Supporting Construction Frames (Universal) GB
Supporting Construction Frames (Universal) GB
Supporting Construction Frames (Universal) GB
en-GB
Supporting construction
frame "Universal"
User Information
Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten
98141-200-01
User Information Supporting construction frame "Universal"
2 999814102 - 04/2019
User Information Supporting construction frame "Universal"
Contents
4 Introduction
4 Elementary safety warnings
7 Doka services
8 System description
8 Supporting construction frame "Universal" -
for pour-heights of up to max. 8.10 m
10 Standard units
24 General
24 Inside corner configurations
28 Pouring platforms
30 Special applications
31 Lifting by crane
32 Repositioning using traveller units
34 Assembly; transporting, stacking and storing
36 Transferring the forces which occur
37 Anchoring solutions for the supporting
construction frames
42 Fitting diagonal anchors
44 Transporting, stacking and storing
48 Formwork planning with Tipos-Doka
49 Component overview
999814102 - 04/2019 3
Introduction User Information Supporting construction frame "Universal"
Introduction
Elementary safety warnings
User target groups Remarks on this booklet
▪ This booklet is aimed at all persons who will be work- ▪ This document can be used as general Instructions
ing with the Doka product or system that it describes. for Assembly and Use (Method Statement) or be
It contains information on the standard design for incorporated into site-specific Instructions for
setting up this system, and on correct, compliant uti- Assembly and Use (Method Statement).
lisation of the system. ▪ The graphics, animations and videos in this doc-
▪ All persons working with the product described ument or app sometimes depict partially assem-
herein must be familiar with the contents of this bled assemblies and may require additional
booklet and with all the safety instructions it contains. safety equipment and/or measures to comply
▪ Persons who are incapable of reading and under- with safety regulations.
standing this booklet, or who can do so only with dif- The customer must ensure all applicable regulations
ficulty, must be instructed and trained by the cus- are complied with, even if they are not shown or
tomer. implied in the graphics, animations and videos pro-
▪ The customer is to ensure that the information mate- vided.
rials provided by Doka (e.g. User Information book- ▪ Individual sections contain further safety
lets, Instructions for Assembly and Use, Operating instructions and/or special warnings as applica-
Instruction manuals, plans etc.) are up to date and ble.
available to all users, and that they have been made
aware of them and have easy access to them at the
usage location. Planning
▪ In the relevant technical documentation and form-
work utilisation plans, Doka shows the workplace ▪ Provide safe workplaces for those using the form-
safety precautions that are necessary in order to use work (e.g. for when it is being erected/dismantled,
the Doka products safely in the usage situations modified or repositioned etc). It must be possible to
shown. get to and from these workplaces via safe access
In all cases, users are obliged to ensure compliance routes!
with national laws, standards and regulations ▪ If you are considering any deviation from the
throughout the entire project and to take appropriate details and instructions given in this booklet, or
additional or alternative workplace safety precau- any application which goes beyond those
tions where necessary. described in the booklet, then revised static cal-
culations must be produced for checking, as well
as supplementary assembly instructions.
Hazard assessment
▪ The customer is responsible for drawing up, docu- Regulations; industrial safety
menting, implementing and continually updating a
hazard assessment at every job-site. ▪ All laws, Standards, industrial safety regulations and
This booklet serves as the basis for the site-specific other safety rules applying to the utilisation of our
hazard assessment, and for the instructions given to products in the country and/or region in which you
users on how to prepare and utilise the system. It are operating must be observed at all times.
does not substitute for these, however.
▪ If a person or object falls against, or into, the side-
guard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.
4 999814102 - 04/2019
User Information Supporting construction frame "Universal" Introduction
999814102 - 04/2019 5
Introduction User Information Supporting construction frame "Universal"
Sight-check
Indicates that you need to do a sight-check
to make sure that necessary actions have
been carried out.
Tip
Points out useful practical tips.
Reference
Cross-references other documents.
6 999814102 - 04/2019
User Information Supporting construction frame "Universal" Introduction
Doka services
Support in every stage of the project Rental and reconditioning service
The formwork material needed for any particular pro-
▪ Project success assured by products and services ject can be rented from Doka’s high-performing rental
from a single source. park. Doka Reconditioning cleans and overhauls both
▪ Competent support from planning through to assem- client-owned equipment and Doka rental equipment.
bly directly on site.
High performance, in all stages of the project
Engineering
▪ Execution planning
▪ Cycle planning
▪ Structure modelling/3D-planning
▪ Assembly drawings
▪ Statical calculation
▪ Concremote
Process optimisation
Just-in-time availability
Formwork availability is a crucial factor in realising
your project on time and on budget. The worldwide
logistics network puts the necessary formwork quanti-
ties on site at the agreed time.
999814102 - 04/2019 7
System description User Information Supporting construction frame "Universal"
System description
Supporting construction frame "Universal" - for pour-heights of up to
max. 8.10 m
Product features: ▪ Vertical stacking is easy and fast. Attachable frames
▪ Modular vertical stacking facility. with stacking plates pre-installed.
