Original instructions

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Mercedes Benz engine fault codes

Mercedes Benz engine fault codes

WARNING
IGNORING INSTRUCTIONS HAZARD!
To avoid death or injury you MUST read, understand and follow
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Mercedes Benz engine fault codes

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Mercedes Benz engine fault codes

Table of Contents
1 Engine control fault codes.............................................. 7
1.1 Fault codes of engine control (PLD-MR) via SAE J1939......................... 7

2 Vehicle control fault codes............................................ 33

2.1 Fault codes of vehicle control (+CPC4-eCAN) via SAE J1939.............. 33

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Mercedes Benz engine fault codes

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Mercedes Benz engine fault codes

1 ENGINE CONTROL FAULT CODES

1.1 Fault codes of engine control (PLD-MR) via SAE J1939
Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****
The heating flange becomes after Kl.
15 uniquely briefly switched on. Here if
open circuit
no break-down of the battery voltage is
fault (heater
45/12 16409D) heater flange recognized, the heating flange is clas-
flange defec-
sified as defective. Error threshold and
tive)
cyclic duration are deposited in the da-
ta record.
measuring
fuel pressure If a fuel pressure sensor or a combina-
range exceed-
sensor or fuel tion sensor fuel pressure & tempera-
94/0 11715 ed or short cir-
pressure & tem- ture is fitted to the engine depends on
cuit to terminal
perature sensor the engine make
30 / terminal 15
remains under
combination in-
measuring
94/1 11716 put (FPS, P-
range or short
DK)
circuit to ground
combination in-
signal not plau-
94/2 11717 put (FPS, P-
sible
DK)
combination in-
94/3 13015 put (FPS, P- open circuit
DK)
combination in-
short circuit to
94/4 13016 put (FPS, P-
ground
DK)
Fuel line signal measured value
94/14 11917
not plausible * not plausible

• message via CAN: warning oil level

engine oil circu- fluid level too too high (=98/0) or advance warning
98/2 02026
lation* high / too low (=98/1) or warning oil level too low
(=98/1)

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****

• check oil level, correct if necessary.

• check wire for short circuit to bat-
oil level sensor tery, repair or replace if necessary.
measured value
02517 (up to diagnosis • check oil level sensor, replace if
not plausible
version 4) necessary. nominal value: 20...25
Ohm
• perform functional check.

• check oil level, correct if necessary.

• check wire for short circuit to
ground, repair or replace if necessa-
measuring ry.
oil level sensor
98/4 02515 range exceed-
** • check oil level sensor, replace if
ed
necessary. nominal value: 20...25
Ohm
• perform functional check.

• check oil level, correct if necessary.

• check wire for short circuit to
ground, repair or replace if necessa-
oil level sensor measured value ry.
98/3 02516
** not plausible • check oil level sensor, replace if
necessary. nominal value: 20...25
Ohm
• perform functional check.

• check oil level sensor , replace if

necessary.
oil level sensor open circuit
98/5 02509 • check wire for open circuit fault, re-
** fault
pair or replace if necessary.
• perform functional check.

• check oil level, correct if necessary.

• check wire for open circuit fault, re-
oil pressure signal not plau- pair or replace if necessary.
100/2 11617
sensor sible • check oil pressure sensor, replace if
necessary.
• perform functional check.

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****

• check oil pressure sensor, replace if

necessary.
measuring
oil pressure • check wire for open circuit fault or if
100/3 11615 range exceed-
sensor shortened to batteryvoltage, repair if
ed
necessary.
• perform functional check.

• check oil pressure sensor, replace if

remains under necessary.
oil pressure
100/4 11616 measuring • check wire for short circuit to
sensor
range ground, repair if necessary.
• perform functional check.

engine oil circu- pressure too • message via CAN: oil pressure ad-
100/14 02020
lation ** low vance warning or warning

• if fault codes 11415 or11417 are al-

so present, process them first.
boost pressure • boost pressure system (boost air
102/0 11820 booster path *
too high tubes, boost air cooler) visual
check.
• perform functional check.

• check tubes and connections be-

tween turbocharger, boost air cooler
booster path and the boost air tubes for leakage.
102/1 11818 booster path *
defective
• check boost air cooler.
• perform functional check.

• check wire for open circuit fault, re-

pair if necessary.
• check boost pressure sensor, re-
boost pressure measured value place if necessary.
102/2 11417
sensor not plausible • perform functional check.
• if fault code 01315 or 01316 also
actual: replace and calibrate ECU
engine control (e.g. MR-PLD).

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****

• check boost pressure, replace if

necessary.
measuring
boost pressure • check wire for open circuit fault and
102/3 11415 range exceed-
sensor if shorted to battery voltage, repair if
ed
necessary.
• perform functional check.

