9852 2238 01h Operators Instructions Boomer T1 D 001
9852 2238 01h Operators Instructions Boomer T1 D 001
9852 2238 01h Operators Instructions Boomer T1 D 001
Boomer T1 D
Operator’s instructions
T1D
1250 0071 04
Safety
Reference................................................................................................................. 5
3
Safety
4
Safety
Reference
Note
Always read the information in the Safety document before starting to use the rig or
starting maintenance work.
1250 0099 89
5
Safety
6
Operator’s instructions
Operator’s instructions
1. Technical Data........................................................................................................ 11
Boomer T1 D......................................................................................................... 11
2. Component locations.............................................................................................. 12
Main rig components............................................................................................. 12
3. Application............................................................................................................. 14
General .................................................................................................................. 14
5. Controls .................................................................................................................. 20
Overview ............................................................................................................... 20
Description of operation ........................................................................................ 21
Driving panel .................................................................................................... 21
Driving panel functions .................................................................................... 21
Hydraulic panel................................................................................................. 24
Hydraulic panel functions................................................................................. 25
Electric control panel ........................................................................................ 26
Electric control panel functions ........................................................................ 27
Operator panel .................................................................................................. 27
Buttons and levers........................................................................................ 27
Pressure gauges ............................................................................................ 28
6. Tramming ............................................................................................................... 29
Environment .......................................................................................................... 29
7
Operator’s instructions
7. Electrical System.................................................................................................... 35
Electric cabinet, IEC.............................................................................................. 35
Front of electric cabinet .................................................................................... 35
Lamps, buttons and switches ............................................................................ 35
Electric cabinet, Australia...................................................................................... 37
Front of electric cabinet .................................................................................... 37
Lamps, buttons and switches ............................................................................ 37
Electric cabinet, Canada ........................................................................................ 39
Front of electric cabinet .................................................................................... 39
Lamps, buttons and switches ............................................................................ 39
Electric cabinet, USA ............................................................................................ 41
Front of electric cabinet .................................................................................... 41
Lamps, buttons and switches ............................................................................ 41
Resetting emergency stop ...................................................................................... 42
8. Positioning.............................................................................................................. 43
Boom and feeder.................................................................................................... 43
Positioning levers .................................................................................................. 44
Operating ............................................................................................................... 45
Safety ................................................................................................................ 45
Feed Dump........................................................................................................ 45
Feed swing ........................................................................................................ 46
Boom rotation ................................................................................................... 46
Boom extension ................................................................................................ 47
Feed Extension.................................................................................................. 47
Positioning lever ............................................................................................... 47
Raising and slewing the boom ..................................................................... 48
Lifting and slewing of the boom, with parallel holding............................... 48
Tramming position............................................................................................ 49
Boom damping system...................................................................................... 50
9. Drilling ................................................................................................................... 51
Environment .......................................................................................................... 51
Before drilling........................................................................................................ 51
Connect to power supply .................................................................................. 51
Battery .......................................................................................................... 51
Mains power................................................................................................. 51
8
Operator’s instructions
9
Operator’s instructions
10
Operator’s instructions
1. Technical Data
1. Technical Data
Boomer T1 D
Note
A brief summary of data follows. For more detailed information, see the maintenance
instructions.
11
Operator’s instructions
2. Component locations
2. Component locations
2a 4
2b 3
1 6
7
8
10
1250 0271 32
11
Figure: Boomer T1 D
Pos. Description
1 Cable reeling unit
2a Cabin
2b Canopy
3 Rock drill
4 Feeder
5 Boom
6 Front jacks
7 Hydraulic Systems
8 Compressor
12
Operator’s instructions
2. Component locations
Pos. Description
9 Diesel engine
10 Rear Jack
11 Electric cabinet
13
Operator’s instructions
3. Application
3. Application
General
The rig with its peripheral equipment is designed for drilling holes in tunnels and
mines. The rig, which is equipped with Atlas Copco accessories to enable installation
of a specific type of rock bolt, is to be considered as being solely designed for this
purpose.
• It is essential the operator has read and comprehends the operator, maintenance
and overhauling instruction as well as the maintenance schedules.
• The rig and its peripheral equipment must only be used, maintained and repaired
by personnel well conversant with the equipment and the dangers involved.
• It is essential that personnel observe general and local safety, health and traffic
regulations.
