Manuals+ — User Manuals Simplified.

RYOBI AP1305 12-1/2 Inch Thickness Planer Owner’s Manual

Home » RYOBI » RYOBI AP1305 12-1/2 Inch Thickness Planer Owner’s Manual

Contents
1 RYOBI AP1305 12-1/2 Inch Thickness Planer
2 GENERAL SAFETY RULES
3 SPECIFIC SAFETY RULES
4 SYMBOLS
5 ELECTRICAL
6 GLOSSARY OF TERMS
7 FEATURES
8 ASSEMBLY
9 INSTALLING DEPTH ADJUSTMENT CRANK
HANDLE
10 OPERATION
11 ADJUSTMENTS
12 MAINTENANCE
13 CLEANING
14 TROUBLESHOOTING
15 Documents / Resources
15.1 References
16 Related Posts
RYOBI AP1305 12-1/2 Inch Thickness Planer

WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using
this product.

SAVE THIS MANUAL FOR FUTURE REFERENCE

GENERAL SAFETY RULES

WARNING

Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire
and/or serious personal injury.

READ ALL INSTRUCTIONS

KNOW YOUR POWER TOOL. Read the operator’s manual carefully. Learn the tool’s applications and
limitations as well as the specific potential hazards related to this tool.
GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED
SURFACES. For example pipes, radiators, ranges, and refrigerator enclosures.
KEEP GUARDS IN PLACE and in good working order.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting
wrenches are removed from the tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. DO NOT leave tools or pieces of
wood on the tool while it is in operation.
DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp or wet locations or expose
to rain. Keep the work area well lit.
KEEP CHILDREN AND VISITORS AWAY. All visi-tors should wear safety glasses and be kept a safe distance
from work area. Do not let visitors contact tool or extension cord while operating.
MAKE WORKSHOP CHILDPROOF with padlocks and master switches, or by removing starter keys.
DON’T FORCE TOOL. It will do the job better and safer at the feed rate for which it was designed.
USE THE RIGHT TOOL. Don’t force the tool or attachment to do a job it was not designed for. Don’t use it for a
purpose not intended.
USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use only a cord
heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage
resulting in loss of power and overheating. A wire gauge size (A.W.G.) of at least 12 is recommended for an
extension cord 50 feet or less in length. If in doubt, use the next heavier gauge. The smaller the gauge number,
the
heavier the cord.
DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, or jewelry. They can get caught and draw
you into moving parts. Also wear protective hair covering to contain long hair.
ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasses have only impact-resistant
lenses, they are NOT safety glasses.
SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees
both hands to operate tool.
DON’T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow
instructions for lubricating and changing accessories.
DISCONNECT TOOLS. When not in use, before servicing, or when changing attachments, blades, bits,
cutters, etc., all tools should be disconnected.
AVOID ACCIDENTAL STARTING. Be sure the switch is off when plugging in any tool.
USE RECOMMENDED ACCESSORIES. Consult the operator’s manual for recommended accessories. The
use of improper accessories may risk injury.
NEVER STAND ON A TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is
unintentionally contacted.
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that
may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an
authorized service center to avoid risk of personal injury.
USE THE RIGHT DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of
blade or cutter only.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave tool until it comes to a
 complete stop.
PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation is dusty.
PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation.
DO NOT ABUSE CORD. Never yank cord to disconnect from receptacle. Keep cord from heat, oil, and sharp
edges.
USE OUTDOOR EXTENSION CORDS. When tool is used outdoors, use only extension cords with approved
ground connections that are intended for use outdoors and so marked.
NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes.
INSPECT TOOL CORDS PERIODICALLY. If damaged, have repaired by a qualified service technician at an
authorized service facility. The conductor with insulation having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is
necessary, do not connect the equipment-grounding conductor to a live terminal. Repair or replace a damaged
or worn cord immediately. Stay constantly aware of cord location and keep it well away from the rotating blade.
INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged.
GROUND ALL TOOLS. If tool is equipped with a three-prong plug, it should be plugged into a three-hole
electrical receptacle.
CHECK WITH A QUALIFIED ELECTRICIAN or service personnel if the grounding instructions are not
completely understood or if in doubt as to whether the tool is properly grounded.
USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire extension cords that have 3-prong grounding plugs and
3- pole receptacles that accept the tool’s plug.
DO NOT MODIFY the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified
electrician.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when cleaning.
Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tools.
STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an
authorized service center?
NEVER TOUCH BLADE or other moving parts during use.
NEVER START A TOOL WHEN ANY ROTATING COMPONENT IS IN CONTACT WITH THE WORKPIECE.
DO NOT OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY
MEDICATION.
WHEN SERVICING use only identical replacement parts. Use of any other parts may create a hazard or cause
product damage.
USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessories that are
not listed may cause the risk of personal injury. Instructions for safe use of accessories are included with the
accessory.
DOUBLE-CHECK ALL SETUPS. Make sure blade is tight and not making contact with tool or workpiece before
connecting to the power supply.

