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B Series Installation

This document provides installation instructions for B Series Multi-Position & Hydronic Air Handlers. It includes sections on safety considerations, general instructions, required tools and parts, location and installation requirements, electrical and ductwork connections, configuration options, drain pan connections, refrigerant line installation, supply voltage connections, thermostat connections, wiring diagrams, performance data, start-up checks, hot water coil installation, sequence of operation, and maintenance assistance. Installers should follow all instructions to properly install the unit and connect components in compliance with relevant codes and standards.

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© © All Rights Reserved
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0% found this document useful (0 votes)
115 views20 pages

B Series Installation

This document provides installation instructions for B Series Multi-Position & Hydronic Air Handlers. It includes sections on safety considerations, general instructions, required tools and parts, location and installation requirements, electrical and ductwork connections, configuration options, drain pan connections, refrigerant line installation, supply voltage connections, thermostat connections, wiring diagrams, performance data, start-up checks, hot water coil installation, sequence of operation, and maintenance assistance. Installers should follow all instructions to properly install the unit and connect components in compliance with relevant codes and standards.

Uploaded by

shaner1360
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

IM-BAH-0662402-15

April 2016

Installation Instructions

B Series
Multi-Position & Hydronic Air Handlers
Electric or Hot Water Heat, with available Variable-Speed High Efficiency ECM Motor

TABLE OF CONTENTS PAGE PAGE

Air Handler Safety ................................................................1 Metering Device ...................................................................7


General ................................................................................2 Refrigerant Line Installation .................................................8
Tools and Parts ....................................................................2 Refrigerant Charging Instructions ........................................8
Outdoor System Requirements............................................2 Supply Voltage Connections ................................................9
Location Requirements ........................................................2 Thermostat Connections ....................................................10
Installation Clearances.........................................................3 Wiring Diagram ..................................................................13
Configuration Options ..........................................................3 Blower Performance Data ..................................................14
Drain Pan Connections ........................................................4 Air Handler Checks ............................................................16
Electrical Requirements .......................................................5 Hot Water Coil Installation .................................................17
Ductwork Requirements.......................................................5 Hot Water Coil Flushing .....................................................18
Inspect Shipment .................................................................5 Sequence of Operation ......................................................19
Sloping the Drain .................................................................6 Air Handler Maintenance ...................................................19
Install Condensate Drain......................................................6 Assistance or Service ........................................................19
Install Ductwork....................................................................7 Warranty ............................................................................20

AIR HANDLER SAFETY


SAFETY CONSIDERATIONS
Your safety and the safety of others are very important. CAUTION: Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. Caution may also
We have provided many important safety messages in this manual and be used to alert against unsafe practices.
on your appliance. Always read and obey all safety messages.
NOTICE: Indicates a statement of company policy as the message
This is the safety alert symbol. relates directly or indirectly to the safety of personnel or protection of
property.
This symbol alerts you to potential hazards that can kill or hurt
you and others. IMPORTANT: More detailed information concerning the statement of
company policy as the message relates directly or indirectly to the
All safety messages will follow the safety alert symbol and signal word. safety of personnel or protection of property.
These signals words mean the following:
All safety messages will tell you what the potential hazard is, tell you how
DANGER: You can be killed or seriously injured if you don’t to reduce the chance of injury, and tell you what can happen if the
immediately follow instructions. instructions are not followed.
WARNING: Indicate a potentially hazardous situation which, if not
avoided, could result in death or serious injury.

Product improvement is a continuous process at Advanced Distributor Products. Therefore, product specifications are subject to change without notice
and without obligation on our part. Please contact your ADP representative or distributor to verify details.
© by Advanced Distributor Products. All rights reserved.

2175 West Park Place Blvd., Stone Mountain, GA 30087


www.adpnow.com
GENERAL
WARNING WARNING
This product may contain fiberglass wool insula- Electrical Shock
tion. Glass wool fibers are known to the State of Disconnect power before servicing.
California to cause cancer. Disturbing insulation Replace all parts and panels before operating.
during installation, maintenance, or repair may Electrically ground air handler.
expose you to glass wool fibers and may cause Connect ground wire to ground terminal marked “GRD”.
respiratory, skin or eye irritation. For further Failure to do so can result in death or electrical shock.
information on risks associated with fiberglass Explosion Hazard
wool, consult Material Safety Data Sheet available Keep flammable materials and vapors,
from OEM. such as gasoline, away from this unit.
Place this unit so that the heating elements are at least
These instructions are intended as a general guide only and do not 18in (46cm) above the floor for a garage insulation.
supersede any national or local codes in any way. Compliance
Failure to follow these instructions can result in death,
with all local, state, or national codes pertaining to this type of
explosion or fire.
equipment should be determined prior to installation.
Read this entire instruction manual, as well as the instructions provided) in accordance with NFPA 90B Standard for the
supplied in separate equipment, before starting the installation. Installation of Warm Air Heating and Air-Conditioning Systems
(latest edition).
All models are designed for indoor installation only.
Some models are configured for upflow air discharge only, and
The installation of the air handler, field wiring, warm air ducts, etc.
some models are configured for upflow or horizontal left-hand air
must conform to the requirements of the National Electrical Code,
discharge.
ANSI/NFPA No. 70 (latest edition) in the United States, and any
state laws, and local ordinances (including plumbing or Do not remove the cabinet knockouts until it has been determined
wastewater codes). Local authorities having jurisdiction should be which knockouts would need to be removed for the installation.
consulted before installation is made. Such applicable regulations Select the final installation position that best suits the site
or requirements take precedence over the general instructions in conditions. Consider required clearances, space, routing
this manual. requirements for refrigerant line, condensate disposal, filters,
Install the conditioned air plenum, ducts and air filters (not ductwork, wiring, and accessibility for service. Refer to the air
handler rating plate on the air handler for specific information.
TOOLS AND PARTS NEEDED
Assemble the required tools and parts before starting installa- Check local codes, check existing electrical supply, and read
tion. Read and follow the instructions provided with any tools “Ductwork Requirements,” and “Electrical Requirements,”
listed here: before purchasing parts.
1/4” Nut Driver Tape Measure The correct orifice size may be contained in the replacement
Level Hammer orifice package located inside the control box of the outdoor
Screw Drive Sealant unit. If this package does not contain the correct orifice for your
air handler, you must purchase the correct orifice size.
Adjustable Wrench UL listed wire nuts
Replacement orifice (if needed; see “Verify Orifice Size”)

OUTDOOR SYSTEM REQUIREMENTS


The air handler is designed to match, and must be used with, performance with a variety of different capacities of outdoor
outdoor units as rated in AHRI. The indoor sections are units. In some cases, the AHRI rating may require that the air
manufactured with an interchangeable refrigerant metering handler refrigerant metering device be changed to obtain rated
device to provide optimum refrigerant control and system performance.

