CNC Alarm Manual.

匯出日期：2023-12-03
修改日期：2023-08-30
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CNC Alarm Manual.

• Operation Alarm -OP

• System Alarm -SYS
• Axial Motion Alarm -MOT
• Spindle Alarm - SPD
• Syntax Compiler Alarm - COM
• Program Execute Error Alarm - COR
• Background Execute Alarm - BGND
• ROT Turret Alarm - ROT
• ATC Alarm - ATC
• Serial PLC Axis Alarm – SERIALPLCAXIS
• SRI Alarm -SRI
• MACRO Alarm - MACRO
• Device Alarm - STATION
• Mechanical Logic Control Alarm - MLC
• Laser Marking Alarm - LASERCTRL
• CIP Alarm - CIP
• ENIP Alarm - ENIP
• Extended Software Stroke Limit Alarm - EXTSTROKELIMIT
• Setpoint Axis Alarm - SETPOINTAXIS
• Routine Script-RS
• Alarm Class Table

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CNC Alarm Manual.

1 Driver Alarm Link

Brand Communication Alarm Type Alarm Doc Link Remark

SYNTEC M2 Drv_M2_SYNTEC Driver Alarm Manual

M3 Drv_M3_SYNTEC

YASKAWA M2 Drv_M2_YASKAWA

M3 Drv_M3_YASKAWA

DELTA ECAT Drv_ECAT_DELTA Manual Download Link

PANASONIC ECAT Drv_ECAT_PSONIC_ALM Manual Download Link

RTEX Drv_RTEX_PSONIC_ALM Manual Download Link

SERVOTRONI ECAT Drv_ECAT_SVTRONIX_ALM Manual Download Link

X

Driver Alarm Link – 3

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CNC Alarm Manual.

2 Operation Alarm -OP

Alar OP-001 Alarm Title Axis board parameter setting error or abnormal hardware
m ID

Descr Controller does not detect the hardware interrupt signal

iptio (old axis board: one interpolation interval sends one signal. new axis board: 0.5ms sends one signal.)
n

Possi 1. Controller parameters setting error.

ble 2. CPU BIOS setting error.
Caus 3. Axis board error or DIP switch setting error.
e 4. Axis board and ISA SLOT have poor contact or axis board oppressed ISA SLOT.
5. Memory too low (less than 1MB).
6. Controller failed to establish communication with the drive (other than Yaskawa, Syntec).
(Other driver brand's manufacturer code must be able to read via the communication
command, the model format must be start with "S3P_")

Solut 1. Check whether controller Pr1 *Motion board base address setting is set according to hardware
ion specifications (refer to application manual parameter explanation).
2. Check whether BIOS' IRQ11 setting is Legacy ISA.
3. Check DIP switch of axis board.
4. Check if the 1st axis board's disconnection signal ISR has short circuit (other axis boards must
open).
5. Replace the Axis board to avoid the poor contact due to dirt and foreign foreign debris between
axis board and ISA slot.
6. If fail to set up communication, please ask driver vendor to contact with Syntec OEM if needed,
and will cooperate to fix driver software.

Alarm ID OP-002 Alarm Title Parameter storage access failure,

system halt

Description System fails to set up PARAM.DAT and PARAM.LKN.

System parameter file name is PARAM.DAT. And will save in \DiskC\OpenCNC\Data.
System parameter backup file name is PARAM.LKN, and will save in
\DiskC\OpenCNC\LKN.
When CNC can’t find or both normally use and backup system parameter file are
damaged while booting, system will reset these two files according to parameter
default.
Note:
If system is x86, \DiskC is in first piece of CF card;
if system is ARM, \DiskC is in first piece of Flash.

Operation Alarm -OP – 4

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Possible Cause 1. x86 System: 1st peice of CF card is out of action.

2. ARM System: 1st piece of Flash is out of action.

Solution x86 System:

1. Unplug controller first CF card, and plug CF card’s card reader into personal
computer. Execute driver repairmen to CF card on personal computer and recopy
backup parameter PARAM.DAT into controller dictionary in
\DiskC\OpenCNC\Data.
2. Change first CF card. (Please notice first piece of CF card need to install boot
system and CNC core software.)
ARM System:
1. Please contact Syntec OEM.

Alarm ID OP-003 Alarm Title Parameter storage access failure,

system halt

Description System fail to set up REGISTRY.DAT、REGISTRY.LKN and REGISTRY.MIR.

Process data file name when use normally is REGISTRY.DAT, exist in dictionary on
\DiskA\OpenCNC\USER.
First backup process data file name when is REGISTRY.LKN, exist in dictionary on
\DiskA\OpenCNC\LKN.
Second backup process data file name when is REGISTRY.MIR, exist in dictionary on
\DiskA\OpenCNC\MIR.
When it can’t find or both normally use and backup system parameter file are damaged
at boot time, system will reset these three files according to parameter default.
Note:
If system is x86, \DiskA is in first piece of CF card.
Is system is ARM, \DiskA is in first piece of Flash.

Possible Cause 1. x86 system: second CF card malfunction.

2. ARM system: second Flash card mulfunction.

Solution 1. x86 system: If alarm kept happening, please backup user data into new CF card
and change the second piece of CF card.
2. ARM system: If alarm kept happening, please backup user data and format DiskA
then restore user data.

Alarm ID OP-004 Alarm Title Machining data loss, re-calibrate before

machining

Operation Alarm -OP – 5

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Description Once booted, controller will re-load the system registry file backed up before last power
off into memory. After loading, if controller discovers the last shutdown state is busy or if
the register file and the first backup file are damaged, one alarm will be sent to the user.
The name of registry file is REGISTRY.DAT, saved with file path D:\CNC\USER. The first
backup registry file is REGISTRY. MIR, saved with file path D:\CNC\ MIR. The second
backup file of registry is REGISTRY. LKN, saved with file path D:\CNC\ LKN
Note:
If system is x86, DiskA is in first piece of CF card.
If system is ARM, DiskA is in first piece of Flash.

Possible Cause 1. Shut down or power off controller in busy state.

2. File REGISTRY.DAT is damaged.
3. x86 system : second piece of CF card is broken. ARM system : second piece of
Flash is broken.

Solution 1. If all machining data is confirmed to be normal, cut off power and reboot
controller and driver to clear alarm.
2. x86 system: If alarm kept happening, please backup user data into new CF card
and change the second CF card.
3. ARM system: If alarm kept happening, please backup user data and format DiskA
then restore user data.

Alarm ID OP-005 Alarm Title I/O transmission error

Description When PIO5 of Watch Dog fails, the system will display warning

Possible 1. Pr5 setting doesn’t match hardware structure, for example:

Cause a. 22A doesn’t dispose HK adapter plate.
b. 10B/10F doesn’t configure two RIO when Pr5=8.
2. IO relative module (PIO5/RIO) malfunction.
3. Not supplied external 24V Voltage to RIO or RIO cable malfunction.
4. Motherboard overheats (Check System Data No. 39)
5. Controller ground cable is influenced by noise.
6. Motherboard malfunction.

Solution 1. Set correct Pr5 parameter value according to hardware configuration.

2. Change IO relative model (PIO5/RIO).
3. Supply power to RIO correctly and check RIO cable.
4. Check if electic cabinet fan works normally.
5. Check machine has grounding correctly.
6. Change Motherboard
7. If HK adapter board is not used, please refer to custom I/O comparison table
manual. Set Pr5 to 100 and set IO point (HK, MPG, PANEL-EX) on adapter board
to disable (-1).
8. According to 7. If RIO is not used, please sets RIO point to disable. (-1)

Operation Alarm -OP – 6

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Alarm ID OP-006 Alarm Title Permanent storage data CRC check

failure, re-calibrate before machining

Description IO card hardware error.

Possible 1. IO card malfunction.

Cause 2. Fram CRC error.
3. Fram has not initialized.
4. For 10F, 200 Series controller restore backup data when CRC error.
5. Wrong setting of DIP switch when using two pieces of PIO5.

solution 1. Change IO card.

2. Please upgrade to 10.112.95, 10.114.29 or later version.
3. Reboot controller and driver.
4. Correctly set PIO5 dip switch.

Alarm ID OP-007 Alarm title Low memory, memory space is less

than 1M

Description System memory less than 1MB.

Possible Developer designed controller HMI with too much components, graphs or pictures, and
Cause leading to memory less than 1MB.

Solution Designing controller HMI need to reduce excessive components. Use effective variable
and component can avoid consuming too much memory.

Alarm ID OP-008 Alarm title Fatal low memory, memory space is

less than 100K

Description System memory is less than 100k.

Possible Cause Developer designed controller HMI with too much components, graphs or pictures, and
leads to memory less than 100 KB.

Solution Reduce excessive components when designing controller HMI. Use effective variable and
component can avoid consuming too much memory.

Alarm ID OP-009 Alarm title The Interpolation calculation time

exceeds 30ms

Description The Interpolation calculation time is more than 30 ms.

Operation Alarm -OP – 7

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Possible Cause Too much calculation during interpolation process, which exceeds system loading.

Solution Please contact Syntec OEM.

Alarm ID OP-010 Alarm title Axis Group setting error

Description When no axis belongs to CNC main system path.

Possible Cause Parameter setting error

Ex: Assume that the machine exists XYZ axis, each associated axis group is set as
follows:
Pr701=1, Pr702=4, Pr703=4, and Pr731=3.
CNC main system path has first path, second path and third path. But without axis
belongs to second path, controller will issue this alarm.

Solution Please check Pr701~Pr720 axis affiliated path and Pr731 CNC main system path
number setting value.

Alarm ID OP-011 Alarm title 【Pause point offset error】

Descripti When use multi-path in machining, with axis belongs to Plural path in different workpiece
on coordinate system. If user operators inappropriately, when modifying workpiece coordinate during
block stop, axis offset will be different in each path. This condition will cause controller system
can’t send out correct moving command.

Possible 1. When changing axis workpiece coordinate system, user doesn’t revise that axis all affiliated
Cause path.
2. When changing all axis affiliated paths’ workpiece coordinate, each affiliated changing
value is different.

Solution 1. Please make sure affiliated path, that axis’s workpiece coordinate system all changed.
(Refer to Pr701~Pr702 axis affiliated path)
2. Please make sure that axis workpiece coordinate system revision value will all be the same
in different affiliated path.

Alarm ID OP-012 Alarm title CF card set by Pr3219 error，check

CF card or system setting value

Description When CNC uses Dos, if we set Pr3219 equal to 3 and second CF card (user data) is not
inserted, system mis-used REGISTRY.DAT data in order to avoid CF card malfunction.

Operation Alarm -OP – 8

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Possible Cause 1. The system doesn’t have the 2nd CF card or cannot read the 2nd CF card.
2. The system has two CF cards, but both CF card has only one partition disk.

Solution 1. Check whether the 2nd CF card exists or there is CF card reading error.
2. Set the first card to the default state, which is having wo partition disks condition.
3.Set parameter 3219 to 0 and all use C:

Alarm ID OP-013 Alarm title Software version and model can't driver hardware,
call your vender!

Description Controller installed software version that hardware doesn’t support. Before eliminating
alarm, if user move the machine, controller will issue following error alarm.

Possible 1. Hardware configuration does not support dual-core function.

Cause 2. EEPROM information error.
3. Servo type( Pr9 ) setting error.
4. FPGA bin file does not exist.
5. Fail to load FPGA bin file.
6. Cannot recognize Hardware ID.

Solution 1.Please contact and provide backup file to Vendor-Syntec.

2.Please contact and provide backup file to Vendor-Syntec.
3.Please check Servo type( Pr9 ) value is correct.
4.Please contact and provide backup file to Vendor-Syntec.
5.Please contact and provide backup file to Vendor-Syntec.
6.Please contact and provide backup file to Vendor-Syntec.

old version ( before 10.118.86 )

Alarm ID OP-013 Alarm title Software version and model can't driver
hardware, call your vender!

Description Controller installed software version that hardware doesn’t support. Before eliminating
alarm, if user move the machine, controller will issue following error alarm.

Possible Cause 1. Controller install software version that hardware doesn’t support.
a. EZ milling machine doesn't support version after 10.114.
b. 10A/B doesn't support version after 10.116.10.
c. 20A/B doesn't support version after 10.116.10.
d. Software doesn't support the FPGA device.
e. Pr9 *Servo board type doesn't support the FPGA device.
2. Controller has changed both motherboard or CF card and IO card at the same
time, so it causes hardware information incompatible. Machine code dropped to
EZ so it can’t support original software version.

Operation Alarm -OP – 9

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Solution 1. Install software version that hardware supports.

a. EZ milling machine standard configures 10.112 version. If user want to use
higher version, user need to open software option function Option1
[EZ2/3/4 upgrade 10A software function].
b. 10A/B because of memory issue, if user wants to use higher version,
recommend to change into 10F.
c. 20A/B because of memory issue, if user wants to use higher version,
recommend to change into 200A/B.
d. Please contact and provide backup file to Vendor-Syntec.
e. Please contact and provide backup file to Vendor-Syntec.
2. Please contact Vendor-Syntec to solve hardware information incompatible
problem and reset controller serial code.

Alarm ID OP-014 Alarm title WinCE option not enabled, call your
vender!

Description Controller installs WinCE version software, and WinCE function option is not activated,
so axis card can’t send command which cause the controller issue following error alarm
after machining start.

Possible Cause Option software function Option2. "Controller upgrades WinCE system" is not activated.

Solution 1. Re-install Dos version.

2. Please contact Syntec OEM, to open option software function Option2 "Controller
upgrades WinCE system"
3. Super controller doesn’t have this error.

Alarm ID OP-015 Alarm title 【The output contacts are overloaded;

please check for any abnormal wiring】

Description Controller detects PLC O point overloading.

Sixteen O point as a group. When one O point in that group overloads 350 mA will send
out alarm of O point in that range is overloading.

Possible Cause 1. Loads more than 350mA.

2. Output connection point is short circuit.
3. Machine has electricity leakage
4. machine loading device is aged.

Solution 1. Verify load power consumption.

2. Verify that the output is not short-circuited.
3. Machine grounding.
4. Replace load equipment for testing.

Operation Alarm -OP – 10

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Alarm ID OP-016 Alarm Title Straightness compensation function configuration error

Descripti Straightness accuracy offset function current supplies at most five groups of moving axis and
on offset axis setting.
In each group, the compensation position of the "at least two and at most twenty" moving axis and
the corresponding offset axis' compensation amount must be entered.
Therefore, when the system detects that the straightness compensation function parameter
setting error, the controller issues this alarm.

Possible 1. Multi groups of moving axis are corresponding to same offset axis simultaneously.
Cause 2. Moving axis is also offset axis.
3. Activate straightness accuracy offset’s moving axis and offset position descends.
4. Activate straightness accuracy offset’s moving axis and offset position is less than two
positions.

Solution 1. Check Pr1481~Pr1490 Straightness offset moving axis number and compensating axis
number
a. map multiple sets of moving axes to different offset axis.
b. configure moving axis not as an offset axis.
2. Check Pr7001~Pr7025 Straightness offset moving axis position and Pr7051~Pr7125*
Position of each group’s compensation point in moving axis pitch compensation form
a. fill in increasing compensation position order.
b. fill in at least two and at most twenty compensation positions.
3. Expand 2D linear compensation function (20%), supported versions: 10.118.12E, 10.118.15.

Alarm ID OP-017 Alarm Title Port number or I point mapped to

handwheel error

Description Pr2021~Pr2027 setting error.

Possible Cause 1. Pr2021~Pr2030 *Port number or register number for MPG port number setting is
not supported.
2. Pr2024~Pr2027 *Continued I-Bit no. for MPG two continues I points setting is not
supported.
3. Pr13 *Number of servo card setting error.

Solution 1. Refer to the description in the manual for correct configurations according to the
controller code.
2. Check whether Pr13 *Number of servo card setting is correct or not.

Operation Alarm -OP – 11

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Alarm ID OP-018 Alarm Title Port configuration error

Description Pr21~Pr40 * Axis corresponding axis card port number or Pr1621~Pr1630 Axis ID or Port
Number for Spindle setting error.
Serial PLC Axis, ROT port number setting error.
Pr3261~Pr3263 *M3-IO Station No setting error.

Possible Cause 1. Pr21~Pr40 axis port number setting is not supported.

2. Pr21~Pr40 axis port number setting is repeated, only number 17, 18 (virtual
axis) can be repeated.
3. When using variable-frequency spindle (Pr1791~Pr1800 sets as 0),
Pr1621~Pr1630 spindle port number setting is not supported.
4. When using SRI DA spindle (Pr1791~Pr1800 sets as 7), Pr1621~Pr1630 register
number setting is not at User-defined
5. Serial Bus controller uses variable-frequency spindle (Pr1791~Pr1800 sets as 0).
Variable-frequency spindle port number (Pr1621~Pr1630) can’t have conflict
with other serial bus controller port number.
6. Pr3261~Pr3263 port number setting has conflict with axis (Pr21~Pr40,
Pr1621~Pr1630).
7. Serial PLC axis and ROT port number is not supported.
8. Pulse controller which is 10.116.54L, 10.118.0G, 10.118.7 and above version, if
port number hardware setting is not supported, this alarm will be triggered.
9. Pr13 *Number of servo card setting error
10. The servo drive does not support Channel Subscription function.
11. The servo drive supports Channel Subscription function, but the corresponding
subscribed information is not supported.
12. The servo drive setted for Channel Subscription function is unconnected.
13. For Linux system controller which is 10.118.74H, 10.118.82F, 10.118.86A,
10.118.87 and above version, inverter spindle does not support setting spindle
port number(Pr1621~) to 20.
Note: Port number setting can refer to Controller Model Axial Port Number Setting List.

Solution 1. Refer to the Description in the parameter manual to configure the correct port
number.
2. Configure the port number in Pr1621~Pr1630 which is not conflict with other
serial servo ports, set to 19 is recommended.
3. When using SRI DA spindle (Pr1791~Pr1800 sets as 7), configure the port
number in Pr1621~Pr1630 in User-defined region.
4. Check whether Pr3261~Pr3263 and Pr21~Pr40, Pr1621~Pr1630 conflict with
each other, and correct the conflict.
5. For pulse controller version 10.116.54L, 10.118.0G, 10.118.7 and above, if user
wants to use virtual axis, please set as 17/18, or use G10 L800 to specify the
virtual axis.
6. Check if Pr13 *Number of servo card is set correctly.
7. Check if the parameter setting for Channel Subscription function is set
correctly.
8. For Linux system controller which is 10.118.74H, 10.118.82F, 10.118.86A,
10.118.87 and above version, please check that spindle port number(Pr1621~) is
not 20. Use 17~19 instead.

Operation Alarm -OP – 12

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Alarm OP-019 Alarm Prohibit to switch the metric and imperial systems in machining/not
ID Title ready state

Descrip When system is Busy or Not Ready, can’t switch into Metric and Imperial units via HMI operation.
tion

Possibl When system is Busy or Not Ready, switch into Metric and Imperial units via HMI operation.
e Cause

Solutio Avoid to switch the metric and imperial systems in Busy or Not Ready state via HMI operations.
n

Alarm ID OP-020 Alarm title M code setting conflict

Description 1. When the following M code related parameter setting has repeated M code and
cause setting conflict.
a. Pr3599 *Register M code for Advanced Look-Ahead mode
b. Pr3600 *Register custom Macro interrupt M code
c. Pr3601~Pr3610 *M code Macro call registry
d. Pr3804 Part count M code
e. Pr3741, Pr3743 Rotary axis auxiliary brake M code
2. When Pr3599 *Register M code for Advanced Look-Ahead mode set as 1, 2, 30,
98, 99, 198, it is conflicted with M1/M2/M30/M98/M99/M198.
3. When Pr3600 *Register custom Macro interrupt M code sets as 1, 2, 29, 30, 97,
98, 99, 197, 198, it is conflicted with M1/M2/M30/M98/M99/M198.
4. When Pr3741, Pr3743 Rotary axis auxiliary brake M code set as 1, 2, 29, 30, 97,
98, 99, 197, 198, it is conflicted with M1/M2/M30/M98/M99/M198.
5. When Pr3763 Braking M code of Indexing Axis set as 1, 2, 29, 30, 97, 98, 99, 197,
198, it is conflicted with M1/M2/M30/M98/M99/M198.

Possible Cause As stated above.

Solution After modifying the above parameter settings so that no conflict exist, reboot the
controller and driver.

Alarm ID OP-021 Alarm title Use last known user data, re-calibrate
user data before machining

Description The controller's machine data, tool table and scan table information are stored in
Registry.dat, ToolTable.dat and ScanTable.dat respectively, and each has three backups
of .mir, .lkn and .cdb. If either .dat and .mir are abnormal and cannot be used, the system
will use .lkn or .cdb. If either .dat and .mir are abnormal and cannot be used, the system
will use .lkn or .cdb to restore the data. If the Registry is abnormal, the machining file
name will be cleared.

Operation Alarm -OP – 13

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Possible Cause 1. X86 system (with CF card): It is possible that the CF card is damaged and the
machine data, tool table or scan table file is damaged.
2. ARM system (without CF card): DISKA damage results in damage to machine data,
tool table or scan table data.
3. The following is a list of possible file damage situations and their restoration
sources.
a. Machine data and other data are damaged, restored from DISKA backup.
b. Tool table data is damaged, and it is restored from DISKA backup.
c. Scan table data damaged, restored from DISKA backup.
d. Machine data and other data are damaged, restored from DISKC backup.
e. Tool table data is damaged, and it is restored from DISKC backup.
f. Scan table data damaged, restored from DISKC backup.

Solution 1. Reset or check whether the machine data, tool table and scan table data are
correct.
2. Scan CF card disk.
3. Reboot controller and driver.

Alarm ID OP-022 Alarm title User data rebuild, re-calibrate user data
before machining

Description None of Registry, ToolTable and ScanTable in the controller has .dat, backup
files .mir, .lkn and .cdb. User data is rebuilt.

Possible Cause 1. X86 system (with CF card): CF2 card may has been replaced or formatted, causing
user's original data and backups being cleared out.
2. ARM system (without CF card): DISKA and DISKC are damaged or formatted,
causing user's original data and backups being cleared out.
3. The possible file corruption situations are listed below.
a. Machine data, other data, and their relative backups are all destroyed.
b. Tool table data and its backups are all destroyed.
c. Scan table data and its backups are all destroyed.

Solution 1. Reset the machine data, tool table and scan table data, and then reboot controller
and driver.
2. If this alarm still cannot be eliminated after reboot, format CF2/DISKA and CF2/
DISKC.
3. If alarm still cannot be eliminated after format, CF2/DISKA and CF2/DISKC are
malfunction and need repair.

Alarm ID OP-023 Alarm title Power break in machining, re-calibrate before

machining

Operation Alarm -OP – 14

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Descriptio When new machining data need to be stored during Cycle Start, the controller will store a state
n flag into Fram or REGISTRY.DAT, and it will be removed when the specified data have already
been stored.
While controller booting, if this flag is not cleared, this alarm will be issued.

Possible The power is turned off when new machining data not yet been stored during machining process.
Cause

Solution 1. Please re-calibrate your machining data. For example,

a. Check the Imperial/Metric ( G70/G71 ) unit selection.
b. Check the home point, offset, and rotational angle of the coordinate system
corresponding to the G92/G92.1/G68.2/G68.3 command.
c. Check the tool number and the compensation amount of the tool length
compensation command ( G43 ).
d. Check the settings of the 2nd Software Stroke Limit command ( G22 ).
e. Check the values stored in the the persistent variables and R bit, i.g. Macro
@656~@1999、R100~R255、R10000~R10999.
f. For more details, please refer to Registry Data/L Variable List.
2. After completing step 1, following the following step by version :
a. For software version 10.118.40B, 10.118.41 or above, please trigger "reset" to clear
alarm.
b. For other versions, please restart the controller to clear alarm.
3. Way to avoid: Avoid switching the power off during machining. Or, trigger C47 to store the
machining data before switching the power off.

Alarm ID OP-024 Alarm title Machine data file write fail, re-calibrate
before machining

Description Before shutting down controller, the last writing of REGISTRY.DAT or REGISTRY.MIR file is
unsuccessful.

Possible Cause 1. CF card is damaged.

2. REGISTRY.DAT or REGISTRY.MIR files are set as read-only.
3. System file processing device's resource is not sufficient, lead to writing file
unsuccessful.

Solution 1. Scan CF card disk.

2. Check whether machining setting is correct.
3. Reboot controller and driver.

Alarm ID OP-025 Alarm title Machine data file write fail many times,
re-calibrate before machining

Description Before shutting down controller, the accumulated unsuccessful of writing REGISTRY.DAT
or REGISTRY.MIR file exceed 100 times.

Operation Alarm -OP – 15

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Possible Cause 1. CF card damaged.

2. REGISTRY.DAT or REGISTRY.MIR file is set to read-only.
3. System's file processing device resource is not sufficient, lead to writing file
unsuccessful.

Solution 1. Scan CF card disk.

2. Check whether machining setting is correct.
3. Reboot controller and driver.

Alarm ID OP-026 Alarm title Machine data file fault error, re-calibrate before machining and do
scan disk

Description Before shutting down controller, unsuccessful of writing REGISTRY.DAT or REGISTRY.MIR file exceed
100 times continuously happened.

Possible Cause 1. CF card damaged.

2. REGISTRY.DAT or REGISTRY.MIR file is set to read-only.
3. System's file processing device resource is not sufficient, lead to writing file unsuccessful.

Solution 1. Scan CF card disk.

2. Check whether machining setting is correct.
3. Reboot controller and driver.

Alarm ID OP-027 Alarm Title CNC main system axis group to be

executed unselected

Description No CNC main system path is chosen and cycle start triggered.

Possible Cause Please check R21 value:

1. Chosen path not exists or not belongs to CNC main system path.
2. No CNC main system path is chosen (Only happens when R21.11 status is ON).

Solution 1. Check if any logic error when PLC triggers R21 option, which results in the correct
path is not selected successfully.
2. Select an existing CNC main system path via R21.

Alarm ID OP-028 Alarm Title Prohibit CNC main system axis group
switch in machining

Description When CNC is under Not Ready state, change CNC main system path that was going to be
executed and triggers cycle start.

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Alarm ID OP-028 Alarm Title Prohibit CNC main system axis group
switch in machining

Possible Cause Please check R21 value, whether it is different from original process condition.
(Change the chosen CNC main system path that was going to be executed)

Solution Modify R21 to the value in the original machining status, then can continue machining.

Alarm ID OP-029 Alarm Title CNC axis over system support

Description Assign too much axis that belongs to a normal path (Not Loader or auto labeling path).

Possible Cause Refer to following parameter setting, when the axis number of a normal path exist the
limit of system axis number, this alarm will be issued.
1. Pr701~Pr720 *Axial associate axis groups
2. Pr733~Pr734 *Loader axis group
3. Pr737 * Woodworking labeling axis group
For example: Use 21MA, standard configuration is 6 axis. If 8 axis is activated (activate
software option function Option20 [Loader axis number expansion]/ Option37 [auto
labeling axis number expansion]) and configures following parameter settings
1. Pr701~Pr704 sets as 1, number 1~4 axis are first path.
2. Pr705~Pr708 sets as 2, number5~8 axis are second path.
3. Pr733, Pr734 and Pr737 all set as 0, no path is Loader/ auto labeling path.
Therefore system has 8 axis, which over 21MA system's axis number limit.

Solution Check and correct the following parameter settings:

1. Pr701~Pr720 *Axial associate axis groups
2. Pr733~Pr734 *Loader axis group
3. Pr737 * Woodworking labeling axis group

Based on the above example, in case of the 2nd path operation requirements can be
fulfilled with the Loader path, Pr733 set as 2 to specify the 2nd path is the Loader path.
Only 4 axis belongs to a normal path as system axis, when total axis number not exceed
the standard 21MA axis number configuration, alarm can be removed.

Alarm ID OP-030 Alarm Title Debug mode, disable debug mode to

resume normal operation.

Description Active debug mode, Pr3221 set as 1 or 2.

Possible Cause As stated above.

Solution Disable the debug mode, Pr3221 set as 0.

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Alarm ID OP-031 Alarm Title GANTRY robot option not enabled

Descriptio Pr3201 activate robot function, but software option function Option24 is not activate [Cartesian
n Coordinate Robot Type].
(Currently only 10.117 version has this alarm.)

Possible Pr3201 is different from correspond controller’s machine mode.

Cause

Solution 1. Enable Option24 [Cartesian Coordinate Robot Type] for GANTRY type robot.
2. In case of not robot, configure Pr3201 correctly.

Alarm ID OP-032 Alarm Title Mechanism type configuration conflicted

Description Pr3201 Machine Type setting conflicted.

Possible Currently only the following mechanism type support five axis function;
Cause
1. Pr3201 sets as 0, close lathe feature. (Use general milling interface)
2. Pr3201 sets as 1, Lathe Habit Type C.
3. Pr3201 sets as 2, Lathe Habit Type A.
4. Pr3201 sets as 3, Lathe Habit Type B.
Therefore, open both five axis (Pr3001, Pr3101, Pr5501, Pr5601) and other non-lathe/mill
machine tool feature’s mechanism type (Pr3201) at the same time, and alarm will be issued to
inform user.
For example:
1. Activate first group of five axis function (Pr3001 isn’t 0. First path default to use first five
axis kinematic chain) and first path is not lath/mill machine tool attribute. (Pr3201 in
first path is not 0~3)
2. Activate second group of five axis function (Pr3101 isn’t 0. Second path default use
second five axis kinematic chain) and second path is not lath/mill machine tool
attribute. (Pr3201 in second path is not 0~3)
Besides, when activate option software function Option 29 (Four axis dedicated Rotate Tool
Center Point function (4AXRTCP)), however, and option software function Option 12 (Rotate
Tool Center Point (RTCP)) and Option 13 (Feature coordinate function) are not activated, but
sets five axis mechanism parameter Pr3001, Pr3101, Pr5501, Pr5601 as 1~3, and this alarm will
be issued.

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Alarm ID OP-032 Alarm Title Mechanism type configuration conflicted

Solution Only the milling machine supports the 5-axis models. Configure Pr3201 to 0~3, or configure the
mapped 5-axis function parameters (Pr3001, Pr3101, Pr5501 and Pr5601) to 0.
[Note] In the versions after the 10.116.54G and 10.118.0D, the lathe can enable RTCP and is
limited to 200TB-5.
1. Only lathe/mill machine tool supports five axis machine type. Please sets Pr3201 as 0~3,
or sets corresponding five axis function parameter as 0. (Pr3001, Pr3101, Pr5501,
Pr5601)
2. Active RTCP for Lathe 200TB-5. Supported version: 10.116.54G, 10.118.0D or above
versions.
3. Please sets five axis mechanism parameter Pr3001, Pr3101, Pr5501, Pr5601 as 4 or 5, or
please open software option function Option 12 (Rotate Tool Center Point (RTCP)) and
Option 13 (Feature coordinate function).

Alarm ID OP-03 Alarm Do not set machine position during machining

3 Title

Descripti Using C025～and C230～ to set machine position when machining

on

Possible Using C025～ and C230～ to set machine position when machining
Cause

Solution Do not use C025～ and C230～ to set machine position when machining.

Alarm ID OP-041 Alarm Title Machining file inexistent in the

specific path

Description System can’t find ECAM.xml in designated path, so can’t activate cam function.

Possible Cause 1. File name is wrong.

2. File location is wrong.

Solution Check the ECAM.xml.

Alarm ID OP-042 Alarm Title Machining program data error, please

check NC File

Description ECAM.xml file format is wrong.

Possible Cause Self edit ECAM.xml, and format is wrong.

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Alarm ID OP-042 Alarm Title Machining program data error, please

check NC File

Solution Check the ECAM.xml.

Alarm ID OP-043 Alarm Title ECAM group more than 8 groups

Description Too much ECAM group.

Possible Cause Self edit ECAM.xml, sets up too many ECAM groups.

Solution Check the graphic dialog input to ensure the configured number of CAM groups is
appropriate.

Alarm ID OP-044 Alarm Title CAM curves more than 32 lines

Description Too much cam curve line.

Possible Cause Self edit ECAM.xml, sets up too many cam curve line.

Solution Check the graphic dialog input to ensure the configured number of CAM curves is
appropriate.

Alar OP-04 Alarm CAM curve speed planning failed

m ID 5 Title

Desc Fail to plan cam curve speed.

ripti
on

Possi 1. Cam curve design doesn’t match movement parameter.

ble 2. Movement parameter setting is not reasonable.
Caus 3. Doesn’t execute re-read after fixing insertion point through R value.
e

Solut 1. Check if the planned CAM curve line is reasonable under the limit of machine motion
ion configurations.
2. Correct the machine motion parameter within the reasonable range.
3. Re-read R values and set C300 to On.

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Alarm ID OP-046 Alarm Title ECAM – no driven axis name

Description Electronic cam-Can’t find axis name.

Possible Cause Pr321~Pr340 axis name is not set.

Solution Check and correct Pr321~340 setting.

Alarm ID OP-047 Alarm Title Use non self-defined R value or too

many R values.

Description R value used is out of self-defined range or insertion point sets over 100 R value.

Possible Cause 1. Use non self-defined R value.

2. Self-edit ECAM.xml, insertion point sets over 100 R value.

Solution Check ECAM.xml, if the R value of workpiece counts and the insert point are out of user
self-defined range, and whether insertion point used over 100 R value.

Alarm ID OP-048 Alarm Title Curve insert point re-read R value

failed

Description When re-read R value, electronic cam is under coupling mode.

Possible Cause Electronic cam group is under coupling mode.

Solution Release all CAM coupling and set S301~S308 to Off.

Alarm ID OP-050 Alarm Title SRI status error

Description SRI condition abnormal.

Possible Cause Please check the followed SRI alarm, and refer to SRI Alarm -SRI.

Solution Refer to the solution of followed SRI alarm. After resolving the issue, reboot controller
and driver.

Alarm ID OP-051 Alarm Title M3-IO communication error

Description M3-IO communication abnormal and cause watchdog has accumulated over 100
errors.

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Alarm ID OP-051 Alarm Title M3-IO communication error

Possible Cause 1. M3 communication cable is loose.

2. Noise interference.
3. Using the laser cruise function without installing the ADD-on card.

Solution 1. Check if the communication cable is normal.

2. Replace communication cables.
3. Reboot controller and driver.
4. Check whether the laser cruise function is required. If necessary, confirm that
the ADD-on card is installed correctly.

Alarm ID OP-052 Alarm Title M3-IO device status error

Description Controller detects M3-IO device is abnormal through M3 communication.

Possible Cause M3-IO card abnormal.

Solution 1. Check if the M3-IO card is inserted securely.

2. Check the setting of Pr3261~Pr3263.
3. Reboot controller and driver.

Alarm ID OP-053 Alarm Title Serial communication initialization failed

Description When controller fail to communicate with driver.

Possible Cause 1. Driver is abnormal.

2. Driver or controller hardware malfunction.
3. When Pr9 sets as EtherCat communication, and driver is not connected.
4. When Pr9 sets as RTEX communication, and driver is not connected.
5. M3 multi-axis driver, the first station is not set.

Solution 1. Reboot the controller and driver.

2. Replace the driver, if it is not effective, the controller hardware may be
malfunctioned.
3. Connect EtherCAT driver.
4. M2 / M3 initialization error code display on D53, please contact the Syntec OEM and
provide D53 value.
5. Set the first station, or enlarge the set value of Pr3203 (interpolation time).
Note: For EtherCAT communication error, refer to EtherCAT Drive Application Manual..

Alarm ID OP-054 Alarm Title Multi-axis driver initialization failed

Description Multi-axis driver initialization failed.

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Alarm ID OP-054 Alarm Title Multi-axis driver initialization failed

Possible Cause first servo axis function is not activated when using multi-axis driver and cause
initialization failure.
Note: This alarm has be removed in 10.116.36P and above version. Multi-axis driver
don’t have to activate first servo axis.

Solution Activate first servo axis in multi-axis driver, reboot the controller and driver.

Alarm ID OP-055 Alarm Title Drive information reading error

Description Failed to read all drives' information.

Possible Cause 1. Communication between controller and driver is not stable, causing the M3
drive message or EtherCAT drive mailbox communication takes too much time.
2. M3 Drive doesn’t support M3 message communication.

Solution 1. Check the wiring of the communication cable between the controller and the
drive and resolve the causes for unstable communication.
2. If it is M3 network, check if the connected drives support the M3 message
communication.

Alarm ID OP-056 Alarm Title Some axial directions cannot Servo ON.
System cannot operates.

Description When there is axis servo not servo on, cycle start or other manual function is triggered.

Possible Cause 1. When power on, axis doesn’t complete magnetic pole angle detection and cause
servo disabled.
2. Driver power supplication is abnormal or there is driver alarm, and cause servo
change from servo on condition into disabled condition.
3. Driver is malfunction.

Solution 1. After power on, wait for a while then operate the machine.
2. Check if the driver power supply status is normal and if there is driver alarm.
3. Check if the driver is normal.

Alarm ID OP-057 Alarm 【Tool retraction function, hand wheel shift only supports R518,
title R519 set to 0】

Description When using G10.6 toll retraction function, R518, R519 must be set as 0, then user can use MPG
to move.

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Alarm ID OP-057 Alarm 【Tool retraction function, hand wheel shift only supports R518,
title R519 set to 0】

Possible R518, R519 is not 0.

Cause

Solution Set R518, R519 to 0.

Alarm ID OP-058 Alarm Title Burn mode. All I/O connections to servo
is disconnected

Description When controller and driver is burning firmware, user can’t operate driver’s servo axis or
IO device.

Possible Cause Executed controller remote update driver firmware.

Solution Reboot the controller and driver.

Alarm OP-059 Alarm Title Motion control module loading failed. Reinstall software
ID

Descri Fail to load because of controller internal file is lost or destroyed.

ption

Possibl Controller install package is destroyed.

e
Cause

Solutio Download and re-install the controller installation package.

n

Alarm ID OP-060 Alarm Title M3-IO device number configuration

error

Description Controller M3-IO device number setting error.

Possible Cause When using M3-IO device number repeated.

Solution Check if Pr3261~3263 value is repeated.

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Alarm ID OP-061 Alarm Title M3 external device status error

Description Controller M3 external device’s communication condition is abnormal.

Possible Cause 1. M3 communication cable is loose.

2. Noise interference.
3. M3 external device is abnormal.

Solution 1. Check if communication cable is normal.

2. Change communication cable.
3. Check if M3 external device is firmly connected.
4. Reboot controller and driver.

Alarm ID OP-062 Alarm Title Customized IO mapping table

destroyed

Description When using custom IO mapping table, there is error in reading files.

Possible Cause 1. Custom IO mapping table is incomplete, destroyed or missing.

2. Custom IO mapping table version is incompatible with software version.
3. Software 10.118.9 or above version’s custom IO supports SRI. If downgrade after
setting or backup files into older version, there will be version incompatible
issue.
4. Software 10.118.11 or above version’s custom IO supports M3-IO expansion card
with two DA input (Scan in Interpolation time), if downgrade after setting or
backup files into old version, there will be version incompatible issue.
5. Software 10.118.24A, 10.118.25A, 10.118.28N, 10.118.38 or above version’s
custom IO supports single IO setting, if downgrade after setting or backup files
into old version, there will be version incompatible issue.

Solution 1. Enter the IO configuration page, and restore default value, then re-set IO
mapping table.
2. Use Restore function, confirm the backup file is normal and restore.

Alarm ID OP-063 Alarm title 【Custom IO mapping table setting

conflicts】

Description There is conflict in IO point setting when using custom IO mapping table.

Possible Cause Custom IO mapping table I point or O point setting repeated.

Solution 1. Enter IO setting screen, modify the conflicting IO points.

2. Reboot controller and driver.

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Alarm ID OP-064 Alarm Title Configured as custom IO. Review the IO

mapping table.

Description When Pr5 is set to be using custom IO mapping table.

Possible Cause Pr5 set as 100. And change from standard IO into custom IO.

Solution The alarm is used for reminder. Reboot controller and driver to remove alarm.

Alarm ID OP-065 Alarm Title Lasermarking status error

Description Laser marking condition is abnormal.

Possible Cause Please check the followed LaserCtrl alarm. And refer to Serial PLC Axis Alarm –
SERIALPLCAXIS

Solution Refer to the solution of LaserCtrl alarm. After resolving the issue, reboot controller and
driver.

Alarm ID OP-067 Alarm title 【The wireless handheld box device is

abnormal】

Description Wireless handheld box external device’s communication is abnormal.

Possible Cause 1. Wireless transmitting device is unplugged.

2. Wireless transmitting device can’t be read normally by USB.

Solution 1. Check whether the wireless transmitter is loose.

2. Press the Reset button and try to reconnect. If communication is normal, this
alarm can be removed.

Alarm ID OP-068 Alarm title 【The software version does not

support this M3-IO device】

Description 1. Driver’s firmware version doesn’t support hardware information on M3-IO for
controller to identify.
2. Controller’s software version cannot identify M3-IO device on multi-axis driver.

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Alarm ID OP-068 Alarm title 【The software version does not

support this M3-IO device】

Possible Cause 1. Only driver with 2.7.0 or above version support M3-IO device hardware
information; Previous version can’t get hardware information so doesn’t support
all M3-IO device, in order to protect machine operation safety.
2. Controller with 10.118.10 or above version has M3-IO device identification
protection. Besides following hardware, all will issue this alarm to prevent
machine from wrong action.
a. 16I 8O
b. 32I 32O MPG
c. 32I 32O MPG 2DA
3. Pr3261~Pr3263 M3-IO station number setting error.

Solution 1. Please update driver firmware to 2.7.0 and above version.

2. Please contact Syntec OEM, request for the software version that supports the
M3-IO devices and upgrade the software.
3. Change back to the following three M3-IO devices
a. 16I 8O
b. 32I 32O MPG
c. 32I 32O MPG 2DA
4. Refer to Pr3261~Pr3263 *M3-IO Station No and set the M3-IO station
number correctly.

Alarm ID OP-069 Alarm title 【Over axis limit that interpolation

time can support】

Description Total axis number is over the limit that interpolation time can support.

Possible Cause 1. Interpolation time Pr3203 is too small.

2. Axis number setting error.

Solution 1. Interpolation time Pr3203 recommends to set 2000 or lager. Detailed support axis
number please refer to Pr3203.
2. Multi-axis axis number please start setting with x000 (x means station number).

Alarm ID OP-070 Alarm title 【Product doesn’t support Pr9

setting】

Description This product doesn’t support Pr9 setting.

Possible Cause 1. Set Pr9 as 120/121 (RTEX), but hardware doesn’t support it.
2. Set Pr9 as 120/121 (RTEX), but software( versions 10.118.30E, 10.118.32E,
10.118.40I, 10.118.41I, 10.118.45 or above ) doesn’t support it.
3. Pr9 setting error.

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Alarm ID OP-070 Alarm title 【Product doesn’t support Pr9

setting】

Solution 1. Please contact Syntec OEM to know product information.

2. Revert the controller to the version under 10.118.30E, 10.118.32E, 10.118.40I,
10.118.41I or 10.118.45.
3. Refer to Pr9 *Servo board type, set the usable parameter value for the product.

Alarm ID OP-071 Alarm title 【Driver power off, and perform

power off retract】

Description Pr1041~Pr1060 Syntec M3 axial power-off Tool auto retract distance (BLU) is set, when
driver's power is cut off and perform retract action.

Possible Cause 1. power blackout.

2. Main power supply is shut down.
3. RST power supply is cut off.

Solution Confirm RST power supply of driver.

Alarm ID OP-072 Alarm title 【System has performed power-off

retract】

Description System has performed power-off retract.

Possible Cause Detect Syntec M3 driver power-off abnormally.

1. Parameter Pr1041~Pr1060 has setting retract value.
2. Syntec M3 driver supports power-off retract function.

Solution After confirm power supply, reboot controller and driver.

Alarm ID OP-073 Alarm title 【Pr3816 is changed. Tool compensation

value will be cleared after reboot.】

Description Controller has detected that Pr3816 is changed. Prompt user after reboot controller and
driver, tool compensation value will be cleared.

Possible Cause 1. User has modified Pr3816.

2. Modified Pr3816 when import/restore parameter.

Solution 1. Set Pr3816 back to initial setting value before reboot controller and driver, and
tool compensation won’t be cleared.
2. Reset to remove alarm.

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Alarm ID OP-074 Alarm title 【Tool compensation value is cleared.

Please reset it.】

Description Reboot controller and driver after modified Pr3816, tool compensation value is cleared.
Please reset it.

Possible Cause 1. User has modified Pr3816.

2. Modified Pr3816 when import/restore parameter.

Solution 1. Reset tool compensation value.

2. Reboot controller and driver to remove alarm.

Alarm ID OP-075 Alarm title 【Wireless handheld box packet is lost】

Description Wireless handheld box packet has lost over 100 times in 10 minutes.

Possible Cause Wireless receiving device doesn’t receive correct handheld box packet.

Solution 1. Confirm wireless receiver antenna has been installed and faces up.
2. Handheld box and receiver distance must be shorter than 10 meter and no obstacle
in between.
3. Increase wireless receiver noise resistant ability. i.e. add magnetic ring.
4. Separate wireless receiver's USB cable and power cable.

Alarm ID OP-076 Alarm title 【Wireless handheld box packet CRC is

abnormal】

Description Wireless handheld box packet CRC has abnormal check over 100 times in 10 minutes.

Possible Cause Wireless receiver has noise interference.

Solution 1. Confirm wireless receiver antenna has been installed and it faces up.
2. Handheld box and receiver distance must be shorter than 10 meter and no
obstacle is in between.
3. Increase wireless receiver noise resistance ability. i.e. add magnetic ring.
4. Separate wireless receiver's USB cable and power cable.

Alarm ID OP-077 Alarm title 【Driver parameter read and write

permission has changed.】

Description Driver parameter read and write permission has changed. Please reboot controller and
driver to read driver parameter.

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Alarm ID OP-077 Alarm title 【Driver parameter read and write

permission has changed.】

Possible Cause 1. Connected driver parameter read and write permission isn’t fixed. It depends on
driver parameter.
2. System detects driver parameter read and write permission isn’t complete open,
and will automatically activate read and write permission.

Solution Wait for a while after power on, reboot controller and driver to remove alarm.
Note: Some brands’ driver need to wait for driver to save parameter. And each brand's
saving time needed is different. If user cut off power too early, the alarm may still exist. It
is recommended to wait for one minute.

Alarm ID OP-078 Alarm title 【Unexpected Error】

Description Controller detects unexpected error.

Possible Cause An unexpected condition appears.

Solution Please contact Syntec OEM.

Alarm ID OP-079 Alarm title 【Assigned connect device doesn’t

exist.】

Description Can’t find assigned connect device.

Possible Cause 1. Controller network card doesn’t exist.

2. EnIP Macro program assigned ‘Network card number’ or ‘Slave ID’ is incorrect.

Solution 1. Please contact Syntec OEM.

2. Check EnIP Macro program assigned ‘Network card number’ or ‘Slave ID’
whether is correct.

Alarm ID OP-080 Alarm title 【Driver initialize. Take too much time
to pre-read.】

Description Controller can’t communicate with driver normally, or driver parameter takes too much
time to pre-read.

Possible Cause 1. Controller can’t communicate with driver normally.

2. A critical alarm on the drive caused the initialization to fail.
3. Take too much time to read driver parameter.

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Alarm ID OP-080 Alarm title 【Driver initialize. Take too much time
to pre-read.】

Solution 1. Reboot controller and driver.

2. Solve all drive critical alarms.
3. Decrease Pr3202 interpolation time, then reboot controller and driver.
4. Please contact Syntec OEM.

Alarm ID OP-081 Alarm title 【ATC has an important alarm】

Description ATC (auto tool change) has an critical alarm, CNC and ROT will stop to avoid machine
crashing.

Possible Cause ATC process cannot be performed successfully, ATC has an critical alarm.

Solution After troubleshoot ATC alarm, Reset to remove alarm.

Alarm ID OP-082 Alarm Title 【ESI file read failed】

Description Abnormal to read the ESI file imported by the user.

Possible Cause 1. User imports more than ESI files

Solution 1. Delete ESI file user imported with SA.

2. After deleting ESI file, must re-import ESI file to communicate with corresponding
EtherCAT driver.

Alarm ID OP-083 Alarm Title 【Minimum effective interpolation time is

2ms on dual core systems】

Description The minimum effective interpolation time is 2ms on dual core systems. If the value of
Pr3203 is set below 2,000,
the controller will run as if it were 2,000.

Possible Cause The value of Pr3203 is less than 2,000.

Solution Modify the value of Pr3203 so that it is NO LESS THAN 2,000 and reboot the controller
and the driver.

Alarm ID OP-084 Alarm Title 【PLC.lad abnormal】

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Description When the system loads the PLC ladder diagram, the file is found abnormal.

Possible Cause 1. PLC.lad not exist.

2. PLC ladder diagram's execution line number more than 4000 lines (not
include notation line numbers).

Solution 1. Re-import PLC.lad and reboot controller.

2. PLC ladder diagram's execution line number should not exceed 4000 lines
(not include notation line numbers).

Alarm ID OP-085 Alarm Title 【PLC ladder diagram syntax error】

Description When the system loads the PLC ladder diagram, the file is found syntax error.

Possible Cause PLC ladder diagram syntax error.

Solution 1. Re-import correct PLC.lad and reboot controller.

2. Correct PLC ladder diagram in edit mode, and reboot controller.

Alarm OP-089 Alarm Title Register of subscribed channel located in system

ID reserved area

Expla The initial register of subscribed channel is set in the system reserved area.
natio
n

Possi 1. The initial target register R(n) of subscribed channel is set to CNC system interface area.
ble C
ause

Soluti 1. Assign the correct register

on

Alarm OP-090 Alarm Title Information setting error of subscribing channel

ID

Descr Information setting error of subscribing channel when applying specific functions.
iption

Possi 1. When applying the subscribing channel as dual feedback inspection function, the
ble C corresponding channel data is not position feedback (includes position feedback, controller
ause monitoring position feedback, controller monitoring 2nd position feedback)

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Soluti 1. Please check if the subscribing channel data set by the axis card port number corresponding to
on Pr241~Pr260 axis dual feedback is position feedback.

Alarm ID OP-091 Alarm title 【System has serious error before

the previous power off, re-
calibrate before machining】

Description The controller detected a serious error in the system before the previous power off.

Possible Cause The system has an unexpected error before the previous power off.

Solution 1. Check whether machining setting data is correct.

2. Reboot controller and driver.
3. Please contact Syntec OEM, to confirm the cause of the serious error before the
previous power off.

Alarm ID OP-094 Alarm title 【Setpoint Axis major alarm

occurred】

Description Setpoint Axis has major alarm, CNC will stop to avoid machine crashing.

Possible Cause Setpoint Axis has alarm or drive alarm.

Solution After clearing Setpoint Axis alarm and drive alarm, this alarm will be cleared.

Alarm ID OP-095 Alarm title 【System has serious exception, please

reboot the system】

Description The controller detected a serious error in the system, please reboot system immediately.

Possible Cause The system has an unexpected error, that will cause system instability.

Solution Reboot controller and driver.

Alarm ID OP-096 Alarm title 【Loader axis group use non Syntec
M3 drive】

Description The axis of loader axis group (Pr733, Pr734) can use only Syntec M3 drive or virtual axis.

Possible Cause The axis of loader axis group is not Syntec M3 drive and virtual axis.

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Solution The axis of loader axis group change to use Syntec M3 drive or modify parameter Pr21~
to be virtual axis.

Note: OP-096 support version: 10.118.48Y, 10.118.52S, 10.118.56M, 10.118.60G, 10.118.66A and earlier.

Alarm ID OP-097 Alarm title 【Independent axis group (Pr741=1)

check error】

Description When Pr741 is 1, the system will make axis group, which specified by Pr733~ and Pr737,
into independent axis group. Furthermore, the system will check the axis, which is
belonged to independent axis group, to inhibit "one axis for multiple axis groups", "axis
exchange" and "axis coupling" setting. The independent axis group is also inhibited to
use setpoint axis.

Possible Cause 1. Pr741 is set accidentally as 1.

2. When Pr741 is 1, the axis of independent axis group is also belonged to another axis
groups.
3. When Pr741 is 1, the "axis exchange" and "axis coupling" parameter is set to axis of
independent axis group.
4. When Pr741 is 1, there is at least one setpoint axis that is belonged to independent
axis group.

Solution 1. Pr741 is set to 0.

2. Check Pr701~ setting and confirm the axis of independent axis group is only used by
an unique independent axis group.
3. Check Pr3721~, Pr3821~ setting and make sure the axis ID can not specify axis of
independent axis group.
4. Check the setting of 【*Belonging to axis group ID】 of setpoint axis parameter, which
can not use independent axis group ID.

Alarm ID OP-098 Alarm title 【The version of the serial parameter

file is incompatible】

Description The serial parameter definition file placed during the driver
update is incompatible.

Possible Cause The driver firmware version does not match the controller
version.

Solution 1. Update the driver firmware version to the controller

compatible version.
2. Update the controller software version to the driver
compatible version.

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Alarm ID OP-099 Alarm Title 【Illegal Setting for Independent Axis

Groups (Pr732=2)】

Description If Pr732 is set to 2, the following restrictions apply ：

1. Except that Pr742 is set to 1, one axis can only be associated to ONE axis group.
2. Inter-Axis Group use of the following functions are NOT allowed:
a. Axis Exchange.
b. Axis Coupling.
c. ECAM.

Possible Cause 1. Pr732 is unexpectedly set to 2.

2. When Pr732 is set to 2, Pr742 is not set to 1, and at least one axis is assigned to
multiple axis groups (Pr701~).
3. When Pr732 is set to 2, there exists inter-axis group use of the following functions:
a. Axis Exchange.
b. Axis Coupling.
c. ECAM.

Solution 1. Modify Pr732 so that it is not equal to 2.

2. Modify Pr701~ so that each axis belongs uniquely to ONE axis group.
If the axis needs to be used among multiple axis groups, change Pr742 to 1 and
use it as a roaming axis.
3. Modify Pr3721~, Pr3821~ so that there is no inter-axis setting.
4. Check and modify the setting of ECAM so that there is no inter-axis setting.

Alarm ID OP-099 Alarm Title 【Illegal Trigger of Halted Point

Return】

Description When the axis group independent function is turned on (Pr732 is set to 2), if multiple
axis groups execute custom pause point return at the same time,
Then only the axis group that first triggered the return of the custom pause point can be
executed correctly. The rest of the axis groups will not be executed (will not be cyclically
started).

Possible Cause When the axis group independent function (Pr732 is set to 2) and the custom pause
point return function (Pr3852 is set to 1) are both enabled,
Simultaneously trigger multiple axis groups to execute custom pause point return.

Solution After the execution of the axis group that first triggered the return of the custom pause
point is completed, the cycle start of other axis groups is triggered again.

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Alarm ID OP-101 Alarm Title 【EtherCAT-IO communication error

】

Description EtherCAT-IO communication is abnormal continuously for over 10 ms.

Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Cause 1. EtherCAT communication cable is loose.

2. Noise interference.

Solution 1. Check if the communication cable is normal.

2. Replace communication cables.
3. Reboot controller and IO device.

Alarm ID OP-102 Alarm Title 【EtherCAT devices exceeds the number

of supported stations】

Description EtherCAT devices connected in series exceeds the number of stations supported by
controller.

Possible Cause More than 16 EtherCAT devices are connected in series.

Solution Please reduce the number of EtherCAT device stations connected in series.

Alarm ID OP-103 Alarm Title 【Drivers connected don't support

SPA3.0】

Description The current configuration of controller and drivers don't support SPA3.0.

Possible Cause Controller doesn't connent any Syntec driver or software version of Syntec driver is
lower than 4.4.0, 5.2.2.

Solution 1. If there is no Syntec driver connected: change Pr3850 to be 0, use SPA2.0 instead.
2. If there is a connected Syntec driver: update software of Syntec driver to 4.4.0,
5.2.2 or higher.

Alarm ID OP-104 Alarm Title 【Inclined Axes control configure

failed】

Description Configuring inclined axes control fails.

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Alarm ID OP-104 Alarm Title 【Inclined Axes control configure

failed】

Possible Cause 1. Inclined axis or orthe axis's axis type is rotary axis.
2. Inclined axis or orthe axis is assigned to different coordinate or multiple
coordinates.
3. Inclined axis or orthe axis is actived axis exchange function.
4. Inclined axis or orthe axis is actived roaming axis function.
5. Inclined axis or orthe axis is actived axis coupling function.

Solution 1. Please modify Pr221~, and assign inclined axis or orthe axis's axis type is linear
axis.
2. Please modify Pr701~，and assign inclined axis and orthe axis are same single
coordinate.
3. Please modify Pr3721~ so that inclined axis or orthe axis isn't actived axis
exchange.
4. Same as no.2 suggestion，when inclined axis and orthe axis are assigned same
single coordinate, it don't deal with as roaming axis.
5. Please modify Pr3821~ so that inclined axis or orthe axis isn't assigned axis

2.1 Controller Model Axial Port Number Setting List

Note: Below chart version is based on 10.116.38N, 10.116.54L, 10.118.0G, 10.118.7 and above, olde version may be
slightly different.

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Model Pulse M2 M3 ECAT RTEX Virtu

al
Axis
Single Axis Multi-
Axis

7MA/7TA - - 1~16, 21~22 1000~101 1~9 - 17~1

(Note 2*) 0 (Note 3*) 8
60PA/60PC/60PE
2000~201
81R-SCARA/81R-
0
Delta/81R-Gantry
....
6TD-E
16000~16
70SB
010
FC-B/FC-B-5
60DB(FC Type)
60WA(FC Type)
71SA
60CB
60WB
600WA
72BA/720BA

HC-7C - - 1~16, 21~22 1000~101 1~9 1~16 (Note 17~1

(Note 2*) 0 (Note 3*) 7*) 8
HC-8C/HC-10C/
HC-15C 2000~201
0
HC-8C-5/HC-10C-5/
HC-15C-5 ....
HC-8E/HC-10E/ 16000~16
HC-15E 010
HC-80MI
22MA/22TA/22TB
220MA/220MB/
220TB
220MA-5/220MB-5/
220TB-5

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Model Pulse M2 M3 ECAT RTEX Virtu

al
Axis
Single Axis Multi-
Axis

6TD-H 19 (Note 4*) 1~16 1~16, 21~22 1000~101 1~9 - 17~1

(Note 2*) 0 (Note 3*) 8
70CB/70CB-5
2000~201
0
....
16000~16
010

6MD-H 19 (Note 4*) 1~16 1~16, 21~22 1000~101 1~9 1~16 17~1
(Note 2*) 0 (Note 3*) (Note 7*) 8
21MA-H/21TA-H/
21TB-H 2000~201
0
210MA-H/210MB-
H/210TB-H ....
210MA-H5/210MB- 16000~16
H5/210TB- 010
H5/610MA-H5
610WA-H/610WB-H

6MA-E/6MB-E/6TA- 19 (Note 4*) - 1~16, 21~22 1000~101 1~9 1~16 17~1

E (Note 2*) 0 (Note 3*) (Note 7*) 8
21MA-E/21TA-E/ 2000~201
21TB-E 0
6GA-E/ 21GA-E ....
210MA-E/ 210MB- 16000~16
E/ 210TB-E 010
210MA-E5/ 210MB-
E5/ 210TB-E5/
610MA-E5

HC-80GM - - 1~16, 21~22 1000~101 - - 17~1

(Note 2*) 0 8
70CA
2000~201
80S
0
60DB(SCD Type)
....
60WA(SCD Type)
16000~16
010

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Model Pulse M2 M3 ECAT RTEX Virtu

al
Axis
Single Axis Multi-
Axis

6D 19 (Note 4*) 1~16 - - - - 17~1

8
21MA/21TA/21TB
HC-8B/HC-10B/
HC-12B/HC-15B
60PB
21MA-X/21TA-X/
21TB-X
200MA/200MB/
200TA/200TB
200MA-X/200MB-X/
200TA-X/200TB-X
200MA-X5/200MB-
X5

20MA-R / 20TA-R 19 (Note 4*) - - - - 1~16 17~1

8

FC-A 1~4 - - - - - 17~1

8
60CA

HC-8S 1~7 - - - - - 17~1

8
3TA/3TS
6MA/6TA/6CA/
6MB/6TB/6CB/6B-
GG
11MA//11TA
HC-8A/HC-10A/
HC-12A/HC-15A

11MB/11TB 1~11 - - - - - 17~1

8

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Model Pulse M2 M3 ECAT RTEX Virtu

al
Axis
Single Axis Multi-
Axis

10MA/10TA/10MC/ 1~5 - - - - - 17~1

10TC/10MD/10TD/ 8
10ME/10TE/10MF/
10TF
11MA-X/11TA-X
EZ

10MB/10TB 1~10 (Note - - - - - 17~1

5*) 8
11MB-X/11TB-X

Super/Super-X/ 5 * Axis Board - - - - - 17~1

Super-X5 Number (Not 8
e 6*)

Note 2: Only version 10.118.3 and above support 21~22 setting.

Note 3: List the current maximum number of axis that can be connected by one single brand. For the number of
axis that can be connected by each brand, refer to EtherCAT Communication Development Progress..
Note 4: this pulse port is SP port.
Note 5: please check 10MB/10TB Pr13 needs to set as 2.
Note 6: Refer to Pr13 Number of servo card for axis board number detail setting.
Note 7: List the current maximum number of axis that can be connected by one single brand. For the number of
axis that can be connected by each brand, refer to RTEX Driver Application Manual..

2.2 OP-001 Axis board parameter setting error or abnormal hardware

Alar OP-001 Alarm Title Axis board parameter setting error or abnormal hardware
m ID

Descr Controller does not detect the hardware interrupt signal

iptio (old axis board: one interpolation interval sends one signal. new axis board: 0.5ms sends one signal.)
n

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Possi 1. Controller parameters setting error.

ble 2. CPU BIOS setting error.
Caus 3. Axis board error or DIP switch setting error.
e 4. Axis board and ISA SLOT have poor contact or axis board oppressed ISA SLOT.
5. Memory too low (less than 1MB).
6. Controller failed to establish communication with the drive (other than Yaskawa, Syntec).
(Other driver brand's manufacturer code must be able to read via the communication
command, the model format must be start with "S3P_")

Solut 1. Check whether controller Pr1 *Motion board base address setting is set according to hardware
ion specifications (refer to application manual parameter explanation).
2. Check whether BIOS' IRQ11 setting is Legacy ISA.
3. Check DIP switch of axis board.
4. Check if the 1st axis board's disconnection signal ISR has short circuit (other axis boards must
open).
5. Replace the Axis board to avoid the poor contact due to dirt and foreign foreign debris between
axis board and ISA slot.
6. If fail to set up communication, please ask driver vendor to contact with Syntec OEM if needed,
and will cooperate to fix driver software.

2.3 OP-002 Parameter storage access failure, system halt

Alarm ID OP-002 Alarm Title Parameter storage access failure,
system halt

Description System fails to set up PARAM.DAT and PARAM.LKN.

System parameter file name is PARAM.DAT. And will save in \DiskC\OpenCNC\Data.
System parameter backup file name is PARAM.LKN, and will save in
\DiskC\OpenCNC\LKN.
When CNC can’t find or both normally use and backup system parameter file are
damaged while booting, system will reset these two files according to parameter
default.
Note:
If system is x86, \DiskC is in first piece of CF card;
if system is ARM, \DiskC is in first piece of Flash.

Possible Cause 1. x86 System: 1st peice of CF card is out of action.

2. ARM System: 1st piece of Flash is out of action.

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Solution x86 System:

1. Unplug controller first CF card, and plug CF card’s card reader into personal
computer. Execute driver repairmen to CF card on personal computer and recopy
backup parameter PARAM.DAT into controller dictionary in
\DiskC\OpenCNC\Data.
2. Change first CF card. (Please notice first piece of CF card need to install boot
system and CNC core software.)
ARM System:
1. Please contact Syntec OEM.

2.4 OP-003 Parameter storage access failure, system halt

Alarm ID OP-003 Alarm Title Parameter storage access failure,
system halt

Description System fail to set up REGISTRY.DAT、REGISTRY.LKN and REGISTRY.MIR.

Process data file name when use normally is REGISTRY.DAT, exist in dictionary on
\DiskA\OpenCNC\USER.
First backup process data file name when is REGISTRY.LKN, exist in dictionary on
\DiskA\OpenCNC\LKN.
Second backup process data file name when is REGISTRY.MIR, exist in dictionary on
\DiskA\OpenCNC\MIR.
When it can’t find or both normally use and backup system parameter file are damaged
at boot time, system will reset these three files according to parameter default.
Note:
If system is x86, \DiskA is in first piece of CF card.
Is system is ARM, \DiskA is in first piece of Flash.

Possible Cause 1. x86 system: second CF card malfunction.

2. ARM system: second Flash card mulfunction.

Solution 1. x86 system: If alarm kept happening, please backup user data into new CF card
and change the second piece of CF card.
2. ARM system: If alarm kept happening, please backup user data and format DiskA
then restore user data.

2.5 OP-004 Machining data loss, re-calibrate before machining

Alarm ID OP-004 Alarm Title Machining data loss, re-calibrate before
machining

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Description Once booted, controller will re-load the system registry file backed up before last power
off into memory. After loading, if controller discovers the last shutdown state is busy or if
the register file and the first backup file are damaged, one alarm will be sent to the user.
The name of registry file is REGISTRY.DAT, saved with file path D:\CNC\USER. The first
backup registry file is REGISTRY. MIR, saved with file path D:\CNC\ MIR. The second
backup file of registry is REGISTRY. LKN, saved with file path D:\CNC\ LKN
Note:
If system is x86, DiskA is in first piece of CF card.
If system is ARM, DiskA is in first piece of Flash.

Possible Cause 1. Shut down or power off controller in busy state.

2. File REGISTRY.DAT is damaged.
3. x86 system : second piece of CF card is broken. ARM system : second piece of
Flash is broken.

Solution 1. If all machining data is confirmed to be normal, cut off power and reboot
controller and driver to clear alarm.
2. x86 system: If alarm kept happening, please backup user data into new CF card
and change the second CF card.
3. ARM system: If alarm kept happening, please backup user data and format DiskA
then restore user data.

2.6 OP-005 I/O transmission error

Alarm ID OP-005 Alarm Title I/O transmission error

Description When PIO5 of Watch Dog fails, the system will display warning

Possible 1. Pr5 setting doesn’t match hardware structure, for example:

Cause a. 22A doesn’t dispose HK adapter plate.
b. 10B/10F doesn’t configure two RIO when Pr5=8.
2. IO relative module (PIO5/RIO) malfunction.
3. Not supplied external 24V Voltage to RIO or RIO cable malfunction.
4. Motherboard overheats (Check System Data No. 39)
5. Controller ground cable is influenced by noise.
6. Motherboard malfunction.

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Solution 1. Set correct Pr5 parameter value according to hardware configuration.

2. Change IO relative model (PIO5/RIO).
3. Supply power to RIO correctly and check RIO cable.
4. Check if electic cabinet fan works normally.
5. Check machine has grounding correctly.
6. Change Motherboard
7. If HK adapter board is not used, please refer to custom I/O comparison table
manual. Set Pr5 to 100 and set IO point (HK, MPG, PANEL-EX) on adapter board
to disable (-1).
8. According to 7. If RIO is not used, please sets RIO point to disable. (-1)

2.7 OP-006 Permanent storage data CRC check failure, re-calibrate

before machining
Alarm ID OP-006 Alarm Title Permanent storage data CRC check
failure, re-calibrate before machining

Description IO card hardware error.

Possible 1. IO card malfunction.

Cause 2. Fram CRC error.
3. Fram has not initialized.
4. For 10F, 200 Series controller restore backup data when CRC error.
5. Wrong setting of DIP switch when using two pieces of PIO5.

solution 1. Change IO card.

2. Please upgrade to 10.112.95, 10.114.29 or later version.
3. Reboot controller and driver.
4. Correctly set PIO5 dip switch.

2.8 OP-007 Low memory, memory space is less than 1M

Alarm ID OP-007 Alarm title Low memory, memory space is less
than 1M

Description System memory less than 1MB.

Possible Developer designed controller HMI with too much components, graphs or pictures, and
Cause leading to memory less than 1MB.

Solution Designing controller HMI need to reduce excessive components. Use effective variable
and component can avoid consuming too much memory.

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2.9 OP-008 Fatal low memory, memory space is less than 100K
Alarm ID OP-008 Alarm title Fatal low memory, memory space is
less than 100K

Description System memory is less than 100k.

Possible Cause Developer designed controller HMI with too much components, graphs or pictures, and
leads to memory less than 100 KB.

Solution Reduce excessive components when designing controller HMI. Use effective variable and
component can avoid consuming too much memory.

2.10 OP-009 The Interpolation calculation time exceeds 30ms

Alarm ID OP-009 Alarm title The Interpolation calculation time
exceeds 30ms

Description The Interpolation calculation time is more than 30 ms.

Possible Cause Too much calculation during interpolation process, which exceeds system loading.

Solution Please contact Syntec OEM.

2.11 OP-010 Axis Group setting error

Alarm ID OP-010 Alarm title Axis Group setting error

Description When no axis belongs to CNC main system path.

Possible Cause Parameter setting error

Ex: Assume that the machine exists XYZ axis, each associated axis group is set as
follows:
Pr701=1, Pr702=4, Pr703=4, and Pr731=3.
CNC main system path has first path, second path and third path. But without axis
belongs to second path, controller will issue this alarm.

Solution Please check Pr701~Pr720 axis affiliated path and Pr731 CNC main system path
number setting value.

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2.12 OP-011 Pause point offset error

Alarm ID OP-011 Alarm title 【Pause point offset error】

Descripti When use multi-path in machining, with axis belongs to Plural path in different workpiece
on coordinate system. If user operators inappropriately, when modifying workpiece coordinate during
block stop, axis offset will be different in each path. This condition will cause controller system
can’t send out correct moving command.

Possible 1. When changing axis workpiece coordinate system, user doesn’t revise that axis all affiliated
Cause path.
2. When changing all axis affiliated paths’ workpiece coordinate, each affiliated changing
value is different.

Solution 1. Please make sure affiliated path, that axis’s workpiece coordinate system all changed.
(Refer to Pr701~Pr702 axis affiliated path)
2. Please make sure that axis workpiece coordinate system revision value will all be the same
in different affiliated path.

2.13 OP-012 CF card set by Pr3219 error，check CF card or system

setting value
Alarm ID OP-012 Alarm title CF card set by Pr3219 error，check
CF card or system setting value

Description When CNC uses Dos, if we set Pr3219 equal to 3 and second CF card (user data) is not
inserted, system mis-used REGISTRY.DAT data in order to avoid CF card malfunction.

Possible Cause 1. The system doesn’t have the 2nd CF card or cannot read the 2nd CF card.
2. The system has two CF cards, but both CF card has only one partition disk.

Solution 1. Check whether the 2nd CF card exists or there is CF card reading error.
2. Set the first card to the default state, which is having wo partition disks condition.
3.Set parameter 3219 to 0 and all use C:

2.14 OP-013 Software version and model can't driver hardware, call your
vender!
Alarm ID OP-013 Alarm title Software version and model can't driver hardware,
call your vender!

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Description Controller installed software version that hardware doesn’t support. Before eliminating
alarm, if user move the machine, controller will issue following error alarm.

Possible 1. Hardware configuration does not support dual-core function.

Cause 2. EEPROM information error.
3. Servo type( Pr9 ) setting error.
4. FPGA bin file does not exist.
5. Fail to load FPGA bin file.
6. Cannot recognize Hardware ID.

Solution 1.Please contact and provide backup file to Vendor-Syntec.

2.Please contact and provide backup file to Vendor-Syntec.
3.Please check Servo type( Pr9 ) value is correct.
4.Please contact and provide backup file to Vendor-Syntec.
5.Please contact and provide backup file to Vendor-Syntec.
6.Please contact and provide backup file to Vendor-Syntec.

old version ( before 10.118.86 )

Alarm ID OP-013 Alarm title Software version and model can't driver
hardware, call your vender!

Description Controller installed software version that hardware doesn’t support. Before eliminating
alarm, if user move the machine, controller will issue following error alarm.

Possible Cause 1. Controller install software version that hardware doesn’t support.
a. EZ milling machine doesn't support version after 10.114.
b. 10A/B doesn't support version after 10.116.10.
c. 20A/B doesn't support version after 10.116.10.
d. Software doesn't support the FPGA device.
e. Pr9 *Servo board type doesn't support the FPGA device.
2. Controller has changed both motherboard or CF card and IO card at the same
time, so it causes hardware information incompatible. Machine code dropped to
EZ so it can’t support original software version.

Solution 1. Install software version that hardware supports.

a. EZ milling machine standard configures 10.112 version. If user want to use
higher version, user need to open software option function Option1
[EZ2/3/4 upgrade 10A software function].
b. 10A/B because of memory issue, if user wants to use higher version,
recommend to change into 10F.
c. 20A/B because of memory issue, if user wants to use higher version,
recommend to change into 200A/B.
d. Please contact and provide backup file to Vendor-Syntec.
e. Please contact and provide backup file to Vendor-Syntec.
2. Please contact Vendor-Syntec to solve hardware information incompatible
problem and reset controller serial code.

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2.15 OP-014 WinCE option not enabled, call your vender!

Alarm ID OP-014 Alarm title WinCE option not enabled, call your
vender!

Description Controller installs WinCE version software, and WinCE function option is not activated,
so axis card can’t send command which cause the controller issue following error alarm
after machining start.

Possible Cause Option software function Option2. "Controller upgrades WinCE system" is not activated.

Solution 1. Re-install Dos version.

2. Please contact Syntec OEM, to open option software function Option2 "Controller
upgrades WinCE system"
3. Super controller doesn’t have this error.

2.16 OP-015 The output contacts are overloaded; please check for any
abnormal wiring
Alarm ID OP-015 Alarm title 【The output contacts are overloaded;
please check for any abnormal wiring】

Description Controller detects PLC O point overloading.

Sixteen O point as a group. When one O point in that group overloads 350 mA will send
out alarm of O point in that range is overloading.

Possible Cause 1. Loads more than 350mA.

2. Output connection point is short circuit.
3. Machine has electricity leakage
4. machine loading device is aged.

Solution 1. Verify load power consumption.

2. Verify that the output is not short-circuited.
3. Machine grounding.
4. Replace load equipment for testing.

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2.17 OP-016 Straightness compensation function configuration error

Alarm ID OP-016 Alarm Title Straightness compensation function configuration error

Descripti Straightness accuracy offset function current supplies at most five groups of moving axis and
on offset axis setting.
In each group, the compensation position of the "at least two and at most twenty" moving axis and
the corresponding offset axis' compensation amount must be entered.
Therefore, when the system detects that the straightness compensation function parameter
setting error, the controller issues this alarm.

Possible 1. Multi groups of moving axis are corresponding to same offset axis simultaneously.
Cause 2. Moving axis is also offset axis.
3. Activate straightness accuracy offset’s moving axis and offset position descends.
4. Activate straightness accuracy offset’s moving axis and offset position is less than two
positions.

Solution 1. Check Pr1481~Pr1490 Straightness offset moving axis number and compensating axis
number
a. map multiple sets of moving axes to different offset axis.
b. configure moving axis not as an offset axis.
2. Check Pr7001~Pr7025 Straightness offset moving axis position and Pr7051~Pr7125*
Position of each group’s compensation point in moving axis pitch compensation form
a. fill in increasing compensation position order.
b. fill in at least two and at most twenty compensation positions.
3. Expand 2D linear compensation function (20%), supported versions: 10.118.12E, 10.118.15.

2.18 OP-017 Port number or I point mapped to handwheel error

Alarm ID OP-017 Alarm Title Port number or I point mapped to
handwheel error

Description Pr2021~Pr2027 setting error.

Possible Cause 1. Pr2021~Pr2030 *Port number or register number for MPG port number setting is
not supported.
2. Pr2024~Pr2027 *Continued I-Bit no. for MPG two continues I points setting is not
supported.
3. Pr13 *Number of servo card setting error.

Solution 1. Refer to the description in the manual for correct configurations according to the
controller code.
2. Check whether Pr13 *Number of servo card setting is correct or not.

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2.19 OP-018 Port configuration error

Alarm ID OP-018 Alarm Title Port configuration error

Description Pr21~Pr40 * Axis corresponding axis card port number or Pr1621~Pr1630 Axis ID or Port
Number for Spindle setting error.
Serial PLC Axis, ROT port number setting error.
Pr3261~Pr3263 *M3-IO Station No setting error.

Possible Cause 1. Pr21~Pr40 axis port number setting is not supported.

2. Pr21~Pr40 axis port number setting is repeated, only number 17, 18 (virtual
axis) can be repeated.
3. When using variable-frequency spindle (Pr1791~Pr1800 sets as 0),
Pr1621~Pr1630 spindle port number setting is not supported.
4. When using SRI DA spindle (Pr1791~Pr1800 sets as 7), Pr1621~Pr1630 register
number setting is not at User-defined
5. Serial Bus controller uses variable-frequency spindle (Pr1791~Pr1800 sets as 0).
Variable-frequency spindle port number (Pr1621~Pr1630) can’t have conflict
with other serial bus controller port number.
6. Pr3261~Pr3263 port number setting has conflict with axis (Pr21~Pr40,
Pr1621~Pr1630).
7. Serial PLC axis and ROT port number is not supported.
8. Pulse controller which is 10.116.54L, 10.118.0G, 10.118.7 and above version, if
port number hardware setting is not supported, this alarm will be triggered.
9. Pr13 *Number of servo card setting error
10. The servo drive does not support Channel Subscription function.
11. The servo drive supports Channel Subscription function, but the corresponding
subscribed information is not supported.
12. The servo drive setted for Channel Subscription function is unconnected.
13. For Linux system controller which is 10.118.74H, 10.118.82F, 10.118.86A,
10.118.87 and above version, inverter spindle does not support setting spindle
port number(Pr1621~) to 20.
Note: Port number setting can refer to Controller Model Axial Port Number Setting List.

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Alarm ID OP-018 Alarm Title Port configuration error

Solution 1. Refer to the Description in the parameter manual to configure the correct port
number.
2. Configure the port number in Pr1621~Pr1630 which is not conflict with other
serial servo ports, set to 19 is recommended.
3. When using SRI DA spindle (Pr1791~Pr1800 sets as 7), configure the port
number in Pr1621~Pr1630 in User-defined region.
4. Check whether Pr3261~Pr3263 and Pr21~Pr40, Pr1621~Pr1630 conflict with
each other, and correct the conflict.
5. For pulse controller version 10.116.54L, 10.118.0G, 10.118.7 and above, if user
wants to use virtual axis, please set as 17/18, or use G10 L800 to specify the
virtual axis.
6. Check if Pr13 *Number of servo card is set correctly.
7. Check if the parameter setting for Channel Subscription function is set
correctly.
8. For Linux system controller which is 10.118.74H, 10.118.82F, 10.118.86A,
10.118.87 and above version, please check that spindle port number(Pr1621~) is
not 20. Use 17~19 instead.

2.20 OP-019 Prohibit to switch the metric and imperial systems in

machining/not ready state
Alarm OP-019 Alarm Prohibit to switch the metric and imperial systems in machining/not
ID Title ready state

Descrip When system is Busy or Not Ready, can’t switch into Metric and Imperial units via HMI operation.
tion

Possibl When system is Busy or Not Ready, switch into Metric and Imperial units via HMI operation.
e Cause

Solutio Avoid to switch the metric and imperial systems in Busy or Not Ready state via HMI operations.
n

2.21 OP-020 M code setting conflict

Alarm ID OP-020 Alarm title M code setting conflict

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Description 1. When the following M code related parameter setting has repeated M code and
cause setting conflict.
a. Pr3599 *Register M code for Advanced Look-Ahead mode
b. Pr3600 *Register custom Macro interrupt M code
c. Pr3601~Pr3610 *M code Macro call registry
d. Pr3804 Part count M code
e. Pr3741, Pr3743 Rotary axis auxiliary brake M code
2. When Pr3599 *Register M code for Advanced Look-Ahead mode set as 1, 2, 30,
98, 99, 198, it is conflicted with M1/M2/M30/M98/M99/M198.
3. When Pr3600 *Register custom Macro interrupt M code sets as 1, 2, 29, 30, 97,
98, 99, 197, 198, it is conflicted with M1/M2/M30/M98/M99/M198.
4. When Pr3741, Pr3743 Rotary axis auxiliary brake M code set as 1, 2, 29, 30, 97,
98, 99, 197, 198, it is conflicted with M1/M2/M30/M98/M99/M198.
5. When Pr3763 Braking M code of Indexing Axis set as 1, 2, 29, 30, 97, 98, 99, 197,
198, it is conflicted with M1/M2/M30/M98/M99/M198.

Possible Cause As stated above.

Solution After modifying the above parameter settings so that no conflict exist, reboot the
controller and driver.

2.22 OP-021 Use last known user data, re-calibrate user data before
machining
Alarm ID OP-021 Alarm title Use last known user data, re-calibrate
user data before machining

Description The controller's machine data, tool table and scan table information are stored in
Registry.dat, ToolTable.dat and ScanTable.dat respectively, and each has three backups
of .mir, .lkn and .cdb. If either .dat and .mir are abnormal and cannot be used, the system
will use .lkn or .cdb. If either .dat and .mir are abnormal and cannot be used, the system
will use .lkn or .cdb to restore the data. If the Registry is abnormal, the machining file
name will be cleared.

Possible Cause 1. X86 system (with CF card): It is possible that the CF card is damaged and the
machine data, tool table or scan table file is damaged.
2. ARM system (without CF card): DISKA damage results in damage to machine data,
tool table or scan table data.
3. The following is a list of possible file damage situations and their restoration
sources.
a. Machine data and other data are damaged, restored from DISKA backup.
b. Tool table data is damaged, and it is restored from DISKA backup.
c. Scan table data damaged, restored from DISKA backup.
d. Machine data and other data are damaged, restored from DISKC backup.
e. Tool table data is damaged, and it is restored from DISKC backup.
f. Scan table data damaged, restored from DISKC backup.

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Solution 1. Reset or check whether the machine data, tool table and scan table data are
correct.
2. Scan CF card disk.
3. Reboot controller and driver.

2.23 OP-022 User data rebuild, re-calibrate user data before machining
Alarm ID OP-022 Alarm title User data rebuild, re-calibrate user data
before machining

Description None of Registry, ToolTable and ScanTable in the controller has .dat, backup
files .mir, .lkn and .cdb. User data is rebuilt.

Possible Cause 1. X86 system (with CF card): CF2 card may has been replaced or formatted, causing
user's original data and backups being cleared out.
2. ARM system (without CF card): DISKA and DISKC are damaged or formatted,
causing user's original data and backups being cleared out.
3. The possible file corruption situations are listed below.
a. Machine data, other data, and their relative backups are all destroyed.
b. Tool table data and its backups are all destroyed.
c. Scan table data and its backups are all destroyed.

Solution 1. Reset the machine data, tool table and scan table data, and then reboot controller
and driver.
2. If this alarm still cannot be eliminated after reboot, format CF2/DISKA and CF2/
DISKC.
3. If alarm still cannot be eliminated after format, CF2/DISKA and CF2/DISKC are
malfunction and need repair.

2.24 OP-023 Power break in machining, re-calibrate before machining

Alarm ID OP-023 Alarm title Power break in machining, re-calibrate before
machining

Descriptio When new machining data need to be stored during Cycle Start, the controller will store a state
n flag into Fram or REGISTRY.DAT, and it will be removed when the specified data have already
been stored.
While controller booting, if this flag is not cleared, this alarm will be issued.

Possible The power is turned off when new machining data not yet been stored during machining process.
Cause

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Solution 1. Please re-calibrate your machining data. For example,

a. Check the Imperial/Metric ( G70/G71 ) unit selection.
b. Check the home point, offset, and rotational angle of the coordinate system
corresponding to the G92/G92.1/G68.2/G68.3 command.
c. Check the tool number and the compensation amount of the tool length
compensation command ( G43 ).
d. Check the settings of the 2nd Software Stroke Limit command ( G22 ).
e. Check the values stored in the the persistent variables and R bit, i.g. Macro
@656~@1999、R100~R255、R10000~R10999.
f. For more details, please refer to Registry Data/L Variable List.
2. After completing step 1, following the following step by version :
a. For software version 10.118.40B, 10.118.41 or above, please trigger "reset" to clear
alarm.
b. For other versions, please restart the controller to clear alarm.
3. Way to avoid: Avoid switching the power off during machining. Or, trigger C47 to store the
machining data before switching the power off.

2.25 OP-024 Machine data file write fail, re-calibrate before machining
Alarm ID OP-024 Alarm title Machine data file write fail, re-calibrate
before machining

Description Before shutting down controller, the last writing of REGISTRY.DAT or REGISTRY.MIR file is
unsuccessful.

Possible Cause 1. CF card is damaged.

2. REGISTRY.DAT or REGISTRY.MIR files are set as read-only.
3. System file processing device's resource is not sufficient, lead to writing file
unsuccessful.

Solution 1. Scan CF card disk.

2. Check whether machining setting is correct.
3. Reboot controller and driver.

2.26 OP-025 Machine data file write fail many times, re-calibrate before
machining
Alarm ID OP-025 Alarm title Machine data file write fail many times,
re-calibrate before machining

Description Before shutting down controller, the accumulated unsuccessful of writing REGISTRY.DAT
or REGISTRY.MIR file exceed 100 times.

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Possible Cause 1. CF card damaged.

2. REGISTRY.DAT or REGISTRY.MIR file is set to read-only.
3. System's file processing device resource is not sufficient, lead to writing file
unsuccessful.

Solution 1. Scan CF card disk.

2. Check whether machining setting is correct.
3. Reboot controller and driver.

2.27 OP-026 Machine data file fault error, re-calibrate before machining
and do scan disk
Alarm ID OP-026 Alarm title Machine data file fault error, re-calibrate before machining and do
scan disk

Description Before shutting down controller, unsuccessful of writing REGISTRY.DAT or REGISTRY.MIR file exceed
100 times continuously happened.

Possible Cause 1. CF card damaged.

2. REGISTRY.DAT or REGISTRY.MIR file is set to read-only.
3. System's file processing device resource is not sufficient, lead to writing file unsuccessful.

Solution 1. Scan CF card disk.

2. Check whether machining setting is correct.
3. Reboot controller and driver.

2.28 OP-027 CNC main system axis group to be executed unselected

Alarm ID OP-027 Alarm Title CNC main system axis group to be
executed unselected

Description No CNC main system path is chosen and cycle start triggered.

Possible Cause Please check R21 value:

1. Chosen path not exists or not belongs to CNC main system path.
2. No CNC main system path is chosen (Only happens when R21.11 status is ON).

Solution 1. Check if any logic error when PLC triggers R21 option, which results in the correct
path is not selected successfully.
2. Select an existing CNC main system path via R21.

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2.29 OP-028 Prohibit CNC main system axis group switch in machining
Alarm ID OP-028 Alarm Title Prohibit CNC main system axis group
switch in machining

Description When CNC is under Not Ready state, change CNC main system path that was going to be
executed and triggers cycle start.

Possible Cause Please check R21 value, whether it is different from original process condition.
(Change the chosen CNC main system path that was going to be executed)

Solution Modify R21 to the value in the original machining status, then can continue machining.

2.30 OP-029 CNC axis over system support

Alarm ID OP-029 Alarm Title CNC axis over system support

Description Assign too much axis that belongs to a normal path (Not Loader or auto labeling path).

Possible Cause Refer to following parameter setting, when the axis number of a normal path exist the
limit of system axis number, this alarm will be issued.
1. Pr701~Pr720 *Axial associate axis groups
2. Pr733~Pr734 *Loader axis group
3. Pr737 * Woodworking labeling axis group
For example: Use 21MA, standard configuration is 6 axis. If 8 axis is activated (activate
software option function Option20 [Loader axis number expansion]/ Option37 [auto
labeling axis number expansion]) and configures following parameter settings
1. Pr701~Pr704 sets as 1, number 1~4 axis are first path.
2. Pr705~Pr708 sets as 2, number5~8 axis are second path.
3. Pr733, Pr734 and Pr737 all set as 0, no path is Loader/ auto labeling path.
Therefore system has 8 axis, which over 21MA system's axis number limit.

Solution Check and correct the following parameter settings:

1. Pr701~Pr720 *Axial associate axis groups
2. Pr733~Pr734 *Loader axis group
3. Pr737 * Woodworking labeling axis group

Based on the above example, in case of the 2nd path operation requirements can be
fulfilled with the Loader path, Pr733 set as 2 to specify the 2nd path is the Loader path.
Only 4 axis belongs to a normal path as system axis, when total axis number not exceed
the standard 21MA axis number configuration, alarm can be removed.

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2.31 OP-030 Debug mode is activated, disable debug mode to resume

normal operation.
Alarm ID OP-030 Alarm Title Debug mode, disable debug mode to
resume normal operation.

Description Active debug mode, Pr3221 set as 1 or 2.

Possible Cause As stated above.

Solution Disable the debug mode, Pr3221 set as 0.

2.32 OP-031 GANTRY robot option not enabled

Alarm ID OP-031 Alarm Title GANTRY robot option not enabled

Descriptio Pr3201 activate robot function, but software option function Option24 is not activate [Cartesian
n Coordinate Robot Type].
(Currently only 10.117 version has this alarm.)

Possible Pr3201 is different from correspond controller’s machine mode.

Cause

Solution 1. Enable Option24 [Cartesian Coordinate Robot Type] for GANTRY type robot.
2. In case of not robot, configure Pr3201 correctly.

2.33 OP-032 Mechanism type configuration conflicted

Alarm ID OP-032 Alarm Title Mechanism type configuration conflicted

Description Pr3201 Machine Type setting conflicted.

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Alarm ID OP-032 Alarm Title Mechanism type configuration conflicted

Possible Currently only the following mechanism type support five axis function;
Cause
1. Pr3201 sets as 0, close lathe feature. (Use general milling interface)
2. Pr3201 sets as 1, Lathe Habit Type C.
3. Pr3201 sets as 2, Lathe Habit Type A.
4. Pr3201 sets as 3, Lathe Habit Type B.
Therefore, open both five axis (Pr3001, Pr3101, Pr5501, Pr5601) and other non-lathe/mill
machine tool feature’s mechanism type (Pr3201) at the same time, and alarm will be issued to
inform user.
For example:
1. Activate first group of five axis function (Pr3001 isn’t 0. First path default to use first five
axis kinematic chain) and first path is not lath/mill machine tool attribute. (Pr3201 in
first path is not 0~3)
2. Activate second group of five axis function (Pr3101 isn’t 0. Second path default use
second five axis kinematic chain) and second path is not lath/mill machine tool
attribute. (Pr3201 in second path is not 0~3)
Besides, when activate option software function Option 29 (Four axis dedicated Rotate Tool
Center Point function (4AXRTCP)), however, and option software function Option 12 (Rotate
Tool Center Point (RTCP)) and Option 13 (Feature coordinate function) are not activated, but
sets five axis mechanism parameter Pr3001, Pr3101, Pr5501, Pr5601 as 1~3, and this alarm will
be issued.

Solution Only the milling machine supports the 5-axis models. Configure Pr3201 to 0~3, or configure the
mapped 5-axis function parameters (Pr3001, Pr3101, Pr5501 and Pr5601) to 0.
[Note] In the versions after the 10.116.54G and 10.118.0D, the lathe can enable RTCP and is
limited to 200TB-5.
1. Only lathe/mill machine tool supports five axis machine type. Please sets Pr3201 as 0~3,
or sets corresponding five axis function parameter as 0. (Pr3001, Pr3101, Pr5501,
Pr5601)
2. Active RTCP for Lathe 200TB-5. Supported version: 10.116.54G, 10.118.0D or above
versions.
3. Please sets five axis mechanism parameter Pr3001, Pr3101, Pr5501, Pr5601 as 4 or 5, or
please open software option function Option 12 (Rotate Tool Center Point (RTCP)) and
Option 13 (Feature coordinate function).

2.34 OP-033 Do not set machine position during machining

Alarm ID OP-03 Alarm Do not set machine position during machining
3 Title

Descripti Using C025～and C230～ to set machine position when machining

on

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Possible Using C025～ and C230～ to set machine position when machining
Cause

Solution Do not use C025～ and C230～ to set machine position when machining.

2.35 OP-041 Machining file inexistent in the specific path

Alarm ID OP-041 Alarm Title Machining file inexistent in the
specific path

Description System can’t find ECAM.xml in designated path, so can’t activate cam function.

Possible Cause 1. File name is wrong.

2. File location is wrong.

Solution Check the ECAM.xml.

2.36 OP-042 Machining program data error, please check NC File

Alarm ID OP-042 Alarm Title Machining program data error, please
check NC File

Description ECAM.xml file format is wrong.

Possible Cause Self edit ECAM.xml, and format is wrong.

Solution Check the ECAM.xml.

2.37 OP-043 ECAM group more than 8 groups

Alarm ID OP-043 Alarm Title ECAM group more than 8 groups

Description Too much ECAM group.

Possible Cause Self edit ECAM.xml, sets up too many ECAM groups.

Solution Check the graphic dialog input to ensure the configured number of CAM groups is
appropriate.

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2.38 OP-044 CAM curves more than 32 lines

Alarm ID OP-044 Alarm Title CAM curves more than 32 lines

Description Too much cam curve line.

Possible Cause Self edit ECAM.xml, sets up too many cam curve line.

Solution Check the graphic dialog input to ensure the configured number of CAM curves is
appropriate.

2.39 OP-045 CAM curve speed planning failed

Alar OP-04 Alarm CAM curve speed planning failed
m ID 5 Title

Desc Fail to plan cam curve speed.

ripti
on

Possi 1. Cam curve design doesn’t match movement parameter.

ble 2. Movement parameter setting is not reasonable.
Caus 3. Doesn’t execute re-read after fixing insertion point through R value.
e

Solut 1. Check if the planned CAM curve line is reasonable under the limit of machine motion
ion configurations.
2. Correct the machine motion parameter within the reasonable range.
3. Re-read R values and set C300 to On.

2.40 OP-046 ECAM – no driven axis name

Alarm ID OP-046 Alarm Title ECAM – no driven axis name

Description Electronic cam-Can’t find axis name.

Possible Cause Pr321~Pr340 axis name is not set.

Solution Check and correct Pr321~340 setting.

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2.41 OP-047 Use Non self-defined R value or too many R values

Alarm ID OP-047 Alarm Title Use non self-defined R value or too
many R values.

Description R value used is out of self-defined range or insertion point sets over 100 R value.

Possible Cause 1. Use non self-defined R value.

2. Self-edit ECAM.xml, insertion point sets over 100 R value.

Solution Check ECAM.xml, if the R value of workpiece counts and the insert point are out of user
self-defined range, and whether insertion point used over 100 R value.

2.42 OP-048 Curve insert point re-read R value failed

Alarm ID OP-048 Alarm Title Curve insert point re-read R value
failed

Description When re-read R value, electronic cam is under coupling mode.

Possible Cause Electronic cam group is under coupling mode.

Solution Release all CAM coupling and set S301~S308 to Off.

2.43 OP-050 SRI status error

Alarm ID OP-050 Alarm Title SRI status error

Description SRI condition abnormal.

Possible Cause Please check the followed SRI alarm, and refer to SRI Alarm -SRI.

Solution Refer to the solution of followed SRI alarm. After resolving the issue, reboot controller
and driver.

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2.44 OP-051 M3-IO communication error

Alarm ID OP-051 Alarm Title M3-IO communication error

Description M3-IO communication abnormal and cause watchdog has accumulated over 100
errors.

Possible Cause 1. M3 communication cable is loose.

2. Noise interference.
3. Using the laser cruise function without installing the ADD-on card.

Solution 1. Check if the communication cable is normal.

2. Replace communication cables.
3. Reboot controller and driver.
4. Check whether the laser cruise function is required. If necessary, confirm that
the ADD-on card is installed correctly.

2.45 OP-052 M3-IO device status error

Alarm ID OP-052 Alarm Title M3-IO device status error

Description Controller detects M3-IO device is abnormal through M3 communication.

Possible Cause M3-IO card abnormal.

Solution 1. Check if the M3-IO card is inserted securely.

2. Check the setting of Pr3261~Pr3263.
3. Reboot controller and driver.

2.46 OP-053 Serial communication initialization failed

Alarm ID OP-053 Alarm Title Serial communication initialization failed

Description When controller fail to communicate with driver.

Possible Cause 1. Driver is abnormal.

2. Driver or controller hardware malfunction.
3. When Pr9 sets as EtherCat communication, and driver is not connected.
4. When Pr9 sets as RTEX communication, and driver is not connected.
5. M3 multi-axis driver, the first station is not set.

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Alarm ID OP-053 Alarm Title Serial communication initialization failed

Solution 1. Reboot the controller and driver.

2. Replace the driver, if it is not effective, the controller hardware may be
malfunctioned.
3. Connect EtherCAT driver.
4. M2 / M3 initialization error code display on D53, please contact the Syntec OEM and
provide D53 value.
5. Set the first station, or enlarge the set value of Pr3203 (interpolation time).
Note: For EtherCAT communication error, refer to EtherCAT Drive Application Manual..

2.47 OP-054 Multi-axis driver initialization failed

Alarm ID OP-054 Alarm Title Multi-axis driver initialization failed

Description Multi-axis driver initialization failed.

Possible Cause first servo axis function is not activated when using multi-axis driver and cause
initialization failure.
Note: This alarm has be removed in 10.116.36P and above version. Multi-axis driver
don’t have to activate first servo axis.

Solution Activate first servo axis in multi-axis driver, reboot the controller and driver.

2.48 OP-055 M3 communication error

Alarm ID OP-055 Alarm Title Drive information reading error

Description Failed to read all drives' information.

Possible Cause 1. Communication between controller and driver is not stable, causing the M3
drive message or EtherCAT drive mailbox communication takes too much time.
2. M3 Drive doesn’t support M3 message communication.

Solution 1. Check the wiring of the communication cable between the controller and the
drive and resolve the causes for unstable communication.
2. If it is M3 network, check if the connected drives support the M3 message
communication.

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2.49 OP-056 Some axial directions cannot Servo ON. System cannot
operates.
Alarm ID OP-056 Alarm Title Some axial directions cannot Servo ON.
System cannot operates.

Description When there is axis servo not servo on, cycle start or other manual function is triggered.

Possible Cause 1. When power on, axis doesn’t complete magnetic pole angle detection and cause
servo disabled.
2. Driver power supplication is abnormal or there is driver alarm, and cause servo
change from servo on condition into disabled condition.
3. Driver is malfunction.

Solution 1. After power on, wait for a while then operate the machine.
2. Check if the driver power supply status is normal and if there is driver alarm.
3. Check if the driver is normal.

2.50 OP-057 Tool retraction function, hand wheel shift only supports
R518, R519 set to 0
Alarm ID OP-057 Alarm 【Tool retraction function, hand wheel shift only supports R518,
title R519 set to 0】

Description When using G10.6 toll retraction function, R518, R519 must be set as 0, then user can use MPG
to move.

Possible R518, R519 is not 0.

Cause

Solution Set R518, R519 to 0.

2.51 OP-058 Burn mode. All I/O connections to servo is disconnected

Alarm ID OP-058 Alarm Title Burn mode. All I/O connections to servo
is disconnected

Description When controller and driver is burning firmware, user can’t operate driver’s servo axis or
IO device.

Possible Cause Executed controller remote update driver firmware.

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Alarm ID OP-058 Alarm Title Burn mode. All I/O connections to servo
is disconnected

Solution Reboot the controller and driver.

2.52 OP-059 Motion control module loading failed. Reinstall software

Alarm OP-059 Alarm Title Motion control module loading failed. Reinstall software
ID

Descri Fail to load because of controller internal file is lost or destroyed.

ption

Possibl Controller install package is destroyed.

e
Cause

Solutio Download and re-install the controller installation package.

n

2.53 OP-060 M3-IO device number configuration error

Alarm ID OP-060 Alarm Title M3-IO device number configuration
error

Description Controller M3-IO device number setting error.

Possible Cause When using M3-IO device number repeated.

Solution Check if Pr3261~3263 value is repeated.

2.54 OP-061 M3 external device status error

Alarm ID OP-061 Alarm Title M3 external device status error

Description Controller M3 external device’s communication condition is abnormal.

Possible Cause 1. M3 communication cable is loose.

2. Noise interference.
3. M3 external device is abnormal.

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Alarm ID OP-061 Alarm Title M3 external device status error

Solution 1. Check if communication cable is normal.

2. Change communication cable.
3. Check if M3 external device is firmly connected.
4. Reboot controller and driver.

2.55 OP-062 Customized IO mapping table destroyed

Alarm ID OP-062 Alarm Title Customized IO mapping table
destroyed

Description When using custom IO mapping table, there is error in reading files.

Possible Cause 1. Custom IO mapping table is incomplete, destroyed or missing.

2. Custom IO mapping table version is incompatible with software version.
3. Software 10.118.9 or above version’s custom IO supports SRI. If downgrade after
setting or backup files into older version, there will be version incompatible
issue.
4. Software 10.118.11 or above version’s custom IO supports M3-IO expansion card
with two DA input (Scan in Interpolation time), if downgrade after setting or
backup files into old version, there will be version incompatible issue.
5. Software 10.118.24A, 10.118.25A, 10.118.28N, 10.118.38 or above version’s
custom IO supports single IO setting, if downgrade after setting or backup files
into old version, there will be version incompatible issue.

Solution 1. Enter the IO configuration page, and restore default value, then re-set IO
mapping table.
2. Use Restore function, confirm the backup file is normal and restore.

2.56 OP-063 Custom IO mapping table setting conflicts

Alarm ID OP-063 Alarm title 【Custom IO mapping table setting
conflicts】

Description There is conflict in IO point setting when using custom IO mapping table.

Possible Cause Custom IO mapping table I point or O point setting repeated.

Solution 1. Enter IO setting screen, modify the conflicting IO points.

2. Reboot controller and driver.

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2.57 OP-064 Configured as custom IO. Review the IO mapping table.

Alarm ID OP-064 Alarm Title Configured as custom IO. Review the IO
mapping table.

Description When Pr5 is set to be using custom IO mapping table.

Possible Cause Pr5 set as 100. And change from standard IO into custom IO.

Solution The alarm is used for reminder. Reboot controller and driver to remove alarm.

2.58 OP-065 Laser marking status error

Alarm ID OP-065 Alarm Title Lasermarking status error

Description Laser marking condition is abnormal.

Possible Cause Please check the followed LaserCtrl alarm. And refer to Serial PLC Axis Alarm –
SERIALPLCAXIS

Solution Refer to the solution of LaserCtrl alarm. After resolving the issue, reboot controller and
driver.

2.59 OP-067 The wireless handheld box device is abnormal

Alarm ID OP-067 Alarm title 【The wireless handheld box device is
abnormal】

Description Wireless handheld box external device’s communication is abnormal.

Possible Cause 1. Wireless transmitting device is unplugged.

2. Wireless transmitting device can’t be read normally by USB.

Solution 1. Check whether the wireless transmitter is loose.

2. Press the Reset button and try to reconnect. If communication is normal, this
alarm can be removed.

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2.60 OP-068 The software version does not support this M3-IO device
Alarm ID OP-068 Alarm title 【The software version does not
support this M3-IO device】

Description 1. Driver’s firmware version doesn’t support hardware information on M3-IO for
controller to identify.
2. Controller’s software version cannot identify M3-IO device on multi-axis driver.

Possible Cause 1. Only driver with 2.7.0 or above version support M3-IO device hardware
information; Previous version can’t get hardware information so doesn’t support
all M3-IO device, in order to protect machine operation safety.
2. Controller with 10.118.10 or above version has M3-IO device identification
protection. Besides following hardware, all will issue this alarm to prevent
machine from wrong action.
a. 16I 8O
b. 32I 32O MPG
c. 32I 32O MPG 2DA
3. Pr3261~Pr3263 M3-IO station number setting error.

Solution 1. Please update driver firmware to 2.7.0 and above version.

