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tm4493 - 6100 to 6600 Tractors

Special or Essential Tools

Special or Essential Tools

NOTE:

Order tools according to information given in the U.S. SERVICEGARD™ Catalog or in the European
Microfiche Tool Catalog (MTC).

Load positioning slings.......D01042AA

Engine removal and installation. This tool permits the
adjustment of the angle of the load being handled.

D01042AA-UN: D01042AA

Lifting eye.......JD-244-1
Removal and installation of tractor components

LX002476-UN: JD-244-1

Lifting eye.......JD-244-2
Removal and installation of tractor components

LX002297-UN: JD-244-2

Flywheel turning tool.......JDG820

Turning flywheel on 6-cylinder engines

JDG820-UN: JDG820

Turning tool.......JDE83
Turning the engine of 4-cylinder tractors
JDE83-UN: JDE83

Special wrench.......KJD10160
Starting motor removal and installation

KJD10160-UN: KJD10160

SERVICEGARD is a trademark of Deere & Company. LX,20,00 004542-19-1995/08/01

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tm4493 - 6100 to 6600 Tractors

Specifications

Specifications

Item Measurement Specification

Cable to terminal 30 of starting Torque 30 N·m (23 lb-ft)

motor, hex. nut

Cable to terminal 50 of starting Torque 1 to 1.3 N·m (0.75 to 0.95 lb-ft)

motor, fillister-head screw

Jointed shaft to front wheel drive Torque 135 N·m (100 lb-ft)
axle drive flange, cap screw

Jointed shaft to clutch drive flange, Torque 135 N·m (100 lb-ft)
corrugated-head screw

Torsion damper to flywheel, special Torque 65 N·m (48 lb-ft)

hex. socket screws

6100 - 6400 Tractors, and SE

Engine support bracket to flywheel Torque 95 N·m (70 lb-ft)

housing, cap screws

Engine mountings, cap screw Torque 100 N·m (74 lb-ft)

Engine oil Capacity 12 L (3.2 US.gal.)

Coolant (tractors with cab) Capacity 13.5 L (3.6 US.gal.)

Coolant (tractors without cab) Capacity 12 L (3.2 US.gal.)

Air conditioning system (refrigerant Capacity 1.3 kg (2.86 lb)

R134a)

6506 and 6600 Tractors

Engine to main frame, cap screw Torque 100 N·m (74 lb-ft)

Engine oil Capacity 17 L (4.5 US.gal.)

Coolant Capacity 15.5 L (4.1 US.gal.)

Air conditioning system (refrigerant Capacity 1.3 kg (2.86 lb)

R134a)

LX,CRA20 002203-19-1997/06/01

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tm4493 - 6100 to 6600 Tractors

Removing Engine (6100 - 6400, and SE)

Removing Engine (6100 - 6400, and SE)

LX001880-UN: Remove Engine (6100-6400 and SE)

LX000479-UN: Press Lock Downward

Remove service cover on l.h. and r.h. sides.

Remove both radiator grilles by pressing lock (A) downward.

LX000480-UN: Loosen Hex. Nut

Loosen hex. nut (A) and remove both fan screens.

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LX001881-UN: Locking Straps

Make sure that your hands do not get trapped when disconnecting levers.

Remove the four locking straps (A) and then the hood.

LX001882-UN: Headlight Connectors

Remove front cover to the top.

Disconnect the two connectors (A) at headlights.

If equipped, disconnect connector (B) at horn.

If equipped, disconnect connector (C) at both work lights.

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LX001883-UN: Battery Ground Strap

Observe safety instructions on handling batteries. See Section 05, Group 05.

Disconnect battery ground strap (A).

LX000695-UN: Radiator Drain Plug

Remove radiator drain plug (A).

Drain coolant into a suitable container.

Capacity: tractors with cab) 13.5 L (3.6 US. gal.)

tractors without cab 12 L (3.2 US.gal.)

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LX001885-UN: Starter Terminal Cables

Make sure that battery ground strap is disconnected.

