Cast Gate Globe Check Valve Short

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aspx
GATE, GLOBE & CHECK VALVES - CAST STEEL

API 600
SHORT VERSION API 624
API 594
Click here for complete version of this catalogue API 6D
ASME B16.34

ISO 15848-1 & API 622 API 607 & ISO 10497
Fugitive Emission Certified Firesafe Certified

www.australianpipelinevalve.com.au
QUALITY VALVE MANUFACTURER

QUALITY COMMITMENT
Quality is Our First Priority.

Consistent product quality and a proven


track record makes Australian Pipeline Valve
a dependable choice for cast
Gate, Globe and Check Valves, where
total reliability is the number one concern.

Since its founding, APV’s philosophy has


been focused on quality. Our valves
are manufactured in full compliance
to worldwide standards (such as
ASME/ANSI, API, EN, ISO, BS, AS).

70-78 Stanbel Road Salisbury Plain South Australia 5109


Telephone +61 (0)8 8285 0033
email: [email protected]

www.australianpipelinevalve.com.au
AU S T R A L I A N P I P E L I N E VA LV E

CONTENTS - SHORT VERSION*

Figure Number System 4~5


Firesafe & Fugitive Emission Certificates 6*
Material Combinations / Features & Trim Types 7~11*
Design Specifications & Selection Criteria 12~15*
Bolted Bonnet Gate, Globe, Check Valves Overview 16~18
Pressure Seal Bonnet Valves Overview 19~22
Gate Valve Class 150 - 300 - 600 - 900 - 1500 23~27
Gate Valve (PSB) Class 900 - 1500 - 2500 28~30*
Gate Valve Geothermal Trim Class 150 - 300 - 600 31~33*
Globe Valve Class 150 - 300 - 600 - 900 - 1500 34~38
Globe Valve (PSB) Class 900 - 1500 - 2500 39~41*
Globe Valve Y Pattern Class 150 - 600 42*
Globe Valve Screw Down Non Return Class 300 - 2500 43*
Swing Check Valve Class 150 - 300 - 600 - 900 - 1500 44~48
Swing Check Valve c/w Lever Class 150 -300 49
Swing Check Valve (PSB) Class 900 - 1500 -2500 50~52*
Tilting Disc Check Valve (PSB) Class 600 - 2500 53~54*
Piston Check - Lift Type Class 150 - 600 55~56*
API 6D Full Port Piston Check (PSB & BB) Class 150 - 2500 57*
Stainless Steel Gate, Globe, Check Valve - Class 150 - 300 58~61*
Cryogenic Flexible Wedge Gate Valve 62~64*
Cryogenic Globe Valve 65~66*
Cryogenic Swing Check Valve 67~68*
Non Slam Nozzle Check Valve SW-NC/FL - NCFO Series 69~72*
API 6D Slab Gate Valve 73~78*
API 6D Expanding Gate Valve 79~83*
API 6D Wafer Pattern Gate Valve 84*
Parallel Slide Gate Valve Pressure Seal Bonnet - Class 600 - 2500 85~86*
Parallel Slide Gate Valve BBOSY API 600 - Class 150 - 1500 87~89*
Slurry Valve 90~93*
Technical Data 94~102*
Actuation Torque & Top Works Specifications 103~106*
Technical Considerations 107
* This version excludes some of these pages, refer to full version at website.

© Copyright Australian Pipeline Valve 1990 - 2023 Edition


Catalogues, photos, brochures and technical publications are the exclusive property of Australian Pipeline Valve.
Any unauthorised reproduction in total or in part, shall result in prosecution. Products and data sheets in this publication are subject
to change at anytime without notice. Australian Pipeline Valve reserves the right to carry out amendments to products and materials.

AU S T R A L I A N P I P E L I N E VA LV E 3
FIGURE NUMBER SYSTEM

FIGURE NUMBER SYSTEM


EXAMPLE 150FZAP125QTISN-9PBWG-FA
150 FZ AP125 QTI S N - 9 PL BW G - F A
Bonnet gasket:
Blank Standard:- SS + GRP (BB), Pressure Seal Ring (PSB).
N/A:- (WB). A SS + PTFE B S31803 Spiral C PTFE
D SS + PTFE + GRP E Ring Z Special
Stem packing: Blank Standard:- Graphite. N/A:- (Check Valves)
F Fugitive Emission GRP I Fugitive Emission PTFE
J Special L Live Loaded P Graphite + PTFE T PTFE
Denotes special suffix - Packing/Gasket
Operator: Blank Handwheel or N/A A Actuator C Counter-Weight
D Dampner G Gear H Hammer Blow Handwheel L External Lever
End connection: Blank RF (B16.5) BA RF B16.47A (MSS SP44)
BB RF B16.47B (API 605) RJ RTJ BW Buttweld FF Flat Face
SP is special drilling UD Undrilled UM Unmachined for RF/RJ
Bonnet: Blank Bolted C Cryogenic H Pillar & Bridge L Low Temperature Ext.
P Pressure Seal S Bellows Sealed T Threaded W Welded
Body material: - see page 5. (WCB is Blank)
Denotes special suffix - Body/Bonnet/Ends/Operator
Blank Non NACE N NACE C Cryogenic
Blank Standard Configuration (Example Solid Wedge) A S Bend Globe D Globe-Stop Check
DG Globe - Stop Check Guided F Flexible Disc Gate J Slab Gate K Expanding Gate L Lever (Swing Check)
P Full Opening Swing Check (API 6D) Q Full Opening Piston Check (API 6D) R Right Angle S Parallel Slide
Y Inclined Bonnet Z c/w Spring
Denotes trim - Code & Modifier (see below)
Basic identifier number denoting valve class and valve type (As shown in catalogue)
Prefix: Blank APV FZV APV-FZV J.V.
Valve Size

TRIM CODES
BODY SEAT SURFACE DISC SURFACE STEM BACK SEAT (STUFFING BOX)
B Bronze Bronze Bronze Bronze
C AL-Bronze AL-Bronze AL-Bronze AL-Bronze
D Monel(1) Monel(1) Monel Monel
E F51(1) F51(1) F51 F51
G F55(1) F55(1) F55 F55
H Hastelloy B(1) Hastelloy B(1) Hastelloy B Hastelloy B
L F316(1)(6) F316(1)(6) F316(6) F316(6)
TRIM CODE(1)

M F316L(1) F316L(1) F316L F316L


N Alloy 20(1) Alloy 20(1) Alloy 20 Alloy 20
P F304(1) F304(1) F304 F304
Q F304L(1) F304L(1) F304L F304L
R Alloy 625(1) Alloy 625(1) Alloy 625 Alloy 625
V F53(1) F53(1) F53 F53
W F347(1) F347(1) F347 F347
Blank F6a/F6/410 F6a/F6/410 F6a/F6/410 F6a/F6/410
Z Special(1) Special(1) Special Special
EN ENP ENP (2) (2) (3)
GE(5) Stellite #6 Stellite #12 17-4 PH Stellite #6
I - - 17-4 PH -
M - - Monel -
MODIFIER

T +PTFE Seat - - -
U Stellite Stellite (2) (2) (3)
X (4) (4) (4) (4)
XU Stellite (2) (2) (2) (3)
Z - - Special -
(1) Add modifier below if applicable. (2) As per trim code above or stellite (refer dwg). (3) Or Integral as per body. (4) API trim code #1 only. (5) Geothermal trim. (6) Can be dual certified 316/316L.

4 AU S T R A L I A N P I P E L I N E VA LV E
FIGURE NUMBER SYSTEM

FIGURE NUMBER CODES


BODY MATERIAL CODE • BODY/BONNET MATERIALS

Suffix ASTM Spec. Material


None A216 WCB / A105N Carbon Steel
1 A216 WCC Carbon Steel
1A A217 WC1 Carbon Moly 1/2% Mo
2 A352 LCC Low Carbon Steel
2B A352 LCB / LF2 Low Carbon Steel
4 A351 CF3M / 316L Stainless with Molybdenum (low carbon)
5 A217 Gr. C5 /F5 5% Cr, 1/2% Mo
6 A217 Gr. WC6 / F11 1-1/4% Cr, 1/2% Mo
7 A217 Gr. WC9 / F22 2-1/4% CR, 1% Mo
8 A351 CF8 / 304 Stainless 18% Cr, 8% Ni
8A A351 CF3 / 304L Stainless 18% Cr, 8% Ni (low carbon)
8D A351 CF8C Stainless 18% Cr, 10% Ni & Cb
8M A351 CF8M / 316 Stainless with Molybdenum
9 A217 Gr. C12 Chrome Moly 9% Cr, 1% Mo
10 A352 LC1 Carbon Moly 1/2% Mo
11 A352 LC3 Low Carbon Steel (-101oC)
13 A351-CN7M Alloy 20
14 A890/A995-4A/CD3MN Duplex (F51)
15 A995-6A/CD3MWCuN Super Duplex (F55)
19 Bronze Bronze B62/LG2/B148
20 AL-Bronze Aluminium Bronze
21 A995-5A/CE3MN Super Duplex (F53)
22 A296 M-35 Monel
23 A296 CW-12M Hastelloy C
24 A484 CU-5M CUC Inconel 825
25 A494 CY40 Inconel 600
26 A494 CW6MC Inconel 625
27 B367 GR.C2 Titanium (F2)
28 B367 GR.C3 Titanium (F3)
29 A358 LC4 Low Temp. 4-1/2% Nickel Steel
30 A358 LC9 9% Nickel Steel
31 A358 CA6NM 18-1/2% Chromium, Nickel-Molybdenum Steel
32 A217 WC4 Nickel Chromium Molybdenum
33 A217 WC5 Nickel Chromium Molybdenum
34 A217 WC11 Chromium Molybdenum
35 A217 C12 Chromium Molybdenum
36 A217 C12A Chromium Molybdenum Vanadium
37 A217 CA15 Chromium Steel
0 SPECIAL