2. Please contact Syntec OEM, request for the software version that supports the
M3-IO devices and upgrade the software.
3. Change back to the following three M3-IO devices
a. 16I 8O
b. 32I 32O MPG
c. 32I 32O MPG 2DA
4. Refer to Pr3261~Pr3263 *M3-IO Station No and set the M3-IO station
number correctly.

2.61 OP-069 Over axis limit that interpolation time can support
Alarm ID OP-069 Alarm title 【Over axis limit that interpolation
time can support】

Description Total axis number is over the limit that interpolation time can support.

Possible Cause 1. Interpolation time Pr3203 is too small.

2. Axis number setting error.

Solution 1. Interpolation time Pr3203 recommends to set 2000 or lager. Detailed support axis
number please refer to Pr3203.
2. Multi-axis axis number please start setting with x000 (x means station number).

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2.62 OP-070 Product doesn’t support Pr9 setting

Alarm ID OP-070 Alarm title 【Product doesn’t support Pr9
setting】

Description This product doesn’t support Pr9 setting.

Possible Cause 1. Set Pr9 as 120/121 (RTEX), but hardware doesn’t support it.
2. Set Pr9 as 120/121 (RTEX), but software( versions 10.118.30E, 10.118.32E,
10.118.40I, 10.118.41I, 10.118.45 or above ) doesn’t support it.
3. Pr9 setting error.

Solution 1. Please contact Syntec OEM to know product information.

2. Revert the controller to the version under 10.118.30E, 10.118.32E, 10.118.40I,
10.118.41I or 10.118.45.
3. Refer to Pr9 *Servo board type, set the usable parameter value for the product.

2.63 OP-071 Driver power off, and perform power off retract
Alarm ID OP-071 Alarm title 【Driver power off, and perform
power off retract】

Description Pr1041~Pr1060 Syntec M3 axial power-off Tool auto retract distance (BLU) is set, when
driver's power is cut off and perform retract action.

Possible Cause 1. power blackout.

2. Main power supply is shut down.
3. RST power supply is cut off.

Solution Confirm RST power supply of driver.

2.64 OP-072 System has performed power-off retract

Alarm ID OP-072 Alarm title 【System has performed power-off
retract】

Description System has performed power-off retract.

Possible Cause Detect Syntec M3 driver power-off abnormally.

1. Parameter Pr1041~Pr1060 has setting retract value.
2. Syntec M3 driver supports power-off retract function.

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Alarm ID OP-072 Alarm title 【System has performed power-off

retract】

Solution After confirm power supply, reboot controller and driver.

2.65 OP-073 Pr3816 is changed. Tool compensation value will be cleared

after reboot.
Alarm ID OP-073 Alarm title 【Pr3816 is changed. Tool compensation
value will be cleared after reboot.】

Description Controller has detected that Pr3816 is changed. Prompt user after reboot controller and
driver, tool compensation value will be cleared.

Possible Cause 1. User has modified Pr3816.

2. Modified Pr3816 when import/restore parameter.

Solution 1. Set Pr3816 back to initial setting value before reboot controller and driver, and
tool compensation won’t be cleared.
2. Reset to remove alarm.

2.66 OP-074 Tool compensation value is cleared. Please reset it.

Alarm ID OP-074 Alarm title 【Tool compensation value is cleared.
Please reset it.】

Description Reboot controller and driver after modified Pr3816, tool compensation value is cleared.
Please reset it.

Possible Cause 1. User has modified Pr3816.

2. Modified Pr3816 when import/restore parameter.

Solution 1. Reset tool compensation value.

2. Reboot controller and driver to remove alarm.

2.67 OP-075 Wireless handheld box packet is lost

Alarm ID OP-075 Alarm title 【Wireless handheld box packet is lost】

Description Wireless handheld box packet has lost over 100 times in 10 minutes.

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Alarm ID OP-075 Alarm title 【Wireless handheld box packet is lost】

Possible Cause Wireless receiving device doesn’t receive correct handheld box packet.

Solution 1. Confirm wireless receiver antenna has been installed and faces up.
2. Handheld box and receiver distance must be shorter than 10 meter and no obstacle
in between.
3. Increase wireless receiver noise resistant ability. i.e. add magnetic ring.
4. Separate wireless receiver's USB cable and power cable.

2.68 OP-076 Wireless handheld box packet CRC is abnormal

Alarm ID OP-076 Alarm title 【Wireless handheld box packet CRC is
abnormal】

Description Wireless handheld box packet CRC has abnormal check over 100 times in 10 minutes.

Possible Cause Wireless receiver has noise interference.

Solution 1. Confirm wireless receiver antenna has been installed and it faces up.
2. Handheld box and receiver distance must be shorter than 10 meter and no
obstacle is in between.
3. Increase wireless receiver noise resistance ability. i.e. add magnetic ring.
4. Separate wireless receiver's USB cable and power cable.

2.69 OP-077 Driver parameter read and write permission has changed.
Alarm ID OP-077 Alarm title 【Driver parameter read and write
permission has changed.】

Description Driver parameter read and write permission has changed. Please reboot controller and
driver to read driver parameter.

Possible Cause 1. Connected driver parameter read and write permission isn’t fixed. It depends on
driver parameter.
2. System detects driver parameter read and write permission isn’t complete open,
and will automatically activate read and write permission.

Solution Wait for a while after power on, reboot controller and driver to remove alarm.
Note: Some brands’ driver need to wait for driver to save parameter. And each brand's
saving time needed is different. If user cut off power too early, the alarm may still exist. It
is recommended to wait for one minute.

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2.70 OP-078 Unexpected Error

Alarm ID OP-078 Alarm title 【Unexpected Error】

Description Controller detects unexpected error.

Possible Cause An unexpected condition appears.

Solution Please contact Syntec OEM.

2.71 OP-079 Assigned connect device doesn’t exist.

Alarm ID OP-079 Alarm title 【Assigned connect device doesn’t
exist.】

Description Can’t find assigned connect device.

Possible Cause 1. Controller network card doesn’t exist.

2. EnIP Macro program assigned ‘Network card number’ or ‘Slave ID’ is incorrect.

Solution 1. Please contact Syntec OEM.

2. Check EnIP Macro program assigned ‘Network card number’ or ‘Slave ID’
whether is correct.

2.72 OP-080 Driver initialize. Take too much time to pre-read.

Alarm ID OP-080 Alarm title 【Driver initialize. Take too much time
to pre-read.】

Description Controller can’t communicate with driver normally, or driver parameter takes too much
time to pre-read.

Possible Cause 1. Controller can’t communicate with driver normally.

2. A critical alarm on the drive caused the initialization to fail.
3. Take too much time to read driver parameter.

Solution 1. Reboot controller and driver.

2. Solve all drive critical alarms.
3. Decrease Pr3202 interpolation time, then reboot controller and driver.
4. Please contact Syntec OEM.

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2.73 OP-081 ATC has an critical alarm

Alarm ID OP-081 Alarm title 【ATC has an important alarm】

Description ATC (auto tool change) has an critical alarm, CNC and ROT will stop to avoid machine
crashing.

Possible Cause ATC process cannot be performed successfully, ATC has an critical alarm.

Solution After troubleshoot ATC alarm, Reset to remove alarm.

2.74 OP-082 ESI file read failed

Alarm ID OP-082 Alarm Title 【ESI file read failed】

Description Abnormal to read the ESI file imported by the user.

Possible Cause 1. User imports more than ESI files

Solution 1. Delete ESI file user imported with SA.

2. After deleting ESI file, must re-import ESI file to communicate with corresponding
EtherCAT driver.

2.75 OP-083 Minimum effective interpolation time is 2ms on dual core

systems
Alarm ID OP-083 Alarm Title 【Minimum effective interpolation time is
2ms on dual core systems】

Description The minimum effective interpolation time is 2ms on dual core systems. If the value of
Pr3203 is set below 2,000,
the controller will run as if it were 2,000.

Possible Cause The value of Pr3203 is less than 2,000.

Solution Modify the value of Pr3203 so that it is NO LESS THAN 2,000 and reboot the controller
and the driver.

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2.76 OP-084 PLC.lad abnormal

Alarm ID OP-084 Alarm Title 【PLC.lad abnormal】

Description When the system loads the PLC ladder diagram, the file is found abnormal.

Possible Cause 1. PLC.lad not exist.

2. PLC ladder diagram's execution line number more than 4000 lines (not
include notation line numbers).

Solution 1. Re-import PLC.lad and reboot controller.

2. PLC ladder diagram's execution line number should not exceed 4000 lines
(not include notation line numbers).

2.77 OP-085 PLC ladder diagram syntax error

Alarm ID OP-085 Alarm Title 【PLC ladder diagram syntax error】

Description When the system loads the PLC ladder diagram, the file is found syntax error.

Possible Cause PLC ladder diagram syntax error.

Solution 1. Re-import correct PLC.lad and reboot controller.

2. Correct PLC ladder diagram in edit mode, and reboot controller.

2.78 OP-087 Not Support Dynamic Equilibrium Function

Alarm ID OP-087 Alarm Topic 【Not support dynamic equilibrium
function】

Description The grinder balancing function is not supported if Option41 "Grinder balancing
function" is not enabled as a software option.

Probable Reason Turn on dynamic balance inspection or dynamic balance debugging without turning on
the software option function Option41 "Grinder Dynamic Balance Function".

Exclusion Method If you want to use grinder dynamic equilibrium, please open the choose function
Option41 "Grinder Dynamic Balance Function".

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2.79 OP-088 Dynamic Equilibrium Function Error

Alarm ID OP-088 Alarm Topic 【Dynamic Equilibrium Function Error】

Descriptio Error occurred when enable spindle dynamic equilibrium function.

n

Probable 1. Spindle number setting error.

Reason 2. Open the dynamic equilibrium adjustment and dynamic equilibrium inspection
simultaneously.
3. The controller could not open dynamic equilibrium in the mode.
4. The fill-in time Pr3203 is set too large.
5. Dynamic equilibrium function could only support Syntec driver
6. The driver does not support dynamic equilibrium function version.

Exclusion 1. Following the step check controller parameter setting.：

Method a. Check the setting of Pr1996 to confirm whether the spindle is specified to use the
dynamic balancing function.
b. Based on the spindle number specified in Pr1996, check Pr1621~ to make sure that
the corresponding axis number is specified for that spindle; if so, check Pr21~ again
to make sure that the correct axis card port number is specified for that axis
number.
2. Please close the dynamic inspection or close. Please turn off the dynamic balance
commissioning, or turn off the dynamic balance detection.
3. Please switch the controller to following mode：
a. Automatic execution.
b. MDI
c. Continue inching.
d. Incremental inching.
4. Please set Pr3203 bellow 2000.
5. Please use Syntec driver.
6. Please update the driver to version 2.5.1 or later.

2.80 OP-089 Register of subscribed channel located in system reserved

area
Alarm OP-089 Alarm Title Register of subscribed channel located in system
ID reserved area

Expla The initial register of subscribed channel is set in the system reserved area.
natio
n

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Possi 1. The initial target register R(n) of subscribed channel is set to CNC system interface area.
ble C
ause

Soluti 1. Assign the correct register

on

2.81 OP-090 Information setting error of subscribing channel

Alarm OP-090 Alarm Title Information setting error of subscribing channel
ID

Descr Information setting error of subscribing channel when applying specific functions.
iption

Possi 1. When applying the subscribing channel as dual feedback inspection function, the
ble C corresponding channel data is not position feedback (includes position feedback, controller
ause monitoring position feedback, controller monitoring 2nd position feedback)

Soluti 1. Please check if the subscribing channel data set by the axis card port number corresponding to
on Pr241~Pr260 axis dual feedback is position feedback.

2.82 OP-091 System has serious error before the previous power off, re-
calibrate before machining
Alarm ID OP-091 Alarm title 【System has serious error before
the previous power off, re-
calibrate before machining】

Description The controller detected a serious error in the system before the previous power off.

Possible Cause The system has an unexpected error before the previous power off.

Solution 1. Check whether machining setting data is correct.

2. Reboot controller and driver.
3. Please contact Syntec OEM, to confirm the cause of the serious error before the
previous power off.

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2.83 OP-092 Dual feedback port setting does not support dual feedback
control mode
Alarm ID OP-092 Alarm title 【Dual feedback port setting does not
support dual feedback control mode】

Description Dual feedback control mode does not support obtaining feedback data through
subscription channel

Possible Cause Dual feedback setting is subscription channel while dual feedback mode is control mode.
ex. Pr241 sets 10001, Pr681 sets 0

Solution 1. Modify dual feedback mode Pr681~ to detection mode

2. Modify Pr241~ dual feedback port setting

2.84 OP-093 Incorrect dual feedback port setting

Alarm ID OP-093 Alarm title 【Incorrect dual feedback port
setting】

Description Incorrect dual feedback port setting

Possible Cause Port number of Pr241~Pr260 is not supported

Solution Please refer to Pr241~Pr260 parameter manual instruction to set correct number.

2.85 OP-094 Setpoint Axis major alarm occurred

Alarm ID OP-094 Alarm title 【Setpoint Axis major alarm
occurred】

Description Setpoint Axis has major alarm, CNC will stop to avoid machine crashing.

Possible Cause Setpoint Axis has alarm or drive alarm.

Solution After clearing Setpoint Axis alarm and drive alarm, this alarm will be cleared.

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2.86 OP-095 System has serious exception, please reboot the system
Alarm ID OP-095 Alarm title 【System has serious exception, please
reboot the system】

Description The controller detected a serious error in the system, please reboot system immediately.

Possible Cause The system has an unexpected error, that will cause system instability.

Solution Reboot controller and driver.

2.87 OP-096 Loader axis group use non Syntec M3 drive

Alarm ID OP-096 Alarm title 【Loader axis group use non Syntec
M3 drive】

Description The axis of loader axis group (Pr733, Pr734) can use only Syntec M3 drive or virtual axis.

Possible Cause The axis of loader axis group is not Syntec M3 drive and virtual axis.

Solution The axis of loader axis group change to use Syntec M3 drive or modify parameter Pr21~
to be virtual axis.

Note: OP-096 support version: 10.118.48Y, 10.118.52S, 10.118.56M, 10.118.60G, 10.118.66A and earlier.

2.88 OP-097 Independent axis group (Pr741=1) check error

Alarm ID OP-097 Alarm title 【Independent axis group (Pr741=1)
check error】

Description When Pr741 is 1, the system will make axis group, which specified by Pr733~ and Pr737,
into independent axis group. Furthermore, the system will check the axis, which is
belonged to independent axis group, to inhibit "one axis for multiple axis groups", "axis
exchange" and "axis coupling" setting. The independent axis group is also inhibited to
use setpoint axis.

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Possible Cause 1. Pr741 is set accidentally as 1.

2. When Pr741 is 1, the axis of independent axis group is also belonged to another axis
groups.
3. When Pr741 is 1, the "axis exchange" and "axis coupling" parameter is set to axis of
independent axis group.
4. When Pr741 is 1, there is at least one setpoint axis that is belonged to independent
axis group.

Solution 1. Pr741 is set to 0.

2. Check Pr701~ setting and confirm the axis of independent axis group is only used by
an unique independent axis group.
3. Check Pr3721~, Pr3821~ setting and make sure the axis ID can not specify axis of
independent axis group.
4. Check the setting of 【*Belonging to axis group ID】 of setpoint axis parameter, which
can not use independent axis group ID.

2.89 OP-098 The version of the serial parameter file is incompatible

Alarm ID OP-098 Alarm title 【The version of the serial parameter
file is incompatible】

Description The serial parameter definition file placed during the driver
update is incompatible.

Possible Cause The driver firmware version does not match the controller
version.

Solution 1. Update the driver firmware version to the controller

compatible version.
2. Update the controller software version to the driver
compatible version.

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2.90 OP-099 Illegal Setting for Independent Axis Groups (Pr732=2)

Alarm ID OP-099 Alarm Title 【Illegal Setting for Independent Axis
Groups (Pr732=2)】

Description If Pr732 is set to 2, the following restrictions apply ：

1. Except that Pr742 is set to 1, one axis can only be associated to ONE axis group.
2. Inter-Axis Group use of the following functions are NOT allowed:
a. Axis Exchange.
b. Axis Coupling.
c. ECAM.

Possible Cause 1. Pr732 is unexpectedly set to 2.

2. When Pr732 is set to 2, Pr742 is not set to 1, and at least one axis is assigned to
multiple axis groups (Pr701~).
3. When Pr732 is set to 2, there exists inter-axis group use of the following functions:
a. Axis Exchange.
b. Axis Coupling.
c. ECAM.

Solution 1. Modify Pr732 so that it is not equal to 2.

2. Modify Pr701~ so that each axis belongs uniquely to ONE axis group.
If the axis needs to be used among multiple axis groups, change Pr742 to 1 and
use it as a roaming axis.
3. Modify Pr3721~, Pr3821~ so that there is no inter-axis setting.
4. Check and modify the setting of ECAM so that there is no inter-axis setting.

2.91 OP-100 Illegal Trigger of Halted Point Return

Alarm ID OP-099 Alarm Title 【Illegal Trigger of Halted Point
Return】

Description When the axis group independent function is turned on (Pr732 is set to 2), if multiple
axis groups execute custom pause point return at the same time,
Then only the axis group that first triggered the return of the custom pause point can be
executed correctly. The rest of the axis groups will not be executed (will not be cyclically
started).

Possible Cause When the axis group independent function (Pr732 is set to 2) and the custom pause
point return function (Pr3852 is set to 1) are both enabled,
Simultaneously trigger multiple axis groups to execute custom pause point return.

Solution After the execution of the axis group that first triggered the return of the custom pause
point is completed, the cycle start of other axis groups is triggered again.

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2.92 OP-101 EtherCAT-IO communication error

Alarm ID OP-101 Alarm Title 【EtherCAT-IO communication error
】

Description EtherCAT-IO communication is abnormal continuously for over 10 ms.

Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Cause 1. EtherCAT communication cable is loose.

2. Noise interference.

Solution 1. Check if the communication cable is normal.

2. Replace communication cables.
3. Reboot controller and IO device.

2.93 OP-102 EtherCAT devices exceeds the number of supported stations

Alarm ID OP-102 Alarm Title 【EtherCAT devices exceeds the number
of supported stations】

Description EtherCAT devices connected in series exceeds the number of stations supported by
controller.

Possible Cause More than 16 EtherCAT devices are connected in series.

Solution Please reduce the number of EtherCAT device stations connected in series.

2.94 OP-103 Drivers connected don't support SPA3.0

Alarm ID OP-103 Alarm Title 【Drivers connected don't support
SPA3.0】

Description The current configuration of controller and drivers don't support SPA3.0.

Possible Cause Controller doesn't connent any Syntec driver or software version of Syntec driver is
lower than 4.4.0, 5.2.2.

Solution 1. If there is no Syntec driver connected: change Pr3850 to be 0, use SPA2.0 instead.
2. If there is a connected Syntec driver: update software of Syntec driver to 4.4.0,
5.2.2 or higher.

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2.95 OP-104 Inclined Axes control configure failed

Alarm ID OP-104 Alarm Title 【Inclined Axes control configure
failed】

Description Configuring inclined axes control fails.

Possible Cause 1. Inclined axis or orthe axis's axis type is rotary axis.
2. Inclined axis or orthe axis is assigned to different coordinate or multiple
coordinates.
3. Inclined axis or orthe axis is actived axis exchange function.
4. Inclined axis or orthe axis is actived roaming axis function.
5. Inclined axis or orthe axis is actived axis coupling function.

Solution 1. Please modify Pr221~, and assign inclined axis or orthe axis's axis type is linear
axis.
2. Please modify Pr701~，and assign inclined axis and orthe axis are same single
coordinate.
3. Please modify Pr3721~ so that inclined axis or orthe axis isn't actived axis
exchange.
4. Same as no.2 suggestion，when inclined axis and orthe axis are assigned same
single coordinate, it don't deal with as roaming axis.
5. Please modify Pr3821~ so that inclined axis or orthe axis isn't assigned axis

2.96 OP-105 Indexing Axis configure failed

Alarm ID OP-105 Alarm Title 【Indexing Axis configure failed】

Description Configuring indexing axis fails.

Possible Cause 1. Indexing axis is assigned to non first group or multiple groups.
2. Axis type of indexing axis is linear axis or rotary axis Type C~E.
3. Indexing axis is assigned to spindle.
4. Indexing axis is actived axis exchange function.
5. Indexing axis is actived axis coupling function.

Solution 1. Please modify Pr701~，and assign indexing axis to first group.

2. Please modify Pr221~, and assign axis type of indexing axis is rotary axis Type A
or Type B.
3. Please modify Pr1621~, don't assign indexing axis as spindle.
4. Please modify Pr3721~ so that indexing axis isn't actived axis exchange.
5. Please modify Pr3821~ so that indexing axis isn't assigned to coupling axis.

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2.97 OP-106 Tension Control Axis ID Conflict

Alarm ID OP-106 Alarm Title 【Tension Control Axis ID Conflict】

Description Detecting tension control master and slave axis ID conflict with each other, or reuse at
other tension control group.

Possible Cause • The value of Pr2901 and Pr2906( master ID of tension control ) are same.
• The value of Pr2902 and Pr2907( slave ID of tension control ) are same.
• One of master ID of tension control groups is same with slave ID of other group.

Solution • Change the conflicted axis ID as mentioned above to other axis ID which is not
assigned to tension control, or set master ID and slave ID to 0 for disabling
conflicted tension control.

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3 System Alarm -SYS

Alarm ID SYS-001 Alarm Title Critical system error

Description Unexpected error happened while controller running.

Possible Cause System memory operation failed.

Solution Do system backup immediately, contact Syntec OEM and restart the system.

Alarm ID SYS-002 Alarm Title Important file error

Description Error happened due to file lost or corruption.

Possible Cause 1. Servo communication driver module loading failed.

2. IO driver loading failed.
3. Other driver module loading failed.
4. System ORX module loading failed.
5. System data loading failed.
6. Motion control module loading failed.
10. High speed high precision parameter data loading failed

Solution Do system backup immediately, contact Syntec OEM and restart the system.

1. Sub Alarm SYS-002-1【Servo comm. driver loading failed】

Servo communication modules such as M3 and ECAT.
2. Sub Alarm SYS-002-2【I/O driver loading failed】
3. Sub Alarm SYS-002-3【Other driver loading failed】
Other driver module such as SRI.
4. Sub Alarm SYS-002-4【System ORX module loading failed】
For example, System ORX module loading failed or initialize failed
5. Sub Alarm SYS-002-5【System data loading failed】
For example, XML file loading failed.
6. Sub Alarm SYS-002-6【Motion control module loading failed】
For example, the failure to load or initialize the plug-in path handling module.
7. Sub Alarm SYS-002-10【High speed high precision parameter data loading failed】
For example, the failure to load or initialize the HSHPParam.dat.

Alarm ID SYS-003 Alarm Title Hardware can not support this software
version

Description The hardware does not support upgrading to this software version.

Possible Cause 1. The system memory is insufficient to support this software version.

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Solution 1. Please reinstall the controller software version 10.118.50.x or below.

1. Sub Alarm SYS-003-1【 Insufficient physical memory. 】

3.1 System Alarm -SYS -Important Note

3.2 SYS-001 Critical system error

Alarm ID SYS-001 Alarm Title Critical system error

Description Unexpected error happened while controller running.

Possible Cause System memory operation failed.

Solution Do system backup immediately, contact Syntec OEM and restart the system.

3.3 SYS-002 Important file error

Alarm ID SYS-002 Alarm Title Important file error

Description Error happened due to file lost or corruption.

Possible Cause 1. Servo communication driver module loading failed.

2. IO driver loading failed.
3. Other driver module loading failed.
4. System ORX module loading failed.
5. System data loading failed.
6. Motion control module loading failed.
10. High speed high precision parameter data loading failed

Solution Do system backup immediately, contact Syntec OEM and restart the system.

1. Sub Alarm SYS-002-1【Servo comm. driver loading failed】

Servo communication modules such as M3 and ECAT.
2. Sub Alarm SYS-002-2【I/O driver loading failed】
3. Sub Alarm SYS-002-3【Other driver loading failed】
Other driver module such as SRI.
4. Sub Alarm SYS-002-4【System ORX module loading failed】
For example, System ORX module loading failed or initialize failed
5. Sub Alarm SYS-002-5【System data loading failed】
For example, XML file loading failed.
6. Sub Alarm SYS-002-6【Motion control module loading failed】
For example, the failure to load or initialize the plug-in path handling module.
7. Sub Alarm SYS-002-10【High speed high precision parameter data loading failed】
For example, the failure to load or initialize the HSHPParam.dat.

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3.4 SYS-003 Hardware can not support this software version

Alarm ID SYS-003 Alarm Title Hardware can not support this software
version

Description The hardware does not support upgrading to this software version.

Possible Cause 1. The system memory is insufficient to support this software version.

Solution 1. Please reinstall the controller software version 10.118.50.x or below.

1. Sub Alarm SYS-003-1【 Insufficient physical memory. 】

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4 Axial Motion Alarm -MOT

Alarm ID MOT-001 Alarm Title A,B encoder feedback signal error

Description axis card detects A/B encoder feedback error.

Possible Cause Only happens when Pr9 *Servo board type sets as 0 (EMP2), when axis board type sets
as EMP2, axis card will auto-detect A,B encoder feedback. If there is signal error, or has A
signal but no B signal, this alarm will be issued.

Solution Check the servo cable or replace the axis board.

Alarm ID MOT-002 Alarm Title Error counter overflow

Description Axis board detects overflow in encoder feedback.

Possible Cause Only happen when servo type is set to 0(EMP2), 4(PMC4), 6(SERVO6), axis board will
automatically detect the A, B encoder signals, if signal error or input signal too large,
counter overflow alarm issued.

Solution Check the servo cable or replace the axis board.

Alarm ID MOT-003 Alarm Title Encoder module error

Description Currently no application.

Possible Cause

Solution

Alarm ID MOT-004 Alarm Title No index interrupt signal

Description Currently no application.

Possible Cause

Solution

Alarm ID MOT-005 Alarm Title DDA command overflow

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Description Controller sends too many commands. In the one interpolation time interval, software
calculates that the number of commands sent is more than 2047 pulses.

Possible Cause 1. DDA software time setting value is too long.

2. Motion velocity is too fast.
3. Servo resolution is set too high.
4. Backlash compensation or pitch compensation is too large.
5. Feed forward Compensation is enabled before booting.

Solution 1. Recommend that low interpolation time interval setting (parameter 3203) is not
less than 2000.
2. Reduce the feedrate limit (Pr461-Pr480)
3. Reduce the servo resolution setting (driver and CNC Pr61-Pr80)
4. Set appropriate mechanical compensation time constant (parameter
1401~1420).
5. Cancel feed forward compensation function (parameter 581~600).
6. Please contact staff of machinery manufacturer to solve problem.

More description In order to achieve the multi-axis coordinated control, SYNTEC’s controller uses DDA
(Digital Differential Analyzer), Cycle Time of DDA is set by parameter Pr 3203. In one
Cycle time of DDA, every axial is allowed to send maximum 2047 pulses. Once
exceeding this value, controller will send alarm

Alarm ID MOT-006 Alarm Title Driver power supply status error

Description When controller outputs movement command, it detects driver power status error (Not
Servo On or not power on).
(This alarm is only appropriate for situation when Yaskawa driver blocks A.95x warning).

Possible Cause 1. Driver's Power-amp voltage isn’t stable.

2. Cut off driver power-amp voltage when emergency stop pushed.
3. Driver malfunction.

Solution 1. Check if the power supply of driver is normal.

2. Check if the power cable of driver is loose or broken.
3. Replace the driver.

Alarm ID MOT-007 Alarm Title Driver power-off

Description Driver input power is cut off.

Possible Cause 1. power failure.

2. Main power is shut down.

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Alarm ID MOT-007 Alarm Title Driver power-off

Solution Ensure the controller is powered off completely. Confirm the power supply and
reboot.

Alarm ID MOT-008 Alarm Title Loss Pulse

Description 1. After sending the last command, start to check whether the difference
between the feedback and the command exceeds the loss pulse check
window( Pr561~Pr580 ). If it exceeds, this alarm will be issued.
2. hardware model is not within the supported software version.

Possible Cause 1. Kinematic occurs obstruction phenomenon.

2. Servo drive occurs unexpected Servo ON / OFF.
3. CPU board send the data to axis board unsuccessfully (CPU board or
axis board has problem, the contact between CPU and axis board is not
good).
4. Unstable position feedback at idle.
5. The cable that sends command from controller to servo driver has poor
quality or is disconnected.
6. Controller doesn’t set servo drive alarm check, controller continues to send
motion command although the drive is abnormal.
7. Local interference.
8. Improper setting of Loss pulse check window ( Pr561~Pr580 )
9. 10, EZ series controller installed 9.242, 10.112 and below versions software, or
option software is not activated.

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Solution 1. Do not shut down the controller when alarm occurs. Please check whether
the value of No 8, 9, 10 in diagnose function is zero
2. Check whether the mechanical lubrication system is good.
3. Open the cover of axial to check whether foreign matter blocks the motion of
axial.
4. Rotate screw to check whether machine is stuck (loading of driver)
5. Execute servo tuning to suppress the vibration frequency.
6. Check the drive servo-on and the servo-off of power or cable signal
7. If the setting value of No 8, 9, 10 in diagnostic function do not change, please
take home search action (don’t need to reboot), after that check whether
parameters 24, 25, 26, 40, 41, 42 are equal to zero, if the parameters 24, 25, 26
are not equal to zero, the feedback loop has problems
8. If the parameters 40, 41, 42 are not equal to zero, command transmission
from controller to the motor has been lost pulse.
9. If all parameters 24, 25, 40, 41, 42 are not zero, then the interference signal is
relatively large, specifically in the machining process, the setting value of
parameters 8, 9, 10 gradually become large. The reason is the contact point
between CPU board and axis card is not and axis board is not good. Try to
replace CPU board and axis board.
10. Adjust Loss pulse check window ( Pr561~Pr580 ). Recommended values are as
follows;
a. linear axis : 100
b. rotary axis : 500
11. Confirm if hardware model is compatible with software version, or if option
software Option2 is activated.

More description Settings of Pr561~Pr580 is the check the range of loss pulse.
System Data 8 [X axis following error value]
System Data 9 [Y axis following error value]
System Data 10 [Z axis following error value]
System Data 24 [X axis absolute position feedback value]
System Data 25 [Y axis absolute position feedback value]
System Data 26 [Z axis absolute position feedback value]
System Data 40 [X axis absolute position command value]
System Data 41 [Y axis absolute position command value]
System Data 42 [Z axis absolute position command value]

Alarm ID MOT-009 Alarm Title Servo Driver Alarm

Description Drive issued alarm.

Possible Cause Drive alarm mostly is because of external Causes; i.e.

1. Driver overheat.
2. Encoder wiring error.
3. Internal parameters is set wrong.
4. Servo motor is incompatible.
5. driver malfunction.

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Solution Follow the troubleshoot steps in driver alarm manual to solve alarm.

Alarm ID MOT-010 Alarm Title Servo position command comm.

error

Description Once the communication between Kernel and axis card has errors, software will check
whether the queue value in internal IC of axis control is not zero.

Possible Cause 1. There is only one axis card, but parameter sets two axis cards, and servo axis
points to the second axis card.
2. One axis card has errors in case controller has two more axis cards.
3. Two or more axis cards, IRQ11 Jump is plugged. In diagnosis function, number 23
is not equal to 100.
4. Servo board pulse source parameter(Pr11) setting error.

Solution 1. Check whether the parameter setting Pr11, Pr13 are consistent with the
hardware feature.
2. Check axis card jump setting.
3. Change axis card.

More description Each interpolation time interval, Kernel (core) software will check whether the QUEUE
value FLAG is correct. After one FILTER, if it reads the error value, alarm will appear and
diagnose function number 68 will be added 1.

New Old

Versions: 10.118.40O, 10.118.41O, 10.118.48 and later.

Alarm ID MOT–011 Alarm title Drive communication error

Description At least 2 errors listed below occur for over 10ms totally in drive communication.
1. Drive response packet not received.
2. Drive response packet CRC error.
3. Drive response packet watchdog error.
Example: According to the communication time setting( Pr3203 ), 6 consecutive
errors for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.
2. The quality of the communication cable is poor, or there is noise
interference.
3. Drive response packet watchdog error.

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Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Check whether the machine is properly grounded. If it is M2 communication,
add a terminal resistor to the communication port of the end drive.
3. Contact Syntec OEM.

New Old

Versions: 10.118.40N, 10.118.41N, 10.118.47 and older.

Alarm ID MOT–011 Alarm title Drive communication error

Description Abnormal driver communication

Possible Reason 1. The drive station number does not correspond to the controller parameters
correctly.
2. The communication cable between the controller and the driver is loose.
3. The quality of the communication cable is poor, or there is noise interference.
4. The Serial Bus M2 communication cable is an older version of the cable with poor
noise resistance ability.
5. The communication time setting of RTEX driver is different from Pr3203.
6. The EtherCAT drive does not have a matching ESI file.

Solution 1. Check whether the driver parameter DIP switch setting corresponds to the
controller parameter (Pr21 ~) correctly.
2. Check the wiring of the communication cable between the controller and the
driver.
3. Check whether the machine is properly grounded. If it is M2 communication, add a
terminal resistor to the communication port of the end driver.
4. Check if there is a yellow label sticker written V4 on the M2 communication cable
of the serial bus.
5. Set the communication time of RTEX driver to the same as Pr3203.
6. Check if the ESI file is imported correctly.
7. Contact Syntec OEM.

Alarm ID MOT–012 Alarm title Driver homing error

Description Serial Bus Driver homing unsuccessfully.

Possible Reason Homing method (Pr961) is set incorrectly or driver doesn’t support homing function.

solution Check whether homing method is set correctly or driver supports homing function.

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Alarm ID MOT-013 Alarm Title Axial tuning failed. Reboot

controller.

Description After one serial bus axis tuning function fails, under un-reboot condition triggers axis
JOG, MPG JOG or Homing functions.

Possible Reason Serial bus axis tuning fails.

Solution Reboot controller.

Alarm ID MOT-014 Alarm Title Enabled too many serial axis

Description Over system serial bus axis number limit.

Possible Reason When interpolation time sets too short or using serial axis are too much and cause it’s
over limit serial bus axis number in interpolation time. And this alarm is issued.

Solution Configure the interpolation time to increase or decrease the number of serial axis used.

Alarm ID MOT-016 Alarm Title Absolute type data error. Check the
encoder power and reboot the driver

Description Detects absolute type encoder is abnormal, and controller has reset. Please reboot driver.

Possible Reason 1. First time absolute encoder connects to power, do encoder setting.
2. Encoder runs out of power. Position data is cleared.
3. After driver connects to power, encoder battery voltage is too low.

Solution 1. Check if the battery and connection status of the absolute encoder is proper.
2. Check if the battery voltage is stable and complies with the rating voltage required
by the absolute encoder.
3. After the above check is completed, reboot controller and driver.

Alarm ID MOT-017 Alarm Title First Positive software limit exceed

Description Axial machine coordinate is over positive software stroke limit which is set by
Pr2401~Pr2440.

Possible Cause Stroke movement of machine table exceeds the set value.

Solution 1. Reset
2. Move axis in negative direction to leave the software stroke limit protection.

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Alarm ID MOT-018 Alarm Title First Negative software limit exceed

Description Axial machine coordinate is over negative software stroke limit which is set by
Pr2401~Pr2440.

Possible Cause Stroke movement of machine table exceeds the set value.

Solution 1. Reset.
2. Move axis in positive direction, to leave the software stroke limit protection.

Alarm ID MOT-019 Alarm Title Following error exceed

Description 1. Because of the characteristics of servo, servo motor location, there is no way to
respond the command of controller immediately, so a slow phenomenon
appears, when this latency is not in allowed range, controller will send out the
alarm.
2. Hardware type doesn’t support software version.

Possible Cause 1. Mechanism movement is not smooth.

2. Cable contact is poor.
3. Setting values of acceleration and deceleration time are too small.
4. Servo On /Off Relay is interfered.
5. Internal loop in driver parameter gains too small. (Under 10.116.10 and
10.117.10 or newer version, gain parameter (Kp) in controller and driver will
synchronize automatically, so it doesn’t need to consider this factor).
6. Encoder resolution and electric gear ratio is wrongly set.
7. Drive or motor malfunction.
8. Encoder or cable between encoder and controller is abnormal.
9. System Data number 23 is not equal to 100.
10. 10 and EZ serial controller installs to 9.242, 10.112 or older version, or option
software function is not activated.

Solution 1. Add lubricating oil to mechanism.

2. Confirm wire connecting is normal.
3. Increase combination or acceleration and deceleration time.
4. When controller under dry run mode, open wiring cabinet to check whether
servo on/off relay pulses is abnormal.
5. Increase Inner loop gain of driver.
6. Confirm hardware type and software version is matching, or confirm option
software function Option 2 is activated.
7. Contact to Syntec OEM.

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More description Maximum velocity setting value of G00 and home search is equal to setting parameter
divided by Kp. This value multiplied by 2 is the setting range of controller.
Reasonable following error: Ferr= speech in command/ setting value of loop gain
Alarm allowed values= {max[(velocity of first stage in home search process), velocity
G00 of each axis]/Kp}*2
i.e. Feedrate 1000mm/min, loop gain 30, accuracy 1um,
Ferr = 1000*1000÷60÷30=555
System Data 32 [X axis reasonable following error]
System Data 33 [Y axis reasonable following error]
System Data 34 [Z axis reasonable following error]

Alarm ID MOT-020 Alarm Title Cannot return to control mode when

moving

Description When motor starts to servo on, such as emergency stop released, canceling monitor
mode (C31 ~) or serial spindle switching to C-Axis mode, zero speed check for the motor
does not pass within 400 ms.

Possible Cause 1. Instant machine movement by hand during motor servo on procedure.
2. The drive gain setting is poor. Therefore, motor will be trembled during servo on
procedure.
3. Zero speed check window(Pr901~) is set too small.

Solution 1. Avoid man-made movement.

2. Check the drive's position loop gain and speed loop gain setting.
3. Enlarge Pr901~ setting.
Note, after removing alarm:
• For incremental system, press reset can remove the alarm.
• For absolute encoder system, system enters Not Ready state, need to reboot
controller to remove the alarm.

Alarm ID MOT-021 Alarm Title Must re-homing

Description When user must re-homing, the controller issue this alarm.

Possible Cause 1.MOT-020 [Cannot return to control mode when moving] is triggered.
2.MOT-022 [Home position inaccurate] is triggered.
3.Pr41~、Pr121~、Pr161~、Pr221~ is changed.

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Solution 1.Please remove alarm MOT-020 [Cannot return to control mode when moving] . Press
reset or reboot controller.
2.Please remove alarm MOT-022 [Home position inaccurate]. Press reset or reboot
controller.
3.Press reset and re-homing according to current axis setting.

Alarm ID MOT-022 Alarm Title Home position inaccurate

Description After boot and complete homing for the first time, controller will set servo command
(System Data 40~) and machine coordinate (Diagnose variable 72~) to zero. Or set an
offset value according to Pr881~.
After booting, at the N(N>1) times of searching home, home grid will be compared to
the result of the first time searching home, if the error is over 0.1 turn of motor, the
controller will send alarm.

Possible Cause 1. Homing signal of motor is abnormal.

2. Stopper, coupling or bearings is not locked tightly.
3. Home grid function (Pr941~) is not activated.
4. Under serial bus environment, when that axis is also as spindle, Pr881~ and
Pr1771~ setting is difference, will cause homing position change after homing.

Solution 1. Move motor in the same direction and observe whether position counter index
changes normally.
2. Check whether the mechanism components are fixed properly.
3. If it’s possible cause 4., assuming sixth axis setting is as first spindle, please sets
Pr886 and Pr1771 to same value.

Alarm ID MOT-023 Alarm Title Fatal following error exceed

Description Because of the characteristics of servo, servo motor's positioning cannot respond
immediately to controller's command, and delay phenomenon will appear, when this
delay phenomenon is not in the allowed limit, controller will send alarm.

Possible Cause 1. Servo motor doesn’t receive control due to external force.
2. Parameter of drive - inner loop gain is too small.
3. Parameters of acceleration and deceleration time is set too short.
4. Encoder is abnormal or connecting encoder to controller is abnormal.

Solution 1. Check the external motion of machine table.

2. Check the setting parameter of drive.
3. Check the acceleration and deceleration setting of each axis, Pr401,
Pr541~Pr560.
4. Maintain the connection between encoder and servo drives.

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More description Maximum velocity value of G00 and home search is equal to setting parameter divided
by Kp. This value multiplied by 4 is setting range of controller.
Reasonable following error: Ferr= speech in command/ loop gain
Alarm allowed values= {max[(velocity of first stage in home search process), velocity
G00 of each axis]/Kp}*4
System Data 32 [X axis reasonable following error]
System Data 33 [Y axis reasonable following error]
System Data 34 [Z axis reasonable following error]

Alarm ID MOT-024 Alarm Title Fatal dual feedback error exceed

Description If controller discovers that the command and the second command of encoder
feedback exceed allowable limit set in Pr3817, controller will send this alarm.

Possible Cause 1. Mechanism interference.

2. Motor parameter setting error.
3. Linear scale parameter setting error.
4. Servo motor feedback signal abnormal or has interference.
5. Linear scale signal abnormal or has interference.
6. Linear scale reader loose and signal receiving unstable.

Solution 1. Check external motion mechanism.

2. Check if motor resolution setting Pr61~, Pr81~ and Pr61~ is correct.
3. Check if linear scale resolution setting Pr261~ and Pr301~ is correct.
4. Check if motor encoder function well, or move motor feedback direction away
from high power electromagnetic devices.
5. Check if linear scale power is stable, or move linear scale feedback direction
away from high power electromagnetic devices.
6. Confirm reader will not be affected by mechanism stroke movement.

Alarm ID MOT-025 Alarm Title Positive hardware limit exceed

Description Servo motor touches the positive hardware limit switch in movement.

Possible Cause 1. Machine table exceeds protection point.

2. Hardware stroke switches are damaged or broken
3. Controller input signal error.

Solution 1. Use MPG mode to move machine table to opposite direction once discovering
that machine table stops at the switch.
2. If machine table is not at the switch, check switch device, limit switch wiring, IO
terminal, 24V power supply of terminal.
3. Check whether IO card is abnormal.

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Alarm ID MOT-026 Alarm Title Negative hardware limit exceed

Description Servo motor touches the negative hardware stroke limit in moving.

Possible Cause 1. Machine table exceeds protection point.

2. Hardware stroke switches are damaged or broken.
3. Input signal has errors.

Solution 1. Use MPG mode to move machine table in opposite direction once the machine
table stops at the switch.
2. If machine table is not at the switch, check limit switch, switch wiring, IO
terminal, 24V power supply of terminal.
3. Check whether IO card is normal.

Alarm ID MOT–027 Alarm Title program error in PLC axis

Description PLC axis program syntax error.

Possible Cause PLC axis program syntax error.

Solution Check syntax of PLC axis program.

Alarm ID MOT-028 Alarm Title System memory too low

Description When CNC axis and PLC axis exchange, system remaining memory is too low.

Possible Cause During machining process, switch axis into PLC axis.

Solution Contact machinery manufacturers.

Advance Description Kernel software will check value of system data number 7 ‘System remaining memory’
at any time. When remaining value is too low, this alarm will be issued.

Alarm ID MOT-029 Alarm Title Miss index in homing

Description When searching home, if motor does not find out motor index signal after leaving
home DOG more than 5 pitches, controller will send this alarm.

Possible Cause 1. Can’t read the index signal.

2. The setting of homing 2nd travel feedrate is too fast.
3. The setting of motor reduction ratio is too big.
4. The distance between index signal and HomeDog is more than 5 pitches.

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Solution 1. Check motor index signal wiring; observe system data no. 48(X), 49(Y), 50(Z) to
check whether index signal is read. If no, please check whether wiring is normal.
2. Reduce setting value of the homing 2nd travel federate (Pr841~Pr843)

More description When searching home, machine will use the velocity setting value of the first stage to
move to home DOG, and stop. After that machine moves backward with velocity of the
second stage. After leaving home DOG to move backward, it start to search the nearest
motor index signal. In the second stage, controller will calculate according to
resolution of encoder. If controller leaves home DOG more than 5 pitches and can not
find out the index signal. Controller will send alarm.

Alarm ID MOT-030 Alarm Title Homing zero speed check failed

Description When motor touches HomeDog, motor cannot stop completely.

Possible Cause 1. Improper drive gain setting, and makes motor vibrating.
2. Resonance phenomenon caused by motor running.

Solution 1. Check the position loop gain and velocity loop gain setting of driver.
2. Activate the resonance frequency inhibition ability of driver.
3. Contact machinery manufacturers for help.

More description When searching home, machine will use the velocity setting value of the first stage to
move to home DOG, and stop once it meets home DOG. After that machine moves
backward with velocity of the second stage. After leaving home DOG to move backward,
it start to search the nearest motor index signal. At the first stage to find the home DOG,
motor will decrease velocity to stop. After 0.1 second command stops, if system data
no. 8(X), 9(Y), 10(Z)-error register receives values bigger than zero speed check
window(Pr901~Pr920), controller will send alarm.

Alarm ID MOT-031 Alarm Title Static dual feedback error exceed

Description After the controller stops sending the motion command, during the time set by Pr3805,
the system will check whether dual feedback error exceeds allowed limit set by
Pr1421~Pr1440. If yes, controller will send alarm.

Possible Cause 1. Mechanism interference.

2. Motor parameter setting error.
3. Linear scale parameter setting error.
4. Motor feedback signal abnormal or is interfered.
5. Linear scale signal abnormal or is interfered.
6. Linear scale reader is loose and cause the feedback unstable.

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Solution 1. Check the external motion mechanism.

2. Check if motor resolution setting Pr61~, Pr81~ and Pr61~ is correct.
3. Check if the linear scale resolution setting Pr261~ and Pe301~ is correct.
4. Check if motor encoder works well, or move motor feedback line away from high
power electromagnetic devices.
5. Check if linear scale power is stable, or move linear scale feedback line away
from high power electromagnetic devices.
6. Confirm the reader is not interfered by the mechanism movement.

Alarm ID MOT-032 Alarm Title Z axis Following spindle error

exceed

Description For tracking Tapping feeds, feeding axis opposite direction will feed more than one
pitch distance.

Possible Cause Spindle feedback cable wiring is opposite.

Solution 1. Swap the position feedback A+ and A- which inverter sends to the controller.
2. Change inverter related parameters.

Alarm ID MOT-033 Alarm Title Absolute encoder read error

Description When using absolute encoder, the communication between the controller and the
driver fails.

Possible Cause 1. The driver is not powered on.

2. The communication cable between the controller and driver is loose.
3. The absolute adapter board is damaged.

Solution 1. Check if the power supply of driver is normal.

2. Check if the wiring is correct.
3. Change the absolute adapter board.

Alarm ID MOT-034 Alarm Title Absolute home position has not been
set. Please reset it.

Description When using absolute encoder, need to set up absolute home position in controller.

Possible Cause 1. The absolute home position has not been set or it is lost due to insufficient
voltage.
2. Pr41~, Pr61~, Pr81~, Pr121~, Pr161~, Pr201~, Pr221~ and etc. parameters is
modified.
3. Detect Yaskawa encoder sends abnormal alarm. (For example: A.C80, A.CA0)
4. Execute multi turns reset function on the controller.
5. An abnormal absolute position status of Syntec drive is detected.

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Solution 1. For possible reasons 1, 2, and 4: (Again) sets absolute home position.
2. For possible reason 3, 5: After solving abnormal encoder issue, sets up absolute
home position again.

More description Absolute home position setting step:

• Step 1: Move axis to the pre-set mechanical origin.
• Step 2: Enter home position setting page, path: Parameter setting > Serial
Parameter > Abosolute home position
• Step 3: Choose the axis to be set with direction key, and click 'set machine origin'.

Alarm ID MOT-035 Alarm Title absolute position battery failure

Description When using absolute encoder, the communication between the controller and driver is
successful, but the motor encoder position value is 0.

Possible Cause The battery of absolute encoder has no sufficient power.

Solution Change the battery.

Alar MOT-036 Alarm Title Can't leave home dog switch

m ID

Desc When searching home, after stop and return, if the axis moving exceed Pr981~ setting and still can't
ripti leave home dog switch.
on

Poss HomeDog is damaged.

ible
Cau
se

Solu Use the electrical multimeter to check whether the sensor of HomeDog is damaged or wiring is short
tion circuit.

Mor When searching home, machine will use setting value of the 1st phase feedrate to move towards home
e DOG (Pr881~Pr900 Axial home offset), and stop until reaches home dog switch. In the 2nd phase,
desc controller will calculate according to encoder resolution. If controller leaves home DOG exceed the
ripti setting of Pr981~Pr1000 Axis homing 2nd protect revolution (encoder type) and cannot leave index
on signal, controller will send alarm.

Alarm ID MOT–037 Alarm Title Second Positive software limit exceed

Description Axis machine coordinate exceeds Pr2501~Pr2540 set Second Positive software limit value.

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Possible Cause The motion of machine table exceeds set value.

Solution 1. Reset to remove alarm.

2. Move axis in negative direction to leave the software stroke protection range.

Alarm ID MOT–038 Alarm Title Second Negative software limit

exceed

Description Axis machine coordinate exceeds Pr2501~Pr2540 set Second Negative software limit
value.

Possible Cause The motion of machine table exceeds setting value.

Solution 1. Reset to remove alarm.

2. Move axis in positive direction to leave the software stroke protection range.

Alarm ID MOT-039 Alarm Title Tapping severe over travel

Description Tracking Tapping theory is Z axis moves along with spindle feedback. If driver occurs an
alarm that cause motor dry runs during tapping period, Z axis will still tap with motor
feedback, and there might have risk of machine crash. Therefore, when Z axis is higher
than the hole top (R point) or about 10 pitches from the hole bottom. System will send
this alarm and stop (pause) the machine.
Not supported version: 10.114.33E, 10.114.38F, 10.115.43D, 10.115.46A, 10.115.47 or
above version.

Possible Cause Motor dry runs because of alarm.

Solution Check the cause of driver alarm.

Alarm ID MOT-040 Alarm Title Dual feedback self-inspection error

exceed

Description After activating dual feedback, between linear scales' each index signals, accumulated A,
B pulse count difference exceed Pr3818 setting.

Possible Cause 1. Linear scale power is unstable.

2. Linear scale feedback is interfered.
3. Linear scale’s adapter is interfered by magnetic field or electric field.
4. Linear scale’s sensor reader is loose and cause unstable feedback.

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Alarm ID MOT-040 Alarm Title Dual feedback self-inspection error

exceed

Solution 1. Independently us the power supply of linear scale.

2. Check if the case at CNC side is power pollution free, or the isolation cable is
fallen.
3. Keep the linear scale adapter away from the heavy electricity area, or cover it with
cooper sheet to reduce external interference.
4. Confirm the sensor reader will not be affected by the mechanism travel
movement.

Unable to render include or excerpt-include. Could not retrieve page.

Alarm ID MOT-042 Alarm Title Over the 3rd negative software

travel limit

Description Axis mechanical coordinate is over negative software stroke limit which is set by
Pr2441~Pr2480.

Possible Cause Machine bed moves over setting limit.

Solution 1. Press reset.

2. Move axis in positive direction, to leave the software stroke protection range.

Alarm ID MOT-043 Alarm Title Enter the 1st software stroke limit
protection range

Description Axis machine coordinate enter software stroke limit’s protection range which is set by
Pr2401~Pr2440.

Possible Cause Machine bed moves over setting limit.

Solution 1. Press reset.

2. Axis move in opposite direction, and leave the software stroke limit protection
range.

Alarm ID MOT-044 Alarm Title Enter the 2nd software stroke limit
protection range

Description Axis mechanical coordinate enter software stroke limit’s protection range which is set by
Pr2501~Pr2540.

Possible Cause Bed moves over setting limit.

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Alarm ID MOT-044 Alarm Title Enter the 2nd software stroke limit
protection range

Solution 1. Press the reset.

2. Move the axis in opposite direction, to leave the software stroke protection
range.

Alarm ID MOT-045 Alarm Title Enter the 3rd software stroke limit
protection scope

Description Axis mechanical coordinate enter software stroke limit’s protection range which is set by
Pr2441~Pr2480.

Possible Cause Machine bed moves over setting limit.

Solution 1. Press the reset.

2. Move axis in opposite direction, and leave the software stroke protection range.

Alarm ID MOT-046 Alarm Title Origin switch signal abnormal

Description For incremental type home searching, set 0 or 2 in home mode (Pr961~), system will
move towards origin switch direction according to Pr861~ setting, and stop with
deceleration order when finds original point switch.
If machine runs over block because deceleration distance is too long, when system
continues moving in opposite direction with 2nd phase homing feedrate, it needs to
wait for origin switch’s signal again shows up and disappear, then it can start finding
index signal.
When moving in opposite direction, if origin switch’s signal doesn’t appear, alarm will
be issued if exceeds 'five times distance of 1st phase homing feedrate * G00 acceleration
and deceleration time/ 2’.

Possible Cause 1. Origin switch contact is poor.

2. Noise interference.

Solution 1. Check if the origin switch signals are interfered by noise.

2. Check if the origin switch contact is poor contact.

Alarm ID MOT-050 Alarm Title Illegal control mode switch

Description Do illegal control mode switch to axis.

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Alarm ID MOT-050 Alarm Title Illegal control mode switch

Possible Cause 1. Switch the axis control mode from speed control into torque/ gap control.
2. Switch the axis control mode from torque control into speed/ gap/ spindle
orientation control.
3. Switch the axis control mode from gap control mode into speed/ torque/ spindle
orientation control.
4. Switch the axis control mode from spindle orientation control into torque/ gap
control.

Solution Switch the axis control mode correctly.

Alarm ID MOT–051 Alarm Title Inhibit to cycle start while moving

Description Before all manual commands are sent, prohibit cycle start to prevent operation error.

Possible Cause Manual command (JOG, INJOG, and MPGJOG) cannot be sent successfully.

Solution Reset to remove alarm. Wait until machine stops, then cycle start.

Alarm ID MOT-052 Alarm Title Driver power-amp voltage not

input

Description Driver power-amp power is not suppled, please check power cable wiring.

Possible Cause Driver power-amp power is not suppled.

Solution Check if the three phase of driver electricity is input correctly.

Alarm ID MOT-053 Alarm Title No absolute type functions for an

increment encoder

Description Driver side's encoder is incremental or when its setting is incremental, controller side
can’t start using absolute homing function.

Possible Cause Encoder is incremental or use as incremental. Sets Pr201~Pr220 as absolute encoder.

Solution 1. Check the encoder type. In case of a incremental encoder, configure the
Pr201~Pr220 as an incremental encoder.
2. Check the driver internal and the related parameter setting of encoder, and
configure the encoder in the driver as an increment type.
3. After modification, reboot controller and driver.

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Alarm ID MOT-054 Alarm Title Encoder type (Pr201~Pr220)

changed

Description Encoder type has changed.

Possible Cause Modified Pr201~Pr220 or driver internal and encoder related parameter setting.

Solution Reboot controller and driver.

Alarm ID MOT-055 Alarm Title Rotation axis type C and double

feedback unsupported by the absolute
type

Description When using absolute encoder, related parameter setting is wrong.

Possible Cause 1. When using absolute encoder (Pr201~ sets as 3), axis’s axial type stetting will be
rotary axial type C (Pr201~ sets as 3).
2. When using absolute encoder (Pr201~ sets as 3) and start dual feedback function
simultaneously (Pr241~ not sets as 0).

Solution 1. When using an absolute encoder, configure the axis type of axial direction as the
non-rotation axis type C and other types (Pr221~≠3).
2. Turn off the dual feedback function (Pr241~=0) or use an increment encoder
(Pr201~=0).

Advanced 1. When this alarm occurs will trigger 'MOT-034 first homing setting incomplete,
Explanation absolute position can’t operate', user need to reset home position.
2. This alarm won’t be cleared until related parameter reset correctly. Whether need
to reboot depend on parameter.
a. Pr221~ effective after press reset.
b. Pr201~ Pr241~ effective after reboot.

Alarm ID MOT-056 Alarm Title Single-turn absolute encoder cannot be

used as an increment type. Reconfigure
the encoder parameter.

Description Single-turn absolute encoder can’t be used as incremental encoder.

Possible Cause When encoder is absolute encoder, set Pr201~Pr220 as incremental encoder.

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Alarm ID MOT-056 Alarm Title Single-turn absolute encoder cannot be

used as an increment type. Reconfigure
the encoder parameter.

Solution 1. Check the encoder type. In case of a single-turn absolute type, configure the
Pr201~Pr220 as an absolute encoder.
2. Check the driver internal and encoder related parameter setting, set the use of the
encoder in the driver as increment type.
3. After modification, reboot controller and driver.

Alarm ID MOT-057 Alarm Title Drive cannot servo on

Description Drive cannot servo on.

Possible Cause When controller send servo on signal, but drive can’t enter servo on state in 20
seconds. Controller will send this alarm.

Solution 1. Please contact the drive supplier.

2. After resolving the problem that the drive cannot servo on, reset the controller
to clear the alarm.

Alarm ID MOT-058 Alarm Title To permanent save the driver parameter

setting, execute under not ready state

Description Pr181~, Pr1771 has synchronized into driver parameter, but axis is servo on and can’t
execute save parameters.

Possible Cause When modified P1181~ and Pr1771~, axis is servo on.

Solution Execute permanent save of driver parameter under not ready state.

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Alarm ID MOT-059 Alarm Title Please modified resolution related

parameters from the page of serial
parameters

Description The axis of the Syntec driver can synchronize the resolution related setting.
If the sensor type of controller and driver are the same, the related controller parameters
will be synchronized from the driver.
If the resolution related parameters need to be modified, please modify the parameters in
the page of serial parameters.
The matched condition of sensor type ( single feedback ):
• Driver parameter Pn-911 = 1 ( Rotary ), Pr201~Pr220 Axial sensor type. = 0, 3, 4
• Driver parameter Pn-911 = 2 ( Linear ), Pr201~Pr220 Axial sensor type. = 1, 5
The matched condition of sensor type ( driver dual feedback or semi-closed loop ):
• Driver parameter Pn-931 = 1 ( Rotary ), Pr201~Pr220 Axial sensor type. = 0, 3, 4
• Driver parameter Pn-931 = 2 ( Linear ), Pr201~Pr220 Axial sensor type. = 1, 5
Axial resolution related parameters:
• Pr61~Pr80 Axial encoder resolution
• Pr81~Pr100 Axial encoder scaling factor
Driver resolution related parameters:
• Pn-902 Encoder Resolution
• Pn-922 2nd Encoder Resolution
• Pn-20E Electronic Gear Ratio ( Numerator )
• Pn-210 Electronic Gear Ratio ( Denominator )
Version information:
• This alarm is supported in 10.118.41Q, 10.118.48B, 10.118.49 and later versions.

Possible Cause Modified the resolution related parameters in controller after the resolution
synchronization of the Syntec driver.

Solution 1. Reset the controller.

2. If the resolution related parameters need to be modified, please modify the
parameters in the page of serial parameters. Then restart the controller and the
driver.

Alarm ID MOT-060 Alarm Title Torque application configuration

conflicted with driver configuration
(Pn002.0)

Description Torque application setting is conflicted with Yaskawa driver parameter setting.

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Alarm ID MOT-060 Alarm Title Torque application configuration

conflicted with driver configuration
(Pn002.0)

Possible Cause 1. Controller needs to use torque limit mode, but Yaskawa driver parameter setting
sets as torque compensation mode.
2. Controller needs to use torque compensation mode, but Yaskawa driver parameter
setting sets as torque limit mode.

Solution Check if the driver parameter configuration is correct.

Alarm ID MOT-061 Alarm Title Gap control mode unsupported by

axis

Description Axis doesn’t support switching into gap control mode.

Possible Cause 1. Only Syntec driver supports gap control mode.

2. Syntec driver’s firmware is too old.

Solution 1. Use Syntec driver.

2. Check the firmware version of the Syntec driver.

Alarm ID MOT-062 Alarm Title Gap control mode cannot be switched during axial
movement

Description Axis is moving, can’t change from position control into gap control.

Possible Cause When axis is moving, received the mode changing command.

Solution Mode can be switched after the axial movement stops completely.

Alarm ID MOT-063 Alarm Title Axial sensor type not matching with
home searching method

Description Axis sensor type isn’t ‘Absolute encoder’, but homing method setting is ‘Absolute
encoder index’ or ‘Absolute with origin switch’, and the parameter is not matched.

Possible Cause Axis sensor type (Pr201~Pr220) sets as 0~2, and the corresponding home searching
method (Pr961~Pr980) sets as 4 or 5.

Solution In case the axial sensor type (Pr201~Pr220) is configured to 0~2, the home searching
method (Pr961~Pr980) can be configured to 0~3, not 4 or 5.

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Alarm ID MOT-064 Alarm Title Axis driver doesn’t support selected

friction compensation

Description That axis driver doesn’t support the selected friction compensation.

Possible Cause When Pr2921~ is set to 1, but driver does not support speed spike compensation, the
alarm will be issued; when Pr2921~ is set to 2, but driver does not support torque spike
compensation, the alarm will be issued.

Solution 1. Set Pr2921~ as the friction compensation that the axis driver supports. Press reset
can remove this alarm.
2. Drivers that support speed spike compensation include:
a. Yaskawa M2/M3 serial bus driver (Controller support versions: 10.116.54K,
10.118.0F, 10.118.6 and later versions).
b. Syntec M3 serial bus driver (Controller support versions: 10.118.12G,
10.118.16 and later versions, driver support versions: 2.8.3, 2.9.0, 2.10.0 and
later versions).
c. Panasonic RTEX serial bus A6N driver (Controller support versions:
10.118.21 and 10.118.12O and later versions).
d. EtherCAT serial bus drivers that support speed spike compensation
(Controller support versions: 10.118.48I, 10.118.52C, 10.118.54 and later
versions), please refer to EtherCAT Drive Application Manual.
3. Drivers that support torque spike compensation include:
a. Syntec M3 serial bus driver (Controller support versions: 10.118.40A,
10.118.41, and later versions, driver supported versions: 2.14.105, 2.15.0,
3.0 .0 and later versions).
4. RETX related regulation, please refer to RTEX Driver Application Manual.

Alarm ID MOT-065 Alarm Title Axis driver doesn’t support power-off

retract

Description Driver doesn’t support power-off retract function.

Possible Cause Driver doesn’t support power-off retract function. When Pr1041~ Pr1060 setting is not 0
and this alarm will be issued.

Solution 1. Only Syntec Bus M3 Driver supports power-off retract function.

2. Confirm Syntec Serial Bus M3 Driver’s firmware version. Support firmware
versions are 2.10.1, 2.11.0 and above version.

Alarm ID MOT-066 Alarm Title Axis driver firmware version is not

supported

Description Controller doesn’t support axis driver's firmware version.

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Alarm ID MOT-066 Alarm Title Axis driver firmware version is not

supported

Possible Cause Driver’s firmware version is too old.

Solution Upgrade driver firmware version. For Panasonic RETX A6N firmware version, upgrade to
1.23 or above version.

Alarm ID MOT-067 Alarm Title Syntec encoder’s firmware upgrade

finished. Please reboot driver.

Description Syntec encoder's firmware upgrade is finished. Need to reboot driver.

Possible Cause Execute axis encoder's firmware upgrade.

Solution Reboot driver and controller.

Alarm ID MOT-068 Alarm Title Syntec encoder information reading

timeout

Description Syntec encoder information reading timeout.

Possible Cause 1. Communication between controller and driver is abnormal.

2. Driver condition is abnormal.

Solution 1. Check if communication is loose.

2. Reboot driver.

Alarm ID MOT-069 Alarm Title Axial feedback abnormal

Description If the difference between the axial feedback value exceeds 4 times of the maximum speed set by the
controller, the number of abnormal times will be accumulated by 1 each time. This alarm will be
issued when two consecutive abnormalities occur;
The maximum speed is the maximum value among Pr461 ~, Pr521 ~, Pr621 ~, Pr821 ~, Pr1801
~(when using as servo spindle).

Possible Cause 1. Communication between controller and driver is abnormal.

2. The following parameter settings are inappropriate;
a. Pr461~Pr480 Maximum feed rate for axial rapid movement (G00)
b. Pr521~Pr540 Axial JOG speed
c. Pr621~Pr640 Axial maximum cutting feedrate
d. Pr821~Pr840 Axial homing feedrate
3. If using servo spindle, Pr1801~Pr1810 Spindle maximum speed setting is inappropriate

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Alarm ID MOT-069 Alarm Title Axial feedback abnormal

Solution 1. Check if communication is connect well.

2. Re-set above mentioned parameters.

Alarm ID MOT-070 Alarm Title Axial command abnormal

Description The planned controller command exceeds 1.2 times of the distance that can be moved at the axial
maximum speed;
The maximum speed is the maximum value among Pr461~, Pr521~, Pr621~, Pr821~, Pr1801~ (when
using as servo spindle).

Possible Cause 1. The following parameter settings are inappropriate;

a. Pr461~Pr480 Maximum feed rate for axial rapid movement (G00)
b. Pr521~Pr540 Axial JOG speed
c. Pr621~Pr640 Axial maximum cutting feedrate
d. Pr821~Pr840 Axial homing feedrate
2. If using servo spindle, Pr1801~Pr1810 Spindle maximum speed setting is inappropriate

Solution Re-set above mentioned parameters.

Alarm ID MOT-071 Alarm Title Interpolation severely overtime

Description The interpolation timeout exceeds 10ms, causing controller fail to communicate with driver
normally;
If within 10ms, controller will perform proxy interpolation and continue to communicate
with driver.

Possible Cause 1. Frequent data transmission in the cloud, causes the controller system to be
extremely busy,
e.g. using dipole structure (the front stage simulator is connected to the back stage
controller)
2. Parameter Pr3251 is set to 5.

Solution 1. Reboot controller and driver.

2. .Check if Pr3251 is set to 5. If so, please take a look at "Pr3251 Touch Screen" page,
and set Pr3251 to other value.
3. Please upgrade the BSP version to 9.35 or above.
4. Please contact OEM Syntec.

New Version Old Version

Versions－10.118.82B, 10.118.83 and later.

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Alarm ID MOT-072 Alarm Title Software stroke limit setting error when using single
turn absolute encoder

Description When Pr201~Pr220 is 4 the single turn absolute encoder type and Pr221~Pr240 is 5 rotary
axis type E, the software stroke limit should be activated.

Possible 1. Pr201~Pr220 is the encoder type is single turn absolute.

Cause 2. Pr2401~Pr2440 is not activated or is incorrectly set when Pr201~Pr220 is 4 the single
turn absolute encoder type and Pr221~Pr240 is 5 rotary axis type E.

Solution 1. Correct Pr201~Pr220 encoder type.

2. When Pr201~Pr220 is 4 single turn absolute encoder type and Pr221~Pr240 is 5
rotary axis type E,
make sure that Pr2401~Pr2440 are not default values,
i.e. the negative and positive limits are not -999999999 and 999999999 respectively.
And the positive limit should be larger than the negative limit.
3. After correction, please reboot the controller and the drive.

New Version Old Version

Versions－10.118.82A, 10.118.82 and older.

Alarm ID MOT-072 Alarm Title Software stroke limit setting error when using single
turn absolute encoder

Description Pr2401~Pr2440 is not activated or is incorrectly set when using the single turn absolute
encoder type.

Possible 1. The encoder type is single turn absolute.

Cause 2. When using the single turn absolute encoder type, the software stroke limit should
be activated and its value must be set within the distance in one motor revolution.

Solution 1. Correct Pr201~ encoder type.

2. When Pr201~ is single turn absolute encoder type, make sure that Pr2401~Pr2440
are not default values, i.e. the negative and positive limits are not -999999999 and
999999999 respectively. And the positive limit should be larger than the negative
limit. Also, the stroke limit should be set within the distance in one motor
revolution.
3. After correction, please reboot the controller and the drive.

Alarm ID MOT-073 Alarm Title Fail to preload servo drive parameter

Description The controller fails to preload necessary parameters from the drive during booting.

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Alarm ID MOT-073 Alarm Title Fail to preload servo drive parameter

Possible 1. The controller can't communicate with the drive normally.

Cause 2. Mismatch between the controller and the drive version.

Solution 1. Check if the axis is connected to a third-party drive. If it is, check if the drive causes the
alarm.
2. Reboot the controller and the drive.
3. Troubleshoot all critical drive alarms.
4. Please upgrade the controller version.
5. Please upgrade the drive version.
6. Please contact OEM Syntec.

Alarm ID MOT-074 Alarm Title Fail to read absolute position from servo drive

Description The controller fails to read the absolute position from the drive.

Possible 1. The controller can't communicate with the drive normally.

Cause

Solution 1. Check if the axis is connected to a third-party drive. If it is, check if the drive causes the
alarm.
2. Reboot the controller and the drive.
3. Please contact OEM Syntec.

Alarm ID MOT-075 Alarm Title Serial communication initialize timeout

Description The communication between the controller and the drive is established, but fails to complete
the initialization process in 20 seconds.

Possible 1. The controller can't communicate with the drive normally.

Cause 2. The drive issues critical alarms.

Solution 1. Check if the axis is connected to a third-party drive. If it is, check if the drive causes the
alarm.
2. Reboot the controller and the drive.
3. Troubleshoot all critical drive alarms.
4. Please lower the interpolation time (Pr3203), then reboot the controller and the drive.
5. Please contact OEM Syntec.

Alarm ID MOT-076 Alarm Title Servo drive parameter preload timeout

Description The communication between the controller and the drive is established, but fails to preload
parameters in 20 seconds.

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Alarm ID MOT-076 Alarm Title Servo drive parameter preload timeout

Possible 1. The controller can't communicate with the drive normally.

Cause 2. Take too much time to read drive parameters.

Solution 1. Check if the axis is connected to a third-party drive. If it is, check if the drive causes the
alarm.
2. Reboot the controller and the drive.
3. Troubleshoot all critical drive alarms.
4. Please lower the interpolation time (Pr3203) and reboot the controller and the drive.
5. Please lower the PLC scan time (Pr3204) and reboot the controller and the drive.
6. Please contact OEM Syntec.

Alarm ID MOT-077 Alarm Title Fail to recover machine position

Description Fail to recover machine position from absolute encoder or Fram in 20 seconds during booting.

Possible 1. The controller can't communicate with the drive normally.

Cause 2. The drive issues absolute encoder battery alarms.

Solution 1. Check if the axis is connected to a third-party drive. If it is, check if the drive causes the
alarm.
2. Reboot the controller and the drive.
3. Troubleshoot drive's absolute encoder battery alarms.
4. Please contact OEM Syntec.

Alarm MOT-079 Alarm 标题 【Inconsistent Resolution Settings】

ID

说明 The resolutions of the controller and the drive are not set consistently. The settings are considered
consistent if the following equation is satisfied:
1. Single feedback: Resolution (Pr61~) * Encoder Scaling Factor (Pr81~) = Resolution (Pn-902) *
Denominator of Electronic Gear Ratio (Pn-210) / Numerator of Electronic Gear Ratio (Pn-20E).
2. Dual feedback or Semi-Closed Loop: Resolution (Pr61~) * Encoder Scaling Factor (Pr81~) =
2nd Encoder Resolution (Pn-902) * Denominator of Electronic Gear Ratio (Pn-210) /
Numerator of Electronic Gear Ratio (Pn-20E).

可能原 1. Improper controller parameter settings:

因 a. Encoder Resolution.
b. Encoder Scaling Factor.
2. Improper drive parameter settings:
a. Electronic Gear Ratio.
b. Encoder Resolution.

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Alarm MOT-079 Alarm 标题 【Inconsistent Resolution Settings】

ID

排除方 1. Change the controller parameters so that the equation mentioned above is satisfied:
法 a. Axes: Pr61~, Pr81~.
b. Servo Spindles or Serial Rotary Spindles: Pr1651~, Pr1661~.
2. Change the drive parameters so that the equation mentioned above is satisfied:
a. Electronic Gear Ratio: Pn-20E, Pn-210.
b. Encoder Resolution: Pn-902, Pn-922.
3. To clear the alarm,
a. Reset the controller if ONLY the controller parameter(s) is(are) modified.
b. Restart both of the controller and the drive if the drive parameter(s) is(are) modified.

Unable to render include or excerpt-include. Could not retrieve page.

Alarm ID MOT–081 Alarm title The hardware doesn't receive

communication packet

Description Drive response packet is not received for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The drive station number does not correspond to the controller parameters
correctly.
2. The communication cable between the controller and the drive is loose.

Solution 1. Check whether the drive parameter DIP switch setting corresponds to the
controller parameter (Pr21 ~) correctly.
2. Check the wiring of the communication cable between the controller and the
drive.
3. Contact Syntec OEM.

Alarm ID MOT–082 Alarm title The communication packet is

disturbed by noise

Description Drive response packet is disturbed by noise to generate CRC error for over 10ms in
communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The quality of the communication cable is poor, or there is noise interference.

Solution 1. Check whether the machine is properly grounded.

2. Contact Syntec OEM.

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Alarm ID MOT-083 Alarm title Driver software misses

communication packet

Description Response packet Watchdog(M3) or Working Counter(EtherCAT) is wrong for over 10ms in
M3 communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason Drive response packet Watchdog(M3) or Working Counter(EtherCAT) is wrong

Solution Contact Syntec OEM.

Alarm ID MOT-084 Alarm title Friction compensation mode of drive and controller
are discrepant

Description The friction compensation of the controller (based on Pr2921~) conflicts with the one of the
driver.

Possible This alarm happens if any of the following occurs while Syntec driver is connected:
Reason
1. The friction compensation of the controller is selected as "Torque
compensation" (Pr2921~ is set as 2)
while the friction compensation of Syntec driver is deactivated (Pn290 is set as 0).
2. The friction compensation of the controller is NOT selected as "Torque
compensation" (Pr2921~ is other than 2)
while the friction compensation of Syntec driver is activated (Pn290 is set as 1).

Solution 1. Press RESET to clear this alarm.

This makes the controller re-activate the compensation mode of Pr2921~ and activate/
deactivate the friction compensation (Pn290) of Syntec driver accordingly.
2. Contact Syntec OEM.

Alarm ID MOT-085 Alarm title Trigger PLC MoveAx components for the
roaming axis in borrowing

Description When the PLC MoveAx component is triggered, the axis cannot be borrowed by other axis
groups or PLC Rn subprogram components.

Reason When Pr742 is set to 1, for the roaming axis that has been borrowed by other axis groups
or PLC Rn subprogram components, trigger the PLC MoveAx component to move.

Solution After confirming that other axis groups or PLC Rn subprogram components have removed
the roaming axis, trigger the PLC MoveAx component to move.

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Alarm ID MOT-086 Alarm Title Drive is abnormally switch to servo off

state when running

Description Drive is abnormally switch to servo off state when running.

Possible Cause When drive is abnormally changed from servo on state to servo off state, controller will
send this alarm.

Solution 1. Check if the drive power supply is normal.

2. Check if the wiring is correct.
3. After resolving the problem that the drive cannot servo on, reset the controller to
clear the alarm.

Alarm ID MOT-087 Alarm Title Inaccurate stop position. Please check if

there are any mechanisms stuck

Description After sending the last command, start to check whether the difference between the
feedback and the command exceeds the loss pulse check window( Pr561~Pr580 ). If it
exceeds, this alarm will be issued

Possible Cause 1. Mechanical movement was hindered.

2. Unstable position feedback at idle.
3. Improper setting of Loss pulse check window ( Pr561~Pr580 )

Solution 1. Check whether the mechanical lubrication system and track lubrication are good.
2. Open the cover of axial to check if any foreign matter blocks the motion of axial.
3. Rotate screw to check if the mechanism is stuck (loading of driver)
4. Use the automatic tuning function to adjust the servo and suppress the vibration
frequency.
5. Adjust Loss pulse check window ( Pr561~Pr580 ). Recommended values are as
follows:
a. linear axis : 100
b. rotary axis : 500

Alarm ID MOT-088 Alarm Title Servo on failed. Unable to execute

operation.

Description The servo can not servo on, after cycle start or other manual function is triggered.

Possible Cause 1. When power on, axis doesn’t complete magnetic pole angle detection which
cause servo disabled.
2. Driver alarms or abnormal power supplication will cause servo driver become
servo off.
3. Driver is malfunction.

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Alarm ID MOT-088 Alarm Title Servo on failed. Unable to execute

operation.

Solution 1. After power on, wait for a while before operation.

2. Check if the servo drive power supply status is normal and if there is driver alarm.
3. Check the status of the servo drive.

Alarm ID MOT-089 Alarm Title Not allow the PLC axis controls the
indexing axis

Description The indexing axis is operated using PLC control component.

Possible Cause Use PLC Run or PLC Move to control the indexing axis.

Solution Remove the use of PLC Run or PLC Move to control the indexing axis in the ladder
diagram.

Alarm ID MOT-090 Alarm Title 【Forbid to set as linear axis

type when using single turn absolute
encoder】

Description While using single turn absolute encoder, axis type is prohibited to set as linear axis
type( Pr221～sets as 0 ).

Possible Cause 1. The encoder type is single turn absolute( Pr201～sets as 4 ).

2. While using single turn absolute encoder, axis type is prohibited to set as linear
axis type( Pr221～sets as 0 ).

Solution 1. Correct Pr201~ encoder type.

2. While using single turn absolute encoder, axis type is prohibited to set as linear
axis type( Pr221～sets as 0 ).
3. After correction, please reboot the controller and the drive.

Alarm ID MOT-901 Alarm Title Electrical angle detection is in progress,

please wait for a few seconds before
operating.

Description Electrical angle detection is in progress, please wait for a few seconds before operating.
If Cycle Start ( C0 ) or home request is still triggered during alarm, the command will be
executed after electrical angle detection is completed.

Possible Cause Electrical angle detection is in progress.

Solution After electrical angle detection is completed, you can continue to complete the actions.

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4.1 MOT-001 A,B encoder feedback signal error

Alarm ID MOT-001 Alarm Title A,B encoder feedback signal error

Description axis card detects A/B encoder feedback error.

Possible Cause Only happens when Pr9 *Servo board type sets as 0 (EMP2), when axis board type sets
as EMP2, axis card will auto-detect A,B encoder feedback. If there is signal error, or has A
signal but no B signal, this alarm will be issued.

Solution Check the servo cable or replace the axis board.

4.2 MOT-002 Error counter overflow

Alarm ID MOT-002 Alarm Title Error counter overflow

Description Axis board detects overflow in encoder feedback.

Possible Cause Only happen when servo type is set to 0(EMP2), 4(PMC4), 6(SERVO6), axis board will
automatically detect the A, B encoder signals, if signal error or input signal too large,
counter overflow alarm issued.

Solution Check the servo cable or replace the axis board.

4.3 MOT-003 Encoder module error

Alarm ID MOT-003 Alarm Title Encoder module error

Description Currently no application.

Possible Cause

Solution

4.4 MOT-004 No index interrupt signal

Alarm ID MOT-004 Alarm Title No index interrupt signal

Description Currently no application.

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Possible Cause

Solution

4.5 MOT-005 DDA command overflow

Alarm ID MOT-005 Alarm Title DDA command overflow

Description Controller sends too many commands. In the one interpolation time interval, software
calculates that the number of commands sent is more than 2047 pulses.

Possible Cause 1. DDA software time setting value is too long.

2. Motion velocity is too fast.
3. Servo resolution is set too high.
4. Backlash compensation or pitch compensation is too large.
5. Feed forward Compensation is enabled before booting.

Solution 1. Recommend that low interpolation time interval setting (parameter 3203) is not
less than 2000.
2. Reduce the feedrate limit (Pr461-Pr480)
3. Reduce the servo resolution setting (driver and CNC Pr61-Pr80)
4. Set appropriate mechanical compensation time constant (parameter
1401~1420).
5. Cancel feed forward compensation function (parameter 581~600).
6. Please contact staff of machinery manufacturer to solve problem.

More description In order to achieve the multi-axis coordinated control, SYNTEC’s controller uses DDA
(Digital Differential Analyzer), Cycle Time of DDA is set by parameter Pr 3203. In one
Cycle time of DDA, every axial is allowed to send maximum 2047 pulses. Once
exceeding this value, controller will send alarm

4.6 MOT-006 Driver power supply status error

Alarm ID MOT-006 Alarm Title Driver power supply status error

Description When controller outputs movement command, it detects driver power status error (Not
Servo On or not power on).
(This alarm is only appropriate for situation when Yaskawa driver blocks A.95x warning).

Possible Cause 1. Driver's Power-amp voltage isn’t stable.

2. Cut off driver power-amp voltage when emergency stop pushed.
3. Driver malfunction.

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Alarm ID MOT-006 Alarm Title Driver power supply status error

Solution 1. Check if the power supply of driver is normal.

2. Check if the power cable of driver is loose or broken.
3. Replace the driver.

4.7 MOT-007 Driver power-off

Alarm ID MOT-007 Alarm Title Driver power-off

Description Driver input power is cut off.

Possible Cause 1. power failure.

2. Main power is shut down.

Solution Ensure the controller is powered off completely. Confirm the power supply and
reboot.

4.8 MOT-008 Loss Pulse

Alarm ID MOT-008 Alarm Title Loss Pulse

Description 1. After sending the last command, start to check whether the difference
between the feedback and the command exceeds the loss pulse check
window( Pr561~Pr580 ). If it exceeds, this alarm will be issued.
2. hardware model is not within the supported software version.

Possible Cause 1. Kinematic occurs obstruction phenomenon.

2. Servo drive occurs unexpected Servo ON / OFF.
3. CPU board send the data to axis board unsuccessfully (CPU board or
axis board has problem, the contact between CPU and axis board is not
good).
4. Unstable position feedback at idle.
5. The cable that sends command from controller to servo driver has poor
quality or is disconnected.
6. Controller doesn’t set servo drive alarm check, controller continues to send
motion command although the drive is abnormal.
7. Local interference.
8. Improper setting of Loss pulse check window ( Pr561~Pr580 )
9. 10, EZ series controller installed 9.242, 10.112 and below versions software, or
option software is not activated.

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Solution 1. Do not shut down the controller when alarm occurs. Please check whether
the value of No 8, 9, 10 in diagnose function is zero
2. Check whether the mechanical lubrication system is good.
3. Open the cover of axial to check whether foreign matter blocks the motion of
axial.
4. Rotate screw to check whether machine is stuck (loading of driver)
5. Execute servo tuning to suppress the vibration frequency.
6. Check the drive servo-on and the servo-off of power or cable signal
7. If the setting value of No 8, 9, 10 in diagnostic function do not change, please
take home search action (don’t need to reboot), after that check whether
parameters 24, 25, 26, 40, 41, 42 are equal to zero, if the parameters 24, 25, 26
are not equal to zero, the feedback loop has problems
8. If the parameters 40, 41, 42 are not equal to zero, command transmission
from controller to the motor has been lost pulse.
9. If all parameters 24, 25, 40, 41, 42 are not zero, then the interference signal is
relatively large, specifically in the machining process, the setting value of
parameters 8, 9, 10 gradually become large. The reason is the contact point
between CPU board and axis card is not and axis board is not good. Try to
replace CPU board and axis board.
10. Adjust Loss pulse check window ( Pr561~Pr580 ). Recommended values are as
follows;
a. linear axis : 100
b. rotary axis : 500
11. Confirm if hardware model is compatible with software version, or if option
software Option2 is activated.

More description Settings of Pr561~Pr580 is the check the range of loss pulse.
System Data 8 [X axis following error value]
System Data 9 [Y axis following error value]
System Data 10 [Z axis following error value]
System Data 24 [X axis absolute position feedback value]
System Data 25 [Y axis absolute position feedback value]
System Data 26 [Z axis absolute position feedback value]
System Data 40 [X axis absolute position command value]
System Data 41 [Y axis absolute position command value]
System Data 42 [Z axis absolute position command value]

4.9 MOT-009 Servo Driver Alarm

Alarm ID MOT-009 Alarm Title Servo Driver Alarm

Description Drive issued alarm.

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Possible Cause Drive alarm mostly is because of external Causes; i.e.

1. Driver overheat.
2. Encoder wiring error.
3. Internal parameters is set wrong.
4. Servo motor is incompatible.
5. driver malfunction.

Solution Follow the troubleshoot steps in driver alarm manual to solve alarm.

4.10 MOT-010 Servo position command comm. error

Alarm ID MOT-010 Alarm Title Servo position command comm.
error

Description Once the communication between Kernel and axis card has errors, software will check
whether the queue value in internal IC of axis control is not zero.

Possible Cause 1. There is only one axis card, but parameter sets two axis cards, and servo axis
points to the second axis card.
2. One axis card has errors in case controller has two more axis cards.
3. Two or more axis cards, IRQ11 Jump is plugged. In diagnosis function, number 23
is not equal to 100.
4. Servo board pulse source parameter(Pr11) setting error.

Solution 1. Check whether the parameter setting Pr11, Pr13 are consistent with the
hardware feature.
2. Check axis card jump setting.
3. Change axis card.

More description Each interpolation time interval, Kernel (core) software will check whether the QUEUE
value FLAG is correct. After one FILTER, if it reads the error value, alarm will appear and
diagnose function number 68 will be added 1.

4.11 MOT-011 Drive communication error

New Old

Versions: 10.118.40O, 10.118.41O, 10.118.48 and later.

Alarm ID MOT–011 Alarm title Drive communication error

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Description At least 2 errors listed below occur for over 10ms totally in drive communication.
1. Drive response packet not received.
2. Drive response packet CRC error.
3. Drive response packet watchdog error.
Example: According to the communication time setting( Pr3203 ), 6 consecutive
errors for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.
2. The quality of the communication cable is poor, or there is noise
interference.
3. Drive response packet watchdog error.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Check whether the machine is properly grounded. If it is M2 communication,
add a terminal resistor to the communication port of the end drive.
3. Contact Syntec OEM.

New Old

Versions: 10.118.40N, 10.118.41N, 10.118.47 and older.

Alarm ID MOT–011 Alarm title Drive communication error

Description Abnormal driver communication

Possible Reason 1. The drive station number does not correspond to the controller parameters
correctly.
2. The communication cable between the controller and the driver is loose.
3. The quality of the communication cable is poor, or there is noise interference.
4. The Serial Bus M2 communication cable is an older version of the cable with poor
noise resistance ability.
5. The communication time setting of RTEX driver is different from Pr3203.
6. The EtherCAT drive does not have a matching ESI file.

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Solution 1. Check whether the driver parameter DIP switch setting corresponds to the
controller parameter (Pr21 ~) correctly.
2. Check the wiring of the communication cable between the controller and the
driver.
3. Check whether the machine is properly grounded. If it is M2 communication, add a
terminal resistor to the communication port of the end driver.
4. Check if there is a yellow label sticker written V4 on the M2 communication cable
of the serial bus.
5. Set the communication time of RTEX driver to the same as Pr3203.
6. Check if the ESI file is imported correctly.
7. Contact Syntec OEM.

4.12 MOT-012 Driver homing error

Alarm ID MOT–012 Alarm title Driver homing error

Description Serial Bus Driver homing unsuccessfully.

Possible Reason Homing method (Pr961) is set incorrectly or driver doesn’t support homing function.

solution Check whether homing method is set correctly or driver supports homing function.

4.13 MOT-013 Axial tuning failed. Reboot controller.

Alarm ID MOT-013 Alarm Title Axial tuning failed. Reboot
controller.

Description After one serial bus axis tuning function fails, under un-reboot condition triggers axis
JOG, MPG JOG or Homing functions.

Possible Reason Serial bus axis tuning fails.

Solution Reboot controller.

4.14 MOT-014 Enabled too many serial axis

Alarm ID MOT-014 Alarm Title Enabled too many serial axis

Description Over system serial bus axis number limit.

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Alarm ID MOT-014 Alarm Title Enabled too many serial axis

Possible Reason When interpolation time sets too short or using serial axis are too much and cause it’s
over limit serial bus axis number in interpolation time. And this alarm is issued.

Solution Configure the interpolation time to increase or decrease the number of serial axis used.

4.15 MOT-016 Absolute type data error. Check the encoder power and
reboot the driver
Alarm ID MOT-016 Alarm Title Absolute type data error. Check the
encoder power and reboot the driver

Description Detects absolute type encoder is abnormal, and controller has reset. Please reboot driver.

Possible Reason 1. First time absolute encoder connects to power, do encoder setting.
2. Encoder runs out of power. Position data is cleared.
3. After driver connects to power, encoder battery voltage is too low.

Solution 1. Check if the battery and connection status of the absolute encoder is proper.
2. Check if the battery voltage is stable and complies with the rating voltage required
by the absolute encoder.
3. After the above check is completed, reboot controller and driver.

4.16 MOT-017 First Positive software limit exceed

Alarm ID MOT-017 Alarm Title First Positive software limit exceed

Description Axial machine coordinate is over positive software stroke limit which is set by
Pr2401~Pr2440.

Possible Cause Stroke movement of machine table exceeds the set value.

Solution 1. Reset
2. Move axis in negative direction to leave the software stroke limit protection.

4.17 MOT-018 First Negative software limit exceed

Alarm ID MOT-018 Alarm Title First Negative software limit exceed

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Description Axial machine coordinate is over negative software stroke limit which is set by
Pr2401~Pr2440.

Possible Cause Stroke movement of machine table exceeds the set value.

Solution 1. Reset.
2. Move axis in positive direction, to leave the software stroke limit protection.

4.18 MOT-019 Following error exceed

Alarm ID MOT-019 Alarm Title Following error exceed

Description 1. Because of the characteristics of servo, servo motor location, there is no way to
respond the command of controller immediately, so a slow phenomenon
appears, when this latency is not in allowed range, controller will send out the
alarm.
2. Hardware type doesn’t support software version.

Possible Cause 1. Mechanism movement is not smooth.

2. Cable contact is poor.
3. Setting values of acceleration and deceleration time are too small.
4. Servo On /Off Relay is interfered.
5. Internal loop in driver parameter gains too small. (Under 10.116.10 and
10.117.10 or newer version, gain parameter (Kp) in controller and driver will
synchronize automatically, so it doesn’t need to consider this factor).
6. Encoder resolution and electric gear ratio is wrongly set.
7. Drive or motor malfunction.
8. Encoder or cable between encoder and controller is abnormal.
9. System Data number 23 is not equal to 100.
10. 10 and EZ serial controller installs to 9.242, 10.112 or older version, or option
software function is not activated.

Solution 1. Add lubricating oil to mechanism.

2. Confirm wire connecting is normal.
3. Increase combination or acceleration and deceleration time.
4. When controller under dry run mode, open wiring cabinet to check whether
servo on/off relay pulses is abnormal.
5. Increase Inner loop gain of driver.
6. Confirm hardware type and software version is matching, or confirm option
software function Option 2 is activated.
7. Contact to Syntec OEM.

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More description Maximum velocity setting value of G00 and home search is equal to setting parameter
divided by Kp. This value multiplied by 2 is the setting range of controller.
Reasonable following error: Ferr= speech in command/ setting value of loop gain
Alarm allowed values= {max[(velocity of first stage in home search process), velocity
G00 of each axis]/Kp}*2
i.e. Feedrate 1000mm/min, loop gain 30, accuracy 1um,
Ferr = 1000*1000÷60÷30=555
System Data 32 [X axis reasonable following error]
System Data 33 [Y axis reasonable following error]
System Data 34 [Z axis reasonable following error]

4.19 MOT-020 Cannot return to control mode when moving

Alarm ID MOT-020 Alarm Title Cannot return to control mode when
moving

Description When motor starts to servo on, such as emergency stop released, canceling monitor
mode (C31 ~) or serial spindle switching to C-Axis mode, zero speed check for the motor
does not pass within 400 ms.

Possible Cause 1. Instant machine movement by hand during motor servo on procedure.
2. The drive gain setting is poor. Therefore, motor will be trembled during servo on
procedure.
3. Zero speed check window(Pr901~) is set too small.

Solution 1. Avoid man-made movement.

2. Check the drive's position loop gain and speed loop gain setting.
3. Enlarge Pr901~ setting.
Note, after removing alarm:
• For incremental system, press reset can remove the alarm.
• For absolute encoder system, system enters Not Ready state, need to reboot
controller to remove the alarm.

4.20 MOT-021 Must re-homing

Alarm ID MOT-021 Alarm Title Must re-homing

Description When user must re-homing, the controller issue this alarm.

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Possible Cause 1.MOT-020 [Cannot return to control mode when moving] is triggered.
2.MOT-022 [Home position inaccurate] is triggered.
3.Pr41~、Pr121~、Pr161~、Pr221~ is changed.

Solution 1.Please remove alarm MOT-020 [Cannot return to control mode when moving] . Press
reset or reboot controller.
2.Please remove alarm MOT-022 [Home position inaccurate]. Press reset or reboot
controller.
3.Press reset and re-homing according to current axis setting.

4.21 MOT-022 Home position inaccurate

Alarm ID MOT-022 Alarm Title Home position inaccurate

Description After boot and complete homing for the first time, controller will set servo command
(System Data 40~) and machine coordinate (Diagnose variable 72~) to zero. Or set an
offset value according to Pr881~.
After booting, at the N(N>1) times of searching home, home grid will be compared to
the result of the first time searching home, if the error is over 0.1 turn of motor, the
controller will send alarm.

Possible Cause 1. Homing signal of motor is abnormal.

2. Stopper, coupling or bearings is not locked tightly.
3. Home grid function (Pr941~) is not activated.
4. Under serial bus environment, when that axis is also as spindle, Pr881~ and
Pr1771~ setting is difference, will cause homing position change after homing.

Solution 1. Move motor in the same direction and observe whether position counter index
changes normally.
2. Check whether the mechanism components are fixed properly.
3. If it’s possible cause 4., assuming sixth axis setting is as first spindle, please sets
Pr886 and Pr1771 to same value.

4.22 MOT-023 Fatal following error exceed

Alarm ID MOT-023 Alarm Title Fatal following error exceed

Description Because of the characteristics of servo, servo motor's positioning cannot respond
immediately to controller's command, and delay phenomenon will appear, when this
delay phenomenon is not in the allowed limit, controller will send alarm.

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Possible Cause 1. Servo motor doesn’t receive control due to external force.
2. Parameter of drive - inner loop gain is too small.
3. Parameters of acceleration and deceleration time is set too short.
4. Encoder is abnormal or connecting encoder to controller is abnormal.

Solution 1. Check the external motion of machine table.

2. Check the setting parameter of drive.
3. Check the acceleration and deceleration setting of each axis, Pr401,
Pr541~Pr560.
4. Maintain the connection between encoder and servo drives.

More description Maximum velocity value of G00 and home search is equal to setting parameter divided
by Kp. This value multiplied by 4 is setting range of controller.
Reasonable following error: Ferr= speech in command/ loop gain
Alarm allowed values= {max[(velocity of first stage in home search process), velocity
G00 of each axis]/Kp}*4
System Data 32 [X axis reasonable following error]
System Data 33 [Y axis reasonable following error]
System Data 34 [Z axis reasonable following error]

4.23 MOT-024 Fatal dual feedback error exceed

Alarm ID MOT-024 Alarm Title Fatal dual feedback error exceed

Description If controller discovers that the command and the second command of encoder
feedback exceed allowable limit set in Pr3817, controller will send this alarm.

Possible Cause 1. Mechanism interference.

2. Motor parameter setting error.
3. Linear scale parameter setting error.
4. Servo motor feedback signal abnormal or has interference.
5. Linear scale signal abnormal or has interference.
6. Linear scale reader loose and signal receiving unstable.

Solution 1. Check external motion mechanism.

2. Check if motor resolution setting Pr61~, Pr81~ and Pr61~ is correct.
3. Check if linear scale resolution setting Pr261~ and Pr301~ is correct.
4. Check if motor encoder function well, or move motor feedback direction away
from high power electromagnetic devices.
5. Check if linear scale power is stable, or move linear scale feedback direction
away from high power electromagnetic devices.
6. Confirm reader will not be affected by mechanism stroke movement.

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4.24 MOT-025 Positive hardware limit exceed

Alarm ID MOT-025 Alarm Title Positive hardware limit exceed

Description Servo motor touches the positive hardware limit switch in movement.

Possible Cause 1. Machine table exceeds protection point.

2. Hardware stroke switches are damaged or broken
3. Controller input signal error.

Solution 1. Use MPG mode to move machine table to opposite direction once discovering
that machine table stops at the switch.
2. If machine table is not at the switch, check switch device, limit switch wiring, IO
terminal, 24V power supply of terminal.
3. Check whether IO card is abnormal.

4.25 MOT-026 Negative hardware limit exceed

Alarm ID MOT-026 Alarm Title Negative hardware limit exceed

Description Servo motor touches the negative hardware stroke limit in moving.

Possible Cause 1. Machine table exceeds protection point.

2. Hardware stroke switches are damaged or broken.
3. Input signal has errors.

Solution 1. Use MPG mode to move machine table in opposite direction once the machine
table stops at the switch.
2. If machine table is not at the switch, check limit switch, switch wiring, IO
terminal, 24V power supply of terminal.
3. Check whether IO card is normal.

4.26 MOT-027 program error in PLC axis

Alarm ID MOT–027 Alarm Title program error in PLC axis

Description PLC axis program syntax error.

Possible Cause PLC axis program syntax error.

Solution Check syntax of PLC axis program.

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4.27 MOT-028 System memory too low

Alarm ID MOT-028 Alarm Title System memory too low

Description When CNC axis and PLC axis exchange, system remaining memory is too low.

Possible Cause During machining process, switch axis into PLC axis.

Solution Contact machinery manufacturers.

Advance Description Kernel software will check value of system data number 7 ‘System remaining memory’
at any time. When remaining value is too low, this alarm will be issued.

4.28 MOT-029 Miss index in homing

Alarm ID MOT-029 Alarm Title Miss index in homing

Description When searching home, if motor does not find out motor index signal after leaving
home DOG more than 5 pitches, controller will send this alarm.

Possible Cause 1. Can’t read the index signal.

2. The setting of homing 2nd travel feedrate is too fast.
3. The setting of motor reduction ratio is too big.
4. The distance between index signal and HomeDog is more than 5 pitches.

Solution 1. Check motor index signal wiring; observe system data no. 48(X), 49(Y), 50(Z) to
check whether index signal is read. If no, please check whether wiring is normal.
2. Reduce setting value of the homing 2nd travel federate (Pr841~Pr843)

More description When searching home, machine will use the velocity setting value of the first stage to
move to home DOG, and stop. After that machine moves backward with velocity of the
second stage. After leaving home DOG to move backward, it start to search the nearest
motor index signal. In the second stage, controller will calculate according to
resolution of encoder. If controller leaves home DOG more than 5 pitches and can not
find out the index signal. Controller will send alarm.

4.29 MOT-030 Homing zero speed check failed

Alarm ID MOT-030 Alarm Title Homing zero speed check failed

Description When motor touches HomeDog, motor cannot stop completely.

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Possible Cause 1. Improper drive gain setting, and makes motor vibrating.
2. Resonance phenomenon caused by motor running.

Solution 1. Check the position loop gain and velocity loop gain setting of driver.
2. Activate the resonance frequency inhibition ability of driver.
3. Contact machinery manufacturers for help.

More description When searching home, machine will use the velocity setting value of the first stage to
move to home DOG, and stop once it meets home DOG. After that machine moves
backward with velocity of the second stage. After leaving home DOG to move backward,
it start to search the nearest motor index signal. At the first stage to find the home DOG,
motor will decrease velocity to stop. After 0.1 second command stops, if system data
no. 8(X), 9(Y), 10(Z)-error register receives values bigger than zero speed check
window(Pr901~Pr920), controller will send alarm.

4.30 MOT-031 Static dual feedback error exceed

Alarm ID MOT-031 Alarm Title Static dual feedback error exceed

Description After the controller stops sending the motion command, during the time set by Pr3805,
the system will check whether dual feedback error exceeds allowed limit set by
Pr1421~Pr1440. If yes, controller will send alarm.

Possible Cause 1. Mechanism interference.

2. Motor parameter setting error.
3. Linear scale parameter setting error.
4. Motor feedback signal abnormal or is interfered.
5. Linear scale signal abnormal or is interfered.
6. Linear scale reader is loose and cause the feedback unstable.

Solution 1. Check the external motion mechanism.

2. Check if motor resolution setting Pr61~, Pr81~ and Pr61~ is correct.
3. Check if the linear scale resolution setting Pr261~ and Pe301~ is correct.
4. Check if motor encoder works well, or move motor feedback line away from high
power electromagnetic devices.
5. Check if linear scale power is stable, or move linear scale feedback line away
from high power electromagnetic devices.
6. Confirm the reader is not interfered by the mechanism movement.

4.31 MOT-032 Z axis Following spindle error exceed

Alarm ID MOT-032 Alarm Title Z axis Following spindle error
exceed

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Description For tracking Tapping feeds, feeding axis opposite direction will feed more than one
pitch distance.

Possible Cause Spindle feedback cable wiring is opposite.

Solution 1. Swap the position feedback A+ and A- which inverter sends to the controller.
2. Change inverter related parameters.

4.32 MOT-033 Absolute encoder read error

Alarm ID MOT-033 Alarm Title Absolute encoder read error

Description When using absolute encoder, the communication between the controller and the
driver fails.

Possible Cause 1. The driver is not powered on.

2. The communication cable between the controller and driver is loose.
3. The absolute adapter board is damaged.

Solution 1. Check if the power supply of driver is normal.

2. Check if the wiring is correct.
3. Change the absolute adapter board.

4.33 MOT-034 Absolute home position has not been set. Please reset it.
Alarm ID MOT-034 Alarm Title Absolute home position has not been
set. Please reset it.

Description When using absolute encoder, need to set up absolute home position in controller.

Possible Cause 1. The absolute home position has not been set or it is lost due to insufficient
voltage.
2. Pr41~, Pr61~, Pr81~, Pr121~, Pr161~, Pr201~, Pr221~ and etc. parameters is
modified.
3. Detect Yaskawa encoder sends abnormal alarm. (For example: A.C80, A.CA0)
4. Execute multi turns reset function on the controller.
5. An abnormal absolute position status of Syntec drive is detected.

Solution 1. For possible reasons 1, 2, and 4: (Again) sets absolute home position.
2. For possible reason 3, 5: After solving abnormal encoder issue, sets up absolute
home position again.

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More description Absolute home position setting step:

• Step 1: Move axis to the pre-set mechanical origin.
• Step 2: Enter home position setting page, path: Parameter setting > Serial
Parameter > Abosolute home position
• Step 3: Choose the axis to be set with direction key, and click 'set machine origin'.

4.34 MOT-035 absolute position battery failure

Alarm ID MOT-035 Alarm Title absolute position battery failure

Description When using absolute encoder, the communication between the controller and driver is
successful, but the motor encoder position value is 0.

Possible Cause The battery of absolute encoder has no sufficient power.

Solution Change the battery.

4.35 MOT-036 Can't leave home dog switch

Alar MOT-036 Alarm Title Can't leave home dog switch
m ID

Desc When searching home, after stop and return, if the axis moving exceed Pr981~ setting and still can't
ripti leave home dog switch.
on

Poss HomeDog is damaged.

ible
Cau
se

Solu Use the electrical multimeter to check whether the sensor of HomeDog is damaged or wiring is short
tion circuit.

Mor When searching home, machine will use setting value of the 1st phase feedrate to move towards home
e DOG (Pr881~Pr900 Axial home offset), and stop until reaches home dog switch. In the 2nd phase,
desc controller will calculate according to encoder resolution. If controller leaves home DOG exceed the
ripti setting of Pr981~Pr1000 Axis homing 2nd protect revolution (encoder type) and cannot leave index
on signal, controller will send alarm.

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4.36 MOT-037 Second Positive software limit exceed

Alarm ID MOT–037 Alarm Title Second Positive software limit exceed

Description Axis machine coordinate exceeds Pr2501~Pr2540 set Second Positive software limit value.

Possible Cause The motion of machine table exceeds set value.

