Estimating Lithium-Ion Battery State of Charge and Health With Ultrasonic Guided Waves Using An Efficient Matching Pursuit Technique
Estimating Lithium-Ion Battery State of Charge and Health With Ultrasonic Guided Waves Using An Efficient Matching Pursuit Technique
Estimating Lithium-Ion Battery State of Charge and Health With Ultrasonic Guided Waves Using An Efficient Matching Pursuit Technique
Abstract— This paper presents a novel guided-wave-based on-board BMSs due to the equipment’s complexity and size
framework for estimating state of charge (SoC) and state of [2].
health (SoH) of lithium-ion (Li-ion) batteries. The guided waves Recently, acousto-ultrasonic wave propagation has started
are propagated and sensed using low-profile, surface-mounted to gain interest in the research community potentially as an
piezoelectric transducers on off-the-shelf Li-ion pouch cells.
auxiliary, or even as an alternate, on-board method to probe a
Special emphasis is given to the development of an efficient
feature extraction strategy based on the Matching Pursuit (MP) battery’s mechanical behavior and ultimately improve the
technique. The proposed method decomposes complex estimation of SoC and SoH [3-7]. Most of earlier research
waveforms into constituent ‘atoms’, allowing the time-frequency efforts focus on applying through-thickness compression
information of the signals to be mined. The descriptive waves by using laboratory ultrasonic probes or large
parameters of the decomposed atoms can be extracted to show piezoelectric transducers [3-5, 7]. The energy of the waves is
strong and meaningful correlations with SoC and SoH. concentrated to allow them to transmit across interfaces
Statistical prediction models for estimating SoC/SoH are built between electrode layers and propagate in the direction
using the atom parameters as predictive features in conjunction perpendicular to the laminate, enabling the localized region
with the traditional voltage data. It is shown that the atom
immediately underneath the probe to be examined. In contrast,
parameters can augment the voltage data and statistically
improve the prediction of SoC by two-fold and, in particular, of we recently proposed a guided-wave-based technique wherein
SoH by twenty-fold. The results signify the importance of the stress waves take advantage of the geometric boundaries
encapsulating proper signal processing and feature extraction of the batteries to ‘guide’ wave propagation [6]. Using low-
into future guided-wave-based SoC/SoH prediction frameworks. profile, surface-mounted piezoelectric transducers, this
technique is not only more robust to variations in boundary
Keywords— state of charge, state of health, ultrasonic guided conditions and operator errors, but also allows the waves to
waves, matching pursuit, feature extraction cover larger propagation distances and areas with minimal
I. INTRODUCTION loss in energy.
Although promising results are demonstrated from both
Electric vehicle (EV) energy storage, particularly lithium- research thrusts, a handful of work has been done on
ion (Li-ion) batteries, are extremely complex systems with a expanding the concept towards practical, field-deployable
very narrow operating range and are prone to premature, SoC/SoH prediction. Davies et al. demonstrate that a library
unexpected failure. Optimizing battery performance, lifespan, of time-domain parameters of the compression waves
and most importantly, safety requires continuous, accurate (namely, time of flight and signal amplitude) may be created
monitoring of the battery state of charge (SoC) and state of from similar batteries, and then a regression model can be
health (SoH) [1]. However, relying only on the terminal built to predict SoC of an independent cell [3]. However, to
voltage measurement, on-board battery management systems obtain a satisfactory accuracy level with SoH, they show that
(BMSs) still critically lack a breakthrough technique for the complete waveform (data at all sampled times during a
directly probing the physical properties of the batteries to help ~10ȝs window, or as many as ~500 predictors) is needed. The
accurately estimate SoC and SoH [1]. BMS research seems to large dimensionality of predictors may require prediction
forgo the fact that as Li-ion batteries cycle and age, their models with model structures that are too computationally
electrochemical processes are closely intertwined with expensive for on-board BMSs. Our previous companion work
mechanical evolution of the electrodes – particularly the similarly shows that time of flight and signal amplitude of
distribution and redistribution of their mass densities and guided waves may serve as accurate predictors for SoC, as
moduli [2]. Even though characterization tools for measuring well as SoH, owing to guided waves’ good signal integrity
these mechanical quantities are widely utilized in a laboratory against noise and boundary condition variations [6].
setting, most of such techniques cannot be performed on Furthermore, we also use multiple transducers in a network
vehicle-scale batteries and cannot be readily implemented in configuration and pool data from multiple propagation paths
978-1-5386-5782-9/18/$31.00 ©2018 IEEE to greatly reduce the SoC/SoH prediction error.
