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Creep Relaxation of A Gasket Material: Standard Test Methods For

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Creep Relaxation of A Gasket Material: Standard Test Methods For

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Designation: F 38 – 00 (Reapproved 2006)

Standard Test Methods for


Creep Relaxation of a Gasket Material1
This standard is issued under the fixed designation F 38; the number immediately following the designation indicates the year of original
adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript
epsilon (e) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.

1. Scope Relaxometer, Method B (F 38)5


1.1 These test methods provide a means of measuring the 3. Summary of Test Methods
amount of creep relaxation of a gasket material at a predeter-
mined time after a compressive stress has been applied. 3.1 In both test methods the specimen is subjected to a
1.1.1 Test Method A—Creep relaxation measured by means compressive stress between two platens, with the stress applied
of a calibrated strain gauge on a bolt. by a nut and bolt.
1.1.2 Test Method B—Creep relaxation measured by means 3.2 In Test Method A, normally run at room temperature, the
of a calibrated bolt with dial indicator. stress is measured by a calibrated strain gauge on the bolt. In
1.2 The values stated in SI units are to be regarded as the running the test, strain indicator readings are taken at intervals
standard. The values given in parentheses are for information of time, beginning at the loading time, to the end of the test.
only. The strain indicator readings are converted to percentages of
1.3 This standard does not purport to address all of the the initial stress which are then plotted against the log of time
safety concerns, if any, associated with its use. It is the in hours. The percentage of initial stress loss or relaxation can
responsibility of the user of this standard to establish appro- be read off the curve at any given time, within the limits of the
priate safety and health practices and determine the applica- total test time.

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bility of regulatory limitations prior to use. 3.3 In Test Method B, run at room or elevated temperatures,
the stress is determined by measuring the change in length of
2. Referenced Documents the calibrated bolt with a dial indicator. The bolt length is
2.1 ASTM Standards: 2 measured at the beginning of the test and at the end of the test;
A 193/A 193M Specification for Alloy-Steel and Stainless from this the percentage of relaxation is calculated.
Steel Bolting Materials for High Temperature or High
4. Significance and Use
Pressure Service and Other Special Purpose Applications
B 637 Specification for Precipitation-Hardening Nickel Al- 4.1 These test methods are designed to compare related
loy Bars, Forgings, and Forging Stock for High- materials under controlled conditions and their ability to
Temperature Service maintain a given compressive stress as a function of time. A
D 3040 Practice for Preparing Precision Statements for portion of the torque loss on the bolted flange is a result of
Standards Related to Rubber and Rubber Testing3 creep relaxation. Torque loss can also be caused by elongation
F 104 Classification System for Nonmetallic Gasket Mate- of the bolts, distortion of the flanges, and vibration; therefore,
rials the results obtained should be correlated with field results.
2.2 ASTM Adjuncts: These test methods may be used as a routine test when agreed
Relaxometer, Method A (F 38)4 upon between the consumer and the producer.
NOTE 1—Test Method B was developed using asbestos gasket materials
and at issuance substantiating data were not available for other gasket
1
These test methods are under the jurisdiction of ASTM Committee F03 on materials.
Gaskets and are the direct responsibility of Subcommittee F03.20 on Mechanical
Test Methods. 5. Apparatus
Current edition approved Oct. 1, 2006. Published December 2006. Originally
approved in 1962. Last previous edition approved in 2000 as F 38 – 00. 5.1 Test Method A:
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or 5.1.1 Strain Indicator.
contact ASTM Customer Service at [email protected]. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website.
3 5
Withdrawn. Detailed working drawings of this apparatus are available from ASTM
4
A print of this apparatus is available at a nominal cost from ASTM International International Headquarters. Order Adjunct No. ADJF003802. Original adjunct
Headquarters. Order Adjunct No. ADJF003801. Original adjunct produced in 1965. produced in 1965.

Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.

