Sysmex KX-21Analyzer - Service Manual

-Table of Contents-
Appendix A KX-21 Parts List

Page
KX-21 Front View ............................................................................................................. A-1-02
KX-21 Right Side View ..................................................................................................... A-1-04
KX-21 Left Side View ..............................•.................•...................................................... A-1-06
Valve Unit A & B .............................................................................................................. A-1-08
Regulator Unit ....................... ;.......................................................................................... A-1-10
Detector Block.................................................................................................................. A-1-11
Printer Unit....................................................................................................................... A-1-12
Pneumatic Unit KX-21 ...................................................................................................... A-1·13
Pneumatic Unit KX-21 (W/PSL-21 .................. : ................................................................. A-1-14
PCB No. 4087 Assembly .................................................................................................. A-1-15
KX-21 Recommended Parts ............................................................................................. A-2-01
Alphabetical Order ........................................................................................................... A-3-01
Code No. Order................................................................................................................ A-4-01
KX-21 S/M A-1-1 May 1999

Revised by ECR3998017
KX-21 Front View
KX-21 SIM m Revised March 1999

1.£!..1 By TB 99003
KX-21 Front View
Code Drawing Description Q'ty
._fio..:. _______~~--------------------------------EE!!".!J][ ___ _
973·2891·3 1 REGULATOR UNIT KX-21 UNSALABLE
923-5151-0 2 SWITCH N0.83 ASSY 1
973-2761 ·6 3 SRV UNIT KX-21 UNSALABLE
441·1634·7 4 PIPETIE N0.57 1
973-3001-8 5" PRINTER UNITKX-21 UNSALABLE
973-2821-2 6 DETECTOR BLOCK KX-21 UNSALABLE
'LfJ 263 9534 9 - · 7.. u. -PANa*E¥BOAAD-KX-21-· --------q-------+
9581211-8 ·--&-· 'JOLUMC'lllTllWIAINGN0.14 1-00
iAI 978 2991-9----9-- OPERATION PANEL-fe<--21------------+-
·-· 228 87551----W· --t.GEHJNfH£UBL6'13 1 A 4
·--·---·-1 {fil
lbJ -228--M5+6--· 11 00 AC IN\!ERTER GXA l0612 'IJL:
973-2991-9 7-10 OPERATION PANEL KX-21
lliJ 263·9534-9 7 PANEL KEYBOARD KX-21
953-1211-8 8 VOLUME WllH WIRING N0.14
lli.\ 228-3755-1 9 LCD UNIT LSUBL 6131 A
228-9154·6 10 OC-AC INVERTER CXA-L0612-VJL
322-3574-1 11 COVER UPPERtSIDE KX-21
322-3573-7 12 FRONT COVER KX-21
*: FOR CHINESE MARKET ONLY.
fTI Revised March 1999

KX-21 SIM A-1-3 1£!..J By TB 99003
[ID TB99045
KX-21 Right Side View
KX-21 SIM A-1·4 April 1998

KX~21 Right Side View
.Ji~-------~~--------------------------------Bfil~]~----·
973-2931·5 1 VALVE UNIT·B UNSALABLE
973-2901-3 2 VALVE UNIT-A UNSALABLE
261·0701-0 3 PCB N0.2135 1
00 261·0800·1 4 PCB N0.6363
933-4591·2 5 FAN ASSEMBLY N0.19 1
973-3311 ·1 6 ROM 1KX2F ASSY 1
973-3011-5 7¥ FOR JAPANESE MARKET UNSALABLE
973-3012-9 7$ POWER SUPPLY UNIT (C2/117V) UNSALABLE
973-3013·2 7# POWER SUPPLY UNIT (C3/220V) UNSALABLE
973-3014-6 7* POWER SUPPLY UNIT (C4/240V) UNSALABLE
289-9642-9 8 SWITCHING REGULATORVSSOB-12 1
289-9641-5 9 SWITCHING REGULATOR VS15B·5 1
241-2108-9 10$¥ TRANSFORMER POWER PT-094 1
241-2109-2 10#* TRANSFORMER POWER PT-095 1
261-0758-1 11 PCB N0.4087 1
322-3577-1 12 PRINTER UNIT COVER KX-21 1
662-0168-8 13 PCB N0.6350 WITH ROM 1
973-4531-1 14 OUTPUT UNIT NO. 1 KX-21 1
266-5109-1 15$¥ FUSE 250V3.15A ST4-3.15A-N1 10
266-5292-6 15#* FUSE 250V2A N0.19195 (EUROPE) 10
¥: FOR 100 VAC.

$:FOR 117 VAC.
#: FOR 220 VAC.
*: FOR 240 VAC.
S"/M ECR NO. SERIAL NO.

Al 398G031 Al867-
KX-21 S/M A-1·5 April 1998

KX-21 Left Side View
0
~~'---0
~1ft-t---0
KX-21 SIM A-1-6 April 1998

KX-21 Left Side View
No. No. per Unit
973-2982-5 1 PNEUMATIC UNIT KX-21 (W/PSL-21 1

973-2941-2 2 DIAPHRAGM PUMP ASSY N0.51 (0.2) 1
973-2911-1 3 DIAPHRAGM PUMP ASSY N0.49 {2.0) 1
443-31sg..1 6 AIR CYLINDER T-2437 1
973-2811-5 7 SRV FIXED VALVE N0.28-R ASSY 1
973-2791-8 8 SAMPLE ROTOR VALVE N0.17 ASSY 1
973-2801-8 9 SRV FlXEDVALVE N0.28-LASSY 1
363-5382-6 10 FIXING MATERIAL N0.639 1
363-5022-6 11 FIXING MATERIAL NO. 22 1
443-2537-1 12 GLASS CHAMBER GC-37 1
973-2891-3 13 REGULATOR UNJT KX-21 UNSALABLE
973-2971-4 14 WASTE CHAMBER N0.39 ASSY 1
913-0927-0 15 DILUENT CHAMBER N0.10 ASSY (C7} 1
973-2781-1 16 SAMPLE ROTOR FIXTURE NO. 6 1
973-2771-3 17 DRIVE MECHANISM N0.58 ASSY 1
442-3460-8 18 FITTING NO. g..A 1
441-1634-7 19 PIPETTE N0.57 1
443-1290-9 20 PINCH VALVE K-1 ASSY 1
KX-21 A-1-7 May 1999
Revised by ECR399B017
Valve Unit A & B
Valve Unit A-1
• 0-Ring + Plug
[> 0-Ring
Valve Unit A-2
Valve Unit B
KX-21 S/M A-1·8 April 1998

Valve Unit A & B
·-~O.:.-------~~--------------------------------£fil.Y~[ ____
973-2901-3 1 VALVE UNIT·A UNSALABLE
443-9657-6 2 AIR VALVE WTKV023-4E1·PLL·DC12 1
443-9650-1 3 AIR VAL VE WTKV014 1
443-8655-5 4 AIR VALVE WTKV012 1
443-8657·2 5 AIR VALVE WTKV013 1
443·9658·0 6 AIR VALVE WTKV024-4E1-PLL·DC12 1
443-8656-9 7 AIR VALVE WTKV012-E1-PLL-DC12
443·8660-4 8 AIR VALVE WTKV011·E1-PLL-DC12 1
443-8663-5 9 END PLATE WTKV010-L 1
443-8662-1 10 END PLATE WTKV010-R 1
~ e;za 2e2~ e H 91APHRAGM PIJMP ASS¥ NG.59 (~ .9) ~
973 2911 1 12 DIAP!otRAGM PUMP ASS¥ N0.49 (2.0~ 1
973-2931-5 20 VALVE UNIT-B UNSALABLE

443-8656-9 21 AIR VALVE WTKV012-E1-Pll-DC12 1
443-8655-5 22 AIR VALVE WTKV012 1
443-9658-0 23 AIR VALVE WTKV024·4E1-PLL-DC12 1
443-9657-6 24 AIR VALVE WTKV023·4E1·PLL-DC12 1
443-9650·1 25 AIR VALVE WTKV014 1
443-8663-5 26 ENDPLATE WTKV010·L 1
443-8662-1 27 END PLATE WTKV010-R 1
973-2941-2 28 DIAPHRAGM PUMP ASSY N0.51 (0.2)
973-2951-0 29 DIAPHRAGM PUMP ASSY N0.5+(0.EJS)
52 ,.fil
~l
923-5541-4 i2 DIAPHRAGM PUMP ASSY N0.34 {2.0) 1
~r.7
'- I £CR NO. SERIAL NO. I
J' ....,r..:r TB 99003
00398J015 ~
A1097, A1121, A1236 thru A1239, A1294, A1295, A1306, A1307, A1356thru A1355, A1455, A1463,
A1476, A1477, A1479 thru A1485, A1636thrn A1655, A1713 thru A1790, A1803,A1806 lhru A1808,
A1810 thru A1812, A1827, A1852 thru A1915, A1917, A1918, A1920 thru A1949, A1951 thru A2050,
A2094, A2096, A2101, A2111, A2147 thru A2194, A2151 thru A2161, A2181, A2184, A21_98 and thereafter
c:r _. ·----1
I \
January 1999
rr+
KX-21 SIM A-1-9 Revised by ECR398J015

Regulator Unit
SYM ECR NO. SERIAL NO.

IA 398E030 A1851-

._f'io..:. _______~~---------------------~----------Efil"_LJ][ ____
367-8202-2 1 BELLOWS N0.2 WITH METAL 1
443·191-"1~6 2 RB::IEF-VAL-VE--247l~'IV·1/8Z-'17.:t ~
323-3713-1 3 REGULATOR UNIT CHASSIS 1
893·5012·3 4-6 TRAP CHAMBER NO. 9 ASY (C2/K45) UNSALABLE
365-1617-0 4 SUPPORT N0.104 1
443-1411-5 5 FLOATN0.1 1
443-0836-6 6 CHAMBER N0.17 1
933-3431·0 7-9 PU PROTECTION FILTEA N0.1 ASSY UNSALABLE
365-1617-0 7. SUPPORT N0.104 1
443-1362-0 8 FILTER NO. 9 1
443-0836-6 9 CHAMBER N0.17 1
443-2455·2 10 AIR FILTER F1000-6-B 1
. 443-1972-0 2 .Rt;LIEF VALVE 247L4-1vzH --1
lliJ
KX-21 S/M A-1-10 April 1998

Detector Block
HGB
WB C
RBC
Code Ora.wing Description Q'ty

~- ~ ~~
-~----~-~----~-~---------------~------------~-------
973-2841-7 , HGB UNIT K.X-21 ,

973-2661-6 2 THERMISTOR ASSY N0.37 1
903-2291-2 3 TRANSDUCER NO. 3 ASSY. (RBCJ
973-2631-0 4 TRANSDUCER NO.a ASSY
973-2871-9 5 DIAPHRAGM PUMP ASSY N0.48 {0.25)
963-3661-9 6 DIAPHRAGM PUMP ASSY N0.45 (0.5)
442-8503-9 7 "TUBING ND.103 1
973-2851-4 s MASTER Vl>J..VE 3MV14-AF ASSY 1
973-2861-1 9 MASTER VALVE 3MV17-C ASSY 1
442-3575-9 10 NIPPLE NO. 73 10(!1
1
973-3141-2 11 WIRING CORD N0.2365 1
973-3131-5 12 WIRING CORD N0.2364
973-3121-6 13 WIRING CORD N0.2363
""'1266-7179-9 14 FERRITE CLAMP TFC-23-11-14
lEJ 266-712£-1 15 FERRITE CLAMP SFC-5
w Revised March 1999

KX-21 SIM A-1-11 1,£;.J By TB 99003
(ID TB99045
Printer Unit
fKJ 3

·-~O..:.-------~~--------------------------------EE1f.Y]! ___ _
323-3719-3 1 PRINTER UNIT CHASSIS UNSALABLE
{fj ee1
662-0168-8
1l!l!s 1
281-:-7226-1 B
2
a
3
PCB N0.6350 WITH ROM
PRIN+ER R=P 42~ MGb99~
. PRINTER
. FTP-421MCL571
. .
1
1
1
STM ECR l'«l SEmAL Nl

Al 398C005 A1086- .

Pneumatic Unit KX~21 (with PSL-21Z)
SYM ECR f«). SERIAL NJ.
A 398G045 A2051-
B 3996017 -
Code Drawing: Description Q'ty

-~~-------1t~--------------------------------e.er~n~----
281-0120-9 1 FAN FBA09A12HAZ 1
443-6954-1 2 PISTON PUMP PSL-21Z 1
443-6880-2 3 VACUUM PARTS SET FOR 21Z-PSV 1
26s..ssn-1 4 THERMAL PROTECTOR T70AR1 U1N 1
443-6881-6 5 PRESSURE PARTS SET FOR 21Z-PSP 1
442-533&-7 6 TUBE POLYURETHANE 4MMIOX6MMOD 10M
1 348-3812-1
442-3029-0
, 346-361+2
7
8
9
SCREW BINOING M3X6 (SUS)
ADAPTOR N0.29
0-RING IN-20
100
1
10
00.
1 443-0872-1 10 CHAMBER N0.48 1
3~~~~~
11 CHAMBER MOUNTING PLATE N0.60 1
i
U
12 SCREW BINDING M3X4 (SUS) 100
42-414!).9 13 FITilNG BN-6 X 4 X PT 1/8 BSN 5
36>6401-8 14 SLEEVE METAL MS-06 10
8-5760-2 15 ANTI-NOISE SPONGE N0.49-J 1
1-0171-7 PM KX-21 PNEUMATIC REPLACE KIT 1

Pneumatic Unit KX-21 {with PSL-21)
Haod (~}

No. No. per Unit
281-0120-9 1 FAN FBA09A12HAZ 1

443-6953-7 2 PISTON PUMP PSL-21 1
443-6865-6 3 VACUUM PARTS SET FOR PSL-21 1
266-8577-7 4 THERMAL PROTECTOR T70AR1U1N 1
443-686&0 5 PRESSURE PARTS SET FOR PSL-21 1
442-5338-7 6 TUBE POLYURETHANE 4MMIDX6MMOD 10M
442-4603-0 7 FITTING UK 6M 1
442-4575-2 8 FITTING TSMS.02 5
442-4149-3 9 FITTING BL-6 X 4 X PT 1/8 BSN 5
449-1508-2 10 SILENCER SLW-SA {SL-1/4) 1
443-0702-5 11 TANKN0.29 1
KX-21 S/M May 1999
Added by ECR399B017
PCB No. 4087 Assembly

No. . No. _per Unit
266-5377-5 1 FUSE 0.5A K19374 10

266-5433-7 2 FUSE 1.6A K19374 10
26&-5434-1 3 FUSE 3.15A K19374 10
266-5375-8 4 FUSE 0.05A K19374 10
266-5435-4 5 FUSE 4A K19374 10
KX-21 SIM A-1-15 May 1999
Revised by ECR3998017
KX-21 Recommend Parts
Revised Oct. 99
KX-21 Parts List Alphabetical Order
I
~scription i
1~10N0~
Code No. Unit/Q'ty Page
!AIR CYLINDER T-2437
AIR FJL TER F1000-6-B
I 443-3169-1
443-2455-2
I 1
1
A-1-6
A-1-10
'
AIR VALVE WTKV011-E1-PLL-DC12 443-8660-4 1 A-1-8
l 443-8655-5 . 4 I
AIR VALVE WTKV012 1 A-1-8
A-1-8 22
AIR VALVE WTKV012-E1-PLL-DC12 ! 443-8656-9 1 A-1-8 7
A-1-8 21
"\5-
AIR VALVE WTKV013
AIR VALVE WTKV014
443-8657-2
443-9650-1
1
1
A-1-8
A-1-8 3 .
A-1-8 25
AIR VALVE WTKV023-4E1-PLL-DC12 443-9657-6 1 A-1-8 2
i
A-1-8 24
'AIR VALVE WTKV024-4E1-PLL-DC12 443-9658-0 1 A-1-8 6
A-1-8 23
BELLOWS N0.2 WITH METAL 367-8202-2 1 A-1-10 1
CHAMBER N0.17 443-0836-6 1 A-1-10 6
A-1-10 9
DC-AC INVERTER CXA-L0612-VJL 228-9154-6 1 A-1,2 11
DETECTOR BLOCK KX-21 973-2821-2 UNSALABLE A-1-2 6
DIAPHRAGM PUMP ASSY N0.45 (0.5) 963-3661-9 1 A-1-11 6
A-1-8 12
DIAPHRAGM PUMPASSY N0.50 (1.0) 973-2921-8 1 A-1-8 11
DILUENT CHAMBER N0.10 ASSY (C7) 913-0927-0 1 A-1-6 15
DRIVE MECHANISM N0.58 ASSY
- 973-2771-3 1 A-1-6 17
END PLATE WTKV010-L 443-8663-5 1 A-1-8 L._9_
END PLATE WTKV010-R 443-8662-1 1 A-1-8 10
ENDPLATE WTKV010-L 443-8663-5 1

. A-1-8
A-1-8
27
26
FAN ASSEMBLY N0.19 933-4591-2 1 A-1-4 5
FAN FBA09A12HAZ 281-0120-9 1 A-1-13 1 I
FILTER NO. 9 443-1362-0 1 A-1-10 8 I
FITTING NO. 9-A 442-3460-8 1 18
FIXING MATERIAL NO. 22
FIXING MATERIAL N0.639
363-5022-6
363-5382-6
1
1
l A-1-6
A-1-6
A-1-6
11
10
FLOAT N0.1 443-1411-5 1 A-1-10 5
FUSE 0.05A K19374 266-5375-8 10 A-1-14 4
FUSE O.SA K19374 266-5377-5 10 A-1-14 1
FUSE 1.6A K19374 266-5433-7 10 A-1-14 l 2
FUSE 250V2A N0.19195 (EUROPE) 266-5292-6 10 A-1-4 15#*
WUSE 250V3.15A ST4-3.15A-N1 266-5109-1 10 A-1-4 I 15$'
FUSE 3.15A K19374 266-5434-1 10 A-1-14 .l_3_\
jfUSE 4A K19374 266-5435-4 10 A-1-14 5 l
;GLASS CHAMBER GC-37 443-2537-1 1 A-1-6 ~
HGB UNIT KX-21
IKX-21 PNEUMATIC REPLACE KIT
973-2841-7
981-0771-7
1
1
A-1-11
A-1-~_J:M
~
jLCD UNIT LSUBL 6131 A 228-3755-1 1 A-1-2 10
[MASTER VALVE 3MV14-AF ASSY 973-2851-4 1 A-1-11 8
-~
I..._
MASTER VALVE 3MV17-C ASSY 973-2861-1 ! 1 ____ _L_A-1-11 . 9 J
May 1999
A-3-1 Revised by ECR399B017
KX-21 Parts List Alphabetical Order
JDe-s-cr-ip-ti-a·n------·-·-·-·-----,.......~Co_d..,...e"""'N..,..o-.--..--.,...,U,...,ni,.,..,t/Q~'ty --.-...,,P,....a-ge__...,.....,.Jt,_e_m...,..N""""o"""".
(9PERATION PANEL KX-21 973-2991-9 1 A-1-2 9
OUTPUT UNIT NO. 1 KX-21 973-4531-1 1 A-1-4 14
PANEL KEYBOARD KX-21 263-9534-9 1 J A-1-2 7
PCB N0.2135 261-0701-0 1 A-1-4 3
PCB N0.4087 261-0758-1 1. I A-1-4 11
PCB N0.6350 WITH ROM 662-0168-8 1 A-1-4 13
A-1-12 2
PCB N0.6363 261-0800-1 A-1-4 4
PINCH VALVE K-1 ASSY 443-1290-9 1 A-1-6 20
PIPETTE N·0.57 441-1634-7 1 A-1-2 4
A-1-6 19
PISTON PUMP PSL-21Z 443-6954-1 1 A-1-13 2
PNEUMATIC UNIT KX-21 973-2981-1 UNSALABLE A-1-6 1
PNEUMATIC UNIT KX-21 (W/PSL-21 973-2982-5 A-1-6 1
POWER SUPPLY UNIT (C2/117V) 973-3012-9 UNSALABLE A-1-4 7$
POWER SUPPLY UNIT (C3/220V) 973-3013-2 UNSALABLE· A-1-4 tr-
POWER SUPPLY UNIT (C4/240V) 973-3014-6 UNSALABLE A-1-4 7*
PRESSURE PARTS SET FOR 21Z-PSP 443-6881-6 1 A-1-13 S---
PRINTER FTP-421MCL571 281-7226-1 1 A-1-12 3
PRINTER UNIT CHASSIS 323-3719-3 UNSALABLE A-1-12 1
PRINTER UNIT COVER KX-21 322-3577-1 1 A-1-4 12
PRINTER UNIT KX-21 I 973-3001-8 UNSALABLE A-1-2 5*
PU PROTECTION FILTER N0.1 ASSY 933'-3431-0 UNSALABLE A-1-10 7-9
REGULATOR UNIT CHASSIS 323-3713-1 1 A-1-10 3
REGULATOR UNIT KX-21 973-2891-3 UNSALABLE A-1-2 1
A-1-6 13
RELIEF VALVE 247L-1V-1/8Z171 443-1971-6 1 A-1-10 2
ROM 1KX2F ASSY 973-3311-1 1 A-1-4 6
SAMPLE ROTOR FIXTURE NO. 6 973-2781-1 1 A-1-6 16
SAMPLE ROTOR VALVE N0.17 ASSY 973-2791-8 1 A-1-6 8
~S~R~V~F~IX~E=o~v-A~L~v=E~N~0-.2~8~-L~A-S~s=y------------97~3--2~8~0-1--a--·~--~1-----+---A--~1-~6 9
SRV FIXED VALVE N0.28-R ASSY 973-2811-5 1 A-1-6 7
SRV UNIT KX-21 973-2761-6 UNSALABLE A-1-2 3
SUPPORT N0.104 365-1617-0 1 A-1-10 4
A-1-10 7
SWITCH N0.83 ASSY 923-5151-0 1 A-1-2 2
SWITCHING REGULATOR VS158-5 289-9641-5 1 A-1-4 9
SWITCHING REGULATOR VS50B-12 289-9642-9 1 A-1-4 8
THERMAL PROTECTOR T70AR 1U1N 266-8577-7 1 A-1-13 4
THERMISTOR ASSY N0.37 973-2881-6 1 A-1-11 2
TRANSDUCER NO. 3ASSY (RSC) 903-2291-2 1 A-1-11 3
TRANSDUCER N0.8 ASSY 973-2831-0 1 A-1-11 4
TRANSFORMER POWER PT-094 241-2108-9 1 A-1-4 10$"
TRANSFORMER POWER PT-095 241-2109-2 1 A-1-4 10#..
TRAP CHAMBER NO. 9 ASY {C2/K45) 893-5012-3 UNSALABLE A-1-10 4-6
TUBING N0.103 442~8503-9 1 A-1-11 7
~V~A~c-u~uM""="=P~A=RT~S=-=""sE=T~F=o~R=--=-21~z~-P~s--v.,.-.---~-+-4~4-3~~~8-80~~,,........~~~1~~~-A~-~1-13 3
VALVE UNIT-A 973-2901-3 UNSALABLE A-1-4 2
:~=~=t~=~=~=~=:=~:=~============-~-~~~~~~~:·~'="'~-~~~.....,:...,..~~~...,..;_,~::5., . . 5~-+~-~ ~-~. .,. .,s-s~ ~ ~ ~-t~ ~:~ . ,. ~. ,. . . .,=" "l-=~_,:~.=-·~- l2_,.~-l
~V~O~L=U=M--E~W~IT~H==W=IR~l~NG-=-:-N_0~.1~4----------+-=95=3~-1~2~11~-8--i----~1~~-i---··~A--:--1~- 8
______,__A__-_1-_6 _L_~4
_W_A_S_T_E_C_H_A_M_B_E_R_N_0_.3_9_A_S_S_Y_ _ _ _ __,___9_7_3_-2_9_71_-_4__,__ _1
May 1999
A-3-2 Revised by ECR3998017
KX-21 Parts List Code No. Order
261-0701-0 PCB N0.2135 1 A+4 3 :J

1-,,.2-,-61--0.,,..,7=-=5-8--1-+.P,,....C"""B_.,N..,...0"'"".4...,.,0,....,8=7--·--·- I 1 A-1-4 11 __J
261-0800-1 PCB N0.6363 1 A-1-4 4
263-9534-9 PANEL KEYBOARD KX-21 1 A-1-2 7
4
1-,.2-66--~51.,_.,0,__9_-1_ F~U-S,.....E~2--5~0.,.....V..,..3.-15"'""A_...,,.,ST"'"4--3-.-.15,,...A--N.--1.,..._----·---+---,10 A-1-4 15$'
266-5292-6 FUSE 250V2A N0.19195 (EUROPE) 10 A-1-4 15#*
~2~66~-~53~7=5~-8,--.-1-=FU~s=E~0~.~05~A~K~1=9=37=4::----'·~-----'--~---+-~--:-:10=-~-t--A~-~1~-1~4__,._ 4
266-5377-5 FUSE 0.5A K19374 10 A-1-14 1
266-5433-7 FUSE 1.6A K19374 10 A-1-14 I 2
266-5434-1 FUSE 3.15A K19374 10 A-1-14 3
266-5435-4 FUSE 4A K19374 10 A-1-14 5
266-8577-7 THERMAL PROTECTOR T70AR1U1N 1 A-1-13 4
'""2-=-a1.,..._-=-01,...,,2-=-o-_,.9-..;.,F,...,A_N,_,F=s-A-=-09'A12HAZ 1 A-1-13 1
281~2-2~6--1-~_,_,_PR=l~N=T=E~R-FT==-P--4~21~M~C~L-5=7~1--~~~------+---,---i-~A--1--1~2--;,---3,---i
289-9641-5 SWITCHING REGULATOR VS158-5 1 A-1-4 9

289-9642-9 SWITCHING REGULATOR VS508-12 1 A..:1-4 8
322-3577-1 PRINTER UNIT COVER KX-21 1 A-1-4 I 12
323-3713-1 REGULATOR UNIT CHASSIS 1 A-1-10 I 3
323-3719-3 PRINTER UNIT CHASSIS UNSALABLE A-1-12 1
363-5022-6 FIXING MATERIAL NO. 22
1--~~~-+_;.._~_;,...---~~~~--~~-~-+-~-~~·-t---:-.,....,...--t----i
A-1-6 1 11
A-1-6 10
365-1617-0 SUPPORT N0.104 A-1-10 4
A-1-10 I_ 7
367-8202-2 ·---'i-B~E-LL_O_W_S_N_...0-.2-W IT_H_M~E-Te-A..,..L-----'----',____ _1
____ _ _ _,___
A--1--1_,0___,.;. 1
441-1634-7 PIPETTE N0.57 1 A-1-2 ·:;r-,
A-1-6 ~
442-3460-8 FITTING NO. 9-A 1 A-1-6 18
442-8503-9 TUBING N0.103 1: = I A-1-11 7
443-0836-6 CHAMBER N0.17 1 A-1-10 6
A-1-10 9
443-1290-9 PINCH VALVE K-1 ASSY 1 A-1-6 20
443-1362-0 FILTER NO. 9 1
1443-1411-5 FLOAT NO. 1 1 A-1-10 5
443-1971-6 RELIEF VALVE 247L-1V-1/8Z171 1 A-1-10 2
443-2455-2 AIR FILTER F1000-:6-B 1 A-1-10 10
443-2537-1 GLASS CHAMBER GC-37 1 A-1-6 12
443-3169-1 AIR CYLINDER T-2437 1
443-6880-2 VACUUM PARTS SET FOR 21Z-PSV 1 A-1-13 3
443-6881-6 PRESSURE PARTS SET FOR 21Z-PSP 1 A-1-13 5
443-6954-1 PISTON PUMP PSL-212 1 A-1-13 2
443-8655-5 AIR VALVE WTKV012 1 A-1-8 4
443-8656-9 AIR VALVE WTKV012-E1-PLL-DC12 1 A-1-8 7

·----~~----~~---i---,-A~-1~-8~----~2-1--1
443-8657-2 AIR VALVE WTKV013 1 A-1-8 5

443-8660-4 AIR VALVE WTKV011-E1-PLL-DC12 1 A-1-8 8
1
~4~43~-~ss=s=2~-1,...--l=EN~D=-::::P~LA~T=E~WT~~KV~0~1=0~-R;:---~~~~~~-1"-"---1~-~-1----,A--1~-8-=---+---,1=o--I
A-1-8 27
~;-,.44...,..,3=-_s"'""_:_'"""s~,,...._=-5-_-_ :=N=o'""'p'''"LA""""=T=E~WT.,.=K=~-:-::o,...,.1=-o-..,...L-------_~~::~~--=~+----. -···-~._1~'=--==----1._-__.....,...,.~:~:.:_~:=-~-=-:~.::2.,...,.9"'""6--1
1
May 1999
A-4-1 Revised by ECR399B017
KX-21 Parts List Code No. Order
Code No. - Description -- UniUQ'ty Page ·- ·Item No. I

- - 1 - - -· A-1-8
443-9650-1 AIR VALVE WTKV014 ~
A-1-8 25
443-9657-6 AIR VALVE WTKV023-4E1-PLL-OC12 1 A-1-8 2
. A-1-8
-
24
443-9658-0 AIR VALVE WTKV024-4E1-PLL-DC12 1 ' A-1-8 6
662-0168-8 - PCB N0.6350 WITH ROM t= 1

I
A-1-8
A-1-4
A-1-12
23
13
2 ·-
893-5012-3 TRAP CHAMBER NO. 9 ASY (C2/K45) UNSALABLE A-1-10 4-6
903-2291-2 TRANSDUCER NO. 3 ASSY (RBC) 1 A-1-11 3
913-0927-0 DILUENT CHAMBER N0.10 A;SSY (C7) 1 A-1-6 15
923-5151-0 SWITCH N0.83 ASSY 1 A-1-2 2
933-3431-0 , PU PROTECTION FILTER N0.1 ASSY UNSALABLE A-1-10 7-9
933-4591-2 FAN ASSEMBLY N0.19 1 A-1-4 5
953-1211-8 VOLUME WITH WIRING N0.14 1 A-1-2 8
963-3661-9 DIAPHRAGM PUMP ASSY N0.45 (0.5) 1 A-1-11 6
973-2761-6 SRV UNIT KX-21 UNSALABLE A-1.-2 3
973-2771-3 DRIVE MECHANISM N0.58 ASSY 1 A-1-6 17
973-2781-1 SAMPLE ROTOR FIXTURE NO. 6 1 A-1-6 16
973-2791-8 SAMPLE ROTOR VALVE N0.17 ASSY 1 A-1-6 8
973-2801-8 SRV FIXED VALVE N0.28-L ASSY· 1 A-1-6 9
973-2811-5 SRV FIXED VALVE N0.28-R ASSY 1 A-1-6 7 I
973-2821-2 DETECTOR BLOCK KX-21 UNSALABLE A-1-2 6
.973-2831-0 TRANSDUCER N0.8 ASSY 1 A-1-11 4
"973-2841-7 HGB UNIT KX-21 1 A-1-11 1
973-2851-4 MASTER VALVE 3MV14-AF ASSY 1 A-1-11 8
973-2861-1 MASTER VALVE 3MV17-C ASSY 1 A-1-11 9
973-2871-9 DIAPHRAGM PUMP ASSY N0.48 {0.25) 1 A-1-11 5
973-2881-6 THERMISTOR ASSY N0.37 1 A-1-11 2·-
973-2891-3 REGULATOR UNIT KX-21 UNSALABLE A-1-2 I
1
A-1-6 13
973-2901-3 VALVE UNIT-A UNSALABLE A-1-4 2
A-1-8 1
A-1-8 12
973-2921-8 DIAPHRAGM PUMPASSY N0.50 (1.0) 1 A-1-6 I 4
A-1-8 11
973-2931-5 VALVE UNIT-8 . UNSALABLE A-1-4 1
A-1-8 20
973-2971-4 WASTE CHAMBER N0.39 ASSY 1 A-1-6 14
973-2981-1
_, PNEUMATIC UNIT KX-21 UNSALABLE A-1-6 1
973-2982-5 PNEUMATIC UNIT KX-21 (W/PSL-21 1 A-1-6 1
973-2991-9 OPERATION PANEL KX-21 1 A-1-2 9
973-3001-8 PRINTER UNIT KX-21 UNSALABLE A-1-2 5*
973-3011-5 FOR JAPANESE MARKET UNSALABLE A-1-4 T
973-3012-9 POWER SUPPLY UNIT {C2/117V) UNSALABLE A-1-4 7$
973-3013-2 .POWER SUPPLY UNIT {C3/220V) UNSALABLE A-1-4 7# ·-
973-3014-6 POWER SUPPLY UNIT (C4/240V) UNSALABLE A-1-4 7*
973-3311-1 IROM 1KX2F ASSY 1 A-1-4 . 6
973-4531-1 !OUTPUT UNIT NO. 1 KX-21 1 A-1-4 14
981-0771-7 !KX-21 PNEUMATIC REPLACE KIT 1 A-1-13 I PM
May 1999
A-4-2 Revised by ECR3998017
APPENDIX B INSTALLATION PROCEDURES
B.1 PCB DIP SWITCH {S1) SETilNG VERlFICATION ................................................... " .. B-1
B.2 START UP SEQUENCE .......................................................................................... 8-1
KX-21 SIM April 1998

