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B01-FC-C-03 - FC-Serial Axis Controller Basic Installation Instructions - ENG

1. The document provides installation instructions for an FC-Serial Axis Controller. Precautions are listed to handle the controller safely and properly install it. 2. Wiring instructions are provided, noting that each controller can connect up to 10 sub-modules and additional power supplies may be needed. Guidelines are given for proper wiring of power, signals, and connectors. 3. Recommendations are made to use shielded cables and properly ground all components to avoid interference and ensure safety. The document emphasizes reading all instructions fully before installation.
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0% found this document useful (0 votes)
112 views2 pages

B01-FC-C-03 - FC-Serial Axis Controller Basic Installation Instructions - ENG

1. The document provides installation instructions for an FC-Serial Axis Controller. Precautions are listed to handle the controller safely and properly install it. 2. Wiring instructions are provided, noting that each controller can connect up to 10 sub-modules and additional power supplies may be needed. Guidelines are given for proper wiring of power, signals, and connectors. 3. Recommendations are made to use shielded cables and properly ground all components to avoid interference and ensure safety. The document emphasizes reading all instructions fully before installation.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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◼ The internal circuit board of the driver contains CMOS ICs, which are 2.

Wiring Notifications
vulnerable to static electricity. Do not touch the circuit board with your  Each FC controller can connect up to 10 sub-modules.
hands before taking any precautions.
B01-FC-C-03 ◼ The product has been tested and found to comply with the limits for a KC When more sub-modules are needed, please purchase the FC-PWR module and
connect according to the Basic Wiring Diagram.
Class A Commercial equipment) digital device. It was for use in
FC-Serial Axis Controller commercial and industrial environments instead of households.  MPG terminal’s +5V output capacity is 200mA and is only for a single external MPG.
◼ Do not apply the product to machines that may lead to casualties, device Do not connect it to other loads or it may cause errors due to the lack of driving
Basic Installation Instructions V1.1 damage or system shut down. force.
◼ Please cut off all the external loads when powering up the
 The attached DC24V power adapter is only for the FC main module.
Dear users, please go through the instructions in detail before the installation. controller for the first time. The built-in testing PLC program may
Also, please hand the manual to the actual operator of the machine and preserve it start the motor immediately after power-up, which may be Please use additional supplies to provide DC24V power of sub-modules and I/Os
properly. dangerous for the staff around. since sharing the same supply with main modules may cause interference.
◼ The controller is a precision instrument. Please prevent  The external DC24V power supply used in wiring should be certificated and
CNC controllers are precision electronic devices. For the safety of both operators non-maintenance staff or non-professional electronic control protective to avoid the malfunction due to wiring mistakes. (Recommendation
and the machine, please ensure all installations, tests, and adjustments are operated personnel from disassembling the device. standard:fulfill requirements of both EN60950 & UL1950)
by professional personnel. For the description with “DANGER”, “WARNING” ◼ Please apply the correct ground loop to prevent errors from the
 Please crimp or weld the wire connections while doing the wirings.
and “CAUTION” in the manual, please read them in detail. If there are any controller.
concerns, please contact our branches in your region. Our professionals are glad to ◼ Please separate the communication cable of the driver from all the  When using a solenoid valve or other inductive loads, please apply an arc
be at your service. other motor and power cables with individual wiring ducks to extinguisher or an RC varistor to ensure the life of the contact points. Advantages of
prevent the controller from malfunction caused by loud noise the arc extinguisher:
The following are the guidelines you should comply with before finishing interference.
1) Extend the life of electrical contacts.
reading the complete manual: ◼ The CNC controller adopts a microcomputer design. Please install
the controller in a safe area and keep it clean. Please keep iron 2) Reduce the sparks from the contact points.
⚫ The installing environment should be indoor and without water vapor, shavings, wires, water, corrosive gas, and liquid from the driver to 3) Restrain the impulse voltage.
corrosive or flammable gas. avoid malfunction.
⚫ Implement the wirings according to the wiring diagram. ◼ Storage temperature range: -20℃~60℃ 4) Prevent the inductive loads from interferences caused by back EMF.
⚫ The grounding must be strictly implemented and follow the current National Storage relative humidity range: 0% to 90% and without  In case of the use of Ethernet, to prevent internet congestion and noise, the CAT5e or
Electrical Code. (References: NFPA 70: National Electrical Code,2005 Ed.) condensation. CAT6 cable is recommended.
⚫ Do not modify the wirings while the device is powered up. ◼ Operating temperature range: -10℃~55℃
Please reserve at least 50mm in width for ventilation and heat  To avoid noise interference, it is recommended to use Syntec standard SRI cables to
dissipation. connect to Syntec controllers. As for the cables connecting to other FC modules,
◼ The grounding of the controller and machine tool system is shielded twisted pairs are recommended.
Applicable Types necessary for leakage protection and prevention of lightning  Please connect the ground wire to class-3 (under 100Ω). Poor grounding may cause
Type Product Name strikes. Please ensure the driver and the machine tool system are signal errors, electric shock, or fire.
1 F31-FC-C FC-Serial Axis Controller grounded properly before installing.
 Do not connect other cables to extend the original length. It may cause signal errors
2 F31-FC-B-600WA FC-Serial Axis Controller ◼ The rated voltage of the controller power system should not exceed
or malfunction.
3 F31-FC-B-710CA FC-Laser Cutting Controller DC18~32V. If the operating environment provides an unstable
voltage source, please apply a voltage stabilizer so that the  If the servo line in use is not a standard Syntec cable, please verify all the terminals
controller can function properly. are connected properly before power-on. Incorrect wirings will lead to controller
1. Safety Precautions
◼ Please turn off the power before plugging/unplugging the cables or output command errors and malfunctioning.
modifying the wirings to prevent electric shocks or damage to the
Please pay extra attention to the instructions below while operating the product. driver.  Grounding Directions:
◼ Please ensure all the terminals are in the correct positions while 1) The guide rail of FC Controller sets must be grounded.
◼ Please install the controller according to the manual or it may cause 2) The length of grounding wires should comply with the electrical equipment
wiring to prevent the driver from damage caused by wiring
damage to the equipment. regulations; the shorter the better.
◼ Do not operate the product in places exposed to water vapor, corrosive, or mistakes. 3) Ground the grounding wire of the driver separately with high-current loads such
flammable gases. It may cause damage to the device, electric shocks, fire, ◼ Do not touch the terminals within 10 minutes after cutting off the as electric welders or high-frequency motors.
or explosion. power in case the residual voltage may cause electric shocks. 4) Please refer to the pictures below when the controller is grounded with multiple
◼ Do not install the product at a temperature exceeding the specified range. ◼ Do not touch the panel with sharp objects or it may cause electrical control devices. Do not make it a loop.
It may cause device damage or malfunctioning. malfunction due to depression. (a) O (b) O (c) X
◼ The controller series is designed to control the motor of the machine tool ◼ To ensure communication quality, the length of USB extension
and manage the IO control. Do not touch the internal circuits or cords in use shall not exceed five meters. Besides, do not charge or
components while the controller is powered up. It may cause electric supply power via the USB port; otherwise, it may cause controller
shock or device damage. malfunction.
(a) 良 (b) 良 (c) 不良
3. Waste Disposal Advice 5. External Dimension (Unit: mm)  Option IO Arrangement
Option I/O PIN SIGNAL PIN SIGNAL
Syntec External
1 SRI1_D+ 6 RS485_D+ Controller Equipment
Shielded twisted pair

