Machine Part Flow Process Chart

Part Name Main Cutter Roller Part No. 475 Part Code. M55-002

Standard Time Tooling

Machine Process Q-POINT

Pcs/min Name& Code Tool No.

: Lot control ( certification)

- Receive law material : Incoming

from store. : Dimension, Appearance mat.

: Check part No.

- Transport law material to : Check Q'ty.

store M/C. : Stock rotation, First In First Out

-Transport ot machine line. : Dimension, Appearance mat.

LC-3,MR-1,MN-3,LC-1

1. Center drill 8.0 No.TO101

Set up time = 30 Min.
2. TNMG160408N-GU No.T0202 : Follow to WI
LC-3 Step A

LC-3 Part Cycle = 5 Min./Pc.

1.TNMG160408N-GU No.T0202
(CNC SUPER JOBBER 500)
2.GX16 No.T0404

3.GX16 No.T0505 : Follow to WI

LC-3 Step B Set up time = 30 Min. 4.SNMG12040N-EX No.T0606

Part Cycle = 28 Min./Pc. 5.TNMG160404N-GU No.T0303

6.TGAR3100 No.T0808

7.VCMT160402-PF4 No.T0707

Set up time = 30 Min. 1.TNMG160408N-GU No.T0202

LC-3 Step C 2.CD 3*15 No.TO101 : Follow to WI

Part Cycle = 5 Min./Pc. 3.VCMT160402-PF4 No.T0707

Set up time = 5 Min.

MR-1 : Follow to WI
MR-1 Gear Rolling Gear Rolling
Machine Rolling Tenso
Part Cycle = 1 Min./Pc.

MN-3
Set up time = 60 Min.
Milling Maching Hitachi : Follow to WI
MN-3 Spiral forming Side Cutter.
Seiki
Part Cycle = 45 Min./Pc.

LC-1 1.SNMG12040N-EX No.T0606

CNC Lathe Tussor LC-1 2. TNMG160408N-GU No.T0202 : Follow to WI

Polishing Part Cycle = 35 Min./Pc.
Spain T(360*750)

: Final Inspection

: Inspection report.

: Q'ty
Transport to store
: Packing to store.
 Machine Part Flow Process Chart

Part Name Sub Cutter Roller Part No. 476 Part Code. M55-003

Standard Time Tooling

Machine Process Q-POINT
Pcs/min Name& Code Tool No.

: Lot control ( certification)

- Receive law material : Incoming

from store. : Dimension, Appearance mat.

: Check part No.

- Transport law material to : Check Q'ty.

store M/C. : Stock rotation, First In First Out

-Transport ot machine line. : Dimension, Appearance mat.

LC-2,MR-1,MN-3,LC-1

1. Center drill 8.0 No.TO101

Set up time = 30 Min.
LC-2 2. TNMG160408N-GU No.T0202 : Follow to WI
Step A

LC-2 Part Cycle = 5 Min./Pc.

1.TNMG160408N-GU No.T0202
(CNC SUPER JOBBER 500)
2.GX16 No.T0404

3.GX16 No.T0505

LC-2
Step B Set up time = 30 Min. 4.SNMG12040N-EX No.T0606 : Follow to WI

Part Cycle = 28 Min./Pc. 5.TNMG160404N-GU No.T0303

6.TGAR3100 No.T0808

7.VCMT160402-PF4 No.T0707

Set up time = 30 Min. 1.TNMG160408N-GU No.T0202

LC-2
Step C 2.CD 3*15 No.TO101 : Follow to WI

Part Cycle = 5 Min./Pc. 3.VCMT160402-PF4 No.T0707

Set up time = 5 Min.

MR1 : Follow to WI
MR-1
Gear Rolling Gear Rolling
Machine Rolling Tenso
Part Cycle = 1 Min./Pc.

MN-3
Set up time = 60 Min.
Milling Maching Hitachi : Follow to WI
MN-3
Spiral forming Side Cutter.
Seiki
Part Cycle = 45 Min./Pc.