Disconnect cables (A) and (B) at starter terminals 50 and 30.

LX002483-UN: 10-Pin Connector

Disconnect 10-pin connector (A).

NOTE:

Tractors from serial no. 116859 do not have this connector. On these tractors, feed the front end of the
wiring harness through the battery base plate.

Remove muffler or muffler pipe

Comply with the instructions below. They are different for the different muffler versions.

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LX1016486-UN: Detach Muffler Pipe from Cab Post

All tractors with muffler pipe to the top r.h. side

Detach muffler pipe (A) from the cab post. Turn it once or twice counterclockwise and remove it from pipe (B).

LX1016485-UN: Unfasten Clamp

Unfasten clamp (C; if equipped) and take off the pipe.

LX014698-UN: Take Out Screw

Take out screw (A; if equipped) and remove the protective panel from the muffler pipe.

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LX1015882-UN: Remove Bracket

Muffler pipe to bottom on r.h. side

Remove bracket (A; if equipped).

LX1016475-UN: Screws and Protective Tube

Take out screws (A) and remove protective tube (B), if equipped.

LX013462-UN: Unfasten Clamp

Unfasten clamp (A) and remove the muffler pipe.

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LX002481-UN: Two Cap Screws

Tractors with muffler pipe to the top l.h. side

Remove the two cap screws (A) at exhaust manifold.

LX002479-UN: Hex. Nuts at Engine Block

Tractors with muffler pipe to the bottom or to the top r.h. side

Remove hex. nut (A) at engine block.

LX012297-UN: Remove Screws

Tractors without turbocharger

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Take out screws (A) and lift off the muffler pipe.

LX012288-UN: Cap Screws, Muffler and Bracket

Engines with turbocharger

Remove two cap screws (A) as well as three cap screws (B) at muffler (C).

NOTE:

Take care not to lose the sealing ring.

Remove the cap screws from the cylinder head and lift off bracket (D).

Engines without Turbocharger

Unbolt the muffler from the exhaust manifold rather than at screws (A).

LX002434-UN: Remove Ground Strap

Remove ground strap (A) from engine block.

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LX003824-UN: Lines and Cap Screws

LEGEND:

A - Lube oil line

B - Return oil line
C - Air intake line
D - Compressed air line
E - Cap screws

Remove air compressor (if equipped).

Relieve tension on drive belt (see Section 30, Group 20). Remove drive belt.

Disconnect lines (A), (B), (C) and (D). Take out the four cap screws (E) and lift off the air compressor.

Remove the line supports from the r.h. side of the engine.

Remove lube oil line for the front PTO (if equipped)

LX001890-UN: Air Intake Line and Light Sending Unit

Open both hose clamps; then remove air intake line (A) at air cleaner housing and at engine air intake manifold or at
turbocharger.

NOTE:

Cap open connections.

Disconnect connector at air cleaner indicator light sending unit (B).

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LX001896-UN: Oil Line Brackets

Remove oil line brackets (A) and (B) from front frame.

LX006484-UN: Oil Hoses and Oil Lines

Disconnect the two oil hoses (A) to oil cooler from the oil lines (B).

LX001886-UN: Cables, Alternator, Screws, Plug & Cable

Remove cables (A) from alternator (B).

Remove the two retaining screws (C) from the alternator.

Remove the alternator.

Disconnect plug (D) (if equipped) of the cable leading to the magnetic clutch for the air-conditioning compressor.

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Remove cable (E) from the electrical cold weather starting aid.

LX012176-UN: Damper, Shaft and Adapter Sleeve Assembly

Remove front attachment drive, if equipped.

To do this, loosen adapter sleeve assembly (C) and pull out shaft (B) or loosen damper (A) attaching screws from belt
pulley.

NOTE:

Tighten screws of adapter sleeve assembly to 25 N·m (18 lb-ft) when re-installing.

LX008155-UN: Apply Tension to Drive Belt

Tractors with air conditioning system

Apply tension to the drive belt. See Section 30, Group 20.

