, wait at least 10 seconds and then turn ON. O
2. Check the voltage between ECM harness connector and ground.
ECM
P
Terminal Voltage
Connector
+ −
E6 105 108 Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO >> Go to EC-865, "Diagnosis Procedure".
Condenser
Ground Voltage
Connector Terminal
F35 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 3.
3.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector F104.
3. Check the continuity between IPDM E/R harness connector and condenser harness connector.
>> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK CONDENSER GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check the continuity between condenser harness connector and ground.
Condenser
Ground Continuity
Connector Terminal
F35 2 Ground Existed
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK CONDENSER
Refer to EC-1029, "Component Inspection (Condenser)"
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace condenser.
7.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-V
1. Reconnect all harness connectors disconnected.
2. Disconnect ignition coil harness connector.
Ignition coil
Ground Voltage
Cylinder Connector Terminal EC
1 F26 3
2 F32 3
Ground Battery voltage C
3 F29 3
4 F44 3
Is the inspection result normal? D
YES >> GO TO 8.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT E
Ignition coil
Ground Continuity
Cylinder Connector Terminal G
1 F26 2
2 F32 2
Ground Existed H
3 F29 2
4 F44 2
3. Also check harness for short to power. I
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair open circuit or short to power in harness or connectors. J
9.CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check the continuity between ECM harness connector and ignition coil harness connector. K
Terminals Resistance
1 and 2 Except 0 or ∞ Ω [at 25°C (77°F)]
1 and 3
Except 0 Ω [at 25°C (77°F)]
2 and 3
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace malfunctioning ignition coil with power transistor. Refer to EM-299, "Exploded View".
2.CHECK IGNITION COIL WITH POWER TRANSISTOR-II
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT to release fuel pressure, or fuel pressure applies again during the following proce-
dure.
4. Start engine.
5. After engine stalls, crank it two or three times to release all fuel pressure.
6. Turn ignition switch OFF.
7. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
8. Remove ignition coil and spark plug of the cylinder to be checked.
9. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
10. Connect spark plug and harness connector to ignition coil.
11. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 -
0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
12. Crank engine for about three seconds, and check whether spark
is generated between the spark plug and the grounded metal
portion.
A
1.CHECK CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector. EC
3. Check resistance between condenser terminals as follows.
1.CHECK MI FUNCTION
1. Turn ignition switch ON.
2. Make sure that MI lights up.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-1030, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000008748885
1.CHECK DTC
Check that DTC U1001 is not displayed.
Is DTC detected?
YES >> Perform trouble diagnosis for DTC U1001. Refer to EC-868, "Diagnosis Procedure".
NO >> GO TO 2.
2.CHECK COMBINATION METER
Refer to MWI-24, "CONSULT Function".
Is DTC detected?
YES >> Perform troubleshooting relevant to DTC indicated.
NO >> GO TO 3.
3.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-63, "Removal and Installation".
NO >> Repair or replace harness or connectors.
ECM
Terminal Voltage D
Connector
+ −
41
F6 48 1.0 - 4.0V E
(Refrigerant pressure sensor signal)
Is the inspection result normal?
YES >> INSPECTION END F
NO >> Go to EC-1031, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000008748887
G
1.CHECK GROUND CONNECTION
1. Turn A/C switch and blower fan switch OFF.
2. Stop engine. H
3. Turn ignition switch OFF.
4. Check ground connection E78. Refer to Ground Inspection in GI-44, "Circuit Inspection".
Is the inspection result normal? I
YES >> GO TO 2.
NO >> Repair or replace ground connection.
2.CHECK REFRIGERANT PRESSURE SENSOR POWER SUPPLY CIRCUIT J
>> Repair open circuit or short to ground or short to power in harness or connectors.
P
4.CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between refrigerant pressure sensor harness connector and ECM harness connec-
tor.
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK REFRIGERANT PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between ECM harness connector and refrigerant pressure sensor harness connec-
tor.
>> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace refrigerant pressure sensor. Refer to HA-39, "REFRIGERANT PRESSURE SENSOR :
Removal and Installation".
NO >> Repair or replace.
SYMPTOM DIAGNOSIS A
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom Table INFOID:0000000008748888
EC
SPARK KNOCK/DETONATION
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
F
IDLING VIBRATION
ENGINE STALL
H
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2 FL-10
Fuel pressure regulator system 3 3 4 4 4 4 4 4 4 4 EC-850 I
Fuel injector circuit 1 1 2 3 2 2 2 2 EC-1020
Evaporative emission system 3 3 4 4 4 4 4 4 4 4 EC-790
J
Air Positive crankcase ventilation sys-
4 4 4 4 4 4 4 4 1 EC-1041
tem 3 3
Incorrect idle speed adjustment 1 1 1 1 1 EC-1038
K
EC-954
Electric throttle control actuator 1 1 2 3 3 2 2 2 2 2 2 EC-956
EC-963
Ignition Incorrect ignition timing adjustment 3 3 1 1 1 1 1 1 EC-1039
L
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
Warranty symptom code AA ENGINE STALL
AB AC AD AE AF AG AH AJ AK AL AM HA
Crankshaft position sensor (POS) circuit 2 2 EC-932
Camshaft position sensor (PHASE) circuit 3 2 EC-936
Vehicle speed signal circuit 2 3 3 3 EC-947
EC-949
ECM 2 2 3 3 3 3 3 3 3 3 3
EC-951
Intake valve timing control solenoid valve cir-
3 2 1 3 2 2 3 3 EC-952
cuit
PNP signal circuit 3 3 3 3 3 EC-995
Refrigerant pressure sensor circuit 2 3 3 4 EC-1031
Electrical load signal circuit 3 EC-1018
HAC-42
Air conditioner circuit 2 2 3 3 3 3 3 3 3 3 2 HAC-120
HAC-163
ABS actuator and electric unit (control unit) 4 BRC-43
1 - 6: The numbers refer to the order of inspection.
(continued on next table)
SYMPTOM A
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
D
ENGINE STALL
E
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
Warranty symptom code AA ENGINE STALL
AB AC AD AE AF AG AH AJ AK AL AM HA
Valve Timing chain EM-309
mecha-
Camshaft EM-322
nism
Intake valve timing control 5 5 5 5 5 5 5 5 EC-872
Intake valve
3 EM-359
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket EM-290
5 5 5 5 5 5 5 5
EX-4
Three way catalyst
Lubrica- Oil pan/Oil strainer/Oil pump/Oil EM-293
tion filter/Oil gallery/Oil cooler 5 5 5 5 5 5 5 5 EM-350
Oil level (Low)/Filthy oil LU-28
Cooling CO-41
Radiator/Hose/Radiator filler cap
CO-41
Thermostat 5 CO-51
Water pump CO-49
5 5 5 5 5 5 5 4 5
Water gallery CO-53
Cooling fan CO-47
Coolant level (Low)/Contaminat- 5
CO-37
ed coolant
SEC-192
NATS (NISSAN Vehicle Immobilizer System) 1 1
SEC-364
1 - 6: The numbers refer to the order of inspection.
PERIODIC MAINTENANCE
IDLE SPEED
Inspection INFOID:0000000008748890
E
JSBIA0579ZZ
1 : Timing indicator
G
>> INSPECTION END
H
I
MBIB1331E
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,
chafing and deterioration.
2. Check EVAP canister as follows:
a. Block port (A). Orally blow air through port (B).
Check that air flows freely through port (C).
b. Block port (B). Orally blow air through port (A).
Check that air flows freely through port (C).
JSBIA0335ZZ
3. Inspect fuel tank filler cap vacuum relief valve for clogging, stick-
ing, etc.
a. Wipe clean valve housing.
SEF989X
SEF943S
E
PBIB1589E
JSBIA0333ZZ
REMOVAL
1. Remove battery. Refer to PG-149, "FOR MAINTENANCE REQUIRED BATTERY MODELS : Removal
and Installation".
2. Remove IPDM E/R. Refer to PCS-39, "Removal and Installation" (With intelligent key system), PCS-73,
"Removal and Installation" (Without intelligent key system).
3. Remove mounting nut (A) and bolts (B).
4. Disconnect harness connectors, and then remove IPDM E/R
cover (1).
5. Disconnect ECM harness connectors.
6. Remove ECM mounting nuts.
7. Remove ECM from ECM bracket.
JSBIA0473ZZ
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Must be perform additional service when replacing ECM. Refer to EC-840, "Work Procedure".
JSBIA0567ZZ
N
NOTE:
Do not use soapy water or any type of solvent while installing vacuum hose or purge hoses. P
Vehicle type C
Service information
Destination Emission control
China With EURO 5 OBD HR15DE (TYPE 1)
D
Australia With EURO 4 OBD HR15DE (TYPE 2)
Except for China and Australia Without OBD HR15DE (TYPE 3)
E
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000007921212
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution for Procedure without Cowl Top Cover INFOID:0000000007921213
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
PIIB3706J
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch OFF and disconnect the negative battery cable before any repair
or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will
cause the MIL to light up.
• Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Certain systems and components, especially those related to OBD, may use a new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to PG-6, "Harness Connec-
tor".
C
• Always use a 12 volt battery as power source.
• Do not attempt to disconnect battery cables while engine is
running.
• Before connecting or disconnecting the ECM harness con- D
nector, turn ignition switch OFF and disconnect negative bat-
tery cable. Failure to do so may damage the ECM because
battery voltage is applied to ECM even if ignition switch is E
turned OFF.
• Before removing parts, turn ignition switch OFF and then dis-
connect battery ground cable.
F
SEF289H
PBIB2947E N
JSBIA1315ZZ
SEF348N
SEF709Y
D
• When installing C.B. ham radio or a mobile phone, be sure to
observe the following as it may adversely affect electronic
control systems depending on installation location. E
- Keep the antenna as far as possible from the electronic con-
trol units.
- Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls. F
Do not let them run parallel for a long distance.
- Adjust the antenna and feeder line so that the standing-wave
ratio can be kept smaller. G
- Be sure to ground the radio to vehicle body.
SEF708Y
PREPARATION
PREPARATION
Special Service Tools INFOID:0000000007748511
Tool number
Description
Tool name
KV10118400 Measuring fuel pressure
Fuel tube adapter
PBIB3043E
KV10120000
Fuel tube adapter
JSBIA0410ZZ
S-NT779
SYSTEM DESCRIPTION A
COMPONENT PARTS
ENGINE CONTROL SYSTEM
EC
ENGINE CONTROL SYSTEM : Component Parts Location INFOID:0000000007748513
J
JSBIA1899ZZ
ENGINE COMPARTMENT
P
JSBIA0564ZZ
EC
I
JSBIA0565ZZ
JSBIA1900ZZ
A. Left side of engine room B. Cooling fan assembly C. View with battery removed
D. Periphery of pedals
: Vehicle front
C
The accelerator pedal position sensor is installed on the upper end
of the accelerator pedal assembly. The sensor detects the accelera-
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors D
are a kind of potentiometer which transform the accelerator pedal
position into output voltage, and emit the voltage signals to the ECM.
The ECM judges the current opening angle of the accelerator pedal E
from these signals and controls the throttle control motor based on
these signals.
Idle position of the accelerator pedal is determined by the ECM
receiving the signal from the accelerator pedal position sensor. The F
PBIB1741E
ECM uses this signal for the engine operation such as fuel cut.
Camshaft Position Sensor (PHASE) INFOID:0000000007748516
G
The camshaft position sensor (PHASE) senses the protrusion of
camshaft (INT) to identify a particular cylinder. The camshaft position
sensor (PHASE) senses the piston position. H
When the crankshaft position sensor (POS) system becomes inoper-
ative, the camshaft position sensor (PHASE) provides various con-
trols of engine parts instead, utilizing timing of cylinder identification I
signals.
The sensor consists of a permanent magnet and Hall IC.
When engine is running, the high and low parts of the teeth cause
the gap with the sensor to change. J
The changing gap causes the magnetic field near the sensor to
PBIA9209J
change.
Due to the changing magnetic field, the voltage from the sensor changes. K
ECM receives the signals as shown in the figure.
N
JSBIA1901GB
NOTE:
Camshaft position sensor (PHASE) signal timing varies with intake valve timing control.
O
Cooling Fan Motor & Cooling Fan Relay INFOID:0000000007748517
JSBIA1901GB
NOTE:
Camshaft position sensor (PHASE) signal timing varies with intake valve timing control.
ECM INFOID:0000000007748519
PBIA9222J
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed-
back to the ECM to control the throttle valve in response to driving conditions via the throttle control motor.
A
The engine coolant temperature sensor is used to detect the engine
coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant EC
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases.
C
D
SEF594K
<Reference data> E
The EVAP canister is filled with activated carbon, and fuel evapora- J
tive emission in the sealed fuel tank is conveyed to the EVAP canis-
ter and adsorbed by the activated carbon during engine stop or
fueling. On the other hand, while the engine is running, fuel evapora-
tive emission in the EVAP canister passes through the EVAP purge K
control solenoid valve and absorbed by the intake manifold.
JSBIA1428ZZ M
EVAP Canister Purge Volume Control Solenoid Valve INFOID:0000000007748522
The EVAP canister purge volume control solenoid valve uses a ON/ N
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse, O
the greater the amount of fuel vapor that will flow through the valve.
PBIA9215J
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector circuit, the coil in the fuel injec-
tor is energized. The energized coil pulls the ball valve back and
allows fuel to flow through the fuel injector into the intake manifold.
The amount of fuel injected depends upon the injection pulse dura-
tion. Pulse duration is the length of time the fuel injector remains
open. The ECM controls the injection pulse duration based on
engine fuel needs.
PBIA9664J
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
The ECM activates the fuel pump for a few seconds after the ignition switch is turned ON to improve engine
start ability. If the ECM receives a engine speed signal from the crankshaft position sensor (POS) and cam-
shaft position sensor (PHASE), it knows that the engine is rotating, and causes the pump to operate. If the
engine speed signal is not received when the ignition switch is ON, the engine stalls. The ECM stops pump
operation and prevents battery discharging, thereby improving safety. The ECM does not directly drive the fuel
pump. It controls the ON/OFF fuel pump relay, which in turn controls the fuel pump.
SEF463R
EC
SEF288D
D
Heated Oxygen Sensor 1 Heater INFOID:0000000007748526
SYSTEM DESCRIPTION E
N
Heated Oxygen Sensor 2 Heater INFOID:0000000007748528
SYSTEM DESCRIPTION O
Sensor Input signal to ECM ECM function Actuator
Camshaft position sensor (PHASE)
Engine speed P
Crankshaft position sensor (POS)
Heated oxygen sensor 2
Heated oxygen sensor 2 heater
Engine coolant temperature sensor Engine coolant temperature heater control
Mass air flow sensor Amount of intake air
The ECM performs ON/OFF control of the heated oxygen sensor 2 heater corresponding to the engine speed,
amount of intake air and engine coolant temperature.
OPERATION
The ignition signal from the ECM is sent to and amplified by the power transistor. The power transistor turns
ON and OFF the ignition coil primary circuit. This ON/OFF operation induces the proper high voltage in the coil
secondary circuit.
Intake Air Temperature Sensor INFOID:0000000007748530
The intake air temperature sensor is built-into mass air flow sensor
(1). The sensor detects intake air temperature and transmits a signal
to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.
PBIA9559J
<Reference data>
The knock sensor is attached to the cylinder block. It senses engine knocking using a piezoelectric element. A
knocking vibration from the cylinder block is sensed as vibrational pressure. This pressure is converted into a
voltage signal and sent to the ECM.
A
The malfunction indicator lamp (MIL) is located on the combination
meter.
The MIL will light up when the ignition switch is turned ON without EC
the engine running. This is a bulb check.
When the engine is started, the MIL should go off. If the MIL remains
on, the on board diagnostic system has detected an engine system
malfunction. C
For details, refer to EC-1088, "DIAGNOSIS DESCRIPTION : Mal-
function Indicator Lamp (MIL)".
D
JSBIA1315ZZ
PBIB2657E M
N
Brake switch signal is applied to the ECM through the stop lamp switch when the brake pedal is depressed.
This signal is used mainly to decrease the engine speed when the vehicle is driving.
Throttle Control Motor INFOID:0000000007748537
O
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed- P
back to the ECM to control the throttle valve in response to driving conditions via the throttle control motor.
Throttle Control Motor Relay INFOID:0000000007748538
Power supply for the throttle control motor is provided to the ECM via throttle control motor relay. The throttle
control motor relay is ON/OFF controlled by the ECM. When the ignition switch is turned ON, the ECM sends
an ON signal to throttle control motor relay and battery voltage is provided to the ECM. When the ignition
PBIB0145E
EC
G
PBIB2962E
M
PBIB1588E
SYSTEM DIAGRAM
JSBIA2091GB
SYSTEM DESCRIPTION
EC
JSBIA2784GB
P
JSBIA2785GB
EC
JSBIA2786GB
*1: 1 (with engine coolant temperature gauge) / 8 (without engine coolant temperature gauge)
*2: 2 (with engine coolant temperature gauge) / 10 (without engine coolant temperature gauge) P
*3: 2
*4: 1
*5: 7
*6: 10
*7: Not used in this model.
*8: Used in this model.
NOTE:
A
SYSTEM DIAGRAM
EC
JSBIA0762GB J
INPUT/OUTPUT SIGNAL CHART
A/C ON signal*3
BCM
Blower fan ON signal*3
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from the crankshaft position sensor (POS), camshaft position
sensor (PHASE) and the mass air flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
<Fuel increase>
• During warm-up
• When starting the engine
• During acceleration
• Hot-engine operation
• When selector lever is changed from N to D (A/T models)
• High-load, high-speed operation
<Fuel decrease>
• During deceleration
• During high engine speed operation
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)
PBIB2953E
The mixture ratio feedback system provides the best air-fuel mixture ratio for drivability and emission control.
The three way catalyst (manifold) can better reduce CO, HC and NOx emissions. This system uses heated
oxygen sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The ECM
adjusts the injection pulse width according to the sensor voltage signal. For more information about heated
oxygen sensor 1, refer to EC-1058, "Heated Oxygen Sensor 1". This maintains the mixture ratio within the
range of stoichiometric (ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of heated oxygen sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal
from heated oxygen sensor 2.
• Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
- Deceleration and acceleration
- High-load, high-speed operation
- Malfunction of heated oxygen sensor 1 or its circuit
- Insufficient activation of heated sensor 1 at low engine coolant temperature
- High engine coolant temperature
- During warm-up
- After shifting from N to D (A/T models)
- When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from heated oxygen
sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to
H
SEF337W
SYSTEM DIAGRAM
JSBIA0763GB
SYSTEM DESCRIPTION
Firing order: 1 - 3 - 4 - 2
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of the
engine. The ignition timing data is stored in the ECM.
The ECM receives information such as the injection pulse width and camshaft position sensor (PHASE) sig-
nal. Computing this information, ignition signals are transmitted to the power transistor.
During the following conditions, the ignition timing is revised by the ECM according to the other data stored in
the ECM.
• At starting
• During warm-up
• At idle
• At low battery voltage
• During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
SYSTEM DIAGRAM EC
I
JSBIA0320GB
SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used. P
Under the following conditions, the air conditioner is turned off.
• When the accelerator pedal is fully depressed.
• When cranking the engine.
• At high engine speeds.
• When the engine coolant temperature becomes excessively high.
• When operating power steering during low engine speed or low vehicle speed.
• When engine speed is excessively low.
SYSTEM DIAGRAM
JSBIA0321GB
SYSTEM DESCRIPTION
ECM controls cooling fan speed corresponding to vehicle speed, engine coolant temperature, refrigerant pres-
sure, air conditioner ON signal. Then control system has 3-step control [HIGH/LOW/OFF].
EC
PBIB2483E F
Cooling Fan Relay Operation
The ECM controls cooling fan relays through CAN communication line.
G
Cooling fan relay
Cooling fan speed
1 2 3
Stop (OFF) OFF OFF OFF
H
Low (LOW) OFF ON OFF
High (HI) ON ON ON
I
THROTTLE CONTROL
THROTTLE CONTROL : System Description INFOID:0000000007905866 J
SYSTEM DIAGRAM
K
JSBIA2019GB
P
INPUT/OUTPUT SIGNAL CHART
SYSTEM DESCRIPTION
ECM calculates the value of signal transmitted from the accelerator pedal and activates the throttle valve by
transmitting a control signal to the electric throttle control actuator. This allows the optimum throttle angle and
improves drivability and fuel consumption. In addition, ECM learns the fully closed position every time when
the ignition switch is turned OFF to improve the accuracy in throttle valve position.
When a malfunction occurs in the throttle control system, the throttle valve is closed by the return spring and
maintains the minimum engine speed by holding a slightly opened condition which is close to the fully opened
condition. This allows the securing of brake system, power steering system, and electric system and the
ensuring of the safety.
EVAPORATIVE EMISSION SYSTEM
EVAPORATIVE EMISSION SYSTEM : System Description INFOID:0000000007748553
SYSTEM DIAGRAM
JSBIA0764GB
SYSTEM DESCRIPTION F
K
PBIB3039E
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the L
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the M
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating.
N
INTAKE VALVE TIMING CONTROL
SYSTEM DIAGRAM
JSBIA0079GB
SYSTEM DESCRIPTION
MBIB1560E
This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed, and engine coolant
temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve timing (IVT) control sole-
noid valve depending on driving status. This makes it possible to control the shut/open timing of the intake
valve to increase engine torque in low/mid speed range and output in high-speed range.
CAN COMMUNICATION
A
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other EC
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
Refer to LAN-32, "CAN COMMUNICATION SYSTEM : CAN Communication Signal Chart", about CAN com- C
munication for detail.
This system is an on board diagnostic system that records exhaust emission-related diagnostic information
and detects a sensors/actuator-related malfunction. A malfunction is indicated by the malfunction indicator
lamp (MIL) and stored in ECU memory as a DTC.
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MIL will not illuminate at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in C
the ECM memory, and the MIL illuminates. The MIL illuminates at the same time when the DTC is stored.
<2nd trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is per-
formed during vehicle operation. Specific on board diagnostic items will cause the ECM to illuminate or blink D
the MIL, and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
×: Applicable —: Not applicable
MIL DTC 1st trip DTC E
Items 1st trip 2nd trip 1st trip 2nd trip 1st trip 2nd trip
Blinking Illuminated Blinking Illuminated displaying displaying displaying displaying
H
DTC AND 1ST TRIP DTC
The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic
result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not recur, the 1st trip DTC
I
will not be displayed.
If a malfunction is detected during the 1st trip, the 1st trip DTC is saved in the ECM memory. The MIL will not
light up (two trip detection logic). If the same malfunction is not detected in the 2nd trip (meeting the required
driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same malfunction is detected in the J
2nd trip, both the 1st trip DTC and DTC are saved in the ECM memory and the MIL lights up. In other words,
the DTC is stored in the ECM memory and the MIL lights up when the same malfunction occurs in two consec-
utive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the 1st and 2nd K
trips, only the 1st trip DTC will continue to be stored. For malfunctions that blink or light up the MIL during the
1st trip, the DTC and 1st trip DTC are stored in the ECM memory.
For malfunctions in which 1st trip DTCs are displayed, refer to EC-1109, "DTC Index". These items are
required by legal regulations to continuously monitor the system/component. In addition, the items monitored L
non-continuously are also displayed on CONSULT.
1st trip DTC is specified in Service $07 of SAE J1979/ISO 15031-5. 1st trip DTC detection occurs without illu-
minating the MIL and therefore does not warn the driver of a malfunction. M
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in Work Flow procedure Step 2, refer to EC-1116, "Work Flow". Then perform DTC Confirma-
tion Procedure or Component Function Check to try to duplicate the malfunction. If the malfunction is dupli-
cated, the item requires repair. N
Priority Items
Freeze frame data Misfire — DTC: P0300 - P0304
1
Fuel Injection System Function — DTC: P0171, P0172
2 Except the above items
3 1st trip freeze frame data
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was saved in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem-
ory is erased.
DIAGNOSIS DESCRIPTION : Counter System INFOID:0000000007748559
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
• When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
• When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on.
• The MIL will turn OFF after the vehicle is driven 3 times (driving pattern B) with no malfunction. The drive is
counted only when the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs
while counting, the counter will reset.
• The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A) with-
out the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel Injec-
tion System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times (driving pattern
C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC RESULTS” mode of CON-
SULT will count the number of times the vehicle is driven.
• The 1st trip DTC is not displayed when the self-diagnosis results in OK for the 2nd trip.
COUNTER SYSTEM CHART
EC
L
JMBIA1417GB
*1: When the same malfunction is de- *2: MIL will turn OFF after vehicle is driv- *3: When the same malfunction is de- M
tected in two consecutive trips, MIL en 3 times (pattern B) without any tected in two consecutive trips, the
will light up. malfunctions. DTC and the freeze frame data will be
stored in ECM.