• The manufacturer is not liable to damage caused by any arbitrary changes made to
the drilling equipment.
14
Operator’s instructions
4. Daily inspection
4. Daily inspection
General
Note
To ensure optimal utilisation of the rig and its equipment, it is of utmost importance
that daily maintenance is carried out in accordance with our recommendations.
Note
Do not operate the rig or the rig equipment until all faults have been rectified.
Checklist
Note
As soon as a fault is detected, note it and report to maintenance personnel.
Daily maintenance
Checklist
The check points referred to in the tables below are shown in Maintenance schedule,
Percussion hours/Diesel engine hours, Component illustrations.
15
Operator’s instructions
4. Daily inspection
Rinsing
The rig must be washed with water at least once a day to remove cuttings, etc. The
feeder and front part of the boom are especially important to keep clean.
Signs
Check point Control object Action
Rig signs Make sure all signs are in place and fully legible.
Clean all signs as necessary. With regard to sign
locations and part numbers, see applicable spare
parts catalogue.
Fire Extinguishers
Check point Control object Action
Fire Extinguishers Make sure the indicator is in the green zone.
Fire Extinguishers Check that none of the seals are broken and
that service has been carried out within the
0
prescribed time.
Fire Extinguishers Check that the fire extinguisher and its holder
are not damaged.
OK
OK
0
16
Operator’s instructions
4. Daily inspection
Central unit Check that the system is running and that no fault
indications are illuminated, see maintenance
instructions Fire fighting equipment .
Boom BUT 4B
Check point Control object Action
- Entire boom Check and rectify any damage and leaks.
Drill support
Checklist Control object Action
- Drill steel support, assembly Clean
- Grease nipples Grease.
- Sliding surfaces, piston rod end Grease.
17
Operator’s instructions
4. Daily inspection
Hydraulic Systems
Check point Control object Action
1 Hydraulic oil reservoir Check oil level in oil level glass.
- Hydraulic hoses Check for leaks.
- Lubricating oil tank ECL Checking oil level
Reeling units
Check point Control object Action
Gears Check oil level. See maintenance instructions
Reeling units: Reeling unit gear
1 Collector In order to avoid short circuits in the cable reeling
unit collector caused by oxide, the reeling unit
should be rotated at least once per shift.
Hose connections Check for leaks
Brake system
Check point Control object Action
- Service brakes and parking Check function. See chapter Tramming.
brake
18
Operator’s instructions
4. Daily inspection
Rock drill
Check point Control object Action
- Rock drill Inspection and cleaning, See Maintenance
schedule Rock drill.
19
Operator’s instructions
5. Controls
5. Controls
Overview
4
3 5
2
1
6
1250 0210 98
Pos. Description
1 Brake pedal
2 Throttle pedal
3 Driving panel
4 Steering lever
5 Hydraulic panel
6 Positioning levers
7 Drilling levers
20
Operator’s instructions
5. Controls
Description of operation
Driving panel
H245
S138
S137
S141
S145
S274
S139 S136
S157
1250 0271 33
H202 Diesel engine lubricating If the pressure is too low, the lamp comes on and the
oil pressure indicator parking brake is applied. In this event, switch the engine
lamp. off immediately and rectify the cause. Contact
1250 0238 28
maintenance personnel.
21
Operator’s instructions
5. Controls
panel display.
H204 Engine temperature The lamp comes on when the temperature is too high.
indicator lamp. The engine must be switched off immediately and
maintenance personnel contacted if the lamp comes on
during operation.
H206 Brakes, hydraulic The lamp comes on if brake pressure is too low (if there
pressure indicator lamp is no hydraulic pressure the brakes are applied). Stop
the rig immediately and contact service personnel.
1250 0238 31
H207 Diesel engine air filter This lamp comes on if the diesel engine air filter
monitor indicator lamp becomes clogged. Contact maintenance personnel to
have the filter changed.
1250 0169 52
H208 Parking brake indicator This lamp comes on when the parking brake is applied.
lamp
1250 0238 32
H209 Cable reeling unit The lamp comes on when there are three turns of cable
indicator lamp left on the reel. When there is only one turn remaining,
the rig will be prevented from further travel. Button S136
1250 0169 10
must be held in for the first few metres when the rig is to
be driven again (reversed) so that the brakes are
deactivated.