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LX002419-UN: Low and High Pressure Side Valves

LX007975-UN: Low and High Pressure Side Valves

LEGEND:

A - Valve, low pressure side

B - Valve, high pressure side

Before disconnecting refrigerant lines, make sure that refrigerant circuit is without pressure.

Observe the safety regulations for handling refrigerant (refer to Section 90, Group 15).

IMPORTANT:

The air-conditioning systems used in John Deere tractors operate on R134a refrigerant (tetrafluorethane).

The refrigerant must never be discharged straight into the air. It must be trapped in a recycling unit.
Refrigerant stored in a recycling unit may be processed at any time.

Make sure that the recycling unit used to do this is of a type suitable for handling R134a refrigerant.

NOTE:

On later tractors which are equipped with long refrigerant lines, the compressor and condenser can be
removed without disconnecting the refrigerant lines.

It is therefore not necessary to discharge the system.

Remove refrigerant, see Service Unit Operator's Manual or Section 90, Group 15.

IMPORTANT:

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LX001907-UN: High Pressure Lines

LX002435-UN: High and Low Pressure Lines

Observe the utmost cleanliness to prevent dust and moisture from entering air conditioning system.

Once the refrigerant has been extracted, disconnect the two high pressure lines (A) at the condenser.

Disconnect high pressure line (B) and low pressure line (C) at compressor.

Remove the compressor.

IMPORTANT:

Seal the open ends with plastic plugs.

NOTE:

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LX001906-UN: Cap Screws and Air Cleaner Housing Assembly

Carry out the steps described below only if you intend to remove the compressor and condenser without
disconnecting the lines.

IMPORTANT:

Handle these components with extreme care. Protect them from damage.

Remove cap screws (A) and then air cleaner housing assembly (B).

LX012286-UN: Retaining Screws

Take the retaining screws (A) out of the air conditioning compressor.

LX001884-UN: Retaining Screws and Condenser

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Take the two retaining screws (A) out of the condenser, and then lift out the condenser (B) together with the compressor.

NOTE:

Taking great care not to put any pressure on the lines, set the condenser down on the r.h. side of the
cab. If possible, set it down on some sort of support or stand.

LX001887-UN: Return and Inlet Lines

LEGEND:

A - Return line
B - Inlet line

Disconnect the two cab heater hoses from pipe and engine block.

LX001888-UN: Lower Coolant Hose

Disconnect lower coolant hose (A) from water pump, radiator and expansion tank.

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LX001773-UN: Remove Pins and Expand Rivets

Loosen radiator air shroud by removing four pins(A) and then the expanding rivets (B).

LX001893-UN: Upper Coolant Hose

Disconnect upper coolant hose (A) from radiator and thermostat housing.

LX001895-UN: Engine Speed Adjusting Rod and Cable

Disconnect engine speed adjusting rod (A) at fuel injection pump lever and remove ball socket from rear lever.

Disconnect cable (B) from injection pump shut-off valve.

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LX001902-UN: 3-Pin Connector

Disconnect 3-pin connector (A) of engine speed meter sending unit.

LX002482-UN: Disconnect Connectors

Disconnect connector (A) at sending unit for engine oil pressure warning light.

Disconnect connector (B) at sending unit for engine coolant temperature indicator.

LX002484-UN: Front Frame Attaching Nuts

Remove four front frame attaching nuts (A).

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LX001897-UN: Lift Off Front Frame with Suitable Hoist

Lift off front frame with a suitable hoist.

LX001891-UN: Clamps, Fuel Hoses and Ground Strap

Unfasten the clamps (A) on the two fuel hoses [ Some tractors have a line here instead of a hose.] (B).

Disconnect the hoses from the fuel filter.

Remove all hose straps and retaining elements that are used to secure the lines to the engine.

NOTE:

On tractors with the fuel filter on the left, proceed accordingly.

Remove ground strap (C). Remove the other ground cable (if equipped) from the filter housing.

On the left side of the valve cover, disconnect the fuel return hose from the engine.

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LX001894-UN: Remove Bracket

Remove the bracket (A) for the air-conditioning compressor or alternator.

