Skoda Scala Kamiq Body Repairs Exterior Eng

Service
Workshop Manual
Kamiq 2019 ➤
Scala 2019 ➤
General body repairs, exterior
Edition 05.2019
Service Department. Technical Information

Service
List of Workshop Manual Repair Groups
Repair Group
50 - Body - front
55 - Bonnet, rear lid
57 - Front doors, door components, central locking
58 - Rear doors, door components
60 - Sunroof
63 - Bumpers
64 - Glazing
66 - Exterior equipment
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Kamiq 2019 ➤ , Scala 2019 ➤
General body repairs, exterior - Edition 05.2019
Contents
50 - Body - front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Lock carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Summary of components - Lock carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Removing and installing lock carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Adjusting and resetting the service position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Summary of components - fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Removing and installing the wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Removing fender struts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Front wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 Summary of components - plenum chamber cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Removing and installing the plenum chamber cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
55 - Bonnet, rear lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1 Front flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.1 Summary of components - bonnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.2 Summary of components - Bowden wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.3 Removing and installing the bonnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.4 Adjusting the bonnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.5 Removing and installing flap lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.6 Removing and installing the operating lever for flap lock . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.7 Removing and installing the locking clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.8 Removing and installing the hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.9 Removing and installing Bowden cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2 Tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.1 Summary of components - tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.2 Removing and installing boot lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.3 Adjusting boot lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.4 Removing and installing flap lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.5 Removing and installing the control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.6 Removing and installing the hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.8 Removing and installing tailgate seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2.9 Removing and installing the pressurized gas strut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2.10 Degassing the pressurized gas strut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.11 Removing and installing the drive unit for the tailgate VX69 . . . . . . . . . . . . . . . . . . . . . . . . 42
3 Fuel tank lid unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.1 Summary of components - Fuel-tank lid unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.2 Removing and installing fuel tank lid unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.3 Removing and installing the fuel tank flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
57 - Front doors, door components, central locking . . . . . . . . . . . . . . . . . . . . . . . . . . 49

1 Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
1.1 Summary of components - door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
1.2 Removing and installing the door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
1.3 Door adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
1.4 Adjusting the locking clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
1.5 Removing and installing the door retaining strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2 Door internal parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
2.1 Summary of components - door internal parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
2.2 Summary of components - Door handle and door lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.3 Removing and installing window lifter motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Contents i
Kamiq 2019 ➤ , Scala 2019 ➤
2.4 Remove and install window lifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

2.5 Removing and installing the inside door cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.7 Removing and installing the door handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
2.8 Removing and installing bearing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
2.9 Removing and installing the door lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
2.10 Removing and installing the window run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
2.11 Removing and installing the inner window channel strip . . . . . . . . . . . . . . . . . . . . . . . . . . 78
2.12 Removing and installing the outer window channel strip . . . . . . . . . . . . . . . . . . . . . . . . . . 78
2.13 Removing and installing lock cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
2.14 Removing and installing the cap on the door handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
2.15 Removing and installing cap - without lock cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
2.16 Removing and installing the front door window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
2.17 Removing and installing the outside door seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
2.18 Removing and installing the inside door seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
2.19 Door edge protection - Kamiq . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3 Central locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.1 Removing and installing the battery for the ignition key . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
58 - Rear doors, door components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

1 Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
1.1 Summary of components - door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
1.2 Removing and installing the door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
1.3 Door adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
1.4 Adjusting the locking clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
1.5 Removing and installing the door retaining strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
2 Door internal parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
2.1 Summary of components - door internal parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
2.2 Summary of components - Window lifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
2.3 Summary of components - Door handle and door lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
2.4 Summary of components - window runs and window channel strips . . . . . . . . . . . . . . . . . . 106
2.5 Removing and installing window lifter motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
2.6 Remove and install window lifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
2.7 Removing and installing the inside door cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
2.9 Removing and installing the door handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
2.10 Removing and installing bearing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
2.11 Removing and installing the door lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
2.12 Removing and installing the window run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
2.13 Removing and installing the outer window channel strip . . . . . . . . . . . . . . . . . . . . . . . . . . 121
2.14 Removing and installing the inner window channel strip . . . . . . . . . . . . . . . . . . . . . . . . . . 122
2.15 Removing and installing the cap on the door handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
2.16 Removing and installing the rear door window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
2.17 Removing and installing the outside door seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
2.18 Removing and installing the inside door seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
2.19 Door edge protection - Kamiq . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
60 - Sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
1 Sun roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
1.1 Summary of components - panoramic roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
1.2 Removing and installing panoramic roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
1.3 Removing and installing the sliding roof screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
63 - Bumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
1 Front bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
1.1 Summary of components - Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
ii Contents
Kamiq 2019 ➤ , Scala 2019 ➤
1.2 Summary of components - impact bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

1.3 Removing and installing bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
1.4 Removing and installing impact bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
1.5 Removing and installing mounting parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
1.6 Cutting out the openings for the parking aid sensors (drill) . . . . . . . . . . . . . . . . . . . . . . . . 144
1.7 Cutting out openings for park steering assistant sender . . . . . . . . . . . . . . . . . . . . . . . . . . 144
1.8 Installing parking aid sender retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
2 Rear bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
2.1 Summary of components - Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
2.2 Removing and installing bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
2.3 Removing and installing impact bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
2.4 Cutting out the openings for the parking aid sensors (drill) . . . . . . . . . . . . . . . . . . . . . . . . 149
2.5 Installing parking aid sender retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
64 - Glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
1 Repair instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
1.1 Special tools needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
1.2 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
1.3 Minimum hardening time for glued windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
1.4 Window repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
1.5 Installation instructions for glued windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
1.6 Preparing windows which have not been damaged for fitting . . . . . . . . . . . . . . . . . . . . . . 155
1.7 Preparing new windows for fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
1.8 Preparing body flange for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
1.9 Cleaning necessary due to soiling through adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
2 Windscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
2.1 Summary of components - Windscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
2.2 Removing and installing windscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
3 Rear window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
3.1 Summary of components - rear window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
3.2 Removing and installing the rear window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
4 Side windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
4.1 Summary of components - Rear side window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
4.2 Removing and installing rear side window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
66 - Exterior equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

1 Spoiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
1.1 Summary of components - spoiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
1.2 Removing and installing spoiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
2 Strips / trims / extensions / trim panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
2.1 Summary of components - water collection strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
2.2 Removing and installing trim strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
2.3 Removing and installing lower handle panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
2.4 Removing and installing B-pillar trim from the door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
2.5 Removing and installing heat shield for underfloor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
3 Noise insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
3.1 Summary of components - Noise insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
4 Underfloor trim panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
4.1 Installation location overview - underfloor trim panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
4.2 Removing and installing underfloor trim panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
4.3 Removing and installing the tunnel bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
5 Roof strips / roof rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
5.1 Removing and installing the roof rack - Kamiq . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
6 Exterior mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Contents iii
Kamiq 2019 ➤ , Scala 2019 ➤
6.1 Summary of components - exterior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

6.2 Removing and installing outside mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
6.3 Removing and installing mirror glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
6.4 Removing and installing the mirror adjustment unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
6.5 Removing and installing mirror cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
6.6 Removing and installing mirror cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
7 Wheelhouse liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
7.1 Removing and installing the front wheelhouse liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
7.2 Removing and installing the rear wheelhouse liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
8 Letterings and emblems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
8.1 Dimensions - Letterings and emblems on rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
8.2 Removing and installing letterings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
9 Trailer coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
9.1 Summary of components - Trailer coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
9.2 Removing and installing trailer coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
iv Contents
Kamiq 2019 ➤ , Scala 2019 ➤
50 – Body - front
1 Lock carrier
(SRL001386; Edition 05.2019)
⇒ “1.1 Summary of components - Lock carrier”, page 1
⇒ “1.2 Removing and installing lock carrier”, page 3
⇒ “1.3 Adjusting and resetting the service position”, page 5
1.1 Summary of components - Lock carrier

Special tools and workshop equipment required
♦ Guide bars - T10093-
Note
Depending on the model version, slight differences in the mount‐

ing parts are possible.
1. Lock carrier 1
Kamiq 2019 ➤ , Scala 2019 ➤
1 - Right carrier
2 - Screw
❑ Tightening torque: 20
Nm.
3 - Screw
Nm.
4 - Air guide
5 - Radiator mounting
6 - Radiator
7 - Bottom radiator bearing
8 - Screw
Nm.
9 - Left carrier
10 - Screw
Nm.
11 - Front flap lock
12 - Damping
13 - Damping
14 - Lock carrier
15 - Air guide
❑ Clipped into the lock
carrier.
16 - Air guide duct
17 - Screw
Nm.
18 - Front bumper bracket
19 - Screw
❑ Tightening torque: 8 Nm.
20 - Cross member
21 - Foam piece
22 - Screw
23 - Screw
24 - Air guide
❑ Clipped into the lock carrier.
25 - Top air guide
26 - Top air guide
27 - Damping
2 Rep. gr.50 - Body - front

Kamiq 2019 ➤ , Scala 2019 ➤
28 - Damping
29 - Screw
30 - Screw
31 - Screw
1.2 Removing and installing lock carrier

Removing
– Adjusting the service position ⇒ “1.3 Adjusting and resetting

the service position”, page 5 .
– Separate electrical plug connections.
– Remove the guide bars - T10093- (Pos. 1) on the left and right
frame side rails -3- with the help of a second mechanic and
take out the lock carrier with component parts -2-.
1. Lock carrier 3
Kamiq 2019 ➤ , Scala 2019 ➤
Note
♦ The capacitor and cooler must not be tied up to the cables.

♦ Secure the cables so that they are not kinked.
Installing
– Position the lock carrier - 2 - on the frame side rails - 3 -.

– Install the guide bars - T10093- on left and right (Pos. 1).
– Resetting service position ⇒ “1.3 Adjusting and resetting the
service position”, page 5 .
Further installation occurs in reverse order.
• Make sure that the plug connections and the hose connections
are correctly mounted during assembly.
– Take the mean of the lock carrier at the frame side rails and
between the wings ⇒ Body Repairs; Rep. gr. 00 ; technical
data; body gaps; front body .

Kamiq 2019 ➤ , Scala 2019 ➤
1.3 Adjusting and resetting the service po‐

sition
Adjusting the service position – removing
– Removing front bumper ⇒ “1.3 Removing and installing

bumper”, page 140 .
– Remove headlights ⇒ Electrical system; Rep. gr. 94 ; Head‐
lights; Removing and installing headlights .
– Pull off the control cable from the lock carrier ⇒ “1.9 Removing
and installing Bowden cable”, page 25 .
– Remove one screw -2- on the left and on the right frame side
rail respectively.
– Install the guide bars - T10093- -4- in place of the removed
screws -2-.
– Remove the remaining screws -2- on the left and right frame
side rails.
– Remove top screws - 1 -.
– The lock carrier -5- can be pulled forwards onto the guide bar
- T10093- by approx. 10 cm.
1. Lock carrier 5
Kamiq 2019 ➤ , Scala 2019 ➤
Note
When removing the lock carrier, make sure the electrical cabling
and other cables do not get damaged.
Installing
– Press the lock carrier onto the frame side rail up to the stop.
– Install screws -1- and -2-.
– Take the mean of the lock carrier with component parts -5- at
the frame side rails and between the wings ⇒ Body Repairs;
Rep. gr. 00 ; technical data; body gaps; front body .
– Tightening torque of screws (Pos. 1): 20 Nm.
– Tightening torque of screws (Pos. 2): 30 Nm.
Further installation occurs in reverse order.
Note

Kamiq 2019 ➤ , Scala 2019 ➤
Hoses and lines must not be pinched.
1. Lock carrier 7
Kamiq 2019 ➤ , Scala 2019 ➤
2 Wing
⇒ “2.1 Summary of components - fender”, page 8
⇒ “2.2 Removing and installing the wing”, page 8
⇒ “2.3 Removing fender struts”, page 10
2.1 Summary of components - fender
1 - Wing
❑ Removing and installing
⇒ “2.2 Removing and in‐
stalling the wing”, page
8.
2 - Wing strut
⇒ “2.3 Removing fender
struts”, page 10 .
3 - Screw
Nm.
4 - Protective cover
5 - Screw
Nm.
6 - Screw
Nm.
7 - Screw
Nm.
2.2 Removing and installing the wing

Removing

Kamiq 2019 ➤ , Scala 2019 ➤
– Remove front wheelhouse liner ⇒ “7.1 Removing and in‐

stalling the front wheelhouse liner”, page 199 .
– Remove guide profile bumper ⇒ “2.2.1 Removing and in‐
stalling guide profile for bumper”, page 9 .
– Unscrew screws -7-.
– Remove the bolt connecting the mudguard to the bumper.
– Remove trim panel -4-.
– Remove screws - 3, 5, 6 -.
– Carefully remove the wing -1- from the vehicle.
Installing
– Installation is carried out in the reverse order.
– Fit wing support to bumper ⇒ Body Repairs; Rep. gr. 00 ;
Technical data; body gaps; front body .
2.2.1 Removing and installing guide profile for

bumper
Removing
– The bumper is removed.
2. Wing 9
Kamiq 2019 ➤ , Scala 2019 ➤
– Release nuts -3- (2.2 Nm).

– Remove bracket -2- from wing -1-.
Installing
2.3 Removing fender struts
Remove wing strut

– Remove wing ⇒ “2.2 Removing and installing the wing”, page
8.
– Remove front strut bolts (8 Nm).

Kamiq 2019 ➤ , Scala 2019 ➤
Removing the centre strut

8.
– Remove the screws (8 Nm) and remove the sensor.
Remove rear fender strut
8.
– Remove the screws (8 Nm) and remove the sensor.
2. Wing 11
Kamiq 2019 ➤ , Scala 2019 ➤
3 Front wall
⇒ “3.1 Summary of components - plenum chamber cover”,
page 12
⇒ “3.2 Removing and installing the plenum chamber cover”, page
12
3.1 Summary of components - plenum chamber cover
1 - Moulded foam part

2 - Plenum chamber cover -
right side
stalling the plenum
chamber cover”, page
12 .
3 - Plenum chamber cover - left
side
stalling the plenum
chamber cover”, page
12 .
4 - Clip
5 - Moulded foam part
6 - Seal
3.2 Removing and installing the plenum

chamber cover
Removing
– Remove wiper arms ⇒ Electrical system; Rep. gr. 92 ; Wind‐
screen wiper system; removing and installing windscreen
wiper arms .
– Remove the seal -6- along the entire length of the plenum
chamber cover.
– Remove expanded foam insert -1 and 5-.

Kamiq 2019 ➤ , Scala 2019 ➤
– Remove clips -4-.
Caution
The plenum chamber cover must not be levered off with a lever
tool (screwdriver, wedge). The washer is damaged and can
subsequently tear.
– Pull out the plenum chamber cover -3- from the fitting section
upwards towards the centre of the vehicle to the edge of the
glass on the left.
– Pull out the plenum chamber cover -2- from the fitting section
upwards towards the centre of the vehicle to the edge of the
glass on the right.
Installing
Caution
Breaking open the plenum chamber cover in the fitting section

of the windscreen can lead to cracks in the windscreen.
Note
♦ An inlay is installed in the fitting section on new windscreens.

This inlay must be removed before installing the plenum cham‐
ber cover.
♦ The plenum chamber cover must be slightly pressed into the
fitting section by hand, but on no account knock or press in
using a tool.
Carry out the following tasks

– Spray the fitting section with soapy water so that the plenum
chamber covers can be pressed in more easily.
– First of all, position the plenum chamber cover -2- on the edge
of the glass on the right before centring to the openings ac‐
cording to the wiper shafts.
– Lightly press on the plenum chamber cover in the centre of the
vehicle towards the edge of the glass on the right until the
cover engages in the fitting section.
– Position plenum chamber cover -3- on the cover -2-.
– Lightly press on the plenum chamber cover in the centre of the
vehicle towards the edge of the glass on the left until the cover
engages in the fitting section.
– Push on clips -4-.
– Install expanded foam insert -1 and 5-.
– Press onto the seal - 6 -.
– Install wiper arms ⇒ Electrical system; Rep. gr. 92 ; Wind‐
screen wiper system; removing and installing windscreen
wiper arms .
3. Front wall 13
Kamiq 2019 ➤ , Scala 2019 ➤
55 – Bonnet, rear lid

1 Front flap
⇒ “1.1 Summary of components - bonnet”, page 14
⇒ “1.2 Summary of components - Bowden wire”, page 15
⇒ “1.3 Removing and installing the bonnet”, page 15
⇒ “1.4 Adjusting the bonnet”, page 17
⇒ “1.5 Removing and installing flap lock”, page 22
⇒ “1.6 Removing and installing the operating lever for flap lock”,
page 23
⇒ “1.7 Removing and installing the locking clamp”, page 24
⇒ “1.8 Removing and installing the hinges”, page 25
⇒ “1.9 Removing and installing Bowden cable”, page 25
1.1 Summary of components - bonnet
1 - Bolts
Nm.
2 - Nut
Nm.
3 - Plug
4 - Plug
5 - Locking clamp
stalling the locking
clamp”, page 24 .
6 - Seal for bonnet
7 - Front flap
8 - Blanket insulator
Removing
– Unclip all the clips for

the damping in se‐
quence.
– Remove the damping

from the bonnet.
Installing
– Installation is carried out

in the reverse order.
9 - Flap lock
stalling flap lock”, page
22 .
14 Rep. gr.55 - Bonnet, rear lid

Kamiq 2019 ➤ , Scala 2019 ➤
10 - Release lever for bonnet

❑ Removing and installing ⇒ “1.9 Removing and installing Bowden cable”, page 25 .
1.2 Summary of components - Bowden wire
1 - Front flap lock

2 - Screws to attach lock
Nm.
3 - Cover for link coil
4 - Link coil
5 - Front flap lock
6 - Unlocking mechanism in
bonnet
7 - Screw
Nm.
8 - Release lever
Volkswagen Technical Site: https://vwts.ru
1.3 Removing and installing the bonnet

Removing
1. Front flap 15
Kamiq 2019 ➤ , Scala 2019 ➤
– Disconnect spray nozzles ⇒ Rep. gr. 92 ; Windscreen wiper

system; Removing and installing spray nozzles .
– Slacken the nuts -1- on the left and right at the hinge -2- (do
not unscrew).
Carry out further removal with the assistance of a second me‐
chanic.
– Only now unscrew the nuts -1- and lift the bonnet out of the
hinges.
Installing

Kamiq 2019 ➤ , Scala 2019 ➤
Installing
– Adjust the bonnet ⇒ “1.4 Adjusting the bonnet”, page 17 .
1.4 Adjusting the bonnet
Note
♦ The vehicle must be positioned on the flat ground in order to adjust the bonnet.
♦ The adjusting buffers on the left and right are not used for the adjustment. They have the function to stabilise
or dampen the bonnet.
♦ The bonnet is correctly adjusted if in the closed state it has an overall even gap size, is not positioned too
far outwards or inwards and the contours are aligned.
♦ The bonnet must latch in the flap lock without using increased force.
♦ The nuts are not unscrewed, only slackened.
– Remove screws -4- (9 Nm).

