Tracer AN series

——MPPT Solar Charge Controller

User Manual

Models:
Tracer6210AN
Tracer5415AN/Tracer6415AN
Tracer8415AN/Tracer10415AN
Tracer5420AN/Tracer6420AN
Tracer8420AN/Tracer10420AN
Important Safety Instructions
Please reserve this manual for future review. This manual contains all
instructions of safety, installation and operation of Tracer AN series controller
("the controller" is referred in this manual).
General Safety Information

 Read all the instructions and warnings carefully before installation.

 No user serviceable component inside controller. DO NOT disassemble or
attempt to repair the controller.
 Avoid direct sunlight, high temperatures and DO NOT install the controller at
locations where water can get in.
 Install the controller at well ventilated places, the controller’s heat sink will be
very hot during operation.
 Installing appropriate external fuses/breakers is suggested.
 Please make sure to switch off all connections of the PV array and the
fuse/breakers which close to the battery before the controller installation and
adjustment.
 Power connections must remain tight to avoid excessive heating from the
loose connection.
 Contents
1 General Information .......................................................................................1
1.1 Overview .............................................................................................1
1.2 Characteristics.....................................................................................2
1.3 Designations of Controller Models .......................................................3
1.4 Accessories (Included) ........................................................................3
1.5 Accessories (optional) .........................................................................4
2 Installation .....................................................................................................5
2.1 General Installation Notes ...................................................................5
2.2 PV Array Requirements .......................................................................5
2.3 Wire Size .............................................................................................8
2.4 Relay instruction ..................................................................................9
2.5 Mounting ...........................................................................................11
3 Operation.....................................................................................................16
3.1 Indicator ............................................................................................16
3.2 Button ................................................................................................16
3.3 LCD Display ......................................................................................17
3.4 Setting ...............................................................................................18
4 Protections, Troubleshooting & Maintenance ..............................................22
4.1 Protections ........................................................................................22
4.2 Troubleshooting.................................................................................23
4.3 Maintenance ......................................................................................24
5 Specifications ..............................................................................................25
Annex I Dimensions........................................................................................27
1 General Information

1.1 Overview
Tracer AN series controller, based on multiphase synchronous rectification technology (MSRT)
and advanced MPPT control algorithm, with dual-core processor architecture and common
negative design, has the features of high response speed, high reliability, and high industrial
standard. MSRT can guarantee very high conversion efficiency in any charge power, which
sharply improves the energy efficiency of solar system; Advanced MPPT control algorithm
minimize the maximum power point loss rate and loss time, to ensure the tracking efficiency,
corresponding speed as well as high conversion efficiency under high or low power, so that in
any situation, Tracer AN products can rapidly track the maximum power point(MPP) of PV
array to obtain the maximum energy of the panel. The limitation function of the charging power
and current, and automatic power reduction function fully ensure the stability when works with
oversize PV modules and operate under high temperature environment.
With the adaptive three-stage charging mode based on digital control circuit, Tracer AN series
controllers can effectively prolong the life-cycle of battery and significantly improve the system
performance. The load, utility or generator auto-control relays make it easy to compose the
hybrid power system. All-around electronic protections, including overcharging, over
discharging, and PV reverse polarity protection, effectively ensure the safer and more reliable
operation of the solar system for a longer service time. The isolated RS485 interface with
standard MODBUS communication protocol and 5V power supply makes it easy for customer
to expand the application, it support up to 6 charging in parallel to expand system and meet
with different monitoring requirements, so that can be widely used for various applications, e.g.
solar RV, household system and field monitoring, etc.
Features:
 CE certification(LVD EN/IEC62109,EMC EN61000-6-1/3)
 High quality & low failure rate components of ST and Infineon to ensure the product’s life
 Advanced MPPT technology & ultra-fast tracking speed, with tracking efficiency no less than
99.5%
 Maximum DC/DC transfer efficiency is as high as 98.6% , full load efficiency is up to 98%
★ ★

 Advanced MPPT control algorithm will minimize the MPP loss rate and loss time
 The accuracy of the recognition and tracking at the highest point of multiple-peaks MPP
 The wider range of MPP operating voltage.
 Auto control system to limit the charging power & current go over the rated value.
 Support 4 charging options: Sealed, Gel, Flooded and User.
 Support the lead-acid and lithium batteries
 Real-time energy recording and statistical function
 Automatic over-temperature power reduction function
 Hundred percent full load operation in working environment temperature range within
charging & discharging
 Support up to 6 units in parallel to expand system
 Load relay control external load switch signal to realize diversified load work modes
 The first and the second disconnection of load control, contain two relay’s contact.

