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CSD Manual

The document provides technical information about a universal combination oven, including its specifications, installation instructions, control panel functions, programming modes, and servicing information. It details the oven's electrical data, construction, weights, noise levels, recommended positioning and connections for water, drainage, and electricity. Safety procedures and symbols are also explained.

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TDT Company
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0% found this document useful (0 votes)
330 views72 pages

CSD Manual

The document provides technical information about a universal combination oven, including its specifications, installation instructions, control panel functions, programming modes, and servicing information. It details the oven's electrical data, construction, weights, noise levels, recommended positioning and connections for water, drainage, and electricity. Safety procedures and symbols are also explained.

Uploaded by

TDT Company
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 72

TECHNICAL MANUAL

UNIVERSAL COMBINATION OVEN

CSD-0612UC
CSD-1012UC
CSD-1022UC
CSD-2012UC
CSD-2022UC

revised 060605 JB 24/06/2004


Technical Service Information

Important Recommendations
1. Machine Applications
The machine is exclusively intended for the cooking of Food Products.

Useage for other cooking procedures is subject to written authorisation from Hobart UK

2. Safety Recommendations
DO NOT USE a hose pipe or pressure washer device to clean the exterior of the machine
or damage will occur.

The "Attention" symbol is applied to all of the important instructions for the
use of the machine regarding safety procedures. This information must be read and followed
with special attention.

3. Responsibilities
All repairs carried out on the Convection Steamer may only undertaken by a competant
authorised person, following the manufacturers 12 month warranty. Any work carried out
by unauthorised personnel may invalidate the warranty.

4. Safety whilst working on the machine.

For Safety whilst changing components or working on the machine, Hobart recommends
that the machine is ISOLATED from the ELECTRIC SUPPLY.
VERIFY THAT THE ELECTRIC SUPPLY IS DISCONNECTED PRIOR TO WORKING ON THE MACHINE

NR – 24/06/2004
2
Technical Service Information

SUMMARY

1 Technical Characteristics 4
1.1. Type 4
1.2. Electrical data 4
1.3. Construction 4
1.4. Weights 4
1.5. Noise Levels 4
2. Installations 5
2.1. Positioning of the Oven 5
2.2. Water Connection 5
2.3. Drain 5
2.4. Electrical Connections 5
2.5. Cleaning Products 5
2.6. Motor Rotation 5
3. Symbol Legends 6
4. Control Panel 7
4.1. Turn On 8
4.2. Put into Service 8
4.3. Put out of Service 9
4.4. Display Panels and Settings 9
5. Programming of the cooking modes 10
5.1. Compose a program 10
5.2. Execute a program 10
5.3. Programming a phase setting 10
5.4. Cooking using phase programmes 10
6. Functioning Characteristics 11
6.1. Steam Generator 11
6.2. Water Injection 11
6.3. Regulation of the heating 11
6.3.1. Convection 11
6.3.2. Steam 11
6.3.3. Mixed Cooking Modes 12
6.4. Temperature displays 12
6.5. Cooling of the Electrical Components 12
6.6. Adjustment of the time display 12
6.7. Adjustment of the screen contrast 12
7. Cleaning programmes 13
7.1. Short Washing Cycle – No detergent products (PHASE 1) 13
7.2. Washing Cycle (PHASE 2) 6/10 level (20 level) 13
7.3. Washing Cycle (PHASE 3) 6/10 level (20 level) 13
7.4. Procedure for drying (PHASE 4) 6/10 level (20 level) 14
8. Configuration 15
8.1. Accesses and adjustments 15
8.2. Fine adjustments 16
9. Tests 17
9.1. Test of the entered/finished 17
9.2. CPU program modification 17
10. Electronic Cards 18
10.1. Keyboard and display board 18
10.2. CPU board 19
10.3.. Convection relay board 20
10.4.. Steam relay card 21
10.5. Power supply board 22
11. Schematic diagram 23
12. Schematic diagram 24
13. Schematic diagram 25
13.1. Defect procedures 26
13. Intervention S.A.V 27
13.2.1. CPU 27
13.2.2. Pressure controller 27
13.2.3. Boiler 27
13.2.4. Consumption of water and cleaning products and component location 27 / 28

Combination Oven series CSDUC NR – 24/06/2004


Technical Service Information

1. Technical Characteristics

1.1. Type

CSD-0612UC = 6 level GN1/1


CSD-1012UC = 10 level GN1/1
CSD-1022UC = 10 level GN2/1
CSD-2012UC = 20 level GN1/1
CSD-2022UC = 20 level GN2/1

1.2. Electrical specification.

Modèle Tension (V/Hz/Ph/N/T) Puissance installée (kW) Protection (A) Câble (HO7RNF)
CSD-0612UC 400/50/3/N+E* 9,4 16 5G2,5
CSD-1012UC 400/50/3/N+E* 18,4 32 5G6
CSD-1022UC 400/50/3/N+E* 24,5 50 5G10
CSD-2012UC 400/50/3/N+E * 36,8 (24,8 **) 63 5G16
CSD-2022UC 400/50/3/N+E * 48,8 (36,8 **) 80 5G25

* Option 230/50/3+T or 400/50/3+E


** Option to reduce electrical heating capacity

ALL OPTIONS MUST BE SPECIFIED AT THE TIME OF ORDER AND CARRIED OUT BY
THE FACTORY, AS NO MODIFICATIONS CAN BE CARRIED OUT IN THE FIELD.

1.3. Construction

Frame : Inox 18/9


Structure : Inox 18/9
Stainless steel legs
Insulation : Rockwool

1.4. Weights
CSD-0612UC = 120 kg
CSD-1012UC = 140 kg
CSD-1022UC = 180 kg
CSD-2012UC = 280 kg
CSD-2022UC = 320 kg

1.5. Noise Levels


Lower than 70dBA in free air

Combination Oven Series CSDUC NR – 24/06/2004


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Technical Service Information

2. Installation

2.1. Positioning of the Oven


Do not site the oven close to other appliances (See below)
To allow a distance of at least 100mm from the left of the machine to other equipment and
a minimum distance of 200mm from the right and rear of the machine to allow for air flow.
The oven should be placed on a sound level surface to allow for smooth entry and exit
of the carraige for the 20 grid unit and the rolling supports for the 6/10 series machines.
To prevent the 20 grid oven from moving following installation, the machine should be
secured to the floor using the mounting devices supplied, and secured to the rear wall
using the brackets supplied.
To ensure that the machine is level and that the weight is distributed evenly on all 4 feet.
Important : The machine should be checked again for level, following 1 hour of
operation at 250'C on Convection heat.

2.2. Water Connection


A suitable 3/4" water valve and a double check valve must be supplied as close as possible to the machine.
A suitable softened drinking water supply is recommended.
Water hardness : A Maximum of 5'TH water hardness is acceptable, or a softener is recommended.
Pressure : Minimum flow pressure 2.5 bar; Maximum static pressure 6 bar.
If the water valve is isolated, following 6 minutes of operation a buzzer will sound (Defect 12)
Water Consumptiom (except cleaning) : CSD-0612UC = 18 l/h
CSD-1012UC = 30 l/h
CSD-1022UC = 50 l/h
CSD-2012UC = 50 l/h
CSD-2022UC= 80 l/h

2.3. Drain
All models drain by syphoning the boiler. The drain requires a 11/2" female trapped connection.
The drain pipe should not exceed 1 metre distance from the machine. The drain pipe
diameter must not be reduced.
A drain pipe suitable to carry a water temperature of 85'C must be used. The drain pipe must
be secured to stop movement or damage to the joints.
The machine must be sited under a canopy suitable for the removal of the products of
extraction. Caution : The air temperature at the point of extraction will be the same as
the temperature within the oven.

