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Cal HVAC

The document calculates the total daily cooling load required for a cold storage facility that is 6m long, 5m wide, and 4m tall. Various factors are considered, including: 1. Transmission load through the walls, roof and floor is calculated to be 28.8 kWh/day. 2. Load from new products entering at 5°C is 16 kWh/day and load from product respiration is 10.5 kWh/day, for a total of 26.5 kWh/day. 3. Internal loads from people working (2.16 kWh/day) and lighting (1.2 kWh/day) add up to 3.36 kWh/day

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0% found this document useful (0 votes)
75 views11 pages

Cal HVAC

The document calculates the total daily cooling load required for a cold storage facility that is 6m long, 5m wide, and 4m tall. Various factors are considered, including: 1. Transmission load through the walls, roof and floor is calculated to be 28.8 kWh/day. 2. Load from new products entering at 5°C is 16 kWh/day and load from product respiration is 10.5 kWh/day, for a total of 26.5 kWh/day. 3. Internal loads from people working (2.16 kWh/day) and lighting (1.2 kWh/day) add up to 3.36 kWh/day

Uploaded by

booo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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Transmission Load Account

The size of our cold storage is 6m long, 5m wide and 4m high.


Ambient air (the location where the depot is located) is 30 °c with 50% RH, Inner air (the air condition required to be in the tan
Walls, roofs and floors, U 0.28 w/m2. The value of K is insulated with 80 mm polyurethane.
The floor temperature is 10 °c.

To calculate the transmission load, we will use a formula like this:


Q = U x A x (external temperature – internal temperature) x 24 ÷ 1000
Q = kWh/G heat load
u = U Insulation value (we already know this value) (W/m2. K
A = wall, roof and ground surface area (we will calculate this) (M2)
Internal temperature = air temperature inside the room (° C)
External temperature = ambient air temperature (° C)
24 = number of hours in a day
1000 = conversion from Watt to KW.

"A" is very easy to calculate:


1. Wall = 6m x 4m = 24m2
2. Wall = 6m x 4m = 24m2
3. Wall = 5m x 4m = 20m2
4. Wall = 5m x 4m = 20m2
Roof = 5m x 6m = 30m2
Floor = 5m x 6m = 30m2
You must calculate the floor separately from the wall and ceiling, because the temperature difference is different under the flo
Walls and roof
Q = U x A x (external temperature – internal temperature) x 24 ÷ 1000
Q = 0.28 w/m2. K x 148m2 x (30 °c-1 °c) x 24 ÷ 1000
Q = 28.8 kWh/day
[148m2 = 24m2 + 24m2 + 20m2 + 20m2 + 30m2 + 30m2]
Floor
Q = U x A x (external temperature – internal temperature) x 24 ÷ 1000
Q = 0.28 w/m2. K x 30m2 x (10 °c-1 °c) x 24 ÷ 1000
Q = 1.8 KWh/day
Total daily transmission temperature gain = 28.8 kwh/day + 1.8 kwh/day = 30.6 kwh/day

Product Installation-cooling load account from product change


In the next step, we will calculate the cooling load according to the temperature coming from the new product replacement in
We're going to store the apples for this sample. If you are going to perform operations such as freezing, advanced cooling, as w
The new Apple of 4,000 kg, with a temperature of 5 °c and 3.65 KJ/kg, comes to the warehouse every day.
We can use the following formula for this account:
Q = m x Cp x (product inlet temperature – in-tank temperature)/3600
Q = kWh/day
CP = specific heat capacity of the product (KJ/kg. °c)
m = mass of newly added products (kg)
Product input temperature = input temperature of the products (°c)
In-tank temperature = temperature inside the tank (°c)
3600 = Convert from KJ to KWh
Calculation
Q = m x Cp x (product inlet temperature – in-tank temperature)/3600
Q = 4,000 kg x 3.65 KJ/kg °c x (5 °c-1 °c)/3600
Q = 16kwh/day

Cooling load account from product inhaler


The next step is the cooling load account from the product respiration. In this example, we use the product's respiratory temp
To calculate this, we will use the following formula:
Q = m x RESP/3600
Q = kWh/day
m = Product quantity in storage (kg)
RESP = respiratory temperature of the product (1.9 kj/kg)
3600 = converts KJ to kWh.
Q = m x RESP/3600
Q = 20,000 kg x 1.9 kj/kg/3600
Q = 10.5 kWh/day
So when we calculate the cooling load from the new product entering the warehouse and the cooling burden of the product d

Internal heat load – the cooling load account from people


The next step is to calculate the heat loads from the people working in the warehouse. Assuming there are 2 people working 4
We will use the following formula:
Q = number of employees x time x Heat/1000
Q = kWh/day
Number of employees = number of people working in the repository
Time = per capita, length of time spent in the repository (hours)
Heat = heat loss per hour (watts)
1000 = only converts watt to KW
Calculation:
Q = number of employees x time x Heat/1000
Q = 2 x 4 hours x 270 Watts/1000
Q = 2.16 KWh/day