AU S T R A L I A N P I P E L I N E VA LV E 5
OVERVIEW

MATERIAL COMBINATIONS / FEATURES

CAST STEEL GATE VALVES


ANSI CLASS 150 ~ 2500
18

19
17
FEATURES
16
20 • Bolted bonnet, OS&Y, Flexible wedge.
15
21
14
• On smaller size valves, the yoke is cast integral with
22 bonnet. Larger size valves have two piece yoke, refer
13
to individual drawing.
12
11 • Stem nut is mounted with ball bearings to
10 reduce operating torque for ease of manual
9
operation in larger sizes and higher classes.
8 • Self aligning two piece gland.
7
6
APPLICABLE STANDARDS
5 • Valves designed to API Std. 600 and BS 1414
4 • Valves tested to API Std. 598
3 • Face-to-face to ANSI B16.10
2
• Flanged ends to ANSI B16.5
23 1
• Butt-welding ends to ANSI B16.25
• Trim and seating surface as per
API 600 standard.
• Stuffing box smoothness ≤Ra 3.2 µm (superior to API 600)
• Stem smoothness to API 600 ≤Ra 0.80 µm
MATERIAL LIST
Carbon Steel Alloy Steel Stainless Steel
Part Name
­­No. WCB WCC LCB LCC C5 WC6 WC9 CF8 CF8M CF3 CF3M
APV Suffix Code 1 2B 2 5 6 7 8 8M 0 4
1 Body A216 WCB A216 WCC A352 LCB A352 LCC A217 C5 A217 WC6 A217 WC9 A351 CF8 A351 CF8M A351 CF3 A351 CF3M
2 Seat Ring A105 A105 A350 LF2 A350 LF2 A182 F5 A182 F11 A182 F22 A182 F304 A182 F316 A182 F304L A182 F316L
3 Wedge A216 WCB A216 WCC A352 LCB A352 LCC A217 C5 A217 WC6 A217 WC9 A351 CF8 A351 CF8M A351 CF3 A351 CF3M
4 Stem A182 F6 A182 F6 A182 F6a A182 F6a A182 F6a A182 F6a A182 F6a A182 F304 A182 F316 A182 F304L A182 F316L
5 Bonnet Bolt A193 B7 A320 L7 A193 B16 A320 B8 A193 B8M
6 Bonnet Nut A194 2H A194 7 A194 8 A194 8M
7 Gasket Solid metal serrated gasket Stainless Steel & Graphite wound Non-metallic gasket Stainless Steel or Soft Iron Ring Gasket
8 Bonnet A216 WCB A216 WCC A352 LCB A352 LCC A217 C5 A217 WC6 A217 WC9 A217 CF8 A351 CF8M A351 CF3 A351 CF3M
9 Back Seat Bushing A182 F6 A182 F6 A182 F6 A182 F6 A182 F6a A182 F6a A182 F6a A182 F304 A182 F316 A182 F304L A182 F316L
10 Stem Packing Braided/Flexible Graphite or PTFE
11 Lantern*1 A182 F6 A182 F6 A182 F6 A182 F6 A182 F304 A182 F304 A182 F304 A182 F304 A182 F316 A182 304L A182 F316L
12 Pin Carbon Steel Stainless Steel Alloy Steel
13 Gland A182 F6 A182 F6 A182 F6 A182 F6 A182 F304 A182 F304 A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L
14 Gland Flange A216 WCB A216 WCC A352 LCB A352 LCC A217 C5 A217 WC6 A217 WC9 A351 CF8 A351 CF8M A351 CF3 A351 CF3M
15 Gland Eyebolt A307 B A307 L7 A193 B7 A193 B8 A193 B8M
16 Gland Nut A194 2H A194 4 A194 8 A194 8M
17 Stem Nut A439D2 (Austenitic DI) ZCuA110Fe3 (AL-Bronze)
18 Retaining Nut Carbon Steel or Alloy Steel
19 Hand Wheel Ductile Iron or Carbon Steel
20 H.W. Lock Nut Carbon Steel Stainless Steel Alloy Steel
21 Yoke A216 WCB A216 WCC A352 LCB A352 LCC A217 C5 A217 WC6 A217 WC9 A351 CF8 A351 CF8M A351 CF3 A351 CF3M
22 Nipple Copper Alloy or Carbon Steel or Stainless Steel
23 Seat/Wedge Facing 13Cr or 16Cr-8Ni or HF(Co-CrA) or 316 or 304

*1 Lantern Ring where applicable

API 622 & ISO 15848-1 API 607 & ISO 10497
Fugitive Emission Certified Firesafe Certified

7 AU S T R A L I A N P I P E L I N E VA LV E
OVERVIEW

MATERIAL COMBINATIONS / FEATURES


14 15 20 19 18

12 CAST STEEL GLOBE VALVES


11 16
ANSI CLASS 150 ~ 2500
17
10
13 FEATURES
9 • Bolted bonnet, OS&Y, Swivel Disc.
8
• Plug type disc (Ball type also available).
7
21 • On smaller sizes, the yoke is cast integral
6 with bonnet. Larger sizes have two piece
yoke, refer to individual drawing.
5
• Stem nut is mounted with ball bearings
4 to reduce operating torque for ease
of manual operation in larger sizes
3
and higher classes.
2

1 APPLICABLE STANDARDS
• Valves designed to ASME B16.34 / API 623
wall thickness to API 623
Body Guided Disc
• Valves tested to API Std. 598
style eliminates side
thrust and provides • Face-to-face to ANSI B16.10
longer disc, seat • Flanged ends to ANSI B16.5 API 622-2 & ISO 15848-1 API 607-7th & ISO 10497
and body life as • Butt-welding ends to ANSI B16.25 Fugitive Emission Certified Firesafe Certified
well as ensuring • Trim and seating surface as per API 600
positve shut-off and
• Stuffing box smoothness ≤Ra 3.2 µm (superior to API 623 / API 600)
low closing torque.
• Stem smoothness to API 623 ≤Ra 0.80 µm
Torque Arm
Used in larger sizes the torque arm prevents stem movement which reduces wear on packing rings and enables better
sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also provides visual stem
position indication and can be interfaced with position switches. Optional live loaded packing system is shown.

MATERIAL LIST
Carbon Steel Alloy Steel Stainless Steel
Part Name
No. WCB WCC LCB LCC C5 WC6 WC9 CF8 CF8M CF3 CF3M
APV Suffix Code 1 2B 2 5 6 7 8 8M 0 3M
1 Body A216 WCB A216 WCC A352 LCB A352 LCC A217 C5 A217 WC6 A217 WC9 A351 CF8 A351 CF8M A351 CF3 A351 CF3M
2 Seat Ring A105 A105 A350 LF2 A350 LF2 A182 F5 A182 F11 A182 F22 A182 F304 A182 F316 A182 F304L A182 F316L
3 Disc A105 A216 WCC A350 LF2 A352 LCC A217 C5 A217 WC6 A217 WC9 A351 CF8 A351 CF8M A351 CF3 A351 CF3M
4 Stem A182 F6 A182 F6 A182 F6a A182 F6a A182 F6a A182 F6a A182 F6a A182 F304 A182 F316 A182 F304L A182 F316L
5 Disc Nut A182 F6 A182 F6 A182 F6 A182 F304 A182 F304 A182 F304 A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L
6 Gasket Solid metal serrated gasket Stainless Steel & Graphite spiral wound Non-metallic gasket Stainless Steel or Soft Iron Ring Gasket
7 Bonnet A216 WCB A216 WCC A352 LCB A352 LCC A217 C5 A217 WC6 A217 WC9 A351 CF8 A351 CF8M A351 CF3 A351 CF3M
8 Bonnet Bolt A193 B7 A320 L7 A193 B16 A320 B8 A193 B8M
9 Bonnet Nut A194 2H A194 7 A194 8 A194 8M
10 Back Seat Bushing A182 F6 A182 F6 A182 F6 A182 F6 A182 F6a A182 F6a A182 F6a A182 F304 A182 F316 A182 304L A182 F316L
11 Stem Packing Braided/Flexible Graphite or PTFE
12 Lantern* A182 F6 A182 F6 A182 F6 A182 F6 A182 F304 A182 F304 A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L
13 Pin Carbon Steel Stainless Steel Alloy Steel
14 Gland Flange A216 WCB A216 WCC A352 LCB A352 LCC A217 C5 A217 WC6 A217 WC9 A351 CF8 A351 CF8M A351 CF3 A351 CF3M
15 Gland A182 F6 A182 F6 A182 F6 A182 F6 A182 F304 A182 F304 A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L
16 Gland Eyebolt A307 B A307 L7 A193 B7 A193 B8 A193 B8M
17 Gland Nut A194 2H A194 4 A194 8 A194 8M
18 Stem Nut A439D2 (Austenitic DI) ZCuA110Fe3 (AL-Bronze)
19 Handwheel Ductile Iron or Steel
20 H.W. Lock Nut Carbon Steel Stainless Steel Alloy Steel
21 Seat/Disc Facing 13Cr or 16Cr-8Ni or HF(Co-CrA) ST#6 or 316 or 304

* Lantern Ring where applicable.

AU S T R A L I A N P I P E L I N E VA LV E 8
OVERVIEW

MATERIAL COMBINATIONS / FEATURES

CAST STEEL CHECK VALVES


ANSI CLASS 150 ~ 2500

13*
FEATURES
10 • Bolted or pressure seal bonnet
9
8 • Swing disc
7

6
APPLICABLE STANDARDS
5 • Valves designed to ASME B16.34
4 and API 594/API 6D
3 • Valves tested to API Std. 598/API 6D/ISO 5208
2 11 • Face-to-face to ANSI B16.10
12
1 • Flanged ends to ANSI B16.5
• Butt-welding ends to ANSI B16.25
• Trim and seating surface as per
API 600 standard. API 6FD & API 6FA-5th
Firesafe Certified
(API 6D Version)

MATERIAL LIST
Carbon Steel Alloy Steel Stainless Steel
Part Name
No. WCB WCC LCB LCC C5 WC6 WC9 CF8 CF8M CF3 CF3M
APV Suffix Code 1 2B 2 5 6 7 8 8M 0 3M
1 Body A216 WCB A216 WCC A352 LCB A352 LCC A217 C5 A217 WC6 A217 WC9 A351 CF8 A351 CF8M A351 CF3 A351 CF3M
2 Seat Ring A105 A105 A350 LF2 A352 LCC A182 F5 A182 F11 A182 F22 A182 F304 A182 F316 A182 F304L A182 F316L
3 Disc A216 WCB A216 WCC A352 LCB A352 LCC A217 C5 A217 WC6 A217 WC9 A351 CF8 A351 CF8M A351 CF3 A351 CF3M
4 Disc Nut A182 F6 A182 F6 A182 F6 A182 F6 A182 F304 A182 F304 A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L
5 Hinge A216 WCB A216 WCC A352 LCB A352 LCC A217 C5 A217 WC6 A217 WC9 A351 CF8 A351 CF8M A351 CF3 A351 CF3M
6 Hinge Pin A182 F6 A182 F6 A182 F6 A182 F6 A182 F304 A182 F304 A182 F304 A182 F304 A182 F316 A182 F304L A182 F316L
7 Gasket Solid metal serrated gasket Stainless Steel & Graphite spiral wound Non-metallic gasket Stainless Steel or CAD Plated Soft Iron Ring Gasket
8 Cover A216 WCB A216 WCC A352 LCB A352 LCC A217 C5 A217 WC6 A217 WC9 A351 CF8 A351 CF8M A351 CF3 A351 CF3M
9 Cover Bolt A193 B7 A320 L7 A193 B16 A193 B8 A193 B8M
10 Cover Nut A194 2H A194 4 A194 7 A194 8
11 Washer Carbon Steel or Alloy Steel or Stainless Steel
12 Seat/Disc Facing 13Cr or 16Cr-8Ni or HF(Co-CrA) ST#6 or 316 or 304
13 Eye Bolt* A193 B7 A320 L7

The material is according to ASTM standard.


* Eye bolt supplied in larger sizes & higher classes.

9 AU S T R A L I A N P I P E L I N E VA LV E
OVERVIEW

API 600 CAST STEEL VALVES

Cast steel valves are designed and manufactured to conform with


API, ASTM, ANSI and other applicable internationally recognised standards,
to possess all the qualities to meet with stringent requirement criteria of
petroleum, petro-chemical and general industrial applications.