SPECIFIC SAFETY RULES

NEVER PERFORM THE PLANNING OPERATION with the cutter head, dust guide, or dust hood removed
NEVER MAKE A PLANNING CUT deeper than 1/8 in.
DO NOT PLANE MATERIAL shorter than 14 in. or narrower than 3/4 in.
MAINTAIN THE PROPER RELATIONSHIP between the infeed and outfeed surfaces and the cutter head blade
path
SUPPORT THE WORKPIECE ADEQUATELY at all times during operation; maintain control of the work at all
times
NEVER FEED THE WORK from the rear of the planer
DO NOT ATTEMPT TO PERFORM an abnormal or little-used operation without the use of sturdy and adequate
jigs, fixtures, stops, and the like.
NEVER plane more than one piece at a time. DO NOT PLANE more than one workpiece on the planer table at
a time.
BEFORE STARTING UP, recheck to make certain all holding screws are tight
STOP THE MACHINE and recheck the hex head bolts and blades for tightness after about 50 hours of
operation
DO NOT FORCE FEED THE WORKPIECE through the machine. Let the planer apply the proper feed rate
CHECK THE FEED ROLLERS occasionally to be sure there are no chips or sawdust between any components
PLANE ONLY SOUND LUMBER; there should be no loose knots and as few tight knots as possible. Make sure
the workpiece is free from nails, screws, stones, or other foreign objects that could break or chip the blades
NEVER STAND DIRECTLY IN-LINE with either the infeed or outfeed sides. Standoff to one side
MAKE SURE THE BLADES ARE ATTACHED as described in the operation section. The blades are sharp and
can easily cut your hand. Use caution in handling the blades and cutter head guard.
NEVER PUT YOUR FINGERS into the dust hood or under the cutter guard.
ALLOW THE CUTTER HEAD to reach full speed before using the planer.
REPLACEMENT PARTS. All repairs, whether electrical or mechanical, should be made at your nearest
authorized service center.
DO NOT attempt to turn cutter head with hands.
IF ANY PART OF THIS TOOL IS MISSING or should break, bend, or fail in any way, or should any electrical
component fail to perform properly, shut off the power switch, remove the plug from the power source, and
have damaged, missing, or failed parts replaced before resuming operation.
ALWAYS STAY ALERT! Do not allow familiarity (gained from frequent use of your planer) to cause a careless
mistake. ALWAYS REMEMBER that a careless fraction of a second is sufficient to inflict serious injury.
MAKE SURE THE WORK AREA HAS AMPLE LIGHTING to see the work and that no obstructions will
interfere with safe operation BEFORE performing any work using your planer.
ALWAYS TURN OFF TOOL before disconnecting it to avoid accidental starting when reconnecting to the power
supply.
IF THE POWER SUPPLY CORD IS DAMAGED, it must be replaced only by the manufacturer or by an
authorized service center to avoid risk.
THIS TOOL should have the following markings:
Wear eye protection with side shields.
Always unplug the planer from the power source before making any adjustments or changing blades.
Keep hands away from cutter head, rollers, belts, and pulleys during operation.
Wear heavy leather gloves and use caution when loosening blade locking screws, and when handling
and changing blades.
 Do not make any adjustments or attempt to free wood until tool has been disconnected from power
source and blades have come to a complete stop.
Use caution as blades spin and coast to a stop when tool is turned off.
When servicing, use only identical replacement parts.
SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users. If you loan someone
this tool, loan them these instructions also.

SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SYMBOL SIGNAL MEANING

Indicates a hazardous situation, which, if not avoided, will result in death or s

DANGER:
erious injury.

Indicates a hazardous situation, which, if not avoided, could result in death or

WARNING:
serious injury.

Indicates a hazardous situation, that, if not avoided, may result in minor or mo

CAUTION:
derate injury.

(Without Safety Alert Symbol) Indicates information considered important, but

CAUTION:
not related to a potential injury (e.g. messages relating to property damage).

Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper
interpreta-tion of these symbols will allow you to operate the tool better and safer.

SYMBOL NAME DESIGNATION/EXPLANATION

 Safety Alert Indicates a potential personal injury hazard.

Read Operator’s To reduce the risk of injury, user must read and understand oper
Manual ator’s manual before using this product.

Always wear eye protection with side shields marked to comply

Eye Protection with ANSI Z87.1.

Failure to keep your hands away from the blade will result in seri
No Hands Symbol ous personal injury.

Wet Conditions Alert Do not expose to rain or use in damp locations.

V Volts Voltage

A Amperes Current

Hz Hertz Frequency (cycles per second)

min Minutes Time

Alternating Current Type of current

no No Load Speed Rotational speed, at no load

Class II Construction Double-insulated construction

…/min Per Minute Revolutions, strokes, surface speed, orbits, etc., per minute

ELECTRICAL

EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong ground-ing plugs and 3-pole receptacles that accept the tool’s
plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy
enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage,
resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the
minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter’s Laboratories
(UL) should be used.

**Ampere rating (on tool data plate)

 0-2.0
2.1-3.4
3.5-5.0
5.1-7.0
7.1-12.0
12.1-16.0

Cord Length Wire Size (A.W.G.)