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 Auto-control of utility and generator relay design
 Utility or generator auto-control relays make it easy to compose the hybrid power system
 The remote temperature and the voltage sensor design will collect accurate data of battery
temperature and voltage
 Isolated RS485 with 5VDC/200mA to protect output for no power devices with MODBUS
protocol
 To monitor or set the parameters by using the phone Apps or PC software.
★Tracer10415AN@48V system

1.2 Characteristics

❶-Charging LED indicator ❿- Utility/Generator relay ON

❷-SELECT button ⓫- RBVS Port(4)
❸-Fuse ⓬-Load control relay(5)
❹-Grounding Terminal ⓭- Utility/Generator relay OFF
❺-Cover screw holes M4 ⓮-PV Terminals(6)
❻-PV reverse polarity alarm indicator ⓯-Battery Terminals (6)
❼- Generator and load relay enable⑴ ⓰-ENTER button
❽- RTS Port(2) ⓱-LCD
❾- RS485 port(5VDC/200mA) (3) ⓲-Fault LED indicator
(1) Generator and load relay enabled when the switch is ON;
Generator and load relay is disabled when the switch is OFF.

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(2) Connect for a RTS (Remote Temperature Sensor) to remotely detect battery temperature,
sample distance less than 20m.

CAUTION: If the temperature sensor is short-circuited or damaged, the controller

will charge or discharge at the default temperature setting of 25 ºC.
(3) When connect the controller to external devices, only one of the ports can be used; when
use multiple controllers in parallel, the port are for cascaded use.

(4) Connect for RBVS (Remote Battery Voltage Sensor) to detect accurate battery voltage,
sample distance less than 20m.
(5) Low Voltage Disconnect Voltage(VLVD) make the relay turn off;
Low Voltage Reconnect Voltage(VLVR) make the relay turn on.
(6) Common negative design, with the same terminal of the PV and battery.

1.3 Designations of Controller Models

1.4 Accessories (Included)

Item Accessory Model Number Picture

RT-MF58R47K3.81A
1 Local Temperature Sensor 1Pcs
(2P-3.81mm)

2 Battery Voltage Sensor Terminal 2P-3.81mm 1Pcs

3 Load control relay Terminal 2P-3.81mm 1Pcs

4 Diesel generator relay Terminal 2P-3.5mm 2Pcs

CAUTION: The above accessories are installed on the related port，please open
the controller case before checking.
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 WARNING: The Battery Voltage Sensor Terminal and Load Control Delay Terminal should not mix, otherwise the controller
may be damaged.

1.5 Accessories (optional)

Acquisition of battery temperature for undertaking temperature compensation of
control parameters, the standard length of the cable is 3m (length can be
Remote Temperature Sensor customized). The RTS300R47K3.81A connects to the port ❽ on the controller.
(RTS300R47K3.81A)
NOTE: The temperature sensor short-circuited or damaged, the controller will
be charged or discharged at the default temperature 25 ºC.
USB to RS485 converter is used to monitor each controller using Solar Station PC
USB to RS485 cable
software. The length of cable is 1.5m. TheCC-USB-RS485-150U connects to the
CC-USB-RS485-150U
RS485 Port on the controller.
MT50 can display various operating data and fault info the system. The information
Remote Meter can be displayed on a backlit LCD screen, the buttons are easy-to-operate, and the
MT50 numeric display is readable.
NOTE: MT50 don’t support the lithium battery parameters.
After the controller is connected with the eBox-WIFI-01 through the standard Ethernet
WIFI Serial Adapter
cable (parallel cable), the operating status and related parameters of the controller
eBox-WIFI-01
can be monitored by the mobile APP software through WIFI signals.
After the controller is connected with the eBox-BLE-01 through the standard Ethernet
RS485 to Bluetooth Adapter
cable (parallel cable), the operating status and related parameters of the controller
eBox-BLE-01
can be monitored by the mobile APP software through Bluetooth signals.
After the controller is connected with the eLOG-01 through the RS485 communication
Logger
cable, it can record the operating data of the controller or monitor the real-time
eLOG01
operating status of the controller via PC software.
Parallel Adapter Manage to work and communicate with the 2 to 6 pcs controllers in parallel.
PAL-ADP-50AN Please refer to the user manual of parallel adapter.
NOTE:① For setting and operation of accessory, please refer to accessory’s user manual.
②When connect the controller to above accessories, only one of the ports can be used.

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2 Installation
2.1 General Installation Notes
 Before installation, please read through the entire installation instructions to get familiar with
the installation steps.
 Be very careful when installing the batteries, especially flooded lead-acid battery. Please
wear eye protection, and have fresh water available to wash and clean if any contact with
battery acid.
 Keep the battery away from any metal objects, which may cause short circuit of the battery.
 Explosive battery gases may come out from the battery during charging, so make sure
ventilation condition is good.
 The controller can work with lead-acid battery and lithium battery within its control scope.
 Ventilation is highly recommended if mounted in an enclosure. Never install the controller in
a sealed enclosure with flooded batteries! Battery fumes from vented batteries will corrode
and destroy the controller circuits.
 Loose power connections and corroded wires may result in high heat that can melt wire
insulation, burning surrounding materials, or even causing fire. Ensure tight connections and
use cable clamps to secure cables and prevent them from swaying in mobile applications.
 Battery connection may be wired to one battery or a bank of batteries. The following
instructions refer to a singular battery, but it is implied that the battery connection can be
made to either one battery or a group of batteries in a battery bank.
 Multiple same models of controllers can be installed in parallel on the same battery bank to
achieve higher charging current. Each controller must have its own solar module(s).
 Select the system cables according to 5A/mm2 or less current density in accordance with
Article 690 of the National Electrical Code, NFPA 70.

