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PowerLogix ION8800

This document provides installation instructions for the PowerLogic ION8800 energy and power quality meter. It includes safety precautions and outlines the 8 steps to mount the meter, wire inputs and outputs, set up the meter using the front panel, verify operation, and view meter data. Dimensions and connection diagrams are also included.

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0% found this document useful (0 votes)
124 views52 pages

PowerLogix ION8800

This document provides installation instructions for the PowerLogic ION8800 energy and power quality meter. It includes safety precautions and outlines the 8 steps to mount the meter, wire inputs and outputs, set up the meter using the front panel, verify operation, and view meter data. Dimensions and connection diagrams are also included.

Uploaded by

likho
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 52

PowerLogic™ ION8800

Energy & power quality meter


Installation guide

70002-0291-02
07/2016
Table of contents
Notices .................................. 6
Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . 9
ION8800 Models . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . 11
Meter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Meter Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Essailec Connections . . . . . . . . . . . . . . . . . . . . . 16
Step 1: Mount the Meter . . . . . . . . . . . . . . . . . . . 22
Step 2: Wire the Digital I/O . . . . . . . . . . . . . . . . . 24
Step 3: Wire the Voltage and Current Inputs . . . 25
Step 4: Wire the Communications . . . . . . . . . . . 31
Step 5: Wire the Power Supply . . . . . . . . . . . . . . 35
Step 6: Set Up the Meter Using the Front Panel 36
Step 7: Verify Meter Operation . . . . . . . . . . . . . . 42
Step 8: View Meter Data . . . . . . . . . . . . . . . . . . . . 46
Replacing the Battery . . . . . . . . . . . . . . . . . . . . . 48
Meter Security . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
PowerLogic™ ION8800 Installation Guide

Safety information

Important information
Read these instructions carefully and look at the equipment to become
familiar with the device before trying to install, operate, service or
maintain it. The following special messages may appear throughout
this bulletin or on the equipment to warn of potential hazards or to call
attention to information that clarifies or simplifies a procedure.

The addition of either symbol to a “Danger” or “Warning” safety label


indicates that an electrical hazard exists which will result in personal injury
if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages following this symbol to avoid
possible injury or death.

DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or
serious injury.

WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.

CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.

NOTICE is used to address practices not related to physical injury.

Please note
Electrical equipment should be installed, operated, serviced and maintained
only by qualified personnel. No responsibility is assumed by Schneider
Electric for any consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the
construction, installation, and operation of electrical equipment and has
received safety training to recognize and avoid the hazards involved.

© 2016 Schneider Electric. All rights reserved. 5


PowerLogic™ ION8800 Installation Guide

Notices
FCC Part 15 notice
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off and on, the user
is encouraged to try to correct the interference by one or more of the following measures.

Reorient or relocate the receiving antenna.


Increase the separation between the equipment and receiver.
Connect the equipment to an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.

This digital apparatus complies with CAN ICES-3(B) /NMB-3(B).

FCC Part 68 notice


This equipment complies with Part 68 of the FCC rules and the requirements adopted by the Administrative Council
for Terminal Attachments (ACTA). On the side of this equipment is a label that contains, among other information,
a product identifier in the format US: AAAEQ##TXXXX. If requested, this number must be provided to the telephone
company.

This equipment uses the following Universal Service Order Codes (“USOC”) jacks: RJ11.

A plug and jack used to connect this equipment to the premises wiring and telephone network must comply with the
applicable FCC Part 68 rules and requirements adopted by the ACTA. A compliant telephone cord and modular
plug or compliant modular jack is provided with this product.

The REN is used to determine the number of devices that may be connected to a telephone line. Excessive RENs
on a telephone line may result in the devices not ringing in response to an incoming call. In most but not all areas,
the sum of RENs should not exceed five (5.0). To be certain of the number of devices that may be connected to a
line, as determined by the total RENs, contact the local telephone company. The REN for this product is part of the
product identifier that has the format US: AAAEQ##TXXXX. The digits represented by ## are the REN without a
decimal point (e.g., 03 is a REN of 0.3).

If this equipment, Digital Power Meter with Internal Modem, causes harm to the telephone network, the telephone
company will notify you in advance that service may be temporarily discontinued. When advance notice is not
practical, the telephone company will notify you as soon as possible. You will also be advised of your right to file a
complaint with the FCC if you believe it is necessary.

The telephone company may make changes in its facilities, equipment, operations or procedures that could affect
the operation of this equipment. If this happens, the telephone company will provide advance notice in order for you
to make necessary modifications to maintain uninterrupted service.

If you experience trouble with this equipment, Digital Power Meter with Internal Modem, please contact Schneider
Electric at 615-287-3400. If this equipment is causing harm to the telephone network, the telephone company may
request that you disconnect this equipment until the problem is resolved.

There are no user serviceable parts in this equipment.

Connection to party line service is subject to state tariffs. Contact the state public utility commission, public service
commission or corporation commission for information.

If your premises has specially wired alarm equipment connected to the telephone line, ensure that the installation
of this Digital Power Meter with Internal Modem does not disable your alarm equipment. If you have questions about
what will disable alarm equipment, consult your telephone company or a qualified installer.

6 © 2016 Schneider Electric. All rights reserved.


PowerLogic™ ION8800 Installation Guide

Network compatibility notice for the internal modem


The internal modem in meters equipped with this option is compatible with the telephone systems of most countries
in the world. Use in some countries may require modification of the internal modem’s initialization strings. If problems
using the modem on your phone system occur, please contact Schneider Electric Technical Support.

© 2016 Schneider Electric. All rights reserved. 7


PowerLogic™ ION8800 Installation Guide

8 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

Safety precautions
Installation, wiring, testing and service must be performed in accordance
with all local and national electrical codes.