2.4. Electric Connection

Verify the elctrical supply and suitable fuse ratings as per the instruction(page 4).
To connect the oven to a suitable electric supply using the cable type and size as recommended
in the machine loadings guide. (page 4).
An Earth bonding screw is available under the base of the oven(or adjacent to the mains terminal block),
situated close to the electrical cable gland.

2.5. Cleaning Products


Attention, safety goggles and gloves should be worn whilst handling the detergent products
Place the detergent pipes into the product bottles: White pipe = Detergent Product : Blue pipe = Rinsing Product
The maximum distance between the base of the detergent bottle and the detergent pump should not exceed
70cm, ifgreater then a non-return valve should be fitted.

2.6. Motor Rotation


The motor rotation is anti-clockwise as viewed from looking through the glass door.
The motor rotation is sometimes reversed during the cleaning mode only.
Combination Oven Series CSDUC NR – 24/06/2004
5
Technical Service Information

4. Control Panel
* Single press
** Press/hold for 4 seconds

Stop Button :
* Press to exit the preceeding mode of cooking.
* Press to turn off (See page 9).

* Fan speed selection for the cooking mode


* To erase a letter when inputting alphabetical data
** To exit a cooking program. To input a deferred time

* Temperature setting for heaters.


** Oven Temperature: The temperature will remain
constant by measuring the selected value against the pre-set
value (Oven Thermistor) Delta T mode

* Selection of the time for cooking : manual mode will be


indicated by showing (- - : - -).
** Selection of cooking with the temperature probe in 'C,
the cooking will be finished once the product temperature
has been reached. (-21 = Short circuit / 399 = Open circuit)

* Vent open/closed during convection mode.


* Selection for the percentage of steam added in mixed
cooking mode.

** To remove a phase whilst in programming mode.


* To check the vent temperature probe during cooking.
* Configeration, to leave a parameter without changing

Press to START/ EXIT cooking

Up button : To increase a value or text

Down button : To decrease a value or text

* Press to Enter/Change to Convection Mode

* Press to Enter/Change to Steam Mode

* Press to Enter/Change to Combination Mode

Press to Program :
* To Enter the function to create or use a program
** To enter a program number. To accept a program
and validate it. (Press and hold 4 seconds for text input).
Press for phase : * selection of phase for present cooking,
or select for programming
* Press for water injection during convection mode
* To START cool down mode : pre-set to 70'C (adjustable
from 30'C to 250'C)
* To validate in parameter settings.. In mode programmes :
** + ** = To validate the associated text with the program number

Combination Oven Series CSDUC NR – 24/06/2004


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Technical Service Information

4.1. First Run


At first power on , the display illuminates and the clock is displayed

Press here for 4 seconds to enter mode to change the clock settings.

To vary the clock and accept

4.2. Put into Service


Activate a mode or function by pressing on the corresponding key as indicated in the diagram below.
To accept and leave the programming mode after turn on. (except the first switch on).

Mode Mode Mode Function


Convection Steam Combination Program

The screen indicates the temperature setting of the program initiated (as set in configeration mode) and the
actual oven temperature (on the right of the screen).

To adjust the cooking parameters (see page 7).

To START cooking, to close the door, to switch on the cavity light, and start the cooking cycle .

Combination Oven Series CSDUC NR – 24/06/2004


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Technical Service Information

4.3. Shutting down the oven

Press the off button

To turn the machine off


Short washing mode (phase 1 + 3 + 4, see page 13) duration 26' 42''
Long washing cycle (phase 1 + 2 + 2 + 3 + 4, see page 13) duration 47' 22''
Rinsing of the oven (Phase 1, see page 13) duration 7' 40''
Draining of the machine

After choosing a function, press to start the function.


To START a function, or start a cleaning program.

Should the stop key be activated, a break in the supply voltage or water supply occur, then
a fault will indicate that the cleaning process did not complete properly. It will be necessary
to start the wash/rinse cycle again to complete fully. The wash/rinse cycle will start from the
beginning.
A drain cycle can be initiated by pressing this button prior to the program finishing.
If the machine has not been drained for a period greater than 48 hours, then the machine
will request a boiler drain at the next switch on period.
Following the drain down period, the clock will be displayed for a further 15 mins.

4.4. Screen and adjustment settings

The program settings are shown on the left of the display, and the ambient values on the right.
The touch buttons to the right of the screen are associated with the corresponding displays
shown on the display (temperature, time, probe temperature, etc)

To modify an instruction, press the corresponding key next to the display to be adjusted
then pressing the up or down keys (as indicated)will adjust or

The illuminated pictogram goes out after 4 seconds (If the start button is activated.

During cooking, the settings can be recalled and changed.

At the end of the cooking, the buzzer is activated.

At the end of the cooking period, the mode set points remain in the memory.

This key allows for the operator to choose the 1 or 2 speed option.
Speeds (1 or 2) : 1 = SS (slow speed)
2 = FS (fast speed) (Change by pressing the Up / Down key)

At the change in cooking modes, then speed 2 returns by default.

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Technical Service Information

5. Programming for Cooking


A cooking program can contain from 1 to 10 phases that can be followed.
A cooking phase can be programmed choosing a variety of cooking modes. (all cooking modes are possible)
It is possible to program and store 100 programs, with the option of 10 phases per program.
Program time cannot exceed 23 hours.

5.1. To compose a program


Press the program key to find the required program number. It may be necessary to reset the oven.

The program number is displayed in the bottom left corner of the screen. Choose program no by .

To compose the first phase of the chosen program number, you must first choose the mode of cooking required by
pressing buttons or or followed by the required parameters (temperature, cooking time, etc…)

To pass to the next phase press the following key. (The phase number is displayed on the screen)

You must again compose the mode and the parameters. To validate and enter into the chosen program memory
location, the program key must be pressed for 4 seconds.

When the program number is constant and the buzzer sounds, the program has then been stored.

5.2.To run a program


Press the program key, until the required program number is reached.
The program number is displayed in the bottom left of the display panel. To change the program number.

You can check and modify the contents of a program by using the phase keys. During modification of the program
the program number flashes.

When the program has been modified or changed, then pressing the program key for 4 seconds
will lock the new program into memory.

Any other action, chosing another program number or choosing another function key will cancel the
modifications being carried out.

5.3. To program a waiting phase


To program a phase of cooking with a time of 0:00 and a minimum temperature to avoid further heating of the
product during this phase.
When the program arrives at this part of the phase, the buzzer is activated without stopping the machine
To stop the buzzer and continue with the program, it is necessary to open then close the door.
This program system allows for the operator to add sauces or ingredients to the food products.

5.4. Cooking by phases without programming


It is possible to select a cooking phase without entering a cooking program.
To select a mode of cooking and adjust the various parameters for cooking. (A time must also be selected)
Press on the phase key.
To repeat the operation for as many phases of cooking as required.
Press to start.

At the end of the cooking phases, it is possible to save these cooking phases as a cooking program and

To find an empty program number, and store by holding button for 4 seconds.

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Technical Service Information

6. Characteristics of Operation

6.1. Steam boiler filling


The water level in the steam generator is monitored by a differential pressure switch (Pressostat).
The steam generator fills with water when any cooking mode is activated, unless the boiler has not been
drained from the previous occasion.
In test mode the value shown for a full boiler level is 420 points.(Value number only)
A low boiler level is shown as 350 points.(Value number only)
Below this value, then following a 4 second time delay period, the water valve will be energised
If this value is not reached following a further period of 8 seconds, then the heating is turned off

6.2. Water Injection


The water injection system is automatic when changing from Convection mode to Steam mode :
Oven temperature higher than150 °C : Injection of 1 second of water every 3 seconds (after the vent is opened)
Oven temperature lower than 150° C : Continuous water injection (after the vent is opened), the water
injection is stopped at 105'C
The symbol shows cooling is activated.

