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Smart Pulse Controller

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0% found this document useful (0 votes)

2K views123 pages

Smart Pulse Controller

Uploaded by

Narasimha Naru

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You are on page 1/ 123

SmartPulse® Controller User Manual

User Manual Version Error! Unknown document property name.

For Released Version 3

Created by: KRKU

Approved by: SURJ
FLSmidth, 60150801-1.0
SmartPulse® Controller User Manual
[Doc_No]-1.0
Page 2 of 123

PLEASE NOTE:

THIS DOCUMENT IS FOR GENERIC SYSTEM

SPECIFICATIONS & DESCRIPTION MAY DIFFER

PLEASE REFERTO PROJECT CONFIGURATION AND PROCESS CONTROL

DESCRIPTION FOR SET VALUES

SOFT COPY OF MANUALS AND FIRMWARE SEND ALONG WITH CONTROLLER

The information transmitted by this document is the proprietary and confidential property of FLSmidthand may
not be duplicated, disclosed or utilized without written consent from FLSmidth.
SmartPulse® Controller User Manual
[Doc_No]-1.0
Page 3 of 123

Table of Contents
Abbreviations Used ................................................................................................ 7
General Abbreviations ............................................................................................ 8
1.GETTING STARTED ............................................................................................. 9
1.1.About the User Guide .................................................................................... 9
1.2.Panel Overview .......................................................................................... 10
1.2.1 Master Panel ........................................................................................................................ 10
1.2.2 Valve Panel ........................................................................................................................... 11
1.2.3 Hopper Panel ....................................................................................................................... 11
2. PANELS -INSTALLATION INSTRUCTION .............................................................. 12
2.1. Equipment’s Safety.................................................................................... 12
2.1.1. Static Discharge Warning .................................................................................................... 12
2.1.2. Radio-Frequency interference ............................................................................................ 12
2.1.3. Assembly ............................................................................................................................. 12
2.1.4. Do not expose to direct sunlight ......................................................................................... 13
2.1.5. Protect from rain................................................................................................................. 13
2.1.6. Continuous vibration........................................................................................................... 13
2.1.7. Electrical Connection .......................................................................................................... 13
2.1.8. Power Supply ...................................................................................................................... 13
2.2. General Instruction .................................................................................... 13
2.3. Applicable International Safety Standards .................................................... 14
2.4. Communication Wiring Diagram .................................................................. 15
2.5. Circular Connector ..................................................................................... 16
2.6. Pre Installation Checks Before Start-Up ........................................................ 18
2.6.1 Master panel check .............................................................................................................. 18
2.6.2 Valve panel check................................................................................................................. 19
2.6.3 Hopper panel check ............................................................................................................. 19
3. OVERVIEW ..................................................................................................... 20
3.1 SPC Master Controller ................................................................................. 20
3.1.1. Field Bus .............................................................................................................................. 20
3.1.2. Filter Bus ............................................................................................................................. 20
3.1.3. Differential Pressure ........................................................................................................... 20
3.1.4. Compressed Air Supply (System Pressure) ......................................................................... 20
3.1.5. Dust Sensor ......................................................................................................................... 20
3.1.6. Alarm Table ......................................................................................................................... 20
3.1.7. Local Control ....................................................................................................................... 20

3.2. SPC Valve Controller .................................................................................. 20

3.2.1. Purge Valve function monitoring ........................................................................................ 21
3.2.2. Outlet Damper .................................................................................................................... 21
3.2.3. Isolation Valve ..................................................................................................................... 21
3.3. SPC Hopper Controller ............................................................................... 21
3.3.1. Inlet Damper ....................................................................................................................... 21
3.3.2. Hopper Level ....................................................................................................................... 21
3.3.3. Hopper Heater .................................................................................................................... 21
4. BASIC FUNCTION ............................................................................................ 22
4.1. Starting& Stopping the System ................................................................... 27
4.2. Local / Remote mode selection .................................................................... 27
4.3. Alarm Reset using “ESC” key ...................................................................... 27
4.4. Network communication ............................................................................. 28
5. INTERPRETING THE GENERAL SCREEN ............................................................... 29
5.1. General Screen –Master Controller .............................................................. 29
5.1.1. Alarm Page .......................................................................................................................... 30
6. MAIN MENU – MASTER CONTROLLER ................................................................. 32
6.1. View Menu................................................................................................ 33
6.1.1. Settings................................................................................................................................ 33
6.1.2. Service ................................................................................................................................. 33
6.1.3. Version ................................................................................................................................ 34
6.1.5. Status Report ...................................................................................................................... 39
6.2. Field ........................................................................................................ 41
6.2.1. Master Controller ................................................................................................................ 43
6.2.2. Valve Controller .................................................................................................................. 48
6.2.3. HopperController ................................................................................................................ 52
6.2.4. Burst Bag Detector .............................................................................................................. 54
6.3. Local Operation ......................................................................................... 56
6.3.1. Outlet Damper open/close ................................................................................................. 56
6.3.2. Inlet Damper open/close .................................................................................................... 57
6.3.3. Isolation valve open ............................................................................................................ 57
6.3.4. Purge valve .......................................................................................................................... 58
7. GENERAL SCREEN – VALVE CONTROLLER ........................................................... 59
8. MAIN MENU – VALVE CONTROLLER .................................................................... 60
8.1. View ........................................................................................................ 61
8.2. Field Settings ............................................................................................ 62
8.3. Test Mode ................................................................................................ 63

8.3.1. Single Solenoid On .............................................................................................................. 63

8.3.2. Isolation valve on ................................................................................................................ 63
8.3.3. OD open/close .................................................................................................................... 63
8.3.4. All Solenoid On .................................................................................................................... 63
8.4. Status ...................................................................................................... 63
8.5. BBD Sensor .............................................................................................. 64
8.6No communication cleaning (Forced) ............................................................. 64
9. HOPPER CONTROLLER ...................................................................................... 64
9.1. General Screen ......................................................................................... 64
9.2. Alarm Page ............................................................................................... 65
9.3. Second Level Switch .................................................................................. 65
10. MAIN MENU – HOPPER CONTROLLER................................................................ 66
10.1. View Menu .............................................................................................. 67
10.2. Field settings .......................................................................................... 67
10.3. Test Mode............................................................................................... 67
11. Troubleshooting ............................................................................................. 68
12. PCB Details ................................................................................................... 70
12.1.SPC1691 MB Electronic Board .................................................................... 70
12.2.SPC1691 HMI Electronic Board ................................................................... 73
12.3.SPC MB Electronic Board (Ver 1.1) .............................................................. 73
12.4. SPC HMI Electronic Board (Ver 1.1) ........................................................... 76
12.5.SPC DO Electronic Board Unit / DO16 DC Electronic Board ............................. 77
12.6. SPC DO Electronic Board Unit / DO16 AC Electronic Board ............................ 80
12.7. DO2 Module Electronic Board Unit / DO2 DC Electronic Board........................ 83
12.8. DO2 Module Electronic Board Unit / DO2 AC Electronic Board ........................ 85
12.9.AI8DI32 Module Electronic Board................................................................ 87
12.10. AO2 Module Electronic Board ................................................................... 90
12.11.AI2DI8 Module Electronic Board................................................................ 92
12.12. Isolator Module Electronic Board .............................................................. 95
12.13.AI4DI2 Module Electronic Board................................................................ 97
12.14.Power Supply Board .............................................................................. 100
12.15. Handheld Display ................................................................................. 102
13. Power Consumption ..................................................................................... 103
14. Field Wiring Instructions ............................................................................... 103
15. Data table with description ........................................................................... 104
15.1 Command Table ..................................................................................... 104
15.2 Status Table .......................................................................................... 107
16. Anybus Module Guide ................................................................................... 115
16.1.Config file downloading procedures ........................................................... 115

16.2 Anybus module LED Descriptions .............................................................. 121

16.2.1 Anybus –Profibus Module ................................................................................................ 121
16.2.2 Anybus – Ethernet/IP Module ......................................................................................... 122
17 Revision history ............................................................................................ 123

Abbreviations Used
AD Analog Digital Max Maximum
AFC After Cleaning Min Minimum
AI Analog Input MM Month
Avg Average MPr Manifold Pressure
MBBD Manifold Burst Bag Detect

BBD Burst Bag Detect NA Not Applicable

Background
BGC N.C Not Closing
Cleaning
N.O Not Opening
Close Feedback
Cl.Er NON None
Error
Cmpt Compartment
Compartment
Cn OD Outlet Damper
number
O/P Output
DD Date Op.Er Open Feedback Error
Del Delay
Dis Disable Pk Peak
DI Digital Input PRV CMD Previous Command
Dn Damper number Pr Pressure
Differential
DP pA Pico-Ampere
Pressure
P.Valve Purge Valve

En Enable SC Short cut

Err Error Sol Solenoid
Ext External SP System Pressure
Sw Switch
FAD Fresh Air Damper Sys System
FB Feed Back sec Seconds

H High Temp Temperature

HH High High TH Threshold High
TL Threshold Low
ID Inlet Damper
I/P Input VA Valve Add-on
IV Isolation Valve VC Valve Controller
Vn Valve number
L Low
LL Low Low WB Wire Break
L1S Level Switch Set1
L2S Level Switch Set2 YY Year

General Abbreviations
MCB Miniature Circuit Breakers
BBD Burst Bag Detection
CCS Client Control System
HMI Human Machine Interface
AIDI Analog Input Digital Input
SMPS Switched Mode Power Supply
AC Alternating current
DC Direct current
PLC Programmable Logic Controller

1.GETTING STARTED
1.1.About the User Guide

This is the SmartPulse® Controller user guide for Dust Filters.

Subjects covered in the manual are:
 Panel overview of Master Controller, Valve Controller and Hopper Controller
 System start up and basic functionality
 In deep menu usage explanation of Master Controller, Valve Controller and Hopper
Controller menu systems
 Trouble shooting steps
 Pictures with functionality description of the printed circuit board used
 Data field tables

The version number of the manual and the corresponding firmware version can be seen on
the front page of this document.
To verify which firmware version a given controller is running, consult the view menu on
the controller in question by doing the following:

To check the firmware version of your controller

1. Press and Hold key three seconds from the Main Screen.
2. In Main Menu go to View->Version.

More information can be found on this page.

1.2.Panel Overview
The following illustrations are just panel layout examples. Please refer to your
project drawings for more specific information.

1.2.1 Master Panel

1 Door Knob 9 AC Power supply for Power socket

2 Power ON Lamp 10 Analog and Digital inputs
3 Padlock switch 11 Filter bus output and Listener Port
4 24v SMPS 12 Power supply to Valve and Hopper Panels
5 Anybus Module 13 Circuit Breaker for Master panel
6 Master Add-on cards 14 AC input to Panel
7 Master Unit 15 Circuit Breaker for Valve and Hopper Panels
8 Power Socket for External use

1.2.2 Valve Panel

1 Power ON Lamp 9 OD and IV o/p, Feedback i/p for OD in Manifold ’B’

2 Door Knob 10 Manifold Pressure input to Manifold ‘B’
3 Padlock switch 11 AC Power supply from Master Panel
4 24v SMPS 12 Filter bus Input and Output
5 Manifold ‘A’ Master Unit 13 Valve outputs from Manifold ‘A’
6 Manifold ‘B’ Master Unit 14 OD and IV o/p, Feedback i/p for OD in Manifold ’A’
7 Manifold ‘B’ Add-on Cards 15 Manifold Pressure input to Manifold ‘A’
8 Valve outputs from Manifold ‘B’ 16 Manifold ‘A’ Add-on Cards

1.2.3 Hopper Panel

Door Knob 8 Inlet Damper open and close Feedback inputs

2 Padlock switch 9 Inlet Damper outputs
3 Power ON Lamp 10 Temperature inputs
4 24v SMPS 11 24V DC Supply to Level Switch
5 Hopper Master Unit 12 Level Switch inputs
6 Hopper Add-on Cards 13 AC Power supply from Master Panel
7 Filter bus Input and Output

2. PANELS -INSTALLATION INSTRUCTION

2.1. Equipment’s Safety

WARNING!

The controller panels and associated equipment were checked before delivery according to
our prescribed tests and inspection schemes. In order to maintain their status and secure
safe operation, the user must consider the notes and warning notes, which are given
hereafter.
The panels shall be operated by trained peopleonly. Maintenance and repair shall be
executed only by trained, technical people, who are familiar with the associated dangers.
The panels can be operated without impairment of its security within the certified
environment condition.

2.1.1. Static Discharge Warning

This equipment is sensitive to electrostatic discharge, which can cause internal damage
and affect normal operation. Follow these guidelines when you handle this equipment:
• Touch a grounded object to discharge static potential.
• Wear an approved grounding wrist-strap.
• Do not touch connectors or pins on component boards.
• Do not touch circuit components inside the equipment.
• Store the equipment in appropriate anti-static safe packaging when not in use.

2.1.2. Radio-Frequency interference

Radio-Frequency interference (RFI), when in the radio frequency spectrum is a

disturbance generated by an external source that affects an electronic circuit by
electromagnetic induction, electrostatic coupling, or conduction. The disturbance may
degrade the performance of the circuit or even stop it from functioning.

As per IEC 61000-4-3, recommended distanceto use the Walkie-Talkie or other

devices operating in Radio Frequency should be aminimum of 3 Meters away
from the Equipment to avoid RFI

2.1.3. Assembly
The place of assembly has to correspond to the class of protection. The ambient
temperature in the Installation position may not exceed the admissible temperature for
the nominal use, specified in the data sheet. The devices shall be installed only outside of
explosion hazardous areas!

2.1.4. Do not expose to direct sunlight

Place the panel panels in shade so the electronic circuits inside aren’t subjected to
uncontrolled temperatures.

Admissible operating temperature for all panels: 0⁰ to 55⁰ C

2.1.5. Protect from rain

Partial tightening of the screws or doors would allow water to enter the enclosure and
cause irreparable damage to the circuitry. Provide Canopy to avoid such damages.

2.1.6. Continuous vibration

Since partial tightening of the wires or components in the cabinet would disconnect during
vibrations and cause irreparable damage to the circuitry.

2.1.7. Electrical Connection

The external connections are to be carried out according to the respective national rules.
Switch off the device before carrying out any wiring work. DO NOT connect or
disconnect any wire when device is powered on.

2.1.8. Power Supply

Please make sure that the supply voltage and frequency corresponds to the ones specified
on the type sign. If the device is switched with other devices and/or mechanisms, then the
effects are to be considered before switching and appropriate precautions have to be
taken. Do not connect welding or such high noise sources to the same line of controller
supply.

2.2. General Instruction

The following procedures and instructions should be followed closely to avoid damage to
the control panel and its associated equipment. Reliability of the system depends upon
proper installation and maintenance.

The device is to be examined for damages by inappropriate handling with feed and
Storage. If the device indicates damage, so that safe operation is not possible, then the
device may be taken not in operation.

Carefully unpack the system. Open door and Inspect the cabinet, door, printed circuit
board and other components for the possibility of shipping damage. It is recommended
that the cabinet stored in a clean dry area until mounting takes place.

Few field wiring connections are made to the terminal blocks, located along the edges of
the PCBs. Remaining wiring connections are made to the external terminal blocks i.e.
Outside the PCBs.

All field wires should enter the cabinet through glands only. The cable should enter into
cabinet from underneath to avoid the penetration of water or condensation; do not lead
cables in through the top of the cabinet. Gland Plate orientation need to be mounted with
Glands projecting outside panel. DIN plug on valves should be mounted with Gland facing
downward.

The signal cables and power cable should be separately routed.

The Protective Earth connection in the panel must be connected to Field Earth only.

2.3. Applicable International Safety Standards

Standards and Document Numbers

EN 61010-1:2010
Low Voltage Directives
EN 60204-1:2006
EC Directive

EMC Directives EN 61326-1:2006

UL 508A (E466549)
UL Standards UL 61010-2-201, UL 61010-1-
(E466547)

C22.2 No.14 -15

CSA Standards
C22.2 No. 61010-2-201

EN: EuropaischenNormen
EMC: Electromagnetic Compatibility
UL: Underwriters Laboratory
CSA: Canadian Standards Association

2.4. Communication Wiring Diagram

Master Valve Controller-1 Valve Controller-2

A
Hopper Controller
B
120 ohm End
termination
Sheild Resistor

End Termination Resistors should be connected on both end of communication

wire.
Note 1: For filter bus communication, the PCB in the Master Controller has already the
end termination resistor built-in. In the Hopper Controller the resistor can be connected
externally as shown in the above diagram or enabled by connecting jumper in JP2. Please
refer to the following images.

Note 2: For MODBUS communication to CCS via Anybus module, the end termination
enabled by the same way as stated above in the Master Controller.

2.5. Circular Connector

Circular Connectors are newly introduced in SPC which reduces the time to connect the
power supply and communication wiring and it also eliminates the wiring mistakes. Usage
of circular connectors turns the SPC system into a Plug and Play system in Power and
communication wiring.

Master Panel Valve Panel-1 Valve Panel-2

Hopper Panel
Power supply
Female connectors

Communication
Female
connectors

In the gland plate of panels, male circular connector is mounted.

Female connectors are supplied with required length of wires.

