SIRIUS 3RW50 soft starter 1

Description

Safety information 2

Mounting and dismantling 3

Industrial controls
Connecting 4
Soft starters and
semiconductor switching devices 5
Parameter assignment
SIRIUS 3RW50 soft starter
Commissioning 6
Manual

Functions 7

Messages and diagnosis 8

Maintenance and service 9

Technical specifications 10

Dimension drawings 11

Circuit diagrams 12

Example circuits A

Third-party software B

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A5E35628455002A/RS-AA/001
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens AG A5E35628455002A/RS-AA/001 Copyright © Siemens AG 2019.

Smart Infrastructure Ⓟ 09/2019 Subject to change All rights reserved
Control Products
Werner-von-Siemens-Str. 48-50
92224 AMBERG
GERMANY
Table of contents

1 Description .............................................................................................................................................. 9
1.1 Target group ............................................................................................................................. 9
1.2 Device design .........................................................................................................................10
1.3 Operating principle ..................................................................................................................11
1.4 Access options for the 3RW50 soft starter .............................................................................13
1.5 Operating modes and master control function ........................................................................15
1.5.1 Operating modes ....................................................................................................................15
1.5.2 Sets the operating mode .........................................................................................................17
1.6 Device versions .......................................................................................................................21
1.7 Areas of application / load types .............................................................................................22
1.8 Selection of the soft starter using the Simulation Tool for Soft Starters .................................23
1.9 Structure of the article number ...............................................................................................24
1.10 Accessories .............................................................................................................................25
1.10.1 Accessories for 3RW50 soft starters ......................................................................................25
1.10.2 3RW5 communication module ................................................................................................27
1.10.3 SIRIUS Soft Starter ES (TIA Portal) .......................................................................................28
1.10.4 3RW5 HMI ..............................................................................................................................30
1.11 Additional documentation .......................................................................................................32
1.12 Siemens Industry Online Support ...........................................................................................34
1.13 Support Request .....................................................................................................................37
2 Safety information ................................................................................................................................. 39
2.1 ESD Guidelines .......................................................................................................................39
2.2 Reactive power compensation ................................................................................................41
2.3 Five safety rules for working in or on electrical systems ........................................................42
2.4 Electromagnetic compatibility (EMC) according to IEC 60947-4-1 ........................................43
2.5 Security information ................................................................................................................44
2.6 ATEX / IECEx .........................................................................................................................45
2.6.1 Use in hazardous areas ..........................................................................................................45
2.6.2 ATEX / IECEx-certified motor overload protection .................................................................45
2.7 Protection against unauthorized actuation..............................................................................48
2.8 Recycling and disposal ...........................................................................................................49
3 Mounting and dismantling ..................................................................................................................... 51
3.1 Installing 3RW50 soft starters .................................................................................................51
3.2 Mounting the fan cover ...........................................................................................................52

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3.3 Mount the 3RW50 soft starter on a level surface ................................................................... 53

3.4 Connecting the 3RW5 HMI .................................................................................................... 55
3.4.1 Connect the HMI connecting cable to the 3RW50 soft starter ............................................... 55
3.4.2 Installing the Standard 3RW5 HMI into the control cabinet door ........................................... 56
3.4.3 Installing the High Feature 3RW5 HMI in the control cabinet door ........................................ 58
3.4.4 Installing the Standard 3RW5 HMI on a flat surface .............................................................. 62
3.4.5 Installing the High Feature 3RW5 HMI on a flat surface........................................................ 63
3.4.6 Removing and installing the hinged cover of the 3RW50 soft starter .................................... 65
3.5 3RW5 communication module ............................................................................................... 66
3.5.1 Installing the 3RW5 communication module on a level surface ............................................ 66
3.5.2 Removing the 3RW5 communication module on a level surface .......................................... 68
4 Connecting ........................................................................................................................................... 69
4.1 Connections ........................................................................................................................... 69
4.1.1 Overview of all connections ................................................................................................... 69
4.1.2 State diagrams of the inputs and outputs .............................................................................. 71
4.2 Connecting the 3RW50 soft starter ........................................................................................ 73
4.3 Connecting the 3RW50 soft starter to the main circuit connection (mains / motor) .............. 74
4.4 Mounting and dismantling box terminal blocks ...................................................................... 76
4.5 Mounting terminal covers on main circuit connections .......................................................... 78
4.6 Connecting the control terminals (screw terminals) ............................................................... 79
4.7 Disconnecting the control current form the screw-type terminals .......................................... 80
4.8 Connecting the control terminals (spring-type terminals) ...................................................... 81
4.9 Disconnecting the control current from the spring-loaded terminals ..................................... 82
4.10 Replacing the control terminals .............................................................................................. 83
4.11 COM connection cable ........................................................................................................... 85
4.11.1 Connecting the COM connecting cable to the 3RW50 soft starter ........................................ 85
4.11.2 Connecting the COM connecting cable to the 3RW5 communication module ...................... 86
4.11.3 Removing the COM connecting cable on the 3RW5 communication module ....................... 88
4.11.4 Remove the COM connecting cable on the 3RW50 soft starter ............................................ 89
5 Parameter assignment .......................................................................................................................... 91
5.1 Setting elements on 3RW50 soft starter ................................................................................ 91
5.2 Overview of parameters ......................................................................................................... 93
5.3 Suggested settings ................................................................................................................ 94
5.4 Parameterizing the 3RW50 soft starter .................................................................................. 95
5.5 Setting RESET MODE and Soft Torque ................................................................................ 96
5.6 RESET MODE ....................................................................................................................... 98
5.7 Parameterizing output 13 / 14 (output signal ON or RUN) .................................................... 99
5.8 Setting parameterizing mode via key combination on the 3RW50 soft starter .................... 101
5.8.1 Activate parameterizing mode ............................................................................................. 101
5.8.2 Setting parameters in the parameterizing mode .................................................................. 102

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5.9 Design and operator controls of the High Feature 3RW5 HMI .............................................104
5.10 Menu of the 3RW5 HMI High Feature ..................................................................................106
5.11 Parameterizing analog output AQ via the High Feature 3RW5 HMI ....................................111
5.12 Parameterizing the High Feature 3RW5 HMI .......................................................................113
6 Commissioning ................................................................................................................................... 115
6.1 Commissioning the 3RW50 soft starter ................................................................................115
6.2 Sealing the 3RW50 soft starter .............................................................................................116
6.3 First commissioning of the High Feature 3RW5 HMI ...........................................................117
7 Functions ............................................................................................................................................ 119
7.1 Soft starting ...........................................................................................................................119
7.2 Current limiting function ........................................................................................................123
7.3 Soft stopping .........................................................................................................................125
7.4 Motor protection ....................................................................................................................126
7.4.1 Electronic motor overload protection ....................................................................................126
7.4.2 Thermistor motor protection with temperature sensor (optional) ..........................................128
7.5 Intrinsic device protection .....................................................................................................129
7.6 Soft torque ............................................................................................................................130
7.7 ATEX / IECEx-certified motor overload protection ...............................................................133
7.8 Additional parameters ...........................................................................................................136
7.9 Test with small load ..............................................................................................................137
7.10 Control via digital input..........................................................................................................139
7.11 3RW5 HMI Standard .............................................................................................................141
7.11.1 Design of the Standard 3RW5 HMI ......................................................................................141
7.11.2 Standard 3RW5 HMI menu ...................................................................................................143
7.11.3 Display of the error number with 3RW5 HMI Standard ........................................................145
7.12 3RW5 HMI High Feature.......................................................................................................146
7.12.1 Monitoring .............................................................................................................................146
7.12.1.1 Monitoring the measured values of the 3RW50 soft starter with the
3RW5 HMI High Feature.......................................................................................................146
7.12.1.2 Graphic display of measured values on the 3RW5 HMI High Feature .................................147
7.12.1.3 Monitoring the process image of the 3RW50 soft starter with the
3RW5 HMI High Feature.......................................................................................................149
7.12.2 Overview ...............................................................................................................................151
7.12.3 Local access protection (PIN) ...............................................................................................153
7.12.3.1 Define PIN .............................................................................................................................154
7.12.3.2 Change PIN ..........................................................................................................................155
7.12.3.3 Delete PIN .............................................................................................................................156
7.12.4 Micro SD card .......................................................................................................................157
7.12.5 Reloading a language for the High Feature 3RW5 HMI .......................................................159
8 Messages and diagnosis ..................................................................................................................... 161
8.1 Diagnostics options ...............................................................................................................161

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8.2 LED display .......................................................................................................................... 162

8.2.1 Overview of the device LEDs of the 3RW50 soft starter...................................................... 162
8.2.2 Status and error displays ..................................................................................................... 163
8.2.3 STATE / OVERLOAD LED .................................................................................................. 164
8.2.4 Overview of LEDs on Standard 3RW5 HMI ......................................................................... 165
8.2.5 Overview of LEDs on High Feature 3RW5 HMI ................................................................... 166
8.3 Warnings and remedial actions of the 3RW50 soft starter .................................................. 167
8.4 Faults and remedial actions of the 3RW50 soft starter ........................................................ 168
8.5 Faults and remedial actions of the 3RW5 HMI High Feature .............................................. 172
8.6 RESET MODE ..................................................................................................................... 173
8.7 Performing diagnostics of the 3RW50 soft starter with the 3RW5 HMI High Feature ......... 174
8.8 Performing diagnostics of the 3RW5 communication module with the
3RW5 HMI High Feature ...................................................................................................... 177
8.9 Execute HMI diagnostics with the 3RW5 HMI High Feature ............................................... 178
8.10 Self-test (user-test) .............................................................................................................. 179
8.11 Logbooks .............................................................................................................................. 183
9 Maintenance and service .....................................................................................................................185
9.1 Maintenance and repairs ..................................................................................................... 185
9.2 Firmware update .................................................................................................................. 186
9.3 Performing firmware update with micro SD card (3RW5 HMI High Feature) ...................... 188
9.4 Restoring factory setting ...................................................................................................... 189
9.4.1 Effects of the factory setting................................................................................................. 189
9.4.2 Restoring the factory settings via High Feature 3RW5 HMI ................................................ 190
9.4.3 Restoring the factory settings with the Master RESET button via
3RW5 HMI High Feature ...................................................................................................... 191
9.4.4 Restoring the factory settings with the MODE and RESET / TEST keys ............................ 192
10 Technical specifications .......................................................................................................................193
10.1 Technical data in Siemens Industry Online Support ............................................................ 193
11 Dimension drawings .............................................................................................................................195
11.1 CAx data .............................................................................................................................. 195
11.2 Drilling pattern for 3RW5 HMI Standard .............................................................................. 196
11.3 Drilling pattern for 3RW5 HMI High Feature ........................................................................ 197
11.4 Drilling patterns for 3RW5 communication module on the 3RW50 soft starter ................... 198
12 Circuit diagrams ...................................................................................................................................201
12.1 CAx data .............................................................................................................................. 201
A Example circuits ...................................................................................................................................203
A.1 Main circuit connection ........................................................................................................ 203
A.1.1 Feeder assembly, type of coordination 1 fuseless............................................................... 203
A.1.2 Feeder assembly, type of coordination 1 with fuses ............................................................ 204
A.1.3 Feeder assembly, type of coordination 2 ............................................................................. 205

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A.2 Control current connection ....................................................................................................206

A.2.1 Control by pushbutton ...........................................................................................................206
A.2.2 Control by switch...................................................................................................................207
A.2.3 Switching with the control supply voltage .............................................................................208
A.2.4 Control by PLC ......................................................................................................................210
A.2.5 Actuation of a line contactor .................................................................................................211
A.2.6 Wiring for remote RESET .....................................................................................................213
A.2.7 Connecting the temperature sensor .....................................................................................214
A.2.8 Connecting the evaluation unit to the analog output ............................................................215
A.3 Special applications ..............................................................................................................216
A.3.1 Wiring for ATEX / IECEx applications with additional line contactor ....................................216
A.3.2 Controlling a motor with a magnetic parking brake ..............................................................218
A.3.3 EMERGENCY STOP shutdown to SIL 1 or PL c with a 3SK1 safety relay ..........................219
A.3.4 EMERGENCY STOP shutdown to SIL 3 or PL e with a 3SK1 safety relay .........................223
A.3.5 Contactor for emergency start ..............................................................................................227
B Third-party software ............................................................................................................................ 229
B.1 Information about third-party software ..................................................................................229
Glossary ............................................................................................................................................. 233
Index................................................................................................................................................... 235

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Description 1
1.1 Target group

Target group
The manual is intended for everyone involved in the following tasks:
● Planning and configuring systems
● Installation
● Commissioning
● Service and maintenance

Requirements for use of 3RW5 soft starters

Basic knowledge of the following areas:
● General electrical engineering
● Drive technology
● Automation technology
● Handling the automation system and the software used

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Description
1.2 Device design

1.2 Device design

① Main circuit connection (mains supply)

② Control terminals (inputs / outputs)
③ Scale of the setting element Ie
④ RESET / TEST key
⑤ Interface for 3RW5 HMI Standard (accessories) or 3RW5 HMI High Feature (accessories)
⑥ Setting elements for parameter assignment
⑦ MODE key
⑧ Interface for 3RW5 communication module (accessory)
⑨ Connectable conductor cross sections
⑩ Diagnostics LEDs and RESET key
⑪ Eye for lead seal
⑫ Main circuit connection (motor)

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 Description
1.3 Operating principle

1.3 Operating principle

Soft starters are used to start three-phase induction motors with reduced torque and reduced
starting current.
The 3RW50 soft starter starts the motor as soon as the switch-on command is issued (t1).
During the ramp up time (t1 to t3), the current is conducted via power semiconductors
(switching elements) which start the motor up smoothly.
The 3RW50 soft starter features internal run-up recognition. If a successful motor run-up is
detected before the ramp up time elapses, the motor voltage is immediately increased to
100 % of the line voltage (t2). The internal bypass contacts close and the power
semiconductors are bypassed. The 3RW50 soft starter is in bypass operation.
Coast-down to zero speed is activated when the switch-on command is cancelled (t4) and
the motor is shut down. The power semiconductors also ensure that the motor coasts down
smoothly to a stop. As long as the stopping time is active (t4 to t5), energy is still supplied to
the motor. It may take longer for the motor to actually coast down to a standstill (t6).

① Speed t5 End of the set stopping time

(t5-t4)
② Voltage t6 Motor at standstill
t1 Motor start-up with set starting voltage US US Set starting voltage
t2 Rated operating speed ne reached Ue Rated operational voltage
t3 End of the set ramp up time ne Rated operating speed of the motor
(t3-t1)
t4 Switch-on command is cancelled, motor is
switched off

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Description
1.3 Operating principle

Functions
● Soft starting with parameterizable starting voltage and ramp up time for a smooth starting
of the drive
● Soft stopping with parameterizable stopping time for a smooth run-down of the drive
● Parameterizable current limit for avoiding current peaks
● Soft torque for smooth ramp up and ramp-down
(avoiding torque peaks by means of torque limitation)
● Integrated electronic motor overload protection with adjustable tripping class
(Off, CLASS 10A, 10E, 20E)
● Intrinsic device protection protects the 3RW50 soft starter against overload
● Ramp-up detection
● Extended operating and diagnostic functions provided by the optional
3RW5 HMI Standard or 3RW5 HMI High Feature
● Connection to motor in standard circuit
● Adjustable RESET MODE (Manual RESET, Remote RESET, Auto RESET) for the
functions of motor protection
● Extended full motor protection via optional thermistor motor protection for connection of a
temperature switch (e.g. Thermoclick) or a thermistor (e.g. PTC type A)
(alternative to analog output)
● Optional analog output for displaying a measured value with the aid of an external display
device (alternative to the thermistor motor protection)
● Optional 3RW5 communication module for integration into bus systems
● Firmware updates upgrade the firmware of the respective device
● ATEX / IECEx certification

Further information
You can find an overview of all of the functions of the 3RW5 soft starter in the Catalog IC 10
(https://support.industry.siemens.com/cs/ww/en/view/109747945).
Further details of the functions can be found in Chapter Functions (Page 119).

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 Description
1.4 Access options for the 3RW50 soft starter

1.4 Access options for the 3RW50 soft starter

① SIRIUS 3RW50 Soft Starter

② LED display on 3RW50 soft starter
③ 3RW5 HMI Standard (accessories)
④ 3RW5 HMI High Feature (accessory) (firmware version V3.0 or higher)
⑤ PC with SIRIUS Soft Starter ES (TIA Portal) via local interface on 3RW5 HMI High Feature
⑥ Fieldbus (via optional communication module)
⑦ PC or programming device with configuration software of the controller (e.g. STEP 7)
⑧ Programmable logic controller (e.g. SIMATIC S7-1500)
⑨ PC with SIRIUS Soft Starter ES (TIA Portal) Premium via 3RW5 communication module
⑩ Motor

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Description
1.4 Access options for the 3RW50 soft starter

Options for data transfer

Monitoring Diagnostics Control Parameter

assignment
3RW5 HMI High Feature ✓ ✓ ✓ -2), 3)
3RW5 HMI Standard ✓ ✓ ✓ -4)
SIRIUS Soft Starter ES ✓ ✓ ✓ -
(TIA Portal)1)
Fieldbus via ✓ ✓ ✓ -
3RW5 communication module (via user program)
3RW50 soft starter LEDs LEDs Via input IN Setting elements
1) Via the local interface on the 3RW5 HMI High Feature or via a 3RW5 communication module
PROFINET or PROFIBUS.
2) Analog output (for device version with analog output only) and ON / RUN relay output can be set.
3) Communication parameters of all compatible communication modules can be set.
4) Station address can be set for a 3RW5 PROFIBUS and Modbus RTU communication module.

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 Description
1.5 Operating modes and master control function

1.5 Operating modes and master control function

1.5.1 Operating modes

Control source and master control function

The operating modes assign access rights to the various control sources (access sources).
The control source that possesses the rights for controlling and writing access has master
control function. As only one control source can ever possess the master control function at
one time, different priorities are assigned to the modes. Read access is also possible without
master control function.

① Control source: Input IN, operating mode: Manual operation local - input controlled
② Control source: 3RW5 HMI, operating mode: Manual operation local - HMI controlled
③ Control source: SIRIUS Soft Starter ES (TIA Portal), operating mode:
Manual operation local - PC controlled
④ Control source: PLC, operating mode: Automatic
⑤ • Control source: SIRIUS Soft Starter ES (TIA Portal) Premium, operating mode:
Manual - bus
• Control source: Modbus client or Modbus master, operating mode: Automatic

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Description
1.5 Operating modes and master control function

"Automatic" mode
For the "Automatic" mode you require a 3RW5 communication module and a higher-level
control (e.g. PLC). The control source is connected to the 3RW50 soft starter via the
3RW5 communication module.
In the "Automatic" mode the master control function rests with a higher-level control:
● PROFINET, PROFIBUS, EtherNet/IP: Programmable logic controller (PLC)
● Modbus TCP: Modbus Client (e.g. PLC)
● Modbus RTU: Modbus Master (e.g. PLC)

Operating mode "manual - bus"

For the "Manual-bus" mode you require a 3RW5 PROFINET or PROFIBUS communication
module and a PC with SIRIUS Soft Starter ES (TIA Portal) Premium. The control source is
connected to the 3RW50 soft starter via the 3RW5 communication module.
In the operating mode "manual - bus" the master control function rests with the
SIRIUS Soft Starter ES (TIA Portal) Premium software.

Operating mode "manual - local"

In the operating mode "manual - local" the master control function rests with a control source
directly on the 3RW50 soft starter:
● Input IN
● 3RW5 HMI (accessories)
● SIRIUS Soft Starter ES (TIA Portal) via local interface on the 3RW5 HMI High Feature
(accessory)

Priorities of the operating modes

Mode Control source Priority

Automatic Higher-level control (e.g. PLC) Lowest
Manual - bus - Connection abort1) ↓
(depending on the 3RW5 PC controlled SIRIUS Soft Starter ES (TIA Portal) Premium ↓
communication module)
Manual - local Input controlled Input IN ↓2)
3RW5 HMI controls 3RW5 HMI ↓
PC controlled SIRIUS Soft Starter ES (TIA Portal) Highest
1) Explanation in text below
2) Lowest priority without 3RW5 communication module

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1.5 Operating modes and master control function

Connection abort
On failure of the bus connection or a CPU stop, the 3RW50 soft starter behaves
independently of the mode in accordance with the parameter "Control via digital input"
(Page 139).
If other connections between the control source and 3RW50 soft starter are aborted, the
master control function automatically switches back to the lowest priority of the current
mode.
● "Automatic" mode: The 3RW50 soft starter behaves in accordance with the parameter
"Control via digital input" (Page 139).
● Operating mode "manual - bus": The master control function switches to
"Manual - bus - Connection abort".
● Operating mode "manual - local": The master control function switches to
"Manual - local - Input controlled".

Further information
You will find more information on the 3RW5 communication modules in the manual for the
3RW5 communication module in question.

1.5.2 Sets the operating mode

Fundamental response when changing the mode

A higher-priority mode can take over as master control from a lower-priority mode at any
time; the reverse is not possible. The master control function can only be returned to the
mode with the lowest priority. Control sources with higher priority must take the master
control function from the mode with the lowest priority.

Requirements
● A mode with lower priority can only take the master control function back while the motor
is switched off.
● For the "Automatic" mode and "Manual - bus" mode you require a
3RW5 communication module.

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Description
1.5 Operating modes and master control function

"Automatic" mode

Receive master control function

The "Automatic" mode receives the master control function from the "Manual - bus" or
"Manual - local" mode as follows:
● Command in SIRIUS Soft Starter ES (TIA Portal) Premium (fieldbus)
● Action "LOCAL / REMOTE" on the 3RW5 HMI
● Command in SIRIUS Soft Starter ES (TIA Portal)
(local interface on the 3RW5 HMI High Feature)

Assume master control

By disabling the "Manual operation local - input controlled" bit in the process image output
(PIQ) or in the data table "Process image output (PIQ)" (depending on the
3RW5 communication module), the "Automatic" mode receives the master control function
from the Input IN.

Relinquish master control

By enabling the "Manual operation local - input controlled" bit in the process image output
(PIQ) or in the data table "Process image output (PIQ)" (depending on the
3RW5 communication module) the "Automatic" mode gives up the master control function to
the Input IN.

Revocation of the master control by other control sources

In the "Automatic" mode, the master control function can be withdrawn from any control
source.

Operating mode "manual - bus"

Assume master control

SIRIUS Soft Starter ES (TIA Portal) Premium actively assumes the master control function
from the "Automatic" mode in the event of a corresponding command.

Relinquish master control

SIRIUS Soft Starter ES (TIA Portal) Premium actively passes on the master control function
to the "Automatic" mode in the event of a corresponding command.

Revocation of the master control by other control sources

The master control function is withdrawn from the operating mode "manual - bus" by the
operating mode "manual - local" as follows:
● Activation of the "Manual operation local - input controlled" bit in the process image
output (PIQ) or in the data table "Process image output (PIQ)"
(depending on the 3RW5 communication module)
● Action "LOCAL / REMOTE" on the 3RW5 HMI
● Command in SIRIUS Soft Starter ES (TIA Portal)
(local interface on the 3RW5 HMI High Feature)

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1.5 Operating modes and master control function

"Manual operation local - input controlled" mode

Assume master control

By enabling the "Manual operation local - input controlled" bit in the process image output
(PIQ) or in the data table "Process image output (PIQ)" (depending on the
3RW5 communication module), the Input IN receives the master control function from the
"Automatic" mode or operating mode "manual - bus".
If the master control function is on the 3RW5 HMI or, in the case of the local interface, on the
3RW5 HMI High Feature (higher priority), you must actively give up the master control
function beforehand. Subsequently the Input IN can assume the master control function.

Relinquish master control

By disabling the "Manual operation local - input controlled" bit in the process image output
(PIQ) or in the data table "Process image output (PIQ)" (depending on the
3RW5 communication module), the "Automatic" mode receives the master control function.

Revocation of the master control by other control sources

The master control function is withdrawn from the Input IN as follows:
● Action "LOCAL / REMOTE" on the 3RW5 HMI
● Command in SIRIUS Soft Starter ES (TIA Portal)
(local interface on the 3RW5 HMI High Feature)

"Manual operation local - HMI controlled" mode

Assume master control

The 3RW5 HMI actively assumes the master control function via the action "LOCAL /
REMOTE" from the lower priority control source.
If the master control function at the local interface on the 3RW5 HMI High Feature (higher
priority), you must actively give up the master control function beforehand in
SIRIUS Soft Starter ES (TIA Portal). You can then assume the master control function by
means of the action "LOCAL / REMOTE".

Relinquish master control

The 3RW5 HMI actively gives up the master control function via the action "LOCAL /
REMOTE" to the "Automatic" mode or alternatively to the Input IN. In the following cases the
master control function is given up to the Input IN.
● No 3RW5 communication module is connected to the 3RW50 soft starter.
● The parameter "Control via digital input" (Page 139) is set to "Permanent activation".

Revocation of the master control by other control sources

In the event of a corresponding command in SIRIUS Soft Starter ES (TIA Portal) at the local
interface on the 3RW5 HMI High Feature, the master control function is taken from the
3RW5 HMI.