• unplug the connector from combina-

tion sensor. fault codes 01215 and
remains under 11415 actual: replace combination
boost pressure sensor.
102/4 11416 measuring
sensor
range • check wire for short circuit to
ground, repair if necessary.
• perform functional check.

max. output of
booster path /
booster speed
102/13 11873 boost pressure
balancing gov-
control **
ernor

booster path / (with power reduction)

11874or- set value devia-
102/13 boost pressure • check booster path fault codes
der 01874 tion too high
control 11874* , 01874**

booster path / boost pressure

102/13 11875 boost pressure deviation too
control * high
booster path /
braking power
102/13 11876 boost pressure
too low
control *
(boost pres-
scavenging gra- • check sensor, replace if necessary.
sure ) measur-
102/13 12415 dient sensor
ing range ex- • check wire for open circuit
(P2S-P3) **
ceeded
(boost pres-
scavenging gra- • check sensor, replace if necessary.
sure ) remains
102/13 12416 dient sensor
under measur- • check wire for open circuit
(P2S-P3) **
ing range
no speed boos- no engine
103/7 12612
ter 1 ** speed

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****
no speed boos- no engine
103/14 12712
ter 2 ** speed

temperature to • temperature of boost pressure too

105/0 01822 booster path **
high high

• check temperature sensor, replace if

necessary.
• nominal value: 2.4 k Ohm (corre-
measuring sponds to 215C)
boost tempera-
105/3 11215 range exceed-
ture sensor • check wire if connected to battery
ed
voltage and if open circuit fault, re-
pair if necessary.
• perform functional check.

• check temperature sensor, replace if

necessary.
remains under • nominal value: 2.4 kOhm (corre-
boost tempera- sponds to 215C)
105/4 11216 measuring
ture sensor
range • check wire for short circuit to
ground, repair if necessary.
• perform functional check.

coolant temper- temperature too

110/0 02122
ature sensor * high

• check sensor, repair or replace if

necessary.
• nominal value: 2.4 kOhm (corre-
measuring sponds to 215C)
coolant temper-
110/3 11515 range exceed-
ature sensor • check wire for open circuit fault or if
ed
shortened to battery voltage, repair
if necessary.
• perform functional check.

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****

• check sensor, repair or replace if

necessary.
remains under • nominal value: 2.4 kOhm (corre-
coolant temper- sponds to 215C)
110/4 11516 measuring
ature sensor
range • check wire for open circuit fault, re-
pair or replace if necessary.
• perform functional check.

• check fuse, replace if necessary.

inconsistency • check wires and plug connectors for
terminal 15 de-
158/2 12219 MR<->FR ter- open circuit fault, repair or replace if
tection *
minal 15 necessary.
• perform functional check.

• check wires and plug connectors for

open circuit fault, repair if necessa-
inconsistency ry.
terminal 50 de-
158/2 12319 MR<->FR ter-
tection * • check wires and plug connectors for
minal 50
open circuit fault, repair if necessa-
ry.

terminal 30, nominal range • 24 V-Mode: 30 V, 12 V-Mode: 16 V

168/3 07542
battery voltage exceeded • alternator or governer defect

• 24 V-Mode: 22 V, 12 V-Mode: 10 V
terminal 30, remains below
168/4 07543 • battery defect
battery voltage nominal range
• alternator, governor or fuse defect

• check wire, repair or replace if nec-

essary.
• nominal value: 2.4 kOhm (corre-
measuring sponds to 215C).
fuel tempera-
174/3 11115 range exceed-
ture sensor • check wire if shortened to battery
ed
voltage and if open circuit fault, re-
pair if necessary.
• perform functional check.

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****

• check sensor, repair or replace if

necessary.
remains under • nominal value: 2.4 kOhm (corre-
fuel tempera- sponds to 215C).
174/4 11116 measuring
ture sensor
range • check wire for short circuit to
ground, repair if necessary.
• perform functional check.

• check oil temperature sensor and

replace if necessary.
measuring • nominal value: 2.4 kOhm (corre-
oil temperature sponds to 215C).
175/3 01015 range exceed-
sensor
ed • check wire for ground short, repair if
necessary.
• perform functional check.

• check oil temperature sensor B11

and replace if necessary.
remains under • nominal value: 2.4 kOhm (corre-
oil temperature sponds to 215C).
175/4 01016 measuring
sensor
range • check wire for ground short, repair if
necessary.
• perform functional check.

• inform about authorized engine

engine speed speed
190/0 10530 engine speed
too high
• delete fault memory

• check all affected connectors, plug

connections and electrical compo-
nents for damage, loose contact,
backup control corrosion etc. and repair if necessa-
609/11 04056 internal fault * ry.
defective*
• if fault code is still present, renew
and program control unit.
• perform functional check.

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****

• if fault codes 11415 or 11416 are

present, remove them first.
• fault code 01315 remains present:
measuring
ambient pres- read out actual values 014 and 015
609/12 01315 range exceed-
sure sensor and compare with each other.
ed
• actual value should be inside toler-
ance band (+/- 10%) while engine
stops.

• if fault codes 11415 or 11416 are

present, remove them first.
• fault code 01316 remains present:
remains under read out actual values 014 and 015
ambient pres-
609/12 01316 measuring and compare with each other.
sure sensor
range • actual value inside tolerance band
(+/- 10%) while engine stops: re-
place and program ECU engine
control (e.g. MR-PLD).

• check all affected connectors, plug

connections and electrical compo-
nents for damage, loose contact,
auxiliary con- corrosion etc. and repair if necessa-
609/12 04024 internal fault ry.
troller defective
• if fault code is still present, renew
and program control unit.
• perform functional check.

