MV HV Switchgear Gas Insulated RMU System Medium Voltage Ormazabal CGMCOSMOS

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Focus on Medium Voltage

Medium Voltage Switchgear


Secondary Distribution

CGMCOSMOS
Fully gas-insulated modular
and compact (RMU) system
Up to 24 kV
The quality of the products designed, manufactured and
installed by Ormazabal is backed by the implementation
and certification of a quality management system, based
on international standard ISO 9001:2000.
Our commitment to the environment is reaffirmed with
the implementation and certification of an environmental
management system as laid down in international standard
ISO 14001.

In view of the constant evolution in standards and design,


the characteristics of the elements contained in this
catalogue are subject to change without prior notification.
These characteristics, as well as the availability of
components, are subject to confirmation by Ormazabal's
Technical-Commercial Department.
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
MV Switchgear Up to 24 kV
Secondary Distribution Networks

Contents

General description 4
Introduction 4
Areas of implementation 4
Applicable standards 4
Main characteristics 5
Design and construction characteristics 6
Safety 7
Quality of electrical supply 8

Types of function 9
Feeder, CGMCOSMOS-L 10
Fuse protection, CGMCOSMOS-P 11
Circuit-breaker protection, CGMCOSMOS-V 12
Busbar switch, CGMCOSMOS-S 14
Busbar switch with earthing, CGMCOSMOS-S-Pt 15
Cable rise, CGMCOSMOS-RC 16
Double cable rise, CGMCOSMOS-R2C 16
Busbar rise, CGMCOSMOS-RB 17
Busbar rise with earthing, CGMCOSMOS-RB-Pt 17
Metering, CGMCOSMOS-M 18
Compact (RMU), CGMCOSMOS-2LP 19
Compact, CGMCOSMOS-RLP 20
Compact, CGMCOSMOS-2L/3L 20
Compact, CGMCOSMOS-3LP/2L2P/3L2P 21

Main functional elements 22


Safe operation 22
Protection 24
ekorSYS family 26
Cable connections 27

Installation 30

Spares and accesories 32

Environmental information 33

Configuration guide 33

3
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
Up to 24 kV MV Switchgear
Secondary Distribution Networks

General description

INTRODUCTION

Ormazabal's CGMCOSMOS is a system of modular and compact


cubicles for Medium Voltage secondary distribution.
CGMCOSMOS is modular and extensible thanks to the ORMALINK
connecting set patented by Ormazabal for obtaining any Medium
Voltage diagram.
CGMCOSMOS has notable features including:
• Fully gas insulation.
• Safety, reliability and resistance in harsh environmental conditions.
• Voltage levels up to 24 kV.

AREAS OF IMPLEMENTATION

The CGMCOSMOS system is used in a wide variety of facilities, both


public and private, mainly:
• Public distribution:
• Urban and rural areas
• Medium Voltage Users:
• Service sector
• Industrial sector
• Infrastructures
• Renewable energy

APPLICABLE STANDARDS
Public distribution
IEC 62271-1
Common specifications for high voltage switchgear and controlgear
standards.
IEC 62271-200
Alternating current metal-enclosed switchgear and controlgear for
rated voltages above 1 kV and up to and including 52 kV.
IEC 60265-1
High voltage switches. Part 1: High voltage switches for rated
voltages above 1 kV up to and including 52 kV.
IEC 62271-102
Alternating current disconnectors and earthing switches.
IEC 62271-105
High voltage alternating current switch-fuse combinations.
IEC 62271-100
High voltage alternating current circuit-breakers.
IEC 60255
Electrical relays.
IEC 60529
Degrees of protection provided by enclosures.
IEC 61958
Voltage presence indicating systems.
Private distribution
Î The CGMCOSMOS system passes the immersion test at a
pressure of 3 metres of water column, 24 hours at rated
voltage and power frequency insulation test.

4
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
MV Switchgear Up to 24 kV
Secondary Distribution Networks

MAIN CHARACTERISTICS

Protection and safety for people, goods and equipment against


internal arc effects, proven through tests performed in accordance
with standard IEC 62271-200.
Capable of withstanding harsh environmental conditions
(including temporary flooding), long service life and absence of
maintenance in live parts through full gas insulation and the use of
screened connectors.
Flexibility of configuration for any type of diagram. The
ORMALINK connecting set patented in 1991 by Ormazabal offers
total modularity and future extensibility in both directions.
Handling and installation tasks made easier thanks to reduced
size and weight.
Safe and simple operation through the use of user-friendly driving
mechanisms, coming standard with interlocks.

Presentation of ORMALINK Additional safety using ekorSYS units: ekorVPIS, a light voltage
presence indicator; and ekorSAS, an acoustic alarm preventing
earthing.
Accessories and live testing as an option.
Horizontal fuse holders with front access, protected within a gas
tank.
Ease of connecting cables by means of front plug-in or screw-in
terminals.
Commitment to the environment through:
• The use of highly recyclable materials.
• Minimal gas volume per functional unit.
• End-of-life cycle management.

Installation of fuse Normal operating conditions indoors in accordance with the


IEC 62271-1 standard.
and operations
Î For other values, please consult Ormazabal's
Technical-Commercial Department.

SERVICE CONDITIONS
Type of switchgear Indoors
Maximum ambient temperature + 40 ºC *
Minimum ambient temperature -5 ºC / -30 ºC **
Maximum average ambient temperature, measured over a 24-hour period + 35ºC
Maximum average relative humidity, measured over a 24-hour period < 95%
Maximum average vapour pressure, measured over a 24-hour period 22 mbar
Maximum average vapour pressure, measured over a 1-month period 18 mbar
Maximum height above sea level 2000 m *
Solar radiation Negligible
Environmental air pollution (dust, salinity, etc.) Insignificant
Vibrations (seismicity) Negligible
* For special conditions, please consult our Technical-Commercial Department:
• Maximum ambient temperatures
• Altitudes
• Seismic resistance: non-negligible seismic conditions
** Storage: -40 ºC. Other classes: please, consult.

5
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
Up to 24 kV MV Switchgear
Secondary Distribution Networks

DESIGN AND CONSTRUCTION CHARACTERISTICS


The CGMCOSMOS cubicle is based on compartmentalised
architecture: (A)
• (A) Tank
• (B) Driving mechanisms
(B)
• (C) Base
The tank, sealed and SF6 gas-insulated, contains the busbar,
switching elements and breaking elements. The dielectric used acts as
both an insulating and extinguishing medium. The tank is equipped
with a diaphragm to safely direct the output of the gases in the event
of an internal arc, and a manometer to control the pressure of the
insulating gas. (C)
The busbar connects the single-phase bushings from the outside of
the cubicle to the breaking elements within.
The electrical connection between the different modules of the
CGMCOSMOS system is through the ORMALINK connecting set,
patented in 1991 by Ormazabal.
The extensible cubicles have side female bushings that facilitate the
connection between the main busbars.
Ormazabal has developed a variant of the ORMALINK that includes
capacitive output to indicate the presence of voltage on bars.
The switch-disconnector incorporates the functions of switch,
disconnector and earthing switch in a single three-position unit.
The circuit-breaker is based on vacuum swith-disconnector
technology. The Across isolating distance is ensured with a
swith-disconnector installed in series with it.
The protection fuses are kept horizontally in phase-independent
compartments and are installed in a fuse holder carriage. ORMALINK
connecting set
The fuse holder compartments provide insulation and sealing
against pollution, temperature changes and adverse weather
conditions. From the inside, the movement of the fuse striker is
transmitted to the tripping mechanism.
The driving mechanism is used to perform making and breaking
operations in the Medium Voltage circuits.
The front mimic diagrams include the position indicating devices.
Maximum reliability verified using the kinematic chain test of the
signalling mechanism in accordance with IEC 62271-102.
The cable compartment, located in the lower front section of
the cubicle, has a cover interlocked with the earthing switch, thus
allowing front access to the Medium Voltage cables.
The insulated Medium Voltage cables coming from the outside are
connected using bushings which admit plug-in or screw-in terminals
insulated with or without equipotential screens.