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Description
1.5 Operating modes and master control function

"Manual operation local - PC controlled" mode

Assume master control

If there is a corresponding command, SIRIUS Soft Starter ES (TIA Portal) actively assumes
the master control function from every control source.

Relinquish master control

If there is a corresponding command, SIRIUS Soft Starter ES (TIA Portal) actively gives up
the master control function to the "Automatic" mode or alternatively to the Input IN. In the
following cases the master control function is given up to the Input IN:
● No 3RW5 communication module is connected to the 3RW50 soft starter.
● The parameter "Control via digital input" (Page 139) is set to "Permanent activation".

Revocation of the master control by other control sources

The master control function cannot be withdrawn from SIRIUS Soft Starter ES (TIA Portal)
by any control source.

Further information
You will find more information on the process images and data tables in the manual for the
3RW5 communication module in question.

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1.6 Device versions

1.6 Device versions

Size S6 Size S12

Size S6

Size S12

Ie Rated operational current

P Rated power
The stated power ratings apply to a rated operational voltage of Ue = 400 V in a standard circuit.

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Description
1.7 Areas of application / load types

1.7 Areas of application / load types

Conveyor belts Pumps Compressors

Agitator Fans Saws

Starting of a motor causes a rapid change in the load current. The resulting torque impulses
place severe stresses on the mechanical parts of a machine or plant. Moreover, voltage dips
can occur in the power supply system which can have a negative influence on other devices:
● Flicker in lights
● Influence on computer systems
● Contactors and relays dropping out
The 3RW50 soft starter controls the voltage continuously. The torque and the current are
thus also increased continuously. The power supply system is safeguarded against peak
loads and the drive train is protected against damage:
● Smooth starting / stopping, e.g. for conveyor belts
● No pressure surges, e.g. for pumps
● Increased service life of the pipe system, e.g. for compressors
● Reduced starting current, e.g. for agitators
● Reduced stress on gearbox and V belt, e.g. for saws

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1.8 Selection of the soft starter using the Simulation Tool for Soft Starters

1.8 Selection of the soft starter using the Simulation Tool for
Soft Starters

The soft starter can be configured with the STS (Simulation Tool for Soft Starters) software.
The STS suggests suitable soft starters for the respective application based on the entered
motor and load data and application requirements, as well as providing information on the
parameterization.
You can download the Simulation Tool for Soft Starters (STS) for free on the
3RW5 topic page (https://support.industry.siemens.com/cs/ww/en/view/109747404).

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Description
1.9 Structure of the article number

1.9 Structure of the article number

Digit of the article number 1st-4th 5th 6th 7th 8th 9th 10th 11th 12th
SIRIUS 3RW soft starter 3RW5 0 B
Frame size (FS) and rated operational current Ie of the soft starter x*1) x**1)
Connection system Control circuit: Spring-type terminals 2
Control circuit: Screw terminals 6
Control terminals with Analog output A
Thermistor motor protection T
Rated control supply voltage US 24 V AC / DC 0
110 V - 250 V AC 1
Rated operational voltage Ue 200 - 480 V AC 4
200 - 600 V AC 5
1) Explanation in the following table.

The following table shows the size and rated operational current for Ue = 400 V and
TU = 40 °C and in a standard circuit:

Rated operational current Ie of the Rated operational power Pe of the x* x**

soft starter soft starter
S6 Ie = 143 A Pe = 75 kW 5 5
Ie = 171 A Pe = 90 kW 5 6
S12 Ie = 210 A Pe = 110 kW 7 2
Ie = 250 A Pe = 132 kW 7 3
Ie = 315 A Pe = 160 kW 7 4
Ie = 370 A Pe = 200 kW 7 5
Ie = 470 A Pe = 250 kW 7 6
Ie = 570 A Pe = 315 kW 7 7

Ambient temperature during operation

Note that the 3RW50 soft starters are approved for operation in a temperature range of
-25 °C to +60 °C.
Consider the derating of the rated operational current at ambient temperatures higher than
40 °C. You can find further information on derating in the Technical specifications (Page 193)
in the section "Power electronics" or in the Catalog IC 10
(https://support.industry.siemens.com/cs/ww/en/view/109747945).

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1.10 Accessories

1.10 Accessories

1.10.1 Accessories for 3RW50 soft starters

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Description
1.10 Accessories

① 3RW50 soft starter

② 3RW5 HMI modules:
• 3RW5 HMI Standard (3RW5980-0HS00)
• 3RW5 HMI High Feature (3RW5980-0HF00) (firmware version V3.0 or higher)
③ 3RW5 communication modules:
• PROFINET standard (3RW5980-0CS00) (firmware version V1.0.1 or higher)
• PROFIBUS (3RW5980-0CP00) (firmware version V1.0.1 or higher)
• EtherNet/IP (3RW5980-0CE00)
• Modbus RTU (3RW5980-0CR00)
• Modbus TCP (3RW5980-0CT00) (firmware version V1.1 or higher)
④ Box terminal blocks:
• Size S6 (3RT1956-4G)
• Size S12 (3RT1966-4G)
⑤ Terminal covers for box terminals:
• Size S6 (3RT1956-4EA2)
• Size S12 (3RT1966-4EA2)
⑥ Terminal covers for cable lug connection and bar connection:
• Size S6 (3RT1956-4EA1)
• Size S12 (3RT1966-4EA1)
⑦ Fan cover:
• Size S6 and S12 (3RW5985-0FC00)
⑧ Push-in lugs for wall mounting (3ZY1311-0AA00)
⑨ IP65 door mounting kit (3RW5980-0HD00)
⑩ HMI connecting cable:
• 0.5 m (3UF7932-0BA00-0)
• 1 m (3UF7937-0BA00-0)
• 2.5 m (3UF7933-0BA00-0)
• 5 m (3RW5980-0HC60)
⑪ COM connecting cable (3RW5900-0CC00)

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1.10 Accessories

1.10.2 3RW5 communication module

The following 3RW5 communication modules are available for integration of the
3RW50 soft starter in fieldbus systems:

① 3RW5 PROFINET Standard communication module (firmware version V1.0.1 or higher)

② 3RW5 PROFIBUS communication module (firmware version V1.0.1 or higher)
③ 3RW5 EtherNet/IP communication module
④ 3RW5 Modbus RTU communication module
⑤ 3RW5 communication module Modbus TCP (firmware version V1.1)

The following accessories are available for using the 3RW5 communication modules on
the 3RW50 soft starter:
● Push-in lugs for wall mounting (3ZY1311-0AA00)
● COM connecting cable (3RW5900-0CC00)

Integration into the automation software

The 3RW50 soft starter can be integrated in an automation software,
e.g. STEP 7 (TIA Portal) via GSD / GSDML or HSP.
You will find further information on operation of the 3RW5 communication module in the
Manual (Page 32) for the 3RW5 communication module in question.

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Description
1.10 Accessories

1.10.3 SIRIUS Soft Starter ES (TIA Portal)

Illustration similar

SIRIUS Soft Starter ES (TIA Portal) as of V15 Update 2 is the central software for
configuring, commissioning, operation, and diagnostics of 3RW5 soft starters.
3RW50 soft starters are supported depending on the firmware as of V15.1 Update 2.
You connect your PC / programming device to the soft starter via the local interface on the
optional 3RW5 HMI High Feature.
By displaying all operating data, service data and diagnostics data, SIRIUS Soft Starter ES
(TIA Portal) supplies reliable information, helping to avoid faults, or to quickly locate and
eliminate them if they occur.

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1.10 Accessories

The SIRIUS Soft Starter ES (TIA Portal) software program is available in three versions:

SIRIUS Soft Starter ES (TIA Portal) Basic Standard Premium

Access via local interface on the 3RW5 HMI High Feature x x x
Parameter assignment x x x
Operator control x x x
Diagnostics x x x
Creation of typicals - x1) x
Parameter export - x x
Comparison functions - x x
Service data (min/max pointer, statistic data) - x x
Access via PROFIBUS / PROFINET - - x
Parameter comparison - - x
Teleservice via MPI - - x
Routing - - x
1) Typicals with Service Pack 1 and higher

You can find further information on the SIRIUS Soft Starter ES (TIA Portal) software program
and necessary versions and updates in the Catalog IC 10
(https://support.industry.siemens.com/cs/ww/en/view/109747945) and on the 3RW5 topic
page (https://support.industry.siemens.com/cs/ww/en/view/109747404).
SIRIUS Soft Starter ES (TIA Portal) can be downloaded via the following link
(https://support.industry.siemens.com/cs/ww/en/ps/24231/dl) or from the 3RW5 topic page.

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Description
1.10 Accessories

1.10.4 3RW5 HMI

3RW5 HMI Standard

The 3RW50 soft starter can be monitored and controlled using the 3RW5 HMI Standard
(Motor ON/OFF). The 3RW5 HMI Standard can be installed in the control cabinet door or
mounted on a wall using accessories. The 3RW5 HMI Standard has an LCD with red display
illumination, LEDs for status display, and function and control keys.

Functions
● Any changes of setting elements will be indicated immediately in the display.
● Error diagnostics are output as error numbers (Faults and remedial actions of the
3RW50 soft starter (Page 168)).
● Acknowledgment of faults and execution of user tests via the RESET / TEST key
● Starting and stopping the motor via control keys
● Switching modes via the LOCAL / REMOTE key.
● Setting the PROFIBUS station address.
● Display of the device LEDs of the 3RW5 HMI Standard shows the messages of the
following devices:
– 3RW50 soft starter
– 3RW5 HMI Standard
– Communication module (if there is one)

3RW5 HMI High Feature (HF)

Note
3RW5 HMI High Feature
The 3RW50 soft starter is supported by the 3RW5 HMI High Feature as of firmware
version V3.0.

The 3RW5 HMI High Feature can be used to parameterize, monitor and control (motor ON /
OFF) the 3RW50 soft starter. The 3RW5 HMI High Feature can be installed in the control
cabinet door or mounted on a wall using accessories. It can be connected to the
SIRIUS Soft Starter ES software (TIA Portal) via the local interface.
The 3RW5 HMI High Feature has a TFT color display, LEDs for the status display, and
function and control keys.

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1.10 Accessories

Functions
● Language selection
● Starting and stopping the motor via control keys
● Local interface
● Display of error diagnoses as plain-text messages
● Display of up to 5 measured values at the same time
● Analog output and ON / RUN relay output can be parameterized with the
3RW5 HMI High Feature.
● Setting communication parameters of 3RW5 communication modules:
– PROFINET (device name and IP parameters)
– PROFIBUS (station address)
– EtherNet/IP (IP parameters)
– Modbus RTU (station address)
– Modbus TCP (IP parameters)
● Backup of parameterization data on a micro SD card
● The display of the device LEDs of the 3RW5 HMI High Feature shows the messages of
the following devices:
– 3RW50 soft starter
– 3RW5 HMI High Feature
– Communication module (if there is one)
● Firmware updates can be performed using the 3RW5 HMI High Feature and a
micro SD card for the following devices (Performing firmware update with micro SD card
(3RW5 HMI High Feature) (Page 188)):
– 3RW50 soft starter
– 3RW5 HMI High Feature
– Communication module (if there is one)

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Description
1.11 Additional documentation

1.11 Additional documentation

Manuals / online help

At this point, you will find further manuals and online help that may be of interest to you for
your automation system. They are available to download from the Internet free of charge.
You can create your own individual system documentation in mySupport.
● 3RW5 topic page (https://support.industry.siemens.com/cs/ww/en/view/109747404)
● Equipment Manual for the 3RW50 soft starter
(https://support.industry.siemens.com/cs/ww/en/view/109753750)
● Equipment Manual for the 3RW52 soft starter
(https://support.industry.siemens.com/cs/ww/en/view/109753751)
● Equipment Manual for the 3RW55 and 3RW55 Failsafe soft starters
(https://support.industry.siemens.com/cs/ww/en/view/109753752)
● Equipment Manuals for the 3RW5 soft starter
(https://support.industry.siemens.com/cs/ww/en/ps/16212/man)
● Equipment Manual for the 3RW5 PROFINET communication modules
(https://support.industry.siemens.com/cs/ww/en/view/109753754)
● Equipment Manual for the 3RW5 PROFIBUS communication module
(https://support.industry.siemens.com/cs/ww/en/view/109753753)
● Equipment Manual for the 3RW5 Modbus communication modules
(https://support.industry.siemens.com/cs/ww/en/view/109753755)
● Equipment Manual for the 3RW5 EtherNet/IP communication module
(https://support.industry.siemens.com/cs/ww/en/view/109758201)
● Online help for SIRIUS Soft Starter ES (TIA Portal)
● Online help for STEP 7
● The EMC Directive 2014/30/EU in practice (http://www.siemens.com/emc-guideline)
● Industrial Control Panels and Electronic Equipment of Industrial Machinery for North
America (http://www.siemens.com/UL508A)
● Control Panels compliant with IEC Standards and European Directives
(http://www.siemens.com/iec60204)

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1.11 Additional documentation

Interesting links
● Manuals in Siemens Industry Online Support
(https://support.industry.siemens.com/cs/ww/en/ps/man)
● FAQs for soft starters 3RW5
(https://support.industry.siemens.com/cs/ww/en/ps/16212/faq)
● Downloads for soft starters 3RW5
(https://support.industry.siemens.com/cs/ww/en/ps/16212/dl)
● Catalog IC 10 (https://support.industry.siemens.com/cs/ww/en/view/109747945)
● Product support for STEP 7 (TIA Portal)
(https://support.industry.siemens.com/cs/ww/en/ps/14672)
● Further information on PROFINET
(https://www.siemens.com/global/en/home/products/automation/industrial-
communication/profinet.html)
● Premium Efficiency - Efficiency class IE3
(http://w3.siemens.com/mcms/topics/en/application-
consulting/ie3ready/Pages/Default.aspx)

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Description
1.12 Siemens Industry Online Support

1.12 Siemens Industry Online Support

Information and service

At Siemens Industry Online Support you can obtain up-to-date information from our global
support database quickly and simply. To accompany our products and systems, we offer a
wealth of information and services that provide support in every phase of the lifecycle of your
machine or plant – from planning and implementation and commissioning, right through to
maintenance and modernization:
● Product support
● Application examples
● Services
● Forum
● mySupport
Link: Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww/en)

Product support
Here you will find all the information and comprehensive know-how for your product:
● FAQs
Our replies to frequently asked questions.
● Manuals/operating instructions
Read online or download, available as PDF or individually configurable.
● Certificates
Clearly sorted according to approving authority, type and country.
● Characteristics
For support in planning and configuring your system.
● Product announcements
The latest information and news concerning our products.
● Downloads
Here you will find updates, service packs, HSPs and much more for your product.
● Application examples
Function blocks, background and system descriptions, performance statements,
demonstration systems, and application examples, clearly explained and represented.
● Technical data
Technical product data for support in planning and implementing your project.
Link: Product support (https://support.industry.siemens.com/cs/ww/en/ps)

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1.12 Siemens Industry Online Support

mySupport
With "mySupport", your personal work area, you get the very best out of your
Industry Online Support experience. Everything enables you to find the right information -
every time.
The following functions are now available:
● Personal Messages
Your personal mailbox for exchanging information and managing your contacts
● Requests
Use our online form for specific solution suggestions, or send your technical inquiry
directly to a specialist in Technical Support
● Notifications
Make sure you always have the latest information - individually tailored to your needs
● Filter
Simple management and re-use of your filter settings from Product Support and the
Technical Forum
● Favorites / Tagging
Create your own knowledge database by assigning "Favorites" and "Tags" to documents
– simply and efficiently
● Entries last viewed
Clear presentation of your last viewed entries
● Documentation
Configure your individual documentation from different manuals – quickly and without
complications
● Personal data
Change personal data and contact information here
● CAx data
Simple access to thousands of items of CAx data such as 3D models, 2D dimension
drawings, EPLAN macros, and much more

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Description
1.12 Siemens Industry Online Support

Siemens Industry Online Support app

You can use the Siemens Industry Online Support app to access all the device-specific
information available on the Siemens Industry Online Support portal for a particular article
number, including operating instructions, manuals, datasheets, FAQs etc.
The Siemens Industry Online Support app is available for iOS, Android or Windows Phone
devices. You can download the app from the following links:

Link for Android Link for iOS Link for Windows Phone

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1.13 Support Request

1.13 Support Request

Using the Support Request form in Online Support you can send your query directly to our
Technical Assistance. After describing your query in a few guided steps, you will immediately
be provided with possible suggestions for solving the problem.

Support Request: Internet (https://support.industry.siemens.com/My/ww/en/requests)

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Description
1.13 Support Request

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Safety information 2
2.1 ESD Guidelines

ESD
All electronic devices are equipped with large-scale integrated ICs or components. Due to
their design, these electronic elements are highly sensitive to overvoltage, and thus to any
electrostatic discharge.
The acronym ESD has become the established designation for such electrostatic sensitive
components/devices. This is also the international abbreviation for such devices.
ESD devices are identified by the following symbol:

NOTICE
Electrostatic discharge
ESD devices can be destroyed by voltages well below the threshold of human perception.
These static voltages develop when you touch a component or electrical connection of a
device without having drained the static charges present on your body. The damage
caused to a device by overvoltage is usually not immediately evident and is only noticed
after an extended period of operation.

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Safety information
2.1 ESD Guidelines

Electrostatic charging
Anyone who is not connected to the electrical potential of their surroundings can be
electrostatically charged.
The diagram below shows the maximum electrostatic voltage which may build up on a
person coming into contact with the materials specified in the diagram. These values
correspond to IEC 801-2 specifications.

Basic protective measures against electrostatic discharge

● Make sure the grounding is good:
When handling electrostatic sensitive devices, ensure that your body, the workplace and
packaging are grounded. In this way, you can avoid becoming electrostatically charged.
● Avoid direct contact:
As a general rule, only touch electrostatic sensitive devices when this is unavoidable
(e.g. during maintenance work). Handle the devices without touching any chip pins or
PCB traces. In this way, the discharged energy cannot reach or damage sensitive
devices.
Discharge your body before taking any necessary measurements on a device. Do so by
touching grounded metallic parts. Use only grounded measuring instruments.

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 Safety information
2.2 Reactive power compensation

2.2 Reactive power compensation

Capacitors for improving the power factor (reactive power compensation)

No capacitors must be connected to the output terminals of the 3RW5 soft starter. If
connected to the output terminals, the 3RW5 soft starter will be damaged.
Active filters, e.g. for reactive power compensation, must not be operated parallel to the
motor control device.
If capacitors are to be used to correct the power factor (actively or passively), they must be
connected on the line side of the device. They must not actively control the power factor
during the starting and coasting down phases. If a contactor disconnector or main contactor
are used together with the 3RW5 electronic soft starter, the capacitors must be disconnected
from the 3RW5 soft starter when the contactor is open.

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Safety information
2.3 Five safety rules for working in or on electrical systems

2.3 Five safety rules for working in or on electrical systems

A set of rules, which are summarized in DIN VDE 0105 as the "five safety rules", are defined
for working in or on electrical systems as a preventative measure against electrical
accidents:
1. Isolate
2. Secure against switching on again
3. Verify that the equipment is not live
4. Ground and short-circuit
5. Erect barriers around or cover adjacent live parts

These five safety rules must be applied in the above order prior to starting work on an
electrical system. After completing the work, proceed in the reverse order.
It is assumed that every electrician is familiar with these rules.

Explanations
1. The isolating distances between live and de-energized parts of the system must vary
according to the operating voltage that is applied.
"Isolate" refers to the all-pole disconnection of live parts.
All-pole disconnection can be achieved, e.g. by.:
- Switching off the miniature circuit breaker
- Switching off the motor circuit breaker
- Unscrewing fusible links
- Removing LV HRC fuses
2. The feeder must be locked against inadvertent reconnection to ensure that it remains
isolated for the duration of the work. This can be achieved, for instance, by locking the
motor and system circuit breakers in the OFF position or by unscrewing the fuses and
using lockable elements to prevent them from being reinserted.
3. The de-energized state of the equipment should be verified using suitable test equipment,
e.g. a two-pole voltmeter. Single-pole test pins are not suitable for this purpose. The
absence of power must be established for all poles, phase to phase, and phase to N/PE.
4. Grounding and short-circuiting are only mandatory if the system has a nominal voltage
greater than 1 kV. In this case, the system should always be grounded first and then
connected to the live parts to be short-circuited.
5. These parts should be covered, or barriers erected around them, to avoid accidental
contact during the work with adjacent parts that are still live.

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 Safety information
2.4 Electromagnetic compatibility (EMC) according to IEC 60947-4-1

2.4 Electromagnetic compatibility (EMC) according to IEC 60947-4-1

This product is designed for Environment A. It may produce radio interference in domestic
environments, in which case the user may be required to take adequate mitigation
measures.

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Safety information
2.5 Security information

2.5 Security information

Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be
connected to an enterprise network or the internet if and to the extent such a connection is
necessary and only when appropriate security measures (e.g. firewalls and/or network
segmentation) are in place.
For additional information on industrial security measures that may be implemented, please
visit
https://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they are
available and that the latest product versions are used. Use of product versions that are no
longer supported, and failure to apply the latest updates may increase customer’s exposure
to cyber threats.
To stay informed about product updates, subscribe to the
Siemens Industrial Security RSS Feed under
https://www.siemens.com/industrialsecurity.

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2.6 ATEX / IECEx

2.6 ATEX / IECEx

2.6.1 Use in hazardous areas

The components of the 3RW50 soft starters are not suitable for installation in hazardous
areas.
Use the device only in a control cabinet with at least degree of protection IP 4x.
If you have any questions, ask your ATEX / IECEx expert.

2.6.2 ATEX / IECEx-certified motor overload protection

Environmental conditions
Comply with the ambient conditions for which the 3RW50 soft starter is approved.

Note
Ambient temperature during operation.
Note that the 3RW50 soft starters are approved for operation in a temperature range of
-25 °C to +60 °C.
In ambient temperatures higher than 40 °C, take the derating of the rated operational current
into consideration.
You can find further information on derating in the Technical specifications (Page 193) in the
section "Power electronics" or in Catalog IC 10
(https://support.industry.siemens.com/cs/ww/en/view/109747945).

Note
Temperature sensor
For ATEX / IECEx-certified motor protection, use of the PTC type A sensor only is approved.

Note
Simulation Tool for Soft Starters
Note that the Simulation Tool for Soft Starters (Page 23) already takes into account the
derating for certain ambient temperatures when selecting a suitable 3RW5 soft starter.

Parameterizing the soft starter

The parameters for ATEX / IECEx applications are to be set using the setting elements of
the 3RW50 soft starter.

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Safety information
2.6 ATEX / IECEx

Setting the rated motor operational current

Set the 3RW50 soft starter to the rated operational current of the motor as stated on the type
plate or design test certificate of the motor.

Tripping class (electronic overload protection)

Make sure that the motor and the cables are dimensioned for the selected tripping class.
Note that the trip class "CLASS OFF" when operating motors in hazardous areas is only
permissible if a "PTC thermistor type A" temperature sensor is used.
The rated data of the 3RW5 soft starter relates to normal starting (CLASS 10E). For heavy
starting (> CLASS 10E), you may have to overdimension the 3RW5 soft starter.

Parameterizing the motor protection functions (RESET setting)

Note that the "Auto RESET" setting is not permissible when operating motors in hazardous
areas.

Short-circuit protection
The 3RW50 soft starter does not have short-circuit protection. Make sure that short-circuit
protection is provided.

Line protection
Avoid impermissibly high cable surface temperatures by correctly dimensioning the
cross-sections. Select a sufficiently large conductor cross-section.

Cyclic test of the motor protection functions

Only perform the Self-test (user-test) (Page 179) locally by means of the RESET / TEST key
or the 3RW5 HMI High Feature to ensure that the correct 3RW50 soft starter is tested. Only
in this way can the certified motor overload protection according to ATEX / IECEx be
guaranteed.
On soft starters in ATEX / IECEx applications, perform the Self-test (user-test) (Page 179)
during commissioning and periodically at intervals of no more than 36 months.

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2.6 ATEX / IECEx

Certification of the 3RW50 soft starters

The motor overload protection of the 3RW50 soft starters is ATEX / IECEx-certified to SIL 1.
The 3RW50 soft starters are approved under Equipment Groups I and II, Category (2)
or (M2) in zones "G" and "D". Zones "G" and "D" are areas in which explosive gas, vapor,
mist or air mixtures and combustible dust are present:
IECEx BVS 19.0053 X [Ex]
BVS 19 ATEX F001 X
II (2)G [EX eb Gb] [EX db Gb] [EX pxb Gb]1)
II (2)D [EX tb Db] [EX pxb Db]
I (M2) [EX db Mb]
1)For the px applications, pressure and flow rate monitoring are additionally required for the
pressurized enclosure systems.

Observing standards
Increased danger in hazardous areas means it is necessary to carefully observe the
following standards:
● IEC / EN 60079-14 / VDE 0165-1: For electrical apparatus for hazardous areas.
● IEC / EN 60079-17: Inspection and maintenance of electrical installations in explosive
atmosphere.
● EN 50495: Safety devices required for the safe functioning of equipment with respect to
explosion risks.