LC-1 1.SNMG12040N-EX No.T0606

CNC Lathe Tussor 2. TNMG160408N-GU No.T0202 : Follow to WI

LC-1
Polishing Part Cycle = 35 Min./Pc.
Spain T(360*750)

: Final Inspection

: Inspection report.

: Q'ty
Transport to store
: Packing to store.
 Machine Part Flow Process Chart

Part Name Lock Shaft Part No. 934 Part Code. M55-037

Standard Time Tooling

Machine Process Q-POINT
Pcs/min Name& Code Tool No.

: Lot control ( certification)

- Receive law material : Incoming

from store. : Dimension, Appearance mat.

: Check part No.

- Transport law material to : Check Q'ty.

store M/C. : Stock rotation, First In First Out

-Transport ot machine line. : Dimension, Appearance mat.

LC-1,MC-1

1.DCMT11T302-PF T5

Set up time = 120Min.

LC-1 2.CENNTER DILL 3 T.4

LC-1
CNC Lathe Tussor Step A 3.DILL 5.2 T7 : Follow to WI

Part Cycle = 3 Min./Pc.

Spain T(360*750) 4.TAP M6 T1

5.GMM2020R-MT-15 T.3

1.FRAT 25 T1

Tapping by worker

2.CENNTER DILL8 T14 : Follow to WI

MC-1 Step B

Part Cycle = 5 Min./Pc.

MC-1

Machining Center 1.FRAT 25 T1

Set up time = 120 Min.

Makino 2.CDR 3.0 T14

MC-1 3.DILL 4.0 T12 : Follow to WI

Step C

Part Cycle = 4 Min./Pc. 4.EMR 8.0 T7

5.EMR 6.0 T8

6.EMM 5.0 T9

: Final Inspection

: Inspection report.

Transport to store

: Q'ty
Transport to store

: Packing to store.
 Machine Part Flow Process Chart

Part Name Shaft Gear Part No. 935 Part Code. M55-038

Standard Time Tooling

Machine Process Q-POINT
Pcs/min Name& Code Tool No.

: Lot control ( certification)

- Receive law material : Incoming

from store. : Dimension, Appearance mat.

: Check part No.

- Transport law material to : Check Q'ty.

store M/C. : Stock rotation, First In First Out

-Transport ot machine line. : Dimension, Appearance mat.

LC-1,LC-2,MC-1

LC-1 T05
Set up time = 120 Min.
CNC Lathe Tussor LC-1 T06 : Follow to WI
Step A
Spain T(360*750) T08
Part Cycle = 3 Min./Pc.

Set up time = 30 Min.

T04 : Follow to WI
LC-1 Step B
T05
Part Cycle = 3 Min./Pc.
T06

Set up time = 30 Min.

LC-2 LC-2 T07 : Follow to WI
Step C
(CNC SUPER JOBBER 500)
Part Cycle = 3 Min./Pc.

Set up time = 120 Min.

MC-1 1.EMR 8.8 T7

Machining Center MC-1 Step D 2.EMF 8.0 T15 : Follow to WI

Makino 3.EMF 10.0 T20

Part Cycle = 2 Min./Pc.

: Final Inspection

: Inspection report.
Transport to store
Transport to store
: Q'ty

: Packing to store.
 Machine Part Flow Process Chart

Part Name Bearing Plate Part No. 925 Part Code. M55-028

Standard Time Tooling

Machine Process Q-POINT
Pcs/min Name& Code Tool No.
: Lot control ( certification)
- Receive law material : Incoming
from store. : Dimension, Appearance mat.

: Check part No.

- Transport law material to : Check Q'ty.

store M/C. : Stock rotation, First In First Out

-Transport ot machine line. : Dimension, Appearance mat.

