Self-Operated Pressure Regulators: T 2517 EN Type 41-73 Universal Excess Pressure Valve

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T 2517 EN

Type 41-73 Universal Excess Pressure Valve


Self-operated Pressure Regulators

Application
Pressure regulators for set points from 0.05 to 28 bar · Valve sizes DN 15 to 100 · Pressure rating PN 16 to 40 · Suitable
for liquids, gases and vapors up to 350 °C
The valve opens when the upstream pressure rises.

Special features
• Low-maintenance proportional regulators requiring no
auxiliary energy
• Frictionless plug stem seal with stainless steel bellows
• Control line kit available for tapping the pressure directly
at the valve body
• Wide set point range and convenient set point adjustment
using a nut
• Exchangeable set point springs and actuator
• Spring-loaded, single-seated valve with upstream and
downstream pressure balancing 1) by a stainless steel
bellows
• Soft-seated plug for strict shut-off requirements
• Low-noise plug (standard)
• All wetted parts free of non-ferrous metal

Versions
Excess pressure valve for controlling the upstream pressure p1
to the adjusted set point. The valve opens when the upstream
pressure rises.
– Type 41-73 · Standard version
Fig. 1: Type 41-73 Universal Excess Pressure Valve
Type 2417 Valve · Valve DN 15 to 100 · Metal-seated
plug · Body made of cast iron EN-GJL-250, spheroidal
graphite iron EN-GJS-400-18-LT, cast steel 1.0619 or
Special versions
CrNiMo steel 1.4408 · Type 2413 Actuator with EPDM
– Control line kit for tapping the pressure directly at the
rolling diaphragm
valve body (accessories)

Version with additional features – With internal parts made of FKM, e.g. for use with
mineral oils
– Excess pressure valve with increased safety
Actuator with leakage line connection and seal or two – Actuator for remote set point adjustment (autoclave
diaphragms and diaphragm rupture indicator control)
– Bellows actuator for valves DN 15 to 100 · Set point
ranges 2 to 6, 5 to 10, 10 to 22 or 20 to 28 bar
– Valve with flow divider ST 1 for particularly low-noise
operation with gases and vapors (u T 8081)
– Version entirely of stainless steel
1) With KVS ≤4: without balancing bellows

SAMSON AKTIENGESELLSCHAFT · Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Edition May 2023
Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 · [email protected] · www.samsongroup.com
– Stainless Cr steel seat and plug with PTFE soft seal (max. The upstream pressure p1 to be controlled is tapped upstream
220 °C) or with EPDM soft seal (max. 150 °C) of the valve and transmitted over the control line (14) to the
– Stellite®-faced seat and plug for low-wear operation operating diaphragm (12) where it is converted into a posi-
– Version for industrial gases tioning force. This force is used to move the valve plug (3) ac-
– Free of oil and grease for high-purity applications cording to the force of the set point springs (7). The spring
– Wetted plastic parts conforming to FDA regulations (max. force is adjustable at the set point adjuster (6).
60 °C) When the force resulting from the upstream pressure p1 rises
above the adjusted set point, the valve opens proportionally to
Principle of operation (see Fig. 2) the change in pressure.
The medium flows through the valve (1) as indicated by the The fully balanced valve has a balancing bellows (4). The
arrow. The position of the plug (3) determines the flow rate downstream pressure p2 acts on the inside of the bellows,
across the area released between plug and valve seat (2). The whereas the upstream pressure p1 acts on the outside of the
plug stem (5) with the plug (3) is connected to the actuator bellows. As a result, the forces produced by the upstream and
stem (11) of the actuator (10). downstream pressures acting on the plug are balanced out.
To control the pressure, the operating diaphragm (12) is ten- The valves can be supplied with flow divider ST 1. The valve
sioned by the set point springs (7) and the set point adjuster seat must be replaced on retrofitting the flow divider.
(6) so that the valve is closed by the force of the set point
springs when it is relieved of pressure (p1= p2).