LOCATION REQUIREMENTS
NOTE: When the unit is installed in a very humid space and  Electrical wires should be sealed on the inside where
used in cooling applications, excessive sweating may occur on they exit the conduit opening. Sealant is required to pre-
outside of unit. To prevent excessive sweating wrap unit with vent air leakage into and condensate from forming inside
1" fiberglass insulation. All openings should be sealed to pre- the air handler, control box, and on electrical controls.
vent air leakage that could cause condensate to form inside
the cabinet.  The air handler must be installed in such a way as to
allow free access to the coil/filter compartment and blow-
 If installed in an unconditioned space, sealant should be er/control compartment.
applied around the electrical wires, refrigerant tubing, and
condensate lines where they enter the cabinet.
2
INSTALLATION CLEARANCES
Clearance to combustible material to be 0 inches to unit casing, mined to be necessary by consulting the “Minimum Filter
and 0 inches to plenum and duct for first 36 inches. Requirements Chart.”
The air handler can be installed in a closet with a false bottom
 If the free area is not known, assume a 25% free area for
to form a return air plenum or be installed with a return air ple-
wood or a 75% free area for metal louvers or grilles.
num under the air handler.
Louvers or return air grilles are field supplied. Local codes may  If the return air plenum is used, the return air grille should
limit application of systems without a ducted return to single- be immediately in front of the opening in the plenum to
story buildings. allow for the free flow of return air.

 Install louvers in a closet. Use the “Minimum Filter Re-  When not installed in front of the opening, there must be
quirements Chart” to determine the opening size that will adequate clearance around the air handler to allow for the
provide the amount of free air you will require. If using free flow of return air.
louvers or grilles, match the free area rating of the louver
or grille to the Minimum Return Air Free Area you deter-

CONFIGURATION OPTIONS
For ease of installation, it is best to make any necessary coil
Conversion from Vertical to Horizontal
configuration changes before setting air handler in place.
A vertical only air handler may be converted to horizontal air
 Vertical upflow Air Handlers only contain 1 drain pan. discharge by installing a horizontal drain pan kit (see
accessories).
 Multi-position Air Handlers contain 2 drain pans.
A multi-position air handler may be converted from horizontal
left-hand discharge to horizontal right-hand discharge without
additional parts.
Vertical Installations (Upflow)
The air handler must be supported on the bottom only and set
on solid floor or field supplied supporting frame. Securely Suspended Cabinet Installation
attach the air handler to the floor or supporting frame. For best
NOTE: Air handler must be positioned with one side parallel to
efficiency and airflow, horizontal drain pan (if installed) should
the floor when in the horizontal position, with a 1/2" pitch
be removed from units in upflow configurations.
towards drain.
The suspending means must be field fabricated, and should
Horizontal Installations consist of a minimum of two “cradles” made by attaching two
3/8” all thread rods to a length 1-5/8" x 7/8" unistrut. Cradles
Horizontal installations can be left-hand or right-hand air should not interfere with panel removal, drain connections, or
supply. refrigerant connections.
Adequate support must be provided to ensure cabinet integrity.
Units mounted horizontal should be mounted with a slight
angle toward the drain connections (see Figure 5) so that the
FIGURE 1
drain pan will empty completely without water standing in the
pan.. Ensure that there is adequate room to remove service
and access panels if installing in the horizontal position.
Air Handler in Upflow
Vertical Position
IMPORTANT:
 This coil is provided with a secondary drain that should
be trapped and piped to a location that will give the
occupant a visual warning that the primary drain is A. Horizontal left or right-
clogged. See “Install Condensate Drain.” hand drain connections
B. Upflow drain connections
 When an evaporator coil is installed in an attic or above a
C. Bottom/filter frame
finished ceiling, an auxiliary drain pan should be provided
under the air handler as specified by most local building
codes., and must have a larger footprint than the air A A
B
handler. C

 Extend suction line insulation into the coil cabinet by 2" to


prevent moisture from dripping onto the insulation (the
rubber grommet may need to be removed).

3
DRAIN PAN CONNECTIONS
Horizontal installations can be either “Right” or “Left.” 5. If the air handler is to be used for upflow, the horizontal
For horizontal right installations, a drain pan location change pan and bracket can be discarded.
may be required. Use drain connections “A” below. For 6. Remove the screws holding the coil bracket to the left
horizontal left installations, use drain connections marked “B” side of top plate. Reposition coil support bracket to right
below. side of top plate.

FIGURE 2 7. Remove drip shield from front left-hand side of coil


assembly and attach to front right-hand side.
Air Handler in the Horizontal Position 8. Repeat for the rear drip shields Failure to move drip
shields will allow air by-pass around coil.
Horizontal Right
Factory Ready (on multi-position models) 9. If needed for horizontal installation, slide the horizontal
drain pan over the bottom pan. If vertical application,
only install bottom pan. Install the pan(s) into bottom left
hand side of the air handler. If installed properly the
drains should match knockouts on the connection panel
(Refer to drawing).
A

10. Install coil assembly back into unit.


Horizontal Left
Requires Drain Pan Location Change 11. Re-install slant coil support bracket retaining screws.

12. Knockout required panels for drain line connections.

FIGURE 4 Side Bracket


B
Airflow Conversion

Models listed in Figure 3 are shipped in the horizontal right Left-to-Right (shown) or Right-to-Left
airflow configuration. To convert to horizontal left airflow, (31, 37-60 MBTUH Size Models)
follow these steps:

1. Remove and set aside all front panels.

2. Locate slant coil support bracket and remove the 2


screws from the side of the cabinet. Side Pan
3. Remove the horizontal drain pan retaining bracket.
Models listed in figure 4 are shipped in the horizontal right
4. Carefully remove coil assembly and drain pan(s) as one
airflow configuration. To convert to horizontal left airflow,
assembly from the unit.
follow these steps:

FIGURE 3 1. Remove and set aside front panels.

Airflow Conversion 2. Remove side bracket with 2 screws.

Left-to-Right (shown) or Right-to-Left 3. Carefully remove coil assembly and bottom drain pan as
(12-30, or 36 MBTUH Size Models) one assembly from the unit.

4. Move side drain pan from left hand side of coil to right.

Blower Retaining 5. Move coil support bracket under top plate from left hand
Bracket side of coil to right.
Top
Plate
Support 6. Install modified coil assembly back into unit.
Bracket
Side 7. Reinstall side bracket with 2 screws on opposite side.
Pan
Drip 8. Knockout required panels for drain line connections.
Shield
CAUTION: Take care when removing coil assembly from unit.
Installation in this configuration may cause the coil to tip into
unit once clear of the cabinet. Support the coil when removing.