– Remove locking clamps -1 and 3-.
1. Front flap 17
Kamiq 2019 ➤ , Scala 2019 ➤
– The bonnet can be centred between the wings by slackening

the nuts -1- on the left and right hinges -2- and shifting in di‐
rection of arrows -A and B-.

Kamiq 2019 ➤ , Scala 2019 ➤
– Ensure parallelism of gap dimensions ⇒ Body Repairs; Rep.

gr. 00 ; Technical data; body gaps; front body .
Adjusting the adjusting buffer
Note
♦ Install rubber adjusting buffer on the left and right up to the stop.
♦ Turn the adjusting buffers by 90° if required, in order to pretension the flap.
– After the bonnet has been adjusted, the locking clamps can
be installed and adjusted again.
– The height of the bonnet from the wings can be adjusted at the
front with the flap lock.
– After the flap has been adjusted, the locking clamp has been
installed and all the connections have been tightened, the ad‐
justing buffers can be turned if required.
– After carrying out adjustment work, perform anti-corrosion pro‐
tection measures at the hinges and nuts.
1. Front flap 19
Kamiq 2019 ➤ , Scala 2019 ➤
– If the screws -3- are loosened, the bonnet lock -1- can be ad‐
justed in relation to the bonnet laterally and in height ⇒ Body
Repairs; Rep. gr. 00 ; Technical data; Body gaps; front body .
– Tightening torque of screws -3- ⇒ “1.2 Summary of compo‐
nents - Bowden wire”, page 15 .
– The bonnet can be centred between the wings by slackening
the nuts -1- on the left and right hinges -2- and shifting in di‐
rection of arrows -A and B-.

Kamiq 2019 ➤ , Scala 2019 ➤
– Ensure parallelism of gap dimensions ⇒ Body Repairs; Rep.

gr. 00 ; Technical data; body gaps; front body .
Adjusting the bonnet lock
1. Front flap 21
Kamiq 2019 ➤ , Scala 2019 ➤
– If the screws -2- are loosened, the bonnet lock -1- can be ad‐
justed in relation to the bonnet laterally and in height ⇒ Body
Repairs; Rep. gr. 00 ; Body gaps; front body .
– Tightening torque of screws -2- ⇒ “1.2 Summary of compo‐
nents - Bowden wire”, page 15 .
1.5 Removing and installing flap lock

Removing

Kamiq 2019 ➤ , Scala 2019 ➤
– Remove air guide.

– Separate the plug connection of the electrical cable.
– Disconnect Bowden cables.
– Pull flap lock -1- upwards and out.
– Disconnect Bowden cables.
– Pull flap lock -2- upwards and out.
Installing
– Slide flap lock -2- into the hole in the front wall.
– Connect Bowden cables -1-.
– Install screws (12 Nm).
– Connect plug for electrical wiring.
– Adjust flap lock ⇒ “1.4 Adjusting the bonnet”, page 17 .
1.6 Removing and installing the operating

lever for flap lock
1. Front flap 23
Kamiq 2019 ➤ , Scala 2019 ➤
Removing
– Tighten the operating lever -1- and unlock the bonnet.
– Fit a small screwdriver into the gap between the operating
lever - 1 - and the retaining clip - 2 -.
– Lever the retaining clip -2- out of the operating lever (Pos.
1) -arrow- and detach the operating lever from the bearing
bracket -3-.
When carrying out further work on the bearing bracket - 3 -, re‐
move the bottom A pillar trim panel - 4 -.
Installing
• The bottom A pillar trim panel -4- is installed.
– Push the retaining clip -2- into the operating lever.
– Press the operating lever - 1 - onto the bearing bracket - 3 -.
1.7 Removing and installing the locking clamp
Removing

Kamiq 2019 ➤ , Scala 2019 ➤

– Remove the locking clamp - 1 - from the front flap - 2 -.
Installing
– Tightening torque of screws -4- (9 Nm).
– Adjust the locking clamp to the flap lock.
1.8 Removing and installing the hinges

Removing
– Remove bonnet ⇒ “1.3 Removing and installing the bonnet”,

page 15 .
– Remove nuts - 1 - (20 Nm) and screws - 3 - (20 Nm).
– Remove hinge - 2 -.
Installing
1.9 Removing and installing Bowden cable
1. Front flap 25
Kamiq 2019 ➤ , Scala 2019 ➤
1 - Bonnet lock - right

2 - Link coil for cables
3 - Release lever in engine
compartment
4 - Cover for link coil
5 - Bonnet lock - left
6 - Clip
7 - Release lever in driver com‐
partment
8 - Release lever in driver com‐
partment
Removing
– Remove front bumper

cover.
– Remove unlocking lever

⇒ page 26 .
– Separate cables.
– Remove screws for

mounting mechanism (9
Nm).
Installing

Installing
Removing and installing release lever
– Remove by releasing the securing clip -1- in direction of arrow
outwards and by sliding the lever -2- upwards.

Kamiq 2019 ➤ , Scala 2019 ➤
Removing Bowden cable for release lever

– Slide Bowden cable -1 and 2- upwards at position of arrows.
– Rotate Bowden cable and slide cable end out of the release
cable.
1. Front flap 27
Kamiq 2019 ➤ , Scala 2019 ➤
2 Tailgate
⇒ “2.1 Summary of components - tailgate”, page 28
⇒ “2.2 Removing and installing boot lid”, page 29
⇒ “2.3 Adjusting boot lid”, page 30
⇒ “2.4 Removing and installing flap lock”, page 31
⇒ “2.5 Removing and installing the control”, page 36
⇒ “2.6 Removing and installing the hinges”, page 39
⇒ “2.8 Removing and installing tailgate seal”, page 40
⇒ “2.9 Removing and installing the pressurized gas strut”, page
41
⇒ “2.10 Degassing the pressurized gas strut”, page 42
⇒ “2.11 Removing and installing the drive unit for the tailgate
VX69 ”, page 42
2.1 Summary of components - tailgate
1 - Pressurized gas strut

2 - Screw
Nm.
3 - Mounting bracket with ball
stud
4 - Screw
Nm.
5 - Adjusting buffer
6 - Cap
7 - Tailgate
– Removing and installing
stalling boot lid”, page
29 .
8 - Adhesive pad
9 - Cap
10 - Ball pin
Nm.
11 - Adjusting buffer
12 - Cover cap adjustment
buffer
13 - Screw
Nm.

Kamiq 2019 ➤ , Scala 2019 ➤
2.2 Removing and installing boot lid

Removing
– Removing trim panel for tailgate ⇒ Rep. gr. 70 ; Luggage

compartment trim panels .
– Disconnect the plug connections of the existing electrical com‐
ponents.
– Thread the electrical cables out of the tailgate.
– Support tailgate with a suitable tool and remove gas springs
from ball studs ⇒ “2.9 Removing and installing the pressurized
gas strut”, page 41 .
– Slacken the screws - 4 - (10 Nm) on the left and right hinges
but do not yet unscrew.
Carry out further removal only with the assistance of a second
mechanic.
– Only now unscrew the screws - 4 - and remove the tailgate.
– Only if the complete hinge for the tailgate must be removed,
release the nuts - 2 - (20 Nm). In this case the moulded head‐
liner must be unhooked.
2. Tailgate 29
Kamiq 2019 ➤ , Scala 2019 ➤
Installing
Note
Adjust the tailgate after installing ⇒ “2.3 Adjusting boot lid”, page 30 .
2.3 Adjusting boot lid
Note
♦ The vehicle must be standing on its wheels in order to adjust the tailgate.
♦ The flap lock is directly screwed onto the tailgate. It has no elongated holes and therefore it cannot be
adjusted.
♦ The adjusting buffers on the left and right are not used for the adjustment. They have the function to stabilise
or dampen the tailgate.
♦ The tailgate is correctly adjusted if in the closed state it has an overall even gap size, is not positioned too
far inwards or outwards and the contours are aligned.
♦ The tailgate must latch in the flap lock without using increased force.

Kamiq 2019 ➤ , Scala 2019 ➤
Use a setting gauge for setting or checking the gap sizes ⇒ Body
Repairs; Rep. gr. 00 ; Body gaps; rear body .
– The tailgate can be adjusted in the oversized bores of the
hinges horizontally and vertically by slackening the screws
- 4 -.
– After carrying out adjustment work, perform corrosion protec‐
tion measures at the hinges and screws.
– Adjust the tailgate on the closing wedge.
– Adjust the rubber buffer on the left and right.
Setting the locking mechanism
Note
♦ The closing wedge - 2 - can be adjusted in the oversized bores

of the hinges arrows - a - and arrows - b - by loosening the
screws - 1 -.
♦ Set the locking mechanism - 2 - in such a way that the recess
of the tailgate lock with the catch engages centrally in the
locking mechanism - 2 -.
– Release screws - 1 -.
– Bring the locking mechanism -2- into the upper position and
tighten the screws -1-.
– Close the tailgate and check the setting.
Tightening torque of screws -1- (20 Nm).
2.4 Removing and installing flap lock

⇒ “2.4.1 Removing and installing flap lock ”, page 31
⇒ “2.4.2 Install the flap lock with handle”, page 33
2.4.1 Removing and installing flap lock

Removing
2. Tailgate 31
Kamiq 2019 ➤ , Scala 2019 ➤
Note
If the tailgate does not open, it can be opened manually using the emergency manual override on the tailgate
trim panel ⇒ Owner's Manual .
– Remove tailgate trim ⇒ General body repairs, interior; Rep.

gr. 70 ; Luggage compartment trim; Removing and installing
lower tailgate trim .
– Remove protection against unauthorised use -5- -arrow a-.
– Disconnect the plug connection -4- at the flap lock.
– Unscrew nuts - 2 -.
– Press retaining tabs -6- together -1- and remove the flap lock
from the flap -arrow b-.
Installing

Kamiq 2019 ➤ , Scala 2019 ➤
– Position the flap lock -1- in -direction of arrow c- and install

nuts -2-.
– Connect connector -4- to flap lock.
– Slide on the protection mechanism against unauthorised
use -5-.
Tightening torque
♦ 21 Nm nut
Note
Before the tailgate is closed, carry out the functional test.
2.4.2 Install the flap lock with handle

Removing
2. Tailgate 33
Kamiq 2019 ➤ , Scala 2019 ➤
– Remove the lower rear lid trim ⇒ General body repairs, inte‐
rior; Rep. gr. 70 ; Luggage compartment trim; Remove and
install lower rear lid trim .
– Remove the protective lock cover - 5 -.
– Unplug connector -4-.
– Remove the lock - 1 - from the threaded bolts.
– Detach the catches - 6 - from the tailgate.

Kamiq 2019 ➤ , Scala 2019 ➤
– Use a screwdriver -5- to slide the lever -6- in

-direction of arrows c- up to the stop and hold it in place.
– Thread out the Bowden cable -1- into the lever -2- -arrow a-.
– Insert the Bowden cable -3- into the mounting bracket
-arrow b-.
– Release the lever -6- and press the release mechanism -7-
-arrow d-.
2. Tailgate 35
Kamiq 2019 ➤ , Scala 2019 ➤
– Push the lid lock - 1 - onto the threaded bolts until the locks
into place - 6 - in the tailgate - Arrow c -.
– Tighten nuts -2-.
– Separate the plug -4- on the flap lock -1-.
Note
2.5 Removing and installing the control

⇒ “2.5.1 Removing and installing the recessed handle control”,
page 36
⇒ “2.5.2 Removing and installing recessed handle”, page 38
2.5.1 Removing and installing the recessed handle control

Removing

Kamiq 2019 ➤ , Scala 2019 ➤
– Install tailgate trim ⇒ General body repairs, interior; Rep. gr.

70 ; Luggage compartment trim; Removing and installing low‐
er tailgate trim .
– Remove the plug - 5 - from the retaining handle - 1 -.
– Rotate the support - Arrow a - to detach the Bowden cable.
– Lift the Bowden cable bracket - 4 - off of the retaining
handle - 1 -.
– Lift the Bowden cable ball -3- out of the mounting -arrow b-.
– Twist the retaining clamps -2- by 90° -arrow c-.
– Removing the retaining handle - 1 - from the retaining clamps
- 2 -.
Note
♦ The retaining clips -2- are left in place.

♦ If a new retaining handle - 1 - is installed, the clamps must be removed.
Installing
2. Tailgate 37
Kamiq 2019 ➤ , Scala 2019 ➤
– Slide the retaining handle -1- onto the retaining clamps -2-.
– Twist the retaining clamps -2- by 90° -arrow c-.
– Place the Bowden cable ball - 3 - in the support - Arrow b -.
– Rotate the support to detach the Bowden cable - 4 -.
– Place the Bowden cable bracket -4- into the retaining
handle -1- -arrow a-.
– Connect the plug - 5 - on the retaining handle - 1 -.
Note
2.5.2 Removing and installing recessed han‐

dle
Removing
Note

Kamiq 2019 ➤ , Scala 2019 ➤
Removing and installing the reversing camera R189 ⇒ Commu‐

nication; Rep. gr. 91 ; Reversing camera; Reversing camera -
R189- Removing and installing ,
– Remove the lower rear lid trim ⇒ General body repairs, inte‐
rior; Rep. gr. 70 ; Luggage compartment trim; Remove and
install lower rear lid trim .
– Disconnect the plug connection of the electrical cable.
– Release the retaining tabs of the handle at the position of the
-arrows-.
– Pull the handle -1- out of the flap.
Installing
– Installation is performed in the reverse order, pay attention to
the following points:
– Press the handle with the camera -1- on the concealed frame
step by step (starting from the left side and left rear tab) into
the assembly opening until the retaining tabs click audibly into
place.
– Connect plug for electrical wiring.
– Install tailgate trim ⇒ General body repairs, interior; Rep. gr.
70 ; Luggage compartment trim; Removing and installing low‐
er tailgate trim .
2.6 Removing and installing the hinges

Removing
– Remove tailgate ⇒ “2.2 Removing and installing boot lid”, page
29 .
– Partially unhook moulded headliner ⇒ General body repairs,
interior; Rep. gr. 70 ; Moulded headliner; Removing and in‐
stalling moulded headliner .
2. Tailgate 39
Kamiq 2019 ➤ , Scala 2019 ➤
– Remove nut - 20 Nm (Pos. 2).

– Remove the hinge for the tailgate.
Installing
2.7 Removing and installing the locking

clamp
Removing
– Remove lock carrier trim ⇒ General body repairs, interior;
Rep. gr. 70 ; Luggage compartment trims; Removing and in‐
stalling lock carrier trim .
– Unscrew screw -2- and remove the closing wedge -1- from the
luggage compartment wall.
Installing
– Set the locking mechanism ⇒ “2.3 Adjusting boot lid”, page
30 .
2.8 Removing and installing tailgate seal

Kamiq 2019 ➤ , Scala 2019 ➤
Removing
– Detach the seal for the tailgate -1- from the body flange.
Installing
– Press the seal -1- evenly onto the body flange.
– Observe the seal connection point - A -.
Note
Before installation, the seal must be moistened with cleaning spirit.
2.9 Removing and installing the pressurized

gas strut
Removing
– Open tailgate, support and lock it into position.
2. Tailgate 41
Kamiq 2019 ➤ , Scala 2019 ➤
– Use a screwdriver - 2 - to raise the locking element - 3 - and

pull the pressurized gas strut - 1 - off the ball stud at the bracket
- 4 -.
Note
If the pressurized gas strut is to be re-used, do not remove the

locking device fully from the ball socket, otherwise it will be dam‐
aged.
WARNING
When removing the locking element, always wear safety gog‐

gles!
Always move the release pin into the first stage. Never fully
lever it out of the ball socket. There is risk of injury to the me‐
chanic and risk of damage to the release pin!
Installing
2.10 Degassing the pressurized gas strut

– Clamp the pressurized gas strut into the vice on the section
-a = 50 mm-.
WARNING
The pressurized gas strut must only be clamped in this area,

otherwise there is a risk of accident!
– Saw open the strut cylinder in the first third of the total length
of the cylinder, starting from the piston side edge.
Note
♦ Wear safety goggles during the sawing procedure.

♦ Cover the sawn section with a cloth.
♦ Oil and cloth are disposed of in accordance with waste dis‐
posal requirements.
♦ After degassing, the pressurized gas spring can be treated as
scrap.
2.11 Removing and installing the drive unit

for the tailgate - VX69-
WARNING
Only drive units from the same manufacturer may be used on

the vehicle! A combination of different manufacturers is not
permitted for safety reasons!

Kamiq 2019 ➤ , Scala 2019 ➤
Note
Functional description of the system e.g. ⇒ Vehicle Owner's

Manual .
Removing
– Switch off the ignition and all electrical components.
– Open tailgate, support and lock it into position.
– Remove C-pillar trim panel ⇒ General body repairs, interior;
Rep. gr. 70 ; Interior trim panels; Removing and installing C-
pillar trim panel .
– Disconnect the plug connections of the spindle drive and pull
the cable guide through the grommet to outside the vehicle.
– Always use a screwdriver first to unlock the locking element
on the tailgate ⇒ “2.9 Removing and installing the pressurized
gas strut”, page 41 and pull the spindle drive -1- off the ball
stud -2-.
WARNING
The spindle drive has pre-tensioned spring inside! Take extra

care when disassembling!
When removing the locking element, always wear safety gog‐
gles!
Always move the release pin into the first stage. Never fully
lever it out of the ball socket. There is risk of injury to the me‐
chanic and risk of damage to the release pin!
– Ball stud (20 Nm) -2-.

– Cap for opening - 3 -.
Installing
Note
After installing the spindle drive, basic setting of the end positions
using ⇒ Vehicle diagnostic tester is necessary.
2. Tailgate 43
Kamiq 2019 ➤ , Scala 2019 ➤
3 Fuel tank lid unit

⇒ “3.1 Summary of components - Fuel-tank lid unit”, page
44
⇒ “3.2 Removing and installing fuel tank lid unit”, page 44
⇒ “3.3 Removing and installing the fuel tank flap”, page 45
3.1 Summary of components - Fuel-tank lid unit
1 - Fuel tank lid unit

stalling fuel tank lid unit”,
page 44 .
2 - Fuel tank lid
– Removing and installing
stalling the fuel tank
flap”, page 45 .
3 - Water drain hose

4 - Electrical plug connection
5 - Screw
❑ Tightening torque: 1.5
Nm.
6 - Positioning element
⇒ “3.3.2 Removing and
installing the locking el‐
ement”, page 47 .
3.2 Removing and installing fuel tank lid unit

– Open fuel tank cap.

