710G Backhoe Loader

Diagnostic

OPERATION AND TEST MANUAL

Backhoe Loaders models 710G

TM2060 22 DEC 15 (ENGLISH)

For complete service information also see:

710G Backhoe Loader Repair TM2061
Alternators and Starting Motors CTM77
Front Wheel Drive Axles, AS and MS-Series CTM4687
PowerTech 4.5L & 6.8L Diesel Engines Level 12 Electronic Fuel System
CTM331
With Stanadyne DE10 Pump
Super Caddy Oil Cleanup Procedure CTM310
120 Series Hydraulic Cylinders CTM114319
125 Series Hydraulic Cylinders CTM109319
PowerTech 4.5L & 6.8L Diesel Engines Tier 1/Stage I, Tier 2/Stage II,
CTM104
Tier 3/Stage IIIA, Tier 3/Stage IIA Tier 3/Stage III, (Base Engine)

John Deere Construction and Forestry

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710G Backhoe Loader Diagnostic (g) by Belgreen v2.1

Table of contents
FOREWORD
TECHNICAL INFORMATION FEEDBACK FORM
Section 9000 - GENERAL INFORMATION
Group 01 - Safety Information
Section 9005 - OPERATIONAL CHECKOUT PROCEDURE
Group 10 - Operational Checkout Procedure
Section 9010 - ENGINE
Group 05 - Theory of Operation
Group 15 - Diagnostic Information
Group 20 - Adjustments
Group 25 - Tests
Section 9015A - ELECTRICAL SYSTEM (S.N. —951374)
Group 05 - System Information
Group 10 - System Diagrams
Group 15 - Sub-System Diagnostics
Group 16 - Monitor Operation
Group 20 - References
Section 9015B - ELECTRICAL SYSTEM (S.N. 951375—)
Group 05 - System Information
Group 10 - System Diagrams
Group 15 - Sub-System Diagnostics
Group 16 - Monitor Operation
Group 20 - References
Section 9020 - POWER TRAIN
Group 05 - Theory of Operation
Group 15 - System Diagnostic Information
Group 20 - Adjustments
Group 25 - Tests
Section 9025 - HYDRAULIC SYSTEM
Group 05 - Theory of Operation
Group 15 - Diagnostic Information
Group 20 - Adjustments
Group 25 - Tests
Section 9031 - HEATING AND AIR CONDITIONING
Group 05 - Theory Of Operation
Group 15 - Diagnostic Information
Group 25 - Test

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<- Go to Global Table of contents 710G Backhoe Loader Diagnostic
710G Backhoe Loader Diagnostic (g) by Belgreen v2.1

Foreword
This manual is written for an experienced technician. Essential tools required in performing certain service work are identified
in this manual and are recommended for use.
Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text
of the manual.

CAUTION:

This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for
personal injury.
Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components.
Operation and tests sections help you identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are
summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service
parts kits, specifications, wear tolerances, and torque values.
Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information
needed for diagnosis, analysis, testing, and repair.
Fundamental service information is available from other sources covering basic theory of operation, fundamentals of
troubleshooting, general maintenance, and basic type of failures and their causes.

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710G Backhoe Loader Diagnostic (g) by Belgreen v2.1

Technical Information Feedback Form

We need your help to continually improve our technical publications. Please copy this page and FAX or mail your comments,
ideas and improvements.

Technical Manual Fax

SEND TO: John Deere Dubuque Works

P.O. Box 538

Attn: Publications Supervisor, Dept. 303

Dubuque, IA 52004-0538

FAX NUMBER: 563-589-5800

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GENERAL INFORMATION (g) by Belgreen v2.0

Dealer Acct. No.:

THANK YOU!

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710G Backhoe Loader Diagnostic (g) by Belgreen v2.1