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Nevertheless, neither effort has yet taken advantage of the (AA Portable Power Corp.) (Fig. 1). Guided wave signals
rich information contained in the dynamic, non-stationary were gathered at various battery SoC and SoH from surface-
nature of pulse ultrasonic waveforms [3, 6]. Therefore, mounted, small-footprint piezoelectric disc transducers
building upon our previous work, this study aims to develop a (6.35mm-diameter PZT-5A in the SMART Layer format;
signal processing and feature extraction framework to exploit Acellent Technologies, Inc.) at the locations shown in Fig. 1.
the feature-rich nature of guided waves in the context of One of the piezoelectric discs can be chosen as an actuator to
practical SoC/SoH prediction. Signal processing and feature generate acousto-ultrasonic guided waves. The other
extraction of guided wave signals have long been a topic of piezoelectric disc then serves as a receiver to record the
research in the non-destructive testing (NDT) and structural transmitted guided wave signals. The so-called “pitch-catch”
health monitoring (SHM) community [8]. For NDT/SHM, experiments used five-peak Gaussian-windowed tone bursts
time-frequency representation (TFR) techniques are often with center frequencies between 100 to 200 kHz. The
used to project non-stationary guided wave signals onto a piezoelectric transducers were actuated and sensed using
time-frequency plane, from which individual, localized wave anultrasonic data acquisition system (ScanGenie II; Acellent
components may be extracted to be used as predictors for Technologies, Inc.). Ultrasonic measurements were taken
structural damage. Herein, with reference to SoC/SoH every 1 minute during electrical cycling.
prediction, we develop the proposed framework based on a The ultrasonic data acquisition was synchronized with a
class of TFR, the Matching Pursuit (MP) decomposition, battery analyzer (BST8-3; MTI Corporation), which
which allows complex guided wave signals to be efficiently performed battery cycling and aging. The cells were
decomposed into a combination of simpler, localized atoms electrically discharged at an elevated temperature of 45°C
[9]. We then show via statistical analysis that the coefficients with a constant current rate of 3,000 mA from 4.2V (100%
describing these atoms are strongly correlated with battery SoC) to 3.0V (0% SoC). A total of 200 discharge cycles were
cycling and aging behavior and can be used as effective performed. The remaining capacity for each cycle, which is
predictors for SoC and SoH. The obtained results from this our definition of SoH, was calculated by evaluating the cycle
study form the basis for systematically and practically discharge capacity normalized with respect to the value from
applying the acousto-ultrasonic technique towards the the first cycle. The cycle-to-cycle terminal voltage of a
SoC/SoH prediction in on-board EV BMSs. representative cell and its capacity fading (SoH degradation)
characteristics are shown in Fig. 2.
II. PROBLEM STATEMENT AND METHOD OF APPROACH The guided wave responses could be seen to exhibit
Within the context of this paper, we consider pitch-catch repeatable time-domain variations with changing SoC and
guided wave data from indicative commercial Li-ion pouch SoH. Representative actuator-sensor waveforms from the
cells with pre-determined transducer configurations (Fig. 1). pouch cell experiment are shown in Fig. 3. Fig. 3A shows the
This serves as our problem setup to develop an efficient distinct evolution of the guided wave structure with respect to
strategy to process the complex guided wave signals and SoC within one discharge cycle. Fig. 3B, on the other hand,
extract predictive features that can lend themselves to demonstrates the changes in the time-domain waveforms due
enhancing SoC/SoH prediction. The obtained results can then to capacity fading (SoH degradation). These interplays
be generalized and scaled into a unified framework towards between guided wave propagation and electrochemical
other battery/transducer configurations, operating conditions, processes were shown to be the results of the distribution and
and prediction methodologies. redistribution of electrodes’ mechanical properties – namely,
We first experimentally gather ultrasonic guided wave moduli and densities – during cycling and aging [6].
data at various SoC and SoH from the indicative pouch cells
with surface-mounted piezoelectric transducers (Section III).