Kamiq 2019 ➤ , Scala 2019 ➤
– E.g. carefully insert removal wedge -3409- -2- in area of arrow

-A-.
– Release fuel tank flap unit in area of arrow -B-.
– Pull the fuel tank flap unit out of the flange of the side panel.
– Pull the sleeve over the fuel filler neck and reducing agent filler
neck (depending on engine).
– Tip the fuel tank lid unit -1- out of the side panel.
– Pull out the plug for the adjusting element.
– Pull out the water drain hose.
– Tip out the fuel tank lid unit -1- and pull out to the rear.
Installing
3.3 Removing and installing the fuel tank

flap
⇒ “3.3.1 Removing and installing the fuel tank flap”, page 45
⇒ “3.3.2 Removing and installing the locking element”, page
47
3.3.1 Removing and installing the fuel tank

flap
Removing
3. Fuel tank lid unit 45

Kamiq 2019 ➤ , Scala 2019 ➤
– Push the fuel tank lid -1- out of the fuel tank lid unit catches
-2- -arrow a-.
– Remove the fuel tank flap -arrows b-.
Installing

Kamiq 2019 ➤ , Scala 2019 ➤
– Position the fuel tank lid -1- on the fuel tank lid unit -2-
-arrows a-.
– Slide the fuel tank lid into the catches of the fuel tank lid unit
-arrow b-.
3.3.2 Removing and installing the locking element
3. Fuel tank lid unit 47

Kamiq 2019 ➤ , Scala 2019 ➤
Removing
– Remove the fuel tank lid unit ⇒ “3.2 Removing and installing
fuel tank lid unit”, page 44 .
– Disconnect electrical plug connection -2-.
– Remove the locking element -1- from the fuel tank lid unit.
Installing
– Connect the electrical plug connection -2-.
– Position the lock element -1- on the fuel tank lid unit.
– Install screws -3-.
– Install the fuel tank lid unit ⇒ “3.2 Removing and installing fuel
tank lid unit”, page 44 .

Kamiq 2019 ➤ , Scala 2019 ➤
57 – Front doors, door components, central locking

1 Door
⇒ “1.1 Summary of components - door”, page 49
⇒ “1.2 Removing and installing the door”, page 50
⇒ “1.3 Door adjustment”, page 52
⇒ “1.4 Adjusting the locking clamp”, page 53
⇒ “1.5 Removing and installing the door retaining strap”, page
55
1.1 Summary of components - door
Note
Always replace the screws for the door hinges after the removal.
1 - Door
stalling the door”, page
50 .
❑ Setting ⇒ “1.3 Door ad‐
justment”, page 52 .
2 - Multi-point socket head bolt
Nm.
❑ Always replace the
screws after the re‐
moval.
3 - Door hinge
4 - Locking bolt for hinge
❑ This screw must be un‐
screwed in order to re‐
move the door from the
hinge.
Nm.
❑ Installed from the inside
of the vehicle.
❑ Remove bottom A-pillar
trim panel ⇒ General
body repairs, interior;
Rep. gr. 70 ; Interior
trim panels; Removing
and installing A-pillar
trim panel .
Nm.
❑ Always replace the
screws after the re‐
moval.
1. Door 49
Kamiq 2019 ➤ , Scala 2019 ➤
6 - Door hinge
❑ Always replace the screws after the removal.
8 - Door arrester
9 - Screw
❑ This screw must be unscrewed in order to remove the door.
10 - Door hinge
11 - Locking bolt for hinge
❑ This screw must be screwed down in order to remove the door from the hinge bolt.
12 - Screw
13 - Door hinge
❑ Tightening torque: 40 Nm
1.2 Removing and installing the door

Removing
50 Rep. gr.57 - Front doors, door components, central locking

Kamiq 2019 ➤ , Scala 2019 ➤
– Release the bellows - 2 - by pressing on the catch arrow

- a - and detach it from the A pillar.
– Swivel the release lever - 3 - downwards arrow - b - and dis‐
connect the el. plug connection - 4 - from the connector station.
– Remove fixing screws - 7 - from the hinges arrow - d - .
– Remove the screw -9- for the door retaining strap -8-.
– Remove door - 1 - upwards arrow - e - from the hinges - 5 -.
Installing
1. Door 51
Kamiq 2019 ➤ , Scala 2019 ➤

– Observe the gap sizes of the front door ⇒ Body Repairs; Rep.
gr. 00 ; technical data; body gaps; front body .
1.3 Door adjustment
Note
♦ The vehicle must be standing on its wheels in order to adjust the door.
♦ The door is correctly adjusted if in the closed state it has an overall even gap size, is not positioned too far
outwards or inwards and the contours are aligned.
♦ For checking the gap sizes: ⇒ Body Repairs; Rep. gr. 00 ; Technical data; body gaps; front body .
♦ After carrying out adjustment work, perform corrosion protection measures at the screws and hinges.

Kamiq 2019 ➤ , Scala 2019 ➤
Setting the gap sizes

In order to correctly set the gap sizes, the screws
-2, 5, 7, 12, 14, 15- must be slackened at the A pillar.
– The bottom A pillar trim panel must be removed for slackening
the screw -12-.
– The dash panel must be removed for the screw -5-.
Note
Other measures, such as aligning the doors towards the top are ineffective. The door will drop again at the
following overpressures.
Adjusting the locking clamp ⇒ “1.4 Adjusting the locking clamp”,

page 53 .
1.4 Adjusting the locking clamp
1. Door 53
Kamiq 2019 ➤ , Scala 2019 ➤
Note
To adjust the locking clamp -2- once the screws -3- are loosened, increased force must be applied.
Note
♦ When closing the door it must lock completely without using

additional force and must have no play.
♦ When adjusting the locking clamp, the door must not be
pressed upwards or downwards.
The locking clamp is used for adjusting the following:

• If the front door adjustment is not flush with the rear door or
the side part.

Kamiq 2019 ➤ , Scala 2019 ➤
– Slacken the locking clamp -1- by loosening the screws -2- at

the B pillar.
– Adjust the door with the locking clamp -2- in such a way that
the front door when in the closed state is flush with the rear
door (wind noise).
– Tighten screws - 2 - of locking clamp - 1 -.
Tightening torques: screws -2- (25 Nm).
1.5 Removing and installing the door retaining strap
Removing
– Remove the screw - 2 - at the A pillar.
– Remove the screws -3- and take out the door retaining strap
-1-.
Installing
1. Door 55
Kamiq 2019 ➤ , Scala 2019 ➤
– Insert the door retaining strap.

– Install screw -3-, tightening torque 9 Nm.
– Install screw -2-, tightening torque 32 Nm.

Kamiq 2019 ➤ , Scala 2019 ➤
2 Door internal parts

⇒ “2.1 Summary of components - door internal parts”, page
57
⇒ “2.2 Summary of components - Door handle and door lock”,
page 59
⇒ “2.3 Removing and installing window lifter motor”, page 61
⇒ “2.4 Remove and install window lifter”, page 63
⇒ “2.5 Removing and installing the inside door cover”, page
65
⇒ “2.7 Removing and installing the door handle”, page 68
⇒ “2.8 Removing and installing bearing bracket”, page 72
⇒ “2.9 Removing and installing the door lock”, page 73
⇒ “2.10 Removing and installing the window run”, page 75
⇒ “2.11 Removing and installing the inner window channel strip”,
page 78
⇒ “2.12 Removing and installing the outer window channel strip”,
page 78
⇒ “2.13 Removing and installing lock cylinder”, page 80
⇒ “2.14 Removing and installing the cap on the door handle”,
page 81
⇒ “2.15 Removing and installing cap - without lock cylinder”, page
83
⇒ “2.16 Removing and installing the front door window”, page
87
⇒ “2.17 Removing and installing the outside door seal”, page
90
⇒ “2.18 Removing and installing the inside door seal”, page
91
⇒ “2.19 Door edge protection - Kamiq”, page 93
2.1 Summary of components - door internal

parts
⇒ “2.1.1 Summary of components - door internal parts”, page
57
⇒ “2.1.2 Summary of components - Electric window lifters”, page
59
2.1.1 Summary of components - door internal parts
2. Door internal parts 57

Kamiq 2019 ➤ , Scala 2019 ➤
1 - Window run
⇒ “2.10 Removing and
installing the window
run”, page 75 .
2 - Inspection glass
3 - Exterior mirrors
4 - Inner window channel strip
installing the inner win‐
dow channel strip”,
page 78 .
5 - Nut
Nm.
6 - Door
7 - Door arrester
8 - Screw
Nm.
9 - Window lifter
10 - Plug
11 - Sensor for side impact
12 - Window lifter motor
13 - Rivet for attaching the
speaker
14 - Outside door seal
15 - Screw Volkswagen Technical Site: https://vwts.ru
Nm.
16 - Inner door cover
❑ Removing and installing ⇒ “2.5 Removing and installing the inside door cover”, page 65 .
17 - Door lock
18 - Screw
19 - Screw
❑ Tightening torque: 3.5 Nm.
20 - Plug
21 - Screw
22 - Door handle seal
23 - Outer door handle
24 - Cap
25 - B-pillar trim panel
❑ Removing and installing ⇒ “2.4 Removing and installing B-pillar trim from the door”, page 179 .
26 - External window channel strip

Kamiq 2019 ➤ , Scala 2019 ➤
❑ Removing and installing ⇒ “2.12 Removing and installing the outer window channel strip”, page 78 .
27 - Screw
2.1.2 Summary of components - Electric window lifters
1 - Front door window

installing the front door
window”, page 87 .
2 - Nut
Nm.
3 - Cap
4 - Passenger side door con‐
trol unit - J387 -
stalling window lifter
motor”, page 61 .
5 - Engine screw for window
lifter
Nm.
stalling window lifter
motor”, page 61 .
stalling the inside door
cover”, page 65 .
8 - Window lifter
⇒ “2.4 Remove and in‐
stall window lifter”, page
63 .
9 - Front door
2.2 Summary of components - Door handle

and door lock
⇒ “2.2.1 Summary of components - Exterior door handle”, page
59
⇒ “2.2.2 Summary of components - Door lock”, page 60
2.2.1 Summary of components - Exterior door handle

Kamiq 2019 ➤ , Scala 2019 ➤
1 - Cable for exterior handle

(front door)
2 - Cap
❑ for screw ⇒ Item 3 (page
60) .
3 - Screw
❑ Driver's side.
❑ For lock cylinder.
Nm
4 - Rear base
❑ For attaching the cover
for exterior handle lock
or for locking cylinder.
5 - Cover for exterior handle
lock (front door)
❑ Front passenger side.
❑ Secured using locking
brackets on the exterior
handle support.
6 - Cover for locking cylinder
❑ Driver's side.
❑ Attached to the locking
cylinder.
7 - Exterior handle (front door)
with interface for access and
start system
8 - Exterior handle (front door)
9 - Lock cylinder
❑ Driver's side.
10 - Front base
❑ To attach the exterior handle.
11 - Screw
12 - Support for exterior handle (front door)
2.2.2 Summary of components - Door lock

Kamiq 2019 ➤ , Scala 2019 ➤
1 - Front door
2 - Cable for internal handle
(front door)
❑ Cable.
3 - Internal protective cover
4 - Connector for door lock
5 - Door lock
❑ With sealing cover
6 - Screw
Nm.
7 - Locking clamp
❑ With plastic disc.
8 - Screw
Nm.
9 - Cap
10 - Cap
2.3 Removing and installing window lifter

motor
Removing

Kamiq 2019 ➤ , Scala 2019 ➤
– Remove front door trim panel ⇒ Rep. gr. 70 ; Front door trim
panels; removing and installing door trim panel .
– Secure the door window in the top position with adhesive tape
so that it does not slide down.
– Remove the window lifter motor - 4 - from the supports - 2 -.
Installing
WARNING
On a newly installed window lifter motor, additional functions

must be coded.

Kamiq 2019 ➤ , Scala 2019 ➤
– Fit the window lifter motor - 4 - into the supports - 2 -. Lower

the door window slightly and then raise it so that the serration
can slide in better between the motor and the hoisting drum.
– Secure the plug connection - 3 -.
– The new window lifter motor is coded.
– The further work procedure occurs in the reverse order to the
removal.
Removing the control unit
– Remove front door trim ⇒ General body repairs, interior; Rep.
gr. 70 ; Inner lining of the door panel front; removing and in‐
stalling front door trim .
– Press the retaining lug of the door control unit in
-direction of arrow A-, swivel the control unit in
-direction of arrow B- and pull the control unit in
-direction of arrow C- out of the door assembly carrier.
Installing
2.4 Remove and install window lifter

Removing

Kamiq 2019 ➤ , Scala 2019 ➤
– Remove window lifter motor -7- ⇒ “2.3 Removing and installing
window lifter motor”, page 61 .
– Release window pane - 2 - ⇒ “2.16 Removing and installing
the front door window”, page 87 .
– Push window pane upwards and secure e.g. with adhesive
tape.
– Release cable drum locks under the support screws - 4 - for
the window lifter motor and push it into the door.
– Push the window lifter - 5 - into the door.
– Remove the window lifter through the door cutout arrow.
Installing

Kamiq 2019 ➤ , Scala 2019 ➤
– Slide the window lifter -5- through the door cutout.

– Put the window lifter in its fitting position.
– Push the window lifter thread through the door and tighten the
nuts -6-. Tightening torque: 6 Nm.
– Press the hoisting drum through the holes in the door until the
catch hooks lock.
– Remove window lifter motor -7- ⇒ “2.3 Removing and installing
– Install door trim ⇒ General body repairs, interior; Rep. gr. 70 ;
Front door trim panels; Removing and installing door trim .
2.5 Removing and installing the inside door

cover
Removing

Kamiq 2019 ➤ , Scala 2019 ➤

– Raise the cover at the points provided for pliers.
– Pull cover - 3 - outwards.
Note
♦ If it is necessary for the following operation, pull the Bowden cable -2- with the grommet -1- out of the cover
-3-.
♦ Unclip the electrical cord - 4 -.
Installing

clamp
Removing

Kamiq 2019 ➤ , Scala 2019 ➤

– Remove the cover ⇒ “2.5 Removing and installing the inside
door cover”, page 65 .
– Remove the lock cylinder or the cap ⇒ “2.13 Removing and
installing lock cylinder”, page 80 .
– Removing the door handle ⇒ “2.7 Removing and installing the
door handle”, page 68 .
– Release screw - 4 - and remove gasket - 3 -.
– Remove bearing bracket - 1 - from the door arrow - a -.
Slacken Bowden cable
– Unlock the bracket - 5 - and swivel out of the support in the
bearing bracket arrow - b -.
– Lift the bolt of the control cable out of the support - c -.
– Swivel out the Bowden cable - 2 - from the bearing bracket
(Pos. 1) arrow - d - .
Installing

Kamiq 2019 ➤ , Scala 2019 ➤
Installation is carried out in the reverse order.

– Install screw -2-, tightening torque 1.5 Nm.
2.7 Removing and installing the door handle

⇒ “2.7.1 Removing and installing the door handle”, page 68
⇒ “2.7.2 Removing and installing door handle with keyless access
authorisation system (Kessy)”, page 70
2.7.1 Removing and installing the door handle

Removing

Kamiq 2019 ➤ , Scala 2019 ➤
– Remove the cap for lock cylinder, depending on design ⇒

“2.14 Removing and installing the cap on the door handle”,
page 81 , and remove the lock cylinder ⇒ “2.13 Removing
and installing lock cylinder”, page 80 .
– Or remove the cap without the lock cylinder ⇒ “2.15 Removing
and installing cap - without lock cylinder”, page 83 .
– Pull the door handle -1- slightly towards the rear -arrow a- out
of the support of the bearing bracket -2-.
– Swivel the door handle in -direction of arrow b-.
– Remove the door handle at a right angle -arrow c- out of the
bearing bracket -2-.
Installing

Kamiq 2019 ➤ , Scala 2019 ➤
– Fit the door handle -1- at a right angle -arrow a- into the bearing
bracket.
– Swivel the door handle -1- to the door -arrow b-.
– Press the door handle forwards -arrow c- into the support of
the bearing bracket -2-.
– Then it is absolutely necessary to perform a functional check
when the door is opened.
2.7.2 Removing and installing door handle

with keyless access authorisation sys‐
tem (Kessy)
Removing

Kamiq 2019 ➤ , Scala 2019 ➤
Notes on door handle with keyless access authorisation system

⇒ Electrical system; Rep. gr. 94 ; Access and start authorisation;
Installation location overview - access and start authorisation
system .
– Remove the cap for lock cylinder, depending on design ⇒
“2.14 Removing and installing the cap on the door handle”,
page 81 , and remove the lock cylinder ⇒ “2.13 Removing
and installing lock cylinder”, page 80 .
– Or remove the cap without the lock cylinder ⇒ “2.15 Removing
and installing cap - without lock cylinder”, page 83 .
– Pull the door handle -1- slightly towards the rear -arrow a- out
of the support of the bearing bracket -2-.
– Swivel the door handle in -direction of arrow b-.
– Open the lock on connector -4- with a screwdriver -3-
-arrow d-.
– Remove the door handle at a right angle -arrow c- out of the
Installing

Kamiq 2019 ➤ , Scala 2019 ➤
Notes on door handle with keyless access authorisation system

⇒ Electrical system; Rep. gr. 94 ; Access and start authorisation;
Installation location overview - access and start authorisation
system .
– Fit the door handle -1- at a right angle -arrow a- into the bearing
bracket.
Connect the connector for the keyless access authorisation sys‐
tem when positioning the door handle.
– Swivel the door handle -1- to the door -arrow b-.
– Press the door handle forwards -arrow c- into the support of
the bearing bracket -2-.
– Then it is absolutely necessary to perform a functional check
2.8 Removing and installing bearing bracket

Removing

Kamiq 2019 ➤ , Scala 2019 ➤
– Release screws - 2 - and remove locking clamp - 1 -.

Installing
– Position the locking clamp - 1 - at the B pillar - 3 - and tighten
the screws - 2 -, tightening torque: 15 Nm.
– Adjusting the locking clamp ⇒ “1.4 Adjusting the locking
clamp”, page 53 .
– For door fitting, tighten the screws to final tightening torque:
25 Nm.
2.9 Removing and installing the door lock

Removing
– Unclip cap - 3 -.

Kamiq 2019 ➤ , Scala 2019 ➤
– Remove the screw (1.7 Nm) and disconnect the connector

-4-.
– Remove lock cylinder ⇒ “2.13 Removing and installing lock
cylinder”, page 80 .
– Remove the lock -1- from the door.
Note
If it is necessary for the following operations, it is possible to slacken the Bowden cable.
Slacken the Bowden cable to the bearing bracket:

– Twist the Bowden cable -5- by 45° and remove it from the
bracket -arrow a-.
– Turn the Bowden cable - b - until it can be pulled out of the lug
in the door lock (Pos. 1) arrow - c -.
Slacken the Bowden cable to the inner door control:
– Twist the Bowden cable -6- by 45° and remove it from the
bracket.
– Turn the Bowden cable - d - until it can be pulled out of the lug
in the door lock (Pos. 1) arrow - e -.
Installing

Kamiq 2019 ➤ , Scala 2019 ➤
Installing
– Tightening torque of screw (Pos. 2) - 20 Nm.
It is absolutely necessary to perform a functional check because
the door cannot be opened if the adjustment of the Bowden cables
is not accurate and if they are not correctly locked.
2.10 Removing and installing the window run
Note
Do not bend the window seal while removing!
Removing

Kamiq 2019 ➤ , Scala 2019 ➤
The exterior mirror and the window channel strip are removed.
– Pull out the retaining clip (Pos. 3) - c -.
– Push away the sealing lip of the window run from the interior
out of the door flange.
– Remove window run - 1 - - arrows - a - from the door flange
- 2 - evenly all around, beginning with the rear area.
– Pull the window run - 1 - out of the supports arrows - b - .
Installing
Note
Before assembly the gasket contact surfaces must be coated with soapy water so that they can be moved easily
and positioned on the flanges more accurately.