Valves are tested in accordance with applicable API standards.


Seat Ring (welded) Seat Ring (threaded)
Full traceability is maintained.

Valves offer the option of hard facing on the wedge (disc) and seating
areas.

Gate Valves are optionally available with lantern rings. These rings along
with double packing provide a leak-off connection. Alongside are illustrations
of lantern rings as well as disc connection. Fugitive emission packing sets do
Connection of stem to wedge Lantern ring and packing
normally need a lantern ring.

FUGITIVE EMISSION SERVICE


APV offers fugitive emission service valves on special request. The valves comply with
environmental protection requirements. APV fugitive emission valves are designed,
manufactured and tested to meet less than 100ppm with packing conforming to API 622
and valve design tested to API 624 and ISO 15848-1. Furthermore, optional live-loading
of packing bolts is available. Two sets of belleville plate springs maintain a permanent
packing stress of 24,000-28,000 kPa. Live-loading extends low emission service life
especially in service with high pressure/temperature transients.

The stem on all APV fugitive emission service valves is surface finished to ≤Ra 0.80 µm.
Straightness and roundness are precisely controlled. The stuffing box has a maximum
≤Ra 3.2 µm surface finish. Cylindricity and verticality are precisely controlled.

GENERAL DESIGN SPECIFICATIONS


STANDARD

API 600 (Gate Valves)


Shell wall thickness and general valve API 603 (Gate Valves)
design specifications API 594 (Check Valves)
API 623 (Globe Valves)
Pressure-temperature ratings ANSI B16.34
Face-to-face & End to end dimensions ANSI B16.10
Flanged end dimensions ANSI B16.5*

Welding end dimensions ANSI B16.25


*Valves 700NB (28”) and larger according to MSS SP-44 or API 605 are available.

LIVE LOADING
Live Loading is an addition of spring washers to the gland studs to maintain the
packing load of the valve over time.

BELLOW SEAL
The bellow seal replaces the dynamic sealing system of a stem packing by a static
sealing system between the valve bonnet and the valve stem bottom. It prevents the
valve from the risk of leakage from the valve packing for VOC or toxic services.
Bellows Seal Option

AU S T R A L I A N P I P E L I N E VA LV E 12
OVERVIEW

BOLTED BONNET GATE VALVES

FEATURES
Full body wedge guides allow correct wedge alignment. Yoke sleeve with 2
bearings reduce torque for easy operation. Seat rings allow easy access for 1

maintenance and packing replacement is simple. Seat face 13Cr hardfaced,


3
ground and lapped to a Ra 0.4~0.8 µm finish. Wedge is ground and lapped 4
to a Ra 0.4~0.8 µm finish and tightly guided to prevent dragging and seat 5
damage. Non-rotating stem with precision Acme threads and burnished 6

finish. Rotating stem nut is austenitic ductile iron Gr. D-2C renewable. 7
8

9
STANDARDS
10
API 600 and ANSI B16.34. Dimensions to ANSI B16.10 and ISO 5727.
Stuffing box smoothness ≤Ra 3.2 µm superior to API 600.
Stem smoothness ≤Ra 0.80 µm as per API 600. 11
12

13
SOFT SEATED TRIM OPTION
All gate valves are available with optional PTFE seat rings. The moulded 14
PTFE ring is bonded into a seat ring groove in the face for maximum service
life. This design is excellent for lower temperature service where tight
1. Handwheel
shutoff is required.
2. Rising Stem - provides open-close indication
3. Grease Fitting - to minimise wear and operating torque
4. Yoke Sleeve - furnished in ductile Ni-resist or aluminium-bronze
for low torque operation
5. Swing Bolt - easier maintenance and packing replacement
Parallel slide style 6. Gland - flange is self-aligning to eliminate stem damage
also available, 7. Stuffing Box
see page 20, 84 - 88 8. Stem - upset forge T-head stems to eliminate possibility of a bent
stem jamming the valve
and also see 9. Backseat - provides back-up stem seal
APV Steamco Catalogue 10. Bonnet Joint
11. Body - full ported, heavy wall body API 600 wall thickness
12. Wedge - heavy pattern. Available in solid & flex wedge
13. Seat Ring - full ported rings for easy maintenance
14. End Connections - flanged or butt weld ends

Soft seated “ST” trim option

API 622 & ISO 15848-1 ISO 10497-1 & API 607-7th
Fugitive Emission Certified Firesafe Certified Sealant injector and lantern ring option

16 AU S T R A L I A N P I P E L I N E VA LV E
OVERVIEW

BOLTED BONNET GLOBE VALVES


2
OPERATION
Seat rings are easily accessible for repair or replacement. Australian Pipeline 1
Valve globe valves are for services requiring frequent operation for on-off
isolation service as well as throttling. Never attempt throttling at under 20% of
3
stem travel. Closer throttling, can result in higher pressure drops which may
4
cause excessive velocities or cavitation and could cause vibration or high noise
levels resulting in damage to the valve or adjacent components/structure. 6
5

LIFE 7
Heavy construction provides years of reliable service. 8

DESIGN
Available in bolted and pressure seal bonnet, outside screw and yoke, 9
10
rising stem with ball or plug type disc, and have flanged or butt weld ends.
Screw down non-return (Stop check) also available. Stem with precision
12 11
Acme threads and burnished finish. Valve suitable for horizontal installation.
Conical seating surfaces 13Cr hardfaced/stellite, ground and lapped to a Ra
1. Yoke Sleeve - furnished in aluminium-bronze to reduce torque.
0.4~0.8 µm finish. Tapered plug type disc as standard. Body guided disc on larger Larger sizes furnished with bearings
sizes, and higher classes on smaller sizes, accurately mates the hardfaced surface 2. Handwheel
of the disc with the surface of the seat. Body and bonnet joint accurately 3. Swing Bolts - easier maintenance
machined. Fully enclosed gasket. Rotating stem nut, 4. Gland - self-aligning to eliminate stem damage

austenitic ductile iron Gr. D-2C, renewable in-line. 5. Stuffing Box


6. Stem - heavy duty

STANDARDS 7. Backseat - provides back-up stem seal


8. Bonnet Joint - ring joint or spiral according to ANSI class
To ASME B16.34 / API 623. Dimensions to ASME B16.10 and ISO 5752. 9. Seat Rings - separate heavy duty, full ported rings for
Wall thickness, stem easy maintenance
10. Disc - heavy duty disc plug design
smoothness and stuffing
11. End Connections - flanged or butt weld ends
box finish complies with 12. Body - full ported, with API 600 / API 623 heavy wall thickness
API 623. APV stuffing box 13. Stem guide - (Optional) for reduced packing wear
smoothness ≤Ra 3.2 µm
superior to API 623 / API 600.
Stem smoothness ≤Ra 0.80 µm API 623
as per API 623. Guided
disc style
(Non 13
Rotating
Stem
Version)

API 622 & ISO 15848-1 API 607-7th & ISO 10497
Fugitive Emission Certified Firesafe Certified

Plug Disc Ball Disc Body Guided Disc Parabolic Disc Equilibrated Disc Vee Point Disc
Pin Guided Disc

AU S T R A L I A N P I P E L I N E VA LV E 17
OVERVIEW

BOLTED BONNET CHECK VALVES

Australian Pipeline Valve valves are designed to provide fast valve action

and maximum life. All valves are full ported, have full API 594/API 600 wall 2
1
thickness, and meet the requirements of ANSI B16.34. Full opening API 6D
3
(piggable) type also available on request. 4
5

6
7
DESIGN
8
ASME B16.34 / API 594 /API 6D as applicable.

1. Disc Stop - provides positive stop in open position


FEATURES 2. Bonnet Joint - (ring or spiral according to class)
3. Hinge Pin - solid pin for maximum strength
Check valves are designed to close quickly in either horizontal or vertical 4. Securing Lugs - allow disc to seat freely and prevent
disc spinning
(flow up) pipe runs. The body seat ring is installed on a 3° angle. This
5. Hinge - designed to withstand shock and load of
allows our check valve to close even when installed in horizontal pipe run quick closing
6. Disc - disc is bolted and pinned to hinge; ground seating
with no pressure. surface is mated to seat ring for positive shut off
7. Seat Ring - Full port seal welded or screwed
8. End Connections - flanged or buttweld

API 6FD & API 6FA-5th


Firesafe Certified
(API 6D Version)

18 AU S T R A L I A N P I P E L I N E VA LV E
OVERVIEW

PRESSURE SEAL BONNET VALVES

FLEXIBLE WEDGE GATE VALVE


2
The wedge is a one piece, fully guided wedge. Available in flex wedge 1

and solid wedge. (Flexible wedge allows the seating faces to move to
4 3
compensate for thermal expansion). Wedging actions allows a tight seal

even in low differential pressure services. Flexible wedge construction 5


See Exploded view
resists wedge sticking in service where the valve may be closed when hot 7 6

and opened when cold. Seating surfaces are hardfaced for long life.

8
Parallel slide also available, see page 20, 84 - 85 and also see

APV Steamco Catalogue. 9


10

1. Yoke Sleeve - aluminium-bronze yoke sleeve has thrust bearings


to minimise torque
2. Hand Wheel - (or gear in larger sizes)
3. Yoke - offering ease of maintenance
4. Stem - The design allows the wedge to self-align, eliminating the
possibility of jamming the wedge
5. Gland - two piece, self-aligning gland eliminates cocking. Swing out
bolting facilitates maintenance
6. Back Seat - Integral, hardfaced
7. Pressure Seal - retaining ring and mild steel silver plated/SS/
SS+GRP gasket to aid disassembly and provide maximum seal
8. Seat Ring - hardfaced seat rings are welded to body. Tapered
design provides clear flow path
9. Wedge - one-piece, fully guided. Parallel seat also available
10. Body - streamlined flow path minimises pressure drop.
API 600 wall thickness

11. Segment Ring


12. Thrust Ring
13. Gasket
14. Body
15. Bonnet

Exploded View

API 622 & ISO 15848-1 API 607-7th & ISO 10497
Flexible Wedge
Fugitive Emission Certified Firesafe Certified

AU S T R A L I A N P I P E L I N E VA LV E 19
OVERVIEW

PRESSURE SEAL BONNET VALVES

PARALLEL SLIDE GATE VALVES


2
Normally utilised for shut off service but are not recommended for 1

throttling. Gate valves are normally installed in horizontal pipe runs with
4 3
the valve stem vertically up. They can be installed in horizontal or vertical

pipe runs. After closing with sufficient force, the stem should be backed off 5
slightly (1/8 turn) to relieve stem load. Parallel Slide Valves have self aligning
7 6
discs with no wedging force and react freely to thermal changes. The design

also ensures uniform seat wear and ease of maintenance. Parallel Slide Gate

Valves are ideal where high differential pressure or thermal expansion may

cause sticking of wedge to gate in traditional gate valves. 8


9

10

1. Yoke Sleeve - aluminium-bronze yoke sleeve with thrust


bearings for ease of opening
2. Actuation - Low torque seating design reduces actuation costs
3. Yoke - designed to offer ease of maintenance
4. Stem - Threaded into disc housing and also pinned
5. Gland - two piece, self-aligning gland eliminates cocking.
Swing out bolting facilitates maintenance
6. Back Seat - Integral, hardfaced
7. Pressure Seal - retaining ring and mild steel silver plated/SS/SS+GRP
gasket to aid disassembly and provide maximum seal
8. Seat Ring - hardfaced seat rings are welded to body and are designed
for ease of maintenance
9. Discs - Spring loaded discs are self-aligning and reduce
actuator torque requirements
10. Integral Stop - Integral stop positions for reliable seating

Pressure Seal Bonnet Non Rotating Stem & Live Loaded Packing
The torque arm design guides and centralises the stem and prevents stem
movement which reduces wear on packing rings & enables better sealing
as well as reducing torque. Only the stem nut rotates. The arm also
provides visual stem position indication & can be interfaced with position
switches. Optional live loaded packing system is shown.