ATEX / IECEx-specific safety data

The motor protection function according to ATEX / IECEx for 3RW50 soft starters has the
following safety data:
● Safety Integrity Level (SILCL): 1
● Hardware Fault Tolerance (HFT): 0
● Interval for testing the protective functions: 3 years
● Probability of failure on demand (PFD): 8x10-3
● Probability of a dangerous failure per hour (PFH): 5x10-7 1/h

Maintenance and repair

The 3RW50 soft starters are maintenance-free. The repair of soft starters with approval
according to IEC 61508 / EN 13849 is only permissible in the manufacturer's plant.
A repair on 3RW50 soft starters that is not performed in the manufacturer’s plant results in
loss of ATEX / IECEx approval.

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Safety information
2.7 Protection against unauthorized actuation

2.7 Protection against unauthorized actuation

Protect freely accessible operator controls on your machine / system against unauthorized
actuation if this could result in a risk or danger. Take suitable action in this regard, for
example, a lockable key-operated switch.

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2.8 Recycling and disposal

2.8 Recycling and disposal

For environmentally friendly recycling and disposal of your old device, please contact a
company certified for the disposal of old electrical and/or electronic devices and dispose of
the device in accordance with the regulations in your country.

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Safety information
2.8 Recycling and disposal

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Mounting and dismantling 3
3.1 Installing 3RW50 soft starters

Procedure
1. Mount the 3RW50 soft starter on a level surface. (Page 53)
2. Ensure that the permissible temperature range and the necessary distances are complied
with.
Technical data in Siemens Industry Online Support (Page 193)
3. Optionally mount the fan cover. (Page 52)
4. Connect the HMI connecting cable to the 3RW50 soft starter and optionally secure the
3RW5 HMI Standard or High Feature in the cabinet door or on a level surface.
– Connect the HMI connecting cable to the 3RW50 soft starter (Page 55).
– Installing the Standard 3RW5 HMI into the control cabinet door (Page 56).
– Installing the High Feature 3RW5 HMI in the control cabinet door (Page 58).
– Installing the Standard 3RW5 HMI on a flat surface (Page 62).
– Installing the High Feature 3RW5 HMI on a flat surface (Page 63).
5. Optionally attach the 3RW5 communication module to a level surface.
You will find more details in the equipment manual for the 3RW5 communication module
in question.

Result
The 3RW50 soft starter is now mounted and ready for connection.

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3.2 Mounting the fan cover

3.2 Mounting the fan cover

Requirements
● Screwdriver T20
● Fan cover (accessory) suitable for the frame size

Size Article number of the soft starter Article number of the fan cover
S6 3RW505.-..... 3RW5985-0FC00
S12 3RW507.-.....

Procedure

NOTICE
Material damage due to mechanical load.
Avoid a mechanical load on the fan hub when mounting the fan cover.

● Place the fan cover on the fan ① and fasten the fan cover ② using the 4 screws
supplied.

Result
The fan cover provides enhanced touch protection and prevents the fan from being blocked
by foreign objects.

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3.3 Mount the 3RW50 soft starter on a level surface

3.3 Mount the 3RW50 soft starter on a level surface

Requirements
● Note the mounting positions, minimum clearances and ambient conditions stated on the
data sheet.
● Level surface, e.g. sufficiently strong mounting plate
● 4 properly executed drill holes with thread or plug on the level surface.
● 4 screws of suitable size and with regular thread for insertion into the selected mounting
plate or wall.
Use an additional four washers if the head of the screw is smaller than the specified
diameter.
● Screwdriver (depending on the drive of the screws)
● If necessary, use shims and snap rings.

Size Article number Screws Tightening torque

Size S6 3RW505.-..... M6 5 Nm
Size S12 3RW507.-..... M8 8 Nm

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3.3 Mount the 3RW50 soft starter on a level surface

Procedure

CAUTION
Heavy device.
Device can cause injury if it is dropped.
Always ask a second person to help you transport, install and dismantle a heavy device.
Use suitable lifting equipment and wear personnel protective equipment.

● Screw the lower 2 screws into the mounting plate ①. Ensure that both screws protrude a
minimum of 1.5 cm (min. 2 cm for size 4) and then place the 3RW50 soft starter onto the
2 lowermost screws ② from above.
● Tilt the 3RW50 soft starter up so that it is resting level against the mounting plate ③ and
tighten all 4 screws with the specified torque setting ④.

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3.4 Connecting the 3RW5 HMI

3.4 Connecting the 3RW5 HMI

3.4.1 Connect the HMI connecting cable to the 3RW50 soft starter

Requirements
● Note the mounting positions, minimum clearances and ambient conditions stated on the
data sheet.
● HMI connecting cable (accessory) of suitable length
● Removed hinged cover (Page 65)

Procedure

● Connect the HMI connecting cable to the 3RW50 soft starter. Observe the coding of the
plug and socket ①.
● Lock the connector in the socket ②.
● Route the HMI connecting cable downward out of the HMI cable duct ③.
Then fit the hinged cover. (Page 65)
Make sure that you install the cable in accordance with EMC requirements. For example,
route data cables separately from the motor cable. Connect both sides of shielded cables
over a large surface area.

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3.4 Connecting the 3RW5 HMI

3.4.2 Installing the Standard 3RW5 HMI into the control cabinet door

Requirements
● Note the mounting positions, minimum clearances and ambient conditions stated on the
data sheet.
● 3RW5 HMI Standard (accessories)
● HMI connecting cable (accessory) of suitable length connected to the soft starter
(Page 55)
● Cutout of suitable size in the control cabinet door
● Device depth of the 3RW5 HMI Standard:
– Total depth: 32 mm
– Embedded depth: 29 mm
● Permissible wall thickness of the cabinet door:
– Without IP65 door mounting kit: 1.5 to 3.0 mm
– With IP65 door mounting kit: 1.0 to 7.0 mm
For using door mounting kit IP65:
● IP65 door mounting kit (accessory)
The fixing brackets with marking "001" are intended for a 3RW5 HMI Standard.
● Screwdriver PZ2

Procedure without door mounting kit IP65

Place the 3RW5 HMI Standard in the cutout of the control cabinet door ①. Ensure that the
3RW5 HMI Standard engages audibly in the 4 fixtures ②.

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3.4 Connecting the 3RW5 HMI

Procedure with IP65 door mounting kit

● Remove the protective film from the adhesive tape on the seal and secure the seal on the
rear side of the 3RW5 HMI Standard ①.
Ensure that the seal does not overlap.
● Place the 3RW5 HMI Standard in the cutout of the control cabinet door ②.
● Continue to screw the screws into the fixing brackets ③ until they protrude approx.
10 mm at the front. Fasten the fixing brackets onto the 3RW5 HMI Standard ④.
● Tighten the 3RW5 HMI Standard with a tightening torque of 0.3 ... 0.35 Nm ⑤.
Ensure that all of the screw heads are in contact with the fixing bracket.

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3.4 Connecting the 3RW5 HMI

Procedure for connecting with the HMI connecting cable

● Observe the coding of the plug and socket ①.

● Lock the connector in the socket ②.
● The HMI connecting cable in the cable duct of the 3RW5 HMI Standard may only be
routed downward.
Make sure that you install the cable in accordance with EMC requirements. For example,
route data cables separately from the motor cable. Connect both sides of shielded cables
over a large surface area.

3.4.3 Installing the High Feature 3RW5 HMI in the control cabinet door

Requirements
● Note the mounting positions, minimum clearances and ambient conditions stated on the
data sheet.
● 3RW5 HMI High Feature (accessories)
● HMI connecting cable (accessory) of suitable length connected to the soft starter
(Page 55)
● Cutout of suitable size in the control cabinet door
● Device depth of the High Feature 3RW5 HMI:
– Total depth: 32 mm
– Embedded depth: 26 mm
● Permissible wall thickness of the cabinet door:
– Without IP65 door mounting kit: 1.5 to 3.0 mm
– With IP65 door mounting kit: 1.0 to 7.0 mm
For using door mounting kit IP65:
● IP65 door mounting kit (accessory)
The fixing brackets with marking "002" are intended for a 3RW5 HMI High Feature.
● Screwdriver PZ2

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3.4 Connecting the 3RW5 HMI

Procedure without door mounting kit IP65

Place the 3RW5 HMI High Feature in the cutout of the control cabinet door ①. Ensure that
the 3RW5 HMI High Feature engages audibly in the 4 fixtures ②.

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3.4 Connecting the 3RW5 HMI

Procedure with door mounting kit IP65

● Remove the protective film from the adhesive tape on the seal and secure the seal on the
rear side of the 3RW5 HMI High Feature ①.
Ensure that the seal does not overlap.
● Place the 3RW5 HMI High Feature in the cutout of the control cabinet door ②.

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3.4 Connecting the 3RW5 HMI

● Continue to screw the screws into the fixing brackets ③ until they protrude approx. 8 mm
at the front. Fasten the fixing brackets onto the 3RW5 HMI High Feature ④.
● Tighten the 3RW5 HMI High Feature with a tightening torque of 0.3 ... 0.35 Nm ⑤.
Ensure that all of the screw heads are in contact with the fixing bracket.

Procedure for connecting with the HMI connecting cable

● Observe the coding of the plug and socket ①.

● Lock the connector in the socket ②.
● The HMI connecting cable in the cable duct of the 3RW5 HMI High Feature may only be
routed downward.
Make sure that you install the cable in accordance with EMC requirements. For example,
route data cables separately from the motor cable. Connect both sides of shielded cables
over a large surface area.

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3.4 Connecting the 3RW5 HMI

3.4.4 Installing the Standard 3RW5 HMI on a flat surface

Requirements
● Note the mounting positions, minimum clearances and ambient conditions stated on the
data sheet.
● 3RW5 HMI Standard (accessories)
● Level surface, e.g. sufficiently strong mounting plate
● 2 properly executed drill holes with thread or plugs on the level surface. Refer to the
drilling pattern (Page 196).
● 2 head screws M4 x 12 DIN ISO 7045 to fit the drill-holes
● Screwdriver (depending on the drive of the screws)
● 2 push-in lugs (accessories) for wall mounting
● HMI connecting cable (accessory) of suitable length connected to the soft starter
(Page 55)

Procedure

● Observe the coding of the plug and socket ①.

● Lock the connector in the socket ②.
● The HMI connecting cable in the cable duct of the 3RW5 HMI Standard may only be
routed downward.
Make sure that you install the cable in accordance with EMC requirements. For example,
route data cables separately from the motor cable. Connect both sides of shielded cables
over a large surface area.

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3.4 Connecting the 3RW5 HMI

● Make sure that the locking switch on the rear of the 3RW5 HMI Standard is in the
required position.
For more information, see Chapter 3RW5 HMI Standard (Page 141).
● Insert the push-in lugs into each side of the enclosure until you hear them engage ① and
fix the 3RW5 HMI Standard on the wall ② / ③.

3.4.5 Installing the High Feature 3RW5 HMI on a flat surface

Requirements
● Note the mounting positions, minimum clearances and ambient conditions stated on the
data sheet.
● 3RW5 HMI High Feature (accessories)
● Level surface, e.g. sufficiently strong mounting plate
● 2 properly executed drill holes with thread or plugs on the level surface. Refer to the
drilling pattern (Page 197).
● 2 head screws M4 x 12 DIN ISO 7045 to fit the drill-holes
● Screwdriver (depending on the drive of the screws)
● 2 push-in lugs (accessories) for wall mounting
● HMI connecting cable (accessory) of suitable length connected to the soft starter
(Page 55)

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3.4 Connecting the 3RW5 HMI

Procedure

● Observe the coding of the plug and socket ①.

● Lock the connector in the socket ②.
● The HMI connecting cable in the cable duct of the 3RW5 HMI High Feature may only be
routed downward.
Make sure that you install the cable in accordance with EMC requirements. For example,
route data cables separately from the motor cable. Connect both sides of shielded cables
over a large surface area.

● Insert the push-in lugs into each side of the enclosure until you hear them engage ① and
fix the 3RW5 HMI High Feature on the wall ② / ③.

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3.4 Connecting the 3RW5 HMI

3.4.6 Removing and installing the hinged cover of the 3RW50 soft starter

Requirements
● Hinged cover

Procedure

● Unlock the hinged cover on both sides ① / ②.

● Open the hinged cover ③ at an angle of approx. 20°.
● Loosen the hinges horizontally to the soft starter surface ④ / ⑤ starting from the left.
● Take the cover off the 3RW50 soft starter.
● Follow the steps in reverse order to install the replacement hinged cover.

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3.5 3RW5 communication module

3.5 3RW5 communication module

3.5.1 Installing the 3RW5 communication module on a level surface

Requirements
● 3RW5 communication module (accessory)
● Level surface, e.g. sufficiently strong mounting plate
● Observe the mounting positions, minimum clearances and ambient conditions stated on
the data sheet.
● 2 properly executed drill holes with thread or plugs on the level surface.
The 3RW5 communication module must be mounted to the left of the 3RW50 soft starter.
Observe the position of the 3RW5 communication module in the drilling pattern
(Page 198). The COM connecting cable has a limited length.
● 2 head screws M4 x 12 DIN ISO 7045 to fit the drill-holes
● Screwdriver (depending on the drive of the screws)
● 2 push-in lugs (accessories) for wall mounting

Illustration similar

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3.5 3RW5 communication module

Procedure

Illustration similar

1. Insert the push-in lugs into each side of the enclosure until you hear them engage.
2. Position the 3RW5 communication module on the level surface over the drill-holes and
insert the head screws.
3. Attach the 3RW5 communication module on the bottom and top side of the level surface
using the head screws.

Result
You have mounted the 3RW5 communication module on a level surface. You can connect
the COM connecting cable to the 3RW50 soft starter (Page 85) and on the
3RW5 communication module (Page 86) and connect the 3RW50 soft starter to the fieldbus
via the 3RW5 communication module.
You can find further information on connecting to the fieldbus in the Equipment Manual for
the respective 3RW5 communication module.

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3.5 3RW5 communication module

3.5.2 Removing the 3RW5 communication module on a level surface

Requirements
● 3RW5 communication module (accessory)
● Removed bus connector (fieldbus)
You can find further information on connecting to the fieldbus in the Equipment Manual
for the respective 3RW5 communication module.
● Removed COM connecting cable (Page 88)
● Screwdriver (depending on the drive of the screws)

Procedure

Illustration similar

1. Loosen the head screws on the 3RW5 communication module.

2. Pull out the push-in lugs from the 3RW5 communication module.

Result
You have removed the 3RW5 communication module and can now mount another
3RW5 communication module.

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4.1 Connections

4.1.1 Overview of all connections

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4.1 Connections

① Main circuit connection network 1 / L1, 3 / L2, 5 / L3

② A1 / A2: Supply voltage for control terminals
③ Input IN to switch the motor on and off
④ Output 13, 14: For signaling the operating state ON or RUN (parameterizable (Page 99))
⑤ Output 23, 24: To signal operating state BYPASSED
⑥ Output 95, 96, and 98 to signal warnings and faults
⑦ Dependent on the variant of the 3RW50 soft starter:
• Thermistor motor protection T11 / 21, T12, and T22: Connection of a temperature sensor
(optional)

T11 / T21 - T22: Connection for Thermoclick

T11 / T21 - T12: Connection for PTC Type A

• Analog output AQ-, AQ I+ and AQ U+: Connection of an evaluation unit to display the motor
current (optional, average phase current in %)
AQ- / AQ U+: For evaluation units with output signal type Voltage:
Signal range 0 - 10 V

AQ- / AQ I+: For evaluation units with output signal type Current:
Signal range 4 - 20 mA (factory setting)
⑧ Main circuit connection load (motor) 2 / T1, 4 / T2, 6 / T3

Note
Parameterizing output 13 / 14
You will find more information on parameterization in Chapter Parameterizing output 13 / 14
(output signal ON or RUN) (Page 99).

Note
Parameterizing the analog output
You can parameterize the output of the analog output with the 3RW5 HMI High Feature
(Page 111).

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4.1 Connections

4.1.2 State diagrams of the inputs and outputs

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4.1 Connections

① Supply voltage for control terminals A1 and A2 (example model: 24 V)

② Main circuit connection network 1 / L1, 3 / L2, 5 / L3
③ Input IN to switch the motor on and off
④ Main circuit connection load (motor) 2 / T1, 4 / T2, 6 / T3
⑤ Output 13, 14: Parameterized to signal operating state ON
⑥ Output 13, 14: Parameterized to signal operating state RUN
⑦ Output 23, 24: To signal operating state BYPASSED
⑧ Output 95, 96 (NC) to signal warnings and faults
⑨ Output 95, 98 (NO) to signal warnings and faults
⑩ Temperature sensor (Thermoclick)

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4.2 Connecting the 3RW50 soft starter

4.2 Connecting the 3RW50 soft starter

Requirements
● Observe the conductor cross-sections and tightening torques in the data sheet or on the
front beneath the hinged cover.
● Pay attention to the required tools indicated on the front beneath the hinged cover.
● Optional accessories:
– Terminal cover for 3RW50 soft starter in sizes S6 and S12
– Box terminal block for 3RW50 soft starter in sizes S6 and S12
– Terminal cover for box terminal in sizes S6 and S12

Procedure

DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.

1. Connect the main circuit connections (line side / motor side) of the 3RW50 soft starter.
(Page 74)
2. Optionally install the box terminal blocks for sizes S6 and S12. (Page 76)
3. Optionally install the terminal covers for sizes S6 and S12. (Page 78)
4. Connect the control terminals of the 3RW50 soft starter.
Connecting the control terminals (screw terminals) (Page 79)
Connecting the control terminals (spring-type terminals) (Page 81)

Result
The 3RW50 soft starter is connected and ready to operate.

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4.3 Connecting the 3RW50 soft starter to the main circuit connection (mains / motor)

4.3 Connecting the 3RW50 soft starter to the main circuit connection
(mains / motor)

Requirements
● Observe the conductor cross-sections and tightening torques in the data sheet or on the
front beneath the hinged cover.
● Pay attention to the required tools indicated on the front beneath the hinged cover.

Size Article number Tightening torque

S6 3RW505.-..... 10 ... 14 Nm
S12 3RW507.-..... 14 ... 24 Nm

Procedure

DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.

Pay attention to the diagram on the packaging of the enclosed connection set.
● Connect terminal 1 / L1, 3 / L2, 5 / L3 to the supply network ①.
● Repeat step ① for connection 2 / T1, 4 / T2, 6 / T3 with the motor.

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4.3 Connecting the 3RW50 soft starter to the main circuit connection (mains / motor)

Example circuits
● Feeder assembly, type of coordination 1 fuseless (Page 203)
● Feeder assembly, type of coordination 1 with fuses (Page 204)
● Feeder assembly, type of coordination 2 (Page 205)

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4.4 Mounting and dismantling box terminal blocks

4.4 Mounting and dismantling box terminal blocks

Requirements
● Box terminal blocks (accessories) for 3RW50 soft starters
● Pay attention to the required tools indicated on the front beneath the hinged cover.

Assembly procedure

● Plug the new box terminal blocks into the main circuit connections ① and tighten the
screws with a torque of 4.5 ... 6 Nm ②.

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4.4 Mounting and dismantling box terminal blocks

Dismantling procedure

DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.

● Unscrew the 3 screws on each of the box terminal blocks ① and lever the box terminal
blocks off the main circuit connections ② / ③.
● Pull the box terminal blocks off the main circuit connections ④.

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4.5 Mounting terminal covers on main circuit connections

4.5 Mounting terminal covers on main circuit connections

Requirements
● Terminal cover (accessory) for 3RW50 soft starter

Note
Touch protection by terminal cover.
Touch protection according to EN 50274 finger-safe only for vertical contact from the front.

Procedure

DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.

● Make sure that you mount the terminal cover the right way round on the connecting
terminal, as shown in the diagram.

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4.6 Connecting the control terminals (screw terminals)

4.6 Connecting the control terminals (screw terminals)

Requirements
● Observe the conductor cross-sections and tightening torques in the data sheet or on the
front beneath the hinged cover.
● Pay attention to the required tools indicated on the front beneath the hinged cover.

Procedure

DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.

Example circuits
● Control by pushbutton (Page 206)
● Control by switch (Page 207)
● Switching with the control supply voltage (Page 208)
● Control by PLC (Page 210)
● Actuation of a line contactor (Page 211)
● Wiring for remote RESET (Page 213)
● Connecting the temperature sensor (Page 214)
● Connecting the evaluation unit to the analog output (Page 215)

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4.7 Disconnecting the control current form the screw-type terminals

4.7 Disconnecting the control current form the screw-type terminals

Requirements
Pay attention to the required tools indicated on the front beneath the hinged cover.

Procedure

DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.

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4.8 Connecting the control terminals (spring-type terminals)

4.8 Connecting the control terminals (spring-type terminals)

Requirements
● Observe the conductor cross-sections and tightening torques in the data sheet or on the
front beneath the hinged cover.
● Pay attention to the required tools indicated on the front beneath the hinged cover.

Procedure

DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.

Example circuits
● Control by pushbutton (Page 206)
● Control by switch (Page 207)
● Switching with the control supply voltage (Page 208)
● Control by PLC (Page 210)
● Actuation of a line contactor (Page 211)
● Wiring for remote RESET (Page 213)
● Connecting the temperature sensor (Page 214)
● Connecting the evaluation unit to the analog output (Page 215)

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4.9 Disconnecting the control current from the spring-loaded terminals

4.9 Disconnecting the control current from the spring-loaded terminals

Requirements
Pay attention to the required tools indicated on the front beneath the hinged cover.

Procedure

DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.

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4.10 Replacing the control terminals

4.10 Replacing the control terminals

Requirements
● Control terminal as spare part (screw terminal: 3RW5980-1TR00,
spring-type: 3RW5980-2TR00)

Dismantling procedure

DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.

● Press against the lock ① and pull the control terminal out ②.

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4.10 Replacing the control terminals

Assembly procedure

● Place the control terminal onto the intended connection until the terminal engages.

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4.11 COM connection cable

4.11 COM connection cable

4.11.1 Connecting the COM connecting cable to the 3RW50 soft starter

Requirements
● 3RW5 communication module (accessory)
● Removed hinged cover (Page 65)
● COM connecting cable (accessory)

Procedure

Illustration similar

1. Plug the bus connector of the COM connecting cable (without pin connectors) into the
corresponding socket on the 3RW50 soft starter. Observe the coding of the bus
connector and of the socket.
2. Lock the bus connector in the socket.
3. Install the hinged cover (Page 65).

Result
You have connected the COM connecting cable to the 3RW50 soft starter. You can connect
the other side of the COM connecting cable to the 3RW5 communication module (Page 86).

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4.11 COM connection cable

4.11.2 Connecting the COM connecting cable to the 3RW5 communication module

Requirements
● A 3RW5 communication module mounted on a level surface (accessory) (Page 66)
● Removed cover cap
Loosen and remove the securing mechanism of the cover cap and keep the cover cap in
a safe place.
● 3RW50 soft starter with connected COM connecting cable (accessory) (Page 85)

NOTICE
Damage to property due to electrical voltage
Switch off the power to the 3RW5 soft starter before starting work (main and control supply
voltage).

Procedure

NOTICE
Material damage due to incorrect plug-in connection
Use the front plug-in connection of the 3RW5 communication module for the
3RW5 soft starter. The rear plug-in connection is not suitable for connecting to the COM
connecting cable.

Illustration similar

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4.11 COM connection cable

Illustration similar

Plug the bus connector of the COM connecting cable with the pin connectors into the front
plug-in connection of the 3RW5 communication module for the 3RW5 soft starter until the
securing mechanism on the bus connector of the COM connecting cable latches into place.
Route the COM connecting cable in front under the 3RW50 soft starter and then on the side
next to the 3RW50 soft starter. Maintain sufficient distance from the main power connections
and ensure that your routing is EMC-compliant.

Result
The 3RW5 communication module is now properly mounted and connected to the
3RW50 soft starter. You can connect the 3RW50 soft starter via the
3RW5 communication module on the fieldbus.
You can find further information on connecting to the fieldbus in the Equipment Manual for
the respective 3RW5 communication module.

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4.11 COM connection cable

4.11.3 Removing the COM connecting cable on the 3RW5 communication module

Requirements
● 3RW5 communication module (accessory)
● Removed bus connector (fieldbus)
You can find further information on connecting to the fieldbus in the Equipment Manual
for the respective 3RW5 communication module.
● Cover cap

NOTICE
Damage to property due to electrical voltage
Switch off the power to the 3RW5 soft starter before starting work (main and control supply
voltage).

Procedure

Illustration similar

1. Loosen die securing mechanism on the bus connector of the COM connecting cable.
2. Pull the bus connector of the COM connecting cable out of the plug-in connection of the
3RW5 communication module for the 3RW5 soft starter.

Result
You have disconnected the 3RW5 communication module from the 3RW50 soft starter.
Place the cover cap onto the front plug-in connection of the 3RW5 communication module
for the 3RW5 soft starter.

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4.11 COM connection cable

4.11.4 Remove the COM connecting cable on the 3RW50 soft starter

Requirements
● 3RW5 communication module (accessory)
● Removed hinged cover (Page 65)
● COM connecting cable (accessory) on the 3RW5 communication module removed
(Page 88)

Procedure

Illustration similar

1. Loosen die securing mechanism on the bus connector of the COM connecting cable.
2. Pull the bus connector of the COM connecting cable out of the socket on the
3RW50 soft starter.
3. Install the hinged cover (Page 65).

Result
You have disconnected the COM connecting cable from the 3RW50 soft starter.