Solution 1. Reset to remove alarm.

2. Move axis in negative direction to leave the software stroke protection range.

4.37 MOT-038 Second Negative software limit exceed

Alarm ID MOT–038 Alarm Title Second Negative software limit
exceed

Description Axis machine coordinate exceeds Pr2501~Pr2540 set Second Negative software limit
value.

Possible Cause The motion of machine table exceeds setting value.

Solution 1. Reset to remove alarm.

2. Move axis in positive direction to leave the software stroke protection range.

4.38 MOT-039 Tapping severe over travel

Alarm ID MOT-039 Alarm Title Tapping severe over travel

Description Tracking Tapping theory is Z axis moves along with spindle feedback. If driver occurs an
alarm that cause motor dry runs during tapping period, Z axis will still tap with motor
feedback, and there might have risk of machine crash. Therefore, when Z axis is higher
than the hole top (R point) or about 10 pitches from the hole bottom. System will send
this alarm and stop (pause) the machine.
Not supported version: 10.114.33E, 10.114.38F, 10.115.43D, 10.115.46A, 10.115.47 or
above version.

Possible Cause Motor dry runs because of alarm.

Solution Check the cause of driver alarm.

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4.39 MOT-040 Dual feedback self-inspection error exceed

Alarm ID MOT-040 Alarm Title Dual feedback self-inspection error
exceed

Description After activating dual feedback, between linear scales' each index signals, accumulated A,
B pulse count difference exceed Pr3818 setting.

Possible Cause 1. Linear scale power is unstable.

2. Linear scale feedback is interfered.
3. Linear scale’s adapter is interfered by magnetic field or electric field.
4. Linear scale’s sensor reader is loose and cause unstable feedback.

Solution 1. Independently us the power supply of linear scale.

2. Check if the case at CNC side is power pollution free, or the isolation cable is
fallen.
3. Keep the linear scale adapter away from the heavy electricity area, or cover it with
cooper sheet to reduce external interference.
4. Confirm the sensor reader will not be affected by the mechanism travel
movement.

4.40 MOT-041 Exceed the 3rd positive software travel limit

Alarm ID MOT-041 Alarm Title Exceed the 3rd positive software
travel limit

Description Axis mechanical coordinate is over positive software stroke limit which is set by
Pr2441~Pr2480.

Possible Cause Machine bed moves over setting limit.

Solution 1. Press reset.

2. Move axis in negative direction, to leave the software stroke protection range.

4.41 MOT-042 Exceed the 3rd negative software travel limit

Alarm ID MOT-042 Alarm Title Over the 3rd negative software
travel limit

Description Axis mechanical coordinate is over negative software stroke limit which is set by
Pr2441~Pr2480.

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Alarm ID MOT-042 Alarm Title Over the 3rd negative software

travel limit

Possible Cause Machine bed moves over setting limit.

Solution 1. Press reset.

2. Move axis in positive direction, to leave the software stroke protection range.

4.42 MOT-043 Enter the 1st software stroke limit protection range
Alarm ID MOT-043 Alarm Title Enter the 1st software stroke limit
protection range

Description Axis machine coordinate enter software stroke limit’s protection range which is set by
Pr2401~Pr2440.

Possible Cause Machine bed moves over setting limit.

Solution 1. Press reset.

2. Axis move in opposite direction, and leave the software stroke limit protection
range.

4.43 MOT-044 Enter the 2nd software stroke limit protection range
Alarm ID MOT-044 Alarm Title Enter the 2nd software stroke limit
protection range

Description Axis mechanical coordinate enter software stroke limit’s protection range which is set by
Pr2501~Pr2540.

Possible Cause Bed moves over setting limit.

Solution 1. Press the reset.

2. Move the axis in opposite direction, to leave the software stroke protection
range.

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4.44 MOT-045 Enter the 3rd software stroke limit protection scope
Alarm ID MOT-045 Alarm Title Enter the 3rd software stroke limit
protection scope

Description Axis mechanical coordinate enter software stroke limit’s protection range which is set by
Pr2441~Pr2480.

Possible Cause Machine bed moves over setting limit.

Solution 1. Press the reset.

2. Move axis in opposite direction, and leave the software stroke protection range.

4.45 MOT-046 Origin switch signal abnormal

Alarm ID MOT-046 Alarm Title Origin switch signal abnormal

Description For incremental type home searching, set 0 or 2 in home mode (Pr961~), system will
move towards origin switch direction according to Pr861~ setting, and stop with
deceleration order when finds original point switch.
If machine runs over block because deceleration distance is too long, when system
continues moving in opposite direction with 2nd phase homing feedrate, it needs to
wait for origin switch’s signal again shows up and disappear, then it can start finding
index signal.
When moving in opposite direction, if origin switch’s signal doesn’t appear, alarm will
be issued if exceeds 'five times distance of 1st phase homing feedrate * G00 acceleration
and deceleration time/ 2’.

Possible Cause 1. Origin switch contact is poor.

2. Noise interference.

Solution 1. Check if the origin switch signals are interfered by noise.

2. Check if the origin switch contact is poor contact.

4.46 MOT-050 Illegal control mode switch

Alarm ID MOT-050 Alarm Title Illegal control mode switch

Description Do illegal control mode switch to axis.

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Alarm ID MOT-050 Alarm Title Illegal control mode switch

Possible Cause 1. Switch the axis control mode from speed control into torque/ gap control.
2. Switch the axis control mode from torque control into speed/ gap/ spindle
orientation control.
3. Switch the axis control mode from gap control mode into speed/ torque/ spindle
orientation control.
4. Switch the axis control mode from spindle orientation control into torque/ gap
control.

Solution Switch the axis control mode correctly.

4.47 MOT-051 Inhibit to cycle start while moving

Alarm ID MOT–051 Alarm Title Inhibit to cycle start while moving

Description Before all manual commands are sent, prohibit cycle start to prevent operation error.

Possible Cause Manual command (JOG, INJOG, and MPGJOG) cannot be sent successfully.

Solution Reset to remove alarm. Wait until machine stops, then cycle start.

4.48 MOT-052 Driver power-amp voltage not input

Alarm ID MOT-052 Alarm Title Driver power-amp voltage not
input

Description Driver power-amp power is not suppled, please check power cable wiring.

Possible Cause Driver power-amp power is not suppled.

Solution Check if the three phase of driver electricity is input correctly.

4.49 MOT-053 No absolute type functions for an increment encoder

Alarm ID MOT-053 Alarm Title No absolute type functions for an
increment encoder

Description Driver side's encoder is incremental or when its setting is incremental, controller side
can’t start using absolute homing function.

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Alarm ID MOT-053 Alarm Title No absolute type functions for an

increment encoder

Possible Cause Encoder is incremental or use as incremental. Sets Pr201~Pr220 as absolute encoder.

Solution 1. Check the encoder type. In case of a incremental encoder, configure the
Pr201~Pr220 as an incremental encoder.
2. Check the driver internal and the related parameter setting of encoder, and
configure the encoder in the driver as an increment type.
3. After modification, reboot controller and driver.

4.50 MOT-054 Encoder type (Pr201~Pr220) changed

Alarm ID MOT-054 Alarm Title Encoder type (Pr201~Pr220)
changed

Description Encoder type has changed.

Possible Cause Modified Pr201~Pr220 or driver internal and encoder related parameter setting.

Solution Reboot controller and driver.

4.51 MOT-055 Rotation axis type C and double feedback unsupported by

the absolute type
Alarm ID MOT-055 Alarm Title Rotation axis type C and double
feedback unsupported by the absolute
type

Description When using absolute encoder, related parameter setting is wrong.

Possible Cause 1. When using absolute encoder (Pr201~ sets as 3), axis’s axial type stetting will be
rotary axial type C (Pr201~ sets as 3).
2. When using absolute encoder (Pr201~ sets as 3) and start dual feedback function
simultaneously (Pr241~ not sets as 0).

Solution 1. When using an absolute encoder, configure the axis type of axial direction as the
non-rotation axis type C and other types (Pr221~≠3).
2. Turn off the dual feedback function (Pr241~=0) or use an increment encoder
(Pr201~=0).

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Alarm ID MOT-055 Alarm Title Rotation axis type C and double

feedback unsupported by the absolute
type

Advanced 1. When this alarm occurs will trigger 'MOT-034 first homing setting incomplete,
Explanation absolute position can’t operate', user need to reset home position.
2. This alarm won’t be cleared until related parameter reset correctly. Whether need
to reboot depend on parameter.
a. Pr221~ effective after press reset.
b. Pr201~ Pr241~ effective after reboot.

4.52 MOT-056 Single-turn absolute encoder cannot be used as an

increment type. Reconfigure the encoder parameter.
Alarm ID MOT-056 Alarm Title Single-turn absolute encoder cannot be
used as an increment type. Reconfigure
the encoder parameter.

Description Single-turn absolute encoder can’t be used as incremental encoder.

Possible Cause When encoder is absolute encoder, set Pr201~Pr220 as incremental encoder.

Solution 1. Check the encoder type. In case of a single-turn absolute type, configure the
Pr201~Pr220 as an absolute encoder.
2. Check the driver internal and encoder related parameter setting, set the use of the
encoder in the driver as increment type.
3. After modification, reboot controller and driver.

4.53 MOT-057 Drive cannot servo on

Alarm ID MOT-057 Alarm Title Drive cannot servo on

Description Drive cannot servo on.

Possible Cause When controller send servo on signal, but drive can’t enter servo on state in 20
seconds. Controller will send this alarm.

Solution 1. Please contact the drive supplier.

2. After resolving the problem that the drive cannot servo on, reset the controller
to clear the alarm.

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4.54 MOT-058 To permanent save the driver parameter setting, execute

under not ready state
Alarm ID MOT-058 Alarm Title To permanent save the driver parameter
setting, execute under not ready state

Description Pr181~, Pr1771 has synchronized into driver parameter, but axis is servo on and can’t
execute save parameters.

Possible Cause When modified P1181~ and Pr1771~, axis is servo on.

Solution Execute permanent save of driver parameter under not ready state.

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4.55 MOT-059 Please modified resolution related parameters from the

page of serial parameters
Alarm ID MOT-059 Alarm Title Please modified resolution related
parameters from the page of serial
parameters

Description The axis of the Syntec driver can synchronize the resolution related setting.
If the sensor type of controller and driver are the same, the related controller parameters
will be synchronized from the driver.
If the resolution related parameters need to be modified, please modify the parameters in
the page of serial parameters.
The matched condition of sensor type ( single feedback ):
• Driver parameter Pn-911 = 1 ( Rotary ), Pr201~Pr220 Axial sensor type. = 0, 3, 4
• Driver parameter Pn-911 = 2 ( Linear ), Pr201~Pr220 Axial sensor type. = 1, 5
The matched condition of sensor type ( driver dual feedback or semi-closed loop ):
• Driver parameter Pn-931 = 1 ( Rotary ), Pr201~Pr220 Axial sensor type. = 0, 3, 4
• Driver parameter Pn-931 = 2 ( Linear ), Pr201~Pr220 Axial sensor type. = 1, 5
Axial resolution related parameters:
• Pr61~Pr80 Axial encoder resolution
• Pr81~Pr100 Axial encoder scaling factor
Driver resolution related parameters:
• Pn-902 Encoder Resolution
• Pn-922 2nd Encoder Resolution
• Pn-20E Electronic Gear Ratio ( Numerator )
• Pn-210 Electronic Gear Ratio ( Denominator )
Version information:
• This alarm is supported in 10.118.41Q, 10.118.48B, 10.118.49 and later versions.

Possible Cause Modified the resolution related parameters in controller after the resolution
synchronization of the Syntec driver.

Solution 1. Reset the controller.

2. If the resolution related parameters need to be modified, please modify the
parameters in the page of serial parameters. Then restart the controller and the
driver.

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4.56 MOT-060 Torque application configuration conflicted with driver

configuration (Pn002.0)
Alarm ID MOT-060 Alarm Title Torque application configuration
conflicted with driver configuration
(Pn002.0)

Description Torque application setting is conflicted with Yaskawa driver parameter setting.

Possible Cause 1. Controller needs to use torque limit mode, but Yaskawa driver parameter setting
sets as torque compensation mode.
2. Controller needs to use torque compensation mode, but Yaskawa driver parameter
setting sets as torque limit mode.

Solution Check if the driver parameter configuration is correct.

4.57 MOT-061 Gap control mode unsupported by axis

Alarm ID MOT-061 Alarm Title Gap control mode unsupported by
axis

Description Axis doesn’t support switching into gap control mode.

Possible Cause 1. Only Syntec driver supports gap control mode.

2. Syntec driver’s firmware is too old.

Solution 1. Use Syntec driver.

2. Check the firmware version of the Syntec driver.

4.58 MOT-062 Gap control mode cannot be switched during axial

movement
Alarm ID MOT-062 Alarm Title Gap control mode cannot be switched during axial
movement

Description Axis is moving, can’t change from position control into gap control.

Possible Cause When axis is moving, received the mode changing command.

Solution Mode can be switched after the axial movement stops completely.

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4.59 MOT-063 Axial sensor type not matching with home searching
method
Alarm ID MOT-063 Alarm Title Axial sensor type not matching with
home searching method

Description Axis sensor type isn’t ‘Absolute encoder’, but homing method setting is ‘Absolute
encoder index’ or ‘Absolute with origin switch’, and the parameter is not matched.

Possible Cause Axis sensor type (Pr201~Pr220) sets as 0~2, and the corresponding home searching
method (Pr961~Pr980) sets as 4 or 5.

Solution In case the axial sensor type (Pr201~Pr220) is configured to 0~2, the home searching
method (Pr961~Pr980) can be configured to 0~3, not 4 or 5.

4.60 MOT-064 Axis driver doesn’t support selected friction compensation

Alarm ID MOT-064 Alarm Title Axis driver doesn’t support selected
friction compensation

Description That axis driver doesn’t support the selected friction compensation.

Possible Cause When Pr2921~ is set to 1, but driver does not support speed spike compensation, the
alarm will be issued; when Pr2921~ is set to 2, but driver does not support torque spike
compensation, the alarm will be issued.

Solution 1. Set Pr2921~ as the friction compensation that the axis driver supports. Press reset
can remove this alarm.
2. Drivers that support speed spike compensation include:
a. Yaskawa M2/M3 serial bus driver (Controller support versions: 10.116.54K,
10.118.0F, 10.118.6 and later versions).
b. Syntec M3 serial bus driver (Controller support versions: 10.118.12G,
10.118.16 and later versions, driver support versions: 2.8.3, 2.9.0, 2.10.0 and
later versions).
c. Panasonic RTEX serial bus A6N driver (Controller support versions:
10.118.21 and 10.118.12O and later versions).
d. EtherCAT serial bus drivers that support speed spike compensation
(Controller support versions: 10.118.48I, 10.118.52C, 10.118.54 and later
versions), please refer to EtherCAT Drive Application Manual.
3. Drivers that support torque spike compensation include:
a. Syntec M3 serial bus driver (Controller support versions: 10.118.40A,
10.118.41, and later versions, driver supported versions: 2.14.105, 2.15.0,
3.0 .0 and later versions).
4. RETX related regulation, please refer to RTEX Driver Application Manual.

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4.61 MOT-065 Axis driver doesn’t support power-off retract

Alarm ID MOT-065 Alarm Title Axis driver doesn’t support power-off
retract

Description Driver doesn’t support power-off retract function.

Possible Cause Driver doesn’t support power-off retract function. When Pr1041~ Pr1060 setting is not 0
and this alarm will be issued.

Solution 1. Only Syntec Bus M3 Driver supports power-off retract function.

2. Confirm Syntec Serial Bus M3 Driver’s firmware version. Support firmware
versions are 2.10.1, 2.11.0 and above version.

4.62 MOT-066 Axis driver firmware version is not supported

Alarm ID MOT-066 Alarm Title Axis driver firmware version is not
supported

Description Controller doesn’t support axis driver's firmware version.

Possible Cause Driver’s firmware version is too old.

Solution Upgrade driver firmware version. For Panasonic RETX A6N firmware version, upgrade to
1.23 or above version.

4.63 MOT-067 Syntec encoder’s firmware upgrade finished. Please

reboot driver.
Alarm ID MOT-067 Alarm Title Syntec encoder’s firmware upgrade
finished. Please reboot driver.

Description Syntec encoder's firmware upgrade is finished. Need to reboot driver.

Possible Cause Execute axis encoder's firmware upgrade.

Solution Reboot driver and controller.

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4.64 MOT-068 Syntec encoder information reading timeout

Alarm ID MOT-068 Alarm Title Syntec encoder information reading
timeout

Description Syntec encoder information reading timeout.

Possible Cause 1. Communication between controller and driver is abnormal.

2. Driver condition is abnormal.

Solution 1. Check if communication is loose.

2. Reboot driver.

4.65 MOT-069 Axial feedback abnormal

Alarm ID MOT-069 Alarm Title Axial feedback abnormal

Description If the difference between the axial feedback value exceeds 4 times of the maximum speed set by the
controller, the number of abnormal times will be accumulated by 1 each time. This alarm will be
issued when two consecutive abnormalities occur;
The maximum speed is the maximum value among Pr461 ~, Pr521 ~, Pr621 ~, Pr821 ~, Pr1801
~(when using as servo spindle).

Possible Cause 1. Communication between controller and driver is abnormal.

2. The following parameter settings are inappropriate;
a. Pr461~Pr480 Maximum feed rate for axial rapid movement (G00)
b. Pr521~Pr540 Axial JOG speed
c. Pr621~Pr640 Axial maximum cutting feedrate
d. Pr821~Pr840 Axial homing feedrate
3. If using servo spindle, Pr1801~Pr1810 Spindle maximum speed setting is inappropriate

Solution 1. Check if communication is connect well.

2. Re-set above mentioned parameters.

4.66 MOT-070 Axial command abnormal

Alarm ID MOT-070 Alarm Title Axial command abnormal

Description The planned controller command exceeds 1.2 times of the distance that can be moved at the axial
maximum speed;
The maximum speed is the maximum value among Pr461~, Pr521~, Pr621~, Pr821~, Pr1801~ (when
using as servo spindle).

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Alarm ID MOT-070 Alarm Title Axial command abnormal

Possible Cause 1. The following parameter settings are inappropriate;

a. Pr461~Pr480 Maximum feed rate for axial rapid movement (G00)
b. Pr521~Pr540 Axial JOG speed
c. Pr621~Pr640 Axial maximum cutting feedrate
d. Pr821~Pr840 Axial homing feedrate
2. If using servo spindle, Pr1801~Pr1810 Spindle maximum speed setting is inappropriate

Solution Re-set above mentioned parameters.

4.67 MOT-071 Interpolation severely overtime

Alarm ID MOT-071 Alarm Title Interpolation severely overtime

Description The interpolation timeout exceeds 10ms, causing controller fail to communicate with driver
normally;
If within 10ms, controller will perform proxy interpolation and continue to communicate
with driver.

Possible Cause 1. Frequent data transmission in the cloud, causes the controller system to be
extremely busy,
e.g. using dipole structure (the front stage simulator is connected to the back stage
controller)
2. Parameter Pr3251 is set to 5.

Solution 1. Reboot controller and driver.

2. .Check if Pr3251 is set to 5. If so, please take a look at "Pr3251 Touch Screen" page,
and set Pr3251 to other value.
3. Please upgrade the BSP version to 9.35 or above.
4. Please contact OEM Syntec.

4.68 MOT-072 Software stroke limit setting error when using single turn
absolute encoder
New Version Old Version

Versions－10.118.82B, 10.118.83 and later.

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Alarm ID MOT-072 Alarm Title Software stroke limit setting error when using single
turn absolute encoder

Description When Pr201~Pr220 is 4 the single turn absolute encoder type and Pr221~Pr240 is 5 rotary
axis type E, the software stroke limit should be activated.

Possible 1. Pr201~Pr220 is the encoder type is single turn absolute.

Cause 2. Pr2401~Pr2440 is not activated or is incorrectly set when Pr201~Pr220 is 4 the single
turn absolute encoder type and Pr221~Pr240 is 5 rotary axis type E.

Solution 1. Correct Pr201~Pr220 encoder type.

2. When Pr201~Pr220 is 4 single turn absolute encoder type and Pr221~Pr240 is 5
rotary axis type E,
make sure that Pr2401~Pr2440 are not default values,
i.e. the negative and positive limits are not -999999999 and 999999999 respectively.
And the positive limit should be larger than the negative limit.
3. After correction, please reboot the controller and the drive.

New Version Old Version

Versions－10.118.82A, 10.118.82 and older.

Alarm ID MOT-072 Alarm Title Software stroke limit setting error when using single
turn absolute encoder

Description Pr2401~Pr2440 is not activated or is incorrectly set when using the single turn absolute
encoder type.

Possible 1. The encoder type is single turn absolute.

Cause 2. When using the single turn absolute encoder type, the software stroke limit should
be activated and its value must be set within the distance in one motor revolution.

Solution 1. Correct Pr201~ encoder type.

2. When Pr201~ is single turn absolute encoder type, make sure that Pr2401~Pr2440
are not default values, i.e. the negative and positive limits are not -999999999 and
999999999 respectively. And the positive limit should be larger than the negative
limit. Also, the stroke limit should be set within the distance in one motor
revolution.
3. After correction, please reboot the controller and the drive.

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4.69 MOT-073 Fail to preload servo drive parameter

Alarm ID MOT-073 Alarm Title Fail to preload servo drive parameter

Description The controller fails to preload necessary parameters from the drive during booting.

Possible 1. The controller can't communicate with the drive normally.

Cause 2. Mismatch between the controller and the drive version.

Solution 1. Check if the axis is connected to a third-party drive. If it is, check if the drive causes the
alarm.
2. Reboot the controller and the drive.
3. Troubleshoot all critical drive alarms.
4. Please upgrade the controller version.
5. Please upgrade the drive version.
6. Please contact OEM Syntec.

4.70 MOT-074 Fail to read absolute position from servo drive

Alarm ID MOT-074 Alarm Title Fail to read absolute position from servo drive

Description The controller fails to read the absolute position from the drive.

Possible 1. The controller can't communicate with the drive normally.

Cause

Solution 1. Check if the axis is connected to a third-party drive. If it is, check if the drive causes the
alarm.
2. Reboot the controller and the drive.
3. Please contact OEM Syntec.

4.71 MOT-075 Serial communication initialize timeout

Alarm ID MOT-075 Alarm Title Serial communication initialize timeout

Description The communication between the controller and the drive is established, but fails to complete
the initialization process in 20 seconds.

Possible 1. The controller can't communicate with the drive normally.

Cause 2. The drive issues critical alarms.

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Alarm ID MOT-075 Alarm Title Serial communication initialize timeout

Solution 1. Check if the axis is connected to a third-party drive. If it is, check if the drive causes the
alarm.
2. Reboot the controller and the drive.
3. Troubleshoot all critical drive alarms.
4. Please lower the interpolation time (Pr3203), then reboot the controller and the drive.
5. Please contact OEM Syntec.

4.72 MOT-076 Servo drive parameter preload timeout

Alarm ID MOT-076 Alarm Title Servo drive parameter preload timeout

Description The communication between the controller and the drive is established, but fails to preload
parameters in 20 seconds.

Possible 1. The controller can't communicate with the drive normally.

Cause 2. Take too much time to read drive parameters.

Solution 1. Check if the axis is connected to a third-party drive. If it is, check if the drive causes the
alarm.
2. Reboot the controller and the drive.
3. Troubleshoot all critical drive alarms.
4. Please lower the interpolation time (Pr3203) and reboot the controller and the drive.
5. Please lower the PLC scan time (Pr3204) and reboot the controller and the drive.
6. Please contact OEM Syntec.

4.73 MOT-077 Fail to recover machine position

Alarm ID MOT-077 Alarm Title Fail to recover machine position

Description Fail to recover machine position from absolute encoder or Fram in 20 seconds during booting.

Possible 1. The controller can't communicate with the drive normally.

Cause 2. The drive issues absolute encoder battery alarms.

Solution 1. Check if the axis is connected to a third-party drive. If it is, check if the drive causes the
alarm.
2. Reboot the controller and the drive.
3. Troubleshoot drive's absolute encoder battery alarms.
4. Please contact OEM Syntec.

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4.74 MOT-079 Inconsistent Resolution Settings

Alarm MOT-079 Alarm 标题 【Inconsistent Resolution Settings】
ID

说明 The resolutions of the controller and the drive are not set consistently. The settings are considered
consistent if the following equation is satisfied:
1. Single feedback: Resolution (Pr61~) * Encoder Scaling Factor (Pr81~) = Resolution (Pn-902) *
Denominator of Electronic Gear Ratio (Pn-210) / Numerator of Electronic Gear Ratio (Pn-20E).
2. Dual feedback or Semi-Closed Loop: Resolution (Pr61~) * Encoder Scaling Factor (Pr81~) =
2nd Encoder Resolution (Pn-902) * Denominator of Electronic Gear Ratio (Pn-210) /
Numerator of Electronic Gear Ratio (Pn-20E).

可能原 1. Improper controller parameter settings:

因 a. Encoder Resolution.
b. Encoder Scaling Factor.
2. Improper drive parameter settings:
a. Electronic Gear Ratio.
b. Encoder Resolution.

排除方 1. Change the controller parameters so that the equation mentioned above is satisfied:
法 a. Axes: Pr61~, Pr81~.
b. Servo Spindles or Serial Rotary Spindles: Pr1651~, Pr1661~.
2. Change the drive parameters so that the equation mentioned above is satisfied:
a. Electronic Gear Ratio: Pn-20E, Pn-210.
b. Encoder Resolution: Pn-902, Pn-922.
3. To clear the alarm,
a. Reset the controller if ONLY the controller parameter(s) is(are) modified.
b. Restart both of the controller and the drive if the drive parameter(s) is(are) modified.

4.75 MOT-080 Poor contact of communication wire

Alarm ID MOT-080 Alarm title Poor contact of communication
wire

Description Drive response packet is not received for over 10ms in drive communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Contact Syntec OEM.

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4.76 MOT-081 The hardware doesn't receive communication packet

Alarm ID MOT–081 Alarm title The hardware doesn't receive
communication packet

Description Drive response packet is not received for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The drive station number does not correspond to the controller parameters
correctly.
2. The communication cable between the controller and the drive is loose.

Solution 1. Check whether the drive parameter DIP switch setting corresponds to the
controller parameter (Pr21 ~) correctly.
2. Check the wiring of the communication cable between the controller and the
drive.
3. Contact Syntec OEM.

4.77 MOT-082 The communication packet is disturbed by noise

Alarm ID MOT–082 Alarm title The communication packet is
disturbed by noise

Description Drive response packet is disturbed by noise to generate CRC error for over 10ms in
communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The quality of the communication cable is poor, or there is noise interference.

Solution 1. Check whether the machine is properly grounded.

2. Contact Syntec OEM.

4.78 MOT-083 Driver software misses communication packet

Alarm ID MOT-083 Alarm title Driver software misses
communication packet

Axial Motion Alarm -MOT – 156

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Description Response packet Watchdog(M3) or Working Counter(EtherCAT) is wrong for over 10ms in
M3 communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason Drive response packet Watchdog(M3) or Working Counter(EtherCAT) is wrong

Solution Contact Syntec OEM.

4.79 MOT-084 Friction compensation mode of drive and controller are

discrepant
Alarm ID MOT-084 Alarm title Friction compensation mode of drive and controller
are discrepant

Description The friction compensation of the controller (based on Pr2921~) conflicts with the one of the
driver.

Possible This alarm happens if any of the following occurs while Syntec driver is connected:
Reason
1. The friction compensation of the controller is selected as "Torque
compensation" (Pr2921~ is set as 2)
while the friction compensation of Syntec driver is deactivated (Pn290 is set as 0).
2. The friction compensation of the controller is NOT selected as "Torque
compensation" (Pr2921~ is other than 2)
while the friction compensation of Syntec driver is activated (Pn290 is set as 1).

Solution 1. Press RESET to clear this alarm.

This makes the controller re-activate the compensation mode of Pr2921~ and activate/
deactivate the friction compensation (Pn290) of Syntec driver accordingly.
2. Contact Syntec OEM.

4.80 MOT-085 Trigger PLC MoveAx component for the roaming axis in
borrowing
Alarm ID MOT-085 Alarm title Trigger PLC MoveAx components for the
roaming axis in borrowing

Description When the PLC MoveAx component is triggered, the axis cannot be borrowed by other axis
groups or PLC Rn subprogram components.

Axial Motion Alarm -MOT – 157

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Reason When Pr742 is set to 1, for the roaming axis that has been borrowed by other axis groups
or PLC Rn subprogram components, trigger the PLC MoveAx component to move.

Solution After confirming that other axis groups or PLC Rn subprogram components have removed
the roaming axis, trigger the PLC MoveAx component to move.

4.81 MOT-086 Drive is abnormally switch to servo off state when running
Alarm ID MOT-086 Alarm Title Drive is abnormally switch to servo off
state when running

Description Drive is abnormally switch to servo off state when running.

Possible Cause When drive is abnormally changed from servo on state to servo off state, controller will
send this alarm.

Solution 1. Check if the drive power supply is normal.

2. Check if the wiring is correct.
3. After resolving the problem that the drive cannot servo on, reset the controller to
clear the alarm.

4.82 MOT-087 Inaccurate stop position. Please check if there are any
mechanisms are stuck
Alarm ID MOT-087 Alarm Title Inaccurate stop position. Please check if
there are any mechanisms stuck

Description After sending the last command, start to check whether the difference between the
feedback and the command exceeds the loss pulse check window( Pr561~Pr580 ). If it
exceeds, this alarm will be issued

Possible Cause 1. Mechanical movement was hindered.

2. Unstable position feedback at idle.
3. Improper setting of Loss pulse check window ( Pr561~Pr580 )

Axial Motion Alarm -MOT – 158

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Solution 1. Check whether the mechanical lubrication system and track lubrication are good.
2. Open the cover of axial to check if any foreign matter blocks the motion of axial.
3. Rotate screw to check if the mechanism is stuck (loading of driver)
4. Use the automatic tuning function to adjust the servo and suppress the vibration
frequency.
5. Adjust Loss pulse check window ( Pr561~Pr580 ). Recommended values are as
follows:
a. linear axis : 100
b. rotary axis : 500

4.83 MOT-088 Servo on failed. Unable to execute operation.

Alarm ID MOT-088 Alarm Title Servo on failed. Unable to execute
operation.

Description The servo can not servo on, after cycle start or other manual function is triggered.

Possible Cause 1. When power on, axis doesn’t complete magnetic pole angle detection which
cause servo disabled.
2. Driver alarms or abnormal power supplication will cause servo driver become
servo off.
3. Driver is malfunction.

Solution 1. After power on, wait for a while before operation.

2. Check if the servo drive power supply status is normal and if there is driver alarm.
3. Check the status of the servo drive.

4.84 MOT-089 Not allow the PLC axis controls the indexing axis
Alarm ID MOT-089 Alarm Title Not allow the PLC axis controls the
indexing axis

Description The indexing axis is operated using PLC control component.

Possible Cause Use PLC Run or PLC Move to control the indexing axis.

Solution Remove the use of PLC Run or PLC Move to control the indexing axis in the ladder
diagram.

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4.85 MOT-090 Forbid to set as linear axis type when using single turn
absolute encoder
Alarm ID MOT-090 Alarm Title 【Forbid to set as linear axis
type when using single turn absolute
encoder】

Description While using single turn absolute encoder, axis type is prohibited to set as linear axis
type( Pr221～sets as 0 ).

Possible Cause 1. The encoder type is single turn absolute( Pr201～sets as 4 ).

2. While using single turn absolute encoder, axis type is prohibited to set as linear
axis type( Pr221～sets as 0 ).

Solution 1. Correct Pr201~ encoder type.

2. While using single turn absolute encoder, axis type is prohibited to set as linear
axis type( Pr221～sets as 0 ).
3. After correction, please reboot the controller and the drive.

4.86 MOT-091 Fail to read 64-bit encoder position

Alarm ID MOT-091 Alarm Title 【Fail to read 64-bit absolution
encoder position】

Description The driver does not support reading 64-bit absolute encoder position information, or an
exception occurs during reading.

Possible Cause 1. Syntec driver: The driver version is too old to read information, or an exception
occurs during reading.
2. YASKAWA M3 driver( Sigma-X, Sigma-7S, Sigma-7W, Sigma-M ): An exception
occurs during reading 64-bit encoder position information.
3. The brand of driver was changed: The driver was changed from "Syntec" or
"YASKAWA M3" to other third party driver.

Solution Please follow below step:

1. If you use Syntec driver, upgrade driver version to 3.0.50, 4.2.30, 4.4.12, 4.6.3,
5.2.11, 6.0.5 or later.
2. Reset the home position.

1. ub Alarm MOT-091-1【The version of Syntec driver is too old】

2. Sub Alarm MOT-091-2【Please reset home position of YASKAWA driver】
3. Sub Alarm MOT-091-3【The brand of driver was changed, please reset home position】

Axial Motion Alarm -MOT – 160

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4.87 MOT-092 Stroke limit exceed the limit of absolut encoder mulit-turn
data
Alarm ID MOT-092 Alarm Title 【Stroke limit exceed the limit of
absolut encoder mulit-turn data】

Description • The range limit of absolute encoder is dapand on mulit-turn limit and
resolution( range limit = mulit-turn limit * resolution ). If machine positon is
exceed the range limit, the position is unpredictable after reboot controller.
• The value of Axial position coordinate of stroke limit 1( Pr2401~ ) must smaller
than range limitm, or the stroke limit protect will be fail.
• Axis pos. coordinate of stroke limit 1( Pr2401~ ) > ( The max value of mulit-
turn data * Axial screw side gear number( Pr121~ ) * Axial pitch
amount( Pr161~ ) ) / Axial motor side gear number( Pr122~ )
• Axis neg. coordinate of stroke limit 11( Pr2402~ ) < ( The min value of mulit-
turn data * Axial screw side gear number( Pr121~ ) * Axial pitch
amount( Pr161~ ) ) / Axial motor side gear number( Pr122~ )
• The range of absolute encoder mulit-turn data
• YASKAWA M3 driver( Sigma-X, Sigma-7S, Sigma-7W, Sigma-M ):
-32768~32767
• Syntec driver: depand on Pn-E81,
• The max value of mulit-turn data=floor( Pn-E81 / 2 ) -1
• The min value of mulit-turn data= -1 *floor( Pn-E81 / 2 )
• Example
• Use Syntec M3 driver, Pr121=1, Pr122=1, Pr161=5000, Pn-E81=65536
• The max value of mulit-turn data= ( 65536 / 2 ) - 1 = 32767
• The min value of mulit-turn data= -( 65536 / 2 )= -32768
• The max value of Axis pos. coordinate of stroke limit 1( Pr2401 ) = 32767 *
5000( Pr161 ) * 1( Pr121 ) / 1( Pr122 ) = 163835000 BLU
• The min value of Axis neg. coordinate of stroke limit 11( Pr2402 ) = -32768 *
5000( Pr161 ) * 1( Pr121 ) / 1( Pr122 ) = -163840000 BLU

Possible Cause The setting of Axial position coordinate of stroke limit 1 (BLU)( Pr2401~ ) is wrong.

Solution 1. Change the stroke limit, make sure the value will not exceed the limit of absolut
encoder mulit-turn data.
2. Change the stroke to default value( Axis pos: 999999999, Axis neg.: -999999999 ), it
will not check the value of stroke limit

Axial Motion Alarm -MOT – 161

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4.88 MOT-901 Electrical angle detection is in progress, please wait for a

few seconds before operating.
Alarm ID MOT-901 Alarm Title Electrical angle detection is in progress,
please wait for a few seconds before
operating.

Description Electrical angle detection is in progress, please wait for a few seconds before operating.
If Cycle Start ( C0 ) or home request is still triggered during alarm, the command will be
executed after electrical angle detection is completed.

Possible Cause Electrical angle detection is in progress.

Solution After electrical angle detection is completed, you can continue to complete the actions.

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5 Spindle Alarm - SPD

Alarm ID SPD–001 Alarm Title A, B Encoder Feedback Signal Error

Description Axial card detects A, B encoder has feedback signal error.

Possible Cause Only happens when Pr9 parameter axis board type sets as 0 (EMP2). When axis board
type sets as EMP2, axis board internally will automatically detects A, B encoder signal.
If the signal is wrong, or there is a phase A signal but no phase B signal, then this alarm is
issued.

Solution Check servo cable or change axis board.

Alarm ID SPD–002 Alarm Title Error counter overflows

Description Axis card detects encoder feedback overflows.

Possible Cause Only happen when Pr9 parameter axis card type sets as 0(EMP2), 4(PMC4), and
6(SERVO6). When axis card type sets as 0(EMP2), 4(PMC4), and 6(SERVO6), axis card
inside will detects A, B encoder signal. If signal is wrong or input signal is too big, and
this alarm will be issued.

Solution Check servo cable or change axis card.

Alarm ID SPD–003 Alarm Title Encoder module error

Description Currently no application.

Possible Cause

Solution

Alarm ID SPD–004 Alarm Title NO interrupted index signal

Description No application currently.

Possible Cause

Solution

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Alarm ID SPD–005 Alarm Title Pulse signal is over rated value

Description The command count send from controller is too much. Software calculate that over
2047 pluses in a interpolation time needs to be send.

Possible Cause 1. Software interpolation time sets too long.

2. Movement speed is too fast.
3. Servo resolution sets too high.
4. Backlash compensation value or pitch compensation value sets too large.
5. Start feedforward compensation function.

Solution 1. Decrease software interpolation time setting (Pr3203), nott recommend to set
lower than 2000.
2. Lower movement speed limit setting. (Pr461~Pr480)
3. Reduce servo resolution. (Driver and Pr61~Pr80)
4. Sets appropriate mechanism compensation time constant. (Pr1401~Pr1420)
5. Reduce or close feedforward compensation function. (Pr581~Pr600)
6. Please contact machine manufacturer.

Alarm ID SPD–006 Alarm Title Can’t clear index condition

Description No application currently.

Possible Cause

Solution

Alarm ID SPD–009 Alarm Title Driver Alarm

Description Driver sends an alarm signal.

Possible Cause Driver alarm is mostly because of external reasons:

For example:
1. Driver temperature is too high.
2. Encoder cable wiring is wrong.
3. Internal parameter setting is wrong.
4. Not matched with servo motor.
5. Driver malfunction.

Solution Please follow driver alarm manual for troubleshooting.

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Alarm ID SPD–017 Alarm Title Spindle Orientation Position check

error

Description Spindle orientation (C61) triggered and spindle is stopped. Spindle orientation error is
over one degree.

Possible Cause 1. During spindle orientation, inverter module position control mode is not
activated.
2. Bad spindle motor tuning and caused the motor stills under jitter correction state
after finish orientation.
3. Motor feedback signal lose position command.
4. Spindle zero speed check window (Pr901~Pr916) sets too large.

Solution 1. Confirm inverter module’s control mode.

2. Retune the spindle motor.
3. Confirm motor feedback cable's quality, or contact motor supplier to check if the
encoder is abnormal.
4. Reduce zero check window.

Advanced Observe System Data No. 52 when motor operate in the same direction, if the variation
Explanation will increase or decrease by a multiple of Pr1651*Pr1661? If it’s not, it means motor
feedback signal lose position command. Please increase the quality of motor feedback
cable, or contact motor supplier to check if encoder is abnormal.

Alarm ID SPD–018 Alarm Title Can’t find spindle orientation index

signal

Description During spindle orientation, can’t find index signal over a certain time.

Possible Cause 1. If system data no. 52 doesn’t change with rotation of motor, it means controller
can’t read motor index signal.
2. If system data no. 52 change with the rotation of motor, it means controller can
read motor index signal, but because spindle rotation speed is not reduced to half
of the rated speed, so it can’t execute orientation.

Solution 1. Please increase quality of motor feedback cable, or contact motor supplier to
check if encoder is abnormal.
2. Please check if belt is loose or gear setting ratio is correct.

Alarm ID SPD-020 Alarm Title Spindle can’t take correct index signal
as reference

Description Spindle can’t use hardware and software’s index signal.

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Alarm ID SPD-020 Alarm Title Spindle can’t take correct index signal
as reference

Possible Cause 1. If encoder sets on the motor side (Pr1811 sets as 1). When gear number of motor
(Pr1681~): gear number of ballscrew (Pr1682~) is not integer ratio, it can’t
correspond all motor position to all screw position, so the index signal may be
inaccurate.
If encoder is on the motor side (Pr1811 sets as 1). When axis type (Pr221~) sets as 3
or 5, because the mechanical coordinate is not between 0~360, so it can’t
calculate the index signal position from feedback.
2. When the spindle rotates more than one revolution,
a. If the diagnosis variable 52 has changed, check whether the Pr1993 is set
too small.
b. If the diagnostic variable 52 remains unchanged, check whether
i. the encoder signal cable is not connected properly.
ii. axis board pin is fault.
iii. encoder Z phase signal is fault.
3. Because the index signal returned by the drive is unreasonable, the controller
cannot execute the threading function.

Solution 1. The controller doesn’t support threading or homing function under this condition,
please use other rotation type axial.
2. Refer to the following:
a. Enlargement Pr1993 setting value.
b. Or
i. Connect the encoder signal cable securely.
ii. Replace the axis board.
iii. Replace the encoder Z phase signal.
3. Please contact the drive vendor.

Alarm ID SPD–021 Alarm Title Do tapping when neutral

Description When spindle switch to neutral, and execute tapping command.

Possible Cause Spindle doesn’t change to the right gear position.

Solution Change spindle’s gear (R24) to 1~3 gear, then execute tapping command.

Alarm ID SPD–022 Alarm Title Pr1791~ sets as 4. Only support Syntec

Inverter Module

Description When Pr1791~ sets as 4, it has to be used only with Syntec Spindle Motor Module.

Possible Cause Use Yaskawa or other brand’s serial bus driver as spindle.

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Alarm ID SPD–022 Alarm Title Pr1791~ sets as 4. Only support Syntec

Inverter Module

Solution Change Pr1791~ into 1 or 3.

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Alarm ID SPD–023 Alarm Title Spindle rotation speed hasn’t reached

yet. Please check parameter setting.

Description After enables spindle rotation speed reach function (Pr1991 not sets as 0), spindle rotation
speed has to reach to user’s setting spindle speed during the check time, or this alarm will
be issued.
(Spindle rotation speed reach check time= Max( 30, 3 * Pr1831 * 1000), it means take
the maximum value between 30 seconds and 3 times of spindle acceleration/
deceleration time.)
• If you want to use Pr1991 spindle rotation speed reach check function, even if it is
inverter spindle, it also needs to trigger spindle clockwise/counter-clockwise
rotation signal C64/C65, R583.x/R584.x to turn the system spindle into rotation
condition.
• Adjust inverter spindle’s rotation speed reach check regulation to be the same
with servo spindle. When Pr1991 is not equals to 0, spindle speed reach conditions
are as following:
Spindle clockwise / counter- Established conditions of spindle
clockwise rotation signal C64/ rotation reach
C65, R583.x/R584.x

On The speed difference between spindle

feedback (Fbk) and speed command
(Cmd) is smaller than speed command
(Cmd) times spindle speed reach check
range’s percentage. (Pr1992 or Pr1993)

ie | Fbk - Cmd | < Cmd * ( Pr1992 or

Pr1993 ) * 0.01

Off Spindle feedback (Fbk) is smaller than

50RPM.

i.e. Fbk < 50 (RPM)

• Note: If spindle clockwise/counter-clockwise rotation signal is off it will also check,

in order to process when spindle clockwise/counter-clockwise rotation signal
status turn from on to off, have to ensure spindle speed has reduce to certain low
speed, and will be identified as spindle speed reached.
• When spindle doesn’t install encoder (Pr1711~ sets as 0), spindle speed reach
conditions are as following:

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Alarm ID SPD–023 Alarm Title Spindle rotation speed hasn’t reached

yet. Please check parameter setting.

Spindle Type Established conditions of spindle rotation

reach

Serial Bus Spindle Directly shows driver’s information if spindle

speed has reached or not.

General Pulse Spindle When S59 bit sets as on, controller will consider
that spindle speed has reached.
If you want to do spindle rotation speed reach
check, send an O bit to TB16IN from driver, and
PLC can gets this information and execute speed
reach check in PLC.

Possible Cause When spindle speed check function enables, spindle speed can’t reach to target speed
during rotation speed check’s set time.
(Spindle rotation speed reach check time= Max( 30, 3 * Pr1831 * 1000), it means take
the maximum value between 30 seconds and 3 times of spindle acceleration/
deceleration time.)

Solution 1. Please confirm spindle rotation speed check function’s related parameter setting
is correct. (Pr1991, Pr1992, Pr1993)
2. Please confirm spindle acceleration/ deceleration speed setting is correct.
(Pr1831~)
3. Please confirm spindle clockwise / counter-clockwise rotation signal C64/C65,
R583.x/R584.x triggered normally.
4. Please confirm spindle works well.
5. Please confirm spindle feedback works well.

Alarm ID SPD–024 Alarm Title Fail to do spindle zero speed check

Description This alarm will be triggered while a spindle fails to pass zero speed check over 5 seconds
and the feedback speed is not decreasing. The following situations require zero speed
check:
1. For a serial spindles with no servo command, the spindle will enter servo-off
state after passing zero speed check.
2. When exiting the orientation mode, a spindle will do coordinate synchronization
after passing zero speed check.
3. Under circumstances of emergency stop (while C36 is on) or critical alarms, a
spindle will enter servo-off state after passing zero speed check.
Note: The zero speed check window is 3 rpm if the emergency stop or a critical alarm is
triggered, otherwise it is based on Pr901~Pr920 Axis zero speed check window.

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Alarm ID SPD–024 Alarm Title Fail to do spindle zero speed check

Possible Cause 1. Insufficient control performance of spindle motor.

2. Abnormity of spindle motor feedback.
3. Pr901~Pr920 Axis zero speed check window is too narrow. (For Serial Bus Line
especially )

Solution 1. Please re-tune servo drive.

2. Check whether the motor feedback of the spindle is functioned well.
3. Increase Pr901~Pr920 Axis zero speed check window, a setting value within 0.1 to
0.5 degree is recommended.
(The suggested setting value = (0.1~0.5) * spindle resolution/ 360 )

Advanced Check the fluctuation of speed and loading rate of the spindle when it is under constant
Explanation rotating command.
A speed fluctuation beyond Pr901~Pr920 Axis zero speed check window -normally led by
improper servo tuning- would make it fail to pass zero speed check.

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Alarm ID SPD–025 Alarm Title Please modified resolution related

parameters from the page of serial
parameters

Description The axis of the Syntec driver can synchronize the resolution related setting.
If the sensor type of controller and driver are the same, the related controller parameters
will be synchronized from the driver.
If the resolution related parameters need to be modified, please modify the parameters in
the page of serial parameters.
The matched condition of sensor type ( single feedback ):
• Driver parameter Pn-911 = 1 ( Rotary ), Pr201~Pr220 Axial sensor type. = 0, 3, 4
• Driver parameter Pn-911 = 2 ( Linear ), Pr201~Pr220 Axial sensor type. = 1, 5
The matched condition of sensor type ( driver dual feedback or semi-closed loop ):
• Driver parameter Pn-931 = 1 ( Rotary ), Pr201~Pr220 Axial sensor type. = 0, 3, 4
• Driver parameter Pn-931 = 2 ( Linear ), Pr201~Pr220 Axial sensor type. = 1, 5
Axial resolution related parameters:
• Pr61~Pr80 Axial encoder resolution
• Pr81~Pr100 Axial encoder scaling factor
Driver resolution related parameters:
• Pn-902 Encoder Resolution
• Pn-922 2nd Encoder Resolution
• Pn-20E Electronic Gear Ratio ( Numerator )
• Pn-210 Electronic Gear Ratio ( Denominator )
Version information:
• This alarm is supported in 10.118.41Q, 10.118.48B, 10.118.49 and later versions.

Possible Cause Modified the resolution related parameters in controller after the resolution
synchronization of the Syntec driver.

Solution 1. Reset the controller.

2. If the resolution related parameters need to be modified, please modify the
parameters in the page of serial parameters. Then restart the controller and the
driver.

Alarm ID SPD–026 Alarm Title Spindle orientation offset. Please fix this
parameter in Syntec spindle into zero.

Description If the spindle is Syntec serial bus spindle, then the modification of spindle orientation
offset parameter (Pr1751~Pr1756) is invalid.

Possible Cause When controller detects that the spindle is Syntec serial bus, corresponding spindle
orientation offset parameter (Pr1751~Pr1756) set value should be non-zero.

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Alarm ID SPD–026 Alarm Title Spindle orientation offset. Please fix this
parameter in Syntec spindle into zero.

Solution Sets corresponding spindle orientation offset parameter as zero. Press to reset to remove
this alarm.

Alarm ID SPD–027 Alarm Title This spindle type doesn’t support

spindle orientation function

Description This spindle type doesn’t support spindle orientation function.

Possible Cause This spindle type doesn’t support spindle orientation function.

Solution Set Pr1791~ as other spindle types (0~5), which support spindle orientation function.

Alarm ID SPD–028 Alarm Title This spindle type doesn’t support

spindle tapping function

Description This spindle type doesn’t support spindle tapping function.

Possible Cause This spindle type doesn’t support spindle tapping function.

Solution Set Pr1791~ as other spindle types (0~5), which support spindle tapping function.

Alarm ID SPD–029 Alarm Title This spindle type doesn’t support C

axis mode

Description This spindle type doesn’t support C axis mode.

Possible Cause This spindle type doesn’t support C axis mode.

Solution Set Pr1791~ as servo spindle types 1~4, which support C axis mode.

Alarm ID SPD–030 Alarm Title This product doesn’t support Syntec

Spindle

Description This product doesn’t support Syntec Spindle.

Possible Cause This spindle of this controller product doesn’t support Syntec driver.

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Alarm ID SPD–030 Alarm Title This product doesn’t support Syntec

Spindle

Solution 1. Please change spindle into other non-Syntec driver.

2. Please contact sales personnel to buy other types of controller.

Alarm ID SPD–031 Alarm Title The spindle does not support the dual
winding switching function.

Description This spindle type or drive type does not support the dual winding switching function.

Possible Cause 1. This spindle does not support the winding switching function.
2. The driver does not support the winding switching function.

Solution 1. Set R631 and R632 to zero.

2. The spindle uses a Syntec driver.
3. Set Pr1791~ to 2 and 4.
4. Update the drive to version 2.14.0 or above.

Alarm ID SPD–032 Alarm Title dual winding switch failed

Description An abnormality occurred during the dual winding switching process.

Possible Cause 1. The state of R631.x is changed during the winding switching.
2. When R632.x is updating, its status is different from R602.x.
3. The winding switching process takes more than five seconds.
4. The drive does not turn on the dual coil parameters switching function.

Solution 1. Switch R631.x to the low speed state. This requirement is removed after
( included ) software version 10.118.85.
2. Switch R632.x to the state to which R602.x belongs.
3. When the above conditions are met, after the spindle stops, press reset to
remove the alarm.

Alarm ID SPD–033 Alarm Title Y-Delta zero speed start check failed

Description The controller will start the spindle in the high speed coil state.
This alarm is removed after ( included ) software version 10.118.85.

Possible Cause 1. R631.x is in the high speed state when servo-on.

2. Both R631.x and R602.x are in the low speed state when servo-on, but R632.x is in
the high speed state.

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Alarm ID SPD–033 Alarm Title Y-Delta zero speed start check failed

Solution 1. Set R631.x to the low speed state.

2. When both R631.x and R602.x are in the low speed state, check that R632.x
should be in the low speed state.

Alarm ID SPD–036 Alarm title Drive communication error

Description At least 2 errors listed below occur for over 10ms totally in communication.
1. Drive response packet not received.
2. Drive response packet CRC error.
3. Drive response packet watchdog error.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.
2. The quality of the communication cable is poor, or there is noise interference.
3. Drive response packet watchdog error.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Check whether the machine is properly grounded, and add a terminal resistor to
the communication port of the end drive.
3. Contact Syntec OEM.

Alarm ID SPD-037 Alarm 标题 【Inconsistent Resolution Settings】

Descriptio The resolutions of the controller and the drive are not set consistently. The settings are considered
n consistent if the following equation is satisfied:
1. Single feedback: Spindle Encoder Resolution (Pr1651~) * Spindle Encoder Scaling Factor
(Pr1661~) = Resolution (Pn-902) * Denominator of Electronic Gear Ratio (Pn-210) /
Numerator of Electronic Gear Ratio (Pn-20E).
2. Dual feedback or Semi-Closed Loop: Spindle Encoder Resolution (Pr1651~) * Spindle
Encoder Scaling Factor (Pr1661~) = 2nd Encoder Resolution (Pn-922) * Denominator of
Electronic Gear Ratio (Pn-210) / Numerator of Electronic Gear Ratio (Pn-20E).

Possible 1. Improper controller parameter settings:

Cause a. Spindle Encoder Resolution.
b. Spindle Encoder Scaling Factor.
2. Improper driver parameter settings:
a. Electronic Gear Ratio.
b. Encoder Resolution.

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Alarm ID SPD-037 Alarm 标题 【Inconsistent Resolution Settings】

Solution 1. Change the controller parameters Pr1651~ and Pr1661~ so that the equation mentioned
above is satisfied.
2. Change the drive parameters so that the equation mentioned above is satisfied:
a. Electronic Gear Ratio: Pn-20E, Pn-210.
b. Encoder Resolution: Pn-902, Pn-922.
3. To clear the alarm,
a. Reset the controller if ONLY the controller parameter(s) is(are) modified.
b. Restart both of the controller and the driver if the driver parameter(s) is(are)
modified.

Alarm ID SPD-038 Alarm title Poor contact of communication

wire

Description Drive response packet is not received for over 10ms in drive communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Contact Syntec OEM.

Alarm ID SPD–039 Alarm title The hardware doesn't receive

communication packet

Description Drive response packet is not received for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The drive station number does not correspond to the controller parameters
correctly.
2. The communication cable between the controller and the drive is loose.

Solution 1. Check whether the drive parameter DIP switch setting corresponds to the
controller parameter (Pr21 ~) correctly.
2. Check the wiring of the communication cable between the controller and the
drive.
3. Contact Syntec OEM.

Alarm ID SPD–040 Alarm title The communication packet is

disturbed by noise

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Description Drive response packet is disturbed by noise to generate CRC error for over 10ms in
communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The quality of the communication cable is poor, or there is noise interference.

Solution 1. Check whether the machine is properly grounded.

2. Contact Syntec OEM.

Alarm ID SPD–041 Alarm title Driver software misses

communication packet

Description Drive response packet watchdog is wrong for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason Drive response packet watchdog is wrong

Solution Contact Syntec OEM.

Alarm ID SPD–042 Alarm title 【The drive does not support control
parameters switch】

Description The drive does not support control parameters switch but Pr1994 was set 1.

Possible Reason It is not a Syntec drive and Pr1994 set 1.

Solution 1. Use the Syntec drive which support control parameters switch.
2. Set Pr1994 to 0.

P.S. Valid version of SPD-042 : Before 10.118.30H, 10.118.32H, 10.118.40L, 10.118.41L, 10.118.47.

Alarm ID SPD–043 Alarm title 【The control parameters switch

failed】

Description The drive failed to switch the control parameters.

Possible Reason 1. Enabling the following functions may cause the control parameters switch to
fail. :
a. V/F control
b. Auto tunning
2. Abnormal communication may cause control parameters switch to fail.

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Solution 1. Disable the mentioned functions.

2. Please check communication system.

Alarm ID SPD–044 Alarm Title Spindle is stalled. Please check

environment and parameter setting.

Description When the spindle rotation signal is triggered, the spindle speed cannot reach 15% of
user’s setting spindle speed during the stall check time.
( Spindle stall check time= Max( 15, 3 * Pr1831~ * 1000), it means take the maximum
value between 15 seconds and 3 times of spindle acceleration/deceleration time. )
• This alarm only protects servo spindle from stalling.

Possible Cause 1. The mechanism is stuck or loading is too heavy.

2. Insufficient control performance of spindle motor.
3. Abnormity of spindle motor feedback.
4. When the physical encoder is not installed, Pr1711~ ( *Spindle pos. sensor exist or
not ) is 1.

Solution 1. Please confirm whether the mechanism is stuck or loading is too heavy.
2. Please confirm spindle acceleration/ deceleration speed setting is correct.
(Pr1831~).
3. Please confirm spindle works well.
4. Please re-tune servo drive.
5. If the physical encoder is not installed, set Pr1711~( *Spindle pos. sensor exist or
not ) to 0.

5.1 SPD-020 Spindle can’t take correct index signal as reference

Alarm ID SPD-020 Alarm Title Spindle can’t take correct index signal
as reference

Description Spindle can’t use hardware and software’s index signal.

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Alarm ID SPD-020 Alarm Title Spindle can’t take correct index signal
as reference

Possible Cause 1. If encoder sets on the motor side (Pr1811 sets as 1). When gear number of motor
(Pr1681~): gear number of ballscrew (Pr1682~) is not integer ratio, it can’t
correspond all motor position to all screw position, so the index signal may be
inaccurate.
If encoder is on the motor side (Pr1811 sets as 1). When axis type (Pr221~) sets as 3
or 5, because the mechanical coordinate is not between 0~360, so it can’t
calculate the index signal position from feedback.
2. When the spindle rotates more than one revolution,
a. If the diagnosis variable 52 has changed, check whether the Pr1993 is set
too small.
b. If the diagnostic variable 52 remains unchanged, check whether
i. the encoder signal cable is not connected properly.
ii. axis board pin is fault.
iii. encoder Z phase signal is fault.
3. Because the index signal returned by the drive is unreasonable, the controller
cannot execute the threading function.

Solution 1. The controller doesn’t support threading or homing function under this condition,
please use other rotation type axial.
2. Refer to the following:
a. Enlargement Pr1993 setting value.
b. Or
i. Connect the encoder signal cable securely.
ii. Replace the axis board.
iii. Replace the encoder Z phase signal.
3. Please contact the drive vendor.

5.2 SPD-034 Dynamic Inspection Setting Error

Alarm ID SPD-034 Alarm Topic 【Dynamic Inspection Setting Error】

Description When enable the spindle dynamic equilibrium inspection function, not set software,
hardware deployment properly.

Probable 1. The encoder port did not connect with Syntec acceleration gauge.
Reason 2. The setting error of encoder parameter in Syntec driver parameter.
3. The driver version did not support Syntec acceleration gauge.

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Exclusion 1. Please following the setting step below：

Method a. Use Syntec acceleration gauge.
b. Ensure Syntec driver parameter Pn-810 setting value.
i. If the configuration is semi-closed loop, please set Pn-810 as 1.
1. Set the Syntec acceleration gauge port number to Syntec driver
parameter Pn-901.
2. Set Syntec driver parameter Pn-900 as 13.
3. Set Syntec driver parameter Pn-90D as 3.
ii. If the configuration is other, set Pn-810 as 0.
1. Set the Syntec acceleration gauge port number to Syntec driver
parameter Pn-921.
2. Set Syntec driver parameter Pn-920 as 13.
3. Set Syntec driver parameter Pn-92D as 3.
c. Do power outage and reopen the controller and driver,
2. Please upload the driver to 2.5.1 or afterward version.

5.3 SPD-035 Dynamic Equilibrium Function Timeout

Alarm ID SPD-035 Alarm Topic 【Dynamic Equilibrium Function Timeout 】

Description Timeout occurred in spindle dynamic equilibrium function.

Probable Reas 1. The spindle steady speed inspection fail. The probable reason is following：
ons a. Spindle encoder is abnormal.
b. The spindle rotation does not reach steady speed standard. The dynamic
equilibrium function request the difference between the target speed and the
return speed is within 10RPM.
2. When open dynamite equilibrium inspection function, you could also open analysis
platform （or OpenGuide） oscilloscope function.
3. When open dynamite equilibrium adjustment function, you could also open analysis
platform （or OpenGuide） oscilloscope function.

Exclusion 1. To exclude the steady speed inspection failure, you can refer to following method：
method a. Please check whether the spindle is adjusted to steady speed error is less than
10RPM.
b. Please check whether spindle encoder is operating correctly.
c. Please check the spindle would not frequently accelerate or decelerate when
doing dynamic equilibrium function.
2. Choose one of the following options.：
a. Please close analysis platform（or OpenGuide） and open dynamic
equilibrium inspection.
b. Please close dynamic equilibrium inspection.
3. Choose one of the following options.：
a. Please close analysis platform（or OpenGuide） and open dynamic
equilibrium adjustment.
b. Please close dynamic equilibrium adjustment.

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5.4 SPD–001 A, B Encoder Feedback Signal Error

Alarm ID SPD–001 Alarm Title A, B Encoder Feedback Signal Error

Description Axial card detects A, B encoder has feedback signal error.

Possible Cause Only happens when Pr9 parameter axis board type sets as 0 (EMP2). When axis board
type sets as EMP2, axis board internally will automatically detects A, B encoder signal.
If the signal is wrong, or there is a phase A signal but no phase B signal, then this alarm is
issued.

Solution Check servo cable or change axis board.

5.5 SPD–002 Error counter overflows

Alarm ID SPD–002 Alarm Title Error counter overflows

Description Axis card detects encoder feedback overflows.

Possible Cause Only happen when Pr9 parameter axis card type sets as 0(EMP2), 4(PMC4), and
6(SERVO6). When axis card type sets as 0(EMP2), 4(PMC4), and 6(SERVO6), axis card
inside will detects A, B encoder signal. If signal is wrong or input signal is too big, and
this alarm will be issued.

Solution Check servo cable or change axis card.

5.6 SPD–003 Encoder module error

Alarm ID SPD–003 Alarm Title Encoder module error

Description Currently no application.

Possible Cause

Solution

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5.7 SPD–004 NO interrupted index signal

Alarm ID SPD–004 Alarm Title NO interrupted index signal

Description No application currently.

Possible Cause

Solution

5.8 SPD–005 Pulse signal is over rated value

Alarm ID SPD–005 Alarm Title Pulse signal is over rated value

Description The command count send from controller is too much. Software calculate that over
2047 pluses in a interpolation time needs to be send.

Possible Cause 1. Software interpolation time sets too long.

2. Movement speed is too fast.
3. Servo resolution sets too high.
4. Backlash compensation value or pitch compensation value sets too large.
5. Start feedforward compensation function.

Solution 1. Decrease software interpolation time setting (Pr3203), nott recommend to set
lower than 2000.
2. Lower movement speed limit setting. (Pr461~Pr480)
3. Reduce servo resolution. (Driver and Pr61~Pr80)
4. Sets appropriate mechanism compensation time constant. (Pr1401~Pr1420)
5. Reduce or close feedforward compensation function. (Pr581~Pr600)
6. Please contact machine manufacturer.

5.9 SPD–006 Can’t clear index condition

Alarm ID SPD–006 Alarm Title Can’t clear index condition

Description No application currently.

Possible Cause

Solution

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5.10 SPD–009 Driver Alarm

Alarm ID SPD–009 Alarm Title Driver Alarm

Description Driver sends an alarm signal.

Possible Cause Driver alarm is mostly because of external reasons:

For example:
1. Driver temperature is too high.
2. Encoder cable wiring is wrong.
3. Internal parameter setting is wrong.
4. Not matched with servo motor.
5. Driver malfunction.

Solution Please follow driver alarm manual for troubleshooting.

5.11 SPD–017 Spindle Orientation Position check error

Alarm ID SPD–017 Alarm Title Spindle Orientation Position check
error

Description Spindle orientation (C61) triggered and spindle is stopped. Spindle orientation error is
over one degree.

Possible Cause 1. During spindle orientation, inverter module position control mode is not
activated.
2. Bad spindle motor tuning and caused the motor stills under jitter correction state
after finish orientation.
3. Motor feedback signal lose position command.
4. Spindle zero speed check window (Pr901~Pr916) sets too large.

Solution 1. Confirm inverter module’s control mode.

2. Retune the spindle motor.
3. Confirm motor feedback cable's quality, or contact motor supplier to check if the
encoder is abnormal.
4. Reduce zero check window.

Advanced Observe System Data No. 52 when motor operate in the same direction, if the variation
Explanation will increase or decrease by a multiple of Pr1651*Pr1661? If it’s not, it means motor
feedback signal lose position command. Please increase the quality of motor feedback
cable, or contact motor supplier to check if encoder is abnormal.

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5.12 SPD–018 Can’t find spindle orientation index signal

Alarm ID SPD–018 Alarm Title Can’t find spindle orientation index
signal

Description During spindle orientation, can’t find index signal over a certain time.

Possible Cause 1. If system data no. 52 doesn’t change with rotation of motor, it means controller
can’t read motor index signal.
2. If system data no. 52 change with the rotation of motor, it means controller can
read motor index signal, but because spindle rotation speed is not reduced to half
of the rated speed, so it can’t execute orientation.

Solution 1. Please increase quality of motor feedback cable, or contact motor supplier to
check if encoder is abnormal.
2. Please check if belt is loose or gear setting ratio is correct.

5.13 SPD–021 Do tapping when neutral

Alarm ID SPD–021 Alarm Title Do tapping when neutral

Description When spindle switch to neutral, and execute tapping command.

Possible Cause Spindle doesn’t change to the right gear position.

Solution Change spindle’s gear (R24) to 1~3 gear, then execute tapping command.

5.14 SPD–022 Pr1791~ sets as 4. Only support Syntec Inverter Module

Alarm ID SPD–022 Alarm Title Pr1791~ sets as 4. Only support Syntec
Inverter Module

Description When Pr1791~ sets as 4, it has to be used only with Syntec Spindle Motor Module.

Possible Cause Use Yaskawa or other brand’s serial bus driver as spindle.

Solution Change Pr1791~ into 1 or 3.

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5.15 SPD–023 Spindle rotation speed hasn’t reached yet. Please check
parameter setting.
Alarm ID SPD–023 Alarm Title Spindle rotation speed hasn’t reached
yet. Please check parameter setting.

Description After enables spindle rotation speed reach function (Pr1991 not sets as 0), spindle rotation
speed has to reach to user’s setting spindle speed during the check time, or this alarm will
be issued.
(Spindle rotation speed reach check time= Max( 30, 3 * Pr1831 * 1000), it means take
the maximum value between 30 seconds and 3 times of spindle acceleration/
deceleration time.)
• If you want to use Pr1991 spindle rotation speed reach check function, even if it is
inverter spindle, it also needs to trigger spindle clockwise/counter-clockwise
rotation signal C64/C65, R583.x/R584.x to turn the system spindle into rotation
condition.
• Adjust inverter spindle’s rotation speed reach check regulation to be the same
with servo spindle. When Pr1991 is not equals to 0, spindle speed reach conditions
are as following:
Spindle clockwise / counter- Established conditions of spindle
clockwise rotation signal C64/ rotation reach
C65, R583.x/R584.x

On The speed difference between spindle

feedback (Fbk) and speed command
(Cmd) is smaller than speed command
(Cmd) times spindle speed reach check
range’s percentage. (Pr1992 or Pr1993)

ie | Fbk - Cmd | < Cmd * ( Pr1992 or

Pr1993 ) * 0.01

Off Spindle feedback (Fbk) is smaller than

50RPM.

i.e. Fbk < 50 (RPM)

• Note: If spindle clockwise/counter-clockwise rotation signal is off it will also check,

in order to process when spindle clockwise/counter-clockwise rotation signal
status turn from on to off, have to ensure spindle speed has reduce to certain low
speed, and will be identified as spindle speed reached.
• When spindle doesn’t install encoder (Pr1711~ sets as 0), spindle speed reach
conditions are as following:

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Alarm ID SPD–023 Alarm Title Spindle rotation speed hasn’t reached

yet. Please check parameter setting.

Spindle Type Established conditions of spindle rotation

reach

Serial Bus Spindle Directly shows driver’s information if spindle

speed has reached or not.

General Pulse Spindle When S59 bit sets as on, controller will consider
that spindle speed has reached.
If you want to do spindle rotation speed reach
check, send an O bit to TB16IN from driver, and
PLC can gets this information and execute speed
reach check in PLC.

Possible Cause When spindle speed check function enables, spindle speed can’t reach to target speed
during rotation speed check’s set time.
(Spindle rotation speed reach check time= Max( 30, 3 * Pr1831 * 1000), it means take
the maximum value between 30 seconds and 3 times of spindle acceleration/
deceleration time.)

Solution 1. Please confirm spindle rotation speed check function’s related parameter setting
is correct. (Pr1991, Pr1992, Pr1993)
2. Please confirm spindle acceleration/ deceleration speed setting is correct.
(Pr1831~)
3. Please confirm spindle clockwise / counter-clockwise rotation signal C64/C65,
R583.x/R584.x triggered normally.
4. Please confirm spindle works well.
5. Please confirm spindle feedback works well.

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5.16 SPD–024 Fail to do spindle zero speed check

Alarm ID SPD–024 Alarm Title Fail to do spindle zero speed check

Description This alarm will be triggered while a spindle fails to pass zero speed check over 5 seconds
and the feedback speed is not decreasing. The following situations require zero speed
check:
1. For a serial spindles with no servo command, the spindle will enter servo-off
state after passing zero speed check.
2. When exiting the orientation mode, a spindle will do coordinate synchronization
after passing zero speed check.
3. Under circumstances of emergency stop (while C36 is on) or critical alarms, a
spindle will enter servo-off state after passing zero speed check.
Note: The zero speed check window is 3 rpm if the emergency stop or a critical alarm is
triggered, otherwise it is based on Pr901~Pr920 Axis zero speed check window.

Possible Cause 1. Insufficient control performance of spindle motor.

2. Abnormity of spindle motor feedback.
3. Pr901~Pr920 Axis zero speed check window is too narrow. (For Serial Bus Line
especially )

Solution 1. Please re-tune servo drive.

2. Check whether the motor feedback of the spindle is functioned well.
3. Increase Pr901~Pr920 Axis zero speed check window, a setting value within 0.1 to
0.5 degree is recommended.
(The suggested setting value = (0.1~0.5) * spindle resolution/ 360 )

Advanced Check the fluctuation of speed and loading rate of the spindle when it is under constant
Explanation rotating command.
A speed fluctuation beyond Pr901~Pr920 Axis zero speed check window -normally led by
improper servo tuning- would make it fail to pass zero speed check.

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5.17 SPD–025 Please modified resolution related parameters from the

page of serial parameters
Alarm ID SPD–025 Alarm Title Please modified resolution related
parameters from the page of serial
parameters

Description The axis of the Syntec driver can synchronize the resolution related setting.
If the sensor type of controller and driver are the same, the related controller parameters
will be synchronized from the driver.
If the resolution related parameters need to be modified, please modify the parameters in
the page of serial parameters.
The matched condition of sensor type ( single feedback ):
• Driver parameter Pn-911 = 1 ( Rotary ), Pr201~Pr220 Axial sensor type. = 0, 3, 4
• Driver parameter Pn-911 = 2 ( Linear ), Pr201~Pr220 Axial sensor type. = 1, 5
The matched condition of sensor type ( driver dual feedback or semi-closed loop ):
• Driver parameter Pn-931 = 1 ( Rotary ), Pr201~Pr220 Axial sensor type. = 0, 3, 4
• Driver parameter Pn-931 = 2 ( Linear ), Pr201~Pr220 Axial sensor type. = 1, 5
Axial resolution related parameters:
• Pr61~Pr80 Axial encoder resolution
• Pr81~Pr100 Axial encoder scaling factor
Driver resolution related parameters:
• Pn-902 Encoder Resolution
• Pn-922 2nd Encoder Resolution
• Pn-20E Electronic Gear Ratio ( Numerator )
• Pn-210 Electronic Gear Ratio ( Denominator )
Version information:
• This alarm is supported in 10.118.41Q, 10.118.48B, 10.118.49 and later versions.

Possible Cause Modified the resolution related parameters in controller after the resolution
synchronization of the Syntec driver.

Solution 1. Reset the controller.

2. If the resolution related parameters need to be modified, please modify the
parameters in the page of serial parameters. Then restart the controller and the
driver.

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5.18 SPD–026 Spindle orientation offset. Please fix this parameter in

Syntec spindle into zero.
Alarm ID SPD–026 Alarm Title Spindle orientation offset. Please fix this
parameter in Syntec spindle into zero.

Description If the spindle is Syntec serial bus spindle, then the modification of spindle orientation
offset parameter (Pr1751~Pr1756) is invalid.

Possible Cause When controller detects that the spindle is Syntec serial bus, corresponding spindle
orientation offset parameter (Pr1751~Pr1756) set value should be non-zero.

Solution Sets corresponding spindle orientation offset parameter as zero. Press to reset to remove
this alarm.

5.19 SPD–027 This spindle type doesn’t support spindle orientation

function
Alarm ID SPD–027 Alarm Title This spindle type doesn’t support
spindle orientation function

Description This spindle type doesn’t support spindle orientation function.

Possible Cause This spindle type doesn’t support spindle orientation function.

Solution Set Pr1791~ as other spindle types (0~5), which support spindle orientation function.

5.20 SPD–028 This spindle type doesn’t support spindle tapping function
Alarm ID SPD–028 Alarm Title This spindle type doesn’t support
spindle tapping function

Description This spindle type doesn’t support spindle tapping function.

Possible Cause This spindle type doesn’t support spindle tapping function.

Solution Set Pr1791~ as other spindle types (0~5), which support spindle tapping function.

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5.21 SPD–029 This spindle type doesn’t support C axis mode

Alarm ID SPD–029 Alarm Title This spindle type doesn’t support C
axis mode

Description This spindle type doesn’t support C axis mode.

Possible Cause This spindle type doesn’t support C axis mode.

Solution Set Pr1791~ as servo spindle types 1~4, which support C axis mode.

5.22 SPD–030 This product doesn’t support Syntec Spindle

Alarm ID SPD–030 Alarm Title This product doesn’t support Syntec
Spindle

Description This product doesn’t support Syntec Spindle.

Possible Cause This spindle of this controller product doesn’t support Syntec driver.

Solution 1. Please change spindle into other non-Syntec driver.

2. Please contact sales personnel to buy other types of controller.

5.23 SPD–031 The spindle does not support the dual winding switching
function.
Alarm ID SPD–031 Alarm Title The spindle does not support the dual
winding switching function.

Description This spindle type or drive type does not support the dual winding switching function.

Possible Cause 1. This spindle does not support the winding switching function.
2. The driver does not support the winding switching function.

Solution 1. Set R631 and R632 to zero.

2. The spindle uses a Syntec driver.
3. Set Pr1791~ to 2 and 4.
4. Update the drive to version 2.14.0 or above.

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5.24 SPD–032 dual winding switch failed

Alarm ID SPD–032 Alarm Title dual winding switch failed

Description An abnormality occurred during the dual winding switching process.

Possible Cause 1. The state of R631.x is changed during the winding switching.
2. When R632.x is updating, its status is different from R602.x.
3. The winding switching process takes more than five seconds.
4. The drive does not turn on the dual coil parameters switching function.

Solution 1. Switch R631.x to the low speed state. This requirement is removed after
( included ) software version 10.118.85.
2. Switch R632.x to the state to which R602.x belongs.
3. When the above conditions are met, after the spindle stops, press reset to
remove the alarm.

5.25 SPD–033 Y-Delta zero speed start check failed

Alarm ID SPD–033 Alarm Title Y-Delta zero speed start check failed

Description The controller will start the spindle in the high speed coil state.
This alarm is removed after ( included ) software version 10.118.85.

Possible Cause 1. R631.x is in the high speed state when servo-on.

2. Both R631.x and R602.x are in the low speed state when servo-on, but R632.x is in
the high speed state.

Solution 1. Set R631.x to the low speed state.

2. When both R631.x and R602.x are in the low speed state, check that R632.x
should be in the low speed state.

5.26 SPD–036 Drive communication error

Alarm ID SPD–036 Alarm title Drive communication error

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Description At least 2 errors listed below occur for over 10ms totally in communication.
1. Drive response packet not received.
2. Drive response packet CRC error.
3. Drive response packet watchdog error.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.
2. The quality of the communication cable is poor, or there is noise interference.
3. Drive response packet watchdog error.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Check whether the machine is properly grounded, and add a terminal resistor to
the communication port of the end drive.
3. Contact Syntec OEM.

5.27 SPD–037 Inconsistent Resolution Settings

Alarm ID SPD-037 Alarm 标题 【Inconsistent Resolution Settings】

Descriptio The resolutions of the controller and the drive are not set consistently. The settings are considered
n consistent if the following equation is satisfied:
1. Single feedback: Spindle Encoder Resolution (Pr1651~) * Spindle Encoder Scaling Factor
(Pr1661~) = Resolution (Pn-902) * Denominator of Electronic Gear Ratio (Pn-210) /
Numerator of Electronic Gear Ratio (Pn-20E).
2. Dual feedback or Semi-Closed Loop: Spindle Encoder Resolution (Pr1651~) * Spindle
Encoder Scaling Factor (Pr1661~) = 2nd Encoder Resolution (Pn-922) * Denominator of
Electronic Gear Ratio (Pn-210) / Numerator of Electronic Gear Ratio (Pn-20E).

Possible 1. Improper controller parameter settings:

Cause a. Spindle Encoder Resolution.
b. Spindle Encoder Scaling Factor.
2. Improper driver parameter settings:
a. Electronic Gear Ratio.
b. Encoder Resolution.

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Alarm ID SPD-037 Alarm 标题 【Inconsistent Resolution Settings】

Solution 1. Change the controller parameters Pr1651~ and Pr1661~ so that the equation mentioned
above is satisfied.
2. Change the drive parameters so that the equation mentioned above is satisfied:
a. Electronic Gear Ratio: Pn-20E, Pn-210.
b. Encoder Resolution: Pn-902, Pn-922.
3. To clear the alarm,
a. Reset the controller if ONLY the controller parameter(s) is(are) modified.
b. Restart both of the controller and the driver if the driver parameter(s) is(are)
modified.

5.28 SPD–038 Poor contact of communication wire

Alarm ID SPD-038 Alarm title Poor contact of communication
wire

Description Drive response packet is not received for over 10ms in drive communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Contact Syntec OEM.

5.29 SPD–039 The hardware doesn't receive communication packet

Alarm ID SPD–039 Alarm title The hardware doesn't receive
communication packet

Description Drive response packet is not received for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The drive station number does not correspond to the controller parameters
correctly.
2. The communication cable between the controller and the drive is loose.

Spindle Alarm - SPD – 192

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Solution 1. Check whether the drive parameter DIP switch setting corresponds to the
controller parameter (Pr21 ~) correctly.
2. Check the wiring of the communication cable between the controller and the
drive.
3. Contact Syntec OEM.

5.30 SPD–040 The communication packet is disturbed by noise

Alarm ID SPD–040 Alarm title The communication packet is
disturbed by noise

Description Drive response packet is disturbed by noise to generate CRC error for over 10ms in
communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The quality of the communication cable is poor, or there is noise interference.

Solution 1. Check whether the machine is properly grounded.

2. Contact Syntec OEM.

5.31 SPD–041 Driver software misses communication packet

Alarm ID SPD–041 Alarm title Driver software misses
communication packet

Description Drive response packet watchdog is wrong for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason Drive response packet watchdog is wrong

Solution Contact Syntec OEM.

5.32 SPD–042 The drive does not support control parameters switch
Alarm ID SPD–042 Alarm title 【The drive does not support control
parameters switch】

Description The drive does not support control parameters switch but Pr1994 was set 1.

Spindle Alarm - SPD – 193

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Possible Reason It is not a Syntec drive and Pr1994 set 1.

Solution 1. Use the Syntec drive which support control parameters switch.
2. Set Pr1994 to 0.

P.S. Valid version of SPD-042 : Before 10.118.30H, 10.118.32H, 10.118.40L, 10.118.41L, 10.118.47.

5.33 SPD–043 The control parameters switch failed

Alarm ID SPD–043 Alarm title 【The control parameters switch
failed】

Description The drive failed to switch the control parameters.

Possible Reason 1. Enabling the following functions may cause the control parameters switch to
fail. :
a. V/F control
b. Auto tunning
2. Abnormal communication may cause control parameters switch to fail.

Solution 1. Disable the mentioned functions.

2. Please check communication system.

5.34 SPD–044 Spindle is stalled. Please check environment and

parameter setting.
Alarm ID SPD–044 Alarm Title Spindle is stalled. Please check
environment and parameter setting.

Description When the spindle rotation signal is triggered, the spindle speed cannot reach 15% of
user’s setting spindle speed during the stall check time.
( Spindle stall check time= Max( 15, 3 * Pr1831~ * 1000), it means take the maximum
value between 15 seconds and 3 times of spindle acceleration/deceleration time. )
• This alarm only protects servo spindle from stalling.

Possible Cause 1. The mechanism is stuck or loading is too heavy.

2. Insufficient control performance of spindle motor.
3. Abnormity of spindle motor feedback.
4. When the physical encoder is not installed, Pr1711~ ( *Spindle pos. sensor exist or
not ) is 1.

Spindle Alarm - SPD – 194

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Alarm ID SPD–044 Alarm Title Spindle is stalled. Please check

environment and parameter setting.

Solution 1. Please confirm whether the mechanism is stuck or loading is too heavy.
2. Please confirm spindle acceleration/ deceleration speed setting is correct.
(Pr1831~).
3. Please confirm spindle works well.
4. Please re-tune servo drive.
5. If the physical encoder is not installed, set Pr1711~( *Spindle pos. sensor exist or
not ) to 0.

Spindle Alarm - SPD – 195

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6 Syntax Compiler Alarm - COM

Alarm ID COM–001 Alarm Title EOF in comment

Description The symbol "(*" and "*)" must be used in pairs, if the program uses "(*" as the
beginning of the comment, but doesn’t use "*)" at the end of the comment. System
will issue this alarm.

Possible Cause Programming error.

Solution Using symbol "(*" before command and symbol "*)" after command in MACRO.

Alarm ID COM–002 Alarm Title No string ending character

Description In MACRO the string in brackets of PRINT command has no “ string ending character.

Possible Cause MACRO programming error.

Solution Check PRINT command in MACRO.

Alarm ID COM–003 Alarm Title Syntax error

Description MACRO has syntax error when controller interprets it.

Possible Cause 1. MACRO Programming error.

2. Use APP syntax incorrectly in G code macro, for example: G200 X10. APP
"appname".
3. Use APP syntax in M/T code
4. The single line syntax in MACRO program is too complicated to parse

Solution 1. Check MACRO syntax according to line number shown in the alarm.
2. The APP argument must be the first of the G code argument, for example:
G200 APP"appname" X10.
3. M/T code does not support using APP syntax, please rewrite the program.
4. Split calculations to simplify statements.

Alarm ID COM–004 Alarm Title Illegal variable

Description To save in a variable which is not accessible in system.

Possible Cause Variable usage error.

Syntax Compiler Alarm - COM – 196

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Solution Check variable in MACRO and confirm the variable is accessible in system.

Alarm ID COM–005 Alarm Title Expression too complex

Description When MACRO is too complicated.

Possible Cause MACRO programming error.

Solution Check whether MACRO logic is clear and correct.

Alarm ID COM–006 Alarm Title EXIT statement outside loop

statement

Description If EXIT command is not inside loop command, system will issue alarm.

Possible Cause MACRO Programming error.

Solution Check whether EXIT command in MACRO program is used correctly.

Alarm ID COM–007 Alarm Title Repeat loop too deep

Description IF Loop command in MACRO such as REPEAT loop, REPEAT loop, WHILE loop, FOR loop
repeats more than 10 times, system will issue this alarm.

Possible Cause MACRO Programming error.

Solution Modify MACRO program to avoid too many loop commands.

Alarm ID COM–008 Alarm Title absent statement ending character

';'

Description Program doesn’t have ending character";" when MACRO command finishes.

Possible Cause MACRO Programming error.

Solution Check MACRO program to confirm whether it has the ending character.

Unable to render include or excerpt-include. Could not retrieve page.

Alarm ID COM–010 Alarm Title absent right ')'

Syntax Compiler Alarm - COM – 197

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Description In program, symbol “(” and “)” must be used in pairs.

Possible Cause MACRO programming error

Solution Check MACRO program to confirm whether using “(” and “)” symbol is used in pairs.

Alarm ID COM–011 Alarm Title absent right ']'

Description In MACRO program, symbol “[” and “]” must be used in pairs.

Possible Cause MACRO programming error.

Solution Check MACRO program to confirm if “[” and “]” is used in pairs.

Alarm ID COM–012 Alarm Title absent 'FOR' keyword in FOR

statement

Description In MACRO, incorrectly uses TO to define loop condition in FOR loop.

Possible Cause MACRO programming error.

Solution Check MACRO program to confirm TO is correctly used in FOR loop.

Alarm ID COM–013 Alarm Title absent 'DO' keyword in FOR

statement

Description In MACRO, FOR loop uses DO to define Implement task in loop incorrectly.

Possible Cause MACRO programming error.

Solution Check MACRO program to confirm if DO is used correctly in FOR loop.

Alarm ID COM–014 Alarm Title absent 'END_FOR' keyword in FOR

statement

Description In MACRO, END_FOR is not used correctly in FOR loop to finish loop.

Possible Cause MACRO programming error.

Solution Check MACRO program to confirm if END_FOR is correctly used in FOR loop.

Syntax Compiler Alarm - COM – 198

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Alarm ID COM–015 Alarm Title absent 'UNTIL' keyword in REPEAT

statement

Description In MACRO, REPEAT loop uses UNTIL to define loop condition incorrectly.

Possible Cause MACRO programming error

Solution Check MACRO program to confirm if UNTIL is used correctly in REPEAT loop.

Alarm ID COM–016 Alarm Title absent 'END_REPEAT' keyword in

REPEAT statement

Description In MACRO, REPEAT loop doesn’t have END_REPEAT to finish loop.

Possible Cause MACRO programming error.

Solution Check MACRO program to confirm if END_REPEAT is used correctly in REPEAT loop.

Alarm ID COM–017 Alarm Title absent 'DO' keyword in WHILE

statement

Description In MACRO, WHILE loop uses DO to define task incorrectly.

Possible Cause MACRO programming error.

Solution Check MACRO program to confirm if DO is correctly used in WHILE loop.

Alarm ID COM–018 Alarm Title absent 'END_WHILE' keyword in

WHILE statement

Description In MACRO, WHILE loop doesn’t have END_WHILE to finish loop.

Possible Cause MACRO programming error.

Solution Check MACRO program to confirm if END_WHILE is used correctly to end the WHILE loop.

Alarm ID COM–019 Alarm Title absent 'THEN' keyword in IF

statement

Description In MACRO, IF uses THEN to define task incorrectly.

Syntax Compiler Alarm - COM – 199

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Possible Cause MACRO programming error.

Solution Check MACRO program to confirm if END is correctly used in IF loop.

Alarm ID COM–020 Alarm Title absent 'END_IF' or 'ELSE' keyword in

IF statement

Description In MACRO, IF loop doesn’t use ELSE or END_IF correctly.

Possible Cause MACRO programming error.

Solution Check MACRO program, if ELSE or END_IF is used correctly in IF loop.

Alarm ID COM–021 Alarm Title absent 'END_IF' keyword in IF

statement

Description In MACRO, IF loop uses END_IF to finish loop incorrectly.

Possible Cause MACRO programming error.

Solution Check MACRO program, END_IF is correctly used in IF loop.

Alarm ID COM–022 Alarm Title absent 'OF' keyword in CASE

statement

Description In MACRO, OF is used incorrectly in CASE command.

Possible Cause MACRO programming error.

Solution Check MACRO program, if OF is used correctly in CASE command.

Alarm ID COM–023 Alarm Title absent 'END_CASE' or 'ELSE' keyword

in CASE statement

Description In MACRO program, ELSE or END_CASE is used incorrectly in CASE command.

Possible Cause MACRO programming error.

Solution Check MACRO program, if ELSE or END_CASE is used correctly in CASE command.

Syntax Compiler Alarm - COM – 200

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Alarm ID COM–024 Alarm Title absent 'END_CASE' keyword in CASE

statement

Description In MACRO, END_CASE keyword is used incorrectly in CASE command.

Possible Cause MACRO programming error.

Solution Check MACRO program, ensure that END_CASE is used before CASE statement ending.

Unable to render include or excerpt-include. Could not retrieve page.

Alarm ID COM-026 Alarm Title Illegal MOVJ instruction input

Description Illegal MOVJ command input.

Possible Cause MOVJ command format error.

Solution Check if MOVJ command format is correct.

Alarm ID COM-027 Alarm Title Invalid Character

Description Only ASCII characters are acceptable in NC files. Using non-ASCII characters is thus
unacceptable.
Note: Listed below are the special cases in which non-ASCII characters are
considered acceptable:
1. Comment.
2. Arguments of MACRO functions that are of string type.

Possible Cause There are non-ASCII characters in the NC file. Common cases include:
1. Using full width semicolons instead of half width ones.
2. Writing comments without using comment characters.
3. Using full-width spaces instead of half width ones.

Solution Please check the machining program to make sure that only ASCII is used in
comments and macros.
Recommended to check:
1. Make sure that full-width semicolons is not used.
2. Make sure that all the program comments are added with comment syntax.
3. Make sure that full-width space is not used.
Suggested exclusions:
• Confirm the line number of the stopped processing file, delete and re-enter the
processing file of this line on the controller.

Syntax Compiler Alarm - COM – 201

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Alarm ID COM-028 Alarm Title Illegal use of ' / '

Description Incorrectly use single block optional skip function " / ".

Possible Cause MACRO programming error, function syntax or variable calculation is written after " / ".

Solution Check the incorrect line to ensure no function syntax or variable operation is
written after " / ".

6.1 COM–001 EOF in comment

Alarm ID COM–001 Alarm Title EOF in comment

Description The symbol "(*" and "*)" must be used in pairs, if the program uses "(*" as the
beginning of the comment, but doesn’t use "*)" at the end of the comment. System
will issue this alarm.

Possible Cause Programming error.

Solution Using symbol "(*" before command and symbol "*)" after command in MACRO.

6.2 COM–002 No string ending character

Alarm ID COM–002 Alarm Title No string ending character

Description In MACRO the string in brackets of PRINT command has no “ string ending character.

Possible Cause MACRO programming error.

Solution Check PRINT command in MACRO.

6.3 COM–003 Syntax error

Alarm ID COM–003 Alarm Title Syntax error

Description MACRO has syntax error when controller interprets it.

Syntax Compiler Alarm - COM – 202

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Possible Cause 1. MACRO Programming error.

2. Use APP syntax incorrectly in G code macro, for example: G200 X10. APP
"appname".
3. Use APP syntax in M/T code
4. The single line syntax in MACRO program is too complicated to parse

Solution 1. Check MACRO syntax according to line number shown in the alarm.
2. The APP argument must be the first of the G code argument, for example:
G200 APP"appname" X10.
3. M/T code does not support using APP syntax, please rewrite the program.
4. Split calculations to simplify statements.

6.4 COM–004 Illegal variable

Alarm ID COM–004 Alarm Title Illegal variable

Description To save in a variable which is not accessible in system.

Possible Cause Variable usage error.

Solution Check variable in MACRO and confirm the variable is accessible in system.

6.5 COM–005 Expression too complex

Alarm ID COM–005 Alarm Title Expression too complex

Description When MACRO is too complicated.

Possible Cause MACRO programming error.

Solution Check whether MACRO logic is clear and correct.

6.6 COM–006 EXIT statement outside loop statement

Alarm ID COM–006 Alarm Title EXIT statement outside loop
statement

Description If EXIT command is not inside loop command, system will issue alarm.

Possible Cause MACRO Programming error.

Syntax Compiler Alarm - COM – 203

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Solution Check whether EXIT command in MACRO program is used correctly.

6.7 COM–007 Repeat loop too deep

Alarm ID COM–007 Alarm Title Repeat loop too deep

Description IF Loop command in MACRO such as REPEAT loop, REPEAT loop, WHILE loop, FOR loop
repeats more than 10 times, system will issue this alarm.

Possible Cause MACRO Programming error.

Solution Modify MACRO program to avoid too many loop commands.

6.8 COM–008 absent statement ending character ';'

Alarm ID COM–008 Alarm Title absent statement ending character
';'

Description Program doesn’t have ending character";" when MACRO command finishes.

Possible Cause MACRO Programming error.

Solution Check MACRO program to confirm whether it has the ending character.

6.9 COM–009 Wrong assignment character ':='

Alarm ID COM–009 Alarm Title wrong assignment character ':='

Description In MACRO program, if assigning value to variable doesn’t use the correct character ':= '
system will issue alarm.

Possible Cause MACRO programming error.

Solution Check MACRO program, whether value assignment character is correctly used.

6.10 COM–010 absent right ')'

Alarm ID COM–010 Alarm Title absent right ')'

Syntax Compiler Alarm - COM – 204

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Description In program, symbol “(” and “)” must be used in pairs.

Possible Cause MACRO programming error

Solution Check MACRO program to confirm whether using “(” and “)” symbol is used in pairs.

6.11 COM–011 absent right ']'

Alarm ID COM–011 Alarm Title absent right ']'

Description In MACRO program, symbol “[” and “]” must be used in pairs.

Possible Cause MACRO programming error.

Solution Check MACRO program to confirm if “[” and “]” is used in pairs.

6.12 COM–012 absent 'FOR' keyword in FOR statement

Alarm ID COM–012 Alarm Title absent 'FOR' keyword in FOR
statement

Description In MACRO, incorrectly uses TO to define loop condition in FOR loop.

Possible Cause MACRO programming error.

Solution Check MACRO program to confirm TO is correctly used in FOR loop.

6.13 COM–013 absent 'DO' keyword in FOR statement

Alarm ID COM–013 Alarm Title absent 'DO' keyword in FOR
statement

Description In MACRO, FOR loop uses DO to define Implement task in loop incorrectly.

Possible Cause MACRO programming error.

Solution Check MACRO program to confirm if DO is used correctly in FOR loop.

Syntax Compiler Alarm - COM – 205

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6.14 COM–014 absent 'END_FOR' keyword in FOR statement

Alarm ID COM–014 Alarm Title absent 'END_FOR' keyword in FOR
statement

Description In MACRO, END_FOR is not used correctly in FOR loop to finish loop.

Possible Cause MACRO programming error.

Solution Check MACRO program to confirm if END_FOR is correctly used in FOR loop.

6.15 COM–015 absent 'UNTIL' keyword in REPEAT statement

Alarm ID COM–015 Alarm Title absent 'UNTIL' keyword in REPEAT
statement

Description In MACRO, REPEAT loop uses UNTIL to define loop condition incorrectly.

Possible Cause MACRO programming error

Solution Check MACRO program to confirm if UNTIL is used correctly in REPEAT loop.

6.16 COM–016 absent 'END_REPEAT' keyword in REPEAT statement

Alarm ID COM–016 Alarm Title absent 'END_REPEAT' keyword in
REPEAT statement

Description In MACRO, REPEAT loop doesn’t have END_REPEAT to finish loop.

Possible Cause MACRO programming error.

Solution Check MACRO program to confirm if END_REPEAT is used correctly in REPEAT loop.

6.17 COM–017 absent 'DO' keyword in WHILE statement

Alarm ID COM–017 Alarm Title absent 'DO' keyword in WHILE
statement

Description In MACRO, WHILE loop uses DO to define task incorrectly.

Syntax Compiler Alarm - COM – 206

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Possible Cause MACRO programming error.

Solution Check MACRO program to confirm if DO is correctly used in WHILE loop.

6.18 COM–018 absent 'END_WHILE' keyword in WHILE statement

Alarm ID COM–018 Alarm Title absent 'END_WHILE' keyword in
WHILE statement

Description In MACRO, WHILE loop doesn’t have END_WHILE to finish loop.

Possible Cause MACRO programming error.

Solution Check MACRO program to confirm if END_WHILE is used correctly to end the WHILE loop.

6.19 COM–019 absent 'THEN' keyword in IF statement

Alarm ID COM–019 Alarm Title absent 'THEN' keyword in IF
statement

Description In MACRO, IF uses THEN to define task incorrectly.

Possible Cause MACRO programming error.

Solution Check MACRO program to confirm if END is correctly used in IF loop.

6.20 COM–020 absent 'END_IF' or 'ELSE' keyword in IF statement

Alarm ID COM–020 Alarm Title absent 'END_IF' or 'ELSE' keyword in
IF statement

Description In MACRO, IF loop doesn’t use ELSE or END_IF correctly.

Possible Cause MACRO programming error.

Solution Check MACRO program, if ELSE or END_IF is used correctly in IF loop.

Syntax Compiler Alarm - COM – 207

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6.21 COM–021 absent 'END_IF' keyword in IF statement

Alarm ID COM–021 Alarm Title absent 'END_IF' keyword in IF
statement

Description In MACRO, IF loop uses END_IF to finish loop incorrectly.

Possible Cause MACRO programming error.

Solution Check MACRO program, END_IF is correctly used in IF loop.

6.22 COM–022 absent 'OF' keyword in CASE statement

Alarm ID COM–022 Alarm Title absent 'OF' keyword in CASE
statement

Description In MACRO, OF is used incorrectly in CASE command.

Possible Cause MACRO programming error.

Solution Check MACRO program, if OF is used correctly in CASE command.

6.23 COM–023 absent 'END_CASE' or 'ELSE' keyword in CASE statement

Alarm ID COM–023 Alarm Title absent 'END_CASE' or 'ELSE' keyword
in CASE statement

Description In MACRO program, ELSE or END_CASE is used incorrectly in CASE command.

Possible Cause MACRO programming error.

Solution Check MACRO program, if ELSE or END_CASE is used correctly in CASE command.

6.24 COM–024 absent 'END_CASE' keyword in CASE statement

Alarm ID COM–024 Alarm Title absent 'END_CASE' keyword in CASE
statement

Description In MACRO, END_CASE keyword is used incorrectly in CASE command.

Syntax Compiler Alarm - COM – 208

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Possible Cause MACRO programming error.

Solution Check MACRO program, ensure that END_CASE is used before CASE statement ending.

6.25 COM–025 absent ':' or ',' delimiter in CASE statement

Alarm ID COM–025 Alarm Title absent ':' or ',' delimiter in CASE
statement

Description In MACRO program, "；" or "，" is used incorrectly in CASE command.

Possible Cause MACRO programming error.

Solution Check MACRO program, "；" or "，" is used correctly in CASE command, In CASE
statement ending use "；", and in comment use "，".

6.26 COM-026 Illegal MOVJ instruction input

Alarm ID COM-026 Alarm Title Illegal MOVJ instruction input

Description Illegal MOVJ command input.

Possible Cause MOVJ command format error.

Solution Check if MOVJ command format is correct.

6.27 COM-027 Invalid character

Alarm ID COM-027 Alarm Title Invalid Character

Description Only ASCII characters are acceptable in NC files. Using non-ASCII characters is thus
unacceptable.
Note: Listed below are the special cases in which non-ASCII characters are
considered acceptable:
1. Comment.
2. Arguments of MACRO functions that are of string type.

Syntax Compiler Alarm - COM – 209

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Alarm ID COM-027 Alarm Title Invalid Character

Possible Cause There are non-ASCII characters in the NC file. Common cases include:
1. Using full width semicolons instead of half width ones.
2. Writing comments without using comment characters.
3. Using full-width spaces instead of half width ones.

Solution Please check the machining program to make sure that only ASCII is used in
comments and macros.
Recommended to check:
1. Make sure that full-width semicolons is not used.
2. Make sure that all the program comments are added with comment syntax.
3. Make sure that full-width space is not used.
Suggested exclusions:
• Confirm the line number of the stopped processing file, delete and re-enter the
processing file of this line on the controller.

6.28 COM-028 Illegal use of ‘/’

Alarm ID COM-028 Alarm Title Illegal use of ' / '

Description Incorrectly use single block optional skip function " / ".

Possible Cause MACRO programming error, function syntax or variable calculation is written after " / ".

Solution Check the incorrect line to ensure no function syntax or variable operation is
written after " / ".

Syntax Compiler Alarm - COM – 210

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7 Program Execute Error Alarm - COR

Alarm ID COR–001 Alarm title Array Variable is empty
BGND-001

Description Indirect assigned variable number is empty.

i.e. @[#1], if #1 is empty, this alarm will be issued.

Reason Programming error.

Solution Please check the NC program, make sure that indirect assigned variable’s number is not
empty.

Alarm ID COR–002 Alarm title File not exist

BGND-002

Description If the file that the system wants to read does not exist
i.e. use M98 (or G65, G66, and etc.) to call a non existing file.

Reason Programming error.

Solution Check the NC program to make sure the existence of the file.

Alarm ID COR–003 Alarm title Devide by zero error

BGND-003

Description If denominator in division of MACRO is equal to 0

i.e. #1:=(#2/ #3); if #3 equals to zero, system will issue this alarm.

Reason Programming error

Solution Check the NC program to ensure that the denominator is not equal to 0.

Alarm ID COR–004 Alarm title Operation domain error

BGND-004

Description Operation domain error.

Reason Programming error

Program Execute Error Alarm - COR – 211

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Solution Please check the NC program.

Alarm ID COR–005 Alarm title Program loading failure

BGND-005

Description MACRO syntax error.

Reason Programming error.

Solution Please check the NC program.

Alarm ID COR–006 Alarm title Arc not on work plane

BGND-006

Description 1. In clockwise, counter-clockwise arc cutting (G02, G03) syntax, if the vector from
center of circle to starting point doesn’t exist on the arc working surface. i.e.
execute G17 G02 I50. K10. , and system will issue this alarm.
2. In spiral interpolation (G02, G03) syntax, when corresponding to G17, G18, and
G19 three surface conditions, if K, J , and I arguments are not zero, system will
issue this alarm.

Reason Programming error.

Solution Check the NC program to ensure that G02 and G03 are used correctly.

Alarm ID COR–007 Alarm title Arc radius too short

BGND-007

Description In G02 and G03 syntax, if Arc radius is smaller than 10 to the power of minus 10 BLU
(10^-10), system will issue this alarm.

Reason Programming error.

Solution Check the NC program to ensure that the Arc radius of G02 and G03 are used correctly.

Alarm ID COR–008 Alarm title Arc destination not on arc

BGND-008

Program Execute Error Alarm - COR – 212

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Description In G02 and G03 syntax, if the Arc end point coordinate is not on the circle, system will
issue this alarm.
From 8.31 version, adding Pr3807 setting arc final point is not on the check window,
allowing to set window range's error in Pr3807.
When arc end point position’s error is smaller than Pr3807 setting window’s range,
system will auto correct the circle’s center position, and make the end point position to
locate on the circle correctly.
When arc end point position error is bigger than Pr3807 window range setting, system
will issue this alarm.

Reason Programming error.

Solution Check the NC program to ensure that the Arc radius of G02 and G03 are used correctly.

Alarm ID COR–009 Alarm title G65 layers called by Macro too

deep
BGND-009

Description Use G65 to call MACRO program layer more than 12 layers.

Reason Programming error.

Solution Check NC program to ensure that G65 calls MACRO program less than or equal to 12
layers.

Alarm ID COR–010 Alarm title G66 layers called by Macro too

deep
BGND-010

Description Use G66 to call MACRO program layer more than 4 layers.

Reason Programming error.

Solution Check NC program to ensure that G65 calls MACRO program less than or equal to 4
layers.

Alarm ID COR–011 Alarm title Subprogram call too deep

BGND-011

Description Use M98 to call subprogram that has more than 16 layers.

Reason Programming error.

Program Execute Error Alarm - COR – 213

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Solution Check NC program to ensure that M98 calls subprogram that has less than 16 layers.

Alarm ID COR–012 Alarm title G66 mode not cancel by G67

BGND-012

Description G66 and G67 need to be used in pairs, when numbers of G67 is more than G66 in one NC
program, this alarm will be issued.

Reason Programming error.

Solution Check NC program to ensure that G66 and G67 are used in pairs

Alarm ID COR–013 Alarm title G65, G66 must be at the end of the
block
BGND-013

Description G65 and G66 are MACRO, so in one same block the program on the right hand side of G65
and G66 will be processed as G65 and G66's arguments. So in one same block, if there is
other G code command please write them in the left hand side of G65 and G66.
In one same block, if the right hand side of G65 and G66 has G code or M code, system
will issue this alarm.

