9852 2238 01h Operators Instructions Boomer T1 D 001

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Atlas Copco

Boomer T1 D
Operator’s instructions

T1D

PM No. 9852 2238 01h


2011-12
SAFETY INSTRUCTIONS
Before starting, read all instructions carefully.

Special attention must be paid


to information alongside
this symbol.

Only use genuine Atlas Copco parts.

1250 0071 04

© Copyright 2011, Atlas Copco Rock Drills AB, Sweden


All product names in this publication are trademarks of Atlas Copco. Any unauthorized use or copying of the
contents or any part thereof is prohibited. Illustrations and photos may show equipment with optional extras. No
warranty is made regarding specifications or otherwise. Specifications and equipment are subject to change
without notice. Consult your Atlas Copco Customer Center for specific information.

Translation of original instructions.

Atlas Copco Rock Drills AB


SE-70191 Örebro, Sweden
Safety

Safety
Reference................................................................................................................. 5

3
Safety

4
Safety

Reference
Note
Always read the information in the Safety document before starting to use the rig or
starting maintenance work.

1250 0099 89

5
Safety

6
Operator’s instructions

Operator’s instructions
1. Technical Data........................................................................................................ 11
Boomer T1 D......................................................................................................... 11

2. Component locations.............................................................................................. 12
Main rig components............................................................................................. 12

3. Application............................................................................................................. 14
General .................................................................................................................. 14

4. Daily inspection ..................................................................................................... 15


General .................................................................................................................. 15
Checklist ................................................................................................................ 15
Daily maintenance ................................................................................................. 15
Checklist ........................................................................................................... 15
Rinsing.............................................................................................................. 16
Signs ................................................................................................................. 16
Emergency stop device ..................................................................................... 16
Fire Extinguishers ............................................................................................. 16
Fire extinguishing system, option..................................................................... 17
Feeder BMH 2000 ............................................................................................ 17
Boom BUT 4B.................................................................................................. 17
Drill support...................................................................................................... 17
Hydraulic Systems ............................................................................................ 18
Compressor LE 7, LE22, LE55, LE75 ............................................................. 18
Reeling units ..................................................................................................... 18
Diesel engine Deutz D914 ................................................................................ 18
Brake system..................................................................................................... 18
Rock drill .......................................................................................................... 19
Freeze prevention measures .................................................................................. 19

5. Controls .................................................................................................................. 20
Overview ............................................................................................................... 20
Description of operation ........................................................................................ 21
Driving panel .................................................................................................... 21
Driving panel functions .................................................................................... 21
Hydraulic panel................................................................................................. 24
Hydraulic panel functions................................................................................. 25
Electric control panel ........................................................................................ 26
Electric control panel functions ........................................................................ 27
Operator panel .................................................................................................. 27
Buttons and levers........................................................................................ 27
Pressure gauges ............................................................................................ 28

6. Tramming ............................................................................................................... 29
Environment .......................................................................................................... 29

7
Operator’s instructions

Before starting the diesel engine ........................................................................... 29


Starting the diesel engine....................................................................................... 30
Before tramming.................................................................................................... 31
Checking the brakes............................................................................................... 31
Checking the parking brake .............................................................................. 31
Checking service brakes ................................................................................... 32
Tramming .............................................................................................................. 33
Safety ................................................................................................................ 33
Tramming.......................................................................................................... 33
Park position .......................................................................................................... 34

7. Electrical System.................................................................................................... 35
Electric cabinet, IEC.............................................................................................. 35
Front of electric cabinet .................................................................................... 35
Lamps, buttons and switches ............................................................................ 35
Electric cabinet, Australia...................................................................................... 37
Front of electric cabinet .................................................................................... 37
Lamps, buttons and switches ............................................................................ 37
Electric cabinet, Canada ........................................................................................ 39
Front of electric cabinet .................................................................................... 39
Lamps, buttons and switches ............................................................................ 39
Electric cabinet, USA ............................................................................................ 41
Front of electric cabinet .................................................................................... 41
Lamps, buttons and switches ............................................................................ 41
Resetting emergency stop ...................................................................................... 42

8. Positioning.............................................................................................................. 43
Boom and feeder.................................................................................................... 43
Positioning levers .................................................................................................. 44
Operating ............................................................................................................... 45
Safety ................................................................................................................ 45
Feed Dump........................................................................................................ 45
Feed swing ........................................................................................................ 46
Boom rotation ................................................................................................... 46
Boom extension ................................................................................................ 47
Feed Extension.................................................................................................. 47
Positioning lever ............................................................................................... 47
Raising and slewing the boom ..................................................................... 48
Lifting and slewing of the boom, with parallel holding............................... 48
Tramming position............................................................................................ 49
Boom damping system...................................................................................... 50

9. Drilling ................................................................................................................... 51
Environment .......................................................................................................... 51
Before drilling........................................................................................................ 51
Connect to power supply .................................................................................. 51
Battery .......................................................................................................... 51
Mains power................................................................................................. 51

8
Operator’s instructions

Connect to water supply ................................................................................... 52


Checks............................................................................................................... 52
Setting up the rig............................................................................................... 53
Drilling .................................................................................................................. 53
Collaring and full drilling ................................................................................. 53
Cease drilling .................................................................................................... 54
Air blowing of drilled hole, option ................................................................... 54
Changing drill bit.............................................................................................. 55
Safety ........................................................................................................... 55
Changing drill bit against rock face ............................................................. 55
Changing drill bit in bottom of hole ............................................................ 55
Drilling with water mist.................................................................................... 56
Preparation ................................................................................................... 56
Drilling ......................................................................................................... 57
Water quantity .............................................................................................. 57
Check when drilling.......................................................................................... 58
Safety ........................................................................................................... 58
Rock drill...................................................................................................... 58
System.......................................................................................................... 58
Hoses and couplings..................................................................................... 59
After drilling.......................................................................................................... 59
Safety ................................................................................................................ 59
Action after concluding work ........................................................................... 59

10. Directional control equipment.............................................................................. 61


FAM-T ................................................................................................................... 61
Control panel ......................................................................................................... 61
Start........................................................................................................................ 62
Angle indication .................................................................................................... 63
Working menu, production drilling .................................................................. 63
Display of lookout angle and horizontal angle ................................................. 63
Working menu drift drilling.............................................................................. 64
Settings ............................................................................................................. 66
Maximum hole depth/Drill steel length ....................................................... 66
Entering digits ....................................................................................................... 66
Fault indication...................................................................................................... 67
Menus .................................................................................................................... 68
Menu structure .................................................................................................. 68
Description of menus ........................................................................................ 69
Symbols ................................................................................................................. 74

11. Climate unit .......................................................................................................... 78


General .................................................................................................................. 78
Control panel ......................................................................................................... 78
Tip.......................................................................................................................... 79
At high ambient temperature and when there is misting in the cabin .............. 79

9
Operator’s instructions

10
Operator’s instructions
1. Technical Data

1. Technical Data

Boomer T1 D
Note
A brief summary of data follows. For more detailed information, see the maintenance
instructions.