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH


• Apply appropriate personal protective equipment (PPE) and follow safe electrical work
practices. See NFPA 70E in the USA, CSA Z462 or applicable local standards.
• Turn off all power supplying this device and the equipment in which it is installed before
working on the device or equipment.
• Always use a properly rated voltage sensing device to confirm that all power is off.
• Treat communications and I/O wiring connected to multiple devices as hazardous live until
determined otherwise.
• Do not exceed the device’s rating for maximum limits.
• Always use grounded external CTs for current inputs.
• Do not perform Dielectric (Hi-Pot) or Megger testing on this device.
• Connect protective ground (earth) before turning on any power supplying this device.
• Do not use the data from the meter to confirm the power is off.
• Replace all devices, doors and covers before turning on power to this equipment.

Failure to follow these instructions will result in death or serious injury.

NOTE
Do not perform Dielectric (Hi-Pot) or Megger testing on the ION8800 because its
internal surge protection circuitry starts functioning at levels below typical Hi-Pot
voltages. Contact your local Schneider Electric representative for more information on
device specifications and factory testing

WARNING
UNINTENDED OPERATION
Do not use the meter for critical control or protection applications where human or equipment
safety relies on the operation of the control circuit.

Failure to follow these instructions can result in death or serious injury or equipment
damage.

© 2016 Schneider Electric. All rights reserved. 9


PowerLogic ION8800 Installation guide

ION8800 Models

Feature Set Data Recorders Description

C 5 (80 channels) Basic Tariff/Energy revenue meter

50 (800 channels) Feature Set C + EN50160 and IEC 61000-4-30 Class S


B compliant power quality monitoring
64 (1024 channels) Feature Set B + power quality analysis IEC 61000-4-30
A Class A (waveforms and transient capture with 1024
samples/cycle resolution)

Available Options

Logging and Current


Communications Security
Recording Inputs
 5 MB memory  Low Current  Optical IEC 1107  Standard
 10 MB memory (In=1A, 2A)  RS-485 and optical IEC  Hardware
 High Current 1107 locked
(In=5A)  Communications Module
(RS-485, RS-232, modem,
10-Base-T/100-Base-TX
Ethernet, 100-Base-FX Fiber
Ethernet)

I/O Options

Ordering Code Outputs Digital Inputs Com


 8 digital Form A solid-state outputs None One RS-485
A  1 Form C mechanical relay port on Essailec
 4 Form C solid-state outputs connector

 8 digital Form A solid-state outputs 3 Low voltage None


B  1 Form C mechanical relay
 4 Form C solid-state outputs
 8 digital Form A solid-state outputs 3 High voltage None
C  1 Form C mechanical relay
 4 Form C solid-state outputs
 1 Form C mechanical relay 3 Low voltage One RS-485
D  4 Form C solid-state outputs port on Essailec
 IRIG-B connector

 1 Form C mechanical relay 3 High voltage One RS-485


E  4 Form C solid-state outputs port on Essailec
 IRIG-B connector

10 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

Before You Begin


Before installing the meter, familiarize yourself with the steps in this guide
and read the safety precautions.

© 2016 Schneider Electric. All rights reserved. 11


PowerLogic ION8800 Installation guide

Meter Overview
Meter Front (Cover Closed)

Operational
LEDs Navigation
Buttons
Display

Optical
Communications
Port

Slot-head varh Cover Wh Slot-head


Screw Pulsing Seal Pulsing Screw
Port Port

Meter Front (Cover Open)

Sealed
Operational Buttons
LEDs
Navigation
Display Buttons

Optical Battery
Communications Cover
Port

Slot-head varh Cover Wh Slot-head


Screw Pulsing Seal Pulsing Screw
Port Port

Meter Back

Communications
Module Cover
Plate

Essailec
Connector Ground
Terminal

12 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

Front Panel Button Functions


ALT/ENTER: Press this button once to enter ALT mode. Press and hold to
enter Setup mode. In Setup mode, press this button to accept changes.

NAVIGATION: Press the UP / DOWN arrow buttons to highlight menu items, or


increment / decrement numbers. Press and hold to shift cursor left and right.

DEMAND RESET: Press this button to reset all maximum demand registers.
Not accessible when cover is sealed.

TEST MODE: Press this button to enter Test Mode. Billable quantities do not
accumulate when meter is in Test Mode. Not accessible when cover is
sealed.

ALT CONFIG: Press this button to enter the Alternate Configuration menu. Not
accessible when cover is sealed.

MASTER RESET: Press this button to reset meter quantities. Not accessible
when cover is sealed.

SPARE: This button is not currently implemented. Not accessible when cover
is sealed.

© 2016 Schneider Electric. All rights reserved. 13


PowerLogic ION8800 Installation guide

Meter Labels
Front of Meter (Cover Closed)

Voltage and
Current
Ratings

Transformer
Factors and
Energy Pulse
Nameplate Weight Factors
Removable Removable
User Label User Label

Removable User Labels

Insert user labels between bezel label


and plastic lid while cover is open.

50.0
mm
(1.97“)
13.0 mm
(0.51”)

60.0 mm
(2.36“)
44.0 mm
(1.73“)

14 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

Unit Dimensions
Meter dimensions conform to DIN standard 43862.

Front View of Meter

132.2
mm
(5.21“)

4.6 mm
(0.18“)
190.5 mm
(7.50“) M3
202.1 mm Thread
(7.96“) Screw

38.4 mm Side View of Meter


(1.51“)
260.0 mm
(10.24“)

111.8 mm
(4.40“)

Front of Rack View

mm
1.6 ”)
31 2.27
(1

132.5 mm
(5.22“)
3U high

46
1
(18 .0 - 4
.15 69
- 1 .0 m
8.4 m
6“)
48 57.2 mm
2 (2.25“)
to ( .0
fit 18.9 mm
19 8“
inc )
hr
ac
k

© 2016 Schneider Electric. All rights reserved. 15


PowerLogic ION8800 Installation guide

Essailec Connections
Voltage, current, power supply, I/O and communication connections are
made via the Essailec connector on the rear of the meter. Meters can be
ordered with multiple connector configurations.