2.2 PV Array Requirements

(1)Serial connection (string) of PV modules

As the core component of PV system, Controller could be suitable for various types of PV
modules and maximize converting solar energy into electrical energy. According to the open
circuit voltage (Voc) and the maximum power point voltage (Vmpp) of the MPPT controller, the
series number of different types PV modules can be calculated. The below table is for
reference only.

Tracer6210AN:
36cell 48cell 54cell 60cell
System Voc＜23V Voc＜31V Voc＜34V Voc＜38V
voltage
MAX. Best MAX. Best MAX. Best MAX. Best
12V 4 2 2 1 2 1 2 1
24V 4 3 2 2 2 2 2 2

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 System 72cell Voc＜46V 96cell Voc＜62V Thin-Film Module
voltage MAX. Best MAX. Best Voc＞80V
12V 2 1 1 1 1
24V 2 1 1 1 1
NOTE: The above parameter values are calculated under standard test conditions (STC
2
(Standard Test Condition)：Irradiance 1000W/m ，Module Temperature 25℃，Air Mass1.5.)

Tracer5415/6415/8415/10415AN:
36cell 48cell 54cell 60cell
System Voc＜23V Voc＜31V Voc＜34V Voc＜38V
voltage
MAX. Best MAX. Best MAX. Best MAX. Best
12V 4 2 2 1 2 1 2 1
24V 6 3 4 2 4 2 3 2
48V 6 5 4 3 4 3 3 3

System 72cell Voc＜46V 96cell Voc＜62V Thin-Film Module

voltage MAX. Best MAX. Best Voc＞80V
12V 2 1 1 1 1
24V 3 2 2 1 1
48V 3 2 2 2 1
NOTE: The above parameter values are calculated under standard test conditions (STC
(Standard Test Condition)：Irradiance 1000W/m2，Module Temperature 25℃，Air Mass1.5.)

Tracer5420/6420/8420/10420AN:
36cell 48cell 54cell 60cell
System Voc＜23V Voc＜31V Voc＜34V Voc＜38V
voltage
MAX. Best MAX. Best MAX. Best MAX. Best
12V 4 2 3 1 2 1 2 1
24V 6 3 4 2 4 2 3 2
48V 8 5 5 4 5 3 4 3

System 72cell Voc＜46V 96cell Voc＜62V Thin-Film Module

voltage MAX. Best MAX. Best Voc＞80V
12V 2 1 1 1 1
24V 3 2 2 1 1
48V 4 3 2 2 2
NOTE: The above parameter values are calculated under standard test conditions (STC
(Standard Test Condition)：Irradiance 1000W/m2，Module Temperature 25℃，Air Mass1.5.)
(2) PV array maximum power
The MPPT controller has the function of current/power-limiting, that is, during the charging
process, when the charging current or power exceeds the rated charging current or power, the
controller will automatically limit the charging current or power to the rated charging current or
power, which can effectively protect the charging parts of controller, and prevent damages to
the controller due to the connection of some over-specification PV modules. The actual
operation of PV array is as follows:
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Condition 1:
Actual charging power of PV array ≤ Rated charging power of controller

Condition 2:
Actual charging current of PV array ≤ Rated charging current of controller

When the controller operates under “Condition 1”or“Condition 2”, it will carry out the charging
as per the actual current or power; at this time, the controller can work at the maximum power
point of PV array.

WARNING: When the power of PV module is greater than the rated charging power,
and the maximum open-circuit voltage of PV array is more than
100V(Tracer**10AN)/150V(Tracer**15AN)/200V(Tracer**20N) (at the lowest environmental
temperature), the controller may be damaged.
Condition 3:
Actual charging power of PV array＞Rated charging power of controller
Condition 4:
Actual charging current of PV array＞Rated charging current of controller
When the controller operates under “Condition 3”or“Condition 4”，it will carry out the charging
as per the rated current or power.

WARNING: When the power of PV module is greater than the rated charging power,
and the maximum open-circuit voltage of PV array is more than
100V(Tracer**10AN)/150V(Tracer**15AN)/200V(Tracer**20N) (at the lowest environmental
temperature), the controller may be damaged.

According to “Peak Sun Hours diagram”, if the power of PV array exceeds the rated charging
power of controller, then the charging time as per the rated power will be prolonged, so that
more energy can be obtained for charging the battery. However, in the practical application,
the maximum power of PV array shall not be greater than 1.5 x the rated charging power of
controller. If the maximum power of PV array exceeds the rated charging power of controller
too much, it will not only cause the waste of PV modules, but also increase the open-circuit
voltage of PV array due to the influence of environmental temperature, which may increase the
probability of damage to the controller rise. Therefore, it is very important to configure the
system reasonably. For the recommended maximum power of PV array for this controller,
please refer to the table below:
Rated Charge Rated Charge Max. PV Max. PV Open
Item
Current Power Power Circuit
①
750W/12V 1125W/12V 100V
Tracer6210AN 60A ②
1500W/24V 2250W/24V 92V
625W/12V 937.5W/12V
1250W/24V 1875W/24V
Tracer5415AN 50A
1875W/36V 2812.5W/36V ①
2500W/48V 3750W/48V 150V
750W/12V 1125W/12V 138V
②