25′ 16 16 16 16 14 14

50′ 16 16 16 14 14 12

100′ 16 16 14 12 10 —

**Used on 12 gauge – 20 amp circuit.

NOTE: AWG = American Wire Gauge When working with the tool outdoors, use an extension cord that is
designed for outside use. This is indicated by the let-ters “W-A” or “W” on the cord’s jacket.
Before using an extension cord, inspect it for loose or ex-posed wires and cut or worn insulation.

WARNING

Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools
or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury.

WARNING

Check extension cords before each use. If damaged replace it immediately. Never use tool with a damaged cord
since touching the damaged area could cause electrical shock resulting in serious injury.

1. ELECTRICAL CONNECTION
This tool is powered by a precision-built electric motor. It should be connected to a power supply that is 120
volts, AC only (normal household current), 60 Hz. Do not operate this tool on direct current (DC). A substantial
voltage drop will cause a loss of power and the motor will overheat. If the tool does not operate when plugged
into an outlet, double check the power supply.
2. SPEED AND WIRING
This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop
is as important as the motor’s horsepower rating. A line intended only for lights cannot properly carry a power
tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can
support one power tool may not be able to support two or three tools.
3. GROUNDING INSTRUCTIONS
See Figure 1, page 19.
 In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to
reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding
conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified
electrician. Improper connection of the equipment-grounding conduc-tor can result in a risk of electric shock.
The conductor with insulation having an outer surface that is green with or without yellow stripes is the
equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not
connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely
understood, or if in doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
This tool is intended for use on a circuit that has an outlet like the one shown in figure 1. It also has a
grounding pin like the one shown.
4. MOTOR SAFETY PROTECTION
This motor should be blown out or vacuumed frequently to prevent sawdust buildup which can interfere with
normal motor ventilation.
1. Connect this tool to a power source with the appropriate voltage for your model and a 15-amp branch
circuit with a 15-amp time delay fuse or circuit breaker. Using the wrong size fuse can damage the motor.
2. If the motor won’t start, turn off the power switch immediately and unplug the tool. Check the cutter head
to make sure it turns freely. If the head is free, try to start the motor again. If the motor still does not start,
refer to the Troubleshooting section.
3. Frequent “blowing” of fuses or tripping of circuit breakers may result if:
4. Improper or dull blades are used.
NOTE: Do not continuously use the thickness planer set at a maximum depth of cut (1/8 in.) or at full
12.5 in. width of cut. Continuous use at maximum cutting capacity will damage your motor.
5. Motor is overloaded. Overloading can occur if a workpiece is fed too rapidly or if the tool is misaligned.
6. Motor circuit is fused differently from recommendations. Always follow instructions for the proper
fuse/breaker. Do not use a fuse/breaker of greater capacity without consulting a qualified electrician.
7. Low voltage. Although the motor is designed for opera-tion on the voltage and frequency specified on the
motor, normal loads will be handled safely on voltage no more than ten percent above or below that
figure. Heavy loads, however, require that voltage at motor terminals equal the voltage specified on the
motor.
NOTE: Always check the connections, the load, and the sup-ply circuit whenever the motor fails to perform
satisfactorily.

MOTOR OVERLOAD PROTECTOR

See Figure 2, page 19.

WARNING:

To reduce the risk of serious personal injury from thrown objects or blade contact from unexpected starting, im-
mediately turn off the tool if the protector stops the motor. Remove the switch key and allow the motor time to
cool.

This planer is equipped with a overload protector device which will automatically “trip” and cause the planer to
shut down if the motor is overloaded due to continuous heavy cutting.
The planer overload protector can only be reset manually by the user after the planer has been allowed to
adequately cool. Allow 15–30 minutes.
Should the overload protector “trip”:

Turn switch OFF ( O ).

Raise carriage and remove board.
After 15 – 30 minutes, reset the overload protector by pushing the reset button on the top of the motor hous-
ing. An audible click will indicate the overload protector is reset. Once the button is reset, the tool may be
started and operated as normal.
NOTE: If the button won’t click into place immediately, the motor is still too hot and must be allowed to cool.
If motor has cooled, button will remain in.

