Robust Circuit Parameters Design For The CLLC Type DC Transformer
Robust Circuit Parameters Design For The CLLC Type DC Transformer
3, MARCH 2019
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HUANG et al.: ROBUST CIRCUIT PARAMETERS DESIGN FOR THE CLLC-TYPE DC TRANSFORMER IN THE HYBRID AC–DC MICROGRID 1907
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1908 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 66, NO. 3, MARCH 2019
grid (UG) collaborate to support the ac bus and the ac load. If the
wind power is sufficient, the ac bus will transfer the extra power
to the UG; if the wind power is insufficient, the UG will support
the ac bus. Between the dc and ac buses, the DCT cooperates
with the BIC to transmit the power from the dc side to the ac
side, where the power flows from the low-voltage (LV) side to
the high-voltage (HV) side of the DCT. Fig. 4. Example CLLC-DCT and its control scheme in the hybrid ac/dc
2) Scenario II: In this scenario, the dc bus and ac bus are microgrid. (a) Example CLLC-DCT. (b) 50% duty ratio-based open loop
control scheme.
independent of each other. For the dc bus side, the PV and
battery have enough power to support the dc load. For the dc
bus side, the wind power and UG also have sufficient power to C. Control Scheme of the CLLC-DCT in the Hybrid
feed the ac load. Between the dc bus and the ac bus, there is no AC/DC Microgrid
power flow through the DCT or BIC.
Since the BIC plays the power closed-loop control role in the
3) Scenario III: In this scenario, the power flows of the dc
hybrid ac/dc microgrid, 50% duty ratio open-loop control is usu-
and ac bus sides are the same with the Scenario I. The only
ally utilized by the DCT to help the BIC realize its PT function
difference is that the power flows from the ac bus to the dc bus.
due to its simple and low-cost (do not need any voltage/current
It is worth mentioning that the power flows from the HV to LV
sensors) advantages [28].
side of the DCT at this scenario.
Considering this paper focus on the CLLC-DCT, an example
CLLC-DCT is presented in Fig. 4(a) to further describe its 50%
duty ratio-based open-loop control. As seen, the CLLC-DCT
B. Cooperation Between the DCT and the BIC
contains three parts: an LV side H-bridge which formed by
According to the analysis in Section II-A, the DCT and the S1 ∼S4 , a CLLC-type HFT, a HV side H-bridge which formed
BIC work together to transfer the power between the dc bus by S10 ∼S40 . As shown in Fig. 4(b), the 50% duty ratio open-
and the ac bus. As shown in Fig. 3, where PH and PL are the loop control of the DCT sends 50% duty ratio drive signal to turn
HV and LV side power of the DCT, respectively, the detailed ON/OFF S1&4 & S10&40 . Meanwhile, its complementary signal
collaboration forms of the DCT and the BIC can be described is sent to drive S2&3 & S20&30 .
as follows. As discussed in the introduction, the performance of the open-
1) The transmission power (see PT in Fig. 3) between the dc loop control heavily depends on the circuit parameters of the
bus and the ac bus is closed-loop controlled by the BIC, CLLC-DCT. This requires the CLLC-DCT to pay more attention
whose power reference is allocated by the system-level to its circuit parameters design to help the open-loop control to
energy management system (EMS) communication bus guarantee the PT and voltage regulation.
[26].
2) There are two functions of the DCT. One is to help the III. ROBUST CIRCUIT PARAMETERS DESIGN OF THE
BIC to realize the required PT. Another one is to keep its CLLC-DCT IN THE HYBRID AC/DC MICROGRID
HV voltage (VH in Fig. 3, also the BIC input voltage) in
an allowable range to guarantee that the BIC can work In this section, a robust circuit parameters design method
well [27]. of the CLLC-DCT is proposed with full consideration of such
It is worth mentioning that since both dc-bus voltage and a realistic problem: The real inductors/capacitors values are
ac-bus voltage are already controlled by the dc submicrogrid actually different with their theoretically designed values when
and ac submicrogrid, respectively. The DCT and BIC do not their operation power and temperature are varied.
need to control the dc or dc-bus voltage in the hybrid ac/dc The target designed parameters, requirements, challenges, ro-
microgrid. bust design method, and design example are discussed succes-
sively in this section.