Optimum adaptability to the required pour-height, ▪ Integral lifting brackets enable the frames to be lifted
from 3.00 m up to max. 8.10 m, by combining: in their respective centre-of-gravity positions.
- Supporting construct. frame Universal F 4.50m ▪ Couplers for connecting the bracing pre-installed.
- Attachable frame F 1.50m ▪ Craneless repositioning with traveller units possible.
- Attachable frame F 2.00m ▪ Integral spacers prevent stacked frames from sliding
▪ Suitable for timber-beam and framed formwork. off one another during storage and transit.
▪ Tensile forces are reliably transferred by means of ▪ Adjusting for the different fresh-concrete pressures
diagonal anchors. required is easy and economical – simply increase or
▪ Adapts to uneven ground by means of spindles with decrease the spacing between the supporting con-
articulated footplates. struction frames, as appropriate.
9739-239-01
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User Information Supporting construction frame "Universal" System description
999814102 - 04/2019 9
System description User Information Supporting construction frame "Universal"
Standard units
SC-frame type
B
Vertical stacking with
Attachable frame F 1.50m
SC-frame type
C
Vertical stacking with
Attachable frame F 2.00m
9739-234-01 9739-235-01
1) is normally the same as the influence width
2) only when the following framed panels are used:
- 2.70x2.70m
- 2.70x3.30m
- . . . . x2.70m - on its side
(results in an influence width of 1.35 m in each case)
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User Information Supporting construction frame "Universal" System description
9739-315-01
9739-314-01
9739-313-01
(A) Supporting construct. frame Universal F 4.50m 2 2 2
(B) Attachable frame F 1.50m -- 2 2
(C) Attachable frame F 2.00m -- -- 2
(D) Scaffold tube 48.3mm 1.50m 1) 4 6 8
(E) Scaffold tube 48.3mm 2.00m 1) 1 1 3
(F) Scaffold tube 48.3mm 2.50m 1) 2 4 4
(G) Scaffold tube 48.3mm 3.00m 1) -- -- 1
(H) Swivel coupler 48mm 5 8 12
(I) Anchor waling 1.95m 2) 1 1 1
(K) Anchor waling positioner 2 2 2
(L) Super plate 15.0 2 2 2
Weight of the unit [kg] – rounded 750 1250 2200
m:
It is also possible to use 3 Anchor walings 0.70m instead of 1 Anchor
waling 2.95m.
9739-315-01
9739-314-01
9739-313-01
999814102 - 04/2019 11
System description User Information Supporting construction frame "Universal"
h
9739-327-01
9739-326-01
e e
X
e ... 15.0 cm
α ... 45°
▲ ... Inside line of wall
M She-bolt
N Pigtail anchor
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User Information Supporting construction frame "Universal" Combination with timber-beam formwork systems
a
9739-224-01
a ... 1.00 m
b ... 2.00 m
A a
C 9739-222-01 a
9739-295-01
B
a ... 1.00 m
b ... 3.00 m
N° of Adjusting spindles:
2 girderframe units 3 girderframe units
2 3
999814102 - 04/2019 13
Combination with timber-beam formwork systems User Information Supporting construction frame "Universal"
Structural design with large kickers, the overall stability of the SC-frame
must be reviewed.
The loading data is stated per parallel frame unit for an
The values given in the table are only applicable to
anchor inclination of 45°.
forming situations where there is no kicker. In cases
Fields containing no data (-----) are not permissible –
SC-frame would be overloaded!
14 999814102 - 04/2019
User Information Supporting construction frame "Universal" Combination with framed formwork systems
e
SC-frame type
A
Framed formwork Framax Xlife
d
b
e
c
d
98141-202-04
b ... 2.70 m
c ... 2.70 m
d ... 1.35 m
e ... 0.45 m
a
9739-236-01
999814102 - 04/2019 15
Combination with framed formwork systems User Information Supporting construction frame "Universal"
a
98141-202-06
a
16 999814102 - 04/2019
User Information Supporting construction frame "Universal" Combination with framed formwork systems
Structural design with large kickers, the overall stability of the SC-frame
must be reviewed.
Loading data per parallel frame and anchor angle 45°.
The values given in the table are only applicable to
forming situations where there is no kicker. In cases Fields containing no data (-----) are not permissible –
SC-frame would be overloaded!
V
Z 5.55 290 179 9 434 268 13
50
9739-309-01
6.00 318 215 15 ----- ----- -----
999814102 - 04/2019 17
Combination with framed formwork systems User Information Supporting construction frame "Universal"
Fixing the formwork Used with Framed formwork Framax Xlife plus
The Framax Xlife plus supp.-frame distancer 12cm
Used with Framed formwork Framax Xlife is secured in the form-tie sleeve of the formwork panel.
The positioning of the supporting construction distanc-
The 'Supporting-construction distancer 20 cm' is ers complies with the rules for form ties in double-sided
fastened in the form-tie sleeve of the formwork panel wall formwork (see the 'Framed formwork Framax Xlife
using the 'Supporting construction frame bolt 27cm' plus' User Information booklet).
supplied.
