®

Proven performers
in the global arena
Leader of Industrial Gas Cylinder Valves!
Pressure Regulators
Cutting & Welding Blow Pipe
 JAI GOPAL ENGINEERING WORKS (PVT.) LIMITED
518, F.I.E. Patpar Ganj, Delhi-110092,
Ph. : +91-11-22144501-04, +91-9311108884, Fax. : +91-11-42141001
Managing Director : JAI GOPAL MEHTA, +91-9810008884
Director : MAYUR MEHTA, +91-9810341423, +91-9999999896
E-mail : [email protected],
[email protected]
Website : www.jaigopalengg.com

USER'S
USER'S MANUAL
MANUAL
 "
www.jaigopalengg.com

• INDUSTRIAL GAS CYLINDER VALVES

• INDUSTRIAL GAS REGULATORS

• INDUSTRIAL WELDING & CUTTING BLOW PIPES.

• ACCESSORIES
INDEX

Sl. No. PARTICULARS PAGE NO.

1 INTRODUCTION 1
2 PRODUCT RANGE 2
3 RESEARCH & DEVELOPMENT WING 3
4 MATERIAL USED FOR MANUFACTURING OF VALVES 4
5 SKETCH OF CO2 VALVE 5
6 SKETCH OF O2 VALVE 6
7 VALVE SELECTION CHART 7
8 DO'S & DON'TS OF VALVES 8
9 MATERIAL USED FOR MANUFACTURING OF REGULATORS 9
10 SKETCH OF REGULATORS SKETCH SINGLE STAGE REGULATOR 10
11 SINGLE STAGE REGULATOR BILL OF MATERIAL 11
12 SKETCH OF TWO STAGE REGULATOR 12
13 TWO STAGE REGULATOR BILL OF MATERIAL 13
14 SKETCH OF AOX - 14 REGULATOR 14
15 AOX - 14 REGULATOR BILL OF MATERIAL 15
16 SKETCH OF MINI REGULATOR 16
17 MINI REGULATOR BILL OF MATERIAL 17
18 OPERATIONAL DATA OF REGULATORS 18-19
19 MATERIAL USED FOR MFG. OF HIGH PRESSURE WELDING BLOW PIPE 20
20 SKETCH OF HIGH PRESSURE WELDING BLOW PIPE 21
21 HIGH PRESSURE WELDING BLOW PIPE BILL OF MATERIAL 22
22 OPERATIONAL DATA OF HIGH PRESSURE BLOW PIPE 23-24
23 MATERIAL USED FOR MANUFACTURING OF CUTTING BLOW PIPE 25
24 SKETCH OF CUTTING BLOW PIPE 26
25 CUTTING BLOW PIPE BILL OF MATERIAL 27
26 OPERATIONAL DATA OF CUTTING BLOW PIPE 28
27 MATERIAL USED FOR MANUFACTURING OF N M CUTTING BLOW PIPE 29
28 SKETCH OF NM CUTTING BLOW PIPE 30
29 N M CUTTING BLOW PIPE BILL OF MATERIAL 31
30 OPERATIONAL DATA OF N M CUTTING BLOW PIPE 32
31 MATERIAL USED FOR MANU. OF L P WELDING BLOW PIPE (BIG & SMALL) 33
32 SKETCH OF L P WELDING BLOW PIPE (BIG & SMALL) 34
33 L P WELDING BLOW PIPE (BIG & SMALL) BILL OF MATERIAL 35
34 OPERATIONAL DATA OF LP WELDING BLOW PIPE (BIG & SMALL) 36-37
35 ACCESSORIES 38-40
INTRODUCTION

Ours is a company that provides total welding solution to the engineering industry. The
seed was sown by its founder and the tree now you see is being nurtured by our M.D.
Mr. Jai Gopal Mehta & Director Mr. Mayur Mehta. Our dealers and our valuable customers
are proud to be part of family.

Our valves, Regulators, Cutting and H.P. Welding blow pipe need no introduction. As
Products are rugged and ensure high quality backed by long experience of its founder Late
Shri Krishan Lal Mehta since 1960 as far as quality concerned we maintain very high quality.
Our products are very much admired in the domestic field as well as other countries.

Since we are manufacturing all the components ourselves, and have all the testing facilities
in house to ensure good quality to meet the rough and tough use in the field or industry.

Countless valves, Regulators, Cutting & HP Welding Blow Pipes are in service for a variety
of application in and around the world. We serve not only industry but our products find
application in Refrigerant industry, Hospitals (Where Oxygen & N2O cylinders are used),
Fire Fighting, Defense, Railways, Aviation industry, Ballooning (Hydrogen, Helium) and
many more uses.

is an ISO 9001 : 2000 certified company and our valves are CCOE (Chief Conroller
of Explosives) and BIS approved. We also manufacture approved Cutting blow pipes,
nozzles and regulators.

We have strong R & D section backed by highly qualified Engineers and motivated staff.

Jai Gopal Engineering Works (P) Limited manufacturer of welding products is an

active member of Gas Association

To excel in growth our experts work continuously to upgrade quality of our products and
to add new products to serve our esteemed cutomers better and better

1
PRODUCT RANGE

Industrial Valves are as per IS: 3224

Yoke Type Valve are as per IS: 3745

Pressure Regulators are as per IS: 6901

Single Stage Regulators
Two Stage Regulators
AOX-14
MINI Oxygen Regulators

Cutting and Welding Blow Pipe as per IS: 7653

Cutting Blow Pipe
NM Cutting Blow Pipe
HP Welding blow pipe
LP Welding blow pipe

NEW PRODUCTS TO BE INTRODUCED SHORTLY

LPG Valve
CNG Valve
LPG Regulators (Industrial)
CNG Regulators
Toggle Type Valves (for Medical use)

2
RESEARCH & DEVELOPMENT WING

All components of valves, regulators, cutting blow pipes, high pressure welding blow
pipes are designed & developed under the supervision of our M. D. and our engineers

Our all components are machined on CNC, VMC machines.

Components of valve, regulators, cutting and Welding blow pipes are tightened pneumatically
to avoid under/over tightening on the set torque.

All Components of our products are assembled in clean atmosphere.

Material of gaskets, 'O' Rings, and other items bought from vendors are inspected in house
for their Quality of material, compatibility and the temperature for which they are designed.

All marking on our products are according to BIS Specification.

Raw Materials are procured from best national & international suppliers. All types of raw
materials are inspected in house for physical properties and we get chemical analysis done
from BIS approved &NABL accredited lab.

All products are tested as per BIS laid procedures.

We have special arrangements to give glossy finish on our products.

3
 MATERIAL USED FOR MANUFACTURING OF
INDUSTRIAL VALVES

1. Body is made from Forging Brass conforming to IS specification

2. Spindle is made from S.S. 304 conforming to IS specification
3. Teflon Washer is made from PTFE conforming to IS specification
4. Brass Washer is made from free cutting brass as per IS specification
5. Hand Wheel-AI/Zn/ABS.
6. Gland Nut from free cutting brass conforming In IS specification

SALIENT FEATURES

1. Valves are CCE & BIS Approved

2. Single Spindle S.S. 304 with soft at the bottom ensures perfect sealing.
3. Valves are provided with PRD/Burst disc(where ever it is required)
in compliance with IS specification
4. Discharge hole 8mm for fire fighting.