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HUANG et al.: ROBUST CIRCUIT PARAMETERS DESIGN FOR THE CLLC-TYPE DC TRANSFORMER IN THE HYBRID AC–DC MICROGRID 1909
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1910 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 66, NO. 3, MARCH 2019
waveform of vAB(CD) and iAB(CD) with ϕ = 0, ϕ > 0 and ϕ < 0. CxA ∈ [(1 − ξ%) CxD , (1 + ξ%) CxD ] (20b)
Fig. 6(c) and (d) shows the pL versus ϕ and pH versus ϕ curves. where Lx represents Lr 1 , Lr 2 , Lm 1 , and Lm 2 ; Cx represents
It can be seen that pL (H ) is inversely proportional to |ϕ| and has Cr 1 , and Cr 2 .LxD and CxD are the designed value of the Lx
maximum value when ϕ = 0. and Cx . LxA and CxA are the actual value of the Lx and Cx .
Therefore, if the CLLC-DCT wants to keep maximum PT ζ% and ξ% are the possible variation ranges of Lx and Cx ,
capacity in both power flows, it should let ϕ = 0. Substituting respectively [20], [28].
ϕ = 0 to (15), it can be obtained that: Therefore, according to (20), a realistic problem comes up
to the CLLC-DCT design: Even if the inductors and capacitors
ωr T = 1/ Lr 1 Cr 1 = 1/ Lr 2 Cr 2 = ωs = 2πfs . (17)
are designed very well to guarantee the PT and VCG ability of
According to (17), from the PT point of view, the design the CLLC-DCT, their actual values may be different with their
requirement of the CLLC-DCT can be summarized as: ωr T = designed values and changed with the working condition. So,
2πfs . the performance of the CLLC-DCT may not meet the designed
3) General Design Requirement Based on VCG: As requirement in practice.
shown in Fig. 4(a), VL is the dc-bus voltage and is maintained 2) Challenges and Criteria on the PT-based Design
by the dc submicrogrid. In practice, there will be some volt- Requirement:
age fluctuation of the VL to cooperate with the power dispatch a) Challenges on the PT-based Design Require-
scheme of the EMS [5]. In this paper, the actual variation range ment: In Section III-B2, the√PT-based design √ requirement of
of VL is described as (18a). the CLLC-DCT is ωr T = 1/ Lr 1 Cr 1 = 1/ Lr 2 Cr 2 = 2πfs .
Besides, the input voltage of the BIC VH is also limited to a It is known that fs is the switching frequency of the CLLC-
specific range in practice [27]. First, since the BIC is essentially DCT and is constant with a 50% duty√ ratio open-loop
√control.
a bidirectional three phase inverter, VH should guarantee that Therefore, for a CLLC-DCT, ωr T = 1/ Lr 1 Cr 1 = 1/ Lr 2 Cr 2
the BIC can support the ac-bus voltage, and hence, cannot be too is required to be equal to a constant value 2πfs . However, as
low. Second, since large VH means large voltage stress of the discussed in Section III, the actual values of the Lr 1 , Lr 2 ,
BIC, VH cannot be too high either. Here, the allowable voltage Cr 1 , and Cr 2 are not constant and changing with different
range of the VH is described as (18b) power/temperature conditions.
√ √ In other words, the requirement:
VL ∈ [(1 − β%) · VL R , (1 + β%) · VL R ] (18a) ωr T = 1/ Lr 1 Cr 1 = 1/ Lr 2 Cr 2 = 2πfs cannot be met in all
the power/temperature conditions. This is a challenge on the
VH ∈ [(1 − α%) · VH R , (1 + α%) · VH R ] (18b) PT-based design requirement of the CLLC-DCT.
