GB

IMAT 4thGU-E ISSUE: 05/11

INSTALLATION, MAINTENANCE AND OPERATING INSTRUCTION

MANUAL FOR 4TH GENERATION Upgrade Series ACTUATORS

For AIR TORQUE ACTUATORS Model/Type:

“AT045U” ➛ ”AT801U”
Double acting “D” and Spring return “S”
“90°” ➛ “180° Stroke”

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CONTENTS
1) GENERAL ......................................................................................... pag. 3
2) WARNING ......................................................................................... pag. 3
3) WORKING CONDITIONS AND TECHNICAL DATA ....................................... pag. 3
4) OPERATING FUNCTION AND DIRECTION OF ROTATION ............................ pag. 4
5) INSTALLATION INSTRUCTIONS ............................................................. pag. 4
6) MAINTENANCE INSTRUCTIONS ............................................................ pag. 5
7) STORAGE INSTRUCTIONS ................................................................... pag. 11
8) LIFTING AND HANDLING ..................................................................... pag. 11

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1) GENERAL sure that the rotation direction and the position

This instruction manual contains important information indicator are in the correct position.
regarding the installation, operation, maintenance and • If the actuator is incorporated in a system or used
storage for AIR TORQUE rack and pinion pneumatic actuators. within safety devices or circuits, the customer shall
Please read these instructions carefully and keep them ensure that the national and local safety laws and
for future reference. It is important that the use and regulations are observed.
maintenance of the actuator is made only by properly
trained personnel. 3) WORKING CONDITIONS AND TECHNICAL DATA
• Operating media:
 2) WARNING Dry or lubricated air or inert gases, provided that they
• Do not operate the actuator using inflammable, are compatible with the actuator internal parts and
oxidizing, corrosive, explosive or unstable gases lubricant. The operating media must have a dew point
or liquids (use only not dangerous fluids - group 2 equal to –20°C (-4°F) or at least 10°C below the ambient
according to 97/26/EC directive). Moreover, for temperature. The maximum particle size contained into
actuators installed in potentially explosive zones, the operating media must not exceed 30 µm.
make sure that the internal parts of the actuator do • Supply pressure:
not come into contact with the external atmosphere. The maximum supply pressure is 8 bar (116 Psi), only
• Referring to the Machinery Directive 2006/46/EC, for AT801U it is 7 bar (101,5 Psi).
the actuators can be classified as “PARTLY For double acting and spring return actuators the working
COMPLETED MACHINERY” (see the DECLARATION pressure is from 2.5 bar (36 Psi) to 8 bar (116 Psi).
OF INCORPORATION). Therefore the actuator can • Operating temperature:
not put into service until the machinery and/or the ==> “Standard” actuators from -40°C (-40°F) to +80°C
system, where the actuator is incorporated, will be (+176°F)
declared in compliance with the requirements of the ==> Actuators for high temperature “HT” from -15°C
Directive 2006/42/EC. (+5°F) to +150°C (+300°F)
• Air Torque actuators are designed, produced and ==> Actuators for extreme low temperature “LLT” from
classified according to the ATEX Directive 94/9/EC -55°C (-67°F) to + 80°C (+176°F)
(see actuator label and safety instructions). The use Caution: for low and high temperature service, special
of the actuators in potential explosive atmosphere grease and special components are required. Please
zones has to comply with the ATEX classification contact AIR TORQUE. Working at high or low temperature
indicated on the actuator label and according to the can affect the life and the output torque of the actuator.
ATEX safety instructions. • Operating time (see technical data sheet):
• The use, the installation and the maintenance of Caution: the operating time depends on several factors
the Air Torque actuators must be made by adequately such as supply pressure, supply system capacity (pipe
trained personnel. For the use, installation and diameter, flow capacity of pneumatic accessories), valve
maintenance of Air Torque actuators it is recom- type, valve torque and figures, applied safety factor,
mended to comply to the safety notice and to cycle frequency, temperature, etc.
use proper equipment to protect health and prevent • Rotation and stroke adjustment (see technical data
accidents. sheet):
• It is important that the actuator is used only within For standard actuators (90° rotation), 120° actuators
the working limits indicated in the technical specifi- (120° rotation), 135° actuators (135° rotation) and 180°
cations. actuators (180° rotation).
• Do not operate the actuator over temperature limits: Stroke adjustment at 0°(closed pistons): +15°max/ - 5°.
this could damage internal and external components Stroke adjustment at 90°, 120°, 135° and 180°(open
(disassembly of spring return actuator may become pistons): +5°/-15°max. For actuator AT045U the stroke
dangerous). adjustment at 90° (open pistons) is available only on
• Do not operate the actuator over pressure limits: this request.
could damage internal parts as well as cause damage • Lubrication:
to the housing and end-caps. The actuators are factory lubricated for the life of the
• Do not use the actuator in corrosive environments actuator in normal working conditions.
with incorrect protection: this could damage the The standard lubricant type GSTD is suitable for use
internal and external parts. from -40°C (-40°F) to +80°C (+176°F).
• Do not disassemble individual spring cartridges, this For extreme low temperature (LLT) and high temperature
may result in personal injury. If maintenance to (HT) service, special grease is required: please contact
springs is necessary, send them to AIR TORQUE. Air Torque.
• Close and disconnect all air supply lines and make • Construction: rack and pinion actuator design suitable
sure that air connections are vented during mainte- for both indoor or outdoor installations.
nance and installation on valve. • Protection and corrosion resistance:
• Do not disassemble the actuator or remove end All the actuators are supplied with corrosion protection
caps while the actuator is pressurized. for normal environments. For corrosion resistance of the
• The 4TH GENERATION Upgrade Series actuators are different types of protection see technical data sheet.
designed to be used only on valves. Before installing the actuator in aggressive environment,
• Before installing the actuator onto the valve make ensure that the selected protection level is suitable.