View:
During assembly, the SC-frame bolt can be
secured with a Sealing sleeve 15.0 5cm so C
that it cannot drop out.
C
The SC-distancers 20cm are positioned following the
same rules as for form-ties on double-sided wall form-
98141-202-07
98140-204-03
work (see User Information booklet "Doka framed form-
work Framax Xlife" or "Alu-Framax Xlife").
View:
9739-330-01
9739-242-01
View:
9739-359-02
B
A
B
A
9739-359-01
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User Information Supporting construction frame "Universal" Combination with framed formwork systems
Supporting construction
Number of girderframe
bolted to the Framax supporting construct. frame con-
Framax supporting
nector using a hexagon bolt M16x60 (included with
SC-frame type
units
2.70 — 4 — — 2
3.00 0.30 4 — — 2
3.15 0.45 6 — — 2
3.30 0.60 6 — — 2
3.60 0.90 6 — — 2 A
4.05 1.35 8 — — 2
4.35 1.35+0.30 8 — 2 2
4.50 1.35+0.45 10 — 2 2
9739-241-01
4.65 1.35+0.60 10 — — 2
4.95 1.35+0.90 10 — — 2
5.40 2.70 8 — — 2
A Supporting construction distancer 20cm 5.70 2.70+0.30 8 — — 2 B
5.85 2.70+0.45 10 — 2 2
B Framax supporting construct. frame connector
6.00 2.70+0.60 10 — 2 2
Framax Xlife plus: 6.30 2.70+0.90 10 4 — 2
6.75 2.70+1.35 12 4 — 2
The Framax Xlife plus supp.-frame distancer 12cm
is secured in the form-tie sleeve of the formwork panel. 7.05 2.70+1.35+0.30 12 4 — 2
The Framax supporting construct. frame connector is 7.20 2.70+1.35+0.45 14 4 — 2 C
seated on the supporting construction distancer. 7.35 2.70+1.35+0.60 21 6 3 3
7.65 2.70+1.35+0.90 21 6 3 3
8.10 2.70+2.70 18 6 3 3
Number of girderframe
Formwork height [m]
Framax supporting
Clamp for supp.
distancer 20cm
B
SC-frame type
98141-202-08
units
3.30 — 6 — — 2
B Framax supporting construct. frame connector
3.60 0.30 6 — — 2
C Framax Xlife plus supp.-frame distancer 12cm 3.75 0.45 6 — — 2 A
3.90 0.60 8 — — 2
4.20 0.90 8 — 2 2
4.65 1.35 8 — — 2
4.95 1.35+0.30 8 — — 2
5.10 1.35+0.45 8 — — 2
5.25 1.35+0.60 10 — — 2 B
5.55 1.35+0.90 10 — 2 2
6.00 2.70 10 — 2 2
6.60 3.30 10 4 — 2
6.90 3.30+0.30 10 4 — 2
7.05 3.30+0.45 12 4 — 2
7.20 3.30+0,60 1) 14 4 — 2 C
7.50 3.30+0.90 21 6 3 3
7.95 3.30+1.35 21 6 3 3
1) ... Permitted fresh-concrete pressure 40 kN/m2
999814102 - 04/2019 19
Combination with framed formwork systems User Information Supporting construction frame "Universal"
Basic panel 2.70 x 2.40 m (w x h): Used with Framed formwork Framax Xlife plus
Number of girderframe
Basic panel 2.70 x 2.70 m (w x h):
Formwork height [m]
Framax supporting
Number of girderframe
-frame distancer 12cm
Clamp for supp.