Reason Programming error.

Solution Please check the NC program.

Alarm ID COR–014 Alarm title Absent program number

BGND-014

Description The right hand side of G65 and G66 doesn’t have P argument to specify program
number.

Reason Programming error.

Solution Please check the NC program to ensure G65 and G66 use P argument to specify
program number.

Alarm ID COR–015 Alarm title Too many M code

BGND-015

Description There are more than 3 M codes in a single block.

Program Execute Error Alarm - COR – 214

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CNC Alarm Manual.

Reason Programming error.

Solution Please check the NC program to ensure that there are equal or less than 3 M codes in a single
block

Alarm ID COR–016 Alarm title Illegal variable access

BGND-016

Descriptio Attempted to access a variable that does not exist.

n

Reason 1. Programming error.

2. Illegal access to # or @ variable.
3. The parameter of SYSDATA function is out of system data range.
4. The controller does not support the status variable which DRVDATA is to read.
5. The program that attempts to access AR or MAR variables does NOT lie within the scope of
App Macros.
6. The AR or MAR variables to access do NOT lie within the range defined by the App.
7. Non-integer numbers are used to specify the addresses of AR or MAR variables. ONLY
integers are acceptable.
8. The background computing program executed an unsupported instruction.

Solution 1. Make sure the accessing variable exists.

2. Make sure the variable to read is readable.
3. Make sure the variable to write is writable.
4. Make sure the variable which DRVDATA is to read can be found on the "Controller Axis
Info." page.
5. Make sure the AR and the MAR variables are accessed ONLY in App Macros.
6. Make sure the AR and the MAR variables to access lie within the range defined by the App.
7. Make sure only integers are used to specify the addresses of AR or MAR variables.
8. Make sure that no unsupported instructions are used in the background computing
program.

Alarm ID COR–017 Alarm title Label not found

BGND-017

Description Cannot find out corresponding serial number N in GOTO command.

Reason Programming error.

Solution Please check the NC program.

Alarm ID COR–018 Alarm title Line number not found

BGND-018

Program Execute Error Alarm - COR – 215

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Description Input line number is incorrect.

Reason 1. When Pr3851 sets as 888800, input breakpoint’s line number exceeds NC
program’s maximum line number.
2. When Pr3851 sets as 999900, input breakpoint’s line number exceeds NC
program’s maximum line number.
3. When Pr3851 sets as 999901, input breakpoint’s line number exceeds NC
program’s maximum line number or positioning command line number cannot
be found after scanning through entire NC program.
4. When M99 Q_ sub-program returns to the line number which is assigned by
main program, the line number Q_ assigned is over main program’s maximum
line number.

Solution 1. Input the correct program line number.

2. When Pr3851 sets as 999901, modify NC program by inserting positioning
command after initial assigned breakpoint.

Alarm ID COR–019 Alarm title sub-program has no M99

BGND-019

Description When main program calls sub-procedure, if sub-program finish executing and need to
return the main program, there is no M99.

Reason Programming error.

Solution Write in M99 when sub-program finish executing and return the main program.

Alarm ID COR–020 Alarm title Too many G code

BGND-020

Description There are more than 10 G codes in a single block.

Reason Programming error.

Solution Breakdown that single block which has over 10 G codes into single blocks that has less
than 10 G codes.

Alarm ID COR–021 Alarm title Too many (I,J,K) triples

BGND-021

Description Repeat too much I, J, and K command in the same block.

Program Execute Error Alarm - COR – 216

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Reason Programming error.

Solution Please check the NC program.

Alarm ID COR–022 Alarm title Use undefined workpiece

coordinate
BGND-022

Description Use an undefined G54 coordinate system.

Reason Programming error.

Solution Use the correct G54 coordinate system.

Alarm ID COR-023 Alarm Title Semantic error

BGND-023

Description 1. When using G code, different G code can input different argument
(P_, L_, R_, and etc.), if argument setting is wrong, and system will issue this
alarm.
2. The argument of macro function is wrong.

Reason Programming error.

Solution Check the NC program to ensure the argument is used correctly by referring the
manual.

Alarm ID COR–024 Alarm title Invalid arc radius value

BGND-024

Description When executing G02, G03, appointed Arc end point and given radius is contradicted,
which the given radius cannot meet appointing Arc end point.
i.e. G91 G03 X1500 Y4000 R2000.

Reason Programming error.

Solution Check the program and recalculate.

Alarm ID COR–025 Alarm title Macro stack is overflow or STKTOP[ ]

argument error
BGND-025

Program Execute Error Alarm - COR – 217

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Description 1. STACK can store maximum 4095 values. If stored value exceeding the maximum
number, controller issue this alarm.
2. In STKTOP[n], n is started from 0, if the value of n is bigger than the value storing in
stack-1, controller issue this alarm

Reason 1. Too much value store in STACK.

2. STKTOP[] arguments exceeds the value storing in STACK.

Solution 1.Stack is full, do not use store command anymore.

2. Input a reasonable argument in STKTOP[].

Alarm ID COR–026 Alarm title macro stack is empty

BGND-026

Description Empty stack still want to pop value, system issue this alarm.

Reason The numbers of Push commands and Pop commands are not the same.

Solution Check the program to ensure that the number of Push commands is the same with that
of Pop commands.

Alarm ID COR–027 Alarm title Invalid macro arguments

BGND-027

Description Macro issue self-defined alarm.

Possible Cause Once Macro determines the self-defined alarm error condition is meet, NC program will
be stopped and alarm will appear.

Solution According to the display content of alarm to find out the error.

Alarm ID COR–028 Alarm title System program error, can’t

normally machining.
BGND-028

Description Use Quiet Mode in MACRO, but can't leave Quiet Mode when program finished.

Reason Programming error.

Solution Please check the NC program.

Program Execute Error Alarm - COR – 218

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Alarm ID COR–029 Alarm title Tool length offset change at arc

BGND-029

Description G43, G44, G49 only receive linear interpolation command in the next block.

Possible Cause Programming error.

Solution Please check the NC program.

Alarm ID COR-030 Alarm Title Cutting speed command is 0

BGND-030

Description When execute cutting command, given F code argument is zero.

Possible Cause Programming error.

Solution Check the NC program to ensure the argument of F code shall not be 0.

Alarm ID COR–031 Alarm title Radius compensation cancel at arc

BGND-031

Description G40 only receives linear interpolation command in the next block

Possible Cause Programming error.

Solution Please check the NC program.

Alarm ID COR–032 Alarm title Radius compensation activate at

arc
BGND-032

Description G41,G42 only receive linear interpolation command in the next block.

Reason Programming error.

Solution Please check the NC program.

Alarm ID COR–033 Alarm title Improper use of A, R, or C command

BGND-033

Program Execute Error Alarm - COR – 219

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Description Timing of using A, R, or C command is incompatible with the specification.

Reason Programming error.

Solution Check NC program to confirm that if the blocks are compatible with specifications

Alarm ID COR–034 Alarm title Command syntax has conflict

BGND-034

Description No application currently.

Reason

Solution

Alarm ID COR–035 Alarm title Corner is too small can’t insert round corner chamfer
BGND-035

Description Angel between blocks, which to be inserted round corner or chamfer is too small so system can’t
calculate it.

Reason Programming error.

Solution 1. Check NC program to confirm that whether the block is compatible with specifications.
2. Check and confirm the working plane and round corner plane are the same.

Alarm ID COR–036 Alarm title Inappropriate A angle command

BGND-036

Description A is valid only in linear interpolation of single block.

Reason Programming error.

Solution Check NC program to confirm that whether A angle command is compatible with
specifications

Alarm ID COR–037 Alarm title Chamfer value bigger than

displacement
BGND-037

Program Execute Error Alarm - COR – 220

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Description Chamfer value is bigger than pre-block and post-block length, so system can’t calculate
it.

Reason Programming errors.

Solution 1. Check NC program to confirm that whether inserted value of chamfer is

compatible with specifications.
2. Check to confirm whether C value is compatible with specification.

Alarm ID COR–038 Alarm title Incorrect block jump’s switch

number.
BGND-038

Description Incorrect block jump switch number.

i.e. / 2 G00 X100. ; If assigned number is bigger than 9 or equals to 0, system will issue this
alarm.

Reason Block jump switch number is 0 or bigger than 9.

Solution Check the NC program, and confirm block jump switch number is between 1 and 9.

Alarm ID COR–039 Alarm title Measure function can’t start tool radius compensation
BGND-039

Description Measure function can’t start tool radius compensation.

Reason Measure function related instruction (i.e., G31, G31.10, G31.11) is executed after tool
compensation command.

Solution Confirm there is no measure function related command is executed after tool compensation
command.

Alarm ID COR–040 Alarm title Block end point exceed software

stroke limit
BGND-040

Description The machine coordinate in the program exceeds the software stroke limit.

Reason Programing error.

Solution Check the NC program, and correct coordinate position.

Program Execute Error Alarm - COR – 221

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Alarm ID COR–041 Alarm title GOTO label must be integer

BGND-041

Description The input GOTO label is not an integer.

i.e. GOTO 1 Correct
GOTO 1. Wrong
N1; Correct
N1.; Wrong

Reason Programming error.

Solution Check the NC program, and input integer in GOTO argument.

Alarm ID COR–042 Alarm title Logic operand is non-integer or

empty
BGND-042

Description Logic operand must be non-integer or empty.

Reason Logic operand has floating point.

i.e. #1=1.5And3. System will issue this alarm.

Solution Please check NC program. Confirm logic operand is integer or empty.

Alarm ID COR–043 Alarm title ASIN, ACOS operand must between

±1.0
BGND-043

Description ASIN() and ACOS() operand is not between -1.0 and 1.0.

Reason Programming error.

Solution Check the NC program.

Alarm ID COR–044 Alarm title SQRT operand should not be

negative
BGND-044

Description The square root of a negative value will be imaginary number, but the controller does
not provide imaginary number function.

Program Execute Error Alarm - COR – 222

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Reason Programming error.

Solution Check the NC program; enter a positive value in SQRT operand.

Alarm ID COR–045 Alarm title L address should be integer

BGND-045

Description The L address is not an integer.

Reason Programming error.

Solution Check the NC program, and use integer in L address.

Alarm ID COR–046 Alarm title O address should be integer

BGND-046

Description The O address is not an integer.

Reason Programming error.

Solution Check the NC program, and use integer in O address.

Alarm ID COR–047 Alarm title M address should be integer

BGND-047

Description The M address is not an integer.

Reason Programming error.

Solution Check the NC program, and use integer in M address.

Alarm ID COR–048 Alarm title Spindle speed S should be integer

BGND-048

Description The spindle speed S is not an integer.

Reason Programming error.

Solution Check the NC program, and use integer in the spindle speed S.

Program Execute Error Alarm - COR – 223

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Alarm ID COR–049 Alarm title Tool length compensation H should

be integer
BGND-049

Description Tool length compensation H is not an integer.

Reason Programming error.

Solution Please check the NC program, and use integer in tool length compensation H.

Alarm ID COR–050 Alarm title Tool radius compensation D should

be integer
BGND-050

Description Tool radius compensation D is not an integer.

Reason Programming error.

Solution Please check the NC program, and use integer in tool radius compensation.

Alarm ID COR–051 Alarm title Tool number T should be integer

BGND-051

Description Tool number T is not an integer.

Reason Programming error.

Solution Please check the NC program, and use tool number T in integer.

Alarm ID COR–052 Alarm title Sub-program number, P, should be

integer
BGND-052

Description Sub-program number P is not an integer.

Reason Programming error.

Solution Please check the NC program, and use the sub-program number P in integer.

Alarm ID COR–053 Alarm title Repeat count L should be integer

BGND-053

Program Execute Error Alarm - COR – 224

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Description Repeat count L is not an integer.

Reason Programming error.

Solution Please check the NC program, and use the repeat count L in integer.

Alarm ID COR–054 Alarm title Incompatible data type

BGND-054

Description Data format is incompatible with controller specifications.

Reason NC program is not compatible with the SYNTEC controller.

Solution Make sure that the NC program data format is compatible with Syntec controller
specifications.

Alarm ID COR–055 Alarm title Tool length compensation H out of range

BGND-055

Description The tool length compensation H exceeds the range of tool number.

Reason Programming error.

Solution Make sure that the tool length compensation H, is in the range of tool number.

Alarm ID COR–056 Alarm title G10 table index P is out of range

BGND-056

Description G10’s format is G10 L_ P_ R_; Different number L will correspond to different number P.

i.e. L10 corresponding number P is tool number. Input P1000 means the 1000th tool. If
that tool number doesn’t exist, and controller will issue this alarm.

Reason Programming error.

Solution Confirm G10 data table address number P is in reasonable range.

Alarm ID COR–057 Alarm title Tool radius D out of range

BGND-057

Program Execute Error Alarm - COR – 225

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Description The tool radius number D exceeds the range of tool number.

Reason Programming error.

Solution Make sure that the tool radius number D is in the range of tool number.

Alarm ID COR–058 Alarm title Tool nose compensation D is out of

range
BGND-058

Description The tool nose compensation D exceeds the range of tool number.

Reason Program error.

Solution Make sure that the tool radius compensation D is in the range of tool number.

Alarm ID COR–059 Alarm title Subprogram Call H must be integer

BGND-059

Description Subprogram call H is not an integer.

Reason Program error.

Solution Confirm the subprogram call H is an integer.

Alarm ID COR–060 Alarm title M99 return number P must integer

BGND-060

Description The M99 return sequence number P is not an integer.

Reason Program error.

Solution Confirm the M99 return sequence number P is an integer.

Alarm ID COR–061 Alarm title Workpiece number is out of range

BGND-061

Description The number of work pieces exceeds the allowable range of the controller.

Reason Program error.

Program Execute Error Alarm - COR – 226

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Solution Make sure the number of work pieces is in the allowed range of the controller.

Alarm ID COR–062 Alarm title Dwell skip source Q must be integer

BGND-062

Description Dwell skip source Q is not an integer.

Reason Program error.

Solution Change the dwell skip source Q into an integer.

Alarm ID COR–063 Alarm title Dwell skip source Q out of range

BGND-063

Description Dwell skip source Q exceeds the allowed range.

Reason Program error.

Solution Make sure the dwell skip source Q is in the allowed range.

Alarm ID COR–064 Alarm title Invalid P address

BGND-064

Description Invalid P address.

Reason 1. Address P is less than 0.

2. Address P is not integer.
3. Address P is out of range.

Solution 1. Make sure address P is greater or equal to 0.

2. Make sure address P is integer.
3. Make sure address P is within the range.

Alarm ID COR–065 Alarm title ,A command format error

BGND-065

Description In NC program ,A command's format is wrong.

Reason Programming error.

Program Execute Error Alarm - COR – 227

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Solution Please confirm ,A command format is one of the followings:

1. In the same block command as ,A, Moving instruction only includes one of x axis
or z axis. i.e. G01 X10. ,A30.
2. Use ,A advanced function in two separate line. The first line will assign ,A angle,
and the second line will assign X, Z and ,A at the same time.
i.e.
G01 ,A30.
G01 X0. Z50. ,A45

Alarm ID COR–066 Alarm title Inc. axis command and abs. axis
command conflict
BGND-066

Description Both G91 and G90 are in the same line.

Reason Programming error.

Solution Decide to use incremental or absolute command in one line, and enter the correct
command.

Alarm ID COR–067 Alarm title Arc center vector and radius conflict
BGND-067

Description The arc end point is not on the arc created by the arc starting point and the specify
center.

Reason Programming error.

Solution Please check the NC program.

Alarm ID COR–068 Alarm title Quiet Mode not support imperial

Metric switch command
BGND-068

Description The single block command in Quiet mode operation cannot switch Metric/ imperial unit.

Reason Programming error.

Solution Please check the NC program.

Program Execute Error Alarm - COR – 228

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Alarm ID COR–069 Alarm title Round corner and chamfer cmd.

conflict
BGND-069

Description Chamfer command and round corner command are in the same line.

Reason Program error.

Solution Do not let chamfer command and round corner command exist in the same line.

Alarm ID COR–070 Alarm title Invalid G Code

BGND-070

Description Enter incorrect G code to controller.

Reason Program error.

Solution Enter the valid G-code.

Alarm ID COR–071 Alarm title No main program name assigned

BGND-071

Description The name of main program is not specified.

Reason The NC program is not loaded.

Solution Specify the name of main program.

Alarm ID COR–072 Alarm title Threading command exceeds max.

cutting speed
BGND-072

Description Threading command exceeds the maximum cutting speed.

Reason Program error.

Solution Decrease the cutting speed of threading.

Alarm ID COR–073 Alarm title Tapping command exceed max.

cutting speed
BGND-073

Program Execute Error Alarm - COR – 229

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Description Tapping command speed exceeds the maximum cutting speed.

Reason Program error.

Solution Decrease the cutting speed of tapping.

Alarm ID COR–074 Alarm title Tool radius too big, path overcut
BGND-074

Description 1. During machining notch, the notch width is smaller than two times of tool radius.
2. During machining trapezoidal, the height of trapezoidal is less than two times of
tool radius.

Reason Tool compensation causes path overcut.

Solution Please check the NC program, and decide whether this part of the machining should
cancels tool radius compensation.

Alarm ID COR–075 Alarm title Exact stop wait timeout

BGND-075

Description After 2 seconds after sending Exact stop (G09/G61) command, the difference between
feedback and command exceeds allowable value (G01 is determined by Pr421~; G00 is
determined by Pr481~).

Reason Servo vibration.

Solution 1. Servo tuning.

2. Modify parameters Pr421~ or Pr481~.

Alarm ID COR–076 Alarm title G04 dwell time cannot be negative

BGND-076

Description Input value of dwell time G04 is negative.

Reason Program error.

Solution Check the NC program, and enter a positive or zero value in G04 argument.

Program Execute Error Alarm - COR – 230

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Alarm ID COR-077 Alarm Title NURBS curve format is wrong

BGND-077

Description G6.2 format is wrong.

Reason Input argument P, K, R is against allowable format.

Solution Refer the program manual to correct the command syntax.

Alarm ID COR-078 Alarm Title NURBS curve system memory insufficient

BGND-078

Description NURBS curve memory is insufficient.

Reason System processing defective.

Solution Contact OEM Syntec.

Alarm ID COR-079 Alarm Title Number of Nurbs curve nodes more than the upper limit
BGND-079

Description NURBS curve control point is over limit.

Reason NC file G6.2 curve is too long and cause using too many control point.

Solution Re-generate the CAM, and restrict the number of curve nodes less than 400.

Alarm ID COR-080 Alarm Title Threading pitch is negative

BGND-080

Description Threading pitch distance can’t be negative value.

Reason Threading pitch distance setting error.

Solution Check and correct the configured threading pitch to be positive value.

Program Execute Error Alarm - COR – 231

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Alarm ID COR-08 Alarm Title Use arc interpolation under tool offset function. Arc command
1 doesn’t use assigned angle.
BGND-0
81

Description In tool offset function (G45~G48), G02 and G03 can only be 90 degree or 270 degree.

Reason In NC program’s tool offset function (G45~G48) block, all arc interpolation angle can only be 90
degree or 270 degree.

Solution Check if G45~G48 is 90 or 270 degree when using them in the arc interpolation (G02/G03). Note,
IJK to specify circle center shall be used.

Alarm ID COR-082 Alarm Title Tool compensation function and tool offset function can’t
use at the same time
BGND-082

Description Can’t use tool offset function (G45~G47) and tool compensation function (G41, G42) or tool radius
compensation at the same time.

Reason NC program edit error.

Solution Check NC program, and confirm tool offset function (G45~G47) and tool compensation function
(G41, G42) are not used at the same time.

Alarm ID COR-0 Alarm Title When pull tool back to pause point, and move axis position
83 manually.
BGND-
083

Description Before pull tool back to pause point, press stop and manually move tool.

Reason Operation error.

Solution Please wait until tool is pulled exactly back to pause point, then execute the manual position
movement.

Alarm ID COR-084 Alarm Title P Argument unassigned when using

the rapid drilling
BGND-084

Description When using rapid drilling function, must set P argument (bottom hole dwell time), or
system will issue this alarm.

Program Execute Error Alarm - COR – 232

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Alarm ID COR-084 Alarm Title P Argument unassigned when using

the rapid drilling
BGND-084

Reason Programming error.

Solution Check the NC program to ensure the P Argument is assigned when using the G code of
rapid drilling.

Alarm ID COR-085 Alarm Title F Argument unassigned in Inverse

Time Feed mode
BGND-085

Description Under Inverse Time Feed mode, if F argument is not assigned in command line and
system will issue this alarm.

Reason Programming error.

Solution Check the NC program to ensure there is F command is given following in each line
after Inverse Time Feed mode.

Alarm ID COR-086 Alarm Title R and I arguments unassigned in G10

L1501 mode
BGND-086

Description G10 L1501 argument only has argument R or argument I.

Reason Programming error.

Solution Check the NC program to ensure the R and I arguments are not used independently.

Alarm ID COR-087 Alarm Title P and Q arguments must be different

in G10 L1501 mode
BGND-087

Description P and Q argument in G10 L1501 mode setting are the same.

Reason Programming error.

Solution Please check program, and confirm P and Q argument in G10 L1501 mode aren’t the
same.

Program Execute Error Alarm - COR – 233

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Alarm ID COR-088 Alarm Title No time-axis command after the I

argument in G10 L1501 mode
BGND-088

Description In spring machine dedicated machine's motion plan, if use I argument in G10 L1501,
before the next G10 L1502 command, user can’t command P argument axis number (time
axis) in G1 0L1501.

Reason Programming error.

Solution Check the NC program.

Alarm ID COR-089 Alarm Title Main axis must be

increment command in G10L1501
BGND-089
mode

Description G10 L1501 mode spindle must be incremental command.

Reason Programming error.

Solution Under G10 L1501 mode, confirm the command which sends to spindle is incremental
command.

Alarm ID COR-090 Alarm Title C-axis zero-speed check failed in

G12.1 mode
BGND-090

Description When start to switch polar coordinate, C axis must be totally stop.

Reason When C axis uses as spindle, but spindle not yet stop rotating.

Solution Switch the spindle to C-axis mode before activating polar coordinate.

Alarm ID COR-091 Alarm Title Main axis synchronization – basic

main axis number error
BGND-091

Description When using spindle synchronous function G114.1, Pr4021, Pr4023, Pr4025 can’t be zero.

Reason Parameter setting error.

Solution Check if values of Pr4021/Pr4023/Pr4025 are correct.

Program Execute Error Alarm - COR – 234

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Alarm ID COR-092 Alarm Title Main axis synchronization –

synchronization main axis number
BGND-092
error

Description When using spindle synchronous function G114.1, Pr4022, Pr4024, Pr4026 can’t be zero.

Reason Parameter setting error.

Solution Check if values of Pr4022/Pr4024/Pr4026 are correct.

Alarm ID COR-093 Alarm Title Main axis synchronization – spindle

type error
BGND-093

Description When using spindle synchronous and Superimposition function, setting wrong spindle
motor type.

Reason Parameter setting error.

Solution Check 1791~Pr1800 to set correct spindle configurations by referring to HELP.

Alarm ID COR-094 Alarm Title Under spindle load rigid tapping

spindle rotation speed exceed
BGND-094

Description When using spindle load function to do rigid tapping, tool axis must synchronize with
offset axis speed, and then do end surface taping according to user setting tapping speed.
If tool axis speed is over spindle rotation speed maximum value, and system will issue this
alarm.

Reason Command is over range that mechanical can bear.

Solution 1. Reduce the rotation speed (tapping speed) of tool axis.

2. Reduce the rotation speed of workpiece axis.

Alarm ID COR-095 Alarm Title In polygon cutting function, basic

spindle rotation speed ratio is wrong
BGND-095

Description When using polygon cutting G51.2 function, basic spindle rotation speed ratio (P
argument) must be bigger than zero.

Reason Programming error.

Program Execute Error Alarm - COR – 235

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Alarm ID COR-095 Alarm Title In polygon cutting function, basic

spindle rotation speed ratio is wrong
BGND-095

Solution Check the value of P argument in G51.2.

Alarm ID COR-096 Alarm Title In polygon cutting function,

synchronous spindle rotation speed
BGND-096
ratio is wrong

Description When using polygon cutting G51.2 function, basic spindle rotation speed ratio (Q
argument) must be bigger than zero.

Reason Programming error.

Solution Check the value of Q argument in G51.2.

Alarm ID COR-097 Alarm Title Axis coupling function ON or OFF

failed
BGND-097

Description Axis coupling function ON or OFF failed.

Reason Too much axis coupling groups is used.

Solution Check if the number of axis coupling groups is more than 16 (including the number of
axis coupling group configured in parameter).

Alarm ID COR-098 Alarm Title Parameter learning argument

error
BGND-098

Description When using learning function, if argument (P, Q, R, K) setting is wrong, system will issue
this alarm.

Reason Programming error.

Solution Check the NC program to ensure the arguments are in compliance with specifications.

P.S. Valid version of COR-336 : before 10.118.60J、10.118.66D、10.118.69 (included).

Program Execute Error Alarm - COR – 236

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Alarm ID COR-099 Alarm Title Tapping learning condition is not

matched
BGND-099

Description Condition of tapping learning function is not matched

Reason When activating tapping learning function, if tapping condition (tapping depth, R point
height, feedrate, rotation speed, and etc.) is different, it can’t apply to same learning
data. If force different tapping condition to use same learning data, it may misuse
learning data, and cause tapping error or even tool break.

Solution Check tapping instruction in tapping learning function, and confirm all tapping
instruction arguments are the same.

P.S. Valid version of COR-336 : before 10.118.60J、10.118.66D、10.118.69 (included).

Alarm ID COR-100 Alarm Title Unsupported G code command or

option software is not activated
BGND-100

Description Different controllers will have correspond G code, but not all G code can use.

Reason 1. This controller type may not support this G code command.
2. This controller type will not support serial bus spindle (C-Type) to use lathe G21,
G33, G34, G78 commands.
3. This controller type will not support serial bus spindle (A-Type) to use lathe G32,
G73, G76, G92 commands.
4. This controller type can support this G code command, but the option software
function has not been purchased, which makes the G code unusable.
5. Loader path and Woodworking label path only support part of G codes:
G00, G01, G02, G03, G04, G04.1, G09, G10, G17, G18, G19, G22, G23, G31, G52, G53,
G54, G55, G56, G57, G58, G59, G59.x, G90, G91, G92.
6. The setting of Pr3802 is incorrect. This controller type does not support the G62
command.

Solution 1-4. Please contact administrator.

5. Do not use Loader path and Woodworking label path to do process operation.
6. Set Pr3802 to 0.

Alarm ID COR-101 Alarm Title Under Spindle synchronization – thread pitches of two
spindle is inconsistent
BGND-101

Description When using spindle synchronize, if basic spindle and synchronous spindle pitch setting are
different and will cause synchronous abnormal condition. And will issue this alarm for
protection.

Program Execute Error Alarm - COR – 237

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Alarm ID COR-101 Alarm Title Under Spindle synchronization – thread pitches of two
spindle is inconsistent
BGND-101

Possible Parameter setting error.

Cause

Solution Check the spindle used in Pr161~180 to ensure the parameter configurations are the same.

Alarm ID COR-102 Alarm Title Under Spindle synchronization –

synchronization command duplicated or
BGND-102
conflicted

Description When spindle synchronizing, repeat G51.2, G114.1 or G114.3 commands.

Possible Cause Haven’t use G113 to cancel G114.1 and G114.3, or use G50.2 to cancel G51.2, and again set
a repeated G114.1, G114.3 or G51.2 commands.

Solution Cancel the G114.1 and G114.3 mode with G113, or cancel G51.2 mode with G50.2. Then
execute the G114.1/G114.3/G51.2 commands to avoid the angle difference for repeated
machining.

Alarm ID COR-103 Alarm Title Invalid precision channel setting

BGND-103

Description Invalid precision channel setting.

Possible Cause Using G64, G62P_ or G120.1 P_Q_ to choose invalid precision channel.
Currently can only choose:
1. G64、G62 P0~P9、G62/G64 P21～P23
2. G120.1 P0、G120.1 P1 Q1 ~ G120.1 P3 Q3

Solution To select precision channel with the G64/G62 P_ or G120.1 P_ Q_.

Check the NC program to ensure if any non-existing precision channel is selected.

Alarm ID COR-104 Alarm Title Virtual axis function enabling failed

BGND-104

Description The virtual axis function failed to be functioned.

Program Execute Error Alarm - COR – 238

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Alarm ID COR-104 Alarm Title Virtual axis function enabling failed

BGND-104

Possible Cause 1. The P and Q arguments in G10 L800 P_ Q_ or G10 L801 P_ Q_ are set incorrectly.
a. No P, Q arguments.
b. The P argument is set incorrectly and the value is invalid.
c. The Q argument is set incorrectly, the value is invalid; or the
corresponding axis is not set to the axis of the parameter table that has
been turned on.
2. In the same machining, G10 L800 and G10 L801 appear at the same time.
3. The robot does not support the virtual axis function.

Solution 1. Check the virtual axis commands to ensure the P and Q Arguments are
configured.
2. Check the virtual axis commands to ensure the P Argument shall be within
100~999 and the Q Argument shall be within 1~16 (axis number) or 100~999 (axis
name).
3. Check the axial direction (Q Argument) mapped with the virtual axis to ensure the
parameter table is configured to the enabled axial direction.
4. Check if the G10 L800 and G10 L801 shall not be existent in the same NC program.

Alarm ID COR-105 Alarm Title Axial coupling configuration error

BGND-105

Description The axis coupling function is set incorrectly.

Possible In G10 L900 P_ Q_ R_, the P and Q arguments are set incorrectly.
Cause

Solution 1. Check the name or number of coupling axis is mapped to ensure the axial direction is
enabled.
2. Chedk the specified coupling axis is not assigned to inclined axes control.
3. Check the specified coupling axis is not assigned to indexing axis.

Program Execute Error Alarm - COR – 239

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Alarm ID COR-106 Alarm Title Prohibit to use G5.1 in G61/G63/

G63.2 mode
BGND-106

Description 1. G5.1 path smoothing.

In G61, G63, G63.2 mode, it is forbidden to use G5.1 smoothing function, otherwise
the system will issue an alarm; If G61, G63, G63.2 are enabled in G5.1 mode, the
system will stop the smoothing function until it jumps out of G61, G63, G63.2
mode and then activate again.
2. G05 High Precision Contour Control.
a. 10.116.16J previous version, in G61, G63, G63.2 mode, it is forbidden to use
G05 High Precision Contour Control function, otherwise the system will
issue an alarm;
If G61, G63, G63.2 is enabled in G05 mode, no alarm will be issued, but
the High Precision Contour Control function is disabled, It is necessary to
command G05 again to activate.
b. above 10.116.16K versions, no alarm will be issued, and the G05 High
Precision Contour Control function will be disabled, and can be valid after
G61, G63 and G63.2.

Possible Cause The cutting mode setting in the NC program is incorrect.

Solution 1. Do not mix use G5.1 path smoothing with G61/G63/G63.2 functions.
2. In the version before 10.116.16J (included), do not mix use the G05 High Precision
Contour Control with the G61/G63/G63.2 functions.

Alarm ID COR-107 Alarm Title G5.1/G05 command format error

BGND-107

Description The G5.1 and G05 commands are in the wrong format.

Possible Cause 1. The format of the G5.1 path smoothing command in the NC program is incorrect.
2. The G05 high-precision cutting mode command format in the NC program is
incorrect.

Program Execute Error Alarm - COR – 240

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Alarm ID COR-107 Alarm Title G5.1/G05 command format error

BGND-107

Solution Confirm the following command formats are correct not have these error:
1. G5.1
a. Q argument: None, more than 2, or less than 0.
b. E argument: None or less than 0.
2. G05
a. System issue alarm when using G05 in following cases for each version:
i. G05 P argument is not 10000 nor 0.
ii. G05 E argument is not positive.
b. Activate command G05 P10000 X0 Y0 Z0 α_ β_ in 10.116.36 or above
versions:
i. More than 5 axial directions are assigned.
ii. The geometry axis argument not 0.
iii. The rotary axis argument is configured to 0.
iv. The axial direction of geometry axis is configured but this of rotary
axis is not.
v. The axis of the rotation axis is not set when the axis of the
geometry axis is not set.
vi. More than 2 axial directions of rotation axes are configured.
vii. Any axial arguments is negative.
c. In the version before 10.116.16B, there is the 4th axis command in
addition to the block movement commands of X, Y, or Z axes after G05 is
executed.

Alarm ID COR-108 Alarm Title G10 L1501/L1502 command format

error
BGND-108

Description There is no NC program between G10 L1501 and G10 L1502.

Possible Cause The NC program was written incorrectly.

Solution Check the NC program to ensure the programming between G10 L1501 and G10 L1502 is
correct.

Alarm ID COR-109 Alarm Title The second software stroke limit command error,
activating failure
BGND-109

Description The second software stroke limit (G22) command is written incorrectly, causing the second
software stroke limit fail to activate.

Possible The arguments written after the second software stroke limit (G22) command are wrong, and
Cause the same group parameters should exist at the same time.

Program Execute Error Alarm - COR – 241

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Alarm ID COR-109 Alarm Title The second software stroke limit command error,
activating failure
BGND-109

Solution Check if the arguments in the same set after G22 are defined completely.

Alarm ID COR-110 Alarm Title NC program of spring machine motion plan more than 500
lines
BGND-110

Description The number of machining lines between G10 L1501 and G10 L1502 exceeds 500 lines.

Possible There are too many single blocks in the NC program.

Cause

Solution Check and refine the NC program.

Alarm ID COR-111 Alarm Title Axis exchange function – axial configuration error
BGND-111

Description Under the axis exchange function, the axial setting is incorrect.

Possible The two axial's axis exchange parameters are set incorrectly.
Cause

Solution Check if Pr3721 and Pr3722 are mapped to physical axial directions (Pr21~) and to 2 different
axis.

Alarm ID COR-112 Alarm Title Axis exchange function – diameter/radius axis

configuration error
BGND-112

Description Under the axis exchange function, the diameter axis and radius axis are set incorrectly.

Possible The parameters of the diameter and radius axis of the two axis exchange are set incorrectly.
Cause

Solution Check if the diameter and radius axis configurations (Pr281~) of the 2 axis to be exchanged is
consistent.

Program Execute Error Alarm - COR – 242

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Alarm ID COR-113 Alarm Title Axis exchange function – ON or OFF timing error
BGND-113

Description When the axis exchange function is enabled, the enabled or disabled timing error.

Possible Cause When the cross-path axis is exchanged, the G04.1 waiting action is not performed.

Solution Check PLC to ensure no G04.1 waiting command is executed in more than 1 path.

Alarm ID COR-114 Alarm Title Axis exchange function – path

configuration error
BGND-114

Description When using the axis exchange function, the path setting is incorrect.

Possible Cause The axis used for axis exchange belong to multi-paths.

Solution Check path parameter ( Pr701~) if the two axis to be exchanged are mapped to the
multiple path.

Alarm ID COR-115 Alarm Title G92.1 axial configuration error

BGND-115

Description When using the G92.1 rotation function, the axial setting is incorrect.

Possible Cause The parameter sets the first 3 axis of the path contains the rotary axis.

Solution Check the parameter to ensure the first 3 axis are linear axis.

Alarm ID COR-116 Alarm Title Absolute coordinate system

synchronization failed
BGND-116

Description Absolute coordinate system failed to synchronize when using C35.

Possible Cause Machine is not stationary or the program is continuously interpreted.

Solution To execute the synchronization of coordinate system in C35 mode shall ensure the
machine is still and the program stops to interpret (i.e. Using M code shall turn C38 off).

Program Execute Error Alarm - COR – 243

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Alarm ID COR-117 Alarm Title M code not disabled in the interrupt subprogram
BGND-117

Description If Pr3600 is set to n, when the interrupt type subprogram is used, it starts with M(n) and ends
with M(n+1). If M(n) is used and M(n+1) is not used to end the function, it will cause an action
error; therefore, this alarm is issued for protection.

Possible The NC programming error.

Cause

Solution Check the NC program to ensure the M(n+1) command is given.

Alarm ID COR-118 Alarm Title Prohibit G53 commands in tool tip

control mode
BGND-118

Description G53 command cannot be used in the tool point control mode.

Possible Cause 1. The NC programming error.

2. The machine type is the tool point control mode.

Solution 1. Please check the NC program, make sure that the G53 command is not within the
validity range of G43.4 or G43.5.
2. Please check the NC program, make sure that the G53 command is not within the
validity of G12.1.
3. If the machine configuration used is the tool point control mode, the G53
command cannot be used.

Alarm ID COR-119 Alarm Title G10 L16 command format error

BGND-119

Description Since the command G10 L16 (virtual circle radius) does not support functions such as G05, G7.1,
G12.1, G93, G95, and G05, therefore, an alarm will be issued if G10 L16 is used when the above
command is issued.

Possible 1. The axis type is linear axis (i.e. G10 L16 X50., and X is set to a linear axis, this alarm is
Cause issued).
2. When using G10 L16 while command G05, G7.1, G12.1, G93, G95 and etc. functions are
also given.

Solution 1. Check Pr221~ to ensure the correct axis type.

2. G10 L16 and G7.1/G12.1/G93/G95/G05 shall not be executed at the same time.

Program Execute Error Alarm - COR – 244

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Alarm ID COR-120 Alarm Title More than the maximum number of cutting synchronization
axis
BGND-120

Description Different controller products can correspond to different maximum number of simultaneous
cutting axis, and if this limit is exceeded, an alarm will be issued.
(i.e. G01 X10. Y10 .Z10. Represents the number of simultaneous axes is 3).

Possible Please refer to "System Information" under the controller HMI screen to check "Machine
Cause Properties" and "Machine Code". Please refer to the catalogue for each product specification.
Following examples:
1. If "Machine Properties" is Mill, "Machine Code" is 200A-5, and the maximum number of
axis is 9.
2. If the "Machine Properties" is Lathe, the "Machine Code" is 6B, and the maximum
number of axis is 4.

Solution The number of simultaneous axis in the NC program shall be according to the product
specifications.

Alarm ID COR-121 Alarm Title LN operator shall be positive

BGND-121

Description The operands after the LN function cannot be negative.

Possible Cause The NC program was written incorrectly.

Solution Modify the contents of the NC program.

Alarm ID COR-122 Alarm Title The 1st operator of POW shall not be negative
BGND-122

Description The base operand of the POW function must not be a negative number.

Possible Cause The NC program was written incorrectly.

Solution Modify the contents of the NC program.

Alarm ID COR-123 Alarm Title Illegal STR2INT input or too long string
BGND-123

Description The syntax of the STR2INT function is incorrect or the string is too long.

Program Execute Error Alarm - COR – 245

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Alarm ID COR-123 Alarm Title Illegal STR2INT input or too long string
BGND-123

Possible Cause The NC program was written incorrectly.

Solution Modify the contents of the NC program.

Alarm ID COR-124 Alarm Title S code commands unsupported in the machine

BGND-124

Description This model does not support S code commands.

Possible Cause This model does not support S code commands.

Solution Replace a controller model that supports S codes.

Alarm ID COR-125 Alarm Title T code commands unsupported in the machine

BGND-125

Description T code command is illegal.

Possible Cause 1. This model does not support T code commands.

2. The T code command is out of the T code range supported by the product.

Solution Replace a controller model that supports T codes.

Alarm ID COR-126 Alarm Title H code commands unsupported in the machine

BGND-126

Description This model does not support H code commands.

Possible Cause This model does not support H code commands.

Solution Replace a controller model that supports H codes.

Alarm ID COR-127 Alarm Title D code commands unsupported in the machine

BGND-127

Description This model does not support D code commands

Program Execute Error Alarm - COR – 246

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Alarm ID COR-127 Alarm Title D code commands unsupported in the machine

BGND-127

Possible Cause This model does not support D code commands

Solution Replace a controller model that supports D codes.

Alarm ID COR-131 Alarm Title Too much M/T code in a block

BGND-131

Description The total number of M codes and T codes in the same block exceeds 20.

Possible Cause NC programming error.

Solution Check the NC program to ensure the total number of M and T codes are not more than
20 in one single block.

Alarm ID COR-132 Alarm Title Illegal character in the program name

BGND-132

Description When open a file using Macro, the specified file name contains illegal characters.

Possible Cause NC programming error.

Solution Check the specified file names.

Alarm ID COR-133 Alarm Title Command unsupported in Three-points arc

interpolation mode
BGND-133

Description This command is not supported in the three-point arc interpolation mode (G02.4, G03.4)

Possible 1. The tool radius compensation function is not turned off before using this function.
Cause 2. It is not supported in G62 cutting mode.
3. In the three-point arc interpolation mode (G02.4, G03.4), A, C, and R commands are not
supported.

Solution Check the NC program to ensure there is no command described in the Possible Cause.

Program Execute Error Alarm - COR – 247

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Alarm ID COR-134 Alarm Title Three-points arc

interpolation command format
BGND-134
error

Description The three-point arc interpolation (G02.4, G03.4) command format is wrong.

Possible Cause The three-point arc interpolation (G02.4, G03.4) command is regarded as a group of two
lines, which can be specified continuously. The end point of the previous arc is the
starting point of the next arc, but the F command can only be in the odd line. This alarm
is issued if the total number of lines in the command is odd or the number of lines in the
F command is even.

Solution Check the three-point arc interpolation G02.4/G03.4 command format in NC program.

Alarm ID COR-135 Alarm Title Read/write command format error

for R value
BGND-135

Description SETRREGBIT, READRREGBIT bring in an argument with type error or range error.

Possible Cause 1. SETRREGBIT (R value number, specify BIT, on or off)

a. If the R value is less than 0 or greater than 65535.
b. Specify if the BIT is less than 0 or greater than 31.
c. If the third argument is not 0 (off) or 1 (on).
2. READRREGBIT (R value number, specify BIT)
a. If the R value is less than 0 or greater than 65535.
b. Specify if the BIT is less than 0 or greater than 31.

Solution Correct the argument type or range in the commands, SETRREGBIT and READRREGBIT

Alarm ID COR-136 Alarm Title Please reboot the controller when axis tuning failed
BGND-136

Description After a certain serial bus axial tuning fails, without rebooting, cycle start is triggered.

Possible The serial bus axial tuning failed.

Cause

Solution Reboot controller.

Alarm ID COR–137 Alarm title Path synchronization waiting's P-

argument sequence error
BGND-137

Program Execute Error Alarm - COR – 248

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Description The machining multi-path program uses the path synchronization waiting (G04.1) to
wait for the synchronization action:
1. When the Q argument is not selected, when two programs go to the position of
the path synchronization waiting (G04.1) at the same time, if the P arguments
substituted are different, this alarm is issued for reminder.
2. When the next Q argument (decimal) specifies the path waiting for each other,
when the two programs go to the position of the path synchronization waiting
(G04.1) at the same time, and wait for each other, but the P arguments
substituted are different, this alarm is issued for reminder.

Possible Cause 1. In the NC program of multiple paths, the order of P arguments is abnormal or the
number is incorrect.
2. Machining is performed using M99, but in each program, the path without Q
argument is synchronously waiting (G04.1), and the number is different.
3. Machining is performed using M99, but in each program, the path with the same
Q argument is synchronously waiting (G04.1), and the number is different.
4. The two paths “wait for each other”, but the P argument substituted are not the
same. i.e. G04.1 P1 Q123 under the first path and G04.1 P2 Q124 under the
second path.

Solution Please check the number of Synchronization wait between paths (G04.1) and the order
of the assigned value for argument P.

Alarm ID COR-138 Alarm Title Read/write command format error at

the I/O/A point
BGND-138

Description The system provides 512 I/O/A points, the input I/O/A point number shall be within 0~511
when using the commands, SETDO, SETABIT, READDI, READDO, and READABIT.

Possible Cause NC Programming error.

Solution Check if there is any of I/O/A point number in the commands, SETDO, SETABIT, READDI,
READDO, and READABIT in the NC program is over the range of 0 ~ 511.

Alarm ID COR-139 Alarm Title Polynomial solution error

BGND-139

Description Determine the polynomial cannot be derived to solutions in case of the alarm.

Possible Cause Numerical processing calculation errors cause root failure.

Solution Check the value of system data no. 321, and provide it to the controller OEM Syntec for
solutions.

Program Execute Error Alarm - COR – 249

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Alarm ID COR-140 Alarm Title Invalid high-precision contour control

mode using
BGND-140

Description 1. Turn on G05 high-speed high-precision mode in the RTCP/STCP mode.

2. When the high-precision contour control mode is enabled during processing, use single
block stop C40.
3. When the STCP mode is enabled during processing, use single block stop C40.

Possible Cause 1. In the RTCP/STCP mode, turn on the G05 high-precision contour control mode with
commands, such as G05 P10000.
2. When the high-precision contour control mode is enabled during processing, use single
block stop C40.
3. When the STCP mode is enabled during processing, use single block stop C40.

Solution 1. Check the mode to be turned on is (1) RTCP/STCP mode or (2) G05 high-precision
contour control mode.
If (1), remove the command to turn on the G05 high-precision contour control mode in
the RTCP/STCP mode.
If (2), turn off the RTCP/STCP mode before turning on the G05 high-precision contour
control mode.
2. When the high-precision contour control mode is enabled during processing, do not
use the single block stop C40 at the same time.
3. When the STCP mode is enabled during processing, do not use the single block stop
C40 at the same time.

Alarm ID COR-141 Alarm Title G68.3 command format error

BGND-141

Description [command format]

G68.3 X_ Y_ Z_ R_; // The origin and z-axis rotation angle in the characteristic coordinate
system.
G68.3 P1 X_ Y_ Z_; // The origin of the characteristic coordinate system, and the
coordinate system is determined with the tool rotation angle.

Possible Cause G68.3 command format, X, Y and Z are all exist or non-exist at the same time.

Solution Check if G68.3 command format is correct.

Program Execute Error Alarm - COR – 250

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Alarm ID COR-142 Alarm Title Spindle synchronization – K

Argument error
BGND-142

Description K Argument error while using Spindle synchronization function.

Possible Cause The inputted K Argument is not within the valid range.

Solution Input a K Argument within the valid range to enable the Spindle synchronization.

Alarm ID COR-143 Alarm Title Programmable data input specified

axis does not exist
BGND-143

Description In G10 L1501 mode, the P argument is set incorrectly.

Possible Cause The axial direction substituted by the P Argument is inexistent.

Solution Check Pr21~ to ensure the axial direction is ON.

Alarm ID COR-144 Alarm Title Path synchronization waiting Q

Argument content error
BGND-144

Description When the machining multiple path program applies the G04.1 to wait for
synchronization, the Q Argument assigns the paths to be waited for each other
(decimally). The alarm is used to remind the users if the Q Argument type error or the
assigned path is inexistent.

Possible Cause 1. The Q Argument is not a positive integer (negative number, decimal point and
zero are all illegal).
2. The path assigned by the Q Argument is inexistent. i.e. Q24 is used to assign the
2nd and 4th path to wait for each other. However, the Pr731=3 and there are only
3 CNC main system paths.
3. The Q Argument includes 0 when assigning the paths. i.e. Q103.
4. The paths assigned by the Q Argument do not include this in which the command
is. ie. In the 2nd path, the G04.1 P1 Q13 assigns the 1st and 3rd paths to wait for
each other, but it does not assign the path in which it is.

Solution Check the Path synchronization waiting (G04.1) in the program to ensure the type and
the assigned path are correct for a given Q Argument.

Program Execute Error Alarm - COR – 251

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Alarm ID COR-145 Alarm Title Failed to activate Spindle

positioning
BGND-145

Description Spindle positioning failed.

Possible Cause 1. Incorrect Spindle ID is assigned.

2. The Spindle is operating in the tapping mode when the Spindle positioning
function is ON.
3. After starting the positioning, C61 is OFF so that the positioning is broken.

Solution 1. Check the Spindle parameter configuration.

2. Check the NC program to ensure the execution of Spindle positioning in non-
tapping mode.
3. Check the PLC to ensure C61 is ON.

Alarm ID COR-146 Alarm Title Single block argument type error

BGND-146

Description Argument type error in a block.

Possible Cause The two following situations may trigger this alarm:
1. Input float value to an argument required integer value.
2. Input integer value to an argument required float value.

Solution Correct the argument type in the block.

Alarm ID COR-147 Alarm Title Spindle is not enabled when path

machining
BGND-147

Description The machining Spindle assigned by the path is not enabled when executing the
commands related to the Spindle.

Possible Cause When executing the G33/G34/G63/G74/G84, the Spindle assigned by the R791~R794 is not
enabled.

Solution 1. Check if the PLC switches R791~R794 values correctly in the block and whole NC
program about the alarm.
2. Check if the Pr1621~Pr1628 configurations are correct (cooperate with
R791~R794).

Program Execute Error Alarm - COR – 252

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Alarm ID COR-148 Alarm Title The use of tool retract function

error
BGND-148

Description When using the tool retract function, a given improper argument results in the function
cannot be executed.

Possible Cause 1. In the Tilted working plane machining (G68.2/G68.3) or RTCP (G43.4/G43.5) mode,
the C21 ON is triggered to execute the assigned axial position retraction.
2. In the non-Tilted working plane machining (G68.2/G68.3) or non- RTCP (G43.4/
G43.5) mode, the C21 ON is triggered to execute the assigned retraction along the
tool vector.

Solution 1. In the slopping plane machining (G68.2/G68.3) or RTCP (G43.4/G43.5) mode,

apply G10.6 R_ to assign the tool retraction function.
2. In the non-slopping plane machining (G68.2/G68.3) or non- RTCP (G43.4/G43.5)
mode, apply G10.6 X_ to assign the tool retraction function.

Alarm ID COR-149 Alarm Title Tilted working plane machining tool alignment P Argument over
range
BGND-14
9

Descriptio P Argument is over range in Tilted working plane machining tool alignment mode.
n

Possible P Argument is not within 0~2.

Cause

Solution Do not input the P Argument or input the correction configuration for the P Argument in Tilted
working plane machining tool alignment mode.

Alarm ID COR-151 Alarm Title 1st rotation axis entering illegal

BGND-151 range

Description 1st rotation axis entering illegal range.

Possible Cause 1. Pr3007, Pr3009, or Pr3010 configuration error.

2. The angle of 1st rotation axis is incorrect in the executed 5-axis NC program.

Solution 1. Check if Pr3009 and Pr3010 are configured correctly. The determination of such two
configurations is related to Pr3007. In case of the alarm, please re-confirm these 3
configurations.
2. Check the NC program.

Program Execute Error Alarm - COR – 253

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Alarm ID COR-152 Alarm Title 2nd rotation axis entering illegal

BGND-152 range

Description 2nd rotation axis entering illegal range

Possible Cause 1. Pr3008, Pr3011 or Pr3012 configuration error.

2. The angle of 2nd rotation axis is incorrect in the executed 5-axis NC program.

Solution 1. Check if Pr3011 and Pr3012 are configured correctly. The determination of such two
configurations is related to Pr3008. In case of the alarm, please re-confirm these 3
configurations.
2. Check the NC program.

Alarm ID COR-153 Alarm Title Tool direction unknown

BGND-153

Description Tool direction unknown.

Possible Cause 5-axis configurations and machine mechanism is incompatible.

Solution The tool cannot reach the destination. It may be caused by the incompatible 5-axis
configurations and machine mechanism. Please check all 5-axis configurations.

Alarm ID COR-154 Alarm Title No 5-axis function

BGND-154

Description No 5-axis function.

Possible Cause Pr3001 is not configured when executing G53.1 tool alignment command.

Solution Check if Pr3001 is configured to 0. If yes, configure the other non-zero values based on
the 5-axis mechanism type and reboot.

Alarm ID COR-155 Alarm Title 5-axis tool direction error

BGND-155

Description 5-axis tool direction error.

Program Execute Error Alarm - COR – 254

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Alarm ID COR-155 Alarm Title 5-axis tool direction error

BGND-155

Possible Cause 5-axis tool direction (Pr3002) or the 1st and 2nd rotation axis (Pr3005 and Pr3006)
configuration error.

Solution Check if the Pr3002 is configured correctly, or if the Pr3005 or Pr3006 is configured
correctly. The alarm will be triggered in case the 2nd rotation axis is parallel to the
Spindle in the Spindle type, or the 1st rotation axis is parallel to the Spindle in the
workbench type.

Alarm ID COR-156 Alarm Title 5-axis axial direction error

BGND-156

Description 5-axis axial direction error.

Possible Cause Incorrect configurations are mapped to the axial direction parameters of 5 axis.

Solution Check if each axial direction is configured completely (Pr21~), if Pr3005, Pr3006, Pr3007
and Pr3008 is configured correctly, or if the axis name (Pr321~) is mapped to Pr3005 and
Pr3006.

Alarm ID COR-157 Alarm Title Incompatible direction of 5-axis tool

direction and this of rotation axis
BGND-157

Description Incompatible direction of 5-axis tool direction and this of rotation axis.

Possible Cause 1. The 2nd axial direction and the tool direction are the same in the Spindle type.
2. The 1st axial direction and the tool direction are the same in the table type.
3. The 1st axial direction and the tool direction are the same in the hybrid type.

Solution Check if the tool direction and the rotation axial direction are the same depended on the
used 5-axis mechanism type.

P.S. Valid version of COR-157 : before 10.118.41M, 10.118.47 (included).

Program Execute Error Alarm - COR – 255

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Alarm ID COR-158 Alarm Title Prohibit the 1st and 2nd rotary axis
BGND-158 commands in the G43.5 mode

Description Since the G43.5 mode specifies the tool attitude based on the tool vector I, J and K, it
shall not be executed for the 1st and 2nd rotation axis commands which can also specify
the tool attitude.

Possible Cause Programming error.

Solution Check the NC program to ensure the movement commands of the 1st and 2nd rotation
axis are over the valid range in the G43.5 mode.

Alarm ID COR-159 Alarm Title Illegal tool vector

BGND-159

Description In NC program, a movement block assigns an incorrect tool vector.

Possible Cause Programming error.

i.e. Execute G01 X_ Y_ Z_ I0 J0 K0 in the G43.5 mode, and the I0 J0 K0 refers to the 0
vector, 0 vector is illegal.

Solution Check the NC program to ensure the assigned tool vector is correct in the block
indicated by the alarm line number

Alarm ID COR-160 Alarm Title 5-axis mechanism chain switched when

the 5-axis function is ON
BGND-160

Description In NC program, the command G10 L5000 [P_] is executed to switch the 5-axis mechanism
when turning on the 5-axis function (RTCP or the tool vector alignment on the
characteristic coordinate system is completed).

Possible Cause Programming error.

i.e. Execute G10 L5000 [P_] in the G43.4 mode.

Solution Check the NC program to ensure the 5-axis function is not turned on in the block indicated
by the alarm line number.

Program Execute Error Alarm - COR – 256

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Alarm ID COR-161 Alarm Title Selected 5-axis mechanism chain is

not ON
BGND-161

Description In NC program, the 5-axis mechanism chain parameters assigned by the command G10
L5000 [P_] is not ON.

Possible Cause Programming error.

i.e. The assigned 5-axis mechanism chain is not configured correctly when executing a
command G10 L5000 [P_].

Solution Check the 5-axis mechanism chain parameters to ensure the assigned 5-axis mechanism
chain function is turned on correctly:

1. 1st set: Pr3001

2. 2nd set: Pr3101
3. 3rd set: Pr5501
4. 4th set: Pr5601

Alarm ID COR-162 Alarm Title 4-axis RTCP configuration error

BGND-162

Description The controller will issue the alarm in case the 4-axis RTCP configuration is incorrect.

Possible Cause The 5-axis mechanism parameters, Pr3001, Pr3101, Pr5501 and Pr5601 are configured to
1~3 in case the specific 4-axis tool tip control function (option-29) is turned on but the
tool tip control function (option-12) is not.

Solution 1. Configure the 5-axis mechanism parameters to 4 or 5 correctly.

2. Turn on the tool tip control function (option-12).

Alarm ID COR-163 Alarm Title Multi-kinematic chain command

Q Argument setting error.
BGND-163

Description Command G10 L5000P_ Q_, Q argument range error.

Possible Cause Command G10 L5000P_ Q_, Q argument range error.

Solution While using G10 L5000P_ Q_, check Q argument to be within 0~4, and is a integer.

Program Execute Error Alarm - COR – 257

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Alarm ID COR-164 Alarm Title Multi-kinematic chain command related

5-Axis mechanism setting error.
BGND-164

Description Command G10 L5000P_ Q_ specified the 5-Axis kinematic chain, and the 5-Axis
mechanism parameter setting error.

Possible Cause While executing G10 L5000P_ Q_, Q argument is given, but the 5-Axis mechanism
parameter of the designated 5-Axis kinematic-chain is not a spindle-type 5-Axis machine.

Solution Please check the designated 5-Axis kinematic-chain. The 5-Axis mechanism configuration
parameter must be a spindle-type 5-Axis machine.
1. The first group : Pr3001 is 1.
2. The second group : Pr3101 is 1.
3. The third group : Pr5501 is 1.
4. The fourth group : Pr5601 is 1.

Alarm ID COR-165 Alarm Title Multi-kinematic chain command not

illegal.
BGND-165

Description Command G10 L5000P_ Q_ is used for switching 5-Axis kinematic chain, and only
provides partial 5-Axis mechanism function command.

Possible Cause G10 L5000 P_ Q_ command, the Q argument is set to 2~4 (not the first group of sub-
kinematic chain), and only supports the following 5-Axis machine function command.
1. RTCP: G43.4.
2. RTCP: G43.5.
3. Tilted working plane : G68.2 + Tool alignment functions.
4. Tilted working plane : G68.3.
Notice: Tool alignment functions include G53.1, G53.3, G53.6, ...

Solution When using the G10 L5000 P_ Q_ command to switch multi-kinematic chains, please use
the supported 5-Axis machine function command.

Alarm COR-16 Alarm Characteristic Coordinate System Option not supported

ID 6 Title
BGND-1
66

Descrip Option13 ( Characteristic Coordinate System Option ) was not active, therefore the CNC couldn't
tion execute relevant commands.

Program Execute Error Alarm - COR – 258

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Alarm COR-16 Alarm Characteristic Coordinate System Option not supported

ID 6 Title
BGND-1
66

Possibl One or more commands below were given while the Option13 ( Characteristic Coordinate System
e Cause Option ) was inactive:
1. G68.2, G68.3
2. G53.1, G53.3, G53.6
3. Other commands that are relevant to Option13 ( Characteristic Coordinate System Option )

Solutio 1. Activate Option13 ( Characteristic Coordinate System Option )

n 2. Avoid using the commands listed above

Alarm ID COR-167 Alarm Title Program File name conflicts in NcFiles

BGND-167

Description Program File name conflicts in NcFiles folder.

Possible When Pr3220 is set to 1, "non-main system", "PLC axis", "pre- and post-processing auxiliary
Cause programs" restrict calling files from the Macro folder, and prohibit the NcFiles folder from
having the same file name.

Solution 1. Set Pr3220 to 0.

2. Remove the conflicting files in the NcFiles folder or change the file name.

Alarm COR-16 Alarm Illegal tool compensation.

ID 8 Title
BGND-1
68

Descrip Illegal tool compensation

tion

Possibl 1. Trying to use non-zero tool length or tool radius compensation value on a machine type
e Cause which doesn't support tool compensation

Solutio 1. Set tool compensation value as zero

n 2. Turn off tool compensation related functions

Program Execute Error Alarm - COR – 259

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Alarm COR-16 Alarm Overlap on the same axis

ID 9 Title
BGND-1
69

Descrip Overlap on the same axis.

tion

Possibl Using G1.10 with argument Q on the same axis with two consecutive blocks.
e Cause

Solutio Please check NC Program and avoid overlapping on the same axis with two consecutive blocks.
n

Alarm ID COR-170 Alarm 标题 【G43.4 L2 illegal argument

value 】
BGND-170

说明 When using G43.4 L2. E_ R_, Illegal argument value is assigned

可能原因 Illegal argument value

1. R value is negative
2. E value is not in the range of 0.001 to 179.999

排除方法 Please check the E_ R_ argument values

Alarm ID COR-171 Alarm title 【Non-linear kinematic transform is not

allowed in inclined axes control】
BGND-171

Description When inclined axes control is enabled, it can't work with RTCP related function.

Possible Cause using following function, when inclined axes control is enabled.
1. G43.4 Rotate tool center point Type 1.
2. G43.5 Rotate tool center point Type 2.
3. G68.2,G68.3 Titled working plane machining with G43,G44 Tool length
compensation.
4. G41.1, G42.1 tangential control.

Solution Don't use these function at program when inclined axes control is enabled.

Alarm ID COR-180 Alarm Title 【Invalid parameters setting for

tangential control】

Program Execute Error Alarm - COR – 260

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Description Invalid command or parameters setting for tangential control.

Reason 1. Feed axes for tangential control do not exist.

2. Specified axis for tangential control does not exist.
3. Do not support specified axis type for tangential control.
4. Using spindle as rotary axis for tangential control but axis is not in C-axis mode.
5. Rotation direction of the tangential control axis is not yet set.
6. Location of the tangential control axis is not yet set.
7. G41.1, G42.1 command：
a. Value of the Q argument is out of range.
b. Value of the E argument is out of range.
c. Value of the P argument is neither 0 or 1.

Solution 1. X or Y or Z axis do not exist. Please ensure axis exist( Pr21~ ) and axis
name( Pr321~ ) correct.
2. Axis for tangential control( Pr5801 ) should be the existing axis( Pr21~ ).
3. Set axis type( Pr221~ ) of the tangential control axis to 2 or 5.
4. Switch spindle mode to C-axis mode( C63 ) before start tangential control.
5. Set rotation direction of the tangential control axis( Pr5802 ) to 1, 2, or 3.
6. Set location of the tangential control axis( Pr5803 ) to 1 or 2.
7. Please refer to the G41.1/G42.1 command description.

Alarm ID COR-181 Alarm Title 【Tangential control plane conflict】

Description Work plane is conflict with the tangential control plane.

Reson After tangential control function enabled, user has specified conflict work plane.

Solution Reassign tangential control axis and rotation direction of the tangential control axis or
remove the conflict workplane specified.

Alarm ID COR-182 Alarm Title 【Unsupport functions under tangential

control】

Description When tangential control function is enabled, do not support some other functions.

Reason 1. Put movement command to tangential control rotary axis.

2. Using tool compensation command such as G41, G42, G43.4, G43.5.
3. Using G02/G03 L_ command to do multiple turns of circle cutting.
4. Using G10L1150 to write parameters of the tangential control mechanism.
5. Put chopping command to axes under tangential control.
6. Turn on the G05 high-speed high-precision mode with command, such as G05
P10000.
7. Using G53 to do machine coordinate orientation.
8. Using G10L1500 to do rotary axis auxiliary brake.

Program Execute Error Alarm - COR – 261

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Solution Don't use these functions until reset or tangential control function disabled( G40.1 or
G49 ).

Alarm ID COR–201 Alarm title Program file not exist

BGND-201

Description The specified program does not exist.

Possible Cause The specified program does not exist.

Solution Ensure that program file exists.

Alarm ID COR–202 Alarm title Communication link error

BGND-202

Description Communication link is dropped.

Possible Cause The transmission communication link is dropped.

Solution Reconnect a good transmission communication link.

Alarm ID COR–203 Alarm title Illegal NC file format

BGND-203

Description NC program format not valid, as a result, the system cannot fully interpret the NC
program.

Possible Cause 1. The NC file is in macro format.

2. Use M98 to call a multi-path subprogram (including $1 and $2), and the size of
the subprogram is greater than 60KB(60000bytes).

Solution 1. Update the controller to 10.114.50I or the later version.

2. For M98 application, reduce the size of subprogram.
Or, split it into individual single-path subprograms, then call each of them by
coordinate respectively.

Alarm ID COR–204 Alarm title File size too large

BGND-204

Description Program file is too large.

Program Execute Error Alarm - COR – 262

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Possible Cause If the size of MACRO program is larger than 60KB(60000bytes) and use the syntax with
scope statement.
The syntax with scope statement contains: IF, CASE, REPEAT, FOR, WHILE

Solution 1. Reduce the program size, or split program into two subprograms.
2. Remove all the syntax with scope statement.

Alarm ID COR–205 Alarm title File content is empty

BGND-205

Description After controller loads the program, the file content found to be null.

Possible Cause Program loading error or CF card damaged.

Solution Reload program or replace CF card.

Alarm ID COR–206 Alarm title Loading page lock failure

BGND-206

Description New NC program fails to required the system to distribute loading page.

Possible Cause Lack of memory when multi-system executes large-size program.

Solution Please upgrade to 9.240.27/ 9.242.5/10.104.36/10.111.41/10.113.5 or contact OEM

Syntec.

Alarm ID COR–207 Alarm title Specified sequence number not

found
BGND-207

Description Specified sequence number is not found.

Possible Cause Programming error.

Solution Use a sequence number within the NC program range.

Alarm ID COR–208 Alarm title Cannot use jump statement in

sequential file
BGND-208

Description Using jump command to execute sequential file.

Program Execute Error Alarm - COR – 263

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Possible Cause Use the jump command when executing the sequence file.

Solution Do not use jump command to execute sequential file.

Alarm ID COR–209 Alarm title 【File format error】

BGND-209

Description Invalid File Format.

Possible Cause 1. It is not a MACRO format file. For example, using APP syntax to call MARCO
G200, G200 APP "appname", but this G200 file is not declared as a MACRO
format file.
2. It is not a ISO format file.

Solution Please check the NC program, which should be written according to the file opening
requirements.

Alarm ID COR-250 Alarm title Wrong mechanism axial setting

BGND-250

Description The axial setting of the mechanism is wrong.

Possible Cause The number of axis and the axis name required for the corresponding mechanism
conversion are not set.

Solution Set sufficient number of axis (Pr21~), and required axis names (Pr321~).

Alarm ID COR-251 Alarm title 【The joint is not set to rotate in the right/left-
hand direction】
BGND-251

Description The joint is not set to the direction of rotation as the right hand, left hand rule.

Possible Cause Pr4141~Pr4150 are not set to the right-hand rule or the left-hand rule.

Solution Set the rotation direction of each joint, 0 is not allowed.

Program Execute Error Alarm - COR – 264

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Alarm ID COR-25 Alarm 【The target position cannot be reached due to 2D mechanism
2 title transformation. Please enter a reasonable target position】
BGND-2
52

Description The 2D mechanism is converted and the target position cannot be reached. Please enter a
reasonable target position.

Possible The program coordinate position exceeds the limit of the machine.
Cause

Solution The position is not reasonable. Please re-check the NC program.

Alarm ID COR -253 Alarm title 【Unworkable parallel mechanism

posture】
BGND-253

Description Parallel mechanism posture that is not feasible.

Possible Cause Currently at a parallel mechanism posture that is not feasible.

Solution After Reset, use the axial movement mode to leave this posture, or modify the target
point.

Alarm ID COR-301 Alarm title 【OPEN command format error

】
BGND-301

Description OPEN command format error

[command format]
OPEN ("file name", "write file mode")
(i) Designated as 'a': Represent retains the original file content and continuously
outputs the new data in the text file.
(ii) Not specified or designated as 'w': Represents the emptying of the original content
and re-outputs the new material in the text file.

Possible Cause "Write mode" in the OPEN command format specifies an error.
This alarm is issued if the string is specified as a string other than 'a' or 'w'.

Solution Set "FileWrite mode" to "a" or "w" according to the requirement of FileWrite.

Program Execute Error Alarm - COR – 265

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Alarm ID COR-302 Alarm title 【G10 L1150 command format error】

BGND-302

Description G10 L1150 command format error.

Possible Cause G10 L1150 parameter numbering (P argument) is a non-integer or the input is out of range
or not entered.
G10 L1150 parameter value (R argument) is out of range or not entered.

Solution Set the G10 L1150 parameter numbering and values (P and R arguments) correctly.

Alarm ID COR-303 Alarm title 【The basic spindle cannot use the Spindle
Synchronization function in position control mode (C63)】
BGND-30
3

Description The basic spindle uses the spindle synchronization (G114.1, G51.2) commands in the position
control mode.

Possible When using this function, the basic spindle cannot be in position control mode.
Cause

Solution Write the NC program or PLC correctly so that the principal axis leaves the position control mode
before the same period (C63).

Alarm ID COR-304 Alarm title 【Thread cutting geometrical axis

name error】
BGND-304

Description Thread cutting (G33, G34) command format is incorrect. Only the geometric axis names
such as X, Y, Z, X1, Y1, Z1, etc. are supported.

Possible Cause When the thread cutting (G33, G34) does not have X, Y, Z, X1, Y1, Z1... and other
geometric axis arguments, this alarm is issued.

Solution Adjust the axis names (Pr321~) of the geometrical axis to XYZ, X1/Y1/Z1...

Alarm ID COR-305 Alarm title 【Relative position input method is forbidden in

current mode】
BGND-305

Description The mode in which the system is currently running cannot be used with the G91 incremental
command.

Program Execute Error Alarm - COR – 266

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Alarm ID COR-305 Alarm title 【Relative position input method is forbidden in

current mode】
BGND-305

Possible G43.5 cannot be used with the G91 incremental command function: G43.5 determines the tool
Cause attitude through the tool vectors I, J, and K. The tool attitude is expressed only in absolute
quantities.

Solution Check the NC program to confirm that G91 was not executed in G43.5 mode and G43.5 was not
executed in G91 mode

Alarm ID COR-306 Alarm title 【Advanced look-ahead function without the specified M
code】
BGND-306

Description The advanced look-ahead function is enabled, and the specified M code is not found after the
complete NC program is interpreted.

Possible 1. Pr3599 is not set.

Cause
2. The NC programming error.

Solution 1. Confirm whether the setting of Pr3599 is correct.

2. Check the NC program to confirm that an command has been given to speedily
predecode M code (Pr3599).

Alarm ID COR-307 Alarm title 【Advanced look-ahead of M code, wrong designation of

argument P】
BGND-307

Description The advanced look-ahead M code (Pr3599) must specify the P argument.

Possible When using the advanced look-ahead function, the P argument is not specified or the P
Cause argument is not an integer

Solution Check the NC program and confirm that there is a P argument and specify a 4-digit code
subprogram.

Alarm ID COR-308 Alarm 【Insufficient system memory, increase a single step

title displacement for advanced look-ahead function】
BGND-30
8

Description The system look-ahead memory is insufficient, and the subsequent move command cannot be
interpreted and is stuck.

Program Execute Error Alarm - COR – 267

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Alarm ID COR-308 Alarm 【Insufficient system memory, increase a single step

title displacement for advanced look-ahead function】
BGND-30
8

Possible There are too many very short blocks in the program, so the interpretation conditions cannot be
Cause met.

Solution Check the NC program and increase a single step displacement amount appropriately.

Alarm ID COR-309 Alarm title 【Advanced look-ahead function failed】

BGND-309

Description The advanced look-ahead function cannot be executed correctly.

Possible 1. The interpolation mode is incorrect during advanced look-ahead.

Cause 2. The contents of the look-ahead NC program cannot be stored correctly.

Solution 1. Check if the subprogram of the look-ahead NC programs contains commands other
than G01, G02, and G03.
2. Check if disk space is adequate.

Alarm ID COR-310 Alarm title 【Look-ahead NC programs

failed】
BGND-310

Description Look-ahead NC program cannot be executed correctly.

Possible Cause 1. The condition of the look-ahead NC program does not match:
a. The version of the advanced look-ahead, the interpolation time, the
number of axes, do not match.
b. There is an abnormal interruption in the look-ahead, resulting in
incomplete content of the look-ahead.
c. To look-ahead the axis of movement in the subprogram, enter the
advanced look-ahead M code in the main program. The coordinates
before (i.e. M298) should be the same.
(i.e. if the subprogram has X, Y, and Z three-axis movement commands, if
the X, Y, and Z coordinates before look-ahead M code are modified after
the look-ahead is completed, the look-ahead NC program will be
executed. Issue this alarm.)
2. The contents of the look-ahead NC program cannot be read correctly.

Solution After advanced look-ahead under correct conditions, execute the look-ahead NC
programs.

Program Execute Error Alarm - COR – 268

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Alarm ID COR-311 Alarm title 【Hard disk storage space is insufficient to place look-ahead
NC programs】
BGND-311

Description The hard disk storage space is not enough to place the look-ahead NC program.

Possible There is not enough storage space on the hard drive.

Cause

Solution Release hard disk storage space.

Alarm ID COR-320 Alarm title 【Friction Compensation Adjustment setting is illegal】

BGND-320

Description Friction compensation adjustment setting is illegal.

Possible Cause 1. Selected adjustment mode is not supported.

2. No axis is assigned for adjustment.
3. Radius or feedrate is not configured in Comp ON/Comp OFF mode .
4. No. of circular setting is not configured in Comp Learning mode.

Solution 1. Select other compensation mode and try again.

2. Please set a set of available axes.
3. Please set correct radius or feedrate.
4. Please set correct No. of circular setting.
If the alarm still exists, please contact Syntec OEM.

Alarm ID COR-321 Alarm title 【The arguments (P,Q,R) retrieved from the I point position
must be integers】
BGND-321

Description The I value position taken argument (G10 L1010 P_ Q_ R_) is not an integer.

Possible NC programming error.

Cause

Solution Modify the NC program to specify correct P, Q, and R arguments.

Alarm ID COR-322 Alarm title 【I point position

capture failed】
BGND-322

Description I value position capture function (G10 L1010 P_ Q_ R_), startup failed.

Program Execute Error Alarm - COR – 269

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Alarm ID COR-322 Alarm title 【I point position

capture failed】
BGND-322

Possible Cause 1. The specified P argument (axis number) does not exist.
2. The specified Q argument (I value) is not supported.
3. Exceeding the limit of the number of used groups, currently support to start
three I value location captures at the same time.

Solution 1. Modify the program to specify correct P, Q, and R arguments.

2. Turn off settings that are not in use.

Alarm ID COR-323 Alarm title 【The arguments (P,R,I,J,K) captured from the driver signal
position must be integers】
BGND-32
3

Description The argument of the drive signal position (G10 L1011 P_ R_ I_ J_ K_) is not an integer.

Possible The NC programming error.

Cause

Solution Modify the program to specify correct P, R, I, J, and K arguments.

Alarm ID COR-324 Alarm title 【Driver signal position

captured failed to activate】
BGND-324

Description The drive signal position capture function (G10 L1011 P_ R_ I_ J_ K_) failed to activate.

Possible Cause 1. The range of R values set by the specified P and R arguments is invalid (occupied
by the system or out of range).
2. The specified I argument (axis number) does not exist.
3. The specified J argument (which set of latches to use) is out of range.
4. The specified K argument (select signal source) is out of range.

Solution Modify the NC program to specify correct arguments.

Alarm ID COR-325 Alarm title 【In the polar coordinate interpolation

mode, the use of the diameter & radius axis
BGND-325
programming command is prohibited】

Description In the polar coordinate interpolation (G12.1) mode, the diameter & radius axis
programming switching command (G10.9) cannot be used.

Program Execute Error Alarm - COR – 270

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Alarm ID COR-325 Alarm title 【In the polar coordinate interpolation

mode, the use of the diameter & radius axis
BGND-325
programming command is prohibited】

Possible Cause In polar coordinate interpolation (G12.1) mode, if switch the diameter & radius axis
program with the diameter & radius axis programming switching command (G10.9), this
alarm is issued.

Solution In the polar coordinate interpolation (G12.1) mode, do not use the diameter & radius axis to
program the switching command (G10.9). Please follow Pr281~Axis radius axis or diameter
axis set value to move the command.
[Remarks]
For milling machine G12.1, the X axis is programmed in radius axis.
For lathe machine G12.1, and the X axis programming mode can be set using Pr4020 (G12.1
X axis programming).

Alarm ID COR-326 Alarm 【Diameter & radius axis programming command argument
title error】
BGND-326

Description Diameter and Radius axis programming (G10.9) switching, command arguments are written
incorrectly.

Possible No axial programming is specified, or programming is specified as a value other than 0 and 1.
Cause

Solution 1. Specify any axial direction after diameter & radius axis programming (G10.9).
2. Specify the argument value (programming mode) as 0 or 1.

Alarm ID COR-327 Alarm title 【Skip function argument input

error】
BGND-327

Description Skip function (G31) input argument is incorrect.

Possible Cause Skip function (G31) specifies both P and R arguments.

Solution Please modify the Skip function (G31), no specified both P and R.

Alarm ID COR-328 Alarm title 【G10 L1800 command argument

number, out of specification limit】
BGND-328

Description The command argument number is outside the specification limit.

i.e. G10 L1800 I514 P10 R1, I argument is out of range.

Program Execute Error Alarm - COR – 271

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Alarm ID COR-328 Alarm title 【G10 L1800 command argument

number, out of specification limit】
BGND-328

Possible Cause The NC programming error.

Solution Please confirm the argument value of G10 L1800.

P.S. Valid version of COR-328 : range from 10.118.12B, 10.118.13 to 10.118.28D, 10.118.31 (included).

Alarm ID COR-329 Alarm title 【G10 L1800 command number has

exceeded the single block limit】
BGND-329

Description The number of G10 L1800 commands with different arguments exceeds the upper limit
allowed by a single block, up to 5, or too many G10 L1800 commands.

Possible Cause The NC programming error.

Solution Please reduce the number of G10 L1800 commands with different arguments to less than
5 in a block, or reduce the number of G10 L1800s as a whole.

P.S. Valid version of COR-329 : range from 10.118.12B, 10.118.13 to 10.118.28D, 10.118.31 (included).

Alarm ID COR-330 Alarm title 【Illegal interrupt signal format】

BGND-330

Description The command argument number is outside the specification limit.

i.e. M96 P5566 I4 Q100 R1 L1000; I argument specifies the error signal source.

Possible Cause The NC programming error..

Solution Please check the NC program to ensure that the command arguments are correct.

Alarm ID COR-331 Alarm title 【This product limits T Code function】

BGND-331

Description This product only supports T0~T4.

Possible Cause This product only supports T0~T4.

Solution Use a products that support the full T-code function.

Program Execute Error Alarm - COR – 272

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Alarm ID COR-332 Alarm title 【Interrupt type subprogram (M96,

M97) execution failure】
BGND-332

Description When the interrupt type subprogram function is used, the execution fails when the
interrupt signal is triggered.
Note: Due to the pre-solved relationship when issuing this alarm, there is no guarantee
that it will stop at the problem line.

Possible Cause Only support to trigger interrupt where in the interrupt type subprogram enable or
cancel (M96, M97). Triggering interrupt signals in other subprograms is not supported.

Solution 1. Make sure to trigger interrupt where in the interrupt type subprogram enable or
cancel (M96, M97).
2. Set #1510 to 4 (the second bit is set to on) and only display the line number of the
main program. This can be regarded as triggering the interrupt in the main
program, but this setting will re-execute the subprogram when it returns.

Alarm ID COR-333 Alarm title 【Single end point exceeds hardware

stroke limit】
BGND-333

Description The coordinate position in the program exceeds the hardware stroke limit set by the
machine.

Possible Cause 1. The NC program is wrong.

2. The hardware stroke limit signal is abnormal.

Solution 1. Check the NC program and correct the coordinate position.

2. First confirm whether it is occasionally happen during machining, and MOT-25, 26
is no longer exists after the system enters the feedhold.
If so, it may be that an axis hardware stroke limit signal is triggered, but then
disappears; please check the limit switch wiring or the hardware itself for
abnormality.

Alarm ID COR-334 Alarm title 【G10 L1810 illegal signal condition

command format】
BGND-334

Description G10 L1810 command format error.

Possible Cause 1. One of the I, Q, and R arguments is not set.

2. The I, Q, R, and J arguments are out of range, set to a negative, or a decimal value.

Solution Please refer to the manual for troubleshooting.

P.S. Valid version of COR-334 : before 10.118.34 (included).

Program Execute Error Alarm - COR – 273

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Alarm ID COR-335 Alarm title 【G10 L1810 signal waiting condition is

too many or repeat the same signal】
BGND-335

Description The G10 L1810 signal waiting condition exceeds the allowable number, or the G10 L1810
repeatedly sets the same signal.

Possible Cause 1. G10 L1810 continuously sets more than 5 commands.

2. The same G10 L1810 signal command has been set.

Solution Please combine multiple signals into one signal to wait, or reduce the signal waiting
condition.

Alarm ID COR-336 Alarm title 【G10 L1820 illegal waiting signal

condition command format】
BGND-336

Description G10 L1820 command format error.

Possible Cause P, K arguments are out of range, set negative or decimal.

Solution Please refer to the manual for troubleshooting.

P.S. Valid version of COR-336 : before 10.118.34 (included).

Alarm ID COR-337 Alarm title 【G10 L1820 without G10 L1810

command in the front】
BGND-337

Description The G10 L1820 command needs to wait for the G10 L1810 signal wait condition. At least
one G10 L1810 command must be programmed first.

Possible Cause The G10 L1820 command was not written before the G10 L1820 command.

Solution Modify the NC program and write the G10 L1810 command before the G10 L1820
command.

Alarm ID COR-338 Alarm title 【G10 L1820 signal condition waiting

timeout】
BGND-338

Description G10 L1820 waiting signal condition exceeds the waiting time.

Possible Cause The signal status condition was not reached within the waiting time.

Program Execute Error Alarm - COR – 274

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Alarm ID COR-338 Alarm title 【G10 L1820 signal condition waiting

timeout】
BGND-338

Solution 1. Check if the G10 L1810 setting signal condition is correct.

2. Check if the PLC wait signal is processed correctly.
3. Check the hardware device to confirm why the signal status is not reached.

Alarm ID COR-339 Alarm title 【Chopping axis prohibition

movement command】
BGND-339

Description The chopping axial direction does not accept any movement commands.

Possible Cause After using the chopping function (G81.1, G81.2, C86), give movement command to the
axis before closing.
Note: C86 valid version: 10.118.19 and previous versions.

Solution Check the movement command of the NC program G code, whether there is chopping
axis, and it is executed before the chopping function is turned off. The movement
command G code is, for example, G0, G1, G2, G3, G31, G53.

Alarm ID COR-340 Alarm title 【Chopping axis prohibits changing coordinate system】
BGND-340

Description The axis in chopping cannot change any coordinate system, and the related functions will be
prohibited.

Possible 1. After using the chopping function (G81.1, G81.2, C86), switch the coordinate system
Cause before closing and affect the chopping axis.
2. Simultaneously use of chopping function (G81.1, G81.2, C86) and tilted work plane
machining function (G68.2, G68.3).
3. Simultaneously use the chopping function (G81.1, G81.2, C86) and the axis exchange
function (C133~C136).
Note: C86 support version: 10.118.19 and earlier.

Program Execute Error Alarm - COR – 275

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Alarm ID COR-340 Alarm title 【Chopping axis prohibits changing coordinate system】
BGND-340

Solution 1. Check if the system operation and programming coordinate system are switched or
changed, and whether the chopping axis is affected.
2. Check if the NC program uses the chopping function (G81.1, G81.2,C86) and the tilted
work plane machining function at the same time. (G68.2, G68.3).
3. Check if the NC program has the chopping function (G81.1, G81.2, C86) and the shaft
exchange of the chopping shaft. (C133~C136).
Note 1: C86 support version: 10.118.19 and earlier.
Note 2: Coordinate system related programming: G54 P1~G54 P100, G92, G92.1, G10 L2, G10
L1300, G68, #value (#1880~#1933, #20001~#20658).
Note 3: Coordinate system related operations: external coordinate offset, MPG offset.

Alarm ID COR-341 Alarm title 【Chopping axial switching error

】
BGND-341

Description The specified axis cannot be switched to the chopping axis.

Possible Cause 1. This axis has been designated as the PLC axis.
2. The axis has been designated as the spindle.
3. This axis has been designated as a chopping axis by other paths.

Solution 1. Do not specify the PLC axis as the chopping axis.

2. Do not specify the spindle as the chopping axis.
3. Check if the multi-path repeats the chopping function for the same axis (G81.1,
G81.2, C86).
Note: C86 support version: 10.118.19 and earlier version.

Alarm ID COR-342 Alarm title 【Chopping axis prohibits non-linear

kinematic transform】
BGND-342

Description Non-linear kinematic transform is prohibited for the chopping axis.

Possible Cause 1. Using non-linear kinematic transform when chopping function is enabled.
2. The machine type used is two-dimensional kinemetic (special model).

Program Execute Error Alarm - COR – 276

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Alarm ID COR-342 Alarm title 【Chopping axis prohibits non-linear

kinematic transform】
BGND-342

Solution 1. Check the NC program to make sure that the chopping function (G81.1, G81.2, C86)
is not within the range of the RTCP (G43.4, G43.5).
2. Check the NC program to make sure that the chopping function (G81.1, G81.2, C86)
is not within the range of the tangential control (G41.1, G42.1).
3. Check the NC program to make sure that the chopping function (G81.1, G81.2, C86)
is not within the effective range of the polar coordinate interpolation (G12.1).
4. The machine configuration used is the two-dimensional kinemetic (special
model), and the chopping function (G81.1, G81.2, C86) cannot be used.
Note: C86 support version: 10.118.19 and earlier.

Alarm ID COR-343 Alarm title 【The main program does not use the ending M code】
BGND-343

Description M02/M30/M99 is not used at the end of the main program.

Possible 1. Programming error.

Cause 2. NC program is damaged.
3. Some machining information was lost due to file transmission errors.

Solution 1. Check the NC program to reset the alarm and clear it.
2. Close the Pr3853-NC program error check function.

Alarm ID COR-344 Alarm title 【The NC program under invalid

paragraph】
BGND-344

Description 1. There is continuous blank/annotation/garbled in the NC program, and the size is

more than 8KB.
2. There are no valid commands in the NC program.

Possible Cause 1. Programmning error.

2. NC program is damaged.

Solution 1. Avoid writing lots of consecutive blanks or annotations.

2. Please check if the NC program is damaged. After the problem is solved, reset to
remove the alarm.
3. Close the Pr3853 - NC program error check function.

Program Execute Error Alarm - COR – 277

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Alarm ID COR-345 Alarm title 【Illegally format input to programmable data】

BGND-345

Description Programmable data input argument format error.

Possible Cause 1. Wobble command

a. One of the I, Q, R arguments is not set.
b. I, Q, R arguments out of range.
c. I argument not integer.
2. G10 L1803 command
a. One of the I, Q, P, R arguments is not set.
b. I, Q, P, R, J, E arguments out of range.
c. I, Q, R, J, K, E arguments not integer.
3. G10 L1805 、G10 L1810 command
a. One of the I, Q, R arguments is not set.
b. I, Q, R, J arguments out of range.
c. I, Q, R, J arguments not integer.
4. G10 L1820 command
a. P, K arguments out of range.
b. P, K arguments not positive integer.
5. G10 L4500 command
a. One of the P, Q, R arguments is not set.
b. P argument is not a string.
c. Q, R arguments out of range.
d. Q, R arguments not integer.
6. G10 L1030 command
a. P、Q、R、X、Y、Z、I、J、K、U、V arguments out of range.
b. Q、X、Y、Z、I、J、K、U、V arguments not integer.
7. G10 L1031 command
a. R argument is not set.
b. R, V arguments out of range.
c. R, V arguments not integer.
8. G10 L1500 command
a. One of the P、Q arguments is not set.
b. One of the P、Q arguments is out of range.
c. One of the P、Q arguments is not an integer.
9. G10 L1350 command
a. P, E argument is not set.
b. P, E argument is out of range.
c. P argument not integer.

Solution Please refer to command description to troubleshoot.

Alarm ID COR-346 Alarm title 【Illegally use of programmable

data entry】
BGND-346

Description Programmable data input conflicts with specifications.

Program Execute Error Alarm - COR – 278

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Alarm ID COR-346 Alarm title 【Illegally use of programmable

data entry】
BGND-346

Possible Cause 1. Between wobble command, only one block is allowed to wobble.
2. G10 L1803 commands with different arguments exceeds the upper limit allowed
by a single block, up to 12.
3. Too many G10 L1803 and G10 L1805 commands.
4. The feature as L-argument specified is unsupported for current version (from
10.118.41P, 10.118.49).
5. Any axis belongs to multiple coordinates.

Solution 1. Remove the exceeding number of wobble moving blocks.

2. Reduce the number of G10 L1803 commands in a single movement block to less
than 12.
3. Reduce G10 L1803 and G10 L1805 commands.
4. Update to the version which supports the feature as L-argument specified.
5. Please set Pr701~ of the axis to only belong to a single axis group.

Alarm ID COR-347 Alarm title 【This function only supports

Syntec axis】
BGND-347

Description Only Syntec axis can use this function.

Possible Cause The weave function only supports Syntec drives.

Solution Please use Syntec driver.

Alarm ID COR–348 Alarm title 【APP command error

】
BGND-348

Description There is an error in the APP command.

Possible Cause 1. APP name is not a string.

2. The length of APP name is over 20 characters.
3. No APP name is specified.

Solution Please make sure that APP commands are used correctly in the NC program.

Alarm ID COR-349 Alarm title 【This function only supports Syntec

magnetic gear or ring gear encoder】
BGND-349

Description Limited to use with Syntec magnetic gear or ring gear encoders.

Program Execute Error Alarm - COR – 279

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Alarm ID COR-349 Alarm title 【This function only supports Syntec

magnetic gear or ring gear encoder】
BGND-349

Possible Cause When complex threading cycle( G78 or G78.2 ) enables chip removal function, the active
spindle must use Syntec magnetic gear or ring gear encoders.
In dual-feedback system, it is allowed to use chip removal function when either of the
encoders is Syntec magnetic gear or ring gear encoder.

Solution 1. Set the argument of D to 0.

2. Please use Syntec magnetic gear or ring gear encoders.

Alarm ID COR-350 Alarm title 【Invalid EnIP Macro】

BGND-350

Description EnIP macro syntax error.

Possible Cause The format or range of the input macro arguments is incorrect.

Solution Refer to the EnIP macro syntax description.

Alarm ID COR-351 Alarm title 【Communication command

abnormal】
BGND-351

Description 1. The execution of the macro communication command failed.

2. The macro communication to driver failed.

Possible Cause 1. The controller does not support EnIP communication.

2. The EnIP function input request data value range is incorrect.
3. An error occurred while sending or receiving a communication command.

Solution 1. Please contact the Syntec OEM.

2. Each request data of EnIP represents a 1 value ranging from 0 to 255.
3. This alarm is accompanied by a more detailed error alarm, refer to the alarm
description for troubleshooting.

Alarm ID COR-352 Alarm title 【Communication command

response data is too long】
BGND-352

Description The device return data length is too long.

Possible Cause The storage space provided by the user for returning data is insufficient.

Program Execute Error Alarm - COR – 280

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Alarm ID COR-352 Alarm title 【Communication command

response data is too long】
BGND-352

Solution Make sure that the storage space for the returned data is sufficient.

Alarm ID COR–353 Alarm title 【Invalid argument of CHKINF】

BGND-353

Description The type of argument of CHKINF() is incorrect, or the category number is out of range.

Reason Programming error.

Solution 1. Please check the NC program.

2. Check the type of first argument is integer.
3. Check the type of second argument is string.
4. Ensure the category number is in the range, please refer to OpenCNC_Macro
Development Manual.

Alarm ID COR-354 Alarm title 【With RTCP enabled, the usage of G10
L1150 to set Five-Axis mechanism
BGND-354
parameter is prohibited.】

Description With Rotate Tool Center Point function(G43.4, G43.5) enabled, the usage of G10 L1150 to
set Five-Axis mechanism parameter is prohibited.

Reason The NC file was written incorrectly.

Solution Please modify the NC file, cancel Rotate Tool Center Point function(G49), and then use G10
L1150 to set the Five-Axis mechanism parameter.

Alarm ID COR–355 Alarm title Need geometric axes positioning after

tool length compensation changed
BGND-355

Description Positioning of the axes on work plane(G17: XY, G18: ZX, G19: YZ) is required after executing
tool length compensation commands, if tool radius compensation commands needed.

Reason No positioning of the axes on work plane(G17: XY, G18: ZX, G19: YZ) between
executing tool length compensation commands and tool radius compensation
commands.
Tool length compensation commands: H, T(Lathe), G43, G44, G43.4, G43.5, G49, G10
L1050, G10 L1051
Tool radius compensation commands: G41, G42

Program Execute Error Alarm - COR – 281

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Solution Please modify the NC file. Add positioning command of the axes on work plane(G17: XY,
G18: ZX, G19: YZ) after tool length compensation commands and before tool radius
compensation commands.
Positioning commands: G90 G00, G90 G01, G92

Alarm ID COR–356 Alarm title 【Invalid APP command】

BGND-356

Description There is a syntax error on the Modbus command(G10 L1900/1901/1910/1911).

Possible Cause The format or range of the input argument is incorrect.

Solution Please refer to the Industry Machine Application Manual.

Alarm ID COR–357 Alarm title 【Illegal Modbus packet contents

】
BGND-357

Description The contents of the Modbus command packet is illegal.

Possible Cause The contents of the customized package is incorrect.

Solution Please refer to R5039, as this register provides the error code for troubleshooting.

Alarm ID COR–358 Alarm title 【Modbus communication

timeout】
BGND-358

Description The Modbus communication experienced a timeout.

Possible Cause Abnormal communication or unestablished communication causes the connection

timeout.

Solution Please refer to R5039, as this register provides the error code for troubleshooting.

Alarm ID COR–359 Alarm title 【Modbus communication failure

】
BGND-359

Description The Modbus communication failed.

Possible Cause 1. There is a communication error or device setting error.

Program Execute Error Alarm - COR – 282

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Alarm ID COR–359 Alarm title 【Modbus communication failure

】
BGND-359

Solution 1. Please refer to R5039, as this register provides the error code for troubleshooting

Alarm ID COR-361 Alarm title 【The number of non-moving blocks

exceeds the permissible value
BGND-361
under tool radius compensation】

Description The machining program has programmed too many non-moving blocks when tool radius
compensation is enable.

Possible Cause Programming error.

Solution 1. Modify the machining program and issue the non-moving blocks when tool radius
compensation is disable.
2. Modify the machining program and reduce the number of non-moving blocks
when tool radius compensation is enable.

Alarm ID COR-362 Alarm 标题 【Multi-axis multi-signal skip function

(G31.10, G31.11) command error】
BGND-362

说明 Multi-axis multi-signal skip function (G31.10, G31.11) command error

可能原因 1. Setting command (G31.10) or execution command (G31.11) cannot be issued

alone, and other commands cannot be issued between them. Always set first
then execute.
2. A set of multi-axis multi-signal skip function is composed of one G31.10
command at least and one G31.11 command. Set first then execute.
Both commands should be issued in a set of multi-axis multi-signal skip function,
and it is not allowed to insert other commands in between.
3. Supports up to six G31.10 commands in a set of multi-axis multi-signal skip
function.
4. Same axis is used in different G31.10 commands in a set of multi-axis multi-signal
skip function. E.g.,
a. Same axis name is used in different G31.10 commands.
b. Assign same axis by using virtual axis function in different G31.10
commands.
(E.g., Virtual axis Z is corresponding to axis Z1 and Z2. Using axis Z in one
G31.10 command, and Z1 in another G31.10 command.)
c. Assign same axis by misusing alias of axis.
(E.g., There are axis X, Y, Z1, Z2, Z3, Z4, the alias of Z1 is Z.)

Program Execute Error Alarm - COR – 283

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排除方法 1. Make sure there is always an execution command (G31.11) behind setting
command (G31.10), and there is no execution command (G31.11) left alone.
2. Make sure there are six G31.10 commands at most in each set of multi-axis multi-
signal skip function.
3. Make sure there is no axis assigned repeatedly in each set of multi-axis multi-
signal skip function.

Alarm ID COR-363 Alarm title 【Invalid axis removal/axis

borrowing function】

Description Axis removal (G52.1) or axis borrowing (G52.2) function is used incorrectly.

Reason 1. Without any argument of P, Q, R in the G52.1 and G52.2 commands.

2. The axes corresponding to the P, Q, R arguments does not exist in the system.
3. I, J, K arguments are integers but out of the settable range.
4. Issue the G52.1 or G52.2 command for non-roaming axis.
5. When using the axis removal command, the axis to be removed hasn't been
borrowed by the axis group.
6. When using the axis borrowing command, the axis to be borrowed has been
borrowed by the axis group.
7. It is not allowed to set the related axes of nonlinear mechanism transform as
roaming axes, including:
• RTCP (G43.4, G43.5);
• Tilted plane function (G68.2, G68.3 and G53.1, G53.3, G53.6);
• Tangential control function ( G41.1, G42.1 );
• Polar coordinate conversion (G12.1);
• Two-Dimensional Kinemetic (special model).
8. Issue the G52.1 or G52.2 command for Indexing axis.

Solution 1. In the G52.1 or G52.2 command, at least one argument among P, Q, R is required.
2. Please refer to Pr321~ setting value, modify the NC program, and specify the
correct axes.
3. Please refer to the command format, modify the NC program, and set the
parameters within the settable range.
4. Please set Pr701~ to belong to multiple axis groups, and set Pr742 to 1(i.e., set the
axis to be borrowed as the roaming axis.);
Or please modify the processing program and delete the G52.1 or G52.2
command.
5. Check the NC program, fix the P, Q, R argument assignment error.
6. Check the NC program, fix the P, Q, R argument assignment error.
7. Please set Pr742 to 0 to avoid the disallowed usages in No.7 of the possible
reason.
8. Check and modify the NC program, don't remove or borrow indexing axis.

Alarm ID COR-364 Alarm title 【Axis borrowing function failed to

borrow】

Description Use axis borrowing (G52.2) function, unable to borrow all specified axes successfully.

Program Execute Error Alarm - COR – 284

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Reason Because the axis to be borrowed is being borrowed by other axis groups, it cannot be
borrowed successfully.

Solution 1. Check the NC program and confirm that the axis to be borrowed has been
removed by other axis groups before issuing the borrow instruction.
2. Enlarge the K argument setting value, so that extends the waiting time.
3. Set the I parameter to 0, and continue to wait for other axis groups to remove the
axis.

Alarm ID COR-365 Alarm title 【Issue a movement command to the

unborrowed roaming axis】

Description Issue a movement command to the unborrowed roaming axis.

Reason 1. When Pr742 is set to 1, the axis group or PLC Rn sub-program component issue a
movement command to the unborrowed roaming axis.
2. The tool break retract is performed on the path with the roaming axis command,
and the roaming axis that has not been borrowed successfully, so an alarm is
issued.

Solution 1. For the axis group or PLC Rn sub-program component, before issuing a movement
command to the roaming axis, use the G52.2 command to successfully borrow the
axis.
2. Modify the tool break retract setting line number or serial number before G52.2
command.

Alarm ID COR-366 Alarm Title 【The parameters of rotary axis

auxiliary brake are set incorrectly】
BGND-366

Description Using the rotary axis auxiliary brake, the parameters mapped to the enable group are set
incorrectly.

Possible Cause Parameters are incorrect.

Enable G10 L1500 rotary axis auxiliary brake:
1. The axis ID of the rotary axis auxiliary brake is not specified.
2. The axis type of the specified axis is linear.
3. The M code of the rotary axis auxiliary brake is not specified.

Solution Modify parameters Pr3741~Pr3744.

Alarm ID COR-367 Alarm Title 【Prohibited commands in rotary axis

auxiliary brake mode】
BGND-367

Program Execute Error Alarm - COR – 285

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Description When the rotary axis auxiliary brake is enabled, prohibited commands are used in the nc
program.

Possible Cause 1. The axis, which is in rotary axis auxiliary brake mode, is specified by skip
function( G28.1, G31, G31.11 ).
2. The axis, which is in rotary axis auxiliary brake mode, is specified by chopping
function( G81.1, G81.2 ).
3. Enable the rotary axis auxiliary brake in RTCP mode( G43.4, G43.5 ).
4. Enable both the rotary axis auxiliary brake mode and the polar coordinate
mode( G12.1 ).

Solution Check the NC program.

Alarm ID COR-368 Alarm title 【The position command of the

indexing axis is inaccurate】
BGND-368

Description The index position command isn't an integral multiple of the minimum precision angle.

Possible Cause The index position or movement command at current program isn't an integral multiple
of the minimum precision angle.

Solution Please check the program, correct the position or movement command of the index table
to an integer multiple of the minimum precision angle.

Alarm ID COR-369 Alarm title 【Illegal indexing axis command

】
BGND-369

Description The command of the indexing axis in the program is illegal.

Possible Cause 1. There are both indexing axis and normal axes in the same G01、G02、G03、
G02.4、G03.4、G33、G34 command.
2. G12.1 polar coordinate interpolation specifies the indexing axis as the rotation
axis.
3. G28.1, G31, G31.10 skip function specifies the indexing axis.
4. G80.1, G80.2, G81.1, G81.2 command the indexing axis to chopping.

Solution 1. Please check and modify the program, and split the indexing axis and normal
axis into different G01、G02、G03、G02.4、G03.4、G33、G34 command.
2. Don't specify an indexing axis as a rotation axis for polar coordinate
interpolation.
3. Don't use the indexing axis for the skip function.
4. Don't use indexing axis for chopping.

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Alarm ID COR-370 Alarm title 【Failed to enable chopping

function】
BGND-370

Description Failed to enable the chopping function .

Possible Cause 1. G81.2 or G81.1 command repeatedly

a. G81.1 command repeatedly.
b. G81.2 and G81.1 command simultaneously.
2. Using G81.2 to make 2 axis in the same axis group do advanced chopping
simultaneously.

Solution Please activate or deactivate the chopping function correctly.

Alarm ID COR–401 Alarm title Path planning plug-in error

BGND-401

Description Path planning plug-in error.

Reason Path planning plug-in error leads to system abnormality.

Solution Please contact OEM Syntec.

7.1 COR-001 Array Variable is empty

Alarm ID COR–001 Alarm title Array Variable is empty
BGND-001

Description Indirect assigned variable number is empty.

i.e. @[#1], if #1 is empty, this alarm will be issued.

Reason Programming error.

Solution Please check the NC program, make sure that indirect assigned variable’s number is not
empty.

7.2 COR-002 File not exist

Alarm ID COR–002 Alarm title File not exist
BGND-002

Program Execute Error Alarm - COR – 287

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Description If the file that the system wants to read does not exist
i.e. use M98 (or G65, G66, and etc.) to call a non existing file.

Reason Programming error.

Solution Check the NC program to make sure the existence of the file.

7.3 COR-003 Devide by zero error

Alarm ID COR–003 Alarm title Devide by zero error
BGND-003

Description If denominator in division of MACRO is equal to 0

i.e. #1:=(#2/ #3); if #3 equals to zero, system will issue this alarm.

Reason Programming error

Solution Check the NC program to ensure that the denominator is not equal to 0.

7.4 COR-004 Operation domain error

Alarm ID COR–004 Alarm title Operation domain error
BGND-004

Description Operation domain error.

Reason Programming error

Solution Please check the NC program.

7.5 COR-005 Program loading failure

Alarm ID COR–005 Alarm title Program loading failure
BGND-005

Description MACRO syntax error.

Program Execute Error Alarm - COR – 288

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Reason Programming error.

Solution Please check the NC program.

7.6 COR-006 Arc not on work plane

Alarm ID COR–006 Alarm title Arc not on work plane
BGND-006

Description 1. In clockwise, counter-clockwise arc cutting (G02, G03) syntax, if the vector from
center of circle to starting point doesn’t exist on the arc working surface. i.e.
execute G17 G02 I50. K10. , and system will issue this alarm.
2. In spiral interpolation (G02, G03) syntax, when corresponding to G17, G18, and
G19 three surface conditions, if K, J , and I arguments are not zero, system will
issue this alarm.

Reason Programming error.

Solution Check the NC program to ensure that G02 and G03 are used correctly.

7.7 COR-007 Arc radius too short

Alarm ID COR–007 Alarm title Arc radius too short
BGND-007

Description In G02 and G03 syntax, if Arc radius is smaller than 10 to the power of minus 10 BLU
(10^-10), system will issue this alarm.

Reason Programming error.

Solution Check the NC program to ensure that the Arc radius of G02 and G03 are used correctly.