2 SRI1_D- 7 RS485_D-

3 SRI2_D+ 8 N/C
1) When a product comes to the end of its life, please recycle it by the local 4 SRI2_D- 9 5V
regulations and treat it as industrial waste.
5 GND
2) To recycle a product, we usually sort the components into steel shavings, ※Note: Please apply shielded twisted pair when using the RS485 interface. Besides the D+ and D-
electrical parts, etc.; then we sell them to licensed industrial waste management signal cables, please ensure the air gap is connected to GND on both sides to prevent the RS485
companies. interface from burning down.
3) Recycle the batteries of the products by following the local law.

 24V Power Input


4. FC Controller Interface Specifications

POWER
(Front View) (Side View)
6. Basic Wiring Diagram
Cover Plate
Serial Servo
1 24V 3 NC

2 0V 4 FG (grounding)

motor
 USB Arrangement

USB 1 & 2
I/O equipment

monitor

DO module Di module
Syntec adapter
load power Floating 1 5V 3 D+
Ground
2 D- 4 GND
MPG

(Right)
 MPG Connector Arrangement
MPG PIN SIGNAL PIN SIGNAL PIN SIGNAL
1 M3 Port Connect to the driver of the M3 Communication Interface
1 A+ 6 N/C 11 MPG_IN4
2 DA Port 2 sets of DA communication output
2 A- 7 MPG_IN0 12 MPG_IN5
3 Option IO Port 2 sets of SRI and one RS485 to connect to functions of 3 B+ 8 MPG_IN1 13 MPG_IN6
peripheral equipment 4 B- 9 MPG_IN2 14 GND
4 24V Power Input 24V Power Input (Current need: 1A)
※Note:
5 N/C 10 MPG_IN3 15 DC +5V
Please ensure to cover DO module Di module
5 USB Port Connect 2 USB to store processing files. with the cover plate. load Rail grounding Note: MPG_IN0~MPG_IN6 correspond to I56~I62 of PLC
power

6 LAN Port Connect to the Internet.

7 MPG Port Connect to the MPG interface(include 7 sets of I Points)  VGA Connector Arrangement
7. Interface Configurations
8 VGA Port Connect to the external VGA monitor.
 M3 Arrangement
A Upper Fastener Connect to the upper fasteners of other FC sub-modules.

VGA
M3 port PIN SIGNAL PIN SIGNAL
B Internal Communication Port Connect to other FC sub-modules. 1 TX+ 5 N/C
C Slide Tenon Batch Control the batch of the slide tenon. 2 TX- 6 RX-

D Lower Fastener Connect to the lower fasteners of other FC sub-modules. 3 RX+ 7 N/C 1 Red Out 6 Red GND 11 NC

E Slide Tenon Fix the tenon on the slide. 4 N/C 8 N/C 2 Green Out 7 Green GND 12 LDC SDA
 DA Arrangement 3 Blue Out 8 Blue GND 13 HS
DA port PIN SIGNAL PIN SIGNAL 4 NC 9 NC 14 VS
1 DA1+ 2 DA2+ 5 GND 10 GND 15 LDC SCL
3 DA1- 4 DA2-

5 AGND 6 AGND

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