N
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: The 1st trip DTC and the 1st trip
will not be displayed any longer after the first time, the 1st trip DTC and the freeze frame data will be cleared at
vehicle is driven 80 times (pattern C) 1st trip freeze frame data will be the moment OK is detected.
without the same malfunction. (The stored in ECM. O
DTC and the freeze frame data still
remain in ECM.)
*7: When the same malfunction is de- *8: 1st trip DTC will be cleared when ve-
tected in the 2nd trip, the 1st trip hicle is driven once (pattern C) with- P
freeze frame data will be cleared. out the same malfunction after DTC
is stored in ECM.
Explanation for Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”
Driving Pattern B
Refer to EC-1087, "DIAGNOSIS DESCRIPTION : Driving Pattern".
JMBIA1418GB
*1: When the same malfunction is de- *2: MIL will turn OFF after vehicle is driv- *3: When the same malfunction is de- A
tected in two consecutive trips, MIL en 3 times (pattern B) without any tected in two consecutive trips, the
will light up. malfunctions. DTC and the freeze frame data will be
stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: 1st trip DTC will be cleared after vehi- EC
will not be displayed any longer after the first time, the 1st trip DTC and the cle is driven once (pattern B) without
vehicle is driven 40 times (pattern A) 1st trip freeze frame data will be the same malfunction.
without the same malfunction. stored in ECM.
(The DTC and the freeze frame data
C
still remain in ECM.)
*7: When the same malfunction is de-
tected in the 2nd trip, the 1st trip D
freeze frame data will be cleared.
Explanation for Driving Patterns Except for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection
System” E
Driving Pattern A
Refer to EC-1087, "DIAGNOSIS DESCRIPTION : Driving Pattern".
F
Driving Pattern B
Refer to EC-1087, "DIAGNOSIS DESCRIPTION : Driving Pattern".
DIAGNOSIS DESCRIPTION : Driving Pattern INFOID:0000000007748560
G
DRIVING PATTERN A
Driving pattern A means a trip satisfying the following conditions. H
• Engine speed reaches 400 rpm or more.
• Engine coolant temperature rises by 20°C (68°F) or more after starting the engine.
• Engine coolant temperature reaches 70°C (158°F) or more. I
• The ignition switch is turned from ON to OFF.
NOTE:
• When the same malfunction is detected regardless of driving conditions, reset the counter of driving pattern
J
A.
• When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving
pattern A.
K
DRIVING PATTERN B
Driving pattern B means a trip satisfying the following conditions.
• Engine speed reaches 400 rpm or more.
• Engine coolant temperature reaches 70°C (158°F) or more. L
• Vehicle speed of 70 – 120 km/h (44 – 75 MPH) is maintained for 60 seconds or more under the control of
closed loop.
• Vehicle speed of 30 – 60 km/h (19 – 37 MPH) is maintained for 10 seconds or more under the control of M
closed loop.
• Under the closed loop control condition, the following state reaches 12 seconds or more in total: Vehicle
speed of 4 km/h (2 MPH) or less with idling condition.
• The state of driving at 10 km/h (7 MPH) or more reaches 10 minutes or more in total. N
• A lapse of 22 minutes or more after engine start.
NOTE:
• Drive the vehicle at a constant velocity. O
• When the same malfunction is detected regardless of driving conditions, reset the counter of driving pattern
B.
• When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving
pattern B. P
DRIVING PATTERN C
Driving pattern C means operating vehicle as per the following:
The following conditions should be satisfied at the same time:
Engine speed: (Engine speed in the freeze frame data) ± 375 rpm
Calculated load value: (Calculated load value in the freeze frame data) x (1 ±0.1) [%]
Engine coolant temperature condition:
• When detecting a DTC that affects exhaust gas, the exhaust emis-
sion-related control module transmits a malfunction indicator lamp
signal to ECM via CAN communication line.
ECM prioritizes (MIL: ON/blink) the signal received from the
exhaust emission-related control module and the ECM-stored DTC
that affects exhaust gas and transmits a malfunction indicator lamp
signal to the combination meter via CAN communication line.
The combination meter turns ON or blinks the MIL, according to
the signal transmitted from ECM, and alerts the driver of malfunc-
tion detection.
• Control modules that a DTC of MIL ON/Blink is stored (Control
JSBIA1315ZZ
module varies among DTCs.):
- ECM
- TCM
1. The MIL illuminates when ignition switch is turned ON (engine is not running).
NOTE:
Check the MIL circuit if MIL does not illuminate. Refer to EC-1271, "Component Function Check".
2. When the engine is started, the MIL should go off.
NOTE:
If MIL remains ON or continues blinking, a DTC(s) that affects exhaust gas is detected. In this case, Self-
diagnosis is required for performing inspection and repair.
On Board Diagnosis Function INFOID:0000000007748562
PBIB0092E P
How to Read Self-diagnostic Results
The DTC and 1st trip DTC are indicated by the number of blinks of the MIL as shown below.
The DTC and 1st trip DTC are displayed at the same time. If the MIL does not illuminate in diagnostic test
mode I (Malfunction warning), all displayed items are 1st trip DTCs. If only one code is displayed when the MIL
illuminates in “malfunction warning” mode, it is a DTC; if two or more codes are displayed, they may be either
PBIB3005E
A particular trouble code can be identified by the number of four-digit numeral flashes per the following.
Number 0 1 2 3 4 5 6 7 8 9 A B C D E F
Flashes 10 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16
The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-sec-
onds) - OFF (0.6-seconds) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-seconds ON and 0.3-seconds OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-seconds OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC 0000 refers to no mal-
function. Refer to EC-1109, "DTC Index".
How to Erase Self-diagnostic Results
By performing this procedure, ECM memory is erased and the following diagnostic information is erased as
well.
• Diagnostic trouble codes
• 1st trip diagnostic trouble codes
• Freeze frame data
• 1st trip freeze frame data
NOTE:
Also, if a battery terminal is disconnected, ECM memory is erased and the diagnostic information as listed
above is erased. (The amount of time required for erasing may vary from a few seconds to several hours.)
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Set ECM in “self-diagnostic results” mode.
L
FUNCTION
PBIA9221J
PHYSICAL VALUES
NOTE:
• ECM is located in the engine room left side near battery.
• When disconnecting ECM harness connector (A), loosen (C) it with
levers as far as they will go as shown in the figure.
- ECM (1)
- Fasten (B)
• Connect a break-out box and harness adapter between the ECM
and ECM harness connector.
- Use extreme care not to touch 2 pins at one time.
- Data is for comparison and may not be exact.
• Specification data are reference values and are measured
between each terminals.
• Pulse signal is measured by CONSULT.
JMBIA0029ZZ
2.6 V EC
JMBIA0213GB
D
2 108 Throttle control motor pow- BATTERY VOLTAGE
Input [Ignition switch: ON]
(L/W) (B) er supply (11 - 14 V)
E
2.9 - 9.8 V
[Engine is running]
F
• Warm-up condition
3 108 Heated oxygen sensor 1 • Idle speed
Output
(G) (B) heater
G
JMBIA0030GB
[Engine is running] 10 V
• Engine speed: Below 3,600 rpm af- K
ter the following conditions are met
- Engine: after warming up
- Keeping the engine speed be-
L
5 108 Heated oxygen sensor 2 tween 3,500 and 4,000 rpm for 1
Output minute and at idle for 1 minute un-
(BR/W) (B) heater
der no load
JMBIA0214GB
M
[Ignition switch: ON]
• Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14 V)
• Engine speed: Above 3,600 rpm N
[Engine is running]
• Idle speed
[Engine is running]
• Engine speed: About 2,000 rpm
(More than 100 seconds after start-
ing engine.)
JMBIA0216GB
10
— ECM ground — — —
(B)
11
— ECM ground — — —
(B)
BATTERY VOLTAGE
15 108 [Ignition switch: OFF]
Throttle control motor relay Output (11 - 14 V)
(G/W) (B)
[Ignition switch: ON] 0 - 1.0 V
17 0 - 0.3 V
Ignition signal No. 1
(V)
[Engine is running]
• Warm-up condition
• Idle speed
18 NOTE:
Ignition signal No. 2 The pulse cycle changes depend-
(Y/B)
ing on rpm at idle
JMBIA0219GB
108
Output
21 (B)
Ignition signal No. 4 0.2 - 0.5 V
(W)
[Engine is running]
• Warm-up condition
22 • Engine speed: 2,500 rpm
Ignition signal No. 3
(BR)
JMBIA0220GB
JMBIA0222GB
G
[Engine is running]
[Ignition switch: OFF]
0 - 1.0 V
• A few seconds after turning ignition
32 108 ECM relay
Output switch OFF H
(P) (B) (Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
• More than a few seconds after turn-
(11 - 14 V)
ing ignition switch OFF I
[Ignition switch: ON]
• Engine stopped
More than 0.36 V
• Selector lever: D (A/T), 1st (M/T)
J
33 36 • Accelerator pedal: Fully released
Throttle position sensor 1 Input
(G) (R) [Ignition switch: ON]
• Engine stopped
Less than 4.75 V K
• Selector lever: D (A/T), 1st (M/T)
• Accelerator pedal: Fully depressed
[Ignition switch: ON]
• Engine stopped
Less than 4.75 V
L
• Selector lever: D (A/T), 1st (M/T)
34 36 • Accelerator pedal: Fully released
Throttle position sensor 2 Input
(B) (R) [Ignition switch: ON]
M
• Engine stopped
More than 0.36 V
• Selector lever: D (A/T), 1st (M/T)
• Accelerator pedal: Fully depressed
36 Sensor ground N
— — — —
(R) (Throttle position sensor)
37 40 [Engine is running]
Knock sensor Input 2.5 V
(W) (B) • Idle speed O
0 - 4.8 V
38 44 Engine coolant tempera-
Input [Engine is running] Output voltage varies with engine
(LG) (P) ture sensor
coolant temperature. P
Sensor ground
40
— (Knock sensor shield cir- — — —
(B)
cuit)
[Engine is running]
41 48 Refrigerant pressure sen- • Warm-up condition
Input 1.0 - 4.0 V
(GR) (R/B) sor • Both A/C switch and blower fan
switch: ON (Compressor operates)
4.0 V
EC
[Engine is running]
• Warm-up condition
• Idle speed
NOTE: C
The pulse cycle changes depend-
ing on rpm at idle
JMBIA2185GB
61 62 Crankshaft position sensor D
Input
(R) (G) (POS)
4.0 V
E
[Engine is running]
• Engine speed: 2,000 rpm
F
JMBIA2186GB
Sensor ground
62
— [Crankshaft position sen- — — — G
(G)
sor (POS)]
Sensor ground
63
— [Camshaft position sensor — — — H
(GR)
(PHASE)]
1.0 - 2.0 V
[Engine is running] I
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depend- J
ing on rpm at idle
[Engine is running] L
• Engine speed is 2,000 rpm
JSBIA0719GB
M
[Ignition switch: ON]
BATTERY VOLTAGE
• Selector lever: P or N (A/T), Neutral
(11 - 14 V)
69 108 Park/Neutral position sig- (M/T) N
Input
(BR) (B) nal [Ignition switch: ON]
• Selector lever: Except above posi- 0V
tion O
72 36 Sensor power supply
— [Ignition switch: ON] 5V
(W) (R) (Throttle position sensor)
7 - 10 V
73 108 Intake valve timing control
Output [Engine is running]
(P) (B) solenoid valve
• Warm-up condition
• When revving engine up to
2,000rpm quickly
JMBIA0038GB
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
*: For Indonesia E
Fail Safe INFOID:0000000007748565
DTC No. Detected items Engine operating condition in fail safe mode
P0011 Intake valve timing control The signal is not energized to the intake valve timing control solenoid valve and the valve K
control does not function.
P0102 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0103 L
P0117 Engine coolant temperature Engine coolant temperature will be determined by ECM based on the following conditions.
P0118 sensor circuit CONSULT displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided M
Condition
(CONSULT display)
Just as ignition switch is turned ON or START 40°C (104°F)
Approx. 4 minutes or more after engine starting 80°C (176°F) N
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
When the fail safe system for engine coolant temperature sensor is activated, the cooling O
fan operates while engine is running.
P0122 Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
P0123 order for the idle position to be within +10 degrees. P
P0222 The ECM regulates the opening speed of the throttle valve to be slower than the normal
P0223 condition.
P2135 So, the acceleration will be poor.
P0500 Vehicle speed sensor The cooling fan operates (Highest) while engine is running.
P0605 ECM (When ECM calculation function is malfunctioning:)
ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
DTC*1 Items
Trip MIL Reference page
(CONSULT screen terms)
CONSULT ECM*2 I
U1000 1000*3 CAN COMM CIRCUIT 1 × EC-1144
DTC*1 Items
Trip MIL Reference page
CONSULT 2 (CONSULT screen terms)
ECM*
P0302 0302 CYL 2 MISFIRE 2 × or — EC-1181
P0303 0303 CYL 3 MISFIRE 2 × or — EC-1181
P0304 0304 CYL 4 MISFIRE 2 × or — EC-1181
P0327 0327 KNOCK SEN/CIRC-B1 2 — EC-1187
P0328 0328 KNOCK SEN/CIRC-B1 2 — EC-1187
P0335 0335 CKP SEN/CIRCUIT 2 × EC-1189
P0340 0340 CMP SEN/CIRC-B1 2 × EC-1193
P0444 0444 PURG VOLUME CONT/V 2 × EC-1196
P0500 0500 VEH SPEED SEN/CIRC 2 × EC-1199
P0506 0506 ISC SYSTEM 2 × EC-1201
P0507 0507 ISC SYSTEM 2 × EC-1203
P0605 0605 ECM 1 or 2 × or — EC-1205
1 (A/T) × (A/T)
P0607 0607 ECM EC-1207
2 (M/T) — (M/T)
P1065 1065 ECM BACK UP/CIRCUIT*4 2 × EC-1208
P1111 1111 INT/V TIM C/CIRC 2 × EC-1209
P1121 1121 ETC ACTR-B1 1 × EC-1211
P1122 1122 ETC FUNCTION/CIRC-B1 1 × EC-1213
P1124 1124 ETC MOT PWP 1 × EC-1217
P1126 1126 ETC MOT PWP-B1 1 × EC-1217
P1128 1128 ETC MOT-B1 1 × EC-1220
P1217 1217 ENG OVER TEMP 1 × EC-1222
P1225 1225 CTP LEARNING-B1 2 — EC-1225
P1226 1226 CTP LEARNING-B1 2 — EC-1226
P1229 1229 SENSOR POWER/CIRC 1 × EC-1227
SEC-51
P1610 1610 LOCK MODE 2 —
SEC-326
SEC-52
P1611 1611 ID DISCORD, IMMU-ECM 2 —
SEC-327
SEC-53
P1612 1612 CHAIN OF ECM-IMMU 2 —
SEC-328
P1615 1615 DIFFERENCE OF KEY 2 — SEC-332
P1706 1706 P-N POS SW/CIRCUIT 2 × EC-1229
P1805 1805 BRAKE SW/CIRCUIT 2 — EC-1232
P2122 2122 APP SEN 1/CIRC 1 × EC-1234
P2123 2123 APP SEN 1/CIRC 1 × EC-1234
P2127 2127 APP SEN 2/CIRC 1 × EC-1237
P2128 2128 APP SEN 2/CIRC 1 × EC-1237
P2135 2135 TP SENSOR-B1 1 × EC-1240
P2138 2138 APP SENSOR 1 × EC-1243
*1: 1st trip DTC No. is the same as DTC No.
*2: In Diagnostic Test Mode II (Self-diagnostic results), this number is controlled by NISSAN.
*3: The troubleshooting for this DTC needs CONSULT.
*4: This self-diagnosis is not for ECM power supply circuit, even though “ECM BACK UP/CIRCUIT” is dis-
played on CONSULT screen.
WIRING DIAGRAM A
ENGINE CONTROL SYSTEM
Wiring Diagram INFOID:0000000007748569
EC
For connector terminal arrangements, harness layouts, and alphabets in a (option abbreviation; if not
described in wiring diagram), refer to GI-12, "Connector Information".
C
JRBWC1221GB
JRBWC1222GB
EC
JRBWC1223GB
JRBWC1224GB
EC
JRBWC1225GB
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow INFOID:0000000007748571
OVERALL SEQUENCE
JSBIA1228GB
DETAILED FLOW
>> GO TO 2.
2.CHECK DTC C
1. Check DTC.
2. Perform the following procedure if DTC is displayed.
- Record DTC and freeze frame data. (Print them out with CONSULT.) D
- Erase DTC.
With CONSULT: Refer to EC-1091, "CONSULT Function".
Without CONSULT: Refer to EC-1088, "On Board Diagnosis Function". E
- Study the relationship between the cause detected by DTC and the symptom described by the customer.
(Symptom Table is useful. Refer to EC-1274, "Symptom Table".)
3. Check related service bulletins for information.
F
Is any symptom described and is any DTC detected?
Symptom is described, DTC is detected>>GO TO 3.
Symptom is described, DTC is not detected>>GO TO 4.
G
Symptom is not described, DTC is detected>>GO TO 5.
3.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer (except MIL ON). H
Also study the normal operation and fail safe related to the symptom. Refer to EC-1278, "Description" and EC-
1107, "Fail Safe".
Diagnostic Work Sheet is useful to verify the incident. I
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 5. J
4.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
Also study the normal operation and fail safe related to the symptom. Refer to EC-1278, "Description" and EC- K
1107, "Fail Safe".
Diagnostic Work Sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected. L
>> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE M
Perform DTC CONFIRMATION PROCEDURE for the displayed DTC, and then make sure that DTC is
detected again.
If two or more DTCs are detected, refer to EC-1108, "DTC Inspection Priority Chart" and determine trouble N
diagnosis order.
NOTE:
• Freeze frame data is useful if the DTC is not detected. O
• Perform Component Function Check if DTC CONFIRMATION PROCEDURE is not included on Service
Manual. This simplified check procedure is an effective alternative though DTC cannot be detected during
this check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIR- P
MATION PROCEDURE.
Is DTC detected?
YES >> GO TO 10.
NO >> Check according to GI-42, "Intermittent Incident".
6.PERFORM BASIC INSPECTION
>> GO TO 10.
10.DETECT MALFUNCTIONING PART BY DIAGNOSIS PROCEDURE
Inspect according to Diagnosis Procedure of the system.
NOTE:
The Diagnosis Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnosis Procedure. For details, refer to GI-44, "Circuit Inspec-
tion".
Is malfunctioning part detected?
YES >> GO TO 11.
NO >> Monitor input data from related sensors or check the voltage of related ECM terminals using CON-
SULT. Refer to EC-1098, "Reference Value".
11.REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnosis Procedure again after repair and replace-
ment.
3. Check DTC. If DTC is displayed, erase it. Refer to following.
With CONSULT: Refer to EC-1091, "CONSULT Function".
Without CONSULT: Refer to EC-1088, "On Board Diagnosis Function".
>> GO TO 12.
12.FINAL CHECK
When DTC was detected in step 2, perform DTC CONFIRMATION PROCEDURE or Component Function
Check again, and then make sure that the malfunction have been repaired securely.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure
that the symptom is not detected.
Is DTC detected and does symptom remain?
YES-1 >> DTC is detected: GO TO 10.
YES-2 >> Symptom remains: GO TO 6.
NO-1 >> With CONSULT: Before returning the vehicle to the customer, make sure to erase unnecessary
DTC in ECM. (Refer to EC-1091, "CONSULT Function".)
EC
DESCRIPTION
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate. C
In general, each customer feels differently about an incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint. D
Utilize a diagnostic worksheet like the WORKSHEET SAMPLE
below in order to organize all the information for troubleshooting.
Some conditions may cause the MIL to come on steady or blink and
DTC to be detected. Examples: E
Vehicle ran out of fuel, which caused the engine to misfire.
SEF907L
WORKSHEET SAMPLE F
MTBL0017
1.PERFORM INITIALIZATION OF NATS SYSTEM AND REGISTRATION OF ALL NATS IGNITION KEY IDS C
Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to SEC-49, "ECM :
Work Procedure" (TYPE 1) or SEC-324, "ECM : Work Procedure" (TYPE 2).
D
>> GO TO 2.
2.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING E
Perform accelerator pedal released position learning. Refer to EC-1122, "Work Procedure".
>> GO TO 3. F
3.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform throttle valve closed position learning. Refer to EC-1123, "Work Procedure". G
>> GO TO 4.
4.PERFORM IDLE AIR VOLUME LEARNING H
Accelerator Pedal Released Position Learning is a function of ECM to learn the fully released position of the
accelerator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each
time harness connector of accelerator pedal position sensor or ECM is disconnected.
Work Procedure INFOID:0000000007748576
1.START
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
>> END
Throttle Valve Closed Position Learning is a function of ECM to learn the fully closed position of the throttle EC
valve by monitoring the throttle position sensor output signal. It must be performed each time the harness con-
nector of the electric throttle control actuator or ECM is disconnected or electric throttle control actuator inside
is cleaned.
C
Work Procedure INFOID:0000000007905874
1.START D
With CONSULT
1. Turn ignition switch ON.
2. Select “CLSD THL POS LEARN” in “WORK SUPPORT” mode. E
3. Follow the instructions on the CONSULT display.
4. Turn ignition switch OFF and wait at least 10 seconds.
Check that throttle valve moves during the above 10 seconds by confirming the operating sound.
F
Without CONSULT
1. Start the engine.
NOTE:
Engine coolant temperature is 25°C (77°F) or less before engine starts. G
2. Warm up the engine.
NOTE:
Raise engine coolant temperature until it reaches 65°C (149°F) or more. H
3. Turn ignition switch OFF and wait at least 10 seconds.
Check that throttle valve moves during the above 10 seconds by confirming the operating sound.
I
>> END
Idle Air Volume Learning is a function of ECM to learn the idle air volume that keeps each engine idle speed
within the specific range. It must be performed under any of the following conditions:
• Each time electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of specification.
Work Procedure INFOID:0000000007748580
1.PRECONDITIONING
Make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
• Battery voltage: More than 12.9 V (At idle)
• Engine coolant temperature: 70 - 100°C (158 - 212°F)
• Selector lever: P or N (A/T), Neutral (M/T)
• Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
• Steering wheel: Neutral (Straight-ahead position) position
• Vehicle speed: Stopped
• Transmission: Warmed-up
- A/T models
• With CONSULT: Drive vehicle until “ATF TENP SEN” in “DATA MONITOR” mode of “TRANSMISSION” sys-
tem indicates less than 0.9 V.
• Without CONSULT: Drive vehicle for 10 minutes.
- M/T models
• Drive vehicle for 10 minutes.
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.IDLE AIR VOLUME LEARNING
With CONSULT
1. Perform ACCELERATOR PEDAL RELEASED POSITION LEARNING. Refer to EC-1122, "Work Proce-
dure".
2. Perform THROTTLE VALVE CLOSED POSITION LEARNING. Refer to EC-1123, "Work Procedure".
3. Start engine and warm it up to normal operating temperature.
4. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode with CONSULT.
5. Touch “START” and wait 20 seconds.
Is “CMPLT” displayed on CONSULT screen?
YES >> GO TO 4.
NO >> GO TO 5.
3.IDLE AIR VOLUME LEARNING
Without CONSULT
NOTE:
• It is better to count the time accurately with a clock.
• It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform ACCELERATOR PEDAL RELEASED POSITION LEARNING. Refer to EC-1122, "Work Proce-
dure".
2. Perform THROTTLE VALVE CLOSED POSITION LEARNING. Refer to EC-1123, "Work Procedure".
3. Start engine and warm it up to normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
6. Repeat the following procedure quickly five times within 5 seconds.
- Fully depress the accelerator pedal.
- Fully release the accelerator pedal.
SEC897C
E
>> GO TO 4.
4.CHECK IDLE SPEED AND IGNITION TIMING F
Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifi-
cations.
For specification, refer to EC-1284, "Idle Speed" and EC-1284, "Ignition Timing". G
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 5. H
5.DETECT MALFUNCTIONING PART
Check the following
I
• Check that throttle valve is fully closed.
• Check PCV valve operation.
• Check that downstream of throttle valve is free from air leakage.
Is the inspection result normal? J
YES >> GO TO 6.
NO >> Repair or replace malfunctioning part.
K
6.DETECT MALFUNCTIONING PART
Engine component parts and their installation condition are questionable. Check and eliminate the cause of
the incident. L
It is useful to perform “TROUBLE DIAGNOSIS - SPECIFICATION VALUE”. Refer to EC-1133, "Description".
If any of the following conditions occur after the engine has started, eliminate the cause of the incident and
perform Idle Air Volume Learning all over again:
• Engine stalls. M
• Erroneous idle.
This describes how to erase the mixture ratio self-learning value. For the actual procedure, follow the instruc-
tions in “Diagnosis Procedure”.
Work Procedure INFOID:0000000007748582
1.START
With CONSULT
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT.
3. Clear mixture ratio self-learning value by touching “CLEAR”.
With GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness connector.