HS-transistor
PVB1 high-re-
609/12 14034D) internal fault ** • Change control unit
sistance High-
side-Transistor
HS-transistor
609/12 14035D) internal fault ** PVB2 high-re- • Change control unit **
sistance
HS-transistor
609/12 14036D) internal fault PV5 high-resist- • Change control unit **
ance

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****
present, remove this fault code first.
• check all affected connectors, plug
high resistance connections and electrical compo-
starter driver nents for damage, loose contact,
609/12 04038 internal fault *
(redundant-/ corrosion etc. and repair if necessa-
auxiliary path) ry.
• perform functional check.

• check all affected plugs, plug con-

starter driver nectors and electrical components
609/12 14038 internal fault ** high-resistance for damage, loose contact, corro-
(main path) sion etc. and repair if necessary.
• perform functional check.

14039 starter • check all affected plugs, plug con-

driver low-re- nectors and electrical components
609/12 14039 internal fault * sistance (main for damage, loose contact, corro-
path or auxiliary sion etc. and repair if necessary.
path) • perform functional check.

• check all affected plugs, plug con-

level detection nectors and electrical components
609/12 04040 internal fault starter defec- for damage, loose contact, corro-
tive sion etc. and repair if necessary.
• perform functional.

• check all affected plugs, plug con-

internal fault (till PV- Highside- nectors and electrical components
609/12 14041 diagnosis ver- transistor de- for damage, loose contact, corro-
sion 4) fective sion etc. and repair if necessary.
• perform functional check.

• check all affected plugs, plug con-

nectors and electrical components
for damage, loose contact, corro-
CAN-data area sion etc. and repair if necessary.
609/12 14054 internal fault
defective
• if fault code is still present, replace
and program control unit.
• perform functional check.

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****
Main branch: During the controller initi-
Starter output alization the two transistors of the main
stage with low branch are alternating switched on
impedance briefly. The level at the starter output
(main branch or changes thereby on "High", the main
branch of emer- branch is classified as low impedance.
609/12 18039 internal fault **
gency) or load Backup branch: If that changes for
(relay) also to clamp 50 signal on "High" and follows
high resistance this level change a change of the level
and/or to high at the starter output before the starter
inductance. output stage was activated, the backup
branch is classified as low impedance.

• check all affected connectors, plug

connections and electrical compo-
cylinder number nents for damage, loose contact,
609/14 04037 internal fault corrosion etc. and repair if necessa-
implausible
ry.
• perform functional check.

• check all affected connectors, plug

connections and electrical compo-
characteristic nents for damage, loose contact,
609/14 04047 internal fault data map de- corrosion etc. and repair if necessa-
fective ry.
• perform functional check.

• check all affected connectors, plug

connections and electrical compo-
cylinder number nents for damage, loose contact,
609/14 04048 internal fault corrosion etc. and repair if necessa-
implausible
ry.
• perform functional check.

• check all affected plugs, plug con-

nectors and electrical components
parametrization for damage, loose contact, corro-
609/14 14049 internal fault **
fault sion etc. and repair if necessary.
• perform functional check.

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****

• check all affected connectors, plug

connections and electrical compo-
incorrect hard- nents for damage, loose contact,
609/14 04050 internal fault corrosion etc. and repair if necessa-
ware detection
ry.
• perform functional check.

• check all affected connectors, plug

connections and electrical compo-
nents for damage, loose contact,
EEPROM:
corrosion etc. and repair if necessa-
Checksum fail-
609/14 04051 internal fault ry.
ure1 (memory
fault) • if fault code is still present, renew
and program control unit.
• perform functional check.

• check all affected plugs, plug con-

nectors and electrical components
EEPROM: for damage, loose contact, corro-
CKS- fault 2 sion etc. and repair if necessary.
609/14 14052 internal fault
(groups vehicle
• if fault code is still present, replace
parameters)
and program control unit.
• perform functional check.

• check all affected connectors, plug

connections and electric compo-
EEPROM: nents for damage, loose contact,
Checksum- corrosion etc., and repair if neces-
609/14 24053 internal fault ** fault 3 (block sary.
production or
• if fault code still present, renew and
immobilizer).
calibrate control unit.
• perform functional check.

short circuit to
611/4 06506 oil separator * ground diag-
nostic line.
oil separator
611/12 06564 oil separator *
defective

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****

• work off actual faults of SG FRE

CAN connec- CAN data not apart from CAN data bus fault co-
625/2 10102 des 10201, 00202 and 10203.
tion plausible
• perform functional check.

• check CAN connection to SG FRE.

• check cables, connectors, plug con-
nectors and electrical components
for damage, correct connection,
loose contact and corrosion, repair if
necessary.
CAN connec- no connection • remove engine CAN bus fault in the
625/2 10104
tion to CAN SG FRE.
• perform functional check
• communication with the ECU engine
control (e.g. MR-PLD) restored:
check calibration of ECU engine
control (e.g. MR-PLD) for one wire
capability.

• check for open circuit fault, repair or

replace if necessary.
• switch on ignition.
CAN connec- CAN-High de-
625/14 10100 • delete fault memory in ECU engine
tion fective
control (e.g. MR-PLD).
• delete fault memory in SG FRE.
• perform functional check.

• check wire for open circuit fault, re-

pair of replace if necessary.
• switch on ignition.
CAN connec- CAN-Low de-
625/14 10101 • delete fault memory in ECU engine
tion fective
control (e.g. MR-PLD).
• delete fault memory in SG FRE.
• perform functional.

CAN connec- parameter fault • check parameters and

625/14 10149
tion CAN • perform functional check.