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4.11 COM connection cable

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5.1 Setting elements on 3RW50 soft starter

① Scale of rated operational current Ie of the motor

② Stopping time
③ MODE key
• Parameterization of RESET MODE
• Deactivation / activation of Soft Torque
• Parameterization of ON / RUN relay output
• Parameterizing mode
• Restoring factory setting
④ RESET / TEST key
• Acknowledges faults
• Performing the self-test (user test)
• Parameterization of ON / RUN relay output
• Parameterizing mode
• Restoring factory setting
⑤ CLASS setting for the motor overload protection
⑥ Rated operational current Ie of the motor
⑦ Current limiting factor as a multiple of the set rated operational current Ie of the motor
⑧ Ramp up time
⑨ Starting voltage

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5.1 Setting elements on 3RW50 soft starter

Requirements
● Slotted screwdriver or cross-tip screwdriver PZ1

Procedure

● Insert the slotted screwdriver in the opening of the setting element.

● Turn the slotted screwdriver until the arrow of the setting element points to the required
parameter setting.

Tip
Please note that the displays on the setting elements are approximate values which are
subject to production engineering tolerances. To perform a detailed setting, a 3RW5 HMI
should be used.

Display of the parameter value in the 3RW5 HMI (accessories)

● 3RW5 HMI Standard
During the setting of parameters at the setting elements, the current value is indicated on
the display of the 3RW5 HMI Standard and undergoes cyclic updating.
● 3RW5 HMI High Feature
During the setting of parameters at the setting elements, the current value is indicated in
the "Parameters > Parameter list" menu on the display of the 3RW5 HMI High Feature
and undergoes cyclic updating.

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5.2 Overview of parameters

5.2 Overview of parameters

Parameter Symbol Setting range Factory setting

Tripping class for motor overload 10A, 10E, 20E, OFF 10E
protection

Rated operational current Ie of the 1 ... 162) 1

motor1)

Current limiting value as a multiple of • 1.3 ... 7 x Ie 4 x Ie

the set rated operational current Ie of
• max
the motor
The "max" setting corresponds to 7
times the maximum rated operating
current Ie of the 3RW50 soft starter.

Ramp up time • 0 ... 20 s 10 s

• If parameter value "0" is set, the
motor is switched on with a ramp up
time of approx. 100 ms.

Starting voltage 30 ... 100 % 30 %

Stopping time 0 ... 20 s 0s

Soft torque • Off (LED off) Off

• On (LED on)

RESET MODE • Manual RESET (LED off) Manual RESET

• Remote RESET (LED flashes green)
• Auto RESET (LED lit green)

1) The rated operational current Ie of the motor may, according to the standard, deviate by 20% from the rating plate
specification of the manufacturer.
2) For meaning of scale, refer to laser-cut table on front panel of device.

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5.3 Suggested settings

5.3 Suggested settings

Application Starting voltage [%] Ramp up time [s] Current limitation Stopping time [s]
Conveyor belt (full) 70 5 7 × Ie 10
Roller conveyor (full) 60 5 7 × Ie 10
Compressor (without pressure) 50 4 4 × Ie Not relevant
Small fan 40 2 4 × Ie Not relevant
Pump1) 40 3 4 × Ie 10
Hydraulic pump 40 2 4 × Ie Not relevant
Agitator 40 2 4 × Ie Not relevant
Milling machine 40 4 4 × Ie Not relevant
1) It is recommended that the Soft Torque function is activated.

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5.4 Parameterizing the 3RW50 soft starter

5.4 Parameterizing the 3RW50 soft starter

Requirements
● The 3RW50 soft starter is mounted and connected.
● Rated control voltage and rated operational voltage have been applied.
● Suggested settings (Page 94)

Note
Tips for parameterizing the 3RW50 soft starter.
Entering the motor and load data in the STS software (Page 23) will simulate the application
and a suitable 3RW5 soft starter will be suggested. In addition, information regarding
parameterization is also provided.

Procedure
1. You set the parameters on the setting elements of the 3RW50 soft starter (Page 91).
2. Set the motor overload protection on the setting elements "CLASS" and "Ie" ein
(Page 126). The scale for rated operational current Ie is listed for each type of connection
in the table on the front of the 3RW50 soft starter.
Make sure that the arrow of the "CLASS" setting element points to the required setting.
3. Set the soft starting on the setting elements "t" and "U" (Page 119).
4. Set the current limit at the setting element "Current limiting value x Ie" (Page 123).
5. Set the soft stopping on the setting element "t" (Page 125).
6. Activate the Soft Torque function, if required.
Note the information in chapters Setting RESET MODE and Soft Torque (Page 96) and
Soft torque (Page 130).
7. Set the required RESET MODE (Page 96).
8. Set the signal of your choice at the ON / RUN relay output (Page 99).
9. Set the parameters in Chapter Additional parameters (Page 136) if desired.

Result
The 3RW50 soft starter has been parameterized and is ready for operation. You can
parameterize the signal of the analog output via an optional 3RW5 HMI High Feature
(Page 111).

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5.5 Setting RESET MODE and Soft Torque

5.5 Setting RESET MODE and Soft Torque

RESET MODE and Soft Torque

With the MODE key you set the functions RESET MODE and Soft Torque at the same time.

Procedure

WARNING
Automatic restart.
Can cause death or serious injury.
If a starting command is pending, a restart will be triggered automatically after the reset.
This particularly applies if the motor protection has tripped. Dangerous states of the system
can result.
Reset the start command (e.g. via the PLC or switch) before performing a reset.
To do this, for example, link the group error output (terminals 95 and 96) into the control.

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5.5 Setting RESET MODE and Soft Torque

RESET MODE
Note that the setting of the RESET MODE (Page 98) only has an effect on the
acknowledgment response of the motor overload protection.
You will find more information in Chapter Faults and remedial actions of the
3RW50 soft starter (Page 168) with the comment "Depends on parameter RESET MODE".

Note
ATEX / IECEx applications
Note that the "Auto RESET" setting is not permissible when operating motors in hazardous
areas.

RESET MODE LED Set RESET MODE

Manual RESET
Off
Remote RESET

Flashes green
Auto RESET

Lights up green

Soft torque
For more information, see Chapter Soft torque (Page 130).

SOFT TORQUE LED Set soft torque

Off
Off
On

Lights up green

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5.6 RESET MODE

5.6 RESET MODE

Effects of RESET MODE

Note that the setting of the RESET MODE only has an effect on the acknowledgment
response of the motor overload protection.
You will find more information in Chapter Faults and remedial actions of the
3RW50 soft starter (Page 168) with the comment "Depends on parameter RESET MODE".

ATEX / IECEx applications

Note that the "Auto RESET" setting is not permissible when operating motors in hazardous
areas.

Manual RESET
"Manual RESET" means that the following options are available for acknowledging faults:
● RESET / TEST key on the 3RW50 soft starter
● RESET / TEST key on the 3RW5 HMI Standard
● Reset via bus interface
● Reset via F key on 3RW5 HMI High Feature
● Reset via 3RW5 HMI High Feature (diagnosis state)

Remote RESET
"Remote RESET" means that faults are acknowledged by switching the control supply
voltage off and on again. The control supply voltage on the 3RW50 soft starter must be
switched off for at least 4 s.

Auto RESET
"Auto RESET" means that faults are automatically reset as soon as the cause is eliminated.

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5.7 Parameterizing output 13 / 14 (output signal ON or RUN)

5.7 Parameterizing output 13 / 14 (output signal ON or RUN)

Application
One of these two states is output at output 13 / 14:
● ON
● RUN
You will find additional information in Chapters Operating principle (Page 11) and State
diagrams of the inputs and outputs (Page 71).
Use the output function ON, for instance, to implement latching if you selected pushbutton
control.
Use the Output function RUN in order, for instance, to control a line contactor connected
upstream.

Requirements
● Control supply voltage is connected.
● The 3RW50 soft starter does not signal any errors, the STATE / OVERLOAD LED is
extinguished.

Procedure
1. Start programming by pressing the MODE key longer than 2 seconds until the STATE /
OVERLOAD LED flickers green.
Press and hold the MODE key.
2. Also press the RESET / TEST key longer than 2 seconds until the LED STATE /
OVERLOAD illuminates red.
The set state of ON / RUN relay output is displayed on the SOFT TORQUE LED:

LED Soft Torque Signal set on output 13 / 14

ON (factory setting)

Flashes green
RUN

Flickers green

3. Release the MODE and RESET / TEST keys.

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5.7 Parameterizing output 13 / 14 (output signal ON or RUN)

4. Switch the mode by pressing the MODE key briefly. The SOFT TORQUE LED switches
between flickering green and flashing green.
You can switch between the modes at the output as often as you want.

Note
If you do not press a key in the programming mode for longer than 10 s, the
3RW50 soft starter automatically terminates the programming mode.

5. Terminate programming mode by pressing the RESET / TEST key for longer than 1 s
until the STATE / OVERLOAD LED no longer shines red.

Tip
Alternatively, output 13 / 14 may also be set in the "Parameters > Soft Starter > ON / RUN
relay output" menu of the 3RW5 HMI High Feature (accessories).

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5.8 Setting parameterizing mode via key combination on the 3RW50 soft starter

5.8 Setting parameterizing mode via key combination on the

3RW50 soft starter

5.8.1 Activate parameterizing mode

Adjustable parameters in parameterizing mode

● Control via digital input (Page 139)
● Output 13 / 14 (ON / RUN) (Page 99)

Requirements
During the activation you must be able to switch off the supply voltage.

Procedure
1. Press the MODE key during operation longer than 2 seconds until the
STATE / OVERLOAD LED flickers green and press and hold the MODE key.
2. Switch off the supply voltage of the 3RW50 soft starter for at least 5 s. After the 5 s
elapse, you can release the MODE key.
3. Press and hold the MODE and TEST / RESET keys.
4. Switch the supply voltage of the 3RW50 soft starter on again.
When the SOFT TORQUE and RESET MODE LEDs flicker green, the parameterization
mode is active. You can release the MODE and TEST / RESET keys.

Result
You have activated the parameterizing mode and can now set the parameters (Page 102).

Further parameterization options

● 3RW5 HMI High Feature
Menu: "Parameters > Soft Starter > Additional parameters > Control via digital input"
Menu: "Parameters > Soft Starter > ON / RUN relay output"
● Parameterizing output 13 / 14 (output signal ON or RUN) (Page 99)

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5.8 Setting parameterizing mode via key combination on the 3RW50 soft starter

5.8.2 Setting parameters in the parameterizing mode

Requirements
● Activated parameterizing mode (Page 101)

Procedure
1. Select the desired parameter using the MODE key.
You can recognize your selection by the color of the STATE / OVERLOAD LED.

LED Set parameter

STATE / OVERLOAD
No selection
Off
Control via digital input

Lights up green
Output ON / RUN

Lights up red

2. Change the setting of the selected parameter using the RESET / TEST key.
You can recognize your selection by the color combination of the three LEDs RN, ER and
MT.
Setting the parameter "Control via digital input" (selection in Step 1):

Control via digital input

"RN" LED "ER" LED "MT" LED Set parameter value
Manual activation
Off Off Off
Permanent activation
Off Off
Lights up
yellow
Activate on bus error (factory setting)
Off
Lights up red Lights up
yellow
No change on bus error

Lights up Lights up red Lights up

green yellow

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5.8 Setting parameterizing mode via key combination on the 3RW50 soft starter

Setting of the parameter "Output ON / RUN" (selection in Step 1):

Output ON / RUN
"RN" LED "ER" LED "MT" LED Set parameter value
Output function ON
Off Off Off
Output function RUN
Off Off
Lights up
yellow

3. Switch off the supply voltage of the 3RW50 soft starter for at least 5 s.
The set parameters and parameter values are stored.
4. Switch the supply voltage of the 3RW50 soft starter on again.
The set parameters and parameter values are now active.

Result
You have set the parameters in the parameterizing mode.

Further information
For more information about the parameters, see Chapters Parameterizing output 13 / 14
(output signal ON or RUN) (Page 99) and Control via digital input (Page 139).

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5.9 Design and operator controls of the High Feature 3RW5 HMI

5.9 Design and operator controls of the High Feature 3RW5 HMI

① Display
② Device LEDs (Page 163)
③ Navigation keys
④ Cable duct
⑤ Plug-in connection for HMI connecting cable
⑥ Master RESET key
⑦ OK key
⑧ ESC key
⑨ Motor stop key
⑩ Motor start key
⑪ Favorites key
⑫ Eyes for lead seals
⑬ Hole for mounting the interface cover
⑭ Status LED (Page 166)
⑮ Local interface (point-to-point connection between PC and 3RW5 HMI High Feature)
⑯ Slot for micro SD card (Page 157)

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5.9 Design and operator controls of the High Feature 3RW5 HMI

Navigating and setting

The keys are used for navigation, for selecting and setting menu items and for executing
predefined actions.
Please note that parameters which are set manually using the 6 setting elements cannot be
parameterized via the 3RW5 HMI High Feature.

Key Actions
• Move one position to the right in the input field
• Display of the line chart in the operation display. Further information can be found in Chapter Graphic
display of measured values on the 3RW5 HMI High Feature (Page 147).

• Move one position to the left in the input field

• Switch between the measured values "phase currents (%)" and "phase currents (eff)". For more
information, see Chapter Graphic display of measured values on the 3RW5 HMI High Feature (Page 147).

• Jump to next menu item

• Set number or letter

• Jump to previous menu item

• Set number or letter

• To confirm
• To open the menu
• Jump to selected menu item

• To exit the menu

• Motor stops as parameterized if the 3RW5 HMI High Feature is the master control

• Motor starts as parameterized if the 3RW5 HMI High Feature is the master control
After an error has been acknowledged when using the 3RW5 HMI High Feature, you must repeat the ON
command by pressing the "Motor Start" key.
• F1: LOCAL / REMOTE: Changes master control
• F2: Reset
• F3-F9 (not available for 3RW50 soft starter)
Master RESET key for restoring the factory setting (Page 191).

1) All parameters that have not been set by means of the setting elements are reset.

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5.10 Menu of the 3RW5 HMI High Feature

5.10 Menu of the 3RW5 HMI High Feature

Overview of the main menu options on the 3RW5 HMI High Feature

Monitoring Diagnostics Parameter

Overview Security Micro SD card

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5.10 Menu of the 3RW5 HMI High Feature

Menu of the 3RW5 HMI High Feature

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5.10 Menu of the 3RW5 HMI High Feature

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5.10 Menu of the 3RW5 HMI High Feature

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5.10 Menu of the 3RW5 HMI High Feature

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5.11 Parameterizing analog output AQ via the High Feature 3RW5 HMI

5.11 Parameterizing analog output AQ via the High Feature 3RW5 HMI

Operating principle
You can re-parameterize the output of the analog output with the 3RW5 HMI High Feature.
The actual average phase current L1 - L3 of the motor is displayed in % at the evaluation
unit via the analog output. Depending on the respective connecting terminal being used, the
signal can be displayed either as current or voltage.
● Terminals: AQ- / AQ I+
Measuring range of current output: 4 - 20 mA
● Terminals: AQ- / AQ U+
Measuring range of voltage output: 0 - 10 V

Requirements
● 3RW5 HMI High Feature
Menu: "Parameters > Soft Starter > Analog output"
● Access protection to the 3RW5 HMI High Feature is not active or has been reset.
● Device version with analog output
● Evaluation unit is connected properly (Page 215).

Parameter

Parameter Description
Output signal type Via the "Output signal type" parameter you can define with what type of signal the
analog value will be output.
• Deactivated
• 4 - 20 mA (factory setting)
• 0 ... 10 mA
Range start value With parameters "Range start value" and "Range end value" you can define which
Range end value value of the analog value to be output corresponds to the lower output signal value
and which to the upper output signal value. The respective value depends on the
coding of the measured value.
Factory setting:
• Range start value: 0
Setting of the analog range, e.g. 4 mA = 0
• Range end value: 96
Setting of the analog range, e.g. 20 mA = 96, corresponds to 300 % of the
average phase current (%).

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5.11 Parameterizing analog output AQ via the High Feature 3RW5 HMI

Factor for calculating the output measured value

Measured value Factor Unit Range of values Coding

Phase current average (%) 3.125 % 0 … 796.9 % 0 ... 255

Example for calculating the parameters for the range start value and range end value
In this example, a pointer instrument indicates the measured value "Phase current average
(%)" at the left stop with 50 % (start value) and the right stop with 200 % (end value). You
can divide the scale of the pointer instrument between the left stop and the right stop,
depending on the desired resolution.
The following parameters are given as examples at this point:
● Output signal type: 4 ... 20 mA
● Range start value = desired start value (%) / factor of the measured value
● Range end value = desired end value (%) / factor of the measured value

Procedure
1. Parameterize the output signal type, e.g. 4 ... 20 mA.
2. Parameterize the range start value and the range end value taking the following factor
into account:
– Range start value (50 % / 3.125 %) → 16
– Range end value (e.g. 200 % / 3.125 %) → 64

Result
You have adjusted the output signal of the analog output.

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5.12 Parameterizing the High Feature 3RW5 HMI

5.12 Parameterizing the High Feature 3RW5 HMI

Requirements
● 3RW5 HMI High Feature

Setting options
● 3RW5 HMI High Feature
Menu: "Parameters > HMI"
Access protection to the 3RW5 HMI High Feature is not active or has been reset.
● With SIRIUS Soft Starter ES (TIA Portal) via the local interface on the
3RW5 HMI High Feature
● With a fieldbus via a 3RW5 communication module:
– With SIRIUS Soft Starter ES (TIA Portal) Premium (only via a 3RW5 PROFINET or
PROFIBUS communication module)
– Configuration software of the control system (e.g. STEP 7 with corresponding HSP)
– User program
You can find further information on the parameters that can be set via the fieldbus in the
Equipment Manual of the respective 3RW5 communication module.

Parameter

Parameter Description
Local interface activated The parameter is only visible if the local interface is enabled (factory setting).
(via 3RW5 HMI High Feature only) Disables the local interface of the 3RW5 HMI High Feature.
Before you can connect a PC with SIRIUS Soft Starter ES (TIA Portal) to the
3RW50 soft starter via the local interface, the local interface must be enabled. You
can prevent unauthorized access via SIRIUS Soft Starter ES (TIA Portal) by disabling
the local interface.
Local interface deactivated The parameter is only visible if the local interface is disabled.
(via 3RW5 HMI High Feature only) Enables the local interface of the 3RW5 HMI High Feature.
Timer lighting dark If no keys on the 3RW5 HMI High Feature are pressed, the display will shut down
after a specified time period has elapsed. The parameter value "0" deactivates the
shutdown of the display.
• Factory setting: 5 min
• Setting range: 0 ... 60 min
• Increment: 1 min

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Parameter assignment
5.12 Parameterizing the High Feature 3RW5 HMI

Parameter Description
Do Control After Logoff This parameter describes the response after logging off while the motor is running.
Continue with motor control
The master control is retained by the 3RW5 HMI High Feature.
Stop motor and give back control (factory setting)
The motor stops and the master control is no longer with the
3RW5 HMI High Feature. Refer to Chapter Operating modes and master control
function (Page 15).
Message display If errors and/or warnings are enabled, they will appear as pop-up windows in the
display of the 3RW5 HMI High Feature as soon as they occur.
Error
• Enable (factory setting)
• Disable
Warnings
• Enable (factory setting)
• Disable
Operation display Up to 5 different measured values can be selected from a list of measured values.
These measured values are then shown in the status display. You can find more
information on input actions in Chapter Monitoring the measured values of the
3RW50 soft starter with the 3RW5 HMI High Feature (Page 146).
• Phase current average (%) (factory setting)
• Phase current average (rms) (factory setting)
• Phase current I L1 (rms) (factory setting)
• Phase current I L2 (rms) (factory setting)
• Phase current I L3 (rms) (factory setting)
Languages The required language is set in the "Languages" menu.
• English (factory setting)
• German
• French
• Spanish
• Italian
• Portuguese
• Chinese
• Additional language1) (Page 159)

1) Only visible if an additional language has been added.

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Commissioning 6
6.1 Commissioning the 3RW50 soft starter

Procedure
1. Install the 3RW50 soft starter (Page 51).
2. Connect the 3RW50 soft starter (Page 73).
3. Parameterize the 3RW50 soft starter according to the application with the setting
suggestions (Page 95).
If necessary, optimize the setting suggestions step by step (Page 94).
For example, you can continually adjust the current limiting factor while the motor is
starting up.
4. Perform the self-test (user test) (Page 179).
5. Optionally seal the 3RW50 soft starter with a lead seal (Page 116).

Result
The 3RW50 soft starter is now ready for operation.

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Commissioning
6.2 Sealing the 3RW50 soft starter

6.2 Sealing the 3RW50 soft starter

Requirements
● Seal, sealing wire and a suitable sealing tool

Procedure

Push the wire through the openings provided and seal the ends.

Result
By sealing the hinged cover, you protect the operator controls of the 3RW50 soft starter from
unauthorized access. It is nevertheless still possible to operate a 3RW5 HMI and
acknowledge messages.

Tip
The local interface and the memory module interface of the 3RW5 HMI High Feature can be
protected from unauthorized access by sealing the interface cover. Proceed in the same
sequence as for sealing the hinged cover.
For more information, see Chapter Design and operator controls of the
High Feature 3RW5 HMI (Page 104).

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6.3 First commissioning of the High Feature 3RW5 HMI

6.3 First commissioning of the High Feature 3RW5 HMI

Requirements
Control supply voltage is connected for the first time or the factory settings have been
restored on the 3RW5 HMI High Feature.

Procedure
Set the desired language.

Result
The 3RW5 HMI High Feature is ready to use. It is now possible to modify the parameters of
the 3RW5 HMI High Feature, the 3RW50 soft starter, and any connected
3RW5 communication module.

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6.3 First commissioning of the High Feature 3RW5 HMI

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Functions 7
7.1 Soft starting

Operating principle
A voltage ramp is used to implement soft starting. The 3RW50 soft starter increases the
motor voltage from a parameterizable starting voltage to the line voltage within a definable
ramp up time.

Application
● Systems in which a startup of the drive without interfering jerky movements is required.
● E.g. pumps or small fans

Voltage characteristic

① Voltage ramp with short ramp up time t1

② Voltage ramp with long ramp up time t2
UN Line voltage
US Parameterizable starting voltage
t1 Short ramp up time
t2 Long ramp up time

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7.1 Soft starting

Torque curve

① Torque with direct-on-line starting without 3RW50 soft starter

② Torque with short ramp up time
③ Torque with long ramp up time
④ Torque of the load
⑤ Acceleration torque = Difference of activation torque and torque of load

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7.1 Soft starting

Current path

① Current characteristic with direct-on-line starting without 3RW50 soft starter

② Current characteristic with short ramp up time
③ Current characteristic with long ramp up time
Ie Rated operational current during rated operation
ne Rated operating speed of the motor

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7.1 Soft starting

Parameter

Parameter Description
Starting voltage The starting voltage determines the starting torque of the motor. A lower
starting voltage results in a lower switch-on torque and a lower starting
current. Set the starting voltage to a value that ensures that the motor
starts up immediately and smoothly once the start command reaches
the 3RW50 soft starter.
• Factory setting: 30%
• Setting range: 30 ... 100 %
Ramp up time The ramp up time determines the time taken to increase the motor
voltage from the parameterized starting voltage to the line voltage. This
has an influence on the motor's acceleration torque which drives the
load during the ramp-up operation. A longer ramp up time results in a
shorter acceleration torque across the motor ramp up time. The motor
therefore runs up more slowly and smoothly.
Set the length of the ramp up time so that the motor can reach its rated
speed by the time the end of the ramp up reached. The actual motor
starting time is load-dependent and can differ from the parameterized
ramp up time.
If you choose a time that is too short, the ramp up time ends before the
motor has accelerated to speed. A very high starting current that can
reach the value of the direct starting current at this speed then occurs.
In this case, the 3RW50 soft starter can switch itself off via the internal
overload protection function and signal a fault.
If parameter value "0" is set, the motor is switched on with a ramp up
time of approx. 100 ms.
• Factory setting: 10 s
• Setting range: 0 ... 20 s

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7.2 Current limiting function

7.2 Current limiting function

Operating principle
Activate the current limiting function if you want to ensure that a specific current value is not
exceeded during motor starting. The motor is always started up with the voltage ramp. If the
current exceeds the parameterized current limit x Ie, the voltage ramp function is aborted and
the current limitation function starts. The current limitation function remains active until the
3RW50 soft starter has detected the motor ramp up and the motor is in a normal operating
state.

Application
● Avoiding current surges
● Reducing energy costs

Current path

① Current characteristic with direct-on-line starting without 3RW50 soft starter

② Adjustable current limiting value
③ Voltage ramp
Ie Rated operational current during rated operation

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7.2 Current limiting function

Parameter

Parameter Description
Current limiting value In order to ensure that the drive can reach its rated speed, the minimum
current limiting value that you select must be high enough to generate
sufficient torque in the motor.
A typical value is 3 to 4 times the rated operational current (Ie).
As soon as the current limiting value is reached, the motor is started with this
value until it has reached its rated operating speed. In this case, the motor
starting times may be longer than the maximum parameterizable ramp up
time.
The maximum possible current limiting value for the 3RW50 soft starter
("max." position) is 7x the value of the maximum rated operational current for
the 3RW50 soft starter, where this value is identical to 7x the value of the
maximum rated operational current Ie which can be set.
This value is independent of the actual rated operational current Ie of the
motor set at the 3RW50 soft starter.
• Factory setting: 4 x Ie
• Setting range: 1.3 ... 7 x Ie
The setting "max" corresponds to the 7-fold value of the maximum rated
operational current Ie of the 3RW50 soft starter.

