APES Chap04 Intenal Combustion Engine
APES Chap04 Intenal Combustion Engine
Former Associate Professor, College of Agriculture Resources and Environmental Sciences, Central
Philippine University, Iloilo City
Affiliate Professor, College of Engineering, Central Luzon State University
Science City of Munoz, Nueva Ecija
Revised 2015
Four-Stroke
According to Number of Cylinders
• Single-Cylinder
• One piston
• Appropriate for small engines Single-Cylinder
commonly used in the farm
• Multiple-Cylinder
• More than one piston (3, 4, 6, 8, 12)
• Appropriate for high-powered
engines for driving tractors and self-
propelled equipment
Multiple-Cylinder
According to Drive Shaft Position
• Horizontal-Drive Shaft –
Drive shaft is in horizontal
position while the piston is
in upward position Horizontal Drive
Shaft
• Vertical shaft – The drive
shaft is in vertical position
while the piston is in
sideward position
Valves
Fan
Piston Cylinder
Head
Crankshaft
Alternator
Crankcase
Oil Pan
Engine Parts
Engine Parts
Engine Subsystems
Note: There are two rotations of the crank shaft to produce power.
Downward Stroke – air enters the combustion chamber
Upward Stroke – air is compressed by the piston to raise its
temperature enough to burn fuel
Downward Stroke – fuel is injected to produced power
Upward Stroke – burned gases is discharged
Note: There are two rotations of the crank shaft to produce power.
Upward Stroke – Compression
Downward Stroke – Power, Exhaust, and Intake
Type of Cycle Used ● Diesel cycle where combustion occurs at a ● Otto cycle where combustion occurs at a
constant pressure. constant volume.
Introduction of fuel to the engine ● Fuel is injected into the combustion chamber ● During the piston's suction stroke, a mixture of
towards the end of the compression stroke. air and fuel is injected from cylinder head
● The fuel starts burning instantly due to the high portion of the cylinder.
pressure. ● The air-fuel mixture is injected via the
● A fuel pump and injector are required. carburetor that controls the quantity and the
quality of the injected mixture.
Ignition of fuel ● The ignition of fuel occurs due to compression of ● The spark plug is placed in the cylinder head of
the air-fuel mixture, spark plug not needed. an engine which create spark to burn the fuel.
Compression ratio for the fuel ● The compression ratio for air is 16 to 20. The ● The compression ratio of the fuel ranges from 6
high to 10, depending on the size of the engine and
compression ratio of air creates high temperature of the power to be produced.
which ensures diesel fuel to self-ignite.
Weight of the engines ● The engines are heavier than SI engines. ● Engine weight is lighter than diesel engine.
Speed achieved by the engine ● CI engines are heavier and the fuel is ● Petrol or SI engines are lightweight and the fuel
heterogeneously burned, hence producing lower is homogeneously burned, hence achieving very
speeds. high speeds.
Thermal efficiency of the engine ● The value of compression ratio is higher; hence ● The lower compression ratio of SI engines
these engines have the potential to achieve reduces their potential to achieve higher
higher thermal efficiency. thermal efficiency.
Feature Compression Ignition Spark Ignition
Compression Ratio 15 to 21 6 to 9.5 (petrol)
6 to 12 (alcohol)
Pressure after compression 35 to 60 bar 15 to 20 bar
without ignition
Temperature after 600 to 900°C 400 to 600°C
compression without ignition
Excess air ratio 1.3 to 4.0 0.7 to 1.2
Efficiency 0.30 to 0.40 0.20 to 0.35
Specific fuel consumption 230 to 350 g/kW-hr 300 to 400 g/kW-hr
Volumetric efficiency 0.7 to 0.9 0.3 to 0.9
Exhaust gas temperature 400 to 600°C 500 to 900°C
Speed ratio (stationary) 1,300 to 2,500 1,300 to 2,500
Ignition type Self-ignition by injection of fuel into hot Spark ignition of spark plugs
compressed air shortly before piston
reaches the top dead center
Firing Order
• It is the sequence of movement of the piston as it produces power.