Female circular connector for Power

supply

Female circular connector on both

end of wire
Female circular connector for
Communication

2.6. Pre Installation Checks Before Start-Up

IMPORTANT THESE CHECKS MUST BE CARRIED OUTCAREFULLY AND IN THE ORDER

INDICATED

2.6.1 Master panel check

 After power on, FLSmidth logo will appear on the LCD screen.
 All the LED’s will glow once. Firmware version number is shown.
 The master scans for the slaves connected to it. Since no slaves are connected at
this stage it might take some time to complete this scanning.
 After few seconds General Screen displays.
Note: The LCD Backlight automatically turns off after 60 seconds if no keys are
pressed.
 Go to Pressure scale settings menu and change the pressure scale as per the
sensor/transmitter specification. Once this is done, ensure the System Pressure
and DP shown in Main Screen is correct.
 If BBD sensor available, Go to BBD settings menu and change the scale as per the
required specification. Once this is done, ensure the BBD values shown in Main
Screen are correct.
 Go to “Alarm Page” and check for any alarms.
 Check CCS interface if available
Master Power On can be done before the erection of panel to ensure CCR connectivity.

After the Master panel tested successfully,

 All of the slaves can be connected to Master Cabinet via Filter bus.
 Connections are made with 2 wire Modbus shielded cable.
 Connection Topology is daisy-chain.
 Connection of the cable shield to the Protective Earth should be made only at
Master.
 Multiple connections of shield to protective Earth should be avoided.
 Line Termination Resistor (120 ohms, 1 Watt) should be enabled at the last device.
Use the Jumper near X2.1 connector

Note: After powering on the Master Controller it scans for connected slave panels. That is
shown graphically on the master display. Each slave is shown as a squared symbol with its
NODE number. It displays like a white box if a slave communicates with the master. If a
slave is not communicating with the master, the squared symbol is displayed as a black
box.

2.6.2 Valve panel check

Perform this test for each individual valve panel one by one.
Only the valve panel which is under test should be power on. Remaining valve panels
should be in powered off.

For Valve Controllers in SPC use Hand Held User Interface or Use Smart Tool software
connected by RS232 Cable

 Go to “Manifold Pressure scale settings” menu and change the pressure scale as
per the sensor/transmitter specification.” Once this is done, ensure the Manifold
Pressure shown is correct. This is Not required if pressure switch is used.
 Go to “Test Mode” and start testing individual outputs. If valve is not connected,
“WIR-BRK” is shown & if any short circuit is present “SHORT” is shown. If output
function properly, “Normal” is displayed.
 Go to “Status Page” and check the Outlet damper feedback signals by giving OPEN
and Close commands
 Also ensure Isolation Valve is open after power on.

For Valve Controller Menu Path, please refer the Valve Controller Menu Structure
For Using Smarttool, please refer the Smart Tool Manual.

2.6.3 Hopper panel check

 Go to Test mode, Select Inlet Damper Number and select the action OPEN or
CLOSE.
 Go to “Status Page” and check the following (Refer Hopper Controller Menu)
• Hopper level switch signals.
• Inlet damper feedback signals.
• Hopper temperature signals.

During the pre-installation tests, it is IMPORTANT to check that none of the connected
outputs are faulty. Any discrepancy may be due to short-circuited or interrupted outputs.

!! BEFORE CONTINUING FURTHER ELIMINATE ANY FAILURES.

3. OVERVIEW
SPC is an advanced microprocessor based filter cleaning system for filter. SPC features an
easy to use menu through a graphic LCD and Menu Keys. SPC also features a tri-colour
LEDs to show the system status.SPC can also be remotely controlled.

A SPC System consists of one SPC Master Controller, one SPC Valve Controller for each
manifold and one or more Hopper Controller(s).
Note: A valve panel can have more than one Valve Controller installed

The system can be supplied with 110 or 230 VAC power.

The Valves can be rated 24 / 48 / 110 / 230 VAC & 24VDC.

3.1 SPC Master Controller

The Master Controller control cleaning modes and cleaning sequence of Manifolds.

3.1.1. Field Bus

The Master Controller acts as gateway between Filter System and Plant CCS.
MODBUS communication is built-in to the Master Controller for communication with the
Plant CCS. If the Plant bus is not Modbus, an Anybus Gateway will be located in the Master
Panel.
All commands can be sent, all states, alarms and indications can be read via plant bus by
Client Control System Gateway

3.1.2. Filter Bus

The Master Controller connects to the SPC Valve Controllers, Hopper Controllers, AIDI
Module via Filter Bus (RS485 protocol).

3.1.3. Differential Pressure

The transmitter for the Differential Pressure is connected to the Master Controller.

3.1.4. Compressed Air Supply (System Pressure)

The transmitter for the Compressed Air Supply (System Pressure) is connected to the
Master Controller.

3.1.5. Dust Sensor

In SPC, Maximum 3 No’s of Dust sensors from Main Outlet can be connected to the Master
Controller for Common Burst Bag Detection. Also Maximum 2 No’s Dust Sensors in each
compartment can be connected to respective Valve Controllers for Manifold Burst Bag
Detection if required.

3.1.6. Alarm Table

The Master Controller contain alarm list for the complete System

3.1.7. Local Control

The System can be operated locally from the Master Controller

3.2. SPC Valve Controller

Basic SPC hardware along with Valve add-on and analog input module is used as Valve
Controller. The Valve Controller has
16 Purge valve outputs
1 4-20 mA channel for manifold pressure transmitter input,
1 4-20 mA channel for dust (local Burst Bag Detection),
1 Outlet damper output,
1 Isolation valve output,
2 Limit switch inputs for outlet damper open and close feedback.

Note: One or more valve controllers are placed inside one valve panel.
Note: Purge valve outputs can be increased to 32 purge valve outputs by using one
additional Valve Add-on.
Note: 2 outlet dampers can be connected in one manifold.
Note: All outputs have wire break and shortcut monitoring

3.2.1. Purge Valve function monitoring

The pressure in the manifold is monitored to know effective Purge Valves Opening and
Closing. In case of No pressure drop during valve purging, Valve Not opening alarm is
raised &in case of Pressure not regaining within the specific time after purging, Valve Not
closing alarm is raised.

3.2.2. Outlet Damper

The Outlet Damper operation is controlled by PLC/CCS.
Exception: Outlet Damper can be controlled automatically by Master Controller in off line
mode & Semi offline mode.

3.2.3. Isolation Valve

The Isolation Valve open is controlled by operator through the menu or through command
from CCS. Isolation valve will close if manifold pressure is lower than regain% of Manifold
Pressure after purge. In case of Pressure switch, Isolation valve will close if manifold
pressure is low.

3.3. SPC Hopper Controller

Basic SPC hardware along with analog & digital input add-on is used as Hopper Controller.
The Hopper Controller has
8 4-20 mA Channel for Temperature transmitter inputs,
16 Digital inputs for hopper level switch,
16 Digital inputs for damper Open and Close feedbacks,
8 Inlet damper outputs

3.3.1. Inlet Damper

The Inlet Damper operation is controlled by PLC/CCS.
Exception: Inlet Damper will be controlled by Master Controller in off line mode only

3.3.2. Hopper Level

The Hopper Controller monitors the Hopper Level and generates alarms. Purging will be
stopped for a compartment if Level High persists for Bypass Level H Time.

Note: Bypass on Level H is applicable for pyramid type hopper only.

3.3.3. Hopper Heater

The hopper temperatures are monitored by the SPC1691 Hopper Controller.
Hopper heaters can be controlled by the Hopper Controller via remote outputs or as
commands from the CCS via the plant bus.

4. BASIC FUNCTION
1

7 3

6 5 4

Figure 1: User interface of Released version 2 controller (old type)

Table1: Various sections of User Interface

Item In Valve
In Master In Hopper Controller
# Controller
1 Display Window Display Window Display Window
Menu Keys (Up, Menu Keys (Up,
Menu Keys (Up, Down, Left,
2 Down, Left, Right, Down, Left, Right,
Right, Enter, Escape)
Enter, Escape) Enter, Escape)
Filter State
Green - Valve
Indicator Heater ON Indicator
3 Controller Local
Green - Run Green – Run
Cleaning
Red – Stop
Stop Key – Local Stop Key – Local
4 Stop Key – Heater stop
Filter Stop Cleaning stop
Start Key – Local Start Key – Local
5 Start Key – Heater Run
Filter Run Cleaning Run
Function Key Function Key
Function Key
6 Toggle Local / Toggle Local /
Toggle Local / Remote
Remote Remote
Mode Indicator Mode Indicator Mode Indicator
7 ON-Local ON-Local ON-Local
OFF-Remote OFF-Remote OFF-Remote
Fault Indicator Fault Indicator Fault Indicator
From Bottom to From Bottom to From Bottom to Top
Top Top 18 Communication Fault -
18 CCR Bus Rx Tx 18 Communication Both Filter Bus and Add on
17 Filter bus Rx Tx Fault - 17 Manifold Pressure Fault
16 Alarm List Full Both Filter Bus and indicator
15 Hardware Add on 16 Isolation Valve Fault
14 Panel in Local 17 Manifold 15 Outlet Damper Fault
13 Hopper Heater Pressure Fault 01-14 Purge Valve Fault
12 Dust indicator Fault Indicator
11 Level 16 Isolation Valve From Bottom to Top
10Temperature Fault 18 Communication Fault
09 Inlet damper 15 Outlet Damper - Both Filter Bus and
08 Outlet damper Fault Add on
07 Manifold 01-14 Purge Valve 17 Temperature Fault
8
06 System Fault 09-16 Inlet Damper
pressure Fault Indicator Fault
05 Differential From Bottom to 01-08 Level Fault
pressure Top
04 Communication 18 Communication
03 Filter Running Fault
02 General fault - Both Filter Bus
01 Controller and
Ready Add on
17 Temperature
Fault
09-16 Inlet
Damper
Fault
01-08 Level Fault

6 7 8

2 3 4

Figure 2: User interface of Released version 3 Controller (New type)

Table 2: Various sections of user interface

Item
In Master In Valve Controller In Hopper Controller
#
1 Display window Display window Display window

Function key Function key Function key

2
Toggle Local/Remote Toggle Local/Remote Toggle Local/Remote

Start key – Local Filter

3 Start key – Local Filter start Start Key – Heater Run
start
Stop key – Local Filter
4 Stop key – Local Filter stop Stop Key – Heater stop
stop
Menu keys (Up, Down, Menu keys (Up, Down,
Menu keys (Up, Down, Left,
5 Left, Right, Enter, Left, Right, Enter,
Right, Enter, Escape)
Escape) Escape)
6 Multi-Colour LED 1 Multi-Colour LED 1 Multi-Colour LED 1

7 Multi-Colour LED 2 Multi-Colour LED 2 Multi-Colour LED 2

8 Multi-Colour LED 3 Multi-Colour LED 3 Multi-Colour LED 3

Table 3: Multi colour LED description for Master

LED 1 LED 2 LED 3

S.No. Colour State
Description
Filter running in SP, DP, BBD, No Damper, Level,
Remote or Purge Valves - Heater,
No blink
Local or Healthy. No filter temperature &
1 White Hardwire bus error local alarms
Blink Waiting for DP
Both SP & DP
No blink Inlet damper(#1)
Red Alarm. (#2)
2
Blink Outlet damper(#2)
No blink
Remote with
3 Green Blink
stop command
No blink BBD Alarm(#3) Hopper heater(#6)
HW mode with
4 Blue Blink Panel in local(#4)
stop command
No blink SP Alarm(#2)
Local mode
5 Yellow Blink with stop DP Alarm (#2)
command
Filter bus
No blink Temperature(#5)
error(#1)
6 Violet
Blink Manifold(#4) Level(#3)

Power off Power off Power off

7 None

Table 4: Multi colour LED description for valve controller

LED 1 LED 2 LED 3

S.No Colour State
Description
Remote mode and
No Manifold and BBD No Purge valves,
No blink no communication
alarms IV, OD alarms
error
1 White
Blink
Communication
Manifold pressure Purge valve
No blink problem with
Red alarms(#2) alarms(#1)
2 Master(#3)
Blink
No blink
3 Green Blink
Outlet
No blink BBD Alarm(#1)
damper(#4)
4 Blue
Blink
No blink Local(#2)
5 Yellow Blink
Add-on com
No blink IV alarm(#2)
error(#1)
6 Violet
Blink IV close(#3)
Power off Power off Power off
7 None

Table 5: Multi colour LED description for Hopper Controller

S.N LED 1 LED 2 LED 3

Colour State
o Description
Remote mode and
No Level and Inlet No Temperature and
No blink no communication
damper alarms Heater alarms
error
1 White
Blink
Communication
Level high Temperature
No blink problem with
Red alarm(#1) alarms(#1)
2 Master(#3)
Blink
No blink
3 Green Blink
No blink
4 Blue Blink
No blink Local(#2)
5 Yellow Blink
Add-on Inlet damper
No blink Heater alarms(#2)
comerror(#1) alarm(#2)
6 Violet
Blink
None Power off Power off Power off
7

Note:
(#n) – LED for alarm with lower ‘n’ will glow if there are multiple alarms.

4.1. Starting& Stopping the System

Start and stop of the controller can be done by sending a command from CCS in remote
mode. That can also be done locally by using the START and STOP keys or touch screen in
local Mode

Start and stop of the system can also be done by giving a hardwired input. For this
condition the Master Controller should be in remote mode and also Hardwired should be
enabled in the settings. If hardwired interface is enabled the SPC1691 controller can be
turned ON/OFF remotely from the CCS by making hardwired remote input as a High/Low
and it will not accept the filter start and stop command (Through Modbus) from CCS. This
input however will be ignored if the controller is running in local mode.
The state indicator LED shows the state START–Green and STOP-Red.

Note: According to any PLC program in use, the start command will work only if
the system pressure is correct. In case the system pressure is outside its pre-set
limits the start command is handed over from the PLC to the controller.

4.2. Local / Remote mode selection

The mode of operation (local or remote) can be selected by pressing the function key (see
in Figure1: item 6). The controller mode can be toggled between local and remote. Mode
indicator LED tells what mode is in operation, LED in ON state indicates that controller is in
local mode and LED in OFF state indicates that controller is in remote mode. Also last line
of the LCD shows “L” for Local, “R” for Remote and “H” for Hardwire enable.

Password required for changing to local mode: 3618

Note: If keypad access is disabled via CCS, then it should be enabled before local
operation.

Master Controller
When the controller is in local mode the controller ignores commands from the CCS. The
same applies to remote mode – the controller will ignore START/STOP and alarm reset
from the keypad.

Note: From CCS only the mode change command is accepted if the controller is in Local
mode.

Valve Controller
When the Valve Controller is in local mode the user can access test mode to test individual
solenoid valves in the valve controller. In Remote mode user can’t access test mode in
valve controller.

Note: Valve Controller can be accessed through handheld user interface or Smart Tool.

Hopper Controller
When a Hopper Controller is in local mode the controller ignores commands from the
Master Controller, and test mode can be accessed in the local mode only to test individual
inlet damper in hopper.

Note: When Valve or Hopper Controller is in local mode, a general alarm is raised in
Master Controller to indicate that one or more Valve or Hopper Controller is in local mode.

4.3. Alarm Reset using “ESC” key

In the SPC Master, Valve or Hopper Controller, Alarm can be reset via keypad if in Local
mode. From the Default Screen press and hold the ‘Esc' key for 3 sec, then select ‘yes’ in
the fault reset confirmation message displayed.

4.4. Network communication

The Controller also provides a Modbus RS485 interface to the CCS to read all its status.
The Controller can connect to other field bus like ProfibusDP, Device Net, and Modbus
TCP/IP through an Anybus interface.

5. INTERPRETING THE GENERAL SCREEN

5.1. General Screen –Master Controller

Figure 3

Sys Pr.: Displays the real time system pressure (X.X bar) in the main pressure line if the
Master Controller is connected to a 4-20 mA pressure transmitter.

Diff Pr.: Displays the real time Differential air pressure (XX.X mbar) if the Master
Controller is connected to a 4-20 mA differential pressure transmitter.

Messages: 3rd, 4th and 5th lines will display the Possible Faults or Warning Messages.
(Example: System Pressure Faults/ Differential pressure Faults.)

Machine Status: 6th line shows the status of the controller

“Idle” – Stopped or waiting for increase in Differential Pressure
“Compartment No” & which solenoid (display solenoid number after the “_:”) purged last
in corresponding compartment.

Cleaning Mode: 7th line indicates the present mode in which cleaning is going on –
“Online Cleaning”, “Offline Cleaning”, ”After Cleaning”, “Forced Cleaning”,” Semi offline
Cleaning”. ”Double Purge”

8th Line: Indicates which mode is selected if Remote mode then “R” is displayed else if
local mode is selected then “L” is displayed else if Hardwire interface is selected then “H”
is displayed.

Date and Time: In the bottom right side corner Date and left side corner Time will be
displayed.

Communication Tower: This is used to show the communication strength in the filter
system, according to the number of slave communicating with Master Controller the
number of signal bar will be displayed

- Filter bus communication OK

- Filter bus communication not OK

5.1.1. Alarm Page

Press and hold “left and right” keysfor 2 Sec to view all alarm status

Various Alarms are generated in Master, Valve, hopper Controller and most of
them displayed in Masters Alarm Page. Each of the alarm is detailed in menu
section. Wire break & Short Cut alarms which are common to Analog inputs &
Digital Outputs are explained below.

Note: Wire break & Short cut alarm for purge valve will be detected only when it
is activated

List of alarms includes

1. Differential pressure alarm
2. System pressure alarm
3. Manifold pressure alarm
4. Isolation valve alarm
5. Outlet damper alarm
6. Inlet damper alarm
7. Level switch alarm
8. Communication alarm
9. Slave in Local alarm
10. Heater output alarm
11. Hopper temperature alarm
12. BBD alarm
13. Valve Alarms

5.1.1.1. Wire Break Alarm

Wire break Alarm for Differential Pressure transmitter and Compressed Air Supply
Transmitter are generated in the SPC Master Controller.
Wire break Alarms for Manifold Pressure Transmitter, Isolation Valve, Purge Valve and
Outlet Damper Solenoids are generated in SPC Valve Controllers.
Wire break Alarms for Inlet Damper Solenoids, PT100 transmitters and Heater are
generated in SPC Hopper Controller.