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****

• pull out position sensor while engine

is stopped and perform visual
check.
• remove metal pieces/shavings if
necessary.
• replace position sensor in the case
crankshaft posi- crankshaft level of mechanical damage (clear stress
636/1 10310 marks).
tion sensor too low
• replace clamping sleeve of the posi-
tion sensor if necessary.
• press-in speed (position) sensor
during engine standstill until me-
chanical limit stop.
• perform functional check.

• check wire and position sensor for

crankshaft sen- open circuit fault, replace if neces-
crankshaft posi-
636/3 10309 sor open circuit sary.
tion
fault
• nominal value 1.2 kOhm.

• check wire and position sensor for

crankshaft posi- crankshaft sen- ground short, replace if necessary.
636/4 10308
tion sor ground
• nominal value 1.2 kOhm.

• pull out position sensor during en-

gine standstill and perform visual
check.
• replace position sensor in the case
of mechanical damage (clear stress
marks).
crankshaft/
• check crankshaft- and camshaft po-
crankshaft posi- camshaft signal
636/7 10311 sition sensor for tight fitting, replace
tion sensor assignment not
clamping sleeve if necessary.
plausible
• check wires at plug connection for
damage, correct connection and
corrosion, repair if necessary.
• check crankshaft- and camshaft po-
sition sensor at plug for interchang-
ing.

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****

• press in speed (position) sensor

during engine standstill until me-
chanical limit stop.
crankshaft time- • fault code 10309 actual: work off
crankshaft posi- out - nocrank- this fault code.
636/8 10312
tion shaft signal
Timeout • fault code 10312 actual: check
crankshaft position sensor, replace
if necessary.
• nominal value 1.2 kOhm

crankshaft sen- • connect the position sensor correct-

crankshaft posi- ly.
636/14 10313 sor wrong po-
tion
larity • perform functional check.

shortened to
control solenoid battery voltage- • shortened to battery voltageHigh-
651/3 24805
valve ** Highside bank side bank 1
1
shortened to
control solenoid battery voltage-
651/3 24905 • switch off solenoid valves bank 2
valve ** Highside bank
2
ground short
control solenoid
651/4 24806 Low side bank • switch off solenoid valves bank 1
valve **
1
control solenoid ground short
651/4 24906 • switch off solenoid valves bank 2
valve ** Lowside bank 2
important note:
control failure • upon removing mechanical or elec-
control cylinder
651/5 15027 injector-/sole- trical faults at the injector valves, the
1 disturbed
noid valve engine-smoothness control has to
be set to zero.

important note:
short circuit in- • upon removing mechanical or elec-
solenoid valve
651/6 25028 jector solenoid trical faults at the injector valves, the
cylinder 1 **
valve cylinder 1 engine smoothness control has to
be set to zero.

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****
important note:
contact recogni- • upon removing mechanical or elec-
no contact cyl-
651/7 15026 tion injector-/ trical faults at the injector valves, the
inder 1
solenoid valve engine smoothness control has to
be set to zero.

important note:

engine-smooth- LRR-limitation • upon removing mechanical or elec-

651/12 09044 trical faults at the injector valves, the
ness cylinder 1 cylinder 1
engine smoothness control has to
be set to zero.

important note:

individual cylin- EZA-limitation • upon removing mechanical or elec-

651/14 09045 trical faults at the injector valves, the
der adaption cylinder 1
engine smoothness control has to
be set to zero

• upon removing mechanical or elec-

trical faults at the injector valves, the
engine-smoothness control has to
injector-/sole- control cylinder be set to zero.
652/5 15127 noid valve cylin- 2 disturbed /
der 2 failure • the engine-smoothness control can
be set to zero in the menu "controls"
at the menu level "check engine-
smoothness control".

• check electrical screw connections

short circuit in- of the affected injector valve for
solenoid valve short circuit.
652/6 25128 jector-/ solenoid
cylinder 2 **
valve cylinder 2 • disconnect electrical screw connec-
tions of the affected injector valve.

• upon removing mechanical or elec-

trical faults at the injector valves, the
contact recogni- engine-smoothness control has to
tion injector-/ no contact cyl- be set to zero.
652/7 15126
solenoid valve inder 2 • the engine-smoothness control can
cylinder 2 be set to zero in the menu "controls"
at the menu level "check engine-
smoothness control".

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****
important note:
engine-smooth-
injector-/sole- • upon removing mechanical or elec-
ness control:
652/12 09144 noid valve cylin- trical faults at the injector valves, the
LRR-limitation
der 2 engine smoothness control has to
cylinder
be set to zero.

important note:
individual cylin-
injector-/sole-
der adaptation: • upon removing mechanical or elec-
652/14 09145 noid valve cylin- trical faults at the injector valves, the
EZA-limitation
der engine smoothness control has to
cylinder
be set to zero.

important note:
injector-/sole- control cylinder • upon removing mechanical or elec-
653/5 15227 noid valve cylin- 3 disturbed / trical faults at the injector valves, the
der 3 failure engine-smoothness control has to
be set to zero.