Cable compartment

6
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
MV Switchgear Up to 24 kV
Secondary Distribution Networks

SAFETY

Internal arc
The CGMCOSMOS cubicles are designed to protect persons and
property against the effects of an internal arc in accordance with the
criteria in Annex A of the IEC 62271-200 standard:
• Internal arc in tank (AF class):16 kA 0.5 s / 20* kA 0.5 s
• Internal arc in tank (AFL class):16 kA 1 s / 20* kA 1 s**
• IAC AFL class:16 kA 1 s / 20* kA 1 s**

Interlocks
These cubicles have internal interlocks fitted as standard to enable
safe and reliable service, in accordance with the requirements of the
IEC 62271-200 standard.
The interlock assembly prevents unsafe operations:
• It makes it impossible to close the switch-disconnector and the
earthing switch at the same time
• It permits the opening of the access cover to the Medium Voltage
cables only if the earthing switch is connected
• It conditions access to the cable / fuse holder area
The cubicles in the CGMCOSMOS system independently admit the
locking of operations with a padlock from the switch and from the
earthing switch.
Optionally, lock devices for locking operations are available.

Environmental resistance
The making and breaking elements are inside a stainless steel,
hermetically sealed, SF6 gas-insulated tank.
The full gas insulation provides resistance to harsh environmental
conditions (humidity, salinity, dust, pollution, etc.) and protection
against indirect contacts.
The tank enclosure has been designed and tested to withstand the
effects of internal arcs, thereby protecting persons and property. The
sealing maintains the optimum operating conditions throughout the
cubicle's service life, in accordance with standard IEC 62271-1.
The position of the switch is reliably displayed on the mimic diagram,
and validated by the kinematic chain test in accordance with current
standards (IEC 62271-102).

* Tests performed at 21 kA
** Except in CGMCOSMOS-V with RAV/RAMV driving mechanism

7
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
Up to 24 kV MV Switchgear
Secondary Distribution Networks

ekorSAS acoustic alarm


The ekorSAS earthing prevention acoustic alarm unit is an acoustic
indicator that works in association with the earthing switch shaft and
the voltage presence indicator, ekorVPIS.
The alarm is activated when the earthing switch actuation shaft access
handle is operated while there is voltage in the cubicle's Medium
Voltage incoming line. Then an acoustic alarm warns the operator
that a short-circuit may be caused in the network if the operation is
carried out, resulting in greater safety for individuals and equipment
and the continuity of supply.

ekorVPIS voltage presence indicator ekorSAS - ekorVPIS - ekorSPC

ekorVPIS is a self-powered indicator incorporated into the cubicles


that displays the presence of voltage in the phases via three
permanent light signals, designed in accordance with the IEC 61958
standard.
It has easily accessible test points for performing the phase balance
test.
Ormazabal's ekorSPC phase comparator and ekorIVDS voltage
presence/absence detector with light signal can be supplied on
request.

QUALITY OF ELECTRICAL SUPPLY ekorSPC

The cubicles of the CGMCOSMOS system help to improve electrical


distribution in Medium Voltage networks of up to 24 kV via:
• Routine tests and traceability tests performed at the factory on all
equipment.
• Interlocks between the switching and breaking elements.
• Visual indication of the switchgear position on the mimic diagram,
validated by the kinematic chain test in accordance with current
legislation (IEC 62271-102).
• High anti-corrosion levels, obtained through the use of new
materials.
• Option to mount accessories and perform live tests in the driving
mechanism area.
• Easy to connect cables by means of plug-in or screw-in terminals.

8
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
MV Switchgear Up to 24 kV
Secondary Distribution Networks

Types of function
MODULAR UNITS
CGMCOSMOS-L CGMCOSMOS-S CGMCOSMOS-RB

Feeder function Busbar switch Busbar


function rise function
(optional earthing) (optional earthing)

CGMCOSMOS-P CGMCOSMOS-RC

Fuse protection Cable rise


function function
(version for double
cable available: R2C)

CGMCOSMOS-V(AV) CGMCOSMOS-V(RAV) CGMCOSMOS-M

Circuit-breaker Circuit-breaker Metering function


protection protection
function function with
reclosing

COMPACT UNITS
CGMCOSMOS-2LP CGMCOSMOS-RLP CGMCOSMOS-2L
(RMU)
Fuse protection and Fuse protection, Feeder functions
feeder functions feeder and busbar
rise functions
(other versions: 3LP,
2L2P or 3L2P)

TECHNICAL CHARACTERISTICS
L P V (AV) V (RAV) S S-Pt RC RB RB-Pt M

Rated voltage* Ur [kV] up to 24*

Rated frequency fr [Hz] 50/60

Rated current

General busbar and cubicle Ir [A] 400/630 400/630 400/630 630 400/630 400/630 400/630
interconnection

Feeder Ir [A] 400/630 - 400/630 630 400/630 400/630 400/630

in output to
Ir [A] - 200 - - - - -
transformer

Rated short-time withstand current

value tk = 1 s or 3 s Ik [kA] 16/20** 16/20** 16/20** 20** 16/20** - - 16/20** -

peak value Ip [kA] 40/52** 40/52** 40/50** 50** 40/52** - - 40/52.5** -

Internal arc classification IAC AFL 16 kA 1 s / 20** kA 1 s - - 16 kA 1 s / 20** kA 1 s -

Dimensions

High# [mm] 1740

Depth [mm] 735 735 845 735 735 1025

Width [mm] 365 470 480 450 365 800

Weight# [kg] 100 150 240 115 40 100 165##

* See detailed information for 12 kV on the pages below. Available with Ur= 7.2 kV on request.
** Tests conducted at 21 kA / 54.6 kA
# See dimensions reduced under specifications on the following pages
## The weight refers to the enclosure, with no transformer inside

9
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
Up to 24 kV MV Switchgear
Secondary Distribution Networks

CGMCOSMOS-L
Feeder function
Modular cubicle with feeder function, equipped with three-position
switch-disconnector (closed, open or earthing).
Extensibility: right, left and both sides.

ELECTRICAL CHARACTERISTICS
Rated voltage* Ur [kV] 12 24
Rated frequency fr [Hz] 50/60 50/60
Rated current
General busbar and cubicle
Ir [A] 400/630 400/630
interconnection
feeder Ir [A] 400/630 400/630
Rated short-duration power frequency withstand voltage (1 min)
phase-to-earth and between phases Ud [kV] 28 50 APPLICATIONS
Across isolating distance Ud [kV] 32 60
Input or output of the Medium Voltage
Rated lightning impulse withstand voltage cables, enabling communication with the
phase-to-earth and between phases Up [kV] 75 125 busbar in the general cubicle assembly.
Across isolating distance Up [kV] 85 145
Internal arc classification IAC AFL 16 kA 1 s/20** kA 1 s
IP rating IP IP3X
Switch-disconnector acc. IEC 60265-1 + IEC 62271-102
Rated short-time withstand current (main circuit)
Value tk = 1 s or 3 s Ik [kA] 16/20**/25# 16/20**
Peak value Ip [kA] 40/52**/62.5# 40/52**
Mainly active load-breaking current I1 [A] 400/630
Cable charging-breaking current I4a [A] 50/1,5
Closed-loop breaking current I2a [A] 400/630
Earth fault breaking current I6a [A] 300
Cable- & line-charging breaking
I6b [A] 100
current under earth fault conditions
Main switch making capacity
Ima [kA] 40/52**/62.5# 40/52**
(peak value)
Switch category
1000-M1 (manual)
Mechanical endurance
5000-M2 (motor)
Cycles of operations
5-E3
(Short-circuit making current)- class
Earthing Switch acc. IEC 62271-102
Rated short-time withstand current (earthing circuit)
Value tk = 1 s or 3 s Ik [kA] 16/20**/25# 16/20**
#
Peak value Ip [kA] 40/52**/62.5 40/52**
DIMENSIONS
Earthing switch making capacity #
Ima [kA] 40/52**/62.5 40/52**
(peak value)
Height [mm] 1740 1300
Earthing Switch Category
Mechanical endurance (manual) 1000-M0 Depth [mm] 735 735

Cycles of operations Width [mm] 365 365


5-E2
(Short-circuit making current)- class
Weight [kg] 100 90
* Also available with Ur= 7.2 kV on request.
** Tests conducted at 21 kA/52.5 kA.
# Value only valid for tk = 1 s

10
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
MV Switchgear Up to 24 kV
Secondary Distribution Networks

CGMCOSMOS-P

Fuse protection function


Modular cubicle for fuse protection, equipped with a three-position
switch-disconnector (closed, open or earthing; before and after the
fuses) and protection with limiting fuses.
Extensibility: right, left and both sides.

