Foun Ropuble ofthe Phitippines co) TECHNOLOGICAL UNIVERSITY OF THE PHILIPPINES Western Bleulan, Km. 14 Eas! Service Road, SS Highway, Taguig Cy Mechanical Engineering Department MODULE ONE COMPILED MACHINE DESIGN, MATERIALS AND sor ragfice ELEMENTS AND TERMS: PAST BOARD EXAM (19942006) 1. Alloy stee! known for its resistance to corrosion, abrasion and weat the {deal for mill grinding of ore in coment and concentrator applic combined with molybdenum to increase the depth hardening, ‘A. manganese chromium stee! C. chrome-nickel-molypstee! B, chromium-moly steel (ans) _D. manganese-moly,sifel 2 Commonly wtizedeeapent shat materi avatar carbon content 0,28 10 0.34% C ‘ A.SAE 4132 B.SAE 4320 C. SAK 1030 (ans) SAB 4130 2. Maorconponetotbonzeeating SS Coppers) Dimmers Cozi fod 4. Accept A. an association of employers, cameilee iMevts B. a job of a safety director Cth foreman’ respons Joa/ gh prodution (as) Dh egponaibihy of ep management 5. Heating of metal above the critical temperature and then cooling slowly usually in the furnace to reduce the hardness and improve the machinability is called: ANoralizng Banneaiggfas)'CtempeingDqoerehing 6. A type of welding whereby a wire or powler from the nozzle ofa spray gun is fused by a gas flame, arc or plasma jet andthe molten particles are projected in form ofa Spry by meats obgompressed alo as. * A.clectro-slug thi . plasma-are welding D, metal spray welding (ans) Beectro-begm vel 7. Killed ws associated with Ac Manganese B. sulphur C. phosphorous. silicon (ans) 8 Split pulley or filley made of separate section bolted together atthe rim, the should be limited fo about % of the maximum speed of fF A.651075% — B.4S {050% C,55t0.60% (ams). 80 to 90% F&A TS Jength of arc between the two sides of a gear tooth on the pitch circle: Actin thickness ang) Baxi plane. helix angle. chordal caves 10. It is hardening treatment whereby a cast metal is being heated to a very high temperature then suddenly subjected to rapid cooling to improve hardenability or Wear resistance is called:1 12, 13, 16, 17, 19, 20. 21 2. 2, A.Nonmalizing B. tempering. quenching (ans) _D. annealing To reduce cost in the manufacturing of large worm gears the materials to utilize A. Alloyed aluminum rim with cast iron spider B, Bronze rim with east steel spider (ans) Call of these D. Cast iron rim with bronze spider ‘The differentia of the shear equation is which one of the following: A. bending moment of the beam B. load of the beam (ans) C. tensile strength of the beam D, slope of the elastic curve ‘SAE steel that responds to heat treatment: A,SAE 1060 B,SAE 1117 (ans) C. SAE 1030 What is metal characteristic to withstand forces that cause ‘A.torsional strength (ans) C. twisting moment 3 B, modulus of elasticity D. elasticity A In greater quantity this clement is harmful to the ferrous A.Sulfur (ans) B.silicon —C. zine, aluminuny To prevent leakage in dynamic seat: ~ A.Gaskets B.scals’ felts, packings fi A type of gear tooth ent inside a cylinder gpring Zé. Actack gear B. ring gear C. miter gear. D. infernal gear (ans) exible materia used to seal pressbded Puggomally under dynamic condition A.Nylon — Biseal —C. Teflon racking (ans) Cast alloy steel for very high temperature application: A. manganese-nickel steel castings » C, Chrome-nickel steel easting (aus) B. high chrome steel casting D, high manganese cas ‘What heat treatment process can cast stee! materials of high chrome, high manganese etc. type steel be subjected forthe purpose of machining process? A. Annealing (gus) ) B. tempering C.normalizing ——D. quenching Galvanized steel plat is a plate coated with: A. Alumni = C. zine (ans). manganese Major tagponent of bronze casting A. Coppers (ails) B. manganese C, zine Dalead Sphtquiley opfulley made of separate sections bolted together atthe rtm, the “feed should be limited to about % of the maximum speed of solid pulley. A651075% B45 10.50% C.55 (0.60% (ans) D,8010 90% fadius in machine parts is usually introduced to: A. improve the look of the parts B. reduce concentration of stress and extend life of the parts (ans) C.to avoid obstructionD, necessary to lessen casting weights 25. ‘Type of bolt commonly used in the construction that is threaded in both ends: : ‘Acstud bolt (ans) B, Acme threaded bolts C. square threaded bolts D. “ipl " 26, Heating ofthe metal 10 a temperature above te cra temperature and then (4, 4] cooling slowly usually in the furnace to reduce