AS 1735.3-2002 Passenger & Goods Lifts - Electrohydraulic
AS 1735.3-2002 Passenger & Goods Lifts - Electrohydraulic
AS 1735.3-2002 Passenger & Goods Lifts - Electrohydraulic
3—2002
AS 1735.3
Australian Standard™
Australian Standard™
COPYRIGHT
© Standards Australia International
All rights are reserved. No part of this work may be reproduced or copied in any form or by any
means, electronic or mechanical, including photocopying, without the written permission of the
publisher.
Published by Standards Australia International Ltd
GPO Box 5420, Sydney, NSW 2001, Australia
ISBN 0 7337 4922 4
AS 1735.3—2002 2
PREFACE
This Standard was prepared by the Australian members of Joint Standards
Australia/Standards New Zealand Committee ME-004, Lift Installations, to supersede
AS 1735.3—2001.
After consultation with stakeholders in both countries, Standards Australia and Standards
New Zealand decided to develop this Standard as an Australian Standard rather than an
Australian/New Zealand Standard.
The objective of this Standard is to provide requirements for electrohydraulic lifts that carry
passengers and goods.
The objective of this revision is to update the Standard, and to harmonize its requirements
with BS EN 81-2:1998.
This Standard forms Part 3 of the AS 1735 series of Standards.
Other Parts in this series are as follows:
Part 1: General requirements
Part 2: Passenger and goods lifts—Electric
Part 4: Service lifts — Power-operated
Part 5: Escalators and moving walks
Part 7: Stairway lifts
Part 8: Inclined lifts
Part 9: Special purpose industrial lifts
Part 10(Int): Tests
Part 11: Fire-rated landing doors
Part 12: Facilities for persons with disabilities
Part 13: Lifts for persons with limited mobility—Manually powered
Part 14: Low-rise platforms for passengers
Part 15: Low-rise passenger lifts — Non-automatically controlled
Part 16: Lifts for persons with limited mobility — Restricted use — Automatically
controlled
Part 17: Lifts for people with limited mobility — Restricted use — Water-drive
Part 18: Passenger lifts for private residence — Automatically controlled
The term ‘normative’ has been used in this Standard to define the application of the
appendix to which it applies. A ‘normative’ appendix is an integral part of a Standard.
Statements expressed in mandatory terms in notes to tables are deemed to be requirements
to this Standard.
3 AS 1735.3—2002
CONTENTS
Page
SECTION 10 PITS
10.1 GENERAL .................................................................................................................50
10.2 PITS NOT EXTENDING TO LOWEST FLOOR OF BUILDING.............................50
Page
Page
APPENDICES
A NOTATION ...............................................................................................................80
B MEDIUM DENSITY POLYETHYLENE (MDPE)....................................................81
AS 1735.3—2002 6
STANDARDS AUSTRALIA
Australian Standard
Lifts, escalators and moving walks
1.1 SCOPE
This Standard sets out requirements for electrohydraulic lifts for carrying passengers and
goods.
This Standard is complementary to AS 1735.1 and AS 1735.2, but the requirements of this
Standard take precedence over corresponding requirements of those Standards.
BS
3602 Specification for steel pipes and tubes for pressure purposes: carbon and
carbon manganese steel with specified elevated temperature properties
3602.1 Part 1: Specification for seamless and electric resistance welded
including induction welded tubes
3602.2 Part 2: Specification for longitudinally arc welded tubes
3603 Specification for carbon and alloy steel pipes and tubes with specified low
temperature properties for pressure purposes
3604 Steel pipes and tubes for pressure purposes: ferritic alloy steel with
specified elevated temperature properties
3604.1 Part 1: Specification for seamless and electric resistance welded tubes
3604.2 Part 2: Specification for longitudinally arc welded tubes
ASTM
D97 Standard test method for pour point of petroleum products
D2270 Standard practice for calculating viscosity index from kinematic viscosity
at 40 and 100°C
1.3 DEFINITIONS
For the purpose of this Standard, the definitions given in AS 1735.1 apply.
The rated car speed of an electrohydraulic lift in the upward direction, under full load
conditions, shall be not more than 1 m/s.
The maximum car speed in the upward direction, under full load condition, shall not exceed
any rated speed by more than 5%.
The speed in the downward direction, under full load conditions, shall not exceed the
relevant maximum value given in Table 2, subject to a maximum car speed of 1.4 m/s in the
downward direction.
TABLE 2
MAXIMUM CAR SPEED IN DOWNWARD DIRECTIONS
After erection, but before being put into service, all the hydraulic equipment supporting the
load shall be subjected to a hydraulic pressure test as described in AS 1735.10(Int), except
that where a stored energy pumping system is used (see Clause 7.8), the test pressure shall
be 125% of the maximum stored pressure or double the full load pressure.