MN-1,MC-3,MC-1

MN-1 Milling Step 1

MN-1 Milling Step 2

MN-1 Milling Step 3

MN -1
Set up time = 30 Min. 1.SEKN53MT T1 : Follow to WI
Milling Machine

MN-1 Part Cycle = 33 Min./Pc. 2.EMR 12.0 T2

Hitachi Seiki Milling Step 4

MN-1 Milling Step 5

MN-1 Milling Step 6

MN-1 Milling Step 7

MN-1 Milling Step 8

1.CDR.8.8 T1
2. DRL 4.0 T2
3.DRL 6.1 T5
4.DRL 6.5 T14
5.EMR 12.0 T22
6.EMM 12.0 T24
MC-3 7.EMR 6.0 T23
Center Electer Electrical MC-3 Step A1 8.EMM 6.0 T29 : Follow to WI
Hitachi Seiki HC500 9.EMR 4.0 T28
10.EMM 4.0 T27
11.DRL 4.3 T3
12.TPM 5.0 T11
13.DRL 4.2 T3
14.TPM 5.0 T11

1.EMR 12.0 T22

MC-3 Step A2 2.EMM 12.0 T24

1.CD 2.0 T14

2.DN 5.1 T11

3.DN 6.1 T5

4.DN 6.5 T12

5.DN 15.0 T13 : Follow to WI

MC-1 Step B1
MC-1 6.FR 25.0 T1

Machining Center 7.FR 12.0 T3

Makino 8.FF8.0 T15

9.FF8.0 R1.0 T16

10. F12.0 T4

1.CD 2.0 T14

2.TAP M5 T11 : Follow to WI

MC-1 Step B2

: Final Inspection

Transport to store
 : Inspection report.
Transport to store
: Q'ty
: Packing to store.
 Machine Part Flow Process Chart

Part Name Motor Plate Part No. 924 Part Code. M55-027

Standard Time Tooling

Machine Process
Pcs/min Name& Code Tool No.

- Receive law material

from store.

- Transport law material to

store M/C.

-Transport ot machine line.

LC-1,LC-2,MC-1

Milling Manual
Milling Step 1

Milling Step 2

Milling Step 3
Set up time = 30 Min.
1.SEKN53MT
Part Cycle = 27Min./Pc.
Milling Step 4
 Milling Step 5

Milling Step 6

Milling Step 7

Milling Step 8

1.EMR 25.0 T21

2.ENR 12.0 T22
3.EMM 12.0 T24
4.CDR 8.0 T1
5.DRL 6.1 T5
Step A1 6.DRL 4.3 T3
7.TPM 5.0 T11
8.EMR 6.0 T23
9.EMM 6.0 T29
MC-3 10.DRL 3.3 T12
Center Electer Electrical 11.TPM 4.0 T13
Hitachi Seiki HC500 1.EMR 12.0 T22
Step A2 2.EMM 12.0 T24

1.CDR 8.0 T1
2.DRL 12.3 T7
3.DRL 12.5 T10
Step B
4.EMR12.0 T22
5.EMM 12.0 T24
6.EMR 4.0 T27
 2.4MM*175MM
approx.3/
Welding by worker Step C

1.DILL 5.5
MN-4
Step D
Turret Milling Machine
 Q-POINT

: Lot control ( certification)

: Incoming
: Dimension, Appearance mat.

: Check part No.

: Check Q'ty.

: Stock rotation, First In First Out

: Dimension, Appearance mat.

:Refer inspection report

:Refer inspection report

:Refer inspection report

:Refer inspection report

:Refer inspection report

:Refer inspection report

:Data Refer inspection report

:Q'ty
:Packing to store.
 Machine Part Flow Process Chart

Part Name Motor Cover Part No. 599 Part Code. OM-65-030

Standard Time Tooling

Machine Process Q-POINT
Pcs/min Name& Code Tool No.

: Lot control

( certification)
Law Material
: Incoming

1.ENDMILL 12.0 T8 :Refer inspection report

2.DILL 5.0 T5

3.TAP M6 T10

MC-2 4.ENDMILL FINISH 8.0 T18

Vertical Machining Center Milling Step A+B 5.DRILL 10.0 T13

Enshu 400 6.TAP M5 T17

7.DILL 3.5 T2

8.ENDMILL FINISH 12.0 T9

:Data Refer inspection repo

:Q'ty

:Packing to store.
Storage
 Q-POINT

ntrol

cation)

ing

er inspection report

efer inspection report

g to store.
 Machine Part Flow Process Chart

Part Name Passive Gear Part No. 979 Part Code. M10-020 Quantity of use 1 Pc / Unit

Machine Process Standard Time Tooling Remarks

Law Material

Manual Lathe Set up jig =10 min Step A

Part Cycle = 3 Min./Pc.