the hardness and improve the rachinability is calle: yN ‘A. Annealing (ans) B. tempering C. normalizing. quenching XB 27. Ahydrostaic bearing is one which: ‘A. the lube oils supplied under pressure (ans) B. lube oil is not pressurized there is no Tube ofl D. bearing is lightly loaded 28. One of the following materials is unsuitable as a bearing: A,Teflon —B.low carbon steel (aus) C. cast irons D? on 29. Safety features that must be placed and maintained at machine, 6 and foundry shop ‘A. safety goggle B.walkway guide C. safety notices inn iarkings (ans) Dall of these smith, welding 30. ‘The angle, at the base cylinder of an involute geafwthat the s6oth makes with the gear axis: ‘A. base he angle (ans) B pessus age Cyar€ ofrecessD. are of approach 31. A kkind of thread that is generally used; ALUNEC ——-BLUNC (ans) D.UNEF 32, Which is not the generally used standard? A.ASIM —_B.SAE CLIPS (ans). AISI 34. Also called eccentrically loaded bearing is Sons 35. Inthe selectign of Wire rope, regular lay means wires and strands are arranged in flo cnn ‘A. twisted in the sant opposite direction (ans) Bite in ey deton D. bvisted in along direction J, the pressure angle is often defined as the angle between the line 36, Ig involute teey i Tine of tangent to the pitch circle. Iti also termed as — helix . Angle of obliquity (aus) Angle of recess. —_-D. Arcofaction hrs tof tooth above pitch circle or the radial distance between pitch circle and Topyfnd of the tooth Ajtoproot —-Baddendum (ans) C. land, hunting tooth 38. The finction of clutch in the machine tool is? A. lowering of drive speedB. alignment of drive shaft C. to disconnect or at will the drive (ans) 1D. to insure thatthe two shaft Tine up at high speed 39, ‘The angle made by the helix of the thread (ina straight thread ) at the pitch diameter with plane perpendicular to the axis is called Avlead angle (ans) B. truncation ——C. lead angle of thread C 40. The rule of thumb in journal bearing design; the clearance ratio/elearance should be 2 A.0.0090 B.0.0042—€,0.0010 (ans). 0.00120 <> 41, The moment of inertia ofa rectangle whose base is “b” height “h* about its’base Abn Bbn3/2 —— C.bh324——-D. bn 3/3 (ans) — 42, Cold rolled shafting is not available in diameter larger than A.Ginches B.Sinches (ans) C.6%inches. —D.5% inch 43. The cast iron flywheels are commonly designed with a factor of Sly of A141015 — B.10t013 (ans) C8109. 6,0, 44, A pair ofequal and opposite (not collinear ) forces that tend to eause a gbtation of a body. A.couple (ans) B. centroids. equilibrium \D. vegitr 45. ‘The ratio ofthe pitch diameter in inches to the number of teeth. A. pitch circle B. English module (ans) C. module, _D.gftch diameter 46. When the motion is diminished/decreasing instead of incréasing is called A Deecleraton Crevragd ton jis) B. uniform negative impulse D. all of these ” theusitotenersy? SA ; Aofelb (ans) B. hp c.ptum. ~* p, watt 48. When high strength and durability are a requirements for choosing gear materials is preferable to use mater ‘A. hardened bronze ¢ B. steel (ans) wl 49. forces when action are parallel Avcouple —B. yan C.resultant non coneurrent (ans) A. Linear momentit liner impulse 50. The product esis the velocity of the center of gravity ofthe body is called ( B. angular impulse D. angular momentum 51. Thedinond betwen sna, equalyspaed tot surfaces in given diction Jn (ans). pitch diameter 52, Cel be defined as simply push and pull Apower —Buineria—C. work ‘Da foree (ans) 3 onmrigbiecont forces equal in magnitude and parallel is called: ‘A.non coplanar —-B.centroid —»C. couple (ans). scalar54, Quantities such as time, volume and density are completely specified when their ‘magnitude is known is-also called. A. couple B.resullants —_C, components D. scalar (ans) 55, The use of hardened see! forthe mating metal ger appears to give the best = results and longer operational ie. The usual hardness isin range of- J. A A. over 600 BHN (ans) B. below 350 BHN C, 30010. 