Length, tramming position 8.7 - 11.0 m


Width 1,3 - 1,52 m
Height, rig with canopy, can be lowered 695 mm 2,01 - 2,71 m
Height, rig with cabin 2,71 m
Weight See data plate
Installed diesel engine power 58 kW
Installed electric power capacity See data plate
Voltage See data plate
Frequency See data plate
Permitted inclination angles See Safety, Rig stability
requirements, Atlas Copco
requirements.
Stability Complies with CEN
Ambient temperature 0 to +40°C

11
Operator’s instructions
2. Component locations

2. Component locations

Main rig components

2a 4

2b 3

1 6

7
8

10
1250 0271 32

11

Figure: Boomer T1 D

Pos. Description
1 Cable reeling unit
2a Cabin
2b Canopy
3 Rock drill
4 Feeder
5 Boom
6 Front jacks
7 Hydraulic Systems
8 Compressor

12
Operator’s instructions
2. Component locations

Pos. Description
9 Diesel engine
10 Rear Jack
11 Electric cabinet

13
Operator’s instructions
3. Application

3. Application

General
The rig with its peripheral equipment is designed for drilling holes in tunnels and
mines. The rig, which is equipped with Atlas Copco accessories to enable installation
of a specific type of rock bolt, is to be considered as being solely designed for this
purpose.

All other applications are considered inappropriate.

Examples of inappropriate use:

• Lifting and transporting loads and people


• Supporting objects
• Scaling rock

The manufacturer is not liable for damage caused by inappropriate use.

• It is essential the operator has read and comprehends the operator, maintenance
and overhauling instruction as well as the maintenance schedules.
• The rig and its peripheral equipment must only be used, maintained and repaired
by personnel well conversant with the equipment and the dangers involved.
• It is essential that personnel observe general and local safety, health and traffic
regulations.
• The manufacturer is not liable to damage caused by any arbitrary changes made to
the drilling equipment.

14
Operator’s instructions
4. Daily inspection

4. Daily inspection

General
Note
To ensure optimal utilisation of the rig and its equipment, it is of utmost importance
that daily maintenance is carried out in accordance with our recommendations.

The objective for the daily inspection of the rig is to:

• detect faults at an early stage


• facilitate servicing
• allow scheduled maintenance and planned reconditioning work to be performed
• prevent costly secondary damage
• prevent breakdowns
• prevent personal injury

Note
Do not operate the rig or the rig equipment until all faults have been rectified.

Checklist
Note
As soon as a fault is detected, note it and report to maintenance personnel.

• Always begin by making an inspection round.


• Check safety devices
• Check hoses and cables
• Check oil levels
• Check the lubrication points.
• Keep your eyes open for possible leakage and wear.
• Pay attention to any faults in the function of the controls.

Daily maintenance

Checklist
The check points referred to in the tables below are shown in Maintenance schedule,
Percussion hours/Diesel engine hours, Component illustrations.

15
Operator’s instructions
4. Daily inspection

Rinsing
The rig must be washed with water at least once a day to remove cuttings, etc. The
feeder and front part of the boom are especially important to keep clean.

Signs
Check point Control object Action
Rig signs Make sure all signs are in place and fully legible.
Clean all signs as necessary. With regard to sign
locations and part numbers, see applicable spare
parts catalogue.

Emergency stop device


Check point Control object Action
Emergency stop device Check the function of all emergency stop devices
on the rig. See Safety Emergency stop regarding
the locations of emergency stop devices.

Fire Extinguishers
Check point Control object Action
Fire Extinguishers Make sure the indicator is in the green zone.
Fire Extinguishers Check that none of the seals are broken and
that service has been carried out within the
0

prescribed time.
Fire Extinguishers Check that the fire extinguisher and its holder
are not damaged.
OK
OK
0

16
Operator’s instructions
4. Daily inspection

Fire extinguishing system, option


Check point Control object Action
Trigger Check that the trigger lock pins are in place and
that the seal is unbroken.

Nozzles Check that nozzles are clean and the protective


caps (1) are fitted.
Hose system Make sure all couplings (2) are properly tightened,
make sure all hoses are intact and that all hose
2 attachments are securely bolted or welded.

Central unit Check that the system is running and that no fault
indications are illuminated, see maintenance
instructions Fire fighting equipment .

Feeder BMH 2000


Check point Control object Action
Sliding surfaces Water flushed
Hoses Check for leaks and damage.

Boom BUT 4B
Check point Control object Action
- Entire boom Check and rectify any damage and leaks.

Drill support
Checklist Control object Action
- Drill steel support, assembly Clean
- Grease nipples Grease.
- Sliding surfaces, piston rod end Grease.

17
Operator’s instructions
4. Daily inspection

Hydraulic Systems
Check point Control object Action
1 Hydraulic oil reservoir Check oil level in oil level glass.
- Hydraulic hoses Check for leaks.
- Lubricating oil tank ECL Checking oil level

Compressor LE 7, LE22, LE55, LE75


Check point Control object Action
SG Compressor Check oil level. Top up as necessary

Reeling units
Check point Control object Action
Gears Check oil level. See maintenance instructions
Reeling units: Reeling unit gear
1 Collector In order to avoid short circuits in the cable reeling
unit collector caused by oxide, the reeling unit
should be rotated at least once per shift.
Hose connections Check for leaks

Diesel engine Deutz D914


Check point Control object Action
4 Oil level Check oil level, see maintenance instructions
Diesel engine, Checking oil level
- Engine sealing integrity Visual inspection with regard to leakage.
Air filter Clean the dust valve, See maintenance
instructions Diesel engine

Brake system
Check point Control object Action
- Service brakes and parking Check function. See chapter Tramming.
brake

18
Operator’s instructions
4. Daily inspection

Rock drill
Check point Control object Action
- Rock drill Inspection and cleaning, See Maintenance
schedule Rock drill.

Freeze prevention measures


• Draining the water system, see maintenance instructions Air and water systems:
Freeze prevention measures.
• Draining the air tank (option), see maintenance instructions Air and water sys-
tems: Freeze prevention measures.
• Draining the water system, water mist option see maintenance instructions Air
and water systems: Freeze prevention measures.

19
Operator’s instructions
5. Controls

5. Controls

Overview
4
3 5
2
1

6
1250 0210 98

Figure: Overview, operator's area

Pos. Description
1 Brake pedal
2 Throttle pedal
3 Driving panel
4 Steering lever
5 Hydraulic panel
6 Positioning levers
7 Drilling levers

20
Operator’s instructions
5. Controls

Description of operation

Driving panel

H219 H203 H207 H202


H208 H222 H209 H204 H239
H206 H201

H245

S138
S137
S141

S145

S274
S139 S136

S157
1250 0271 33

S186 P110 S178 P111

Figure: Driving panel

Driving panel functions

Table: Driving panel functions


Designation Function Description
H201 Battery charging indicator Under normal driving conditions, the lamp should be out
lamp. to indicate that the battery is charging. The lamp is on
when the ignition is on. Contact maintenance personnel
if the lamp comes on while driving.

H202 Diesel engine lubricating If the pressure is too low, the lamp comes on and the
oil pressure indicator parking brake is applied. In this event, switch the engine
lamp. off immediately and rectify the cause. Contact
1250 0238 28

maintenance personnel.

21
Operator’s instructions
5. Controls

Designation Function Description


H203 Hydraulic oil level This lamp comes on if the level in the hydraulic oil tank
indicator lamp. is too low. In this event, top up the hydraulic oil
immediately. A warning is also displayed on the operator
1250 0169 09

panel display.

H204 Engine temperature The lamp comes on when the temperature is too high.
indicator lamp. The engine must be switched off immediately and
maintenance personnel contacted if the lamp comes on
during operation.