ELECTRICAL CHARACTERISTICS
Rated voltage* Ur [kV] 12 24
Rated frequency fr [Hz] 50/60 50/60
Rated current
General busbar and cubicle
Ir [A] 400/630 400/630
interconnection
output to transformer Ir [A] 200 200
Rated short-duration power frequency withstand voltage (1 min)
APPLICATIONS phase-to-earth and between phases Ud [kV] 28 50

Connection, disconnection and Across isolating distance Ud [kV] 32 60


protection operations, enabling Rated lightning impulse withstand voltage
communication with the busbar in the phase-to-earth and between phases Up [kV] 75 125
general cubicle assembly. Across isolating distance Up [kV] 85 145
Internal arc category IAC AFL 16 kA 1 s/20** kA 1 s
IP rating IP IP3X
Switch-disconnector acc. IEC 60265-1 + IEC 62271-102
Rated short-time withstand current (main circuit)
Value tk = 1 s or 3 s Ik [kA] 16/20**/25# 16/20**
Peak value Ip [kA] 40/52**/62.5# 40/52**
Mainly active load-breaking current I1 [A] 200
Main switch making capacity
Ima [kA] 40/52**/62.5# 40/52**
(peak value)
Switch category
1000-M1 (manual)
Mechanical endurance
5000-M2 (motor)
Cycles of operations
5-E3
(Short-circuit making current)- class
Combined switch-relay (ekorRPT) take-over current
Breaking Imax acc. TDito IEC 62271-105 [A] 1700 1300
Switch-fuse combination transfer current
Breaking Imax acc. TDitransfer
[A] 2300 1600
IEC 62271-105
Earthing Switch Category acc. IEC 62271-102
Rated short-time withstand current (earthing circuit)
Value tk = 1 s or 3 s Ik [kA] 1/3
Peak value Ip [kA] 2.5/7,5
DIMENSIONS
Earthing switch making capacity
Ima [kA] 2.5/7,5
(peak value)
Height [mm] 1740 1300
Earthing Switch Category
Depth [mm] 735 735
Mechanical endurance (manual) 1000-M0
Width [mm] 470 470 Cycles of operations
5-E2
(Short-circuit making current)- class
Weight [kg] 150 140
* Also available with Ur= 7.2 kV on request.
** Tests conducted at 21 kA/52.5 kA.
# Value only valid for tk = 1 s

11
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
Up to 24 kV MV Switchgear
Secondary Distribution Networks

CGMCOSMOS-V

Circuit-breaker protection function


Modular cubicle with circuit-breaker protection function, equipped with APPLICATIONS
a serial vacuum circuit-breaker with:
General connection, disconnection
• Three-position switch-disconnector (cubicle with AV/AMV driving and protection operations
mechanism) for the installation, enabling
• Three-position disconnector (cubicle with RAV/RAMV driving communication with the busbar in
mechanism) the general cubicle assembly.
Extensibility: right, left and both sides.

RAV/RAMV circuit-breaker with reclosing

ELECTRICAL CHARACTERISTICS
Rated voltage Ur [kV] 12 24
Rated frequency fr [Hz] 50/60 50/60
Rated current
General busbar and cubicle
Ir [A] 630 630
interconnection
feeder Ir [A] 630 630
Rated short-duration power frequency withstand voltage (1 min)
phase-to-earth and between phases Ud [kV] 28 50
Across isolating distance Ud [kV] 38 60
Rated lightning impulse withstand voltage
phase-to-earth and between phases Up [kV] 75 125
Across isolating distance Up [kV] 85 145
Internal arc classification AFL 20* kA 1 s
IP rating IP IP33 + IPX7
Circuit-breaker acc. IEC 62271-100
Rated short-time withstand current (main circuit)
Value tk = 1 s or 3 s Ik [kA] 20*
Peak value Ip [kA] 50*
Rated breaking capacity and making capacity
Mainly active current rated breaking
I1 [A] 630
capacity
Short-circuit breaking capacity Isc [kA] 20*
Main switch making capacity
Ima [kA] 50*
(peak value)
Rated making and breaking capacities of capacitive currents (50 Hz)
Capacitor banks [A] 400
Capacitor banks in parallel [A] 400
DIMENSIONS
Rated operating sequence O - 0.3 s - CO - 15 s - CO
Circuit-breaker category
Mechanical endurance (operations-class) 10 000-M2 Height [mm] 1740
Electrical endurance (class) 10 000 Depth [mm] 845
Disconnector and Earthing Switch acc. IEC 62271-102
Width [mm] 480
Rated short-time withstand current (main and earthing circuits)
Value tk = 1 s or 3 s Ik [kA] 20* Weight [kg] 240

Peak value Ip [kA] 50*


Earthing Switch Category
Mechanical endurance 1000-M0
* Tests conducted at 21 kA/52.5 kA.

12
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
MV Switchgear Up to 24 kV
Secondary Distribution Networks

AV/AMV circuit-breaker

ELECTRICAL CHARACTERISTICS
Rated voltage Ur [kV] 24
Rated frequency fr [Hz] 50/60
Rated current
General busbar and cubicle
Ir [A] 400/630
interconnection
feeder Ir [A] 400/630
Rated short-duration power frequency withstand voltage (1 min)
phase-to-earth and between phases Ud [kV] 50
Across isolating distance Ud [kV] 60
Rated lightning impulse withstand voltage
phase-to-earth and between phases Up [kV] 125
Across isolating distance Up [kV] 145
Internal arc classification IAC AFL 16 kA 1 s/20* kA 1 s
IP rating IP IP3X
Circuit-breaker acc. IEC 62271-100
Rated short-time withstand current (main circuit)
Value tk = 1 s or 3 s Ik [kA] 16/20*
Peak value Ip [kA] 40/50*
Rated breaking capacity and making capacity
Mainly active current rated breaking
I1 [A] 400/630
capacity
Short-circuit breaking capacity Isc [kA] 16/20*
Main switch making
Ima [kA] 40/50*
capacity (peak value)
Rated operating sequence CO - 15 s - CO
Circuit-breaker category
Mechanical endurance (operations-class) 2000-M1
Electrical endurance (class) 2000
Switch-disconnector acc. IEC 60265-1 + IEC 62271-102
Rated short-time withstand current (main circuit)
Value tk = 1 s or 3 s Ik [kA] 16/20*
Peak value Ip [kA] 40/50*
Mainly active current rated
I1 [A] 400/630
breaking capacity
Main switch making capacity
Ima [kA] 40/52*
(peak value)
Switch-disconnector Category
Mechanical endurance 1000-M1
Cycles of operations
5-E3
(Short-circuit making current) - class
DIMENSIONS
Earthing Switch acc. IEC 62271-102
Rated short-time withstand current (earthing circuit)
Height [mm] 1740
Value tk = 1 s or 3 s Ik [kA] 16/20*
Depth [mm] 845 Peak value Ip [kA] 40/50*
Width [mm] 480 Earthing Switch making capacity
Ima [kA] 40/50*
(peak value)
Weight [kg] 240
Earthing Switch Category
Mechanical endurance 2000-M1
Cycles of operations
5-E2
(Short-circuit making current) - class
* Tests conducted at 21 kA/52.5 kA.
** More breaking values: see table CGMCOSMOS-L

13
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
Up to 24 kV MV Switchgear
Secondary Distribution Networks

CGMCOSMOS-S

Busbar switch function


Modular cubicle with busbar switch function, equipped with a two-
position switch-disconnector (closed and open).
Extensibility: both sides.