What is Wire break:If the wire is broken in analog inputs as well in digital outputs will
generate Wire break alarm and for the analog inputs, if the current value is less than <
3.5mA will also generate the wire break alarm.

5.1.1.2. Short Cut Alarm

Short cut Alarms for Differential Pressure transmitter and Compressed Air Supply
Transmitter are generated in the SPC Master Controller.

Short cut Alarms for Manifold Pressure Transmitter, Isolation Valve, Purge Valve and
Outlet Damper Solenoids are generated in SPC Valve Controllers.
Short cut Alarms for Inlet Damper Solenoids, PT100 transmitters and Heater are
generated in SPC Hopper Controller.

What is Shortcut: For the digital output, if the output is in permanent “ON” condition
irrespective of the command is called Shortcut fault.
For the analog input, if the current value is exceeded the >23.5mA will generate the
shortcut alarm.

Note: Wire break & Short cut alarm for purge valve will be detected only when it
is activated

5.1.1.3. Short circuit Alarm

Short circuit is a connection between two nodes that forces them to be at the same
voltage. In an ideal short circuit, this means there is no resistance and no voltage drop
across the short. In real circuits, the result is a connection with almost no resistance.

Note:Arrow mark will be shown in the Right corner of LCD if the accessing Screen having
more no of pages or details.

If this arrow shown then press key to see the details

6. MAIN MENU – MASTER CONTROLLER

From the general screen press & hold enter key for 3 sec.
Password will be prompted. Common password to enter the menu is “3618”.
SPC remembers the password for set “expiry time”
Password can be cleared by holding up&down Keys in General Screen.
The view menu alone can be viewed without giving the password.

– Up and Down keys are used to scroll the menu and increment or decrement
the values in the settings

-Left and -Right keys are used to shift the cursor position in the value setting

-Enter Key is used to enter to the menu and to save the selected settings

–Escape key is used to come out of the current menu to the previous menu and return
from the settings without save

6.1. View Menu

This view menu shows normal operational values. No password is required.

View Menu
-Settings
-Service
-Version
-Alarm & Event Report
-Status Report

6.1.1. Settings

Settings

DP HH Alarm
DP H Alarm
DP L Alarm
DP Scale
DP TH High
DP TH Low
SP Scale
Sys Pr HH
Sys Pr H
Sys Pr L
Sys Pr LL
Cmpt Jump
Unit ID
BGC Valves
BGC delay
BGC En/Dis
AFC cycles
Valve jump
Pulse off time
Pulse on time

6.1.2. Service

Service

Cycle counts Run hours Cycle count - Valves

Cycle Counts:

1 All Valve purge Count - DP:

When the filter is running in DP mode and all the valves in the filter is purged once this
count increments by one
2 All Valve purge Count - Forced:
When the filter is running in Forced cleaning and all the valves in the filter is purged
once this count increments by one

3 Manifold cycle Count:

When all the manifolds in the filter is purged once, this counter increments by one
4 BGC valve Count:
Counts the number of valves purged in BGC cleaning mode.

Run Hours:

1 Power ON
Counts the hours when the controller is powered ON
2 Cleaning activated
counts hours when cleaning is activated, irrespective of DP or cleaning cycle in
operation
3 DP cleaning-Low
counts hours when the DP is between DP_TH_LOW and Minimum DP for BGC
cleaning and cleaning is activated
4 DP cleaning - Idle
Counts hours when DP is reached the threshold Low limit and cleaning cycle is not
in operation
5 DP cleaning-Normal
Counts hours when cleaning cycle is in operation and DP is below the threshold
High limit
6 DP cleaning-High

Counts hours when cleaning cycle is in operation and DP is above the threshold High
limit + offset for abnormal DP value (eg. If offset is set to 0.3 and threshold High
limit is 15mbar, this counter works when the DP is greater than 15.3mbar)
7 Forced Cleaning
Counts hours when the Forced cleaning is activated and cleaning cycle is in
operation
8 BGC Cleaning
Counts hours when BGC cleaning is activated and cleaning cycle is in operation
9 Cleaning Cycle in Operation
Counts hours when the Cleaning cycle in operation bit is ON(when purging takes
place).
10 Outside defined cleaning
Counts hours when DP is less than 2mbar(fixed in coding) and forced cleaning is not
activated

6.1.3. Version

Version

Master Controller
Version

6.1.4. Alarm & Event Report

In Menu go to “Main Menu > View > Alarm & Event Report” to view the last 200 faults
& events occurred.

Note:

For the following events ‘Cn’ refers to compartment no.

-Valve related faults

Explanation of 3rd record:

Valve Controller (VC) for

Manifold 1 (Mn:1) in
Compartment 1 (Cn:1)
changed to Local Mode.
-BBD warning, BBD alarm
-IV, OD, ID, M.pr
-VC in Local

For the following events ‘Cn’ refers to input no.

-BBD wire break, BBD short cut
- Level switch, Temperature, Heater fault

For the following events ‘Vn’ refers to Valve no.

-Valve related faults
-BBD warning, BBD alarm

For the following events ‘Vn’ refers to manifold no.

-IV, OD, ID, M.pr

For the following events ‘Mn’ refers to manifold no.

-VC in local
-Manifold dust high

For the following events ‘Hn’ refers to Hopper no.

-Hopper in local

6.1.4.1 Communication Alarm

Communication Related alarms Available in the Alarm page (Refer Section 4.1.1)

The Symbol indicates alarm present in particular section.

From the above image Manifold-1in the Filter not communicating with Master Controller.

OK – indicates Communication status is healthy.

OK*n – indicates that communication status with the add-on having id “n” is not healthy
in the manifold/hopper
NOK – indicates Communication status is unhealthy.
Manifold Add-on “id” Description

*1 DO2 card-1(Outlet damper 1 and isolation valve )

*2 DO2 card-2 (Outlet Damper 2)
*3 DO16 card-1 ( 1 to 16 Solenoid output valves)
*4 DO16 card-2 ( 17 to 32 Solenoid output valves)
*5 Manifold Pressure Analog input card

Hopper Add-on “id” Description

*1 Hopper Add-on card

*2 DO2 card-1 (Inlet damper output 1& 2)
*3 DO2 card-2 (Inlet damper output 3 &4)
*4 DO2 card-3 (Inlet damper output 5 & 6)
*5 DO2 card-4 (Inlet damper output 7 &8)

Event log table:

S.No Event Code Description
1 P Valve WB Purge valve wire break
2 P Valve SC Purge valve short-cut
3 P Valve Not OPN Purge valve not opening
4 P Valve Not CLS Purge valve not closing
5 IV WB Isolation valve wire break
6 IV SC Isolation valve short cut
7 OD Menu OPN Outlet damper- Local open command
8 OD Menu CLS Outlet damper - Local close command
9 ID Menu OPN Inlet damper- Local open command
10 ID Menu CLS Inlet damper – LocalClose command
11 IV Menu OPN Isolation valve - Local open command
12 IV Menu Close Isolation valve - Local close command
13 OD Test OPN Outlet damper – CCS open command
14 OD Test CLS Outlet damper - CCS close command
15 ID Test OPN Inlet damper – CCS open command
16 ID Test CLS Inlet damper - CCS close command
17 IV Test UNL Isolation valve unlock – CCS open command
18 IV Close Test Isolation valve close command from CCS
19 CLS COMPARTMENT Close compartment command received from CCS
20 OPN COMPARTMENT Open compartment command received from CCS
21 Semi offline Mode Semi offline mode activated
22 OD POS Mismatch Outlet damper position mismatch
23 ID POS Mismatch Inlet damper position conflict
24 VC in Local Valve Controller in Local Mode
25 BBD Alarm Burst bag alarm
26 BBD Warning Burst bag warning
27 Hopper in Local Hopper Controller in Local Mode
28 DUST Level HIGH Dust average level high alarm
29 IV CLOSED Isolation valve close alarm
30 Master POWER ON Master Controller power on
31 ManifPr.WB Manifold pressure wire break
32 Manif Pr.SC Manifold pressure short cut
33 ManifPr.LOW Manifold pressure Low
34 ManifPr.HIGH Manifold pressure high
35 OD WB Outlet damper wire break
36 OD SC Outlet damper short cut
37 OD open FB err Outlet damper open feedback error
38 OD close err Outlet damper close feedback error
39 ID WB Inlet damper wire break
40 ID SC Inlet damper short cut
41 ID open FB err Inlet damper open feedback error
42 ID close FB err Inlet damper close feedback error
43 Level High Level high
44 Heater WB Heater wire break
45 Heater SC Heater short cut
46 Temperature H Temperature high

S.No Event Code Description

47 Temperature L Temperature low
48 Temperature HH Temperature high high
49 Temperature LL Temperature low low
50 Temperature WB Temperature wire break
51 Temperature SC Temperature short cut
52 Diff Pr H Differential pressure high
53 Diff Pr L Differential pressure Low
54 Diff Pr HH Differential pressure high high
55 Diff Pr WB Differential pressure wire break
56 Diff Pr SC Differential pressure short cut
57 SystPr H System pressure high
58 SystPr L System pressure low
59 SystPr HH System pressure high high
60 SystPr WB System pressure wire break
61 SystPr SC System pressure short cut
62 SystPr LL System pressure low low
63 BBD WB Burst bag detector wire break
64 BBD SC Burst bag detector short cut
65 IV Open all -Local IV open all command from Local mode
66 IV Open all -Remote IV open all command from Remote mode
67 Filter start - Remote Filter start command from Remote mode
68 Filter stop - Remote Filter stop command from Remote mode
69 Change of DP TH Change of DP threshold high
70 Change of DP TL Change of DP threshold low
71 Mode change –Remote Remote mode change
72 Mode change –Local Local mode change
73 Online Cleaning mode changed to Online
74 Forced Clean Cleaning mode changed to Forced
75 After Clean Cleaning mode changed to After Cleaning
76 Offline Cleaning mode changed to Offline
77 Clean Compartment Clean compartment command
78 P.Valve Cmd ON Individual Purge Valve command start
79 P.Valve Cmd Off Purge valve sequence command stopped
80 Manif Dust H Manifold Dust High detected
81 Double purge single Cleaning mode changed to Double Purge single
82 P. Valve Seq ON Purge Valve Sequence start
Double purge Cleaning mode changed to Double Purge
83
continuous continuous

6.1.5. Status Report

Go to “Main Menu >View>Status Report” to check the status for Outlet Damper, Inlet
Damper, Isolation valve and Level Switch.

Status screen 1
Note: If any of the outputs are disabled, display will show “Not Applicable” for that
output.

Outlet Damper:
Go to “Main Menu > View> Status Report > Outlet Damper” to check the
status for Outlet Damper

Inlet Damper:
Go to “Main Menu > View> Status Report > Inlet Damper” to check the status
for Inlet Damper

Status screen 2
In both OD and ID status will be displayed as given below,

OPEN Damper in open condition

CLOSE Damper in close condition
OP.Er Damper open feedback limit switch not reached
CL.Er Damper close feedback limit switch not reached

Isolation Valve:
Go to “Main Menu >View>Status Report > Isolation Valve” to check the
status for Isolation Valve

Status screen 3
Isolation valve status will be OPENor CLOSE.

Level Switch:
Go to “Main Menu > View> Status Report > Level Switch” to check the status
for Level Switch

Status screen 4
Level switch status will be L-low or H-high

BBD AD- Input:

Go to “Main Menu >View>Status Report >BBD AD- Input” to check the status
for AI DI Status.

Status screen 5

BBD Sensors:

Go to “Main Menu >View>Status Report > BBD Sensors” to check the status for BBD.

Status screen 6

Status screen 7

Note: On pressing DOWN key we can see Dust Sensor Values

Manifold Pressure status:

Go to “Main Menu > View> Status Report >Manif. Pressure” to check the status of
the Manifold Pressure

Status screen 8

Note: Use DOWN key to view the next compartment Manifold Pressure

Settings & Local Operation

6.2. Field

This Field settings menu used to edit operational values. Thismenu require password to
access. Please refer to the tree structure for various sections of the Field Menu.

 Settings and Local operation

 Field Settings
• Master Controller
♦ Control Modes
o Cleaning Modes
o Hard Wire Interface
♦ Pressure Settings
o Differential Pressure
o System Pressure
o Differential Pressure Scale
o System Pressure Scale
o Pressure Units
♦ Time Settings
o Pulse Off Time
o Date & Time Settings
♦ Network Settings
♦ Mode Parameters
o Back Ground Clean
o Compartment Jump
o After Clean Cycle
o Maximum Closed Compartment
o Bypass on Level High Timer
• Valve Controller
♦ Valve Jump
♦ Pressure Settings
♦ Time Settings
♦ IV Logic
♦ IV Auto Open Option
• Hopper Controller
♦ Heater Control
♦ Alarm Settings
♦ Temperature scale
♦ No Communication Delay
♦ Level Switch Per Compartment
• Burst Bag Detector
♦ Sampling Window
♦ Alarm Value
♦ Travel time
♦ Minimum Range
♦ Maximum Range
♦ BBD Valve Bypass
♦ Bypass Valves/Manifold
 Local Operation
• Damper
♦ Inlet Damper
♦ Outlet Damper
• Isolation Valve
• Purge Valve
♦ Purge Valve Individual
♦ Purge Valve Sequence
• Compartment Command

6.2.1. Master Controller

In Menu go to “Main Menu >Settings & Local Operation >Field >Master Controller”
set the Fabric Clean Master Settings. This Master Setting menu is used to edit Master’s
operational values.
Master Settings contains:
-Control modes
-Pressure settings
-Time settings
-Network settings
-Mode Parameters

6.2.1.1. Control Modes

Control mode contains:
-Cleaning modes
-Hardwire Interface

6.2.1.1.1. Cleaning Modes

In Menu go to “Main Menu >Settings & Local Operation > Field >Master
Controller> Control mode >Cleaning Modes” set the cleaning mode.
Cleaning modes are:
-Online mode
-Forced Cleaning
-After cleaning mode
-Offline mode
-Semi – Offline
-Double Purge
-Single cycle
-Continuous cycle

6.2.1.1.1.1. Online cleaning mode

The Filter is cleaned in a sequence started and stopped by SPCMaster utilizing the
differential pressure between inlet and outlet of the filters. The cleaning sequence will be
started, when differential pressure is higher than upper threshold limit and continue until
the differential pressure is lower than lower threshold limit. Compartments will be cleaned
in defined sequential order. For each trigger from the Master, the valve controller pulses
one valve. Jumps in cleaning sequence of purge valves are controlled by the SPCMaster.

6.2.1.1.1.2. Forced Cleaning

The DP signal can be over ruled by activating Forced Cleaning and controlled by a timer.
The cleaning sequence shall be started /stopped by the operator

6.2.1.1.1.3. After Cleaning

Used if the filter is going to be stopped for a longer period or there is a problem with
differential pressure signal. The filter will be cleaned, by running the filter like in Forced
Cleaning mode but for a defined number of complete cycles.

6.2.1.1.1.4. Offline Cleaning Mode

In offline cleaning mode, compartments are cleaned one by one with both Inlet and Outlet
dampers for the respective compartment closed during cleaning. The cleaning sequence
will be started by SPC Master when differential pressure is higher than upper threshold
limit and continue until the differential pressure is lower than lower threshold. The
Differential Pressure will only be used for start/stop of cleaning, while all dampers are
opened.

6.2.1.1.1.5. Semi offline Cleaning Mode

In Semi offline cleaning mode, Manifolds are cleaned one by one with its corresponding
Outlet damper closed. The cleaning sequence will be started by SPC Master when
differential pressure is higher than upper threshold limit and continue until the differential
pressure is lower than lower threshold. The Differential Pressure will only be used for
start/stop of cleaning, while all dampers are opened.

6.2.1.1.1.6. Double Purge Mode

Double Purge cleaning having two options, Single cycle and Continuous cycle

If Single cycle selected then, the cleaning sequence started by Master Controller. It purges
all valves once and automatically stopped. It cannot be stopped using stop key or filter
stop from CCS. Emergency stop can be used to stop the cleaning from CCS.

If Continuous cycle selected then, the cleaning sequence can be started and stopped by
Master Controller. The sequence is like Online cleaning sequence.

Both the cleaning sequences will be started, when differential pressure is higher than
upper threshold limit. Adjacent compartments will be cleaned at the same time.

6.2.1.1.2. Hard Wired Interface

In Menu go to “Main Menu >Settings & Local Operation > Field >Master
Controller> Control mode > Hard-Wire interface “enable/disable the Hardwired
interface.

Note: Should be enabled only if the Master Controller has the necessary components for
this.

Two Digital Inputs & Five Digital Outputs are present for Hardwired Interface.

6.2.1.1.2.1. Start/Stop Input

If hardwired interface is enabled the SPC Controller can be turned ON/OFF remotely from
the CCS by making this input as a High/Low & it will not accept the Filter start & stop
command (Through Modbus) from CCS. This input however will be ignored if the controller
is running in Local Mode.

6.2.1.1.2.2. Alarm Reset Input

If controller is on remote mode as well as Hardwired interface is enabled, clear the Alarms
from CCS by making the Alarm reset input as a Low to High.

6.2.1.1.2.3. Feedback Relays

Relay 1 – Closed when [Controller Ready] for Remote Start
Cleaning OK, Valve Control OK, Hopper Control OK, Filter bus OK and all Units in Remote

Relay 2 – Closed when [Cleaning OK]

No Differential Pressure alarm, No System Pressure Alarm, No Burst Bag Alarm

Relay 3 – Closed when [Valve Control OK]

No Alarms from Valve Controllers inclusive Outlet Damper Alarms

Relay 4 – Closed when [Hopper Control OK]

No Alarms from Hopper Controller, inclusive Inlet Damper Alarms

Relay 5 – Closed when [Controller Running].