The waveform structure and its progression due to changing
SoC/SoH are studied in order postulate an appropriate MP-
based TFR technique to process and project the signals onto
basis functions (Section IV). Then, functional relationships
between the parameters of the basis functions and the changes
in SoC/SoH are established (Section V). A comparative
statistical analysis is conducted to evaluate the efficacy of the
proposed time-frequency feature extraction, in comparison
and in conjunction with the conventional voltage
measurement and time-domain features (Section VI).
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Fig. 2. A) Cycle-to-cycle terminal voltage measurement from a
representative cell. B) Remaining capacity (SoH) -vs- cycle number showing
the indicative capacity fading characteristics of the batteries under testing.
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Given that the incident pulse is a Gabor function, the sensing ȁ݂ۃǡ ݃ఊᇱ ۄȁ (2)
signals can also be represented by one or a sum of Gabor
functions. This adaptively accelerates the MP algorithm and The operator <., .> represents a standard vector inner
allows meaningful pulses to be efficiently extracted out of product. The residual signal Rf after subtracting the
noisy signals. component along the best atom chosen per above can be
computed as:
ݐെݑ ݐെݑ
ܲఊᇱ ሺݐሻ ൌ ݃ ൬ ൰ ሺݐݒሻǡܳఊᇱ ሺݐሻ ൌ ݃ ൬ ൰ ሺݐݒሻ
ݏ ݏ
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amplitude and translation parameters (ak, bk, uk) are allowed between these secondary atoms and SoC, their physical
to change. This also ensures that the decomposition is robust interpretation is subject of ongoing work. The analysis of
against external factors such as noise and data corruption, these complex waveforms requires high-fidelity
which would have otherwise caused invalid atoms to be computational modelling of wave propagation. Nevertheless,
extracted. Only a Gauss-Newton numerical search is required the essence of this work is captured: MP with the Gabor
to seek the optimal (a’k, b’k, u’k) parameters of the subsequent dictionary is capable of extracting waveform compositions
signals in the vicinity of the immediately preceding sets (ak, that are strongly correlated with battery SoC.
bk, uk). It is important to note that the double-search algorithm The correlations between the Gabor atoms and SoC can be
needs to be performed once for the initial state (SoC = 100%, phrased in a way that is useful for SoC prediction by
SoH = 100%). The subsequent data points only require the considering the functional relationships between the Gabor
computationally lighter constrained decomposition. We then parameters (ak, bk, uk) and SoC. These functional relationships
monitor the evolution of (ak, bk, uk) with reference to changing for the first three atoms are plotted in Fig. 5B showing (ak, bk,
SoC and SoH. uk) as a function of SoC. The overall trends of (ak, bk, uk) agree
with the time-domain observations at varying SoC as
V. EVOLUTION OF GABOR PARAMETERS WITH SOC/SOH presented above. Additionally, the (ak, bk, uk) trends also
The changes in the guided wave signals with respect to capture the non-linearity driven by intercalations and phase
SoC become more apparent when their constituent atoms are transitions at various stages along the discharge process. The
individually observed. Fig. 5A shows the changes in the correlations between (ak, bk, uk) and SoC established through
original guided wave signals and their first three constituent these functional relationships suggest that the Gabor
Gabor atoms at two SoC (100% and 0%) from the first parameters may be utilized in a collective fashion to aid the
discharge cycle (SoH = 100%). It is worth noting that MP is prediction of SoC.