ELECTRICAL CHARACTERISTICS
Rated voltage* Ur [kV] 12 24
Rated frequency fr [Hz] 50/60 50/60
Rated current
General busbar and cubicle
Ir [A] 400/630 400/630
interconnection
feeder Ir [A] 400/630 400/630
Rated short-duration power frequency withstand voltage (1 min)
phase-to-earth and between phases Ud [kV] 28 50
Across isolating distance Ud [kV] 32 60
APPLICATIONS
Rated lightning impulse withstand voltage
phase-to-earth and between phases Up [kV] 75 125 Interruption in main busbar load
Across isolating distance Up [kV] 85 145 of the transformer substation.
Internal arc classification IAC AFL 16 kA 1 s/20** kA 1 s
IP rating IP IP33 + IPX7
Switch-disconnector acc. IEC 60265-1 + IEC 62271-102
Rated short-time withstand current (main circuit)
Value tk = 1 s or 3 s Ik [kA] 16/20**/25# 16/20**
#
Peak value Ip [kA] 40/52**/62.5 40/52**
Mainly active load-breaking current I1 [A] 400/630
Cable charging-breaking current I4a [A] 50/1,5
Rated closed loop
I2a [A] 400/630
breaking capacity
Earth fault breaking current I6a [A] 300
Cable- & line-charging breaking
I6b [A] 100
current under earth fault conditions
Main switch making
Ima [kA] 40/52**/62.5# 40/52**
capacity (peak value)
Switch category
1000-M1 (manual)
Mechanical endurance
5000-M2 (motor)
Cycles of operations
5-E3
(Short-circuit making current)- class

* Also available with Ur= 7.2 kV on request.


** Tests conducted at 21 kA/52.5 kA.
# Value only valid for tk = 1 s

DIMENSIONS

Height [mm] 1740 1300

Depth [mm] 735 735

Width [mm] 450 450

Weight [kg] 115 110

14
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
MV Switchgear Up to 24 kV
Secondary Distribution Networks

CGMCOSMOS-S-Pt

Busbar switch function with earthing


Modular cubicle with busbar switch function with earthing, equipped
with a three-position switch-disconnector (closed, open or earthing).
Extensibility: both sides.

ELECTRICAL CHARACTERISTICS
Rated voltage* Ur [kV] 12 24
Rated frequency fr [Hz] 50/60 50/60
Rated current
General busbar and cubicle
Ir [A] 400/630 400/630
interconnection
feeder Ir [A] 400/630 400/630
Rated short-duration power frequency withstand voltage (1 min)
phase-to-earth and between phases Ud [kV] 28 50
Across isolating distance Ud [kV] 32 60
APPLICATIONS Rated lightning impulse withstand voltage
Interruption in main busbar load phase-to-earth and between phases Up [kV] 75 125
of the transformer substation and Across isolating distance Up [kV] 85 145
its earthing on the right (Ptd) or Internal arc classification IAC AFL 16 kA 1 s/20** kA 1 s
left (Pti) of the break.
IP rating IP IP3X
Switch-disconnector acc. IEC 60265-1 + IEC 62271-102
Rated short-time withstand current (main circuit)
Value tk = 1 s or 3 s Ik [kA] 16/20**/25# 16/20**
Peak value Ip [kA] 40/52**/62.5# 40/52**
Mainly active load-breaking current I1 [A] 400/630
Cable charging-breaking current I4a [A] 50/1,5
Rated closed loop
I2a [A] 400/630
breaking capacity
Earth fault breaking current I6a [A] 300
Cable- & line-charging breaking
I6b [A] 100
current under earth fault conditions
Main switch making
Ima [kA] 40/52**/62,5 40/52**
capacity (peak value)
Switch category
Mechanical endurance (manual) 1000-M1
Cycles of operations
5-E3
(Short-circuit making current)- class
Earthing Switch acc. IEC 62271-102
Rated short-time withstand current (earthing circuit)
Value tk = 1 s or 3 s Ik [kA] 16/20**/25# 16/20**
#
Peak value Ip [kA] 40/52**/62.5 40/52**
Earthing switch making
Ima [kA] 40/52**/62.5# 40/52**
DIMENSIONS capacity (peak value)
Earthing Switch Category
Height [mm] 1740 1300 Mechanical endurance (manual) 1000-M0
Cycles of operations
Depth [mm] 735 735 5-E2
(Short-circuit making current)- class
Width [mm] 450 450 * Also available with Ur= 7.2 kV on request.
** Tests conducted at 21 kA/52.5 kA.
Weight [kg] 115 110 # Value only valid for tk = 1 s

15
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
Up to 24 kV MV Switchgear
Secondary Distribution Networks

CGMCOSMOS-RC

Cable rise function


Modular cubicle with cable rise function to the busbar.

APPLICATIONS DIMENSIONS
Housing of feeder cables to
busbar in the general cubicle Height [mm] 1740
assembly, on the right (RCd) or on
Depth [mm] 735
the left (RCi).
Width [mm] 365

Weight [kg] 40

ELECTRICAL CHARACTERISTICS
Rated voltage* Ur [kV] 12 24
Rated frequency fr [Hz] 50/60 50/60
Rated current
feeder Ir [A] 400/630 400/630
* Also available with Ur= 7.2 kV on request.

CGMCOSMOS-R2C

Double cable rise function


Modular cubicle with double cable rise function to the busbar.

APPLICATIONS DIMENSIONS
Housing of feeder cables to
busbar in the general cubicle Height [mm] 1740
assembly, on the right (R2Cd) or
Depth [mm] 735
on the left (R2Ci).
Width [mm] 550

Weight [kg] 60

Î Electrical characteristics CGMCOSMOS-R2C:


see electrical characteristics CGMCOSMOS-RC.

16
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
MV Switchgear Up to 24 kV
Secondary Distribution Networks

CGMCOSMOS-RB

Busbar rise function


Modular cubicle with gas-insulated busbar rise function.
Extensibility: right and both sides.

ELECTRICAL CHARACTERISTICS
Rated voltage* Ur [kV] 12 24
Rated frequency fr [Hz] 50/60 50/60
Rated current
General busbar and cubicle
APPLICATIONS Ir [A] 400/630 400/630
interconnection
Input or output of Medium Voltage cables, feeder Ir [A] 400/630 400/630
enabling communication with the busbar in Rated short-duration power frequency withstand voltage (1 min)
the general cubicle assembly, on the right phase-to-earth and between phases Ud [kV] 28 50
(RBd) or on both sides (RBa). Rated lightning impulse withstand voltage
phase-to-earth and between phases Up [kV] 75 125
DIMENSIONS Internal arc classification IAC AFL 16 kA 1 s/20* kA 1 s
* Also available with Ur= 7.2 kV on request.

Height [mm] 1740 1300

Depth [mm] 735 735

Width [mm] 365 365


CGMCOSMOS-RB-Pt
Weight [kg] 100 90
Busbar rise function with earthing
Modular cubicle with busbar rise function, with gas-insulation and with
an earthing switch.
Extensibility: right and both sides.

ELECTRICAL CHARACTERISTICS
Rated voltage* Ur [kV] 12 24
Rated frequency fr [Hz] 50/60 50/60
Rated current
General busbar and cubicle
Ir [A] 400/630 400/630
interconnection
feeder Ir [A] 400/630 400/630
Rated short-duration power frequency withstand voltage (1 min)
phase-to-earth and between phases Ud [kV] 28 50
Rated lightning impulse withstand voltage
APPLICATIONS
phase-to-earth and between phases Up [kV] 75 125
Input or output of Medium Voltage cables, Internal arc classification IAC AFL 16 kA 1 s/20* kA 1 s
on the right (RBd-Pt) or on both sides (RBa- Earthing Switch acc. IEC 62271-102
Pt) and the earthing of the cables and of the Rated short-time withstand current (earthing circuit)
busbar in the general cubicle assembly. Value tk = 1 s or 3 s Ik [kA] 16/20**/25# 16/20**
Peak value Ip [kA] 40/52**/62.5# 40/52**
DIMENSIONS Earthing switch making
Ima [kA] 40/52**/62.5# 40/52**
capacity (peak value)
Earthing Switch Category
Height [mm] 1740 1300
Mechanical endurance (manual) 1000-M0
Depth [mm] 735 735
Cycles of operations
5-E2
Width [mm] 365 365 (Short-circuit making current)- class
* Also available with Ur= 7.2 kV on request.
Weight [kg] 100 90 ** Tests conducted at 21 kA/52.5 kA.
# Value only valid for tk = 1 s

17
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
Up to 24 kV MV Switchgear
Secondary Distribution Networks

CGMCOSMOS-M

Metering function
Modular cubicle with metering function.

