WELDER AND SHEET METAL RAW MATERIAL STATUS

S No LO No Practical Name Raw Material A/U Qty Remarks

Open corner joint on MS plate 10mm thick in

1 1.3.42 MS plate 10mm thick,2Feetx2Feet Nos 2
vertical position (3F)-(SMAW-15)
Pipe welding - Elbow joint on MS pipe ø50mm
MS pipe ø50mm and 3mm wall
2 1.3.43 and 3mm wall thickness in flat position (1G)- Nos 1
thickness lenth 20feet
(OAW-14)

Pipe welding 'T' joint on MS pipe ø50mm and MS pipe ø50mm and 3mm wall
3 1.3.44 Nos 1
3mm wall thickness in flat thickness
position (1G) - (OAW-15)

4 1.3.45 Single "V" butt joint on MS plate 12mm thick in Nos 25

vertical position (3G)-(SMAW-16)

M.S. pipe ø50mm and 3mm wall

5 1.3.46 Pipe welding 45° angle joint on (1G)- Nos 25
thickness
(OAW-16)

6 1.3.47 Straight line beads on MS plate 10mm thick in MS plate 10mm thick Nos 25
over head position (SMAW-17)

Pipe flange joint on MS plate with MS pipe MS pipe ø50mm × 3mm wall
7 1.3.48 Nos 10
ø50mm × 3mm wall thickness thickness
(1F) (SMAW-18)

8 1.3.49 Fillet - "T" joint on MS plate 10mm thick in over MS plate 10mm thick Kg 1
head position (4F)-(SMAW-19)

Pipe welding butt joint on MS pipe ø50mm and MS pipe ø50mm and 5mm wall
9 1.3.50 Nos 10
5mm wall thickness in 1G thickness
position (SMAW-20)

10 1.3.51 Fillet - lap joint on MS plate 10mm thick in over MS plate 10mm thick Nos 2
head position (4G)-(SMAW 21)

11 1.3.52 Single "V" butt joint on MS plate 10mm thick in MS plate 10mm thick Nos 30
over head position (4G)-(SMAW-22)
S No LO No Practical Name Raw Material A/U Qty Remarks

Pipe butt joint on MS pipe ø50mm wall MS pipe ø50mm wall thickness
12 1.3.53 Nos 30
thickness 6mm (1G Rolled) position 6mm
(SMAW-23)

Square butt joint on stainless steel sheet 2mm

13 1.3.54 stainless steel sheet 2mm thick Nos 30
thick in flat position (1G)
(OAW-17)

14 1.3.55 Square but joint on stainless steel sheet 2mm stainless steel sheet 2mm Nos 30
thick in flat position (SMAW-24)

15 1.3.56 Square butt joint on brass sheet 2mm thick in brass sheet 2mm thick Nos 30
flat position (OAW-18)

Square butt and lap joint on M.S. sheet 2mm

16 1.3.57 M.S. sheet 2mm thick Nos 30
thick by brazing in flat position
(OAW-19)

17 1.3.58 Single "V" butt joint on cast iron plate 6mm thick cast iron plate 6mm thick Nos 30
in flat position (1G) (SMAW 25)

18 1.3.59 MS plate 10mm Nos 30

Arc gouging on MS plate 10mm thick (AG-01)

Square butt joint on aluminium sheet 3mm thick

19 1.3.60 aluminium sheet 3mm thick Nos 30
in flat position (OAW-20)
Bronze welding of single "V" butt joint on cast
20 1.3.61 iron plate 6mm thick plate cast iron plate 6mm thick Nos 30
(1G) (OAW-21)
Top 2.5"x1.5" Nos 60 ft
Track ( for rolling of wheels) Nos 30 ft
Handle section Nos 50 ft
Inter locking section Nos 50 ft
H section Nos 30 ft
Wheels Nos 12 pcs
1 2.4.82 Slide window Lock Nos 3 set
Track Rubber / Wool 4mm Nos 40ft
Screw Nos 1 pkt
Glass 4mm Nos 5
Star bit 1.5 , 2.5 Nos 2 pcs
Screw 6*60 sut Nos 1pkt
S No LO No Practical Name Raw Material A/U Qty Remarks