Control System is Cleaning or in Standby (waiting for differential pressure above
Threshold high). This relay should operate both in Remote & Local modes.

Note: In Hard wired interface Differential Pressure and System pressure values can be
shared to CCS by adding isolator board (optional).

Note: Hardwired interface availability is depends upon the hardware selection and project
specification.

6.2.1.2. Pressure Settings

In Menu go to “Main Menu > Settings & Local Operation > Field >Master
Controller> Pressure settings” set the following pressure.
Pressure settings contain:
-Differential pressure
-System Pressure
-Differential Pressure scale
-System Pressure scale
-Pressure Units

6.2.1.2.1. Differential Pressure

In Menu go to “Main Menu >Settings & Local Operation > Field >Master
Controller> Pressure settings> Diff Pressure” set the Differential pressure threshold.

 The differential pressure should go above the Differential Pressure high threshold
(in Menu “DP TH Limit”) value for pulsing starts
 If pressure falls below the Differential Pressure low threshold (in Menu “DP TL
Limit”) value pulsing will be stopped.

Differential Pressure Alarms are generated in the SPC Master Controller.

If Differential Pressure is lower than a given Limit (less than DP Low Alarm value), a Low
alarm is generated.
If Differential Pressure is higher than a given Limit (greater than DP High Alarm value), a
High alarm is generated.
If Differential Pressure is higher than a given High High Limit (greater than DP High High
Alarm value), a High High alarm is generated

Item Description Step Min Max Default Units

1 DP HH.Alarm Edit 0 99.9 17.5 mbar
2 DP H.Alarm Edit 0 99.9 16.0 mbar
3 DP L.Alarm Edit 0 99.9 10.0 mbar
4 DP TH Limit Edit 0 99.9 14.5 mbar
5 DP TL Limit Edit 0 99.9 13.5 mbar
6 DP TH Offset Edit 0 99.9 00.3 mbar

6.2.1.2.2. System Pressure settings

In Menu go to “Main Menu >Settings & Local Operation > Field >Master
Controller> Pressure settings> Sys Pressure” set the System pressure. Below table
describe set value range and units for the System pressure
Compressed Air Supply Pressure Alarm is generated in the SPC Master Controller.
If Compressed Supply Air Pressure is lower than a given Low Low Limit (less than System
Low Low Alarm value), a Low Low alarm is generated.
If Compressed Supply Air Pressure is lower than a given Limit (less than System Low
Alarm value), a Low alarm is generated.
If Compressed Supply Air Pressure is higher than a given Limit (greater than System High
Alarm value), a High alarm is generated.
If Compressed Supply Air Pressure is higher than a given High High Limit (greater than
System High High Alarm value), a High High alarm is generated

Item Description Step Min Max Default Units

1 High Limit Edit 0 99.9 4.5 Bar

2 Low Limit Edit 0 99.9 2.0 Bar

3 HH Edit 0 99.9 5.0 Bar
4 LL Edit 0 99.9 1.0 Bar
(Sys – System, pr – Pressure, HH – High High, L – Low, LL – Low Low)

6.2.1.2.3. Differential Pressure Scale settings

In Menu go to “Main Menu >Settings & Local Operation > Field >Master
Controller> Pressure settings> Diff Pressure scale” set the differential pressure
scale. Below table describe set value range and units for the Differential pressure scale

Item Description Step Min Max Default Units

Diff Pressure.
1 Edit 0 99.9 50 (mbar) mbar/inwc
Scale
(Diff – Differential, Pr – Pressure)
If for example, we use a 0 to 50 mbar, 4-20 mA DP Transmitter. Then set value to “50”

6.2.1.2.4. System Pressure Scale settings

In Menu go to “Main Menu >Settings & Local Operation > Field >Master
Controller> Pressure settings>Syst. Pressure scale” set the system pressure scale.
Below table describe set value range and units for the System pressure scale.

Item Description Step Min Max Default Units

Sys Pressure
1 Edit 0.0 99.9 6 (bar) bar/psi
Scale
(Sys – System, Pr – Pressure)
If for example, we use a 0 to 6 bar, 4-20 mA Pressure Transmitter. Then set value to “6”

6.2.1.2.5. Pressure Units

In Menu go to “Main Menu > Settings & Local Operation > Field >Master
Controller> Pressure settings >Pressure Units” set the System pressure& Differential
Pressure scale. Below table describe set value range and units for that.

Item Description Step Min Max Default Units

1 Diff. Pressure Edit - - mbar mbar/inwc
2 Sys.Pressure Edit - - bar bar/psi

6.2.1.3. Time settings

In Menu go to “Main Menu > Settings & Local Operation > Field >Master
Controller>Time Settings” set the valve pulse offtime, Date and time settings
Time settings contain:
-Pulse off time
-Date - Time settings

6.2.1.3.1. Pulse off time

In Menu go to “Main Menu >Settings & Local Operation > Field >Master
Controller> Time Settings > Pulse off time” set the pulse off time. Below table
describe set value range and units for the Pulse off time

Item Description Step Min Max Default Units

1 Pulse off time Edit 1 999 5 sec

Pulse ON*

Pulse off time

*Note: “Pulse ON” settings Go to Main Menu >Settings & Local Operation >
Field> Valve Controller > Time settings> Pulse on Time

6.2.1.3.2. Date-Time Settings

In Menu go to “Main Menu >Settings & Local Operation > Field >Master
Controller> Time Settings >Date-Time Settings” set the Date and time. Below table
describe set value range for the Date and Time setting

Item Description Step Min Max Default Units

1 Date edit - - dd /mm/yy -
2 Time edit - - 24 h -

6.2.1.4. Network Settings

In Menu go to “Main Menu >Settings & Local Operation > Field >Master
Controller> Network Settings” set the CCScommunication settings. Below table
describe Network parameters.

Item Description Step Min Max Default Units

1 Baud rate edit - - 9600 9600 / 19200
None / ODD /
2 Parity edit - - Even
EVEN
3 Stop bits edit - - 1 1/2
4 Network ID edit - - 1 01 - 99

6.2.1.5. Mode Parameters

In “Main Menu >Settings & Local Operation > Field >Master Controller> Mode
parameters” menu is to set below parameters in controller.
-Back Ground Clean
-Compartment jump
-After cleaning cycles
-Max close compartment
-Bypass level H Timer

6.2.1.5.1. Background Cleaning

In Menu go to “Main Menu >Settings & Local Operation > Field >Master
Controller> Mode parameters >Back Ground clean” set the BGC Parameters in the
controller. Below table describe set value range, units and Enable/Disable for the BGC.

Item Description Step Min Max Default Units

BGC Enable /
1 Edit - - Enable
Enable/Disable Disable
2 BGC Delay Edit 000 999 30 Min
3 BGC Valves Edit 00 99 4 No’s
4 BGC Minimum DP Edit 00.0 99.9 8.0 mbar

(BGC – Background Cleaning)

If back ground cleaning function is enabled, it activates defined number of BGC valves
next in the sequence afterBGC delay when there is no cleaning activity and “BGC
minimum DP” is present.

6.2.1.5.2. Compartment jump

Cleaning sequence of Compartment controlled with this setting. Example: if a Filter has 10
compartments and the jump is 2 in the sense, the sequence will be like 1, 3, 5, 7, 9, 2,
4……

In Menu go to “MainMenu >Settings & Local Operation > Field >Master

Controller> Mode parameters >Compartment Jump” set the Compartment jump.
Below table describe the set value range and units in the Compartment jump settings.

Item Description Step Min Max Default Units

1 Compartment Jump Edit 01 99 1 No’s

6.2.1.5.3. After Clean settings

In Menu go to “Main Menu > Settings & Local Operation > Field >Master
Controller>Mode parameters > After-Clean Cycle” set the number of clean cycles in
after clean mode. Below table describe the set value and units in After clean settings.

Item Description Step Min Max Default Units

1 After Clean Cycles edit 01 999 5 No’s

6.2.1.5.4. Maximum allowed closed compartment

To protect filter from too many compartment closed situation, controller checks the
maximum number of compartments closed and allows further close if present value is less
than the set value “Max Close Cmpt”.

In Menu go to “Main Menu > Settings & Local Operation > Field >Master
Controller>Mode parameters > Max Close Compart” set the number of maximum
allowed compartment. Below table describe the set value and units.

Item Description Step Min Max Default Units

1 Max Close Cmpt edit 00 24 4 No’s

Note: If the no of compartments closed is equal to the Max Close Cmpt, controller won’t
allow further closing of any compartment or any dampers. Controller withdraws the
command and displays “Close CMD limited”.

6.2.1.5.5. Bypass level H Timer

Cleaning is skipped for compartments which are in Hopper Level High Alarm state after
this Level H Timing
In Menu go to “Main Menu > Settings & Local Operation > Field >Master
Controller>Mode parameters > Bypass Level H Timer” and set the time.
Note: Bypass on Level H is applicable for pyramid type hopper only

Item Description Step Min Max Default Units

Bypass Level H
1 edit 1 30 30 Min
Timer

6.2.2. Valve Controller

In Menu go to “Main Menu > Settings & Local Operation > Field >Valve Controller”
edit Manifold related operational values.

Valve Controller settings contain:

-Valve jump
-Pressure settings
-Time Settings
-IV Logic
-IV Auto Open Option

6.2.2.1 Valve jump

In Menu go to “Main menu >Settings & Local Operation > Field >Valve Controller
> Valve jump” set the valve jump (i.e. valve pulsing sequence). Below table describe the
set value range and units in the valve jump settings.

Note: Controller will not allow entering valve jump value more than or equal to
the total no of valve in a compartment.

Item Description Step Min Max Default Units

1 Valve Jump Edit 1 99 1 No’s

6.2.2.2. Pressure settings

In Menu go to “Main Menu >Settings & Local Operation > Field >Valve Controller >
Pressure settings” set the Manifold pressure threshold and scale settings.

Pressure settings contain:

-Drop settings
-Regain settings
-Manifold Pressure Limits
-Pressure scale
-Pressure Units

Manifold Pressure Alarms are generated in the SPC Valve Controllers.

When an open command is given to a Purge Valve, A Defined Pressure Drop in the
Manifold is detected. If no Pressure drop detected, alarm for Purge Valve not Opening is
generated.
When the Purge Valve is closed, Pressure in the Manifold shall be regained within a time,
if not Alarm for Purge Valve not closing is generated.
If low pressure in Manifold after opening Isolation Valve or a un-reasoned pressure drop in
Manifold, Alarm Manifold Pressure Low is generated.
If High pressure in Manifold, Alarm for Manifold Pressure High is generated.

6.2.2.2.1. Drop Settings

In Menu go to “Main Menu >Settings & Local Operation > Field >Valve Controller
>Pressure Settings >Drop settings” set the drop range for the Manifold pressure in
the valve controller. Below table describe set value range and units for the manifold drop
limit and delay.

Item Description Step Min Max Default Units

1 Drop Limit Edit 00 99 05 %
2 Drop Delay Edit 000 999 500 msec

6.2.2.2.2. Regain settings

In Menu go to “Main Menu >Settings & Local Operation > Field >Valve Controller >
Pressure Settings >Regain settings” set the regain range for the Manifold pressure in
the valve controller. Below table describe set value range and units for the manifold regain
limit and delay.

Item Description Step Min Max Default Units

1 Regain Limit Edit 00 99 80 %
2 Regain Delay Edit 000 999 10 sec

6.2.2.2.3. Manifold Pressure Settings

In Menu go to “Main Menu >Settings & Local Operation > Field >Valve
Controller>Pressure Settings >MPr. H&L settings” set the threshold limit for the
Manifold pressure in the valve controller. Below table describe set value range and units
for the manifold threshold settings.

Item Description Step Min Max Default Units

1 High Limit Edit 00 99.9 5.0 bar
2 Low Limit Edit 00 99.9 2.0 bar

6.2.2.2.4. Pressure scale settings

In Menu go to “Main Menu >Settings & Local Operation > Field >Valve Controller
>Pressure Settings >Pressure scale” set the Manifold pressure scale in the valve
controller. Below table describe set value range and units for the manifold pressure scale
settings.

Item Description Step Min Max Default Units

1 Pressure Scale edit 0 99.9 6.0 bar/psi

6.2.2.2.5. Pressure Units

In Menu go to “Main Menu > Settings & Local Operation > Field >Valve Controller
>Pressure Settings >Pressure Units” select the Manifold pressure Unit in the valve
controller. Below table describe settings.

Item Description Step Min Max Default Units

1 Pressure Units edit - - bar bar/psi

6.2.2.3. Time Settings

In Menu go to “Main Menu >Settings & Local Operation > Field >Valve Controller >
Time settings” set the time for the following parameters in Valve Controller.
-OD (Outlet Damper) Move Time
-Pulse On Time
-No Comm. pulse off
-No Comm. delay
-Manifold fill Time

6.2.2.3.1. Outlet Damper Move Time

In Menu go to “Main Menu >Settings & Local Operation > Field >Valve Controller >
Time settings > OD Move Time” set the outlet damper moving time interval for check
the status of the outlet damper fault.
For Outlet Damper, other than wire break & short-cut faults two more faults are
monitored.
a. When open/close command is given, feedback from limit switch should be available
within the Damper Move Time, else Open feedback error/ Close feedback error alarm
raised.
b. If both limit switches are in closed state, Feedback Error alarm raised.
Below table describe set value range and units for the Outlet Damper Move time
settings.

Item Description Step Min Max Default Units

1 OD Move Time Edit 0 99 10 sec

6.2.2.3.2. Pulse ON Time

In Menu go to “Main Menu >Settings & Local Operation > Field >Valve Controller >
Time settings> Pulse ON Time” set the Pulse On time for purge valves. Below table
describe set value range and units for the Pulse ON time settings.

Item Description Step Min Max Default Units

1 Pulse ON Time Edit 30 500 150 msec

No Communication Cleaning Function

On detecting no command from master, valve controller goes into NO communication
cleaning. All valves in a manifold are purged at regular intervals. The wait times for “NO
communication” cleaning to be activated & delay between each purge are user settable.

Note: IfValve Controller is in Local mode, No Communication Cleaning is disabled.

Note: In No Communication Cleaning, Outlet Damper is maintained in Open state.

6.2.2.3.3. No Communication pulse off time

In Menu go to “Main Menu >Settings & Local Operation > Field >Valve Controller >
Time settings> No Comm. Pulse off” set the Pulse off time at no communication mode.
Below table describe set value range and units for the No communication pulse off time
settings.

Note: The normal pause time multiplied by number of manifolds is recommended value.

Item Description Step Min Max Default Units

No Comm. Pulse
1 Edit 000 9999 0060 sec
Off

6.2.2.3.4. No Communication delay time

In Menu go to “Main Menu >Settings & Local Operation > Field >Valve Controller >
Time settings> No Comm. Delay” set the No Com.Delay. Below table describe set
value range and units for the No.Com.Delay settings.

Item Description Step Min Max Default Units

1 No Comm. Delay Edit 0 99 5 Min

Note: Actual delay = No communication delay time + (5second * manifold number)

This is done to avoid more than one valve purging at same time.

Note: If this delay is set to “0” then no communication cleaning is disabled.

6.2.2.3.5. Manifold Fill time

In Menu go to “Main Menu >Settings & Local Operation > Field >Valve Controller
>Time Settings >Manifold fill time” set the delay for the manifold pressure to rise up
to the system pressure.

Item Description Step Min Max Default Units

1 Manifold fill time Edit 0 99 10 sec

6.2.2.4. IV (Isolation Valve) Logic

In Menu go to “Main Menu >Settings & Local Operation > Field >Valve Controller
>IVLogic” enable/disable this option.

Item Description Step Min Max Default Units

Enable /
1 IV Logic Edit - - Disable
disable

Note: If IV Logic is enabled, then the isolation valve in the manifold will automatically
close whenever the Manifold Pressure is getting low.

6.2.2.5. IV Auto Open Option

In Menu go to “Main Menu > Settings & Local Operation > Field >Valve Controller
> IV Auto Open Option” set the time for the following parameters in Valve Controller.

-IV Auto Open

-IV Open Hours
-IV Open Retry

6.2.2.5.1. IV Auto Open

In Menu go to “Main Menu > Settings & Local Operation > Field >Valve Controller
> IV Auto Open Option > IV Auto Open” and enable/disable this option.

Item Description Step Min Max Default Units

Enable /
1 IV Auto Open Edit - - Disable
disable

6.2.2.5.2. IV Open Hours

In Menu go to “Main Menu > Settings & Local Operation > Field >Valve Controller
> IV Auto Open Option > IV Open Hours” and set IV Open hours.

Item Description Step Min Max Default Units

1 IV Open Hours Edit 0 99 01 Hours

6.2.2.5.3. IV Open Retry

In Menu go to “Main Menu > Settings & Local Operation > Field >Valve Controller
> IV Auto Open Option > IV Open Retry” and set IV Open Retry.

Item Description Step Min Max Default Units

1 IV Open Retry Edit 0 99 1 Nos
Note:If IV auto open option enabled, Manifold automatically opens IV after specified IV
Open Hours, when IVclosed due to lower manifold pressure.