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• Actuator designation and marking (see technical data

SINGLE ACTING OPERATION FUNCTION
sheets): (STANDARD ROTATION TYPE “ST”) TOP VIEW
The actuator type, size, operating pressure, output
torque, direction of rotation, spring action, operating
temperature and type of connections/interfaces are
determined by designation.
• All AIR TORQUE actuators are supplied with an identifi-
cation label showing the serial number and all necessary
information on use, service, operation and product
designation. Where applicable, the label indicates the
classification according to ATEX Directive 94/9/EC.

4) OPERATING FUNCTION AND DIRECTION OF

ROTATION Air supplied to Port “2” forces the pistons toward the actuator end caps,
The actuator is a pneumatic device for remote opera- compressing the springs.
A counter-clockwise rotation is achieved. Exhaust air exits from Port 4.
tion of industrial valves. The operation (90°,120°,135° or
180° rotation) may be activated by different methods:
• Direct mounting of solenoid valve (5/2 for double acting,
3/2 for spring return) to pressure connections 2 and 4,
connected to supply and control lines.
• Screwed connection (to pressure connections 2 and 4)
with air lines from separate control cabinet.
The standard rotation (when port 4 is pressurized or
for spring action) is clockwise to close. When port 2 is
pressurized, counter-clockwise rotation is obtained.
Air Torque actuators can be supplied with different types
of assembly/rotation direction depending on the type of
required operation and/or installation, see technical data
sheets. The loss of air pressure (air or electric failure) at Port “2” allows the springs
to force the pistons inward.
A clockwise rotation is achieved.
DOUBLE ACTING OPERATION FUNCTION Exhaust air exits from Port 2.
(STANDARD ROTATION TYPE “ST”) TOP VIEW
5) ACTUATOR INSTALLATION INSTRUCTIONS
The Air Torque actuator is a pneumatic device for the remote
operation of industrial valves. The actuator will operate through
90°,120°,135° and 180° rotation permitting the opening and
closing of many types of valves up to 180° rotation.
All the necessary technical information to install the actuator
correctly and safely onto a valve i.e.:
Dimensions, Output torque, Supply pressure, Air volume,
Stroke adjustment, Operating time, Operating temperature,
Direction of rotation and Weight is stated clearly on the
Actuator label, in the catalogue and technical data sheets.
Please read all technical information before proceeding with
Air supplied to port 2 forces the pistons towards the actuator end caps. the actuator installation.
A counter-clockwise rotation is achieved.

 5.1) Important safety notice!

Exhaust air exits from Port 4.

• For safety reasons, the actuator must not be pressurized

at any time during installation as injury may result.
• The utmost cleanliness is required during air supply
connection to the actuator i.e. the connecting pipe
thread, fittings and seals must be clean and dirt-free.
• When fitting accessories onto the actuators, assemble
them in such a way that the emergency control of the
solenoid valve and the top of the drive shaft are easily
accessible, should emergency manual operations be required.
• Before fitting onto the valve, make sure that the actuator/
valve are correctly orientated, depending upon which
direction of rotation is required.
• For spring return actuators, avoid that dangerous and/or
Air supplied to Port 4 forces the pistons inward. corrosive substances in the working environment enter
A clockwise rotation is achieved. into the external chambers by using adequate filters
Exhaust air exits from Port 2.
and/or solenoid valves.