6. Select Service $03 with GST. Make sure DTC P0102 is detected.
7. Select Service $04 with GST to erase the DTC P0102.
>> END
1.INSPECTION START EC
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following: C
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
D
- Hoses and ducts for leaks
- Air cleaner clogging
- Gasket
3. Confirm that electrical or mechanical loads are not applied. E
- Headlamp switch is OFF.
- Air conditioner switch is OFF.
- Rear window defogger switch is OFF. F
SEF983U
- Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm. G
I
SEF976U
J
5. Run engine at about 2,000 rpm for about 2 minutes under no
load.
6. Make sure that no DTC is displayed with CONSULT.
Is any DTC detected? K
YES >> GO TO 2.
NO >> GO TO 3.
L
M
SEF977U
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure. N
>> GO TO 3
O
3.CHECK TARGET IDLE SPEED
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
P
PBIA8513J
>> GO TO 5.
5.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-1123, "Work Procedure".
>> GO TO 6.
6.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-1124, "Work Procedure".
Is Idle Air Volume Learning carried out successfully?
YES >> GO TO 7.
NO >> Follow the instruction of IDLE AIR VOLUME LEARNING. Then GO TO 4.
7.CHECK TARGET IDLE SPEED AGAIN
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
For procedure, refer to EC-1279, "Inspection".
For specification, refer to EC-1284, "Idle Speed".
>> GO TO 4.
10.CHECK IGNITION TIMING
1. Run engine at idle.
MBIB1331E
1. Stop engine.
2. Perform EC-1122, "Work Procedure".
E
>> GO TO 12.
12.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING F
Perform EC-1123, "Work Procedure".
G
>> GO TO 13.
13.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-1124, "Work Procedure". H
Is idle air volume learning carried out successfully?
YES >> GO TO 14.
NO >> Follow the instruction of IDLE AIR VOLUME LEARNING. Then GO TO 4. I
14.CHECK TARGET IDLE SPEED AGAIN
1. Start engine and warm it up to normal operating temperature. J
2. Check idle speed.
For procedure, refer to EC-1279, "Inspection".
For specification, refer to EC-1284, "Idle Speed".
K
Is the inspection result normal?
YES >> GO TO 15.
NO >> GO TO 17.
L
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light. M
For procedure, refer to EC-1280, "Inspection".
For specification, refer to EC-1284, "Ignition Timing".
- Timing indicator (1)
N
Is the inspection result normal?
YES >> GO TO 19.
O
NO >> GO TO 16.
MBIB1331E P
16.CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-301, "Exploded View".
Is the inspection result normal?
YES >> GO TO 17.
NO >> Repair the timing chain installation. Then GO TO 4.
>> GO TO 4.
19.INSPECTION END
If ECM is replaced during this BASIC INSPECTION procedure, perform EC-1121, "Work Procedure".
CAUTION:
• Use suitable fuel hose for fuel pressure check (genuine
NISSAN fuel hose without quick connector). PBIB2982E O
• To avoid unnecessary force or tension to hose, use mod-
erately long fuel hose for fuel pressure check.
• Do not use the fuel hose for checking fuel pressure with damage or cracks on it. P
• Use Pressure Gauge to check fuel pressure.
3. Disconnect fuel feed hose from fuel tube. Refer to EM-294, "Exploded View".
CAUTION:
Do not twist or kink fuel hose because it is plastic hose.
5 : No.2 spool
CAUTION:
• Wipe off oil or dirt from hose insertion part using cloth
moistened with gasoline.
• Apply proper amount of gasoline between top of the fuel
tube (3) and No.1 spool (4).
• Insert fuel hose for fuel pressure check until it touches
the No.1 spool on fuel tube. PBIB2983E
DTC/CIRCUIT DIAGNOSIS A
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Description INFOID:0000000007748585
EC
The specification (SP) value indicates the tolerance of the value that is displayed in “SPEC” of “DATA MONI-
TOR” mode of CONSULT during normal operation of the Engine Control System. When the value in “SPEC” of
“DATA MONITOR” mode is within the SP value, the Engine Control System is confirmed OK. When the value C
in “SPEC” of “DATA MONITOR” mode is NOT within the SP value, the Engine Control System may have one
or more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the D
MIL.
The SP value will be displayed for the following three items:
• B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board correc-
tion) E
• A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
• MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
F
Component Function Check INFOID:0000000007748586
1.START
G
Make sure that all of the following conditions are satisfied.
• Vehicle driven distance: More than 5,000 km (3,107 miles)
• Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm2, 14.25 - 15.12 psi) H
• Atmospheric temperature: 20 - 30°C (68 - 86°F)
• Engine coolant temperature: 75 - 95°C (167 - 203°F)
• Transmission: Warmed-up
- A/T models: After the engine is warmed up to normal operating temperature, drive vehicle until “FLUID I
TEMP” (A/T fluid temperature sensor signal) indicates more than 60°C (140°F).
- M/T models: After the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
• Electrical load: Not applied J
- Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
• Engine speed: Idle
K
>> GO TO 2.
2.PERFORM “SPEC” OF “DATA MONITOR” MODE L
With CONSULT
NOTE:
Perform “SPEC” in “DATA MONITOR” mode in maximum scale display. M
1. Perform EC-1127, "Work Procedure".
2. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode
with CONSULT.
N
3. Make sure that monitor items are within the SP value.
Is the inspection result normal?
YES >> END O
NO >> Go to EC-1134, "Diagnosis Procedure".
OVERALL SEQUENCE
PBIB2384E
EC
O
PBIB3213E
DETAILED PROCEDURE
P
1.CHECK “A/F ALPHA-B1”
With CONSULT
1. Start engine.
2. Confirm that the testing conditions are met. Refer to EC-1133, "Component Function Check".
3. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
NOTE:
>> GO TO 14. P
14.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
>> GO TO 16.
16.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Detect malfunctioning part according to EC-1274, "Symptom Table".
17.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO-1 >> More than the SP value: GO TO 18.
NO-2 >> Less than the SP value: GO TO 25.
18.DETECT MALFUNCTIONING PART
1. Check for the cause of large engine friction. Refer to the following.
- Engine oil level is too high
- Engine oil viscosity
- Belt tension of alternator, A/C compressor, etc. is excessive
- Noise from engine
- Noise from transmission, etc.
2. Check for the cause of insufficient combustion. Refer to the following.
- Valve clearance malfunction
- Intake valve timing control function malfunction
- Camshaft sprocket installation malfunction, etc.
>> GO TO 22.
22.CHECK “A/F ALPHA-B1” EC
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
C
the SP value.
Is the measurement value within the SP value?
YES >> Detect malfunctioning part of mass air flow sensor circuit and repair it. Refer to EC-1150, "DTC D
Logic". Then GO TO 29.
NO >> GO TO 23.
23.CHECK “MAS A/F SE-B1” E
Select “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value? F
YES >> GO TO 24.
NO >> More than the SP value: Replace mass air flow sensor (Refer to EM-284, "Removal and Installa-
tion"), and then GO TO 29. G
24.REPLACE ECM
1. Replace ECM. Refer to EC-1283, "Removal and Installation".
2. Go to EC-1121, "Work Procedure". H
>> GO TO 29.
I
25.CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
• Crushed air ducts J
• Malfunctioning seal of air cleaner element
• Uneven dirt of air cleaner element
• Improper specification of intake air system
K
Is the inspection result normal?
YES >> GO TO 27.
NO >> Repair or replace malfunctioning part, and then GO TO 26.
L
26.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value. M
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Less than the SP value: GO TO 27. N
27.CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the O
SP value.
Is the measurement value within the SP value?
YES >> GO TO 28. P
NO >> Less than the SP value: Replace mass air flow sensor (Refer to EM-284, "Removal and Installa-
tion"), and then GO TO 30.
28.CHECK INTAKE SYSTEM
Check for the cause of air leakage after the mass air flow sensor. Refer to the following.
• Disconnection, looseness, and cracks in air duct
• Looseness of oil filler cap
• Disconnection of oil level gauge
>> GO TO 30.
29.CHECK “A/F ALPHA-B1” AND “B/FUEL SCHDL”
Select “A/F ALPHA-B1” and “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the
indication is within the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Detect malfunctioning part according to EC-1274, "Symptom Table".
30.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and then make sure that the indication is
within the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Detect malfunctioning part according to EC-1274, "Symptom Table".
ECM
Ground Continuity
Connector Terminal F
10
F9
11 Ground Existed
G
E6 108
3. Also check harness for short to power.
Is the inspection result normal? H
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART I
Check the following.
• Harness connectors E12, F39
• Harness for open or short between ECM and ground J
ECM M
Ground Voltage
Connector Terminal
E6 93 Ground Battery voltage
Is the inspection result normal? N
YES >> GO TO 6.
NO >> GO TO 5.
O
5.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E12, F39 P
• 10 A fuse (No. 51)
• Harness for open or short between ECM and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK ECM POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF and wait at least 10 seconds.
ECM
Ground Voltage
Connector Terminal
After turning ignition switch OFF, battery voltage will
E6 105 Ground
exist for a few seconds, then drop to approximately 0 V.
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 9.
7.CHECK ECM POWER SUPPLY CIRCUIT-III
1. Turn ignition switch ON.
2. Check the voltage between IPDM E/R harness connector and ground.
IPDM E/R
Ground Voltage
Connector Terminal
F104 75 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 8.
NO >> Replace IPDM E/R. Refer to PCS-39, "Removal and Installation" (With Intelligent Key system),
PCS-73, "Removal and Installation" (Without Intelligent Key system).
8.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
ECM
Ground Voltage
Connector Terminal
F9 32 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 13.
NO >> GO TO 10.
10.CHECK ECM POWER SUPPLY CIRCUIT-V
1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector F103.
3. Check the continuity between ECM harness connector and IPDM E/R harness connector.
>> Repair open circuit or short to ground or short to power in harness or connectors.
12.CHECK 20 A FUSE EC
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000007748590
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
When ECM is not transmitting or receiving CAN communication signal
U1000 Harness or connectors
of OBD (emission related diagnosis) for 2 seconds or more.
CAN communication line (CAN communication
When ECM is not transmitting or receiving CAN communication signal line is open or shorted)
U1001
other than OBD (emission related diagnosis) for 2 seconds or more.
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- EC
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. C
Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000007748593
D
1.INSPECTION START
J
1. Erase DTC.
2. Perform DTC CONFIRMATION PROCEDURE.
See EC-1145, "DTC Logic".
3. Check DTC. K
Is the DTC U1010 displayed again?
YES >> GO TO 2.
NO >> INSPECTION END L
2.REPLACE ECM
1. Replace ECM. Refer to EC-1283, "Removal and Installation". M
2. Perform EC-1121, "Work Procedure".
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE-I
With CONSULT
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT.
2. Start engine and warm it up to the normal operating temperature.
3. Maintain the following conditions for at least 6 consecutive seconds. Hold the accelerator pedal as steady
as possible.
I
PBIA8559J
PBIA9557J
EC
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
Mass air flow sensor circuit An excessively low voltage from the sensor is (The sensor circuit is open or shorted.)
P0102
low input sent to ECM. • Intake air leakage
• Mass air flow sensor
• Harness or connectors
Mass air flow sensor circuit An excessively high voltage from the sensor is
P0103 (The sensor circuit is open or shorted.)
high input sent to ECM.
• Mass air flow sensor
1.INSPECTION START
Confirm the detected DTC.
Which DTC is detected?
P0102 >> GO TO 2.
P0103 >> GO TO 3.
2.CHECK INTAKE SYSTEM
Check the following for connection.
• Air duct
• Vacuum hoses
MAF sensor F
Ground Voltage
Connector Terminal
F47 5 Ground Battery voltage
G
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit or short to ground or short to power in harness or connectors. H
5.CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. I
3. Check the continuity between MAF sensor harness connector and ECM harness connector.
ECM
Terminal Condition Voltage
Connector
+ −
Ignition switch ON (Engine stopped.) Approx. 0.4 V
45
F6 (MAF sensor 52 Idle (Engine is warmed-up to normal operating temperature.) 0.7 - 1.2 V
signal)
Idle to about 4,000 rpm 0.7 - 1.2 V to Approx. 2.4 V*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK FOR THE CAUSE OF UNEVEN AIR FLOW THROUGH MASS AIR FLOW SENSOR
1. Turn ignition switch OFF.
2. Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
- Crushed air ducts
- Malfunctioning seal of air cleaner element
- Uneven dirt of air cleaner element
- Improper specification of intake air system parts
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK MASS AIR FLOW SENSOR-II
With CONSULT
1. Repair or replace malfunctioning part.
2. Start engine and warm it up to normal operating temperature.
3. Connect CONSULT and select “DATA MONITOR” mode.
ECM
E
Terminal Condition Voltage
Connector
+ −
Ignition switch ON (Engine stopped.) Approx. 0.4 V F
45
F6 (MAF sensor 52 Idle (Engine is warmed-up to normal operating temperature.) 0.7 - 1.2 V
signal)
Idle to about 4,000 rpm 0.7 - 1.2 V to Approx. 2.4 V*
G
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END H
NO >> GO TO 4.
4.CHECK MASS AIR FLOW SENSOR-III
I
With CONSULT
1. Turn ignition switch OFF.
2. Disconnect mass air flow sensor harness connector and reconnect it again.
3. Start engine and warm it up to normal operating temperature. J
4. Connect CONSULT and select “DATA MONITOR” mode.
5. Select “MAS A/F SE-B1” and check indication.
K
Monitor item Condition MAS A/F SE-B1
Ignition switch ON (Engine stopped.) Approx. 0.4 V
L
MAS A/F SE-B1 Idle (Engine is warmed-up to normal operating temperature.) 0.7 - 1.2 V
Idle to about 4,000 rpm 0.7 - 1.2 V to Approx. 2.4 V*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm. M
Without CONSULT
1. Turn ignition switch OFF.
2. Disconnect mass air flow sensor harness connector and reconnect it again.
3. Start engine and warm it up to normal operating temperature. N
4. Check the voltage between ECM harness connector and ground.
ECM
O
Terminal Condition Voltage
Connector
+ −
P
Ignition switch ON (Engine stopped.) Approx. 0.4 V
45
F6 (MAF sensor 52 Idle (Engine is warmed-up to normal operating temperature.) 0.7 - 1.2 V
signal)
Idle to about 4,000 rpm 0.7 - 1.2 V to Approx. 2.4 V*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Intake air temperature sensor An excessively low voltage from the sensor C
P0112 • Harness or connectors
circuit low input is sent to ECM.
(The sensor circuit is open or shorted.)
Intake air temperature sensor An excessively high voltage from the sensor • Intake air temperature sensor
P0113
circuit high input is sent to ECM. D
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING E
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds. F
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
G
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 5 seconds. H
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-1155, "Diagnosis Procedure". I
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007864203
J
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Engine coolant temperature An excessively low voltage from the sensor C
P0117 • Harness or connectors
sensor circuit low input is sent to ECM.
(The sensor circuit is open or shorted.)
Engine coolant temperature An excessively high voltage from the sensor • Engine coolant temperature sensor
P0118
sensor circuit high input is sent to ECM. D
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
F
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
G
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check DTC.
Is DTC detected? H
YES >> Go to EC-1157, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007748602 I
ECT sensor
Ground Voltage
Connector Terminal N
F68 1 Ground Approx. 5 V
Is the inspection result normal?
YES >> GO TO 3. O
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK ECT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT P
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between ECT sensor harness connector and ECM harness connector.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Throttle position sensor An excessively low voltage from the TP sensor • Harness or connectors D
P0122
2 circuit low input 2 is sent to ECM. (TP sensor 2 circuit is open or shorted.)
Throttle position sensor An excessively high voltage from the TP sensor • Electric throttle control actuator
P0123 (TP sensor 2)
2 circuit high input 2 is sent to ECM. E
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING F
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: G
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle.
>> GO TO 2. H
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC. I
Is DTC detected?
YES >> Go to EC-1159, "Diagnosis Procedure".
J
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007748605
K
1.CHECK GROUND CONNECTION
1. Turn ignition switch OFF.
2. Check ground connection E78. Refer to Ground Inspection in GI-44, "Circuit Inspection". L
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection. M
2.CHECK THROTTLE POSITION SENSOR 2 POWER SUPPLY CIRCUIT
1. Disconnect electric throttle control actuator harness connector.
N
2. Turn ignition switch ON.
3. Check the voltage between electric throttle control actuator harness connector and ground.
O
Electric throttle control actuator
Ground Voltage
Connector Terminal
F115 1 Ground Approx. 5 V P
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK THROTTLE POSITION SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
ECM A
Terminal Condition Voltage
Connector
+ −
EC
33 Fully released More than 0.36 V
(TP sensor 1 signal) Fully depressed Less than 4.75 V
Accelerator
F6 36
pedal Fully released Less than 4.75 V C
34
(TP sensor 2 signal) Fully depressed More than 0.36 V
Is the inspection result normal?
D
YES >> INSPECTION END
NO >> GO TO 2.
2.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR E
Replace electric throttle control actuator. Refer to EM-286, "Exploded View".
PBIB1848E
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
• Harness or connectors
Heated oxygen sensor 1 circuit An excessively high voltage from the sensor
P0132 (The sensor circuit is open or shorted.)
high voltage is sent to ECM.
• Heated oxygen sensor 1
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Restart engine and let it idle for 2 minutes.
4. Check 1st trip DTC.
Is 1st trip DTC is detected?
YES >> Go to EC-1162, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007748609
>> GO TO 3.
3.CHECK HO2S1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Disconnect heated oxygen sensor 1 (HO2S1) harness connector.
2. Disconnect ECM harness connector.
HO2S1 ECM G
Ground Continuity
Connector Terminal Connector Terminal
F116 4 F6 49 Ground Not existed H
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 5. I
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HO2S1 CONNECTOR FOR WATER
J
Check heated oxygen sensor 1 connector for water.
Is the inspection result normal?
YES >> GO TO 6. K
NO >> Repair or replace harness or connectors.
6.CHECK HEATED OXYGEN SENSOR 1
Refer to EC-1163, "Component Inspection". L
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace heated oxygen sensor 1. Refer to EM-288, "Exploded View". M
1.INSPECTION START P
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 1
With CONSULT
SEF217YA
JMBIA0352ZZ
ECM
Terminal Condition Voltage
Connector
+ −
• The voltage fluctuates between 0 to 0.3 V and 0.6 to 1.0 V
more than 5 times within 10 seconds.
• The maximum voltage is over 0.6 V at least 1 time.
49
Engine speed held at 2,000 • The minimum voltage is below 0.3 V at least 1 time.
F6 (HO2S1 56
rpm constant under no load. • The voltage never exceeds 1.0 V.
signal)
1 time: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V
2 times: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V → 0.6 - 1.0 V →
0 - 0.3 V
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 4.
4.REPLACE HEATED OXYGEN SENSOR 1
Replace heated oxygen sensor 1. Refer to EM-288, "Exploded View".
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
SEF237U
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
Heated oxygen sensor 1 The voltage from the sensor is constantly
P0134 (The sensor circuit is open or shorted.)
circuit no activity detected approx. 0.3 V.
• Heated oxygen sensor 1
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 10 seconds.
3. Turn ignition switch ON and select “HO2S1 (B1) P0134” of “HO2S1” in “DTC WORK SUPPORT” mode
with CONSULT.
4. Touch “START”.
5. Start engine and let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 3,200 rpm after this step. If the engine speed limit is exceeded,
return to step 5.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take approximately 40 to
50 seconds.)
CAUTION:
Always drive vehicle at a safe speed.
ECM
Terminal Condition Voltage J
Connector
+ −
49 Engine speed held at 2,000 rpm • The voltage dose not remain in the range of 0.2 to
F6 56 K
(HO2S1 signal) constant under no load. 0.4 V.
Is the inspection result normal?
YES >> INSPECTION END
L
NO >> Go to EC-1167, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000007748613
M
1.CHECK GROUND CONNECTION
1. Turn ignition switch OFF.
2. Check ground connection E78. Refer to Ground Inspection in GI-44, "Circuit Inspection". N
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection. O
2.CHECK HO2S1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Disconnect heated oxygen sensor 1 (HO2S1) harness connector.
P
2. Disconnect ECM harness connector.
3. Check harness continuity between HO2S1 harness connector and ECM harness connector.
HO2S1 ECM
Continuity
Connector Terminal Connector Terminal
F116 1 F6 56 Existed
HO2S1 ECM
Continuity
Connector Terminal Connector Terminal
F116 4 F6 49 Existed
2. Check harness continuity between ECM harness connector 49 or HO2S1 harness connector and ground.
HO2S1 ECM
Ground Continuity
Connector Terminal Connector Terminal
F116 4 F6 49 Ground Not existed
3. Also check harness for short to power.
Is inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK HEATED OXYGEN SENSOR 1
Refer to EC-1168, "Component Inspection".
Is inspection result normal?
YES >> GO TO 5.
NO >> Replace heated oxygen sensor 1. Refer to EM-288, "Exploded View".
5.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 1
With CONSULT
1. Start engine and warm it up to normal operating temperature.
2. Set “POST TRIGGER” to 100% in “DATA MONITOR” mode with CONSULT.
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the following steps.
5. Touch “RECORD” on CONSULT screen.
SEF217YA
JMBIA0352ZZ G
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 4. H
3.CHECK HEATED OXYGEN SENSOR 1
Without CONSULT
I
1. Start engine and warm it up to normal operating temperature.
2. Check the voltage between ECM harness connector and ground under the following condition.
J
ECM
Terminal Condition Voltage
Connector
+ − K
• The voltage fluctuates between 0 to 0.3 V and 0.6 to 1.0 V
more than 5 times within 10 seconds.
• The maximum voltage is over 0.6 V at least 1 time.
49 L
Engine speed held at 2,000 • The minimum voltage is below 0.3 V at least 1 time.
F6 (HO2S1 56
rpm constant under no load. • The voltage never exceeds 1.0 V.
signal)
1 time: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V
2 times: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V → 0.6 - 1.0 V → M
0 - 0.3 V
Is the inspection result normal?
YES >> INSPECTION END N
NO >> GO TO 4.
4.REPLACE HEATED OXYGEN SENSOR 1
Replace heated oxygen sensor 1. Refer to EM-288, "Exploded View". O
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one. P
• Before installing new heated oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner (commercial service tool) and approved Anti-seize Lubricant (commercial service
tool).
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
The current amperage in the heated oxygen sensor • Harness or connectors
Heated oxygen sensor 1 1 heater circuit is out of the normal range. (The heated oxygen sensor 1 heater
P0135
heater control circuit low (An excessively low voltage signal is sent to ECM circuit is open or shorted.)
through the heated oxygen sensor 1 heater.) • Heated oxygen sensor 1 heater
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-1170, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007864223
HO2S1
Ground Voltage
Connector Terminal
F116 2 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
• IPDM E/R connector F104
• 20 A fuse (No. 49)
• Harness for open or short between HO2S1 and fuse
HO2S1 ECM
Continuity C
Connector Terminal Connector Terminal
F116 3 F9 3 Existed
4. Also check harness for short to ground and short to power. D
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit or short to ground or short to power in harness or connectors. E
5.CHECK HEATED OXYGEN SENSOR 1 HEATER
Refer to EC-1171, "Component Inspection". F
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace heated oxygen sensor 1. Refer to EM-288, "Exploded View". G
6.CHECK INTERMITTENT INCIDENT
Perform GI-42, "Intermittent Incident".
H
PBIB1848E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
Heated oxygen sensor 2 An excessively high voltage from the sensor
P0138 (The sensor circuit is open or shorted)
circuit high voltage is sent to ECM.
• Heated oxygen sensor 2
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 2 minutes.
5. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-1172, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007748616
HO2S2 ECM A
Continuity
Connector Terminal Connector Terminal
E9 1 F6 59 Existed
EC
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3. C
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
D
1. Check the continuity between HO2S2 harness connector and ECM harness connector.
HO2S2 ECM
Continuity E
Connector Terminal Connector Terminal
E9 4 F6 50 Existed
2. Check the continuity between HO2S2 harness connector or ECM harness connector and ground. F
HO2S2 ECM
Ground Continuity G
Connector Terminal Connector Terminal
E9 4 F6 50 Ground Not existed
3. Also check harness for short to power. H
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors. I
4.CHECK HO2S2 CONNECTOR FOR WATER
Check connectors for water.
J
Water should not exist.
Is the inspection result normal? K
YES >> GO TO 5.
NO >> Repair or replace harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2 L
Refer to EC-1173, "Component Inspection".
Is the inspection result normal?
M
YES >> GO TO 6.
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
6.CHECK INTERMITTENT INCIDENT N
Refer to GI-42, "Intermittent Incident".
P
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 2
Revision: 2012 July EC-1173 N17
P0138 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE (TYPE 3)]
With CONSULT
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)” as the monitor item with
CONSULT.
7. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ± 25%.
JSBIA0082GB
“HO2S2 (B1)” should be above 0.68 V at least once when the “FUEL INJECTION” is + 25%.
“HO2S2 (B1)” should be below 0.36 V at least once when the “FUEL INJECTION” is − 25%.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 6.