6.2.3. HopperController
In Menu go to “Main Menu >Settings & Local Operation > Field > Hopper
Controller” edit Hopper related operational values.
Hopper Controller contains:
-Heater Control
-Alarm settings
-Temperature scale
-No Communication Delay
-Level SW (switch) per Compartment

6.2.3.1. Heater control

In Menu go to “Main Menu >Settings & Local Operation > Field > Hopper
Controller >Heater Control” set the Heater control values. Below table describe set
value range and units for the Heater settings.

Item Description Step Min Max Default Units

Heater On < O
1 Edit 000 999 065 C
(Below)
Heater Off > O
2 Edit 000 999 075 C
(Above)

6.2.3.2. Alarm settings

Hopper Temperature Alarms

Hopper Temperature Alarms are generated in the SPC Hopper Controller.
If Temperature is lower than a given Low Low Limit and hopper controller will generate
Low Low alarm.
If Temperature is lower than a given Low Limit and hopper controller will generate Low
alarm.
If hopper temperature is higher than a given Limit, a High alarm is generated.
If hopper temperature is higher than a given High High Limit, a High High alarm is
generated.

Level High Alarms

Level high alarm is generated by Level Switch in SPC Hopper Controller, if Level High
alarm has existed for more than an adjustable “Level Delay H”

Note: During Level High Condition purging in the respective compartment is stopped till
alarm is cleared. This automatic stop can be disabled via menu.
In Master Controller Go to Main Menu >Settings & Local Operation > Field > Master>Mode
parameters>Bypass on Level High
Note: Bypass on Level H is applicable for pyramid type hopper only

Inlet Damper Alarms

For Inlet Damper, other than wire break & short-cut faults three more faults are
monitored.
a. When open/close command is given, feedback from limit switch should be available
within the Damper Move Time, else Not Opening/ Not Closing alarm raised.
b. If both limit switches are in closed state, Feedback Error alarm raised.
c. If Master maintains Open state & if it gets close feedback from limit switch, or vice-
versa then Position Mismatch alarm is raised.

In Menu go to “Main Menu >Settings & Local Operation > Field > Hopper
Controller>Alarm settings” set the alarm. Below table describe set value range and
units for the Hopper Controller Alarm settings.

Item Description Step Min Max Default Units

O
1 Temp HH Edit 000 999 095 C
O
2 Temp H Edit 000 999 085 C
O
3 Temp LL Edit 000 999 035 C
O
4 Temp L Edit 000 999 055 C
5 Level Delay H Edit 000 999 030 Min
6 ID Move Time Edit 000 999 010 Sec

6.2.3.3. Temperature Scale

In Menu go to “Main Menu >Settings & Local Operation > Field > Hopper Controller
> Temperature scale” set the temperature scale. Below table describe set value range
and units for the Hopper Controller temperature settings.

Item Description Step Min Max Default Units

O
1 For 4mA edit 000 999 000 C
O
2 For 20mA edit 000 999 200 C
O
3 Calibration Error edit ±00 ±99 00 C

6.2.3.4. No Communication delay

In Menu go to “Main Menu >Settings & Local Operation > Field > Hopper
Controller>No comm. delay” set the no communication time.
Note: If this delay is set to “0” then no communication mode is disabled.

Item Description Step Min Max Default Units

1 No Comm. Delay edit 00 99 5 min

Note: In No Communication state, inlet damper will be maintained in open state.

6.2.3.5. Level switch per compartment

In Menu go to “Main Menu >Settings & Local Operation > Field > Hopper
Controller > Level SW /compart” set the number of Level switches per compartment.

Item Description Step Min Max Default Units

1 Level switch/comp edit 01 02 1 Nos

6.2.4. Burst Bag Detector

Principle in SPC Burst Bag Detection

Travel time Travel time is the time a dust cloud use to travel from compartment outlet to
the Dust Transmitters. Based on gas speed, it has to be calculated and entered in each
Manifold.

Sampling Window Peak time Sampling Window Peak time is the time a dust cloud use
to travel from back of the compartment to filter outlet + a safe margin time. The Sampling
Peak time has to be entered in the controller. When the Dust Transmitters detect a peak
dust value, the bag row creating the peak dust is identified, based on travelling time +
Sampling Window Peak Time. A BBD alarm is given with Valve Number for the bag row
that has been calculated to give the Dust Peak. The SPC can be configured to By Pass the
bag row with a Broken Bag, as default this function is Disabled.
Note: It is expected Manifolds are cleaned in the order 1, 2...6.

Warning!!!!
The BBD alarm detection can give false alarms if Pulse off time between shooting Valves is
shorter than Travel time + Sampling Window PK time

Settings in the SPC

-Sampling window
-Avg. (Average) Dust Level
-Pk. (Peak) Dust Level
-Alarm Value
-Avg. (Average) Dust Level
-Pk. (Peak) Dust Level
-Travel Time
-Minimum Range
-Maximum Range
-BBD valve bypass

-Bypass valves/Manif

6.2.4.1. Sampling Window

Window for Average Dust Level: This is the Duration for which BBD sensor values are
sampled. Average value of all samples calculated &compared with set alarm value.
Window for Peak Dust Level: This is the duration for which Peak value is monitored. Based
on which the burst bag warning/alarm is generated.
In Menu go to “Main Menu >Settings & Local Operation > Field > Burst Bag
Detector> Sampling Window” set the sampling time.

Item Description Step Min Max Default Units

1 Avg. Dust Level edit 000 999 120 sec
2 Pk. Dust Level edit 000 999 002 sec

6.2.4.2. Alarm Value

To find the best alarm values, look at the actual values from the Dust sensors.
The actual dust values for each Dust Transmitter can be seen in Status Report/BBD
sensors on second page (arrow down).Set a reasonable value for the “Avg Dust Lev” and
a 2 to 3 times higher value for the “Pk Dust Lev “
After running steady for some time is the alarm limits shall be adjusted to reasonable
levels (without too many false alarms).
In Menu go to “Main Menu >Settings & Local Operation > Field > Burst Bag
Detector > Alarm Value” set the Alarm values.

Item Description Step Min Max Default Units

1 Avg. Dust Level edit 0000 9999 200 pA
2 Pk. Dust Level edit 0000 9999 350 pA

6.2.4.3. Travel Time

In Menu go to “Main Menu >Settings & Local Operation > Field > Burst Bag
Detector > Travel time” set the Travel Time
 Select the manifold number (1 to 99) and then set travel time for each manifold

Item Description Step Min Max Default Units

1 Travel Time edit 0000 9999 - sec

6.2.4.4. Minimum Range

In Menu go to “Main Menu >Settings & Local Operation > Field > Burst Bag
Detector > Minimum Range” set the Minimum range

Item Description Step Min Max Default Units

1 Minimum Range edit 00.0 99.9 00.5 pA

6.2.4.5. Maximum Range

In Menu go to “Main Menu >Settings & Local Operation > Field > Burst Bag
Detector > Maximum Range” set the Maximum range

Item Description Step Min Max Default Units

1 Maximum Range edit 0000 9999 0500 pA

6.2.4.6. BBD valve bypass

In Menu go to “Main Menu > Settings & Local Operation > Field > Burst Bag
Detector > BBD valve bypass” set the settings

Item Description Step Min Max Default Units

1 BBD valve bypass edit - - Disable Enable / Disable

If a peak dust value is detected, the valve generating the peak can be by passed by
enabling this function. The function is Default disabled and it is recommended to keep the
function Disabled until the system is considered stable. The client can then decide if he will
enable this function.

Warning!!!

If not proper adjusted and stable system, enabling this function can block the whole filter
from cleaning.

Note:
After some years of bag wear the alarm limits might need to be adjusted.

6.2.4.6. Bypass valves/Manifold

In Menu go to “Main Menu > Settings & Local Operation > Field > Burst Bag
Detector > Bypass valves/Manifold” set the settings

Item Description Step Min Max Default Units

1 Bypass valves/Manifold edit 00 99 03 Nos

6.3. Local Operation

To check Dampers, Isolation valve, Individual solenoid valves go to “Main Menu >
Settings & Local Operation > Local operation”.

6.3.1. Outlet Damper open/close

In Menu go to “Main Menu >Settings & Local Operation > Local operation>
Damper > OD open/close” set the outlet damper condition.

 Select the Compartment number (1 to 24) and then select the state of the damper
(Open/Close).

The Outlet Damper operation is controlled by operator through the above menu or through
command from CCS.
If the outlet dampers per manifold are ‘2’ then refer the following instruction.

 In option “Cn_Damper” Select the compartment number (1 to 24) with the damper
number and then select the state (Open/Close) in “Action”.
Exception:
Automatic Open and Close of Outlet Damper will be done by Master in off line & semi
offline mode only.

6.3.2. Inlet Damper open/close

In Menu go to “Main Menu >Settings & Local Operation > Local operation >
Damper>ID open/close” set the inlet damper condition.

 Select the Inlet damper number (1 to 99) and then select the state of the damper
(Open/Close).

The Inlet Damper operation is controlled by operator through the above menu or through
command from CCS.
Exception:
Automatic Open and Close of Inlet Damper will be done by Master in Offline mode only.
Note:
When Inlet or Outlet damper is open/close, master waits for the limit switch feedback
before accepting next command. “Busy” message is displayed in Master.
Note:
If Inlet damper or all Outlet dampers of a compartment is closed that compartment is
considered closed. Master Controller will monitor the number of closed compartments &
checks with the maximum allowed setting. If the value exceeds, no more compartment
will be closed. Warning message is displayed in Master.

Damper command:
Wire break (or) Shortcut alarm will not affect the close state of the damper, Master hold
the close command until it gets the Open command from User
Feedback related alarms also not affect the Close command from Master

Damper Alarms:
Any alarms which is related to damper will be cleared when alarm reset is given from
Master

6.3.3. Isolation valve open

IV Individual
In Menu, go to “Main Menu >Settings & Local Operation > Local operation
>Isolation valve>IV individual” and open isolation valve.

 Select the Compartment number (1 to 99) and Isolation valve number then select the
state of the isolation, either Open (or) Close.

The Isolation Valve Open/Close is controlled by operator through the above menu or
through command from CCS.
Automatic Control of Isolation Valve:
Isolation valve will close if manifold pressure is lower than regain% of Manifold Pressure
before purge. This checking is done after Regain delay after a purge. The Isolation Valve
must be re-opened “manually” by Operator command.
Example for Pressure Transmitter:
If regain% is 50,
If manifold pressure is 3.0 bar before purge &10sec after a purge if manifold pressure is
1.6bar then isolation valve will NOT close
If manifold pressure is 3.0 bar before purge &10sec after a purge if manifold pressure is
1.4bar then isolation valve will close.

Note: Manifold fill Time is the delay after the Isolation Valve is opened to allow the
Manifold Pressure to build. This happens during powering on or after the Isolation Valve
unlock

To change the Manifold fill Time:

In Master Controller Go to Main Menu-> Settings & Local operation -> Field ->Valve
Controller -> Time Settings-> Manifold fill time

Note: If Low system Pressure Alarm exists then automatic isolation valve close will NOT
happen.

Note: If isolation valve control is override, then automatic isolation valve close will NOT
happen. Isolation valve control can be override from CCS command.

IV Open All:
In Menu, go to “Main Menu > Settings & Local Operation > Local operation
>Isolation valve >IV Open all” and open all isolation valves.

6.3.4. Purge valve

In Menu go to “Main Menu > Settings & Local Operation > Local operation > Purge
valve > Purge valve individual”

 Select the Compartment number (1 to 24) & Valve number and then press enter to
test the solenoids in valve controller.
In Menu go to “Main Menu >Settings & Local Operation > Local operation > Purge
valve> Purge valve sequence”

 Select the Compartment number (1 to 24) and then press enter to test the solenoids in
valve controller
All the valves in the Compartments are activated one by one in sequence until “ESC”
key is pressed

During Purge valve test commands communication between Touch screen,

Field DCS and Smart tool with Master Controller will be inactive until the test
completion

7. GENERAL SCREEN – VALVE CONTROLLER

Note: Valve Controller Display is optional

Manifold Pr. (Manifold Pressure): Displays the real time air pressure (XX.X) in the
manifold pressure line if the Valve Controller is connected to a 4-20 mA pressure
transmitter.
In case of Pressure switch High / Low is displayed.

Messages: Possible Faults or Warning Messages that are displayed in decreasing order of
priority.

1. Manifold Pressure Faults

2. Max Solenoid Fault
3. Solenoid (1-32) Wire break Fault.
4. Solenoid (1-32) Short Fault.

Machine Status: Shows the status of the controller- “Idle”, “Pulsing”.

Cleaning Mode: Indicates the present mode in which cleaning is going on – “Online
Cleaning”, “Offline Cleaning”, ”After Cleaning”, “Forced Cleaning”, “Semi offline cleaning”,
“Double Purge”.

L/R (Local / Remote): Indicates which mode is selected. If Remote mode then an “R”
is displayed else if in local mode an “L” is displayed.

8. MAIN MENU – VALVE CONTROLLER

From the general screen press & hold enter key for 3 sec.
Password will be prompted. Common password to enter the menu is “3618”.
SPC remembers the password for set “expiry time”
Password can be cleared by holding Up &Down Keys in General Screen.
The view menu alone can be viewed without giving the password

– Up and Down keys are used to scroll the menu and increment or decrement
the values in the settings

-Left and -Right keys are used to shift the cursor position in the value setting

-Enter Key is used to enter to the menu and to save the selected settings

–Escape key is used to come out of the current menu to the previous menu and
return from the settings without save

8.1. View

This view menu shows normal operational values. No password is required.

View menu
- Settings
- Service
- Version

Settings

OD Move time
No of Valves
Valve jump
Pulse ON
N.C. Delay
N.C. Pulse off
Drop Limit
Drop Delay
Regain Limit
Regain Delay
MPr H. Limit
MPr L. Limit
Pr. Scale
Manifold ID

Service

Cycle count Manifold

Cycle count Manifold: Count for One Total Manifold Cleaning Cycle

Version

Valve Controller
version

8.2. Field Settings

This Field settings menu used to edit operational values. This menu required password to
access.

 MainMenu
 Field Settings
• Valve Jump
• Pressure Settings
♦ Drop Settings
♦ Regain Settings
♦ Manifold Pressure High& Low Settings
♦ Pressure Scale
• Time Settings
♦ Outlet Damper Move Time
♦ Pulse ON Time
♦ No Communication Pulse Off
♦ No Communication Delay
♦ Manifold fill Time
• IV Logic
• BBD Settings
♦ Sampling Window
♦ Alarm value
♦ Travel Time
♦ Minimum Range
♦ Maximum Range
♦ BBD Valve Bypass
♦ Bypass Valve/Manifold
• IV Auto Open Option
 Test Mode
• Single Solenoid ON
• Isolation Valve Open
• Outlet Damper Open/Close
• All Solenoid ON

Note: Field settings are already described in Master Controller settings

8.3. Test Mode

In Menu go to “Main Menu > Test Mode” set the Test mode settings.
Test mode contains:
-Single solenoid on
-Isolation Valve open
-Outlet Damper open/close
-All solenoid on

8.3.1. Single Solenoid On

In Menu go to “Main Menu >Test Mode>Single solenoidOn” set the number of
Individual solenoid on in the test mode. Check each individual solenoid separately. On
triggering a Solenoid the controller gives a feedback about the health of the solenoid.
Below table describe set value range for Individual solenoid ON setting.

Item Description Step Min Max Default Units

1 Solenoid No. Edit 0 99 - No’s
2 Report Status of solenoids

8.3.2. Isolation valve on

In Menu go to “Main Menu >Test Mode > IV Open” set the Isolation Valve Open in the
test mode.

Item Description Step Min Max Default Units

1 Enter to test IV No edit -
2 Report Status of IV

8.3.3. OD open/close
In Menu go to “Main Menu >Test Mode > OD Open/close” set the Outlet Damper
Open/Close in the test mode. Below table describe Outlet Damper test.

Item Description Step Min Max Default Units

1 OD# edit OD_1/OD_2
1 Command edit Open/Close
2 Alarm - WB/SC/Normal
Open/Close/No
3 Feedback -
FB/FB error

Note: OD_2 in OD# option is only for 2OD per manifold

8.3.4. All Solenoid On

In Menu go to “Main Menu >Test Mode > All SolenoidOn “test the solenoid in the
valve controller. The solenoids will be turned on one by one.

8.4. Status
In Menu go to “Main Menu > Field Settings > Status“

8.5. BBD Sensor

In Menu go to “Main Menu > Field Settings >BBD Sensor” this menu will be available
only if Manifold BBD Enabled

8.6No communication cleaning (Forced)

For No communication cleaning (F) change the valve controller to Local mode and N.C
Pause delay should be more than 0 min. The cleaning sequence shall be started /stopped
by the operator in local.

9. HOPPER CONTROLLER
9.1. General Screen

COLUMN 1, 2, 3: Displays the Temperature Value in Celsius if the Hopper Controller is

connected to a 4-20mA Temperature Transmitter.

COLUMN 4, 5: Displays the Current state of a Level switch “LO” or “HI” which is
connected to the Hopper Controller.

COLUMN 6, 7, 8: Displays the Current state of a Damper input. “O”-Open or “C”-

Close.

Note: During Power ON the Hopper controller displays “Add-on No Reply” for 3 sec.
After the communication established with add-on board it displays as shown in the above
image. When the Hopper Add-on board is not Connected/Communicated with Hopper
Controller “Add-on No Reply” message is displayed instead of above screen.

9.2. Alarm Page

Press and hold “left and right” keys to view all alarms and status for first level switch

COLUMN 1, 2: Indicates the fault status of Temperature inputs from 1 to 8 (T1 to T8).
“HH”-High High or “LL”-Low Low or “H”-High or “L”-Low or ”WB”-Wire break or“SC”-
Short cut

COLUMN 3, 4: Indicates the fault status of the Level switches from 1 to 8 (L1 to L8).
“H”-Highor “OK”-Normal.