Manual water injection for cooling is possible :


Higher than 150 °C : Injection of 1 second of water every 3 seconds
Lower than150 °C : Injection of water is continuous.
(vent is opened 1/8 of a turn, and closes after 20 secs. Switch on vent allows water injection

In addition, during automatic cooling mode the temp is pre-set to 70'C, and is adjustable from
30 to 250°C, and the water injection is fully automatic until the pre-set temperature is reached.

6.3. Regulation of the heating


6.3.1. Convection
Start up : After turning on the oven, if the cavity temperature is less than 10'C, then the heating is
switched to full power, and increases in increments of 1'C.
When the oven temperature reaches within –10°C of the set temperature, then the heating is
reduced, until the pre-set cooking temperature is reached
If the oven temperature drops below the pre-set value, then the heating is turned on again.

Regulation : If temperature drops ¼ power is activated if the temperature drops below - 0,5°C
½ power is activated if the temperature drops below - 1°C
Full temperature is activated if temperature drops below -2'C
If the temperature rises : Drops to ¼ heating when within 1°C of pre-set value
(¼ power = 1 second activated 3 seconds deactivated).

In this mode you can choose the vent position open or closed .

6.3.2. Steam
If the temperature rises more than 1°C in 2 secondes, then the power level is reduced to ½
power.
When the cooking temperature is lower than 1 degree of the pre-set value, then the heating is reduced
to half power (95'C to100°C).

When opening the door or changing a cooking mode, the oven vent will be opened

If the door is opened:


If the oven temperature is below 55°C, then the vent will be opened, and will close after 55°C is reached.
If the temperature stays between 55°C and 80°C, and the door remains closed, then the vent will close
If the temperature is greater than 80°C then the vent closes immediately

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Technical Service Information

6.3.3. Combination Mode


The Convection temp remains unchanged, and steam activates every 4 seconds : 100 ms for 5 %
200 ms for 10 % …
2 secondes for 100 %
The steam injection continues when the temperature of the oven is reached. If too much steam is produced, and the
temperature of the steam probe is higher than the pre-set oven temperature, then the steam injection is stopped.

When using a combination cooking cycle with a cooking temperature of less than 100'C, the steam is stopped at the
same time as the convection heaters (Attention : It is recommended in this instance to pre-heat using the steam mode)

6.4. Viewing the temperatures (Oven / Vent)


To view the temperature of the program/vent , press the key as shown the values will be indicated in
temperature display window (if the START is activated). To remove this display, activate the key again.

6.5. Management of the cooling of the solid state relays and components
When the cooking mode is activated, the cooling solenoid valve is activated in order to fill the cooling jacket
(during the first filling of the steam boiler).

If is activated, the solenoid passes the value as set in configuration, (normal setting = 5 litres per hour)

Config = 1 ltr Æ = 1 19 sec


2 sec 2 sec
0
Config = 2 ltr Æ = 1 18 sec
2 sec 2 sec
0
Config = 20 ltr Æ =
1
0
A temperature probe is situated to the CPU board, to measure the abient temperature on the board If the board
temperature raises to 55'C, the solenoid is activated to 100 % capacity.
If the temperature exceeds 65°C, the heating is stopped, and default 15 is displayed "Overheating of Components"
(paragraph 13.1).

The component "cooling fan" is operated for the same period as the display is illuminated.

6.6. Digital display panel


The control panel increments in 1 second intervals unless the buttons are held permanently
after this then the increments are in 10 second steps.

6.7. Illumination of the screen lighting


It is activated with each : Powering of the machine
Action of the key
Opening or closing of the door

If no mode is selected for a period of 15 minutes, then the display goes out.

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Technical Service Information

7. Cleaning programmes Pt no (3 x Detergent / 1 x Rinse solution) PLH2000

7.1. Procedure for rinsing without product (Phase 1)


If the oven temperature is greater that 65' C, then the oven cooling is activated to cool the chamber and the fan.

No fan rotation:
• Steam Injection for 5 minutes (Maximum temperature 75°C)

Motor rotation during Steam Rinsing:


• 60 Seconds to the right
• 20 Seconds pause to change motor rotation
• 60 Seconds to the Left
• 20 Seconds pause to change motor rotation
• EV water is activated continuously
• Steam Injection activated (Maximum temperature 75°C)

7.2. Procedure for (short) cleaning cycle(PHASE 2) 6/10 level (20 level)
Steam injection activated for 3 minutes (Maximum temperature 75°C)

Motor rotation PV for the injection of the washing product :


• EV water is activated for 2 seconds (to clean the pipes)
• 10 (13) Seconds of rotation to the right and injection of detergent during the first 8 (10) seconds
• EV water is activated for 2 secondes (to clean the pipes)
• After 20 Seconds the motor rotation changes
• 10 (13) Seconds of rotation to the left and injection of detergent during the first 8 (10) seconds
• EV water is activated 2 (3) seconds (to clear the pipes)

No motor rotation:
• The detergent is left 5 minutes to activate

Motor rotation GV for the rinse :


• 30 (40) Seconds rotation to the right
• 20 Seconds pause to change rotation
• 30 (40) Seconds to the left
• 20 Seconds pause to change motor rotation
• EV water is activated continuously
• Steam injection is activated (Maximum temperature 85°C)

7.3. Procedure for (long) cleaning cycle (PHASE 3) 6/10 level (20 level)
Steam injection is activated 3 minutes (Maximum temperature 75°C)

Motor rotation PV for the injection of the washing product:


• EV water is activated 2 seconds (to rinse the pipes)
• 10 (13) seconds of rotation to the right and injection of detergent during the first 8 (10) seconds
• EV water is activated for 2 seconds (to clear the pipes)
• 20 Seconds pause to change motor rotation
• 10 (13) Seconds of rotation to the left and injection of detergent during the first 8 (10) seconds
• EV water is activated 2 (3) seconds (to clear the pipes)

No motor rotation :
• The detergent is left 5 minutes to activate

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Technical Service Information

Motor rotation GV for rinsing :


• 30 (40) Seconds rotation to the right
• 20 Seconds pause to change motor rotation
• 30 (40) Seconds rotation to the left
• 20 Seconds pause to change motor rotation
• EV water activation is continuous
• Steam injection is activated (Maximum temperature 85°C)

Motor rotation PV and injection of the rinsing product :


• 10 (11) Seconds of rotation to the right and injection of detergent during the first 5 (8) seconds
• EV water is activated 2 (3) seconds (to rinse the pipe)
• 20 Seconds pause to change the motor rotation
• 10 (11) Seconds of rotation to the left and injection of detergent during the first 5 (8) seconds
• EV water is activated 2 (3) seconds (to rinse the pipe)
• 20 Seconds pause to change the motor rotation

Motor rotation GV at rinse :


• 60 (80) Seconds rotation to the right
• 20 Seconds pause to change motor rotation
• 60 (80) Seconds rotation to the left
• 20 Seconds pause to change motor rotation
• EV water is activated
• Steam injection is activated (Maximum temperature 85°C)

7.4. Procedure of drying (PHASE 4) 6/10 level (20 level) :

• Motor rotation GV is one direction only


• Convection heat is activated for 5 minutes at 100' C

Before and after each injection of product for washing or rinsing, the water is activated for 2 seconds
At the end of a program of cleaning or rinsing, the door opens and the oven is in standby after 15 minutes.