Follow the installation procedures written in the Operator's Manual.
The additional information required for installation is given below.
B.1 PCB DIP SWITCH (81) SETTING VERIFICATION

Refer to Section 4.4.2. PCB No. 6363for the DIP switch settings.
B.2 START UP SEQUENCE

After the initial power ON at installation, some system set up are required.
(1) Priming sequence:

Access the ''Setting Seq." program by selecting 9. Service -2. Service Seg. -1. Setting Seg.
Refer to Section 5.5.1. Setting Sequence of this manual for information.
(2) Date setting:

Access the "Datemme" program by selecting 6. Setting§! - 2. Dateffime.
Refer to KX-21 Operator's Manual, Chapter 10 for information.
(3) Cycle counter reset:

Access the "initialize" program by selecting 9. Service - 3. Settings - 1. Initialize - 1. Cycle
Counter.
Refer to Section 5.6. 1. Initialize of this manual for information.
N 0 TE: Cycle counter must be reset after setting the current date, since the date of last
maintenance will also be reset.
KX-21 S/M B-1 April 1998

SERVICE MANUAL UPDATE RECORD
MODEL: KX-21
Ref. ECR/ Date Update Info. Summary Revised Pages Remarks
TB No. Released
1 398E029 98/07114 Modifying KX-21 for Chinese mark.et. 4-9 Ml
2 398E030 98/07/14 Replacing Relief Valve used in KX-21 A-1-10 Ml
Regulator Unit
3 TB98034 98/08/05 A description in Error Message 6-36 RH
"Analysis Error {Detect Sensitivity
Error (Electrical Conductivity}] was
incorrect.
4 398C005 98/08/17 Changing the model name of Printer A-1-12 FT
on KX-21 and K-4500.
5 398G045 98/09/14 Modifying Pneumatic Unit KX-21 for A-1-13 Ml
noise reduction
6 39BG031 98/09/16 Countermeasure for the KX-21 CPU A-1-4, A-1-5 FT
Board not to start up when Power-ON.
7 398G038 98(09/22 Countenneasure for reagent 7-6, 7-7, 7-8, 7-9 FT
consumption and pressure error on
KX-21. (Version up to 00-09)
8 398J015 99/01/25 Changing Diaphragm Pump (1 ml, 2 A-1-9 MH
(398J028) ml} of KX.-21
9 398G072 99102124 Changing the KX-21 Detector Block 7-2 Ml
tubing
10 TB 99003 99103/02 KX-21 Service Manual correction General TOC {ii), Sec. 2 Ml
TOC, 2-6 thru 2-64, 5-11
thru 5-13, 6-7, 7-3, A-1-2,
A-1-3, A-1-9, A-1-11
11 398J044 99/04/14 WL Flag Increase of KX-21 7-2 MH
12 3998093 99/04/15 Updating KX-21 program ROM 5-12 Ml
1KX2F to version 00-12.
13 3998017 99/05/18 Changing KX-21 Pneumatic Unit A-1-1, A-1-7, A-1~13, MH
A-1-14, A-M5, A-3-1,
A-3-2, A-4-1, A-4-2
14 398L021 99/06/14 Changing the length of SRV rinse line 7-2 Ml
:
tube to prevent leakage
15 399B017R 99/12/06 Changing KX-21 Pneumatic Unit A-1-1, A-1-7, A-1-13, A-1- MH
(398K065) 14, A-1-15, A-3-1, A-3-2,
A-4-1, A-4-2
16 TB99045 99/12/14 Updating KX-21 Parts List A-1-2, A-1-3, A-1-11 JH
17 399K024 00/01/25 Changing tubing arrangement in A-1-11 Ml
Detector Block to prevent high WBC
background.
Sysmex
SERVICE MANUAL
Automated Blood Coagulation Analyzer
KX-21
SECTION 1 SPECIFICATIONS
SECTION 2 HYDRAULICS AND MECHANICAL SYSTEM
SECTION 3 ELECTRONICS
SECTION 4 ADJUSTMENT
SECTION 5 MAINTENANCE PROGRAMS
SECTION 6 ERROR MESSAGE AND TROUBLESHOOTING
SECTION 7 SCHEMATICS
APPENDIX A PARTS LIST
SYSMEX CORPORATION
KOBE, JAPAN
KX-21 SERVICE MANUAL
GENERAL CONTENTS
1.1 NAME AND MODE.L NUMBER ....................................................... ,, ........................ 1-1
1.2 SYSTEM ORGANIZATION AND DIMENSIONS .......................................................... 1·1

1.2.1 Configuration................................................................................................. 1-1
1.2.2 Expandability ................................................................................................. 1 ·1
1.3 ELECTRICAL RATINGS ........................................................................................... 1·1

1.3. 1 Rated Voltage ................................................................................................ 1-1 ·
1.3.2 Line Frequency ............................................................................................. 1-1
1.3.3 Power Consumption ...................................................................................... 1-1
1.4 DIMENSIONSANDWEIGHT..................................................................................... 1-1
1.5 INTENDED USE ...................................................................................................... 1-2
1.6 PERFORMANCE SPECIFICATIONS .................... .-................................................... 1-2

1.6.1 Analysis and Display Range ............................................................................ 1-2
1.6.2 Accuracy ....................................................................................................... 1-3
1.6.3 Reproducibility ............................................................................................... 1-3
1.6.4 Linearity ................................................................................,. ........ : ............. 1-3
1.6.5 Carryover....................................................................................................... 1-4
1.6.6 Stability ...... -................................................................................................... 1·4
1.6.7 Throughput ................................................................................................... 1 ·5
1.6.8 Required Sample and Reagent Volumes ......................................................... 1-5
1.6.9 Graphic LCD/Panel Keyboard ......................................................................... 1-5
1.7 FUNCTIONS ........................................................................................................... 1-6

1.7.1 Data Storage.................................................................................................. 1·6
1.7.2 Built-in Printer (Optional) ................................................................................. 1-6
1.7.3 Serial Interface (Optional) ................................................................................ 1-6
1.7.4 Histogram Analysis ......................................................................................... 1-6
1.7.5 QualityControl ............................................-. .................................................. 1-6
1.7. 6 Calibration .... 4.i. • ., ..... .,, ........... " " · · ........... ~ .......................... ~t·············· .......... "' ........................... "' .................. 1·7
1.7.7 Abnormality Detection Function ...................................................................... i-7
1.8 START-UP .............................................................................................................. 1-B
1.9 SHUT DOWN .......................................................................................................... 1-B
1.10 MAINTENANCE ...................................................................................................... 1-9
1.11 SAFETY PROTECTION ........................................................................................... 1-9
1.12 ACOUSTIC Nors·E .................................................................................................. 1-9
1.13 ENVIRONMENTAL REQUIREMENTS .................................................................... 1-10
1.14 REAGENTS .......................................................................................................... 1-10

2.1 HYDRAULIC SYSTEM BLOCK DIAGRAM ...................................................................... 2-1
2.1.1 Block Diagram (Whole Blood Mode) ....................................................................... 2-1
2.1.2 Block Diagram (Pre-diluted Mode) .......................................................................... 2-1
2.2 ANALYS!S FLOW ......................................................... :.................................................. 2-2

2.2.1 WBC/HGB Analysis Flow ........................................................................................ 2-2
2.2.2 RBC/PlT Analysis Flow .......................................................................................... 2-2
2.3 SAMPLE FLOW IN SRV .................................................................................................. 2-3

2.3.1 Sample Path ........................................................... ., ..................... :......................... 2-3
2.3.2 Sample Path (Whole Blood Mode) .................. ,....................................................... 2-4
2.3.3 Sample Path (Pre-diluted Mode) ............................................................................. 2-4
2.4 SOLENOID VALVE LOCATION .............................................................. ., ....................... 2-5

2.4.1 Valve Unit Tubing Connections ............................................................................... 2-6
2.5 DIAPHRAGM PUMP LOCATION ..................................................................................... 2-8
2.6 PNEUMATIC SYSTEM .................................................................................................... 2-9

2.6.1 Sample Aspiration System ...................................................................................... 2-9
2.6.2 Vacuum System ...................................................................................................... 2-9
2.6.3 Pressure System .................................................. 2-1 O
c .................................................
2.7 WASTE CHAMBER TUBING ......................................................................................... 2-10
2.8 RINSE CUP .................................................................................................................... 2-11
2.9 ABC DETECTOR UNIT ................................................................................................. 2-12
2.10 WBC DETECTOR UNIT ................................................................................................ 2-12
2.11 SRV UNIT ......................................................................................... c. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

2.12 HYDRAULIC FLOW DESCRIPTION ............................................................................. 2-14
2.12.1 Whole Blood Mode .............................................................................................. 2-14
2.12.2 Pre-Diluted Mode ................................................................................................ 2-56
2.13 PNEUMATIC & HYDRAULIC PARTS ............................................................................ 2-60
SECTION 3 ELECTRONICS
3. 1 PCB LOCATION ............................................................................................................... 3-1
3.2 BLOCK DIAGRAM ........................................................................................................... 3-2
3.3 PCB NO. 2135 (ANALOG MAIN) ..................................................................................... 3-4
3.4 PCB NO. 6363 (MAIN CPU) ............................................................................................. 3-8
3.5 PCB NO. 6350 (PRINTER DRIVER BOARD) ................................................................ 3-15
3.6 POWER SUPPLY UNIT (PCB NO. 4087) ...................................................................... 3-17
KX-21 S/M ii Revesed March 1999
by TB 99003
4.1 STAN OARD SENSITIVITY ADJUSTMENT...................................... ··· ....................... 4 - 1
4.1.1 WBC and ABC Sensitivity Adjustment... .......................................................... 4 • 1
4.1.2 PLT Sensitivity Adjustment ............................................................................4 · 3
4.2 HGB ADJUSTMENT ............................................................................................... 4 - 5
4.3 CLOG LEVEL ADJUSTMENT ................................................................................. 4 - 7
4.4 PCB CHECKING AND ADJUSTMENT ...................................................................... 4 - B

4.4.1 PCB No. 2135 (Analog Ma\n) .......................................................................... 4 - B
4.4.2 PCB No. 6363 (Main CPU) .............................................................................. 4- 9
4.4.3 PCB No. 4087 (Power Supply Unit) ...............................................................4- 10
4.5 PROGRAM VERSION UP PROCEDURES ............................................................. 4 • 11
4.6 MECHANICAL PARTS ADJUSTMENT ................................................................... 4- 12

4.6.1 SRV Position Adjustment. ............................................................................ 4 - 12
4.6.2 Rinse Cup Position Adjustment.. .................................................................. 4 -13

5.1 SPECIAL MODES ................................................................................................... 5-1
5.2 ENTERING THE MAINTENANCE MODES................................................................. 5-1

5.2.1 Maimenance Mode ...................................................................................... 5-1
5.2.2 Factory Maintenance Mode .......................................................................... 5-1
5.2.3 Access to Maintenance Modes ..................................................................... 5-2
5.3 MENU CONFIGURATION ............................................................................................. 5-3
5.4 CLOG REMOVAL. ....................................................................................................... 5-4
5.5 SERVICE SEQUENCE ................................................................................................ 5-4

5.5.1 Setting Sequence ....................................................................................... 5-5
5.5.2 Deprime Sequence ..................................................................................... 5-5
5.5.3 Gain Adjustment .......................................................................................... 5-6
5.5.4 Control Mode .............................................................................................. 5-6
5.5.5 Calibrator Mode ........................................................................................... 5-6
5.5.6 Continuous Mode ........................................................................................ 5-7
5.5.7 C!og Adjustment (Clog Voltage Adjustment Sequence) ................................. 5-7
5.6 'SEITINGS ......... ,............... i•••1······ . ·········· . ··························•·· . ······························•········ 5-8

5.6.1 Initialize ....................................................................................................... 5-8
5.6.2 Change ....................................................................................................... 5-9
5.6.2.1 Calibration ..................................................................................... 5-1 o
5.6.2.2 Hardware Limit ............................................................................... 5-11
5.6.2.3 Parameters (Other Settings) ........................................................... 5·12
5.7 TEST OPERATION ................................................................................................... 5·13

5.7.1 DP Test Operation ..................................................................................... 5-13.
5.7.2 SV Test Operation ..................................................................................... 5·14
5. 7.3 HC Test Operation (Optional) ...................................................................... 5-14
5.7.4 IP (Internal Printer) Test Operation (Optional) ............................................... 5-14
KX-21 SIM iii April 1998

5.8 SERVICE DATA ........................................................................................................ 5-15
5.8.1 Status Display (Sensor & SV Status} ........................................................... 5-16
5.9 SPECIAL SEQUENCE .............................................................................................. 5·17

5.9.1 Factory Rinse Sequence ............................................................................ 5-17
5.9.2 Shipping Sequence .................................................................................. 5-17
5.9.3 Factory Initialize ......................................................................................... 5-17
5.9.4 Factory Settings ........................................................................................ 5-19
5.9.5 Raw Data Output. ..............................................................,... , .................... 5-19
5.9.6 Debugger .............................................................. : .................................. 5-19
5.10 PRINT SEITJNGS ................ .-........................................... ~ ............ :.......................... 5-19
SECTION 6 ERROR MESSAGE AND TROUBLESHOOTING

6.1 INTRODUCTION ......................................................................................................... 6-1
6.1.1 [HELP] Key Function ................................ :................................., ...................... 6-1
6.1.2 Action Message Screen ..................................................................................... 6-3
6.1.3 Error Code Function .......... ~ ............................................................................... 6- 3
6.2 SENSOR LOCATION ........................................................................................................ 6-4
6.3. ERROR MESSAGE ......................................................................................................... 6-5

6.3.1 Pressure ........................................................................................................... 6 - 5
6.3.1.1 PressureNac Error [0.5 kg/cm~ Pressure Error] ................................................... 6 - 5
6.3.1.2 PressureNac Error [250 mmHg Vacuum ErrorJ .................................................... 6 • 6
6.3.1.3 PressureNac Error [Pressure Lower Error]............................................. ~ ............ 6 - 8
6.3.2 Chamber......................................................................................................... 6-10

6.3.2.1 Waste Not Draining .......................................................................................... 6 - 1o
6.3.2.2 Replenish Diluent. ........................................................................................... 6 - 12
6.3.2.3 Replenish Lyse ............................................................................................... 6 -14
6.3.3 . Built-in Printer ................................................................................................. 6 -16

6.3.3.1 No Printer Paper ..............................................................................................s- 16
6.3.3.2 Printer Error ..................................................................................;................. 6 -18
6.3.4 Motor ........................................................................:.............................. 6 - 20

6.3.4.1 Rinse Motor Error [Rinse Motor Function Error].................................................. 6 - 20
6.3.5 Temperature ................................................................................................... 6- 22

6.3.6.1 Room Temp. High ........................................................................................... 6 - 22
6.3.6.2 Room Temp. Low ............................................................................................ 6 - 22
KX-21 SIM iv April 1998

6.3.6 Analysis ....................................................................................................... 6 - 24
6.3.6.1 Background Error ............................................................................................ 6 - 24
6.3.6.2 Sampling Error [ABC Sampllng Error] ................................................................ 6 - 26
6.3.6.3 Sampling Error [PLT Sampling Error] ................................................................. 6 - 26
6.3.6.4 Sampling Error [WBC Sampling ErrorJ ............................................................... 6 - 26
6.3.6.5 Sampling Error [ABC CCSD Noise Error] ........................................................... 6 - 28
6.3.6.6 Sampling Error [PLT CCSD Noise Error] ............................................................ 6 - 28
6.3.6.7 Sampling Error [WBC CCSD Noise Error} ........................................................... 6 - 28
6.3.6.8 HGB Error ....................................................................................................... 6 - 30
6.3.6.9 WBC Aperture Clog ......................................................................................... 6 - 32
6.3.6.10 RBC Aperture Clog .......................................................................................... 6 - 32
6.3.6.11 Analysis Error [WBC/HGB Error {Tri-modal Particle)] ............................................ 6 - 34
6.3.6.12 Analysis Error [Detect Sensitivity Error (Electrical Conductivity)] ..................... : .... 6 - 36
6.3.7 Memory .......................................................................................................6 - 38

6.3.7.1 Memory Error [RAM Error] ................................................................................ 6 - 38
6.3.7.2 Memory Error [ROM Error] ................................................................................ 6 - 38
6.3.7.3 Setup Data Error.............................................................................................. 6 - 40
6.2.7.4 Print Error ........................................................ .".............................................. 6 - 42
6.3.8 External Output. .............................................................................................. 6 - 44

6.3.8.1 HOST Comm. Error.......................................................................................... 6 - 44
6.3.9 QC ................................................................................................................. 6-46

6.3.9.1 QC Error {L-J Control Error] .............................................................................. 6 - 46
6.3.9.2 QC Error {Control Error] .................................................................................... 6 - 46
6.3.9.3 Calibration Error.....•..........................•.............................................................. 6- 48
6.3.1 O Maintenance ................................................................................................... 6- 50

6.3.10.1 Clean SRV ...................................................................................................... 6 - 50
6. 3.10.2 Clean W. Chamber {Clean Waste Chamber.) ...................................................... 6 · 52
6.3.10.3 Clean Transducer ............................................................... .-............................ 6 - 54
SECTION 7 SCHEMATICS
KX-21 WIRING ·01AGRAM ................................................................................................... 7-1
KX-21 TUSING DIAGRAM .................................................................................................. 7-2
KX-21 Hydraulic Diagram ................................................................................................... 7-3
KX-21 Power Supply Unit (100V) Diagram .......................................................................... 7-4
KX~21 POWER SUPPLY UNIT (200V) DIAGRAM ................................................................ 7-5
KX-21 TIMING CHART (117) ................................................................................................ 7-6
KX·21 TIMING CHART (217) ............................................ ~ ................................................... 7-7
KX-21 TIMING CHART (317) ................................................................................................ 7·8
KX-21 TIMING CHART (417) ................................................................................................ 7-9
KX-21 TIMING CHART (517) .............................................................................................. 7-10
KX-21 TIMING CHART (617) .............................................................................................. 7-11
KX-21. TIMING CHART (717) .............................................................................................. 7-12
APPENDIX A PARTS LIST

8.1 PCB DIP SWITCH (S1) SETTING VERIFICATION ....................................................... 8-1
B.2 START UP SEQUENCE .......................................................................................... 8-1
KX·21 SIM v April 1998

SECTION i SPECIFICATIONS
1.1 NAMEANDMODELNUMBER ................................................................................. 1-1
1.2 SYSTEM ORGANIZATION AND DIMENSIONS .......................................................... 1-1

1.2.1 Configuration ................................................................................................. 1-1
1.2.2 Expandability ................................................................................................. 1-1
1.3 ELECTRICAL RATINGS ........................................................................................... 1-1

1.3.1 Rated Voltage ................................................................................................ 1-1
1.3.2 Line Frequency ............................................................................................. 1-1
1.3.3 .Power Consumption ...................................................................................... 1-1
1.4 DIMENSIONS AND WEIGHT ..................................................................................... '1·1
1.5 INTENDED USE ...................................................................................................... 1-2
1.6 PERFORMANCE SPECIFICATIONS ........................................................................ 1-2

1.6.1 Analysis and Display Range ............................................................................ 1-2
1.6.2 Accuracy ....................................................................................................... 1-3
1.6.3 Reproducibility............................................................................................... 1-3
1.6.4 Linearity ........................................................................................................ 1-3
1.6.5 Carryover....................................................................................................... 1-4
1.6.6 Stability ......................................................................................................... 1-4
1.6.7 Throughput ................................................................................................... 1-5
1.6.8 Required Sample and Reagent Volumes ......................................................... 1-5
1.6.9 Graphic LCD/Pan et Keyboard ......................................................................... 1-5
1.7 FUNCTIONS ........................................................................................................... 1-6

1.7.1 Data Storage .................................................................................................. 1-6
1.7.2 Built-in Printer (Optional) ................................................................................. 1-6
1.7.3 Serial Interface (Optional) ................................................................................ 1-6
1. 7 .4 Histogram Analysis ......................................................................................... 1-6
1.7 .5 Quality Control ............................................................................................... 1-6
1.7.6 Calibration ..................................................................................................... 1-7
1. 7. 7 Abnormality Detection Function ...................................................................... 1·7
1.8 START-UP .............................................................................................................. 1-8
1 .9 SHUT DOWN .......................................................................................................... 1-8
1.10 MAINTENANCE ...................................................................................................... 1-9
1 .11 SAFETY PROTECTION ........................................................................................... 1-9
1.12· ACOUSTIC NOISE .................................................................................................. 1-9
1.13 ENVIRONMENTAL REQUIREMENTS ... ; ................................................................ 1-10
1.14 REAGENTS .......................................................................................................... 1-10

1 . 1 NAME AND MODEL NUMBER
Name: Automated Hematology Analyzer

Model: KX·21
1.2 SYSTEM ORGANIZATION AND DIMENSIONS

· 1 .2.1 Configuration
KX·21 Main Unit

Built-in Printer (Optional)
1.2.2 Expandability
RS·232C Serial Interface (Optional)
1 .3 ELECTRICAL RATINGS
1 . 3 .1 Rated Voltage
Input Voltage:
AC 1OOV/117V/220V /230V /240V±10%
Output Voltage:
DC ±15 ± 0.75 V O.SA
DC +100± 3 V 0.02 A
DC +15±0.1 V 2.0A
DC +12±0.2V 3.0 A
DC +24± 1.2 V 0.7 A
AC 100V 1.2 A
Rated Voltage: AC 1DOV, 117V, 220V, 240V±10%
The KX-21 supports two types of power supplies (100 V and 200 V).
The input voltage can be switched between 100 V and 117 V, or between 220 V and 240 V,
depending on the power supply's internal settings.
1 . 3. 2 Line Frequency
50 Hzor60 Hz
1 . 3. 3 Power Consumption
230 VA or less
1.4 DIMENSIONS AND WEIGHT
Dimensions: 420 f'N) x 355 (D) x 480 (H) mm

Weight: Approx. 28 kg
N 0 TE: The acceptable dimensional difference is within 3% of the values listed above.
Protrusions are not included in the above dimensions. The acceptable weight difference is
within 10% of the values listed above.
KX-21 S/M 1 ·1 April 1998

1. 5 INTENDED USE
The KX-21 is intended for in vitro diagnostic use, analyzing 18 parameters in anti-coagulated human
blood.
The anti-coagulants are EDTA-2K, EDTA-3K and EDTA-2Na. The Anti-coagulant volume con1orms to
NCCLS standards.
1.6 PERFORMANCE SPECIFICATIONS
1. 6 . 1 Analysis and Display Range
(1) Analysis Range
WBC: 1.0 - 99.9 x 103/µl

RBC: 0.30 - 7.00 x 106/µL
HGB: 0.1 • 25.0 g/dL
HCT: 10.0 - 60.0%
PLT: 10 - 999 x 103JµL
(2) Display Range
WBC: O - 299.9 x 103/µL

RBC: O - 19.99 x 106/µL
HGB: 0.0 - 25.0 gfdL
HCT: 0.0- 99.9%
MCV: 0.0 - 299.91L
MCH: 0.0 - 99.9 pg
MCHC: 0.0 - 99.9 g/dl
PLT: O • 1999 x 103/µL
W-SCR or LYMPH%: 0 - 100.0%

W-MCR or MXDo/o: 0 - 100.0%
W-LCR or NEUT%: 0-100.0%
W-SCC or LYMPH#: 0 - 299.9 x 103 /µl
W-MCC or MXO#: 0 - 299.9 x 103lµL
W-LCC or NEUT#: 0 - 299.9 x 103/µl
ROW-CV: 0.0% - 100.0%
ROW-SD: 0 -250 fl
POW: 0 - 40.0 fl
MPV: O - 40.0 fL
P-LCR: 0 - 100.0%
WBC Histogram 0- 300 fl

RSC Histogram 0 - 250 fl
PLT Histogram 0-40 fl
KX-21 SIM 1-2 April 1998

1 . 6. 2 Accuracy
When control blood or calibrator is analyzed 10 times consecutively, the mean difference from
the value obtained on the standard instrument should be within the following range:
• Whole Blood Mode

WBC Within± 3% or ±0.2 x 103 /µL
RBC Within± 2% or ±0.03 x 106/µL
PLT Within± 5% or ±10 x 103/µL
• Pre-diluted Mode
WBC Within± 5% or ±0.3 x 103/µL
ABC Within± 3% or ±0.05 x 106/µL
PLT Within ± 8% or ±15 x 103/µL
1.6.3 Reproducibility
When fresh normal blood or control blood ls analyzed in Whole Blood mode 1otimes
consecutively, the variation of coefficient under 95% confidence interval should be within the
following range:
Parameter Condition Whole Blood Mode Pre-diluted Mode

WBC 4.0 x 103/µL 3.5% or lower 6.0% or lower
ABC 4.00 x 106/µL 2.5% or lower 3.0% or lower
HGB 1.5% or lower 2.5% or lower
HCT 2.0% or lower 3. 0% or lower
MCV 2.0% or lower 3.0% or lower
MCH 2.0% or lower 3.0% or lower
MCHC 2.0% or lower 3.0% or lower
PLT 100 x 103/µL 6.0% or lower 9.0% or lower
W-SCR 15.0% or lower 25.0% or lower

W-MCR W-MCR 12% or more 30.0% or lower 45.0% or lower
W-LCR 15.0% or lower 25.0% or lower
W-SCC 15.0% or lower 25.0% or lower
W-MCC W-MCC 1.0 x 103/µL 30.0% or lower 45.0% or lower
W-LCC 15.0% or lower 25.0% or lower
RDW-CV 4.0% or lower 6.0% or lower

ROW-SD 4.0% or lower 6.0% or lower
POW 12.0% or lower 18.0% or lower
MPV 5.0% or lower 7.5% or lower
P-LCR 20.0% or fower 30.0% or lower
1 . 6. 4 L.inearity
When the whole blood manual mode analysis is executed, the difference from the theoretical
value should be within the following range:
WBC: 1.0 - 99.9 x 103/µL (Within ±0.3 x 103/µL or± 3%)

ABC: 0.30 - 7.oo x 106/µL (Within ±0.03 x 106/µL or± 3%)
HGB: 0.1 - 25.0 g/dL (Within ±0.2 g/dL or± 2°/Q)
HCT: 10.0 - 60.0% (Within ±1.0 HCTo/o or± 3%)
PLT: 10 - 999 x 103/µL {Within ±10 x 103/µL or ±5%)
(When RBC<7 .00 x 106/µL)
KX-21 S/M 1-3 April 1998

1 . 6. 5 Carryover
When normal fresh blood or control blood is analyzed, the carryover rate obtained by standard
analysis should be within the following range:
WBC 3% or Jess
ABC 1 .5°/o or less
HGB 1.5% or less
HCT 1.5% or less
PLT 5%orless
1. 6. 6 Stability
When normal fresh blood or control blood is analyzed, the stability should be within the following
range:
(1) Stability relative to Temperature
In normal fresh blood or control blood analysis, the data fluctuation while the ambient
temperature changes from 1s°C to 30°C should be within the following range:
The following data are based on the assumption that the sample is analyzed within 12 hours after
collection, and that any change in the sample should be excluded from the fluctuation ratio.
WBC Within 1Oo/o or o. 05 x 103/µL

RSC Within5%
HGB Within 5%
HCT Within 5%
PLT Within 15'% or 30 x 103/µL
(2) Within-a-Day Stability
In control blood analysis of 5°C or less ambient temperature change, the data fluctuation for 24
hours after startup should be within the following range:
WBC Within 10%

RBC Within 5%
HGB Within 5%
HCT Within 5%
PLT Within 15% or 30 x 1 oa/µL
(3) Day-to-Day Stability
In control blood analysis of 5°C or less ambient temperature change, the data fluctuation for ten
days should be within the following range:
WBC Within 10%

ABC Within 5%
HGB Within 5°/o
HCT Within 5%
PLT Within 15% or 30 x 103/µl
KX-21 SfM 1·4 April 1998

(4) Stability relative to Power Supply Voltage
In control blood analysis of 5°C or less ambient temperature change, the data fluctuation while
the power supply voltage changes 10% from the rated voltage should be within the following
range:
WBC Within 10%

RBC Withln5%
HGB Within 5'%
HCT Within 5%
PLT Within 15% or 30 x 103/µL
1. 6. 7 Throughput
Approx. 60 seconds/sample
Approx. 60 samples/hour
1.6.8 Required Sample and Reagent Volumes
Whole Blood Mode Pre-diluted Mode Shutdown

Sample Volume approx. 50 µL
rox. 200 mL/ c cle

rox. 1 .o mL/sam
1 . 6. 9 Graphic LCD/Panel Keyboard
1.6.9.1 Graphic LCD Panel Display

• 320 x 240 dots {dot pitch: 0.36 x 0.36 mm)
• With backlight
• Display Area:· 115.17 x 86.37 mm
1.6.9.2 Graphic LCD Display Items

•Date/Time
•Sample ID No.
•Analysis results including flag
• Error messages
• Instrument status
• Service data
• Select Menu
• Analysis mode
. 1.6.9.3 Used Languages

• Panel Keyboard English
• LCD Display English, Chinese or Japanese
•Printer English
•Labels English, Chinese or Japanese

1. 7 FUNCTIONS
1 .7 . 1 Data Storage
(1) Analysis Results: 240 samples

(2) Histograms: None
(3) Quality Control Data: 60 points (in 6 files)
(4) Preset Values
(5) Maintenance Data
1) Instrument Operation Cycle Count
2) Unit Operation Cycle:
Stores the number of operations after the replacement or maintenance of
Waste Chamber, Detector and SAV.
3) Error History:
Can be output to host computer, but not displayed on LCD.
1 . 7. 2 Built-in Printer (Optional)
1. 7 .2.1 Printer Specification

•Thermal printer
•Model: FTP-421MCL001 (Compatible with K-4500/F-820)
•Control board: PCB No. 6350
• Thermal paper, 60 mm width
1. 7 .2.2 Printed Items

• Dateffime
•Sample ID No.
• Analysis results including flag
•QC data
• Service data
•Set Values
1 . 7. 3 Serial Interface (Optional)
1 port of RS-232C Serial Interface is provided to output the following data to host computer.
• The latest analysis results
• Stored data
•QC data
1. 7 .4 Histogram Analysis
Discriminator position on the latest analysis can be manually changed.
1. 7. 5 Quality Control
• X Control or L-J Control
Up to 60 points of control data can be stored for 6 types of samples (in 6 files).
8 control parameters can be selected.
The control limit can be manually ~et.
Sample for quality control: EIGHTCHECK-3WP, EIGHTCHECK-3WPXTAA
KX-21 S/M 1-6 April 1998

1 . 7. 6 Calibration
1.7. 6 .1 Customer Calibration

1) Calibration Method: Manual calibration, Auto calibration
2) Calibration Mode: Whole Blood Mode
3) Calibration Parameters: HGB, HCT (Others)
WBC. RBC, HGB, HCT, PLT (NA only)
4) Calibration Samples: Fresh normal blood samples
SCS-1000 (N.A. only)
1. 7 .6.2 Factory Calibration

Calibration is performed with the same method as the service calibration, using 3WP-
AEFERENCE MATERIAL.
1 . 7. 7 Abnormality Detection Function
1.7 .7 .1 Error Alerting Function

Monitors the abnormalities in the followings, and alert with error messages with alarm when
any abnormality is detected.
(1) Hydraulic System and Mechanical System

• Reagent level in the internal reservoir chambers
• Fluid level in the waste chambers
• Pressure and vacuum
• Rinse cup operation
•Others
(2) Analysis Condition

• Sampling data
• HGB detection
• Temperature
•Clog
(3) Electricity
• Sub-Processor Operation
• Serial interface connection
• Built-in printer connection
• Built-in printer paper
(4) Others
• Calibration
• Quality Control
1.7.7.2 Histogram Abnormality

Monitors the abnormalities in the histograms, and add a flag to abnormal data. Refer to the
Operator's Manual for the details.
{1) WL, RL, PL: Relative height at Lower Discriminator exceeds the preset limit.
(2) WU, RU, PU: Relative height at Upper Discriminator exceeds the preset limit.
(3) OW: The ABC histogram does not cross the 20% height level twice.
(4) MP: Two or more peaks exist in ABC or PLT histogram.
(5) T1: The trough discriminator cannot be set between SCA and MCR
populations.
(6) T2: The trough discriminator cannot be set between MCA and LCR
populations.
(7) F1 , F2, F3: Relative height at the trough discriminator exceeds the preset limit.

