SUPREME PRESSTECH CONTROL PLAN

Prototype Pre-launch Production Vendor Code

Vendor Name: SUPREME PRESSTECH Control Plan No. SPT/ZFR/CP/- Azadi Bkt-3003 Control Plan Date: 20.01.2024
Customer Name : ZF Rane Automotive India Private Limited
Vendor Contact Person / Phone: Manoharan R / 9698712440 CP Rev. No. : 00 Rev. Date: -
Part Number : 019 3003 00

Part Name / Description : Mounting Bracket Assembly Core Team members: Manopharan R, Rajeh Mistri, Chirag, Jagdeesh, Suresh R, Sunil,
Supplier/Plant Approval / Date:
Manjunath, Jayasheela
Customer Drg. Rev.No. : 6 / 02.07.2019 Approved by
Prepared by Checked by
Other Approval / Date (If required):
Manoharan R Manoharan R Rajesh Mistry
Characteristics Sample
Process Name / Machine, Device, Product/Process Evaluation /
MFG Process Process Special Mistake Reaction Plan &
Operation Jig, Tools , facillities Specification Measurement Control Method Resp. Resp
Flow Diagram No. for manufacturing CP. Char # Proofing Corrective action
Description Product Process /Tolerance Techniques Size Freq.
Sl.No

CR sheet
1 Material Grade QA Engineer
(IS 513-D)

2 Sheet Thickness 1.5±0.10 Digital Micrometer

As per
3 Sheet Length 1250*470 Measuring tape Sampling
Receiving Insp. Plan No. Incoming
1000 EVERY LOT
Of Raw Material 4 Chemical Inspection Report Receiving
Supplier RM Inform to Supplier
As per incoming Testcertificate & Inspector
5 Mechanical ---
report External Lab Test
6 Others Report &
Free from rust, Dent
7 Appearance Manager QA
and damages

Free from rust, Dent

1 APPEARANCE Physical counting
Raw Material and damages
1010 100% EVERY LOT DC --- Stores Incharge Inform to Supplier Stores & PPC
Storage
QTY / Sheet VISUAL COUNTING /
2 QTY AS PER DC
LENGTH WEIGHING M/C

1 Thi kness 1.5±0.10 Vernier 5 No's Shift

2 Slot Length 9.0+0.2 Digital Vernier 5 No's 1 hr

3 Slot Width 7.0+0.2 Digital Vernier 5 No's 1 hr

Quarantine the QA Engineer,QA
Setup Approval &
Blanking & Hole QC / exisiting produced MANAGER &
1020 Press 4 Width 20.±0.5 Digital Vernier 5 No's 2 hr Inprocess -
Piercing INSPECTOR parts and segregate PRODUCTION
inspection report
the parts MANAGER
5 Hole diameter 7.0+0.2 Digital Vernier 5 No's 1 hr

6 Hole diameter 4.50+0.1 Digital Vernier 5 No's 1 hr

Free from rust, Dent

7 Appereance Visual 100%
and damages
 SUPREME PRESSTECH CONTROL PLAN
Prototype Pre-launch Production Vendor Code
Vendor Name: SUPREME PRESSTECH Control Plan No. SPT/ZFR/CP/- Azadi Bkt-3003 Control Plan Date: 20.01.2024
Customer Name : ZF Rane Automotive India Private Limited
Vendor Contact Person / Phone: Manoharan R / 9698712440 CP Rev. No. : 00 Rev. Date: -
Part Number : 019 3003 00

Part Name / Description : Mounting Bracket Assembly Core Team members: Manopharan R, Rajeh Mistri, Chirag, Jagdeesh, Suresh R, Sunil,
Supplier/Plant Approval / Date:
Manjunath, Jayasheela
Customer Drg. Rev.No. : 6 / 02.07.2019 Approved by
Prepared by Checked by
Other Approval / Date (If required):
Manoharan R Manoharan R Rajesh Mistry
Characteristics Sample
Process Name / Machine, Device, Product/Process Evaluation /
MFG Process Process Special Mistake Reaction Plan &
Operation Jig, Tools , facillities Specification Measurement Control Method Resp. Resp
Flow Diagram No. for manufacturing CP. Char # Proofing Corrective action
Description Product Process /Tolerance Techniques Size Freq.
Sl.No

1 Height 0.50±0.1 DHG 5 No's Shift

2 Width 6.0±0.5 VMM 5 No's Shift Quarantine the QA Engineer,QA

Setup Approval &
QC / exisiting produced MANAGER &
1030 Rib Forming Press Inprocess -
INSPECTOR parts and segregate PRODUCTION
3 Thickness 20.0±0.5 Digital Vernier 5 No's Shift inspection report
the parts MANAGER