The quantity of cleaning products used is entered by two meters:


17 Produced meterage of detergent
18 Produced meterage of rinse additive
If one of the two meters arrives at position zero then defect 14 is indicated : It is necessary
to replace the product containers. After changing one of the products, the pump will need to
be primed (see 8.2. small adjustment).

Default 14 lacks product : if this defect appears, in addition to message 14, the buzzer is
also activated for 5 seconds.

During the washing procedure, the vent is half open

In the event of a defect during washing (interruption of supply or turned off by the operator) :

A symbol of CAUTION is activated to show that the machine requires manual cleaning
as products of Detergent or Rinse additive may require flushing from the oven 14

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Technical Service Information

8. Configuration

8.1.Access and Adjustments

To turn on then po view the date/time

To enter the configeration, press and hold the keys for 4 seconds

The parameter is chosen by up/down keys, and entered by the "enter" key

The modifications are entered by and validated by

To leave a line without validating, press the key to the bottom right of the display

Meter settings at 14 and 15 , cannot be set at 0

Meters 16, 17 and 18 are inactive if they are set at 0


In this small adjustment, if you want to visualize the remaining operating time, activate for each meter the key of

In this small adjustment, if you want to visualize the remaining operating time, activate for each meter the cen central
key of the display and if you want to initialize these meters, activate at the same time the key.

To leave the menu, activate the key.

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Technical Service Information

8.2. Adjustments

100 Boiler drain time 60 to 240 seconds (later version = 60)

0 Not used

7 Contrast Adjustment

C Temp Configeration C (Celsius) or F (fahrenheit)

250 ' C Oven temperature 250°C à 270°C

Max Steam temperature 95 to 100°C


98 ' C
+0 Core probe adjustment + or – 9°C

5 lts/hr Cooling jacket water consumption 1 to 20L/H (default = 5)

25 Buzzer frequency 1 to 100

3 Display scroll speed

180 ' Convection temperature adjustable: 150 to 180

0 System of optimization of energy 0 or 1

1/2 70 .
Later software:- 1 = 750/820 rpm. 2 = quicker. 3 = quicker still

0000 H Steam generator "Run time" counter

0000 H Total running time of the Oven

0 Total running time boiler descale recommended

0 Wash detergent timer

0 Rinse aid timer

50 + or - of power in Steam Mode (100% to 75%)

(10) Later versions = 100% to 10%

6/10 (set 10 =2x8sec dos) or 20 level (set 20=4 x 8 secs dos)


(Detergent dosing for 6/10 and 20 level ovens)

Tests is the stage to enter Diagnotics (see page 17)

Combination Oven Series CSDUC NR – 24/06/2004


16
U.K.
TECHNICAL BULLETIN
FILE; PAGE OF
REF HOBART E
INDEX ; 25 DOSSIER;
COMBI OVEN PAGE 1 DE 1
SEITE VON
AKTE; UK-2050-05b
SUBJECT; DATE;
UPDATED SOFTWARE rev 050402
SUJET;
CSD-UC DATE; 18.07. 2005
BETREFF; DATUM;

STATUS; INFORMATION
The CSD-UC software has been updated. Configuration details, see below.

? 2 FOR "FIR" motor, 4 for "Brooke-Crompton"


motor
Technical Service Information

9. Tests

9.1. Input/Output Tests


In case of a fault in operation, the technician can carry out TESTS (SERVICE) in which it is possible to test all the
devices and to visualize these actions in order to guide to the diagnosis of the machne
Certain tests (example: checking the heating of the steam generator ) do not take account of the safety measures of the
functional program.

Attention : When carrying tests, the door should be closed to avoid spillage of detergent products
Caution should be taken when carrying out diagnostic tests
Before carrying out the tests, you must check if the configured parameters are as the customers request.

This menu is accessible at end of SETTINGS (21) menu, by pressing these 2 keys

5 Screens of tests are proposed


•The first screen carries out a test of the display. The buzzer sounds 3 times. You can test the keys of the
keyboard, a number indicated in the window is the key press number of the button

To press and hold the key until the next board is displayed

• The second screen represents the CPU card

Using the buttons you can look at the command of each output

(The address of each command is displayed)

You can activate the function using the button .

For the inputs of the probes, if they are activated, their change of state corresponds to a symbol on the screen
(You can easily associate the tests with the electric diagram of the oven)

When the key press is activated, the following screen appears;

• Power Supply board


• Convection board
• Steam generator board

To return to the Settings menu press To leave the menu press

It is adviseable to proceed to a rinsing program following the diagnostics test, as detergent


will have been dispensed into the oven chamber during testing of the components

9.2. Modification of the CPU program


Software updates are available for the oven, The oven does not have an Eprom.
The CPU memory is held in a flash memory on the CPU card

The programs are held on a CD Rom, and using a laptop and special cable, then programming
is available

The date of update appears in the first screen of the test mode. In top and on the right is the
Year/Month/Day

Combination Oven Series CSDUC NR – 24/06/2004


17
Technical Service Information

10. Electrical Diagrams and components

10.1. Keyboard/Display Panel

The keyboard/Display panel are one peice and cannot be seperated


Caution : There is a voltage of 100 volts present to illuminate the display panel

. NR – 24/06/2004
18
CPU BOARD
Steam T° CPU

Ext. Power control (option)

Pressure sensor
boiler water level

Loading of
programs (via PC)

cooldown

5V -24V + 24V +12V


Power supply display power supply power supply
Micrologic contrast output input
. Page 19
CONVECTION RELAY BOARD

door motor
Spout closed
Switch = 1

water jacket

cooldown

. Page 20
STEAM RELAY BOARD

boiler fill

oven overheat stat

rinse agent pump

detergent pump

water inlet solenoid (cleaning)

. Page 21
POWER SUPPLY BOARD
P6.4
Light oven

x 12V +Vin -24V Fan motor rotation


inversion turbine

N
P6.3
PH speed variations
P4.4

Light oven

Fan motor

fan motor fuse = 10 amp

.
Fan speed variation
.
- 6V
.

