Cable Testing DIN 4102-12

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E-30, E-90 Systems

E30, E90 Systems


acc. to DIN4102-12

Important Notice
In Europe there is no harmonized norm or regulation regarding Integrated Function Maintnance
(fire protection system). Each country couldhave its own norm or regulation, however the most
commonly used one is German standard DIN4102-12. DIN 4102-12 has been introduced by
approved testing and certification organisations in Germany, as the effect of years of experience
and numerous tests to maintain electric systems circuit integrity in the event of fire.

Among fundamental assumptions of the DIN 4102-12 standard is testing carefully if all systems of
cables and conduits, including mounting elements, effectively provide power supply to human life
saving devices in the event of fire.

BAKS has carried out more than sixty product tests together with the following cable
manufactures: Bitner, Dätwyler, Elkond, Elpar, Eupen, Facab Lynen, Kabtek, Madex, Nexans, NKT,
Prakab, Studer, Technokabel, TELE-FONIKA. All tests were conducted at the three accredited
institutes, i.e. DMT Dortmund, Fires Baltizovce, and ITB Fire Testing Laboratory in Warsaw, and
confirmed by applicable certificates.

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E-30, E-90 Systems

Important! Up until now BAKS has carried out flaming tests with the following
cable producers: Bitner, Dätwyler, Elkond, Eupen, Facab Lynen, Kabtek, Madex,
NKT, Nexans, Studer, Technokabel, and Telefonika. For information whether
the applied system has gone through all appropriate fire testing and research, turn your
inquiry directly to its producer.

System Circuit Integrity in the Event of Fire – E30, E90 Systems

Particular emphasis has been recently placed on maintaining human safety in public utility buildings and
commercial and industrial occupancies in fire conditions. Therefore, it is of vital importance that the fire emergency
and signalling systems are reliable. To comply with the new safety requirements BAKS decided to carry out tests in
order to implement a new and modified cable tray and ladder system, in conformity with DIN 102 part 12.
Therefore, a cable management system together with all the cables must be inspected to ensure that during a fire
all electricity receivers are incessantly supplied with electric energy for the required period of time.

Uninterrupted functioning of electrical installation in accordance with existing regulations is understood as


continuous supply of electric power in a facility in fire conditions. The above requirements do not refer to the whole
electrical supply system in the facility but to its particular circuit groups only, which are relevant for special safety
protection of a large number of people gathered therein.
Typical examples of such circuits include emergency lighting, sound alarms, ventilation devices in hotels, hospitals,
and in any other public utility and commercial occupancies where large groups of people frequently gather.

The standard is obligatory for low voltage that does not exceed 1kV. System Circuit Integrity in the Event of Fire in the
facility is classified within two different emergency running time groups: E30 and E90 Systems.

Example:

Marking E30 means that the requirement for maintaining circuit integrity of emergency machinery and equipment
to continue functioning in the building structure in the event of fire must not be shorter than 30 minutes. This
standard is designed for fire signalling, monitoring devices, and evacuation lighting, where water sprinkling system
is installed.

Marking E90 means that the requirement for maintaining circuit integrity of emergency machinery and equipment
to continue functioning in the building structure in the event of fire must be 90 minutes or longer. It has been
designed for ventilation devices of stairways and emergency exits, lift shafts, raising of fire water pressure, and for
devices that evacuate smoke and combustion gases.

BAKS has carried out repeated special tests in the accredited fire testing laboratories in Germany and Slovakia.
They were made on ceilings of cell and B20 class of concrete.
The base of research conducted according to the DIN 4102 norm were standard tests with products placed in
a fire test furnace. The process of preheating was conducted according to an internationally accepted
time-temperature curve diagram.
1200

1000

800
TEMP. [°C]

600

400

200

0
0 25 30 50 60 75 90 100
TIME [min]

The support systems offered by BAKS comply with DIN 4102 part 12.
Accordingly, cable ladders may be suspended from ceilings, cable trays mounted to walls, fire resistant cables
attached to ceilings both in the vertical and horizontal plane, fixed to walls with a single support or ladder length.
For all systems several manufacturing and finishing methods are available for installers to select the most
appropriate option to suit onsite conditions.

Each Certificate of Conformity is issued by BAKS upon inspecting the completed electrical installation.

