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EVTPL Lithium 2024

EVTPL was founded in 2018 as an associate company of Rocket Batteries India Private Limited. It is dedicated to manufacturing and producing lithium products to supply markets such as UPS, solar, and electric vehicles. This furthers the Make in India initiative by localizing end-to-end lithium products domestically. EVTPL has established R&D facilities and expanded production capabilities for lithium ion modules and batteries.

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0% found this document useful (0 votes)
182 views49 pages

EVTPL Lithium 2024

EVTPL was founded in 2018 as an associate company of Rocket Batteries India Private Limited. It is dedicated to manufacturing and producing lithium products to supply markets such as UPS, solar, and electric vehicles. This furthers the Make in India initiative by localizing end-to-end lithium products domestically. EVTPL has established R&D facilities and expanded production capabilities for lithium ion modules and batteries.

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qc3.chennai
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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ENERTECT VISION

TECHNOLOGIES PVT. LTD. (EVTPL)


“ENERTECT VISION TECHNOLOGIES PVT. LTD. (EVTPL)” is the Associate company of
Rocket Batteries India Private Limited & is founded in 2018 for Lithium range of
product.
This Division is dedicated for the manufacture & production of Lithium range of products
to cater to markets such as UPS, Solar & EV industry. This initiative completely follows
the Make In India Initiative by localizing end to end products in house.
Journey of Our group In lithium Industry. Entered into many long-term
supply contracts with OEMS to
Tied-Up with L.G. Chem – South BANKS and IT industry.
Korea for supply of High Voltage Entered in MOU for
“ENERTECT VISION TECHNOLOGIES PVT. LTD.”
System for Data Centre Application development of Indigenous
with our new division dedicated to lithium we
for UPS, NCM cells for EV Batteries of Defense &
catered the High Potential markets such as EV,
applications. Till date, having more Submarines with Mazgaon
UPS, Solar, Traction, etc developing new and
than 50% of the market share in the Docks. Another MOU with
Advanced products with only focus on Indigenous
High Voltage UPS System– Li-Ion RDSO for developing
input
Solution providers Indigenous Batteries for
Coaches lightings.

Established a R &D facility at Ambernath MIDC


(outskirts of Mumbai) for a step towards Expanded our facility with
assembling, manufacturing and testing of assembly setup of 10000 Sq
Lithium Ion modules / racks for various feet at Ambernath for the
Started 48V supplies
application. Also started supplying batteries to UPS & Other product lines for
for BTS application to
customers like Banks & Mfg units..Also various OEMs with a bouquet
Reliance Jio for Mini BTS. & BTS
Developed in house High Voltage System BMS in of Products for other
association with Ellithion USA. Land Allocation at segments
Murbad MIDC (Thane Dist.) for bigger assembly
lines for future

2014 2017 2019 2020 2021 2022


Warsaw, Poland

Shffield, UK

Istanbul, Turkey Seoul, South Korea


Plano, Texas, USA

Sharjah, UAE
Bangkok, Thailand
Manila, Philippines
Chandigarh Johor Bahru, Malaysia

Athurugiriya, Sri
Lanka Singapore
Nairobi, Kenya
New Delhi
Jakarta,
Indonesia
Jaipur Lucknow Guwahati

Indore Jamshedpur
Sydney, Australia
Ahmedabad Kolkata

Mumbai
Pune

Hyderabad

Bengaluru Chennai Head office

Kochi Regional offices

Branches
Specific Specific Specific
Energy Energy Energy

Specific Specific Specific


Cost Power Cost Power Cost Power

Life Span Safety Life Span Safety Life Span Safety

Performance Performance Performance

Specific Specific
Energy Energy

Specific Specific
Cost Cost
Power Power

Life Span Safety Life Span


Safety

Performance Performance
CYLINDRICAL TYPE PRISMATIC TYPE POUCH TYPE
• Chemistry: NCM,LFP • Chemistry: LFP • Chemistry: NCM,LFP

• Nominal Voltage: 3.7V, 3.2V • Nominal Voltage: 3.2V • Nominal Voltage: 3.2V, 3.7v

