TECHNICAL DIARY

1147.5 MW

1
INDEX:

SR.
AREA SYSTEM/ EQUIPMENT PAGE NO.
NO.
GAS TURBINE
1.1 Main machine 5
1.2 Turning gear system 5
1.3 Hydraulic system 6
1.4 Hydraulic clearance
optimization (HCO) 7
system
1.5 Lube oil system 8
1.6 GT Instrument Air
9
1 GAS TURBINE Compressor
1.7 Exhaust Gas Diffuser 9
1.8 Gas System (Valves) 10
1.9 Air Intake System 11
1.10 Evaporative Cooling
12
system
1.11 Pulse Air
12
Compressor
1.12 Oil Water Seperator 13
2.1 ESD Actuator Data 13
2.2 Fuel Gas Pre heater 13
2.3 Safety Shutoff Valve 14
NATURAL GAS 2.4 Pressure Regulating
2 15
SYSTEM Valve
2.5 Boiler 16
2.6 Fuel Gas Burner 16
2.7 Gas Chromatograph 16
STEAM TURBINE
3.1 Steam Turbine Data
18
Sheet
3.2 Condenser Design
19
Data
3.3 Rupture Disk 19
3.4 Seal Steam
19
Condenser
3.5 Seal Steam Exhauster
19
STEAM TURBINE & Fan
3
CONDENSER 3.6 ST Hydraulic System 20
3.7 HP Bypass system 20
3.8 IP & LP Bypass
21
system
3.9 Electrical Superheater 21
3.10 close cooling water
22
cooler
3.11 Online Tube
22
Cleaning System
2
 3.12 Debris Filter 22
3.13 Vacuum Pump 23
BALANCE OF PLANT (BOP)
4.1 HRSG Design
25
Parameter
4.2 HRSG Data 25
4.3 Drums & Main steam
25
line
4.4 Specification of
26
heating surface
4 HRSG 4.5 HP Final Attemperator 26
4.6 RH Final Attemperator 27
4.7 RH Inter stage
27
Attemperator
4.8 Bellow Detail 27
4.9 Deaerator 28
4.10 HRSG Piping
28
material
5.1 Clarifier 31
5 DM PLANT 5.2 Agitators 31
5.3 RO Membrane Detail 32
6 6.0 PUMPS 33 – 46
7 7.0 TANKS 47 - 50
8 8.0 CRANES 50
9.1 Split Units 52
9.2 Tube Axial Fans 53 - 54
9.3 Air Washer Units 55
9 HVAC SYSTEM 9.4 Air Handling Units 56 - 57
9.5 Inline Cabinet Fans 58
9.6 Electric Strip Heaters 59
9.7 Strainers 60
10.1 Water cooled Screw
61
Chiller
10 CHILLER UNIT 10.2 Chilled water pumps 63
10.3 Cooling water pumps 64
10.4 Cooling Tower 65
11 INTAKE WELL 11.1 Intake well pumps 66
11.2 Soft Starter 67
FIRE FIGHTING 12.1 Fire water pumps
12 68
SYSTEM
12.2 Diesel Engine 69
BLACK START DG 13.1 DG Set
13 69
SET
13.2 Synchronous
69
Generator
ELECTRICAL SYSTEM
14 GENERATOR 14.1 Generator 71
14.2 Surge Arrester 71
15 ISOLATED PHASE BUS DUCT 72
3
16 GENERATOR CIRCUIT BREAKER 73
Generator Transformer
Interconnecting
Transformer
TRANSFORMER
17 Unit Auxiliary Transformer 73 – 74
DETAILS
SFC Transformer
SEE Transformer
Auxiliary Transformer
SWITCH GEAR MV Switchgear 75
18
DETAILS LV Switchgear 75
Battery 75
19 DC SYSTEM
Battery charger 76
20 DC – DC CONVERTER 76
21 UNINTERRUPTED POWER SUPPLY (UPS) 76
22 HIGH SPEED BUS TRANSFER SYSTEM 77
23 STATIC FREQUENCY CONVERTER 77
24.1 Switch yard design
78
parameters
24.2 Minimum safe
78
clearances
24.3 Touch & step
78
Potential
24.4 Circuit Breaker 79
SWITCH YARD
24 24.5 Isolator 79
EQUIPMENTS
24.6 Current Transformer 80
24.7 Capacitive Voltage
81
Transformer (CVT)
24.8 EMVT 81
24.9 Lighting Arrester 82
24.10 Line Trap 82
24.11 IPS Aluminum Tube 83
1. GAS TURBINE 85
2. HRSG 115
3. WATER STEAM
119
CYCLE
UNIT PROTECTION
25 4. STEAM TURBINE 128
SHEET
5. GENERATOR 143
6. ELECTRICAL SYSTEM 157
7. BALANCE OF PLANT
168
(BOP)

4
 1.0 GAS TURBINE:

1.1 Gas Turbine Data: 10/20/30MBA

Parameter Unit
Make Siemens
Type V94.3A (SGT5 4000F)
ISO rating MW 287
Fuel used Natural Gas
Design Air Flow m3/s 550
Type of combustor Annular
No of burners 24
Type of burner HR3(Dry low Nox)
No of flame monitors 2
Gas control valves Pilot and Premix
Compressor:
Compression ration 17:1
No of stages 15
Blow-off stages/ valves 5, 5, 9
Turbine:
0
Inlet temperature C 1200
0
Exhaust temperature (TATK) C 561-565
No. of stages 4
3(Forth stage vanes & blade roots
No. of stages air cooled
only)
No of Exhaust thermocouples 24 Triple element
No of bearings 2

1.2 Turning Gear System: 10/20/30 MBK 22 AE001

Parameters Unit
Make BHS Getriebe
Model rotor turning device 3 HSO
Breakaway torque Nm 2302
Cycle speed rpm 130
Hydraulic Motor:
Model M50
Speed rpm 750
Rated Torque Nm 425
Oil requirement l/min 168
Oil pressure bar 145
Gear Rim:
No. of teeth 130
Module m 6
Meshing angle 20o
Material 42CrMo4

5
1.3 GT Hydraulic System: 10/20/30 MBX
Main Pump
Parameters Unit
Type Swash Plate-Variable Displacement
Make REXROTH
Model A10VSO 18DRG/31R-PPA12G80
ISO VG 46 (HLP-46)
Oil type Mineral hydraulic oil HLP 46
No. of pumps 2
Displacement cm3 18
Rated flow Ltr./min 27
Pressure bar 160
Motor:
Speed RPM 1500
Power KW 7.5
Voltage V 415
Current A 18.5
Conditioning Pump:
Parameters Unit
Type Gear Pump
Model AZ-PF-1X-022R

No. of pumps 2
Rated flow Ltr./min 32
Pressure bar 0.5
Accumulator: (MBX04BB001/002)
Make Hydac International
Model SB330-10A1/112U-330A
Nominal volume Ltr. 10
Operating Pressure (Max.) bar 330
Gas Pressure bar 100
Material of construction:
Accumulator shell Carbon Steel
Bladder NBR
Oil-Air-Cooler: (MBX06AH001KC01)
Make Hydac International
Model OK-EL6L/3.0/M/-/1
Max. oil flow Ltr /min 225

6
Motor capacity KW 0.37
Max. operating pressure bar 16
Max. oil temperature 0
C 130
Motor Make Siemens
Motor Type IMB 5/V1 BG80 - 1LA7080-6AA91-Z
Motor Speed RPM 1000
Filters: Size
Inline Filter (MBX03AT001) µ 10
Return line filter
(MBX06AT003) µ 3
Breather Filter Size µ 3
Oil Tank Capacity Liter 400

1.4 Hydraulic Clearance Optimization System: 10/20/30 MBA51-54

Parameters Unit
Make Parker Hannifin, GmbH
Model A45001810
System volume Ltr. 25
Storage volume Ltr. 20
Permissible working overpressure bar 210
0
Perm. Working Temp. C 10 - 75
Gear Pump: (MBA51AP001/002)
No. of pumps 2
Pump vol. displacement Ltr./min 5.4
Filter rating µ 10
Rotation Bidirectional
Motor:
Make Siemens
Type 1LA71074AA96-Z
Rated voltage V 415
Rated Power KW 2.6
Rated current A 5.37
Speed rpm 1430
Power factor 0.82
Efficiency % 83
Degree of protection IP55

7
1.5 GT Lube Oil System: 10/20/30 MAV
Pumps Unit AC Pump DC Pump Lift oil pump
No. of Pumps 2 1 3
KKS MAV21AP021/022 MAV24AP001 MAV31/32/33AP001
Make Allweiler AG,Germany Allweiler AG,Germany Allweiler AG,Germany
Type Single Stage CF Single Stage CF Screw Type
3
Design Flow m /hr 250.2 205.2 8.352 (2.32 Lit/Sec)
175 bar (Max. allowable
Design Head m 66.6 30.3 Pr.)
Speed RPM 2900 2900 ---
Power KW 55.8 22 69
Sp. gravity of oil 0.841
Oil Type ISO VG 46
Tank volume
M3 43.1
Lube oil volume in
operation M3 25.323
Tank Material Stainless Steel
Motor:
Make Siemens winkelmann Siemens
Voltage V 415 AC 220 V DC 415 AC
Rated current A 200 140 122
Rated Power KW 121 26.5 69
Excitation voltage
Power factor 0.90 0.84
220V and current
Rated speed rpm 2984 1.44A 1486

Lube oil cooler: 10/20/30 MAV41 AC001/002

Parameter: Unit
Make GEA

Type Counter flow

Oil side Water side

Max./Min working Pr. bar 12/0 12/0

Max./Min working Temp. bar 80/0 80/0

Volume Ltr. 251 251

Plate bundle length Max/Min mm 734/714

8
1.6 GT Instrument Air: MBX21AN001/002
Parameter Unit

Make Boge

Type SR 475

No of cylinder 1

Volumetric capacity:

Suction m3/hr 28.5

Discharge m3/hr 20.4

Max. discharge Pr. bar 10

0
Allowable ambient temp. C 2 - 50

Speed rpm 1150

Power (motor) KW 4

Refrigerant Drier:

Type 965A

Cooling air required m3/hr 1000

Power consumption KW 0.74

Allowable refrigerant Pr.
bar 16/50
Low/High

Refrigerant quantity R134a Kg 52

1.7 GT Exhaust Diffuser: 10/20/30 MBR

Parameters Unit

Make
BRADEN - EUROPE B.V,Netherland

Type
PG SGT5-4000F
Design Pressure
Pa +5400/-12500
Design Temp. of exhaust gas 0
C 622
Internal insulation thickness
mm 200
Insulation Type
Alkaline earth silicate wools
Fiber melting point 0
C >1200
Bulk density Kg/m3
50-240

9
1.8 Gas system:
NG Emergency Stop Premix Gas Pilot Gas Control
Valves:
Valve Control Valve Valve

KKS MBP13AA051 MBP22AA151 MBP23AA151

Parameters Unit

Make Pruss GmbH Pruss GmbH Pruss GmbH

Model BR 300 BR 300 BR 300

DN/PN 250/63 250/63 50/63

Nominal flow kg/s 13.8 13.8 2.8

Max. flow kg/s 19.85 19.85 3.8

Pressure: bara 51 51 51

0
Design Temp. C 200 200 200

Kvs m3/hr 700 450 35

Kvmin m3/hr --- --- < 0.5

Stroke mm 50 60 30

Material of construction:

Body NiCr Steel NiCr Steel NiCr Steel

Trim Chromium steel Chromium steel Chromium steel

Stuffing Box PTFE PTFE PTFE

Filter: MBP11AT001

Make Bollfilter

Type 1.53.1.324.500 DN250 PN64

Design Pressure bar 54

0
Design Temperature C 200

Screen surface area m2 0.3623

Volume m3 0.087

Pressure Drop bar 0.16

10
1.9 Intake Air System: 10/20/30 MBL

Filters:

Design Flow 575 M3/ sec.

Max. particle concentration 20 mg/ M3

Max. dust concentration
under sandstorm
conditions 100 mg/ M3
Min. / Max. ambient
temperature
4.4 / 45.6 ºC
Diff. pressure for opening
flap 900…1200 Pa
Pulse filter Fine Filter Coalescer

Parameters Unit MBL10AT003 MBL10AT004 MBL10AT002

Nordiac Air Filtration EMW - filtertechnik EMW-filtertechnik
Make
A/S, DK GmbH GmbH
Type Pulse clean type --- Flat type

No. of elements per unit Nos. 936 --- ---

Filter area per element m2 21 20 0.35

No. of pleats 338/47mm --- 50 mm depth

Test Flow m3/hr 849 (M3/ Sec) 3400 3400

Filter Efficiency % 97 89 ---

Dust holding capacity gms 6591 768 842.6

Pressure Drop
Pa --- 450 250
across filter
Material:
80% Cellulose/20%
Polyester impregnated Glass fibre
Filter ---
with Thermoplast melamin
Resins
Centre core SS

End cap - Top ABS Plastic

End cap - Bottom ABS Plastic

---
Gasket EPDM (PU Foam)

Net outside Galvanize

11
1.10 Evaporating Cooling System: MBL40AH001
Parameters Unit

Make Munters Euroform GmbH

Design Air Flow m3/s 546

Expected density Kg/m3 1.16

Air mass flow (at max. density Kg/s 634

Water evaporation rate m3/hr 14.2

Cooling Efficiency % ≥ 89

1.11 Pulse Air Compressor: 10/20/30MBL30AN001

Make Atlas Copco

Type GA 37 E2 PW

Rated pressure bar 10

Rated flow m3/min 5.9 (98.4 Lit/Sec)

Oil volume Ltr. 22

Cooling Water Outlet Temp. (Max.) ºC 46

Cooling Water Supply Pressure. bar 5.0

Regeneration Air Requirement Lit/Sec 18.0

Residual oil content ppm <2

Receiver capacity m3 2

Motor:

Make Siemens

Type 1 LA5 209-2

Rated voltage V 415

Rated current A 67

Rated Power KW 37

Efficiency % 92.5

Adsorption Dryer: MBL30AT001

Working pressure bar 7

Regeneration air required l/s 18

0
Pressure dew point C -40

Pressure loss air side bar 0.2

Dryer cycle min 3

Power consumption W 10

12
1.12 Oil water separator (01/02/03/04 UBH):
Unit
Parameter
0.85
Specific gravity of inlet oily water
PPM 100
Concentration of oil in inlet water
PPM 20 max
Concentration of suspended particles in effluent water
0
Design temp. of inlet water C 60

l/s 40/25/25/5
Design flow 01/02/03/04 UBH

2.0 NATURAL GAS SYSTEM:

2.1 ESD ACTUATOR DATA UNIT 00EKG10AA001

Manufacturer Bohmer
Type Ball
Size/ Class 12"/ 600#
Medium for Operation Natural Gas
Valve Stem Vertical
Working Pressure bar g 8
Actuator Model ALGAS 3S-2000-385CL
Adaptor Type Spool Piece
Displacement L/Stroke 47

2.2 FUEL GAS PREHEATER: EKC20AC001

UNIT
Manufacturer GEA
Type DGF 50/6210/1
Installation Horizontal
Concession Tube side 43/-1 bar(g); 170°C (ANSI300)
Shell side 50/-1 bar(g); 170°C (ANSI600)
Heat Rate (approx.) KW 3.78
Design Data:
Operating Conditions at 100% GT load, Tamb = 15°C
GAS:
Mass flow rate Kg/ Sec 13.3
Inlet Temp. °C 15
Inlet Pressure bar 35.1
Outlet Temp. °C 130
WATER:
Mass flow rate Kg/ Sec 17.2
Inlet Temp. °C 150.3
Inlet Pressure bar 25
Outlet Temp. °C 98.7
Max. Gas mass flow (Gmax.) Kg/ Sec 15
Min. Gas mass flow (Gmin.) Kg/ Sec 7.2
13
Min. Gas Pressure bar a 31.5
Dimensions:
Overall Length (approx.) mm 8100
Shell Diameter mm 508
Material:
Tubes St 35.8l
Shell St 35.8l
Chamber P265GH
Baffle Plates RSt 37-2
Tube sheet C22.8
Recirculation Pump:
Make KLAUS Union Bochum
Flow m3/hr 15.5
Head m 25
Power (motor) KW 4.6
Speed RPM 2900
Filter/Scrubber: EKT30 AT001
Make Kempe GmbH
Max. allowable pressure barg 43
0
Max. /Min allowable temp. C 170/-10
Volume Ltr. 864

2.3 SAFETY SHUT-OFF VALVE: 00EKD11/12 AA 191/192

Type HSV086/ HSVS086

Nominal Dia. 1"-24"

Pressure categories ANSI 300 and 600

Design DIN 3381, BS 1873, ANSI B16.10

Operating Pressure up to 100 bar

Threshold Value:

against high pressure 3 - 49.5 bar ANSI 300 / 3 up to 90 bar ANSI 600

Against low pressure 0.7 up to 10 bar

Reproducibility
AG 1 between 20 - 95 bar
High Pressure AG 2.5 between 3 - 20 bar

Low pressure AG 5 between 0.7 - 10 bar

Temp. range ,-30 up to +60ºC

Closing time < 1 sec

Building in Position horizontally with switch and reset mechanism up

DIN-DVGW No. HSV NG-4395AO0715

DIN-DVGW No. HSVS NG-4395AP1052

14
Materials

Valve Body A216-WCB or GS- C25N or St52-3N or equivalent

Valve rod St52-3N or equivalent

Cover St52-3N or equivalent

Guides Bronze Rg7 acc. DIN 1705

Valve stem C35 or equivalent

O- rings Viton and NBR or equivalent

Diaphragm NBR with nylon

SVC086 Stainless Steel

Dual Tripping Device brass and steel

2.4 Pressure Regulating valve Unit 00EKD11/12/13AA101

Type R100S
Inlet Pressure bar up to 100
Outlet Pressure Range bar from 0.5 to 60
Operating Temperature. °C ,-20 to +60
approx. 4 years under
Maintenance Interval normal operating condition
Regulating Character Direct + Indirect
Failing behavior at
main diaphragm fracture. Fail to close, Spring closing
Minimum required pressure difference
across regulating system for proper operation. bar 0.5
Material:
Pressurize Part A216-WCB
Guides CuZn
Internal Components Steel
Diaphragm NBR with nylon insert
O- Rings FPM and NBR
Pilot:
Type P095
Properties non bleed
Material:
Pressurize Part S355J2G3
Guides CuZn
Internal Components X10CrNiS
Diaphragm NBR with nylon insert
O- Rings FPM and NBR

15
2.5 Boiler Unit 00EKT02AH001
Type SK735
Boiler Size KW 830
Nominal Heat Output KW 830
Thermal Output KW 830
Water Capacity Liter 1115
Gas Capacity Liter 995
Flue Gas Temperature
(Full load) °C 196
Flue Gas Mass Flow
(Full load) Kg/s 0.389
Gas side Resistance mbar 6.2
Design Temperature °C 120
Design Pressure bar 6

2.6 Fuel Gas Burner 00EKT02AV001

Manufacturer Weishaupt
Type G7/ 1 - D ZMD
Capacity 300 - 1. 750 KW
Fuel Consumption 29-169 m3/hr
Flame head extension 100 mm
Burner load control modulating

2.7.1 Gas Chromatograph: 00EKG20AX001

Parameters Unit
Make Denial
Model
Design Ambient Temp. °C -20 to 60
Design Ambient Humidity % RH 5 - 95(Non condensing)
Power supply 230 or 110 V AC
No. of inputs:
Analogue 2
Digital 5
No. of outputs:
Analogue 2
Digital 5
Analyzer : (2350A)
Power supply 230 or 110 V AC
Sample pressure bar 1.5 to 3
Utility gas for carrier and
valve actuation 99.995% Pure helium at 9 bar
Analysis cycle time:
C1 to C6+,N2, CO2 Min. 2 or 4
C1 to C9+,N2, CO2 Min. 5
Repeatability of CV % ± 0.02
Carrier gas 99.995% Pure helium

16
2.7.2 Gas Chromatograph
Primary measurements and Gross Calorific Value Hs 8.4 - 13.1 kWh/m3
ranges (combustion 25ºC, Standard Density ρ 0.71 - 0.97 kg/m3
volume ºC) CO2 Concentration x CO2 0 - 5 mol%, optional 0 - 20 mol%
Measurement Hs: <=0.4%, ρ: <=0.8%, xCO2: 0.2mol%
Uncertainity Hs: <=0.2%, ρ: <=0.4% with individual gas calibration
Reproducibility Hs: <=0.4%, ρ: <=0.8%, xCO2: 0.2mol%
Derived Measurements Wobbe index, Net CV, rel. density, sat. Gross/ Net CV, Methane Number and
calculated gas composition (C1 - C8, N2, CO2)
Typical Natural Gas
CH4: 75 - 100 mol%
C2+: 0 - 15 mol%
Range of Appropriate Gases N2: 0 - 20 mol%
CO2: 0 - 5 mol%, optional 0 - 20 mol%
O2: 0 - 2 mol%
others < 0,1 mol%
Calibration Gas Methane (purity > 3.5) with automatic
calibration cycle
inlet pressure 200 mbar to 5 bar, 30 l/hr
Operational pressure 200 mbar to100 bar with optional
inlet pressure
high pressure reduction unit
Power supply 24V DC, 30 W
5 - 40 C with additional
Environment sensor unit housing: -20 - 55 C
Controller unit 0 - 40 C

17
 3.0 STEAM TURBINE:
• Steam turbine consists of two separate turbines, H turbine and E turbine. All the blades of both
the turbines are of approximately 50% reaction type. H turbine is run by HP steam and E turbine
is run by IP & LP steam.
• Combined stop and control valve configuration is used for HP & IP steam admission. Butterfly
valves are used for stop and control functions of LP steam admission.
• H turbine is of barrel type and Outer casing of E turbine is divided in two sections, the cast inlet
casing (IP) and welded exhaust casing (LP). Both sections are horizontally split. The upper and
lower halves are held together by bolt joint. Inlet and exhaust sections are also bolted together.
• Thrust bearing which is located within the rear bearing pedestal of H turbine represents the fixed
point for rotor of both turbines. Casing of both the turbines are also fixed at the rear bearing
pedestal of H turbine.
• Labyrinth seals used to prevent air ingress into the turbine and steam leakage to atmosphere.
• Closed cooling water system is provided to cool the equipments and components of gas turbine,
steam turbine and water/steam cycle. It consists of CCW pumps, heat exchanger and expansion
tank.
• Axial flow condenser serves as a heat sink and a collection point for recovery of the turbine
exhaust steam. It also deaerates condensate during normal operation. It is a surface heat
exchanger with water and steam in cross flow, in such a way that steam flows around the tubes.
Circulating water flows through the tubes in two pass.
• IP/LP bypass system (not 100% capacity) is also provided. HP bypass is routed via IP bypass
after pressure reduction and desuperheating.
• Online tube cleaning system is provided to prevent deposition inside condenser tubes.
• Liquid ring vacuum pump with air operated air ejector as first stage is provided for evacuation of
condenser.

• Other Auxiliary Systems:

• Lube oil system
• LP exhaust hood spray system
• Drain system
• Hydraulic Oil system
• Pneumatic System
• Turning gear system

3.1 Steam Turbine Data Sheet: MAA/MAB/MAC

Two casing condensing turbine with
Type reheater for triple
pressure.
Model (H & E turbine) H30-25-25 & IL30-1*6.3

Make Siemens

HP stages 28 Nos.

IP Stages 16Nos.

LP Stages 7 Nos.

Approximate % Reaction 50

Rating MW 136

Max. Capability MW 156

Steam Pressure/Temp. Bar/ ºC 124 / 565

Exhaust steam pressure bar 0.094

18
3.2 Design Data - Condenser MAG10 AC001
SCon-1 000-
Type of condenser type 37.5x63-
2USC89-T
Condenser cooling surface area (calculated from outside
m2 9689.9
diameter)
Condenser tubes, outside diameter / wall thickness / length mm 19 I 0.711 / 8996
Number of tubes 18240
Condenser tube material X5CrNiMo1 71 22
Cooling water flow kg/s 5414
Flow velocity in tubes at rated water temperature rise m/sec 2.46
Max. permissible flow velocity in tubes (for short duration) m/sec 2.5
Water-side flow resistance m Ws 7.78
Steam flow at rated operation kg/s 98.04
Steam flow at bypass operation kg/s 136.16

3.3 Rupture Diaphragm:

Make Fike Corporation
Type CV-S
Nominal Size DN 800
Bursting Pressure 400 mbarg
Temperature 45 0C

3.4 Seal Steam Condenser: 10/20/30 MAW80AC001

Make ELCKHOO Industrie Anlagenban and Montagen GmbH
Type of condenser Shell and Tube
Shell Side
Parameters Unit Tube Side
(Steam/Condensate)
Max working pressure Barg 40 1/2.5
Max working Temperature ºC 95 350/95
Volume Liters 420 300

3.5 Seal Steam Exhauster Fan: 10/20/30 MAW80AN001/002

Make PILLER Industrieventilatoren GmbH
Parameters: Unit
Total Differential Pressure mbar 43.2
Volume m3/sec 0.4
Power KW 2.65
Speed RPM 2930

19
 0
Temperature Normal/Maximum C 20/120
Motor:
Make Siemens
Motor Type/Frame Size 1LA7130 - 2AA11 - Z -C23+ A11
Rated Output/Rated Current KW/Amps 5.1/17.2
Rated Speed RPM 2935
Rated Voltage V 415
Degree of Protection IP55
Insulation Class F used after B
Power Factor 0.87

3.6 ST Hydraulic oil Axial Pump Internal Gear Pump

Unit
system: 10/20/30MAX01AP001/002 10/20/30MAX01AP011/012
Nominal Pressure bar 160 ---
Peak Pressure bar --- ---
Displacement cm3 --- ---
Flow l/min --- ---
Power KW --- ---
Motor:
Make Siemens Siemens
Type A.C Squiral cage A.C Squiral cage
Power KW 13.8 2
Current Amp 25.5 4.15
Speed RPM 1465 1430
PF 0.83 0.80
Class IP55 IP55
Filters Data:
Make Hydac
KKS MBX01AT011/012 MAX01AT013/014 MAX01AT016
Application Inline Filter Pressure Filer Return Filter
LFN BN/HC O63
Type IC10Y1.X/V
DF BH/HC 240 QE10Y1.X RF BN/HC 0950 DO 03Y1.X

Filter Material BN/HC BH/HC BN/HC

Operating Pressure. Bar --- 25
Filter rating. Micron 10 10 3

3.7 HP BYPASS SYSTEM:

COOLING WATER
HP BYPASS VALVE
Description Unit CONTROL VALVE
LBF10AA101
LAE25AA101
Type of construction ANGLE GLOBE VALVE
Body material SA182F91 SA182F22
Inlet welding SA182F91 SA182F12
Outlet welding SA182F91 SA182F91
Design data:
In °C 145 bar/ 573 257 bar/ 374
Out °C 38 bar/ 573 58 bar/ 573
INLET FLOW Kg/ sec 76.41 13.4
INLET PRESSURE bar a 127.64 155

20
Inlet temperature °C 567 152
OUTLET PRESSURE bar a 31.5 41.5
Outlet temperature °C 340 ---
CONTROL AREA cm2 130 3.2
Characteristic LINEAR log 2
STROKE mm 75 30
Quick operating time on/ off sec 3-4 3-4
Trav. Time sec 10 - 15 10 - 15

3.8 IP & LP BYPASS SYSTEM:

IP Bypass Valve IP Bypass Injection Valve LP Bypass Valve
Description
MAN52AA161 MAN53AA151 MAN62AA161
STEAM
TRANSFORMING
STEAM PRESSURE FEED WATER
Valve type VALVE,SEPARATE
REDUCING VALVE CONTOL VALVE
INJECTION IN
VALVE OUTLET
Design inlet pressure 40 44 13
Design outlet pressure 25 44 13
Design inlettemperature 571 120 250
Design outlet temperature 555 120 250
Perforated Disk
Plug type Parabola cone, mod. PERFORATED DISK
(mod.)
Characteristic LINEAR SQUARE LINEAR
No. Of stages 3 1 2
Actuator make Hydraulic Rexroth STI - Pneumatic STI - Pneumatic
∆P (bar) 40 45 13
SC/V 520/100 (80+3)
SC/V 320/100 (40+3) - -
Actuator type GZ 210/90 - 125
double acting + spring to close double acting +
spring to close
OPERATING TIME (sec):
Control case 30 --- 6
Fast opening 2 2.8 4
Fast closing 1 2.8 4

3.9 Electrical Super heater For Seal Steam System: 10/20/30 LBG 30 AC001
Process Data Unit
Fluid saturated steam
Flow rate kg/s 0 – 0.75
Temperature at inlet °C 143.6
Temperature at outlet °C 300
Working pressure bar 3
Duty installed kW 290
Number of heating groups 2 x 145
Voltage V 415
Control voltage V 230
Capacity Liter 220

21
3.10 CCW Cooler: 10/20/30PHE
Make: Tranter PHE
Type: Counter flow
Model: GXP-85LX451
Parameters Unit Side-1 Side-2
Working Pr. Max/Min BAR 12/ 0 12/ 0
0
Working Temp Max/Min. C 92/ -10 92/ -10
No. of plates Nos. 451
2
Heat Exchange Surface M 408.6
Heat Load KW 9517
Material of Plates. AISI 316
Plate Thickness mm 0.5
Design working medium Flow Kg/Sec 340 360
Calculated Pressure Drop KPa 50 59
0
Design Temp. Inlet/Outlet C 43.1/ 36.4 31.4/ 37.7
Fluid Hold up volume dM3 742.5 742.5
0
Max. working Temp. C 92

3.11 Online Tube Cleaning System: 10/20/30 PAH31

Parameters Unit
Design Flow M3/hr 60
Operating Pressure bara <5
Design Pressure bara 5
0
Design Temperature C 55

3.12 Debris Filter: 10/20/30 PDB

Parameters Unit
Make
GEA INDIA
Filter Size
Micron
Working Flow Normal/Max
M3/hr 1260/1411
Operating Pressure
Barg < 6.0
Design Pressure
Barg 6
Design Temperature 0
C 60
Fluid Handled
Cooling Water/ Raw Water

22
3.13 Vacuum Pump: 10/20/30MAJ60/70 AN001
Parameters Unit
Make
NASH
Pump Type
Liquid Ring (2BE1 303-0BY-Z)
Motor:

Make Siemens
Squiral Cage Induction Motor
Type
(1LG4318-8AB90-Z)
Rated current A 217.25

Rated voltage V 415

No. of phase 3

Rated power KW 121.44

Starting current Amp. 6.5 * Rated Current

Power factor 0.83

Rated speed RPM 738

Insulation class F

Enclosure class IP 55

% 94.2
Efficiency

23
BOP:

4.0 HEAT RECOVERY STEAM GENERATOR:

• The water flow is as following :-
The water from condenser hot well is supplied to Condensate Preheater (CPH) from
condensate extraction pump (LCB). Heated water from CPH flows through a bypass deaerator
(used during start up and process disturbance only). One part from CPH is fed to LP drum and
the second part forms the suction of BFP (LAC). The BFP supplies water to both HP & IP drums
and their respective water circuits.
• The steam flow is as follows
Bypass lines are provided for IP & LP steam to dump the steam into condenser during bypass
operation. HP steam bypass is routed through IP bypass system after pressure reduction and
desuperheating.
Accessories like level control valve, desuperheater, safety valves and relief valves are provided
as per standard design and process requirement to ensure safety of HRSG.
Facilities for dry / wet preservation during outage and filling of stored condensate are provided.
Auxiliary steam supply header is made common between three HRSG.
Phosphate dosing system for HP, IP & LP drums and adequate sampling points with online
sample analysis is also provided.
• Exhaust gas Path
Exhaust gas from gas turbine passes through inlet transition duct to the associated HRSG. The
exhaust gas then passes across the following heat exchange sections. Each section is also
divided into two identical modules of pressure parts in the flow direction. Each module comprises
top supported finned tube heat exchanger “harps”. Each harp includes top & bottom header and
interconnecting tubes. A module can be made up of harps of different system of HRSG.
The following sections contains various modules, the section numbered starting from Gas Turbine
Exhausts
Section-1: HP Superheater-3 Section-2: HP Evaporator
Reheater-2 IP Superheater
HP Superheater-2 HP Economise-3
Reheater-1
HP superheater-1

Section-3: HP Economiser-3 Section-4: LP Superheater

IP Evaporator HP Economiser-2
IP Economiser
HP Economiser-1
LP Evaporator
Section-5: LP Evaporator
CPH

24
 4.1 HRSG Design Parameters:

Safety Valves:
Set pr. Capacity
KKS %Blow down
Description barg (TPH)
HP drum - 1 HAD10AA191 145 118.506 4
HP drum - 2 HAD10AA192 149.4 122.756 4
HP superheater LBA10AA191 136.3 45.775 4
IP drum - 1 HAD50AA191 38 30.392 4
IP drum - 2 HAD50AA192 39.1 31.249 4
IP superheater LBA50AA191 35.5 12.753 4
LP drum - 1 HAD80AA191 11 23.421 4
LP drum - 2 HAD80AA192 11.3 24.008 4
LP superheater LBA80AA191 9.8 8.868 4
CRH – 1 LBC50AA192 34.5 147.482 4
CRH – 2 LBC50AA191 35.5 151.817 4
HRH LBB40AA191 31.6 51.938 4
CPH inlet LCA30AA191 50 99.664 4
IP Eco. LAB60AA191 110 43.980 4
Auxiliary steam LBG20AA191 11 4.728 4
Deaerator LAA20AA191 8 30.000 4

4.2 HRSG Data:

Horizontal, Natural circulation,
HRSG Type
Triple Pressure, Unfired & without diverter damper.

Capacity:(100% NG) Pressure bar Temperature ˚C

HP 128.85 566.4

IP 31.99 327.8

LP 4.32 234.7

4.3 Drums and Main Steam Lines

Description KKS Size ND Material
HP Drum HAD10BB001 1981 ID X 16046 L X 115 THK SA299
IP Drum HAD50BB001 1524 ID X 10080 L X 25 THK SA516 - 70
LP Drum HAD80BB001 1524 ID X 10080 L X 15 THK SA516 - 70
HP Steam Line LBA10BR003 250 SA335P91
IP Steam Line LBA50BR002 200 SA335P11
LP Steam Line LBA801BR001 350 SA106 B
HP bypass line LBC51BR001 400 SA335 P11 & P91
CRH steam line LBC50BR001 500 SA335P11
HRH steam line LBB40BR002 550/500 SA335P91
25
 4.4 Specification of Heating Surface:

4.5 HP FINAL ATTEMPERATOR: 10/20/30LBA10AC001

ATTEMPERATOR DATA OPERATING DATA
Desuperheater
DAM - B -4010/2 HP FINAL ATTEMPERATOR
Type
No. of nozzles 2 Steam Inlet unit Start up Design

Liner Included Q1 Kg/h 151324 ---

Connections p bar a 77.6 146

Steam Pipe (DN) 250 BWE t °C 510 573

Rating ASME B16.25 h KJ/Kg 3425.9 ---

Steam
80 BWE unit Start up
Water Inlet (DN) Outlet
Rating ASME B16.25 Q2 Kg/h 169564.8 ---

Materials p bar a 77.6 146

Steam Pipe SA -335 P91 t °C 391.4 573

Water connection SA - 182 F22CI.3 h KJ/Kg 3122.4 ---

Nozzle X19CrMoVNbN111 (AISI 616) Water inlet

Spring Nimonic 90 Qw Kg/h 18240.8 ---

Liner SA - 335 P22 p bar a 176.8 258

Design code ASME I / ASME B31.1 / IBR t °C 141 170

h KJ/Kg 604.7 ---

26
4.6 RH FINAL ATTEMPERATOR: 10/20/30 LBB410 AC001
Desuperheater Type DAM - B -4010/3
No. of nozzles 3
Liner Included
Connections
Steam Pipe (DN) 550 BWE
Rating ASME B16.25
Water Inlet (DN) 80 BWE
Rating ASME B16.25
Materials
Steam Pipe SA -335 P91
Water connection SA - 182 F22CI.3
Nozzle X19CrMoVNbN111 (AISI 616)
Spring Nimonic 90
Liner SA - 335 P22
Design code ASME I / ASME B31.1 / IBR

4.7 RH INTER STAGE ATTEMPERATOR: 10/20/30HAJ55AC001

Dseperheater Type DAM - B -4010/3
No. of nozzles 3
Liner Included
Connections
Steam Pipe (DN) 500 BWE
Rating ASME B16.25
Water Inlet (DN) 80 BWE
Rating ASME B16.25
Materials
Steam Pipe SA -335 P11
Water connection SA - 182 F12CI.2
Nozzle X19CrMoVNbN111 (AISI 616)
Spring Nimonic 90
Liner SA - 335 P22
Design code ASME I / ASME B31.1 / IBR

4.8 BELLOW DETAIL:

BELLOW FOR BELLOW FOR
Description HRSG INLET DUCT HRSG STACK INLET
DESIGN PRESSURE (mmWg) 714/ -204 714/ -204
DESIGN TEMPERATURE (°C) 700 183
THICKNESS (mm)
GLASS FABRIC 1.6 1.6
ILXIILOM 1101 1.12 1.12
GLASS FABRIC 2 2
CHEMCLAS P. C TEFLON 0.25 0.25
CALCIA/ MACNSIA SILICATE BLANKET 25 ---
GLASS FIBER NEEDLL BLANKET --- 12
WIRE INSERTED GLASS FABRIC
(ALUMNIZED COATING AT GAS SIDE) 2.3 2.3

27
4.9 DEAERATOR: 10/20/30 LAA20BB001
SHELL ID 2590 mm
SHELL STRAIGHT LENGTH 3500 mm
(T.L to T.L)
SHELL THICKNESS/ HEAD THICKNESS 17 mm/ 17 mm
N.W.L TO L.L.W.L M3 6.0
NET VOLUME
H.H.W.L TO N.W.L M3 4.0
DESIGN PRESSURE (INTERNAL) Kg/ Cm2 8.16 (8.0 barg)
DESIGN PRESSURE (EXTERNAL) Kg/ Cm2 1.05
OPERATING PRESSURE Kg/ Cm2 4.09 (4.1 barg)
DESIGN TEMPERATURE ºC 210.0
OPERATING TEMPERATURE ºC 152.0
TRAY QTY. 80 SETS
SPRAY VALVE QTY. 12 SETS
BAFFLE MATERIAL A240 - 304L
TRAY MATERIAL A240 - 304

4.10 HRSG piping material details:

No Material Used For

LP & IP Feed water piping.

LP & IP Drums and associated instrument piping.

LP & IP superheater except harp tubes.

LP and IP IBD/CBD piping.

TSP dosing line from drum up to HRSG side second isolating valve.

1 SA106 B All drains, vents and safety valve piping of LP & IP system.

LP & IP evaporator except harp tubes.

IP desuperheating water pipings up to RH desuperheater CV's down stream isolating

valve.

Standby condensate filling piping for LP,IP and HP system.

HP drum and HP superheater safety valve's outlet piping.

All sampling line up to boiler side isolating valve.

HP feed water piping.

HP drum and connected instrument piping.

2 SA106 C
HP economiser 1,2 & 3 except harp tubes but vents and drains included.

HP desuperheating line up to control valve's down stream isolating valve.

28
 HP bypass desuperheating line up to check valve up stream of control valve.

HP drum and HP saturated steam sampling line up to HRSG side second isolating
valve.

HP IBD/CBD piping.

HP evaporator except harp tubes.

HP superheater-1 inlet header drain and hydrastep.

Piping from HP drum up to it's safety valve's outlet flange.

HP drum N2 filling piping.

HP saturated steam piping from drum up to superheater-1 inlet header.(Header incl.)

TSP dosing line from drum up to HRSG side second isolating valve.

LP,IP and HP evaporator harp tubes.(Top and bottom Header excluded)

3 SA210 A LP & IP superheater harp tubes.(Top and bottom Header excluded)

HP economoser-1,2 & 3 harp tubes.(Top and bottom Header excluded)

All sampling line of LP, IP, RH and HP circuit after boiler side isolating valve.
4 SA312 TP316
TSP dosing piping from dosing system up to boiler side first isolating valve.

IP superheater piping after boiler side check valve.

HP CRH, HP bypass piping & piping up to reheater-1 inlet header with associated
drains and vents.

Reheater inlet line safety valve piping up to safety valve outlet.

Reheater-1 top and bottom header.

5 SA335 P11
Reheater-2 bottom header and it's hydrastep & drains.

Piping between reheater-1 and 2.

HP superheater-1 & 2 top header.

HP bypass line after(25*D) distance from bypass control station.

6 SA213 T22 Reheater-1 harp tubes.(Top and bottom Header excluded)

Reheater-2 harp tubes.(Top and bottom Header excluded)

7 SA213 T91
HP superheater-2 & 3 harp tubes.(Top and bottom Header excluded)

8 SA335 P91 From Reheater-2 Top header (incl.) to HRSG side outlet isolating valve.

29
 Reheater relief valve piping.

Reheater outlet safety valve's outlet piping.

Reheater sampling line up to boiler side isolating valve.

From HP superheater-3 outlet header (incl.) to outlet motorised isolating valves with
associated drains and vents.

HP bypass desuperheating water line from control valve to desuperheater.

9 SA213 T11 HP superheater-1 harp tubes.(Top and bottom Header excluded)

HP superheater-2 outlet header and piping up to superheater-3 inlet header (header

included) with associated drains and hydrastep.
HP desuperheating piping from desuperheater to first isolating valve up stream of
10 SA335 P22
control valve.

Piping down stream of HP relief valve.

