Always keep this manual in a safe readily accessible location.

MODEL__________________________________________________________

SERIAL__________________________________________________________

SERVICE COMPANY_______________________________________________

TELEPHONE NUMBER_____________________________________________

For Operating Instructions or Technical Support

Call 1-507-886-6666

Last Revision: 05/31/2016 Starting with Ser. # M72HD-0437

M72HD Page 1
 Table of Contents
SAFETY-READ BEFORE OPERATING ................................................................................................ 3
Safety Instructions .................................................................................................................................. 3
Decals ...................................................................................................................................................... 5
PRODUCT DESCRIPTION ...................................................................................................................... 8
Baler Components ................................................................................................................................. 8
INSTALLATION AND SETUP .................................................................................................................. 9
Baler Unit Set-Up ................................................................................................................................... 9
INSTALLATION AND SETUP ................................................................................................................ 11
Electrical Setup ..................................................................................................................................... 11
Initial Testing ......................................................................................................................................... 12
BALER OPERATIONS ............................................................................................................................ 13
Compacting Material ............................................................................................................................ 13
Tying A Full Bale .................................................................................................................................. 14
Ejecting A Full Bale .............................................................................................................................. 15
MAINTENANCE ....................................................................................................................................... 16
Recommended Lock-Out/Tag-Out Procedure ................................................................................. 16
Preventative Maintenance .................................................................................................................. 18
TROUBLESHOOTING AND SERVICE ................................................................................................ 23
Adjusting The Pressure Relief Valve ................................................................................................. 24
APPENDIX ................................................................................................................................................ 26
Specifications and Dimensions .......................................................................................................... 26
Assembly Drawings and Schematics ................................................................................................ 27

M72HD Page 2
SAFETY-READ BEFORE OPERATING

Safety Instructions

A. Warning: Any changes to the original construction, components, programs wiring and or
documents of any kind in any way related to the baler without authorization from Harmony
Enterprises Incorporated will void the warranty and any liability immediately.

B. Warning: It is the responsibility of the end user to properly install the baler in accordance with
all local, state, and federal codes, and within manufacture’s guidelines unless it is requested by the
end user that a representative of Harmony Enterprises conduct the install. Consult your distributor
or the factory with any questions before attempting installation. Locate and install baler to meet all
OSHA and ANSI Z245.5 safety requirements.

C. Warning: It is the responsibility of the end user to take appropriate action to insure all
employees and operating personnel understand and adhere to all safe operating procedures of the
baler. In the event that the operator of the baler is unable to read in English, it is the employer’s
responsibility to translate these instructions either verbally or in writing so that the operator fully
understands the operation procedures.

D. Warning: No one under the age of 18 may operate the baler. No one under 16 may load
material into the baler. Failure to abide may violate federal law.

E. Warning: Safety of the operator is of prime importance in operation of the baler. The baler is
equipped with several standard safety features. Switches are used to monitor all access doors to
ensure they are closed and secured before any automatic movements are allowed. This prevents
access to the chamber area, protecting the operator from potential injury.

F. Warning: Do not attempt to process unauthorized materials such as glass, concrete, steel,
wood, tanks, or containers could cause serious injury and damage to the baler.

G. Warning: Do not compact any volatile or combustible materials in the baler.

H. Warning: Do not attempt to enter the chamber area. Do not put hands or feet in or near the
chamber when the machine is in operation. Stand clear of the baler while the baler is cycling or when
ejecting a bale. Keep working area clean and dry with no obstructions. Do not stack things on baler.

M72HD Page 3
I. Warning: Remove the key from the key on the machine after use to prevent any
unauthorized use of the baler.

J. Warning: The baler is intended to compact and bale recyclable materials including high and
low-density recyclable plastics. Any materials other than these common commodities should be
authorized and verified by your local distributor.

K. Warning: Repair work should be performed by a Harmony Enterprises certified service

technician only. Contact local distributor for instructions on how to proceed when defects are
suspected.

M72HD Page 4
SAFETY-READ BEFORE OPERATING

Decals

#1

#107

#81

#42
#151

#3
#80

#77S

#11

#4 #9

M72HD Page 5
 #126

#195

#1 – This decal informs the operator to keep their hands clear of the machine while it is
in operation in order to avoid injury. This decal is displayed in both English and
Spanish.