Beams, floors, and other structures for the support of cylinders, machines, diverting sheaves
or overhead sheaves shall comply with the relevant requirements of AS 1735.1 and
Sections 3 and 4 of AS 1735.2.
5.1 GENERAL
Hydraulic lift machinery, other than rams and cylinders, shall be located in a machine room
or a machinery enclosure.
Machine rooms and machinery enclosures shall comply with the relevant requirements of
Section 5 of AS 1735.2, excluding Clause 5.1.2.
The equipment accessibility and clearances for machine rooms shall be as shown in
Figure 5.1.
5.3 COMMUNICATIONS
For machine rooms located as described in Clause 5.2, one of the following communication
methods shall be provided:
(a) A fixed wire mesh or an expanded metal panel that—
(i) is not installed in front of any car entrance throughout the travel and overtravel
of the lift;
(ii) has a clear opening of at least 0.1 m2 ;
(iii) is made of either crimped or welded wire not less than 3.0 mm in diameter, or
expanded metal not less than 1.5 mm thick; and
(iv) rejects a 32 mm diameter ball, and any aperture has a major diagonal dimension
of not more than 45 mm or, where the screen is within 75 mm of any moving
surface, the screen rejects a 12 mm diameter ball.
Where a sliding or hinged cover has been fitted over the panel, means of opening and
closing the cover shall be not more than 1800 mm above the machine room floor.
Where a glass panel is used, it shall comply with the relevant requirements of
AS 1735.2.
(b) An intercom system or similar device, powered by an emergency power supply, shall
be installed to allow communication between inside the car and the machine
room/enclosure.
DIMENSIONS IN MILLIMETRES
DIMENSIONS IN MILLIMETRES
Where an electrohydraulic lift has overhead sheaves, such as for counterweight ropes,
access to these shall be provided by means of a sheave room or platform.
Such a sheave room or platform shall comply with the relevant requirements of Section 6 of
AS 1735.2.
7.1 GENERAL
This Section applies to all hydraulic equipment for direct or indirect acting electrohydraulic
lifts.
For the purpose of this Section, the notation given in Appendix A applies.
7.2 RAMS
7.2.1 General
Rams may be single or multistage. They shall be of uniform diameter and have a uniform
smooth finish on the outside, to ensure maximum life of packings and minimum oil leakage.
Where rams are of hollow construction, they shall have a substantially uniform wall
thickness.
7.2.2 Material
Rams shall be of steel or other approved ductile metal. Grey cast iron or other brittle
material shall not be used for the ram or its connecting couplings to the car.
7.2.3 Ram design
7.2.3.1 General
Rams shall be designed and constructed in accordance with Clauses 7.2.3.2, 7.2.3.3 and
7.2.3.4. The maximum permissible slenderness ratio (λ) of a hollow ram shall be 300, or of
a solid ram shall be as calculated by the following equation:
EAn
λ = 0.67
M
Having regard to the requirements of Section 21 of AS 1735.2 that guide shoes be provided
at the top and bottom of each car frame, rams shall not be subjected to eccentric loading.
7.2.3.2 Buckling calculations
Solid or hollow rams under compressive loads shall be designed and constructed such that
in their fully extended position, and under the forces resulting from a pressure equal to
1.4 times full load pressure, a safety factor of at least 2 against buckling is assured. The
calculation shall be carried out in accordance with the equations given in
Figures 7.2.3.2(A), 7.2.3.2(B) or 7.2.3.2(C), as appropriate.
7.2.3.3 Pressure calculations
Hollow rams subjected to external pressure shall be designed such that under the forces
resulting from a pressure equal to 2.3 times the full load pressure, a safety factor of at least
1.7 referred to the proof stress Rp0.2 is assured. The calculations shall be carried out in
accordance with Clause 7.3.2.
7.2.3.4 Tensile stress calculations
Solid or hollow rams under tensile loads shall be designed such that under the forces
resulting from a pressure equal to 1.4 times full load pressure, a safety factor of at least 2
referred to the proof stress Rp0.2 is assured.