7.8 COR-008 Arc destination not on arc

Alarm ID COR–008 Alarm title Arc destination not on arc
BGND-008

Program Execute Error Alarm - COR – 289

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Description In G02 and G03 syntax, if the Arc end point coordinate is not on the circle, system will
issue this alarm.
From 8.31 version, adding Pr3807 setting arc final point is not on the check window,
allowing to set window range's error in Pr3807.
When arc end point position’s error is smaller than Pr3807 setting window’s range,
system will auto correct the circle’s center position, and make the end point position to
locate on the circle correctly.
When arc end point position error is bigger than Pr3807 window range setting, system
will issue this alarm.

Reason Programming error.

Solution Check the NC program to ensure that the Arc radius of G02 and G03 are used correctly.

7.9 COR-009 G65 layers called by Macro too deep

Alarm ID COR–009 Alarm title G65 layers called by Macro too
deep
BGND-009

Description Use G65 to call MACRO program layer more than 12 layers.

Reason Programming error.

Solution Check NC program to ensure that G65 calls MACRO program less than or equal to 12
layers.

7.10 COR-010 G66 layers called by Macro too deep

Alarm ID COR–010 Alarm title G66 layers called by Macro too
deep
BGND-010

Description Use G66 to call MACRO program layer more than 4 layers.

Reason Programming error.

Solution Check NC program to ensure that G65 calls MACRO program less than or equal to 4
layers.

Program Execute Error Alarm - COR – 290

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7.11 COR-011 Subprogram layer call too deep

Alarm ID COR–011 Alarm title Subprogram call too deep
BGND-011

Description Use M98 to call subprogram that has more than 16 layers.

Reason Programming error.

Solution Check NC program to ensure that M98 calls subprogram that has less than 16 layers.

7.12 COR-012 G66 mode not cancel by G67

Alarm ID COR–012 Alarm title G66 mode not cancel by G67
BGND-012

Description G66 and G67 need to be used in pairs, when numbers of G67 is more than G66 in one NC
program, this alarm will be issued.

Reason Programming error.

Solution Check NC program to ensure that G66 and G67 are used in pairs

7.13 COR-013 G65, G66 must be at the end of the block

Alarm ID COR–013 Alarm title G65, G66 must be at the end of the
block
BGND-013

Description G65 and G66 are MACRO, so in one same block the program on the right hand side of G65
and G66 will be processed as G65 and G66's arguments. So in one same block, if there is
other G code command please write them in the left hand side of G65 and G66.
In one same block, if the right hand side of G65 and G66 has G code or M code, system
will issue this alarm.

Reason Programming error.

Solution Please check the NC program.

Program Execute Error Alarm - COR – 291

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7.14 COR-014 Absent program number

Alarm ID COR–014 Alarm title Absent program number
BGND-014

Description The right hand side of G65 and G66 doesn’t have P argument to specify program
number.

Reason Programming error.

Solution Please check the NC program to ensure G65 and G66 use P argument to specify
program number.

7.15 COR-015 Too many M code

Alarm ID COR–015 Alarm title Too many M code
BGND-015

Description There are more than 3 M codes in a single block.

Reason Programming error.

Solution Please check the NC program to ensure that there are equal or less than 3 M codes in a single
block

7.16 COR-016 Illegal variable access

Alarm ID COR–016 Alarm title Illegal variable access
BGND-016

Descriptio Attempted to access a variable that does not exist.

n

Program Execute Error Alarm - COR – 292

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Reason 1. Programming error.

2. Illegal access to # or @ variable.
3. The parameter of SYSDATA function is out of system data range.
4. The controller does not support the status variable which DRVDATA is to read.
5. The program that attempts to access AR or MAR variables does NOT lie within the scope of
App Macros.
6. The AR or MAR variables to access do NOT lie within the range defined by the App.
7. Non-integer numbers are used to specify the addresses of AR or MAR variables. ONLY
integers are acceptable.
8. The background computing program executed an unsupported instruction.

Solution 1. Make sure the accessing variable exists.

2. Make sure the variable to read is readable.
3. Make sure the variable to write is writable.
4. Make sure the variable which DRVDATA is to read can be found on the "Controller Axis
Info." page.
5. Make sure the AR and the MAR variables are accessed ONLY in App Macros.
6. Make sure the AR and the MAR variables to access lie within the range defined by the App.
7. Make sure only integers are used to specify the addresses of AR or MAR variables.
8. Make sure that no unsupported instructions are used in the background computing
program.

7.17 COR-017 Label not found

Alarm ID COR–017 Alarm title Label not found
BGND-017

Description Cannot find out corresponding serial number N in GOTO command.

Reason Programming error.

Solution Please check the NC program.

7.18 COR-018 Line number not found

Alarm ID COR–018 Alarm title Line number not found
BGND-018

Description Input line number is incorrect.

Program Execute Error Alarm - COR – 293

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Reason 1. When Pr3851 sets as 888800, input breakpoint’s line number exceeds NC
program’s maximum line number.
2. When Pr3851 sets as 999900, input breakpoint’s line number exceeds NC
program’s maximum line number.
3. When Pr3851 sets as 999901, input breakpoint’s line number exceeds NC
program’s maximum line number or positioning command line number cannot
be found after scanning through entire NC program.
4. When M99 Q_ sub-program returns to the line number which is assigned by
main program, the line number Q_ assigned is over main program’s maximum
line number.

Solution 1. Input the correct program line number.

2. When Pr3851 sets as 999901, modify NC program by inserting positioning
command after initial assigned breakpoint.

7.19 COR-019 sub-program has no M99

Alarm ID COR–019 Alarm title sub-program has no M99
BGND-019

Description When main program calls sub-procedure, if sub-program finish executing and need to
return the main program, there is no M99.

Reason Programming error.

Solution Write in M99 when sub-program finish executing and return the main program.

7.20 COR-020 Too many G code

Alarm ID COR–020 Alarm title Too many G code
BGND-020

Description There are more than 10 G codes in a single block.

Reason Programming error.

Solution Breakdown that single block which has over 10 G codes into single blocks that has less
than 10 G codes.

Program Execute Error Alarm - COR – 294

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7.21 COR-021 Too many (I,J,K) parameters

Alarm ID COR–021 Alarm title Too many (I,J,K) triples
BGND-021

Description Repeat too much I, J, and K command in the same block.

Reason Programming error.

Solution Please check the NC program.

7.22 COR-022 Use undefined G54 workpiece coordinate

Alarm ID COR–022 Alarm title Use undefined workpiece
coordinate
BGND-022

Description Use an undefined G54 coordinate system.

Reason Programming error.

Solution Use the correct G54 coordinate system.

7.23 COR-023 Semantic error

Alarm ID COR-023 Alarm Title Semantic error
BGND-023

Description 1. When using G code, different G code can input different argument
(P_, L_, R_, and etc.), if argument setting is wrong, and system will issue this
alarm.
2. The argument of macro function is wrong.

Reason Programming error.

Solution Check the NC program to ensure the argument is used correctly by referring the
manual.

Program Execute Error Alarm - COR – 295

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7.24 COR-024 Invalid arc radius value

Alarm ID COR–024 Alarm title Invalid arc radius value
BGND-024

Description When executing G02, G03, appointed Arc end point and given radius is contradicted,
which the given radius cannot meet appointing Arc end point.
i.e. G91 G03 X1500 Y4000 R2000.

Reason Programming error.

Solution Check the program and recalculate.

7.25 COR-025 Macro stack is overflow or STKTOP[ ] argument error

Alarm ID COR–025 Alarm title Macro stack is overflow or STKTOP[ ]
argument error
BGND-025

Description 1. STACK can store maximum 4095 values. If stored value exceeding the maximum
number, controller issue this alarm.
2. In STKTOP[n], n is started from 0, if the value of n is bigger than the value storing in
stack-1, controller issue this alarm

Reason 1. Too much value store in STACK.

2. STKTOP[] arguments exceeds the value storing in STACK.

Solution 1.Stack is full, do not use store command anymore.

2. Input a reasonable argument in STKTOP[].

7.26 COR-026 Macro stack is empty

Alarm ID COR–026 Alarm title macro stack is empty
BGND-026

Description Empty stack still want to pop value, system issue this alarm.

Reason The numbers of Push commands and Pop commands are not the same.

Program Execute Error Alarm - COR – 296

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Solution Check the program to ensure that the number of Push commands is the same with that
of Pop commands.

7.27 COR-027 Invalid macro arguments

Alarm ID COR–027 Alarm title Invalid macro arguments
BGND-027

Description Macro issue self-defined alarm.

Possible Cause Once Macro determines the self-defined alarm error condition is meet, NC program will
be stopped and alarm will appear.

Solution According to the display content of alarm to find out the error.

7.28 COR-028 System program error, can’t normally machining.

Alarm ID COR–028 Alarm title System program error, can’t
normally machining.
BGND-028

Description Use Quiet Mode in MACRO, but can't leave Quiet Mode when program finished.

Reason Programming error.

Solution Please check the NC program.

7.29 COR-029 Tool length offset change at arc

Alarm ID COR–029 Alarm title Tool length offset change at arc
BGND-029

Description G43, G44, G49 only receive linear interpolation command in the next block.

Possible Cause Programming error.

Solution Please check the NC program.

Program Execute Error Alarm - COR – 297

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7.30 COR-030 Cutting speed command is 0

Alarm ID COR-030 Alarm Title Cutting speed command is 0
BGND-030

Description When execute cutting command, given F code argument is zero.

Possible Cause Programming error.

Solution Check the NC program to ensure the argument of F code shall not be 0.

7.31 COR-031 Radius compensation cancel at arc

Alarm ID COR–031 Alarm title Radius compensation cancel at arc
BGND-031

Description G40 only receives linear interpolation command in the next block

Possible Cause Programming error.

Solution Please check the NC program.

7.32 COR-032 Radius compensation activate at arc

Alarm ID COR–032 Alarm title Radius compensation activate at
arc
BGND-032

Description G41,G42 only receive linear interpolation command in the next block.

Reason Programming error.

Solution Please check the NC program.

7.33 COR-033 Improper use of A, R, or C command

Alarm ID COR–033 Alarm title Improper use of A, R, or C command
BGND-033

Program Execute Error Alarm - COR – 298

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Description Timing of using A, R, or C command is incompatible with the specification.

Reason Programming error.

Solution Check NC program to confirm that if the blocks are compatible with specifications

7.34 COR-034 Command syntax has conflict

Alarm ID COR–034 Alarm title Command syntax has conflict
BGND-034

Description No application currently.

Reason

Solution

7.35 COR-035 Corner is too small can’t insert round corner chamfer
Alarm ID COR–035 Alarm title Corner is too small can’t insert round corner chamfer
BGND-035

Description Angel between blocks, which to be inserted round corner or chamfer is too small so system can’t
calculate it.

Reason Programming error.

Solution 1. Check NC program to confirm that whether the block is compatible with specifications.
2. Check and confirm the working plane and round corner plane are the same.

7.36 COR-036 Inappropriate A angle command

Alarm ID COR–036 Alarm title Inappropriate A angle command
BGND-036

Description A is valid only in linear interpolation of single block.

Reason Programming error.

Program Execute Error Alarm - COR – 299

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Solution Check NC program to confirm that whether A angle command is compatible with
specifications

7.37 COR-037 Chamfer value bigger than displacement

Alarm ID COR–037 Alarm title Chamfer value bigger than
displacement
BGND-037

Description Chamfer value is bigger than pre-block and post-block length, so system can’t calculate
it.

Reason Programming errors.

Solution 1. Check NC program to confirm that whether inserted value of chamfer is

compatible with specifications.
2. Check to confirm whether C value is compatible with specification.

7.38 COR-038 Incorrect block jump’s switch number.

Alarm ID COR–038 Alarm title Incorrect block jump’s switch
number.
BGND-038

Description Incorrect block jump switch number.

i.e. / 2 G00 X100. ; If assigned number is bigger than 9 or equals to 0, system will issue this
alarm.

Reason Block jump switch number is 0 or bigger than 9.

Solution Check the NC program, and confirm block jump switch number is between 1 and 9.

7.39 COR-039 Measure function can’t start tool radius compensation

Alarm ID COR–039 Alarm title Measure function can’t start tool radius compensation
BGND-039

Description Measure function can’t start tool radius compensation.

Program Execute Error Alarm - COR – 300

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Alarm ID COR–039 Alarm title Measure function can’t start tool radius compensation
BGND-039

Reason Measure function related instruction (i.e., G31, G31.10, G31.11) is executed after tool
compensation command.

Solution Confirm there is no measure function related command is executed after tool compensation
command.

7.40 COR-040 Block end point exceed software stroke limit

Alarm ID COR–040 Alarm title Block end point exceed software
stroke limit
BGND-040

Description The machine coordinate in the program exceeds the software stroke limit.

Reason Programing error.

Solution Check the NC program, and correct coordinate position.

7.41 COR-041 GOTO label must be integer

Alarm ID COR–041 Alarm title GOTO label must be integer
BGND-041

Description The input GOTO label is not an integer.

i.e. GOTO 1 Correct
GOTO 1. Wrong
N1; Correct
N1.; Wrong

Reason Programming error.

Solution Check the NC program, and input integer in GOTO argument.

Program Execute Error Alarm - COR – 301

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7.42 COR-042 Logic operand is non-integer or empty

Alarm ID COR–042 Alarm title Logic operand is non-integer or
empty
BGND-042

Description Logic operand must be non-integer or empty.

Reason Logic operand has floating point.

i.e. #1=1.5And3. System will issue this alarm.

Solution Please check NC program. Confirm logic operand is integer or empty.

7.43 COR-043 ASIN, ACOS operand must between ±1.0

Alarm ID COR–043 Alarm title ASIN, ACOS operand must between
±1.0
BGND-043

Description ASIN() and ACOS() operand is not between -1.0 and 1.0.

Reason Programming error.

Solution Check the NC program.

7.44 COR-044 SQRT operand should not be negative

Alarm ID COR–044 Alarm title SQRT operand should not be
negative
BGND-044

Description The square root of a negative value will be imaginary number, but the controller does
not provide imaginary number function.

Reason Programming error.

Solution Check the NC program; enter a positive value in SQRT operand.

Program Execute Error Alarm - COR – 302

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7.45 COR-045 L address should be integer

Alarm ID COR–045 Alarm title L address should be integer
BGND-045

Description The L address is not an integer.

Reason Programming error.

Solution Check the NC program, and use integer in L address.

7.46 COR-046 O address should be integer

Alarm ID COR–046 Alarm title O address should be integer
BGND-046

Description The O address is not an integer.

Reason Programming error.

Solution Check the NC program, and use integer in O address.

7.47 COR-047 M address should be integer

Alarm ID COR–047 Alarm title M address should be integer
BGND-047

Description The M address is not an integer.

Reason Programming error.

Solution Check the NC program, and use integer in M address.

7.48 COR-048 Spindle speed S should be integer

Alarm ID COR–048 Alarm title Spindle speed S should be integer
BGND-048

Program Execute Error Alarm - COR – 303

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Description The spindle speed S is not an integer.

Reason Programming error.

Solution Check the NC program, and use integer in the spindle speed S.

7.49 COR-049 Tool length compensation H should be integer

Alarm ID COR–049 Alarm title Tool length compensation H should
be integer
BGND-049

Description Tool length compensation H is not an integer.

Reason Programming error.

Solution Please check the NC program, and use integer in tool length compensation H.

7.50 COR-050 Tool radius compensation D should be integer

Alarm ID COR–050 Alarm title Tool radius compensation D should
be integer
BGND-050

Description Tool radius compensation D is not an integer.

Reason Programming error.

Solution Please check the NC program, and use integer in tool radius compensation.

7.51 COR-051 Tool number T should be integer

Alarm ID COR–051 Alarm title Tool number T should be integer
BGND-051

Description Tool number T is not an integer.

Reason Programming error.

Program Execute Error Alarm - COR – 304

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Solution Please check the NC program, and use tool number T in integer.

7.52 COR-052 Sub-program number P should be integer

Alarm ID COR–052 Alarm title Sub-program number, P, should be
integer
BGND-052

Description Sub-program number P is not an integer.

Reason Programming error.

Solution Please check the NC program, and use the sub-program number P in integer.

7.53 COR-053 Repeat count L should be integer

Alarm ID COR–053 Alarm title Repeat count L should be integer
BGND-053

Description Repeat count L is not an integer.

Reason Programming error.

Solution Please check the NC program, and use the repeat count L in integer.

7.54 COR-054 Incompatible data type

Alarm ID COR–054 Alarm title Incompatible data type
BGND-054

Description Data format is incompatible with controller specifications.

Reason NC program is not compatible with the SYNTEC controller.

Solution Make sure that the NC program data format is compatible with Syntec controller
specifications.

Program Execute Error Alarm - COR – 305

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7.55 COR-055 Tool length compensation H out of range

Alarm ID COR–055 Alarm title Tool length compensation H out of range
BGND-055

Description The tool length compensation H exceeds the range of tool number.

Reason Programming error.

Solution Make sure that the tool length compensation H, is in the range of tool number.

7.56 COR-056 G10 table index P is out of range

Alarm ID COR–056 Alarm title G10 table index P is out of range
BGND-056

Description G10’s format is G10 L_ P_ R_; Different number L will correspond to different number P.

i.e. L10 corresponding number P is tool number. Input P1000 means the 1000th tool. If
that tool number doesn’t exist, and controller will issue this alarm.

Reason Programming error.

Solution Confirm G10 data table address number P is in reasonable range.

7.57 COR-057 Tool radius D out of range

Alarm ID COR–057 Alarm title Tool radius D out of range
BGND-057

Description The tool radius number D exceeds the range of tool number.

Reason Programming error.

Solution Make sure that the tool radius number D is in the range of tool number.

Program Execute Error Alarm - COR – 306

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7.58 COR-058 Tool nose compensation D is out of range

Alarm ID COR–058 Alarm title Tool nose compensation D is out of
range
BGND-058

Description The tool nose compensation D exceeds the range of tool number.

Reason Program error.

Solution Make sure that the tool radius compensation D is in the range of tool number.

7.59 COR-059 Subprogram call H must be integer

Alarm ID COR–059 Alarm title Subprogram Call H must be integer
BGND-059

Description Subprogram call H is not an integer.

Reason Program error.

Solution Confirm the subprogram call H is an integer.

7.60 COR-060 M99 return number P must integer

Alarm ID COR–060 Alarm title M99 return number P must integer
BGND-060

Description The M99 return sequence number P is not an integer.

Reason Program error.

Solution Confirm the M99 return sequence number P is an integer.

7.61 COR-061 Workpiece number is out of range

Alarm ID COR–061 Alarm title Workpiece number is out of range
BGND-061

Program Execute Error Alarm - COR – 307

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Description The number of work pieces exceeds the allowable range of the controller.

Reason Program error.

Solution Make sure the number of work pieces is in the allowed range of the controller.

7.62 COR-062 Dwell skip source Q must be integer

Alarm ID COR–062 Alarm title Dwell skip source Q must be integer
BGND-062

Description Dwell skip source Q is not an integer.

Reason Program error.

Solution Change the dwell skip source Q into an integer.

7.63 COR-063 Dwell skip source Q out of range

Alarm ID COR–063 Alarm title Dwell skip source Q out of range
BGND-063

Description Dwell skip source Q exceeds the allowed range.

Reason Program error.

Solution Make sure the dwell skip source Q is in the allowed range.

7.64 COR-064 Invalid P address

Alarm ID COR–064 Alarm title Invalid P address
BGND-064

Description Invalid P address.

Reason 1. Address P is less than 0.

2. Address P is not integer.
3. Address P is out of range.

Program Execute Error Alarm - COR – 308

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Solution 1. Make sure address P is greater or equal to 0.

2. Make sure address P is integer.
3. Make sure address P is within the range.

7.65 COR-065 A command format error

Alarm ID COR–065 Alarm title ,A command format error
BGND-065

Description In NC program ,A command's format is wrong.

Reason Programming error.

Solution Please confirm ,A command format is one of the followings:

1. In the same block command as ,A, Moving instruction only includes one of x axis
or z axis. i.e. G01 X10. ,A30.
2. Use ,A advanced function in two separate line. The first line will assign ,A angle,
and the second line will assign X, Z and ,A at the same time.
i.e.
G01 ,A30.
G01 X0. Z50. ,A45

7.66 COR-066 Inc. axis command and abs. axis command conflict
Alarm ID COR–066 Alarm title Inc. axis command and abs. axis
command conflict
BGND-066

Description Both G91 and G90 are in the same line.

Reason Programming error.

Solution Decide to use incremental or absolute command in one line, and enter the correct
command.

7.67 COR-067 Arc center vector and radius conflict

Alarm ID COR–067 Alarm title Arc center vector and radius conflict
BGND-067

Program Execute Error Alarm - COR – 309

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Description The arc end point is not on the arc created by the arc starting point and the specify
center.

Reason Programming error.

Solution Please check the NC program.

7.68 COR-068 Quiet Mode not support imperial Metric switch command
Alarm ID COR–068 Alarm title Quiet Mode not support imperial
Metric switch command
BGND-068

Description The single block command in Quiet mode operation cannot switch Metric/ imperial unit.

Reason Programming error.

Solution Please check the NC program.

7.69 COR-069 Round corner and chamfer cmd. conflict

Alarm ID COR–069 Alarm title Round corner and chamfer cmd.
conflict
BGND-069

Description Chamfer command and round corner command are in the same line.

Reason Program error.

Solution Do not let chamfer command and round corner command exist in the same line.

7.70 COR-070 Invalid G Code

Alarm ID COR–070 Alarm title Invalid G Code
BGND-070

Description Enter incorrect G code to controller.

Reason Program error.

Program Execute Error Alarm - COR – 310

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Solution Enter the valid G-code.

7.71 COR-071 No main program name assigned

Alarm ID COR–071 Alarm title No main program name assigned
BGND-071

Description The name of main program is not specified.

Reason The NC program is not loaded.

Solution Specify the name of main program.

7.72 COR-072 Threading command exceeds max. cutting speed

Alarm ID COR–072 Alarm title Threading command exceeds max.
cutting speed
BGND-072

Description Threading command exceeds the maximum cutting speed.

Reason Program error.

Solution Decrease the cutting speed of threading.

7.73 COR-073 Tapping command exceed max. cutting speed

Alarm ID COR–073 Alarm title Tapping command exceed max.
cutting speed
BGND-073

Description Tapping command speed exceeds the maximum cutting speed.

Reason Program error.

Solution Decrease the cutting speed of tapping.

Program Execute Error Alarm - COR – 311

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7.74 COR-074 Tool radius too big, path overcut

Alarm ID COR–074 Alarm title Tool radius too big, path overcut
BGND-074

Description 1. During machining notch, the notch width is smaller than two times of tool radius.
2. During machining trapezoidal, the height of trapezoidal is less than two times of
tool radius.

Reason Tool compensation causes path overcut.

Solution Please check the NC program, and decide whether this part of the machining should
cancels tool radius compensation.

7.75 COR-075 Exact stop wait timeout

Alarm ID COR–075 Alarm title Exact stop wait timeout
BGND-075

Description After 2 seconds after sending Exact stop (G09/G61) command, the difference between
feedback and command exceeds allowable value (G01 is determined by Pr421~; G00 is
determined by Pr481~).

Reason Servo vibration.

Solution 1. Servo tuning.

2. Modify parameters Pr421~ or Pr481~.

7.76 COR-076 G04 dwell time cannot be negative

Alarm ID COR–076 Alarm title G04 dwell time cannot be negative
BGND-076

Description Input value of dwell time G04 is negative.

Reason Program error.

Solution Check the NC program, and enter a positive or zero value in G04 argument.

Program Execute Error Alarm - COR – 312

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7.77 COR-077 NURBS curve format is wrong

Alarm ID COR-077 Alarm Title NURBS curve format is wrong
BGND-077

Description G6.2 format is wrong.

Reason Input argument P, K, R is against allowable format.

Solution Refer the program manual to correct the command syntax.

7.78 COR-078 NURBS curve system memory insufficient

Alarm ID COR-078 Alarm Title NURBS curve system memory insufficient
BGND-078

Description NURBS curve memory is insufficient.

Reason System processing defective.

Solution Contact OEM Syntec.

7.79 COR-079 Number of NURBS curve nodes more than the upper limit
Alarm ID COR-079 Alarm Title Number of Nurbs curve nodes more than the upper limit
BGND-079

Description NURBS curve control point is over limit.

Reason NC file G6.2 curve is too long and cause using too many control point.

Solution Re-generate the CAM, and restrict the number of curve nodes less than 400.

Program Execute Error Alarm - COR – 313

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7.80 COR-080 Threading pitch is negative

Alarm ID COR-080 Alarm Title Threading pitch is negative
BGND-080

Description Threading pitch distance can’t be negative value.

Reason Threading pitch distance setting error.

Solution Check and correct the configured threading pitch to be positive value.

7.81 COR-081 Use arc interpolation under tool offset function. Arc
command doesn’t use assigned angle.
Alarm ID COR-08 Alarm Title Use arc interpolation under tool offset function. Arc command
1 doesn’t use assigned angle.
BGND-0
81

Description In tool offset function (G45~G48), G02 and G03 can only be 90 degree or 270 degree.

Reason In NC program’s tool offset function (G45~G48) block, all arc interpolation angle can only be 90
degree or 270 degree.

Solution Check if G45~G48 is 90 or 270 degree when using them in the arc interpolation (G02/G03). Note,
IJK to specify circle center shall be used.

7.82 COR-082 Tool compensation function and tool offset function can’t
use at the same time
Alarm ID COR-082 Alarm Title Tool compensation function and tool offset function can’t
use at the same time
BGND-082

Description Can’t use tool offset function (G45~G47) and tool compensation function (G41, G42) or tool radius
compensation at the same time.

Reason NC program edit error.

Program Execute Error Alarm - COR – 314

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Alarm ID COR-082 Alarm Title Tool compensation function and tool offset function can’t
use at the same time
BGND-082

Solution Check NC program, and confirm tool offset function (G45~G47) and tool compensation function
(G41, G42) are not used at the same time.

7.83 COR-083 When pull tool back to pause point, and move axis position
manually.
Alarm ID COR-0 Alarm Title When pull tool back to pause point, and move axis position
83 manually.
BGND-
083

Description Before pull tool back to pause point, press stop and manually move tool.

Reason Operation error.

Solution Please wait until tool is pulled exactly back to pause point, then execute the manual position
movement.

7.84 COR-084 P Argument unassigned when using the rapid drilling

Alarm ID COR-084 Alarm Title P Argument unassigned when using
the rapid drilling
BGND-084

Description When using rapid drilling function, must set P argument (bottom hole dwell time), or
system will issue this alarm.

Reason Programming error.

Solution Check the NC program to ensure the P Argument is assigned when using the G code of
rapid drilling.

Program Execute Error Alarm - COR – 315

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7.85 COR-085 F Argument unassigned in Inverse Time Feed mode

Alarm ID COR-085 Alarm Title F Argument unassigned in Inverse
Time Feed mode
BGND-085

Description Under Inverse Time Feed mode, if F argument is not assigned in command line and
system will issue this alarm.

Reason Programming error.

Solution Check the NC program to ensure there is F command is given following in each line
after Inverse Time Feed mode.

7.86 COR-086 R and I arguments unassigned in G10 L1501 mode

Alarm ID COR-086 Alarm Title R and I arguments unassigned in G10
L1501 mode
BGND-086

Description G10 L1501 argument only has argument R or argument I.

Reason Programming error.

Solution Check the NC program to ensure the R and I arguments are not used independently.

7.87 COR-087 P and Q arguments must be different in G10 L1501 mode

Alarm ID COR-087 Alarm Title P and Q arguments must be different
in G10 L1501 mode
BGND-087

Description P and Q argument in G10 L1501 mode setting are the same.

Reason Programming error.

Solution Please check program, and confirm P and Q argument in G10 L1501 mode aren’t the
same.

Program Execute Error Alarm - COR – 316

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7.88 COR-088 No time-axis command after the I argument in G10 L1501

mode
Alarm ID COR-088 Alarm Title No time-axis command after the I
argument in G10 L1501 mode
BGND-088

Description In spring machine dedicated machine's motion plan, if use I argument in G10 L1501,
before the next G10 L1502 command, user can’t command P argument axis number (time
axis) in G1 0L1501.

Reason Programming error.

Solution Check the NC program.

7.89 COR-089 Main axis must be increment command in G10 L1501 mode
Alarm ID COR-089 Alarm Title Main axis must be
increment command in G10L1501
BGND-089
mode

Description G10 L1501 mode spindle must be incremental command.

Reason Programming error.

Solution Under G10 L1501 mode, confirm the command which sends to spindle is incremental
command.

7.90 COR-090 C-axis zero-speed check failed in G12.1 mode

Alarm ID COR-090 Alarm Title C-axis zero-speed check failed in
G12.1 mode
BGND-090

Description When start to switch polar coordinate, C axis must be totally stop.

Reason When C axis uses as spindle, but spindle not yet stop rotating.

Solution Switch the spindle to C-axis mode before activating polar coordinate.

Program Execute Error Alarm - COR – 317

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7.91 COR-091 Main axis synchronization – basic main axis number error
Alarm ID COR-091 Alarm Title Main axis synchronization – basic
main axis number error
BGND-091

Description When using spindle synchronous function G114.1, Pr4021, Pr4023, Pr4025 can’t be zero.

Reason Parameter setting error.

Solution Check if values of Pr4021/Pr4023/Pr4025 are correct.

7.92 COR-092 Main axis synchronization – synchronization main axis

number error
Alarm ID COR-092 Alarm Title Main axis synchronization –
synchronization main axis number
BGND-092
error

Description When using spindle synchronous function G114.1, Pr4022, Pr4024, Pr4026 can’t be zero.

Reason Parameter setting error.

Solution Check if values of Pr4022/Pr4024/Pr4026 are correct.

7.93 COR-093 Main axis synchronization – spindle type error

Alarm ID COR-093 Alarm Title Main axis synchronization – spindle
type error
BGND-093

Description When using spindle synchronous and Superimposition function, setting wrong spindle
motor type.

Reason Parameter setting error.

Solution Check 1791~Pr1800 to set correct spindle configurations by referring to HELP.

Program Execute Error Alarm - COR – 318

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7.94 COR-094 Under spindle load rigid tapping spindle rotation speed
exceed
Alarm ID COR-094 Alarm Title Under spindle load rigid tapping
spindle rotation speed exceed
BGND-094

Description When using spindle load function to do rigid tapping, tool axis must synchronize with
offset axis speed, and then do end surface taping according to user setting tapping speed.
If tool axis speed is over spindle rotation speed maximum value, and system will issue this
alarm.

Reason Command is over range that mechanical can bear.

Solution 1. Reduce the rotation speed (tapping speed) of tool axis.

2. Reduce the rotation speed of workpiece axis.

7.95 COR-095 In polygon cutting function, basic spindle rotation speed

ratio is wrong
Alarm ID COR-095 Alarm Title In polygon cutting function, basic
spindle rotation speed ratio is wrong
BGND-095

Description When using polygon cutting G51.2 function, basic spindle rotation speed ratio (P
argument) must be bigger than zero.

Reason Programming error.

Solution Check the value of P argument in G51.2.

7.96 COR-096 In polygon cutting function, synchronous spindle rotation

speed ratio is wrong
Alarm ID COR-096 Alarm Title In polygon cutting function,
synchronous spindle rotation speed
BGND-096
ratio is wrong

Description When using polygon cutting G51.2 function, basic spindle rotation speed ratio (Q
argument) must be bigger than zero.

Program Execute Error Alarm - COR – 319

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Alarm ID COR-096 Alarm Title In polygon cutting function,

synchronous spindle rotation speed
BGND-096
ratio is wrong

Reason Programming error.

Solution Check the value of Q argument in G51.2.

7.97 COR-097 Axis coupling function ON or OFF failed

Alarm ID COR-097 Alarm Title Axis coupling function ON or OFF
failed
BGND-097

Description Axis coupling function ON or OFF failed.

Reason Too much axis coupling groups is used.

Solution Check if the number of axis coupling groups is more than 16 (including the number of
axis coupling group configured in parameter).

7.98 COR-098 Parameter learning argument error

Alarm ID COR-098 Alarm Title Parameter learning argument
error
BGND-098

Description When using learning function, if argument (P, Q, R, K) setting is wrong, system will issue
this alarm.

Reason Programming error.

Solution Check the NC program to ensure the arguments are in compliance with specifications.

P.S. Valid version of COR-336 : before 10.118.60J、10.118.66D、10.118.69 (included).

Program Execute Error Alarm - COR – 320

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7.99 COR-099 Tapping learning condition is not matched

Alarm ID COR-099 Alarm Title Tapping learning condition is not
matched
BGND-099

Description Condition of tapping learning function is not matched

Reason When activating tapping learning function, if tapping condition (tapping depth, R point
height, feedrate, rotation speed, and etc.) is different, it can’t apply to same learning
data. If force different tapping condition to use same learning data, it may misuse
learning data, and cause tapping error or even tool break.

Solution Check tapping instruction in tapping learning function, and confirm all tapping
instruction arguments are the same.

P.S. Valid version of COR-336 : before 10.118.60J、10.118.66D、10.118.69 (included).

7.100 COR-100 Unsupported G code command or option software is not

activated
Alarm ID COR-100 Alarm Title Unsupported G code command or
option software is not activated
BGND-100

Description Different controllers will have correspond G code, but not all G code can use.

Reason 1. This controller type may not support this G code command.
2. This controller type will not support serial bus spindle (C-Type) to use lathe G21,
G33, G34, G78 commands.
3. This controller type will not support serial bus spindle (A-Type) to use lathe G32,
G73, G76, G92 commands.
4. This controller type can support this G code command, but the option software
function has not been purchased, which makes the G code unusable.
5. Loader path and Woodworking label path only support part of G codes:
G00, G01, G02, G03, G04, G04.1, G09, G10, G17, G18, G19, G22, G23, G31, G52, G53,
G54, G55, G56, G57, G58, G59, G59.x, G90, G91, G92.
6. The setting of Pr3802 is incorrect. This controller type does not support the G62
command.

Solution 1-4. Please contact administrator.

5. Do not use Loader path and Woodworking label path to do process operation.
6. Set Pr3802 to 0.

Program Execute Error Alarm - COR – 321

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7.101 COR-101 Under Spindle synchronization – thread pitches of two

spindle is inconsistent
Alarm ID COR-101 Alarm Title Under Spindle synchronization – thread pitches of two
spindle is inconsistent
BGND-101

Description When using spindle synchronize, if basic spindle and synchronous spindle pitch setting are
different and will cause synchronous abnormal condition. And will issue this alarm for
protection.

Possible Parameter setting error.

Cause

Solution Check the spindle used in Pr161~180 to ensure the parameter configurations are the same.

7.102 COR-102 Under Spindle synchronization – synchronization

command duplicated or conflicted
Alarm ID COR-102 Alarm Title Under Spindle synchronization –
synchronization command duplicated or
BGND-102
conflicted

Description When spindle synchronizing, repeat G51.2, G114.1 or G114.3 commands.

Possible Cause Haven’t use G113 to cancel G114.1 and G114.3, or use G50.2 to cancel G51.2, and again set
a repeated G114.1, G114.3 or G51.2 commands.

Solution Cancel the G114.1 and G114.3 mode with G113, or cancel G51.2 mode with G50.2. Then
execute the G114.1/G114.3/G51.2 commands to avoid the angle difference for repeated
machining.

7.103 COR-103 Invalid precision channel setting

Alarm ID COR-103 Alarm Title Invalid precision channel setting
BGND-103

Description Invalid precision channel setting.

Program Execute Error Alarm - COR – 322

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Alarm ID COR-103 Alarm Title Invalid precision channel setting

BGND-103

Possible Cause Using G64, G62P_ or G120.1 P_Q_ to choose invalid precision channel.
Currently can only choose:
1. G64、G62 P0~P9、G62/G64 P21～P23
2. G120.1 P0、G120.1 P1 Q1 ~ G120.1 P3 Q3

Solution To select precision channel with the G64/G62 P_ or G120.1 P_ Q_.

Check the NC program to ensure if any non-existing precision channel is selected.

7.104 COR-104 Virtual axis function enabling failed

Alarm ID COR-104 Alarm Title Virtual axis function enabling failed
BGND-104

Description The virtual axis function failed to be functioned.

Possible Cause 1. The P and Q arguments in G10 L800 P_ Q_ or G10 L801 P_ Q_ are set incorrectly.
a. No P, Q arguments.
b. The P argument is set incorrectly and the value is invalid.
c. The Q argument is set incorrectly, the value is invalid; or the
corresponding axis is not set to the axis of the parameter table that has
been turned on.
2. In the same machining, G10 L800 and G10 L801 appear at the same time.
3. The robot does not support the virtual axis function.

Solution 1. Check the virtual axis commands to ensure the P and Q Arguments are
configured.
2. Check the virtual axis commands to ensure the P Argument shall be within
100~999 and the Q Argument shall be within 1~16 (axis number) or 100~999 (axis
name).
3. Check the axial direction (Q Argument) mapped with the virtual axis to ensure the
parameter table is configured to the enabled axial direction.
4. Check if the G10 L800 and G10 L801 shall not be existent in the same NC program.

Program Execute Error Alarm - COR – 323

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7.105 COR-105 Axial coupling configuration error

Alarm ID COR-105 Alarm Title Axial coupling configuration error
BGND-105

Description The axis coupling function is set incorrectly.

Possible In G10 L900 P_ Q_ R_, the P and Q arguments are set incorrectly.
Cause

Solution 1. Check the name or number of coupling axis is mapped to ensure the axial direction is
enabled.
2. Chedk the specified coupling axis is not assigned to inclined axes control.
3. Check the specified coupling axis is not assigned to indexing axis.

7.106 COR-106 Prohibit to use G5.1 in G61/G63/G63.2 mode

Alarm ID COR-106 Alarm Title Prohibit to use G5.1 in G61/G63/
G63.2 mode
BGND-106

Description 1. G5.1 path smoothing.

In G61, G63, G63.2 mode, it is forbidden to use G5.1 smoothing function, otherwise
the system will issue an alarm; If G61, G63, G63.2 are enabled in G5.1 mode, the
system will stop the smoothing function until it jumps out of G61, G63, G63.2
mode and then activate again.
2. G05 High Precision Contour Control.
a. 10.116.16J previous version, in G61, G63, G63.2 mode, it is forbidden to use
G05 High Precision Contour Control function, otherwise the system will
issue an alarm;
If G61, G63, G63.2 is enabled in G05 mode, no alarm will be issued, but
the High Precision Contour Control function is disabled, It is necessary to
command G05 again to activate.
b. above 10.116.16K versions, no alarm will be issued, and the G05 High
Precision Contour Control function will be disabled, and can be valid after
G61, G63 and G63.2.

Possible Cause The cutting mode setting in the NC program is incorrect.

Solution 1. Do not mix use G5.1 path smoothing with G61/G63/G63.2 functions.
2. In the version before 10.116.16J (included), do not mix use the G05 High Precision
Contour Control with the G61/G63/G63.2 functions.

Program Execute Error Alarm - COR – 324

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7.107 COR-107 G5.1/G05 command format error

Alarm ID COR-107 Alarm Title G5.1/G05 command format error
BGND-107

Description The G5.1 and G05 commands are in the wrong format.

Possible Cause 1. The format of the G5.1 path smoothing command in the NC program is incorrect.
2. The G05 high-precision cutting mode command format in the NC program is
incorrect.

Solution Confirm the following command formats are correct not have these error:
1. G5.1
a. Q argument: None, more than 2, or less than 0.
b. E argument: None or less than 0.
2. G05
a. System issue alarm when using G05 in following cases for each version:
i. G05 P argument is not 10000 nor 0.
ii. G05 E argument is not positive.
b. Activate command G05 P10000 X0 Y0 Z0 α_ β_ in 10.116.36 or above
versions:
i. More than 5 axial directions are assigned.
ii. The geometry axis argument not 0.
iii. The rotary axis argument is configured to 0.
iv. The axial direction of geometry axis is configured but this of rotary
axis is not.
v. The axis of the rotation axis is not set when the axis of the
geometry axis is not set.
vi. More than 2 axial directions of rotation axes are configured.
vii. Any axial arguments is negative.
c. In the version before 10.116.16B, there is the 4th axis command in
addition to the block movement commands of X, Y, or Z axes after G05 is
executed.

7.108 COR-108 G10 L1501/L1502 command format error

Alarm ID COR-108 Alarm Title G10 L1501/L1502 command format
error
BGND-108

Description There is no NC program between G10 L1501 and G10 L1502.

Possible Cause The NC program was written incorrectly.

Program Execute Error Alarm - COR – 325

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Alarm ID COR-108 Alarm Title G10 L1501/L1502 command format

error
BGND-108

Solution Check the NC program to ensure the programming between G10 L1501 and G10 L1502 is
correct.

7.109 COR-109 The second software stroke limit command error,

activating failure
Alarm ID COR-109 Alarm Title The second software stroke limit command error,
activating failure
BGND-109

Description The second software stroke limit (G22) command is written incorrectly, causing the second
software stroke limit fail to activate.

Possible The arguments written after the second software stroke limit (G22) command are wrong, and
Cause the same group parameters should exist at the same time.

Solution Check if the arguments in the same set after G22 are defined completely.

7.110 COR-110 NC program of spring machine motion plan more than

500 lines
Alarm ID COR-110 Alarm Title NC program of spring machine motion plan more than 500
lines
BGND-110

Description The number of machining lines between G10 L1501 and G10 L1502 exceeds 500 lines.

Possible There are too many single blocks in the NC program.

Cause

Solution Check and refine the NC program.

Program Execute Error Alarm - COR – 326

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7.111 COR-111 Axis exchange function – axial configuration error

Alarm ID COR-111 Alarm Title Axis exchange function – axial configuration error
BGND-111

Description Under the axis exchange function, the axial setting is incorrect.

Possible The two axial's axis exchange parameters are set incorrectly.
Cause

Solution Check if Pr3721 and Pr3722 are mapped to physical axial directions (Pr21~) and to 2 different
axis.

7.112 COR-112 Axis exchange function – diameter/radius axis

configuration error
Alarm ID COR-112 Alarm Title Axis exchange function – diameter/radius axis
configuration error
BGND-112

Description Under the axis exchange function, the diameter axis and radius axis are set incorrectly.

Possible The parameters of the diameter and radius axis of the two axis exchange are set incorrectly.
Cause

Solution Check if the diameter and radius axis configurations (Pr281~) of the 2 axis to be exchanged is
consistent.

7.113 COR-113 Axis exchange function – ON or OFF timing error

Alarm ID COR-113 Alarm Title Axis exchange function – ON or OFF timing error
BGND-113

Description When the axis exchange function is enabled, the enabled or disabled timing error.

Possible Cause When the cross-path axis is exchanged, the G04.1 waiting action is not performed.

Solution Check PLC to ensure no G04.1 waiting command is executed in more than 1 path.

Program Execute Error Alarm - COR – 327

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7.114 COR-114 Axis exchange function – path configuration error

Alarm ID COR-114 Alarm Title Axis exchange function – path
configuration error
BGND-114

Description When using the axis exchange function, the path setting is incorrect.

Possible Cause The axis used for axis exchange belong to multi-paths.

Solution Check path parameter ( Pr701~) if the two axis to be exchanged are mapped to the
multiple path.

7.115 COR-115 G92.1 axial configuration error

Alarm ID COR-115 Alarm Title G92.1 axial configuration error
BGND-115

Description When using the G92.1 rotation function, the axial setting is incorrect.

Possible Cause The parameter sets the first 3 axis of the path contains the rotary axis.

Solution Check the parameter to ensure the first 3 axis are linear axis.

7.116 COR-116 Absolute coordinate system synchronization failed

Alarm ID COR-116 Alarm Title Absolute coordinate system
synchronization failed
BGND-116

Description Absolute coordinate system failed to synchronize when using C35.

Possible Cause Machine is not stationary or the program is continuously interpreted.

Solution To execute the synchronization of coordinate system in C35 mode shall ensure the
machine is still and the program stops to interpret (i.e. Using M code shall turn C38 off).

Program Execute Error Alarm - COR – 328

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7.117 COR-117 M code not disabled in the interrupt subprogram

Alarm ID COR-117 Alarm Title M code not disabled in the interrupt subprogram
BGND-117

Description If Pr3600 is set to n, when the interrupt type subprogram is used, it starts with M(n) and ends
with M(n+1). If M(n) is used and M(n+1) is not used to end the function, it will cause an action
error; therefore, this alarm is issued for protection.

Possible The NC programming error.

Cause

Solution Check the NC program to ensure the M(n+1) command is given.

7.118 COR-118 Prohibit G53 commands in tool tip control mode

Alarm ID COR-118 Alarm Title Prohibit G53 commands in tool tip
control mode
BGND-118

Description G53 command cannot be used in the tool point control mode.

Possible Cause 1. The NC programming error.

2. The machine type is the tool point control mode.

Solution 1. Please check the NC program, make sure that the G53 command is not within the
validity range of G43.4 or G43.5.
2. Please check the NC program, make sure that the G53 command is not within the
validity of G12.1.
3. If the machine configuration used is the tool point control mode, the G53
command cannot be used.

7.119 COR-119 G10 L16 command format error

Alarm ID COR-119 Alarm Title G10 L16 command format error
BGND-119

Description Since the command G10 L16 (virtual circle radius) does not support functions such as G05, G7.1,
G12.1, G93, G95, and G05, therefore, an alarm will be issued if G10 L16 is used when the above
command is issued.

Program Execute Error Alarm - COR – 329

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Alarm ID COR-119 Alarm Title G10 L16 command format error

BGND-119

Possible 1. The axis type is linear axis (i.e. G10 L16 X50., and X is set to a linear axis, this alarm is
Cause issued).
2. When using G10 L16 while command G05, G7.1, G12.1, G93, G95 and etc. functions are
also given.

Solution 1. Check Pr221~ to ensure the correct axis type.

2. G10 L16 and G7.1/G12.1/G93/G95/G05 shall not be executed at the same time.

7.120 COR-120 More than the maximum number of cutting

synchronization axis
Alarm ID COR-120 Alarm Title More than the maximum number of cutting synchronization
axis
BGND-120

Description Different controller products can correspond to different maximum number of simultaneous
cutting axis, and if this limit is exceeded, an alarm will be issued.
(i.e. G01 X10. Y10 .Z10. Represents the number of simultaneous axes is 3).

Possible Please refer to "System Information" under the controller HMI screen to check "Machine
Cause Properties" and "Machine Code". Please refer to the catalogue for each product specification.
Following examples:
1. If "Machine Properties" is Mill, "Machine Code" is 200A-5, and the maximum number of
axis is 9.
2. If the "Machine Properties" is Lathe, the "Machine Code" is 6B, and the maximum
number of axis is 4.

Solution The number of simultaneous axis in the NC program shall be according to the product
specifications.

7.121 COR-121 LN operator shall be positive

Alarm ID COR-121 Alarm Title LN operator shall be positive
BGND-121

Description The operands after the LN function cannot be negative.

Possible Cause The NC program was written incorrectly.

Program Execute Error Alarm - COR – 330

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Alarm ID COR-121 Alarm Title LN operator shall be positive

BGND-121

Solution Modify the contents of the NC program.

7.122 COR-122 The 1st operator of POW shall not be negative

Alarm ID COR-122 Alarm Title The 1st operator of POW shall not be negative
BGND-122

Description The base operand of the POW function must not be a negative number.

Possible Cause The NC program was written incorrectly.

Solution Modify the contents of the NC program.

7.123 COR-123 Illegal STR2INT input or too long string

Alarm ID COR-123 Alarm Title Illegal STR2INT input or too long string
BGND-123

Description The syntax of the STR2INT function is incorrect or the string is too long.

Possible Cause The NC program was written incorrectly.

Solution Modify the contents of the NC program.

7.124 COR-124 S code commands unsupported in the machine

Alarm ID COR-124 Alarm Title S code commands unsupported in the machine
BGND-124

Description This model does not support S code commands.

Possible Cause This model does not support S code commands.

Solution Replace a controller model that supports S codes.

Program Execute Error Alarm - COR – 331

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7.125 COR-125 T code commands unsupported in the machine

Alarm ID COR-125 Alarm Title T code commands unsupported in the machine
BGND-125

Description T code command is illegal.

Possible Cause 1. This model does not support T code commands.

2. The T code command is out of the T code range supported by the product.

Solution Replace a controller model that supports T codes.

7.126 COR-126 H code commands unsupported in the machine

Alarm ID COR-126 Alarm Title H code commands unsupported in the machine
BGND-126

Description This model does not support H code commands.

Possible Cause This model does not support H code commands.

Solution Replace a controller model that supports H codes.

7.127 COR-127 D code commands unsupported in the machine

Alarm ID COR-127 Alarm Title D code commands unsupported in the machine
BGND-127

Description This model does not support D code commands

Possible Cause This model does not support D code commands

Solution Replace a controller model that supports D codes.

Program Execute Error Alarm - COR – 332

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7.128 COR-131 Too much M/T code in a block

Alarm ID COR-131 Alarm Title Too much M/T code in a block
BGND-131

Description The total number of M codes and T codes in the same block exceeds 20.

Possible Cause NC programming error.

Solution Check the NC program to ensure the total number of M and T codes are not more than
20 in one single block.

7.129 COR-132 Illegal character in the program name

Alarm ID COR-132 Alarm Title Illegal character in the program name
BGND-132

Description When open a file using Macro, the specified file name contains illegal characters.

Possible Cause NC programming error.

Solution Check the specified file names.

7.130 COR-133 Command unsupported in Three-points arc

interpolation mode
Alarm ID COR-133 Alarm Title Command unsupported in Three-points arc
interpolation mode
BGND-133

Description This command is not supported in the three-point arc interpolation mode (G02.4, G03.4)

Possible 1. The tool radius compensation function is not turned off before using this function.
Cause 2. It is not supported in G62 cutting mode.
3. In the three-point arc interpolation mode (G02.4, G03.4), A, C, and R commands are not
supported.

Solution Check the NC program to ensure there is no command described in the Possible Cause.

Program Execute Error Alarm - COR – 333

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7.131 COR-134 Three-points arc interpolation command format error

Alarm ID COR-134 Alarm Title Three-points arc
interpolation command format
BGND-134
error

Description The three-point arc interpolation (G02.4, G03.4) command format is wrong.

Possible Cause The three-point arc interpolation (G02.4, G03.4) command is regarded as a group of two
lines, which can be specified continuously. The end point of the previous arc is the
starting point of the next arc, but the F command can only be in the odd line. This alarm
is issued if the total number of lines in the command is odd or the number of lines in the
F command is even.

Solution Check the three-point arc interpolation G02.4/G03.4 command format in NC program.

7.132 COR-135 Read/write command format error for R value

Alarm ID COR-135 Alarm Title Read/write command format error
for R value
BGND-135

Description SETRREGBIT, READRREGBIT bring in an argument with type error or range error.

Possible Cause 1. SETRREGBIT (R value number, specify BIT, on or off)

a. If the R value is less than 0 or greater than 65535.
b. Specify if the BIT is less than 0 or greater than 31.
c. If the third argument is not 0 (off) or 1 (on).
2. READRREGBIT (R value number, specify BIT)
a. If the R value is less than 0 or greater than 65535.
b. Specify if the BIT is less than 0 or greater than 31.

Solution Correct the argument type or range in the commands, SETRREGBIT and READRREGBIT

7.133 COR-136 Please reboot the controller when axis tuning failed
Alarm ID COR-136 Alarm Title Please reboot the controller when axis tuning failed
BGND-136

Description After a certain serial bus axial tuning fails, without rebooting, cycle start is triggered.

Program Execute Error Alarm - COR – 334

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Alarm ID COR-136 Alarm Title Please reboot the controller when axis tuning failed
BGND-136

Possible The serial bus axial tuning failed.

Cause

Solution Reboot controller.

7.134 COR-137 Path synchronization waiting's P-argument sequence

error
Alarm ID COR–137 Alarm title Path synchronization waiting's P-
argument sequence error
BGND-137

Description The machining multi-path program uses the path synchronization waiting (G04.1) to
wait for the synchronization action:
1. When the Q argument is not selected, when two programs go to the position of
the path synchronization waiting (G04.1) at the same time, if the P arguments
substituted are different, this alarm is issued for reminder.
2. When the next Q argument (decimal) specifies the path waiting for each other,
when the two programs go to the position of the path synchronization waiting
(G04.1) at the same time, and wait for each other, but the P arguments
substituted are different, this alarm is issued for reminder.

Possible Cause 1. In the NC program of multiple paths, the order of P arguments is abnormal or the
number is incorrect.
2. Machining is performed using M99, but in each program, the path without Q
argument is synchronously waiting (G04.1), and the number is different.
3. Machining is performed using M99, but in each program, the path with the same
Q argument is synchronously waiting (G04.1), and the number is different.
4. The two paths “wait for each other”, but the P argument substituted are not the
same. i.e. G04.1 P1 Q123 under the first path and G04.1 P2 Q124 under the
second path.

Solution Please check the number of Synchronization wait between paths (G04.1) and the order
of the assigned value for argument P.

Program Execute Error Alarm - COR – 335

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7.135 COR-138 Read/write command format error at the I/O/A point

Alarm ID COR-138 Alarm Title Read/write command format error at
the I/O/A point
BGND-138

Description The system provides 512 I/O/A points, the input I/O/A point number shall be within 0~511
when using the commands, SETDO, SETABIT, READDI, READDO, and READABIT.

Possible Cause NC Programming error.

Solution Check if there is any of I/O/A point number in the commands, SETDO, SETABIT, READDI,
READDO, and READABIT in the NC program is over the range of 0 ~ 511.

7.136 COR-139 Polynomial solution error

Alarm ID COR-139 Alarm Title Polynomial solution error
BGND-139

Description Determine the polynomial cannot be derived to solutions in case of the alarm.

Possible Cause Numerical processing calculation errors cause root failure.

Solution Check the value of system data no. 321, and provide it to the controller OEM Syntec for
solutions.

7.137 COR-140 Invalid high-precision contour control mode using

Alarm ID COR-140 Alarm Title Invalid high-precision contour control
mode using
BGND-140

Description 1. Turn on G05 high-speed high-precision mode in the RTCP/STCP mode.

2. When the high-precision contour control mode is enabled during processing, use single
block stop C40.
3. When the STCP mode is enabled during processing, use single block stop C40.

Program Execute Error Alarm - COR – 336

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Alarm ID COR-140 Alarm Title Invalid high-precision contour control

mode using
BGND-140

Possible Cause 1. In the RTCP/STCP mode, turn on the G05 high-precision contour control mode with
commands, such as G05 P10000.
2. When the high-precision contour control mode is enabled during processing, use single
block stop C40.
3. When the STCP mode is enabled during processing, use single block stop C40.

Solution 1. Check the mode to be turned on is (1) RTCP/STCP mode or (2) G05 high-precision
contour control mode.
If (1), remove the command to turn on the G05 high-precision contour control mode in
the RTCP/STCP mode.
If (2), turn off the RTCP/STCP mode before turning on the G05 high-precision contour
control mode.
2. When the high-precision contour control mode is enabled during processing, do not
use the single block stop C40 at the same time.
3. When the STCP mode is enabled during processing, do not use the single block stop
C40 at the same time.

7.138 COR-141 G68.3 command format error

Alarm ID COR-141 Alarm Title G68.3 command format error
BGND-141

Description [command format]

G68.3 X_ Y_ Z_ R_; // The origin and z-axis rotation angle in the characteristic coordinate
system.
G68.3 P1 X_ Y_ Z_; // The origin of the characteristic coordinate system, and the
coordinate system is determined with the tool rotation angle.

Possible Cause G68.3 command format, X, Y and Z are all exist or non-exist at the same time.

Solution Check if G68.3 command format is correct.

Program Execute Error Alarm - COR – 337

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7.139 COR-142 Spindle synchronization – K Argument error

Alarm ID COR-142 Alarm Title Spindle synchronization – K
Argument error
BGND-142

Description K Argument error while using Spindle synchronization function.

Possible Cause The inputted K Argument is not within the valid range.

Solution Input a K Argument within the valid range to enable the Spindle synchronization.

7.140 COR-143 Programmable data input specified axis does not exist
Alarm ID COR-143 Alarm Title Programmable data input specified
axis does not exist
BGND-143

Description In G10 L1501 mode, the P argument is set incorrectly.

Possible Cause The axial direction substituted by the P Argument is inexistent.

Solution Check Pr21~ to ensure the axial direction is ON.

7.141 COR-144 Path synchronization waiting Q Argument content error

Alarm ID COR-144 Alarm Title Path synchronization waiting Q
Argument content error
BGND-144

Description When the machining multiple path program applies the G04.1 to wait for
synchronization, the Q Argument assigns the paths to be waited for each other
(decimally). The alarm is used to remind the users if the Q Argument type error or the
assigned path is inexistent.

Program Execute Error Alarm - COR – 338

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Alarm ID COR-144 Alarm Title Path synchronization waiting Q

Argument content error
BGND-144

Possible Cause 1. The Q Argument is not a positive integer (negative number, decimal point and
zero are all illegal).
2. The path assigned by the Q Argument is inexistent. i.e. Q24 is used to assign the
2nd and 4th path to wait for each other. However, the Pr731=3 and there are only
3 CNC main system paths.
3. The Q Argument includes 0 when assigning the paths. i.e. Q103.
4. The paths assigned by the Q Argument do not include this in which the command
is. ie. In the 2nd path, the G04.1 P1 Q13 assigns the 1st and 3rd paths to wait for
each other, but it does not assign the path in which it is.

Solution Check the Path synchronization waiting (G04.1) in the program to ensure the type and
the assigned path are correct for a given Q Argument.

7.142 COR-145 Failed to activate Spindle positioning

Alarm ID COR-145 Alarm Title Failed to activate Spindle
positioning
BGND-145

Description Spindle positioning failed.

Possible Cause 1. Incorrect Spindle ID is assigned.

2. The Spindle is operating in the tapping mode when the Spindle positioning
function is ON.
3. After starting the positioning, C61 is OFF so that the positioning is broken.

Solution 1. Check the Spindle parameter configuration.

2. Check the NC program to ensure the execution of Spindle positioning in non-
tapping mode.
3. Check the PLC to ensure C61 is ON.

7.143 COR-146 Single block argument type error

Alarm ID COR-146 Alarm Title Single block argument type error
BGND-146

Description Argument type error in a block.

Program Execute Error Alarm - COR – 339

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Alarm ID COR-146 Alarm Title Single block argument type error

BGND-146

Possible Cause The two following situations may trigger this alarm:
1. Input float value to an argument required integer value.
2. Input integer value to an argument required float value.

Solution Correct the argument type in the block.

7.144 COR-147 Spindle is not enabled when path machining

Alarm ID COR-147 Alarm Title Spindle is not enabled when path
machining
BGND-147

Description The machining Spindle assigned by the path is not enabled when executing the
commands related to the Spindle.

Possible Cause When executing the G33/G34/G63/G74/G84, the Spindle assigned by the R791~R794 is not
enabled.

Solution 1. Check if the PLC switches R791~R794 values correctly in the block and whole NC
program about the alarm.
2. Check if the Pr1621~Pr1628 configurations are correct (cooperate with
R791~R794).

7.145 COR-148 The use of tool retract function error

Alarm ID COR-148 Alarm Title The use of tool retract function
error
BGND-148

Description When using the tool retract function, a given improper argument results in the function
cannot be executed.

Possible Cause 1. In the Tilted working plane machining (G68.2/G68.3) or RTCP (G43.4/G43.5) mode,
the C21 ON is triggered to execute the assigned axial position retraction.
2. In the non-Tilted working plane machining (G68.2/G68.3) or non- RTCP (G43.4/
G43.5) mode, the C21 ON is triggered to execute the assigned retraction along the
tool vector.

Program Execute Error Alarm - COR – 340

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Alarm ID COR-148 Alarm Title The use of tool retract function

error
BGND-148

Solution 1. In the slopping plane machining (G68.2/G68.3) or RTCP (G43.4/G43.5) mode,

apply G10.6 R_ to assign the tool retraction function.
2. In the non-slopping plane machining (G68.2/G68.3) or non- RTCP (G43.4/G43.5)
mode, apply G10.6 X_ to assign the tool retraction function.

7.146 COR-149 Tilted working plane machining tool alignment P

Argument over range
Alarm ID COR-149 Alarm Title Tilted working plane machining tool alignment P Argument over
range
BGND-14
9

Descriptio P Argument is over range in Tilted working plane machining tool alignment mode.
n

Possible P Argument is not within 0~2.

Cause

Solution Do not input the P Argument or input the correction configuration for the P Argument in Tilted
working plane machining tool alignment mode.

7.147 COR-151 1st rotation axis entering illegal range

Alarm ID COR-151 Alarm Title 1st rotation axis entering illegal
BGND-151 range

Description 1st rotation axis entering illegal range.

Possible Cause 1. Pr3007, Pr3009, or Pr3010 configuration error.

2. The angle of 1st rotation axis is incorrect in the executed 5-axis NC program.

Solution 1. Check if Pr3009 and Pr3010 are configured correctly. The determination of such two
configurations is related to Pr3007. In case of the alarm, please re-confirm these 3
configurations.
2. Check the NC program.

Program Execute Error Alarm - COR – 341

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7.148 COR-152 2nd rotation axis entering illegal range

Alarm ID COR-152 Alarm Title 2nd rotation axis entering illegal
BGND-152 range

Description 2nd rotation axis entering illegal range

Possible Cause 1. Pr3008, Pr3011 or Pr3012 configuration error.

2. The angle of 2nd rotation axis is incorrect in the executed 5-axis NC program.

Solution 1. Check if Pr3011 and Pr3012 are configured correctly. The determination of such two
configurations is related to Pr3008. In case of the alarm, please re-confirm these 3
configurations.
2. Check the NC program.

7.149 COR-153 Tool direction unknown

Alarm ID COR-153 Alarm Title Tool direction unknown
BGND-153

Description Tool direction unknown.

Possible Cause 5-axis configurations and machine mechanism is incompatible.

Solution The tool cannot reach the destination. It may be caused by the incompatible 5-axis
configurations and machine mechanism. Please check all 5-axis configurations.

7.150 COR-154 No 5-axis function

Alarm ID COR-154 Alarm Title No 5-axis function
BGND-154

Description No 5-axis function.

Possible Cause Pr3001 is not configured when executing G53.1 tool alignment command.

Solution Check if Pr3001 is configured to 0. If yes, configure the other non-zero values based on
the 5-axis mechanism type and reboot.

Program Execute Error Alarm - COR – 342

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7.151 COR-155 5-axis tool direction error

Alarm ID COR-155 Alarm Title 5-axis tool direction error
BGND-155

Description 5-axis tool direction error.

Possible Cause 5-axis tool direction (Pr3002) or the 1st and 2nd rotation axis (Pr3005 and Pr3006)
configuration error.

Solution Check if the Pr3002 is configured correctly, or if the Pr3005 or Pr3006 is configured
correctly. The alarm will be triggered in case the 2nd rotation axis is parallel to the
Spindle in the Spindle type, or the 1st rotation axis is parallel to the Spindle in the
workbench type.

7.152 COR-156 5-axis axial direction error

Alarm ID COR-156 Alarm Title 5-axis axial direction error
BGND-156

Description 5-axis axial direction error.

Possible Cause Incorrect configurations are mapped to the axial direction parameters of 5 axis.

Solution Check if each axial direction is configured completely (Pr21~), if Pr3005, Pr3006, Pr3007
and Pr3008 is configured correctly, or if the axis name (Pr321~) is mapped to Pr3005 and
Pr3006.

7.153 COR-157 Incompatible direction of 5-axis tool direction and this of

rotation axis
Alarm ID COR-157 Alarm Title Incompatible direction of 5-axis tool
direction and this of rotation axis
BGND-157

Description Incompatible direction of 5-axis tool direction and this of rotation axis.

Possible Cause 1. The 2nd axial direction and the tool direction are the same in the Spindle type.
2. The 1st axial direction and the tool direction are the same in the table type.
3. The 1st axial direction and the tool direction are the same in the hybrid type.

Program Execute Error Alarm - COR – 343

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Alarm ID COR-157 Alarm Title Incompatible direction of 5-axis tool

direction and this of rotation axis
BGND-157

Solution Check if the tool direction and the rotation axial direction are the same depended on the
used 5-axis mechanism type.

P.S. Valid version of COR-157 : before 10.118.41M, 10.118.47 (included).

7.154 COR-158 Prohibit the 1st and 2nd rotary axis commands in the
G43.5 mode
Alarm ID COR-158 Alarm Title Prohibit the 1st and 2nd rotary axis
BGND-158 commands in the G43.5 mode

Description Since the G43.5 mode specifies the tool attitude based on the tool vector I, J and K, it
shall not be executed for the 1st and 2nd rotation axis commands which can also specify
the tool attitude.

Possible Cause Programming error.

Solution Check the NC program to ensure the movement commands of the 1st and 2nd rotation
axis are over the valid range in the G43.5 mode.

7.155 COR-159 Illegal tool vector

Alarm ID COR-159 Alarm Title Illegal tool vector
BGND-159

Description In NC program, a movement block assigns an incorrect tool vector.

Possible Cause Programming error.

i.e. Execute G01 X_ Y_ Z_ I0 J0 K0 in the G43.5 mode, and the I0 J0 K0 refers to the 0
vector, 0 vector is illegal.

Solution Check the NC program to ensure the assigned tool vector is correct in the block
indicated by the alarm line number

Program Execute Error Alarm - COR – 344

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7.156 COR-160 5-axis mechanism chain switched when the 5-axis

function is ON
Alarm ID COR-160 Alarm Title 5-axis mechanism chain switched when
the 5-axis function is ON
BGND-160

Description In NC program, the command G10 L5000 [P_] is executed to switch the 5-axis mechanism
when turning on the 5-axis function (RTCP or the tool vector alignment on the
characteristic coordinate system is completed).

Possible Cause Programming error.

i.e. Execute G10 L5000 [P_] in the G43.4 mode.

Solution Check the NC program to ensure the 5-axis function is not turned on in the block indicated
by the alarm line number.

7.157 COR-161 Selected 5-axis mechanism chain is not ON

Alarm ID COR-161 Alarm Title Selected 5-axis mechanism chain is
not ON
BGND-161

Description In NC program, the 5-axis mechanism chain parameters assigned by the command G10
L5000 [P_] is not ON.

Possible Cause Programming error.

i.e. The assigned 5-axis mechanism chain is not configured correctly when executing a
command G10 L5000 [P_].

Solution Check the 5-axis mechanism chain parameters to ensure the assigned 5-axis mechanism
chain function is turned on correctly:

1. 1st set: Pr3001

2. 2nd set: Pr3101
3. 3rd set: Pr5501
4. 4th set: Pr5601

Program Execute Error Alarm - COR – 345

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7.158 COR-162 4-axis RTCP configuration error

Alarm ID COR-162 Alarm Title 4-axis RTCP configuration error
BGND-162

Description The controller will issue the alarm in case the 4-axis RTCP configuration is incorrect.

Possible Cause The 5-axis mechanism parameters, Pr3001, Pr3101, Pr5501 and Pr5601 are configured to
1~3 in case the specific 4-axis tool tip control function (option-29) is turned on but the
tool tip control function (option-12) is not.

Solution 1. Configure the 5-axis mechanism parameters to 4 or 5 correctly.

2. Turn on the tool tip control function (option-12).

7.159 COR-163 Multi-kinematic chain command Q Argument setting

error.
Alarm ID COR-163 Alarm Title Multi-kinematic chain command
Q Argument setting error.
BGND-163

Description Command G10 L5000P_ Q_, Q argument range error.

Possible Cause Command G10 L5000P_ Q_, Q argument range error.

Solution While using G10 L5000P_ Q_, check Q argument to be within 0~4, and is a integer.

7.160 COR-164 Multi-kinematic chain command related 5-Axis

mechanism setting error.
Alarm ID COR-164 Alarm Title Multi-kinematic chain command related
5-Axis mechanism setting error.
BGND-164

Description Command G10 L5000P_ Q_ specified the 5-Axis kinematic chain, and the 5-Axis
mechanism parameter setting error.

Possible Cause While executing G10 L5000P_ Q_, Q argument is given, but the 5-Axis mechanism
parameter of the designated 5-Axis kinematic-chain is not a spindle-type 5-Axis machine.

Program Execute Error Alarm - COR – 346

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Alarm ID COR-164 Alarm Title Multi-kinematic chain command related

5-Axis mechanism setting error.
BGND-164

Solution Please check the designated 5-Axis kinematic-chain. The 5-Axis mechanism configuration
parameter must be a spindle-type 5-Axis machine.
1. The first group : Pr3001 is 1.
2. The second group : Pr3101 is 1.
3. The third group : Pr5501 is 1.
4. The fourth group : Pr5601 is 1.

7.161 COR-165 Multi-kinematic chain command not illegal.

Alarm ID COR-165 Alarm Title Multi-kinematic chain command not
illegal.
BGND-165

Description Command G10 L5000P_ Q_ is used for switching 5-Axis kinematic chain, and only
provides partial 5-Axis mechanism function command.

Possible Cause G10 L5000 P_ Q_ command, the Q argument is set to 2~4 (not the first group of sub-
kinematic chain), and only supports the following 5-Axis machine function command.
1. RTCP: G43.4.
2. RTCP: G43.5.
3. Tilted working plane : G68.2 + Tool alignment functions.
4. Tilted working plane : G68.3.
Notice: Tool alignment functions include G53.1, G53.3, G53.6, ...

Solution When using the G10 L5000 P_ Q_ command to switch multi-kinematic chains, please use
the supported 5-Axis machine function command.

7.162 COR-166 Characteristic Coordinate System Option not supported

Alarm COR-16 Alarm Characteristic Coordinate System Option not supported
ID 6 Title
BGND-1
66

Descrip Option13 ( Characteristic Coordinate System Option ) was not active, therefore the CNC couldn't
tion execute relevant commands.

Program Execute Error Alarm - COR – 347

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Alarm COR-16 Alarm Characteristic Coordinate System Option not supported

ID 6 Title
BGND-1
66

Possibl One or more commands below were given while the Option13 ( Characteristic Coordinate System
e Cause Option ) was inactive:
1. G68.2, G68.3
2. G53.1, G53.3, G53.6
3. Other commands that are relevant to Option13 ( Characteristic Coordinate System Option )

Solutio 1. Activate Option13 ( Characteristic Coordinate System Option )

n 2. Avoid using the commands listed above

7.163 COR-167 File name conflicts in NcFiles

Alarm ID COR-167 Alarm Title Program File name conflicts in NcFiles
BGND-167

Description Program File name conflicts in NcFiles folder.

Possible When Pr3220 is set to 1, "non-main system", "PLC axis", "pre- and post-processing auxiliary
Cause programs" restrict calling files from the Macro folder, and prohibit the NcFiles folder from
having the same file name.

Solution 1. Set Pr3220 to 0.

2. Remove the conflicting files in the NcFiles folder or change the file name.

7.164 COR-168 Illegal tool compensation

Alarm COR-16 Alarm Illegal tool compensation.
ID 8 Title
BGND-1
68

Descrip Illegal tool compensation

tion

Possibl 1. Trying to use non-zero tool length or tool radius compensation value on a machine type
e Cause which doesn't support tool compensation

Program Execute Error Alarm - COR – 348

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Alarm COR-16 Alarm Illegal tool compensation.

ID 8 Title
BGND-1
68

Solutio 1. Set tool compensation value as zero

n 2. Turn off tool compensation related functions

7.165 COR-169 Overlap on the same axis

Alarm COR-16 Alarm Overlap on the same axis
ID 9 Title
BGND-1
69

Descrip Overlap on the same axis.

tion

Possibl Using G1.10 with argument Q on the same axis with two consecutive blocks.
e Cause

Solutio Please check NC Program and avoid overlapping on the same axis with two consecutive blocks.
n

7.166 COR-170 G43.4 L2 illegal argument value

Alarm ID COR-170 Alarm 标题 【G43.4 L2 illegal argument
value 】
BGND-170

说明 When using G43.4 L2. E_ R_, Illegal argument value is assigned

可能原因 Illegal argument value

1. R value is negative
2. E value is not in the range of 0.001 to 179.999

排除方法 Please check the E_ R_ argument values

Program Execute Error Alarm - COR – 349

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7.167 COR-171 Non-linear kinematic transform is not allowed in inclined

axes control
Alarm ID COR-171 Alarm title 【Non-linear kinematic transform is not
allowed in inclined axes control】
BGND-171

Description When inclined axes control is enabled, it can't work with RTCP related function.

Possible Cause using following function, when inclined axes control is enabled.
1. G43.4 Rotate tool center point Type 1.
2. G43.5 Rotate tool center point Type 2.
3. G68.2,G68.3 Titled working plane machining with G43,G44 Tool length
compensation.
4. G41.1, G42.1 tangential control.

Solution Don't use these function at program when inclined axes control is enabled.

7.168 COR-180 Invalid parameters setting for tangential control

Alarm ID COR-180 Alarm Title 【Invalid parameters setting for
tangential control】

Description Invalid command or parameters setting for tangential control.

Reason 1. Feed axes for tangential control do not exist.

2. Specified axis for tangential control does not exist.
3. Do not support specified axis type for tangential control.
4. Using spindle as rotary axis for tangential control but axis is not in C-axis mode.
5. Rotation direction of the tangential control axis is not yet set.
6. Location of the tangential control axis is not yet set.
7. G41.1, G42.1 command：
a. Value of the Q argument is out of range.
b. Value of the E argument is out of range.
c. Value of the P argument is neither 0 or 1.

Solution 1. X or Y or Z axis do not exist. Please ensure axis exist( Pr21~ ) and axis
name( Pr321~ ) correct.
2. Axis for tangential control( Pr5801 ) should be the existing axis( Pr21~ ).
3. Set axis type( Pr221~ ) of the tangential control axis to 2 or 5.
4. Switch spindle mode to C-axis mode( C63 ) before start tangential control.
5. Set rotation direction of the tangential control axis( Pr5802 ) to 1, 2, or 3.
6. Set location of the tangential control axis( Pr5803 ) to 1 or 2.
7. Please refer to the G41.1/G42.1 command description.

Program Execute Error Alarm - COR – 350

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7.169 COR-181 Tangential control plane conflict

Alarm ID COR-181 Alarm Title 【Tangential control plane conflict】

Description Work plane is conflict with the tangential control plane.

Reson After tangential control function enabled, user has specified conflict work plane.

Solution Reassign tangential control axis and rotation direction of the tangential control axis or
remove the conflict workplane specified.

7.170 COR-182 Unsupport functions under tangential control

Alarm ID COR-182 Alarm Title 【Unsupport functions under tangential
control】

Description When tangential control function is enabled, do not support some other functions.

Reason 1. Put movement command to tangential control rotary axis.

2. Using tool compensation command such as G41, G42, G43.4, G43.5.
3. Using G02/G03 L_ command to do multiple turns of circle cutting.
4. Using G10L1150 to write parameters of the tangential control mechanism.
5. Put chopping command to axes under tangential control.
6. Turn on the G05 high-speed high-precision mode with command, such as G05
P10000.
7. Using G53 to do machine coordinate orientation.
8. Using G10L1500 to do rotary axis auxiliary brake.

Solution Don't use these functions until reset or tangential control function disabled( G40.1 or
G49 ).

7.171 COR-201 Program file not exist

Alarm ID COR–201 Alarm title Program file not exist
BGND-201

Description The specified program does not exist.

Possible Cause The specified program does not exist.

Solution Ensure that program file exists.

Program Execute Error Alarm - COR – 351

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7.172 COR-202 Communication link error

Alarm ID COR–202 Alarm title Communication link error
BGND-202

Description Communication link is dropped.

Possible Cause The transmission communication link is dropped.

Solution Reconnect a good transmission communication link.

7.173 COR-203 Illegal NC file format

Alarm ID COR–203 Alarm title Illegal NC file format
BGND-203

Description NC program format not valid, as a result, the system cannot fully interpret the NC
program.

Possible Cause 1. The NC file is in macro format.

2. Use M98 to call a multi-path subprogram (including $1 and $2), and the size of
the subprogram is greater than 60KB(60000bytes).

Solution 1. Update the controller to 10.114.50I or the later version.

2. For M98 application, reduce the size of subprogram.
Or, split it into individual single-path subprograms, then call each of them by
coordinate respectively.

7.174 COR-204 File size too large

Alarm ID COR–204 Alarm title File size too large
BGND-204

Description Program file is too large.

Possible Cause If the size of MACRO program is larger than 60KB(60000bytes) and use the syntax with
scope statement.
The syntax with scope statement contains: IF, CASE, REPEAT, FOR, WHILE

Program Execute Error Alarm - COR – 352

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Solution 1. Reduce the program size, or split program into two subprograms.
2. Remove all the syntax with scope statement.

7.175 COR-205 File content is empty

Alarm ID COR–205 Alarm title File content is empty
BGND-205

Description After controller loads the program, the file content found to be null.

Possible Cause Program loading error or CF card damaged.

Solution Reload program or replace CF card.

7.176 COR-206 Loading page lock failure

Alarm ID COR–206 Alarm title Loading page lock failure
BGND-206

Description New NC program fails to required the system to distribute loading page.

Possible Cause Lack of memory when multi-system executes large-size program.

Solution Please upgrade to 9.240.27/ 9.242.5/10.104.36/10.111.41/10.113.5 or contact OEM

Syntec.

7.177 COR-207 Specified sequence number not found

Alarm ID COR–207 Alarm title Specified sequence number not
found
BGND-207

Description Specified sequence number is not found.

Possible Cause Programming error.

Solution Use a sequence number within the NC program range.

Program Execute Error Alarm - COR – 353

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7.178 COR-208 Cannot use jump statement in sequential file

Alarm ID COR–208 Alarm title Cannot use jump statement in
sequential file
BGND-208

Description Using jump command to execute sequential file.

Possible Cause Use the jump command when executing the sequence file.

Solution Do not use jump command to execute sequential file.

7.179 COR-209 File format error

Alarm ID COR–209 Alarm title 【File format error】
BGND-209

Description Invalid File Format.

Possible Cause 1. It is not a MACRO format file. For example, using APP syntax to call MARCO
G200, G200 APP "appname", but this G200 file is not declared as a MACRO
format file.
2. It is not a ISO format file.

Solution Please check the NC program, which should be written according to the file opening
requirements.

7.180 COR-250 Wrong mechanism axial setting

Alarm ID COR-250 Alarm title Wrong mechanism axial setting
BGND-250

Description The axial setting of the mechanism is wrong.

Possible Cause The number of axis and the axis name required for the corresponding mechanism
conversion are not set.

Solution Set sufficient number of axis (Pr21~), and required axis names (Pr321~).

Program Execute Error Alarm - COR – 354

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7.181 COR-251 The joint is not set to rotate in the right/left-hand

direction
Alarm ID COR-251 Alarm title 【The joint is not set to rotate in the right/left-
hand direction】
BGND-251

Description The joint is not set to the direction of rotation as the right hand, left hand rule.

Possible Cause Pr4141~Pr4150 are not set to the right-hand rule or the left-hand rule.

Solution Set the rotation direction of each joint, 0 is not allowed.

7.182 COR-252 The target position cannot be reached due to 2D

mechanism transformation. Please enter a reasonable target
position
Alarm ID COR-25 Alarm 【The target position cannot be reached due to 2D mechanism
2 title transformation. Please enter a reasonable target position】
BGND-2
52

Description The 2D mechanism is converted and the target position cannot be reached. Please enter a
reasonable target position.

Possible The program coordinate position exceeds the limit of the machine.
Cause

Solution The position is not reasonable. Please re-check the NC program.

7.183 COR-253 Unworkable parallel mechanism posture

Alarm ID COR -253 Alarm title 【Unworkable parallel mechanism
posture】
BGND-253

Description Parallel mechanism posture that is not feasible.

Possible Cause Currently at a parallel mechanism posture that is not feasible.

Program Execute Error Alarm - COR – 355

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Alarm ID COR -253 Alarm title 【Unworkable parallel mechanism

posture】
BGND-253

Solution After Reset, use the axial movement mode to leave this posture, or modify the target
point.

7.184 COR-301 OPEN command format error

Alarm ID COR-301 Alarm title 【OPEN command format error
】
BGND-301

Description OPEN command format error

[command format]
OPEN ("file name", "write file mode")
(i) Designated as 'a': Represent retains the original file content and continuously
outputs the new data in the text file.
(ii) Not specified or designated as 'w': Represents the emptying of the original content
and re-outputs the new material in the text file.

Possible Cause "Write mode" in the OPEN command format specifies an error.
This alarm is issued if the string is specified as a string other than 'a' or 'w'.

Solution Set "FileWrite mode" to "a" or "w" according to the requirement of FileWrite.

7.185 COR-302 G10 L1150 command format error

Alarm ID COR-302 Alarm title 【G10 L1150 command format error】
BGND-302

Description G10 L1150 command format error.

Possible Cause G10 L1150 parameter numbering (P argument) is a non-integer or the input is out of range
or not entered.
G10 L1150 parameter value (R argument) is out of range or not entered.

Solution Set the G10 L1150 parameter numbering and values (P and R arguments) correctly.

Program Execute Error Alarm - COR – 356

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7.186 COR-303 The basic spindle cannot use the Spindle

Synchronization function in position control mode (C63)
Alarm ID COR-303 Alarm title 【The basic spindle cannot use the Spindle
Synchronization function in position control mode (C63)】
BGND-30
3

Description The basic spindle uses the spindle synchronization (G114.1, G51.2) commands in the position
control mode.

Possible When using this function, the basic spindle cannot be in position control mode.
Cause

Solution Write the NC program or PLC correctly so that the principal axis leaves the position control mode
before the same period (C63).

7.187 COR-304 Thread cutting geometrical axis name error

Alarm ID COR-304 Alarm title 【Thread cutting geometrical axis
name error】
BGND-304

Description Thread cutting (G33, G34) command format is incorrect. Only the geometric axis names
such as X, Y, Z, X1, Y1, Z1, etc. are supported.

Possible Cause When the thread cutting (G33, G34) does not have X, Y, Z, X1, Y1, Z1... and other
geometric axis arguments, this alarm is issued.

Solution Adjust the axis names (Pr321~) of the geometrical axis to XYZ, X1/Y1/Z1...

7.188 COR-305 Relative position input method is forbidden in current

mode
Alarm ID COR-305 Alarm title 【Relative position input method is forbidden in
current mode】
BGND-305

Description The mode in which the system is currently running cannot be used with the G91 incremental
command.

Program Execute Error Alarm - COR – 357

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Alarm ID COR-305 Alarm title 【Relative position input method is forbidden in

current mode】
BGND-305

Possible G43.5 cannot be used with the G91 incremental command function: G43.5 determines the tool
Cause attitude through the tool vectors I, J, and K. The tool attitude is expressed only in absolute
quantities.

Solution Check the NC program to confirm that G91 was not executed in G43.5 mode and G43.5 was not
executed in G91 mode

7.189 COR-306 Advanced look-ahead function without the specified M

code
Alarm ID COR-306 Alarm title 【Advanced look-ahead function without the specified M
code】
BGND-306

Description The advanced look-ahead function is enabled, and the specified M code is not found after the
complete NC program is interpreted.

Possible 1. Pr3599 is not set.

Cause
2. The NC programming error.

Solution 1. Confirm whether the setting of Pr3599 is correct.

2. Check the NC program to confirm that an command has been given to speedily
predecode M code (Pr3599).

7.190 COR-307 Advanced look-ahead of M code, wrong designation of

argument P
Alarm ID COR-307 Alarm title 【Advanced look-ahead of M code, wrong designation of
argument P】
BGND-307

Description The advanced look-ahead M code (Pr3599) must specify the P argument.

Possible When using the advanced look-ahead function, the P argument is not specified or the P
Cause argument is not an integer

Solution Check the NC program and confirm that there is a P argument and specify a 4-digit code
subprogram.

Program Execute Error Alarm - COR – 358

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7.191 COR-308 Insufficient system memory, increase a single step

displacement for advanced look-ahead function
Alarm ID COR-308 Alarm 【Insufficient system memory, increase a single step
title displacement for advanced look-ahead function】
BGND-30
8

Description The system look-ahead memory is insufficient, and the subsequent move command cannot be
interpreted and is stuck.

Possible There are too many very short blocks in the program, so the interpretation conditions cannot be
Cause met.

Solution Check the NC program and increase a single step displacement amount appropriately.

7.192 COR-309 Advanced look-ahead function failed

Alarm ID COR-309 Alarm title 【Advanced look-ahead function failed】
BGND-309

Description The advanced look-ahead function cannot be executed correctly.

Possible 1. The interpolation mode is incorrect during advanced look-ahead.

Cause 2. The contents of the look-ahead NC program cannot be stored correctly.

Solution 1. Check if the subprogram of the look-ahead NC programs contains commands other
than G01, G02, and G03.
2. Check if disk space is adequate.

7.193 COR-310 Look-ahead NC programs failed

Alarm ID COR-310 Alarm title 【Look-ahead NC programs
failed】
BGND-310

Description Look-ahead NC program cannot be executed correctly.

Program Execute Error Alarm - COR – 359

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Alarm ID COR-310 Alarm title 【Look-ahead NC programs

failed】
BGND-310

Possible Cause 1. The condition of the look-ahead NC program does not match:
a. The version of the advanced look-ahead, the interpolation time, the
number of axes, do not match.
b. There is an abnormal interruption in the look-ahead, resulting in
incomplete content of the look-ahead.
c. To look-ahead the axis of movement in the subprogram, enter the
advanced look-ahead M code in the main program. The coordinates
before (i.e. M298) should be the same.
(i.e. if the subprogram has X, Y, and Z three-axis movement commands, if
the X, Y, and Z coordinates before look-ahead M code are modified after
the look-ahead is completed, the look-ahead NC program will be
executed. Issue this alarm.)
2. The contents of the look-ahead NC program cannot be read correctly.

Solution After advanced look-ahead under correct conditions, execute the look-ahead NC
programs.

7.194 COR-311 Hard disk storage space is insufficient to place look-

ahead NC programs
Alarm ID COR-311 Alarm title 【Hard disk storage space is insufficient to place look-ahead
NC programs】
BGND-311

Description The hard disk storage space is not enough to place the look-ahead NC program.

Possible There is not enough storage space on the hard drive.

Cause

Solution Release hard disk storage space.

7.195 COR-320 Friction Compensation Adjustment setting is illegal

Alarm ID COR-320 Alarm title 【Friction Compensation Adjustment setting is illegal】
BGND-320

Description Friction compensation adjustment setting is illegal.

Program Execute Error Alarm - COR – 360

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Alarm ID COR-320 Alarm title 【Friction Compensation Adjustment setting is illegal】

BGND-320

Possible Cause 1. Selected adjustment mode is not supported.

2. No axis is assigned for adjustment.
3. Radius or feedrate is not configured in Comp ON/Comp OFF mode .
4. No. of circular setting is not configured in Comp Learning mode.

Solution 1. Select other compensation mode and try again.

2. Please set a set of available axes.
3. Please set correct radius or feedrate.
4. Please set correct No. of circular setting.
If the alarm still exists, please contact Syntec OEM.

7.196 COR-321 The arguments (P,Q,R) retrieved from the I point position
must be integers
Alarm ID COR-321 Alarm title 【The arguments (P,Q,R) retrieved from the I point position
must be integers】
BGND-321

Description The I value position taken argument (G10 L1010 P_ Q_ R_) is not an integer.

Possible NC programming error.

Cause

Solution Modify the NC program to specify correct P, Q, and R arguments.

7.197 COR-322 I point position capture failed

Alarm ID COR-322 Alarm title 【I point position
capture failed】
BGND-322

Description I value position capture function (G10 L1010 P_ Q_ R_), startup failed.

Possible Cause 1. The specified P argument (axis number) does not exist.
2. The specified Q argument (I value) is not supported.
3. Exceeding the limit of the number of used groups, currently support to start
three I value location captures at the same time.

Program Execute Error Alarm - COR – 361

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Alarm ID COR-322 Alarm title 【I point position

capture failed】
BGND-322

Solution 1. Modify the program to specify correct P, Q, and R arguments.

2. Turn off settings that are not in use.

7.198 COR-323 The arguments (P,R,I,J,K) captured from the driver signal
position must be integers
Alarm ID COR-323 Alarm title 【The arguments (P,R,I,J,K) captured from the driver signal
position must be integers】
BGND-32
3

Description The argument of the drive signal position (G10 L1011 P_ R_ I_ J_ K_) is not an integer.

Possible The NC programming error.

Cause

Solution Modify the program to specify correct P, R, I, J, and K arguments.

7.199 COR-324 Driver signal position captured failed to activate

Alarm ID COR-324 Alarm title 【Driver signal position
captured failed to activate】
BGND-324

Description The drive signal position capture function (G10 L1011 P_ R_ I_ J_ K_) failed to activate.

Possible Cause 1. The range of R values set by the specified P and R arguments is invalid (occupied
by the system or out of range).
2. The specified I argument (axis number) does not exist.
3. The specified J argument (which set of latches to use) is out of range.
4. The specified K argument (select signal source) is out of range.

Solution Modify the NC program to specify correct arguments.

Program Execute Error Alarm - COR – 362

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7.200 COR-325 In the polar coordinate interpolation mode, the use of the
diameter & radius axis programming command is prohibited
Alarm ID COR-325 Alarm title 【In the polar coordinate interpolation
mode, the use of the diameter & radius axis
BGND-325
programming command is prohibited】

Description In the polar coordinate interpolation (G12.1) mode, the diameter & radius axis
programming switching command (G10.9) cannot be used.

Possible Cause In polar coordinate interpolation (G12.1) mode, if switch the diameter & radius axis
program with the diameter & radius axis programming switching command (G10.9), this
alarm is issued.

Solution In the polar coordinate interpolation (G12.1) mode, do not use the diameter & radius axis to
program the switching command (G10.9). Please follow Pr281~Axis radius axis or diameter
axis set value to move the command.
[Remarks]
For milling machine G12.1, the X axis is programmed in radius axis.
For lathe machine G12.1, and the X axis programming mode can be set using Pr4020 (G12.1
X axis programming).

7.201 COR-326 Diameter & radius axis programming command argument

error
Alarm ID COR-326 Alarm 【Diameter & radius axis programming command argument
title error】
BGND-326

Description Diameter and Radius axis programming (G10.9) switching, command arguments are written
incorrectly.

Possible No axial programming is specified, or programming is specified as a value other than 0 and 1.
Cause

Solution 1. Specify any axial direction after diameter & radius axis programming (G10.9).
2. Specify the argument value (programming mode) as 0 or 1.

Program Execute Error Alarm - COR – 363

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7.202 COR-327 Skip function argument input error

Alarm ID COR-327 Alarm title 【Skip function argument input
error】
BGND-327

Description Skip function (G31) input argument is incorrect.

Possible Cause Skip function (G31) specifies both P and R arguments.

Solution Please modify the Skip function (G31), no specified both P and R.

7.203 COR-328 G10 L1800 command argument number, out of

specification limit
Alarm ID COR-328 Alarm title 【G10 L1800 command argument
number, out of specification limit】
BGND-328

Description The command argument number is outside the specification limit.

i.e. G10 L1800 I514 P10 R1, I argument is out of range.

Possible Cause The NC programming error.

Solution Please confirm the argument value of G10 L1800.

P.S. Valid version of COR-328 : range from 10.118.12B, 10.118.13 to 10.118.28D, 10.118.31 (included).

7.204 COR-329 G10 L1800 command number has exceeded the single
block limit
Alarm ID COR-329 Alarm title 【G10 L1800 command number has
exceeded the single block limit】
BGND-329

Description The number of G10 L1800 commands with different arguments exceeds the upper limit
allowed by a single block, up to 5, or too many G10 L1800 commands.

Possible Cause The NC programming error.

Solution Please reduce the number of G10 L1800 commands with different arguments to less than
5 in a block, or reduce the number of G10 L1800s as a whole.

P.S. Valid version of COR-329 : range from 10.118.12B, 10.118.13 to 10.118.28D, 10.118.31 (included).

Program Execute Error Alarm - COR – 364

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7.205 COR-330 Illegal interrupt signal format

Alarm ID COR-330 Alarm title 【Illegal interrupt signal format】
BGND-330

Description The command argument number is outside the specification limit.

i.e. M96 P5566 I4 Q100 R1 L1000; I argument specifies the error signal source.

Possible Cause The NC programming error..

Solution Please check the NC program to ensure that the command arguments are correct.

7.206 COR-331 This product limits T Code function

Alarm ID COR-331 Alarm title 【This product limits T Code function】
BGND-331

Description This product only supports T0~T4.

Possible Cause This product only supports T0~T4.

Solution Use a products that support the full T-code function.

7.207 COR-332 Interrupt type subprogram (M96, M97) execution failure

Alarm ID COR-332 Alarm title 【Interrupt type subprogram (M96,
M97) execution failure】
BGND-332

Description When the interrupt type subprogram function is used, the execution fails when the
interrupt signal is triggered.
Note: Due to the pre-solved relationship when issuing this alarm, there is no guarantee
that it will stop at the problem line.

Possible Cause Only support to trigger interrupt where in the interrupt type subprogram enable or
cancel (M96, M97). Triggering interrupt signals in other subprograms is not supported.

Program Execute Error Alarm - COR – 365

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Alarm ID COR-332 Alarm title 【Interrupt type subprogram (M96,

M97) execution failure】
BGND-332

Solution 1. Make sure to trigger interrupt where in the interrupt type subprogram enable or
cancel (M96, M97).
2. Set #1510 to 4 (the second bit is set to on) and only display the line number of the
main program. This can be regarded as triggering the interrupt in the main
program, but this setting will re-execute the subprogram when it returns.

7.208 COR-333 Single end point exceeds hardware stroke limit

Alarm ID COR-333 Alarm title 【Single end point exceeds hardware
stroke limit】
BGND-333

Description The coordinate position in the program exceeds the hardware stroke limit set by the
machine.

Possible Cause 1. The NC program is wrong.

2. The hardware stroke limit signal is abnormal.

Solution 1. Check the NC program and correct the coordinate position.

2. First confirm whether it is occasionally happen during machining, and MOT-25, 26
is no longer exists after the system enters the feedhold.
If so, it may be that an axis hardware stroke limit signal is triggered, but then
disappears; please check the limit switch wiring or the hardware itself for
abnormality.

7.209 COR-334 G10 L1810 illegal signal condition command format

Alarm ID COR-334 Alarm title 【G10 L1810 illegal signal condition
command format】
BGND-334

Description G10 L1810 command format error.

Possible Cause 1. One of the I, Q, and R arguments is not set.

2. The I, Q, R, and J arguments are out of range, set to a negative, or a decimal value.

Solution Please refer to the manual for troubleshooting.

P.S. Valid version of COR-334 : before 10.118.34 (included).

Program Execute Error Alarm - COR – 366

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7.210 COR-335 G10 L1810 signal waiting condition is too many or repeat
the same signal
Alarm ID COR-335 Alarm title 【G10 L1810 signal waiting condition is
too many or repeat the same signal】
BGND-335

Description The G10 L1810 signal waiting condition exceeds the allowable number, or the G10 L1810
repeatedly sets the same signal.

Possible Cause 1. G10 L1810 continuously sets more than 5 commands.

2. The same G10 L1810 signal command has been set.

Solution Please combine multiple signals into one signal to wait, or reduce the signal waiting
condition.

7.211 COR-336 G10 L1820 illegal waiting signal condition command

format
Alarm ID COR-336 Alarm title 【G10 L1820 illegal waiting signal
condition command format】
BGND-336

Description G10 L1820 command format error.

Possible Cause P, K arguments are out of range, set negative or decimal.

Solution Please refer to the manual for troubleshooting.

P.S. Valid version of COR-336 : before 10.118.34 (included).

7.212 COR-337 G10 L1820 without G10 L1810 command in the front
Alarm ID COR-337 Alarm title 【G10 L1820 without G10 L1810
command in the front】
BGND-337

Description The G10 L1820 command needs to wait for the G10 L1810 signal wait condition. At least
one G10 L1810 command must be programmed first.

Possible Cause The G10 L1820 command was not written before the G10 L1820 command.

Program Execute Error Alarm - COR – 367

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Alarm ID COR-337 Alarm title 【G10 L1820 without G10 L1810

command in the front】
BGND-337

Solution Modify the NC program and write the G10 L1810 command before the G10 L1820
command.

7.213 COR-338 G10 L1820 signal condition waiting timeout

Alarm ID COR-338 Alarm title 【G10 L1820 signal condition waiting
timeout】
BGND-338

Description G10 L1820 waiting signal condition exceeds the waiting time.

Possible Cause The signal status condition was not reached within the waiting time.

Solution 1. Check if the G10 L1810 setting signal condition is correct.

2. Check if the PLC wait signal is processed correctly.
3. Check the hardware device to confirm why the signal status is not reached.

7.214 COR-339 Chopping axis prohibition movement command

Alarm ID COR-339 Alarm title 【Chopping axis prohibition
movement command】
BGND-339

Description The chopping axial direction does not accept any movement commands.

Possible Cause After using the chopping function (G81.1, G81.2, C86), give movement command to the
axis before closing.
Note: C86 valid version: 10.118.19 and previous versions.

Solution Check the movement command of the NC program G code, whether there is chopping
axis, and it is executed before the chopping function is turned off. The movement
command G code is, for example, G0, G1, G2, G3, G31, G53.

Program Execute Error Alarm - COR – 368

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7.215 COR-340 Chopping axis prohibits changing coordinate system

Alarm ID COR-340 Alarm title 【Chopping axis prohibits changing coordinate system】
BGND-340

Description The axis in chopping cannot change any coordinate system, and the related functions will be
prohibited.

Possible 1. After using the chopping function (G81.1, G81.2, C86), switch the coordinate system
Cause before closing and affect the chopping axis.
2. Simultaneously use of chopping function (G81.1, G81.2, C86) and tilted work plane
machining function (G68.2, G68.3).
3. Simultaneously use the chopping function (G81.1, G81.2, C86) and the axis exchange
function (C133~C136).
Note: C86 support version: 10.118.19 and earlier.

Solution 1. Check if the system operation and programming coordinate system are switched or
changed, and whether the chopping axis is affected.
2. Check if the NC program uses the chopping function (G81.1, G81.2,C86) and the tilted
work plane machining function at the same time. (G68.2, G68.3).
3. Check if the NC program has the chopping function (G81.1, G81.2, C86) and the shaft
exchange of the chopping shaft. (C133~C136).
Note 1: C86 support version: 10.118.19 and earlier.
Note 2: Coordinate system related programming: G54 P1~G54 P100, G92, G92.1, G10 L2, G10
L1300, G68, #value (#1880~#1933, #20001~#20658).
Note 3: Coordinate system related operations: external coordinate offset, MPG offset.

7.216 COR-341 Chopping axial switching error

Alarm ID COR-341 Alarm title 【Chopping axial switching error
】
BGND-341

Description The specified axis cannot be switched to the chopping axis.

Possible Cause 1. This axis has been designated as the PLC axis.
2. The axis has been designated as the spindle.
3. This axis has been designated as a chopping axis by other paths.

Program Execute Error Alarm - COR – 369

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Alarm ID COR-341 Alarm title 【Chopping axial switching error

】
BGND-341

Solution 1. Do not specify the PLC axis as the chopping axis.

2. Do not specify the spindle as the chopping axis.
3. Check if the multi-path repeats the chopping function for the same axis (G81.1,
G81.2, C86).
Note: C86 support version: 10.118.19 and earlier version.

7.217 COR-342 Chopping axis prohibits non-linear kinematic transform

Alarm ID COR-342 Alarm title 【Chopping axis prohibits non-linear
kinematic transform】
BGND-342

Description Non-linear kinematic transform is prohibited for the chopping axis.

Possible Cause 1. Using non-linear kinematic transform when chopping function is enabled.
2. The machine type used is two-dimensional kinemetic (special model).

Solution 1. Check the NC program to make sure that the chopping function (G81.1, G81.2, C86)
is not within the range of the RTCP (G43.4, G43.5).
2. Check the NC program to make sure that the chopping function (G81.1, G81.2, C86)
is not within the range of the tangential control (G41.1, G42.1).
3. Check the NC program to make sure that the chopping function (G81.1, G81.2, C86)
is not within the effective range of the polar coordinate interpolation (G12.1).
4. The machine configuration used is the two-dimensional kinemetic (special
model), and the chopping function (G81.1, G81.2, C86) cannot be used.
Note: C86 support version: 10.118.19 and earlier.

7.218 COR-343 The main program does not use the ending M code
Alarm ID COR-343 Alarm title 【The main program does not use the ending M code】
BGND-343

Description M02/M30/M99 is not used at the end of the main program.

Possible 1. Programming error.

Cause 2. NC program is damaged.
3. Some machining information was lost due to file transmission errors.

Program Execute Error Alarm - COR – 370

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Alarm ID COR-343 Alarm title 【The main program does not use the ending M code】
BGND-343

Solution 1. Check the NC program to reset the alarm and clear it.
2. Close the Pr3853-NC program error check function.

7.219 COR-344 The NC program under invalid paragraph

Alarm ID COR-344 Alarm title 【The NC program under invalid
paragraph】
BGND-344

Description 1. There is continuous blank/annotation/garbled in the NC program, and the size is

more than 8KB.
2. There are no valid commands in the NC program.

Possible Cause 1. Programmning error.

2. NC program is damaged.

Solution 1. Avoid writing lots of consecutive blanks or annotations.

2. Please check if the NC program is damaged. After the problem is solved, reset to
remove the alarm.
3. Close the Pr3853 - NC program error check function.

7.220 COR-345 Illegally format input to programmable data

Alarm ID COR-345 Alarm title 【Illegally format input to programmable data】
BGND-345

Description Programmable data input argument format error.

Program Execute Error Alarm - COR – 371

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Alarm ID COR-345 Alarm title 【Illegally format input to programmable data】

BGND-345

Possible Cause 1. Wobble command

a. One of the I, Q, R arguments is not set.
b. I, Q, R arguments out of range.
c. I argument not integer.
2. G10 L1803 command
a. One of the I, Q, P, R arguments is not set.
b. I, Q, P, R, J, E arguments out of range.
c. I, Q, R, J, K, E arguments not integer.
3. G10 L1805 、G10 L1810 command
a. One of the I, Q, R arguments is not set.
b. I, Q, R, J arguments out of range.
c. I, Q, R, J arguments not integer.
4. G10 L1820 command
a. P, K arguments out of range.
b. P, K arguments not positive integer.
5. G10 L4500 command
a. One of the P, Q, R arguments is not set.
b. P argument is not a string.
c. Q, R arguments out of range.
d. Q, R arguments not integer.
6. G10 L1030 command
a. P、Q、R、X、Y、Z、I、J、K、U、V arguments out of range.
b. Q、X、Y、Z、I、J、K、U、V arguments not integer.
7. G10 L1031 command
a. R argument is not set.
b. R, V arguments out of range.
c. R, V arguments not integer.
8. G10 L1500 command
a. One of the P、Q arguments is not set.
b. One of the P、Q arguments is out of range.
c. One of the P、Q arguments is not an integer.
9. G10 L1350 command
a. P, E argument is not set.
b. P, E argument is out of range.
c. P argument not integer.

Solution Please refer to command description to troubleshoot.

Program Execute Error Alarm - COR – 372

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7.221 COR-346 Illegally use of programmable data entry

Alarm ID COR-346 Alarm title 【Illegally use of programmable
data entry】
BGND-346

Description Programmable data input conflicts with specifications.

Possible Cause 1. Between wobble command, only one block is allowed to wobble.
2. G10 L1803 commands with different arguments exceeds the upper limit allowed
by a single block, up to 12.
3. Too many G10 L1803 and G10 L1805 commands.
4. The feature as L-argument specified is unsupported for current version (from
10.118.41P, 10.118.49).
5. Any axis belongs to multiple coordinates.

Solution 1. Remove the exceeding number of wobble moving blocks.