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• Remove plugs from actuator air connections during 5.4) Assembly of valve figure C:
installation and operation. Protect the air connections of Before proceeding with the assembly of the actuator onto
actuators not being used immediately. the valve, be sure that the actuator operates in the desired
5.2) Interfaces for actuator control and connections, figure A: direction of rotation when pressurised and both actuator/
valve are in the correct position.

Fig. A Fig. C
Important: when using a spring return actuator for a fail
safe operation, ensure that when air or electricity failure
5.3) Assembly of accessories: solenoid valves and occurs the direction of rotation is correct for your application.
switchboxes, figure B: Fit the actuator 3 onto the valve 5. It is possible to assemble
the valve onto the actuator in two ways:
• Direct-mount: fit the stem of the valve 5 directly into the
female connection of the actuator 3 and bolt together
through the valve ISO pad (max. tightening torque see table).
• Bracket-mount: mounting with a bracket 6 and coupling
7, the bracket is bolted to the actuator / valve to join
them together and the coupling is used to connect the
actuator output drive to the valve stem (max. tightening
torque see table).
M.. Nm
M5 5 →6
M6 10 → 11
M8 23 → 25
M10 48 → 52
Tightening torque table: M12 82 → 86
M14 132 → 138
M16 200 → 210
M20 390 → 410
M24 675 →705
Fig. B M30 1340 →1400

6) MAINTENANCE INSTRUCTION
• Solenoid valve mounting: With the information given below, AIR TORQUE provides
Before mounting a solenoid valve, ensure that the the end user with all the required information necessary
actuator is in its normal position (closed position) with for maintenance. Under normal conditions, the actuator
pistons inwards. requires only periodic observation to ensure proper operation.
For standard rotation type “ST” (clockwise to close) Maintenance (disassembly, maintenance and rebuilding)
assembly: the groove on the drive shaft or on the position of AIR TORQUE actuators is allowed only to AIR TORQUE
indicator 2 must be horizontal to the longitudinal axis of personnel or properly instructed personnel. In case of
the actuator in closed position. controversy the product guarantee will expire!
Fit the solenoid valve 4 onto the actuator 3 using the Spare kits for maintenace are available to replace all
provided screws (max. tightening torque see table). seals and bearings (soft parts indicated into the table),
• Switchbox mounting: that may be necessary between 300.000 and 1.000.000
Fit the switchbox and bracket 1 onto the actuator 3 using cycles depending on operating and environmental
four provided screws (max. tightening torque see table). conditions and actuator size.

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6.1) DRAWING WITH ITEMIZED COMPONENTS AND RECOMMENDED SPARE PARTS

60.1

Model Ex1 mm Ex2 mm ‡ d mm

AT045U / 8 13
AT051U 10 8 14
AT101U 10 10 16
AT201U 13 10 22
AT251U 13 10 25
AT301U 17 13 26
AT351U 19 13 36
AT401U 19 17 38
AT451U 22 17 45
AT501U 22 19 48
AT551U 24 19 52
AT601U 30 22 58
AT651U 30 24 68
AT701U 36 22 80
AT751U 46 24 85
AT801U 46 24 90

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PART N° UNIT Q.TY NOTE PART DESCRIPTION

01 1 NA for AT045U OCTI-CAM (Stop arrangement)

02 2 NA for AT045U STOP CAP SCREW
03 2 NA for AT045U WASHER
04 2 NA for AT045U NUT (Stop screw)
05* 2 BEARING (Piston back)
06* 1 BEARING (Pinion top)
07* 1 BEARING (Pinion bottom)
08* 2 1 Pcs. for model AT045U THRUST BEARING (Pinion)
09* 2 NA for AT801U P L UG
09.1* 2 "O" RING (For AT801U)
10 1 THRUST WASHER (Pinion)
11* 2 NA for AT045U "O" RING (Stop screw)
12 2 NA for AT045U PISTON GUIDE
13 8/12/16 (A) CAP SCREW (End cap)
14* 2 "O" RING (End cap)
15* 2 BEARING (Piston head)
16* 2 "O" RING (Piston)
17 min.5/max.12 for AT101U ÷ AT801U SPRING (Cartridge)