• check electrical screw connections

injector-/sole- short circuit in- of the affected injector valve for
653/6 25228 noid valve cylin- jector-/ solenoid short circuit.
der 3 ** valve cylinder 3 • disconnect electrical screw connec-
tions of the affected injector valve.

contact recogni- important note:

injector-/sole- tion injector-/ • upon removing mechanical or elec-
653/7 15226 noid valve cylin- solenoid valve: trical faults at the injector valves, the
der 3 no contact cyl- engine smoothness control has to
inder 3 be set to zero.

important note:
engine-smooth-
injector-/sole- • upon removing mechanical or elec-
ness control:
653/12 09244 noid valve: cyl- trical faults at the injector valves, the
LRR-limitation
inder 3 engine smoothness control has to
cylinder
be set to zero.

important note:
individual cylin-
injector-/sole-
der adaptation: • upon removing mechanical or elec-
653/14 09245 noid valve: cyl- trical faults at the injector valves, the
EZA-limitation
inder 3 engine smoothness control has to
cylinder 3
be set to zero.

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****

contact recogni- important note:

control failure tion injector-/ • upon removing mechanical or elec-
654/5 15327 injector-/sole- solenoid valve: trical faults at the injector valves, the
noid valve no contact cyl- engine smoothness control has to
inder 4 be set to zero.

• check electrical screw connections

injector-/sole- short circuit in- of the affected injector valve for
654/6 25328 noid valve cylin- jector-/ solenoid short circuit.
der 4 ** valve cylinder 4 • disconnect electrical screw connec-
tions of the affected injector valve.

contact recogni- important note:

injector-/sole- tion injector-/ • upon removing mechanical or elec-
654/7 15326 noid valve cylin- solenoid valve: trical faults at the injector valves, the
der 4 no contact cyl- engine smoothness control has to
inder 4 be set to zero.

important note:
engine-smooth-
injector-/sole- • upon removing mechanical or elec-
ness control:
654/12 09344 noid valve cylin- trical faults at the injector valves, the
LRR-limitation
der 4 engine smoothness control has to
cylinder 4
be set to zero.

important note:
individual cylin-
injector-/sole- • upon removing mechanical or elec-
der adaption:
654/14 09345 noid valve cylin- trical faults at the injector valves, the
EZA-limitation
der 4 engine smoothness control has to
cylinder 4
be set to zero.

contact recogni- important note:

injector-/sole- tion injector-/ • upon removing mechanical or elec-
655/5 15427 noid valve cylin- solenoid valve: trical faults at the injector valves, the
der 5 no contact cyl- engine smoothness control has to
inder 5 be set to zero.

• check electrical screw connections

injector-/sole- short circuit in- of the affected injector valve for
655/6 25428 noid valve cylin- jector-/ solenoid short circuit.
der 5 ** valve cylinder 5 • disconnect electrical screw connec-
tions of the affected injector valve.

Copyright © Sandvik 23 (40)

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****

contact recogni- important note:

injector-/sole- tion injector-/ • upon removing mechanical or elec-
655/7 15426 noid valve cylin- solenoid valve: trical faults at the injector valves, the
der 5 no contact cyl- engine smoothness control has to
inder 5 be set to zero.

important note:
engine-smooth-
injector-/sole- • upon removing mechanical or elec-
ness control:
655/12 09444 noid valve cylin- trical faults at the injector valves, the
LRR-limitation
der 5 engine smoothness control has to
cylinder 5
be set to zero.

important note:
individual cylin-
injector-/sole-
der adaptation: • upon removing mechanical or elec-
655/14 09445 noid valve cylin- trical faults at the injector valves, the
EZA-limitation
der 5 engine smoothness control has to
cylinder 5
be set to zero.

control failure important note:

injector-/sole- injector-/sole- • upon removing mechanical or elec-
656/5 15527 noid valve cylin- noid valve: con- trical faults at the injector valves, the
der 6 trol cylinder 6 engine smoothness control has to
disturbed be set to zero.

• check electrical screw connections

injector-/sole- short circuit in- of the affected injector valve for
656/6 25528 noid valve cylin- jector-/ solenoid short circuit.
der 6 ** valve cylinder 6 • disconnect electrical screw connec-
tions of the affected injector valve.

contact recogni- important note:

injector-/sole- tion injector-/ • upon removing mechanical or elec-
656/7 15526 noid valve cylin- solenoid valve: trical faults at the injector valves, the
der 6 no contact cyl- engine smoothness control has to
inder 6 be set to zero.

important note:
engine-smooth-
injector-/sole- • upon removing mechanical or elec-
ness control:
656/12 09544 noid valve cylin- trical faults at the injector valves, the
LRR-limitation
der 6 engine smoothness control has to
cylinder 6
be set to zero.

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****
important note:
individual cylin-
injector-/sole- • upon removing mechanical or elec-
der adaption:
656/14 09545 noid valve cylin- trical faults at the injector valves, the
EZA-limitation
der 6 engine smoothness control has to
cylinder 6
be set to zero.

important note:
injector-/sole- control failure • upon removing mechanical or elec-
657/5 15627 noid valve cylin- injector-/sole- trical faults at the injector valves, the
der 7 noid valve engine smoothness control has to
be set to zero.