GLOSSARY OF TERMS

1. Anti-Kickback Pawls (flooring, radial arm, and table saws) A device which, when properly installed and
maintained, is designed to stop the workpiece from being kicked back toward the front of the saw during a
ripping operation.
2. Arbor
The shaft on which a blade or cutting tool is mounted.
3. Bevel Cut
A cutting operation is made with the blade at any angle other than 90° to the table surface.
4. Compound Cut
A cross-cut made with both a miter and a bevel angle.
 5. CrossCut
A cutting or shaping operation made across the grain or the width of the workpiece.
Cutter head (planers and jointer planers)
A rotating cutter head with adjustable blades or knives. The blades or knives remove material from the
workpiece.
6. Dado Cut
A non-through cut that produces a square-sided notch or trough in the workpiece (requires a special blade).
7. Featherboard
A device used to help control the workpiece by holding it securely against the table or fence during any ripping
operation.
8. FPM or SPM
Feet per minute (or strokes per minute), used in reference to blade movement.
9. Freehand
Performing a cut without the workpiece being guided by a fence, miter gauge, or other aids.
10. Gum
A sticky, sap-based residue from wood products.
11. Heel
Alignment of the blade to the fence.
12. Kerf
The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial
cut.
13. Kickback
A hazard that can occur when the blade binds or stalls, throwing the workpiece back toward operator.
14. Miter Cut
A cutting operation made with the workpiece at any angle to the blade other than 90°.
15. Non-Through Cuts
Any cutting operation where the blade does not extend completely through the thickness of the workpiece.
Pilot Hole (drill presses)
A small hole drilled in a workpiece that serves as a guide for drilling large holes accurately.
16. Push Blocks (flooring and table saws)
Device used to hold the workpiece during cutting opera-tions. This aid helps keep the operator’s hands well
away from the blade.
17. Push Blocks (jointer planers)
Device used to feed the workpiece over the jointer planer cutter head during any operation. This aid helps keep
the operator’s hands well away from the cutter head.
18. Push Sticks (flooring and table saws)
Device used to push the workpiece during cutting operations. A push stick should be used for narrow ripping
operations. The aid helps keep the operator’s hands well away from the blade.
19. Resaw
A cutting operation to reduce the thickness of the workpiece to make thinner pieces.
20. Resin
A sticky, sap-based substance that has hardened.
21. Revolutions Per Minute (RPM)
 The number of turns completed by a spinning object in one minute.
22. Ripping or Rip Cut
A cutting operation along the length of the workpiece.
Riving Knife/Spreader/Splitter (flooring and table saws) A metal piece, slightly thinner than the blade, which
helps keep the kerf open and also helps to prevent kickback.
23. Saw Blade Path
The area over, under, behind, or in front of the blade. As it applies to the workpiece, that area which will be or
has been cut by the blade.
24. Set
The distance that the tip of the saw blade tooth is bent (or set) outward from the face of the blade.
25. Snipe (planers)
Depression made at either end of a workpiece by cutter blades when the workpiece is not properly supported.
26. Through Sawing
Any cutting operation where the blade extends completely through the thickness of the workpiece.
27. Throw-Back
The throwing back of a workpiece usually caused by the workpiece being dropped into the blade or being
placed inadvertently in contact with the blade.
28. Workpiece or Material
The item on which the operation is being done.
29. Worktable
The surface where the workpiece rests while performing a cut-ting, drilling, planing, or sanding operation.

FEATURES

PRODUCT SPECIFICATIONS

Feed Rate;23.5 FPM

Input;120 V, 60 Hz, AC Only, 15 Amp
No Load Speed;10,000 /min. (RPM)
Max. Planing Height;6 in.
Max. Planing Width;12-1/2 in.
Max. Planing Depth;1/8 in.

KNOW YOUR PLANER

See Figure 3, page 19.
The safe use of this product requires an understanding of the information on the tool and in this operator’s manual
as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all
operating features and safety rules.
15 AMP MOTOR
The planer has a powerful 15 amp motor with sufficient power to handle tough cutting jobs.

AUTOMATIC FEED
Infeed and outfeed rollers feed the wood through the planer.

DEPTH ADJUSTMENT CRANK HANDLE

The depth adjustment crank handle is used to raise and lower the cutter head assembly.

DUST GUIDE
Attaching a 2-1/2 in. shop vac hose to the dust guide helps minimize sawdust accumulation on the workpiece.

RESET BUTTON
The reset button opens the power line circuit when the motor temperature exceeds a safe level, when the motor is
overloaded, or when a lower voltage condition exists.

SCALE
Quickly check the thickness of a workpiece using the scale.

SWITCH ASSEMBLY AND SWITCH KEY

The planer has an easy access switch. To lock in the OFF ( O ) position, remove the switch key. Place the key in a
location inaccessible to children and others not qualified to use the tool.

TABLE EXTENSIONS
Infeed and outfeed table extensions are attached to the machine and fold upright for easy storage. These table
ex-tensions are helpful when planing long workpieces.

THICKNESS SCALE
The thickness scale accurately displays the height of the cutter blades to a maximum of 6 in.

TOOL STORAGE
A magnetic blade wrench can be stored on the left side panel of the planer.

ASSEMBLY

TOOLS NEEDED
See Figure 4, page 20.

The following tools (not included or drawn to scale) are needed for assembly and maintenance:

Framing Square

LOOSE PARTS LIST

See Figure 5, page 20.

The following items are included with the tool:

Key
Description; Qty.

1. Blade wrench;1
2. Switch key;L1
3. Depth adjustment crank handle;1
4. Lock washer;1
5. Hex socket screw;1
6. Magnets;2
7. Operator’s Manual (not shown);1

UNPACKING
This product requires assembly.
NOTE: Every RYOBI® Thickness Planer is tested at the factory to ensure its performance. You may see small
amounts of wood dust and chips on your new planer.

Carefully lift the tool from the carton and place it on a level work surface.
NOTE: This tool is heavy. To avoid back injury, lift with your legs, not your back, and get help when needed.