where VL R is the rated voltage of the VL ; VH R is the rated b) Criteria on the PT-based Design Requirement:
voltage of the VH . β% and α% are the allowable variation Considering the CLLC-DCT mostly operates at rated power
ranges of VL R and VH R , respectively [30]. and temperature conditions in the hybrid
√ ac/dc microgrid,
√ this
For convenience, the VCG of the CLLC-DCT from the LV paper suggests to design ωr T = 1/ Lr 1 Cr 1 = 1/ Lr 2 Cr 2 =
side to the HV side is defined as M. In (18), in order to make the 2πfs according to the rated power and temperature conditions,
BIC input voltage always stay in an allowable range [i.e., (18b)] which can be expressed as
with the change of the dc-bus voltage [i.e., (18a)], the required ωr T R = 1/ Lr 1R Cr 1R = 1/ Lr 2R Cr 2R = 2πfs (21)
range of the M can be derived as
where ωr T R , Lr 1R , Lr 2R , Cr 1R , and Cr 2R are the values of the
M = VH / (nVL ) ∈ [Mm in , Mm ax ] (19a) ωr T , Lr 1 , Lr 2 , Cr 1 , and Cr 2 at the rated power and temperature
Mm in = (1 − α%) · VH R / [n · (1 + β%) · VL R ] (19b) conditions of the CLLC-DCT.
Therefore, (21) is the design criterion of the CLLC-DCT from
Mm ax = (1 + α%) · VH R / [n · (1 − β%) · VL R ] . (19c) the PT point of view.
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HUANG et al.: ROBUST CIRCUIT PARAMETERS DESIGN FOR THE CLLC-TYPE DC TRANSFORMER IN THE HYBRID AC–DC MICROGRID 1911
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TABLE I TABLE II
CASE STUDIES OF THE SOLUTIONS OF F1 (k) ≥ 0 CASE STUDIES OF THE SOLUTIONS OF F2 (k) ≤ 0
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HUANG et al.: ROBUST CIRCUIT PARAMETERS DESIGN FOR THE CLLC-TYPE DC TRANSFORMER IN THE HYBRID AC–DC MICROGRID 1913
Fig. 8. Q 1 R X versus ω ∗ curve. Since Req H R = n2 Req L R , according to (41) and (43), it can
be obtained that Q1R = Q2R .
d) Design of kR : According to (33) and (19), it can be
Substituting 19(b) and (33) into (35), it can be further derived obtained that
that
(1/Mm2 in ) > 1, (1/Mm2 ax ) < 1. (44)
1 − [(1 − α%)/(1 + β%)]2 · ω∗ Therefore, (32) is belonging to the following six cases in
Q1R X = . (36)
2 [(1 − α%)/(1 + β%)] · |ω∗2 − 1| Tables I and II.
2
Case 1: λ3 > (1/ Mmax ), ΔF 1 < 0, λ2 < 0. Here, if k > 0,
According to (26) and (36), Fig. 8 depicts the Q1R X versusω∗ F1 (k)e0.
curve. In Fig. 8, it can be obtained that 2
Case 2: λ3 > (1/ Mmax ), ΔF 1 < 0, λ2 > 0. Here, if k > 0,
F1 (k)ࣙ0.
Q1R X = min Q1R X |ω ∗ =ω ∗ m in , Q1R X |ω ∗ =ω ∗ max (37a) Case 3: λ3 > (1/ Mmax 2
), ΔF 1 e0, λ2 < 0. Here, if 0 < k < k1
Q1R X |ω ∗ =ω ∗ m in or k > k2 , F1 (k)e0.
2
Case 4: λ3 > (1/ Mmax ), ΔF 1 e0, λ2 > 0. Here, if k >0,
1 − [(1 − α%)/(1 + β%)]2 · (1 − ζ%)(1 − ξ%) F1 (k)e0.
= Case 5: λ3 < (1/ Mm2 in ), ΔF 2 e0, λ2 < 0. Here, if k > k4 ,
2 [(1 − α%)/(1 + β%)] · [1 − (1 − ζ%)(1 − ξ%)]
F2 (k) ≤ 0.
(37b)
Case 6: λ3 < (1/ Mm2 in ), ΔF 2 e0, λ2 > 0. Here, if k > k4 ,
Q1R X |ω ∗ =ω ∗ max F2 (k) ≤ 0.