#3 – This decal informs the operator not to open and reclose the lower door while there
is a bale in the chamber area. The door should only be opened to eject full bales.
The decal is displayed in both English and Spanish.

#4 – This decal informs the operator that the platen must be fully extended before
moving the baler. The decal is displayed in both English and Spanish.

#9 – This decal informs the operator of the correct operating procedures for the baler.

# 42 – This decal lets the operator know what type of hydraulic oil to use in the baler
hydraulic circuit and how to read the oil level properly.

#77S – This decal informs the operator that no person under the age of 18 is allowed to
operate the baler in both English and Spanish languages.

#80 – This decal alerts the operator to the presents of dangerous voltage higher than
120 volts. The decal is displayed in both English and Spanish.

M72HD Page 6
 #81 – This decal informs the operator that the baler meets or exceeds the requirements
for ANSI standard Z245.5 Safety Requirements for Baling Equipment.

#107 – This decal is the decal for Harmony Enterprises Inc., the manufacturer of the
baler.

#126 - This decal informs the operator to keep all body parts out of the baler during
operation. Failure to follow these instructions could result in serious injury or
death.

#151 – WARNING: RISK OF FIRE OR ELECTRIC CHOCK – THE OPENING OF THE

BRANCH CIRCUIT PROTECTIVE DEVICE MAY BE AN INDICATION THAT A
FAULT CURRENT HAS BEEN INTERUPTED. ALL CURRENT CARRYING
PARTS AND OTHER COMPONENTS PROTECTED BY THIS DEVICE SHOULD
BE EXAMINED AND REPLACED IF DAMAGED. IF BURNOUT OF AN
OVERLOAD RELAY OCCURS, THE COMPLETE OVERLOAD RELAY MUST BE
REPLACED.

This decal informs the operator that in the event of a sudden loss of power or
surge all current carrying devices including relays shall be examined and replaced
if damaged to avoid the risk of fire or electric shock once power is restored.

#195 – This decal informs the operator on how to load the chamber to achieve the most
uniform bale and prevent damage to the chamber and platen.

M72HD Page 7
 PRODUCT DESCRIPTION
Baler Components

Main Cylinder

Power Unit
Loading Door

Control Panel

Chamber Door

Turnbuckle Latch

M72HD Page 8
INSTALLATION AND SETUP
Baler Unit Set-Up

 A minimum ceiling height of 93 inches is required for correct operation of the baler.
 An 8ft x 10ft operating area is required for correct operation of the baler.

1. Position the baler on a level surface where it will be operating.

2. Completely open the loading and chamber doors.
3. Remove the twine hook rod and all hardware from the chamber area.
4. Give the baler a thorough inspection for damage during transit.
5. Open the control panel and remove the breather cap, keys and any remaining hardware.
6. Remove the plug from the oil tank and install the breather cap.
IMPORTANT: Do not operate the baler until this step has been completed.
7. Insert the key into the keyed selector switch on the control panel and turn it to the HAND
position.
8. Press and hold the AUX button and the platen UP button on the control panel to raise the
platen until its cylinder plate is ½” from the chamber stringer.
9. Install the four (4) bolts at the top of the chamber with the nylock nuts secured on the top
face of the cylinder plate.
10. Install the four (4) bolts at the top of the chamber with the nylock nuts secured on the top
face of the plate.

M72HD Page 9
 11. Coat the inside of the chamber with paraffin wax. This will aid in the bale eject process.
NOTE: If Option 361 is included, skip steps 12 and 13. See the section entitled Tying
a Full Bale.
12. Thread bale twine through the tie slots from the rear, down the back and out the slots at the
front of the baler.

13. Make loops at the front end of the twine and secure the loops to the twine holders.
14. Close and secure all doors on the baler.

M72HD Page 10
INSTALLATION AND SETUP
Electrical Setup

Warning: The incoming voltage must be the same as the baler voltage, and the circuit must be
capable of handling the electrical demand. The use of any phase conversion is not recommended.

