Capacity Problem1
Capacity Problem1
Capacity Problem1
PROCESSING TIME
PER UNIT (minutes)
Product
Annual Demand A B C
1 16,000 3 4 2
2 12,000 4 4 3
3 6,000 5 6 4
4 30,000 2 2 1
a. Assume that production costs with all machines are the same. Which machine would have the
lowest total cost, and how many of those machines would be needed? Machines operate 10
hours a day, 250 days a year.
b. Consider the machines differ in terms of hourly operating costs: The A machines have an hourly
operating cost of $12 each, B machines have an hourly operating cost of $11 each, and C
machines have an hourly operating cost of $14 each. Which alternative would be selected, and
how many machines, in order to minimize total cost while satisfying capacity processing
requirements?
1. XYZ Company contemplating to start a business of a new product. The company estimated
that the selling price of the product would be Tk325 per unit. The company also found that
the annual fixed cost of the business would be 6 million taka and the average variable cost
for each unit of product sold will be Tk175.
a) Find the minimum annual sales for which the company can start the business.
b) If it is found that the company would sell 35000 units per year then calculate the
annual profit or loss of the company.
2. Two persons decide to open a business. The annual fixed cost of the business is $63000
and the average variable cost for each unit of product sold is $3.5. They expect to sell each
unit at $5 per copy.
a. Show a graph and calculate what the break-even point in dollars is. In a number of
copies?
After their first year in operation in which they generated $400000 in revenues, they decided to
pay each other $30000 per year in salaries. What do their annual sales have to be in the
second year if they want to make the same profit as did in their first year?
2. A firm plans to begin production of a new small appliance. The manager must decide whether to
purchase the motors for the appliance from a vendor at $8 each or to produce them in-house. Either
of two processes could be used for in-house production; one would have an annual fixed cost of
$60,000 and a variable cost of $5 per unit, and the other would have an annual fixed cost of
$120,000 and a variable cost of $3 per unit. Determine the range of annual volume for which each of
the alternatives would be best.
b. Determine the range for which each alternative is best. Are there any alternatives that are
never best? Which?
3. A company manufactures a product using two machine cells. Each cell has a design capacity of 250 units per
day and an effective capacity of 230 units per day. At present, actual output averages 200 units per cell, but
the manager estimates that productivity improvements soon will increase output to 225 units per day. Annual
demand is currently 50,000 units. It is forecasted that within two years, annual demand will triple. How many
cells should the company plan to produce to satisfy predicted demand under these conditions? Assume 240
workdays per year.