H206 Brakes, hydraulic The lamp comes on if brake pressure is too low (if there
pressure indicator lamp is no hydraulic pressure the brakes are applied). Stop
the rig immediately and contact service personnel.
1250 0238 31

H207 Diesel engine air filter This lamp comes on if the diesel engine air filter
monitor indicator lamp becomes clogged. Contact maintenance personnel to
have the filter changed.
1250 0169 52

H208 Parking brake indicator This lamp comes on when the parking brake is applied.
lamp
1250 0238 32

H209 Cable reeling unit The lamp comes on when there are three turns of cable
indicator lamp left on the reel. When there is only one turn remaining,
the rig will be prevented from further travel. Button S136
1250 0169 10

must be held in for the first few metres when the rig is to
be driven again (reversed) so that the brakes are
deactivated.
H219 Transmission hydraulic If the transmission pressure is too low, this lamp comes
pressure indicator lamp on and the parking brake is applied. Contact
maintenance personnel.
1250 0271 34

H222 Indicator lamp for The lamp illuminates when the tramming pump filter
tramming pump filter needs changing.
Contact maintenance personal.
1250 0172 08

H239 Indicator lamp for fan belt This lamp illuminates if the fan belt breaks. The belt
must be replaced immediately. Contact maintenance
personnel.
1250 0271 35

22
Operator’s instructions
5. Controls

Designation Function Description


H245 Signal lamp for diesel The lamp shines when this is on.
position pressure
1250 0271 40

P110 Hour counter Displays diesel engine operating time.


1250 0116 31

P111 Tank meter Displays amount of fuel.


1250 0116 32

S136 Bypassing the cable Pressing the button will bypass the cable reeling unit's
reeling unit's limit position limit position sensor and so the parking brake can be
released.

S137 Travel direction selector To be able to start the diesel engine the travel direction
F=Forward selector must be in neutral (N)
N R=Reverse A travel direction must be selected (F or R) in order to
1250 0202 18

F R N=Neutral enable tramming of the rig.

S137:2 Gear selector switch A gear must be engaged between 1-2 in order to enable
tramming of the rig.
Gear 2 is an automatic gear. It is stepless between gear
1250 0202 19

1
1 and 2.
2
S138 Parking brake Raised button = Deactivated (only if diesel engine
running). Depressed button = Activated. The button
must be depressed in order to enable starting the diesel
1250 0238 32

engine.

S139 Ignition switch Position 1 = Ignition on.


Position 2 = Glow plug preheating.
Position 3 = Starts engine.
The gear selector switch must be in neutral and the
parking brake applied before the engine can be started.
S141 Hydraulic pressure Hydraulic pressure on/off. The button lights up when
(Diesel engine hydraulic hydraulic pressure is on. The diesel engine must have
pump) lubrication oil pressure in order that hydraulic pressure
1250 0248 10

can be loaded.

23
Operator’s instructions
5. Controls

Designation Function Description


S145 (Option) Windscreen wipers and Turn the knob clockwise:
windscreen - Position 1 = windscreen wipers on
washers front - Position 2 (spring loaded) = windscreen wipers and
washers on.

S157 Test button, interlock Depress the button to check the interlock chain.
chain (The interlock chain senses: engine oil pressure, brake
circuit hydraulic pressure, transmission fluid pressure
1250 0271 36

and cable reeling unit limit position sensor.)


NOTE: Pressing the button also applies the parking
brake.
S178 Lamp test Press the button to check the panel lamps.
Ignition switch (S139) must be in position 1.
1250 0271 37

S186 Signal horn


1250 0271 38

S274 (Option) Windscreen wipers and Turn the knob clockwise:


windscreen - Position 1=Wash 2 seconds, then wipe.
washers rear - Position 0=Wipe 5 seconds and then stop.

Hydraulic panel

S307:2 S308:2 S209 S248

X131
1250 0271 39

S307:1 S308:1 S211 S210 S207 S501

Figure: Hydraulic panel

24
Operator’s instructions
5. Controls

Hydraulic panel functions

Table: Hydraulic panel functions


Buttons Function Description
S147 (Option) Step lighting Knob turned clockwise = on, knob turned
anticlockwise = off.

S207 Moves front jacks laterally Knob turned anticlockwise = jack in, knob
turned clockwise = jack out.

S209 Jack, rear Knob turned anticlockwise = up, knob turned


clockwise = down.

S210 Jack, front left Knob turned anticlockwise = up, knob turned
clockwise = down.

S211 Jack, front right Knob turned anticlockwise = up, knob turned
clockwise = down

S248 Cable reeling unit Knob turned anticlockwise = wind. Knob turned
clockwise = unwind.

S307:1 Lighting switch Running lights, located on the roof.


Shine forward

S307:2 Lighting switch Running lights, located on the roof


Shine backward

25
Operator’s instructions
5. Controls

Buttons Function Description


S308:1 Lighting switch Running lights, located on the carrier.
Shine forward
1250 0166 86

S308:2 Lighting switch Running lights, located on the carrier.


Shine backward
1250 0166 87

S309 (Option) Laser Laser on/off

S501 Canopy Knob turned anticlockwise = up, knobs turned


clockwise = down. The knobs are used at the
same time to operate the roof up/down and for
adjustment so that the roof stays parallel as it
moves up and down.

X131 12V socket for communications


radio for example.

Electric control panel


1250 0271 41

S151 S196

Figure: Electric control panel

26
Operator’s instructions
5. Controls

Electric control panel functions

Table: Electric control panel functions


Buttons Function Description
S151 Work lights, left and right Knob turned clockwise = on, knob turned anticlockwise =
off.

S196 (Option) Interior lighting Knob turned clockwise = on, knob turned anticlockwise =
off.

Operator panel
1 2 3 4 5 6 7 8 9 10 11

12
A B C D E F
1250 0210 99

23
22

21

20 19 18 17 16 15 14 13

Figure: Operator panel

Buttons and levers

Pos. Description
1 Feed Dump
2 Feed swing
3 Boom rotation
4 Boom extension
5 Feed Extension
6 BSH limit position sensor on/off

27
Operator’s instructions
5. Controls

Pos. Description
7 Threading and unthreading feeding
8 Open/close drill-steel support
9 Stinger
10 Watermist on/off
11 Cradle flushing
12 Positioning lever, multifunction
13 Regulation of feed pressure, full drilling
14 Regulation of feed pressure, collaring
15 FAM on/off
16 Selector small hole/reaming hole
17 Drilling lever, feed
18 Drilling lever, percussion
19 Drilling lever, rotation
20 Emergency stop
21 Stop hydraulic pump
22 Start hydraulic pump
23 Flushing air / water

Pressure gauges

Pos. Description
A Water pressure when drilling
B Lubrication air pressure
C Rotation pressure
D Percussion pressure
E Feed pressure
F Damper pressure
G Lubrication oil pressure

28
Operator’s instructions
6. Tramming

6. Tramming

Environment

ENVIRONMENTAL DIRECTIONS

• Think of the environment!


• Engine exhaust gases are toxic and
hazardous to the environment.
• Good ventilation is required when the
diesel engine is running.
• Well maintained air filters help to keep
emissions low.

Before starting the diesel engine


N.B.
It is important that the daily inspection checkpoints have been carried out to ensure
that the equipment is in good condition. See operator's instructions Daily inspec-
tion.