1.7. 7. 3 Analysis Results Abnormality
Monitors the abnormalities in the analysis results, and add a flag to abnormal data. Refer to
the Operator's Manual for the details.
(1) +or-: An analysis result exceeded the preset Patient Mark Limit.
(2) ": An analysis result exceeded the Linearity Limit.
1 .7. 7.4 Imitation Reagents
Reagent specification is monitored as below.
(1) Diluent
Monitors the conductivity of diluent if it differs 10'% or more compared with that of
CELL PACK.
When abnormality is detected, alert with error message "ABC Analysis Error".
(2) Lyse reagent

Monitors WBC histogram if mono-peak or two-peak histogram is detected for 11 consecutive
samples.
When abnormality are detected, alert with error message 'WBC Analysis Error".
The data reporting when abnormality is detected can be set by DIP SW in two levels:
• Level 1: The related data will not be displayed.
• Level 2: The related data will be displayed with an asterisk (*).
1.8 START-UP
(1) System Check including position initialization of mechanical parts.
(2) Auto Rinse
(3) Background Check

The background check limit is as follows: The background check can be repeated up to three
times.
WBC < 0.3 x 103/µL

RBC < 0.02 x 106/µl
HGB < 0.1 g/dl
PLT < 10x 103 /µL
1 . 9 SHUT DOWN
The hydraulic system is cleaned with diluted CELLCLEAN aspirated from the whole
blood pipette.
To shut down the system, press the [Shutdown] key.
KX-21 S/M 1-8 April 1998

1.10 MAINTENANCE
(1) Customer maintenance

1) Reagent replacement sequence
2) Auto rinse with background check sequence
3) Settings sub-menu for customer system set up
4) Waste chamber cleaning sequence
5) Transducer cleaning sequence
6) Transducer fluid draining sequence (for clog removal)
7) Status display
• HGB convert (real time)
• Pressure and vacuum {real time)
• Unit operation counter
8) Paper feed (optional built-in printer)
(2) Special Sequences (Service purpose only)

1) Clog removal
2) Setting sequence (Install)
3) Deprime sequence
4) Gain adjustment
5) Control mode
6) Calibrator mode
7) Continuous mode
8) Clog adjustment
9) Initialize/Change/Print setting values
(3) Special Sequences (Production & R&D purpose only)

1) Factory rinse sequence
2) Shipping sequence
3) Factory initialize/Factory settings
4) Raw data output
5) Debugger
(4) Test Operation (Service purpose only)

1) Diaphragm test operation
2) SV test operation
3) HC output test (optional)
4) Built-in printer output test {optional)
{5) Service Information Display (Service purpose only)

1} Temperature
2) Operation status
3) Sampling data
4) Service data
1. 11 SAFETY PROTECTION
Main Unit Power Supply : Fuse
1 . 12 ACOUSTIC NOISE
55 dB or less

1.13 ENVIRONMENTAL REQUIREMENTS
(1} Ambient Temperature: 15 - 30°C

(The reagent temperature should also be within this range.)
(2) Relative Humidity: 30% - 85%
(3) Atmospheric Pressure: 70 - 106 Kpa
(4) Installation Condition: Avoid installation in a place where the instrument may
be exposed to direct sunlight, dust, vibration or acid.
1.14 REAGENTS
Diluent: CELLPACK
Lyse reagent: STROMATOLYSER-WH
Detergent: CELL CLEAN
NOTE: See Section 1.6.8 for reagent consumption.
KX-21 S/M 1-10 April 1998

2.1 HYDRAULIC SYSTEM BLOCK DIAGRAM ........................................................................2-1

2.1.1 Block Diagram (Whole Blood Mode) .........................................................................2-1
2.1.2 Block Diagram (Pre-diluted Mode) ............................................................................2-1
2.2 ANALYStS FLOW .............................................................................................................2-2

2.2.1 WBC/HGB Analysis Flow .........................................................................................2-2
2.2.2 RBC/PLT Analysis Flow ...........................................................................................2-2
2.3 SAMPLE FLOW IN SRV ...................................................................................................2-3

2.3.1 Sample Path ............................................................................................................2-3
2.3.2 Sample Path {Whole Blood Mode) ...........................................................................2-4
2.3.3 Sample Path (Pre-diluted Mode) ..............................................................................2-4
2.4 SOLENOID VALVE LOCATION ........................................................................................2-5

[KJ 2.4.1 Valve Unit Tubing Connections ................................................................................ 2-6
2.5 DIAPHRAGM PUMP LOCATION ...................................................................................... 2-8
2.6 PNEUMATIC SYSTEM .....................................................................................................2-9

2.6.1 Sample Aspiration System ....................................................................................... 2-9
2.6.2 Vacuum System .......................................................................................................2-9
2.6.3 Pressure System ..............................................................................: ..................... 2-10
2.7 WASTE CHAMBER TUBING .......................................................................................... 2-10
2.8 RINSE CUP ....................................................................................................................2-11
2.9 RSC DETECTOR UNIT .................................................................................................. 2-12
2.10 WBC DETECTOR UNIT ................................................................................................. 2-12
2.11 SRV UNIT .......................................................................................................................2-13
~ 2.12 HYDRAULIC FLOW DESCRIPTION ...............................................................................2-14

2.12.1 Whole Blood Mode ...............................................................................................2-14
2.12.2 Pre-Diluted Mode .................................................................................................2-56
I]] 2.13 PNEUMATIC & HYDRAULIC PARTS .............................................................................. 2-60
KX-21 SIM rA'ltA.!.

1...:2.j Revised March 1999
By TB 99003
2. 1 HYDRAULIC SYSTEM BLOCK DIAGRAM
2. 1 . 1 Block Diagram {Whole Blood Mode)
1.960mL
ABC
I Diluent 1-- 1.996ml TD Chamber
Mixing Chamber~ 40µL (1:25000)
4.0 µl (1 :500)
1.994mL
WBC
IWBC/HGB Lyse 1 1.0 ml
-
TD Chamber
6µL (1 :500)
~ -
.... ca
>--
Ol>
c: a:
=CIJ
c.._.
HGB Flow Cell
E
t1:l
CIJ
{1:500)
+
Whole Blood Sample (50 µL)
Figure 2-1 Whole Blood Mode Block Diagram
2. 1 . 2 Block Diagram (Pre·diluted Mode)
1.99792 mt
ABC
[ Diluent i= TD Chamber
2.08 !JL (1:25000)
1.922 m_..
I WBC/HGB Lyse I 1.0 ml

-
WBC
TD Chamber
78µL (1:1000
Ill
>
"iii
>:;- '
g>a:
::CJ)
c.- HGB Flow Cell
E
l'J
m
(1:1000
1:26 Diluted Sample (200 µL)
Figure 2-2 Pre-diluted Mode Block Diagram

2.2 ANALYSIS FLOW
2.2.1 WBCIHGB Analysis Flow
Diluent: WBCIHGB Lyse:

Whole Blood Mode 1.994 ml Whole Blood Mode 1 .0 mL
Pre-diluted Mode 1.922 ml Pre-diluted Mode 1.0 mL
Sampling Valve
Whole Blood Mode 1 ml

Pre-diluted Mode 1 ml
HG8 Flow Cell
WBC Transducer
Tube or Microtube
Whole Blood Mode: Blood 6 µL
[ Pre-diluted Mode: 1 :26 Diluted Sample 78 µL
J
Figure 2-3 WBC/HGB Analysis Flow
2. 2. 2 R BC/PLT Analysis Flow
Diluent
1.960 mL 1.996 ml
Sampling Valve
ABC/PL T Transducer
Tube
(Blood: 4.0 µL) Mixing Chamber
Figure 2-4 ABC/PLT Analysis Flow (Whole Blood Mode)
KX-21 S/M 2-2 April 1998

Diluent : 1.99792 mL
Sampling Valve
Microtube ABC/PLT Transducer

(1 :26 Diluted Sample: 2.08 µL}
Figure 2-5 RBC/HPLTB Analysis Flow (Prep-diluted Mode)
2. 3 SAMPLE FLOW IN SRV

2. 3. 1 Sample Path
L R
/
To DP
Whole _ _4::::i~=,~4=~;:;o;=-;u:;::;:;Vt~=~-----.l
b\ood
/
/
1'
Sample
Figure 2-6 Sample Flow in SRV

2.3.2 Sample Path (Whole Blood Mode)
L R
/
To DP
/
/
Sample
Figure 2·7 Sample Flow in SRV (Whole Blood Mode)
2.3.3 Sample Path (Pre-diluted Mode}
Sample
Figure 2·8 Sample Flow in SRV (Pre-diluted Mode)

2.4 SOLENOID VALVE LOCATION
Figure 2·9 Valve Location

2.4.1 Valve Unit Tubing Connections
(1) KX-21 Valve Unit A
.MVNo. Function MVNo. Function

1-1 Waste drain, switch pressure/vacuum 6-1 RBC diluent DP fill/dispense switch
1-2 Waste drain, drive Pinch Valve 6-2 RSC diluent DP drive
2-1 Diluent fill, switch pressure/vacuum 7-1 RBC diluent line switch
2-2 Diluent fill, connect diluent line 7-2 WBC/Hgb diluent line switch
3-1 Diluent chamber pressure cut 8-1 WBC/Hgb diluent DP/lyse DP drive
3-2 Rinse cue drain, drive Pinch Valve 8-2 WBC/Hgb diluent OP switch
4 STR-WH (lyse) dispense control 8-3 WBC/Hgb lyse OP switch
5 Fill Detector Block Master Valve Assv
<Valve Unit A-1 >

2.0kg/cm2
Diluent1-~n::=u:--=:f::tt==:=:=:::j::==============~+========;:-r--,,- Detector
Chamber 250 mmHg WBC MV Assy
PU {2.0kg/cm 2} Transducer
I Detector
Air Filter MV Assy
close
Trap----'
Chamber
I
Pinch
250 Valve
open-to-air
Pinch
Valve
j
l
mmHg
Waste -----+-----~ Rinse Cup
Chamber
'
Waste I 2.0 mL DP 2.0 ml DP 1.0 ml DP
RBC diluent WBC/Hgb WBC/Hgb
diluent lyse
Figure 2-10: Valve Unit A-1 Tubing
< Valve Unit A-2 >

close close close
2.0kg/cm2
WSC Mixing - SRV

Transducer Transducer Chamber
Figure 2-11: Valve Unit A-2 Tubing
KX-21 S/M 2-6 Revised March 1999

By TB 99003
(3) KX-21 Valve Unit B
MVNo. Function MVNo. Function

12-1 Fill Rinse Cup 16 SRV rotation
12-2 SRV vacuum cut 17 RSC charging
12-3 SRV outer rinse 18 PD mode samole aspiration DP drive
13 Mixing Chamber drain 19 Suoolv rinse into sample aspiration line
14-1 RSC Transducer drain 20 WB mode sample aspiration DP drive
14-2 WBC Transducer drain 21-1 Air gap generation
15 Hcib Flow Cell drain 21-2 Detector DP drive for counting
2.0kg/cm2 ------------------1----------~
RBC WBC HGB
Transducer Transducer Flow Cell 250
Rinse Cup I [ I mm Hg
Isolation Isolation Isolation

Chamber Chamber Chamber
SRV- Mixing
Chamber
SRV
Diluent
Chamber
Waste
Chamber
SRV Drive Cylinder-~~ 500 µL DP 250 µL DP
WBC RSC
Volumetric Volumetric
200 µL DP 50 µLDP
PD Mode WBMode
Sample Sample
Aspiration Aspiration
Figure 2-12: Valve Unit B Tubing
KX-2~ SIM 2-7 [A] Revised March 1999

By TB 99003
2.5 DIAPHRAGM PUMP LOCATION
Pre-dilluted Mode
ASP.DP (200 µl)
ABC OP (2.0 ml)

WBC/HGB OP (2.0 ml)
STROMATOlYSER WH DP (1.0 ml)
Whole Blood Mode

ASP. DP (SOµL)
ABC Volumetric DP {250 µL)
WBC Volumetric DP (500 µL)
lAJ Figure 2-13: Diaphragm Pump Location
KX-21 S/M 2-8 [AJ Revised March 1999

By TB 99003
2.6 PNEUMATIC SYSTEM
2 2
Pressure is only monitored for 0.5 kg/cm . (2.2 Kg/cm is not monitored.)
Vacuum is only monitored for 250 mmHg. (Vacuum source is not monitored.)
2.6.1 Sample Aspiration System
Aspiration speed is adjusted to Whole Blood mode. Tube Teflon is inserted between Whole Blood DP and
Diluted Blood DP for adjusting aspiration speed.
~ Figure 2~14:
2.6.2 Vacuum System

KX-21 has no tank for Vacuum system therefore Polyurethane tubing is inserted between bellows and
pressure switch for stabilizing the vacuum.
-(BJ__
.. .....
Polyurethane SX4
(1400}
lAJ Figure 2·15: Vacuum System

KX-21 SIM 2-9 Revised March 1999
By TB 99003
2.6.3 Pressure System
KX-21 has n'o tank for pressure system therefore Teflon tubing is inserted between compressor and 0.5 kg/cm 2
regulator for stabilizing the pressure.
<ey>
1JID-· ---L
Tube Teflon
o.ax1.a
(1000)
[A] Figure 2-16: Pressure System
2.7 WASTE CHAMBER TUBING
Rear Panel
RSC TD chamber
WBC TD chamber
Rinse cup drain

(silicone F739-8)
MV14-1
MV14-2
/
vacuum, pressure SRV
(silicone 3X6.5) -~-MV1-1 -......--.0..1
+-i---MV12-2 - - - (SRV perimeter cleaning)
MV17
MV15""
SRV /
(Mixing Chamber) RBCNVBC fill HGB drain
[A} Figure 2-17: Waste Chamber Tubing
KX-21 SIM 2-10 fAl Revised March 1999

l..:QJ By TB 99003
2.8 RINSE CUP
Rinse Cup
.... Waste chamber

. . - - - _ , - - - . . . (250 rnmHg}
Rinsing _ _.......
solution
WB Manual
Aspiration Pipette
~ Figure 2-18: Rinsing Pipette Exterior
Rinsing solution is injected while the rinse cup is going down and any blood adhering to the pipette exterior is
aspirated into the waste chamber.
_ _ __, ------·~ Waste chamber

(250 rnmHg)
Rinsing _ _.........
solution ~,,..._-_-_-_-_-_-_:__ _~---~
[A] Figure 2-19: Rinsing WS Line
To clean the whole blood line, rinsing solution (containing whole blood) is discharged from the pipette tip and
aspirated into the waste chamber when the rinse cup reaches the lower end point. When the rinse cup goes up,
rinsing solution will not be discharged nor aspirated into the pipette.
KX-21 SIM Revised March 1999

By TB 99003
2.9 RBC DETECTOR UNIT
GI/ Aperture size: 75 µm
Transducer No.3 Assy
Rubber Cap No.31
Isolation Chamber
[Al Figure 2-20: RBC Detector Unit
2.10 WBC DETECTOR UNIT

[A] Aperture size: 100 µm
Isolation Chamber
[A] Figure 2-21: WBC Detector Unit

By TB 99003
2.11 SRV UNIT
SRV Fixed Valve

No.28-R Assy
Sample Rotor Valve
No.17 Assy
SRV Fixed Valve

No.ZB-L Assy\\
SRV perimeter cleaning holes
WBC/HGB 78µL.:~~---::::'!!liia.J
(Pre-diluted Mode)
RBC 2.08µL SRV alignment holes

(Pre-diluted Mode)
RSC 4µL RBC 2nd dilution 40µL

(Whole Blood Mode)
WBC/HGB 6µL Path for HGB Blank

(Whole Blood Mode)
~ Figure 2-22: SRV Unit
KX-21 SIM 2-13 I.Al Revised March 1999

l£!.J By TB 99003
2.12 HYDRAULIC FLOW DESCRIPTION
Every operation on KX-21 is controlled by many solenoid valves inside instrument. The
solenoid valve positions are shown in Hydraulic Diagram.
2 . 12 .1 Whole Blood Mode

The following is the analysis flow in KX~21 Whole Blood Mode described in detail in
accordance with Timing Charts in Section 7.
Sequence 1 (O.O - 0.5 sec.)
(1) Sample Aspiration

Pressing Start Switch activates SV20, applies vacuum on DP (Diaphragm Pump), and
then aspirates 50 µL of sample blood through Aspiration Pipette. The aspirated sample
passes through SRV (Sample Roter Valve) and waits for the volumetric dispensing
afterward. SV20 is operating between o:o sec. and 19.5 sec. of Sequence 1.
(2) Air 6Ybble Removal in WBC/RBC TD ITransducer}

During Sequence 1 operation, between 0.0 sec. and 0.5 sec., SV5 is activated to apply
vacuum on Waste Chamber and fill the diluent in WBC/RBC TD. This operation enables
the air bubble remained around the aperture in the previous sequence to be removed.
KX·21 S/M 2-14 Added March 1999

5V5
~
Sequence 1 (O.O - 0.5 se;.:c:.:-o::.:_nd:::i}'-----------~
.....
~
CEU.l' ...CK
i_,._ - ............ --~
'
'
''
'
. .
:-:-- --- .
'
I ... , , •• JI•••
:~ . __ ,'
"'.....'
(.11 Wasl• T I : ---------------
,_________ _
:tsv111
Co~-:-·
iVl1
MV21• 19
)>
~,
~
0..
s:
I»
a
:r
_.
---------------·'
!l9l1'llotorSoc:tl<>n
''
'
L
STROMATOLVSEA
WlHlollle
co
co
co WBModt>
WBAsp.OP
Sequence 1 {0.5 - 3.0 sec.)
(1) Draining Mixing Chamber

SV13 is activated at the timing of 0.7 sec. to open MV13, which connects Mixing
Chamber Draining line and Waste Chamber. As 250 mmHg vacuum is applied on Waste
Chamber, the liquid in Mixing Chamber flows into Waste Chamber and is drained finally.
This operation continues between 0.7 sec. and 3.0 sec.
In order to remove the remained liquid in Air Bubble Mixing line (between Non-Return
Valve and T·Joint), SV11 operates 4 times (with 0.2 sec. interval} with high speed. Once
SV is activated, it operates 3 times continuously to avoid Air Bubble Mixing line to be
contaminated by the waste.
(2) Draining WBC/RBC TD Chamber

At the timing of 0.7 sec., SV14 is activated to open MV14-1 and MV14-2, which
connects Draining line of WBC/RBC TD Chamber and Waste Chamber. As 250 mmHg
vacuum is applied on Waste Chamber, the liquid in TD Chamber flows into Waste
Chamber and is drained finally. This operation continues between 0.7 sec. and 3.D sec.
Valve and T-Joint), SV11 operates 4 times (with 0.2 sec. interval) with high speed. Once
SV is activated, it operates 3 times continuously to avoid Air Bubble Mixing line to be
contaminated by the waste. SV9 operates twice continuously between 1.2 sec. and 1.6
sec. to avoid Air Bubble Mixing line to be contaminated by the waste.
KX-21 SIM 2-16 Added March 1999

Q Sequence 1 (0.5 - 3.0 s,: . ec::. :occcn.:. :d. ,_)_ _ _ _ _~---~
i\:i
......
re
5:
CEUf'ACK
1- - ~ -- - - - - - - ~
l
:· -----~---~~~-:
' '
!
' .
~SYll
.........
I ....
I
: ....
"''"~····,··
:~ J :~"
''
''
..
'
__ ,'
'
I\)
I
......
...... Waste r~
''
~f'lpotts
Comp•-:-- '---<l---"!>-OPE:N !
5:0.
CD flBCDP
a.
s:::
(I)
d
::J"
.......
Regulator Sodlon
LJ
STR01'1ATOLYSER
WHBoltkt
co
c.o
co YlilMOO~ DiUllonlllode
WBAsp.DP OllutlonA6p.OP
Sequence 1 (3.0 - 5.0 sec.)
(1) Dispensing Diluent into WBC TD Chamber

At the timing of 3.0 sec., SVB is activated to make WBC/HGB DP dispense 2.0 ml of
diluent into WBC TD Chamber through SRV.
KX-21 S/M Added March 1999

~
Sequence 1 (3.0 - 5.0 sre_co_n_d~)--------~
.......
~
CCl..LPACK
1- - . . . - - - - --~ ~
''
.
__ ,'
I\)
'
.......
co W"9t•
ASP Plpettt
):.
0..
0..
(l)
0.. RBCDP
s:: '
D>
Ci
:::r
......
' -- - --- - -- --- -- -- -- -- . -----·'
---
·:
R"l)lllr.l<>ts.cl\on
LJ
STROMATO~YSER
WH!lolll&
co
co
co WllMOda DK\llioo Modo
WBAsp.DP Dilution Asp. DP
Sequence 2 (5.0 - 6.2 sec.)
(1) Dispensing Sample CSBY Rotation)

SV16 is activated at the timing of 5.0 sec. to drive the piston controlling the SRV
rotation. SRV rotates in CCW direction (seeing from the left side of the instrument). This
rotation enables 4 µL of sample to be dispensed tor RBC parameter analysis, and 6 µL
for WBC/HGB. The dispensed sample blood remains each Dilution line. SRV keeps this
position until the timing of 14.5 sec.
(2) Aspirating Diluent into HGB Analysis line for Blank Measurement
SV15 operates between 5.5 sec. and 6.1 sec. to open MV15. By applying the vacuum
{250 mmHg) on Waste Chamber, the diluent in WBC TD Chamber is aspirated into HGB
Flow Cell, prepared for the blank measurement afterward.
KX-21 S/M 2-20 Added March 1999

~
/\)
Sequence 2 (5.0 - 6.2 s;:...:e~c~on""'d~)----------,
~
CEll.PJ\CK
''
':___ ,.,. _____ _
m
I\)
'
_..
I\)
ASP Plpeao
,\111
)>.
0..
0..
CD
0.. RBCDP
s::
tu
a
:::r R&gllialorSodlon SfAOMATOLVSl:A
WH Bollle
(0
(0
(0 WBMOO& DlllJllonMoclo
WBAsp.OP D~ution Asp. OP
Sequence 3 (6.2 .. 9.5 sec.)
(1) ABC/PlT First Diluting

SV6 is activated at the timing of 6.2 sec. to disconnect the Diluent line from MV6-1 and
connect MV6-1 and ABC/PLT First Diluting line. ABC DP makes 2 ml of diluent with 4
µL sample dispensed on SRV flow into Mixing Chamber. At the same time, SV11
performs the operation of 0.2 sec. with 0.2 sec. intervals four times continuously to mix
the diluted sample with air bubbles in Mixing Chamber. The dilution ratio of the sample in
Mixing Chamber is 1 : 500.
(2) Rinsing SRV and Sample Aspiration Pipette

SV3 operates between 7.0 sec. and 9.3 sec. to switch the air release ot MV3-1 to 0.5
kg/m 2 pressure, which applies pressure on CELLPACK Chamber.
SV12 operates between 8.0 sec. and 8.6 sec. to open MV12-2 and MV12-3 at the same
time. CELLPACK flows through the peripheral part of SRV to rinse it by the
simultaneous application of the pressure on CELLPACK Chamber and the vacuum on
Waste Chamber.
Opening MV12-1 and Pinch Valve controlled by SV3 enables CELLPACK to pass
through Rinse Cup and be aspirated into Waste Chamber. At the same time, Rinse Cup
goes up and down along Aspiration Pipette by Stepper Motor, which enables Aspiration
Pipette to be rinsed.
KX·21 S/M 2·22 Added March 1999

Q Sequ ence 3 (6.2 - 9.5 second\
••••II••"*•••••• •••• ~
--A •••••••••••••••••••
SV5
"'
...... =~
•
t
~ .:
..~-'=""
CEl.l.PACK
.
:-: w~---~
: , . . . 1--<l--·· @
'~:
roI
I\)
c.u Wssto J: I 1
I
----------- -----
:: gv11
~
~
11111111 • • ~.
)>
Q.
a. l.Wt3
CD
Q.
~ < .....
~
a:::l°
......
Rogulato1 Sedlon LJ
STROMATOI.VSER
WH Bottlo
co
co
co
Sequence 4 {9.5 .. 10.3 sec.)
(1) Sample Aspiration for ABC Second Diluting

SV17 is activated between 9.5 sec. and 10.3 sec. to open MV17. The first diluted
sample in Mixing Chamber passes through SRV by the vacuum (250 mmHg) in Waste
Chamber to prepare tor the RBC second diluting.
(2} Reagent Aspiration by DP

At the timing of 9.3 sec•• SV6 and sva close, and RBC DP and WBC/HGB DP aspirate
2.0 ml each of CELLPACK, and STROMATOLYSER WH DP aspirates 1.0 ml of Lyse
Reagent respectively to prepare tor the next sequence.
KX-21 SIM 2·24 Added March 1999

Q I
Sequence 4 (9.5 - 10.,3_se_c_o_n__,d),___ _ _ _ _ _~-.
....
I\)
en
~
CEILPACK
:---'
:-=--- --
; ··? :·<t·~
l'GJ.
'
Trap:
''
''
I\)
I
I\)
(11 Wasle
/oSP Pl>o\l•
L__;,_ __,,. __ oP.EH:

;vu
)>
fr
CD
a.
~
I»
a
::r
.--- --- -
- ---
----- ~-,...
.
--- ---- .... ..- -_,
....
<O
Rogulator6e<llon STROIAATDLYSER
Wflllcltlo
<O
<O Wl!Mod& DMlon Mod•
WB/>s{J.DP DIMionA/lf>.DP
Sequence 4 (10.3 - 12.5 sec.)
(1) Aspjratjng CELLPACK into CELt.PACK Chamber

SV2 is activated between 10.3 sec. and 11.5 sec. to connect MV2-1 and VACUUM line,
which enables CELLPACK in the reagent cubitainer outside Main Unit to be aspirated
into CELLPACK Chamber.
(2) Draining RBC/WBC TD Chamber

SV14 is activated between 10.5 sec. and 12.5 sec. to connect MV14·1 and MV14·2 to
Waste Chamber. As the vacuum {250 mmHg) is applied on Waste Chamber, the liquid in
RBC!WBC TD Chamber flows into Waste Chamber to empty the TD Chamber. To
remove the remained liquid in Air Bubble Mixing line (between Non-Return Valve and T -
Joint), SV9 and SV1 Operform the open/close opera1:ion twice continuously with an
interval of 0.2 sec.
(3) Draining RBC First Diluted Sample In Mixing Chamber

SV13 is activated between 10.7 sec. and 12.5 sec. to connect MV13 and Waste
Chamber. As the vacuum (250 mmHg) is applied on Waste Chamber, the ABC first
diluted sample in Mixing Chamber flows into Waste Chamber to empty Mixing Chamber.
To remove the remained liquid in Air Bubble Mixing !ine (between Non·Retum Valve and
T-Joint}, SV11 operated 3 times with high speed. The first operation is performed
between 10.5 sec. and 10.7 sec. and the second and third oµerations are between
11.7 sec. and 12.3 sec. respectively with an interval of 0.2 sec.