Free from rust, Dent

4 Appereance Visual 100%
and damages

1 Distance 33.0±1.0 Digital Vernier 5 No's Setting

2 Center Distance 23.0±1.0 VMM 5 No's Setting

3 Distance 8.50+2.50 Digital Vernier /VMM 5 No's Setting

4 Radius 5.0±1.0 VMM 5 No's Setting

1040 Leg Pending Press

5 Distance 7.50+2.50 Digital Vernier /VMM 5 No's Setting
Quarantine the QA Engineer,QA
Setup Approval &
QC / exisiting produced MANAGER &
Inprocess -
INSPECTOR parts and segregate PRODUCTION
6 Distance 9.0±0.5 Digital Vernier / VMM 5 No's Setting inspection report
the parts MANAGER

7 Center distance 14.0±0.5 VMM 5 No's Setting

Free from rust, Dent

8 Appereance Visual 100%
and damages

Quarter (1/4) Free from rust, Dent

1050 1 Appereance Visual 100%
Bending and damages

Free from rust, Dent

1060 Half (1/2) Bending 1 Appereance Visual 100%
and damages
 SUPREME PRESSTECH CONTROL PLAN
Prototype Pre-launch Production Vendor Code
Vendor Name: SUPREME PRESSTECH Control Plan No. SPT/ZFR/CP/- Azadi Bkt-3003 Control Plan Date: 20.01.2024
Customer Name : ZF Rane Automotive India Private Limited
Vendor Contact Person / Phone: Manoharan R / 9698712440 CP Rev. No. : 00 Rev. Date: -
Part Number : 019 3003 00

Part Name / Description : Mounting Bracket Assembly Core Team members: Manopharan R, Rajeh Mistri, Chirag, Jagdeesh, Suresh R, Sunil,
Supplier/Plant Approval / Date:
Manjunath, Jayasheela
Customer Drg. Rev.No. : 6 / 02.07.2019 Approved by
Prepared by Checked by
Other Approval / Date (If required):
Manoharan R Manoharan R Rajesh Mistry
Characteristics Sample
Process Name / Machine, Device, Product/Process Evaluation /
MFG Process Process Special Mistake Reaction Plan &
Operation Jig, Tools , facillities Specification Measurement Control Method Resp. Resp
Flow Diagram No. for manufacturing CP. Char # Proofing Corrective action
Description Product Process /Tolerance Techniques Size Freq.
Sl.No

1 Angle 60°±1° VMM 2 No's Setting

2 Distance 26.0±0.5 VMM 2 No's Setting

3 Distance 50.0±1.0 DHG / VMM 2 No's Setting Quarantine the QA Engineer,QA

Setup Approval &
QC / exisiting produced MANAGER &
1070 Round Forming Press Inprocess -
INSPECTOR parts and segregate PRODUCTION
inspection report
4 Radius R15.0±2.0 VMM 2 No's Setting the parts MANAGER

5 Radius R 10.0±2.0 VMM 2 No's Setting

Free from rust, Dent

6 Appereance Visual 100%
and damages
 SUPREME PRESSTECH CONTROL PLAN
Prototype Pre-launch Production Vendor Code
Vendor Name: SUPREME PRESSTECH Control Plan No. SPT/ZFR/CP/- Azadi Bkt-3003 Control Plan Date: 20.01.2024
Customer Name : ZF Rane Automotive India Private Limited
Vendor Contact Person / Phone: Manoharan R / 9698712440 CP Rev. No. : 00 Rev. Date: -
Part Number : 019 3003 00

Part Name / Description : Mounting Bracket Assembly Core Team members: Manopharan R, Rajeh Mistri, Chirag, Jagdeesh, Suresh R, Sunil,
Supplier/Plant Approval / Date:
Manjunath, Jayasheela
Customer Drg. Rev.No. : 6 / 02.07.2019 Approved by
Prepared by Checked by
Other Approval / Date (If required):
Manoharan R Manoharan R Rajesh Mistry
Characteristics Sample
Process Name / Machine, Device, Product/Process Evaluation /
MFG Process Process Special Mistake Reaction Plan &
Operation Jig, Tools , facillities Specification Measurement Control Method Resp. Resp
Flow Diagram No. for manufacturing CP. Char # Proofing Corrective action
Description Product Process /Tolerance Techniques Size Freq.
Sl.No

1 Bush Diameter 15.0±0.2 Digita Vernier 5 No's Setting

2 Bush Length 14.50±0.2 Digita Vernier 5 No's Setting

3 Bush ID 7.0+0.2 Digita Vernier 5 No's Setting

No. of Tack /
4 2 Places Visual 100%
Projection welding

Distance (After
5 92.50+0.5 Receving Gauge 5 No's 1 Hr
assembly)