An λ
2 π 2EJn
Fs ≤ Rm − (Rm − 210 ) n Fs ≤
2 100 2l2
2 Sections: 3 Sections:
l = l1+ l 2 , l1= l 2 l = l 1+ l 2 + l 3 , l 1 = l 2 = l 3
J1
J1 v= ; ( J 3 ≥ J 2 > J 1)
v= ; ( J 2 ≥ J 1) J2
J2
(assumption for simplified calculation: J 3 = J 2 )
φ = 1.25v − 0.25 φ = 1.5v − 0.2; for 0.22 < v < 0.65
φ = 0.65v + 0.35 ; for 0.65 < v < 1
2
l dm
λe = with i e = φ 1 + d mi
ie 4 d m
For λ e < 100: For λ e ≥ 100:
Calculation of the section with the smallest solid cross-section
An λλ n
2 π 2 EJ 2
Fs ≤ R m − (R m − 210) Fs ≤ .φ
2 100 2 l2
l = l1 , l 2
2
An λn π 2 EJ n
Fs ≤ R m − R m − 210) Fs ≤
2 100 2l2
F s = 1.4 g n [c m (P 3 + Q ) + 0.64 P r + P rh + P rt ] *
F s = 1.4 g n [c m (P 3 + Q ) + 0.64 P r + P rh + P rt ] *
* Valid for rams extending in upward direction.
NOTE: As a deviation from the buckling equations above, more complex calculation methods
may be used provided that at least the same safety factor is assured.
A hydraulic cushioned stop or a top overtravel limit switch shall be provided for lifts with
full load-up speed of more than 0.5 m/s.
The cushioned stop shall retard the lift to a maximum speed of 0.5 m/s with a retardation
not greater than 1g before reaching the limit of travel. The top overtravel limit switch,
complying with Clause 31.3, shall cause the lift to retard to a maximum speed of 0.5 m/s
with a retardation not greater than 1g.
7.2.7 Car stops for upward travel
Car stops may be provided to limit the top overtravel where a ram stop does not provide the
required limit.
Car stop devices shall—
(a) be of the impact-absorbing type;
(b) be external to the ram;
(c) be outside the car roof area;
(d) maintain the clearances required in Section 8;
(e) maintain the lift car level;
(f) prevent the car leaving its guides; and
(g) be able to absorb the mechanical energy of the system—
(i) under full load pressure at maximum speed;
(ii) within their strokes;
(iii) without permanent deformation of the equipment;
(iv) without causing eccentric loading on the ram; and
(v) at a retardation not greater than 1g.
7.2.8 Ram ends subject to fluid pressure
Ram ends subject to fluid pressure shall comply with the requirements of Clause 7.3.4.
7.2.9 Ram-follower guide
Ram-follower guides may be used on single stage rams. In such cases, the guide shall be
roped to the car so that it is always approximately at the midpoint of the extended part of
the ram. Means shall be provided to open the control circuit should the supporting ropes of
a ram-follower fail.
7.2.10 Head guide
Head guides for telescopic rams and cylinders, where required, shall be designed to prevent
lateral movement of the head.
7.3 CYLINDERS
7.3.1 Materials
Cylinders shall be of steel or other approved ductile metal.
7.3.2 Cylinder design
Cylinders shall be designed such that under the forces resulting from a pressure equal to
2.3 times the full load pressure, a safety factor of at least 1.7 referred to the proof stress
Rp0.2 is assured. The calculations shall be carried out in accordance with the equation given
in Figure 7.3.2.
For the calculation of the various elements of a telescopic ram and cylinder assembly that
has hydraulic synchronization, the full load pressure shall be replaced by the highest
pressure that occurs in an element because of hydraulic synchronizing.
2.3 × 1.7 × p D
ecyl ≥ − + eo
R p 0.2 2
eo = 1.0 mm for wall and base of cylinders and rigid pipes between the cylinder and the rupture
valve, if any
= 0.5 mm for rams and other rigid pipes
2.3 = factor for friction losses (1.15) and pressure peaks (2)
1.7 = safety factor referred to the proof stress
Caissons of mild steel, concrete or MDPE shall be of the following minimum wall
thicknesses and factors of safety (FoS).
(a) Mild steel 6 mm, FoS 2.
(b) Concrete 25 mm, FoS 4.
(c) MDPE type 80 MRS 10 mm, FoS 2 (on base) FoS 4 (on wall).
For applicable minimum thickness for MDPE, see Appendix B.
FoS shall be based on ultimate tensile strength.
The caisson shall extend to not less than 150 mm above the floor of the liftwell and the
space between the caisson and the cylinder shall be provided with a detachable cover or
covers, to facilitate inspection.
Adequate provisions shall be made to restrain the caisson from floating upwards. The lower
end shall be capable of withstanding the hydrostatic pressures that may occur.
The outer surfaces of the cylinder shall be protected against corrosion by a protective
coating, as recommended by the manufacturer.
For inspection purposes, the mean space between the cylinder and the caisson shall be not
less than 75 mm; i.e., the bore of the caisson shall exceed the outside diameter of any part
of the cylinder by not less than 150 mm. The cylinder should be concentric with the
caisson. Any part of the cylinder and cylinder assembly shall be clear of the caisson by not
less than 25 mm. The space between the cylinder and the caisson shall be left unfilled.