Order Options B/C Circuit & Pinout Diagrams

Rack

Meter
This pinout drawing details the various pins
on the meter side of the connector. The table
below maps the pins to their corresponding
inputs and outputs in the meter.
Code 13
Code 07

E
Code 17
Code 05

D
Code 15

C
Code 03

Code 13

B
Code 01

16 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

Order Option A Circuit & Pinout Diagrams

Rack

Meter
This pinout drawing details the various pins
on the meter side of the connector. The table
below maps the pins to their corresponding
inputs and outputs in the meter.
Code 15
Code 07

E
Code 17
Code 05

D
Code 15

C
Code 03

Code 13

B
Code 01

© 2016 Schneider Electric. All rights reserved. 17


PowerLogic ION8800 Installation guide

Order Options A/B/C Essailec Connector Arrangement

Essailec Connector
Meter Port Description
Pin
Current I11 A01 standard
Measurement
Inputs I12 A1 standard
I21 A02 standard
I22 A2 standard
I31 A03 standard
I32 A3 standard
I41 A04 optional
I42 A4 optional
Voltage Uref B0 standard
Measurement
Inputs U1 B1 standard
U2 B2 standard
U3 B3 standard
Form A Outputs DO7 & DO8 K B4 standard; Common
DO5 & DO6 K B5 standard; Common
DO5 B6 standard; NO
DO6 B7 standard; NO
DO7 B8 standard; NO
DO8 B9 standard; NO
Form C Solid-state DO1 & DO2 K C0 standard; Common
Relays
DO1 C1 standard; NO
DO1 C2 standard; NC
DO2 C3 standard; NO
DO2 C4 standard; NC
DO3 & DO4 K C5 standard; Common
DO3 C6 standard; NO
DO3 C7 standard; NC
DO4 C8 standard; NO
DO4 C9 standard; NC
Unused - D0 Unused
- D1 Unused
- D2 Unused
- D3 Unused
Form A Outputs DO11 & DO12 K D4 standard; Common
DO9 & DO10 K D5 standard; Common
DO9 D6 standard; NO
DO10 D7 standard; NO
DO11 D8 standard; NO
DO12 D9 standard; NO
Form C Mechanical Alarm K E0 standard; Common
Relay
Alarm E1 standard; NO
Alarm E2 standard; NC

18 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

Essailec Connector
Meter Port Description
Pin
Digital Inputs or DI-SCOM (or RS-485 E5 standard; Common
RS-485 Com Shield)
DI1 (or RS-485 +) E6 RS-485 +
DI2 (or RS-485 -) E7 RS-485 -
DI3 (or unused) E8 standard
- E3 Unused
Power Supply Power Supply N/- E4 Power Supply neutral (-)
Inputs
(AC/DC) Power Supply L/+ E9 Power Supply line (+)

© 2016 Schneider Electric. All rights reserved. 19


PowerLogic ION8800 Installation guide

Order Options D/E Circuit & Pinout Diagrams

Rack

Meter
This pinout drawing details the various pins
on the meter side of the connector. The table
below maps the pins to their corresponding
inputs and outputs in the meter.
Code 15
Code 07

D
Code 15

C
Code 03

Code 15

B
Code 05

Order Options D/E Essailec Connector Arrangement

20 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

Essailec Connector
Meter Port Description
Pin
Current I11 A01 standard
Measurement
Inputs I12 A1 standard
I21 A02 standard
I22 A2 standard
I31 A03 standard
I32 A3 standard
I41 A04 optional
I42 A4 optional
Voltage Uref B0 standard
Measurement
Inputs U1 B1 standard
U2 B2 standard
U3 B3 standard
Digital Inputs DI-SCOM B5 standard; Common
DI1 B6 standard
DI2 B7 standard
DI3 B8 standard
Power Supply Power Supply N/- B4 Power Supply neutral (-)
Inputs (AC/DC)
Power Supply L/+ B9 Power Supply line (+)
Form C Solid-state DO1 & DO2 K C0 standard; Common
Relays
DO1 C1 standard; NO
DO1 C2 standard; NC
DO2 C3 standard; NO
DO2 C4 standard; NC
DO3 & DO4 K C5 standard; Common
DO3 C6 standard; NO
DO3 C7 standard; NC
DO4 C8 standard; NO
DO4 C9 standard; NC
Form C Mechanical Alarm K D0 standard; Common
Relay
Alarm D1 standard; NO
Alarm D2 standard; NC
- D3 Unused
RS-485 Com RS-485 Shield D5 RS-485 Shield
RS-485 + D6 RS-485 +
RS-485 - D7 RS-485 -
- D8 Unused
IRIG-B Clock IRIG-B input common D4 optional; clock synch
Synchronization input Common
Input
IRIG-B input D9 optional; clock synch
input

© 2016 Schneider Electric. All rights reserved. 21


PowerLogic ION8800 Installation guide

Step 1: Mount the Meter


Meter Battery Considerations
The meter’s battery life expectancy depends on both temperature and the
amount of time the meter is without power. For typical installations, the
battery should last 10 years minimum at 25ºC meter ambient operating
temperature. The battery is field replaceable (see “Replacing the Battery” on
page 47).