17.1 NA for AT101U ÷ AT801U SPRING (For AT045U ÷ AT051U)

max. 2 for AT045U
17.2 NA for AT101U ÷ AT801U SPRING (For AT045U ÷ AT051U)
max. 4 for AT051U
17.3 NA for AT101U ÷ AT801U SPRING (For AT045U ÷ AT051U)
18 1 SPRING CLIP (Pinion)
19 1 POSITION INDICATOR (For AT045U AT101U)
19.0 1 GRADUATED RING
19.1 1 NA for AT045U ÷ AT101U POSITION INDICATOR
19.5 1 NA for AT045U ÷ AT101U TOP ADAPTOR
19.6 2 NA for AT045U ÷ AT101U HEX. SOCKET SCREW (Top Adaptor)
20* 1 "O" RING (Pinion bottom)
21* 1 "O" RING (Pinion top)
30 2 END CAP
39 1 CAP SCREW (Indicator)
40 2 PISTON
41 1 ACTUATOR IDENTIFICATION LABEL
42 2 only for AT045U, AT751U END CAP LABEL
43 1 SPIGOT (Only on request)
50 1 BODY
60 1 DRIVE SHAFT
60.1 1 only for protec. level "E"and "F" INTEGRAL DRIVE SHAFT
65 1 PLASTIC INSERT
* Suggested SPARE PARTS for maintenance
Notes: A) 12 Pcs. for models AT701U / AT751U, 16 Pcs. for models AT801U

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6.2) DISASSEMBLY Fig. 03

When disassembly of actuator is required for maintenance,
firstly remove the actuator from the valve. Before
performing any disassembly operations it is important
to verify that the actuator is not pressurised.
Always use caution and double check that the ports 2 and
4 are vented and are free from any accessory and/or
device. When the actuator is a spring return unit, make
sure that the actuator is in the failed position and with
pistons completely inwards before disassembling.

A) Removal of position indicator and graduated ring

(Part N° 19,19.0,19.1), figure 01:
• Remove the o-rings (14) using a screwdriver. Discard soft
• Remove cap screw (39) if Fig. 01 parts if replacing.
fitted. • Only for actuators with adjustment 50% or 100%, remove
• Lift position indicator (19 the nut 04R, the washers 03R and o-rings 11R and
or 19.1) off shaft, it may discard soft parts if replacing.
be necessary to pry gently
with a screwdriver. D) Pistons disassembly (Part N° 40), figure 04:
• Lift, if necessary, the • Holding the body (50) in a vice or similar device, rotate the
graduated ring (19.0) drive shaft (60) until the pistons (40) are released. Caution:
off the body, it may be air pressure should not be used to remove the pistons from
necessary to pry gently the body.
with a screwdriver. • Remove o-rings (16) using a screwdriver. Remove the
piston back (05) and piston head (15) bearings.
• Discard bearings when replacing all soft components.

Fig. 04
B) Removal of stop cap screws (Part N° 02), figure 02:
• Remove both stop cap Fig. 02
screws together with nut
(04) and washer (03).
• Remove stop screw
o-rings (11) and discard if
replacing all soft parts.

E) Drive shaft disassembly (Part N° 60), figure 05:

• If necessary, remove the graduated ring (19.0) with a
screwdriver, remove the spring clip (18) using snap-ring
pliers or screwdriver for spiral rings, remove the thrust
washer (10) and the external thrust bearing (08). Apply
C) End caps disassembly (Part N° 30), figure 03:
downward force to top of drive shaft (60), until it is partially
• End caps disassembly for spring return actuators
out of the bottom of the body when it is possible to
(disassemble one end cap at a time).
remove the internal thrust bearing (08) and the octi-cam
Unscrew the end cap bolts (13) in the sequence shown in
(01), then push the pinion (60) completely out of the
figure 03, until the end-caps are free from springs force
body. If pinion is not easily removed, gently tap the top
(for AT045U and AT051U 20-23 turns of the screws, for
of the shaft with a plastic hammer.
AT101U to AT801U 4-5 turns of the screws).
Then completely unscrew the screws and remove the Fig. 05
end-cap and the springs.
If there is still force on the end-caps after unscrewing as
indicated above, this may indicate that spring cartridge is
damaged or that the pistons are not completely closed,
so any further disassembly should be discontinued.
Further disassembly of the end caps may result in injury.
• End caps disassembly for double acting actuators
(disassemble one end cap at a time)
Unscrew the end cap bolts (13) in the sequence shown in
figure 03, until the screws are completely unscrewed and
the end caps are free.