400BHN _D. over 400 BHN, is the product of the resultant of all forces acting on a body and the time. Tinear momentum —B. angular momentum — C. linem 57. The separate forces which ean be so combined are called: A. concurrent forces C, couple B,non concurrent forces _D, component forees (ans) 58, Continuous stretching under load even ifthe stress is less than the yield point A.plasticity —B. elasticity CC, ereep (ans). ductility 59. ‘The most known lubricants being utilized in whatever category of Ipad and speed are oil air, grease and dry lubricants lke: A.bronze—B.lead —C.silicon——_D. graphite fi), - tion, Made of alternate boiling of stee!, 60, A coupling that allows axial flexibitity’movement in the o leather, fabric and/or plastic material into the two flanges. A. Flexible disk coupling (ans) . flexing Oldham coupling B. Flexible toroidal spring coupling. Elastic-matexigl bondgel coupling 61. Itconsists of two cranks, a stationary piece called the linedf centers and the connecting rod is a: Aivebariinage —— C.theoeraktifage 7 B.four-erank braces DL rey 62, Used to change rotary motion to reciprocating movén A. rack gears(ans)B. hypoid gears. C. Helical gears. herringbone gears 63. The eflective face ‘a helical gear divided by gear axial pitch. A, Approach ratio ( C. Areofrecess D. Face overlap 64, Pitch diameter less the diameter of the roller chain is equal to: A. top land bottom diameter (ans) C. addendum —_D. inside diameter 6S. Generally applied onfPey)reducr due to large sped rai. A. bevel gears B. Ml gears C. worm gears (ans) D. hypoid gears 66. meter 2,00" max. and 1,99" min, in diameter then ld Be defined as ‘allovanSN VDT ——Crvaiance —_‘D. toeraneeans) 67. Ama 's subjected to a load. When the load was removed, the strain disappear ‘the structural change, which of the following ean be piel about this materi ithas high modules of elasticity C. itis plastic is elastic (ans) SRG ‘not follow Hooke’ 7 68. Helix ¥hgle in the range of. degrees is recommended for wide-face helical gears.Avless than 15 (ans) Bless than20.C.20f035 ‘D200 22 69. Difference between maximum material limits of mating parts or its is a minimum clearance or maximum interference between parts, ‘Avtolerance B.fits variance Dvallownnce (ans) 70. The concave portion of the tooth profile, where it joins the bottom of the tooth, é = Avrootcircle —B. fillet radius C. fillet eurves (ans). fille G 7, The changes in shape oF geometry ofthe body duet action ofa foreeon ts called deformation or ~ ‘A.shearstresses—-B.atresses compressive stress. strains (ng) 72... For an evenly distributed and uniform wear on each meshing gear tooth, the {eal “9 desig practice isto consider a ‘A. Wear resistance alloy addition to Tooth gears B. heat treatment of the gears CC. hardening of each tooth D. hunting tooth addition (ans) 73. The reciprocal ofa diametral pitch or the ratio ofthe pitch diametegaé the i of teeth, Avlead —B,module(ans)_C. involute D, clearance. 74, Ability o resist deformation under stress A. plasticity B.all ofthese C. stiffness (ans) D; toughness ~ 75. Flat leather belting not recommended for used in a speed in ex of fom, 4.3600 B.4800 C6000 (ans) «Dall offhese 76, ‘The angle included between the sides of the thread measured! in an axial plane in a screw thread. A. Angle of thread (ans) ba eel ead BB. Angle between thread or 40deg if angle ead or 20deg 77. _Anelastic body whose primary function is to deflect under load A. clutch B. stopper C. brake D. spring (ans) 78. Steel plates allowable tensile strength vf A,39641 Nim2“(ans)—C.379.3 B. 296,12 Nim2 D. 310.11 Nim2 79. Poeson’s Rao ibe rip A. elastic limit to yield A B. lateral deformatign to tH longitudinal deformation (ans) shen tain tani sa D. elastic Limit to shear steal = 80, Manganese steel Sands} designation, SA\ As13xx (ans) B. 19k C. 11xx. 81. One ofyhese 8 is nota structural steel. Aowatbon sel Gnesi B. tool and die steel (ans) 1D. medium carbon steel 22.4 40 shafting conta nickel A.385%Ni B.4%Ni — C.3.25 03.75% Nifans) —_—D. 3.84% Ni83. 85, 86. 87. 88, 89, 91 92, 95. 96. Chromium steel standard designation, SAE. A.92xx—-B,Sxxx (ans) C.3xxx iD. Lax. Alloy that improves strength of steel at high temperature appfication A. aluminum) B.manganese —C. silicon. chromium (ans) ‘When an air entertainment agent is put into-a concrete mix ‘A. the water/cement ratio must be reduced B, the strength will deerease (ans) C. minimal effect 1D. the strength will suffer up to 50% In general, alloys with high nickel retain toughness to quite low temperatures up © oF. Z A380 B. 400 c.