Environmental Specifications (IEC62052-11)


Mounting Location Indoor use
Metrological -10 to +45ºC (14 to +113ºF)
Operating Range -25 to +55ºC (-13 to +131ºF)
No formation of ice
Max. Altitude 2000 metres (6562 feet) above sea level
Display Operating Range -10 to +60ºC (14 to +140ºF)
Storage Range -25 to +70ºC (-13 to +158ºF)
Relative Humidity Range 5 to 95% non-condensing
Enclosure Rating IP51 (IEC60529)

Installation
1. Connect the ground terminal on the rear of the meter to a good earth
ground on the rack, using a 3.3 mm2 (12 AWG) wire. Ensure that the
terminal nut is tightened down securely onto the ground wire. The wire
must be a minimum of 30 cm long (11.8”) to allow racking and
unracking.
Meter Ground
Terminal 2. Slide the meter into the DIN standard 43862 rack (half-width 19 inch/
482.6 mm rack with plug-in Essailec connector).
465 mm (13.31”)
37.9
mm

451 mm (17.76”) 7 mm
(0.28”
133 mm
(5.24”)

Cut-out for 482.6 mm (19”)


57.1
mm

Chassis

M6

3. Ensure the rear connector fits tightly.


4. Tighten the two slot-head screws (M3 thread) into the front of the meter
rack, to hold the meter firmly in place.

22 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

Meter Rack
Essailec Essailec

ION8800
Meter
482.6 mm (19”)
Rack
Slot-head
Screws x

© 2016 Schneider Electric. All rights reserved. 23


PowerLogic ION8800 Installation guide

Step 2: Wire the Digital I/O


Form C Digital Output: Mechanical Alarm Relay
Contacts common, NO, NC
Max. Switching Voltage 250 VAC/125 VDC (internally limited to 300 V peak)
Max. Switching Current 1 A AC/0.1 A DC
Operate Time (max.) 8 ms
Release Time (max.) 4 ms
Isolation to Ground 2,000 VAC for 60 s (50 Hz)
Rating Installation category II (local), Pollution degree 2
Minimum Operations 5,000,000

Form C Digital Output: Solid State Relay Outputs DO1 - DO4


Excitation External only
Contacts common, NO, NC
Max. Switching Voltage 250 VDC/ 210 VAC (internally limited to 350 V peak)
Max. Switching Current 100 mA AC/DC
Isolation to Ground 2,000 VAC for 60 s (50 Hz)
Rating Installation category II (local), Pollution degree 2

Form A Digital Outputs: Solid State Relay Outputs DO5 -


DO12
Excitation External only
Max. Switching Voltage 250 VDC/ 210 VAC (internally limited to 350 V peak)
Max. Switching Current 100 mA AC/DC
Isolation to Ground 2,000 VAC for 60 sec. (50 Hz)
Rating Installation category II (local), Pollution degree 2

Digital Inputs: Solid State DI1 - DI3


Excitation External only
Minimum Pulse Width 1 ms
Maximum Pulse Rate 20 Hz
Timing Resolution 1 ms
Updated ½ cycle (does not affect timing resolution)
Isolation to Ground and to 2,000 VAC for 60 sec. (50 Hz)
Contacts
Rating Installation category II (local), Pollution degree 2
Hi-Voltage Range 75 - 280 VDC or VAC (RMS)
Lo-Voltage Range 15 - 75 VDC or VAC (RMS)
Hi-Voltage Input Impedance 100 k
Lo-Voltage Input Impedance 20 k

24 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

Step 3: Wire the Voltage and Current Inputs


Voltage Inputs
Inputs U1, U2, U3, Uref
Accuracy and Rating 57 - 288 L-N VAC RMS
Range 99 - 500 L-L VAC RMS
Fault Capture 1200 V peak (L-N)
Overload 1500 VAC RMS continuous
Dielectric Withstand 3320 VAC RMS at 50 Hz for 60 s
Input Impedance 5 M/phase (phase - Vref)
Rating Measurement category IV

Current Inputs: High Current Option


Accuracy Range 0.05 - 10 A autoranging
Rated Nominal 5A
Starting Current 0.001 A RMS
Max. Current 10 A
Fault Capture 14 A peak
Max. Voltage 288 V RMS (Cat IV IEC 61010-1)
Overload 200 A RMS for 0.5 s, non-recurring
Dielectric Withstand 3320 VAC RMS at 50 Hz for 60 s
Burden 0.25 VA per phase (at 5 A)
Impedance 10 m per phase
Rating Measurement category IV

Current Inputs: Low Current Option


Accuracy Range 0.01 - 6 A autoranging
Rated Nominal 1 A and 2 A
Starting Current 0.001 A RMS
Max Current 10 A
Fault Capture 14 A peak
Max. Voltage 288 V RMS (Cat IV IEC 61010-1)
Overload 200 A RMS for 0.5 s, non-recurring
Dielectric Withstand 3320 VAC RMS at 50 Hz for 60 s
Burden 0.01 VA per phase (at 1 A)
Impedance 10 m per phase
Rating Measurement category IV

NOTE
The appropriate Volts Mode setting is included with each wiring diagram. Refer to Step
6 to learn how to configure Volts Mode on the meter.

© 2016 Schneider Electric. All rights reserved. 25


PowerLogic ION8800 Installation guide

CT & PT Selection
Consult your local instrument transformer expert, either at the local utility or
through a vendor or supplier, to obtain CT and PT selection standards for
high accuracy revenue metering applications in your regions.

26 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

4-Wire Wye, 3-Element, Direct Connection Diagram

LINE

LOAD
288 V L-N / 500 V L-L max.

VOLTS MODE = 4W-Wye

4-Wire Wye, 3-Element, 3 PTs Connection Diagram

LOAD
LINE

Use PTs for voltages over 288 V L-N / 500 V L-L.

Wye (Star) wiring for PT primaries and secondaries.

VOLTS MODE = 4W-Wye

4-Wire Wye, 2½-Element, 2 PTs Connection


LOAD
LINE

© 2016 Schneider Electric. All rights reserved. 27


PowerLogic ION8800 Installation guide

Phase 2 voltage (U2) displayed by meter is derived from phase 1 and phase
3, not measured. U2 will display a value even if no voltage is present on
Phase 2. U2 values are only accurate for balanced loads.

VOLTS MODE = 3W-Wye

3-Wire Solid-Grounded Wye, 3-Element, Direct Connection

LOAD
LINE

When the common or star point of a 3-wire Wye system is grounded, the
meter may be connected directly without using PTs, provided that the phase
voltages are within the meter’s range.