distancer 20cm
SC-frame type
Framax supporting
construct. frame
SC-frame type
units
connector
2.40 — 4 — — 2
units
2.70 0.30 6 — — 2
2.85 0.45 6 — — 2 2.70 — 4 — 2
3.00 0.60 6 — — 2 3.00 0.30 4 — 2
3.30 0.90 6 — — 2 A 3.15 0.45 4 — 2
3.75 1.35 8 — 2 2 3.30 0.60 6 — 2
4.05 1.35+0.30 8 — 2 2 3.45 0.75 6 — 2 A
4.20 1.35+0.45 10 — 2 2 3.60 0.90 6 — 2
4.35 1.35+0.60 10 — — 2 4.05 1.35 6 — 2
4.65 1.35+0.90 10 — — 2 4.35 1.35+0.30 6 — 2
4.80 2.40 8 — — 2 4.50 1.35+0.45 6 — 2
5.10 1.35+1.35 8 — — 2 B 4.65
4.80
1.35+0.60
1.35+0.75
8
8
—
—
2
2
5.25 2.40+0.45 10 — 2 2
5.40 2.40+0.60 10 — 2 2 4.95 1.35+0.90 8 — 2
5.40 2.70 8 — 2
5.70
6.15
2.40+0.90
2.40+1.35
10
12
—
4
2
—
2
2 5.70 2.70+0.30 8 — 2 B
6.45 2.40+1.35+0.30 12 4 — 2 5.85 2.70+0.45 8 — 2
6.60 2.40+1.35+0.45 14 4 — 2 6.00 2.70+0.60 10 2 2
6.75 2.40+1.35+0.60 14 4 — 2 C 6.15 2.70+0.75 10 2 2
7.05 2.40+1.35+0.90 14 4 — 2 6.30 2.70+0.90 10 — 2
7.20 2.40+2,40 1) 12 4 — 2 6.75 2.70+1.35 10 — 2
1) ... Permitted fresh-concrete pressure 40 kN/m2 7.05 2.70+1.35+0.30 10 — 2
7.20 2.70+1.35+0.45 10 — 2
7.35 2.70+1.35+0.60 18 3 3 C
7.50 2.70+1.35+0.75 18 3 3
7.65 2.70+1.35+0.90 18 3 3
8.10 2.70+2.70 18 3 3
Number of girderframe
-frame distancer 12cm
Formwork height [m]
Framax supporting
construct.frame
SC-frame type
connector
units
3.30 — 6 — 2
3.60 0.30 6 — 2
3.75 0.45 6 — 2
3.90 0.60 8 — 2 A
4.05 0.75 8 — 2
4.20 0.90 8 — 2
4.65 1.35 8 — 2
4.95 1.35+0.30 8 — 2
5.10 1.35+0.45 8 — 2
5.25 1.35+0.60 10 — 2 B
5.40 1.35+0.75 10 — 2
5.55 1.35+0.90 10 — 2
6.00 2.70 10 2 2
6.60 3.30 12 — 2
6.90 3.30+0.30 12 — 2
7.05 3.30+0.45 12 — 2
7.20 3.30+0.60 14 — 2 C
7.35 3.30+0.75 21 3 3
7.50 3.30+0.90 21 3 3
7.95 3.30+1.35 21 3 3
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User Information Supporting construction frame "Universal" Combination with framed formwork systems
b
are also possible.
Your regional Doka branch will be pleased to advise
you on the exact planning and dimensioning.
Basic rules:
1. Up to a formwork height of 4.50 m:
a
Supporting constr. frame Universal F 4.50m
Up to a formwork height of 6.00 m:
Supporting constr. frame Universal F 4.50m
+ Attachable frame F 1.50m
Up to a formwork height of 8.10 m:
c
Supporting constr. frame Universal F 4.50m 9739-303-01
+ Attachable frame F 1.50m
+ Attachable frame F 2.00m The examples shown are for a formwork height of 4.05 m.
View shown without bracing.
2. If the max. formwork height is required (4.50 m, a ... 2.70 m
6.00 m or 8.10 m), the top panels must be b ... 1.35 m
upright 1.35m panels. c ... 18.0 cm
3. Per girderframe unit, attach one adjusting spindle
under a multi-purpose waling. Tie-rod positions
4. Lengths of multi-purpose walings:
- panels standing upright: 2.00 m
- panels turned on their sides: 2.50 m
h
3.30m panels standing upright 3 4
1.35m panels standing upright 1 2
panels up to 0.90m turned on their side 1 1
1.35m panels turned on their side 2 2 X
9739-305-01
Variant 1 (multi-purpose walings at the tying levels)
α ... 45°
c
9739-304-01
999814102 - 04/2019 21
Combination with framed formwork systems User Information Supporting construction frame "Universal"
in Variant 1:
Framax Xlife Framax Xlife plus
98140-214-02 D
G L A M
9739-321-01
in Variant 2:
Framax Xlife Framax Xlife plus
E
I
98140-221-02
D
H L
9739-322-01
Alternatively:
I
9739-342-01
B D
Waling-to-bracket holder
Waling-to-bracket holder
(new version)
H ... permitted horizontal load: 11 H ... permitted horizontal load: 22
kN kN
H
H
98016-216-05
98016-216-04
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User Information Supporting construction frame "Universal" Combination with framed formwork systems
Means of attachment:
▪ Framax Xlife: Framax supporting construct.
frame bolt 36cm
a
Note:
a
Tie-rod positions B
h
X
9739-318-01
X ... 17.0 cm (where anchor is angled at 45° and where h = 10.0 cm)
9739-320-01
α ... 45°
999814102 - 04/2019 23
General User Information Supporting construction frame "Universal"
General
Inside corner configurations
General On account of the supporting construction frame's
geometry, the influence widths are as follows:
Influence width per SC-
Wherever possible, inside corners should be frame / pair of anchors
avoided on single-sided formwork. Plan to have the Supporting construction frame at the
2.50 m
construction joint in the corner instead (to avoid corner plate
time-consuming planning and modification work). Both outside SC frames 0.80 m
If corners still need to be constructed in a single pour,
two standard components are available for this:
▪ Corner plate for SC frame Permitted fresh-concrete
Pour height H [m]
Anchor force Zk
pressure: [kN]
▪ Anchor waling 0.70m
3.15 190
3.60 230
50 kN/m2
Example with framed formwork 4.05 270
4.50 310
Framax Xlife
NOTICE
Up to a formwork height of 2.70 m, only 1 Supporting Anchor force Zk is the force acting on one
construct. frame Universal F 4.50m is needed in the anchor!
corner zone.