 The M72HD baler comes standard from the factory wired for 3-phase voltages of 208,
230, or 480 VAC and single phase.

 The M72HD baler will arrive pre-wired for the voltage specified at the time of purchase.
Use the chart below to determine wire size, fuse size and the receptacle required for this
voltage.

 The M72HD baler must be connected to a properly installed and inspected branch
circuit. All wiring must comply with local codes as well as the National Electric Code.

BASED ON UL508A

3- Phase 20 HP 208V 230V 480V

Wire Size Gauge (Minimum) 4 4 8
Current Protection Amp (Maximum) 74.25 67.5 33.75
Motor FLA Amp FLA 59.4 54 27
NEMA Plug Hard Wired Hard Wired Hard Wired
NEMA Receptacle Hard Wired Hard Wired Hard Wired

NOTE: The above information is for reference only. All wiring must comply with local as well as
National Electric Code.

M72HD Page 11
INSTALLATION AND SETUP
Initial Testing

Warning: No one under the age of 18 may operate this baler. No one under 16 may load
material into this unit. Failure to abide may violate federal law.

Warning: Do not operate this unit until you have completely read and fully understand the
instructions in this manual. Make sure all access covers are closed and secured and all safety devices
are engaged. Clear all persons from the operating area before testing.

Warning: Avoid all contact with hydraulic fluid. If injury results from contact with fluid consult a
doctor immediately. Do not operate baler if hydraulic fluid is leaking in any area.

1. Confirm that the electrical setup has been completed.

2. Confirm that the loading and unloading doors are closed.
3. Insert the key into the key selector switch on the control panel and turn it to the “AUTO” position
4. Press and hold the “AUX” button and the “DOWN” button on the control panel to cycle the baler.
The platen will move down for a predetermined amount of time and return to the fully retracted
position automatically. The loading door will reopen automatically when the platen begins to retract.

M72HD Page 12
BALER OPERATIONS

Warning: No one under the age of 18 may operate this baler. No one under 16 years of age may
load material into this unit. Failure to abide may violate federal law.

Warning: Do not compact any volatile or combustible materials in this baler.

Warning: Any attempts to process unauthorized materials such as glass, concrete, steel, wood,
tanks, or containers could cause serious injury and damage to the baler.

Compacting Material

1. Open the loading door by pushing up on the loading door handle.

2. Place refuse in the chamber via the loading door.
3. Close the loading door.
4. Insert the key in to the keyed selector switch and turn it to the “AUTO” position

Electrical
Bale Full
Disconnect
Indicator Light

Platen Up
Button

Keyed Selector
Platen Down
Switch
Button

Emergency
Stop Button

5. Press and hold the “AUX” button and the green “DOWN” button. The platen will cycle for a
predetermined amount of time and automatically return to the fully retracted position. The loading
door will automatically reopen once the platen begins to retract.
6. Repeat the process until the chamber is full.

M72HD Page 13
BALER OPERATIONS

Warning: Stand clear of the baler while in operation and when ejecting a cube. Keep
working area clean and dry with no obstructions. Do not stack things on baler.

Warning: No one under the age of 18 may operate this baler. No one under 16 may load
material into this unit. Failure to abide may violate federal law.

Tying a Full Bale

 It is recommended that 14 gauge wire ties be used to tie a bale. Different gauges may be
necessary depending on the material being baled.

1. Insert the key into the keyed selector switch and turn it to the “AUTO” position.
2. Press and hold the “AUX” button and the yellow “UP” button to retract the platen.
3. Open the loading door and place a flat sheet of cardboard on top of the bale.
4. Press and hold the “AUX” button and the green “DOWN” button. When the platen stops moving
press the EMERGENCY STOP button.
5. Open the unloading door.
NOTE: If Option 423 is included, skip steps 6 and 7.
6. From the rear, feed one end of the wire ties through the tie slots under the bale.
NOTE: If Option 423 is included. Feed the wire ties from the front.

Option 423

7. Feed the other end of the wire ties through the tie slots in the platen.
8. Form a loop in the wire ties as shown, feed the remaining end through the loop and pull tight.
9. Twist to secure.