ELECTRICAL CHARACTERISTICS
Rated voltage* Ur [kV] 12 24 APPLICATIONS
Rated frequency fr [Hz] 50/60 50/60
Voltage and current metering
Rated current
transformer housing, enabling
General busbar and cubicle
interconnection
Ir [A] 400/630 400/630 communication with the busbar in
the general cubicle assembly, via
Rated short-duration power frequency withstand voltage (1 min)
a dry cable.
phase-to-earth and between phases Ud [kV] 28 50
Rated lightning impulse withstand voltage
phase-to-earth and between phases Up [kV] 75 125
* Also available with Ur= 7.2 kV on request.

The most frequent diagrams for the assembly of transformers are:

DIMENSIONS

Height [mm] 1740

Depth [mm] 1025

Width [mm] 800

Weight [kg] 165 *


* The weight refers to the enclosure, with no
transformer inside

Î Note: For other diagrams, please consult Ormazabal's Technical-


Commercial Department.
Î Class IAC under request

18
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
MV Switchgear Up to 24 kV
Secondary Distribution Networks

CGMCOSMOS-2LP

Fuse protection and feeder functions


Compact cubicle (RMU) with two feeder functions and one fuse
protection function, which includes the features of the feeder cubicles
and of the protection cubicles, in a single tank.
Extensibility: right, left, both sides or none.

ELECTRICAL CHARACTERISTICS L P
Rated voltage* Ur [kV] 12 24 12 24
Rated frequency fr [Hz] 50/60 50/60 50/60 50/60
Rated current
General busbar and cubicle interconnection Ir [A] 400/630 400/630 400/630 400/630
feeder Ir [A] 400/630 400/630 - -
output to transformer Ir [A] - - 200 200
Rated short-duration power frequency withstand voltage (1 min)
phase-to-earth and between phases Ud [kV] 28 50 28 50
Across isolating distance Ud [kV] 32 60 32 60
Rated lightning impulse withstand voltage
phase-to-earth and between phases Up [kV] 75 125 75 125
Across isolating distance Up [kV] 85 145 85 145
Internal arc classification IAC AFL 16 kA 1 s/20** kA 1 s
IP rating IP IP33 + IPX7
Switch-disconnector acc. IEC 60265-1 + IEC 62271-102 L P
Rated short-time withstand current (main circuit)
Value tk = 1 s or 3 s Ik [kA] 16/20**/25# 16/20** 16/20**/25# 16/20**
# #
Peak value Ip [kA] 40/52**/62.5 40/52** 40/52**/62.5 40/52**
Mainly active current rated breaking capacity I1 [A] 400/630 200
Rated no-load cable-charging breaking capacity I4a [A] 50/1.5 - -
Closed-loop breaking current I2a [A] 400/630 - -
Rated breaking capacity in the event of fault to earth I6a [A] 300 - -
Rated breaking capacity of no-load cables/lines
I6b [A] 100 - -
in the event of fault to earth
Main switch making capacity (peak value) Ima [kA] 40/52**/62.5# 40/52** 40/52**/62.5# 40/52**
Switch category
Mechanical endurance 1000-M1 (manual) / 5000-M2 (motor)
Cycles of operations (Short-circuit making current)- class 5-E3
Combined switch-relay (ekorRPT) take-over current
Breaking Imax acc. TDito IEC 62271-105 [A] - - 1250 1250
Switch-fuse combination transfer current
Breaking Imax acc. TDitransfer IEC 62271-105 [A] - - 1500 1300
Earthing Switch acc. IEC 62271-102 L P
Rated short-time withstand current (earthing circuit)
Value tk = 1 s or 3 s Ik [kA] 16/20**/25# 16/20** 1/3
Peak value Ip [kA] 40/52**/62.5# 40/52** 2.5/7.5
Earthing switch making capacity (peak value) Ima [kA] 40/52**/62.5# 40/52** 2.5/7.5
Earthing Switch Category
Mechanical endurance (manual) 1000-M0
Cycles of operations (Short-circuit making current)- class 5-E2
* Also available with Ur= 7.2 kV on request.
** Tests conducted at 21 kA/52.5 kA.
# Value only valid for tk = 1 s

Î More information on the following page...


19
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
Up to 24 kV MV Switchgear
Secondary Distribution Networks

CGMCOSMOS-2LP DIMENSIONS

Height [mm] 1740 1300

Depth [mm] 735 735

Width [mm] 1190 1190

Weight [kg] 310 290

CGMCOSMOS-RLP

Fuse protection, feeder and busbar rise functions*


Compact cubicle with one busbar rise function, one fuse protection
function and one feeder function, which includes the features of the
cable rise cubicles, fuse protection and feeder cubicles, housed in a
single tank.
Extensibility: right, left, both sides or none.

DIMENSIONS

Height [mm] 1740 1300

Depth [mm] 735 735

Width [mm] 1190 1190

Weight [kg] 295 275

CGMCOSMOS-2L DIMENSIONS
CGMCOSMOS-2L
Feeder functions* Height [mm] 1740 1300
Compact cubicle with two or three feeder functions, which includes Depth [mm] 735 735
the features of the feeder cubicles, in one single tank.
Width [mm] 730 730
Extensibility: right, left, both sides.
Weight [kg] 210 210
CGMCOSMOS-3L configuration via module grouping.

DIMENSIONS
CGMCOSMOS-3L

Height [mm] 1740 1300

Depth [mm] 735 735

Width [mm] 1095 1095

Weight [kg] 310 400

Î * Please see ELECTRICAL CHARACTERISTICS tables for the RB, L and P functions on previous pages.

20
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
MV Switchgear Up to 24 kV
Secondary Distribution Networks

CGMCOSMOS-3LP/2L2P/3L2P

Fuse protection and feeder functions*


Group of modules forming a unit consisting of two or three feeder
functions and one or two fuse protection functions, depending on
each case, and includes the features of feeder cubicles and protection
cubicles.
Extensibility: right, left, both sides or none.
CGMCOSMOS-3LP

CGMCOSMOS-3LP
CGMCOSMOS-2L2P

CGMCOSMOS-3L2P CGMCOSMOS-2L2P

DIMENSIONS
3LP 2L2P 3L2P
1740/ 1740/ 1740/
Height [mm] 1300* 1300* 1300*
Depth [mm] 735 735 735

Width [mm] 1565 1670 2035

Weight [kg] 385/355* 430/400* 525/490*

* Under specifications

CGMCOSMOS-3L2P

Î * Please see ELECTRICAL CHARACTERISTICS tables for the L and P functions on previous pages.

21
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
Up to 24 kV MV Switchgear
Secondary Distribution Networks

Main functional elements

OPERATION SAFETY

Driving mechanisms
The front layout of the driving mechanisms and the use of anti-reflex
levers permits safe, comfortable, simple operations with a minimum
of effort. The position is reliably indicated, and it complies with the
kinematic chain test.
Depending on the operating mechanism (3-position switch or circuit-
breaker), there are different models.

Three-position
Circuit-breaker
switch-disconnector

AV and AMV
B and BM
Spring loaded driving
Basic driving mechanism mechanism for circuit-
with independent manual breaker function.
operation (B) or motorised
(BM).
This mechanism is installed
in series with a B type
Local or remote controlled
mecanishm.
operations.

Applicable to feeder and The reloading of the spring


busbar functions. assembly is manual (AV) or
motorised (AMV).

BR/AR and ARM RAV and RAMV

Driving mechanism Spring loaded driving


with manual (BR/AR) or mechanism for circuit-
motorised operation (ARM) breaker function with
and with opening toggle. reclosing.

Applicable to fuse protection The spring set is reloaded


functions. manually (RAV) or is
motorised (RAMV).

The mechanical endurance of the driving mechanisms of The driving mechanisms of the automatic switch receive
the 3-position switch is class M1 for manual mechanisms the classification M1 (AV/AMV) and M2 (RAV/RAMV),
and class M2 for mechanisms with frequent operations conforming to the IEC 62271-100 standard, giving them
(IEC 60265–IEC 62271-102). These may be replaced live the maximum features in applications with or without
in any of the positions (closed, open or earthed). reclosing.

Î Attachable control boxes can be supplied optionally, for the location


of signalling elements and the activation of motorised functions.