Hydrostatic pressure shall be considered for the purpose of design, and shall be taken from
ground level to the bottom of the caisson.
7.3.8 Cylinder restraint
Cylinders supported at the base shall be restrained from lateral movement. Such restraint
shall be provided close to the top of the cylinder and the bottom of the cylinder. For
centrally located cylinders under the lift car, support means shall be provided close to the
head of the cylinder.
7.3.9 Multiple cylinders
If several ram and cylinder units are used to raise the car, they shall be hydraulically
connected to ensure pressure equilibrium.
7.3.10 Multiple-axis telescoping cylinders
Where the arrangement is multiple-axis telescoping rams and cylinders, means shall be
provided to compensate for any eccentric loading.
7.4.1.3 Supports
Hydraulic lines shall be supported to eliminate undue stresses in pipes, joints, and fittings
(see also Clause 7.4.3.4).
7.4.1.4 Lines and fittings
Lines shall only be of carbon steel or flexible hoses incorporating machine-fitted swaged
fittings. A combination of these lines is permitted. In cases where high flow or high
pressure is required, multiple lines in parallel may be fitted.
Fittings shall be screwed, welded, flared, flanged, compression, or sound-isolating joints in
accordance with Clause 7.4.1.5, for all pressure piping except for the connection between
the flow restriction valve and the cylinder. This connection shall be screwed, flanged or
welded and the flow restriction valve shall be as close to the cylinder as practicable
(see Figure 7.5.5).
7.4.1.5 Sound-isolating joints
If sound-isolating joints are used in the pressure pipe, any failure of the resilient sealing
element shall not permit separation of the connected parts.
7.4.2 Rigid lines and fittings
7.4.2.1 Pressure ratings of lines and fittings
The maximum working pressure for lines and fittings shall be based on the manufacturer’s
documented burst pressure divided by the factor of safety listed in Table 7.4.
The working pressure, which is developed at the pump unit, is that which is developed in
running the lift in the upward direction at full speed and under full load.
Where threaded or machined ends are used, the burst pressure shall equate to the threaded
or machined root diameter as the maximum diameter.
7.4.2.2 Assembly precautions
The assembly of pipes and fittings shall be as set down by the manufacturer’s
specifications. Precautions shall be taken to include any checks or tests, to determine that
the completed assembly is correct.
Joints in lines and the location of fittings shall be visible at all times and shall not be placed
in walls or enclosed ducts.
Joints and connections shall be kept to a minimum.
7.4.3 Hoses
7.4.3.1 Hoses and fittings
Hoses shall comply with the relevant requirements of AS 3791 and Table 7.4.
7.4.3.2 Location
The location and method of installation of the hoses shall not prevent visual inspection.
NOTE: It is acceptable for removal of a hose to be required to permit visual inspection.
The locations of hoses and connections shall permit replacement of the hoses and the
connections.
Hoses shall not be joined for the purpose of extending their length or making repairs.
Flexible connections shall not be installed between the cylinder and the flow-restriction
valve required by Clause 7.5.5.
7.4.3.3 Supports
Hoses shall be supported to prevent undue stress on the hose and its fittings. Distances
between centres of adjacent supports shall be not more than 3000 mm vertically nor more
than 1000 mm horizontally.
Because of possible flexing of hoses during lift operation, they may require additional
fixings to maintain the required car running clearances. Hoses and guarding shall not create
a tripping hazard in the machine room.
Hoses shall be adequately supported or guarded where they could be stepped on.
During construction, horizontal runs of flexible hose in the liftwell shall be covered to
prevent possible damage by falling objects.
7.4.3.4 Installation
Hydraulic hoses shall be installed in accordance with recommended practice, examples of
which are illustrated in Figure 7.4.3.4(A). Incorrect practices, examples of which are
illustrated in Figure 7.4.3.4(B), shall not be followed.
The radii of bends in hoses shall be not less than those recommended by the manufacturer
nor less than the relevant minimum inside radius specified in Table 7.4.3.4.
Long lengths of hose shall be supported before and after the bends, to reduce strain on the
hose and its fittings.
TABLE 7.4
PIPING FOR HYDRAULIC LIFTS
Factor of Safety
Copper
Pipe location Hose ≥ 2 wire type Hose/line flexible Steel tube
seamless tube
NOTES:
1 Hose ≥ 2 wire type means a hose fitted with non-reusable machined fittings (swaged).
2 Hose/line flexible means any hose for fittings designed for use in hydraulic systems
3 Steel tubes covers seamless or welded tube suitable for hydraulic application, using screwed, flanged,
flared or compression fittings designed for hydraulic application.