Q Sequence 4 (10.3 - 12.5 second) ,--~~~~~~~~~~-.
~
.....
~
111 r 1 , cEU.PACJ(
~~~~~~~~~,,..,---:
.------
~V1~-:' ~SV9
,_._ _____ ..,.
~ ~.,
'
•• -""1 ••
:'
".''~~
;............ ~
.:
.. ........
, ~
:
l ' ••. '

:~~· ~~
''
'
''
'
)!8"
'
I\)
r\,
--1 WUle ::: ~
)>
c.
c.
Cl)
c..
s:
Ill
a::3"
...co Regulator Sectlon STROMATOLYSEA
WflBonlo
co
co WP Mode DIMk>nMOO.
WBAsp.OP Dih4k>n Asp. DP
Sequence 4 (12.5 ... 14.5 sec.)
(1) Draining Waste Chamber

SV1 is activated between 12.7 sec. and 14.0 sec. to release Pinch Valve controlling the
Waste Chamber drain. At the same time, MV1·1 and PRESSURE line are connected to
apply pressure.on Waste Chamber to drain the waste outside instrument via the waste
tube.
(2) Aspirating CELLPACK into CELLPACK Chamber ·

SV2 is activated between 12.5 sec. and 14.0 sec. to connect MV2-1 and VACUUM line,
which enables CELLPACK in the reagent cubitainer outside Main Unit to be aspirated
into CELLPACK Chamber.
(3) Rinsing Inside Mixing Chamber

SV6 is activated at the timing of 12.5 sec. to make RBC DP dispense 2.0 ml of
CELLPACK into Mixing Chamber and rinse RBC First Diluting line and Mixing Chamber.
The other purpose of this operation is to avoid the precipitated crystals, etc. in the
remained liquid after the previous rinsing to affect on the analysis result.
(4) WBC Dllutjng/lysing

SV8 is activated at the timing of 12.5 sec. to make WBC/HGB DP dispense 2.0 ml of
CELLPACK with 6 µL of sample blood cut away by SRV via WBC Dilution line into WBC
TD Chamber. At the same time, SV4 is activated to drive STROMATOLYSER-WH DP to
dispense 1.0 ml of Lyse reagent into WBC TD Chamber. .
After the diluted sample and Lyse reagent are dispensed into WBC TD Chamber, SV9
operates 10 times with an interval of 0.2 sec. from the timing of 13.5 sec. to mix the
sample with air bubble in TO Chamber. This makes the sample in WBC TD Chamber
diluted by 500 times.

Sequence 4 (12.5 - 14.5 second)
E
....
.--~~-'--~-~~~~~~--,
~
I ... I I I CELI.PACK
...,... ... _,..

: ·V-----
. ~,.... .
;._ ; ,... "• .Jir.... • .,
~:
... .
'
'
: : Trap:
'
''
I\:)
'
..
I\)
c:o Wasta:ll 1111 '
-----------~~-
'
I~ ::t< IUXLW
I~
I '. • • Ii'
- ,----------~-~~-~~~~t~:
.:oflErt~; ~: '• ~------'
SV12
:- - ir~)(~j!
L" "
ASPPP,tto
L----'~-~
)>
8:
ID : ,f'-----, ' ' : : • • (;
a_
s:::
ID
a
:::J'"
....
~
-- --- ___ ... ___ ---- -- -- '
llegulalor So<lion
-· LJ
STROMl'.TOlYSER
WHBoUlo
<O
<O
c.o W!lModo Dnut1<>n Mo<lo
WBAsp.DP Dllllllon Asp, OP
Sequence 5 (14.5 - 15.7 sec.)
(1) SRV Rotation

SV16 is deactivated at the timing of 14.5 sec. to make SRV rotate in the CW direction
and return to the home position.
{2) Aspirating Diiuent by Rec DP

SV6 is deactivated at the timing of 14.0 sec. to enable ABC DP to aspirate 2.0 mL of
CELLPACK.
KX-21 SIM Added March 1999

~
Sequence5 (14.5-15.~7_se_c_o_n'-'d)'-----~----.--,
.....
~
cEuPACK
,_ -- ----- - --:
'
l '''
''
:' eVll
··~··•llt;ll•
'
1~
I'\)
I
U>
.....
SVl2
/\SI' Pipo•o·
Cotrf!JessDr r- - (\,~oP£N: .vu

.r,
''
r--opE" ~
)> '
a. ''
0. '
CD
a.
5:
. ''
'
'
ABC DP
ll)
a:J'"
....co R119ulalor Sootkm
LJ
SlROMA.TOLVSEA
WH8"111e
co
co WBMO<le Dlllrllonldode
WBAsp.DP DUullon Asp. DP
Sequence 6 (15.7 .. 21.0 sec.)
(1) Rinsing Whole Blood Aspiratjon Line and Outside Aspiration Pipette
At the timing of 15.7 sec., the rinsing of the outside of Aspiration Pipette and the inside
of WB Aspiration line starts at the same time. SV3 is activated to switch MV3·1 to the
pressure of 0.5 kg/cm2 to apply pressure on CELLPACK Chamber. Also, the pinch
valve controlled by SV3 ls released to connect WB Aspiration line and Waste Chamber.
SV12 is activated to connect MV12·1 to CELLPACK Chamber. The diluent passes .
through Rinse Cup, rlnses outside Aspiration Pipette and is aspirated finally into Waste
Chamber by the vacuum application.
SV19 is activated between 16.0 sec. and 20.6 sec. to connect MV19 to CELLPACK
Chamber. As the pressure is applied on CELLPACK Chamber, the diluent passes
through WB Aspiration line and SRV, and is drained from the end of Aspiration Pipette.
The vacuum on Waste Chamber makes the drained diluent passes through Rinse Cup
and flow into Waste Chamber.
(2) Rinsing SRV

SV12 is activated between 15.7 sec. and 20.5 sec. to open MV12-2 and MV12-3 at the
same time. CELLPACK flows through the peripheral part of SRV to rinse it by the
simultaneous application of the pressure in CELLPACK Chamber and the vacuum in
Waste Chamber (250 mmHg).
(3) RBC Second Diluting

SV6 is activated at the timing of 15.7 sec. to make ABC DP dispense ~.o ml of
CELLPACK and dispense with 40 µL of 1 : 500 RBC diluted sample into RSC TD
through RBC Second Dilution line. This makes the sample in ABC TD Chamber diluted
by 25000 times. SV1 Operforms the open/close operation eight times with an interval of
0.2 sec. between 17.0 sec. and 19.6 sec. to mix the sample wlth air bubble in ABC TD
Chamber.
(4} l:IGB Blank Convert

Blank Convert is performed between 1o.o sec. and 10.5 sec. for the diluent in HGB Flow
Cell. The operation is performed 5 times with an interval of 0.1 sec. (On blank
measurement, the diluent in the HGB Flow Cell does not flow.)

~
,,, SV5
Sequence 6 (15.7 -21.0 second)
, •....... .,. ............... -.c:J····•ll••········
I\)
..... ~'
. :
~ \
I I ! @
CELI.PACK
5V1
. ~-
.' ~SV9
'
~·
V10
..'
. ·4···~:.tr
--~~---
: ••[ .......
'. ________ .
: '·· ··<J-·-;; ~
l ~f4)·
1~ '' :~
' ''
__',' '
-- --- -~
MV14·1 MY
14-2
I\)
•
(Al
(Al Wasle " I _____ ------
'
~PP/pelfe
COmpf&SSOr :- -
V11
''
'
~
c..
CD
a.
s:
J»
~ . -- ------:::-::-:: ---- - --- - - - - - - - - - :
...g_
(0
Regillalot 5eclioo STROMATOI.YSER
WHBonlo
tO
(0 W9Mode DlulionMode
WBAsp,DP DUullooNp. DP
Sequence 6 (21.0 - 21.8 sec.)
(1} Reagent Aspiration by DP

At the timing of 21.0 sec., SV6 and sva are deactivated. ABC and WBC/HGB DPs
aspirate 2.0 ml each of diluent, and STROMATOLYSER-WH DP aspirates 1.0 ml of
Lyse reagent respectively to prepare for the next sequence.

Q Sequence 6 (21.0 - 21 •.~8..::s-"-e.::..:co:..:..n:.:.:dL)- - - - - - - -
"'
......
~
CEU.f'ACK
I\)
I
(,,)
01
NSP~o·
~resso.r ;- - '.J>-oPE« !
'
>
a.
c.
(I)
a.
s::
Ill
a
::r
......
Regll!alor Soction
LJ
STROWITOL YSl!R
WHB<lllle
co
co
w WBMode Dllu!lon Modo
Wl.IAsp. DP D~utbn Asp. DP
Sequence 7 (21.8 - 25.3 sec.)
(t) R~moving Air in WBC/RBC TD

SV5 ls activated between 21.8 sec. and 22.8 sec. to aspirate diluent by the vacuum
(250 mmHg} in Waste Chamber and fill it in WBC/RBC TD. This operation is performed to
remove the air remained around the aperture in the previous sequence.
(2) Rinsing BBC Second Dilution Line

SV17 is activated between 21.8 sec. and 22.5 sec~ to connect MV17 and Waste
Chamber. By applying vacuum (250 mmHg) on Waste Chamber, the diluent in Mixing
Chamber passes through ABC Second Dilution line and flows finally into Waste
Chamber, which enables ABC Second Dilution line to be rinsed.
{3) SamplQ Aspiration into HGB Flow Cell

Chamber. By applying the vacuum (250 mmHg), the sample in WBC TD Chamber flows
into HGB Flow Cell.

Q Sequence 7 (21.8 - 25.~3~s_ec_o__
n'-d},___ _ _ _ _ _ _~
....'
f\)
~
CEl.ll'ACK
L ... 1
...., -- - - -
~
I
:;.. ·-4··
'fji.
~
f\) @
'
ti)
...... Waslo
:oPEN-<f
ASP Pipello
CompteS30f :· -
)>
0..
0..
II>
0.. RBCDP
,..J
s:
Ill
a
~ l\eillJ\a\or-
_,, STllDMATOLYSER
WHBOl!la
<O
<O
<O WBModo OiMJonMode
11/SAoj>,DP Oilullon Asp. Ill'
Sequence 7 (25.3 ... 37.8 sec.)
(1) BBC Counting

SV21 is activated between 25.3 sec. and the end of Sequence a to apply vacuum of
250 mmHg on RBC Counting DP to aspirate the sample in ABC TD Chamber and start
counting. By the aspiration of ABC Counting DP, total 250 µL of sample passing
through the aperture of the TD is counted.
(2) WBC Counting

SV21 is activated between 25.3 sec. and the end of Sequence a to apply vacuum of
250 mmHg on WBC Counting DP to aspirate the sample in WBC TD Chamber and start
counting. By the aspiration of WBC Counting DP, total 500 µL of sample passing
through the aperture of the TD is counted.
Sequence 8 (37.8 - 39.3 sec.)
{1} HGB AID Convert

Detector Block detects the emitted light beam in HGB Flow Cell and performs the ND
Convert between 38.3 sec. and 39.3 sec. This operation is performed five times with an
interval of 0.2 sec.

~
svs
Sequence 7 (25.3 - 37.,_B_s_e_co'-n_d-<-)--~------,
I\)
.......
~
CELLPACK
''
''
'' -- ----- -- --
·-
I
(I)
.
I\)
U)
co w..1. ; :
i--L---:_;------.-
~OPEN-._.I>
~Pipette
eamprassor :--
):.-
a.
c..
CD
a.
:s:
Ill
.''
'
a
::J'"
---------------------1'
Regll!ator Seetlon Sll10MATOLVSER
....... Wl1£1ottle
<O
<O
CD WBW>de DllutloltMode
WBAsp. OP DULllion Asp. DP
Sequence 9 (39.3 - 42.5 sec.)
(1) Clog Bemoyal

At the end of Sequence 8, SV21 closes to apply 0.5 kg/m 2 pressure on RBCJWBC
Counting DP to perform the draining operation and avoid clogs occurred during
counting.
(2) Dispensing Diluent into WBC/RBC TD

SV5 is activated between 39.3 sec. and 40.0 sec. to apply vacuum of 250 mmHg on
Waste Chamber to flow the liquid in TD into Waste Chamber and fill WBC/RBC TD with
clean diluent.
(3) Draining WBC/RBC TD Chamber

SV14 is activated between 40.2 sec, and 42.5 sec. to connect MV14·1 and MV14-2
with Waste Chamber. By applying vacuum {250 mmHg) on Waste Chamber, the liquid in
WBC/RBC TD Chamber is drained into Waste Chamber.
Valve and T-Joint}, SV9 and SV10 perform the open/close operation four times with an
interval of 0.2 sec. with high speed to avoid Air Bubble Mixing line to be contaminated by
the waste.

~
Sequence 9 (39.3 - 42~.5_s_ec_o_n_d.:_}----~--~ SV5
.......
~
''
CEl.LPACI< '
'''
i1 ''
''
'
,''' ___ _
''
' ....
'''
'
,.... _____ ,'
:'
!
......--·-------- ....
~VIO !'
'
~
. . ---------~1·1
SV9
~< ~
•
·o .
:;., ·-<l·· '
...........
!)j~'
l ••• ••• .,..
)
!~;~~
'
:' j '
:'
8 ' sm. c __ --;~--
I\)
I
.;:..
....... w..1..
ASPP''!'all•
'.--OPEN: 11
~cPEN:
)>
0..
Cl.
CD F\BC!>f'
Cl.
s:
l'.I>
a
::r
.......
L••• ---- - - - --- -
R0111Jlalor Socilon
LJ
STROt.IATOlYSER
WHllOlllo
<O
<O
<O WBModa DlllllfonMode
WSAsp.DP DllullonAsp.PP
Sequence 9 (42.5 sec. - 44.0 sec.)
(1) Rinsing Second Dilution Line and BBC TD Chamber

At the timing of 42.5 sec., SV6 is activated to enable RBC DP to dispense 2.0 ml of
diluent. The diluent passes through RBC Second Dilution line and flows into RBC TD
Chamber. By this operation, the Dilution line and TD Chamber are rinsed.
(2) Rinsing WBC Dilution Line and WBC TD Chamber

At the timing of 42.5 sec., sva is activated to enable WBC DP to dispense 2.0 ml of
diluent. The diluent passes through WBC Dilution line and flows into WBC TD Chamber.
By this operation, the Dilution line and TD Chamber are rinsed.

~
I\)
,--~~~~~~~~~~~
.....
~
CEllPACK
"'I
.f>,..
UJ Woslo--'._.."'-.._.~----~
ASP Pipette
~------;··t·- OPEK:' .V11
~
Q.
~ RflCDP
::;:::
Ill
a
::T RoguliltO<SeoliO!>
....
co
STROMATOLYSER
WHB'"11o
co
(0 WBMOd<> DiMlonM«I<>
WBAsp.OP DllulionAop.DP
Sequence 9 (44.0 sec. ... 46.5 sec.)
(1) Reagent Aspiration

At the timing of 44.0 sec., SV6 and SV8 are deactivated. RBC and WBC/HGB DPs
aspirate 2.0 mL each of diluent to prepare for the next sequence.
{2) SRV Rotation

At the timing of 44.0 sec., SV16 is activated to drive the piston controlling the SRV
rotation. SRV rotates in the CCW direction (seeing from the left side of the instrument)
to prepare for the fine rinsing. SRV keeps this position until the timing of 52.0 sec.
(3) Draining HGB Flow Cell

Chamber. By applying vacuum (250 mmHg) on Waste Chamber, the diluent in WBC TD
Chamber is aspirated into HGB Flow Cell and rinse it.

8
....
I\)
.......-~~...:..__~~~~~~~~
~
CELLPACK
·-'' - -- -- --- -
- ~
~ 1
,-:-----~.
''
'' l
: ,.,,. •• A ...
: ~· : """.
Trap:
ha-
I\) @
~
(11 WdSI& :
ASPPipotle
Compro....- :--
)>
c.
0..
~ RBCDP
s::
Ill
0
:::;
....
(D
(0
(0
--' - __ ..,_
-----
______ _, __
~-
Wlll.lado
WBAsp. DP
'-
STROMATOLYSER
WH Bollie
(1) Rinsing WBC Dilution Line and WBC TP Chamber

At the timing of 46.5 sec., sva is activated to make WBC DP dispense 2.0 ml of diluent
via WBC Dilution line and flow it into WBC TD Chamber, which rinses the Dilution line and
TD Chamber.
(2) Rin§ing ABC Mixing Chamber

At the timing of 46.5 sec., SV6 is activated to make RBC DP dispense 2.0 ml of diluent
via ABC First Dilution line and flow it into Mixing Chamber, which rinses the ABC First
Dilution line and Mixing Chamber.

~
.--~~-'---~~~~~~~~
......
re
~
CEU.PACK
-
•- - - - --- - - - ~
'
I\)
I
.;:...
..... Wasl•_,~-1-.}-.~~~~~--'
:opEN~.
I .'\'.
Mixing ASPP1><itto'
Chamb4r
'''
'
~-·T1--------1--' l <J>---Ol'EN:
~ $V11
~
)>
a. ·~er
a.
(t) \/IS
a. RSC DP
s: ''
w.o
pi.
a;;;;;
......
-.--- --- -- __ ... __ . -- ---- - _,'
RegLllator Se<llon
LJ
STAOMA.TOLYSER
WH Bolllo
co
co
co WSM<i<le lllllllooMode
DQUllon ,tsp, DP
WBAsp.DP
Sequence 1O (48.0 sec. - 50.5 sec.)
(1) Reagent Aspiration

At the timing of 48.0 sec., SV6 and SVB are deactivated. RBC and WBC/HGB DPs
aspirate 2.0 mL each of diluent to prepare for the next sequence.
(2) Draining WSC/RBC TO Chamber

SV14 Is activated between 48.3 sec. and 50.5 sec. to connect MV14-1 and MV14-2
with Waste Chamber. By applying vacuum (250 mmHg) on Waste Chamber, the liquid in
WBC/RBC TD Chamber is drained into Waste Chamber.

~
Sequence 9 (48.0 - 50.5 second) SV6
_.
.--~~~~~~~~~~~
r------ ~~~--..~~~~~~~~~~~~~r-~~~~_,_-r::B.....,
~
CEl..LPACI<
.''
'
''
''
:.. --~------~
.
I\)
i.
CD
ASPPf>etto
:-
~
0..
([)
0..
:5::::
~
:T
-- --- -~· '
_,_ ----- ---- --- --- ___ :
Regulator SBctlon
''
~ s~"'··;;g-6"
-
.-0.
MV13
I RDCllP
LJ
_. STROMATOLVSSR
WH!lonlo
(()
(0
<D W8Mod• DifU!JonMode
WSl>.Bp.DP PU"1lonMp.OP
Sequence 11 (50.5 sec .... 57.5 sec.)
(1) Aspirating Diluent into CELLPAC~ Chamber

At the timing of 50.5 sec., SV2 is activated to connect MV2-1 and VACUUM line, which
enables the diluent in the reagent cubitalner outside Main Unit into CELLPACK
Chamber. This operation continues until Float Switch turns OFF.
(2) Rinsing Dilution Line ln RBC/WBC Pre Diluted Mode

At the timing of 50.5 sec., SV6, SV7 and sva are activated to make MV7-1 and MV7·2
switch to the PD Mode. RBC and WBC/HGB DPs dispense the diluent into each of
RBC/WBC TD Chambers via each of RBC/WBC PD Mode Dilution lines respectively.
This operation enables RBCJWBC PD Mode Dilution line to be rinsed.
(3) Draining Waste Chamber

SV1 is activated between 53.5 sec. and 56.5 sec. to release Pinch Valve controlling the
draining of Waste Chamber. At the same time, MV1-1 and PRESSURE line are
connected to apply pressure on Waste Chamber to drain the waste outside Main Unit via
the draining line.
KX·21 SIM Added March 1999

Q.
_..
I\)
Sequence 9 (50.5 - 57.5 second) ~~~~~~~~~~~~
SV5
en
~
Cl;'.U.PACK
._ ... ----- ---:
'c.
I\)
&i
_.. Was!• I I Ill '
''
j __ - - - - - - - -
C-.0-rrpree.GOr :- - '''
<f,'-- OPEK : VII
':'.-OPE.. :'
6'a..:
(I)
a.
s:-
11)
g. [&,
~- --- ---- ~~-~-- -- ---- -- --'
Regulator Sec:!loR STROMATOLYSER
WHB<ll11e
<O
<O
<O WBMode DUullonMode
WBAsp.DP Dllullon/lop.DP
Sequence 9 (57 .5 sec. - 59.0 sec.)
(1) Removing Air Bubble in Waste Qhamber

SV3 is activated between 57.6 sec. and 58.4 sec. to apply pressure on CELLPACK
Chamber to prevent the air bubble generated at the upper part of the chamber when
aspirating diluent from flowing back Into the vacuum line.
(2) Aspirating Reagent

At the timing of 57.5 sec., SV6 and SVB close, and then ABC and WBC/HGB DPs
aspirate 2.0 ml each of reagent to prepare for the next sequence. respectively.
(3) SRV Rotation

At the timing of 52.0 sec., SV16 is deactivated and SRV rotates in the CW direction to
return to the home position.
(4) Rinsing RBCMIBC Count Line

At the timing of 57.7 sec., SV21 is activated, and RBC/WBC Counting DPs aspirate the
diluent in the TDs and rinse RBCIWBC count lines. At the timing of 58.5 sec., SV21
closes to drain the diluent after rinsing by the DP.

;;s;: Sequence 9 (57.5 - 59.0 second} SV5
.......................4 ....................:
~ ..
...
~ ..
CEU.1'1'Cllt
·-' ---- ----- --
I\)
I
01
(&) • Waalo -...>--~+--------'
. '
' ASPl;>etlo
'
'
''
~~~-~'l'>--OPEN ~
'
~
¢--of'EN ~
. '
Q.
CD
a.
.' '
3::
Ill
a::J" ~ - ~ ~~ ~ - - _::-:-: _-- ---- ---- - ,. -- - _!
R<>!IUilllar Secl\on SiROMA.Tot.VSER
..... WHlloniB
cc
cc
CD WBModo Dlr.iJon Mod<I
WBl\sp. IJP Ollulloo Alp. DP
(1) Removing Air in WBC. BBC TD§

SV5 is activated between 59.2 sec. and 60.0 sec. to apply vacuum on Waste Chamber
to aspirate the diluent and fill WBC/RBC IDs with it, which enables the air remained
around the apertures in the previous sequence to be removed.
(2) Draining HGB Flow Cell

Chamber. By applying the vacuum (250 mmHg) on Waste Chamber, the diluent in WBC
TD Chamber is dispensed into HGB Flow Cell to clean the Cell. At the same time, the
clean diluent remains in Flow Cell to avoid the prec:,ipitation of the crystals.
(3) Initializing Rinse Cup Position (Returning to the Home Po§ition)

From the timing of 57.7 sec., the stepper motor is driven to return Rinse Cup to the
home position. ·
KX-21 S/M 2·54 Added March 1999

Q Sequence 10 (59.0 - 60.0sacond)
.--~~~~~~~~~~~
_..
""
~
Cal.PACK
'
''.,.., __ _._
"'
I
(JI
c.n WIJJJI.• ---i>-1-~-----__J
ASPPlpetto
~-+----.'j>-QPEH i 1SVll
)>
0..
0..
~ RBCDP
s:
I»
0
::r A6gUlalor Sacllon
LJ
STAOMATOLVS~A
WllBolllo
CD
w
CD W8Moda Dl$ltlOOMO<lo
WBAsp.DP Dllilllon Aop. DP
2. 12. 2 Pre-Diiuted Mode
The following is only the different part of the analysis flow in KX-21 Pre·Diluted Mode
from Whole Blood Mode in accordance with Timing Charts in Section 7.
PD Mode Sequence 1 (O.O .. 19.5 sec.)
{1} Sample Aspiration

Pressing Start Switch activates SV18, applies vacuum on OP (Diaphragm Pump) for
aspirating the diluted sample, and then aspirates 200 µL of diluted sample blood
through Aspiration Pipette. The aspirated diluted sample passes through SRV {Sample
Rater Valve) and waits for the next sequence; SV1 B is operating from a.a sec. to 19.5
sec. of Sequence 1.
KX-21 S/M 2-56 . Added March 1999

~
Pre-diluted Mode Sequence 1 (0.0 - 19.5 second)
.....
~
CEU.PACK
·-------- . --
~-----.JI
I\)
I
C11
"'-I w..... ~--+-c::-::-=::;;:-:-=-:-:::-:-:-
ASPpt>elta
Conp"8SSOI :- ~•-
;Vn
''
~
''
CD '' ABC DP
Q.
'''
s::
~
ll> '''
a
::r
_,
R&gulatorSootion STROMl'.TOLVSEfl
..... WH Bottle
co
(0
co WBMode DUutlonMod•
W8Asp,DP DlM!on AOp. DP
PD Mode Sequence 5 (14.0 - 16.0 sec.)
(1) Diluting RBC Sample

At the timing of 14.0 sec., SV6 and SV7 are activated, which enables RBC DP to
dispense 2.0. ml of diluent and 2.08 µL of 1 : 26 ABC Sample cut away by SRV into the
ABC TD Chamber through the RSC PD Mode Dilution line. This enables the sample to
be diluted by 25,000 times in RBC TD Chamber.
(2) Diluting WBC Sample

At the timing of 14.0 sec., SV7 and SVB are activated, which enables WBC DP to
dispense 2.0. ml of diluent and 78 µL of WBC Sample cut away by SRV into the WBC
TD Chamber. At the same time, STOROMATOLYSER-WH DP dispenses 1.0 ml of
Lyse reagent into WBC TD Chamber, which enables the sample to be diluted by 10,000
times in WBC TD Chamber.

~_,._
en Pre-diluted Mode Sequ~nce 1 (14.0 - 16.0 second)
~
CElll'ACI<.
I\:)
°'
<O
W~e ~
ASP P""rto
)>
0.
a.
<I>
a.
s:::
Ill
0
:::r
119CDP
....
(0
(0
<O
-' --- - ---- ------ -
~ ,.
l\lllJUlatorSll<:li<Hl
0
STROMATOLYSER
WHS.Otilo
Wll lliod& PTiu11onModo

WBAsp.DP D~utbnAsp. DP
2.13 PNEUMATIC & HYDRAULIC PARTS
Pneumatic Controls are used to regulate the air flow, and to change the direction of flow.
Name & Symbol Figures

Used for
Regulator is used to regulate air

Regulator fl ow rate which is adj usted by
turning the Adjustment Knob.
4 011 y oner egul at or which is shown

i n I eft fi gu r e i s used i n the KX- 21 .
This regulator is usedtoregulate
2.0 kg/cm air pressureinto0.5
kg/ cm pressure with an air fi It er
and auto draining mechanism.
Non-Return Valve The Non- return Valve per mi ts

hydraulic flow in only one
direction fr om, A to B.
A-0--8 Nohydrau!icf!ow will occur

fromBtoA
An orifice controls the rate of air

Orifice flow or thevolumeof air with
respect to ti me. These orifice are
identical to those used in the
- (•) ) pneumatic and hydraulic system.

There are sever al kinds of orifices
each of which per mi ts a different
fl ow rate.
Table 2-1 Pneumatic and Hydraulic Parts (1)

Name & Symbol Figures Used for
The bellows unitintheKX-21 is

used tor egul ate the vacuum ( 480
mmHg or more) into250 mmHg.
Bellows
This unit consists of bellows and
smal I air tank. If the inner vacuum
exceeds the mechanical pressure of
bellows, vacuum is released from
its top port. If the mechanical
pressure exceeds the inner vacuum of
bel I ows, vacuum increases after the
top port is closed by theneedle
'---- valve. (See below figures.}
3-ports type Two types of Solenoid valves ( 3-

Solenoid Valve por ts and 5- ports type)· are used in
thehydraulicsystem. Solenoid
Valves are driven by applying 12 V-
DC which are control I ed by
computer program, and are used to
control the pneumatics pressure to
drive Master valves, /JJ r cylinder,
or Air Bubble Mixing.
5-ports type
Solenoid Valve
Solenoid valve symbol has two boxes
in its drawing. Arrows in these boxes
indicate the status of
connection. Status (f)or ©shown in
"Name & symbol" c¥umn will be
switched by the activation of solenoid
Status of Solenoid Valve valve by the activation or deactivation
CD SV is turned ON. of sol enai d valve respectively.
(gJ SVisOFF.

Used for
2 ports type
Master valves· in KX- 21 are used to
Master Valve
switch Hydraulic Ii nes (I iqui d, O.5
kg/ cm 3r essur e, and 4 8 O mm Hg I
250 mmHg vacuum). Two types of
Master Valve ( 2 ports and 3 ports
type) are used in the hydraulic
system. Master Valves are driven by
2
3 ports type 2 kg/ cm ai r pressure controlled by
Master Valve Solenoid valves.
Master valvesymbols has also two

boxes in its drawing. ftr r uws and
Ii nes in these boxes i ndi cat es
hydraulic ways. Status G)or®
shown in "Name and symbol" C.Olumn
will be switched by the activation or
CD MV is turned ON. deactivation of master valve,
@ MVis OFF. r espect iv el y
Sample Rotor Valve Sample Rotor Valve Mechanism is

& driven by the air cylinder.
Air Cylinder The air cylinder is provided with
two (A and 8) ports, (A) for
pneumatic activation to rotate the
SRV counter clockwise and the other
( B) for pneumatic deactivation to
reset the SRV.
The 2 kg/ cm 2 pressure for these
action are supp\ i ed by a 3 ports
type solenoid valve.
KX-21 SJM 2-62 Added March 1999

Used for
Diaphragm Pump Seven Diaphragm Pumps are used in the

hydraulic system. O@phragmPumps are
driven by 0.5 kg/cm airpressure and 480
mmHg vacuum controlled by Master
valves, and dispenses or aspirates
constant volume of liquid. Diaphragm
Pumps are drawn by left symbols in
sequence flow charts.
Diaphragm Pump has two nipples on

it. O'le is to connect to pneumatic
2
system(0.5kg/cm pressure or
480 mmHg Vacuum), and the other is
to hrdr aulic system. Either of
pressure or vacuum is always
supplied to the pneumatic side
nipple. If the vacuum is supplied
to pneumatic side nipple~ the fixed
volume of r i quid ls aspirated into the
diaphragm pump. ff the
pr essur esuppl ied, the fixed volume of
liquid is dispensed .fr om the
Manometer =
!=,) Ball float manometers are located in
detectorblocks, and are used to detect
BJ D constant volume of diluted sample
which are aspirated though the
transducer aperture.
a
D
I I
Isolation These Isolation Chambers are used to

Chamber isolate the liquid in detector block from
the remained hydrauric line in the
system in ordernotto be influenced
by the extemeJ noise through the
hydraulic line.
Table 2-1 Pneumatic and Hydraulic Parts {4)

Used for
Transducer Chamber
Diluted samples of\M3C or RSC are
dispensed into each transducer
chamber, mixed by air bubbles, and
constant volume of the sample are
aspirated through the aperture.
Four pressure gauges are used in the

Pressure Gauge systemto check the following pressures
or vacuums.
0 Pneumatic unit
1: 2.0 kg/c~ pressure
2: 480 mmHg vacuum
Main Unit
3: 0.5 kgJcn¥pressure
4: 250 mmHg Vacuum
2 2 kg/cw pressure is used to drive the

2 kg/cm
pressure source master valves and SRVair·cylinder. To
make simple the hydrauficflow chart,
the symbol in the column "Name and
©-- symbol" is used.
Glass chambers with float sw~ches are

used as Waste Chamber, Diluent
chamber, and lyse reagent chamber.
480 mmHg or 250 mmHg vacuum ls
applied into these chamber to aspirate or
prime liquid. \M1en exhausting the
waste21iquid in waste Chamber, 0.5
Glass Chamber kg/cm is applied instead of vacuum.
Float switch is provided with these
chambers to prevent overflow of these
chamber.
Relief Valve The Relief Valve releases air pressure if

the supplied air pressure exceed the
presetvalue.
This valve is adjusted by turning the
knurled knob.

4.1 STANDARD SENSITIVITY ADJUSTMENT ............................................................... 4- 1

4.1.1 WBC and RBC Sensitivity Adjustment... .......................................................... 4 - 1
4.1.2 PL T Sensitivity Adjustment.. .......................................................................... 4 - 3
4.2 HGB ADJUSTMENT ............................................................................................... 4 - 5
4.3 CLOG LEVEL ADJUSTMENT ................................................................................. 4 - 7
4.4 PCB CHECKING AND ADJUSTMENT ...................................................................... 4 - 8

4.4.1 PCB No. 2135 (Analog Main) ............ ., ............................................................ 4 - 8
4.4.2 PCB No. 6363 (Main CPU) ............................................................................. 4 - 9
4.4.3 PCB No. 4087 (Power Supply Unit) .............................................................. 4 - 10
4.5 PROGRAM VERSION UP PROCEDURES............................................................. 4 -11
4.6 MECHANICAL PARTS ADJUSTMENT .................................................................. 4 - 12

4.6.1 SRV Position Adjustment ............................................................................ 4 - 12
4.6.2 Rinse Cup Position Adjustment.. .................................................................. 4 - 13

4.1 STANDARD SENSITIVITY ADJUSTMENT
4 .1 . 1 WBC and RBC Sensitivity Adjustment
Required reagent: CELLCHECK-400; Part No. 814-0022-6
(1) Verity that the temperature of CELLPACK and the room temperature is within the range of 15 -
30°C.
(2) Access to the Maintenance mode.
(3) Press the Start Switch and verify WBC and RSC background count fall the range below:
WBC background value s; 0.30 x 103/µL
RBC background value :::; 0.02 x 106/µL
{4) Select 9. Service from SELECT menu.