M72HD Page 14
BALER OPERATIONS

Warning: Stand clear of the baler while in operation and when ejecting a cube. Keep
working area clean and dry with no obstructions. Do not stack things on baler.

Warning: No one under the age of 18 may operate this baler. No one under 16 may load
material into this unit. Failure to abide may violate federal law.

Ejecting a Full Bale

1. Follow the procedure for Tying a Full Bale before proceeding.

2. Position a pallet in the opening of the unload door. The bale will be tipped on to the pallet during the
bale eject process.
3. Insert the key and turn the keyed selector switch to the “HAND” position.
4. Press and hold the “AUX” button and the yellow “UP” button to raise the platen 2-3 inches.
5. At the rear of the baler lift the ejector T-handle and place it on the ejector hook.

6. Turn and hold the keyed selector switch to the “HAND” position and press the yellow “UP” button.
The platen will retract and tip the ejector plate forward, tipping the bale onto the pallet.
7. Retract the platen all the way to cancel the T-handle ejector and plate.
8. Perform steps 8-11 in the section entitled Baler Unit Set-Up to prepare for the next bale.

M72HD Page 15
MAINTENANCE
Recommended Lock-Out/Tag-Out Procedure

Warning: Access panels, limit switches and devices shall be maintained to function at all times to protect personnel and meet safety
requirements.

Warning: Avoid all contact with hydraulic fluid. If injury results from contact with fluid consult a doctor immediately. Do not operate
baler if hydraulic fluid is leaking in any area.

Warning: Lock-out/Tag-out procedures must be in accordance with OSHA and ANSI Z245.5 requirements.

Warning: It is the responsibility of the employer whose employees are engaged in installing, repairing, adjusting, inspecting, operating,
or maintaining the baler to develop, document, and implement a policy and procedure for locking / tagging out any potentially hazardous
energy source. This is of paramount importance and must be completed before any work is done to the baler.

1. Disconnect all electrical power to the baler by switching off the electrical disconnect located on the control panel.
2. Place an appropriate padlock on the receptacle and place a warning tag that reads UNDER REPAIR DO NOT USE on the baler
control panel.

3. With the loading and unload door fully open, place two (2) 4x4 wooden beams underneath the platen for support, one in each
corner as shown below.

M72HD Page 16
 Platen Fully Retracted

4x4 Wooden Beams

4. Double check that the baler has no electrical power by testing for voltage on the power source with a voltmeter.
5. Test the baler for power by attempting to operate it.
6. Remove all stored hydraulic energy by manually relieving pressure in the directional valve. Press in on the ends of the valve to
relieve pressure.
7. When the job is complete, clear the area of all unauthorized personnel before removing the lock and tags.
8. Reconnect all electrical power to the baler.

M72HD Page 17
Maintenance

Preventative Maintenance

The following chart displays the recommended tasks for preventative maintenance of the baler.

 The term CHECK refers to a visual inspection for correct operation of and damage to the components of the baler.

Item Reference Frequency Lubricant/Notes

Weekly Monthly Annually
Oil Tank Level Page 19 Check MV32 Hydraulic Oil
Hydraulic Hoses Page 19 Check
Limit Switches Pages 20, 21 Check
Oil Page 19 Change MV32 Hydraulic Oil
Suction Filter Page 19 Change
Platen Page 20 Clean
Oil Return Filter Pages 18, 37 Replace Option 424 **Not Shown**
Desiccant Breather Page 19 Replace

M72HD Page 18
 7

Notes
1 Oil Tank
Remove to view oil level,
2 Oil Tank Sight Screw platen must be retracted to
read oil level properly
Suction filter is located inside
3 Suction Filter Location
the oil tank
Adjust to make sure pressure
4 Pressure Relief Valve
gauge always reads 2000psi
4 5 Pressure Gauge Fitting Install pressure gauge here
6 Motor Rotation Wiring
7 Hydraulic Hoses Inspect for leaks, damage
8 Directional Valve
9 Descent Breather Connection
9 10 Motor Nameplate
11 Hydraulic Pump
8 5 12 Oil Return Filter Not Shown
Detail A
See Detail A