VOLTS MODE = 4W-Wye

3-Wire Delta, 2½-Element, Direct Connection


LOAD
LINE

500 V L-L max.

VOLTS MODE = Delta

28 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

3-Wire Delta, 2-Element 2 PTs & 2 CTs

LOAD
LINE

Use PTs for voltages over 500 V L-L.

VOLTS MODE = Delta

3-Wire Delta, 2½-Element, 2 PTs & 3 CTs

LOAD
LINE

Use PTs for voltages over 500 V L-L

VOLTS MODE = Delta

Single Phase Connection Diagram


LINE

LOAD

PF = 0.9 (25°) Lag

288 V L-N / 500 V L-L max. Use PTs for higher voltages.

VOLTS MODE = Single

© 2016 Schneider Electric. All rights reserved. 29


PowerLogic ION8800 Installation guide

Using Potential Transformers


System Mode Voltage Range Requires PTs
Wye/ up to 288 V L-N or 500 V L-L no
Single Phase
over 288 V L-N or 500 V L-L yes
Delta up to 480 V L-L no
over 480 V L-L yes

30 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

Step 4: Wire the Communications


ION8800 meters are equipped with one standard optical port. Other
communications ports are available as options.

The Communications module cover plate (found on the back of the meter)
should never be removed unless a communications module is installed in its
place.

Infrared Connections (COM1)


Connect an optical probe cable (not included) to communicate between the
meter optical port and a PC serial port.

Interface IEC 1107 optical port


Location Front of meter
Data Rate 1,200 – 19,200 bps
Isolation Optical
Duplex Half

RS-485 Connections (COM2 and COM3)


Ports Available COM2: optional module or Essailec
COM3: optional module only
Connectors Captured-wire (+, –, Common*, Shield)
Wire Shielded 2 or 3-conductor RS-485 cable
Maximum Cable Length 1219 m (4,000 ft) total for entire bus
Data Rate 300 – 57,600 bps
Maximum Devices (per bus) 32
Isolation Optical
Duplex Half

* Use optional Common wire for improved communications performance.

RS-232 Connections (COM3 optional module)


DB9 Null Modem
5 1
Wiring Diagram
Null modem cable pinout
Pin 3 -Transmit Data - Pin 2
Pin 2 -Receive Data - Pin 3
9 6 Pin 7 -Request to Send- Pin 8
DTE DTE Pin 8 -Clear to Send- Pin 7
(computer) (meter) Pin 5 -Signal Ground- Pin 5
Pin 6 -Data Set Ready- Pin 4
Pin 4 -Data Terminal Ready- Pin 6

Meter Connected to Meter Connected to


Specification
Computer External Modem
Connector Type DB9 female end for mating with male connector on the meter
Wire Null modem RS-232 cable Straight-through RS-232 cable
Maximum Cable Length 15.2 m (50 ft)
Data Rate 300 – 115,200 bps

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PowerLogic ION8800 Installation guide

Meter Connected to Meter Connected to


Specification
Computer External Modem
Connector Type DB9 female end for mating with male connector on the meter
Isolation Optical
Duplex Full

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PowerLogic ION8800 Installation guide

Ethernet Connections (optional module)


10Base-T/100Base-TX
Pin 1: Transmit Data +
Pin 2: Transmit Data -
Pin 3: Receive Data
-

Pin 6: Receive Data +

Wire Type High quality Category 3 or 5 unshielded twisted pair cable


Connector Type RJ45 modular
Maximum Length 100 m (328 ft)
Type IEEE 802.3 10Base-T/100Base-TX for 10/100 Mbps base band CSMA/CD
LANs
Data Rate 10/100 Mbps
Isolation Transformer isolated to 1500 VAC/2250 VDC RMS
Max. Connections Allowed 8 simultaneous

100Base-FX (Fiber)
Wire Type 62.5/125 micrometer multimode fiber optic cable
Connector Type SC
Maximum Length 2000 m (6562 ft) full duplex
400 m (1312 ft) half duplex
SC type fiber Data Rate 100 Mbps
cables Isolation Optical

NOTE
Ethernet connection should be made to either the Fiber port or RJ45 port, not both, or
communications conflicts may result.

Only one EtherGate


connection per port Ethernet TCP/IP Service Ports
is allowed at a time
Protocol Port
ION 7700
Modbus RTU 7701
Modbus TCP 502
EtherGate (COM2) 7802
EtherGate (COM3) 7803
DNP TCP 20,000
Web Server 80
Telnet 23

NOTE
The port number for each protocol can be changed from their existing assignment
using ION Setup. See PowerLogic ION8800 energy and power quality meter user
manual for more information.

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PowerLogic ION8800 Installation guide

Internal Modem Connection (COM4 optional module)

Pin 3: Ring
Pin 4: Tip

Connector Type RJ11


Wire Type Part 68 compliant telephone cord
Data Rate 300 bps – 56 kbps
Error Correction V.42 LAPM, MNP 2-4, V.44
Data Compression V.42 bis/MNP 5

34 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

Step 5: Wire the Power Supply


ION8800 power supply connections are found on the Essailec connector.

Single Phase Power Supply


Rated Inputs 85 - 240 VAC ±10% (47 - 63 Hz)
110 - 270 VDC ±10%
Rating Installation category II (local), Pollution degree 2
Fuse for N/- Dielectric Withstand 2,000 VAC RMS for 60s (50Hz)
terminal required if Max. Burden 9 W (20 VA) for base unit without comm module
neutral is
ungrounded. Ride-through Min: 120 ms (6 cycles @ 50 Hz)
Typical: 0.5 - 5 s (depending on input voltage and
configuration)

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PowerLogic ION8800 Installation guide

Step 6: Set Up the Meter Using the Front Panel


The following Setup screens are available for meter configuration via the
front panel:

BASIC SETUP
DEMAND SETUP
COM1 SETUP
COM2 SETUP
COM3 SETUP
COM4 SETUP
NETWORK SETUP
FORMAT SETUP
DISPLAY SETUP
SECURITY SETUP

The following example shows Volts Mode setup using the meter front panel.

