PowerLogix ION8800
PowerLogix ION8800
70002-0291-02
07/2016
Table of contents
Notices .................................. 6
Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . 9
ION8800 Models . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . 11
Meter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Meter Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Essailec Connections . . . . . . . . . . . . . . . . . . . . . 16
Step 1: Mount the Meter . . . . . . . . . . . . . . . . . . . 22
Step 2: Wire the Digital I/O . . . . . . . . . . . . . . . . . 24
Step 3: Wire the Voltage and Current Inputs . . . 25
Step 4: Wire the Communications . . . . . . . . . . . 31
Step 5: Wire the Power Supply . . . . . . . . . . . . . . 35
Step 6: Set Up the Meter Using the Front Panel 36
Step 7: Verify Meter Operation . . . . . . . . . . . . . . 42
Step 8: View Meter Data . . . . . . . . . . . . . . . . . . . . 46
Replacing the Battery . . . . . . . . . . . . . . . . . . . . . 48
Meter Security . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
PowerLogic™ ION8800 Installation Guide
Safety information
Important information
Read these instructions carefully and look at the equipment to become
familiar with the device before trying to install, operate, service or
maintain it. The following special messages may appear throughout
this bulletin or on the equipment to warn of potential hazards or to call
attention to information that clarifies or simplifies a procedure.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages following this symbol to avoid
possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
Please note
Electrical equipment should be installed, operated, serviced and maintained
only by qualified personnel. No responsibility is assumed by Schneider
Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the
construction, installation, and operation of electrical equipment and has
received safety training to recognize and avoid the hazards involved.
Notices
FCC Part 15 notice
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off and on, the user
is encouraged to try to correct the interference by one or more of the following measures.
This equipment uses the following Universal Service Order Codes (“USOC”) jacks: RJ11.
A plug and jack used to connect this equipment to the premises wiring and telephone network must comply with the
applicable FCC Part 68 rules and requirements adopted by the ACTA. A compliant telephone cord and modular
plug or compliant modular jack is provided with this product.
The REN is used to determine the number of devices that may be connected to a telephone line. Excessive RENs
on a telephone line may result in the devices not ringing in response to an incoming call. In most but not all areas,
the sum of RENs should not exceed five (5.0). To be certain of the number of devices that may be connected to a
line, as determined by the total RENs, contact the local telephone company. The REN for this product is part of the
product identifier that has the format US: AAAEQ##TXXXX. The digits represented by ## are the REN without a
decimal point (e.g., 03 is a REN of 0.3).
If this equipment, Digital Power Meter with Internal Modem, causes harm to the telephone network, the telephone
company will notify you in advance that service may be temporarily discontinued. When advance notice is not
practical, the telephone company will notify you as soon as possible. You will also be advised of your right to file a
complaint with the FCC if you believe it is necessary.
The telephone company may make changes in its facilities, equipment, operations or procedures that could affect
the operation of this equipment. If this happens, the telephone company will provide advance notice in order for you
to make necessary modifications to maintain uninterrupted service.
If you experience trouble with this equipment, Digital Power Meter with Internal Modem, please contact Schneider
Electric at 615-287-3400. If this equipment is causing harm to the telephone network, the telephone company may
request that you disconnect this equipment until the problem is resolved.
Connection to party line service is subject to state tariffs. Contact the state public utility commission, public service
commission or corporation commission for information.
If your premises has specially wired alarm equipment connected to the telephone line, ensure that the installation
of this Digital Power Meter with Internal Modem does not disable your alarm equipment. If you have questions about
what will disable alarm equipment, consult your telephone company or a qualified installer.
Safety precautions
Installation, wiring, testing and service must be performed in accordance
with all local and national electrical codes.
NOTE
Do not perform Dielectric (Hi-Pot) or Megger testing on the ION8800 because its
internal surge protection circuitry starts functioning at levels below typical Hi-Pot
voltages. Contact your local Schneider Electric representative for more information on
device specifications and factory testing
WARNING
UNINTENDED OPERATION
Do not use the meter for critical control or protection applications where human or equipment
safety relies on the operation of the control circuit.
Failure to follow these instructions can result in death or serious injury or equipment
damage.
ION8800 Models
Available Options
I/O Options
Meter Overview
Meter Front (Cover Closed)
Operational
LEDs Navigation
Buttons
Display
Optical
Communications
Port
Sealed
Operational Buttons
LEDs
Navigation
Display Buttons
Optical Battery
Communications Cover
Port
Meter Back
Communications
Module Cover
Plate
Essailec
Connector Ground
Terminal
DEMAND RESET: Press this button to reset all maximum demand registers.