4
ELECTRICAL REQUIREMENTS
NOTE: Use copper conductors only.
WARNING
 All field wiring must be done in accordance with National
Electrical Shock Electrical Code, applicable requirements of UL and local
codes, where applicable.
Disconnect power before servicing.
 Electrical wiring, disconnect means and over-current pro-
Replace all parts and panels before operating.
tection are to be supplied by the installer. Refer to the air
Electrically ground air handler. handler rating plate for maximum over-current protection,
minimum circuit Ampacity, as well as operating voltage.
Connect ground wire to ground terminal marked “GRD”.
 The power supply must be sized and protected according
Failure to do so can result in death or electrical shock.
to the specifications supplied on the product.
Explosion Hazard
Keep flammable materials and vapors,
such as gasoline, away from this unit.

Place this unit so that the heating elements are at least 18in
(46cm) above the floor for a garage insulation.

Failure to follow these instructions can result in death,


explosion or fire.

DUCTWORK REQUIREMENTS
 Install the conditioned air plenum, ducts and air filters  Supply and return ductwork must be adequately sized to
(not provided) in accordance with NFPA 90B Standard meet the system’s air requirements and static pressure
for the Installation of Warm Air Heating and Air- capabilities. Ductwork should be insulated with a
Conditioning Systems (latest edition). minimum of 1” thick insulation with a vapor barrier in
conditioned areas and 2” minimum in unconditioned
 The air handler is provided with flanges for the
areas.
connection of the plenum and ducts.
 Replacement air filters must be listed as Class 2 furnace  Supply plenum should be the same size as the flanged
opening provided around the blower outlet and should
air filters.
extend ideally at least 3 ft. from the air handler before
turning or branching off plenum into duct runs. The
plenum forms an extension of the blower housing and
minimizes air expansion losses from the blower.

INSPECT SHIPMENT
If damage is found, it should be noted on the carrier’s freight
bill. Damage claims should be filed with the carrier
WARNING immediately. Claims of shortages should be filed with the seller
Excessive Weight Hazard within 5 days.
NOTE: If any damages are discovered and reported to the
Use two or more people to move and install air handler.
carrier, do not install the unit because your claim may be
Failure to do so can result in back or other injury. denied.

All air handlers are performance tested. Each unit consists of a


blower assembly, refrigerant coil and controls, in an insulated, Filter Size Chart
factory-finished enclosure. Knockouts are provided for electri-
cal wiring entrance. Unit Size (MBTUH) Filter Size
12-24 12” x 20”
1. Check the unit rating plate to confirm specifications are
25-30 & 36 16” x 20”
as ordered.
31 & 37-48 16” x 24”
2. Upon receipt of equipment, carefully inspect it for
60 18” x 24”
possible shipping damage. Take special care to examine
the unit if the carton is damaged.

5
SLOPING THE DRAIN
FIGURE 5
SLOPING THE DRAIN
Make sure the unit is sloped approximately 1/2” (similar to the
THIS CORNER SHOULD BE
slope shown in Figure 5) to ensure proper condensate APPROXIMATELY 1/2" HIGHER
THAN DRAIN CORNER
drainage. NOTE: Sloping over 5/8” may cause blow off into
the auxiliary drain hole in high static situations.
THIS CORNER SHOULD BE
APPROXIMATELY 1/2" HIGHER
THAN DRAIN CORNER

INSTALL CONDENSATE DRAIN


The air handler is provided with ¾" NPT condensate drain without a drain trap. The condensate drain is on the
connections. negative pressure side of the blower; therefore, air being
A field fabricated secondary drain pan, with a drain pipe to the pulled through the condensate line will prevent positive
outside of the building, is required in all installations over a drainage without a proper trap.
finished living space or in any area that may be damaged by 5. Route the drain line to the outside or to an appropriate
overflow from the main drain pan. In some localities, local drain. Drain lines must be installed so they do not block
codes require a secondary drain pan for any horizontal service access to the front of the air handler. A 24"
installation. The secondary drain pan must have a larger clearance is required for filter, coil, or blower removal and
footprint than the air handler. service access. NOTE: Check local codes before
connecting the drain line to an existing drainage system.
1. Remove the appropriate panel knockouts for drains. See
“Drain Pan Connections” section. You may need to 6. Insulate the drain lines where sweating could cause
remove the indoor coil assembly from the cabinet. water damage
Upon completion of installation, it is the responsibility of the
2. Determine the drain connections to be used and note the
installer to ensure the drain pan(s) is capturing all condensate,
difference between the primary (green) and secondary
and all condensate is draining properly and not dripping into
(red) openings. Drain plugs are provided for all
duct/system.
openings; remove and discard the appropriate plugs with
½" drive ratchet and verify that remaining plugs are tight 1. Pour several quarts of water into drain pan, enough to fill
(2.5 ft-lbs). Attach drain line to pan with ¾" male pipe drain trap and line.
thread PVC fittings. Hand tight is adequate – do not over
tighten & do not reduce drain line size. 2. Check to make sure the drain pan is draining completely,
no leaks are found in drain line fittings, and water is
3. Secondary drain connections should be connected to a draining from the end of the primary drain pan.
separate drainage system. Run this drain to a place in
compliance with local installation codes where it will be 3. Correct any leaks found.
noticed when unit is operational. Condensate flowing
FIGURE 6
from the secondary drain indicates a plugged primary
drain. Condensate Drain
4. Install a 2" trap in the primary drain line as close to the
unit as practical. Make sure the top of the trap is below Vent in this location (before trap) Vent must extend a minimum
the connection to the drain pan to allow complete is acceptable as long as proper of 2” above the drain pan
drainage of the pan. NOTE: Horizontal runs must also
siphon Air

have an anti-siphon air vent (standpipe) installed ahead Drain Pan 2” Min.
of the horizontal run. See Figure 6. An extremely long
Anti-

horizontal run may require an oversized drain line to Drain Line


eliminate air trapping. NOTE: Do not operate air handler 2” Min.
3/4” MPT
2” Min. Vent “T”

Drain Trap

6
INSTALL DUCTWORK
IMPORTANT:

 Install ductwork in accordance with NFPA 90B and any


local codes.

 Connect supply air duct to the flange on top of the air


handler. If an isolation connector is used, it must be
nonflammable.

 A return air duct system is recommended. If the unit is


installed in a confined space or closet, a return connection
must be run to a location outside the cabinet.