• check electrical screw connections

injector-/sole- short circuit in- of the affected injector valve for
657/6 25628 noid valve cylin- jector-/ solenoid short circuit.
der 7 ** valve cylinder 7 • disconnect electrical screw connec-
tions of the affected injector valve.

contact recogni- important note:

injector-/sole- tion injector-/ • upon removing mechanical or elec-
657/7 15626 noid valve cylin- solenoid valve: trical faults at the injector valves, the
der 7 no contact cyl- engine smoothness control has to
inder 7 be set to zero.

important note:
engine-smooth-
injector-/sole- • upon removing mechanical or elec-
ness control:
657/12 09644 noid valve cylin- trical faults at the injector valves, the
LRR-limitation
der 7 engine smoothness control has to
cylinder 7
be set to zero.

important note:
individual cylin-
injector-/sole-
der adaptation: • upon removing mechanical or elec-
657/14 09645 noid valve cylin- trical faults at the injector valves, the
EZA-limitation
der 7 engine smoothness control has to
cylinder 7
be set to zero.

control failure important note:

injector-/sole- injector-/sole- • upon removing mechanical or elec-
658/5 15727 noid valve cylin- noid valve: con- trical faults at the injector valves, the
der 8 trol cylinder 8 engine smoothness control has to
disturbed be set to zero.

Copyright © Sandvik 25 (40)

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****

• check electrical screw connections

injector-/sole- short circuit in- of the affected injector valve for
658/6 25728 noid valve cylin- jector-/ solenoid short circuit.
der 8 ** valve cylinder 8 • disconnect electrical screw connec-
tions of the affected injector valve.

contact recogni- important note:

injector-/sole- tion injector-/ • upon removing mechanical or elec-
658/7 15726 noid valve cylin- solenoid valve: trical faults at the injector valves, the
der 8 no contact cyl- engine smoothness control has to
inder 8 be set to zero.

important note:
engine-smooth-
injector-/sole- • upon removing mechanical or elec-
ness control:
658/12 09744 noid valve cylin- trical faults at the injector valves, the
LRR-limitation
der 8 engine smoothness control has to
cylinder 8
be set to zero.

important note:
individual cylin-
injector-/sole-
der adaptation: • upon removing mechanical or elec-
658/14 09745 noid valve cylin- trical faults at the injector valves, the
EZA-limitation
der 8 engine smoothness control has to
cylinder 8
be set to zero.

• check wire - terminal 50 input of

starter relay if shortened to battery
starter relay ex- voltage, repair or replace if neces-
starter control sary.
677/3 18005 ternal current
(PLD-MR) **
supply • check starter relay, replace if neces-
sary.
• restore electrical connection(s)

• check of starter relay if shortened to

battery voltage, repair or replace if
starter relay ex- necessary.
starter control
677/5 18009 ternal current
(PLD-MR) ** • check starter relay, replace if neces-
supply
sary.
• restore electrical connection(s)

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****

• check wire - terminal 50 input of the

starter relay for short circuit to
starter control short circuit to ground, repair or replace if necessa-
677/6 18008 ry.
(PLD-MR) ** ground
• check starter relay, replace if neces-
sary.

• check starter electrically and me-

starter control starter does not chanically.
677/7 18086
(PLD-MR) ** engage
• perform functional check.

starter control starter relay • check starter relay, replace if neces-

677/14 18033 Starter relay is fixed in closed sary.
(PLD-MR) ** position • perform functional

proportional shortened to
697/3 17007D) valve (MBR- battery voltage • set output off
BK) (-lead)
proportional shortened to
17705 valve bank battery voltage • set output off 1 2 3 4
1PVB (+lead)*
proportional short circuit to
697/4 17708 valve bank 1 ground • set output off 1 2 3 4
(PVB 1) (+lead)**

• check parametrization.
• parameter 06 has to be set to NOT
open circuit
ACTIVE
fault** ECU en-
proportional
gine control • if not, then the data set of ECU en-
697/5 17009 valve 1 (MBR-
(e.g. MR-PLD) gine control (e.g. MR-PLD) is wrong
BK)
wrong calibra- • replace and program ECU engine
tion. control (e.g. MR-PLD).
• perform functional check.

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****

• check parametrization.
short circuit to • parameter 06 has to be set to NOT
ground (-lead) ACTIVE
proportional ECU engine
• if not, then the data set of ECU en-
697/6 17006 valve 1 (MBR- control (e.g.
gine control (e.g. MR-PLD) is wrong
BK) MR-PLD)
wrong calibra- • replace and program ECU engine
tion. control (e.g. MR-PLD).
• perform functional check.

shortened to
17305C) proportional
battery voltage
698/3 valve 2 (MBR- • set output off
17307D) (-lead) High
KD)
Side

17317C) proportional
open circuit
698/5 valve 2 (MBR- • set output off
17309D) fault Low Side
KD)

• check calibration, correct if neces-

sary. Parameter 007 has to be set to
proportional NOT ACTIVE.
short circuit to
valve 2 Activa-
ground (-lead) • if not, then the data set of the con-
tion: engine
698/6 17306 High Side trol unit MR is wrong.
brake reecom-
wrong calibra-
pression valve • replace and program ECU engine
tion
(MBR-KD) control (e.g. MR-PLD).
• perform functional check.

shortened to
proportional
699/3 17107D) battery voltage • set output off
valve 3
(-lead)*

• check calibration, correct if neces-

sary. Parameter 008 has to be set to
NOT ACTIVE.
note:
open circuit
proportional • if a Linig-fan is installed, the follow-
699/5 17109 fault wrong cali-
valve 3 ing calibration applies:
bration
a) parameters 8 and 9 have to be
set to ACTIVE.
b) parameter 14 has to be set to
"Type 0".