4
 SKETCH OF CO2 VALVE

9.5 SQ. AS PER

IS : 3224

2 8

OULET NO.7
4A
AS PER IS : 3224

10
5A

INLET NO.7 3A

AS PER IS : 3224
2A
5
ALTERNATE

SL. NO. DESCRIPATION QTY. MATERIAL STANDARD

1 VALVE HOUSING 01 BRASS IS-6912
2 GLAND NUT 01 BRASS IS-319
3 SPINDLE 01 S.S. IS-6603
4 DISC RETAINER NUT 01 BRASS IS-319
5 COPPER DISC 01 COPPER
5A DISC RETAINER 01 BRASS IS:319
6 NYLON WASHER 01 NYLON
7 SPINDLE SEAT 01 NYLON
8 TEFLON WASHER 01 TEFLON
9 BRASS WASHER 01 BRASS IS-319
10 HAND WHEEL 01 ALUMINIUM

SL. NO. DESCRIPATION QTY. MATERIAL STANDARD

4A DISC RETAINER NUT 01 BRASS IS-319 AS PER
CUSTOMER
5A DISC RETAINER 01 BRASS IS-319 REQUIRE
MENT
NOTE ALL DIMENSIONS IN MM

5
SKETCH OF O2 VALVE

2
4

3
M24 X 1.0

TPI BSP-RH
5/8"X14 TPI
6

M16 X 1.5
0
60

INLET THREADS
AS PER IS : 3224

REF : MATERIAL AS PER IS : 3224

KEY TYPE WITH SOFT SEAT

SL. NO. DESCRIPATION QTY. MATERIAL REMARKS

1 VALVE BODY 01 EXTD. BRASS

CONFIRMING TO IS : 6912
2 SPINDLE - I 01 SS-304
3 TEFLON WASHER 01 NYLON/PTFE
4 GLAND NUT 01 BRASS-IS:319
STAINLESS
5 SPRING 01 STEEL-IS:4454 PHASE-II nd
AS PER CUSTOMER
6 SPINDLE-II 01 NAVAL BRASS/SS 304
REQUIREMENT

6
 Whe. & Key Wheel & Oper.
Outlet Spindle Designation of Spindle Sin. Spind. Two Pie. Max. Working Pressure
Gas Service Pin Type operated Soft Soft Se. Sin./Two
No. Sq.Size Screw Thread (out.) Key Operated Whe. Oper. of Cylinder bar
Seat Piece Spindle

Air 19 7.1 G7/8-RH 300

Ammonia 9 9.5 G1/2-RH 60

Argon* 20 7.1 G3/4A-RH 300

Chlorine 5 9.5 G5/8A-RH 40

Acetylene 2 7.1 G5/8-LH 60

Helium 20 7.1 G3/4A-RH 300

VALVE SELECTION CHART

Hydrogen 2 7.1 G5/8-LH 300

Marine DA 1 8.0 G3/4-RH 60

7
Medical Oxygen 3 7.1 G5/8-RH 250

Oxygen 3 7.1 G5/8-RH 250

Nitrogen 20 7.1 G3/4-RH 300

Nitrous Oxide 12 6.0 EXTW 17.46X 1.27-RH 250

Co2 7 9.5 EXTW 21.8X1.814-RH 250

CNG 21 G-5/8-LH 255

CNG 21A INT.M12-RH 260

* Key type operated (Self Centering Spindle)

 DO'S AND DON'TS OF VALVES

DO'S DON'TS
It is you who should be careful before using the valve, It is you who should be careful before using the valve,
a little care would give you a long life and trouble a little care would give you a long life and trouble
free service. free service.

Visual inspection any damage during transit may be

brought to the notice of our dealer. It is strongly recommended not to reuse the valve
that have less than two threads above the cylinder
neck after it is tightened to the replaced. Cylinder.

Check for inlet thread and outlet threads if damaged

please do not insert the valve in the cylinder. Get the
valve repaired/ replaced. .
To obtain extra torque never use pipe.

Check name of gas before use (use same gas for

which the valve is designed, the use pipe. name of Never use repaired/ reconditioned valve until unless
gas is marked on the valve) it is tested as per IS specifications.

(Pressure Relief Device) is designed as per IS: 3224,

if you have to change ask for ASHA burst disc only Discontinue to use the valve if it performance during
any variation in thickness would change the use. harder or you hear some sound while operating.
parameters of its

Never retighten the retainer nut of PRD, as these are

tightened as per ISI standard norms. But consult
your seller.

Valve repairs of any type may please be carried out by

trained personnel only.

We provide adequate assistance for any of your

quarries, regarding tightening of inlet or outlet
threads tightening torques are given in our literature
please adhere to it strictly. .

Use proper torques wrenches, (do not use adjustable

wrench) and spanners only.

8
WHEEL TYPE CARBON DIOXIDE VALVE

IS : 3224

• SERVICE • SAFETY • SATISFACTION

CO2 CARBON DIOXIDE HANDLE TYPE VALVE

• SERVICE • SAFETY • SATISFACTION

INDUSTRIAL OXYGEN VALVE

IS : 3224

• SERVICE • SAFETY • SATISFACTION

 MATERIAL USED FOR MANUFACTURING OF REGULATORS OF
ACETYLENE/ OXYGEN/ AIR/ NITROGEN/ ARGON/ HELIUM/
HYDROGEN/ CARBON DIOXIDE/ AMMONIA/ SULPHUR DIOXIDE

1. Forged Body to with stand high pressure as per IS: 6912.

2. Bonnet Forged for extra strength as per IS: 6912.

3. Springs to confirm IS: 4454

4. Brass Parts are made from free cutting brass IS: 319.

5. Diaphragm to confirm IS: 3400

6. All Corrosive Gases to have all parts made from S.S. 304

INSPECTION / TESTING

1. All tests are carried out as per IS: 6901.

2. Leakage Test.

3. Safety Test etc.

9
SINGLE STAGE REGULATOR

IS : 6901

CM/L : 8978016

CM
/L
-8
97
80
16
SINGL
ES
R

T
TO

A
G

LA E
OX
YGEN REGU

• SERVICE • SAFETY • SATISFACTION

SKETCH OF MINI REGULATOR

Part-27
Part-26
Part-26

Part-26

Part-28

Part- 3

Part-4
Part-9
Part-5
Part-2
Part-8 Part-20
Part-14 Part-6
Part-7
Part-11
Part-20
Part-12
Part-18 Part-13

Part-17 Part-16
Part-21 Part-22 Single Stage Regulator
Part-19 Part-13 Part-1 (02 Gas)
Part-23

10
SINGLE STAGE REGULATORS
BILL OF MATERIAL

SL. NO. DESCRIPATION PART NO. MATERIAL STANDARD QTY.