2. Reduce the number of G10 L1803 commands in a single movement block to less
than 12.
3. Reduce G10 L1803 and G10 L1805 commands.
4. Update to the version which supports the feature as L-argument specified.
5. Please set Pr701~ of the axis to only belong to a single axis group.

7.222 COR-347 This function only supports Syntec axis

Alarm ID COR-347 Alarm title 【This function only supports
Syntec axis】
BGND-347

Description Only Syntec axis can use this function.

Possible Cause The weave function only supports Syntec drives.

Solution Please use Syntec driver.

7.223 COR-348 APP command error

Alarm ID COR–348 Alarm title 【APP command error
】
BGND-348

Description There is an error in the APP command.

Program Execute Error Alarm - COR – 373

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Alarm ID COR–348 Alarm title 【APP command error

】
BGND-348

Possible Cause 1. APP name is not a string.

2. The length of APP name is over 20 characters.
3. No APP name is specified.

Solution Please make sure that APP commands are used correctly in the NC program.

7.224 COR-349 This function only supports Syntec encoder

Alarm ID COR-349 Alarm title 【This function only supports Syntec
magnetic gear or ring gear encoder】
BGND-349

Description Limited to use with Syntec magnetic gear or ring gear encoders.

Possible Cause When complex threading cycle( G78 or G78.2 ) enables chip removal function, the active
spindle must use Syntec magnetic gear or ring gear encoders.
In dual-feedback system, it is allowed to use chip removal function when either of the
encoders is Syntec magnetic gear or ring gear encoder.

Solution 1. Set the argument of D to 0.

2. Please use Syntec magnetic gear or ring gear encoders.

7.225 COR-350 Invalid EnIP Macro

Alarm ID COR-350 Alarm title 【Invalid EnIP Macro】
BGND-350

Description EnIP macro syntax error.

Possible Cause The format or range of the input macro arguments is incorrect.

Solution Refer to the EnIP macro syntax description.

Program Execute Error Alarm - COR – 374

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7.226 COR-351 Communication command abnormal

Alarm ID COR-351 Alarm title 【Communication command
abnormal】
BGND-351

Description 1. The execution of the macro communication command failed.

2. The macro communication to driver failed.

Possible Cause 1. The controller does not support EnIP communication.

2. The EnIP function input request data value range is incorrect.
3. An error occurred while sending or receiving a communication command.

Solution 1. Please contact the Syntec OEM.

2. Each request data of EnIP represents a 1 value ranging from 0 to 255.
3. This alarm is accompanied by a more detailed error alarm, refer to the alarm
description for troubleshooting.

7.227 COR-352 Communication command response data is too long

Alarm ID COR-352 Alarm title 【Communication command
response data is too long】
BGND-352

Description The device return data length is too long.

Possible Cause The storage space provided by the user for returning data is insufficient.

Solution Make sure that the storage space for the returned data is sufficient.

7.228 COR-353 Invalid argument of CHKINF

Alarm ID COR–353 Alarm title 【Invalid argument of CHKINF】
BGND-353

Description The type of argument of CHKINF() is incorrect, or the category number is out of range.

Reason Programming error.

Program Execute Error Alarm - COR – 375

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Solution 1. Please check the NC program.

2. Check the type of first argument is integer.
3. Check the type of second argument is string.
4. Ensure the category number is in the range, please refer to OpenCNC_Macro
Development Manual.

7.229 COR-354 With RTCP enabled, the usage of G10 L1150 to set Five-
Axis mechanism parameter is prohibited.
Alarm ID COR-354 Alarm title 【With RTCP enabled, the usage of G10
L1150 to set Five-Axis mechanism
BGND-354
parameter is prohibited.】

Description With Rotate Tool Center Point function(G43.4, G43.5) enabled, the usage of G10 L1150 to
set Five-Axis mechanism parameter is prohibited.

Reason The NC file was written incorrectly.

Solution Please modify the NC file, cancel Rotate Tool Center Point function(G49), and then use G10
L1150 to set the Five-Axis mechanism parameter.

7.230 COR-355 Need geometric axes positioning after tool length

compensation changed
Alarm ID COR–355 Alarm title Need geometric axes positioning after
tool length compensation changed
BGND-355

Description Positioning of the axes on work plane(G17: XY, G18: ZX, G19: YZ) is required after executing
tool length compensation commands, if tool radius compensation commands needed.

Reason No positioning of the axes on work plane(G17: XY, G18: ZX, G19: YZ) between
executing tool length compensation commands and tool radius compensation
commands.
Tool length compensation commands: H, T(Lathe), G43, G44, G43.4, G43.5, G49, G10
L1050, G10 L1051
Tool radius compensation commands: G41, G42

Solution Please modify the NC file. Add positioning command of the axes on work plane(G17: XY,
G18: ZX, G19: YZ) after tool length compensation commands and before tool radius
compensation commands.
Positioning commands: G90 G00, G90 G01, G92

Program Execute Error Alarm - COR – 376

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7.231 COR-356 Invalid APP command

Alarm ID COR–356 Alarm title 【Invalid APP command】
BGND-356

Description There is a syntax error on the Modbus command(G10 L1900/1901/1910/1911).

Possible Cause The format or range of the input argument is incorrect.

Solution Please refer to the Industry Machine Application Manual.

7.232 COR-357 Illegal Modbus packet contents

Alarm ID COR–357 Alarm title 【Illegal Modbus packet contents
】
BGND-357

Description The contents of the Modbus command packet is illegal.

Possible Cause The contents of the customized package is incorrect.

Solution Please refer to R5039, as this register provides the error code for troubleshooting.

7.233 COR-358 Modbus communication timeout

Alarm ID COR–358 Alarm title 【Modbus communication
timeout】
BGND-358

Description The Modbus communication experienced a timeout.

Possible Cause Abnormal communication or unestablished communication causes the connection

timeout.

Solution Please refer to R5039, as this register provides the error code for troubleshooting.

Program Execute Error Alarm - COR – 377

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7.234 COR-359 Modbus communication failure

Alarm ID COR–359 Alarm title 【Modbus communication failure
】
BGND-359

Description The Modbus communication failed.

Possible Cause 1. There is a communication error or device setting error.

Solution 1. Please refer to R5039, as this register provides the error code for troubleshooting

7.235 COR-361 The number of non-moving blocks exceeds

the permissible value under tool radius compensation
Alarm ID COR-361 Alarm title 【The number of non-moving blocks
exceeds the permissible value
BGND-361
under tool radius compensation】

Description The machining program has programmed too many non-moving blocks when tool radius
compensation is enable.

Possible Cause Programming error.

Solution 1. Modify the machining program and issue the non-moving blocks when tool radius
compensation is disable.
2. Modify the machining program and reduce the number of non-moving blocks
when tool radius compensation is enable.

7.236 COR-362 Multi-axis multi-signal skip function (G31.10, G31.11)

command error
Alarm ID COR-362 Alarm 标题 【Multi-axis multi-signal skip function
(G31.10, G31.11) command error】
BGND-362

说明 Multi-axis multi-signal skip function (G31.10, G31.11) command error

Program Execute Error Alarm - COR – 378

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可能原因 1. Setting command (G31.10) or execution command (G31.11) cannot be issued

alone, and other commands cannot be issued between them. Always set first
then execute.
2. A set of multi-axis multi-signal skip function is composed of one G31.10
command at least and one G31.11 command. Set first then execute.
Both commands should be issued in a set of multi-axis multi-signal skip function,
and it is not allowed to insert other commands in between.
3. Supports up to six G31.10 commands in a set of multi-axis multi-signal skip
function.
4. Same axis is used in different G31.10 commands in a set of multi-axis multi-signal
skip function. E.g.,
a. Same axis name is used in different G31.10 commands.
b. Assign same axis by using virtual axis function in different G31.10
commands.
(E.g., Virtual axis Z is corresponding to axis Z1 and Z2. Using axis Z in one
G31.10 command, and Z1 in another G31.10 command.)
c. Assign same axis by misusing alias of axis.
(E.g., There are axis X, Y, Z1, Z2, Z3, Z4, the alias of Z1 is Z.)

排除方法 1. Make sure there is always an execution command (G31.11) behind setting
command (G31.10), and there is no execution command (G31.11) left alone.
2. Make sure there are six G31.10 commands at most in each set of multi-axis multi-
signal skip function.
3. Make sure there is no axis assigned repeatedly in each set of multi-axis multi-
signal skip function.

7.237 COR-363 Invalid axis removal/axis borrowing function

Alarm ID COR-363 Alarm title 【Invalid axis removal/axis
borrowing function】

Description Axis removal (G52.1) or axis borrowing (G52.2) function is used incorrectly.

Program Execute Error Alarm - COR – 379

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Reason 1. Without any argument of P, Q, R in the G52.1 and G52.2 commands.

2. The axes corresponding to the P, Q, R arguments does not exist in the system.
3. I, J, K arguments are integers but out of the settable range.
4. Issue the G52.1 or G52.2 command for non-roaming axis.
5. When using the axis removal command, the axis to be removed hasn't been
borrowed by the axis group.
6. When using the axis borrowing command, the axis to be borrowed has been
borrowed by the axis group.
7. It is not allowed to set the related axes of nonlinear mechanism transform as
roaming axes, including:
• RTCP (G43.4, G43.5);
• Tilted plane function (G68.2, G68.3 and G53.1, G53.3, G53.6);
• Tangential control function ( G41.1, G42.1 );
• Polar coordinate conversion (G12.1);
• Two-Dimensional Kinemetic (special model).
8. Issue the G52.1 or G52.2 command for Indexing axis.

Solution 1. In the G52.1 or G52.2 command, at least one argument among P, Q, R is required.
2. Please refer to Pr321~ setting value, modify the NC program, and specify the
correct axes.
3. Please refer to the command format, modify the NC program, and set the
parameters within the settable range.
4. Please set Pr701~ to belong to multiple axis groups, and set Pr742 to 1(i.e., set the
axis to be borrowed as the roaming axis.);
Or please modify the processing program and delete the G52.1 or G52.2
command.
5. Check the NC program, fix the P, Q, R argument assignment error.
6. Check the NC program, fix the P, Q, R argument assignment error.
7. Please set Pr742 to 0 to avoid the disallowed usages in No.7 of the possible
reason.
8. Check and modify the NC program, don't remove or borrow indexing axis.

7.238 COR-364 Axis borrowing function failed to borrow

Alarm ID COR-364 Alarm title 【Axis borrowing function failed to
borrow】

Description Use axis borrowing (G52.2) function, unable to borrow all specified axes successfully.

Reason Because the axis to be borrowed is being borrowed by other axis groups, it cannot be
borrowed successfully.

Solution 1. Check the NC program and confirm that the axis to be borrowed has been
removed by other axis groups before issuing the borrow instruction.
2. Enlarge the K argument setting value, so that extends the waiting time.
3. Set the I parameter to 0, and continue to wait for other axis groups to remove the
axis.

Program Execute Error Alarm - COR – 380

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7.239 COR-365 Issue a movement command to the unborrowed roaming

axis
Alarm ID COR-365 Alarm title 【Issue a movement command to the
unborrowed roaming axis】

Description Issue a movement command to the unborrowed roaming axis.

Reason 1. When Pr742 is set to 1, the axis group or PLC Rn sub-program component issue a
movement command to the unborrowed roaming axis.
2. The tool break retract is performed on the path with the roaming axis command,
and the roaming axis that has not been borrowed successfully, so an alarm is
issued.

Solution 1. For the axis group or PLC Rn sub-program component, before issuing a movement
command to the roaming axis, use the G52.2 command to successfully borrow the
axis.
2. Modify the tool break retract setting line number or serial number before G52.2
command.

7.240 COR-366 The parameters of rotary axis auxiliary brake are set
incorrectly
Alarm ID COR-366 Alarm Title 【The parameters of rotary axis
auxiliary brake are set incorrectly】
BGND-366

Description Using the rotary axis auxiliary brake, the parameters mapped to the enable group are set
incorrectly.

Possible Cause Parameters are incorrect.

Enable G10 L1500 rotary axis auxiliary brake:
1. The axis ID of the rotary axis auxiliary brake is not specified.
2. The axis type of the specified axis is linear.
3. The M code of the rotary axis auxiliary brake is not specified.

Solution Modify parameters Pr3741~Pr3744.

Program Execute Error Alarm - COR – 381

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7.241 COR-367 Prohibited commands in rotary axis auxiliary brake mode

Alarm ID COR-367 Alarm Title 【Prohibited commands in rotary axis
auxiliary brake mode】
BGND-367

Description When the rotary axis auxiliary brake is enabled, prohibited commands are used in the nc
program.

Possible Cause 1. The axis, which is in rotary axis auxiliary brake mode, is specified by skip
function( G28.1, G31, G31.11 ).
2. The axis, which is in rotary axis auxiliary brake mode, is specified by chopping
function( G81.1, G81.2 ).
3. Enable the rotary axis auxiliary brake in RTCP mode( G43.4, G43.5 ).
4. Enable both the rotary axis auxiliary brake mode and the polar coordinate
mode( G12.1 ).

Solution Check the NC program.

7.242 COR-368 The position command of the indexing axis is inaccurate

Alarm ID COR-368 Alarm title 【The position command of the
indexing axis is inaccurate】
BGND-368

Description The index position command isn't an integral multiple of the minimum precision angle.

Possible Cause The index position or movement command at current program isn't an integral multiple
of the minimum precision angle.

Solution Please check the program, correct the position or movement command of the index table
to an integer multiple of the minimum precision angle.

7.243 COR-369 Illegal indexing axis command

Alarm ID COR-369 Alarm title 【Illegal indexing axis command
】
BGND-369

Description The command of the indexing axis in the program is illegal.

Program Execute Error Alarm - COR – 382

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Alarm ID COR-369 Alarm title 【Illegal indexing axis command

】
BGND-369

Possible Cause 1. There are both indexing axis and normal axes in the same G01、G02、G03、
G02.4、G03.4、G33、G34 command.
2. G12.1 polar coordinate interpolation specifies the indexing axis as the rotation
axis.
3. G28.1, G31, G31.10 skip function specifies the indexing axis.
4. G80.1, G80.2, G81.1, G81.2 command the indexing axis to chopping.

Solution 1. Please check and modify the program, and split the indexing axis and normal
axis into different G01、G02、G03、G02.4、G03.4、G33、G34 command.
2. Don't specify an indexing axis as a rotation axis for polar coordinate
interpolation.
3. Don't use the indexing axis for the skip function.
4. Don't use indexing axis for chopping.

7.244 COR-370 Failed to enable chopping function

Alarm ID COR-370 Alarm title 【Failed to enable chopping
function】
BGND-370

Description Failed to enable the chopping function .

Possible Cause 1. G81.2 or G81.1 command repeatedly

a. G81.1 command repeatedly.
b. G81.2 and G81.1 command simultaneously.
2. Using G81.2 to make 2 axis in the same axis group do advanced chopping
simultaneously.

Solution Please activate or deactivate the chopping function correctly.

7.245 COR-401 Path planning plug-in error

Alarm ID COR–401 Alarm title Path planning plug-in error
BGND-401

Description Path planning plug-in error.

Reason Path planning plug-in error leads to system abnormality.

Program Execute Error Alarm - COR – 383

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Solution Please contact OEM Syntec.

Program Execute Error Alarm - COR – 384

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8 Background Execute Alarm - BGND

Alarm ID COR–001 Alarm title Array Variable is empty
BGND-001

Description Indirect assigned variable number is empty.

i.e. @[#1], if #1 is empty, this alarm will be issued.

Reason Programming error.

Solution Please check the NC program, make sure that indirect assigned variable’s number is not
empty.

Alarm ID COR–002 Alarm title File not exist

BGND-002

Description If the file that the system wants to read does not exist
i.e. use M98 (or G65, G66, and etc.) to call a non existing file.

Reason Programming error.

Solution Check the NC program to make sure the existence of the file.

Alarm ID COR–003 Alarm title Devide by zero error

BGND-003

Description If denominator in division of MACRO is equal to 0

i.e. #1:=(#2/ #3); if #3 equals to zero, system will issue this alarm.

Reason Programming error

Solution Check the NC program to ensure that the denominator is not equal to 0.

Alarm ID COR–004 Alarm title Operation domain error

BGND-004

Description Operation domain error.

Reason Programming error

Background Execute Alarm - BGND – 385

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Solution Please check the NC program.

Alarm ID COR–005 Alarm title Program loading failure

BGND-005

Description MACRO syntax error.

Reason Programming error.

Solution Please check the NC program.

Alarm ID COR–006 Alarm title Arc not on work plane

BGND-006

Description 1. In clockwise, counter-clockwise arc cutting (G02, G03) syntax, if the vector from
center of circle to starting point doesn’t exist on the arc working surface. i.e.
execute G17 G02 I50. K10. , and system will issue this alarm.
2. In spiral interpolation (G02, G03) syntax, when corresponding to G17, G18, and
G19 three surface conditions, if K, J , and I arguments are not zero, system will
issue this alarm.

Reason Programming error.

Solution Check the NC program to ensure that G02 and G03 are used correctly.

Alarm ID COR–007 Alarm title Arc radius too short

BGND-007

Description In G02 and G03 syntax, if Arc radius is smaller than 10 to the power of minus 10 BLU
(10^-10), system will issue this alarm.

Reason Programming error.

Solution Check the NC program to ensure that the Arc radius of G02 and G03 are used correctly.

Alarm ID COR–008 Alarm title Arc destination not on arc

BGND-008

Background Execute Alarm - BGND – 386

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Description In G02 and G03 syntax, if the Arc end point coordinate is not on the circle, system will
issue this alarm.
From 8.31 version, adding Pr3807 setting arc final point is not on the check window,
allowing to set window range's error in Pr3807.
When arc end point position’s error is smaller than Pr3807 setting window’s range,
system will auto correct the circle’s center position, and make the end point position to
locate on the circle correctly.
When arc end point position error is bigger than Pr3807 window range setting, system
will issue this alarm.

Reason Programming error.

Solution Check the NC program to ensure that the Arc radius of G02 and G03 are used correctly.

Alarm ID COR–009 Alarm title G65 layers called by Macro too

deep
BGND-009

Description Use G65 to call MACRO program layer more than 12 layers.

Reason Programming error.

Solution Check NC program to ensure that G65 calls MACRO program less than or equal to 12
layers.

Alarm ID COR–010 Alarm title G66 layers called by Macro too

deep
BGND-010

Description Use G66 to call MACRO program layer more than 4 layers.

Reason Programming error.

Solution Check NC program to ensure that G65 calls MACRO program less than or equal to 4
layers.

Alarm ID COR–011 Alarm title Subprogram call too deep

BGND-011

Description Use M98 to call subprogram that has more than 16 layers.

Reason Programming error.

Background Execute Alarm - BGND – 387

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Solution Check NC program to ensure that M98 calls subprogram that has less than 16 layers.

Alarm ID COR–012 Alarm title G66 mode not cancel by G67

BGND-012

Description G66 and G67 need to be used in pairs, when numbers of G67 is more than G66 in one NC
program, this alarm will be issued.

Reason Programming error.

Solution Check NC program to ensure that G66 and G67 are used in pairs

Alarm ID COR–013 Alarm title G65, G66 must be at the end of the
block
BGND-013

Description G65 and G66 are MACRO, so in one same block the program on the right hand side of G65
and G66 will be processed as G65 and G66's arguments. So in one same block, if there is
other G code command please write them in the left hand side of G65 and G66.
In one same block, if the right hand side of G65 and G66 has G code or M code, system
will issue this alarm.

Reason Programming error.

Solution Please check the NC program.

Alarm ID COR–014 Alarm title Absent program number

BGND-014

Description The right hand side of G65 and G66 doesn’t have P argument to specify program
number.

Reason Programming error.

Solution Please check the NC program to ensure G65 and G66 use P argument to specify
program number.

Alarm ID COR–015 Alarm title Too many M code

BGND-015

Description There are more than 3 M codes in a single block.

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Reason Programming error.

Solution Please check the NC program to ensure that there are equal or less than 3 M codes in a single
block

Alarm ID COR–016 Alarm title Illegal variable access

BGND-016

Descriptio Attempted to access a variable that does not exist.

n

Reason 1. Programming error.

2. Illegal access to # or @ variable.
3. The parameter of SYSDATA function is out of system data range.
4. The controller does not support the status variable which DRVDATA is to read.
5. The program that attempts to access AR or MAR variables does NOT lie within the scope of
App Macros.
6. The AR or MAR variables to access do NOT lie within the range defined by the App.
7. Non-integer numbers are used to specify the addresses of AR or MAR variables. ONLY
integers are acceptable.
8. The background computing program executed an unsupported instruction.

Solution 1. Make sure the accessing variable exists.

2. Make sure the variable to read is readable.
3. Make sure the variable to write is writable.
4. Make sure the variable which DRVDATA is to read can be found on the "Controller Axis
Info." page.
5. Make sure the AR and the MAR variables are accessed ONLY in App Macros.
6. Make sure the AR and the MAR variables to access lie within the range defined by the App.
7. Make sure only integers are used to specify the addresses of AR or MAR variables.
8. Make sure that no unsupported instructions are used in the background computing
program.

Alarm ID COR–017 Alarm title Label not found

BGND-017

Description Cannot find out corresponding serial number N in GOTO command.

Reason Programming error.

Solution Please check the NC program.

Alarm ID COR–018 Alarm title Line number not found

BGND-018

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Description Input line number is incorrect.

Reason 1. When Pr3851 sets as 888800, input breakpoint’s line number exceeds NC
program’s maximum line number.
2. When Pr3851 sets as 999900, input breakpoint’s line number exceeds NC
program’s maximum line number.
3. When Pr3851 sets as 999901, input breakpoint’s line number exceeds NC
program’s maximum line number or positioning command line number cannot
be found after scanning through entire NC program.
4. When M99 Q_ sub-program returns to the line number which is assigned by
main program, the line number Q_ assigned is over main program’s maximum
line number.

Solution 1. Input the correct program line number.

2. When Pr3851 sets as 999901, modify NC program by inserting positioning
command after initial assigned breakpoint.

Alarm ID COR–019 Alarm title sub-program has no M99

BGND-019

Description When main program calls sub-procedure, if sub-program finish executing and need to
return the main program, there is no M99.

Reason Programming error.

Solution Write in M99 when sub-program finish executing and return the main program.

Alarm ID COR–020 Alarm title Too many G code

BGND-020

Description There are more than 10 G codes in a single block.

Reason Programming error.

Solution Breakdown that single block which has over 10 G codes into single blocks that has less
than 10 G codes.

Alarm ID COR–021 Alarm title Too many (I,J,K) triples

BGND-021

Description Repeat too much I, J, and K command in the same block.

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Reason Programming error.

Solution Please check the NC program.

Alarm ID COR–022 Alarm title Use undefined workpiece

coordinate
BGND-022

Description Use an undefined G54 coordinate system.

Reason Programming error.

Solution Use the correct G54 coordinate system.

Alarm ID COR-023 Alarm Title Semantic error

BGND-023

Description 1. When using G code, different G code can input different argument
(P_, L_, R_, and etc.), if argument setting is wrong, and system will issue this
alarm.
2. The argument of macro function is wrong.

Reason Programming error.

Solution Check the NC program to ensure the argument is used correctly by referring the
manual.

Alarm ID COR–024 Alarm title Invalid arc radius value

BGND-024

Description When executing G02, G03, appointed Arc end point and given radius is contradicted,
which the given radius cannot meet appointing Arc end point.
i.e. G91 G03 X1500 Y4000 R2000.

Reason Programming error.

Solution Check the program and recalculate.

Alarm ID COR–025 Alarm title Macro stack is overflow or STKTOP[ ]

argument error
BGND-025

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Description 1. STACK can store maximum 4095 values. If stored value exceeding the maximum
number, controller issue this alarm.
2. In STKTOP[n], n is started from 0, if the value of n is bigger than the value storing in
stack-1, controller issue this alarm

Reason 1. Too much value store in STACK.

2. STKTOP[] arguments exceeds the value storing in STACK.

Solution 1.Stack is full, do not use store command anymore.

2. Input a reasonable argument in STKTOP[].

Alarm ID COR–026 Alarm title macro stack is empty

BGND-026

Description Empty stack still want to pop value, system issue this alarm.

Reason The numbers of Push commands and Pop commands are not the same.

Solution Check the program to ensure that the number of Push commands is the same with that
of Pop commands.

Alarm ID COR–027 Alarm title Invalid macro arguments

BGND-027

Description Macro issue self-defined alarm.

Possible Cause Once Macro determines the self-defined alarm error condition is meet, NC program will
be stopped and alarm will appear.

Solution According to the display content of alarm to find out the error.

Alarm ID COR–028 Alarm title System program error, can’t

normally machining.
BGND-028

Description Use Quiet Mode in MACRO, but can't leave Quiet Mode when program finished.

Reason Programming error.

Solution Please check the NC program.

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Alarm ID COR–029 Alarm title Tool length offset change at arc

BGND-029

Description G43, G44, G49 only receive linear interpolation command in the next block.

Possible Cause Programming error.

Solution Please check the NC program.

Alarm ID COR-030 Alarm Title Cutting speed command is 0

BGND-030

Description When execute cutting command, given F code argument is zero.

Possible Cause Programming error.

Solution Check the NC program to ensure the argument of F code shall not be 0.

Alarm ID COR–031 Alarm title Radius compensation cancel at arc

BGND-031

Description G40 only receives linear interpolation command in the next block

Possible Cause Programming error.

Solution Please check the NC program.

Alarm ID COR–032 Alarm title Radius compensation activate at

arc
BGND-032

Description G41,G42 only receive linear interpolation command in the next block.

Reason Programming error.

Solution Please check the NC program.

Alarm ID COR–033 Alarm title Improper use of A, R, or C command

BGND-033

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Description Timing of using A, R, or C command is incompatible with the specification.

Reason Programming error.

Solution Check NC program to confirm that if the blocks are compatible with specifications

Alarm ID COR–034 Alarm title Command syntax has conflict

BGND-034

Description No application currently.

Reason

Solution

Alarm ID COR–035 Alarm title Corner is too small can’t insert round corner chamfer
BGND-035

Description Angel between blocks, which to be inserted round corner or chamfer is too small so system can’t
calculate it.

Reason Programming error.

Solution 1. Check NC program to confirm that whether the block is compatible with specifications.
2. Check and confirm the working plane and round corner plane are the same.

Alarm ID COR–036 Alarm title Inappropriate A angle command

BGND-036

Description A is valid only in linear interpolation of single block.

Reason Programming error.

Solution Check NC program to confirm that whether A angle command is compatible with
specifications

Alarm ID COR–037 Alarm title Chamfer value bigger than

displacement
BGND-037

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Description Chamfer value is bigger than pre-block and post-block length, so system can’t calculate
it.

Reason Programming errors.

Solution 1. Check NC program to confirm that whether inserted value of chamfer is

compatible with specifications.
2. Check to confirm whether C value is compatible with specification.

Alarm ID COR–038 Alarm title Incorrect block jump’s switch

number.
BGND-038

Description Incorrect block jump switch number.

i.e. / 2 G00 X100. ; If assigned number is bigger than 9 or equals to 0, system will issue this
alarm.

Reason Block jump switch number is 0 or bigger than 9.

Solution Check the NC program, and confirm block jump switch number is between 1 and 9.

Alarm ID COR–039 Alarm title Measure function can’t start tool radius compensation
BGND-039

Description Measure function can’t start tool radius compensation.

Reason Measure function related instruction (i.e., G31, G31.10, G31.11) is executed after tool
compensation command.

Solution Confirm there is no measure function related command is executed after tool compensation
command.

Alarm ID COR–040 Alarm title Block end point exceed software

stroke limit
BGND-040

Description The machine coordinate in the program exceeds the software stroke limit.

Reason Programing error.

Solution Check the NC program, and correct coordinate position.

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Alarm ID COR–041 Alarm title GOTO label must be integer

BGND-041

Description The input GOTO label is not an integer.

i.e. GOTO 1 Correct
GOTO 1. Wrong
N1; Correct
N1.; Wrong

Reason Programming error.

Solution Check the NC program, and input integer in GOTO argument.

Alarm ID COR–042 Alarm title Logic operand is non-integer or

empty
BGND-042

Description Logic operand must be non-integer or empty.

Reason Logic operand has floating point.

i.e. #1=1.5And3. System will issue this alarm.

Solution Please check NC program. Confirm logic operand is integer or empty.

Alarm ID COR–043 Alarm title ASIN, ACOS operand must between

±1.0
BGND-043

Description ASIN() and ACOS() operand is not between -1.0 and 1.0.

Reason Programming error.

Solution Check the NC program.

Alarm ID COR–044 Alarm title SQRT operand should not be

negative
BGND-044

Description The square root of a negative value will be imaginary number, but the controller does
not provide imaginary number function.

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Reason Programming error.

Solution Check the NC program; enter a positive value in SQRT operand.

Alarm ID COR–045 Alarm title L address should be integer

BGND-045

Description The L address is not an integer.

Reason Programming error.

Solution Check the NC program, and use integer in L address.

Alarm ID COR–046 Alarm title O address should be integer

BGND-046

Description The O address is not an integer.

Reason Programming error.

Solution Check the NC program, and use integer in O address.

Alarm ID COR–047 Alarm title M address should be integer

BGND-047

Description The M address is not an integer.

Reason Programming error.

Solution Check the NC program, and use integer in M address.

Alarm ID COR–048 Alarm title Spindle speed S should be integer

BGND-048

Description The spindle speed S is not an integer.

Reason Programming error.

Solution Check the NC program, and use integer in the spindle speed S.

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Alarm ID COR–049 Alarm title Tool length compensation H should

be integer
BGND-049

Description Tool length compensation H is not an integer.

Reason Programming error.

Solution Please check the NC program, and use integer in tool length compensation H.

Alarm ID COR–050 Alarm title Tool radius compensation D should

be integer
BGND-050

Description Tool radius compensation D is not an integer.

Reason Programming error.

Solution Please check the NC program, and use integer in tool radius compensation.

Alarm ID COR–051 Alarm title Tool number T should be integer

BGND-051

Description Tool number T is not an integer.

Reason Programming error.

Solution Please check the NC program, and use tool number T in integer.

Alarm ID COR–052 Alarm title Sub-program number, P, should be

integer
BGND-052

Description Sub-program number P is not an integer.

Reason Programming error.

Solution Please check the NC program, and use the sub-program number P in integer.

Alarm ID COR–053 Alarm title Repeat count L should be integer

BGND-053

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Description Repeat count L is not an integer.

Reason Programming error.

Solution Please check the NC program, and use the repeat count L in integer.

Alarm ID COR–054 Alarm title Incompatible data type

BGND-054

Description Data format is incompatible with controller specifications.

Reason NC program is not compatible with the SYNTEC controller.

Solution Make sure that the NC program data format is compatible with Syntec controller
specifications.

Alarm ID COR–055 Alarm title Tool length compensation H out of range

BGND-055

Description The tool length compensation H exceeds the range of tool number.

Reason Programming error.

Solution Make sure that the tool length compensation H, is in the range of tool number.

Alarm ID COR–056 Alarm title G10 table index P is out of range

BGND-056

Description G10’s format is G10 L_ P_ R_; Different number L will correspond to different number P.

i.e. L10 corresponding number P is tool number. Input P1000 means the 1000th tool. If
that tool number doesn’t exist, and controller will issue this alarm.

Reason Programming error.

Solution Confirm G10 data table address number P is in reasonable range.

Alarm ID COR–057 Alarm title Tool radius D out of range

BGND-057

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Description The tool radius number D exceeds the range of tool number.

Reason Programming error.

Solution Make sure that the tool radius number D is in the range of tool number.

Alarm ID COR–058 Alarm title Tool nose compensation D is out of

range
BGND-058

Description The tool nose compensation D exceeds the range of tool number.

Reason Program error.

Solution Make sure that the tool radius compensation D is in the range of tool number.

Alarm ID COR–059 Alarm title Subprogram Call H must be integer

BGND-059

Description Subprogram call H is not an integer.

Reason Program error.

Solution Confirm the subprogram call H is an integer.

Alarm ID COR–060 Alarm title M99 return number P must integer

BGND-060

Description The M99 return sequence number P is not an integer.

Reason Program error.

Solution Confirm the M99 return sequence number P is an integer.

Alarm ID COR–061 Alarm title Workpiece number is out of range

BGND-061

Description The number of work pieces exceeds the allowable range of the controller.

Reason Program error.

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Solution Make sure the number of work pieces is in the allowed range of the controller.

Alarm ID COR–062 Alarm title Dwell skip source Q must be integer

BGND-062

Description Dwell skip source Q is not an integer.

Reason Program error.

Solution Change the dwell skip source Q into an integer.

Alarm ID COR–063 Alarm title Dwell skip source Q out of range

BGND-063

Description Dwell skip source Q exceeds the allowed range.

Reason Program error.

Solution Make sure the dwell skip source Q is in the allowed range.

Alarm ID COR–064 Alarm title Invalid P address

BGND-064

Description Invalid P address.

Reason 1. Address P is less than 0.

2. Address P is not integer.
3. Address P is out of range.

Solution 1. Make sure address P is greater or equal to 0.

2. Make sure address P is integer.
3. Make sure address P is within the range.

Alarm ID COR–065 Alarm title ,A command format error

BGND-065

Description In NC program ,A command's format is wrong.

Reason Programming error.

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Solution Please confirm ,A command format is one of the followings:

1. In the same block command as ,A, Moving instruction only includes one of x axis
or z axis. i.e. G01 X10. ,A30.
2. Use ,A advanced function in two separate line. The first line will assign ,A angle,
and the second line will assign X, Z and ,A at the same time.
i.e.
G01 ,A30.
G01 X0. Z50. ,A45

Alarm ID COR–066 Alarm title Inc. axis command and abs. axis
command conflict
BGND-066

Description Both G91 and G90 are in the same line.

Reason Programming error.

Solution Decide to use incremental or absolute command in one line, and enter the correct
command.

Alarm ID COR–067 Alarm title Arc center vector and radius conflict
BGND-067

Description The arc end point is not on the arc created by the arc starting point and the specify
center.

Reason Programming error.

Solution Please check the NC program.

Alarm ID COR–068 Alarm title Quiet Mode not support imperial

Metric switch command
BGND-068

Description The single block command in Quiet mode operation cannot switch Metric/ imperial unit.

Reason Programming error.

Solution Please check the NC program.

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Alarm ID COR–069 Alarm title Round corner and chamfer cmd.

conflict
BGND-069

Description Chamfer command and round corner command are in the same line.

Reason Program error.

Solution Do not let chamfer command and round corner command exist in the same line.

Alarm ID COR–070 Alarm title Invalid G Code

BGND-070

Description Enter incorrect G code to controller.

Reason Program error.

Solution Enter the valid G-code.

Alarm ID COR–071 Alarm title No main program name assigned

BGND-071

Description The name of main program is not specified.

Reason The NC program is not loaded.

Solution Specify the name of main program.

Alarm ID COR–072 Alarm title Threading command exceeds max.

cutting speed
BGND-072

Description Threading command exceeds the maximum cutting speed.

Reason Program error.

Solution Decrease the cutting speed of threading.

Alarm ID COR–073 Alarm title Tapping command exceed max.

cutting speed
BGND-073

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Description Tapping command speed exceeds the maximum cutting speed.

Reason Program error.

Solution Decrease the cutting speed of tapping.

Alarm ID COR–074 Alarm title Tool radius too big, path overcut
BGND-074

Description 1. During machining notch, the notch width is smaller than two times of tool radius.
2. During machining trapezoidal, the height of trapezoidal is less than two times of
tool radius.

Reason Tool compensation causes path overcut.

Solution Please check the NC program, and decide whether this part of the machining should
cancels tool radius compensation.

Alarm ID COR–075 Alarm title Exact stop wait timeout

BGND-075

Description After 2 seconds after sending Exact stop (G09/G61) command, the difference between
feedback and command exceeds allowable value (G01 is determined by Pr421~; G00 is
determined by Pr481~).

Reason Servo vibration.

Solution 1. Servo tuning.

2. Modify parameters Pr421~ or Pr481~.

Alarm ID COR–076 Alarm title G04 dwell time cannot be negative

BGND-076

Description Input value of dwell time G04 is negative.

Reason Program error.

Solution Check the NC program, and enter a positive or zero value in G04 argument.

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Alarm ID COR-077 Alarm Title NURBS curve format is wrong

BGND-077

Description G6.2 format is wrong.

Reason Input argument P, K, R is against allowable format.

Solution Refer the program manual to correct the command syntax.

Alarm ID COR-078 Alarm Title NURBS curve system memory insufficient

BGND-078

Description NURBS curve memory is insufficient.

Reason System processing defective.

Solution Contact OEM Syntec.

Alarm ID COR-079 Alarm Title Number of Nurbs curve nodes more than the upper limit
BGND-079

Description NURBS curve control point is over limit.

Reason NC file G6.2 curve is too long and cause using too many control point.

Solution Re-generate the CAM, and restrict the number of curve nodes less than 400.

Alarm ID COR-080 Alarm Title Threading pitch is negative

BGND-080

Description Threading pitch distance can’t be negative value.

Reason Threading pitch distance setting error.

Solution Check and correct the configured threading pitch to be positive value.

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Alarm ID COR-08 Alarm Title Use arc interpolation under tool offset function. Arc command
1 doesn’t use assigned angle.
BGND-0
81

Description In tool offset function (G45~G48), G02 and G03 can only be 90 degree or 270 degree.

Reason In NC program’s tool offset function (G45~G48) block, all arc interpolation angle can only be 90
degree or 270 degree.

Solution Check if G45~G48 is 90 or 270 degree when using them in the arc interpolation (G02/G03). Note,
IJK to specify circle center shall be used.

Alarm ID COR-082 Alarm Title Tool compensation function and tool offset function can’t
use at the same time
BGND-082

Description Can’t use tool offset function (G45~G47) and tool compensation function (G41, G42) or tool radius
compensation at the same time.

Reason NC program edit error.

Solution Check NC program, and confirm tool offset function (G45~G47) and tool compensation function
(G41, G42) are not used at the same time.

Alarm ID COR-0 Alarm Title When pull tool back to pause point, and move axis position
83 manually.
BGND-
083

Description Before pull tool back to pause point, press stop and manually move tool.

Reason Operation error.

Solution Please wait until tool is pulled exactly back to pause point, then execute the manual position
movement.

Alarm ID COR-084 Alarm Title P Argument unassigned when using

the rapid drilling
BGND-084

Description When using rapid drilling function, must set P argument (bottom hole dwell time), or
system will issue this alarm.

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Alarm ID COR-084 Alarm Title P Argument unassigned when using

the rapid drilling
BGND-084

Reason Programming error.

Solution Check the NC program to ensure the P Argument is assigned when using the G code of
rapid drilling.

Alarm ID COR-085 Alarm Title F Argument unassigned in Inverse

Time Feed mode
BGND-085

Description Under Inverse Time Feed mode, if F argument is not assigned in command line and
system will issue this alarm.

Reason Programming error.

Solution Check the NC program to ensure there is F command is given following in each line
after Inverse Time Feed mode.

Alarm ID COR-086 Alarm Title R and I arguments unassigned in G10

L1501 mode
BGND-086

Description G10 L1501 argument only has argument R or argument I.

Reason Programming error.

Solution Check the NC program to ensure the R and I arguments are not used independently.

Alarm ID COR-087 Alarm Title P and Q arguments must be different

in G10 L1501 mode
BGND-087

Description P and Q argument in G10 L1501 mode setting are the same.

Reason Programming error.

Solution Please check program, and confirm P and Q argument in G10 L1501 mode aren’t the
same.

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Alarm ID COR-088 Alarm Title No time-axis command after the I

argument in G10 L1501 mode
BGND-088

Description In spring machine dedicated machine's motion plan, if use I argument in G10 L1501,
before the next G10 L1502 command, user can’t command P argument axis number (time
axis) in G1 0L1501.

Reason Programming error.

Solution Check the NC program.

Alarm ID COR-089 Alarm Title Main axis must be

increment command in G10L1501
BGND-089
mode

Description G10 L1501 mode spindle must be incremental command.

Reason Programming error.

Solution Under G10 L1501 mode, confirm the command which sends to spindle is incremental
command.

Alarm ID COR-090 Alarm Title C-axis zero-speed check failed in

G12.1 mode
BGND-090

Description When start to switch polar coordinate, C axis must be totally stop.

Reason When C axis uses as spindle, but spindle not yet stop rotating.

Solution Switch the spindle to C-axis mode before activating polar coordinate.

Alarm ID COR-091 Alarm Title Main axis synchronization – basic

main axis number error
BGND-091

Description When using spindle synchronous function G114.1, Pr4021, Pr4023, Pr4025 can’t be zero.

Reason Parameter setting error.

Solution Check if values of Pr4021/Pr4023/Pr4025 are correct.

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Alarm ID COR-092 Alarm Title Main axis synchronization –

synchronization main axis number
BGND-092
error

Description When using spindle synchronous function G114.1, Pr4022, Pr4024, Pr4026 can’t be zero.

Reason Parameter setting error.

Solution Check if values of Pr4022/Pr4024/Pr4026 are correct.

Alarm ID COR-093 Alarm Title Main axis synchronization – spindle

type error
BGND-093

Description When using spindle synchronous and Superimposition function, setting wrong spindle
motor type.

Reason Parameter setting error.

Solution Check 1791~Pr1800 to set correct spindle configurations by referring to HELP.

Alarm ID COR-094 Alarm Title Under spindle load rigid tapping

spindle rotation speed exceed
BGND-094

Description When using spindle load function to do rigid tapping, tool axis must synchronize with
offset axis speed, and then do end surface taping according to user setting tapping speed.
If tool axis speed is over spindle rotation speed maximum value, and system will issue this
alarm.

Reason Command is over range that mechanical can bear.

Solution 1. Reduce the rotation speed (tapping speed) of tool axis.

2. Reduce the rotation speed of workpiece axis.

Alarm ID COR-095 Alarm Title In polygon cutting function, basic

spindle rotation speed ratio is wrong
BGND-095

Description When using polygon cutting G51.2 function, basic spindle rotation speed ratio (P
argument) must be bigger than zero.

Reason Programming error.

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Alarm ID COR-095 Alarm Title In polygon cutting function, basic

spindle rotation speed ratio is wrong
BGND-095

Solution Check the value of P argument in G51.2.

Alarm ID COR-096 Alarm Title In polygon cutting function,

synchronous spindle rotation speed
BGND-096
ratio is wrong

Description When using polygon cutting G51.2 function, basic spindle rotation speed ratio (Q
argument) must be bigger than zero.

Reason Programming error.

Solution Check the value of Q argument in G51.2.

Alarm ID COR-097 Alarm Title Axis coupling function ON or OFF

failed
BGND-097

Description Axis coupling function ON or OFF failed.

Reason Too much axis coupling groups is used.

Solution Check if the number of axis coupling groups is more than 16 (including the number of
axis coupling group configured in parameter).

Alarm ID COR-098 Alarm Title Parameter learning argument

error
BGND-098

Description When using learning function, if argument (P, Q, R, K) setting is wrong, system will issue
this alarm.

Reason Programming error.

Solution Check the NC program to ensure the arguments are in compliance with specifications.

P.S. Valid version of COR-336 : before 10.118.60J、10.118.66D、10.118.69 (included).

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Alarm ID COR-099 Alarm Title Tapping learning condition is not

matched
BGND-099

Description Condition of tapping learning function is not matched

Reason When activating tapping learning function, if tapping condition (tapping depth, R point
height, feedrate, rotation speed, and etc.) is different, it can’t apply to same learning
data. If force different tapping condition to use same learning data, it may misuse
learning data, and cause tapping error or even tool break.

Solution Check tapping instruction in tapping learning function, and confirm all tapping
instruction arguments are the same.

P.S. Valid version of COR-336 : before 10.118.60J、10.118.66D、10.118.69 (included).

Alarm ID COR-100 Alarm Title Unsupported G code command or

option software is not activated
BGND-100

Description Different controllers will have correspond G code, but not all G code can use.

Reason 1. This controller type may not support this G code command.
2. This controller type will not support serial bus spindle (C-Type) to use lathe G21,
G33, G34, G78 commands.
3. This controller type will not support serial bus spindle (A-Type) to use lathe G32,
G73, G76, G92 commands.
4. This controller type can support this G code command, but the option software
function has not been purchased, which makes the G code unusable.
5. Loader path and Woodworking label path only support part of G codes:
G00, G01, G02, G03, G04, G04.1, G09, G10, G17, G18, G19, G22, G23, G31, G52, G53,
G54, G55, G56, G57, G58, G59, G59.x, G90, G91, G92.
6. The setting of Pr3802 is incorrect. This controller type does not support the G62
command.

Solution 1-4. Please contact administrator.

5. Do not use Loader path and Woodworking label path to do process operation.
6. Set Pr3802 to 0.

Alarm ID COR-101 Alarm Title Under Spindle synchronization – thread pitches of two
spindle is inconsistent
BGND-101

Description When using spindle synchronize, if basic spindle and synchronous spindle pitch setting are
different and will cause synchronous abnormal condition. And will issue this alarm for
protection.

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Alarm ID COR-101 Alarm Title Under Spindle synchronization – thread pitches of two
spindle is inconsistent
BGND-101

Possible Parameter setting error.

Cause

Solution Check the spindle used in Pr161~180 to ensure the parameter configurations are the same.

Alarm ID COR-102 Alarm Title Under Spindle synchronization –

synchronization command duplicated or
BGND-102
conflicted

Description When spindle synchronizing, repeat G51.2, G114.1 or G114.3 commands.

Possible Cause Haven’t use G113 to cancel G114.1 and G114.3, or use G50.2 to cancel G51.2, and again set
a repeated G114.1, G114.3 or G51.2 commands.

Solution Cancel the G114.1 and G114.3 mode with G113, or cancel G51.2 mode with G50.2. Then
execute the G114.1/G114.3/G51.2 commands to avoid the angle difference for repeated
machining.

Alarm ID COR-103 Alarm Title Invalid precision channel setting

BGND-103

Description Invalid precision channel setting.

Possible Cause Using G64, G62P_ or G120.1 P_Q_ to choose invalid precision channel.
Currently can only choose:
1. G64、G62 P0~P9、G62/G64 P21～P23
2. G120.1 P0、G120.1 P1 Q1 ~ G120.1 P3 Q3

Solution To select precision channel with the G64/G62 P_ or G120.1 P_ Q_.

Check the NC program to ensure if any non-existing precision channel is selected.

Alarm ID COR-104 Alarm Title Virtual axis function enabling failed

BGND-104

Description The virtual axis function failed to be functioned.

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Alarm ID COR-104 Alarm Title Virtual axis function enabling failed

BGND-104

Possible Cause 1. The P and Q arguments in G10 L800 P_ Q_ or G10 L801 P_ Q_ are set incorrectly.
a. No P, Q arguments.
b. The P argument is set incorrectly and the value is invalid.
c. The Q argument is set incorrectly, the value is invalid; or the
corresponding axis is not set to the axis of the parameter table that has
been turned on.
2. In the same machining, G10 L800 and G10 L801 appear at the same time.
3. The robot does not support the virtual axis function.

Solution 1. Check the virtual axis commands to ensure the P and Q Arguments are
configured.
2. Check the virtual axis commands to ensure the P Argument shall be within
100~999 and the Q Argument shall be within 1~16 (axis number) or 100~999 (axis
name).
3. Check the axial direction (Q Argument) mapped with the virtual axis to ensure the
parameter table is configured to the enabled axial direction.
4. Check if the G10 L800 and G10 L801 shall not be existent in the same NC program.

Alarm ID COR-105 Alarm Title Axial coupling configuration error

BGND-105

Description The axis coupling function is set incorrectly.

Possible In G10 L900 P_ Q_ R_, the P and Q arguments are set incorrectly.
Cause

Solution 1. Check the name or number of coupling axis is mapped to ensure the axial direction is
enabled.
2. Chedk the specified coupling axis is not assigned to inclined axes control.
3. Check the specified coupling axis is not assigned to indexing axis.

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Alarm ID COR-106 Alarm Title Prohibit to use G5.1 in G61/G63/

G63.2 mode
BGND-106

Description 1. G5.1 path smoothing.

In G61, G63, G63.2 mode, it is forbidden to use G5.1 smoothing function, otherwise
the system will issue an alarm; If G61, G63, G63.2 are enabled in G5.1 mode, the
system will stop the smoothing function until it jumps out of G61, G63, G63.2
mode and then activate again.
2. G05 High Precision Contour Control.
a. 10.116.16J previous version, in G61, G63, G63.2 mode, it is forbidden to use
G05 High Precision Contour Control function, otherwise the system will
issue an alarm;
If G61, G63, G63.2 is enabled in G05 mode, no alarm will be issued, but
the High Precision Contour Control function is disabled, It is necessary to
command G05 again to activate.
b. above 10.116.16K versions, no alarm will be issued, and the G05 High
Precision Contour Control function will be disabled, and can be valid after
G61, G63 and G63.2.

Possible Cause The cutting mode setting in the NC program is incorrect.

Solution 1. Do not mix use G5.1 path smoothing with G61/G63/G63.2 functions.
2. In the version before 10.116.16J (included), do not mix use the G05 High Precision
Contour Control with the G61/G63/G63.2 functions.

Alarm ID COR-107 Alarm Title G5.1/G05 command format error

BGND-107

Description The G5.1 and G05 commands are in the wrong format.

Possible Cause 1. The format of the G5.1 path smoothing command in the NC program is incorrect.
2. The G05 high-precision cutting mode command format in the NC program is
incorrect.

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Alarm ID COR-107 Alarm Title G5.1/G05 command format error

BGND-107

Solution Confirm the following command formats are correct not have these error:
1. G5.1
a. Q argument: None, more than 2, or less than 0.
b. E argument: None or less than 0.
2. G05
a. System issue alarm when using G05 in following cases for each version:
i. G05 P argument is not 10000 nor 0.
ii. G05 E argument is not positive.
b. Activate command G05 P10000 X0 Y0 Z0 α_ β_ in 10.116.36 or above
versions:
i. More than 5 axial directions are assigned.
ii. The geometry axis argument not 0.
iii. The rotary axis argument is configured to 0.
iv. The axial direction of geometry axis is configured but this of rotary
axis is not.
v. The axis of the rotation axis is not set when the axis of the
geometry axis is not set.
vi. More than 2 axial directions of rotation axes are configured.
vii. Any axial arguments is negative.
c. In the version before 10.116.16B, there is the 4th axis command in
addition to the block movement commands of X, Y, or Z axes after G05 is
executed.

Alarm ID COR-108 Alarm Title G10 L1501/L1502 command format

error
BGND-108

Description There is no NC program between G10 L1501 and G10 L1502.

Possible Cause The NC program was written incorrectly.

Solution Check the NC program to ensure the programming between G10 L1501 and G10 L1502 is
correct.

Alarm ID COR-109 Alarm Title The second software stroke limit command error,
activating failure
BGND-109

Description The second software stroke limit (G22) command is written incorrectly, causing the second
software stroke limit fail to activate.

Possible The arguments written after the second software stroke limit (G22) command are wrong, and
Cause the same group parameters should exist at the same time.

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Alarm ID COR-109 Alarm Title The second software stroke limit command error,
activating failure
BGND-109

Solution Check if the arguments in the same set after G22 are defined completely.

Alarm ID COR-110 Alarm Title NC program of spring machine motion plan more than 500
lines
BGND-110

Description The number of machining lines between G10 L1501 and G10 L1502 exceeds 500 lines.

Possible There are too many single blocks in the NC program.

Cause

Solution Check and refine the NC program.

Alarm ID COR-111 Alarm Title Axis exchange function – axial configuration error
BGND-111

Description Under the axis exchange function, the axial setting is incorrect.

Possible The two axial's axis exchange parameters are set incorrectly.
Cause

Solution Check if Pr3721 and Pr3722 are mapped to physical axial directions (Pr21~) and to 2 different
axis.

Alarm ID COR-112 Alarm Title Axis exchange function – diameter/radius axis

configuration error
BGND-112

Description Under the axis exchange function, the diameter axis and radius axis are set incorrectly.

Possible The parameters of the diameter and radius axis of the two axis exchange are set incorrectly.
Cause

Solution Check if the diameter and radius axis configurations (Pr281~) of the 2 axis to be exchanged is
consistent.

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Alarm ID COR-113 Alarm Title Axis exchange function – ON or OFF timing error
BGND-113

Description When the axis exchange function is enabled, the enabled or disabled timing error.

Possible Cause When the cross-path axis is exchanged, the G04.1 waiting action is not performed.

Solution Check PLC to ensure no G04.1 waiting command is executed in more than 1 path.

Alarm ID COR-114 Alarm Title Axis exchange function – path

configuration error
BGND-114

Description When using the axis exchange function, the path setting is incorrect.

Possible Cause The axis used for axis exchange belong to multi-paths.

Solution Check path parameter ( Pr701~) if the two axis to be exchanged are mapped to the
multiple path.

Alarm ID COR-115 Alarm Title G92.1 axial configuration error

BGND-115

Description When using the G92.1 rotation function, the axial setting is incorrect.

Possible Cause The parameter sets the first 3 axis of the path contains the rotary axis.

Solution Check the parameter to ensure the first 3 axis are linear axis.

Alarm ID COR-116 Alarm Title Absolute coordinate system

synchronization failed
BGND-116

Description Absolute coordinate system failed to synchronize when using C35.

Possible Cause Machine is not stationary or the program is continuously interpreted.

Solution To execute the synchronization of coordinate system in C35 mode shall ensure the
machine is still and the program stops to interpret (i.e. Using M code shall turn C38 off).

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Alarm ID COR-117 Alarm Title M code not disabled in the interrupt subprogram
BGND-117

Description If Pr3600 is set to n, when the interrupt type subprogram is used, it starts with M(n) and ends
with M(n+1). If M(n) is used and M(n+1) is not used to end the function, it will cause an action
error; therefore, this alarm is issued for protection.

Possible The NC programming error.

Cause

Solution Check the NC program to ensure the M(n+1) command is given.

Alarm ID COR-118 Alarm Title Prohibit G53 commands in tool tip

control mode
BGND-118

Description G53 command cannot be used in the tool point control mode.

Possible Cause 1. The NC programming error.

2. The machine type is the tool point control mode.

Solution 1. Please check the NC program, make sure that the G53 command is not within the
validity range of G43.4 or G43.5.
2. Please check the NC program, make sure that the G53 command is not within the
validity of G12.1.
3. If the machine configuration used is the tool point control mode, the G53
command cannot be used.

Alarm ID COR-119 Alarm Title G10 L16 command format error

BGND-119

Description Since the command G10 L16 (virtual circle radius) does not support functions such as G05, G7.1,
G12.1, G93, G95, and G05, therefore, an alarm will be issued if G10 L16 is used when the above
command is issued.

Possible 1. The axis type is linear axis (i.e. G10 L16 X50., and X is set to a linear axis, this alarm is
Cause issued).
2. When using G10 L16 while command G05, G7.1, G12.1, G93, G95 and etc. functions are
also given.

Solution 1. Check Pr221~ to ensure the correct axis type.

2. G10 L16 and G7.1/G12.1/G93/G95/G05 shall not be executed at the same time.

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Alarm ID COR-120 Alarm Title More than the maximum number of cutting synchronization
axis
BGND-120

Description Different controller products can correspond to different maximum number of simultaneous
cutting axis, and if this limit is exceeded, an alarm will be issued.
(i.e. G01 X10. Y10 .Z10. Represents the number of simultaneous axes is 3).

Possible Please refer to "System Information" under the controller HMI screen to check "Machine
Cause Properties" and "Machine Code". Please refer to the catalogue for each product specification.
Following examples:
1. If "Machine Properties" is Mill, "Machine Code" is 200A-5, and the maximum number of
axis is 9.
2. If the "Machine Properties" is Lathe, the "Machine Code" is 6B, and the maximum
number of axis is 4.

Solution The number of simultaneous axis in the NC program shall be according to the product
specifications.

Alarm ID COR-121 Alarm Title LN operator shall be positive

BGND-121

Description The operands after the LN function cannot be negative.

Possible Cause The NC program was written incorrectly.

Solution Modify the contents of the NC program.

Alarm ID COR-122 Alarm Title The 1st operator of POW shall not be negative
BGND-122

Description The base operand of the POW function must not be a negative number.

Possible Cause The NC program was written incorrectly.

Solution Modify the contents of the NC program.

Alarm ID COR-123 Alarm Title Illegal STR2INT input or too long string
BGND-123

Description The syntax of the STR2INT function is incorrect or the string is too long.

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Alarm ID COR-123 Alarm Title Illegal STR2INT input or too long string
BGND-123

Possible Cause The NC program was written incorrectly.

Solution Modify the contents of the NC program.

Alarm ID COR-124 Alarm Title S code commands unsupported in the machine

BGND-124

Description This model does not support S code commands.

Possible Cause This model does not support S code commands.

Solution Replace a controller model that supports S codes.

Alarm ID COR-125 Alarm Title T code commands unsupported in the machine

BGND-125

Description T code command is illegal.

Possible Cause 1. This model does not support T code commands.

2. The T code command is out of the T code range supported by the product.

Solution Replace a controller model that supports T codes.

Alarm ID COR-126 Alarm Title H code commands unsupported in the machine

BGND-126

Description This model does not support H code commands.

Possible Cause This model does not support H code commands.

Solution Replace a controller model that supports H codes.

Alarm ID COR-127 Alarm Title D code commands unsupported in the machine

BGND-127

Description This model does not support D code commands

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Alarm ID COR-127 Alarm Title D code commands unsupported in the machine

BGND-127

Possible Cause This model does not support D code commands

Solution Replace a controller model that supports D codes.

Alarm ID COR-131 Alarm Title Too much M/T code in a block

BGND-131

Description The total number of M codes and T codes in the same block exceeds 20.

Possible Cause NC programming error.

Solution Check the NC program to ensure the total number of M and T codes are not more than
20 in one single block.

Alarm ID COR-132 Alarm Title Illegal character in the program name

BGND-132

Description When open a file using Macro, the specified file name contains illegal characters.

Possible Cause NC programming error.

Solution Check the specified file names.

Alarm ID COR-133 Alarm Title Command unsupported in Three-points arc

interpolation mode
BGND-133

Description This command is not supported in the three-point arc interpolation mode (G02.4, G03.4)

Possible 1. The tool radius compensation function is not turned off before using this function.
Cause 2. It is not supported in G62 cutting mode.
3. In the three-point arc interpolation mode (G02.4, G03.4), A, C, and R commands are not
supported.

Solution Check the NC program to ensure there is no command described in the Possible Cause.

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Alarm ID COR-134 Alarm Title Three-points arc

interpolation command format
BGND-134
error

Description The three-point arc interpolation (G02.4, G03.4) command format is wrong.

Possible Cause The three-point arc interpolation (G02.4, G03.4) command is regarded as a group of two
lines, which can be specified continuously. The end point of the previous arc is the
starting point of the next arc, but the F command can only be in the odd line. This alarm
is issued if the total number of lines in the command is odd or the number of lines in the
F command is even.

Solution Check the three-point arc interpolation G02.4/G03.4 command format in NC program.

Alarm ID COR-135 Alarm Title Read/write command format error

for R value
BGND-135

Description SETRREGBIT, READRREGBIT bring in an argument with type error or range error.

Possible Cause 1. SETRREGBIT (R value number, specify BIT, on or off)

a. If the R value is less than 0 or greater than 65535.
b. Specify if the BIT is less than 0 or greater than 31.
c. If the third argument is not 0 (off) or 1 (on).
2. READRREGBIT (R value number, specify BIT)
a. If the R value is less than 0 or greater than 65535.
b. Specify if the BIT is less than 0 or greater than 31.

Solution Correct the argument type or range in the commands, SETRREGBIT and READRREGBIT

Alarm ID COR-136 Alarm Title Please reboot the controller when axis tuning failed
BGND-136

Description After a certain serial bus axial tuning fails, without rebooting, cycle start is triggered.

Possible The serial bus axial tuning failed.

Cause

Solution Reboot controller.

Alarm ID COR–137 Alarm title Path synchronization waiting's P-

argument sequence error
BGND-137

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Description The machining multi-path program uses the path synchronization waiting (G04.1) to
wait for the synchronization action:
1. When the Q argument is not selected, when two programs go to the position of
the path synchronization waiting (G04.1) at the same time, if the P arguments
substituted are different, this alarm is issued for reminder.
2. When the next Q argument (decimal) specifies the path waiting for each other,
when the two programs go to the position of the path synchronization waiting
(G04.1) at the same time, and wait for each other, but the P arguments
substituted are different, this alarm is issued for reminder.

Possible Cause 1. In the NC program of multiple paths, the order of P arguments is abnormal or the
number is incorrect.
2. Machining is performed using M99, but in each program, the path without Q
argument is synchronously waiting (G04.1), and the number is different.
3. Machining is performed using M99, but in each program, the path with the same
Q argument is synchronously waiting (G04.1), and the number is different.
4. The two paths “wait for each other”, but the P argument substituted are not the
same. i.e. G04.1 P1 Q123 under the first path and G04.1 P2 Q124 under the
second path.

Solution Please check the number of Synchronization wait between paths (G04.1) and the order
of the assigned value for argument P.

Alarm ID COR-138 Alarm Title Read/write command format error at

the I/O/A point
BGND-138

Description The system provides 512 I/O/A points, the input I/O/A point number shall be within 0~511
when using the commands, SETDO, SETABIT, READDI, READDO, and READABIT.

Possible Cause NC Programming error.

Solution Check if there is any of I/O/A point number in the commands, SETDO, SETABIT, READDI,
READDO, and READABIT in the NC program is over the range of 0 ~ 511.

Alarm ID COR-139 Alarm Title Polynomial solution error

BGND-139

Description Determine the polynomial cannot be derived to solutions in case of the alarm.

Possible Cause Numerical processing calculation errors cause root failure.

Solution Check the value of system data no. 321, and provide it to the controller OEM Syntec for
solutions.

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Alarm ID COR-140 Alarm Title Invalid high-precision contour control

mode using
BGND-140

Description 1. Turn on G05 high-speed high-precision mode in the RTCP/STCP mode.

2. When the high-precision contour control mode is enabled during processing, use single
block stop C40.
3. When the STCP mode is enabled during processing, use single block stop C40.

Possible Cause 1. In the RTCP/STCP mode, turn on the G05 high-precision contour control mode with
commands, such as G05 P10000.
2. When the high-precision contour control mode is enabled during processing, use single
block stop C40.
3. When the STCP mode is enabled during processing, use single block stop C40.

Solution 1. Check the mode to be turned on is (1) RTCP/STCP mode or (2) G05 high-precision
contour control mode.
If (1), remove the command to turn on the G05 high-precision contour control mode in
the RTCP/STCP mode.
If (2), turn off the RTCP/STCP mode before turning on the G05 high-precision contour
control mode.
2. When the high-precision contour control mode is enabled during processing, do not
use the single block stop C40 at the same time.
3. When the STCP mode is enabled during processing, do not use the single block stop
C40 at the same time.

Alarm ID COR-141 Alarm Title G68.3 command format error

BGND-141

Description [command format]

G68.3 X_ Y_ Z_ R_; // The origin and z-axis rotation angle in the characteristic coordinate
system.
G68.3 P1 X_ Y_ Z_; // The origin of the characteristic coordinate system, and the
coordinate system is determined with the tool rotation angle.

Possible Cause G68.3 command format, X, Y and Z are all exist or non-exist at the same time.

Solution Check if G68.3 command format is correct.

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Alarm ID COR-142 Alarm Title Spindle synchronization – K

Argument error
BGND-142

Description K Argument error while using Spindle synchronization function.

Possible Cause The inputted K Argument is not within the valid range.

Solution Input a K Argument within the valid range to enable the Spindle synchronization.

Alarm ID COR-143 Alarm Title Programmable data input specified

axis does not exist
BGND-143

Description In G10 L1501 mode, the P argument is set incorrectly.

Possible Cause The axial direction substituted by the P Argument is inexistent.

Solution Check Pr21~ to ensure the axial direction is ON.

Alarm ID COR-144 Alarm Title Path synchronization waiting Q

Argument content error
BGND-144

Description When the machining multiple path program applies the G04.1 to wait for
synchronization, the Q Argument assigns the paths to be waited for each other
(decimally). The alarm is used to remind the users if the Q Argument type error or the
assigned path is inexistent.

Possible Cause 1. The Q Argument is not a positive integer (negative number, decimal point and
zero are all illegal).
2. The path assigned by the Q Argument is inexistent. i.e. Q24 is used to assign the
2nd and 4th path to wait for each other. However, the Pr731=3 and there are only
3 CNC main system paths.
3. The Q Argument includes 0 when assigning the paths. i.e. Q103.
4. The paths assigned by the Q Argument do not include this in which the command
is. ie. In the 2nd path, the G04.1 P1 Q13 assigns the 1st and 3rd paths to wait for
each other, but it does not assign the path in which it is.

Solution Check the Path synchronization waiting (G04.1) in the program to ensure the type and
the assigned path are correct for a given Q Argument.

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Alarm ID COR-145 Alarm Title Failed to activate Spindle

positioning
BGND-145

Description Spindle positioning failed.

Possible Cause 1. Incorrect Spindle ID is assigned.

2. The Spindle is operating in the tapping mode when the Spindle positioning
function is ON.
3. After starting the positioning, C61 is OFF so that the positioning is broken.

Solution 1. Check the Spindle parameter configuration.

2. Check the NC program to ensure the execution of Spindle positioning in non-
tapping mode.
3. Check the PLC to ensure C61 is ON.

Alarm ID COR-146 Alarm Title Single block argument type error

BGND-146

Description Argument type error in a block.

Possible Cause The two following situations may trigger this alarm:
1. Input float value to an argument required integer value.
2. Input integer value to an argument required float value.

Solution Correct the argument type in the block.

Alarm ID COR-147 Alarm Title Spindle is not enabled when path

machining
BGND-147

Description The machining Spindle assigned by the path is not enabled when executing the
commands related to the Spindle.

Possible Cause When executing the G33/G34/G63/G74/G84, the Spindle assigned by the R791~R794 is not
enabled.

Solution 1. Check if the PLC switches R791~R794 values correctly in the block and whole NC
program about the alarm.
2. Check if the Pr1621~Pr1628 configurations are correct (cooperate with
R791~R794).

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Alarm ID COR-148 Alarm Title The use of tool retract function

error
BGND-148

Description When using the tool retract function, a given improper argument results in the function
cannot be executed.

Possible Cause 1. In the Tilted working plane machining (G68.2/G68.3) or RTCP (G43.4/G43.5) mode,
the C21 ON is triggered to execute the assigned axial position retraction.
2. In the non-Tilted working plane machining (G68.2/G68.3) or non- RTCP (G43.4/
G43.5) mode, the C21 ON is triggered to execute the assigned retraction along the
tool vector.

Solution 1. In the slopping plane machining (G68.2/G68.3) or RTCP (G43.4/G43.5) mode,

apply G10.6 R_ to assign the tool retraction function.
2. In the non-slopping plane machining (G68.2/G68.3) or non- RTCP (G43.4/G43.5)
mode, apply G10.6 X_ to assign the tool retraction function.

Alarm ID COR-149 Alarm Title Tilted working plane machining tool alignment P Argument over
range
BGND-14
9

Descriptio P Argument is over range in Tilted working plane machining tool alignment mode.
n

Possible P Argument is not within 0~2.

Cause

Solution Do not input the P Argument or input the correction configuration for the P Argument in Tilted
working plane machining tool alignment mode.

Alarm ID COR-151 Alarm Title 1st rotation axis entering illegal

BGND-151 range

Description 1st rotation axis entering illegal range.

Possible Cause 1. Pr3007, Pr3009, or Pr3010 configuration error.

2. The angle of 1st rotation axis is incorrect in the executed 5-axis NC program.

Solution 1. Check if Pr3009 and Pr3010 are configured correctly. The determination of such two
configurations is related to Pr3007. In case of the alarm, please re-confirm these 3
configurations.
2. Check the NC program.

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Alarm ID COR-152 Alarm Title 2nd rotation axis entering illegal

BGND-152 range

Description 2nd rotation axis entering illegal range

Possible Cause 1. Pr3008, Pr3011 or Pr3012 configuration error.

2. The angle of 2nd rotation axis is incorrect in the executed 5-axis NC program.

Solution 1. Check if Pr3011 and Pr3012 are configured correctly. The determination of such two
configurations is related to Pr3008. In case of the alarm, please re-confirm these 3
configurations.
2. Check the NC program.

Alarm ID COR-153 Alarm Title Tool direction unknown

BGND-153

Description Tool direction unknown.

Possible Cause 5-axis configurations and machine mechanism is incompatible.

Solution The tool cannot reach the destination. It may be caused by the incompatible 5-axis
configurations and machine mechanism. Please check all 5-axis configurations.

Alarm ID COR-154 Alarm Title No 5-axis function

BGND-154

Description No 5-axis function.

Possible Cause Pr3001 is not configured when executing G53.1 tool alignment command.

Solution Check if Pr3001 is configured to 0. If yes, configure the other non-zero values based on
the 5-axis mechanism type and reboot.

Alarm ID COR-155 Alarm Title 5-axis tool direction error

BGND-155

Description 5-axis tool direction error.

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Alarm ID COR-155 Alarm Title 5-axis tool direction error

BGND-155

Possible Cause 5-axis tool direction (Pr3002) or the 1st and 2nd rotation axis (Pr3005 and Pr3006)
configuration error.

Solution Check if the Pr3002 is configured correctly, or if the Pr3005 or Pr3006 is configured
correctly. The alarm will be triggered in case the 2nd rotation axis is parallel to the
Spindle in the Spindle type, or the 1st rotation axis is parallel to the Spindle in the
workbench type.

Alarm ID COR-156 Alarm Title 5-axis axial direction error

BGND-156

Description 5-axis axial direction error.

Possible Cause Incorrect configurations are mapped to the axial direction parameters of 5 axis.

Solution Check if each axial direction is configured completely (Pr21~), if Pr3005, Pr3006, Pr3007
and Pr3008 is configured correctly, or if the axis name (Pr321~) is mapped to Pr3005 and
Pr3006.

Alarm ID COR-157 Alarm Title Incompatible direction of 5-axis tool

direction and this of rotation axis
BGND-157

Description Incompatible direction of 5-axis tool direction and this of rotation axis.

Possible Cause 1. The 2nd axial direction and the tool direction are the same in the Spindle type.
2. The 1st axial direction and the tool direction are the same in the table type.
3. The 1st axial direction and the tool direction are the same in the hybrid type.

Solution Check if the tool direction and the rotation axial direction are the same depended on the
used 5-axis mechanism type.

P.S. Valid version of COR-157 : before 10.118.41M, 10.118.47 (included).

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Alarm ID COR-158 Alarm Title Prohibit the 1st and 2nd rotary axis
BGND-158 commands in the G43.5 mode

Description Since the G43.5 mode specifies the tool attitude based on the tool vector I, J and K, it
shall not be executed for the 1st and 2nd rotation axis commands which can also specify
the tool attitude.

Possible Cause Programming error.

Solution Check the NC program to ensure the movement commands of the 1st and 2nd rotation
axis are over the valid range in the G43.5 mode.

Alarm ID COR-159 Alarm Title Illegal tool vector

BGND-159

Description In NC program, a movement block assigns an incorrect tool vector.

Possible Cause Programming error.

i.e. Execute G01 X_ Y_ Z_ I0 J0 K0 in the G43.5 mode, and the I0 J0 K0 refers to the 0
vector, 0 vector is illegal.

Solution Check the NC program to ensure the assigned tool vector is correct in the block
indicated by the alarm line number

Alarm ID COR-160 Alarm Title 5-axis mechanism chain switched when

the 5-axis function is ON
BGND-160

Description In NC program, the command G10 L5000 [P_] is executed to switch the 5-axis mechanism
when turning on the 5-axis function (RTCP or the tool vector alignment on the
characteristic coordinate system is completed).

Possible Cause Programming error.

i.e. Execute G10 L5000 [P_] in the G43.4 mode.

Solution Check the NC program to ensure the 5-axis function is not turned on in the block indicated
by the alarm line number.

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Alarm ID COR-161 Alarm Title Selected 5-axis mechanism chain is

not ON
BGND-161

Description In NC program, the 5-axis mechanism chain parameters assigned by the command G10
L5000 [P_] is not ON.

Possible Cause Programming error.

i.e. The assigned 5-axis mechanism chain is not configured correctly when executing a
command G10 L5000 [P_].

Solution Check the 5-axis mechanism chain parameters to ensure the assigned 5-axis mechanism
chain function is turned on correctly:

1. 1st set: Pr3001

2. 2nd set: Pr3101
3. 3rd set: Pr5501
4. 4th set: Pr5601

Alarm ID COR-162 Alarm Title 4-axis RTCP configuration error

BGND-162

Description The controller will issue the alarm in case the 4-axis RTCP configuration is incorrect.

Possible Cause The 5-axis mechanism parameters, Pr3001, Pr3101, Pr5501 and Pr5601 are configured to
1~3 in case the specific 4-axis tool tip control function (option-29) is turned on but the
tool tip control function (option-12) is not.

Solution 1. Configure the 5-axis mechanism parameters to 4 or 5 correctly.

2. Turn on the tool tip control function (option-12).

Alarm ID COR-163 Alarm Title Multi-kinematic chain command

Q Argument setting error.
BGND-163

Description Command G10 L5000P_ Q_, Q argument range error.

Possible Cause Command G10 L5000P_ Q_, Q argument range error.

Solution While using G10 L5000P_ Q_, check Q argument to be within 0~4, and is a integer.

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Alarm ID COR-164 Alarm Title Multi-kinematic chain command related

5-Axis mechanism setting error.
BGND-164

Description Command G10 L5000P_ Q_ specified the 5-Axis kinematic chain, and the 5-Axis
mechanism parameter setting error.

Possible Cause While executing G10 L5000P_ Q_, Q argument is given, but the 5-Axis mechanism
parameter of the designated 5-Axis kinematic-chain is not a spindle-type 5-Axis machine.

Solution Please check the designated 5-Axis kinematic-chain. The 5-Axis mechanism configuration
parameter must be a spindle-type 5-Axis machine.
1. The first group : Pr3001 is 1.
2. The second group : Pr3101 is 1.
3. The third group : Pr5501 is 1.
4. The fourth group : Pr5601 is 1.

Alarm ID COR-165 Alarm Title Multi-kinematic chain command not

illegal.
BGND-165

Description Command G10 L5000P_ Q_ is used for switching 5-Axis kinematic chain, and only
provides partial 5-Axis mechanism function command.

Possible Cause G10 L5000 P_ Q_ command, the Q argument is set to 2~4 (not the first group of sub-
kinematic chain), and only supports the following 5-Axis machine function command.
1. RTCP: G43.4.
2. RTCP: G43.5.
3. Tilted working plane : G68.2 + Tool alignment functions.
4. Tilted working plane : G68.3.
Notice: Tool alignment functions include G53.1, G53.3, G53.6, ...

Solution When using the G10 L5000 P_ Q_ command to switch multi-kinematic chains, please use
the supported 5-Axis machine function command.

Alarm COR-16 Alarm Characteristic Coordinate System Option not supported

ID 6 Title
BGND-1
66

Descrip Option13 ( Characteristic Coordinate System Option ) was not active, therefore the CNC couldn't
tion execute relevant commands.

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Alarm COR-16 Alarm Characteristic Coordinate System Option not supported

ID 6 Title
BGND-1
66

Possibl One or more commands below were given while the Option13 ( Characteristic Coordinate System
e Cause Option ) was inactive:
1. G68.2, G68.3
2. G53.1, G53.3, G53.6
3. Other commands that are relevant to Option13 ( Characteristic Coordinate System Option )

Solutio 1. Activate Option13 ( Characteristic Coordinate System Option )

n 2. Avoid using the commands listed above

Alarm ID COR-167 Alarm Title Program File name conflicts in NcFiles

BGND-167

Description Program File name conflicts in NcFiles folder.

Possible When Pr3220 is set to 1, "non-main system", "PLC axis", "pre- and post-processing auxiliary
Cause programs" restrict calling files from the Macro folder, and prohibit the NcFiles folder from
having the same file name.

Solution 1. Set Pr3220 to 0.

2. Remove the conflicting files in the NcFiles folder or change the file name.

Alarm COR-16 Alarm Illegal tool compensation.

ID 8 Title
BGND-1
68

Descrip Illegal tool compensation

tion

Possibl 1. Trying to use non-zero tool length or tool radius compensation value on a machine type
e Cause which doesn't support tool compensation

Solutio 1. Set tool compensation value as zero

n 2. Turn off tool compensation related functions

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Alarm COR-16 Alarm Overlap on the same axis

ID 9 Title
BGND-1
69

Descrip Overlap on the same axis.

tion

Possibl Using G1.10 with argument Q on the same axis with two consecutive blocks.
e Cause

Solutio Please check NC Program and avoid overlapping on the same axis with two consecutive blocks.
n

Alarm ID COR-170 Alarm 标题 【G43.4 L2 illegal argument

value 】
BGND-170

说明 When using G43.4 L2. E_ R_, Illegal argument value is assigned

可能原因 Illegal argument value

1. R value is negative
2. E value is not in the range of 0.001 to 179.999

排除方法 Please check the E_ R_ argument values

Alarm ID COR–201 Alarm title Program file not exist

BGND-201

Description The specified program does not exist.

Possible Cause The specified program does not exist.

Solution Ensure that program file exists.

Alarm ID COR–202 Alarm title Communication link error

BGND-202

Description Communication link is dropped.

Possible Cause The transmission communication link is dropped.

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Solution Reconnect a good transmission communication link.

Alarm ID COR–203 Alarm title Illegal NC file format

BGND-203

Description NC program format not valid, as a result, the system cannot fully interpret the NC
program.

Possible Cause 1. The NC file is in macro format.

2. Use M98 to call a multi-path subprogram (including $1 and $2), and the size of
the subprogram is greater than 60KB(60000bytes).

Solution 1. Update the controller to 10.114.50I or the later version.

2. For M98 application, reduce the size of subprogram.
Or, split it into individual single-path subprograms, then call each of them by
coordinate respectively.

Alarm ID COR–204 Alarm title File size too large

BGND-204

Description Program file is too large.

Possible Cause If the size of MACRO program is larger than 60KB(60000bytes) and use the syntax with
scope statement.
The syntax with scope statement contains: IF, CASE, REPEAT, FOR, WHILE

Solution 1. Reduce the program size, or split program into two subprograms.
2. Remove all the syntax with scope statement.

Alarm ID COR–205 Alarm title File content is empty

BGND-205

Description After controller loads the program, the file content found to be null.

Possible Cause Program loading error or CF card damaged.

Solution Reload program or replace CF card.

Alarm ID COR–206 Alarm title Loading page lock failure

BGND-206

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Description New NC program fails to required the system to distribute loading page.

Possible Cause Lack of memory when multi-system executes large-size program.

Solution Please upgrade to 9.240.27/ 9.242.5/10.104.36/10.111.41/10.113.5 or contact OEM

Syntec.

Alarm ID COR–207 Alarm title Specified sequence number not

found
BGND-207

Description Specified sequence number is not found.

Possible Cause Programming error.

Solution Use a sequence number within the NC program range.

Alarm ID COR–208 Alarm title Cannot use jump statement in

sequential file
BGND-208

Description Using jump command to execute sequential file.

Possible Cause Use the jump command when executing the sequence file.

Solution Do not use jump command to execute sequential file.

Alarm ID COR–209 Alarm title 【File format error】

BGND-209

Description Invalid File Format.

Possible Cause 1. It is not a MACRO format file. For example, using APP syntax to call MARCO
G200, G200 APP "appname", but this G200 file is not declared as a MACRO
format file.
2. It is not a ISO format file.

Solution Please check the NC program, which should be written according to the file opening
requirements.

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Alarm ID COR-250 Alarm title Wrong mechanism axial setting

BGND-250

Description The axial setting of the mechanism is wrong.

Possible Cause The number of axis and the axis name required for the corresponding mechanism
conversion are not set.

Solution Set sufficient number of axis (Pr21~), and required axis names (Pr321~).

Alarm ID COR-251 Alarm title 【The joint is not set to rotate in the right/left-
hand direction】
BGND-251

Description The joint is not set to the direction of rotation as the right hand, left hand rule.

Possible Cause Pr4141~Pr4150 are not set to the right-hand rule or the left-hand rule.

Solution Set the rotation direction of each joint, 0 is not allowed.

Alarm ID COR-25 Alarm 【The target position cannot be reached due to 2D mechanism
2 title transformation. Please enter a reasonable target position】
BGND-2
52

Description The 2D mechanism is converted and the target position cannot be reached. Please enter a
reasonable target position.

Possible The program coordinate position exceeds the limit of the machine.
Cause

Solution The position is not reasonable. Please re-check the NC program.

Alarm ID COR -253 Alarm title 【Unworkable parallel mechanism

posture】
BGND-253

Description Parallel mechanism posture that is not feasible.

Possible Cause Currently at a parallel mechanism posture that is not feasible.

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Alarm ID COR -253 Alarm title 【Unworkable parallel mechanism

posture】
BGND-253

Solution After Reset, use the axial movement mode to leave this posture, or modify the target
point.

Alarm ID COR-301 Alarm title 【OPEN command format error

】
BGND-301

Description OPEN command format error

[command format]
OPEN ("file name", "write file mode")
(i) Designated as 'a': Represent retains the original file content and continuously
outputs the new data in the text file.
(ii) Not specified or designated as 'w': Represents the emptying of the original content
and re-outputs the new material in the text file.

Possible Cause "Write mode" in the OPEN command format specifies an error.
This alarm is issued if the string is specified as a string other than 'a' or 'w'.

Solution Set "FileWrite mode" to "a" or "w" according to the requirement of FileWrite.

Alarm ID COR-302 Alarm title 【G10 L1150 command format error】

BGND-302

Description G10 L1150 command format error.

Possible Cause G10 L1150 parameter numbering (P argument) is a non-integer or the input is out of range
or not entered.
G10 L1150 parameter value (R argument) is out of range or not entered.

Solution Set the G10 L1150 parameter numbering and values (P and R arguments) correctly.

Alarm ID COR-303 Alarm title 【The basic spindle cannot use the Spindle
Synchronization function in position control mode (C63)】
BGND-30
3

Description The basic spindle uses the spindle synchronization (G114.1, G51.2) commands in the position
control mode.

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Alarm ID COR-303 Alarm title 【The basic spindle cannot use the Spindle
Synchronization function in position control mode (C63)】
BGND-30
3

Possible When using this function, the basic spindle cannot be in position control mode.
Cause

Solution Write the NC program or PLC correctly so that the principal axis leaves the position control mode
before the same period (C63).

Alarm ID COR-304 Alarm title 【Thread cutting geometrical axis

name error】
BGND-304

Description Thread cutting (G33, G34) command format is incorrect. Only the geometric axis names
such as X, Y, Z, X1, Y1, Z1, etc. are supported.

Possible Cause When the thread cutting (G33, G34) does not have X, Y, Z, X1, Y1, Z1... and other
geometric axis arguments, this alarm is issued.

Solution Adjust the axis names (Pr321~) of the geometrical axis to XYZ, X1/Y1/Z1...

Alarm ID COR-305 Alarm title 【Relative position input method is forbidden in

current mode】
BGND-305

Description The mode in which the system is currently running cannot be used with the G91 incremental
command.

Possible G43.5 cannot be used with the G91 incremental command function: G43.5 determines the tool
Cause attitude through the tool vectors I, J, and K. The tool attitude is expressed only in absolute
quantities.

Solution Check the NC program to confirm that G91 was not executed in G43.5 mode and G43.5 was not
executed in G91 mode

Alarm ID COR-306 Alarm title 【Advanced look-ahead function without the specified M
code】
BGND-306

Description The advanced look-ahead function is enabled, and the specified M code is not found after the
complete NC program is interpreted.

Possible 1. Pr3599 is not set.

Cause
2. The NC programming error.

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Alarm ID COR-306 Alarm title 【Advanced look-ahead function without the specified M
code】
BGND-306

Solution 1. Confirm whether the setting of Pr3599 is correct.

2. Check the NC program to confirm that an command has been given to speedily
predecode M code (Pr3599).

Alarm ID COR-307 Alarm title 【Advanced look-ahead of M code, wrong designation of

argument P】
BGND-307

Description The advanced look-ahead M code (Pr3599) must specify the P argument.

Possible When using the advanced look-ahead function, the P argument is not specified or the P
Cause argument is not an integer

Solution Check the NC program and confirm that there is a P argument and specify a 4-digit code
subprogram.

Alarm ID COR-308 Alarm 【Insufficient system memory, increase a single step

title displacement for advanced look-ahead function】
BGND-30
8

Description The system look-ahead memory is insufficient, and the subsequent move command cannot be
interpreted and is stuck.

Possible There are too many very short blocks in the program, so the interpretation conditions cannot be
Cause met.

Solution Check the NC program and increase a single step displacement amount appropriately.

Alarm ID COR-309 Alarm title 【Advanced look-ahead function failed】

BGND-309

Description The advanced look-ahead function cannot be executed correctly.

Possible 1. The interpolation mode is incorrect during advanced look-ahead.

Cause 2. The contents of the look-ahead NC program cannot be stored correctly.

Solution 1. Check if the subprogram of the look-ahead NC programs contains commands other
than G01, G02, and G03.
2. Check if disk space is adequate.

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Alarm ID COR-310 Alarm title 【Look-ahead NC programs

failed】
BGND-310

Description Look-ahead NC program cannot be executed correctly.

Possible Cause 1. The condition of the look-ahead NC program does not match:
a. The version of the advanced look-ahead, the interpolation time, the
number of axes, do not match.
b. There is an abnormal interruption in the look-ahead, resulting in
incomplete content of the look-ahead.
c. To look-ahead the axis of movement in the subprogram, enter the
advanced look-ahead M code in the main program. The coordinates
before (i.e. M298) should be the same.
(i.e. if the subprogram has X, Y, and Z three-axis movement commands, if
the X, Y, and Z coordinates before look-ahead M code are modified after
the look-ahead is completed, the look-ahead NC program will be
executed. Issue this alarm.)
2. The contents of the look-ahead NC program cannot be read correctly.

Solution After advanced look-ahead under correct conditions, execute the look-ahead NC
programs.

Alarm ID COR-311 Alarm title 【Hard disk storage space is insufficient to place look-ahead
NC programs】
BGND-311

Description The hard disk storage space is not enough to place the look-ahead NC program.

Possible There is not enough storage space on the hard drive.

Cause

Solution Release hard disk storage space.

Alarm ID COR-320 Alarm title 【Friction Compensation Adjustment setting is illegal】

BGND-320

Description Friction compensation adjustment setting is illegal.

Possible Cause 1. Selected adjustment mode is not supported.

2. No axis is assigned for adjustment.
3. Radius or feedrate is not configured in Comp ON/Comp OFF mode .
4. No. of circular setting is not configured in Comp Learning mode.

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Alarm ID COR-320 Alarm title 【Friction Compensation Adjustment setting is illegal】

BGND-320

Solution 1. Select other compensation mode and try again.

2. Please set a set of available axes.
3. Please set correct radius or feedrate.
4. Please set correct No. of circular setting.
If the alarm still exists, please contact Syntec OEM.

Alarm ID COR-321 Alarm title 【The arguments (P,Q,R) retrieved from the I point position
must be integers】
BGND-321

Description The I value position taken argument (G10 L1010 P_ Q_ R_) is not an integer.

Possible NC programming error.

Cause

Solution Modify the NC program to specify correct P, Q, and R arguments.

Alarm ID COR-322 Alarm title 【I point position

capture failed】
BGND-322

Description I value position capture function (G10 L1010 P_ Q_ R_), startup failed.

Possible Cause 1. The specified P argument (axis number) does not exist.
2. The specified Q argument (I value) is not supported.
3. Exceeding the limit of the number of used groups, currently support to start
three I value location captures at the same time.

Solution 1. Modify the program to specify correct P, Q, and R arguments.

2. Turn off settings that are not in use.

Alarm ID COR-323 Alarm title 【The arguments (P,R,I,J,K) captured from the driver signal
position must be integers】
BGND-32
3

Description The argument of the drive signal position (G10 L1011 P_ R_ I_ J_ K_) is not an integer.

Possible The NC programming error.

Cause

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Alarm ID COR-323 Alarm title 【The arguments (P,R,I,J,K) captured from the driver signal
position must be integers】
BGND-32
3

Solution Modify the program to specify correct P, R, I, J, and K arguments.

Alarm ID COR-324 Alarm title 【Driver signal position

captured failed to activate】
BGND-324

Description The drive signal position capture function (G10 L1011 P_ R_ I_ J_ K_) failed to activate.

Possible Cause 1. The range of R values set by the specified P and R arguments is invalid (occupied
by the system or out of range).
2. The specified I argument (axis number) does not exist.
3. The specified J argument (which set of latches to use) is out of range.
4. The specified K argument (select signal source) is out of range.

Solution Modify the NC program to specify correct arguments.

Alarm ID COR-325 Alarm title 【In the polar coordinate interpolation

mode, the use of the diameter & radius axis
BGND-325
programming command is prohibited】

Description In the polar coordinate interpolation (G12.1) mode, the diameter & radius axis
programming switching command (G10.9) cannot be used.

Possible Cause In polar coordinate interpolation (G12.1) mode, if switch the diameter & radius axis
program with the diameter & radius axis programming switching command (G10.9), this
alarm is issued.

Solution In the polar coordinate interpolation (G12.1) mode, do not use the diameter & radius axis to
program the switching command (G10.9). Please follow Pr281~Axis radius axis or diameter
axis set value to move the command.
[Remarks]
For milling machine G12.1, the X axis is programmed in radius axis.
For lathe machine G12.1, and the X axis programming mode can be set using Pr4020 (G12.1
X axis programming).

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Alarm ID COR-326 Alarm 【Diameter & radius axis programming command argument
title error】
BGND-326

Description Diameter and Radius axis programming (G10.9) switching, command arguments are written
incorrectly.

Possible No axial programming is specified, or programming is specified as a value other than 0 and 1.
Cause

Solution 1. Specify any axial direction after diameter & radius axis programming (G10.9).
2. Specify the argument value (programming mode) as 0 or 1.

Alarm ID COR-327 Alarm title 【Skip function argument input

error】
BGND-327

Description Skip function (G31) input argument is incorrect.

Possible Cause Skip function (G31) specifies both P and R arguments.

Solution Please modify the Skip function (G31), no specified both P and R.

Alarm ID COR-328 Alarm title 【G10 L1800 command argument

number, out of specification limit】
BGND-328

Description The command argument number is outside the specification limit.

i.e. G10 L1800 I514 P10 R1, I argument is out of range.

Possible Cause The NC programming error.

Solution Please confirm the argument value of G10 L1800.

P.S. Valid version of COR-328 : range from 10.118.12B, 10.118.13 to 10.118.28D, 10.118.31 (included).

Alarm ID COR-329 Alarm title 【G10 L1800 command number has

exceeded the single block limit】
BGND-329

Description The number of G10 L1800 commands with different arguments exceeds the upper limit
allowed by a single block, up to 5, or too many G10 L1800 commands.

Possible Cause The NC programming error.

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Alarm ID COR-329 Alarm title 【G10 L1800 command number has

exceeded the single block limit】
BGND-329

Solution Please reduce the number of G10 L1800 commands with different arguments to less than
5 in a block, or reduce the number of G10 L1800s as a whole.

P.S. Valid version of COR-329 : range from 10.118.12B, 10.118.13 to 10.118.28D, 10.118.31 (included).

Alarm ID COR-330 Alarm title 【Illegal interrupt signal format】

BGND-330

Description The command argument number is outside the specification limit.

i.e. M96 P5566 I4 Q100 R1 L1000; I argument specifies the error signal source.

Possible Cause The NC programming error..

Solution Please check the NC program to ensure that the command arguments are correct.

Alarm ID COR-331 Alarm title 【This product limits T Code function】

BGND-331

Description This product only supports T0~T4.

Possible Cause This product only supports T0~T4.

Solution Use a products that support the full T-code function.

Alarm ID COR-332 Alarm title 【Interrupt type subprogram (M96,

M97) execution failure】
BGND-332

Description When the interrupt type subprogram function is used, the execution fails when the
interrupt signal is triggered.
Note: Due to the pre-solved relationship when issuing this alarm, there is no guarantee
that it will stop at the problem line.

Possible Cause Only support to trigger interrupt where in the interrupt type subprogram enable or
cancel (M96, M97). Triggering interrupt signals in other subprograms is not supported.

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Alarm ID COR-332 Alarm title 【Interrupt type subprogram (M96,

M97) execution failure】
BGND-332

Solution 1. Make sure to trigger interrupt where in the interrupt type subprogram enable or
cancel (M96, M97).
2. Set #1510 to 4 (the second bit is set to on) and only display the line number of the
main program. This can be regarded as triggering the interrupt in the main
program, but this setting will re-execute the subprogram when it returns.

Alarm ID COR-333 Alarm title 【Single end point exceeds hardware

stroke limit】
BGND-333

Description The coordinate position in the program exceeds the hardware stroke limit set by the
machine.

Possible Cause 1. The NC program is wrong.

2. The hardware stroke limit signal is abnormal.

Solution 1. Check the NC program and correct the coordinate position.

2. First confirm whether it is occasionally happen during machining, and MOT-25, 26
is no longer exists after the system enters the feedhold.
If so, it may be that an axis hardware stroke limit signal is triggered, but then
disappears; please check the limit switch wiring or the hardware itself for
abnormality.

Alarm ID COR-334 Alarm title 【G10 L1810 illegal signal condition

command format】
BGND-334

Description G10 L1810 command format error.

Possible Cause 1. One of the I, Q, and R arguments is not set.

2. The I, Q, R, and J arguments are out of range, set to a negative, or a decimal value.

Solution Please refer to the manual for troubleshooting.

P.S. Valid version of COR-334 : before 10.118.34 (included).

Alarm ID COR-335 Alarm title 【G10 L1810 signal waiting condition is

too many or repeat the same signal】
BGND-335

Description The G10 L1810 signal waiting condition exceeds the allowable number, or the G10 L1810
repeatedly sets the same signal.

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Alarm ID COR-335 Alarm title 【G10 L1810 signal waiting condition is

too many or repeat the same signal】
BGND-335

Possible Cause 1. G10 L1810 continuously sets more than 5 commands.

2. The same G10 L1810 signal command has been set.

Solution Please combine multiple signals into one signal to wait, or reduce the signal waiting
condition.

Alarm ID COR-336 Alarm title 【G10 L1820 illegal waiting signal

condition command format】
BGND-336

Description G10 L1820 command format error.

Possible Cause P, K arguments are out of range, set negative or decimal.

Solution Please refer to the manual for troubleshooting.

P.S. Valid version of COR-336 : before 10.118.34 (included).

Alarm ID COR-337 Alarm title 【G10 L1820 without G10 L1810

command in the front】
BGND-337

Description The G10 L1820 command needs to wait for the G10 L1810 signal wait condition. At least
one G10 L1810 command must be programmed first.

Possible Cause The G10 L1820 command was not written before the G10 L1820 command.

Solution Modify the NC program and write the G10 L1810 command before the G10 L1820
command.

Alarm ID COR-338 Alarm title 【G10 L1820 signal condition waiting

timeout】
BGND-338

Description G10 L1820 waiting signal condition exceeds the waiting time.

Possible Cause The signal status condition was not reached within the waiting time.

Solution 1. Check if the G10 L1810 setting signal condition is correct.

2. Check if the PLC wait signal is processed correctly.
3. Check the hardware device to confirm why the signal status is not reached.

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Alarm ID COR-339 Alarm title 【Chopping axis prohibition

movement command】
BGND-339

Description The chopping axial direction does not accept any movement commands.

Possible Cause After using the chopping function (G81.1, G81.2, C86), give movement command to the
axis before closing.
Note: C86 valid version: 10.118.19 and previous versions.

Solution Check the movement command of the NC program G code, whether there is chopping
axis, and it is executed before the chopping function is turned off. The movement
command G code is, for example, G0, G1, G2, G3, G31, G53.

Alarm ID COR-340 Alarm title 【Chopping axis prohibits changing coordinate system】
BGND-340

Description The axis in chopping cannot change any coordinate system, and the related functions will be
prohibited.

Possible 1. After using the chopping function (G81.1, G81.2, C86), switch the coordinate system
Cause before closing and affect the chopping axis.
2. Simultaneously use of chopping function (G81.1, G81.2, C86) and tilted work plane
machining function (G68.2, G68.3).
3. Simultaneously use the chopping function (G81.1, G81.2, C86) and the axis exchange
function (C133~C136).
Note: C86 support version: 10.118.19 and earlier.

Solution 1. Check if the system operation and programming coordinate system are switched or
changed, and whether the chopping axis is affected.
2. Check if the NC program uses the chopping function (G81.1, G81.2,C86) and the tilted
work plane machining function at the same time. (G68.2, G68.3).
3. Check if the NC program has the chopping function (G81.1, G81.2, C86) and the shaft
exchange of the chopping shaft. (C133~C136).
Note 1: C86 support version: 10.118.19 and earlier.
Note 2: Coordinate system related programming: G54 P1~G54 P100, G92, G92.1, G10 L2, G10
L1300, G68, #value (#1880~#1933, #20001~#20658).
Note 3: Coordinate system related operations: external coordinate offset, MPG offset.

Alarm ID COR-341 Alarm title 【Chopping axial switching error

】
BGND-341

Description The specified axis cannot be switched to the chopping axis.

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Alarm ID COR-341 Alarm title 【Chopping axial switching error

】
BGND-341

Possible Cause 1. This axis has been designated as the PLC axis.
2. The axis has been designated as the spindle.
3. This axis has been designated as a chopping axis by other paths.

Solution 1. Do not specify the PLC axis as the chopping axis.

2. Do not specify the spindle as the chopping axis.
3. Check if the multi-path repeats the chopping function for the same axis (G81.1,
G81.2, C86).
Note: C86 support version: 10.118.19 and earlier version.

Alarm ID COR-342 Alarm title 【Chopping axis prohibits non-linear

kinematic transform】
BGND-342

Description Non-linear kinematic transform is prohibited for the chopping axis.

Possible Cause 1. Using non-linear kinematic transform when chopping function is enabled.
2. The machine type used is two-dimensional kinemetic (special model).

Solution 1. Check the NC program to make sure that the chopping function (G81.1, G81.2, C86)
is not within the range of the RTCP (G43.4, G43.5).
2. Check the NC program to make sure that the chopping function (G81.1, G81.2, C86)
is not within the range of the tangential control (G41.1, G42.1).
3. Check the NC program to make sure that the chopping function (G81.1, G81.2, C86)
is not within the effective range of the polar coordinate interpolation (G12.1).
4. The machine configuration used is the two-dimensional kinemetic (special
model), and the chopping function (G81.1, G81.2, C86) cannot be used.
Note: C86 support version: 10.118.19 and earlier.

Alarm ID COR-343 Alarm title 【The main program does not use the ending M code】
BGND-343

Description M02/M30/M99 is not used at the end of the main program.

Possible 1. Programming error.

Cause 2. NC program is damaged.
3. Some machining information was lost due to file transmission errors.

Solution 1. Check the NC program to reset the alarm and clear it.
2. Close the Pr3853-NC program error check function.

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Alarm ID COR-344 Alarm title 【The NC program under invalid

paragraph】
BGND-344

Description 1. There is continuous blank/annotation/garbled in the NC program, and the size is

more than 8KB.
2. There are no valid commands in the NC program.

Possible Cause 1. Programmning error.

2. NC program is damaged.

Solution 1. Avoid writing lots of consecutive blanks or annotations.

2. Please check if the NC program is damaged. After the problem is solved, reset to
remove the alarm.
3. Close the Pr3853 - NC program error check function.

Alarm ID COR-345 Alarm title 【Illegally format input to programmable data】

BGND-345

Description Programmable data input argument format error.

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Alarm ID COR-345 Alarm title 【Illegally format input to programmable data】

BGND-345

Possible Cause 1. Wobble command

a. One of the I, Q, R arguments is not set.
b. I, Q, R arguments out of range.
c. I argument not integer.
2. G10 L1803 command
a. One of the I, Q, P, R arguments is not set.
b. I, Q, P, R, J, E arguments out of range.
c. I, Q, R, J, K, E arguments not integer.
3. G10 L1805 、G10 L1810 command
a. One of the I, Q, R arguments is not set.
b. I, Q, R, J arguments out of range.
c. I, Q, R, J arguments not integer.
4. G10 L1820 command
a. P, K arguments out of range.
b. P, K arguments not positive integer.
5. G10 L4500 command
a. One of the P, Q, R arguments is not set.
b. P argument is not a string.
c. Q, R arguments out of range.
d. Q, R arguments not integer.
6. G10 L1030 command
a. P、Q、R、X、Y、Z、I、J、K、U、V arguments out of range.
b. Q、X、Y、Z、I、J、K、U、V arguments not integer.
7. G10 L1031 command
a. R argument is not set.
b. R, V arguments out of range.
c. R, V arguments not integer.
8. G10 L1500 command
a. One of the P、Q arguments is not set.
b. One of the P、Q arguments is out of range.
c. One of the P、Q arguments is not an integer.
9. G10 L1350 command
a. P, E argument is not set.
b. P, E argument is out of range.
c. P argument not integer.

Solution Please refer to command description to troubleshoot.

Alarm ID COR-346 Alarm title 【Illegally use of programmable

data entry】
BGND-346

Description Programmable data input conflicts with specifications.

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Alarm ID COR-346 Alarm title 【Illegally use of programmable

data entry】
BGND-346

Possible Cause 1. Between wobble command, only one block is allowed to wobble.
2. G10 L1803 commands with different arguments exceeds the upper limit allowed
by a single block, up to 12.
3. Too many G10 L1803 and G10 L1805 commands.
4. The feature as L-argument specified is unsupported for current version (from
10.118.41P, 10.118.49).
5. Any axis belongs to multiple coordinates.

Solution 1. Remove the exceeding number of wobble moving blocks.

2. Reduce the number of G10 L1803 commands in a single movement block to less
than 12.
3. Reduce G10 L1803 and G10 L1805 commands.
4. Update to the version which supports the feature as L-argument specified.
5. Please set Pr701~ of the axis to only belong to a single axis group.

Alarm ID COR-347 Alarm title 【This function only supports

Syntec axis】
BGND-347

Description Only Syntec axis can use this function.

Possible Cause The weave function only supports Syntec drives.

Solution Please use Syntec driver.

Alarm ID COR–348 Alarm title 【APP command error

】
BGND-348

Description There is an error in the APP command.

Possible Cause 1. APP name is not a string.

2. The length of APP name is over 20 characters.
3. No APP name is specified.

Solution Please make sure that APP commands are used correctly in the NC program.

Alarm ID COR-349 Alarm title 【This function only supports Syntec

magnetic gear or ring gear encoder】
BGND-349

Description Limited to use with Syntec magnetic gear or ring gear encoders.

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Alarm ID COR-349 Alarm title 【This function only supports Syntec

magnetic gear or ring gear encoder】
BGND-349

Possible Cause When complex threading cycle( G78 or G78.2 ) enables chip removal function, the active
spindle must use Syntec magnetic gear or ring gear encoders.
In dual-feedback system, it is allowed to use chip removal function when either of the
encoders is Syntec magnetic gear or ring gear encoder.

Solution 1. Set the argument of D to 0.

2. Please use Syntec magnetic gear or ring gear encoders.

Alarm ID COR-350 Alarm title 【Invalid EnIP Macro】

BGND-350

Description EnIP macro syntax error.

Possible Cause The format or range of the input macro arguments is incorrect.

Solution Refer to the EnIP macro syntax description.

Alarm ID COR-351 Alarm title 【Communication command

abnormal】
BGND-351

Description 1. The execution of the macro communication command failed.

2. The macro communication to driver failed.

Possible Cause 1. The controller does not support EnIP communication.

2. The EnIP function input request data value range is incorrect.
3. An error occurred while sending or receiving a communication command.

Solution 1. Please contact the Syntec OEM.

2. Each request data of EnIP represents a 1 value ranging from 0 to 255.
3. This alarm is accompanied by a more detailed error alarm, refer to the alarm
description for troubleshooting.