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****

• check calibration, correct if neces-

sary. Parameter 008 has to be set to
short circuit to NOT ACTIVE.
ground (-lead)
ECU engine • if the calibration is OK, check wire
proportional control (e.g. for short circuit to ground, repair or
699/6 17106 replace if necessary.
valve 3 MR-PLD)
wrong calibra- • if still no fault can be detected, re-
tion / short cir- place and program ECU engine
cuit to ground control (e.g. MR-PLD).
• perform functional check.

shortened to
proportional
700/3 17207** battery voltage • set output off
valve 4
(-lead)*
note: ECU engine control (e.g. MR-
PLD) wrong calibration / open circuit
fault
• check calibration, correct if neces-
sary. Parameter 009 has to be set to
NOT ACTIVE.
note:
• if a Linnig-fan is installed, the follow-
ing calibration applies:
a) parameters 8 and 9 have to be
proportional open circuit set to ACTIVE
700/5 17209
valve 4 fault
b) parameter 14 has to be set to
"Type 0".
• fault code17209 remains actual:
check wires for open circuit fault, re-
pair or replace if necessary.
• if no fault can be detected, replace
and program ECU engine control
(e.g. MR-PLD)
• perform functional check.
• set output off

Copyright © Sandvik 29 (40)

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****
note: ECU engine control (e.g. MR-
PLD) wrong calibration / short circuit to
ground
• check calibration, correct if neces-
sary. Parameter 009 has to be set to
NOT ACTIVE.
• check calibration, correct if neces-
proportional short circuit to sary. Parameter 009 has to be set to
700/6 17206 NOT ACTIVE. if the calibration is
valve 4 ground (-lead)
OK, check wire for short circuit to
ground, repair or replace if necessa-
ry.
• if still no fault can be detected, re-
place and program ECU engine
control (e.g. MR-PLD).
• perform functional check.

shortened to
proportional
705/3 17405 battery voltage • set output off
valve 5
(+lead)*
proportional short circuit to
705/4 17408 • set output off for valve 6 and 5.
valve 5 ground (+lead)*
proportional shortened to
705/11 17805 valve bank 2 battery voltage • set output off for valve 6 and 5.
PVB 2 (+lead)*
proportional
short circuit to
705/11 17808 valve bank 2 • set output off for valve 6 and 5.
ground (+lead)*
PVB 2
proportional open circuit
706/3 17609 • set output off for valve 6
valve 6 fault *

camshaft sen- • check wire for open circuit, replace

camshaft posi- if necessary.
723/3 10409 sor open circuit
tion
fault • nominal value: 1.2 kOhm

camshaft sen- • check wire and position sensor for

camshaft posi- ground short, replace if necessary.
723/4 10408 sor ground
tion sensor
short • nominal value: 1.2 kOhm necessary.

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Mercedes Benz engine fault codes

Fault
codes Fault
SAE codes
Description Repair instructions
J1939 PLD-MR
SPN/FMI ***
****

• if fault codes 10408 and 10409 are

current, remove them first
• pull out position sensor during en-
gine standstill and perform visual
check
camshaft time- • remove metal pieces/shavings if
camshaft posi- out (no cam necessary.
723/8 10412
tion sensor shaft signal) • replace position sensor in the case
Timeout of mechanical damage (clear stress
marks).
• press in speed (position) sensor
during engine standstill until me-
chanical limit stop.
• perform functional check.

camshaft sen- • position sensor correctly with pin of

camshaft posi- sor wrong po- the ECU engine control (e.g. MR-
723/14 10413 PLD)
tion larity Sensor
verpolt • perform functional check.

currently not fan speed detection in-

stalled.
no signal (time-
986/8 17112 fan speed • check calibration, correct if neces-
out) Timeout
sary. Parameter 14 has to be set to
"Type 0".

* diagnosis version 5 D)=only for the D-Model of PLD-MR control units

(diagnosis version 6)
** diagnosis version 6 and newer
*** Minidiag 2 Diagnostic unit
**** Driving panel master gauge (P1)

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Mercedes Benz engine fault codes

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Mercedes Benz engine fault codes

2 VEHICLE CONTROL FAULT CODES

2.1 Fault codes of vehicle control (+CPC4-eCAN) via SAE J1939
+CPC4-
eCAN +CPC4-
fault eCAN
codes fault Description Remedial action Pin
(J1939) codes (k-
SPN/FMI line) ***
****

• restart accelerator pedal

adjustment routine
accelerator • check wiring
analog acceler-
91/0 10200 pedal not ad- • Limit value idle opera- ST1/7
ator pedal
justed tion position: 5,0 V
• Limit value kick down
position: 4,9 V

• Pedal unit exchange, if

defective
• check wiring
analog acceler- voltage not
91/2 10202 • Limit value idle opera-
ator pedal plausible
tion position: 5,0 V
• Limit value kickdown po-
sition: 4,9 V

• Pedal unit exchange, if

defective
voltage too high • check wiring
analog acceler-
91/3 10203 or shorted to • Limit value idle opera- ST1/7
ator pedal
battery voltage tion position: 5,0 V
• Limit value kickdown po-
sition: 4,9 V

• Pedal unit exchange, if

defective
analog acceler- voltage too low • check wiring
91/4 10204 ator pedal or shorted to • Limit value idle opera- ST1/7
AFPS ground tion position: 5,0 V
• Limit value kickdown po-
sition: 4,9 V

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Mercedes Benz engine fault codes

+CPC4-
eCAN +CPC4-
fault eCAN
codes fault Description Remedial action Pin
(J1939) codes (k-
SPN/FMI line) ***
****

• Oil discharge with to

strong overstocking.