1 MAIN BODY JEW/O/3100/AOX-2/1 BRASS IS-6912 01

2 BONNET (S.STAGE) JEW/O/3100/AOX-2/2 BRASS IS-6912 01

3 PRESSURE ADJ. SCREW JEW/O/3100/AOX-2/3 BRASS IS-319 01

4 PRESSURE PAD JEW/O/3100/AOX-2/4 BRASS IS-319 01

5 COMP SPR (BONNET) JEW/O/3100/AOX-2/5 SPRING STEEL IS-4454 PART-2 01

6 GASKET JEW/O/3100/AOX-2/6 FIBRE IS-4819 01

7 DIAPHRAGM JEW/O/3100/AOX-2/7 NEOPRENE RUBBER IS-3400 PART-22 01

8 BRASS WASHER JEW/O/3100/AOX-2/8 BRASS IS-319 01

9 SCREW JEW/O/3100/AOX-2/9 BRASS IS-319 01

10 LOCK NUT JEW/O/3100/AOX-2/10 BRASS IS-319 01

11 SEAT NUT JEW/O/3100/AOX-2/11 BRASS IS-319 01

12 COMP. SPR(SEAT NUT) JEW/O/3100/AOX-2/12 S.S. IS-4454 PART-4 01

13 PIN VALVE BODY JEW/O/3100/AOX-2/13 BRASS IS-319 01

14 HEX NUT (PIN VALVE) JEW/O/3100/AOX-2/14 BRASS IS-319 01

15 RUBBER WASHER JEW/O/3100/AOX-2/15 NEOPRENE RUBBER IS-3400 PART-22 01

16 PIN VALVE JEW/O/3100/AOX-2/16 S.S. IS-319 01

17 RELIEF VALVE BODY JEW/O/3100/AOX-2/17 BRASS IS-319 01

18 COMP. SPR (RELIEF VAL) JEW/O/3100/AOX-2/18 S.S. IS-319 01

19 RUBBER GUIDE JEW/O/3100/AOX-2/19 BRASS IS-319 01

20 RELIEF VAL. WASHER JEW/O/3100/AOX-2/20 NEOPRENE RUBBER IS-319 01

21 RELIEF VAL. BUTTON JEW/O/3100/AOX-2/21 BRASS IS-319 01

22 INLET CONNECTOR JEW/O/3100/AOX-2/22 BRASS IS-319 01

23 HOSE HEX NUT (INLET) JEW/O/3100/AOX-2/23 BRASS IS-319 01

24 OUTLET CONNECTOR JEW/O/3100/AOX-2/24 BRASS IS-319 01

25 HOSE HEX NUT JEW/O/3100/AOX-2/25 BRASS IS-319 01

26 ADOPTER OUTLET JEW/O/3100/AOX-2/26 BRASS IS-319 01

27 PRESSURE GAUGE JEW/O/3100/AOX-2/27 BRASS IS-319 01

28 PRESSURE GAUGE JEW/O/3100/AOX-2/28 BRASS IS-319 01

11
TWO STAGE OXYGEN REGULATOR

IS : 6901

CM/L-8978016

PA
TE
NT E
CM/L-
D
IS : 6
89780

901
16
CM
/L -

89
78
016

• SERVICE • SAFETY • SATISFACTION

SKETCH OF TWO STAGE REGULATOR

2B

20

19

17

29 30 27

28

26

11

13

14
9

15
2A
10
7

12
TWO STAGE REGULATOR
BILL OF MATERIAL

SL. NO. DESCRIPATION PART NO. MATERIAL STANDARD

1 MAIN BODY JEW/O/3100/AOX-5/01 BRASS IS-6912

2A BONNET (I.STAGE) JEW/O/3100/AOX-5/2A BRASS IS-6912
2B BONNET (II.STAGE) JEW/O/3100/AOX-5/2B BRASS IS-6912
3 PRESSURE ADJ. SCREW. JEW/O/3100/AOX-5/03 BRASS IS-319
4 DIAPHRAGM(BONNET-I) JEW/O/3100/AOX-5/04 NEOPRENE RUBBER IS-3400 Part-22
5 SCREW(BONNET-II) JEW/O/3100/AOX-5/05 BRASS IS-319
6 P.R. PLATE-I (BONNET-I) JEW/O/3100/AOX-5/06 BRASS IS-319
7 LOCK NUT (BONNET-I) JEW/O/3100/AOX-5/07 BRASS IS-319
8 GASKET (BONNET-I) JEW/O/3100/AOX-5/08 FIBER IS-4819
9 PR. PAD (BONNET-I) JEW/O/3100/AOX-5/09 BRASS IS-319
10 COMP. SPRING(BONNET-I JEW/O/3100/AOX-5/10 SPRING STEEL IS-4454/2
11 PIN VALVE BODY JEW/O/3100/AOX-5/11 BRASS IS-319
12 RUBBER WASHER JEW/O/3100/AOX-5/12 NEOPRENE RUBBER IS-3400 PART-22
13 HEX NUT (PIN VALVE) JEW/O/3100/AOX-5/13 BRASS IS-319
14 PIN JEW/O/3100/AOX-5/14 S.S. IS-6603
15 SEAT NUT JEW/O/3100/AOX-5/15 BRASS IS-319
16 BLANKING PLUG JEW/O/3100/AOX-5/16 BRASS IS-319
17 DIAPHRAGM (BONNET-II) JEW/O/3100/AOX-5/17 NEOPRENE RUBBER IS-3400 PART-22
18 ROUND NUT (BONNET-II) JEW/O/3100/AOX-5/18 BRASS IS-319
19 COMP. SPRING (BONNET-II) JEW/O/3100/AOX-5/19 SPRING STEEL IS-4454/2
20 PR. PLATE-III (BONNET-II0 JEW/O/3100/AOX-5/20 BRASS IS-319
21 RELIEF VALVE BODY JEW/O/3100/AOX-5/21 BRASS IS-319
22 COMP. SPRING(RELIEF VAL.)\ JEW/O/3100/AOX-5/22 SPRING STEEL IS-4454/2
23 RUBBER GUIDE JEW/O/3100/AOX-5/23 BRASS IS-319
24 SAFETY WASHER JEW/O/3100/AOX-5/24 NEOPRENE RUBBER IS-319
25 RELIEF VALVE BUTTON JEW/O/3100/AOX-5/25 BRASS IS-4454/4
26 INLET CONNECTION JEW/O/3100/AOX-5/26 BRASS IS-319
27 HEX NUT INLET (LH) JEW/O/3100/AOX-5/27 BRASS IS-4454/4
28 HOSE NIPPLE JEW/O/3100/AOX-5/28 BRASS IS-319
29 HOSE HEX NUT JEW/O/3100/AOX-5/29 BRASS IS-3400 PART-22
30 ADOPTER OUTLET JEW/O/3100/AOX-5/30 BRASS IS-319
31 COMP. SPRING (SEAT NUT) JEW/O/3100/AOX-5/31 SPRING STEEL IS-4454 PART-4
32 GASKET (BONNET-II) JEW/O/3100/AOX-5/32 BRASS IS-319
33 PR. GAUGE (INLET) JEW/O/3100/AOX-5/33 BRASS IS-319
34 PR. GAUGE (OUTLET) JEW/O/3100/AOX-5/34 BRASS IS-319