20 AU S T R A L I A N P I P E L I N E VA LV E
OVERVIEW

PRESSURE SEAL BONNET VALVES

GLOBE & SDNR CHECK VALVES


2
Australian Pipeline Valve Globe valves are installed with pressure and flow 1

under the disc. Globe valves are suitable for most throttling applications;
4 3
they should not be used for throttling at less than 10% open. Stop Check

Valves have a guided loose disc allowing the valve to act as a combination
5
globe valve and check valve.
6
7

9
8

10

API 622 & ISO 15848-1


Fugitive Emission Certified

1. Yoke Sleeve - aluminium-bronze yoke sleeve minimizes operating


torque. Larger sizes have needle bearing type
thrust bearings
2. Actuation - Manual handwheel gear operator or actuated
3. Yoke - designed to offer ease of maintenance
API 607-7th & ISO 10497
Firesafe Certified 4. Stem - precision-ground stem has upset tee-head for
reliable stem/wedge connection
5. Gland - two piece, self-aligning gland eliminates cocking.
Swing out bolting facilitates maintenance
6. Back Seat - Integral, hardfaced
7. Pressure Seal - uncomplicated design has segmented retaining ring
and mild steel silver plated/SS/SS+GRP gasket to aid disassembly
and provide maximum bonnet seal
8. Hardened Seating Surfaces - both disc and body seating surfaces
are hard faced for maximum service life
9. Disc - fully body guided for positive seating
10. Body - Full port ‘s’ pattern design available to minimise
pressure drop

Body Guided Disc


Body guided disc style eliminates
side thrust and provides longer disc,
seat and body life as well as
ensuring positve shut-off
and low closing torque.

Pressure Seal Bonnet Non Rotating Stem & Live Loaded Packing
The torque arm design guides and centralises the stem and prevents stem
movement which reduces wear on packing rings & enables better sealing
as well as reducing torque. Only the stem nut rotates. The arm also
provides visual stem position indication & can be interfaced with position
switches. Optional live loaded packing system is shown.

AU S T R A L I A N P I P E L I N E VA LV E 21
OVERVIEW

PRESSURE SEAL BONNET VALVES

CHECK VALVES
Australian Pipeline Valve Check valves are installed with pressure and flow under
the disc.

TILTING DISC CHECK VALVES


Reduced maintenance is assured because the disc is the only moving part and is 1

designed to minimise flutter in the closed position, thus reducing wear on the
pivot pin, disc, and seat.

Loss of head is minimised by the balanced disc and its ‘aerofoil’ design.
3
Short distance of travel, combined with a balanced disc allows rapid closure
while minimising slamming. 4

Drip tight seating is accomplished over the full pressure range because a slight
2
clearance at the pivot pin assures complete seating between the disc ring and body
ring.
1. Pressure seal design - with retaining ring

The hinge pin located near the center of gravity allows the conical seating face 2. Tilting disc - internal pin
3. Welded in - hardfaced seat ring
of the disc to move out and into the seat rapidly without sliding or wear. 4. Full port
The disc pivots through a small arc preventing backflow and ‘water hammer’.
Superior tightness - conical, lapped-in hardfaced seating is self aligning.
Valve can be used in horizontal but also even in vertical piping with flow up.
1

PISTON LIFT CHECK VALVES


Piston Lift Check valves are generally used in applications where pressure
drop through the valve is not critical, although APV piston check valves have 2
a relatively low pressure drop. available in horizontal, right angle, Y patterned
(inclined) and vertical designs. Excellent for low or pulsating flows with good to
moderate sealing capability. APV offers fully guided disc through the total travel. 4

Piston Lift Check Valves may be equipped with equaliser lines to vent the 3

bonnet area above the disk and eliminate any dash-pot effect during rapid
1. Pressure seal design - with retaining ring
operation. An aspirator is also available with an adjustable valve to control disc 2. Guided disc - for positive seating
opening and closing speed. 3. Welded in - hardfaced seat ring
4. Full port - S pattern flow path available to minimise
pressure drop

22 AU S T R A L I A N P I P E L I N E VA LV E
GATE VALVES - CAST STEEL

GATE VALVE
CAT 40~1200AP47XXXXXXXXXX-XX CLASS 150
FULL PORT DESIGN
Description Material Specs.
Body Carbon Steel A216 Gr. WCB
C
Bonnet Carbon Steel A216 Gr. WCB
Disc / Facing Stainless Steel A216 Gr. WCB+410SS/CR13 or Stellite/HF
Stem Stainless Steel A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel Ductile Iron A536 Gr. 65-45-12
Seat / Facing Stainless Steel/HF A105/F6a+410SS/CR13/Stellite
Back Seat Ring Stainless Steel A276 Gr. 410 or A182 Gr. F6a
Yoke Sleeve Ductile Iron or Bronze A439 Gr. D2C or B62
Sleeve Gland Carbon Steel A216 Gr. WCB
Gland Flange Carbon Steel A105
Gland Ring Stainless Steel A182 Gr. F6a
Wheel Nut Carbon Steel A105
Bonnet Bolt Alloy Steel A193 Gr. B7/B7M B
Bonnet Nut Alloy Steel A194 Gr. 2H/2HM
Gland Bolt Alloy Steel A193 Gr. B7
Gland Nut Alloy Steel A194 Gr. 2H
Gland Bolt Pin Alloy Steel A108 Gr. 1020
Bearing - Thrust Ball
Grease Nipple Carbon Steel A307 Gr. B
Set Screw Carbon Steel A307 Gr. B
Name Plate Stainless Steel 304/AL
Packing Asbestos Free Reinforced Graphite
Gasket 316/Graphite Reinforced Graphite 316 Tanged

Standards
Face to Face/End to End ANSI B16.10
Flange Dimensions ANSI B16.5/26” & larger MSS SP-44
A
Basic Design API 600
Testing API 598

DIMENSIONS (MM)
Size (in) 2” 2-1/2” 3” 4” 6” 8” 10” 12” 14” 16”
1-1/2”
A. Face to Face RF 165 178 190 203 229 268 292 330 356 381 406
A. End to End BW 165 216 241 283 305 403 419 457 502 571 610
B. Valve Open 365 390 435 511 610 765 978 1146 1372 1587 1759
C. Hand Wheel Dia 229 229 229 254 305 356 406 457 508 559 559
Weight (Kg) RF * 20 24 28 30 50 85 127 195 283 450 560

For 1/2” to 1” dimensions see page 57 and overview brochure.

DIMENSIONS (MM) A
Size (in) 18” 20” 22” 24” 26” 28” 30” 32” 36” 42” 48” (BW)

A. Face to Face RF 432 457 508 508 559 610 610 660 711 787 914
A. End to End BW 660 711 762 813 864 914 914 965 1016 1092 -
B. Valve Open 1930 2156 2346 2515 2721 2896 3130 3264 3588 4610 4842
C. Hand Wheel Dia 559 610 660 660 813 813 813 815 813 813 -
Weight (Kg) RF * 700 900 1050 1350 2000 2400 2800 3400 3820 5900 7300
For 1/2” to 1” dimensions see page 57 and overview brochure.
For CF8/CF8M 150lb gate see page 57.
* For Buttweld weights see overview brochure.

AU S T R A L I A N P I P E L I N E VA LV E 23
GATE VALVES - CAST STEEL

GATE VALVE
CAT 40~600AP33XXXXXXXXXX-XX CLASS 300
FULL PORT DESIGN
Description Material Specs.
Body Carbon Steel A216 Gr. WCB
C
Bonnet Carbon Steel A216 Gr. WCB
Disc / Facing Stainless Steel A216 Gr. WCB+410SS/CR13 or Stellite/HF
Stem Stainless Steel A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel Ductile Iron A536 Gr. 65-45-12
Seat / Facing Stainless Steel/HF A105/F6a+410SS/CR13/Stellite
Back Seat Ring Stainless Steel A276 Gr. 410 or A182 Gr. F6a
Yoke Sleeve Ductile Iron or Bronze A439 Gr. D2C or B62
Sleeve Gland Carbon Steel A216 Gr. WCB
Gland Flange Carbon Steel A105
Gland Ring Stainless Steel A182 Gr. F6a
Wheel Nut Carbon Steel A105
Bonnet Bolt Alloy Steel A193 Gr. B7/B7M B
Bonnet Nut Alloy Steel A194 Gr. 2H/2HM
Gland Bolt Alloy Steel A193 Gr. B7
Gland Nut Alloy Steel A194 Gr. 2H
Gland Bolt Pin Alloy Steel A108 Gr. 1020
Bearing - Thrust Ball
Grease Nipple Carbon Steel A307 Gr. B
Set Screw Carbon Steel A307 Gr. B
Name Plate Stainless Steel 304/AL
Packing Asbestos Free Reinforced Graphite
Gasket Spiral Wound 304/316 Graphite filled

Standards
Face to Face/End to End ANSI B16.10
Flange Dimensions ANSI B16.5
A
Basic Design API 600
Testing API 598

DIMENSIONS (MM)
Size (in) 2” 2-1/2” 3” 4” 6” 8” 10” 12” 14” 16”
1-1/2”
A. Face to Face RF 190 216 241 283 305 403 419 457 502 762 838
A. End to End BW 190 216 241 283 305 403 419 457 502 762 838
B. Valve Open 365 429 457 527 619 829 1025 1213 1473 1589 1784
C. Hand Wheel Dia 229 229 229 254 305 406 457 508 559 559 559
Weight (Kg) RF * 20 24 44 50 74 137 217 337 580 715 1050
For 1/2” to 1” dimensions see page 58 and overview brochure.
For RTJ & 5” dimensions see overview brochure.

DIMENSIONS (MM) A
(BW)
Size (in) 18” 20” 24”
A. Face to Face RF 914 991 1143
A. End to End BW 914 991 1143
B. Valve Open 1965 2194 2578
C. Hand Wheel Dia 610 660 660
Weight (Kg) RF * 1235 1655 2320
For CF8/CF8M 300Lb gate see page 58.
* For Buttweld weights see overview brochure.