-260 D,-320 (ans) ‘The differential of the shear equation is the _ A. deflection ofthe beam C.iensile strength afte beg B. compressive strength ofthe beam load onthe beam (ans) tis recommended not to have a direct drive between driven and dive sprockets if the ratio of their teeth exceeds Use 2 or more step combinations. A.10times —B. 8 times. S times (aus)—~ __F6 times ‘The length of the hub should not be made lesser than the ffice width of the gear. Hub lengths usually vary rom 1.25D to 2, wre D i ty camer. The reasonable diameter of steel hub should be A.2D B, 1.8D (ans) PRY D.1.20D |. Length of contact between tow mating parts in a srw and nut threads measured axially is termed 7 A, Length of Engagement (ans) C. Are of contacts B. Axis of contact D. depth of Engagement scam sateen Athol depth (an) Bl dp C.width ofspace _D. working depth It is recommended ff oie ten jum number of teeth in small sprocket shuld 6.261028 ———D 18 to 24 (ans) A. 261030 NS Stresses that are indepehént of load is called A. workingiress — B, residual stress(ans)_C. simple stress. combined stress h electrical resistance and should not be used as conductor B. aluminum oxide C. silicon base alloys. iton oxide ‘Tho best materials for brake drums is alumjuum Beast iron (ans) sel material D. wrought iron ‘The alloy materials used in the production of metal working tools A. titanium, phosphorous CC. vanadium, chromium, molybdenum B. tungsten, silicon, hadfeild ma. high carbon steel (ans)97. Torsional deflection is a significant consideration in the design of shaft and the limit should be in the range of, degree/foot of length. A04to1l — B.O1t01 C. 0.08 to 1 (ans) D,0.6to1 3 98, ‘The property that characterizes a material's ability (o be drawn intoa wire Co ‘Actensile strength B. ductility (ans) C. endurance limit, thermal conduetivity® 99. For steel shafting design in an average condition the maximum distance in feet, ‘between bearing to avoid excessive linear deflection i by formulas: [ wey {or shaft subjected to no bending except its own weight but for shafting with ‘ending action of pulleys, etc the Formula the will be L AAD B.7.0D23 €.5:2 D23 (aus) 2x3 100. Which of the phases of steel elements has a face-centered cube structure? A. pyrite B. austenite (ans) Call of these comepfite 101, Steel spring material is usually hardened to 400 to 500, BEDYand the carbon content is inthe range of ‘A.0.50100.90% (ans) Brallofthese —:0.f5 iaglasz 1.096 10 097 102. ‘The property of material wherein the content is continugusl its entire mass. ‘A. plasticity B, mallesbility _“C.homogeneity (ans) Dall of these ~ tributed through 103. ‘The properties of metal to withstand loads without R&tking down is: A.clisticity —B. strength (ans). C. plas D. strain 104. Shafts readily available in the market are. made infmany ways and wide variety of material composition, itis likely cogporng ‘carbon stee! in size smaller than inches diameter. ‘A.3.75 (ans) BAA c Ds 105. Plain carbon steel standard designation, SAE A. OxxX B, 13x C. 10xx (ans) D. 2xxx 106. The rigidity of polymer ane ereased by A.furnace melting B. normalizing. crystallization (ans) D. shot peening 107. The differencggactwpen cast stecl and cast iron Beast tet pas ually es than 1% east iron nop stvength nore brite and has lower “luctlty thai steel (as) Dc tel hs wualy est 1% 108..Itis a genorgf practice to use the following allowable stresses 4000 psi for main iy@/shaft and 8500 psi for small, short shafls and courier shaft, For ineShet€Carrying pulley itis si # 4.7800 -B.7000- C6000 (ans) —_D.6500 19. Dgjlling machine cannot do: reaming ——_B, spot facing (ans). lapping D, broaching 110. Material changes in foundry melting operation are composed of : ‘A. limestone, foundry coke and siliea sand (ans) B. iron ore, quartz and charcoalsteel serap, alloys and charcoal/foundry coke . scrap wood alloys and limestone Mm isa work- supporting device which i bolted tothe sade ofthe lathe machine. It travets with the cutting tool. It is @ prevention ofthe springing away of the workpiece from cutting tools. o Acrubberflex collets —B.tool post C. follower rest (ans). carriage stop’ 112, Almost always the soldering materials are a combinati nof the flowing alos A.allofthese Bead and tin (aus) C. tin & antimony a) 113. The most popular of all soldering materials in use has composition oft A. 45/55% tin & lead Call ofthese B, $0/50% tin & lead (ans) D, 60/40% tin & lead 114, ‘The relative strength of a butt welding could be safely assumed as ~ eflic A95 BOR C.90 (ans) -D.92 11S. Which af the flowing aw materia ar ed inthe ound AT pe A, silica sand, bentonite, flour/paste water (ans) B. silica, sand and paste . silica sand, paste, graphite electrode D. silica sand, linseed oil, flour 116. The following are parts of a micrometer caliper exept A.thimble Bead serew (ans). spindle anvil 117, Toavid tensor weld ot hes fs in thoi ii vomaly srenteered A. normalizing Teer nS Ci D. ameating 118, Stee! with certain %of carbon maximum can readily be welded by all process and the resulting strength of the portion welded is as strong as the base ‘material A, 0.15% Cmax. C.0.25%%C max. B. 0.35% C. max. D. 0.29f% C max. (ans) 119. ‘The conical surface atthe starting end of the thread is called Avpitcheone —Beehamfer (ans) Crest.