WARNING:

Do not use this product if any parts on the Loose Parts List are already assembled to your product when you
unpack it. Parts on this list are not assembled to the product by the manufacturer and require customer instal-
lation. Use of a product that may have been improperly assembled could result in serious personal injury.

Inspect the tool carefully to make sure no breakage or damage occurred during shipping.
Do not discard the packing material until you have carefully inspected and satisfactorily operated the product.
The saw is factory set for accurate cutting. After assembling it, check for accuracy. If shipping has influenced
the settings, take to an authorized service center.
If any parts are damaged or missing, please call 1- 800-525-2579 for assistance.

WARNING

If any parts are damaged or missing do not operate this product until the parts are replaced. Use of this product
with damaged or missing parts could result in serious personal injury. Do not attempt to modify this tool or create
accessories not recommended for use with this tool. Any such alteration or modification is misused and could
result in a hazardous condition leading to possible serious personal injury. Do not connect to the power supply
until assembly is complete. Failure to comply could result in accidental starting and possible serious personal
injury.

MOUNTING THE PLANER TO THE WORKBENCH

If your planer is to be used in a permanent location, it is recommended you secure it to a workbench or other
stable surface. When mounting the planer to a workbench, holes should be drilled through the supporting surface
of the workbench.

Mark holes on workbench where planer is to be mounted using holes in planer base as a template for hole
pattern.
Drill four holes through workbench.
Place planer on workbench aligning holes in the planer base with holes drilled in the workbench.
 Insert four bolts (not included) and tighten securely with lock washers and hex nuts (not included).
NOTE: All bolts should be inserted from the top. Install the lock washers and hex nuts from the underside of
the workbench.

The supporting surface where planer is mounted should be examined carefully after mounting to insure that no
movement during use can result. If any tipping or walking is noted, secure workbench or support surface before
beginning planing operation.

CLAMPING PLANER TO WORKBENCH

See Figure 6, page 20.

If the planer is to be used as a portable tool, it is recommended you fasten it permanently to a mounting board
that can eas-ily be clamped to a workbench or other stable surface. The mounting board should be of sufficient
size to avoid tipping while the planer is in use. Any good grade plywood or chipboard with a 3/4 in. thickness is
recommended.

Mark holes on board where planer is to be mounted using holes in planer base as a template for hole pattern.
Follow last three steps in section Mounting Planer to Workbench.

If lag bolts are used, make sure they are long enough to go through holes in the planer base and the material to
the planer is being mounted to. If machine bolts are used, make sure bolts are long enough to go through holes in
the planer base, the mate-rial being mounted to, and the lock washers and hex nuts.

INSTALLING DEPTH ADJUSTMENT CRANK HANDLE

See Figure 7, page 20.

Using the hex socket screw and lock washer, attach the depth adjustment crank handle securely to the planer.
NOTE: The handle has a D-shape that will need to align to properly secure.

WARNING:Never operate the planer without the dust guide in place. Failure to install the dust guide could expose
the operator to a fan and result in serious personal injury.

LEVELING THE TABLE EXTENSIONS

See Figures 8 – 9, page 21.
The infeed and outfeed table extensions are attached to the planer. Shipped in a folded, upright position, the table
extensions must be in the down position before planning can begin. For accurate planning, table extensions must
be level with the planer table.
NOTE: For optimum performance, always check to make sure the table extensions are level before beginning
planning operations.

Place a straight edge or level across both the planer table and table extensions.
If adjustment is necessary, lift table extensions and loosen locknuts. Adjust stop screws (one on each side) until
the extension table is level with the planer table.
Press down on the table extension to ensure the table extension is properly seated.
Tighten locknuts securely when adjustments are complete.

OPERATION

WARNING

Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is
sufficient to inflict serious injury.
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result
in objects being thrown into your eyes, resulting in possible serious injury.
Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of
 attachments or accessories not recommended can result in serious personal injury.
The use of this planer on materials not listed could damage the planer and could cause serious personal injury.
Never plane workpiece with loose knots or foreign objects. Do not plane workpieces that are severely bowed,
twisted, or knotted. Cutter blades can dull, chip, or break causing possible serious personal injury.
Do not force-feed the workpiece through the machine. Let the planer apply the proper feed rate.

APPLICATIONS
You may use this tool for the purpose listed below:

Planing the surface of a piece of lumber.

THICKNESS PLANING
Thickness planing sizes workpiece to desired thickness while creating a smooth, level surface. The thickness of
each cut will depend on type of wood (hardwood versus softwood), width of workpiece, straightness, dryness, and
grain composition. Whenever working with a new type of wood, make thin test cuts on a scrap piece of wood first
to determine potential problems with the workpiece.