Aluminium cutting wheel 14 inc Nos 2 pcs

Singal leg door panel 1.7" Nos 40 ft
Double leg door panel 1.7" Nos 40 ft
Double leg door panel 3.25" Nos 20ft
Middle panel 3.25" Nos 20ft
Bottom panel 3.75" Nos 40ft
Aluminium angle 1.5" Nos 20 ft
Door handle Nos 6 pcs
2 Aluminium Door (Batch size 5,5,4)
Chatkani (towerbolt) Nos 6pcs
Beading (clip) Nos 12 pcs
rubber beading 5mm Nos 80 ft
ACP sheet 5mm 3'*6' Nos 3 pcs
Self screw 8*9 hed (hut) Nos 1pkt
Star bit1.5 , 2.5 Nos 3 pcs
Acp sheet cutter Nos 2 pcs
Pipe bending one of end by cold method on MS pipe half inch dia , 20 feet Nos 1
3 2.2.57
another end Nos 1
4 2.2.58 Pipe bending by hot method MS pipe half inch dia , 20 feet Nos 1
MS pipe half inch dia , 20 feet Nos 1
Thickness of tube of equal diameter "T" pattern
5 2.2.60
coupling in the method GI sheet 0.6mm thick,3feetx3feet Nos 1
Internal threading of through holes using hand MS pipe 3/4" dia,20feet Nos 1
6 2.2.62
tapes MS pipe half inch dia , 20 feet Nos 1
Buffing wheel Nos 5
7 2.2.68 Buffing and pollishing Pollishing wheel Nos 5
Pollishing powder Kg 1
Brass sheet 1mm thick 2feetx2feet Nos 1
8 2.2.73 Rediator repair
Unserviceable rediator Nos 1 From Automobile
Unserviceable silencer Nos 1 From Automobile
9 2.2.74 Silencer repair
Cast iron welding rod Pkt 1
 RAW MATERIAL OF SHEET METAL & WELDER : BATCH II & STORE KEEPER

S No LO Practical Name Raw Material A/U

Marking and cutting of "V" MS sheet 0.6mm thick
1 1.2.06 NOS
notches and profile 3feetx6feet
Single hemming on the straight MS sheet 0.6mm thick
2 1.2.07 NOS
edge by hand process 3feetx3feet
GI Sheett 0.5mm thick
3 1.2.08 Double hemming by hand process NOS
3feetx3feet
GI Sheet 0.5mm thick
4 1.2.09 Practice on locked grooved joint NOS
3feetx5feet
GI sheet 0.5mm thick
5 1.2.10 Practice on pane down seam NOS
3feetx5feet
Practice on knocked up seam MS sheet 0.6mm thick
6 1.2.11 NOS
(Single & Double Seam) 3feetx3feet
MS sheet 0.6mm thick
7 1.2.12 Practice on snap locked seam NOS
3feetx3feet
GI S heet 0.5mm thick
8 1.2.13 Practice on pittsburgh seam NOS
3feetx3feet
Make the Pittsburg joint on a GI sheet 0.5mm thick
9 1.2.14 NOS
folding machine/bar folder 3feetx3feet
MS sheet 0.5mm thick
10 1.2.15 Forming frustum of cone NOS
3feetx6feet
Making a taper chute square to GI sheet 0.5mm thick
11 1.2.16 NOS
rectangle transistor 3feetx5feet
Making a taper chute square to GI sheet 0.5mm thick
12 1.2.17 NOS
round transition 3feetx5feet
GI sheet 0.5mm thick
13 1.2.18 Making a mug NOS
3feetx5feet
GI sheet 0.5mm thick
14 1.2.19 Making a scoop NOS
3feetx5feet
GI sheet 0.5mm thick
15 1.2.20 Making a Measuring Can NOS
3feetx5feet
GI sheet 0.5mm thick
16 1.2.21 Making a straight edge wiring NOS
3feetx3feet
Making a false wiring at straight GI sheet 0.5mm thick
17 1.2.22 NOS
edge 3feetx3feet
Punching holes using a solid GI sheet 0.5mm thick
18 1.2.23 NOS
punch 3feetx2feet
GI sheet 0.5mm thick
NOS
19 1.2.24 Single riveted lap joint 3feetx2feet
MS snap rivet Pkt
Double riveted lap joint (Chain MS sheet 0.6mm thick
20 1.2.25 NOS
Seam) 3feetx3feet
 MS sheet 0.6mm thick
Double riveted lap joint (Zig Zag NOS
21 1.2.26 3feetx2feet,
Seam)
Thinned edge copper rivet Pkt
Aluminium sheet 1.75mm thick
NOS
, 3feetx5feet
Making a dust pan (Handle
22 1.2.27 Snap head rivet Pkt
Riveted dust pan)
Aluminium tube inner dia 4mm
NOS
15 feet
GI sheet 0.8mm
NOS
thick,3feetx6feet
Making a fire bucket by lap riveted
23 1.2.28 Snap head MS rivet Pkt
joint
Aluminium tube inner dia 4mm
NOS
15 feet
Induction Training Safety in
24 1.3.01 Nil
welding practice
Soft solder Bar 60:40 kg
GI sheet 0.5mm
NOS
25 1.3.02 Soldered lap joint thick,3feetx3feet
Zink chloride acid Ltr
Kerosene Ltr
GI sheet 0.5mm
NOS
26 1.3.03 Soldered sunk lap joint thick,3feetx3feet
Soft solder Bar 60:40 kg
Tinned sheet 0.5mm
NOS
27 1.3.04 Single plated soldered butt joint thick,3feetx2feet
Tinman's solder kg
Steel sheet 0.5mm
28 1.3.05 Sweat soldered lap joint NOS
theck,2feetx2feet
GI sheet 0.8mm
29 1.3.06 Make a store box (By soldering) NOS
thick,3feetx6feet
GI sheet 0.5mm
Make an oil can (By hand NOS
30 1.3.07 thick,3feetx3feet
process)
Soft solder Bar 60:40 Kg
GI sheet 0.5mm
NOS
thick,3feetx6feet
Induction Training Safety in
31 1.3.08 Tinned sheet 0.5mm
welding practice,Make a funnel NOS
thick,3feetx4feet
GI wire 2mm thick, Kg
GI sheet 0.6mm thick,
Make a joint 90º elbow joint two 3feetx6feet NOS
32 1.3.09
equal diameter pipes
Soft solder Bar 60:40 kg
GI sheet 0.6mm thick,
Make a 90º ‘T’ joining two equal NOS
33 1.3.10 3feetx6feet,
diameter pipes
Soft solder Bar 60:40 kg
 GI sheet 0.6mm thick,
Make a 90º ‘T’ pipe joint of un- NOS
34 1.3.11 3feetx6feet
equal diameter pipes
Soft solder Bar 60:40 kg
GI sheet 0.6mm thick,
Make a 60º ‘T’ pipe joint of un- NOS
35 1.3.12 3feetx6feet
equal diameter pipes
Soft solder Bar 60:40 kg
GI sheet 0.6mm thick,
Make a square section segmental 3feetx6feet NOS
36 1.3.13
quarter bend pipe
GI wire 2mm thick, kg
GI sheet 0.6mm thick,
Make a tapered lobster back bend 3feetx6feet NOS
37 1.3.14
90º from oblique cone
Soft solder Bar 60:40 kg
GI sheet 0.6mm thick,
38 1.3.15 Make a square duct elbow NOS
3feetx6feet
GI sheet 0.6mm thick,
NOS
39 1.3.16 Make a conical hopper 3feetx6feet
GI wire 2mm thick, kg
Oxygen cylinder with gas NOS
40 1.3.18 Types of Oxy-acetylene flames
Actyline cylinder with gas NOS
41 1.3.19 Setting up of arc welding plant Nil
3.15 mm ø/4.00 mm ø M.S.
Pkt
Striking, maintaining of arc and electrode
42 1.3.20
laying short beads MS sheet 0.5mm
NOS
thich,2feetx2feet
MS sheet 2mm
NOS
43 1.3.21 Fusion run with filler rod thick,2feetx2feet
Filler rod Kg
Fusion runs without filler rod in flat MS sheet 2mm
44 1.3.22 NOS
position thick,2feetx2feet