1500W/24V 2250W/24V
Tracer6415AN 60A
2250W/36V 3375W/36V
3000W/48V 4500W/48V

7
 1000W/12V 1500W/12V
2000W/24V 3000W/24V
Tracer8415AN 80A
3000W/36V 4500W/36V
①
4000W/48V 6000W/48V 150V
1250W/12V 1875W/12V 138V
②

2500W/24V 3750W/24V
Tracer10415AN 100A
3750W/36V 5625W/36V
5000W/48V 7500W/48V
625W/12V 937.5W/12V
1250W/24V 1875W/24V
Tracer5420AN 50A
1875W/36V 2812.5W/36V
2500W/48V 3750W/48V
750W/12V 1125W/12V
1500W/24V 2250W/24V
Tracer6420AN 60A
2250W/36V 3375W/36V
①
3000W/48V 4500W/48V 200V
1000W/12V 1500W/12V 180V
②

2000W/24V 3000W/24V
Tracer8420AN 80A
3000W/36V 4500W/36V
4000W/48V 6000W/48V
1250W/12V 1875W/12V
2500W/24V 3750W/24V
Tracer10420AN 100A
3750W/36V 5625W/36V
5000W/48V 7500W/48V
①At minimum operating environment temperature
②At 25℃ environment temperature

2.3 Wire Size

The wiring and installation methods must conform to all national and local electrical code
requirements.
 PV Wire Size
Since PV array output can vary due to the PV module size, connection method or sunlight angle,
＊
the minimum wire size can be calculated by the Isc of PV array. Please refer to the value of Isc
in the PV module specification. When PV modules connect in series, the Isc is equal to a PV
modules Isc. When PV modules connect in parallel, the Isc is equal to the sum of the PV
module’s Isc. The Isc of the PV array must not exceed the controller’s maximum PV input
current. Please refer to the table as below:
NOTE: All PV modules in a given array are assumed to be identical.
＊Isc=short circuit current(amps) Voc=open circuit voltage.

8
 ＊
Model Max. PV input current Max. PV wire size
Tracer5415AN
50A 16mm2/6AWG
Tracer5420AN
Tracer6210AN
Tracer6415AN 60A 16mm2/6AWG
Tracer6420AN
Tracer8415AN
80A 25mm2/4AWG
Tracer8420AN
Tracer10415AN
100A 35mm2/2AWG
Tracer10420AN
＊These are the maximum wire sizes that will fit the controller terminals.

CAUTION: When the PV modules connect in series, the open circuit voltage of the PV
array must not exceed 72V (Tracer**10AN)/138V(Tracer**15AN)/180V(Tracer**20AN) at 25℃
environment temperature.
 Battery Wire Size
The battery wire size must conform to the rated current, the reference size as below:
Model Rated charge current Battery wire size
Tracer5415AN
50A 16mm2/6AWG
Tracer5420AN
Tracer6210AN
Tracer6415AN 60A 16mm2/6AWG
Tracer6420AN
Tracer8415AN
80A 25mm2/4AWG
Tracer8420AN
Tracer10415AN
100A 35mm2/2AWG
Tracer10420AN

CAUTION: The wire size is only for reference. If there is a long distance between the PV
array and the controller or between the controller and the battery, larger wires can be used to
reduce the voltage drop and improve performance.

CAUTION: The battery cable size recommendations assume that the charge controller
is the only device connected to this cable (no inverter connected to the same cable etc).

2.4 Relay instruction

Utility/Generator Relay and Load Parameter：

Rated Value：5A/30VDC
Maximum Value：0.5A/60VDC

1) Control the utility/generator ON/OFF via the utility/generator relay

Utility/Generator start-up Voltage (VON)=Under Voltage Warning Voltage

Utility/Generator stop Voltage (VOFF)= Under Voltage Warning Recover Voltage
Low Voltage Disconnect Voltage (VLVD)

9
Battery Voltage (VBAT)
Charging current (Ic)
Discharging current (Id)
Start-up the Utility/Generator working:
VBAT＜VON.
Stop the Utility/Generator working:
VBAT＞VON

CAUTION: The VON and VOFF can be set via the PC software，the Battery Control
Voltage Parameters refer to the chapter 3.4 Setting.

2) Control the load first disconnection and second disconnection.

Battery Voltage (VBAT)

Under Voltage Warning Voltage (VUVW)
Under Voltage Warning Recover Voltage (VUVWR)
Low Voltage Disconnect Voltage(VLVD)
Low Voltage Reconnect Voltage(VLVR)
Utility/Generator Relay normally closed contact:
VBAT≤VUVW: The Utility/Generator Relay normally closed contact OFF control the load ❶first
disconnection;
VBAT≥VUVWR: The Utility/Generator Relay normally closed contact ON control the load❶ first
connection.
Load Relay：
VBAT≤VLVD: The Load Relay OFF control the load❷ second disconnection;
VBAT≤VLVR: The Load Relay ON control the load❷ second connection;

CAUTION: The Battery Control Voltage Parameters refer to the chapter 3.4
Setting.

