Iso 7788 2021
Iso 7788 2021
Second edition
2021-10
Reference number
ISO 7788:2021(E)
© ISO 2021
Copyrighted material licensed to University of Toronto by Techstreet LLC, subscriptions.techstreet.com, downloaded on 2022-02-26 15:40:56 +0000 by
No further reproduction or distribution is permitted.
ISO 7788:2021(E)
Contents Page
Foreword......................................................................................................................................................................................................................................... iv
1 Scope.................................................................................................................................................................................................................................. 1
2 Normative references...................................................................................................................................................................................... 1
3 Terms and definitions..................................................................................................................................................................................... 1
4 General............................................................................................................................................................................................................................ 3
5 Classification............................................................................................................................................................................................................. 3
6 Requirements........................................................................................................................................................................................................... 4
6.1 Depth and affected area of discontinuities.................................................................................................................... 4
6.1.1 Depth.............................................................................................................................................................................................. 4
6.1.2 Affected area........................................................................................................................................................................... 4
6.2 Repair requirements.......................................................................................................................................................................... 5
6.2.1 Class A........................................................................................................................................................................................... 5
6.2.2 Class B........................................................................................................................................................................................... 7
6.3 Repair procedures................................................................................................................................................................................ 7
6.3.1 Grinding....................................................................................................................................................................................... 7
6.3.2 Welding........................................................................................................................................................................................ 8
Annex A (informative) Action to undertake in function of the depth of discontinuities and
nominal thickness of the products................................................................................................................................................. 10
Annex B (informative) Classes and subclasses for surface conditions with their respective
requirements......................................................................................................................................................................................................... 13
Bibliography.............................................................................................................................................................................................................................. 14
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to
the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see
www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 17, Steel, Subcommittee SC 3, Steels for
structural purposes.
1 Scope
This document specifies delivery requirements applicable to the surface finish of hot-rolled plates
rolled on reversing mills and wide flats, with a nominal thickness ≥3 mm and ≤400 mm.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 6929, Steel products — Vocabulary
ISO 7452, Hot-rolled steel plates — Tolerances on dimensions and shape
ISO 9034, Hot-rolled structural steel wide flats — Tolerances on dimensions and shape
ISO 9606-1, Qualification testing of welders — Fusion welding — Part 1: Steels
ISO 15607, Specification and qualification of welding procedures for metallic materials — General rules
3.2
defect
surface discontinuity with a depth and/or area greater than a specified limiting value and all cracks
(3.10), shell and seams (3.11), irrespective of their depth or/and area
3.3
rolled-in scale and pitting
marks on the rolled surface varying in shape, thickness and frequency resulting from the unsatisfactory
subsequent removal of scale from the stock before or during hot rolling and processing
Note 1 to entry: Rolled-in scale-pitting can be regarded as discontinuities.
3.4
indentations and roll marks
marks appearing at periodic intervals caused by damaged rolls or pinch rolls
Note 1 to entry: Indentations (depressions) or roll marks (protuberances) can be distributed at definite distances
apart or irregularly throughout the length and width of the stock. Indentations can be caused, among other
things, by protuberances on rolls or rollers.
3.5
scratches and grooves
mechanical damages varying in width, depth and length at the surface, mostly parallel or at right angles
to the rolling direction
Note 1 to entry: They can be slightly rolled over and seldom contain scale. These damages are caused by friction
between the stock and parts of the equipment due to relative movements.
3.6
spills and slivers
minute surface discontinuities of an irregular and flake-like nature
Note 1 to entry: Spills and slivers are elongated in the direction of rolling, their extent depending on the degree of
reduction. They are still connected – as minute particles of shell – to the base metal at certain points.
3.7
blisters
blow holes of varying size and shape located closely beneath the surface and appearing during hot
rolling
3.8
hot tears
variably orientated material discontinuities in the surface region varying in length, width and depth
and occurring in preferred directions and/or distributed over a limited area
Note 1 to entry: Hot tears arise in the processing of slab ingots, roughed slabs and continuously cast slabs and are
associated with the steel, with stresses in the initial material or with adverse forming conditions.