Section 9000 - GENERAL INFORMATION

Table of contents
Group 01 - Safety Information ............................................................................................................... 1
Safety Features .................................................................................................................................... 1
Recognize Safety Information ............................................................................................................... 1
Follow Safety Instructions ..................................................................................................................... 2
Operate Only If Qualified ...................................................................................................................... 2
Wear Protective Equipment .................................................................................................................. 4
Avoid Unauthorized Machine Modifications .......................................................................................... 4
Inspect Machine ................................................................................................................................... 4
Stay Clear Of Moving Parts ................................................................................................................... 5
Avoid High-Pressure Fluids ................................................................................................................... 5
Beware Of Exhaust Fumes .................................................................................................................... 6
Prevent Fires ........................................................................................................................................ 6
Prevent Battery Explosions ................................................................................................................... 7
Handle Chemical Products Safely ......................................................................................................... 7
Dispose Of Waste Properly ................................................................................................................... 7
Prepare For Emergencies ..................................................................................................................... 8
Use Steps And Handholds Correctly ..................................................................................................... 8
Start Only From Operator′s Seat ........................................................................................................... 9
Use And Maintain Seat Belt .................................................................................................................. 9
Prevent Unintended Machine Movement .............................................................................................. 9
Prevent Unintended Machine Movement—If Equipped With Pilot Controls ......................................... 10
Avoid Work Site Hazards .................................................................................................................... 10
Keep Riders Off Machine .................................................................................................................... 11
Avoid Backover Accidents .................................................................................................................. 12
Avoid Machine Tipover ....................................................................................................................... 13
Add And Operate Attachments Safely ................................................................................................ 13
Use Special Care When Operating ...................................................................................................... 13
Operating Or Traveling On Public Roads ............................................................................................ 14
Inspect and Maintain ROPS ................................................................................................................. 15
Park And Prepare For Service Safely .................................................................................................. 15
Service Cooling System Safely ........................................................................................................... 16
Remove Paint Before Welding or Heating ........................................................................................... 16
Make Welding Repairs Safely ............................................................................................................. 17
Drive Metal Pins Safely ....................................................................................................................... 17
Safety Signs ........................................................................................................................................ 18

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Section 9000 - GENERAL INFORMATION Group 01: Safety Information

Group 01 - Safety Information

Safety Features

Safety Features

Please remember, the operator is the key to preventing accidents.

1. Headlights/Taillights. Two front halogen driving/work lights and two rear halogen work lights.
2. Signal/Warning Lights. Roof mounted turning signal lights and warning lights for on-road use.
3. ROPS Protection. Certified rollover protection structure surrounds the operator. Integral roof provides overhead
protection.
4. Seat Position Sensor. An audio/visual warning alerts operator when FNR is in forward/reverse and the seat turned
toward the backhoe position.
5. Interior Rearview Mirror. Offers the operator a view of activity behind him.
6. Handholds. Large and conveniently placed, make it easy to enter or exit the operator′s station.
7. Loader Boom Service Lock. Provided for working on or around this machine with the boom raised.
8. Engine Fan Guard. A secondary engine fan guard inside engine compartment encloses rotating fan blades.
9. Bypass Start Protection. Shielding over the starter solenoid helps prevent dangerous bypass starting.
10. Ground-Level Fueling, Daily Service Checks. Ground-level fueling feature eliminates the need to climb on the
machine to fuel it.
11. Steps. Wide, skid-resistant steps provide excellent footing for getting in/out of operator′s station.
12. Independent Parking/Secondary Brake. Independent, electrically controlled, parking brake electrically engages when
the engine is stopped.
13. Neutral Start. Prevents the engine from being started unless FNR control is in neutral.
14. Backup Alarm. Alerts bystanders when the machine is shifted into reverse.
15. Seat Belt Retractors. Seatbelt retractors help keep belts clean and convenient to use.
16. Exceptional Visibility. Views to either side and front or rear working tools are unrestricted.
17. Operator Manual Holder. A sealed manual holder keeps manual clean and dry.

Recognize Safety Information

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Section 9000 - GENERAL INFORMATION Group 01: Safety Information

Safety Alert Symbols

Safety Alert Symbols

This is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert for the
potential of personal injury.
Follow the precautions and safe operating practices highlighted by this symbol.
A signal word — DANGER, WARNING, or CAUTION — is used with the safety alert symbol. DANGER identifies the most serious
hazards.
On your machine, DANGER signs are red in color, WARNING signs are orange, and CAUTION signs are yellow. DANGER and
WARNING signs are located near specific hazards. General precautions are on CAUTION labels.

Follow Safety Instructions

Follow Safety Instructions

Read the safety messages in this manual and on the machine. Follow these warnings and instructions carefully. Review them
frequently. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components
and repair parts include the current safety signs. Replacement safety signs are available from your authorized John Deere
dealer.
Be sure all operators of this machine understand every safety message. Replace operator′s manual and safety labels
immediately if missing or damaged.

Operate Only If Qualified

Do not operate this machine unless you have read the operator′s manual carefully and you have been qualified by supervised
training and instruction.

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