‘ flute 120, Thise good design fig sie nesting to considera ini the ina destin of ~ inelvft Fength maximum 4.0050 BUAQIPF(ans)—C.0.020—_—D.0.060 sts of a shaper ae, the table, fool slide, base, ram and B.vise (ans) | C.drive motor |. apron 121, ‘The ve Prigt A. column 122. In desi for power transmission consider an efficiency of. as recommended Poets B.ADormore ——C.85% ormore " —D.BE% or mare ans) Progressive change of position of a body is called | 123, SP eaptcion B, momentum, C.motion (ans). force | 124, ‘The ideal thickness ofthe cutter atthe ptchline for cutting helical gears should be of the normal circular pitch | AB Bx OK D.sit6125, Inddiling soft materials use cutting angle as low as 40 degrees but extremely hard material up to degrees is recommended ABO (ans) B65 os D.70 126, ‘The surface ofthe gear between the fillets of adjacent tethis called ‘A. bottom land (ans) B. flank C. topland D. flank of oth 127, An act of cutting out a piece of metal ata desired shape and size ‘A, broaching B. blanking (ans) C. sliting 128. A research agency handling assistance to all foundry, machine shop an operation ‘A. MIRDC (ans) B. DOST ©.BOL 129, The soldering material commonly applied for automobile radiator 8 A. 15/85% tin and lead BB, $0/50% tin and lead €.45/85% tin and lend (ans) D. 20/80% tin and IgA 130, A carbon content in the range of. in steel readily Fespafids f heat treatment ‘A038 100.40%C (ans) BOZRWOSOC —C.01SO2FKC—_—D.0.1210 0.15%C 131, Web is a part of a drill and is usually thicker — A. beside the land B, nearing the shank (ans) __ ©. ~ Jo the future D. atthe tip portion 132. Itis a symbol that the work surface should be machinegfinished and usually indicated in the . ida streses Materia nay be sec and il en to former frond leat of foe is called A. plasticity _—_-B, modulus of elasticity ‘Type of chuck wherein the workpiece with standard disitgfer or size could be attached fast and uick specially small size work of mass production ‘A.lathe drive plate B. clamp toe dog. C. collef attythingnt (ans) _D. steady center rest ‘Moment curve fora simple beam with a concentratethload atdhiddle span takes the shape of a ‘A trlangle (ans) B. rectangular C. trapezoid D. semi-ellipses ‘This particular cutting too! material could withstand cupfing temperature of 1800eF and higher at clting speed beyond those possible with other cyfirig tool materials A.titanium carbide B.ceramie, —C, &irbide grade. eu jie boron nitride (ans) acces ou B LN) o, cian Bibione nals any ‘Some experiments made at Comell University showed that expe bolt duc to nut tightening, A.3/8 inch B.S inch (ans) Cinch D. 7/16 ineh ice mechanic could bread a Finding the resultant of two'$r more forces is called: ‘A.Co-planar forces. B. Non-coplanar forces C. Couple D. Compos n of forces (ans) ‘The capacity p€ me}al to withstand load without breaking is A.Strength (gf) B.Siress. Elasticity. Strain ousinnP ty ord contebutes to: ‘A High prodkity and quality of work utstanding performance that expects reward from management ability to perform well id enthusiasm to one-self (ans) coupling that allows slight amount of torsional! angular flexibility duc to introduction with some elastic material cylindrically wrapped around the bolts in the flange. ‘A. Simple elastic bonded coupling. C. Blestic-material bonded coupling nl bushed coupling (ans) _D. All of these ‘Ina uniformly loaded simple beam, the maximum vertical shearing force occurs A. at the center C. at beam bottom fiber B. at the section of maximum moment D. at either end support (ans)201 202, 203. 204, 205, 206, 201. 208, 209, 210, 21 212. 213, 214, 215, Copper and most of its alloy ean be hardened by A.Patenting —-B.eold working (ans). case hardening ——_D. soaking ‘What happens to a drill if the operating speed is too fast? ‘ Ss A, drill will crack: wr B.dril will become overheated and wil bend . drill will become overkeated and wil be drawn from steel (ans) © D, drill will become very dull and wear fast — Which of the following is not a structural steel class? ‘A.low carbon steel B. stainless steel C. medium carbon stee!