METERING DEVICE

Thermal Expansion Valve (TXV) Pistons


Some models are equipped with a factory installed thermal As shipped from the factory, the piston installed in each
expansion valve. The sensing bulb of the valve needs to coil is chosen for the nominal BTUH capacity of the coil.
be removed during installation and reattached to the head- A label on the liquid line identifies the piston size. For
er (Fig 7). For optimum performance, attach and insulate optimum performance the piston should be sized to
the bulb at a 10 to 2 o’clock position outside of the cabinet match the nominal BTUH of the condensing unit.
to the main suction line no more than one foot from suction When changing pistons use the following procedure:
line connection. If necessary, the bulb can be installed on
a vertical suction line. In this instance, the bulb must be 1. Loosen hex nut located on liquid line and separate
placed before any trap, with the bulb’s capillary tube facing from distributor assembly.
upward.
2. Remove the existing piston from inside the distrib-
FIGURE 7
utor assembly
Thermal Expansion Valve 3. Insert the desired piston into the distributor as-
sembly.
Equalizer 4. Inspect “O” ring and replace if damaged. Ensure
Tube
gasket is in place.
Bulb Suction Header
Side
5. Re-install hex nut to body and torque to 10 ft-lbs.
Teflon
“O” Ring Detail 10 2

FIGURE 9

Side View of Piston Orifice


Hex Nut Distributor
Assembly
TXV Liquid Line Hex Nut Teflon O-Ring Seal

Piston Size
R-22 R-410A
Ton Piston Piston
Part # Part #
Size Size
1 41 100000035 41 100000035
1.5 53 100000036 49 100000049
2 59 100000037 53 100000036
ADP Piston
2.5 67 100000039 59 100000037
Distributor Assembly
3 73 100000041 67 100000039 Coil Cabinet
3.5 80 100000044 73 100000041
4 84 100000045 76 100000042
5 93 100000047 93 100000047

7
REFRIGERANT LINE INSTALLATION
Refrigerant lines must be connected by a licensed, EPA 3. Connect the suction and liquid line to the evaporator coil.
certified refrigerant technician in accordance with established
4. To avoid damaging the rubber grommets in the cabinet
procedures.
while brazing, slide the rubber grommets over the
IMPORTANT: refrigerant lines until they are away from the heat source.
 Connecting refrigerant lines must be clean, dehydrated, 5. Braze with an alloy of silver or copper and phosphorus
refrigerant-grade copper lines. Air handler coils should be with a melting point above 1,100oF. NOTE: Do not use
installed only with specified line sizes for approved soft solder.
system combinations.
6. Reinstall the rubber grommets after brazing is finished.
 Use care with the refrigerant lines during the installation
process. Sharp bends or possible kinking in the lines will 7. Make sure the outdoor air conditioning unit has been put
cause a restriction. in place according to the Installation Instructions and is
connected to the refrigerant lines.
 Do not remove the caps from the lines or system
connection points unit connections are ready to be ADP recommends installing a filter drier and sight glass in the
completed. liquid line. While brazing, purge the system with Nitrogen to
prevent contamination. ADP recommends reattaching and
1. Route the suction and liquid lines from the fittings on the insulating the TXV sensing bulb at a 10 to 2 o’clock position on
indoor coil to the fittings on the outdoor unit. Run the the suction line, outside the coil housing, no more than one
lines in a direct path, avoiding unnecessary turns and foot from the connection. Evacuate the system to 500 microns
bends. to ensure proper air and moisture removal (Note: Deep
2. Ensure that the suction line is insulated over the entire evacuation or triple evacuation method recommended). Open
exposed length and that both suction and liquid lines are the suction service valve slowly and allow the refrigerant to
not in direct contact with floors, walls, ductwork, floor bleed into the system before opening the liquid service valve.
joists, or other piping.

REFRIGERANT CHARGING INSTRUCTIONS


When charging in cooling mode, the outdoor temperature Notes:
should be 60°F or higher. To allow the pressures to stabilize, 1. If any problems or questions regarding charge occur, con-
operate the system a minimum of 15 minutes between adjust- tact customer service.
ments. When adjusting charge to systems with micro-channel
outdoor coils, make small (1 ounce or less) adjustments as 2. OEM charging methods vary depending on design and
these systems are very sensitive to refrigerant charge. application. Verify all recommended pressures, tempera-
tures, sub-cooling and superheat settings result in the
TXV Charging2, 3, 4 – Use the charging method recommended
proper charge.
by the outdoor unit instructions. Alternatively, ADP recom-
mends charging to 12°F sub-cooling for AC units and 10°F sub 3. ADP coils may require charge compensation due to size
-cooling for heat pump units. In addition, if equipped with an variation versus the OEM coil.
adjustable valve, adjust to 10°F superheat.
4. Temperatures are ±2°F unless otherwise recommended.
Fixed Orifice Charging2, 3, 4 – Use the superheat recom-
mended by the outdoor unit instructions. Alternatively, ADP
recommends charging to the superheat table below.
For heat pump units initially charged in the cooling mode, final Outdoor
60 65 70 75 80 85 90 95 100 105 110 115
Air Temp. (°F)
adjustments to charge in the heating mode are acceptable if
necessary. Some heat pump units require charging in the heat-
ing mode. In this case, refer to the outdoor instructions for Superheat (°F) 31 28 25 22 20 16 13 10 8 6 5 5
recommended charging procedures.
If the system is undercharged after the initial charge, add re-
frigerant until the sight glass is clear and recommended pres-
sures, temperatures, sub-cooling and superheat can be ob-
tained. If the system is overcharged after the initial charge,
recover refrigerant until recommended pressures, tempera-
tures, sub-cooling and superheat can be obtained.

8
SUPPLY VOLTAGE CONNECTIONS

Unit Size (MBTUH) Electric Heat Kit (kW)


WARNING
12 5
Electrical Shock
Disconnect power before servicing. 18 10

Replace all parts and panels before operating. 24 12.5

Electrically ground air handler. 25 15

Connect ground wire to ground terminal marked “GRD”. 30 17.5


Failure to do so can result in death or electrical shock. 31 17.5

36 20
Explosion Hazard
37 20
Keep flammable materials and vapors,
such as gasoline, away from this unit. 42 20
Place this unit so that the heating elements are at least 48 25
18in (46cm) above the floor for a garage insulation.
60 25
Failure to follow these instructions can result in death,
explosion or fire. Table: Maximum allowable kW Electric Heat Kits that can be
field installed for their respective Air Handler Size.

1. Disconnect all power supplies.


WARNING
2. Remove the air handler access panel.

3. Route the field supply wires to the air handler electrical


connection box.

4. Using UL listed wire nuts, connect the field supply wires Electrical Shock Hazard
to the air handler; black-to-black, and yellow-to-yellow
(240V) or white-to-white (120V), as shown in Figure 8. Disconnect all power supplies before servicing.

5. Connect ground wire to ground terminal marked “GND.” Replace all parts and panels before operating.

6. Replace the air handler access panel. Failure to do so can result in death or electrical shock.

FIGURE 9

Field and Air Handler


Wire Connections

9
THERMOSTAT CONNECTIONS
3-Speed Motor (Electric Heat)
Maximum allowable current draw from power-stealing thermostats or other accessories is 18 mA. Exceeding this value may
cause the Air Handler control board to operate abnormally.

Cooling Only Cooling Application


Application With Electric Heat

Thermostat Air Handler Condensing Unit Thermostat Air Handler Condensing Unit

RED RED
R R R R

GRN GRN
G G G G

BLU WHT
C C W W1

BLK
Y YEL W2
Y
BLU
C C

Y YEL
Y

Heating Only Heat Pump Application


Application With Electric Heat

Thermostat Air Handler Thermostat Air Handler Condensing Unit

RED RED
R R R R
R
GRN GRN
G G G G

WHT BLU
W W1 C C
C
BLK WHT
W2 W W1
W
BLK
W2

ORG
O O

Y YEL
Y

NOTE: Connect common (C) wire only if required. See Thermostat


Installation Instructions.