9739-237-01
E ... 3.00 m
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User Information Supporting construction frame "Universal" General
Plan view
a
b
X
c
b
d d
d
9739-237-02
d
Items needed for corner zone 3.00 x 3.00 m 9739-296-01 X
View
Formwork height
2.70 m 4.05 m
h
(E) Framax Xlife panel 1.35x2.70m 4 6
(F) Framax Xlife inside corner 2.70m 1 1
(G) Framax Xlife inside corner 1.35m -- 1
X
Multi-purpose waling WS10 Top50
(H) 6 10
2.50m 9739-305-01
999814102 - 04/2019 25
General User Information Supporting construction frame "Universal"
Note:
For dimensioning, see the section headed 'Example
with Framed formwork Framax Xlife'.
E
9739-238-01
26 999814102 - 04/2019
User Information Supporting construction frame "Universal" General
Plan view
a
b
X
c
b
d d
d
9739-238-02
d
9739-296-01 X
Formwork height
2.75 m 4.25 m 1)
h
4.50m
(D) Waling-to-bracket holder 9-15cm 4 6 9739-243-01
999814102 - 04/2019 27
General User Information Supporting construction frame "Universal"
Pouring platforms
9739-349-01
28 999814102 - 04/2019
User Information Supporting construction frame "Universal" General
Features:
▪ a universal working bracket
▪ platform width 75 cm
▪ is fastened directly to the vertical profile of the Sup-
porting construct. frame Universal F
▪ is independent of which type of formwork system is
being used
Close-up of screwed
joint
9739-351-01
9739-229-01
B
9739-360-02
A
9739-360-01
999814102 - 04/2019 29
General User Information Supporting construction frame "Universal"
Special applications
In many cases, formwork for tunnel arches can be
assembled entirely from standard Doka components.
The main load-bearing elements in these examples are
"inverted" Doka supporting construction frames Univer-
sal F.
They can also be used to construct cantilevering plat-
forms, as used in e.g. bridge-building projects and for
constructing cantilever slabs (e.g. on telecommunica-
tions towers).
9739-301-01
9739-300-01
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User Information Supporting construction frame "Universal" General
Lifting by crane
The Supporting construct. frame Universal F is NOTICE
equipped with 3 crane-hoisting points. In this way, it is
always possible to find an optimum centre-of-gravity ▪ When lifting and resetting SC-frames, do
position for the whole unit, despite the many different not attach the crane to the formwork ele-
possible configurations of the formwork and SC-frames ment or to other components such as
(e.g. vertically stacked configurations using attachable multi-purpose walings.
frames). ▪ Permitted lift-in-one unit:
Supporting construction frame unit with
max. 3 girderframe units.
▪ Only lift/reposition units that have been
correctly braced.
▪ Before repositioning, check that the form-
work element/panel is correctly fixed onto
the Supporting construction frame (Waling-
to-bracket holder, Supporting construction
distancer 20cm, Framax supporting con-
struct. frame bolt 36cm).
▪ Before repositioning, check that the Adjust-
ing spindles are in the correct position
9739-240-01
B
➤ e.g. nail on a board in such a way that the crane sus-
pension tackle cannot be hung into place in the lifting
bracket.
C
9739-223-01
9766-306-01
B Lifting chain
C Tilt-back board in platform decking
999814102 - 04/2019 31
General User Information Supporting construction frame "Universal"
Max. load:
Attachable roller 250: 1400 kg
Attachable roller 200: 1000 kg
9739-225-01
Cross-section
9739-329-01 a
a ... 27 cm
A Winch with transport device
B Attachable roller 250
C Attachable roller 200
D Ballast
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User Information Supporting construction frame "Universal" General
9739-363-01
List of components:
Travelling profile F 2.00m front
Wheel connector F 2.00m front
Clamping jaw F 2.00m
Clamping plate F 2.00m
Intermediate plate F 2.00m
Travelling profile F 2.00m rear
Wheel connector F 2.00m rear
Connecting plate F 2.00m
Bolting plate F 2.00m
Connector plate F 2.00m
Lifting bracket F 2.00m rear
Heavy-duty wheel 90kN
Lowering cylinder SL-1 250kN
Note:
For more information, please contact your Doka techni-
cian.
999814102 - 04/2019 33
General User Information Supporting construction frame "Universal"
Pre-assembly WARNING
➤ In all phases of the work, ensure sufficient
➤ Place a Supporting construct. frame stability when setting down the SC-frame-
Universal F 4.50m and an Attachable frame 1.50m units! (Where necessary, provide ballast, tie-
(plus an Attachable frame F 2.00m if needed) flat on backs or extra shoring.)
the ground.