H219 Transmission hydraulic If the transmission pressure is too low, this lamp comes
pressure indicator lamp on and the parking brake is applied. Contact
maintenance personnel.
1250 0271 34
H222 Indicator lamp for The lamp illuminates when the tramming pump filter
tramming pump filter needs changing.
Contact maintenance personal.
1250 0172 08
H239 Indicator lamp for fan belt This lamp illuminates if the fan belt breaks. The belt
must be replaced immediately. Contact maintenance
personnel.
1250 0271 35
22
Operator’s instructions
5. Controls
S136 Bypassing the cable Pressing the button will bypass the cable reeling unit's
reeling unit's limit position limit position sensor and so the parking brake can be
released.
S137 Travel direction selector To be able to start the diesel engine the travel direction
F=Forward selector must be in neutral (N)
N R=Reverse A travel direction must be selected (F or R) in order to
1250 0202 18
S137:2 Gear selector switch A gear must be engaged between 1-2 in order to enable
tramming of the rig.
Gear 2 is an automatic gear. It is stepless between gear
1250 0202 19
1
1 and 2.
2
S138 Parking brake Raised button = Deactivated (only if diesel engine
running). Depressed button = Activated. The button
must be depressed in order to enable starting the diesel
1250 0238 32
engine.
can be loaded.
23
Operator’s instructions
5. Controls
S157 Test button, interlock Depress the button to check the interlock chain.
chain (The interlock chain senses: engine oil pressure, brake
circuit hydraulic pressure, transmission fluid pressure
1250 0271 36
Hydraulic panel
X131
1250 0271 39
24
Operator’s instructions
5. Controls
S207 Moves front jacks laterally Knob turned anticlockwise = jack in, knob
turned clockwise = jack out.
S210 Jack, front left Knob turned anticlockwise = up, knob turned
clockwise = down.
S211 Jack, front right Knob turned anticlockwise = up, knob turned
clockwise = down
S248 Cable reeling unit Knob turned anticlockwise = wind. Knob turned
clockwise = unwind.
25
Operator’s instructions
5. Controls
S151 S196
26
Operator’s instructions
5. Controls
S196 (Option) Interior lighting Knob turned clockwise = on, knob turned anticlockwise =
off.
Operator panel
1 2 3 4 5 6 7 8 9 10 11
12
A B C D E F
1250 0210 99
23
22
21
20 19 18 17 16 15 14 13
Pos. Description
1 Feed Dump
2 Feed swing
3 Boom rotation
4 Boom extension
5 Feed Extension
6 BSH limit position sensor on/off
27
Operator’s instructions
5. Controls
Pos. Description
7 Threading and unthreading feeding
8 Open/close drill-steel support
9 Stinger
10 Watermist on/off
11 Cradle flushing
12 Positioning lever, multifunction
13 Regulation of feed pressure, full drilling
14 Regulation of feed pressure, collaring
15 FAM on/off
16 Selector small hole/reaming hole
17 Drilling lever, feed
18 Drilling lever, percussion
19 Drilling lever, rotation
20 Emergency stop
21 Stop hydraulic pump
22 Start hydraulic pump
23 Flushing air / water
Pressure gauges
Pos. Description
A Water pressure when drilling
B Lubrication air pressure
C Rotation pressure
D Percussion pressure
E Feed pressure
F Damper pressure
G Lubrication oil pressure
28
Operator’s instructions
6. Tramming
6. Tramming
Environment
ENVIRONMENTAL DIRECTIONS
1. Check the engine oil level. If topping up is necessary, see maintenance instruc-
tions Diesel engine: Oil system.
2. If the rig is fitted with a particle filter for exhaust emission control, make sure the
filter is not attached to the flashing unit.
29
Operator’s instructions
6. Tramming
S300
1
0
1250 0098 80
5. Check the hydraulic oil level in the level glass on the hydraulic reservoir. Top up
as necessary, see maintenance instructions Hydraulic system: Changing oil.
6. Check the coolant level in the diesel engine. Top up as necessary, see mainte-
nance instructions Diesel engine: Cooling system.
7. On rigs with a scrubber, check the water level in the scrubber. If topping up is nec-
essary, see maintenance instructions Exhaust filtering.
1. Preheat the diesel engine if it is cold by turning the ignition key to position 1. The
engine is preheated (after approx. 5-10 seconds).