13
AOX-14 REGULATOR

• SERVICE • SAFETY • SATISFACTION

SKETCH OF AOX-14 REGULATOR

Part-5
Part-3

Part-4

Part-6

Part-7

Part-2

Part-13 Part-12
Part-10

Part-11
Part-9

Part-8

Part-1
Part-18
Part-16
Part-14
Part-15
Part-17

Part-20

Part-21

Part-19

Part-22

14
AOX-14 REGULATOR
BILL OF MATERIAL

SL. NO. DESCRIPATION DRAWING NO. MATERIAL STANDARD

1 BODY JEW/O/4100/AOX-14/01 BRASS IS-6912

2 BONNET JEW/O/4100/AOX-14/02 BRASS IS-6912
3 PRESSURE KEY JEW/O/4100/AOX-14/03 BRASS IS-6912
4 HEX NUT (P.KEY) JEW/O/4100/AOX-14/04 BRASS IS-319
5 GRUB SCREW JEW/O/4100/AOX-14/05 BRASS IS-3400 Part-22
6 PRESSURE PLATE JEW/O/4100/AOX-14/06 BRASS IS-319
7 COMP SPRING (BON.) JEW/O/4100/AOX-14/07 SPRING STEEL IS-319
8 GASKET JEW/O/4100/AOX-14/08 FIBRE IS-4819
9 DIAPHRAGM JEW/O/4100/AOX-14/09 NEOPRENE IS-3400
10 D.WASHER JEW/O/4100/AOX-14/10 BRASS IS-319
11 D.SCREW JEW/O/4100/AOX-14/11 BRASS IS-319
12 O-RING JEW/O/4100/AOX-14/12 NEOPRENE IS-3400
13 D.LOCK NUT JEW/O/4100/AOX-14/13 BRASS IS-319
14 S.S. PIN JEW/O/4100/AOX-14/14 S.S. IS-6603
15 S.S. BUSH JEW/O/4100/AOX-14/15 S.S. IS-6603
16 TEFLON WASHER JEW/O/4100/AOX-14/16 PTFE IS-14635
17 FILTER ASSMEBLY JEW/O/4100/AOX-14/17 BRASS IS-319
18 O-RING (BIG) JEW/O/4100/AOX-14/18 NEOPRENE IS-3400
19 HEX NUT (IN LET) JEW/O/4100/AOX-14/19 BRASS IS-319
20 INLET ADOPTER JEW/O/4100/AOX-14/20 BRASS IS-319
21 TEFLON WASHER JEW/O/4100/AOX-14/21 PTFE IS-14635
22 INLET ADOPTER JEW/O/4100/AOX-14/22 BRASS IS-319
23 OUTLET ADOPTER JEW/O/4100/AOX-14/23 BRASS IS-319
24 OUTLET NIPPLE JEW/O/4100/AOX-14/24 BRASS IS-319
25 HOSE HEX NUT JEW/O/4100/AOX-14/25 BRASS IS-319
26 SAFETY VALVE BODY JEW/O/4100/AOX-14/26 BRASS IS-319
27 COMP. SPRING (S.V.) JEW/O/4100/AOX-14/27 S.S IS-4454
28 RUBBER GUIDE JEW/O/4100/AOX-14/28 BRASS IS-319
29 SAFETY WASHER JEW/O/4100/AOX-14/29 NEOPRENE IS-3400
30 SAFETY BUTTON JEW/O/4100/AOX-14/30 BRASS IS-319
31 GAUGE (IN LET) JEW/O/4100/AOX-14/31 BRASS ---------
32 GAUGE (OUTLET) JEW/O/4100/AOX-14/32 BRASS ---------

15
MINI REGULATOR

OR
SI
NG

N R E G U L AT
L E S TA G E

GE
XY
O

• SERVICE • SAFETY • SATISFACTION

SKETCH OF MINI REGULATOR

Part-24

Part-25

Part-26

Part-27

Part-3
Part-23

Part-22 Part-4

Part-5

Part-10
Part-8
Part-9 Part-2
Part-6
Part-16
Part-7
Part-11 Part-15
Part-14 Part-12
Part-17
Part-13

Part-1

Part-21
Part-19
Part-28 Part-20

16
MINI REGULATOR
BILL OF MATERIAL

SL. NO. DESCRIPATION DRAWING NO. MATERIAL QTY.

1 MAIN BODY JEW/O/3100/MINI-01 BRASS 01

2 BONNET JEW/O/3100/MINI-02 BRASS 01

3 PRESSURE KEY JEW/O/3100/MINI-03 BRASS 01

4 PRESSURE PAD JEW/O/3100/MINI-04 BRASS 01

5 COMP SPRING (BON.) JEW/O/3100/MINI-05 SPRING STEEL 01

6 GASKET JEW/O/3100/MINI-06 FIBRE 01

7 DIAPHRAGM JEW/O/3100/MINI-07 NEOPRENE 01

8 WASHER FOR DIAPHARGM JEW/O/3100/MINI-08 BRASS 01

9 SCREW FOR DIAPHARGM JEW/O/3100/MINI-09 BRASS 01

10 ROUND NUT JEW/O/3100/MINI-10 BRASS 01

11 SEAT NUT JEW/O/3100/MINI-11 BRASS 01

12 COMP SPRING (SEAT NUT) JEW/O/3100/MINI-12 S.S. STEEL 01

13 PIN VALVE BODY JEW/O/3100/MINI-13 BRASS 01

14 HEX NUT (PIN VALVE) JEW/O/3100/MINI-14 BRASS 01

15 RUBBER WASHER JEW/O/3100/MINI-15 NEOPRENE 01

16 S.S. PIN (S. VALVE) JEW/O/3100/MINI-16 S.S. 01

17 SAFETY VALVE BODY JEW/O/3100/MINI-17 BRASS 01

18 COMP SPRING (S.V.) JEW/O/3100/MINI-18 S.S.STEEL 01

19 RUBBER GUIDE JEW/O/3100/MINI-19 BRASS 01

20 SAFETY WASHER JEW/O/3100/MINI-20 NEOPRENE 01

21 SAFETY BUTTON JEW/O/3100/MINI-21 BRASS 01

22 INLET NIPPLE JEW/O/3100/MINI-22 BRASS 01

23 HEX NUT (IN LET) JEW/O/3100/MINI-23 BRASS 01

24 OUT LET NIPPLE JEW/O/3100/MINI-24 BRASS 01

25 HOSE HEX NUT JEW/O/3100/MINI-25 BRASS 01

26 OUTLET ADOPTER JEW/O/3100/MINI-26 BRASS 01

27 PRESSURE GAUGE JEW/O/3100/MINI-27

17
OPERATIONAL DATA OF REGULATORS
HOW TO OPERATE PRESSURE REGULATORS
izs'kj jsxqysVj dks dSls bLrseky djsa
• Choose Correct Regulator As Per Requirement Of Gas And Pressure

xSl vkSj izs'kj dh vko';drkuqlkj] jsxqysVj dk pquko djsa A

• Release the pressure of the regulator after use to avoid damage to rubber parts.

jsxqysVj dks bLrseky djus ds ckn izs'kj eqDr djas A rkfd jcM+ ikVZl dks uqdlku ls cpk;k ldsa A
• See that Pointer of pressure gauge points at Zero when pressure adjusting screw is unscrewed.

tc izs'kj Ldqz [kqyk gks rks izs'kj xst esa lqbZ 'kwU; ij gksuh pkfg, A
• No grease or oil should be used as it is very dangerous.

xzhl ;k rsy dk bLrseky u djsa ;g [krjukd gks ldrk gS A

• Store regulator in normal temperature

jsxqysVj dks lkekU; rkieku esa j[kas A

• Hose pipes used in welding or cutting should be free from dust, dirt and moisture.
jcM+ ds ikbi tks oSfYaMx ;k dfVax dk;Z esa bLrseky gksus gSa dks /kwy] xanxh ,oa ueh ls eqDr
gksuk pkfg, A
• All inlet and outlet connections should be compatible with the valve and hose nipples respectively.

lHkh bUysV vkSj vkmVysV dusD'ku okYo vkSj gkst jcM+ ikbi fuIiy esa vPNh rjg ls fQV gksus pkfg;as A
• Slowly open the cylinder and see inlet pressure gauge shows pressure of cylinder.

flyasMj okYo dks /khjs ls [kksfy;s vkSj nsf[k;s fd bUySV izs'kj xst flysaMj izs'kj dks fn[kk jgk gS A
• Check for leakage of gas at the inlet joint with water or soap solution.

xSl yhdst ¼fjlko½ dks ikuh ;k lkcqu ds /kksy ls pSd djsa A

• Now the regulator is ready for use i.e. for welding, cutting or heating etc.