24 AU S T R A L I A N P I P E L I N E VA LV E
GATE VALVES - CAST STEEL

GATE VALVE
CAT 40~1200AP76XXXXXXXXXX-XX CLASS 600
FULL PORT DESIGN
Description Material Specs.
Body Carbon Steel A216 Gr. WCB
Bonnet Carbon Steel A216 Gr. WCB
Disc / Facing Stainless Steel A216 Gr. WCB+410SS/CR13 or Stellite/HF
Stem Stainless Steel A276 Gr.410 or A182 Gr. F6a/CR13 C
Hand Wheel Ductile Iron A536 Gr. 65-45-12
Seat / Facing Stainless Steel/HF A105/F6a+410SS/CR13/Stellite
Back Seat Ring Stainless Steel A276 Gr. 410 or A182 Gr. F6a
Yoke Sleeve Ductile Iron or Bronze A439 Gr. D2C or B62
Sleeve Gland Carbon Steel A216 Gr. WCB
Gland Flange Carbon Steel A105
Gland Ring Stainless Steel A182 Gr. F6a
Wheel Nut Carbon Steel A105
Bonnet Bolt Alloy Steel A193 Gr. B7/B7M
B
Bonnet Nut Alloy Steel A194 Gr. 2H/2HM
Gland Bolt Alloy Steel A193 Gr. B7
Gland Nut Alloy Steel A194 Gr. 2H
Gland Bolt Pin Alloy Steel A108 Gr. 1020
Bearing - Thrust Ball
Grease Nipple Carbon Steel A307 Gr. B
Set Screw Carbon Steel A307 Gr. B
Name Plate Stainless Steel 304/AL
Packing Asbestos Free Reinforced Graphite
Gasket Metal Ring Joint or Spiral Wound SS Graphite filled

Standards
Face to Face/End to End ANSI B16.10
Flange Dimensions ANSI B16.5 A
Basic Design API 600
Testing API 598

DIMENSIONS (MM)
Size (in) 1-1/2” 2” 2-1/2” 3” 4” 6” 8” 10” 12” 14” 16”
A. Face to Face RF 241 292 330 356 432 559 660 787 838 889 991
A. Face to Face RTJ 241 390 333 359 435 562 664 790 841 892 994
A. End to End BW 241 292 330 356 432 559 660 787 838 889 991
B. Valve Open 362 387 457 514 638 838 1029 1270 1486 1667 1832
C. Hand Wheel Dia 229 229 254 305 406 508 559 559 610 660 660
Weight (Kg) RF 35 48 60 85 135 325 515 840 1100 1360 1910
Weight (Kg) BW 22 38 45 70 105 265 380 700 925 1240 1580

DIMENSIONS (MM) A
Size (in) 18” 20” 24” (BW)
A. Face to Face RF 1092 1194 1397
A. Face to Face RTJ 1095 1197 1400
A. End to End BW 1092 1194 1397
B. Valve Open 2013 2331 2610
C. Hand Wheel Dia 813 813 813
Weight (Kg) RF 2335 2750 4450
Weight (Kg) BW 1900 2150 3660
For 5” and 26” to 36” dimensions see overview brochure.

AU S T R A L I A N P I P E L I N E VA LV E 25
GATE VALVES - CAST STEEL

GATE VALVE
CAT 50~500AP83XXXXXXXXXX-XX CLASS 900
FULL PORT DESIGN
Description Material Specs.
Body Carbon Steel A216 Gr. WCB
Bonnet Carbon Steel A216 Gr. WCB
Disc / Facing Stainless Steel A216 Gr. WCB+410SS/CR13 or Stellite/HF
Stem Stainless Steel A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel Ductile Iron A536 Gr. 65-45-12 C

Seat / Ring Carbon Steel/HF A105/F6a+410SS/CR13/Stellite


Back Seat Ring Stainless Steel A182 Gr. F6a
Yoke Sleeve Ductile Iron or Bronze A439 Gr. D2C or B62
Sleeve Gland Carbon Steel A216 Gr. WCB
Gland Flange Carbon Steel A105
Gland Ring Stainless Steel A182 Gr. F6a
Wheel Nut Carbon Steel A105
Bonnet Bolt Alloy Steel A193 Gr. B7/B7M
Bonnet Nut Alloy Steel A194 Gr. 2H/2HM B

Gland Bolt Alloy Steel A193 Gr. B7/B7M


Gland Nut Alloy Steel A194 Gr. 2H.2HM
Gland Bolt Pin Alloy Steel A108 Gr. 1020
Bearing - Thrust Ball
Grease Nipple Carbon Steel A307 Gr. B
Set Screw Carbon Steel A307 Gr. B
Name Plate Stainless Steel 304/AL
Packing Asbestos Free Reinforced Graphite
Gasket Metal Ring Joint or Spiral Wound SS, Graphite filled

Standards
Face to Face/End to End ANSI B16.10
Flange Dimensions ANSI B16.5
A
Basic Design* API 600, ANSI B16.34
Testing API 598
*10” and over sizes are according to ANSI B16.34
DIMENSIONS (MM)
Size (in) 2” 2-1/2” 3” 4” 6” 8” 10” 12” 14” 16” 18”
A. Face to Face RF/BW 368 419 381 457 610 737 838 965 1029 1130 1219
A. Face to Face RTJ 371 422 384 460 613 740 841 968 1038 1140 1232
B. Valve Open 660 702 800 902 1121 1470 1571 1715 1880 2067 2267
C. Hand Wheel Dia 356 406 356 559 610 813 610 610 610 760 -
Weight (Kg) RF 100 140 120 190 460 860 1050 1600 2220 3000 3870
Weight (Kg) BW 80 120 110 180 400 710 830 1350 1890 2565 3300
Note: 900 2” & 2-1/2“ are the same as 1500 2” & 2-1/2”
LB LB

DIMENSIONS (MM) A
(BW)
Size (in) 20”
A. Face to Face RF 1321
A. Face to Face RTJ 1333
B. Valve Open 2440
C. Hand Wheel Dia 760
Weight (Kg) RF 4860
Weight (Kg) BW 4050
For 5” and 24” dimensions & weights see overview brochure.

26 AU S T R A L I A N P I P E L I N E VA LV E
GATE VALVES - CAST STEEL

GATE VALVE
CAT 50~500AP87XXXXXXXXXX-XX CLASS 1500
FULL PORT DESIGN
Description Material Specs.
Body Carbon Steel A216 Gr. WCB
Bonnet Carbon Steel A216 Gr. WCB
Disc Facing Stainless Steel A216 Gr. WCB+410SS/CR13 or Stellite/HF
Stem Stainless Steel A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel Ductile Iron A536 Gr. 65-45-12 C
Seat / Ring Carbon Steel/HF A105/F6a+410SS/CR13/Stellite
Back Seat Ring Stainless Steel A182 Gr. F6a
Yoke Sleeve Ductile Iron or Bronze A439 Gr. D2C or B62
Sleeve Gland Carbon Steel A216 Gr. WCB
Gland Flange Carbon Steel A105
Gland Ring Stainless Steel A182 Gr. F6a
Wheel Nut Carbon Steel A105 Zn. Plating
Bonnet Bolt Alloy Steel A193 Gr. B7/B7M
Bonnet Nut Alloy Steel A194 Gr. 2H/2HM
B
Gland Bolt Alloy Steel A193 Gr. B7/B7M
Gland Nut Alloy Steel A194 Gr. 2H/2HM
Gland Bolt Pin Alloy Steel A108 Gr. 1020
Bearing - Thrust Ball
Grease Nipple Carbon Steel A307 Gr. B
Set Screw Carbon Steel A307 Gr. B
Name Plate Stainless Steel 304/AL
Packing Asbestos Free Reinforced Graphite
Gasket Metal Ring Joint or Spiral Wound SS Graphite filled

Standards
Face to Face/End to End ANSI B16.10
Flange Dimensions ANSI B16.5
Basic Design* API 600, ANSI B16.34
A
Testing API 598
*10” and over sizes are according to ANSI B16.34
DIMENSIONS (MM)
Size (in) 2” 2-1/2” 3” 4” 6” 8” 10” 12” 14” 16” 18”
A. Face to Face RF/BW 368 419 470 546 705 832 991 1130 1257 1384 1537
A. Face to Face RTJ 371 422 473 549 711 841 1000 1146 1276 1407 1559
B. Valve Open 590 702 781 879 1181 1343 1511 1711 1880 2067 2267
C. Hand Wheel Dia 356 406 406 559 610 813 915 915 915 - -
Weight (Kg) RF 100 140 180 340 700 1211 2092 2951 4382 6950 9000
Weight (Kg) BW 90 130 160 240 590 986 1765 2586 3659 6000 7740

DIMENSIONS (MM)
Size (in) 20”
A
A. Face to Face RF 1664 (BW)
A. Face to Face RTJ 1686
A. Short Pattern End to End BW 1473
B. Valve Open 2440
C. Hand Wheel Dia -
Weight (Kg) RF 11130
Weight (Kg)Short Pattern BW -
Long Pattern BW 9560
For 5” and 24” dimensions & weights see overview brochure.

AU S T R A L I A N P I P E L I N E VA LV E 27
GLOBE VALVES - CAST STEEL

GLOBE VALVE
CAT 50~400AP143XXXXXXXXXX-XX CLASS 150
C
FULL PORT DESIGN
Description Material Specs.
Body Carbon Steel A216 Gr. WCB
Bonnet Carbon Steel A216 Gr. WCB
Disc / Facing Stainless Steel A216 Gr. WCB+410SS/CR13/Stellite
Stem Stainless Steel A276 Gr.410 or A182 Gr. F6a
Hand Wheel Ductile Iron A536 Gr. 65-45-12
Seat Stainless Steel A182 Gr. F6a/CR13-Stellite/HF
B
Back Seat Ring Stainless Steel A276 Gr.410 or A182 Gr. F6a
Gland Flange Carbon Steel A105
Gland Ring Stainless Steel A182 Gr. F6a/A276 Gr.410
Disc Gland Stainless Steel A217 Gr. CA-15/A276 Gr.410
Yoke Bush Stainless Steel or Bronze A439 Gr. D2C or B62
Bonnet Bolt Alloy Steel A193 Gr. B7/B7M
Bonnet Nut Alloy Steel A194 Gr. 2H/2HM
Gland Bolt Alloy Steel A193 Gr.B7
Gland Nut Alloy Steel A194 Gr. 2H
Gland Bolt Pin Alloy Steel A108 Gr. 1020
Wheel Nut Stainless Steel A192 Gr. 8/A105
Name Plate Stainless Steel 304/AL
Packing Asbestos Free Reinforced Graphite
A
Gasket Spiral Wound 304/316 Graphite filled

Standards
Face to Face/End to End ASME B16.10
Flange Dimensions ASME B16.5
Basic Design ASME B16.34 / API 623*
Testing API 598
*Stuffing box chamber & stem smoothness to API 623 and API 600

Body Guided Disc


DIMENSIONS (MM) Body guided disc style eliminates side thrust and
Size (in) 2” 2-1/2” 3” 4” 6” 8” 10” 12” 14” 16” provides longer disc, seat and body life as well as
A. Face to Face RF 203 216 241 292 406 495 622 698.5 787 914 ensuring positve shut-off and low closing torque.
A. End to End BW 203 216 241 292 406 495 622 698.5 787 914
B. Valve Open 330 365 413 463 536 616 746 832 1375 1569
C. Hand Wheel Dia 203 229 254 305 356 406 559 559 600 600
Weight (Kg) RF 20 26 35 65 113 190 238 410 560 890
Weight (Kg) BW 18 22 28 55 93 170 215 370 500 795

For RTJ dimensions and 5” dimensions, see overview brochure.


