VALVE INSULATION JACKETS

GENERAL FEATURES

Steam traps and valves require periodic maintenance, easily applicable and removable jacket type insulations are more
appropriate rather than fixed insulation applications for these armatures. A valve jacket is a simple and smart solution for
preventing heat losses around the valves at hot or cold liquid transporting pipelines.

Thermal energy benefit by jacket type insulations is dependent on some factors likewise process temperature, ambient
temperature and wind speed.

Un-insulated valves cause energy loses, reducing energy loses to the minimum level by using valve jackets helps to reduce
operation costs. Easily removable valve jackets make the maintenance easier.

APPLICATION AREAS INSULATION ADVANTAGES

• Hot water and steam lines • Health, safety,

• Refineries and gas processing plants • Heat economy >> Energy, competition, business
• Petro- chemical plants • Providing thermal comfort conditions
• Power plants • Sound level
• Military establishments • Fire protection
• Food and oil mills • Prevention of sweating, coagulation, evaporation and frost,
• Textile industry • Temperature drop in pipelines, use of thermal capacity
• Plastic plants efficiently
• Oil and gas processing industry
• Pharmaceutical plants

rev.0623
VALVE INSULATION JACKETS

FABRIC TYPES

ROCK WOOL

• It is obtained by making the basalt stone melt and fibrous.

• The thermal conductivity value k= 0,040 W/mK.
• The water vapor diffusion resistance is m= 542 mgm/Nh Mu (μ)
• Rockwool is also an open-pored material. 99% of the material covers
the air gap. In this respect, it is easy to get wet if measures are not taken.

PYROGEL XT

• Thickness: 5 mm - 10 mm
• Max Usage Temperature: 0 °C + 650 °C
• The thermal conductivity value k = 0.021 W / m-K.
• Color: Beige
• Density: 0.15 g / cc
• Hydrophobic: Yes
• It has 3-5 times better k value than other insulation materials.
• It is resistant to pressure and impact.
• Class A is a group of fireproof materials.

CRYOGEL X

• Thickness: 5 mm - 10 mm
• Max Usage Temperature: -200 °C + 90 °C
• The thermal conductivity is k = 0.015 W / mK.
• Color: White
• Density: 0.15 g / cc
• Hydrophobic: Yes
• It has 3-5 times better k value than other insulation materials.
• It is resistant to pressure and impact.
• Class A is a group of fireproof materials.

ROPE JACKET FABRIC

Ceramic Fabric (1260 °C Resistance) • Cyclon Fabric (outer scale-inner scale opt.) (200 °C Resistance)
• Fiber Glass Fabric (inner scale) (500 °C Resistance)

Velcro bants and metal wire hooks are included and standard.
VALVE INSULATION JACKETS

SELECTION CRITERIA
• Resistance to Different Operating Temperatures: Protects physical and thermal properties.
• Physical Strength: It should
Tip 0 not lose its original properties during (vibration), storage, loadings, operation and application.
• Mechanical Strength: should not deteriorate in expansion and contraction.
• It must be easy to install.
• Resistance to Flammability: must be considered and covered with appropriate coating techniques.
• Resistance to Corrosive Effects: Water, steam etc. resistance to leaks or condensation.
• Insulation Thickness and Weight: Investment cost should be observed.
Tip 0

Tip I

APPLICATIONS
+10 cm
TYPE II TYPE 0 TYPE I

Tip 0

Tip II Tip I

+10 cm +10 cm +10 cm

Tip II Tip I

TYPE 2 TYPE 0 TYPE 1

• Standart Applications • Steam +10
Traps
cm +10 cm
• Steam Trap Unit Starts
+10 cm

• Bypass Valves • Non-return Valves • Steam Trap Unit Ends

• Seperators • Strainers
• Pressure Reducing Valve • Flange to Flange Connected Equipment Tip II

+10 cm +10 cm

Note: If the customer does not specify the valve jacket type, Type-2 will be default.

Exchanger Applications
We can supply
exchanger jacket as request.

Type 1 Type 2

Type 1
Type 2

Type 1

Type 1 Type 0 Type 0 Type 1

Type 0
VALVE INSULATION JACKETS

500 500
COMBINATION OF ROCKWOOL AND AEROGEL
400 400
• Combined use reduces surface area.
300 300
• PGXT at high temperatures
• TY at low temperatures 200 200
• It also reduces the cost of investment.
100 100
• At temperatures above 300 °C, rockwool is damaged and the
insulation quality is reduced.
• Combined use will also increase the lifetime and Rockwool 6” Pipe

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thermal resistance capacity of the limelight. 550 °C

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2019 - Non contractual document - Reproduction forbidden without prior authorization.

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COMBINED APPLICATION EXAMPLE

EXP. 1 EXP. 2
PYROGEL (mm) 70 50 40 30 20 10 -
ROCKWOOL (mm) - 30 50 80 110 160 230
TOTAL (mm) 290 310 330 370 410 490 610
THICKNESS (A)

EXP. 1
6"=150mm
150+(70x2)=290 mm
A 6" 6" 6" 6" 6" 6" 6"

EXP. 2
6"=150mm
150+(50x2)+(30x2) =310mm

In this example, Pipe Size is 6", Tin = 550 °C ambient temperature TAMB= 20 °C and insulation surface temperature TSRF= 40 °C.

STANDARD OF THERMAL HEAT UNIT (R)

10 mm Pyrogel + 20 mm Pyrogel + 30 mm Pyrogel +
Insulation Scale 50 mm Rockwool 10 mm Pyrogel
50 mm Rockwool 50 mm Rockwool 50 mm Rockwool
R Unit Value* 1,428 m2.K/W 0,476 m2.K/W 1,904 m2.K/W 2,380 m2.K/W 2,856 m2.K/W

*Please check your R value according to your country's standards.

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