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Ih Setup 38t

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264 views1 page

Ih Setup 38t

Uploaded by

muthuselvan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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Doc No:RIL/QAD/R/12

JOB SETUP CUM FIRST OFF APPROVAL INSPECTION REPORT Rev No:00
Date:01.10.2020

Wo.No : Date :

Machine Name : IH 01 Shift :

Process Code No : Operator :

Item no : Setting Time :

Item Description : Cycle Time :


JOB SETUP APPROVAL ( Process Parameter )
Sl.No Process Parameter Method of Inspection Specification Actual Remarks
1
Heating Time Program Verification 3.3 - 3.4 Sec
2
Power Program Verification 62 - 64 Kw
3
Quenching Time Program Verification 6 - 10 Sec
4
Soaking Time Program Verification 0.50 - 1.00 Sec
5
Quenching Flow Flow Meter Min 120 LPM
6
Polymer Concentration Refractrometer 3.2 - 3.4 %
7

10

JOB SETUP APPROVAL ( Product Parameter )


Specification Observation
Sl.No Item Parameter Method of Inspection Result
Min Max 1 2 3 4 5

1 Rockwell Hardness
Surface Hardness 50 60
Tester ( HRC)

2 MPI Visual Free From Crack

3 ECD Vickers Hardness Tester 1.20 - 2.0 mm

4 Microstructure Microscope Free From Ferrite Bonding

5 Appearance Visual As Per Ref Sample

10

11

12

13

14

15

16

17

18

19

20

NOTE

1.For setting trail prefer rejected components and dospose it


2.To identify control spec. Refer process sheet
3.Do Statistical study

Remarks

OK Qty :
Not OK Qty : Approved Conditionally Approved Rejected
NC Ref :

Inspector Operator/Setter Quality Manager

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