11,5V~ 24V~ 24V~ 6V~ 230V~ N PH PH N N PHT


primary
230V~

. Page 22
. Page 23
480V-440V-400V : 230V-208V:
- PORTE GAUCHE/LEFT DOOR : 06 NIV.FAIS2050 - PORTE GAUCHE/LEFT DOOR : 06 NIV.FAIS2060
FOUR 06/10/20 NIVEAUX PH2 TYPE UC 10 NIV. 1/1FAIS2052 - 10 NIV. 2/1FAIS2054 10 NIV. 1/1FAIS2062 - 10 NIV. 2/1FAIS2064
20 NIV. 1/1FAIS2056 - 20 NIV. 2/1FAIS2058 20 NIV. 1/1FAIS2066 - 20 NIV. 2/1FAIS2068 MM
AVEC GENERATEUR DE VAPEUR - PORTE DROITE/RIGHT DOOR : 06 NIV.FAIS2070 - PORTE DROITE/RIGHT DOOR : 06 NIV.FAIS2080
FB
E
06/09/04
12/02/07
09/05/05
VA
EXC
MISE A JOURen trait plein  en trait pointillé.
Un thyristor
MODIFICATION LIBELLE.
10 NIV. 1/1FAIS2072 - 10 NIV. 2/1FAIS2074 10 NIV. 1/1FAIS2082 - 10 NIV. 2/1FAIS2084 D 07/12/04 MMMM MODIFICATION MOTEUR
20 NIV. 1/1FAIS2086 - 20 NIV. 2/1FAIS2088 C 03/11/04 MM MISE A JOUR REFERENCE FOUR
20 NIV. 1/1FAIS2076 - 20 NIV. 2/1FAIS2078
B 27/10/04 MM DIVERSES MODIFICATIONS
POWER LEISTUNG CABLAGE DE A 15/10/04 MM AJOUT VARISTANCE
ETI1010 WIRING VERDRAHTUNG PUISSANCE
0
IND
28/09/04
DATE
MM
PAR
CREATION
MODIFICATIONS
. Page 24
480V-440V-400V : 230V-208V:
FOUR 06/10/20 NIVEAUX PH2 TYPE UC - PORTE GAUCHE/LEFT DOOR : 06 NIV.FAIS2239 - PORTE GAUCHE/LEFT DOOR : 06 NIV.FAIS2244
10 NIV. 1/1FAIS2240 - 10 NIV. 2/1FAIS2241 10 NIV. 1/1FAIS2245 - 10 NIV. 2/1FAIS2246
- COMMANDE ELECTRONIQUE. 20 NIV. 1/1FAIS2242 - 20 NIV. 2/1FAIS2243 20 NIV. 1/1FAIS2247 - 20 NIV. 2/1FAIS2248
- PORTE MOTORISEE. - PORTE DROITE/RIGHT DOOR : 06 NIV.FAIS2249 - PORTE DROITE/RIGHT DOOR : 06 NIV.FAIS2254
10 NIV. 1/1FAIS2250 - 10 NIV. 2/1FAIS2251 10 NIV. 1/1FAIS2255 - 10 NIV. 2/1FAIS2256
- AVEC GENERATEUR DE VAPEUR. 20 NIV. 1/1FAIS2252 - 20 NIV. 2/1FAIS2253 20 NIV. 1/1FAIS2257 - 20 NIV. 2/1FAIS2258
B 22/01/07 MM MODIFICATION CABLAGE
230V MONOPHASE : A 06/01/06 MM MODIF SUR SONDE MULTIPOINTS
ANSTEUERUNG CABLAGE DE
ETI1019 CONTROL
GEAR WIRING VERDRAHTUNG COMMANDE
- PORTE GAUCHE/LEFT DOOR : 06 NIV.FAIS2259
- PORTE DROITE/RIGHT DOOR : 06 NIV.FAIS2260
0
IND
11/05/05
DATE
MM CREATION
PAR MODIFICATIONS
400V :
FOUR 06/10/20 NIVEAUX -- PORTE GAUCHE/LEFT DOOR : 06 NIV.FAIS2239
10 NIV. 1/1FAIS2240 - 10 NIV. 2/1FAIS2241
HOBART CSD UC 20 NIV. 1/1FAIS2242 - 20 NIV. 2/1FAIS2243
- PORTE DROITE/RIGHT DOOR : 06 NIV.FAIS2249
TRI 400V + N 50/60 Hz 10 NIV. 1/1FAIS2250 - 10 NIV. 2/1FAIS2251
20 NIV. 1/1FAIS2252 - 20 NIV. 2/1FAIS2253
A 22/01/07 MM MODIFICATION CABLAGE
ANSTEUERUNG CABLAGE DE
ETI1024 CONTROL
GEAR WIRING VERDRAHTUNG COMMANDE
0
IND
02/10/06
DATE
MM
PAR
CREATION
MODIFICATIONS
. Page 25
Technical Service Information

13. Maintenance

13.1. Treatment of the Defects


Certain malfunctions are managed by electronic manipulation and are viewable in the display
The defects are numbered, and in the event of a failure the defect number is displayed in the bottom left hand corner
of the digital display. ALWAYS check the PCB ribbons/plugs connectors first before changing parts

0 Door switch open ? (check led operation on relay board, see page 12)
1 Overheat 'stat for the oven cavity has tripped (350oC) see page 21 for led.
2 Overheating of the Steam Generator (shunted on relay card)
3 Temperature probe of the oven cavity (check diagnostics (P.19) if value is correct)
4
5 Core temperature probe (has core temperature vanished ? check diagnostics P.19)
6 Vent temperature probe (Steam temperature works on high power only ?)
7
8
9
10 Defect of the water level (the water level did not detect the minimum level
after draining) * no steam produced - or water level in boiler too high (scale ?)
11 Fan motor not running (check 10a fuse, fan relay pcb, connections, diagnostics P.20)
12 Lack of water in the boiler (level not reached in 7 mins of filling)
13 Descaling (counter has reached set period)
14 Lack of cleaning chemicals (30 mins of pump runtime reached)
15 Overheating of the components (temp sensor on CPU (top) @65 deg shuts off cooking)
16 Power cut (reset with "off" key)
17 Draining defect of the boiler (* Steam).
Drain cycle has not been carried ot for more than 48 hours

The temperature probe defects are automatically reset after replacing the faulty probe

The defaults 13 and 14 are reset with the key during shutdown.

Default 17 is reset by manually draining the boiler

The reset of the other defects occurs when the machine off switch . It is necessary to reset the defects
or the fault is shown again

In the event of a defect, use the diagnostics mode to assist in fault finding

The defect, in the majority of cases, will be indicated in the display

Note: if time displays 00:00 and is not resetable - yellow battery on CPU is flat

Combination Oven Series CSDUC page revised – 06/06/2005


26
Training Service Information

13.2. Intervention S.A.V

13.2.1. CPU
Caution: Do not disconnect the CPU whilst the power is on or damage may occur to the board
Following the change of the CPU, the machine requires a drain program running to reset parameters
as the board will have no previous memory of the machine configuration

13.2.2. Pressostat

Do not blow into the pressure switch (25mb max), or drop the unit (shock)

The normal water level is approximately 3 to 4 cm higher than the heater elements

Assembly of the sight glass : The sight glass is pressed 30mm onto the boiler elbow and
the Y level connector

13.2.3. Level Control

CSDUC0612 CSDUC1012 CSDUC1022 CSDUC2012 CSDUC2022


Capacity (lts) 3 5 6 8 11

13.2.4. Water consumption and cleaning products consumption

CSDUC0612 CSDUC1012 CSDUC1022 CSDUC2012 CSDUC2022


Rinsing (lts of water) 26,6 26,6 26,6 26,6 26,6
1 brush (lts of water) 70 70 70 80 80
1 brush (detergent in cl) 35 35 35 45 45
1 brush (rinsing in cl) 20 20 20 25 25
2 brush (lts of water) 87 87 87 100 100
2 brush (detergent in cl) 70 70 70 90 90
2 brush (rinsing in cl) 25 25 25 25 25

Restrictor to improve the


syphoning of the boiler

Boiler fill valve

Water injection for oven cooling (0,5 l/min) Detergent dosing pump

Component cooling water (0,5 l/min) Rinsing detergent pump


Wash arm
Combination Oven Series CSDUC NR – 24/06/2004
27
Technical Service Information

Vent for Cooling jacket


Keyboard/Display Board

Water jacket outlet

Convection relay board

2 Triacs for Convection heaters

1 Shared Triac

Steam Relay Board

2 Triacs for Steam elements


Water jacket inlet

Vent motor
CPU board
Analogue differential
pressure switch
Power supply board
Boiler Drain

Transformer

Combination Oven Series CSDUC NR – 24/06/2004


28
Ovens
CSM UC

Functionnal instructions

INDUSTRELEC 12/04/2005

Four CSM UC Anglais.DOC Page 1


CONTENTS
I. Using the control panel Page 4
1.1. Presentation Page 4
1.2. Preparing the oven for service Page 5
1.3. Shutting down the oven Page 6
1.4. Washing the oven Page 7
1.5. Display panels and settings Page 8
1.6. Particuliars functions Page 10
1.7. Compose a program Page 11
1.8. Running a program Page 11
1.9. Viewing a program Page 12
1.10. Changing a program Page 12
1.11. Program a waiting time Page 13
1.12. Core probe Page 13
1.13. Washing’s programs Page 14