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E-30, E-90 Systems - REPORTS FROM TESTS

BAKS SUPPORTING SYSTEMS - REPORTS FROM TESTS WITH THE E30, E90 INTEGRATED FUNCTION MAINTANANCE CLASS
Producers Report Classification
1. FIRES Slovakia: Test report no. FR-054-06-AUNE of 23.06.2006 10. FIRES Slovakia: Test report no. FR-171-10-AUNE of 14.10.2010
BITNER
ZAKŁADY KABLOWE
2. FIRES Slovakia: Test report no. FR-086-07-AUNE of 19.06.2007
3. FIRES Slovakia: Test report no. FR-109-06-AUNE of 09.10.2006
11. FIRES Slovakia: Test report no. FR-044-11-AUNE of 20.05.2011
12. FIRES Slovakia: Test report no. FR-0030-13-AUNE of 28.02.2013
4. FIRES Slovakia: Test report no. FR-162-07-AUNE of 20.09.2007 13. DMT Germany: Test report no. 31/55 of 01.03.2012
Zakłady Kablowe BITNER 5. FIRES Slovakia: Test report no. FR-202-07-AUNE of 22.11.2007 14. FIRES Slovakia: Test report no. FR-0060-13-AUNE of 19.04.2013
ul. Freiedleina 3/3 6. FIRES Slovakia: Test report no. FR-234-07-AUNE of 07.01.2008 15. FIRES Slovakia: Test report no. FR-030-13-AUNE of 28.02.2013
30-009 Kraków, Poland 7. FIRES Slovakia: Test report no. FR-129-07-AUNE of 03.08.2007 16. DMT Germany: Test report no. 31/58 of 07.08.2013
8. FIRES Slovakia: Test report no. FR-256-08-AUNE of 29.10.2008 17. FIRES Slovakia: Test report no. FR-066-14-AUNE of 23.05.2014
9. FIRES Slovakia: Test report no. FR-090-10-AUNE of 24.05.2010 18. FIRES Slovakia: Test report no. FR-129-14-AUNE of 17.07.2014

1. DMT Germany: Test report no. 31/24 of 30.11.2006 7. DMT Germany: Test report no. 31/59 of 25.04.2014
2. DMT Germany: Test report no. 31/25 of 30.11.2006
3. DMT Germany: Test report no. 31/27 of 30.11.2006
4. ITB Zakład Badań Ogniowych, Poland: Test report no. LP-1369/06
Datwyler Kabel-Systeme of 18.12.2007
Reprezentant w Polsce Dariusz Czarnecki 5. FIRES Slovakia: Test report no. FR-061-08-AUNE of 27.05.2008
ul. Poniatowskiego 9a 6. DMT Germany: Test report no. 31/53 of 19.12.2013
05-870 Błonie, Poland

FIRES Slovakia: Test report no. FR-063-08-AUNE of 27.05.2008 r


Oravická 1228 Test report no. FIRES-FR-225-14-AUNE2 of 22.12.2014 r.
Trstená 028 01
Slovenská republika

1. FIRES Slovakia: Test report no. FR-143-14-AUNE3 of 22.08.2014 r.


2. FIRES Slovakia: Test report no. FR-156-14-AUNE2 of 28.08.2014 r.
Fabryka kabli ELPAR SP z o.o.
ul.Laskowska 1, 21-200 Parczew, Poland

1. DMT Germany: Test report no. 31/13 of 28.07.2004


– BAKS + EUPEN + TELE-FONIKA Kable S.A.
2. DMT Germany: Test report no. 31/15 of 31.08.2005
– BAKS + EUPEN + TELE-FONIKA Kable S.A
3. DMT Germany: Test report no.31/49 of 15.04.2010
KABELWERK Eupen AG 4. DMT Germany: Test report no.31/50 of 23.08.2010
Malmedyer Strasse 9 5. DMT Germany: Test report no.31/57 of 19.12.2013
4700 Eupen, Belgium 6. DMT Germany: Test report no.31/60 of 15.01.2014
CAB 1. DMT Germany: Test report no. 31/20 of 21.04.2006
2. DMT Germany: Test report no. 31/22 of 31.07.2006
FACAB LYNEN Dürener Straße 340,
52249 Eschweiler, Germany

Alipaşa mevkii Sanayi 12 1. FIRES Slovakia: Test report no. FR-217-13-AUNE of 27.09.2012
Sokak No:7 , Silivri - İstanbul / TURKEY

1. FIRES Slovakia: Test report no. FR-102-12-AUNE of 18.05.2012


2. FIRES Slovakia: Test report no. FR-245-12-AUNE of 13.12.2012
ul. Żurawia 96,
05-462 Wiązowna, Stefanówka, Poland

1. DMT Germany: Test report no. 31/43 of 30.10.2009


2. DMT Germany: Test report no. 31/44 of 12.02.2009

NEXANS Deutschland Industries


Einersbergstraße 1
36404 Vacha, Germany

1. FIRES Slovakia: Test report no. FR-108-13-AUNE of 11.07.2013


nkt cables S.A. 2. FIRES Slovakia: Test report no. FR-224-13-AUNE of 02.12.2014
ul. Gajowa 3 3. FIRES Slovakia: Test report no. FR-098-14-AUNE of 17.07.2014
43-254 Warszowice, Poland