4 Copper seamless tube to AS 1572, alloy C 12200 – Bore size ≤ 10 mm and wall thickness ≥0.91 mm.
5 The certificate of test shall be provided by the manufacturer and identified on the hose.
6 Only steel, screwed, welded or flanged pipes and fittings are permitted in this location.
7 This requirement applies to lines that carry pressure. It does not apply to drain or exhaust lines.
TABLE 7.4.3.4
MINIMUM INSIDE RADIUS OF BENDS
7.5 VALVES
7.5.1 General
7.5.1.1 Working pressures
Valves shall not be subjected to working pressures exceeding those recommended by the
manufacturer for the type of service for which they are used.
7.5.1.2 Location
Valves shall not be located in walls or ducts.
7.5.2 Pump relief valve
7.5.2.1 Provision
Each pump or group of pumps shall be equipped with a relief valve.
7.5.2.2 Type and location
The relief valve shall be located between the pump and a check valve, and shall be of such a
type and so installed in a bypass connection that the valve cannot be shut off from the
hydraulic system. Activation of the relief valve shall not cause the lift to move in the
downward direction.
7.5.2.3 Setting
The relief valve shall be preset to open at a pressure not more than 125% of the design full-
load working pressure.
7.5.2.4 Size
The size of the relief valve and bypass shall be sufficient to pass the maximum rated
capacity of the pump without raising the pressure more than 20% above that at which the
valve opens. More than one relief valve may be used to obtain the required capacity.
7.5.2.5 Sealing
Relief valves having exposed pressure adjustments shall have their means of adjustment
sealed after being set to the correct pressure.
NOTE: A relief valve is not required for centrifugal pumps driven by induction motors, provided
that the shut-off or maximum pressure, which the pump can develop, is not more than 135% of
the design working pressure at the pump.
7.5.3 Check valve
A check valve shall be provided, and shall be installed so that it will hold the lift with rated
load at any point when the pump stops or where the maintained pressure drops below the
minimum operating pressure.
7.5.4 Door lock valve
Except where stored energy pumping system is employed, or the downwards speed with full
load does not exceed 0.05 m/s, or the valve system has redundancy that shall prevent the lift
from travelling downward at a speed exceeding 0.05 m/s in the event of a single failure of
any valve, a door lock valve shall be provided in the machine room. The door lock valve
shall prevent the lift from travelling downward at a speed exceeding 0.05 m/s in the event
of any failure of down direction valve or check valve.
involuntary action, and its operation shall require continual manual force. The speed of the
car shall be between 0.02 m/s and 0.3 m/s.
The valve shall have a label stating the following:
CAUTION — EMERGENCY LOWERING
In the case of indirect acting lifts where slack rope/chain may occur, manual operation of
the valve shall not cause the sinking of the ram beyond that causing the slack rope/chain.
7.5.6.2 Moving the car upward
A hand-pump that causes the car to move in the upward direction shall be permanently
installed for each lift whose car is fitted with a safety gear or a clamping device.
The hand-pump shall be connected to the circuit between the non-return valve or downward
direction valve(s) and the shut-off valve, and shall be equipped with a pressure relief valve
limiting the pressure to 2.3 times the full-load pressure.
7.5.7 Low pressure device
All suspended electrohydraulic lifts shall be fitted with a low-pressure device, to prevent
lowering of the ram when the mass of the car is not acting on the ram.
NOTE: This device may be incorporated with another function.
7.5.8 Down direction valves
Down direction valves shall be held open electrically. Their closing shall be effected by the
hydraulic pressure from the ram and by at least one guided compression spring per valve.
7.5.9 Shut-off Valve
A shut off valve shall be provided in the machine room. It shall be installed between the
ram/cylinder and the down direction valve.
7.6 TANKS
7.6.1 Material
Atmospheric storage and discharge tanks shall be constructed of metal.
7.6.2 Capacity
Tanks shall be of sufficient capacity, to provide for a liquid reserve adequate to prevent the
entrance of air or other gas into the system.
7.6.3 Means for checking liquid level
Tanks shall be provided with means for checking the liquid level. Such means shall be
accessible without the removal of any cover or other part. This may be in the form of a
dipstick or sight gauge.
The permissible minimum liquid level, with the car at the highest landing served, shall be
permanently marked, on or adjacent to the dipstick or sight gauge, with the following
words:
LOWEST PERMISSIBLE LEVEL
CAR AT HIGHEST LANDING
If an external sight gauge is used, it shall be suitably protected.
7.6.4 Covers and venting
Tanks shall be covered and suitably vented to prevent pressurization within the tank.