Example

① Rated operational current Ie of the motor: Ie motor = 350 A

② Current limitation of the 3RW50 soft starter: 4 x IeMotor = 4 x 350 A = 1 400 A
③ Maximum current limitation that can be set on this 3RW50 soft starter:
Imax = 7 x 570 A = 3 990 A

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7.3 Soft stopping

7.3 Soft stopping

Operating principle
A voltage ramp is used to implement a smooth ramp-down. With the "voltage ramp" stopping
function, the motor voltage is decreased along a linear, negative voltage ramp until the motor
stops.

Application
● Drives that abruptly come to a stop when switched off, thereby damaging the transported
goods.
● E.g. bottle filling plants

Voltage characteristic

t1 ... t2 Stopping time

UN Line voltage

Parameter

Parameter Description
Stopping time The length of the stopping time defines the time within which the motor
voltage is reduced from line voltage to 0 V. It may take longer for the motor
to actually coast down to a standstill.
The parameter value "0" causes the motor to be shut down immediately
without a down ramp.
• Factory setting: 0 s
• Setting range: 0 ... 20 s

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7.4 Motor protection

7.4 Motor protection

The 3RW50 soft starter has two functions for protecting the motor:
● Electronic motor overload protection
● Thermistor motor protection with temperature sensor (optional)
Use a combination of both of these functions to implement full motor protection.

7.4.1 Electronic motor overload protection

Operating principle
The approximate temperature of the motor is calculated using the measured motor currents
and the parameter settings "Rated operational current Ie" and "tripping class". This indicates
whether the motor is overloaded or is functioning in the normal operating range. When
overload is detected, the 3RW50 soft starter shuts the motor down. The setting for
RESET MODE determines how the motor is restarted.

Parameter

WARNING
Automatic restart following fault acknowledgement/restart.
Can cause death or serious injury.
The 3RW50 soft starter immediately continues to operate with the values specified by the
control following fault acknowledgement/restart. Outputs are activated when the ON
condition is met.
Take appropriate measures (e.g. start key with monitored start) to prevent unintentional
restarting and to ensure a defined start of the system.

NOTICE
Damage to property possible due to deactivated motor protection.
If the motor is not monitored by a temperature sensor and the tripping class is set to
"CLASS OFF", no motor protection is provided.

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7.4 Motor protection

Parameter Description
Tripping class The tripping class specifies the maximum time within which a
protective device must trip from a cold state at 7.2 x the rated
operational current Ie (motor protection to IEC 60947).
• CLASS OFF: Deactivates the electronic motor overload
protection
• CLASS 10A / 10E / 20E: Tripping times according to the
tripping class
Rated operational current Ie The rated operational current Ie is the current that can be
continuously conducted by the feeder (switchgear and motor).
Normally this is the rated operational current Ie of the motor.

Recovery time following motor overload protection tripping

The recovery time after the electronic overload protection is tripped is 5 minutes. With Auto
RESET set, the error is automatically reset after the recovery time has elapsed. With Manual
RESET or Remote RESET set, a RESET is only possible once the recovery time has
elapsed.
You will find further information on resetting the faults in Chapter RESET MODE (Page 98).

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7.4 Motor protection

7.4.2 Thermistor motor protection with temperature sensor (optional)

Operating principle

WARNING
Automatic restart following fault acknowledgement/restart.
Can cause death or serious injury.
The 3RW50 soft starter immediately continues to operate with the values specified by the
control following fault acknowledgement/restart. Outputs are activated when the ON
condition is met.
Take appropriate measures (e.g. start key with monitored start) to prevent unintentional
restarting and to ensure a defined start of the system.

You can connect the temperature sensor of the motor to the 3RW50 soft starter and evaluate
it. If a specific motor-dependent temperature is exceeded, the 3RW50 soft starter recognizes
this and reacts accordingly.
Two different types of measuring sensor can be connected to the 3RW50 soft starter:
● PTC thermistors type A
● This sensor type is a temperature-dependent resistor.
Thermoclick
This sensor type is a temperature-dependent switch.

Note
ATEX / IECEx-certified motor overload protection
Note that the sensor type "Thermoclick" is not permissible when operating motors in
hazardous areas.

If the thermistor motor protection is tripped, the 3RW50 soft starter cannot be restarted until
the sensor installed in the motor has cooled down. The recovery time varies according to the
temperature state of the sensor.
The sensor cables of PTC thermistors type A can be monitored for wire break and
short-circuit.

Further information
You will find further information on resetting the faults in Chapter RESET MODE (Page 98).
You will find more information on the connection of the temperature sensor in Chapter
Connecting the temperature sensor (Page 214).

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7.5 Intrinsic device protection

7.5 Intrinsic device protection

Operating principle
The integrated intrinsic device protection protects the power semiconductors as well as the
bypass contacts against impermissible overload. If the internal warning limit is exceeded, a
message is output on the 3RW50 soft starter. If the internal fault threshold is exceeded, the
3RW50 soft starter will switch off automatically.

NOTICE
Property damage due to short circuits.
The intrinsic device protection system does not protect against irreparable equipment
damage caused by short circuits.
Connect semiconductor fuses upstream in order to protect the power semiconductors
against irreparable damage by short circuits (e.g. in case of cable damage or an interturn
fault in the motor).

Recovery time after device protection is triggered

If the 3RW50 soft starter shuts down because the motor overload protection or the intrinsic
device protection trips, you must wait a defined cooling time (recovery time) prior to
acknowledging the fault or restarting the motor.
● In the event of power semiconductor overload: 30 s
● In the case of bypass overload: 60 s

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7.6 Soft torque

7.6 Soft torque

Principle of operation of soft torque during starting

The Soft Torque function reduces the drive acceleration rate shortly before the motor
reaches its rated operating speed. This produces an almost linear speed curve. This helps to
ensure smooth movement of a conveyor belt, for example, and so prevent fragile goods on
the belt from tipping over.

Torque curve

① Torque with direct start

② Torque without Soft Torque
③ Torque with Soft Torque

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7.6 Soft torque

Speed curve

ne Rated operating speed of the motor

① Motor speed without Soft Torque
② Motor speed with Soft Torque

Principle of operation of Soft Torque during stopping

The Soft Torque function enables the motor to coast down smoothly at an almost constant
rate of deceleration. Ensuring that the motor coasts down smoothly is particularly useful for
stopping pumps in order to prevent water hammers in the connected piping. The Soft Torque
function for stopping can only be activated when a stopping time of more than 3 s is set.

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7.6 Soft torque

Speed curve

ne Rated operating speed of the motor

① Motor speed with Soft Torque
② Motor speed without Soft Torque

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7.7 ATEX / IECEx-certified motor overload protection

7.7 ATEX / IECEx-certified motor overload protection

Environmental conditions
Comply with the ambient conditions for which the 3RW50 soft starter is approved.

Note
Ambient temperature during operation.
Note that the 3RW50 soft starters are approved for operation in a temperature range of
-25 °C to +60 °C.
In ambient temperatures higher than 40 °C, take the derating of the rated operational current
into consideration.
You can find further information on derating in the Technical specifications (Page 193) in the
section "Power electronics" or in Catalog IC 10
(https://support.industry.siemens.com/cs/ww/en/view/109747945).

Note
Temperature sensor
For ATEX / IECEx-certified motor protection, use of the PTC type A sensor only is approved.

Note
Simulation Tool for Soft Starters
Note that the Simulation Tool for Soft Starters (Page 23) already takes into account the
derating for certain ambient temperatures when selecting a suitable 3RW5 soft starter.

Parameterizing the soft starter

The parameters for ATEX / IECEx applications are to be set using the setting elements of
the 3RW50 soft starter.

Setting the rated motor operational current

Set the 3RW50 soft starter to the rated operational current of the motor as stated on the type
plate or design test certificate of the motor.

Tripping class (electronic overload protection)

Make sure that the motor and the cables are dimensioned for the selected tripping class.
Note that the trip class "CLASS OFF" when operating motors in hazardous areas is only
permissible if a "PTC thermistor type A" temperature sensor is used.
The rated data of the 3RW5 soft starter relates to normal starting (CLASS 10E). For heavy
starting (> CLASS 10E), you may have to overdimension the 3RW5 soft starter.

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Functions
7.7 ATEX / IECEx-certified motor overload protection

Parameterizing the motor protection functions (RESET setting)

Note that the "Auto RESET" setting is not permissible when operating motors in hazardous
areas.

Short-circuit protection
The 3RW50 soft starter does not have short-circuit protection. Make sure that short-circuit
protection is provided.

Line protection
Avoid impermissibly high cable surface temperatures by correctly dimensioning the
cross-sections. Select a sufficiently large conductor cross-section.

Cyclic test of the motor protection functions

Only perform the Self-test (user-test) (Page 179) locally by means of the RESET / TEST key
or the 3RW5 HMI High Feature to ensure that the correct 3RW50 soft starter is tested. Only
in this way can the certified motor overload protection according to ATEX / IECEx be
guaranteed.
On soft starters in ATEX / IECEx applications, perform the Self-test (user-test) (Page 179)
during commissioning and periodically at intervals of no more than 36 months.

Certification of the 3RW50 soft starters

The motor overload protection of the 3RW50 soft starters is ATEX / IECEx-certified to SIL 1.
The 3RW50 soft starters are approved under Equipment Groups I and II, Category (2)
or (M2) in zones "G" and "D". Zones "G" and "D" are areas in which explosive gas, vapor,
mist or air mixtures and combustible dust are present:
IECEx BVS 19.0053 X [Ex]
BVS 19 ATEX F001 X
II (2)G [EX eb Gb] [EX db Gb] [EX pxb Gb]1)
II (2)D [EX tb Db] [EX pxb Db]
I (M2) [EX db Mb]
1)For the px applications, pressure and flow rate monitoring are additionally required for the
pressurized enclosure systems.

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7.7 ATEX / IECEx-certified motor overload protection

Observing standards
Increased danger in hazardous areas means it is necessary to carefully observe the
following standards:
● IEC / EN 60079-14 / VDE 0165-1: For electrical apparatus for hazardous areas.
● IEC / EN 60079-17: Inspection and maintenance of electrical installations in explosive
atmosphere.
● EN 50495: Safety devices required for the safe functioning of equipment with respect to
explosion risks.

ATEX / IECEx-specific safety data

The motor protection function according to ATEX / IECEx for 3RW50 soft starters has the
following safety data:
● Safety Integrity Level (SILCL): 1
● Hardware Fault Tolerance (HFT): 0
● Interval for testing the protective functions: 3 years
● Probability of failure on demand (PFD): 8x10-3
● Probability of a dangerous failure per hour (PFH): 5x10-7 1/h

Maintenance and repair

The 3RW50 soft starters are maintenance-free. The repair of soft starters with approval
according to IEC 61508 / EN 13849 is only permissible in the manufacturer's plant.
A repair on 3RW50 soft starters that is not performed in the manufacturer’s plant results in
loss of ATEX / IECEx approval.

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7.8 Additional parameters

7.8 Additional parameters

Operating principle
The soft starter has additional parameters.

Setting options
The parameterization is possible by the following methods:
● 3RW5 HMI High Feature
Access protection to 3RW5 HMI High Feature is not active or has been reset.
Menu: "Parameters > Soft Starter > Additional parameters"
● You can find additional setting options, if they exist, in the associated chapter of the
respective parameter.

Parameter

Parameter Description
Typical ambient temperature The 3RW50 soft starter is set to the typical ambient temperature actually prevailing in
(by means of the plant. Ensure that the set typical ambient temperature is not exceeded.
3RW5 HMI High Feature only) • 40 °C
• 50 °C
• 60 °C (factory setting)
Test with small load The control and main circuit wiring is tested on a small load using a test motor. A
direction of rotation test can be performed by monitoring the motor shaft or the load
connected to it.
• Activate
• Deactivate
For more setting options and further information, see Chapter Test with small load
(Page 137).
Control via digital input The parameter defines how the master control behaves on failure of the bus
connection or a CPU stop. For more setting options and further information, see
Chapter Control via digital input (Page 139).

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7.9 Test with small load

7.9 Test with small load

Requirements
● The 3RW50 soft starter is connected to the main circuit.
● The test motor is connected to the 3RW50 soft starter.
● Permissible power range of the test motor:
– < 10% of the rated power of the motor provided for the application
– ≥ 1 kW
● The test motor is switched off prior to the activation of the test mode function
"Test with small load".

Operating principle
The test mode function "Test with small load" is helpful during commissioning and when
troubleshooting, as the correct function of the application can be tested before installation in
a control cabinet or before the use of a motor provided for the application. The "Test with
small load" enables the wiring of the control and main circuit to be checked with the aid of a
small motor (test motor).
In the test mode function "Test with small load", the motor operating states and all functions
and messages can be executed and displayed by the 3RW50 soft starter as in normal
operation.
If, during an active "Test with small load", the 3RW50 soft starter detects a lack of main
current, a fault is generated with a shutdown command and the message text "Line voltage
for test required". After connecting the 3RW50 soft starter to the main supply this error
message can be acknowledged with RESET.
The error monitoring functions that are to be attributed to a missing or inadequate main
supply are not active. The test mode function "Test with small load" remains active until the
test mode function is deactivated.
The motor and intrinsic device protection functions of the 3RW50 soft starter remain active
according to their parameterization and are not influenced by the test mode function
"Test with small load".

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7.9 Test with small load

Setting options
The execution of the test mode function "Test with small load" is possible as follows:
● 3RW5 HMI High Feature
Access protection to 3RW5 HMI High Feature is not active or has been reset.
Menu: "Parameters > Soft Starter > Additional parameters"
● With SIRIUS Soft Starter ES (TIA Portal) via the local interface on the
3RW5 HMI High Feature
● With a fieldbus via a 3RW5 communication module (only via a 3RW5 PROFINET or
PROFIBUS communication module):
– With SIRIUS Soft Starter ES (TIA Portal) Premium
– Configuration software of the control system (e.g. STEP 7 with corresponding HSP)
– User program

Parameter

Parameter Description
Activate test with small load The 3RW50 soft starter switches to the test mode function
"Test with small load".
Deactivate test with small load The test mode function "Test with small load" is terminated. The
3RW50 soft starter exits the test mode and switches back to the
parametrized operating mode.

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7.10 Control via digital input

7.10 Control via digital input

Operating principle
The parameter "Control via digital input" is only relevant when using a
3RW5 communication module. The parameter is helpful, for example, for applications in
which the bus connection serves mainly for observation and monitoring purposes.
The parameter defines how the master control function behaves on failure of the bus
connection or a CPU stop. A failure of the bus connection or a CPU stop can also occur in
the operating mode "manual - local", for example when observing or monitoring via the bus
connection. You can use the parameter to disable a switchover to the "Automatic" mode and
operating mode "manual - bus".

Setting options
Parameterization of the control via digital input is possible by the following methods:
● Setting parameterizing mode via key combination on the 3RW50 soft starter (Page 101)
● 3RW5 HMI High Feature
Access protection to 3RW5 HMI High Feature is not active or has been reset.
Menu: "Parameters > Soft Starter > Additional parameters > Control via digital input"

Parameter

Parameter Description
Control via digital input Manual activation
On failure of the bus connection or a CPU stop the 3RW50 soft starter
remains in the "Automatic" mode or the 3RW50 soft starter switches to
the "Automatic" mode.
Permanent activation
A switch to the "Automatic" mode and operating mode "manual - bus" is
not possible. If the 3RW50 soft starter is in the "Automatic" or "manual -
bus" mode, the 3RW50 soft starter switches to the "Manual operation
local - input controlled" mode. Control by means of a higher-level control
(e.g. PLC) is not possible.
Activate on bus error (factory setting)
On failure of the bus connection or a CPU stop, the 3RW50 soft starter
switches from the "Automatic" mode to the "Manual operation local - input
controlled" mode or the 3RW50 soft starter remains in the operating
mode "manual - local" mode.
No change on bus error
On failure of the bus connection or a CPU stop the master control
function does not switch, but the 3RW50 soft starter remains in the
current mode.

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Note that for the settings "Manual activation" and "No change on bus error", the
3RW50 soft starter switches to the "Automatic" mode after connection of the
3RW5 communication module to the 3RW50 soft starter.
If, on failure of the bus connection or CPU stop, the 3RW50 soft starter remains in the
"Automatic" mode or switches to the "Automatic" mode, you can switch to the operating
mode "manual - local" by means of the following procedures:
● Via a 3RW5 HMI or SIRIUS Soft Starter ES (TIA Portal) over the local interface on the
3RW5 HMI High Feature (Page 17).
● Change the setting of the parameter "Control via digital input" in the parameterizing mode
by means of a key combination on the 3RW50 soft starter (Page 101).
● Remove the COM connecting cable from the 3RW5 communication module (Page 88).
Then restore the 3RW50 soft starter on the device to the factory setting, in order to
(Page 192) switch to the "Manual operation local - Input controlled" mode.

Further information
For more information, see Chapter Operating modes and master control function (Page 15).
You will find further information about operation on failure of the bus connection to the
control in the manual for the 3RW5 communication module in question.

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7.11 3RW5 HMI Standard

7.11.1 Design of the Standard 3RW5 HMI

① Display
② Navigation keys
③ RESET / TEST
④ Status LED (Page 165)
⑤ Device LEDs (Page 165)
⑥ Plug-in connection for HMI connecting cable
⑦ Locking switch
⑧ Cable duct
⑨ Start key
Stop key
⑩ LOCL / REMT

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Navigating and setting

Key Actions
• Jump to next menu item
• Set digit

• Jump to previous menu item

• Set digit

• Identical to RESET key on 3RW50 soft starter

• Motor stops as parameterized if the 3RW5 HMI Standard is the master control.

• Motor starts as parameterized if the 3RW5 HMI Standard is the master control.

• Changes master control

LOCL means that the 3RW5 HMI Standard is the master control.

REMT means that the 3RW5 HMI Standard is not the master control.
• Locking switch Locked / Unlocked:
To be able to operate the 3RW50 soft starter with the Standard 3RW5 HMI, the locking
switch on the rear of the Standard 3RW5 HMI must be unlocked. If the locking switch on
the rear of the 3RW5 HMI Standard is in the "Locked" switch position, the "RESET /
TEST", "LOCL / REMT" and "Start" and "Stop" keys are disabled. Navigation through the
menu using the navigation keys, however, is still possible.

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7.11.2 Standard 3RW5 HMI menu

The following information is shown on the display of the 3RW5 HMI Standard:
● Operating state
● Measured values
● Parameter
While you are setting the parameters, the actual value is shown in the display.
● Diagnostics

Operating state

Display Explanation
STATE
ON The ramp up time comes to an end and the motor is running.
STATE
RAMP The ramp up time or the stopping time is active.
STATE
OFF The motor is switched off.
STATE
ER O The motor is not ready to start because there is a fault.
STATE Additional information is provided by the diagnostics display.
OVLD (OVERLOAD)
WN I The motor is switched on. A motor overload protection warning is pending.
OVLD
WN O The motor is switched off. A motor overload protection warning is pending.
OVLD
ER O The motor is switched off. There is a fault at the motor overload protection.
OVLD
---- No motor overload exists.
OVLD
OVLD% (OVERLOAD in percent)
...% Status of the electronic motor overload protection as a percentage.
OVLD%
SCR % (silicon-controlled rectifier, power semiconductor temperature rise)
...% Status of the intrinsic device protection as a percentage. This measured value
SCR % reflects the temperature rise of the power semiconductor. It comprises the
measurement of the heat sink temperature and the calculated temperature rise
of the junction (thermal model of the semiconductor).
S-TRQ (Soft Torque)
ON The Soft Torque function is activated.
S-TRQ
OFF The Soft Torque function is deactivated.
S-TRQ

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Display Explanation
CNTRL (CONTROL)
LOCL Manual mode The master control function is with the 3RW5 HMI Standard
CNTRL ("Manual operation local - HMI controlled" mode).
REMT Automatic Master control function is not with the 3RW5 HMI Standard.
CNTRL To make the unit the master control, press the LOCAL /
REMOTE key. Refer to Chapter Operating modes and master
control function (Page 15).

Measured values

Display Explanation
...A The average of the 3 phase currents is displayed in amps.
I AVG
...A Current measured value phase L1 is displayed in amps.
I L1
...A Current measured value phase L2 is displayed in amps.
I L2
...A Current measured value phase L3 is displayed in amps.
I L3

Parameter list

Display Explanation
.. Current limiting value as a multiple of the set rated operational current Ie of the
xIe motor.
...% Starting voltage
U ON
...s Ramp up time
t ON
...s Stopping time
t OFF
... Tripping class for motor overload protection
CLASS
...A Rated operational current Ie of the motor
Ie
.... AUTO Auto RESET
RMode MAN Manual RESET
REMT Remote RESET
... Station address for PROFIBUS (only displayed if a "PROFIBUS" communication
PBADR module is being used)
... Station address for Modbus (only displayed if a "Modbus RTU" communication
MODBS module is being used)

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Diagnostics display

Display Explanation
.... Display of the error number with 3RW5 HMI Standard (Page 145)
ERROR Faults and remedial actions of the 3RW50 soft starter (Page 168)
NO No connection between the 3RW50 soft starter and the 3RW5 HMI Standard.
COMM

7.11.3 Display of the error number with 3RW5 HMI Standard

Display of the error number with 3RW5 HMI Standard

The 3RW5 HMI Standard can display up to 10 active errors (ER 0 ... 9) in the menu item
"ERROR".

Procedure
1. Select the menu item "ERROR".
2. Press and hold a navigation key until the entry "ER 0" appears on the display.
3. Select the desired entry (ER 0 ... 9) using the navigation key.
If an entry contains an active error, the associated error number (Page 168) will appear
above it.
If an entry contains no errors, the error number "0000" will appear.
4. To exit the menu, press and hold a navigation key until the entry "ERROR" appears on
the display.
Alternatively, the 3RW5 HMI Standard automatically exits the menu after 5 seconds of
inactivity.

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7.12 3RW5 HMI High Feature

Observe the hardware configuration in Chapter Design and operator controls of the
High Feature 3RW5 HMI (Page 104).

7.12.1 Monitoring

7.12.1.1 Monitoring the measured values of the 3RW50 soft starter with the
3RW5 HMI High Feature

Requirements
● 3RW5 HMI High Feature
Menu: "Monitoring > Measured values"

Operating principle
The measured values are provided by the respective device functions. All measured values
are stored in the measured value memory which is not secure against voltage failure. These
values can be read out and evaluated by the 3RW5 HMI High Feature. You can specify up to
5 measured values, which are shown on the operation display (Page 113).

Measured values

Measured value Description

Phase currents (%) • IL1 The phase currents are displayed as a percentage. You can monitor each phase
(L1/L2/L3) individually, or the average of all 3 phases.
• IL2
These measured values can be presented graphically as bar or line graph on the
• IL3 display of the 3RW5 HMI High Feature. For more information, see Chapter
• Average Graphic display of measured values on the 3RW5 HMI High Feature (Page 147).
Phase currents (rms) • Show bar The phase currents are displayed in amperes. You can monitor each phase
chart (L1/L2/L3) individually, or the average of all 3 phases.
These measured values can be presented graphically as bar or line graph on the
display of the 3RW5 HMI High Feature. For more information, see Chapter
Graphic display of measured values on the 3RW5 HMI High Feature (Page 147).
Motor temperature rise [%] The measured value shows the relative temperature rise of the motor.
Remaining motor cooling time [s] The remaining recovery time is the minimum cooling time of the motor that must
elapse following activation of motor overload protection before the
3RW50 soft starter is once again ready for operation.
Remaining switching element cooling The remaining cooling time of the switching element is dependent on the thermal
time [s] capacity of the power unit and the ambient conditions (temperature, air
circulation, installation location, etc.). The remaining cooling time of the switching
element is the time that must elapse following activation of the intrinsic device
protection before the 3RW50 soft starter is once again ready for operation.
Switching element heating [%] The currently calculated switching element heating is displayed as a percent
value of the previously saved switching element heating.

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Further display options of the measured values

● With SIRIUS Soft Starter ES (TIA Portal) via the local interface on the
3RW5 HMI High Feature
● With a fieldbus via a 3RW5 communication module:
– With SIRIUS Soft Starter ES (TIA Portal) Premium
(only via a 3RW5 PROFINET or PROFIBUS communication module)
– Configuration software of the control system (e.g. STEP 7 with corresponding HSP)
– User program

7.12.1.2 Graphic display of measured values on the 3RW5 HMI High Feature

Requirements
● 3RW5 HMI High Feature

Operating principle
The 3RW50 soft starter supports the graphic display of the measured values
"Phase currents (%)" and "Phase currents (rms)". These measured values can be presented
as bar or line charts on the display of the 3RW5 HMI High Feature.
The following measured values can be displayed in the charts:
● Phase current IL1 (%) and (rms)
● Phase current IL2 (%) and (rms)
● Phase current IL3 (%) and (rms)
● Phase current average (%) and (rms)

Procedure for displaying bar charts

1. Select the menu item "Monitoring > Measured values > Phase currents (%) / Phase
currents (rms) > Show bar chart".
Depending on the menu item selected, the current values of the 3 phase currents (%) or
phase currents (rms) and the average value are displayed graphically in a bar chart.
2. Use the left and right navigations keys of the 3RW5 HMI High Feature to switch the view
between Phase currents (%) and Phase currents (rms).
3. Press the "ESC" key to exit the bar chart view.