1. Check the engine oil level. If topping up is necessary, see maintenance instruc-
tions Diesel engine: Oil system.

2. If the rig is fitted with a particle filter for exhaust emission control, make sure the
filter is not attached to the flashing unit.

29
Operator’s instructions
6. Tramming

3. Turn the battery isolation switch (S300) to position (1).

S300

1
0

1250 0098 80

Figure: Battery isolation switch

4. Check the fuel level on the gauge on the driving panel.

5. Check the hydraulic oil level in the level glass on the hydraulic reservoir. Top up
as necessary, see maintenance instructions Hydraulic system: Changing oil.

6. Check the coolant level in the diesel engine. Top up as necessary, see mainte-
nance instructions Diesel engine: Cooling system.

7. On rigs with a scrubber, check the water level in the scrubber. If topping up is nec-
essary, see maintenance instructions Exhaust filtering.

Starting the diesel engine


All emergency stops must be pulled out and the parking brake applied. The gear
selector switch must be in the neutral position and the knob for hydraulic pressure (on
the hydraulic panel) must be in the “OFF” position.

1. Preheat the diesel engine if it is cold by turning the ignition key to position 1. The
engine is preheated (after approx. 5-10 seconds).

2. Press the lamp test button to check that all warning lamps in the panel light up.

3. Start the diesel engine by turning the key to position 2. Release the key as soon as
the engine has started.

Note
If the rig is equipped with start warning the rig starts after four seconds when the
key is in the start position, see also Safety instructions Warning signal Start warn-
ing.

30
Operator’s instructions
6. Tramming

4. Check that the warning lamps extinguish. When the parking brake is released, the
parking brake indicator lamp goes out.

5. If any of the warning lamps do not go out, or if the engine does not start, check the
fuses in the box (A50).

Note
Certain rigs have a function that prevents electric motors and the diesel engine run-
ning at the same time. If the electric motors are running when the diesel engine is
started then they are automatically switched off. The diesel engine must first be
switched off in order to restart the electric motors.

Before tramming
1. Check that the boom is positioned so that it does not obstruct the view or impede
operation of the carrier unit. See operator's instructions Positioning.

2. Check that the jacks are retracted.

3. Turn on the head lights.


4. Make sure that nobody is standing within the rig's risk area.

Checking the brakes

Checking the parking brake

N.B.
This test must not be performed for longer than four (4) seconds as there is a risk
of overheating the hydraulic system.

1. Make sure that the parking brake is applied.

2. Start the diesel engine and engage 1st gear.

3. Gradually increase engine rpm to maximum.

4. Check the rig for movement. If the rig moves then the self-adjusting brakes must
be repaired or replaced without delay.

31
Operator’s instructions
6. Tramming

Checking service brakes

N.B.
This test must not be performed for longer than four (4) seconds as there is a risk
of overheating the hydraulic system.

1. Start the diesel engine.

2. Depress the brake pedal and hold it down.

3. Release the parking brake.

4. Engage 1st gear.

5. Gradually increase engine rpm to maximum.

6. Check the rig for movement. If the rig moves then the self-adjusting brakes must
be repaired or replaced without delay.

32
Operator’s instructions
6. Tramming

Tramming

Safety

WARNING
• Tipping risk
• Can cause serious personal injury.
• Always use the safety belt when
tramming.
• The gear selector switch must never be
moved to neutral when tramming up or
downhill.
• Always turn the rig on level ground.
• Booms and feeder and/or other
positioning units must always be
repositioned to tramming position if they
have been temporarily swung out in
narrow passages.
• Booms and feeder and/or other
positioning units must never be swung
out more than necessary during
operation.
• Do not swing out booms and feeder and/
or other positioning units to the side
during tramming on inclinations or
sloping track.
• When booms and feeder and/or other
positioning units are swung out within
the rig's swing radius, the rig must only
be moved at max. 1 km/h.

For further information on the rig's stability, see chapter Rig stability, in the docu-
ment Safety .

Tramming
1. Select the direction of travel and gear with the gear selector switch.

33
Operator’s instructions
6. Tramming

Note
Select a gear based on the driving conditions.
Up and downshifts can be made while travelling if the diesel engine speed is
adapted accordingly.

2. Release the parking brake.

3. Depress the throttle pedal and adjust your speed to the terrain.

4. Check the warning lamps continuously while driving. It is important that faults are
detected early on so that consequential damage is avoided. Report any faults to
maintenance personnel.

Park position
1. Apply the parking brake.

2. Move the gear selector switch to neutral position.

3. Lower the jacks until the wheels are clear of the ground.

4. Switch off the diesel engine by turning the key to the ignition position.

5. Switch off the ignition by turning the ignition key to position (0), but not until the
diesel engine has stopped completely otherwise the engine's alternator can be
damaged.

6. Switch off the lighting.

7. Turn the battery isolation switch to (0) to cut the current to the chassis.

34
Operator’s instructions
7. Electrical System

7. Electrical System

Electric cabinet, IEC

Front of electric cabinet

0
0

M C
+

Figure: Electric cabinet, IEC standard

Lamps, buttons and switches

Table: Electric cabinet functions


Symbol Designation Function Description
Q01 Switch Main switch
1

= 0
• Power supply switch
= 1

1250 0060 01

H06 Indicator lamp Main power


• The lamp lights if the main power is on.

1250 0059 46

35
Operator’s instructions
7. Electrical System

Symbol Designation Function Description


H02 Indicator lamp Motor overload
• The lamp comes on if the engine is
overloaded.

1250 0059 49

H03 Indicator lamp Phase sequence fault


• The lamp comes on if a phase sequence
fault occurs.

1250 0059 97

H04 Indicator lamp Hydraulic oil level low


• The lamp comes on if the oil level is too
low.

1250 0059 48

H05 Indicator lamp Switches off the electric motor, when the
hydraulic oil temperature reaches 70 °C.

1250 0173 74

S03 Button Lamp test


• All lamps on the electric cabinet should
come on when the button is pressed.

1250 0059 47

S11 Switch Engine switch, motor 1


• Must be in position (1) when in operation
1
• The control voltage will be cut if in
1250 0059 98 position (0)

36
Operator’s instructions
7. Electrical System

Electric cabinet, Australia

Front of electric cabinet

H10 H02 H06 H09 H03 H04

S07 S08 S06 S09 H05 S03

Figure: Electric cabinet, 1000 V, Australia

Lamps, buttons and switches

Table: Electric cabinet indicator lamps


Designation Function Description
H02 Indicator lamp Motor overload
• The lamp comes on if the engine is overloaded.
H03 Indicator lamp Phase sequence fault
• The lamp comes on if a phase sequence fault occurs.
H04 Indicator lamp Hydraulic oil level low
• The lamp comes on if the oil level is too low.
H05 Indicator lamp High hydraulic oil temperature
• The lamp illuminates when the hydraulic oil temperature
reaches 70 °C. At which point the electric motor is also
switched off.