LX001901-UN: Remove Engine Jointed Shaft

Remove engine jointed shaft (see Section 56, Group 05).

LX001898-UN: Front Engine Support Cap Screws

Remove cap screws (A) of front engine supports.

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LX001899-UN: Rear Engine Support Cap Screws

Remove cap screws (A) of rear engine supports.

LX001900-UN: Attach Lifting Eyes

LEGEND:

A - Lifting eye JD-244-1

B - Lifting eye JD-244-2

Attach lifting eyes (A) and (B) to cylinder head.

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LX002480-UN: Load Positioning Sling D01042AA

The engine is very heavy, so use a suitable hoist for lifting.

Install load positioning slings D01042AA and lift off the engine.

LX,CRA20 003003-19-1996/04/01

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tm4493 - 6100 to 6600 Tractors

Installing the Engine

Installing the Engine

LX002480-UN: Install the Engine

First install the engine mountings, then the engine.

LX012283-UN: Engine Components

LEGEND:

1 - Front engine mounting

2 - Rear engine mounting
A - Cap screw
B - Washer
C - Rubber support pad
D - Engine support bracket
E - Rubber support pad
F - Supporting cup
G - Main frame support bracket
H - Nut

LX001889-UN: Front Engine Support Cap Screws

Tighten front engine support cap screws (A) to 100 N·m (74 lb-ft).

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LX002431-UN: Rear Engine Support Cap Screws

Tighten rear engine support cap screws (A) to 100 N·m (74 lb-ft).

LX001901-UN: Install Engine Jointed Shaft

Install engine jointed shaft (see Section 56, Group 05).

LX001894-UN: Install Bracket

Install the bracket (A) for the air-conditioning compressor or alternator. Install the bracket on the coolant pump. Tighten the
screws to 55 N·m (40 lb-ft).

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LX012176-UN: Damper, Drive Shaft and Tensioner

LX002432-UN: Damper
Install driveline for front equipment (if equipped).

Install damper (A). Tighten the axial screws first, and then the radial ones. Tightening torque on all damper screws is 140
N·m (105 lb-ft).

When tightening the screws, make sure that the aluminium bushings in the rubber component do not turn as well. For this
reason, coat the underside of the screw heads with a little grease. Make sure the rubber component is not displaced.

The screws have their own adhesive, which takes about 5 hours to set hard. Under no circumstances operate the tractor
until the adhesive has set!

Insert drive shaft (B) and tighten the tensioner (C) evenly to 25 N·m (18 lb-ft).

NOTE:

Use flywheel turning tool JDE83 to turn the shaft.

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LX001897-UN: Install Front Frame

Install the front frame.

LX002484-UN: Install and Tighten Nuts

Install and tighten nuts (A).

LX012298-UN: Install Compressor, Condenser & Alternator

Install air-conditioning compressor, condenser and alternator.

Tighten the cap screws that connect the air-conditioning compressor to the bracket to 30 N·m (22 lb-ft).

Install the air compressor for the air brakes (if equipped). See Section 60, Group 35.

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Install the drive belt.

For further engine installation reverse removal procedure.

LX002433-UN: Cooling System

Refill coolant. Open heater control and run engine. Top up coolant to above the “MIN” mark at expansion tank.

Check cooling system for leaks.

LX,CRA20 002907-19-1992/05/01

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 Engine Components [LX012283]

Copyright Deere & Company, all rights reserved.

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tm4493 - 6100 to 6600 Tractors

Bleeding Fuel System

Bleeding Fuel System

NOTE:

Before bleeding check system for leaks.

1. Move gear shift lever or reverse drive lever out of neutral position to prevent engine from starting.

2. Turn ignition key fully to the right (start position) for approx. 20 seconds to operate fuel transfer pump.

3. Move gear shift lever or reverse drive lever in neutral position.

4. Start engine (it must be starting after 9 seconds max.).

T92924-UN: Loosen Lines at Injection Nozzles

If fuel injection nozzles or lines have been replaced in the area behind fuel injection pump, bleed fuel system as described
previously. If engine will not start, proceed as follows:

Escaping fuel under pressure can have sufficient force to penetrate the skin causing serious
personal injury. If injured by escaping fuel see a doctor immediately as otherwise serious
infections may be the result.