2. Press the lamp test button to check that all warning lamps in the panel light up.
3. Start the diesel engine by turning the key to position 2. Release the key as soon as
the engine has started.
Note
If the rig is equipped with start warning the rig starts after four seconds when the
key is in the start position, see also Safety instructions Warning signal Start warn-
ing.
30
Operator’s instructions
6. Tramming
4. Check that the warning lamps extinguish. When the parking brake is released, the
parking brake indicator lamp goes out.
5. If any of the warning lamps do not go out, or if the engine does not start, check the
fuses in the box (A50).
Note
Certain rigs have a function that prevents electric motors and the diesel engine run-
ning at the same time. If the electric motors are running when the diesel engine is
started then they are automatically switched off. The diesel engine must first be
switched off in order to restart the electric motors.
Before tramming
1. Check that the boom is positioned so that it does not obstruct the view or impede
operation of the carrier unit. See operator's instructions Positioning.
N.B.
This test must not be performed for longer than four (4) seconds as there is a risk
of overheating the hydraulic system.
4. Check the rig for movement. If the rig moves then the self-adjusting brakes must
be repaired or replaced without delay.
31
Operator’s instructions
6. Tramming
N.B.
This test must not be performed for longer than four (4) seconds as there is a risk
of overheating the hydraulic system.
6. Check the rig for movement. If the rig moves then the self-adjusting brakes must
be repaired or replaced without delay.
32
Operator’s instructions
6. Tramming
Tramming
Safety
WARNING
• Tipping risk
• Can cause serious personal injury.
• Always use the safety belt when
tramming.
• The gear selector switch must never be
moved to neutral when tramming up or
downhill.
• Always turn the rig on level ground.
• Booms and feeder and/or other
positioning units must always be
repositioned to tramming position if they
have been temporarily swung out in
narrow passages.
• Booms and feeder and/or other
positioning units must never be swung
out more than necessary during
operation.
• Do not swing out booms and feeder and/
or other positioning units to the side
during tramming on inclinations or
sloping track.
• When booms and feeder and/or other
positioning units are swung out within
the rig's swing radius, the rig must only
be moved at max. 1 km/h.
For further information on the rig's stability, see chapter Rig stability, in the docu-
ment Safety .
Tramming
1. Select the direction of travel and gear with the gear selector switch.
33
Operator’s instructions
6. Tramming
Note
Select a gear based on the driving conditions.
Up and downshifts can be made while travelling if the diesel engine speed is
adapted accordingly.
3. Depress the throttle pedal and adjust your speed to the terrain.
4. Check the warning lamps continuously while driving. It is important that faults are
detected early on so that consequential damage is avoided. Report any faults to
maintenance personnel.
Park position
1. Apply the parking brake.
3. Lower the jacks until the wheels are clear of the ground.
4. Switch off the diesel engine by turning the key to the ignition position.
5. Switch off the ignition by turning the ignition key to position (0), but not until the
diesel engine has stopped completely otherwise the engine's alternator can be
damaged.
7. Turn the battery isolation switch to (0) to cut the current to the chassis.
34
Operator’s instructions
7. Electrical System
7. Electrical System
0
0
M C
+
= 0
• Power supply switch
= 1
1250 0060 01
1250 0059 46
35
Operator’s instructions
7. Electrical System
1250 0059 49
1250 0059 97
1250 0059 48
H05 Indicator lamp Switches off the electric motor, when the
hydraulic oil temperature reaches 70 °C.
C°
1250 0173 74
1250 0059 47
36
Operator’s instructions
7. Electrical System
37
Operator’s instructions
7. Electrical System
38
Operator’s instructions
7. Electrical System
PS2 PS1 S02 Q01 H06 H02 H03 H04 H05 S03
The following table describes the electric cabinet's buttons, switches and indicator
lamps.
39
Operator’s instructions
7. Electrical System
Designatio
Sign n Function Description
H05 Indicator lamp High hydraulic oil temperature
HIGH TEMPERATURE • If the hydraulic oil temperature
HYDRAULIC OIL
1250 0269 08
TENSION D’ALIMENTATION
TENSION D’ALIMENTATION
MOTEUR 1
ARRÉT
MARCHE
TEMOIN
1250 0269
LAMPE TEMOIN
PRINCIPAL
40
Operator’s instructions
7. Electrical System
The following table describes the electric cabinet's buttons, switches and indicator
lamps.