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F 38 – 00 (2006)

FIG. 1 Relaxometer, Test Method A

5.1.2 Timer. 6.2.3 For Type 4 Class 2 materials, specimen size shall be
5.1.3 Relaxometer,4 composed of two platens, upper and one continuous length of 152.4 mm (6.0 in.).
lower; a bolt, with mounted strain gauge; and a thrust bearing 6.3 A minimum of three tests shall be conducted.
as shown in Fig. 1. 6.4 Nominal thickness of specimen shall be 0.8 mm
5.1.4 Strain Gauges,6 120 V resistance with a gauge factor (0.03 in.) unless otherwise agreed upon between the consumer
of 2.0 6 0.10 %. The gauges shall be mounted to indicate and the producer. For Type 4 materials the nominal thickness of
tensile strain and positioned to compensate for torque, tem- the specimen shall be no greater than 1.78 mm (0.07 in.).
perature, and bending. The gauges shall be mounted on the
small diameter of the bolt about 50.8 mm (2 in.) from the head. 7. Conditioning
The bolt with mounted strain gauges must be calibrated. 7.1 Condition cut specimens in accordance with their clas-
5.2 Test Method B: sification as required in Classification F 104.
5.2.1 Relaxometer,5 composed of two platens, special
drilled and calibrated bolt, washer and nut composed of 8. Procedure
Specification A 193/A 193M Grade B7 or Specification B 637 8.1 Test Method A:
Grade UNS N07718 or other alloys of construction that would 8.1.1 Clean all surfaces, platens, and specimen free of wax,
satisfy the calibration procedure (see Annex) for the test mold release, and oils. (Remove with isooctane or other
temperature specified, and a dial indicator assembly as shown suitable solvent.) Lubricate bolt threads.
in Fig. 2. 8.1.2 Use an initial stress of 13.8 6 0.3 MPa (2000 6
5.2.2 Box End Wrench. 50 psi) unless otherwise specified.
8.1.3 Conduct the test at 20 to 30°C (70 to 85°F) unless
6. Test Specimen otherwise specified.
6.1 Test Method A—The sample size shall be 33.02 6 8.1.4 Disassemble the relaxometer and place the specimen
0.05 mm (1.300 6 0.002 in.) in inside diameter and 52.32 6 between platens. The inside diameter of the specimen should
0.05 mm (2.0606 0.002 in.) in outside diameter. be nearly concentric with the inside diameter of the platens.
6.2 Test Method B: Screw on the nut and thrust bearing and tighten very slightly,
6.2.1 Specimen size shall be 10.16 6 0.381 mm (0.400 6 by hand, or just enough to hold the specimen in place during
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0.015 in.) wide by 31.75 6 0.381 mm (1.250 6 0.015 in.) long. subsequent handling. Mount the head of the bolt in a clamp.
Four specimens are required per test. 8.1.5 Hook up and balance the strain indicator. Record the
6.2.2 An annular specimen with 1290-mm2 (2.0-in. 2 ) reading. Then set the reading on the strain indicator for the
surface area may also be used. A size of 15.62-mm (0.615-in.) specified initial stress. (The microinches that are added to the
inside diameter by 43.56-mm (1.715-in.) outside diameter is above reading will vary the stress and the strain gauge bolt
recommended. calibration.)
8.1.6 Apply stress to the gasket by tightening the nut with a
solid wrench until the strain indicator reaches a balance. A
6
The sole source of supply of strain gauges (Type AB-7) known to the torque of approximately 30 N·m (22 lbf·ft) is required for a
committee at this time is Baldwin-Lima-Hamilton. If you are aware of alternative
suppliers, please provide this information to ASTM International Headquarters.
compressive force of 17.8 kN (4000 lbf). The stress should be
Your comments will receive careful consideration at a meeting of the responsible applied at uniform rate such that at the end of 10 6 2 s the
technical committee,1 which you may attend. specified stress is reached. This is called the “initial stress.”

