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Hardware

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0% found this document useful (0 votes)
210 views74 pages

Hardware

Uploaded by

Shreyash Butle
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Hardware

• ECS-700 Engineer Configuration Training


CONTENTS

• System Architecture
• Control Node
• Operation Node
• Network

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System Architecture

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System Architecture
• General introduction

WebField ECS - 700 DCS


Registered Series Serial
Trademark Name Number

DCS: Distributed Control System

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System Architecture

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System Architecture
• Hardware

Operation node
……
Network

Control node
……

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System Architecture
• Domain
Control domain & Operation domain

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System Architecture
• Domain setting

chief ES OS

SCnet II

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System Architecture
• System scale
Domain:16 control domains, 16 operation domains
Each domain :
Control domain: 60 control nodes, total capacity 65,000 points
Operation domain: 60 operation nodes
Each control station:
Type FCU711-S FCU712-S
Total ≤2000 ≤4000
I/O AI ≤1000 ≤2000
AO ≤500 ≤1000
DI ≤2000 ≤4000
DO ≤1000 ≤2000
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System Architecture
• Features

System features

• Openness
• Safety
• Easy to use
• Real-time
• Multi-people configuration
• Powerful system supervision
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Control Node

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Control Node
• Component

Cabinet
Power supply
Control unit (Controller & base)
I/O rack
I/O module unit (I/O module & base)
Switch
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Control Node
• Cabinet

Controller
EBUS switch
I/O rack, base and module

AC distribution
DC distribution
AC/DC power supply

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Control Node
• Power supply - AC
1#220VAC

2#220VAC PSC1A PSC2A POS133 PES130

PSC1B PSC2B POS131 POS132

OS131 OS132 OS133 ES130

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Control Node
• Power supply - DC
Power module Power distribution box

AC AC

Controller

I/O link
module I/O rack Switch DI module
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Control Node
• I/O rack
I/O Rack(long): I/O Rack(short):
CN721 CN722

CN722
•4 I/O Bases
•8 I/O modules (0-7)
CN721
•8 I/O Bases
•16 I/O modules (0-15)
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Control Node
• I/O rack

I/O base I/O module

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Control Node
• I/O rack address

One cabinet: 4 I/O racks

1# rack 2# rack 3# rack 4# rack

0 1 2 3

: jumpers shorted
: jumpers disconnected

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Control Node
• I/O rack connection

1# rack 2# rack 3# rack 4# rack

Note: A pair of 120Ω terminal resistances is needed in the last rack.

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Control Node

• Modules

I/O link module Controller


Function:
Function:
control, process, manage....
connect the
I/O module
controller with the
Function:
extended I/O
signals
modules
sampling/exporting

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Control Node

• Modules
BOSS(Controller)

1# Correspondent 2# Correspondent
(I/O link module) (I/O link module)
Soldiers ……
(I/O modules)

……

Local Extended

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Control Node

• Control unit
Composed of the controller FCU712-S(FCU711-S)
and the base MB712-S

Controller

Base

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Control Node
① E-BUS A/B: A /B network interface of
• Control unit I/O expansion bus (between
Controller and I/O link module)
Indicators ② SCnet A/B: A/B network interface of
process control network (between CS
Li-battery and ES/ OS)
③ L-BUS A/B: A/B network interface for
local I/O bus
① ④ 24VA, 24VB, GND: terminals for two
redundant 24V DC power distribution
② ⑤ CLK+/-: Second pulse differential
⑤ signal high / low level
④ ③
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Control Node
• Control unit - features of Controller
Controller features
• 1:1 redundancy
• Scanning period: 100ms (basic period), 20ms(quick period)
• Capacity: 4 local I/O racks, 28 extended I/O racks
• System scale: 16 control domains, 16 operation domains.
(60 nodes in each domain)
• Fault safety: to ensure the I/O signal reliable during system's
failure
• Download on line
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Control Node

• Capacity

7 extended
cabinets

1 local
cabinet
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Control Node
• Fault Safety
ALARM Alarm management system ALARM

500℃(hold)
Minimum / Maximum
ERROR
Controller
ERROR

Input module Output module


Output hold:80%
Output the preset value

Input:500℃ Output:80%
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Control Node
• Download
CPU
Download info. Control execution pointer

Configuration update
compare


Control
Download Control
check ! Backup
execution Backup
update info. execution
update data