41
Operator’s instructions
7. Electrical System
Designatio
Sign n Function Description
H06 Indicator lamp Main power
• The lamp comes on when the main
power is on.
• The functional status of the electric
cabinet can be tested by pressing the
button
P01 Gauge Voltmeter, power supply
2. Switch on the electric cabinet by turning the main switch (Q01) to position 0 and
then to 1.
3. Check that the indicator lamps on the electric cabinet work by pressing the lamp
test button (S03).
42
Operator’s instructions
8. Positioning
8. Positioning
Pos. Description
1 Rear boom cylinders
2 Boom extension
3 Feed extension cylinder
4 Rock drill
5 Feed holder
6 Tilt cylinder
7 Front rotary actuator
8 Telescope tube
9 Rear rotary actuator
43
Operator’s instructions
8. Positioning
Positioning levers
1 2 3 4 5
6
1250 0222 85
Pos. Description
1 Feed Dump
2 Feed swing
3 Boom rotation
4 Boom extension
5 Feed Extension
6 Positioning lever, multifunction
44
Operator’s instructions
8. Positioning
Operating
Safety
CAUTION
• Moving parts.
• Danger of serious personal injury.
• Make sure that no one is inside the rig's
working range before operating the
boom.
• Make sure that the rig is raised on the
jacks.
Feed Dump
1250 0222 86
45
Operator’s instructions
8. Positioning
Feed swing
1250 0222 87
Boom rotation
1250 0222 88
46
Operator’s instructions
8. Positioning
Boom extension
1250 0222 89
Feed Extension
1250 0223 74
Positioning lever
The positioning lever can have two functions. On rigs with directional control FAM-
T there is a button for parallel holding. On rigs without FAM-T the button has no
function.
47
Operator’s instructions
8. Positioning
• For lifting and slewing of the boom without parallel holding, the button must not
be depressed.
• For lifting and slewing of the boom without parallel holding, the button must be
depressed and be held in for the duration of the lever movement, until the boom
and feeder are stationary.
48
Operator’s instructions
8. Positioning
1250 0223 75
Note
For rigs without Directional control FAM-T the button on the positioning lever has
no function, parallel holding is absent.
Tramming position
1. Manoeuvre the drill to its rear end position on the feeder. See operator's instruc-
tions Drilling.
2. Manoeuvre the feeder to its rear end position on the feed extension cylinder.
3. Rotate the feeder until the feed holder's rotary actuator is vertical.
1250 0223 77
49
Operator’s instructions
8. Positioning
If either the parking brake switch or the hydraulic pressure knob changes position
then the boom damping system will be deactivated via valve Y802.
50
Operator’s instructions
9. Drilling
9. Drilling
Environment
ENVIRONMENTAL DIRECTIONS
Before drilling
Battery
1. Turn on the power to the rig by putting the battery isolation switch (S300) to posi-
tion (1).
S300
1
0
1250 0098 80
Mains power
1. Check that the voltage of the outlet is correct for the rig.
51
Operator’s instructions
9. Drilling
b. Make sure the “voltage” indicator lamp on the electric cabinet comes on.
c. Check that all the indicator lamps on the electric cabinet work by pressing the
lamp test button.
Note
If an indicator lamp does not come on, the cause must be investigated and rec-
tified.
Checks
1. Check the oil level in the hydraulic oil reservoir and top up as necessary. See
maintenance instructions Hydraulic systems: Changing oil.
2. Check the oil level in the lubricating oil tank and top up as necessary.
52
Operator’s instructions
9. Drilling
1. Manoeuvre the rig to the where drilling is to take place. Position it at right angles
to the centre of the tunnel face, parallel to the direction of drilling. It must be pos-
sible to manoeuvre the booms past the parts of the rock face that protrude the
most.
2. Set up the rig on its jacks. Start with the front jacks and then the rear jacks until the
rig is level (observe the spirit level in the cabin).
Note
The following points are important to observe:
• The rig must be raised so that none of the wheels is in contact with the ground.
• The rig must be standing steadily while drilling to avoid disturbing the naviga-
tion.
3. Adjust the direction of each boom as specified by the surveyor. See operator's
instructions Positioning.
Drilling
3. Make sure that the knob for small hole/reaming hole is in the required position.
4. Position the boom and feeder for drilling and apply the feeder dowel firmly
against the rock. See operator's instructions Boom handling.