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F 38 – 00 (2006)
used, center the specimen around the bolt hole between the
platens, being certain that the two ends overlap by a minimum
of 6.35 mm (0.25 in.).
8.2.3 Place the washer in position and screw on the nut,
finger tight.
8.2.4 Screw on the dial indicator assembly, finger tight, and
set the dial indicator at the zero reading.
8.2.5 Apply stress to the specimens by tightening the nut
with a wrench until the desired dial indicator reading is
reached. Record the reading (D0). Apply the stress in one
continuous motion with a maximum loading time of 3 s. A bolt
elongation of 0.1222 to 0.1270 mm (0.00481 to 0.00500 in.) is
typical for a compressive force of 26.7 kN (6000 lbf). Remove
the dial indicator assembly. (The calibration procedure is
outlined in Annex A1.)
NOTE 2—When testing materials thicker than 0.8 mm (0.03 in.), the
time to tighten the nut may be extended to 5 s maximum to allow for the
longer arc required to apply the test load.
8.2.6 Place the specimen unit in a hot air-circulating oven
for 22 h at 100 6 2°C (212 6 3.6°F), unless otherwise
specified. The maximum test temperature for Specification
A 193/A 193M Grade B7 shall not exceed 204.4°C (400°F)
and the maximum test temperature for Specification B 637
Grade UNS N07718 shall not exceed 482.2°C (900°F).7
8.2.7 Remove from the oven and cool to room temperature.
8.2.8 Replace the dial indicator assembly, finger tight, and
set the dial indicator at the zero reading. Loosen the nut,
without disturbing the dial indicator assembly, and record the
dial reading (Df).
8.2.9 Calculate the percentage relaxation as follows:
Relaxation, % 5 [~D0 2 Df!/ D 0# 3 100 (1)

9. Report
9.1 Report the following information:
9.1.1 Identification and designation number of the material
tested,
9.1.2 Test temperature,
9.1.3 Length of the test, in hours,
9.1.4 “Initial stress” used, and the specimen thickness,
FIG. 2 Relaxometer and Dial Indicator Assembly, Test Method B 9.1.5 Percentage stress loss for each specimen, and
9.1.6 Average of all the results recorded in 9.1.5.

8.1.7 Beginning at the time of “initial stress,” take strain 10. Precision and Bias 8
indicator readings at intervals of 10 s, 1 min, 6 min, 30 min, 10.1 These precision and bias statements have been pre-
1 h, 5 h, 24 h, etc., or until the end of the test. (Check the zero pared in accordance with Practice D 3040. Please refer to this
of the strain indicator after the test.) practice for terminology and other testing and statistical
8.1.8 Convert the strain indicator readings of 8.1.7 to a concept explanations.
percentage of “initial stress.” Then plot this percentage on 10.2 Seven laboratories tested the following five gasket
semilog paper against the log of time in hours. materials (Classification F 104 material designations) for creep
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8.2 Test Method B: relaxation: Type 1, Class 1; Type 1, Class 2; Type 5, Class 1;
8.2.1 Clean all surfaces and lightly lubricate the washer and Type 7, Class 1; Type 7, Class 2. Test Method B, Type 1
bolt threads; graphite and molybdenum disulfide have been conditioning was used by all laboratories. Rectangular test
found to be acceptable lubricants.
8.2.2 Place rectangular specimens between the platens in
7
accordance with Fig. 2 and making sure they are no closer than Some laboratories have found Alloy A-286 meets the calibration standard at
temperatures up to 482.2°C (900°F). The user may specify any alloy of construction
2 mm (0.078 in.) to the other pieces and the edge of the platens.
as long as the alloy meets the calibration standard for the desired test temperature.
If an annular specimen is used, center the specimen around the 8
Supporting data have been filed at ASTM International Headquarters and may
bolt hole between the platens. If a Type 4 Class 2 specimen is be obtained by requesting Research Report RR: F03-1009.