• It is an order in which the engine cylinders deliver the power
strokes at best engine performance. It is also related to engine
balancing.
O
2 No. 1 – No. 2
O O
3 No. 1 – No. 2 – No. 3
O O
4 No. 1 – No. 2 – No. 4 – No. 3
O O O
6 No. 1 – No. 5 – No. 3 – No. 6 – No. 2 – No. 4
Running Mates
● Running mates are pistons that go up and down together in exactly
the same position but of different function. One of them is performing
compression or power stroke, and the other is on the intake or exhaust
stroke.
● To find the running mate, simply take the firing order and split it in
half. If firing order is 153624, for example, split it into half (153-624)
then put the second number under the first to get the running mates.
Hence, 1/6, 5/2, and 3/4.
D2 PD + CV
PD = ----------- L n CR = -----------------
4 CV
where: where:
where: where:
IHP – indicated horsepower,
hp BHP – brake horsepower, hp
P – mean effective IHP – indicated horsepower,
pressure, psi hp
L – length of stroke, ft m – engine mechanical
A – area of bore, in2 efficiency, decimal
N – crankshaft speed, rpm FHP – friction horsepower,
n – number of cylinder hp
c - 2 for four-stroke
engine and 1 for two-
stroke engine
No. of Explosion per Min No. of Intake Valve to Open
N
N No. IV to open = ---------------
No. Exp/min = ------------ c
c
where:
where:
N – crankshaft speed,
N – crankshaft speed, rpm
rpm c - 2 for four-stroke
c - 2 for four-stroke engine and 0 for
engine and 1 for two-stroke engine
two-stroke engine
Piston Displacement per Engine Displacement per
Min Min
PD x N x ξv ED x N x ξv
PD/min = ---------------- ED/min = ---------------
100 c 100 c
where: where:
Given:
No. of cylinders - 4
Piston diameter - 3.5 in.
Stroke - 4.0 in.
Required:
Piston displacement
Solution:
PD = (3.5 in.)2/4 x 4.0 in. x 4
cylinders
= 153.9 in.3
Sample Problem 2
Given:
PD - 38.4 in3
CV - 2.5 in3
Required:
Compression ratio
Solution:
CR = (38.4 in3 + 2.5 in3 ) / 2.5 in3
= 16.4
Sample Problem 4
Given:
IHP - 69 Hp
BHP - 54 Hp
Required:
Mechanical Efficiency
Solution:
Mech Eff = BHP / IHP
= 54 Hp / 69 Hp
= 78.26%
ENGINE SPECIFICATIONS
• It gives the physical features
and performance
characteristics of the engine in
terms of power, fuel
consumption, and efficiency.
• An engine specification sheet
provides specific information
such as engine model,
performance, engine photo,
specification data, dimension,
and performance curve.
ENGINE PERFORMANCE CURVE
• It is a graphical representation showing the abilities of rotating
equipment, like engine, at various operating conditions.
• It gives the characteristics of an engine in terms of power, fuel
consumption, and torque for a given operating speed .
PRODUCER GAS FOR ICE
Biogas Generating could reduce the environmental Ignition Control Electronically controlled
pollution good for the environment protection; As well, independent cylinder high-energy
it could ease the contradictions between power supply ignition
and demand. Biogas generating reduced the cost of Speed Control Electronic Speed governing
production and it enhances the competitiveness of Rated Speed rpm 1500 or 1800
enterprises. Cooling Method Closed-Loop water cooling
Alternater Rated Voltage(V) 230/400 230/400 230/400
Biogas is made by Methanogen in the closed Rated Current(A) 144.3 216.5 288.6
environment with the definite air temperature, humidity Rated Frequency (HZ) 50 or 60 50 or 60 50 or 60
and etc. 1 M3 biogas could generate 2kw. At this
present, plenty of biogas is made from rural areas and
Supply Connection 3 Phase 4 Lines
farming industries per year. As well, it produced from
Power Factor 0.8(Delay)
urban organic industrial effluents, garbage and such
Spec Net weight(KG) 1200 1450 1750
industrial plants like distillery, citric acid plants, etc.