3.9
sand patch
non-metallic inclusion in the surface that varies in size and shape, elongated in the direction of rolling,
randomly localized and distinctly coloured, standing out from its background
Note 1 to entry: Sand patches can be regarded as discontinuities.
3.10
crack
localized discontinuity of varying length and varying orientation related to the rolling direction in the
region of the surface, and which can less frequently occur as crazing
Note 1 to entry: Cracks are due mainly to material stresses that arise during the cooling process.
3.11
shell and seams
overlapping material being irregularly distributed over areas of the rolled product and being only
partially connected with the base material
Note 1 to entry: The overlapping portions of the surface varying in shape and extent. There is a preponderance of
non-metallic inclusions and/or scale among the shell. Shell can originate during casting or because of the shifting
or sliding of layers of the material during hot rolling. Seams are caused mainly when defects in the semi-product
parallel to the rolling direction, for instance, flame-cutting burrs, are overlapped during rolling.
Note 2 to entry: To get information about other surface of defects on the flat products, refer to valid references,
including Reference [3].
Note 3 to entry: Shell and seams are always considered defects, see 6.2.1.2.3.
4 General
For plates with a nominal thickness greater than 400 mm and for special applications for which a
different surface condition is required, special agreements shall be made at the time of enquiry and
order.
Responsibility for the required surface condition, whether the product is delivered descaled or not,
rests with the material producer, who has to take the necessary precautions. The producer can only
take account of discontinuities that are visible to the naked eye. Rolling or heat-treatment scale can
conceal surface discontinuities.
If the purchaser needs to be sure that all discontinuities visible to the naked eye have been identified,
assessed and where necessary, repaired before delivery, products should be ordered descaled.
If, during the subsequent descaling or working operations by the user, the material is found to
be defective because of faulty rolling or processing by the producer, the producer shall be given
opportunity to repair the product, provided that this is not in conflict with the appropriate material or
5 Classification
The surface requirements and repair conditions are subdivided into 2 classes. Each class is further
subdivided into 3 subclasses (see also Annex B):
Class A: The surface condition shall conform to the requirements of 6.2.1 and 6.3.1.1. The remaining
thickness of the affected area (see 6.1.2) under the discontinuities and of the repaired ground areas
may be less than the minimum thickness as specified in the appropriate tolerance standard.
Class B: The surface condition shall conform to the requirements of 6.2.2 and 6.3.1.2. The remaining
thickness of the affected area under the discontinuities and of the repaired ground areas shall not be
less than the minimum thickness as specified in the appropriate tolerance standard.
Subclass 1: Repair by chipping and/or grinding followed by welding is permitted in accordance with
6.3.2.2.
Subclass 2: Repair by welding is only permitted if agreed at the time of the order and under agreed
conditions (see 6.3.2.3).
Subclass 3: Repair by welding is not allowed.
The required class and subclass are specified in the appropriate material or product standard. If this
is not the case, the class and subclass shall be class A and subclass 1 unless otherwise specified at the
time of order.
6 Requirements
6.1.1 Depth
To differentiate the surface discontinuities in terms of imperfections and defects, the depth of
representative surface discontinuities shall be measured when necessary. The measurement shall be
carried out from the surface of the product. The depth of the discontinuities chosen as the representative
ones shall be determined after the discontinuity has been removed by grinding.
Key
1 horizontal line
Dimensions in millimetres
Key
1 horizontal line
Dimensions in millimetres
Figure 3 — Determination of the affected areas due to aligned single or multiple discontinuities University of Toronto User.
6.2.1 Class A
6.2.1.1 Imperfections
6.2.1.1.1 Typical imperfections are for example rolled in scale and pitting, indentations and roll
marks, scratches and grooves, spills and slivers, blisters, hot tears or sand patches.