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The example chart shows the current 3 phase currents (L1/L2/L3) and the associated
average value as a percentage.

Procedure for displaying line charts

Operation display
1. Select the measured value to be displayed in the operating display and press the right
navigation key of the 3RW5 HMI High Feature.
The selected measured value is shown graphically in a line chart.
2. Use the left and right navigations keys of the 3RW5 HMI High Feature to switch the view
between Phase currents (%) and Phase currents (rms).
3. Press the "ESC" key to exit the line chart view.

"Monitoring" menu
1. Select the menu item "Monitoring > Measured values > Phase currents (%) / Phase
currents (rms)".
2. Select the phase current to be displayed and press the right navigation key of the
3RW5 HMI High Feature.
The selected phase current is shown graphically in a line chart.
3. Use the left and right navigations keys of the 3RW5 HMI High Feature to switch the view
between Phase currents (%) and Phase currents (rms).
4. Press the "ESC" key to exit the line chart view.
The sample chart shows the current phase current I IL1 as a percentage.

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7.12.1.3 Monitoring the process image of the 3RW50 soft starter with the
3RW5 HMI High Feature

Operating principle
The process image input (PII) contains current information about the soft starter and process
state. The process image output (PIQ) contains current control commands to the
3RW5 soft starter. The control command states of the control source, which has control
priority according to the operating mode controller, are entered in the data memory of the
process image output.

Requirements
● 3RW5 HMI High Feature
Menu: "Monitoring > Process image"

Display of the process images

In the process image input (PII) and process image output (PIQ), you can see which bits of
the process image are active or inactive:

Checkbox Status Bit

inactive 0

active 1

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Process image input (PII)

Process data Process image

DI 0.0 Ready (automatic)
DI 0.1 Motor On
DI 0.2 Group error
DI 0.3 Group warning
DI 0.4 Input 1
DI 1.0 Motor current Iact-bit0
DI 1.1 Motor current Iact-bit1
DI 1.2 Motor current Iact-bit2
DI 1.3 Motor current Iact-bit3
DI 1.4 Motor current Iact-bit4
DI 1.5 Motor current Iact-bit5
DI 1.6 Manual operation local
DI 1.7 Ramp operation
DI 2.0 Motor CW
DI 2.4 Starting mode active
DI 2.5 Operation / bypass active
DI 2.6 Stop mode active
DI 2.7 Test operation active
DI 3.0 Thermal motor model overload
DI 3.1 Temperature sensor overload
DI 3.2 Switching element overload
DI 3.3 Cooling time active
DI 3.4 Device error
AI 4 (Float32) Measured value 1 (factory setting: Phase current I L1 (rms))
AI 8 (Float32) Measured value 2 (factory setting: Phase current I L2 (rms))
AI 12 (Float32) Measured value 3 (factory setting: Phase current I L3 (rms))

Process image output (PIQ)

Process data Process image

DQ 0.0 Motor CW
DQ 0.3 Reset
DQ 0.5 Self-test (user-test)
DQ 3.0 Manual operation local - input controlled

Further information
You will find further information on transferring the process images via a fieldbus in the
device manual for the respective 3RW5 communication module.

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7.12.2 Overview

Operating principle
The "Overview" menu displays the connected components and their device-related
information.

Display on the 3RW5 HMI High Feature

Menu: "Overview"

Parameter
Depending on the selected menu item, the following device-related information is available to
the respective component:

Parameter Description
Soft starter Module • Article number
• Hardware
• Firmware
Module information • Tag function

• Tag location

• Installation date

• Additional information

Assign a device name to the 3RW5 soft starter via

SIRIUS Soft Starter ES (TIA Portal) or with the
3RW5 HMI High Feature. The device name appears in
the top line of the display of the
3RW5 HMI High Feature. If you do not assign any name
to the 3RW5 soft starter, the 3RW5 soft starter retains its
short designation. If the set device name is too long, only
the first part of the device name is displayed.
Manufacturer information • Manufacturer
• Serial number
HMI Module • Article number
• Hardware
• Firmware
Manufacturer information • Manufacturer
• Serial number

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Parameter Description
Communication module Module • Article number
(if existing) • Hardware
• Firmware
Manufacturer information • Manufacturer
• Serial number

Note
Device-related information
Note that it is only possible to process the displayed device name of the 3RW5 soft starter.

Additional display options of the device-related information (I&M data)

● With SIRIUS Soft Starter ES (TIA Portal) via the local interface on the
3RW5 HMI High Feature
● With a fieldbus via a 3RW5 communication module:
– With SIRIUS Soft Starter ES (TIA Portal) Premium (only via a 3RW5 PROFINET or
PROFIBUS communication module)
– Configuration software of the control system (e.g. STEP 7 with corresponding HSP)
– User program

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7.12.3 Local access protection (PIN)

Operating principle
With the PIN, you can protect the 3RW5 HMI High Feature from unauthorized access. The
menus of the 3RW5 HMI High Feature can still be viewed with local access protection
activated. It is not possible to issue a control command or to set a parameter. If you issue a
control command or change a parameter when local access protection is enabled, you will
automatically receive an entry prompt for the current PIN beforehand.
The PIN remains even after the power supply has been interrupted. You can reset the local
access protection to the factory setting with the master RESET key on the rear of the
3RW5 HMI High Feature (Page 191). Protect the master RESET key from unauthorized
access.

Parameter

Parameter Description
Local access protection Define PIN1) PIN is set up and active (Page 154). In the factory setting, no PIN is set
up and the local access protection is not active.
Change PIN2) Existing PIN is changed (Page 155).
Delete PIN2) PIN is deactivated and deleted (Page 156).
Auto log off time2) If you do not regularly press a key on the 3RW5 HMI High Feature, the
current session will be terminated after the auto logoff time has
elapsed.
• Factory setting: 0 min = deactivated
• Setting range: 0 ... 60 min
Log on3) Remove the local access protection by logging on with your 4-digit PIN.
Log off4) Log out of your current session. The local access protection is
activated again. Alternatively, the session will be terminated after the
auto logoff time.
1) Menu entry is displayed if no PIN has been defined.
2) Menu entry is displayed if a PIN has been defined.
3) Menu entry is displayed after logging off with an active PIN.
4) Menu entry is displayed after logging on with an active PIN.

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7.12.3.1 Define PIN

Requirements
● 3RW5 HMI High Feature
Menu: "Security > Local access protection"
● No PIN is defined (factory setting).

Procedure
1. Select the menu item "Define PIN".
2. Using the navigation keys, set a 4-digit PIN and confirm your entry with the OK key.
3. The user information "HMI PIN defined" appears on the display of the
3RW5 HMI High Feature. Confirm by pressing the OK key.
The 3RW5 HMI High Feature then returns to the "Local access protection" menu.

Result
You have defined the PIN and the set PIN is active.

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7.12.3.2 Change PIN

Requirements
● 3RW5 HMI High Feature
Menu: "Security > Local access protection"
● A PIN is defined.

Procedure
1. Select the menu item "Change PIN".
2. Log on using the current 4-digit PIN and confirm your entry with the OK key.
If the entry is correct, the user information "Log on was successful" appears on the
display of the 3RW5 HMI High Feature. Confirm by pressing the OK key.
3. Using the navigation keys, set a 4-digit PIN and confirm your entry with the OK key.
The user information "HMI PIN changed" appears on the display of the
3RW5 HMI High Feature. Confirm by pressing the OK key. The 3RW5 HMI High Feature
then returns to the "Local access protection" menu.
4. Select the menu item "Log on".
5. Log on using the current 4-digit PIN and confirm your entry with the OK key.
If the entry is correct, the user information "Log on was successful" appears on the
display of the 3RW5 HMI High Feature. Confirm by pressing the OK key.

Result
You have changed the PIN and the changed PIN is active.

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7.12.3.3 Delete PIN

Requirements
● 3RW5 HMI High Feature
Menu: "Security > Local access protection"
● A PIN is defined.

Procedure
1. Select the menu item "Delete PIN".
2. Log on using the current 4-digit PIN and confirm your entry with the OK key.
If the entry is correct, the user information "HMI PIN deleted" appears on the display of
the 3RW5 HMI High Feature. Confirm by pressing the OK key. The
3RW5 HMI High Feature then returns to the "Local access protection" menu.

Resetting the PIN via the factory setting

You can reset the local access protection to the factory setting with the master RESET key
on the rear of the 3RW5 HMI High Feature (Page 191).

Result
You have deactivated and deleted the current PIN.

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7.12.4 Micro SD card

Operating principle
In combination with a micro SD card, the 3RW5 HMI High Feature can perform firmware
updates, exchange configuration files and service data, and store logbooks.
The replacing of configuration files allows serial parameter assignment
(3RW5 HMI High Feature and 3RW5 communication module) and supports the device
replacement. Observe the respective transferred parameters and data in this regard.

Requirements
● Inserted micro SD card, e.g. micro SDHC Class 10
– File format: FAT32
– Capacity: max. 32 GB
● 3RW5 HMI High Feature
Menu: "Micro SD card"
The "Micro SD card" menu is only visible after you have inserted a micro SD card into the
3RW5 HMI High Feature.
● Access protection to the 3RW5 HMI High Feature is not active or has been reset.
● Load data onto the 3RW50 soft starter ("Load communication and HMI parameters to
soft starter" or "Device change"):
– Make sure that there is only 1 folder with configuration data on the micro SD card.
– Rename the folder as follows: "1P3RW5 xxx-xxx" (specify the article number of the
3RW50 soft starter instead of the placeholders "x".)
Example: When you use a soft starter of size S6 with article number
"3RW5055-2AB04", name the folder as follows: "1P3RW5 055-2AB".

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Parameter

Parameter Description
Load communication and HMI parameters to The parameters of the communication and the
soft starter 3RW5 HMI High Feature are transferred from the micro SD card to
the 3RW50 soft starter. The following data is transferred:
• Device parameters of the 3RW5 HMI High Feature
• Communication parameters
Load communication and HMI parameters to The parameters of the communication and the
micro SD card 3RW5 HMI High Feature are transferred from the
3RW50 soft starter to the micro SD card. The data is saved in an
automatically generated folder. The following data is transferred:
• Device parameters of the 3RW5 HMI High Feature
• Communication parameters
Device change When a device is replaced, the configuration data and
communication parameters can be transferred to the new device.
The following data is transferred:
• Device-related information (Page 151) for the
3RW50 soft starter:
– Tag function
– Tag location
– Additional information
• Device parameters of the 3RW5 HMI High Feature
• Communication parameters
Save logbooks to micro SD card The logbooks are backed up on the micro SD card. For more
information, see Chapter Logbooks (Page 183).
Save service data to micro SD card The 3RW50 soft starter records service data during starting and
stopping. If problems occur in the system in conjunction with the
3RW50 soft starter, you can save the service data on the
micro SD card and have them evaluated by the service personnel.
This action is only possible when the motor is switched off.
FW update • Soft starter The firmware update is carried out if a valid firmware file is stored
on the micro SD card. The 3RW5 HMI High Feature automatically
• Communication module
detects which firmware file the micro SD card contains
• HMI The firmware update is documented in the device logbook
(Page 183).
You can find more information on the firmware update in Chapter
Performing firmware update with micro SD card
(3RW5 HMI High Feature) (Page 188).
Download language An additional language is loaded onto the 3
RW5 HMI High Feature. For more information, see Chapter
Reloading a language for the High Feature 3RW5 HMI
(Page 159).
Memory space • Complete memory The memory capacity is displayed.
• Free memory
• Used memory

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7.12.5 Reloading a language for the High Feature 3RW5 HMI

Requirements
● Micro SD card (Page 157) with valid language file
The first two digits of the version of the language file must match the first two digits of the
firmware version (Vx.y) of the 3RW5 HMI High Feature.
You will find the current language files on the 3RW5 topic page
(https://support.industry.siemens.com/cs/ww/en/view/109747404).
● The valid language file is located in the root directory (topmost level).
● 3RW5 HMI High Feature
Menu: "Micro SD card"
● Access protection to 3RW5 HMI High Feature is not active or has been reset.

Operating principle
The 3RW5 HMI High Feature supports the subsequent loading of an additional language.
The additional language is transferred from the micro SD card to the
3RW5 HMI High Feature and can then be selected. Loading an additional language
overwrites or deletes an already loaded additional language. If the additional language is
active when the language update is performed, it will be retained until another language is
selected. It is only possible to return to this additional language if this language is updated.
The following languages contained in the factory setting of the 3RW5 HMI High Feature are
not provided for downloading and are always part of the firmware update for the
3RW5 HMI High Feature:
● English (factory setting)
● German
● French
● Spanish
● Italian
● Portuguese
● Chinese

Procedure
1. Choose the menu item "Download language" and confirm with OK.
2. Select the required language file on the micro SD card and confirm with OK.

Result
You have loaded an additional language onto the 3RW5 HMI High Feature and can set it
with the selection "Additional language" (Page 113).

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Functions
7.12 3RW5 HMI High Feature

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8.1 Diagnostics options
The 3RW50 soft starter offers the following diagnostics options:
● LEDs on the 3RW50 soft starter
● 3RW5 HMI Standard (accessories)
● 3RW5 HMI High Feature (accessories)
● SIRIUS Soft Starter ES (TIA Portal) (accessories) via local interface on the
3RW5 HMI High Feature

Further diagnostics options

Further diagnostics options via the fieldbus can be found in the Equipment Manual for the
respective 3RW5 communication module.

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8.2 LED display

8.2 LED display

8.2.1 Overview of the device LEDs of the 3RW50 soft starter

① RUN (green) Indicates whether the 3RW50 soft starter is ready for
operation.
② ERROR (red) Indicates whether there is an error.
③ MAINTAINANCE (amber) Indicates whether a message is present.
④ STATE / OVERLOAD with LED Indicates the motor operating state.
(green / yellow / red)
⑤ RESET MODE with LED (green) Indicates the selected RESET MODE (Page 96).
⑥ SOFT TORQUE with LED (green) Indicates whether Soft Torque (Page 96) is activated or
deactivated.

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8.2 LED display

8.2.2 Status and error displays

LED "RN" - RUN

State Meaning
The 3RW50 soft starter is now ready for operation.

Lights up
green
The 3RW50 soft starter is not ready, e.g. due to:
• System startup
Flashes
green • Device factory settings are being restored.
• Self-test active
• Firmware update

LED "ER" - ERROR

State Meaning
No errors are present.
Off
There is at least one error.

Flashes
red

LED "MT" - MAINTENANCE / WARNING

State Meaning
No alarm is active.
Off
At least one warning exists. The cause has not been eliminated.

Lights up
yellow

LED combinations

State Meaning
RN ER MT
• The 3RW50 soft starter is not ready.

Flashes Flashes Flashes • Device error detected

green red yellow

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Messages and diagnosis
8.2 LED display

8.2.3 STATE / OVERLOAD LED

LED ST/OL Status of the Motor operating state

3RW50 soft starter
Operation The ramp-up time comes to an end and the motor is
running.
Lights up
green
Ramp-up or ramp-down Motor is ramping up or ramping down.
time active
Flashes
green
Stop • Motor is switched off but might still be rotating.
Off • Motor is ready to start.
Stop - not ready to start • Motor is switched off but might still be rotating.

Flashes • Motor is not ready to start. An ON command will cause

yellow an error while at least one of the starting conditions is
not fulfilled, e.g.:
– Supply voltage of motor missing.
Operation with motor Motor has started up and is running.
overload warning A motor overload warning exists, e.g.:
Flashes
alternately • Motor is too hot
green / yellow
Stop with motor Motor has decelerated to zero speed and shut down.
overload warning A motor overload warning exists, e.g.:
Lights up
yellow • Motor is too hot
Stop with motor Motor has decelerated to zero speed and shut down due to
overload error an overload error.
Flashes red
A motor overload error exists, e.g.:
• Motor is too hot
• Temperature sensor wire break
• Temperature sensor short circuit

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8.2 LED display

8.2.4 Overview of LEDs on Standard 3RW5 HMI

Device LEDs (RN, ER, MT)

The display of the device LEDs of the 3RW5 HMI Standard (Page 141) shows the status
summary for the following devices:
● 3RW50 soft starter
● 3RW5 communication module (if there is one)
Please note that the display of the device LEDs of the 3RW5 HMI Standard does not have to
correlate with the display of the device LEDs of the 3RW50 soft starter.

Status LED
The display on the status LEDs of the 3RW5 HMI Standard (Page 141) indicates the state of
the 3RW50 soft starter and the operating state of the motor.

Status Status of the soft starter Motor operating state

LED
Operation The ramp up time comes to an end and the motor
is running.
Lights up
green
Starting or stopping time active Motor is ramping up or ramping down.

Flashes
green

Further information
You will find more information on the messages of the 3RW50 soft starter in the Chapter
Status and error displays (Page 163).
You will find more information on the messages of the 3RW5 communication module in the
manual for the 3RW5 communication module in question.

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Messages and diagnosis
8.2 LED display

8.2.5 Overview of LEDs on High Feature 3RW5 HMI

Device LEDs (RN, ER, MT)

The display of the device LEDs of the 3RW5 HMI High Feature (Page 104) shows the status
summary for the following devices:
● 3RW50 soft starter
● 3RW5 communication module (if there is one)
● 3RW5 HMI High Feature
Please note that the display of the device LEDs of the 3RW5 HMI High Feature does not
have to correlate with the display of the device LEDs of the 3RW50 soft starter.

Status LED
The display on the status LEDs of the 3RW5 HMI High Feature (Page 104) indicates the
state of the 3RW50 soft starter and the operating state of the motor.

Status Status of the 3RW50 soft starter Motor operating state

LED
Operation The ramp up time comes to an end and the motor
is running.
Lights up
green
Starting or stopping time active Motor is ramping up or ramping down.

Flashes
green

Further information
You will find more information on the messages of the 3RW50 soft starter in the Chapter
Status and error displays (Page 163).
You will find more information on the messages of the 3RW5 communication module in the
manual for the 3RW5 communication module in question.

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8.3 Warnings and remedial actions of the 3RW50 soft starter

8.3 Warnings and remedial actions of the 3RW50 soft starter

Display of the warnings

The 3RW50 soft starter signals warnings by means of the following displays:
● LED "MT" (yellow)
● 3RW5 HMI High Feature (accessories)

Display of the warnings on the 3RW5 HMI High Feature

Detailed information about warnings and remedial actions appears in plain text on the
display of the 3RW5 HMI High Feature.

Warnings and remedial measures

Warning Cause Remedy

Connection abort in manual mode Connection to a local control • Check the connection between the HMI and
station (e.g. device HMI) has been the device.
interrupted.
• Check the connection between the PC and
the local device interface.
Switching element overload Switching element (switch contact, • Check the ambient conditions associated
power semiconductors) too hot. with cooling. You may want to consider
lowering the operating characteristics.
• Check the number of switching operations.
Therm. motor model overload • The motor feeder is overloaded. • Check the motor and the applications driven
• The motor temperature has by the motor.
exceeded a limit. • You can switch on the motor again after the
cooling-off period has expired or after
deleting the thermal motor model.
Internal fan fault • Internal fan is dirty • Check the function of the fan.
(not rotating freely). • Clean the fan.
• Connecting cable has fallen off • Check the wiring.
or is defective.
• Replace the fan.
• Internal fan faulty

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8.4 Faults and remedial actions of the 3RW50 soft starter

8.4 Faults and remedial actions of the 3RW50 soft starter

Display of the faults

The 3RW50 soft starter signals faults by means of the following displays:
● LED "ER" (red)
● 3RW5 HMI Standard (accessories)
● 3RW5 HMI High Feature (accessories)

Display of the faults on the 3RW5 HMI

● 3RW5 HMI Standard: The display shows fault numbers that you can assign to the
respective fault on the basis of the following table.
● 3RW5 HMI High Feature: Detailed information about faults and remedial actions appears
in plain text on the display.

Faults and remedial actions

Error Error Cause Remedy RESET MODE

No.1) Manual2) Remote3) Auto4)
303 Bus error - • Acknowledgment via Auto - - x
RESET
308 Switching element - • Check switching elements - - -
defective L1, L2, and L3.
• Replace the defective
devices.
309 Switching element Contact block • Check the ambient x x -
overload (switching contact, power conditions associated
semiconductor) too hot with cooling. You may
want to consider lowering
the operating
characteristics.
• Check the number of
switching operations.
• Acknowledgment after
cooling down
317 Electronics supply The supply voltage is below • Check the power supply - - x
voltage too low the permitted value. (load dimensioning,
voltage range).
319 Supply voltage • The line side switch or • Check the cables and the x x -
missing the power supply is not cable connections and
plugged in correctly. replace any defective
• No current components.

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8.4 Faults and remedial actions of the 3RW50 soft starter

Error Error Cause Remedy RESET MODE

No.1) Manual2) Remote3) Auto4)
324 Temperature sensor The temperature of the • Check the motor and the x5) x5) x5)
overload motor is too high. application that is driven
by the motor.
• After triggering, the motor
can only be switched on
again if the temperature
has reached the release
position of the
temperature sensor.
325 Temperature sensor A wire has broken in the • Check the sensor cable x5) x5) x5)
wire break sensor cable of the and the temperature
temperature sensor. sensor.
326 Temperature sensor A short-circuit has occurred • Check the sensor cable x5) x5) x5)
short-circuit in the sensor line of the and the temperature
temperature sensor. sensor.
327 Therm. motor model • The motor feeder is • Check the motor and the x5) x5) x5)
overload overloaded. applications driven by the
• The motor temperature motor.
has exceeded a limit. • You can switch on the
motor again after the
cooling-off period has
expired or after deleting
the thermal motor model.
328 Motor overload • The motor feeder has • Check the motor and the x5) x5) x5)
tripping been overloaded applications driven by the
• The temperature rise of motor.
the motor has exceeded • You can switch on the
a limit value motor again after the
cooling-off period has
expired or after deleting
the thermal motor model.
378 Invalid / inconsistent The firmware is incomplete • Execute a complete - - x
firmware present and / or the firmware firmware update.
expansions are incomplete
or incompatible. • Check any occurring error
messages.
• Check to see whether the
firmware update has
been interrupted.
381 Device error Unrecoverable error • Replace the device. - - -
detected after internal
• Please contact Technical
diagnostics (self-test,
contactor contacts, Support (Support
switching element, etc.). Request (Page 37)).

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Messages and diagnosis
8.4 Faults and remedial actions of the 3RW50 soft starter

Error Error Cause Remedy RESET MODE

No.1) Manual2) Remote3) Auto4)
1408 Zero current after ON No current flow is detected • Acknowledgment once x x -
command after the motor feeder is the cause has been
switched on. Possible rectified.
causes:
• Main circuit interrupted
(fuse, circuit breaker)
• Motor contactor or
contactor control is
defective
• No load
1409 Loss of phase L1 The main power monitoring • Acknowledgment once x x -
1410 Loss of phase L2 detects a phase failure. the cause has been
1411 Phase failure L3 rectified.
1417 Bypass defective • Bypass defective • Check the bypasses for - - -
• The error can also be L1, L2 and L3 and
generated by replace any that are
successive, brief defective.
interruptions of the • Please contact Technical
control supply voltage. Support (Support
Request (Page 37)).
1418 Bypass protective An excessively high current • Check the motor. x x -
shutoff has occurred in bypass
• Check the dimensioning
mode.
of the soft starter.
• Acknowledgment after
cooling down
1454 Module slot wrong or There is a difference • Ensure consistency - - -
configuration faulty between a real slot and a between plugged and
slot configured in the configured module.
SIRIUS Soft Starter ES
Possibly the referenced
(TIA Portal).
module has a wiring error.
• After the cause is
eliminated, the error
self-acknowledges.
1466 Contact 1 failed Switching element defective • Check the contact blocks - - -
1468 Contact 3 failed for L1, L2, and L3 and
replace any that are
defective.
• Please contact Technical
Support (Support
Request (Page 37)).

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8.4 Faults and remedial actions of the 3RW50 soft starter

Error Error Cause Remedy RESET MODE

No.1) Manual2) Remote3) Auto4)
1479 Phase control failure • Error appears without • Check and correct the x x -
motor start: wiring.
– Motor incorrectly • Adapt parameters.
connected
– Inside-delta circuit
wrongly configured
– Ground fault
• Error appears while
motor is starting:
– Starting voltage too
high
1482 Current measuring • With sensors: The • Check the interaction x x -
range exceeded measured value between the module and
exceeds the measuring the sensor or actuator.
range
• With actuators: The
output value exceeds a
high limit value
1523 Device error Unrecoverable error • Replace the device. - - -
detected after internal
• Please contact Technical
diagnostics (self-test,
contactor contacts, Support (Support
switching element, etc.). Request (Page 37)).
1605 Supply voltage • The line side switch or • Check the cables and the x x -
missing the power supply is not cable connections and
plugged in correctly. replace any defective
• No current components.