Press and

Pres

Pres Pres
Pres

Press ALT/ENTER and Use arrow buttons to Use arrow buttons to Use arrow buttons to
hold for 3 seconds move up and down in move up and down in move up and down in
to enter Setup Mode list. Press ALT/ENTER list. Press ALT/ENTER list. Press ALT/ENTER
from Display Mode. to select Basic Setup. to select Volts Mode. to select 4W-WYE.

36 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

The following table lists all settings that can be configured via the front
panel, with the meter cover seal in place.

Menu Setting Description Range (Values) Default


Volts Mode The power system’s 4W-WYE 4W-WYE
configuration – WYE, DELTA, DELTA
etc. 3W-WYE
SINGLE
DEMO
PT Primary The Potential Transformer’s 1 to 999 999 999 120,00
primary winding voltage rating
PT Secondary The Potential Transformer’s 1 to 999 999 999 120,00
secondary winding voltage
rating
CT Primary The Current Transformer’s 1 to 999 999 999 5
primary winding current rating
CT Secondary The Current Transformer’s 1 to 999 999 999 5
secondary winding current
rating
I4 Primary Primary rating for the I4 1,0 - 999 999,00 5
Basic Setup

current transformer
I4 Secondary Secondary rating for the I4 1,0 - 999 999,00 5
current transformer
U1 Polarity The polarity of the Potential Normal or Inverted Normal
Transformer on U1
U2 Polarity The polarity of the Potential Normal or Inverted Normal
Transformer on U2
U3 Polarity The polarity of the Potential Normal or Inverted Normal
Transformer on U3
I1 Polarity The polarity of the Current Normal or Inverted Normal
Transformer on I1
I2 Polarity The polarity of the Current Normal or Inverted Normal
Transformer on I2
I3 Polarity The polarity of the Current Normal or Inverted Normal
Transformer on I3
I4 Polarity The polarity of the Current Normal or Inverted Normal
Transformer on I4
Phase Rotation Power system’s phase 123, 132 123
rotation
SWD Subinterval Intervals used to compute 1 to 5 940 600
your Sliding Window Demand
Demand

values
SWD # The number of SWD periods 1 to 15 3
Subintervals in use
SWD Pred Resp - 0,00 to 99,00 70
Protocol Specifies which protocol is None, ION, Modbus ION
active RTU, DNP, DLMS,
Factory
Baud Rate Specifies COM port baud rate 1 200 to 19 200 9 600
during serial communications
COM1

Transmit Delay Specifies the meter’s transmit 0 to 1,0 0,010


delay setting (in seconds)
Unit ID Identifies the meter during 1 to 9 999 From serial
serial communications number2
Serial Port Parity and stop bits for the port 8N1,8N2,8E1,8E2,8O1, 8N1
8O2

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PowerLogic ION8800 Installation guide

Menu Setting Description Range (Values) Default


Protocol Specifies which protocol is None, ION, Modbus ION
active RTU, Modbus Master3,
DNP, DLMS, EtherGate,
ModemGate,
GPS: Truetime/Datum
GPS: Arbiter, Factory
Baud Rate1 Specifies COM port baud rate 300 to 57 600 9 600
during serial communications
Transmit Delay Specifies the meter’s transmit 0 to 1,0 0,010
COM2

delay setting (in seconds)


Unit ID Identifies the meter during 1 to 9 999 From serial
serial communications number2
Serial Port Parity and stop bits for the port 8N1,8N2,8E1,8E2,8O1, 8N1
8O2
Port Location Specifies physical connection Essailec or Comm Essailec
point for COM2 Module
RS-485 Bias Specifies whether nor not RS- On or Off Off
485 bias is applied to port
Protocol Specifies which protocol is None, ION, Modbus ION
active RTU, Modbus Master3,
DNP, DLMS, EtherGate,
ModemGate,
GPS: Truetime/Datum
GPS: Arbiter, Factory
Baud Rate1 Specifies COM port baud rate 300 to 115 200 (RS-485 9 600
during serial communications limited to 57 600 bps)
Transmit Delay Specifies the meter’s transmit 0 to 1,0 0,010
delay setting (in seconds)
COM3

Unit ID Identifies the meter during 1 to 9999 From serial


serial communications number2
Serial Port Parity and stop bits for the port 8N1,8N2,8E1,8E2,8O1, 8N1
8O2
RS-232 or RS- Specifies RS-232 or RS-485 RS-232, RS-485 RS-232
485
RTS/CTS Specifies if hardware flow RTS with delay RTS + delay
Handshake control is used during RS-232 RTS/CTS
communication
RS-485 Bias Specifies whether nor not RS- On or Off Off
485 bias is applied to port
Protocol Specifies which protocol is None, ION, Modbus ION
active RTU, DNP, DLMS, GPS:
Truetime/Datum
GPS: Arbiter, Factory
Specifies COM port baud rate 300 to 115 200 9 600
COM4

Baud Rate1
during serial communications
Transmit Delay Specifies the meter’s transmit 0 to 1,0 0,010
delay setting (in seconds)
Unit ID Identifies the meter during 1 to 9 999 From serial
serial communications number2