22
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
MV Switchgear Up to 24 kV
Secondary Distribution Networks

ELECTRICAL CHARACTERISTICS
THREE-POSITION SWITCH-DISCONNECTOR
Driving mechanism B BM BR AR ARM
Internal insulation [kV] 2 2 10 10 2
Tripping coil (opening)
[Vcc] - - 24 / 48 / 110 / 125 / 230
Rated voltage*
[Vca] - - 125 / 230
Maximum consumption [W] - - 80
Motorised units
24 / 48 / 24 / 48 /
[Vcc] -
110 / 125 / 230
- - 110 / 125 / 230
Rated voltage*
[Vca] - 125 / 230 - - 230
Motor operation time [s] - <3 - - <3
Peak current [A] - <5 - - <5
Indicating contact
1 NOC + 2NO /
Switch 2 NO + 2 NC 2 NO + 2 NC
2 NO + 2 NC
Earthing 1 NO + 1 NC
Rated voltage* [Vca] 250
Rated current [A] 16
* According to IEC 62271-1 chapter 4.8.2

ELECTRICAL CHARACTERISTICS
CIRCUIT-BREAKER
Driving mechanism AV AMV RAV RAMV
Internal insulation [kV] 2 2 2 2
Tripping coil (opening). Máximum of 2
[Vcc] 24 / 48 / 110 / 125 / 230
Rated voltage
[Vca] 230
Maximum consumption [W] 130 80 60 60
Closing coil
24 / 48 / 24 / 48 /
[Vcc] -
110 / 125 / 230
-
110 / 125 / 230
Rated voltage
[Vca] - 230 - 230
Maximum consumption [W] - 80 - 60
Undervoltage coil
[Vcc] 24 / 48 / 110-125 / 230
Rated voltage
[Vca] 230
Maximum consumption [W] 150
Motorised units
[Vcc] - 24 / 48 / 110 / 125 - 24 / 48 / 110 / 125
Rated voltage
[Vca] - 230 - 230
Motor operation time [s] - <15 - <15
Peak current [A] - <9,6 - <9,6
Indicating contact
Switch 2 NO + 2 NC
Earthing 1 NO + 1 NC
Circuit-breaker 4 NO + 5 NC 5 NO + 6 NC
Spring loading - 1 NO + 1 NC - 1 NO
Rated voltage [Vca] 250 250 250 250
Rated current [A] 16 / 20 16 / 20 20 20

Î For other values, please consult Ormazabal's


Technical-Commercial Department.

23
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
Up to 24 kV MV Switchgear
Secondary Distribution Networks

PROTECTION

With fuses
Protection against short circuits in the Medium Voltage network is
made by means of the fuse protection functions.
The fuse holder tubes reach a uniform temperature all along the
tube when they are placed horizontally inside the gas tank. When
the cover is closed, they are fully sealed against floods and external
pollution.
In accordance with the IEC 62271-105 standard, the switch-fuse
combination may be either the “associated” or “combined” type.
In the latter case, the operation of each of the fuses is indicated on
the front mimic diagram of the cubicle. The fuse-switch assembly
has been temperature-rise tested under normal service conditions
according to IEC 62271-1.

With fuses and tripping coil


The combined switch-fuse option enables the opening of the switch-
disconnector caused by an external signal, as for example that sent
by the transformer thermostat in the event of overheating.

FUSE SELECTION Rated Transformer Power WITHOUT OVERLOAD


[kVA]

25 50 75 100 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000

Ur Ur Ur
Net- Cubicle Fuse Rated Fuse Current IEC 60282-1
work

[kV] [kV] [kV] [A]


10 24 6 / 12 6.3 10 16 16 20 20 25 31,5 40 50 63 63 80 100 160 200 -
13,5 24 10 / 24 6.3 6,3 10 16 16 20 20 25 31,5 40 50 63 63 80 100 - -
15 24 10 / 24 6.3 6,3 10 16 16 16 20 20 25 31,5 40 50 63 80 80 - -
20 24 10 / 24 6.3 6,3 6,3 10 16 16 16 20 20 25 31,5 40 50 50 63 80 125

Î Remarks:
• Fuses recommended: SIBA brand with medium type striker,
conforming to IEC 60282-1 (low power loss fuses).
• The values for combined fuses are given in blue.
• The fuse-switch assembly has been temperature-rise tested
under normal service conditions in accordance with IEC
62271-1.
• A fuse holder carriage adapted for 292 mm 6/12 kV fuses is
available.
• For ratings marked in bold the measurement is 442 mm.
• If any of the fuses blow, we recommend changing all three.
• For overload conditions in the transformer or use of other
brands of fuse, please consult Ormazabal's Technical-
Commercial Department.

24
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
MV Switchgear Up to 24 kV
Secondary Distribution Networks

With fuses and ekorRPT protection and measurement unit


The protection, metering and control unit, ekorRPT, integrated in
fuse protection cubicles, offers protection against timed overcurrent
(overload) and instantaneous overcurrent (short circuit) of phases and
neutral.

POWERS TO PROTECT WITH ekorRPT


Network Fuse Minimum Maximum
voltage rated power power
voltage Fuse Fuse
rating rating
CGMCOSMOS-P + ekorRPT
Transformer protection [kV] [kV] [A] [kVA] [A] [kVA]
6.6 3/7,2 16 50 160* 1250
10 6/12 16 100 160* 1250
12 10/24 16 100 100 1250
13,2 10/24 16 100 100 1250
15 10/24 16 125 125** 1600
20 10/24 16 160 125 2000
* 442 mm cartridge
** SIBA SSK 125 A fuse

With circuit-breaker and ekorRPG protection and metering


unit
The protection, metering and control unit, ekorRPG, integrated in
circuit-breaker cubicles, offers protection against timed overcurrent
(overload) and instantaneous overcurrent (short-circuit) of phases and
neutral.

POWERS TO PROTECT WITH ekorRPG


Network voltage Minimum power Maximum power
CGMCOSMOS-P + ekorRPT
General protection [kV] [kVA] [kVA]
6.6 50 5000
10 100 7500
12 100 10000
13,2 100 10000
15 100 12000
20 160 15000

Î Most noted features of ekorRPT and ekorRPG:


• Communicable electronic relay
• Current sensors (1000/1 or 300/1)
• Power supply and test board
• Self-powered toroidal-core current transformers from 5 A
• Bistable trigger
• ekorRPT provides greater selectivity than fuse protection: IEC
inverse time curves
• ekorRPT protects against phase-neutral faults
• ekorRPT avoids dangerous fuse blows (I3)
CGMCOSMOS-V + ekorRPG
Installation protection • Primary and secondary tests
• Phase metering from 5 A and earth current metering from 0.5 A

25
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
Up to 24 kV MV Switchgear
Secondary Distribution Networks

ekorSYS FAMILY
Ormazabal supplies complete Medium Voltage installations that
include protection, control and automation functions.
Ormazabal, as specialists in Medium Voltage, have a wide
portfolio of applications and services to respond to the needs of the
distribution network.
The units of the ekorSYS family, patented by Ormazabal and
integrated in the cubicle, are the ideal solution for use in the
most demanding installations because they offer high levels of
performance compared to conventional systems.

Protection
• Supply to Medium Voltage customers
• ekorRPG
• ekorRPT
• Protection of switching substations and industrial customers ekorRPG
• ekorRPS
• ekorRPGci
• ekorRPTci
• Protection of rural transformer substations (CTR)
• ekorRPT-K
• Generator set protection unit
• ekorUPG
• Substation protection
• ekorRPS-TCP

Automation and remote control


• Remote control
• ekorUCT
• ekorCCP
• ekorRCI
• CGMCOSMOS-2LPT ekorUCT-S
• Automatic transfer
• ekorSTP
• ekorCCP
• ekorRTK
• Fault detection
• ekorRCI
• Voltage presence acoustic alarm
• ekorSAS
• Second operation points

Telemanagement and communication


• ekorGID

Dispatching center

Software
• ekorSOFT
CGMCOSMOS-2LPT + ekorGID
Î For further information, please refer to our Technical-Commercial
department or visit www.ormazabal.es

26
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
MV Switchgear Up to 24 kV
Secondary Distribution Networks

CABLE CONNECTIONS

Bushings EN 50181 (IEC type)


• Manufactured in epoxy resin, they conform to the dielectric and
partial discharge tests.
• There are three types:
• Plug-in up to 250 A
• Plug-in up to 400 A
• Screw-in up to 630 A
• Located in the cable compartment. Optionally, they may be placed
Bushing on the side of the cubicles for direct supply to the main busbar.