TABLE 8.1.3
MINIMUM TOP OVERTRAVEL
Minimum overtravel, mm
Full load rated up
speed, m/s Without hydraulic With hydraulic
cushioning cushioning
≤ 0.5 100 75
> 0.5 150 100
NOTE: The above minimum will need to be increased to allow for rope
stretch of suspended electrohydraulic lifts (see Clause 8.2.5).
DIMENSIONS IN MILLIMETRES
DIMENSIONS IN MILLIMETRES
TABLE 9.1
BUFFERS
9.1.2 Location
Buffers and stops shall be located in the pit, or on the car frame, symmetrically about the
vertical centre-line of the car frame where possible. Design consideration shall be given
where eccentric loading of car frames occurs.
If the buffers travel with the car, they shall strike against a pedestal at least 0.5 m high at
the end of the travel.
When the buffer(s) of a pawl device is (are) used to limit the travel of the car at the bottom,
this pedestal is also required unless the fixed stops of the pawl device are mounted on the
car guide rails.
9.1.3 Solid buffers
Solid buffers shall be of wood or other suitable resilient material and of sufficient strength
to withstand without failure the impact of the car with rated load descending at a speed of
0.9 m/s. The material shall resist deterioration or shall be treated to resist deterioration.
(c) Buffers of an acceptable type or design and having a stroke greater than the minimum
required by Clause 9.1.4.2 may be used and the maximum and minimum load ratings
increased, subject to the requirement that the installer certifies on the drawings and
specifications filed with the Statutory Authority that the maximum retardation of the
buffers used will comply with the requirements of Clause 9.1.5.3. The forces to which
the buffers are subjected shall not exceed those developed in the laboratory tests.
9.1.5.11 Change in design
Changes in design of oil buffers, which affect their strength or performance, or other major
changes, shall not be made unless the changes are certified by a testing laboratory.
Minor changes that do not affect the strength or performance of oil buffers shall not be
made unless certified by the manufacturer.
9.1.6 Elastomer buffers
9.1.6.1 Load rating
The mass of the car with rated load shall be equal to or less than the maximum load rating
of the buffer. The mass of the empty car shall be equal to or greater than the minimum load
rating of the buffer.
9.1.6.2 Stroke
The stroke of the buffer shall be in accordance with Table 9.1; however, the maximum
stroke shall not be greater than 65% of the freestanding height of the buffer.
9.1.6.3 Rating plate
Each buffer shall have a metal plate permanently attached as close as practicable to the
buffer, marked in a legible and permanent manner, to show its stroke and load rating.
9.1.6.4 Retardation
The retardation shall not be more than 9.8 m/s 2 when the car strikes the buffer.
(c) Permissible stresses in the supporting means shall comply with the relevant
requirements of AS 3990. Any fixings thereto shall be designed with a factor of
safety not less than 2 on yield strength, based on the fully loaded car.
Ropes, chains and the like shall not be used to hold or support the car.
For lifts fitted with governor-operated safety gear, the double pressure test can be carried
out with the ram stop against the inside of the cylinder head. The governor should be
tripped during this test. Where the ram stroke of an indirect electrohydraulic lift is
restricted, as permitted under Clause 7.2.7, the double pressure test shall be carried out as
required for non-governor-operated safety gear (see Item (a) above).
In addition, when operated, buffers shall maintain the car stationary at a distance not
exceeding 120 mm below any loading level when carrying up to the rated load.
During the operation of buffers, the car platform shall remain level within the limits
set out in Section 33 of AS 1735.2.
Where several pawls are provided, precautions shall be taken to ensure that all pawls
engage on their respective supports in the event of power loss or disconnection during
downward movement of the car.
The following electrical contacts shall be provided on pawl device:
(i) Contacts to check that pawl devices have retracted.
(ii) Contacts to ensure that each time the lift stops at a floor, pawl devices release and
move to the operational position.
(iii) Contacts to detect if buffers of pawl devices are compressed and not in the fully reset
position, and also to prevent downward movement of the car if buffers have not fully
reset.
10.1 GENERAL
Pits shall be provided in accordance with the relevant requirements of Section 10 of
AS 1735.2 and Clause 10.2 of this Standard.
Enclosures for liftwells shall comply with the requirements of Section 11 of AS 1735.2.
12.1 PROVISION
Each liftwell landing entrance shall be provided with a landing door or landing doors.
12.2 GENERAL
Landing doors shall comply with Clauses 12.1 to 12.26 of AS 1735.2 with the exception of
Clauses 12.4.2(a) and 12.16.2. In addition, the requirements for closing of landing doors
under Clause 12.3 of this Standard shall be complied with.
12.3.4.2 Power-operated
Power-operated landing doors shall be arranged to close as required by Clause 12.3.4.1 or
may be arranged to close by power, in the event of the car moving 150 mm or more from
any landing.