38 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

Menu Setting Description Range (Values) Default


IP Address Specifies TCP/IP Ethernet 000.000.000.000 to None
address 255.255.255.255
Mask Specifies Subnet Mask 0.0.0.0 to 255.255.255.0 None
Gateway Specifies Ethernet gateway (if 000.000.000.000 to None
Network Setup

used) 255.255.255.255
SMTP Address Specifies location of SMTP 000.000.000.000 to None
Server 255.255.255.255
10/100 BT Config Set Ethernet connection Base10-T, Base100-TX, Auto
speed Auto
100 FX Config Sets the duplex Half-duplex, Full-duplex Half-duplex
Port Enable Specifies if the port is enabled Webserver, FTP, DNP Enabled
or disabled over TCP, ION over TCP,
Modbus over TCP,
Modbus TCP, Telnet
Phase Labels Specifies how phases are ABC, RST, XYZ, RYB, 123
labelled 123
PF Symbol LD (leading)/LG (lagging) LD/LG, +/-, CAP/IND LD/LG
Digit Group Specifies symbols used to 1000.0 or 1,000.0 or 1000,0
delimit thousands and decimal 1000,0
place holder
Date Format Specifies how dates are MM/DD/YYYY, DD/MM/ MM/DD/
displayed YYYY, YYYY/MM/DD YYYY
Format

Show DST Determines if DST is shown or Yes or No Yes


not
Volts Decimal Number of decimal places 1. to 123 456 789,XXX 1,XX
displayed for voltages
Current Decimal Number of decimal places 1. to 123 456 789,XXX 1,XXX
displayed for currents
Power Decimal Number of decimal places 1. to 123 456 789,XXX 1,XXX
displayed for power
measurements
Update Rate Sets when the display 1 to 6 1
updates (in seconds)
Contrast Higher numbers are sharper 0 to 9 7
Backlight Timeout Specifies the time it takes (in 0 to 7 200 (two hours) 300 (five
seconds) for the backlight to minutes)
turn off (0 = the display stays
lit indefinitely)
DMD Lock Controls the minimum 0 (disabled) to 5 184 000 216 000
allowable time between (60 days) (25 days)
consecutive demand resets
Display

(in seconds)
TEST Mode TO Defines how long the meter — 30 minutes
remains in TEST mode before
switching back to NORM
mode
Display Scale Determines the scale applied 1 to 999 999 1000
to displayed parameters
Scaling Mode Specifies whether parameters Multiply or Divide Divide
are divided or multiplied by the
scale before being displayed
Delta Vectors Specifies how vector System or Instrument System
diagrams are displayed when
in Delta mode

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PowerLogic ION8800 Installation guide

Menu Setting Description Range (Values) Default


Modify Passwd Modifies standard password 0 to 999 999 999 0
Disable Security Disables meter security Disabled or Enabled Enabled
Security

Web Config Allow configuration via web Disabled or Enabled Enabled


server
Ack Alarms Sends a pulse to — —
acknowledge alarms when
selected
1
A baud rate of 300 bps is only intended for paging applications.
2
Serial number = PA-0302B222-01, Unit ID = 2222
3
Available on ION8800A and B meters only.

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PowerLogic ION8800 Installation guide

The following table lists all settings that can be configured using the ALT
CONFIG menu (not available when meter cover is sealed).

Setting Description Range (Values) Default


IR Config Allows meter configuration via the front optical Disabled or Enabled Enabled
port
Meter Lock1 When meter is locked, most meter configuration Locked or Unlocked Locked2
is prevented, as are meter resets
Clear Alarms Sends a pulse to clear alarms when pushed — —
1
After a meter is unlocked, it automatically relocks if you do not perform any
configuration for 30 minutes. This function is not available on non-hardware lockable
meters.
2
Default = ‘Locked’ on meters ordered with Hardware Lock option.
Default = ‘Unlocked’ on all other meters (setting is non-functioning).

© 2016 Schneider Electric. All rights reserved. 41


PowerLogic ION8800 Installation guide

Step 7: Verify Meter Operation


Three LEDs on the left-hand side of the Front Panel indicate the following:

Alarm (red) Top LED is user programmable; by default, it flashes to indicate


serious meter faults. Contact Technical Support if this occurs.

Indicator (green) Middle LED is user programmable.

Power (green) Bottom LED indicates the meter is powered. The light should
always remain on when the meter is in service.

Phasor Diagrams
You can also view the meter’s phasor diagram in real time. Use the Phasor
Viewer available in ION Setup v2.1 and later (free to download from the
website) to verify your meter’s wiring. See the ION Setup online help for
details.

NOTE
The following DELTA phasor diagrams are represented in system mode.

DELTA phasors for UNITY Power Factor (resistive load)


Applicable Volts Mode = DELTA
U23
U31

I3
I2 I1
Rotation 123

Rotation 132

U12
U12
I2
I1
I3

U23 U31

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PowerLogic ION8800 Installation guide

WYE - 123 Rotation


Applicable Volts Mode = 4W-WYE and 3W-WYE

WYE - 132 Rotation


Applicable Volts Mode = 4W-WYE and 3W-WYE

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PowerLogic ION8800 Installation guide

2 Element (3Wire) DELTA - 123 Rotation


Applicable Volts Mode = DELTA

2 Element (3Wire) DELTA - 132 Rotation


Applicable Volts Mode = DELTA

44 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

Step 8: View Meter Data


NORM mode
Use the Up and Down buttons to scroll through NORM mode display
screens.

NORM Screen Contents


kWh kWh delivered/received
kvarh kvarh delivered/received
kVAh kVAh delivered/received
Peak Demand Delivered Maximum delivered kW value (timestamped)
Peak Demand Received Maximum received kW value (timestamped)
Peak Demand Reset Number of Demand Resets (timestamped)
Q Metering Approximated varh measurements
Disk Simulator Simulates mechanical watt-hour meter disk
All Segments Black screen to indicate functioning display

ALT mode
Press the Alt/Enter button once for ALT display modes. Press the Up or
Down buttons to scroll through displays.