Î For the option of ANSI (IEE 396) compatible bushings, please refer
to our Technical-Commercial department.

Connectors
• Direct connection to the bushings located in the cable compartment
or on the side via plug-in or screw-in connectors (rated current
greater than 400 A or short-circuit current equal to or higher than
16 kA).
• 250 A plug-in connectors (straight or elbow type for rear exit of
cable) in outputs to transformer (cable compartment) for fuse
protection functions.
• Shielded connectors for circuit-breaker protection functions.

EUROMOLD connectors and accessories


Ormazabal recommends the use of Euromold connectors as these
have been tested in the CGMCOSMOS system cubicles:

CONNECTORS FOR 250 A BUSHING


12 kV 24 kV
12 kV 24 kV
Cross- Cross-
Connector Connector
Cross-section of section section
type type
EUROMOLD connector mm2 mm2
Dry cable Elbow 158LR 16 - 150 K-158LR 16-150
Dry cable Straight 152SR 16 - 120 K-152SR 25-120

CONNECTORS FOR 400/630 A BUSHING


12 kV 24 kV
Current 12 kV 24 kV
Cross-section Cross-section
Rated [A] Connector type Connector type
mm2 mm2
400 400LR 70-300 K-400LR 25-300
400 400TE 70-300 K-400TE 25-300
630 450SR 70-300 K-450SR 35-300
Shielded
Dry cable 630 400LB 50-300 K-400LB 50-300
630 400TB 70-300 K-400TB 35-300
630 440TB 185-630 K-440TB 185-630
Unshielded 630 15TS 35-630 UC412L 50-240
Cable with paper
impregnated in Shielded 630 K-400TB-MIND 25-240 K-400TB-MIND 25-240
oil

27
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
Up to 24 kV MV Switchgear
Secondary Distribution Networks

ACCESSORIES
Up to 24 kV
Plug-in shunt in T 250 A
Plug-in shunt in cross formation 250 A
Insulating plugs 250 A
Reducers 250 A
Connection terminals 250 A
Surge arresters 5 kA

Î For other types and values, please consult Ormazabal's


Technical-Commercial Department.
Connection.
EUROMOLD elbow plug-in
Î All the connectors and accessories listed here have been tested terminal (K-158LR)
in the CGMCOSMOS system.

Bushing height

Connection.
EUROMOLD straight
plug-in terminal (K-152SR)

Bushing position in the


fuse protection function (P)

CUBICLE HEIGHT BUSHING HEIGHT


(h) (g)
1300 725
L [mm]
1740 1156
1300 725
2L [mm]
1740 1165
1300 410
P [mm]
1740 850
V [mm] 1740 695
1300 725
RB [mm]
1740 1165
RC [mm] 1740 1535
R2C [mm] 1740 1535
Feeder Protection
2LP [mm] 1190 725 410
1165 850
Feeder Protection/Rise
RLP [mm] 1190 725 410
Connection.
1165 850 EUROMOLD screw-in
T-terminal (K-400TB)

28
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
MV Switchgear Up to 24 kV
Secondary Distribution Networks

Other connection devices suitable for CGMCOSMOS cubicles

Rated voltage [kV] 12 24


Rated Cross-
Connector Connector Cross-section
Cable type Connector Manufacturer current section
type type [mm2]
[A] [mm2]
KABEL-DRAHT 250 SEHDW11 25-150 SEHDW21 25-250
F&G 250 ASW 10/250 25-120 ASW 20/250 25-120
RAYCHEM 250 RSES 16-120 RSES 16-120
Elbow
3M 250 93-EE-8XX-2 25-95 93-EE-8XX-2 25-95
PFISTERER 250 CAW 20/250 35-70 CAW 20/250 35-70
PIRELLI 250 PMA-1-250/25 25-95 PMA-1-250/25 25-95
KABEL-DRAHT 250 SEHDG11 25-150 SEHDW21 25-250
KABELDON 250 - - - -
Straight RAYCHEM 250 RSSS 16-95 RSSS 16-95
PIRELLI 250 PMR-1-250/25 25-95 PMR-1-250/25 25-95
3M 250 93-EE-8XX-2 25-95 93-EE-8XX-2 25-95
400 SEHDW12 35-185 SEHDW22 25-250
400 SEHDT12 35-150 SEHDT22 35-150
KABEL-DRAHT
630 SEHDT13 185-240 SEHDT23 185-240
400 SEHDW12 35-185 SEHDW22 25-250
400 AST 10/400 25-240 AST 20/400 25-240
Insulated cable
400 ASW 10/400 25-240 ASW 20/400 25-240
in plastic Shielded F&G
400 ASTS 10/630 120-240 ASTS 20/630 25-240
630 AST 10/630 25-240 AST 20/630 25-240
PFISTERER 630 - - CAT 20/630 95-240
400 PMA-2-400/24 25-95 PMA-2-400/24 25-95
PIRELLI 400 PMR-2-400/24 50-300 PMR-2-400/24 50-300
400 PMA-3-400/24 25-240 PMA-3-400/24 25-240
400 - 25-150 SEHDG23 185-240
KABEL-DRAHT
630 SEHDG12 35-185 SEHDG22 35-185
400 AGL 10/630 120-240 - -
400 AGLS 10/630 120-240 - -
F&G
400 AWK 10/630 25-240 ASGS 10/630 25-240
Unshielded
400 AWKS 10/630 25-240 AWKS 20/630 25-240
KABELDON 400 KAP 300 10-300 - -
400/630 UHGK+RICS 120-300 UHGK+RICS 95-240
RAYCHEM
400/630 IXSU+RICS 16-800 IXSU+RICS 16-800
3M 400 93-EE-8XX-2 25-95 93-EE-8XX-2 25-95
400 PMA-3-400/24+CPI 25-240 PMA3-CPI 25-240
Shielded PIRELLI 400 PMA-2-400/24 + CPI 25-95 PMA-2-400/24 + CPI 25-95
400 PMR-2-400/24 + CPI 50-300 PMR-2-400/24 + CPI 50-300
400/630 UHGK+RICS 120-300 UHGK+RICS 95-240
RAYCHEM
Impregnated 400/630 IXSU+RICS 16-800 IXSU+RICS 16-800
cable
KABELDON 400 KAP 300 U 10-300 - -
Unshielded
400 - - AGM 20/400+GKV20 25-150
F&G
AWM 10/400 + AWM
400 25-240 25-150
SKV10 20/400+GKV20

29
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
Up to 24 kV MV Switchgear
Secondary Distribution Networks

Installation

Minimum distances to walls and ceiling for CGMCOSMOS


cubicles

a
c

MINIMUM DISTANCES
Side wall a [mm] 100
Ceiling b [mm] 500
Front aisle c [mm] ≤ 1000*
Rear wall d [mm] > 100**

* Depending on current local legislation


** Except for CGMCOSMOS-V (>50 mm) and CGMCOSMOS-M (0 mm)

Î The space required to extend the assembly with an additional


cubicle is 250 mm plus the width of the new cubicle.

Î These measurements have been obtained in accordance with the


internal arc tests which have been carried out, in a compartment
2300 mm high, for gas-insulated modules, according to annex A
of standard IEC 62271-200

30
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
MV Switchgear Up to 24 kV
Secondary Distribution Networks

Maximum dimensions of trench for Medium Voltage cables

1 2

MAXIMUM TRENCH DIMENSIONS FOR CUBICLES WITH INTERNAL ARC IN GASTANK (AF) UP TO 20 kA* - 0.5 s
Function type Cable input or output
1 Front and Rear 2 Side

Cubicle height [mm]


1300 1740 1300 1740
A1 F1 D1 A1 F1 D2 A2 F2 D3 A2 F2 D4
L, RB & RC [mm] 285 600 285 600 285 600 285 250
#
590 590
P [mm] 390 500** 390 590 300** 390 500** 390 590 300**
V (AV) [mm] - - - 520 - - - 520
850 850
V (RAV) [mm] - - - 510 510 - - - 510 510

DIMENSIONS OF TRENCH FOR INTERNAL ARC CUBICLES* UP TO 20 kA** - 1 s (IAC category)


Function type Cable input or output

1 Front and Rear 2 Side

Cubicle height [mm]


1300 1740 1300 1740
A1 F1 D1 A1 F1 D2 A2 F2 D3 A2 F2 D4
L, RB & RC [mm] 285 600 285 600 285 600 285 600
#
590 590
P [mm] 390 500** 390 590 300** 390 500** 390 590 300
V (AV) [mm] - - - 520 850 - - - 520 850
* Tests conducted with a current of 21 kA
** Values for 250 A straight connector and unipolar dry cable. Other types consult.
#
Please refer to our Technical-Commercial Department

Trench dimensions for metering cubicle [mm]

The depth of the trench, suitable for all cable types, is 800 mm.