10
THERMOSTAT CONNECTIONS
3-Speed Motor & Variable-Speed High Efficiency ECM Motor (Hot Water Heat)
Maximum allowable current draw from power-stealing thermostats or other accessories is 18 mA. Exceeding this value may
cause the Air Handler control board to operate abnormally.

Hot Water Heat Only Cooling Application


Application with Hot Water Heat

Thermostat Air Handler Thermostat Air Handler Condensing Unit

RED RED
R R R R

GRN GRN
G G G G

WHT WHT
W W W W1

BLU
C C

YEL
Y1 Y1
Y1
YEL/
BLU
Y2 Y2
Y2

NOTE: For variable speed motor with single-stage condensing unit,


jumper Y1 and Y2 at the air handler.

Heat Pump Application


with Hot Water Heat

Thermostat Air Handler Condensing Unit

RED
R R
R
GRN
G G

BLU
C C
C
WHT W
W
W

ORG
O O

Y1 YEL Y1
Y1
YEL/
BLU
Y2 Y2
Y2

NOTE: Connect common (C) wire only if required. See Thermostat


Installation Instructions.
NOTE: For variable speed motor with single-stage condensing unit,
jumper Y1 and Y2 at the air handler.

11
THERMOSTAT CONNECTIONS
Variable-Speed High Efficiency ECM Motor (Electric Heat)
Maximum allowable current draw from power-stealing thermostats or other accessories is 18 mA. Exceeding this value may cause
the Air Handler control board to operate abnormally.

Electric Heat Only Cooling Only


Application Application

Thermostat Air Handler Thermostat Air Handler Condensing Unit

RED RED
R R R R

GRN GRN
G G G G

WHT BLU
W W1 C C

BLK YEL
W2 Y1 Y1
Y1
YEL/
BLU
Y2 Y2
Y2

NOTE: For variable speed motor with single-stage condensing unit,


jumper Y1 and Y2 at the air handler.

Heat Pump Application Cooling Application


with Electric Heat with Electric Heat

Thermostat Air Handler Condensing Unit Thermostat Air Handler Condensing Unit

RED RED
R R R R
R
GRN GRN
G G G G

BLU BLU
C C C C
C
WHT W1 WHT W1
W W
W
BLK BLK
W2 W2

ORG YEL
O O Y1 Y1
O Y1
YEL/
YEL Y2 BLU Y2
Y1 Y1
Y1 Y2
YEL/
BLU
Y2 Y2
Y2

NOTE: Connect common (C) wire only if required. See Thermostat


Installation Instructions. NOTE: For variable speed motor with single-stage condensing unit,
NOTE: For variable speed motor with single-stage condensing unit, jumper Y1 and Y2 at the air handler.
jumper Y1 and Y2 at the air handler.

12
WIRING DIAGRAM

NOTE: 6-Pin Plug serves as connection for electric heat kits to


control board.
If your unit is equipped with a multi-function control board, then
for electric heat installations insure that heat selector pin is set
to “E”.

13
BLOWER PERFORMANCE DATA
3-Speed Motor All data is given while air handler is operating with a dry DX coil and air filter installed.
Speeds marked in bold with asterisk* are the factory speed settings for both heating and cooling.
Heating speeds should not be reduced below factory setting.
208/240V Motor Airflow (CFM) vs. External Static Pressure (inches W.C.)
Unit Size Fan Speed Electric Heat Models Water Heat Models
(MBUTH) Setting 0.10 0.20 0.30 0.40 0.50 0.10 0.20 0.30 0.40 0.50
*Low 640 635 619 584 513 608 603 588 555 487
12 Med 907 861 808 743 659 862 818 768 706 626
High 961 914 854 786 703 913 868 811 747 668
*Low 640 635 619 584 513 608 603 588 555 487
18 Med 907 861 808 743 659 862 818 768 706 626
High 961 914 854 786 703 913 868 811 747 668
Low 640 635 619 584 513 608 603 588 555 487
24 Med 907 861 808 743 659 862 818 768 706 626
*High 961 914 854 786 703 913 868 811 747 668
Low 757 725 673 602 549 719 689 639 572 522
25 *Med 893 862 823 746 660 848 819 782 709 627
High 1111 1059 1005 964 904 1055 1006 955 916 859
Low 757 725 673 602 549 719 689 639 572 522
30 Med 893 862 823 746 660 848 819 782 709 627
*High 1111 1059 1005 964 904 1055 1006 955 916 859
*Low 1221 1187 1099 1080 1018 1160 1128 1044 1026 967
31 Med 1329 1267 1208 1146 1073 1263 1204 1148 1089 1019
High 1383 1317 1260 1188 1103 1314 1251 1197 1129 1048
Low 1221 1187 1099 1080 1018 1160 1128 1044 1026 967
36 *Med 1329 1267 1208 1146 1073 1263 1204 1148 1089 1019
High 1383 1317 1260 1188 1103 1314 1251 1197 1129 1048
*Low 1251 1263 1253 1214 1133 1188 1200 1190 1153 1076
37 Med 1396 1397 1371 1309 1215 1326 1327 1302 1244 1154
High 1731 1668 1588 1487 1379 1644 1585 1509 1413 1310
Low 1251 1263 1253 1214 1133 1188 1200 1190 1153 1076
42 *Med 1396 1397 1371 1309 1215 1326 1327 1302 1244 1154
High 1731 1668 1588 1487 1379 1644 1585 1509 1413 1310
Low 1627 1582 1513 1432 1328 1546 1503 1437 1360 1262
48 *Med 1801 1706 1620 1513 1398 1711 1621 1539 1437 1328
High 1854 1748 1656 1552 1448 1761 1661 1573 1474 1376
Low 1640 1583 1552 1497 1439 1558 1504 1474 1422 1367
60 *Med 1961 1892 1814 1704 1616 1863 1797 1723 1619 1535
High 2072 2001 1889 1789 1643 1968 1901 1795 1700 1561