II. Settings : Page 18

III. Particularities of operations : Page 20


3.1. Injection of water Page 20
3.2. Regulation of the heating Page 21
3.3. Management of the static contacts Page 22
3.4. power cut of the oven and piloting Page 22
3.5. Speed of turbines Page 23
3.6. Fan of components Page 23

VI. Notifying and Handling defects Page 24


4.0 Over-heating components Page 25
4.1. Over-heating cooking cavity Page 25
4.2.

4.3. Temperature probe of cooking cavity Page 25


4.4 Temperature probe of spout Page 25
4.5.
4.6.

4.7. Temperature core probe Page 26


4.8. The turbines protected by a fuse on the power supply board Page 26
4.9.
4.A. Power cut of the heating Page 26
4.b. Washing defect Page 26

5. Diagnostics Page 27
6. Diagrams and technical documentation Page 28
Four CSM UC Anglais.DOC Page 2
Four CSM UC Anglais.DOC Page 3
I. Using the control panel :

1.1. Presentation :

Device stop

Convection and combination mode Spout


Steam mode
Start/stop and
Core probe mode settings

Washing mode
Injection of water

Four CSM UC Anglais.DOC Page 4


1.2. Preparing the oven for the service

For use a mode, activate the corresponding key (the key lights up)

- During 5 seconds, the display panel shows the temperature setting made during configuration for
each mode then the temperature inside cooking cavity.

- The start/stop key, start or stop the cooking

• The luminous indicator of the selected mode blinks to indicate the start

If the oven door is closed :

• The light inside cavity is activate

• The choosen mode is ON

Four CSM UC Anglais.DOC Page 5


1.3. Shutting down the oven :

- Press the key , the lighting of the cavity dies out

Four CSM UC Anglais.DOC Page 6


1.4. Washing’s programs :

- Press the key to access to the program

At the left of screen , the program number displays

(0 and 2 are the washing programs ; on the right of the screen, the duration of these programs is
indicated)

For choose the program number, activate by impulsion the key

Activate the start to start this program (you can stop it when you want with the stop).

- For stop the oven , activate the key again

Four CSM UC Anglais.DOC Page 7


1.5. Particulars screens and settings :

Each display indicate a setting value or a value measured in cooking cavity

To change a setting, choose the wishes line

With the keys ; the point in left bottom

display blinks, you can modify with the settings button of set points.

Before the start :

- The displayed temperature is the temperature of cooking cavity

- The clock indicate the manual mode or the programmed time

After the start :

- The displayed temperature is the temperature of cooking cavity


- The clock indicate the remaining time to finish the cooking

During the cooking, the recall of the instruction and their modification is possible while activating

the keys and settings key.

Four CSM UC Anglais.DOC Page 8


If you wish to work in Manual mode,

move the cooking time setting to obtain

For cooling the oven, go down the set point below the manual

with the settings button ,

by activating the key at the same time

the cooling symbol appears

You can choose a temperature (from 30°C to 250°C)


and activate the start.

Water injections with the moving turbines will then cool the cooking cavity.

Four CSM UC Anglais.DOC Page 9


1.6. Particular function :

Humidity quantity in cavity :


Activate this key to choose a proportioning + or – important
(3 leds lighted = maxi proportioning)
We have 6 settings levels :
Led EAA = EV activated 1 sec over 20
Led DAA = EV activated 1 sec over 10
Led DEA = EV activated 1 sec over 5
Led DDA = EV activated 1 sec over 4
Led DDE = EV activated 1 sec over 3
Led DDD = EV activated 1 sec over 2

Spout :
In convection mode or combination mode, activate the key to
open (the led lighting) or close.

½ turbine speed
Activate 3 seconds the temperature key to reached in
½ speed (no ½ speed in steam mode)

the led is activated to indicate the ½ speed.

Program function :
It is possible to compose 7 programs (numbered from 3 to 9) with
4 phases. The washing programs are added of these
7 programs (0 to 2)

program number programmed time


phase number maximum of 99 minutes

Four CSM UC Anglais.DOC Page 10


(in program mode and degrees F, the number of core probe
programmed phase is not displayed)

Four CSM UC Anglais.DOC Page 11


1.7. Compose a program :

- Activate the program button, the program number (0) appears

The choice of program number is modified by impulse activating of the program key.

To compose the first cooking phase for the selected program number first :

- choose the cooking mode that you wish to use

when you have made your choice, the phase number is indicated

You must now set the parameters of your choice (temperature, cooking time, etc…)

- to go to the next phase, press the key

You must set up the mode and parameters again

- to confirm and record your program whose number is displayed

press the key for 4 seconds

1.8. Running a program :

To run a program, proceed as you would to compose a program :


- Choose the function
- Choose the program number
- Press the start button

The display panel gives you information as follows :

- the total phase number (press the key )

- the current phase is indicated


Four CSM UC Anglais.DOC Page 12
- at the end of each phase, the buzzer sounds for 2 seconds

Four CSM UC Anglais.DOC Page 13


1.9. Viewing a program :

- Choose the desired function and program number


- The display indicate the first phase, the mode and the parameters of this phase.

- To see the content of the other phases, press the key

- To check the amassing time of all phases, press the key START (if this time is over 99 minutes), it
do not displayed if one phase is in core probe or manual

At the cooling, the display panel indicates :

1.10. Changing a program :

Choose the desired function and program number.

Change the parameters that you wish to change. The program number blinks, indicating that you have made
a change.

To confirm and record your change, press the key

The buzzer is activated, the program number stop to blinks indicating the modification is saved.

Before confirming, you can try cooking with the modified program to check the results of the change, then
record the change after interrupting the cooking.

To delete a phase in process, activated the key during 4 seconds.

The program number blinks to indicate this modification.

To delete a program, you must erase it phase by phase.

Four CSM UC Anglais.DOC Page 14


1.11. Program a waiting time :

- Program normally a cooking time with the programmed time = 0 and a minimum temperature set
point to avoid the heating

- When the program reaches this phase, the buzzer is activated

- To continue the cooking, it is necessary to open the oven door and closed it again

1.12. core probe :

Activate the key

Then, the time display is dedicate to the core probe temperature.

The set point temperature displays (from 20°C to 99°C); you can
choose the set point with the setting button.

When the set point disappears, it is the temperature measured by the probe
which displays.

After the start, the cooking stops when set point temperature of core probe is reached.

