ZYD-S SERIES

Transformer Oil Regeneration & Decoloring Machine

Application
ZYD-S Transformer Oil Regeneration & Decoloring Machine, developped by FUOOTECH® in 2007, is specially designed for the
completely regeneration of insulating oils in energized or de-energized transformers. It not only provides regular oil purification
including degassing, drying and particulate removal but also removes acidity, sludge, other soluble oil decay products, and
improves color. For special application at outside field, the system also can be mounted on a leak proof base or be installed and

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operated on a trailer.

The FUOOTECH Series ZYD-S High Effective Transformer Oil Regeneration and Decoloring Machine is a combination of a

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high vacuum oil dehydrating and degassing system, a powerful filtering system, and an oil regeneration system. It is applied to
process transformer oil and insulating oil from power plant, power station, electric power company, power transmission equipment,

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transformers, industrial and mining enterprises, especially suitable for on-site installation, maintenance and purifying high level new
oil, or running oil from big power transmission and distribution equipment and transformers on national main power transformation
grid, which is above 110-750KV. It can shorten the oil treatment period for transformer installation and maintenance.

Why Transformer Oil Need be Regenerated?

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The increasing rating requirements of modern transformers and electrical
apparatus results in greater electrical stress in insulating material and fluids. In
order to handle these greater stresses, oils are required to have better dielectric
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strength, and lower residual water content must be maintained. The timely and
proper treatment of these insulating fluids will result in the improvement of the
properties of the entire insulating system of power transformers.
The principal functions of the insulating fluid are to serve as a dielectric material and an effective coolant. To perform these
functions, the insulating fluid must have specific necessary qualities at the time of initial impregnation and filling at the factory,
which must be maintained at the same quality level in field operation if optimum performance is to be assured.

Transformer oils deteriorate with time. High operating temperatures, the presence of oxygen and water combined with the catalytic
action of the materials within the transformer, result in oxidation and cracking of the oil. The by-products of oxidation are acidic and
the long-term effect of these by-products results in an exponential increase in deterioration of the transformer and its oil. The

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resulting sludge build- up reduces the cooling effects of the oil driving the whole decay mechanism at an increasingly accelerated
rate. The acid number becomes exponential around the 0.25 mg KOH /g oil level and color gets dark. Preventative measures must

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be undertaken prior to the oil acidity level climbing to this point. Generally, the larger the transformer plate rating, the lower the acid
number that triggers regeneration of the oil.

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The FUOOTECH ZYD-S Transformer Oil Regeneration and Decoloring System provides an
extremely cost-effective and environmentally acceptable method of extending transformer oil lifetime
to over 20 years!

Features
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1. For special application, the operation can be controlled by P.L.C (Programmable Logic Controller).
2. Unique vacuum dehydration, degassification and regeneration system, adopt stereo-evaporation
technology. Duplex 3D stereo-evaporation, eliminating the liquidwater quickly.
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3. UK G technology by which the trace water that is show chain, such as dissolved water, can be
removed effectively.
4. Advanced liquid-level automatic control system to accomplish fully automatic control of oil level.
5. Can be applied for vacuum oiling and drying power transmission equipment.
6. Special additives for depolarization can recover oil color of aged transformer oil to new.
7. Filter rated up to 1 microns prevents particles from entering back into the transformer.
8. Human oriented design, making the whole operation easily.

Working Principle

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The insulating oil is conveyed into the degassing tank by means of pressure difference. Oil is indirectly heated by the heater, thus
avoiding hot spots and over-swinging of the pre-selected operating temperature. The special degassing system and geometry with
several stages in degassing tank creates a large oil surface and a resulting thin film for most effective maximum degassing. The

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treatment with a lower end vacuum (-0.08 to -0.095 MPa) guarantees, among others, that no light fractions are evaporated in the
insulating oil, whereby the required characteristics of the oil are not changed.

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The oil level regulation in the degassing tank assures a continuous oil flow-through in the plant, thus resulting in an optimised
degassing of the oil.
After degassing and dehydration under vacuum, the oil is conveyed by means of a specially sealed and frequency controlled pump
into regeneration system. Then oil is pumped through the fine filter and out of the plant.