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• Remove top (06) and bottom (07) pinion bearings and top Fig. 07A
(20) and bottom (21) pinion o-rings.
• Discard bearings (06) and (07), internal and external thrust
washer (08) and o-rings (20) and (21) if replacing the soft
components.

All the components disassembled and not replaced will

have to be cleaned and inspected for wear and before
reassembly, if necessary, also replace the plugs (09).

6.3) ASSEMBLY:
Prior to assembly, ensure that:
• all the components are perfectly clean and in good
condition. • Fit external thrust bearing (08), thrust washer (10) and then
• the spare parts and the lubricant used are suitable for the external spring clip (18) using snap ring pliers or screwdriver
operating temperature of the actuator (see Air Torque for spiral rings.
technical data sheets).
• Note: The lubricants suitable for the various operating B) Pistons assembly (Part N° 40), figures 08, 09, 10 and 11:
temperatures (Standard, HT and LLT actuators) are • Grease and install o-rings (16), piston back (05) and
available in Air Torque. piston head (15) bearings.
Only for “standard” actuators, for temperature from -40°C • Grease the internal surface of the body (50) and the
(-40°F) to +80°C (+176°F), it is possible to use lubricant piston (40) rack teeth.
Dow Corning type Molykote® G-2003. • Insert the female connection of the drive shaft (60) in a
properly fixed coupling.
A) Drive shaft assembly (Part N° 60), figures 06, 07 • Ensure that the octi-cam is in the right position as shown
and 07A: in figure 09.

• Install top (06) and Fig. 06 Fig. 08 Fig. 09

bottom (07) bearings,
grease and insert the
bottom (20) and top
(21) pinion o-rings
onto the shaft.
• Grease the outside
surface of the drive
shaft as shown in figure
06.

• For standard rotation assembly type “ST” (clockwise to

close), rotate the body (50) about 40-45° clockwise from
top view, as shown in figure 10.
• Insert partially the drive shaft (60) in the body (50),
install octi-cam (01) in the correct position (for standard
Fig. 10
assembly or for lock-out) as shown in figures 07 and
07A, related to the bottom and top of the drive shaft and
the rotation of the actuator when energised. Install the
internal thrust bearing (08). Insert completely the drive
shaft in the body.

Fig. 07

• Insert and press the two pistons (40) simultaneously

inside the body (50) until the pistons are engaged, then
rotate the body anticlockwise from top view until the
stroke is completed.
• Ensure that with pistons completely closed, the rotation
obtained referred to the axis of the body is about over 0°

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for models AT051U→AT801U (0,5° over 0° for AT045U) SPRING SET CONFIGURATION
and that the dimension “A” on both sides is the same as
shown in figure 11. AT045U configuration:

Fig. 11 Side B Side A

Spring Set AT045U AT045U
Spring type Spring type
S1-1 1 (green) 1 (green)
S1-2 1 (green) 2 (red)
S2-2 2 (red) 2 (red)
S2-3 2 (red) 3 (black)
S3-3 3 (black) 3 (black)

C) End cap (Part N° 30) assembly, figures 12, 13 and 14: AT051U configuration:
• Assemble one end cap at a time.
• Lubricate the body. Side B Side A
• For spring return actuators, insert the springs in each AT051U AT051U AT051U AT051U
Spring
end cap according to the desired configuration, as shown
in figure 12 and related tables. For models Set Internal External Internal External
AT101U→AT801U insert spring cartridges as shown in Spring type Spring type Spring type Spring type
figure 13. S1 1(green) ------------ ------------ 2 (black)
S2 ------------ 2 (black) ------------ 2 (black)
S3 ------------ 2 (black) ------------ 3 (red)
S4 ------------ 3 (red) ------------ 3 (red)
S5 ------------ 3 (red) 1 (green) 2 (black)
S6 1 (green) 2 (black) 1 (green) 2 (black)
S7 1 (green) 2 (black) 1 (green) 3 (red)
S8 1 (green) 3 (red) 1 (green) 3 (red)

Fig. 12

• Fit end cap o-ring seal (14) into the groove on both end caps.

Fig. 13 Fig. 14

10

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• Fit end caps onto the body (50), verifying that the o-ring Fig. 17
remains in the groove.
• Only for actuators with 50% or 100% stroke adjustment,
ensure that the adjustment screws 221G/222G are
completely screwed into the end-cap.
• Insert the cap screws (13) and tighten each only partially.
Complete tightening by making 1-2 turns for each screw
in the sequence shown in figure 14 until tightening is
completed. See the table for screw tightening torque.