1. FIRES Slovakia: Test report no. FR-257-08-AUNE of 17.12.2008


2. Test to the Czech norm ZP27-2008
3. FIRES Slovakia: Test report no. FR-098-14-AUNE of 17.07.2014
PRAKAB Ke Kablu 278
102 09 Praha - Hostivař, Česká Republika

STUDER CABLES 1. DMT Germany: Test report no. 31/29 of 31.01.2007


2. DMT Germany: Test report no. 31/30 of 31.01.2007
Studer Cables Switzerland 3. DMT Germany: Test report no. 31/34 of 22.08.2007
Herrenmattstrasse 20 4. DMT Germany: Test report no. 31/70 of 04.08.2014
CH-4658 Daniken, Switrerland
1. FIRES Slovakia: Test report no. FR-040-07-AUNE of 19.03.2007 12. FIRES Slovakia: Test report no. FR-086-11-AUNE of 21.05.2011
2. FIRES Slovakia: Test report no. FR-102-07-AUNE of 12.07.2007 13. FIRES Slovakia: Test report no. FR-266-11-AUNE of 23.02.2012
TECHNOKABEL 3. FIRES Slovakia: Test report no. FR-160-06-AUNE of 08.12.2006 14. FIRES Slovakia: Test report no. FR-020-12-AUNE of 29. 02. 2012
4. FIRES Slovakia: Test report no. FR-235-07-AUNE of 09.01.2008 15. FIRES Slovakia: Test report no. FR-0135-12-AUNE of 19. 07. 2012
TECHNOKABEL S.A. 5. FIRES Slovakia: Test report no. FR-012-08-AUNE of 07.02.2008 16. FIRES Slovakia: Test report no. FR-079-13-AUNE of 06. 06. 2013
ul. Nasielska 55 6. FIRES Slovakia: Test report no. FR-151-08-AUNE of 27.08.2008 17. FIRES Slovakia: Test report no. FR-160-13-AUNE of 26.09.2013
04-343 Warszawa, Poland 7. FIRES Slovakia: Test report no. FR-198-08-AUNE of 29.10.2008 18. FIRES Slovakia: Test report no. FR-204-13-AUNE of 19.11.2013
8. FIRES Slovakia: Test report no. FR-004-09-AUNE of 25.02.2009 19. FIRES Slovakia: Test report no. FR-049-14-AUNE of 04.04.2014
9. FIRES Slovakia: Test report no. FR-057-09-AUNE of 09.06.2009 20. FIRES Slovakia: Test report no. FR-174-14-AUNE2 of 21.11.2014
10. FIRES Slovakia: Test report no. FR-094-09-AUNE of 17.07.2009
21. FIRES Slovakia: Test report no. FR-243-14-AUNE2 of 26.01.2015
11. FIRES Slovakia: Test report no. FR-121-10-AUNE of 25.06.2010

1. DMT Germany: Test report no. 31/13 of 28.07.2004 8. FIRES Slovakia: Test report no. FR-196-11-AUNE of 26.10.2011
2. DMT Germany: Test report no. 31/15 of 31.08.2005 9. DMT Germany: Test report no. 31/51 of 07.10.2012
3. DMT Germany: Test report no. 31/44 of 30.10.2009
4. FIRES Slovakia: Test report no. FR-201-09-AUNE of 14.01.2010 10. FIRES Slovakia: Test report no. FR-005-13-AUNE of 24.01.2013
5. DMT Germany: Test report no. DMT-DO-31/51 of 29.09.2010 11. FIRES Slovakia: Test report no. FR-183-13-AUNE of 25.10.2013
TELE-FONIKA Kable S.A. 6. DMT Germany: Test report no. DMT-DO-31/52 of 02.12.2010 12. FIRES Slovakia: Test report no. FR-016-14-AUNE of 11.07.2014
ul. Składowa 2 7. FIRES Slovakia: Test report no. FR-126-11-AUNE of 27.06.2011
41-902 Bytom, Poland

ATTENTION! Due to the introduction of innovative technologies In material and construction design, BAKS has done several
examinations of new solutions in fire resistance system (extending the rules and standards of DIN4102-12)

In the near future we plan to perform following examinations in this system:


- Examination of support channel CMD40H22 + WC40 5kg/m/ 1.5m
- Examination of KSA Cable clip with 3 cables - Examination of Wire Mesh Cable Trays with Snap-in connectors ZLS and UZS
- Examination of Vertical Cable ladders DSH + NKH + PSDH - Examination of Wire Mesh Cable Trays together with fittings (Bends, Tees)
- Examination of KSA and UDF Cable clips with bundle of 10 cables - Examination of brackets WFMLS…, WFMCS…, WFLS…, WFCS…, WWKS…, WSKS…
- Examination of KSG…H60/3 Wire Mesh Cable Trays assembled to the Wall and Ceiling - Examination of UDF clip assembled to sandwich panel
- Examination of KGS…H60/3 Wire Mesh Cable Trays assembled to the Wall and Ceiling - Examination of cable trays and ladders assembled to the consruction made from hollow
- Examination of KCS…H60/3 Wire Mesh Cable Trays assembled to the Wall and Ceiling structural section
- Examination of KDSZ…H60/3 Wire Mesh Cable Trays assembled to the Wall and Ceiling
There is possibility to perform special fire examination with construction designed for a specific project
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E-30, E-90 Systems - Photo Documentation of Fire Inspections

Flaming Testing of BAKS E90 Systems


Carried out with Cables from BITNER

View before and after the inspection View before and after the inspection

Flaming Testing of BAKS E90 Systems


Carried out with Cables from DÄTWYLER

View before and after the inspection View before and after the inspection

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E-30, E-90 Systems - Photo Documentation of Fire Inspections

Flaming Testing of BAKS E90 Systems


Carried out with Cables from ELKOND

View before and after the inspection View before and after the inspection

Flaming Testing of BAKS E90 Systems


Carried out with Cables from EUPEN

View before and after the inspection View before and after the inspection

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E-30, E-90 Systems - Photo Documentation of Fire Inspections

Flaming Testing of BAKS E90 Systems


Carried out with Cables from TELEFONIKA

View before and after the inspection View before and after the inspection

Flaming Testing of BAKS E90 Systems


Carried out with Cables from FACAB

View before and after the inspection View before and after the inspection

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E-30, E-90 Systems - Photo Documentation of Fire Inspections

Flaming Testing of BAKS E90 Systems


Carried out with Cables from NEXANS

View before and after the inspection View before and after the inspection

Flaming Testing of BAKS E90 Systems


Carried out with Cables from PRAKAB

View before and after the inspection View before and after the inspection

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E-30, E-90 Systems - Photo Documentation of Fire Inspections

Flaming Testing of BAKS E90 Systems


Carried out with Cables from STUDER

View before and after the inspection View before and after the inspection

Flaming Testing of BAKS E90 Systems


Carried out with Cables from TECHNOKABEL

View before and after the inspection View before and after the inspection

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E-30, E-90 Systems - Technical Information

Basic Technical Data for the Installation of Fire Circuit Integrity Systems

1. Technical specifications for cable trays, ladders and and mesh trays
Safe working load for cable trays - 10 kg/m, 20 kg/m.* Safe working load for ladders - 20 kg/m.
Cable trays width: Ladders width:
b- 100 mm b- 100 mm
b- 150 mm b- 200 mm
b- 200 mm b- 300 mm
b- 300 mm b- 400 mm
b- 400 mm* b- 500 mm*
b- 500 mm* b- 600 mm*
b- 600 mm*
60

60
For cable trays of 1.5 mm steel thickness,
b assembling with LPP/LPOPH60N connectors
* Upgraded Testing Standard and min. 4 SGKM6x12 sets of screws per connector. b

Safe working load for mesh trays - 2,0 kg/m* Safe working load for mesh trays - 20 kg/m*
Mesh trays width:
b- 100 mm*
b- 150 mm*
b- 200 mm*
b- 300 mm*
b- 400 mm*
b- 500 mm*
b- 600 mm*

60 b

60
60

* Upgraded Testing Standard

2. Maximum distance between supports


Assembly that is standard Assembly that exceeds standard

mm mm
00 00
12 15

3. Maximum number of cable run levels (multi-tiers) per single rod

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E-30, E-90 Systems - Technical Information

4. In E30 and E90 Systems cables that do not comply with the above CI fire resistance standards may not be distributed

Cable route E90


Cable route E90 Usual cable route

Proper arrangement Improper arrangement

5. No cables that will not guarantee maintaining system circuit integrity are allowed above E30, E90 Systems,
nor fastening components other than those of E30, E90 Systems is allowed

Cable route E90

Usual cable route

Proper arrangement Improper arrangement

6. Mounting threaded rod onto ceiling


min 60 mm

PSROM10 TSRO
standard

min 60 mm
standard

USV/USOV
PG

PGM10

Indirectly through the use of Rod Hanger USOV Directly onto ceiling with Drop-In Anchor - Steels TRSO M10,
and Bolt Anchor PSROM10 on condition that the anchor is concrete-sank 60mm min.

7. Routing cables in the vertical plane is possible only on mesh trays, ladder and rungs

* Upgraded Testing
Standard .
max
mm
250
upgraded standard - 600 mm
standard - 300 mm
upgraded standard - 600 mm

upgraded standard - 600 mm


standard - 300 mm
1500 mm max.

standard - 300 mm,


600 mm max

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