Alarm ID COR-352 Alarm title 【Communication command

response data is too long】
BGND-352

Description The device return data length is too long.

Possible Cause The storage space provided by the user for returning data is insufficient.

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Alarm ID COR-352 Alarm title 【Communication command

response data is too long】
BGND-352

Solution Make sure that the storage space for the returned data is sufficient.

Alarm ID COR–353 Alarm title 【Invalid argument of CHKINF】

BGND-353

Description The type of argument of CHKINF() is incorrect, or the category number is out of range.

Reason Programming error.

Solution 1. Please check the NC program.

2. Check the type of first argument is integer.
3. Check the type of second argument is string.
4. Ensure the category number is in the range, please refer to OpenCNC_Macro
Development Manual.

Alarm ID COR-354 Alarm title 【With RTCP enabled, the usage of G10
L1150 to set Five-Axis mechanism
BGND-354
parameter is prohibited.】

Description With Rotate Tool Center Point function(G43.4, G43.5) enabled, the usage of G10 L1150 to
set Five-Axis mechanism parameter is prohibited.

Reason The NC file was written incorrectly.

Solution Please modify the NC file, cancel Rotate Tool Center Point function(G49), and then use G10
L1150 to set the Five-Axis mechanism parameter.

Alarm ID COR–355 Alarm title Need geometric axes positioning after

tool length compensation changed
BGND-355

Description Positioning of the axes on work plane(G17: XY, G18: ZX, G19: YZ) is required after executing
tool length compensation commands, if tool radius compensation commands needed.

Reason No positioning of the axes on work plane(G17: XY, G18: ZX, G19: YZ) between
executing tool length compensation commands and tool radius compensation
commands.
Tool length compensation commands: H, T(Lathe), G43, G44, G43.4, G43.5, G49, G10
L1050, G10 L1051
Tool radius compensation commands: G41, G42

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Solution Please modify the NC file. Add positioning command of the axes on work plane(G17: XY,
G18: ZX, G19: YZ) after tool length compensation commands and before tool radius
compensation commands.
Positioning commands: G90 G00, G90 G01, G92

Alarm ID COR–356 Alarm title 【Invalid APP command】

BGND-356

Description There is a syntax error on the Modbus command(G10 L1900/1901/1910/1911).

Possible Cause The format or range of the input argument is incorrect.

Solution Please refer to the Industry Machine Application Manual.

Alarm ID COR–357 Alarm title 【Illegal Modbus packet contents

】
BGND-357

Description The contents of the Modbus command packet is illegal.

Possible Cause The contents of the customized package is incorrect.

Solution Please refer to R5039, as this register provides the error code for troubleshooting.

Alarm ID COR–358 Alarm title 【Modbus communication

timeout】
BGND-358

Description The Modbus communication experienced a timeout.

Possible Cause Abnormal communication or unestablished communication causes the connection

timeout.

Solution Please refer to R5039, as this register provides the error code for troubleshooting.

Alarm ID COR–359 Alarm title 【Modbus communication failure

】
BGND-359

Description The Modbus communication failed.

Possible Cause 1. There is a communication error or device setting error.

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Alarm ID COR–359 Alarm title 【Modbus communication failure

】
BGND-359

Solution 1. Please refer to R5039, as this register provides the error code for troubleshooting

Alarm ID COR-361 Alarm title 【The number of non-moving blocks

exceeds the permissible value
BGND-361
under tool radius compensation】

Description The machining program has programmed too many non-moving blocks when tool radius
compensation is enable.

Possible Cause Programming error.

Solution 1. Modify the machining program and issue the non-moving blocks when tool radius
compensation is disable.
2. Modify the machining program and reduce the number of non-moving blocks
when tool radius compensation is enable.

Alarm ID COR-362 Alarm 标题 【Multi-axis multi-signal skip function

(G31.10, G31.11) command error】
BGND-362

说明 Multi-axis multi-signal skip function (G31.10, G31.11) command error

可能原因 1. Setting command (G31.10) or execution command (G31.11) cannot be issued

alone, and other commands cannot be issued between them. Always set first
then execute.
2. A set of multi-axis multi-signal skip function is composed of one G31.10
command at least and one G31.11 command. Set first then execute.
Both commands should be issued in a set of multi-axis multi-signal skip function,
and it is not allowed to insert other commands in between.
3. Supports up to six G31.10 commands in a set of multi-axis multi-signal skip
function.
4. Same axis is used in different G31.10 commands in a set of multi-axis multi-signal
skip function. E.g.,
a. Same axis name is used in different G31.10 commands.
b. Assign same axis by using virtual axis function in different G31.10
commands.
(E.g., Virtual axis Z is corresponding to axis Z1 and Z2. Using axis Z in one
G31.10 command, and Z1 in another G31.10 command.)
c. Assign same axis by misusing alias of axis.
(E.g., There are axis X, Y, Z1, Z2, Z3, Z4, the alias of Z1 is Z.)

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排除方法 1. Make sure there is always an execution command (G31.11) behind setting
command (G31.10), and there is no execution command (G31.11) left alone.
2. Make sure there are six G31.10 commands at most in each set of multi-axis multi-
signal skip function.
3. Make sure there is no axis assigned repeatedly in each set of multi-axis multi-
signal skip function.

Alarm ID COR-366 Alarm Title 【The parameters of rotary axis

auxiliary brake are set incorrectly】
BGND-366

Description Using the rotary axis auxiliary brake, the parameters mapped to the enable group are set
incorrectly.

Possible Cause Parameters are incorrect.

Enable G10 L1500 rotary axis auxiliary brake:
1. The axis ID of the rotary axis auxiliary brake is not specified.
2. The axis type of the specified axis is linear.
3. The M code of the rotary axis auxiliary brake is not specified.

Solution Modify parameters Pr3741~Pr3744.

Alarm ID COR-367 Alarm Title 【Prohibited commands in rotary axis

auxiliary brake mode】
BGND-367

Description When the rotary axis auxiliary brake is enabled, prohibited commands are used in the nc
program.

Possible Cause 1. The axis, which is in rotary axis auxiliary brake mode, is specified by skip
function( G28.1, G31, G31.11 ).
2. The axis, which is in rotary axis auxiliary brake mode, is specified by chopping
function( G81.1, G81.2 ).
3. Enable the rotary axis auxiliary brake in RTCP mode( G43.4, G43.5 ).
4. Enable both the rotary axis auxiliary brake mode and the polar coordinate
mode( G12.1 ).

Solution Check the NC program.

Alarm ID COR-370 Alarm title 【Failed to enable chopping

function】
BGND-370

Description Failed to enable the chopping function .

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Alarm ID COR-370 Alarm title 【Failed to enable chopping

function】
BGND-370

Possible Cause 1. G81.2 or G81.1 command repeatedly

a. G81.1 command repeatedly.
b. G81.2 and G81.1 command simultaneously.
2. Using G81.2 to make 2 axis in the same axis group do advanced chopping
simultaneously.

Solution Please activate or deactivate the chopping function correctly.

Alarm ID COR–401 Alarm title Path planning plug-in error

BGND-401

Description Path planning plug-in error.

Reason Path planning plug-in error leads to system abnormality.

Solution Please contact OEM Syntec.

Alarm ID BGND-501 Alarm title Register not enough, program execution failed

Descriptio Insufficient controller remaining registers cause the background execution unit to fail to activate.
n

Possible 1. Use too many background execution units in ladder.

Cause 2. The system remaining register is too low.

Solution Contact machinery manufacturer.

Alarm ID BGND-502 Alarm title Invalid program command

Descriptio Incorrect G code is used in program or use M, T code to call MACRO.

n

Possible Program editing error.

Cause

Solution Please check the MACRO program to confirm that the unsupported G/M/T codes are not used.

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Alarm ID BGND-503 Alarm Illegal G code argument

title

Description Enter incorrect G10 argument format or range in the program.

Possible Program editing error.

Cause

Solution Please check the MACRO program, and refer to manual to input correct argument.

Alarm ID BGND-50 Alarm S code not supported in background execute mode

4 title

Descriptio S code command is used in program.

n

Possible Program editing error.

Cause

Solution Please check the MACRO program, and confirm S code is not used.

Alarm ID BGND-50 Alarm F code not supported in background execute mode

5 title

Descriptio F code command is used in MACRO program.

n

Possible Program editing error.

Cause

Solution Please check the MACRO program and confirm F code is not used.

Alarm ID BGND-50 Alarm H code not supported in background execute mode

6 title

Descriptio H code is used in MACRO program.

n

Possible Program editing error.

Cause

Solution Please check the MACRO program, and confirm H codes is not used.

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Alarm ID BGND-50 Alarm D code not supported in background execute mode

7 title

Descriptio D ode is used in MACRO program.

n

Possible Program editing error.

Cause

Solution Please check the MACRO program, and confirm D codes is not used.

Alarm ID BGND-50 Alarm T code not supported in background execute mode

8 title

Descriptio T code is used in MACRO program.

n

Possible Program editing error.

Cause

Solution Please check the MACRO program, and confirm T codes is not used.

Alarm ID BGND-50 Alarm M code not supported in background execute mode

9 title

Descriptio M code is used in MACRO program.

n

Possible Program editing error.

Cause

Solution Please check the MACRO program, and confirm M codes is not used.

Alarm ID BGND-510 Alarm title 【Quantities of Background execute

unit exceeds capacity】

Description The number of enabled BGND components exceeds the upper limit (20), and can not
enable more BGND components.

Possible Use too many background execute unit in ladder.

Cause

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Solution Contact machinery manufacturer.

8.1 BGND-001 ~ BGND-499

Alarm ID BGND-001 Alarm Titles are the same as COR alarm with corresponding ID
title
~
BGND-499

Description Please refer to COR alarm with corresponding ID

Possible Please refer to COR alarm with corresponding ID

Cause

Solution Please refer to COR alarm with corresponding ID

8.2 BGND-001 Array Variable is empty

Alarm ID COR–001 Alarm title Array Variable is empty
BGND-001

Description Indirect assigned variable number is empty.

i.e. @[#1], if #1 is empty, this alarm will be issued.

Reason Programming error.

Solution Please check the NC program, make sure that indirect assigned variable’s number is not
empty.

8.3 BGND-002 File not exist

Alarm ID COR–002 Alarm title File not exist
BGND-002

Description If the file that the system wants to read does not exist
i.e. use M98 (or G65, G66, and etc.) to call a non existing file.

Reason Programming error.

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Solution Check the NC program to make sure the existence of the file.

8.4 BGND-003 Devide by zero error

Alarm ID COR–003 Alarm title Devide by zero error
BGND-003

Description If denominator in division of MACRO is equal to 0

i.e. #1:=(#2/ #3); if #3 equals to zero, system will issue this alarm.

Reason Programming error

Solution Check the NC program to ensure that the denominator is not equal to 0.

8.5 BGND-004 Operation domain error

Alarm ID COR–004 Alarm title Operation domain error
BGND-004

Description Operation domain error.

Reason Programming error

Solution Please check the NC program.

8.6 BGND-005 Program loading failure

Alarm ID COR–005 Alarm title Program loading failure
BGND-005

Description MACRO syntax error.

Reason Programming error.

Solution Please check the NC program.

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8.7 BGND-006 Arc not on work plane

Alarm ID COR–006 Alarm title Arc not on work plane
BGND-006

Description 1. In clockwise, counter-clockwise arc cutting (G02, G03) syntax, if the vector from
center of circle to starting point doesn’t exist on the arc working surface. i.e.
execute G17 G02 I50. K10. , and system will issue this alarm.
2. In spiral interpolation (G02, G03) syntax, when corresponding to G17, G18, and
G19 three surface conditions, if K, J , and I arguments are not zero, system will
issue this alarm.

Reason Programming error.

Solution Check the NC program to ensure that G02 and G03 are used correctly.

8.8 BGND-007 Arc radius too short

Alarm ID COR–007 Alarm title Arc radius too short
BGND-007

Description In G02 and G03 syntax, if Arc radius is smaller than 10 to the power of minus 10 BLU
(10^-10), system will issue this alarm.

Reason Programming error.

Solution Check the NC program to ensure that the Arc radius of G02 and G03 are used correctly.

8.9 BGND-008 Arc destination not on arc

Alarm ID COR–008 Alarm title Arc destination not on arc
BGND-008

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Description In G02 and G03 syntax, if the Arc end point coordinate is not on the circle, system will
issue this alarm.
From 8.31 version, adding Pr3807 setting arc final point is not on the check window,
allowing to set window range's error in Pr3807.
When arc end point position’s error is smaller than Pr3807 setting window’s range,
system will auto correct the circle’s center position, and make the end point position to
locate on the circle correctly.
When arc end point position error is bigger than Pr3807 window range setting, system
will issue this alarm.

Reason Programming error.

Solution Check the NC program to ensure that the Arc radius of G02 and G03 are used correctly.

8.10 BGND-009 G65 layers called by Macro too deep

Alarm ID COR–009 Alarm title G65 layers called by Macro too
deep
BGND-009

Description Use G65 to call MACRO program layer more than 12 layers.

Reason Programming error.

Solution Check NC program to ensure that G65 calls MACRO program less than or equal to 12
layers.

8.11 BGND-010 G66 layers called by Macro too deep

Alarm ID COR–010 Alarm title G66 layers called by Macro too
deep
BGND-010

Description Use G66 to call MACRO program layer more than 4 layers.

Reason Programming error.

Solution Check NC program to ensure that G65 calls MACRO program less than or equal to 4
layers.

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8.12 BGND-011 Subprogram layer call too deep

Alarm ID COR–011 Alarm title Subprogram call too deep
BGND-011

Description Use M98 to call subprogram that has more than 16 layers.

Reason Programming error.

Solution Check NC program to ensure that M98 calls subprogram that has less than 16 layers.

8.13 BGND-012 G66 mode not cancel by G67

Alarm ID COR–012 Alarm title G66 mode not cancel by G67
BGND-012

Description G66 and G67 need to be used in pairs, when numbers of G67 is more than G66 in one NC
program, this alarm will be issued.

Reason Programming error.

Solution Check NC program to ensure that G66 and G67 are used in pairs

8.14 BGND-013 G65, G66 must be at the end of the block

Alarm ID COR–013 Alarm title G65, G66 must be at the end of the
block
BGND-013

Description G65 and G66 are MACRO, so in one same block the program on the right hand side of G65
and G66 will be processed as G65 and G66's arguments. So in one same block, if there is
other G code command please write them in the left hand side of G65 and G66.
In one same block, if the right hand side of G65 and G66 has G code or M code, system
will issue this alarm.

Reason Programming error.

Solution Please check the NC program.

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8.15 BGND-014 Absent program number

Alarm ID COR–014 Alarm title Absent program number
BGND-014

Description The right hand side of G65 and G66 doesn’t have P argument to specify program
number.

Reason Programming error.

Solution Please check the NC program to ensure G65 and G66 use P argument to specify
program number.

8.16 BGND-015 Too many M code

Alarm ID COR–015 Alarm title Too many M code
BGND-015

Description There are more than 3 M codes in a single block.

Reason Programming error.

Solution Please check the NC program to ensure that there are equal or less than 3 M codes in a single
block

8.17 BGND-016 Illegal variable access

Alarm ID COR–016 Alarm title Illegal variable access
BGND-016

Descriptio Attempted to access a variable that does not exist.

n

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Reason 1. Programming error.

2. Illegal access to # or @ variable.
3. The parameter of SYSDATA function is out of system data range.
4. The controller does not support the status variable which DRVDATA is to read.
5. The program that attempts to access AR or MAR variables does NOT lie within the scope of
App Macros.
6. The AR or MAR variables to access do NOT lie within the range defined by the App.
7. Non-integer numbers are used to specify the addresses of AR or MAR variables. ONLY
integers are acceptable.
8. The background computing program executed an unsupported instruction.

Solution 1. Make sure the accessing variable exists.

2. Make sure the variable to read is readable.
3. Make sure the variable to write is writable.
4. Make sure the variable which DRVDATA is to read can be found on the "Controller Axis
Info." page.
5. Make sure the AR and the MAR variables are accessed ONLY in App Macros.
6. Make sure the AR and the MAR variables to access lie within the range defined by the App.
7. Make sure only integers are used to specify the addresses of AR or MAR variables.
8. Make sure that no unsupported instructions are used in the background computing
program.

8.18 BGND-017 Label not found

Alarm ID COR–017 Alarm title Label not found
BGND-017

Description Cannot find out corresponding serial number N in GOTO command.

Reason Programming error.

Solution Please check the NC program.

8.19 BGND-018 Line number not found

Alarm ID COR–018 Alarm title Line number not found
BGND-018

Description Input line number is incorrect.

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Reason 1. When Pr3851 sets as 888800, input breakpoint’s line number exceeds NC
program’s maximum line number.
2. When Pr3851 sets as 999900, input breakpoint’s line number exceeds NC
program’s maximum line number.
3. When Pr3851 sets as 999901, input breakpoint’s line number exceeds NC
program’s maximum line number or positioning command line number cannot
be found after scanning through entire NC program.
4. When M99 Q_ sub-program returns to the line number which is assigned by
main program, the line number Q_ assigned is over main program’s maximum
line number.

Solution 1. Input the correct program line number.

2. When Pr3851 sets as 999901, modify NC program by inserting positioning
command after initial assigned breakpoint.

8.20 BGND-019 sub-program has no M99

Alarm ID COR–019 Alarm title sub-program has no M99
BGND-019

Description When main program calls sub-procedure, if sub-program finish executing and need to
return the main program, there is no M99.

Reason Programming error.

Solution Write in M99 when sub-program finish executing and return the main program.

8.21 BGND-020 Too many G code

Alarm ID COR–020 Alarm title Too many G code
BGND-020

Description There are more than 10 G codes in a single block.

Reason Programming error.

Solution Breakdown that single block which has over 10 G codes into single blocks that has less
than 10 G codes.

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8.22 BGND-021 Too many (I,J,K) parameters

Alarm ID COR–021 Alarm title Too many (I,J,K) triples
BGND-021

Description Repeat too much I, J, and K command in the same block.

Reason Programming error.

Solution Please check the NC program.

8.23 BGND-022 Use undefined G54 workpiece coordinate

Alarm ID COR–022 Alarm title Use undefined workpiece
coordinate
BGND-022

Description Use an undefined G54 coordinate system.

Reason Programming error.

Solution Use the correct G54 coordinate system.

8.24 BGND-023 Semantic error

Alarm ID COR-023 Alarm Title Semantic error
BGND-023

Description 1. When using G code, different G code can input different argument
(P_, L_, R_, and etc.), if argument setting is wrong, and system will issue this
alarm.
2. The argument of macro function is wrong.

Reason Programming error.

Solution Check the NC program to ensure the argument is used correctly by referring the
manual.

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8.25 BGND-024 Invalid arc radius value

Alarm ID COR–024 Alarm title Invalid arc radius value
BGND-024

Description When executing G02, G03, appointed Arc end point and given radius is contradicted,
which the given radius cannot meet appointing Arc end point.
i.e. G91 G03 X1500 Y4000 R2000.

Reason Programming error.

Solution Check the program and recalculate.

8.26 BGND-025 Macro stack is overflow or STKTOP[ ] argument error

Alarm ID COR–025 Alarm title Macro stack is overflow or STKTOP[ ]
argument error
BGND-025

Description 1. STACK can store maximum 4095 values. If stored value exceeding the maximum
number, controller issue this alarm.
2. In STKTOP[n], n is started from 0, if the value of n is bigger than the value storing in
stack-1, controller issue this alarm

Reason 1. Too much value store in STACK.

2. STKTOP[] arguments exceeds the value storing in STACK.

Solution 1.Stack is full, do not use store command anymore.

2. Input a reasonable argument in STKTOP[].

8.27 BGND-026 Macro stack is empty

Alarm ID COR–026 Alarm title macro stack is empty
BGND-026

Description Empty stack still want to pop value, system issue this alarm.

Reason The numbers of Push commands and Pop commands are not the same.

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Solution Check the program to ensure that the number of Push commands is the same with that
of Pop commands.

8.28 BGND-027 Invalid macro arguments

Alarm ID COR–027 Alarm title Invalid macro arguments
BGND-027

Description Macro issue self-defined alarm.

Possible Cause Once Macro determines the self-defined alarm error condition is meet, NC program will
be stopped and alarm will appear.

Solution According to the display content of alarm to find out the error.

8.29 BGND-028 System program error, can’t normally machining.

Alarm ID COR–028 Alarm title System program error, can’t
normally machining.
BGND-028

Description Use Quiet Mode in MACRO, but can't leave Quiet Mode when program finished.

Reason Programming error.

Solution Please check the NC program.

8.30 BGND-029 Tool length offset change at arc

Alarm ID COR–029 Alarm title Tool length offset change at arc
BGND-029

Description G43, G44, G49 only receive linear interpolation command in the next block.

Possible Cause Programming error.

Solution Please check the NC program.

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8.31 BGND-030 Cutting speed command is 0

Alarm ID COR-030 Alarm Title Cutting speed command is 0
BGND-030

Description When execute cutting command, given F code argument is zero.

Possible Cause Programming error.

Solution Check the NC program to ensure the argument of F code shall not be 0.

8.32 BGND-031 Radius compensation cancel at arc

Alarm ID COR–031 Alarm title Radius compensation cancel at arc
BGND-031

Description G40 only receives linear interpolation command in the next block

Possible Cause Programming error.

Solution Please check the NC program.

8.33 BGND-032 Radius compensation activate at arc

Alarm ID COR–032 Alarm title Radius compensation activate at
arc
BGND-032

Description G41,G42 only receive linear interpolation command in the next block.

Reason Programming error.

Solution Please check the NC program.

8.34 BGND-033 Improper use of A, R, or C command

Alarm ID COR–033 Alarm title Improper use of A, R, or C command
BGND-033

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Description Timing of using A, R, or C command is incompatible with the specification.

Reason Programming error.

Solution Check NC program to confirm that if the blocks are compatible with specifications

8.35 BGND-034 Command syntax has conflict

Alarm ID COR–034 Alarm title Command syntax has conflict
BGND-034

Description No application currently.

Reason

Solution

8.36 BGND-035 Corner is too small can’t insert round corner chamfer
Alarm ID COR–035 Alarm title Corner is too small can’t insert round corner chamfer
BGND-035

Description Angel between blocks, which to be inserted round corner or chamfer is too small so system can’t
calculate it.

Reason Programming error.

Solution 1. Check NC program to confirm that whether the block is compatible with specifications.
2. Check and confirm the working plane and round corner plane are the same.

8.37 BGND-036 Inappropriate A angle command

Alarm ID COR–036 Alarm title Inappropriate A angle command
BGND-036

Description A is valid only in linear interpolation of single block.

Reason Programming error.

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Solution Check NC program to confirm that whether A angle command is compatible with
specifications

8.38 BGND-037 Chamfer value bigger than displacement

Alarm ID COR–037 Alarm title Chamfer value bigger than
displacement
BGND-037

Description Chamfer value is bigger than pre-block and post-block length, so system can’t calculate
it.

Reason Programming errors.

Solution 1. Check NC program to confirm that whether inserted value of chamfer is

compatible with specifications.
2. Check to confirm whether C value is compatible with specification.

8.39 BGND-038 Incorrect block jump’s switch number.

Alarm ID COR–038 Alarm title Incorrect block jump’s switch
number.
BGND-038

Description Incorrect block jump switch number.

i.e. / 2 G00 X100. ; If assigned number is bigger than 9 or equals to 0, system will issue this
alarm.

Reason Block jump switch number is 0 or bigger than 9.

Solution Check the NC program, and confirm block jump switch number is between 1 and 9.

8.40 BGND-039 Measure function can’t start tool radius compensation

Alarm ID COR–039 Alarm title Measure function can’t start tool radius compensation
BGND-039

Description Measure function can’t start tool radius compensation.

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Alarm ID COR–039 Alarm title Measure function can’t start tool radius compensation
BGND-039

Reason Measure function related instruction (i.e., G31, G31.10, G31.11) is executed after tool
compensation command.

Solution Confirm there is no measure function related command is executed after tool compensation
command.

8.41 BGND-040 Block end point exceed software stroke limit

Alarm ID COR–040 Alarm title Block end point exceed software
stroke limit
BGND-040

Description The machine coordinate in the program exceeds the software stroke limit.

Reason Programing error.

Solution Check the NC program, and correct coordinate position.

8.42 BGND-041 GOTO label must be integer

Alarm ID COR–041 Alarm title GOTO label must be integer
BGND-041

Description The input GOTO label is not an integer.

i.e. GOTO 1 Correct
GOTO 1. Wrong
N1; Correct
N1.; Wrong

Reason Programming error.

Solution Check the NC program, and input integer in GOTO argument.

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8.43 BGND-042 Logic operand is non-integer or empty

Alarm ID COR–042 Alarm title Logic operand is non-integer or
empty
BGND-042

Description Logic operand must be non-integer or empty.

Reason Logic operand has floating point.

i.e. #1=1.5And3. System will issue this alarm.

Solution Please check NC program. Confirm logic operand is integer or empty.

8.44 BGND-043 ASIN, ACOS operand must between ±1.0

Alarm ID COR–043 Alarm title ASIN, ACOS operand must between
±1.0
BGND-043

Description ASIN() and ACOS() operand is not between -1.0 and 1.0.

Reason Programming error.

Solution Check the NC program.

8.45 BGND-044 SQRT operand should not be negative

Alarm ID COR–044 Alarm title SQRT operand should not be
negative
BGND-044

Description The square root of a negative value will be imaginary number, but the controller does
not provide imaginary number function.

Reason Programming error.

Solution Check the NC program; enter a positive value in SQRT operand.

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8.46 BGND-045 L address should be integer

Alarm ID COR–045 Alarm title L address should be integer
BGND-045

Description The L address is not an integer.

Reason Programming error.

Solution Check the NC program, and use integer in L address.

8.47 BGND-046 O address should be integer

Alarm ID COR–046 Alarm title O address should be integer
BGND-046

Description The O address is not an integer.

Reason Programming error.

Solution Check the NC program, and use integer in O address.

8.48 BGND-047 M address should be integer

Alarm ID COR–047 Alarm title M address should be integer
BGND-047

Description The M address is not an integer.

Reason Programming error.

Solution Check the NC program, and use integer in M address.

8.49 BGND-048 Spindle speed S should be integer

Alarm ID COR–048 Alarm title Spindle speed S should be integer
BGND-048

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Description The spindle speed S is not an integer.

Reason Programming error.

Solution Check the NC program, and use integer in the spindle speed S.

8.50 BGND-049 Tool length compensation H should be integer

Alarm ID COR–049 Alarm title Tool length compensation H should
be integer
BGND-049

Description Tool length compensation H is not an integer.

Reason Programming error.

Solution Please check the NC program, and use integer in tool length compensation H.

8.51 BGND-050 Tool radius compensation D should be integer

Alarm ID COR–050 Alarm title Tool radius compensation D should
be integer
BGND-050

Description Tool radius compensation D is not an integer.

Reason Programming error.

Solution Please check the NC program, and use integer in tool radius compensation.

8.52 BGND-051 Tool number T should be integer

Alarm ID COR–051 Alarm title Tool number T should be integer
BGND-051

Description Tool number T is not an integer.

Reason Programming error.

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Solution Please check the NC program, and use tool number T in integer.

8.53 BGND-052 Sub-program number P should be integer

Alarm ID COR–052 Alarm title Sub-program number, P, should be
integer
BGND-052

Description Sub-program number P is not an integer.

Reason Programming error.

Solution Please check the NC program, and use the sub-program number P in integer.

8.54 BGND-053 Repeat count L should be integer

Alarm ID COR–053 Alarm title Repeat count L should be integer
BGND-053

Description Repeat count L is not an integer.

Reason Programming error.

Solution Please check the NC program, and use the repeat count L in integer.

8.55 BGND-054 Incompatible data type

Alarm ID COR–054 Alarm title Incompatible data type
BGND-054

Description Data format is incompatible with controller specifications.

Reason NC program is not compatible with the SYNTEC controller.

Solution Make sure that the NC program data format is compatible with Syntec controller
specifications.

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8.56 BGND-055 Tool length compensation H out of range

Alarm ID COR–055 Alarm title Tool length compensation H out of range
BGND-055

Description The tool length compensation H exceeds the range of tool number.

Reason Programming error.

Solution Make sure that the tool length compensation H, is in the range of tool number.

8.57 BGND-056 G10 table index P is out of range

Alarm ID COR–056 Alarm title G10 table index P is out of range
BGND-056

Description G10’s format is G10 L_ P_ R_; Different number L will correspond to different number P.

i.e. L10 corresponding number P is tool number. Input P1000 means the 1000th tool. If
that tool number doesn’t exist, and controller will issue this alarm.

Reason Programming error.

Solution Confirm G10 data table address number P is in reasonable range.

8.58 BGND-057 Tool radius D out of range

Alarm ID COR–057 Alarm title Tool radius D out of range
BGND-057

Description The tool radius number D exceeds the range of tool number.

Reason Programming error.

Solution Make sure that the tool radius number D is in the range of tool number.

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8.59 BGND-058 Tool nose compensation D is out of range

Alarm ID COR–058 Alarm title Tool nose compensation D is out of
range
BGND-058

Description The tool nose compensation D exceeds the range of tool number.

Reason Program error.

Solution Make sure that the tool radius compensation D is in the range of tool number.

8.60 BGND-059 Subprogram call H must be integer

Alarm ID COR–059 Alarm title Subprogram Call H must be integer
BGND-059

Description Subprogram call H is not an integer.

Reason Program error.

Solution Confirm the subprogram call H is an integer.

8.61 BGND-060 M99 return number P must integer

Alarm ID COR–060 Alarm title M99 return number P must integer
BGND-060

Description The M99 return sequence number P is not an integer.

Reason Program error.

Solution Confirm the M99 return sequence number P is an integer.

8.62 BGND-061 Workpiece number is out of range

Alarm ID COR–061 Alarm title Workpiece number is out of range
BGND-061

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Description The number of work pieces exceeds the allowable range of the controller.

Reason Program error.

Solution Make sure the number of work pieces is in the allowed range of the controller.

8.63 BGND-062 Dwell skip source Q must be integer

Alarm ID COR–062 Alarm title Dwell skip source Q must be integer
BGND-062

Description Dwell skip source Q is not an integer.

Reason Program error.

Solution Change the dwell skip source Q into an integer.

8.64 BGND-063 Dwell skip source Q out of range

Alarm ID COR–063 Alarm title Dwell skip source Q out of range
BGND-063

Description Dwell skip source Q exceeds the allowed range.

Reason Program error.

Solution Make sure the dwell skip source Q is in the allowed range.

8.65 BGND-064 Invalid P address

Alarm ID COR–064 Alarm title Invalid P address
BGND-064

Description Invalid P address.

Reason 1. Address P is less than 0.

2. Address P is not integer.
3. Address P is out of range.

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Solution 1. Make sure address P is greater or equal to 0.

2. Make sure address P is integer.
3. Make sure address P is within the range.

8.66 BGND-065 A command format error

Alarm ID COR–065 Alarm title ,A command format error
BGND-065

Description In NC program ,A command's format is wrong.

Reason Programming error.

Solution Please confirm ,A command format is one of the followings:

1. In the same block command as ,A, Moving instruction only includes one of x axis
or z axis. i.e. G01 X10. ,A30.
2. Use ,A advanced function in two separate line. The first line will assign ,A angle,
and the second line will assign X, Z and ,A at the same time.
i.e.
G01 ,A30.
G01 X0. Z50. ,A45

8.67 BGND-066 Inc. axis command and abs. axis command conflict
Alarm ID COR–066 Alarm title Inc. axis command and abs. axis
command conflict
BGND-066

Description Both G91 and G90 are in the same line.

Reason Programming error.

Solution Decide to use incremental or absolute command in one line, and enter the correct
command.

8.68 BGND-067 Arc center vector and radius conflict

Alarm ID COR–067 Alarm title Arc center vector and radius conflict
BGND-067

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Description The arc end point is not on the arc created by the arc starting point and the specify
center.

Reason Programming error.

Solution Please check the NC program.

8.69 BGND-068 Quiet Mode not support imperial Metric switch command
Alarm ID COR–068 Alarm title Quiet Mode not support imperial
Metric switch command
BGND-068

Description The single block command in Quiet mode operation cannot switch Metric/ imperial unit.

Reason Programming error.

Solution Please check the NC program.

8.70 BGND-069 Round corner and chamfer cmd. conflict

Alarm ID COR–069 Alarm title Round corner and chamfer cmd.
conflict
BGND-069

Description Chamfer command and round corner command are in the same line.

Reason Program error.

Solution Do not let chamfer command and round corner command exist in the same line.

8.71 BGND-070 Invalid G Code

Alarm ID COR–070 Alarm title Invalid G Code
BGND-070

Description Enter incorrect G code to controller.

Reason Program error.

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Solution Enter the valid G-code.

8.72 BGND-071 No main program name assigned

Alarm ID COR–071 Alarm title No main program name assigned
BGND-071

Description The name of main program is not specified.

Reason The NC program is not loaded.

Solution Specify the name of main program.

8.73 BGND-072 Threading command exceeds max. cutting speed

Alarm ID COR–072 Alarm title Threading command exceeds max.
cutting speed
BGND-072

Description Threading command exceeds the maximum cutting speed.

Reason Program error.

Solution Decrease the cutting speed of threading.

8.74 BGND-073 Tapping command exceed max. cutting speed

Alarm ID COR–073 Alarm title Tapping command exceed max.
cutting speed
BGND-073

Description Tapping command speed exceeds the maximum cutting speed.

Reason Program error.

Solution Decrease the cutting speed of tapping.

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8.75 BGND-074 Tool radius too big, path overcut

Alarm ID COR–074 Alarm title Tool radius too big, path overcut
BGND-074

Description 1. During machining notch, the notch width is smaller than two times of tool radius.
2. During machining trapezoidal, the height of trapezoidal is less than two times of
tool radius.

Reason Tool compensation causes path overcut.

Solution Please check the NC program, and decide whether this part of the machining should
cancels tool radius compensation.

8.76 BGND-075 Exact stop wait timeout

Alarm ID COR–075 Alarm title Exact stop wait timeout
BGND-075

Description After 2 seconds after sending Exact stop (G09/G61) command, the difference between
feedback and command exceeds allowable value (G01 is determined by Pr421~; G00 is
determined by Pr481~).

Reason Servo vibration.

Solution 1. Servo tuning.

2. Modify parameters Pr421~ or Pr481~.

8.77 BGND-076 G04 dwell time cannot be negative

Alarm ID COR–076 Alarm title G04 dwell time cannot be negative
BGND-076

Description Input value of dwell time G04 is negative.

Reason Program error.

Solution Check the NC program, and enter a positive or zero value in G04 argument.

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8.78 BGND-077 NURBS curve format is wrong

Alarm ID COR-077 Alarm Title NURBS curve format is wrong
BGND-077

Description G6.2 format is wrong.

Reason Input argument P, K, R is against allowable format.

Solution Refer the program manual to correct the command syntax.

8.79 BGND-078 NURBS curve system memory insufficient

Alarm ID COR-078 Alarm Title NURBS curve system memory insufficient
BGND-078

Description NURBS curve memory is insufficient.

Reason System processing defective.

Solution Contact OEM Syntec.

8.80 BGND-079 Number of NURBS curve nodes more than the upper limit
Alarm ID COR-079 Alarm Title Number of Nurbs curve nodes more than the upper limit
BGND-079

Description NURBS curve control point is over limit.

Reason NC file G6.2 curve is too long and cause using too many control point.

Solution Re-generate the CAM, and restrict the number of curve nodes less than 400.

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8.81 BGND-080 Threading pitch is negative

Alarm ID COR-080 Alarm Title Threading pitch is negative
BGND-080

Description Threading pitch distance can’t be negative value.

Reason Threading pitch distance setting error.

Solution Check and correct the configured threading pitch to be positive value.

8.82 BGND-081 Use arc interpolation under tool offset funct

Alarm ID COR-08 Alarm Title Use arc interpolation under tool offset function. Arc command
1 doesn’t use assigned angle.
BGND-0
81

Description In tool offset function (G45~G48), G02 and G03 can only be 90 degree or 270 degree.

Reason In NC program’s tool offset function (G45~G48) block, all arc interpolation angle can only be 90
degree or 270 degree.

Solution Check if G45~G48 is 90 or 270 degree when using them in the arc interpolation (G02/G03). Note,
IJK to specify circle center shall be used.

8.83 BGND-082 Tool compensation function and tool offset function

can’t use at the same time
Alarm ID COR-082 Alarm Title Tool compensation function and tool offset function can’t
use at the same time
BGND-082

Description Can’t use tool offset function (G45~G47) and tool compensation function (G41, G42) or tool radius
compensation at the same time.

Reason NC program edit error.

Solution Check NC program, and confirm tool offset function (G45~G47) and tool compensation function
(G41, G42) are not used at the same time.

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8.84 BGND-083 When pull tool back to pause point, and move axis
position manually.
Alarm ID COR-0 Alarm Title When pull tool back to pause point, and move axis position
83 manually.
BGND-
083

Description Before pull tool back to pause point, press stop and manually move tool.

Reason Operation error.

Solution Please wait until tool is pulled exactly back to pause point, then execute the manual position
movement.

8.85 BGND-084 P Argument unassigned when using the rapid drilling

Alarm ID COR-084 Alarm Title P Argument unassigned when using
the rapid drilling
BGND-084

Description When using rapid drilling function, must set P argument (bottom hole dwell time), or
system will issue this alarm.

Reason Programming error.

Solution Check the NC program to ensure the P Argument is assigned when using the G code of
rapid drilling.

8.86 BGND-085 F Argument unassigned in Inverse Time Feed mode

Alarm ID COR-085 Alarm Title F Argument unassigned in Inverse
Time Feed mode
BGND-085

Description Under Inverse Time Feed mode, if F argument is not assigned in command line and
system will issue this alarm.

Reason Programming error.

Solution Check the NC program to ensure there is F command is given following in each line
after Inverse Time Feed mode.

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8.87 BGND-086 R and I arguments unassigned in G10 L1501 mode

Alarm ID COR-086 Alarm Title R and I arguments unassigned in G10
L1501 mode
BGND-086

Description G10 L1501 argument only has argument R or argument I.

Reason Programming error.

Solution Check the NC program to ensure the R and I arguments are not used independently.

8.88 BGND-087 P and Q arguments must be different in G10 L1501 mode

Alarm ID COR-087 Alarm Title P and Q arguments must be different
in G10 L1501 mode
BGND-087

Description P and Q argument in G10 L1501 mode setting are the same.

Reason Programming error.

Solution Please check program, and confirm P and Q argument in G10 L1501 mode aren’t the
same.

8.89 BGND-088 No time-axis command after the I argument in G10 L1501

mode
Alarm ID COR-088 Alarm Title No time-axis command after the I
argument in G10 L1501 mode
BGND-088

Description In spring machine dedicated machine's motion plan, if use I argument in G10 L1501,
before the next G10 L1502 command, user can’t command P argument axis number (time
axis) in G1 0L1501.

Reason Programming error.

Solution Check the NC program.

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8.90 BGND-089 Main axis must be increment command in G10 L1501

mode
Alarm ID COR-089 Alarm Title Main axis must be
increment command in G10L1501
BGND-089
mode

Description G10 L1501 mode spindle must be incremental command.

Reason Programming error.

Solution Under G10 L1501 mode, confirm the command which sends to spindle is incremental
command.

8.91 BGND-090 C-axis zero-speed check failed in G12.1 mode

Alarm ID COR-090 Alarm Title C-axis zero-speed check failed in
G12.1 mode
BGND-090

Description When start to switch polar coordinate, C axis must be totally stop.

Reason When C axis uses as spindle, but spindle not yet stop rotating.

Solution Switch the spindle to C-axis mode before activating polar coordinate.

8.92 BGND-091 Main axis synchronization – basic main axis number error
Alarm ID COR-091 Alarm Title Main axis synchronization – basic
main axis number error
BGND-091

Description When using spindle synchronous function G114.1, Pr4021, Pr4023, Pr4025 can’t be zero.

Reason Parameter setting error.

Solution Check if values of Pr4021/Pr4023/Pr4025 are correct.

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8.93 BGND-092 Main axis synchronization – synchronization main axis

number error
Alarm ID COR-092 Alarm Title Main axis synchronization –
synchronization main axis number
BGND-092
error

Description When using spindle synchronous function G114.1, Pr4022, Pr4024, Pr4026 can’t be zero.

Reason Parameter setting error.

Solution Check if values of Pr4022/Pr4024/Pr4026 are correct.

8.94 BGND-093 Main axis synchronization – spindle type error

Alarm ID COR-093 Alarm Title Main axis synchronization – spindle
type error
BGND-093

Description When using spindle synchronous and Superimposition function, setting wrong spindle
motor type.

Reason Parameter setting error.

Solution Check 1791~Pr1800 to set correct spindle configurations by referring to HELP.

8.95 BGND-094 Under spindle load rigid tapping spindle rotation speed
exceed
Alarm ID COR-094 Alarm Title Under spindle load rigid tapping
spindle rotation speed exceed
BGND-094

Description When using spindle load function to do rigid tapping, tool axis must synchronize with
offset axis speed, and then do end surface taping according to user setting tapping speed.
If tool axis speed is over spindle rotation speed maximum value, and system will issue this
alarm.

Reason Command is over range that mechanical can bear.

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Alarm ID COR-094 Alarm Title Under spindle load rigid tapping

spindle rotation speed exceed
BGND-094

Solution 1. Reduce the rotation speed (tapping speed) of tool axis.

2. Reduce the rotation speed of workpiece axis.

8.96 BGND-095 In polygon cutting function, basic spindle rotation speed

ratio is wrong
Alarm ID COR-095 Alarm Title In polygon cutting function, basic
spindle rotation speed ratio is wrong
BGND-095

Description When using polygon cutting G51.2 function, basic spindle rotation speed ratio (P
argument) must be bigger than zero.

Reason Programming error.

Solution Check the value of P argument in G51.2.

8.97 BGND-096 In polygon cutting function, synchronous spindle

rotation speed ratio is wrong
Alarm ID COR-096 Alarm Title In polygon cutting function,
synchronous spindle rotation speed
BGND-096
ratio is wrong

Description When using polygon cutting G51.2 function, basic spindle rotation speed ratio (Q
argument) must be bigger than zero.

Reason Programming error.

Solution Check the value of Q argument in G51.2.

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8.98 BGND-097 Axis coupling function ON or OFF failed

Alarm ID COR-097 Alarm Title Axis coupling function ON or OFF
failed
BGND-097

Description Axis coupling function ON or OFF failed.

Reason Too much axis coupling groups is used.

Solution Check if the number of axis coupling groups is more than 16 (including the number of
axis coupling group configured in parameter).

8.99 BGND-098 Parameter learning argument error

Alarm ID COR-098 Alarm Title Parameter learning argument
error
BGND-098

Description When using learning function, if argument (P, Q, R, K) setting is wrong, system will issue
this alarm.

Reason Programming error.

Solution Check the NC program to ensure the arguments are in compliance with specifications.

P.S. Valid version of COR-336 : before 10.118.60J、10.118.66D、10.118.69 (included).

8.100 BGND-099 Tapping learning condition is not matched

Alarm ID COR-099 Alarm Title Tapping learning condition is not
matched
BGND-099

Description Condition of tapping learning function is not matched

Reason When activating tapping learning function, if tapping condition (tapping depth, R point
height, feedrate, rotation speed, and etc.) is different, it can’t apply to same learning
data. If force different tapping condition to use same learning data, it may misuse
learning data, and cause tapping error or even tool break.

Solution Check tapping instruction in tapping learning function, and confirm all tapping
instruction arguments are the same.

P.S. Valid version of COR-336 : before 10.118.60J、10.118.66D、10.118.69 (included).

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8.101 BGND-100 Unsupported G code command or option software is

not activated
Alarm ID COR-100 Alarm Title Unsupported G code command or
option software is not activated
BGND-100

Description Different controllers will have correspond G code, but not all G code can use.

Reason 1. This controller type may not support this G code command.
2. This controller type will not support serial bus spindle (C-Type) to use lathe G21,
G33, G34, G78 commands.
3. This controller type will not support serial bus spindle (A-Type) to use lathe G32,
G73, G76, G92 commands.
4. This controller type can support this G code command, but the option software
function has not been purchased, which makes the G code unusable.
5. Loader path and Woodworking label path only support part of G codes:
G00, G01, G02, G03, G04, G04.1, G09, G10, G17, G18, G19, G22, G23, G31, G52, G53,
G54, G55, G56, G57, G58, G59, G59.x, G90, G91, G92.
6. The setting of Pr3802 is incorrect. This controller type does not support the G62
command.

Solution 1-4. Please contact administrator.

5. Do not use Loader path and Woodworking label path to do process operation.
6. Set Pr3802 to 0.

8.102 BGND-101 Under Spindle synchronization – thread pitches of two

spindle is inconsistent
Alarm ID COR-101 Alarm Title Under Spindle synchronization – thread pitches of two
spindle is inconsistent
BGND-101

Description When using spindle synchronize, if basic spindle and synchronous spindle pitch setting are
different and will cause synchronous abnormal condition. And will issue this alarm for
protection.

Possible Parameter setting error.

Cause

Solution Check the spindle used in Pr161~180 to ensure the parameter configurations are the same.

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8.103 BGND-102 Under Spindle synchronization – synchronization

command duplicated or conflicted
Alarm ID COR-102 Alarm Title Under Spindle synchronization –
synchronization command duplicated or
BGND-102
conflicted

Description When spindle synchronizing, repeat G51.2, G114.1 or G114.3 commands.

Possible Cause Haven’t use G113 to cancel G114.1 and G114.3, or use G50.2 to cancel G51.2, and again set
a repeated G114.1, G114.3 or G51.2 commands.

Solution Cancel the G114.1 and G114.3 mode with G113, or cancel G51.2 mode with G50.2. Then
execute the G114.1/G114.3/G51.2 commands to avoid the angle difference for repeated
machining.

8.104 BGND-103 High-speed high-precision configuration improper

Alarm ID COR-103 Alarm Title Invalid precision channel setting
BGND-103

Description Invalid precision channel setting.

Possible Cause Using G64, G62P_ or G120.1 P_Q_ to choose invalid precision channel.
Currently can only choose:
1. G64、G62 P0~P9、G62/G64 P21～P23
2. G120.1 P0、G120.1 P1 Q1 ~ G120.1 P3 Q3

Solution To select precision channel with the G64/G62 P_ or G120.1 P_ Q_.

Check the NC program to ensure if any non-existing precision channel is selected.

8.105 BGND-104 Virtual axis function enabling failed

Alarm ID COR-104 Alarm Title Virtual axis function enabling failed
BGND-104

Description The virtual axis function failed to be functioned.

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Alarm ID COR-104 Alarm Title Virtual axis function enabling failed

BGND-104

Possible Cause 1. The P and Q arguments in G10 L800 P_ Q_ or G10 L801 P_ Q_ are set incorrectly.
a. No P, Q arguments.
b. The P argument is set incorrectly and the value is invalid.
c. The Q argument is set incorrectly, the value is invalid; or the
corresponding axis is not set to the axis of the parameter table that has
been turned on.
2. In the same machining, G10 L800 and G10 L801 appear at the same time.
3. The robot does not support the virtual axis function.

Solution 1. Check the virtual axis commands to ensure the P and Q Arguments are
configured.
2. Check the virtual axis commands to ensure the P Argument shall be within
100~999 and the Q Argument shall be within 1~16 (axis number) or 100~999 (axis
name).
3. Check the axial direction (Q Argument) mapped with the virtual axis to ensure the
parameter table is configured to the enabled axial direction.
4. Check if the G10 L800 and G10 L801 shall not be existent in the same NC program.

8.106 BGND-105 Axial coupling configuration error

Alarm ID COR-105 Alarm Title Axial coupling configuration error
BGND-105

Description The axis coupling function is set incorrectly.

Possible In G10 L900 P_ Q_ R_, the P and Q arguments are set incorrectly.
Cause

Solution 1. Check the name or number of coupling axis is mapped to ensure the axial direction is
enabled.
2. Chedk the specified coupling axis is not assigned to inclined axes control.
3. Check the specified coupling axis is not assigned to indexing axis.

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8.107 BGND-106 Prohibit to use G5.1 in G61/G63/G63.2 mode

Alarm ID COR-106 Alarm Title Prohibit to use G5.1 in G61/G63/
G63.2 mode
BGND-106

Description 1. G5.1 path smoothing.

In G61, G63, G63.2 mode, it is forbidden to use G5.1 smoothing function, otherwise
the system will issue an alarm; If G61, G63, G63.2 are enabled in G5.1 mode, the
system will stop the smoothing function until it jumps out of G61, G63, G63.2
mode and then activate again.
2. G05 High Precision Contour Control.
a. 10.116.16J previous version, in G61, G63, G63.2 mode, it is forbidden to use
G05 High Precision Contour Control function, otherwise the system will
issue an alarm;
If G61, G63, G63.2 is enabled in G05 mode, no alarm will be issued, but
the High Precision Contour Control function is disabled, It is necessary to
command G05 again to activate.
b. above 10.116.16K versions, no alarm will be issued, and the G05 High
Precision Contour Control function will be disabled, and can be valid after
G61, G63 and G63.2.

Possible Cause The cutting mode setting in the NC program is incorrect.

Solution 1. Do not mix use G5.1 path smoothing with G61/G63/G63.2 functions.
2. In the version before 10.116.16J (included), do not mix use the G05 High Precision
Contour Control with the G61/G63/G63.2 functions.

8.108 BGND-107 G5.1/G05 command format error

Alarm ID COR-107 Alarm Title G5.1/G05 command format error
BGND-107

Description The G5.1 and G05 commands are in the wrong format.

Possible Cause 1. The format of the G5.1 path smoothing command in the NC program is incorrect.
2. The G05 high-precision cutting mode command format in the NC program is
incorrect.

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Alarm ID COR-107 Alarm Title G5.1/G05 command format error

BGND-107

Solution Confirm the following command formats are correct not have these error:
1. G5.1
a. Q argument: None, more than 2, or less than 0.
b. E argument: None or less than 0.
2. G05
a. System issue alarm when using G05 in following cases for each version:
i. G05 P argument is not 10000 nor 0.
ii. G05 E argument is not positive.
b. Activate command G05 P10000 X0 Y0 Z0 α_ β_ in 10.116.36 or above
versions:
i. More than 5 axial directions are assigned.
ii. The geometry axis argument not 0.
iii. The rotary axis argument is configured to 0.
iv. The axial direction of geometry axis is configured but this of rotary
axis is not.
v. The axis of the rotation axis is not set when the axis of the
geometry axis is not set.
vi. More than 2 axial directions of rotation axes are configured.
vii. Any axial arguments is negative.
c. In the version before 10.116.16B, there is the 4th axis command in
addition to the block movement commands of X, Y, or Z axes after G05 is
executed.

8.109 BGND-108 G10 L1501/L1502 command format error

Alarm ID COR-108 Alarm Title G10 L1501/L1502 command format
error
BGND-108

Description There is no NC program between G10 L1501 and G10 L1502.

Possible Cause The NC program was written incorrectly.

Solution Check the NC program to ensure the programming between G10 L1501 and G10 L1502 is
correct.

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8.110 BGND-109 The second software stroke limit command error,

activating failure
Alarm ID COR-109 Alarm Title The second software stroke limit command error,
activating failure
BGND-109

Description The second software stroke limit (G22) command is written incorrectly, causing the second
software stroke limit fail to activate.

Possible The arguments written after the second software stroke limit (G22) command are wrong, and
Cause the same group parameters should exist at the same time.

Solution Check if the arguments in the same set after G22 are defined completely.

8.111 BGND-110 NC program of spring machine motion plan more than

500 lines
Alarm ID COR-110 Alarm Title NC program of spring machine motion plan more than 500
lines
BGND-110

Description The number of machining lines between G10 L1501 and G10 L1502 exceeds 500 lines.

Possible There are too many single blocks in the NC program.

Cause

Solution Check and refine the NC program.

8.112 BGND-111 Axis exchange function – axial configuration error

Alarm ID COR-111 Alarm Title Axis exchange function – axial configuration error
BGND-111

Description Under the axis exchange function, the axial setting is incorrect.

Possible The two axial's axis exchange parameters are set incorrectly.
Cause

Solution Check if Pr3721 and Pr3722 are mapped to physical axial directions (Pr21~) and to 2 different
axis.

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8.113 BGND-112 Axis exchange function – diameter/radius axis

configuration error
Alarm ID COR-112 Alarm Title Axis exchange function – diameter/radius axis
configuration error
BGND-112

Description Under the axis exchange function, the diameter axis and radius axis are set incorrectly.

Possible The parameters of the diameter and radius axis of the two axis exchange are set incorrectly.
Cause

Solution Check if the diameter and radius axis configurations (Pr281~) of the 2 axis to be exchanged is
consistent.

8.114 BGND-113 Axis exchange function – ON or OFF timing error

Alarm ID COR-113 Alarm Title Axis exchange function – ON or OFF timing error
BGND-113

Description When the axis exchange function is enabled, the enabled or disabled timing error.

Possible Cause When the cross-path axis is exchanged, the G04.1 waiting action is not performed.

Solution Check PLC to ensure no G04.1 waiting command is executed in more than 1 path.

8.115 BGND-114 Axis exchange function – path configuration error

Alarm ID COR-114 Alarm Title Axis exchange function – path
configuration error
BGND-114

Description When using the axis exchange function, the path setting is incorrect.

Possible Cause The axis used for axis exchange belong to multi-paths.

Solution Check path parameter ( Pr701~) if the two axis to be exchanged are mapped to the
multiple path.

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8.116 BGND-115 G92.1 axial configuration error

Alarm ID COR-115 Alarm Title G92.1 axial configuration error
BGND-115

Description When using the G92.1 rotation function, the axial setting is incorrect.

Possible Cause The parameter sets the first 3 axis of the path contains the rotary axis.

Solution Check the parameter to ensure the first 3 axis are linear axis.

8.117 BGND-116 Absolute coordinate system synchronization failed

Alarm ID COR-116 Alarm Title Absolute coordinate system
synchronization failed
BGND-116

Description Absolute coordinate system failed to synchronize when using C35.

Possible Cause Machine is not stationary or the program is continuously interpreted.

Solution To execute the synchronization of coordinate system in C35 mode shall ensure the
machine is still and the program stops to interpret (i.e. Using M code shall turn C38 off).

8.118 BGND-117 M code not disabled in the interrupt subprogram

Alarm ID COR-117 Alarm Title M code not disabled in the interrupt subprogram
BGND-117

Description If Pr3600 is set to n, when the interrupt type subprogram is used, it starts with M(n) and ends
with M(n+1). If M(n) is used and M(n+1) is not used to end the function, it will cause an action
error; therefore, this alarm is issued for protection.

Possible The NC programming error.

Cause

Solution Check the NC program to ensure the M(n+1) command is given.

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8.119 BGND-118 Prohibit G53 commands in tool tip control mode

Alarm ID COR-118 Alarm Title Prohibit G53 commands in tool tip
control mode
BGND-118

Description G53 command cannot be used in the tool point control mode.

Possible Cause 1. The NC programming error.

2. The machine type is the tool point control mode.

Solution 1. Please check the NC program, make sure that the G53 command is not within the
validity range of G43.4 or G43.5.
2. Please check the NC program, make sure that the G53 command is not within the
validity of G12.1.
3. If the machine configuration used is the tool point control mode, the G53
command cannot be used.

8.120 BGND-119 G10 L16 command format error

Alarm ID COR-119 Alarm Title G10 L16 command format error
BGND-119

Description Since the command G10 L16 (virtual circle radius) does not support functions such as G05, G7.1,
G12.1, G93, G95, and G05, therefore, an alarm will be issued if G10 L16 is used when the above
command is issued.

Possible 1. The axis type is linear axis (i.e. G10 L16 X50., and X is set to a linear axis, this alarm is
Cause issued).
2. When using G10 L16 while command G05, G7.1, G12.1, G93, G95 and etc. functions are
also given.

Solution 1. Check Pr221~ to ensure the correct axis type.

2. G10 L16 and G7.1/G12.1/G93/G95/G05 shall not be executed at the same time.

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8.121 BGND-120 More than the maximum number of cutting

synchronization axis
Alarm ID COR-120 Alarm Title More than the maximum number of cutting synchronization
axis
BGND-120

Description Different controller products can correspond to different maximum number of simultaneous
cutting axis, and if this limit is exceeded, an alarm will be issued.
(i.e. G01 X10. Y10 .Z10. Represents the number of simultaneous axes is 3).

Possible Please refer to "System Information" under the controller HMI screen to check "Machine
Cause Properties" and "Machine Code". Please refer to the catalogue for each product specification.
Following examples:
1. If "Machine Properties" is Mill, "Machine Code" is 200A-5, and the maximum number of
axis is 9.
2. If the "Machine Properties" is Lathe, the "Machine Code" is 6B, and the maximum
number of axis is 4.

Solution The number of simultaneous axis in the NC program shall be according to the product
specifications.

8.122 BGND-121 LN operator shall be positive

Alarm ID COR-121 Alarm Title LN operator shall be positive
BGND-121

Description The operands after the LN function cannot be negative.

Possible Cause The NC program was written incorrectly.

Solution Modify the contents of the NC program.

8.123 BGND-122 The 1st operator of POW shall not be negative

Alarm ID COR-122 Alarm Title The 1st operator of POW shall not be negative
BGND-122

Description The base operand of the POW function must not be a negative number.

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Alarm ID COR-122 Alarm Title The 1st operator of POW shall not be negative
BGND-122

Possible Cause The NC program was written incorrectly.

Solution Modify the contents of the NC program.

8.124 BGND-123 Illegal STR2INT input or too long string

Alarm ID COR-123 Alarm Title Illegal STR2INT input or too long string
BGND-123

Description The syntax of the STR2INT function is incorrect or the string is too long.

Possible Cause The NC program was written incorrectly.

Solution Modify the contents of the NC program.

8.125 BGND-124 S code commands unsupported in the machine

Alarm ID COR-124 Alarm Title S code commands unsupported in the machine
BGND-124

Description This model does not support S code commands.

Possible Cause This model does not support S code commands.

Solution Replace a controller model that supports S codes.

8.126 BGND-125 T code commands unsupported in the machine

Alarm ID COR-125 Alarm Title T code commands unsupported in the machine
BGND-125

Description T code command is illegal.

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Alarm ID COR-125 Alarm Title T code commands unsupported in the machine

BGND-125

Possible Cause 1. This model does not support T code commands.

2. The T code command is out of the T code range supported by the product.

Solution Replace a controller model that supports T codes.

8.127 BGND-126 H code commands unsupported in the machine

Alarm ID COR-126 Alarm Title H code commands unsupported in the machine
BGND-126

Description This model does not support H code commands.

Possible Cause This model does not support H code commands.

Solution Replace a controller model that supports H codes.

8.128 BGND-127 D code commands unsupported in the machine

Alarm ID COR-127 Alarm Title D code commands unsupported in the machine
BGND-127

Description This model does not support D code commands

Possible Cause This model does not support D code commands

Solution Replace a controller model that supports D codes.

8.129 BGND-131 Too much M/T code in a block

Alarm ID COR-131 Alarm Title Too much M/T code in a block
BGND-131

Description The total number of M codes and T codes in the same block exceeds 20.

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Alarm ID COR-131 Alarm Title Too much M/T code in a block

BGND-131

Possible Cause NC programming error.

Solution Check the NC program to ensure the total number of M and T codes are not more than
20 in one single block.

8.130 BGND-132 Illegal character in the program name

Alarm ID COR-132 Alarm Title Illegal character in the program name
BGND-132

Description When open a file using Macro, the specified file name contains illegal characters.

Possible Cause NC programming error.

Solution Check the specified file names.

8.131 BGND-133 Command unsupported in Three-points arc

interpolation mode
Alarm ID COR-133 Alarm Title Command unsupported in Three-points arc
interpolation mode
BGND-133

Description This command is not supported in the three-point arc interpolation mode (G02.4, G03.4)

Possible 1. The tool radius compensation function is not turned off before using this function.
Cause 2. It is not supported in G62 cutting mode.
3. In the three-point arc interpolation mode (G02.4, G03.4), A, C, and R commands are not
supported.

Solution Check the NC program to ensure there is no command described in the Possible Cause.

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8.132 BGND-134 Three-points arc interpolation command format error

Alarm ID COR-134 Alarm Title Three-points arc
interpolation command format
BGND-134
error

Description The three-point arc interpolation (G02.4, G03.4) command format is wrong.

Possible Cause The three-point arc interpolation (G02.4, G03.4) command is regarded as a group of two
lines, which can be specified continuously. The end point of the previous arc is the
starting point of the next arc, but the F command can only be in the odd line. This alarm
is issued if the total number of lines in the command is odd or the number of lines in the
F command is even.

Solution Check the three-point arc interpolation G02.4/G03.4 command format in NC program.

8.133 BGND-135 Read/write command format error for R value

Alarm ID COR-135 Alarm Title Read/write command format error
for R value
BGND-135

Description SETRREGBIT, READRREGBIT bring in an argument with type error or range error.

Possible Cause 1. SETRREGBIT (R value number, specify BIT, on or off)

a. If the R value is less than 0 or greater than 65535.
b. Specify if the BIT is less than 0 or greater than 31.
c. If the third argument is not 0 (off) or 1 (on).
2. READRREGBIT (R value number, specify BIT)
a. If the R value is less than 0 or greater than 65535.
b. Specify if the BIT is less than 0 or greater than 31.

Solution Correct the argument type or range in the commands, SETRREGBIT and READRREGBIT

8.134 BGND-136 Please reboot the controller when axis tuning failed
Alarm ID COR-136 Alarm Title Please reboot the controller when axis tuning failed
BGND-136

Description After a certain serial bus axial tuning fails, without rebooting, cycle start is triggered.

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Alarm ID COR-136 Alarm Title Please reboot the controller when axis tuning failed
BGND-136

Possible The serial bus axial tuning failed.

Cause

Solution Reboot controller.

8.135 BGND-137 Path synchronization waiting's P-argument sequence

error
Alarm ID COR–137 Alarm title Path synchronization waiting's P-
argument sequence error
BGND-137

Description The machining multi-path program uses the path synchronization waiting (G04.1) to
wait for the synchronization action:
1. When the Q argument is not selected, when two programs go to the position of
the path synchronization waiting (G04.1) at the same time, if the P arguments
substituted are different, this alarm is issued for reminder.
2. When the next Q argument (decimal) specifies the path waiting for each other,
when the two programs go to the position of the path synchronization waiting
(G04.1) at the same time, and wait for each other, but the P arguments
substituted are different, this alarm is issued for reminder.

Possible Cause 1. In the NC program of multiple paths, the order of P arguments is abnormal or the
number is incorrect.
2. Machining is performed using M99, but in each program, the path without Q
argument is synchronously waiting (G04.1), and the number is different.
3. Machining is performed using M99, but in each program, the path with the same
Q argument is synchronously waiting (G04.1), and the number is different.
4. The two paths “wait for each other”, but the P argument substituted are not the
same. i.e. G04.1 P1 Q123 under the first path and G04.1 P2 Q124 under the
second path.

Solution Please check the number of Synchronization wait between paths (G04.1) and the order
of the assigned value for argument P.

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8.136 BGND-138 Read/write command format error at the I/O/A point

Alarm ID COR-138 Alarm Title Read/write command format error at
the I/O/A point
BGND-138

Description The system provides 512 I/O/A points, the input I/O/A point number shall be within 0~511
when using the commands, SETDO, SETABIT, READDI, READDO, and READABIT.

Possible Cause NC Programming error.

Solution Check if there is any of I/O/A point number in the commands, SETDO, SETABIT, READDI,
READDO, and READABIT in the NC program is over the range of 0 ~ 511.

8.137 BGND-139 Polynomial solution error

Alarm ID COR-139 Alarm Title Polynomial solution error
BGND-139

Description Determine the polynomial cannot be derived to solutions in case of the alarm.

Possible Cause Numerical processing calculation errors cause root failure.

Solution Check the value of system data no. 321, and provide it to the controller OEM Syntec for
solutions.

8.138 BGND-140 Prohibit G05 in tool tip control mode

Alarm ID COR-140 Alarm Title Invalid high-precision contour control
mode using
BGND-140

Description 1. Turn on G05 high-speed high-precision mode in the RTCP/STCP mode.

2. When the high-precision contour control mode is enabled during processing, use single
block stop C40.
3. When the STCP mode is enabled during processing, use single block stop C40.

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Alarm ID COR-140 Alarm Title Invalid high-precision contour control

mode using
BGND-140

Possible Cause 1. In the RTCP/STCP mode, turn on the G05 high-precision contour control mode with
commands, such as G05 P10000.
2. When the high-precision contour control mode is enabled during processing, use single
block stop C40.
3. When the STCP mode is enabled during processing, use single block stop C40.

Solution 1. Check the mode to be turned on is (1) RTCP/STCP mode or (2) G05 high-precision
contour control mode.
If (1), remove the command to turn on the G05 high-precision contour control mode in
the RTCP/STCP mode.
If (2), turn off the RTCP/STCP mode before turning on the G05 high-precision contour
control mode.
2. When the high-precision contour control mode is enabled during processing, do not
use the single block stop C40 at the same time.
3. When the STCP mode is enabled during processing, do not use the single block stop
C40 at the same time.

8.139 BGND-141 G68.3 command format error

Alarm ID COR-141 Alarm Title G68.3 command format error
BGND-141

Description [command format]

G68.3 X_ Y_ Z_ R_; // The origin and z-axis rotation angle in the characteristic coordinate
system.
G68.3 P1 X_ Y_ Z_; // The origin of the characteristic coordinate system, and the
coordinate system is determined with the tool rotation angle.

Possible Cause G68.3 command format, X, Y and Z are all exist or non-exist at the same time.

Solution Check if G68.3 command format is correct.

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8.140 BGND-142 Spindle synchronization – K Argument error

Alarm ID COR-142 Alarm Title Spindle synchronization – K
Argument error
BGND-142

Description K Argument error while using Spindle synchronization function.

Possible Cause The inputted K Argument is not within the valid range.

Solution Input a K Argument within the valid range to enable the Spindle synchronization.

8.141 BGND-143 Programmable data input specified axis does not exist
Alarm ID COR-143 Alarm Title Programmable data input specified
axis does not exist
BGND-143

Description In G10 L1501 mode, the P argument is set incorrectly.

Possible Cause The axial direction substituted by the P Argument is inexistent.

Solution Check Pr21~ to ensure the axial direction is ON.

8.142 BGND-144 Path synchronization waiting Q Argument content error

Alarm ID COR-144 Alarm Title Path synchronization waiting Q
Argument content error
BGND-144

Description When the machining multiple path program applies the G04.1 to wait for
synchronization, the Q Argument assigns the paths to be waited for each other
(decimally). The alarm is used to remind the users if the Q Argument type error or the
assigned path is inexistent.

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Alarm ID COR-144 Alarm Title Path synchronization waiting Q

Argument content error
BGND-144

Possible Cause 1. The Q Argument is not a positive integer (negative number, decimal point and
zero are all illegal).
2. The path assigned by the Q Argument is inexistent. i.e. Q24 is used to assign the
2nd and 4th path to wait for each other. However, the Pr731=3 and there are only
3 CNC main system paths.
3. The Q Argument includes 0 when assigning the paths. i.e. Q103.
4. The paths assigned by the Q Argument do not include this in which the command
is. ie. In the 2nd path, the G04.1 P1 Q13 assigns the 1st and 3rd paths to wait for
each other, but it does not assign the path in which it is.

Solution Check the Path synchronization waiting (G04.1) in the program to ensure the type and
the assigned path are correct for a given Q Argument.

8.143 BGND-145 Failed to activate Spindle positioning

Alarm ID COR-145 Alarm Title Failed to activate Spindle
positioning
BGND-145

Description Spindle positioning failed.

Possible Cause 1. Incorrect Spindle ID is assigned.

2. The Spindle is operating in the tapping mode when the Spindle positioning
function is ON.
3. After starting the positioning, C61 is OFF so that the positioning is broken.

Solution 1. Check the Spindle parameter configuration.

2. Check the NC program to ensure the execution of Spindle positioning in non-
tapping mode.
3. Check the PLC to ensure C61 is ON.

8.144 BGND-146 Single block argument type error

Alarm ID COR-146 Alarm Title Single block argument type error
BGND-146

Description Argument type error in a block.

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Alarm ID COR-146 Alarm Title Single block argument type error

BGND-146

Possible Cause The two following situations may trigger this alarm:
1. Input float value to an argument required integer value.
2. Input integer value to an argument required float value.

Solution Correct the argument type in the block.

8.145 BGND-147 Spindle is not enabled when path machining

Alarm ID COR-147 Alarm Title Spindle is not enabled when path
machining
BGND-147

Description The machining Spindle assigned by the path is not enabled when executing the
commands related to the Spindle.

Possible Cause When executing the G33/G34/G63/G74/G84, the Spindle assigned by the R791~R794 is not
enabled.

Solution 1. Check if the PLC switches R791~R794 values correctly in the block and whole NC
program about the alarm.
2. Check if the Pr1621~Pr1628 configurations are correct (cooperate with
R791~R794).

8.146 BGND-148 The use of tool retract function error

Alarm ID COR-148 Alarm Title The use of tool retract function
error
BGND-148

Description When using the tool retract function, a given improper argument results in the function
cannot be executed.

Possible Cause 1. In the Tilted working plane machining (G68.2/G68.3) or RTCP (G43.4/G43.5) mode,
the C21 ON is triggered to execute the assigned axial position retraction.
2. In the non-Tilted working plane machining (G68.2/G68.3) or non- RTCP (G43.4/
G43.5) mode, the C21 ON is triggered to execute the assigned retraction along the
tool vector.

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Alarm ID COR-148 Alarm Title The use of tool retract function

error
BGND-148

Solution 1. In the slopping plane machining (G68.2/G68.3) or RTCP (G43.4/G43.5) mode,

apply G10.6 R_ to assign the tool retraction function.
2. In the non-slopping plane machining (G68.2/G68.3) or non- RTCP (G43.4/G43.5)
mode, apply G10.6 X_ to assign the tool retraction function.

8.147 BGND-149 Tilted working plane machining tool alignment P

Argument over range
Alarm ID COR-149 Alarm Title Tilted working plane machining tool alignment P Argument over
range
BGND-14
9

Descriptio P Argument is over range in Tilted working plane machining tool alignment mode.
n

Possible P Argument is not within 0~2.

Cause

Solution Do not input the P Argument or input the correction configuration for the P Argument in Tilted
working plane machining tool alignment mode.

8.148 BGND-151 1st rotation axis entering illegal range

Alarm ID COR-151 Alarm Title 1st rotation axis entering illegal
BGND-151 range

Description 1st rotation axis entering illegal range.

Possible Cause 1. Pr3007, Pr3009, or Pr3010 configuration error.

2. The angle of 1st rotation axis is incorrect in the executed 5-axis NC program.

Solution 1. Check if Pr3009 and Pr3010 are configured correctly. The determination of such two
configurations is related to Pr3007. In case of the alarm, please re-confirm these 3
configurations.
2. Check the NC program.

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8.149 BGND-152 2nd rotation axis entering illegal range

Alarm ID COR-152 Alarm Title 2nd rotation axis entering illegal
BGND-152 range

Description 2nd rotation axis entering illegal range

Possible Cause 1. Pr3008, Pr3011 or Pr3012 configuration error.

2. The angle of 2nd rotation axis is incorrect in the executed 5-axis NC program.

Solution 1. Check if Pr3011 and Pr3012 are configured correctly. The determination of such two
configurations is related to Pr3008. In case of the alarm, please re-confirm these 3
configurations.
2. Check the NC program.

8.150 BGND-153 Tool direction unknown

Alarm ID COR-153 Alarm Title Tool direction unknown
BGND-153

Description Tool direction unknown.

Possible Cause 5-axis configurations and machine mechanism is incompatible.

Solution The tool cannot reach the destination. It may be caused by the incompatible 5-axis
configurations and machine mechanism. Please check all 5-axis configurations.

8.151 BGND-154 No 5-axis function

Alarm ID COR-154 Alarm Title No 5-axis function
BGND-154

Description No 5-axis function.

Possible Cause Pr3001 is not configured when executing G53.1 tool alignment command.

Solution Check if Pr3001 is configured to 0. If yes, configure the other non-zero values based on
the 5-axis mechanism type and reboot.

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8.152 BGND-155 5-axis tool direction error

Alarm ID COR-155 Alarm Title 5-axis tool direction error
BGND-155

Description 5-axis tool direction error.

Possible Cause 5-axis tool direction (Pr3002) or the 1st and 2nd rotation axis (Pr3005 and Pr3006)
configuration error.

Solution Check if the Pr3002 is configured correctly, or if the Pr3005 or Pr3006 is configured
correctly. The alarm will be triggered in case the 2nd rotation axis is parallel to the
Spindle in the Spindle type, or the 1st rotation axis is parallel to the Spindle in the
workbench type.

8.153 BGND-156 5-axis axial direction error

Alarm ID COR-156 Alarm Title 5-axis axial direction error
BGND-156

Description 5-axis axial direction error.

Possible Cause Incorrect configurations are mapped to the axial direction parameters of 5 axis.

Solution Check if each axial direction is configured completely (Pr21~), if Pr3005, Pr3006, Pr3007
and Pr3008 is configured correctly, or if the axis name (Pr321~) is mapped to Pr3005 and
Pr3006.

8.154 BGND-157 Incompatible direction of 5-axis tool direction and this

of rotation axis
Alarm ID COR-157 Alarm Title Incompatible direction of 5-axis tool
direction and this of rotation axis
BGND-157

Description Incompatible direction of 5-axis tool direction and this of rotation axis.

Possible Cause 1. The 2nd axial direction and the tool direction are the same in the Spindle type.
2. The 1st axial direction and the tool direction are the same in the table type.
3. The 1st axial direction and the tool direction are the same in the hybrid type.

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Alarm ID COR-157 Alarm Title Incompatible direction of 5-axis tool

direction and this of rotation axis
BGND-157

Solution Check if the tool direction and the rotation axial direction are the same depended on the
used 5-axis mechanism type.

P.S. Valid version of COR-157 : before 10.118.41M, 10.118.47 (included).

8.155 BGND-158 Prohibit the 1st and 2nd rotary axis commands in the
G43.5 mode
Alarm ID COR-158 Alarm Title Prohibit the 1st and 2nd rotary axis
BGND-158 commands in the G43.5 mode

Description Since the G43.5 mode specifies the tool attitude based on the tool vector I, J and K, it
shall not be executed for the 1st and 2nd rotation axis commands which can also specify
the tool attitude.

Possible Cause Programming error.

Solution Check the NC program to ensure the movement commands of the 1st and 2nd rotation
axis are over the valid range in the G43.5 mode.

8.156 BGND-159 Illegal tool vector

Alarm ID COR-159 Alarm Title Illegal tool vector
BGND-159

Description In NC program, a movement block assigns an incorrect tool vector.

Possible Cause Programming error.

i.e. Execute G01 X_ Y_ Z_ I0 J0 K0 in the G43.5 mode, and the I0 J0 K0 refers to the 0
vector, 0 vector is illegal.

Solution Check the NC program to ensure the assigned tool vector is correct in the block
indicated by the alarm line number

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8.157 BGND-160 5-axis mechanism chain switched when the 5-axis

function is ON
Alarm ID COR-160 Alarm Title 5-axis mechanism chain switched when
the 5-axis function is ON
BGND-160

Description In NC program, the command G10 L5000 [P_] is executed to switch the 5-axis mechanism
when turning on the 5-axis function (RTCP or the tool vector alignment on the
characteristic coordinate system is completed).

Possible Cause Programming error.

i.e. Execute G10 L5000 [P_] in the G43.4 mode.

Solution Check the NC program to ensure the 5-axis function is not turned on in the block indicated
by the alarm line number.

8.158 BGND-161 Selected 5-axis mechanism chain is not ON

Alarm ID COR-161 Alarm Title Selected 5-axis mechanism chain is
not ON
BGND-161

Description In NC program, the 5-axis mechanism chain parameters assigned by the command G10
L5000 [P_] is not ON.

Possible Cause Programming error.

i.e. The assigned 5-axis mechanism chain is not configured correctly when executing a
command G10 L5000 [P_].

Solution Check the 5-axis mechanism chain parameters to ensure the assigned 5-axis mechanism
chain function is turned on correctly:

1. 1st set: Pr3001

2. 2nd set: Pr3101
3. 3rd set: Pr5501
4. 4th set: Pr5601

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8.159 BGND-162 4-axis RTCP configuration error

Alarm ID COR-162 Alarm Title 4-axis RTCP configuration error
BGND-162

Description The controller will issue the alarm in case the 4-axis RTCP configuration is incorrect.

Possible Cause The 5-axis mechanism parameters, Pr3001, Pr3101, Pr5501 and Pr5601 are configured to
1~3 in case the specific 4-axis tool tip control function (option-29) is turned on but the
tool tip control function (option-12) is not.

Solution 1. Configure the 5-axis mechanism parameters to 4 or 5 correctly.

2. Turn on the tool tip control function (option-12).

8.160 BGND-163 Multi-kinematic chain command Q Argument setting

error.
Alarm ID COR-163 Alarm Title Multi-kinematic chain command
Q Argument setting error.
BGND-163

Description Command G10 L5000P_ Q_, Q argument range error.

Possible Cause Command G10 L5000P_ Q_, Q argument range error.

Solution While using G10 L5000P_ Q_, check Q argument to be within 0~4, and is a integer.

8.161 BGND-164 Multi-kinematic chain command related 5-Axis

mechanism setting error.
Alarm ID COR-164 Alarm Title Multi-kinematic chain command related
5-Axis mechanism setting error.
BGND-164

Description Command G10 L5000P_ Q_ specified the 5-Axis kinematic chain, and the 5-Axis
mechanism parameter setting error.

Possible Cause While executing G10 L5000P_ Q_, Q argument is given, but the 5-Axis mechanism
parameter of the designated 5-Axis kinematic-chain is not a spindle-type 5-Axis machine.

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Alarm ID COR-164 Alarm Title Multi-kinematic chain command related

5-Axis mechanism setting error.
BGND-164

Solution Please check the designated 5-Axis kinematic-chain. The 5-Axis mechanism configuration
parameter must be a spindle-type 5-Axis machine.
1. The first group : Pr3001 is 1.
2. The second group : Pr3101 is 1.
3. The third group : Pr5501 is 1.
4. The fourth group : Pr5601 is 1.

8.162 BGND-165 Multi-kinematic chain command not illegal.

Alarm ID COR-165 Alarm Title Multi-kinematic chain command not
illegal.
BGND-165

Description Command G10 L5000P_ Q_ is used for switching 5-Axis kinematic chain, and only
provides partial 5-Axis mechanism function command.

Possible Cause G10 L5000 P_ Q_ command, the Q argument is set to 2~4 (not the first group of sub-
kinematic chain), and only supports the following 5-Axis machine function command.
1. RTCP: G43.4.
2. RTCP: G43.5.
3. Tilted working plane : G68.2 + Tool alignment functions.
4. Tilted working plane : G68.3.
Notice: Tool alignment functions include G53.1, G53.3, G53.6, ...

Solution When using the G10 L5000 P_ Q_ command to switch multi-kinematic chains, please use
the supported 5-Axis machine function command.

8.163 BGND-166 Characteristic Coordinate System Option not supported

Alarm COR-16 Alarm Characteristic Coordinate System Option not supported
ID 6 Title
BGND-1
66

Descrip Option13 ( Characteristic Coordinate System Option ) was not active, therefore the CNC couldn't
tion execute relevant commands.

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Alarm COR-16 Alarm Characteristic Coordinate System Option not supported

ID 6 Title
BGND-1
66

Possibl One or more commands below were given while the Option13 ( Characteristic Coordinate System
e Cause Option ) was inactive:
1. G68.2, G68.3
2. G53.1, G53.3, G53.6
3. Other commands that are relevant to Option13 ( Characteristic Coordinate System Option )

Solutio 1. Activate Option13 ( Characteristic Coordinate System Option )

n 2. Avoid using the commands listed above

8.164 BGND-167 File name conflicts in NcFiles

Alarm ID COR-167 Alarm Title Program File name conflicts in NcFiles
BGND-167

Description Program File name conflicts in NcFiles folder.

Possible When Pr3220 is set to 1, "non-main system", "PLC axis", "pre- and post-processing auxiliary
Cause programs" restrict calling files from the Macro folder, and prohibit the NcFiles folder from
having the same file name.

Solution 1. Set Pr3220 to 0.

2. Remove the conflicting files in the NcFiles folder or change the file name.

8.165 BGND-168 Illegal tool compensation

Alarm COR-16 Alarm Illegal tool compensation.
ID 8 Title
BGND-1
68

Descrip Illegal tool compensation

tion

Possibl 1. Trying to use non-zero tool length or tool radius compensation value on a machine type
e Cause which doesn't support tool compensation

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Alarm COR-16 Alarm Illegal tool compensation.

ID 8 Title
BGND-1
68

Solutio 1. Set tool compensation value as zero

n 2. Turn off tool compensation related functions

8.166 BGND-169 Overlap on the same axis

Alarm COR-16 Alarm Overlap on the same axis
ID 9 Title
BGND-1
69

Descrip Overlap on the same axis.

tion

Possibl Using G1.10 with argument Q on the same axis with two consecutive blocks.
e Cause

Solutio Please check NC Program and avoid overlapping on the same axis with two consecutive blocks.
n

8.167 BGND-170 G43.4 L2 illegal argument value

Alarm ID COR-170 Alarm 标题 【G43.4 L2 illegal argument
value 】
BGND-170

说明 When using G43.4 L2. E_ R_, Illegal argument value is assigned

可能原因 Illegal argument value

1. R value is negative
2. E value is not in the range of 0.001 to 179.999

排除方法 Please check the E_ R_ argument values

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8.168 BGND-201 Program file not exist

Alarm ID COR–201 Alarm title Program file not exist
BGND-201

Description The specified program does not exist.

Possible Cause The specified program does not exist.

Solution Ensure that program file exists.

8.169 BGND-202 Communication link error

Alarm ID COR–202 Alarm title Communication link error
BGND-202

Description Communication link is dropped.

Possible Cause The transmission communication link is dropped.

Solution Reconnect a good transmission communication link.

8.170 BGND-203 Illegal NC file format

Alarm ID COR–203 Alarm title Illegal NC file format
BGND-203

Description NC program format not valid, as a result, the system cannot fully interpret the NC
program.

Possible Cause 1. The NC file is in macro format.

2. Use M98 to call a multi-path subprogram (including $1 and $2), and the size of
the subprogram is greater than 60KB(60000bytes).

Solution 1. Update the controller to 10.114.50I or the later version.

2. For M98 application, reduce the size of subprogram.
Or, split it into individual single-path subprograms, then call each of them by
coordinate respectively.

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8.171 BGND-204 File size too large

Alarm ID COR–204 Alarm title File size too large
BGND-204

Description Program file is too large.

Possible Cause If the size of MACRO program is larger than 60KB(60000bytes) and use the syntax with
scope statement.
The syntax with scope statement contains: IF, CASE, REPEAT, FOR, WHILE

Solution 1. Reduce the program size, or split program into two subprograms.
2. Remove all the syntax with scope statement.

8.172 BGND-205 File content is empty

Alarm ID COR–205 Alarm title File content is empty
BGND-205

Description After controller loads the program, the file content found to be null.

Possible Cause Program loading error or CF card damaged.

Solution Reload program or replace CF card.

8.173 BGND-206 Loading page lock failure

Alarm ID COR–206 Alarm title Loading page lock failure
BGND-206

Description New NC program fails to required the system to distribute loading page.

Possible Cause Lack of memory when multi-system executes large-size program.

Solution Please upgrade to 9.240.27/ 9.242.5/10.104.36/10.111.41/10.113.5 or contact OEM

Syntec.

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8.174 BGND-207 Specified sequence number not found

Alarm ID COR–207 Alarm title Specified sequence number not
found
BGND-207

Description Specified sequence number is not found.

Possible Cause Programming error.

Solution Use a sequence number within the NC program range.

8.175 BGND-208 Cannot use jump statement in sequential file

Alarm ID COR–208 Alarm title Cannot use jump statement in
sequential file
BGND-208

Description Using jump command to execute sequential file.

Possible Cause Use the jump command when executing the sequence file.

Solution Do not use jump command to execute sequential file.

8.176 BGND-209 File format error

Alarm ID COR–209 Alarm title 【File format error】
BGND-209

Description Invalid File Format.

Possible Cause 1. It is not a MACRO format file. For example, using APP syntax to call MARCO
G200, G200 APP "appname", but this G200 file is not declared as a MACRO
format file.
2. It is not a ISO format file.

Solution Please check the NC program, which should be written according to the file opening
requirements.

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8.177 BGND-250 Wrong mechanism axial setting

Alarm ID COR-250 Alarm title Wrong mechanism axial setting
BGND-250

Description The axial setting of the mechanism is wrong.

Possible Cause The number of axis and the axis name required for the corresponding mechanism
conversion are not set.

Solution Set sufficient number of axis (Pr21~), and required axis names (Pr321~).

8.178 BGND-251 The joint is not set to rotate in the right/left-hand

direction
Alarm ID COR-251 Alarm title 【The joint is not set to rotate in the right/left-
hand direction】
BGND-251

Description The joint is not set to the direction of rotation as the right hand, left hand rule.

Possible Cause Pr4141~Pr4150 are not set to the right-hand rule or the left-hand rule.

Solution Set the rotation direction of each joint, 0 is not allowed.

8.179 BGND-252 The target position cannot be reached due to 2D

mechanism transformation. Please enter a reasonable target
position
Alarm ID COR-25 Alarm 【The target position cannot be reached due to 2D mechanism
2 title transformation. Please enter a reasonable target position】
BGND-2
52

Description The 2D mechanism is converted and the target position cannot be reached. Please enter a
reasonable target position.

Possible The program coordinate position exceeds the limit of the machine.
Cause

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Alarm ID COR-25 Alarm 【The target position cannot be reached due to 2D mechanism
2 title transformation. Please enter a reasonable target position】
BGND-2
52

Solution The position is not reasonable. Please re-check the NC program.

8.180 BGND-253 Unworkable parallel mechanism posture

Alarm ID COR -253 Alarm title 【Unworkable parallel mechanism
posture】
BGND-253

Description Parallel mechanism posture that is not feasible.

Possible Cause Currently at a parallel mechanism posture that is not feasible.

Solution After Reset, use the axial movement mode to leave this posture, or modify the target
point.

8.181 BGND-301 OPEN command format error

Alarm ID COR-301 Alarm title 【OPEN command format error
】
BGND-301

Description OPEN command format error

[command format]
OPEN ("file name", "write file mode")
(i) Designated as 'a': Represent retains the original file content and continuously
outputs the new data in the text file.
(ii) Not specified or designated as 'w': Represents the emptying of the original content
and re-outputs the new material in the text file.

Possible Cause "Write mode" in the OPEN command format specifies an error.
This alarm is issued if the string is specified as a string other than 'a' or 'w'.

Solution Set "FileWrite mode" to "a" or "w" according to the requirement of FileWrite.

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8.182 BGND-302 G10 L1150 command format error

Alarm ID COR-302 Alarm title 【G10 L1150 command format error】
BGND-302

Description G10 L1150 command format error.

Possible Cause G10 L1150 parameter numbering (P argument) is a non-integer or the input is out of range
or not entered.
G10 L1150 parameter value (R argument) is out of range or not entered.

Solution Set the G10 L1150 parameter numbering and values (P and R arguments) correctly.

8.183 BGND-303 The basic spindle cannot use the Spindle

Synchronization function in position control mode (C63)
Alarm ID COR-303 Alarm title 【The basic spindle cannot use the Spindle
Synchronization function in position control mode (C63)】
BGND-30
3

Description The basic spindle uses the spindle synchronization (G114.1, G51.2) commands in the position
control mode.

Possible When using this function, the basic spindle cannot be in position control mode.
Cause

Solution Write the NC program or PLC correctly so that the principal axis leaves the position control mode
before the same period (C63).

8.184 BGND-304 Thread cutting geometrical axis name error

Alarm ID COR-304 Alarm title 【Thread cutting geometrical axis
name error】
BGND-304

Description Thread cutting (G33, G34) command format is incorrect. Only the geometric axis names
such as X, Y, Z, X1, Y1, Z1, etc. are supported.

Possible Cause When the thread cutting (G33, G34) does not have X, Y, Z, X1, Y1, Z1... and other
geometric axis arguments, this alarm is issued.

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Alarm ID COR-304 Alarm title 【Thread cutting geometrical axis

name error】
BGND-304

Solution Adjust the axis names (Pr321~) of the geometrical axis to XYZ, X1/Y1/Z1...

8.185 BGND-305 Relative position input method is forbidden in current

mode
Alarm ID COR-305 Alarm title 【Relative position input method is forbidden in
current mode】
BGND-305

Description The mode in which the system is currently running cannot be used with the G91 incremental
command.

Possible G43.5 cannot be used with the G91 incremental command function: G43.5 determines the tool
Cause attitude through the tool vectors I, J, and K. The tool attitude is expressed only in absolute
quantities.

Solution Check the NC program to confirm that G91 was not executed in G43.5 mode and G43.5 was not
executed in G91 mode

8.186 BGND-306 Advanced look-ahead function without the specified M

code
Alarm ID COR-306 Alarm title 【Advanced look-ahead function without the specified M
code】
BGND-306

Description The advanced look-ahead function is enabled, and the specified M code is not found after the
complete NC program is interpreted.

Possible 1. Pr3599 is not set.

Cause
2. The NC programming error.

Solution 1. Confirm whether the setting of Pr3599 is correct.

2. Check the NC program to confirm that an command has been given to speedily
predecode M code (Pr3599).

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8.187 BGND-307 Advanced look-ahead of M code, wrong designation of

argument P
Alarm ID COR-307 Alarm title 【Advanced look-ahead of M code, wrong designation of
argument P】
BGND-307

Description The advanced look-ahead M code (Pr3599) must specify the P argument.

Possible When using the advanced look-ahead function, the P argument is not specified or the P
Cause argument is not an integer

Solution Check the NC program and confirm that there is a P argument and specify a 4-digit code
subprogram.

8.188 BGND-308 Insufficient system memory, increase a single step

displacement for advanced look-ahead function
Alarm ID COR-308 Alarm 【Insufficient system memory, increase a single step
title displacement for advanced look-ahead function】
BGND-30
8

Description The system look-ahead memory is insufficient, and the subsequent move command cannot be
interpreted and is stuck.

Possible There are too many very short blocks in the program, so the interpretation conditions cannot be
Cause met.

Solution Check the NC program and increase a single step displacement amount appropriately.

8.189 BGND-309 Advanced look-ahead function failed

Alarm ID COR-309 Alarm title 【Advanced look-ahead function failed】
BGND-309

Description The advanced look-ahead function cannot be executed correctly.

Possible 1. The interpolation mode is incorrect during advanced look-ahead.

Cause 2. The contents of the look-ahead NC program cannot be stored correctly.

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Alarm ID COR-309 Alarm title 【Advanced look-ahead function failed】

BGND-309

Solution 1. Check if the subprogram of the look-ahead NC programs contains commands other
than G01, G02, and G03.
2. Check if disk space is adequate.

8.190 BGND-310 Look-ahead NC programs failed

Alarm ID COR-310 Alarm title 【Look-ahead NC programs
failed】
BGND-310

Description Look-ahead NC program cannot be executed correctly.

Possible Cause 1. The condition of the look-ahead NC program does not match:
a. The version of the advanced look-ahead, the interpolation time, the
number of axes, do not match.
b. There is an abnormal interruption in the look-ahead, resulting in
incomplete content of the look-ahead.
c. To look-ahead the axis of movement in the subprogram, enter the
advanced look-ahead M code in the main program. The coordinates
before (i.e. M298) should be the same.
(i.e. if the subprogram has X, Y, and Z three-axis movement commands, if
the X, Y, and Z coordinates before look-ahead M code are modified after
the look-ahead is completed, the look-ahead NC program will be
executed. Issue this alarm.)
2. The contents of the look-ahead NC program cannot be read correctly.

Solution After advanced look-ahead under correct conditions, execute the look-ahead NC
programs.

8.191 BGND-311 Hard disk storage space is insufficient to place look-

ahead NC programs
Alarm ID COR-311 Alarm title 【Hard disk storage space is insufficient to place look-ahead
NC programs】
BGND-311

Description The hard disk storage space is not enough to place the look-ahead NC program.

Possible There is not enough storage space on the hard drive.

Cause

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Alarm ID COR-311 Alarm title 【Hard disk storage space is insufficient to place look-ahead
NC programs】
BGND-311

Solution Release hard disk storage space.

8.192 BGND-320 Friction Compensation Adjustment setting is illegal

Alarm ID COR-320 Alarm title 【Friction Compensation Adjustment setting is illegal】
BGND-320

Description Friction compensation adjustment setting is illegal.

Possible Cause 1. Selected adjustment mode is not supported.

2. No axis is assigned for adjustment.
3. Radius or feedrate is not configured in Comp ON/Comp OFF mode .
4. No. of circular setting is not configured in Comp Learning mode.

Solution 1. Select other compensation mode and try again.

2. Please set a set of available axes.
3. Please set correct radius or feedrate.
4. Please set correct No. of circular setting.
If the alarm still exists, please contact Syntec OEM.

8.193 BGND-321 The arguments (P,Q,R) retrieved from the I point

position must be integers
Alarm ID COR-321 Alarm title 【The arguments (P,Q,R) retrieved from the I point position
must be integers】
BGND-321

Description The I value position taken argument (G10 L1010 P_ Q_ R_) is not an integer.

Possible NC programming error.

Cause

Solution Modify the NC program to specify correct P, Q, and R arguments.

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8.194 BGND-322 I point position capture failed

Alarm ID COR-322 Alarm title 【I point position
capture failed】
BGND-322

Description I value position capture function (G10 L1010 P_ Q_ R_), startup failed.

Possible Cause 1. The specified P argument (axis number) does not exist.
2. The specified Q argument (I value) is not supported.
3. Exceeding the limit of the number of used groups, currently support to start
three I value location captures at the same time.

Solution 1. Modify the program to specify correct P, Q, and R arguments.

2. Turn off settings that are not in use.

8.195 BGND-323 The arguments (P,R,I,J,K) captured from the driver

signal position must be integers
Alarm ID COR-323 Alarm title 【The arguments (P,R,I,J,K) captured from the driver signal
position must be integers】
BGND-32
3

Description The argument of the drive signal position (G10 L1011 P_ R_ I_ J_ K_) is not an integer.

Possible The NC programming error.

Cause

Solution Modify the program to specify correct P, R, I, J, and K arguments.

8.196 BGND-324 Driver signal position captured failed to activate

Alarm ID COR-324 Alarm title 【Driver signal position
captured failed to activate】
BGND-324

Description The drive signal position capture function (G10 L1011 P_ R_ I_ J_ K_) failed to activate.

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Alarm ID COR-324 Alarm title 【Driver signal position

captured failed to activate】
BGND-324

Possible Cause 1. The range of R values set by the specified P and R arguments is invalid (occupied
by the system or out of range).
2. The specified I argument (axis number) does not exist.
3. The specified J argument (which set of latches to use) is out of range.
4. The specified K argument (select signal source) is out of range.

Solution Modify the NC program to specify correct arguments.

8.197 BGND-325 In the polar coordinate interpolation mode, the use of

the diameter & radius axis programming command is prohibited
Alarm ID COR-325 Alarm title 【In the polar coordinate interpolation
mode, the use of the diameter & radius axis
BGND-325
programming command is prohibited】

Description In the polar coordinate interpolation (G12.1) mode, the diameter & radius axis
programming switching command (G10.9) cannot be used.

Possible Cause In polar coordinate interpolation (G12.1) mode, if switch the diameter & radius axis
program with the diameter & radius axis programming switching command (G10.9), this
alarm is issued.

Solution In the polar coordinate interpolation (G12.1) mode, do not use the diameter & radius axis to
program the switching command (G10.9). Please follow Pr281~Axis radius axis or diameter
axis set value to move the command.
[Remarks]
For milling machine G12.1, the X axis is programmed in radius axis.
For lathe machine G12.1, and the X axis programming mode can be set using Pr4020 (G12.1
X axis programming).

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8.198 BGND-326 Diameter & radius axis programming command

argument error
Alarm ID COR-326 Alarm 【Diameter & radius axis programming command argument
title error】
BGND-326

Description Diameter and Radius axis programming (G10.9) switching, command arguments are written
incorrectly.

Possible No axial programming is specified, or programming is specified as a value other than 0 and 1.
Cause

Solution 1. Specify any axial direction after diameter & radius axis programming (G10.9).
2. Specify the argument value (programming mode) as 0 or 1.

8.199 BGND-327 Skip function argument input error

Alarm ID COR-327 Alarm title 【Skip function argument input
error】
BGND-327

Description Skip function (G31) input argument is incorrect.

Possible Cause Skip function (G31) specifies both P and R arguments.

Solution Please modify the Skip function (G31), no specified both P and R.

8.200 BGND-328 G10 L1800 command argument number, out of

specification limit
Alarm ID COR-328 Alarm title 【G10 L1800 command argument
number, out of specification limit】
BGND-328

Description The command argument number is outside the specification limit.

i.e. G10 L1800 I514 P10 R1, I argument is out of range.

Possible Cause The NC programming error.

Solution Please confirm the argument value of G10 L1800.

P.S. Valid version of COR-328 : range from 10.118.12B, 10.118.13 to 10.118.28D, 10.118.31 (included).

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8.201 BGND-329 G10 L1800 command number has exceeded the single
block limit
Alarm ID COR-329 Alarm title 【G10 L1800 command number has
exceeded the single block limit】
BGND-329

Description The number of G10 L1800 commands with different arguments exceeds the upper limit
allowed by a single block, up to 5, or too many G10 L1800 commands.

Possible Cause The NC programming error.

Solution Please reduce the number of G10 L1800 commands with different arguments to less than
5 in a block, or reduce the number of G10 L1800s as a whole.

P.S. Valid version of COR-329 : range from 10.118.12B, 10.118.13 to 10.118.28D, 10.118.31 (included).

8.202 BGND-330 Illegal interrupt signal format

Alarm ID COR-330 Alarm title 【Illegal interrupt signal format】
BGND-330

Description The command argument number is outside the specification limit.

i.e. M96 P5566 I4 Q100 R1 L1000; I argument specifies the error signal source.

Possible Cause The NC programming error..

Solution Please check the NC program to ensure that the command arguments are correct.

8.203 BGND-331 This product limits T Code function

Alarm ID COR-331 Alarm title 【This product limits T Code function】
BGND-331

Description This product only supports T0~T4.

Possible Cause This product only supports T0~T4.

Solution Use a products that support the full T-code function.

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8.204 BGND-332 Interrupt type subprogram (M96, M97) execution failure

Alarm ID COR-332 Alarm title 【Interrupt type subprogram (M96,
M97) execution failure】
BGND-332

Description When the interrupt type subprogram function is used, the execution fails when the
interrupt signal is triggered.
Note: Due to the pre-solved relationship when issuing this alarm, there is no guarantee
that it will stop at the problem line.

Possible Cause Only support to trigger interrupt where in the interrupt type subprogram enable or
cancel (M96, M97). Triggering interrupt signals in other subprograms is not supported.

Solution 1. Make sure to trigger interrupt where in the interrupt type subprogram enable or
cancel (M96, M97).
2. Set #1510 to 4 (the second bit is set to on) and only display the line number of the
main program. This can be regarded as triggering the interrupt in the main
program, but this setting will re-execute the subprogram when it returns.

8.205 BGND-333 Single end point exceeds hardware stroke limit

Alarm ID COR-333 Alarm title 【Single end point exceeds hardware
stroke limit】
BGND-333

Description The coordinate position in the program exceeds the hardware stroke limit set by the
machine.

Possible Cause 1. The NC program is wrong.

2. The hardware stroke limit signal is abnormal.

Solution 1. Check the NC program and correct the coordinate position.

2. First confirm whether it is occasionally happen during machining, and MOT-25, 26
is no longer exists after the system enters the feedhold.
If so, it may be that an axis hardware stroke limit signal is triggered, but then
disappears; please check the limit switch wiring or the hardware itself for
abnormality.

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8.206 BGND-334 G10 L1810 illegal signal condition command format

Alarm ID COR-334 Alarm title 【G10 L1810 illegal signal condition
command format】
BGND-334

Description G10 L1810 command format error.

Possible Cause 1. One of the I, Q, and R arguments is not set.

2. The I, Q, R, and J arguments are out of range, set to a negative, or a decimal value.

Solution Please refer to the manual for troubleshooting.

P.S. Valid version of COR-334 : before 10.118.34 (included).

8.207 BGND-335 G10 L1810 signal waiting condition is too many or

repeat the same signal
Alarm ID COR-335 Alarm title 【G10 L1810 signal waiting condition is
too many or repeat the same signal】
BGND-335

Description The G10 L1810 signal waiting condition exceeds the allowable number, or the G10 L1810
repeatedly sets the same signal.

Possible Cause 1. G10 L1810 continuously sets more than 5 commands.

2. The same G10 L1810 signal command has been set.

Solution Please combine multiple signals into one signal to wait, or reduce the signal waiting
condition.

8.208 BGND-336 G10 L1820 illegal waiting signal condition command

format
Alarm ID COR-336 Alarm title 【G10 L1820 illegal waiting signal
condition command format】
BGND-336

Description G10 L1820 command format error.

Possible Cause P, K arguments are out of range, set negative or decimal.

Solution Please refer to the manual for troubleshooting.

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P.S. Valid version of COR-336 : before 10.118.34 (included).

8.209 BGND-337 G10 L1820 without G10 L1810 command in the front
Alarm ID COR-337 Alarm title 【G10 L1820 without G10 L1810
command in the front】
BGND-337

Description The G10 L1820 command needs to wait for the G10 L1810 signal wait condition. At least
one G10 L1810 command must be programmed first.

Possible Cause The G10 L1820 command was not written before the G10 L1820 command.

Solution Modify the NC program and write the G10 L1810 command before the G10 L1820
command.

8.210 BGND-338 G10 L1820 signal condition waiting timeout

Alarm ID COR-338 Alarm title 【G10 L1820 signal condition waiting
timeout】
BGND-338

Description G10 L1820 waiting signal condition exceeds the waiting time.

Possible Cause The signal status condition was not reached within the waiting time.

Solution 1. Check if the G10 L1810 setting signal condition is correct.

2. Check if the PLC wait signal is processed correctly.
3. Check the hardware device to confirm why the signal status is not reached.

8.211 BGND-339 Chopping axis prohibition movement command

Alarm ID COR-339 Alarm title 【Chopping axis prohibition
movement command】
BGND-339

Description The chopping axial direction does not accept any movement commands.

Possible Cause After using the chopping function (G81.1, G81.2, C86), give movement command to the
axis before closing.
Note: C86 valid version: 10.118.19 and previous versions.

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Alarm ID COR-339 Alarm title 【Chopping axis prohibition

movement command】
BGND-339

Solution Check the movement command of the NC program G code, whether there is chopping
axis, and it is executed before the chopping function is turned off. The movement
command G code is, for example, G0, G1, G2, G3, G31, G53.

8.212 BGND-340 Chopping axis prohibits changing coordinate system

Alarm ID COR-340 Alarm title 【Chopping axis prohibits changing coordinate system】
BGND-340

Description The axis in chopping cannot change any coordinate system, and the related functions will be
prohibited.

Possible 1. After using the chopping function (G81.1, G81.2, C86), switch the coordinate system
Cause before closing and affect the chopping axis.
2. Simultaneously use of chopping function (G81.1, G81.2, C86) and tilted work plane
machining function (G68.2, G68.3).
3. Simultaneously use the chopping function (G81.1, G81.2, C86) and the axis exchange
function (C133~C136).
Note: C86 support version: 10.118.19 and earlier.