1. Loosen lines at injection nozzles.

2. Place throttle lever in full load position.

3. Start engine until fuel flows free from bubbles out of loosened fuel nozzle connections.

4. Retighten connections.

For refilling coolant into air conditioning system, refer to Section 90, Group 15. (Do this only if the system has been
discharged).

IMPORTANT:

Before the air conditioning system is re-filled, always replace the receiver/drier and change the refrigerant

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oil. See Section 90, Group 15.

Check air brake system. See Section 60, Group 35.

LX,20,00 005099-19-1996/04/01

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tm4493 - 6100 to 6600 Tractors

Installing the Engine (6506 and 6600)

Installing the Engine (6506 and 6600)

LX006028-UN: Install the Engine (6506 and 6600)

LX006036-UN: Retainers and Levers

Make sure that your hands do not get trapped when disconnecting levers (B).

Open engine hood and remove retainers (A). Remove hood.

LX006078-UN: Front Grille and Headlight Connector

Unfasten front grille (A). Disconnect headlight connector (B).

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Remove front grille.

LX006079-UN: Battery Ground Strap and Cable

Observe relevant safety rules when handling batteries. See Section 05, Group 05.

First disconnect battery ground strap (A), then positive battery cable (B).

Loosen lock nuts (C) and extend linkage by turning threaded connectors (D) until retaining strap (E) can be removed.

Remove battery.

LX012301-UN: Move Lever Laterally

Remove both side shields by moving lever (A) laterally.

Disconnect service covers on l.h. and r.h. sides.

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LX006080-UN: Fan Screen Hex. Nuts

Remove hex. nuts (A) on both fan screens. Remove screens.

LX006082-UN: Disconnect 8-Pin Plug

Disconnect 8-pin plug (A).

NOTE:

This cannot be done on newer tractors. Instead, feed the front part of the wiring harness through the
opening in the battery console.

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LX006083-UN: Disconnect Cables

Make sure that the battery ground strap is disconnected.

Disconnect cables at terminal 50 (A) and terminal 30 (B) of starting motor.

LX005793-UN: Special Tool KJD10160

Remove starting motor, using special tool KJD10160.

Remove muffler or muffler pipe

Comply with the instructions below. They are different for the different muffler versions.

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LX006085-UN: 6600 Tractor

6600 tractor

Remove muffler pipe.

First remove the two attaching screws (A) at cab post, then self-tapping screws (B) and muffler end pipe.

Then remove sheet metal cover (C), loosen clamp (D) and pull out pipe (E).

LX1016490-UN: 6506 Tractor

6506 tractor

Take out screws (B).

Detach the muffler pipe (A) from the r.h. cab post. Detach the bracket (D) from the cab floor.

Turn the pipe (A) once or twice counterclockwise and then remove it.

LX1016489-UN: Unfasten Clamp

Open the r.h. service door and unfasten clamp (A).

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LX1016488-UN: Take Off Nut

Take off nut (A) and disengage the bracket.

LX1016487-UN: Lift Off Protective Tube

Turn the muffler to the front and lift off the protective tube.

LX1016746-UN: Detach Flange, Bracket & Pipe

Muffler pipe to the top l.h. side

Detach flange (A) from the muffler.

Take the attaching screws out of bracket (B) and lift off pipe (C).

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LX006086-UN: Remove Ground Cable & Fuel Hose

Remove ground cable (A) and fuel hose (B).

On the r.h. side of the engine, remove the bracket that holds the air brake line (if equipped).

LX006087-UN: Radiator Drain Plug & Lower Coolant Hose

Remove radiator drain plug (A) and drain coolant into a suitable container.

Cooling system capacity: 15.5 L (4.1 US.gal.)

Disconnect lower coolant hose (B) from coolant pump, radiator and expansion tank.