Discontinuities other than cracks, shell and seams (see 6.2.1.2.3) not exceeding the limits of Table 1
are regarded as being inherent of the manufacturing process and are permissible irrespective of their
number.
A surface area with discontinuities within the limits of Table 1 but with a remaining thickness under the
discontinuities less than the minimum thickness as specified in ISO 7452 and ISO 9034 is permissible
with a maximum of 15 % of the inspected surface.
6.2.1.1.2 Discontinuities other than cracks, shell and seams (see 6.2.1.2.3) with a depth exceeding the
limits of Table 1 but not exceeding the limits of Table 2 and of which the sum of affected areas does not
exceed 5 % of the inspected surface may be left unrepaired.
A surface area with a remaining thickness under the discontinuities less than the minimum thickness
as specified in ISO 7452 and ISO 9034 is permissible with a maximum of 2 % of the area of the inspected
surface.
6.2.1.2 Defects
6.2.1.2.1 Discontinuities with a depth exceeding the limits of Table 1 but not exceeding the limits of
Table 2, but with an affected surface area of more than 5 % of the inspected surface shall be repaired.
6.2.1.2.2 Discontinuities with a depth exceeding the limits of Table 2 shall be repaired, irrespective of
their number.
6.2.1.2.3 Discontinuities such as cracks, shell and seams, which are in general deep and sharp, and
therefore impair the use of the products, shall always be repaired irrespective of their depth and
number.
6.2.2 Class B
The requirements of 6.2.1.1 and 6.2.1.2 shall apply, except that the remaining thickness under the
discontinuities and repair ground areas shall not be less than the minimum permissible thickness as
specified in ISO 7452 and ISO 9034 (or in another agreed dimensional standard).
6.3.1 Grinding
If a discontinuity must be repaired, it shall be removed completely by grinding to its full depth. The
ground areas shall have a smooth transition to the surrounding surface of the product. In case of
dispute, complete elimination of the defect may be demonstrated by magnetic particle or dye penetrant
test techniques.
The producer shall be allowed to repair the entire surface by grinding to the minimum thickness
specified in ISO 7452 and ISO 9034 (or in another agreed dimensional standard).
Grinding of defects shall be carried out subject to the following conditions.
6.3.1.1 Class A
6.3.1.1.1 The maximum permissible depth of ground areas is given in Tables 3 and 4.
6.3.1.1.2 When the depth of the ground area is less than indicated in Table 3, a surface area with a
remaining thickness under the ground area less than the minimum thickness as specified in ISO 7452
and ISO 9034 is permissible with a maximum of 15 % of the inspected surface.
6.3.1.1.3 When the depth of the ground area exceeds the limits given in Table 3 but is less than
indicated in Table 4, the sum of all ground areas below the minimum permissible thickness of one side
of the product shall not exceed 2 % of the inspected surface area. For products of surface greater than
12,5 m2, the size of a single ground area below the minimum permissible thickness shall not exceed
0,25 m2.
6.3.1.2 Class B
The remaining thickness of the repaired ground area shall not be under the minimum permissible
thickness as specified in ISO 7452 and ISO 9034.
6.3.2 Welding
Defects shall be completely eliminated before any weld repair is commenced. This procedure shall not
reduce the thickness of the product to less than 70 % of its nominal thickness.
Prior to weld repair of edges of flat products, the depth of the groove, measured from the edge inward,
shall not exceed the nominal thickness of the product with a maximum of 30 mm.
The welding shall be carried out by welders qualified in accordance with ISO 9606-1 using a procedure
appropriate to the grade of steel and acceptable to the purchaser. Welding procedures shall be carried
out in accordance with ISO 15607.
The weld shall be free of any lack of fusion, undercutting, cracks and other defects which could impair
the workability or use of the product in question as specified by the purchaser.