30
 5.0 DM PLANT:

GC CLARIFIER GB CLARIFIER
5.1 CLARIFIER UNIT 00GCD20BB004 00GBD21/22BB004
NO. 1 2
RECTANGULAR SETTLING
RECTANGULAR SETTING TANK
DESIGN TANK
WITH CONE BOTTOM app. 15°
WITH CONE BOTTOM app. 16°
MAIN DIMENSIONS
LENGTH mm 4000 11800
WIDTH mm 4000 11800
HEIGHT mm 2500 6000
VOLUME mm3 38 857
RETENTION TIME min. 60 1 Hr. 20 min. each
TUBE SETTLER
MATERIAL PVC PVC
DIMENSIONS (L X W X H
1000 X 500 X 750 980 X 500 X 1000
FOR 1 PACKAGE) mm
NO. OF MODULES PER
32 (app. 12 m3) 280 (app. 140 m3)
CLARIFIER

5.2 AGITATORS:

AGITATORS AGITATORS FOR AGITATORS FOR

AGITATORS UNIT FOR MIXING TANK COAGULATION TANK FLOCULATION TANK
(00GBD21/22AM001) (00GBD21/22AM002) (00GBD21/22AM003)
NO. 2 2 2
DIAMETER mm 1600 1600 1600
SHAFT LENGTH mm 4500 4500 4500
ROTATIO SPEED RPM 45 45 45
MOTOR POWER KW 3 3 3
STAINLESS STAINLESS STAINLESS
MATERIAL STEEL 1.4571 STEEL 1.4571 STEEL 1.4571

CLARIFIER
THICKENER
AGITATOR FOR LSUDGE AGITATOR FOR Al2(SO4)3
WITH RABBLE
AGITATORS UNIT STORAGE TANK PEPARATION TANKS
RAKES/
(00GBS40AM001) (00GBN21/22AM001)
SCRAPERS
(00GBD21/22AM004)
2 1 2
NO.
mm app. 11650 2300 120
DIAMETER
app. 8600
mm 5800 1200
SHAFT LENGTH (TOTAL HEIGHT)
RPM 1 34 1400
ROTATIO SPEED
KW 0.5 7.5 0.55
MOTOR POWER
STAINLESS
STEEL COATED STAINLESS STEEL 1.4571
MATERIAL STEEL 1.4571

31
 AGITATOR FOR
AGITATOR FOR
POLYELECTROLYTE AGITATOR
Al2(SO4)3 DOSING
AGITATORS UNIT PREPARATION AND FOR MIXING TANK
TANK
DOSING DOSING TANKS (00GCD20AM001)
(00GBN25AM001)
(00GBN51/52/81/82AM001)
1 4 1
NO.
mm 140 150 600
DIAMETER
mm 1200 950 2000
SHAFT LENGTH
RPM 1400 950 116
ROTATIO SPEED
KW 1.1 1.1 0.37
MOTOR POWER
STAINLESS STAINLESS STAINLESS
MATERIAL STEEL 1.4571 STEEL 1.4571 STEEL 1.4571

CLARIFIER
AGITATOR FOR THICKENER
AGITATOR FOR AGITATOR OF
COAGULATION WITH RABBLE
AGITATORS UNIT FLOCCULATION TANK CIP TANK
TANK RAKES/
(00GCD20AM002) (00GCP50AM001)
(00GCD20AM002) SCRAPERS
(00GCD20AM004)
1 1 1 1
NO.
700 600 app. 3946 110
DIAMETER mm
SHAFT
2000 2000 app. 3248 1000
LENGTH mm
ROTATIO
117 116 <1 1400
SPEED RPM
MOTOR
0.75 0.37 0.5 0.37
POWER KW
STAINLESS STAINLESS STAINLESS
STEEL COATED
MATERIAL STEEL 1.4571 STEEL 1.4571 STEEL 1.4571

5.3 RO Membrane Detail:

Product BW30-400
Active area ft2 (m2) 400 (37)
Feed spacer thickness (mil) 28
Permeate flow rate gpd (m3/d) 10500 (40)
Stabilized salt rejection (%) 99.50%
Minimum salt rejection (%) 99.00%
Membrane Type Polyamide Thin-Film Composite
Maximum Operating Temperature 113°F (45°C)
Maximum Operating Pressure 600 psig (41 bar)
Maximum Pressure Drop 15 psig (1.0 bar)
pH Range, Continuous Operation 2 – 11
pH Range, Short-Term Cleaning (30 min.)b 1 – 12
Maximum Feed Flow 85 gpm (19 m3/hr)
Maximum Feed Silt Density Index SDI 5
Free Chlorine Tolerance <0.1 ppm

32
 6.0 PUMPS:

Condensate Cooling Water Closed Cooling

Pumps: Unit
Extraction Pump Pump Water Pump
10/20/30LCB11/12 00PAC11/12/13/14 10/20/30PGB11/12
KKS
AP001 AP001 AP001
Make KBL KBL Apollo Pump
Multistage Concrete Volute
Multistage
Type Centrifugal Vertical Pump
Centrifugal Vertical
Model: BHRC – 35S Model: CVP 1500
No of pumps Nos. 6 4 6
Speed RPM 1480 420 1485
3
capacity M /hr 553.6 (153.6 Kg/Sec) 15000 TO 28000 ---
Rated flow M3/ hr --- 21852 1238.9 (340 Kg/Sec)
Rated head m 271.8 24.5 34
Shut off Head at rated
m 350.0 42.0 ---
speed
Power KW 489.99 1600.42 133.6
Stages Nos. 5 1 1
NPSH required m 1.6 10.5 4.9
Pump Efficiency % 83 91 ---
0
Liquid temp range C 44 --- 50
Material of construction:
CS ASTM–A-216-
Pump housing WCB Reinforced concrete 0.7040 – 2.2

ST ST ASTMA
Stainless Steel ASTM
743/743M
Impeller A743 Grade CF8M 1.4408 – 2.2
CA 6 NM

Motor:
Make ABB TECO GERMANY Siemens
Squirrel Cage Squirrel Cage Squirrel Cage
Type
Induction Motor Induction Motor Induction Motor
Rated current A 64 232 269.88
Rated voltage V 6600 6600 415
No. of phase 3 3 3
Rated power KW 600 1850 160
Starting current Amp. --- <= 1044 ---
Power factor 0.86 0.73 0.86
Rated speed RPM 1488 420 1485
Insulation class F F F
Enclosure class IP55 IPW55 IP55

Efficiency % 94.6 95.5 95.7

33
 CONDENSATE
Pumps: Unit BOILER DEAERATOR RECIRCULATION SERVICE WATER
FEED PUMP PUMP PUMP BOOSTER PUMP
10/20/30 LAC 10/20/30LCA 10/20/30LCA51 00GHD11/12
KKS
11/12AP001 05AP001 AP001 AP001
Make KSB KSB APPOLO APPOLO
Horizontal KRH-100/315- KRC-250/500-
Type ---
Barrel Pump 308/GN 000/CN
No. of pumps Nos. 6 3 3 2
Speed RPM 2980 2979 2975 1485
(HP-76.8 kg/s)
Rated flow m3/hr (IP-13.0 kg/s) 200.66 267 (68.3 Kg/Sec) 693.6
(LP- 19.4 kg/s)
(HP- 1651)
Rated head m (IP-458) 341.6 143.9 53.7
(LP- 253)
Power KW 1790 225.96 119.2 137.8
Stages Nos. 11 3 1 1
NPSH required m 4.31 6.2 4.1
Pump Efficiency % 75.57 --- ---
0
Liquid temp range C 148 152.0 146.0 32.0

Material of construction:
Pump housing --- GP240GH+N 1.7706-2.2 0.6025-2.2
Impeller --- 1.4408 1.4408-2.2 0.7040-2.2
Motor:
Make TECO SIEMENS SIEMENS SIEMENS
Squirrel Cage Squirrel Cage
Squirrel Cage
Type Induction Induction 1LG43164AA90-Z
Induction Motor
Motor Motor
Rated current A 203 26 235 269.88
Rated voltage V 6600 6600 415 415
No. of phase 3 3 3 3
Rated power KW 2000 250 160 160
Starting current Amp. <=1115 680
Power factor 0.9 0.87 0.91 0.86
Rated speed RPM 2965 2977 2975 1486
Insulation class F F F F
Enclosure class IPW55 IP55 IP55 IP55

Efficiency % 95.6 95.8 95.5 95.7

34
 DM WATER POTABLE WATER HRSG HRSG
Pumps: Unit
PUMP PUMP FILL PUMP DRAIN PUMP
00GHC11/12 00GKB11/12 10/20/30LCL11/12
KKS
AP001 AP001 00LCP10AP001 AP001
Make
APPOLO APPOLO APPOLO BUNGARTZ
KRS-65/250- GLZ-100A/4- VKG 25(23)20D/
Type
508/CN ACD 2.0 KIVO-80/2 027/CN 80/ 50-AN
No. of pumps Nos.
2 2 1 3
Speed RPM
2940 2850 1465 2900
Rated flow m3/hr
48.0 25.3 87.2 53.3
Rated head m
67.0 45.2 70 38.5
Power KW
15.5 7.5 24.7 15.5
Stages Nos.
1 3 1
Liquid temp 0
C
range 45.6 40 100 100
Material of construction:
Stainless Steel
Pump housing
1.4408-2.2 1.4301 --- ---
Impeller
1.4408-2.2 --- --- ---
Motor:

Make
SIEMENS VEM SIEMENS VEM
Type
1LG42062AA90-Z K21R 132 SX2T --- K21R 160 L2
Rated current A
52.05 14.8 (DELTA) 61 32
Rated voltage V
415 415 415 400
No. of phase
3 3 3 3
Rated power KW
30 7.5 34 18.5
Starting current Amp.
650 --- --- ---
Power factor
0.88 0.84 0.84 0.92
Rated speed RPM
2950 2880 1475 2920
Insulation class
F F F F
Enclosure class
IP55 IP55 IP55 IP55

Efficiency % 91.8 87 92.2 90.5

35
 SEWAGE WATER SEWAGE WATER SEWAGE WATER
Pumps: Unit CLEAN DRAIN SUMP SUMP SUMP
PUMP PUMP(04UGH) PUMP(10UGU) PUMP(11/12UGU)
10/20/30LCM11/12 00GQH41/42 00GQU11/12 00GQU21/22/31/32
KKS
AP001 AP001 AP001 AP001
Make
BUNGARTZ KSB KSB AG KSB AG
VK 1913D/ 80/ 65- KRTF 80- KRTF 80-
Type
AN KRTF 40-250/54UG 250/54UG 250/54UG
No of pumps Nos.
2 2 2 2
Speed RPM
2900 1450 1450 1450
Rated flow
18.8m3/hr 5 Kg/S 22 L/Sec 22 L/Sec
Rated head m
34.5 4.5 4.5
Power KW
6 1.7 --- ---
Stages Nos.
1 1 1 1
Liquid temp 0
C
range 100 20-40 45 45
Material of construction:
CAST IRON CAST IRON CAST IRON
Pump housing
--- JL 1040(GG-25) JL 1040 JL 1040
CAST IRON CAST IRON CAST IRON
Impeller
--- JL 1040(GG-25) JL 1040 JL 1040
Motor:

Make
VEM KSB KSB KSB
Type
K21R 160 M2 54UG --- ---
Rated current A
20 11.7/6.7 11.7 11.7
Rated voltage V
400 415 415 415
No.of phase
3 3 3 3
Rated power KW
11 5.5 6.7 6.7
Starting current %
--- --- --- ---
Power factor
0.9 0.8 0.8 0.8
Rated speed RPM
2900 1430 1450 1450
Insulation class
F --- F F
Enclosure class
IP55 --- IP68 IP68

Efficiency % 88.5 82.1 --- ---

36
 DOSING PUMPS:

PROMINENT DOSING PUMPS

SR
KKS Type Application Dosing Chemical
NO
Cooling Tower Return
1 00PBQ21/22AP001 GALA0713PVT30MUA102100 Hardness stabliser
Culvert (00PAB)
2 00PUN11/12AP001 GALA0713PVT30MUA102100 GC Inlet
3 00PUN21/22AP001 S1BAH12035PVT010MV000 GB inlet
Cooling Tower Return
4 00PUN41/42AP001 S3BAH040830PVT010MV000
Culvert (00PAB)
5 00PUN31/32AP001 S1BAH12035PVT010MV000 GB Outlet
NaOcl
6 00PUN51/52AP001 GALA1005PVT30MUA102100 GC Clarifier
NAOCL DOSING FOR
7 00GKA41/42AP001 GALA1005NPB95MUA102100 POTABLE
TREATMENT
8 00GKA51/52AP001 GALA1005NPB95MUA102100 NAOCL DOSING
9 00PBE21/22AP001 GALA0713PVT30MUA102100 GC Clarifier
Cooling Tower Return
10 00PBE11/12AP001 S1BAH04120PVT010MV000
Culvert (00PAB) H2SO4
11 00PBE31/32AP001 S1BAH07065PVT010MV000
GB1 & GB2
12 00PBE41/42AP001 S1BAH07065PVT010MV000
13 00GCN91/92AP001 S3BAH070580PVT010MV000 NAOH DOSING PUMP NAOH
14 00GCN51/52AP001 S3BAH041030PVT010MV000 HCL DOSING PUMP HCL
15 00GCN21/22AP001 S1BAH10022PVT010MV000 PE DOSING FOR GC
PE DOSING FOR
16 00GBN91/92AP001 NM015 BY01P05B SLUDGE POLYELECTROLYTE
TREATMENT
17 00GBN61/62/63AP001 NM015 BY01P05B PE DOSING FOR GB
ALUM DOSING PUMP
18 00GBN41/42/43AP001 S2BAHM07220PVT010MV000
FOR GB
ALUM
ALUM DOSING PUMP
19 00GCN11/12AP001 GALA0420PPE30MUA102100
FOR GC
SODIUM BISULPHITE
SODIUM
20 00GNN21/22AP001 GALA0420PVT30MUA102100 DOSING AT GUARD
BISULPHITE
POND

MILTON ROY DOSING PUMPS

SR
KKS Type Qmax(l/hr) Pmax,bar Dosing Chemical
NO
1 *0QCA11/12AP001 XA112S(G)1H50/ST 9.2 50 Hydrazine

2 *0QCD11/12AP001 XA112S(G)1H50/ST 9.2 50 Ammonia

3 *0QCC11AP001 MD140S(G)8N145/ST 9.55 145

4 *0QCC21AP001 MD140S(G)8N145/ST 9.55 145

Trisodium Phosphate
5 *0QCC31AP001 MD140S(G)8N145/ST 9.55 145

6 *0QCC41AP001 MD140S(G)8N145/ST 9.55 145

37
 Sump Sump Sump CT Blow
BOP Drain Pumps: Unit
Guard pond
Pump(waste Pump(waste Pump(waste down
sump pump
water) water) water) Pump
00GMU21/22 00GMF11/12 00GMF21/22 00GMU61/62 00PSB11/12/13
KKS AP001 AP001 AP001 AP001 AP001

Make KSB KSB KSB KSB KSB

KRTE 80-
KRTK 250/401- KRTE 80- KRTE 80-250/54UG
KRTE 80-250/114UG 315/122U C1
Type 1304UNG-
(Vertical submersible)
250/74UG(Vertical (Vertical
(Vertical
S(vertical) submersible) submersible)
submersible)

No of pumps Nos. 2*100% 2*100% 2*100% 2*100% 3*50%

Speed RPM 1450 1450 1450 1450 2900

Rated mass flow Kg/s 365 35 22 20 35

Rated head bar 2 1.5 1.5 1.5 16.1 (mwc)

Power KW 95.3 7 5 1.7 12

Stages Nos. 1 1 1 1 1
0
Liquid temp range C 20 - 40 20 - 40 20 - 40 20 - 40 31.8
Min. submergence
m 1.965 0.702 0.672 0.727
req.
Pump efficiency % 75.32 74 71 39 60

Material of construction:

Pump casing Cast Iron Cast Iron Cast Iron Cast Iron Duplex steel

Impeller Cast Iron Cast Iron Cast Iron Cast Iron Duplex steel

Motor:

Make KSB KSB KSB KSB KSB

KRTK 80-
Type 1304UNG 114UG 74UG 54UG 315/122U
C1
Rated current A 212 22.7 15.2 11.5 21.2

Rated voltage V 415 415 415 415 415

No. of phase 3 3 3 3 3

Rated power KW 125 11.8 7.5 5.5 11

Starting current % 740 560 510 460 ---

Power factor 0.88 0.82 0.81 0.8 0.85

Rated speed RPM 1450 1465 1440 1430 2940

Insulation class F F F to B F F

Enclosure class IP55 68 68 68 IP68

Efficiency % 92.9 88 84.7 82.1 85.9

38
 DM Plant Pumps:

Degassifier DM Raw water RO Feedwater

Parameter Unit CIP Pump Permeat Pump
Pump pump Pump

00GCP51/52 00GCH11/12/13 00GCB11/12/13 00GCF31/32/33 00GCF61/62/63

KKS
AP001 AP001 AP001 AP001 AP001
Make Grundfos Grundfos Grundfos Grundfos Grundfos
CRN 20-3-E-
CRN32-3-2 EFG-V- CRN32-3-2 EFG-V- CRN32-8-2 EFG-V- CRN32-2 EFG-V-
Type FGJ-G-V-
HQQE HQQV HQQE HQQE
HQQV

No of pumps Nos. 2 3 3 3 3

Speed RPM 2917 2919 2919 2923 2917

Rated flow m3/hr 21 30 30 30 30

Rated head m 34.6 38 38 121 29.6

Power KW 4 5.5 5.5 15 4

Stages Nos. 3 3 3 8 2
0
Liquid temp range C -20 to 90 -20 to 90 -20 to 90 -20 to 90 -30 to 120

Material of construction:

Pump housing SS SS-316LN SS-316LN SS-316LN SS-316LN

Impeller SS- 316 SS- 316 SS- 316 SS- 316 SS- 316

Motor:

Make Grundfos Grundfos Grundfos Grundfos Grundfos

MG112MC2- MG132SC2- MG132SC2- 1LA9160-2KA91- MG112MC2-
Type 28FT130-D1 38FF265-D1 38FF265-D1 ZU00 28FT130-D1

Rated current A 8 11 11 28 13.8

Rated voltage V 415 415 415 415 415

No. of phase 3 3 3 3 3

Rated power KW 4 5.5 5.5 15 4

Starting current % 870-950 890-970 890-970 --- 870-950

Power factor 0.88 – 0.84 0.88 – 0.89 0.88 – 0.89 0.9 0.90 - 0.87

Rated speed RPM 2910 - 2930 2910 - 2930 2910 - 2930 2940 2900-2910

Insulation class F F F F F

Enclosure class IP55 IP55 IP55 IP55 IP55

89 90 90 --- 89
Efficiency %
39
 CLARIFIED
NaOH/HCL REGENERATION RAW WATER WATER PUMP
Pumps: Unit
UNLOADING PUMP WATER PUMP SUPPLY (GC
PUMP CLARIFIER)
00GCN71/72AP001 00GCP11/12 00GAC11/12/1 00GCD31/32
KKS
00GCN31/32AP001 AP001 3AP001 AP001-Y01
Make MUNSCH MUNSCH KSB Grundfos
KRTK 200-
Type MPC-B 50-32-125 NP-B 80-65-160
330/654U G CRN 32-2-2

No of pumps Nos. 2 2 3 2

Speed RPM 1450 2902 1450 2902

684
Rated flow m3/hr 10 30 (190 Kg/Sec) 30

Rated head m 7 21.3 22.2 21.3

Power KW 0.69 3 51 2.6

Stages Nos. 1 2 1 2
0
Liquid temp range C 20 -20 to 90 32 ,-20 to 90

Material of construction:
Stainless steel
cast iron
1.4408 DIN W-Nr.
Pump housing PP (JL1040(CG- SS316LN
316 LN AISI
25))
Stainless steel
cast iron
1.4401 DIN W-Nr.
Impeller PP (JL1040(CG- SS316
316 AISI
25))

Motor:

Make MUNSCH MUNSCH KSB Grundfos

Type 5AP100L-48 5AP132M-2V 654UG 100LN

Rated current A 4.7 at 400 V 11/ 6.35 119 11

Rated voltage V 415 415 415 415

No. of phase 3 3 3 3

Rated power KW 2.2 3 62 3

% OF
Starting current RATED --- 800 - 880 510 800-880
CURRENT

Power factor --- 0.87 – 0.80 0.8 0.87-0.80

Rated speed RPM 1450 2900 1475 2900-2920

Insulation class F to B F to B F F

Enclosure class IP55 IP55 IP68 IP55

82 84 – 87.5 91
Efficiency %

40
 SLUDGE
Pumps: Unit PUMP (GC DM FILTERED BACKWASH BACKWASH
CLARIFIER) WATER PUMP WATER PUMP SUMP PUMP
00GCS11/12/13 00GCB41/42/43 00GCB61/62 00GCR41/42
KKS
AP001-M AP001-M01 AP001-M01 AP001-M01
Make Grundfos Grundfos Grundfos Grundfos
NB 32-125.1/140
Type A-F-S BQQE CRN 32-3 NK 80-160 NB 40-160/158

No of pumps Nos. 3 3 2 2

Speed RPM 2890-2910 2919 2930 2890-2910

Rated flow m3/hr 21 30 150 45

Rated head m 21.8 44.1 20 28

Power KW 2.2 5.5 --- 5

Stages Nos. --- 3 --- ---

0
Liquid temp range C ,-25 to 90 ,-20 to 90 ,-25 to 90 0-120

Material of construction:
cast iron cast iron cast iron
Pump housing SS316LN
(A48-40 B) (class 35-40) (A48-40 B)
cast iron cast iron cast iron
Impeller SS316
(A48-30 B) (class 35-40) (A48-30 B)
Motor:

Make Grundfos Grundfos Grundfos Grundfos

Type 90LC 132SC2 MMG160MB 132SB

Rated current A 7.7 11.2 28/16.2 11

Rated voltage V 415 415 415 415

No.of phase 3 3 3 3

Rated power KW 2.2 5.5 15 5.5

Starting current % 850-950 890-970 760 890-970

Power factor 0.89-0.87 0.88 – 0.84 0.86 0.89-0.86

Rated speed RPM 2890-2910 2910 - 2930 2930 2890-2910

Insulation class F F F F

Enclosure class IP55 IP55 IP55 IP55

87.5 90 91.6 87.5

Efficiency %

41
Pumps: Unit RO SUMP NEUTRALIZATION CHEMICAL
PUMP PUMP SUMP PUMP FLUSH PUMP
00GCR61/62 00GCR21/22 00GCR81/82 00GBT11/12
KKS
AP001-M01 AP001-M01 AP001-M01 AP001-M01
Make Grundfos MUNSCH MUNSCH Grundfos
MTR 5-24/5 E-
Type NP-B 80-65-160 TNP 50-32-125 CRN 32-6-2
W-A HUUV
No of pumps Nos. 2 2 2 2

Speed RPM 2864 2900 2900 2924

Rated flow m3/hr 5.75 50 3 30

Rated head m 23.1 30 20 82.6

Power KW 0.75 8.32 1.05 9.1

Stages Nos. 1 1 6
0
Liquid temp range C --- 15-35 --- -20 to 90

Material of construction:

Pump housing A48-30 B PP PP SS 316LN

Impeller SS 304 PP PP SS316

Motor:

Make --- Birkenbeul Birkenbeul Grundfos

MTR5-24/5 E- NP 80-65-160
Type 160MB
W-A-HUUV
Rated current A 3.3/ 1.9 21.7 4.55 21.4

Rated voltage V 415 415 415 415

No. of phase 3 --- 3 3

Rated power KW 0.75 11 2.2 11

Starting current % 580 - 620 --- 730-810

Power factor 0.81-0.71 0.85 0.85 0.89-0.87

Rated speed RPM 2840-2870 2900 2900 2920-2930

Insulation class F F to B F to B F

Enclosure class IP54 IP55 IP55 IP55

81 86 82
Efficiency %

42
 POTABLE SLUDGE SLUDGE PUMP SUMP PUMP
Pumps: Unit BACKWASH PUMP (GB-1 (GB-2 (SUMP UGJ)
PUMP CLARIFIER) CLARIFIER)
00GKA23/24 00GBS11/12/13 00GBS21/22/23 00GBR11/12
KKS
AP001 AP001-M01 AP001-M01 AP001-M01
Make Grundfos Grundfos Grundfos Grundfos
SENV.80.
Type CRN 3-10 NB80-250/270 NB80-250/270
100.45.2.501.Q
No of pumps Nos. 2 3 3 2

Speed RPM 2864 1460 1460 2844

Rated flow m3/hr 3 106 106 94

Rated head m 46.9 22.5 22.5 24

Power KW --- 9.1 9.1 4.5

Stages Nos. 10 --- --- ---

0
Liquid temp range C ,-20 to 90 ,-25 to 90 ,-25 to 90 ,-25 to 40

Material of construction: CAST IRON CAST IRON

STAINLESS
STEEL EN-JL1040 DIN
Pump housing A48-40B A48-40B
(A 351 CF W
8M)
STAINLESS
Impeller STEEL A48-30B A48-30B 1.4408 DIN W
(A 316)
Motor:

Make Grundfos Grundfos Grundfos

Type 80A MMG160MA MMG160MA ---

Rated current A 3.3/1.9 22.6/13 22.6/13 10.4

Rated voltage V 415 415 415 415

No. of phase 3 3 3 3

Rated power KW 0.75 11 11 4.5

Starting current % 580-620 740 740 73 Amp.

Power factor 0.81-0.71 0.84 0.84 0.83

Rated speed RPM 2840-2870 1460 1460 2844

Insulation class F F F F

Enclosure class IP55 IP55 IP55 IP68

--- 88.5 88.5 75

Efficiency %

43
 SLUDGE
HP WATER GM SUMP
Pumps: Unit
CLEANING PUMP(FEED GM SUMP PUMP PUMP
PUMP PUMPS CFP) (10/20/30UMC) (10UHW)
00GBT50 00GBS41/42 10GMM11/12 10GMH11/12
KKS
AP001-M01 AP001-M01 AP001-M01 AP001-M01
Make ABEL --- KSB KSB
PLUNGER PISTON
KRTK 40- KRTF 40-
Type TYPE DIAPHRAGM
250/54UG 250/54UG
HP- K -16 PUMP
No of pumps Nos. 1 2 2 2

Speed RPM 1500 1500 1450 1450

Rated flow m3/hr 12 50 36(10 KG/Sec) 18(5 KG/Sec)

Rated head m 100 bar 15 bar

Power KW --- 3 1.7

---
Stages Nos. --- --- 1 1
0
Liquid temp range C --- --- 20-40 20-40

Material of construction CI --- CAST IRON CAST IRON

JL 1040(GG-
Pump housing --- cast iron JL 1040(GG-25)
25)
JL 1040(GG-
Impeller --- JL 1040(GG-25)
25)
Motor:

Make LAMMERS --- KSB KSB

Type --- --- --- ---

Rated current A --- --- 11.7 11.7

Rated voltage V 415 --- 415 415

No. of phase --- --- 3 3

Rated power KW 45 30 5.5 5.5

Starting current % --- --- --- ---

Power factor --- --- 0.8 0.8

Rated speed RPM --- --- 1430 1430

Insulation class --- --- F F

Enclosure class --- --- --- ---

--- --- --- ---

Efficiency %

44
 GM SUMP PUMP GM SUMP PUMP GM SUMP PUMP
PUMPS Unit
(00URD) (08UGU) (09UGU)
00GMR11/12 00GMU81/82 00GMU91/92
KKS
AP001-M01 AP001-M01 AP001-M01
Make KSB KSB KSB
KRTF 40- KRTE 80- KRTF 40-
Type
250/54UG 250/74UG 250/54UG
No of pumps Nos. 2 2 2

Speed RPM 1450 1450 1450

Rated flow m3/hr 15.84(4.4KG/Sec) 108(30KG/Sec) 18(5 KG/Sec)

Rated head m --- --- ---

Power KW 1.2 6 1

Stages Nos. 1 1 1
0
Liquid temp range C 20-40 20-40 20-40

Material of construction CAST IRON CAST IRON CAST IRON

Pump housing JL 1040(GG-25) JL 1040(GG-25) JL 1040(GG-25)

Impeller JL 1040(GG-25) JL 1040(GG-25) JL 1040(GG-25)

MOTOR:

Make KSB KSB KSB

Type --- --- ---

Rated current A 11.7 15.2 11.7

Rated voltage V 415 415 415

No.of phase 3 3 3

Rated power KW 5.5 7.5 5.5

Starting current % --- --- ---

Power factor 0.8 0.81 0.8

Rated speed RPM 1450 1440 1430

Insulation class F F F

Enclosure class --- --- ---

--- --- ---

Efficiency %

45
 GM SUMP PUMP GM SUMP PUMP
PUMPS Unit
(01UGH) (02UGH)
00GMF41/42 00GMF31/32
KKS
AP001-M01 AP001-M01
Make KSB KSB

Type KRTE 80-250/74UG KRTE 80-250/74UG

No of pumps Nos. 2 2

Speed RPM 1450 1450

Rated flow m3/hr 79.2(22 KG/Sec) 126(35 KG/Sec)

Rated head m --- ---

Power KW 5 7

Stages Nos. 1 1
0
Liquid temp range C 20-40 20-40

Material of construction CAST IRON CAST IRON

Pump housing JL 1040(GG-25) JL 1040(GG-25)

Impeller JL 1040(GG-25) JL 1040(GG-25)

Motor:

Make KSB KSB

Type --- ---

Rated current A 15.2 22.7

Rated voltage V 415 415

No.of phase 3 3

Rated power KW 7.5 11.8

Starting current % --- ---

Power factor 0.81 0.82

Rated speed RPM 1440 1465

F WITH TEMP. RISE
Insulation class F
ACCORDING TO B
Enclosure class --- ---

Efficiency % --- ---

46
 7.0 TANKS:
HCL Storage NaOH storage NaOCl storage Neutralisation
TANKS:
Tank Tank Tank Tank
00GCN41/42 00GCN81/82 00PUN10/20 00GCR11/12
KKS
BB001 BB001 BB001 BB001
Parameters Unit
Diluted acid and
Medium strength % 30 - 33 50 NaOCl
caustic
Capacity m3 17 11 90 76
Design Pressure bar Hydrostatic Hydrostatic --- Hydrostatic
0
Design Temperature C 50 50 --- 50
Working Pressure Static Static --- Static
0
Working Temperature C 45.6 45.6 --- 45.6
Material of construction FRP FRP FRP FRP
Outside protection UV Stabilised UV Stabilised --- UV Stabilised
Inside protection Liner Vinylester Liner Vinylester --- Liner Vinylester

Acid vapor Activated Anion Cation CIP RO

TANKS:
lock carbon filter Exchanger Exchanger Tank
00GCB51/52 00GCF21/22 00GCF11/12 00GCP50
KKS 00GCN40AT001
AT001 AT001 AT001 BB001
Parameters Unit
Water/Diluted Clarified Filtered raw Filtered raw Diluted acid
Medium strength %
HCL water water water and caustic
Capacity m3 0.2 8.1 5.2 3.2 0.6
6 (Hydro test 6 (Hydro test 6 (Hydro test
Design Pressure bar Hydrostatic Hydrostatic
pr. = 7.8 bar) pr. =7.8 bar) pr. =7.8 bar)
0
Design Temperature C 50 50 50 50 50
Working Pressure Static 4 4 4 Static
0
Working Temp. C 45.6 45.6 45.6 45.6 45.6
Material of
FRP Carbon steel Carbon steel Carbon steel FRP
construction
UV
Outside protection UV Stabilised Steel Painted Coating Coating
Stabilised
Rubber Rubber
Liner
Inside protection Liner Vinylester Steel Painted lining 4.5 lining 4.5
Vinylester
mm mm

Degasser Gravel Permeate Regeneration

TANKS: Mixed Bed
Tank Filter Tank Boiler
00GCH10 00GCB21/22 00GCF71 00GCK02 00GCP30
KKS
BB001 AT001 AT001 BB001 AH001
Parameters Unit
Filtered Clarified raw Permeate
Medium strength % Permeate Water
water water RO
Capacity m3 7.6 6.3 1.5 8.1 5.3
6 (Hydro test 6 (Hydro test 6 (Hydro test
Design Pressure bar Hydrostatic Hydrostatic
pr.=7.8 bar) pr.=7.8 bar) pr.=7.8 bar)
0
Design Temperature C 50 50 50 50 80
Working Pressure Static 4 4 Static 4
0
Working Temp. C 45.6 45.6 45.6 45.6 max 80
Material of Stainless
FRP Carbon steel Carbon steel FRP
construction steel
UV Steel UV
Outside protection Coating ---
Stabilised Painted Stabilised
Rubber
Liner Steel Liner
Inside protection lining 4.5 ---
Vinylester Painted Vinylester
mm

47
 Filtered Clarified
Clarified DM
Rasin RO Feed water main raw
TANKS: Raw water
Rinsing tank water storage water
storage tank
tank storage tank
00GCP80 00GCK01 00GAD20 00GAD30 00GAD11/12
KKS
BB001 BB001 BB001 BB001 BB001
Parameters Unit
Clarified raw Clarified Clarified raw
Medium strength % water DM water
water raw water water
Capacity m3 2.1 8.1 400 50 6500*2
Design Pressure bar Hydrostatic Hydrostatic --- --- ---
0
Design Temperature C 50 50 --- --- ---
Working Pressure Static Static --- --- ---
0
Working Temp. C 45.6 45.6 15 -30 --- ---
Material of Carbon
FRP FRP Carbon steel RCC
construction steel
Outside protection UV Stabilised UV Stabilised --- --- ---
Liner Liner Epoxy Epoxy
Inside protection ---
Vinylester Vinylester Coating Coating

DM water storage Condensate

TANKS: Potable water tank
tank storage tank

KKS 00GHC01/02BB001 00LCP01BB001 00GKB10BB001

Parameters Unit
DM Water
Medium strength % DM Water Potable water
(Condensate)
Capacity m3 800*2 400 32
Design Pressure bar --- --- ---
0
Design Temperature C 60 100 55
Working Pressure Atm. Atm. Atm.
0
Working Temperature C 60 100 60
Material of construction IS 2062 SA 240 GR. 304 SA 240 GR. 304
Outside protection --- --- ---
Inside protection --- --- ---

MIXING TANK
TANKS: GB 1 GB 2 GC
CLARIFIER CLARIFIER CLARIFIER
Parameters Unit 00GBD21BB001 00GBD22BB001 00GCD20BB001
Medium strength % Raw water Raw water Raw water
Capacity m3 82.7 82.7 4.4
Design Pressure bar --- --- ---
0
Design Temperature C --- --- ---
Working Pressure Hydrostatic Hydrostatic Hydrostatic
0
Working Temperature C --- --- ---
Material of construction Concrete Concrete carbon steel
Outside protection --- --- coated
Inside protection --- --- coated

48
 COAGULATION TANK
TANKS: GB 1 GB 2 GC
CLARIFIER CLARIFIER CLARIFIER
Parameters Unit 00GBD21BB002 00GBD22BB002 00GCD20BB002
Medium strength % Raw water Raw water Raw water
Capacity m3 82.7 82.7 8.8
Design Pressure bar --- --- ---
0
Design Temperature C --- --- ---
Working Pressure Hydrostatic Hydrostatic Hydrostatic
0
Working Temperature C --- --- ---
Material of
Concrete Concrete carbon steel
construction
Outside protection --- --- coated
Inside protection --- --- coated

FLOCULATION TANK
TANKS: GB 1 GB 2 GC
CLARIFIER CLARIFIER CLARIFIER
Parameters Unit 00GBD21BB003 00GBD22BB003 00GCD20BB003
Medium strength % Raw water Raw water Raw water
Capacity m3 82.7 82.7 4.4
Design Pressure bar --- --- ---
0
Design Temperature C --- --- ---
Working Pressure Hydrostatic Hydrostatic Hydrostatic
0
Working Temperature C --- --- ---
Material of construction Concrete Concrete carbon steel
Outside protection --- --- coated
Inside protection --- --- coated

SLUDGE
POLYELETROLYTE PRESSURISED ACIDIFICATION
TANKS: STORAGE
PREPARATION TANK AIR TANK TANK
TANK
00GBN51/52 00GBS40 00GCX15 00GBS51/52
KKS
BB001 BB001 BB001 BB001
Parameters Unit
Medium strength % Polyelectrolyte solution Sludge Air Diluted HCL
Capacity m3 1.8 238 300 Litre 160
Design Pressure bar Hydrostatic --- 8 static
Design 0
C 50 --- 50 50
Temperature
Working
static --- 6 static
Pressure
Working 0
C 45.6 --- 50 45.6
Temperature
Material of
FRP concrete Galvanized steel FRP
construction
Outside
U V stabilised Galvanized U V stabilised
protection
Inside protection liner- vinylester coated Galvanized liner- vinylester

49
 ALUMINIUM ALUMINIUM
ALUMINIUM
TANKS: SULPHATE SULPHATE
SULPHATE SILO
DOSING TANK PREPARATION TANK
Parameters Unit
Aluminium Sulphate Aluminium Sulphate
Medium strength % Aluminium Sulphate
solution solution
Capacity m3 37.7 2.81 1.58
Design Pressure bar Hydrostatic Hydrostatic Hydrostatic
0
Design Temperature C 45 50 50
Working Pressure Hydrostatic static static
0
Working Temperature C 45.6 45.6 45.6
Carbon steel (IS
Material of construction Carbon steel (IS 2062) Carbon steel (IS 2062)
2062)
Outside protection coating coating coating
Inside protection coating coating coating

8.0 CRANE DETAILS:

Travel Speed in
Height Working m/min Slewing
Sr KKS -1
Location Make Capacity of Lift speed in speed min & Span
No. code
in m m/min Cross Long range
travel travel

Gas & Steam BRUNNHUBER Main Hoist - 370 t 0.05 -1.0

1
turbine Building KRANTECHNIK
SMM01
(Erection load)/ 140 t 13 /085-1.7
10 20 --- 28 m

Auxiliary hoist 1 - 20 t 0.6-8.0 ---

Auxiliary hoist 2 - 2 t 0.6-12.5 ---

Gas & Steam BRUNNHUBER Main Hoist - 370 t / 140 0.05 -1.0
2
turbine Building KRANTECHNIK
SMM02
t 13 /085-1.7
10 20 --- 28 m

Auxiliary hoist 1 - 20 t 0.6-8.0 ---

Auxiliary hoist 2 - 2 t 0.6-12.5 ---

Gas & Steam BRUNNHUBER Main Hoist - 370 t / 140 0.05 -1.0
3
turbine Building KRANTECHNIK
SMM03
t 13 /085-1.7
10 20 --- 28 m

Auxiliary hoist 1 - 20 t 0.6-8.0 ---

Auxiliary hoist 2 - 2 t 0.6-12.5 ---

Gas & Steam

VETTER
turbine 10SMM 0.5/0.125 &
4 Fordertechnic 2.5 t - --- 10/1.6 20/5 0 Swing - 7 m
Building - Jib 02 360
GmbH
Crane

50
 Gas & Steam
VETTER
turbine 10SMM 0.5/0.125 &
5 Fordertechnic 2.5 t - --- 10/1.6 20/5 0 Swing - 7 m
Building - Jib 03 360
GmbH
Crane
Gas & Steam
VETTER Swing - 7m.
turbine 20SMM 0.5/0.125 &
6 Fordertechnic 2.5 t - --- 10/1.6 20/5 0 Jib clearance
Building - Jib 02 360
GmbH 11.15 m
Crane
Gas & Steam
VETTER
turbine 20SMM 0.5/0.125 &
7 Fordertechnic 2.5 t - --- 10/1.6 20/5 0 Swing - 7 m
Building - Jib 03 360
GmbH
Crane
Gas & Steam
VETTER
turbine 30SMM 0.5/0.125 &
8 Fordertechnic 2.5 t - --- 10/1.6 20/5 0 Swing - 7 m
Building - Jib 02 360
GmbH
Crane
Gas & Steam
VETTER
turbine 30SMM 0.5/0.125 &
9 Fordertechnic 2.5 t - --- 10/1.6 20/5 0 Swing - 7 m
Building - Jib 03 360
GmbH
Crane
Feed Water
BRUNNHUBER
10 Pump SML01 10 t - 0.8/5.0 5/20 5/20 --- 10.5 m
KRANTECHNIK
House
Gas Reducing BRUNNHUBER
11 SME01 1.6 t Manual Manual Manual --- 5.7
Station KRANTECHNIK
Cooling Water
BRUNNHUBER
12 Pump SMR02 27 t - 0.63/4.0 5/20 5/20 --- 13.9
KRANTECHNIK
building
Cooling Water
BRUNNHUBER
13 Pump SMR01 5t - 1.0/4.0 2.5/10 5/20 --- 2.09
KRANTECHNIK
building
Raw Water Pump
VETTER KRANE 02SMG 0 Swing -2 m,jib
14 House - Jib
MIT SYSTEM 01
1.3 t - 16 - - & 360
clearance 3 m
Crane
Fire Fighting USG
15
Pump House
PLANETA
SMA02
2.5 t 4.25 - - - - -

Center Water
UTB
16 Chiller PLANETA 4.0 t 5 - - - - -
SMA05
Building
Black Start DG UBN
17 PLANETA 500 Kg 7 - - - - -
set SMA07

Water Treatment UGD

18 PLANETA 1.5 t 5 - - - - -
Plant SMA06
Intake Well Pump
19 House (Circulat PLANETA GAF 10 t 7 0.5/5 10 15 - 12.260 m
EOT)

20 Top Filter House PLANETA MBL 250 kg - - - - - -

Switch Yard UAB

21 PLANETA 1.5 t 9 - - - - -
control Room SMA01
Raw Water
UGJ
22 Treatment PLANETA 2.5 t 15 - - - - -
SMA03
Building
Raw Water
UGJ
22 Treatment PLANETA 5.5 t 15 - - - -
SMA04
Building
Generator Circuit UBX
23 PLANETA 500 Kg 11.4 - - - - -
Breaker SMA08

_0UMC
24 GT & ST Building PLANETA 500 Kg 5.5 - - - - -
SMA10
URA
2.0 t 4.5
24 Cooling Tower PLANETA SMR04/ - - - - -
500 Kg 4.5
05

51
 9.0 HVAC System:

9.1 SPLIT UNITS (VRF TYPE):

00UBN
SPLIT UNITS (VRF
(BLACK START DIESEL
TYPE) GENERATOR BUILDING)
Type Outdoor Unit Indoor Unit
Make G D Media G D Media
00SAC20 AH004,
00SAC20 AH005,
00SAC20 AH006,
00SAC20 AH001,
00SAC20 AH007,
KKS 00SAC20 AH002,
00SAC20 AH008,
00SAC20 AH003
00SAC20 AH009,
00SAC20 AH010,
00SAC20 AH011
Capacity, Model, Qty 4TR, MDV-D140W/ S- 2 Nos. 1.6TR, MDV-D56G - 8 Nos.
Capacity, Model, Qty 2.85TR, MDV-D100W/ S- 1 NO.
48000 BTU/h (FOR 4TR)
19200 BTU/h
Cooling Capacity 34285 BTU/h (FOR 2.85 TR)
Input Motor Power 50 W
Power supply 380V, 50 Hz, 3 ph 220-240V, 50 Hz, 1 ph
Speed (High/ Med./ Low)
1180/1050/800
(RPM)
No. of Rows 0f coil 2
Indoor Unit Air Flow
1150/800/650
(High/ Med./ Low) (CMH)

00UGJ
SPLIT UNITS (VRF TYPE) COOLING TOWER MAKE UP
WATER TREATMENT STRUCTURE

Type Outdoor Unit Indoor Unit

G D Media G D Media
Make
00SAG20 AH003,
00SAG20 AH001, 00SAG20 AH004,
KKS
00SAG20 AH002. 00SAG20 AH005,
00SAG20 AH006,
2.85TR, MDV-D100W/ S, 2 Nos. 1.6TR, MDV- D56G, 4 Nos.
Capacity, Model, Qty

Capacity, Model, Qty

34285 BTU/ h 19200 BTU/h
Cooling Capacity
50 W
Input Motor Power
380V, 50 Hz, 3 ph 220-240V, 50 Hz, 1 ph
Power supply
Speed (High/ Med./ Low)
1180/ 1050/ 800
(RPM)

No. of Rows 0f coil 2

Indoor Unit Air Flow
(High/ Med./ Low) (CMH) 1150/ 800/ 650

52
 9.2 TUBE AXIAL FANS:

00UBN
(BLACK START UMC UCB/ URD
TUBE AXIAL
DIESEL (Gas & Steam Turbine COOLING WATER PUMP
FAN GENERATOR Building) BUILDING
BUILDING)

Type Tube Axial Fan Tube Axial Fan Tube Axial Fan

10/20/30SAM15
00SAC20 AN001, AN001/002 00SAC41 AN001 00UCB,
KKS
00SAC20 AN002 10/20/30SAM14 00SAC41 AN002 00UCB
AN001/002

Make Nicotra Nicotra Nicotra

Qty. 2 4 2

Capacity 500 CMH 9000 CMH 750 CMH & 500 CMH

Static Pressure 6 mm 10 mm 6 mm

Fan Model ADT 315 ADT 630 ADT 315

Fan Blade MOC Aluminium Aluminium Aluminium

0.03 ( for 750 CMH)

Peak KW 0.02 0.46
0.02( for 500 CMH)

58 ( for 750 CMH)

Total Efficiency 47 78
47 ( for 500 CMH)

1400 ( for 750 CMH)

Fan RPM 1440 960
1440 ( for 500 CMH)

Fan Motor KW 0.37 0.55 0.37

No. of Poles 4 6 4

Fan Motor
IP- 55 IP- 55 IP- 55
Protection

Phase 3 3 3

53
 00UGJ
00UCA
COOLING TOWER 00USV/ 00UGD 00UAB
TUBE AXIAL Central
MAKE UP WATER Laboratory &Water Grid Switch
FAN Control Room
TREATMENT Treatment Plant Building. Gear Building
Building
STRUCTURE
Tube Axial Fan Tube Axial Fan Tube Axial Fan Tube Axial Fan
Type
00SAC31
00SAC11 AN001 AN001
00UAB0109; 00UCA0105;
00SAC11 AN002 00SAC31
00SAS21 AN003 00USV, 00UAB0108; AN002
00SAG21 AN005 00UGJ,
00SAS21 AN004 00USV, 00SAC11 AN003 00UCA0111;
KKS 00SAG21 AN006 00UGJ,
00SAS21 AN006 00USV, 00UAB0107; 00SAC31
00SAG21 AN007 00UGJ
00SAC21 AN007 00USV. 00SAC11 AN005 AN004
00UAB0106; 00UCA0107;
00SAC11 AN006 00SAC31
00UAB0106. AN005
00UCA01.
Make Nicotra Nicotra Nicotra Nicotra

Qty. 3 4 5 4
4000 CMH, 5000 CMH 4001 CMH, 1500 CMH
Capacity 500 CMH 500 CMH
& 10000 CMH & 500 CMH
Static Pressure 6 mm 6 mm 6 MM 6 MM
ADT 400 (for 4000 CMH);
ADT 315 (for 500 CMH);
ADT 500 (for 5000 CMH);
Fan Model ADT 500 (for 1500 CMH); ADT 315 ADT 315
ADT 630 (for 10000
ADT 400 (for 4000 CMH).
CMH).
Fan Blade MOC Aluminium Aluminium Aluminium Aluminium
0.19 ( for 4000 CMH) 0.19 (for 4000 CMH);
Peak KW 0.3( for 5000 CMH) 0.06 (for 1500 CMH); 0.02 0.02
0.42( for 10000 CMH) 0.02 (for 500 CMH).
52 ( for 4000 CMH)
52 ( for 4000 & 1500 CMH)
Total Efficiency 66 ( for 5000 CMH) 47 47
47 ( for 500 CMH)
75 ( for 10000 CMH)
1400 ( for 4000 CMH) 1400 (for 4000 CMH);
Fan RPM 1440 ( for 5000 CMH) 960 (for 1500 CMH); 1440 1440
960 ( for 10000 CMH) 1440 (for 500 CMH).
0.37 ( for 4000 CMH)
Fan Motor KW 0.37 ( for 5000 CMH) 0.37 0.37 0.37
0.55 ( for 10000 CMH)
4 ( for 4000 & 5000 CMH) 4 ( for 4000 & 500 CMH)
No. of Poles 4 4
6 ( for 10000 CMH) 6 ( for 1500 CMH)
Fan Motor
IP- 55 IP- 55 IP- 55 IP- 55
Protection
Phase 3 3 3 3

54
9.3 AIR WASHER UNITS (10/20/30 UMC)

Make Ethos

Type Air Washer Unit

KKS 10/20/30SAM20/21/22 AN001

System Gas & Steam Turbine Building

Qty. 3

Capacity 86000CMH

Static Pressure 100mm

Fan Make Kruger

Fan outlet velocity 11.8 mps

Fan RPM 790

Fan BHP 42.42

Fan Efficiency 81.8

Noise level at Fan outlet 94.8

Motor HP 50

RPM 1500

Prefilter Make Dyna/ Airtech

Specification 90% DN to 10 microns

Construction GI/ Aluminium Construction

Air Washer Section 2 Bank spray Arrangement with GI pipe

Total spray Nozzles 104

water Required 250 GPM

Water Pump 5 HP

Water pump impeller MOC Bronze

55
 9.4 AIR HANDLING UNIT:

AIR HANDLING UNIT AHU FOR UCB/ URD BUILDING USV/ UGD BUILDING
Type Supply air AHU Supply air AHU
00SAC40 AN001 00UCB 00SAS20 AN001 00USV
KKS
00SAC40 AN002 00UCB 00SAS23 AN001 00USV
SAC40 cooling water control/ SAR10 SAS20 Laboratory & Water Treatment
System cooling tower pump building Plant
00UCB/URD Building 00USV/ 00UGD.
Make Ethos Ethos
Qty. 2 2
Capacity 6640 CMH 19285 CMH
Static presssure 65 MM 65 MM
Fan make Kruger Kruger
Fan RPM 1641 892
Fan BHP 2.17 6.03
Fan Efficiency 77.6 80.4
Motor HP 3 7.5
Prefilter specification 90% DN to 10 microns 90% DN to 10 microns
GI/ Aluminium Construction (Flange
Construction
Type) GI/ Aluminium Construction
Fine filter Speification - 95% DN to 5 microns
Outer skin 24G GP Powder coated 24G GP Powder coated
Inner skin 24G GP Plain 24G GP Plain
43 MM Thick PUF with Thermal break 43 MM Thick PUF with Thermal break
Insulation
panel panel
Type Return air AHU Return air AHU
00SAC41 AN003 00UCB 00SAS21 AN001 00USV
KKS
00SAC41 AN004 00UCB 00SAS21 AN002 00USV
SAC40 cooling water control/ SAR10 SAS20 Laboratory & Water Treatment
System cooling tower pump building Plant
00UCB/URD Building 00USV/ 00UGD.
Make Ethos Ethos
Qty. 2 2
Capacity 5075 CMH 9930 CMH
Static presssure 25 MM 25 MM
Fan make Kruger Kruger
Fan RPM 1734 758
Fan BHP 0.87 1.24
Fan Efficiency 63.7 79.2
Motor HP 1.5 1.5
Outer skin 24G GP Powder coated 24G GP Powder coated
Inner skin 24G GP Plain 24G GP Plain
43 MM Thick PUF with Thermal break 43 MM Thick PUF with Thermal break
Insulation
panel panel

56
AIR HANDLING UNIT UAB BUILDING UCA BUILDING
Type Supply air AHU Supply air AHU
00SAC10 AN001 00UAB0204 00SAC30 AN001 00UCA0104
KKS 00SAC10 AN002 00UAB0204 00SAC30 AN002 00UCA0104
SAC10 Grid Switch Gear Building SAC30 Central Control Room Building
System 00UAB 00UCA
Make Ethos Ethos
Qty. 2 2
Capacity 32396 CMH 33230 CMH
Static pressure 66 MM 65 MM
Fan make Kruger Kruger
Fan RPM 866 875
Fan BHP 10.39 10.74
Fan Efficiency 80.8 80.5
Motor HP 12.5 15
Prefilter specification 90% DN to 10 microns 90% DN to 10 microns
Construction GI/ Aluminium Construction GI/ Aluminium Construction
Fine filter Specification 95% DN to 5 microns 95% DN to 5 microns
Outer skin 24G GP Powder coated 24G GP Powder coated
Inner skin 24G GP Plain 24G GP Plain
43 MM Thick PUF with Thermal break
Insulation panel 43 MM Thick PUF with Thermal break panel
Type Return air AHU Return air AHU
00SAC11 AN007 00UAB0204 00SAC31 AN003 00UCA0104
KKS 00SAC11 AN008 00UAB0204 00SAC31 AN009 00UCA0104
SAC10 Grid Switch Gear Building SAC30 Central Control Room Building
System 00UAB 00UCA
Make Ethos Ethos
Qty. 2 2
Capacity 24582 CMH 30065 CMH
Static presssure 25 MM 25 MM
Fan make Kruger Kruger
Fan RPM 739 510
Fan BHP 3.9 3.91
Fan Efficiency 68.7 78.9
Motor HP 5 5
Outer skin 24G GP Powder coated 24G GP Powder coated
Inner skin 24G GP Plain 24G GP Plain
43 MM Thick PUF with Thermal break
Insulation panel 43 MM Thick PUF with Thermal break panel

57
 UCB/ URD 00UAB 00UCA
9.5 INLINE COOLING WATER Grid Switch Central Control
CABINET FANS PUMP BUILDING Gear Building Room Building

Type Inline Cabinet Fan Inline Cabinet Fan Inline Cabinet Fan

00SAC10 AN003
00UAB0101;
00SAC10 AN004
00UAB0101;
00SAC10 AN005
KKS 00SAR12 AN001 00URD 00SAC30 AN003 00UCA0104
00UAB0101;
00SAC10 AN006
00UAB0101;
00SAC10 AN007
00UAB0104.

Make Ethos Ethos Ethos

Qty. 1 5 1

Capacity 14000 CMH 8000 CMH & 7000 CMH 6500 CMH

25 mm (for 8000 CMH)

Static Pressure 20 mm 20 mm
20 mm (for 7000 CMH)

Fan Make Kruger Kruger Kruger

707 (for 8000 CMH)

Fan RPM 537 739
758 (for 7000 CMH)
0.99 (for 8000 CMH)
Fan BHP 1.4 0.69
0.72 (for 7000 CMH)
78.8% (for 8000 CMH)
Fan Efficiency 79.70% 77.50%
76.9% (for 7000 CMH)
1.5 (for 8000 CMH)
Motor HP 2 1
1 (for 7000 CMH)
1500 (for 8000 CMH)
Motor RPM 1500 1500
1500 (for 7000 CMH)

Prefilter Specification - 90 % DN to 10 microns 90 % DN to 10 microns

Single Skin 20 G
Single Skin 20 G GP
(for 8000 CMH) & 16 G Single Skin 16 G GP
Sheets Outside Powder
(for 7000 CMH) GP Sheets Sheets Outside Powder
M.O.C. Coated with Extruded
Outside Powder Coated Coated with Extruded
Aluminium Frame
with Extruded Aluminium Aluminium Frame Construction.
Construction.
Frame Construction.

58
 9.6 ELECTRIC STRIP HEATER

00USV/ 00UGD
ELECTRIC STRIP UCB/ URD LABORATORY & WATER
HEATER COOLING WATER PUMP TREATMENT PLANT
BUILDING BUILDING.
Duct Heaters with Flame Proof
Duct Heaters with Flame Proof
Type Junction box
Junction box Flange Type
Flange Type
00SAC40 AH001 00UCB, 00SAS20 AH001 00USV,
KKS
00SAC40 AH002 00UCB 00SAS23 AH001 00USV
Make Daspass Daspass
Qty. 2 2
Capacity 6 KW 12 KW
Banks Three in each unit Three in each unit
No. of Elements Nine in each unit Nine in each unit
Voltage 230-415 V AC, 50 Hz, Three Phase 230-415 V AC, 50 Hz, Three Phase
Sheathing of heating element Aluminium Aluminium
Heating Coil Nr/ Cr Wire Nr/ Cr Wire
Thermostat limiter, Temperature Thermostat limiter, Temperature
Controls
Switch. Switch.
Insulation Fiber Glass Insulation Fiber Glass Insulation
Test
Visual Dimensional/ Visual Dimensional/ Visual
Input ,+/- 10% ,+/- 10%
High Voltage 1500 Volts for one minute 1500 Volts for one minute
Insulation Resistance 10 Mega Ohm or above 10 Mega Ohm or above

00UCA
ELECTRIC STRIP 00UAB CENTRAL CONTROL ROOM
HEATER GRID SWITCH GEAR BUILDING BUILDING
Duct Heaters with Flame Proof Duct Heaters with Flame Proof
Type Junction box Flange Type Junction box Flange Type
00SAC10 AH001 00UAB0102, 00SAC30 AH001 00UCA0123;
KKS 00SAC10 AH002 00UAB0202. 00SAC30 AH003 00UCA0126.
Make Daspass Daspass
Qty. 2 2
Capacity 30 KW 18 KW & 9 KW
Banks Three in each unit Three in each unit
No. of Elements Nine in each unit Nine in each unit
Voltage 230-415 V AC, 50 Hz, Three Phase 230-415 V AC, 50 Hz, Three Phase
Sheathing of heating
element Aluminium Aluminium
Heating Coil Nr/ Cr Wire Nr/ Cr Wire
Thermostat limiter, Temperature Thermostat limiter, Temperature
Controls Switch. Switch.
Insulation Fiber Glass Insulation Fiber Glass Insulation
Test
Visual Dimensional/ Visual Dimensional/ Visual
Input ,+/- 10% ,+/- 10%
High Voltage 1500 Volts for one minute 1500 Volts for one minute
Insulation Resistance 10 Mega Ohm or above 10 Mega Ohm or above

59
 9.7 STRAINERS:

00USV/ 00UGD
UCB/ URD Laboratory & Water
STRAINER COOLING WATER PUMP Treatment Plant 00UAB
BUILDING Building . Grid Switch Gear Building
Type STRAINERS STRAINERS STRAINERS
00QKS10 AT002
00QKC40 AT002 00UCB, 00USV, 00QKC10 AT002 00UAB,
KKS
00QKC41 AT002 00UCB. 00QKS11 AT002 00QKC11 AT002 00UAB.
00USV.
Make Trishul Trishul Trishul
Qty. 2 2 2
Type Y Strainer Y Strainer Y Strainer
Size Range 40 mm to 300 mm 40 mm to 300 mm 40 mm to 300 mm
Cast iron to IC 210 GR Cast iron to IC 210 GR
FG 200 with Brass/ S.S. FG 200 with Brass/ S.S.
Screen Screen

Cast Carbon steel Cast Carbon steel

Cast iron to IC 210 GR confirming to ASTM A confirming to ASTM A 216
Material of construction FG 200 with Brass/ S.S. 216 GR WCB with GR WCB with Brass/ S.S.
Screen Brass/ S.S. Screen Screen

Cast Stainless steel Cast Stainless steel

confirming to ASTM A confirming to ASTM A 351
351 GR CF8/ CF8M GR CF8/ CF8M with S.S.
with S.S. Screen Screen

00UCA
STRAINER Central Control Room Building QKA System

Type STRAINERS STRAINERS

00QKA01 AT001 00UTB01;
00QKA02 AT001 00UTB01;
00QKA03 AT001 00UTB01;
00QKA01 AT002 00UTB;
00QKC30 AT002 00UCA; 00QKA02 AT002 00UTB;
KKS 00QKC31 AT002 00UCA. 00QKA03 AT002 00UTB.

Make Trishul Trishul

Qty. 2 6

Type Y Strainer Y Strainer

Size Range 40 mm to 300 mm 40 mm to 300 mm

Cast iron to IC 210 GR
FG 200 with Brass/ S.S. Screen Cast iron to IC 210 GR
FG 200 with Brass/ S.S. Screen
Cast Carbon steel confirming to
ASTM A 216 GR WCB with Brass/ Cast Carbon steel confirming to ASTM A
Material of construction
S.S. Screen 216 GR WCB with Brass/ S.S. Screen

Cast Stainless steel confirming to Cast Stainless steel confirming to

ASTM A 351 GR CF8/ CF8M with ASTM A 351 GR CF8/ CF8M with S.S.
S.S. Screen Screen

60
 10.0 CHILLER UNIT:

10.1 Water cooled screw chiller for QKA system:

Water cooled Semi
Type hermetic Screw Chiller
00QKA01 AN001 00UTB01;
00QKA02 AN001 00UTB01;
KKS 00QKA03 AN001 00UTB01.

System 00QKA Central Water Chiller Building 00UTB

Make Voltas

Chiller Details

Model WDX100P06ES3244

Qty. 3

Capacity 100 TR

Nominal Capacity 352 KW

Exact capacity at
352 KW
Design Condition

Refrigent R -134a
Chilled water temp. at
11 ºC/ 6 ºC
Inlet/ Outlet

Chilled Water Flow Rate 60 CMH

Condenser water temp. at
32 ºC/ 36 ºC
Inlet/ Outlet

Condenser Water Flow Rate 95 CMH

Compressor Detail

Type Semi hermetic Screw Compressor

Make J & E Hall

Model HSS 4222

No of stages Stepless

Casing Material Cast Iron

Operating Speed 2980

Drive Type Direct

Compressor Motor

Make ABB

Rated Output 102 KW

RPM 2980

No of Poles 2

Permissible Voltage Variation 400 V +/- 10%

Starting Currrent 367 A

61
Full Load Current 228 A

Motor Starter Detail

Type DOL

Make Siemens or Eqvt.

Condenser Detail

Model 09166

Shell Dia/ Tube Length 457 mm OD/ 2135 mm

No of tubes 182

Dia. Of tubes 18 mm OD

Tube material & Thickness Cu ASTM B75, C12200, 1.1 mm Thick

Effective Heat Transfer Area (sqmt) 21.94 m2

No of passes 2

Pressure Drop (Water Side) 5 psi

Fouling Factor (British units) 0.001 FPS

Liquid Sub cooling (ºC) 3 ºC

Safety Valve with
Single Relief Valve
Changeover Valve Provided

Evaporator Details

Model No 10126-2

Shell Dia/ Tube Length 406 mm OD/ 2131 mm

Dia. Of tubes 15.875 mm OD

Effective Heat Transfer Area (sqmt) 30.1 m2

No of passes 4

Pressure Drop (Water Side) 5 psi

Fouling Factor (British units) 0.0005 FPS

Liquid Distributed Arrangement Splash Plate

Expansion Device Details VJE35 X 2 Nos.

Lubrication System Discharge Pressure Differential

Capacity control system Slide valve Arrangement

Microprocessor Control Panel IP-55

Power Panel IP-55

62
10.2 Chilled Water Pumps for QKA System:
Type Chilled Water Pumps
00QKA01 AP002 00UTB;
KKS 00QKA02 AP002 00UTB;
00QKA03 AP002 00UTB;
System 00QKA Central Water Chiller Building 00UTB

Make Mather & Platt

Pump Model ET- 15

Type of Pump End Suction

Qty. 3

Discharge 74 CMH

Head 70 m

Specific Gravity 1

Efficiency 72%

Pump Speed 2960 RPM

NPSHR 2.6 M

SOH 73 M

Power Absorbed 19.59 KW

Type of Drive Motor

Driver Rating 30 KW

Material of Construction

Casing Cast Iron

Impeller SS 304 (CF8)

Shaft EN 8

Neck Ring Cast Iron

Sleeve SS 410

63
10.3 Cooling Water Pump for QKA System:
Type Cooling Water Pumps
00QKA01 AP002 00UTB;
KKS 00QKA02 AP002 00UTB;
00QKA03 AP002 00UTB;
00QKA Central Water
System
Chiller Building 00UTB
Make Mather & Platt

Pump Model ET- 20

Type of pump End Suction

Qty 3

Discharge 92 CMH

Head 30 m

Specific Gravity 1

Efficiency 72%

Pump Speed 1480 RPM

NPSHR 2.3 M

SOH 32.5 M

Power Absorbed 10.44 KW

Type of Drive Motor

Driver Rating 15 KW

Material of Construction:

Casing Cast Iron

Impeller SS 304 (CF8)

Shaft EN 8

Neck Ring Cast Iron

Sleeve SS 410

64
10.4 Cooling Tower for QKA System:
Induced Draft Counter
Type
Flow Cooling Tower
00QKA01 AC001 00USA01;
KKS 00QKA02 AC001 00USA02;
00QKA03 AC001 00USA03;
00QKA Central Water
System
Chiller Building 00UTB
Make Advance

Qty. 3

Air Inlet Temp.(DB) 29.20 ºC

Air Inlet Temp.(WB) 28.30 ºC

Water Inlet Temp. 36 ºC

Water Outlet Temp. 32 ºC

Water Flow Rate 93 CMH

Type of Fills Munters C-10-12

No of Fan Blades 3

Fan Motor 3.75 KW

Fan RPM 960

Pumping Head 4.2 M

Total Cooling Capacity 414780 Kcal/hr

Air Volume 40000 CMH

Sump Capacity/ Basin volume 1010 Liters

Total Water Loss (Evap.) 545 lph

Total Water Loss(Drift) 5 lph

Total Water Loss
177 lph
(Blow Down @ 4 cycles)
Total Make up water Quantity 727 lph

65
 11.0 INTAKEWELL:

11.1 Intake well pumps:

Parameter Unit Main Pump Desilting Pump
Pump
KKS 00GAF11/12AP001 00GAF50AP001
Make Jyoti Ltd. MBH Pumps Pvt.Ltd,A'bad
Type Vertical Turbine-550T4C4 PD-4/40, Non clogging type

No of pumps Nos. 2 1
Stages Nos. 1 1
Speed RPM 1450 2900
Rated flow m3/hr 1550 150
Rated head m 30.6 36
Shut of head m 46.5
Power KW 180 30
Bowl assembly efficiency % 86.5 68
0
Liquid temp range C
Turbidity ppm Up to 3000
Material of construction
Bowl 2% Ni Cast Iron C.I IS210 FG-260
Impeller SS CF8M SS316
Motor:
Make
Frame size CVD380
Full load current A 19
Current at rated head A 16.3
Rated voltage V 6600
No. of phase 3
Rated power KW 185
Starting Method Soft start
Power factor 0.9
Rated speed RPM 1492
Insulation class
Enclosure class
Efficiency % 93

66
11.2 Soft Starter for Intake well pump:
Unit
Parameter
Make Innovative Technomics Pvt. Ltd

Type LSC1-190-M

Nos. of starter 2

Supply voltage V 6600

Rating KW 190

Starting current p.u 3.8

Starting torque p.u 0.428

Starting Voltage p.u 0.585

Run Voltage p.u 1

Acceleration Time Sec 18-20

Power frequency withstand voltage-
KVrms 14.2
1min
Short circuit withstand: Short time &
KA rms/peak 2
Dynamic
Degree of protection IP51

67
12.0 FIRE FIGHTING SYSTEM:

12.1 Fire water

pumps ELECTRIC MOTOR DIESEL ENGINE
Unit DRIVEN PUMP DRIVEN PUMP JOCKEY PUMP
KKS 00SGA01AP001 00SGA02AP001 00SGA03AP001
Kirloskar Brothers
Make Kirloskar Brothers ltd. ltd. Kirloskar Brothers ltd.
Horizontal split
Horizontal split casing casing Horizontal split casing
Type [6UP4F(L)] [6UP4F(L)] (CPHM 25/26A)
No.of pumps 1 1 1
No.of stages 1 1 1
Design Flow m3/hr 454.2 454.2 8.65
Design Head m 90 90 100
Required Power KW 160 125.97 3
Efficiency % 78 78 36
RPM
Speed 1480 1480 2900
MWC
NPSHR 3.5 3.5 1.7
0
Liquid temp range C
Material of
construction
Pump housing CI IS 210FG200 CI IS 210FG200 CI IS 210FG200
Impeller BronzeIS318GrLTB2 BronzeIS318GrLTB2 BronzeIS318GrLTB2
Motor:
Make Crompton Greaves Ltd. Crompton Greaves Ltd.
3 Phase, AC Squirrel 3 Phase, AC Squirrel
Type cage induction motor cage induction motor
Full load current A 293 20
Rated voltage V 415.0 + - 10% N/A 415.0 + - 10%
No. of phase 3 3
Rated power KW 180 11
Starting current %
Power factor 0.9 0.88
Rated speed RPM 1488 2920
F (Temp. rise limited to F (Temp. rise limited to
Insulation class class “B”) class “B”)
Enclosure class
Efficiency %

12.2 DIESEL ENGINE: UNIT

Make Kirloskar oil engines ltd.
Model 6SL 1500TA
Speed RPM 1500
Output HP 254
Compression ratio 15.5:1
No. of cylinders 6
Cylinder configuration INLINE
Bore X Stroke Mm 118 X 135
SFC g/hp/hr 165(+ 5% Tolerance)
Governor Operation Mechanical
Piston speed m/sec. 9.45
Lube oil Pressure Kg/cm2 3 to 6
Silencer type Industrial
Cooling system Radiator cooled
68
 13.0 BLACK START DG SET:

13.1 Diesel Generator Set: 00XJQ01/02

Diesel Engine
Particulars Unit
Manufacture Caterpillar
Rated output at site conditions MVA 6
Rated Power factor 0.8
Rated Speed RPM 1000
Rated voltage KV 6.6 , 3 Phase
Rated Frequency Hz 50
No. of cylinder 16
Cylinder bore x piston stroke mm 280 x 300
Total displacement Ltrs. 296
Compressor ratio 13:01
Speed regulator Woodward 2310A load share
Site rating KW 5000
Over load ( 110% for 1 hour KW 5500
No.of Turbocharger 2
Specific fuel consumption at 100% load g/kWh 193.5
Minimal lube oil pressure bar 3.2 Alarm, 2.6 Shutdown
Normal lube oil pressure bar 4.5
0
Max. lube oil temperature C 92 Alarm, 98 Shutdown
Starting system Air start motor

13.2 Synchronous Generator :

Particulars Unit
Make A. V. Kaik
Type DIG 156 O/6
Site Rating MVA 6
Excitation Brushless
Degree of protection
Insulation class B
Voltage Regulation +/- 5
Efficiency at 100% full load at PF = 0.8 % 97.2
at 50% load % 95.2

69
ELECTRICAL SYSTEMS:

• Electrical System Description:

• The electrical system at SUGEN CCPP consists of the following voltage level.
1. Generation level – 20 KV
2. For transmission 400 KV and 220 KV with interconnecting transformer in between the
two.
3. Medium voltage distribution- 6.6 KV feeding all single largest load above 200 KW.
4. Low voltage distribution – 415 V feeding all loads below 200 KW and providing power to all battery
charger and uninterruptible power supply system.
5. Direct current system – 220 V for all DC loads including emergency lighting. 48 V DC system for PLCC.
6. Uninterruptible power supply system - 230 V for the control system and instrumentation.
7. Direct current system – 24 V for the control system and miscellaneous instruments.
8. Lighting and small power distribution – 230 V A.C.

• The plant is of single shaft configuration, so generator is common for GT and ST. Voltage level is
stepped up from generation level to transmission level with the help of generator transformer.
Generators are connected to generator transformer through isolated phase bus duct.
Interconnecting transformers (ICT) are provided for stepping down the voltage level for
distribution to Surat city and also to state grid.
• Unit auxiliary transformers are provided to feed power to MV distribution boards.10/20/30 BBE.
• Auxiliary transformers are provided to feed power to LV distribution boards 10/20/30 BFA & BFE,
00BMA and 00BHA.
• 220 V DC distribution boards are BUB, BUC and BUD.
• The generator is started as synchronous motor with a variable frequency drive (SFC). Two
numbers of SFC units are provided in the plant common for three units.
• Fast acting automatic bus transfer system is provided between MV distribution boards of all units.
• Two numbers of black start diesel generator sets are provided for black start of the plant. Each
one is connected to Unit 10 & 30 MV board. One DG set is sufficient to cater the emergency load
of the plant, but operation of both the DG sets is must for black start of the plant.
• High voltage power evacuation system (switch yard) is equipped with sophisticated control,
protections and metering systems.
• ABT metering system is envisaged for interface points as per CEA regulations.

70
 14.0 GENERATOR:

14.1 Generator: 10/20/30 MKA

Particulars Unit
Make Siemens-Westing house
Model SGEN 5-2000H
Rated Capacity MW/ MVA 379 / 474
Rated voltage KV 20 +/-5%
Rated stator current A 14.838
Rated power factor 0.80
Maximum generator [Lagging] MVAr 360
Maximum generator [Leading] MVAr 200
Short circuit ratio 0.54
Phase connection STAR
No. of terminals brought out 6
Rated speed RPM 3000
Rated frequency Hz 50
Efficiency at MCR condition % 98.89
Field voltage V 534.1
Field current at rated p.f A 3883.9
Exciter
Type 860/4500
Exciter IEEE Model / Type No.
Exciter Nominal Response s-1 3
Max. continuous Excitation current A 3982
Excitation system nominal current(Rated) A 4380
Ceiling current(10s) A 5575
Rated input voltage V 860
Exciter Ceiling Voltage V 988
Control accuracy % <=/- 0.5
Initial excitation time ms <=10
Rated losses without transformer KW 30
Type of cooling Forced air

14.2 Surge Arrester: 10/20/30BAB 45/46/47

Particulars Unit
Make Siemens
Type 3EK7 300 – 4FC4
Operating voltage KV 24
Rated voltage KV 30
Nominal Discharge current (8/20μsec) KA 10
High current impulse at rated discharge current
KA 100
(4/10μsec)
Short Circuit current (0.2 sec) KA 20

71
15.0 Isolated Phase Duct: 10/20/30BAA
Parameter Unit

Make EGE, Czech Republic

Operating Voltage KV 20

Rated Voltage KV 24

Rated current at 320C Amps 14820

Rated Frequency Hz 50

Power frequency withstand voltage- 1 min KV rms 60

Impulse withstand voltage(Peak) 1.2/50
KV peak 125
microsecond wave BIL
Thermal short time current-1 Sec KA 150

Asymmetrical short circuit current (main bus) KA peak >430

0
Max. temp of enclosure C 80

Conductor:

Diameter mm 600

Thickness mm 12

Support Insulators:

Make KUVAG, Austria

Type SGB 24F

Material Cast resin

Branch Connection to UAT:

Rated current at 400C Amps 4000

Operating current Amps 810

Conductor

Diameter mm 600

Thickness mm 12

Thermal short time current-1 Sec KA 150

Asymmetrical short circuit current (main bus) KA peak >430

72
 16.0 Generator Circuit Breaker: 10/20/30BAC
Parameters Unit
Make ABB
Type HECS-100 XL
Rated max. voltage KV 25.3
Maximum Operating Voltage KV 24
Rated continuous current:
without cooling KA 13
with cooling (up to 40 ºC) KA 18
Rated power frequency withstand voltage:
To earth and across circuit breaker/switch contacts KVrms 60
Across isolating distance of disconnector. KVrms 70
Rated impulse withstand voltage:
To earth and across circuit breaker/switch contacts KVpeak 125
Across isolating distance of disconnector. KVpeak 145
Rated peak withstand current KApeak 280
Rated short time withstand current(3s) KA 100
Rated short circuit making current KApeak 280
Rated short circuit breaking current KArms 100
Rated operating sequence CO - 3min - CO
Rated interrupting time ms 60
Operating Time of Disconnector and E/S s 2

17.0 Transformer Details:

Auxiliary
Generator Interconnecting Unit auxiliary SFC SEE
Particulars Unit (LV)
Transformer Transformer Transformer Transformer Transformer
Transformer
10/20/30
10/20/30
General 10/20/30BAT01 00ACT01/02/03 10/20/30BBT01 10/20MBJ01 BFT01&
MKC01
30BFT02
Hyundai Heavy Hyundai Heavy Hyundai Heavy GEAFOL GEAFOL GEAFOL
Make
Indust.Co.Ltd. Indust.Co.Ltd. Indust.Co.Ltd. Transformer Transformer Transformer
Oil-immersed Oil-immersed
Oil Immersed Cast resin Cast resin Cast resin
Type power power
Auto Transformer Transformer Transformer Transformer
transformer transformer
No. of winding
per phase
No. of phases 3 3 3 3 3 3
Reference
IEC 296 Class-I IEC 296 Class-I IEC 296 Class-I --- --- ---
Standard
Rating
ONAN/ONAF/OD ONAN/ONAF/
Type of cooling ONAN AN AN AN
AF ODAF
Rated Output MVA 288/384/480 189/252/315 30 3.1 5.33 2
Rated voltage
(No load) KV 420/20 400/220/36 20/6.9 6.6/2.5 6.6/0.86 6.6/0.433
HV/MV/LV
Connection:
Star/Delta Star/Delta Delta/star Delta/star Delta/star
HV/LV
Vector group
YNd1 YNa0(d1) Dyn11 Dy5 Dy5 Dyn1
designation
Tap voltage and 420 + 8,-
KV 400 +/- 8*1.25% 20 +/- 2*1.25% Step of 2.5% Step of 2.5% Step of 2.5%
step 10*1.25%
%
% 16 12.5/45/30 17.5 6.1 6 6
Impedance(HV-
73
MV/HV-LV/MV-
LV)
No load losses KW 196 104 22 6.6,+15% 10.97,+15% 4.0,+15%
Load losses
KW 1221 664 135 15,+15% 28.52,+15% 18.2,+15%
100%
Tap changer
MR
Make M R GERMANY M R GERMANY
GERMANY
Off - Circuit Off - Circuit Off - Circuit
On-load tap On-load tap Off circuit tap
Type voltage voltage voltage
changer changer changer
control(Link) control(Link) control(Link)
Rated current 1200 350/800 350/800 --- --- ---
Auxiliary Power 415 --- --- --- --- ---
Step voltage 4 3.3 --- --- --- ---
No. of steps 35 --- --- --- --- ---
Bushings
TRENCH UK TRENCH UK TRENCH UK --- --- ---
HV/LV
Make --- --- ---
OIL IMPREGNATED OIL IMPREGNATED OIL IMPREGNATED
Type PAPER CONDENSER PAPER CONDENSER PAPER --- --- ---
TYPE TYPE CONDENSER TYPE
Voltage class KV 420 420 34.5 --- --- ---
Power frequency withstand voltage (Line/Neutral)
HV/Neutral KV 630/70 630/70 50/20 20 20 20
MV KV 460
LV KV 50 70 20 10 3 3
Impulse withstand Voltage(Line/Neutral)
HV/Neutral KV 1425/125 1425/250 125/60 60 60 60
MV KV --- 1050 --- --- --- ---
LV KV 170 250 60 --- --- ---
Rated current A 1250 1250 2000 --- --- ---
0
Winding Temperature ( C)
Alarm 95 95 95 140 140 ---
Trip 105 105 105 160 160 ---
Oil Temperature (ºC)
Alarm 85 85 85 --- --- ---
Trip 95 95 95 --- --- ---
0
Core Trip C --- --- --- 210 210 ---
IEC 296 IEC 296 IEC 296
Insulating Oil CLASS-1 CLASS-1 CLASS-1
--- --- ---

74
18.0 SWITCH GEAR DETAILS:

18.1 MV switchgear:

Power Control centre: 10/20/30UBA

Particulars Unit
Make NATUS
Type NESE8001
Rated voltage KV 7.2
Power frequency withstand voltage KV 20
Lightning impulse withstand voltage KV 60
Rated Bus bar current KA 0.450
Rated short time current for 1 sec KA 31.5
Degree of protection IP3XD
Motor Control Centre
Rated service voltage VAC 7.2
Rated insulation voltage VAC
Rated current (Max) 400

18.2 LV switchgear:

Power Control centre:

Particulars Unit
Make SIVACON
Rated service voltage VAC 415
Bus bar fault level KA 250 IPK
Power frequency withstand voltage KV ---
Lightning impulse withstand voltage KV 8
Rated Bus bar current KA 6.3
Rated short time current for 1 sec KA 50

19.0 DC System:
For Switchyard For Main Plant
Particulars Unit 220 V 48 V 220 V
19.1 Battery:
Make Hoppecke Hoppecke Hoppecke
Type OSP OSP OSP
Capacity per set AH 448 250 2100
Nominal voltage V 220 48 220
No. of cell per set Nos. 108 24 108
Voltage per cell V 2.2 2.2 2.2
Charging current A 115 95 ---
Final discharge voltage 197.64 43.92 ---
75
19.2 Battery Charger: ---
Make Amararaja Amararaja BENNING
Float cum boost
Type Float cum boost Float cum boost charger.(D415G216/315BWLrug-
charger charger TDG2
Capacity 2 * 100% 2 * 100% 2 * 100%
Better than +/-
Regulation
1% Better than +/-1% ---
Ripple < 2% rms < 2% rms 5% PP
Efficiency (Full load) % >80% >80% ---
AC Input
Nominal input power KVA --- --- ---
Voltage V 415,+/-10% 415,+/-10% 415,+/-10%
Frequency Hz 50,+/-5% 50,+/-5% 50,+5%
Current at rated load A 115 95 145
DC Output- Float
Voltage VDC 240.84 53.52 240.8
Current A 315 315
DC Output- Boost
Voltage VDC 259.2 57.6 259.2
Current A 315 --- 315

20.0 DC - DC Converter: 10/20/30BUK11/12

Make BENNING
Output power W 1680
Input voltage VDC 220
Output voltage VDC 24
Output current 65
Output voltage constancy % ,+/-1
Cooling Method Forced cooling
Efficiency % >=91

21.0 Uninterrupted power supply (UPS):

Parameters Unit
Make BENNING
Type G220E240/125/2rfg-WEG
Rated output power at 0.8 pf KVA 30
Rated input voltage VDC 220,+20% - 15%
Rated input current, each inverter: A 118
Nominal/Over/Under Voltage 116/96.7/136
No load at nominal voltage A 4
Rated output Current A 130
Rated output voltage VAC 240, -10% adjustable

76
Tolerance on output voltage:
Static +/-1%
Dynamic +/-4% at 100% load change
Over load capacity 150% 30 sec, 125% 10 min.
Harmonic distortion: Linear/Non linear load % <1/<7
Efficiency at nominal load % 93
Degree of Protection IP20
Dynamic responses
For 50% step load ---
For 100% step load and unload ---
Transfer Time: ---
For power supply interruption and restoration msec <1
Load transferred to bypass lane msec <1

22.0 High-Speed Busbar Transfer System: 10/20CBQ01

Parameters Unit
Rated Voltage V 80 to 125
Power consumption in the voltage
VA/Input ca.0.5
circuit at 100V
Overload capacity in the voltage circuit
V 200
thermal (effective)
Impulse voltage test KV peak 5
Command relays:
Number per circuit breaker 3
Contact per relay No 1
Permissible current A 10
Max. make capacity A for 20 ms 80
Max. break capacity W (220V DC) 80
Max. switching voltage V AC/DC 250
Signaling Outputs:
Contact per relay No 1
Permissible current A 6
Max. break capacity W (220V DC) 40
Max. switching voltage V AC/DC 250

23.0 Static Frequency Converter (at 0C ambient temp.): 10/20/30CJT01

Parameters Unit
Make
Type
Active Power MW 5
Rated apparent power KVA 6250
Continuous apparent power KVA
Rated input voltage KV 2.5
DC link current A 1770
DC link voltage V 2800
Frequency Hz
Thyristors
77
Type T1851N70
Rated current A 2850
Voltage rating factor 2.03
Smoothing Reactor
Rated current A 1000
Starting current A 1770
Inductivity mh 3.2
Rated losses KW 53
Type of cooling Forced air

24.0 SWITCHYARD EQUIPMENTS:

24.1 Design Parameters: Unit 400 KV 220 KV

Nominal system voltage KV 400 220

Highest system voltage KV 420 245

Making Current KV peak 100 100

Short circuit breaking current KA 40 for 3 sec 40 for 3 sec

Impulse withstand KV peak 1425 1050

Power frequency withstand voltage-1min KV rms 630 460

Fault clearance time Sec 0.5 0.5

Creepage distance mm/kv 31 31

0
Reference Ambient Temp. C 50 50

24.2 Minimum Safe Clearances:

Particulars: Unit 400 KV 220 KV
Phase to Phase mm 4000 2100
Phase to Earth mm 3500 2100
Ground clearance* mm 2550 2550
Sectional Clearance mm 6500 5000