Four CSM UC Anglais.DOC Page 15


1.13. Whashing’s Programs :

RINSE = Phase 1
CURRENT WASHING = Phase 1 + 3 + 4
DIRTY WASHING = Phase 1 + 2 + 3 + 4

Four CSM UC Anglais.DOC Page 16


Procedure of rinsing without active product (PHASE 1) :

Electromagnetic valve of water activated if the temperature is upper than 100°C (for cooling the oven) +
turbine

1) Turbine rotation in High-Speed :


- Steam injection during 1 minute (maximum temperature 75°C)

2) Turbine rotation at High Speed for rinsing :


- 60 seconds of clockwise rotation
- 20 Seconds waiting for change of rotating direction of the turbine
- 60 Seconds anti-clockwise rotation
- 20 Seconds of waiting for change of rotating direction of the turbine
- Electromagnetic valve of water activated continuously
- Steam injection activated (maximum temperature 75°C)

Procedure of short washing (PHASE 2) 6/10 levels (20 levels) :

Steam injection activated during 3 minutes (maximum temperature 75°)

1) Turbine rotation in High-Speed for injection of the washing product :


- 10 (13) Seconds of clockwise rotation and injection of washing product during the
8 (10) first seconds
- Electro-magnetic valve of water activated 2 seconds (to rinse the pipe)
- 20 Seconds of waiting for change of rotation direction of the turbine
- 10 (13) Seconds of anti-clockwise rotation and injection of washing product during the
8 (10) first seconds
- Electro-magnetic valve of water activated 2 (3) seconds (to rinse the pipe)

2) Turbine stopped :
- Action of the product during 5 minutes

3) Turbine rotation in High-Speed for rinsing :


- 30 (40) Seconds of clockwise rotation
- 20 Seconds waiting for change of rotating direction of turbine
- 30 (40) Seconds of anti-clockwise rotation
- 20 Seconds waiting for change of rotating direction of turbine
- Electro-magnetic valve of water activated continuously
- Steam injection activated (maximum temperature 85°C)
Four CSM UC Anglais.DOC Page 17
Four CSM UC Anglais.DOC Page 18
Procedure of long washing (PHASE 3) 6/10 levels (20 levels) :

Steam injection activated during 3 minutes (Maximum temperature 75°C)

1) Turbine rotation at high-speed for injection of the washing product :


- 10 (13) Seconds of clockwise rotation and injection of the washing product during
the 8 (10) first seconds
- Electro-magnetic valve of water activated 2 seconds (to rinse the pipe)
- 20 Seconds waiting for change of rotating direction of the turbine
- 10 (13) Seconds of anti-clockwise and injection of the washing product during
the 8 (10) first seconds
- Electro-magnetic valve of water activated 2 (3) seconds (to rinse the pipe)

2) Turbine stopped :

- Action of the product during 5 minutes

3) Turbine rotation at High-Speed for rinsing :

- 30 (40) Seconds of clockwise rotation


- 20 Seconds waiting for change of rotating direction of the turbine
- 30 (40) Seconds of anti-clockwise rotation
- 20 Seconds waiting for change of rotating direction of the turbine
- Electro-magnetic valve of water activated continuously
- Steam injection activated (maximum temperature 85°C).

4) Turbine rotation at high-speed for injection of the rinsing product :


- 10 (11) Seconds of clockwise rotation and injection of the rinsing product during
the 5 (8) first seconds
- Electro-magnetic valve of water activated 2 (3) seconds (to rinse the pipe)
- 20 Seconds waiting for change of rotating direction of the turbine
- 10 (11) Seconds of anti-clockwise and injection of the rinsing product during
the 5 (8) first seconds
- Electro-magnetic valve of water activated 2 (3) seconds (to rinse the pipe)
- 20 seconds waiting for change of rotating direction of the turbine

6) Turbine rotation at High-Speed and rinsing :

- 60 (80) Seconds of clockwise rotation


- 20 Seconds waiting for change of rotating direction of the turbine
- 60 (80) Seconds of anti-clockwise rotation
- 20 Seconds waiting for change of rotating direction of the turbine
- Electro-magnetic valve of water activated
Four CSM UC Anglais.DOC Page 19
- Steam injection activated (maximum temperature 85°C).

Four CSM UC Anglais.DOC Page 20


Procedure of drying (PHASE 4) :

1) Turbine rotation in High-Speed without change of rotation direction

§ Convection heating activated at 100°C during 6 minutes

At the beginning of each injection of the washing or rinsing product, the electro-magnetic valve of water is
activated 2 seconds.

In case of defect displayed during the washing, you must checked if the rinsing is carried out correctly

Four CSM UC Anglais.DOC Page 21


II. Settings :

Settings are adjusted by technical services.

This menu can be accessed when the oven is off

By activating 5 seconds the 2 keys at the same time

The version program appears : 2003 02 25

Year Month day

Activate the start

The settings parameters are numbered from 1 to 11 in time displays.

The setting menu (1 to 11) scroll through using the start/stop button

The proposal values are indicated in temperature display.

The modifications are obtained with setting button.

Each modified value modification will be validated implicity.

To exit the menu, press the OFF key

Four CSM UC Anglais.DOC Page 22


Temperature in degrees C (Celsius) or F (Fahrenheit ) C or F (F) 1
Maximum temperature 250°C to 270°C 250 to 270 (250) 2
Default set point of the convection 150 to 180 150 to 180 (180) 3
Core probe setting + or – 9°C -9 +9 (O) 4
Frequency buzzer 1 to 100 1 to (25) 5
Washing and turbine speed 6/10 or 20 levels 6 or 10 or 20 (10) 6
Low speed turbine 2 (750 to 850 tr/mn) 2 to 4 (2) 7
3 more quickly
4 more quickly (Brook and Crompton)

System of optimization of energy 0 or 1 (0) 8


Cooling of the condensates 1 to 20L/H 1 to 20 (5) 9
Functioning time oven and restoring 0 to 9999 0 to 9999 (0) 10
Tests (validate with the key ) 11

Four CSM UC Anglais.DOC Page 23


III. Particularities of operation :

3.1. Injection of water :

- Automatic (cooling) :

If steaming mode is selected and if the temperature in cavity :


- > 150 °C
Injection during 1 sec every 3 sec (spout is open)

- From 150°C to 105°C


Continuous injection (spout is open)

- The spout closed to 105°C

- Manual :

If you press water injection key and if the temperature of the


cavity is :

- > 150 °C :
Injection during 1 sec every 3 sec

- < 150 °C
Continuous water injection

- With the first water injection, the spout is activated during 2 seconds to open
it and avoid overpressures in the oven
The spout is closed again at the end of 20 seconds.

Four CSM UC Anglais.DOC Page 24


3.2. Regulation of the heating :

3.2.1. Convection and combination with water injection :


After the start, if the temperature of the oven is lower than 13°C (convection/combination) or 8°C (steam)
compared to the set point, the full power is activated as far as the set point.

• If the temperature falls :

§ Convection mode:
25 % of power activated to the set point
50 % of power activated to the set point – 0,5°C
100 % of power activated to the set point – 2°C

§ Steam and combination mode :


50 % of power activated to the set point
100 % of power activated to the set point – 1°C

• If the temperature rises :

§ convection mode
the heating is stopped to the set point –2°C

§ Steam and combination mode :


The heating is stopped to the set point –2°C

In combination mode to the set point + 3°C when the water injection is activated, the heating is maintained
to 100 %.

If the rise of temperature in oven is more than 1°C for 2 seconds, the heating is stopped.

3.2.2. Steam with water injection :

The heating is regulated in the same conditions of combination mode with maximum set point 100°C.
The turbine is activated.
The water is injected continuously in the turbine (EV PA0).

When temperature rises, the EV PA2 (humidifier) is activated 1 second over 5 seconds until reaching
97°C.
After the steam mode choice or after door closing, the spout closes :
- As soon as the temperature rises in the cavity and that this one reached 55°C
- Above 80°C in the cavity, the spout closed even if the temperature does not progress.

Four CSM UC Anglais.DOC Page 25


3.3. Management of the static contacts cooling :

As soon as a mode is selected and the door closed, the cooling electromagnetic valve is activated with the
following configuration (settings from 1 to 20).

Config = 1 à EV = 1
2 19 sec
0 2

1
Config = 2 à EV = 2 18 sec 2
0
1
Config = 20 à EV = 0

A temperature probe situated on the CPU board controls the ambient temperature. If this temperature
reaches 55°C , the cooling electromagnetic valve is then activated to 100 %. If this temperature is upper
than 65°C, the heating is stopped , the defect 0 over heating components is indicated (paragraphe IV).