D) Assembly of stop cap screws (Part 02) and stroke

adjustment for models AT051U→AT801U, figures 15
and 16:
• Insert on both stop screws (02) the nut (04), the washer Fig. 18 Fig. 19
(03) and the o-ring (11).
• Fit the stop cap screws (02) in the body.
• Stroke adjustment for actuators with standard type “ST”
rotation / assembly (clockwise to close).
Stroke adjustment in close position: with the actuator in
close position 0°, screw or unscrew the right (from top
view) stop cap screw until the desired stop position is
achieved. Then tighten the stop adjustment nut (04) to
lock it in place.
Stroke adjustment in open position: with the actuator in
open position 90°, screw or unscrew the left (from top
view) stop cap screw until the desired stop position is
achieved. Then tighten the stop adjustment nut (04) to 7) STORAGE INSTRUCTIONS
lock it in place. If the actuator is not for immediate use, the following
For spring return actuators, it could be necessary to precaution must be taken for storage:
make rotation tests to verify the correct stroke adjust- • Store the actuator in a clean and dry environment and at
ment in open position. temperature between –20°C (-4°F) and +40°C (+104°F).
• Only for actuators with adjustment 50% or 100%, fit on • It is recommended that the actuator be stored in its
end-cap adjustment screws 221G/222G the o-rings original box.
11R, the washers 03R and the nuts 04R. To adjust the • Do not remove the plastic plugs on air supply ports.
stroke in open position: with the actuator in partially or
totally open position, screw or unscrew the end-cap ad- 8) LIFTING and HANDLING
justment screw 221G/222G until the desired position is It is recommended to lift the actuators with proper, adequate
achieved. It is important that the two end-cap adjust- and permitted systems in relation to the actuator weight and
ment screws are both in contact with the pistons. by following the ruling laws in terms of safety and health
Then lock the nuts 04R. protection. The weight of the actuators is indicated on the Air
Torque catalogue and on the related technical data-sheets.
During the lifting and the handling of the actuators, it is
Fig. 15 Fig. 16 recommended to avoid clashes and/or accidental falls in
order to avoid irreparable damages to the actuators and to
compromise the functionality.
Contact Air Torque for any information and technical
data-sheets.

E) Assembly of graduated ring and position indicator

(Part N° 19,19.0,19.1), figures 17,18 and 19:
• Fix the graduated ring (19.0) to the body.
• If necessary, correctly position the “Top Adaptor” (19.5)
and lock it with the proper screws (19.6).
• Insert the indicator (19 or 19.1) making sure that it indicates
the correct actuator position.
• Screw the indicator screw (39) if assembled.

11

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 se obtiene cuando se presuriza la entrada 2. - Connessione con raccordi (alle connessioni 2 e 4) della linea di controllo da cabina di comando.
Los actuadores marcados LF giran al contrario de las agujas del reloj para cerrar, se obtiene giro en sentido La rotazione standard è chiusura in senso orario, si ottiene rotazione antioraria pressurizzando la
de las agujas del reloj cuando se presuriza la entrada 2. connessione 2. Per attuatori marcati LF la rotazione è chiusura in senso antiorario, si ottiene rotazione oraria
pressurizzando la connessione 2.

ction (standard rotation)Top View/ Funktionsprinzip des einfachwirkenden Antriebs (Standarddrehrichtung) Draufsicht/ Manœuvre en simple effet (rotation standard) Vue de Dessus/
Rotación standard) Vista Inferior/ Funzionamento semplice Effetto (Rotazione standard) Visto da sopra.

uluft auf Anschluß "2" bewegt die L’air alimentant l’orifice 2 pousse les On loss of air pressure (air or electric Druckverlust (Luftausfall) an Anschluß Sur perte de pression à l’orifice 2
Kolben in Richtung der pistons en position extrême, comprimant failure) at Port 2 allow the springs to "2" ermöglicht den Kolben die (manque d’air ou de courant), les
ndlagen, die Federn werden les ressorts avec échappement d’air à force the pistons to the centre position Ausgangsstellung anzufahren, Abluft ressorts repoussent les pistons en
komprimiert, Abluft über Anschluß "4", l’orifice 4. Le sens de rotation est du with exhaust air exiting at Port 2, a clock- über Anschluß "2", eine Drehrichtung im position centrale avec échappement
ine Drehrichtung im Gegenuhrzeigersinn type anti-horaire. wise rotation is obtained. Uhrzeigersinn wird erzielt. d’air à l’orifice 2. Le sens de rotation est
du type horaire.