Kamiq 2019 ➤ , Scala 2019 ➤
– Mask off the openings -4- below the window guide with fabric
adhesive tape.
– Dimensions of adhesive: height = approx. 10 mm, width = ap‐
prox. 40 mm.
– Slide the window run into the supports arrows - a -.
– Press the window run evenly all around against the door flange
-2-.
– Press the sealing lip of the door run from the inside against the
door flange.
– Slide in the retaining clip (Pos. 3)- arrow - b -.
Note
♦ The chamfer of the retaining clips must point to the inside of the vehicle.
♦ If the chamfer of the retaining clips points to the outside of the vehicle, the -crossed-out red colour-, then
the retaining clip must be turned around.
• A functional check must be performed before installing the

door trim panel.

Kamiq 2019 ➤ , Scala 2019 ➤
Note
Pay attention to evenly fitting the window run when installing it (wind noise).
2.11 Removing and installing the inner window channel strip
Removing
– Remove gasket -1- evenly -arrows- without bending the flange
-2-.
Installing
Press the window channel strip - 1 - by hand evenly onto the
flange - 2 -.
2.12 Removing and installing the outer win‐

dow channel strip
Removing

Kamiq 2019 ➤ , Scala 2019 ➤
Note
♦ The core of the seal consists of a metal insert.

♦ If it is bent, the seal can no longer be straightened. It remains
“warped”.
♦ Therefore the seal must be fitted on uniformly and without
bending it.
– Remove exterior mirror ⇒ “6.2 Removing and installing outside

mirror”, page 190 .
– Remove the seal - 1 - uniformly arrows - b - out of the door
- 2 - up to the exterior mirror.
– Pull out the seal from underneath the exterior mirror - a -.
Installing

Kamiq 2019 ➤ , Scala 2019 ➤
– Press the seal - 1 - arrows - a - by hand evenly onto the flange

- 2 -.
– Install exterior mirror ⇒ “6.2 Removing and installing outside
mirror”, page 190 .
2.13 Removing and installing lock cylinder
Note
A lock cylinder is installed only on the driver's door.
Removing

Kamiq 2019 ➤ , Scala 2019 ➤
– Unclip the cap - arrow -.

– Remove cover -4- ⇒ “2.14 Removing and installing the cap on
the door handle”, page 81 .
– Release securing screw -3-.
– Detach fixing screw - 2 - to the stop.

– Press the screw - 2 - to move the blocking bracket
- Arrow b - which holds the locking cylinder.
– Carefully remove the outside handle - 1 - outwards
- arrow a - and remove the locking cylinder.
Installing
– Installation is performed in the reverse order, pay attention to
the following points:
♦ Pull and hold the handle -1- in the -direction of the arrow-.
Note
♦ Ensure that the disc is correctly fitted.

♦ Before installing the locking cylinder, make sure that the lock‐
ing bracket is in the unlocked position before it was removed.
If problems occur with inserting the locking cylinder, Press on
the setting screw again - 3 - so that the blocking bracket comes
into the unlocked position, as described in the removal proce‐
dure.
♦ If the locking cylinder cannot be installed, remove the cover
for the locking cylinder. Insert ignition key into locking cylinder,
turn slightly and insert locking cylinder into the handle support.
– Insert the locking cylinder - 2 - into the handle holder.

– Install and tighten the fixing screw -3-. The locking cylinder is
held with the blocking bracket as follows.
– Tighten fixing screws -4-.
Note
Then it is absolutely necessary to perform a functional check

2.14 Removing and installing the cap on the

door handle
Note

Kamiq 2019 ➤ , Scala 2019 ➤
♦ When removing the cap for the lock cylinder, do not turn the
screwdriver and lever with it.
♦ The lock cylinder and the cap for lock cylinder are only installed
on the driver's side.
Removing
– Pull the door handle out of the door a short way.

– Press a small screwdriver -3- slightly -arrow a- into the opening
on the bottom side of the cap for the lock cylinder.
– Slightly pull off the cap of the lock cylinder -1-, together with
the screwdriver, at the bottom side from the door -arrow b-.
– Slide the cap upwards out of the lock cylinder.
Installing

Kamiq 2019 ➤ , Scala 2019 ➤
– Pull the door handle -1- out of the door a short way.
– Position the cap for the lock cylinder -2- onto the lock cylinder
-arrow a-.
– Press the cap of the lock cylinder -2- onto the door -arrow b-,
until the cap with the lock cylinder locks into position.
2.15 Removing and installing cap - without

lock cylinder
Note
This cap is installed where the lock cylinder is not installed.
Removing
♦ Assembly tool - T10389- .

Kamiq 2019 ➤ , Scala 2019 ➤
– Remove plug over the hole -5-.

– Use the assembly tool - T10389- to guide caps on the lock
hook into the hole in -direction of arrow-.
– Pull the assembly tool - T10389- forwards around 5 mm, until
the hook unlocks.

Kamiq 2019 ➤ , Scala 2019 ➤
Pull the door handle -2- out of the door a short way -arrow a-.
Note
Do not press the door handle into the door. This would damage the bearing bracket.
– Pull the cap - 1 - out of the bearing bracket -arrow b-.

Installing

Kamiq 2019 ➤ , Scala 2019 ➤
• Pull the door handle -2- out of the door a short way in direction
of -arrow a-.
– Push the cap -1- into the bearing bracket -arrow b-.

Kamiq 2019 ➤ , Scala 2019 ➤
– Press the cap -1- gently onto the door.

– For example guide a screwdriver -4- at the lock hooks -3- of
the bearing bracket.
– Press in the screwdriver -arrow- until the hook locks.
– Clip the plug into the hole -5-.
2.16 Removing and installing the front door

window
Removing

Kamiq 2019 ➤ , Scala 2019 ➤
– Release cap - 6 -.
– Lower the door window -1- until the expanding pin -4- and the
straddling dowel -5- can be accessed in the window lifter
opening -3-.
Note
If this operation cannot be performed due to a failure at the window lifter -7-, remove the window lifter motor.
Then the door window can be pushed to the required working height.
– Press the expanding pin -5- out of the expanding dowel -4-.
– Then press the straddling dowel -4- out of the window lifter and
pane.

Kamiq 2019 ➤ , Scala 2019 ➤
– Lift up the door pane - 1 - at the rear and swivel it forwards out
of the window run - 2 - in - direction of arrow -.
Installing
– Find the centre of the straddling dowel and insert it when the
door window is removed -1-.
– Press the straddle pin into the straddling dowel.
– Guide the pane -1- into the door in -direction of arrow A- and
insert into the window lifter guide -2- in -direction of arrow C-.
– Lock the pane -1- into the window lifter by tapping from above
in -direction of arrow B-.
– It must be pressed until the catch locks audibly into place.
removal.

Kamiq 2019 ➤ , Scala 2019 ➤
– Insert door pane - 1 - in direction of arrow - a - into the window

run - 2 -.
Note
Ensure that the door window is correctly inserted in the window run.
– Insert the door window pressureless into the clamping jaws

- b -.
– Align the door pane to the window frame arrow - c -.
– Subsequently proceed in reverse order to removing.
door trim panel.
2.17 Removing and installing the outside door seal

Kamiq 2019 ➤ , Scala 2019 ➤
Removing
– Pull the door seal -1- off the door.
Installing
– Remove any residues of adhesive, e.g. with a lubricating plate.
– Thoroughly clean the adhesive surface with adhesive remover
D 002 000 10 immediately before sticking on the outer door
seal.
• Adhesive surfaces must be free of dirt and grease, as well as
any residues of adhesive.
– The vulcanised section -2- of the door seal must be at the
centre of the threshold.
– Remove the protective film and insert the door seal in the top
rear radius -arrow-. Do not over-extend the door seal to ensure
that the end of the seal does not lengthen too much.
– Correctly press the adhesive surface for the seal -1- around
circumference onto the door -1- with e.g. a pinch roller - 3356- .

seal

Kamiq 2019 ➤ , Scala 2019 ➤
During the installation in series, the inside door seals are provided
with a sealing compound which is placed on the door flange and
subsequently rolled up.
Note
♦ During the removal of the seal, the sealing mass is distributed

on the inside of the seal. While doing so, the sides are slightly
bent open. If the seal is re-installed, leak-tightness and tight fit
can no longer be guaranteed.
♦ For this reason, each seal which was completely removed
must be replaced with a so-called “hammer finish seal”.
♦ If the seals were detached partially, press together the sides
of the seal before installing.
Removing
– In order to remove the inner door seal, remove the following:
A-pillar trim panels ⇒ General body repairs, interior; Rep. gr.
70 ; Interior trim panels; Removing and installing A-pillar trim
panel , sill panel ⇒ General body repairs, interior; Rep. gr.
70 ; Interior trim panels; Removing and installing sill panel and

Kamiq 2019 ➤ , Scala 2019 ➤
B-pillar trim panels ⇒ General body repairs, interior; Rep. gr.

70 ; Interior trim panels; Removing and installing B-pillar trim
panel .
– Detach the inside door seal -1- from the body flange.
Installing
– Align the inside door seal - 1 - with vulcanisation point arrow
- b - at the top bonnet hinge arrow - b -.
– When installing the inside door seal, start in the top radius of
the door cutout arrow - a -.
– Install the following: A-pillar trim panels ⇒ General body re‐
pairs, interior; Rep. gr. 70 ; Interior trim panels; Removing and
installing A-pillar trim panel , sill panel ⇒ General body repairs,
interior; Rep. gr. 70 ; Interior trim panels; Removing and in‐
stalling sill panel and B-pillar trim panels ⇒ General body
repairs, interior; Rep. gr. 70 ; Interior trim panels; Removing
and installing B-pillar trim panel .
2.19 Door edge protection - Kamiq
1 - Door
2 - Screw
Nm.
3 - Contact disc
4 - Activator
5 - Bowden cable with clips
6 - Protector
Installing
– Clip the contact disc ⇒

Item 3 (page 93) into the
A-pillar.
– Install the activator ⇒

Item 4 (page 93) in the
appropriate place on the
door hinge side.
– Install the protector in

the appropriate place on
the lock side. Do not
tighten the screws!
– Fasten the Bowden ca‐

ble ⇒ Item 5 (page 93) in
the area of the clips.
– Open the door a little

and insert the protective
strip ⇒ Item 7 (page
94) in the protector
from above.
– Open the door to the

end position and place
the protective strip on
the edge of the door.

Kamiq 2019 ➤ , Scala 2019 ➤
– Tighten the screws ⇒ Item 2 (page 93) to the specified tightening torque. First screw down and then
screw upwards!
– Check that the door edge protection is functioning correctly. There must be no collision with the rear
door.
Removing
– Remove door trim ⇒ General body repairs, interior; Rep. gr. 70 ; Front door trim panels; Removing and
installing door trim .
– Remove inside door cover ⇒ “2.5 Removing and installing the inside door cover”, page 65 .
– Remove screws.
– Unclip the Bowden cable from the clips.
– Remove activator with Bowden cable and door protection through the opening in the door.
Note
♦ When removing the door protec‐

tion, tie the old part with cord,
wire or other means and guide it
through the door. Leave the cord
in the door. Use a cord to pull the
new part through the door back
to the securing hole.
♦ The inner door cover and the
door trim are only installed once
the door protection has been
checked that it is functioning cor‐
rectly!
7 - Protective strip

Kamiq 2019 ➤ , Scala 2019 ➤
3 Central locking
⇒ “3.1 Removing and installing the battery for the ignition key”,
page 95 .
3.1 Removing and installing the battery for

the ignition key
– Folding radio remote control key (Pos.1).
Removing
– Insert a screwdriver under the catch in -direction of arrow- and

lever the battery cover (Pos. 1) off the key (Pos. 2).
– Unclip the battery (Pos. 2) from the catches using a screw‐

driver.
Installing
Note
♦ Before installing the battery, it is absolutely necessary to press

a random button once. Thus, the radio container is reset to as-
new condition and can only now detect a new battery.
♦ Observe the polarity and the fitting location when installing the
battery.
– Insert the battery on the provided point and press slightly until
it locks into position between the contacts.
– Clip in the battery cover.
3. Central locking 95
Kamiq 2019 ➤ , Scala 2019 ➤
58 – Rear doors, door components

1 Door
⇒ “1.1 Summary of components - door”, page 96
⇒ “1.2 Removing and installing the door”, page 97
⇒ “1.3 Door adjustment”, page 99
⇒ “1.4 Adjusting the locking clamp”, page 100
⇒ “1.5 Removing and installing the door retaining strap”, page
101
1.1 Summary of components - door
1 - Rear door
stalling the door”, page
97 .
❑ Setting ⇒ “1.3 Door ad‐
justment”, page 99 .
2 - Screw
❑ This may be unscrewed
once to adjust the door,
then always replace.
❑ 30 Nm.
3 - Door hinge
4 - Cap
❑ For screw -8-.
5 - Screw
❑ Before removing and in‐
stalling, the bottom B-
pillar trim must be re‐
moved ⇒ General body
repairs, interior; Rep.
gr. 70 ; Interior trim pan‐
els; Removing and in‐
stalling B-pillar trim .
❑ 30 Nm.
6 - Cap
❑ For screw -7-.
7 - Screw
❑ 40 Nm.
8 - Locating screw
❑ 10 Nm.
9 - Door hinge
96 Rep. gr.58 - Rear doors, door components

Kamiq 2019 ➤ , Scala 2019 ➤
10 - Screw
❑ 32 Nm.
11 - Screw
❑ 9 Nm.
12 - Door arrester
❑ Removing and installing ⇒ “1.5 Removing and installing the door retaining strap”, page 101 .
13 - Door hinge
14 - Screw
❑ This may be unscrewed once to adjust the door, then always replace.
❑ Before removing and installing, the bottom B-pillar trim must be removed ⇒ General body repairs, interior;
Rep. gr. 70 ; Interior trim panels; Removing and installing B-pillar trim .
❑ 30 Nm.
15 - Door hinge
16 - Screw
❑ 40 Nm.
17 - Screw
❑ 30 Nm.
1.2 Removing and installing the door

Removing
1. Door 97
Kamiq 2019 ➤ , Scala 2019 ➤
– Press e.g. the wedge - T10383/1- between the collar -3- and
catch -2- -arrow a-.
– Press the catch -2- with the wedge - T10383/1- upwards,
-arrow b-. Disconnect the electrical connector from the multi-
plug connection -arrow c-.
– Loosen the screws -7- at the hinges -arrow e-, but do not re‐
move.
– Remove the screw -4- for the door retaining strap -5-.
– Slide the door retaining strap -5- towards the inside
-arrow d-.
– Lift the door -1- with the top parts of the hinges-6- upwards
-arrow f- out of the bottom parts of the hinges.
Installing

Kamiq 2019 ➤ , Scala 2019 ➤

– Observe the gap sizes of the front door ⇒ Body Repairs; Rep.
1.3 Door adjustment
Note
♦ The vehicle must be standing on its wheels in order to adjust

the rear door.
♦ The rear door is correctly adjusted if in the closed state it has
an overall even gap size, is not positioned too far inwards or
outwards and the contours are aligned.
♦ Observe the gap sizes of the front door ⇒ Body Repairs; Rep.
♦ After carrying out adjustment work, perform corrosion protec‐
tion measures at the screws and hinges.
1. Door 99
Kamiq 2019 ➤ , Scala 2019 ➤

To set the gap sizes correctly, the screws -2, 3, 6 and 7- must be
loosened on the B pillar.
– For screw -3 and 7-, the bottom B-pillar trim must be removed
⇒ General body repairs, interior; Rep. gr. 70 ; Interior trim
panels; Removing and installing B-pillar trim .
Loosen screws -5 and 9- to set the gap sizes correctly.
Note
Other measures, such as aligning the doors towards the top are ineffective. The door will drop again at the
following overpressures.
Adjusting the locking clamp ⇒ “1.4 Adjusting the locking clamp”,

page 100 .
1.4 Adjusting the locking clamp

Kamiq 2019 ➤ , Scala 2019 ➤
Note
♦ In order to adjust the locking clamp -2- once the screws -3- are loosened (25 Nm), increased force must be
applied.
♦ When closing the door it must lock completely without using additional force and must have no play.
♦ When adjusting the locking clamp, the door must not be pressed upwards or downwards.
1.5 Removing and installing the door retaining strap
1. Door 101
Kamiq 2019 ➤ , Scala 2019 ➤
Removing
– Remove the screw - 2 - at the A pillar.
– Remove the screws -3- and take out the door retaining strap
-1-.
Installing
– Insert the door retaining strap -1-.