COLUMN 5, 6: Indicates the fault status of damper inputs from 1 to 8 (D1 to D8).
“FO”- Open feedback erroror “FC”-Close feedback error or “WB”- Wire Break or
“SC”- Shortcut or “OK”- Normal.

9.3. Second Level Switch

Press and hold “UP” key to view all alarm status for second level switch

Status
It Displays the Current status of a Level switch “LO” or “HI”, which is connected to the
Hopper Controller.

Alarm
Indicates the fault status of the Level switches from 1 to 8 (L1 to L8).
“H”-High or “OK”-Normal.

Note: Second Level switch is optional. The above screen is displayed only if Second Level
switch is available. Number of Level switches per compartment can be set via menu.

In Master Controller Go to Main Menu >Settings & Local Operation >Field>Hopper

Controller> Level switch/comp

In Hopper Controller Go to Main Menu > Field Settings > Level switch per
compartment

10. MAIN MENU – HOPPER CONTROLLER

Hopper Controller control and monitor the Inlet damper, and it also monitor the hopper
level and hopper temperature. This Settings menu used to edit Hopper Controller
operational values.
From the general screen press & hold enter key for 3 sec.
Password will be prompted. Common password to enter the menu is “3618”.
SPC remembers the password for set “expiry time”
Password can be cleared by holding Up &Down Keys in General Screen.
The view menu alone can be viewed without giving the password

– Up and Down keys are used to scroll the menu and increment or decrement
the values in the settings

-Left and -Right keys are used to shift the cursor position in the value setting

-Enter Key is used to enter to the menu and to save the selected settings

–Escape key is used to come out of the current menu to the previous menu and
return from the settings without save

10.1. View Menu

This view menu shows normal operational values. No password is required.

View

Temp. HH
Temp. H
Temp. LL
Temp. L
No of ID
Level H
Damper Time
Heater On <
Heater Off >
No comm. Time
Level Switch/Cmpt
Temp. Scale
No of Heater
Unit ID
Version No

10.2. Field settings

This Field settings menu used to edit operational values. This menu required password to
access.
Field Settings

Heater Alarm Temperature No communication Level switch per

Control Settings Scale delay compartment

10.3. Test Mode

In Menu go to “Main Menu > Test Mode” and test the inlet dampers. Test mode works
only when controller is in Local.
Below table describes the testing of Inlet damper.

Item Description Step Min Max Default Units

1 In damper no edit 1 8 1 No’s
1 Action edit Open/Close

11. Troubleshooting
EFFECT POSSIBLE CAUSE CORRECTIVE ACTION
Turn On Power &Check
Loss of mains voltage
connections on power supply
No Operation, input terminals
No Display, LED&
MCB tripped
No Response Reset MCB
Fuse blown
Replace Fuse
Check the wire connection for the
filter bus, whether A&B swapped.

Connect Cable Shield to

All valves Powered protective earth.
Filter bus error
on but no operation
Check Line Termination

Separate the communication

cable from power cables.
Wrong analog value
Refer Respective Menu section&
Includes: Wrong Scale settings
change the settings as per the
System Pressure,
transmitter specification.
Differential
Pressure,
Disconnect & Reconnect
Manifold Pressure, Transmitter malfunction
transmitter
BBD, Hopper
Temperature
Replace Transmitter
Check both connection of
solenoid common and control
All purge valves fail No outputs connected / signal.
to open No output load sensed
In case of AC Valves check the
switch position in boards
Valve not connected Check the valve connection
One or more Purge
valve not open Valve wire bruised Replace bruised valve wire
Valve defect Replace valve
Manifold Pressure Drop
Replace faulty solenoid
Wrong System Pressure
Troubleshoot/replace Pressure
Isolation Valve
transmitter
frequent Close / Manifold Pressure
Isolation Valve Transmitter malfunction
Troubleshoot for
Permanent Close
“Wronganalogvalue”
Improper settings for
Manifold Pressure
“Regain%”
Limit switch did not toggle
Check the Limit switch
Damper move time set too
Damper not Refer Menu Section 5.2.2.3.1&
short
opening/closing change
Broken or short cut wire at
Check wire connection
damper or limit switch

Damper move time set too Refer Menu Section 5.2.2.3.1&

short change
Damper closes and
opens immediately Alarm present in the damper Check for the alarm, clear and
reset it

Check the Valve or hopper is in

Some Valve
Local mode
Controller or
Hopper Controller Filter bus error
Check the communication Wire
are not
connection in TB
communicating
Anybus Module Not No Data Received in CCS. Check Earth connection.
Communicating
with Master MODBUS status “NOK” Connect Jumper in Master
Controller Motherboard Refer section 1.4.3

Check the LED status of Module

to find the reason. Refer section
16.2

Note: Before taking any corrective action please refer to “Alarm and Event Report” in
the Master Controller to find the possible cause

APPENDIX

12. PCB Details

12.1.SPC1691 MB Electronic Board

SPC1691 MB Electronic Board Unit

Smart Tool
HMI
Port
Interface
board

Programming
Port (ISP)

Hardwired
Remote
Input 2

24V DC (+)
5V DC (+)
No Connection
0V DC

Relay
Anybus Outputs Filter bus
Communication Communication
Port Port

Hardwired
Remote Input 1

SPC1691 MB Electronic Board Unit (1337D) - Specification

S.No Item Specification

1 Board Type SPC Mother Board
2 Board Number 024-1337Dspl
3 Input voltage 24V DC & 5V DC
4 Input current 140mA & 200mA
5 Digital Input Type AC / DC
6 No of Digital Inputs 2
7 Digital Input Range 24V-5mA
8 Digital Output Type AC / DC
9 No of Digital Outputs 5
10 Digital Output Range 24V-1A per channel
11 Analog Input Type 4-20mA
12 Analog Input Resolution 12-bit
13 No of Analog Input channels 2
14 RS485 Communication channel 2 no's
15 RS232 serial port 1 no

SPC1691 MB Electronic Board Unit (1337D) – Pin Details

PIN
DETAILS
NO
1 +24 V DC INPUT POWER SUPPLY
2 +5V DC INPUT POWER SUPPLY
3 NC
4 -24 V DC INPUT POWER SUPPLY
5 RS485 COMMUNICATION1 A
6 RS485 COMMUNICATION1 B
7 RELAY1 INPUT (24V DC)
8 RELAY1 OUTPUT
9 RELAY2 INPUT (24V DC)
10 RELAY2 OUTPUT
11 RELAY3 INPUT (24V DC)
12 RELAY3 OUTPUT
13 RELAY4 INPUT (24V DC)
14 RELAY4 OUTPUT
15 RELAY5 INPUT (24V DC)
16 RELAY5 OUTPUT
17 DIGITAL INPUT1 + (24VDC or AC)
18 DIGITAL INPUT1 - (24VDC or AC)
19 RS485 COMMUNICATION2 A
20 RS485 COMMUNICATION2 B
21 CURRENT INPUT1 LOOP + (24VDC)
22 CURRENT INPUT1 LOOP -
23 CURRENT INPUT2 LOOP + (24VDC)
24 CURRENT INPUT2 LOOP -
25 DIGITAL INPUT2 + (24VDC or AC)
26 DIGITAL INPUT2 - (24VDC or AC)
P2 RS232 COMMUNICATION PORT

12.2.SPC1691 HMI Electronic Board

SPC1691 HMI Electronic Board Unit

LCD Screen

Fault
Indicator Menu Keys
(Up, Down,
Left, Right,
Enter,
Escape)
Mode
Indicator
On – Local
Off - Remote

Function Key Start Stop Key

(Toggle Key
Local/Remote)

Filter Start Indicator

Green – Start
Red - Stop

12.3.SPC MB Electronic Board (Ver 1.1)

SPC MB Electronic Board (Ver 1.1)

Programmin
g Port (ISP)

24 DC (+)
Touch Screen
Port

Anybus
No Connection Filter bus Smart tool
Communication
Port Communication Port
Port
0V DC

SPC MB Electronic Board Unit (Ver 1.1) - Specification

S.No Item Specification

1 Board Type SPC Mother Board
2 Board Number SPCMB_Ver1.1
3 Input voltage 24VDC
4 Input current 100mA
5 RS485 Communication channel 2 no's
6 RS232 serial port 2 no's

SPC MB Electronic Board Unit (Ver 1.1) – Pin Details

PIN
DETAILS
NO.
1 +24 V DC INPUTPOWER SUPPLY
2 NC
3 -24 V DC INPUTPOWER SUPPLY
4 RS485 COMMUNICATION1 A
5 RS485 COMMUNICATION1 B
6 RS485 COMMUNICATION2 A
7 RS485 COMMUNICATION2 B
8 RS485 COMMUNICATION2 A Looping to Next Electronic Board
9 RS485 COMMUNICATION2 B Looping to Next Electronic Board
P1 RS232 COMMUNICATION PORT1(For connecting smart tool)
P2 RS232 COMMUNICATION PORT2 (For connecting Touch screen)

12.4. SPC HMI Electronic Board (Ver 1.1)

SPC HMI Electronic Board (Ver 1.1) Unit

LED 1 LED 2 LED 3

LCD

Menu Keys
(Up,Down,
Left,
Right,Enter,
Escape)

Function key Start Key Stop key

(Toggle
Local/Remote)

12.5.SPC DO Electronic Board Unit / DO16 DC Electronic Board

SPC DO Electronic Board Unit / DO16 DC Electronic Board Unit

Programming
Port (ISP)

End
Termination
Switch

Power Supply 24V

DC
Solenoid Valve Communication
Outputs Port

Power Supply Loop to

the next Electronic
Board

SPC DO Electronic Board Unit / DO16 DC Electronic Board Unit - Specification

S.No Item Specification

1 Board Type Digital Output-DC
2 Board Number 025-147C
3 Input voltage 24V DC
4 Input current 2.2A
5 No of Output Channels 16
6 Output Type Source
7 Output Voltage 24V
8 Output Current 2A / channel*
9 RS485 Communication channel 1 no
* Only one channel will be ON at a given time

SPC DO Electronic Board Unit / DO16 DC Electronic Board Unit – Pin Details

PIN
DETAILS
NO
1 +24 V DC INPUTPOWER SUPPLY
2 -24 V DC INPUTPOWER SUPPLY
3 +24 V DC Looping to Next Electronic Board
4 -24 V DC Looping to Next Electronic Board
5 5V DC Looping to Next Electronic Board
6 DC SOLENOID O/P1
7 DC SOLENOID O/P2
8 DC SOLENOID O/P3
9 DC SOLENOID O/P4
10 DC SOLENOID O/P5
11 DC SOLENOID O/P6
12 DC SOLENOID O/P7
13 DC SOLENOID O/P8
14 DC SOLENOID O/P9
15 DC SOLENOID O/P10
16 DC SOLENOID O/P11
17 DC SOLENOID O/P12
18 DC SOLENOID O/P13

19 DC SOLENOID O/P14
20 DC SOLENOID O/P15
21 DC SOLENOID O/P16
22 RS485 COMMUNICATION A
23 RS485 COMMUNICATION B
24 RS485 COMMUNICATION A Looping to Next Electronic Board
25 RS485 COMMUNICATION B Looping to Next Electronic Board

12.6. SPC DO Electronic Board Unit / DO16 AC Electronic Board

SPC DO Electronic Board Unit / DO16 AC Electronic Board Unit

Programming
Port (ISP)

SW 1SW 2
1 – ON 1 – ON
2 – OFF 2 – OFF
3 – ON 3 – OFF SW 1
4 – OFF 4 – ON
SW 2

End
Termination
Switch

Communication Port
Power Supply 24V
DC

Solenoid Input Voltage Solenoid valve

Power Supply Loop to
Output
the next Electronic
Board

SPC DO Electronic Board Unit / DO16 AC Electronic Board Unit - Specification

S.No Item Specification

1 Board Type Digital Output-AC
2 Board Number 025-162C
3 Input(AUX) voltage 24VDC
4 Input current 50mA
5 No of Output Channels 16
6 Output voltage 24VAC / 110VAC / 230VAC
7 Output Current 0.5A / Channel*
8 RS485 Communication channel 1 no
* Only one channel will be ON at a given time

SPC DO Electronic Board Unit / DO16 AC Electronic Board Unit – Pin Details

PIN
DETAILS
NO
1 +24 V DC INPUTPOWER SUPPLY
2 -24 V DC INPUTPOWER SUPPLY
3 +24V DC Looping to Next Electronic Board
4 -24 V DC Looping to Next Electronic Board
5 5V DC Looping to Next Electronic Board
6 230V AC/PHASE(P) INPUT
7 230V AC/NEUTRAL(N) INPUT
8 SOLENOID O/P 1
9 SOLENOID O/P 2
10 SOLENOID O/P 3
11 SOLENOID O/P 4
12 SOLENOID O/P 5
13 SOLENOID O/P 6
14 SOLENOID O/P 7
15 SOLENOID O/P 8
16 SOLENOID O/P 9

17 SOLENOID O/P 10
18 SOLENOID O/P 11
19 SOLENOID O/P 12
20 SOLENOID O/P 13
21 SOLENOID O/P 14
22 SOLENOID O/P 15
23 SOLENOID O/P 16
A RS485 COMMUNICATION A
B RS485 COMMUNICATION B
A RS485 COMMUNICATION A Looping to Next Electronic Board
B RS485 COMMUNICATION B Looping to Next Electronic Board

12.7. DO2 Module Electronic Board Unit / DO2 DC Electronic Board

DO2 Module Electronic Board Unit / DO2 DC Electronic Board Unit

Digital
outputs

Programming
Port (ISP)

End Termination
Power supply Switch
24V DC

Communication
Port

DO2 Module Electronic Board Unit / DO2 DC Electronic Board Unit - Specification

S.No Item Specification

1 Board Type Digital Output-DC
2 Board Number 025-151B
3 Input voltage 24V DC
4 Input current 4.1A
5 No of Output Channels 2
6 Output Type Source
7 Output Voltage 24V
8 Output Current 2A / channel
9 RS485 Communication channel 1 no

DO2 Module Electronic Board Unit / DO2 DC Electronic Board Unit – Pin Details

PIN
DETAILS
NO
1 +24 V DC INPUT POWER SUPPLY
2 -24 V DC INPUT POWER SUPPLY
3 RS485 COMMUNICATION A
4 RS485 COMMUNICATION B
5 24VDC SOLENOID OUTPUT 1
6 24VDC SOLENOID OUTPUT 2

12.8. DO2 Module Electronic Board Unit / DO2 AC Electronic Board

DO2 Module Electronic Board Unit / DO2 AC Electronic Board Unit

Programming Port
(ISP)

SW 1 SW 2

SW 1 SW 2
SW 3 SW 4 1 – ON 1 – ON
2 – OFF 2 – OFF
3 – OFF 3 – OFF
4 – ON 4 – ON
SW 3 SW 4
1 – OFF 1 – OFF
2 – ON 2 – ON
3 – OFF 3 – OFF
4 – ON 4 – ON

End
Terminati
on Switch
Solenoid Digital
Communicat
Input Outputs
ion Port
Power Supply
24V DC

DO2 Module Electronic Board Unit / DO2 AC Electronic Board Unit - Specification

S.No Item Specification

1 Board Type Digital Output-AC
2 Board Number 025-163B
3 Input(AUX) voltage 24V DC
4 Input current 50mA
5 No of Output Channels 2
6 Output Voltage 24VAC / 110VAC / 230VAC
7 Output Current 0.5A / channel
8 RS485 Communication channel 1 no

DO2 Module Electronic Board Unit / DO2 AC Electronic Board Unit – Pin Details

PIN
DETAILS
NO.
1 +24 V DC INPUT POWER SUPPLY
2 -24 V DC INPUT POWER SUPPLY
3 +24 V DC Looping to Next Electronic Board
4 -24 V DC Looping to Next Electronic Board
5 RS485 COMMUNICATION A
6 RS485 COMMUNICATION B
7 RS485 COMMUNICATION A Looping to Next Electronic Board
8 RS485 COMMUNICATION B Looping to Next Electronic Board
9 230V AC/PHASE(P) INPUT
10 230V AC/NEUTRAL(N) INPUT
11 SOLENOID OUTPUT 1
12 SOLENOID OUTPUT 2

12.9.AI8DI32 Module Electronic Board

AI8DI32 Module Electronic Board Unit

Programming
Port (ISP)

Communication
Port
Power Supply 24V
DC
Analog Inputs
Digital Inputs

AI8DI32 Module Electronic Board Unit - Specification

S.No Item Specification

1 Board Type Analog Input8 Digital Input32
2 Board Number 025-126
3 Input voltage 24VDC
4 Input current 400mA
5 Analog Input Type 4 - 20mA
6 Analog Input Resolution 8-bit
7 No of Analog Input channels 8
8 Digital Input Type DC
9 digital Input Range 24V-5mA
10 No of Digital Input channels 32
11 RS485 Communication channel 1 no