24.3 Touch & Step Potential:

Particulars: Unit 400/200 KV

Touch Potential: E Touch V 55

E Touch- Total V 912

Step Potential: E Step V 14

E Step- Total V 2982

Ref. document: PTD SEPT1-eb2092/Co-Rev.1

78
24.4 Circuit Breaker:
Particulars Unit

Make Siemens Siemens

Type 3AP2 FI 3AP1 FI

Nominal system voltage KV 420 245

Power frequency withstand voltage-1min,50 Hz KV rms 460

Basic insulation level (Phase to earth) KV 520 460

Basic insulation level (Across the open circuit
breaker) KV 610 460

Between phases KV 520 460

Impulse withstand voltage for 1.2/50
KV Peak
microsec wave 1425 1050

Rated continuous current A 3150 3150

Short circuit withstand current - 3 sec KA 40 40

Rated operating duty O-0.3 sec-CO-3min-CO O-0.3 sec-CO-3min-CO

Making capacity KA Peak 100 100

Rated short circuit breaking capaciy KA rms 40 40

Operating mechanism:(Electrically gang
Spring energy stored Spring energy stored
operated)

Operating Data:

Making msec 65(Normal coil) 62+/-6

Breaking msec 55(Normal Trip coil) max.60

Opening msec 37+/-4 37+/-4

Arcing msec <=20 <=20

24.5 Isolators:
Particulars Unit
Elpro International Elpro International Elpro International Ltd,
Make Ltd, Hyderabad Ltd, Hyderabad Hyderabad
Horizontal Centre Horizontal Centre
Type Break Break Pentograph "TFP"

Nominal system voltage KV 420 245 420

Rated current A 2000/2500 1600/2500 2000

No. of poles 3 3 1
All three poles are No They are engaged
engaged mechanically Yes Yes electrically
79
Rated short time current:

For 3 sec KA rms 40 40 40

Dynamic current KA Peak 100 100 100

Power frequency withstand voltage-1min,50 Hz (KV rms)

Between live terminal to ground 520 460 520

Between terminals when isolator
open 610 530 610

Impulse withstand voltage for 1.2/50 microsec wave (KV Peak):

Between live terminals
and ground 1425 1050 1425

Between live terminals 1425 1200 1425

Operating mechanism:
A.C 3 phase, A.C 3 phase, A.C 3 phase, induction
Isolator induction motor induction motor motor
A.C 3 phase, A.C 3 phase, A.C 3 phase, induction
Earth switch induction motor induction motor motor

Motor operating voltage/power (VAC/KW):

Main blades 415/0.373 415/0.373 415/0.746

Earth switch 415/0.746 415/0.373 415/0.373

Control voltage VDC 220 220 220

Operating time of isolator
& Earth switch Sec <12 <12 <12
Rated making current for
earth switch KA Peak NA NA NA

24.6 Current Transformer:

Particulars Unit
Make Trench Limited Trench Limited Telk, Angamally
Type SAS420/5G SAS420/8G NPOULVZ-R
Numbers 40 13
Insulation and its class SF6 & E SF6 & E Oil
Rated system voltage KV 400 400 220
Highest system voltage KV 420 420 245(CT Rated for)
Power frequency withstand
KVrms 630 630 460(50Hz/1min)
voltage(100Hz/1min)
Lightning impulse withstand
KV 1425 1425
voltage
Switching impulse withstand
KV 1050 1050 1050
voltage
Rated primary current A 2000 2000 1600 - 800
Design Explosion Proof Explosion Proof

80
Short time thermal rating for 3
KA 40 40 40
sec
Rated dynamic current KA Peak 102 102 100
No. of cores 5 2 5
FRP tubes with
Fiberglass tube with
Insulator Type casted silicon Porcelain
silicone sheds, grey
sheds

24.7 Capacitive Voltage Transformer:

Particulars Unit
Make Trench Limited Trench Limited
Type TEVP400HA TEVP230HH
Numbers 27 39
Nominal system voltage KV 400 220
Highest system voltage KV 420 245
0.5
Rated primary voltage KV 400/(3) 220/(3)0.5
Rated secondary voltage V 110/(3)0.5 110/(3)0.5
Winding-1 50 VA cl. 3P 50 VA cl. 3P
Winding-2 50 VA cl. 3P 50 VA cl. 3P
Winding-3 50 VA cl. 0.2P 50 VA cl. 0.2P
Max. thermal burden VA 1000 1000
Power frequency withstand voltage KV 630 460
Lightning impulse withstand voltage KV 1425 1050
Switching impulse withstand voltage KV 1050 460
Capacitance 4400pF+ 10%,-5% 4400pF+ 10%,-5%
Insulator Type Porcelain Porcelain

24.8 EMVT:
Particulars Unit
Make Trench Limited Telk
SVS420/8, SF6 gas
Single phase, oil immersed,
Type insulated, E class,
hermetically sealed.
Explosion proof.
Numbers 12
Rated primary voltage KV 400/(3)0.5 220/(3)0.5
Rated secondary voltage V 110/(3)0.5 110/(3)0.5
Rated burden VA 50 10
Accuracy class 0.2 0.2
Highest system voltage 420 245
Power frequency withstand
KVrms 630(100Hz/1min) 460
voltage(50Hz/1min)
Lightning impulse withstand voltage Kvpeak 1425 1050
Quantity of oil L --- 200

81
24.9 Lightning Arrester:
Particulars Unit
Elpro International, Elpro International,
Make
Pune Pune
Type Gapless Gapless

Rated voltage KV rms 360 198

Nominal discharge current KA Peak 20 10

Discharge capability class Station Class-IV Station Class-III

Pressure relief class A A

Impulse withstand voltage for 1.2/50
KV Peak 1425 1050
microsecond wave
Power frequency withstand voltage-1min KV 630 460

Over voltage withstand capability for:

10 cycles KV rms 424 233

1 sec KV rms 406 223

Continuous KV rms 292 168

Energy Discharge Capability KJ/KV 10 6

24.10 Line Trap:

Particulars Unit
Areva T&D
Areva T&D Instrument
Instrument
Make Transformer I Pvt. Ltd,
Transformer I Pvt.
Bangalore
Ltd, Bangalore
Type Air cooled. Air cooled.

Rating voltage KV 400 220

Short time thermal rating for 3 sec KA 40 31.5 (1 sec)

Rated dynamic current KA Peak 102 80.5

Rated inductance Mh 1 0.5

Blocking range KHz 70 - 500 100 - 160 & 150 - 500

Min. Power frequency spark over voltage KV rms 22.5 9

Impulse withstand voltage for 1.2/50
KV Peak 54 21.6
microsecond wave
Type of tuning Broad band Variable broad band

Insulation level & Class KV Peak 75.07 & F 32.4 & F

82
24.11 IPS Aluminium Tube:
Particular Unit

Make Hindalco Industries Ltd. Hindalco Industries Ltd.

Type Tubular Tubular

Material Aluminium alloy 6101 T6 Aluminium alloy 6101 T6

Size of Conductor:

Standard pipe size (IPS) inch 4 3

Out side diameter mm 114.2 88.9

Thickness mm 8.51 7.62

Area mm2 2825.62 1945.76

Conductivity of IACS % 55 55

83
UNIT PROTECTION SHEET

84
 1. GAS TURBINE

HIGHLIGHTED PINK COLOUR ON SR. NO. COLUMN INDICATES DIRECT UNIT TRIPPING (OR SHUTDOWN)
PROTECTIONS
HIGHLIGHTED YELLOW COLOUR ON SR. NO. COLUMN INDICATES THE PROTECTINS WHICH LEADS TO UNIT
TRIPPING/ SHUTDOWN

85
SR.NO SIGNAL
DESCRIPTION KKS RESPONSIBLEINSTRUMENT WARNING ALARM TRIP
. KKS
GT COOLING & SEAL AIR SYSTEM (10MBH)
10MBH22AA101/102 are
opened fully (Protective
OPEN) controller is
switched off. DP (> 2%)
DP of the cooling air at turbine vanes for more than 80 seconds
1.1 stage 2 is low (> 2%) for more than 10 10MBH22 DP100 XH04 10MBH22 CP102/103 (in total) while the
seconds. ambient temperature is >
15°C, the shutdown
program of the "SGC
GAS TURBINE" Starts by
prot.command.
DP of the cooling air at turbine vanes
1.2 stage 2 is high (< -3%) for more than 5 10MBH22 DP100 XH51 10MBH22 CP102/103 High
minutes.
The differential pressure of the cooling
air at turbine vanes stage 2 is too low
The shutdown program of
(> 3%) for more than 30 seconds or the
the "SGC GAS TURBINE"
differential pressure of the cooling air
1.3 10MBH22 DP100 ZV02 10MBH22 CP102/103 - 10MYB01 EC001 is
at turbine vanes
initiated by a protection
stage 2 is low (> 2%) for more than 80
command.
seconds while the ambient
temperature is > 15°C.
The respective
cooling air valves
(10MBH22
Both cooling air pressure transducers
AA101/102) are
1.4 in the annular space of guide vane 2 10MBH22 FP100 ZV01 10MBH22 CP102/103
opened fully
(10MBH22 CP102/103) have a fault.
(protective OPEN),
the controller is
switched off.
cooling air valves
(10MBH23 AA101/102)
are opened fully
(protective OPEN), the
controller is switched off.
If the DP of the cooling air
DP of the cooling air at turbine vanes at turbine vanes stage 3
1.5 stage 3 is low (> 2%) for more than 10 10MBH23 DP100 XH04 10MBH23 CP102/103 is low (> 2%) for more
seconds. than 80 seconds while the
ambient temperature is >
15°C, S/Dn of the "SGC
GAS TURBINE" -
10MYB01 EC001 will be
initiated by a protection
command.
DP of the cooling air at turbine vanes
1.6 stage 3 is high (< -3%) for more than 5 10MBH23 DP100 XH51 10MBH23 CP102/103 High
minutes.

86
 DP of the cooling air at turbine vanes
stage 3 is too low (> 3%) for more than The shutdown program of
30 seconds or the differential pressure the "SGC GAS TURBINE"
1.7 of the cooling air at turbine vanes 10MBH23 DP100 ZV02 10MBH23 CP102/103 - 10MYB01EC001 is
stage 3 is low (> 2%) for more than 80 initiated by a protection
seconds while the ambient command.
temperature is > 15°C.
The respective
cooling air valves
(10MBH23
Both cooling air pressure transducers
AA101/102) are
1.8 in the annular space of guide vane 3 10MBH23 FP100 ZV01 10MBH23 CP102/103
opened fully
(10MBH23 CP102/103) have a fault.
(protective OPEN)
and the controller is
switched off.
GT START UP UNIT (10MBJ)
SFC transformer winding temperature
1.9 10MBJ01 CT061 XG04 10MBJ01 CT061 w
(high)
SFC Transformer Trip
SFC transformer winding temperature 10MBJ01 CT062/
1.10. XG05 10MBJ01 CT062 GT start-up procedure
(Too high) 062R
aborted
Critical group fault alarm of SFC. SFC 10MBJ01
1.11 XG05 GT S/UP aborted
has tripped due to an internal fault. DE001A/ 001R
GT TURNING GEAR SYSTEM (10MBK)
shutdown
program of the
"SGC BHS TRN
SYSTEM" has
pivot arm has not engaged at step 06 10MBK21
1.12 XN81 10MBK21 CG001 been initiated by
of the "SGC BHS TRN SYSTEM CG001H
a prot command.
Cooldown turning
operation is not
possible

Protection
shutdown of the
"SGC BHS TRN
pivot arm has not engaged at step 12 10MBK21 SYSTEM" has
1.13 XN82 10MBK21 CG001
of the "SGC BHS TRN SYSTEM CG001H been initiated.
Interval turning
operation is not
possible

S/Dn of GT
turning gear
operation has
failed during
pivot arm has not disengaged at step start-up of the GT
1.14 10MBK21 EU001 XN01
04 of the "SGC GAS TURBINE S/Dn program of
the "SGC GAS
TURBINE" –
has started by a
prot. command

87
 S/Dn program of
the "SGC BHS
TRN SYSTEM"
pivot arm has not disengaged at step has been
1.15 10MBK21 EU001 XN81
01 of the "SGC BHS TRN SYSTEM" initiated.
Turning operation
cannot be
Started.

Protection
shutdown of the
"SGC BHS TRN
pivot arm is still disengaged at step 11 SYSTEM" has
1.16 10MBK21 EU001 XN83
of the "SGC BHS TRN SYSTEM" been initiated.
Interval turning
operation is not
possible.

Less than two position sensors indicate

10MBK21
1.17 that the position is "disengaged" while 10MBK21 EU001 ZV62 GT Trip
CG001M/001N/001P
the turbine speed is > 3.0 s-1

Protection
pinion speed related to GT is < 1.8 s-1 shutdown of the
1.18 at step 03 of the "SGC BHS TRN 10MBK22 CS101 XN81 10MBK22 CS101 "SGC BHS TRN
SYSTEM" SYSTEM" has
been Initiated.
Protection
Differential speed between pinion
shutdown of the
(related to turbine shaft) and gas 10MBK22
1.19 XN81 10MBK22 CS101 "SGC BHS TRN
turbine shaft is high at step 04 of the CS101D/ 102D
SYSTEM"
"SGC BHS TRN SYSTEM
initiated.

If pivot arm is
disengaged, a
protection
shutdown of the
"SGC BHS TRN
SYSTEM initiated
The pinion speed (relative to gas 10MBK22
1.20. XG53 10MBK22 CS101E If the pivot arm is
turbine shaft) measurement has a fault. CS101E/ 102E
engaged, only a
fault alarm is
generated. The
gas turbine stays
in turning gear
operation.

Protection
Differential speed between the pinion
shutdown of the
and the GT shaft is not within the
1.21 10MBK22 CS901 XN81 "SGC BHS TRN
allowed limits at step 05 of the "SGC
SYSTEM"
BHS TRN SYSTEM"
initiated.

88
 If pivot arm is
disengaged, a
protection
shutdown of the
"SGC BHS TRN
measurement of the differential speed SYSTEM initiated
1.22 of the pinion relative to the gas turbine 10MBK22 CS901 ZV33 If the pivot arm is
shaft has a fault. engaged, only a
fault alarm is
generated. The
gas turbine stays
in turning gear
operation.

GT AIR INTAKE SYSTEM (10MBL)

DP across air intake filter system >>
1.23 10MBL10 CP010 XH 03 10MBL10 CP010 > 13.0 mbar
MAX
Dependent from
the position of the
inlet guides
1.24 DP across coalescer is high 10MBL10 EU004 XH 01
vanes.(SP
BETWEEN 1.5
TO 3.0 MBAR)
Dependent from
the position of the
DP across the fine- (safety-) filter is inlet guides
1.25 10MBL10 EU006 XH 01
high vanes.(SP
BETWEEN 2.0
TO 4.0 MBAR)
> 16.0 mbar (2 of 3)
1.26 DP across Filer Section Too high 10MBL12 EU001 ZV01 10MBL12 CP081/082/083
GT Trip

one signal differs from the other two for

more than 5 seconds gives
> 16.0 mbar (2 of 3)GT
1.27 WarningNon-coincidence fault of the 10MBL12 EU001 ZV33 10MBL12 CP081/082/083 SENS FAULT
Trip
three differential pressure switches. ( 2
of 3 detectes DP > 16.0 mbar, GT Trip)
Air intake flap (10MBL20 AA001) has S/DN of "SGC GT" -
not opened after the monitoring time at 10MYB01EC001 is
1.28 10MBL20 EU001 XN01 10MBL20 CG002/003/004
step 04 of the "SGC GAS TURBINE" activated by a protection
has elapsed. command.
Non-coincidence fault of the three
position sensors Position feedback "open"
10MBL20CG002/003/004 for open FL1 SENF is not available from at
1.29 10MBL20 EU001 ZV33 10MBL20CG002/003/004
position of the air intake flap: (1 OF 3) least two of three
one signal differs from the other two for sensors,GT will trip.
more than 5 seconds.

89
 During gas turbine
operation, the gas turbine
The air intake flap (10MBL20 AA001) will trip.
is not open during the first two hours of • During cool-down
1.30. 10MBL20 EU001 ZV53 10MBL20CG002/003/004 NOT OPEN
cool-down turning or during gas turbine turning mode, damage to
operation. the gas turbine due to
insufficient cooling may
occur.
1.31 Pulse Filter Comp. Pr. < Min. 10MBL30 CP001 XG51 10MBL30CP001 < MIN
Local cubicle compressor station has a
1.32 10MBL30 CU001 XJ08 FAULT
fault.
GT COMBUSTION CHAMBER (10MBM)
<MIN
A long-term
monitoring of the
relative
combustion
chamber
pressure drop is
a tool for
evaluating the
condition of the
Relative combustion chamber pressure combustion
1.33 drop is <MIN (1.8%) for more than 5 10MBM00 EU002 ZV04 10MBM10CP101 chamber. The
seconds at nominal speed. relative
combustion
chamber
pressure drop
changes as a
result of wear or
damage
(changes in
geometry,
changes in flow
cross-section).
Compressor discharge pressure
measuring device (10MBA12 CP101)
10MBA12 CP101
1.34 or the differential pressure measuring 10MBM00 EU002 ZV33 SENS FLT
10MBM10CP101
device across the combustion chamber
(10MBM10 CP101) has a fault.

The combustion chamber acceleration GT Trip, when all three

1.35 monitoring channel 1 (10MBM10 10MBM00 EU003 XM01 10MBM10CY101 FAULT acceleration monitoring
CY101) has failed. channels fail.
The combustion chamber acceleration GT Trip, when all three
1.36 monitoring channel 2 (10MBM10 10MBM00 EU003 XM02 10MBM10CY102 FAULT acceleration monitoring
CY102) has failed. channels fail.
The combustion chamber acceleration GT Trip, when all three
1.37 monitoring channel 3 (10MBM10 10MBM00 EU004 XM04 10MBM10CY103 FAULT acceleration monitoring
CY103) has failed. channels fail.
At least two of the three acceleration GT Trip, when all three
1.38 monitoring devices (10MBM10 10MBM00 EU003 XM03 10MBM10CY101/102/103 DBL FLT acceleration monitoring
CY101/102/103) have failed. channels fail.

90
 All three acceleration monitoring
1.39 devices (10MBM10 CY101/102/103) 10MBM00 EU003 XM05 10MBM10CY101/102/103 GT Trip
have failed.
> MAX1
If limit 1 (2.5 g ) is
exceeded for
more than 4
• If the limit 1 condition
seconds, the load
persits, the gas turbine
Acceleration of the combustion is reduced by
1.40. 10MBM00 EU003 XT01 10MBM10CY101/102/103 will be tripped, 15
chamber is > MAX 1 about 6 MW. This
seconds after the first
load reductions
load reduction.
will continue
every 4 seconds
whilst limit 1 is
exceeded.

> MAX2
If the limit 2 condition
When limit 2 (3.0
persists after the load
g) is exceeded for
Acceleration of the combustion reduction, the gas turbine
1.41 10MBM00 EU003 XT02 10MBM10CY101/102/103 more than 1 sec.
chamber is > MAX 2 will be tripped after 12
the load is
sec.The exceeded time is
reduced once by
recorded.
about 15 MW.

Acceleration of the combustion

1.42 10MBM00 EU003 XT03 10MBM10CY101/102/103 GT Trip
chamber is > MAX 3 (8.0 g)

> MAX4
The combustion chamber load is reduced
accelerations often peak just prior to once by about 6
severe acceleration events near base MW (E.LEIST.32)
load. These peaks have a low in order to to
amplitude and short duration. The move the gas
1.43 10MBM00 EU003 XT04 10MBM10CY101/102/103
acceleration of the combustion turbine to another
chamber is > MAX 4 (1.5 g ) for more operating point
than 0.5 seconds during natural gas and thus prevent
operation with an inlet guide vanes a GT trip via
position of > 95% open. acceleration
MAX3.

CC INSP
The combustion
chamber tiles are
The accumulated time of acceleration in danger of
of the combustion chamber >MAX 2 being damaged.
1.44 10MBM00 EU006 XT01
during operation of the gas turbine has The combustion
exceeded the limit value of 30 seconds chamber tiles
must be
inspected at next
opportunity.

91
 CC INSPThe
combustion
chamber tiles are
The accumulated time of acceleration in danger of
of the combustion chamber >MAX 2 being damaged.
1.45 10MBM00 EU006 XT02
during operation of the gas turbine has The combustion
exceeded the limit value of 40 seconds chamber tiles
must be
inspected
immediately.

• Automatic rapid
load reduction
has been
actuated.
• Automatic
measures
The combustion chamber acceleration according to fault
1.46 10MBM00 EU007 ZV01
monitoring has been actuated. alarms 10MBM00
EU001 / EU003
XT01 / XT02 are
initiated.
• The external
load setpoint is
switched off.

NG MON F
Loss of If both flame monitoring
The flame monitoring system of the redundancy (one sensors have failed, the
1.47 combustion chamber has a fault during 10MBM13 EU010 ZV33 of the two flame gas turbine is tripped
natural gas operation. monitoring because flame monitoring
sensors has is no longer possible.
failed).
12 seconds after handing out the
"open" command to the NG ESV
(10MBP13 AA051) above ignition 10MBM13
1.48 ZV22 10MBM13 CR101/102 GT Trip
speed, none of the flame sensors EU010S
(10MBM13 CR101/102) indicates
combustion in the combution chamber.
GT EXHAUST GAS SYSTEM (10MBR)
> 48 mbar, 10MBR10
10MBR10 CP081/ CP081/082/083 (2 of 3).
1.49 GT Exhaust Gas Pressure (High) XG01 10MBR10CP081 > 48 mbar
081R GT Trip on HRSG
Protection
> 48 mbar, 10MBR10
Only one of the two channels
CP081/082/083 (2 of
1.50. (10MBR10 CP081A/B) indicates a 10MBR10 CP081 XG03 10MBR10CP081 ANTIVAL
3).GT Trip on HRSG
“Too High” pressure.
Protection
> 48 mbar, 10MBR10
CP081/082/083 (2 of 3).
1.51 GT Exhaust Gas Pressure (High) 10MBR10 CP082 XG01 10MBR10CP082 > 48 mbar
GT Trip on HRSG
Protection

92
 > 48 mbar, 10MBR10
Only one of the two channels
CP081/082/083 (2 of
1.52 (10MBR10 CP082A/B) indicates a 10MBR10 CP082 XG03 10MBR10CP082 ANTIVAL
3).GT Trip on HRSG
“Too High” pressure.
Protection
> 48 mbar, 10MBR10
10MBR10 CP083/ CP081/082/083 (2 of 3).
1.53 GT Exhaust Gas Pressure (High) XG01 10MBR10CP083 > 48 mbar
083R GT Trip on HRSG
Protection
> 48 mbar, 10MBR10
Only one of the two channels
CP081/082/083 (2 of 3).
1.54 (10MBR10 CP083A/B) indicates a 10MBR10 CP083 XG03 10MBR10CP083 ANTIVAL
GT Trip on HRSG
“Too High” pressure.
Protection

GT exhaust gas temperature is too 10MBR10 CT011/

1.55 XG03 10MBR10 CT011/ 012/ 013 > 625 ºC
high. 012/ 013

Loss of
redundancy, i.e.:
Non-coincidence fault of the GT If a second channel of the
circuit
exhaust gas pressure measurements protection circuit indicates
1.56 10MBR10 EG102 XM64 10MBR10 CP081 reconfiguration
(channel 1 - 10MBR10 CP081 is a pressure > 48 mbar, the
from 2-out-of-3 to
indicating > 48 mbar). GT will trip.
1-out-of-2
coincidence.

Loss of
redundancy, i.e.:
Non-coincidence fault of the GT If a second channel of the
circuit
exhaust gas pressure measurements protection circuit indicates
1.57 10MBR10 EG102 XM65 10MBR10 CP082 reconfiguration
(channel 2 - 10MBR10 CP082 is a pressure > 48 mbar, the
from 2-out-of-3 to
indicating > 48 mbar). GT will trip.
1-out-of-2
coincidence.

Loss of
redundancy, i.e.:
Non-coincidence fault of the GT If a second channel of the
circuit
exhaust gas pressure measurements protection circuit indicates
1.58 10MBR10 EG102 XM66 10MBR10 CP083 reconfiguration
(channel 3 - 10MBR10 CP083 is a pressure > 48 mbar, the
from 2-out-of-3 to
indicating > 48 mbar). GT will trip.
1-out-of-2
coincidence.

GT exhaust gas temperature gradient

ZV01/ GT Trip
1.59 is too high or all three exhaust gas 10MBR10 EZ011 10MBR10 CT001/ 003/ 005
ZV03 ST Trip
temp. measurements are faulty.

If 2 of 3 monitoring
circuits (10MBR10
Temperature gradient monitoring
10MBR10 FT011/012/013) detect a
1.60. circuit (10MBR10 FT011/012/013) has XH11 10MBR10 CT001/ 003/ 005 WARNING
FT011/012/013 gradient “Too High” the
detected a “high” gradient.
GT and the HRSG will
trip.

93
 GT CONTROL FLUID SYSTEM (10MBX)
2 of 3 level switches
(10MBX01 CL001R/Q/S)
do not indicate a level >
MIN, the hyd. main pump-
Hydraulic oil level switch (10MBX01
10MBX01 1 & hyd. pump-2 S/OFF
1.61 CL001Q) does not indicate a level > XG52 10MBX01 CL001Q < MIN
CL001Q by prot. command and as
MIN1
a result GT trip when the
pressure in the hydraulic
oil system drops below
limit value.
Hyd. pump-1 & 2, S/OFF
Level in the hydraulic tank is too low. by prot. command and as
At least two of the three level switches a result GT trip when the
1.62 10MBX01 EZ001 ZV02 10MBX01 CL001Q/R/S
do not indicate a value "> MIN". (Too pressure in the hydraulic
Low) oil system drops below
limit value.
2 of 3 level switches
(10MBX01 CL001R/Q/S)
Hydraulic oil tank level switches do not indicate a level >
actuated in the wrong order or signals MIN, the hyd. main pump-
from two hydraulic oil tank level MEAS FLTLoss 1 & hyd. pump-2 S/OFF
1.63 10MBX01 EZ001 ZV33 10MBX01 CL001Q/R/S
switches (10MBX01 CL001R/S) differ of redundancy. by prot. command and as
from each other (non coin. fault for a result GT trip when the
>200 sec). pressure in the hydraulic
oil system drops below
limit value.
HIGH, 70ºC
correct function of
the hydraulic
Temperature in the hydraulic oil tank is actuators could
1.64 10MBX01 FT901 ZV03 10MBX01 CT101A/B
> MAX2 be impaired.
quality of the
hydraulic oil is
affected.
LOW, 10ºC
correct function of
the hydraulic
actuators could
1.65 Temp. in the hydraulic oil tank < MIN. 10MBX01 FT901 ZV54 10MBX01 CT101A/B
be impaired.
quality of the
hydraulic oil is
affected.
"SGC GAS TURBINE" in step 03 and
"SGC GAS TURBINE"
1.66 none of the hydraulic pumps has been 10MBX02 EU001 XN01 S03 N ON
S/Dn by prot. command.
switched on.
>MAX DEL
DP across hydraulic oil filter "> MAX" 10MBX03 CP001/
1.67 ZV11 10MBX03 CP001/ 002 C/O to S/By
for at least 10 minutes. 002
pump
pressure in the hydraulic oil system
1.68 10MBX03 CP101 XH01 10MBX03 CP101 >170 bar
high

94
 < 150 bar
• If the "SLC
PRESSURE
KEEPING" is on,
the standby
hydraulic pump is
started up
additionally.
• If the hydraulic
oil pressure
pressure in the hydraulic oil system is
returns to the
low while the "SLC PRESSURE
normal range, the
1.69 KEEPING" is on or one hydraulic 10MBX03 CP101 ZV52 10MBX03 CP101
nonpreselected
pump has been running for > 120
hydraulic pump is
seconds.
switched off
automatically (if
gas turbine speed
is < 40 s-1) or
one hydraulic
pump is released
to be switched off
manually (if gas
turbine speed is >
40 s-1).

DP across the hyd. oil cooling circuit

1.7 filter (10MBX06 AT003) "> MAX" for > 10MBX06 CP002 ZV11 10MBX06 CP002 >MAX DEL
600 seconds.
Pneumatic station compressor- 1 OR 2 10MBX21
1.71 ZV30 FAULT
(Fault) AN001/002
< MIN 1 If 2 of 3 pressure switches
standby (10MBX24
pneumatic station CP001/002/008) do not
1.72 Pneumatic station Pressure < Min1 10MBX24 CP001 ZV52 10MBX24 CP001
compressor - 1/2 indicate a pressure >
is started up MIN1 or > MIN2, the GT
automatically. will trip.
2 of 3 pressure switches of the
1.73 compressed air accumulator do not 10MBX24 EU001 ZV02 10MBX24 CP001/002/008 GT TRIP
indicate a pressure > MIN1 or > MIN2.
One of the pressure switches of the
compressed air accumulator has a If 2 of 3 pressure switches
fault. do not indicate a pressure
1.74 10MBX24 EU001 ZV33 10MBX24 CP001/002/008 SENS FLT
• The compressed air pressure > MIN1 or > MIN2, GT will
switches do not coincide for more than trip.
30 seconds.
GT FUEL GAS SYSTEM (10MBP)
GT controller detected an
10MBP03 NG TRIP
1.75 impermissible operating condition ZV10
DU001R/S GT TRIP
affecting natural gas operation.
1.76 HUM / ACC > MAX 10MBP03 DU003 XT09 NG TRIP

95
 GT start-up is not
2 sec after sending "close" command
possible.
1.77 to NG ESV, the three limit switches do 10MBP13 AA051 ZV22 RUN T F
ESV Auto Opening
not indicate the "closed" position.
Blocked
signal status of the channels 10MBP13
AA051A / AA051B for the "open"
2 channels have a fault,
command of NG ESV is different. The 10MBP13
1.78 ZV21 N COIN F NG ESV close, & S/Dn of
feedback of the commands from the AA051Z
SGC NG.
gas turbine protection systems A and B
is different.
"SGC NATURAL GAS" at step 02 and
1.79 NG unloading valve (10MBP13 AA501) 10MBP13 AA501 XN12 S02NCLSD S/Dn of SGC NG and GT
not closed.

FAULT
calculations in GT
controller (e.g. for
determination of
the lift setpoints If Failure of both
NG pressure, channel- 1, upstream of of the natural gas measurement channels
1.80. 10MBP13 CP901 XM01 10MBP13 CP101
ESV (10MBP13 CP101) is faulty. control valves) (10MBP13 CP101/102),
C/O to pressure NG system will be tripped.
measurement
channel 2
(10MBP13
CP102).

FAULT
calculations in GT
controller (e.g. for
determination of
the lift setpoints If Failure of both
NG pressure, channel- 2, upstream of of the natural gas measurement channels
1.81 10MBP13 CP901 XM02 10MBP13 CP102
ESV (10MBP13 CP102) is faulty. control valves) (10MBP13 CP101/102),
C/O to pressure NG system will be tripped.
measurement
channel 1
(10MBP13
CP101).

NO COINlower of
the two values
measurement channels for NG 10MBP13
1.82 pressure upstream of ESV differ from 10MBP13 CP901 XM03 10MBP13 CP101/102 CP101/102 is
each other by more than 1.75 bar. used for
calculations in the
GT controller.
Both NG pressure measurement
1.83 channels upstream of ESV have a 10MBP13 CP901 XM07 10MBP13 CP101/102 DBL FLT NG TRIP
fault.
If pressure reaches
“SGC NATURAL GAS” is at step 21 &
“<<MIN” the ESV closed
NG pressure is low for GT operation.2 10MBP13 CP101/102 10MBP14
1.84 10MBP13 EU010 XN11 S21<MIN by protection command
of 3 pressure transducers indicate Pr. CP101
and shutdown of the
“<MIN”.
“SGC NATURAL GAS”.

96
 SENS1FLT
lower of the two
pressure measurement 10MBP13
values 10MBP13
CP101 differs from the two other NG
10MBP13 CP101/102 10MBP14 CP101/102 is
1.85 pressure measurement devices 10MBP13 EU010 ZV03
CP101 used in the gas
10MBP13 CP102 and 10MBP14
turbine controller
CP101.
for further
calculations.
SENS2FLT
lower of the two
pressure measurement 10MBP13 values 10MBP13
CP102 differs from the two other NG 10MBP13 CP101/102 10MBP14 CP101/102 is
1.86 10MBP13 EU010 ZV04
pressure measurement devices CP101 used in the gas
10MBP13/14 CP101. turbine controller
for further
calculations.

<MIN
10MBP13 CP101/102 10MBP14 32.43 bar, 32.43 ESV Trip if NG Pressure
1.87 NG Pressure (2 of 3 Too Low, < MIN) 10MBP13 EU010 ZV62
CP101 bar, 31.93 bar << MIN
respectively
<<MIN
10MBP13 CP101/102 10MBP14 29.83 bar, 29.83 bar,
1.88 NG Pressure (2 of 3 Too Low, << MIN) 10MBP13 EU010 ZV64 ESV Trip
CP101 29.33 bar
respectively

Temp. upstream of NG ESV (2 OF 3, HIGH If Temp. > MAX2, 210 º

1.89 10MBP13 FT901 ZV02 10MBP13 CT101A/CT102A/CT103A
High, > MAX1). > MAX1, 205 ºc. C. ESV CLOSE.

If Temp. > MAX2, 210 º

Temp. upstream of NG ESV (2 OF 3,
1.90. 10MBP13 FT901 ZV03 10MBP13 CT101A/CT102A/CT103A TOO HIGH C. NG SYSTEM TRIP,
Too High, > MAX2).
ESV CLOSE
> MAX
1.91 NG PRES D/STR ESV 10MBP14 CP101 XH01 10MBP14 CP101
37.5 bar
Both position measurements of NG
10MBP22
1.92 premix CV (10MBP22 AA151) have a XM20 DBL FLT NG SYSTEM TRIP
CG151G
fault.
The deviation of the premix control
1.93 10MBP22 DG151 XM06 >MAX2 NG SYSTEM TRIP
system exceeds the value MAX2.
Both position measurements of NG
NG SYSTEM TRIP
premix CV do not indicate the "closed"-
1.94 10MBP22 DG151 XM09 NOT CLSD GT S/UP NOT
position though the valve has received
RELEASED
a "close"-command.
Both position measurements of pilot
10MBP23
1.95 gas CV (10MBP23 AA151) have a XM20 DBL FLT NG SYSTEM TRIP
CG151G
fault.
Deviation of the pilot gas control
1.96 10MBP23 DG151 XM06 DEV>MAX2 NG SYSTEM TRIP
system exceeds the value MAX2.

97
 Both position measurements of the
pilot gas CV do not indicate the NG SYSTEM TRIPGT
1.97 10MBP23 DG151 XM09 NOT CLSD
"closed"-position though the valve has S/UP NOT RELEASED
received a "close"-command.
"SGC NATURAL GAS" is at step 03
S/Dn OF SGC NG &
1.98 and the deviation of the pilot gas CV > 10MBP23 DG151 XN11 S03 N OK
PROT. S/Dn OF SGC GT
MAX1.
"SGC NATURAL GAS" - 10MBP01
EC001 is at step 03 and the pilot gas S/Dn OF SGC NG &
1.99 10MBP23 DG151 XN13 S03 N ON
position control system has not been PROT. S/Dn OF SGC GT
switched on.
Load rejection to no-load
operation is carried out.
Pilot gas CV is in the position for load The pilot gas CV stays in
1.100. 10MBP23 DG151 XT01 SP LDREJ
rejection. this position until stable
operating conditions are
reached again.
GT - Turbine, Compressor Rotor (10MBA)
SURGE PROTECTION
1 of 3 signals deviates from the others. If a second measurement
1.101 3 DP switches do not indicate the 10MBA00 EZ110 ZV33 10MBA11 CP001/002/003 FAULT is faulty or actuates GT
same value (">MIN" or "not >MIN") for will trip.
> 30 sec.2
SURGE PROTECTION
10MBA00
1.102 2 OF 3 DP switches have actuated at ZV22 10MBA11 CP001/002/003 TRIP GT TRIP
EZ110S
GT speed of > 42.0 s-1.
air dryer is not off after expiration of the
Prot. S/Dn of "SGC GAS
1.103 monitoring time at step 02 of the "SGC 10MBA10 AT001 XN01 S02N OFF
TURBINE"
GAS TURBINE"
In case of the failure of
both position transducers
and when GT has not
been warmed up
sufficiently (< min.
operating time of 60 min.
10MBA10 CG101
position transducer for axial position of 10MBA10 after GT start), the GT will
1.104 ZV20 OR SENS FLT
the shaft has a fault. CG101/102 trip.
10MBA10 CG102
• When GT has been
warmed up sufficiently (>
minimum operating time
of 60 min. after GT start),
the HCO system is
deactivated.
one of the channels 1.1/ 1.2/ 1.3 of the
10MBA10 CS101/ GT will trip if 2 of 3
1.105 overspeed protection system 1 has a ZV53 10MBA10 CS101/ 102/ 103 FAULT
102/ 103 channels have a fault.
fault.
one of the channels 2.1/ 2.2/ 2.3 of the
10MBA10 CS104/ GT will trip if 2 of 3
1.106 overspeed protection system 2 has a ZV53 10MBA10 CS104/ 105/ 106 FAULT
105/ 106 channels have a fault.
fault.
The recorded time of gas turbine GT S/Dn to be initiated by
1.107 operation at overfrequency or 10MBA10 DE001 XH01 >30 min operator & GT Blade to
underfrequency is > 30 min. be inspected.

98
1.108 OVER-/UNDERFREQUENCY 10MBA10 EZ001 ZV01 GT TRIP
If the generator is not on
load, GT trip after a
further 20 seconds, and
the speed controller is not
on.- If the speed controller
is active, the gas turbine
will be tripped after 30
GT frequency is not within the
seconds.- If the gas
1.109 permissible frequency range (n < 47.5 10MBA10 EZ001 ZV03 ALARM
turbine is on load, the
s-1 or n > 51.5 s-1).
generator is disconnected
from the grid after 20
seconds. If this fault alarm
is active for a further 10
seconds (i. e. the grid was
not DIsconnected), the
gas turbine. will trip.
If GT is operating with over- or If the sum exceeds 30
underfrequency (n < 47.5 s-1 or n > minutes, GT has to be
1.110. 51.5 s-1) for more than one second, 10MBA10 EZ001 ZV04 TIME REG shut down, because a
this time period is registered and revision of GT bladings
added to a counter. has to be carried out.
The generator has been
disconnected from the
grid. If this fault alarm is
active for a further 10
seconds (i.e. the grid was
not disconnected) the gas
turbine will trip.
• The gas turbine will trip
During load operation GT has left the
after 20 seconds if the
permissible speed range and therefore
1.111 10MBA10 EZ001 ZV11 GRIDDISC gas turbine has still not
the generator has been disconnected
reached the allowed
from the grid.
frequency range and the
speed controller is not on.
If the speed controller is
active, the gas turbine will
be tripped after 30
seconds if the gas turbine
has still not reached the
allowed frequency range.
DEV FLT
1.112 SHAFT POSN MEAS (DEV FAULT) 10MBA10 FG100 ZV10 10MBA10 CG101/CG102 > 0.3 MM for 2
Sec.
Both GT shaft axial position
transducers have a fault and GT has
GT TRIP
1.113 not been warmed up sufficiently (< 10MBA10 FG100 ZV11 10MBA10 CG101/CG102 2CAN FLT
GT S/UP not Released
minimum operating time of 60 min.
after GT start).
10MBA11 CG101
1.114 BOTH IGV POSN MEAS FAULT 10MBA11 DG002 XM02 FAULT GT TRIP
10MBX48 CG101

99
 GT TRIP
IGV controller switched to
Control deviation of IGV between >MAX
1.115 10MBA11 DG002 XM03 manual mode.
actual value and set-point is > 20%. DEV > 20%
IGV moved into "closed"
position.

POSN MEASUREMENT IGV (NON

10MBA11 CG101 NO COIN
1.116 COIN FAULT) 10MBA11 DG002 XM05
10MBX48 CG101 DEV > 5%
> 5%

ANG FLTA
substitute value
(= -100%) will be
used instead of
If both position
the real
Angular position measurement of IGV transducers (10MBA11
measuring value,
1.117 has a fault. The position transducer is 10MBA11 DG002 XM07 10MBA11 CG101 CG101 / 10MBX48
and the signal of
out of range. CG101) fail, a GT trip is
the remaining
actuated.
transducer will be
automatically
used as actual
position value.

LIN FLT
A substitute value
(= -100%) will be
used instead of
If both position
the real
Linear position measurement of IGV transducers (10MBA11
measuring value,
1.118 has a fault. The position transducer is 10MBA11 DG002 XM08 10MBX48 CG101 CG101 / 10MBX48
and the signal of
out of range. CG101) fail, a GT trip is
the remaining
actuated.
transducer will be
automatically
used as actual
position value.

EXCEEDED DIFF>
NG temperature (10MBP13 FT901) is 40 ºC
1.119 10MBA11 FT901 XH01
more than 40°C above the setpoint. Load changing is not
possible.
EXCEEDED DIFF<
NG temperature (10MBP13 FT901) is 35 ºC
1.120. 10MBA11 FT901 XH51
more than 35°C below the setpoint. Load changing is not
possible.

100
 FAULT
A switch-over to
the replacement
value of 0 bar has
actuated.
Comp. Discharge Pressure
XM01/ • Consequently, If both measurements fail,
1.121 Measurement 10MBA12 CP101 OR 10MBA12 CP901 10MBA12 CP101/ 10MB12CP102
XM02 the measuring GT trip.
102 has a fault.
sensor is no
longer taken into
consideration in
the subsequent
MAX selection.