98/0 10400 oil level oil level to high • remark: This problem PLD-MR
can occur also if in PLD-
MR the false type of oil
pan were programmed.

98/1 10401 oil level low oil level • refill oil PLD-MR

• refill oil
• remark: This problem
98/14 10414 oil level oil level too low can occur also if in PLD- PLD-MR
MR the false type of oil
pan were programmed.

oil pressure • check oil pump and oil

100/1 10501 low oil pressure PLD-MR
sensor circuit

oil pressure oil pressure too • check oil pump and oil
100/14 10514 PLD-MR
sensor low circuit.

coolant temper- high coolant • cooling-water level and

110/0 10900 PLD-MR
ature temperature cooling circuit check.

coolant temper- coolant temper- • cooling-water level and

110/14 10914 PLD-MR
ature ature too high cooling circuit check.

low coolant lev- • refill coolant

111/1 11001 coolant level ST3/11
el • check wiring

• check wiring
111/3 11003 coolant level open circuit • Voltage must be larger ST3/11
than 2,0 V.

shorted to
111/4 11004 coolant level • check wiring. ST3/11
ground

• check battery voltage

terminal 15 (ig-
158/0 11100 over voltage • check parameter 2/08 ST2/3
nition)
(24V/12V selection)

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Mercedes Benz engine fault codes

+CPC4-
eCAN +CPC4-
fault eCAN
codes fault Description Remedial action Pin
(J1939) codes (k-
SPN/FMI line) ***
****

• check battery voltage

terminal 15 (ig-
158/1 11101 under voltage • check parameter 2/08 ST2/3
nition)
(24V/12V selection)

Wiring idle vali-

dation switch
• check wiring ST1/3
GAS1 and
idle switch (an- and
558/1 11701 GAS2 twisted • Pedal unit exchange, if
alog pedal) ST1/6 or
or open circuit defective ST1/4
at potentiome-
ter ground FP-
both switches • check wiring ST1/3
idle switch (an- open circuit
558/5 11705 and
alog pedal) (GAS2 + GAS1 • Pedal unit exchange, if
defective ST1/6
open)

both switches • check wiring ST1/3

idle switch (an-
558/12 11712 closed (GAS2 + • Pedal unit exchange, if and
alog pedal)
GAS1 closed) defective ST1/6

power supply
620/3 12103 analog pedal voltage too high • supply voltage > 5,2 V. ST1/8
(AFP+)
power supply
620/4 12104 analog pedal voltage too low • supply voltage < 4,8 V. ST1/8
(AFP+)

• check wiring (engine

CAN)
• check configuration:
CAN link
no communica-
625/2 12202 +CPC4-eCAN2 MR parameter (../..) and
tion with MR
- MR +CPC4-eCAN2 parameter
1/01
to be set to equal function-
ality (0ne wire capability)

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Mercedes Benz engine fault codes

+CPC4-
eCAN +CPC4-
fault eCAN
codes fault Description Remedial action Pin
(J1939) codes (k-
SPN/FMI line) ***
****

• check wiring (engine

CAN)
• check configuration:
CAN link
625/14 12214 +CPC4-eCAN2 one wire mode MR parameter (../..) and
- MR +CPC4-eCAN2 parameter
1/01
to be set to equal function-
ality (0ne wire capability)
629/12 12312 +CPC4-eCAN2 internal error

• check wiring
1004/3 14403 output relay 4 open circuit ST4/7
• check relay 4

shorted to • check wiring

1004/4 14404 output relay 4 ST4/7
ground • check relay 4

CAN identifiers • PGN ETC1 was re-

J1939 CAN- in-
639/2 14902 ETC#1 or ceived only once and
terface
ACC#1 missing did not disappear.

both signals • check wiring

PWM accelera-
1015/2 15002 missing (GAS1 • Pins ST1/6, ST1/3,
tor pedal
and GAS2) ST1/4.

PWM accelera- signal GAS2, • check wiring

1015/3 15003
tor pedal not available • Pins ST1/6, ST1/4.

PWM accelera- signal GAS1, • check wiring

1015/4 15004
tor pedal not available • Pins ST1/3, ST1/4.

accelerator
PWM accelera- • restart accelerator pedal
1015/5 15005 pedal not ad-
tor pedal adjustment routine
justed
idle position out
PWM accelera- • restart accelerator pedal
1015/6 15006 of adjusted
tor pedal adjustment routine
range
accelerator
PWM accelera- • restart accelerator pedal
1015/7 15007 pedal out of ad-
tor pedal adjustment routine
justed range

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Mercedes Benz engine fault codes

* diagnosis version 5 D)=only for the D-Model of PLD-MR control units

(diagnosis version 6)
** diagnosis version 6 and newer
*** Minidiag 2 Diagnostic unit
**** Driving panel master gauge (P1)

Copyright © Sandvik 37 (40)

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Mercedes Benz engine fault codes

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