120V Motor Airflow (CFM) vs. External Static Pressure (inches W.C.)
Unit Size Fan Speed No Heat Models Water Heat Models
(MBUTH) Setting 0.10 0.20 0.30 0.40 0.50 0.10 0.20 0.30 0.40 0.50
*Low 499 493 470 437 401 458 445 431 402 368
12 Med 671 636 611 557 490 631 611 581 543 485
High 727 715 675 631 540 725 691 650 602 544
*Low 499 493 470 437 401 458 445 431 402 368
18 Med 671 636 611 557 490 631 611 581 543 485
High 727 715 675 631 540 725 691 650 602 544
Low 687 584 579 549 487 588 580 564 537 471
24 Med 889 847 795 731 666 771 747 710 671 600
*High 952 896 847 780 697 893 848 801 714 639
Low 819 812 805 782 735 781 777 773 760 741
25 *Med 1015 1004 986 961 930 989 989 983 967 942
High 1155 1149 1122 1090 1039 1095 1089 1072 1049 1020
Low 819 812 805 782 735 781 777 773 760 741
30 Med 1015 1004 986 961 930 989 989 983 967 942
*High 1155 1149 1122 1090 1039 1095 1089 1072 1049 1020
*Low 1121 1110 1099 1065 1023 1118 1111 1097 1060 1013
31 Med 1302 1278 1233 1197 1144 1275 1261 1222 1168 1112
High 1448 1391 1359 1298 1223 1355 1330 1317 1267 1196
Low 1121 1110 1099 1065 1023 1118 1111 1097 1060 1013
36 *Med 1302 1278 1233 1197 1144 1275 1261 1222 1168 1112
High 1448 1391 1359 1298 1223 1355 1330 1317 1267 1196
*Low 1190 1122 1052 1028 1003 1072 1011 947 926 903
37 Med 1437 1355 1270 1241 1212 1351 1274 1194 1167 1139
High 1449 1429 1389 1344 1298 1361 1342 1305 1263 1219
Low 1345 1331 1302 1282 1257 1153 1144 1144 1135 1135
42 *Med 1681 1615 1587 1521 1487 1494 1445 1431 1395 1342
High 1788 1727 1674 1603 1529 1666 1590 1571 1511 1469
Low 1568 1527 1502 1433 1397 1518 1440 1409 1383 1338
48 *Med 1775 1724 1672 1563 1505 1652 1575 1541 1506 1459
High 1881 1834 1765 1693 1597 1736 1668 1614 1564 1524
Low 1662 1650 1643 1614 1568 1646 1642 1639 1630 1606
60 *Med 1853 1840 1813 1746 1675 1833 1826 1820 1766 1702
High 2085 2038 1990 1916 1839 2065 2029 1981 1918 1847
14
BLOWER PERFORMANCE DATA
Variable-Speed High Efficiency ECM Motor

Thermostat Terminals Control Board Taps


Unit
Operating X = Energized Terminal Cool Heat
Size
Mode A B C D A B C D
(MBUTH)
HUM EM W1 Y1 Y2 G
CFM CFM CFM CFM CFM CFM CFM CFM
Continuous Blower X 500 400 350 350

Hi Cooling / HP Heating ** X X 1000 800 700 600

25 Low Cooling/ HP Heating X 700 560 490 420

Aux. Heat X X X *** *** *** *** 1000 800 700* 600*

Emer. Heat X X *** *** *** *** 1000 800 700* 600*

Continuous Blower X 600 500 400 350

Hi Cooling / HP Heating ** X X 1200 1000 800 600

30, 31 Low Cooling/ HP Heating X 840 700 560 420

Aux. Heat X X X *** *** *** *** 1200 1100 1100 1100

Emer. Heat X X *** *** *** *** 1200 1100 1100 1100

Continuous Blower X 600 500 400 350

Hi Cooling / HP Heating ** X X 1200 1000 800 600

37 Low Cooling / HP Heating X 840 700 560 420

Aux. Heat X X X *** *** *** *** 1200 1100* 1100* 1100*

Emer. Heat X X *** *** *** *** 1200 1100* 1100* 1100*

Continuous Blower X 800 700 600 500

Hi Cooling / HP Heating ** X X 1600 1400 1200 1000

42 Low Cooling / HP Heating X 1120 980 840 700

Aux. Heat X X X *** *** *** *** 1600 1400 1200* 1100*

Emer. Heat X X *** *** *** *** 1600 1400 1200* 1100*

Continuous Blower X 800 700 600 500

Hi Cooling / HP Heating ** X X 1600 1400 1200 1000

48 Low Cooling / HP Heating X 1120 980 840 700

Aux. Heat X X X *** *** *** *** 1600 1400* 1200* 1100*

Emer. Heat X X *** *** *** *** 1600 1400* 1200* 1100*

Continuous Blower X 900 800 700 600

Hi Cooling / HP Heating ** X X 1850 1600 1400 1200

60 Low Cooling / HP Heating X 1295 1120 980 840

Aux. Heat X X X *** *** *** *** 1850 1600 1400* 1200*

Emer. Heat X X *** *** *** *** 1850 1600 1400* 1200*

* This CFM is not approved for use with the highest kW heater size.
** Humidistat will reduce cooling airflow by 10% in high humidity.
***Airflow is the greater of the COOL and HEAT values when both electric heat and heat pump are operating.
Adjust tap (+) will increase airflow by 10%, while tap (-) will decrease airflow by 12%.
Adjust tap TEST will cause the motor to run at 70% of full airflow. Use this for troubleshooting only.

15
VARIABLE SPEED CONTROL BOARD
The motor control board that provides selection also features
LED indicators that display operating mode, humidity control
and airflow CFM. In addition, thermostat signals for emergen- Control Board Taps and
cy heat (EM), aux, heat (W1), reversing valve (O), compressor Dehumidify Resistor
stage 1 (Y1), compressor stage 2 (Y2) and blower (G) are all
indicated by lit LED’s on this board. If a humidistat is used, the
dehumidify LED will light when the humidistat opens and the
motor runs at reduced airflow. The control board also has a ADJUST HEAT COOL
CFM LED that displays the operating CFM. This red LED NORM A A
(+) B B
flashes once for each 100 CFM. For example, if the operating (-) C C
TEST D D
CFM is 1200, the CFM LED will flash 12 times, then pause
before repeating the 12-flash pattern. 1
D1

DEHUMIDFY
2
CUT TO ENABLE
WARNING
1. Dehumidify LED
2. Dehumidify resistor

Electrical Shock Hazard Special Note for Units Equipped with Humidistat: If using
a humidistat, the Dehumidify resistor located on the bottom
Disconnect all power supplies before servicing. right of the control board must be removed. The HUM terminal
on the board must be connected to the Normally Closed con-
Replace all parts and panels before operating.
tact of the humidistat so that the board senses an open circuit
on high humidity.

AIR HANDLER CHECKS


IMPORTANT: The cooling blower speed must be set to pro-
Check Blower Operation
vide a minimum of 350 CFM airflow per ton (12,000 BTU/HR)
1. Set thermostat to FAN ON. of outdoor cooling capacity.
2. The indoor blower should come on. To change blower speed for 3-Speed Motor: (Refer to
“Wiring Diagram – 3-Speed Motor.”)
As shipped from the factory, the cooling and heating speeds
Check Hot Water Heat (if used) are the same. In some cases it may be necessary to change
speed for cooling or heating. To do so, use the following pro-
1. Set thermostat to call for auxiliary heat (approximately
cedure:
5°F above ambient temperature). The indoor blower and
auxiliary heat should come on together. 1. Disconnect all power supplies.
2. Set the thermostat so it does not call for heat.
2. Remove the air handler access panel.