37
Operator’s instructions
7. Electrical System

Designation Function Description


H06 Indicator lamp/Reset Ground fault in drainage pump
button • The lamp will illuminate if there is an ground fault in the drain
pump's electric motor.
H09 Indicator lamp Drain pump pilot OK
• The lamp illuminates when the pilot circuit is OK.
H10 Indicator lamp Drain pump, operation
• The lamp illuminates while the water pump is operating.
S03 Button Lamp test
• All the lamps on the electric cabinet will come on when the
button is pressed.
S06 Button Ground-fault relay test for drain pump
• The ground fault relay operates when the button is pressed.
S07 Button Start of drain pump
S08 Button Stop of drain pump
S09 Button Drain pump pilot test
• The lamp will be illuminated while the drain pump is
operating, but it will go out if a fault occurs in the drain pump.
S11 Switch Engine switch, motor 1
• Must be in position (1) when in operation
• The control voltage will be cut if in position (0)
S13 Switch Motor switch, drain pump
Q1 Switch Main switch
• Power supply switch

38
Operator’s instructions
7. Electrical System

Electric cabinet, Canada

Front of electric cabinet

P01 1P01 P02

PS2 PS1 S02 Q01 H06 H02 H03 H04 H05 S03

Figure: Electric cabinet, Canada

The following table describes the electric cabinet's buttons, switches and indicator
lamps.

Lamps, buttons and switches

Table: Electric cabinet functions


Designatio
Sign n Function Description
H02 Indicator lamp Motor overload
MOTOR PROTEC TRIPPED • The lamp comes on if the engine is
1250 0093 44

SURCHARGE MOTEUR overloaded


• The overload protection can be reset by
pressing the button
H03 Indicator lamp Phase sequence fault
WRONG PHASE SEQUENCE • The lamp comes on if a phase
1250 0093 45

DIRECTEUR D’INVERSION sequence fault occurs


H04 Indicator lamp Hydraulic oil level low
LOW HYDRAULIC OIL LEVEL • The lamp will come on if the hydraulic
1250 0269 07

NIVEAU BAS D’HUILE


HYDRAULIQUE oil level is too low.

39
Operator’s instructions
7. Electrical System

Designatio
Sign n Function Description
H05 Indicator lamp High hydraulic oil temperature
HIGH TEMPERATURE • If the hydraulic oil temperature
HYDRAULIC OIL
1250 0269 08

HAUTE TEMPERATURE becomes too high the lamp comes on


D’HUILE HYDRAULIQUE
and the electric motors are switched off.
H06 Indicator lamp Main power
POWER ON • The lamp comes on when the main
1250 0093 46

MARCHE power is on.


• The functional status of the electric
cabinet can be tested by pressing the
button
P01 Gauge Voltmeter, power supply
LINE VOLTAGE
1250 0093 47

TENSION D’ALIMENTATION

P02 Gauge Percussion hours


LINE VOLTAGE
1250 0093 47

TENSION D’ALIMENTATION

1P01 Gauge Ammeter, motor 1


MOTOR 1
1250 0093 51

MOTEUR 1

PS1 Indicator lamp Pilot circuit, stop button


PILOT STOP
1250 0269 10

ARRÉT

PS2 Indicator lamp Pilot circuit, start button


PILOT START
1250 0269 09

MARCHE

S02 Indicator lamp Pilot circuit, test button


PILOT TEST
11

TEMOIN
1250 0269

S03 Indicator lamp Lamp test, button


LAMP TEST
1250 0269 12

LAMPE TEMOIN

Q01 Switch Main switch


MAIN SWITCH • Power supply switch
OPEN ON 0-POS ONLY
INTERRUPTEUR
1250 0093 50

PRINCIPAL

40
Operator’s instructions
7. Electrical System

Electric cabinet, USA

Front of electric cabinet

P01 1P01 P02

Q01 H06 SH02 H03 H04 H05 S03

Figure: Electric cabinet, USA

The following table describes the electric cabinet's buttons, switches and indicator
lamps.

Lamps, buttons and switches

Table: Electric cabinet functions


Designatio
Sign n Function Description
H03 Indicator lamp Phase sequence fault
• The lamp comes on if a phase
sequence fault occurs
H04 Indicator lamp Hydraulic oil level low
• The lamp will come on if the hydraulic
oil level is too low.

H05 Indicator lamp High hydraulic oil temperature


• If the hydraulic oil temperature
becomes too high the lamp comes on
and the electric motors are switched off.

41
Operator’s instructions
7. Electrical System

Designatio
Sign n Function Description
H06 Indicator lamp Main power
• The lamp comes on when the main
power is on.
• The functional status of the electric
cabinet can be tested by pressing the
button
P01 Gauge Voltmeter, power supply

P02 Gauge Percussion hours

1P01 Gauge Ammeter, motor 1

S03 Indicator lamp Lamp test, button

SH02 Indicator lamp Motor overload


• The lamp comes on if the engine is
overloaded
• The overload protection can be reset by
pressing the button
Q01 Switch Main switch
• Power supply switch

Resetting emergency stop


1. Pull out the emergency stop that has been activated.

2. Switch on the electric cabinet by turning the main switch (Q01) to position 0 and
then to 1.

3. Check that the indicator lamps on the electric cabinet work by pressing the lamp
test button (S03).

42
Operator’s instructions
8. Positioning

8. Positioning

Boom and feeder


1250 0223 82

Figure: Boom and feeder

Pos. Description
1 Rear boom cylinders
2 Boom extension
3 Feed extension cylinder
4 Rock drill
5 Feed holder
6 Tilt cylinder
7 Front rotary actuator
8 Telescope tube
9 Rear rotary actuator

43
Operator’s instructions
8. Positioning

Positioning levers
1 2 3 4 5
6
1250 0222 85

Figure: Positioning levers

Pos. Description
1 Feed Dump
2 Feed swing
3 Boom rotation
4 Boom extension
5 Feed Extension
6 Positioning lever, multifunction

44
Operator’s instructions
8. Positioning

Operating

Safety

CAUTION
• Moving parts.
• Danger of serious personal injury.
• Make sure that no one is inside the rig's
working range before operating the
boom.
• Make sure that the rig is raised on the
jacks.

Feed Dump
1250 0222 86

Figure: Feed Dump

45
Operator’s instructions
8. Positioning

Feed swing
1250 0222 87

Figure: Feed swing

Boom rotation
1250 0222 88

Figure: Boom rotation

46
Operator’s instructions
8. Positioning

Boom extension

1250 0222 89

Figure: Boom extension

Feed Extension
1250 0223 74

Figure: Feed Extension

Positioning lever
The positioning lever can have two functions. On rigs with directional control FAM-
T there is a button for parallel holding. On rigs without FAM-T the button has no
function.

47
Operator’s instructions
8. Positioning

• For lifting and slewing of the boom without parallel holding, the button must not
be depressed.
• For lifting and slewing of the boom without parallel holding, the button must be
depressed and be held in for the duration of the lever movement, until the boom
and feeder are stationary.

Raising and slewing the boom


1250 0223 76

Figure: Positioning lever

Lifting and slewing of the boom, with parallel holding


Note
The feeder moves even after the positioning lever is moved to the neutral position.
The button must be depressed for as long as the boom and feeder are moving to
achieve the correct position.

48
Operator’s instructions
8. Positioning

1250 0223 75

Figure: Positioning lever with button depressed

There is an signal lamp on the directional control display.

• The lamp flashes during alignment.


• After alignment (when the boom is parallel) the lamp stops flashing and illumi-
nates continuously.

Note
For rigs without Directional control FAM-T the button on the positioning lever has
no function, parallel holding is absent.

Tramming position
1. Manoeuvre the drill to its rear end position on the feeder. See operator's instruc-
tions Drilling.