p1 p2
15 16
1
35
3
35
2 34
31
13 13
13.1
13.1
34 31
5 32

30
30
6
4

7
For 10 to 22 bar/20 to 28 bar For 2 to 6 bar/5 to 10 bar

Different versions of Type 2413 Actuator


Pillars are 8
turned into the
plane of
projection
21
20
14
13
11 13.1
12

Actuator with two diaphragms and diaphragm rupture indicator


13 10
13.1
25
Sectional drawing of Type 41-73 Universal Excess Pressure Valve

1 Valve body (Type 2417) 13.1 Screw joint with restriction 13


2 Seat (exchangeable) 14 Control line 13.1
3 Plug (with metal seal) 15 Compensation chamber
4 Balancing bellows 16 Filler plug Actuator with leakage line connection
5 Plug stem 20 Diaphragm
6 Set point adjuster 21 Diaphragm rupture indicator
7 Set point springs 25 Leakage line connection G ¼ 26
8 Bellows seal Control line connection (control
26
10 Type 2413 Actuator pressure)
21 or 25
11 Actuator stem 30 Bellows actuator (depending on the
31 Bellows with bottom section application)
Operating diaphragm with
12
diaphragm plate 32 Additional springs
13
Control line connection G ¼ 34 Bellows stem 13.1
13
(medium pressure) 35 Crossbeam

Actuator for autoclave regulator


Fig. 2: Functional diagram of Type 41-73 Universal Pressure Reducing
Valve

2 T 2517 EN
Valve for small flow rates
3.2 KVS ≤4.0: without balancing
2 bellows
3.3
3.1 3.2

2 2
2 Seat
3.1 Plug with metal seal
3.2 Plug with soft seal
Plug with metal seal, with flow divider 3.3 Flow divider
Plug with soft seal
ST 1

Fig. 3: Additional features for Type 41-73 Universal Pressure Reducing Valve

Table 1: Technical data · All pressures in bar (gauge)


Valve Type 2417
Pressure rating PN 16, 25 or 40
Valve size DN 15 to 50 DN 65 to 80 DN 100
Max. perm. differential pressure ∆p 16 bar 2) · 25 bar 16 bar 2) · 20 bar 16 bar
Max. permissible temperature See pressure-temperature diagram in u T 2500
Metal seal: max. 350 °C · PTFE soft seal: max. 220 °C · EPDM or FKM soft seal: max. 150 °C · NBR
Valve plug
soft seal: max. 80 °C
Leakage class according to Metal seal: leakage rate I (≤0.05 % of KVS)
IEC 60534‑4 Soft seal: leakage rate IV (≤0.01 % of KVS)
Conformity · ·
Diaphragm actuator Type 2413
0.05 to 0.25 bar · 0.1 to 0.6 bar · 0.2 to 1.2 bar · 0.8 to 2.5 bar 1) · 2 to 5 bar · 4.5 to 10 bar ·
Set point ranges
8 to 16 bar
Gases 350 °C, however, max. 80 °C at the actuator · Liquids 150 °C, with compensation chamber
Max. permissible temperature
350 °C · Steam with compensation chamber 350 °C
Bellows actuator Type 2413
Actuator area 33 cm² 62 cm²
Set point ranges 10 to 22 bar · 20 to 28 bar 2 to 6 bar · 5 to 10 bar
1) Version with actuator with two diaphragms: 1 to 2.5 bar 2) For PN 16 only

Table 2: Max. perm. pressure at actuator


Set point range · Actuator with rolling diaphragm Set point range · Bellows actuator
0.05 to 0.1 to 0.2 to 0.8 to 4.5 to 8 to 5 to 10 to 20 to
2 to 5 bar 2 to 6 bar
0.25 bar 0.6 bar 1.2 bar 2.5 bar 10 bar 16 bar 10 bar 22 bar 28 bar
Max. perm. pressure above the set point adjusted at the actuator
0.6 bar 0.6 bar 1.3 bar 2.5 bar 5 bar 10 bar 10 bar 6.5 bar 6.5 bar 8 bar 2 bar