LX006088-UN: Upper Coolant Hose

Disconnect upper coolant hose (A) from thermostat housing.

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LX001773-UN: Loosen Pins and Rivets

Loosen radiator air shroud by removing four pins (A) and then the expanding rivets (B).

LX005961-UN: Speed Control Rod

Disconnect speed control rod (A) at fuel injection pump lever and remove ball socket from rear lever.

LX006090-UN: Sending Unit Connector and Cables

Disconnect cable (B) at sending unit of engine oil pressure warning light. Disconnect connector (A) of speed meter
sending unit.

Disconnect cable (C) from injection pump shut-off valve.

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LX006091-UN: Sending Unit Connector, Screw & Heater Hose

Disconnect connector (A) at sending unit of engine coolant indicator.

Remove cap screw (B) of line retainer.

Remove heater hose (C) and plug hose connection.

LX008156-UN: Heater Hose

Remove and plug heater hose (A).

LX012300-UN: Air Intake Hose Clamps

Loosen hose clamps (A) and (B) and remove air intake line (C).

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LX012273-UN: Oil Lines, Connections & Clamp

Disconnect the two oil lines (A) at connections (B).

Remove clamp (C).

Tractors with Air Conditioning System

NOTE:

On most tractors, the air-conditioning compressor and condenser can be removed without first
disconnecting the lines. See the relevant procedure described for 6100-6400 tractors in this Group.

If removal does require the disconnection of the lines, discharge the refrigerant.

LX006093-UN: High & Low Pressure Valves

LEGEND:

A - Valve, low pressure side

B - Valve, high pressure side

Remove refrigerant (see Service Unit Operator's Manual and Section 90, Group 15).

Never allow the refrigerant to escape into the air; it must be trapped in a recycling unit. Always
follow the safety rules for handling refrigerant (see Section 90, Group 15).

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After removing refrigerant from system, disconnect both lines from compressor.

LX006095-UN: Front Frame Attaching Nuts

Remove four front frame attaching nuts (A).

LX006096-UN: Lift Off Frame with Hoist

Lift off front frame using a suitable hoist.

Remove jointed engine shaft. See Section 56, Group 05.

LX012176-UN: Adapter Sleeve Assembly

Remove front attachment drive, if equipped.

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To do this, loosen adapter sleeve assembly (C) and pull out shaft (B) or loosen damper (A) attaching screws from belt
pulley.

NOTE:

Tighten screws of adapter sleeve assembly to 25 N·m (18 lb-ft) when re-installing.

LX006097-UN: Remove Front Engine Support Screws

Remove cap screws (A) of front engine supports.

LX006098-UN: Remove Rear Engine Support Screws

Remove cap screws (A) of rear engine supports.

LX006099-UN: Attach Lifting Eyes

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LEGEND:

A - Lifting eye JD-244-2

B - Lifting eye JD-244-1

Attach lifting eyes (A) and (B) to cylinder head.

LX006100-UN: Attach Engine to Hoist

Attach engine to a suitable hoist using D01042AA load positioning slings.

Always observe the safety precautions!

NOTE:

Attach engine in an inclined position (see illustration) and move it forward until the flywheel is clear of
the rear engine support.

LX,20,00 004638-19-1995/08/01

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tm4493 - 6100 to 6600 Tractors

Installing the Engine

Installing the Engine

LX012299-UN: Install Engine

First install the engine mountings in the main frame, then the engine.

LX012285-UN: Front Engine Mounting

LEGEND:

A - Support bracket (engine)

B - Cap screw
C - Supporting cup
D - Rubber support pad
E - Support bracket (main frame)
F - Rubber support pad
G - Nut
H - Washer

Front Engine Mounting

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LX012289-UN: Rear Engine Mounting

LEGEND:

A - Cap screw
B - Washer
C - Rubber support pad
D - Flywheel housing (engine)
E - Rubber support pad
F - Supporting cup
G - Engine support (cross-member on main frame)

Rear Engine Mounting

LX006102-UN: Front Engine Support Cap Screws

Tighten front engine support cap screws (A) to 100 N·m (74 lb-ft).