• Capacity range: 2.4Ah to • Capacity range: 20Ah to • Capacity range: 20Ah to


20Ah 200Ah 50Ah

• Size: 18650, 21700, 26650, • Size: Varies on cell capacity • Size: Varies on cell capacity
32650, 33140
• Application: EV,UPS • Application: UPS, telecom, • Application: UPS, telecom
Solar, EV
LITHIUM BATTERIES
PRODUCT INFORMATION
WHY LITHIUM?
Market is shifting from conventional lead Sr. No. Features Remarks
acid and VRLA batteries to lithium due to
several benefits as shown in table. Capacity can be designed to the exact
1. Flexibility requirement.
a. Smallest form factor, 40% less space is
required than VRLA
2 Form Factor b. Can be merged with UPS in single rack.
c. Best for EV application where size is big
constraint

Use of intelligent monitoring + management


3. BMS system for Lithium

4. Fast Charging 0.5 C to 1C charging Current capability


5. Monitoring Remote monitoring live performance for battery pack/
rack & remote accessibility of key product parameter.
5. Float service life @25oC 12 to 15 years
3500 - 6000 cycles at 80% DOD for LFP
6. No. of cycles
1000 – 1200 cycles at 80% DOD for NMC

7. Rate of discharge High for given application


8. Temperature 0 - 60oC
9. Usage Cycling /Float
10. Weight Around 50% Lighter as compared to VRLA
11. Warranty 5 years under standard condition

*pictorial for reference purpose only


LITHIUM vs VRLA

PARTICULARS LITHIUM BATTERIES VRLA BATTERIES


ENERGY DENSITY (WH/L) 250 100
SPECIFIC ENERGY (WH/KG) 150 40
1000 -1200 @ 80% DOD for NMC chemistry
CYCLE LIFE 300-400 @ 80% DOD
3500 - 6000 @ 80% DOD for LFP chemistry
TEMPERATURE SENSITIVITY Degrades significantly only above 60oC Degrades significantly above 40oC
TYPICALSTATE OF CHARGE WINDOW 80% 50%
100% @ 1C discharging 100% @ 20-hr
EFFICIENCY rate rate
98% @ 2C discharging 80% @ 4-hr rate
rate 60% @ 1-hr rate
VOLTAGE INCREMENT 3.7V / 3.2V per cell 2V per cell (12V battery)
AMPERE RANGE 2.6Ah to 150Ah (match exact requirement) 7Ah to 200Ah (limited range with fixed capacity)
WARRANTY 5 years 2 years
SERVICE LIFE 12-15 years (LFP) 3-4 years
COST PER CYCLE Rs. 43/ cycle (LFP) Rs. 102/ cycle
FORM FACTOR Low (40% less space than VRLA) High (requires more space)
CHARGING Fast charging ( recommended 0.5C charging rate) Slow charging (0.1C charging rate)
RATE OF DISCHARGE High as per cell selection Low
BMS Built-In Battery Management System External Battery Monitoring System
FLEXIBILITY Can be customized to exact requirement Standard rating products
SELF-DISCHARGE RATE Low Moderate
APPLICATIONS

Lower KVA UPS Application. Railway Coaches &


Signalling Application.

Higher KVA UPS & SOLAR Energy Storage & Solar


application. & Street Light
Application.
Electric Vehicle , Motive & Aviation Application
Forklift Application.

Marine & Submarine Wind & turbine Energy


Applications. Storage .

Machine Tools & Robotics , Defence Application.


UPS APPLICATION
LITHIUM BATTERY SOLUTION
HV & LV LITHIUM BATTERIES
Designed especially for UPS and Energy Storage System application, our Li-ion range
of high voltage capacity can be operated in two/ three wire system, namely “CENTER
TAP SYSTEM” as well.

EVTPL’S Li-ion batteries for UPS application have been developed and tested
especially for this application. BMS is made in-house as per the specific requirement
in cooperation with (Ellithion technology from USA) and it not only monitors the
battery pack but manages the battery pack on the parameters and working of each
battery pack right from cell level. EVTPL promotes make-in-India significantly and
so the packs are made at our local facility in Thane, India. Ensuring high quality cells,
in-house BMS and customer support we can give reliable products with upto five
years of standard warranty.