Select 2. Service Seq. and 3. Gain Adjustment from the submenu.
(5) From the Gain Adjustment menu, select 1: WBC/RBC. The WBC/RBC Gain Adjustment screen
will appear.
SI *Gain Adjustment•
Ready
W-MFV R-MCV
TARGET
1
2
3
MAX-MIN
RATIO(%)
RESULT
Figure 4-1: WBC/RBC Gain Adjustment Display
"*Gain Adjustment*" wil\ appear in the system status area.

The data processing area includes following items:
TARGET: Area for entering the target value

1, 2 and 3: Area that displays the 3 analysis values
MAX-MIN: Area that displays the difference between the maximum and minimum of the 3
analysis values
RATIO(%); Area that displays the calculated compensation ratio
RESULT: Area that displays the analysis values after they are compensated
(6) Enter the TARGET values using the numeric and decimal keys.
When the Gain Adjustment screen is opened, the area in which you enter the W-MFV target
values will be reversed. Input the W-MFV and R-MCV TARGET values calculated as below:
W-MFV TARGET =1.354 x (Target MFV value provided for each CELLCHECK-400 lot)
R-MCV TARGET =1.26 x (Assay value MCV of CELLCHECK-400/CC-108)
KX-21 S/M 4-1 April 1998

The acceptable range for each parameter is o.o to 999.9. If the input range is exceeded, an alarm
will sound and the data entry is ignored.
For each parameter, numerals that are not significant digits will be cut off. For example, if the WBC
target is entered as 172.05, the set value will be 172.0.
[CJ key functions as backspace to delete one character.
If a target value has already been entered, the previous value will be deleted upon any key entiy.
(7) To confirm, either press the [ENTER) key or move to the next item with the[~) and [+-J keys. If
you press the [ENTER) key, the reverse display will shift to the right.
{8) Press the [SELECT] key. The confirmation message will appear.
l Confirm Data? Cont. Set Cancel
Figure 4-2: Gain Adjustment Confirmation Message
If you select [Cont.], you can continue to enter target values.

tf you select [Set], the target value will be confirmed and the sample will be ready for analysis.
It you select {Cancel), gain adjustment processing will be canceled and the system will return to
the Ready Screen.
(9) Open the Detector Cover by loosening the fixing screw.
(10) Mix CELLCHECK-400 ampules vigorously, and pour it into the DB-1 sample beaker.
{11) Pour approx. 3.5 mL of CELLCHECK-400 into the WBC transducer chamber, and approx. 2.5 ml
into the RBC transducer chamber.
(12) Close the Detector Cover, and press the Start Switch.
The recount analysis sequence will be performed automatically three times and the three analysis
values (1to3), difference between the maximum and minimum (MAX-MIN), and compensation
ratio (RATIO%) will be calculated.
sl *Gain Adiustment* [::> C> [::>- [:.> [::> c:>-

Ready
W-MFV R-MCV
TARGET" 172.0 134.8
1 173.5 132.8
2 175.5 131.8
3 174.5 132.3
MAX-MIN 2.0 1.0
RATIO(%) 98.6 101.9
RESULT 172.0 134.8
Execute Settinas? Yes No

Figure 4·3: WBC/RBC Gain Adjustment _Display
(13} Analysis is performed once again and display the analysis values (RESULT}.
Verify that the followings are all satisfied.
• MAX-MIN s 4 [fL}
• RATIO (%) - 100±50
• RESULT= TARGET±2 [fl]

(14} If you select [Yes], the gain adjustment value wi!I be updated and the system will return to the
Ready Screen.
If the built-in printer is connected, the fourth analysis values and compensation ratio will be
printed.
NOTE:
lf you select [No], none of the gain adjustment values will be updated, the current (prior-to-
change) settings wm be saved to the digital control, and the system will return to the Ready
Screen.
If there is a parameter whose gain adjustment value was not calculated, that parameter's gain
adjustment value will not be updated.
4. 1 . 2 PLT Sensitivity Adjustment
Required reagent: LATEX CALIBRATOR PLT (E); Part No. 951-0222-1
(1) Verify that the temperature of CELLPACK and the room temperature is within the range of
'15- 30°C.
(2) Remove the KX-21 Top Cover, then remove the Shield Cover No. 143 by loosening two each of
flat screw M3x8 (SUS} so that you can access the adjustment VR5 on PCB No. 2135.
(3) Access to the Maintenance mode.
(4) Press the Start Switch and verify PLT background count ialls the range below:
PLT background value ::; 1o x 103/µL
(5) Select 9. Service from SELECT menu.

Select 2. Service Seq. and 3. Gain Adjustment from the submenu.
(6) From the Gain Adjustment menu, select 2: PLT. The PLT Gain Adjustment screen will appear.
SI "Gain Adjustment'"
Ready
P·MFV
1
2
3
4
3. End
Figure 4·4: PLT Gain Adjustment Display
(7) Mix the PLT Latex Calibrator by gently swirling vial.
(8) Set the Latex Calibrator at the aspiration pipette and press the Start Switch to aspirate it.
KX-21 SJM 4.3 April 1998

(9) When the analysis is completed, the P-MFV result will be displayed.
S I "Gain Adjustment•
Ready
P-MFV
1 12.0
2
3
Figure 4-5: Displayed the 1st Result of P-MFV
(10) Adjust the VAS on PCB No. 2135 so that the P-MFV falls within the acceptable range below.
Turning the VA clockwise will increase the value.
P-MFV =(Target MFV value provided tor each LATEX CALIBRATOR PLT (PM/C2)) ± 0.2 [fl]
PCB No. 2135
VR5:
for PL T sensitivity adjustment
Figure 4-6: VR5 on PCB No. 2135
(11) Press the Start Switch to recount the Latex Calibrator.

Run the recount sequence and VA adjustment three times in total.
(12} After the 4th analysis (recounting} is completed, press [1 Jkey to continue the Latex analyses
again.
{13) Repeat the steps {7) through (11) above until the P-MFV falls into the acceptable range.
(14) After the adjustment is completed, obtain three P-MFV results by analyzing or recounting Latex
Calibrator.
(15) Calculate the average of the three results and verify that the average falls within the acceptable
range.
(16) Press [3] key to exit the adjustment program.
(17) Refit the Shield Cover No. 143 and the Top Cover.

4. 2 HGB ADJUSTMENT
(1) Verify that 30 minutes or more has been passed after the power ON.
(2) Display the Status Display by pressing [SELECTJ - [7J (Maintenance) - [5] (Status Display).
SI *Status Disolav*
SEQ. NO. 12
PRESSURE 0.50
VACUUM 250
HGBCONVERT 2000
SENSOR 1 2345678
sv 1 2 3 4 5 6 7 8 9 0
1 2 3 4 5 6 7 8 9 0
1 2 3 4
Figure 4-7: Status Display
(3) Adjust the VR1 on the PCB No. 2135 so that the HGB CONVERT value falls within the range
2000±200.
VR1: for HGB BLANK

Convert adjustment
PCB No. 2135
VR2; for HGB SAMPLE adjustment

Figure 4-8: VRs for HGB Adjustment
(4) Aspirate the fresh Sysmex control blood EIGHTCHECK (Normal Level).
KX-21 SIM 4.5 April 1998

{5) Press [SELECT] key to stop the sequence at Sequence 7.
S[ *Status Disolav*
SEQ. NO. 7
PRESSURE 0.50
VACUUM 250
HGBCONVERT 14.2
SENSOR 1 2 3 4 5 6 7 8
SV 1 2 3 4 5 6 7 8 9 0
1 2 3 4 5 6 7 8 9 0
1 2 3 4
Figure 4-9: Sequence Stop at Sequence 7
(6) Adjust the VR2 on the PCB No. 2135 so that the HGB CONVERT value falls within the following range:
HGB CONVERT= (HGB Assay Value for EIGHTCHECK) ± 0.5 [g/dL]
(7) Press [SELECT] key to resume the sequence.

4. 3 CLOG LEVEL ADJUSTMENT
(1) Select 9. Service from Select Menu.
(2) Select 2. Service Seq. from Service submenu, and select 7. Clog Adjustment. The Clog Adjustment
screen appears.
SI *Clog Adiustment*
WBCCLOG 98
RSC CLOG 101
Completing automatically in 30 sec.
fSELECTI to exit.
Figure 4·10: Clog Adjustment Screen
(3) Adjust the VR6 on the PCB No. 2135 so that the WBC clog level falls within the range: 1oo.o ± 1.0.
(4) Adjust the VR7 on the PCB No. 2135 so that the RBC clog level falls within the range: 100.0 ± 1.0.
PCB No. 2135
VAS: for WBC clog

level adjustment
Figure 4·11: VRs for Clog Adjustment
(5) The system returns to the Ready screen in 30 seconds.

Or press [SELECT} key to return to the Ready screen.
N 0 TE: If the adjustment has not been completed when the system returns to Ready, access this
program again.

4.4 PCB CHECKING AND ADJUSTMENT
4.4.1 PCB No. 2135 (Analog Main)
(1) HGB circuit adiustment

Adjustment VR Test Point Adjustment Item
VR6 TP18, TPSO Coarse BLANK adjustment
VR7 TP40, TP51 Coarse GAIN adjustment
Reference volta e ad'ustment

Set Value
VRB TP17 4100 mV ± 10 mV
(3) AJD START signal pulse width adiustment

Item Adjustment VR Test Point Set Value
PLT VR3 TP30 6µsec±10%
RBC VR5 TP29 6µsec±10%
WBC VA9 TP28 6usec±10%
C4\ Cloa monitorina circuit adiustment

Adiustment VA Test Point Adjustment Item
VR12 TP21 ABC• PLT
VR10 TP22 WBC
(5) Sensitivity Adjustment
PCB No. 2135 uses digital VRs to adjust ABC and WBC sensitivity. PLT sensitivity is adjusted by a
conventional variable VR.
(6) Test Points
TP8 WBC Sensitivity

TP9 RSC Sensitivity
TP10 PLT Sensitivity
TP11 GND (Analog)
TP12 WBC Clog Monitoring Signal
TP13 ABC Clog Monitoring Signal
NOTE: TP28, TP29 and TP30 are 1x1 mm test points.
KX-21 SIM 4·8 Apri!1996

4, 4. 2 PCB No. 6363 (Main CPU)
(1) DIP Switch 81 Settings
C·2 C-3 C-4 C-5

Bit Function (117V) (220V, (240V) (220V I
Eurooel China\
Memory \n\tialization at start up (for factory use only)
1 ON: Start up with memory initialization OFF OFF OFF OFF
OFF: Usual start uo
Built-in Printer
2 ON: Connected OFF OFF OFF ON
OFF: Not connected
Host Computer
3 ON: Connected OFF OFF OFF -'9FF=
OFF: Not connected ON
Quick system (production line use only)
4 ON: Connected OFF OFF OFF OFF
OFF: Not connected
Histogram display in Pre-diluted Mode
5 ON: Display OFF OFF OFF ON
OFF: Not disolav
Analysis results display when imitation reagent is
6 detected.
ON: Display analysis result with an asterisk (*) ON ON ON ON
indicating unreliable data (Level 2}
OFF: Not disolav the result (Level 1)
Clog monitoring in Auto Rinse
7 ON: Monitor ON ON ON ON
OFF: Do not monitor
8 (Not Used: Fixed to ON) ON ON ON ON
SYM ECR NO. I SERIAL No]

Al 398E029 I A1486-
Figure 4-12: DIP SW Location

(2) Test Points and Adjustments
Adj. Test Point Function & Adjustment

VA
None TP1 TP3(GND) +5 v (digital): +5.00 ± 0.25 v
None TP2 TP3(GND\ +12 V {digital): +12.00 ± 0.60 v
None TP4 TP6 (GNO) +15 V <analoal: +15.00 ± 0.75 v
None TPS TP6(GND) -15 V lanaloa): -15.00 ± 0.75 v
VR1 TP7 TP6(GND) WBC AID reference voltaae: +3.20 ± 0.10 V
VR1 TP8 TP6CGND) PLT AID reference voltaae: +3.20 ± 0.1 O V
VR2 TP9 TP6 (GNO) RBC AID reference voltage: +3.20 ± 0.10 V
None TP10 TP3(GND) LCD Drive: Annrox. +30 V
VA* TP11 TP3(GNO) LCD Contrast Adiustment Aoorox. +21-27 V
NOTE: Adjustment volume for LCD contrast is located at the bottom of Panel Keyboard.
Adjust ABC AID reference voltage using VR2 iust after the initial set up of D/A converter. (For
example when the system becomes Ready after Power ON.)
(3} LEDs
LED Oescriotions
01 RUN: Lights ON when Asb signal becomes effective. Flashes when a program is
runnina.
02 HALT Lights ON when RESETb signal or HALPb signal is generated (1st-3rd pins of
J16 are connected.)
Also lights ON when 2nd-3rd pins of J16 are connected {ICE Connection
Mode).
NO TE: When replacing PCB No. 6363, the factory settings must be changed. Refer to Section 5.9.3
Factory Initialize of this manual for the procedures.
4.4.3 PCB No. 4087 (Power Supply Unit)
1) PCB NO. 4087

Adjustment VR Adjustment Voltaae Test Point
J6-5(GND)
VR1 +100 VDC±3V
J6 - 6 <+100 VDCl
2) Switchina Reaulator VS50B·12

Adjustment VA Adiustment Voltaae Test Point
CN2 - 1,2 (GND)
VR1 +12 VDC±0.2 V CN2 - 3,4 (+ 12 VDC)
3) Switchina Reaulator VS15B-5

Adjustment VR Adjustment Voltage Test Point
CN2 - 1,2 (GND)
VR1 +SVDC±0.1 V CN2-3 4 (+5 VDC)

4. 5 PROGRAM VERSION UP PROCEDURES
Parts required: New version ROM 1KX21 ASSY

(PIN 973-3311-1: Set of 2 PROMs 1KX2F-01, 1KX2F-02)
(1) Turn the power OFF, and disconnect the power cord.
(2) Verify that reagent tubes and waste line tubes are connected properly.
(3) Remove one each of the fixing screw on right and left sides of the instrument.
(4) Open the front cover, and loosen one each of top cover fixing screw on both left and right sides.
(5) Remove the top cover.
(6) Find PROM 1KX2F-01 and PROM 1KX2F-02 PCB NO. 6363
on PCB No. 6363.
(7) Replace these PROMs by the new version

ones.
Make sure that PROM 1KX2F-01 is on the left
side, and PROM 1KX2F-02 is on the right.
Also make sure that the notched side faces ROM 1KX2F-02
down.
ROM IKX2F-Ol
(8) Connect the power cord.
(9) Power ON the instrument

(When starting up the instrument in Factory
Maintenance mode, press the Start Switch
when turning ON the power switch, and keep
it pressing until a beep sounds.)
(10) The new version number {OO-XX] will be

displayed on the "Sysmex KX-21" screen.
(11) When the Power Fail error is alerted, press [1] Figure 4·13: PROM Location
key to continue.
(12} If any maintenance instruction message is displayed, execute the required maintenance program.
(Refer to the KX-21 Operator's Manual for procedures.)
NOTE: After the Factory Initialize program is executed, or the PCB No. 6363 is replaced, the
maintenance instruction messages will be displayed at power ON. In these cases, press [3]
key to proceed the start-up without performing maintenance.
(13) When any setting change, initialization, verification is required, access the appropriate Service
Program. Refer to Section 5 for the service programs.
(14) Re-mount the top cover, and tighten the fixing screws.
Be careful not to pinch tubes and wirings when mounting the cover.
KX.-21 SIM 4-11 April 1998

4.6 MECHANICAL PARTS ADJUSTMENT
4. 6. 1 SRV Position Adjustment
(1) Enter the maintenance mode. (See 5.2 ENTERING MAINTENANCE MODE.)
(2) Select SV Test Operation by pressing "Service"·> "4: Test Operation"·> "2: SV Test Operation". (See
5.7.2 SV Test Operation.)
(3) Prepare a drill bit with O.B mm diameter. Verify that this drill bit can penetrate through SRV (3 pieces :
SRV Fixed Valve(L}, Rotor Valve and SRV Fixed Valve(R)) at the SRV alignment hole.
If not, adjust the lower Stopper position by loosening a hex-socket fixing screw so that the drill bit will
smoothly penetrate through the SRV.
Hex-socket
Fixing Screw
SRV Alignment Hole

0.8 mm Diameter Drill
Figure 4·14: SAV in home position
(4) Rotate the SRV by entering SV No. 16 and ENTER.
(5) Verify that this drill bit can penetrate through SRV (3 pieces : SRV Fixed Va!ve(l}, Rotor Valve and SRV
Fixed Valve(R)) at the SRV alignment hole.
If not, adjust the lower Stopper position by loosening a hex-socket fixing screw so that the drill bit will
smoothly penetrate through the SRV.

Hex-socket
Fixing Screw
SAV Alignment Hole

0.8 mm· Diameter Drill
Figure 4-15; SRV in Rotate Position
(6) Rotate the SRV to home position by pressing 16 and ENTER again.
(7) Perform AUTO RINSE and verify that no background count error is reported after rinsing sequence is
completed.
(8) Perform QC and verify that the control blood data is acceptable.
4. 6. 2 Rinse Cup Position Adjustment
(1) Enter the maintenance mode. (See 5.2 ENTERING MAINTENANCE MODE.)
(2) Press start key and wait until rinse cup descending lowest position.
(3) Press SELECT key to stop the sequence.
(4) Verify the pipette tip is placed in the gap "A". (View from "B" is easy to verify.)
(5) If adjustment is necessary, adjust the Rinse Cup height by loosening two screws shown in figure so
that the pipette tip will be between the gap"A".
Fixing
Screws
Rinse Cup
Figure 4-16: Rinse Cup Adjustment

5.1 SPECIAL MODES .............................................................................................................5-1
5.2 ENTERING THE MAINTENANCE MODES ........................................................................... 5-1

5.2.1 Maintenance Mode ................................................................................................5-1
5.2.2 Factory Maintenance Mode ....................................................................................5-1
5.2.3 Access to Maintenance Modes ............................................................................... 5-2
5.3 MENU CONFIGURATION ....................................................................................................... 5-3
5.4 CLOG REMOVAL. ..................................................................... ;........................................... 5-4
5.5 SERVICE SEQUENCE ..........................................................................................................5-4

5.5.1 Setting Sequence .................................................................................................5·5
5.5.2 Deprime Sequence ...............................................................................................5-5
5.5.3 Gain Adjustment ....................................................................................................5-6
5.5.4 Control Mode ........................................................................................................5-6
5.5.5 Calibrator Mode .....................................................................................................5·6
5.5.6 Continuous Mode .................................................................................................. 5-7
5.5.7 Clog Adjustment (Clog Voltage Adjustment Sequence) ........................................... 5-7
5.6 SETTINGS ............................................................................................................................5-8

5.6.1 Initialize .................................................................................................................5-8
5.6.2 Change .................................................................................................................5-9
5. 6.2.1 Calibration ...............................................................................................5-1 o
5.6.2.2 Hardware Limit .........................................................................................5-11
5.6.2.3 Parameters (Other Settings) .....................................................................5-12
5. 7 TEST OPERATION .............................................................................................................5-13

5.7.1 DP Test Operation ...............................................................................................5-13
5.7.2 SV Test Operation ...............................................................................................5-14
5.7.3 HC Test Operation (Optional) ................................................................................ 5-14
5.7.4 JP (Internal Printer) Test Operation (Optional) ......................................................... 5-14
5.8 SERVICE DATA ... ,..............................................................................................................5-15

5. 8.1 Status Display (Sensor & SV Status) ..................................................................... 5-1 6
5.9 SPECIAL SEQUENCE ........................................................................................................5-17

5.9.1 Factory Rinse Sequence ......................................................................................5· 17
5.9.2 Shipping Sequence ............................................................................................5-17
5.9.3 Factory Initialize ...................................................................................................5-17
5.9.4 Factory Settings .................................................................................................. 5-19
5.9.5 Raw Data Output ..................................................................................................5-19
5.9.6 Debugger ........................................................................................................... 5-1 g
5.10 PRINT SETTINGS ..............................................................................................................5-1 g
KX-21 S/M April 1998

5 .1 SPECIAL MODES
The KX-21 program is provided with various types of special mode performing various functions.
These are the following three modes, and this section explains only modes (2) and (3).
(1) Regular Mode

This mode is for the operator routine use. It is availab!e when the instrument is powered up in the
ordinal procedure.
{2} Maintenance Mode

This is for use by the Sysmex Service Field Representatives in carrying out maintenance of the
instrument.
(3} Factory Maintenance Mode

This is for adjustment, pre-shipment inspection and shipment preparation of the instrument performed
by the production staffs. Also some menu are used by R&D staffs for investigation purpose.
5.2 ENTERING THE MAINTENANCE MODES

Use the following procedure to enter into the Maintenance mode and Factory Maintenance mode.
5.2.1 Maintenance Mode
-To enter the Maintenance mode;

Press [CJ [9] (.] and [DJ keys on the Panel Keyboard in this order.
[ ] is displayed in the left corner of top line of the LCD display.
- To exit from the Maintenance mode;

Press [CJ and [OJ keys on the Panel Keyboard in this order.
[]I disappears and the system becomes the Regular mode.
5. 2. 2 Factory Maintenance Mode
- To enter the Factory Maintenance mode;

Press the Start Switch when turning ON the power switch, and keep it pressing until a beep sounds.
[Q] is displayed in the left corner of top line of the LCD display.
- To exit from the Factory Maintenance mode;
Press [C] and [O] keys on the Panel Keyboard, or
Power OFF the instrument.

5 . 2 . 3 Access to Maintenance Modes
Press [SELECT] key on the Panel Keyboard.

From the Select menu, select "9 Service" by pressing [9] key.
The Service menu will appear.
D I -service•
1: Clog Removal
2: Service Seq.
3: Settings
4: Test Operation
5: Service Data
· 6: Special Seq.
Figure 5-1: Service Menu Display (in Factory Maintenance Mode)
""Service*" will appear in the system status area.

Note that "6: Special Seq." menu appears only in the Factory Maintenance mode.
Refer to the following sections for each menu.
KX-21 SIM 5·2 April 1998

5.3 MENU CONFIGURATION
I Service I 1: Cloo Removal I
2: Service Sea. I 1: Setting Sea. I
2: Deorime Sea. I
3: Gain Adiustment I 1: WBC/RBC I
4: Control Mode I 2: PLT I
5: Calibrator Mode I
6: Continuous Mode I
7: Clog Adiustment I
3: Settinas I 1: Initialize I 1: Cvcle Counter I

2: Calibration I
3: Stored Data I
4:QC Data I
5: Hardware Limit I
6: Others I
2: Chanoe I 1: Calibration I
2: Hardware Limit I
3: Print Settinas I 3: Parameters I
4: Test Operation I 1: DP Test Operation I
2: SV Test Operation I
3: HC Output Test I
4: IP Outout Test f
5: Service Data I 1: Print l

6: Soecial Sea. I 1: Factorv Rinse Sea. I
2: Shiooino Sea. I
3: Factorv Initialize I
4: Factorv Sett!nas I
5: Raw Data Outout I
6: Debugaer I
KX·21 SIM 5·3 April 1998

5.4 CLOG REMOVAL
Apply voltage to the transducer apertures, and execute the clog removal sequence.

(2) Select 1. Clog Removat from Service submenu. The clog removal sequence starts.
DI *Clog Removal*
Please wait.
Figure 5-2: Clog Removal in Progress
(3) After completion of the sequence, return to the Ready Screen.
5.5 SERVICE SEQUENCE

Service sequence include the following functions:
1. Setting sequence
2. Deprime sequence
3. Gain adjustment sequence
4. Control mode
5. Calibrator mode
6. Continuous mode
7. Clog adjustment (clog voltage adjustment sequence)

(2) Select 2. Service Seq. from Service submenu. The Service Sequence submenu appears.
DI *Service Seq.*
1: Setting Seq.
2: Deprime Seq.
3: Gain Adjustment
4: Control Mode
5: Calibrator Mode
6: Continuous Mode
7: Clog Adjustment
Figure 5-3: Service Seq. Menu
KX~21 SIM 5-4 April 1998

5. 5 .1 Setting Sequence
The setting sequence follows start-up when the system is installed.
(1) From the Service Seq. menu, select 1: Setting Seq,

"Press Start switch" message will be displayed.
(2) Press the Start Switch to start the setting sequence.

Press the [SELECT] key to cancel the program execution. The system will return to the Ready
Screen.
(3) When the sequence is in progress, "Please wait." is displayed and the progress status will appear
in the system status area.
Note that the sequence cannot be stopped after the sequence started.
(4) When the sequence is completed, the system will return to the Ready Screen.
5.5.2 Deprime Sequence

During this sequence, liquid is discharged from the hydraulic lines.
(1) From the Service Seq. menu, select 2: Pep rime Seq.
Instruction message will appear in the data processing area as shown in Figure 5-4.
DI *Deprime Sea.*
Disconnect Reagent tubes and

Press Start SW to Waste Reagent.
Figure 5-4: Deprime Sequence Screen
(2) Press the Start Switch to start the deprime sequence. The liquid will be deprimed.
Press the [SELECn key to cancel the program execution. The system will return to the Ready
Screen.
(3) When the sequence is in progress, "Please wait." is displayed and the progress status will appear
in the system status area.
Note that the sequence cannot be stopped after the sequence started.
(4) When the sequence is completed, the system will return to the Ready Screen.
KX·21 SIM 5·5 April 1998

5. 5. 3 Gain Adiustment
During this sequence, the WBC, ABC, and PLT gain (sensitivity) is adjusted.
The WBC/RBC gain can be adjusted automatically by changing the resistance of the digital control
(potention· meter) on the analog board (PCB No. 2135) using standard substances such as CELLCHECK·
400.
The gain of PLT channel is adjusted by using the analog control volume.
(1) From the Service Seq. menu, select 3: Gain Adiustment. The Gain Adjustment menu will appear.
D I *Gain Adjustment*
1. WBC/RBC
2. PLT
Figure 5-5: Gain Adjustment Menu
Refer to Section 4: Adjustment for the detail.
5. 5. 4 Control Mode
Switch the system to Control Mode (control blood analysis mode).
In Control Mode, data analyses for control blood will be performed for normal analyses.
(1) From the Service Seq. menu, select 4: Control Mode.

In the system status area, "QC" will be displayed in reverse.
No.1 QC
Ready
Figure 5-6: Control Mode
(2) To exit from control mode, select 4: Control Mode from the Service Seq. menu again.
5. 5. 5 Calibrator Mode
Switch the system to Callbrator Mode (calibrator analysis mode).

In Calibrator Mode, data analyses for calibrator will be performed for normal analyses.
(1) From the Service Seq. menu, select 5: Calibrator Mode.

In the system status area, "CL" will be displayed in reverse.
No.1 CL
Ready
Figure 5-7: Calibrator Mode
(2) To exit from control mode, select 5: Calibrator Mode from the Seivice Seq. menu again.

5. 5. 6 Continuous Mode
Switch the system to Continuous Mode (continuous analysis mode).
(1) From the Service Seq. menu, select 6: Continuous Mode.

The analysis sequence will be repeated until the [SELECT] key is pressed.
(2) Press the [SELECn key to stop the sequence and the system will enter the Ready status.
If an error that makes the analysis impossible occurs in continuous mode, the continuous sequence will
stop.
5. 5. 7 Clog Adjustment (Clog Voltage Adjustment Sequence)

Adjust the voltage to detect the aperture clog.
(1) From the Service Seq. menu, select 7: Clog Adjustment.

The Clog Adjustment screen will appear. The clog voltage will appear in real time on the screen.
D l *Clog Adjustment*
WOOQOO 97
RBCQOO 97
Completing automatically in 30 sec.
[SELECT1 to exit.
Figure 5-8: Clog Adjustment Screen
(2) Adjust the voltage. Refer to Section 4: Adjustment for the procedures.
(3) If you press the [SELECT] key, the Ready Screen will appear. Or after 30 seconds have passed,
the Ready Screen will automatically appear.

5.6 SETTINGS
The Settings program is used to initialize, change and print out the service setting values using the following
submenu:
1 . Initialize
2. Change
3. Print Settings

(2) Select 3. Settings from Service submenu. The Settings submenu appears.
DI *Setting*
1 : Initialize
2:Change
3: Print Settings
Figure 5·9: Settings Menu
5. 6. 1 Initialize
Initialize the system settings.
(1) From the Settings menu, select 1: Initialize.

The Initialize menu will appear.
D I * ln\t\alize*
1. Cycle Counter
2. Calibration
3. Stored Data
4.QC Data
5. Hardware Limit
6. Others
Figure 5·10: Initialize Menu

(2) Using the [i] and [J..J keys, select the item you wish to initialize, and press [ENTER] key.
Or use the numeric keys to select item.
Table 5-1: Initialize Item

Menu Parameter to Initialize
1 Cycle Counter Instrument total cycle count
Unit operations: Waste Chamber, Detector,
SRV
2 Calibration Gain adjustment parameters
Calibration values (service)
Calibration values (user)
3 Stored Data Stored data
4 QC Data QC data
QC settinas
5 Hardware Limit Hardware limits
6 Others Mark.Limits
Cutout Settinos
(3) A confirmation message will appear in the menu display area.
Initialize. OK? Yes No
Figure 5-11: Initialize Confirmation Message
If you select [Yes], the settings will be initialized and the system will return to the Ready Screen.
If you select [No], or press the [SELECT} key, the system will return to the Ready Screen without
initializing.
5.6.2 Change
Change the system settings.
(1) From the Settings menu, select 2: Change.

The Change menu wm appear.
DI *Change*
1. Calibration
2. Hardware Limit
3. Parameters
Figure 5-12: Change Menu
(2) Using the [i] and (J,] keys, select the item you wish to change, and press [ENTER] key.
Or use the numeric keys to select item.

5.6.2.1 Calibration
(1) Using the [t], [J.J and [ENTER] keys, move the cursor to the parameter you wish to change.
(2) Using the numeric keys and decimal key, enter the calibration value.
The acceptable range for each parameter is 0.0 to 999.9. If the input range is exceeded, an alarm
will sound and the data entry is ignored.
For each parameter, numerals that are not significant digits will be cut off.· For example, if the WBC
calibration is entered as 97.55, the set value wilt be 97.5.
[C] key functions as backspace to delete one character.

If a calibration value has already been entered, the previous value will be deleted upon any key
entry.
DI *Calibration*
WBC 100.0
RSC i 00.0
HGB 100.0
RBCGAIN 100.0
PLT 100.0
RDW·SD 100.0
ROW-CV 100.0
MPV 100.0
POW 100.0
P·LCR 100.0
Figure 5-13: Change Calibration Menu
(3) When the cursor is on the bottom line, pressing the [J,] key will change the displayed parameters.
(4) If you press the [SELECT] key, the change confirmation message will appear in the menu display
area.
I Execute Settings? Cont. Set Cancel
Figure 5-14: Change Confirmation Message
If you select [Cont.], you can continue to enter calibration values.

