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D I S T R I B U T I O N S O LU T I O N S

SEN Plus
Reliable low-voltage
switchgear solutions
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SEN Plus, a complete solution

From power distribution to sophisticated

intelligent motor control applications, SEN Plus
is the ideal solution. Robust design, technical
excellence and state-of-the-art safety features
make SEN Plus the obvious choice for electrical
installations in all different environments,
or whenever reliable power distribution,
process continuity and optimal equipment
availability are critical.

As part of the ABB Distribution Solutions

portfolio, SEN Plus' safe, reliable and efficient
system helps distribute, protect and control
electricity worldwide.
TA B L E O F C O N T E N T S 3

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Table of contents

04 Why SEN Plus?

05 Markets

06 Safety

07 Certification

08 – 09 Benefits of SEN Plus

10 –11 All for your safety

12–13 Comprehensive distribution

solutions

14 –15  Standard applications

16 –17 Dimensions

18 Technical data
4 S E N P L U S R E L I A B L E LO W - V O LTA G E S W I TC H G E A R S O LU T I O N S

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Why SEN Plus?

Boundaryless Fast delivery

Fully DEKRA certified assemblies up Fast and efficient assembly techniques
to 6300A for power distribution and secures fast deliveries and customer
motor control as per IEC 61439-2 / satisfaction.
EN 61439-2. Enables usage in a global
environment. Resistant
Product design and epoxy powder
Production environment coating provides a shock and scratch
Certified to IEC 60529 for IP30 - IP54 resistant design. Minimizes damage
arrangements. Enables the installation during installation.
of the equipment in a range of
environmental conditions. Lower investment
Central design and ongoing testing
Safe modifications to the latest standards. Lowers
Up to Form 4B as per IEC 61439-2 investment costs.
Facitlitates safe modification under
energized conditions. Environmental benefits
Control of waste and packaging
Functional floor space reduces manufacturing processes,
Allows maximum utilisation additional power monitoring features
of functional floor space provide energy saving opportunities.
in building services.
 MARKETS 5

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Markets
The SEN Plus system has been designed from the outset based on customer
requirements. The result is a product that offers unrivalled flexibility and user safety,
backed up by comprehensive testing and support for many specific applications.

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Buildings, machinery and processes Flexible system to suit your requirements

Commercial SEN Plus system can meet the most demanding

• Small and large offices requirements from high current applications up
• Warehouses to 6300A down to motor control applications for
• Shopping malls a few kW. Furthermore the system is available in
• Schools different configurations, which include:
• Hospitals • Fixed, plug-in, withdrawable
• Airports • Front or rear access
• Distribution
Industrial • Motor control
• Printing
• Machinery The system offers varying forms of separation up
• Pharmaceutical to Form 4B to IEC 61439-2 and ingress protection
• Automotive from IP30 to IP54.
• Paper and pulp
• Chemical industry
• Marine
• Oil and gas

Utilities
• Water treatment plants
• Waste management
• Energy distribution (Electricity and gas)
• Telecommunications
• Public transport
6 S E N P L U S R E L I A B L E LO W - V O LTA G E S W I TC H G E A R S O LU T I O N S

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Safety

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Safety Complete system control

The combination of SEN Plus and ABB Emax 2 air As a manufacturer of various types of
circuit breaker excel in terms of safety – both for protective equipment ABB offers a complete
personnel as well as system protection. choice, which includes:
• Miniature, moulded case and air circuit breakers
The switchgear has been independently tested to • Fuses and switch disconnectors
IEC 61439. With a short-circuit fault withstand • Variable speed drives and contactors
rating up to 100kA the system is equipped to deal • Intelligent motor management solutions
with large faults. Compartmentalization of the
functional areas will help to reduce the risk Communication and control increasingly forms
of accidental contact to live parts during part of a system – data exchange via Ethernet,
maintenance and operations. To ensure the Profibus or Modbus is available for most
highest operator protection additional tests have components, to ensure a homogeneous setup.
been performed, verifying the resistance against
arc flash events. —
Environmental considerations

Caring for the environment in which we live and

work is playing an increasingly important role in
the considerations for the purchase of electrical
equipment. SEN Plus has taken this into account
in every aspect of its design.

Manufacturing process
The manufacturing plants are certified to
ISO 14001 eliminating waste and packaging.
Six Sigma and ISO 9001 ensure that waste is
eliminated through highest efficiency in
processing and design.

Components
The steelwork used is mild steel and does not
contain harmful cadmium. The frames are zinc
plated to prevent corrosion and ensure the
product has a long life.

Operation
You can manage your impact upon the
environment while operating SEN Plus by using
the various accessories that can improve energy
efficiency, like usage of variable speed drives,
kWh meters or intelligent motor management
modules. A range of software is available to get
the highest grade of efficiency while using such
products.
 C E R T I F I C AT I O N 7

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Certification
SEN Plus has been designed in close consultation with our customers to ensure the
product really does what you need it to do. The result is a system that really meets all
the key requirements and a wide range of technical specifications as proven by
comprehensive testing and full DEKRA certification.