➤ Dismount the front spindle, including the nut-plate, ➤ Raise the entire SC-frame unit by crane and stand it
from the Supporting construct. frame in the upright (see the section headed 'Resetting by
Universal F 4.50m. Mount this spindle in the appro- crane').
priate Attachable frame (width across flats 24 mm). ➤ Mount the anchor walings.
➤ Unscrew the rear spindle from the Supporting con- ➤ Lift the pre-assembled formwork element by crane
struct. frame Universal F 4.50m and screw it into the and position it against the SC-frame unit.
appropriate Attachable frame (width across flats ➤ Secure the gang-form to the supporting construction
46 mm). frame unit (using the connectors appropriate to the
formwork system).
➤ Detach the gang-form from the crane.
9739-231-01
9739-233-01
Note:
The adjusting spindle fixes the formwork panels at the
desired height (to transfer the load from the weight of
the formwork) and also permits fine adjustment.
34 999814102 - 04/2019
User Information Supporting construction frame "Universal" General
9739-295-01
A
over one another, and ensure that the stacked "layers"
are safe against overturning.
The fact that the SC-frames can be separated not only
provides a high degree of adaptability to different
A Height-adjusting spindle
heights of formwork, but also means that they are trans-
B Timber wedges in the multi-purpose walings (near the adjusting ported by truck easily and (thanks to the integral spac-
spindles – for ensuring better load transfer) ers) safely.
Tools needed for assembly:
Width-
Supporting construction frame Universal F
For Tool
across [mm] 4.50m
Vertical stacking 30 ▪ Reversible ratchet 1/2" with
Box nut 30 1/2"
or Stack of 8 (weight approx. 2500 kg)
Fork spanner 30/32
Bracing-tube couplers 22 ▪ Fork spanner 22/24
Relocating the Adjust- 24 ▪ Reversible ratchet 1/2" with
ing spindle Box nut 24 1/2"
or
a
Fork spanner 22/24
▪
9739-297-01
Removing and refitting 24 Reversible ratchet 1/2" with
the front spindle incl. Box nut 24 1/2"
nut-plate or
Fork spanner 22/24
Supporting construc- 30 / 24 ▪ Fork spanner 30/32 a ... 188 cm
tion distancer 20cm ▪ Reversible ratchet 1/2" with
Box nut 24 1/2" Attachable frame F 1.50m
or
Fork spanner 22/24
Holding the SC-frame ▪ Tie rod wrench 15.0/20.0
Stack of 5 (weight approx. 1200 kg)
bolt
9739-298-01
Width-
a
For Tool
across [mm]
Adjusting spindle 19 ▪ Reversible ratchet 1/2" with
Box nut 19 1/2" L
and Extension piece 11cm a ... 116 cm
Spindles (front and 46 ▪ Reversible ratchet 3/4" with
rear) Box nut 46 3/4" and Exten- Attachable frame F 2.00m
sion piece 20cm 3/4"
Attachable roller 200 22 ▪ Fork spanner 22/24
(rear)
Stack of 5 (weight approx. 2300 kg)
a
9739-299-01
a ... 126 cm
999814102 - 04/2019 35
General User Information Supporting construction frame "Universal"
NOTICE NOTICE
The high anchoring and reaction forces which ▪ Setting up SC-frames on floor-slabs: Use
occur when SC-frames are used necessitate a adequately dimensioned supports to trans-
number of additional safety precautions. fer the loads to the floors below, and ulti-
▪ For tension anchoring, choose the Doka tie mately to the foundations, to the extent nec-
rod system – 15.0, 20.0 or 26.5 – that is essary to enable all floor slabs to withstand
most suitable for the tensile forces occur- the load imposed on them by the SC-
ring. frames.
▪ Reinforce all structure members sufficiently.
▪ The forces can only be transferred safely
into the anchorage foundation where the
concrete slab (d) is sufficiently thick.
9739-266-01
9739-267-01
36 999814102 - 04/2019
User Information Supporting construction frame "Universal" General
M The depth mark must always be at the end fitted into the she-bolt
CAUTION
➤ It is forbidden to mix suspension compo-
nents that have different depths of concrete
cover!
➤ Always screw in components until they are
fully engaged. When correctly fitted, there
will still be 1 cm of thread visible between the
part and the depth mark on the stop anchor
or pigtail anchor.
WARNING
Sensitive rod steel!
➤ Never weld or heat tie rods.
➤ Tie rods that are damaged or have been
weakened by corrosion or wear must be
withdrawn from use.
NOTICE
The tensile forces that can be sustained only
apply where the anchor is positioned exactly
as required, i.e. 15 cm either side of the verti-
cal axis of the SC-frame.
999814102 - 04/2019 37
General User Information Supporting construction frame "Universal"
B Another alternative:
C
A
Instead of the she-bolt, fasten a Tie rod 15.0mm to the
pigtail anchor using a Rod connector 15.0.