The deposited weld material shall reach above the plate surface and shall subsequently be ground
smooth and level with the product surface. After grinding smooth, ordered product thickness tolerances
shall apply to the ground area.
After repair, a post-weld heat treatment may be agreed between the producer and the purchaser.
Proper repair shall be verified by ultrasonic, radiographic, magnetic particle or dye penetrant
inspection. When the method has not been specified by the purchaser, the choice of the method is at the
manufacturer’s discretion.
If requested at the time of the order for every welding repair, the producer shall provide reports
containing a sketch, showing dimensions and location of the defect and full details of the repair
procedure, including the welding consumables, eventual post-weld heat treatment and non-destructive
testing.
6.3.2.1 General
The following conditions apply for the repair by welding of defects which cannot be repaired by grinding
in accordance with 6.3.1.
6.3.2.2 Subclass 1
A single welded area shall not exceed 0,125 m2 and the sum of the welded areas shall not exceed 0,125 m2
or 2 % of the surface area under inspection, whichever is the greater, for plates having a surface area
greater or equal to 6 m2 or 5 %, for plates having a surface area less than 6 m2.
Ground and welded areas that are separated by a distance less than their average width shall be treated
as a single area for the purpose of determining the limiting area.
6.3.2.3 Subclass 2
Repair by welding is only allowed if agreed at the time of the order. In this case, requirements different
from 6.3.2.2 can be specified.
6.3.2.4 Subclass 3
Annex A
(informative)
Figure A.1 represents the action to undertake in function of the class, the depth of discontinuities and
nominal thickness of the product.
Dimensions in millimetres
Figure A.2 represents the repair possibilities in function of the class and nominal thickness of the
product, exemplary with the tolerances of ISO 7452 – Class A.
Dimensions in millimetres
Table A.1 represents the action to undertake in function of the nominal thickness of the product, the
class, the nature and the geometrical characteristics of discontinuities.
ISO 7788:2021(E)
Category Depth of discontinuity for nominal plate thickness of Thickness beneath Total area per Action
mm discontinuity less/ side a (see repair
<8 ≥8 ≥25 ≥40 ≥80 ≥150 ≥250 not less than that rules)
<25 <40 <80 <150 <250 ≤400 allowed by rolling
tolerances
Excluding cracks, shells, seams b
≤0,2 ≤0,3 ≤0,4 ≤0,5 ≤0,7 ≤0,7 ≤1,3 <c ≤15 % None
<c >15 % Repair
≥ Any None
6.2.1.1 ≤0,4 ≤0,5 ≤0,6 ≤0,8 ≤0,9 ≤1,2 ≤1,5 <c ≤2 % None
<c >2 % Repair
≥ ≤5 % None
≤0,4 ≤0,5 ≤0,6 ≤0,8 ≤0,9 ≤1,2 ≤1,5 ≥ >5 % Repair
6.2.1.2 >0,4 >0,5 >0,6 >0,8 >0,9 >1,2 >1,5 <c All Repair
≥
Cracks, shells, seams b
Annex B
(informative)
In Table B.1 the classes and subclasses for surface conditions are given with their respective
requirements.
Table B.1 — Classes and subclasses for surface conditions with their respective requirements
Remaining thickness of repaired ground area in concordance with 6.3.1.1
Repair chipping/ Repair welding by Repair welding not
grinding followed by agreement allowed
welding
Sub-class 1 X
Class A Sub-class 2 X
Sub-class 3 X
Bibliography
[1] EN 10163-1, Delivery requirements for surface condition of hot-rolled steel plates, wide flats and
sections — Part 1: General requirements
[2] EN 10163-2, Delivery requirements for surface condition of hot-rolled steel plates, wide flats and
sections — Part 2: Plate and wide flats
[3] Fehlerkatalog Grobblech / Catalogue of Heavy Plates Defect, / Editor: Verein Deutscher
Eisenhuttenleute (VDEH), 1st Edition, Publisher: Stahleisen GmbH (November 12, 2015)