’aria fornita alla connessione “2” porta i A pérdida de presión de aire (fallo de La caduta di pressione (Per mancanza
pistoni verso l’esterno, comprimendo le aire o electricidad) en la entrada "2" los aria o elettricità) alla connessione “2”
molle con l’aria esausta alla connessione muelles empujan los pistones hacia consente alle molle di portare i pistoni
dentro, expulsando el aire por la entrada verso il centro, con l’aria esausta alla
4”, si ottiene una rotazione antioraria. "2", se obtiene un giro en sentido de las connessione “2”, si ottiene una rotazione
agujas del reloj. oraria.

5) INSTRUCCIONES DE MONTAJE: 5) ISTRUZIONI PER L’INSTALLAZIONE

El actuador Air Torque es un operador neumático para la actuación remota de válvulas industriales. La L’attuatore AT è un dispositivo pneumatico per il comando a distanza di valvole. La manovra (rotazione di 90°,
peración (rotación a 90º, aunque también es posible a 120º o 180º) permite abrir y cerrar diferentes tipos de 120° e 180°) consente l’apertura e la chiusura dei diversi tipi di valvole a 1/4 di giro.
válvulas de un cuarto de vuelta. Tutte le informazioni tecniche necessarie per un’installazione corretta dell’attuatore sulla valvola come
Toda la información técnica necesaria para instalar correctamente el actuador en la válvula es: dimensiones, Dimensioni, Coppia prodotta, Volume aria, Regolazione corsa, Tempo di manovra, Temperatura di esercizio,
par de arranque, volumen de aire, ajuste de recorrido, duración del ciclo, temperatura de trabajo, sentido de Senso di rotazione e Peso sono riportate su targhetta, catalogo e schede tecniche. Leggere tutte le infor-
rotación y peso. Toda esta información está incluida en la etiqueta del actuador, el catálogo y las hojas de mazioni tecniche prima di procedere all’installazione dell’attuatore.
datos técnicos. Lea atentamente esta información técnica antes de proceder a la instalación del actuador.
5.1) Importante!
Importante ! • Per ragioni di sicurezza l’attuatore non deve essere pressurizzato durante l’installazione, potrebbe causare
or motivos de seguridad el actuador no debe estar presurizado durante la instalación ya que puede causar lesioni personali.
• E’ richiesta la massima pulizia durante la connessione con tubi e raccodi, tubi, raccordi e guarnizioni devono
e requiere la más estricta limpieza durante la conexión. El tubo, la conexión roscada y las juntas deben essere puliti.
estar limpias de suciedad. • Qualora si installano accessori sull’attuatore assicurarsi siano installati in modo che il comando di emergen
ontar la unidad de tal manera que el mando manual de la electroválvula y la parte superior del eje del actu za dell’elettrovalvola e la parte superiore del pignone siano facilmente accessibili per le operazioni manuali.
ador sean accesibles. • Prima dell’installazione sulla valvola assicurarsi che l’attuatore e la valvola siano correttamente orientati,
Observe la posición de la válvula dependiendo en el sentido que esté montada y el sentido de rotación que in relazione alla direzione della rotazione richiesta.

5.2) Connessioni e controllo, Figura A

5.2 Piezas de control y conexiones, figura A.
5.3) Assemblaggio di accessori come elettrovalvole e scatole finecorsa, Figura B:

T his manual is property of AIR TOR QUE S .p.a. - C os ta di Mezzate - Italy and all rights of us e and reproduction are res erved - S ubject change without notice
5.3 Montaje de accesorios como electroválvulas y cajas de finales de carrera, figura B : • Montaggio Elettrovalvola:
* Montaje de la electroválvula: Prima di montare l’elettrovalvola assicurarsi che l’attuatore sia nella sua posizione normale
ntes del montaje de la electroválvula, asegúrese de que el actuador está en su posición normal (posición (posizione di chiusura) pistoni al centro:
- Assemblaggio e rotazione tipo Standard (chiusura in senso Orario): la cava sull’indicatore 2 deve
Montaje y rotaciónTipo Standard, (cerrar, en el sentido de las agujas del reloj): la ranura en el indicador 2 essere ortogonale all’asse longitudinale dell’attuatore in posizione chiusa.
iene que estar en diagonal al eje longitudinal del actuador en posición cerrado. Sole agents and major regional stockists F issare l’elettrovalvola 4 sull’attuatore 3 usando le apposite viti (Coppia massima di serraggio vedi
coplar la electroválvula 4, en el actuador 3 utilizando tornillos suministrados (máx. par de apriete, ver tabella).