Kamiq 2019 ➤ , Scala 2019 ➤
2 Door internal parts

⇒ “2.1 Summary of components - door internal parts”, page
103
⇒ “2.2 Summary of components - Window lifter”, page 105
⇒ “2.3 Summary of components - Door handle and door lock”,
page 105
⇒ “2.4 Summary of components - window runs and window chan‐
nel strips”, page 106
⇒ “2.5 Removing and installing window lifter motor”, page 107
⇒ “2.6 Remove and install window lifter”, page 109
⇒ “2.7 Removing and installing the inside door cover”, page
111
⇒ “2.9 Removing and installing the door handle”, page 114
⇒ “2.10 Removing and installing bearing bracket”, page 115
⇒ “2.11 Removing and installing the door lock”, page 117
⇒ “2.12 Removing and installing the window run”, page 119
⇒ “2.13 Removing and installing the outer window channel strip”,
page 121
⇒ “2.14 Removing and installing the inner window channel strip”,
page 122
⇒ “2.15 Removing and installing the cap on the door handle”,
page 122
⇒ “2.16 Removing and installing the rear door window”, page
126
⇒ “2.17 Removing and installing the outside door seal”, page
128
⇒ “2.18 Removing and installing the inside door seal”, page
130
⇒ “2.19 Door edge protection - Kamiq”, page 131
2.1 Summary of components - door internal parts

Kamiq 2019 ➤ , Scala 2019 ➤
1 - Window run
run”, page 119 .
2 - Rear door window
installing the rear door
window”, page 126 .
3 - Screw
4 - B-pillar trim panel
stalling B-pillar trim from
the door”, page 179 .
5 - Expanding nut
6 - Door
7 - Inner window channel strip
installing the inner win‐
dow channel strip”,
page 122 .
8 - Nut
Nm.
9 - Door arrester
10 - Screw
Nm.
❑ Removing and installing ⇒ “2.7 Removing and installing the inside door cover”, page 111 .
12 - Plug
❑ Removing and installing ⇒ “2.6 Remove and install window lifter”, page 109 .
14 - Screw
15 - Seal
16 - Door damping
17 - Door lock
❑ Removing and installing ⇒ “2.11 Removing and installing the door lock”, page 117 .
18 - Screw
19 - Screw
20 - Screw
21 - Plug

Kamiq 2019 ➤ , Scala 2019 ➤
22 - Screw
23 - Door handle seal
24 - Outer door handle
❑ Removing and installing ⇒ “2.9 Removing and installing the door handle”, page 114 .
25 - Cap
26 - Fixed door window
27 - External window channel strip
❑ Removing and installing ⇒ “2.13 Removing and installing the outer window channel strip”, page 121 .
2.2 Summary of components - Window lifter
1 - Window lifter
⇒ “2.6 Remove and in‐
stall window lifter”, page
109 .
2 - Nut
Nm.
3 - Screw
Nm.
4 - Window lifter mechanism
5 - Rear door
2.3 Summary of components - Door handle and door lock

Kamiq 2019 ➤ , Scala 2019 ➤
1 - Door lock
installing the door lock”,
page 117 .
2 - Screw
Nm.
3 - Clamp
installing bearing brack‐
et”, page 115 .
4 - Supporting plate
5 - Cap
installing the cap on the
door handle”, page
122 .
6 - Door handle
stalling the door han‐
dle”, page 114 .
7 - Screw
Nm.
8 - Control cable
❑ From door lock -1- to
9 - Control cable
❑ From the inner door control to the door lock -1-.
❑ With grommet for feeding through at the cover.
10 - Cap
11 - Screw
2.4 Summary of components - window runs and window channel strips

Kamiq 2019 ➤ , Scala 2019 ➤
1 - Window run
2 - Fixed door window
Removing
– Remove the window run

- 1 - ⇒ “2.12 Removing
and installing the win‐
dow run”, page 119 .
– Remove screw -5- ⇒

Item 5 (page 107) .
– Insert the tool T30116 or

T10236 between the
fixed pane and door
frame as shown and un‐
lock the pin bolts on the
fixed pane.
– Push out fixed pane

from the pin bolts and
carefully remove the
gasket from the door
web step by step.
– Push the fixed pane out

of the door.
Installing
– Insert the fixed pane into

the door.
– Clip the guide bolts into

the door.
– Push gasket onto door

web.
3 - Clip
4 - Rear door
5 - Screw
6 - Securing clip
7 - Clip
2.5 Removing and installing window lifter

motor
Removing

Kamiq 2019 ➤ , Scala 2019 ➤
– Remove door trim panel ⇒ Rep. gr. 70 ; Rear door trim pan‐
els; removing and installing rear door trim panel .
– Secure the door window in the top position with adhesive tape
so that it does not slide down.
– Remove the window lifter motor -1- from the supports of the
cable drum -3-.
Installing
Caution
On a newly installed window lifter motor (door control unit), the

auxiliary functions must be coded!

Kamiq 2019 ➤ , Scala 2019 ➤
– Fit the window lifter motor - 1 - on the supports of the hoisting

drum - 3 -. Raise the door window slightly and then lower it so
that the serration can slide in better between the motor and
the cable drum.
– Secure the plug connection - 4 -.
– The new window lifter motor is coded.
removal.
2.6 Remove and install window lifter

Removing

Kamiq 2019 ➤ , Scala 2019 ➤
– Remove door window ⇒ “2.16 Removing and installing the
rear door window”, page 126 .
– Remove window lifter motor ⇒ “2.5 Removing and installing
– Unlock the catches -3- of the hoisting drum -4- and slide them
into the door -arrows a-.
– Slide the window lifter - 1 - into the door.
– Slide the window lifter to the door cutout -5- arrow -b- and take
it out arrow -c-.
Installing

Kamiq 2019 ➤ , Scala 2019 ➤

– Press the hoisting drum through the door openings
-arrows c-, until the catches lock into position.

cover
Removing

Kamiq 2019 ➤ , Scala 2019 ➤
– Raise the cover -3- at the points provided for pliers.
– Guide the control cable for the inside handle -1- through the
opening of the inside cover.
– Remove the cover -2- from the door -3-.
Note
♦ If the following operations are necessary, pull the Bowden cable -1- with the grommet -2- out of the cover
-3-.
♦ Unclip the cable guide on the mount -5-.
Installing

Kamiq 2019 ➤ , Scala 2019 ➤
– Pull the Bowden cable -1- through the cover -3- and secure
the grommet -2-.
– Insert the cover -3- into the door opening -3-.
– Clip the cover into the door.
Note
Secure the cable guide to the cover.

clamp
Removing
– Release screws - 2 - and remove locking clamp - 1 -.
Installing
– Position the locking clamp - 1 - at the C pillar - 2 - and tighten
the screws, tightening torque: 15 Nm.
– Adjusting the locking clamp ⇒ “1.4 Adjusting the locking
clamp”, page 100 .

Kamiq 2019 ➤ , Scala 2019 ➤
– For door fitting, tighten the screws to final tightening torque:

25 Nm.
2.9 Removing and installing the door handle

Removing
– Remove the cap ⇒ “2.15 Removing and installing the cap on

the door handle”, page 122 .
– Lightly pull door handle - 1 - towards the rear arrow - a - out of
the support of the bearing bracket.
– Swivel the door handle in direction of arrow - b -.
– Remove the door handle at a right angle arrow - a - out of the
bearing bracket - 2 -.
Installing

Kamiq 2019 ➤ , Scala 2019 ➤
– Insert the door handle - 1 - at a right angle arrow - b - into the

bearing bracket.
– Swivel the door handle - 1 - into the door arrow - b -.
– Forcefully press the door handle forwards arrow - c -into the
support of the bearing bracket.
Install the cap ⇒ “2.15 Removing and installing the cap on the
door handle”, page 122 .
• Then it is absolutely necessary to perform a functional check
2.10 Removing and installing bearing bracket

Removing

Kamiq 2019 ➤ , Scala 2019 ➤
– Remove rear door trim panel ⇒ Rep. gr. 70 ; Rear door trim
panels; removing and installing rear door trim panel .
– Remove the cap ⇒ “2.15 Removing and installing the cap on
the door handle”, page 122 and the door handle ⇒ “2.9 Re‐
moving and installing the door handle”, page 114 .
– Release screw - 4 - and remove gasket - 3 -.
– Remove bearing bracket - 1 - from the door arrow - a -.
Slacken Bowden cable
– Unlock the bracket - 5 - and swivel out the mount out of the
support in the bearing bracket arrow - b -.
– Lift the bolt of the control cable out of the support - c -.
– Remove the Bowden cable from the bearing bracket arrow
-d-.
Installing

Kamiq 2019 ➤ , Scala 2019 ➤

– Install screws -2-. Tightening torque: 1 Nm.
2.11 Removing and installing the door lock

Removing

Kamiq 2019 ➤ , Scala 2019 ➤
– Removing interior cover ⇒ “2.7 Removing and installing the
inside door cover”, page 111 .
– Disconnect the cable guide plug connection -2- -4-.
– Remove the lock -1- from the door.
Slacken Bowden cable to bearing bracket
– Twist the Bowden cable - 1 - by 90° and remove it from the
bracket - 4 -.
– Push out the hook - 3 - in the - direction of the arrow a - until
the Bowden cable can be pulled out from the eyelet in the door
lock - 2 -.

Kamiq 2019 ➤ , Scala 2019 ➤
Installing
It is absolutely necessary to perform a functional check because
the door cannot be opened if the adjustment of the Bowden cables
is not accurate and if they are not correctly locked.
2.12 Removing and installing the window run
Note
Do not bend the window run when removing!
Removing
– Remove rear door window ⇒ “2.16 Removing and installing
the rear door window”, page 126 .
– Remove the external B-pillar panel ⇒ “2.4 Removing and in‐
stalling B-pillar trim from the door”, page 179 .
– Remove the external C-pilar panel ⇒ “2.4 Removing and in‐
stalling B-pillar trim from the door”, page 179 .

Kamiq 2019 ➤ , Scala 2019 ➤
– Push the window run out of the door web in the direction of the
arrow - a -.
– Remove the seal with window run from the door supports in
the direction of the arrow - b -.
– Push out window guide in the direction of the arrow - a -.
Note
Do not bend the window as it remains wavy!
Installing
Note
♦ The inner part of the window is metal. If it is bent, it can no

longer be straightened out and remains "wavy". Therefore, the
window guide must be inserted evenly without bending.
♦ Before assembly the gasket contact surfaces must be coated
with soapy water so that they can be moved easily and posi‐
tioned on the flanges more accurately.
– Push the window guide into the door in the

- direction of arrow A -.
– Push the window guide - 1 - evenly into the door flange.
– Install door window ⇒ “2.16 Removing and installing the rear
door window”, page 126 .
Note
Before installing the door panel, check that the pane is working
correctly!

Kamiq 2019 ➤ , Scala 2019 ➤
2.13 Removing and installing the outer win‐

dow channel strip
Note
♦ The core of the outer window channel strip consists of a metal

insert.
♦ If the core is bent, the seal can no longer be straightened. It
remains “warped”.
♦ Therefore the seal must be removed uniformly and without
bending it.
Removing
– Remove seal - 1 - evenly in direction of arrow - a - upwards
out of the door flange - 2 -.
Installing
– Mount the outer window channel strip onto the door flange and
press it on evenly.

Kamiq 2019 ➤ , Scala 2019 ➤
Note
Do not use any impact tools!
2.14 Removing and installing the inner window channel strip
Removing
– Evenly push out inside bar - 1 - of the flange upwards.
Installing
– Push the inside bar - 1 - evenly into the flange by hand in the
direction of arrow - a -.
2.15 Removing and installing the cap on the

door handle
Removing

Kamiq 2019 ➤ , Scala 2019 ➤
♦ Assembly tool - T10389- .
– Remove plug over the hole -3-.

– Guide the assembly tool - T10389- into the hole in direction of
the lock hook of the cap.
– Pull the assembly tool - T10389- forwards around 5 mm in
-direction of arrow-, until the hook unlocks.

Kamiq 2019 ➤ , Scala 2019 ➤
Pull the door handle -2- out of the door a short way -arrow a-.
Note
Do not press the door handle into the door. This would damage the bearing bracket.
– Pull the cap - 1 - out of the bearing bracket -arrow b-.

Installing

Kamiq 2019 ➤ , Scala 2019 ➤
• Pull the door handle -2- out of the door a short way in direction
of -arrow a-.
– Push the cap -1- into the bearing bracket -arrow b-.

Kamiq 2019 ➤ , Scala 2019 ➤
– Press the cap -1- gently onto the door.

– For example guide a screwdriver -4- at the lock hooks -3- of
the bearing bracket.
– Press in the screwdriver -arrow- until the hook locks.
– Clip the plug into the hole -5-.
2.16 Removing and installing the rear door

window
Removing
– Remove inner window channel strip ⇒ “2.14 Removing and
installing the inner window channel strip”, page 122 .
– Removing the window run ⇒ “2.12 Removing and installing the
window run”, page 119 .
– Remove inside door cover - 2 - ⇒ “2.7 Removing and installing
the inside door cover”, page 111 .
– Unbutton the grommet - 2 -.
– Install the pane control.

Kamiq 2019 ➤ , Scala 2019 ➤
– Switch on ignition.
– Lower the door pane - 1 - far enough until the expanding bolts
- 1 - are accessible in the door cut-out.
Note
If this operation cannot be performed due to a failure at the win‐

dow lifter motor, remove the window lifter motor -6-. Then the door
window can be pushed to the required working height.
– Press the expanding pin -4- out of the expanding dowel -3-.
– Then press the straddling dowel out of the window lifter and
pane - 5 -.
Note
Hold the door window when pressing out the straddling dowel so
that the door does not fall down and get damaged.
– Pull the door window - 1 - upwards at an angle - arrows - to‐

wards the outside of the vehicle and out of the window chan‐
nel.
Installing

Kamiq 2019 ➤ , Scala 2019 ➤
Note
Before inserting the expanding dowel and the expanding pin,

check the door window for damage.
– With the pane removed, press the expanding dowel into the
pane opening and the expanding pin into the expanding dowel.
– Distances between the ends of the expanding pins and the
expanding dowel and the pane sides must be the same.
– Push the pane into the window guide in the direction of arrow.
– Gently lock the pane -1- from above into the window lifter -5-.
– Push in the - direction of arrow a, b - until the lock - 3 and 4 -
audibly locks into the window lifter - 5 -.
removal.
door trim panel.
2.17 Removing and installing the outside door seal

Kamiq 2019 ➤ , Scala 2019 ➤
Removing
– Pull the seal -1- off the door.
Installing
Note
Remove protective foil from its wrapping until just before assembly. Processing temperature: approx. 20 °C.
– Remove any residues of adhesive with a lubricating plate.

– Thoroughly clean the adhesive surface with adhesive remover
D 002 000 10 immediately before sticking on the door seal.
• Adhesive surfaces must be free of dirt and grease, as well as
any residues of adhesive.
– The vulcanised section -4- of the door seal must be at the
centre of the threshold.
– Remove the protective film and insert the door seal in the top
rear radius. Do not over-extend the door seal to ensure that it
does not lengthen too much.
– Correctly press the adhesive surface for the seal -2- around
circumference onto the door -3- with e.g. a pinch roller - 3356- .

Kamiq 2019 ➤ , Scala 2019 ➤

seal
During the installation in series, the inside door seals are provided
with a sealing compound which is placed on the door flange and
subsequently rolled up.
Note
♦ During the removal of the seal, the sealing mass is distributed

on the inside of the seal. While doing so, the sides are slightly
bent open. If the seal is re-installed, leak-tightness and tight fit
can no longer be guaranteed.
♦ For this reason, each seal which was completely removed
must be replaced with a so-called “hammer finish seal”.
♦ If the seals were detached partially, press together the sides
of the seal before installing.
♦ Removing and installing is only carried out for the right inside
door seal. The same applies therefore when removing and in‐
stalling the left inside door seal.
Removing
– Remove B-pillar trim panels ⇒ General body repairs, interior;
Rep. gr. 70 ; Interior trim panels; Removing and installing B-
pillar trim panel , sill panel ⇒ General body repairs, interior;
Rep. gr. 70 ; Interior trim panels; sill panel and removing and
installing C-pillar trim panel ⇒ General body repairs, interior;
Rep. gr. 70 ; Interior trim panels; Removing and installing C-
pillar trim panel .
– Detach the inside door seal - 1 - from the body flange - 2 -.
Installing

Kamiq 2019 ➤ , Scala 2019 ➤
– When installing the inside door seal, start in the top radius of
the door cutout arrows - b -.
– Sealant groove at position arrows - a - .
– Install the remove inside trim panels.
2.19 Door edge protection - Kamiq
1 - Door
2 - Screw
Nm.
3 - Contact disc
4 - Activator
5 - Bowden cable with clips
6 - Protector
Installing
– Clip the contact disc ⇒

Item 3 (page 131) into
the A-pillar.
– Install the activator ⇒

Item 4 (page 131) in the
appropriate place on the
door hinge side.
– Install the protector in

the appropriate place on
the lock side. Do not
tighten the screws!
– Fasten the Bowden ca‐

ble ⇒ Item 5 (page 131)
in the area of the clips.
– Open the door a little

and insert the protective
strip ⇒ Item 7 (page
132) in the protector
from above.
– Open the door to the

end position and place
the protective strip on
the edge of the door.
– Tighten the screws ⇒ Item 2 (page 131) to the specified tightening torque. First screw down and then
screw upwards!
– Check that the door edge protection is functioning correctly. There must be no collision with the rear
door.
Removing
– Remove door trim ⇒ General body repairs, interior; Rep. gr. 70 ; Front door trim panels; Removing and
installing door trim .
– Remove inside door cover ⇒ “2.7 Removing and installing the inside door cover”, page 111 .
– Remove screws.

Kamiq 2019 ➤ , Scala 2019 ➤
– Unclip the Bowden cable from the clips.
– Remove activator with Bowden cable and door protection through the opening in the door.
Note
♦ When removing the door protec‐

tion, tie the old part with cord,
wire or other means and guide it
through the door. Leave the cord
in the door. Use a cord to pull the
new part through the door back
to the securing hole.
♦ The inner door cover and the
door trim are only installed once
the door protection has been
checked that it is functioning cor‐
rectly!
7 - Protective strip

Kamiq 2019 ➤ , Scala 2019 ➤
60 – Sunroof
1 Sun roof
⇒ “1.1 Summary of components - panoramic roof”, page 133 .
⇒ “1.2 Removing and installing panoramic roof”, page 133 .
⇒ “1.3 Removing and installing the sliding roof screen”, page
135 .
1.1 Summary of components - panoramic roof
1 - Window of panoramic roof

2 - Side section
3 - Tailgate
4 - Windscreen
5 - Gap sizes
❑ a = min. 4 mm
❑ b = 4 mm
❑ c = 5 + 1.5 / - 0.5 mm
❑ d = 1.2 ± 0.5 mm
❑ e = 2.5 ± 0.5 mm
❑ f = 2 ± 0.5 mm
1.2 Removing and installing panoramic roof
WARNING
Wear protective goggles and gloves when cutting hardened

PUR glue sealing material and when working with window and
cutting cords.
1. Sun roof 133

Kamiq 2019 ➤ , Scala 2019 ➤
Panoramic roof cannot be used again after being cut out. The
all-round seal is damaged when cutting which cannot be re‐
placed. At the same time, the moulding on the contact surface
of the panoramic roof is also damaged.
Note
You need enough mechanics for removing and installing.