The cooling is desactivated with the key OFF.

3.4. Connexion of device to the systems of optimisation of energy :


- Connect the control coming from the system on the J4 connectors of CPU (free contact of
potential)
- Position the configuration 8 = 1in order to the regulation of the oven takes into account the control
of system of optimization (if this control is to zero, the oven heating is desactivated)

Option : (for connexion to the SICOTRONIC system)

It’s possible to take an information “lit consumer” “terminal A” by connecting this information to the static
contactor L1 convection, on the one hand, and the neutral at exit of the D1 circuit breaker, on the other
hand.

If the device is connected to the system of energy management, and that it is cut by this system, the
defect a appears. If power cut disappears, the heating carry on (the defect stay display until the reset with
OFF key)

Four CSM UC Anglais.DOC Page 26


3.5. Speed of turbines (motor FIR 370W / 230V / 50Hz) ::

From the software version 20050323, your must configurate the oven type (at line 6) 6/10/20 levels and
configurate if necessary the low speed (at line 7)

2 = medium speed (750 to 850 rd/mn) convection mode


3 = more quickly
4 = more quickly

The passage from high speed to low speed stops the engine 3 seconds in order to find the low speed
quickly.

With the starting of the engine, high speed is activated 2 seconds except for the 6 levels.

3.6. Components fan :

It is activated :

- When the oven is ON


- When the oven is OFF if the temperature of CPU is upper than 60°C

Four CSM UC Anglais.DOC Page 27


IV. Notifying and handling defects :

Some defects of operation are controlled by the electronics and visualised on the temperature screen (at
space of C or F).

These defects are numbered and if one of them appears during the operation of the oven, the
corresponding number will be displayed and blinked.

0 Over-heating components
1 Over-heating of the cooking cavity
2
3 Temperature probe of the cooking cavity HS
4 Spout temperature probe HS
5
6
7 Core probe HS
8 Turbines defect
9
a Power cut of the heating

8 Washing defect

It is necessary to correct the defects if not the display of the defect will appear for each cooking
mode concerned.

If a defect appears, a message is indicated in the screen.

The message stay displayed if the concerned mode is not available : choose an other cooking
mode.

Four CSM UC Anglais.DOC Page 28


4.0. Over-heating components (defect 0) :
A probe of temperature situated on the CPU board checks the temperature of the components.
If it reaches 65°C, the heating of all cooking modes is stopped.

4.1. Over-heating cooking cavity (defect 1) :


The thermostat of security positioned on the cooking cavity will open if the temperature goes over 350°C.
If it is opened, the convection heating is stopped.

If the turbine is working when the defect appears, it keeps rotating. This defect is visualised by a red led
on the convection relay-board (lighted led = OK).

4.2.

4.3. Temperature probe on cooking cavity (defect 3) :


If the probe is failing, the corresponding temperature is not anymore displayed on the screen.

The convection heating is stopped.

4.4. Core temperature probe in spout (defect 4) :

4.5.

4.6.

Four CSM UC Anglais.DOC Page 29


4.7. Core temperature probe (defect 7) :
If this probe is failing, the corresponding temperature is not anymore displayed on the screen, the core
probe mode is not usable.

4.8. The turbines protected by a fuse on the power-supply board


(defect 8) :

This delayed fuse of 10 amperes protects the engines.


If it’s burned out, 20 seconds after the switching on of the engine, the defect is indicated.
This defect is visualised by a led on the power-supply board (lighted led = OK).
The convection heating is stopped.

4.9.

4.A. Power cut of the heating (defect a) :

If the oven is linked to the power controlling system and if it’s shut down by this system, the defect
appears. If the power cut disappears, the heating restart (the defect remains displayed until the reset with
the key OFF).

4.b. Washing defect (defect 8 ):


If the washing procedure is stopped or in case of electric cut, this defect indicates that it is necessary to
rinse the cooking cavity before used the oven.

Four CSM UC Anglais.DOC Page 30


V. Diagnostics :

In case of fault of operation, the technician has disposal of the TESTS’ menu in which he can force all the
activators and visualises their actions to guide the diagnostic.

Some tests do not take into account the securities of the functional program.
This menu of tests has to be used with care.
In order to use these tests, you need to verify if the configured parameters are conformed to the user’s.

This menu can be found at the end of the setting’s menu position 11/test by pressing the key

- The first procedure carries out automatically a test of displays, of leds, of buzzer to visualize those,
and you arrive in the 2nd procedure which permit to test the keyboard keys and the coder.
A number appears from 0 to 11 in time display to indicate the correct operation.

The START/STOP key activated, sends to you towards the following procedure.

Four CSM UC Anglais.DOC Page 31


The third procedure permit to test the inputs/outputs, this procedure is visualized

in screen

output state
input state test number
The state of input or output is indicated in screen.

To activate the outputs, use the key

To change the test number, use the coder

To escape to the test procedure, activate


0. Cooking cavity temperature
1. Spout temperature
2. Core probe temperature
CPU 3. temperature
4. CPU temperature
5. Input X4.7.3 Contact door = 0 or 1 activated
6. Input P.7.4 Power cut = 0 or 1 activated
7. Input P7.5 (ANA)
Power 8. Input X573 Turbine OK = 0 or 1 activated
Supply 9. Output P4.4 Turbine (L1) = 0 or 1 activated
board 10. Output P2.5 Turbine = 0 or 1 activated
11. Output P2.3 Lighting = 0 or 1 activated
12. Input X073 Thermostat of security = 0 or 1 activated
13. Input X173 FC Spout = 0 or 1 (open)
Output PA.3 Spout = 0 or 1 activated
15. Output PA.0 water injection = 0 or 1 activated
16. Output P4.5 Heating (L3) = 0 or 1 activated
17. Output P4.6 Heating (L2) = 0 or 1 activated
18. Output P4.7 Heating (L1) + components fan = 0 or 1 activated
19. Output PA.1 Cooling components = 0 or 1 activated
20. Output PA.2 Water injection = 0 or 1 activated
21. Input X273
22. Input X373
23. Output P6.6
24. Output P6.3 Product of rinse
25. Output P6.0
26. Output P6.1
27. Output P6.2
28. Output P6.4 Arm of washing = 0 or 1 activated
29. Output P6.5 Washing product = 0 or 1 activated
Four CSM UC Anglais.DOC Page 32
7. Diagrams and technical documentation :

Four CSM UC Anglais.DOC Page 33


Four CSM UC Anglais.DOC Page 34
DISPLAY BOARD

Four CSM UC Anglais.DOC Page 35


CPU BOARD
UP

Power cut

Loading of
programs

+ 24V Presence 5V -24V +12V


Four CSM UC Anglais.DOC Power supply Power supply display Power
Page 36 supply
output micro/logique Contrast input
STEAM RELAY BOARD 6 and 10 LEVELS STEAM RELAY BOARD 20 LEVELS

Four CSM UC Anglais.DOC Page 37


CONVECTION RELAY BOARD

Four CSM UC Anglais.DOC Page 38


POWER SUPPLY BOARD
P2.3
Light oven

x 12V +Vin -24V Rotation


inversion turbine

N
P2.5

PH VV P4.4

Light oven

I Turbine

Fuse turbine 10A T

Speed variation turbine


- 6V

11,5V~ 24V~ 24V~ 6V~ 230V~ N PH PH N N PHT


primary
230V~

Four CSM UC Anglais.DOC Page 39


Four CSM UC Anglais.DOC Page 40

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