3.CHECK HEATED OXYGEN SENSOR 2-I
Without CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Check the voltage between ECM harness connector and ground under the following conditions.
ECM
Terminal Condition Voltage
Connector
+ −
The voltage should be above 0.68 V at
50 Revving up to 4,000 rpm under no load at least least once during this procedure.
F6 59
(HO2S2 signal) 10 times The voltage should be below 0.36 V at
least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 4.
4.CHECK HEATED OXYGEN SENSOR 2-II
Check the voltage between ECM harness connector and ground under the following conditions.
ECM
Terminal Condition Voltage
Connector
+ −
The voltage should be above 0.68 V at
50 least once during this procedure.
F6 59 Keeping engine speed at idle for 10 minutes
(HO2S2 signal) The voltage should be below 0.36 V at
least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
Check the voltage between ECM harness connector and ground under the following conditions.
EC
ECM
Terminal Condition Voltage
Connector
+ − C
The voltage should be above 0.68 V at
50 Coasting from 80 km/h (50 MPH) in D position least once during this procedure.
F6 59
(HO2S2 signal) (A/T), 4th gear position (M/T) The voltage should be below 0.36 V at D
least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END E
NO >> GO TO 6.
6.REPLACE HEATED OXYGEN SENSOR 2
F
Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one. G
• Before installing new heated oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner (commercial service tool) and approved Anti-seize lubricant (commercial service
tool). H
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
The current amperage in the heated oxygen sensor 2 • Harness or connectors
Heated oxygen sensor 2 heater circuit is out of the normal range. (The heated oxygen sensor 2 heater
P0141
heater control circuit low (An excessively low voltage signal is sent to ECM circuit is open or shorted.)
through the heated oxygen sensor 2 heater.) • Heated oxygen sensor 2 heater
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check 1st trip DTC.
Is 1st tip DTC detected?
YES >> Go to EC-1176, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007864226
HO2S2
Ground Voltage
Connector Terminal
E9 2 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
• IPDM E/R connector E32
• 20 A fuse (No. 49)
• Harness for open or short between heated oxygen sensor 2 and fuse
HO2S2 ECM
Continuity C
Connector Terminal Connector Terminal
E9 3 F9 5 Existed
4. Also check harness for short to ground and short to power. D
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair open circuit or short to ground or short to power in harness or connectors. E
5.CHECK HO2S2 HEATER
Refer to EC-1177, "Component Inspection". F
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View". G
6.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
H
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Throttle position sensor An excessively low voltage from the TP sensor • Harness or connectors
P0222
1 circuit low input 1 is sent to ECM. (TP sensor 1 circuit is open or shorted.)
Throttle position sensor An excessively high voltage from the TP sensor • Electric throttle control actuator
P0223 (TP sensor 1)
1 circuit high input 1 is sent to ECM.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Go to EC-1178, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007748619
N
1.CHECK THROTTLE POSITION SENSOR
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected. O
3. Perform EC-1123, "Work Procedure".
4. Turn ignition switch ON.
5. Set selector lever to D (A/T) or 1st (M/T) position.
6. Check the voltage between ECM harness connector and ground. P
ECM
Terminal Condition Voltage
Connector
+ −
DTC No. Trouble diagnosis name DTC detecting condition Possible cause I
P0300 Multiple cylinder misfire detected Multiple cylinder misfire. • Improper spark plug
• Insufficient compression
P0301 No.1 cylinder misfire detected No. 1 cylinder misfires.
• Incorrect fuel pressure J
P0302 No. 2 cylinder misfire detected No. 2 cylinder misfires. • The fuel injector circuit is open or shorted
• Fuel injector
P0303 No. 3 cylinder misfire detected No. 3 cylinder misfires.
• Intake air leak
• The ignition signal circuit is open or shorted K
• Lack of fuel
P0304 No. 4 cylinder misfire detected No. 4 cylinder misfires. • Signal plate
• Heated oxygen sensor 1
• Incorrect PCV hose connection L
Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
When the freeze frame data shows lower than 70°C (158°F),
T should be lower than 70°C (158°F).
Engine coolant temperature (T) condition
When the freeze frame data shows higher than or equal to 70°C (158°F),
T should be higher than or equal to 70°C (158°F).
The time to driving varies according to the engine speed in the freeze frame data.
PBIB3332E
SEF156I
HO2S1 ECM
Continuity C
Connector Terminal Connector Terminal
4 49
F116 F6 Existed
1 56 D
5. Check the continuity between HO2S1 harness connector or ECM harness connector and ground.
E
HO2S1
Ground Continuity
Connector Terminal
4 F
F116 Ground Not existed
1
ECM G
Ground Continuity
Connector Terminal
49 H
F6 Ground Not existed
56
6. Also check harness for short to power.
Is the inspection result normal? I
YES >> GO TO 14.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
14.CHECK HO2S1 HEATER J
>> GO TO 18.
18.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
DTC No. Trouble diagnosis name DTC detected condition Possible cause
Knock sensor circuit low An excessively low voltage from the sensor is C
P0327 • Harness or connectors
input sent to ECM.
(The sensor circuit is open or shorted.)
Knock sensor circuit An excessively high voltage from the sensor is • Knock sensor
P0328
high input sent to ECM. D
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: F
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle.
>> GO TO 2. G
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds.
H
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-1187, "Diagnosis Procedure". I
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007748623
J
1.CHECK GROUND CONNECTION
1. Turn ignition switch OFF.
2. Check ground connection E78. Refer to Ground Inspection in GI-44, "Circuit Inspection". K
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection. L
2.CHECK KNOCK SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Disconnect knock sensor harness connector. M
2. Disconnect ECM harness connector.
3. Check the continuity between knock sensor harness connector and ECM harness connector.
N
Knock sensor ECM
Continuity
Connector Terminal Connector Terminal
F2 2 F6 40 Existed O
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3. P
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between knock sensor harness connector and ECM harness connector.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
• Harness or connectors
• The crankshaft position sensor (POS) [Crankshaft position sensor (POS) circuit is
signal is not detected by the ECM during open or shorted.]
the first few seconds of engine cranking. (Refrigerant pressure sensor circuit is shorted.) D
• The proper pulse signal from the crank- (Accelerator pedal position sensor 2 circuit is
Crankshaft position sensor
P0335 shaft position sensor (POS) is not sent to shorted.)
(POS) circuit
ECM while the engine is running. • Crankshaft position sensor (POS)
• The crankshaft position sensor (POS) • Refrigerant pressure sensor E
signal is not in the normal pattern during • Accelerator pedal position sensor
engine running. • Accelerator pedal position sensor 2
• Signal plate
F
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
G
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5 V with igni- H
tion switch ON.
>> GO TO 2. I
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds. J
If engine does not start, crank engine for at least 2 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
K
YES >> Go to EC-1189, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007748626 L
ECM Sensor
Connector Terminal Name Connector Terminal
74 Refrigerant pressure sensor E44 3
F6
75 CKP sensor (POS) F64 1
E6 102 APP sensor E71 5
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair short to ground or short to power in harness or connectors.
5.CHECK REFRIGERANT PRESSURE SENSOR
Check the refrigerant pressure sensor. Refer to EC-1272, "Component Function Check".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace refrigerant pressure sensor. Refer to HA-37, "Exploded View".
6.CHECK APP SENSOR
Refer to EC-1235, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 12.
NO >> GO TO 7.
7.REPLACE ACCELERATOR PEDAL ASSEMBLY
Replace accelerator pedal assembly. Refer to ACC-3, "Removal and Installation".
J
>> INSPECTION END
Component Inspection INFOID:0000000007748627
K
1.CHECK CRANKSHAFT POSITION SENSOR (POS)-I
1. Turn ignition switch OFF.
2. Loosen the fixing bolt of the sensor. L
3. Disconnect crankshaft position sensor (POS) harness connector.
4. Remove the sensor.
5. Visually check the sensor for chipping.
M
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace crankshaft position sensor (POS). Refer to EM- N
351, "Exploded View".
PBIA9210J
P
2.CHECK CRANKSHAFT POSITION SENSOR (POS)-II
Check resistance between crankshaft position sensor (POS) terminals as follows.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors D
• The cylinder No. signal is not sent to ECM for
(The sensor circuit is open or shorted)
the first few seconds during engine cranking.
• Camshaft position sensor (PHASE)
Camshaft position sensor • The cylinder No. signal is not sent to ECM
P0340 • Camshaft (INT)
(PHASE) circuit during engine running. E
• Starter motor
• The cylinder No. signal is not in the normal
• Starting system circuit
pattern during engine running.
• Dead (Weak) battery
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at G
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5 V with igni- H
tion switch ON.
>> GO TO 2. I
2.PERFORM DTC CONFIRMATION PROCEDURE-I
1. Start engine and let it idle for at least 5 seconds.
If engine does not start, crank engine for at least 2 seconds. J
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-1193, "Diagnosis Procedure". K
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE-II L
1. Keep engine speed at more than 800 rpm for at least 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected? M
YES >> Go to EC-1193, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007748629 N
PBIA9557J
PBIA9210J K
2.CHECK CAMSHAFT POSITION SENSOR (PHASE)-II
Check resistance camshaft position sensor (PHASE) terminals as follows. L
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
EVAP canister purge volume • Harness or connectors
An excessively low voltage signal
P0444 control solenoid valve circuit (The solenoid valve circuit is open or shorted.)
is sent to ECM through the valve
open • EVAP canister purge volume control solenoid valve
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 13 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-1196, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007864208
1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check the voltage between EVAP canister purge volume control solenoid valve harness connector and
ground.
>> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
Revision: 2012 July EC-1196 N17
P0444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE (TYPE 3)]
FOR OPEN AND SHORT
1. Turn ignition switch OFF. A
2. Disconnect ECM harness connector.
3. Check the continuity between EVAP canister purge volume control solenoid valve harness connector and
ECM harness connector. EC
With CONSULT
1. Turn ignition switch OFF. N
2. Reconnect all harness connectors disconnected.
3. Disconnect EVAP purge hoses connected to EVAP canister purge volume control solenoid valve.
4. Turn ignition switch ON.
5. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT. O
The vehicle speed signal is sent to the combination meter from the “ABS actuator and electric unit (control EC
unit)” by CAN communication line. The combination meter then sends a signal to the ECM by CAN communi-
cation line.
DTC Logic INFOID:0000000007864211 C
DTC No. Trouble diagnosis name DTC detecting condition Possible cause E
• Harness or connectors
(The CAN communication line is open or shorted)
The almost 0 km/h (0 MPH) of vehicle
• Harness or connectors
P0500 Vehicle speed sensor speed signal is sent to ECM even F
(The vehicle speed signal circuit is open or shorted)
when vehicle is being driven.
• Combination meter
• ABS actuator and electric unit (control unit)
G
DTC CONFIRMATION PROCEDURE
1.INSPECTION START
Do you have CONSULT? H
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 5. I
2.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure J
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds. K
>> GO TO 3.
L
3.CHECK VEHICLE SPEED SENSOR FUNCTION
NOTE:
This procedure may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a M
road test is expected to be easier, it is unnecessary to lift the vehicle.
With CONSULT
1. Start engine. N
2. Read “VHCL SPEED SE” in “DATA MONITOR” mode with CONSULT. The vehicle speed on CONSULT
should exceed 10 km/h (6 MPH) when rotating wheels with suitable gear position.
Is the inspection result normal?
O
YES >> GO TO 4.
NO >> Go to EC-1200, "Diagnosis Procedure".
4.PERFORM DTC CONFIRMATION PROCEDURE P
1. Select “DATA MONITOR” mode with CONSULT.
2. Warm engine up to normal operating temperature.
3. Maintain the following conditions for at least 60 consecutive seconds.
CAUTION:
Always drive vehicle at a safe speed.
1.CHECK DTC WITH ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Check DTC with ABS actuator and electric unit (control unit). Refer to BRC-40, "DTC Index".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace.
2.CHECK DTC WITH COMBINATION METER
Check DTC with combination meter. Refer to MWI-35, "DTC Index" (TYPE A) or MWI-95, "DTC Index" (TYPE
B).
The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let EC
into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is
varied to allow for optimum control of the engine idling speed. The crankshaft position sensor (POS) detects
the actual engine speed and sends a signal to the ECM.
The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value C
memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily.
The optimum value stored in the ECM is determined by taking into consideration various engine conditions,
such as during warming up, deceleration, and engine load (air conditioner, power steering and cooling fan D
operation, etc.).
DTC Logic INFOID:0000000007864217
E
DTC DETECTION LOGIC
NOTE:
If DTC P0506 is displayed with other DTC, first perform the trouble diagnosis for the other DTC. F
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test. J
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
If the target idle speed is out of the specified value, perform EC-1124, "Work Procedure", before con- K
ducting DTC Confirmation Procedure.
TESTING CONDITION:
• Before performing the following procedure, confirm that battery voltage is more than 11 V at idle. L
• Always perform the test at a temperature above −10°C (14°F).
>> GO TO 2. M
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. N
3. Start engine and run it for at least 1 minute at idle speed.
4. Check 1st trip DTC.
Is 1st trip DTC detected? O
YES >> Proceed to EC-1201, "Diagnosis Procedure".
NO >> INSPECTION END
P
Diagnosis Procedure INFOID:0000000007864218
The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let EC
into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is
varied to allow for optimum control of the engine idling speed. The crankshaft position sensor (POS) detects
the actual engine speed and sends a signal to the ECM.
The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value C
memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily.
The optimum value stored in the ECM is determined by taking into consideration various engine conditions,
such as during warming up, deceleration, and engine load (air conditioner, power steering and cooling fan D
operation, etc.).
DTC Logic INFOID:0000000007864220
E
DTC DETECTION LOGIC
NOTE:
If DTC P0507 is displayed with other DTC, first perform the trouble diagnosis for the other DTC. F
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE M
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
A) ECM calculation function is malfunctioning.
P0605 Engine control module B) ECM EEP-ROM system is malfunctioning. • ECM
C) ECM self shut-off function is malfunctioning. D
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
F
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A
G
1. Turn ignition switch ON.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
H
YES >> Go to EC-1205, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION B I
1. Turn ignition switch ON and wait at least 1 second.
2. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
3. Check 1st trip DTC. J
Is 1st trip DTC detected?
YES >> Go to EC-1205, "Diagnosis Procedure".
NO >> GO TO 4. K
4.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION C
1. Turn ignition switch ON and wait at least 1 second.
L
2. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
3. Repeat step 2 for 32 times.
4. Check 1st trip DTC.
Is 1st trip DTC detected? M
YES >> Go to EC-1205, "Diagnosis Procedure".
NO >> INSPECTION END
N
Diagnosis Procedure INFOID:0000000007748632
1.INSPECTION START O
1. Erase DTC.
2. Perform DTC CONFIRMATION PROCEDURE.
See EC-1205, "DTC Logic".
P
Is the 1st trip DTC P0605 displayed again?
YES >> GO TO 2.
NO >> INSPECTION END
2.REPLACE ECM
1. Replace ECM. Refer to EC-1283, "Removal and Installation".
2. Perform EC-1121, "Work Procedure".
ECM has the memory function of the DTC memory, the air-fuel ratio
feedback compensation value memory, the Idle Air Volume Learning
value memory, etc. even when the ignition switch is turned OFF.
PBIA9222J
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1065* Engine control module ECM back-up RAM system does not function properly. • ECM
*: This self-diagnosis is not for ECM power supply circuit, even though “ECM BACK UP/CIRCUIT” is displayed on CONSULT screen.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON wait at least 10 seconds.
2. Turn ignition switch OFF and wait at least 5 minutes
3. Turn ignition switch ON, wait at least 10 seconds.
4. Repeat step 2 and 3 for five times.
5. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-1208, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007748637
1.INSPECTION START
1. Erase DTC.
2. Perform DTC CONFIRMATION PROCEDURE.
See EC-1208, "DTC Logic".
Is the 1st trip DTC P1065 displayed again?
YES >> GO TO 2.
NO >> INSPECTION END
2.REPLACE ECM
1. Replace ECM. Refer to EC-1283, "Removal and Installation".
2. Perform EC-1121, "Work Procedure".
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
• Harness or connectors
An improper voltage is sent to the ECM
Intake valve timing control (Intake valve timing control solenoid valve
P1111 through intake valve timing control solenoid
solenoid valve circuit circuit is open or shorted.)
valve.
• Intake valve timing control solenoid valve D
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
F
>> GO TO2.
2.PERFORM DTC CONFIRMATION PROCEDURE
G
1. Start engine and let it idle for 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
H
YES >> Go to EC-1209, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007748639 I
1.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. J
2. Disconnect intake valve timing (IVT) control solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check the voltage between intake valve timing control solenoid valve harness connector and ground. K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
Electric throttle control actuator does not function
A)
properly due to the return spring malfunction.
Electric throttle control
P1121 Throttle valve opening angle in fail-safe mode is Electric throttle control actuator
actuator B) D
not in specified range.
C) ECM detect the throttle valve is stuck open.
>> GO TO 2.
G
2.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A AND B
1. Turn ignition switch ON and wait at least 1 second.
2. Set selector lever to D (A/T) or 1st (M/T) position and wait at least 3 seconds. H
3. Set selector lever to P (A/T) or Neutral (M/T) position.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Turn ignition switch ON and wait at least 1 second. I
6. Set selector lever to D (A/T) or 1st (M/T) position and wait at least 3 seconds.
7. Set selector lever to P (A/T) or Neutral (M/T) position.
8. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
9. Check DTC. J
Is DTC detected?
YES >> Go to EC-1211, "Diagnosis Procedure".
NO >> GO TO 3. K
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION C
1. Turn ignition switch ON and wait at least 1 second. L
2. Set selector lever to D (A/T) or 1st (M/T) position and wait at least 3 seconds.
3. Set selector lever to P (A/T) or Neutral (M/T) position.
4. Start engine and let it idle for 3 seconds.
5. Check DTC. M
Is DTC detected?
YES >> Go to EC-1211, "Diagnosis Procedure".
NO >> INSPECTION END N
O
1.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Turn ignition switch OFF.
2. Remove the intake air duct. Refer to EM-284, "Exploded View". P
PBIB2974E
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: G
Before performing the following procedure, confirm that battery voltage is more than 11 V when
engine is running.
H
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE I
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check DTC. J
Is DTC detected?
YES >> Go to EC-1213, "Diagnosis Procedure".
NO >> INSPECTION END K
Diagnosis Procedure INFOID:0000000007748645
ECM
+ − Condition Voltage P
Connector Terminal Connector Terminal
Ignition switch OFF Approx. 0 V
F9 2 E6 108
Ignition switch ON Battery voltage
Is the inspection result normal?
YES >> GO TO 10.
ECM
+ − Voltage
Connector Terminal Connector Terminal
F9 15 E6 108 Battery voltage
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 4.
4.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT-II
1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector F104.
3. Check the continuity between ECM harness connector and IPDM E/R harness connector.
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK FUSE
1. Disconnect 15 A fuse (No. 47) from IPDM E/R.
2. Check 15 A fuse for blown.
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace 15 A fuse.
7.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT-III
1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector F104.
3. Check the continuity between ECM harness connector and IPDM E/R harness connector.
>> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK INTERMITTENT INCIDENT C
Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
D
YES >> Replace IPDM E/R. Refer to PCS-39, "Removal and Installation" (With Intelligent Key system),
PCS-73, "Removal and Installation" (Without Intelligent Key system).
NO >> Repair or replace harness or connectors.
E
10.CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Turn ignition switch OFF.
2. Disconnect electric throttle control actuator harness connector. F
3. Disconnect ECM harness connector.
4. Check the continuity between electric throttle control actuator harness connector and ECM harness con-
nector.
G
Electric throttle control actuator ECM
Continuity
Connector Terminal Connector Terminal
H
1 Not existed
F115 5 F9
4 Existed
1 Existed I
F115 6 F9
4 Not existed
5. Also check harness for short to ground and short to power.
J
Is the inspection result normal?
YES >> GO TO 11.
NO >> Repair or replace harness or connectors. K
11.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Remove the intake air duct. Refer to EM-284, "Exploded View".
2. Check if foreign matter is caught between the throttle valve (1) L
and the housing.
- : Vehicle front
Is the inspection result normal? M
YES >> GO TO 12.
NO >> Remove the foreign matter and clean the electric throttle
control actuator inside, then perform throttle valve N
closed position learning. Refer to EC-1123, "Work Pro-
cedure".
PBIB2974E O
12.CHECK THROTTLE CONTROL MOTOR
Refer to EC-1216, "Component Inspection". P
Is the inspection result normal?
YES >> GO TO 13.
NO >> GO TO 14.
13.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
Is the inspection result normal?
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
• Harness or connectors
Throttle control motor ECM detect the throttle control motor relay is
P1124 (Throttle control motor relay circuit is shorted)
relay circuit short stuck ON.
• Throttle control motor relay
• Harness or connectors D
Throttle control motor ECM detects a voltage of power source for
P1126 (Throttle control motor relay circuit is open)
relay circuit open throttle control motor is excessively low.
• Throttle control motor relay
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at F
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8 V.
G
Witch DTC is detected?
P1124 >> GO TO 2.
P1126 >> GO TO 3. H
2.PERFORM DTC CONFIRMATION PROCEDURE FOR DTC P1124
1. Turn ignition switch ON and wait at least 1 second.
2. Check DTC. I
Is DTC detected?
YES >> Go to EC-1217, "Diagnosis Procedure".
NO >> INSPECTION END J
3.PERFORM DTC CONFIRMATION PROCEDURE FOR DTC P1126
1. Turn ignition switch ON and wait at least 2 seconds. K
2. Start engine and let it idle for 5 seconds.
3. Check DTC.
Is DTC detected?
L
YES >> Go to EC-1217, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007748649 M
ECM O
+ − Voltage
Connector Terminal Connector Terminal
P
F9 15 E6 108 Battery voltage
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 2.
2.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-I
1. Disconnect ECM harness connector.
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK FUSE
1. Disconnect 15 A fuse (No. 47) from IPDM E/R.
2. Check 15 A fuse for blown.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Replace 15 A fuse.
5.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-I
1. Check voltage between ECM harness connector and ground under the following conditions.
ECM
+ − Conditions Voltage
Connector Terminal Connector Terminal
Ignition switch: OFF Approx. 0 V
F9 2 E6 108
Ignition switch: ON Battery voltage
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 6.
6.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Disconnect IPDM E/R harness connector F104.
4. Check the continuity between ECM harness connector and IPDM E/R harness connector.
>> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK INTERMITTENT INCIDENT EC
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
Throttle control motor ECM detects short in both circuits between (Throttle control motor circuit is shorted.)
P1128
circuit short ECM and throttle control motor. • Electric throttle control actuator
(Throttle control motor)
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check DTC.
Is DTC detected?
YES >> Go to EC-1220, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007748651
E
>> INSPECTION END
Component Inspection INFOID:0000000007748652
F
1.CHECK THROTTLE CONTROL MOTOR
1. Disconnect electric throttle control actuator harness connector.
2. Check resistance between electric throttle control actuator terminals as follows. G
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The cooling fan circuit is open or shorted.)
• Cooling fan does not operate properly
• IPDM E/R (Cooling fan relays -1 and -2)
(Overheat).
• Cooling fan relay-3
• Cooling fan system does not operate
• Cooling fan motor
Engine over temperature properly (Overheat).
P1217 • Radiator hose
(Overheat) • Engine coolant was not added to the
• Radiator
system using the proper filling method.
• Radiator cap
• Engine coolant is not within the specified
• Reservoir tank
range.
• Water pump
• Thermostat
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-38, "Refilling". Also,
replace the engine oil. Refer to LU-29, "Refilling".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-19, "Engine Coolant Mixture Ratio".
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
DTC CONFIRMATION PROCEDURE
1.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-1222, "Component Function Check".
NOTE:
Use component function check to check the overall function of the cooling fan. During this check, a DTC might
not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-1223, "Diagnosis Procedure".
Component Function Check INFOID:0000000007748655
SEF621W
With CONSULT
1. Turn ignition switch ON.
G
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT and touch “LOW” on the CONSULT
screen.
3. Make sure that cooling fan operates at low speed.
Without CONSULT H
1. Start engine and let it idle.
2. Turn air conditioner switch and blower fan switch ON.
3. Make sure that cooling fan operates at low speed. I
Is the inspection result normal?
YES >> GO TO 4.
NO >> Go to EC-1223, "Diagnosis Procedure". J
4.PERFORM COMPONENT FUNCTION CHECK-IV
With CONSULT K
1. Touch “HI” on the CONSULT screen.
2. Make sure that cooling fan operates at higher speed than low speed.
Without CONSULT L
1. Turn ignition switch OFF.
2. Turn air conditioner switch and blower fan switch OFF.
3. Disconnect engine coolant temperature sensor harness connector.
4. Connect 150Ω resistor to engine coolant temperature sensor harness connector. M
5. Restart engine and make sure that cooling fan operates at higher speed than low speed.
Is the inspection result normal?