1755 Overtemperature of The temperature in the Check the ambient - - x

electronic components has exceeded temperature or the control
components the maximum limit. cabinet ventilation.
1) Visible on the display of the 3RW5 HMI Standard.
2) Acknowledgment via Manual RESET.
3) Acknowledgment via Remote RESET.
4) Acknowledgment via Auto RESET.
5) Acknowledgment depends on parameter RESET MODE.

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Messages and diagnosis
8.5 Faults and remedial actions of the 3RW5 HMI High Feature

8.5 Faults and remedial actions of the 3RW5 HMI High Feature

Display of the faults on the 3RW5 HMI High Feature

Detailed information about faults and remedial actions appears in plain text on the display.

Faults and remedial actions

Error Cause Remedy

HMIFault Unrecoverable error detected after Replace the device.
internal diagnostics (self-test, etc.).
FWUpdateUnsuccessful The firmware is incomplete and/or • Run a complete firmware update.
FWUpdateInvalidSignature the firmware expansions are
• Check any occurring error messages.
incomplete or incompatible.
• Check to see whether or not the firmware
update was aborted.
Error during self-test Unrecoverable error detected after Replace the device.
internal diagnostics (self-test, etc.).
No device answer The connection to the connected Check the connection between the HMI and
soft starter has been interrupted. the device.
Write Error File cannot be written to the • Check whether the micro SD card is
micro SD card. inserted.
• Check whether the micro SD card is
write-protected.
Loading language unsuccessful The firmware is incomplete and/or • Run a complete firmware update.
Invalid signature 'Load additional the firmware expansions are
• Check any occurring error messages.
language' incomplete or incompatible.
• Check to see whether or not the firmware
update was aborted.

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8.6 RESET MODE

8.6 RESET MODE

Effects of RESET MODE

Note that the setting of the RESET MODE only has an effect on the acknowledgment
response of the motor overload protection.
You will find more information in Chapter Faults and remedial actions of the
3RW50 soft starter (Page 168) with the comment "Depends on parameter RESET MODE".

ATEX / IECEx applications

Note that the "Auto RESET" setting is not permissible when operating motors in hazardous
areas.

Manual RESET
"Manual RESET" means that the following options are available for acknowledging faults:
● RESET / TEST key on the 3RW50 soft starter
● RESET / TEST key on the 3RW5 HMI Standard
● Reset via bus interface
● Reset via F key on 3RW5 HMI High Feature
● Reset via 3RW5 HMI High Feature (diagnosis state)

Remote RESET
"Remote RESET" means that faults are acknowledged by switching the control supply
voltage off and on again. The control supply voltage on the 3RW50 soft starter must be
switched off for at least 4 s.

Auto RESET
"Auto RESET" means that faults are automatically reset as soon as the cause is eliminated.

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Messages and diagnosis
8.7 Performing diagnostics of the 3RW50 soft starter with the 3RW5 HMI High Feature

8.7 Performing diagnostics of the 3RW50 soft starter with the

3RW5 HMI High Feature

Requirements
● 3RW5 HMI High Feature
Menu: "Diagnosis > Soft Starter"

Parameter

Diagnostic value Comment

Diagnosis state Shows all active warnings and faults.
You can acknowledge errors here (manual RESET).
Device state Type of connection If the 3RW50 soft starter is supplied with main voltage and a motor is
connected, the type of connection is automatically detected.
• Type of motor connection unknown
• Type of motor connection inline
Rotation direction • Unknown main power direction

(direction of phase rotation of the power system at terminals L1/L2/L3

not detected)
• Clockwise
• Counter-clockw.
Ready (automatic)
Motor CW
Starting mode active
Stopping mode active
Cooling time active
Current limiting active
Input control
Input 1
Maximum pointer reset
CPU/Master STOP
Automatic mode
Operating mode manual - bus
Operating mode manual - local
Main power rotation right
Main power rotation left
Output 1 active
Output 2 active
Output 3 active
Ready to start for motor ON
Thermal motor model deactivated

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8.7 Performing diagnostics of the 3RW50 soft starter with the 3RW5 HMI High Feature

Diagnostic value Comment

Switching element cooling time active
Manual operation bus - PC controlled
Manual operation local - input controlled
Manual operation local - HMI controlled
Manual operation local - PC controlled
FW update rejected
FW update active
FW update successful
Operation / bypass active
Normal operation active
Test mode active
Missing initialization after maintenance
Test with small load active
Logbook application - errors deleted
Statistic data1) Operating hours - motor
Number of motor overload trips
Number of starts motor CW
Phase current max (%)
Phase current max (rms)
Last tripping current IA (%)
Last tripping current IA (rms)
Number of switching element overload trips
Number of bypass overload trips
Operating hours – device
Maximum pointer2) Phase currents (%) Phase current I L1 min (%)
Phase current I L2 min (%)
Phase current I L3 min (%)
Phase current I L1 max (%)
Phase current I L2 max (%)
Phase current I L3 max (%)
Phase currents (rms) Phase current I L1 min (rms)
Phase current I L2 min (rms)
Phase current I L3 min (rms)
Phase current I L1 max (rms)
Phase current I L2 max (rms)
Phase current I L3 max (rms)
Maximum trigger current
Maximum trigger current
Number of motor overload trips
Maximum switching element heating

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Messages and diagnosis
8.7 Performing diagnostics of the 3RW50 soft starter with the 3RW5 HMI High Feature

Diagnostic value Comment

Self-test (user-test) Initiate the self-test functions of the 3RW50 soft starter here.
For more information, see Chapter Self-test (user-test) (Page 179).
Logbooks The logbook is a history memory in which events, warnings and faults
are shown with a real-time stamp and stored in a list.
The logbook can be stored on a micro SD card (Page 157).
For more information, see Chapter Logbooks (Page 183).
1) The statistic data is based primarily on operating states relating to operating hours and operating frequency of the
3RW50 soft starter in the past.
2) Maximum pointers are based on measured values and represent the highest or smallest measured value that occurred
in the past.

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8.8 Performing diagnostics of the 3RW5 communication module with the 3RW5 HMI High Feature

8.8 Performing diagnostics of the 3RW5 communication module with the

3RW5 HMI High Feature

Requirements
● 3RW5 HMI High Feature
Menu: "Diagnosis > Communication module"

Parameter

Diagnostic value Comment

Diagnosis state Shows all active warnings and faults.
You can acknowledge faults here.

Further information
You will find further information on the diagnostics of the 3RW5 communication module in
the Equipment Manual for the respective 3RW5 communication module.

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Messages and diagnosis
8.9 Execute HMI diagnostics with the 3RW5 HMI High Feature

8.9 Execute HMI diagnostics with the 3RW5 HMI High Feature

Requirements
● 3RW5 HMI High Feature
Menu: "Diagnosis > HMI"

Parameter

Diagnostic value Comment

Diagnosis state Shows all active diagnostic messages.
Self-test Test LEDs The device LEDs of the 3RW5 HMI High Feature
are tested one after the other. The display shows
which device LED is currently being controlled.
Navigate through the test operation with the OK
key.
Test buttons The 3RW5 HMI High Feature keys are tested one
after the other. The display shows which keys
must be actuated in sequence in order to perform
the test.
Test display The 3RW5 HMI High Feature runs a color
program on the display. Navigate through the test
operation with the OK key.

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 Messages and diagnosis
8.10 Self-test (user-test)

8.10 Self-test (user-test)

Requirements
● The 3RW5 soft starter is in a fault-free condition.
● Perform the test with the motor switched off.

Activation options
● Using the RESET / TEST key on the 3RW5 soft starter
● 3RW5 HMI High Feature
Menu: "Diagnosis > Soft Starter > Self-test"
Access protection to 3RW5 HMI High Feature is not active or has been reset.
Here the self test (user test) is run through completely.

Procedure - Activation with the RESET / TEST key

Depending on how long the RESET / TEST keys are held pressed, the following tests are
performed in the specified sequence. Thus, if the key is held pressed for longer than 8 s, all
4 tests are performed. If you press and hold the key for only 3 s, for example, the first 2 tests
are conducted.

Operating time Explanation

0.15 ... 2 s LED test
All 7 LEDs are activated.
2 ... 5 s Visual display of the position of the rotary coding switch
16 different positions are available for the rotary coding switch for setting the rated
operational current Ie of the motor.
The table "Visual display of the position of the rotary coding switch" displays the
exact position of the rotary coding switch based on a combination of 5 LEDs.
For more information, see Chapter Setting elements on 3RW50 soft starter
(Page 91).
5 ... 8 s Current detection test
The current detection is tested in all 3 phases.
In the case of 3RW5 soft starters with thermistor motor protection, the thermistor
evaluation unit is also tested.
>8s Motor overload protection test
The entire control circuit is tested, including the contact blocks and the error
signaling output.
If the device responds as intended, tripping on overload occurs. This can be reset
immediately without a cooling time by pressing the TEST / RESET key again.

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Messages and diagnosis
8.10 Self-test (user-test)

Test result
The test results are provided in the following tables. If the 3RW5 soft starter does not
respond as shown in the tables below during the function test, check the external
connections, their function, and the wiring. If the error persists even though the connections
are correct, the 3RW5 soft starter must be replaced.
If a 3RW5 HMI is connected to the 3RW5 soft starter, the 3RW5 indicates "Motor overload
tripping" when it passes the function test. If the 3RW5 soft starter does not pass the function
test, the 3RW5 HMI indicates a device error.

LED test

LED Display of test result

pass fail
"RN"
Off
Lights up green
"ER"
Off
Lights up red
"MT"
Off
Lights up yellow
"STATE / OVERLOAD"
Off
Lights up yellow
"RESET MODE"
Off
Lights up green
"SOFT TORQUE"
Off
Lights up green

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 Messages and diagnosis
8.10 Self-test (user-test)

Visual display of the position of the rotary coding switch

Position of the rotary coding LED

switch "Rated operational "RN" "ER" "MT" "STATE / "RESET "SOFT
current Ie of the motor" OVERLOAD" MODE" TORQUE"
1
Off Off Off Off
Flickers Lights up
green green
2
Off Off Off Off
Flickers Lights up
green green
3
Off Off Off
Flickers Lights up Lights up
green green green
4
Off Off Off Off
Flickers Lights up
green green
5
Off Off Off
Flickers Lights up Lights up
green green green
6
Off Off Off
Flickers Lights up Lights up
green green green
7
Off Off
Flickers Lights up Lights up Lights up
green green green green
8
Off Off Off Off
Flickers Lights up
green yellow
9
Off Off Off
Flickers Lights up Lights up
green yellow green
10
Off Off Off
Flickers Lights up Lights up
green yellow green
11
Off Off
Flickers Lights up Lights up Lights up
green yellow green green
12
Off Off Off
Flickers Lights up Lights up
green yellow green

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Messages and diagnosis
8.10 Self-test (user-test)

Position of the rotary coding LED

switch "Rated operational "RN" "ER" "MT" "STATE / "RESET "SOFT
current Ie of the motor" OVERLOAD" MODE" TORQUE"
13
Off Off
Flickers Lights up Lights up Lights up
green yellow green green
14
Off Off
Flickers Lights up Lights up Lights up
green yellow green green
15
Off
Flickers Lights up Lights up Lights up Lights up
green yellow green green green
16
Off Off Off Off
Flickers Lights up red
green

Current detection test

LED Display of test result

pass fail
"STATE / OVERLOAD"
Off
Flickers red
In case of error: System LEDs
(RN, ER, MT) flashing.
Device error, replace device.

Motor overload protection test

Display of test result

pass fail
"STATE / OVERLOAD" LED
Off
Flashes red
In case of error: System LEDs
(RN, ER, MT) flashing.
Device error, replace device.
"ER" LED In case of error: System LEDs
(RN, ER, MT) flashing.
Flashes red Device error, replace device.
Error signaling output Active Not active
Contact blocks / motor Deactivated Unchanged

Self-test of the 3RW5 HMI High Feature

You will find more information on the self-test of the 3RW5 HMI High Feature in Chapter
Execute HMI diagnostics with the 3RW5 HMI High Feature (Page 178).

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 Messages and diagnosis
8.11 Logbooks

8.11 Logbooks

Operating principle
The logbook lists events, warnings, and faults in chronological order. Each entry is stamped
with the real time. For the 3RW50 soft starter there are the following logbooks:
● Logbook application
● Logbook device
The logbook is designed as a circular buffer.

Display and editing options

● 3RW5 HMI High Feature
Menu: "Diagnosis > Soft Starter > Logbook"
● With SIRIUS Soft Starter ES (TIA Portal) via the local interface on the
3RW5 HMI High Feature
● With a fieldbus via a 3RW5 communication module (only via a 3RW5 PROFINET or
PROFIBUS communication module):
– With SIRIUS Soft Starter ES (TIA Portal) Premium
– Configuration software of the control system (e.g. STEP 7 with corresponding HSP)

Logbook application
The logbook application contains all messages relating to functions and parameters. This
logbook is only available in the 3RW50 soft starter. The logbook application can be deleted
with the command "Delete logbook application – xy".

Logbook device
The following messages are recorded in the device logbook:
● Error
● Warnings
● Event
The device logbook is available in every module (3RW50 soft starter,
3RW5 HMI High Feature, 3RW5 communication module) and cannot be deleted.

Saving logbooks
● The logbooks can be stored on a micro SD card (Page 157).

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Messages and diagnosis
8.11 Logbooks

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Maintenance and service 9
9.1 Maintenance and repairs

WARNING
Hazardous voltage.
Will cause death or serious injury.
The present device / part conducts hazardous voltages.
Touching live components will result in death or severe injury.
Installation, commissioning, and maintenance only by qualified specialist personnel.

Repair of the devices is only permissible by qualified personnel. Contact the authorized
Siemens service partner for this.
If the 3RW5 soft starter detects a replacement part, the menu item
"Parameters > Soft Starter > Spare part Article No." appears in the 3RW5 HMI High Feature.

Note
Loss of ATEX / IECEx approval
The repair of devices with approval according to IEC 61508 / EN 13849 is only permissible in
the manufacturer's plant.
A repair to the 3RW50 soft starters that is not performed in the manufacturer’s plant results
in loss of ATEX / IECEx approval.

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Maintenance and service
9.2 Firmware update

9.2 Firmware update

During operation, it may be necessary to update the firmware (e.g. to extend the available
functions). You update the firmware of the respective device with the help of device-specific
firmware files. The retentive data is retained after the firmware has been updated.
Firmware updates and a history of the versions with the innovations are provided to you on
the Internet. Depending on what firmware updates are available, you can update the devices
individually or together.
You can perform a firmware update for the following devices:
● 3RW50 soft starter
● 3RW5 HMI High Feature (not possible via fieldbus)
● 3RW5 communication modules

Requirements
● Valid firmware update
You will find the latest firmware files on the 3RW5 topic page
(https://support.industry.siemens.com/cs/ww/en/view/109747404).

Procedure
1. Make sure that the motor is switched off and you do not start the motor during the
firmware update.
A control command for starting the motor is not supported during the firmware update.
To ensure the quickest and most fault-free firmware update, it is recommended that you
disconnect the main voltage of the 3RW50 soft starter and set the CPU / PLC to
STOP state.
2. Perform the update of the device firmware.
The following procedures are possible:
– With a micro SD card via the 3RW5 HMI High Feature (Page 188)
– Via the local interface of the 3RW5 HMI High Feature with SIRIUS Soft Starter ES
(TIA Portal)
– With a fieldbus via a 3RW5 communication module with SIRIUS Soft Starter ES
(TIA Portal) Premium or the configuration software of the controller (e.g. STEP 7 with
corresponding HSP) (via a 3RW5 PROFINET or PROFIBUS communication module
only).

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 Maintenance and service
9.2 Firmware update

Result
You have performed a firmware update for the selected device. The selected device
automatically restarts.

Note
Firmware update of the 3RW5 HMI High Feature
Please note that the display switches off for about 30 seconds when the firmware is
activated.

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Maintenance and service
9.3 Performing firmware update with micro SD card (3RW5 HMI High Feature)

9.3 Performing firmware update with micro SD card

(3RW5 HMI High Feature)

Requirements
● Micro SD card with valid firmware file (*.upd)
● The valid firmware file is located in the root directory (topmost level)
● 3RW5 HMI High Feature
Menu: "Micro SD card > FW update"
● Access protection to 3RW5 HMI High Feature is not active or has been reset.

Procedure

Note
Access to micro SD card.
Please note that the micro SD card is inserted in the 3RW5 HMI High Feature during
updating of the firmware.
Premature removal of the micro SD card from the 3RW5 HMI High Feature is not permissible
and will terminate updating of the firmware. Data could also be lost.

1. Select the folder of the respective device.

2. Select the firmware file of the device and confirm with the OK key.
You can see the firmware update is being performed from the progress bar on the
display.
Following successful updating of the firmware, the respective device then restarts
automatically.

Note
Firmware update of the 3RW5 HMI High Feature:
Please note that the display switches off for about 30 seconds when the firmware is
activated.

3. Check the new firmware version in the "Overview" menu.

Result
You have performed a firmware update for the selected device using the micro SD card.

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 Maintenance and service
9.4 Restoring factory setting

9.4 Restoring factory setting

9.4.1 Effects of the factory setting

Effects of the factory setting

The following devices can be reset to the factory setting:
● 3RW50 soft starter
– The parameters of the 3RW50 soft starter that were not set via the setting elements
are reset.
● 3RW5 communication module
– The parameters of the 3RW5 communication module are reset.
● 3RW5 HMI High Feature
– The parameters of the 3RW5 HMI High Feature and the PIN for access protection are
reset to the factory setting.
● All devices
– The 3RW50 soft starter, the 3RW5 communication module, and the
3RW5 HMI High Feature are reset to the factory settings, as described above.

Possible factory settings

The following procedures are possible:
● With the MODE and RESET / TEST (Page 192) keys.
● Via the 3RW5 HMI High Feature:
– Restoring the factory settings via High Feature 3RW5 HMI (Page 190)
– Restoring the factory settings with the Master RESET button via
3RW5 HMI High Feature (Page 191)
● Via the local interface on the 3RW5 HMI High Feature with SIRIUS Soft Starter ES
(TIA Portal)
● With a fieldbus via a 3RW5 communication module:
– With SIRIUS Soft Starter ES (TIA Portal) Premium (only via a 3RW5 PROFINET or
PROFIBUS communication module).
– "Factory settings" command in data record 93 (only via a 3RW5 PROFINET or
PROFIBUS communication module).
– With the configuration software of the control (only via a 3RW5 PROFINET or
EtherNet/IP communication module). Only the communication parameters are reset
here.

Result
The factory setting of the selected device or all devices is restored.

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Maintenance and service
9.4 Restoring factory setting

9.4.2 Restoring the factory settings via High Feature 3RW5 HMI

Requirements
● Make sure that the motor is switched off and you do not start the motor while restoring the
factory settings.
To ensure the quickest and most fault-free restoration of the factory setting, it is
recommended that you disconnect the main voltage at the 3RW5 soft starter.
● 3RW5 HMI High Feature
Menu: "Parameters > Factory settings"
● Access protection to 3RW5 HMI High Feature is not active or has been removed.
● The 3RW5 HMI High-Feature (LOCAL) has master control.

Procedure
1. Select the desired menu item.
– Soft starter
– Communication module
– HMI High Feature
– All devices
2. Confirm the menu item by pressing the OK key.

Result
The factory setting of the selected device or all devices is restored.
Note the effects of the factory settings described in Chapter Effects of the factory setting
(Page 189).

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 Maintenance and service
9.4 Restoring factory setting

9.4.3 Restoring the factory settings with the Master RESET button via
3RW5 HMI High Feature

Requirements
● Make sure that the motor is switched off and you do not start the motor while restoring the
factory settings.
To ensure the quickest and most fault-free restoration of the factory setting, it is
recommended that you disconnect the main voltage at the 3RW5 soft starter.
● Free access to the Master RESET key of the 3RW5 HMI High Feature.
● 3RW5 HMI High Feature is connected to the 3RW5 soft starter via the HMI connecting
cable.

Procedure
1. Press the Master RESET key on the rear of the 3RW5 HMI High Feature.
The menu for restoring the factory setting appears on the display.
2. Select the desired menu item.
– Soft starter
– Communication module
– HMI High Feature
– All devices
3. Confirm the menu item by pressing the OK key.

Result
The factory setting of the selected device or all devices is restored.
Note the effects of the factory settings described in Chapter Effects of the factory setting
(Page 189).

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Maintenance and service
9.4 Restoring factory setting

9.4.4 Restoring the factory settings with the MODE and RESET / TEST keys

Requirements
● Make sure that the motor is switched off and you do not start the motor while restoring the
factory settings.
To ensure the quickest and most fault-free restoration of the factory setting, it is
recommended that you disconnect the main voltage at the 3RW50 soft starter.
● The 3RW5 communication module must be isolated from the 3RW50 soft starter.

Procedure
1. Start the restoration of the factory settings by pressing the MODE key longer than 2 s
until the STATE / OVERLOAD LED flickers green.
Press and hold the MODE key.
2. Simultaneously press the RESET / TEST key down for at least 10 s.
After 2 s, the STATE / OVERLOAD LED begins to illuminate red.
After 10 s the STATE / OVERLOAD LED goes out and switches back to displaying the
motor operating state (e.g. flashing yellow if there is no supply voltage).
3. Release the MODE and RESET / TEST keys.

Result
The factory setting of the 3RW50 soft starter has been restored.
Note the effects of the factory settings described in Chapter Effects of the factory setting
(Page 189).

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Technical specifications 10
10.1 Technical data in Siemens Industry Online Support

Technical data sheet

You can also find the technical data of the product at Siemens Industry Online Support
(https://support.industry.siemens.com/cs/ww/en/ps/16212/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with
the Enter key.
2. Click the "Technical data" link.

Overview tables technical data

You will find overview tables with technical data in the "Product information" tab in our online
ordering system
(https://mall.industry.siemens.com/mall/en/WW/Catalog/Products/10024029?tree=CatalogTr
ee).

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Technical specifications
10.1 Technical data in Siemens Industry Online Support

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Dimension drawings 11
11.1 CAx data
You can find the CAx data in the Siemens Industry Online Support
(https://support.industry.siemens.com/cs/ww/en/ps/16212/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with
the Enter key.
2. Click the "CAx data link.

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Dimension drawings
11.2 Drilling pattern for 3RW5 HMI Standard

11.2 Drilling pattern for 3RW5 HMI Standard

The drilling pattern below supports you when installing a 3RW5 HMI Standard with push-in
lugs on a level surface.

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 Dimension drawings
11.3 Drilling pattern for 3RW5 HMI High Feature

11.3 Drilling pattern for 3RW5 HMI High Feature

The drilling pattern below supports you when installing a 3RW5 HMI High Feature with
push-in lugs on a level surface.

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Dimension drawings
11.4 Drilling patterns for 3RW5 communication module on the 3RW50 soft starter

11.4 Drilling patterns for 3RW5 communication module on the

3RW50 soft starter

3RW5 communication module on the 3RW50 soft starter size S6

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 Dimension drawings
11.4 Drilling patterns for 3RW5 communication module on the 3RW50 soft starter

3RW5 communication module on the 3RW50 soft starter size S12

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Dimension drawings
11.4 Drilling patterns for 3RW5 communication module on the 3RW50 soft starter

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Circuit diagrams 12
12.1 CAx data
You can find the CAx data in the Siemens Industry Online Support
(https://support.industry.siemens.com/cs/ww/en/ps/16212/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with
the Enter key.
2. Click the "CAx data link.

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Circuit diagrams
12.1 CAx data

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Example circuits A
A.1 Main circuit connection

A.1.1 Feeder assembly, type of coordination 1 fuseless

Feeder assembly, type of coordination 1 fuseless

The connections of the 3RW50 soft starter are wired into the motor feeder between the
motor starter protector and the motor. This achieves type of coordination 1.

Q1 Motor starter protector (e.g. 3RV2 or 3VA)

Q11 3RW50 soft starter
M1 Motor
PE Protective conductor

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Example circuits
A.1 Main circuit connection

A.1.2 Feeder assembly, type of coordination 1 with fuses

If a main or line contactor is used, it should not be connected between the
3RW50 soft starter and the motor. The 3RW50 soft starter could otherwise indicate a
"Missing load voltage" fault in case of a start command and delayed connection of the
contactor.

Feeder assembly, type of coordination 1 with fuses

If galvanic isolation is required, install a main or line contactor between the
3RW50 soft starter and the fuses.

F1 gG full-range fuse for cable and line protection (e.g. 3NA3)

Q21 Main or line contactor for galvanic isolation
Q11 3RW50 soft starter
M1 Motor
PE Protective conductor

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 Example circuits
A.1 Main circuit connection

A.1.3 Feeder assembly, type of coordination 2

Feeder assembly, type of coordination 2

In order to achieve type of coordination 2, you must provide protection for all thyristors
against short circuits by means of special semiconductor fuses (e.g. SITOR fuses from
Siemens). A short circuit can occur, for instance, as a result of a defect in the motor windings
or in the motor's power supply cable.