Distance (After
6 82.0+0.5 Receving Gauge 5 No's Setting
assembly)

Distance (After
7 78.0±0.5 Receving Gauge 5 No's Setting
assembly)

Distance (After
8 106.0+0.5 Receving Gauge 5 No's 1 Hr
assembly)

Distance (After
9 115.0+0.5 Receving Gauge 5 No's Setting
assembly)
Quarantine the QA Engineer,QA
Setup Approval &
Welding Diameter (After QC / exisiting produced MANAGER &
1080 Bush Welding 10 83.0+1.0 Receving Gauge 5 No's Setting Inprocess -
Machine assembly) INSPECTOR parts and segregate PRODUCTION
inspection report
the parts MANAGER
DVC/ Receiving
11 Distance 14.50+0.5 5 No's Setting
Gauge

12 Distance 40.0±0.5 Receving Gauge 5 No's 1 Hr

DVC/ Receiving
13 Length 56.0±0.8 5 No's Setting
Gauge

Free from rust, Dent

14 Appereance Visual 100%
and damages

15 Wire Diameter 0.8±0.02 Micrometer 5 No's Setting

16 Current 195±5 A Controller 5 No's Setting

17 Voltage 4±2 Kv Controller 5 No's Setting

18 Gas flow 1-2 kg/cm2 Pressure Gauge 5 No's Setting

19 Speed 5.0±0.3 m/min Controller 5 No's Setting

 SUPREME PRESSTECH CONTROL PLAN
Prototype Pre-launch Production Vendor Code
Vendor Name: SUPREME PRESSTECH Control Plan No. SPT/ZFR/CP/- Azadi Bkt-3003 Control Plan Date: 20.01.2024
Customer Name : ZF Rane Automotive India Private Limited
Vendor Contact Person / Phone: Manoharan R / 9698712440 CP Rev. No. : 00 Rev. Date: -
Part Number : 019 3003 00

Part Name / Description : Mounting Bracket Assembly Core Team members: Manopharan R, Rajeh Mistri, Chirag, Jagdeesh, Suresh R, Sunil,
Supplier/Plant Approval / Date:
Manjunath, Jayasheela
Customer Drg. Rev.No. : 6 / 02.07.2019 Approved by
Prepared by Checked by
Other Approval / Date (If required):
Manoharan R Manoharan R Rajesh Mistry
Characteristics Sample
Process Name / Machine, Device, Product/Process Evaluation /
MFG Process Process Special Mistake Reaction Plan &
Operation Jig, Tools , facillities Specification Measurement Control Method Resp. Resp
Flow Diagram No. for manufacturing CP. Char # Proofing Corrective action
Description Product Process /Tolerance Techniques Size Freq.
Sl.No

1 Coating Thickness 50 microns max Thickness Tester 5 No's Batch

Quarantine the
Incoming Inform To sub
Supplier PDIR - parts , Reject /
Inspector supplier
CED Coating Free from Coating Rework
1090 2 Appereance Visual 100%
(Sub Supplier) Defects

Process
3 As per Sub supplier Control plan
Parameters

Free From Stamping

1 Appereance and Coating visual VISUAL 100% - ---
defects INFORM QA Engineer,QA
100% Visual
FINAL STAGE SUPERVISOR IF MANAGER &
2000 Inspection & Final
INSPECTOR ANY POSSIBILITY PRODUCTION
Inspectio
DIMENSIONS OF RE- WORK MANAGER
Dimensional Measuring Instrume ts/ PDIR
2 Parameters
REQUIRED AS PER
Receving Gauge
5 No's Batch ---
DRAWING / AOI

QA Engineer,QA
AS PER PACKING
PACKING & INFORM TO MANAGER &
2010 1 FINISHED GOODS STD PO & INVOICE 100% PACKING SLIP --- QA
DESPATCH SUPERVISOR PRODUCTION
MANAGER

Reaction plan C1 :
Stop production, isolate the suspected products, Inform In-charge, analyse the cause and carry action as mentioned below, Re-run verify parts and continue production.
MAN Machine Material Method Measurement

Conduct Machine Stock - Adjust stock in ejector pins / tools spares

Quarantine and or continue production with Ensure Calibration status, verify error, wear and use the
Provide awareness/ Train the operator Capability, Re-validate Tool - Ensure Tool holder, tools
accepted lot calibrated Instrument / Gauging
and Re-run Tool Wear - Re-grind / Polish / Change the tool

Special Char. Class # g Process Characteristics + Product Characteristics

REV. No. Revion Date REVISION DETAILS Intials Remarks
00 20.01.2024 New Release MNR