ALT Screen Contents


Name Plate 1 Owner, firmware version, TAG 1 & 2, meter
serial number
Name Plate 2 Sliding window settings
Event Log Most recent high priority (255) events
Vector Diagram Phasors and values for phase current/voltage
Instantaneous Voltage Average voltage, L-N or L-L
Instantaneous Current Phase current, average current
Instantaneous Power kW total, kvar total, kVA total, power factor
Instantaneous Demand kW delivered/received
Voltage Harmonics (3 screens) Per-phase voltage harmonic histograms
Current Harmonics (3 screens) Per-phase current harmonic histograms
Availability Number of nines measurement
Instantaneous Demand kW delivered/received

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PowerLogic ION8800 Installation guide

TOU Display Screen Contents


TOU Energy by Rate kWh delivered values for each TOU rate
kW Peak Demand Maximum kW delivered for each TOU rate
Previous Billing Energy kWh delivered in PB
Prev Billing Peak Demand Maximum kW delivered in PB
Previous Season Energy kWh delivered for each TOU rate in PB
Prev Season Peak Demand Max kW delivered for each TOU rate in PB
Prev Billing/Season Energy kWh delivered/received in PB & billing season
Prev Bill/Season Pk Dem Max kW sd received from PB & billing season
Prev Billing/Season Energy kvarh del/rec in PB & billing season
Prev Bill/Season Pk Demand kvar del/rec in PB & billing season
Prev Billing/Season Energy kVAh del/rec from PB & billing season
Pre Bill/Season Pk Demand kVA del/rec in PB & billing season
Active TOU Rate Active TOU billing rate
Active TOU Season Active TOU billing season
Flicker Flicker measurements from U1, U2 & U3
Frequency Frequency information

NOTE
PB = Previous Billing period.

TEST Mode

TEST Screen Contents


kWh Test TEST mode kWh delivered/received
kvarh/KVAh Test TEST mode kvarh/KVAh delivered/received
Instantaneous Demand Test TEST mode kW delivered/received

To Enter TEST Mode

Meter Type Method

Standard Meter Use ION software


(no hardware lock)
Open cover and press TEST mode button (see
“Front Panel Button Functions” on page 13)

Hardware Locked Meter Open cover and press TEST mode button (see
“Front Panel Button Functions” on page 13)

NOTE
The meter always returns to NORM mode after exiting TEST mode.

46 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

Replacing the Battery


The battery in the ION8800 meter keeps the real time clock running when
supply power is lost. Replace the battery if the meter has been stored for an
extended period of time without power (longer than two years). If the meter
will be without power for an extended length of time, disconnect the battery
cable so that the battery maintains its 10-year shelf life.

Battery Specifications Battery


Type Lithium LiSOCl2
Nominal Capacity 1.0 Ah
Rated Voltage 3.6 V
Gold-plated
Connector Gold-plated Connector

The battery can be changed when the meter is either powered or


unpowered.

NOTE
Replacing the battery on an unpowered meter resets the internal clock and may affect
revenue parameters.

To replace the battery


1. To prevent electrostatic damage to the unit, make sure you are
grounded or wear an anti-static wrist strap during this procedure.
2. Open the front cover of the meter.
3. Remove the Phillips screw that holds the battery cover in place and
remove the battery cover.
4. Remove the battery from the housing and disconnect the battery
connector from the meter.

Battery
Connector

Battery
Battery

5. Connect the new battery’s wire to the meter. and place the battery in the
housing.
6. Replace the battery cover and the Phillips screw.
7. Close the cover of the meter.

© 2016 Schneider Electric. All rights reserved. 47


PowerLogic ION8800 Installation guide

Meter Security
Security features depend on the meter ordering options. See below.

All ION8800 meters


Standard security includes traditional anti-tamper mechanical sealing points
on the meter case and cover.

ION8800 meters with Hardware Locked Security Option


Standard security plus a hardware-locked security system that prevents
modification of revenue quantities after the meter is sealed.

Hardware Locked Security Option


To make configuration changes to billing parameters on a hardware-locked
meter, you must first unlock the meter. The Meter Lock setting is located in
the ALT Config menu, which is reached by pressing the ALT Config button
under the anti-tamper sealed cover (see “ALT Config Button” on page 13).
This button cannot be activated remotely with a Hardware Lock meter.

Typical values that are protected include:


 kWh, kvarh, kVAh delivered, received, del-rec, del+rec.
 kW, kvar, kVA and Sliding Window demand min and max values.
 Digital Outputs controlling the energy pulsing applications.
 All Power system settings, including PT and CT ratios.

For a complete list of locked values specific to your meter and its firmware,
contact Technical Support.

Anti-Tamper Sealing Methods


The ION8800 meter uses the following anti-tamper sealing methods.

Meter Seals

Rear of

Meter Case
Sealing Bars

48 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

Front of Meter

Front Panel Cover Front Panel


Sealing Point Sealing Point Sealing Point

The meter incorporates sealing bars and chassis screws with through-
holes, through which traditional lead/wire seals can be inserted. When
utilized, these lead/wire seals effectively prevent unauthorized personnel
from gaining access to meter internals or to buttons under the cover.

These seals are installed as follows:


1. Insert the sealing wire through both the screw hole and sealing bar.

Sealing Bar
Screw with
Through-hole

Sealing Wire

Lead Sealing

2. Twist the wire and crimp the lead-sealing tab on to the wire.

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PowerLogic ION8800 Installation guide

50 © 2016 Schneider Electric. All rights reserved.


PowerLogic ION8800 Installation guide

© 2016 Schneider Electric. All rights reserved. 51


PowerLogic™ ION8800
Installation guide

ION, ION Enterprise, Power Monitoring Expert,


PowerLogic, Schneider Electric, Square D and
Schneider Electric WebMeter are either trademarks or registered
trademarks of Schneider Electric in France, the
35 rue Joseph Monier USA and other countries. All other trademarks are
92500 Rueil Malmaison property of their respective owners.
France
Electrical equipment should be installed, operated,
+ 33(0) 1 41 29 70 00 serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for
Contact your local Schneider Electric sales any consequences arising out of the use of this
representative for assistance or go to material.
www.schneider-electric.com
70002-0291-02 07/2016
Replaces 70002-0291-01
© 2016 Schneider Electric. All rights reserved.

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