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LX012176-UN: Adapter Sleeve Assembly

LX002432-UN: Tighten All Damper Screws

Install driveline for front equipment (if equipped).

Install damper (A). Tighten the axial screws first, and then the radial ones. Tightening torque on all damper screws is 140
N·m (105 lb-ft).

When tightening the screws, make sure that the aluminium bushings in the rubber component do not turn as well. For this
reason, coat the underside of the screw heads with a little grease. Make sure the rubber component is not displaced.

The screws have their own adhesive, which takes about 5 hours to set hard. Under no circumstances operate the tractor
until the adhesive has set!

Insert drive shaft (B) and tighten the tensioner (C) evenly to 25 N·m (18 lb-ft).

NOTE:

Use flywheel turning tool JDE83 to turn the shaft.

LX006103-UN: Rear Engine Support Cap Screws

Tighten rear engine support cap screws (A) to 100 N·m (74 lb-ft).

For further engine installation, reverse removal procedure.

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LX006027-UN: Coolant Expansion Tank

Refill cooling system with coolant.

Open heater regulator and run the engine.

Top up with coolant until the coolant level is above the “MIN” mark on the expansion tank.

Capacity: 15.5 L (4.1 US.gal.)

For refilling coolant into air conditioning system, refer to Section 90, Group 15.

Bleed air from the fuel system. See Section 30, Group 10.

Check air brake system (if equipped). See Section 60, Group 35.

LX,20,00 009220-19-1996/04/01

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tm4493 - 6100 to 6600 Tractors

Replacing the Engine Mountings (6100 to 6400, and SE)

Replacing the Engine Mountings (6100 to 6400, and SE)

1. Open the hood.

2. Remove the side panels.

3. Remove air shroud from radiator.

4. Remove front implement driveline (if equipped) from the crankshaft belt pulley. Comply with instructions in this
Manual when installing the driveline.

Perform these work steps in accordance with the instructions given earlier in this Group.

LX001121-UN: Remove u.j. Shaft to FWD Axle

Remove u.j. shaft to FWD axle. See Section 56, Group 05.

LX013462-UN: Unfasten Hose Clip

Where applicable, unfasten hose clip (A) (there are different versions of the muffler).

IMPORTANT:

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LX012302-UN: Roll Jack Under Oil Pan

If the underlay is too small, the oil pan will be damaged.

Roll a vehicle jack under the oil pan. Include a sufficiently large underlay. Raise the jack until it is in contact with the oil
pan.

LX008159-UN: Front Engine Mounting Screws

Remove screws (A) from the front engine mountings.

LX001899-UN: Rear Engine Mounting Screws

Slacken off screws (A) in the rear engine mountings, but do NOT unscrew them completely.

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LX012303-UN: Jack Up Engine to Remove Mountings

Before reaching into the danger zone, place a suitable wooden block under the engine to support it
if the jack descends for any reason.

Carefully raise the jack until the engine is just high enough to disassemble the front engine mountings.

Install new front engine mountings, then lower the front of the engine and install the screws. Do NOT tighten the screws at
this stage.

LX012304-UN: Disengage Fuel Filter

Take out screws (A) and carefully disengage the fuel filter. Leave it hanging by the fuel lines.

Unfasten line clamp (B).

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LX012328-UN: Unbolt Bracket and Tighten Screws

Place the jack against the rear section of the oil pan, take out the screws in the rear engine mountings, and unbolt bracket
(A). When re-installing, tighten screws (B) to 95 N·m (70 lb-ft).

LX012283-UN: Engine Mounting Assembly

LEGEND:

1 - Front engine mounting

2 - Rear engine mounting
A - Cap screw
B - Washer
C - Rubber support pad
D - Engine support bracket
E - Rubber support pad
F - Supporting cup
G - Main frame support bracket
H - Nut

Replace the engine mountings.

LX001889-UN: Tighten Engine Mounting Screws

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LX002431-UN: Tighten Enging Mounting Screws

Tighten screws (A) in the front and rear engine mountings to 100 N·m (74 lb-ft).