vc vki viuh vko';dRkkuqlkj oSfYaMx] dfVax vkSj xeZ djus tSls dk;Z dj ldrs gaS A
• Set the pressure of regulator with the pressure adjusting screw to you requirement

SAFETY INSTRUCTIONS
• Regulator should be secured properly and cylinder key should be with in reach of the
operator to close the cylinder immediately in case of emergency

flaysMj dh pkch vkWijsVj dh ig¡qp esa gksuh pkfg;s] rkfd bejtsalh iM+us ij rqjUr flysaMj
can fd;k tk lds A
• Turn clockwise to tighten the regulators of oxygen and insert gases as they have right hand
threads and all fuel gases have left hand threads to tighten them turn anticlockwise
vkWDlhtu ,oa Toyu'khy xSl esa lh/ks gkFk dh pwfM+;k¡ gksrh gS vkSj Toyu'khy xSlksa ds jsxqysVjksa esa
mYVs gkFk dh pwfM;k¡ gksrh gSa vr% jsxqysVjksa dks flysaMj esa dlrs oDr /;ku nsus dh vko';drk gS A
• Clean the valve outlet of the cylinder before securing the regulator to it.

flysaMj okYo dks igys lkQ djsa mlds ckn jsxqysVj yxk;sa A
18
• Do not change the inlet of regulator to use with other gas.

ftl xSl dk jsxqysVj gks mlh xSl esa bLrseky djsa] fdlh vU; xSl esa bLrseky u djs
• The safety valve of regulator will release gas above 1.5 times the working pressure.

jsxqysVj dh ls¶Vh ls xSl rHkh fudysxh tc ofdZx izs'kj ls 1-5 xquk vf/kd gks tk;sxh
• The bonnets of regulators have safety holes which will only release gas in case of accidental.
failure of safety valve, this is an additional safety feature being provided with the regulator

jsxqysVj ds cksuV ls xSl rHkh fudysxh tc ls¶Vh Qsy gks tk;s A ;g vfrfjDr lqj{kk mik; gS] tksfd
dsoy gekjs jsxqysVj esa fn;k x;k gSA
• If any of the pressure gauges are not showing pressure then replace them immdiately.

vxj izs'kj xstkas esa izs'kj ugha fn[k jgk gks rks rqjar cnysa A

Do's
• After use clean the regulators and store them properly in neat and clean place.

jsxqysVj dk dk;Z lekIr gksus ij lkQ djds] lkQ lqFkjh txg ij j[ksa A
• Slowly open the cylinder valve.

flyasMj okYo dks /khjs ls [kksysa A

• Set the regulator pressure according to your requirement.

viuh vko';drkuqlkj jsxqysVj izs'kj dks lSV djsa A

• In two stage regulator pressure of First stage is preset.

Vw LVst jsxqysVj ds igys LVst dk izs'kj daiuh }kjk igys ls lSV fd;k tkrk gS A
• Careful handling of pressure regulators is recommended.

lko/kkuh ls jsxqysVjksa dks bLrseky djsa A

Don'ts
• Do not apply pressure beyond working pressure recommended in the table.

lkFk esa nh x;h lkfj.kh esa n'kkZ;s x;s izS'kj ls vf/kd izS'kj jsxqysVj esa u nsa
• Do not change or try to change pressure of first stage (Which is preset) in two stage regulator.

igys LVst izs'kj dks u NsMa+s] tksfd jsxqysVj esa igys ls gh lSV gksrk gS A
• Do not use regulator with any other gas (use regulator for which it is designed)

ftl xSl dk jsxqysVj gks] mlh xSl esa bLrseky djsa nwljh xSl esa ugha A
• Do not use hoses that have cracks.

PkVdh gq;h jcM+ ikbi ¼gkst½ bLrseky u djsa A

• Do not use oil or grease

rsy vFkok xzhl dk bLrseky u djsa A

19
 MATERIAL USED FOR MANUFACTURING OF
HIGH PRESSURE WELDING BLOW PIPE

1. Forging brass conforming to IS : Specification

2. Free cutting brass conforming to IS : Specification
3. PTFE conforming to IS : Specification
4. Aluminium conforming to IS : Specification
5. S.S. Spring conforming to IS : Specification
6. Copper conforming to IS : Specification

INSPECTION

All Tests are carried out as per IS : 7653.

FLAME ADJUSTMENT

1. You can set the flame to neutral & carburizing and from carburizing to oxidizing and back
to neutral without any back fire.

2. It is possible to work in wind with wind speed of 0.3m3/min

3. No back fire, sustained back fire or flash back will be noticed during working.

4. Our tips are marked with numbering system and fuel gas to be used. We provide
operating table along with operating instructions.

20
SKETCH OF HIGH PRESSURE WELDING
BLOW PIPE

19
X

C
B

15

16
TIP

20

17
A

14

18

13
D

NOTE : MATERIAL AS PER IS : SPECIFICATION

12

S.No. Tip No. Total

1. 2 113± 3.0

2. 3 113± 3.0

3. 6 136± 3.0
9 10 11
4. 13 137± 3.0

5. 20 245± 3.0

6. 30 245± 3.0

6 7
8 5

3
4

21
HIGH PRESSURE WELDING BLOW PIPE

• SERVICE • SAFETY • SATISFACTION

HIGH PRESSURE WELDING BLOW PIPE
BILL OF MATERIAL

SL. NO. DESCRIPATION PART NO. MATERIAL QTY.

1 MAIN BODY JEW/WB/6100/01 BRASS 01

2 HOZE NIPPLE JEW/WB/6100/02 BRASS 02

3 HEX NUT (RH) JEW/WB/6100/03 BRASS 01

4 HEX NUT (LH) JEW/WB/6100/04 BRASS 01

5 CONNECTOR VALVE PIN JEW/WB/6100/05 BRASS/S.S 02

6 LOCK NUT JEW/WB/6100/06 BRASS 02

7 WASHER JEW/WB/6100/07 BRASS 02

8 KNOB JEW/WB/6100/08 ALUMINIUM 02

9 VALVE NUT JEW/WB/6100/09 BRASS 02

10 TEFLON WASHER JEW/WB/6100/10 TEFLON 02

11 BRASS WASHER JEW/WB/6100/11 BRASS 04

12 HANDLE JEW/WB/6100/12 ALUMINIUM 01

13 ADOPTER JEW/WB/6100/13 BRASS 01

14 COUPLING NUT JEW/WB/6100/14 BRASS 01

15 BODY CONNECTOR JEW/WB/6100/15 BRASS 01

16 O RING FOR BODY CONNECTOR JEW/WB/6100/16 NEOPRENE 01

17 O RING (BIG) JEW/WB/6100/17 NEOPRENE 01

18 O RING (SMALL) JEW/WB/6100/18 NEOPRENE 01

19 TIP JEW/WB/6100/19 COPPER 01

20 Z FOR H.P. BLOW PIPE JEW/WB/6100/20 BRASS 01

22
OPERATIONAL DATA
(HIGH PRESSURE) WELDING BLOW PIPE

• HOW TO OPERATE / bLrseky] djus dh fof/k

• Use proper tip size for welding of Mild Steel plates/sheets.

lgh fVi dk bLrseky djsa A

• Before connecting the regulator to the cylinder clean the orifice of the cylinder valve.

jsxqysVj dks flyasMj ij yxkus ls igys] ,d ckj flysaMj okYo dks [kksy dj lkQ djsa A
• Connect the oxygen and fuel gas regulators to the respective cylinders.