♦ Separating device for glued windows (set), e.g. -V.A.G 1474
A- .
♦ Straightening knife e.g. -SB - 531- or glass scraper -SC - 170- .
♦ Cutting tool e.g. -V.A.G 1351- .
♦ Piercing needle e.g. -V.A.G 1474/2- .
♦ Cutting cord e.g. -357 845 955- .
♦ Cutting wire e.g. -357 853 999 B- .
♦ Cup suction tool e.g. -V.A.G 1344- .
♦ Cartridge heating box e.g. -V.A.G 1939 A- .
♦ Compressed air pistol, e.g. -V.A.S 5237- .
Removing
– Remove moulded headliner ⇒ Rep. gr. 70 ; Moulded head‐
line; removing and installing moulded headliner .
– Remove frame with sun protection roller blind ⇒ “1.3 Remov‐
ing and installing the sliding roof screen”, page 135 .
– Cover the painted surfaces along the window with textile ad‐
hesive tape or protective film e.g. -V.A.G 1474/7- .
– Pierce glue sealing material with piercing needle in the rear
corner.
– Pull through cutting cord and fasten the ends in the “ T ” hold‐
ers.
– Cut through glue sealing material around the window.
– Remove window with the aid of suction cups.
Install panoramic roof
– Prepare flange for panoramic roof ⇒ “1.8 Preparing body
flange for installation”, page 156 .
– Prepare adhesive surface of the new panoramic roof ⇒
“1.7 Preparing new windows for fitting”, page 156 .
– Glue sealing materials ⇒ “1.2 Materials”, page 154 .
134 Rep. gr.60 - Sunroof

Kamiq 2019 ➤ , Scala 2019 ➤
– Gluing on ⇒ “1.5 Installation instructions for glued windows”,

page 155 .
– Waiting time ⇒ “1.3 Minimum hardening time for glued win‐
dows”, page 154 .
1.3 Removing and installing the sliding roof

screen
⇒ “1.3.1 Removing and installing the sliding roof screen - Scala”,
page 135
⇒ “1.3.2 Removing and installing the sliding roof screen - Kamiq”,
page 136
1.3.1 Removing and installing the sliding roof

screen - Scala
Removing
Note
The roller blind will be expanded together with the frame of the
panoramic roof.
– Remove moulded headliner ⇒ General body repairs, interior;

Rep. gr. 70 ; Moulded headliner .
– Disconnect engine el. Line plug connections for sunroof roller
blind - 3 - and the control unit - 4 -.
– Disconnect the roof antenna connector and carefully pull it
through the opening when removing the frame.
– Remove fixing screw -2- for blind (3 Nm).
1. Sun roof 135

Kamiq 2019 ➤ , Scala 2019 ➤
– With a second mechanic, carefully remove the frame with the

roller blind - 1 - from the vehicle.
Installing
– Install the frame with sun protection roller blind with a second
mechanic.
– Before installing the headliner, check that roller blind is work‐
ing properly.
– Install moulded headliner ⇒ General body repairs, interior;
1.3.2 Removing and installing the sliding roof

screen - Kamiq
Removing
Note
The roller blind will be expanded together with the frame of the
panoramic roof.
– Remove moulded headliner ⇒ General body repairs, interior;

– Disconnect engine el. Line plug connections for sunroof roller
blind - 3 - and the control unit - 4 -.
– Disconnect the roof antenna connector and carefully pull it
through the opening when removing the frame.
– Remove fixing screw -2- for blind (3 Nm).
– With a second mechanic, carefully remove the frame with the
roller blind - 1 - from the vehicle.
Installing
– Install the frame with sun protection roller blind with a second
mechanic.
– Before installing the headliner, check that roller blind is work‐
ing properly.
– Install moulded headliner ⇒ General body repairs, interior;
136 Rep. gr.60 - Sunroof

Kamiq 2019 ➤ , Scala 2019 ➤
63 – Bumpers
1 Front bumper
⇒ “1.1 Summary of components - Bumper”, page 137
⇒ “1.2 Summary of components - impact bar”, page 139
⇒ “1.3 Removing and installing bumper”, page 140
⇒ “1.4 Removing and installing impact bars”, page 142
⇒ “1.5 Removing and installing mounting parts”, page 143
⇒ “1.6 Cutting out the openings for the parking aid sensors (drill)”,
page 144
⇒ “1.7 Cutting out openings for park steering assistant sender”,
page 144
⇒ “1.8 Installing parking aid sender retainer”, page 145
1.1 Summary of components - Bumper
1.1.1 Summary of components - Bumper - Scala
Note
Depending on the model version, slight differences must be taken into consideration when removing and in‐
stalling the front bumper.
1. Front bumper 137

Kamiq 2019 ➤ , Scala 2019 ➤
1 - Frame side rail

2 - Screw
Nm.
3 - Screw
Nm.
4 - Body-bound rivet
5 - Front bumper
❑ Removing and in‐
stalling: ⇒ “1.3 Remov‐
ing and installing
6 - Screw
Nm.
1.1.2 Summary of components - rear bumper - Kamiq
Note
stalling the front bumper.
138 Rep. gr.63 - Bumpers

Kamiq 2019 ➤ , Scala 2019 ➤
1 - Frame side rail

2 - Screw
Nm.
3 - Screw
Nm.
5 - Front bumper
❑ Removing and in‐
stalling: ⇒ “1.3 Remov‐
ing and installing
6 - Screw
Nm.
1.2 Summary of components - impact bar
1. Front bumper 139

Kamiq 2019 ➤ , Scala 2019 ➤
1 - Screw
Nm.
2 - Air guide
3 - Flap lock
4 - Screw
Nm.
5 - Screw
Nm.
6 - Front part
7 - Air guide
8 - Lock carrier support
9 - Screw
Nm.
10 - Front bumper impact bar
stalling impact bars”,
page 142 .
11 - Screw
Nm.
12 - Metallic impact absorber
❑ Depending upon vehicle
equipment.
13 - Cross member
14 - Screw
15 - Screw
16 - Screw
17 - Air guide
18 - Top air guide
19 - Top air guide
1.3 Removing and installing bumper

Removing

Kamiq 2019 ➤ , Scala 2019 ➤
– Remove front flap release lever ⇒ “1.9 Removing and in‐

stalling Bowden cable”, page 25 .
– Remove screws -3- and remove top bumper.
– Removing body-bound rivet -4-.
– Remove the connecting bolts - 1 - (2 Nm) between fender and
bumper - 3 -.
– Remove noise insulation ⇒ “3.1 Summary of components -
Noise insulation”, page 183 .
– Detach the front bumper from the left and right guide parts on
the wing below the headlights.
– Slacken the bumper on the side guides.
– Remove the front bumper - 5 - in parallel from the vehicle with
the assistance of a 2nd mechanic.
ponents.
1. Front bumper 141

Kamiq 2019 ➤ , Scala 2019 ➤
– Disconnect the hose coupling of the washer fluid lines (if

present) ⇒ Electrical system; Rep. gr. 92 ; Windscreen wiper
system; Summary of components - windscreen wiper system .
Installing
– Observe the parallelism and the correct gap sizes ⇒ Body Re‐
pairs; Rep. gr. 00 ; Technical data; body gaps; front body .
Note
When the bumper is replaced by a new part for vehicles with au‐
tomatic distance control, carry out basic setting and coding ⇒
Chassis, axles, steering; Rep. gr. 44 ; Automatic distance control
⇒ Vehicle diagnostic tester. If the original bumper is reinstalled,
basic adjustment does not have to be carried out.
1.4 Removing and installing impact bars
Removing

Kamiq 2019 ➤ , Scala 2019 ➤
– Removing front bumper ⇒ “1.3 Removing and installing

– Remove impact absorber (depending on vehicle equipment)
(Pos. 12).
– Disconnect plug connection for temperature sensor.
– Remove screws (pos. 9 and 16).
– Remove screws (pos. 11 and 15).
– Remove impact bar (Pos. 10) from vehicle.
Installing
1.5 Removing and installing mounting parts
1 - Top bumper trim

2 - Release mechanism for
front flap
3 - Radiator grille for automatic
distance control radar (radar
for driver assistance systems -
depending on vehicle equip‐
ment)
❑ Clipped into the
bumper.
4 - Decorative frame
bumper.
5 - Support for bumper
bumper.
6 - Cap for headlight washer
system
7 - Fog lights
❑ Depending upon vehicle
equipment.
8 - Middle ventilation grid
bumper.
9 - Grill
bumper.
10 - Grill
bumper.
11 - Grill
❑ Clipped into the bumper.
12 - Bumpers
13 - Radar cover
1. Front bumper 143

Kamiq 2019 ➤ , Scala 2019 ➤
1.6 Cutting out the openings for the parking

aid sensors (drill)
Drilling openings - front bumper
Note
Avoid damage to the painted bumper side!
– Removing the bumper ⇒ “1.3 Removing and installing

– In the area of the pre-marked axis cross (from inside of
bumper), mark the centres for drilling four openings using a
suitable tool.
– Drill the openings with a diameter of 8 mm.
Openings for the sensors
– Use the cutting tool BEA 000 001 to cut out the opening (di‐
ameter 18 mm).
– Use a step drill in order to drill the openings.
– First of all make the openings from the outer side of the bumper
when using a step drill. Complete the work step from the inner
side of the bumper.
– Trim the openings in a suitable manner in order to avoid dam‐
age to the paintwork.
– Procedure for gluing new sensor bracket.
– After installing the sensors, install the bumper ⇒ “1.3 Remov‐
ing and installing bumper”, page 140 .
1.7 Cutting out openings for park steering

assistant sender
Front bumper
Note
Avoid damage to the painted bumper side!
Cut out opening


Kamiq 2019 ➤ , Scala 2019 ➤
– Use the screw hole punch - TME01 or VAS 895 017 to cut out
the hole.
– The position of the opening for the park steering assistant
sender is marked on the inside of the bumper.
– After cutting out the opening, inspect for burrs, if necessary
clean the edges.
– Proceed in the same way on the opposite side of the bumper.
– The work sequence for the removal and installation of the
sender is described in the workshop manual ⇒ Electrical Sys‐
tem; Rep. gr. 94 .
– Install the front wheelhouse liner after installing and connect‐
ing the park steering assistant sender ⇒ “7.1 Removing and
installing the front wheelhouse liner”, page 199 .
Rear bumper
stalling the rear wheelhouse liner”, page 199 .
– To cut out the opening - 2 -, use the screw holes - TME01 or

VAS 895 017.
– The position of the opening for the park steering assistant
sender is marked on the inside of the bumper - 1 -.
– After cutting out the opening, inspect for burrs, if necessary
clean the edges.
– Proceed in the same way on the opposite side of the bumper.
– The work sequence for the removal and installation of the
sender is described in the workshop manual ⇒ Electrical Sys‐
tem; Rep. gr. 94 .
– Install the rear wheelhouse liner after installing and connecting
the park steering assistant sender ⇒ “7.2 Removing and in‐
stalling the rear wheelhouse liner”, page 199 .
1.8 Installing parking aid sender retainer

The sender holders for the front bumper cover are installed in
exactly the same way as for the rear bumper cover ⇒ “2.5 In‐
stalling parking aid sender retainer”, page 149 .
1. Front bumper 145

Kamiq 2019 ➤ , Scala 2019 ➤
2 Rear bumper
⇒ “2.1 Summary of components - Bumper”, page 146
⇒ “2.2 Removing and installing bumper”, page 146
⇒ “2.3 Removing and installing impact bars”, page 147
⇒ “2.5 Installing parking aid sender retainer”, page 149
2.1 Summary of components - Bumper
1 - Lateral guide section

2 - Guide section
3 - Mounting bracket
4 - Rear bumper
Removing and installing ⇒
“2.2 Removing and installing
5 - Guide section
6 - Lateral guide section
7 - Screw
– Tightening torque: 2
Nm.
8 - Screw
Nm.
9 - Screw
Nm.
2.2 Removing and installing bumper

Removing
146 Rep. gr.63 - Bumpers Volkswagen Technical Site: https://vwts.ru

Kamiq 2019 ➤ , Scala 2019 ➤
– Remove the screws -2 and 3- (1.5 Nm) in the area of the left
and right wheelhouse.
– Remove screws -arrows- from below (2 Nm) and remove ex‐

panding rivets.
Carry out further installation only with the assistance of a second
mechanic.
– Unclip rear bumper -1- from the catches on the guide sections
-2- in the -direction of arrow-.
– Remove the rear bumper from the vehicle in parallel arrows.
ponents.
Installing
– Attach the existing plug connections.
– Install the rear bumper with the assistance of a 2nd mechanic.
Note
When fitting the rear bumper, make sure to guide it parallel at the
left and right guide sections.
– Press the rear bumper onto the centre guide section and the
left and right guide section until they lock audibly together.
– Observe the parallelism and the correct gap sizes ⇒ Body Re‐
pairs; Rep. gr. 00 ; Technical data; body gaps; rear body .
– Install screws and expansion nuts.
Note
After installing the rear bumper, perform coding on vehicles with

function for contactless opening of tailgate ⇒ Vehicle diagnostic
tester.
2.3 Removing and installing impact bars

Removing
2. Rear bumper 147

Kamiq 2019 ➤ , Scala 2019 ➤
– Remove the rear bumper -12- ⇒ “2.2 Removing and installing

– Slide impact bar -9- backwards.
Installing
2.3.1 Removing and installing the mounting

strip
Removing
– Remove the rear bumper ⇒ “2.2 Removing and installing

Kamiq 2019 ➤ , Scala 2019 ➤
– Release the disconnect the plug connector - 1 - of the antenna

- 2 - in the - direction of arrow B -.
– Detach retaining clips - 4 - for the wire harness.

– Remove nuts - 1 - (3 Nm) and the strip - 3 - from the vehicle.
Installing
2.4 Cutting out the openings for the parking

aid sensors (drill)
The openings for the sensors are produced in the same way as
the front bumper ⇒ “1.6 Cutting out the openings for the parking
aid sensors (drill)”, page 144 and ⇒ “1.7 Cutting out openings for
park steering assistant sender”, page 144 .
2.5 Installing parking aid sender retainer

Materials
♦ Cleaning solution - D 009 1) 1
401 04-
1) Follow the treatment instructions according to the manufacturer's specifications

in the enclosed attachment.
Install retainers
Note
The retainers are installed after the bumper cover is painted.
– Drill holes for parking aid retainers ⇒ “1.6 Cutting out the open‐
ings for the parking aid sensors (drill)”, page 144 .
2. Rear bumper 149

Kamiq 2019 ➤ , Scala 2019 ➤
– Clean the adhesive surfaces on the bumper cover -4- thor‐

oughly.
– Push on the holder - 2 - and level it out.
– Pull the protective foil of the double-sided adhesive tape -3-
off the bracket.
Note
Double-sided adhesive tape is not part of the bracket. Stick adhesive tape onto the applicable area. Select
double-sided adhesive tape from the “ETKA” catalogue (AKL 440 025).
– Insert the centring mandrel -1- though the opening to the

bumper cover -4- as far as it will go.
– Forcefully press on the bracket in the area of the adhesive
surface -3-.
– Remove the centring mandrel and repeat these steps for all
retainers.
You may only continue to work on the bumper cover and retainers
once the minimum hardening time of 2 hours has passed.
You must observe the minimum hardening time for the adhesive
tape to adhere completely.

Kamiq 2019 ➤ , Scala 2019 ➤
The bumper cover must stay at the workstation during this time
and must not be moved.
2. Rear bumper 151

Kamiq 2019 ➤ , Scala 2019 ➤
64 – Glazing
1 Repair instructions
⇒ “1.1 Special tools needed”, page 152
⇒ “1.2 Materials”, page 154
⇒ “1.3 Minimum hardening time for glued windows”, page 154
⇒ “1.4 Window repairs”, page 154
⇒ “1.5 Installation instructions for glued windows”, page 155
⇒ “1.6 Preparing windows which have not been damaged for fit‐
ting”, page 155
⇒ “1.7 Preparing new windows for fitting”, page 156
⇒ “1.8 Preparing body flange for installation”, page 156
⇒ “1.9 Cleaning necessary due to soiling through adhesive”, page
157
1.1 Special tools needed
Note
The removal of the glued windows is described in the separating

device for glued windows - V.A.G 1474 A- . The corresponding
tools from the separating device for glued windows - VAS 6452-
can also be used or use the window removal set -VAS 6888- or
the cutting device for glued panes - VAS 861 001- or -VAS 861
001A- .
152 Rep. gr.64 - Glazing

Kamiq 2019 ➤ , Scala 2019 ➤
Special tools and workshop

equipment required
♦ Separating device for glued windows - V.A.G 1474 A- , or sep‐

arating device for glued windows - VAS 6452- or separating
device for glued windows - VAS 6888- or separating device for
glued windows - VAS 861 001- or -VAS 861 001A- .
♦ Suction cup - V.A.G 1344-
♦ Cutting tool - V.A.G 1351-
♦ Window removal set - V.A.G 1755-
♦ Hand pressure gun - V.A.G 1628-
♦ Cartridge heater - V.A.G 1939-
♦ Power knife - V.A.G 1561 A-
♦ Cutting knife - V.A.G 1561/2-
♦ Setting gauge - 3371-
♦ Double cartridge gun - VAS 5237-
♦ Cutting thread - 357 853 999 B-
♦ Cutting cord - 357 845 955-
1. Repair instructions 153

Kamiq 2019 ➤ , Scala 2019 ➤
1.2 Materials
Note
The part numbers of the materials are provided in the ⇒ Elec‐

tronic Catalogue of Original Parts - ETKA .
♦ 2K window pane adhesive 2) 1 3) 2 5) 4 7) 6
♦ 1K window pane adhesive 2) 1 3) 2 4) 3 6) 5
♦ Activator 2) 1
♦ Glass/paint primer 2) 1
♦ Cleaning solution 2) 1
♦ Primer applicator 2) 1
♦ Adhesive remover 2) 1
2) Observe the handling instructions in accordance with the specifications of the

manufacturer in the package insert.
3) Observe minimum hardening time.
4) According to manufacturer's instructions heat up e.g. with cartridge heater -
V.A.G 1939- .
5) Use for example the double cartridge gun - VAS 5237- for processing this ma‐
terial.
6) Small cartridges 180 ml for sealing work, or if 400 ml cartridge is not adequate.
7) When using a 2K window pane component adhesive, remove the first 10 cm of
the pressed out adhesive in order to ensure the correct mixture of both compo‐
nents.
1.3 Minimum hardening time for glued win‐

dows
WARNING
Comply with special requirements when replacing glued win‐

dows. Among these are for example, that a newly glued wind‐
screen must fulfil the operational safety in the event of an
accident after a prescribed minimum hardening time.
The minimum hardening time is specified by the manufacturer on

the packaging insert.
With the minimum hardening time is meant the time from the mo‐
ment the window is glued until the vehicle is used. During this
time, the vehicle must stand on a flat surface at room temperature
(at least 15 °C).
WARNING
The vehicle is only safe for driving after the minimum hardening
time has expired.
1.4 Window repairs

Kamiq 2019 ➤ , Scala 2019 ➤
Note
♦ In case of damage to the windscreen, it must be clarified

whether the glass can be repaired before replacing the wind‐
screen.
♦ Damaged windscreens can be repaired using the window re‐
pair set - VAS 6092- .
♦ The damage must not exceed a certain size and location.
♦ An instruction manual is enclosed with each pane repair kit.

♦ Pane repair kit - VAS 6092- or -VAS 6093- .
1.5 Installation instructions for glued win‐

dows
– Apply the adhesive cement all around at a right angle to the
window.
WARNING
The window must be inserted within 10 minutes as otherwise

the adhesion of the window adhesive may be poor.
Do not apply the adhesive bead too thick and do not press the
windows too hard on the body flange. Oozed adhesive can be
seen in the area of the joints because the windows do no longer
have any sealing lips.
♦ Insert the window into the body flange, for example using the
suction cup - V.A.G 1344- , take the mean and press in up to
the spacer web.
♦ Re-stick any existing stickers (for example for airbag).
1.6 Preparing windows which have not been

damaged for fitting
Cut back the adhesive bead

Kamiq 2019 ➤ , Scala 2019 ➤
Note
♦ Cut back the remaining glue sealing material to 1-2 mm just

prior to adhering again. While doing so, do not damage the
glass/primer and ceramic layer.
♦ The remainder of the sealant serves as a base for the newly
applied glue sealing material.
WARNING
Do not prime the adhesive surface and do not treat with clean‐
ing solution. Keep the adhesive surfaces free of dirt or grease.
Exception: If the bonding is not carried out immediately after cut‐

ting back, the sealing compound must be activated with the
activator.
1.7 Preparing new windows for fitting

All the windows are not pre-layered as a spare part.
Note
♦ The area where the adhesive bead is applied is neither pre-

layered nor primed.
♦ The sealing lip is a component part of a new windscreen.
– Clean the window edge all around up to a width of 30 mm using

the cleaning solution.
– Then wipe the window edge e.g. with cleaning cloths -G 052
522 A2- .
WARNING
The ceramic layer on the window is no glass/paint primer! It is

absolutely essential to prime it before applying the sealing ma‐
terial! Only use glass/paint primer D 009 200 02!
– Now apply the glass/paint primer with the applicator uniformly

in one go.
♦ Minimum hardening time approx. 10 minutes.
1.8 Preparing body flange for installation


Kamiq 2019 ➤ , Scala 2019 ➤
– Cut back the sealing compound on the body flange using the
U-shape cutting knife - V.A.G 1561/3- . However do not re‐
move completely.
Note
The remainder of the sealant serves as a base for the newly ap‐
plied glue sealing material. Keep the adhesive surfaces free of
dirt or grease.
WARNING
The activator must not come into contact with paintwork, oth‐
erwise there will be paint damage.
Exception: If the bonding is not carried out immediately after cut‐

ting back, the sealing compound must be activated with the
activator.
♦ If the body flange was reworked or only partly replaced, clean
this area again after painting and treat it with glass/paint
primer.
Note
Under some circumstances, it is possible that a laser welding

seam is not present in the area of the adhesive bead. Then the
exposed welding seam must be sealed before gluing the window
with the window pane adhesive.
– If the laser welding seam -3- at the metal flange -4- is not cov‐
ered with an adhesive bead -1-, coat the laser welding
seam -3- with glass/paint primer -2-. Then fill the weld with
window adhesive.
1.9 Cleaning necessary due to soiling

through adhesive
– We recommend using glue remover for cleaning. Observe
safety regulations while working.
WARNING
When cleaning the vehicle interior, the window which was just
inserted must not be pressed towards the outside.
– Clean the paint surfaces with a dry cloth. Remove the glue
residue with glue remover.