AI8DI32 Module Electronic Board Unit – Pin Details

PIN
DETAILS
NO
1 +24 V DC INPUT POWER SUPPLY
2 -24 V DC INPUT POWER SUPPLY
3 +24V DC COMMON FOR DIGITAL INPUT
4 DIGITAL INPUT (24VDC)
5 DIGITAL INPUT (24VDC)
6 DIGITAL INPUT (24VDC)
7 DIGITAL INPUT (24VDC)
8 DIGITAL INPUT (24VDC)
9 DIGITAL INPUT (24VDC)
10 DIGITAL INPUT (24VDC)
11 DIGITAL INPUT (24VDC)
12 DIGITAL INPUT (24VDC)
13 DIGITAL INPUT (24VDC)
14 DIGITAL INPUT (24VDC)
15 DIGITAL INPUT (24VDC)
16 DIGITAL INPUT (24VDC)
17 DIGITAL INPUT (24VDC)
18 DIGITAL INPUT (24VDC)
19 DIGITAL INPUT (24VDC)
20 DIGITAL INPUT (24VDC)
21 DIGITAL INPUT (24VDC)
22 DIGITAL INPUT (24VDC)
23 DIGITAL INPUT (24VDC)
24 DIGITAL INPUT (24VDC)
25 DIGITAL INPUT (24VDC)
26 DIGITAL INPUT (24VDC)
27 DIGITAL INPUT (24VDC)
28 DIGITAL INPUT (24VDC)

29 DIGITAL INPUT (24VDC)

30 DIGITAL INPUT (24VDC)
31 DIGITAL INPUT (24VDC)
32 DIGITAL INPUT (24VDC)
33 DIGITAL INPUT (24VDC)
34 DIGITAL INPUT (24VDC)
35 DIGITAL INPUT (24VDC)
36 -24 V DC
37 CURRENT INPUT1 LOOP + (24VDC)
38 CURRENT INPUT1 LOOP -
39 CURRENT INPUT2 LOOP + (24VDC)
40 CURRENT INPUT2 LOOP -
41 CURRENT INPUT3 LOOP + (24VDC)
42 CURRENT INPUT3 LOOP -
43 CURRENT INPUT4 LOOP + (24VDC)
44 CURRENT INPUT4 LOOP -
45 CURRENT INPUT5 LOOP + (24VDC)
46 CURRENT INPUT5 LOOP -
47 CURRENT INPUT6 LOOP + (24VDC)
48 CURRENT INPUT6 LOOP -
49 CURRENT INPUT7 LOOP + (24VDC)
50 CURRENT INPUT7 LOOP -
51 CURRENT INPUT8 LOOP + (24VDC)
52 CURRENT INPUT8 LOOP -
A RS485 COMMUNICATION A
B RS485 COMMUNICATION B

12.10. AO2 Module Electronic Board

AO 2
AO2 Module Electronic Board Unit 24 V + input
AO 1
24 V + input

Programming Port
(ISP)

Power Supply 24V Communication Port

AO2 Module Electronic Board Unit – Specification

S.No Item Specification

1 Board Type Analog Output 2
2 Board Number 025-129C
3 Input voltage 24VDC
4 Input current 100mA
5 Analog Output Type 4-20mA
6 Analog output Resolution 10-bit
7 Number of Analog Output channels 2 no's
8 RS485 Communication channel 1 no

AO2 Module Electronic Board Unit – Pin Details

PIN
DETAILS
NO
1 CURRENTOUTPUT 1LOOP+ (24VDC INPUT)
2 CURRENTOUTPUTLOOP-
3 CURRENTOUTPUT 2 LOOP + (24VDC INPUT)
4 CURRENTOUTPUT 2 LOOP -
5 +24 V DC INPUT POWER SUPPLY
6 -24 V DC INPUTPOWER SUPPLY
7 RS485 COMMUNICATION A
8 RS485 COMMUNICATION B
9 SWITCH

12.11.AI2DI8 Module Electronic Board

AI2DI8 Module Electronic Board Unit

Analog
Digital Inputs Inputs

Programming
Port (ISP)

24V DC (+) Input

24V DC (+) Loop to next board

0V DC Communication Port
0V DC Loop to next board

AI2DI8 Module Electronic Board Unit - Specification

S.No Item Specification
1 Board Type Analog input2 Digital Input8
2 Board Number 025-141
3 Input voltage 24VDC
4 Input current 150mA
5 Analog Input Type 4-20mA
6 Analog Input Resolution 10-bit
7 No of Analog Input channels 2 no's
8 Digital Input Type DC
9 Digital Input Range 24V-5mA
10 Number of Digital Input channels 8no's
11 RS485 Communication channel 1 no

AI2DI8 Module Electronic Board Unit – Pin Details

PIN
DETAILS
NO
1 CURRENT INPUT1 LOOP -
2 CURRENT INPUT1 LOOP + (24VDC)
3 CURRENT INPUT2 LOOP -
4 CURRENT INPUT2 LOOP + (24VDC)
5 DIGITAL INPUT1 (24VDC)
6 DIGITAL INPUT2 (24VDC)
7 DIGITAL INPUT3 (24VDC)
8 DIGITAL INPUT4 (24VDC)
9 DIGITAL INPUT5 (24VDC)

10 DIGITAL INPUT6 (24VDC)

11 DIGITAL INPUT7 (24VDC)
12 DIGITAL INPUT8 (24VDC)
13 +24 V DC INPUT POWER SUPPLY
14 +24 V DC INPUT Looping to Next Electronic Board
15 -24 V DC INPUT POWER SUPPLY
16 -24 V DC INPUT Looping to Next Electronic Board
17 RS485 COMMUNICATION B
18 RS485 COMMUNICATION A
19 Switch

12.12. Isolator Module Electronic Board

Isolator Module Electronic Board Unit

Isolator Input

Isolator Outputs

Programming Port
(ISP)

Power Supply 24V

Communication Port
DC

Isolator Module Electronic Board Unit - Specification

S.No Item Specification

1 Board Type Analog Isolator
2 Board Number 025-164
3 Input voltage 24VDC
4 Input current 150mA
5 Analog Input Type 4-20mA
6 Analog Input Resolution 10-bit
7 No of Analog Input Channel 1 no
8 Analog Output Type 4-20mA
9 Analog output Resolution 10-bit
10 No of Analog Output Channels 2 no's

Isolator Module Electronic Board Unit – Pin Details

PIN
DETAILS
NO.
1 +24 V DC INPUTPOWER SUPPLY
2 -24 V DC INPUTPOWER SUPPLY
3 RS485 COMMUNICATION A
4 RS485 COMMUNICATION B
5 CURRENT OUTPUT1 LOOP + (24VDC INPUT)
6 CURRENT OUTPUT1 LOOP -
7 CURRENT OUTPUT 2 LOOP + (24VDC INPUT)
8 CURRENT OUTPUT 2 LOOP -
9 +24V DC COMMON
10 -24 V DC COMMON
11 CURRENT INPUT1 LOOP
12 NO CONNECTION

12.13.AI4DI2 Module Electronic Board

AI4DI2 Module Electronic Board Unit

Analog
Inputs
Digital
Inputs

Programming Port
(ISP)

Power Supply 24V Communication

DC Port

AI4DI2 Module Electronic Board Unit - Specification

S.No Item Specification

1 Board Type Analog input4 Digital Input2
2 Board Number AIM-416
3 Input voltage 24VDC
4 Input current 200mA
5 Analog Input Type 4-20mA
6 Analog Input Resolution 15-bit
7 Number of Analog Input channels 4 no's
8 Digital Input Type DC
9 Digital Input Range 24V-5mA
10 Number of Digital Input channels 2no's
11 RS485 Communication channel 1 no

AI4DI2 Module Electronic Board Unit – Pin Details

PIN
DETAILS
NO
1 +24 V DC INPUTPOWER SUPPLY
2 -24 V DC INPUTPOWER SUPPLY
3 RS485 COMMUNICATION A
4 RS485 COMMUNICATION B
5 CURRENT INPUT1 LOOP + (24VDC)
6 CURRENT INPUT1 LOOP -
7 CURRENT INPUT2 LOOP + (24VDC)
8 CURRENT INPUT2 LOOP -
9 CURRENT INPUT3 LOOP + (24VDC)
10 CURRENT INPUT3 LOOP -
11 CURRENT INPUT4 LOOP + (24VDC)
12 CURRENT INPUT4 LOOP -
13 +24V DC COMMON FOR DIGITAL INPUT
14 DIGITAL INPUT1 (24VDC)
15 +24V DC COMMON FOR DIGITAL INPUT

16 DIGITAL INPUT2 (24VDC)

12.14.Power Supply Board

Power Supply Board Unit

24V AC Input

5VDC Output

Power Supply Board Unit - Specification

S.No Item Specification

1 Board Type 5V DC Power Supply
2 Board Number PS-152B
3 Input voltage 24 AC
4 Input current 0.5A
5 Output voltage 5VDC
6 Output current 0.3A

Power Supply Board Unit – Pin Details

PIN
DETAILS
NO.
1 24V AC Phase
2 Earth
3 Neutral
4 +5V DC OUTPUT
5 -5V DC OUTPUT

12.15. Handheld Display

Handheld Display Unit

Connection Method

20 Pin Connector

26 Pin Connector

13. Power Consumption

Current
S.No Board Type Consumption/Board At
24VDC(mA)
1 SPC MB Electronic Board Unit 230
SPC DO Electronic Board Unit / DO16 DC (or) AC
2 30
Electronic Board Unit
DO2 Module Electronic Board Unit / DO2 DC (or)
3 15
Electronic Board Unit
4 AI8DI32 Module Electronic Board Unit 400
5 AO2 Module Electronic Board Unit 100
6 AI2DI8 Module Electronic Board Unit 150
7 Isolator Module Electronic Board Unit 150
8 AI4DI2 Module Electronic Board Unit 200

14. Field Wiring Instructions

1. Terminal block type :Double-level spring-cage terminal block(PHOENIX TB’s)
Wire size :AWG: 24 – 12
Stripping length : 8 to 10 mm
Connection type : Spring-cage connection

2. Terminal block type :Fuse modular terminal block(PHOENIX TB’s)

Wire size :AWG: 24 – 10
Stripping length : 8 to 10 mm
Connection type : Spring-cage connection

3. Terminal block type :Fuse terminal block(ELMEX TB’s)

Wire size :AWG: 24 – 12
Stripping length : 9 mm
Connection type : MS screw clamp
Tightening torque : 7 Lbln

4. Material : MCB with UL489

Wire size :AWG: 18 – 10
Connection type : MS screw type
Tightening torque : 25 Lbln

15. Data table with description

15.1 Command Table
Posi
tion Bit Function Description
0
0 Local Control Disabled For Remote mode enable this bit
1 Keypad Lock To lock keypad enable this bit
2 Isolation Valve logic Override Bit=1: IV Logic disabled
3 Reserved ( Do not Use ) N/A
Double Purge Single Cycle Bit=1: Double purge single cycle
4 Request selected
Double Purge Continuous Bit=1: Double purge continuous cycle
5 CycleRequest selected
6 Reserved ( Do not Use ) N/A
7 Reserved ( Do not Use ) N/A

8 Filter Start/Stop ( 0-Stop 1-Start) Bit 1 - Start Filter

9 Reserved ( Do not Use ) N/A
10 Emergency Stop Bit=1: Activate Emergency stop
11 Alarm Reset Bit=1: Alarm Reset
12 Off-line Cleaning Request Bit=1: Offline cleaning selected
13 After Cleaning Request Bit=1: After cleaning selected
14 Forced Cleaning Request Bit=1: Forced cleaning selected
15 Semi-Offline Cleaning Request Bit=1: Semi offline cleaning selected
1
0 Close Compartment - 9 Bit=1: To close cmpt 9
1 Close Compartment - 10 Bit=1: To close cmpt 10
2 Close Compartment - 11 Bit=1: To close cmpt 11
3 Close Compartment - 12 Bit=1: To close cmpt 12
4 Close Compartment - 13 Bit=1: To close cmpt 13
5 Close Compartment - 14 Bit=1: To close cmpt 14
6 Close Compartment - 15 Bit=1: To close cmpt 15
7 Close Compartment - 16 Bit=1: To close cmpt 16

8 Close Compartment - 1 Bit=1: To close cmpt 1

9 Close Compartment - 2 Bit=1: To close cmpt 2
10 Close Compartment - 3 Bit=1: To close cmpt 3
11 Close Compartment - 4 Bit=1: To close cmpt 4
12 Close Compartment - 5 Bit=1: To close cmpt 5
13 Close Compartment - 6 Bit=1: To close cmpt 6
14 Close Compartment - 7 Bit=1: To close cmpt 7

Posi
tion Bit Function Description
15 Close Compartment - 8 Bit=1: To close cmpt 8
2
0 Clean Compartment - 1 Bit=1: To clean cmpt 1
1 Clean Compartment - 2 Bit=1: To clean cmpt 2
2 Clean Compartment - 3 Bit=1: To clean cmpt 3
3 Clean Compartment - 4 Bit=1: To clean cmpt 4
4 Clean Compartment - 5 Bit=1: To clean cmpt 5
5 Clean Compartment - 6 Bit=1: To clean cmpt 6
6 Clean Compartment - 7 Bit=1: To clean cmpt 7
7 Clean Compartment - 8 Bit=1: To clean cmpt 8

8 Reserved ( Do not Use ) N/A

9 Reserved ( Do not Use ) N/A
10 Reserved ( Do not Use ) N/A
11 Reserved ( Do not Use ) N/A
12 Reserved ( Do not Use ) N/A
13 Reserved ( Do not Use ) N/A
14 Reserved ( Do not Use ) N/A
15 Reserved ( Do not Use ) N/A
3
0 Reserved ( Do not Use ) N/A
1 Reserved ( Do not Use ) N/A
2 Reserved ( Do not Use ) N/A
3 Reserved ( Do not Use ) N/A
4 Reserved ( Do not Use ) N/A
5 Reserved ( Do not Use ) N/A
6 Reserved ( Do not Use ) N/A
7 Reserved ( Do not Use ) N/A

8 Clean Compartment - 9 Bit=1: To clean cmpt 9

9 Clean Compartment - 10 Bit=1: To clean cmpt 10
10 Clean Compartment - 11 Bit=1: To clean cmpt 11
11 Clean Compartment - 12 Bit=1: To clean cmpt 12
12 Clean Compartment - 13 Bit=1: To clean cmpt 13
13 Clean Compartment - 14 Bit=1: To clean cmpt 14
14 Clean Compartment - 15 Bit=1: To clean cmpt 15
15 Clean Compartment - 16 Bit=1: To clean cmpt 16
4 Reserved ( Do not Use ) N/A
5 Reserved ( Do not Use ) N/A
6 Reserved ( Do not Use ) N/A

Posi
tion Bit Function Description
7 Reserved ( Do not Use ) N/A
8 Reserved ( Do not Use ) N/A
9 Reserved ( Do not Use ) N/A
10 Test Function : Compartment No Provide compartment number
Test command selection(0 - No Test,1
- Purge Valve Command,3 - Damper
Test Command ( Refer Note1 ) Control,4 - Isolation Valve)
11
0 Test Function: Inlet Damper 1 Bit=1:To test inlet damper 1
1 Reserved ( Do not Use ) N/A
2 Test Function: Outlet Damper 1 Bit=1:To test outlet damper
3 Test Function: Outlet Damper 2 Bit=1:To test outlet damper 2
Test Function: Damper Direction ( To open any damper bit -0,To close
4 0-Open 1-Close ) any damper bit -1
Test Function: Unlock Isolation
Bit=1:To open isolation valve
5 Valve
Test Function: Unlock All Isolation
Bit=1:To open all isolation valve
6 Valve
7 Reserved ( Do not Use ) N/A
Test Function : Valve Number (
Provide isolation valve number
Refer Note-2 )
12 Reserved ( Do not Use ) N/A
13 Reserved ( Do not Use ) N/A
14 Reserved ( Do not Use ) N/A

*** Note 1 : Test Command

0 - No Test
1 - Purge Valve Command-Sequence
3 - Damper Control
4 - Isolation Valve
5 - Purge Valve Command-Individual

*** Note 2
For Isolation Valve Test Consider Valve
Number as Isolation Valve No
For Purge Valve Command-Individual
Consider Valve Number as Purge Valve
No

15.2 Status Table

Posi
tion Bit Function Description
0
0 Reserved ( Do not Use ) N/A
1 Watchdog Timer This bit toggles every 3 seconds
2 BGC Cleaning Activated Bit=1:Back ground cleaning activated
3 Semi-Offline Cleaning Activated Bit=1:Semi offline cleaning activated
Double Purge Single Bit=1:Double purge single cleaning
4 cycleActivated activated
Double Purge Continuous cycle Bit=1:Double purge continuous cycle
5 Activated activated
6 Reserved ( Do not Use ) N/A
7 Reserved ( Do not Use ) N/A

8 Cleaning Activated Bit=1: Cleaning activated

9 Emergency Stop Bit=1: Emergengy stop activated

10 Off-line Cleaning Activated Bit=1: Offline cleaning activated

11 Cleaning Cycle in Operation Bit=1: Cleaning cycle in operation

12 After Cleaning Activated Bit=1: After cleaning activated

13 Forced Cleaning Activated Bit=1: Forced cleaning activated

14 Compartment Cleaning Activated Bit=1: Cmpt cleaning activated

15 Local Control Activated Bit=1: Controller in Local mode

1 Active Valve ( Low ) Active valve number is displayed
Active Compartment ( High ) Active Cmpt number is displayed
2
0 Compartment - 9 Closed Bit=1: Cmpt 9 closed
1 Compartment - 10 Closed Bit=1: Cmpt 10 closed
2 Compartment - 11 Closed Bit=1: Cmpt 11 closed
3 Compartment - 12 Closed Bit=1: Cmpt 12 closed
4 Compartment - 13 Closed Bit=1: Cmpt 13 closed
5 Compartment - 14 Closed Bit=1: Cmpt 14 closed
6 Compartment - 15 Closed Bit=1: Cmpt 15 closed
7 Compartment - 16 Closed Bit=1: Cmpt 16 closed