Both channels of the pressure

10MBA12 CP101
1.122 measurement at the compressor outlet 10MBA12 CP901 XM04 DBL FLT GT Trip
10MB12CP102
have a fault.

2CAN FLT
The cooling air valves
Both channels of the pressure (10MBH22/23
1.123 measurement at the compressor outlet 10MBA12 FP100 ZV01 AA101/102) are put GT Trip
have a fault. to manual mode and
fully opened by a
protection command.

OUT TEMP BURN MON. Several

burners did not ignite during start-up or
1.124 10MBA26 EZ001 ZV01 Trip GT Trip
they extinguished during operation
(cold spot protection).

OUT TEMP BURN MON

Two neighbouring burners did not SGC GT S/Dn by Prot.
1.125 10MBA26 EZ001 ZV02 GT-S/D
ignite or they extinguished during Command
operation (cold spot protection).

OUT TEMP BURN MON One burner

1.126 was operating with a too high firing rate 10MBA26 EZ001 ZV91 HS TRIP GT Trip
(hot spot protection).
GT on load operation (GT speed >
47.5 s-1 for 100 s) and at least one of SGC GT S/Dn by Prot.
1.127 10MBA40 EU001 ZV01 GT S/D
the gas turbine compressor blow off Command
valves is not closed.
Turbine speed is in the critical range
for compressor surging (between 4.0 s-
1 and 46.50 s-1) and at least one of
10MBA43AA051 not OPEN at speed
1.128 the blowoff valves 10MBA41/42/43 10MBA40 EZ001 ZV01 TRIP GT Trip
< 39.8 Hz.
AA051 has not opened though it has
the "open" command at a definite
turbine speed.
compressor blowoff valve 1.1/ 1.2/ 2 is
not open after expiration of the 10MBA41/42/43 SGC GT S/Dn by Prot.
1.129 XN01 S04N OPN
monitoring time at step 4 of the "SGC AA051 Command
GAS TURBINE"
HCO system pressure (Too low) (< 140 P <<MIN
1.130. 10MBA50 EU003 ZV02 10MBA51 FP100 GT S/Dn.
bar) at GT speed of > 4.00 s-1. < 140 bar

101
 GT not warmed up sufficiently (< min.
operating time of 60 min. after GT
1.131 10MBA50 EU003 ZV10 REVS T GT Trip
start) & GT shaft has left the reverse
thrust position (zero position).
JAMMED
This could cause a
distortion of the
GT trip is actuated if a
bearing and
pressure relief has not
In the non-activated thrust system a associated damage.
been carried out within 10
1.132 pressure build-up was detected (> 10 10MBA50 EU003 ZV13 10MBA53 CP101/102/103/104 - The supply line
seconds after opening the
bar). valves of the main
return line solenoid
and reverse thrust
valves.
system are closed
and the return line
valves are opened.
The gas turbine has
In the non-activated thrust system a
tripped.
pressure build-up was detected (> 10
• Cooldown and interval
1.133 bar) and the activated depressurization 10MBA50 EU003 ZV15 GT TRIP
turning continues with the
of the HCO system did not succeed
pressurerelieved HCO
within 10 seconds.
system.

LEAKAGE
After exceeding
175 bar, the
system pressure
pressure in the HCO system has
1.134 10MBA50 EU003 ZV22 10MBA51 FP100 has dropped
dropped too fast.
within 10 hours to
below 160 bar.
The HCO system
is not leaktight.

In case of failure of both

pressure measurement
pressure measurement transducer
10MBA51 transducers and when GT
10MBA51 CP101 or 102 for the
1.135 CP101or10MBA5 XM20 10MBA51 CP101or10MBA51 CP102 SENS FLT has not been warmed up
monitoring of the HCO system
1 CP102 sufficiently (< min.
pressure has a fault.
operating time of 60 min.
after GT start), GT trip.

pressure measurement transducers

(10MBA51 CP101/102) for the DEV FLT
1.136 10MBA51 FP100 ZV10 10MBA51 CP101/102
monitoring of HCO system pressure DEV > 7 bar
deviate from each other by > 3 bar

Both pressure measurement

SGC GT S/Dn by Prot.
1.137 transducers for the monitoring of the 10MBA51 FP100 ZV11 10MBA51 CP101/102 2CAN FLT
Command
HCO system pressure have a fault.
If both pressure
pressure transducer for the monitoring 10MBA53 CP101 10MBA53 CP101
measurement transducers
1.138 of the pressure in the main thrust OR XM20 OR SENS FLT
fail (10MBA53
system has a fault. 10MBA53 CP102 10MBA53 CP102
CP101/102), GT Trip.

102
 If both pressure
pressure transducer for the monitoring 10MBA53 CP103 10MBA53 CP103
measurement transducers
1.139 of the pressure in the Reverse thrust OR XM20 OR SENS FLT
fail (10MBA53
system has a fault. 10MBA53 CP104 10MBA53 CP104
CP103/104), GT Trip.
S63 >MAX
The supply line GT trip is actuated if a
"SGC HCO" in step 63 and the valves of the pressure relief has not
10MBA53 CP101
pressure in the non-active main thrust main and reverse been carried out within 10
1.140. 10MBA53 FP101 XN42 OR
system (10MBA53 FP101) is too high thrust system are seconds after opening the
10MBA53 CP102
(not < 10 bar). closed and the return line solenoid
return line valves valves.
are opened.
Pressure measurement for the
10MBA53 CP101
monitoring of the main thrust system DEV FLT
1.141 10MBA53 FP101 ZV10 OR
pressure deviates from each other by > DEV > 5 Bar
10MBA53 CP102
5 bar.
GT Trip
Both pressure measurement for the 10MBA53 CP101 SFC switched off by a
1.142 monitoring of main thrust system 10MBA53 FP101 ZV11 OR 2CAN FLT protection command.
pressure have a fault. 10MBA53 CP102 Start-up of GT not
released.
S03 >MAX
The supply line GT trip is actuated if a
"SGC HCO" in step 03 and the valves of the pressure relief has not
10MBA53 CP103
pressure in the non-active reverse main and reverse been carried out within 10
1.143 10MBA53 FP102 XN41 OR
thrust system (10MBA53 FP102) is too thrust system are seconds after opening the
10MBA53 CP104
high (not < 10 bar). closed and the return line solenoid
return line valves valves.
are opened.

>MAX DYThe
solenoid v/v in
reverse thrust
return line
(10MBA53AA005 A GT Trip will be initiated,
) is opened and if the pressure exceeds >
will be closed, 230 bar for longer than 10
Pressure in the activated reverse thrust when the seconds. This is a safety
10MBA53 CP103OR10MBA53
1.144 system is high (> 210 bar) for longer 10MBA53 FP102 ZV03 pressure in the function for the case that
CP104
than 10 seconds. activated reverse the solenoid valve in the
thrust system reverse thrust return
(10MBA53 line(10MBA53 AA005)
FP102) has could not be opened.
droppedbelow <
195 bar (210 bar
minus hysteresis
of 15 bar) again.

The pressure in the activated reverse 10MBA53 CP103

1.145 thrust system is too high (> 230 bar) for 10MBA53 FP102 ZV04 OR >>MAX DY GT Trip
longer than 10 seconds. 10MBA53 CP104

103
 Pressure measurement for the
10MBA53 CP103
monitoring of the reverse thrust system DEV FLT
1.146 10MBA53 FP102 ZV10 OR
pressure deviates from each other by > DEV > 3 Bar
10MBA53 CP104
3 bar.
GT Trip
Both pressure measurement for the 10MBA53 CP103 SFC switched off by a
1.147 monitoring of reverse thrust system 10MBA53 FP102 ZV11 OR 2CAN FLT protection command.
pressure have a fault. 10MBA53 CP104 Start-up of GT not
released.
GT CONTROL & PROTECTION EQUIPMENT (10MBY)
Transfer of status signal for GT trip
from the failsafe GT protection system
to the failsafe HRSG protection PLC
If the fault is present in
(S7-315F) is disturbed in subunit A. 10MBY00
1.148 ZV10 TRF FLT both subunits A/B, HRSG
Both input signals "GT tripped" (ZV01) EU001A/B
trip is actuated.
and "GT not tripped" (ZV51) to the
HRSG protection PLC have the same
status.
FIRE PROTECTION If 2 of 3 channels show
The three channels of the automatic the signal "trip", fire
1.149 10MBY00 EY010 ZV33 10MBY00EY011/012/013 N-COIN A
fire detection system do not indicate protection measures will
the same value (no trip / trip). actuate.

FIRE PROTECTION If 2 of 3 channels show

The three channels of the actuation of the signal "trip", fire
1.150. 10MBY00 EY010 ZV34 10MBY00 GS010A/B/C N-COIN M
the fire protection pushbuttons do not protection measures will
indicate the same value (no trip / trip). actuate.

• GT Trip.• The hydraulic

oil pumps S/OFF by prot.•
The HCO pumps S/OFF
by prot. & “SGC HCO”.•
The fuel gas supply
isolation valve (10EKG70
AA001) is closed by prot.
command, the fuel gas
supply vent valve
(10EKG70 AA502) is
opened.• The shutdown
10MBY00 ZV01/ program of the "SGC BHS
1.151 FIRE PROTECTION TRIP EY010S10MBY00 ZV03ZV0 TRIP TRN SYSTEM" –initiated
EY010X 1 by a prot. command.
Turning gear operation
fails.• Automatic fire
protection measures of
the lube oil system are
actuated.• The ventilation
system for the noise
enclosure of GT is
shutdown by switching off
"SLC GT ENC VENT" and
switching off the fans by a
protection command.

104
 10MBY00
1.152 FIRE DETECTION SYS ZV04 FAULT
EY010S
If two of the three
channels (10MBY00
FIRE DETECTION SYSTEM CH- 1
1.153 10MBY00 EY011 XG01 10MBY00 EY011 ACTUATED EY011/012/013) show the
ACTUATED
signal "trip", fire protection
measures will actuate.
If two of the three
channels (10MBY00
FIRE DETECTION SYSTEM CH- 2/3 10MBY00 EY012 10MBY00 EY012
1.154 XG01 ACTUATED EY011/012/013) appear,
ACTUATED 10MBY00 EY013 10MBY00 EY013
oil supply emergency
operation initiated.
FIRE PROTECTION LOCAL
CONTROL ROOM
FIRE PROT EM EXIT 1 (LOCATION - 10MBY00 GS001/
1) 002
FIRE PROT EM EXIT 1 (LOCATION - 10MBY00 GS003 READ 10MBY00 EY010S
1.155 XG01 MAN TRIP
2) 10MBY00 GS004 ZV01 DESCRIPTION
FIRE PROT EM EXIT 1 (LOCATION - 10MBY00 GS005
3) 10MBY00 GS006
FIRE PROT EM EXIT 1 (LOCATION -
4) MANUAL TRIP
OIL SUPPLY EM OPER PB CH 1 OR
If 2 of 3 channels show
2 OR 3
10MBY00 the signal "trip", fire
1.156 Channel 1 OR 2 OR 3 of the actuation ZV01 10MBY00 GS010A/B/C ACTUATED
GS010A protection measures will
of the fire protection pushbuttons has
actuate.
been actuated.
If two channels have a
LOAD MEASUREMENT CHANNEL - 1 XM01/
1.157 10MBY10 CE901 FAULT fault, the gas turbine will
OR 2 FAULT XM02
trip.
Both channels of GT load
1.158 10MBY10 CE901 XM04 DBL FLT GT Trip
measurement have a fault.

• If the first channel of the

speed actual value is
faulty, the selection logic
detects this and initiates a
smooth switchover to the
second channel.• If the
SPEED MEASUREMENT CHANNEL -
second actual value
1 FAULT
XM01/ channel also fails,
ORSPEED MEASUREMENT
1.159 10MBY10 CS901 XM02/ FAULT switchover to the third
CHANNEL - 2 FAULT
XM03 channel is initiated.• If
ORSPEED MEASUREMENT
only the second or third
CHANNEL - 3 FAULT
channel fails, only the
fault alarm signal is
indicated.• In the event of
failure of all 3 speed
signals, the gas turbine is
tripped.

All three speed measurement channels

1.160. 10MBY10 CS901 XM04 DEAD GT Trip
of the gas turbine have failed.

105
 "SGC GT" at step 07 and GT shaft
1.161 speed is still above ignition speed (6.6 10MBY10 CS901 XN01 S07 >IGN SGC GT Prot. S/Dn
Hz)
"SGC GT" at step 09 and GT shaft
1.162 10MBY10 CS901 XN03 S9N>38,6 SGC GT Prot. S/Dn
speed is is not > 38.6 Hz
"SGC GT" is at step 10 and GT shaft
1.163 10MBY10 CS901 XN05 S10 N>49 s-1 SGC GT Prot. S/Dn
speed is not > 49.0 Hz
SGC NATURAL GAS
"SGC NATURAL GAS" is at step 04
1.164 10MBY10 CS901 XN11 S04 N>10 s-1 Prot. S/Dn.
and GT shaft speed is not > 3.5 Hz.
GT Prot.S/Dn
SGC NATURAL GAS
"SGC NATURAL GAS" is at step 06
1.165 10MBY10 CS901 XN13 S06N>22 s-1 Prot. S/Dn.
and GT shaft speed is not > 12.5 Hz.
GT Prot.S/Dn
"SGC SFC HRSG PURGE" is at step "SGC SFC HRSG
1.166 05 and GT shaft speed is not > 11.5 10MBY10 CS901 XN61 S05N>21 s-1 PURGE Prot. S/Dn.
Hz. GT Prot.S/Dn
GT Trip
compressor blowoff
GT shaft speed is < 46.5 Hz and GT is protection (10MBA40
1.167 10MBY10 CS901 ZV05 TRIP LOW
in natural gas operation. EZ001) is actuated and all
blowoff valves are
opened.
• The load of GT could be
changed only manually
with adjusting GT load
Unit setpoint control has been switched
setpoint (10MBY10
1.168 off by a protection command from GT 10MBY10 DE010 XT05 PROT OFF
DE010).
controller.
• The load setpoint control
from the unit control is de-
activated.
"SGC GT" is at step 02 and the inlet
1.169 guide vanes controller is not switched 10MBY10 DT040 XN01 S02 N ON SGC GT Prot. S/Dn
on.
GT is in NG operation, the active
power is > 6 MW and the position of
1.170. the inlet guide vanes has not reached 10MBY10 DT040 ZV03 GT S/D SGC GT Prot. S/Dn
the minimum permissible position
within 2 seconds.
"SGC GAS TURBINE" is at step 13
"SGC GAS TURBINE"
and the load rejection identification
waits in step 13 until this
system has recognised a larger load
1.171 10MBY10 DU010 XN01 S13 ON signal is not active
rejection. The gas turbine is not able to
anymore. Synchronizing
resynchronise after activation of load
system is blocked.
rejection.
A changeover to the
redundant channel is not
possible.
In case of a critical fault to
Connection to the redundant channel
1.172 10MBY10 DU090 XM01 FAULT the master channel, a
of the GT controller has a fault.
switch over to the slave
channel is not possible.
Then the gas turbine will
trip.

106
 An automatic switch over
to the slave controller is
A critical fault has occurred to the
1.173 10MBY10 DU090 XM02 ON initiated.
master channel of the GT controller.
If both channels have a
fault, a GT trip is initiated.
The changeover to the
GT CTRL CRIT FLT SL slave channel of GT
1.174 A critical fault has occurred to the slave 10MBY10 DU090 XM03 ON controller is blocked.
channel of the GT controller. If both channels have a
fault, a GT trip is initiated.

GT CTRL H1 BUS CAN 1 When the second bus

XM06/
1.175 OR 10MBY10 DU090 FAULT communication system
XM07
GT CTRL H1 BUS CAN 2 has a fault, GT will trip.

OT MEAS 1 OR
OT MEAS 2 OR
OT MEAS 3 OR XM01/
OT MEAS 4 OR XM02/ If more than 2 of the 6
10MBA26
OT MEAS 5 OR XM03/ channels are considered
1.176 10MBY10 FT010 CT101A/105A/109A/113A/117A/121 FAULT
OT MEAS 6 OR XM04/ as failed, SGC GT Prot.
A
The GT outlet temperature XM05/ S/Dn
measurement 1 which is used for the XM06
exhaust temperature control has a
fault.

OT MEAS 1 OR
Deviating value is no
OT MEAS 2 OR
XM07/ longer considered for the
OT MEAS 3 OR
XM08/ calculation of the average
OT MEAS 4 OR 10MBA26
XM09/ value.
1.177 OT MEAS 5 OR 10MBY10 FT010 CT101A/105A/109A/113A/117A/121 NO COIN
XM10/ If more than 2 of the 6
OT MEAS 6 OR A
XM11/ channels are considered
GT outlet temperature measurement 1
XM12 as failed, SGC GT Prot.
has an inadmissible deviation from the
S/Dn
calculated average value.

TEMP MEAS >=3

10MBA26
At least three turbine outlet
1.178 10MBY10 FT010 XM13 CT101A/105A/109A/113A/117A/121 FAULT SGC GT Prot. S/Dn
temperature measurement devices
A
have a fault (XM01 to XM12).

TEMP MEAS ALL 6

10MBA26
All six turbine outlet temperature
1.179 10MBY10 FT010 XM14 CT101A/105A/109A/113A/117A/121 FAULT GT Trip
measurement devices have a fault
A
(XM01 to XM12).
CONTROL & PROTECTION EQUIPMENT GT (10MYB)
L1 BUS COMMUNICATIONL1 bus
communication to the gas turbine fail 10MYB00
1.180. ZV21 TRIP GT Trip
safe system AG95F/H has a fault in EU001S
both buses A and B.

107
 MON GT PROC/COMMUN
Monitoring of the H1 bus has indicated
1.181 a communication failure between the 10MYB00 EU010 ZV11 PROTNFLT GT Trip
GT process controller and the
protection controller.

MON GT PROC/COMMUN
Monitoring of the H1 bus has indicated
1.182 a communication failure between the 10MYB00 EU010 ZV12 ECTRLFLT GT Trip
GT process controller and the electric
process controller.
MON GT PROC/COMMUN
Monitoring of the H1 bus has indicated
1.183 a communication failure between the 10MYB00 EU010 ZV14 GTC FLT GT Trip
GT process controller and the GT
controller.
MON GT PROC/COMMUN When the second bus
1.184 Monitoring of the H1 bus has indicated 10MYB00 EU010 ZV33 TRF FLT communication system
a communication failure. has a fault, GT will trip.
GT CONTROLLER PROC
Failure of one redundant bus When the second bus
1.185 communication system between the 10MYB00 EU030 ZV33 RDDCY F communication system
GT controller and the GT fail safe has a fault,GT will trip.
system
GT CONTROLLER PROC
Monitoring of the H1 bus has indicated 10MYB00
1.186 ZV51 NOT OK GT Trip
a communication failure between GT EU030S
controller and the GT fail safe system.

MON ECTRL PROC/COMMUN

Monitoring of the H1 bus has indicated
1.187 a communication failure between the 10MYB00 EU050 ZV11 PROTNFLT GT Trip
electric process controller and the
protection controller.
MON ECTRL PROC/COMMUN
If the second bus
Failure of one redundant bus
10MYB00 communication system
1.188 communication system between the ZV33 TRF FLT
EU050F has a fault, the GT will
electric process controller and the GT
trip.
fail safe system
GASTURBINE AS95F/H If the second subunit B
10MYB00
1.189 Fault in subunit A of the AS95F/H XM35 FAULT has also a fault, the GT
EU111A
programmable logic controller will trip.
GASTURBINE AS95F/H If the second subunit B
10MYB00
1.190. Fault in subunit A of the AS95F/H ZV01 FAULT has also a fault, the GT
EU111A
programmable logic controller. will trip.
GASTURBINE AS95F/H If the second subunit A
10MYB00
1.191 Fault in subunit B of the AS95F/H XM35 FAULT has also a fault, the GT
EU111B
programmable logic controller. will trip.

108
 GASTURBINE AS95F/H If the second subunit A
10MYB00
1.192 Fault in subunit B of the AS95F/H ZV01 FAULT has also a fault, the GT
EU111B
programmable logic controller. will trip.
If both channels for the
AS95F/H REDUNDANCYOnly one of "open" command ofNG
the two channels for the "open" ESV (10MBP13 AA051)
1.193 10MYB00 EU113 ZV31 FAULT
command for the NG ESV (10MBP13 have a fault, the ESV will
AA051) is actuated. be closed and the NG
system will tripped.
TEMP TURB BEARING
1 of 3 temperature measurement
Failure of all three
channels has a fault or the spread
1.194 10MYB01 CT911 XK93 10MBD11 CT101A/B/C FAULT thermocouples Prot. S/Dn
between the highest and lowest
of SGC GT.
reading has been above 10 K for > 3
seconds.
TEMP COMPR BEARING
1 of 3 temperature measurement
Failure of all three
channels has a fault or the spread
1.195 10MYB01 CT912 XK93 10MBD12 CT101A/B/C FAULT thermocouples Prot. S/Dn
between the highest and lowest
of SGC GT.
reading has been above 10 K for more
than 3 seconds.
TEMP THRUST BRG GE
1 of 3 temperature measurement
Failure of all three
channels has a fault or the spread 10MBD12 CT102A/B and 10MBD12
1.196 10MYB01 CT913 XK93 FAULT thermocouples Prot. S/Dn
between the highest and lowest CT103A
of SGC GT.
reading has been above 10 K for more
than 3 seconds.
TEMP THRUST BRG TE
1 of 3 temperature measurement
Failure of all three
channels has a fault or the spread 10MBD12 CT104A/B and 10MBD12
1.197 10MYB01 CT914 XK93 FAULT thermocouples Prot. S/Dn
between the highest and lowest CT105A
of SGC GT.
reading has been above 10 K for more
than 3 seconds.
TEMP TURB BEARING
1 of 3 temperature measurement
Failure of all three
channels has a fault or the spread
1.198 10MYB01 CT920 XK93 10MBD11 CT102A/B/C FAULT thermocouples Prot. S/Dn
between the highest and lowest
of SGC GT.
reading has been above 10 K for more
than 3 seconds.
VIB TURB BEARING CSG
If both vibration
1 of 2 vibration measurements has a
measurements fail, the
1.199 fault or the deviation between the two 10MYB01 CY931 XK93 10MBD11 CY101/102 FAULT
start-up of GT is not
measurements is high (> 1mm/s) for
released
more than 3 seconds.

VIB COMPR BRG CSG

If both vibration
1 of 2 vibration measurements has a
measurements fail, the
1.200. fault or the deviation between the two 10MYB01 CY932 XK93 10MBD12 CY101/102 FAULT
start-up of the GT is not
measurements is high (> 1mm/s) for
released
more than 3 seconds.

109
 CH1.1FLT
CH1.2FLT
O/S PROTN SYST 1 CHANNEL 1.1 CH1.3FLT
If a further channel of the
FAULT The respective
XT11/ overspeed protection
O/S PROTN SYST 1 CHANNEL 1.2 10MYB01 channel of the
1.201 XT12/ system 1 is either faulty or
FAULT EQ011A overspeed
XT13 detects overspeed, the
O/S PROTN SYST 1 CHANNEL 1.3 protection system
GT will trip.
FAULT 1 is considered
as faulty and
actuated.

O/S PROTN SYST 1Signals of the GT will trip if 2 of the 3

three channels (1.1/1.2/1.3) of the channels of the
10MYB01
1.202 overspeed protection system 1 are ZV33 N-COIN F overspeed protection
EQ011A
antivalent (non-coin. fault). At least one system 1 are either faulty
channel is faulty. or detect overspeed.

CAN1 FLT
CAN2 FLT
O/S PROTN SYST 2 CHANNEL 2.1 CAN3 FLT
If a further channel of the
FAULT The respective
XT14/ overspeed protection
O/S PROTN SYST 2 CHANNEL 2.2 10MYB01 channel of the
1.203 XT15/ system 2 is either faulty or
FAULT EQ012B overspeed
XT16 detects overspeed, the
O/S PROTN SYST 2 CHANNEL 2.3 protection system
GT will trip.
FAULT 2 is considered
as faulty and
actuated.
O/S PROTN SYST 2
GT will trip if 2 of the 3
Signals of the three channels
channels of the
(2.1/2.2/2.3) of the overspeed 10MYB01
1.204 ZV33 N-COIN F overspeed protection
protection system 2 are antivalent EQ012B
system 2 are either faulty
(non-coin. fault). At least one channel
or detect overspeed.
is faulty.
KUES WARN
The FODS parameter Ki(t) of two or
1.205 more adjacent acceleration sensors 10MYB01 EQ100 XG03 PREALARM
exceeds the threshold value twice
within a timeframe of 500ms.

(AG95F subunit "A") CH1 FLT

GT PROTECTION TEST CHANNEL 1 CH3 FLT
Second channel of the
FAULT XT21/ CH5 FLT
10MYB01 respective protection
1.206 GT PROTECTION TEST CHANNEL 3 XT23/ logic
EQ200A circuit has a fault, GT
FAULT XT25 configuration
Trip.
GT PROTECTION TEST CHANNEL 5 changes over to
FAULT 1-out-of-2.
(AG95F subunit "B") CH2 FLT
GT PROTECTION TEST CHANNEL 2 CH4 FLT
Second channel of the
FAULT XT22/ CH6 FLT
10MYB01 respective protection
1.207 GT PROTECTION TEST CHANNEL 4 XT24/ logic
EQ200B circuit has a fault, GT
FAULT XT26 configuration
Trip.
GT PROTECTION TEST CHANNEL 6 changes over to
FAULT 1-out-of-2.

110
 10MYB01
GT 10 ESV TRIP CHANNEL 1 OR 2
EU010R
1.208 channel 1 OR 2 of the unit protection ZV06 TRIP GT Trip
10MYB01
system Trip
EU010S
KUES ALARM 2V3
If FODS parameter Ki(t) of two or more
GT Trip
adjacent acceleration sensors exceeds
Flow channels of the first
the specified threshold value twice
stage of guide vanes
within a timeframe of 500ms, and
(TLe1) are most probably
1.209 if the compressor discharge pressure 10MYB01 EU100 ZV01 ALARM
blocked.
parameter Kp indicates a lasting
Severe damage of the
pressure rise, and
Turbine blading is
if the rotational noise parameter
possible.
aggregate value Kd indicates a lasting
change.

KUES ALARM 2V3

1 of 3 input signals from the FODS If 2 of 3 channels signal
1.210. 10MYB01 EU100 ZV33 SENS FLT
(KUES) differs from the other channels "alarm", GT Trip
(no-coin. fault).
10MYB01
XK61/
1.211 O/S PROT SYST 1 ACTUATED EZ011R10MYB01 CH1NTRIPTRIP GT Trip
ZV96
EZ011S
10MYB01
EZ012R XK61/ CH2NTRIP
1.212 O/S PROT SYST 2 ACTUATED GT Trip
10MYB01 ZV21 ACTUATED
EZ012S
REM EMERGY TRIP SYST
1 of 2 channels of the remote 10MYB01 GT will trip if the second
1.213 ZV33 FAULT
emergency trip system (10MYB01 EZ020S channel has also a fault.
EZ020A/B) has a fault.
GT PROTECTION
1.214 One of the protection circuits has a 10MYB01 EZ100 ZV02 MULTCANF Prot. S/Dn of SGC GT.
multiple channel fault.
GAS TURBINE TRIP SYSTEM 10MYB01
1.215 XK96 TRIPPED GT & ST TRIP
ACTUATED EZ100S
TEMP TURB BEARING
1 of 3 temperature measurements of
the bearing indicates a too high TRIP
1.216 10MYB01 EZ111 XK01 10MBD11 CT101A/B/C GT Trip
temperature and second measurement > 120 º C
indicates also a too high temperature
or has a channel fault.
TEMP TURB BEARING
1 of 3 temperature measurements of
ALARM 2 out of 3 measurements
1.217 the turbine bearing indicates high 10MYB01 EZ111 ZV94 10MBD11 CT101A/B/C
> 110 º C respond, GT Trip.
temperature above the warning limit
and has no channel fault.
TEMP COMPR BEARING
1 of 3 temperature measurements of
the bearing indicates a too high TRIP
1.218 10MYB01 EZ112 XK01 10MBD12 CT101A/B/C GT Trip
temperature and second measurement > 120 º C
indicates also a too high temperature
or has a channel fault.

111
 TEMP COMPR BEARING
1 of 3 temperature measurements of
ALARM 2 out of 3 measurements
1.219 the compressor bearing indicates high 10MYB01 EZ112 ZV94 10MBD12 CT101A/B/C
> 110 º C respond, GT Trip.
temperature above the warning limit
and has no channel fault.
TEMP THRUST BRG GE
1 of 3 temperature measurements of
the bearing indicates a too high 10MBD12 CT102A/B / 10MBD12 TRIP
1.220. 10MYB01 EZ113 XK01 GT Trip
temperature and second measurement CT103A > 120 º C
indicates also a too high temperature
or has a channel fault.
TEMP THRUST BRG GE
1 of 3 temperature measurements of
10MBD12 CT102A/B / 10MBD12 ALARM 2 out of 3 measurements
1.221 the compressor bearing indicates high 10MYB01 EZ113 ZV94
CT103A > 110 º C respond, GT Trip.
temperature above the warning limit
and has no channel fault.
TEMP THRUST BRG TE
1 of 3 temperature measurements of
the bearing indicates a too high 10MBD12 CT104A/B / 10MBD12 TRIP
1.222 10MYB01 EZ114 XK01 GT Trip
temperature and second measurement CT105A > 120 º C
indicates also a too high temperature
or has a channel fault.
TEMP THRUST BRG TE
1 of 3 temperature measurements of
10MBD12 CT104A/B / 10MBD12 ALARM 2 out of 3 measurements
1.223 the compressor bearing indicates high 10MYB01 EZ114 ZV94
CT105A > 110 º C respond, GT Trip.
temperature above the warning limit
and has no channel fault.
TEMP TURB BEARING1 of 3
temperature measurements of the
bearing indicates a too high
1.224 10MYB01 EZ120 XK01 10MBD11 CT102A/B/C TRIP> 120 º C GT Trip
temperature and second measurement
indicates also a too high temperature
or has a channel fault.
TEMP TURB BEARING
1 of 3 temperature measurements of
ALARM 2 out of 3 measurements
1.225 the turbine bearing indicates high 10MYB01 EZ120 ZV94 10MBD11 CT102A/B/C
> 110 º C respond, GT Trip.
temperature above the warning limit
and has no channel fault.
VIB TURB BEARING CSG
1 of 2 vibration measurements has
detected too high vibration level and TRIP
1.226 10MYB01 EZ131 XK01 10MBD11 CY101/102 GT Trip
the second measurement also has > 14.7 mm/Sec
detected too high vibration level or is
faulty.
VIB TURB BEARING CSG
1 of 2 vibration measurements on the
ALARM
1.227 turbine bearing casing has detected 10MYB01 EZ131 ZV94 10MBD11 CY101/102
> 9.3 mm/Sec
high vibration level above the warning
limit.

112
 VIB COMPR BRG CSG
1 of 2 vibration measurements has
detected too high vibration level and TRIP
1.228 10MYB01 EZ132 XK01 10MBD12 CY101/102 GT Trip
the second measurement also has > 14.7 mm/Sec
detected too high vibration level or is
faulty.
VIB COMPR BRG CSG
1 of 2 vibration measurements on the
ALARM
1.229 compressor bearing casing has 10MYB01 EZ132 ZV94 10MBD12 CY101/102
> 9.3 mm/Sec
detected high vibration level above the
warning limit.
TEMP TURB OUT PROT GT Trip
3 of 6 turbine outlet temperature 10MBA26 CT101B / 105B / 109B / TRIP maximum thermal stress
1.230. 10MYB01 EZ141 XK01
measurements indicate a too high 113B / 117B / 121B (SP = 659 - OTC) of the turbine bladings
temperature. has been reached.

TEMP TURB OUT PROT

10MBA26 CT101B / 105B / 109B /
1.231 3 of 6 turbine outlet temperature 10MYB01 EZ141 ZV20 3SNFLT Prot. S/Dn of SGC GT.
113B / 117B / 121B
measurements have fault.
TEMP TURB OUT PROT
If the turbine outlet
3 of 6 turbine outlet temperature 10MBA26 CT101B / 105B / 109B / ALARM
1.232 10MYB01 EZ141 ZV94 temperature increases
measurements indicate a high 113B / 117B / 121B (SP = 619 - OTC)
further, GT Trip.
temperature.
ES GT LCL CTRL ROOM TRIP A
EPB of GT has been actuated by
1.233 10MYB01 GS001 XG01 TRIP GT Trip
pressing the GT trip pushbutton in the
local control room.

GT EMERGENCY STOP 1
EPB of GT has been actuated by 10MYB01
1.234 XG01 TRIP GT Trip
pressing the GT trip pushbutton in the GS001R
local control room.

ES GT REM CTRL ROOM

EPB of GT has been actuated by
1.235 10MYB01 GS002 XG01 TRIP GT Trip
pressing the GT trip pushbutton in the
remote control room.

GT EMERGENCY STOP 2EPB of GT

has been actuated by pressing the GT 10MYB01
1.236 XG01 TRIP GT Trip
trip pushbutton in the remote control GS002R
room.

ES 1 GT TURB BUILD
ES 2 GT TURB BUILD
10MYB01 GS003
ES 3 GT TURB BUILD
1.237 10MYB01 GS004 XG01 TRIP GT Trip
EPB of GT has been actuated by
10MYB01 GS005
pressing the GT trip pushbutton - 1 OR
2 OR 3 in the GT Turbine Building.
10MYB01
GT EMERGENCY STOP 3 OR 4 OR 5 GS003R
EPB of GT has been actuated by 10MYB01
1.238 XG01 TRIP GT Trip
pressing the GT trip pushbutton - 1 OR GS004R
2 OR 3 in the GT Turbine Building. 10MYB01
GS005R

113
 INSTRUMENTATION & CONTROL EQUIPMENT (C-SYSTEM)
10CHA
The
generator/transformer
PROT CUB PWR SUPPLY protection of the unit is
1.239 DC auxiliary power supply is missing at 10CHA00 EU001 ZV01 FAULT disabled.
both unit protection cubicles. • SGC GT Prot. S/Dn.
• Gas turbine start-up is
not released.
UNIT PROTECTION
Generator de-excited and
1.240. GT trip has been actuated by the 10CHA00 EZ110S ZV22 TRIP
GCB opened & GT Trip
electrical protection of the unit.
10CYQ

Explosion and fire hazard.

GT Trip
GAS DETECTION SYSTEM
NG S/OFF V/V (10EKG70
Gas detection system of GT enclosure 10CYQ01 EZ001
AA001) is closed by prot.
1.241 has issued a trip signal due to high gas 10CYQ01 ZK01 10CYQ01 GH001A/B/C TRIP
command.
concentration. 2 of 3 actuation EZ001X
NG VENT V/V (10EKG70
channels have responded.
AA502) is opened by prot.
command.

If one gas detection

GAS DETECTION SYSTEM channel is faulty and
1.242 1 of 3 Gas Detection channels has a 10CYQ01 EZ001 ZV33 10CYQ01 GH001A/B/C TRF FLT another channel responds
transfer/non-coincidence fault. or is also faulty, the GT
will trip.

GAS DET SYSTEM Explosion and fire hazard.

Gas detection system of the GT 10CYQ01 If the concentration of
1.243 ZV02 ALARM
enclosure has responded (warning GH001D combustible gases rises
level). further, the GT will Trip.

114
2. HRSG

115
SR. SIGNAL RESPONSIBLE
DESCRIPTION KKS WARNING ALARM TRIP
NO. KKS INSTRUMENT
HP ECONOMISER (10HAC10)
> 105 BAR
IP Economiser Pressure XH05/ IP CV <10% then CV
2.1 10HAC60 CP901 10HAC60 CP001/041 > 108 BAR
(High/ Too High) XH07 open by protection
command
2 0F 3 Showing > 1220
mm
- HP STAGE FW S/O-V –
10LAB30 AA001 Prot.
close
- HP STAGE FW B/P-V –
> 1220 MM for > 2 10LAB30 AA011 Prot.
2.2 HP Drum Level (Too High) 10HAD10 CL001/002/003 XH07 10HAD10 CL001/002/003
Sec. Close
- HP MAIN S/OFF V/V
Prot. CLOSE
- HP MAIN S/OFF B/P V/V
Prot. CLOSE
- FWP 1/2 Trip
GT S/Dn
2 0F 3 Showing < 126 mm
2.3 HP Drum Level (Too Low) 10HAD10 CL001/002/003 ZH62 10HAD10 CL001/002/003 < 126 MM
GT/ HRSG Trip
HP Drum Level 2 of 3
2.4 10HAD10 CL901 XH03 10HAD10 CL001/002/003 > 1120 MM
(High)

> 1170 MM
- HP FW CV Prot.
Close
- HP FW B/P CV Prot.
HP Drum Level 2 of 3
2.5 10HAD10 CL901 XH05 10HAD10 CL001/002/003 Close
(High)
- IBD Prot. Open
- Spray Line W/Up
V/Vs Prot. Close
(LAE05/26AA001)

< 180 MM
HP Drum Level 2 0F 3
2.6 10HAD10 CL901 ZV60 10HAD10 CL001/002/003 CBD & IBD Prot.
(Low)
Close
HP Drum Pressure (High/ XH07/
2.7 10HAD10 CP901 10HAD10 CP001/041 > 143 BAR > 145 BAR
Too High) XH09
HP Drum Level Protection HP DRM L PROT < 126 MM (2 of 3)
2.8 10HAD10 EZ001 XV01 10HAD10 CL001/002/003
(Low Low) LL HRSG/ GT TRIP
HP drum feedwater shutoff
valve (10LAB30 AA001) is FW S/OFF V/V
closed and the HP drum XV01/ CLOSE
2.9 10HAD10 EZ002 SGC GT Prot. S/Dn
level is low (<600 mm) for XV02 L < 600 MM for >
more than 20 s while the 20 Sec.
HRSG is operating.

116
 > 1220 MM (2 of 3)
SGC GT Prot. S/Dn
HP FW S/Off V/Vs Prot.
Close
HP FW B/P S/Off V/Vs
Prot. Close
HP Drum Level Protection HP DRM L PROT
2.10. 10HAD10 EZ003 ZV01 10HAD10 CL001/002/003 HP Main Steam V/V Prot.
(High High) HH
Colse
HP Main Steam B/P V/V
Prot. Colse
HP FW S/Off V/V not close
within 105 sec, then BFP &
HRSG Trip
IP EVAPORATOR (10HAD50)
2 0F 3 Showing > 972 mm
IP STAGE FW S/O-V –
10LAB60 AA001 Prot.
close
IP STAGE FW B/P-V –
2.11 IP Drum Level (Too High) 10HAD50 CL001/002/003 XH07 10HAD50 CL001/002/003 > 972 MM 10LAB60 AA011 Prot.
close
Steam S/Off V/V
10LBA50AA002 Prot. close
FWP 1/2 Trip
GT S/Dn
2 0F 3 Showing < 126 mm
2.12 IP Drum Level (Too Low) 10HAD50 CL001/002/003 ZH62 10HAD50 CL001/002/003 < 126 MM
GT/ HRSG Trip

10HAD50 CL001/002/003
2.13 IP Drum Level 2 of 3 (High) 10HAD50 CL901 XH03 > 872 MM
10HAD50 CP001

> 922 MM
IP FW CV Prot. Close
IBD Prot. Open
2.14 IP Drum Level 2 of 3 (High) 10HAD50 CL901 XH05 10HAD50 CL001/002/003 CBD CV Prit. CLOSE
Spray Line W/Up V/Vs
Prot. Close
(LAF05AA001)

< 220 MM
2.15 IP Drum Level (Too Low) 10HAD50 CL901 ZV60 10HAD50 CL001/002/003 CBD & IBD Prot.
Close After 10 Sec.
IP Drum Pressure (High/ XH05/
2.16 10HAD50 CP901 10HAD50 CP001/041 > 39 BAR > 40 BAR
Too High) XH07
IP Drum Level Protection IP DRM L PROT < 126 MM (2 of 3)
2.17 10HAD50 EZ001 XV01 10HAD50 CL001/002/003
(Low Low) LL GT/ HRSG Trip

117
 > 972 MM (2 0f 3)
SGC GT Prot. S/Dn
IP FW S/Off V/Vs Prot.
Close
IP Drum Level Protection HP DRM L PROT
2.18 10HAD50 EZ003 ZV01 10HAD50 CL001/002/003 IP Main Steam V/V Prot.
(High High) HH
Colse
IP FW S/Off V/V not close
within 40 sec, then BFP &
HRSG Trip
2 0F 3 Showing > 972 mm
2.19 LP Drum Level (Too High) 10HAD80 CL001/002/003 XH07 10HAD80 CL001/002/003 > 972 MM
GT Prot. S/Dn
2 0F 3 Showing < 126 mm
2.20. LP Drum Level (Too Low) 10HAD80 CL001/002/003 ZH62 10HAD80 CL001/002/003 < 126 MM
GT/ HRSG Trip
LP Drum Level 2 of 3
2.21 10HAD80 CL901 XH03 10HAD80 CL001/002/003 > 872 MM
(High)

> 922 MM
LP Drum Level 2 of 3 LP FW CV Prot. Close
2.22 10HAD80 CL901 XH05 10HAD80 CL001/002/003
(High) IBD Prot. Open
CBD Prot. CLOSE

< 180 MM
2.23 LP Drum Level (Too Low) 10HAD80 CL901 ZV60 10HAD80 CL001/002/003 CBD & IBD Prot.
Close
LP Drum Pressure (High/ XH09/
2.24 10HAD80 CP901 10HAD80 CP001/041 > 8 BAR > 11 BAR
Too High) XH11
LP Drum Level Protection LP DRM L PROT < 126 MM (2 of 3)
2.25 10HAD80 EZ001 XV01 10HAD80 CL001/002/003
(Low Low) LL GT/ HRSG Trip
> 972 MM (2 0f 3)
SGC GT Prot. S/Dn
D/A Pump O/L CV Prot.
Close
D/A Pump Prot. Off
LP Main Steam V/V Prot.
LP Drum Level Protection LP DRM L PROT
2.26 10HAD80 EZ003 ZV01 10HAD80 CL001/002/003 Colse
(High High) HH
DM Fill V/V
(10LCA19AA001) Prot.
Close
LP FW CV not close within
30 sec, then CEP & HRSG
Trip

118
3. WATER STEAM
CYCLE

119
SR. SIGNAL RESPONSIBLE
DESCRIPTION KKS WARNING ALARM TRIP
NO. KKS INSTRUMENT
CONDENSATE STORAGE SYSTEM (LCP)
Condensate Storage Tank
3.1 00LCP01 CL001 XH03 00LCP01 CL001 > 8.5 m
Level (High)
Condensate Storage Tank
3.2 00LCP01 CL001 XH54 00LCP01 CL001 < 1.0 m
Level (Low)
Condensate Storage Tank
3.3 00LCP01 CL001 XH56 00LCP01 CL001 < 0.5 m
Level (Too Low)
MAIN CONDENSATE SUPPLY SYSTEM (LCA)
DP Across CEP - 1 or 2 >dp max (300
3.4 10LCA11/12 CP002 XH01 10LCA11/12 CP002
Suction Strainer (High) mbar)
< 17 Bar
CEP - 1 or 2 Discharge
3.5 10LCA11/12 CP901 ZH54 10LCA11/12 CP001/041 CEP Trip & S/by CEP
Pressure (Low)
Starts
<16.5 bar
CEP Discharge Header
10LCA20 CP001/041 If Individual Pump Disc.
3.6 Pressure (Low) when any 10LCA20 CP901 XH54
10LCA11/12 CP001/041 Pressure Also Too Low,
one pump in service
CEP Trip
If 2 of 3 (10LCA20 CT001
> 60 °C, 10PAB21 CT001
CEP Discharge Temp. >43 °C,
3.7 10LCA20 CT001 XH01 10LCA20 CT001 >60 °C
(High) 10PAB31 CT001 >55 °C)
reaches the limit, GT will
trip
Sulpher Content (Too
3.8 High) for more than 20 10LCA30 FT001 XV02 > 10 ppm
Minutes
>34 bar
CPH Outlet Pressure (Too LP FW CV Open 10%
3.9 10LCA40 CP901 XH09 10LCA40 CP001/041
High) by Protection
Command
CPH Outlet Pressure (Too >35 Bar Safety V/V Will
3.10. 10LCA40 CP901 XH11 10LCA40 CP001/041
High) PopUp
CPH Recirculation Pump
3.11 10LCA51 DE010 XG01 NOT STOP CPH Recirc. Pump Trip
Local EPB Pressed

>5 bar
The
valve(10LCA70AA102)
will be opened further
DP Across FGPH B/P by the DCS until the
3.12 10LCA70 CP901 XH01
Control V/V (High) pressure reduced.
Then v/v will
automatically switch
back to control
operation.