Table 3: Materials · Material numbers according to DIN EN


Valve Type 2417
Pressure rating PN 16 PN 25 PN 40
Max. permissible temperature 300 °C 350 °C 350 °C 350 °C
Cast iron Spheroidal graphite iron Cast steel Stainless steel
Body
EN-GJL-250 EN GJS-400-18-LT 1.0619 1.4408
Seat CrNi steel CrNiMo steel
Plug CrNi steel CrNiMo steel
Seal for soft-seated plug PTFE with 15 % glass fiber · EPDM · NBR · FKM
Guide bushing CrNi steel
Balancing bellows and bellows seal CrNiMo steel
Actuator Type 2413
Diaphragm actuator Bellows actuator
Diaphragm cases 1.0332 1) –
Diaphragm EPDM with fabric reinforcement 2) · FKM, e.g. for mineral oils · NBR –
Bellows housing 1.0460/1.4301 (stainless steel

only)
Bellows – CrNiMo steel
1) In corrosion-resistant version (CrNi steel) 2) Standard version; see “Special versions” for others

T 2517 EN 3
Installation Dimensional drawings
Normally, the valve is installed with the actuator Type 41-73 Universal Pressure Reducing Valve
suspended downwards. Install pipelines hori-
L
zontally with a slight downward slope on both
sides of the valve for drainage of the conden- H2
sate.
– The direction of flow must match the arrow
Type 2413 Bellows Actuator
on the valve body.
H1
– Adapt the control line to the conditions on H H
site. The control line is not included in the
scope of delivery. A control line kit is avail-
able for tapping the pressure directly at the
valve body (see “Accessories”).
H4 ØD
For further details on installation refer to Mount- ØD
ing and Operating Instructions u EB 2517.
Actuator with two diaphragms: Height H + 50 mm

Accessories Fig. 4: Dimensions (see Table 5)


Included in the scope of delivery:
– Screw joint with restriction for control line with 6 mm di-
ameter Table 4: Weights · Compensation chambers (standard ver-
sion)
To be ordered separately:
Order no. Designation Weight,
– Compression-type fittings for e.g. 6, 8 or approx.
10 mm pipe Compensation chamber
1190-8788 1.6 kg
0.7 l · Steel
– Control line kit (optionally with or without
Compensation chamber
compensation chamber) for direct attach- 1190-8789 2.6 kg
1.5 l · Steel
ment to the valve and actuator (pressure
Compensation chamber
tapped directly at the valve body, for set 1190-8790
2.4 l · Steel
3.7 kg
points ≥0.8 bar).

– Compensation chamber for condensation and to protect


the operating diaphragm against extreme temperatures. A
compensation chamber is required for liquids above
150 °C as well as for steam.
For further details on accessories refer to u T 2595.

Ordering text
Type 41-73 Universal Excess Pressure Valve
Additional features ...
DN …
Body material ...
PN ...
KVS coefficient …,
Set point range ... bar
Optionally, accessories ... (u T 2595)
Optionally, special version ...

4 T 2517 EN
Table 5: Dimensions in mm and weights in kg
Excess pressure valve Type 41-73
Valve size DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 DN 100
Length L 130 150 160 180 200 230 290 310 350
Height H1 335 390 517 540
Cast steel 44 72 98 118
Height H2
Forged steel 53 – 70 – 92 98 – 128 –
Height H4 100
Standard version with Type 2413 Actuator with rolling diaphragm
Height H 445 500 627 650
0.05 to 0.25 bar Actuator ØD = 380 mm, A = 640 cm²
Valve spring force F 1750 N
Height H 445 500 627 650
0.1 to 0.6 bar Actuator ØD = 380 mm, A = 640 cm²
Valve spring force F 4400 N
Height H 430 480 607 635
0.2 to 1.2 bar Actuator ØD = 285 mm, A = 320 cm²
Valve spring force F 4400 N
Set point ranges