WARNING: When the system power off, the utility/generator relay normally
closed contact is closed, please check the system in time.

10
Refer to the below the diagram:

2.5 Mounting

WARNING: Do not reverse the polarity of the batteries. Reverse polarity will damage
the charge controller permanently. Damage caused by reverse polarity, is not covered by
warranty.

WARNING: Risk of explosion! Never install the controller in a sealed enclose with
flooded batteries! Do not install in a confined area where battery gas can accumulate.

WARNING: Risk of electric shock! The solar array high voltage can cause serious
shock or injury. Make use of fuses/breaker or cover the entire solar array, prior to performing
any work on change controller.

CAUTION：The controller requires at least 150mm of clearance above and below for
proper air flow. Ventilation is highly recommended if mounted in an enclosure.

Installation steps:
Step 1: Determination of Installation Location and Heat-dissipation Space
Determination of installation location: The controller shall be installed in a place with sufficient
air flow through the radiators of the controller and a minimum clearance of 150 mm from the
upper and lower edges of the controller to ensure natural thermal convection. Please see
below Figure

CAUTION: If the controller is to be installed in an enclosed box, it is important to

ensure reliable heat dissipation through the box.

11
Step 2：Remove the terminal protective cover

Step3：Connect the battery❶(Left) and PV❷(Right)

NOTE: Disconnect the system in the reverse order.

WARNING: Do not reverse the polarity of the batteries. Reverse polarity will damage the
charge controller permanently. Damage caused by reverse polarity, is not covered by warranty.

CAUTION: While wiring the controller do not turn on the breaker or fuse and make sure
that the leads of "+" and "-" poles are connected correctly.

CAUTION: A fuse which current is 1.25 to 2 times the rated current of the controller
must be installed on the battery side with a distance from the battery not greater than 150 mm.

CAUTION: If an inverter is to be connected to the system, connect the inverter directly

to the battery.
12
One controller：

13
Multiple controllers

14
Step 4：Grounding
Tracer AN series is a common-negative controller, if any of one negative is grounded, all the
negative terminals of PV, Battery will be grounded simultaneously. However, according to the
practical application, all the negative terminals of PV array, battery and load can also be
ungrounded, but the grounding terminal on its shell must be grounded, which may effectively
shield the electromagnetic interference from the outside, and prevent some electric shock to
human body due to the electrification of the shell.

CAUTION: For common-negative system, such as motorhome, it is recommended to

use a common-negative controller; but if in the common-negative system, some
common-positive equipment are used, and the positive electrode is grounded, the controller
may be damaged.
Step 5：Connect accessories
 Connect the remote temperature sensor cable (Model:RTS300R47K3.81A)
Connect the remote temperature sensor cable to the interface ❽and place
the other end close to the battery.

CAUTION: If the remote temperature sensor is not connected to the controller,, the
default setting for battery charging or discharging temperature is 25 °C without temperature
compensation.
 Connect Remote Battery Voltage Sensor (Model:RVBS300B3.81)
Connect the remote battery voltage sensor cable to the interface ⓫and connect the other end
to the battery terminals.
 Connect the accessories for RS485 communication, refer to the accessories list.
Step 6：Powered on the controller
Turn on the battery fuse to power on the controller, then check the LCD is OFF or the fault
indictor is ON when the controller is normal.

CAUTION: If the controller is not operating properly or the battery indicator on the
controller shows an abnormality, please refer to 4.2 “Troubleshooting”.

15
3 Operation

3.1 Indicator

Indicator Color Status Instruction

PV connection normal but low
Green On Solid voltage(irradiance) from PV,
no charging
No PV voltage(night time) or
Green OFF
Charging LED PV connection problem
indicator Green Slowly Flashing In charging
Green Fast Flashing PV over voltage
NOTE: The fault indicator refer to the chapter 3.3 ”Fault Indication”.

3.2 Button
Button Function
 Browse interface
SELECT button
 Setting parameter
 Load ON/OFF
 Clear error
ENTER button
 Enter into Set Mode
 Save data

16
3.3 LCD Display

 Status Description

Item Icon Status

Day

Night

No charging
PV array
Charging

PV Voltage, Current, Power

Battery capacity, In Charging

Battery Battery Voltage, Current, Temperature

Battery Type

Load control delay turn ON

Load
Load control delay turn OFF

 Browse interface

NOTE: When no operation, the interface will be automatic cycle, but the follow two interfaces
not be display.
 Fault Indication

17
 Fault charging
Status Icon Description
indicator indicator
Red Battery level shows empty,
Battery over
—— battery frame blink, fault
discharged on solid icon blink.
Red Battery level shows full,
Battery over
slowly —— battery frame blink, fault
voltage
flashing icon blink.
Red Battery level shows current
Battery over
slowly —— value, battery frame blink,
temperature
flashing fault icon blink.
Red Green Battery level shows current
Controller over
slowly slowly value, battery frame blink,
temperature
flashing flashing fault icon blink.
Red Battery level shows current
System voltage Green
slowly value, battery frame blink,
error fast flashing
flashing fault icon blink.

