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ProMtrac
Cooling Tower
Water Treatment Controller

Quick Start Guide

SPARE PARTS
7500979 COND/TEMP/FLOW ASSEMBLY (Probe only 7761529)
7500980 COND/TEMP/FLOW ASSEMBLY HIGH PRESSURE (Probe only 7761533)
7500850 FUSE
7500790 4-20mA OUTPUT DRIVER CARD
7500791 pH or ORP DRIVER CARD
7500792 4-20mA ISOLATED INPUT DRIVER CARD
7500789 MAIN ELECTRONIC CIRCUIT BOARD
7500727 LITTLE DIPPER FLUOROMETER
7500725 100 PPB CALIB FLUOROMETER CALIUBRATION STANDARD
ProMtrac Quick Start Guide

INSTALLATION
Mount the controller on a wall at eye level in an environment free of dust and condensation. Temperature limits are 32o to
120o F. Enclosure is rated Nema 4X. Power supply requirements are 120 VAC 60 Hz – a power cord is supplied with
the controller. Inputs and Outputs are field wired through the connectors on the bottom of the controller box. Not all I/O
is used so only the accessories required for the application should be terminated. To access the terminals remove the
lower panel by loosening the two screws in the lower left and right corners, and lifting the bottom panel outward. Follow
the wiring convention shown below which is on the back of the bottom panel.

Low Tank Level

I/O Naming & Numbering
OR Mechanical Inputs & 4-20mA Outputs are letters A to K
Flowswitch ‘J’ Control Relays are numbered 1 to 5
Tower Conductivity ‘A’
Make-up Conductivity ‘B’
Cond:Mkp Flow Cond:Twr Water Meters Alarm Relay4 Relay3 Relay2 Solenoid AC Power
R B G pH IN R B G +12 MU BD 5A 5B 4A 4B 3A 3B 2A 2B NC NO LF Line
ORP IO1 IO2
A&B
Ethernet

Relays ‘2’ to ‘5’

IN Bleed water meter ‘I’ Bleed Relay ‘1’

pH or ORP Input ‘C’

Make-up meter ‘H’

1st 4-20mA Output
OR 4-20mA Input ‘D’
2nd 4-20mA Out ‘E’

Input ‘G’ may be used for the result of a chemical

Manual Input ‘G’ test, hardness, ppm... it’s logged and alarmed
like any other sensor value

Water Temperature ‘F’ Inputs ‘F’ & ‘K’ are part of the data stream from the
digital tower conductivity sensor connected to
Thermal Flowswitch ‘K’ input ‘A’. They are individually logged & alarmed.

DOOR LED DISPLAYS

Lights on the controller top panel indicate relay and system status.

Output Relays 1 to 5 System

RED = alarmed BLUE = OK, flow, no alarms

FlashRED = OFF stopped by user FlashBLUE = OFF, no flow

GREEN = ON RED = alarmed

FlashGREEN = Priming or Test FlashRED = Load fuse fails

GREEN = OFF, USB drive inserted

FlashGREEN = Upload complete,

remove drive

ProMtrac_QSG 5/13 2
ProMtrac Quick Start Guide

DOOR LCD DISPLAY

All information and menus are displayed by the 4 line LCD on the controller door. Additionally there are up to five relay
lights indicating relay status and one system light. A browser connection offers a graphical HMI view.

Tower conductivity,
Rotate for Always displays
user menus

Optional sensors
ORP & Flourescent in this Tower 1234uS 74.6F
example alternate 386.4 mV 420 ppm
with time-date Alarm & flowswitch
OK, No Alarms Status, alternate
STRTUP STATUS

Press F1, STARTUP

to walk thru
first time setup wizard If passwords turned ON, Press F3, STATUS
F2, LOGIN displayed. If To scroll thru all I/O
logged in F2, LOGOUT Prime, Configure, Alarms...
displayed.