YES >> INSPECTION END N
NO >> Go to EC-1223, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000007748656
O
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
Closed throttle position learning Closed throttle position learning value is Electric throttle control actuator
P1225
performance excessively low. (TP sensor 1 and 2)
J
1.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Turn ignition switch OFF.
2. Remove the intake air duct. Refer to EM-284, "Exploded View". K
3. Check if foreign matter is caught between the throttle valve (1)
and the housing.
- : Vehicle front L
Is the inspection result normal?
YES >> GO TO 2.
NO >> Remove the foreign matter and clean the electric throttle M
control actuator inside, then perform throttle valve
closed position learning. Refer to EC-1123, "Work Pro-
cedure".
N
PBIB2974E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Closed throttle position Closed throttle position learning is not performed Electric throttle control actuator
P1226
learning performance successfully, repeatedly. (TP sensor 1 and 2)
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Repeat steps 2 and 3 for 32 times.
5. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to EC-1226, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007903290
PBIB2974E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
• Harness or connectors
(APP sensor 1 circuit is shorted.)
ECM detects a voltage of power (TP sensor circuit is shorted.)
Sensor power supply circuit
P1229 source for sensor is excessively [Camshaft position sensor (PHASE) circuit is shorted.] D
short
low or high. • Accelerator pedal position sensor
• Throttle position sensor
• Camshaft position sensor (PHASE)
E
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at F
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle. G
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE H
APP sensor O
Ground Voltage
Connector Terminal
E71 4 Ground Approx. 5 V
Is the inspection result normal? P
YES >> GO TO 7.
NO >> GO TO 3.
3.CHECK SENSOR POWER SUPPLY CIRCUIT
Check harness for short to power and short to ground, between the following terminals.
ECM Sensor
Connector Terminal Item Connector Terminal
72 Electric throttle control actuator F115 1
F6
78 CMP sensor (PHASE) F113 1
E6 106 APP sensor E71 4
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair short to ground or short to power in harness or connectors.
4.CHECK CAMSHAFT POSITION SENSOR (PHASE)
Refer to EC-1195, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace camshaft position sensor (PHASE). Refer to EM-299, "Exploded View".
5.CHECK THROTTLE POSITION SENSOR
Refer to EC-1179, "Component Inspection".
Is the inspection result normal?
YES >> GO TO 9.
NO >> GO TO 6.
6.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
Replace electric throttle control actuator. Refer to EM-286, "Removal and Installation".
When the selector lever position is P or N (A/T), Neutral position (M/T), park/neutral position (PNP) signal is EC
ON.
ECM detects the position because the continuity of the line (the ON) exists.
DTC Logic INFOID:0000000007748664 C
J
>> GO TO 3.
3.CHECK PNP SIGNAL FUNCTION
With CONSULT K
1. Turn ignition switch ON.
2. Select “P/N POSI SW” in “DATA MONITOR” mode with CONSULT. Then check “P/N POSI SW” signal
under the following conditions. L
ECM
Terminal Condition Voltage
Connector
+ −
P or N (A/T)
69 Selector Battery voltage
F6 108 Neutral (M/T)
(PNP signal) lever
Except above Approx. 0 V
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-1230, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000007748666
>> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT C
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between park/neutral position switch harness connector and ECM harness connec- D
tor.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
A brake switch signal is not sent to ECM • Harness or connectors
P1805 Brake switch for extremely long time while the vehicle is (Stop lamp switch circuit is open or shorted.)
driving. • Stop lamp switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Disconnect stop lamp switch harness connector.
2. Disconnect ECM harness connector.
3. Check the continuity between ECM harness connector and stop lamp switch harness connector.
EC
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Accelerator pedal position An excessively low voltage from the APP • Harness or connectors
P2122
sensor 1 circuit low input sensor 1 is sent to ECM. (APP sensor 1 circuit is open or shorted.)
Accelerator pedal position An excessively high voltage from the APP • Accelerator pedal position sensor
P2123 (APP sensor 1)
sensor 1 circuit high input sensor 1 is sent to ECM.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Go to EC-1234, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007748671
APP sensor
Ground Voltage
Connector Terminal
E71 4 Ground Approx. 5 V
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK APP SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
C
Accelerator pedal position An excessively low voltage from the • Harness or connectors
P2127
sensor 2 circuit low input APP sensor 2 is sent to ECM. (APP sensor 2 circuit is open or shorted.)
[Crankshaft position sensor (POS) circuit is shorted.]
(Refrigerant pressure sensor circuit is shorted.) D
Accelerator pedal position An excessively high voltage from the • Accelerator pedal position sensor
P2128 (APP sensor 2)
sensor 2 circuit high input APP sensor 2 is sent to ECM.
• Crankshaft position sensor (POS)
• Refrigerant pressure sensor E
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING F
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: G
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle.
>> GO TO 2. H
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC. I
Is DTC detected?
YES >> Go to EC-1237, "Diagnosis Procedure".
J
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007748675
K
1.CHECK GROUND CONNECTION
1. Turn ignition switch OFF.
2. Check ground connection E78. Refer to Ground Inspection in GI-44, "Circuit Inspection". L
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection. M
2.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-I
1. Disconnect accelerator pedal position (APP) sensor harness connector. N
2. Turn ignition switch ON.
3. Check the voltage between APP sensor harness connector and ground.
O
APP sensor
Ground Voltage
Connector Terminal
E71 5 Ground Approx. 5 V P
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 3.
3.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
ECM Sensor
Connector Terminal Item Connector Terminal
74 Refrigerant pressure sensor E44 3
F6
75 CKP sensor (POS) F64 1
E6 102 APP sensor E71 5
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair short to ground or short to power in harness or connectors.
5.CHECK COMPONENTS
Check the following.
• Crankshaft position sensor (POS) (Refer to EC-1191, "Component Inspection".)
• Refrigerant pressure sensor (Refer to EC-1272, "Diagnosis Procedure".)
Is the inspection result normal?
YES >> GO TO 10.
NO >> Replace malfunctioning component.
6.CHECK APP SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between APP sensor harness connector and ECM harness connector.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connector
Rationally incorrect voltage is sent to
Throttle position sensor circuit (TP sensor 1 and 2 circuit is open or shorted.)
P2135 ECM compared with the signals from
range/performance • Electric throttle control actuator
TP sensor 1 and TP sensor 2.
(TP sensor 1 and 2)
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Go to EC-1240, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000007748679
Replace electric throttle control actuator. Refer to EM-286, "Removal and Installation".
K
>> INSPECTION END
7.CHECK INTERMITTENT INCIDENT
L
Refer to GI-42, "Intermittent Incident".
ECM
Terminal Condition Voltage
Connector
+ −
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connector D
(APP sensor 1 and 2 circuit is open or shorted.)
Rationally incorrect voltage is [Crankshaft position sensor (POS) circuit is shorted.)
Accelerator pedal position sensor sent to ECM compared with (Refrigerant pressure sensor circuit is shorted.)
P2138 E
circuit range/performance the signals from APP sensor 1 • Accelerator pedal position sensor
and APP sensor 2. (APP sensor 1 and 2)
• Crankshaft position sensor (POS)
• Refrigerant pressure sensor
F
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING G
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle. H
>> GO TO 2.
I
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC. J
Is DTC detected?
YES >> Go to EC-1243, "Diagnosis Procedure".
NO >> INSPECTION END K
APP sensor P
Ground Voltage
Connector Terminal
E71 4 Ground Approx. 5 V
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or shot to power in harness or connectors.
APP sensor
Ground Voltage
Connector Terminal
E71 5 Ground Approx. 5 V
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 4.
4.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between APP sensor harness connector and ECM harness connector.
ECM Sensor
Connector Terminal Item Connector Terminal
74 Refrigerant pressure sensor E44 3
F6
75 CKP sensor (POS) F64 1
E6 102 APP sensor E71 5
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair short to ground or short to power in harness or connectors.
6.CHECK COMPONENTS
Check the following.
• Crankshaft position sensor (POS) (Refer to EC-1191, "Component Inspection".)
• Refrigerant pressure sensor (Refer to EC-1272, "Diagnosis Procedure".)
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace malfunctioning component.
7.CHECK APP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between APP sensor harness connector and ECM harness connector as follows.
With CONSULT
1. Turn ignition switch ON.
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT. C
3. Touch “LOW” and “Hi” on the CONSULT screen.
4. Check that cooling fan operates at each speed.
Without CONSULT D
1. Perform IPDM E/R auto active test and check cooling fan motor operation. Refer to PCS-12, "Diagnosis
Description" (With intelligent key system), PCS-48, "Diagnosis Description" (Without intelligent key sys-
tem). E
2. Check that cooling fan operates at each speed.
Is the inspection result normal?
YES >> INSPECTION END F
NO >> Refer to EC-1247, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000007748687
G
With cooling fan resistor
1.CHECK GROUND CONNECTION H
1. Turn ignition switch OFF.
2. Check ground connection E79. Refer to Ground Inspection in GI-44, "Circuit Inspection".
Is the inspection result normal? I
YES >> GO TO 2.
NO >> Repair or replace ground connection.
2.CHECK COOLING FAN MOTOR GROUND CIRCUIT FOR OPEN AND SHORT J
1. Disconnect cooling fan motor harness connector.
2. Check the continuity between cooling fan motor harness connector and ground.
K
Cooling fan motor
Ground Continuity
Connector Terminal
L
E26 2 Ground Existed
3. Also check harness for short to ground and short to power.
Is the inspection result normal? M
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK COOLING FAN LOW SPEED CONTROL CIRCUIT FOR OPEN AND SHORT N
F
Cooling fan relay-3
Ground Continuity
Connector Terminal
E72 3 Ground Existed G
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3. H
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK COOLING FAN RELAY-3 I
Check cooling fan relay-3. Refer to EC-1250, "Component Inspection (Cooling Fan Relay)".
Is the inspection result normal?
YES >> GO TO 4. J
NO >> Replace cooling fan relay-3.
4.CHECK COOLING FAN MOTOR
K
Check cooling fan motor. Refer to EC-1249, "Component Inspection (Cooling Fan Motor)".
Is the inspection result normal?
YES >> GO TO 5. L
NO >> Replace cooling fan motor. Refer to CO-46, "Removal and Installation".
5.CHECK INTERMITTENT INCIDENT
Perform GI-42, "Intermittent Incident". M
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-39, "Removal and Installation" (With intelligent key system),
PCS-73, "Removal and Installation"(Without intelligent key system). N
NO >> Repair or replace harness or connector.
Component Inspection (Cooling Fan Motor) INFOID:0000000007748688
O
With cooling fan resistor
1.CHECK COOLING FAN MOTOR P
1. Turn ignition switch OFF.
2. Disconnect cooling fan motor harness connector.
3. Supply cooling fan motor terminals with battery voltage and check operation.
The electrical load signal (Headlamp switch signal, rear window defogger switch signal, etc.) is transferred to EC
ECM through the CAN communication line.
Component Function Check INFOID:0000000007748692
C
1.CHECK REAR WINDOW DEFOGGER SWITCH FUNCTION
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT. D
3. Select “LOAD SIGNAL” and check indication under the following conditions.
1.INSPECTION START O
Confirm the malfunctioning circuit (rear window defogger, headlamp or heater fan). Refer to EC-1251, "Com-
ponent Function Check".
Which circuit is related to the incident? P
Rear window defogger>>GO TO 2
Headlamp>>GO TO 3.
Heater fan>>GO TO 4.
2.CHECK REAR WINDOW DEFOGGER SYSTEM
Refer to DEF-15, "Work Flow".
1.INSPECTION START EC
Turn ignition switch to START.
Is any cylinder ignited?
C
YES >> GO TO 2.
NO >> Go to EC-1253, "Diagnosis Procedure".
2.CHECK FUEL INJECTOR FUNCTION D
With CONSULT
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT. E
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT
1. Let engine idle.
2. Listen to each fuel injector operating sound. F
I
PBIB3332E
J
1.CHECK FUEL INJECTOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect fuel injector harness connector. K
3. Turn ignition switch ON.
4. Check the voltage between fuel injector harness connector and ground.
L
Fuel injector
Ground Voltage
Cylinder Connector Terminal
1 F14 1 M
2 F20 1
Ground Battery voltage
3 F17 1
N
4 F42 1
Is the inspection result normal?
YES >> GO TO 3. O
NO >> GO TO 2.
2.DETECT MALFUNCTIONING PART
P
Check the following.
• IPDM E/R connector F72
• 10 A fuse (No. 51)
• Harness for open or short between fuel injector and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK FUEL INJECTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between fuel injector harness connector and ECM harness connector.
Terminals Resistance
1 and 2 11.1 - 14.5 Ω [at 10 - 60°C (50 - 140°F)]
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace malfunctioning fuel injector. Refer to EM-294, "Removal and Installation".
JSBIA1904ZZ
F
Diagnosis Procedure INFOID:0000000007748698
ECM
I
+ − Voltage
Connector Terminal Connector Terminal
F9 23 E6 108 Battery voltage J
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 2. K
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-III
Revision: 2012 July EC-1255 N17
FUEL PUMP
< DTC/CIRCUIT DIAGNOSIS > [HR15DE (TYPE 3)]
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect “fuel level sensor unit and fuel pump” harness connector.
4. Turn ignition switch ON.
5. Check voltage between “fuel level sensor unit and fuel pump” harness connector and ground.
>> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK FUEL PUMP GROUND CIRCUIT
1. Check the continuity between “fuel level sensor unit and fuel pump” and ground.
SEF217YA
Without CONSULT
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and wait at least 10 seconds.
3. Set ECM in Diagnostic test mode - II (Heated oxygen sensor 1 monitor). Refer to EC-1088, "On Board
Diagnosis Function".
4. Keep the engine speed at 2,000 rpm under no load, and make
sure that the MI comes ON more than five times in 10 seconds.
JSBIA1315ZZ
>> GO TO 3.
3.CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
EC
SEC502D
Listen for an intake air leak after the mass air flow sensor.
Is intake air leak detected? F
YES >> Repair or replace.
NO >> GO TO 5.
5.CHECK HO2S1 GROUND CIRCUIT FOR OPEN AND SHORT G
1. Turn ignition switch OFF.
2. Disconnect heated oxygen sensor 1 harness connector.
3. Disconnect ECM harness connector. H
4. Check harness continuity between HO2S1 harness connector and ECM harness connector.
HO2S1 ECM I
Continuity
Connector Terminal Connector Terminal
F116 1 F6 56 existed
J
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 6. K
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK HEATED OXYGEN SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between HO2S1 harness connector and ECM harness connector. L
HO2S1 ECM
Continuity M
Connector Terminal Connector Terminal
F116 4 F6 49 Existed
2. Check the continuity between HO2S1 harness connector or ECM harness connector and ground. N
HO2S1 ECM
Ground Continuity
Connector Terminal Connector Terminal O
F116 4 F6 49 Ground Not existed
3. Also check harness for short to power. P
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor.
Refer to EC-1152, "Component Inspection".
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 1
With CONSULT
1. Start engine and warm it up to normal operating temperature.
2. Set “POST TRIGGER” to 100% in “DATA MONITOR” mode with CONSULT.
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the following steps.
5. Touch “RECORD” on CONSULT screen.
6. Check the following.
- “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from
“RICH” to “LEAN” to “RICH” more than 5 times in 10 seconds.
5 times (cycles) are counted as shown in the figure.
- “HO2S1 (B1)” voltage goes above 0.6 V at least once.
- “HO2S1 (B1)” voltage goes below 0.3 V at least once.
- “HO2S1 (B1)” voltage never exceeds 1.0 V.
SEF217YA
JMBIA0352ZZ
ECM
Terminal Condition Voltage D
Connector
+ −
• The voltage fluctuates between 0 to 0.3 V and 0.6 to 1.0 V
more than 5 times within 10 seconds. E
• The maximum voltage is over 0.6 V at least 1 time.
49
Engine speed held at 2,000 • The minimum voltage is below 0.3 V at least 1 time.
F6 (HO2S1 56
rpm constant under no load. • The voltage never exceeds 1.0 V.
signal)
1 time: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V F
2 times: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V → 0.6 - 1.0 V →
0 - 0.3 V
Is the inspection result normal? G
YES >> INSPECTION END
NO >> GO TO 4.
4.REPLACE HEATED OXYGEN SENSOR 1 H
ECM
Terminal Condition Voltage
Connector
+ −
50 Revving up to 4,000 rpm under no load at The voltage does not remain in the range of
F6 59
(HO2S2 signal) least 10 times 0.2 - 0.4V.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.PERFORM COMPONENT FUNCTION CHECK-II
Check the voltage between ECM harness connector and ground under the following condition.
ECM
Terminal Condition Voltage
Connector
+ −
50 The voltage does not remain in the range of
F6 59 Keeping engine speed at idle for 10 minutes
(HO2S2 signal) 0.2 - 0.4V.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 3.
3.PERFORM COMPONENT FUNCTION CHECK-III
Check the voltage between ECM harness connector and ground under the following condition.
ECM
Terminal Condition Voltage
Connector
+ −
50 Coasting from 80 km/h (50 MPH) in D position The voltage does not remain in the range of
F6 59
(HO2S2 signal) (A/T), 4th gear position (M/T) 0.2 - 0.4V.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-1262, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000007906865
HO2S2 ECM
Continuity C
Connector Terminal Connector Terminal
E9 1 F6 59 Existed
5. Also check harness for short to ground and short to power. D
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors. E
3.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between HO2S2 harness connector and ECM harness connector. F
HO2S2 ECM
Continuity
Connector Terminal Connector Terminal G
E9 4 F6 50 Existed
2. Check the continuity between HO2S2 harness connector or ECM harness connector and ground.
H
HO2S2 ECM
Ground Continuity
Connector Terminal Connector Terminal I
E9 4 F6 50 Ground Not existed
3. Also check harness for short to power.
Is the inspection result normal? J
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
K
4.CHECK HEATED OXYGEN SENSOR 2
Refer to EC-1264, "Component Inspection".
Is the inspection result normal? L
YES >> GO TO 6.
NO >> GO TO 5.
5.REPLACE HEATED OXYGEN SENSOR 2 M
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 2
With CONSULT
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)” as the monitor item with
CONSULT.
7. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ± 25%.
JSBIA0082GB
“HO2S2 (B1)” should be above 0.68 V at least once when the “FUEL INJECTION” is + 25%.
“HO2S2 (B1)” should be below 0.36 V at least once when the “FUEL INJECTION” is − 25%.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 6.
3.CHECK HEATED OXYGEN SENSOR 2-I
Without CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Check the voltage between ECM harness connector and ground under the following conditions.
ECM
Terminal Condition Voltage
Connector
+ −
The voltage should be above 0.68 V at
50 Revving up to 4,000 rpm under no load at least least once during this procedure.
F6 59
(HO2S2 signal) 10 times The voltage should be below 0.36 V at
least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 4.
4.CHECK HEATED OXYGEN SENSOR 2-II
Check the voltage between ECM harness connector and ground under the following conditions.
ECM A
Terminal Condition Voltage
Connector
+ −
EC
The voltage should be above 0.68 V at
50 least once during this procedure.
F6 59 Keeping engine speed at idle for 10 minutes
(HO2S2 signal) The voltage should be below 0.36 V at
least once during this procedure. C
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 5. D
ECM
Terminal Condition Voltage F
Connector
+ −
The voltage should be above 0.68 V at
50 Coasting from 80 km/h (50 MPH) in D position least once during this procedure. G
F6 59
(HO2S2 signal) (A/T), 4th gear position (M/T) The voltage should be below 0.36 V at
least once during this procedure.
Is the inspection result normal? H
YES >> INSPECTION END
NO >> GO TO 6.
6.REPLACE HEATED OXYGEN SENSOR 2 I
1.INSPECTION START
Turn ignition switch OFF, and restart engine.
Does the engine start?
YES-1 >> With CONSULT: GO TO 2.
YES-2 >> Without CONSULT: GO TO 3.
NO >> Go to EC-1266, "Diagnosis Procedure".
2.IGNITION SIGNAL FUNCTION
With CONSULT
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT.
2. Make sure that each circuit produces a momentary engine speed drop.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-1266, "Diagnosis Procedure".
3.IGNITION SIGNAL FUNCTION
Without CONSULT
1. Let engine idle.
2. Check the voltage signal between ECM harness connector and ground with an oscilloscope.
ECM
+ − Voltage signal
Connector Terminal Connector Terminal
17
18
21
F9 E6 108
22
JMBIA0219GB
NOTE:
The pulse cycle changes depending on rpm at idle.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-1266, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000007748704
ECM
Terminal Voltage
Connector
+ −
E6 105 108 Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO >> Go to EC-1141, "Diagnosis Procedure".
Condenser
Ground Voltage C
Connector Terminal
F35 1 Ground Battery voltage
Is the inspection result normal? D
YES >> GO TO 5.
NO >> GO TO 3.
3.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III E
>> Repair open circuit or short to ground or short to power in harness or connectors. K
5.CHECK CONDENSER GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
L
2. Check the continuity between condenser harness connector and ground.
Condenser
Ground Continuity M
Connector Terminal
F35 2 Ground Existed
3. Also check harness for short to power. N
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair open circuit or short to ground or short to power in harness or connectors. O
6.CHECK CONDENSER
Refer to EC-1270, "Component Inspection (Condenser)" P
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace condenser.
7.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-V
1. Reconnect all harness connectors disconnected.
2. Disconnect ignition coil harness connector.
Ignition coil
Ground Voltage
Cylinder Connector Terminal
1 F26 3
2 F32 3
Ground Battery voltage
3 F29 3
4 F44 3
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check the continuity between ignition coil harness connector and ground.
Ignition coil
Ground Continuity
Cylinder Connector Terminal
1 F26 2
2 F32 2
Ground Existed
3 F29 2
4 F44 2
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair open circuit or short to power in harness or connectors.
9.CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check the continuity between ECM harness connector and ignition coil harness connector.
EC
1.CHECK IGNITION COIL WITH POWER TRANSISTOR-I
1. Turn ignition switch OFF.
2. Disconnect ignition coil harness connector. C
3. Check resistance between ignition coil terminals as follows.
Terminals Resistance D
1 and 2 Except 0 or ∞ Ω [at 25°C (77°F)]
1 and 3
Except 0 Ω [at 25°C (77°F)]
2 and 3 E
Is the inspection result normal?
YES >> GO TO 2.
F
NO >> Replace malfunctioning ignition coil with power transistor. Refer to EM-299, "Removal and Instal-
lation".
2.CHECK IGNITION COIL WITH POWER TRANSISTOR-II G
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF. H
2. Reconnect all harness connectors disconnected.
3. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT to release fuel pressure, or fuel pressure applies again during the following proce- I
dure.
4. Start engine.
5. After engine stalls, crank it two or three times to release all fuel pressure. J
6. Turn ignition switch OFF.
7. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
8. Remove ignition coil and spark plug of the cylinder to be checked.
9. Crank engine for 5 seconds or more to remove combustion gas in the cylinder. K
10. Connect spark plug and harness connector to ignition coil.
11. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 -
0.66 in) between the edge of the spark plug and grounded metal L
portion as shown in the figure.
12. Crank engine for about three seconds, and check whether spark
is generated between the spark plug and the grounded metal
portion. M
1.CHECK CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminals as follows.
1.CHECK DTC E
Check that DTC U1001 is not displayed.
Is DTC detected?
YES >> Perform trouble diagnosis for DTC U1001. Refer to EC-1144, "Diagnosis Procedure". F
NO >> GO TO 2.
2.CHECK COMBINATION METER
G
Refer to MWI-86, "CONSULT Function".
Is DTC detected?
YES >> Perform troubleshooting relevant to DTC indicated. H
NO >> GO TO 3.
3.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident". I
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-63, "Removal and Installation" (TYPE A) or MWI-124,
"Removal and Installation" (TYPE B). For the vehicle type, refer to MWI-5, "Information". J
NO >> Repair or replace harness or connectors.
ECM
Terminal Voltage
Connector
+ −
41
F6 48 1.0 - 4.0V
(Refrigerant pressure sensor signal)
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-1272, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000007748710
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between refrigerant pressure sensor harness connector and ECM harness connec-
tor.
>> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK INTERMITTENT INCIDENT L
SYMPTOM DIAGNOSIS
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom Table INFOID:0000000007748711
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
D
ENGINE STALL
E
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
ENGINE STALL
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank FL-13
5
Fuel piping 5 5 5 5 5 5 FL-5
Vapor lock —
5
Valve deposit —
Poor fuel (Heavy weight gasoline, 5 5 5 5 5 5 5
—
Low octane)
Air Air duct EM-284
Air cleaner EM-284
Air leakage from air duct
(Mass air flow sensor — electric EM-284
5 5 5 5 5 5
throttle control actuator)
5 5 5 5
Electric throttle control actuator EM-286
Air leakage from intake manifold/
EM-286
Collector/Gasket
Cranking Battery PG-130
1 1 1 1 1 1 1
Generator circuit CHG-12
Starter circuit 3 1 STR-14
Signal plate 6 EM-351
PNP signal circuit 4 TM-23
Engine Cylinder head
5 5 5 5 5 5 5 5 EM-334
Cylinder head gasket 4 3
Cylinder block
Piston 4
Piston ring
6 6 6 6 6 6 6 6 EM-359
Connecting rod
Bearing
Crankshaft
Valve Timing chain EM-302
mecha-
Camshaft EM-322
nism
Intake valve timing control 5 5 5 5 5 5 5 5 EC-1148
Intake valve
3 EM-334
Exhaust valve
HESITATION/SURGING/FLAT SPOT
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
D
ENGINE STALL
E
PERIODIC MAINTENANCE A
IDLE SPEED
Inspection INFOID:0000000007748713
EC
JSBIA1905ZZ
1 : Timing indicator
MBIB1331E
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections, EC
chafing and deterioration.
2. Check EVAP canister as follows:
a. Block port (A). Orally blow air through port (B). C
Check that air flows freely through port (C).
b. Block port (B). Orally blow air through port (A).
Check that air flows freely through port (C). D
JSBIA0335ZZ
F
3. Inspect fuel tank filler cap vacuum relief valve for clogging, stick-
ing, etc.
a. Wipe clean valve housing. G
I
SEF989X
SEF943S M
PBIB1589E
JSBIA0333ZZ
H
1. ECM bracket 2. ECM
: Vehicle front
I
Removal and Installation INFOID:0000000007748718
REMOVAL J
1. Remove battery. Refer to PG-149, "FOR MAINTENANCE REQUIRED BATTERY MODELS : Removal
and Installation".
2. Remove IPDM E/R. Refer to PCS-39, "Removal and Installation" (With intelligent key system), PCS-73 K
(Without intelligent key system).
3. Remove mounting nut (A) and bolts (B).
4. Disconnect harness connectors, and then remove IPDM E/R L
cover (1).
5. Disconnect ECM harness connectors.
6. Remove ECM mounting nuts. M
7. Remove ECM from ECM bracket.
JSBIA0473ZZ
O
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Must be perform additional service when replacing ECM. Refer to EC-1121, "Work Procedure". P
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT EC
PRE-TENSIONER" INFOID:0000000007834717
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING: D
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by E
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
F
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors. G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING: H
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing I
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service. J
Precaution for Procedure without Cowl Top Cover INFOID:0000000007829625
When performing the procedure after removing cowl top cover, cover K
the lower end of windshield with urethane, etc to prevent damage to
windshield.
L
PIIB3706J N
On Board Diagnostic (OBD) System of Engine INFOID:0000000007829626
The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of O
a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch OFF and disconnect the battery negative cable before any repair P
or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will
cause the MI to light up.
• Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Certain systems and components, especially those related to OBD, may use a new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to PG-6, "Harness Connec-
tor".
MBIB1517E
MBIB1518E
SEF348N
H
• Do not depress accelerator pedal when staring.
• Immediately after staring, do not rev up engine unnecessarily.
• Do not rev up engine just prior to shutdown. I
SEF709Y
L
• When installing C.B. ham radio or a mobile phone, be sure to
observe the following as it may adversely affect electronic
control systems depending on installation location.
- Keep the antenna as far as possible from the electronic con- M
trol units.
- Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls. N
Do not let them run parallel for a long distance.
- Adjust the antenna and feeder line so that the standingwave
radio can be kept smaller.
- Be sure to ground the radio to vehicle body. O
SEF708Y
JMBIA0432ZZ
ENGINE RUNNING
• No work should be carried out on the hydraulic system while engine is running.
• Remember that fuel pressure values in hydraulic circuit can reach up to 1,600 bar.
• Keep hands or face (particularly eyes) out of any high pressure leak.
• Recall that fuel is dangerous for health.
FUEL RAIL PRESSURE SENSOR
• Under warranty, do not remove the fuel rail pressure sensor from the rail.
• Do not try to measure the resistance of the fuel rail pressure sensor. This test is destructive for the
internal components.
FUEL INJECTOR
• Fuel injectors are driven by over 100V.
• FUEL injector electronics are polarised. In case of intervention on wiring harness, do not
invertwires. It is destructive for the piezo components.
• Do not drive the fuel injectors if their body is not connected to the battery ground (risk ofelectro-
static discharge). For instance, fuel injector body have to be in contact with cylinder.
• Piezo fuel injector connector must not be unplugged while engine is running. Risk of majordamage
to the engine (fuel injector could stay opened).
Cleanliness INFOID:0000000007829628
Cleanliness
RISKS ASSOCIATED WITH CONTAMINATION
The high pressure direct injection system is highly sensitive to contamination. The risks associated with con-
tamination are:
• damage to or destruction of the high pressure injection system,
• components jamming,
• components losing seal integrity.
All After-Sales operations must be performed under very clean conditions. This means that no impurities (par-
ticles a few microns in size) should have entered the system during dismantling.
The cleanliness principle must be applied from the filter to the fuel injectors.
What are the sources of contamination?
• metal or plastic chips,
• paint,
• fibres:
- from cardboard,
- from brushes,
- from paper,
- from clothing,
- from cloths,
• foreign bodies such as hair,
• ambient air
• etc.
NOTE:
Cleaning the engine using a high pressure washer is prohibited because of the risk of damaging connections.
In addition, moisture may collect in the connectors and create electrical connection malfunction.
INSTRUCTIONS TO BE FOLLOWED BEFORE CARRYING OUT ANY WORK
• Check that you have plugs for the unions to be opened (set of plugs available from the Parts Department).
The plugs are single-use only. After use, they must be discarded (once used they are soiled and cleaning is
not sufficient to make them reusable). Unused plugs must be discarded. C
• Check that you have hermetically resealable plastic bags for storing removed parts. Stored parts will there-
fore be less subject to the risk of impurities. The bags are to be used once only, and discarded after use.
• Use lint-free cleaning cloths. Using normal cloth or paper is prohibited. They are not lint-free and could con- D
taminate the fuel circuit. Each cloth should only be used once.
• Use fresh cleaning agent for each operation (used cleaning agent is contaminated). Pour it into an uncon-
taminated container.
E
• For each operation, use a clean brush in good condition (the brush must not shed its bristles).
• Use a brush and cleaning agent to clean the unions to be opened.
• Blast compressed air over the cleaned parts (tools, workbench, the parts, unions and injection system
zones). Check that no bristles remain. F
• Wash your hands before and during the operation if necessary.
• When wearing leather protective gloves cover them with latex gloves to prevent contamination.
INSTRUCTIONS TO BE FOLLOWED WHEN CARRYING OUT ANY WORK G
• As soon as the circuit is open, all openings must be plugged to prevent impurities from entering the system.
The plugs to be used are available from the Parts Department. The plugs must not be reused under any cir-
cumstances. H
• Seal the pouch shut, even if it has to be opened shortly afterwards. Ambient air carries contamination.
• All components removed from the injection system must be stored in a hermetically sealed plastic bag once
they have been plugged.
• Using a brush, cleaning agent, air gun, sponge or normal cloth is strictly prohibited once the circuit has been I
opened. These items could allow contamination to enter the system.
• A new component replacing an old one must not be removed from its packaging until it is to be fitted to the
vehicle. J
SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location INFOID:0000000007829629
JSBIA1978ZZ
EC
JSBIA1979ZZ
K
COMPONENT DESCRIPTION N
Component Reference
Accelerator pedal position sensor EC-1292, "Accelerator Pedal Position Sensor" O
Camshaft position sensor EC-1292, "Camshaft Position Sensor"
Cooling fan motor EC-1292, "Cooling Fan"
Crankshaft position sensor EC-1293, "Crankshaft Position Sensor" P
EGR volume control valve EC-1305, "EGR SYSTEM : System Description"
Engine coolant temperature sensor EC-1293, "Engine Coolant Temperature Sensor"
EC-1300, "FUEL INJECTION CONTROL SYSTEM : System De-
Fuel injector
scription"
Fuel rail pressure sensor EC-1293, "Fuel Rail Pressure Sensor"
PBIB1741E
MBIB1517E
The camshaft position (CMP) sensor senses the retraction with cam-
shaft to identify a particular cylinder. The camshaft position (CMP)
sensor senses the piston position.
The sensor consists of a permanent magnet and Hall IC.
When engine is running, the high and low parts of the teeth cause
the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor
changes.
MBIB1532E
Cooling fan operates at each speed when the current flows in the cooling fan motor as follows.
The crankshaft position (CKP) sensor is located on the oil pan facing
the gear teeth (cogs) of the signal plate. EC
The ECM receives the voltage signal from crankshaft position sensor
and detects the fluctuation of the engine revolution.
C
MBIB1530E
E
ECM INFOID:0000000007829636
MBIB1517E
I
Engine Coolant Temperature Sensor INFOID:0000000007829637
The engine coolant temperature sensor is used to detect the engine coolant temperature. The sensor modifies J
a voltage signal from the ECM. The modified signal returns to the ECM as the engine coolant temperature
input. The sensor uses a thermistor which is sensitive to the change in temperature. The electrical resistance
of the thermistor decreases as temperature increases.
K
Fuel Injector INFOID:0000000007829638
The fuel injector is a small, precise solenoid valve. When the ECM supplies a ground to the fuel injector circuit,
L
the coil in the fuel injector is energized. The energized coil pulls the needle valve back and allows fuel to flow
through the fuel injector into the cylinder. The amount of fuel injected depends upon the injection pulse dura-
tion. Pulse duration is the length of time the fuel injector remains open. The ECM controls the injection pulse
duration based on engine fuel needs. M
Fuel Rail Pressure Sensor INFOID:0000000007829639
The fuel rail pressure (FRP) sensor is placed to the fuel rail. It measures the fuel pressure in the fuel rail. The N
sensor sends voltage signal to the ECM. As the pressure increases, the voltage rises. The ECM controls the
fuel pressure in the fuel rail. The ECM uses the signal from fuel rail pressure sensor as a feedback signal.
Fuel Pump INFOID:0000000007829640
O
To control the amount of the fuel inhalation of the fuel pump, a plunger is built into the fuel pump. When the
amount of the fuel inhalation of fuel increases, the fuel pump raises the fuel exhalation pressure. As a result, P
the fuel injection pressure is raised. When the load of the engine increases, the ECM sends a signal to the fuel
pump to raise the injection pressure.
Fuel Temperature Sensor INFOID:0000000007829641
Fuel pump temperature sensor is built in the fuel pump. The sensor detects the fuel temperature in the fuel
pump and calibrates the fuel injection amount change by fuel temperature.
When ignition switch is turned ON while cooling temperature is lower than the specified value, ECM actuates
glow plug through glow relay. Because of this, combustion chamber is warmed and stabilized combustion at
starting can be obtained under low cooling temperature. The preheating time is determined according to cool-
ing temperature, inlet air temperature and battery voltage.
Intake Air Temperature Sensor INFOID:0000000007829643
The sensor detects intake air temperature and transmits a signal to the ECM. ECM calculates the amount of
intake air, based on the signals of the intake air temperature sensor and the turbocharger air temperature sen-
sor.
Knock Sensor INFOID:0000000007829644
The knock sensor is attached to the cylinder block. It senses engine knocking using a piezoelectric element. A
knocking vibration from the cylinder block is sensed as vibrational pressure. This pressure is converted into a
voltage signal and sent to the ECM.
MBIB1885E
The OBD malfunction indicator [MI (Yellow)] is used to alert the driver to the existence of engine control sys-
tem malfunctions involving excessive pollution or if the EOBD system is deactivated.
The ECM makes a request for lighting of the MI (Yellow) only where there is a malfunction present at the end
of three consecutive cycles.
Refrigerant Pressure Sensor INFOID:0000000007829646
The refrigerant pressure sensor is installed at the condenser of the air conditioner system. The sensor uses an
electrostatic volume pressure transducer to convert refrigerant pressure to voltage. The voltage signal is sent
to ECM, and ECM controls cooling fan system.
Stop Lamp Switch INFOID:0000000007829647
Brake switch signal is applied to the ECM through the stop lamp switch when the brake pedal is depressed.
This signal is used mainly to decrease the engine speed when the vehicle is driving.
A
The sensor detects turbocharger air temperature and transmits a signal to the ECM. ECM calculates the
amount of intake air, based on the signals of the intake air temperature sensor and the turbocharger air tem-
perature sensor. EC
Turbocharger Boost Control Solenoid Valve INFOID:0000000007834718
MBIB1521E F
Turbocharger Boost Sensor INFOID:0000000007829648
MBIB1527E J
• Water in fuel sensor detects the water volume increasing in the fuel filter. K
• When water increases in the fuel filter, ECM turns ON the fuel filter warning lamp, according to the signal
from water in fuel sensor.
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SYSTEM DIAGRAM
JSBIA1981ZZ
DESCRIPTION
ECM performs various controls such as fuel injection control and furl pressure control. F
System Overview
The DCM1.2 injection system used on the K9K engine is an electronically-controlled high-pressure injection
system. The fuel is compressed by a high-pressure pump and then stored in a fuel rail that feeds the fuel injec- G
tors. Injection takes place when a current pulse applied to the fuel injector holder. The injection delivery is pro-
portional to the fuel rail pressure and the length of pulse applied, and the start of injection is synchronized with
the start of the pulse. H
The circuit comprises two sub-systems that can be distinguished from one another by the pressure level of the
fuel:
• The low-pressure circuit comprises the reservoir, the fuel filter, the transfer pump and the fuel injector holder
return pipes I
• The high-pressure circuit consists of the high-pressure pump, the fuel rail, the fuel injector holders and the
high-pressure tubes
Finally, there are a certain number of regulation sensors and actuators that allow command and control of the J
system as a whole.
JSBIA2716GB
EC
JSBIA2717GB
JSBIA2718GB
*1: 1 (with engine coolant temperature gauge) / 8 (without engine coolant temperature gauge)
*2: 2 (with engine coolant temperature gauge) / 10 (without engine coolant temperature gauge)
NOTE:
• The following parts are used for the vehicle with intelligent key.
- Starter control relay
- Starter relay
- BCM
FUEL INJECTION CONTROL SYSTEM
FUEL INJECTION CONTROL SYSTEM : System Description INFOID:0000000007829652
SYSTEM DESCRIPTION
The high pressure injection system is intended to deliver a specific quantity of fuel to the engine at a specific
time.
• DELPHI DCM1.2 Common Rail injection system
Refer to EC-1296, "ENGINE CONTROL SYSTEM : System Description" for details.
• The system consists of:
- Priming pump on the low pressure circuit
- Fuel filter
- High pressure pump incorporating a low pressure pump (transfer pump)
- Flow actuator (fuel pressure regulator) attached to the fuel pump
- Fuel rail
- Fuel rail pressure sensor located in the fuel rail
- Four fuel injectors
A knock sensor is used to control some of the deviations when the fuel is injected. This plays a number of
roles:
• Protection of the engine by detecting injection losses (disabled on the basic version)
• Checking of the pilot quantity by measurement of the deviations and dispersions
By modifying the duration on the one hand and the injection advance on the other, it is possible to readjust the
quantity of fuel injected and the instant of ignition of the mixture.
FUEL RAIL PRESSURE CONTROL
The quality of combustion is influenced by the size of the droplets atomized in the cylinder. In the combustion
chamber, smaller drops of fuel will have time to burn completely and not produce smoke or nonburned parti-
cles. To meet anti-pollution requirements it is necessary to reduce the size of the droplets and thus the injec-
tion holes.
The smaller these holes are, the less fuel can be introduced at a given pressure which limits the power. To
overcome this malfunction it is necessary to increase the quantity of fuel injected which in practice means
increasing the pressure (and the number of openings of the fuel injector nozzles). In the case of the Delphi
Common Rail, the pressure can reach 1600 bar in the fuel rail and must be permanently controlled. The mea-
surement circuit is comprised an active fuel rail pressure sensor on the fuel rail linked to an analogue port of
the ECM.
The high-pressure pump is fed at low pressure (5 bar) by an integral transfer pump. This feeds the fuel rail, the
pressure of which is controlled for the charging by the fuel flow actuator (fuel pressure regulator) and for dis-
charge by the fuel injector. This allows drops in pressure to be compensated. The fuel flow actuator (fuel pres-
sure regulator) allows the high-pressure pump to only supply the quantity of fuel necessary to maintain the
pressure in the fuel rail. Thanks to this device, the generation of heat is minimized and the efficiency of the
engine is improved.
EC
L
JPBIA3021ZZ
CIRCUIT DIAGRAM
MBIB1481E
MBIB1475E
MBIB1476E
GLOW CONTROL
GLOW CONTROL : System Description INFOID:0000000007829656
MBIB1477E
Whatever the situation, the preheating glow lamp cannot be lit for more than 10 seconds (except in the
event of an engine coolant temperature sensor malfunction).
2. Fixed preheating
After the glow lamp goes out the plugs remain supplied for a fixed period of 5 seconds.
“Post Heating” With The Engine Running
EC
MBIB1478E
GLOW PLUGS
The resistance of a glow plug is 0.6Ω. H
TIGHTENING TORQUE
Glow plug: 1.5 N·m, 15 kg/cm, 13 in/lb I
Plugs may be removed without having to open the high pressure circuit.
REMOVAL
J
1. Disconnect the battery.
2. Unclip the plug connector.
3. Clean the outside of the plug to avoid any dirt entering the cylinder. K
4. Loosen and remove the plugs.
MBIB1479E
To undo the plug on cylinder 4 use a 10 mm long radio socket attached to a universal joint. Once the plug
isloosened use a hose to unscrew it completely.
REFITTING
Proceed in the reverse order of removal.
MBIB1472E
A
AIR CONDITIONING CONTROL
The compressor is a variable displacement type.
The air conditioning relay is controlled by IPDM E/R. EC
COMPRESSOR OPERATION PROGRAMMING
During certain stages of operation, the ECM stops the compressor from functioning.
C
Engine Starting Program
The compressor is prevented from operating for 4 seconds after the engine has started.
Thermal Protection Program D
The compressor is not engaged when the engine coolant temperature is higher than 115 °C (239 °F) or from
110 °C (230 °F) at high speed, 4500 rpm for more than 3 seconds.
Fan Motor Control Programming E
At idling speed and also when driving, with the air conditioning activated, the speed of the fan motor is deter-
mined according to the refrigerant pressure and the vehicle speed.
Recovery of Performance F
When pressure is applied to the accelerator pedal above 70%, the compressor is disengaged for 5 seconds.
Recovery of Output When The Vehicle Starts Moving
In order to help the vehicle move off, the air conditioning compressor is disengaged if the position of the accel- G
erator pedal is above 35% and the idling speed less than 1250 rpm.
Anti-Stall Protection
H
The compressor is disengaged if the engine speed is lower than 750 rpm.
Engine Overspeed Timed Protection Program
The compressor is disengaged when the engine speed reaches 4500 rpm for more than 3 seconds.
I
NOTE:
The time between the compressor being disengaged twice is always greater than 10 seconds.
OIL VAPOR REBREATHING
J
OIL VAPOR REBREATHING : System Description INFOID:0000000007829659
P
MBIB1480E
1. Cylinder head cover 2. Oil vapour rebreathing duct 3. Oil vapour recirculation valve
4. Air inlet duct 5. Turbocharger
• A: When there is a low charge, the vacuum in the intake air duct is below the spring set point. The oil
vapours are extensively rebreathed by the vacuum in the intake air duct.
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
Refer to LAN-32, "CAN COMMUNICATION SYSTEM : CAN Communication Signal Chart", about CAN com-
munication for detail.
The ECM controls the display on the instrument panel of certain information relating to the operation of the EC
engine.
Three functions are involved here: The OBD malfunction indicator [MI (Yellow)] for the EOBD (European On
Board Diagnostics), the pre/post heating and the engine coolant temperature. These three functions are repre-
sented by four lights given out by the ECM C
GLOW LAMP
This lamp indicates that the glow control system has been activated.
D
ENGINE COOLANT TEMPERATURE LIGHT
This light is used as an indicator of engine overheating.
• In the event of overheating, it is up to the driver whether to stop the vehicle or not. E
MALFUNCTION INDICATOR
The OBD malfunction indicator [MI (Yellow)] is used to alert the driver to the existence of engine control sys-
tem malfunctions involving excessive pollution or if the EOBD system is deactivated. F
The ECM makes a request for lighting of the MI (Yellow) only where there is a malfunction present at the end
of three consecutive cycles.
The 3-second visual check upon powering up (automatic test procedure controlled by the IPDM E/R) is per-
G
formed by the ECM.
In the event of a confirmed OBD malfunction by lighting of the MI, no flashing of the light must be observed fol-
lowing the lighting test.
H
DTCs Causing MI to Light
FUNCTION
SELF-DIAGNOSTIC MODE
Self Diagnostic Item
Regarding items detected in “SELF-DIAG RESULTS” mode, refer to EC-1341, "DTC Index".
DATA MONITOR MODE
INJECTOR CYLINDER2 — — —
INJECTOR CYLINDER3 — — — C
INJECTOR CYLINDER4 — — —
• Ignition switch: ON
• Turn fuel pump (High pres- • Harness and connector D
Fuel pump makes an operating
HIGH PRESSURE PUMP sure pump) ON and OFF • Fuel pump (High pressure
sound.
with the CONSULT and lis- pump)
ten to operation.
E
STATIC TEST — — —
HIGH PRESS CIRC LEAK T — — —
Work Item
G
WORK ITEM DESCRIPTION USAGE
PROGRAMMED VALUES — —
SAVIG DATA FOR REPLC CPU • In this mode, save data that is in ECM. When ECM is replaced.* H
• In this mode, write data stored by “SAVIG DATA FOR REPLC
WRITING DATA FOR REPLC CPU When ECM is replaced.*
CPU” in work support mode to ECM.
ENTER INJCTR CALIB DATA — — I
EGR ADAPTIVES — —
RESET PUMP FORCEFEEDING — —
J
RESET INJCTR ADAPTATIVE — —
*: The necessary operation is different depending on the operation result of ECM data save or write. Always perform the operation
according to procedures. Refer to EC-1358, "Work Procedure".
K
C/U+AFTR IGN
• Ignition switch: ON
MISS
F
(Engine stopped)
• Turn drive wheels and compare CONSULT value with the speed- Almost the same speed as the speed-
VEHICLE SPEED
ometer indication ometer indication G
• Ignition switch: ON
STARTING ATHRD
(Engine stopped)
• Engine: After warming up Idle Approximately 230 bar H
• Air conditioner switch: OFF
RAIL PRESSURE
• Shift lever: Neutral position 2,000 rpm Approximately 450 bar
• No load
I
• Ignition switch: ON Brake pedal: Fully released INACT
MAIN BRAKE SW
(Engine stopped) Brake pedal: Slightly depressed ACTIV
TERMINAL LAYOUT
JSBIA1070ZZ
PHYSICAL VALUES
NOTE:
• ECM is located in the engine room left side near battery.
• When disconnecting ECM harness connector (1), loosen (B) it with
levers as far as they will go as shown in the figure.
2 : ECM
A : Fasten
• Pulse signal is measured by CONSULT.
MBIB1518E
MBIB1515E
0 - 9V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depend-
ing on rpm at idle.
MBIB1512E
40 L Fuel injector No. 1 Output
0 - 9V
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
MBIB1513E
5 - 10V
EC
[Engine is running]
• Warm-up condition
• Idle speed
NOTE: C
The pulse cycle changes depend-
ing on rpm at idle.
MBIB1514E
Fuel injector power supply D
44 O Output
No. 3
5 - 10V
[Engine is running] E
• Warm-up condition
• Engine speed: 2,000 rpm
F
MBIB1515E
MBIB1513E
0 - 1V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depend-
ing on rpm at idle.
MBIB1510E
50 Y Camshaft position sensor Input
0 - 1V
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
MBIB1511E
[Engine is running]
Sensor ground
51 LG — • Warm-up condition Approximately 0.3V
(Camshaft position sensor)
• Idle speed
5 - 10V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depend-
ing on rpm at idle.
MBIB1514E
Fuel injector power supply
52 R Output
No. 4
5 - 10V
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
MBIB1515E
Sensor ground
53 R — [Engine is running] Approximately 0.3V
(Knock sensor)
0 - 12.5V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depend-
ing on rpm at idle.
MBIB1508E
54 R Crankshaft position sensor Input
0 - 12.5V
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
MBIB1509E
0 - 9V
[Engine is running] C
• Warm-up condition
• Idle speed
NOTE:
D
The pulse cycle changes depend-
ing on rpm at idle.
MBIB1512E
56 G Fuel injector No. 4 Output E
0 - 9V
[Engine is running] F
• Warm-up condition
• Engine speed: 2,000 rpm
G
MBIB1513E
[Engine is running]
57 G Knock sensor Input Approximately 0.3V
• Idle speed H
Approximately 0.3 - 5.0V
[Engine is running]
58 P Fuel temperature sensor Input Output voltage varies with fuel
• Warm-up condition
pump temperature
I
[Engine is running]
Sensor ground
59 G — • Warm-up condition Approximately 0.3V
(Fuel temperature sensor)
• Idle speed
J
5 - 10V
[Engine is running]
• Warm-up condition
• Idle speed K
NOTE:
The pulse cycle changes depend-
ing on rpm at idle.