3.4 Setting
(1)Clear the generated energy
Operating:
Step 1: Press the “ENTER” button and hold 5s under the PV power interface and the value
is flashing.
Step 2: Press the “ENTER” button to clear the generated energy.
(2)Switch the battery temperature unit
Press the “ENTER” button and hold 5s under the battery temperature interface.
(3)Battery type
 Support battery types

Sealed(default)
Gel
1 Lead-acid battery
Flooded
User
LiFePO4(4S/12V;8S/24V;16S/48V)
2 Lithium battery Li(NiCoMn)O2 (3S/12V;6S/24V;12S/48V)
User
 Setting the battery type via the LCD

18
 ①Sealed (Default) ②Gel ③Flooded
④ User(Apply to “MT50” and “PC software “Solar Station Monitor”）

Operating Steps
Under Battery Voltage interface, long press ENTER button enter into the interface of Battery
type setting. After choosing the battery type by pressing SELECT button, waiting for 5
seconds or pressing ENTER button again to modify successfully.

CAUTION: The controller only can set the lead-acid battery, the lithium battery
can be set via the PC software or APP software.
 Setting the battery type via the PC software or APP software
1. PC software
Step 1: Connection

Step 2: Download software

www.epever.com ——(Charge Controller—Windows)
2. APP software
Step 1:Connection

Step 2: Download software

www.epever.com——(Charge Controller (Lithium)—Android)
 Lead-acid battery parameters
The parameters are in 12V system at 25 ºC, please double the values in 24V system and
quadruple the values in 48V system.

19
 Battery charging setting Sealed Gel Flooded User
Over Voltage Disconnect Voltage 16.0V 16.0V 16.0V 9~17V
Charging Limit Voltage 15.0V 15.0V 15.0V 9~17V
Over Voltage Reconnect Voltage 15.0V 15.0V 15.0V 9~17V
Equalize Charging Voltage 14.6V —— 14.8V 9~17V
Boost Charging Voltage 14.4V 14.2V 14.6V 9~17V
Float Charging Voltage 13.8V 13.8V 13.8V 9~17V
Boost Reconnect Charging
13.2V 13.2V 13.2V 9~17V
Voltage
Low Voltage Reconnect Voltage 12.6V 12.6V 12.6V 9~17V
Under Voltage Warning
12.2V 12.2V 12.2V 9~17V
Reconnect Voltage
Under Volt. Warning Volt. 12.0V 12.0V 12.0V 9~17V
Low Volt. Disconnect Volt. 11.1V 11.1V 11.1V 9~17V
Discharging Limit Voltage 10.6V 10.6V 10.6V 9~17V
Equalize Duration (min.) 120 —— 120 0~180
Boost Duration (min.) 120 120 120 10~180
NOTE:
1) When the battery type is sealed, gel, flooded, the adjusting range of equalize duration is 0
to180min and boost duration is 10 to180min.
2) The following rules must be observed when modifying the parameters value in user battery
type (factory default value is the same as sealed type):
A. Over Voltage Disconnect Voltage > Charging Limit Voltage ≥ Equalize Charging Voltage ≥
Boost Charging Voltage ≥ Float Charging Voltage > Boost Reconnect Charging Voltage.
B. Over Voltage Disconnect Voltage > Over Voltage Reconnect Voltage
C. Low Voltage Reconnect Voltage > Low Voltage Disconnect Voltage ≥ Discharging Limit
Voltage.
D. Under Voltage Warning Reconnect Voltage > Under Voltage Warning Voltage ≥
Discharging Limit Voltage.
E. Boost Reconnect Charging voltage > Low Voltage Disconnect Voltage.

CAUTION: Please refer to user guide or contact with the sales for the detail of setting
operation.
 Lithium battery parameters
The parameters are in 12V system at 25 ºC, please double the values in 24V system and
quadruple the values in 48V system.
Battery type
LiFePO4 Li(NiCoMn)O2 User
Voltage
Over Voltage Disconnect
15.6V 13.5V 9～17V
Voltage
Charging Limit Voltage 14.6V 12.6V 9～17V
Over Voltage Reconnect
14.7V 12.7V 9～17V
Voltage
Equalize Charging Voltage 14.5V 12.5V 9～17V
Boost Charging Voltage 14.5V 12.5V 9～17V

20
Float Charging Voltage 13.8V 12.2V 9～17V
Boost Reconnect Charging
13.2V 12.1V 9～17V
Voltage
Low Voltage Reconnect
12.8V 10.5V 9～17V
Voltage
Under Voltage Warning
12.8V 11.0V 9～17V
Reconnect Voltage
Under Voltage Warning
12.0V 10.5V 9～17V
Voltage
Low Voltage Disconnect
11.1V 9.3V 9～17V
Voltage
Discharging Limit Voltage 10.6V 9.3V 9～17V
The following rules must be observed when modifying the parameter values in User for lithium
battery.
Ⅰ. Over Voltage Disconnect Voltage>Over charging protection voltage(Protection Circuit
※
Modules(BMS))+0.2V ;
Ⅱ. Over Voltage Disconnect Voltage>Over Voltage Reconnect Voltage＝Charging Limit
Voltage ≥ Equalize Charging Voltage＝Boost Charging Voltage ≥ Float Charging
Voltage>Boost Reconnect Charging Voltage;
Ⅲ. Low Voltage Reconnect Voltage>Low Voltage Disconnect Voltage ≥ Discharging Limit
Voltage;
Ⅳ. Under Voltage Warning Reconnect Voltage>Under Voltage Warning Voltage≥ Discharging
Limit Voltage;
Ⅴ. Boost Reconnect Charging voltage> Low Voltage Reconnect Voltage;
Ⅵ. Low Voltage Disconnect Voltage ≥ Over discharging protection voltage (BMS)+0.2V※.