For 1/2” to 1 1/2” see page 59 and overview brochure.
For CF8/CF8M Globe 150Lb see page 59. A
(BW)

34 AU S T R A L I A N P I P E L I N E VA LV E
GLOBE VALVES - CAST STEEL

GLOBE VALVE
CAT 50~400AP151XXXXXXXXXX-XX CLASS 300
C
FULL PORT DESIGN
Description Material Specs.
Body Carbon Steel A216 Gr. WCB
Bonnet Carbon Steel A216 Gr. WCB
Disc / Facing Stainless Steel A216 Gr. WCB+410SS/CR13/Stellite
Stem Stainless Steel A276 Gr.410 or A182 Gr. F6a
Hand Wheel Ductile Iron A536 Gr. 65-45-12
Seat Stainless Steel A182 Gr. F6a/CR13, Stellite/HF B
Back Seat Ring Stainless Steel A276 Gr.410 or A182 Gr. F6a
Gland Flange Carbon Steel A105
Gland Ring Stainless Steel A182 Gr. F6a/A276 Gr.410
Disc Gland Stainless Steel A217 Gr. CA-15/A276 Gr.410
Yoke Bush Stainless Steel or Bronze A439 Gr. D2C or B62
Bonnet Bolt Alloy Steel A193 Gr. B7/B7M
Bonnet Nut Alloy Steel A194 Gr. 2H/2HM
Gland Bolt Alloy Steel A193 Gr.B7/2HM
Gland Nut Alloy Steel A194 Gr. 2H
Gland Bolt Pin Alloy Steel A108 Gr. 1020
Wheel Nut Stainless Steel A194 Gr. 8/A105
Name Plate Stainless Steel 304/AL
Packing Asbestos Free Reinforced Graphite A
Gasket Spiral Wound 304/316 Graphite filled

Standards
Face to Face/End to End ASME B16.10
Flange Dimensions ASME B16.5
Basic Design ASME B16.34 / API 623*
Testing API 598
*Stuffing box chamber & stem smoothness to API 623 and API 600

Body Guided Disc


DIMENSIONS (MM) Body guided disc style eliminates side thrust and
Size (in) 2” 2-1/2” 3” 4” 6” 8” 10” 12” 14” 16” provides longer disc, seat and body life as well as
A. Face to Face RF 267 292 317 356 444 559 622 711 838 863 ensuring positve shut-off and low closing torque.
A. End to End BW 267 292 317 356 444 559 622 711 838 863
B. Valve Open 356 400 448 537 625 800 990 1170 1380 1480
C. Hand Wheel Dia 205 229 254 305 406 559 559 559 700 -
Weight (Kg) RF 30 37 60 90 176 333 340 550 765 1100
Weight (Kg) BW 25 30 52 75 150 295 310 510 - -

For RTJ dimensions 2” - 16” and 5” RF/RTJ dimensions, see overview brochure.
For 1/2” to 1-1/2” see page 59 and overview brochure.
For CF8/CF8M Globe 300# see page 59. A
(BW)

Torque Arm
Used in larger sizes the torque arm prevents stem movement which reduces wear on packing rings and en-
ables better sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also
provides visual stem position indication and can be interfaced with position switches. Optional live loaded
packing system is shown.

AU S T R A L I A N P I P E L I N E VA LV E 35
GLOBE VALVES - CAST STEEL

GLOBE VALVE
CAT 50~400AP171XXXXXXXXXX-XX CLASS
C
600
FULL PORT DESIGN
Description Material Specs.
Body Carbon Steel A216 Gr. WCB
Bonnet Carbon Steel A216 Gr. WCB
Disc / Facing Stainless Steel A216 Gr. WCB+410SS/CR13/Stellite
Stem Stainless Steel A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel Ductile Iron A536 Gr. 65-45-12
Seat Stainless Steel A182 Gr. F6a/CR13, Stellite/HF
Back Seat Ring Stainless Steel A276 Gr.410 or A182 Gr. F6a B

Gland Flange Carbon Steel A105


Gland Ring Stainless Steel A182 Gr. F6a
Disc Gland Stainless Steel A217 Gr. CA-15
Yoke Bush Ductile Iron or Bronze A439 Gr. D2C or B62
Bonnet Bolt Alloy Steel A193 Gr. B7/B7M
Bonnet Nut Alloy Steel A194 Gr. 2H/2HM
Gland Bolt Alloy Steel A193 Gr. B7
Gland Nut Alloy Steel A194 Gr. 2H
Gland Bolt Pin Alloy Steel A108 Gr. 1020
Wheel Nut Stainless Steel A194 Gr. 8/A105
Name Plate Stainless Steel 304/AL
Packing Asbestos Free Reinforced Graphite
A
Gasket Metal Ring Joint or Spiral Wound SS Graphite filled

Standards
Face to Face/End to End ASME B16.10
Flange Dimensions ASME B16.5
Basic Design ASME B16.34 / API 623*
Testing API 598
*Stuffing box chamber & stem smoothness to API 623 and API 600

DIMENSIONS (MM) Body Guided Disc


Size (in) 2” 2-1/2” 3” 4” 6” 8” 10” 12” 14” 16” Body guided disc style eliminates side thrust and
A. Face to Face RF 292 330 356 432 559 660 787 838 889 991 provides longer disc, seat and body life as well as
ensuring positve shut-off and low closing torque.
A. Face to Face RTJ 295 333 359 435 562 663 790 841 892 994
A. End to End BW 292 330 356 432 559 660 787 838 892 994
B. Valve Open 425 438 546 663 889 997 865 1101 1426 1431
C. Hand Wheel Dia 254 305 356 457 559 660 610 660 - -
Weight (Kg) RF 39 56 68 121 280 450 720 950 1750 2260
Weight (Kg) BW 35 44 59 97 230 380 580 830 - -

For 1/2” to 1-1/2” see overview brochure.


A
(BW)

Torque Arm
Used in larger sizes the torque arm prevents stem movement which reduces wear on packing rings and en-
ables better sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also
provides visual stem position indication and can be interfaced with position switches. Optional live loaded
packing system is shown.

36 AU S T R A L I A N P I P E L I N E VA LV E
GLOBE VALVES - CAST STEEL

GLOBE VALVE
CAT 50~400AP183XXXXXXXXXX-XX CLASS 900
FULL PORT DESIGN C

Description Material Specs.


Body Carbon Steel A216 Gr. WCB
Bonnet Carbon Steel A216 Gr. WCB
Disc / Facing Stainless Steel A216 Gr. WCB+410SS/CR13/Stellite
Stem Stainless Steel A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel Ductile Iron A536 Gr. 65-45-12
Seat Stainless Steel A182 Gr. F6a/CR13, Stellite/HF
Back Seat Ring Stainless Steel A276 Gr.410 or A182 Gr. F6a
Gland Flange Carbon Steel A105 B
Gland Ring Stainless Steel A182 Gr. F6a
Disc Gland Stainless Steel A217 Gr. CA-15
Yoke Bush Ductile Iron or Bronze A439 Gr. D2C or B62
Bonnet Bolt Alloy Steel A193 Gr. B7/B7M
Bonnet Nut Alloy Steel A194 Gr. 2H/2HM
Gland Bolt Alloy Steel A193 Gr. B7
Gland Nut Alloy Steel A194 Gr. 2H
Gland Bolt Pin Alloy Steel A108 Gr. 1020
Wheel Nut Stainless Steel A194 Gr. 8/A105
Name Plate Stainless Steel 304/AL
Packing Asbestos Free Reinforced Graphite
A
Gasket Metal Ring Joint or Spiral Wound SS Graphite filled

Standards
Face to Face/End to End ASME B16.10
Flange Dimensions ASME B16.5
Basic Design ASME B16.34 / API 623*
Testing API 598
*Stuffing box chamber & stem smoothness to API 623 and API 600

DIMENSIONS (MM) Body Guided Disc


Size (in) 2” 2-1/2” 3” 4” 6” 8” 10” 12” 14” 16” Body guided disc style eliminates side thrust and
A. Face to Face RF/BW 368 419 381 457 610 737 838 965 1029 1130 provides longer disc, seat and body life as well as
ensuring positve shut-off and low closing torque.
A. Face to Face RTJ 371 422 384 460 613 740 841 968 1038 1140
A. Short Pattern End to End BW 216 254 305 256 508 660 - - - -
B. Valve Open 597 648 724 832 1019 1181 1540 1840 2135 2380
C. Hand Wheel Dia 406 457 457 559 750 750 750 - - -
Weight (Kg) Short Pattern BW 60 85 80 130 229 1110 - - - -
Weight (Kg) Long Pattern BW 73 110 95 150 310 1225 1345 1900 2130 2860
Weight (Kg) Long Pattern RF 98 130 110 180 440 1346 1400 2220 2650 3300

Note:- 900LB 2” & 2-1/2” are the same as 1500LB 2” & 2-1/2” A
Parabolic disc for low torque (BW)
For 1/2” to 1-1/2” dimensions see overview brochure.

Torque Arm
Used in larger sizes the torque arm prevents stem movement which reduces wear on packing rings and en-
ables better sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also
provides visual stem position indication and can be interfaced with position switches. Optional live loaded
packing system is shown.

AU S T R A L I A N P I P E L I N E VA LV E 37
GLOBE VALVES - CAST STEEL

GLOBE VALVE
CAT 50~300AP189XXXXXXXXXX-XX CLASS 1500

FULL PORT DESIGN C

Description Material Specs.


Body Carbon Steel A216 Gr. WCB
Bonnet Carbon Steel A216 Gr. WCB
Disc / Facing Stainless Steel A216 Gr. WCB+410SS/CR13/Stellite
Stem Stainless Steel A276 Gr.410 or A182 Gr. F6a/CR13
Hand Wheel Ductile Iron A536 Gr. 65-45-12
Seat Stainless Steel A182 Gr. F6a/CR13, Stellite/HF
Back Seat Ring Carbon Steel A276 Gr.410 or A182 Gr. F6a
Gland Flange Carbon Steel A105 B

Gland Ring Stainless Steel A182 Gr. F6a


Disc Gland Stainless Steel A217 Gr. CA-15
Yoke Bush Ductile Iron or Bronze A439 Gr. D2C or B62
Bonnet Bolt Alloy Steel A193 Gr. B7/B7M
Bonnet Nut Alloy Steel A194 Gr. 2H/2HM
Gland Bolt Alloy Steel A193 Gr. B7
Gland Nut Alloy Steel A194 Gr. 2H
Gland Bolt Pin Alloy Steel A108 Gr. 1020
Wheel Nut Stainless Steel A194 Gr. 8/A105
Name Plate Stainless Steel 304/AL
Packing Asbestos Free Reinforced Graphite
A
Gasket Metal Joint or Spiral Wound SS Graphite filled

Standards
Face to Face/End to End ASME B16.10
Flange Dimensions ASME B16.5
Basic Design ASME B16.34 / API 623*
Testing API 598
*Stuffing box chamber & stem smoothness to API 623 and API 600

DIMENSIONS (MM) Body Guided Disc


Size (in) 2” 2-1/2” 3” 4” 6” 8” 10” 12”
Body guided disc style eliminates side thrust and
provides longer disc, seat and body life as well as
A. Face to Face RF/BW 368 419 470 546 705 832 991 1130
ensuring positve shut-off and low closing torque.
A. Face to Face RTJ 371 422 473 549 708 835 1000 1146
A. Short Pattern End to End
216 254 305 406 559 711
BW
B. Valve Open 597 648 724 816 1019 1181 1610 1950
C. Hand Wheel Dia 406 457 559 610 813 - - -
Weight (Kg) Short Pattern BW 60 85 120 220 490 1150
Weight (Kg) Long Pattern BW 98 130 170 255 590 1290 1700 2600
Weight (Kg) Long Pattern RF 73 110 140 230 540 1190 1480 2300
A
Parabolic disc for low torque
(BW)
For 1/2” to 1-1/2” dimensions see overview brochure.