able to decompose the entire complicated original waveform Independently of SoC, strong correlations between guided
into localized and more defined tone bursts, which are wave signals and SoH can also be seen in the extracted Gabor
centered at different points along the time axis. Each portion atoms as shown in Fig. 6A. The first three atoms are plotted
of the original waveform can now be analyzed separately by to show the time-domain shifts in the waveform after 200
considering the evolution of the constituent Gabor atoms with discharge cycles (SoH degraded to 96.5%) despite the same
respect to varying SoC. SoC of 100%. Similarly, functional relationships between the
The first atom, which represents the direct-path waveform Gabor parameters (ak, bk, uk) and SoH can be established at
and thus containing the majority of the energy content, shows any given SoC as illustrated in Fig. 6B. Comparing to the
the expected behavior of decreasing SA and increasing ToF at terminal cell voltage, which is minimally perturbed by aging
lower SoC. The behavior is reminiscent of the decrease in the (Fig. 2A), the Gabor parameters show a significantly larger
aggregate modulus to mass density ratio with decreasing SoC, net change with respect to the change in SoH. Therefore,
which results in decreasing propagation speeds and higher besides presenting more features to the SoH prediction, the
attenuation. The following atoms are known to originate from greater magnitude of the effects from the Gabor parameters
secondary wave modes that travel at different speeds, (relative to the variance of the variables themselves) may
boundary reflections, and scattered signals from interlaminar effectively contribute to improving prediction accuracy.
surfaces. While there are meaningful and strong correlations
Fig. 5. Behavior of Gabor atoms due to the changes in SoC. A) Time-domain behavior of the first three constituent atoms with respect to SoC during Cycle 1
(SoH = 100%). B) The extracted (ak, bk, uk) from the first three atoms and their functional relationships with respect to SoC.
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Fig. 6. Behavior of Gabor atoms due to the changes in SoH. A) Time-domain behavior of the first three constituent atoms with respect to SoH while holding
SoC constant at 100%. B) The extracted (ak, bk, uk) from the first three atoms and their functional relationships with respect to SoH.
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Each GAM involves P predictors Xj which are a subset of predictors. This is in stark contrast to our previous work and
predictors selected from the set of all available features (V, ak, recent efforts in the literature [3, 6], where SoC and SoH are
bk, uk); k = 1-10, where V is the cell terminal voltage. The estimated independently of each other – i.e., one state is held
different model structures analyzed in this section contain constant or not considered when estimating the other.
different subsets of predictors whose comparative statistical Therefore, the bivariate prediction results confirm that the
performance in predicting SoC and SoH is being evaluated. guided wave Gabor parameters, unlike cell voltage, have
The residual maximum likelihood (REML) scores and Akaike sufficiently meaningful correlations simultaneously to both
Information Criterion (AIC) scores [85] are calculated and SoC and SoH. Also considering that our statistical analysis
compared for each of the models. The fitted models are then was data-driven and was merely a comparative batch
applied to the validation dataset to compare the predicted and regression, there is room for improvement by, for instance,
measured SoC and SoH. From which, the 10-fold cross moving towards more efficient and robust model-based
validation (CV) error can be evaluated to reinforce the model approaches. Investigation is underway to develop physics-
comparison in addition to the use of classical statistical based models that functionally relate the Gabor parameters to
criteria. the SoC/SoH space. The model fidelity will also be improved
by experimentally exploring and taking into account other
VII. COMPARATIVE STATISTICAL RESULTS factors such as discharge profiles, temperature, cell-to-cell
The comparative performance of various GAM structures variability, etc.
with different subsets of features can be seen from the CV
errors of SoC and SoH prediction (root mean squared errors
(RMSE)) as shown in Fig. 8. The detailed statistical results of
the model structures considered in this study are summarized
in TABLE I. By using Gabor parameters in conjunction with
the conventional voltage measurement as predictors for SoC
and SoH, the prediction accuracy is significantly improved.
Using the entire set of the available features ((V, ak, bk, uk); k
= 1-10), the SoC prediction accuracy can be increased by
almost two-fold. Particularly remarkable is the SoH prediction
whereby augmenting the voltage measurement with guided-
wave Gabor parameters improves prediction accuracy by as
much as 20 times. It is well known that terminal voltage, while
being able to serve as a strong indicator for SoC, is almost
invariant with SoH. Given that this is a two-unknown problem
(SoC and SoH), relying only on voltage measurement alone
would intuitively result in an underdetermined system. Hence,
it is imperative and demonstrated herein that additional
parameters that are strongly correlated with SoH need to be
taken into consideration. Fig. 8. Prediction performance of different GAM structure with various
Our analysis also signifies the importance of signal subsets of predictive features. A) Average SoC prediction error (RMSE). B)
processing and feature extraction in using guided wave for Average SoH prediction error (RMSE).