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Design verification • Verifications of the characteristic relevant to
the performance:
Design verification in accordance with - Dielectric properties
IEC EN 61439-2 will include: - Verification of temperature-rise limits
• Verification of the characteristics relevant - Short-circuit withstand strength
to construction: - Electromagnetic compatibility (EMC)
- Strength of materials and parts - Mechanical operation.
- Degrees of protection IP
- Clearances and creepage distances • Complementary testing
- Protection against electric shock and - Testing under conditions of arcing due to
integrity of protective circuits an internal fault according to IEC TR 61641
- Incorporation of switching devices and - Seismic qualification following IEEE 693
of components and ICC ES AC156 test criteria
- Internal electrical circuits and connections
- Terminals for external conductors

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Photo courtesy
of DEKRA
8 S E N P L U S R E L I A B L E LO W - V O LTA G E S W I TC H G E A R S O LU T I O N S

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Benefits of SEN Plus

Easy commissioning on site Rigid frame construction

• Main busbars links are • Non-welded self-
accessible from the front supporting construction
• Doors and covers
in 2mm sheet steel

Simplified cabling Optimum accessibility

• Optimized terminal bar • 135/180° door
arrangement for large opening angle
cable cross sections

Communication Ready to support ABB

• Ethernet, Modbus and Ability™
Profibus are available • SEN Plus is ready to
to integrate industrial realize sophisticated
automation and industrial automation
communication and communication
requirements solutions supporting
protection, control and
monitoring requirements

Internal form of separation

• Panel clearly structured
into the 3 different zones:
equipment, cable and
busbar zone
1 • Up to form 4 separation
3
possible
2

1 Equipment zone

2 Cable zone

3 Busbar zone
B E N E F I T S O F S E N P LU S 9

Complete system
integration
• Equipped with the
complete range of
IEC 60947 tested
components
10 S E N P L U S R E L I A B L E LO W - V O LTA G E S W I TC H G E A R S O LU T I O N S

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All for your safety

Operator protection Prepared to work in rough

• A special mechanism environments
allows full ­operation of the • DEKRA certified dust
module while the door is and water protection up
closed. This ensures the to a degree of protection
maximum safety level for of IP54
the operator. • Real tests at 50°C
ambient temperature

Ready to withstand Highly technical features

internal arc faults • Ready to support highest
• Proven passive technical requirements
pro- tection as per EC for both power
61641 & optional active distribution and motor
pro- tection using the ABB control applications
Arc Guard System TVOC II

Seismic proven design Easy and safe operation

• Compliant with the and maintenance
most important • Finger proof shrouds
seismic standards and barriers prevent
• Process continuity during accidental contact
& after the seismic event with busbars
• Door locks according to
your safety requirements
A L L F O R YO U R S A F E T Y 11
12 S E N P L U S R E L I A B L E LO W - V O LTA G E S W I TC H G E A R S O LU T I O N S

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Comprehensive distribution solutions

ABBAbility™ Energy Continuous operation

and Asset Management • Various features for
• Ready for the future optimized ventilation
– reliable remote control, and electronic monitoring
monitoring and analysis of to ensure continuous
your energy consumption performance in
via bus communication all conditions

Addressing increased A cutting-edge molded case

industry demands for safe circuit-breaker range
energy distribution • modular, upgradable
• Compact, design using one-fits-all
space-saving design accessories. * Upgradable
• Easy installation from basic functions to
• Increased cabling space a sophisticated device
with Ekip Touch trip unit

CombiLine N module Complete fusegear

• Sub-distribution product portfolio
solutions up to 400A • Motor operated switch
• For modular components fuses
on DIN-rails • Electronic fuse monitoring
• Mounting plates • Smart metering
& monitoring solutions
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14 S E N P L U S R E L I A B L E LO W - V O LTA G E S W I TC H G E A R S O LU T I O N S

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Standard applications

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Feeder arrangements

— Withdrawable modules
400 V

3 pole 4 pole
Current Circuit breaker Unit height Module size Unit height Module size
[A] Type [mm] [mm]
Up to 20 MS132 125 5E - -
Up to 32 MS165 125 5E - -
Up to 125 XT2L 160 125 5E 250 10E
Up to 250 XT4L 250 250 10E 250 10E
Up to 630 XT5L 630 250 10E 300 12E

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500 V

3 pole 4 pole
Current Circuit breaker Unit height Module size Unit height Module size
[A] Type [mm] [mm]
Up to 125 XT2V 160 150 6E 250 10E
Up to 250 XT4V 250 250 10E 250 10E
Up to 630 XT5L 630 250 10E 300 12E