According to the above cases study, if it requires F1 (k)e0 and
1 − [(1 − α%)/(1 + β%)]2 · (1 + ζ%)(1 + ξ%) F2 (k) ≤ 0 during Q1 ∈ [0, Q1 m ax ] and ω∗ ∈ [ω∗m i n , ω∗m a x ], k
= . should satisfy
2 [(1 − α%)/(1 + β%)] · [(1 + ζ%)(1 + ξ%) − 1]
(37c) k > max(k2 , k4 ) (45)
where, k2 and k4 can be derived via letting F1 (k) = 0 and
Substituting (37) into (34), the VCG-based design criterion F2 (k) = 0, respectively,
of the CLLC-DCT can be further described as
1 4λ 1
1
0 < Q1R ≤ Q1R X m in when Q1 ∈ [0, Q1max ] . (38) k2 = −λ2 + λ22 − 4λ1 λ3 + 2 λ3 − 2
2 Mm ax Mm ax
Therefore, in this paper, in order to meet (38), Q1R is recom- (46a)
mended to be designed as follows:
1 4λ1 1
k4 = −λ2 + λ22 − 4λ1 λ3 + λ3 − 2 .
Q1R X m in = Q1max . (39) 2 Mm2 in Mm in
(46b)
According to (39) and 25(b), it can be derived as
It is worth pointing out that a larger k means a larger size of
the CLLC-HFT in practice, therefore, this paper recommends to
Lr 1R Q1R X m in Req H m in (1 − ξ%)
= . (40) select the minimum value of k with the allowed range of (45).
Cr 1R n2 (1 + ζ%)
3) Design Lr 1 R , Lr 2 R , Lm 1 R , Lm 2 R , Cr 1 R , and Cr 2 R : Lr 1R ,
According to (2) and (40), Q1R can be expressed as Lr 2R , Lm 1R , Lm 2R , Cr 1R , and Cr 2R is the Lr 1 , Lr 2 , Lm 1 , Lm 2 ,
Cr 1 , and Cr 2 at the rated power and temperature condition. They
Q1R X m in Req H m in (1 − ξ%) can be obtained via ωr T R , Q1R , Q2R , and kR and (7)–(12).
Q1R = . (41)
Req H R (1 + ζ%)
E. Design Example
c) Design of Q2R : Since the CLLC-HFT is a sym- In this section, the proposed robust circuit parameters design
metrical transformer, Lr 2R = n2 · Lr 1R , Cr 2R = Cr 1R /n2 . method has been utilized to design a detailed CLLC-DCT. It is
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HUANG et al.: ROBUST CIRCUIT PARAMETERS DESIGN FOR THE CLLC-TYPE DC TRANSFORMER IN THE HYBRID AC–DC MICROGRID 1915
TABLE III
SPECIFICATIONS OF THE CLLC-DCT
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1916 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 66, NO. 3, MARCH 2019
C. VCG (M) Verification of the DCT Fig. 19. Waveforms under high-power operation. (a) Scheme of the
In order to verify the VCG of the designed CLLC-DCT from BIC and DCT parallel branches. (b) AC voltage and current in phase A
of BIC1 , and the dc voltages of BIC1 (2 ) when p T 1 (2 )r e f changed from 3
the LV side to the HV side against to the power and parameters to 6 kW. (c) DC voltage and power of DCT1 (2 ) when p T 1 r e f (p T 2 r e f ) is
variation, M has been measured at Fig. 18. In Fig. 18(a), the set as 6 kW(1.8 kW), 5.5 kW(2.3 kW), and 5.8 kW(2 kW), respectively.
M of the CLLC-DCT at full-load range when ω∗ = 1 is given.
In Fig. 18(b), the M of the CLLC-DCT when ω∗ changed from Case 1: Both the dispatched desired power pT 1r ef and pT 2r ef
ω∗ m in (0.96) to ω∗ m ax (1.04) at rated power condition is given are changed from 3 to 6 kW. It can be observed from Fig. 19(b)
by adopting the similar approach as described in Section IV-B, that the HV side voltage of the CLLC-DCT VH 1 and VH 2 are
which is basically consistent with the theoretical value. It can basically kept the same with each other. Meanwhile, the ac
be seen that, the CLLC-DCT can always keep its M between the voltage and current waveforms in phase A of BIC1 verify that
Mm in (0.96), and Mmax (1.04). Therefore, the designed CLLC- the transmission power can be effectively ensured.