SoC/SoH prediction. Our previous work only considered time
domain parameters (ToF and SA), which are indicative of the VIII. CONCLUDING REMARKS
global behavior of the waveform, or more specifically, the
This work established a framework for applying novel
behavior the wave packet with the highest energy content [6].
signal processing and feature extraction that enable the use of
The model that only uses the Gabor parameters from the first
acousto-ultrasonic guided waves for battery SoC/SoH
constituent atom ((ak, bk, uk); k = 1) exhibits almost equivalent
prediction. We experimentally demonstrated the SoC/SoH-
prediction performance to the time-domain-only model. This
induced evolution in the guided wave signals propagated
is because the first constituent Gabor atom is also by and large
through commercial Li-ion pouch batteries using low-profile,
reminiscent of the highest energy wave packet. By using
surface-mounted piezoelectric transducers. It was found that
Gabor parameters from subsequently extracted atoms the
the complex interplay between electrochemical processes and
SoC/SoH prediction accuracy can then be seen to
wave propagation physics resulted in meaningful SoC/SoH
precipitously improve. That is, a lot of meaningful
correlations to be encoded in these dynamic, non-stationary,
correlations with SoC and SoH are encoded in other portions
multi-dimensional waveforms. In this work, special emphasis
of the waveform beyond the primary wave packet, which can
was therefore given to developing an efficient time-frequency
only be extracted via an appropriate time-frequency
representation method to process the waveforms and extract
representation method.
predictive features that significantly improve the SoC/SoH
Moreover, it is noteworthy that this analysis treats SoC and
predictions. In essence, this study has contributed the
SoH as a bivariate response. The prediction models
following:
simultaneously estimate both SoC and SoH using pooled
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• An efficient MP algorithm was proposed based on the Energy, Inc., as well as Mr. Raphael Nardari at Zenith
Gabor dictionary to decompose complex guided wave signals Aerospace, Inc. for feedback and suggestions. The authors
into a linear combination of simpler, constituent tone-burst would like to thank Dr. Surajit Roy at California State
atoms. We also employed constrained MP decomposition that University, Long Beach, for valuable advice on the matching
allowed guided signals at contiguous states to be efficiently pursuit algorithms. We would also like to thank Acellent
and accurately decomposed by exploiting the atom Technologies Inc. for providing necessary hardware support
information of the preceding states. for the experiments conducted in this research.
• The parameters that describe the Gabor atoms’
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ACKNOWLEDGMENTS 548
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TABLE I
COMPARATIVE STATISTICAL RESULTS OF DIFFERENT GAM STRUCTURES USING GABOR PARAMETERS TOGETHER WITH CELL VOLTAGE AS PREDICTORS
Guided wave information only Guided wave + cell voltage
Model 1 Model 2 Model 3 Model 4 Model 5 Model 6 Model 7 Model 8 Model 9 Model 10 Model 11
Parameters
(ak, b k, u k); (a k, b k, u k); (a k, b k, uk); (ak, bk, uk); (V, ak, bk, uk); (V, ak, bk, uk); (V, ak, bk, uk); (V, ak, bk, uk);
Predictors (ToF, SA) (V) (V, ToF, SA)
k=1 k = 1-3 k = 1-5 k = 1-10 k=1 k = 1-3 k = 1-5 k = 1-10
Number of predictors 2 3 9 15 30 1 3 4 10 16 31
Statistical Results
SoC CV10 RMSE [%] 5.24 11.96 1.65 0.94 0.55 0.67 0.57 0.57 0.44 0.39 0.36
SoH CV10 RMSE [%] 0.56 0.7 0.08 0.06 0.05 1.04 0.19 0.19 0.07 0.06 0.05
REML 24426 31541 -15311 -26096 -39329 11272 -17596 -21105 -34968 -46282 -49316
AIC 48539 62685 -31443 -53347 -80615 22412 -35616 -42677 -70666 -93772 -100561
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