5. Start the water flushing with the knob for water/air flushing.
6. Start rotation drilling, left rotation - by moving the rotation lever forward.
7. Collaring: Start low percussion pressure by moving the percussion lever to its
middle position. Start forward feed at the same time by moving the feed lever for-
ward. Low feed pressure is obtained automatically.
Feed pressure can be adjusted using the feed pressure knob, collaring.
53
Operator’s instructions
9. Drilling
8. Full drilling: Start high percussion pressure by moving the percussion lever to its
forward position once the bit has come some way into the rock. High feed pressure
is obtained automatically.
Feed pressure can be adjusted using the feed pressure knob, full drilling.
9. After drilling a hole, the percussion will be turned off automatically and reverse
feed is obtained. The drilling levers must be moved to their neutral positions once
the drill has reached its rear end position.
10. Turn off water flushing with the water/air flushing knob.
Cease drilling
Stop the drilling by moving the drilling levers to neutral position.
2. Blow the hole clean for approx. 5-10 seconds by turning the knob for flushing
water to air position.
3. Then move the rock drill to the rear end position with the control lever for feed,
after air blowing is completed.
54
Operator’s instructions
9. Drilling
Safety
WARNING
• Moving parts
• Risk of personal injury, clothing can be
trapped
• Stop drill rotation when changing bits.
• Turn off hydraulic pumps if the operator's
station is left unmanned.
N.B.
Never start percussion with the drill bit in free air without any resistance!
1. Operate the feeder until the drill centre has good contact with the rock face.
2. Move the drill bit forward until it presses against the rock face and drill in about 5-
10 cm.
5. Start high percussion pressure and high feed force by moving the levers for per-
cussion and feed to their foremost positions in three to five seconds.
6. Return the rock drill to its rear position by pulling the lever for feed towards the
operator without rotation.
7. Unscrew the old drill bit by hand and replace with a new one.
N.B.
Never start percussion with the drill bit in free air without any resistance!
1. Cease drilling approx. 10 cm before the hole is fully drilled by moving the drilling
levers to their neutral positions.
55
Operator’s instructions
9. Drilling
4. Start high percussion pressure and high feed force by moving the levers for per-
cussion pressure and feed to their foremost positions in three to five seconds.
5. Return the rock drill to its rear position by pulling the lever for feed towards the
operator without rotation.
6. Unscrew the old drill bit by hand and replace with a new one.
Preparation
1. Start the pumps
2. Activate air flushing and check that the air emerges from the drill bit.
3. Activate water mist with knob (1), if necessary, activate cradle flushing with knob
(2).
56
Operator’s instructions
9. Drilling
4. Regulate the water quantity mixture with regulator (3) to the required quantity.
2
1
Drilling
1. Activate the pump for water mist with lever (1).
2. Carry out the drilling and finely adjust the water mixture if necessary with the reg-
ulator (2).
Water quantity
The adjusting knob in the cabin/platform adjusts the quantity of water for drilling
with water mist (water injection). The quantity of water in the flushing air should be
sufficient to prevent dust during collaring and drilling. Normally, a larger quantity of
water is required at the start of a hole.
The setting can be locked with the hexagonal socket screw on the adjusting knob.
57
Operator’s instructions
9. Drilling
Safety
CAUTION
• Call for service personnel if a fault should
occur in the hydraulic, pneumatic or
electrical systems while drilling is in
progress.
• Do not experiment with the systems.
• Simple faults can be aggravated and
cause personal injury.
Rock drill
1. Make sure the rubber boot (A) is fitted on the drill adapter when carrying out ris-
ing drilling.
System
1. Make sure there are no fault indicator lamps on the electric cabinet. Attempt to
rectify any faults or call for service personnel.
2. Check the pressure gauges on the operator panel. If they suddenly show abnormal
values, the drilling must be stopped immediately and the cause investigated.
3. Check the oil level in the hydraulic oil reservoir and top up as necessary. See
maintenance instructions Hydraulic systems: Changing oil.
4. Check the temperature of the hydraulic oil on the thermometer on the hydraulic oil
tank. The temperature should be 30-60°C during continuous drilling.
58
Operator’s instructions
9. Drilling
5. Make sure there is oil in the lubricating oil tank and top up as necessary.
1250 0037 90
3. Make sure there are no leaks in hoses or couplings. Tighten or change leaking cou-
plings and hoses.