WHAT MATTERS TO EVTPL’S LI-ION BATTERY PACKS


Strict choice for cells
Full-featured BMS Rack
arrangement Three
level Safety

*pictorial for reference purpose only


HIGH VOLTAGE LITHIUM BATTERIES

STANDALONE RACK MOUNTABLE SOLUTION

HVL 192V 6AH (4U) HVL 192V 25AH (5U) HVL 240V 25AH (5U)

*pictorial for reference purpose only


HIGH VOLTAGE LITHIUM BATTERIES

MODULER RACK SOLUTION

HVL 240V 50AH HVL 480V 50AH HVL 480V 100AH


Rack size:- 15U Rack size:- 27U Rack size:- 42U
Module size:- 5U Module size:- 2U Module size:- 6U

*pictorial for reference purpose only


SALIENT FEATURES OF HV SERIES
▪ HVL 480V 100AH ▪ HVL 480V 50AH ▪ HVL 384V 100AH ▪ HVL 240V 50AH

Faster charging
capabilities Modular Rack for
storage optimization

Effective Heat
management system
Indigenous product
under Make in India

Cost effective due to


longer Cyclic Life

Advanced BMS
features with
Optimized Foot Print communications

*pictorial for reference purpose only


LOW VOLTAGE LITHIUM BATTERIES

STANDALONE RACK MOUNTABLE SOLUTION

EFL 72V 25AH (2U) EFL 72V 100AH (5U) EFL 96V 50AH (6U)

*pictorial for reference purpose only


LOW VOLTAGE LITHIUM BATTERIES

MODULER RACK SOLUTION

HVL 96V 50AH EFL 48V 500AH EFL 96V 500AH


Rack size:- 40U Rack size:- 40U Rack size:- 44U
Module size:- 6U Module size:- 6U Module size:- 6U

*pictorial for reference purpose only


BATTERY MANAGEMENT SYSTEM
State of the art BMS is developed in-house as per the requirement with technology from USA and it not only monitors
but manages the battery pack on the most complex parameters to provide the safety and stability.

The Key features are as follows –


• Performs monitoring, evaluation, communication, balancing and protection
• High Compatibility
• Minimal wiring
• Optimized current flow in the system
• Individual battery temperature is measured
• SOC/SOH indication

BMS Master has 2 data ports ; Rs 232 and CAN


CAN port converts the CAN receive and transmit lines, which are unidirectional to the CAN bus line.
The RS232 serial port connected to the Tx and Rx Pins. It can be connected to the PC through a converter. Pin 2; Tx output
Pin 3 Rx input
Pin 5 ground
The serial port is normally used for diagnostic and configuration.

*pictorial for reference purpose only


BATTERY MANAGEMENT SYSTEM

We are using the highest rated quality BMS which is software SOFTWARE BMS HARDWARE BMS
controlled with temperature sensor & other safety devices. BMS is a fully functional circuit PCM is a stand-alone
Unlike many other player using BMS & PCM with set parameter with software circuit with protective circuit and is purely
we are using full fledged BMS. hardware an electronic board analogical, this means there is
which is lot more advanced than no software integrated into it.
These hardware BMS are very basic controlled device with set a PCM, it contains a
parameters and are sometimes unable to strictly control the microcontroller with intelligent
lithium cells usage of such hardware BMS (PCM) is not fully safe. software integrated into it.

It offers the possibility to execute There is no possibility to get


Please find differentiation between full fledge software BMS & a complete diagnosis of the a precise status update
Hardware BMS. battery at any given moment. about the charging level of
the battery pack.

Ideally matched to work in It is not recommended for


high power Li-Ion battery high power high capacity
packs solutions.

Specifically
designed for Land Limitations in design for
based-power backup: UPS applications like UPS
ESS APPLICATION
SOLUTIONS WITH LITHIUM CELLS
HIGH VOLTAGE MULTIPLE RACK & MULTIPLE
MODULER LITHIUM BATTERIES SOLUTION

EVTPL has developed advanced battery solutions for Higher KVA ups
& large Energy storage requirements.