CONDENSATE EXTRACTION PUMPS (10LCB)

All CEPs OFF for more
3.13 than 20 Sec. & HRSG in 10LCB10 EZ001 XV01 GT Trip
Service.

120
 CEP motor feeder trip due CEP Trip & S/By
3.14 10LCB11/12 CE110 XG05 A
to overload or short circuit. CEP Starts
CEP Axial Bearing Temp. CEP Trip & S/By
3.15 10LCB11/12 CT001 XH03 10LCB11/12 CT001 >85 °C
(Too High) CEP Starts
CEP Motor winding Temp. >120 °C CEP Trip & S/By
3.16 10LCB11/12 CT071 XH03 10LCB11/12 CT071 >135 °C
(Too High) (TOLERANCE) CEP Starts
CEP Motor winding Temp. >120 °C CEP Trip & S/By
3.17 10LCB11/12 CT073 XH03 10LCB11/12 CT073 >135 °C
(Too High) (TOLERANCE) CEP Starts
CEP Motor winding Temp. >120 °C CEP Trip & S/By
3.18 10LCB11/12 CT075 XH03 10LCB11/12 CT075 >135 °C
(Too High) (TOLERANCE) CEP Starts
CEP Motor NDE Bearing CEP Trip & S/By
3.19 10LCB11/12 CT077 XH03 10LCB11/12 CT077 >90 °C (TOLERANCE) >95 °C
Temp. (Too High) CEP Starts
CEP Motor DE Bearing CEP Trip & S/By
3.20. 10LCB11/12 CT079 XH03 10LCB11/12 CT079 >90 °C (TOLERANCE) >95 °C
Temp. (Too High) CEP Starts
EPB of CEP Pressed CEP S/OFF & S/By
3.21 10LCB11/12 DE010 XG01
Locally CEP Starts
HRSG DRAIN PUMPS (10LCL)
HRSG Drain Pump -1
EPB of HRSG DRAIN
3.22 10LCL11/12 DE010 XG01 S/OFF
PUMP Pressed Locally
& S/By S/ON
CLEAN DRAINS SYSTEM (10LCM)
> 1600 MM
Clean Drain Tank Level Both Clean Drain
3.23 10LCM10 CL901 XH05 10LCM10 CL001/041
(Too High) Pumps Starts by
Prot. ON
< 400 MM
Clean Drain Tank Level Both Clean Drain
3.24 10LCM10 CL901 ZH54 10LCM10 CL001/041
(Too Low) Pumps S/OFF by Prot.
Command
Clean Drain Tank Temp. > 360 ºC (T), >380 °C
3.25 10LCM10 CT001 XH03 10LCM10 CT001
(High) (W)
SEALING WATER SYSTEM (10LCW)
Seal Water Pressure >4.0 bar (T) , >5.0 bar
3.26 10LCW20 CP901 XH03 10LCW20 CP001/041
Downstream of PRV (High) (W)
Seal Water Pressure
3.27 10LCW20 CP901 ZH54 10LCW20 CP001/041 < 0.5 bar
Downstream of PRV (Low)
LB SYSTEM
HP MAIN STEAM SYSTEM (10LBA10)
> 133 bar
Reliev-Valve
HP steam pressure dnstrm
3.28 10LBA10 CP901 XH05 10LBA10 CP001/041 (10LBA12 AA101) is
of HRSG (High)
open.(SETP = 131
bar).
HP steam pressure
3.29 downstream the HRSG 10LBA10 CP901 XH07 10LBA10 CP001/041 >136 bar
(Too high)

121
 HP steam temp. upstream
3.30. of final desuperheater 10LBA10 CT901 XH03 10LBA10 CT001/041 >572 °C
(High)

HP steam temp. upstream

3.31 of final desuperheater (Too 10LBA10 CT901 XH05 10LBA10 CT001/041 >583 °C
High)

HP steam temp.
3.32 downstream of final 10LBA10 CT902 XH03 10LBA10 CT002/042 >572 °C
desuperheater (High)

HP steam temp.
3.33 downstream of final 10LBA10 CT902 XH05 10LBA10 CT002/042 >583 °C
desuperheater (Too High)

NOPEN
SGC HP STEAM
The shutoff valve
SYSTEM (10LBA10
(10LBA15 AA003) not
3.34 10LBA15 AA003 ZH51 EC001) stays in step 5
opened, while GT and
until shutoff valve
HRSG started.
(10LBA15 AA003)
opened completely.

HP steam temperature >570 °C (T), >573 °C

3.35 10LBA20 CT901 XH03 10LBA20 CT001/041
upstream of ST (High) (W)
10LBA20CT007A,
Main Steam Temp. Prot. 10LBA20 CT008A,
3.36 10LBA20 EZ110 XK20 FAIL
(Fail) 10LBA20 CT009A
OR 10MAA50 FT004A

10LBA20CT007A OR
10LBA20 CT008A OR
Main Steam Temp. Prot.
3.37 10LBA20 EZ110 XK93 10LBA20 CT009A OR 10MAA50 FAULT
(Faultl) (1 of 3)
FT004A OR
10LBA20FT007A

During start-up of ST, start-

up program waits until the
temperature difference is
no longer high before the
10LBA20CT007A, turbine is warmed up at
Main Steam Temp. Prot.
3.38 10LBA20 EZ110 XK94 10LBA20 CT008A, HIGH heat soak speed.
(High)
10LBA20 CT009A • If the temperature
difference increases further
and reaches the trip limit,
the steam turbine will be
tripped.

10LBA20CT007A,
Main Steam Temp. Prot. 10LBA20 CT008A,
3.39 10LBA20 EZ110 XK96 ST TRIP
(Trip) (2 OF 3) 10LBA20 CT009A OR
10LBA20 FT007A

122
 IP MAIN STEAM SYSTEM (10LBA50)

>38 bar
IP steam pressure
safety valve (10LBA50
3.40. downstream of the HRSG 10LBA50 CP901 XH01 10LBA50 CP001/041
AA191) is opened
(High)
(Setpoint = 35.5 bar).

>38.5 bar
safety valve
IP steam pressure
10LBA50 AA191
3.41 downstream of the HRSG 10LBA50 CP901 XH03 10LBA50 CP001/041
is opened
(Too High)
(Setpoint = 35.5
bar).
LP MAIN STEAM SYSTEM (10LBA80)
LP steam pressure
10HAH80 AA402 DRAIN
3.42 downstream of the HRSG 10LBA80 CP901 XH01 10LBA80 CP001/041 >8.6 bar
V/V OPEN.
(High)
LP steam pressure
3.43 downstream of the HRSG 10LBA80 CP901 XH03 10LBA80 CP001/041 >9.3 bar
(Too High)
HOT REHEAT SYSTEM (10LBB)
HRH steam pressure
downstream the
3.44 10LBB40 CP901 XH03 10LBB40 CP001/041 >30.5 bar
attemperator of the hot
reheat (High)
>31.3 bar
HRH relief valve
(10LBB41
AA101) opens by
HRH steam pressure
protection
downstream the
3.45 10LBB40 CP901 XH05 10LBB40 CP001/041 (Setpoint = 31.3
attemperator of the hot
bar).
reheat (Too High)
HRH steam
safety valve will
open (Setpoint =
31.6 bar).
HRH steam temperature
3.46 downstream of the hot 10LBB50 CT901 XH03 10LBB50 CT001/041 >571 °C
reheat (High)
HRH steam temperature
protection detects a failure
10LBB50 CT007A
of three faulty measuring
10LBB50 CT008A
3.47 channels or due to failed 10LBB50 EZ110 XK20 FAIL ST TRIP
10LBB50 CT009A
inner casing temperature
OR 10MAB50 FT011A
measurement 10MAB50
FT011A.
10LBB50 CT007A All three channel fails OR
HRH steam temp. (1 of 3) 10LBB50 CT008A calculation of the IP inner
3.48 10LBB50 EZ110 XK93 FAULT
channel having fault. 10LBB50 CT009A casing temperature is
OR 10MAB50 FT011A faulty. ST TRIP

123
 10LBB50 CT007A
HRH steam temp. (1 of 3) 10LBB50 CT008A
3.49 10LBB50 EZ110 XK94 HIGH
high. 10LBB50 CT009A
OR 10MAB50 FT011A
HRH steam temp. Too high
10LBB50 CT007A
in comparison with the IP
10LBB50 CT008A
3.50. inner casing temperature 10LBB50 EZ110 XK96 TRIP ST TRIP
10LBB50 CT009A
(front 100 %)
OR 10LBB50 FT007A
10MAB50FT011A.
COLD REHEAT SYSTEM (10LBC)
CRH steam temp. high for
3.51 10LBC40 CT902 XH03 10LBC40 CT002/042 >390 °C
> 60 minutes.
The valve 10LBF10 AA101
will close by prot.
command.
Steam temperature
• The valve 10LAE25
downstream from the HP 10LBC51
3.52 10LBC51 CT001/ 002/ 003 XH03 >400 °C for > 60 sec. AA101 will close by prot.
reducing station High (2 CT001/002/T003
command.
OF 3) for > 60 sec.
• The GT/HRSG will be
tripped when the bypass
station is required
HP BYPASS STATION (10LBF)
The hydraulic station of the FAULT
10LBF00 GH001A XJ04 GT/HRSG Trip when HP
3.53 HP bypass station has a No Release for
10LBF00 GH001B XJ25 B/P require to Open
fault. HP B/P opening

3.54 HP STM B/P TRIP & REQ 10LBF10 EZ001 XV01 TRIP GT HRSG/GT TRIP

Position transmitter of the

HP B/P is not available or HRSG/GT will trip if HP B/P
3.55 10LBF10 EZ010 XV01
the HP bypass station has station required to open.
a fault
AUXILIARY STEAM SYSTEM (10LBG)
Auxiliary steam pressure is
3.56 10LBG10 CP901 XH03 10LBG10 CP001/041 >7 bar (T), >8 bar (W)
high.
STARTUP & SHUTDOWN STEAM SYSTEM (10LBH)

>1700 mm
D/A emergency drain
valve closed via SLC
Level of the HRSG blow
3.57 10LBH10 CL901 XH05 10LBH10 CL001/041 D/A Emergency drain.
down tank is high.
- Both HRSG Drain
Pumps S/On by Prot.
Command

124
 >1800 mm
HP/IP/LP CBD S/OFF
& CV CLOSE
Level of the HRSG blow
3.58 10LBH10 CL901 XH07 10LBH10 CL001/041 HP/IP/LP IBD S/OFF
down tank is Too high.
& CV CLOSE if
respective Drum level
not high

Temperature in the HRSG

3.59 10LBH10 CT001 XH03 10LBH10 CT001 >380 °C
blow down tank is high.

DEAERATOR (LAA)
>2397 mm
3.60. Deaerator Level (Too High) 10LAA20 CL001/002 XH07 10LAA20 CL001/002
CEP Trip
<447 mm
3.61 Deaerator Level (Too Low) 10LAA20 CL001/002 ZH56 10LAA20 CL001/002
D/A Pump Off
>2357 mm
-10LAB05A402
P. Open
>2247 mm,
- 10LCA65AA101
XH03/ 10LAB05AA402 Open,
3.62 Deaerator Level (High) 10LAA20 CL901 10LAA20 CL001/002 P. Close
XH05 If LBH Level < 1700
- 10LCA19AA001
mm
P. Close
- 10LBG70
AA101 P. Close

<647 mm
3.63 Deaerator Level (Low) 10LAA20 CL901 ZH54 10LAA20 CL001/002 -10LAB05AA402 P.
Close
>170 °C
Deaerator Temperature
3.64 10LAA20 CT901 XH03 10LAA20 CT001/041 - 10LBG70AA101 P.
(High)
Close

CEP Trip
-10LAB65AA001 P. Close
3.65 Deaerator Level (Too High) 10LAA20 EZ001 ZV01 10LAA20 CL001/002
- 10LCA65AA101 P. Close
- 10LBG70 AA101 P. Close
3.66 Deaerator Level (Too Low) 10LAA20 EZ002 ZV11 10LAA20 CL001/002 D/A Pump Trip
FEEDWATER PIPING SYSTEM (LAB)
Deaerator Pump Suction >200 mbar
3.67 10LAB05 CP902 XH03 10LAB05 CP002/042
Strainer DP (High) S/Dn of SGC B/P D/A
Deaerator Pump Suction >300 mbar
3.68 10LAB05 CP902 XH05 10LAB05 CP002/042
Strainer DP (Too High) D/A Pump Trip
BFP Suction Feed Water >160 °C (T), >165 °C
3.69 10LAB10 CT901 XH03 10LAB10 CT001/041
Temp. (High) (W)

10LAB10 CT001/041
3.70. NPSH Difference (Low) 10LAB11/12 FP001 ZH54 < 4.0 bar
10LAB11/12 CP001/041

125
 < 1.3 bar
NPSH Difference (Too 10LAB10 CT001/041
3.71 10LAB11/12 FP001 ZH56 BFP Trip & S/By BFP
Low) 10LAB11/12 CP001/041
Starts
> 2.0 Bar
BFP Suction Strainer DP 10LAB10 CP001
3.72 10LAB11/12 FP011 XH03 BFP Trip & S/By BFP
(High) 10LAB11/12 CP001/041
Starts
DP Across HP BFP (Low)
10LAB10 CP001 < 136.5 Bar
3.73 when one Pump in 10LAB20 FP001 ZH52
10LAB20 CP001 Second BFP Also Starts
Operation
DP Across IP BFP (Low)
10LAB10 CP001 < 32 Bar
3.74 when one Pump in 10LAB50 FP001 ZH52
10LAB50 CP001 Second BFP Also Starts
Operation
DP Across 2nd Stage of
10LAB10 CP001 < 18.5 Bar
3.75 BFP (Low) when one 10LAB80 FP001 ZH52
10LAB80 CP001 Second BFP Also Starts
Pump in Operation
FEEDWATER PUMPS (LAC)

Deaerator Pump Motor 10LAC05 10LAC05 > 135 ºC

3.76 XH03 > 130 ºC (T)
Winding Temp. (High) CT071/072/073/074/075/076 CT071/072/073/074/075/076 D/A Pump Trip

D/A PMP BEARING TEMP > 120 ºC

3.77 10LAC05 CT077/ 079 XH 03 10LAC05 CT077/ 079 > 115 ºC (T)
(TOO HIGH) D/A Pump Trip
BFP - 1 & 2 not in service
for more than 20 Sec.
3.78 10LAC10 EZ001 XV01 GT/ HRSG Trip
when GT & HRSG in
Operation
HP or IP Drum Level High
for more than, 105 Sec. for
HP & 40 sec. for IP, and
3.79 10LAC11/12 AP001 ZV01 Respective BFP Trip
Feed Water shutoff v/v not
Close within normal closing
time
BFP - 1 Or 2 Motor Feeder
Respective BFP Trip &
3.80. Trip due to Overload or 10LAC11/12 CE110 XG05
S/By BFP Starts
Short Circuit
DP across Lube Oil Filter
3.81 of BFP- 1 Or 2 (Too High) 10LAC11/12 CP051 XG01 10LAC11/12 CP051 >= 1.5 Bar
for more than 10 min.
Lube Oil Pressure (Too
< 1.0 Bar
3.82 Low) when BFP in 10LAC11/12 CP153A XG52 10LAC11/12 CP153A
Respective BFP Trip
Operation
>100.0 °C
BFP - 1 Or 2 DE Bearing
3.83 10LAC11/12 CT001 XH03 10LAC11/12 CT001 >90 °C (T) Respective BFP Trip &
Temp. (Too High)
S/By BFP Starts
>100.0 °C
BFP - 1 Or 2 NDE Bearing
3.84 10LAC11/12 CT002 XH03 10LAC11/12 CT002 Respective BFP Trip &
Temp. (Too High)
S/By BFP Starts
>100.0 °C
BFP - 1 Or 2 Thrust
3.85 10LAC11/12 CT003/004 XH03 10LAC11/12 CT003/004 Respective BFP Trip &
Bearing Temp. (Too High)
S/By BFP Starts

126
 >95.0 °C
BFP - 1 Or 2 Seal Water
3.86 10LAC11/12 CT021/022 XH03 10LAC11/12 CT021/022 Respective BFP Trip &
Temp. (Too High)
S/By BFP Starts
BFP- 1 Or 2 Lube Oil
3.87 Temp. After Lube Oil 10LAC11/12 CT058A XG51 10LAC11/12 CT058A >max
Cooler (High)
BFP- 1 Or 2 Lube Oil
3.88 Temp. After Lube Oil 10LAC11/12 CT058B XG02 10LAC11/12 CT058B <min
Cooler (Low)
10LAC11/12 >150.0 °C
BFP- 1 Or 2 Motor 10LAC11/12
3.89 CT071/072/073/074/075 XH03 Respective BFP Trip &
Winding Temp. (Too High) CT071/072/073/074/075 /076
/076 S/By BFP Starts
>95.0 °C
BFP- 1 Or 2 Motor DE
3.9 10LAC11/12 CT077 XH03 10LAC11/12 CT077 Respective BFP Trip &
Bearing Temp. (Too High)
S/By BFP Starts
>95.0 °C
BFP- 1 Or 2 Motor NDE
3.91 10LAC11/12 CT079 XH03 10LAC11/12 CT079 Respective BFP Trip &
Bearing Temp. (Too High)
S/By BFP Starts
BFP- 1 Or 2 NDE Journal >11.2 mm/s
3.92 Bearing Vibration. (Too 10LAC11/12 CY001 XH03 10LAC11/12 CY001 >7.1 mm/s (T) Respective BFP Trip &
High) S/By BFP Starts
BFP- 1 Or 2 DE Journal >11.2 mm/s
3.93 Bearing Vibration. (Too 10LAC11/12 CY002 XH03 10LAC11/12 CY002 Respective BFP Trip &
High) S/By BFP Starts
BFP- 1 Or 2 Motor NDE >7 mm/s
3.94 Journal Bearing Vibration. 10LAC11/12 CY003 XH03 10LAC11/12 CY003 >4.5 mm/s (T) Respective BFP Trip &
(Too High) S/By BFP Starts
BFP- 1 Or 2 Motor DE >7 mm/s
3.95 Journal Bearing Vibration. 10LAC11/12 CY004 XH03 10LAC11/12 CY004 >4.5 mm/s (T) Respective BFP Trip &
(Too High) S/By BFP Starts
Respective BFP Trip &
3.96 BFP - 1 Or 2 EPB Pressed 10LAC11/12 DE010 XG01 Local EPB
S/By BFP Starts
BFP - 1 Or 2 Lube Oil Respective BFP Trip &
3.97 10LAC11/12 DE010B XG01 Local EPB
Pump EPB Pressed S/By BFP Starts

127
4. STEAM TURBINE

128
SR. SIGNAL RESPONSIBLE
DESCRIPTION KKS WARNING ALARM TRIP
NO. KKS INSTRUMENT
HP TURBINE (MAA)
HP Turbine Pressure Ratio
4.1 10MAA50EZ110 XK20/XK96 MAA50CP011/012/013 TRIP TRIP
Protection (Fail)
HP Turbine Pressure Ratio XK94/
4.2 10MAA50 EZ110 MAA50CP011/012/013 < 1.08 < 1.05
Protection XK96

HP Exhaust Temperature MAA50CT021A/022A/023A

4.3 10MAA50 EZ120 XK20/XK96 TRIP
Protection (Fail) MAA50CT004A/005A/006A

HP Exhaust Temperature XK94/ MAA50CT021A/022A/023A

4.4 10MAA50 EZ120 > -15 > -10 >0
Protection (High) XK96 MAA50CT004A/005A/006A

HP Wet Steam Protection

4.5 10MAA50 EZ130 XK20/XK96 MAA50CT021A/022A/023A TRIP
(Fail)
HP Wet Steam Protection XK94/
4.6 10MAA50 EZ130 MAA50CT021A/022A/023A < 20 < 10 < 10
(Temp. Low) XK96
HP Wet Steam Monitoring XH52/
4.7 10MAA50 FT021M MAA50CT021A/022A/023A < 20
(Temp. MIN) XH58
HP Wet Steam Monitoring XH54/
4.8 10MAA50 FT021M MAA50CT021A/022A/023A <10/<-9
(Temp. <MIN) XH60
HP Wet Steam Monitoring XH56/
4.9 10MAA50 FT021M MAA50CT021A/022A/023A <-4/<-14
(Temp. <<MIN) XH62
HP Wet Steam Monitoring
4.10. 10MAA50 FT021M XK20/XK96 MAA50CT021A/022A/023A TRIP TRIP
(Fail)

"HP CSG DELTA-T LEFT/RIGHT“

between
10MAA50CT041A and
HP Casing Distortion 10MAA50CT043A and between
Protection Left/ Right 10MAY01EP154 (mean HP shaft Diff > +80 K
4.11 10MAA50FT051 ZV22
(50%) During Heat Soaking temperature calculated of AUTO SHUTDOWN OF ST
of Turbine 10MAA50CT004A,
10MAA50CT005A,
10MAA50CT006A) and
10MAA50CT032A.

129
 Midwall temperature differences is
calculated as difference "HP CSG
DELTA-T TOP/BOTTOM“
between 10MAA50CT032A and
10MAA50CT042A and between
HP Casing Distortion
10MAY01EP154 (mean HP shaft
Protection Top/ Bottom Diff > +130 K
4.12 10MAA50FT051 ZV42 temperature calculated of
(50%) During Heat Soaking AUTO SHUTDOWN OF ST
10MAA50CT004A,
of Turbine
10MAA50CT005A,
10MAA50CT006A) and
10MAA50CT032A and between
10MAA50CT051A and
10MAA50CT052A.

IP TURBINE (MAB)
IP Exhaust Steam
4.13 Temperature Protection 10MAB50CT021A XH01 10MAB50CT021A > 450 ºC
(Too High)
IP Exhaust Steam
4.14 Temperature Protection 10MAB50CT021A XH03 10MAB50CT021A > 400 ºC
(High)
IP Shaft Cooling Steam
4.15 Temperature Protection 10MAB50CT071A ZV03 10MAB50CT071A > 470 ºC
(Too High)
IP Shaft Cooling Steam
4.16 Temperature Protection 10MAB50CT071A ZV52 10MAB50CT071A < 250 ºC
(Too Low)
IP Wet Steam Protection XK20/
4.17 10MBA50EZ130 Trip Trip
(Fail/ Fault) XK96
IP Wet Steam Protection
4.18 10MAB50EZ130 XK94 10MAB50CT021A/022A/023A < 20 < 10
(Min)
IP Wet Steam Monitoring
4.19 10MAB50FT021M XH52 10MAB50CT021A/022A/023A < 20
(Min)
IP Wet Steam Monitoring
4.20. 10MAB50FT021M XH54 10MAB50CT021A/022A/023A < 10
(<Min)
IP Wet Steam Monitoring
4.21 10MAB50FT021M XH56 10MAB50CT021A/022A/023A <-4
(<<Min)
LP TURBINE (MAC)
Protection Close of Hood
4.22 10MAC01AA001 ZV04 10MAC10CT081A/ 082A/ 011A
spray solenoid valve
4.23 LP Inner Casing 10MAC10CT011A XH01 10MAC10CT011A 230 ºc

130
 Temperature (Too High)
LP Inner Casing
4.24 10MAC10CT011A XH03 10MAC10CT011A 180 ºC
Temperature (High)
LP Blading Temperature XK20/
4.25 10MAC10EZ110 10MAC10CT083A/084A/085A Trip Trip
Protection (Fail/ Fault) XK96
LP Blading Temperature XK94/
4.26 10MAC10EZ110 10MAC10CT083A/084A/085A 180 ºC 230 ºC
Protection (High) XK96
LP Exhaust Temperature XK20/
4.27 10MAC10EZ220 10MAC10CT083A/084A/085A Trip Trip
Protection (Fail/ Fault) XK96
LP Exhaust Temperature XK94/
4.28 10MAC10EZ220 10MAC10CT083A/084A/085A 70 ºC 90 ºC
Protection (High) XK96
LP Bearing Casing XH01/
4.29 10MAC10FT085A 10MAC10CT083A/084A/085A 70 ºC
Differential Temperature XH52
LP Bearing Casing
XH03/
4.30. Differential Temperature 10MAC10FT085A 10MAC10CT083A/084A/085A 90 ºC
XH54
(High)
ST BEARINGS (MAD)
ST Bearing - 1 Casing
4.31 Relative Shaft Vibration 10MAD11CY940 XH01 10MAD11CY041/042 130 µm
(Too High) at N>90%
ST Bearing - 1 Casing
4.32 Relative Shaft Vibration 10MAD11CY940 XH03 10MAD11CY041/042 83 µm
(High) at N>90%
ST Radial Bearing - 1
XK20/
4.33 Temperature Protection TS 10MAD11EZ110 10MAD11CT014A/B/C Trip
XK96
RHB (Fail/ Fault)
ST Radial Bearing - 1
XK94/
4.34 Temperature Protection TS 10MAD11EZ110 10MAD11CT014A/B/C 90 ºC 130 ºC
XK96
RHB (High)
ST Radial Bearing - 1
XK20/
4.35 Temperature Protection 10MAD11EZ120 10MAD11CT018A/B/C Trip
XK96
GS RHB (Fail/ Fault)
ST Radial Bearing - 1
XK94/
4.36 Temperature Protection 10MAD11EZ120 10MAD11CT018A/B/C 90 ºC 130 ºC
XK96
GS RHB (High)
ST Bearing - 1 Casing
XK20/
4.37 Absolute Vibration 10MAD11EZ210 10MAD11CY021/022 Trip
XK96
Protection (Fail/ Fault)
ST Bearing - 1 Casing
XK94/
4.38 Absolute Vibration 10MAD11EZ210 10MAD11CY021/022 9.3 mm/s 11.8 mm/s
XK96
Protection (High)
ST Bearing - 2 Casing
4.39 Relative Shaft Vibration 10MAD12CY940 XH01 10MAD12CY041/042 130 µm
(Too High) at N>90%
ST Bearing - 2 Casing
4.40. Relative Shaft Vibration 10MAD12CY940 XH03 10MAD12CY041/042 83 µm
(High) at N>90%
ST Radial Bearing - 2
XK20/
4.41 Temperature Protection TS 10MAD12EZ110 10MAD12CT011A/B/C Trip
XK96
LHT (Fail/ Fault)
ST Radial Bearing - 2
XK94/
4.42 Temperature Protection TS 10MAD12EZ110 10MAD12CT011A/B/C 90 ºC 130 ºC
XK96
LHT (High)

131
 ST Radial Bearing - 2
XK20/
4.43 Temperature Protection TS 10MAD12EZ120 10MAD12CT012A/B/C Trip
XK96
RHT (Fail/ Fault)
ST Radial Bearing - 2
XK94/
4.44 Temperature Protection TS 10MAD12EZ120 10MAD12CT012A/B/C 90 ºC 130 ºC
XK96
RHT (High)
ST Radial Bearing - 2
XK20/
4.45 Temperature Protection TS 10MAD12EZ130 10MAD12CT013A/B/C Trip
XK96
LHB (Fail/ Fault)
ST Radial Bearing - 2
XK94/
4.46 Temperature Protection TS 10MAD12EZ130 10MAD12CT013A/B/C 90 ºC 130 ºC
XK96
LHB (High)
ST Radial Bearing - 2
XK20/
4.47 Temperature Protection TS 10MAD12EZ140 10MAD12CT014A/B/C Trip
XK96
RHB (Fail/ Fault)
ST Radial Bearing - 2
XK94/
4.48 Temperature Protection TS 10MAD12EZ140 10MAD12CT014A/B/C 90 ºC 130 ºC
XK96
RHB (High)
ST Axial Bearing - 2
XK20/
4.49 Temperature Protection TS 10MAD12EZ150 10MAD12CT031A/B/C Trip
XK96
RH (Fail/ Fault)
ST Axial Bearing - 2
XK94/
4.50. Temperature Protection TS 10MAD12EZ150 10MAD12CT031A/B/C 90 ºC 130 ºC
XK96
RH (High)
ST Axial Bearing - 2
XK20/
4.51 Temperature Protection TS 10MAD12EZ160 10MAD12CT032A/B/C Trip
XK96
LH (Fail/ Fault)
ST Axial Bearing - 2
XK94/
4.52 Temperature Protection TS 10MAD12EZ160 10MAD12CT032A/B/C 90 ºC 130 ºC
XK96
LH (High)
ST Axial Bearing
XK20/
4.53 Temperature Protection 10MAD12EZ170 10MAD12CT033A/B/C Trip
XK96
RR LFT (Fail/ Fault)
ST Axial Bearing
XK94/
4.54 Temperature Protection 10MAD12EZ170 10MAD12CT033A/B/C 90 ºC 130 ºC
XK96
RR LFT (High)
ST Axial Bearing
XK20/
4.55 Temperature Protection 10MAD12EZ180 10MAD12CT034A/B/C Trip
XK96
RR LFT (Fail/ Fault)
ST Axial Bearing
XK94/
4.56 Temperature Protection 10MAD12EZ180 10MAD12CT034A/B/C 90 ºC 130 ºC
XK96
RR LFT (High)
ST Bearing - 2 Casing
XK20/
4.57 Absolute Vibration 10MAD12EZ210 10MAD12CY021/022 Trip
XK96
Protection (Fail/ Fault)
ST Bearing - 2 Casing
XK94/
4.58 Absolute Vibration 10MAD12EZ210 10MAD12CY021/022 9.3 mm/s 11.8 mm/s
XK96
Protection (High)
Axial Displacement
XK20/
4.59 Protection (Thrust 10MAD12EZ310 10MAD12CY011/012/013 Trip
XK96
Protection) (Fail/ Fault)
Axial Displacement
XK94/
4.60. Protection (Thrust 10MAD12EZ310 10MAD12CY011/012/013 +0.5 mm
XK96
Protection) (High Negative)

132
 Axial Displacement
4.61 Protection (Thrust 10MAD12EZ310 XK95 10MAD12CY011/012/013 -0.5 mm
Protection) (High Positive)
Axial Displacement
+ 1.00 mm or
4.62 Protection (Thrust 10MAD12EZ310 XK96 10MAD12CY011/012/013
-1.0 mm
Protection) (High)
ST Bearing - 3 Casing
Relative Shaft Vibration
4.63 10MAD13CY941 XH01 10MAD13CY041/042 130 µm
Protection (Too High) At
N>90%
ST Bearing - 3 Casing
Relative Shaft Vibration
4.64 10MAD13CY941 XH03 10MAD13CY041/042 83 µm
Protection (High) At
N>90%
ST Bearing - 3 Casing
Relative Shaft Vibration
4.65 10MAD13CY943 XH01 10MAD13CY043/044 130 µm
Protection (Too High) At
N>90%
ST Bearing - 3 Casing
Relative Shaft Vibration
4.66 10MAD13CY943 XH03 10MAD13CY043/044 83 µm
Protection (High) At
N>90%
ST Radial Bearing - 3
XK20/
4.67 Temperature Protection TS 10MAD13EZ110 10MAD13CT011A/B/C Trip
XK96
LHT (Fail/ Fault)
ST Radial Bearing - 3
XK94/
4.68 Temperature Protection TS 10MAD13EZ110 10MAD13CT011A/B/C 90 ºC 130 ºC
XK96
LHT (High)
ST Radial Bearing - 3
XK20/
4.69 Temperature Protection TS 10MAD13EZ120 10MAD13CT012A/B/C Trip
XK96
RHT (Fail/ Fault)
ST Radial Bearing - 3
XK94/
4.70. Temperature Protection TS 10MAD13EZ120 10MAD13CT012A/B/C 90 ºC 130 ºC
XK96
RHT (High)
ST Radial Bearing - 3
XK20/
4.71 Temperature Protection TS 10MAD13EZ130 10MAD13CT013A/B/C Trip
XK96
LHB (Fail/ Fault)
ST Radial Bearing - 3
XK94/
4.72 Temperature Protection TS 10MAD13EZ130 10MAD13CT013A/B/C 90 ºC 130 ºC
XK96
LHB (High)
ST Radial Bearing - 3
XK20/
4.73 Temperature Protection TS 10MAD13EZ140 10MAD13CT014A/B/C Trip
XK96
RHB (Fail/ Fault)
ST Radial Bearing - 3
XK94/
4.74 Temperature Protection TS 10MAD13EZ140 10MAD13CT014A/B/C 90 ºC 130 ºC
XK96
RHB (High)
ST Radial Bearing - 3
XK20/
4.75 Temperature Protection TS 10MAD13EZ150 10MAD13CT015A/B/C Trip
XK96
TOP (Fail/ Fault)
ST Radial Bearing - 3
XK94/
4.76 Temperature Protection TS 10MAD13EZ150 10MAD13CT015A/B/C 90 ºC 130 ºC
XK96
TOP (High)
ST Radial Bearing - 3
XK20/
4.77 Temperature Protection 10MAD13EZ160 10MAD13CT021A/B/C Trip
XK96
GS LHT (Fail/ Fault)

133
 ST Radial Bearing - 3
XK94/
4.78 Temperature Protection 10MAD13EZ160 10MAD13CT021A/B/C 90 ºC 130 ºC
XK96
GS LHT (High)
ST Radial Bearing - 3
XK20/
4.79 Temperature Protection 10MAD13EZ170 10MAD13CT022A/B/C Trip
XK96
GS RHT (Fail/ Fault)
ST Radial Bearing - 3
XK94/
4.80. Temperature Protection 10MAD13EZ170 10MAD13CT022A/B/C 90 ºC 130 ºC
XK96
GS RHT (High)
ST Radial Bearing - 3
XK20/
4.81 Temperature Protection 10MAD13EZ180 10MAD13CT023A/B/C Trip
XK96
GS LHB (Fail/ Fault)
ST Radial Bearing - 3
XK94/
4.82 Temperature Protection 10MAD13EZ180 10MAD13CT023A/B/C 90 ºC 130 ºC
XK96
GS LHB (High)
ST Radial Bearing - 3
XK20/
4.83 Temperature Protection 10MAD13EZ190 10MAD13CT024A/B/C Trip
XK96
GS RHB (Fail/ Fault)
ST Radial Bearing - 3
XK94/
4.84 Temperature Protection 10MAD13EZ190 10MAD13CT024A/B/C 90 ºC 130 ºC
XK96
GS RHB (High)
ST Radial Bearing - 3
XK20/
4.85 Temperature Protection 10MAD13EZ200 10MAD13CT025A/B/C Trip
XK96
GS TOP (Fail/ Fault)
ST Radial Bearing - 3
XK94/
4.86 Temperature Protection 10MAD13EZ200 10MAD13CT025A/B/C 90 ºC 130 ºC
XK96
GS TOP (High)
ST Bearing - 3 Casing
XK20/
4.87 Absolute Vibration 10MAD13EZ210 10MAD13CY021/022 Trip
XK96
Protection (Fail/ Fault)
ST Bearing - 3 Casing
XK94/
4.88 Absolute Vibration 10MAD13EZ210 10MAD13CY021/022 9.3 mm/s 11.8 mm/s
XK96
Protection (High)
ST Radial Bearing - 3
XK20/
4.89 Pedestal Vibration 10MAD13EZ220 10MAD13CY023/024 GT Trip
XK96
Protection (Fail/ Fault)
ST Radial Bearing - 3
Pedestal Vibration XK94/ 11.8 mm/s
4.90. 10MAD13EZ220 10MAD13CY023/024 9.3 mm/s
Protection (High) At XK96 GT Trip
N>90%
Relative Shaft Vibration
(Too High(A), High(W),
4.91 10MAD13FY941 10MAD13CY041/042/043/044 > 240 µm > 260 µm
Fault(W) Prior to Clutch XH01/XK93
Engagement)
STEAM TURBINE CONDENSATION SYSTEM (MAG)
Condenser Pressure
4.92 10MAG10EZ110 XK20 10MAG10CP002/003/004 Trip
Protection (All Three Fail)
Condenser Pressure
4.93 Protection (Any Two Inst. 10MAG10EZ110 XK20 10MAC10CP001/002/003 Trip
Fail)

Condenser Pressure 10MAG10CP002/003/004 OR

4.94 10MAG10EZ110 XK93 Trip
Protection (Fault) 10MAC10CP001/002/003

134
 Condenser Pressure
4.95 Protection (High) At N> 10MAG10EZ110 XK94 10MAG10CP002/003/004 0.2 barabs
9Hz
Condenser Pressure
Protection (High VAR) At
4.96 10MAG10EZ110 XK95 10MAG10CP002/003/004 0.3 barabs 0.3 barabs
N> 9Hz
ST Trips after 300 Sec.
Condenser Pressure
4.97 10MAG10EZ110 XK96 10MAG10CP002/003/004 0.3 barabs 0.3 barabs
Protection (High)
Condenser Level XK20/ Trip of ST
4.98 10MAG10EZ120 10MAG10CL021/022/023
Protection (Fail/ Fault) XK96 & Bypass
Condenser Level XK94/
>1300mm Trip of ST
4.99 Protection (High, Too High, 10MAG10EZ120 XK95/ 10MAG10CL021/022/023 >1180mm >1240mm
& Bypass
Trip) XK96
Condenser Level
4.100. 10MAG10EZ120 XH97 10MAG10CL021/022/023 <150mm
Protection (Low)
Bypass Condenser
XK20/
4.101 Pressure Protection (Fail/ 10MAG10EZ210 10MAG10CP002/003/004 Trip Bypass
XK96
Fault)
Bypass Condenser
4.102 10MAG10EZ210 XK96 10MAG10CP002/003/004 0.6barabs 0.6barabs
Pressure Protection (High)
ST EVACUATION SYSTEM (MAJ)
Vacuum Pump - 1 Water
>50ºC
4.103 Ring Temp. Protection 10MAJ60CT001A XH01 10MAJ60CT001
Vacuum Pump - 1 OFF
(Too High)

The SGC evacuation has detected a fault.

Either a running time error
at the program steps 01 to 03 or the vacuum
4.104 SGC Evacuation - 1 (Fault) 10MAJ60EC001 XV01 pump suction valve Vacuum Pump - 1 OFF
(10MAJ60 AA051) has not closed within 20 s
after vacuum pump
(10MAJ60 AN001) has been switched off.

Vacuum Pump - 2 Water

>50ºC
4.105 Ring Temp. Protection 10MAJ70CT001A XH01 10MAJ70CT001
Vacuum Pump - 2 OFF
(Too High)

The SGC evacuation has detected a fault.

Either a running time error
at the program steps 01 to 03 or the vacuum
4.106 SGC Evacuation - 2 (Fault) 10MAJ70EC001 XV01 pump suction valve Vacuum Pump - 2 OFF
(10MAJ60 AA051) has not closed within 20 s
after vacuum pump
(10MAJ60 AN001) has been switched off.