Î The dimensions of the trench depend on the minimum curvature


radius of the cables used.
Î The dimensions given below are for the largest trench.
Î To dimension the trench with optimum proportions (minimum
trench dimensions) for a particular type of cable, please consult
our Technical-Commercial Department.

31
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
Up to 24 kV MV Switchgear
Secondary Distribution Networks

Spares and accessories


Operations-motorised units
• Driving mechanism:
• B: Manual operation, using lever, for the three-position switch.
• BM: Motorised for the three-position switch.
• BR/AR: Manual operation with retention for the three-position
switch (fuse protection function). Actuating lever
• ARM: Motorised with retention for the three-position switch (fuse
protection function).
• (R)AV: Manual operation for the circuit-breaker
(R = with reclosing).
• (R)AMV: Motorised for the circuit-breaker (R = with reclosing).

• Motor driving mechanism subassembly.


• Operating levers: for the switch and the earthing switch (optionally
anti-reflex).
• Opening and undervoltage coil. Fuse holder
Connectivity
• Connecting set, including ORMALINK, earthing bar, bolts and nuts,
instructions and other elements required for the correct assembly of
two modules.
• End assembly kit, which includes end plugs, metal cover to be
mounted on the side of one cubicle, instructions and other elements
required for assembly.

Protection, metering, control and signalling, ekorSYS family


• ekorSPC: Phase comparator. Warning light indicating the phase
balance between two cubicles.
• ekorSOFT: Management software for the ekorSYS family.

Fuse protection
ORMALINK with capacitive output
• 12 kV fuse holder carriage.
for detection of voltage
• 24 kV fuse holder carriage.

Metal enclosure
• Driving mechanism cover.
• Cable compartment cover.
• Mimic diagram.
• Auxiliary profiles: recommended for premises with uneven floor
surfaces.
• Lateral incoming box.
Interlocks/locks
• Open/close operation closing device.
Lateral incoming box
CGMCOSMOS-CL

32
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
MV Switchgear Up to 24 kV
Secondary Distribution Networks

Environmental information
The Ormazabal production centres have introduced the corresponding
environmental management systems, conforming to the requirements
of the international ISO 14001 standard and endorsed by the
Environmental Management Certificate AENOR CGM-00/38 among
others.

CGMCOSMOS system cubicles have been designed and


manufactured in accordance with the requirements of international
standard IEC 62271-200.

By design, and depending on the models, they have a sealed


compartment with SF6 which allows full operation of the equipment
throughout its service life, estimated at 30 years (annex GG of
IEC 62271-200).

At the end of the product life cycle, the SF6 gas content must not be
released into the atmosphere. It is recovered and treated for reuse, in
accordance with the instructions given in standards IEC 62271-303,
IEC 60480 and the CIGRE 117 guide.
Ormazabal will provide the additional information required to carry
out this task correctly, out of respect for the safety of individuals and
that of the environment.

Configuration guide

Select common data of the instalation:

Rated voltage Ur Frequency Rated current Short-time current Internal arc [kA - s]
[kV] fr [Hz] Ir [A] Ik [kA - s] 16 - 1
12 50 400 12 kV 25 - 1 IAC AFL
20 -1
24 60 630 12.5 - 1 16 - 0.5
16 - 1 In tank: AF
20 - 0.5
24 kV 16 - 3 16 - 1
21 - 1 In tank: AFL
20 - 1
21 - 3

Cubicle height [mm] Instalation Installation Ambient temperature


1740 (all) auxiliary voltage height [m] [ºC]
1300 (models L, P and 2LP) [Vcc] 24 <2000 Max 40
48 >2000 Mín -5
110 -10
125 -30
[Vac] 230

33
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
Up to 24 kV MV Switchgear
Secondary Distribution Networks

Select particular data for your CGMCOSMOS cubicle:

SPECIFIC DATA
CGMCOSMOS L/2L P V RB/ S/
2LP V (AV) V (RAV) RB-Pt S-Pt
(A) + (B) (C)
Driving mechanism
Manual B BR/AR AV B RAV B (RB-Pt) B
Motorized BM -/ARM AMV BM RAMV - BM
Actuating levers (S) (S) (S) (S) (S) (S) (S)
Coils
Tripping coil - YES/NO YES/NO - YES/NO - -
Bistable - - YES/NO - YES/NO - -
2ª tripping coil - - YES/NO - YES/NO - -
Closing coil - - YES/NO - YES/NO - -
Undervoltage coil - - YES/NO - YES/NO - -
Connectivity
Front bushing (S) (S) (S) (S) (S) -
Side connection
Blind (non extensible) YES/NO (2LP) - - - -
Extensible (one side) Left/ Left/ Left/Right Left/ Right -
Right Right Right
Extensible (both sides) YES/NO YES/NO YES/NO YES/NO YES/NO (S)
Additional elements
Lateral incoming box
Left feeder YES/NO YES/NO YES/NO YES/NO - -
Right feeder YES/NO YES/NO YES/NO YES/NO - -
Extended base for double connection YES/NO YES/NO YES/NO YES/NO - -
Safety
Voltage indicator
ekorVPIS YES/NO YES/NO YES/NO YES/NO YES/NO* YES/NO*
ekorIVDS YES/NO YES/NO YES/NO YES/NO YES/NO* YES/NO*
Acoustic alarm, ekorSAS (S) YES/NO YES/NO YES/NO YES/NO YES/NO
Phase comaprator, ekorSPC YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO
Manometer (S) (S) (S) (S) (S) -
Protection and control
Trip - (1)/(2) - - - -
Fuses - YES/NO - - - -
Integrated control and YES/NO - - - -
monitoring unit, ekorRCI
Protection unit, ekorRPG - - YES/NO YES/NO - YES/NO
Protection unit, ekorRPT - YES/NO - - - -
Voltage detection unit, ekorRTK YES/NO - YES/NO YES/NO - YES/NO
(A) Circuit-breaker (1) Combined (S) Standard
(B) Switch-disconnector (2) Associated
(C) Circuit-breaker + disconnector * With earthing

34
Focus on Medium Voltage
CGMCOSMOS Fully gas-insulated
modular and compact (RMU) system
MV Switchgear Up to 24 kV
Secondary Distribution Networks

SPECIFIC DATA
CGMCOSMOS L/2L P V RB/ S/
2LP V (AV) V (RAV) RB-Pt S-Pt
(A) + (B) (C)
Interlocks
Internal (S) (S) (S) (S) (S) (S)
Additional lock YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO
(A) Circuit-breaker (1) Combined (S) Standard
(B) Switch-disconnector (2) Associated
(C) Circuit-breaker + disconnector * With earthing

SPECIFIC DATA
CGMCOSMOS RC/R2C M
Connectivity
Side connection
Extensible (one side) Left/Right
Safety
Voltage indicator
ekorVPIS YES/NO
ekorIVDS YES/NO
Diagram type
Bottom input / Top right output
Bottom input / Top left output
Top input / Top output
Busbar voltage metering
Interlocks
Installed current transformers (3 CTs) YES/NO
Installed voltage transformers (3 VTs) YES/NO
Heater YES/NO
Protection mesh YES/NO

35
Focus on Medium Voltage
Focus on Medium Voltage

TECHNICAL-COMMERCIAL DEPARTMENT

Tel.: +34 94 431 87 31


Fax: +34 94 431 87 32

www.ormazabal.com

Products, applications, solutions:

x Primary distribution switchgear


x Secondary distribution switchgear
x Automation, protection, remote control
and communications in electrical networks
x Distribution transformers
x Low Voltage boards
x Transformer substations
x Medium Voltage applications for
renewable energy

CA-100-GB-1109

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