The Solutions are of module & rack types, which are connected in
combination of serial & parallel. These are stringently and
continuously controlled by most advanced battery management
system & are further supported by 4 layer safety aspects such as -
Software protection by BMS software, Hardware protection based on
temperature & Voltage thresholds, Battery breakers & Fire safety
devices.

We are offering the following solution


Range:- 192V – 960V
Capacities:- 20Ah – 1000Ah

*pictorial for reference purpose only


APPLICATION OF ESS

*pictorial for reference purpose only


FIRE SUPPRESSION SYSTEM
FOR LITHIUM BATTERY PACKS
TECHNICLE SPECIFICATION

*pictorial for reference purpose only


ESS DESIGN SYSTEM WITH FIRE SUPPRESSION SYSTEM

*pictorial for reference purpose only


EV APPLICATION
SOLUTIONS BY LITHIUM BATTERY
CUSTOMISED RANGE OF SOLUTIONS

ENERTECT’’s EV Li-ion Series is a Lithium Series Batte ry


which is specially designed for electric vehicles whi ch
requires DC power source such as E-Rickshaws, E-Bikes, E-
Cars and also for golf cart and other low speed elect ric
carts.

Backed up with LG Chem Korea, the EV Li-ion Series adop ts


the leading Lithium Ion technology to ensure the
batteries with features of long cyclic life, large curre nt
discharge capability, high reliability and safety and
environmentally friendly. This is a battery pack Technology
of EVTPL which is customized as per the requirement.

Serving for over 10 OEM’s across India, we have designe d,


manufactured and tested variety of Li-ion battery packs and
successfully gave solutions to E-bike, E-ricksh aw
manufacturers keeping the safety as our priority. We have
designed IP rated cabinets also as per customers
requirement.

*a customised solution with IP65 cabinet design

*pictorial for reference purpose only


EV BATTERY SOLUTIONS

PRODUCT MIX
APPLICATION CHEMISTRY Voltage Range Ampere Power
(V) (kwh)
Range (A)
E-bike NCM 48V – 72V 20Ah – 40Ah 1 kwh – 3kwh

E-rickshaw/ E- auto NCM/ LFP 48V – 72V 50Ah – 150Ah 2.4 kwh – 10Kwh

E-4 wheeler/ E- bus LFP 48V – 96V 100Ah – 150Ah 4.8kwh – 14kwh

E-cycle NCM/LFP 12V – 36V 6Ah – 18Ah 0.072kwh – O.65kwh


MAIN APPLICATIONS:

• E-cycle
• E-bikes
• E-rickshaw/ E-auto
• Electric 4-Wheeler
• Electric Golf Carts
• Electric Bus

*pictorial for reference purpose only


FULL FEATURED BMS
BMS not only can actually check the voltage of single cell,
temperature, etc, but also can calculate the SOC, SOH and
some other parameters. And it can keep the consistency of
each single cell by balancing unexpectedness.

• BMS is in-built with out battery pack solutions.


• We have BMS for every system from 12V to 96V.
• Advanced tech. BMS for application like E-bike and E-
rickshaw with 48V and 60V systems.
• Optional Bluetooth option in BMS to keep track of all
the power consumption in the pack along with 15S BMS
showcase of EV speed and range.
Protection functions in BMS –
• Over charge Voltage Protection
• Over discharge Voltage Protection
• Over current protection
• Temperature Protection
• Balance Function
• Short Circuit Protection
• Under Voltage Protection

19S BMS
GPS + TELEMATICS & CHARGERS
We also provide GPS + telematics solutions for fleet
operators in EV who have to keep track of all their vehicles.
Following are the features of our
GPS device –
• Vehicle tracking
• Trip creation
• Vehicle details like Voltage, Speed, etc
• Immobilization and mobilization and reporting
• Geofence creation and tracking alerts
• Alerts creation and tracking

We provide chargers manufactured and designed in India itself.