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TABLE 1 Precision of Creep Relaxation Test of Gasket Materials, Using Coefficient of Variation Method of Presenting Results
NOTE 1—
S = standard deviation.
CV = % coefficient of variation = (S 3 100)/(average).
LSD = % least significant difference between two individual test results based on a 95 % confidence level, = 2 =2 (CV).
NOTE 2—An annular specimen can be used in place of rectangular specimens for Type 1, Class 2; Type 5, Class 1; Type 7, Class 1; and Type 7, Class 2.
An annular specimen cannot be used in place of rectangular specimens for Type 1, Class 1 because of the statistically significant difference in results.
Material Type and Relaxation Values, % Repeatability Reproducibility
Class, Classification
F 104 Range Average S CV, % LSD, % S CV, % LSD, %

Type 1, Class 1 11.5–15.4 13.3 1.22 9.4 26.5 1.58 11.9 33.7
Type 1, Class 2 27.2–33.7 30.9 1.87 6.2 17.6 2.52 8.2 23.1
Type 5, Class 1 4.0–8.9 6.3 1.27 18.1 51.2 2.01 31.9 90.1
Type 7, Class 1 14.2–24.5 18.1 1.33 8.0 22.7 3.93 21.8 61.5
Type 7, Class 2 20.7–28.5 26.0 0.97 4.2 11.8 3.10 11.9 33.7

specimens were prepared from gasket sheets by cutting them 10.4 Additional F 38 Round Robin test data regarding the
with the long dimension in the machine direction. Tests were evaluation of Specification B 637 UNS N07718 is provided in
conducted in accordance with Test Methods F 38, Test Method Appendix X1.
B, with an initial stress of 20.68 MPa (3000 psi) applied on a
1290-mm2 (2-in.2) sample area, total of 26.7-kN (6000-lb) 11. Keywords
compressive force. The tests were conducted for 22 h at 100°C
(212°F). The tests were conducted in triplicate on each material 11.1 creep relaxation; deflection; gasket material; platens;
using the A193 Grade B7 Fixture. relaxometer; strain; stress; temperature; torque bolt; torque loss
10.3 The precision results for the Specification A 193/
A 193M Grade B7 Fixture are given in Table 1.

ANNEX

(Mandatory Information)

A1. TEST METHOD B CREEP RELAXATON APPARATUS: BOLT CALIBRATION PROCEDURE

A1.1 Purpose A1.3 Procedure

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A1.1.1 To precondition (strain relieve) the bolts at elevated A1.3.1 If the bolts to be calibrated are new, they must be
temperature prior to calibration. preconditioned using the following procedure. Assemble the
A1.1.2 To calibrate the bolts after preconditioning, and on a relaxometer without gaskets. Load the bolt to obtain a deflec-
periodic basis after use. Bolts used at temperatures greater than tion of 0.13 6 0.0013 mm (0.00500 6 0.00005 in.) and record
205°C (401°F) should be recalibrated more often than bolts this value as the original deflection. Place the fixture in a
used at lower test temperatures. circulating air oven preheated to 50°F above the intended
maximum test temperature. After 22 h, remove the fixture from
A1.1.3 To ensure that the bolt is functioning properly. the oven, cool to room temperature, and remove the load from
Should the calibration of a bolt result in an elongation of less the bolt, measuring the deflection to the nearest 0.0013 mm
than 0.114 mm (0.00450 in.) or more than 0.140 mm (0.00005 in.). Record this deflection as the final deflection.
(0.00550 in.) at 26.7 kN (6000 lbf), the bolt should be Repeat this cycle until the original and final deflection differ by
discarded. a value that does not show a trend to decrease further from one
cycle to the next. Typically, the bolts will stabilize at 3 % or
A1.2 Apparatus less difference between the original and final deflection.
A1.2.1 Relaxometer, in accordance with 5.2.1, modified so NOTE A1.1—Normally, seven cycles or less are sufficient to precondi-
that each platen can accept a pair of steel dowel pins. tion bolts.
A1.2.2 Spacer, washer-shaped, 0.80 6 0.13 mm (0.031 6
A1.3.2 with the steel washer in place of the gasket, and
0.005 in.) thick.
tighten the nut only finger tight. Mount the fixture in the
A1.2.3 Tensile Testing Machine, capable of obtaining and calibration apparatus as shown in Fig. A1.1. Adjust the span so
recording a load of 26.7 kN (6000 lbf). The maximum that no tensile load is applied to the relaxometer bolt and set the
allowable system error equals 0.5 % of the applied load. dial indicator at zero. Apply the tensile force until a load of
A1.2.4 Calibration Apparatus, to connect the relaxometer 4.45 kN (1000 lbf) is attained. Maintain this load and record
to the tensile machine. See Fig. A1.1. the bolt elongation by estimating to the nearest 0.0013 mm