Not accessible when cover is sealed.
TEST MODE: Press this button to enter Test Mode. Billable quantities do not
accumulate when meter is in Test Mode. Not accessible when cover is
sealed.
ALT CONFIG: Press this button to enter the Alternate Configuration menu. Not
accessible when cover is sealed.
MASTER RESET: Press this button to reset meter quantities. Not accessible
when cover is sealed.
SPARE: This button is not currently implemented. Not accessible when cover
is sealed.
Meter Labels
Front of Meter (Cover Closed)
Voltage and
Current
Ratings
Transformer
Factors and
Energy Pulse
Nameplate Weight Factors
Removable Removable
User Label User Label
50.0
mm
(1.97“)
13.0 mm
(0.51”)
60.0 mm
(2.36“)
44.0 mm
(1.73“)
Unit Dimensions
Meter dimensions conform to DIN standard 43862.
132.2
mm
(5.21“)
4.6 mm
(0.18“)
190.5 mm
(7.50“) M3
202.1 mm Thread
(7.96“) Screw
111.8 mm
(4.40“)
mm
1.6 ”)
31 2.27
(1
132.5 mm
(5.22“)
3U high
46
1
(18 .0 - 4
.15 69
- 1 .0 m
8.4 m
6“)
48 57.2 mm
2 (2.25“)
to ( .0
fit 18.9 mm
19 8“
inc )
hr
ac
k
Essailec Connections
Voltage, current, power supply, I/O and communication connections are
made via the Essailec connector on the rear of the meter. Meters can be
ordered with multiple connector configurations.
Rack
Meter
This pinout drawing details the various pins
on the meter side of the connector. The table
below maps the pins to their corresponding
inputs and outputs in the meter.
Code 13
Code 07
E
Code 17
Code 05
D
Code 15
C
Code 03
Code 13
B
Code 01
Rack
Meter
This pinout drawing details the various pins
on the meter side of the connector. The table
below maps the pins to their corresponding
inputs and outputs in the meter.
Code 15
Code 07
E
Code 17
Code 05
D
Code 15
C
Code 03
Code 13
B
Code 01
Essailec Connector
Meter Port Description
Pin
Current I11 A01 standard
Measurement
Inputs I12 A1 standard
I21 A02 standard
I22 A2 standard
I31 A03 standard
I32 A3 standard
I41 A04 optional
I42 A4 optional
Voltage Uref B0 standard
Measurement
Inputs U1 B1 standard
U2 B2 standard
U3 B3 standard
Form A Outputs DO7 & DO8 K B4 standard; Common
DO5 & DO6 K B5 standard; Common
DO5 B6 standard; NO
DO6 B7 standard; NO
DO7 B8 standard; NO
DO8 B9 standard; NO
Form C Solid-state DO1 & DO2 K C0 standard; Common
Relays
DO1 C1 standard; NO
DO1 C2 standard; NC
DO2 C3 standard; NO
DO2 C4 standard; NC
DO3 & DO4 K C5 standard; Common
DO3 C6 standard; NO
DO3 C7 standard; NC
DO4 C8 standard; NO
DO4 C9 standard; NC
Unused - D0 Unused
- D1 Unused
- D2 Unused
- D3 Unused
Form A Outputs DO11 & DO12 K D4 standard; Common
DO9 & DO10 K D5 standard; Common
DO9 D6 standard; NO
DO10 D7 standard; NO
DO11 D8 standard; NO
DO12 D9 standard; NO
Form C Mechanical Alarm K E0 standard; Common
Relay
Alarm E1 standard; NO
Alarm E2 standard; NC
Essailec Connector
Meter Port Description
Pin
Digital Inputs or DI-SCOM (or RS-485 E5 standard; Common
RS-485 Com Shield)
DI1 (or RS-485 +) E6 RS-485 +
DI2 (or RS-485 -) E7 RS-485 -
DI3 (or unused) E8 standard
- E3 Unused
Power Supply Power Supply N/- E4 Power Supply neutral (-)
Inputs
(AC/DC) Power Supply L/+ E9 Power Supply line (+)
Rack
Meter
This pinout drawing details the various pins
on the meter side of the connector. The table
below maps the pins to their corresponding
inputs and outputs in the meter.