PLANING TIPS

Thickness planers work best if at least one side of the workpiece has a flat surface. When both sides of a
workpiece are rough, use a surface planer or jointer first to define the initial flat surface. Plane one side of the
workpiece then flip the workpiece and plane the surface of the reverse side.
Always plane both sides of a workpiece to reach the desired thickness. This will leave the workpiece with
uniform moisture to prevent warp during the drying process.
When one end of the workpiece is thicker than the op-posite end by more than 1/8 in., make several cuts with
the planer starting with light planing cuts first. Remember, light cuts create a finer finish than heavier cuts.
Do not plane a workpiece less than 5/16 in. thick.
Do not plane a workpiece less than 3/4 in. wide.
Do not plane workpiece shorter than 14 in. long as this will cause kickback.
Do not plane more than one workpiece at a time.
Do not lower the cutter head assembly lower than 5/16 in.
Do not continuously use the planer set at the maximum depth of cut (1/8 in.) or at full width of cut (12-1/2 in.).
Continuous use at maximum cutting capacities will dam-age the motor.
Worn cutter blades will affect cutting accuracy. Planing with dull or nicked cutter blades may produce ridges or
rough workpiece surfaces.
Gum and pitch on the cutter blades and feed rollers will cause them to wear prematurely. Using a gum and
pitch remover to keep your cutter blades and feed rollers clean will prolong their wear.
Refer to the Maintenance section of this operator’s manual for instructions on how to remove and replace or
turn the cutter blades.
NOTE: Cutter blades are double-edged and can be turned once to the opposite, unused edge before
replacement is required. Cutter blades must ALWAYS be replaced as a set.

AVOIDING SNIPE
Snipe, or depressions made at either end of a workpiece by cutter blades, can occur when the board is not
properly supported. Although the snipe may be barely noticeable, it is important to keep the workpiece parallel
and flat with the planer table to minimize snipe. Butting workpieces end-to-end as they are fed through the planer
will minimize the problem, especially for shorter pieces, because it provides a more stable feed. For workpieces
longer than 48 in., greater care must be taken to reduce the problem because the additional length means more of
the total weight is unsupported by the planer table and rollers, causing the shifting weight to work against keeping
the stock flat.
To remove snipe from a finished workpiece, cut off the end of the workpiece where the snipe is noticeable.

WARPED WOOD
Little or no warpage is the ideal condition for planning a workpiece. Simply turn the workpiece over and plane it to
the desired thickness. Otherwise, plane the top first, turn the workpiece and plane the bottom.
For a board that is cupped or bowed across its width, the best method is to rip the board lengthwise down the
middle and plane the pieces separately. This method eliminates much of the waste in planing cupped or bowed
workpieces.
The only way to remove the bow from a workpiece that is cupped or bowed down its length is to use a jointer.
Avoid using severely warped wood as it can jam the planer. If it must be used, rip it in half before planning to help
mini-mize the possibility of jamming. If jamming does occur, turn the switch off and unplug the planer immediately.
Raise the cutter head assembly high enough to remove the workpiece easily. Carefully check to make sure no
damage to the tool has occurred before making the next planing pass.
Always feed the workpiece in the direction of the grain. This allows the cutter blades to sever the wood fibers
instead of tearing them. Feeding against the grain can also cause the cutter blades to chip the workpiece.

POWER SWITCH
See Figure 10, page 21.

The planer is equipped with a power switch that has a built-in locking feature. This feature is intended to prevent
unauthor-ized and possible hazardous use by children and others.

TO TURN THE PLANER ON

With the switch key inserted into the switch, lift the switch to turn ON ( l ).

TO TURN THE PLANER OFF

With the switch key inserted into the switch, push the switch down to turn OFF ( O ).

TO LOCK THE PLANER

 Place the switch in the OFF ( O ) position.
Remove the switch key from the switch and store in a secure location.

WARNING

Always remove the switch key when the tool is not in use and keep it in a safe place. In the event of a power
failure, turn the switch OFF ( O ) and remove the key. This action will prevent the tool from accidentally starting
when power returns. Always make sure the workpiece is not in contact with the blade before operating the switch
to start the tool. Failure to heed this warning could cause the workpiece to be kicked back toward the operator and
result in serious personal injury.

ADJUSTING PLANING DEPTH

See Figure 11, page 21.

The depth adjustment crank handle is used to set the amount of wood being removed in a planing pass. Never
make a planing cut deeper than 1/16 in. for hardwood up to 6 in. wide or 1/32 in. for hardwood between 6 in. and
12.5 in. wide.
NOTE: Do not continuously use the planer at the maximum depth of cut (1/8 in.) as it will damage the motor.
Rotate the depth adjustment crank handle to position the cutter head at the desired planing depth. Each full
revolu-tion of the handle will raise or lower the cutter head 1/16 in.

PLANING
See Figures 12 – 13, page 22.
WARNING

Never plane workpiece with loose knots or foreign ob-jects. Do not plane workpieces that are severely bowed,
twisted, or knotted. Cutter blades can dull, chip, or break causing possible serious personal injury.Use scrap wood
for your first planning attempt. Once you have planed the wood, check all measurements for accuracy. If
measurements are not exact, see Adjustment section for further instruction.
Before each use of the planer, check for loose fasteners, fittings, or hardware; be sure the dust hood is securely
mounted; and ensure the blade cutter rotates freely. Lower the cutter head assembly to approximately 1 in. above
the planer table surface. Without putting any load on the planer, test the motor by turning the planer on and
allowing it to reach full speed. If the planer sounds excessively loud or has excessive vibration, turn off the
machine immediately and check again for any loose hardware, retightening any you may find.To avoid serious
personal injury, do not stand directly in line with the front or rear of the planer. If an object is thrown from the
planer, it will travel in this direction

Stand to one side of the planer infeed area.