2. Manoeuvre the feeder to its rear end position on the feed extension cylinder.

3. Rotate the feeder until the feed holder's rotary actuator is vertical.
1250 0223 77

Figure: Boomer T1 D in transport position

49
Operator’s instructions
8. Positioning

Boom damping system


To activate the boom damping system during transport, the button (S138) for the
parking brake must be raised (deactivated) and the knob (S141) for hydraulic pres-
sure must be in the Off position (lamp not illuminated).

If either the parking brake switch or the hydraulic pressure knob changes position
then the boom damping system will be deactivated via valve Y802.

50
Operator’s instructions
9. Drilling

9. Drilling

Environment

ENVIRONMENTAL DIRECTIONS

• Think of the environment!


• Stone dust can be hazardous to health.
• Use dust abatement equipment.

Before drilling

Connect to power supply

Battery
1. Turn on the power to the rig by putting the battery isolation switch (S300) to posi-
tion (1).

S300

1
0

1250 0098 80

Figure: Battery isolation switch

Mains power
1. Check that the voltage of the outlet is correct for the rig.

2. Connect the rig to the mains power:

51
Operator’s instructions
9. Drilling

a. Connect the mains lead to the mains power.

b. Make sure the mains lead is firmly attached to the wall.

3. Turn on the electric cabinet:

a. Turn the electric cabinet main switch to position (1).

b. Make sure the “voltage” indicator lamp on the electric cabinet comes on.

c. Check that all the indicator lamps on the electric cabinet work by pressing the
lamp test button.

Note
If an indicator lamp does not come on, the cause must be investigated and rec-
tified.

d. Set all the electric cabinet engine switches to (1).

Connect to water supply


1. Make sure the water hose is clean. Blow it free from cuttings and mud if neces-
sary.

2. Connect the water hose to the water inlet (4).


1250 0173 75

Figure: Water inlet

Checks
1. Check the oil level in the hydraulic oil reservoir and top up as necessary. See
maintenance instructions Hydraulic systems: Changing oil.

2. Check the oil level in the lubricating oil tank and top up as necessary.

52
Operator’s instructions
9. Drilling

Setting up the rig


With each new setting-up of the rig it is essential that it is correctly aligned. See
Safety, Rig stability.

1. Manoeuvre the rig to the where drilling is to take place. Position it at right angles
to the centre of the tunnel face, parallel to the direction of drilling. It must be pos-
sible to manoeuvre the booms past the parts of the rock face that protrude the
most.

2. Set up the rig on its jacks. Start with the front jacks and then the rear jacks until the
rig is level (observe the spirit level in the cabin).

Note
The following points are important to observe:
• The rig must be raised so that none of the wheels is in contact with the ground.
• The rig must be standing steadily while drilling to avoid disturbing the naviga-
tion.

3. Adjust the direction of each boom as specified by the surveyor. See operator's
instructions Positioning.

4. The rig is now ready for drilling.

Drilling

Collaring and full drilling


1. Make sure that the drilling levers are in neutral position.

2. Start the hydraulic pump with the start button.

3. Make sure that the knob for small hole/reaming hole is in the required position.

4. Position the boom and feeder for drilling and apply the feeder dowel firmly
against the rock. See operator's instructions Boom handling.

5. Start the water flushing with the knob for water/air flushing.

6. Start rotation drilling, left rotation - by moving the rotation lever forward.

7. Collaring: Start low percussion pressure by moving the percussion lever to its
middle position. Start forward feed at the same time by moving the feed lever for-
ward. Low feed pressure is obtained automatically.

Feed pressure can be adjusted using the feed pressure knob, collaring.

53
Operator’s instructions
9. Drilling

8. Full drilling: Start high percussion pressure by moving the percussion lever to its
forward position once the bit has come some way into the rock. High feed pressure
is obtained automatically.

Feed pressure can be adjusted using the feed pressure knob, full drilling.

9. After drilling a hole, the percussion will be turned off automatically and reverse
feed is obtained. The drilling levers must be moved to their neutral positions once
the drill has reached its rear end position.

10. Turn off water flushing with the water/air flushing knob.

Cease drilling
Stop the drilling by moving the drilling levers to neutral position.

Air blowing of drilled hole, option


1. Stop feed and rotation when the hole-drilling has been completed.

2. Blow the hole clean for approx. 5-10 seconds by turning the knob for flushing
water to air position.

3. Then move the rock drill to the rear end position with the control lever for feed,
after air blowing is completed.

4. Position for the next hole and perform a new collaring.

54
Operator’s instructions
9. Drilling

Changing drill bit

Safety

WARNING
• Moving parts
• Risk of personal injury, clothing can be
trapped
• Stop drill rotation when changing bits.
• Turn off hydraulic pumps if the operator's
station is left unmanned.

Changing drill bit against rock face

N.B.
Never start percussion with the drill bit in free air without any resistance!

1. Operate the feeder until the drill centre has good contact with the rock face.

2. Move the drill bit forward until it presses against the rock face and drill in about 5-
10 cm.

3. Make sure that the rotation lever is in neutral.

4. Activate water flushing, so that the bit receives cooling.

5. Start high percussion pressure and high feed force by moving the levers for per-
cussion and feed to their foremost positions in three to five seconds.

6. Return the rock drill to its rear position by pulling the lever for feed towards the
operator without rotation.

7. Unscrew the old drill bit by hand and replace with a new one.

Changing drill bit in bottom of hole

N.B.
Never start percussion with the drill bit in free air without any resistance!

1. Cease drilling approx. 10 cm before the hole is fully drilled by moving the drilling
levers to their neutral positions.

55
Operator’s instructions
9. Drilling

2. Make sure that the rotation levers are in neutral.

3. Activate water flushing, so that the bit receives cooling.

4. Start high percussion pressure and high feed force by moving the levers for per-
cussion pressure and feed to their foremost positions in three to five seconds.

5. Return the rock drill to its rear position by pulling the lever for feed towards the
operator without rotation.

6. Unscrew the old drill bit by hand and replace with a new one.

Drilling with water mist

Preparation
1. Start the pumps

2. Activate air flushing and check that the air emerges from the drill bit.

3. Activate water mist with knob (1), if necessary, activate cradle flushing with knob
(2).

56
Operator’s instructions
9. Drilling

4. Regulate the water quantity mixture with regulator (3) to the required quantity.

2
1

Figure: Knobs and controls for water mist

Drilling
1. Activate the pump for water mist with lever (1).

2. Carry out the drilling and finely adjust the water mixture if necessary with the reg-
ulator (2).

Activate cradle flushing as required.

Water quantity
The adjusting knob in the cabin/platform adjusts the quantity of water for drilling
with water mist (water injection). The quantity of water in the flushing air should be
sufficient to prevent dust during collaring and drilling. Normally, a larger quantity of
water is required at the start of a hole.

The setting can be locked with the hexagonal socket screw on the adjusting knob.

57
Operator’s instructions
9. Drilling

Check when drilling

Safety

CAUTION
• Call for service personnel if a fault should
occur in the hydraulic, pneumatic or
electrical systems while drilling is in
progress.
• Do not experiment with the systems.
• Simple faults can be aggravated and
cause personal injury.

Rock drill
1. Make sure the rubber boot (A) is fitted on the drill adapter when carrying out ris-
ing drilling.

Figure: Rubber boot


2. Always be observant for any oil/water leaks from the drill.

3. See maintenance schedule Rock drill.

System
1. Make sure there are no fault indicator lamps on the electric cabinet. Attempt to
rectify any faults or call for service personnel.