_.95too1 ana i/Steel (ans) ‘A material that should be avoided in constructing wood pattern ‘A.sap wood (ans) B, kiln dried wood C. heart wood ~D. core gortion of wood The gradual chemical reaction by other substance such that the mal fied to an oxide or other compounds ‘A.Corrosion (ans) B.cheaping ——_C. rusting 7 . eeathering ‘The center of gravity ofa solid pyramid or cone with a total height off is ATE (ans) BASH CBR Dy Which do not belong to foundry or metal casting shop? A. shake-out machine BB, mold machine. C. gre making D. forging machine (ans) Wats the propery of material which est oes dir oul he sl pa? Ashearstength Hotes strength gh) Con! tenth D-compressie seh The epoca of dameta pitch quia 1 th tio of pitch damsel the nunberof eth ‘tnd lene Neate) Ds cle ‘What is the difference between brass and bronze? ‘A Brass is composed of copper and zine while bronze is composed of copper and tn, (ans) B, Brass is composed of copper and gine white bronze is basically copper and tn plus nonferrous sy sche engne ay, covion C. Bronze is reddish in color while brass D, Bronze is mostly an alloy of copper and antimony ‘a mixture of copper and antimony while brass is « mixture of copper and The frst dervativd wityfespect o velocity of kinetic energy A-Power SQsceAeration C. Momentom (ans) D. None ofthese ‘The arbitrary modi by removing asl portion ofa tooth material at the ip ofthe gear tothe ‘ B. tip undercut C. tip relief (ans) D. pressure angle cu ina deving pulley with speed of 360 rpm and sransmitting 5 hp: B.TypeBbelis (ans) C.Type belts D. TypeD belts ‘What type of gears that can transmit power at an angle? A.hglical gear —B, worm gear C. bevel gear (ans) D. herringbone gears A liquid metal ‘A. Mercury (ans) B. lead Cu zine D. aluminum216. 217. 218. 219, 220. 24. 222, 223. 224, 225, 226. 21, An object thrown upward will return to earth with the magnitude of the ter A. Zero . twice the initial velocity B. one-half the initial velocity D. the initial velocity (ans) nal velocity equal to Used in conjunction with circular cross sectional members to retain oil and prevent ditt; fpreign particles, moisture and to permit pressure differential between exterior and interior of; ied part A.Seal (ans) ——_B. gasket safety shield D. packing essential as in high speed drives up to 12,000 fpm: A. bevel gear ——_-B, herringbone gear (ans) . spur gear Se ‘The hardness of helical and herringbone gear teeth after heat treatment 210 to 300Brine!l Hardness, for gear pinion is at: 2 ‘A,360 Brinell min, B, 400 Brinell max. C, 340-380 normally (an) ‘The path of contak involute gears where the force/ power is acti imaginary line passing through the pitch point and tangent to the base viefe. A. principal reference plane —_B. pitch point a angle D. ine of action (ans) ‘What is the difference between a shaper and a planer? EE A, the tool of the shaper moyes while on the planer is statio (ans) BB, the shaper can perform slotting operation while the phat ot C. the shaper handles pieces while the planer handles only small pieces D ewe! otic sper nove nwecsting ton Wife lth planer moves rary ot = ye ‘The following periain to joining metals exeppt A. welding B, soldering Feasting shns) D. brazing, Killed stetis always associated wit ‘Silicon (ans) —B. mangiflese “fC. phosphorous. sulfur ‘The usual ratio of water to soluble ol used as cuting fui: ‘A. 50% water fo 50% oil B.2 waterto 1 oil C.3 water to 1 oil D,4 to 80 water to { ol (ans) “The good deoxidizern steel mee ‘A. manganese Bsilicon Cy alof these (ans). aluminum Good stabilizer in stainless steel: A.combium * B) titanium C. all of these (aus) D. tantalium What is the Somorfeuttng fluids used for cutting metals? ‘Ac allof these tus) # B. water with soda orborex C.lightmineraleil _D. soluble ol It is cofsiered semi-solid lubricant: B, lube oil C.graphite grease (ans) Ma luctive because trons are loosely bound to the nuclei and therefore mobile (ams) Shaving chrceste neler . they are on the left side of the periodic table SAD yporine tsi eens ymin ne blo 230. ‘The purpose of these parts in application are to have better bearings to seal the guard against marring, etc,A. bearing joumat B. metallic seal C. washer (ans) D, shaft seal 231. The yield stre i th of a