L
Fuel injector power supply MBIB1514E
60 V Output
No. 2
5 - 10V
M
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
N
MBIB1515E
0 - 9V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depend-
ing on rpm at idle.
MBIB1512E
64 L Fuel injector No. 2 Output
0 - 9V
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
MBIB1513E
[Engine is running]
Turbocharger air temperature
66 Y Input • Warm-up condition Approximately 3.0V
sensor
• Idle speed
Sensor ground [Engine is running]
67 G (Turbocharger air tempera- — • Warm-up condition Approximately 0.5V
ture sensor) • Idle speed
Sensor ground [Engine is running]
69 B — Approximately 0.2V
(Knock sensor shield circuit) • Idle speed
[Engine is running]
70 R Intake air temperature sensor Input • Warm-up condition Approximately 2.0V
• Idle speed
Sensor ground [Engine is running]
71 L/W (Intake air temperature sen- — • Warm-up condition Approximately 0.5V
sor) • Idle speed
[Engine is running]
• Warm-up condition Approximately 0.7 - 1.9
• Idle speed
76 W EGR volume control valve Output
[Engine is running]
• Warm-up condition Approximately 1.5 - 1.9V
• Engine speed: 2,000 rpm
JSBIA0098GB
Turbocharger boost control
78 R Output
solenoid valve
JSBIA0099GB
0 - 12.5V
D
[Engine is running]
• Warm-up condition
• Idle speed E
MBIB1506E
80 BR Fuel pump Output
F
0 - 12.5V
[Engine is running]
• Warm-up condition
G
• Engine speed: 2,000 rpm
H
MBIB1507E
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Parameter or status
Order Function Display and notes Trouble diagnosis
check or action
In the event of a malfunction, perform
1 Battery voltage BATTERY VOL 12 V < BATTERY VOL < 14.4 V the trouble diagnosis for CHARGING
SYSTEM.
In the event of a malfunction, perform
Indicates the engine's rotational
2 Engine speed ENGINE SPEED the trouble diagnosis for CKP sensor
speed in rpm.
circuit.
Indicates the position of the acceler- In the event of a malfunction, perform
Accelerator pedal ACCEL/PDL POS
3 ator pedal as a%. the trouble diagnosis for APP SENSOR
position 0%
ACCEL/PDL POS = 0% (DTC P0225, P0651 and P2120).
Indicates the engine coolant temper-
In the event of a malfunction, perform
Engine coolant WATER TEMP ature in °C.
4 the trouble diagnosis for DTC P0115
temperature Warm: 90°C
ETC SENSOR.
Default value: 80°C
Indicates the intake air temperature In the event of a malfunction, perform
Intake air tempera-
5 INLET AIR TMP in °C. This value is given by the IAT- the trouble diagnosis for DTC P0070
ture
sensor. IAT SENSOR.
Indicates the fuel temperature in °C.
FUEL TEMP In the event of a malfunction, perform
This value is given by the fuel tem-
6 Fuel temperature Cold = WATER TEMP the trouble diagnosis for DTC P0180
perature sensor.
Warm: 50C FT SENSOR.
Default value: 30°C.
Indicates the ambient barometric If not consistent, check ATOMOS
ATOMOS PRESS pressure in mbar. The sensor is in- PRESS, INLET PRESS (in DATA
7 Intake air pressure corporated in the ECM. MONITOR mode) and local ambient
Indicates the pressure in the turbo- barometric pressure, with the engine
INLET PRESS stopped and ignition switch ON.
charger in mbar.
Parameter or status M
Order Function Display and notes Trouble diagnosis
check or action
In the event of a malfunction, perform
1 Battery voltage BATTERY VOL 12V < BATTERY VOL < 14.4V the trouble diagnosis for CHARGING N
SYSTEM.
ENGINE SPEED In the event of a malfunction, perform
Indicates the engine's rotational
2 Engine speed Cold: 900 rpm the trouble diagnosis for CKP sensor
speed in rpm. O
Warm: 805 rpm circuit.
Indicates the position of the acceler- In the event of a malfunction, perform
Accelerator pedal ACCEL/PDL POS
3 ator pedal as a%. the trouble diagnosis for APP SENSOR
position 0% P
ACCEL/PDL POS = 0% (DTC P0225, P0651 and P2120).
Indicates the engine coolant temper- In the event of a malfunction, perform
Engine coolant WATER TEMP
4 ature in °C. the trouble diagnosis for DTC P0115
temperature Warm: 90°C
Default value: 80°C. ETC SENSOR.
Indicates the ambient air tempera-
In the event of a malfunction, perform
External air ture in °C. This information is provid-
5 EXT. AIR TEMP the trouble diagnosis for this malfunc-
temperature ed by BCM via CAN communication
tion.
line.
START SUBFUNCTION
Test Condition: Engine Stopped and Ignition Switch ON
Parameter or status
Order Function Display and notes Trouble diagnosis
check or action
Indicates that the ECM is supplied
In the event of a malfunction, perform
ECM + after ignition C/U+AFTR IGN with a + after ignition feed.
1 the trouble diagnosis for battery volt-
feed PRESENT • PRESENT
age or P0685 ECM RELAY.
• MISS
Indicates whether or not starting has
been authorized by the ECM.
STARTING AUTHORISED: The ECM has given If PROHIBITED perform the trouble di-
2 Starting
AUTHORISED starting authorization. agnosis for preheating system.
PROHIBITED: The ECM has not giv-
en starting authorization.
Indicates the current status of the en-
gine.
• + after ignition feed
• CRANKING
• RUNNING
MOTOR • MAINTAINEDSUPPLY: Supply
3 Engine Engine maintained during the power latch NONE.
+ after ignition feed phase.
• Stalled: When the engine has
stalled.
• Protected: When a malfunction ap-
pears or when the engine speed is
limited to a certain engine speed.
In the event of a malfunction, perform
4 Battery voltage BATTERY VOL 12V < BATTERY VOL < 13.5V the trouble diagnosis for CHARGING
SYSTEM.
Parameter or status A
Order Function Display and notes Trouble diagnosis
check or action
Indicates that the ECM is supplied
In the event of a malfunction, perform
Computer + after C/U+ AFTR IGN with a + after ignition feed.
1 the trouble diagnosis for battery voltage EC
ignition feed PRESENT • PRESENT
or P0685 ECM RELAY.
• MISS
Indicates whether or not starting has
been authorized by the ECM. C
STARTING AUTHORISED: The ECM has given If PROHIBITED perform the trouble di-
2 Starting
AUTHORISED starting authorization. agnosis for preheating system.
PROHIBITED: The ECM has not giv-
en starting authorization.
D
Indicates the current status of the en-
gine.
• + after ignition feed E
• CRANKING
• RUNNING
• MAINTAINED
MOTOR F
SUPPLY: Supply maintained dur-
3 Engine Engine NONE.
ing the power latch phase.
+ after ignition feed
• Stalled: When the engine has
stalled.
G
• Protected: When a malfunction
appears or when the engine speed
is limited to a certain engine
speed. H
In the event of a malfunction, perform
4 Battery voltage BATTERY VOL 13V < BATTERY VOL < 14V the trouble diagnosis for CHARGING
SYSTEM.
I
PROTECTION SUBFUNCTION
Test Condition: Engine Stopped and Ignition Switch ON
J
Parameter or status
Order Function Display and notes Trouble diagnosis
check or action
Indicates the status of the immobilizer K
system.
• INACTIVE: The ECM has recog-
nized the immobilizer code trans- L
ENG IMMOBILIZ mitted by the Intelligent Key unit or If ACTIVE, perform the trouble diagno-
1 Immobilizer
INACTIVE BCM. sis for NATS.
• ACTIVE: The ECM does not recog-
nize the immobilizer code transmit- M
ted by the Intelligent Key unit or
BCM.
States whether the immobilizer code
has been programmed by the ECM or
N
CODE PROGRAM not.
2 Code programmed If NO, replace ECM.
YES • YES: Code programmed
• NO: Code not programmed by the O
ECM.
In the event of a malfunction, perform
3 Battery voltage BATTERY VOL 12V < BATTERY VOL < 13.5V the trouble diagnosis for CHARGING
SYSTEM. P
Parameter or status
Order Function Display and notes Trouble diagnosis
check or action
Indicates the status of the immobi-
lizer system.
• INACTIVE: The ECM has recog-
nized the immobilizer code
ENG IMMOBLIZ transmitted by the Intelligent Key If ACTIVE, perform the trouble diagno-
1 Immobilizer
INACTIVE unit or BCM. sis for NATS.
• ACTIVE: The ECM does not rec-
ognize the immobilizer code
transmitted by the Intelligent Key
unit or BCM.
States whether the immobilizer
code has been programmed by the
CODE PROGRAM computer or not.
2 Code programmed If NO, replace ECM.
YES • YES: Code programmed
• NO: Code not programmed by
the ECM.
In the event of a malfunction, perform
3 Battery voltage BATTERY VOL 13V < BATTERY VOL < 14V the trouble diagnosis for CHARGING
SYSTEM.
Parameter or status
Order Function Display and notes Trouble diagnosis
check or action
States whether the vehicle is fitted
with air conditioning or not.
If not consistent with the vehicle equip-
Air conditioning PRSNC CLMTSTN • YES: Air conditioning is detected
1 ment, perform the trouble diagnosis for
present YES by the ECM.
CAN communication line.
• NO: Air conditioning is not detect-
ed by the ECM.
The ECM requests the IPDM E/R
(via CAN communication) to start
the compressor
• ACTIVE: The CAN communica-
tion should not be suspected on
the Automatic Transmission,
IPDM E/R or Intelligent Key unit
or BCM system.
Compressor DMND LNK COMP The Intelligent Key unit or BCM
2 NONE.
engagement request INACTIVE should request the ECM to be en-
gaged.
The refrigerant pressure sensor
should not be suspected. Satis-
factory engine operating condi-
tions (engine coolant
temperature, engine load etc.).
• INACTIVE: One of the above
conditions has not been fulfilled.
Non operational information, de-
signed solely for trouble diagnosis
purposes.
• YES: Satisfactory engine operat-
ing conditions (engine coolant
Air conditioning A/C AUTHOR
3 temperature, engine load etc.). NONE.
authorization YES
The vehicle is not in a specific
movement phase (hill start or
stop etc.).
• NO: One of the above conditions
has not been fulfilled.
Parameter or status
Order Function Display and notes Trouble diagnosis
check or action
States whether the vehicle is fitted
with air conditioning or not.
If not consistent with the vehicle equip-
Air conditioning PRSNC CLMTSTN • YES: Air conditioning is detected
1 ment, perform the trouble diagnosis
present YES by the ECM.
for CAN communication line.
• NO: Air conditioning is not detect-
ed by the ECM.
The ECM requests the IPDM E/R
(via CAN communication line) to
start the compressor
• ACTIVE: The CAN communica-
tion should not be suspected on
the Automatic Transmission,
IPDM E/R or Intelligent Key unit
or BCM system.
The Intelligent Key unit or BCM
Compressor DMND LNK COMP IN- should request the ECM to be en-
2 NONE.
engagement request ACTIVE gaged.
The refrigerant pressure sensor
should not be suspected. Satis-
factory engine operating condi-
tions (engine coolant
temperature, engine load etc.).
• INACTIVE: One of the above
conditions has not been fulfilled
or no request has been made by
the driver so A/C AUTHOR = NO.
Non operational information, de-
signed solely for trouble diagnosis
purposes.
• YES: Satisfactory engine operat-
ing conditions (engine coolant
temperature, engine load etc.).
Air conditioning au- A/C AUTHOR The vehicle is not in a specific
3 NONE.
thorization YES movement phase (hill start or
stop etc.).
• INACTIVE: One of the above
conditions has not be fulfilled or
no request has been made by the
driver so DMND LNK COMP =
INACTIVE.
Indicates the value in Bar for the re-
frigerant fluid in the system. In the event of a malfunction, perform
4 Refrigerant pressure RFRGERNT PRES 2 Bar < RFRGERNT PRES < 27 the trouble diagnosis for REFRUGER-
Bar ANT PRESSURE SENSOR.
Default value: 0 Bar.
ENGINE SPEED In the event of a malfunction, perform
Indicates the engine's rotational
5 Engine speed Cold: 900 rpm the trouble diagnosis for CKP sensor
speed in rpm.
Warm: 805 rpm circuit.
The Intelligent Key unit or BCM re-
quests fast idle speed from the
In the event of a malfunction, perform
ECM.
the trouble diagnosis for CAN commu-
Fast idle speed re- ACCEL IDL RQ • ABSENT: The Intelligent Key unit
6 nication line. Perform the trouble diag-
quest ABSENT or BCM did not make the request.
nosis for the Intelligent Key unit or
• PRESENT: The Intelligent Key
BCM.
unit or BCM has made the re-
quest.
Indicates the engine coolant tem- In the event of a malfunction, perform
Engine coolant tem- WATER TEMP
7 perature in °C. the trouble diagnosis for DTC P0115
perature Warm: 90°C
Default value: 80°C. ECT SENSOR.
Parameter or status
Order Function Display and notes Trouble diagnosis O
check or action
Indicates the engine coolant tem- In the event of a malfunction, perform
Engine coolant tem- WATER TEMP
1 perature in °C. the trouble diagnosis for DTC P0115
perature Warm: 90°C
Default value: 80°C. ECT SENSOR. P
FUEL CIRCUIT SUB FUNCTION
Test Condition: Engine Stopped and Ignition Switch ON
Parameter or status
Order Function Display and notes Trouble diagnosis
check or action
FUEL TEMP In the event of a malfunction, perform
Indicates the fuel temperature in °C.
1 Fuel temperature Cold = WATER TEMP the trouble diagnosis for DTC P0180
Default value: 30°C.
Warm: 50°C FT SENSOR.
FUEL FLOW Indicates the fuel flow injected in
2 Fuel flow 0.0 mg/piston mg/piston stroke for each injector. NONE.
stroke FUEL FLOW = 0 mg/piston stroke
Indicates the fuel rail pressure in
RAIL PRESSURE
Bar. In the event of a malfunction, perform
Cold and warm:
3 Fuel rail pressure This pressure is supplied by the fuel the trouble diagnosis for DTC P0190
- 90 bar < RAIL
rail pressure sensor. FRP SENSOR.
PRESSURE < 90 bar
Default value: 2000 Bar.
RAIL PRES SET
375 bar (Engine start- Indicates a theoretical pressure val-
Fuel rail pressure set ing pressure instruc- ue for optimum engine operation.
4 NONE.
point tion) 300 bar < RAIL PRES SET < 500
Cold: 500 Bar bar.
Warm: 300 Bar
Indicates the voltage delivered by
RAIL PRES S V the ECM on the fuel rail pressure
Fuel rail pressure
5 Cold: 0.5V sensor. NONE.
sensor voltage
Cold: 4.5V 0.5V < RAIL PRES S V < 4.5V
Default value: 4.5V
In the event of a malfunction, perform
Indicates the engine's rotational
6 Engine speed ENGINE SPEED the trouble diagnosis for CKP sensor
speed in rpm.
circuit.
Parameter or status
Order Function Display and notes Trouble diagnosis
check or action
FUEL TEMP In the event of a malfunction, perform
Indicates the fuel temperature in °C.
1 Fuel temperature Cold = WATER TEMP the trouble diagnosis for DTC P0180
Default value: 30°C.
Warm: 50°C FT SENSOR.
FUEL FLOW
10 < Cold < 2 mg/pis-
Indicates the fuel flow injected in
2 Fuel flow ton stroke NONE.
mg/piston stroke for each injector.
4 < Warm < 6 mg/pis-
ton stroke
Indicates the fuel rail pressure in
RAIL PRESSURE Bar. In the event of a malfunction, perform
3 Fuel rail pressure Cold: 260 Bar This pressure is supplied by the fuel the trouble diagnosis for DTC P0190
Warm: 230 Bar rail pressure sensor. FRP SENSOR.
Default value: 2000 Bar.
RAIL PRES SET
375 bar. (Engine start-
Fuel rail pressure ing pressure specifi- Indicates a theoretical pressure val-
4 NONE.
set point cation). ue for optimum engine operation.
Cold: 260 Bar
Warm: 230 Bar
Indicates the voltage delivered by
the ECM on the fuel rail pressure
Fuel rail pressure
5 RAIL PRES S V sensor. NONE.
sensor voltage
0.5 V (0 bar) < RAIL PRES S V < 4.5
V (1600 bar)
ENGINE SPEED In the event of a malfunction, perform
Indicates the engine's rotational
6 Engine speed Cold: 900 rpm V the trouble diagnosis for DTC P0115
speed in rpm.
Warm: 805 rpm ECT SENSOR.
Parameter or status
Order Function Display and notes Trouble diagnosis EC
check or action
Indicates the engine coolant tem- In the event of a malfunction, perform
Engine coolant tem- WATER TEMP
1 perature in °C. the trouble diagnosis for DTC P0115
perature Warm: 90°C
Default value: 80°C. ETC SENSOR. C
Indicates the ambient air tempera-
In the event of a malfunction, perform
External air ture in °C. This information is provid-
2 EXT. AIR TEMP the trouble diagnosis for this malfunc-
temperature ed by BCM via CAN communication D
tion.
line.
Indicates the intake air temperature
INLET AIR TEMPCold In the event of a malfunction, perform
Intake air tempera- in °C. This information is provided
3 = EXT AIR TEMP- the trouble diagnosis for DTC P0070 E
ture by the IAT sensor.
Warm: 30°C IAT SENSOR.
Default value: 30°C.
In the event of a malfunction, perform
4 Battery voltage BATTERY VOL 12V < BATTERY VOL < 14.4V the trouble diagnosis for CHARGING F
SYSTEM.
Parameter or status
Order Function Display and notes Trouble diagnosis
check or action
Indicates the intake air temperature
INLET AIR TEMPCold In the event of a malfunction, perform
Intake air tempera- in °C. This information is provided by
1 = EXT AIR TEMP- the trouble diagnosis for DTC P0070
ture the IAT sensor.
Warm: 30°C IAT SENSOR.
Default value: 30°C.
Indicates the ambient barometric If not consistent, check ATOMOS
ATOMOS PRESS pressure in mbar. The sensor is in- PRESS, INLET PRESS (in DATA
2 Air circuit pressure corporated in the ECM. MONITOR mode) and local ambient
Indicates the pressure in the turbo- barometric pressure, with the engine
INLET PRESS stopped and ignition switch ON.
charger in mbar.
AIR FLOW
350 < Cold< 400 mg/
3 Air flow piston stroke Air flow estimated by the ECM. NONE.
300 < Warm < 350
mg/piston stroke
Indicates the voltage delivered by
Intake air tempera-
4 INLET TMP S V the ECM to supply the intake air NONE.
ture sensor voltage
temperature sensor.
ENGINE SPEED In the event of a malfunction, perform
Indicates the engine's rotational
5 Engine speed Cold: 900 rpm V the trouble diagnosis for CKP sensor
speed in rpm.
Warm: 805 rpm circuit.
Parameter or status
Order Function Display and notes Trouble diagnosis
check or action
Indicates the engine coolant temper- In the event of a malfunction, perform
Engine coolant tem- WATER TEMP
1 ature in °C. the trouble diagnosis for DTC P0115
perature Warm: 90°C
Default value: 80°C ECT SENSOR.
Parameter or status
Order Function Display and notes Trouble diagnosis
check or action
Indicates the engine coolant temper- In the event of a malfunction, perform
Engine coolant tem- WATER TEMP
1 ature in °C. the trouble diagnosis for DTC P0115
perature Warm: 90°C
Default value: 80 °C. ECT SENSOR.
Parameter or status A
Order Function Display and notes Trouble diagnosis
check or action
Indicates the percentage of the ac-
In the event of a malfunction, perform
Accelerator pedal ACCEL/PDL POS celerator pedal position between no
1 the trouble diagnosis for APP SEN- EC
position 0% load and full load position.
SOR (DTC P0225, P0651 and P2120).
0% < ACCEL/PDL POS < 100%
PL PTNMR T1 V Indicates the voltage supply percent-
Accelerator pedal 16% age for the accelerator pedal posi- In the event of a malfunction, perform C
2 position sensor volt- tion sensor 1 and 2. the trouble diagnosis for APP SEN-
age PL PTNMR T2 V 10% < PL PTNMR T1 V < 20% SOR (DTC P0225, P0651 and P2120).
7% 5% < PL PTNMR T2 V < 15%
D
Test Condition: Engine at Idle
Parameter or status E
Order Function Display and notes Trouble diagnosis
check or action
Indicates the percentage of the ac-
In the event of a malfunction, perform
Accelerator pedal ACCEL/PDL POS celerator pedal position between no
1
position 0% load and full load position.
the trouble diagnosis for APP SEN- F
SOR (DTC P0225, P0651 and P2120).
0% < ACCEL/PDL POS < 100%
PL PTNMR T1 V Indicates the voltage supply per-
Accelerator pedal 16% centage for the accelerator pedal In the event of a malfunction, perform G
2 position sensor volt- position sensor 1 and 2. the trouble diagnosis for APP SEN-
age PL PTNMR T2 V 10% < PL PTNMR T1 V < 20% SOR (DTC P0225, P0651 and P2120).
7% 5% < PL PTNMR T2 V < 15%
H
ANTIPOLLUTION/OBD SUBFUNCTION
Test Condition: Engine Stopped and Ignition Switch ON
I
Parameter or status
Order Function Display and notes Trouble diagnosis
check or action
Indicates the condition of the EGR J
volume control.
EGR SOL/V CNT • INACTIVE: The valve is not con-
1 EGR volume control NONE.
INACTIVE trolled by the ECM.
K
• ACTIVE: The valve is controlled
by the ECM.
If not consistent, check ATOMOS
Indicates the ambient barometric PRESS, INLET PRESS (in DATA L
Ambient barometric
2 ATOMOS PRESS pressure in mbar. The sensor is in- MONITOR mode) and local ambient
pressure
corporated in the ECM. barometric pressure, with the engine
stopped and ignition switch ON.
M
3 Mass air flow AIR FLOW Air flow estimated by the ECM. NONE.
FUEL FLOW Indicates the fuel flow out of the fuel
4 Fuel flow NONE.
0.0 mg/piston stroke pump in mg/piston stroke.
N
Indicates a theoretical EGR volume
EGR/V OPN REF control valve opening value for opti-
EGR volume control
5 Warm or cold mum engine operation. NOTE.
valve control O
= - 50 EGR/V OPN REF = EGR PO RE-
COPY
Indicates the actual value of the
EGR volume control EGR PO RECOPY
EGR volume control valve position. P
6 valve position feed- Warm or cold NOTE.
EGR PO RECOPY = EGR/V OPN
back = - 50
REF
Parameter or status
Order Function Display and notes Trouble diagnosis
check or action
Indicates the condition of the EGR
volume control.
EGR SOL/V CNT • INACTIVE: The valve is not con-
1 EGR volume control NONE.
INACTIVE trolled by the ECM.
• ACTIVE: The valve is controlled
by the ECM.
If not consistent, check ATOMOS
Indicates the ambient barometric PRESS, INLET PRESS (in DATA
Ambient barometric
2 ATOMOS PRESS pressure in mbar. The sensor is in- MONITOR mode) and local ambient
pressure
corporated in the ECM. barometric pressure, with the engine
stopped and ignition switch ON.
AIR FLOW
350 < Cold < 400
3 Air flow mg/piston stroke Air flow estimated by the ECM. NONE.
300 < Warm< 350
mg/piston stroke
FUEL FLOW
10 < Cold < 12
Indicates the fuel flow out of the fuel
4 Fuel flow mg/piston stroke NONE.
pump in mg/piston stroke.
4 < Warm < 6
mg/piston stroke
Indicates a theoretical EGR volume
EGR volume control EGR/V OPN REF
5 control valve opening value for opti- NONE.
valve control Warm: 20%
mum engine operation.
EGR volume control Indicates the actual value of the
EGR PO RECOPY
6 valve position feed- EGR volume control valve position. NONE.
Warm: approx. 20%
back Default value: 30%
Indicates the EGR volume control
valve control position sensor volt-
age according to the valve position.
EGR volume control
• INACTIVE: The valve is not con-
7 valve control position EGR POS SE VO NONE.
trolled by the ECM.
sensor voltage
• ACTIVE: The valve is controlled
by the ECM.