After drilling
Safety
WARNING
• The rock drills can be inadvertently put in
motion when the diesel engine is started.
• Can cause serious personal injury.
• Make sure the rock drill feed levers are in
neutral before starting the diesel engine
and when finished drilling.
59
Operator’s instructions
9. Drilling
60
Operator’s instructions
10. Directional control equipment
FAM-T
Feed Angle Measurement T (FAM-T) is an electronic angle display system that is
available with parallel holding. This manual describes the complete system, i.e.
FAM-T with parallel holding.
A display on the control panel shows the angle of the feeder in relation to the rig or
other selected reference direction.
Control panel
1250 0186 43
Figure: Display
1250 0186 45
61
Operator’s instructions
10. Directional control equipment
Button Description
Escape key (ESC)
• Back one step in the menu structure.
• “Undoes” a numerical value entered.
By pressing Escape instead of ENTER, you erase
1250 0186 44 an input value.
Left arrow key
• Move the cursor to the left.
1250 0059 50
Up arrow key
• Moves the cursor upwards.
• Increases a numerical value.
1250 0059 51
1250 0059 53
Enter
• Confirms a selected option or a changed numerical
value.
1250 0059 54
• Activates the fields where a numerical value has
been changed.
Indicator lamp
(symbol to the right of Enter)
• The LED flashes during alignment.
1250 0075 86
• After alignment (when the boom has achieved
parallelism), the LED stops flashing and changes
over to a constant glow.
Note
From the working menu for drift drilling, the arrow keys can also be used to move the
feeder small amounts.
Start
Start the system by turning the switch for the FAM system to position 1.
62
Operator’s instructions
10. Directional control equipment
Angle indication
• Rotation Angle
Rotation angle can be between 0 and 360 degrees.
• Lookout angle
The lookout angle can theoretically assume values between -180 and +180
degrees (the angle is limited mechanically to smaller values).
• Horizontal angle
The horizontal angle can theoretically assume values between -180 and +180
degrees (the angle is limited mechanically to smaller values).
The working menu for production drilling also displays information about rotation
angle and which lookout direction will give a greater angular value. This is displayed
with symbols in the top right-hand corner of the menu, where the arrow in the sym-
bols specifies a positive direction.
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10. Directional control equipment
90°
A A
15° 165°
B B
360° 180°
B B
245° 195°
A A
1250 0271 54
270°
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Operator’s instructions
10. Directional control equipment
It is also possible to specify a reference direction in the menu. The basic setting is rig
reference direction, i.e. that the rig's longitudinal axis is used as reference. The alter-
native is a relative reference direction.
• Positioning lever
• Press the positioning lever's button to position the feeder
to the set value for parallel holding
1250 0265 74
1250 0076 09
1250 0076 10
1250 0089 83
Note
The symbol in the upper left-hand corner is only available in systems with parallel
holding.
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Operator’s instructions
10. Directional control equipment
The feed direction is shown graphically in the form of a target with the bull's-eye as
the reference direction. If the feed direction differs from the reference direction, a
line is shown which describes the resulting departure from the reference direction at
the bottom of the hole (full-depth drilled hole).
Settings
• Locate the menu for setting the maximum hole depth on the display screen.
• Place the cursor in the box for the length value and press ENTER.
• Use the right and left arrow keys to place the cursor over the digit (ones, tens or
hundreds) that is to be changed.
• Change the value with arrow up (increase value) or arrow down (decrease value).
• When the entire value (all three digits) is correct, press Enter for the system to
save the new value.
Entering digits
In several of the system menus, settings can be made by entering digits (or changing
the existing digits). One example is setting the clock.
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Operator’s instructions
10. Directional control equipment
• Move the cursor to the existing digit using the arrow keys.
• Press ENTER. This should mark the box with the digit.
• You can now increase the digit with the up arrow or reduce the digit with the down
arrow.
• Complete by pressing Enter.
In some menus, the numerical value contains several digits. In such cases, change
one digit at a time. Using the right and left arrow keys, you can move the cursor to
the desired position (units digit, tens digit, etc.).
Fault indication
The system indicates a fault by:
• displaying a warning on the display. The warning is shown when a fault arises in
CAN communication.
See maintenance instructions, chapter Directional control.
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Operator’s instructions
10. Directional control equipment
1250 0085 24
Menus
Menu structure
The main menu is shown on the display once the system has started.