vkDlhtu jsxqysVj dh vkDlhtu ,oa ¶;wy xSl dks ¶;wy xSl flysaMj es yxk;as A
• Red hose to be connected to fuel gas and blue with oxygen regulators respectivaly

yky ikbi dks ¶;wy xSl jsxqysVj esa uhys ikbi dks vkDlhtu jsxqysVj ,oa blh izdkj osYMhax Cyks
ikbi esa yxk;sa A
• Tight all hose connections properly with suitable hose clips.

mfpr DySai dh lgk;rk ls nksuksa ikbiksa dks vPNh rjg dlsa A

• Connect the suitable tips as per the job requirement and secure them tightly. Take the
guidence from the operating data provided

lkFk esa nh ok;ksa dh enn ls ,oa dk;Z ds vuqlkj lgh fVi dk pquko djas A
• Ensure that the knobs of fuel and Oxygen gases of welding blow pipe are closed.

lqfuf'pr djsa dh ¶;wy ,oa vkDlhtu xSlksa dh ukWCl ¼|aqfM;ka½ can gS A

• Protect hoses from flames, spatter and hot metal.

ikbiksa dh Tokyk] rst |kj okyh midj.kksa ,oa xeZ |krq ls cpk,¡ A
• Open the fuel gas knob and ignite the gas and now open the oxygen gas and adjust the flow of
Oxygen and fuel gas to get neutral flame.

igys ¶;wy xSl uksc dh [kksys ,oa xSl tyk,¡] mlds ckn vkDlhtu uksc dks [kksydj U;qVªy ¶yse cuk;s A
SAFETY INSTRUCTIONS / lqj{kk funsZ'k
• Tight the tip properly

fVi dks vPNh rjg ls dlsa A

• Clean the tip if not getting neutral flame proper.

lgh U;qVªy ¶yse u cuus ij fVi dks lkQ djs A

• First close the "FUEL GAS" knob of the welding blow pipe after completion of work and than the
"OXYGEN" knob

igys ¶;wy xSl uksac dks can djsa] ckn esa vkDlhtu uksc dks can djsa A
• Close the cylinder valves.

flysaMj okYo dks can djsa

• Tight all hose connections properly with suitable hose clips.

dk;Z lEkkIr gksus ij nksuksa gkst ikbZiksa esa ls xSl izS'kj fudky nsa A
23
• Remove all inflammable materials like oils, grease, paint etc. near the vicinity of work place.

lHkh Toyu'khy inkFkZ tSls rsy] xzhl] isaV bR;kfn dks dk;Z LFky ls nwj j[ksa A

Do's
• To clear the orifice of the tip use drill one size smaller than the orifice of tip.

fVi ds Nsn dks lkQ djus ds fVi ds fy;s Nsn ls NksVs fMªy dk bLrseky djsa A
• In case tip is getting over heat dip in the water.

vxj fVi T;knk xeZ gks xbZ gks rks] fVi dks ikuh esa Mqcks;sa A
• Set Oxygen and fuel gas pressures as shown in the operational table.

lkfj.kh dh enn ls vkDlhtu ,oa ¶;wy xSl ds izs'kj dks lSV djsa A
• Use Aprin, hand gloves and proper safety goggles for protection.

,fizu] nLrkus] lqj{kk p'ekas dk bLrseky viuh lqj{kk ds fy;s djsa A

• Keep safe distance from flames & fumes while working

Tokyk vkSj /kq,sa ls lqjf{kr nwjh cuk;s j[ksa A

Don'ts

• Do not apply pressure beyond working pressure recommended in the table.

lkFk esa nh x;h lkfj.kh esa n'kkZ;s x;s izS'kj ls vf/kd izS'kj jsxqysVj esa u nsa
• Do not change or try to change pressure of first stage (Which is preset) in two stage regulator.

igys LVst izs'kj dks u NsMa+s] tksfd jsxqysVj esa igys ls gh lSV gksrk gS A
• Do not use hoses that have cracks.

pVdh gqvh ;k T;knk iqjkuh gkst ikbi bLrseky u djsa A

• Do not touch the tip with surface of the job while working.

oSfYaMx djrs le; fVi dh tkWc dh lrg dks u Nq,sa

24
 MATERIAL USED FOR MANUFACTURING
OF CUTTING BLOW PIPE

1. HT brass conforming to IS specification

2. Free cutting brass conforming to IS specification

3. PTFE conforming to IS specification

4. Bakelite conforming to IS specification

5. S.S. Spring conforming to IS specification

INSPECTION

All tests are carried out as per IS: 7653.

Our cutting blow pipe is BIS approved.

FLAME ADJUSTMENT:-

1. You can set flame neutral flame and from neutral to carburizing and from to oxidizing
and vice versa without any back fire.
3
2. It is possible to work in wind with wind speed of 0.3m /min.

3. No back fire, sustained back fire or flash back will be noticed during working.

4. Our Nozzles are marked with numbering system and fuel gas to be used. We provide
operating table along with operating instructions with each nozzle.

5. BIS approved and marked with numbering system and type of fuel gas.

25
SKETCH OF CUTTING BLOW PIPE

32
22
21

27

28

20

30

19 18

29

23

24

14

10
8

16 9 27
31 7
25 15
22
13
5

26
6

11
4 3

26
CUTTING BLOW PIPE
BILL OF MATERIAL

SL. NO. DESCRIPATION PART NO. MATERIAL QTY.

1 MAIN BODY JEW/CB/6100/01 BRASS 01

2 HOZE NIPPLE JEW/CB/6100/02 BRASS 02
3 HEX NUT JEW/CB/6100/03 BRASS 01
4 HEX NUT JEW/CB/6100/04 BRASS 01
5 SPINDLE JEW/CB/6100/05 BRASS 01
6 PLUNGER NUT (BIG) JEW/CB/6100/06 BRASS 01
7 O RING (SMALL) JEW/CB/6100/07 NEOPRENE 01
8 NEOPRENE WASHER JEW/CB/6100/08 NEOPRENE 01
9 COMP. SPRING JEW/CB/6100/09 S.S. 01
10 LEVER JEW/CB/6100/10 ALUMINIUM 01
11 PIN FOR LEVER JEW/CB/6100/11 BRASS 01
12 PLUNGER NUT (SMALL) JEW/CB/6100/12 BRASS 01
13 CONNECTOR VALVE PIN JEW/CB/6100/13 BRASS 02
14 TEFLON WASHER JEW/CB/6100/14 TEFLON 01
15 KNOB JEW/CB/6100/15 ALUMINIUM/ABS 02
16 LABEL FOR KNOB OXYGEN JEW/CB/6100/16 ALUMINIUM 01
17 LABEL FOR KNOB ACETYLENE JEW/CB/6100/17 ALUMINIUM 01
18 INJECTOR JEW/CB/6100/18 BRASS 01
19 BODY CONNECTOR JEW/CB/6100/19 BRASS 01
20 COUPLING NUT JEW/CB/6100/20 BRASS 01
21 HEAD FOR CUTTING TORCH JEW/CB/6100/21 BRASS 01
22 NOZZLE NUT JEW/CB/6100/22 BRASS 01
23 CLAMP FOR LEVER JEW/CB/6100/23 BRASS 01
24 GRIP JEW/CB/6100/24 BAKELITE 01
25 LABEL (jai gopal engg. works. Pvt. Ltd) JEW/CB/6100/25 ALUMINIUM 01
26 VALVE NUT JEW/CB/6100/26 BRASS 02
27 6 HOLE SOCKET ASSLY JEW/CB/6100/27 BRASS 01
28 OXYGEN TUBE FOR HEAD ASSLY JEW/CB/6100/28 BRASS 01
29 CONNECTING TUBE (DA) JEW/CB/6100/29 BRASS 01
30 Z FOR OUTER TUBE JEW/CB/6100/30 BRASS 01
31 O RING (BIG) JEW/CB/6100/31 NEOPRENE 01
32 NOZZLE JEW/CB/6100/32 COPPER 01

27
OPERATIONAL DATA OF CUTTING BLOW PIPE

28
NM CUTTING BLOW PIPE

• SERVICE • SAFETY • SATISFACTION

SKETCH OF NM CUTTING BLOW PIPE

15

17
16

13

14

18

12 19

10

11

4
5

6
2
8 3

30
 MATERIAL USED FOR MANUFACTURING
OF NM CUTTING BLOW PIPE

1. Forging brass conforming to IS : Specification.

2. Free cutting brass conforming to IS : Specification.
3. PTFE conforming to IS : Specification.
4. S.S. Spring conforming to IS : Specification.
5. S.S. Pipe conforming to IS : Specification.
6. Aluminium Extrusions conforming to IS : Specification.
7. Copper conforming to IS : Specification.