Expectations and Benefits on ZYD-S Plant

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 Elimination of residual gas from the insulation.
 Drying of transformer insulation.
Easy and failsafe operation.
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 On-line measuring and recording of process parameters.
 Flexibility in application (various oil types and oil volumes)
 Regenerate your transformer oil high efficiently
 Maintain your transformer oil always in good status, extend the oil’s lifespan
 Reduce and save oil costs in terms of consumption, replacement and inventory
 Solve your waste transformer oil disposal problem
 Ensure your transformers working normally with qualified oil properly
 Protect your transformers and power equipment from oil pollution problems
 Reduce your maintenance time, energy and cost on transformers and power plant
 Create a safety and cleaning oil-using environment for your transformers of power station
Bring a green oil ideal to the world and save oil energy for the world

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Oil Comparison before and after ZYD-S Plant

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 Technical Parameter
Item Unit ZYD-S-30 ZYD-S-50 ZYD-S-100 ZYD-S-150 ZYD-S-200 ZYD-S-250 ZYD-S-300
Flow rate L/h 2000 3000 6000 9000 12000 15000 18000
Working vacuum MPa -0.08~-0.099
Vacuum pressure MPa ≤0.3

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Temperature range ℃ 20~80

Power 3ph 380V 50Hz(or as need)

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Working noise dB(A) 75 75 75 75 80 80 80
Heating power kW 30 30 45 60 75 90 120

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Total power kW 35.5 37.5 52.5 71.4 86.5 102.5 135
Oil Inlet/Outlet mm φ25 φ32 φ42 φ50 φ50 φ60 φ60
Weight Kg 600 800 1050 1400 1800 2000 2200
Length mm 1050 1100 1200 1450 1600 1800 1900
Overall Width
Height
mm
mm
750
1350
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1400
950
1500
950
1650
1100
1800
1200
1900
1200
1900
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Breakdown Voltage kV ≥75
Moisture content PPM ≤3
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Gas content % ≤0.01

Impurity size micron ≤1 (no free carbon)
IFT dynes/cm ≥40
Acid value mg KOH/g ≤ 0.03

Dielectric loss factors tgδ(90℃) ≤0.001

Colour ≤1
Flow Diagram

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Structure Diagram

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 Recommended Testers for Transformer and Transformer Oil

Part I: Oil Testers Part II: Transformer & HV Testers

 Transformer Oil BDV Tester  Transformer Load and No Load Loss Tester

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 Transformer Oil Trace Moisture Content Tester  TTR Transformer Turns Ratio Tester (Portable/Handheld Type)

 Transformer Oil Acidity Tester

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 Transformer DC Resistance Tester 1 ~ 100A

 Transformer Oil Interfacial Tension Tester  Transformer Tan Delta and Capacitance Tester 0 ~ 12kV

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 Transformer Oil Flash Point Tester (Open/Closed Cup)  CT PT Analyzer

 Transformer Oil Tan Delta Tester  SFRA Transformer Sweep Frequency Response Analyzer

 Transformer Oil DGA (Dissolved Gas Analyzer) Tester  VLF Hipot Test Set 30 ~ 120kV


Transformer Oil Kinematic Viscosity Tester

Transformer Oil Density Meter

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
Insulation Resistance Tester 0.25 ~ 30kV

AC Hipot Tester
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 Transformer Oil Particle Counter  DC Hipot Tester

 Sf6 Gas purity and Decomposition Tester

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 Circuit Breaker Contact Resistance Tester

 Portable Dew Point Meter  Grounding Earth Resistance Tester

FUOOTECH Oil Filtration Group | Chongqing Fuootech Oil Purifier Technologies Co., Ltd
Contact: Kevin Dube (Sales Director) | Tel/Fax: 0086 23 88239845 | Mob/WhatsApp/Wechat: 0086 135 2739 0908
ADD: No. 5 Hongshi Street, Jiulongpo District, Chongqing, China | Website: www.fuootech.com | Email: [email protected]