8 Compartment - 1 Closed Bit=1: Cmpt 1 closed

9 Compartment - 2 Closed Bit=1: Cmpt 2 closed
10 Compartment - 3 Closed Bit=1: Cmpt 3 closed
11 Compartment - 4 Closed Bit=1: Cmpt 4 closed
12 Compartment - 5 Closed Bit=1: Cmpt 5 closed
13 Compartment - 6 Closed Bit=1: Cmpt 6 closed

Posi
tion Bit Function Description
14 Compartment - 7 Closed Bit=1: Cmpt 7 closed
15 Compartment - 8 Closed Bit=1: Cmpt 8 closed
3
0 Cleaning in Compartment - 1 Bit=1: Cleaning in Cmpt 1
1 Cleaning in Compartment - 2 Bit=1: Cleaning in Cmpt 2
2 Cleaning in Compartment - 3 Bit=1: Cleaning in Cmpt 3
3 Cleaning in Compartment - 4 Bit=1: Cleaning in Cmpt 4
4 Cleaning in Compartment - 5 Bit=1: Cleaning in Cmpt 5
5 Cleaning in Compartment - 6 Bit=1: Cleaning in Cmpt 6
6 Cleaning in Compartment - 7 Bit=1: Cleaning in Cmpt 7
7 Cleaning in Compartment - 8 Bit=1: Cleaning in Cmpt 8

8 Reserved ( Do not Use ) N/A

9 Reserved ( Do not Use ) N/A
10 Reserved ( Do not Use ) N/A
11 Reserved ( Do not Use ) N/A
12 Reserved ( Do not Use ) N/A
13 Reserved ( Do not Use ) N/A
14 Reserved ( Do not Use ) N/A
15 Reserved ( Do not Use ) N/A
4
0 Reserved ( Do not Use ) N/A
1 Reserved ( Do not Use ) N/A
2 Reserved ( Do not Use ) N/A
3 Reserved ( Do not Use ) N/A
4 Reserved ( Do not Use ) N/A
5 Reserved ( Do not Use ) N/A
6 Reserved ( Do not Use ) N/A
7 Reserved ( Do not Use ) N/A

8 Cleaning in Compartment - 9 Bit=1: Cleaning in Cmpt 9

9 Cleaning in Compartment - 10 Bit=1: Cleaning in Cmpt 10
10 Cleaning in Compartment - 11 Bit=1: Cleaning in Cmpt 11
11 Cleaning in Compartment - 12 Bit=1: Cleaning in Cmpt 12
12 Cleaning in Compartment - 13 Bit=1: Cleaning in Cmpt 13
13 Cleaning in Compartment - 14 Bit=1: Cleaning in Cmpt 14
14 Cleaning in Compartment - 15 Bit=1: Cleaning in Cmpt 15
15 Cleaning in Compartment - 16 Bit=1: Cleaning in Cmpt 16
5
0 Inlet Damper Alarm Bit=0: IDalarm present
1 Outlet Damper Alarm Bit=0: OD alarm present
2 Filter-Bus Error Bit=0: Filter bus alarm present
3 Reserved ( Do not Use ) N/A
4 Reserved ( Do not Use ) N/A

Posi
tion Bit Function Description
5 Reserved ( Do not Use ) N/A
6 Reserved ( Do not Use ) N/A
7 Reserved ( Do not Use ) N/A

8 General Alarm Bit=0: alarm present in filter

9 Differential Pressure Alarm Bit=0: DP alarm present
10 System Pressure Alarm Bit=0: SP alarm present
11 Manifold Pressure Alarm Bit=0: M.Pr alarm present
12 Isolation Valve Malfunction Bit=0: IV alarm present
13 Purge Valve Malfunction Bit=0: P.valve alarm present
14 Hopper High Level Bit=0: Level switch alarm present
Bit=0: Avg dust high level alarm
15 Dust High Level present
6
0 Reserved ( Do not Use ) N/A
1 Reserved ( Do not Use ) N/A
2 Reserved ( Do not Use ) N/A
3 Reserved ( Do not Use ) N/A
4 Reserved ( Do not Use ) N/A
5 Reserved ( Do not Use ) N/A
6 Reserved ( Do not Use ) N/A
7 Reserved ( Do not Use ) N/A

8 DP High Level Alarm Bit=0: DP high alarm present

9 DP High High Level Alarm Bit=0: DP high high alarm present
10 DP Low Level Alarm Bit=0: DP low alarm present

11 DP Sensor Fault Bit=0: DP sensor fault alarm present

12 System Pr. High Level Alarm Bit=0: SP high alarm present
13 System Pr. Low Level Alarm Bit=0: SP low alarm present

14 System Pr. Sensor Fault Bit=0: SP sensor fault alarm present

15 Reserved ( Do not Use ) N/A
7 Reserved ( Do not Use ) N/A
8 Reserved ( Do not Use ) N/A
9 Reserved ( Do not Use ) N/A
10 Compartment - 1 Data
0 Isolation Valve-1 Open Bit=1: IV 1 open
1 Isolation Valve-2 Open Bit=1: IV 2 open
2 Isolation Valve-3 Open Bit=1: IV 3 open
3 Isolation Valve-4 Open Bit=1: IV 4 open
4 Manifold Pressure-1 Alarm Bit=0: alarm present in M.Pr 1
5 Manifold Pressure-2 Alarm Bit=0: alarm present in M.Pr 2
6 Manifold Pressure-3 Alarm Bit=0: alarm present in M.Pr 3
7 Manifold Pressure-4 Alarm Bit=0: alarm present in M.Pr 4

Posi
tion Bit Function Description

8 Inlet Damper-1 Open Bit=1: ID 1 open

9 Inlet Damper-1 Close Bit=1: ID 1 close
10 Reserved ( Do not Use ) N/A
11 Reserved ( Do not Use ) N/A
12 Outlet Damper-1 Open Bit=1: OD 1 open
13 Outlet Damper-1 Close Bit=1: OD 1 close
14 Outlet Damper-2 Open Bit=1: OD 2 open
15 Outlet Damper-2 Close Bit=1: OD 2 close
11 Last Failed Valve Number Last failed P.valve number displayed

8 Valve Current low(Wire-break) Bit=0: WB alarm present in P.valves

9 Valve Current High(Short-cut) Bit=0: SC alarm present in P.valves
10 Reserved ( Do not Use ) N/A
11 Valve Not Opening Bit=0: N.O alarm present in P.valves
12 Valve Not Closing Bit=0: N.C alarm present in P.valves
13 Dust High( Manifold-1 ) Bit=0: BBD alarm present in Manifold 1
14 Dust High( Manifold-2 ) Bit=0: BBD alarm present in Manifold 2
15 Reserved ( Do not Use ) N/A
40 Compartment - 16 Data
0 Isolation Valve-1 Open Bit=1: IV 1 open
1 Isolation Valve-2 Open Bit=1: IV 2 open
2 Isolation Valve-3 Open Bit=1: IV 3 open
3 Isolation Valve-4 Open Bit=1: IV 4 open
4 Manifold Pressure-1 Alarm Bit=0: alarm present in M.Pr 1
5 Manifold Pressure-2 Alarm Bit=0: alarm present in M.Pr 2
6 Manifold Pressure-3 Alarm Bit=0: alarm present in M.Pr 3
7 Manifold Pressure-4 Alarm Bit=0: alarm present in M.Pr 4

8 Inlet Damper-1 Open Bit=1: ID 1 open

9 Inlet Damper-1 Close Bit=1: ID 1 close
10 Reserved ( Do not Use ) N/A
11 Reserved ( Do not Use ) N/A
12 Outlet Damper-1 Open Bit=1: OD 1 open
13 Outlet Damper-1 Close Bit=1: OD 1 close
14 Outlet Damper-2 Open Bit=1: OD 2 open
15 Outlet Damper-2 Close Bit=1: OD 2 close
41 Last Failed Valve Number Last failed P.valve number displayed

8 Valve Current low(Wire-break) Bit=0: WB alarm present in P.valves

Posi
tion Bit Function Description
13 Dust High( Manifold-1 ) Bit=0: BBD alarm present in Manifold 1
14 Dust High( Manifold-2 ) Bit=0: BBD alarm present in Manifold 2
15 Reserved ( Do not Use ) N/A
Analog Input Card - 1 (Master)
42 DP(Low)
DP live value
DP(High) ( See Note1 )
43 SP(Low)
SP live value
SP(High) ( See Note1 )
44 BBD Average Value(Low)
BBD Average Value(High) (See BBD Average live value
Note1)
45 Reserved ( Do not Use ) N/A
Reserved ( Do not Use ) N/A
Analog Input Card - 2(Hopper -1 )
46 Temperature-1(Low)
Hopper-1 Temp-1 live value
Temperature-1(High)
47 Temperature-2(Low)
Hopper-1 Temp-2 live value
Temperature-2(High)
48 Temperature-3(Low)
Hopper-1 Temp-3 live value
Temperature-3(High)
49 Temperature-4(Low)
Hopper-1 Temp-4 live value
Temperature-4(High)
Analog Input Card - 3(Hopper -1 )
50 Temperature-5(Low)
Hopper-1 Temp-5 live value
Temperature-5(High)
51 Temperature-6(Low)
Hopper-1 Temp-6 live value
Temperature-6(High)
52 Temperature-7(Low)
Hopper-1 Temp-7 live value
Temperature-7(High)
53 Temperature-8(Low)
Hopper-1 Temp-8 live value
Temperature-8(High)
Analog Input Card - 4(Hopper -2 )
54 Temperature-1(Low)
Hopper-2 Temp-1 live value
Temperature-1(High)
55 Temperature-2(Low)
Hopper-2 Temp-2 live value
Temperature-2(High)
56 Temperature-3(Low)
Hopper-2 Temp-3 live value
Temperature-3(High)
57 Temperature-4(Low)
Hopper-2 Temp-4 live value
Temperature-4(High)
Analog Input Card - 5(Hopper -2 )
58 Temperature-5(Low)
Hopper-2 Temp-5 live value
Temperature-5(High)
59 Temperature-6(Low) Hopper-2 Temp-6 live value

Posi
tion Bit Function Description
Temperature-6(High)
60 Temperature-7(Low)
Hopper-2 Temp-7 live value
Temperature-7(High)
61 Temperature-8(Low)
Hopper-2 Temp-8 live value
Temperature-8(High)
Analog Input Card -6(BBD Card -1)
62 BBD-1 pA (Low)
BBD-1 pA live value
BBD-1 pA (High) ( See Note1 )
63 BBD-2 pA (Low)
BBD-2 pA live value
BBD-2 pA (High) ( See Note1 )
64 BBD-1 mA (Low)
BBD-1 mA live value
BBD-1 mA (High) ( See Note1 )
65 BBD-2 mA (Low)
BBD-2 mA live value
BBD-2 mA (High) ( See Note1 )
Analog Input Card -7(BBD Card-2 )
66 BBD-3 pA (Low)
BBD-3 pA live value
BBD-3 pA (High) ( See Note1 )
67 Reserved ( Do not Use ) N/A
Reserved ( Do not Use ) N/A
68 BBD-3 mA (Low)
BBD-3 mA live value
BBD-3 mA (High) ( See Note1 )
69 Reserved ( Do not Use ) N/A
Reserved ( Do not Use ) N/A
70 Digital Input Card - 2 ( Hopper-2 )
0 Level Switch - 1 Bit=1: Hopper-2 L1S -1 High
1 Level Switch - 2 Bit=1: Hopper-2 L1S -2 High
2 Level Switch - 3 Bit=1: Hopper-2 L1S -3 High
3 Level Switch - 4 Bit=1: Hopper-2 L1S -4 High
4 Level Switch - 5 Bit=1: Hopper-2 L1S -5 High
5 Level Switch - 6 Bit=1: Hopper-2 L1S -6 High
6 Level Switch - 7 Bit=1: Hopper-2 L1S -7 High
7 Level Switch - 8 Bit=1: Hopper-2 L1S -8 High
Digital Input Card - 1 ( Hopper-1 )
8 Level Switch - 1 Bit=1: Hopper-1 L1S -1 High
9 Level Switch - 2 Bit=1: Hopper-1 L1S -2 High
10 Level Switch - 3 Bit=1: Hopper-1 L1S -3 High
11 Level Switch - 4 Bit=1: Hopper-1 L1S -4 High
12 Level Switch - 5 Bit=1: Hopper-1 L1S -5 High
13 Level Switch - 6 Bit=1: Hopper-1 L1S -6 High
14 Level Switch - 7 Bit=1: Hopper-1 L1S -7 High
15 Level Switch - 8 Bit=1: Hopper-1 L1S -8 High
71 Digital Input Card - 4 ( Hopper-2 )
0 Level Switch - 1 Bit=1: Hopper-2 L2S -1 High
1 Level Switch - 2 Bit=1: Hopper-2 L2S -2 High

Posi
tion Bit Function Description
2 Level Switch - 3 Bit=1: Hopper-2 L2S -3 High
3 Level Switch - 4 Bit=1: Hopper-2 L2S -4 High
4 Level Switch - 5 Bit=1: Hopper-2 L2S -5 High
5 Level Switch - 6 Bit=1: Hopper-2 L2S -6 High
6 Level Switch - 7 Bit=1: Hopper-2 L2S -7 High
7 Level Switch - 8 Bit=1: Hopper-2 L2S -8 High
Digital Input Card - 3 ( Hopper-1 )
8 Level Switch - 1 Bit=1: Hopper-1 L2S -1 High
9 Level Switch - 2 Bit=1: Hopper-1 L2S -2 High
10 Level Switch - 3 Bit=1: Hopper-1 L2S -3 High
11 Level Switch - 4 Bit=1: Hopper-1 L2S -4 High
12 Level Switch - 5 Bit=1: Hopper-1 L2S -5 High
13 Level Switch - 6 Bit=1: Hopper-1 L2S -6 High
14 Level Switch - 7 Bit=1: Hopper-1 L2S -7 High
15 Level Switch - 8 Bit=1: Hopper-1 L2S -8 High
72 Digital Input Card - 6 ( Hopper-2 )
0 Heater On Command - 1 Bit=1: Hopper-2 Heater-1 ON
1 Heater On Command - 2 Bit=1: Hopper-2 Heater-2 ON
2 Heater On Command - 3 Bit=1: Hopper-2 Heater-3 ON
3 Heater On Command - 4 Bit=1: Hopper-2 Heater-4 ON
4 Heater On Command - 5 Bit=1: Hopper-2 Heater-5 ON
5 Heater On Command - 6 Bit=1: Hopper-2 Heater-6 ON
6 Heater On Command - 7 Bit=1: Hopper-2 Heater-7 ON
7 Heater On Command - 8 Bit=1: Hopper-2 Heater-8 ON
Digital Input Card - 5 ( Hopper-1 )
8 Heater On Command - 1 Bit=1: Hopper-1 Heater-1 ON
9 Heater On Command - 2 Bit=1: Hopper-1 Heater-2 ON
10 Heater On Command - 3 Bit=1: Hopper-1 Heater-3 ON
11 Heater On Command - 4 Bit=1: Hopper-1 Heater-4 ON
12 Heater On Command - 5 Bit=1: Hopper-1 Heater-5 ON
13 Heater On Command - 6 Bit=1: Hopper-1 Heater-6 ON
14 Heater On Command - 7 Bit=1: Hopper-1 Heater-7 ON
15 Heater On Command - 8 Bit=1: Hopper-1 Heater-8 ON
73 Digital Input Card -8(BBD Card-2 )
0 Reserved ( Do not Use ) N/A
1 Reserved ( Do not Use ) N/A
2 Reserved ( Do not Use ) N/A
3 Reserved ( Do not Use ) N/A
4 Reserved ( Do not Use ) N/A
5 Reserved ( Do not Use ) N/A
6 Reserved ( Do not Use ) N/A
7 Reserved ( Do not Use ) N/A
Digital Input Card -7(BBD Card-1 )
8 Reserved ( Do not Use ) N/A

Posi
tion Bit Function Description
9 Reserved ( Do not Use ) N/A
10 Reserved ( Do not Use ) N/A
11 Reserved ( Do not Use ) N/A
12 Reserved ( Do not Use ) N/A
13 Reserved ( Do not Use ) N/A
14 Reserved ( Do not Use ) N/A
15 Reserved ( Do not Use ) N/A

*** Note 1
Actual Diff. Pressure =
Dp(HL)/10.0
Actual System Pressure =
SP(HL)/10.0
Actual BBD value = BBD(HL)/10.0

Note: All positions are 16-bit word (2 byte)

16. Anybus Module Guide

16.1.Config file downloading procedures

Step 1:Connect your PC (or) Laptop with Anybus module like shown in following image.
Make sure that Anybus module connected properly

Step 2: Right click on the My computer and click manage

Step 3: Go to Device manager and note down the port number in which ATEN converter
connected. If any driver problem reported kindly install the driver software which is
supplied with CD.

Step 4: Double Click the “Anybus Configuration Manager - Communicator RS232-422-

485” Icon in Laptop (or) PC

Step 5: Click the cancel button

Step 6:Select the Port number in Configuration tool(Port in which the ATEN converter is
connected)

Step 7: Click the connect button to connect with the Anybus module

Step 8:Click the open option in file

Step 9: Open the project configuration file.

Step 10:Select the file below the subnetwork & Click the download button to download
the new file.

Then it shows download dialog, after it get completed the file was successfully downloaded
to the module.

16.2 Anybus module LED Descriptions

16.2.1 Anybus –Profibus Module

16.2.2 Anybus – Ethernet/IP Module

17 Revision history
Doc. Revision Date Comments
3.0 05-May-16 • This is the first doc. release for SPC
• It is based on the latest version of User manual 2.0

The information transmitted by this document is the proprietary and confidential property of FLSmidthand may
not be duplicated, disclosed or utilized without written consent from FLSmidth.

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