Internal heat load – cooling load account from illumination


In the next step, we will calculate the heat generated by lighting. This is quite simple and we can use the following formula.
Q = lamp x Time x Watt/1000
Q = kWh/day,
Lights = number of lamps in the cold room
hour = Day of Use
Watts = Power rating of lamps
1000 = converts Watt to KW.
If each of them has 3 lamps at 100w, if it works 4 hours a day, the calculation is as follows:
Q = lamp x Time x Watt/1000
Q = 3 x 4 hours x 100w/1000
Q = 1.2 kwh/day
Total internal load: Heat load from people (2.16 kwh/day) and Lighting heat load (1.2 kwh/day) We get a total of 3.36 kwh/day

Equipment load-cooling load account from Fan Motors


Now, let's calculate the heat gain from the evaporators ' fan motors.
Q = fans x time x Watt/1000
Q = kWh/day
Fans = Fan number
Time = daily working time of the fan (hours)
Watt = nominal power of Fan Motors (Watts)
1000 = convert from Watt to KW.
In this cold room evaporator, each one uses a 200w value of 3 fans and we assume they will work 14 hours a day.
Calculation:
Q = fans x time x Watt/1000
Q = 3 x 14 hours x 200 W/1000
Q = 8.4 kwh/day

Equipment load-cooling load account from Fan motors defrost


We will now calculate the heat load resulting from the evaporator's ice thaw. To calculate this, we use the following formula:
Q = power x time x defrost cycle x efficiency
Q = kWh/day,
Power = Power rating of the heating element (KW)
Time = Defrost working time (hours)
Defrost cycle = The number of times the defrost cycle occurs in a day
efficiency = Percentage of heat transferred to the environment
In this example, in our cold room, an electric heating element with a value of 1.2 kw is used. It works 3 times a day, 30 minute
Q = 1.2 kw x 0.5 hours x 3 x 0.3
Q = 0.54 kwh/day
The total equipment cooling load is equivalent to the fan heat load (8.4 kwh/day) plus defrost heat load (0.54 kwh/day), 8.94 k
Cooling load Account from infiltration
Now we need to calculate the heat load from the air infiltration (leakage). If we use a simplified formula:
Q = volume x Energy x change x (external temperature – internal temperature)/3600
Q = kWh/D
Change = number of volume changes in the day
Volume = cold Storage Volume
Energy = Centigrade degree of energy per cubic meter
External temperature = ambient air temperature
Internal temperature = Cold room temperature
3600 = only converts from KJ to KWh.
Assuming that the door will create 5 volume air changes per day due to product entry to the warehouse, the volume is calcula
Q = change x Volume x Energy x (external temperature – internal temperature)/3600
Q = 5 x 120m3 x 2kj/°c x (30 °c-1 °c)/3600
Q = 9.67 kWh/day

Total cooling Load


To calculate the total cooling load, we will only collect all the calculated values.
Transmission load: 28.8 kwh/day 28.8 kWh/day
Product Download: 26.5 kWh/day 26.5 kWh/day
Internal load: 3.36 kwh/day 3.36 kWh/day
Equipment Load: 8.94 kWh/day 8.94 kWh/day
Infiltration load: 9.67 kWh/day 9.67 kWh/day
Total = 77.27 kWh/day 77.27 kWh/day

Safety factor 1.2 92.724 kWh/day


Operating hours 14 92.724/14
6.623143 kW
To take into account the errors and variations in the design, we must also apply a safety factor to the calculation. A deviation o
In this example, we use a 20% safety factor. Therefore, if we multiply the cooling load with the 1.2 safety factor, we will have
Cooling capacity Calculator
The last thing we need to do is calculate the cooling capacity that is necessary to remove this heat gain from the environment
For this, the calculated total cooling load is divided into 14, based on the operation of the device 14 hours per day. This means
dition required to be in the tank) is 95% relative humidity 1 °c.

rence is different under the floor, so heat transfer will be different.


e new product replacement in the cold room.
reezing, advanced cooling, as well as cooling the products, you need to make their heat gain calculations separately. We're just cooling in t

the product's respiratory temperature on average daily 1.9 kj/kg, but the rate varies with time and temperature. In this example, because

ooling burden of the product due to its respiratory; In total, we have achieved a cooling load of 26.5 kWh/day.
16 + 10.5 =26.5

g there are 2 people working 4 hours a day in the cold storage, we can predict that they can create 270 watts of heat per hour.
use the following formula.

We get a total of 3.36 kwh/day.


2.16+1.20

rk 14 hours a day.

we use the following formula:

orks 3 times a day, 30 minutes, and 30% of all the energy consumed is transferred to the cold room.

eat load (0.54 kwh/day), 8.94 kwh/day.


8.40 + 0.54
rehouse, the volume is calculated as 120m3, each cubic metre of new air 2kj/°c, air 30 °c outside and the air in the tank 1 °c

o the calculation. A deviation of 10% to 30% can be added to calculate this.


1.2 safety factor, we will have a total cooling load of 92.7 kWh/day.

at gain from the environment.


e 14 hours per day. This means that the capacity required by our refrigeration unit should be 92,7/14 = 6, 6kw.
arately. We're just cooling in this example.

ture. In this example, because this cooling load is not considered critical, we only apply a single value to simplify the calculation. In this exa

s of heat per hour.


in the tank 1 °c
plify the calculation. In this example, an apple of 20,000 kg is preserved in the warehouse.

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