2. Check the pressure gauges on the operator panel. If they suddenly show abnormal
values, the drilling must be stopped immediately and the cause investigated.

3. Check the oil level in the hydraulic oil reservoir and top up as necessary. See
maintenance instructions Hydraulic systems: Changing oil.

4. Check the temperature of the hydraulic oil on the thermometer on the hydraulic oil
tank. The temperature should be 30-60°C during continuous drilling.

58
Operator’s instructions
9. Drilling

5. Make sure there is oil in the lubricating oil tank and top up as necessary.

1250 0037 90

Figure: Lubricating oil tank

Hoses and couplings


1. Make sure the percussion hoses to the drill do not vibrate abnormally. Vibrating
hoses indicate malfunctioning accumulators on the rock drill. Stop drilling imme-
diately and check or replace the accumulator. See maintenance instructions Rock
drill.

2. Ensure the hoses do not get trapped or jammed.

3. Make sure there are no leaks in hoses or couplings. Tighten or change leaking cou-
plings and hoses.

After drilling

Safety

WARNING
• The rock drills can be inadvertently put in
motion when the diesel engine is started.
• Can cause serious personal injury.
• Make sure the rock drill feed levers are in
neutral before starting the diesel engine
and when finished drilling.

Action after concluding work


• Hose down the rig

• Inspect for damage and faults

59
Operator’s instructions
9. Drilling

• Switch off electricity and incoming water

60
Operator’s instructions
10. Directional control equipment

10. Directional control equipment

FAM-T
Feed Angle Measurement T (FAM-T) is an electronic angle display system that is
available with parallel holding. This manual describes the complete system, i.e.
FAM-T with parallel holding.

A display on the control panel shows the angle of the feeder in relation to the rig or
other selected reference direction.

The directional control equipment is designed for boom BUT 4.

Control panel

RIG CONTROL SYSTEM

1250 0186 43

Figure: Display

Table: Display buttons


Button Description
Direct selection buttons F1-F4
• These buttons are only active in certain menus and
are then linked to a symbol.

1250 0186 45

61
Operator’s instructions
10. Directional control equipment

Button Description
Escape key (ESC)
• Back one step in the menu structure.
• “Undoes” a numerical value entered.
By pressing Escape instead of ENTER, you erase
1250 0186 44 an input value.
Left arrow key
• Move the cursor to the left.
1250 0059 50

Up arrow key
• Moves the cursor upwards.
• Increases a numerical value.
1250 0059 51

Down arrow key


• Moves the cursor downwards.
• Decreases a numerical value.
1250 0059 52

Right arrow key


• Moves the cursor to the right.

1250 0059 53

Enter
• Confirms a selected option or a changed numerical
value.
1250 0059 54
• Activates the fields where a numerical value has
been changed.
Indicator lamp
(symbol to the right of Enter)
• The LED flashes during alignment.
1250 0075 86
• After alignment (when the boom has achieved
parallelism), the LED stops flashing and changes
over to a constant glow.

Note
From the working menu for drift drilling, the arrow keys can also be used to move the
feeder small amounts.

Start
Start the system by turning the switch for the FAM system to position 1.

62
Operator’s instructions
10. Directional control equipment

Angle indication

Working menu, production drilling

Figure: Working menu, production drilling

The working menu for production drilling displays three angles:

• Rotation Angle
Rotation angle can be between 0 and 360 degrees.
• Lookout angle
The lookout angle can theoretically assume values between -180 and +180
degrees (the angle is limited mechanically to smaller values).
• Horizontal angle
The horizontal angle can theoretically assume values between -180 and +180
degrees (the angle is limited mechanically to smaller values).

The working menu for production drilling also displays information about rotation
angle and which lookout direction will give a greater angular value. This is displayed
with symbols in the top right-hand corner of the menu, where the arrow in the sym-
bols specifies a positive direction.

Display of lookout angle and horizontal angle


The lookout angle and horizontal angle are calculated mathematically using the value
from two sensors. When the feeder approaches horizontal position it is not possible to
calculate lookout angle. For this reason the system instead shows horizontal angle
when the feeder is in this position (B).

63
Operator’s instructions
10. Directional control equipment

90°

A A

15° 165°

B B
360° 180°

B B

245° 195°

A A
1250 0271 54

270°

Figure: Feeder position

Pos. Symbol Description


A Lookout angle (fan inclination, feed tilt) is shown on the
display.

B Horizontal angle is shown on the display.

Working menu drift drilling


The working menu for drift drilling shows information on feed direction and the
specified length for full-depth drilled hole.

64
Operator’s instructions
10. Directional control equipment

It is also possible to specify a reference direction in the menu. The basic setting is rig
reference direction, i.e. that the rig's longitudinal axis is used as reference. The alter-
native is a relative reference direction.

Figure: Working menu drift drilling

Button Function Description


F1 • Sets parallel holding
=0 • Use the arrow keys to fine-adjust the reference direction
for parallel holding
1250 0076 08

• Positioning lever
• Press the positioning lever's button to position the feeder
to the set value for parallel holding
1250 0265 74

F2 • Setting the relative reference direction. Reference


direction is set in accordance with the feeder's current
direction.

1250 0076 09

F3 • Selection of display mode for the rig's direction

1250 0076 10

• Selection of display mode for relative reference direction


(the selection made with F2.)

1250 0089 83

Note
The symbol in the upper left-hand corner is only available in systems with parallel
holding.

65
Operator’s instructions
10. Directional control equipment

The feed direction is shown graphically in the form of a target with the bull's-eye as
the reference direction. If the feed direction differs from the reference direction, a
line is shown which describes the resulting departure from the reference direction at
the bottom of the hole (full-depth drilled hole).

Settings

Maximum hole depth/Drill steel length

Figure: Setting the maximum hole depth/drill steel length

Change the value for maximum hole depth as follows:

• Locate the menu for setting the maximum hole depth on the display screen.
• Place the cursor in the box for the length value and press ENTER.
• Use the right and left arrow keys to place the cursor over the digit (ones, tens or
hundreds) that is to be changed.
• Change the value with arrow up (increase value) or arrow down (decrease value).
• When the entire value (all three digits) is correct, press Enter for the system to
save the new value.

Entering digits
In several of the system menus, settings can be made by entering digits (or changing
the existing digits). One example is setting the clock.

66
Operator’s instructions
10. Directional control equipment

Figure: Menu for setting the clock and display brightness


Enter/change digits as follows:

• Move the cursor to the existing digit using the arrow keys.
• Press ENTER. This should mark the box with the digit.
• You can now increase the digit with the up arrow or reduce the digit with the down
arrow.
• Complete by pressing Enter.

In some menus, the numerical value contains several digits. In such cases, change
one digit at a time. Using the right and left arrow keys, you can move the cursor to
the desired position (units digit, tens digit, etc.).

Fault indication
The system indicates a fault by:

• displaying a warning on the display. The warning is shown when a fault arises in
CAN communication.
See maintenance instructions, chapter Directional control.

Figure: Warning. Fault in CAN communication.


• shows a warning triangle in the lower right-hand corner of the display (in the main
menu or working menu).
See maintenance instructions, chapter Directional control.

67
Operator’s instructions
10. Directional control equipment

1250 0085 24

Figure: Warning triangle

Menus

Menu structure
The main menu is shown on the display once the system has started.