While the doors are closing under power, an audible alarm shall sound.
12.3.5 Hinged doors
Hinged doors shall be either self-closing or arranged to close and lock, in the event of the
car moving 150 mm or more from any landing.
Bi-parting hinged landing doors shall not be used for electrohydraulic lifts where the
arrangement is such that the effective locking of the door depends on the sequence in which
the panels are closed.
13.1 GENERAL
Locking of landing doors shall comply with the requirements of Section 13 of AS 1735.2
except for Clause 13.3.2 of that Standard, in lieu of which the requirements of Clause 13.2
of this Standard shall apply.
SE C T ION 16 P IP I NG, O R S IM I L AR , I N
L I F T WE L L S OR MACH I N E ROOMS
Piping, or similar, in liftwells or machine rooms shall comply with the relevant
requirements of Section 16 of AS 1735.2.
17.1 GENERAL
Indirect acting suspension shall be by ropes or chains as set out in Clauses 17.2 and 17.3
respectively.
TABLE 17.1
SUSPENSION ROPES
17.3.5 Anchorages
Each end of each suspension chain shall have its own independent anchorage attachment.
17.3.6 Factor of safety
The factor of safety for chain and attachment shall be not less than 10.
17.3.7 Alignment
Each chain shall be installed so that it lies in the one plane throughout its entire length.
17.3.8 Equalizers
A means of keeping the tension in the suspension chains equalized shall be provided.
Spring or bar type equalisers may be used, provided that a single mechanical failure will not
allow the car or any counterweight to become wholly detached.
17.3.9 Chainwheels
Any chainwheels for roller chain shall be of steel and shall have a profile suitable for the
chain.
Chainwheels for leaf chain shall comply with ISO 4347, which requires a diameter of not
less than 5 times the nominal chain pitch.
20.1 GENERAL
Counterweights and flying counterweights shall comply with the requirements of Section 20
of AS 1735.2.
21.1 GENERAL
Guides for lift cars and counterweights shall comply with the requirements of Section 21 of
AS 1735.2, except for Clause 21.6. In addition, the requirements for stresses and deflections
in steel car guide rails, specified in Clause 21.2 of this Standard, shall be complied with.
23.1 GENERAL
The construction of lift cars shall comply with the requirements of Section 23 of AS 1735.2.
For direct-acting lifts, Clauses 23.1, 23.8.3(a), and 23.8.3(c) of AS 1735.2 shall not apply,
in lieu of which the requirements of Clause 23.2 of this Standard shall apply.
26.1 GENERAL
The electrical installation shall comply with the requirements of Section 26 of AS 1735.2.
The circuit-breaker, as required by Clause 26.2 of AS 1735.2, shall be provided with a
notice on or adjacent to it, bearing the following words:
±The size of letters for the sign shall not be less than 5 mm.
26.2 CONTROLLERS
Where located above the tank unit, controllers shall be in accordance with Figure 5.1, and
shall comply with the requirements of Clause 26.14 of AS 1735.2, except that, where front-
connected controllers are mounted above the pumping unit, the following shall apply:
(a) Equipment in the controller requiring access for checking or adjustment (e.g. relays,
switches or terminals) shall be not more than 1800 mm above the floor.
(b) The horizontal distance from the front of the pumping unit to the equipment referred
to in Item (a) shall not be more than 600 mm.
(c) The size and location of the controller shall not restrict access to equipment in the
pumping unit, unless the pumping unit or controller can be moved to provide access.
(d) When the controller overlaps the pump unit and the clear access to the controller
exceeds 600 mm in the overlapping portion, the overlap dimension to the equipment
referred to in Item (a) above shall not exceed 300 mm, as indicated in Figure 5.1(c).
29.1 GENERAL
Operating devices and control equipment shall comply with the requirements of Section 29
of AS 1735.2.
Where a manual inching device is provided, it shall be supplementary to the anti-creep
levelling device required by Clause 31.4 of this Standard.
30.1 GENERAL
30.1.1 Compliance with AS 1735.2
Electrical protective devices shall comply with the following Clauses of AS 1735.2, except
where exempted by Clause 30.1.2 of this Standard:
(a) 30.1 to 30.7.
(b) 30.10.
(c) 30.11.
(d) 30.14 to 30.17.
(e) 30.23.
(f) 30.24.
NOTE: The phase-reversal protection required by Clause 30.20 of AS 1735.2 is not required for
electrohydraulic lifts.
30.1.2 Variations from AS 1735.2
Clauses 30.10 and 30.11 of AS 1735.2 do not apply to direct-acting electrohydraulic lifts.
In addition, the requirements of Clauses 30.2 to 30.6 of this Standard apply.