Code 15
Code 07
D
Code 15
C
Code 03
Code 15
B
Code 05
Essailec Connector
Meter Port Description
Pin
Current I11 A01 standard
Measurement
Inputs I12 A1 standard
I21 A02 standard
I22 A2 standard
I31 A03 standard
I32 A3 standard
I41 A04 optional
I42 A4 optional
Voltage Uref B0 standard
Measurement
Inputs U1 B1 standard
U2 B2 standard
U3 B3 standard
Digital Inputs DI-SCOM B5 standard; Common
DI1 B6 standard
DI2 B7 standard
DI3 B8 standard
Power Supply Power Supply N/- B4 Power Supply neutral (-)
Inputs (AC/DC)
Power Supply L/+ B9 Power Supply line (+)
Form C Solid-state DO1 & DO2 K C0 standard; Common
Relays
DO1 C1 standard; NO
DO1 C2 standard; NC
DO2 C3 standard; NO
DO2 C4 standard; NC
DO3 & DO4 K C5 standard; Common
DO3 C6 standard; NO
DO3 C7 standard; NC
DO4 C8 standard; NO
DO4 C9 standard; NC
Form C Mechanical Alarm K D0 standard; Common
Relay
Alarm D1 standard; NO
Alarm D2 standard; NC
- D3 Unused
RS-485 Com RS-485 Shield D5 RS-485 Shield
RS-485 + D6 RS-485 +
RS-485 - D7 RS-485 -
- D8 Unused
IRIG-B Clock IRIG-B input common D4 optional; clock synch
Synchronization input Common
Input
IRIG-B input D9 optional; clock synch
input
Installation
1. Connect the ground terminal on the rear of the meter to a good earth
ground on the rack, using a 3.3 mm2 (12 AWG) wire. Ensure that the
terminal nut is tightened down securely onto the ground wire. The wire
must be a minimum of 30 cm long (11.8”) to allow racking and
unracking.
Meter Ground
Terminal 2. Slide the meter into the DIN standard 43862 rack (half-width 19 inch/
482.6 mm rack with plug-in Essailec connector).
465 mm (13.31”)
37.9
mm
451 mm (17.76”) 7 mm
(0.28”
133 mm
(5.24”)
Chassis
M6
Meter Rack
Essailec Essailec
ION8800
Meter
482.6 mm (19”)
Rack
Slot-head
Screws x
NOTE
The appropriate Volts Mode setting is included with each wiring diagram. Refer to Step
6 to learn how to configure Volts Mode on the meter.
CT & PT Selection
Consult your local instrument transformer expert, either at the local utility or
through a vendor or supplier, to obtain CT and PT selection standards for
high accuracy revenue metering applications in your regions.
LINE
LOAD
288 V L-N / 500 V L-L max.
LOAD
LINE
Phase 2 voltage (U2) displayed by meter is derived from phase 1 and phase
3, not measured. U2 will display a value even if no voltage is present on
Phase 2. U2 values are only accurate for balanced loads.
LOAD
LINE
When the common or star point of a 3-wire Wye system is grounded, the
meter may be connected directly without using PTs, provided that the phase
voltages are within the meter’s range.
LOAD
LINE
LOAD
LINE
LOAD
288 V L-N / 500 V L-L max. Use PTs for higher voltages.
The Communications module cover plate (found on the back of the meter)
should never be removed unless a communications module is installed in its
place.
100Base-FX (Fiber)
Wire Type 62.5/125 micrometer multimode fiber optic cable
Connector Type SC
Maximum Length 2000 m (6562 ft) full duplex
400 m (1312 ft) half duplex
SC type fiber Data Rate 100 Mbps
cables Isolation Optical
NOTE
Ethernet connection should be made to either the Fiber port or RJ45 port, not both, or
communications conflicts may result.
NOTE
The port number for each protocol can be changed from their existing assignment
using ION Setup. See PowerLogic ION8800 energy and power quality meter user
manual for more information.
Pin 3: Ring
Pin 4: Tip
BASIC SETUP
DEMAND SETUP
COM1 SETUP
COM2 SETUP
COM3 SETUP
COM4 SETUP
NETWORK SETUP
FORMAT SETUP
DISPLAY SETUP
SECURITY SETUP
The following example shows Volts Mode setup using the meter front panel.
Press and
Pres
Pres Pres
Pres
Press ALT/ENTER and Use arrow buttons to Use arrow buttons to Use arrow buttons to
hold for 3 seconds move up and down in move up and down in move up and down in
to enter Setup Mode list. Press ALT/ENTER list. Press ALT/ENTER list. Press ALT/ENTER
from Display Mode. to select Basic Setup. to select Volts Mode. to select 4W-WYE.