If you select [SetJ, the calibration value will be updated and the system will return to the Ready
Screen.
If you select [Cancel} or press the [SELECT] key, the system will retum to the Ready Screen
without changing the settings.
The initial setting values will be as shown in the table below.
-
Ta bl e 5 2 : Cal'b 'f I Settino
. Im1a
1 ration . Vaues
I
Parameter Initial Value Remarks
WBC-SENS 125 WBCch aain adiustment value
RSC-SENS 64 RBCch aain adiustment value
Others 100.0

5.6.2.2 Hardware Limit
Use this program to change Hardware Limits.
(1) Using the [t], (-!.}and [ENTER] keys, move the cursor to the item you wish to change.
(2) Using the numeric keys and decimal key, enter the limit value.
For each parameter, numerals that are not significant digits will be cut off.
[C] key functions as backspace to delete one character.
If a limit value has already been entered, the previous value will be deleted upon any key entry.
DI ... Hardware Limit"
PRESS SL 0.430
PRESS SH 0.570
PRESS ML 0.380
PRESSMH 0.570
PRESS RL 0.200
PRESS RH 0.600
VACSL 230
VACSH 270
VACML 100
VACMH 270
Figure 5-15: Change Hardware Limits Menu
(3) When the cursor is on the bottom line, pressing the [..l-] key will change the displayed parameters.
(4) If you press the (SELECT] key, the change confirmation message will appear in the menu display
area.
1. Execute Settings? Cont. Set Cancel
Figure 5-16: Change Confirmation Message
If you select [Cont.], you can continue to enter limit values ..

If you select [Set], the limit value will be updated and the system will return to the Ready Screen.
If you select [Cancel] or press the [SELECT] key, the system will return to the Ready Screen
Parameter Remarks
PRESS SL Pressure monitor lower limit
PRESS SH
PRESS ML
PRESSMH
PRESS RL
PRESS RH
VACSL
VACSH
VACML
VACMH
TEMPL erature monitor lower limit
TEMPH erature monitor u er limit
(Continued)
KX-21 S/M 5-11 wRevised March 1999

~ By TB 99003
Table 5-3: Hardware Limits Initial Set Values {Continued)
RESL 70 Electric conductivity monitor lower limit
RESH 150 Electric conductivity monitor uooer limit
BLNKW 0.3 (x1 o~/ul) WBC background limit
BLNKR 0.02 {x10°/uL) RBC backoround limit
BLNKP 10 (x10.)/uL) PLT background limit
BLNKH 0.1 (g/dL) HGB backoround limit
CLOGW 130 WBC clog monitorino level
CLOGR 130 RBC cloa monitoring level
CMPTIMER 15 (minutes) Pneumatic Unit stop time
WH LIMIT 95 (times} Lysing reagent monitoring limit
AG LIM!T 200 AG flag detection limit. Number of cells at
WBC lower discriminator and the lower 2
channels.
WLMSK 95 (%) wee count masking limit due to WL flag. The
height of valley bottom at WBC lower
discriminator is relatively giv~n when the WBC
histogram peak is assumed as 100%.
5.6.2.3 Parameters (Other Settings)
Use this program to set the use of Calibrator, and the report of PDW/P-LCR parameters.
(1) Using the (i], [,l.1 keys, move the cursor to the item you wish to change.
(2) Pressing the[+-], [~1 keys alternates "UseH and "Not Useff ..
0 I *Parameters*
Calibrator Not Use

POW, P-LCR Use
QC ITEM CBC8
Figure 5-17: Change Hardware Limits Menu
The initial values are shown in the table below.
(K_J Table 5-4-1: Parameters Initial Settings

Calibrator Not Use Calibrator usage
POW, P-LCR Use POW, P-LCR display
QC ITEM CBCB QC parameters can be selected among ceca, USA or
ALL. See Table 5-4-2.

By TB 99003 (ECR 3981132)
® By ECR 3998093
Table 54-2: QC Parameters Settings
Selected Parameters for QC CBC8 USA ALL
Number of parameter 8 17 21
CBC8 x x x
W-SCR --- x x
W-MCR --- x x
W-LCR --. x x
W-SCC -- . x x
W-MCC - -- x x
W-LCC -- . x x
ROW-CV --- x x
ROW-SD -- . x x
MPV --- x x
PDW -- - --- x
P-LCR -- - - -- x
W-SMV -- . - -- x
W-LMV - -- --- x
(3) If you press the [SELECT} key, the change confirmation message will appear in the menu display
area.
If you select [Cont.], you can continue settings.
lf you select [Set], the setting will be updated and the system will return to the Ready Screen.
If you select [Cancel] or press the [SELECT] key, the system will return to the Ready Screen
5.7 TEST OPERATION

The following test programs are available:
1. DP Test Operation
2. SV Test Operation
3. HC Output Test
4. IP Output Test

(2) Select 4. Test Operation from Service submenu. The Test Operation submenu appears.
D[ *Test Operation*
1: DP Test Operation
2: SV Test Operation
3: HC Output Test
4: IP Output Test
Figure 5-18: Test Operation Menu
5.7.1 DP Test Operation

Diaphragm Pump operation is tested.
(1) From the Test Operation submenu, select 1: DP Test Operation.
"Press Start switch" message will be displayed.
(2) Press the Start Switch to start the DP test sequence.
(3) "Please wair message is displayed during the sequence is in progress.
(4) After the test sequence is completed, the Ready Screen is displayed.
Or press [3] or (SELECT] key to stop the sequence.
KX-21 S/M 5-13 Revised March 1999
(A] By TB 99003 (ECR 3981132}
5. 7 .2 SV Test Operation
Solenoid Valve single operation is tested.
(1) From the Test Operation subrnenu, select 2: SV Test Operation. The SV Test Screen will appear.
DI * SVTest*
1 0 11 21
2 12 0 22 0
3 13 0 23 0
4 14 24 0
5 15
6 0 16 0
7 17
8 18
9 19
10 0 20 SVNo. 1
Figure 5-19: SV Test Screen
(2) A circle (0) is displayed to the right of SV No. which is ON.

Input the SV No. you want to test using numeric keys, and press [ENTER].
Verity that ON/OFF is alternated for the selected SV.
(3) Press [SELECT] key to return to the Ready Screen.

The SV function will automatically reset to the status before tested.
5. 7. 3 HC Test Operation (Optional)
Send the dummy data for host communication test.
(1) From the Test Operation submenu, select 3: HC Test Operation.

The test data will be sent to the host computer.
(2) After the test data is output, Ready Screen will appear.
5. 7. 4 IP (Internal Printer) Test Operation {Optional}
Send the test characters to the built-in printer.
(1) From the Test Operation submenu, select 4: IP

a Q /µOO=x10/1Jll ~
Test Operation. .,,13'?•J1uv[J.,:,,'' a .J.12346Sl!l5(
The built-in printer will print out the specified ·'5Pf',T j.. "}-.:,)i':;1':) r'lt?"-;f:7:i~ .... 'E
characters as shown in Figure 5·20. •!J-7..fry:r';f1J;:j;Q'J" ::J'\j':J~t!'J
't>.:a.3
Verify that there is no missing character or dot.
o r.1, ·7'7.r~:c*
(2) After the test data is output, Ready Screen will

uaourl a"' cr~u~ .. o 1 Pt i i\l.Lr:ie
pqrstuvwx~zC:l~•,§~~
appear.
~J~_'abcdefehijklmno
HIJKLMNOPQRSTUUWXYZE
456789:;<=>?@ABCDEFG
!"#$%~'()*+,-,/0123
Figure 5~20: Built-in Printer Test Print
KX-21 SIM 5-14 April1998

5.8 SERVICE DATA
Displays and prints out the SeNice Data.
(1) Select 9. SeNjce from Select Menu.

(2) Select 5. SeNice Data from Service submenu. The SeNice Data Screen as shown in Figure 5-21
appears.
D I * Serlfice Data* WB C> I>!> C> I> I>

Ready
No. 1 WB 01/30 12: 34
HGB (BLNK, SAMP) 2316 2313

CLOG (W, R) 98 101
TEMP 25.6
ROW (CV, SD) 0.0 0.0

W-SMV, W-LMV 0.0 101.2
W·MFV 0.0
R-MFV 0.0
P-MFV 0.0
1: Print
Figure 5·21: Service Data Screen -1
{3) There are 4 screens of Service Data. Pressing the[~].[~] keys change the displayed screens.
On Service Data Screen -1, following items are displayed:

• HGB convert values (BLANK and SAMPLE}
• Clog monitoring voltage (WBC, RBC)
• Temperature
•Sensitivity parameters (W-MFV, R-MFV, P-MFV)
On the other three screens, WBC Sampling Data, ABC Sampling Data and PLT Sampling Data are
displayed respectively. Analysis is possible with the Sampling Data displayed on LCD.
D I * Service Data* WB I> I> r:> I> J> r::>

Ready
No. 1 WB 01/30 12: 34
WBC 0 3 3
2 6 14
3 5 3
6 3 4
6 3 7
3 5 12
5 6 9
4 2 16
2 2 17 TOTAL 155
3 1 RATIO 12
1: Print
Figure 5·22: Service Data Screen -2 (WBC Sampling Data)
(4) If the built-in printer is used, the Service Data can be printed out. Press [1] key to print.
If the printing paper runs out or an error occurs during printing, printing will stop and the printer buffer will
be cleared.
Note that Cycle Counter is also printed out as Service Data.

5 . 8. 1 Status Display (Sensor & SV Status)
The real-rime ON/OFF status of sensors and solenoid valves can be displayed on Status Display
screen.
(1) Select 7. Maintenance from Select Menu.
(2) Select 5. Status Display from Maintenance submenu. The Status Display screen appears.
• Status* WB C> J> c:> C> [> J>

Ready
SEQ.NO. 12
PRESSURE 0.52
VACUUM 240
HGBCONVERT 550
S8\S)R 1 2 3 4 5 6 7
SI 1 2 3 4 5 6 7 8 9 0
1 2 3 4 5 6 7 8 9 0
1 2 3 4
Change screen with [<::!] or [I>]
Figure 5-23: Status Display Screen -1
<Sensor Status>
The displayed sensor status are shown in the table below.
Table 5·5: Sensor Status

No. Monitored Sensor Status when REVERSED
1 Waste Chamber Float SW No liauid (float switch positions at lower end)
2 Diluent Chamber Float SW No liauid (float switch oositions at lower end)
3 (Not Used)
4 Rinse Cuo Limit SW limit SW is ON (positions at lower end)
5 Start SW Start Switch is ON
6 (Not Used)
7 Lyse Reagent Float SW Lyse Reagent is connected.
(Float SW connector is connected)
<SV Status>
The displayed SV status are shown in the table below.
The numbers 1 through O on the three line correspond to each SY as below.
1 2 3 4 5 6 7 8 9 O -<E----- SV No. 1 through 1o

1 2 3 4 5 6 7 8 9 0 <E-- SV No. 11 through 20
1 2 3 4
1 Compressor
111 Clog removal voltage control ON/OFF

Compressor Fan
SV No. 21
KX-21 S/M 5-16 April 1998

5. 9 SPECIAL SEQUENCE
Special sequence is provided for the production and A&D use, including the submenu shown in Figure 5-23.
This program can be accessed when the instrument is in the Factory Maintenance mode only.

(2) Select 6. Special Seg. from Service submenu. The Special Sequence submenu appears.
DI *Special Seq.*
1: Factory Rinse Seq.

2: Shipping Seq.
3: Factory Initialize
4: Factory Settings
5: Raw Data Output
6: Debugger
Figure 5-24: Special Seq. Menu
5. 9 .1 Factory Rinse Sequence
Rinse the hydraulic lines using special tools, SCAT, alcohol, PVA and CELLPACK.
5. 9. 2 Shipping Sequence
Rinse the hydraulic lines using special tools, CELLCLEAN and RO water before shipment.
5. 9. 3 Factory Initialize
Initialize setting values except CALIBRATION.
When this program is executed, the data stored in BBURAM are also initialized.
The system settings are reset to Japanese settings. To change the disp!ay language, fo!low the steps
below.
(1) Start up the instrument in Factory Maintenance mode. The screen as shown bef ow will be
displayed for a second. The program version number is displayed on this screen as [OO-XX].
Sysmex KX-21
[00-07]
Figure 5-25: Sysmex Screen

(2) If power fail error occurred or shutdown sequence was properly executed when powered OFF,
the screen as shown below will be displayed.
~1it1'J{if.> u * L-tt:.
*1.:l;:t iliJteJ0)1°fffl~l.:[SHUTOOWN]7'Jf
~fi~tl*.ttk~ Lt..:.
~ 7~{:1: 'fJ'tJ. &"f[SHUTOOWN] £-
~fit...-C< t;!.<'£ t \.
{1] 7.-7- 1--7 ·y 7'f::~fi L *.'9.
1 : ~fi
Figure 5-26: Power Fail Error Messages
(3) Press [1] key to continue start-up sequence. The message as below will be displayed until the
Ready Screen appears.
Figure 5-27: Message before Ready
(4) The maintenance instruction message screens as shown below may appear.
*'.fEJtR;l /"T"t/7.*
~j:;fl7-'¥ /;\~~~L--C <t~~ ~'

i'Jf~~rei ~151]-·
~~;~filJJf'F@l I~ 00
il!Jl§l~~B 00100100
1 : ~;tt~·~fi 3 : ~ll:.
Figure 5-28: Example of Maintenance Instruction Screen
(5) Press [3] key to cancel. When the instrument becomes Ready, the message as below will be
displayed.
Figure 5-29: Ready Message in Japanese

(7) Select 6. Special SeQ. from Service submenu. The Special Sequence submenu appears.
(8) Select 4. Factory Settings from submenu. Refer to Section 5.9.4 below for the settings.
NOTE: After the Factory Initialize program is executed, the maintenance instruction messages may
be displayed at power ON. Press [3] key to proceed the start-up, and set the current
date/time, then reset the cycle counter. Refer to Section 5.6.1 to reset the counter.
5. 9. 4 Factory Settings
Set up the system automatically depending on the requirement of each shipping destination (USA,
Europe, China, Japan). The display language, units, parameters, etc. tor the selected market are set
up.
(2) Select 6. Spec;;ja! Seg. • 4. Factory Settings from submenu. The screen as below will appear.
D • Factorv Settina •
Country
Figure 5-30: Factory Settings Screen
(3) Press [!>-)key to select the desired setting.

Japan: For Japanese market (Japanese)
USA: For American market (English)
Europe: For European and Asian Pacific market (English)
China: For Chinese market (Chinese)
(4) Press [SELECn and select "Set" and press [ENTER].

The built-in printer prints out the setting values and returns to the Ready screen.
5. 9. 5 Raw Data Output

Outputs raw data which has not been calibrated with coincidence error compensation.
5.9.6 Debugger
Checks the computeMelated functions for debugging purpose.
5. 1 0 PRINT SETTINGS
All settings made in the Service programs will be printed to the built-in printer.

(2) Select 3. Settings 1rom Service submenu. The Settings submenu appears.
(3) From the Settings menu, select 3: Print Settings.
This is only effective if the built-in printer is connected.

It the printing paper runs out or an error occurs during printing, printing will stop and the printer buffer will be
cleared.

SECTION 6 ERROR MESSAGE and TROUBLESHOOTING
6.1 Introduction ........................................................................................................ 6- 1
6.1.1 [HELP) Key Function ........................................................................................ 6 - 1
6.1.2 Action Message Screen .................................................................................... 6 - 3
6. 1 .3 Error Code Function ......................................................................................... B - 3
6.2 Sensor Location ........................................................................................................ 6-4
6.3. Error Message ........................................................................................................ 6-5

6.3.1 Pressure .......................................................................................................... 6 - 5
6.3.1.1 PressureNac Error f0.5 kg/cm 2 Pressure Error] ................................... 6 - 5
6.3.1.2 PressureNac Error [250 mmHg Vacuum ErrorJ .................................... 6 - 6
6.3.1.3 PressureNac Error [Pressure Lower Error] .......................................... 6 - B
6.3.2 Chamber. ......................................................................................................... 6- 10

6.3.2.1 Waste Not Draining ............................................................................ 6 - 1D
6.3.2.2 Replenish Diluent. ............................................................................. 6-12
6.3.2.3 Replenish Lyse ................................................ ,, ...... ,. ... ,. .................. 6-14
6.3.3 Built-in Printer .................................................................................................. 6 - 16

6.3.3.1 No Printer Paper ................................................................................ 6- 16
6.3.3.2 Printer Error ...................................................................................... 6 -18
6.3.4 Motor ........................................................................................................ 6 - 20

6.3.4.1 Rinse Motor Error [Rinse Motor Function Error] ................................... 6 - 20
6.3.5 Temperature .................................................................................................... 6 - 22

6.3.6.1 Room Temp. High ............................................................................. 6 - 22
6.3.6.2 Room Temp. Low .............................................................................. S - 22
6.3.6 Analysis ........................................................................................................ 6- 24

6.3.6.1 Background Error .............................................................................. 6 - 24
6.3.6.2 Sampling Error [RSC Sampling Error] .................................................. 6 - 26
6.3.6.3 Sampling Error (PLT Sampling Error] ................... ,. .............................. 6 - 26
6.3.6.4 Sampling Error [WBC Sampling Error] ................................................. 6 - 26
6.3.6.5 Sampling Error {RBC CCSD Noise Errorl ............................................. 6 - 28
6.3.6.6 Sampling Error {PLT CCSD Noise Error] .............................................. 6 - 28
6.3.6.7 Sampling Error [WBC CCSD Noise Error] ............................................. 6 - 28
6.3.6.8 HGB Error ......................................................................................... 6 - 30
6.3.6.9 WBC Aperture Clog ............................................................................ 6 - 32
6.3.6.10 ABC Aperture Clog ............................................................................ 6 - 32
6.3.6.11 Analysis Error [WBC/HGB Error (Tri-modal Particle)}.............................. 6 - 34
6.3.6.12 Analysis Error {Detect Sensitivity Error {Electrical Conductivity)] ............ 6 - 36
6.3.7 Memory ........................................................................................................ 6 -38

6.3.7.1 Memory Error [RAM Error] .................................................................. 6 - 38
6.3.7.2 . Memory Error (ROM Error] .................................................................. 6 - 38
6.3.7.3 Setup Data Error................................................................................ 6 - 40
6.2.7.4 Print Error ......................................................................................... 6 - 42
6.3.8 External Output. ............................................................................................... 6 - 44

6.3.8.1 HOST Comm. Error............................................................................ 6 - 44
KX-21 SIM Aoril 1998

6.3.9 QC .................................................................................................................. 6 · 46
6.3.9.1 QC Error [L-J Control Error] ................................................................ 6 • 46
6.3.9.2 QC Error [ X Control Error] ................................................................ 6 - 46
6.3.9. 3 Calibration Error................................................................................. 6 - 48
6 .3 .1 a Maintenance ........ _. ................................................. ·-- ...................................... 6 - 50

6.3.10.1 Clean SRV ......................................................................................... 6 - 50
6.3.10.2 Clean W. Chamber (Glean Waste Chamber.) ........................................ 6 - 52
6.3.10.3 Clean Transducer .............................................................................. 6 - 54
KX-21 SIM Aorif 1998

Alphabetical List of Error Message
D.5 kg/cm2 Press. Err....................................................................................................6 • 5
250 mmHg Vacuum Error ...............................................................................................6 • 5
[A]
Analysis ............................................................................ ····· .......................................6 - 24
[B)
Background Error ..........................................................................................................6 - 24
Built-in Printer ...............................................................................................................6 - 16
[CJ
Calibration Error.............................................................................................................6 - 48
Chamber .......................................................................................................................6 - 10
Clean SRV ....................................................................................................................6 - 50
Clean Transducer ...........................................................................................................6 - 54
Clean W. Chamber (Clean Waste Chamber.) ....................................................................6 - 52
[DJ
Detect Sensitivity Error (Electrical Conductivity) .................................. ,. ........................... 6 - 36
[E]
External Output. ............................................................................................................6 - 44
[H]
HGB Error .....................................................................................................................6 - 30
HOST Comm. Error........................................................................................................6 - 44
(L]
L-J Control Error ............................................................................................................6 - 46
[M]
Maintenance .................................................................................................................6 - 50
Memory ........................... ,............................................................................................6 - 38
Motor............................................................................................................................6-20
[N]
No Printer Paper....... ~ ....................................................................................................6 - 16
[P]
PLT CCSD Noise Error...................................................................................................6 - 2B
PLT Sampling Error .......................................................................................................6 - 26
Pressure ............·...........................................................................................................6 - 5
Pressure Lower Error.....................................................................................................6 - 8
Print Error .....................................................................................................................6 - 42
Printer Error ..................................................................................................................6 - 18
[Q]
QC/Calibration Error.......................................................................................................6 • 46

[R]
RAM Error .....................................................................................................................6 - 36
ABC Aperture Clog ........................................................................................................6 - 32
ABC CCSD Noise Error ..................................................................................................6-28
ABC Sampling Error.......................................................................................................6 - 26
Replenish Diluent. .........................................................................................................6 - 12
Replenish Lyse .............................................................................................................6 - 14
Rinse Motor Function Error ............................................................................................6 - 20
ROM Error.....................................................................................................................6 - 38
Room Temp. High .........................................................................................................6- 22
Room Temp. Low ..........................................................................................................6 -22
[S]
Setup Data Error............................................................................................................6 - 40
[T]
Temperature .................................................................................................................6 - 22
[W]
Waste Not Draining ........................................................................................................6 -10
WBC Aperture Clog .......................................................................................................6 - 32
WBC CCSD Noise Error .......................................................................................,......... 6 - 28
WBC Sampling Error ......................................................................................................6 - 26
WBC/HGB Error (Tri-modal Particle) ..................................................................................6 - 34
[X]
X Control Error ............................................................................................................6 - 46

6 .1 . Introduction
6. 1 . 1 [HELP] Key Function

When a trouble has occurred, the warning alarm sounds and an error message is displayed on
the screen. By pressing [HELP) key on the panel keyboard, you can stop the alarm and change
over to the HELP screen that shows what action to tack against the error.
Supplementary explanation for that function is given here.
If any judgment is required when the automatic recovery is to be performed, an action message
is displayed to wait for the entry.
In the event multiple errors occur at the same time, press [HELPJ key. The errors that have
occurred are listed in the order from higher priority.
*Help-
Multiple errors occurred.
Pressure/Vac Error
Waste Not Draining
Sampling Error
Room Temp. High
Rinse Motor Error
WBC Analysis Error
Press [Help] for more information.
Figure 6-1·1: HELP Screen (Error List)
Press [HELP] key again. The screen changes to the HELP screen for the error listed at top.
NOTE: • Pressing [C] key when any error occurs performs only the alarm reset.
• When any error occurs, the error message is displayed on the screen, and
pressing [HELP] key pertorms the automatic recovery or the action message
display.

As for 1., 2. and 3. of the high priority order list described in the Table 6-1-1, HELP screen is
displayed without pressing [HELP] key. If there are multiple errors when exit from HELP screen,
the error list is displayed.
Table 6-1-1: Error Priority (Analysis)
Priority Error Descriotion KX-21 's Action

1 RAM Error
ROM Error Operation disabled
Setup Data Error
2 Pressure Lower Error Seouence suspended
3 WBC Analysis Error Confirmation message
RBC Analvsls Error
4 QC Error
5 Print Error Output function disabled partially
Printer Error
No Printer Paoer
Host Comm. Error
6 0.5 ko/cm~ Pressure Error Analysis disabled
250 mmHo Vacuum Error
Rinse Motor Function Error Menu operation avai!able
Waste Not Draining
Reolen!sh Diluent
Replenish Lyse
7 HGB Error becomes READY, however,
WBC CCSD Noise Error bad effect on the next sample
ABC CCSD Noise Error
PLT CCSD Noise Error
8 WBC Aoerture Cloa
RBC Aoerture Cloo becomes READY
Temperature Hiah
Temperature Low no bad effect on the next sample
WBC Samolina Error
RBC Samoling Error
PLT Samolina Error
Background Error
NOTE: • Errors are divided into eight groups with the priority of 1 - 8 (high to low).
• The errors in each group are lined up from the one with the highest priority.
Table 6·1-2: Error Priority (Others)
1 Clean SRV Maintenance message

2 Clean Waste Chamber (only at start-up)
3 Clean Transducer
- Calibration Error lonlv at calibration)
KX-21 SfM 6-2 April 1998

6.1.2 Action Message Screen
On the {Action Message} display screen, error code is displayed at the right end of the second
line from the bottom of the screen.
on the [Action Message1 display screen waiting for the key entry, pressing [select] key to stop
the error recovery process and return to the ordinary screen (with the error status remained).
6. 1 . 3 Error Code Function

Purpose: For service person to obtain the instrument status correctly over the phone.
Table 6·1·3: Error Codes
No. Error Error Descriotion Error Code xxxxx zz:zzz.

11 Pressure
111 0.5 kofcmi Pressure Error 11105.XXXXX.ZZZZZ Pressure Value Seauence No.
112 250 mmHo Vacuum Error 11225.XXXXX.ZZZZZ Vacuum Value Seouence No.
119 Pressure Lower Error 11901.XXXXX.ZZZZZ Pressure Value Sequence No.
12 Chamber
129 Waste Not Drainina 12900.0.0 0 0
121 Reolenish Diluent 12100.0.0 0 0
124 Reolenish Lvse 12490.0.0 0 0
34 Built-in Printer
345 No Printer Paoer 34502.0.0 0 0
345 Printer Error 34501.0.0 0 0
13 Motor
131 Rinse Motor Function Error 13150.0.0 0 o
21 Temoerature
212 Room Temo. Hioh 21251.XXXXX.O Temoerature 0
212 Room Temo. Low 21252.XXXXX.O Temoerature 0
22 Analvsis
221 WBC Aoerture Cloa 22104.XXXXX.O Count time or Clog 0
221 ABC Aoerture Cloa 22109.XXXXX.O Count time or Cloa 0
229 Backaround Error 22910.XXXXX.ZZZZZ Backoround Value Parameter (2}
223 WBC Samclino Error 22301.0.0 0 0
223 RSC Samolino Error 22302.0.0 0 0
223 PLT Samolinc Error 22303.0.0 0 0
222 WBC CCSD Noise Error 22201.0.0 0 0
222 RBC CCSD Noise Error 22202.0.0 0 0
222 PLT CCSD Noise Error 22203.0.0 0 0
225 HGB Error 22501.XXXXX.ZZZZZ HGB Background HGBSample
Value Value
226 WBC Analvsis Error 22605.0.0 0 0
226 ABC Analvsls Error 22606.XXXXX.O Con ductivitv 0
32 Memorv
321. RAM Error 32105.0.0 0 0
321 ROM Error 32101.0.0 0 0
321 Setuo Data Error 32106,XXXXX.O Block Area 0
323 Print Error 32301.0.0 0 0
KX·21 S/M 6-3 April 1998

No. Error Error Messaae Error Code xxxxx Zl.ZZZ
33 External Output
331 HOST Comm. Error (Offline) 33102.0.0 0 0
331 HOST Comm. Error 33103.0.0 0 0
mmeouo
331 HOST Comm. Error 33106.0.0 0 0
(NAK Retrv)
41 QC
411 L-J Control Error 41101 .0.0 0 0
412 x Control Error 41201.0.0 0 0
418 Calibration Error 41801.0.0 0 0
AAAAA. XXXXX. 'ZZlZZ

A: Error Code (Phenomenon)
X: Value 1
Z: Value2
• X and Z have different meanings depending on the error code.
6. 2 Sensor Location
Pressure Sensor
KX-21 SIM &4 April 1998

6.3. Error Message
6.3.1 Pressure
6.3.1.1 PressureNac Error [0.5 kg/cm2 Pressure Error]

Description : 0.5 kg/cm2 pressure is outside the operating range.
Function : The system secures the drain operation from the waste chamber and diaphragm
pumps (DP) and the mixing operation in the transducer chambers and Hgb flow
cell.
Check method AID converter converts the voltage of the 0.5 kg/cm2 pressure sensor which is
connected to the 0.5 kg regulator. The instrument system checks if the pressure is
within the following range.
In the Ready mode : System monitors pressure at a constant timing (every -200
ms).
Allowable range: From 0.4 to 0.6 (kg/cm2)
System assumes to be an error when pressure deviates
from the allowable range for more than 1.2 seconds
continuously.
During analysis Whole Blood (WBl Mode
At 3.0 sec. after start of sequence 1 (WBC DP dispense
- HGB background convert sample dispense)
At start of sequence 3 (ABC DP dispense - 1st dilution)
At 3.0 sec. after start of sequence 4
(Lyse Reagent DPIWBC DP dispense)
At start of sequence 5 (RBC DP dispense • 2nd dilution)
Pre-Diluted (PD) Mode
At 3.0 sec. after start of sequence 1 (WBC DP dispense
- HGB background convert sample dispense)
At start of sequence 3 (ABC DP dispense - WB mode
rinse)
At start of sequence 5 (ABC DP dispense
- Lyse Reagent DP/WBC DP dispense)
Allowable range: From 0.3 to 0.6 (kg/cm2)
System assumes to be an error when pressure deviates
from the allowable range at the specified timing.
KX-21 's action (1) During analysis, the alann sounds and the error message appears in the LCD
after the sequence for aspirated sample has completed and the data is output
(all data becomes"•"). If pressure returns to the normal range after {HELP} key
is pressed, the pressure is assumed to be recovered and the system enters
the ready mode.
(2) In the Ready mode, the alarm sounds and the error message appears in the
LCD.
If pressure returns to the normal range after [HELP] key is pressed, the
pressure error is assumed to be recovered and the system enters the ready
mocie.
KX-21 S/M 6-5 April1998

6.3.1.2 PressureNac Error [250 mmHg Vacuum Error)
Description : 250 mmHg vacuum is outside the operating range.
Function : The system ensures the sample drainage from the transducer chamber and the
manometer operation.
Check method AID converter converts voltage of the 250 mmHg vacuum senso~. The system
checks if the vacuum reading is within the allowable range.
In the Ready mode : System monitors at a constant timing (every 200 ms)
Allowable range : From 230 to 270 (mmHg)
System assumes to be an error when vacuum deviates from
the allowable range for more than 1.2 seconds
continuously.
During analysis : Whole Blood (We,) Mode
At start of sequence 1 (0.5 seconds before draining from
the mix chamber and W/R detection chamber)
At 0.4 seconds after start of sequence 2
(HGB background convert sample aspirate)
At start of sequence 4 (RBC charge)
(Mix chamber drain, W/R detection chamber drain)
At 1.6 seconds after start ot sequence 7
(HGB sample convert sample aspirate)
At start of sequence 9
(0.5 seconds before draining from W/R detection chamber)
(HGB flow cell rinse solution aspirate)
(!NIA detection chamber drain)
At 0.1 seconds after start of sequence 1o
Pre-Diluted tPD) Mode
At start of sequence 1 (0.5 seconds before draining from
the mix chamber and W/R detection chamber)
(HGB background convert sample aspirate)
{Mix chamber drain, WIA detection chamber drain)
(HGB sample convert sample aspirate)
At start of sequence 9
(0.5 seconds before draining from W/R detection chamber)
(HGB How cell rinse solution aspirate)
At 11,6 seconds after start of sequence 9
f'N/R detection chamber drain)
At 0.1 seconds after start of sequence 1O
Allowable range: From 100 to 270 (mm Hg)
Assumed to be an error when vacuum deviates from the
allowable range at the specified timing.
KX-21's action (1) During analysis, the error message appears in the LCD after the sequence for
aspirated sample has completed and the data is output (all data becomes "*").
If vacuum returns to the normal range after (HELP) key is pressed, the vacuum
error is assumed to be recovered and the system enters the ready mode.
(2) In the Ready mode, the alann sounds and the error message appears In the
LCD.
It vacuum returns to the normal range after {HELP) key is pressed, the vacuum
error is assumed to have recovered and the system enters the ready mode.