regular yellow brass ( 65 t0 70% Cu, 30 to 35% Zn ) can be. reased/improved by: & cold working (ans) —_B. tempering C.chill casting Dh ign pt 232, Used in as cast condition steel casting with carbon content fess than ___%C 4.0.26 B, 0.15 100.18 €.020 (ans) —.0.25 233, Liners normally are made of: “ “S 441, In shear pin or breaking pin design, we may use the data expericne& It from 1/8 inch to 1 itch pe and the breaking sess ka AL 48 C50 (ans) 7 B35 Dias wr 442. What type of gear used for high speed operation? A. helical (ans) ©. bevel B. spur D. worm 443. The purpose of these parts in application are to have betjercarings to seal the guard against marring, et. A. bearing journal prasher (9) B. metallic seal aan sea 44, Used inas cas condition tel casing carbop content ess than % A. 026 (an B oistoos 445, Liners are normally made of: ‘A. cast iron (ans) Ggalloyed steel B, alloyed bronze Pf slioyed alamioun 446, Endurance strength is nearly proportional to the ultimate strength but not with A. yield strength (as) C. shear stress B. design stresyyn. D. all of the above 447, A furnace in Yelling non-ferrous metals: AA. cupola furna . induction furnace . erucible furnace ans) D, normalizing fumace 448, A fumace wR i melting ferrous metals: mace CC. induction furnace (ans) ering furnace D. normalizing furnace 449 ¢ oy tat improves strength of telat high temperature aplication ‘A. tungsten C. all of these (ans) ANB pobrtaenum D. chromium 450, A lathe machine threading mechanism: A, reverse gear and lever ©, all of these B. spindle gear (ans) D. change stud gear 451, Which of the following is not used to resemble the shape of tool bit? A. round nose C. square nose B. center cut (ans) D. thread cutting452, 453, 454, 455, 456, 451, 498, 499. 460, 461 462, 463, 464, A shaftis to be checked for eccentricity. A suitable method of performing the check is: A. bench centers and dial indicator (ans) B. bench side and caliper C. bench top and tachometer D, bench target and seriber For moderate speed of mating gears, the ideal ratio of contact is ‘A. 1.254 (ans) C. 10-13 B. 12-145 D. 135-145 A lathe with multiple cutting stations: A. turret lathe (ans) C. shaper B. lathe D. none of the above Also called eccentrically loaded bearing i: ‘A. full bearing C._ partial bearing B. offset bearing (ans). filled bearing oS Height of tooth above the pitch circle or the radial distance betweengiitch circle and top land of the tooth, A. top oot ©. land B. addendum (ans) D. hunting tooth — Cold rolled shafting is not available in diameter larger tg A. 6 inches e B. 5 inches (ans) . 5% ines When the motion is ish ere ot of increasing is called: A. deceleration . retaggéd motion (ans) B. uniform negative impulse Dall of these When high strength and durability area requirements for choosing gear materials itis preferable to use ‘material A. hardened bronze C. phenolic kaminated B. steel (ans) D. white iron Distance between equally spaced, similar tooth surfaces in a given direction and along a given line: A. pitch circle. C. pitch (ans) B, pitch plane D. pitch diameter ‘Used to chang® ratary fhotion to reciprocating motion AL rack gears Qans) C. helical gears material into two flanges. A isk coupling (ans) C. flexible Oldham coupling Pr i coupling D, elastic material bonded coupling ‘The effective face width of a helical gear divided by gear axial pitch. A. approach ratio (ans) C. arc ofrecess fare of action D. face overlap Pitch diameter less the diameter ofthe roller chain is equal to: ‘A. top land C. addendum B. bottom diameter (ans) D. inside diameter465. Generally applied on speed reducer due to large speed ratio. é ee 5 AL bevel gears C, worm gears (ans) B. helical gears D._ hypoid gears 466. Helix angle in the range of. degrees is recommended for wide-face helical gears ‘As less than 15 (ans) C. 201035 B. less than 20 D. 201022 & 467, Difference between maximum material limits of mating parts. Or it ja mnigu clearance oF smaximuin interference between pars é ‘A. tolerance C. variance é B. fits D. allowance (ans) 468. A change in shape or geometry ofthe body due to act pee itis called deformation or _ A. shear stress C. compressive st : B. stresses D. strains (aus) 469. Ability of a material to resist deformation under stress. A. plasticity C. stiffness (ans), B. allo these D, toughest 470, Flat leather belting not recommended forse ina speed excess of fom. A. 3600 Cy 6980 (ans) B. 4800 D, dl