The following table lists all settings that can be configured via the front
panel, with the meter cover seal in place.
current transformer
I4 Secondary Secondary rating for the I4 1,0 - 999 999,00 5
current transformer
U1 Polarity The polarity of the Potential Normal or Inverted Normal
Transformer on U1
U2 Polarity The polarity of the Potential Normal or Inverted Normal
Transformer on U2
U3 Polarity The polarity of the Potential Normal or Inverted Normal
Transformer on U3
I1 Polarity The polarity of the Current Normal or Inverted Normal
Transformer on I1
I2 Polarity The polarity of the Current Normal or Inverted Normal
Transformer on I2
I3 Polarity The polarity of the Current Normal or Inverted Normal
Transformer on I3
I4 Polarity The polarity of the Current Normal or Inverted Normal
Transformer on I4
Phase Rotation Power system’s phase 123, 132 123
rotation
SWD Subinterval Intervals used to compute 1 to 5 940 600
your Sliding Window Demand
Demand
values
SWD # The number of SWD periods 1 to 15 3
Subintervals in use
SWD Pred Resp - 0,00 to 99,00 70
Protocol Specifies which protocol is None, ION, Modbus ION
active RTU, DNP, DLMS,
Factory
Baud Rate Specifies COM port baud rate 1 200 to 19 200 9 600
during serial communications
COM1
Baud Rate1
during serial communications
Transmit Delay Specifies the meter’s transmit 0 to 1,0 0,010
delay setting (in seconds)
Unit ID Identifies the meter during 1 to 9 999 From serial
serial communications number2
used) 255.255.255.255
SMTP Address Specifies location of SMTP 000.000.000.000 to None
Server 255.255.255.255
10/100 BT Config Set Ethernet connection Base10-T, Base100-TX, Auto
speed Auto
100 FX Config Sets the duplex Half-duplex, Full-duplex Half-duplex
Port Enable Specifies if the port is enabled Webserver, FTP, DNP Enabled
or disabled over TCP, ION over TCP,
Modbus over TCP,
Modbus TCP, Telnet
Phase Labels Specifies how phases are ABC, RST, XYZ, RYB, 123
labelled 123
PF Symbol LD (leading)/LG (lagging) LD/LG, +/-, CAP/IND LD/LG
Digit Group Specifies symbols used to 1000.0 or 1,000.0 or 1000,0
delimit thousands and decimal 1000,0
place holder
Date Format Specifies how dates are MM/DD/YYYY, DD/MM/ MM/DD/
displayed YYYY, YYYY/MM/DD YYYY
Format
(in seconds)
TEST Mode TO Defines how long the meter — 30 minutes
remains in TEST mode before
switching back to NORM
mode
Display Scale Determines the scale applied 1 to 999 999 1000
to displayed parameters
Scaling Mode Specifies whether parameters Multiply or Divide Divide
are divided or multiplied by the
scale before being displayed
Delta Vectors Specifies how vector System or Instrument System
diagrams are displayed when
in Delta mode
The following table lists all settings that can be configured using the ALT
CONFIG menu (not available when meter cover is sealed).
Power (green) Bottom LED indicates the meter is powered. The light should
always remain on when the meter is in service.
Phasor Diagrams
You can also view the meter’s phasor diagram in real time. Use the Phasor
Viewer available in ION Setup v2.1 and later (free to download from the
website) to verify your meter’s wiring. See the ION Setup online help for
details.
NOTE
The following DELTA phasor diagrams are represented in system mode.
I3
I2 I1
Rotation 123
Rotation 132
U12
U12
I2
I1
I3
U23 U31
ALT mode
Press the Alt/Enter button once for ALT display modes. Press the Up or
Down buttons to scroll through displays.
NOTE
PB = Previous Billing period.
TEST Mode
Hardware Locked Meter Open cover and press TEST mode button (see
“Front Panel Button Functions” on page 13)
NOTE
The meter always returns to NORM mode after exiting TEST mode.
NOTE
Replacing the battery on an unpowered meter resets the internal clock and may affect
revenue parameters.
Battery
Connector
Battery
Battery
5. Connect the new battery’s wire to the meter. and place the battery in the
housing.
6. Replace the battery cover and the Phillips screw.
7. Close the cover of the meter.
Meter Security
Security features depend on the meter ordering options. See below.
For a complete list of locked values specific to your meter and its firmware,
contact Technical Support.
Meter Seals
Rear of
Meter Case
Sealing Bars
Front of Meter
The meter incorporates sealing bars and chassis screws with through-
holes, through which traditional lead/wire seals can be inserted. When
utilized, these lead/wire seals effectively prevent unauthorized personnel
from gaining access to meter internals or to buttons under the cover.
Sealing Bar
Screw with
Through-hole
Sealing Wire
Lead Sealing
2. Twist the wire and crimp the lead-sealing tab on to the wire.