Make sure the production safety


Make sure control uninterrupted when down load
V1.1 COPYRIGHT© ZHEJIANG SUPCON TECHNOLOGY CO.,LTD 2022 http://global.supcon.com/ 27
Control Node
• Control unit - Indicators
indicators Status Other status Instruction
Fault ON Hardware fault
OFF
(red) Flashing -
OFF -
Status
ON No configuration, or in configuration update process, or in configuration
(green) Flashing
recovery process
Duplex Whether in working state or not: working controller indicator is on, and
ON OFF
(green) standby controller indicator is off
SCnet OFF Redundant network fault
ON
(green) Flashing Ethernet address conflict; or single network fault
OFF Redundant network fault
E-Bus (green) ON
Flashing Single network fault
L-Bus OFF Fault in one pair of two pairs of redundant buses
ON
(green) Flashing Some network fault

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Control Node
• Control unit - Li-battery backup

CR123A CR2032
(3.0V) (3.0V)

FCU712-S FCU711-S

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Control Node
• Control unit - Address setting
SW1: DIP switch for domain address
FCU712-S: 0~59
FCU711-S: 0~15

SW2: DIP switch for node address


2~126/127
e.g.: 2 (decimal code)
1 0 (binary code)

even even+1 ON OFF


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Control Node
• I/O link unit
Composed of I/O link module COM711-S and the base MB722-S

I/O link module


(COM711-S)

Base (MB722-S)

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Control Node

• I/O link unit

Indicators
① L-BUS A/B: A/B network
interface for local I/O bus

②E-BUS A/B: A /B network


interface of I/O expansion bus
(between Controller and I/O
link module)


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Control Node
• I/O link unit - Indicators
Name Status Instruction
Fault On Internal fault occurs
(red) Off Normal
Status On Configuration
(green) Flash No configuration
Duplex On Work module
(green) Off Spare module
On Normal
E-Bus Single-loop I/O expansion bus fault or Ethernet address
Flash
(green) confliction
Off Two-loop I/O expansion bus fault
On Normal
L-BUS
Flash Single side local I/O bus fault
(green)
Off Two sides local I/O bus fault
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Control Node
• I/O link unit

FCU712

E-Bus

1 2 7

COM711
……

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Control Node
• I/O link unit - Address setting

Address range:1~7

: jumpers shorted
: jumpers disconnected

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Control Node
• I/O module unit
Composed of two I/O modules and one base
(terminal board available)

single mode redundant mode

• Safety barrier terminal board


• Relay terminal board
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Control Node
• I/O module unit - Base

 MB735-S: for two not redundant I/O modules.

 MB736-S:for two redundant I/O modules.

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Control Node
• I/O module unit - Base
 MB745-S:for two not redundant I/O module.

 MB746-S:for two redundant I/O module.

• Safety barrier terminal board

• Relay terminal board


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Control Node
• I/O module unit - Indicator
indicator Fault (red) Status (green) Duplex (green) L-Bus (green) Supply (green)

Description Running Work/Standby Communication power supply


Fault indicator
Status indicator indicator indicator status indicator

Communication Abnormal power


OFF Normal -- Standby
link break supply

ON Severe fault Normal Work Normal Normal

Flashing -- No configuration -- IP confliction --

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Control Node
• I/O module unit - I/O module

Type Properties
AI711-S 8-channel current/voltage input module (type II / type III signal)
AI722-S 8-channel TC input module
AI731-S 8-channel RTD input module
AO711-S 8-channel current output module (type II / type III signal )
DI711-S 16-channel digital input module
DO712-S 16-channel digital output module

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Control Node
• I/O module unit - I/O module

Type Properties
AI713-S 16-channel current input module(type III signal)
AO713-S 16-channel current output module(type III signal)
PI711-S 6-channel pulse input module
DI715-S 32-channel digital input module
DO716-S 32-channel digital output module
DI718-S 16-channel SOE signal module

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Control Node
• I/O module unit - I/O module
1 AI711-S
 8- channel
 Channel-to-channel isolation
 Signal type: (0-5)V,(1-5)V, (-10-10)V,
(0-10)mA, (4-20)mA
 Power Distribution

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Control Node
• I/O module unit - I/O module

1 AI711-S
Voltage signal Current signal Current signal
by power supply

CHANNEL ONE
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Control Node
• I/O module unit - I/O module

2 AI722-S

8- channel
channel-to-channel isolation
 Signal type: TC, (-20~80)mV、(-100~100)mV
Cold-end compensation
Free range

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Control Node
• I/O module unit - I/O module

2 AI722-S
Cold point

Measuring point

Terminal
board
Cold point
Measuring point (Thermistor)

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Control Node
• I/O module unit - I/O module
2 AI722-S

TC signal Voltage signal

33 and 34 are cold junction compensation resistance connection termina

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Control Node
• I/O module unit - I/O module
3 AI731-S

 8- channel
 channel-to-channel isolation.
 Signal type:Pt100, Cu50, (1-400)Ω, (2-1000)Ω
Free range

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Control Node
• I/O module unit - I/O module
3 AI731-S

Two-wire Three-wire Four -wire


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Control Node
• I/O module unit - I/O module
4 AO711-S

8- channel
 channel-to-channel isolation
 Signal type: (4~20)mA, (0~10)mA,
(0~20)mA
Positive output /Negative output

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Control Node
• I/O module unit - I/O module
4 AO711-S

Output wiring
Detecting wiring

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Control Node
• I/O module unit - I/O module
5 Digital Signal
DI711-S

16- channel, group isolated.