Kamiq 2019 ➤ , Scala 2019 ➤
– Clean plastic fillings: leave glue sealing material to harden

(approx. 1 hour) and then pull off.

Kamiq 2019 ➤ , Scala 2019 ➤
2 Windscreen
⇒ “2.1 Summary of components - Windscreen”, page 159
⇒ “2.2 Removing and installing windscreen”, page 159
2.1 Summary of components - Windscreen
WARNING
For safety reasons, re-using a cut-out windscreen is not permis‐

sible. The windscreen must always be replaced with a new orig‐
inal part. The cut-out rear and side windows can be re-used after
a thorough inspection.
1 - Windscreen
windscreen ⇒ “2.2 Re‐
moving and installing
windscreen”, page
159 .
2 - PUR - glue sealing material
❑ Adhesive bead cross-
section: width - b - = 6.5
mm height - a - = 10 mm
(including the sealing
section, residual sealant
on window and window
flange).
❑ Minimum hardening
time ⇒ “1.3 Minimum
hardening time for glued
windows”, page 154 .
3 - Body flange
4 - Fitting section
❑ Is part of the wind‐
screen.
5 - Window pane adjuster
❑ Remove the window
pane adjuster at the ear‐
liest 120 minutes after
pane.
6 - Gap sizes
❑ a = 2 ± 0.5 mm with set‐
ting gauge - 3371- .
❑ b = 21 + 3 mm (primed
area).
❑ c = 15 + 3 mm (primed
area).
2.2 Removing and installing windscreen

Removing
– Remove A pillar trim panel ⇒ Rep. gr. 70 ; Trim panels; inte‐
rior; removing and installing A pillar trim .
2. Windscreen 159
Kamiq 2019 ➤ , Scala 2019 ➤
– Remove sun visors ⇒ Rep. gr. 68 ; Fittings; Summary of

components - sun visors .
– Remove interior mirror ⇒ Rep. gr. 68 ; Interior mirror; remov‐
ing and installing interior mirror .
– In vehicles with front camera for driver assistance systems -
R242- remove the front camera ⇒ Electrical system; Rep. gr.
96 ; Front camera for the driver assistance systems; Removing
and installing the front camera for the driver assistance sys‐
tems .
– Disconnect plug connections for heated windscreen, antenna
etc. (depending upon vehicle equipment).
– The moulded headliner can now be lowered sufficiently so that
the windscreen can be cut out without damaging the moulded
headliner.
– Remove the plenum chamber cover ⇒ “3.2 Removing and in‐
stalling the plenum chamber cover”, page 12 .
– Slide the cover foil between the windscreen and the dash pan‐
el.
– Protect the body surface in the outlet area of the awl - 1 - with
adhesive tape - 2 -.
– Pull the end of the cutting thread - 3 - through the sealing ma‐
terial into the vehicle interior using the awl.
– Secure the end of the cutting thread with clip - 3 - against
pulling out.
– Thread under the front pane as shown.
– Insert the longer end of the cutting wire - 1 - into the integrated
roll - 2 - of the separating device for glued panes Separating
device for glued panes - VAS 6452- .

Kamiq 2019 ➤ , Scala 2019 ➤
– Fasten the separating device with suction lifter on the interior

of the windscreen - arrow - as shown.
– Repeat the procedure with the other end of the wire and attach
the second separating device with the suction lifters as shown.
Note
Use the awl during the cutting procedure in the dash panel
area - 1 -.
– Cut up the adhesive bead - arrow - in area - a - using the sep‐

arating device.
– Detach the thread of the separating device roll in a controlled

manner and move the separating device - arrow - as shown.
arating device.
– Move the separating device - arrow - as shown.

arating device.
– Move the separating device again - arrow - as shown.

arating device.
2. Windscreen 161
Kamiq 2019 ➤ , Scala 2019 ➤

arating device.
– Move the separating device - arrow - as shown.

arating device.
– Raise the windscreen with suction lifters with a 2nd mechanic.
Installing
Prepare new windscreen for fitting ⇒ “1.7 Preparing new windows
for fitting”, page 156 .
Prepare body flange for fitting ⇒ “1.8 Preparing body flange for
installation”, page 156 .
Installation instructions ⇒ “1.5 Installation instructions for glued
Minimum hardening time ⇒ “1.3 Minimum hardening time for
glued windows”, page 154 .
In vehicles with front camera for driver assistance systems -
R242- install the front camera ⇒ Electrical system; Rep. gr. 96 ;
Front camera for the driver assistance systems; Removing and
installing the front camera for the driver assistance systems .
On vehicles with rain sensor, glue and adjust ⇒ Rep. gr. 92 ;
windscreen wiper system; removing and installing the sensor for
rain and light detection and perform coding ⇒ Vehicle diagnostic
tester after replacing the window (the sensor).

Kamiq 2019 ➤ , Scala 2019 ➤
3 Rear window
⇒ “3.1 Summary of components - rear window”, page 163
⇒ “3.2 Removing and installing the rear window”, page 164
3.1 Summary of components - rear window

⇒ “3.1.1 Summary of components - rear window”, page 163
⇒ “3.1.2 Summary of components - rear window - long”, page
163
3.1.1 Summary of components - rear window
1 - Rear window
stalling the rear win‐
dow”, page 164 .
2 - Polyurethane adhesive
sealant
3 - Gap sizes
❑ Top gap 3 ± 0.5 mm.
❑ Bottom gap 2.5 ± 0.5
mm.
❑ Side gap 3.6 ± 0.5 mm.
❑ a = 2 mm.
❑ b = 3.6 ± 0.5 mm
❑ c = 3 ± 0.5 mm
❑ d = 13 ± 2 mm (primed
area).
❑ e = 13 ± 2 mm (primed
area).
❑ g = 13 ± 2 mm (primed
area).
❑ h = 2.5 ± 0.5 mm
3.1.2 Summary of components - rear window - long
3. Rear window 163

Kamiq 2019 ➤ , Scala 2019 ➤
1 - Rear window
stalling the rear win‐
dow”, page 164 .
2 - Polyurethane adhesive
sealant
3 - Gap sizes
❑ b = 13.2 ± 2 mm (primed
area).
❑ c = 3.6 ± 0.5 mm
❑ d = 13 ± 2 mm (primed
area).
❑ e = 13 ± 2 mm (primed
area).
3.2 Removing and installing the rear win‐

dow
Note
The removal of the glued windows is described using the sepa‐

rating device for glued windows - V.A.G 1474 A- .
Removing damaged window
WARNING
It is essential to wear protective goggles and gloves when cut‐

ting hardened PUR adhesive sealing material and when han‐
dling the cutting cord.
– Protect vehicle interior from glass splinters.

– Remove high-level brake light ⇒ Electrical System; Rep. gr.
94 ; High-level brake light; removing and installing high level
brake light .

Kamiq 2019 ➤ , Scala 2019 ➤
– Remove rear window wiper (if present) ⇒ Electrical System;

Rep. gr. 92 ; Rear window wiper; removing and installing
windscreen wiper arm .
– Disconnect the plug connections of the heated rear window
and press the contact tabs onto the window.
hesive tape.
– Remove glass pieces up to the glue sealing material.
– Cut back the adhesive sealant e.g with electrical cutting tool -
V.A.G 1561 A- to approx. 1 mm thickness.
– Suction off glass residues in the vehicle as well as in the hol‐
lows of the tailgate (release cable ducts) with a vacuum clean‐
er.
Removing undamaged window
WARNING

– Remove high-level brake light ⇒ Electrical System; Rep. gr.

94 ; High-level brake light; removing and installing high level
brake light .
– Remove rear window wiper (if present) ⇒ Electrical System;
Rep. gr. 92 ; Rear window wiper; removing and installing
windscreen wiper arm .
– Disconnect the plug connections of the heated rear window
and press the contact tabs onto the window.
hesive tape.
– Pull the cutting thread with the awl through the sealing material
towards the inside.
– Secure the end of the cutting thread with the pull handle
against pulling out.
– Lay the cutting thread around the rear window and guide the
second end of the thread towards the inside.
– Attach the end of the cutting thread e.g. to the spooler -
V.A.G 1654 A- .
– Slide the cover foil carefully between the rear window and the
moulded headliner.
– Position the spooler - V.A.G 1654 A- in the indicated position

(l and Vl).
– Move the spooler - V.A.G 1654 A- in steps if required and cut
out the rear window.
– During the cutting procedure, press the cutting thread with a
wedge against the rear window to create a clearance at the
window flange.
– Use the suction cup to remove the window from the vehicle.
Note
3. Rear window 165

Kamiq 2019 ➤ , Scala 2019 ➤
A second mechanic is required for removing the window.
Installing
– Prepare new window for fitting ⇒ “1.6 Preparing windows
which have not been damaged for fitting”, page 155 .
– Prepare new windscreen for fitting ⇒ “1.7 Preparing new win‐
dows for fitting”, page 156 .
– Prepare body flange for fitting ⇒ “1.8 Preparing body flange for
installation”, page 156 .
– Place the window in the fitting location on the body flange with
the help of two suction cups.
– Installation instructions ⇒ “1.5 Installation instructions for
– Minimum hardening time ⇒ “1.3 Minimum hardening time for

Kamiq 2019 ➤ , Scala 2019 ➤
4 Side windows
⇒ “4.1 Summary of components - Rear side window”, page
167 .
⇒ “4.2 Removing and installing rear side window”, page 167 .
4.1 Summary of components - Rear side

window
Summary of components
1 - Body sheet profiles

2 - Fixing bolts
3 - Seal
❑ Is part of the window.
4 - Side window
5 - Glue sealing material
4.2 Removing and installing rear side win‐

dow
WARNING

4. Side windows 167

Kamiq 2019 ➤ , Scala 2019 ➤
Remove damaged side window

– Protect vehicle interior from glass splinters.
– Removing C- and D-pillar top trim panel ⇒ Rep. gr. 70 ; Trim
panels; interior; removing and installation C-pillar trim panel .
– Remove glass pieces up to the glue sealing material.
hesive tape.
– Remove antenna plug (depending upon equipment).
– To cut the window, use an electrical cutting device, e.g. -V.A.G
1561 A- or a pneumatic cutting device, e.g. -VAS 5177- or
cutting thread - 357 853 999 B- or cutting cord - 357 845 955- .
Note
When cutting the window, pay attention in the fixing bolt area
which are vulcanized to the window.
– Cut back adhesive cement to a thickness of approx. 1 mm.

Removing undamaged window
WARNING

– Removing C- and D-pillar top trim panel ⇒ Rep. gr. 70 ; Trim

panels; interior; removing and installation C-pillar trim panel .
– Remove antenna plug (depending upon equipment).
hesive tape.
– To cut the window, use an electrical cutting device, e.g. -V.A.G
1561 A- or a pneumatic cutting device, e.g. -VAS 5177- or
cutting thread - 357 853 999 B- or cutting cord - 357 845 955- .
Note
♦ When cutting the window, pay attention in the fixing bolt area
which are vulcanized to the window.
♦ They are no longer required to remove the disc. Is only used
for centring the disc when installed in the factory.
– Cut back adhesive cement to a thickness of approx. 1 mm.

Installing side window
Prepare flange for fitting ⇒ “1.8 Preparing body flange for instal‐
lation”, page 156 .
Preparing the window for gluing ⇒ “1.6 Preparing windows which
have not been damaged for fitting”, page 155 .
Installation instructions ⇒ “1.5 Installation instructions for glued
Waiting time ⇒ “1.3 Minimum hardening time for glued windows”,
page 154 .

Kamiq 2019 ➤ , Scala 2019 ➤
Mount antenna plug (depending upon equipment).
4. Side windows 169

Kamiq 2019 ➤ , Scala 2019 ➤
66 – Exterior equipment
1 Spoiler
⇒ “1.1 Summary of components - spoiler”, page 170
⇒ “1.2 Removing and installing spoiler”, page 171
1.1 Summary of components - spoiler

⇒ “1.1.1 Summary of components - spoiler - lateral”, page
170
⇒ “1.1.2 Summary of components - spoiler - top”, page 170
1.1.1 Summary of components - spoiler - lateral
1 - Tailgate
2 - Double-sided adhesive
tape
3 - Rear spoiler
4 - Foam seal
1.1.2 Summary of components - spoiler - top
170 Rep. gr.66 - Exterior equipment

Kamiq 2019 ➤ , Scala 2019 ➤
1 - Spoiler
2 - Tailgate
3 - Screw
Nm.
4 - Nut
Nm.
5 - Screw
Nm.
1.2 Removing and installing spoiler

⇒ “1.2.1 Removing and installing the spoiler - lateral”, page
171
⇒ “1.2.2 Removing and installing the spoiler - top”, page 173
1.2.1 Removing and installing the spoiler - lateral
1. Spoiler 171
Kamiq 2019 ➤ , Scala 2019 ➤
Removing
– Cover the painted surfaces along the spoiler with textile ad‐
hesive tape.
– Spoiler from the tailgate e.g. with cutting cord -357 853 999 B
- or cut off with standard workshop equipment.
– Remove the spoiler.
Installing
Note
You must apply adhesive to the spoiler at room temperature after having left the vehicle to stand for at 2 hours!
– Thoroughly clean the adhesive surfaces e.g. with cleaning so‐

lution D 009 401 04.
– Partially unglue the protective foil from the adhesive tape on
the edges.
– Position the spoiler evenly onto the tailgate.
– Remove the protective foil from the adhesive tape.
– Press the spoiler evenly onto the tailgate.

Kamiq 2019 ➤ , Scala 2019 ➤
– Secure spoiler against moving with adhesive tape.
Note
Do not drive through the carwash within 24 hours of gluing on the spoiler.
1.2.2 Removing and installing the spoiler - top
Removing
– Remove the top rear lid trim ⇒ General body repairs, interior;
Rep. gr. 70 ; Luggage compartment trim; Remove and install
top rear lid trim .
– Unclip trim panel and remove the unit.
– Remove screw - 5 - (located in the openings in the flap).
– Remove nuts - 4 - (located in the openings in the flap).
– Close the tailgate and carefully unhook the spoiler from the
upper edge of the flap.
1. Spoiler 173
Kamiq 2019 ➤ , Scala 2019 ➤
Installing

Kamiq 2019 ➤ , Scala 2019 ➤
2 Strips / trims / extensions / trim pan‐

els
⇒ “2.1 Summary of components - water collection strip”, page
175
⇒ “2.4 Removing and installing B-pillar trim from the door”,
page 179
⇒ “2.5 Removing and installing heat shield for underfloor”,
page 181
2.1 Summary of components - water collection strip
1 - Body
2 - Guide section
Removing
– Drill out the rivet head

with the drill and the drill
attachment with the
same diameter as the
rivet shank.
– Push out the rivets with

a mandrel.
Installing
Installation is performed in the

reverse order to removal, while
paying attention to the follow‐
ing:
Note
♦ Protect the surrounding lac‐

quered parts in a suitable man‐
ner.
♦ Apply zinc spray around the con‐
nection holes between supports
⇒ Electronic catalogue of the
original ETKA .
3 - Breakaway rivet
4 - Water collection strip
Removing
– Loosen the strip at the

bottom.
Installing
Installation is performed in the reverse order, pay attention to the following points:
Note
The lip of the water groove must rest

on the front pane.
– Level the overhang from top to bottom.
2. Strips / trims / extensions / trim panels 175

Kamiq 2019 ➤ , Scala 2019 ➤
2.2 Removing and installing trim strip
Note
Before gluing the trim strip, the lower strut cover must first be
glued on.
Note
♦ The ambient temperature as well as the temperature of the

parts must be at least 18 °C, maximum 30 °C.
♦ After glueing the tuning parts, the vehicle must remain in a
warm room for at least 1.5 hours.
♦ Before glueing, all of the adhesive surfaces must be de‐
greased with good quality - the quality of the glued joint de‐
pends upon this!
♦ Ensure thorough ventilation of the working area.
♦ Tuning parts can only be glued to the vehicle after thorough
curing of the body paint.
Install front wing strip

– Thoroughly clean all the adhesive surfaces and degrease with
cleaning solution.
– Apply the glass/lacquer primer in the gluing area.
– Apply adhesive sealant (Pos. 4).
– Before applying the strip, remove the protective foil from the
adhesive tape (Pos. 3).
– Apply the wing strip on a specified point.
– Correctly press the wing strip in the area of the adhesive sur‐
faces e.g. with pinch roller -3356- .
– Secure wing strip against moving and unglueing e.g with ad‐
hesive tape.
Remove front wing strip
– Remove with commercially available workshop tools.
Note
♦ The glued trims cannot be removed without being damaged.

♦ After removing the front rear wing strip, check the paint on the
wing.
Install rear wing strip

Kamiq 2019 ➤ , Scala 2019 ➤
– Thoroughly clean all the adhesive surfaces and degrease with

cleaning solution - D 195 850 A1 -.
– Apply glass/paint primer - D 181 650 A1 - in adhesive area.
– Apply glue sealing material (Pos. 4) -D 004 660 M2-.
– Apply the wing strip on a specified point.
– Before applying the strip, remove the protective foil from the
adhesive tape (Pos. 3).
– Correctly press the wing strip in the area of the adhesive sur‐
faces e.g. with pinch roller -3356- .
– Secure wing strip against moving and unglueing e.g with ad‐
hesive tape.
Remove rear wing strip
– Remove with commercially available workshop tools.
Note
♦ The glued trims cannot be removed without being damaged.