WARNING: The voltage parameters of lithium battery can be set, but you must refer to
the voltage parameters of lithium battery BMS.

WARNING: The required accuracy of BMS shall be at least 0.2V. If the deviation is
higher than 0.2V, the manufacturer will assume no liability for any system malfunction caused
by this.

21
4 Protections, Troubleshooting & Maintenance
4.1 Protections
WARNING: Do not reverse the polarity of the batteries. Reverse polarity will damage the charge controller permanently. Damage
caused by reverse polarity, is not covered by warranty.
When the charging current or power of the PV array exceeds the controller’s rated current or power, it will be charge
PV Over at the rated current or power.
Current/power NOTE: When the PV modules are in series, ensure that the open-circuit voltage of the PV array does not
exceed the "maximum PV open-circuit voltage" rating. Otherwise the controller may be damaged.
PV Short Circuit When not in PV charging state, the controller will not be damaged in case of a short-circuiting in the PV array.
When the polarity of the PV array is reversed, the controller may not be damaged and can continue to operate
PV Reverse normally after the polarity is corrected.
Polarity NOTE: If the PV array is reverse connected to the controller,1.5 times rated controller power(watts)from the
PV array, will damage the controller.
Night Reverse
Prevents the battery from discharging through the PV module at night.
Charging
Battery Over When the battery voltage reaches the over voltage disconnect voltage, it will automatically stop battery charging to
Voltage prevent battery damage caused by over-charging.
When the battery voltage reaches the low voltage disconnect voltage, it will automatically stop battery discharging to
Battery Over
prevent battery damage caused by over-discharging. (Any controller connected loads will be disconnected. Loads
Discharge
directly connected to the battery will not be affected and may continue to discharge the battery.)
Battery The controller can detect the battery temperature through an external temperature sensor. The controller stops
Overheating working when its temperature exceeds 65 °C and restart to work when its temperature is below 55 °C.
When the temperature detected by the optional temperature sensor is lower than the Low Temperature Protection
Lithium Battery
Threshold(LTPT), the controller will stop charging and discharging automatically. When the detected temperature is
Low higher than the LTPT, the controller will be working automatically (The LTPT is 0 °C by default and can be set within
Temperature
the range of 10 ~ -40 °C，refer to the setting the low temperature charge limit value of lithium battery ).
Controller The controller is able to detect the temperature its internal. The controller stops working when its temperature
★
Overheating exceeds 85 °C and restart to work when its temperature is below 75 °C.
TVS High The internal circuitry of the controller is designed with Transient Voltage Suppressors (TVS) which can only protect
Voltage against high-voltage surge pulses with less energy. If the controller is to be used in an area with frequent lightning
Transients strikes, it is recommended to install an external surge arrester.
★When the internal temperature is 81℃, the reducing power charging mode which reduce the charging power of 5%,10%,20%,40% every increase 1 ℃is
turned on. If the internal temperature is greater than 85℃, the controller will stop charging. But while the temperature decline to be below 75 ºC, the controller will
resume.
22
For example Tracer10420AN 48V system:

Reduce charging power mode

6000
5000
Charge power W

4000
3000
2000 Power W

1000
0
75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91
Internal temperature℃

4.2 Troubleshooting
Faults Possible reasons Troubleshooting
The LED&LCD is off
during daytime when Confirm that PV and battery wire
PV array disconnection
sunshine falls on PV connections are correct and tight
modules properly
Battery voltage is lower Please check the voltage of
Wire connection is
than 8V battery. At least 8V voltage to
correct, LCD not display activate the controller

Fault LED indicator

flashing Battery voltage higher Check if the battery voltage is too
than over voltage high, and disconnect the solar
Interface disconnect voltage(OVD) module
blink

Fault LED indicator

flashing
Load output is normal, charging
Battery under voltage LED indicator will return to green
Interface automatically when fully charged
blink
Charging and fault LED
indicator flashing The controller will automatically
turn the system off. When the
Battery over temperature
Interface temperature declines to be below
blink 55 ºC, the controller will resume.