ST BYPASS STATIONS (MAN)

IP Bypass Water Injection actual flow is less
XK93/ 10MAN53CF001A/B/C
4.107 Flow Protection (Fault/ 10MAN53EZ110 than the B/P Trip after 3.2 sec
XK96 10MAN53CP011/012/013
Trip) calculated flow

135
 actual flow is less
LP Bypass Trip Logic 10MAN53CF001A/B/C
4.108 10MAN60EZ001 XK96 than the B/P Trip after 3.2 sec
Acted 10MAN53CP011/012/013
calculated flow
LP Bypass Water Injection B/P Trip &
4.109 10MAN63EZ110 XK20/XK96 10MAN63CP021/022/023
Pressure Protection (Fail) HRSG Trip

LP Bypass Water Injection

4.110. 10MAN63EZ110 10MAN63CP021/022/023 LP B/P Trip
Pressure Protection (Fault) XK93/XK96

LP Bypass Water Injection

B/P Trip &
4.111 Pressure Protection 10MAN63EZ110 XK96 10MAN63CP021/022/023 <5 bar
HRSG Trip
(Pressure Low)
ST LUBE OIL SYSTEM (MAV)
Oil Supply Emergency
4.112 10MAV00EY021 XK01 ST Trip
Operation
Oil Supply Emergency
4.113 10MAV00EY021 XK02 ST & B/P Trip
Operation
Mail Oil Tank Temp. (High, XH01/
4.114 10MAV10CT001A 10MAV10CT001A >70ºC >72ºC
Too High) XH07
Mail Oil Tank Temp. (Too
4.115 10MAV10CT001A XH54 10MAV10CT001A <10ºC
Low)
Oil Tank Level Protection XK20/
4.116 10MAV10EZ110 10MAV10CL021/022/023 ST Trip
(Fail/ Fault) XK93
Oil Tank Level Protection
4.117 10MAV10EZ110 XK94 10MAV10CL021/022/023 <1380mm
(Low Low)
Oil Tank Level Protection XK95/
4.118 10MAV10EZ110 10MAV10CL021/022/023 >1580mm
(High, Too High) XK96
Main Lube Oil Pressure
4.119 10MAV21EG001 XV01 <2.5bar
(Low) At N>0.16 Hz
Lube Oil Pressure XK20/
4.120. 10MAV42 EZ110 10MAV42CP016/017/018 Trip
Protection (Fail/ Fault) XK93
Lube Oil Pressure
XK94/
4.121 Protection (Low) At 10MAV42 EZ110 10MAV42CP016/017/018 <2.5 bar
XK96
N>0.25Hz
ST SEAL STEAM SYSTEM (MAW)
Seal Steam Condenser Prot. OFF Of
4.122 Level Protection (L > MAX 10MAW80 CL011 XG01 XG01 10MAW80CL011 both
mm) Exhauster Fans
ST CONTROL FLUID SYSTEM (MAX)
4.123 CF Pressure (Too High) 10MAX01CP003 XH03 10MAX01CP003 >170 Bar
Temp CF Supply Tank
4.124 10MAX01CT901 XK11 10MAX01CT001A/B >70ºC ST & Bypass Shutdown
(Too High)

4.125 CF Pressure (High) 10MAX01EE002 XT96 10MAX01CP003/CP001/CP002 >170 Bar CF Pump Prot Off

136
 P<120bar + Pump
Changeover Fail
XT02/ or
4.126 CF Pressure (Low) 10MAX01EG001 10MAX01CP003/CP001/CP002
XT03 P<150bar for 110Sec
+ Pump
Changeover Fail

<105Bar
4.127 CF Pressure (Low) 10MAX01EG001 10MAX01CP001/CP002 <105 CF Pump OFF, ST Trip,
XH54/XK96
Bypass Trip
CF Pump Prot Off
4.128 CF Tank Level (Too Low) 10MAX01EZ100 XK97 10MAX01CL001
ST & B/P Trip
ST CONTROL & PROTECTION EQUIPMENT (MAY)

ZV01/
ZV02/
Monitoring Equipment (S7-
ZV03/
400FH) for I/O Modules
ZV04/
of Turbine Trip system Respective V/V Closes & If
ZV05/
4.129 Detected a Fault 10MAY01EU001 W Both Stop/ Control Valve
ZV06/
(HP, IP, LP, CRH NRV, HP Closes. ST Trips
ZV07/
Dump V/V, Over Load
ZV08/
V/V, IP Shaft cooling V/V)
ZV09/
ZV10

Monitoring Equipment (S7- W

4.130. 400FH) Turbine Trip 10MAY01EU005 XT01 (Turbine Trip System Further Fault Trips ST
system Detected a Fault Availability is limited)

Monitoring function for the

”H1 Bus Communication“
in the XT01/
4.131 10MAY01EU006 W
turbine trip system (S7- XT02
400FH) of ST has Dected a
fault.
Fail-safe condition in the
turbine trip system (S7-
4.132 10MAY01 EU007 XT51 A ST Operation not allowed
400FH) of ST is no longer
active.
Turbine Trip System
4.133 10MAY01EZ001 XK96 10MAY01EZ001A/B ST Trip
initiated a Turbine Trip
Boiler Protection System
4.134 10MAY01EZ001 XV02 10HAY01EZ007 ST Trip
initiated a Turbine Trip
Turbine Trip System
4.135 10MAY01EZ010 XK96 10HAY01EZ007 ST Trip
initiated a Turbine Trip
3 - Turbine Trip Signals
4.136 (S7-400FH) has Non- 10MAY01EZ010 XT01 W
coincidence
3 - Turbine Trip Signals
4.137 10MAY01EZ010 XU01 W
(S7-400FH) (Fault)

137
 Monitoring function for the
”H1 Bus Communication“ B/Pass Open
4.138 10MAY01 EZ010 ZV01
in turbine protection of ST ST Trip
has detected a fault.
ST Trip Push button B/Pass Open
4.139 10MAY01 EZ020 XK96 Local EPB
Actuated ST Trip
Function for monitoring the
3 trip signals from turbine
trip
pushbutton in the turbine
4.140. 10MAY01 EZ020 XT01 Local EPB W Further Fault Trips ST
trip system (S7-400FH) for
ST has dectected a fault
due to non-coincidence of
the signals.
ST Trip Push button
10MAY01 B/Pass Open
4.141 Actuated from Control XG02 EPB
GS001/GS002/GS003 ST Trip
Room, Turbine Building
CONTROL & PROTECTION EQUIPMENT ST (10MYA)
SPD MEAS CAN 1 STC
OR
FLT If a second speed sensor
SPD MEAS CAN 2 STC
10MYA01 CS011 Circuit reconfiguration has a fault the
OR
4.142 10MYA01 CS012 XM20 from 1-out-of-3 to 1- reconfiguration from 1- out-
SPD MEAS CAN 3 STC
10MYA01 CS013 out-of-2 coincidence of-2 to 1-out-of-1 will be
One of the speed sensors
circuit. initiated.
of the steam turbine
controller is faulty.

• One or both systems of

the overspeed protection
are faulty.
STARTUP DEVICE FLT
• One or several fail safe
Test of the overspeed
output modules are faulty.
portection system 1 and 2
• Further raising of the
reveales a fault. The
4.143 10MYA01 DG020 XT05 FLT startup device (TAB) is not
reason might be that not all
possible. A turbine trip and
speed channels tripped or
all other control actions of
that all fail safe output
the TAB will not be
modules were switched off.
resetted.
• Startup of the steam
turbine is not possible.

MON ST PROC/COMMUN
The monitoring function for
the Bus Communication
between the turbine ST Trip and the Bypass
4.144 10MYA01 DU090 ZV01 FAULT
controller and operator stations opened.
control and monitoring
system of ST has detected
a fault.
O/S PROT SYS 1 initiated ST Trip and the Bypass
4.145 10MYA01 EZ011 XK96 TRIPPED
ST Trip stations opened.

138
 O/S PROT SYS 1
Function for monitoring the
3 trip signals of overspeed NONCOINC
protection system 1 in 2-out-of-3 circuit An additional fault can lead
4.146 10MYA01 EZ011 XT01
turbine trip system (S7- changes to a 1-outof- to ST Trip.
400FH) of ST has detected 2 circuit.
a fault due to non-coin. of
the signals.
Warning!
If the function for
monitoring speed
sensor 4 or 5 or 6
(SYSTEM-2) also
detects a fault,
cyclic testing of
overspeed
protection
systems 1 and 2
is no longer
FAULT performed.
O/S PROT SENSOR 1
- logic of the Operation of the
O/S PROT SENSOR 2 If the monitoring function
overspeed trip to steam turbine is
O/S PROT SENSOR 3 for the speed senors
XT61/ change to a 1-out-of-2 only permitted for
Function for monitoring the detects a seconds fault,
4.147 10MYA01 EZ011 XT63/ circuit. a period of 4
speed sensors has overspeed protection
XT65 - Cyclic testing of weeks in this
detected a fault because system 1 is tripped and ST
overspeed protection faulted state. If
speed sensor 1 OR 2 OR 3 Trip initiated.
system 1 is no longer the fault has not
has failed.
performed. been rectified
after this period
has elapsed, the
steam turbine
must be shut
down.
Steam turbine
startup is not
permitted without
previous testing
of overspeed
protection.

FAULT
O/S PROT CH 1 SYS 1
- logic of the
O/S PROT CH 2 SYS 1
overspeed trip to If a second fault is detected
O/S PROT CH 3 SYS 1
XT62/ change to a 1-out-of-2 overspeed protection
Cyclic testing of overspeed
4.148 10MYA01 EZ011 XT64/ circuit. AS ABOVE system 1 is tripped and
protection system 1 has
XT66 - Cyclic testing of steam turbine trip is
detected a fault because
overspeed protection initiated.
operation of channel 1 is
system 1 is no longer
faulted.
performed.

139
 FAULT
- logic of overspeed
O/S SYS 1 TEST protection system 1 If a second fault is detected
GENERATOR changes to a 1-outof- overspeed protection
4.149 Function for monitoring the 10MYA01 EZ011 XT71 2 circuit. AS ABOVE system 1 is tripped and
overspeed protection - Cyclic testing of steam turbine trip is
system 1 has a fault. overspeed protection initiated.
system 1 is no longer
performed.

FAULT
- logic of overspeed
O/S SYS 1 WATCHDOG protection system 1 If a second fault is detected
Function for monitoring the changes to a 1-outof- overspeed protection
4.150. overspeed protection 10MYA01 EZ011 XT72 2 circuit. AS ABOVE system 1 is tripped and
system 1 has detected a - Cyclic testing of steam turbine trip is
fault. overspeed protection initiated.
system 1 is no longer
performed.

O/S PROT SYS 2 initiated ST Trip and the Bypass

4.151 10MYA01 EZ021 XK96 TRIPPED
ST Trip stations opened.
O/S PROT SYS 2
Function for monitoring the
3 trip signals of overspeed NONCOINC
protection system 2 in 2-out-of-3 circuit An additional fault can lead
4.152 10MYA01 EZ021 XT01
turbine trip system (S7- changes to a 1-outof- to ST Trip.
400FH) of ST has detected 2 circuit.
a fault due to non-coin. of
the signals.

140
 Warning!
If the function for
monitoring speed
sensor 1 or 2 or 3
(SYSTEM-1) also
detects a fault,
cyclic testing of
overspeed
protection
systems 1 and 2
is no longer
FAULT performed.
O/S PROT SENSOR 4
- logic of the Operation of the
O/S PROT SENSOR 5 If the monitoring function
overspeed trip to steam turbine is
O/S PROT SENSOR 6 for the speed senors
XT61/ change to a 1-out-of-2 only permitted for
Function for monitoring the detects a seconds fault,
4.153 10MYA01 EZ021 XT63/ circuit. a period of 4
speed sensors has overspeed protection
XT65 - Cyclic testing of weeks in this
detected a fault because system 2 is tripped and ST
overspeed protection faulted state. If
speed sensor 4 OR 5 OR 6 Trip initiated.
system 2 is no longer the fault has not
has failed.
performed. been rectified
after this period
has elapsed, the
steam turbine
must be shut
down.
Steam turbine
startup is not
permitted without
previous testing
of overspeed
protection.

FAULT
O/S PROT CH 1 SYS 2
- logic of the
O/S PROT CH 2 SYS 2
overspeed trip to If a second fault is detected
O/S PROT CH 3 SYS 2
XT62/ change to a 1-out-of-2 overspeed protection
Cyclic testing of overspeed
4.154 10MYA01 EZ021 XT64/ circuit. AS ABOVE system 2 is tripped and
protection system 2 has
XT66 - Cyclic testing of steam turbine trip is
detected a fault because
overspeed protection initiated.
operation of channel 1 OR
system 2 is no longer
2 OR 3 is faulted.
performed.

FAULT
- logic of overspeed
O/S SYS 2 TEST protection system 1 If a second fault is detected
GENERATOR changes to a 1-outof- overspeed protection
4.155 Function for monitoring the 10MYA01 EZ021 XT71 2 circuit. AS ABOVE system 2 is tripped and
overspeed protection - Cyclic testing of steam turbine trip is
system 2 has a fault. overspeed protection initiated.
system 2 is no longer
performed.

141
 FAULT
- logic of overspeed
O/S SYS 2 WATCHDOG protection system 1 If a second fault is detected
Function for monitoring the changes to a 1-outof- overspeed protection
4.156 overspeed protection 10MYA01 EZ021 XT72 2 circuit. AS ABOVE system 2 is tripped and
system 2 has detected a - Cyclic testing of steam turbine trip is
fault. overspeed protection initiated.
system 2 is no longer
performed.

OVER-
4.157 /UNDERFREQUENCY 10MYA20 EZ001 ZV01 HIGH > 51.5 Hz
HIGH
OVER-
4.158 /UNDERFREQUENCY 10MYA20 EZ001 ZV02 LOW < 47.5 Hz
LOW
OVERALL TRIP ON CL
DISTB
The clutch between the
generator and the steam A GT trip is initiated. The
4.159 turbine did not open 10MYA30 EZ110 XK96 TRIP ST is decelerated by the
following steam turbine trip. GT.
This means that the steam
turbine continues to be
driven by the gas turbine.

142
5. GENERATOR

143
SR. SIGNAL RESPONSIBLE
DESCRIPTION KKS WARNING ALARM TRIP
NO. KKS INSTRUMENT
GENERATOR STATOR ROTOR AND COOLING EQUIPMENT
cumulated time of
generator operation at a
rotor speed out of the
5.1 10MKA00 DE001 XH01 >120 Min.
continuously permissible
range (49.0 to 51.0 s-1)
exceeds 120 min.
Over/Under frequency
Operation of Generator After 30 Sec GCB Open
5.2 10MKA00EZ001 ZV01/ZV02 MBY10CS901 High DEV
(47.5 Hz-51.5Hz) (HI (30+10) Sec. GT Trip
DEVIATION)
No feedback "generator
not on load" within 7 s
since the command "open"
5.3 10MKA00 EZ001 ZV05 <47.7 GT Trip
to the generator circuit
breaker (10BAC01 GS001)
was issued
Over/Under frequency(49 ZV03/
5.4 10MKA00EZ001 DEV/ DEV10MIN.
Hz-51Hz) ZV04
Generator Current
2 V 3 has Fault
5.5 Measurment L1/L2/L3 10MKA01CE002A/B/C XM20 Fault
GT S/Dn
(Fault)
Frequency Measurement
5.6 10MKA01CE005 ZV20 CAN FLT
Fault at F > 45 Hz
Defoaming Tank Level TE SGC GT No ST/UP
5.7 10MKA06CL001 XG01 10MKA06CL001 > MAX
(High) Release
Defoaming Tank Level EE SGC GT No ST/UP
5.8 10MKA07CL001 XG01 10MKA07CL001 > MAX
(High) Release
Liquid Level in Generator 10MKA20CL083A
5.9 ZV01 10MKA20 CL083A/B High/ Hi Hi
Casing TE (High/ Hi Hi) 10MKA20CL083B
Liquid Level in Generator 10MKA20CL085A
5.10. ZV01 10MKA20 CL085A/B High/ Hi Hi
Casing EE (High/ Hi Hi) 10MKA20CL085B
Generator Slot High Too High
XH01 / Too High
5.11 Temperature Protection 10MKA20CT980 10MKA20 CT001A/B-012A/B (Slot Temp>Cold (Slot Temp>Cold
XH03 Auto Unloading of GT
(High/ Too High) gas*0.6+105) gas*0.6+110)
Generator Slot
> 16 K GT Load Setpoint
5.12 Temperature Measurement 10MKA20CT980 XH05 10MKA20 CT001A/B-012A/B >16 K
Reduced to some Gradient.
Difference (High)
Generator Slot
5.13 Temperature Measurement 10MKA20CT980 XH07 10MKA20 CT001A/B-012A/B >20 K > 20 K GT Trip
Difference (Too High)
Generator Slot
5 to 10K Based on
5.14 Temperature Measurement 10MKA20CT980 ZV01 10MKA20 CT001A/B-012A/B
Gen. Load
Difference (>MAX)
Shaft Current Monitoring
5.15 10MKA40 CE011 ZV01 > 0.1A
(High)
Shaft Current Monitoring
5.16 10MKA40 CE011 ZV02 < 0.1A
(Low)
Shaft Current Monitoring ZV03/
5.17 10MKA40 CE011 > 1A
(High) ZV04

144
 Shaft Voltage Monitoring
5.18 10MKA40 CE021 ZV01 >15 Volts
(High)
Shaft Voltage Monitoring
5.19 10MKA40 CE021 ZV02 <0.5 Volts
(Low)
VAR COLD GAS GEN
PROT
Gen. Stator Current High ZV01/ iS >MAX iS >>MAX
5.20. 10MKA70 EU001 10MKA75 CT011/031 A/B/C S/Dn Of Generator
With Respect to High Cold ZV03 > 20.7KA > 41.4 KA
Gas Temp. (Is > Max) (Is
>> Max)
VAR COLD GAS GEN
PROT
Gen. Rotor Current High ZV02/ If > Max If >> Max
5.21 10MKA70 EU001 10MKA75 CT011/031 A/B/C S/Dn Of Generator
With Respect to High Cold ZV04 > 16.8 KA > 33.6 KA
Gas Temp. (If > Max) (If >>
Max)
FIX COLD GAS GEN TE /
EE PROT
All three protective cold
5.22 gas Temp. measurements 10MKA75 EZ010/30 XK20 10MKA75 CT011/031 A/B/C All Fault SGC GT S/Dn Starts
dnstrm of the generator
TE/ EE gas coolers has
channel Fault.
FIX COLD GAS GEN TE /
EE PROT
one of the three cold gas
temp. measurements
dnstrm of the generator
5.23 10MKA75 EZ010/030 XK93 10MKA75 CT011/031 A/B/C Fault
TE/ EE gas coolers has a
channel fault or an
excessive deviation from
the corresponding
measurements.
FIX COLD GAS GEN TE /
EE PROT
one of the three cold gas
High
5.24 temp. measurements 10MKA75 EZ010/030 XK94 10MKA75 CT011/031 A/B/C
> 67 º C
dnstrm of the generator
TE/ EE gas coolers
indicates Temp. (High)
FIX COLD GAS GEN TE /
EE PROT
one of the three cold gas
Low
5.25 temp. measurements 10MKA75 EZ010/030 XK95 10MKA75 CT011/031 A/B/C
< 25 º C
dnstrm of the generator
TE/ EE gas coolers
indicates Temp. (Low)
FIX COLD GAS GEN TE
PROT
Max
5.26 Generator TE cold gas 10MKA75 EZ010 XK96 10MKA75 CT011 A/B/C GT Trip
> 75 ºc
temperature (Too High
based on 2V3) N > 47.5 Hz
FIX COLD GAS GEN TE
PROT Max GT Unloading Starts & GT
5.27 10MKA75 EZ010 XK97 10MKA75 CT011 A/B/C
Generator TE cold gas > 70 ºc Load SetP. Lowered.
temperature (Too High

145
 based on 2V3) N > 47.5 Hz

FIX COLD GAS GEN EE

PROT
Max
5.28 Generator EE cold gas 10MKA75 EZ030 XK96 10MKA75 CT031 A/B/C GT Trip
> 75 ºc
temperature (Too High
based on 2V3) N > 47.5 Hz
FIX COLD GAS GEN EE
PROT
Max GT Unloading Starts & GT
5.29 Generator EE cold gas 10MKA75 EZ030 XK97 10MKA75 CT031 A/B/C
> 70 ºc Load SetP. Lowered.
temperature (Too High
based on 2V3) N > 47.5 Hz
GENERATOR EXCITER SET
EXT TRF FDR PROT
GCB Open
5.30. (FDR 10MKC01 GT001 10MKC01 CE010/010R XG05 Trip
GT comes on FSNL
Trip)
EXC TFR WNDG TEMP
5.31 10MKC01 CT061 XG04 10MKC01 CT061 HIGH
(High)
EXC TFR WNDG/CORE GCB Open
5.32 10MKC01 CT062/062R XG05 10MKC01 CT062 Trip
TEMP (Too High) GT comes on FSNL
Excitation System Trip due GCB Open
5.33 10MKC01 DE001A/DE001R XG05 Trip
to Internal Fault GT comes on FSNL
Load Limiting of Gen.
5.34 10MKC01 DE308 XG04 Active
(Active) because Is High
STATOR CUR LIMITING
5.35 10MKC01 DE313 XG01 Active
(Active)
UNDER/OVER
5.36 EXCITATION LIMITING 10MKC01 DE314/15 XM20 Active
(Active)
EXC CURRENT If CH-1/2 Both Fail SGC
5.37 10MKC01 DE500A XM20 Fault
CHANNEL 1 (FAULT) GT S/Dn Starts
EXC CURRENT If CH-1/2 Both Fail SGC
5.38 10MKC01 DE500B XM20 Fault
CHANNEL 2 (FAULT) GT S/Dn Starts
GENERATOR BEARINGS
Generator TE Bearing
XK01/
5.39 Absolute Shaft Vibration 10MYB01EZ134 10MKD11 CY021/022 >14.7mm/s GT Trip
XH03
(High/ Too High)
Generator TE Bearing
5.40. Absolute Shaft Vibration 10MYB01EZ134 ZV94 10MKD11 CY021/022 >9.3mm/s SGC GT S/Dn Starts
X/Y (Channel Fault)
Generator TE Bearing
5.41 Temperature Measurement 10MKD11 EZ120 XK93 10MKD11 CT014A/B/C Fault
(Channel Fault)
Generator TE Bearing
XK94/
5.42 Temperature (High/ Too 10MKD11 EZ120 10MKD11 CT014A/B/C >99ºC >107ºC GT Trip
XK96
High)
Generator EE Bearing
XK01/
5.43 Absolute Shaft Vibration 10MYB01EZ135 10MKD12 CY021/022 >14.7mm/s GT Trip
XH03
(High/ Too High)
Generator EE Bearing
5.44 10MYB01EZ135 ZV94 10MKD12 CY021/022 >9.3mm/s SGC GT S/Dn Starts
Absolute Shaft Vibration

146
 X/Y (Channel Fault)

Generator EE Bearing
5.45 Temperature Measurement 10MKD12 EZ120 XK93 10MKD12 CT014A/B/C Fault
(Channel Fault)
Generator EE Bearing
XK94/
5.46 Temperature (High/ Too 10MKD12 EZ120 10MKD12 CT014A/B/C >99ºC >107ºC GT Trip
XK96
High)
GENERATOR GAS COOLING SYSTEM
H2 Discharge Push Button
5.47 10MKG00 EU001 XG01 10MKG10 AA087 In Operation GT Trip
(Active)
5.48 H2 Bottle Pressure (Low) 10MKG08 CP001 XH52 10MKG08 CP001 <15 Bar
H2 Discharge Solenoid V/V
Open by Protection 10MKW20CP007/087/091
5.49 10MKG10 AA087 ZV01 <0.1 bar
Command when Gen Pr. > 10MKW20CP009/089/093
0.2 Bar
Generator casing H2 pr.
measurements: At least
two of the three
measurements 10MKG30 Opening of H2 Dischare
CP007-009 indicate a V/V (10MKG10 AA087) is
5.50. 10MKG18 EU001 ZV01 10MKG30CP007-009 <0.5 bar
pressure above 0.5 bar, not possible from push
while the signal “< MIN” button & OM Screen
from pressure switch
10MKG18CP004 is
present.
H2 Discharge V/V Open
5.51 Command given manually 10MKG18 EU002 XA01 10MKG10 AA087 GT Trip
from OM or Push Button
H2 Central Supply
5.52 10MKG21 CP001 XH52 10MKG21 CP001 < 15 bar
Pressure (Low)
Central H2 Supply Flow to
5.53 10MKG29 CF001B/C XG01 10MKG29 CF001 ALARM1 ALARM2
Generator (High)
<95.5% No Release
5.54 H2 Purity < 95.5 % 10MKG30 EU002 XN01 10MKG31/32 CQ001
for GT Start Up
5.55 H2 Purity (Low) 10MKG30 EU002 ZV03 10MKG31/32 CQ001
Generator Casing Pressure 10MKG10 AA083
5.56 10MKG30 EU901 ZV95 10MKG30 CP007-009 > 4.35 bar
(High) H2 supply v/v Close
Generator Casing Pressure
5.57 10MKG30 EU902 ZV95 10MKG30 CP007-009 < 3.90 bar
(Low)
Generator Casing Pressure
5.58 10MKG30 EU903 ZV95 10MKG30 CP007-009 < 3.65 bar
(Low)

Generator Casing Pressure <3.5 Bar No Release

5.59 10MKG30 EU904 XN01 10MKG30 CP007-009
< 3.5 Bar for GT Start Up

< 0.2 Bar

10MKG10A087 Get
Generator Casing Pressure
5.60. 10MKG30 EU905 ZV95 10MKG30 CP007-009 close commnd.
(Low)
10MKG10 AA083 No
Release to Open.

147
 H2 Pressure Transmitters
5.61 10MKG30 EZ001 XK20 10MKG30 CP007-009 GT Trip
all three Transmitter (Fail)
H2 Pressure Protection < 1.72 Bar
5.62 10MKG30 EZ001 ZV95 10MKG30 CP007-009 <1.72 bar
(Low) GT Trip
H2 AEDP Monitoring
5.63 10MKG30 FQ002 XH01 10MKG30 CP005 HIGH
(High)
5.64 H2 AEDP Monitoring (Low) 10MKG30 FQ002 XH02 10MKG30 CP005 LOW
5.65 H2 Analyser Purity (Low) 10MKG31/32 CQ001A ZV52 10MKG31/32 CQ001 < 95 %
5.66 H2 Analyser Purity (Low) 10MKG31/32 CQ001A ZV54 10MKG31/32 CQ001 < 90 %

Both Analysers measure <

5.67 H2 Analyser Purity (Low) 10MKG31/32 CQ001A ZV56 10MKG31/32 CQ001 < 85 %
85%

GENERATOR SEAL OIL SYSTEM (10MKW)

Both parallel solenoid
valves in the seal oil
recirculation line of TE
(10MKW50 AA087/089)
10MKW50 If this state exists longer
5.68 and/or both parallel 10MKW00 EU001 ZV05 SOLV FLT
CG085B/087B/089B/091B than one hour, GT Trip
solenoid valves in the seal
oil recirculation line of EE
(10MKW50 AA085/091)
are closed.
The solenoid valves
10MKW 50 10MKW50 GT TRIP & No Release for
5.69 10MKW00 EU001 ZV06 TRIP
AA087/089/085/091 were CG085B/087B/089B/091B S/Up.
closed longer than 1 hour.
DC seal oil pump is running
for > 15 min. Prot. S/Dn of
SGC GT.
SLC SEAL OIL PUMP 1/2
-DC seal oil pump is
DP across both seal oil FAULT
running for > 30 min. the
5.70. pumps 1/2 are insufficient 10MKW10 EE001 ZV02 10MKW11/12 CP083 DC Seal Oil Pump
H2 discharge valve
although the SLC for the started
(10MKG10 AA087) will be
seal oil pumps is on.
opened and the generator
trip (GT trip) will be
actuated
DP across the DC seal oil
pump is not sufficient
H2 discharge valve
although the “on”
(10MKG10 AA087) is
5.71 command for the pump 10MKW15 AP001 ZV01 10MKW15 CP083 FAULT
opened.
(10MKW15 AP001) has
GT Trip
been present for > 5
seconds.

148
 NOT ON
In the event of failure
of the DCS the DC
seal oil pump cannot
be switched on
"Eco relay K22" of the automatically via the
emergency seal oil pump hardwired control
5.72 (10MKW15 AP001) is not 10MKW15 AP001A ZV51 circuit by the DP
ON although the “off” switch downstream of
release is not present. the seal oil filters
(10MKW21 CP087), if
required to ensure the
sealing and lubrication
of the generator shaft
seals.

DC seal oil pump

(10MKW15 AP001)
has been started up If however the differential
automatically. After the pressure across the pump
DP across the pump (10MKW15 CP083) does
The automatic test of
(10MKW15 CP083) not exceed the specified
emergency seal oil pump
5.73 10MKW15 EE001 XA01 has exceeded the minimum value within 30
(10MKW15 AP001) has
specified minimum seconds, the pump is
been activated.
value for longer than 2 switched off again and a
minutes, the pump is fault alarm (10MKW15
automatically switched EE001 ZV01) is set off.
off again and the test
is finished.

DC seal oil pump is running

for > 15 min. Prot. S/Dn of
SGC GT.
DC seal oil pump
-DC seal oil pump is
(10MKW15 AP001) has
running for > 30 min. the
5.74 been in operation for more 10MKW15 EZ001 ZV01 ON
H2 discharge valve
than 60 seconds, however
(10MKG10 AA087) will be
not for testing of the pump.
opened and the generator
trip (GT trip) will be
actuated

149
 Prot. S/Dn of GT to
decrease the load of the
generator.
DC seal oil pump -DC seal oil pump is
(10MKW15 AP001) has running for > 30 min. the
5.75 10MKW15 EZ001 ZV02 15min ON
been in operation for more H2 discharge valve
than 15 minutes. (10MKG10 AA087) will be
opened and the generator
trip (GT trip) will be
actuated
H2 discharge valve
(10MKG10 AA087) has
DC seal oil pump been opened in order to
(10MKW15 AP001) has relieve the hydrogen
5.76 10MKW15 EZ001 ZV03 TRIP
been in operation for more pressure of the generator
than 30 minutes. and the generator trip
i.e.GT Trip has been
actuated.
< 0.1 bar
DP 1/2/3 SEAL OIL/GAS
5.77 10MKW20 CP007/ 087/ 091 XH02 10MKW20 CP007/ 087/ 091 (if 1 of 3 10MKW20
TE < 0.1 bar
CP007/087/091)
> 1.17 bar
DP 1/2/3 SEAL OIL/GAS
5.78 10MKW20 CP007/ 087/ 091 XH03 10MKW20 CP007/ 087/ 091 (1 of 3 10MKW20
TE > 1.17 bar
CP007/087/091)

(if 2 of 3 10MKW20
< 0.35 bar
DP 1/2/3 SEAL OIL/GAS CP007/087/091 detects DP
5.79 10MKW20 CP007/ 087/ 091 XH04 10MKW20 CP007/ 087/ 091 (1 of 3 10MKW20
TE < 0.35 bar < 0.35 bar, DC seal oil
CP007/087/091)
pump started)

(if 2 of 3 10MKW20
< 0.7 bar
DP 1/2/3 SEAL OIL/GAS CP007/087/091 detects DP
5.80. 10MKW20 CP007/ 087/ 091 XH06 10MKW20 CP007/ 087/ 091 (if 1 of 3 10MKW20
TE < 0.7 bar < 0.7 bar, seal oil pump will
CP007/087/091)
be C/O.)

< 0.1 bar

DP 1/2/3 SEAL OIL/GAS
5.81 10MKW20 CP009/ 089/ 093 XH02 10MKW20 CP009/ 089/ 093 (if 1 of 3 10MKW20
EE < 0.1 bar
CP009/089/093)
> 1.17 bar
DP 1/2/3 SEAL OIL/GAS
5.82 10MKW20 CP009/ 089/ 093 XH03 10MKW20 CP009/ 089/ 093 (if 1 of 3 10MKW20
EE > 1.17 bar
CP009/089/093)

(if 2 of 3 10MKW20
< 0.35 bar
DP 1/2/3 SEAL OIL/GAS CP009/089/093 detects DP
5.83 10MKW20 CP009/ 089/ 093 XH04 10MKW20 CP009/ 089/ 093 (if 1 of 3 10MKW20
EE < 0.35 bar < 0.35 bar, DC seal oil
CP009/089/093)
pump started)

(if 2 of 3 10MKW20
< 0.7 bar
DP 1/2/3 SEAL OIL/GAS CP009/089/093 detects DP
5.84 10MKW20 CP009/ 089/ 093 XH06 10MKW20 CP009/ 089/ 093 (if 1 of 3 10MKW20
EE < 0.7 bar < 0.7 bar, seal oil pump will
CP009/089/093)
be C/O.)

150
 H2 Disharge V/V Open
- Generator Trip i.e. GT
Trip
- SLC for the oil vapour
exhausters (10MKW70
EE001) has been switched
off and both oil vapour
exhausters have been
All three DP started up.
measurements between - The four solenoid valves
5.85 10MKW20 EU901 ZV20 10MKW20 CP007/ 087/ 091 FAIL
seal oil and gas (H2) at TE in the seal oil recirculation
of the generator failed. lines of the generator shaft
seals (10MKW 50
AA087/089/085/091) have
been closed in order to
prevent the escape of
hydrogen.
- DC Seal oil pump S/ON.
- S/By Seal oil pump S/ON
Too.
H2 Disharge V/V Open
- Generator Trip i.e. GT
Trip
- SLC for the oil vapour
exhausters (10MKW70
EE001) has been switched
off and both oil vapour
DP SEAL OIL/GAS TE <
< 0.1 bar exhausters have been
0.1 bar
5.86 10MKW20 EU901 ZV95 10MKW20 CP007/ 087/ 091 (if 2 of 3 10MKW20 started up.
(2 of 3; 10MKW20
CP007/087/091) - The four solenoid valves
CP007/087/091)
in the seal oil recirculation
lines of the generator shaft
seals (10MKW 50
AA087/089/085/091) have
been closed in order to
prevent the escape of
hydrogen.
DP SEAL OIL/GAS EE <
if 2 of 3 detects DP <
0.35 bar
5.87 10MKW20 EU902 ZV95 10MKW20 CP007/ 087/ 091 0.35 bar, DC seal oil
(2 of 3; 10MKW20
pump started
CP007/087/091)
if 2 of 3 detects DP <
DP SEAL OIL/GAS EE < 0.7 bar, seal oil pump
0.7 bar will be C/O.
5.88 10MKW20 EU903 ZV95 10MKW20 CP007/ 087/ 091
(2 of 3; 10MKW20 if DP not increase >
CP007/087/091) 0.46 bar, GT S/up not
released
DP SEAL OIL/GAS EE <
0.46 bar < 0.46 bar
5.89 10MKW20 EU904 ZV06 10MKW20 CP007/ 087/ 091
(2 of 3; 10MKW20 GT S/Up not released
CP007/087/091)
DP SEAL OIL/GAS EE >
1.17 bar
5.90. 10MKW20 EU905 ZV95 10MKW20 CP007/ 087/ 091 > 1.17 bar
(2 of 3; 10MKW20
CP007/087/091)

151
 H2 Disharge V/V Open
- Generator Trip i.e. GT
Trip
- SLC for the oil vapour
exhausters (10MKW70
EE001) has been switched
off and both oil vapour
exhausters have been
All three DP started up.
measurements between - The four solenoid valves
5.91 10MKW20 EU907 ZV20 10MKW20 CP009/ 089/ 093 FAIL
seal oil and gas (H2) at EE in the seal oil recirculation
of the generator failed. lines of the generator shaft
seals (10MKW 50
AA087/089/085/091) have
been closed in order to
prevent the escape of
hydrogen.
- DC Seal oil pump S/ON.
- S/By Seal oil pump S/ON
Too.
H2 Disharge V/V Open
- Generator Trip i.e. GT
Trip
- SLC for the oil vapour
exhausters (10MKW70
EE001) has been switched
off and both oil vapour
DP SEAL OIL/GAS EE <
< 0.1 bar exhausters have been
0.1 bar
5.92 10MKW20 EU907 ZV95 10MKW20 CP009/ 089/ 093 (if 2 of 3, 10MKW20 started up.
(2 of 3; 10MKW20 CP009/
CP009/ 089/ 093) - The four solenoid valves
089/ 093)
in the seal oil recirculation
lines of the generator shaft
seals (10MKW 50
AA087/089/085/091) have
been closed in order to
prevent the escape of
hydrogen.
DP SEAL OIL/GAS EE <
if 2 of 3 detects DP <
0.35 bar
5.93 10MKW20 EU908 ZV95 10MKW20 CP009/ 089/ 093 0.35 bar, DC seal oil
(2 of 3; 10MKW20 CP009/
pump started
089/ 093)
if 2 of 3 detects DP <
DP SEAL OIL/GAS EE < 0.7 bar, seal oil pump
0.7 bar will be C/O.
5.94 10MKW20 EU909 ZV95 10MKW20 CP009/ 089/ 093
(2 of 3; 10MKW20 CP009/ if DP not increase >
089/ 093) 0.46 bar, GT S/up not
released
DP SEAL OIL/GAS EE <
0.46 bar < 0.46 bar
5.95 10MKW20 EU910 ZV06 10MKW20 CP009/ 089/ 093
(2 of 3; 10MKW20 CP009/ GT S/Up not released
089/ 093)
DP SEAL OIL/GAS EE >
1.17 bar
5.96 10MKW20 EU911 ZV96 10MKW20 CP009/ 089/ 093 > 1.17 bar
(2 of 3; 10MKW20 CP009/
089/ 093)

152
 LOW
Drain solenoid valve
L SEAL OIL DRAIN REG 10MKW40 AA085
5.97 10MKW40 CL083 XG52 10MKW40 CL083
TANK LOW energized by
protection command in
order to close the v/v

HIGH
drain solenoid valve
10MKW40 AA083 is
L SEAL OIL DRAIN REG
5.98 10MKW40 CL085 XG01 10MKW40 CL085 energized in order to
TANK HIGH
open the valve &
10MKW40AA085
OPEN

> 32 Cm
Drain solenoid valve
10MKW40 AA083
energized to open the
L SEAL OIL DRAIN REG
5.99 10MKW40 CL087 ZV01 10MKW40 CL087 valve.
TANK > 32 Cm
Drain solenoid valve
10MKW40 AA085 de-
energized to open the
valve.

< -32 Cm
Drain solenoid valve
L SEAL OIL DRAIN REG 10MKW40 AA085 will
5.100. 10MKW40 CL087 ZV02 10MKW40 CL087
TANK < -32 Cm be energized by
protection command to
close the valve.

If the generator is
pressurised with
hydrogen and the level of
< -38 Cm
L SEAL OIL DRAIN REG the drain regulator tank
5.101 10MKW40 CL087 ZV03 10MKW40 CL087 10MKW40AA083
TANK < -38 Cm decreases further and the
CLOSE
tank becomes empty,
hydrogen will escape to
atmosphere.

TEMP SEAL OIL RECIRC

5.102 10MKW50 CT005 XH03 10MKW50 CT005 > 100 °C
TE HIGH
TEMP SEAL OIL RECIRC
5.103 10MKW50 CT007 XH03 10MKW50 CT007 > 100 °C
EE HIGH
None of both oil vapour If this fault persists for > 1
exhausters (10MKW71/72 hour, H2 discharge valve
AN001) is in operation (10MKG10 AA087) will be
5.104 10MKW70 EU001 ZV01 NOT ON
although one of the seal oil opened to relieve the
pumps (10MKW11/12/15 hydrogen pressure of the
AP001) is in operation. generator.

153
 None of both oil vapour
H2 discharge valve
exhausters (10MKW71/72
(10MKG10 AA087) has
AN001) is in operation for
opened, if the generator H2
5.105 longer than one hour 10MKW70 EU001 ZV02 FAULT
pressure was > 0.2 bar
although one of the seal oil
Generator Trip, i.e. GT
pumps (10MKW11/12/15
Trip.
AP001) is in operation.
GENERATOR CONTROL & PROTECTION EQUIPMENT (10MKY)

ROTOR E/F PROT If the rotor earth resistance

An earth fault of the decreases further, the
generator rotor or generator protection will
5.106 excitation circuit has been 10MKY01 CE001 XG04 WARNING respond and will initiate
detected (warning level). • SEE/SFC trip,
The rotor earth resistance • opening of GCB,
is low. • GT trip.

START UP E/F PROT

While GCB is open, an
earth fault has been
detected on the generator If the earth resistance
phase bus (transformer decreases further, the
5.107 10MKY01 CE002A XG04 WARNING
side), on the LV windings transformer protection will
of the generator respond.
transformer OR on the HV
windings of the unit
auxiliary transformer.
STATOR E/F PROT 100%
stator earth fault protection
(100 %) of the generator If the rotor earth resistance
has responded (warning decreases further, the
level). The earth resistance generator protection will
5.108 of the generator stator, 10MKY01 CE003A XG04 WARNING respond and will initiate
generator phase bus, LV • SEE/SFC trip,
windings of the generator • opening of GCB,
transformer or HV windings • GT trip.
of the unit auxiliary
transformer is low.
If the reactive load further
exceeds the capability
curve of the generator and
UNDEREXC PROT STAT
the excitation voltage drops
The reactive load of the
below the minimum
generator has been out of
5.109 10MKY01 CE007 XG04 WARNING threshold, the generator
the static stability
protection will respond and
characteristic for a short
will initiate
time.
• SEE/SFC trip
• opening of GCB
• GT trip.