Torque Arm
Used in larger sizes the torque arm prevents stem movement which reduces wear on packing rings and en-
ables better sealing as well as reducing torque. Non rotating stem, only the stem nut rotates. The arm also
provides visual stem position indication and can be interfaced with position switches. Optional live loaded
packing system is shown.

38 AU S T R A L I A N P I P E L I N E VA LV E
CHECK VALVES - CAST STEEL

SWING CHECK VALVE


CAT XXXAP147XXXX-XX CLASS 150
FULL PORT DESIGN
Description Material Specs.
Body Carbon Steel A216 Gr. WCB
Cover Carbon Steel A216 Gr. WCB
Disc / Facing Stainless Steel A216 Gr. WCB+CR13/410SS/Stellite
Hinge Carbon Steel A276 Gr. 410 or A182 Gr. F6a/CR13
Hinge Pin Stainless Steel A182 Gr. F6a/CR13
B
Seat / Facing Stainless Steel A105 + CR13/410SS/Stellite
Plug Carbon Steel A108 Gr. 1045
Cover Bolt Alloy Steel A193 Gr. B7/B7M
Cover Nut Alloy Steel A194 Gr. 2H/2HM
Disc Nut Stainless Steel A563 Gr. B
Washer Stainless Steel A276 Gr. 410
Eye Bolt Carbon Steel A105
Name Plate Stainless Steel 304 AL
Gasket Spiral Wound 304/316 Graphite filled

Standards
Face to Face/End to End ASME B16.10
Flange Dimensions ASME B16.5
Basic Design ASME B16.34/API 594*/API 6D**
Testing API 598
*Full API 594 compliance where stated.
**API 6D also available, refer to drawing.

A
DIMENSIONS (MM) (BW)

Size (in) 2” 2-1/2” 3” 4” 6” 8” 10” 12” 14” 16”


1-1/2”
A. Face to Face RF 165 203 216 237 292 356 495 622 698 787 864
A. End to End BW 165 203 216 237 292 356 495 622 698 787 864
B. Height 114 140 140 156 184 292 353 371 416 489 521
Weight (Kg) RF 11 15 23 33 44 78 137 207 279 428 555
Weight (Kg) BW 8.5 12 16 24 34 63 122 175 229 368 483

DIMENSIONS (MM)
Size (in) 18” 20” 24” 28” 30”
A. Face to Face RF 978 978 1295 1448 1524
A. End to End BW 978 978 1295 1448 1524
B. Height 559 590 702 710 870
Weight (Kg) RF 775 835 1300 1450 1620
Weight (Kg) BW 685 720 1150 1300 1450

For RTJ dimensions see overview brochure.


For 5” dimensions see page 60 and overview brochure. A
For 1/2” to 1” dimensions see page 60 and overview brochure..
For CF8/CF8M 150Lb see page 60.
API 6D Version

AU S T R A L I A N P I P E L I N E VA LV E 44
CHECK VALVES - CAST STEEL

SWING CHECK VALVE


CAT XXXAP159XXXX-XX CLASS 300

FULL PORT DESIGN


Description Material Specs.
Body Carbon Steel A216 Gr. WCB
Cover Carbon Steel A216 Gr. WCB
Disc / Facing Stainless Steel A216 Gr. WCB+CR13/410SS/Stellite
Hinge Carbon Steel A216 Gr WCB
Hinge Pin Stainless Steel A182 Gr. F6a/CR13
B
Seat / Facing Stainless Steel A105 + CR13/410SS/Stellite
Plug Carbon Steel A108 Gr.1045
Cover Bolt Alloy Steel A193 Gr. B7/B7M
Cover Nut Alloy Steel A194 Gr. 2H/2HM
Disc Nut Carbon Steel A563 Gr. B
Washer Stainless Steel A276 Type 410
Eye Bolt Carbon Steel B A307 Gr. B
Name Plate Stainless Steel 304/AL
Gasket Spiral Wound 304/316 Graphite filled

Standards
Face to Face/End to End ASME B16.10
Flange Dimensions ASME B16.5
Basic Design ASME B16.34/API 594*/API 6D**
Testing API 598
*Full API 594 compliance where stated.
**API 6D also available, refer to drawing. A
(BW)
DIMENSIONS (MM)
Size (in) 2” 2-1/2” 3” 4” 6” 8” 10” 12” 14” 16”
1-1/2”
A. Face to Face RF 241 267 292 317 356 444 533 622 711 838 864
A. End to End BW 241 267 292 317 356 444 533 622 711 838 864
B. Height 140 149 165 184 209 305 350 353 422 479 521
Weight (Kg) RF 12 21 24 39 60 120 219 345 460 700 774
Weight (Kg) BW 10 15 17 30 50 92 180 255 360 490 640 B

DIMENSIONS (MM)
Size (in) 18” 20” 24” 28” 30”
A. Face to Face RF 978 1016 1346 1499 1595
A. End to End BW 978 1016 1346 1499 1595
B. Height 714 746 780 790 820
Weight (Kg) RF 1000 1273 1650 1725 1819
Weight (Kg) BW 850 1100 1400 1570 1700
A
For RTJ dimensions see overview brochure.
For 5” dimensions see page 60 and overview brochure.
For 1/2” to 1” dimensions see page 60 and overview brochure. API 6D Version
For CF8/CF8M 300Lb see page 60.

45 AU S T R A L I A N P I P E L I N E VA LV E
CHECK VALVES - CAST STEEL

SWING CHECK VALVE


CAT XXXAP175XXXX-XX CLASS 600

FULL PORT DESIGN


Description Material Specs.
Body Carbon Steel A216 Gr. WCB
Cover Carbon Steel A216 Gr. WCB
Disc / Facing Stainless Steel A216 Gr. WCB+CR13/410SS/Stellite
Hinge Carbon Steel A216 Gr WCB
B
Hinge Pin Stainless Steel A182 Gr. F6a/CR13
Seat / Facing Stainless Steel A105 + CR13/410SS/Stellite
Plug Carbon Steel A108 Gr.1045
Cover Bolt Alloy Steel A193 Gr. B7/B7M
Cover Nut Alloy Steel A194 Gr. 2H/2HM
Disc Nut Carbon Steel A563 Gr. B
Washer Stainless Steel A276 Type 410
Eye Bolt Carbon Steel A307 Gr. B
Name Plate Stainless Steel 304/AL
Gasket Metal Ring Joint or Spiral Wound SS Graphite filled
A

Standards
Face to Face/End to End ASME B16.10
Flange Dimensions ASME B16.5
Basic Design ASME B16.34/API 594*/API 6D**
Testing API 598
*Full API 594 compliance where stated.
**API 6D also available, refer to drawing. A
(BW)
DIMENSIONS (MM)
Size (in) 2” 2-1/2” 3” 4” 6” 8” 10” 12” 14” 16” 18”
A. Face to Face RF 292 330 356 432 559 660 787 838 889 991 1092
A. Face to Face RTJ 295 333 359 435 562 664 791 841 8912 994 1095
A. End to End BW 292 330 356 432 559 660 787 838 991 991 1092
B. Height 159 184 197 292 352 397 492 556 737 650 771
Weight (Kg) RF 28 38 55 87 207 354 580 790 892 1200 1600
B
Weight (Kg) BW 20 30 42 65 155 280 490 670 750 1020 1350

DIMENSIONS (MM)
Size (in) 20” 24”
A. Face to Face RF 1194 1397
A. Face to Face RTJ 1200 1407
A. End to End BW 1194 1397
B. Height 800 900
Weight (Kg) RF 2420 3150
Weight (Kg) BW 2050 2720
API 6D Version
A

AU S T R A L I A N P I P E L I N E VA LV E 46
CHECK VALVES - CAST STEEL

SWING CHECK VALVE


CAT XXXAP187XXXX-XX CLASS 900

FULL PORT DESIGN


Description Material Specs.
Body Carbon Steel A216 Gr. WCB
Cover Carbon Steel A216 Gr. WCB
Disc / Facing Stainless Steel A216 Gr. WCB+CR13/410SS/Stellite
Hinge Carbon Steel A216 Gr WCB
B
Hinge Pin Stainless Steel A182 Gr. F6a/CR13
Seat / Facing Stainless Steel A105 + CR13/410SS/Stellite
Plug Carbon Steel A108 Gr.1045
Bonnet Bolt Alloy Steel A193 Gr. B7/B7M
Bonnet Nut Alloy Steel A194 Gr. 2H/2HM
Disc Nut Carbon Steel A563 Gr. B
Washer Stainless Steel A276 Type 410
Eye Bolt Carbon Steel A307 Gr. B
Name Plate Stainless Steel 304/AL
Gasket Metal Ring Joint or Spiral Wound SS Graphite filled
A

Standards
Face to Face/End to End ASME B16.10
Flange Dimensions ASME B16.5
Basic Design ASME B16.34/API 594*/API 6D**
Testing API 598
*Full API 594 compliance where stated.
**API 6D also available, refer to drawing.
A
(BW)
DIMENSIONS (MM)
Size (in) 2” 2-1/2” 3” 4” 6” 8” 10” 12” 14” 16” 18”
A. Face to Face RF/BW-LP 368 419 381 457 610 737 838 965 1029 1130 1219
A. Face to Face RTJ 371 422 384 460 613 740 841 968 1038 1140 1232
A. Face to Face Short Pattern BW 216 254 305 356 508 660 757 914 991 1092 -
B. Height 340 371 302 333 413 495 571 535 686 757 819
Weight (Kg) Short Pattern BW 50 56 50 100 240 380 600 840 1040 1410 -
Weight (Kg) Long Pattern BW 54 60 70 110 265 498 810 1228 2009 2563 3300 B
Weight (Kg) Long Pattern RF 74 80 100 194 372 637 1065 1550 1582 2400 2800

DIMENSIONS (MM)
Size (in) 20”
A. Face to Face RF/BW 1321
A. Face to Face RTJ 1334
B. Height 867
Weight (Kg) Long Pattern BW 3100
Weight (Kg) Long Pattern RF 3500 API 6D Version
A