3
11 10

M72HD Page 19
 Platen

Chamber Door
Safety Switch

Ejector Plate

Loading Door Interlock

Switch

M72HD Page 20
 Loading Door Limit
Switch

Loading Door
Limit Switch

M72HD Page 21
 Terminal
PLC Controller
Blocks

Motor Starter
Electrical
Disconnect

Motor
Overload Reset

Fuses

M72HD Page 22
 Ejector T‐Handle
and Hook

M72HD Page 23
TROUBLESHOOTING AND SERVICE

Adjusting the Pressure Relief Valve

The function of the Pressure Relief Valve is to control and set the maximum allowed hydraulic system pressure to 2000psi.

Warning: Troubleshooting and or service are to be performed by a Harmony Enterprises certified service technician only.

1. Install a hydraulic pressure gauge rated from 0 - 3000psi into the fitting on the manifold.
2. Loosen the lock nut.
Pressure Adjustment
Screw
Lock Nut

3. Turn the selector switch to the “HAND” position. Press and hold the “AUX” button and the “DOWN” button to send the platen in
the downward direction. When the platen is fully extended the gauge should read 2000psi.

M72HD Page 24
 4. Turn the screw out to lower the pressure until the gauge reads 2000psi or in to raise the pressure until the gauge reads 2000psi
and retighten the lock nut on the Pressure Relief Valve.
5. Remove the pressure gauge and run a test cycle.

M72HD Page 25
 APPENDIX

Specifications and Dimensions

3-Phase
USCS Metric
Width 56 in 1410 mm
Height 100 in 2540 mm
Depth 38 in 970 mm
Cube Capacity 67 cu-ft. 1897 L
Reduction Ratio
Motor 20 hp 14920 W
Ram Total Force 92366 lbs. 41897 kg
Cycle Time 37 sec 37 sec
Cylinder [BxRxS] [7x4.5x48] in [178x114x1219] mm
Electrical Power 208V/230V/480V 208V/230V/480V
Net Weight 7320 lbs. 3320 kg

M72HD Page 26
APPENDIX_______________________________ ________________________

Assembly Drawings and Schematics

M72HD Page 27
 BALER/COMPACTOR WARRANTY

Harmony Enterprises, Inc. warrants that if any part of the Harmony Enterprises baler/compactor
proves defective in material or workmanship within one year of the date of delivery to the
customer, it will provide necessary replacement parts free of charge.

To obtain service from this warranty:

1. If a defect in material or workmanship is suspected, contact the distributor who sold you
this baler/compactor. The distributor will provide further instructions on how to proceed.
If necessary, contact Harmony Enterprises, Inc., 704 Main Ave N., Harmony, MN 55939, for
the identity of the distributor.

2. If the distributor directs, return any parts suspected to be defective, shipping charges
prepaid, to Harmony Enterprises, Inc., 704 Main Ave, Harmony, MN 55939. If Harmony
Enterprises, Inc. inspection establishes a defect in material or workmanship; we will supply
a replacement part free of charge, F.O.B., Harmony, MN.

This warranty does not apply to problems caused by misuse, abuse, negligence or failure to follow
instructions in the Parts and Service Manual. This warranty does not cover labor charges for
inspection, removal and installation of parts.

THE TERMS OF THIS WARRANTY CONSTITUTE THE BUYER’S SOLE AND EXCLUSIVE
REMEDY. THERE IS NO IMPLIED WARRANTY OF MERCHANTABILITY, AND NO IMPLIED
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT AND UNDER NO
CIRCUMSTANCE, INCLUDING BREACH OF THIS EXPRESS WARRANTY (OR ANY IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE),
NEGLIGENCE AND STRICT TORT, SHALL HARMONY ENTERPRISES, INC. LIABILITY EXCEED
THE PURCHASE PRICE OF THIS BALER/COMPACTOR OR INCLUDE CONSEQUENTIAL AND
INCIDENTAL DAMAGES.

No person, dealer, distributor or agent has authority to alter the terms of this warranty on behalf
of Harmony Enterprises, Inc. or to represent that Harmony Enterprises, Inc. will undertake any
obligation except that specifically set forth in this warranty.
 NOTES

___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________