INSPECTION

All Tests are carried out as per IS : 7653.

FLAME ADJUSTMENT

1. You can set the flame to neutral and from neutral to carburizing and from carburizing to
oxidizing and vice versa without any back fire.

2. It is possible to work in wind with wind speed of 0.3m3/min

3. No back fire, sustained back fire or flash back will be noticed during working.

4. Our tips are marked with numbering system and fuel gas to be used. We provide operating
table along with operating instructions with each nozzle.

5. It is possible to use 'A' Type or 'B' Type Nozzles with our NM cutting Blow pipe.

29
N.M. CUTTING BLOW PIPE
BILL OF MATERIAL

SL. NO. DESCRIPATION DRAWING NO. MATERIAL QTY.

1 CUTTER BODY JEW/NMCB/6100/01 BRASS 01

2 VALVE JEW/NMCB/6100/02 BRASS 02

3 BRASS WASHER JEW/NMCB/6100/03 BRASS 02

4 TEFLON WASHER JEW/NMCB/6100/04 TEFLON 02

5 VALVE NUT JEW/NMCB/6100/05 BRASS 02

6 KNOB JEW/NMCB/6100/06 ALUMINIUM 02

7 LOCK NUT JEW/NMCB/6100/07 M.S. 02

8 HOSE NUT JEW/NMCB/6100/08 BRASS 02

9 HOSE NIPPLE JEW/NMCB/6100/09 BRASS 02

10 LEVER JEW/NMCB/6100/10 S.S. 01

11 LEVER PIN JEW/NMCB/6100/11 S.S 01

12 HANDLE JEW/NMCB/6100/12 ALUMINIUM 01

13 BIG TUBE JEW/NMCB/6100/13 S.S. 02

14 SMALL TUBE JEW/NMCB/6100/14 S.S. 01

15 HEAD JEW/NMCB/6100/15 BRASS 01

16 NOZZLE NUT JEW/NMCB/6100/16 BRASS 01

17 NOZZLE (THREE SEAT TYPE) JEW/NMCB/6100/17 COPPER 01

18 HANDLE CAP JEW/NMCB/6100/18 S.S. 01

19 LEVER LOCK JEW/NMCB/6100/19 S.S. 01

31
OPERATIONAL DATA OF N M CUTTING BLOW PIPE

OPERATING DATA FOR MILD STEEL CUTTING WITH "ASHA"

NM CUTTING BLOW PIPE (INJECTOR TYPE). COMPLY WITH
ISI AND ISO STANDARDS

NM Cutter ESAB ASHA NM 250

NOZZLE TYPE ANM-ACETYLENE NOZZLES

MATERIAL MILD STEEL

PLATE THICKNESS mm 13 25 50 75 100 150 200 250

INCH 1/2 1 2 3 4 6 8 10
NOZZLE SIZE 1/32 3/64 1/16 1/16 5/64 3/32 1/8 1/8
OXYGEN bar 1.8 2.1 2.8 3.2 3.5 4.2 4.2 5.3
PRESSURE ib/in2 25 30 40 45 50 60 60 75
ACETYLENE bar .14 .14 .14 .14 .14 .21 .28 .28
PRESSURE Ib/in2 2 2 2 2 2 3 4 4

32
CUTTING BLOW PIPE

IS : 6901

CM/L : 8978016

• SERVICE • SAFETY • SATISFACTION

 MATERIAL USED FOR MANUFACTURING
OF CUTTING BLOW PIPE BIG & SMALL

1. HT brass conforming to IS specification

2. Free cutting brass conforming to IS specification

3. PTFE conforming to IS specification

4. Aluminium conforming to IS specification

5. S.S. Spring conforming to IS specification

INSPECTION

All tests are carried out as per IS: 7653.

FLAME ADJUSTMENT:-

You can set the flame to neutral & carburizing and from carburizing to oxidizing and back to
neutral without any back fire.

It is possible to work in wind with wind speed of 0.3m3/min

No back fire, sustained back fire or flash back will be noticed during working.

Our tips are marked with numbering system and fuel gas to be used. we provide
operating table along with operating instructions.

33
LP WELDING BLOW PIPE (BIG & SMALL)

• SERVICE • SAFETY • SATISFACTION

SKETCH OF LP WELDING
BLOW PIPE (BIG & SMALL)

8
9

12

10

11

2
13

34
LP WELDING BLOW PIPE (BIG & SMALL)
BILL OF MATERIAL

SL. NO. DESCRIPATION DRAWING NO. MATERIAL QTY.

1 BODY JEW/WBP/6100/01 BRASS 01

2 VALVE JEW/WBP/6100/02 BRASS 02
3 VALVE NUT JEW/WBP/6100/03 BRASS 02
4 KNOB JEW/WBP/6100/04 BRASS 02
5 GRIP (HANDLE) JEW/WBP/6100/05 BAKELITE 01
6 HOSE NUT JEW/WBP/6100/06 BRASS 02
7 HOSE NIPPLE JEW/WBP/6100/07 BRASS 02
8 TIP JEW/WBP/6100/08 COPPER 01
9 TIP HOLDER JEW/WBP/6100/09 BRASS 01
10 COUPLING NUT JEW/WBP/6100/10 BRASS 01
11 O RING JEW/WBP/6100/11 NEOPRENE 01
12 ADOPTER JEW/WBP/6100/12 BRASS 01
13 SCREW GRIP JEW/WBP/6100/13 S. STEEL 02
14 INJECTOR JEW/WBP/6100/14 BRASS 01

35
OPERATIONAL DATA OF
(LP) WELDING BLOW PIPE BIG & SMALL

• HOW TO OPERATE / bLrseky] djus dh fof/k

• Use proper tip size for welding of Mild Steel plates/sheets.

lgh fVi dk bLrseky djsa A

• Before connecting the regulator to the cylinder clean the orifice of the cylinder valve.

jsxqysVj dks flyasMj ij yxkus ls igys] ,d ckj flysaMj okYo dks [kksy dj lkQ djsa A
• Connect the oxygen and fuel gas regulators to the respective cylinders.

vkDlhtu jsxqysVj dh vkDlhtu ,oa ¶;wy xSl dks ¶;wy xSl flysaMj es yxk;as A
• Red hose to be connected to fuel gas and blue with oxygen regulators respectivaly

yky ikbi dks ¶;wy xSl jsxqysVj esa uhys ikbi dks vkDlhtu jsxqysVj ,oa blh izdkj osYMhax Cyks
ikbi esa yxk;sa A
• Tight all hose connections properly with suitable hose clips.