0.5 V < EGR POS SE VO < 4.8 V
D
X: Applicable —: Not applicable
Items
DTC* Trip MI lighting up Reference page
(CONSULT screen item) E
P0016 COHERENCE CMSFT/SN 3 – EC-1368
P0045 TURBO ACT CIRC 3 – EC-1370
P0070 AIR TEMP SEN CIRC 3 – EC-1372 F
P0089 RAIL PRESS REGULTN 3 – EC-1374
P0100 AIR FLOW SEN CIRC 3 – EC-1375
G
P0101 AIR FLOW SEN CIRC 3 – EC-1376
P0110 IN AIR TMP SEN CIR 3 – EC-1377
P0115 WATER TMP SEN CIRC 3 – EC-1379 H
P0180 FUEL TEMP SEN CIRC 3 – EC-1381
P0190 RAIL/PRESS SEN CIR 3 – EC-1383
I
P0200 INJECTOR CTRL CIRC 3 – EC-1385
P0201 CYL 1 INJ CTRL CIR 3 × EC-1387
P0202 CYL 2 INJ CTRL CIR 3 × EC-1387 J
P0203 CYL 3 INJ CTRL CIR 3 × EC-1387
P0204 CYL 4 INJ CTRL CIR 3 × EC-1387
K
P0225 PDL POTEN CIRC TK1 3 – EC-1390
P0231 L/PR ACTR CTRL CIR 3 – EC-1392
P0235 IN-MANI PRES CIRC 3 – EC-1394 L
P0263 MISFIRE ON CYL 1 3 – EC-1396
P0266 MISFIRE ON CYL 2 3 – EC-1396
P0269 MISFIRE ON CYL 3 3 – EC-1396 M
P0272 MISFIRE ON CYL 4 3 – EC-1396
P0325 ACCELEROMETER CIRC 3 – EC-1398
N
P0340 CAMSHAFT SEN CIRC 3 – EC-1400
P0382 PRHT UNIT CTRL CIR 3 – EC-1403
P0400 EGR SOL/VLV CIRC 3 × EC-1405 O
P0403 EGR COMMAND CIRC 3 × EC-1407
P0409 EGR POIFTN SEN CIR 3 – EC-1409
P
P0487 EGR POSITN OFFSET 3 × EC-1411
P062F MEMORY SAVED 3 × or – EC-1413
P0651 SEN SUPPLY N-2 VOL 3 – EC-1414
P0685 MAIN RLY CTRL CIRC 3 – EC-1416
P2120 PDL POTEN CIRC TK2 3 – EC-1418
P2226 ATMOS PRES ASE CIR 3 – EC-1420
WIRING DIAGRAM A
ENGINE CONTROL SYSTEM
Wiring Diagram INFOID:0000000007829667
EC
For connector terminal arrangements, harness layouts, and alphabets in a (option abbreviation; if not
described in wiring diagram), refer to GI-12, "Connector Information".
C
JRBWC0917GB
JRBWC0918GB
EC
JRBWC0919GB
JRBWC0920GB
BASIC INSPECTION A
DIAGNOSIS AND REPAIR WORKFLOW
Trouble Diagnosis Introduction INFOID:0000000007829670
EC
Diagnostic procedures:
• Assisted with CONSULT, Service Manual. D
• Wiring diagrams.
Special tool required PLUGGED RAIL tools
E
REMINDERS
Trouble Diagnosis:
There are present DTCs and stored DTCs (which appeared in a certain context and have since disappeared F
or which are still present but have not had trouble diagnosis performed on them in the current context).
The “present” or “stored” status of DTCs must be considered when activating the diagnostic tool after power is
supplied to the ECM (without activating the system components).
Deal with present DTCs according to the procedure specified in the corresponding DTC trouble diagnosis. G
For stored DTCs, note the DTCs displayed and follow the instructions in the Notes section.
If the DTC is confirmed when the instructions in the Notes section are applied, the malfunction is present. Deal
with the DTC. H
If the DTC is not confirmed, check:
• Electrical lines which correspond to the malfunction
• Connectors for these lines (for oxidation, bent pins, etc.) I
• Resistance of the malfunction component
• Condition of the wires (melted or cut insulation, wear)
Conformity Check J
The conformity check is designed to check the states and data monitor items which do not display any DTCs
on the diagnostic tool when inconsistent. This phase therefore allows:
• Diagnoses malfunctions that do not have a DTC display, and which may correspond to a customer com- K
plaint.
• Checks that the system is operating correctly and that there is no risk of a DTC reappearing after repairs.
This section gives the trouble diagnosis procedures for states and parameters and the conditions for checking
them. L
If a state is not operating normally or a data monitor value is outside permitted tolerance values, you should
consult the corresponding trouble diagnosis page.
Customer Complaints - Trouble Diagnosis M
If the test with the CONSULT is OK, but the customer complaint still present, the malfunction should be treated
by customer complaints.
N
A synopsis of the general procedure to follow is pro-
vided on the next page in the form of a flow chart.
O
OVERALL SEQUENCE
JSBIA1592GB
Wiring Control
Diagnostics malfunctions
Removing the connectors and/or handling the wirings may temporarily remove the origin of a DTC. The mea-
surements of the electrical voltages, resistance and insulation are generally correct, especially when the DTC
is not present at the time of the analysis (stored DTC).
DESCRIPTION EC
NOTE:
Only consult the tests after following the diagnostic procedure chart.
Some specific checks are grouped under the “tests” heading and are used as required in different diagnostic C
charts.
1.CHECK CONFORMITY
Check the conformity of the low pressure connections. O
Is the low pressure circuit connection correct?
Yes or No
Yes >> GO TO 2. P
No >> Carry out the required repairs.
2.CHECK FOR LEAK
Look for leaks on the unions.
Are there leaks in the hoses and unions?
Yes or No
Yes >> Carry out the required repairs.
>> GO TO 7. M
7.CHECK FUEL INJECTOR RETURN VOLUME
Carry out the trouble diagnosis on the fuel injectors by checking the return volume of the 4 fuel injectors.
See TEST 9 or TEST 10 if the engine does not start. N
Is TEST 9 or TEST 10 correct?
Yes or No
Yes >> Replace the high pressure pump. Refer to EM-419, "Exploded View". O
No >> Replace the suspected fuel injector(s). Refer to EM-419, "Exploded View".
TEST 8: HIGH-PRESSURE CIRCUIT LEAK CHECK
NOTE: P
Certain malfunctions make it impossible to carry out this test, deal with them first.
There is a command that performs a leak test on the high-pressure circuit when the engine is running.
This command can detect a leak on the high-pressure circuit if a union is improperly fitted or bolted, but cannot
detect a small leak if a union is not torque tightened.
This command can only be used if the engine temperature is above 60°C.
1.PRECONDITIONING
• Connect a CONSULT
• Connect a battery charger
• Electric load switch is OFF
NOTE:
The system can be reprogrammed using CONSULT.
Before an ECM is replaced in after-sales, the following must be done.
>> GO TO 2.
2.CHECK INJECTOR ADJUSTMENT VALUE
Check the injector adjustment value using “WORK SUPPORT” mode with CONSULT.
>> GO TO 3.
3.REPLACE ECM
Replace ECM. Refer to EC-1453, "Removal and Installation".
>> GO TO 4.
4.ENTER INJECTOR ADJUSTMENT VALUE
After replacing ECM, enter each injector adjustment value using “WORK SUPPORT” mode with CONSULT.
>> GO TO 5.
5.SET SYSTEM CONFIGURATION
Also set the system configuration using “CONFIGURATION” mode with CONSULT.
>> END
There is a 16 digit code on the fuel injectors called injector adjustment value. This code is specific to each fuel EC
injector, and takes into account differences in manufacture and specifies the flow injected by each of them.
When a fuel injector is replaced, it is necessary to program the injector adjustment value of the new fuel injec-
tor into the ECM.
When an ECM is replaced, it is necessary to program the injector adjustment values of the four fuel injectors. C
There are two possibilities:
• If it is possible to communicate with the ECM:
- Read out the data from the ECM using the “SAVIG DATA FOR REPLAC CPU” in “WORK SUPPORT” mode D
with CONSULT.
- Turn ignition switch OFF.
- Remove battery negative cable.
- Change the ECM. E
- Reprogram the data from the “WRITING DATA FOR REPLAC CPU” in “WORK SUPPORT” mode with CON-
SULT to the replaced ECM.
- After replacement, ensure that the ECM has not detected malfunctions relating to the injector adjustment F
value and check that the MI is turned OFF.
• If it is not possible to communicate with the ECM:
- Turn ignition switch OFF.
- Remove battery negative cable. G
- Change the ECM.
- Read the data on the fuel injectors.
- Enter the data in the ECM using the “ENTER INJCTR CALIB DATA” in “WORK SUPPORT” mode with CON- H
SULT manually.
- Reconfigure the different elements such as the power-assisted steering pump assembly and the ther-
moplungers etc.
I
- Using CONSULT, ensure that the ECM has not detected malfunctions relating to the injector adjustment
value and check that the MI is turned OFF.
NOTE:
Injector adjustment value is a factory calibration carried out on each fuel injector to adjust the flow of
each one precisely, taking into account differences in manufacture.
The injector adjustment values are written on a label affixed to each fuel injector then entered in the ECM
which can then control each fuel injector by taking account of their differences in manufacture.
The system can be programmed “WORK SUPPORT” mode with CONSULT.
The injector adjustment values (16 digit code) must be replaced after replacing a fuel injector.
• Entering each injector adjustment value, when replacing the ECM.
G
JSBIA1013GB
I
Refer to FL-22, "Air Bleeding".
Work Procedure (Water Draining) INFOID:0000000007829679
J
Refer to FL-21, "Water Draining".
All the high pressure pipe removed must be systematically replaced along with the clips. EC
NOTE:
Fit the pump/rail pipe before the rail/injector pipes.
RAIL-PUMP PIPE C
• Undo the rail,
• Grease the threads of the high pressure pipe nuts,
• Insert the high pressure pipe olive into the taper of the high pressure pump outlet,
D
• Insert the high pressure pipe olive into the taper of the high pressure rail inlet.
• Move the nut into position by hand, on the rail side then the pump side,
• Tighten the rail,
• Tighten the high pressure pipe nuts on the rail side then on the E
pump side.
MBIB1483E H
RAIL/INJECTOR PIPES
• Undo the rail,
• Grease the threads of the high pressure pipe nuts, I
• Insert the high pressure pipe olive into the taper of the high pressure injector inlet,
• Insert the high pressure pipe olive into the taper of the high pressure rail outlet,
• Move the nuts into position by hand, on the injector side then the rail side, J
• Tighten the rail,
• Ensure that the new clip, supplied with the new high pressure pipe, is fitted,
• Tighten the nuts of the high pressure pipes on the injector side first and then on the fuel rail side.
NOTE: K
Before fitting a new high pressure pipe, move back the nuts on the pipe then lightly lubricate the nut
threads with the oil from the sachet (1) provided in the parts kit.
L
DTC/CIRCUIT DIAGNOSIS
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT
Description INFOID:0000000007829682
Intermittent incidents may occur. In many cases, the incident resolves itself (the part or circuit function returns
to normal without intervention). It is important to realize that the symptoms described in the customer's com-
plaint often do not recur on DTC visits. Realize also that the most frequent cause of intermittent incidents
occurrences is poor electrical connections. Because of this, the conditions under which the incident occurred
may not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may not indi-
cate the specific malfunctioning area.
Diagnosis Procedure INFOID:0000000007829683
1.INSPECTION START
Erase DTCs. Refer to EC-1313, "Diagnosis Description".
>> GO TO 2.
2.CHECK GROUND TERMINALS
1. Turn ignition switch OFF.
2. Check ground connection E78. Refer to Ground Inspection in GI-44, "Circuit Inspection".
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.
3.SEARCH FOR ELECTRICAL INCIDENT
1. Turn ignition switch ON.
2. Perform GI-42, "Intermittent Incident".
OK or NG
OK >> INSPECTION END
NG >> Repair or replace.
1.INSPECTION START EC
Start engine.
Is engine running?
C
YES >> GO TO 6.
NO >> GO TO 2.
2.CHECK GROUND CONNECTION-I D
1. Turn ignition switch OFF.
2. Check ground connection E78. Refer to Ground Inspection in GI-44, "Circuit Inspection".
Is the inspection result normal? E
YES >> GO TO 3.
NO >> Repair or replace ground connection.
3.CHECK ECM POWER SUPPLY CIRCUIT-I F
1. Turn ignition switch ON.
2. Check the voltage between ECM harness connector and ground.
G
ECM
+ – Voltage
H
Connector Terminal Connector Terminal
107
108 I
E8 93 E8 Battery voltage
109
112
J
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4. K
4.DETECT MALFUNCTIONING PART
Check the following.
• 10A fuse (No. 52) L
• Harness for open or short between ECM and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors. M
5.CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-I
1. Disconnect ECM harness connectors. N
2. Check the continuity between ECM harness connector and ground.
ECM O
Ground Continuity
Connector Terminal
107
108 P
E8 Ground Existed
109
112
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 6.
ECM
Ground Voltage
Connector Terminal
3 After turning ignition switch OFF, battery volt-
F11 Ground age will exist for a few seconds, then drop ap-
7 proximately 0 V.
Is the inspection result normal?
YES >> GO TO 13.
NO-1 >> Battery voltage does not exist: GO TO 7.
NO-2 >> Battery voltage exists for more than a few seconds: GO TO 10.
7.CHECK ECM POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Check the voltage between ECM harness connector and ground.
ECM
Ground Voltage
Connector Terminal
F11 12 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 10.
8.CHECK ECM POWER SUPPLY CIRCUIT-IV
1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between ECM harness connector and IPDM E/R harness connector.
>> Repair open circuit or short to ground or short to power in harness or connectors.
10.CHECK ECM POWER SUPPLY CIRCUIT-V
1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between ECM harness connector and IPDM E/R harness connector.
E
>> Repair open circuit or short to ground or short to power in harness or connectors.
12.CHECK 20A FUSE
1. Disconnect 20A fuse (No. 49) from IPDM E/R. F
2. Check 20A fuse.
Is the inspection result normal?
YES >> GO TO 15. G
NO >> Replace 20A fuse.
13.CHECK GROUND CONNECTION-II
H
1. Turn ignition switch OFF.
2. Check ground connection E78. Refer to Ground Inspection in GI-44, "Circuit Inspection".
Is the inspection result normal?
I
YES >> GO TO 14.
NO >> Repair or replace ground connection.
14.CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-II J
1. Disconnect ECM harness connector.
2. Check the continuity between ECM harness connector and ground.
K
ECM
Ground Continuity
Connector Terminal
L
107
108
E8 Ground Existed
109 M
112
3. Also check harness for short to power.
Is the inspection result normal? N
YES >> GO TO 15.
NO >> Repair open circuit or short power in harness or connectors.
O
15.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident", “INCIDENT SIMULATION TESTS” and “GROUND INSPECTION”.
Is the inspection result normal? P
YES >> Replace IPDM E/R. Refer to PCS-39, "Exploded View" for the one with I-KEY, or PCS-73,
"Exploded View" for the one without I-KEY.
NO >> Repair open circuit or short to power in harness or connectors.
A
CRANKSHAFT POSITION SENSOR
1. Disconnect crankshaft position sensor harness connector.
EC
2. Check resistance between crankshaft position sensor terminals 1 and 2.
Resistance: 760 Ω
C
3. If NG, replace crankshaft position sensor. Refer to EM-413, "Exploded View".
>> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK TURBOCHARGER BOOST CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR
OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check continuity between ECM harness connector and turbocharger boost control solenoid valve harness
connector.
50 (122) 810 ± 47
80 (176) 310 ± 17 E
2. If NG, replace intake air temperature sensor. Refer to EM-404, "Exploded View".
EC
DTC No. Trouble diagnosis name Possible cause
MASS AIR FLOW SENSOR CIRCUIT
• 1.DEF: Permanent low level
C
• 2.DEF: Permanent high level
• Air filter obstructed
P0100 • 3.DEF: Below minimum threshold
• Intake air duct obstructed
• 4.DEF: Above maximum threshold
• 5.DEF: Permanent at minimum limit D
• 6.DEF: Permanent at maximum limit
NOTE:
• If DTC P0100 is displayed with DTC P0235, first perform trouble diagnosis for DTC P0235. Refer to E
EC-1394.
• Conditions for applying the diagnostic procedure to the stored DTCs:
The DTC is declared present with engine running.
• Special notes: F
- If this DTC is present, EGR volume control valve is closed.
EC
DTC No. Trouble diagnosis name Possible cause
INTAKE AIR TEMPERATURE SENSOR CIRCUIT (TURBOCHARGER
AIR TEMPERATURE SENSOR CIRCUIT) • Harness or connectors
C
P0110 • CO.1: Open circuit or short circuit to +12V (The sensor circuit is open or shorted.)
• CC.0: Short circuit to ground • Turbocharger air temperature sensor
• DEF: Inconsistency, not plausible
D
Diagnosis Procedure INFOID:0000000007829699
EC
DTC No. Trouble diagnosis name Possible cause
ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT • Harness or connectors
P0115 • CC.0: Short circuit to ground (The sensor circuit is open or shorted.)
C
• CO.1: Short circuit to +12V or open circuit • Engine coolant temperature sensor
NOTE:
• Special notes:
D
- If this DTC is present, cooling fan motor is activated at low speed for vehicles fitted with air conditioning.
Diagnosis Procedure INFOID:0000000007829702
E
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw on the body. F
Refer to GI-44, "Circuit Inspection".
Is the inspection result normal?
YES >> GO TO 2. G
NO >> Repair or replace ground connections.
2.CHECK ECT SENSOR POWER SUPPLY CIRCUIT
H
1. Disconnect engine coolant temperature sensor harness connector.
2. Turn ignition switch ON.
3. Check the voltage between ECT sensor harness connector and ground.
I
ECT sensor
Ground Voltage
Connector Terminal
J
F70 1 Ground Approx. 5.0V
Is the inspection result normal?
YES >> GO TO 3. K
NO >> Repair harness or connectors.
3.CHECK ECT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
L
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between ECT sensor harness connector and ECM harness connector.
M
ECT sensor ECM
Continuity
Connector Terminal Connector Terminal
N
F70 2 F12 63 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal? O
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK ENGINE COOLANT TEMPERATURE SENSOR P
EC
DTC No. Trouble diagnosis name Possible cause
FUEL TEMPERATURE SENSOR CIRCUIT • Harness or connectors
P0180 • CC.0: Short circuit to ground (The sensor circuit is open or shorted.)
C
• CO.1: Short circuit to +12V or open circuit • Fuel temperature sensor
D
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten ground screw on the body. E
Refer to GI-44, "Circuit Inspection".
Is the inspection result normal?
YES >> GO TO 2. F
NO >> Repair or replace ground connections.
2.CHECK FUEL TEMPERATURE SENSOR POWER SUPPLY CIRCUIT G
1. Disconnect fuel temperature sensor harness connector.
2. Turn ignition switch ON.
3. Check the voltage between fuel temperature sensor harness connector and ground.
H
EC
DTC No. Trouble diagnosis name Possible cause
FUEL RAIL PRESSURE SENSOR CIRCUIT
• 1.DEF: Inconsistency
C
• 2.DEF: Below minimum threshold • Harness or connectors
P0190 • 3.DEF: Above maximum threshold (The sensor circuit is open or shorted.)
• 4.DEF: Value outside of tolerance • Fuel rail pressure sensor
• CC.0: Short circuit to ground D
• CO.1: Short circuit to +12V or open circuit
NOTE:
• Conditions for applying the diagnostic procedure to the stored DTCs: E
The DTC is declared present after the engine started.
• Special notes:
- If this DTC is present, engine stops and is impossible to restarted.
F
Diagnosis Procedure INFOID:0000000007829710
Condition Voltage V
Idle Approximately 1.0
2,000 rpm Approximately 1.5
4. If the voltage is out of specification, disconnect fuel rail pressure sensor harness connector and connect it
again. Then repeat above check.
5. If NG, replace fuel rail pressure sensor. Refer to EC-1290, "Component Parts Location".
EC
DTC No. Trouble diagnosis name Possible cause
FUEL INJECTOR CIRCUIT • Harness or connectors
P0200 • CC.0: Short circuit to ground (The fuel injector circuit is shorted.)
C
• CC.1: Short circuit to +12V • Fuel injector
NOTE:
• If DTC P0200 is displayed with DTC P0201, P0202, P0203, P0204, first perform trouble diagnosis for
D
other DTC. Refer to EC-1387.
• Conditions for applying the diagnostic procedure to the stored DTCs:
The DTC is declared present with engine running.
• Special notes: E
- If this DTC is present, the engine stops.
Diagnosis Procedure INFOID:0000000007829713
F
1.CHECK FUEL INJECTOR POWER SUPPLY FOR OPEN AND SHORT CIRCUIT
1. Turn ignition switch OFF.
G
2. Disconnect fuel injector harness connector.
3. Disconnect ECM harness connector.
4. Check the continuity between ECM harness connector and fuel injector harness connector.
H
ECM Fuel injector
Cylinder Continuity
Connector Terminal Connector Terminal
I
52 F43 1 No.4
44 F18 1 No.3
F12 Existed
60 F21 1 No.2 J
36 F15 1 No.1
5. Also check harness for short to ground and short to power.
K
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
L
2.CHECK FUEL INJECOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between ECM harness connector and fuel injector harness connector.
M
ECM Fuel injector
Cylinder Continuity
Connector Terminal Connector Terminal
N
56 F43 2 No.4
48 F18 2 No.3
F12 Existed
64 F21 2 No.2 O
40 F15 2 No.1
2. Also check harness for short to ground and short to power.
P
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK INTERMITTENT INCIDENT
Refer to EC-1364.
Is the inspection result normal?
EC
DTC No. Trouble diagnosis name Possible cause
NO. 1 CYLINDER FUEL INJECTOR CIRCUIT
• CO: Open circuit
C
P0201 • CC: Short circuit
• 1.DEF: At minimum stop
• 2.DEF: At maximum stop
NO. 2 CYLINDER FUEL INJECTOR CIRCUIT D
• CO: Open circuit
P0202 • CC: Short circuit
• 1.DEF: At minimum stop
• 2.DEF: At maximum stop • Harness or connectors E
(The fuel injector circuit is open.)
NO. 3 CYLINDER FUEL INJECTOR CIRCUIT • Fuel injector
• CO: Open circuit
P0203 • CC: Short circuit F
• 1.DEF: At minimum stop
• 2.DEF: At maximum stop
NO. 4 CYLINDER FUEL INJECTOR CIRCUIT G
• CO: Open circuit
P0204 • CC: Short circuit
• 1.DEF: At minimum stop
• 2.DEF: At maximum stop H
NOTE:
• Conditions for applying the diagnostic procedure to the stored DTCs:
The DTC is declared present with engine running. I
• Special notes:
- If this DTC is present, the idle speed is stuck at 1,000 rpm with engine noise, unstable engine speed,
reduced engine performance. J
- Malfunction indicator lights up.
Diagnosis Procedure INFOID:0000000007829715
K
1.CHECK DTC
Make sure that which malfunction (DTC second line indication) is displayed.
L
A CO or CC
B 1.DEF or 2.DEF
M
A or B
A >> GO TO 2.
B >> GO TO 5. N
2.CHECK FUEL INJECTOR POWER SUPPLY FOR OPEN AND SHORT CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect fuel injector harness connector. O
3. Disconnect ECM harness connector.
4. Check the continuity between ECM harness connector and fuel injector harness connector.
P
ECM Terminal
DTC Cylinder
Connector Terminal Connector Fuel injector
P0201 36 F15 1 No.1
P0202 60 F21 1 No.2
F12
P0203 44 F18 1 No.3
P0204 52 F43 1 No.4
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK FUEL INJECOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between ECM harness connector and fuel injector harness connector.
FUEL INJECTOR
1. Disconnect fuel injector harness connector. J
2. Check resistance between fuel injector terminals 1 and 2 as shown in the figure.
APP sensor
Ground Voltage
Connector Terminal
E71 4 Ground Approx. 5.0V
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
• Harness for open or short between APP sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK APP SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between APP sensor harness connector and ECM harness connector.
>> Repair open circuit or short to ground or short to power in harness or connectors. I
8.CHECK APP SENSOR
Refer to EC-1391, "Component Inspection".
J
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace accelerator pedal assembly. Refer to ACC-3, "Exploded View".
K
9.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
L
>> INSPECTION END
Component Inspection INFOID:0000000007829719
M
Terminals Resistance O
2 and 4: 1.7 ± 0.9 kΩ
1 and 5: 2.4 ± 1.2 kΩ
P
3. If NG, replace accelerator pedal assembly. Refer to ACC-3, "Exploded View".
Fuel pump
Ground Voltage
Connector Terminal
F73 2 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E13, F41
• Harness for open or short between fuel pump and IPDM E/R
>> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK FUEL PUMP OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between fuel pump harness connector and ECM harness connector.
FUEL PUMP
1. Disconnect fuel pump harness connector. C
2. Check resistance between fuel pump terminals 1 and 2.
D
>> INSPECTION END
Knock sensor A
Continuity
Terminal
1 and 2 Existed
EC
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace knock sensor. Refer to EM-453, "Disassembly and Assembly". C
5.CHECK INTERMITTENT INCIDENT
Refer to GI-42, "Intermittent Incident".
D