These chargers are specially only for Lithium-ion battery packs.
Features –
• Product Mix: 48V to 72V and 10A to 40A.
• CVCC Charging and SMPS based Battery Charger
• Wide Input Supply Range, Withstand up to 320VAC
• Protections: Short Circuit / Over load / Over Voltage / Over Temperature
• Battery Reverse Polarity Protection
• LED Indication for MAINS ON, Charging status in percentage
• 100% Full Load Burn in test
REMOTE MONITORING BMS DASHBOARD
DATA FROM BATTERY
BATTERY LOCATION
CELL VOLTAGE
BATTERY TEMPERATURE DATA
BATTERY PERFORMANCE REPORT
RAILWAY COACH & OTHER APPLICATION
SOLUTIONS WITH LITHIUM CELLS
BATTERY SOLUTIONS FOR RAILWAYS

PRODUCT MIX
APPLICATION CHEMISTRY
Voltage Range Ampere Range Power
(V) (A) (kwh)
Backup Application for Sub
LFP 48v-110v 200 ah 4.8 Kw to 22 Kw
station
Signaling System &
track circuit & LFP 6v-24v 80 ah -200 ah 0.5kwh & above
Audio frequency.
Batteries for Ac non Ac
Coaches LFP 110v 100 ah to 1400 ah 4.8kwh & above

*pictorial for reference purpose only


LITHIUM BATTERY TRACTION APPLICATION
No. Item Description
1 Cell Specification 3.2V 50Ah
3.2V 80Ah
3.2V 100Ah
2 Module Capacity 24V 300Ah
24V 200Ah
48V 300Ah
3 System Capacity 200Ah ~ 600Ah
Voltage Platform
24V/36V/48V/
4 for Battery
72V/96V
System
Particulars Li-ion VRLA
Charging time required 2-3 hours 16 hours
Regular maintenance None Every 2-3 months
Top up required No Yes. Every week
Manpower required for No Yes. Daily
servicing required
Life cycle 2000-2500 600-800
Return on Investment High Low

*pictorial for reference purpose only


HOME SERIES

MODEL CHEMISTRY, CELL WARRANTY


EFL 6V 5.5 AH LFP 5 years

EFL 12V 5.5Ah LFP 5 years

EFL 12V 9.6Ah (compact) LFP 5 years

EFL 12V 11Ah (compact) LFP 5 years

EFL 12V 11Ah LFP 5 years

EFL 12V 100Ah LFP 5 years

EFL 12V 150Ah LFP 5 years

EFL 12V 200Ah LFP 5 years

*pictorial for reference purpose only


OUR PROCESS

QUALITY SORTING ASSEMBLY TESTING DISPATCH


CHECK
OUR FACILITY

CYLINDRICAL CELL
AUTOMATIC SPOT CYLINDRICAL
SORTING MACHINE
MACHINE CELL TESTER

*pictorial for reference purpose only


OUR FACILITY

CYLINDRICAL CELL ENVIRONMENT TEST DISCHARGER IR TESTER (QC)


SORTING MACHINE CHAMBER MACHINE
(PACK LEVEL)

*pictorial for reference purpose only


OUR FACILITY

PRISMATIC CELL
BMS TESTER CELL TESTER SORTING MACHINE

*pictorial for reference purpose only


DO’S & DON’TS OF LITHIUM BATTERIES
The storage battery is delivered in a condition completed with initial charge of 50%. Do follow given
sequence before putting battery into service. Provide sufficient ventilation and keep the storage battery
away from sparks and fire drawn near.

Unpacking and Installation and Storage Conditions Other cautions


Inspection Connection
1. Inspect for any damage to the 1. Install it in the stipulated time 1. Storage temperature should 1. Clean the battery with lightly / mild
packing. recommended. always be maintained at 25 semi wet cloths.
degree Celsius
2. Perform the unpacking at a 2. Always avoid installation of 2. Do not dismantle or repair.
place adjacent to the battery batteries close to a heat 2. The battery should be
installation location. source. installed within 60 days from 3. Do not throw in fire
the date of dispatch or 4. Ensure proper ventilation and
3. Handle with care 3. Carefully install the + &
should be recharged circulation of air.
- terminals.
adequately before
installation, 5. Avoid touching to electrically
conductive part by bare hands.
6. It is very important to isolate the
battery in open space if it is in
discharge and the temperature is
rising abnormally.
CERTIFICATIONS & AWARDS

EVL 48V 24Ah

EVL 48V 100Ah


OUR BUSINESS ASSOCIATIONS
UPS SEGMENT

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