Step B
Part Cycle = 3 Min./Pc.

Set up time = 120 Min.

CNC Lathe Tussor Step C
Part Cycle = 1 Min./Pc.

Storage
 Machine Part Flow Process Chart

Part Name Revers Gear M Part No. 977 Part Code. M10-019

Standard Time Tooling

Machine Process Q-POINT
Pcs/min Name& Code Tool No.
: Lot control
( certification)
Law Material
: Incoming

Manual Lathe :Refer inspection report

Set up time = 10 Min.
Step A
Part Cycle = 3 Min./Pc.
:Refer inspection report
Welding by worker
Welding by worker
Step B
Part Cycle = 3 Min./Pc.

. 1.CDR 3.0 T1 :Refer inspection report

2.DRL 4.8 T5
MC-2 3.DRL 6.1 T3
Vertical Machining Center Set up time = 10 Min 4.EMR 6.0 T4
Step C
Enshu 400 Part Cycle = 15 Min./Pc. 5.EMM 5.0 T7
6.CHF 8.0 T1

:Refer inspection report

Welding by worker
Manual Lathe Step D
Part Cycle = 3 Min./Pc.

Welding by worker
Step E
Part Cycle = 3 Min./Pc.
:Data Refer inspection report
:Q'ty
:Packing to store.
Storage
Storage
 Machine Part Flow Process Chart

Part Name Reverse Gear F Part No. 978 Part Code. M10-019

Standard Time Tooling

Machine Process Q-POINT
Pcs/min Name& Code Tool No.
Manual Lathe : Lot control
( certification)
Law Material
: Incoming

:Refer inspection report

Set up time = 10 Min.
Step A
Part Cycle = 3 Min./Pc.

Welding by worker :Refer inspection report

Weldinng by worker
Step B
Part Cycle = 3 Min./Pc.

. 1.CDR 3.0 T1 :Refer inspection report

2.DRL 4.8 T5
MC-2 3.DRL 6.1 T3
Vertical Machining Center Set up time = 10 Min 4.EMR 6.0 T4
Step C
Enshu 400 Part Cycle = 15 Min./Pc. 5.EMM 5.0 T7
6.CHF 8.0 T1

:Data Refer inspection report

:Q'ty
Storage
:Packing to store.
 Q-POINT

ol
tion)
g

er inspection report

er inspection report

pection report

er inspection report

o store.
 Machine Part Flow Process Chart

Part Name Supporting rod Top Part No. 480 Part Code. 0M-55-007 Quantity of use 1 Pc / Unit

Machine Process Standard Time Tooling Remarks

Law Material

CNC Lathe Tussor

Step A Part Cycle = 5 Min./Pc.

Set up jig=120 min

Step B Part Cycle = 28 Min./Pc.

Set up time = 120 Min.

CNC Lathe
Step C
Part Cycle = 2 Min./Pc.

Storage
 Machine Part Flow Process Chart

Part Name Separate Plate (Small) Part No. 922 Part Code. 0M-55-025 Quantity of use 1 Pc / Unit

Machine Process Standard Time Tooling Remarks

Milling manual
Law Material

Set up time = 30 Min.

Step A
Part Cycle = 5 Min./Pc.

Grinding barri
Grinding Barri by worker
Step B
Part Cycle = 3 Min./Pc.

Storage
 Machine Part Flow Process Chart

Part Name Supporting Rod bar Part No. 476 Part Code. 0M-55-036 Quantity of use 1 Pc / Unit

Machine Process Standard Time Tooling Remarks

Milling Manual
Law Material

Set up time = 60 Min.

Step A
Part Cycle = 2 Min./Pc.

Set up time = 10 Min.

Step B
Part Cycle = 2 Min./Pc.

Storage