Height H 430 485 612 635


0.8 to 2.5 bar 2) Actuator ØD = 225 mm, A = 160 cm²
Valve spring force F 4400 N
Height H 410 465 592 600
2 to 5 bar Actuator ØD = 170 mm, A = 80 cm²
Valve spring force F 4400 N
Height H 410 465 592 615
4.5 to 10 bar Actuator ØD = 170 mm, A = 40 cm²
Valve spring force F 4400 N
Height H 410 465 592 615
8 to 16 bar Actuator ØD = 170 mm, A = 40 cm²
Valve spring force F 8000 N
Weight for version with rolling diaphragm
0.05 to 0.6 bar 24.8 25.9 32.5 34.7 38.5 56.1 63.8 73.7
SP range

Weight, based on cast


0.2 to 2.5 bar 20.6 22.8 28.9 31.1 34.9 52.5 60.2 70.1
iron 1), approx. kg
2 to 16 bar 13.2 14.3 20.4 23.1 26.4 44.0 51.7 61.6
Version with Type 2413 Bellows Actuator
Height H 550 605 732 755
2 to 6 bar Actuator ØD = 120 mm, A = 62 cm²
Valve spring force F 4400 N
Height H 550 605 732 755
Set point ranges

5 to 10 bar Actuator ØD = 120 mm, A = 62 cm²


Valve spring force F 8000 N
Height H 535 590 717 740
10 to 22 bar Actuator ØD = 90 mm, A = 33 cm²
Valve spring force F 8000 N
Height H 535 590 717 740
20 to 28 bar Actuator ØD = 90 mm, A = 33 cm²
Valve spring force F 8000 N
Weight for version with bellows actuator
A = 33 cm² Weight, based on cast 18.2 19.3 19.8 25.9 28.1 31.9 48.4 61.6 71.5
A = 62 cm² iron 1), approx. kg 22.6 23.7 24.2 30.3 32.5 36.3 60.5 68.2 78.1
1) +10 % for all other materials 2) Actuator with two diaphragms: 1 to 2.5 bar

T 2517 EN 5
Table 6: KVS coefficients and xFZ values · Terms for noise level calculation according to VDMA 24422, edition 1.89
Valve size KVS 1) KVS 1) KVS-ST 1
xFZ xFZ
Standard version Special version With flow divider
1 0.6
DN 15
4 0.5 3
1 0.6
DN 20 4 0.5
6.3 0.45 5
1 0.6
DN 25
8 0.4 4 0.5 6
4·8 0.5 · 0.4
DN 32
16 0.4 12
4·8 0.5 · 0.45
DN 40
20 0.4 15
4·8 0.5 · 0.4
DN 50
32 0.4 25
32 2)
0.4
DN 65
50 0.4 38
32 2) 0.4
DN 80
80 0.35 42
80 0.4
DN 100
125 0.35 66
1) KVS ≤4: valve without balancing bellows
2) Max. permissible ∆p: 25 bar

Valve-specific correction terms


– ΔLG · For gases and vapors: values according to Fig. 5
– ΔLF · For liquids:
∆LG [dB(A)] ∆LF = –10 · (xF – xFZ) · y
0 with xF ∆p KV
and y =
= p1 – pV KVS
-4
Terms for control valve sizing according to IEC 60534,
Parts 2-1 and 2-2:
-8
Seat Ø 1.0 0.8 0.6 0.4 0.2 – FL = 0.95; xT = 0.75
DN – xFZ · Acoustical valve coefficient
-12
– KVS-ST 1 · When a flow divider ST 1 is installed as a
-16 noise-reducing component
∆p Flow characteristic differences between valves with and
X= p
-20
1 valves without flow dividers do not occur until the valve
0 0.2 0.4 0.6 0.8 1.0 has passed through approx. 80 % of its travel range.

Fig. 5: Diagram · ΔLG for gases and vapors


2023-05-08 · English

Specifications subject to change without notice T 2517 EN

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