For further installation, reverse the removal procedure.

LX,20,00 009230-19-1996/04/01

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tm4493 - 6100 to 6600 Tractors

Replacing the Engine Mountings (6506 and 6600)

Replacing the Engine Mountings (6506 and 6600)

1. Remove the hood.

2. Remove the front grille.

3. Disconnect the battery.

4. Disengage the service doors.

5. Remove the side panels.

6. Remove air shroud from radiator.

7. Disconnect speed control linkage.

8. If necessary, remove the muffler.

9. Attach JD-244-1 and JD-244-2 lifting eyes to the cylinder head.

10. Remove front implement driveline (if equipped) from the crankshaft belt pulley. Comply with instructions in this
Manual when installing the driveline.

Perform these work steps in accordance with the instructions given earlier in this Group.

NOTE:

The operator's cab must be tilted to enable the rear engine mountings to be replaced.

It is NOT necessary to tilt the operator's cab to replace the front engine mountings.

LX,20,00 009231-19-1997/06/01

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tm4493 - 6100 to 6600 Tractors

Front Engine Mountings

Front Engine Mountings

LX006430-UN: Front Engine Mounting Screws

LX012287-UN: Rear Engine Mounting Screws

Remove screws (A) of front engine mountings and loosen rear engine mounting screws (B).

Attach a suitable hoist and lift engine front by approx. 50 mm (2 in.).

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LX012285-UN: Replace Rubber Mounting

LEGEND:

A - Support (engine)
B - Cap screw
C - Cap
D - Rubber mounting
E - Support (main frame)
F - Rubber mounting
G - Nut
H - Washer

Make sure that the engine is attached securely before entering the hazardous area. Additionally
support engine oil pan with a support stand.

Replace rubber mounting.

LX012284-UN: Tighten Engine Mounting Screws

Lower engine and install screws of engine mountings.

Tighten screws to 100 N·m (74 lb-ft).

NOTE:

Do not tighten screws yet if rear engine mountings have to be replaced.

For further assembly, reverse removal procedure.

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LX,20,00 009022-19-1995/08/01

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tm4493 - 6100 to 6600 Tractors

Rear Engine Mountings

Rear Engine Mountings

Tilt cab (see Section 90, Group 00).

Remove jointed shaft and torsion damper (see Section 56, Group 05).

LX012290-UN: Flywheel Screws, Bores and Pin

Using JDG820 turning tool turn flywheel until pin (A) is in bottom position. Remove cap screws (B).

Pull off flywheel using two screws (1/2-13UNC) in threaded bores (C).

When lifting out, move the lower flywheel part to the rear first.

The flywheel is very heavy. Keep your hands out of the space between flywheel and engine
support.

NOTE:

For easier removal, two long screws (1/2-13UNC) can be installed in threaded bores (C).

When re-installing tighten screws (B) to 160 N·m (120 lb-ft).

IMPORTANT:

For flywheel installation new attaching screws must be used.

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LX005793-UN: KJD10160 Special Tool

Remove starting motor by means of KJD10160 special tool.

LX006430-UN: Front Engine Mounting Screws

LX012287-UN: Rear Engine Mounting Screws

Remove screws (B) of rear engine mountings and loosen screws (A) of front engine mountings.

Attach engine to a suitable hoist and lift rear of engine by approx. 50 mm (2 in.).

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LX012289-UN: Flywheel Housing and Rubber Mounting

LEGEND:

A - Cap screw
B - Washer
C - Rubber mounting
D - Flywheel housing (engine)
E - Rubber mounting
F - Cap
G - Engine support (main frame)

Make sure that the engine is attached securely before entering the hazardous area. Additionally
support engine oil pan with a support stand.

Replace rubber mounting.

Lower engine and install screws of engine mountings.

Tighten cap screws of engine mountings to 100 N·m (74 lb-ft).

For further assembly reverse removal procedure.

LX,20,00 008898-19-1995/08/01

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