~;;;-Display:-Pr;s;;e;a;-E;;J
: Error Code :
I 0.5 kg/crri Pressure I
I 11105.XXXXX.ZZZZZ I
I 250 mmHg Vacuum I
I XXXXX: Value when error occurre~
Error Occur ex) 0.25 kg/cm ~ 250 I
I 225 mmHg ~ 225
I ZZZZZ: Sequence No. when error l
,. I
I
occurred !
ex) Sequence 3-" 3 \
Error Display
Not Ready
HELP key
i i
2~0 mmHg Va.cutJm frtr.H
a. 35 [0.35 0.65] 215 1220 260)
Adj1.1st 0.5 kglQm 2 Prt1'S'Sure. Adj CJ-st 250 mm Hg V;icuum,
0 Riaturning to monitor the ~rl!l$S-Uro lIJ R-oturni.nq to monHor tl"I• va-c-uum
ERR cooe:xxxxx x.x ERR cooe.xxxxx.x.x

!:Eod of Ad) 1 :End ot Adj
1 key 1 key
select select
Confirm NG
Pressure
OK
Main Screen
KX-21 S/M 6-7 [AJ Revised March 1999

By TB 99003.
6.3.1.3 PressureNac Error [Pressure Lower Error]
Description 0.5 kg/cm2 pressure is lowered for more than the specified time period, and the
analysis process is not assured on the following samples.
Function : The system secures the operation of the solenoid valve, DP, etc.
Check method AID converter converts voltage of the 0.5 kg/cm2 pressure sensor which is
connected to the 0.5 kg regulator. The system checks if the pressure reading is
within the following range.
During analysis System monitors at a constant timing (every 200 ms).

AHowable range: 0.2 kg/cm2 or higher
· System assumes to be an error when pressure deviates
from the allowable range for more than 1.2 seconds
continuously.
KX-21 's action The system immediately stops the currently running sequence and turns OFF al\
the solenoid valves and pneumatic unit. Subsequent operation cannot be
continued and waited in power OFF condition.
KX-21 S/M 6-8 April 1998

.---------------,
I I
Screen Display: PressureNac Error
I Error Code I
~ 11901.XXXXX.ZZZZZ ~
I XXXXX: Value when error occurred I
I ex) 0.25 kg/crri ~ 250 I
I Z.ZZZZ: Secuence No. when error occurred!
L - ~>~~~c:!::: :_ - ---- J
Error Occur
•H•I p•
0.5 kg/cm• Pre11uro Error at counl
Turn OFF then ON Iha power

3 key ~
select
ERR COOE: XXXXX. X. X
3: Ana. Ser ee n
•
Main Screen
Error Display
HELP key
Not Ready
KX-21 SIM 6-9 Apri!1998

6.3.2 Chamber
6.3.2.1 Waste Not Draining

Description The waste chamber fails to drain.
Function The system secures drainage of waste f!uid from the waste chamber and
acceptance of new waste.
Check method : System checks that the float switch in the waste chamber (sensor FSW1) is ON (the
float is in the lower limit).
In the Ready mode : System monitors every 100 nsec.
When the Main Unit is ON : System monitors at SV1 OFF (completion of drain).
KX-21's action (1) During analysis, the analysis data and the error message appear in the LCD
· after the sample analysis has completed and the data is output (aJI data
becomes ..... ).
System waits for the [HELP] key entry.
If pressure returns to the nonnal range after [HELP] key is pressed, the
pressure is assumed to be recovered and the system enters the ready mode.
(2) In the Ready mode, the alaTm sounds and the error message appears in the
LCD.
The system becomes ready when waste chamber draining sequence is
performed without an error during starting up.
KX-21 S/M 6-10 April 1998

f Scr;;nDispl;y; - - - ,
I Waste Not Draining I
I Error Code I
I I
Error Occur
112eoo.o.o I
L-------..J
Error Display
Not Ready
HELP key
•Help•
Check kinked or .blockec:I \ubin11s.

3 key
seect [iJ Relrylng to drain the waata
ERR CODE:XXXXX. X.X

1 :Draining 3: Cancel
1 key
NG
•ttalp •
Was le wae drained 01<.
Chamber may btt c:llrly.

Sugg11t to claan the chamber
To clean !ht ~hamber,

preu [SELECT], lhen
IMa\n11111anc11) ·" !Claan W. Cham bar]
ERR CODE: XXXXX. X. X
3-: Return
3 key
. select
Main Screen

6.3.2.2 Replenish Diluent
Description : Diluent (CELLPACK) cannot be aspirated into the reagent chamber in specified
time, or air bubbles enters, resulting the diluent chamber float switch (sensor
FSW2) OFF and ON.
moving up and down.
Function : The system secures reagent volume required for analysis. Or detects that the air
bubbles enters the diluent chamber.
Check method : (1) Monitoring conditions:

1) System assumes the entering of the air bubbles when the float switch
(lower) turns ON between 0.2 seconds and 0.4 seconds after the float ·
switch (upper) turns OFF.
2} System assumes to be an error when longer than 7 seconds.
3) System assumes to be an error when the replenishing time is longer than
15.0 seconds.
(2) On the normal analysis, the above 1) and 2) monitoring are performed.
(3) On the initialization, or on the reagent replenish sequence, the above 3)
monitoring is performed.
(4) On the other sequences, the above 2) monitoring is perfotmed.
{5) In the Ready mode, monitoring is not performed.
KX-21 's action : Tums the solenoid valve for diluent aspiration ON until the float switch turns OFF.
When the error is resolved, the system enters the ready mode.

rS~e;; Ois~;N"; ~:n"t1
I Error Code I
I I
I I
Error Occur
....---------..-
12100.0.0
......
Error Display
Not Ready
HELP key
•He Ip•
Rapleni•h Diluent Con!ainer
3 key GJ Reaspiratlng Oiluenl

select
ERR CODE XXXXX.X.X
1 :As Rea 3:Cancel
1 key
Diluent
Aspiration
Main Screen

6.3.2.3 Replenish Lyse
Description The usable cycles reaches the specified count after the float switch for monitoring
the lyse reagent turns ON.
Function The system secures lyse reagent volume remained for analysis.
Check method System checks that the cycle is less than 95 for the 500 ml bottle after the float
switch for monitoring the lyse reagent (FSW7} turns ON (for one second
consecutively).
KX-21 's action : The alarm sounds and the error message appears in the LCD. The system enters
the ready mode after [HELP) key is pressed.
KX-21 S/M 6-14 April 1998

r Sc'rffii oiSPi'aY: - - - 1
I Replenish Lyse I
I Error Code I
Error Occur
_,_ ___
II 12490.0.0
__. ......... _
II
Error Display
Not Ready
HELP key
Replenillh Lya& Conlainer
3 key GJ R ea • p i r a t ; n g L y s e
select
ERR COOE: XXXXX. X. X
3:Ce.ncal
1 key
Lyse Aspiration
Lyse Asp.
Auto Rinse
Main Screen
KX-21 S/M 6-15 April 1998

6.3.3 Built-in Printer
6.3.3.1 No Printer Paper

Description : Paper has run out in the built-In printer.
Function : The system secures printing of measurement results.
Check method System checks the bit of no-paper sensor in the built-in printer throughout the
printing process.
KX.·21's action {1) System displays the error message on the LCD when no paper error is
detected. .
(2) System waits for the [HELP] key entry after the sequence for the aspirated
sample has completed. If the error recovers after the {HELP} key is pressed,
built-in printer prints the data which has been paused. After the data is normally
printed, system exits from the error.

rSc;~n o;sPiaY: - - - I
I No Printer Paper I
I Error Code I
I 34so2.o.o I
Error Occur
I_ _ _ _ _ _ _ _ _ J
Error Display
Not Ready
HELP key
•He Ip•
No Printer Paper
select GI Restarting lo print

Lzl Slop prlntlng on bulll-ln prlnlar
To make bull!-ln prlnlar on -line,

3 key
preu [SELECT], then
[Perlph. SelllngsJ
ERR COOE: XXXXX, X. X
i'Prlntlng 2:P•par Feed 3:Sla Output

{Paper Feed by 2 key) 1 key
NG
Cancel Printer Print Sample Data tha

Connection rinting is not complet
.
Main Screen
Main Screen
{Printer unable to use)
KX-21 S/M 6·17 April 1998

6.3.3.2 Printer Error
Description : This message is issued when a hardware error occurs on the built-in printer, a cable
connected to the built-in printer is disconnected, or the paper holder lever
releases.
Function The system secures printing of measurement results and/or error messages.
Check method System checks the error-bit of the built-in printer throughout the printing process.
KX-21's action (1) System displays the error message on the LCD when a printer error is
detected.
(2) System waits for the [HELP] key entry after the. sequence for the aspirated
sample has completed. If the error recovers after the [HELP] key is pressed, ·
built-in printer prints the data which has been paused. After the data is normally
printed, system exits from the error.

r---------
1 Screen Display: Printer Errorl
J Error Code :
: 34501.0.0 I
_________ J
Error Occur
Error Display
Not Ready
HELP key
•Help•
Error on Su111-1n Printer
select
GT R1&\1<\!11g I<> p,r~11t
[il Slop printing on bulll-ln printer
3key
To ma~• bul\1-ln prlnlar on-line,
prell (SELECT), !hen
[Ptrlpll. Setting•)
ERR COOE: XXXXX .X. X
1 :Printing
{Paper Feed by 2 key) 1 key
NG
Cancel Printer Print Sample Data tha

Connection Printing is not complet d
Main Screen
(Printer unable to use) Main Screen

6.3.4 Motor
6.3.4.1 Rinse Motor Error [Rinse Motor Function Error]
Description The rinse cup operation is abnormal. The rinse cup is at the lower position when
the power turns ON.
Function System prevents blood and rinsing solution from splashing when cleaning the
whole blood aspiration pipette. System also eliminates carryover from the previous
sample. In addition, system secures that the manual pipette does not get bent.
Check method When the power is turned ON : System confirms that the rinse cup is not at the
lower position when the power turns ON.
When starting up : System monitors whether the rinse cup reaches
the lower limit at the timing described in the
timing chart is checked, by confirming that the
photo-interrupter at the lower limit is ON.
During the rinse cup operation test, an error is
also issued if the motor is still active 1.6 seconds
after the rinse cup starts ascending.
During analysis : System confirms that the rinse cup reaches the
lower limit at 9 seconds after starting up.
KX-21 's action System waits for the {HELP} key entry after the sequence tor the aspirated sample
has completed. System enters the ready mode when pipette rinsing operation is
performed without an error during starting up. The system disables following
operation and waits for powering OFF. Some part of store data can be performed
by pressing the [HELPJ key.
KX-21 SfM 6-20 April 1998

~c;;e;-Display: Rin7e Motor Errt
I t
IError Code I
~13150.0.0
__________ It
Error Occur
•He Ip•
Error on Rinae Cup
Turn OFF then ON the power.
It Rinee Cup I• out of poaltlon,

Turn power OFF and correct manually.
em CODE: XXXXX. X. X
~ :Ane.. Scraon
3 key
select
Main Screen
Error Display
Analysis Disable

6.3 .5 Temperature
6.3.5.1 Room Temp. High

6.3.5.2 Room Temp. Low
Description Room temperature is out of the preset limit.
Function System secures the HCT temperature compensation and PLT S/N (Signal to noise
ratio), and avoids blood clotting on the cold agglutinin disease samples. System
also secures hemolyzing in WBC samples.
Check method System monitors AID converted value of the thermistors installed in the WBC and
ABC transducer chambers, and checks the temperature is within the following
range.
During analysis For 0.5 seconds before starting the counting. The mean
value of the three counted values excluding· the maximum
and the minimum from the five counted values after turning
the Start switch ON should be: From 1o.0°c to
40.0°C
KX-21 's action After the sequence for aspirated sample has completed, built-in printer prints the
data (the related data is printed normally). System displays the error message then
enters the ready mode.

I screenDiS"PiaY: Room Temp. Hig"iii
I Room Temp. Low I
I I
I Error Code
I Room Temp. High ~
I 21251.XXXXX.O
Room Temp. Low f
I 21252.XXXXX.O I
I .
I XXXXX : Temp. when error occurr~c
L__:x~~::..: _:1~ __ ,
Error Occur
'
Error Display
Analysis Disable
HELP key
•Help•
Room Temp. Error
41.5 •c 110.0 - 40.0)
An•ly1i1 dal• h•• lower reliability.

Check th• room temperatuvre.
ERR dOOE:XXXXX.X.X
3:Return
3key
select
Main Screen
Analysis Able
KX-21 S/M 6-23 April 1998

6.3.6 Analysis
6.3.6.1 Background Error
Description Background value of any parameter exceeds the preset limit, and count results will
be falsely increased.
Function System ensures that the background value for all parameters is lower than the
preset limit so as not to influence the analysis data.
Check method System checks that the background value is lower than the following limits. A
background error occurs if any parameter of the background value exceeds the
preset limit either in the Auto Rinse procedure or in the background check at power
ON.
wee o.3 [x103/µL]
RBC 0.02 {x10 6/µL]
HGB 0.1 {gldl]
PLT 1O [x1 <WµL]
KX-21's action System displays the error message on LCD then enters the ready mode.
KX-21 S/M 6-24 April 1998

I screenDisplay: BackgroundErrot
I I
IError Code I
L _ _ _ _ _ _ _ _ _ J!
122901.0.0
Error Occur
Main Screen
~
Error Display
Analysis Disable
HELP key
•Hal p•
Background count exceed• 1olera nee.

wee 4 {S3J (X102 /UL)
FlBC 1 (S 2] (X1Q4 /ul)
3 key HGB a.o {s 0.11 (g/dl)

PLT 0.2 [S 1. OJ (X104 /ul)
select
Su1pacted a dirty aperture er SRV.
[![ E:ucute an Auto Rln1a.
ERR CODE:Xxxxx.x.x
1:Auto Rinse
1 key
Auto Rinse
KX-21 S/M 6·25 April 1998

6.3.6.2 Sampling Error [RBC Sampling Error]
Description : During RSC counting, system detects the abnormal uniformity of the counted cell
pulses that is beyond the preset limit.
Function : System monitors uniform cell pulses of RBC sample to monitor clog in the RBC
Check method : System calculates sampling values every 0.5 seconds during ABC counting.
When the maximum value, minimum value, and sum of sampling values satisfy the
following equations, system judges that a noise is generated.
(Maximum value - Mi~imumvalue • 1250) (o/c]
Sum of sampling values x 100 > 2·0 0
The sampling data range from 3 to 19 (1.0 s - 1.5 s) applies the above formula.
KX-21's action (1) After the sequence for aspirated sample has completed, built-in printer prints
the data (the related data is printed as ...... ). System displays the error message
then enters the ready mode. The error is cleared.
(2) The count starting level for the sampling value is 25 fL.
6.3.6.3 Sampling Error [PLT Sampling Error]

Description During PLT counting, system detects the abnormal uniformity of the counted cell
Function System monitors uniform cell pulses of PLT sample to monitor clog in the ABC
Check method System calculates sampling values every 0.5 seconds during PLT counting. When
the maximum value, minimum value, and sum of sampling values satisfy the
(Maximum value - Mi~imum value - 100) x 100 > 2 0 [o/c0 I
Sum of sampbng values ·
The sampling data range from 3 to 17 (1.0s - 8.5s) applies the above formula.
(Sampling data 17: number of the sampling data between 8.0 s and 8.5 s.)
KX-21 's action {1) After the sequence for aspirated sample has completed, built-in printer prints
the data (the related data is printed as "*"). System displays the error message
then enters the ready mode. The error is cleared.
(2) The count starting level for the sampling value is 2 fL (However, as for the
upper limit, It has been already set by the analog board on the hardware.
Therefore, the data contains much ABC data actually.)
6.3.6.4 Sampling Error [WBC Sampling Error]

Description During WBC counting, system detects the abnonnal uniformity of the counted cell
Function System monitors uniform cell pulses of WBC sample to monitor clog in the WBC
Check method System calculates sampling values every 0.5 seconds during WBC counting.
When the maximum value, minimum value, and sum of sampling values satisfy the
(Maximum value - Minimum value - 200) x 100 > 2•0 [%]
Sum of sampling values
The sampling data range from 3 to 19 (1.0s - 9.5s) applies the above formula.

KX-21 's action (1) After the sequence for aspirated sample has completed, built-in printer prints
the data (the related data is printed as ""'). System displays the error message
then enters the ready mode. The error fs cleared.
(2) The count starting level for the sampling value is 30 fl.
!Sere;:; rnsplay-:-S;;;;p\ingE~~ - :
I Error Code I
1
WBC Sampling Error I
1 22301.0.0 [2] +Display Priority) I
Error Occur I RSC Sampling Error I
I 22302.0.0 131
Error Display
..._.
I __________ _IIl
I PLT22303.o.o
Sampling Error
111
Analysis Disable
HELP key
S•mpllng Error tl:e1 Qecurr•d'.

Plf1"10!fl: wee RBC PLT
Su'lp•t1•d 11 t~-c.-;.-;i•d •-S:.•r~ure.
[i] Extcuta c•og :remov1I 1oquenci'JI.

tr r;tog per•l•til-,
pro . . [SEL~CT). !hon 3 ke
\M11~ntenanc111 -> lCt1tan Tfancr.ducer}
Ot d•b With brUlh •flet isEt.!:.CT]. select
IM•lntnn•nct1[ ·> [Dr411ln TD Cti1ml:l1HJ
f FR COCf' : XXXXX , X. X
1 :Clog Remove 3: C•nc.~J
Main Screen
Analysis Able
KX-21 S/M 6-27 Apri\ 1998

6.3.6.5 Sampling Error [RBC CCSD Noise Error]
6.3.6.6 Sampling Error [PLT CCSD Noise Error]
6.3.6.7 Sampling Error [WBC CCSD Noise Error]
Description Overrun of AID converter occurs. Overflow of counter occurs. No clearing the
counter is performed.
Function System secures the counting procedure.
Check method Judged by status register's contents in gate alley after completing counting.
KX-21 's action After all the sequence for the aspirated samples are completed, built-in printer
prints the data (the related data is printed as "*"). System displays the error
message then enters the ready mode.
KX·21 S/M 6-28 April 1998

rs-;;e;;:; OisplaY:SamplingE~;- -I
I I
!Error Code I
[WBC l
I 22201.0.0 [21 f-Display Priority)!
IRBC I
I 22202.0.0 {31 I
PLT
IL __________
22203.o.o [11 JI
Error Occur
Error Display
Analysis Disable
HELP key
~ .
•He! p •
Sampling Error ha• occurred.
ERR CODE:XXXXX.X.X
3:Relurn
3 key
select
~
Main Screen
Analysis Able

6.3.6.8 HGB Error
Description : AID converted HGB BLANK value or HGB sample value exceeds the preset limit.
Function System ensures that the HGB value is analyzed without any problem.
Check method HGB error occurs when the AID converted HGB BLANK value or HGB sample value
satisfies either of the following conditions.
Blank< 50
Blank > 10000
(Sample - Blank) < -50
(Sample - Blank) > 3600 ·
KX-21's action After the sequence for aspirated sample has completed, builMn printer prints the
data {the related data is printed as ••
11
System displays the error message then
}.
enters the ready mode.

l'ScrTe;Di;j;°1i;: HGBE'mir- - - - - •
I Error Code :
I XXXXX : HGB Converted value (backgroun!
I ex) 50 -+ 50 1
I ZU:Z:Z : HGB Converted value (sample) I
Error Occur ---- ----------
I ex) 4soo ~ 4500 I
. Error Display
Analysis Disable
HELP key
•H1l p•
Erro-r occurred during HGB 1naly1lo.
F!ow Cott may ta dirty.
3key l!l Clean TO .Ch•mb•• will be performed.

(II will 11k1 1pprox. 10 mlnule1 l
select
EIR COOE: XXXXX .X. X
1:Cl11nlng 3: C1nc11
1key
Clean Transducer Sequenc ~
• Cl1• n Tr1n1duc1r • P'P'P'PPP"

Reidy
Paur CELLCLEAN In tran1du~er chambor

3key o~d pr111 START 1wllch.
select ll will t1k1 1ppro .. 15 min_
CHI• No. alllr ~l11nlng xxxxxx

Dltt IUI 1ervlctd 97112 / 1
'l:C1r1c•I
l
Main Screen
Analysis Able

6.3.6.9 WBC Aperture Clog
Description The WBC transducer aperture has clogging.
Function System secures the WBC analysis.
Check method System monitors the AID converted value of the clogging signal from the both
electrodes at the transducer, and checks the value is within the following range.
Also, verify the sampling data at the completion of the counting is within the
following range.
During Auto Rinsing: For 0.5 seconds before completion of the background
check on the auto rinse, system monitors clogging rate.
Clogging rate: C :S 120
C :::: 3.333 x 10 x D x 5.05/256
-2.961 x TAc2 x 1D-2
+3.376 xTro
-6.590x10
C: Clogging Rate {integral value, round to decimal point)
D: AJD converted value of the clogging voltage
TTD: Detector block temperature ("*.*°C)
During analysis: Se: Mean value of the three sampling data before the gate OFF
SH: Mean value of the sampling data 3 - 19 (1.0 s - 9.5 s)
SEISH ~ 0.5
Sampling data n: number of the sampling data between
(n-1)/2 and n/2
Sampling data 3: number of the sampling data between
1.0 s and 1.5 s.
Sampling data 19: number of the sampling data between
9.0 sand 9.5 s.
KX-21 's action After all the sequences for the aspirated samples are completed, the system enters
the ready mode. All the related data are masked.
6.3.6.10 RBC Aperture Clog
Description The RBC transducer aperture has clogging.
Function System secures the ABC analysis.
Check method System monitors the AID converted value of the clogging signal from the both
electrodes at the transducer, and checks the value is within the following range.
Also, verify the sampling data at the completion of the counting iS within the
following range.
During Auto Rinsing: For 0.5 seconds before completion of the background
check on the auto rinse, system monitors clogging rate.
Clogging rate: C s 120
c = 3.333x10 x 0 x 5.05/256
- 2.961 x TTD2 x 10-2
+ 3.376 x Tro
-6.590 x 10
C: Clogging Rate (integral value, round to decimal point)
D: AID converted value of the clogging voltage
Tm: Detector block temperature (**'. "0 C)
During analysis: Se: Mean value of the three sampling data before the gate OFF
SH : Mean value of the sampling data 3 - 19 (1.0 s - 9.5 s)
SE/SH 2 0.5

KX-21's action After all the sequences for the aspirated samples are completed, the system enters
the ready mode. All the related data are masked.
Scre-;n OisplaY:"°WBCApartureClogl
I RBC Aparture Clog I
l~r!_or Code
l\/VBC Clog I
I 22104JCXXXX.O I
RBC Clog
I 22109.XXXXX.O I
Error Occur
lwtien Auto Rinsing I
I XXXXX : Clot # when error occurrc:f
L_ ex) 105% -+ 1050 I
l\IVllen Analyzing
Ix~~~-------'
Error Display
Analysis Disable
HELP key
P•r•metor: WBC RBC

[:il·E~•i::ut ... clog removal .s•qu•nce.
H clog per-sl519.
3 k.ey
P'""' [SELECT]. then se ect
]Malntonanc•l ·• jCloon Tronc•ducor]
or dob with brush alt•• (SELECT],
[Mainlon•nce( .> [Or1in TD Chom~er(
ERR COOE: X/OO<X. x. X
Main Screen
Analysis Able

6.3.6.11 Analysis Error [WBC/HGB Error (Tri-modal Particle)]
Description Tri-modal particle size distribution cannot be correctly divided.
Function System monitors the faked lyse reagent.
Check method System verifies that the number of cases when the tri-modal particle size cannot be
correctly counted is fess than 1o consecutively. (Error occurs when 11 or more
abnormal tri-modal samples are counted consecutively.)
KX-21 's action The message [Analysis Error] is displayed and the alarm sounds. The message
remains displayed until the error Is recovered or the power is turned OFF. There
are two types of the data display method.
(1) Level 1: AH the tri-modal data are displayed as "--·-";
(2) Level 2: * (low reliability mark) is attached to the obtained bi-modal data and
the tri-modal data not analyzed automatically are displayed as "
.
--·-·

I~-----..-----..,
Screen Display: Analysis Error I
IError Code I
I I
122aos.o.o I
L----------J
Error Occur
,
Error Display
Analysis Disable
HELP key
'r
• Hel P•
WBC/HGB Analy•ls Erri>r
ERR CODE:XXXXX.X.X
3: Relurn
3 key
select
Main Screen
Analysis Able

6.3.6.12 Analysis Error (Detect Sensitivity Error (Electrical Conductivity)]
Description Electrical conductivity gets out of the control limit.
Function System monitors the faked diluent.
[A} Check method System verifies that the clogging rate (C) is within the range of (80::::: C :::::125).
KX-21's action The message [Analysis Error] is displayed and the alann sounds. The message
remains displayed until the error is recovered or the power is turned OFF. There
are two types of the data display method.
(1) Level 1: HCT and MCV data are displayed as·--·"-"·
(2) Level 2: * (low reliability mark) is attached to the HCT and MCV data.
fAJ NOTE: During Shutdown sequence, [RSC Aperture Clog] occurs at the same time.
KX-21 S/M 6-36 ~ Revised March 1999

By TB 99003
ISc'r;;'nDi;iaY: A;;°ai;Si;E;:;:;;I
II Error Code II
122606.XXXXX.O I
~ XXXXX : Conductivity :
L- - ~ 2.:·~-: ::1_ J
Error Occur
Error Display
Analysis Disable
HELP key
.
• H•I p•
Abnormal dela~tlon 11tn1lllvlly
ERR COOE:XXXXX.X.X
3;Return
3 key
se!ect
Main Screen
Analysis Able

6.3. 7 Memory
6.3. 7 .1 Memory Error [RAM Error]
Description : The main CPU detects an error to access the RAM (Random Access Memory).
Function System ensures that the main CPU accesses the RAM without any problem.
Check method System writes test data to a certain address at power-on, and checks whether the
same data is read later. System repeats the same check procedure sequentially for
every RAM address.
KX-21 's action System stops the operation immediately. The error is reset by turning OFF the
power switch.
6.3. 7 .2 Memory Error [ROM Error]
Description : The main CPU detects an error to read data from ROM (Read Only Memory).
Function System ensures that the main CPU reads the program from the ROM correctly.
Check method System performs a ROM checksum (reads data from the entire area, calculates the
total, and finds the 8 low order bits). Then, system checks that the value matches
the checksum value stored in the ROM.
KX-21 's action System stops the operation immediately. The error is reset by turning OFF the
power switch.

jS'c~;-oj;p1;y: M'e;;'"o~ fuo;- - ,
I Error Code I
I I
IRAM Error I
I 321os.o.o I
ROM Error
I 32101.0.0 I
L-----------1
Error Occur
(when the power turned ON
•He Ip•
RAM error occurred.
turn OFF tlun ON the power.
ERR COOE;XXXXX.X.X
* Alarm doesn't stop
KX-21 S/M 6-39 April 1998

6. 3. 7. 3 Setup Data Error
Description The main CPU detects an error to read data from EEPAOM (Electric Erasable
Programmable Read Only Memory).
Function System ensures that setting values are written and read correctly.
Check method System performs a checksum in a data area and compares the calculated value with
the checksum value stored in the EEPAOM.
KX-21 's action System initializes the mismatched value of the data area to the factory default
values. The data areas are separated as shown below.
- Block 1: User setting value
- Block 10: Production service setting value
I-----------------~
Screen Display: Set Value Error I
tError Code I
f32106.XXXXX.O :
I
L___________
~
...
I
xxxxx : Error Block
I ex) Block 1 1
Error Occur Block 1 Stored Data

QC data, and
User setting values
•
•Help• • 1-1! 1 p.
Memory error occurred.
No
• Stored deta, 11nd
• QC dala
- If this operation la performed,
• Slored dala
- • QC data, an<l
• IJsor s<111Jng v• I u e
2 key
GI will be repaired.
Repairing may end lncomplet& will be lnlllalizecl.
Cl D•letlng Ill•• a11d lntllallzlng
ERR cooe: xxxxx. x.x
1 :Repairing 2:1nlllallzo Ar& vau OK 10 Initialize them? Y9'1-

1 key Yes
.
'
Repare Initialize
'
Turn Cf'F lh&n ON the power.

-

'Screen Display~etvalueerror- - I
I
jE.rror Code I
I
132106.XXXXX.O I
I
I XXXXX : Error Block I
ex} Block 10 ~ 10 I
I_ _ _ _ ~oc~ !_!.n~ 1,2_ _-+_1~ J
Block 1 : Stored Data
QC data, and
User setting values
Block 10 : Factory, Service
Setting values
Error Occur
,
•H11 Jp•
RAM error occurred.
Turn OFF then ON I h II power.
ERR CODE:XXXXX.X.X
* Alarm doesn't stop
KX·21 SIM 6-41 April 1998

6.3. 7.4 Print Error
Description : The main CPU detects an error in the data output program and data cannot be
printed on the Data Printer.
Function System ensures that data is printed correctly on the Data Printer.
Check method System checks whether the work memory can be reserved for printing the data.
KX·21's action Subsequent operations are disabled. The error is reset by turning OFF the power
switch.

l~r;'°n Oi;pi'a';PrlntEr7c:I
:Error Code :
fa2301.o.o I
L-------1
Error Occur
Error Display
Analysis Disable
HELP key
•He\ p •
Error on 81.1111-ln P rln ter
GI Pr111e to relurn lh• u:reen.

•nd print •Q•ln.
3 key [il Stop prlnt·lngo on bullt·ln printer
Ta make bullt·ln prlnler an-line,

pr•n [SELECT]. then
[Perlph. S•ttlng•l
ERR COOE:XXXXX.X.X
l:R11turn 3: Slap 0 u lpul
1 key
c ancelPrinter
Clear Printer Buffer
Connection
, ,
Main Screen
Analysis Able Main Screen
(P rinter is usable) Analysis Able

6.3.8 External Output
6.3.8.1 HOST Comm. Error

Description The communication with Host Computer is failed. The analysis result cannot be
transmitted to HOST. There are three type of HOST communication errors (Offline,
Time Out, NAK Retry).
Function System ensures that data is transferred to the host computer without any error.
Check method System checks that the communication with Host Computer is succeeded.
KX-21 's action System waits for an instruction from the operator.
Retry: Data is transferred again. H system received an ACK, system returns
to the ready mode. If system received a NAK again, the same error is
Issued.
Cancel: System stops transferring data. System disables the host connection
setting and returns to the ready mode. (Data will not be transferred to
the host computer until the setting is changed.)