ofthese 471, Manganese steel standard sesenaon ghP A. 13xx (ans) C. L1x® B. 10s D, Bax 472, Chromium steel designation, SAE. A Sex TS B, Sxxx (ans) D. Max 47, Alloy thatinprovesstength of ste a high temperature appli. annum Crslicon DB aece? D, chon (ans) 474, It is recommend hot to yave direct drive between driven and drive sprockets ifthe ratio of their teeth exceeds fe 2 or more step combinations. ‘A. 10.gimes Gans) C. 5S times: B Bt D. 6 times 475, Mal high clectrical and should not be used as conductor ofeleetical erent. A. BokeL4as) C. silicon base alloys #3. aluminum oxide D. iron oxide 44 The best material for brake drum is PGi EFiel mera east iron (ans) D. wrought iron 471. Principal stresses occur on these plane: ‘A. which are subjected to ultimate tension B, the shearing stress is zero (ans) . which are subjected to maximum compression D. which are 45 deg apartB. normalizing D. shot peening 479, The difference between cast steel and cast iron: A. all of these B. cast steel has usual less than 1%C while cast iron has 2% or 3.6% carbon range C. cast iron has lower strength more brittle and has lower ductility than ast steel (ans) D. iron is usually the initial product after purifying iron orc then further proce}sing by removal of ‘ore impurities and carbon content to be able to produce sfel grade, 480.__Driling machine cannot do: ‘A. reaming C. tapping (ans) é BB. spot facing D. broaching o 481. The most popular ofall soldering materials in use has composition ‘A, 45/55% tin and lead C. all of these B. 50/50% tin and lead (ams). 60/40% tin and lead 481. The following are parts of a micrometer caliper exceBt' ‘A. thimble C. spindle B, head serew (ans) D, ay yi) 482, To avoid brittleness of weld or the wine sires in oh welding itis normally stress relieved of ‘A. normalizing ne hardening B, fempering (ans) fe 483. ‘The distance from a point on the screw thread to a corresponding point on the next thread measure along the axis, A. flank C. crest B. lead D. pitch (ans) 484, Molybdenum steel standard designation, SAB AL 88x C. 40x (ans) Bo4ix gh D. 46x ‘A. crest apex B, allof these C. sharp root D. sharp crest (ans) 485, Fomed by —— adjacent fanks of aiacent threads when extend scaled: 486. spoke of whee! arm of the flywheel, itis ideal to consider that the cross-sectional the rim side should not be less than ___of the cross area at the hub side, C, 90% D. 38. which can develop efficiency on any thickness section especially for mild steel 48], The welded joints permit placing the added metal exactly where needed and produce an integral fas. A. 95% C. 100% (ans) B. 85% D. 90% 488, Molybdenum-chrominm-nickel steel designation ‘A. SAE 48xx C. SAB S6xx B. SAE 43xx (ans) D, SAE 46xx489, is also called strain hardening, ‘A. work hardening (ans) C. annealing B, quenching D. normalizing 490, A major alloy in tool steel: A. Cr (ans) C. cobalt B. FeN D. Mn 491, isianes measured perpendicular to thas ween tees of he a a 0% fs mating thread in thread assembly of screws. 2% i lteraee cas ©. crest clearance (nd 3 eat raven D: tolerance mt 492. Addition imparts resistance to atmospheric corgsaton in’sfeel, etc. % aluminum bronze C. copper (ans) > B. manganese D. bronze & 493. Iron based alloy containing 9-16 % chromium. A, Mn Hadfield steel C. stainless’ steel (ans) B. chrome-alloy steel D. high theome sigl 494, The distance between rivet centers nearest cach otlfer in adjacent rows is called : ‘A. piteh (ans) Gowen f 3. ecko f iagonat itch 495. Designated pipe color used in courant eed ber BB. aluminem gray D. white (ans) 496, The rato of stress acting on an elgstic substance to the decrease in volume. per unit volume. ‘A, Bulk modulus (ans) C. elastic limit B, modulus of resitience D. modulus of elasticity 497. The welding made along the edges of two paraltel plates is called: A. arore pint C. edge joint (ans) B. ile jn D. commer joint 498, Class of steel Debtigg decreased eletisal conductivity with nereasing temperature. A. aluminum C. metals (ans) BA ape semiconduton D. ntype semiconductor 499, Peculiar strenglh of the metal to resist being crushed: frength C. compressive strength (ans) ate strength D. elastic limit 500. Alloy steel used in manufueturing bolts, studs, tubings subjected to torsional stresses. . AISI 3141 C. AISI 4830 AIST 2330 (ans) D. Alsi 4310 Ahbhestasbenneeasneneneente+4s¢END OF MODULE ONEMHHHAS A tHHHHMeHHSeennenenHe® Prepared by: Engr. Joselita 4. Olalo RME