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FIG. A1.1 Schematic of Bolt Calibration Apparatus

(0.00005 in.) on the dial indicator. Continue loading the bolt, elongations. Apply the loads to the relaxometer bolt three
recording the elongation at 4.45-kN increments up to 26.7 kN consecutive times, recording the elongation at the 4.45-kN
(6000 lbf). (1000-lbf) increments.
A1.3.3 Remove the tensile load from the relaxometer bolt. A1.3.4 Prepare a bolt calibration curve by plotting the
If the dial indicator does not read zero (within 0.0025 mm average bolt elongation against the bolt loads on linear graph
(0.0001 in.)), reject the data. Reset the dial indicator to zero paper. The curve must be a straight line.
and reload the bolt in accordance with A1.3.2, recording the

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APPENDIX

(Nonmandatory Information)

X1. EVALUATION OF SPECIFICATION B 637 UNS N07718

X1.1 The attached F 38 Round Robin test data regarding is provided for informational purposes only in Tables X1.1 and
the evaluation of Specification B 637 UNS N07718 was X1.2 and Figs. X1.1-X1.4.
completed by the Creep Relaxation task group, F3.20.01, and

TABLE X1.1 F 38 Round Robin Test Data—Specification B 637 UNS N07718


TESTER Test Lab 1 Test Lab 2A Test Lab 3
TEMPERATURE DEG. F 212 350 500 650 212 500 700 900 700 900
SAMPLE 1 25.6 % 32.3 % 42.5 % 44.2 % 26.7 % 50.9 % 49.9 % 80.4 % 43.5 % 68.0 %
SAMPLE 2 24.3 % 31.6 % 45.8 % 41.6 % 27.6 % 51.3 % 50.3 % 82.4 % 45.1 % 78.5 %
Type 7, Class 1 SAMPLE 3 22.3 % 29.6 % 46.7 % 41.8 % 27.2 % 52.3 % 49.8 % 83.4 % 47.4 % 74.4 %
AVERAGE 24.1 % 31.2 % 45.0 % 42.5 % 27.2 % 51.5 % 50.0 % 82.1 % 45.3 % 73.6 %

SAMPLE 1 13.4 % 21.5 % 32.5 % 34.2 % 17.6 % 33.3 % 41.4 % 41.3 % 42.6 % 42.4 %
SAMPLE 2 11.9 % 19.4 % 32.4 % 35.6 % 16.7 % 34.0 % 41.7 % 41.5 % 40.0 % 42.6 %
Type 7, Class 2 SAMPLE 3 12.2 % 17.7 % 31.3 % 36.0 % 17.6 % 33.8 % 42.2 % 41.3 % 41.9 % 42.4 %
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AVERAGE 12.5 % 19.5 % 32.1 % 35.3 % 17.3 % 33.7 % 41.8 % 41.4 % 41.5 % 42.5 %