 Signal type: contact, electric-level
DO712-S
16- channel
 Signal type:24V, Pulse

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Operation Node

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Operation Node

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Operation Node
• Operation desk

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Operation Node
• Operator keyboard

OP036-V

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Operation Node
• Operating system

Recommended: dual-core≥1.8G, Memory≥1G,


harddisk≥80G, Video memory≥32MB
Operating system: Windows 7 Professional SP1 x32/x64,
Windows 10 IoT Enterprise
Windows 2016 Server Standard
Windows 2008 Server R2 Standard

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Operation Node
• Operation node
• Operator station
Operator stations access real-time data from control stations
directly and send operating commands to control stations.
• Chief engineer station
The platform for configuration server, engineering
configuration and system management.
• Extended engineer station
The platform for engineering configuration and system
management.
V1.1 COPYRIGHT© ZHEJIANG SUPCON TECHNOLOGY CO.,LTD 2022 http://global.supcon.com/ 57
Operation Node
• Operation node
VF builder
chief engineer station

VFExplorer
extended engineer station

VFLaunch
operator station/server

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Operation Node
• Server
• Data server
Redundancy available. Provide alarm history records,
operation domain variables real-time data server,SOE server.
• History data server
Redundancy available. Provide trend history records.

• Time synchronization server


Provide the time synchronization for the system.

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Network

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Network

ES OS Server
Control Network
(SCnet & SOnet)

E-BUS
I/O BUS L-BUS I/O link module
Communication module
I/O module

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Network

SOnet
separate
ES OS Server
Control Network
(SCnet)

E-BUS

I/O BUS L-BUS I/O link module


Communication module
I/O module

V1.1 COPYRIGHT© ZHEJIANG SUPCON TECHNOLOGY CO.,LTD 2022 http://global.supcon.com/ 62


Network
• L-BUS - local cabinet

L-Bus
0 1 2 3
Matched
resistanc
e module

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Network
• L-BUS - extended cabinet

L-Bus

0 1 2 3
Matched
resistanc
e module

V1.1 COPYRIGHT© ZHEJIANG SUPCON TECHNOLOGY CO.,LTD 2022 http://global.supcon.com/ 64


Network
• E-BUS
Controller
Switch A Switch B

I/O link
module

V1.1
1 2
COPYRIGHT© ZHEJIANG SUPCON TECHNOLOGY CO.,LTD 2022 http://global.supcon.com/ 65
Network
• SCnet

ES OS OS OS

process control network

CS
V1.1 COPYRIGHT© ZHEJIANG SUPCON TECHNOLOGY CO.,LTD 2022 http://global.supcon.com/ 66
Network
• SCnet

A B A B

A B
Switch A

Switch B

V1.1 COPYRIGHT© ZHEJIANG SUPCON TECHNOLOGY CO.,LTD 2022 http://global.supcon.com/ 67


Network
• SCnet
EC/OS
129 130 254 domain: 0~59
node: 129~254
……
172.21.x.x SCnet B
172.20.x.x SCnet A
Subnet mask code: 255.255.0.0
……
CS
domain: 0~59
2, 3 4, 5 126, 127 node: 2~127

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Network
• SCnet
CS 2,3
ES254 0S131

A B A B 172.20.0.254
172.20.0.3 172.21.0.254
172.20.0.2 172.21.0.3 A B A B
172.21.0.2
Switch A
172.20.0.131
172.21.0.131

Switch B

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Network
• SOnet - Separate

172.30.x.x SOnet
129 130 254

…… 172.21.x.x SCnet B
172.20.x.x SCnet A
Subnet mask code: 255.255.0.0
……

2, 3 4, 5 126, 127
V1.1 COPYRIGHT© ZHEJIANG SUPCON TECHNOLOGY CO.,LTD 2022 http://global.supcon.com/ 70
Network
• SOnet - Separate

Switch A
Switch C
Switch B

A B C A B C
172.30.0. 254 172.30.0. 131
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Network
• IP address setting

A B

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Network
• Network test

+R

ping 172.20.*.*
ping 172.21.*.*
ping 172.30.*.*

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THE END
THANK YOU!

V1.1 74

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