3. Locate the motor wire running from the blower motor to


Check Airflow the control board motor tap.

Cooling Blower Speed: 4. Remove the motor wire from the control board and re-
place with desired motor speed wire from P9 or P10 in
 For proper cooling operation, the airflow through the in- the Blank area of board.
door coil should be between 350 and 450 CFM per ton of
cooling capacity (350 - 450 CFM per 12,000 BTU/HR) 5. Replace all panels.
based on the rating of the outdoor unit.
6. Reconnect power.
 The cooling blower speed is factory configured to provide
correct airflow for an outdoor unit that matches the maxi-
mum cooling capacity rating of the air handler.

 If the outdoor unit is smaller than the maximum cooling


capacity rating for the air handler, the cooling blower
speed may need to be changed. Refer to “Blower Perfor-
mance Chart.”

16
HOT WATER COIL INSTALLATION
ADP hydronic air handlers (certified to NSF 372) can be used 1. Determine Volume
with potable water systems and are shipped with or without Water Heater
circulating pumps. Kits are also available. Refer to pipe and
CFM Requirements
pump sizing in the Air Handler’s Engineering & Specification
Guide for units with external pumps. 600-800 40 gallons
Proper water heating sizing should consider both the gallon 1000-1200 40 gallons
capacity AND the BTU input of the water heater. 1400-1600 Either 2 - 40 gallons piped together, 1 high
To determine water heater gallon capacity: input 50 gallon (63,000 to 75,000 Btu/hr input),
or 1 - 72 (or higher) gallon tank.
A minimum 40 gallon high recovery and/or high efficiency gas
or oil fired water heater is recommended. The following volume 2000 Any combination of water heaters piped
-sizing guide is satisfactory in most areas. together with a total output of 105,000 Btu/hr.
2. Determine water heater BTU/HR input requirements
Assume water heater recovery efficiency of 76%
BTU/HR input=
NOTICE Mild climates: structure heat loss X 1.51
Cold climates: structure heat loss X 1.58
If connecting to tankless water heater, the circulating
pump may need to be changed to get proper flow.
Refer to water heater instructions for details. FIGURE 10

Typical installation
with domestic hot water heater
NOTICE many variations on external valves are possible.

Use copper pipe and fittings. Other compatible piping


and fitting materials may be used only if approved by Cold Water In
local code authority and only if installed following the
manufacturer’s application and installation instructions.
Outlet
Valve
Hot Water Out

Inlet
NOTICE Flow Valve

Solder joints on domestic water lines are to be made


with NO-LEAD SOLDER. Bleed Valve

Pump/Check
Valve Assy
NOTICE Air Handler
The State of Mass requires the use of a pump timer on Water
domestic water applications to periodically circulate Heater
water during the off cycle. This pump timer require-
ment is a standard factory installed feature on all B
Series Air Handlers. A 50’ maximum distance between
water heater and air handler is also required.

NOTICE
The factory installed freeze protection on all air han-
dlers with hot water coils is designed to protect the coil
from freezing. Installer must protect water piping from
freezing when in unconditioned spaces such as attics,
crawl spaces, or within structures that may be unoccu-
pied during freezing conditions. Insulating piping or
using a water-glycol solution may help prevent pipe
freezing.

17
HOT WATER COIL WATER FLUSHING
Flushing the hot water coil prior to start up is required to re- flushing the air handler to keep the multi-function control
move any residual material from the installation or manufactur- board and other electrical components from getting wet. Hot
ing processes as well as remove any air from the system. water is preferred for flushing.
A bleed valve comes standard on all air handlers with factory Flushing is a 3-step process. Use a bucket or hose to dispose of
installed circulating pumps. If using an external circulating water from the bleed valve during flushing (refer to Figure 9).
pump, please use an external purge valve or other mechanism First, flush the return line by closing the inlet valve (supply)
to flush hot water coil after installation. Take precautions while and opening the outlet valve (return). Open the bleed valve.
Close the bleed valve when flushing is complete.
CAUTION Second, flush the supply line and coil by closing the outlet
valve (return) and opening the inlet valve (supply). Open the
Do not engage pump until the flushing process is
completed. Running pump dry will cause damage. bleed valve. Close the bleed valve when flushing complete.
Third, apply power to the air handler. Open inlet and outlet
valves. Engage pump and open bleed valve. Verify proper
CAUTION flow direction—inlet should become warm before outlet.
Close the bleed valve when flushing is complete.
Follow piping manufacturer’s requirements for any
Operate pump for 5 minutes immediately after flushing system
additional required flushing or cleaning of coil and pip-
ing if using non-copper piping. to purge remaining air from the pump bearing chamber.

SEQUENCE OF OPERATIONS
The Blower Door Safety Switch circuit must be complete for all Sequence of Operations to take place.
FIGURE 11

Drawing of Multi-function Control Board, installed in all B Series Air Handlers

NOTE: Please take precautions while installing the Air Handler to


keep Multi-function Control Board and other controls from getting wet!