98140-208-01
b
A Pigtail anchor 15.0 (expendable anchoring component)
B She-bolt 15.0 5cm (nominal length l=65 cm) incl. (C)
She-bolt 15.0 5cm 1.20m (nominal length l=120 cm) incl. (C)
C Sealing sleeve 15.0 5cm (expendable anchoring component)
D Super plate 15.0
9739-258-01
38 999814102 - 04/2019
User Information Supporting construction frame "Universal" General
C
a
b
98140-208-02
a 9739-259-01
Stop anchor 15.0 40cm 55 30 cm b ... min. 8.0 cm - max. 10.0 cm
Stop anchor 15.0 16cm 55 13 cm A Stop anchor 15.0 40cm 55
A Stop anchor 15.0 (expendable anchoring component) E Tie rod 15.0mm
B She-bolt 15.0 5cm (nominal length l=65 cm) incl. (C) or F Rod connector 15.0
She-bolt 15.0 5cm 1.20m (nominal length l=120 cm) incl. (C)
C Sealing sleeve 15.0 5cm (expendable anchoring component)
Retrofitting anchorages in the concrete
D Super plate 15.0
Note:
Also, a slip-proof support surface must be provided so
that the Tensioning instrument B can be used at a 45°
angle.
999814102 - 04/2019 39
General User Information Supporting construction frame "Universal"
l
D
B
l
9739-356-01
A
9739-355-01
a
C
A 9739-208-01
a
a
9739-207-01
Stop anchor 20.0 40cm 55 30 cm
Stop anchor 20.0 17.5cm 55 14 cm
a ... min 48 cm – max. 65 cm
A Stop anchor 20.0 17.5cm 551) or Stop anchor 20.0 40cm 551)
A Pigtail anchor 20.01) B She-bolt 20.0 (nominal length l=125 cm) incl. (C)
B She-bolt 20.0 (nominal length l=125 cm) incl. (C) C Sealing sleeve 20.01)
C Sealing sleeve 20.01) D Super plate 20.0 B
D Super plate 20.0 B 1) Expendable anchoring component
1) Expendable anchoring component
Note:
Note:
She-bolts are supplied with sealing sleeves. Before
She-bolts are supplied with sealing sleeves. Before every re-use, fit a new sealing sleeve to make the she-
every re-use, fit a new sealing sleeve to make the she- bolt easier to remove!
bolt easier to remove!
Tools for removing she-bolts:
Tools for removing she-bolts:
▪ Tie rod wrench 15.0/20.0 or 20.0/26.5
▪ Tie rod wrench 15.0/20.0 or 20.0/26.5 or
or
▪ Fork spanner 36/41
▪ Fork spanner 36/41
Another alternative:
Another alternative:
Stop anchor protrudes from concrete:
Pigtail anchor protrudes from concrete: Instead of the she-bolt, fasten a Tie rod 20.0mm to the
Instead of the she-bolt, fasten a Tie rod 20.0mm to the Stop anchor 20.0 40cm 55 using an Anchoring
pigtail anchor using an Anchoring cone 20.0. cone 20.0.
9739-260-01
40 999814102 - 04/2019
User Information Supporting construction frame "Universal" General
b
D E
A
b
9739-358-01
B
A
C
9739-357-01
C D
B
a
A
9739-210-01
999814102 - 04/2019 41
General User Information Supporting construction frame "Universal"
a
If the angle is increased by 10° (to 55°), this
increases the load on the tie rod by over 20%
and may thus lead to serious overloading.
b
B
98140-229-01
Assembly:
➤ Mount an anchor holder on the tie rod and fasten it to
the top reinforcement.
➤ Insert a sealing disk and install the clearance cone.
D C
98140-229-02
A Anchor holder
B Stop anchor or pigtail anchor
C Clearance cone
D Sealing disk 15.0 (Anchor holder 15.0)
Sealing disk 43 (Anchor holder 20.0 and 26.5)
42 999814102 - 04/2019
User Information Supporting construction frame "Universal" General
9739-272-01
Variant 2
9739-271-01
9739-273-01
999814102 - 04/2019 43
General User Information Supporting construction frame "Universal"
Lifting by crane
NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Only lift the boxes when their sidewalls are
closed!
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread angle β max. 30°!
▪ forklift truck
To make the Doka skeleton transport box easier to load Repositioning by forklift truck or pallet stacking
and unload, one of its sidewalls can be opened. truck
Max. load: 700 kg (1540 lbs) The forks can be inserted under either the broadside or
the narrowside of the containers.
Permitted imposed load: 3150 kg (6950 lbs)
NOTICE
▪ Multi-trip packaging items that each contain
very different loads must be stacked with
the heaviest ones at the bottom and the
lightest ones at the top!
▪ Rating plate must be in place and clearly
legible
44 999814102 - 04/2019
User Information Supporting construction frame "Universal" General
Tr755-200-04 Tr755-200-05
A
Tr755-200-02
9206-202-01
999814102 - 04/2019 45
General User Information Supporting construction frame "Universal"
Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport
1.20x0.80m devices
Lifting by crane
NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Load the items centrically.
▪ Fasten the load to the stacking pallet so that
it cannot slide or tip out.
Storage and transport devices for long items: ▪ Spread angle β max. 30°!