154
 UNBALANCED LOAD
PROT Continuous unbalanced
The distribution of the load may result in an
generator load on the three impermissible thermal
phases is not equal, i.e. the stress of the rotor shaft and
continuously permissible windings.
limit for current with inverse • If the load unbalance
5.110. phase sequence has been 10MKY01 CE011 XG04 WARNING persists further, the
exceeded. generator protection will
• The thermal replica in the respond and will initiate
protection relay for opening of the HV unit
determination of the circuit breaker and gas
temperature increase in the turbine load rejection to
generator rotor has house Load.
detected a critical level.
GT UNIT CB
The "SGC GAS TURBINE"
is in step 03 and after
expiration of the monitoring
time the synchronising
selector of the HV unit
5.111 10MKY01 DE011R XN01 S03 SEL SGC GT Prot. S/Dn
circuit breaker (10MKY01
DE011) is not reset, i.e. the
HV unit circuit breaker is
still selected as circuit
breaker to be
synchronised.
GEN CB
The "SGC GAS TURBINE"
is in step 03 and after
expiration of the monitoring
time the synchronising
selector of the generator
5.112 10MKY01 DE012R XN01 S03 SEL SGC GT Prot. S/Dn
circuit breaker (10MKY01
DE012) is not reset, i.e. the
generator circuit breaker is
still selected as circuit
breaker to be
synchronised.
U AUX CB
The "SGC GAS TURBINE"
- 10MYB01 EC001 is in
step 03 and after expiration
of the monitoring time the
synchronising selector of
5.113 the unit auxiliary circuit 10MKY01 DE013R XN01 S03 SEL SGC GT Prot. S/Dn
breaker (10MKY01 DE013)
is not reset, i.e. the unit
auxiliary circuit breaker is
still selected as circuit
breaker to be
synchronised.

155
 The generator protection
has responded and will
initiate specified protection
measures dependent on
the fault that caused the
trip, e.g.: • SEE/SFC trip, •
opening of the Generator
circuit breaker, • gas
turbine trip
and on certain conditions
additionally transformer
protection trip with •
10MKY01 EU001 opening of the HV unit
5.114 GENERATOR PROT XG05 TRIP
10MKY01 EU001R circuit breaker, • opening of
the unit auxiliary circuit
breaker.
• In case of transformer
protection trip, the
Automated Bus Bar
Transfer System (ABTS)
will change over the infeed
of the affected MV unit
switchgear 10BBE
(provided the auxiliary
transformer of the other
unit is energised).

156
6. ELECTRICAL
SYSTEM

157
SR. SIGNAL RESPONSIBLE
DESCRIPTION KKS WARNING ALARM TRIP
NO. KKS INSTRUMENT
(ELECTRICAL SYSTEM) POWER TRANSMISSION/ AUXILIARY POWER SUPPLY (B- SYSTEM)
LV SWGR VOLT L1-L2
XV01/
6.1 Too Low for > 2 sec. for 00BHA00 CE001Q <322 V <322 V
ZV01
00BHA
EMERGY S/D BY FIRE
The auxiliary power supply
for HVAC of 00UBA91 has
been disconnected by an
6.2 external command from the 00BJL91 GS002 XG03 FAULT
fire protection system
because a smoke detector
inside the PCC has
responded.
LV SWGR VOLT L1-L2
6.3 Too Low for > 2 sec for 00BMA00 CE001Q ZV01 <322V
00BMA.
Generator Transformer (10BAT)
GENERATOR
6.4 GEN TFR BUCHZ PROT 10BAT01 CF050A XG04 10BAT01 CF050A WARNING
TRANSFORMER TRIP
GEN TFR OLTC PROT
The oil flow protection relay
of the on-load tap changer GENERATOR
6.5 10BAT01 CF061A XG04 10BAT01 CF061A ALARM
of the gen-erator TRANSFORMER TRIP
transformer (10BAT01) has
responded (warning level).
GEN TFR OIL LEVEL
The oil level in the If the oil level decreases
6.6 conservator tank of the 10BAT01 CL060A XG52 10BAT01 CL060A < MIN further, the transformer
generator transformer is tripped by level protection.
low.
6.7 OLTC OIL LEVEL 10BAT01 CL064A XG52 10BAT01 CL064A < MIN
GEN TFR HYDRAN
6.8 10BAT01 CQ005A XG03 10BAT01 CQ005A FAULT
SYSTEM
GEN TFR OIL TEMP
If the oil temp. rises further
The oil temperature of the WARNING
6.9 10BAT01 CT031A XG04 10BAT01 CT031A (= 95 ºC ), the transformer
generator transformer is 85 ºC
will be tripped.
high.
GEN TFR WNDG TEMP
If the winding temp. rises
The temperature of the HV WARNING
6.10. 10BAT01 CT033A XG04 10BAT01 CT033A further (=105 ºC, the
winding of the generator 95 ºC
transformer will be tripped.
transformer is high.
GEN TFR WNDG TEMP
GRP2 If the winding temp. rises
6.11 The temperature of the LV 10BAT01 CT034A XG04 10BAT01 CT034A ALARM further, the transformer will
winding of the generator be tripped.
transformer is high.

158
 The HV UCB opened.
Unless the transformer trip
was caused by overcurrent,
overfre-quency or
underfrequency:
• GCB and the incom-ing
feeder circuit breaker of the
MV unit switchgear 10BBE
have opened. • The
generator is de-excited. •
GT is tripped. • HSBTS
GEN TFR PROT have switched over the
The generator transformer 10BAT01 EU001 infeed of the affected MV
6.12 XG05 TRIP
has been tripped by one of 10BAT01 EU001R unit switchgear 10BBE.
its protection circuits. • In case the trip was
initiated by "Buchholz" /
pressure relief de-vice /
differential / restricted earth
fault protection, transformer
fire protection measures
are activated. In this case
operation of the
transformer cooling fans
and pumps is blocked as
long as the trip signal is
present.

6.13 GEN TFR FAN/PMP 10BAT01 GH009B XG03 FAULT

6.14 GEN TFR PMP 10BAT01 GH010B XG03 FAULT
Unit Auxiliary Transformer and Associated Feeder (10BBT)

159
 • The tie feeder circuit
breaker 10BBE01 GS001
(coupling to 20BBE) and
the incoming feeder circuit
breaker from the Black
Start Diesel generator
(00XKA01 GS001) are not
released for being closed
as long as the trip signal
has not been reset.
• Automated Bus Bar
Transfer for switchgear
10BBE is blocked.
MV INC FDR PROT
• The power supply of
The incoming feeder circuit
consumers connected to
breaker of switchgear
6.15 10BBT01 CE110R XG05 TRIP the switchgears 10BBE,
10BBE (10BBT01 GT002)
10BFE and 10BMA has
has tripped due to
broken down. Essential
overcurrent or earth fault.
consumers of unit 10 are
only fed by battery back-up
for a limited duration. A
protective shutdown of unit
10 is imminent.
• The power supply of
switchgear 20BBE (if
previously fed from 10BBE)
will be changed over
automatically to the
incoming feeder from
transformer 20BBT01, if
possible.

U AUX TFR BUCHZ PROT

The "Buchholz" protection
Trip of Unit Aux.
6.16 of the unit auxiliary 10BBT01 CF050A XG04 10BBT01 CF050A WARNING
Transformer
transformer (10BBT01) has
responded (warning level).
If the oil level decreases
U AUX TFR OIL LEVEL
further, proper cooling of
The oil level in the
the transformer will no
6.17 conservator tank of the unit 10BBT01 CL060A XG52 10BBT01 CL060A < MIN
longer be ensured and the
auxiliary transformer
transformer may be tripped
(10BBT01) is low..
by temperature protection.
U AUX TFR HYDRAN
6.18 10BBT01 CQ005A XG03 10BBT01 CQ005A FAULT
SYSTEM
U AUX TFR OIL TEMP
If the oil temperature rises
The oil temperature of the
6.19 10BBT01 CT031A XG04 10BBT01 CT031A WARNING further, the transformer will
unit auxiliary transformer
be tripped.
(10BBT01) is high.
U AUX TFR WNDG TEMP
If the winding temperature
The winding temperature of
6.20. 10BBT01 CT033A XG04 10BBT01 CT033A WARNING rises further, the
the unit auxiliary
transformer will be tripped.
transformer (10BBT01) is
160
 high.

• The HV UCB has opened.

Unless the transformer trip
was caused by
overfrequency or under-
frequency:
• GCB and incom-ing
feeder circuit breaker of the
MV unit switchgear 10BBE
(10BBT01 GT002) have
opened.
• The generator is de-
excited.
• GT Trip
U AUX TFR PROT
• If the transformer trip was
The unit auxiliary
10BBT01 EU001 not initiated by earth fault
6.21 transformer (10BBT01) has XG05 TRIP
10BBT01 EU001R or overcur-rent protection
been tripped by one of its
and the auxiliary
protection circuits.
transformer of a
neighbouring unit is
energised, the HSBTS
should have switched over
the infeed of the affected
MV unit switchgear 10BBE.
• In case the trip was
initiated by "Buchholz" /
pressure relief de-vice /
differential / restricted earth
fault protection, transformer
fire protection measures
are activated.
• The associated incoming
feeder circuit breaker of
switchgear 10BMA
(10BFT01 GT002) has
LV TFR FDR PROT
opened.
The transformer feeder
• The power supply of
circuit breaker 10BFT01
switchgear 10BMA and
6.22 GT001 in switch-gear 10BFT01 CE010R XG05 TRIP
possibly also 10BFE (if
10BBE has tripped due to
previously fed via the
overcurrent, short circuit or
coupling 10BMA-10BFE)
earth fault.
will be changed over
automatically to
transformer 10BFT02, if
possible.

161
 • The tie feeder circuit
breaker 10BMA01 GS001
(coupling 10BMA-10BFE)
is not released for being
closed as long as the trip
LV INC FEEDER
signal has not been reset.
The incoming feeder circuit
• Automated Bus Bar
breaker 10BFT01 GT002
6.23 10BFT01 CE109 XG05 TRIP Transfer for switchgear
of switchgear 10BMA has
10BMA is blocked.
tripped due to overcurrent
• The power supply of
or short circuit.
consumers connected to
switchgear 10BMA has
broken down.
• A protective shutdown of
the unit is imminent.

LV TFR WNDG TEMP

If the winding temperature
The winding temperature of
6.24 10BFT01 CT061 XG04 10BFT01 CT061 WARNING rises further, the
the LV transformer
transformer will trip.
10BFT01 is high.

• The transformer feeder

circuit breaker (10BFT01
GT001) and the associated
incoming feeder circuit
breaker of switchgear
10BMA (10BFT01 GT002)
LV TFR WNDG TEMP
have opened.
The LV transformer
• The power supply of
6.25 10BFT01 has tripped 10BFT01 CT062 XG05 10BFT01 CT062 TRIP
switchgear 10BMA and
because the winding tem-
possibly also 10BFE (if
perature is too high.
previously fed via the
coupling 10BMA-10BFE)
will be changed over
automatically to
transformer 10BFT02, if
possible.

162
 • The associated incoming
feeder circuit breakers of
switchgears 10BFE and
00BMA (10BFT02 GT002,
10BFT02 GT003) have
opened.
• The power supply of
switchgear 10BFE and
possibly also 10BMA (if
LV TFR FDR PROT
previously fed via the
The transformer feeder
coupling 10BFE-10BMA)
circuit breaker 10BFT02
will be changed over
6.26 GT001 in switch-gear 10BFT02 CE010R XG05 TRIP
automatically to
10BBE has tripped due to
transformer 10BFT01, if
overcurrent, short circuit or
possible.
earth fault.
• The power supply of
switchgear 00BMA and
possibly also 00BHA (if
previously fed via the
coupling 00BMA-00BHA)
will be changed over
automatically to
transformer 20BFT02, if
possible.

• The associated incoming

feeder circuit breakers of
switchgears 20BFE and
00BHA (20BFT02 GT002,
20BFT02 GT003) have
opened.
• The power supply of
switchgear 20BFE and
possibly also 20BMA (if
LV TFR FDR PROT
previously fed via the
The transformer feeder
coupling 20BFE-20BMA)
circuit breaker 20BFT02
will be changed over
6.27 GT001 in switch-gear 20BFT02 CE010R XG05 TRIP
automatically to
20BBE has tripped due to
transformer 20BFT01, if
overcurrent, short circuit or
possible.
earth fault.
• The power supply of
switchgear 00BHA and
possibly also 00BMA (if
previously fed via the
coupling 00BHA-00BMA)
will be changed over
automatically to
transformer 10BFT02, if
possible.

163
 • The tie feeder circuit
breaker 10BMA01 GS001
(coupling 10BMA-10BFE)
is not released for being
closed as long as the trip
LV INC FEEDER
signal has not been reset.
The incoming feeder circuit
• Automated Bus Bar
breaker 10BFT02 GT002
6.28 10BFT02 CE109R XG05 TRIP Transfer for switchgear
of switchgear 10BFE has
10BFE is blocked.
tripped due to overcurrent
• The power supply of
or short circuit.
consumers connected to
switchgear 10BFE has
broken down.
• A protective shutdown of
the unit is imminent.

• The tie feeder circuit

breaker 00BHA01 GS001
(coupling 00BMA-00BHA)
is not released for being
LV INC FEEDER
closed as long as the trip
The incoming feeder circuit
signal has not been reset.
breaker 10BFT02 GT003
6.29 10BFT02 CE209R XG05 TRIP • Automated Bus Bar
of switchgear 00BMA has
Transfer for switchgear
tripped due to overcurrent
00BMA is blocked.
or short circuit.
• The power supply of
consumers connected to
switchgear 00BMA has
broken down.

• The tie feeder circuit

breaker 00BHA01 GS001
(coupling 00BMA-00BHA)
is not released for being
LV INC FEEDER
closed as long as the trip
The incoming feeder circuit
signal has not been reset.
breaker 20BFT02 GT003
6.30. 20BFT02 CE209R XG05 TRIP • Automated Bus Bar
of switchgear 00BHA has
Transfer for switchgear
tripped due to overcurrent
00BHA is blocked.
or short circuit.
• The power supply of
consumers connected to
switchgear 00BHA has
broken down.

LV TFR WNDG TEMP

If the winding temperature
The winding temperature of
6.31 10BFT02 CT061 XG04 10BFT02 CT061 WARNING rises further, the
the LV transformer
transformer will trip.
10BFT02 is high.
LV TFR WNDG TEMP
If the winding temperature
The winding temperature of
6.32 20BFT02 CT061 XG04 20BFT02 CT061 WARNING rises further, the
the LV transformer
transformer will trip.
20BFT02 is high.

164
 • The transformer feeder
circuit breaker (10BFT02
GT001) and the associated
incoming feeder circuit
breakers of switchgears
10BFE and 00BMA
(10BFT02 GT002,
10BFT02 GT003) have
opened.
• The power supply of
switchgear 10BFE and
LV TFR WNDG TEMP possibly also 10BMA (if
The LV transformer previously fed via the
6.33 10BFT02 has tripped 10BFT02 CT062 XG05 10BFT02 CT062 TRIP coupling 10BFE-10BMA)
because the winding tem- will be changed over
perature is too high. automatically to
transformer 10BFT01, if
possible.
• The power supply of
switchgear 00BMA and
possibly also 00BHA (if
previously fed via the
coupling 00BMA-00BHA)
will be changed over
automatically to
transformer 20BFT02, if
possible.

165
 • The transformer feeder
circuit breaker (20BFT02
GT001) and the associated
incoming feeder circuit
breakers of switchgears
20BFE and 00BHA
(20BFT02 GT002,
20BFT02 GT003) have
opened.
• The power supply of
switchgear 20BFE and
LV TFR WNDG TEMP possibly also 20BMA (if
The LV transformer previously fed via the
6.34 20BFT02 has tripped 20BFT02 CT062 XG05 20BFT02 CT062 coupling 20BFE-20BMA)
because the winding tem- will be changed over
perature is too high. automatically to
transformer 20BFT01, if
possible.
• The power supply of
switchgear 00BHA and
possibly also 00BMA (if
previously fed via the
coupling 00BHA-00BMA)
will be changed over
automatically to
transformer 10BFT02, if
possible

• Automatic change-over of
the infeed of the affected
LV SWGR VOLT L1-L2 switchgear was not
The voltage of the possible or has failed.
6.35 switchgear has been too 10BMA00 CE001Q ZV01 U<MIN • If the bus bar voltage
low (< 80 % of nominal does not recover
voltage) for 2 seconds. immediately, a protective
shutdown of the unit will
follow.

166
 • The incoming feeder
circuit breakers of
switchgears 10BMA and
10BFE (10BFT01 GT002,
10BFT02 GT002) are not
released for being closed
as long as the trip signal
has not been reset.
LV TIE FEEDER • Automated Bus Bar
The tie feeder circuit Transfer for switchgears
breaker 10BMA01 GS001 10BMA/BFE is blocked.
6.36 in switchgear 10BMA 10BMA01 CE109 XG05 TRIP • The power supply of
(coupling to 10BFE) has consumers connected to
tripped due to overcurrent switchgear 10BMA (if
or short circuit. previously fed from 10BFE)
has broken down or the
power supply of consumers
connected to switchgear
10BFE (if previously fed
from 10BMA) has broken
down.
• A protective shutdown of
the unit is imminent.

167
7. BALANCE OF
PLANT (BOP)

168
SR. SIGNAL RESPONSIBLE
DESCRIPTION KKS WARNING ALARM TRIP
NO. KKS INSTRUMENT
P- SYSTEM
COOLING TOWER RETURN CULVERT (00PAB10)
CTWR RETNCULV LEVEL XH03/
7.1 00PAB10 CL901 00PAB10 CL001/CL041 >6100mm >6200mm
HIGH XH05
CTWR RETNCULV LEVEL ZH56/
7.2 00PAB10 CL901 00PAB10 CL001/CL41 <5350mm <5250mm
LOW ZH58
CIRCULATION WATER LINE (00PAB)
CWP DIS-V POSN NOT
CLOSED FOR 20 S
7.3 00PAB11/12/13/14 CG082 ZG52 00PAB11/12/13/14 CG081/082 CLS FLT
ALTHOUGH THE PUMP
IS OFF
CWP1 INTK PIT LEVEL
7.4 00PAB11/12//13/14 CL901 XH01 00PAB11/12/13/14 CL001/041 >6200mm <5250mm
HIGH
CWP1 INTK PIT LEVEL <5250mm
7.5 00PAB11/12/13/14 CL901 ZH54/ZH56 00PAB11/12/13/14 CL001/041 <5350mm
LOW Pump Off
>2.9bar for 60 sec. OR
7.6 DIFF PRES CWP HIGH 00PAB11/12/13/14 FP001 ZH01/ZH03 00PAB11/12/13/14 CP001/041 >2.7bar >3.7 bar for 10 sec.
Pump Prot. OFF
<1.9bar
7.7 DIFF PRES CWP LOW 00PAB11/12/13/14 FP001 ZH52/ZH54 00PAB11/12/13/14 CP001/041 <2.1bar
Pump off after 60 sec.
CIRCULATING WATER PUMPS (00PAC11/12/13/14)
Disch. v/v pos. < 10 % after
CWP POS TRIP (Pump
10 sec. of pump start OR
Discharge v/v not open
7.8 00PAC11/12/13/14 AP001 ZV02 00PAB11/12/13/14 CG001/082 < 17% after 90 sec. of
within specified time after
pump start. Pump
pump ON)
Shutdown
MV MOTOR FDR PROT
7.9 00PAC11/12/13/14 CE110 XG05 PUMP TRIP
TRIP (Feeder Overload)
CWP TRIP (Feeder
7.10. 00PAC11/12/13/14 CE110R XG05 PUMP TRIP
Overload)
CWP ROTATING
DIRECTION REV & XG52/
7.11 00PAC11/12/13/14 CS101 00PAC11/12/13/14CS101 Rev Rev Manually Trip Pump
MOTOR IS RUNNING XV52
FOR MORE THAN 5S
CWP BRG TEMP- 1 & 2 00PAC11/12/13/14 >95ºC
7.12 XH01/XH03 00PAC11/12/13/14 CT001/002 >90ºC
TOO HIGH CT001/002 PUMP TRIP
CWP BRG TEMP - 3 TOO >85ºC
7.13 00PAC11/12/13/14 CT003 XH01/XH03 00PAC11/12/13/14 CT003 >80ºC
HIGH PUMP TRIP
CWP MTR WDG TEMP 00PAC11/12/13/14 >135ºC
7.14 XH01/XH03 00PAC11/12/13/14CT071/073/075 >120ºC
TOO HIGH CT071/073/075 PUMP TRIP
CWP MTR DE BRG TEMP >95ºC
7.15 00PAC11/12/13/14 CT077 XH01/XH03 00PAC11CT077 >90ºC
TOO HIGH PUMP TRIP
CWP MTR NDE BRG >95ºC
7.16 00PAC11/12/13/14 CT079 XH01/XH03 00PAC11CT079 >90ºC
TEMP TOO HIGH PUMP TRIP

169
 CWP RAD BRG VIB TOO >11.2mm/s
7.17 00PAC11/12/13/14 CY001 XH01/XH03 >7.1mm/s
HIGH PUMP TRIP
CWP RAD BRG VIB TOO >12mm/s
7.18 00PAC11/12/13/14 CY002 XH01/XH03 >8.0mm/s
HIGH PUMP TRIP
MV MTR FDR EMERG
7.19 00PAC11/12/13/14 DE010 XG01 PUMP TRIP
STOP
BLOWDOWN SYSTEM (00PSB)
XH01/03/ >2.8bar
7.20. DP CW B/D PMP HIGH 00PSB00 FP001 00PSB10CP001/041 >2.1bar >2.6bar
XH05 B/D PUMP TRIP
7.21 DP CW B/D PMP LOW 00PSB00 FP001 XH52/54 00PSB10CP001/041 <1.4bar <0.8bar
CIRCULATING WATER SYSTEM (10PAB)
7.22 CONDENSER DP IS HIGH 10PAB21 CP001 XH01 10PAB21CP001 >1000mbar
7.23 CONDENSER DP IS LOW 10PAB21 CP001 ZH52 10PAB21CP001 <670mbar
IF 2 of 3 of
10PAB21CT001 > 43 º C ,
CONDENSER INLET (10PAB21CT001)
7.24 10PAB21 CT001 XH03 10PAB21CT001/ 10LCA20CT001 10LCA20CT001 > 60 º C &
TEMP IS HIGH >43ºC
10PAB31CT001 > 55 º C
GT S/Dn
IF 2 of 3 of
10PAB21CT001 > 43 º C ,
CONDENSER OUTLET (10PAB21CT001)
7.25 00PAB31 CT001 XH03 10PAB31CT001/ 10LCA20CT001 10LCA20CT001 > 60 º C &
TEMP IS HIGH >55°C
10PAB31CT001 > 55 º C
GT S/Dn
IF 2 of 3 of
CONDENSER INLET &
10PAB21CT001 > 43 º C ,
OUTLET & CONDENSATE 10PAB21/31CT001/
7.26 00PAB31 EZ001 ZV01 A 10LCA20CT001 > 60 º C &
TEMP IS TOO HIGH OR 10LCA20CT001
10PAB31CT001 > 55 º C
FAULT
GT S/Dn
SERVICE COOLING WATER SYSTEM (10PCB)
SCW DEBRIS FLT DP IS
7.27 10PCB10 CP001 XH01 10PCB10CP001 >120mbar
HIGH
SCW HEAT EXHANGER
7.28 10PCB20 CP001 XH03 10PCB20CP001 >1200mbar
DP HIGH
SERVICE COOLING WATER DEBRIS FILTER SYSTEM (10PDB)
DF FLUSH PMP EMERG FLUSHING
7.29 10PDB50 DE010 XG01 A
BUTTON ACTUATED PUMP STOP
CLOSE COOLING WATER SYSTEM (10PGB)
CCW SYSTEM PRES
7.30. 10PGB10 CP001 XH03 10PGB10CP001 >5.5bar
TOO HIGH
CCW SYSTEM PRES
7.31 10PGB10 CP001 ZH54 10PGB10CP001 <3.0bar W
LOW
Suct. Pr.<0.5bar & Pump
CCW SYSTEM PRES
DP < 2.0 Bar
7.32 LOW & DP ACROSS 10PGB10CP001 ZH56 10PGB10CP001/ 10PGB20CP001 <0.5bar
Pump Trips after 60sec.
PUMP IS TOO LOW
Time delay
7.33 CCW DP IS HIGH 10PGB20 CP001 XH01 >4.2bar

<2.5bar
7.34 CCW DP IS LOW 10PGB20 CP001 ZH54 10PGB20CP001
S/BY PUMP STARTS

170
 Suct. Pr.<0.5bar & Pump
DP < 2.0 Bar
7.35 CCW DP IS TOO LOW 10PGB20 CP001 ZH56 10PGB20CP001
Pump Trips after 60sec.
Time delay
>45ºC (T)
7.36 CCW TEMP IS TOO HIGH 10PGB30 CT001 XH03
>50ºC (W)
E-SYSTEM
FUEL GAS SUPPLY SYSTEM (00EK)
Fuel gas pressure
downstream pressure
reducing station-1
7.37 00EKD11 AA101 is too 00EKD11 CG191Z/192Z XJ31 00EKD11 CG191/192 Not Open
high, the slam shut valve
00EKD11 AA191/192 has
closed.
Fuel gas pressure
downstream pressure
reducing station-2
7.38 00EKD12 AA101 is too 00EKD12 CG191Z/192Z XJ31 00EKD12 CG191/192 Not Open
high, the slam shut valve
00EKD12 AA191/192 has
closed.
Fuel gas pressure
downstream pressure
reducing station-3
7.39 00EKD13 AA101 is too 00EKD13 CG191Z/192Z XJ31 00EKD13 CG191/192 Not Open
high, the slam shut valve
00EKD13 AA191/192 has
closed.
Complete Unit
4.40. ESD Valve Close 00EKG10 CG001Z XJ31 00EKG10 CG001 Not Open
Shutdown
EPB to close the ESD
7.41 00EKG10 GS001D XG04 TRIP
00EKG10 AA001 actuated.
H2S concentration in the
7.42 00EKG20 FQ001A XH01 >55 ppm
fuel gas (High)
FUEL GAS SUPPLY SYSTEM (10EK)
Fuel Gas Preheater Gas
7.43 10EKC20 CP081A XG51 10EKC20 CP081 Leakage FGPH SGC S/D
Leakage Detected
>140 °C
Temp.Fuel gas D/strm OF
CV (10EKT30AA101)
7.44 fuel gas preheater (Too 10EKC20 CT001A XH03 10EKC20 CT001 >140ºC
CLOSE BY PROT. CMD
High)
FGPH SGC S/D
"SGC NG" step 2 & NG SGC NG S/D
7.45 10EKG70 EU001X XN11 S02 IN OP
supply not Available. GT START UP FAIL
EPB of circulation pump
7.46 10EKT25 DE010 XG01 STOP PUMP TRIP
Actuated.
>22 kg/s
Flow rate of condensate
CV 10EKT30AA101 closed
7.47 behind Fuel Gas Preheater 10EKT30 CF001 XH03 10EKT30 CF001 >22kg/s
by protection until flow is
(Too High).
ok.

171
 >45 bar
Pressure behind Fuel Gas XH01/ 10LAC70 AA102 will be
7.48 10EKT30 CP901 10EKT30 CP001/ 041 >45 bar
Preheater (High) XH03 opened by protection
command
>48 bar
Pressure behind Fuel Gas 10LAC70 AA101 will be
7.49 10EKT30 CP901 XH05 10EKT30 CP001/ 041 >48 bar
Preheater (Too High) closed by protection
command.
Temp of condensate
7.50. behind Fuel Gas Preheater 10EKT30 CT901 XH01 10EKT30 CT01/ 041 >150 °C
(High).
>160 °C
Temp of condensate
circulation pump
7.51 behind Fuel Gas Preheater 10EKT30 CT901 XH03 10EKT30 CT01/ 041 >160ºC
10EKT25AP001 switched
(Too High).
off by protection command.
AUXILIARY SYSTEM (Q -SYSTEM)
CHILLED WATER SYSTEM (00QKA)
Chilled Water system
7.52 00QKA10GH001A XJ04 Fault
(Fault)
DM WATER SAMPLING SYSTEM (00QUG)
DM Water Conductivity
7.53 00QUG10 CQ001A XH01 00QUG10CQ001 >0.6 μs/cm
(High)
MAIN COOLING WATER SAMPLING SYSTEM (00QUP)
Effluent Discharge pH XH01/
7.54 00QUP10CQ001A 00QUP10CQ001 >8.35 pH >8.5 pH
(High) XH03
Effluent Discharge pH XH52/
7.55 00QUP10CQ001A 00QUP10CQ001 <6.65 pH <6.5 pH
(Low) XH54
Effluent Discharge Chlorine XH01/
7.56 00QUP10CQ002A 00QUP10CQ002 >1.5ppm >2.0ppm
(High) XH03
Effluent Discharge XH01/
7.57 00QUP10CQ003A 00QUP10CQ003 >3500 μs/cm >5000 μs/cm
Conductivity (High) XH03
WASTE WATER SAMPLING SYSTEM (00QUW)
Effluent Discharge pH XH01/
7.58 00QUW10CQ001A 00QUW10CQ001 >8.35 pH >8.5 pH
(High) XH03
Effluent Discharge pH XH52/
7.59 00QUW10CQ001A 00QUW10CQ001 <6.65 pH <6.5 pH
(Low) XH54
Effluent Discharge Chlorine XH01/
7.6 00QUW10CQ002A 00QUW10CQ002 >0.35ppm >0.5ppm
(High) XH03
Effluent Discharge XH01/
7.61 00QUW10CQ003A 00QUW10CQ003 >3500 μs/cm >5000 μs/cm
Conductivity (High) XH03
Effluent Discharge XH01/
7.62 00QUW10CQ004A 00QUW10CQ004 >150 NTU >200 NTU
Turbidity (High) XH03
Effluent Discharge Oil XH01/
7.63 00QUW10CQ005A 00QUW10CQ005 >6.5 ppm >10 ppm
(High) XH03
CONTROL AIR SUPPLY SYSTEM (00QFB)
7.64 Control Air Pressure (High) 10QFB01CP001 XH04 10QFB01CP001 >9 Bar
7.65 Control Air Pressure (Low) 10QFB01CP001 XH04 XH52 10QFB01CP001 <4 bar

172
 FEED WATER SAMPLING SYSTEM (10QUA)
HP (IP) Feedwater
7.66 10QUA10CQ001A XH52 10QUA10CQ001 <14 μS/cm
Conductivity (Low)
HP (IP) feedwater Cation
7.67 10QUA10CQ002A XH01 10QUA10CQ002 >0.2 μS/CM
Conductivity (High)
HP (IP) Feedwater pH
7.68 10QUA10FQ001A XH52 10QUA10FQ001 <9 pH
(Low)
LP Boiler water Cation
7.69 10QUA21CQ002A XH01 10QUA21CQ002 >5 μs/cm
Conductivity (High)
7.70. LP Boiler water pH (Low) 10QUA21CQ003A XH52 10QUA21CQ003 <9 pH
IP Boiler water Cation
7.71 10QUA22CQ002A XH01 10QUA22CQ002 >5 μs/cm
Conductivity (High)
7.72 IP Boiler water pH (Low) 10QUA22CQ003A XH52 10QUA22CQ003 <9 pH
HP Boiler water Cation
7.73 10QUA23CQ002A XH01 10QUA23CQ002 >3 μs/cm
Conductivity (High)
7.74 HP Boiler water pH (Low) 10QUA23CQ003A XH52 10QUA23CQ003 <9 pH
STEAM SAMPLING SYSTEM (10QUA)
Hotwell Sampling Pump Sampling
7.75 10QUB10CF101A XG02 10QUB21CF101
Protection (Flow Too Low) Pump Off
Hotwell Sampling Cation
7.76 10QUB11CQ002A XH01 10QUB11CQ002 >0.2 μS/CM
Conductivity (High)
(HP,IP,LP) Saturated
7.77 Steam Cation Conductivity 10QUB12CQ002A XH01 10QUB12CQ002 >0.2 μS/CM
(High)
HP Superheated Main
7.78 Steam Cation Conductivity 10QUB13CQ002A XH01 10QUB13CQ002 >0.2 μS/CM
(High)
HP Superheated Main
7.79 10QUB13CQ003A XH01 10QUB13CQ003 >20 ppb
Steam Silica (High)
LP Superheated Main
7.80. Steam Cation Conductivity 10QUB21CQ002A XH01 10QUB21CQ002 >0.2 μS/CM
(High)
IP Superheated Main
7.81 Steam Cation Conductivity 10QUB22CQ002A XH01 10QUB22CQ002 >0.2 μS/CM
(High)
CONDENSATE SAMPLING SYSTEM (10QUC)
Main Condensate Cation
7.82 Conductivity (D/ Strm of 10QUC10CQ002A XH01 10QUC10CQ002 >0.2 μS/CM
CEP) (High)
Main Condensate O2
7.83 10QUC10CQ004A XH03 10QUC10CQ004 >100 ppb
Concentration (High)
AUXILIARY STEAM SAMPLING SYSTEM (10QUD)
Auxiliary Steam Cation
7.84 10QUD10CQ002A XH01 10QUD10CQ002 >0.5 μS/CM
Conductivity (High)
BLACK START DIESEL GENERATOR SET (00XKA01/02)
00XKA01 Inc Fdr Has Tie CB & BBT CB
7.85 00XKA01/02 CE010/010R XG05 Trip
PROT Trip not get Close Release
00XKA01 Inc Fdr Has
7.86 00XKA01/02 CE015 XG04 W
Group Fault AIarm
00XKA01/02 Indicating
00XKA01/02 EW002 XG03/
7.87 Mechanical Fault or Trip Fault No Release for DG Start up
00XKA01/02 EW002R XG05
Alarm

173
 00XKA01/02 Indicating Manually
7.88 00XKA01/02 EW003 XG03 Fault
Electrical Fault Alarm Shutdown DG
WATER SUPPLY & DISPOSAL SYSTEM SYSTEM (G -SYSTEM)
RAW WATER SYSTEM (00GAC)
Raw Water Pump
7.89 00GAC10 CL901 XH03 00GAC10 CL001/041 >6.8 m
Chamber Level (High)
Raw Water Pump
7.90. 00GAC10 CL901 XH52 00GAC10 CL001/041 <2.0 m
Chamber Level (Low)
Raw Water Pump
7.91 00GAC10 CL901 XH54 00GAC10 CL001/041 <1.5 <1.5 m Pump Trip
Chamber Level (Too Low)
Raw Water Pump
7.92 Discharge Pressure (Too 00GAC10 CP901 XH01 00GAC10 CP001/041 >3.0
High) >3.2 bar Pump Prot Off
WATER SUPPLY SYSTEM (00GAD)
Clarified Main Raw Water
7.93 00GAD10 CL901 XH03 00GAD11/12 CL001/041 >6.35 m
Tank Level (High)
Clarified Main Raw Water
7.94 00GAD10 CL901 XH05 00GAD11/12 CL001/041 >6.4 m
Tank Level (Too High)
Clarified Main Raw Water
7.95 00GAD10 CL901 XH56 00GAD11/12 CL001/041 <2.5 m
Tank Level (Low)
Clarified Main Raw Water <3.56 m Service
7.96 00GAD10 CL901 XH58 00GAD11/12 CL001/041 <3.56M
Tank Level (Too Low) Water Pump Prot Off
Clarified Main Raw Water XH60/
7.97 00GAD10 CL901 00GAD11/12 CL001/041 <1.2 m <1.02 m
Tank Level (Too Low) XH62
DM Raw Water Storage
7.98 00GAD20 CL901 XH03 00GAD20 CL001/041 >8.46 m
Tank Level (High)
DM Raw Water Storage XH54/
7.99 00GAD20 CL901 XH03 00GAD20 CL001/041 <1.5 m <0.8M
Tank Level (Low) XH56
Filter Water Storage Tank
7.100. 00GAD30 CL901 XH03 00GAD30 CL001/041 >4.5 m
Level (Too High)
Filter Water Storage Tank XH54/
7.101 00GAD30 CL901 00GAD30 CL001/041 <1.5 m <0.5 m
Level (Low) XH56
DM WATER DISTRIBUTION SYSTEM (00GHC)
DM Water Storage Tank
7.102 00GHC00/01/02 CL901 XH03 00GHC01/02 CL001/041 >11.2 m
Level (High)
<2.0 m
DM Water Storage Tank
7.103 00GHC00/01/02 CL901 XH54 00GHC01/02 CL001/041 DM Dist. Pump
Level (Low)
No start Release
DM Water Storage Tank
7.104 00GHC00/01/02 CL901 XH56 00GHC01/02 CL001/041 <1.5 m DM Dist. Pump Trip
Level (Too Low)
DP Across DM Distribution
7.105 00GHC10 CP901 XH01 00GHC10 CP001/041 >6.2 bar
Pump (High)
DP Across DM Distribution XH54/
7.106 00GHC10 CP901 00GHC10 CP001/041 <5.0 bar <4.5 bar
Pump (Low) XH56
POTABLE WATER SYSTEM (00GK)
Potable Water Storage
7.107 00GKB10 CL001 XH03 00GKB10 CL001 >5.05 m
Tank Level (High)

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 Potable Water Storage XH54/
7.108 00GKB10 CL001 00GKB10 CL001 <1.5 m <0.5 m
Tank Level (Low) XH56
PLANT DRAINAGE & WASTE WATER SYSTEM (00GM)
Oil Detected in 05UBH/
7.109 00GMF10/20 CQ001 XJ31 00GMF10/20 CQ001 Detected
06UBH Pit Disch. Pump Trip
Waste Water Disposal XH01/
7.110. 00GMU20 CF001 00GMU20 CF001 >365 kg/s >370 kg/s
Flow (High) XH03
Waste Water Disposal
7.111 00GMU20 CF001 XH52 00GMU20 CF001 <112kg/s
Flow (Low) Disc&Recir Pmp Prot Off
Guard Pond Discharge
7.112 Pump Chamber Level 00GMU20 CL901 XH01 00GMU20 CL001/041 >6.05 m
(High)
Guard Pond Discharge
XH52/ <0.9 m
7.113 Pump Chamber Level 00GMU20 CL901 00GMU20 CL001/041 <1.20 m <0.9M
XH54 Disch. Pump Prot Off
(Low)
>8.5 Ph
Guard Pond Discharge XH01/
7.114 00GMU20 CQ001 00GMU20 CQ001 >8.4 pH >8.5PH Discharge of
Effluent pH (High) XH03
Effluent Stopped
<6.5 Ph
Guard Pond Discharge XH52/
7.115 00GMU20 CQ001 00GMU20 CQ001 <6.6 pH <6.5PH Discharge of
Effluent pH (Low) XH54
Effluent Stopped
>5000 μS/cm
Guard Pond Discharge XH01/
7.116 00GMU20 CQ002 00GMU20 CQ002 >4000 μS/cm >5000 μS/cm Discharge of
Effluent Conductivity (High) XH03
Effluent Stopped

One of the following

measurements indicate a
00GMU20 CQ001
bad waste water quality:
00GMU20 CT001 Discharge of
7.117 • 00GMU20 CQ001 XH03 00GMU20 EC001 XV04 BAD
00GMU20 CQ002 Effluent Stopped
• 00GMU20 FT001 XH03
00GMU20 CQ001
• 00GMU20 CQ002 XH03
• 00GMU20 CQ001 XH54.
Thermal gradient between
raw water (00GAC10 In Both Case
XH01/ 00GAC10 CT001
7.118 CT001) and the 00GMU20 FT001 >4.0 °C >6.0 °C Discharge of
XH03 00GMU20 CT001
waste water (00GMU20 Effluent Stopped
CT001) is High
ANCILLARY SYSTEM
COMPRESSED AIR SYSTEM (00SCA)
Service Air Storage Tank
7.119 00SCA11 CP001 XH01 00SCA11 CP001 >9 bar
Pressure (High)
Service Air Storage Tank
7.120. 00SCA11 CP001 XH52 00SCA11 CP001 <5 bar
Pressure (Low)
Compressor - 1/2 Pressure
7.121 00SCA11/12 CP002A XH52 00SCA11/12 CP002 <1.2 bar
(Low)
Compressor - 1/2
7.122 00SCA11/12 CT001A XH01 00SCA11/12 CT001 225 ºC
Temperature - 1 (High)
Compressor - 1/2
7.123 00SCA11/12 CT002A XH01 00SCA11/12 CT002 >70 ºC
Temperature - 2 (High)

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 VENTILATION & AIR CONDITIONING SYSTEM (10SAM)
If less than four of the five
inlet flaps (10SAM30
AA001- 004/AA041) are
Air inlet flap 1-5 of the open, the gas turbine
ventilation system for the 10SAM30 enclosure vent fans
7.124 ZV09 Fault
gas turbine enclosure has AA001/002/003/004/005 (10SAM30AN001/002/003)
a Fault will be switched off by
protection command and
the gas turbine will trip due
to insufficient flow.
DP across Running
7.125 ventilation fan 1-3 of GT 10SAM30 AN001/002/003 ZV19 10SAM30 CP001/002/003 DP Fault Ventilation Fan 1 Trip
Enclosure (Too Low)
Temp. inside GT Enclosure
7.126 10SAM30 CT901 ZV03 10SAM30 CT101/102 >55 ºC
(High)
Less than 3 of 4 air flow
sensors of the ventilation
system
7.127 for GT Enclosure have 10SAM30 EU001 ZV02 10SAM30 CF001/002/003/004 Flow < min GT Shutdown after 30sec
indicated sufficient air flow
(> MIN)
for more than 30 seconds.
Non-coincidence fault of
the four air flow sensors of
If less than 2 of 4 sensors
the ventilation system for
indicate sufficient air flow
7.128 the gas turbine 10SAM30 EU001 ZV33 10SAM30CF001/002/003/004 SENS FLT
for more than 30 seconds,
enclosure.The signal status
GT will trip.
of one sensor differs from
the other.
Less than 2 of the air flow
sensors of the ventilation
system for the gas turbine
7.129 10SAM30 EU001 ZV51 10SAM30 CF001/002/003/004 Trip GT Trip
enclosure have indicated
sufficient air flow (> MIN)
for more than 30 seconds.
COMPRESSED AIR SYSTEMS (10SCA)
Instrument air Pressure XH52/
7.130. 10SCA15 CP001 10SCA15 CP001 <6 bar
(Low) XH54
(valves 00SCB10 AA002
Instrument air Pressure
7.131 10SCA15 CP001 XH54 10SCA15 CP001 <5 bar and 10/20/30 SCB21
(Low)
AA001) are closed

176