DCT enjoys robust VCG. Case 2: The two parallel branches shown in Fig. 19(a) provide
Up to this moment, the experimental results have verified 7.8 kW for the high-power requirement when pT 1r ef (pT 2r ef )
the correctness of the proposed robust circuit parameters design is allocated as 6 kW (1.8 kW), 5.5 kW (2.3 kW), 5.8 kW (2 kW)
method. in turn. In Fig. 19(c), VH 1 and VH 2 are stable and kept same as
each other when the power allocation is changing.
D. Characteristics of the CLLC-DCT Under the These results verify that since the power management is en-
High-Power Condition sured by BIC, the performance of the CLLC-DCT will be effec-
tively ensured no matter how many CLLC-DCT there are when
To verify the feasibility of the CLLC-DCT at high-power ap-
the BIC works well.
plication, two BIC and CLLC-DCT parallel branches are also es-
tablished with the schematic shown in Fig. 19(a), where VH 1(2)
V. CONCLUSION
indicates the dc voltage of BIC1(2), and pT 1(2)r ef denotes the
dispatched desired power of BIC1(2) from EMS. The results are In this paper, a robust circuit parameters design method was
shown in Fig. 19(b) and (c), respectively. proposed for the CLLC-DCT in the hybrid ac/dc application.
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HUANG et al.: ROBUST CIRCUIT PARAMETERS DESIGN FOR THE CLLC-TYPE DC TRANSFORMER IN THE HYBRID AC–DC MICROGRID 1917
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Trans. Ind. Electron., vol. 65, no. 3, pp. 2256–2267, Mar. 2017. vol. 62, no. 3, pp. 916–925, Mar. 2015.
Authorized licensed use limited to: Universidade Estadual de Campinas. Downloaded on April 13,2023 at 22:20:16 UTC from IEEE Xplore. Restrictions apply.
1918 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 66, NO. 3, MARCH 2019
[29] J. H Jung, H.-S. Kim, M.-H. Ryu, and J.-E. Baek, “Design methodology Xinan Zhang (S’10–M’14) received the B.E.
of bidirectional CLLC resonant converter for high-frequency isolation of degree in electrical engineering and automa-
DC distribution systems,” IEEE Trans. Power Electron., vol. 28, no. 4, tion from Fudan University, Shanghai, China, in
pp. 1741–1755, Apr. 2013. 2008, and the Ph.D. degree in electronic and
[30] P. C. Loh, D. Li, Y. K. Chai, and F. Blaabjerg, “Autonomous operation of electrical engineering from Nanyang Technolog-
hybrid microgrid with AC and DC subgrids,” IEEE Trans. Power Electron., ical University (NTU), Singapore, in 2014.
vol. 28, no. 5, pp. 2214–2223, May 2013. Then, he was a Postdocoral Researcher with
[31] C. Carretero, J. Acero, R. Alonso, J. M. Burdio, and F. Monterde, “Tem- NTU and the University of New South Wales
perature influence on equivalent impedance and efficiency of inductor from 2014 to 2017. He joined NTU as a Lecturer
systems for domestic induction heating appliances,” in Proc. IEEE 22nd in June 2017. His research interests include
Annu. Power Electron. Conf., 2007, pp. 1233–1239. electrical machine drives, control and modula-
tion of power electronic converters, and management of hybrid energy
storage systems.
Jingjing Huang (S’11–M’18) received the B.S. Peng Wang (F’18) received the B.Sc. degree
degree from the Henan University of Science in electronic engineering from Xi’an Jiaotong
and Technology, Luoyang, China, in 2008, and University, Xi’an, China, in 1978, the M.Sc. de-
the Ph.D. degree from Xi’an Jiaotong University, gree in electronic and electrical engineering
Xi’an, China, in 2014, both in electrical engineer- from Taiyuan University of Technology, Taiyuan,
ing. China, in 1987, and the M.Sc. and Ph.D. de-
Since April 2014, she has been a Lecturer grees in electrical engineering from the Univer-
with the Xi’an University of Technology, Xian, sity of Saskatchewan, Saskatoon, SK, Canada,
China. Since December 2016, she has been in 1995 and 1998, respectively.
a Postdoctoral Research Fellow with Nanyang He is currently a Professor with the School of
Technological University, Singapore. Her re- Electrical and Electronic Engineering, Nanyang
search interests include renewable energy system, high-frequency trans- Technological University, Singapore.
former, hybrid ac/dc microgrid, and high-power converters.
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