23
4.3 Maintenance
The following inspections and maintenance tasks are recommended at least
two times per year for best controller performance.
 Make sure controller firmly installed in a clean and dry ambient.
 Make sure no block on air-flow around the controller. Clear up any dirt and
fragments on radiator.
 Check all the naked wires to make sure insulation is not damaged for
serious solarization, frictional wear, dryness, insects or rats etc. Repair or
replace some wires if necessary.
 Tighten all the terminals. Inspect for loose, broken, or burnt wire
connections.
 Check and confirm that LED or LCD is consistent with required. Pay
attention to any troubleshooting or error indication .Take necessary
corrective action.
 Confirm that all the system components are ground connected tightly and
correctly.
 Confirm that all the terminals have no corrosion, insulation damaged, high
temperature or burnt/discolored sign, tighten terminal screws to the
suggested torque.
 Check for dirt, nesting insects and corrosion. If so, clear up in time.
 Check and confirm that lightning arrester is in good condition. Replace a
new one in time to avoid damaging of the controller and even other
equipments.

WARNING：Risk of electric shock!

Make sure that all the power is turned off before above operations, and then
follow the corresponding inspections and operations.

24
5 Specifications
Electrical Parameters
Item/Tracer****AN 6210 5415 6415 8415 10415 5420 6420 8420 10420
Nominal System
12/24VDC or Auto 12/24/36/48VDC or Auto
Voltage
Battery Input Voltage
8V～32V 8V～68V
Range
Lead-acid Battery :Sealed(Default)/Gel/Flooded/User
Battery Type
Lithium Battery :LiFePO4/ Li(NiCoMn)O2/ User
Battery fuse 80A/58V 125A/58V 150A/58V 80A/58V 125A/58V 150A/58V
Rated charge current 60A 50A 60A 80A 100A 50A 60A 80A 100A
625W/12V 750W/12V 1000W/12V 1250W/12V 625W/12V 750W/12V 1000W/12V 1250W/12V
750W/12V 1250W/24V 1500W/24V 2000W/24V 2500W/24V 1250W/24V 1500W/24V 2000W/24V 2500W/24V
Rated charge Power
1500W/24V 1875W/36V 2250W/36V 3000W/36V 3750W/36V 1875W/36V 2250W/36V 3000W/36V 3750W/36V
2500W/48V 3000W/48V 4000W/48V 5000W/48V 2500W/48V 3000W/48V 4000W/48V 5000W/48V
①
Max. PV open circuit 100V 150V① 200V①
②
voltage 92V 138V② 180V②
(Battery Voltage+2V) (Battery Voltage +2V) (Battery Voltage+2V)
MPP Voltage Range ② ② ②
～72V ～108V ～144V
Tracking efficiency ≥99.5%
Max. conversion
98.0% 98.3% 98.6% 98.5% 98.6% 98.3% 98.1% 98.5% 98.5%
efficiency
Full load efficiency 97.0% 97.8% 98.0% 98.0% 98.0% 97.1% 97.5% 97.5% 97.6%
Temperature
－3mV/℃/2V(Default)
compensate coefficient
Self-consumption 98mA/12V;60mA/24V;50mA/36V;46mA/48V
Grounding Common negative grounding
Relay Rated Value:5A/30VDC; Max. Value:0.5A/60VDC
③
RS485 interface RS485(5VDC/200mA, Two RJ45 ports in parallel)
LCD backlight time Default:60S,Range:0～999S(0S:the backlight is ON all the time)
①At minimum operating environment temperature;
②At 25℃ environment temperature;
③When connect the controller to external devices, only one of the ports can be used; when use multiple controllers in parallel, the port are for cascaded use.

25
Environmental Parameters
Ambient temperature range -25℃～+60℃(Derate above 45℃)
LCD temperature range -20℃～+70℃
Storage temperature range -30℃～+85℃
Relative humidity range 5% to 95% (N.C.)
Enclosure IP20
Pollution degree PD2

Mechanical Parameters
Item Tracer5415/5420AN Tracer6210AN Tracer6415/6420AN
Dimension 261×216×119mm 340×232×105.2mm 340×236×119mm
Mounting dimension 180×204mm 260×220mm 260×224mm
Mounting hole size Φ7
Terminal 6AWG/16mm2 2AWG/35mm2
Recommended cable 6AWG/16mm2 6AWG/16mm2
Weight 3.5kg 3.5kg 4.5kg

Item Tracer8415/8420AN Tracer10415/10420AN

Dimension 394×240×134mm 394×242×143mm
Mounting dimension 300×228mm 300×230mm
Mounting hole size Φ7
Terminal 2AWG/35mm2 2AWG/35mm2
Recommended cable 4AWG/25mm2 2AWG/35mm2
Weight 6.1kg 7.4kg
Certification
Safety EN/IEC62109-1
EMC EN61000-6-3/EN61000-6-1
FCC 47 CFR Part 15, Subpart B
ROHS IEC62321-3-1

26
Annex I Dimensions
Tracer5415/5420AN Dimensions(Unit:mm)

27
Tracer6210AN Dimensions(Unit:mm)

28
Tracer6415/6420AN Dimensions(Unit:mm)

29
Tracer8415/8420AN Dimensions(Unit:mm)

30
Tracer10415/10420AN Dimensions(Unit:mm)

Any changes without prior notice! Version number：V2.2

31
BEIJING EPSOLAR TECHNOLOGY CO., LTD.

Tel: +86-10-82894896 / 82894112

Fax: +86-10-82894882
E-mail：[email protected]
Website: www.epever.com