Size(L× W× H)mm 2240× 2700× 2900×
1000× 1120× 1150×
1400 1600 1680
BIOETHANOL AS FUEL FOR ICE
• Engine. http://en.wikipedia.org/wiki/Engine
• Firing Order. http://en.wikipedia.org/wiki/Firing_order
• Miller, R. and R. Miller. 1984. Small Gasoline Engines. Theodore
Audel and Company. Boston. 632pp.
• Schulz, E. J. 1977. Diesel Mechanics. McGRaw-Hill Inc. U.S.A.
420pp.
• Stephenson, G.E. 1984. Small Gasoline Engines. 4th Ed. Delmar
Publishers Inc. Canada. 279pp.
• http://www.kenrockwell.com/190d/index.htm
STUDY QUESTIONS
• What is an internal combustion engine? How does it differ from an
external combustion engine?
• Briefly explain the difference between the two-stroke and the four-stroke
cycle engine? Why is it that four-stroke cycle engines are commonly
used in agricultural operation?
• Enumerate the different cycles of event occurring in a four- stroke cycle
engine. Briefly explain each cycle.
• Explain the operating principle of four-stroke cycle ignition-and
compression-type engines.
• Differentiate turbo charger from super charger.
• What is the difference between running mate and firing order?
• What is engine performance curve? Give its importance.
PROBLEM EXERCISES
• What is the indicated horse power of a four-stroke cycle engine
having a three-unit piston with a diameter of 12 cm and a length of
20 cm. The engine operates at 1,800 rpm with effective pressure of
150 kg/cm2. If the engine mechanical efficiency is 60%, what is its
brake horsepower?
• If the engine above has a compression ratio of 1:10, what is the
clearance volume and total piston displacement volume of the
engine?
• What is the number of explosion the engine performs in one hour
operation? How many times the intake valve of the engine opens
per minute of operation?
• What is the speed of the piston of the engine above if the rpm of the
crankshaft is at 2000 rpm?
• A four-stroke cycle engine, single-piston is running at 2000 rpm. The
engine has a bore of 10 cm and a stroke of 12 cm. What is the
piston speed of the engine?
• At a compression ratio of 1:8, what is the clearance volume of the
engine?
• If an engine whose power output is 8 hp, what is the brake thermal
efficiency of the engine if it consumes 1 liter of diesel per hour?
Assume a heating value for diesel of 9,000 kcal per liter of fuel.
• An engine has the following specification: (a) Number of cylinder – 8,
(b) Piston diameter - 300 mm, (c ) Piston Stroke – 380 mm, (d)
Speed – 1500 rpm, and (e) Compression Ratio – 1:9. Give the
following: (a) Total piston displacement, (b) Indicated horsepower if
mean effective pressure is 0.67 MPa, (c ) Piston speed, and (d)
Mechanical efficiency if the rate output is 720 kW.
Thank you very much and
God bless!!!
Recipient, Betterment for Mankind Award 2011, Pauchon Research Foundation (Morgan Hill, California, USA)
Laureate, Economic Business Development, The Tech Awards 2010 (San Jose, California, USA)
Associate Laureate, Rolex Awards for Enterprise 2008 (Geneva, Switzerland)
Awardee, Seven Inspiring Young Filipino Heroes 2011 (Yahoo Southeast Asia)
Awardee, The Outstanding Young Filipino 1997 (TOYM and Roxas Foundation)
Awardee, Outstanding Professional in Agricultural Engineering 1993 (Professional Regulation Commission)