Q1 Motor starter protector

F3 aR partial-range fuse for protection of semiconductors (e.g. SITOR 3NE3/4 or 3NC3)
F3* gR full-range fuse for protection of semiconductors (e.g. SITOR 3NE1)
Q11 3RW50 soft starter
M1 Motor
PE Protective conductor

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Example circuits
A.2 Control current connection

A.2 Control current connection

A.2.1 Control by pushbutton

Requirements
ON / RUN relay output was parameterized to ON.

Wiring of control circuit for control by pushbutton

F1 Fuse
S1 Pushbutton: Start motor
S2 Pushbutton: Reset > 4 s
S4 Pushbutton: Stop motor
Q1 Motor starter protector
Q11 3RW50 soft starter
M1 Motor
PE Protective conductor
Alternatively, the motor feeder can be assembled as a fuseless or fused version with type of
coordination 1 or 2.

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 Example circuits
A.2 Control current connection

A.2.2 Control by switch

Requirements

WARNING
Automatic restart.
Can cause death or serious injury.
If a starting command is pending, a restart will be triggered automatically after the reset.
This particularly applies if the motor protection has tripped. Dangerous states of the system
can result.
Reset the start command (e.g. via the PLC or switch) before performing a reset.
To do this, for example, link the group error output (terminals 95 and 96) into the control.

Wiring of control circuit for control by switch

F1 Fuse
S1 Switch
S2 Pushbutton: Reset > 4 s
Q1 Motor starter protector
Q11 3RW50 soft starter
M1 Motor
P1 Indicator light
P2 Indicator light
P3 Indicator light

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Example circuits
A.2 Control current connection

A.2.3 Switching with the control supply voltage

Requirements
Owing to the intrinsic protection, an interval of at least 5 minutes must be allowed to elapse
before the device is restarted if the device is switched on and off in normal operation by
means of the control supply voltage.

WARNING
Automatic restart.
Can cause death or serious injury.
If a starting command is pending, a restart will be triggered automatically after the reset.
This particularly applies if the motor protection has tripped. Dangerous states of the system
can result.
Reset the start command (e.g. via the PLC or switch) before performing a reset.
To do this, for example, link the group error output (terminals 95 and 96) into the control.

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 Example circuits
A.2 Control current connection

Wiring control circuit on switching with the control supply voltage

F1 Fuse
S1 Switch: Reset > 4 s OFF
Q1 Motor starter protector
Q11 3RW50 soft starter
M1 Motor
P1 Indicator light
P2 Indicator light
P3 Indicator light
PE Protective conductor

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Example circuits
A.2 Control current connection

A.2.4 Control by PLC

Requirements
Utilization of a 3RW50..-....4 (24 V) soft starter and power supply with DC voltage.

WARNING
Automatic restart.
Can cause death or serious injury.
If a starting command is pending, a restart will be triggered automatically after the reset.
This particularly applies if the motor protection has tripped. Dangerous states of the system
can result.
Reset the start command (e.g. via the PLC or switch) before performing a reset.
To do this, for example, link the group error output (terminals 95 and 96) into the control.

Wiring of control circuit for control by PLC

F1 Fuse
K1 Coupling relay control for reset > 4 s
Q1 Motor starter protector
Q11 3RW50 soft starter
Q21 PLC
M1 Motor
PE Protective conductor

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 Example circuits
A.2 Control current connection

A.2.5 Actuation of a line contactor

Requirements
ON / RUN relay output was parameterized to RUN.

WARNING
Automatic restart.
Can cause death or serious injury.
If a starting command is pending, a restart will be triggered automatically after the reset.
This particularly applies if the motor protection has tripped. Dangerous states of the system
can result.
Reset the start command (e.g. via the PLC or switch) before performing a reset.
To do this, for example, link the group error output (terminals 95 and 96) into the control.

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Example circuits
A.2 Control current connection

Wiring of control circuit for controlling a line contactor

F1 Fuse
S1 Switch
S2 Pushbutton: Reset > 4 s
Q1 Motor starter protector
Q11 3RW50 soft starter
Q21 Line contactor
M1 Motor
P1 Indicator light
P3 Indicator light
PE Protective conductor

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 Example circuits
A.2 Control current connection

A.2.6 Wiring for remote RESET

Procedure

Result
You can reset a pending error message by operating the reset button for > 4 s.

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Example circuits
A.2 Control current connection

A.2.7 Connecting the temperature sensor

Requirements
● 3RW50 soft starter with thermistor motor protection
● Motor with temperature switch (e.g. Thermoclick) or thermistor (e.g. PTC type A)

Procedure
1. Remove the copper link between terminals and T11 / T21 and T22.
2. Connect the temperature sensor:

Temperature switch at terminals T21-T22 Thermistor at terminals T11-T12

Note
3RW50 soft starter with thermistor motor protection in hazardous areas
Note that the operation of a 3RW50 soft starter with thermistor motor protection in hazardous
areas is only possible with a thermistor (e.g. PTC Type A).
You will find additional information on the operation of motors in hazardous areas in
Chapters ATEX / IECEx-certified motor overload protection (Page 133) and Thermistor
motor protection with temperature sensor (optional) (Page 128).

Result
The 3RW50 soft starter monitors the motor for excessive temperature. The motor is shut
down if the maximum temperature limit is exceeded. The setting for RESET MODE
determines how the motor is restarted.

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 Example circuits
A.2 Control current connection

A.2.8 Connecting the evaluation unit to the analog output

Requirements
● 3RW50 soft starter with analog output
● Evaluation unit for displaying the analog output signal
● Parameterized analog output
Parameterizing analog output AQ via the High Feature 3RW5 HMI (Page 111)

Procedure
Connect the evaluation unit:

Voltage at the terminals AQ U+ / AQ- Current at terminals AQ I+ / AQ-

Result
The actual average phase current of the motor is displayed in % at the evaluation unit via the
analog output.

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Example circuits
A.3 Special applications

A.3 Special applications

A.3.1 Wiring for ATEX / IECEx applications with additional line contactor

Requirements

DANGER
Loss of the certified motor overload protection according to ATEX / IECEx.
Risk of death or serious injury.
Note that operation in the standard type of motor connection without implementing one of
the two following remedial measures results in loss of certified motor overload protection
according to ATEX / IECEx.
Depending on the structure of the circuit, choose one of the following possibilities for
ensuring certified motor overload protection according to ATEX / IECEx:
• Use an additional line contactor in the main circuit.
Connect the line contactor at outputs 95, 96 and 98 (output 3).
• For a motor feeder configuration with a circuit breaker, use an additional undervoltage
trip unit.
Connect the undervoltage trip unit at outputs 95, 96 and 98 (output 3).
For more information, see Chapter Connections (Page 69).

WARNING
Automatic restart.
Can cause death or serious injury.
If a starting command is pending, a restart will be triggered automatically after the reset.
This particularly applies if the motor protection has tripped. Dangerous states of the system
can result.
Reset the start command (e.g. via the PLC or switch) before performing a reset.
To do this, for example, link the group error output (terminals 95 and 96) into the control.

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 Example circuits
A.3 Special applications

Wiring of control circuit for controlling a line contactor

F1 Fuse
S1 Switch
S2 Pushbutton: Reset > 4 s
Q1 Motor starter protector
Q11 3RW50 soft starter
Q21 Line contactor
M1 Motor
P1 Indicator light
P3 Indicator light
PE Protective conductor

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Example circuits
A.3 Special applications

A.3.2 Controlling a motor with a magnetic parking brake

Requirements
ON / RUN relay output was parameterized to RUN.

WARNING
Automatic restart.
Can cause death or serious injury.
If a starting command is pending, a restart will be triggered automatically after the reset.
This particularly applies if the motor protection has tripped. Dangerous states of the system
can result.
Reset the start command (e.g. via the PLC or switch) before performing a reset.
To do this, for example, link the group error output (terminals 95 and 96) into the control.

Wiring

F1 Fuse
S1 Switch
S2 Pushbutton: Reset > 4 s
Q1 Motor starter protector
Q11 3RW50 soft starter
P1 Indicator light, fault
M1 Motor

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 Example circuits
A.3 Special applications

A.3.3 EMERGENCY STOP shutdown to SIL 1 or PL c with a 3SK1 safety relay

The 3RW50 soft starter has no effect or influence on the safety function of the application.
For this reason, it is neither positively nor negatively considered in the safety application, and
also does not have to be included in the calculation for proof according to the standards.
If achievement of SILCL 1 according to IEC 62061:2005 or PL c according to
EN ISO 13849-1:2015 is required, the series connection of an additional contactor with the
3RW50 soft starter, in conjunction with a suitable safety relay (e.g.: 3SK1111), is required,
as well as monitoring of the contactor's auxiliary contacts.

Basic configuration

① Emergency stop
② 3RT20 contactor
③ 3RW50 soft starter
④ Motor
⑤ 3SK1 safety relay

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Example circuits
A.3 Special applications

Requirements

WARNING
Automatic restart.
Can cause death or serious injury.
If a starting command is pending, a restart will be triggered automatically after the reset.
This particularly applies if the motor protection has tripped. Dangerous states of the system
can result.
Reset the start command (e.g. via the PLC or switch) before performing a reset.
To do this, for example, link the group error output (terminals 95 and 96) into the control.

Tripping of the EMERGENCY STOP circuit

If the soft stop function is set (stopping time setting element set to > 0 s) and the emergency
stop circuit is tripped, a "Missing load voltage, phase failure / missing load" fault may be
indicated on the 3RW50 soft starter. In this case, the 3RW50 soft starter must be reset
according to the selected RESET MODE.

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 Example circuits
A.3 Special applications

Wiring

Wiring of the 3SK1 safety relay

Q21 Contactor
S3 Start button
S4 Emergency stop
K1 3SK1111 safety relay

SIRIUS 3RW50 soft starter

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Example circuits
A.3 Special applications

Wiring of the 3RW50 soft starter

F1 Fuse
S1 Switch: Start / stop
S2 Pushbutton: Reset > 4 s
Q1 Motor starter protector
Q11 3RW50 soft starter
Q21 Contactor
P1 Indicator light
P2 Indicator light
M1 Motor

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 Example circuits
A.3 Special applications

A.3.4 EMERGENCY STOP shutdown to SIL 3 or PL e with a 3SK1 safety relay

The 3RW50 soft starter has no effect or influence on the safety function of the application.
For this reason, it is neither positively nor negatively considered in the safety application, and
also does not have to be included in the calculation for proof according to the standards.
Safe shutdown up to SILCL 3 according to IEC 62061:2005 and PL e according to
EN ISO 13849-1:2015 requires the use of 2 redundant contactors and monitoring of the
auxiliary contacts of both contactors. Two-channel monitoring of the EMERGENCY STOP is
also required here.

Basic configuration

① Emergency stop
② 3RT20 contactors
③ 3RW50 soft starter
④ Motor
⑤ 3SK1 safety relay

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Example circuits
A.3 Special applications

Requirements

WARNING
Automatic restart.
Can cause death or serious injury.
If a starting command is pending, a restart will be triggered automatically after the reset.
This particularly applies if the motor protection has tripped. Dangerous states of the system
can result.
Reset the start command (e.g. via the PLC or switch) before performing a reset.
To do this, for example, link the group error output (terminals 95 and 96) into the control.

Tripping of the EMERGENCY STOP circuit

If the soft stop function is set (stopping time setting element set to > 0 s) and the emergency
stop circuit is tripped, a "Missing load voltage, phase failure / missing load" fault may be
indicated on the 3RW50 soft starter. In this case, the 3RW50 soft starter must be reset
according to the selected RESET MODE.

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 Example circuits
A.3 Special applications

Wiring

Wiring of the 3SK1 safety relay

Q21 Contactor
Q22 Contactor
S3 Start button
S4 Emergency stop
K1 3SK1111 safety relay

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Example circuits
A.3 Special applications

Wiring of the 3RW50 soft starter

F1 Fuse
S1 Switch: Start / stop
S2 Pushbutton: Reset > 4 s
Q1 Motor starter protector
Q11 3RW50 soft starter
Q21 Contactor
Q22 Contactor
P1 Indicator light
P2 Indicator light
M1 Motor

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 Example circuits
A.3 Special applications

A.3.5 Contactor for emergency start

Requirements

WARNING
Automatic restart.
Can cause death or serious injury.
If a starting command is pending, a restart will be triggered automatically after the reset.
This particularly applies if the motor protection has tripped. Dangerous states of the system
can result.
Reset the start command (e.g. via the PLC or switch) before performing a reset.
To do this, for example, link the group error output (terminals 95 and 96) into the control.

Note
Loss of the certified motor overload protection according to ATEX / IECEx.
Note that this wiring is not permissible when operating motors in hazardous areas.

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Example circuits
A.3 Special applications

Wiring

F1 Fuse
S1 Switch
S2 Pushbutton: Reset > 4 s
Sn Soft start selector button
Sn1 Start / stop (direct-on-line starting)
Q1 Motor starter protector
Q11 3RW50 soft starter
Q21 Direct-on-line starting contactor
P1 Indicator light, fault
P2 Indicator light
P3 Indicator light
M1 Motor

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Third-party software B
B.1 Information about third-party software
Note to resellers: Please pass on this document to your customers to avoid license
infringements.

Third-party software information

This product, solution or service ("Product") contains third-party software components listed
in this document. These components are Open Source Software licensed under a license
approved by the Open Source Initiative (http://www.opensource.org) or similar licenses as
determined by SIEMENS ("OSS") and/or commercial or freeware software components. With
respect to the OSS components, the applicable OSS license conditions prevail over any
other terms and conditions covering the Product. The OSS portions of this Product are
provided royalty-free and can be used at no charge.
If SIEMENS has combined or linked certain components of the Product with/to OSS
components licensed under the GNU LGPL version 2 or later as per the definition of the
applicable license, and if use of the corresponding object file is not unrestricted ("LGPL
Licensed Module, whereas the LGPL Licensed Module and the components that the LGPL
Licensed Module is combined with or linked to is the "Combined Product"), the following
additional rights apply, if the relevant LGPL license criteria are met: (i) you are entitled to
modify the Combined Product for your own use, including but not limited to the right to
modify the Combined Product to relink modified versions of the LGPL Licensed Module, and
(ii) you may reverse-engineer the Combined Product, but only to debug your modification.
The modification right does not include the right to distribute such modifications and you
shall maintain in confidence any information resulting from such reverse-engineering of a
Combined Product.
Certain OSS licenses require SIEMENS to make source code available, for example, the
GNU General Public License, the GNU Lesser General Public License and the Mozilla Public
License. If such licenses are applicable and this Product is not shipped with the required
source code, a copy of this source code can be obtained by anyone in receipt of this
information during the period required by the applicable OSS licenses by contacting the
following address.
SIEMENS may charge a handling fee of up to 5 Euro to fulfil the request.

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Third-party software
B.1 Information about third-party software

Warranty regarding further use of the Open Source Software

SIEMENS' warranty obligations are set forth in your agreement with SIEMENS. SIEMENS
does not provide any warranty or technical support for this Product or any OSS components
contained in it if they are modified or used in any manner not specified by SIEMENS. The
license conditions listed below may contain disclaimers that apply between you and the
respective licensor. For the avoidance of doubt, SIEMENS does not make any warranty
commitment on behalf of or binding upon any third-party licensor.

Open Source Software and/or other third-party software contained in this Product
If you like to receive a copy of the source code, please contact SIEMENS at the following
address:
Siemens AG
LC TE SL
Werner-von-Siemens Str. 60
91052 Erlangen
Germany
Subject: Open Source Request (please specify Product name and version)
Please note the following license conditions and copyright notices applicable to
Open Source Software and/or other components (or parts thereof):

Component Open Source Software Acknowledgements/ License conditions and

[Yes/No] Comments copyright notices
TivaWare Peripheral YES LICENSE AND
Driver Library - 2.1.4 COPYRIGHT
INFORMATION FOR
COMPONENT TIVA
WARE PDL - 2.1.4

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 Third-party software
B.1 Information about third-party software

LICENSE CONDITIONS AND COPYRIGHT NOTICES

Open Source Software: TivaWare Peripheral Driver Library - 2.1.4
Enclosed you'll find license conditions and copyright notices applicable for Open Source
Software TivaWare Peripheral Driver Library - 2.1.4
License conditions:
//
// Redistribution and use in source and binary forms, with or without
// modification, are permitted provided that the following conditions
// are met:
//
// Redistributions of source code must retain the above copyright
// notice, this list of conditions and the following disclaimer.
//
// Redistributions in binary form must reproduce the above copyright
// notice, this list of conditions and the following disclaimer in the
// documentation and/or other materials provided with the
// distribution.
//
// Neither the name of Texas Instruments Incorporated nor the names of
// its contributors may be used to endorse or promote products derived
// from this software without specific prior written permission.
//
// THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS
// "AS IS" AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT
// LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
// A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT
// OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL,
// SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT
// LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE,
// DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY
// THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT
// (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE
// OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.

Copyrights:
Copyright © 2014-2017 Texas Instruments Incorporated
Copyright © 2015-2017 Texas Instruments Incorporated
Copyright © 2013-2017 Texas Instruments Incorporated
Copyright © 2012-2017 Texas Instruments Incorporated
Copyright © 2011-2017 Texas Instruments Incorporated
Copyright © 2010-2017 Texas Instruments Incorporated
Copyright © 2008-2017 Texas Instruments Incorporated
Copyright © 2007-2017 Texas Instruments Incorporated
Copyright © 2006-2017 Texas Instruments Incorporated
Copyright © 2005-2017 Texas Instruments Incorporated
.

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Third-party software
B.1 Information about third-party software

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Glossary

Auto RESET
"Auto RESET" means that faults are automatically reset as soon as the cause is eliminated.

Ground fault
Fault whereby an external conductor comes into contact with ground or the grounded neutral
point.

GSD
Generic station description file
This file is required to be able to configure a device as a DP standard slave in the HW Config
of a Siemens or external system.

GSDML
Generic station description file
This file is required in order to configure a device as a PN device in the HW Config of a
Siemens or external system.

HSP
Hardware support package
The hardware support packages allow you to configure modules that are not listed in the
hardware catalog of your TIA Portal installation.

Manual RESET
"Manual RESET" means that the following options are available for acknowledging faults:
● RESET / TEST key on the 3RW50 soft starter
● RESET / TEST key on the 3RW5 HMI Standard
● Reset via bus interface
● Reset via F key on 3RW5 HMI High Feature
● Reset via 3RW5 HMI High Feature

PII / PIQ
Process image input/process image output

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Glossary

Process image
Image of the signal states of the digital inputs and outputs in the memory of a controller.
The process images can be transferred as follows:
● Cyclically in the fieldbus protocol
● Acyclically using data sets

Remote RESET
"Remote RESET" means that faults are acknowledged by switching the control supply
voltage off and on again. The control supply voltage on the 3RW50 soft starter must be
switched off for at least 4 s.

STS
Simulation Tool for Soft Starters
The soft starter can be configured with the STS (Simulation Tool for Soft Starters) software.
The STS suggests suitable soft starters for the application based on the motor and load data
and application requirements that you enter.

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Index
Analog output AQ
Parameter assignment, 111
3 App
Siemens Industry Online Support, 36
3D model, 35
Applications, 22
3RW5 HMI High Feature, 30
Auto RESET, 98, 173
Communication diagnostics, 177
Control cabinet door, 58
Device design and controls, 104
C
Device LEDs, 166
Diagnostics of the soft starter, 174 Catalog, 33
Diagnostics on the 3RW5 HMI High Feature, 178 CAx data, 35, 195, 201
Download languages, 159 Circuit diagram example
Factory setting, 190 Actuation of a line contactor, 211
Faults and remedial actions, 172 Connecting the evaluation unit to the analog
Firmware update, 188 output, 215
First commissioning, 117 Connecting the temperature sensor, 214
Graphic display of measured values, 147 Contactor for emergency starting, 227
Installing, 58 Control by PLC, 210
Logbooks, 183 Control by pushbutton, 206
Micro SD card, 157 Control by switch, 207
Monitoring, 146, 149 Control of a motor with a magnetic parking
Mounting, 55, 63 brake, 218
Overview, 151 EMERGENCY STOP shutdown to SIL 1 or PL c
Parameter assignment, 113 with a 3SK1 safety relay, 219
3RW5 HMI Standard, 30 EMERGENCY STOP shutdown to SIL 3 or PL e
Control cabinet door, 56 with a 3SK1 safety relay, 223
Device LEDs, 165 Feeder assembly, type of coordination 1
Hardware configuration, 141 fuseless, 203
Installing, 56 Feeder assembly, type of coordination 1 with
Menu, 143 fuses, 204
Mounting, 55, 62 Feeder assembly, type of coordination 2, 205
3RW50 soft starter, 65, 74 Switching with the control supply voltage, 208
Connecting, 73 Wiring for ATEX / IECEx applications with additional
Device LEDs, 162, 163 line contactor, 216
First commissioning, 115 Wiring for remote RESET, 213
Logbooks, 183 COM connecting cable
Maintenance and repair, 185 Connecting, 86
Mounting, 51, 53 Connection, 85
Parameter assignment, 95 Pull out, 88, 89
Sealing, 116 COM connection cable, 27
Setting elements, 91 Communication modules, 27
Connect the HMI connecting cable, 55
Connecting the evaluation unit to the analog
A output, 215
Connecting the temperature sensor, 214
Actuation of a line contactor, 211
Connections
Additional parameters, 136
Overview, 70
Contactor for emergency starting, 227

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Index

Control by PLC, 210 Soft starting, 119, 125

Control by pushbutton, 206 Thermistor motor protection with temperature
Control by switch, 207 sensor, 128
Control of a motor with a magnetic parking brake, 218
Control via digital input, 139
G
Graphic display of measured values
D
Bar chart, 147
Data transfer, 14 Line chart, 147
Device versions, 21 Guidelines
Diagnostics options, 161 ESD guidelines, 39
Dimension drawings, 35
Drilling pattern, 198
H
Hinged cover
E
Replacing, 65
Electronic motor overload protection, 126
EMERGENCY STOP shutdown to SIL 1 or PL c with a
3SK1 safety relay, 219 I
EMERGENCY STOP shutdown to SIL 3 or PL e with a
Interaction interfaces, 13
3SK1 safety relay, 223
Intrinsic device protection, 129
EPLAN macros, 35
ESD guidelines, 39
K
F Knowledge, 9
Factory setting, 189
3RW5 HMI High Feature, 190
L
MODE and RESET / TEST keys, 192
Options, 189 LED test, 179
Restore, 192 LEDs
Factory setting Status and error displays, 163
Master RESET key, 191 LICENSE CONDITIONS AND COPYRIGHT
Fan cover NOTICES, 231
Mounting, 52 Local access protection (PIN), 153
FAQs, 33 Change, 155
Faults and remedial actions, 168 Defining, 154
3RW5 HMI High Feature, 172 Delete, 156
Feeder assembly, type of coordination 1 fuseless, 203 Logbooks, 183
Feeder assembly, type of coordination 1 with
fuses, 204
Feeder assembly, type of coordination 2, 205 M
Firmware update, 186
Main circuit connection (mains supply / motor)
Five safety rules for electricians, 42
Connecting, 74
Function test, 179
Main circuit connections
Functions, 12
Mounting, 78
Additional parameters, 136
Main menu
Control via digital input, 139
Micro SD card, 157
Current limiting function, 123
Monitoring, 149
Overview, 151

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 Index

Maintenance, 185 R
Manual RESET, 98, 173
Reactive power compensation, 41
Manuals, 32
References, 32
Master RESET key
Remote RESET, 98, 173
Factory setting, 191
Removing
Measured values
On a level surface, 68
Monitoring, 146
Repairs, 185
Messages and diagnosis
Replacing
Communication diagnostics, 177
Control terminals, 83
Diagnostics on the 3RW5 HMI High Feature, 178
Terminals, 76
Faults and remedial actions of the
RESET MODE, 96
3RW5 HMI High Feature, 172
Logbooks, 183
Status and error displays, 163
S
Micro SD card, 157, 188
Mode, 15 Safety rules, 42
MODE and RESET / TEST keys Screw terminals
Factory setting, 192 Connecting, 79
Monitoring Control current, 80
Measured values, 146 Self-test (user-test), 179
Process image, 149 Setting the mode, 17
Motor protection Simulation Tool for Soft Starters, 23
Full motor protection, 126 SIRIUS Soft Starter ES (TIA Portal), 28
Motor overload protection, 126 Soft torque, 96, 130
Thermistor motor protection with temperature Spring-type terminal
sensor, 128 Connecting, 81
Mounting Spring-type terminals
On a level surface, 66 Control current, 82
STATE / OVERLOAD LED, 164
Status and error displays, 163
O Status graphs, 72
Structure of the article number, 24
Online help, 32
Suggested settings, 94
Output 13 / 14
Support Request, 37
Parameter assignment, 99
Switching with the control supply voltage, 208
Output signal ON or RUN, 99
Overview
Device-related information, 151
T
Target group, 9
P Terminal covers, 78
Test
Parameter
Current acquisition, 179
Additional parameters, 136
Motor overload protection, 179
Control via digital input, 139
Test with small load, 137
Overview, 93
Thermistor motor protection with temperature
Parameterizing mode, 101
sensor, 128
Process image
Third-party software information, 229
Monitoring, 149
Product data sheet, 195, 201
Push-in lugs, 27

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Index

W
Warnings and remedial measures, 167
Wiring for ATEX / IECEx applications with additional
line contactor, 216
Wiring for remote RESET, 213

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