Turn switch ON ( l ).
Lift the work to the table by grasping the edges of the board at approximately the middle of the length. Rest the
board end on the feed table and direct the board into the planer.
NOTE: Boards longer than 24 in. should have additional support from free-standing material stands.
Push slightly on the board and allow the automatic feed to take the board.
 Release the board to allow the automatic feed to function properly. Do not push or pull on the workpiece.
Move to one side at the rear of the planer and receive the planed lumber by grasping it in the same manner as
it was fed. Do not grasp any portion of the board which has not gone past the outfeed area of the table.

ADJUSTMENTS

WARNING

Before performing any adjustment, make sure the tool is unplugged from the power supply and the switch is in the
OFF ( O ) position. Failure to heed this warning could result in serious personal injury.

THICKNESS SCALE ADJUSTMENT

See Figure 14, page 22.

Located on the right front of the planer, the thickness scale shows the depth of the finished workpiece. Inaccurate
cuts can be prevented by routinely checking the alignment of the thickness scale.

Table extensions must be level with the planer table.

Plane a scrap piece of wood then measure the thickness of the finished piece.
If properly adjusted, the thickness of the finished piece should be the same as indicated on the thickness scale.
If out of adjustment, loosen the scale indicator screws holding the scale indicator and adjust the thickness
indicator to the correct setting.
Retighten screws securely.

BLADE ADJUSTMENT
See Figures 15 – 17, pages 22 – 23.
WARNING

Always wear heavy leather gloves and use caution when loosening blade locking screws and handling and/or
changing blades. Blades are sharp and can cause serious injury. Tiny nicks may appear on the blades as a result
of picking up sand or other particles on a workpiece and then running the workpiece through the planer. Slight
adjustments can be made to one or both blades to offset such planning imperfections.

Unplug the planer.

Lower the cutter head assembly.
Remove the screws holding the dust chute in place. Remove chute and set aside.
Remove the screws holding the dust hood in place. Re-move hood and set aside.

WARNING

To avoid injury, NEVER rotate the cutter head by hand.

If the cutter head is not locked, rotate until it locks. NOTE: Rotating the cutter head is accomplished by using
the blade wrench on one end until the cutter head locks in place.
NOTE: The cutter head lock will engage when the head is rotated. The cutter head lock automatically engages
when the dust hood is removed. Do not operate thickness planer without the dust hood in place or the planer
will be damaged.
Using the blade wrench, loosen, but do not remove, the blade locking screws that secure the blade in the cutter
head.
Push the end of the cutter blade on either the left or right side to shift the blade as desired. The blade can be
shifted up to 3/64 in.
Retighten the blade locking screws securely.
Replace the dust hood and reinstall screws to secure.
Replace the dust chute and reinstall screws to secure.

MAINTENANCE

WARNING

When servicing, use only identical replacement parts. Use of any other part may create a hazard or cause
product damage. Always wear eye protection with side shields marked to comply with ANSI Z87.1 during product
operation. If the operation is dusty, also wear a dust mask.

GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust, etc.

WARNING

Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with
plastic parts. They contain chemicals that can damage, weaken, or destroy plastic.

LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for the life of the unit
under normal operating conditions. Therefore, no further lubrication is required.

WARNING

To ensure safety and reliability, all repairs should be performed by a qualified service technician at an authorized
service center to avoid risk of personal injury.

MOTOR/ELECTRICAL
The universal motor is easy to maintain but must be kept clean. Do not allow water, oil, or sawdust to accumulate
on or in it. The sealed bearings are permanently lubricated and need no further attention.

CLEANING

Unplug the planer

Sawdust buildup and other debris can cause the tool to plane inaccurately. Periodic cleaning and waxing is
needed for accurate, precision planing.
Do not allow sawdust to accumulate on the planer. Clean the dust hood after each use.

DANGER

Rotating blades under dust hood. In order to avoid per-sonal injury, keep fingers away.The threads of the depth
adjustment rod should be cleaned regularly with penetrating oil and lubricated with a light coat-ing of medium-
weight machine oil. Paste wax should be applied to the planing table surface to ease the movement of workpieces
across it, but be careful not to use so much that it will be absorbed into the wood and interfere with staining.
Check feed rollers after each use for resin buildup, because feed rollers must be clean to be effective. If buildup
occurs, use a mild, nonflammable tar and pitch remover.
TOOL STORAGE
See Figure 18, page 23.

For your convenience, the blade wrench and magnets can be stored in the storage tray.
CORD STORAGE
See Figure 19, page 23.
When not in use, the power cord should be wrapped around the planer.

CAUTION

Check extension cords before each use. If damaged, replace it immediately. Never use tool with a damaged cord
since touching the damaged area could cause electrical shock resulting in serious injury.