blower motor comes on. Units with a second heat sequencer


Cooling
can be connected with the first sequencer to W on the
When the thermostat calls for cooling, the circuit between R thermostat sub base or connected to a second stage on the
and G is completed, and the blower relay is energized. The sub base. Air Handler blower turns off 30 seconds after the
Normally Open contacts close, causing the indoor blower thermostat stops calling for heating.
motor to operate. The circuit between R and Y is also
completed; this circuit closes the contactor in the outdoor fan
motor. Circuit R and O or R and B energizes the reversing Heating (heat pump with electric heat)
valve, switching it to the cooling position (depends on outdoor When the thermostat calls for heat, the circuits between R and
unit). Air Handler blower turns off 45 seconds after the Y and R and G are completed. Circuit R-Y energizes the
thermostat stops calling for cooling. contactor starting the outdoor fan motor and the compressor.
Circuit R and G energizes the blower relay starting the indoor
blower motor. Circuit R and O or R and B energizes the
Heating (electric heat only) reversing valve, switching it to the heating position (depends
When the thermostat calls for heat, the circuit between R and on outdoor unit). If the room temperature should continue to
W is completed, and the heater sequencer is energized. A time fall, the circuit between R and W1 is completed by the second
delay follows before the heating elements and the indoor stage heat room thermostat. Circuit R-W1 energizes a heat
18
SEQUENCE OF OPERATIONS
sequencer. The completed circuit will energize supplemental switching it to the cooling position (depends on outdoor unit). If
electric heat (if applicable). Units with a second heater the room temperature should continue to fall, the second stage
sequencer can be connected with the first sequencer to W1 on heat room thermostat completes the circuit between R and W. If a
the thermostat or connected to a second heating stage W2 on field installed circulating pump is being used the control board can
the thermostat sub base. Air Handler blower turns off 30 still be wired to the pump directly or to an isolation valve supplying
seconds after the thermostat stops calling for heating. hot water to the Air Handler using the control board’s 24V relay
switch. A similar 24 V dry switching relay labeled TT can be used
to activate a boiler or water heater valve. After the circuit between
Emergency Heat (heat pump with electric heat) R & W are completed
If selector switch on thermostat is set to the emergency heat Units with Factory Installed Aquastats- The water temperature
position, the heat pump will be locked out of the heating circuit, inside the hot water coil must reach 130 deg. F before the circuit
and all heating will be electric heat (if applicable). A jumper between R and G are complete activating the indoor blower
should be placed between W2 and E on the thermostat motor. To deactivate a factory installed aquastat simply move the
subbase so that the electric heat control will transfer to the first selector pin on the multi-function control board (See drawing
stage heat on the thermostat. This will allow the indoor blower above) from the on position to the off position.
to cycle on and off with the electric heat when the fan switch is Units without Factory Installed Aquastats or Deactivated
in the AUTO position. Aquastats— a time delay of 60 seconds follows before the circuit
between R and G are complete activating the indoor blower
Heating (hot water heat only) motor.
The Air Handler fan will turn off 45 seconds after the Thermostat
When the thermostat calls for heat, the circuit between R and
stops calling for heating.
W is completed, activating the hot water circulating pump. If a
field installed circulating pump is being used the control board
can still be wired to the pump directly or to an isolation valve Freeze Protection (hot water heat)
supplying hot water to the Air Handler using the control board’s
If the temperature of the water within the hot water coil were to
24V relay switch. A similar 24 V dry switching relay labeled TT
drop below 40°F the circuit between R and W is completed,
can be used to activate a boiler or water heater valve. After
activating the hot water circulating pump, external circulating
the circuit between R & W are completed
pump or isolation valve. Once the water temperature rises
Units with Factory Installed Aquastats- The water temperature above 70°F the circuit between R and W is opened and hot
inside the hot water coil must reach 130 deg. F before the water will stop circulating within the hot water coil.
circuit between R and G are complete activating the indoor
To prevent the freeze protection from activating the water
blower motor. To deactivate a factory installed aquastat simply
circulating pump when in cooling mode, move freeze stat to far
move the selector pin on the multi-function control board (See
left or far right of water coil, and insulate with foam tape
drawing above) from the on position to the off position.
insulation.
Units without Factory Installed Aquastats or Deactivated
Aquastats- A time delay of 60 seconds follows before the
circuit between R and G are complete activating the indoor Pump Timer (hot water heat)
blower motor.
The State of Massachusetts requires the use of a pump timer
The Air Handler fan will turn off 30 seconds after the on domestic water applications to periodically circulate water
Thermostat stops calling for heating. during the off cycle. This pump timer requirement is a
standard factory installed feature on all B Series Air Handlers.
Heating (heat pump with hot water heat)
The Pump timer activates the circulating pump or isolation
When the thermostat calls for heat, the circuits between R and Y valve for one minute every six hours by completing the circuit
and R and G are completed. Circuit R-Y energizes the contactor between R and W. The Pump timer is skipped while the
starting the outdoor fan motor and the compressor. Circuit R and outdoor compressor is operating.
G energizes the blower relay starting the indoor blower motor.
Circuit R and O or R and B energizes the reversing valve,

AIR HANDLER MAINTENANCE


At the beginning of each heating season the unit should be
serviced by a qualified installer or servicing agency.

ASSISTANCE OR SERVICE
If you need further assistance, you may contact us at this Advanced Distributor Products
address with any questions or concerns. Please include a 1995 Air Industrial Park Road, Grenada, MS 38901
daytime phone number in your correspondence. www.adpnow.com

19
WARRANTY

Air Handler Limited Warranty – Standard 5 Year


(Applies only to product installed within the United States or Canada)

Term of Standard Warranty: Advanced Distributor Products (ADP) warrants that products sold shall be of
merchantable quality, free of defects in material and workmanship, under normal use and service, for a period of five
(5) years from the date of installation, not to exceed six (6) years from the date of manufacture. Use of this product
other than in a residential application will limit the warranted term to a period of (1) year from the date of installation,
not to exceed two (2) years from the date of manufacture.

Warranty Procedure: Warranty parts should be replaced by a qualified local contractor or dealer and will require the
following information: model number, serial number, date of installation and an accurate description of the problem.
Contractor or dealer will contact a local ADP distributor for replacement parts.

Replacement Parts: If, during the term of this warranty, a warranted part fails, ADP will either provide a replacement
part free of charge, or may at its option, grant a credit for the original purchase price of the defective article to a
distributor of ADP products. ADP may require the return of a defective article for factory inspection to verify and/or
determine the root cause of the failure. Covered components include all parts of this unit except for the following
excluded components, which are not covered by this warranty: cabinet, cabinet pieces, wiring and wiring harnesses.

Care of Equipment: For this warranty to apply, ADP product must be properly installed, operated, and maintained in
accordance with the installation, operation and maintenance instructions provided with each unit. Unauthorized
alteration of ADP product may void this warranty.

Conditions of Warranty: Replacement parts furnished under this warranty will be warranted for the balance of the
original warranty term of the unit and will not serve to extend the original term. This warranty is void if the ADP
product is removed from the original installation site. This warranty does not apply to damage caused by shipping,
misuse, mishandling or damage caused by floods, winds, fires, lightning, or exposure to corrosive
elements/environments (such as salt, chlorine, fluorine or other damaging chemicals).

Limitations of Warranty: The costs of refrigerant, refrigerant reclamation, miscellaneous material and labor charges
for diagnostics, servicing or replacing parts are not covered. ADP shall have no liability for expenses incurred for
repairs without prior, written authorization from ADP. No purchaser, distributor, dealer, representative, agent, person,
firm or corporation has authority to alter, add to or modify this warranty, either orally or in writing.

No Other Warranties: ADP makes no warranty, express or implied, of fitness for any particular purpose, or of any
other nature whatsoever, with respect to products manufactured or sold by ADP hereunder, except as specifically set
forth above and on the face hereof. Any implied warranty of merchantability or fitness for a particular purpose on this
product is limited in duration to the duration of this warranty. Some states and provinces do not allow limitations on
how an implied warranty lasts, so the above limitation may not apply to you. It is expressly understood and agreed
that ADP shall not be liable to buyer, or any customer of buyer, for direct or indirect, special, incidental, consequential
or penal damages, or for any expenses incurred by reason of the use or misuse by buyer or third parties of said
products. To the extent said products may be considered “consumer products”, as defined in Sec. 101 of the
Magnuson-Moss Warranty-Federal Trade Commission Improvement Act, ADP makes no warranty of any kind,
express or implied, to “consumers,” except as specifically set forth above on the face hereof. The foregoing is in lieu
of all other warranties, express or implied, not withstanding the provisions of the Uniform Commercial Code, the
Magnuson-Moss Warranty-Federal Trade Commission Improvement Act, or any other statutory or common law,
federal or state.

2175 West Park Place Boulevard


Stone Mountain, Georgia 30087
www.adpnow.com

REV 090908

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