47 AU S T R A L I A N P I P E L I N E VA LV E
CHECK VALVES - CAST STEEL

SWING CHECK VALVE


CAT XXXAP199XXXX-XX CLASS 1500
FULL PORT DESIGN
Description Material Specs.
Body Carbon Steel A216 Gr. WCB
Cover Carbon Steel A216 Gr. WCB
Disc / Facing Stainless Steel A216 Gr. WCB+CR13/410SS/Stellite
Hinge Carbon Steel A216 Gr WCB
B
Hinge Pin Stainless Steel A182 Gr. F6a/CR13
Seat / Facing Stainless Steel A105 + CR13/410SS/Stellite
Plug Carbon Steel A108 Gr.1045
Bonnet Bolt Alloy Steel A193 Gr. B7/B7M
Bonnet Nut Alloy Steel A194 Gr. 2H/2HM
Disc Nut Carbon Steel A563 Gr. B
Washer Stainless Steel A276 Type 304
Eye Bolt Carbon Steel A307 Gr. B
Name Plate Stainless Steel 304/AL
Gasket Metal Ring Joint or Spiral Wound SS Graphite filled
A

Standards
Face to Face/End to End ASME B16.10
Flange Dimensions ASME B16.5
Basic Design ASME B16.34/API 594*/API 6D**
Testing API 598
*Full API 594 compliance where stated.
**API 6D also available, refer to drawing.
A
(BW)
DIMENSIONS (MM)
Size (in) 2” 2-1/2” 3” 4” 6” 8” 10” 12” 14” 16” 18”
A. Face to Face RF/BW 368 419 470 546 705 832 991 1130 1257 1384 1537
A. Face to Face RTJ 371 422 473 549 711 841 1000 1146 1276 1407 1559
A. Short Pattern End to End BW 216 254 305 406 559 711 867 991 1067 1194 -
B. Height 260 271 302 333 413 495 571 635 686 756 819
Weight (Kg) Short Pattern BW 58 78 89 180 400 610 990 1900 2000 3000 4200
Weight (Kg) Long Pattern RF 73 111 127 286 617 953 1460 2390 ­­­ B
Weight (Kg) Long Pattern BW 69 87 95 185 490 815 1273 2070

DIMENSIONS (MM)
Size (in) 20”
A. Face to Face RF/BW 1664
A. Face to Face RTJ 1686
A. Short Pattern End to End BW -
B. Height 2600
Weight (Kg) Short Pattern BW 4809 API 6D Version
A

AU S T R A L I A N P I P E L I N E VA LV E 48
CRYOGENIC VALVES - STAINLESS STEEL

CRYOGENIC VALVES

General Design & Wall Thickness Extended Bonnet Bolted or integral vapour
Cast Gate Valves - ASME B16.34 space extended bonnet of sufficient length to
Cast Globe Valves - ASME B16.34 keep stem packing out of the cold zone and
free of ice formation.
Inspection & Test BS 6364
Austenitic Stainless Steel Forgings or
Long Life Seating Surface Castings Tough at cryogenic
Stellite 6 faced both seat and wedge/disc temperatures and can be classed as
to prevent seizing and galling. a ‘cryogenic steel’ with good impact strength
and corrosion resistance.
End Flange Dimensions
ASME B16.5 Shell and Trim Parts are all austenitic
stainless steel and sub-zero treated in LN.
Butt Weld End Dimensions
ASME B16.25 Insulation Collar / Drip Plate A ‘welded’
insulation collar/drip plate or a ‘clamped on’
End to End Dimensions insulation collar/drip plate can be provided on
Flanged - ASME B16.10 request.
Butt Weld - ASME B16.10

*For API600 weights see page 41, 42.


For Buttweld dimensions and weights see overview brochure.
62 For RTJ dimensions see overview brochure. AU S T R A L I A N P I P E L I N E VA LV E
For 16” to 30” see overview brochure.
API 6D GATE VALVES - CAST STEEL

API 6D THROUGH CONDUIT GATE VALVES


INTRODUCTION - SLAB & GATE EXPANDING STYLE

Slab Gate Expanding Gate

OVERVIEW API 6D THROUGH CONDUIT GATE VALVES


Through conduit Full bore
The through conduit opening design provides full flow passage and allows for
the smooth passing of pipeline pigs. Pressure drop through the valve is no
greater than that through an equal length of equal diameter pipe.

External pressure relief system for cavity over


pressure protection
Due to the double tight sealing isolation design for expanding gate valve,
cavity pressure can increase significantly through thermal expansion of fluid
in the cavity. A body cavity thermal relief system can be provided to relieve
this excess body cavity pressure.

In Line repairable
The top entry design allows for access to all internal parts if maintenance is
required with the valve still in the pipeline.

Ease of on-line stem packing maintenance


Top and bottom Chevron PTFE packing + lantern ring is the standard stem
seal equipped with a stem injector with integrated check valve. Injectable
packing material can be injected directly into the packing box through the
injector to enhance stem sealing while the valve is under pressure.

Emergency sealant injection on seats


Provision of seat injectors with integrated check valve provides emergency
backup sealing. Additionally, an inner check valve is installed in front of the
seat injector to prevent blow out in case of wrong operation. If a seal surface
is damaged by foreign matter, valve leakage can be eliminated by using a
sealant injected into a specially designed groove in the seat ring assembly.
This secondary seat sealant injection backup provides a peace of mind to
users who demand reliable block valve service until the valve can be properly
serviced. Seats may be lubricated by injecting lubricant to enhance service life
and reduce operating torque.

AU S T R A L I A N P I P E L I N E VA LV E 73
TECHNICAL

CONSIDERATIONS OF TECHNICAL RISK / LIMIT OF


LIABILITY FOR APV GATE, GLOBE, CHECK VALVES
Australian Pipeline Valve don’t consider in our design the following factors of risk

1. Australian Pipeline Valve ‘Standard’ valves can be used in a temperature range between -29 to +490°C.
(Note, pressure limitations apply above 38°C refer to Pressure/Temperature charts.) For service temperatures
below -29°C valves construction materials shall be submitted to an impact test at the minimum service
temperature. For temperatures above and below the standard range, special seals need to be specified by the client.

2. The onus is on the customer to specify all materials of construction and service conditions. Australian Pipeline
Valve shall assume standard materials and conditions if not otherwise specified.

3. Australian Pipeline Valve ‘Standard’ valves are not equipped with devices suitable to avoid internal
over-pressures caused by incorrect operations of process or by-fluids & liquids subjected to an increase of
volume and/or pressure (these devices, such as the over-pressure hole in the gate or safety seats are
available upon request).

4. Australian Pipeline Valve ‘Standard’ valves are not designed with special devices to withstand a sudden thermal
jump (thermal shock).

5. In general Australian Pipeline Valve ‘Standard’ valves are not mechanically designed to bear overloads due to
exceptional atmospheric or natural phenomenon’s (such as earthquakes).

6. In general Australian Pipeline Valve ‘Standard’ valves are not designed to bear loads on flanges, on pipe
connections or pipe-line.

7. In general Australian Pipeline Valve ‘Standard’ valves can’t withstand ice inside their bodies (in this case the
user has to consider the optional stem extension for insulating, avoiding the presence of residual product inside the
valve).

8. Australian Pipeline Valve ‘Standard’ valves are not suitable for low temperature service below -29°C (-20°F)
unless supplied (in a suitable body material) with cryogenic stem extension and other modifications,
(available on request).

9. Australian Pipeline Valve ‘Standard’ valves are suitable for ‘industrial’ oxygen (not medical) service when
supplied degreased and packed in polyethylene bags only.

10. The compatibility between the valves construction materials and medium is selected by the user. The user is
ultimately responsible for verifying the compatibility between medium and materials.

11. Abrasive or dirty service applications need to be considered and stated at time of order.

VALVE START-UP
Before installing the valve onto the pipe-line it is mandatory, for the user, to verify the compatibility of the valve with
service conditions (medium, temperature and pressure). With reference to standard valves held in stock, the reseller
and end user will have to assure themselves of the compatibility between the valve and the conditions required by the
customer. Australian Pipeline Valve gate valves must be only used for on-off (fully open/fully closed) service.

Before using the valve in a potential explosive atmosphere it’s necessary for the customer to -

• To verify the correct type of valve and operator is specified.


• To verify the compatibility between the valve and the zone in which the valve should be installed
• To foresee the pipe-line ground condition on which the valve should be installed
• To check that the temperature if the valve surface is not higher than the flammable point of the atmosphere
in which the valve is installed (in this case specify an insulating cover device for the valve and an extension
for the operator)
• To avoid mechanical knocks during the installation that may cause sparks.

Australian Pipeline Valve cannot be held responsible for damage caused by use of the product for any reason, especially
if it is improper use or modified.

107 AU S T R A L I A N P I P E L I N E VA LV E
AUSTRALIAN PIPELINE VALVE BRAND RANGE - CATALOGUES

COMPLETE
PRODUCT LINE
Product Brochure Ball Valves Floating Ball Valves Ball Valves
“Australian Pipeline Valve & Trunnion Mounted Floating Small Bore Special Service

produces isolation,
control and flow reversal
protection products for
severe and critical service
media in utility, steam,
pipelines, oil & gas
and process industries. Gate, Globe & Check Gate, Globe & Check Plug Valves Lubricated, Oilfield Products
Valves - Cast Steel Valves - Forged Steel Sleeved & Lined Valves & Wellheads
APV valves and pipeline
products form the most APV FAMILY OF BRANDS RANGE - CATALOGUES
competitive portfolio
in the market.”

Diamond Gear Flowturn Ball Valves Flowturn Gate, Globe & Flowturn
Gearboxes Multiway & Deadman Check Valves Instrument Valves

Flowturn Strainers Steamco Supercheck Superseal


& Sight Glasses Steam Valves Wafer Check Valves Butterfly Valves

Superseal Torqturn Actuators TwinLok Tube Fittings Uniflo Check Valves


Industrial Ball Valves

Contact us for your local stockist/distributor

View our catalogues at www.australianpipelinevalve.com.au


www.australianpipelinevalve.com.au

LOCAL DISTRIBUTOR

Australian Stockist & Agent


Global Supply Line
Supplier of Gate Valves, Globe Valves, Piston Check Valves, Swing Check Valves
(Equivalent Style to Crane, Kitz, Neway)
email: [email protected]
website: www.australianpipelinevalve.com.au
Offices in SA (Adelaide), WA (Perth), Queensland (Brisbane), Victoria (Melbourne), also Servicing NSW (Sydney)

QUALITY ASSURANCE AND CERTIFICATION


We are continually improving all facets of quality assurance. Full metallurgical and test certificates are
always supplied for all pressure retaining parts, we also provide it on all major trim components.

We have endeavoured to provide a broad outline of our range and capabilities. Because we are continually developing new products
for our customers this catalogue will, to some extent be incomplete. This catalogue is a general overview only, individual drawings
and data sheets can be furnished on request.
If you have any requirement in the field of valves, please contact us for a prompt response. Continuous development of
Australian Pipeline Valve products may necessitate changes in the design or manufacturing processes. Australian Pipeline Valve
reserves the right to effect any such changes without prior notice.

© Australian Pipeline Valve 1990 - 2023 Edition

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