* Montaje de caja de finales de carrera:

Global Supply Line (Australia) • Montaggio scatola finecorsa:
Posizionare la scatola finecorsa 1 con relativa staffa sull’attuatore 3 e fissarla usando le apposite quattro viti
Acoplar el final de carrera y adaptador 1 en el actuador 3 utilizando los cuatro tornillos
suministrados (máx. par de apriete, ver tabla ).
www.globalsupplyline.com.au (Coppia massima di serraggio vedi tabella).

5.4) Montaggio Valvole Figura C:

5.4 Montaje de válvula figura C : Prima di procedere all’assemblaggio della valvola sull’attuatore assicurarsi che l’attuatore esegua la
Antes de proceder al montaje de la válvula en el actuador, asegúrese de que el actuador opera en la rotazione nel senso desiderato quando viene pressurizzato e che l’attuatore più la valvola siano in
rotación deseada cuando se presurice y de que ambos, actuador y válvula, están en la posición correcta. posizione corretta.
Importante: en caso de actuador de simple efecto asegúrese de que en caso de pérdida de aire o Importante: in caso di attuatore semplice effetto per manovra di emergenza, assicurarsi che in caso di
electricidad la dirección de rotación es la correcta. mancanza aria e/o elettricità la direzione della rotazione sia corretta. Fissare la valvola 5 sull’attuatore 3.
Monte la válvula 5 en el actuador 3. Asegúrese de que el actuador está en posición normal Assicurarsi che l’attuatore sia in posizione normale (chiusa).
(posición cerrada ). Es posible montar el actuador de dos formas distintas en la válvula: E’ possibile avere due tipi di assemblaggio della valvola sull’attuatore:
- Montaje-directo: Ajustar el cuadrado de la válvula directamente en el cuadrado del actuador - Montaggio diretto: inserire il quadro della valvola 5 direttamente nel quadro dell’attuatore 3 e fissare la
usando tornillos o espárragos ( máx. par de apriete, ver tabla ). valvola direttamente alla foratura ISO con viti o prigionieri (Coppia massima di serraggio vedi tabella).
- Montaje con torreta y acoplamiento: la torreta 6 se atornilla al actuador y a la válvula para unirlos - Montaggio con staffa: il montaggio con staffa 6 e giunto 7 richiede che la staffa sia fissata tra attuatore
y el acoplamiento 7 va en medio uniendo ejes. (máx. par de apriete: ver tabla). e valvola con viti o prigionieri (Coppia massima di serraggio vedi tabella) e che il giunto faccia da
collegamento tra la connessione dell’attuatore e lo stelo della valvola.
5.4.1.Posibilidades de montaje.
5.4.2.Montaje de la válvula con el actuador tipo STANDARD ( cerrar en el sentido de las agujas del reloj ) 5.4.1) Possibilità di montaggio:
Figura D: 5.4.2) Montaggio valvola con attuatore tipo Standard (chiusura in senso Orario) Figura D:
5.4.3.Montaje de la válvula con el actuador tipo LF ( abrir en el sentido de las agujas del reloj) Figura E: 5.4.3) Montaggio valvola con attuatore tipo LF (apertura in senso Orario) Figura E:
M.. Nm
• Tightening torque table: M5 5 6
• Tabelle der Anzugsdrehmomente: M6 10 11
• Table de couple serrage: M8 23 25
• Tabla de par de apriete: M10 48 52
• Tabella coppia di serraggio: M12 82 86
M14 132 138
M16 200 210
M20 390 410
M24 675 705
M30 1340 1400

Head office Works:

Head office Works: AIR TORQUE S.p.A.
AIR TOR QUE S .p.A. Via Alla Campagna, 1
società uninominale

società uninominale 24060 COSTA DI MEZZATE (BG) Italy

Via Alla C ampagna, 1 - 24060 C OS TA DI ME ZZATETel.:+39
(B G) - 035
Italy682299 - Fax: +39 035 687791
Tel.:+39 035 682299 - Fax: +39 035 687791 [email protected] www.airtorque.it
F ig. D F ig. E
[email protected] - www.airtorque.it

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