MS sheet 2mm
Making a false wiring at straight NOS
45 1.3.23 thick,2feetx2fee
edge
Filler rod Kg

STORE KEEPER ONE WEEK

Single hemming on the straight MS sheet 0.5mm
1 1.2.07 NOS
edge by hand process thich,2feetx2feet
Marking and cutting square MS sheet 0.5mm
2 1.1.06 NOS
notches and profile thich,2feetx6feet
Deposit straight line bead on ms MS plate 2mm thick,
3 1.1.08 NOS
plate in flat position 2feetx2feet
Fillet joint on ms 10mm thick in MS plate10mm thick,
4 1.1.20 NOS
flat position 2feetx2feet
 3.15 mm ø/4.00 mm ø M.S.
Pkt
electrode
Mini Group Project - Repair of a
5 1.1.10
Metal Structure / Wheel Barrow
TORE KEEPER

Qty Remarks

1
1
1
1
1
1
1
1

2
1
1

1
1
1
5
1
1
1
1
1

1
1
1

1
5
1
1

1
1
1
1
1
1
2
1
1
1

1
2
1
1

1
1
1

1
3
 RAW MATERIAL OF SHEET METAL & WELDER : BATCH I & II

S No Nomenclature A/U Qty Remarks

1 MS plate 10mm thick 2Feetx2Feet Nos 11

MS pipe ø50mm and 3mm wall thickness
2 Nos 8
lenth 20feet
3 MS plate 12mm 2Feetx2Feet Nos 3
MS pipe ø50mm and 5mm wall thickness
4 Nos 4
lenth 20feet
MS pipe ø50mm wall thickness 6mm lenth
5 Nos 4
20feet
6 Stainless steel sheet 2mm thick 2feetx2feet Nos 4