♦ After removing the back rear wing strip, check the paint on the
wing.
2.3 Removing and installing lower handle

panel
Note
♦ The ambient temperature as well as the temperature of the

parts must be at least 18 °C, maximum 30 °C.
♦ After glueing the tuning parts, the vehicle must remain in a
warm room for at least 24 hours.
♦ Before glueing, all of the adhesive surfaces must be de‐
greased with good quality - the quality of the glued joint de‐
pends upon this!
♦ Ensure thorough ventilation of the working area.
♦ Attachments can only be glued to the vehicle after thorough
curing of the body paint.
Adhesive mate‐ Part number Purpose, application range Denomination, manufacturer,

rials comment
Glue sealing D 004 660 M2 Glue tuning parts to the body.
material
Glass/paint D 181 650 A1 Prepare the surfaces before gluing to
primer improve adhesion.
Cleaning solu‐ D 195 850 A1 For cleaning all surfaces to which
tion glass/paint primer and glue is applied.
Applicator D 009 500 25
Install lower beam cladding

– Wash the surface for gluing on the lower bean cladding with a
mild detergent solution and rinse with clean water.

Kamiq 2019 ➤ , Scala 2019 ➤
– Carefully mark the designated area of the cladding with sand‐

paper (grain size 80).
– Clean surface with cleaner, degrease, then let it evaporate (10
minutes).
Note
The adhesive surface must be completely free from grease and

dust!
– Apply double-sided adhesive tape to the intended position

-2- (if it has not already been applied).
– Apply the glass/paint primer to the cleaned surfaces and let it
evaporate (10 minutes).
– Spray the nozzle of the adhesive cement so that the inner di‐
ameter is approx. 8 mm.
– Apply adhesive - 3 - to all surfaces that come into contact with
the side rail.
– Use a second mechanic to position the lower side of the
cladding on the lower beam.
– Do not press the upper edge yet.
– Remove the protective tape from the double-sided tape.
– Do not move the lower beam cladding any further, because
the adhesive can be pressed over the edges.
– Press on the lower beam cladding in the upper area.

Kamiq 2019 ➤ , Scala 2019 ➤
– Fix the lower beam cladding with adhesive tape approximately

as shown in the image.
– Remove the adhesive tapes from the cladding after one hour.
– Remove queezed out parts of the adhesive cement, e.g with
a plastic spatula and clean with a cleaner.
Note
Do not drive into the carwash within 24 hours of gluing on the

lower beam.
Remove the lower beam cladding
Note
♦ The lower beam cladding cannot be removed without being

damaged.
♦ After removing the lower beam cladding, check the paint on
the lower beam.
– Cover the painted surfaces in the attachment area with textile

adhesive tape.
– Heat the glued connection points gradually with hot air blow‐
ers.
– Cut off the attachment with accessible workshop equipment
(cut through sealing material).
– Remove any old adhesive using the standard workshop tool
and adhesive remover.
2.4 Removing and installing B-pillar trim

from the door
Front door trim panel

Kamiq 2019 ➤ , Scala 2019 ➤
Removing
– Lower door window.
– Pull window run in the area of the B-pillar trim out of the door
frame.
– Remove screws -2- (2,5 Nm).
– Slide B-post trim -1- downwards and pull out of the window
run.
– Pull B-pillar trim -1- upwards out of the door.
Installing
– Slide the B-pillar trim -1- into the door.
– Insert the B-pillar trim -1- at bottom and adjust the position.
– Slide the B-post trim -1- upwards until the trim is in contact with
the window run.
– Slide the window run into the door.
Removing and installing B-pillar trim from the rear door

Kamiq 2019 ➤ , Scala 2019 ➤
Removing
– Lower door window.
– Pull window run -3- in the area of the B-pillar trim out of the
door frame.
– Remove screws - 2 - (2.5 Nm) from the expanding nuts - 4 -.
– Slide the B-pillar trim -1- slightly downwards and remove from
the door frame.
– Pull the B-pillar trim -1- upwards.
Installing
– Slide the B-pillar trim -1- into the door.
– Insert the B-pillar trim -1- at bottom and adjust the position.
– Slide the B-post trim -1- upwards until the trim is in contact with
the window run.
– Slide the window run into the door.
2.5 Removing and installing heat shield for underfloor

Kamiq 2019 ➤ , Scala 2019 ➤
Note
stalling.
Removing
– Remove underbody panels ⇒ “4.2 Removing and installing
underfloor trim panels”, page 184 .
– Remove tunnel bridge ⇒ “4.3 Removing and installing the tun‐
nel bridge”, page 186 .
– Disconnect and unhook exhaust system.
– Loosen the lock washers -Arrows- and remove the tunnel heat
shield -1- from the vehicle.
Installing

Kamiq 2019 ➤ , Scala 2019 ➤
3 Noise insulation
⇒ “3.1 Summary of components - Noise insulation”, page 183
3.1 Summary of components - Noise insulation
Note
stalling.
1 - Noise insulation
Removing
– Remove screws - 2 -
and - 3 - and push out
the noise insulation to‐
wards the rear.
Installing

2 - Screw
Nm.
3 - Screw
Nm.
Note
Use new screws each time it is re‐

moved!
3. Noise insulation 183

Kamiq 2019 ➤ , Scala 2019 ➤
4 Underfloor trim panel

⇒ “4.1 Installation location overview - underfloor trim panels”,
page 184
⇒ “4.2 Removing and installing underfloor trim panels”, page
184
⇒ “4.3 Removing and installing the tunnel bridge”, page 186
4.1 Installation location overview - underfloor trim panels
Note
Depending on the equipment variant, slight differences must be taken into consideration when removing and
installing.
1 - Lateral subfloor panel on

the left
Removing and installing ⇒
“4.2 Removing and installing
underfloor trim panels”, page
184 .
2 - Panel for positioning the

jack on the left
3 - Plastic nut
Nm.
4 - Lateral right subfloor panel
5 - Panel for positioning the
jack on the right
4.2 Removing and installing underfloor trim panels

Underfloor trim panel - lateral

Kamiq 2019 ➤ , Scala 2019 ➤
Removing
– Remove plastic nuts - 3 -.
– Remove heat shield from vehicle.
Installing
Heat shield for front tunnel
4. Underfloor trim panel 185

Kamiq 2019 ➤ , Scala 2019 ➤
– Remove fixing nuts for heat shield - 3 -.

– Remove heat shield from vehicle.
Installing
4.3 Removing and installing the tunnel bridge

Kamiq 2019 ➤ , Scala 2019 ➤
Removing
– Release nuts -2- (20 Nm).
– Remove the tunnel bridge -1- from vehicle.
Installing
4. Underfloor trim panel 187

Kamiq 2019 ➤ , Scala 2019 ➤
5 Roof strips / roof rack

⇒ “5.1 Removing and installing the roof rack - Kamiq”, page
188
5.1 Removing and installing the roof rack -

Kamiq
Caution
Do not use any impact screwdrivers during installation and re‐

moval! When removing, use a manual wrench. When installing,
use a manual torque wrench!
Removing
– Unhook moulded headliner ⇒ General body repairs, interior;
Rep. gr. 70 ; Moulded headliner; Removing and installing
moulded headliner .
– Unscrew nuts -2- (9 ± 0.9 Nm).

Kamiq 2019 ➤ , Scala 2019 ➤
– Remove roof rack - 1 - from the vehicle.

Installing
5. Roof strips / roof rack 189

Kamiq 2019 ➤ , Scala 2019 ➤
6 Exterior mirrors
⇒ “6.1 Summary of components - exterior mirror”, page 190
⇒ “6.2 Removing and installing outside mirror”, page 190
⇒ “6.3 Removing and installing mirror glass”, page 194
⇒ “6.4 Removing and installing the mirror adjustment unit”, page
195
⇒ “6.5 Removing and installing mirror cover”, page 196
⇒ “6.6 Removing and installing mirror cap”, page 198
6.1 Summary of components - exterior mirror
1 - Adjustment unit with motor

stalling the mirror ad‐
justment unit”, page
195 .
2 - Mirror cover - top
stalling mirror cover”,
page 196 .
3 - Screw
Nm.
4 - Lighting and turn signal
light.
5 - Mirror base support
stalling outside mirror”,
page 190 .
6 - Mirror cover - bottom
7 - Screw
Nm.
8 - Mirror cover - bottom
stalling mirror cover”,
page 196 .
9 - Mirror glass
stalling mirror glass”, page 194 .
10 - Screw
6.2 Removing and installing outside mirror

Removing
190 Rep. gr.66 - Exterior equipment Volkswagen Technical Site: https://vwts.ru

Kamiq 2019 ➤ , Scala 2019 ➤

– Disconnect the plug connection - 4 - of the electrical line - 3 -
for the exterior mirror - 1 -.
– Remove screw -2- (15 Nm).
6. Exterior mirrors 191

Kamiq 2019 ➤ , Scala 2019 ➤
– Swivel out the exterior rear-view mirror - 1 - in the lower area

from the door and pull out of the window run - 2 - -arrow-.
– Guide the cable - 3 - through the opening in the door.
Installing

Kamiq 2019 ➤ , Scala 2019 ➤
– Guide the electrical cable - 3 - through the opening in the door.

– Insert the exterior mirror - 1 - into the window run - 2 -.

Kamiq 2019 ➤ , Scala 2019 ➤
– Fit the screw - 4 - into the mirror housing - 1 -. Tightening

torque: 15 Nm.
– Attach el. line - 3 -.
– Connect the plug connection - 2 -.
door trim panel.
6.3 Removing and installing mirror glass
WARNING
Wear protective gloves and protective goggles when working!

Kamiq 2019 ➤ , Scala 2019 ➤
Removing
– Protect the edges of the housing for damage, e.g. cover with
textile adhesive tape.
– Swivel the mirror glass - 1 - in the maximum position.
– Press off the mirror glass -1- from the holder -2- and the hous‐
ing -arrow a- for example using a wide plastic wedge.
– Remove the mirror glass in -direction of arrow B-.
– Remove connector for heating - 3 -.
Installing
– Press the mirror glass in the centre onto the holder in the
housing.
The mirror glass clicks audibly into place.
• Subsequently perform a functional test.
6.4 Removing and installing the mirror adjustment unit

Kamiq 2019 ➤ , Scala 2019 ➤
Removing
– Remove mirror glass ⇒ “6.3 Removing and installing mirror
glass”, page 194 .
– Unscrew screw -2-.
– Swivel the adjustment unit with motor -1- to the side and dis‐
connect the plug -3-.
Installing
mirror glass.
6.5 Removing and installing mirror cover

⇒ “6.5.1 Removing and installing mirror cover - top”, page
196
⇒ “6.5.2 Removing and installing mirror cover - bottom”, page
197
6.5.1 Removing and installing mirror cover - top

Kamiq 2019 ➤ , Scala 2019 ➤
Removing
– Release the retaining tabs in the -arrows- area.
– Remove the mirror cover -1- backwards.
Installing
– Fit mirror cover -1- and push into the retaining tabs until it au‐
dibly clicks into place.
6.5.2 Removing and installing mirror cover -

bottom
Removing
– Remove top mirror cover ⇒ “6.5.1 Removing and installing
mirror cover - top”, page 196 .
– Remove mirror cap ⇒ “6.6 Removing and installing mirror
cap”, page 198 .

Kamiq 2019 ➤ , Scala 2019 ➤
– Unclip and remove bottom mirror cover -1- - arrows -.

Installing
6.6 Removing and installing mirror cap

Removing
– Remove the cover ⇒ “6.5 Removing and installing mirror cov‐
er”, page 196 .
– Detach and remove cover -1- from the retaining tabs,
arrows -A- and -B-.
Installing

Kamiq 2019 ➤ , Scala 2019 ➤
7 Wheelhouse liner
⇒ “7.1 Removing and installing the front wheelhouse liner”, page
199
⇒ “7.2 Removing and installing the rear wheelhouse liner”,
page 199
7.1 Removing and installing the front wheel‐

house liner
Removing and installing
– Remove wheel ⇒ Rep. gr. 44 ; Wheels, tyres, wheel change .

– Pull out wheelhouse liner -1-.
Installing
7.2 Removing and installing the rear wheel‐

house liner
7. Wheelhouse liner 199

Kamiq 2019 ➤ , Scala 2019 ➤
Removing
– Remove wheel ⇒ Rep. gr. 44 ; Wheels, tyres, wheel change .

– Pull out rear wheelhouse liner - 1 -.
Installing
DANGER!
Check the expanding nuts for damage, replace if necessary.

The expanding nuts seal the interior from exhaust gases. In
case of damage, they must absolutely be replaced.

Kamiq 2019 ➤ , Scala 2019 ➤
8 Letterings and emblems

⇒ “8.1 Dimensions - Letterings and emblems on rear”, page
201
⇒ “8.2 Removing and installing letterings”, page 204
8.1 Dimensions - Letterings and emblems

on rear
⇒ “8.1.1 Dimensions - Letterings and emblems on rear - left, right
- Scala”, page 201
⇒ “8.1.2 Dimensions - Letterings and emblems on rear - left, right
- Kamiq”, page 201
⇒ “8.1.3 Dimensions - Letterings and emblems on rear - ŠKODA
lettering - Scala”, page 202
⇒ “8.1.4 Dimensions - Letterings and emblems on rear - ŠKODA
lettering - Kamiq”, page 203
8.1.1 Dimensions - Letterings and emblems on rear - left, right - Scala
1 - Scala lettering
❑ a = 24 ± 0.5 mm
❑ b = 17.6 ± 0.5 mm
2 - Tailgate
3 - Engine designation lettering
❑ c = 22.3 ± 0.5 mm
❑ d = 17.5 ± 0.5 mm
8.1.2 Dimensions - Letterings and emblems on rear - left, right - Kamiq
8. Letterings and emblems 201

Kamiq 2019 ➤ , Scala 2019 ➤
1 - KAMIQ lettering
❑ a = 26.8 ± 0.5 mm
❑ b = 20.3 ± 0.5 mm
2 - Tailgate
3 - Engine designation lettering
❑ c = 25.2 ± 0.5 mm
❑ d = 19.6 ± 0.5 mm
8.1.3 Dimensions - Letterings and emblems on rear - ŠKODA lettering - Scala

Kamiq 2019 ➤ , Scala 2019 ➤
1 - Tailgate
2 - ŠKODA lettering
❑ a = 31.6 ± 1 mm
Note
For ŠKODA lettering, only the dimension below the letter O is

indicated. The dimensions of the outer letters are to be measured
so that they are symmetrical.
8.1.4 Dimensions - Letterings and emblems on rear - ŠKODA lettering - Kamiq

Kamiq 2019 ➤ , Scala 2019 ➤
1 - Tailgate
2 - ŠKODA lettering
❑ a = 37.5 ± 1 mm
Note
For ŠKODA lettering, only the dimension below the letter O is

indicated. The dimensions of the outer letters are to be measured
so that they are symmetrical.
8.2 Removing and installing letterings

Removing
– Warm up the letterings with a hot-air blower before removing.
– Remove glue residues e.g. with adhesive remover - D 002 000
10- .
– The letterings cannot be removed without being damaged.
Installing
– Remove grease, dust and dirt from the surfaces e.g. with
cleaning solution D 009 401 04 before gluing.
– The letterings must be glued on immediately after cleaning.
– Remove protective foil from its wrapping until just before as‐
sembly.

Kamiq 2019 ➤ , Scala 2019 ➤
– Glue on the lettering as per the specified dimensions.

– Press onto the tailgate with reasonable force.
– The processing temperature is about 21 ℃.

Kamiq 2019 ➤ , Scala 2019 ➤
9 Trailer coupling
⇒ “9.1 Summary of components - Trailer coupling”, page 206
⇒ “9.2 Removing and installing trailer coupling”, page 206
9.1 Summary of components - Trailer coupling
Note
♦ Depending on the design, slight differences must be taken into account.

♦ The tightening torques are only applicable to trailer couplings installed in production.
♦ The applicable manufacturer must be contacted for tightening torques for other trailer couplings.
♦ The control unit for trailer detection can be found under ⇒ Electrical system; Rep. gr. 94 ; Trailer coupling;
Removing and installing the control unit for trailer detection - J345- .
1 - Rear body
2 - Screw
Nm + 90°.
Note
Always use new screws after disas‐

sembly!
3 - Trailer coupling
❑ With integrated socket.
4 - Electrical plug connection
9.2 Removing and installing trailer coupling

Removing

Kamiq 2019 ➤ , Scala 2019 ➤
– Remove the rear bumper ⇒ “2.2 Removing and installing

Remove luggage compartment side trim panel and disconnect
connector for trailer coupling ⇒ General body repairs, interior;
Rep. gr. 70 ; Luggage compartment trim panels; removing and
installing luggage compartment trim panel .
– Pull the trailer coupling -3- level off the frame side rails.
Installing
– A functional check must be performed after installing the trailer
coupling.
9. Trailer coupling 207

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Service

Service Department. Technical Information

55 - Bonnet, rear lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

57 - Front doors, door components, central locking . . . . . . . . . . . . . . . . . . . . . . . . . . 49

2.4 Remove and install window lifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

58 - Rear doors, door components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

1.2 Summary of components - impact bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

66 - Exterior equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

6.1 Summary of components - exterior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

1.1 Summary of components - Lock carrier

Depending on the model version, slight differences in the mount‐

2 Rep. gr.50 - Body - front

1.2 Removing and installing lock carrier

– Adjusting the service position ⇒ “1.3 Adjusting and resetting

♦ The capacitor and cooler must not be tied up to the cables.

– Position the lock carrier - 2 - on the frame side rails - 3 -.

4 Rep. gr.50 - Body - front

1.3 Adjusting and resetting the service po‐

– Removing front bumper ⇒ “1.3 Removing and installing

6 Rep. gr.50 - Body - front

Hoses and lines must not be pinched.

2.1 Summary of components - fender

2.2 Removing and installing the wing

8 Rep. gr.50 - Body - front

– Remove front wheelhouse liner ⇒ “7.1 Removing and in‐

2.2.1 Removing and installing guide profile for

– Release nuts -3- (2.2 Nm).

2.3 Removing fender struts

Remove wing strut

10 Rep. gr.50 - Body - front

Removing the centre strut

3.1 Summary of components - plenum chamber cover

1 - Moulded foam part

3.2 Removing and installing the plenum

12 Rep. gr.50 - Body - front

– Remove clips -4-.

Breaking open the plenum chamber cover in the fitting section

♦ An inlay is installed in the fitting section on new windscreens.

Carry out the following tasks

55 – Bonnet, rear lid

1.1 Summary of components - bonnet

– Unclip all the clips for

– Remove the damping

– Installation is carried out

14 Rep. gr.55 - Bonnet, rear lid

10 - Release lever for bonnet

1.2 Summary of components - Bowden wire

1 - Front flap lock

Volkswagen Technical Site: https://vwts.ru

1.3 Removing and installing the bonnet

– Disconnect spray nozzles ⇒ Rep. gr. 92 ; Windscreen wiper

16 Rep. gr.55 - Bonnet, rear lid

1.4 Adjusting the bonnet

– Remove screws -4- (9 Nm).

– The bonnet can be centred between the wings by slackening

18 Rep. gr.55 - Bonnet, rear lid

– Ensure parallelism of gap dimensions ⇒ Body Repairs; Rep.

20 Rep. gr.55 - Bonnet, rear lid

– Ensure parallelism of gap dimensions ⇒ Body Repairs; Rep.