USB DRIVE
The USB port allows the use of a flash drive to download a configuration file for an application, upload and save a
configuration file, upload data, and store the user and browser manual for easy reference (see section 12 of the user
manual).

NAVIGATION

Changing configurations, setpoints, and alarms is possible using either the keypad/knob on the front of the controller or by
using the browser. The browser can be used via a laptop connected directly or through Internet Explorer using the
controller’s Ethernet port (recommended for configuration).

(1) Keypad and knob (see user manual section 1.2) (2) Browser (see separate browser manual)
PRESS
Bleed Solenoid
Sensor & Controls
Step-by-Step Auto-Off-Prime
Start-up Configure
PRESS
STRTUP STATUS Inhibitor Pump

Power ON Display
Tower 1234uS 74.6F PRESS
Conductivity

EXIT User Menus

PRESS
Make-up Meter
PRESS
Adjust Setpoints

PRESS
Inhibitor pump
PRESS
Calibrate
PRESS
ORP Sensor

PRESS
Adjust Alarms PRESS
Biocide ‘A’

PRESS
PRESS Biocide ‘B’
Biocide Events

PRESS
Bleed Solenoid
PRESS
Configure Outputs PRESS
Brominator

PRESS
PRESS Bleed Solenoid
System Settings

PRESS
Inhibitor Pump

ProMtrac_QSG 5/13 3
ProMtrac Quick Start Guide

CONFIGURATIONS

Inhibitor Control Method Options (see section 6 of user manual):

(1) Make up meter – Make-up water meter measures untreated water coming into tower system. User enters
ppm inhibitor target set point to be maintained. Maintains a fixed volume ratio of make-up water to inhibitor.

(2) Bleed & Feed - Whenever the Cooling Tower bleeds water the Chemical pump adds inhibitor. Whenever you
open the solenoid valve to bleed down the tower you add chemical at the same time. Some of the chemical goes
down the drain. If you know bleed rate you can feed to compensate for lost inhibitor.

(3) Bleed then Feed - The Chemical Pump adds inhibitor for as long as the Cooling Tower bleeds water AFTER
the bleed has turned off. If you bleed the tower for five minutes, you’ll pump chemical for five minutes as soon as
the bleed finishes. You’re never pumping chemical down the drain.

(4) Bleed meter – Bleed water meter measures treated water discharged from the tower. User enters ppm inhibitor
target setpoint to be maintained. Maintains a fixed volume ratio of bleed water to inhibitor.

(5) Percent Time – Pump feeds for percentage setpoint time on while flow switch is on. User sets mL/min for
constant feed rate. Chemical feed is independent of conductivity control. Provides slugging for start-up
passivation and accurate base feeding for sites with maintenance problems.

(6) Fluorescent ppm - Pump feeds based on a ppm setpoint of fluorophore in the inhibitor chemical to be dosed.

Bleed Solenoid (see section 6 of user manual):

Can be controlled by conductivity, make-up/bleed meter, tower/make-up ratio, make-up meter, percent time

Oxidizing Biocides (see section 6 of user manual):

Set up schedule for timed feeds, set pre-bleed time, change ORP setpoint (if ORP sensor used)

Non-Oxidizing Biocides (see section 6 of user manual):

Set up schedule for timed feeds, set pre-bleed time, set lockout times

Water Meters (see section 6 of user manual):

View and modify meter type, scaling, zero meters

4-20 mA outputs (see section 6 of user manual):

Optional based upon additional card, select 0-100% = 4-20 mA for sensor values, manual out option

BIOCIDE EVENTS
Set up 28 day event schedules for start and end times for Biocide A and Biocide B (see section 5 of user manual):

ADJUST SETPOINTS
Adjust bleed solenoid valve operation and inhibitor pump based upon control method (see section 2 of user manual):

ADJUST ALARMS
Adjust alarm points & limits for conductivity, inhibitor pump, makeup meter, bleed solenoid (see section 4 of user manual):

ProMtrac_QSG 5/13 4