7 Brass sheet 2mm thick 2feetx2feet Nos 2

8 Cast iron plate 6mm thick2feetx2feet Nos 4
9 Aluminium sheet 3mm thick 2feetx2feet Nos 2
10 MS pipe half inch dia , 20 feet Nos 7
11 Pipe cutter wheel 14 inch Nos 3
12 Buffing wheel Nos 5
13 Pollishing wheel Nos 5

14 Pollishing powder Kg 1

15 Brass sheet 1mm thick 2feetx2feet Nos 1

16 Cast iron welding rod Pkt 1

17 3.15 mm ø/4.00 mm ø M.S. electrode Pkt 30

18 MS snap rivet Pkt 3
19 Pop rivet Pkt 1
20 Thinned edge copper rivet Pkt 1

21 Aluminium sheet 1.75mm thick , 3feetx5feet Nos 1

22 Aluminium tube 4mm inner dia 15 feet Nos 1
23 Soft solder Bar 60:40 Kg 8

24 Zink chloride acid Ltr 1

25 Kerosene Ltr 5
26 GI wire 2mm thick, Kg 6
27 Oxygen cylinder with gas Nos 4
28 Actyline cylinder with gas Nos 3
29 Filler rod Kg 1
30 Organ Cylinder with gas Nos 1

31 Co2 Cylinder with gas Nos 1

32

33

34

35

36

37

38

39

40
 RAW MATERIAL REQUIRED FOR RACM WORKSHOP
S
Topic Name LO Qty A/U Remarks
No
1 G.I sheet 0.5mm, 3 feet x 5 feet 1.1.10 1 Nos
2 Tinman's rivets No.14 1.1.11 2 Pkt
3 MS equal channel 75x40x155 mm 1.1.06 20 Piece
4 Brazing rod 1.4.42 2 Pkt
Sheet metal
5 Acetylene canister portable 1.4.37 20 Nos
& Welder
6 Hacksaw blade 1.1.06 10 Nos
7 MS round rod 10mm x 150mm length 1.1.07 20 Piece
8 Sheet steel ISST 55x0.5x105mm 1.1.11 4 Piece
 RAW MATERIALS REQUIREMENT FOR BATCH II

Ser No Practical name Lo No

1 Practice on soldering and brazing 1.3.29

2 Practice on making gaskets 1.3.30

3 Practice on marking and drilling 1.3.31

4 Practice on forming internal & external threads 1.3.32

5 Practice on reaming a hole 1.3.33

6 Practice on making rectangular tray 1.3.34
7 Practice on pipe bending and pipe fitting 1.3.35

8 Practice on soldering & brazing of pipes 1.3.36

9 Practice on soldering wires 1.4.37

11 Practice on arc welding 1.5.52

12 Practice on gas welding 1.5.53

IALS REQUIREMENT FOR BATCH II

Items Reqd Qty A/U Remarks

Brass road ( 2.38 mm x 300 mm) 15 Nos
Flux powder 500 gm 1 Nos
Oxygen gas 1 Cyl
Acetylene cylinder 1 Cyl
Solder wire 15 Pkt
A4 Gasket paper 0.80mm thickness 15 Nos
MS Block 50x 50x 25 mm 15 Nos
MS Block 50x 50x 25 mm 15 Nos
MS road 10x 100 mm 15 Nos
MS road 10x 100 mm 15 Nos
MS Sheet 0.5 mm (3 x 5 feet) 1 Nos
Round pipe 50 mm dia X 3WTx 20 ft 1 Nos
Brass road ( 2.38 mm x 300 mm) 15 Nos
Flux powder 500 gm 1 Nos
Solder wire 15 Pkt
Welding road 1 Pkt
5mm MS plate (2 ft x 2ft) 1 Nos
MS Filler road 2mm dia 1 Pkt
Oxygen gas 1 Cyl

Acetylene cylinder 1 Cyl

 RAW MATERIAL REQUIREMENTS FOR BATCH II A

Ser No Practical Name LO No

1 Practice on marking and drilling in metal surface 1.3.22

2 Cut internal threads in blind hole by using tap 1.3.23

3 Cut external threads by using dies 1.3.24

4 Practice on crimping and soldering of wires 1.3.25

L REQUIREMENTS FOR BATCH II AUTO

Raw materials Reqd Qty A/U Remarks

MS block 50 x 50 x 25mm 15 Nos
MS block 50 x 50 x 25mm 15 Nos
Brass rod (2.38 mm x 300mm) 15 Nos
MS filler rod 2mm dia 1 Pkt
Oxygen gas 1 Cyl
Acetylene cylinder 1 Cyl
MS rod (10 x 100mm) 15 Nos
Welding rod 2 Pkt
MS plate 5 mm (2 ft x 2 ft) 2 Nos
Flux powder 500 gm 1 Nos
Solder wire 15 Pkt