Figure: Main menu

From here you can go directly to the working menu for drift drilling (A) and the
working menu for production drilling (B) which are the menus the operator has the
greatest use for. Other menus are used when necessary for viewing and changing set-
tings, and to get information that can be helpful when troubleshooting. Described
here are the operator menus, the ones that are greyed in the menu structure are main-
tenance menus for settings and calibration. The maintenance menus are described in
the maintenance manual.

68
Operator’s instructions
10. Directional control equipment

Figure: Menu structure


A Working menu drift drilling
B Working menu, production drilling
1 Sensors menu
2 Settings menu
3 Rig menu
4 Diagnostic menu
5 User menu (Password menu)

Description of menus

Table: Description of menus


Menu Description
Main menu
Shown when the system starts. Choose between
the following alternatives:
• Working menu for drift drilling (A).
• Working menu for production drilling (B).
• Sensors menu (1), to check sensor angles or
calibrate boom sensors.
• Settings menu (2), for setting a fully-drilled hole,
how the angles should be displayed (i.e.
indicate direction of movement and zero point).
• Rig menu (3), for setting display brightness and
check and calibrate rig inclination sensors.
• Diagnostic menu (4).
• User menu (5), to specify a password for where
this is required.

69
Operator’s instructions
10. Directional control equipment

Menu Description
A Working menu drift drilling
Here, you can:
• Setting parallel holding (option).
• Set the reference direction.
• Select view, rig reference direction or selected,
relative reference direction.
Displays the following data:
• Distance until boom is parallel.
• Boom position in relation to the selected
reference direction.
• Length of full-depth drilled hole.
• Warning triangle in case of error, see section
Fault indication.
B Working menu production drilling
Displays the following angles in degrees:
• Rotation angle (in relation to given zero point).
• Lookout angle (displayed if rotation angle less
than +/- 75° from the vertical).
• Horizontal angle (shown when the lookout angle
is not shown, i.e. when the feeder is rotated to
an almost horizontal position).

1 Sensors menu
Option menu:
• Inputs

70
Operator’s instructions
10. Directional control equipment

Menu Description
1.1 Sensor angles
Option menu:
• Show angles

1.1.1 Show angles


Show measured angles:
• boom swing
• boom lift
• feed swing
• feed rotation
• feed lookout

2 Settings menu
Option menu:
• Length of full-depth drilled hole
• Angle display

71
Operator’s instructions
10. Directional control equipment

Menu Description
2.1 Length of full depth drilled hole
• Menu for entering the length of the full-depth
drilled hole (i.e. the max. depth that can be
drilled with the current drill steel).
Note
Remember to specify the length of full-depth drilled
hole, otherwise the working menu for drift drilling
will not respond.

2.2 Setting of how angles appear on the display


screen
The following settings can be made:
• zero point for rotation angle.
• positive direction for rotation angle
• positive direction for fan inclination angle

3 Rig menu
Option menu for setting:
• display screen brightness
• rig inclination sensor

72
Operator’s instructions
10. Directional control equipment

Menu Description
3.1 Setting display brightness
Setting 1-9.
• There is a slight delay before the display
brightness changes.
• Setting the clock, see the section Entering
digits.

3.2 The rig's inclination angles


Option menu:
• Displays the rig's inclination angles

3.2.1 Displays the rig's inclination angles


Show measured angles:
• Rig inclination longitudinally
• Rig inclination laterally

73
Operator’s instructions
10. Directional control equipment

Menu Description
4 Diagnostic menu
Option menu:
• Fault finding, Modules

4.1 Modules
Shows module status:
• Green = OK
• Red = Error
• Black = Selected module

Press Enter to view further information about the


selected module

5 User menu
Also called “Password menu”
Menu for entering a password. A password is
required for access to certain menus.

Symbols
The table explains the symbols used by Atlas Copco's various programs for direc-
tional control. The programs do all contain all the symbols.

74
Operator’s instructions
10. Directional control equipment

Table: Symbols in menus


Symbol Explanation Symbol Explanation
Settings and information concerning Fault finding
the rig.

1250 0080 73

1250 0080 76

Fan inclination angle sensor User


(calibration)

1250 0080 79

1250 0080 74

Display module Display brightness

1250 0080 80 1250 0080 81

Sensor angles Calibration of angular sensor

=0
1250 0080 83 1250 0085 28

Rig inclination sensor Calibrating rig inclination sensors


=0
1250 0085 42

Lookout angle, (fan inclination, feed Horizontal angle shown when the
tilt). The arrow moves with changes lookout angle is not shown, i.e. when
in feeder position. the feeder rotates to close to the
horizontal

Rotation. The arrow moves with Deviation from the reference plane
changes in feeder position. (distance indication)

Positive rotation direction Positive inclination direction

1250 0080 85

1250 0080 86

Cradle position Settings and information regarding


the angular sensors.
1250 0080 91

1250 0080 78

• Directional control FAM and ARI Settings and information regarding


250 cm 157/1257 = length of full-depth angle display and hole depth
drilled hole (i.e. the maximum 1250 0080 77
measurement.
depth that can be drilled with the
1250 0085 41
current drill steel).
• Other directional equipment, ARI
= length of drill steel

75
Operator’s instructions
10. Directional control equipment

Symbol Explanation Symbol Explanation


Penetration rate Hole Depth

1250 0080 88
1250 0080 89

Zero point for rotation angle The value displays the divergence of
90
the drill bit at hole bottom
23 cm
0 1250 0076 13

180

1250 0080 90
270

Warning. An error has occurred. Boom swing

1250 0085 24

Longitudinal inclination of rig Lateral inclination of rig

1250 0085 45 1250 0085 46

Feed lookout Feed Rotation

1250 0085 29 1250 0085 30

Feed swing Boom lift

1250 0085 32

Boom swing Feed swing (left)

Feed swing (right) Boom extension

Feed lookout down Feed lookout up

1250 0085 40 1250 0085 39

Button Button
Selects working menu for drift drilling Selects working menu for production
drilling
1250 0085 23
1250 0085 22

76
Operator’s instructions
10. Directional control equipment

Symbol Explanation Symbol Explanation


Button Button
=0 Sets parallel holding Sets relative reference direction

1250 0076 08 1250 0076 09

Button Button
Selects rig view Selects relative reference direction
view
1250 0089 83
1250 0076 10

77
Operator’s instructions
11. Climate unit

11. Climate unit

General
For the air conditioning system to operate at maximum efficiency, it is important to
keep the cabin as clean as possible. Rubbish and dirt could otherwise get into the sys-
tem and clog it.

Air conditioning always works best if the cabin doors are kept closed.

Periodically check the sight glass by the condenser. Air bubbles in the glass indicate
that system refrigerant is running low. Charging the system with refrigerant must
always be carried out by authorised mechanics only.

Control panel

1 2 3
1250 0271 31

Figure: Control panel


1 Fan knob
2 Air conditioning, on/off
3 Air vent

The control panel is located in the cabin roof. The panel has a knob (1) with 3 fan set-
tings. An air nozzle (3) regulates the air in the cabin. The button (2) is used to switch
the air conditioning on/off.

78
Operator’s instructions
11. Climate unit

Tip

At high ambient temperature and when there is misting in the


cabin
To achieve the best cooling effect at high ambient temperature and if the cabin win-
dows mist up, the fastest way to demist the windows is to switch on the air condition-
ing. Switch on the air conditioning by pressing the button (2) and regulate the air
flow using the knob (1).

79

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