BRUSH REPLACEMENT
See Figure 20, page 23.

Externally accessible brush assemblies are located at the right front and the left rear of the planer. These brushes
should be inspected every 10 to 15 operating hours for wear. Replace both brushes when either brush has less
than 1/4 in. of carbon remaining.
NOTE: The dust hood may be removed for easier access when removing the rear brush cap.

Unplug planer and remove the switch key.

Using a flat-head screwdriver, unscrew the brush cap. NOTE: The brush assembly is spring-loaded and will
pop out when you remove the cap.
Remove the brush assembly (brush and spring) and inspect for wear. If less than 1/4 in. of carbon remains on
the brush, replace both brush assemblies. Never replace one side without replacing the other.
Install new brush assembly, if required, or reinstall old brush assembly.
Replace cap and tighten to secure.

BLADE REPLACEMENT
See Figures 21 – 26, page 24
WARNING

Always wear heavy leather gloves and use caution when loosening blade locking screws and handling and/or
changing blades. Blades are sharp and can cause seri-ous injury.The planer is equipped with
replaceable/disposable double-edged cutter blades attached to a rotating cutter head. Worn cutter blades will
affect cutting accuracy and may produce ridges on the workpiece.
NOTE: The replacement blades may appear slightly different than the original blades.

Unplug the planer.

Lower the cutter head assembly to 1 in. height.
From the back of the planer, remove the screws holding the dust chute in place.
Remove the dust hood screws holding the dust hood in place.
Remove the dust hood and set aside.

WARNING
To avoid injury, NEVER rotate the cutter head by hand.

If cutter head is not locked, rotate until it locks. NOTE: Rotating the cutter head is accomplished by using the
blade wrench on one end until the cutter head locks in place.
NOTE: The cutter head lock will engage when the head is rotated. The cutter head lock automatically engages
when the dust hood is removed. Do not operate thickness planer without the dust hood in place or the planer
will be damaged.
Carefully loosen and remove the blade locking screws.
Using the magnets, remove the blade lock bar by placing the blade wrench on blade, lifting slightly, then pulling
straight out.
Repeat above step to remove the blade.
NOTE: If you are changing to the second side of the blade, rotate the blade “end for end” keeping the same flat
side down. This correctly positions the blade for reinstallation.
Using the magnets, align holes in blade with pins on cutter head and push the installed blade in firmly. Check
that the blade edge is parallel to the cutter head slot.
Align blade lock bar over the blade then securely retighten the blade locking screws.
Push and hold the cutter head lock down and rotate fan slightly to unlock the cutter head.
Release the cutter head lock and rotate the cutter head to the next lock position to access the second blade.
Repeat the above steps for the third blade.
Replace the dust hood.

Dispose of used blades properly. Wrap blades in tape before disposal to avoid accidental injury.

NOTE: ILLUSTRATIONS START ON PAGE 19 AFTER FRENCH AND SPANISH LANGUAGE SECTIONS.

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE SOLUTION

Dull cutter blades Incorrect butted st Replace or turn cutter blades.

ock
Snipe (depressions at ends of wor Butt pieces end-to-end as they are
kpiece) fed into planer.

Unit not securely mounted Tighten lag bolts.

Too deep a blade setting Reduce depth of cut.

Torn grain Workpiece being fed against grain D Feed other end of board first. Repl
ull cutter blades ace or turn cutter blades.
 Dry wood before planing. Replace
or turn cutter blades. Reduce
High wood moisture content Dull cut
depth of cut.
ter blades
Fuzzy/rough grain Check for adequate power supply.
Too deep a blade setting Incorrect fe
Check cord and plug for damage.
eding speed
Check the condition of motor brush
es.

Cutter head assembly not level with Have service performed by an auth
planer surface orized service center.

Unstable roller spring pressure Have service performed by an auth

Uneven depth of cut orized service center.

Have service performed by an auth

Feed roller worn unevenly orized service center.

Depth scale incorrectly set Adjust depth scale.

Board thickness does not match d
epth scale indicator Dirty planing table Clean and wax planing table.

Clean and lubricate spindle.

Cutter head height difficult to adjus Have service performed by an auth

Dirty elevation spindle Worn chain
t orized service center.

Check power source.

Not plugged in Blown circuit Replace fuse, reset breaker, or call

electrician.

Have service performed by an auth

Motor failure Loose wire orized service center.
Will not start
ON/OFF switch malfunction Have service performed by an auth
orized service center.

Have service performed by an auth

Motor is overloaded orized service center.

Push reset button.

 Reduce load.

Operate on circuit separate from ot

Interrupted operation Unit overloaded Circuit overloaded her appliances or motors or
connect to circuit with adequate a
mp rating.

Documents / Resources

RYOBI AP1305 12-1/2 Inch Thickness Planer [pdf] Owner's Manual

AP1305, 12-1 2 Inch Thickness Planer, AP1305 12-1 2 Inch Thickness Planer

References

Reimagine With RYOBI - RYOBI Tools

Manuals+,