SAMPLE 1 13.6 % 20.1 % 21.6 % 25.6 % 15.5 % 30.8 % 32.3 % 56.9 % 34.8 % 54.3 %
SAMPLE 2 12.4 % 19.4 % 25.8 % 25.6 % 15.6 % 30.4 % 32.1 % 56.0 % 27.8 % 53.7 %
Type 7, Class 1 SAMPLE 3 9.6 % 17.9 % 25.0 % 23.9 % 16.2 % 32.5 % 36.1 % 56.3 % 29.8 % 59.8 %
AVERAGE 11.9 % 19.1 % 24.1 % 25.0 % 15.8 % 31.2 % 33.5 % 56.4 % 30.8 % 55.9 %

SAMPLE 1 5.2 % 1.9 % 4.0 % 5.7 % 4.7 % 7.7 % 10.7 % 22.2 % 10.7 % 29.5 %
SAMPLE 2 2.8 % 3.0 % 4.5 % 3.8 % 4.9 % 7.4 % 9.9 % 18.1 % 7.7 % 18.5 %
Type 5, Class 1 SAMPLE 3 2.4 % 1.5 % 3.6 % 2.4 % 5.5 % 5.9 % 10.8 % 20.2 % 6.9 % 35.2 %
AVERAGE 3.5 % 2.1 % 4.0 % 4.0 % 5.0 % 7.0 % 10.5 % 20.2 % 8.4 % 27.7 %
A
Test Lab 2 used calibrated F 38 fixtures made with Alloy A-286.

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TABLE X1.2 F 38 Round Robin Test Data—Specification B 637 UNS N07718
TESTER Test Lab 4 Test Lab 5
TEMPERATURE DEG. F 212 350 500 550 212 350 500 700
SAMPLE 1 27.0 % 35.5 % 46.4 % 45.3 % 18.5 % 30.4 % 46.0 % 47.8 %
SAMPLE 2 9.8 % 34.9 % 37.6 % 42.1 % 19.0 % 30.0 % 50.0 % 40.0 %
Type 7, Class 1 SAMPLE 3 42.8 % 38.1 % 46.4 % 46.4 %
AVERAGE 26.5 % 36.2 % 43.5 % 44.6 % 18.8 % 30.2 % 48.0 % 43.9 %

SAMPLE 1 14.7 % 21.1 % 32.0 % 30.4 % 10.9 % 18.5 % 34.8 % 37.0 %


SAMPLE 2 10.5 % 20.6 % 28.1 % 31.6 % 14.0 % 20.0 % 29.0 % 35.0 %
Type 7, Class 2 SAMPLE 3 13.0 % 19.0 % 29.9 % 28.7 %
AVERAGE 12.7 % 20.2 % 30.0 % 30.2 % 12.5 % 19.3 % 31.9 % 36.0 %

SAMPLE 1 11.3 % 20.0 % 22.4 % 24.9 % 6.5 % 17.4 % 32.6 % 26.1 %


SAMPLE 2 14.9 % 19.4 % 22.4 % 23.6 % 8.0 % 18.0 % 26.0 % 31.0 %
Type 7, Class 1 SAMPLE 3 13.5 % 16.4 % 24.9 % 23.8 %
AVERAGE 13.2 % 18.6 % 23.2 % 24.1 % 7.3 % 17.7 % 29.3 % 28.6 %

SAMPLE 1 1.2 % 5.2 % 4.7 % 6.3 % 3.3 % 2.2 % 5.4 % 6.5 %


SAMPLE 2 1.3 % 1.3 % 1.8 % 4.8 % 3.0 % 4.0 % 5.0 % 9.0 %
Type 5, Class 1 SAMPLE 3 2.0 % 4.5 % 3.2 % 4.9 %
AVERAGE 1.5 % 3.7 % 3.2 % 5.3 % 3.2 % 3.1 % 5.2 % 7.8 %

FIG. X1.1 Specification B 637 UNS N07718 Type 7, Class 1

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FIG. X1.2 Specification B 637 UNS N07718 Type 7, Class 2

FIG. X1.3 Specification B 637 UNS N07718 Type 7, Class 1

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FIG. X1.4 Specification B 637 UNS N07718 Type 5, Class 1

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responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should
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