-------------.
!Screen Display: Host Comm. Error
:Error Code
!Off-line
I 33102.0.0
tCK Time Out Error
33103.0.0
INAK Retry Error
I 331oe.o.o
!Either of "Off-line" "ACK Time Out
Error Occur IError" or "NAK Ret~ Error'' is displayed
!between * and*· I
L.....-----------
1
Main Screen
,_
Error Display
Analysis Disable
HELP key
Hoit Output Error

select • Ho 1 ~ ACK Time 0 u I Err O'I'
Check Hoa! Condition
(il Retries lo lra<Hmi\ lo Host

[i] Slop transmilling to Host
3 key To m1k<1 H<>•I C<imp11t<11 o"·li"<i,
pr~aa (SELECT]. th&n
[Pulph. Settings]
E~ CODE: XXxXX. X. X
I :Ro-4endlng 3:Stop Output
1 key
' ~
Cancel Host NG
Host Re-sending
Connection
OK
•Ir
Main Screen
Main Screen
Analysis Able
Analysis Able
(Host unable to use)

6.3.9 QC
6.3.9.1 QC Error [L~J Control Error]

Description : The main CPU detects a situation that an L-J control error occurred.
Function System ensures that the main unit is under the quality control and the data has
been out of the control limits.
Check method Statistically performs quality control using the weighted data of nonnal samples as
the control data. If the data is not within the control limit, it is assumed to be the L-J
control error.
KX-21's action After all the sequences for the aspirated samples are completed, the system enters
the ready mode. The analysis data is effective.
6.3.9.2 QC Error [ X Control Error]
Description : The main CPU detects a situation that an X control error occurred.
Function System ensures that the maln unit is under the quality control and the data has
been out of the control limits.
Check method Statistically periorms quality control using the average of control blood data of
analyzed twice in a row as the control data. If the data is not within the control limit, it
-
is assumed to be the X control error.
KX-21 's action After all the sequences for the aspirated samples are completed, the system enters
the ready mode. The analysis data is effective.
KX·21 SIM 6-46 April 1998

rSere;;; Display~QC Erro;- - I
I I
IL-J Control Error Code I
141101.0.0 I
I I
l_ I
IX Control Error Code I
141201.0.0 I
L---------'
Error Occur
,r
QC Screen
Error Display
Analysis Able
HELP key
'~
•Ht! p•
QC data fall• out of control I Im lt1.
ERR COOE:XXXXX.X. X
3;Raturn
3 key
"
QC Screen
Analysis Able

6.3.9.3 Calibration Error
Description : The calibration is performed with much change in values by once.
Function System ensures that the calibration cannot be performed more than specified.
Check method System checks the error when the calibration change between new and old
exceeds 5% or the calibration change exceeds from 80% to 120%.
KX-21's action When the error occurs, the alarm sounds and the input setting value becomes
ineffective.
KX-21 S/M 6-48 April 1998

fscr'eenoiSPiaY:- - - - ,
I Calibration Error I
I
I Error Code I
l41ao1.o.o 1
I---.--------J
Error Occur
'
Calibration Screen
.
"
Error Display
Analysis Able
HELP key
"
•H&lp•
Calibration ~alu • il oYt range.
If error persi•ts,
• •=5% difference from the le •I ca 11 b.
3 key
• Calib. factor 11 out of 80% - 120 %
select
ERR COOE:XXXXX.X.X
3: Return
KX-21 S/M 6·49 April 1996

6.3.1 O Maintenance
6.3.10.1 Clean SRV
Description : The main CPU detects a situation that the cycle counter reaches the preset value.
It is the time to clean the SRV.
Function System alerts the operator to clean the SRV.
Check method System checks cycle count at power ON. When the SRV cycle count reaches
7500 or passes 3 months, this message is printed on the built-in printer. The cycle
count increments by 1 for every execution of analysis sequence.
KX-21 's action System only print the message and could be operate the system as usual. The
cycle count can be reset on the select menu in the maintenance mode.

rcreen Display~leanSR)'
I I
!Error Code I
Error Occur
(when the power turned ON 155101.0.0
I
I.__ _ _ _ _ _ _ _ JI
He Ip•
•Scheduled Mainla.•
Clean tha SRV.
[ilRes11t ll\e cy<:.la caunt<1r !or SRV,

3 key a11d you c1111 lrun OFF lhe power.
select l]l Conllnua lo start up.

SRV cycle counlar will not be rea al.
Cycle No. •flar cle1ning. xxx xxx

Dal• 1aa1 •••viced 97/12 I 1
1 :Cleanlng 3:Cancel
1 Key
·~
Clear SRV Cycle Counter
,
•Clean SRV•
SRV cycle counter will be reaelAS
Turn Of' F th<1 pow&r.
Start up Sequence
,
Ready

6.3.10.2 Clean W. Chamber (Clean Waste Chamber.)
Description The main CPU detects a si1uation that the cycle counter reaches the preset value.
It is the time to clean the waste chamber.
Function System alerts the operator to clean the waste chamber.
Check method System checks cycle count at power ON. When the waste chamber cycle count
reaches 2500 or passes a month, this message is printed on the built-in printer.
The cycle count increments by 1 for every execution of analysis sequence.
KX-21 's action System only print the message and could be operate .the system as usual. The

ls""Creen Display: - - - - ,
I Clean W. Chamber I
:Error Code :
151103~.~.. <:.. - - - - - - '
Error Occur
(when the power turned ON
•Scheclul&d Malnla.•
3key Clean the Waote Chambor.

11 wlll ial!• approx. 1 & mlnuua.
select
Cycle No. alter cll1enlng. xxxxxx

Dale last serviced 9 7 /1 2 I 1
1 :Cleaning: 3:Cancel
1 key
K:;lean W. Chamber Sequen~ !
•Clean W. Ch amber• C>l:>o l>t>C>bo

Ready
3 key Pour CELLCl.EAN In lfen&ducar chamber

select I! will tal<o approx. 15 minute•.
Cycle No. attar cleaning. xxxxxx

Date 1ut 1erv1ced 9 7 ll2 I 1
3:Ca~cel
Start up Sequence
j
Ready

6.3.10.3 Clean Transducer
Description The main CPU detects a situation that the cycle counter reaches the preset value.
It is the time to clean the transducer.
Function System alerts the operator to clean the transducer.
Check method System checks cycle count at power ON. When the transducer cycle count
reaches 2500 or passes a month, this message is printed on the built-in printer.
The cycle count Increments by 1 for every execution of analysis sequence.
KX-21 's action System only print the message and could be operate the system as usual. The

Error Occur
{when the power turned ON)
•Scheduled Mainta.•
3 kev Clean the Transducer.

It will take approx. 10 minutes.
select
Cycle No. afler cleaning. xxxxxx

o ate last se·rvicad 97 I 1 2 I 1
1 :Cleaning :>:Cancel
1 key
Clean Transducer Sequen~ e
•Clean Transducer•
R9ady
t>t>-l>C>t>t>
Pour CEl.LCLEAN in transducer chamber

3 key and press START switch.
select lt·wil! take approx. 1S minutes.
Cycle No. after cleanin11. xxxx.xx

Date last serviced 97/12 I 1
3:Canc<'I
~~
~
Start up Sequence
i
Ready
KX-21 SJM 6-55 JAN. 98

Rinse Mechanism
~
~
Detector Block
RBC Th
DtlleclD Assembly
~
~
Unit No. :J7
Printer
Unit
NQ.2357 Valve Unit
SV1 - SV21
Analog Board Digital Board

tl0.2a51 ~LCD
. 320 x 240
N0.2W
~IOtP-.llQ
Panel
Keyboard
:;
!@ ln\lerter
EJl
KX·21 SIM KX-21 Wiring Diagram
7-1
' 398(;072
'l!I 398J044
~9~02\
"'"'!U
;I
'"" I
·-' I
" 1 !
I'
MX·ZI SRV 1.<1• '
1
'' :I
KX-21Tubing Diagram
7-2
KX·21 SIM
,- _____________ • _____ • ________ • _______ • ______ • _________________ -, ~SV5
'' '
MV2-1
CEU.PACK
lAJ
'·---------~--
MV12·1
.------~-~-·--~-------,I
,.
,·~-----J
Sl/t2
''
'' ASP Pipette
''
•---------- -
..'.''
''
_\
- - J
I
Comptessor
'~~--~-------~--P-~---------~~-''
Roguletor S11clion SffiOMATOLYSER
WH6o\lls
WBModo Ollulion Mode Revised March 1999 Hydraulic Diagram

we Asp.DP Dilullon .Asp. DP By TB 99003
KX-21 SIM 7-3
,-------
I FAN (
PCBN04087
Cl~
(BBP·VH)
I OC+100V
!©
I fOld '1' i"i,.4 DC+100v
IL:..!
---
1
Fir-
\
rod
22 l'l1 ..! GNO(O C+100V)
]:] l..._...__ ,_ ~
) .!..1 ..!OC+15V For~lxlerd
.F3 L _ OC±15V
5 .s
,__ 1--
~ GND(OC±15V)
I
-
l ..____ 1 OC.15V
.....lm!!L ~
l F'1
I ----~--, I i~I i .1.
Imm..
81--
-v ~ ·1 l88P·Vi-O
Hi
1'101ShlelaC..
L - - - - - - - .- .J ~9 l_~ DC+24V For PrlO!ar board
I I ~
F5
DC+24V GN0(+24V)
Transformer Pr:Mer PT.094
I NolaeAtter
l (~Xtl4'l
I (SSB-005) [
~ r:l ."¥ AC100V
I l ·1 i.1 AC100V
-- J._ ®...i I 117\/ II 108V ,_ I
.s. For Clog removal
l~L.l
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- -
{1129-XH-A)
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ft
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r:::l ~
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100V 16.5V T ~-I .J_ AC1 OOV For Pneumatic Ulllt
I ~ 1 I II e: 6 AC1 OOV
l lt~LI ~
'5 .......
L12. ,__. .._ .......
l ~ I !f I 11 ov 1-
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l
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- GND(+SV)
For dlgl'lal boanl
For prlnttr bQaitl
OC...12V
GND(DC+12V)
D
D
VS150-5
VS508·12
[ D=
[ Q=
(XHP-7)
a (XHNiN)
l= Note) TranalOfTner Power PT-094111.-f 1111 Transformer
KX~21 Power Supply Unit (100V) Diagram

KX~I SIM 7.4
r--------,
FAN .tiould be illll&lled on the cllaa$s main unit
l©I
PCBN0.4087
I FAN I
I I
I I
1 I
J I
I . .-..i , I
1- --;...-;;-Sl\6'1dCMt - - , -2
For Prfriter board
I
Tf'llllSfomier Power PT-095
I NolseFlltar
I (SSB-005)
I
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I
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For ciijtld board
I I Forpilnterboerd L__~-----~
Ll '---"r---'_ - - - - _J
DC+12V
GNO(OC+12V) VS50B-12
~
l Note) Tran6fonner Power P'Hl95 is used .aa Tranllfolmer
KX-21 Power Supply Unit (200V) Oiagra1

7-5
IWhole Blood Mode Analysis sequence I [Pre-Diluted Mode Analysis Sequence I
Basic Sequence Basic Sequence
Seauence No. , • •I •I Sequence No. • 3
! i::: ! i : : I:
Function
Time( Sec) : : : : I ~·: : n : : :'~·~":1: : : i ~'!' :I : : : : I
I I I·~
!'·~ !t-P: :
: : :,..;.:: ....
: I: : : I:
: : l'i_~ :
:,.
I elJ
J
F~Sec) iii
• '
1
: I ~'i
'5 ' I ' ' ' O''
i ;•·r i i : 1\1;,! : i I
: :
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l!>ft I I
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:~:: '!5"
i
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Sample Pipette
.... : °'l'b1::::::: :IJ!alll· I:
:::
:::
.:.. :I Sample Pipette }..,i,k,i
• ' ••
t
1
;!!:
i : : ~l :
• ':lii\ic•
: : : : 1>$1 :q.... : : : : : :
1
I 1'
I I•
I :::
.':': . I JI I I It t
::::~
:::: :o~:
Rinse Cup ' ' ' ' : ~ : : : : : : i"!"aU!": : Rinse Cup .. " .... !':t'il : :'Ir.!:::::: '' '' .'''
'' '' : : : ""'19ol<Q>P : : : :
SRV "" ~i';ljfC : : : i i i ~: i :

~~ i""'~""'"" roim: lni'>l,I:: SRV ~ : : ' ~·: ::::~·::;;; .: :'1 l'i"t!
·'
It I 1 ~::: ~~: ::::~ ~~:::
Mix Chamber
I
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l
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1
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Mix Chamber
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' 11·.
RBC : : : : : : : : :...: : : :!!!: ' ai..I ~ :::: ~ .... I.I' ' ' .. ' ' i ' '.':"
: : : : : : : : Pl ,;.,:J:i: ~ , . I I" l I I I RBC i:: in~ ii::
..... mi: i:: ~
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ai .H+H i i i
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l I
•• &I • :·: :·.1:1~:1·:'::::: : : p: : : : : : : : : 11; : :m~: : : : I~ ~! : : :

: 0eUJ.I : : ii~ : :
: : I :
:
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f~ : : : ! i i i i 1:~µJ;
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HGB r.1. HGB :n : : :ic:1: :

l I I I JI I I I
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:::~::~ t "'"~''
CELLPACK Chamber .... ~::: CELLPACK Chamber i
:I""'"'
ii!: i: i::: It
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...... , . :I· ..
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Waste Chamber ...... Tii!iiiii :~::::
1Q1 1 1 1 Waste Chamber
'I 'I II I
I 'I 'I II 'I lI
: : : : : : ~~,: l:
SV • Motor Operation SV • Motor Operation

Sequence No.
• • :,L:
I •! ! I! •I!!!• I l•I
,! !, !, 1! I~~:
..,..., , ,., , 1,, 1' '1 •!J~::: !
SVNo. SV No --:------- Time(Sec)
Function ----...:___ ::::s::::;o:::
! : : : 1,,,,
IP·r,,,,,,, :!::
16 :::m::::~::::m:::
1
ff ! ! ! !!: :!:!!: ! : : : : ! : ! :~
,, 1M\11••46•r1•&0••••5l5•1•
1
eo
1 Drain Waste Chamber
<switch Pressure/Drive PV' ::::: :::: ::::r r01: i :
~85..&r
...
I I I I I I I I I> I I I I l I
.. :'"""'
: : : : : : : r,.8"" .. iii iii iii ii j i %~: :~r:~=~==~
I I It t f I I I I I
'"'&.i~C:::.~ ..... 2 Fill CELLPACK ~~.u::

f I I I I I It 1 I I
2 Fill CELLPACK ·' ·· ,,,, I
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: .. ~~:: 4
Switch CELLPACK Chamber pressure
.. 1 r·1~ 1 i 1 ~ 11 rr~
: : :•·!7V;::%j: I I I I I I It I I I
3 "" "" 3 Drain Riise r..,,, /Drive PVl ·:::~:: :~;/.~

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*2 0.2 Sec ON 0.2 sec OFF, repeat until 0.5 kg/cm2 reaches 0.3 kg/cm2 or lower. (Max.20 times) *2 This is performed in every sequence except * 1 sequence.
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2. Operation of SV9-11 (for Mixing) is 0.2sec ON 0.2sec OFF.
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(STROMATOLYSER-WH) Sequence Sequence
SVNo.
Waste Chamber Drain 2

r---t---------t-77':-:-:-~~~#.t- - - - - - b*-i+.cn::a-(V,!W)~'?.:I
r--2-+-R_e_p_le_n_is_h_C_E_L_L_R_'A_C_K_--'f.-::~:,,!:nf:-:.:~:,,\.i-}}1~++-++-!+-~~~-
iftwnedONduring After this, Auto Rinse • Blank
OFF+0.68 Check starts
__ H-t-i7;iriini;-;M'.l'f4'-t-t--M-n
4 STROMATOLYSER·WH Dispense Control !2.r ,-; :•.~

ABC Oil. DP Drive
,2. After this, Auto Rinse • Blank
6
RBC Oil. DP Dis . • As . Line Switch l-'-~~M~":--:-7-:--'.-1 Check starts
W8CJHGB DH. • Lyae. DP Oriva
8 WBCIHGB Dll. DP Dlap. • Asp. line Switch
ECR NO. SERIAL NO.
STROMATOLYSER-WH DP O!sp. • Asp.tine SWitch ;SYM
9 WBC TD Chamber Air Mix iA 398G038 A1559
KX-21 Timing Chart (217)
10 ABC TD Chamber Air Mix
14
RBC TD Chamber Drain o. , I Revised Sep. 98@
WBC TD Chamber Drain
7-7
KX-21 SIM
3 5 1 a 9 10
2
' 6
l._P_U_T_im_e_r_s_e_q_u_e;::n=ce='-----..,....,1' PU OFF
Prepare for PU OFF 1• ~-U-nl-oa-d--=pu_s_ta_rti_·n-9·-up_*_:.~1 Resume 1 3!:2 Resume2 l!!3
I! I! I!! I. II.!. I I . . .
I SV NO ---:---- ·Time (sec>
B ·Function ~ : : ::~::: '1~::: :1~:: :~ .........
.........
o: :
: : 1S.S
75; so: :es: 90; : : :1 s O: s: : . 1
Drain Waste Chamber
(Switch PressurelDrive PV) .........
: : : : : : : : :
..........
I 2 Replenish CELLPACK · : : : : : &.S ~/.floalOFFC )
: : : : : : : : j :(MAXh)"" . .
: '.::::::
. . ...
: : : : : : : : . :
. . . . . . ..
:«:,Float OFF(up)
l--'"~-'-':_+.i.,0.5sec(Max7s)
. .......
i 3
CELLPACK Chamber Pressure
Drain Rinse Cup(Drive PV}
:J1E4:::: .. 2.5
.......
STROMATOLYSER·WH Dispense . .... : : : . : . : ; ; : : : : : .......
.... . ..
4 Contol
5 Detector Block MV(for supp~ong water) ~: : : : : : : : : : : : : ; : : : :

. . . . ........
.. ' .
. . . . . . . . .........
c 6 g~~=~~~ DiluUon·Swttch Asp.Line : : : : ~~~ i::::::j: ........
. . . . .... : : : : : : : : :
7 SwitchWB•PDModeDil.Une : : < <::: > >::

~: : : : : : : : : : : : : : : : : :
........
... . ... .
: : :: : :::
:. :. :. :. :. :. :. :. :.........
. ........
......
8 liveWDVnuou11.• LyseDP
Disp.WBCIHGB Oil.DP·Swilch Asp.Una · · : : : : : : : : : : : : : : : : .: .: .: .: .: :. .: .: . ... .. . ..
"'-'.STROMATOLYSER-WHDP·S~Une ~ ; : ; ; ; ; ; : ; ; ; ; : ; ; ;
........
. . . . . ... ... .. .
:. :. :. :. :. :. :. :. : : : : : : : : :
9 WBCTDChamberAirMix : : ::::::: :: :::: : :: : ........ .: .: .: .: .: .: .: .: .:
. ... . ....
.. .. .. .. .. .. .. .. .........
10 ABC TD Chamber Air Mix : : : : : : : : : : : : : : : : :
........ : : : : : : : :
: : : : : : : : ......... ......... :: :: : :::: : .........
11 MiXing Chamber Air Mix .: .: .; .: .: .: .: .: .: .: .: .: :. .: .: .: .; io~.6: :::::: .........
........ : '. '.::::::
: .: .: :. :. .: .: .: ......... 2.5 ................................... .........
D .........
........
: : : : : : : : : ~is: : : : : : : : :: : :: : : : : : : : : : : : : : : : : :: : : : : : : ..
: :: : ::::: : : : : : : : : : :: :: : : : :: : : : : : : : : : : ...
13 Drain Mixing Chamber :. :. :. :. :. :. .: :. ......... .: .:
..: .:. ..: ..: .: .: ..: .. : : : : :115.7
~1:.S' :: :; : : : : : : : : : : : . ....... .
iiraln ABC TD Chamber ........ ..... .. .. .. .. .. .. .. .. ..
14 Drain WBC TD Chamber . 6?.s: : : :
.... .... ...... :60.5 :::::::::::::::78.S ::: ...
15 Drain HGB Cell : : :; : ::; : : : : : ; : : :
........ . : : : : : : : : : : : : 6ti : : : : : : : : : : : : : : : 79.S: : : : : . .
ri ~~ Wii".........
. .......
....... . .. .......
.: .: :. .: .: .: :. :. .........
; : ; : : : : :
....... ..
16 SRVTum . :. :.......
: : ; : : : :. . ...... . .........
l,t:::: 7.51 : : : : : : : : : : :
17 RBCCharging ~o.a::::la.3''::::;:;
: : : : : : : : ..: ..: ..: ..: ..: ..: ..: ..: ..:
<T j T T T j :
: : : : : : : :
.........
: ::: : : : : :
18 PD Mode Oil. Sample Asp. DP : .........
E
19 FillRinseReagentinSampleAsp.Une i: j:: i j:::: j j j: : : : j .: .: .: . .
: : : : :
.. . ::::::::
:.........
20 WBModeWBAsp.DP : <::: < >: [T: : : : : : : : : : : : : : : ; : :
: : : : : : : : :
21 Detector Block DP(lor counting)
t--~-+-CP_:_:_t:_:_:_;_;_~_n_it ~-~~~-=·=·~··
·~·~·~~-~·~~··~:~·~-~~·~~
i .5
__
1 ~: I(Ttr;tHtnnn:;:::; :
F
STM R-C'P ~ llliiilmmmm ..... ······· ..
Note) 1.Mode Switch Sequence always operates * 1 Completed when each pressure reaches the lowest level.
after PU Starting-Up, Resume '1 and Resume 2. *2 ON only when PU OFF for more than three hours.
2.0peration of SV9-11(for Mixing) is 0.2sec ON 0.2sec OFF. *3 ON only when PU OFF for less than three hours.
G
*4 0.2sec ON 0.2sec OFF.repeat until O.Skg/cm2 reaches 0.3kg/cm2 or lower.(Max 20 times)
..
SYM ECR NO. SERIAL NO.
IA 398G038 A1559-
H
KX-21 Timing Chart (3/7)
Revised Sep. 98 ~
7-8
KX-21 SIM
IMode Switch Sequence J
IShut Down Sequense I
Shut Down (First Half)
sv
sv NO.
NO.
2 Replenish CELLPACK
2 Replenish CEL.LPACK
OriveRBCOP
6 Dispense ABC Oilution·SWilch Asp.Line
7 Swilch WB·PO Mode Oil.Line
9 WBC TO Chamber Air Mix
10 ABC TO Chamber Air Mix

9 WBC TO Chamber Air Mix
11 Mixing Chamber Ali- Mix

11 Mixing Chamber Air Mix
15 Drain HGB CeH
16 SRVTum
15 Drain HGB Cell
17 ABC chargilg
16 SRVTum
19 =t: De1Bfge111 Into Sample

18
19
20
==
PO Made DH.Sample Asp.OP
0e1SfgentinfD Sampla
WB Mode WB Asp.OP
20 WBModeWBAsp.OP 111111111111111111111111111
g:i ~Block OP(lor counting) 111111111111111111111111111
21 111
PneumallcUntt
STM Rinse CUp Iii tll ii li-ittltl ttltl ttlti tt

STM Rinse CUp 1-1-J. W-1-1-1- W-1-W W-1-W W-1 ++ W-H+
Iii tllii 111ttmttmtt111tt1
8.1 18.1 10.B
~Operate only when WB mode is switched to PD Mode. 8.8

Note) 1. Operation of SV9-11 (for Mixing)ls 0.2sec ON 0.2sec OFF. *1 0.2sec ON 0.2sec OFF,repeat until 0.5kg/clll2 reaches 0.3kg/clll2 or lower.(Max 20 times)
lllll!llOperate only when DPmode is switched to WB Mode.
Note) 1. Operation of SV9-11(for Mixing) is 0.2sec ON 0.2sec OFF.

SV sv
NO. NO.
9 WBC TO Chamber Air Mix 2 A9planlsh CELLPACK
10 ABC TO Chamber Air Mix =.,~TOLYSEA·WH Dlspensa

4
k.~ 1111
Note) 1. Operation of SV9-1 O(for Mixing)ls 0.2sec ON 0.2sec OFF.
9 WBC TO Chambar Air Mix
]SYM ECR NO. SERIAL NO. 15 Drain HGB Cell

·IAj 398G038 A1559-
i Note) 1. Operation of SV9-10(for Mixing)is o.2sec ON 0.2sec OFF.
I ..........
KX-21 SIM I KX-21 Timing Chart (4/7)
Revised Sep. 98 rAJ
7-9
lro Cleaning Sequence I Recovery Sequence when TO· Cleaning·
-.......
,
!! •
Brush Cleanin Se uences are sus ended.
S'I
II).
~MC)
1111111-CNlnlloo'
"
II),
(l_.._.......P'll ..
......... cauw:ic ..
5 --llll/(lorlUAll!illl_,
DMRICO..
& '*'"'-............. MpJ.jno •
8
'il L
O O O I •4 0 0 ti I Io Io 0 I 0 010 I' o 10 0 0 0
0 0 o I •t I 0 ''I' O 1 to It Ooo I I 0 o 0 0 0 I
9 WIClO_lllr_ t
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15
10 MClO~All- ':l:1·, 2.1

:: ~j~~;~~;i~l~l1~!~l1dlli1;;~l
.,
•I••
.......... '.
-< : : : : : : : ; : :
o o o o, 1 Io o o
IWaste Chamber Rinse Sequence I !Clog Removal Sequence I
2 __...CIUIACIC
__
Qll..UWJI~-
• --~"'
7
.,. __
•
• MC10_All._
10 MClO_All_
-MCTDa...
10 14
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11
12
13 ----
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15
21
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14 DllillWICTO~
15 DlllllHGBC41
16 lllYT..,
. . . . . . . . .' '...'. .... .' ....

.. ........ . . .. .' ....
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17 NIC Cftollll'I .
. ' .. ' . ' . ......... '' ....

..................
.......
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18 1'11-UU...•DP o o 't' o' 'o

'
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19 .........
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20 WI Moell W9 Alp.DP
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t, I• ,', ~-
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100 .;.~.;.;·.:·i·i·~i· u.;.c.-.;.;~.;-;.;.;.
D .:. ;,;.~,;.;.: -~ :.. . •••.•••• , .
Nole) I. Ope,.Clon o1 SVll-11 (lor Mlxfng)il 0.2Nc ON 0.21ec OFF.

7-10
I
8
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ISensitivity Adjustment(PLT)Sequence I
Ill.
---
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: : s: : : :10:: : :11
cw--'¥1
........
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2 ~
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7
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·:·.
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2. ep.atlonol 8V8-11(10r Mbdng)ll 0.2MC ON 0.2Me OFF.

7-11
]Installation Sequence I
!! ~ J Ii II
!IO :511 : iio'
2 ......... CILLPACK
CILLPM:ll~ ,._.,.
°"*' - ClupjOltwe Piii

5 0......-loNllDr~_,
... '
12
II
.................. -Cup
lllY 1*11111 Nim
PO-Dl....... Mp.DI'
''
'. '.
'.
~~:.:..:-1-.....
.+++o+-1-<~=-
'!-!-~,_._;-1a..-.
__.......
-111
................ lnlD . . . . .
19 Alp.I.Ml .. . '
20 ' ..
21 °""' 0--Dl'tlot--.>
- - - Alp.Ill'
0.-NI- ....
m -Cup
JDeprimlng Sequence J
....,,~-=---,==--::-rrr'TT'TTlrTrTT"mTT"m"TTn-n············TT'mrTTTT"il"T"l"l""l"m"T"l"T'l"'ll"l"T~m..,.,..,..,..,,...,.'T'l"'l"l'"'l'T'T"m"P'l'TT11"T'TT'l",..,..,,.......,.,..,..,,...,."""",.,.,.~mrTTTT'!l"T'T'T"l"'m.,..,..TTll'T'I
91
llO.
~1~;1~ii~~~l~~~i~1~ ... !i!~i!i!!!! .. ~1i~~~~1~~~l~t~!l~!ii~i~

7
······----~+-:~:-:-:-:-~~:-:-t~l~l~t~~~l~~~l~~~;~l~1~~~1~l~1~l~~++ . . . . . . ++~~~~~~~.~.~.-!'-tl~i~1~~~~~~~~~~~~~~~~~~.~.~~;~;~1~l~l~~~~~~~~~l~~~i~~~l~~~I~~~i~~~!~i~l~i~~.,...,..,...,.~
.......... ·+----~--i...;i...;i...;i...;!..:.i..:..:.:..:.:..:;....::;..;:...;i...;~...;!..:.l..:..!..:..!.:..!.:...;..:.:..:...;...;..:....:...;...;...:...:..:.:..:...;...;.;...:.....;..;...;...;..;...!;...ii;.,.;i;.,.;!...;i..;l...;i..;.!..:.i..:..i..:....:..• ..:..'.:...;..i;..;i...;i...;i...;i..;.j..:.i..:..:..:..:.:..! 1""':...;:...;i..:.i..:..i..:..!.:..i.:..t i;...;-;..;..;.-1
•
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·········••-t-<H-i>-+-.....................++........................................................ ..
+.;.+.;.+.;.+++++++++r....-+'4-+-4>-M....................................................................+.;.++++++++-+-1
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111.1
7-12

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-Table of Contents-

Appendix A KX-21 Parts List

KX-21 Recommended Parts ............................................................................................. A-2-01

Alphabetical Order ........................................................................................................... A-3-01

Code No. Order................................................................................................................ A-4-01

KX-21 S/M A-1-1 May 1999

KX-21 SIM m Revised March 1999

fTI Revised March 1999

KX-21 SIM A-1·4 April 1998

¥: FOR 100 VAC.

S"/M ECR NO. SERIAL NO.

KX-21 S/M A-1·5 April 1998

KX-21 SIM A-1-6 April 1998

973-2982-5 1 PNEUMATIC UNIT KX-21 (W/PSL-21 1

KX-21 A-1-7 May 1999

Valve Unit A-1

Valve Unit A-2

KX-21 S/M A-1·8 April 1998

973-2931-5 20 VALVE UNIT-B UNSALABLE

KX-21 SIM A-1-9 Revised by ECR398J015

SYM ECR NO. SERIAL NO.

Code Drawing Description Q'ty

KX-21 S/M A-1-10 April 1998

Code Ora.wing Description Q'ty

973-2841-7 , HGB UNIT K.X-21 ,

w Revised March 1999

Code Drawing Description Q'ty

STM ECR l'«l SEmAL Nl

KX-21 SIM A-1-12 April 1998

Code Drawing: Description Q'ty

KX-21 SIM A-1-13 April 1998

Code Drawing Description Q'ty

281-0120-9 1 FAN FBA09A12HAZ 1

KX-21 S/M May 1999

Code Drawing Description Q'ty

266-5377-5 1 FUSE 0.5A K19374 10

KX-21 SIM A-1-15 May 1999

ENDPLATE WTKV010-L 443-8663-5 1

261-0701-0 PCB N0.2135 1 A+4 3 :J

289-9641-5 SWITCHING REGULATOR VS158-5 1 A-1-4 9

443-8656-9 AIR VALVE WTKV012-E1-PLL-DC12 1 A-1-8 7

443-8657-2 AIR VALVE WTKV013 1 A-1-8 5

Code No. - Description -- UniUQ'ty Page ·- ·Item No. I

662-0168-8 - PCB N0.6350 WITH ROM t= 1

KX-21 SIM April 1998

B.1 PCB DIP SWITCH (81) SETTING VERIFICATION

B.2 START UP SEQUENCE

(1) Priming sequence:

(2) Date setting:

(3) Cycle counter reset:

KX-21 S/M B-1 April 1998

SECTION 2 HYDRAULICS AND MECHANICAL SYSTEM

SECTION 5 MAINTENANCE PROGRAMS

SECTION 6 ERROR MESSAGE AND TROUBLESHOOTING

APPENDIX A PARTS LIST

APPENDIX B INSTALLATION PROCEDURES

1.2 SYSTEM ORGANIZATION AND DIMENSIONS .......................................................... 1·1

1.3 ELECTRICAL RATINGS ........................................................................................... 1·1

1.4 DIMENSIONSANDWEIGHT..................................................................................... 1-1

1.5 INTENDED USE ...................................................................................................... 1-2