From here you can go directly to the working menu for drift drilling (A) and the
working menu for production drilling (B) which are the menus the operator has the
greatest use for. Other menus are used when necessary for viewing and changing set-
tings, and to get information that can be helpful when troubleshooting. Described
here are the operator menus, the ones that are greyed in the menu structure are main-
tenance menus for settings and calibration. The maintenance menus are described in
the maintenance manual.
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10. Directional control equipment
Description of menus
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Operator’s instructions
10. Directional control equipment
Menu Description
A Working menu drift drilling
Here, you can:
• Setting parallel holding (option).
• Set the reference direction.
• Select view, rig reference direction or selected,
relative reference direction.
Displays the following data:
• Distance until boom is parallel.
• Boom position in relation to the selected
reference direction.
• Length of full-depth drilled hole.
• Warning triangle in case of error, see section
Fault indication.
B Working menu production drilling
Displays the following angles in degrees:
• Rotation angle (in relation to given zero point).
• Lookout angle (displayed if rotation angle less
than +/- 75° from the vertical).
• Horizontal angle (shown when the lookout angle
is not shown, i.e. when the feeder is rotated to
an almost horizontal position).
1 Sensors menu
Option menu:
• Inputs
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Operator’s instructions
10. Directional control equipment
Menu Description
1.1 Sensor angles
Option menu:
• Show angles
2 Settings menu
Option menu:
• Length of full-depth drilled hole
• Angle display
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Operator’s instructions
10. Directional control equipment
Menu Description
2.1 Length of full depth drilled hole
• Menu for entering the length of the full-depth
drilled hole (i.e. the max. depth that can be
drilled with the current drill steel).
Note
Remember to specify the length of full-depth drilled
hole, otherwise the working menu for drift drilling
will not respond.
3 Rig menu
Option menu for setting:
• display screen brightness
• rig inclination sensor
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Operator’s instructions
10. Directional control equipment
Menu Description
3.1 Setting display brightness
Setting 1-9.
• There is a slight delay before the display
brightness changes.
• Setting the clock, see the section Entering
digits.
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10. Directional control equipment
Menu Description
4 Diagnostic menu
Option menu:
• Fault finding, Modules
4.1 Modules
Shows module status:
• Green = OK
• Red = Error
• Black = Selected module
5 User menu
Also called “Password menu”
Menu for entering a password. A password is
required for access to certain menus.
Symbols
The table explains the symbols used by Atlas Copco's various programs for direc-
tional control. The programs do all contain all the symbols.
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Operator’s instructions
10. Directional control equipment
1250 0080 73
1250 0080 76
1250 0080 79
1250 0080 74
=0
1250 0080 83 1250 0085 28
Lookout angle, (fan inclination, feed Horizontal angle shown when the
tilt). The arrow moves with changes lookout angle is not shown, i.e. when
in feeder position. the feeder rotates to close to the
horizontal
Rotation. The arrow moves with Deviation from the reference plane
changes in feeder position. (distance indication)
1250 0080 85
1250 0080 86
1250 0080 78
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Operator’s instructions
10. Directional control equipment
1250 0080 88
1250 0080 89
Zero point for rotation angle The value displays the divergence of
90
the drill bit at hole bottom
23 cm
0 1250 0076 13
180
1250 0080 90
270
1250 0085 24
1250 0085 32
Button Button
Selects working menu for drift drilling Selects working menu for production
drilling
1250 0085 23
1250 0085 22
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10. Directional control equipment
Button Button
Selects rig view Selects relative reference direction
view
1250 0089 83
1250 0076 10
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Operator’s instructions
11. Climate unit
General
For the air conditioning system to operate at maximum efficiency, it is important to
keep the cabin as clean as possible. Rubbish and dirt could otherwise get into the sys-
tem and clog it.
Air conditioning always works best if the cabin doors are kept closed.
Periodically check the sight glass by the condenser. Air bubbles in the glass indicate
that system refrigerant is running low. Charging the system with refrigerant must
always be carried out by authorised mechanics only.
Control panel
1 2 3
1250 0271 31
The control panel is located in the cabin roof. The panel has a knob (1) with 3 fan set-
tings. An air nozzle (3) regulates the air in the cabin. The button (2) is used to switch
the air conditioning on/off.
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Operator’s instructions
11. Climate unit
Tip
79