mfpr DySai dh lgk;rk ls nksuksa ikbiksa dks vPNh rjg dlsa A

• Connect the suitable tips as per the job requirement and secure them tightly. Take the
guidence from the operating data provided

lkFk esa nh ok;ksa dh enn ls ,oa dk;Z ds vuqlkj lgh fVi dk pquko djas A
• Ensure that the knobs of fuel and Oxygen gases of welding blow pipe are closed.

lqfuf'pr djsa dh ¶;wy ,oa vkDlhtu xSlksa dh ukWCl ¼|aqfM;ka½ can gS A

• Protect hoses from flames, spatter and hot metal.

ikbiksa dh Tokyk] rst |kj okyh midj.kksa ,oa xeZ |krq ls cpk,¡ A
• Open the fuel gas knob and ignite the gas and now open the oxygen gas and adjust the flow of
Oxygen and fuel gas to get neutral flame.

igys ¶;wy xSl uksc dh [kksys ,oa xSl tyk,¡] mlds ckn vkDlhtu uksc dks [kksydj U;qVªy ¶yse cuk;s A
SAFETY INSTRUCTIONS / lqj{kk funsZ'k
• Tight the tip properly

fVi dks vPNh rjg ls dlsa A

• Clean the tip if not getting neutral flame proper.

lgh U;qVªy ¶yse u cuus ij fVi dks lkQ djs A

• First close the "FUEL GAS" knob of the welding blow pipe after completion of work and than the
"OXYGEN" knob

igys ¶;wy xSl uksac dks can djsa] ckn esa vkDlhtu uksc dks can djsa A
• Close the cylinder valves.

flysaMj okYo dks can djsa

• Tight all hose connections properly with suitable hose clips.

dk;Z lEkkIr gksus ij nksuksa gkst ikbZiksa esa ls xSl izS'kj fudky nsa A
36
• Remove all inflammable materials like oils, grease, paint etc. near the vicinity of work place.

lHkh Toyu'khy inkFkZ tSls rsy] xzhl] isaV bR;kfn dks dk;Z LFky ls nwj j[ksa A

Do's
• To clear the orifice of the tip use drill one size smaller than the orifice of tip.

fVi ds Nsn dks lkQ djus ds fVi ds fy;s Nsn ls NksVs fMªy dk bLrseky djsa A
• In case tip is getting over heat dip in the water.

vxj fVi T;knk xeZ gks xbZ gks rks] fVi dks ikuh esa Mqcks;sa A
• Set Oxygen and fuel gas pressures as shown in the operational table.

lkfj.kh dh enn ls vkDlhtu ,oa ¶;wy xSl ds izs'kj dks lSV djsa A
• Use Aprin, hand gloves and proper safety goggles for protection.

,fizu] nLrkus] lqj{kk p'ekas dk bLrseky viuh lqj{kk ds fy;s djsa A

• Keep safe distance from flames & fumes while working

Tokyk vkSj /kq,sa ls lqjf{kr nwjh cuk;s j[ksa A

Don'ts

• Do not apply pressure beyond working pressure recommended in the table.

lkFk esa nh x;h lkfj.kh esa n'kkZ;s x;s izS'kj ls vf/kd izS'kj jsxqysVj esa u nsa
• Do not change or try to change pressure of first stage (Which is preset) in two stage regulator.

igys LVst izs'kj dks u NsMa+s] tksfd jsxqysVj esa igys ls gh lSV gksrk gS A
• Do not use hoses that have cracks.

pVdh gqvh ;k T;knk iqjkuh gkst ikbi bLrseky u djsa A

• Do not touch the tip with surface of the job while working.

oSfYaMx djrs le; fVi dh tkWc dh lrg dks u Nq,sa

37
PIN TYPE MEDICAL VALVE

IS : 3745

• SERVICE • SAFETY • SATISFACTION

ACCESSORIES

MEDICAL VALVE (PIN TYPE)

Sturdy in construction & compact in design is our range of Pin Type Medical Valve. We
manufacture these as per industry standards & can also manufacture as per customer
requirement. The valves are manufactured keeping into account the technically accuracy,
operational efficiency & cost benefit thus assuring the benefiting business transaction to
the client.

SERVICE TEST PRESSURE OUTLET INLET

OXYGEN (P) 175kgf/cm2 14.3 NOM 18.16 mm (0.715" to BS 341)

(H) 263kgf/cm2

N2O (P) 175kgf/cm2 14.3 NOM

(H) 263kgf/cm2

38
 WELDING RUBBER HOSE PIPE

welding hoses are designed for working pressure net 12.75 Kgf/cm2.

• A rubber inner tube is manufactured in black colour having uniform and smooth bore.
• A reinforcement of natural of synthetic fire is applied by braiding.
• A rubber cover of Red/Blue colour is applied over the braided tube with smooth finish.
• At every stage of manufacturing hose is tested for dimensions and inspected visually for
any manufacturing defect.
• A finished hose is rigidly tested by our laboratory engineers to meet the requirement of
IS-447-1988 viz. tensile strength, elongation, ageing test, hydro-static pressure, burst
pressure, working pressure, proof pressure and adhesion test.

Our welding rubber hose pipes are available for oxygen & acetylene purposes.

NOMINAL BORE SIZE AND MINIMUM THICKNESS OF LINING AND COVERING

NOMINAL BORE SIZE TOLERANCE ON SIZE MINIMUM THICKNESS

LINING COVER
mm mm mm mm

6.30 ± 0.75 1.5 1.0

8.00 ± 0.75 1.5 1.0

10.0 ± 0.75 1.5 1.0

12.5

39
WELDING RUBBER HOSE PIPE

• SERVICE • SAFETY • SATISFACTION

O2 AND CO2 SPINDLES

• SERVICE • SAFETY • SATISFACTION

DOUBLE CYLINDER TROLLEY

• SERVICE • SAFETY • SATISFACTION

 CYLINDER VALVE SPINDLE

We are leading manufacturer of cylinder valve spindle which are widely used for various
industrial purposes. Manufactured as per client's design specification, our spindle is made
up of stainless steel and is very durable.

• Stainless steel AISI 304 (Non Magnetic) Soft Seating type width Across Flat of Sq.9.5 mm
• Our Spindles meet IS : 3224 Specifications

DOUBLE CYLINDER TROLLEY

These two cylinder trolleys are specially designed to hold and easily transport heavy
compressed gas cylinders by persons of moderate strength. They feature arc welded tubuler
steel construction for strength. All models roll quietly and smoothly on large solid rubber
tyred wheels and castors for better maneuverability over rough or even surfaces. Trolleys
are finished with scratch resistant, high glass, electro statically applied oven baked powder
coat.

• Durable
• Easy in handling
• Maintenance free
• User-friendly
• Handles can two jumbo cylinders of 7 cum. capacity
• Longer handles to ease off mobility.
• Good Load control.

40
ALL TYPE NOZZLES

NM THREE SEAT 'A' TYPE 'B' TYPE

NOZZLE NOZZLE NOZZLE

• SERVICE • SAFETY • SATISFACTION

CYLINDER KEYS

• SERVICE • SAFETY • SATISFACTION

 ®

JAI GOPAL ENGINEERING WORKS (PVT.) LIMITED

518, F.I.E. Patpar Ganj, Delhi-110092,
Ph. : +91-11-22144501-04, Fax. : +91-11-42141001, +91-9311108884
E-mail : [email protected],
[email protected]
Website : www.jaigopalengg.com