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690 V

3 pole 4 pole
Current Circuit breaker Unit height Module size Unit height Module size
[A] Type [mm] [mm]
Up to 250 XT4X 250 250 10E 250 10E
Up to 630 XT5L 250 10E 300 12E

Switch disconnector fuse

— type Slimline XR
400 V, 500 V, 690 V

3 pole 4 pole
Current Switch disconnector Unit height Module size Switch disconnector Unit height Module size
[A] Type [mm] Type [mm]
Up to 160A XR00 50 2E XR00 100 4E
Up to 250A HR1 100 4E XR1 150 6E
Up to 400A HR2 200 8E XR2 250 10E
Up to 630A HR3 200 8E XR3 250 10E
 S TA N D A R D A P P L I C AT I O N S 15

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Feeder arrangements

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400 V, 500 V, 690 V

3 pole 4 pole
Current Tmax XT width width
[A] Type [mm] [mm]
Up to 800A 1 x XT7 400/500/600 500/600/800
Up to 1250A 1 x XT7 400/500/600 500/600/800
Up to 1600A 1 x XT7 400/500/600 500/600/800

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400 V, 500 V, 690 V

3 pole 4 pole
Current Tmax XT width width
[A] Type [mm] [mm]
Up to 800A 2 x XT7 400/500/600 500/600/800
Up to 1250A 2 x XT7 400/500/600 500/600/800
Up to 1600A 2 x XT7 400/500/600 500/600/800

Fuse switch disconnector

type Inline II
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400 V, 500 V, 690 V

3 pole
Current Fuse Switch disconnector Unit height Module size
[A] Type [mm]
Up to 160A ZHBM00 50 2E
Up to 250A ZHBM1 100 4E
Up to 400A ZHBM2 100 4E
Up to 630A ZHBM3 100 4E
16 S E N P L U S R E L I A B L E LO W - V O LTA G E S W I TC H G E A R S O LU T I O N S

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Dimensions
Power Center
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1600 A 2000 A 2500 - 4000 A 5000 - 6300 A

depth: 600/800/1000mm depth: 600/800/1000mm depth: 600/800/1000mm depth: 1000mm

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Dimensions in mm

Height Width Depth Devices

up to 1600A 2200 400/500 600/800/1000 1 or 2 MCCBs/1 or 2 ACBs
up to 2500A 2200 500/600 600/800/1000 1 or 2 ACBs
2500–4000A 2200 600/800 600/800/1000 1 ACB
5000A–6300A 2200 1000/1200 600/800/1000 1 ACB

Height ventilated roof + 165 mm

 D I M E N S I O N S M OTO R C O N T R O L C E N T E R - F R O N T A C C E S S 17

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Dimensions
Motor Control Center & Distribution Board

800/1000/1200mm 800/1000/1200mm 600/800/1000mm

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Dimensions in mm

Height Width Depth Devices

Fixed design 2200 600/800/1000 600/800/1000 Fuse switch disconnector
Plug-in design (185mm) 2200 800/1000/1200 600/800/1000 Switch disconnectors
Plug-in design (60mm) 2200 800/1000/1200 600/800/1000 Motor starter and feeder
Withdrawable design 2200 800/1000/1200 600/800/1000 Motor starter and feeder

Height ventilated roof + 165 mm

18 S E N P L U S R E L I A B L E LO W - V O LTA G E S W I TC H G E A R S O LU T I O N S

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Technical data

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Electrical data

Rated operational voltage Ue up to 690 V AC

Rated frequency f 50/60 Hz
Rated insulation voltage Ui
Rated impulse withstand voltage Uimp 8/12kV
Overvoltage category III/IV
Ambient air temperature -5°C to +40°C (see note 1)
Rated current horizontal busbars 1000A up to 6700A
Rated current vertical busbars PC 1250A up to 6300A
Rated current vertical busbars MCC 1000A up to 1900A
Rated short time withstand current Icw up to 100kA , 1s
Rated peak withstand current Ipk up to 220kA
Rated conditinal short-circuit current Icc up to 100kA

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Mechanical data

Dimensions of columns height 2200mm

depth 600/800/1000mm
width 400–1200mm
Modularity 1E = 25mm
Maximum stacking density 80E
Standard module size 5E up to 36E
Degree of protection IP30 / IP42 / IP54
Internal separation PC up to form 4b
Internal separation MCC form 3b / 4b
Painting Epoxy - Polyester
RAL 7035

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Standards

Design verification IEC 61439-1/-2, Edition 3.0

Internal arc testing IEC TR 61641
Arc fault mitigation systems IEC TS 63107
Seismic testing IEEE 693 / ICC ES AC156

Note 1: also tested & certified for ambient air temperature of 50°C
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ABB Ltd.
Distribution Solutions
Electrification business
P.O. Box 8131
CH-8050 Zürich
Switzerland

abb.com/contact

9AKK107680A4083 REV B EN 2021

© Copyright 2020 ABB. All rights reserved.

Specifications subject to change without notice.