31.1 GENERAL
Limit switches of the mechanically operated type shall comply with the Clause 31.1 of
AS 1735.2.
33.1 GENERAL
Car and counterweight safety gear shall comply with the relevant requirements of
Section 33 of AS 1735.2, provided that—
(a) safety gear shall not be installed on the car of a direct-acting electrohydraulic lift; and
(b) broken rope operation of safety gear shall only apply to lifts provided with flow
restriction valves.
TABLE 33.1
GOVERNOR AND SAFETY ROPES
Other than
(m/s) (min.) (min.) Instantaneous (min.)
instantaneous
≤ 0.65 6 25:1 8
> 0.65 6 25:1 — 8
TABLE 35(A)
SAFETY REQUIREMENTS FOR INDIRECT-ACTING (SUSPENDED)
ELECTROHYDRAULIC LIFTS
TABLE 35(B)
SAFETY REQUIREMENTS FOR DIRECT-
ACTING ELECTROHYDRAULIC LIFTS
APPENDIX A
NOTATION
(Normative)
Symbols used in Section 7 of this Standard, together with their explanations, are given
below.
An = cross-sectional area of the material of the ram to be calculated (mm2)
(n = 1, 2, 3)
cm = reeving ratio
Dm = outside diameter of the biggest ram of a telescopic ram and cylinder (mm)
D mi = inner diameter of the biggest ram of telescopic ram and cylinder (mm)
2 2
E = modulus of elasticity (N/mm ) (for steel: E = 2.1 × 105 N/mm )
eo = Additional wall thickness (mm)
Fs = actual buckling force applied (N)
2
gn = Standard acceleration of free fall (m/s )
ie = Equivalent radius of gyration of a telescopic ram and cylinder (mm)
in = Radius of gyration of the ram to be calculated (mm) (n = 1, 2, 3)
Jn = Second moment of area of the ram to be calculated (mm4 ) (n = 1, 2, 3)
l = Maximum length of rams subject to buckling (mm)
M = mass supported by the ram including half of the ram mass (kg)
P3 = sum of the mass of the empty car and the mass of the portion of the travelling
cables suspended from the car (kg)
Pr = mass of the ram to be calculated (kg)
P rh = mass of the ram head equipment, if any (kg)
P rt = mass of the rams acting on the ram to be calculated (in the case of telescopic
rams and cylinder) (kg)
p = full-load pressure (MPa) = static pressure exerted in the system while the lift
car with rated load being at rest at the highest landing level. (For C Class
loading, use 1.5 times the rated load.)
NOTE: For stored energy pumping systems, see Clause 7.8.
Q = rated load (mass) displayed in the car (kg)
Rm = Tensile strength of material (N/mm2 )
Rp0.2 = Proof stress (non-proportional elongation) (N/mm 2 )
l
λe = = equivalent slenderness ratio of a telescopic ram and cylinder
ie
l
λn = = slenderness ratio of the ram to be calculated
in
υ
}
= Factors used to represent approximate values given by experimentally
φ = determined diagrams
1.4 = over-pressure factor
2 = safety factor against buckling
APPENDIX B
MEDIUM DENSITY POLYETHYLENE (MDPE)
(Normative)
The following minimum thickness for MDPE Type 80 (MRS) shall apply:
H
depth from
ground to Caisson outside diameter (mm)
base of
caisson
(metres) 1000 800 710 630 500 450 400
50 72.5 58.0 51.5 45.7 36.3 32.7 29.0
40 64.9 51.9 46.1 40.9 32.5 29.2 26.0
30 56.2 45.0 39.9 35.4 28.1 25.3 22.5
20 45.9 36.7 32.6 28.9 23.0 20.7 18.4
10 32.5 26.0 23.1 20.5 16.3 14.6 13.0
0.014 h R
(b) Minimum wall thickness, where < 11400, shall be as follows:
t
H
depth from
ground to Caisson outside diameter (mm)
base of
caisson
(metres) 1000 800 710 630 500 450 400
50 29.7 23.8 21.1 18.8 14.9 13.4 11.9
40 24.0 19.2 17.0 15.1 12.0 10.0 10.0
30 18.1 14.5 12.9 11.4 10.0 10.0 10.0
20 12.1 10.0 10.0 10.0 10.0 10.0 10.0
10 10.0 10.0 10.0 10.0 10.0 10.0 10.0
where
h = base distance of caisson below ground level outside the building (millimetres)
t = wall thickness, in millimetres
b = base thickness, in millimetres
D = outside diameter, in millimetres
R = mean radius, in millimetres
NOTES
83 AS 1735.3—2002
NOTES
AS 1735.3—2002 84
NOTES
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