▪ durable
▪ stackable
Suitable transport appliances:
▪ crane
▪ pallet stacking truck
▪ forklift truck
NOTICE
▪ Multi-trip packaging items that each contain a
very different loads must be stacked with Doka stacking pallet 1.55x0.85m max. 4.5 m
the heaviest ones at the bottom and the Doka stacking pallet 1.20x0.80m max. 3.0 m
lightest ones at the top!
▪ Rating plate must be in place and clearly Repositioning by forklift truck or pallet stacking
legible truck
Note:
How to use with bolt-on castor set:
Always apply the fixing brake when the container is
‘parked’.
When Doka stacking pallets are stacked, the bottom
pallet must NOT be one with a bolt-on caster set
mounted to it.
46 999814102 - 04/2019
User Information Supporting construction frame "Universal" General
Lifting by crane
NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread angle β max. 30°!
NOTICE
Bolt-on castor set B
▪ Multi-trip packaging items that each contain The Bolt-on caster set B turns the stacking pallet into a
very different loads must be stacked with
fast and manoeuvrable transport device.
the heaviest ones at the bottom and the
lightest ones at the top! Suitable for drive-through access openings > 90 cm.
▪ Rating plate must be in place and clearly
legible
999814102 - 04/2019 47
General User Information Supporting construction frame "Universal"
48 999814102 - 04/2019
User Information Supporting construction frame "Universal" Component overview
Supporting constr. frame Universal F 4.50m 306.0 580500000 Anchor waling 0.70m 27.0 580517000
Abstützbock-Universal F 4,50m Anchor waling 1.95m 76.3 580545000
Painted blue Anchor waling 2.95m 110.0 580546000
Length: 196 cm Ankerriegel
Height: 365 - 394 cm Painted blue
999814102 - 04/2019 49
Component overview User Information Supporting construction frame "Universal"
Connecting pin 10cm 0.34 580201000 Framax supporting construct. frame connector 15.0 580506000
Verbindungsbolzen 10cm Framax-Bocklasche
Galvanised Painted blue
Length: 14 cm Height: 77 cm
Supporting construction distancer 20cm 9.4 580519000 Framax supporting construct. frame bolt 36cm 0.62 580505000
Bockdistanz 20cm Framax-Bockschraube 36cm
Galvanised Galvanised
Length: 25 cm
Width: 19 cm
Height: 20 cm
Clamp for supp. constr. distancer 20cm 5.0 582920000 Attachable roller 200 19.3 580538000
Klemme für Bockdistanz 20cm Ansteckrolle 200
Galvanised Painted blue
Length: 36 cm Height: 38 cm
Width: 7 cm
Waling-to-bracket holder 9-15cm 2.7 580625000 Attachable roller 250 47.0 580537000
Riegelhalter 9-15cm Ansteckrolle 250
Galvanised Painted blue
Height: 78 cm
50 999814102 - 04/2019
User Information Supporting construction frame "Universal" Component overview
Wheel connector F 2.00m front 33.7 582926000 Lifting bracket F 2.00m rear 14.0 582935000
Radanschluss F 2,00m vorne Hubkonsole F 2,00m hinten
Galvanised Galvanised
Length: 30 cm Height: 48.6 cm
Width: 30 cm
Height: 16.5 cm
999814102 - 04/2019 51
Component overview User Information Supporting construction frame "Universal"
Testing truss for diagonal anchors 15.0/20.0 13.5 580514000 Clearance-cone dismantling tool 0.67 581864000
Prüfbock für Schräganker 15,0/20,0 Lösewerkzeug Freistellkonus
Galvanised Galvanised
Length: 32 cm Length: 10.7 cm
Width: 25 cm Width-across: 24 mm
Height: 19 cm
52 999814102 - 04/2019
User Information Supporting construction frame "Universal" Component overview
Wing nut 15.0 0.31 581961000 Stop anchor 15.0 A16 0.38 581997000
Flügelmutter 15,0 Sperranker 15,0 A16
Galvanised Non-treated
Length: 10 cm
Height: 5 cm
Width-across: 27 mm
999814102 - 04/2019 53
Component overview User Information Supporting construction frame "Universal"
Tie-rod wrench 15.0/20.0 1.9 580594000 Anchoring cone 20.0 1.0 581437000
Ankerstabschlüssel 15,0/20,0 Ankerkonus 20,0
Galvanised Galvanised
Length: 37 cm Length: 15 cm
Diameter: 8 cm Diameter: 5 cm
54 999814102 - 04/2019
User Information Supporting construction frame "Universal" Component overview
Anchor plate 26.5 3.4 581986000 Doka multi-trip transport box 1.20x0.80m 70.0 583011000
Ankerplatte 26,5 Doka-Mehrwegcontainer 1,20x0,80m
Galvanised Galvanised
Length: 15 cm Height: 78 cm
Width: 12 cm
999814102 - 04/2019 55
Near to you, worldwide
Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and
www.doka.com/supporting-construction-frame
Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | [email protected] | www.doka.com 999814102 - 04/2019