Solution 1. Check if the system operation and programming coordinate system are switched or
changed, and whether the chopping axis is affected.
2. Check if the NC program uses the chopping function (G81.1, G81.2,C86) and the tilted
work plane machining function at the same time. (G68.2, G68.3).
3. Check if the NC program has the chopping function (G81.1, G81.2, C86) and the shaft
exchange of the chopping shaft. (C133~C136).
Note 1: C86 support version: 10.118.19 and earlier.
Note 2: Coordinate system related programming: G54 P1~G54 P100, G92, G92.1, G10 L2, G10
L1300, G68, #value (#1880~#1933, #20001~#20658).
Note 3: Coordinate system related operations: external coordinate offset, MPG offset.

8.213 BGND-341 Chopping axial switching error

Alarm ID COR-341 Alarm title 【Chopping axial switching error
】
BGND-341

Description The specified axis cannot be switched to the chopping axis.

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Alarm ID COR-341 Alarm title 【Chopping axial switching error

】
BGND-341

Possible Cause 1. This axis has been designated as the PLC axis.
2. The axis has been designated as the spindle.
3. This axis has been designated as a chopping axis by other paths.

Solution 1. Do not specify the PLC axis as the chopping axis.

2. Do not specify the spindle as the chopping axis.
3. Check if the multi-path repeats the chopping function for the same axis (G81.1,
G81.2, C86).
Note: C86 support version: 10.118.19 and earlier version.

8.214 BGND-342 Chopping axis prohibits RTCP mode

Alarm ID COR-342 Alarm title 【Chopping axis prohibits non-linear
kinematic transform】
BGND-342

Description Non-linear kinematic transform is prohibited for the chopping axis.

Possible Cause 1. Using non-linear kinematic transform when chopping function is enabled.
2. The machine type used is two-dimensional kinemetic (special model).

Solution 1. Check the NC program to make sure that the chopping function (G81.1, G81.2, C86)
is not within the range of the RTCP (G43.4, G43.5).
2. Check the NC program to make sure that the chopping function (G81.1, G81.2, C86)
is not within the range of the tangential control (G41.1, G42.1).
3. Check the NC program to make sure that the chopping function (G81.1, G81.2, C86)
is not within the effective range of the polar coordinate interpolation (G12.1).
4. The machine configuration used is the two-dimensional kinemetic (special
model), and the chopping function (G81.1, G81.2, C86) cannot be used.
Note: C86 support version: 10.118.19 and earlier.

8.215 BGND-343 The main program does not use the ending M code
Alarm ID COR-343 Alarm title 【The main program does not use the ending M code】
BGND-343

Description M02/M30/M99 is not used at the end of the main program.

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Alarm ID COR-343 Alarm title 【The main program does not use the ending M code】
BGND-343

Possible 1. Programming error.

Cause 2. NC program is damaged.
3. Some machining information was lost due to file transmission errors.

Solution 1. Check the NC program to reset the alarm and clear it.
2. Close the Pr3853-NC program error check function.

8.216 BGND-344 The NC program under invalid paragraph

Alarm ID COR-344 Alarm title 【The NC program under invalid
paragraph】
BGND-344

Description 1. There is continuous blank/annotation/garbled in the NC program, and the size is

more than 8KB.
2. There are no valid commands in the NC program.

Possible Cause 1. Programmning error.

2. NC program is damaged.

Solution 1. Avoid writing lots of consecutive blanks or annotations.

2. Please check if the NC program is damaged. After the problem is solved, reset to
remove the alarm.
3. Close the Pr3853 - NC program error check function.

8.217 BGND-345 Illegally format input to programmable data

Alarm ID COR-345 Alarm title 【Illegally format input to programmable data】
BGND-345

Description Programmable data input argument format error.

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Alarm ID COR-345 Alarm title 【Illegally format input to programmable data】

BGND-345

Possible Cause 1. Wobble command

a. One of the I, Q, R arguments is not set.
b. I, Q, R arguments out of range.
c. I argument not integer.
2. G10 L1803 command
a. One of the I, Q, P, R arguments is not set.
b. I, Q, P, R, J, E arguments out of range.
c. I, Q, R, J, K, E arguments not integer.
3. G10 L1805 、G10 L1810 command
a. One of the I, Q, R arguments is not set.
b. I, Q, R, J arguments out of range.
c. I, Q, R, J arguments not integer.
4. G10 L1820 command
a. P, K arguments out of range.
b. P, K arguments not positive integer.
5. G10 L4500 command
a. One of the P, Q, R arguments is not set.
b. P argument is not a string.
c. Q, R arguments out of range.
d. Q, R arguments not integer.
6. G10 L1030 command
a. P、Q、R、X、Y、Z、I、J、K、U、V arguments out of range.
b. Q、X、Y、Z、I、J、K、U、V arguments not integer.
7. G10 L1031 command
a. R argument is not set.
b. R, V arguments out of range.
c. R, V arguments not integer.
8. G10 L1500 command
a. One of the P、Q arguments is not set.
b. One of the P、Q arguments is out of range.
c. One of the P、Q arguments is not an integer.
9. G10 L1350 command
a. P, E argument is not set.
b. P, E argument is out of range.
c. P argument not integer.

Solution Please refer to command description to troubleshoot.

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8.218 BGND-346 Illegally use of programmable data entry

Alarm ID COR-346 Alarm title 【Illegally use of programmable
data entry】
BGND-346

Description Programmable data input conflicts with specifications.

Possible Cause 1. Between wobble command, only one block is allowed to wobble.
2. G10 L1803 commands with different arguments exceeds the upper limit allowed
by a single block, up to 12.
3. Too many G10 L1803 and G10 L1805 commands.
4. The feature as L-argument specified is unsupported for current version (from
10.118.41P, 10.118.49).
5. Any axis belongs to multiple coordinates.

Solution 1. Remove the exceeding number of wobble moving blocks.

2. Reduce the number of G10 L1803 commands in a single movement block to less
than 12.
3. Reduce G10 L1803 and G10 L1805 commands.
4. Update to the version which supports the feature as L-argument specified.
5. Please set Pr701~ of the axis to only belong to a single axis group.

8.219 BGND-347 This function only supports Syntec axis

Alarm ID COR-347 Alarm title 【This function only supports
Syntec axis】
BGND-347

Description Only Syntec axis can use this function.

Possible Cause The weave function only supports Syntec drives.

Solution Please use Syntec driver.

8.220 BGND-348 APP command error

Alarm ID COR–348 Alarm title 【APP command error
】
BGND-348

Description There is an error in the APP command.

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Alarm ID COR–348 Alarm title 【APP command error

】
BGND-348

Possible Cause 1. APP name is not a string.

2. The length of APP name is over 20 characters.
3. No APP name is specified.

Solution Please make sure that APP commands are used correctly in the NC program.

8.221 BGND-349 This function only supports Syntec encoder

Alarm ID COR-349 Alarm title 【This function only supports Syntec
magnetic gear or ring gear encoder】
BGND-349

Description Limited to use with Syntec magnetic gear or ring gear encoders.

Possible Cause When complex threading cycle( G78 or G78.2 ) enables chip removal function, the active
spindle must use Syntec magnetic gear or ring gear encoders.
In dual-feedback system, it is allowed to use chip removal function when either of the
encoders is Syntec magnetic gear or ring gear encoder.

Solution 1. Set the argument of D to 0.

2. Please use Syntec magnetic gear or ring gear encoders.

8.222 BGND-350 Invalid EnIP Macro

Alarm ID COR-350 Alarm title 【Invalid EnIP Macro】
BGND-350

Description EnIP macro syntax error.

Possible Cause The format or range of the input macro arguments is incorrect.

Solution Refer to the EnIP macro syntax description.

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8.223 BGND-351 Communication command abnormal

Alarm ID COR-351 Alarm title 【Communication command
abnormal】
BGND-351

Description 1. The execution of the macro communication command failed.

2. The macro communication to driver failed.

Possible Cause 1. The controller does not support EnIP communication.

2. The EnIP function input request data value range is incorrect.
3. An error occurred while sending or receiving a communication command.

Solution 1. Please contact the Syntec OEM.

2. Each request data of EnIP represents a 1 value ranging from 0 to 255.
3. This alarm is accompanied by a more detailed error alarm, refer to the alarm
description for troubleshooting.

8.224 BGND-352 Communication command response data is too long

Alarm ID COR-352 Alarm title 【Communication command
response data is too long】
BGND-352

Description The device return data length is too long.

Possible Cause The storage space provided by the user for returning data is insufficient.

Solution Make sure that the storage space for the returned data is sufficient.

8.225 BGND-353 Invalid argument of CHKINF

Alarm ID COR–353 Alarm title 【Invalid argument of CHKINF】
BGND-353

Description The type of argument of CHKINF() is incorrect, or the category number is out of range.

Reason Programming error.

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Solution 1. Please check the NC program.

2. Check the type of first argument is integer.
3. Check the type of second argument is string.
4. Ensure the category number is in the range, please refer to OpenCNC_Macro
Development Manual.

8.226 BGND-354 With RTCP enabled, the usage of G10 L1150 to set Five-
Axis mechanism parameter is prohibited.
Alarm ID COR-354 Alarm title 【With RTCP enabled, the usage of G10
L1150 to set Five-Axis mechanism
BGND-354
parameter is prohibited.】

Description With Rotate Tool Center Point function(G43.4, G43.5) enabled, the usage of G10 L1150 to
set Five-Axis mechanism parameter is prohibited.

Reason The NC file was written incorrectly.

Solution Please modify the NC file, cancel Rotate Tool Center Point function(G49), and then use G10
L1150 to set the Five-Axis mechanism parameter.

8.227 BGND-355 Need geometric axes positioning after tool length

compensation changed
Alarm ID COR–355 Alarm title Need geometric axes positioning after
tool length compensation changed
BGND-355

Description Positioning of the axes on work plane(G17: XY, G18: ZX, G19: YZ) is required after executing
tool length compensation commands, if tool radius compensation commands needed.

Reason No positioning of the axes on work plane(G17: XY, G18: ZX, G19: YZ) between
executing tool length compensation commands and tool radius compensation
commands.
Tool length compensation commands: H, T(Lathe), G43, G44, G43.4, G43.5, G49, G10
L1050, G10 L1051
Tool radius compensation commands: G41, G42

Solution Please modify the NC file. Add positioning command of the axes on work plane(G17: XY,
G18: ZX, G19: YZ) after tool length compensation commands and before tool radius
compensation commands.
Positioning commands: G90 G00, G90 G01, G92

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8.228 BGND-356 Invalid APP command

Alarm ID COR–356 Alarm title 【Invalid APP command】
BGND-356

Description There is a syntax error on the Modbus command(G10 L1900/1901/1910/1911).

Possible Cause The format or range of the input argument is incorrect.

Solution Please refer to the Industry Machine Application Manual.

8.229 BGND-357 Illegal Modbus packet contents

Alarm ID COR–357 Alarm title 【Illegal Modbus packet contents
】
BGND-357

Description The contents of the Modbus command packet is illegal.

Possible Cause The contents of the customized package is incorrect.

Solution Please refer to R5039, as this register provides the error code for troubleshooting.

8.230 BGND-358 Modbus communication timeout

Alarm ID COR–358 Alarm title 【Modbus communication
timeout】
BGND-358

Description The Modbus communication experienced a timeout.

Possible Cause Abnormal communication or unestablished communication causes the connection

timeout.

Solution Please refer to R5039, as this register provides the error code for troubleshooting.

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8.231 BGND-359 Modbus communication failure

Alarm ID COR–359 Alarm title 【Modbus communication failure
】
BGND-359

Description The Modbus communication failed.

Possible Cause 1. There is a communication error or device setting error.

Solution 1. Please refer to R5039, as this register provides the error code for troubleshooting

8.232 BGND-361 The number of non-moving blocks exceeds the

permissible value under tool radius compensation
Alarm ID COR-361 Alarm title 【The number of non-moving blocks
exceeds the permissible value
BGND-361
under tool radius compensation】

Description The machining program has programmed too many non-moving blocks when tool radius
compensation is enable.

Possible Cause Programming error.

Solution 1. Modify the machining program and issue the non-moving blocks when tool radius
compensation is disable.
2. Modify the machining program and reduce the number of non-moving blocks
when tool radius compensation is enable.

8.233 BGND-362 Multi-axis multi-signal skip function (G31.10, G31.11)

command error
Alarm ID COR-362 Alarm 标题 【Multi-axis multi-signal skip function
(G31.10, G31.11) command error】
BGND-362

说明 Multi-axis multi-signal skip function (G31.10, G31.11) command error

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可能原因 1. Setting command (G31.10) or execution command (G31.11) cannot be issued

alone, and other commands cannot be issued between them. Always set first
then execute.
2. A set of multi-axis multi-signal skip function is composed of one G31.10
command at least and one G31.11 command. Set first then execute.
Both commands should be issued in a set of multi-axis multi-signal skip function,
and it is not allowed to insert other commands in between.
3. Supports up to six G31.10 commands in a set of multi-axis multi-signal skip
function.
4. Same axis is used in different G31.10 commands in a set of multi-axis multi-signal
skip function. E.g.,
a. Same axis name is used in different G31.10 commands.
b. Assign same axis by using virtual axis function in different G31.10
commands.
(E.g., Virtual axis Z is corresponding to axis Z1 and Z2. Using axis Z in one
G31.10 command, and Z1 in another G31.10 command.)
c. Assign same axis by misusing alias of axis.
(E.g., There are axis X, Y, Z1, Z2, Z3, Z4, the alias of Z1 is Z.)

排除方法 1. Make sure there is always an execution command (G31.11) behind setting
command (G31.10), and there is no execution command (G31.11) left alone.
2. Make sure there are six G31.10 commands at most in each set of multi-axis multi-
signal skip function.
3. Make sure there is no axis assigned repeatedly in each set of multi-axis multi-
signal skip function.

8.234 BGND-366 The parameters of rotary axis auxiliary brake are set
incorrectly
Alarm ID COR-366 Alarm Title 【The parameters of rotary axis
auxiliary brake are set incorrectly】
BGND-366

Description Using the rotary axis auxiliary brake, the parameters mapped to the enable group are set
incorrectly.

Possible Cause Parameters are incorrect.

Enable G10 L1500 rotary axis auxiliary brake:
1. The axis ID of the rotary axis auxiliary brake is not specified.
2. The axis type of the specified axis is linear.
3. The M code of the rotary axis auxiliary brake is not specified.

Solution Modify parameters Pr3741~Pr3744.

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8.235 BGND-367 Prohibited commands in rotary axis auxiliary brake

mode
Alarm ID COR-367 Alarm Title 【Prohibited commands in rotary axis
auxiliary brake mode】
BGND-367

Description When the rotary axis auxiliary brake is enabled, prohibited commands are used in the nc
program.

Possible Cause 1. The axis, which is in rotary axis auxiliary brake mode, is specified by skip
function( G28.1, G31, G31.11 ).
2. The axis, which is in rotary axis auxiliary brake mode, is specified by chopping
function( G81.1, G81.2 ).
3. Enable the rotary axis auxiliary brake in RTCP mode( G43.4, G43.5 ).
4. Enable both the rotary axis auxiliary brake mode and the polar coordinate
mode( G12.1 ).

Solution Check the NC program.

8.236 BGND-370 Failed to enable chopping function

Alarm ID COR-370 Alarm title 【Failed to enable chopping
function】
BGND-370

Description Failed to enable the chopping function .

Possible Cause 1. G81.2 or G81.1 command repeatedly

a. G81.1 command repeatedly.
b. G81.2 and G81.1 command simultaneously.
2. Using G81.2 to make 2 axis in the same axis group do advanced chopping
simultaneously.

Solution Please activate or deactivate the chopping function correctly.

8.237 BGND-401 Path planning plug-in error

Alarm ID COR–401 Alarm title Path planning plug-in error
BGND-401

Description Path planning plug-in error.

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Reason Path planning plug-in error leads to system abnormality.

Solution Please contact OEM Syntec.

8.238 BGND-501 Register not enough, program execution failed

Alarm ID BGND-501 Alarm title Register not enough, program execution failed

Descriptio Insufficient controller remaining registers cause the background execution unit to fail to activate.
n

Possible 1. Use too many background execution units in ladder.

Cause 2. The system remaining register is too low.

Solution Contact machinery manufacturer.

8.239 BGND-502 Invalid program command

Alarm ID BGND-502 Alarm title Invalid program command

Descriptio Incorrect G code is used in program or use M, T code to call MACRO.

n

Possible Program editing error.

Cause

Solution Please check the MACRO program to confirm that the unsupported G/M/T codes are not used.

8.240 BGND-503 Illegal G code argument

Alarm ID BGND-503 Alarm Illegal G code argument
title

Description Enter incorrect G10 argument format or range in the program.

Possible Program editing error.

Cause

Solution Please check the MACRO program, and refer to manual to input correct argument.

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8.241 BGND-504 S code not supported in background execute mode

Alarm ID BGND-50 Alarm S code not supported in background execute mode
4 title

Descriptio S code command is used in program.

n

Possible Program editing error.

Cause

Solution Please check the MACRO program, and confirm S code is not used.

8.242 BGND-505 F code not supported in background execute mode

Alarm ID BGND-50 Alarm F code not supported in background execute mode
5 title

Descriptio F code command is used in MACRO program.

n

Possible Program editing error.

Cause

Solution Please check the MACRO program and confirm F code is not used.

8.243 BGND-506 H code not supported in background execute mode

Alarm ID BGND-50 Alarm H code not supported in background execute mode
6 title

Descriptio H code is used in MACRO program.

n

Possible Program editing error.

Cause

Solution Please check the MACRO program, and confirm H codes is not used.

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8.244 BGND-507 D code not supported in background execute mode

Alarm ID BGND-50 Alarm D code not supported in background execute mode
7 title

Descriptio D ode is used in MACRO program.

n

Possible Program editing error.

Cause

Solution Please check the MACRO program, and confirm D codes is not used.

8.245 BGND-508 T code not supported in background execute mode

Alarm ID BGND-50 Alarm T code not supported in background execute mode
8 title

Descriptio T code is used in MACRO program.

n

Possible Program editing error.

Cause

Solution Please check the MACRO program, and confirm T codes is not used.

8.246 BGND-509 M code not supported in background execute mode

Alarm ID BGND-50 Alarm M code not supported in background execute mode
9 title

Descriptio M code is used in MACRO program.

n

Possible Program editing error.

Cause

Solution Please check the MACRO program, and confirm M codes is not used.

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8.247 BGND-510 Quantities of Background execute unit exceeds capacity

Alarm ID BGND-510 Alarm title 【Quantities of Background execute
unit exceeds capacity】

Description The number of enabled BGND components exceeds the upper limit (20), and can not
enable more BGND components.

Possible Use too many background execute unit in ladder.

Cause

Solution Contact machinery manufacturer.

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9 ROT Turret Alarm - ROT

Alarm ID ROT–001 Alarm title 【Absolute origin setting is not
completed】

Description The ROT function only supports serial bus absolute motors.
Therefore, the absolute origin setting of the ROT must be completed before starting the
positioning.

Possible Cause The ROT origin is not set.

Solution After reset the origin, reset to clear the alarm.

Alarm ID ROT–002 Alarm title 【Restart the machine and reset the
origin due to absolute relevant parameter
variations】

Description The user has modified the relevant important parameters affecting theoriginposition
setting, and must power off the controller and the drive, and set the ROT origin.

Possible Cause Modify any of the following parameters: position sensor resolution, number of teeth on
the side of the screw, and number of teeth on the motor side.

Solution Reboot the controller and driver.

Alarm ID ROT–003 Alarm title 【Incremental motors are not

supported】

Description The ROT function only supports serial bus absolute motors.
If it is non-absolute motor, after enable positioning, the system will enter not ready
state.

Possible Cause 1. Use a non-absolute motor.

2. There is no driver corresponding to the ROT station number.

Solution 1. Using an absolute motor.

2. Set the correct station number.
Reboot the controller and drive to clear alarm.

Alarm ID ROT–004 Alarm title 【Target tool numbers are out of

range】

Description Enter an unreasonable target tool number.

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Alarm ID ROT–004 Alarm title 【Target tool numbers are out of

range】

Possible Cause The target tool number is greater than the total tool number, or less than -2.

Solution Set the target tool numbers correctly, and reset to clear the alarm.

Alarm ID ROT–005 Alarm title 【Driver station numbers do not

exist】

Description There is no driver corresponding to the ROT station number on the communication
network, system enters not ready state.

Possible Cause There is no driver corresponding to the ROT station number on the communication
network. (Example: set the driver station number to 999)

Solution Set the correct ROT station number then reboot the controller and driver.

Alarm ID ROT–006 Alarm title 【ROT/system axis/serial PLC axis

driver station number repetition】

Description The ROT axis station number is repeated with other axis station numbers and the system
enters a not ready state.

Possible Cause The ROT axis station number is repeated with other axis station number settings.
Please check if the following axis station number setting is repeated;
1. System axis
2. Serial PLC axis
3. ROT axis
4. ATC axis
5. Setpoint axis

Solution With correct parameter settings, reboot controller and driver.

Alarm ID ROT–007 Alarm title 【Registers are located in the system

protection area or cannot be bitwise】

Description The initial register is not set properly and is located in the system protection area or does
not support bit access.

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Alarm ID ROT–007 Alarm title 【Registers are located in the system

protection area or cannot be bitwise】

Possible Cause 1. The data base address R(n) or the command status base address R(m) is set in the
CNC system interface area.
2. The command status base address R(m) is set to a register that does not support
bit access.

Solution Specify the correct initial Register (Set R(m) to between R50~R80 or R256~R511.)

Alarm ID ROT–008 Alarm title 【Excessive positioning deviation

】

Description The current ROT feedback angle does not correspond to any of the tools on the ROT.
The system determines that the current position deviation of the ROT is too large. Have
to perform tool sequence error removal procedure to reposition the ROT to the correct
position.

Possible Cause After the ROT starts positioning, the positioning action is not completed due to the
triggering of the emergency stop, or the controller is turned off and the system detects
that the current position deviation is too large.
(The difference between the "feedbackangle" and the "positioning angle" exceeds the
"position check window angle" setting, which is default is 0.1 degrees).
For example: if there are 10 tools on the ROT, the position feedback is 40 degrees after
booting, and the positioning angle is 36 * N (N=0~9)The difference is greater than the
position check window setting angle (default is 0.1 degrees).

Solution 1. Complete the tool no. sequence error removal procedure (release the
emergency stop and set the mode to manual clockwise/counterclockwise) to
release the alarm and enable positioning.
2. Set ROT absolute origin to remove alarm, for versions 10.116.36D, 10.116.38,
10.117.38 and above.

Alarm ID ROT-009 Alarm title Drive communication error

Description At least 2 errors listed below occur for over 10ms totally in communication.
1. Drive response packet not received.
2. Drive response packet CRC error.
3. Drive response packet watchdog error.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

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Possible Reason 1. The communication cable between the controller and the driver is loose.
2. The quality of the communication cable is poor, or there is noise interference.
3. Drive response packet watchdog error.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Check whether the machine is properly grounded, and add a terminal resistor to
the communication port of the end drive.
3. Contact Syntec OEM.

Alarm ID ROT–010 Alarm title 【Acceleration/deceleration or speed

setting error】

Description Acceleration/deceleration or speed set value is out of range.

Possible Cause 1. The acceleration/deceleration time setting is too small, causing the
corresponding acceleration exceed the allowed set value range of the driver.
2. The position sensor has a high resolution, causing the corresponding
acceleration exceed the allowed set value range of the driver.
3. The target speed and maximum moving speed are set too large, causing the
corresponding acceleration exceed the allowed set value range of the driver.
4. Acceleration/deceleration time setting, exceeding the range of driver parameter
values.
(If the maximum acceleration is set for the Pn306 of the "SyntecII M2" driver, the
parameter setting range is 0~60,000)

Acceleration check is considered successful if the following formula is satisfied:

M3 Syntec、M3 Yaskawa Sigma7：(Resolution * Screw Gear) / (Acceleration Time *
Motor Gear) < 32,212 * 10^(Acceleration Base Unit)。
M3 Yaskawa Sigma5：(Resolution * Screw Gear) / (Acceleration Time * Motor Gear) < 786
* 10^(Acceleration Base Unit)。
Velocity check is considered successful if the following formula is satisfied:
M3 Syntec、M3 Yaskawa：( Auto Velocity * Resolution * Screw Gear) / Motor Gear <
32,212,254,705。

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Alarm ID ROT–010 Alarm title 【Acceleration/deceleration or speed

setting error】

Solution 1. Gradually increase the acceleration/deceleration time until the alarm is removed.
2. Decrease the resolution and increase the electronic gear ratio (Pn-20E) until the
alarm is removed.
3. Increase the acceleration base unit ( Syntec M3: Pn-86C, Yaskawa M3: Pn-A8C )
until the alarm is removed.
4. * When using Yaskawa Sigma M2 series, the problems can be eliminated by
initializing the parameters or setting Pn833 to 1 and reboot controller an driver.
5. Properly reduce the target speed and maximum movement speed to within a
reasonable range to remove the alarm.
6. When using the Syntec 2nd generation M2 drivers, set the acceleration/
deceleration time between 0 and 60,000.
7. Reset to clear the alarms.
Note:
Yaskawa Sigma series M2, Pn833=1 are valid only for version 10.116.36R, 10.116.46, and
10.117.46 and above, otherwise, the following parameters modified on the controller are
invalid:
1. ROT tool changing acceleration time.
2. Acceleration/deceleration time R(n+3) and R(n+4) of serial PLC axis positioning/
MPG mode.
3. Deceleration time R(n+4) of serial PLC axis speed mode.

Alarm ID ROT-011 Alarm title 【Driver power abnormality】

Description The controller detects an error in the power state of the drive (servo is not on or
powered off)

Possible Cause 1. The power supply module of driver voltage unstable.

2. Drive failure.

Solution 1. Check whether the power supply status of the driver is abnormal.
2. Check whether the power cable of the driver is loose or broken.
3. Replace the driver.
4. After the above driver problems are eliminated, reboot the controller and driver
to remove alarm.

Alarm ID ROT-012 Alarm title 【This driver type is not supported

】

Description The drive type is not supported by ROT.

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Alarm ID ROT-012 Alarm title 【This driver type is not supported

】

Possible Cause The ROT function is supported only for the following drive types.

M2: Yaskawa sigma5, Yaskawa sigma7, Yaskawa sigmaM, * Syntec 2nd gerneration driver.
M3: Yaskawa sigma5, Yaskawa sigma7S, Yaskawa sigmaM, * Syntecdriver.

Solution Replace the driver with a supported driver type and reboot the controller and driver to
remove the alarm.
Notes:
• The Syntec M3 drivers supports ROT function with version 10.116.38D,
10.116.54B, 10.116.0A, and above.
• The Syntec 2nd generation M2 drivers supports ROT with version 10.116.54H,
10.116.0E, and above.

Alarm ID ROT-013 Alarm title 【Parameter setting causes

positioning abnormality】

Description The gear ratio and resolution settings may cause the tool magazine positioning function
abnormal.

Possible Cause When the gear ratio is too large, and the positioning angle is large, the command will be
greater than 2,147,483,647 and the overflow. The motor will not operate as expected.
For example, the gear ratio is 1440:1, the resolution is 4194304 (set value 1048576), and
the pulse number per degree is
( 1440 * 4194304 ) / ( 1 * 360 ) = 16,777,216,
Use the maximum positioning angle of 180 degrees to check, 16777216 * 180 =
3,019,898,880, greater than 2,147,483,647, with overflow the clockwise and
counterclockwise fail to positioned at the target position.

Solution 1. Reduce the driver electronic gear ratio.

2. Reduce the resolution setting on the controller side.
For example: the gear ratio is 1440:1, the resolution is 4194304 (set value 1048576), the
drive electronic gear numerator is 32, the resolution is reduced to 131072 (set value
32768).
The pulse number per degree is (1440 * 131072) / (1 * 360) = 524, 288, and the pulse
number of 180 degrees is 94,371,840. There will be no command overflow problem.

Alarm ID ROT-014 Alarm title 【Syntec encoder firmware upgrade is

over, please restart the drive】

Description Syntec encoder firmware upgrade is over and the drive needs to be reboot.

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Alarm ID ROT-014 Alarm title 【Syntec encoder firmware upgrade is

over, please restart the drive】

Possible Cause Perform axial encoder firmware upgrade.

Solution Reboot the controller and driver.

Alarm ID ROT-015 Alarm title 【Syntec encoder information

reading timeout】

Description Syntec encoder information reading timeout.

Possible Cause 1. The communication between the controller and the driver is abnormal.
2. The driver status is abnormal.

Solution 1. Confirm whether the communication cable is loose.

2. Reboot controller and driver.

Alarm ID ROT-017 Alarm title 【User-defined tool position setting

error】

Description When using user-defined tool position, the tool position table is set incorrectly.

Possible Cause The user-defined tool position is not set in ascending order.

Solution 1. Set the user-defined tool position in ascending order.

2. Check the parameter "Total tool number" that it is matched with the user-
defined tool position table.
3. Reset ROT axis or fix the setting should be able to clear this alarm.

Alarm ID ROT-018 Alarm title Poor contact of communication

wire

Description Drive response packet is not received for over 10ms in drive communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Contact Syntec OEM.

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Alarm ID ROT-019 Alarm title The hardware doesn't receive

communication packet

Description Drive response packet is not received for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The drive station number does not correspond to the controller parameters
correctly.
2. The communication cable between the controller and the drive is loose.

Solution 1. Check whether the drive parameter DIP switch setting corresponds to the
controller parameter (Pr21 ~) correctly.
2. Check the wiring of the communication cable between the controller and the
drive.
3. Contact Syntec OEM.

Alarm ID ROT-020 Alarm title The communication packet is

disturbed by noise

Description Drive response packet is disturbed by noise to generate CRC error for over 10ms in
communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The quality of the communication cable is poor, or there is noise interference.

Solution 1. Check whether the machine is properly grounded.

2. Contact Syntec OEM.

Alarm ID ROT-021 Alarm title Driver software misses

communication packet

Description Driveresponse packet watchdog is wrong for over 10ms in communication.

Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason Drive response packet watchdog is wrong

Solution Contact Syntec OEM.

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9.1 ROT–001 Absolute origin setting is not completed

Alarm ID ROT–001 Alarm title 【Absolute origin setting is not
completed】

Description The ROT function only supports serial bus absolute motors.
Therefore, the absolute origin setting of the ROT must be completed before starting the
positioning.

Possible Cause The ROT origin is not set.

Solution After reset the origin, reset to clear the alarm.

9.2 ROT–002 Restart the machine and reset the origin due to absolute
relevant parameter variations
Alarm ID ROT–002 Alarm title 【Restart the machine and reset the
origin due to absolute relevant parameter
variations】

Description The user has modified the relevant important parameters affecting theoriginposition
setting, and must power off the controller and the drive, and set the ROT origin.

Possible Cause Modify any of the following parameters: position sensor resolution, number of teeth on
the side of the screw, and number of teeth on the motor side.

Solution Reboot the controller and driver.

9.3 ROT–003 Incremental motors are not supported

Alarm ID ROT–003 Alarm title 【Incremental motors are not
supported】

Description The ROT function only supports serial bus absolute motors.
If it is non-absolute motor, after enable positioning, the system will enter not ready
state.

Possible Cause 1. Use a non-absolute motor.

2. There is no driver corresponding to the ROT station number.

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Alarm ID ROT–003 Alarm title 【Incremental motors are not

supported】

Solution 1. Using an absolute motor.

2. Set the correct station number.
Reboot the controller and drive to clear alarm.

9.4 ROT–004 Target tool numbers are out of range

Alarm ID ROT–004 Alarm title 【Target tool numbers are out of
range】

Description Enter an unreasonable target tool number.

Possible Cause The target tool number is greater than the total tool number, or less than -2.

Solution Set the target tool numbers correctly, and reset to clear the alarm.

9.5 ROT–005 Driver station numbers do not exist

Alarm ID ROT–005 Alarm title 【Driver station numbers do not
exist】

Description There is no driver corresponding to the ROT station number on the communication
network, system enters not ready state.

Possible Cause There is no driver corresponding to the ROT station number on the communication
network. (Example: set the driver station number to 999)

Solution Set the correct ROT station number then reboot the controller and driver.

9.6 ROT–006 ROT/system axis/serial PLC axis driver station number

repetition
Alarm ID ROT–006 Alarm title 【ROT/system axis/serial PLC axis
driver station number repetition】

Description The ROT axis station number is repeated with other axis station numbers and the system
enters a not ready state.

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Alarm ID ROT–006 Alarm title 【ROT/system axis/serial PLC axis

driver station number repetition】

Possible Cause The ROT axis station number is repeated with other axis station number settings.
Please check if the following axis station number setting is repeated;
1. System axis
2. Serial PLC axis
3. ROT axis
4. ATC axis
5. Setpoint axis

Solution With correct parameter settings, reboot controller and driver.

9.7 ROT–007 Registers are located in the system protection area or

cannot be bitwise
Alarm ID ROT–007 Alarm title 【Registers are located in the system
protection area or cannot be bitwise】

Description The initial register is not set properly and is located in the system protection area or does
not support bit access.

Possible Cause 1. The data base address R(n) or the command status base address R(m) is set in the
CNC system interface area.
2. The command status base address R(m) is set to a register that does not support
bit access.

Solution Specify the correct initial Register (Set R(m) to between R50~R80 or R256~R511.)

9.8 ROT–008 Excessive positioning deviation

Alarm ID ROT–008 Alarm title 【Excessive positioning deviation
】

Description The current ROT feedback angle does not correspond to any of the tools on the ROT.
The system determines that the current position deviation of the ROT is too large. Have
to perform tool sequence error removal procedure to reposition the ROT to the correct
position.

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Alarm ID ROT–008 Alarm title 【Excessive positioning deviation

】

Possible Cause After the ROT starts positioning, the positioning action is not completed due to the
triggering of the emergency stop, or the controller is turned off and the system detects
that the current position deviation is too large.
(The difference between the "feedbackangle" and the "positioning angle" exceeds the
"position check window angle" setting, which is default is 0.1 degrees).
For example: if there are 10 tools on the ROT, the position feedback is 40 degrees after
booting, and the positioning angle is 36 * N (N=0~9)The difference is greater than the
position check window setting angle (default is 0.1 degrees).

Solution 1. Complete the tool no. sequence error removal procedure (release the
emergency stop and set the mode to manual clockwise/counterclockwise) to
release the alarm and enable positioning.
2. Set ROT absolute origin to remove alarm, for versions 10.116.36D, 10.116.38,
10.117.38 and above.

9.9 ROT–009 Drive communication error

Alarm ID ROT-009 Alarm title Drive communication error

Description At least 2 errors listed below occur for over 10ms totally in communication.
1. Drive response packet not received.
2. Drive response packet CRC error.
3. Drive response packet watchdog error.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.
2. The quality of the communication cable is poor, or there is noise interference.
3. Drive response packet watchdog error.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Check whether the machine is properly grounded, and add a terminal resistor to
the communication port of the end drive.
3. Contact Syntec OEM.

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9.10 ROT–010 Acceleration/deceleration or speed setting error

Alarm ID ROT–010 Alarm title 【Acceleration/deceleration or speed
setting error】

Description Acceleration/deceleration or speed set value is out of range.

Possible Cause 1. The acceleration/deceleration time setting is too small, causing the
corresponding acceleration exceed the allowed set value range of the driver.
2. The position sensor has a high resolution, causing the corresponding
acceleration exceed the allowed set value range of the driver.
3. The target speed and maximum moving speed are set too large, causing the
corresponding acceleration exceed the allowed set value range of the driver.
4. Acceleration/deceleration time setting, exceeding the range of driver parameter
values.
(If the maximum acceleration is set for the Pn306 of the "SyntecII M2" driver, the
parameter setting range is 0~60,000)

Acceleration check is considered successful if the following formula is satisfied:

M3 Syntec、M3 Yaskawa Sigma7：(Resolution * Screw Gear) / (Acceleration Time *
Motor Gear) < 32,212 * 10^(Acceleration Base Unit)。
M3 Yaskawa Sigma5：(Resolution * Screw Gear) / (Acceleration Time * Motor Gear) < 786
* 10^(Acceleration Base Unit)。
Velocity check is considered successful if the following formula is satisfied:
M3 Syntec、M3 Yaskawa：( Auto Velocity * Resolution * Screw Gear) / Motor Gear <
32,212,254,705。

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Alarm ID ROT–010 Alarm title 【Acceleration/deceleration or speed

setting error】

Solution 1. Gradually increase the acceleration/deceleration time until the alarm is removed.
2. Decrease the resolution and increase the electronic gear ratio (Pn-20E) until the
alarm is removed.
3. Increase the acceleration base unit ( Syntec M3: Pn-86C, Yaskawa M3: Pn-A8C )
until the alarm is removed.
4. * When using Yaskawa Sigma M2 series, the problems can be eliminated by
initializing the parameters or setting Pn833 to 1 and reboot controller an driver.
5. Properly reduce the target speed and maximum movement speed to within a
reasonable range to remove the alarm.
6. When using the Syntec 2nd generation M2 drivers, set the acceleration/
deceleration time between 0 and 60,000.
7. Reset to clear the alarms.
Note:
Yaskawa Sigma series M2, Pn833=1 are valid only for version 10.116.36R, 10.116.46, and
10.117.46 and above, otherwise, the following parameters modified on the controller are
invalid:
1. ROT tool changing acceleration time.
2. Acceleration/deceleration time R(n+3) and R(n+4) of serial PLC axis positioning/
MPG mode.
3. Deceleration time R(n+4) of serial PLC axis speed mode.

9.11 ROT-011 Driver power abnormality

Alarm ID ROT-011 Alarm title 【Driver power abnormality】

Description The controller detects an error in the power state of the drive (servo is not on or
powered off)

Possible Cause 1. The power supply module of driver voltage unstable.

2. Drive failure.

Solution 1. Check whether the power supply status of the driver is abnormal.
2. Check whether the power cable of the driver is loose or broken.
3. Replace the driver.
4. After the above driver problems are eliminated, reboot the controller and driver
to remove alarm.

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9.12 ROT-012 This driver type is not supported

Alarm ID ROT-012 Alarm title 【This driver type is not supported
】

Description The drive type is not supported by ROT.

Possible Cause The ROT function is supported only for the following drive types.

M2: Yaskawa sigma5, Yaskawa sigma7, Yaskawa sigmaM, * Syntec 2nd gerneration driver.
M3: Yaskawa sigma5, Yaskawa sigma7S, Yaskawa sigmaM, * Syntecdriver.

Solution Replace the driver with a supported driver type and reboot the controller and driver to
remove the alarm.
Notes:
• The Syntec M3 drivers supports ROT function with version 10.116.38D,
10.116.54B, 10.116.0A, and above.
• The Syntec 2nd generation M2 drivers supports ROT with version 10.116.54H,
10.116.0E, and above.

9.13 ROT-013 Parameter setting causes positioning abnormality

Alarm ID ROT-013 Alarm title 【Parameter setting causes
positioning abnormality】

Description The gear ratio and resolution settings may cause the tool magazine positioning function
abnormal.

Possible Cause When the gear ratio is too large, and the positioning angle is large, the command will be
greater than 2,147,483,647 and the overflow. The motor will not operate as expected.
For example, the gear ratio is 1440:1, the resolution is 4194304 (set value 1048576), and
the pulse number per degree is
( 1440 * 4194304 ) / ( 1 * 360 ) = 16,777,216,
Use the maximum positioning angle of 180 degrees to check, 16777216 * 180 =
3,019,898,880, greater than 2,147,483,647, with overflow the clockwise and
counterclockwise fail to positioned at the target position.

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Alarm ID ROT-013 Alarm title 【Parameter setting causes

positioning abnormality】

Solution 1. Reduce the driver electronic gear ratio.

2. Reduce the resolution setting on the controller side.
For example: the gear ratio is 1440:1, the resolution is 4194304 (set value 1048576), the
drive electronic gear numerator is 32, the resolution is reduced to 131072 (set value
32768).
The pulse number per degree is (1440 * 131072) / (1 * 360) = 524, 288, and the pulse
number of 180 degrees is 94,371,840. There will be no command overflow problem.

9.14 ROT-014 Syntec encoder firmware upgrade is over, please restart

the drive
Alarm ID ROT-014 Alarm title 【Syntec encoder firmware upgrade is
over, please restart the drive】

Description Syntec encoder firmware upgrade is over and the drive needs to be reboot.

Possible Cause Perform axial encoder firmware upgrade.

Solution Reboot the controller and driver.

9.15 ROT-015 Syntec encoder information reading timeout

Alarm ID ROT-015 Alarm title 【Syntec encoder information
reading timeout】

Description Syntec encoder information reading timeout.

Possible Cause 1. The communication between the controller and the driver is abnormal.
2. The driver status is abnormal.

Solution 1. Confirm whether the communication cable is loose.

2. Reboot controller and driver.

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9.16 ROT-017 User-defined tool position setting error

Alarm ID ROT-017 Alarm title 【User-defined tool position setting
error】

Description When using user-defined tool position, the tool position table is set incorrectly.

Possible Cause The user-defined tool position is not set in ascending order.

Solution 1. Set the user-defined tool position in ascending order.

2. Check the parameter "Total tool number" that it is matched with the user-
defined tool position table.
3. Reset ROT axis or fix the setting should be able to clear this alarm.

9.17 ROT-018 Poor contact of communication wire

Alarm ID ROT-018 Alarm title Poor contact of communication
wire

Description Drive response packet is not received for over 10ms in drive communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Contact Syntec OEM.

9.18 ROT-019 The hardware doesn't receive communication packet

Alarm ID ROT-019 Alarm title The hardware doesn't receive
communication packet

Description Drive response packet is not received for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The drive station number does not correspond to the controller parameters
correctly.
2. The communication cable between the controller and the drive is loose.

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Solution 1. Check whether the drive parameter DIP switch setting corresponds to the
controller parameter (Pr21 ~) correctly.
2. Check the wiring of the communication cable between the controller and the
drive.
3. Contact Syntec OEM.

9.19 ROT-020 The communication packet is disturbed by noise

Alarm ID ROT-020 Alarm title The communication packet is
disturbed by noise

Description Drive response packet is disturbed by noise to generate CRC error for over 10ms in
communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The quality of the communication cable is poor, or there is noise interference.

Solution 1. Check whether the machine is properly grounded.

2. Contact Syntec OEM.

9.20 ROT-021 Driver software misses communication packet

Alarm ID ROT-021 Alarm title Driver software misses
communication packet

Description Driveresponse packet watchdog is wrong for over 10ms in communication.

Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason Drive response packet watchdog is wrong

Solution Contact Syntec OEM.

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10 ATC Alarm - ATC

Alarm ID ATC-001 Alarm Title ATC axis driver station number is repeated
with other axis

Description ATC axis station number is repeated with other axis station number, and the system
enters Not Ready state.

Possible Cause ATC axis station number setting is repeated with other axis station number.
Please check if the station number setting in the following axis is repeated:
1. System axis
2. Serial PLC axis
3. ROT axis
4. ATC axis
5. Setpoint axis

Solution After correctly set the station number, reboot the controller.

Alarm ID ATC-002 Alarm Title Driver station number not exist

Description The ATC station number corresponded driver does not exist on the communication network,
and the system enters Not Ready state.

Possible Cause 1. There is no driver corresponding to the ATC station number on the communication
network.
2. Use pulse axis or virtual axis.

Solution After setting the correct ATC station number, reboot controller and driver.

Alarm ID ATC-003 Alarm Title 【Register is in the system protected area or non-bita

Description The start register is set incorrectly, which is in the system protected area or bit access is not supported.

Possible Cause 1. The data base address R(n) or command status base address R(m) is set in the CNC system interfa
2. The command status base address R(m) is set in a register that does not support bit access.

Solution 1. Check the target start registers (Rn)~(Rn+2), do not repeat with the system registers. The recomm
2. Check the command and status start registers (Rm)~(Rm+1). Do not repeat the system registers, a
recommended interval is [50,80].
3. After set correctly, reboot the controller and can remove the alarm.

Alarm ID ATC-004 Alarm Title incremental motor is not supported

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Description ATC axis not support incremental motor, only support absolute motor.

Possible Cause 1. Incremental motor is used.

2. Use absolute motor, but driver parameter is set as incremental type.

Solution 1. Change to absolute motor.

2. Modify the driver parameter to absolute, and reboot driver.
3. After troubleshoot completed, reboot controller and can remove alarm.

Alarm ID ATC-005 Alarm Title Absolute home position is not set

Description ATC function only supports serial bus absolute motors. Therefore, the absolute home position setting of
must be completed before cycle start.

Possible Cause ATC axis home position is not set.

Solution Use MPG mode to turn the ATC axis to the position you want to set as home (zero degree angle), set Rm.6
home position, and can remove the alarm.

Alarm ID ATC-006 Alarm Title Home related parameters changed, please reboot and

Description The user has modified the important parameters that affect the home position setting. Need to reboot co
driver and re-set ATC axis home.

Possible Cause 修改以下任一参数：位置感应器分辨率、螺杆侧齿数、电机侧齿数、电机运动方向。

Modify any of the following parameters: the position sensor resolution, the number of teeth on the ballsc
number of teeth on the motor side, motor movement direction.

Solution Reboot controller and driver.

Alarm ID ATC-007 Alarm Title Motion plan calculation error

Description Controller cannot calculate the motion plan track.

Possible Cause 1. The tool clamp or unclamp range set by the parameter is too small.
2. The advance time of tool clamp or unclamp interval set by the parameter is too
large, causing the tool pre-unclamp or pre-clamp position exceed the previous
interval.

Solution 1. Please set a reasonable tool clamp and unclamp interval angle according to
the specifications of the cam.
2. Please set the advance time of tool clamp or unclamp smaller.

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Alarm ID ATC-008 Alarm Title Angle setting error

Description The angle of each interval of the ATC axis is set incorrectly.

Possible Cause The angle-related setting is wrong, and not following the process of first tool
unclamp then clamp, to set the angle from small to large.

Solution 1. Please follow the first tool unclamp then clamp process to set the angle.
2. The angle needs to be from small to large.

Alarm ID ATC-009 Alarm Title Tool clamp or unclamp signal timeout not
triggered

Description When the ATC axis enters the tool clamp or unclamp interval system starts to check
corresponding signal. It is necessary to use this inspection mechanism to confirm the
completion of the tool clamp and unclamp action, to avoid the machine mechanism
crash.

Possible Cause After the ATC axis enters the 70% position of tool clamp and unclamp interval, the
corresponding check signal has not been triggered (not On) when set waiting time is
exceed.

Solution 1. Check PLC and confirm that the tool clamp and unclamp check signals are sent
to Rm.8 and Rm.9.
2. Check the tool clamp and unclamp sensors and wiring, and confirm whether the
signal is sent normally.
3. Check the mechanism, and confirm whether the ATC axis is performing the tool
clamp and unclamp action normally.

Alarm ID ATC-010 Alarm Title When activating not at zero-degree

angle

Description When the ATC axis is activated, it must be in the check window of zero-degree angle,
otherwise alarm will be triggered.

Possible Cause 1. The position check window is set too small.

2. Unexpected ATC axial movement.
3. ATC moves axially after power failure.

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Solution 1. Please adjust the zero-degree position check window within a reasonable
range.
2. Please check whether the ATC activating process is correct in according to the
current angle (Rn+1), and eliminate the reason that the angle is not at zero
degrees.
3. Use MPG mode to turn the ATC axis back to zero degrees.
4. Reset can remove the alarm.

Alarm ID ATC-011 Alarm Title Exceed the tool clamp and unclamp angle
when activating

Description The ATC axis exceed the tool clamp and unclamp angle when activating, and there may
be a risk of damaging the mechanism.

Possible Cause 1. ATC axis has unexpected movement.

2. ATC axis has moved after power off.

Solution 1. Use MPG mode to rotate ATC axis back to zero-degree angle.
2. Reset can remove the alarm.

Alarm ID ATC-012 Alarm Title ATC axis driver station number is repeated
with other axis

Description When the ATC axis is activated, the tool axis must be within the check window of the
check position, otherwise alarm will be issued.

Possible Cause 1. The ATC tool change is performed before the tool axis has moved to the check
position.
2. The tool axis has reached the check position, but the axis position check window
(Pr481~) is set too small.

Solution 1. If you do not need to check the tool axis, set the tool axis number to 0 (off).
2. Before cycle start (Rm.0 is set to On), make sure the tool axis has moved to the
set check position (machine coordinate).
3. Please properly adjust the tool axis position check window (Pr481~) within a
reasonable range.

Alarm ID ATC-013 Alarm Title Tool axis not exist

Description The set tool axis is not exist.

Possible Cause The set tool axis is not activated.

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Solution 1. Please check whether the tool axis corresponded ATC parameter "Station
ID" is activated.
2. Reboot controller.

Alarm ID ATC-014 Alarm title Drive communication error

Description At least 2 errors listed below occur for over 10ms totally in communication.
1. Drive response packet not received.
2. Drive response packet CRC error.
3. Drive response packet watchdog error.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.
2. The quality of the communication cable is poor, or there is noise interference.
3. Drive response packet watchdog error.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Check whether the machine is properly grounded, and add a terminal resistor to
the communication port of the end drive.
3. Contact Syntec OEM.

Alarm ID ATC-015 Alarm Title Driver parameter write failed

Description When ATC axis failed to write parameter into driver.

Possible Cause The communication between the controller and the drive is unstable, causing the
drive parameter write timeout.

Solution After eliminating the cause of communication error, reboot the controller and driver.

Alarm ID ATC-016 Alarm Title Drive power abnormal

Description The controller detected the driver power status error (the servo off or is powered off).

Possible Cause 1. The driver power-amp back power supply is unstable.

2. Drive failure.

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Solution 1. Check if the driver power supply status is normal.

2. Check if the drive power cable is loose or damaged.
3. Replace the drive.
4. After the above driver problems are eliminated, reboot the controller and
drive, then can remove the alarm.

Alarm ID ATC-017 Alarm Title Syntec encoder firmware update is over,

please reboot the driver

Description The firmware update of the Syntec encoder is over, and the driver needs to be rebooted.

Possible Cause Perform an axial encoder firmware upgrade.

Solution Reboot controller and driver.

Alarm ID ATC-018 Alarm Title Syntec encoder information read

timeout

Description Syntec encoder information read timeout

Possible Cause 1. The communication between the controller and the driver is abnormal.
2. The drive status is abnormal.

Solution 1. Check if the communication cable is loose.

2. Reboot the controller and driver.

Alarm ID ATC-019 Alarm Title Can't find HomeDog

Description After the controller reached the HomeDog, it cannot find the HomeDog after moving
in the reverse direction.

Possible Cause 1. HomeDog poor contact.

2. noise interference.

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Solution 1. Check if the HomeDog signal is interfered by noise.

2. Check if the HomeDog contact is well.
3. Reset can remove the alarm.
Advanced description
The system first moves towards the direction of HomeDog, after the HomeDog is
reached, then decelerate to stop with planned deceleration command.
If the deceleration distance is too long when stopping, causing the machine to run
over stop block, when the system continues to move in the reverse direction, system
need to wait for the HomeDog signal to again appear and disappear before starting
the home setting.
If the HomeDog signal does not appear when moving in the reverse direction, when
"distance moved 2.5 times of acceleration/deceleration time at home searching
speed" is exceeded, this alarm will be issued.

Alarm ID ATC-020 Alarm Title Home searching zero speed check

failed

Description The HomeDog was reached during home searching but the motor could not stop
completely.

Possible Cause 1. The driver gain setting is not good, causing the motor shaking.
2. Resonance occurs when the motor is running.

Solution 1. Check the position loop gain and speed loop gain setting of the driver.
2. Activate the drive resonance frequency suppression function.
3. Reset can remove the alarm.
4. If it cannot be resolved, please contact Syntec OEM.
Advanced description
When home searching, machine will move towards the HomeDog at the home
searching speed until it stops after hitting the HomeDog, and then find the HomeDog
at the speed of 5 (rpm) in the opposite direction.
When the machine starts to decelerate when it reached the HomeDog at the home
searching speed, if 0.1 seconds after the deceleration command is send, the machine
still cannot decelerate to less than the zero speed check window, this alarm will be
issued.

Alarm ID ATC-021 Alarm Title Can't leave HomeDog

Description When home searching, after stop and return, axis has moved more than 20 degrees
and still can't leave HomeDog.

Possible Cause 1. Home Dog poor contact.

2. noise interference.

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Solution 1. Check if the HomeDog signal is interfered by noise.

2. Check if the HomeDog is not in good contact.
3. Reset can remove the alarm.
Advanced description
When home searching, machine will move towards the HomeDog at the home
searching speed until it stops after hitting the HomeDog, and then find the HomeDog
at the speed of 5 (rpm) in the opposite direction.
The controller calculates based on the sensor resolution. If the motor moves more
than 20 degrees and still not leaving the home signal, this alarm will be issued.

Alarm ID ATC-023 Alarm title Poor contact of communication

wire

Description Drive response packet is not received for over 10ms in drive communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Contact Syntec OEM.

Alarm ID ATC-024 Alarm title The hardware doesn't receive

communication packet

Description Drive response packet is not received for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The drive station number does not correspond to the controller parameters
correctly.
2. The communication cable between the controller and the drive is loose.

Solution 1. Check whether the drive parameter DIP switch setting corresponds to the
controller parameter (Pr21 ~) correctly.
2. Check the wiring of the communication cable between the controller and the
drive.
3. Contact Syntec OEM.

Alarm ID ATC-025 Alarm title The communication packet is

disturbed by noise

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Description Drive response packet is disturbed by noise to generate CRC error for over 10ms in
communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The quality of the communication cable is poor, or there is noise interference.

Solution 1. Check whether the machine is properly grounded.

2. Contact Syntec OEM.

Alarm ID ATC-026 Alarm title Driver software misses

communication packet

Description Drive response packet watchdog is wrong for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason Drive response packet watchdog is wrong

Solution Contact Syntec OEM.

10.1 ATC-001 ATC axis driver station number is repeated with other axis
Alarm ID ATC-001 Alarm Title ATC axis driver station number is repeated
with other axis

Description ATC axis station number is repeated with other axis station number, and the system
enters Not Ready state.

Possible Cause ATC axis station number setting is repeated with other axis station number.
Please check if the station number setting in the following axis is repeated:
1. System axis
2. Serial PLC axis
3. ROT axis
4. ATC axis
5. Setpoint axis

Solution After correctly set the station number, reboot the controller.

ATC Alarm - ATC – 583

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10.2 ATC-002 Driver station number not exist

Alarm ID ATC-002 Alarm Title Driver station number not exist

Description The ATC station number corresponded driver does not exist on the communication network,
and the system enters Not Ready state.

Possible Cause 1. There is no driver corresponding to the ATC station number on the communication
network.
2. Use pulse axis or virtual axis.

Solution After setting the correct ATC station number, reboot controller and driver.

10.3 ATC-003 Register is in the system protected area or non-bitable

Alarm ID ATC-003 Alarm Title 【Register is in the system protected area or non-bita

Description The start register is set incorrectly, which is in the system protected area or bit access is not supported.

Possible Cause 1. The data base address R(n) or command status base address R(m) is set in the CNC system interfa
2. The command status base address R(m) is set in a register that does not support bit access.

Solution 1. Check the target start registers (Rn)~(Rn+2), do not repeat with the system registers. The recomm
2. Check the command and status start registers (Rm)~(Rm+1). Do not repeat the system registers, a
recommended interval is [50,80].
3. After set correctly, reboot the controller and can remove the alarm.

10.4 ATC-004 Incremental motor is not supported

Alarm ID ATC-004 Alarm Title incremental motor is not supported

Description ATC axis not support incremental motor, only support absolute motor.

Possible Cause 1. Incremental motor is used.

2. Use absolute motor, but driver parameter is set as incremental type.

Solution 1. Change to absolute motor.

2. Modify the driver parameter to absolute, and reboot driver.
3. After troubleshoot completed, reboot controller and can remove alarm.

ATC Alarm - ATC – 584

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10.5 ATC-005 Absolute home position is not set

Alarm ID ATC-005 Alarm Title Absolute home position is not set

Description ATC function only supports serial bus absolute motors. Therefore, the absolute home position setting of
must be completed before cycle start.

Possible Cause ATC axis home position is not set.

Solution Use MPG mode to turn the ATC axis to the position you want to set as home (zero degree angle), set Rm.6
home position, and can remove the alarm.

10.6 ATC-006 Home related parameters changed, please reboot and

reset home
Alarm ID ATC-006 Alarm Title Home related parameters changed, please reboot and

Description The user has modified the important parameters that affect the home position setting. Need to reboot co
driver and re-set ATC axis home.

Possible Cause 修改以下任一参数：位置感应器分辨率、螺杆侧齿数、电机侧齿数、电机运动方向。

Modify any of the following parameters: the position sensor resolution, the number of teeth on the ballsc
number of teeth on the motor side, motor movement direction.

Solution Reboot controller and driver.

10.7 ATC-007 Motion plan calculation error

Alarm ID ATC-007 Alarm Title Motion plan calculation error

Description Controller cannot calculate the motion plan track.

Possible Cause 1. The tool clamp or unclamp range set by the parameter is too small.
2. The advance time of tool clamp or unclamp interval set by the parameter is too
large, causing the tool pre-unclamp or pre-clamp position exceed the previous
interval.

Solution 1. Please set a reasonable tool clamp and unclamp interval angle according to
the specifications of the cam.
2. Please set the advance time of tool clamp or unclamp smaller.

ATC Alarm - ATC – 585

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10.8 ATC-008 Angle setting error

Alarm ID ATC-008 Alarm Title Angle setting error

Description The angle of each interval of the ATC axis is set incorrectly.

Possible Cause The angle-related setting is wrong, and not following the process of first tool
unclamp then clamp, to set the angle from small to large.

Solution 1. Please follow the first tool unclamp then clamp process to set the angle.
2. The angle needs to be from small to large.

10.9 ATC-009 Tool clamp or unclamp signal timeout not triggered

Alarm ID ATC-009 Alarm Title Tool clamp or unclamp signal timeout not
triggered

Description When the ATC axis enters the tool clamp or unclamp interval system starts to check
corresponding signal. It is necessary to use this inspection mechanism to confirm the
completion of the tool clamp and unclamp action, to avoid the machine mechanism
crash.

Possible Cause After the ATC axis enters the 70% position of tool clamp and unclamp interval, the
corresponding check signal has not been triggered (not On) when set waiting time is
exceed.

Solution 1. Check PLC and confirm that the tool clamp and unclamp check signals are sent
to Rm.8 and Rm.9.
2. Check the tool clamp and unclamp sensors and wiring, and confirm whether the
signal is sent normally.
3. Check the mechanism, and confirm whether the ATC axis is performing the tool
clamp and unclamp action normally.

10.10 ATC-010 When activating not at zero-degree angle

Alarm ID ATC-010 Alarm Title When activating not at zero-degree
angle

Description When the ATC axis is activated, it must be in the check window of zero-degree angle,
otherwise alarm will be triggered.

ATC Alarm - ATC – 586

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Possible Cause 1. The position check window is set too small.

2. Unexpected ATC axial movement.
3. ATC moves axially after power failure.

Solution 1. Please adjust the zero-degree position check window within a reasonable
range.
2. Please check whether the ATC activating process is correct in according to the
current angle (Rn+1), and eliminate the reason that the angle is not at zero
degrees.
3. Use MPG mode to turn the ATC axis back to zero degrees.
4. Reset can remove the alarm.

10.11 ATC-011 Exceed the tool clamp and unclamp angle when
activating
Alarm ID ATC-011 Alarm Title Exceed the tool clamp and unclamp angle
when activating

Description The ATC axis exceed the tool clamp and unclamp angle when activating, and there may
be a risk of damaging the mechanism.

Possible Cause 1. ATC axis has unexpected movement.

2. ATC axis has moved after power off.

Solution 1. Use MPG mode to rotate ATC axis back to zero-degree angle.
2. Reset can remove the alarm.

10.12 ATC-012 Tool axis not moved to check position

Alarm ID ATC-012 Alarm Title ATC axis driver station number is repeated
with other axis

Description When the ATC axis is activated, the tool axis must be within the check window of the
check position, otherwise alarm will be issued.

Possible Cause 1. The ATC tool change is performed before the tool axis has moved to the check
position.
2. The tool axis has reached the check position, but the axis position check window
(Pr481~) is set too small.

ATC Alarm - ATC – 587

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Solution 1. If you do not need to check the tool axis, set the tool axis number to 0 (off).
2. Before cycle start (Rm.0 is set to On), make sure the tool axis has moved to the
set check position (machine coordinate).
3. Please properly adjust the tool axis position check window (Pr481~) within a
reasonable range.

10.13 ATC-013 Tool axis not exist

Alarm ID ATC-013 Alarm Title Tool axis not exist

Description The set tool axis is not exist.

Possible Cause The set tool axis is not activated.

Solution 1. Please check whether the tool axis corresponded ATC parameter "Station
ID" is activated.
2. Reboot controller.

10.14 ATC-014 Drive communication error

Alarm ID ATC-014 Alarm title Drive communication error

Description At least 2 errors listed below occur for over 10ms totally in communication.
1. Drive response packet not received.
2. Drive response packet CRC error.
3. Drive response packet watchdog error.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.
2. The quality of the communication cable is poor, or there is noise interference.
3. Drive response packet watchdog error.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Check whether the machine is properly grounded, and add a terminal resistor to
the communication port of the end drive.
3. Contact Syntec OEM.

ATC Alarm - ATC – 588

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10.15 ATC-015 Driver parameter write failed

Alarm ID ATC-015 Alarm Title Driver parameter write failed

Description When ATC axis failed to write parameter into driver.

Possible Cause The communication between the controller and the drive is unstable, causing the
drive parameter write timeout.

Solution After eliminating the cause of communication error, reboot the controller and driver.

10.16 ATC-016 Drive power abnormal

Alarm ID ATC-016 Alarm Title Drive power abnormal

Description The controller detected the driver power status error (the servo off or is powered off).

Possible Cause 1. The driver power-amp back power supply is unstable.

2. Drive failure.

Solution 1. Check if the driver power supply status is normal.

2. Check if the drive power cable is loose or damaged.
3. Replace the drive.
4. After the above driver problems are eliminated, reboot the controller and
drive, then can remove the alarm.

10.17 ATC-017 Syntec encoder firmware update is over, please reboot

the driver
Alarm ID ATC-017 Alarm Title Syntec encoder firmware update is over,
please reboot the driver

Description The firmware update of the Syntec encoder is over, and the driver needs to be rebooted.

Possible Cause Perform an axial encoder firmware upgrade.

Solution Reboot controller and driver.

ATC Alarm - ATC – 589

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10.18 ATC-018 Syntec encoder information read timeout

Alarm ID ATC-018 Alarm Title Syntec encoder information read
timeout

Description Syntec encoder information read timeout

Possible Cause 1. The communication between the controller and the driver is abnormal.
2. The drive status is abnormal.

Solution 1. Check if the communication cable is loose.

2. Reboot the controller and driver.

10.19 ATC-019 Can't find HomeDog

Alarm ID ATC-019 Alarm Title Can't find HomeDog

Description After the controller reached the HomeDog, it cannot find the HomeDog after moving
in the reverse direction.

Possible Cause 1. HomeDog poor contact.

2. noise interference.

Solution 1. Check if the HomeDog signal is interfered by noise.

2. Check if the HomeDog contact is well.
3. Reset can remove the alarm.
Advanced description
The system first moves towards the direction of HomeDog, after the HomeDog is
reached, then decelerate to stop with planned deceleration command.
If the deceleration distance is too long when stopping, causing the machine to run
over stop block, when the system continues to move in the reverse direction, system
need to wait for the HomeDog signal to again appear and disappear before starting
the home setting.
If the HomeDog signal does not appear when moving in the reverse direction, when
"distance moved 2.5 times of acceleration/deceleration time at home searching
speed" is exceeded, this alarm will be issued.

10.20 ATC-020 Home searching zero speed check failed

Alarm ID ATC-020 Alarm Title Home searching zero speed check
failed

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Description The HomeDog was reached during home searching but the motor could not stop
completely.

Possible Cause 1. The driver gain setting is not good, causing the motor shaking.
2. Resonance occurs when the motor is running.

Solution 1. Check the position loop gain and speed loop gain setting of the driver.
2. Activate the drive resonance frequency suppression function.
3. Reset can remove the alarm.
4. If it cannot be resolved, please contact Syntec OEM.
Advanced description
When home searching, machine will move towards the HomeDog at the home
searching speed until it stops after hitting the HomeDog, and then find the HomeDog
at the speed of 5 (rpm) in the opposite direction.
When the machine starts to decelerate when it reached the HomeDog at the home
searching speed, if 0.1 seconds after the deceleration command is send, the machine
still cannot decelerate to less than the zero speed check window, this alarm will be
issued.

10.21 ATC-021 Can't leave HomeDog

Alarm ID ATC-021 Alarm Title Can't leave HomeDog

Description When home searching, after stop and return, axis has moved more than 20 degrees
and still can't leave HomeDog.

Possible Cause 1. Home Dog poor contact.

2. noise interference.

Solution 1. Check if the HomeDog signal is interfered by noise.

2. Check if the HomeDog is not in good contact.
3. Reset can remove the alarm.
Advanced description
When home searching, machine will move towards the HomeDog at the home
searching speed until it stops after hitting the HomeDog, and then find the HomeDog
at the speed of 5 (rpm) in the opposite direction.
The controller calculates based on the sensor resolution. If the motor moves more
than 20 degrees and still not leaving the home signal, this alarm will be issued.

ATC Alarm - ATC – 591

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10.22 ATC-023 Poor contact of communication wire

Alarm ID ATC-023 Alarm title Poor contact of communication
wire

Description Drive response packet is not received for over 10ms in drive communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Contact Syntec OEM.

10.23 ATC-024 The hardware doesn't receive communication packet

Alarm ID ATC-024 Alarm title The hardware doesn't receive
communication packet

Description Drive response packet is not received for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The drive station number does not correspond to the controller parameters
correctly.
2. The communication cable between the controller and the drive is loose.

Solution 1. Check whether the drive parameter DIP switch setting corresponds to the
controller parameter (Pr21 ~) correctly.
2. Check the wiring of the communication cable between the controller and the
drive.
3. Contact Syntec OEM.

10.24 ATC-025 The communication packet is disturbed by noise

Alarm ID ATC-025 Alarm title The communication packet is
disturbed by noise

ATC Alarm - ATC – 592

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Description Drive response packet is disturbed by noise to generate CRC error for over 10ms in
communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The quality of the communication cable is poor, or there is noise interference.

Solution 1. Check whether the machine is properly grounded.

2. Contact Syntec OEM.

10.25 ATC-026 Driver software misses communication packet

Alarm ID ATC-026 Alarm title Driver software misses
communication packet

Description Drive response packet watchdog is wrong for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors
for 2ms; 4 consecutive errors for 3ms.

Possible Reason Drive response packet watchdog is wrong

Solution Contact Syntec OEM.

ATC Alarm - ATC – 593

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11 Serial PLC Axis Alarm – SERIALPLCAXIS

Alarm ID SERIALPLCAXIS-001 Alarm title 【ROT/system axis/serial PLC axis
driver station number repetition】

Description The serial PLC axis station number is repeated with other axis station numbers, and the
system enters the not ready state.

Reason The serial PLC station number setting to repeated with other axis. Please check if the
following axis station number settings are repeated:
1. System axis.
2. Serial PLC axis.
3. ROT axis.
4. ATC axis.
5. Setpoint axis

Solution With correct parameter settings, reboot controller and driver to remove the alarm.

Alarm ID SERIALPLCAXIS-002 Alarm title 【R value registers are located in the

system protection area or cannot be
bitwise】

Description The initial register is not set properly and is located in the system protection area or does
not support bit access.

Reason 1. The data base address R(n) or the command status base address R(m) is set in the
CNC system interface area.
2. The command status base address R(m) is set to a register that does not support bit
access.

Solution Specify the initial R register correctly (Set Rm to between R50~R80 or R256~R511.)

Alarm ID SERIALPLCAXIS-003 Alarm title 【Acceleration/deceleration or

speed setting error】

Description Acceleration/deceleration or speed set value is out of range.

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Reason 1. The acceleration/deceleration time setting is too small, causing the corresponding
acceleration exceed the allowed set value range of the driver.
(The acceleration/deceleration is based on the pulse wave per square sec. of
resolution, gear ratio, and the screw width, if it is the "Yakawa" drive, it must fall
within the range of 1~655,350,000.)
2. The position sensor has a high resolution, causing the corresponding
acceleration exceed the allowed set value range of the driver.
3. The target speed and maximum moving speed are set too large, causing the
corresponding acceleration exceed the allowed set value range of the driver.
4. Acceleration/deceleration time setting, exceeding the range of driver parameter
values.
(If the maximum acceleration is set for the Pn306 of the "SyntecII M2" driver, the
parameter setting range is 0~60,000)

Solution 1. Properly enlarge acceleration/deceleration time to within a reasonable range, can

remove alarm,
2. * When using Yaskawa Sigma M2 series, the problems can be eliminated by
initializing the parameters or setting Pn833 to 1 and reboot controller an driver.
3. Properly reduce the target speed and maximum movement speed to within a
reasonable range to remove the alarm.
4. When using the Syntec 2nd generation M2 drivers, set the acceleration/deceleration
time between 0 and 60,000.
5. Reset to clear the alarms.
Note:
Yaskawa Sigma series M2, Pn833=1 are valid only for version 10.116.36R, 10.116.46, and
10.117.46 and above, otherwise, the following parameters modified on the controller are
invalid:
1. ROT tool changing acceleration time.
2. Acceleration/deceleration time R(n+3) and R(n+4) of serial PLC axis positioning/
MPG mode.
3. Deceleration time R(n+4) of serial PLC axis speed mode.

Alarm ID SERIALPLCAXIS-004 Alarm title 【Inspection window setting

error】

Description The serial PLC axis position and speed checking window settings are incorrect. Please re-
specify.

Reason The serial PLC axis position and speed check window settings are out of range.
(The number of pulse converted by the position check window according to resolution,
gear ratio, and ballscrew width must fall within the range of 0~1,073,741,824)
(The RPM number converted by the speed check window according to resolution, gear
ratio, and ballscrew width must fall within the range of 0 to 100 RPM)

Solution Set the PLC axis position and speed inspection windows to be within a reasonable range.

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Alarm ID SERIALPLCAXIS-005 Alarm title 【The first phase of homing speed

set is too high】

Description The first phase homing speed of the serial PLC axis is set too high. Please re-specify.

Reason The first phase homing speed of the serial PLC axis is set too high.
(The pulse per second converted by first-phase homing speed according to the resolution,
gear ratio, and ballscrew width, must be fall within 0~6,553,500 pulses per sec.

Solution Lower the first phase of homing speed on the serial PLC axis for it to fall within a
reasonable range to remove the alarm.
Note: This alarm supports only versions 10.116.38M, 10.116.54K, 10.118.0F, 10.118.6 and
before, the later versions do not support driver homing.

Alarm ID SERIALPLCAXIS-006 Alarm title 【The second phase of homing

speed set is too high】

Description The second phase homing speed setting of the serial PLC axis is too large. Please re-
specify.

Reason The second phase homing speed setting of the serial PLC axis is too large.
(The pulse per second of the second phase homing speed depends on the resolution, gear
ratio, and ballscrew width, and must fall within the range of 0~6,553,500.)

Solution Lower the second phase of homing speed on the serial PLC axis to be within a reasonable
range.
Note: This alarm only supports versions 10.116.38M, 10.116.54K, 10.118.0F, and 10.118.6
and before, the later version do not support the driver homing.

Alarm ID SERIALPLCAXIS-007 Alarm title 【The offset of homing is set too

high】

Description The serial PLC axis homing offset setting is too large, please re-specify.

Possible causes The offset of serial PLC axis homing is set out of range.
(The number of pulse converted from the homing offset based on resolution, gear ratio,
and ballscrew width must fall within the range of -1073741823~1073741823 pulse.)

Solution Adjust the offset of serial PLC axis homing for it to fall within a reasonable range.

Alarm ID SERIALPLCAXIS-008 Alarm title 【Absolute motors do not support

incremental homing】

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Description Absolute motor cannot use incremental homing function

Possible causes When using an absolute motor, the incremental homing action is triggered.

Solution 1. When using absolute motors, trigger mechanical origin settings (Rm.6) rather than
the incremental homing (Rm.5, Rm.8).
2. Reset to remove the alarm.

Alarm ID SERIALPLCAXIS-009 Alarm title 【Absolute origin setting is not

completed】

Description Absolute encoder needs to set the origin at first time.

Possible causes Absolute encoder is used, but the machine origin has not been set.

Solution Use R(m).6 to set the mechanical origin, when the origin setting is completed (R(m+1).7
On), the alarm can be removed.

Alarm ID SERIALPLCAXIS-010 Alarm title 【Restart the machine and reset the
origin due to absolute relevant
parameter variations】

Description The user has modified the relevant important parameters which affects the home position
setting. Must reboot controller and driver, and perform the serial PLC axis origin setting.

Possible causes Modify any of the following parameters: position sensor resolution, number of gear on the
side of the ballscrew, and number of gear on the side of the motor.

Solution Reboot the controller and driver.

Alarm ID SERIALPLCAXIS-011 Alarm title 【Driver station numbers do not

exist】

Description There is no driver corresponding to the serial PLC axis station number on the
communication network, and the system enters not ready state.

Possible causes There is no drive on the communication network that corresponds to the serial PLC axis
station number. (Example: set the drive station number to 999)

Solution Set the correct serial PLC axis station number, and reboot the controller and driver.

Serial PLC Axis Alarm – SERIALPLCAXIS – 597

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Alarm ID SERIALPLCAXIS-012 Alarm title 【Exceeding the positive software

stroke limit】

Description The axial mechanical coordinate exceeds the positive software stroke limit.

Possible causes The axial movement exceeds the setting value.

Solution 1. Reset can remove the alarms.

2. Move the axial in negative direction to be out of the software stroke protection
range, and can remove alarm.

Alarm ID SERIALPLCAXIS-013 Alarm title 【Exceeding the negative

software stroke limit】

Description Axial mechanical coordinates exceed the negative software stroke limit.

Possible causes The axial movement exceeds the set value.

Solution 1. Reset to remove the alarm.

2. Move the axial in positive direction to be out of the software stroke protection range
to remove the alarm.

Alarm ID SERIALPLCAXIS-014 Alarm title Drive communication error

Description At least 2 errors listed below occur for over 10ms totally in M3 communication.
1. M3 response packet not received.
2. M3 response packet CRC error.
3. M3 response packet watchdog error.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.
2. The quality of the communication cable is poor, or there is noise interference.
3. M3 response packet watchdog error.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Check whether the machine is properly grounded, and add a terminal resistor to
the communication port of the end drive.
3. Contact Syntec OEM.

Alarm ID SERIALPLCAXIS-015 Alarm title 【Driver parameters writing

failed】

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Description Error occurred while writing the serial PLC axis parameters to the driver.

Possible causes The communication between the controller and the drive is unstable, causing the driver
parameter writing timeout.

Solution After the cause of communication instability is eliminated, reboot the controller and
driver.

Alarm ID SERIALPLCAXIS-016 Alarm title 【The origin index signal could

not be found】

Description When searching for the origin, after leaving the home switch, the motor index signal
cannot be found after moving more than 5 pitches.

Possible causes 1. The index signal cannot be read.

2. The second phase speed setting of the homing is too large.
3. Motor reduction ratio is set too high.
4. The index signal is more than 5 pitches from the origin stroke switch.

Solution 1. Check if the motor index wiring is normal.

2. Reduce the value of the second phase of homing speed setting.
3. Reset to remove the alarm.
Advanced Instructions
1. When homing, the machine will move towards the origin switch with the first phase
speed setting, and stop until it hits the origin switch, then move in the opposite
direction at the second phase homing speed setting.
2. After leaving the origin switch, start looking for the nearest motor index signal.
3. When returning at the second phase speed, with the single feedback of the motor,
the controller calculates the resolution of the encoder per revolution. If the index
signal is not found within 5 turns of the motor, controller issues the alarm
immediately.

Alarm ID SERIALPLCAXIS-017 Alarm title 【Homing zero speed check

failed】

Description Controller will issue this alarm while homing when home switch is encountered but the
motor cannot be completely stopped.

Possible causes 1. Driver gain setting is poor, causing the motor to shake.
2. Resonance occurs when the motor is running.

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Solution 1. Check the driver’s position loop gain and speed loop gain settings.
2. Start the driver resonance frequency suppression function.
3. Reset to remove alarm.
4. If it cannot be solved, please contact the Vendor.
Advanced Instructions
When homing, the machine will move towards the origin switch with the first phase speed
setting, and stops until it hits the origin switch, then move in the opposite direction to
search motor index signal at the second phase homing speed setting.
After hitting the origin switch at the first phase of speed machine starts to decelerate, if
after 0.1 sec from deceleration command is given the machine still cannot decelerate to
smaller than the “zero speed inspection window” speed, this alarm will be issued.

Alarm ID SERIALPLCAXIS-018 Alarm title 【Inseparable from the origin

switch】

Description While homing, after hit the origin switch and return, the system exceed the second phase
protection encoder revolution but still cannot leave the origin switch.

Possible causes Use a multimeter to measure whether the stroke switch is shorted circuit or malfunction.

Solution Resetting can remove the alarms.

Advanced Instructions
When homing, machine will move towards the origin switch with first phase speed until it
hits the origin switch, and then move in the opposite direction at the speed of origin
searching in the second phase.
The controller will calculate the resolution of the encoder per revolution. If the motor
exceeds “the second phase protection encoder revolution but still cannot leave the origin
switch signal, this alarm is issued.

Alarm ID SERIALPLCAXIS-019 Alarm title 【Driver power abnormality

】

Description When the controller sends a motion command, it detects that the power state of the drive
is incorrect (servo is not on or powered off).

Possible causes 1. Drive power supply module voltage abnormal.

2. Drive defect.

Solution 1. Check whether the driver power supply status is abnormal.

2. Check whether the driver power cable is loose or broken.
3. Replace the driver.
4. After the above driver problems are eliminated, reboot controller and driver to
remove the alarm.

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Alarm ID SERIALPLCAXIS-020 Alarm title 【This driver type is not

supported】

Description This drive type is not supported by the serial PLC axis.

Possible causes Serial PLC axis function is supported only by the following driver types.

M2: Yaskawa sigma5, Yaskawa sigma7, Yaskawa sigmaM, * Syntec 2nd generation driver.
M3: Yaskawa sigma5, Yaskawa sigma7S, Yaskawa sigmaM, Syntec driver.

Solution Replace the driver with a supported driver type and reboot the driver and controller to
remove the alarm.

Note: The Syntec 2nd Generation M2 drivers only support the serial PLC axis with version
10.116.54H, 10.116.0E, and above.

Alarm ID SERIALPLCAXIS-021 Alarm title 【Positioning moving distance

exceeds upper limit】

Description The serial PLC axis positioning movement distance exceeds the upper limit.

Possible causes When the moving distance calculated by the current position and the target position is
converted into the pulse wave number, is greater than the upper limit of the moving pulse
wave number 2,147,483,647.
(Avoid to set target position too far, the user misjudge the problem of clockwise and
counterclockwise failure and the inability to positioned to the target position.)
[upper limit of the positioning moving distance calculation method]
Upper limit of moving distance (um) = upper limit of moving pulse number x (number
of gear on the motor side x screw width) / (number of gear on the side of the screw x
position sensor resolution x 4 )
For example: Number of teeth on the motor side = 1, number of gear on the side of the
ballscrew = 1, position sensor resolution = 262,144 (pulse/rev), ballscrew width = 5,000
(um/rev)
The upper limit of the moving distance is 2147483647 x ( 1 x 5000 ) / ( 1 x 262144 x 4 ) =
10239999 (um) =10239.999 (mm).
In other words, if the calculated distance between the current position and the target
position exceeds 10239.999 mm, this alarm will be issued; If it does not exceed 10239.999
mm, it is a reasonable moving distance.

Serial PLC Axis Alarm – SERIALPLCAXIS – 601

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Solution 1. Change the target position to avoid the current position and the target position
exceed the moving distance of upper limit.
2. Adjust the gear number ration between of motor side and ballscrew side, and
reduce the resolution setting on the controller side. i.e. According to the above
setting, the drive electronic gear numerator is 8, the position sensor resolution is
reduced to 32,768, and the upper limit of the moving distance is enlarged to
81919.999mm.
3. Adjust the gear number on motor side, and ballscrew side.
4. Adjust the screw width.
5. Once the above adjustments are made, the alarm can be removed.
6. Reset to remove the alarms.

Alarm ID SERIALPLCAXIS-022 Alarm title 【This driver type does not support
hand wheel function】

Description The MPG function is not available for this drive type.

Possible causes Currently only the following drive types support the MPG function.
M2: Yaskawa sigma5, Yaskawa sigma7, Yaskawa sigmaM, Syntec 2nd generation drive.
M3: Yaskawa sigma5, Yaskawa sigma7S, Yaskawa sigmaM, Syntec drive.

Solution 1. Replace the driver to which supports MPG functions.

2. Switch to other modes other than the MPG mode (i.e. positioning mode, speed
mode) to remove the alarm.
Notes:
• The Syntec M3 drivers, supported version 10.116.38D, 10.116.54B, and 10.116.0A.
• The Syntec 2nd generation M2 drivers, supported versions 10.116.54H and 10.116.0E.

Alarm ID SERIALPLCAXIS-023 Alarm title 【Syntec encoder firmware upgrade

is over, please restart the drive】

Description The Syntec of encoder firmware upgrade is over and the drive needs to be reboot.

Possible causes Perform axial encoder firmware upgrade.

Solution Reboot the controller and driver.

Alarm ID SERIALPLCAXIS-024 Alarm title 【Syntec encoder information

reading timeout】

Description Syntec encoder information reading timeout.

Serial PLC Axis Alarm – SERIALPLCAXIS – 602

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Possible causes 1. The communication between the controller and the drive is abnormal.
2. The driver status is abnormal.

Solution 1. Confirm whetherthe communication cable is loose.

2. Reboot the controller and driver.

Alarm ID SERIALPLCAXIS-025 Alarm title 【Gap control mode

switching failure】

Description Axial switching to gap control mode failed.

Possible causes 1. The axis is not in the positioning mode.

2. The target information is in relative position.

Solution 1. Set the axis to the positioning mode.

2. Set target information to absolute position.

Alarm ID SERIALPLCAXIS-026 Alarm title Poor contact of communication

wire

Description Drive response packet is not received for over 10ms in drive communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.

Solution 1. Check the wiring of the communication cable between the controller and the drive.
2. Contact Syntec OEM.

Alarm ID SERIALPLCAXIS-027 Alarm title The hardware doesn't receive

communication packet

Description Drive response packet is not received for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The drive station number does not correspond to the controller parameters
correctly.
2. The communication cable between the controller and the drive is loose.

Serial PLC Axis Alarm – SERIALPLCAXIS – 603

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Solution 1. Check whether the drive parameter DIP switch setting corresponds to the controller
parameter (Pr21 ~) correctly.
2. Check the wiring of the communication cable between the controller and the drive.
3. Contact Syntec OEM.

Alarm ID SERIALPLCAXIS-028 Alarm title The communication packet is

disturbed by noise

Description Drive response packet is disturbed by noise to generate CRC error for over 10ms in
communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The quality of the communication cable is poor, or there is noise interference.

Solution 1. Check whether the machine is properly grounded.

2. Contact Syntec OEM.

Alarm ID SERIALPLCAXIS-029 Alarm title Driver software misses

communication packet

Description Drive response packet watchdog is wrong for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason Drive response packet watchdog is wrong

Solution Contact Syntec OEM.

11.1 SERIALPLCAXIS-001 ROT/system axis/serial PLC axis driver station

number repetition
Alarm ID SERIALPLCAXIS-001 Alarm title 【ROT/system axis/serial PLC axis
driver station number repetition】

Description The serial PLC axis station number is repeated with other axis station numbers, and the
system enters the not ready state.

Serial PLC Axis Alarm – SERIALPLCAXIS – 604

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Alarm ID SERIALPLCAXIS-001 Alarm title 【ROT/system axis/serial PLC axis

driver station number repetition】

Reason The serial PLC station number setting to repeated with other axis. Please check if the
following axis station number settings are repeated:
1. System axis.
2. Serial PLC axis.
3. ROT axis.
4. ATC axis.
5. Setpoint axis

Solution With correct parameter settings, reboot controller and driver to remove the alarm.

11.2 SERIALPLCAXIS-002 R value registers are located in the system

protection area or cannot be bitwise
Alarm ID SERIALPLCAXIS-002 Alarm title 【R value registers are located in the
system protection area or cannot be
bitwise】

Description The initial register is not set properly and is located in the system protection area or does
not support bit access.

Reason 1. The data base address R(n) or the command status base address R(m) is set in the
CNC system interface area.
2. The command status base address R(m) is set to a register that does not support bit
access.

Solution Specify the initial R register correctly (Set Rm to between R50~R80 or R256~R511.)

11.3 SERIALPLCAXIS-003 Acceleration/deceleration or speed setting error

Alarm ID SERIALPLCAXIS-003 Alarm title 【Acceleration/deceleration or
speed setting error】

Description Acceleration/deceleration or speed set value is out of range.

Serial PLC Axis Alarm – SERIALPLCAXIS – 605

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Reason 1. The acceleration/deceleration time setting is too small, causing the corresponding
acceleration exceed the allowed set value range of the driver.
(The acceleration/deceleration is based on the pulse wave per square sec. of
resolution, gear ratio, and the screw width, if it is the "Yakawa" drive, it must fall
within the range of 1~655,350,000.)
2. The position sensor has a high resolution, causing the corresponding
acceleration exceed the allowed set value range of the driver.
3. The target speed and maximum moving speed are set too large, causing the
corresponding acceleration exceed the allowed set value range of the driver.
4. Acceleration/deceleration time setting, exceeding the range of driver parameter
values.
(If the maximum acceleration is set for the Pn306 of the "SyntecII M2" driver, the
parameter setting range is 0~60,000)

Solution 1. Properly enlarge acceleration/deceleration time to within a reasonable range, can

remove alarm,
2. * When using Yaskawa Sigma M2 series, the problems can be eliminated by
initializing the parameters or setting Pn833 to 1 and reboot controller an driver.
3. Properly reduce the target speed and maximum movement speed to within a
reasonable range to remove the alarm.
4. When using the Syntec 2nd generation M2 drivers, set the acceleration/deceleration
time between 0 and 60,000.
5. Reset to clear the alarms.
Note:
Yaskawa Sigma series M2, Pn833=1 are valid only for version 10.116.36R, 10.116.46, and
10.117.46 and above, otherwise, the following parameters modified on the controller are
invalid:
1. ROT tool changing acceleration time.
2. Acceleration/deceleration time R(n+3) and R(n+4) of serial PLC axis positioning/
MPG mode.
3. Deceleration time R(n+4) of serial PLC axis speed mode.

11.4 SERIALPLCAXIS-004 Inspection window setting error

Alarm ID SERIALPLCAXIS-004 Alarm title 【Inspection window setting
error】

Description The serial PLC axis position and speed checking window settings are incorrect. Please re-
specify.

Reason The serial PLC axis position and speed check window settings are out of range.
(The number of pulse converted by the position check window according to resolution,
gear ratio, and ballscrew width must fall within the range of 0~1,073,741,824)
(The RPM number converted by the speed check window according to resolution, gear
ratio, and ballscrew width must fall within the range of 0 to 100 RPM)

Serial PLC Axis Alarm – SERIALPLCAXIS – 606

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Solution Set the PLC axis position and speed inspection windows to be within a reasonable range.

11.5 SERIALPLCAXIS-005 The first phase of homing speed set is too high
Alarm ID SERIALPLCAXIS-005 Alarm title 【The first phase of homing speed
set is too high】

Description The first phase homing speed of the serial PLC axis is set too high. Please re-specify.

Reason The first phase homing speed of the serial PLC axis is set too high.
(The pulse per second converted by first-phase homing speed according to the resolution,
gear ratio, and ballscrew width, must be fall within 0~6,553,500 pulses per sec.

Solution Lower the first phase of homing speed on the serial PLC axis for it to fall within a
reasonable range to remove the alarm.
Note: This alarm supports only versions 10.116.38M, 10.116.54K, 10.118.0F, 10.118.6 and
before, the later versions do not support driver homing.

11.6 SERIALPLCAXIS-006 The second phase of homing speed set is too

high
Alarm ID SERIALPLCAXIS-006 Alarm title 【The second phase of homing
speed set is too high】

Description The second phase homing speed setting of the serial PLC axis is too large. Please re-
specify.

Reason The second phase homing speed setting of the serial PLC axis is too large.
(The pulse per second of the second phase homing speed depends on the resolution, gear
ratio, and ballscrew width, and must fall within the range of 0~6,553,500.)

Solution Lower the second phase of homing speed on the serial PLC axis to be within a reasonable
range.
Note: This alarm only supports versions 10.116.38M, 10.116.54K, 10.118.0F, and 10.118.6
and before, the later version do not support the driver homing.

Serial PLC Axis Alarm – SERIALPLCAXIS – 607

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11.7 SERIALPLCAXIS-007 The offset of homing is set too high

Alarm ID SERIALPLCAXIS-007 Alarm title 【The offset of homing is set too
high】

Description The serial PLC axis homing offset setting is too large, please re-specify.

Possible causes The offset of serial PLC axis homing is set out of range.
(The number of pulse converted from the homing offset based on resolution, gear ratio,
and ballscrew width must fall within the range of -1073741823~1073741823 pulse.)

Solution Adjust the offset of serial PLC axis homing for it to fall within a reasonable range.

11.8 SERIALPLCAXIS-008 Absolute motors do not support incremental

homing
Alarm ID SERIALPLCAXIS-008 Alarm title 【Absolute motors do not support
incremental homing】

Description Absolute motor cannot use incremental homing function

Possible causes When using an absolute motor, the incremental homing action is triggered.

Solution 1. When using absolute motors, trigger mechanical origin settings (Rm.6) rather than
the incremental homing (Rm.5, Rm.8).
2. Reset to remove the alarm.

11.9 SERIALPLCAXIS-009 Absolute origin setting is not completed

Alarm ID SERIALPLCAXIS-009 Alarm title 【Absolute origin setting is not
completed】

Description Absolute encoder needs to set the origin at first time.

Possible causes Absolute encoder is used, but the machine origin has not been set.

Solution Use R(m).6 to set the mechanical origin, when the origin setting is completed (R(m+1).7
On), the alarm can be removed.

Serial PLC Axis Alarm – SERIALPLCAXIS – 608

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11.10 SERIALPLCAXIS-010 Restart the machine and reset the origin due
to absolute relevant parameter variations
Alarm ID SERIALPLCAXIS-010 Alarm title 【Restart the machine and reset the
origin due to absolute relevant
parameter variations】

Description The user has modified the relevant important parameters which affects the home position
setting. Must reboot controller and driver, and perform the serial PLC axis origin setting.

Possible causes Modify any of the following parameters: position sensor resolution, number of gear on the
side of the ballscrew, and number of gear on the side of the motor.

Solution Reboot the controller and driver.

11.11 SERIALPLCAXIS-011 Driver station numbers do not exist

Alarm ID SERIALPLCAXIS-011 Alarm title 【Driver station numbers do not
exist】

Description There is no driver corresponding to the serial PLC axis station number on the
communication network, and the system enters not ready state.

Possible causes There is no drive on the communication network that corresponds to the serial PLC axis
station number. (Example: set the drive station number to 999)

Solution Set the correct serial PLC axis station number, and reboot the controller and driver.

11.12 SERIALPLCAXIS-012 Exceeding the positive software stroke limit

Alarm ID SERIALPLCAXIS-012 Alarm title 【Exceeding the positive software
stroke limit】

Description The axial mechanical coordinate exceeds the positive software stroke limit.

Possible causes The axial movement exceeds the setting value.

Solution 1. Reset can remove the alarms.

2. Move the axial in negative direction to be out of the software stroke protection
range, and can remove alarm.

Serial PLC Axis Alarm – SERIALPLCAXIS – 609

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11.13 SERIALPLCAXIS-013 Exceeding the negative software stroke limit

Alarm ID SERIALPLCAXIS-013 Alarm title 【Exceeding the negative
software stroke limit】

Description Axial mechanical coordinates exceed the negative software stroke limit.

Possible causes The axial movement exceeds the set value.

Solution 1. Reset to remove the alarm.

2. Move the axial in positive direction to be out of the software stroke protection range
to remove the alarm.

11.14 SERIALPLCAXIS-014 Drive communication error

Alarm ID SERIALPLCAXIS-014 Alarm title Drive communication error

Description At least 2 errors listed below occur for over 10ms totally in M3 communication.
1. M3 response packet not received.
2. M3 response packet CRC error.
3. M3 response packet watchdog error.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.
2. The quality of the communication cable is poor, or there is noise interference.
3. M3 response packet watchdog error.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Check whether the machine is properly grounded, and add a terminal resistor to
the communication port of the end drive.
3. Contact Syntec OEM.

11.15 SERIALPLCAXIS-015 Driver parameters writing failed

Alarm ID SERIALPLCAXIS-015 Alarm title 【Driver parameters writing
failed】

Description Error occurred while writing the serial PLC axis parameters to the driver.

Serial PLC Axis Alarm – SERIALPLCAXIS – 610

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Possible causes The communication between the controller and the drive is unstable, causing the driver
parameter writing timeout.

Solution After the cause of communication instability is eliminated, reboot the controller and
driver.

11.16 SERIALPLCAXIS-016 The origin index signal could not be found

Alarm ID SERIALPLCAXIS-016 Alarm title 【The origin index signal could
not be found】

Description When searching for the origin, after leaving the home switch, the motor index signal
cannot be found after moving more than 5 pitches.

Possible causes 1. The index signal cannot be read.

2. The second phase speed setting of the homing is too large.
3. Motor reduction ratio is set too high.
4. The index signal is more than 5 pitches from the origin stroke switch.

Solution 1. Check if the motor index wiring is normal.

2. Reduce the value of the second phase of homing speed setting.
3. Reset to remove the alarm.
Advanced Instructions
1. When homing, the machine will move towards the origin switch with the first phase
speed setting, and stop until it hits the origin switch, then move in the opposite
direction at the second phase homing speed setting.
2. After leaving the origin switch, start looking for the nearest motor index signal.
3. When returning at the second phase speed, with the single feedback of the motor,
the controller calculates the resolution of the encoder per revolution. If the index
signal is not found within 5 turns of the motor, controller issues the alarm
immediately.

11.17 SERIALPLCAXIS-017 Homing zero speed check failed

Alarm ID SERIALPLCAXIS-017 Alarm title 【Homing zero speed check
failed】

Description Controller will issue this alarm while homing when home switch is encountered but the
motor cannot be completely stopped.

Possible causes 1. Driver gain setting is poor, causing the motor to shake.
2. Resonance occurs when the motor is running.

Serial PLC Axis Alarm – SERIALPLCAXIS – 611

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Solution 1. Check the driver’s position loop gain and speed loop gain settings.
2. Start the driver resonance frequency suppression function.
3. Reset to remove alarm.
4. If it cannot be solved, please contact the Vendor.
Advanced Instructions
When homing, the machine will move towards the origin switch with the first phase speed
setting, and stops until it hits the origin switch, then move in the opposite direction to
search motor index signal at the second phase homing speed setting.
After hitting the origin switch at the first phase of speed machine starts to decelerate, if
after 0.1 sec from deceleration command is given the machine still cannot decelerate to
smaller than the “zero speed inspection window” speed, this alarm will be issued.

11.18 SERIALPLCAXIS-018 Inseparable from the origin switch

Alarm ID SERIALPLCAXIS-018 Alarm title 【Inseparable from the origin
switch】

Description While homing, after hit the origin switch and return, the system exceed the second phase
protection encoder revolution but still cannot leave the origin switch.

Possible causes Use a multimeter to measure whether the stroke switch is shorted circuit or malfunction.

Solution Resetting can remove the alarms.

Advanced Instructions
When homing, machine will move towards the origin switch with first phase speed until it
hits the origin switch, and then move in the opposite direction at the speed of origin
searching in the second phase.
The controller will calculate the resolution of the encoder per revolution. If the motor
exceeds “the second phase protection encoder revolution but still cannot leave the origin
switch signal, this alarm is issued.

11.19 SERIALPLCAXIS-019 Driver power abnormality

Alarm ID SERIALPLCAXIS-019 Alarm title 【Driver power abnormality
】

Description When the controller sends a motion command, it detects that the power state of the drive
is incorrect (servo is not on or powered off).

Possible causes 1. Drive power supply module voltage abnormal.

2. Drive defect.

Serial PLC Axis Alarm – SERIALPLCAXIS – 612

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Solution 1. Check whether the driver power supply status is abnormal.

2. Check whether the driver power cable is loose or broken.
3. Replace the driver.
4. After the above driver problems are eliminated, reboot controller and driver to
remove the alarm.

11.20 SERIALPLCAXIS-020 This driver type is not supported

Alarm ID SERIALPLCAXIS-020 Alarm title 【This driver type is not
supported】

Description This drive type is not supported by the serial PLC axis.

Possible causes Serial PLC axis function is supported only by the following driver types.

M2: Yaskawa sigma5, Yaskawa sigma7, Yaskawa sigmaM, * Syntec 2nd generation driver.
M3: Yaskawa sigma5, Yaskawa sigma7S, Yaskawa sigmaM, Syntec driver.

Solution Replace the driver with a supported driver type and reboot the driver and controller to
remove the alarm.

Note: The Syntec 2nd Generation M2 drivers only support the serial PLC axis with version
10.116.54H, 10.116.0E, and above.

11.21 SERIALPLCAXIS-021 Positioning moving distance exceeds upper

limit
Alarm ID SERIALPLCAXIS-021 Alarm title 【Positioning moving distance
exceeds upper limit】

Description The serial PLC axis positioning movement distance exceeds the upper limit.

Serial PLC Axis Alarm – SERIALPLCAXIS – 613

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Possible causes When the moving distance calculated by the current position and the target position is
converted into the pulse wave number, is greater than the upper limit of the moving pulse
wave number 2,147,483,647.
(Avoid to set target position too far, the user misjudge the problem of clockwise and
counterclockwise failure and the inability to positioned to the target position.)
[upper limit of the positioning moving distance calculation method]
Upper limit of moving distance (um) = upper limit of moving pulse number x (number
of gear on the motor side x screw width) / (number of gear on the side of the screw x
position sensor resolution x 4 )
For example: Number of teeth on the motor side = 1, number of gear on the side of the
ballscrew = 1, position sensor resolution = 262,144 (pulse/rev), ballscrew width = 5,000
(um/rev)
The upper limit of the moving distance is 2147483647 x ( 1 x 5000 ) / ( 1 x 262144 x 4 ) =
10239999 (um) =10239.999 (mm).
In other words, if the calculated distance between the current position and the target
position exceeds 10239.999 mm, this alarm will be issued; If it does not exceed 10239.999
mm, it is a reasonable moving distance.

Solution 1. Change the target position to avoid the current position and the target position
exceed the moving distance of upper limit.
2. Adjust the gear number ration between of motor side and ballscrew side, and
reduce the resolution setting on the controller side. i.e. According to the above
setting, the drive electronic gear numerator is 8, the position sensor resolution is
reduced to 32,768, and the upper limit of the moving distance is enlarged to
81919.999mm.
3. Adjust the gear number on motor side, and ballscrew side.
4. Adjust the screw width.
5. Once the above adjustments are made, the alarm can be removed.
6. Reset to remove the alarms.

11.22 SERIALPLCAXIS-022 This driver type does not support hand wheel
function
Alarm ID SERIALPLCAXIS-022 Alarm title 【This driver type does not support
hand wheel function】

Description The MPG function is not available for this drive type.

Possible causes Currently only the following drive types support the MPG function.
M2: Yaskawa sigma5, Yaskawa sigma7, Yaskawa sigmaM, Syntec 2nd generation drive.
M3: Yaskawa sigma5, Yaskawa sigma7S, Yaskawa sigmaM, Syntec drive.

Serial PLC Axis Alarm – SERIALPLCAXIS – 614

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Solution 1. Replace the driver to which supports MPG functions.

2. Switch to other modes other than the MPG mode (i.e. positioning mode, speed
mode) to remove the alarm.
Notes:
• The Syntec M3 drivers, supported version 10.116.38D, 10.116.54B, and 10.116.0A.
• The Syntec 2nd generation M2 drivers, supported versions 10.116.54H and 10.116.0E.

11.23 SERIALPLCAXIS-023 Syntec encoder firmware upgrade is over,

please restart the drive
Alarm ID SERIALPLCAXIS-023 Alarm title 【Syntec encoder firmware upgrade
is over, please restart the drive】

Description The Syntec of encoder firmware upgrade is over and the drive needs to be reboot.

Possible causes Perform axial encoder firmware upgrade.

Solution Reboot the controller and driver.

11.24 SERIALPLCAXIS-024 Syntec encoder information reading timeout

Alarm ID SERIALPLCAXIS-024 Alarm title 【Syntec encoder information
reading timeout】

Description Syntec encoder information reading timeout.

Possible causes 1. The communication between the controller and the drive is abnormal.
2. The driver status is abnormal.

Solution 1. Confirm whetherthe communication cable is loose.

2. Reboot the controller and driver.

11.25 SERIALPLCAXIS-025 Cruise mode switching failure

Alarm ID SERIALPLCAXIS-025 Alarm title 【Gap control mode
switching failure】

Description Axial switching to gap control mode failed.

Serial PLC Axis Alarm – SERIALPLCAXIS – 615

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Possible causes 1. The axis is not in the positioning mode.

2. The target information is in relative position.

Solution 1. Set the axis to the positioning mode.

2. Set target information to absolute position.

11.26 SERIALPLCAXIS-026 Poor contact of communication wire

Alarm ID SERIALPLCAXIS-026 Alarm title Poor contact of communication
wire

Description Drive response packet is not received for over 10ms in drive communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.

Solution 1. Check the wiring of the communication cable between the controller and the drive.
2. Contact Syntec OEM.

11.27 SERIALPLCAXIS-027 The hardware doesn't receive communication

packet
Alarm ID SERIALPLCAXIS-027 Alarm title The hardware doesn't receive
communication packet

Description Drive response packet is not received for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The drive station number does not correspond to the controller parameters
correctly.
2. The communication cable between the controller and the drive is loose.

Solution 1. Check whether the drive parameter DIP switch setting corresponds to the controller
parameter (Pr21 ~) correctly.
2. Check the wiring of the communication cable between the controller and the drive.
3. Contact Syntec OEM.

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11.28 SERIALPLCAXIS-028 The communication packet is disturbed by

noise
Alarm ID SERIALPLCAXIS-028 Alarm title The communication packet is
disturbed by noise

Description Drive response packet is disturbed by noise to generate CRC error for over 10ms in
communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The quality of the communication cable is poor, or there is noise interference.

Solution 1. Check whether the machine is properly grounded.

2. Contact Syntec OEM.

11.29 SERIALPLCAXIS-029 Driver software misses communication packet

Alarm ID SERIALPLCAXIS-029 Alarm title Driver software misses
communication packet

Description Drive response packet watchdog is wrong for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason Drive response packet watchdog is wrong

Solution Contact Syntec OEM.

Serial PLC Axis Alarm – SERIALPLCAXIS – 617

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12 SRI Alarm -SRI

Alarm ID SRI-001 Alarm Title 【Scan time setting is too short】

Description The actual scan time of the controller exceeds the set scan time.

Possible Reason The insufficient performance of the system, the number of scan points is too large and
the set scan time is too short.

Solution Enlarge the scan time.

Alarm ID SRI-002 Alarm Title 【Communication Timeout】

Description The device has no response.

Possible Reason There is a problem with the wiring or the device hardware.

Solution Check whether the hardware setting and wiring connection is accurate.

Alarm ID SRI-003 Alarm Title 【Package CRC error】

Description The CRC error has exceeded a certain number of times.

Possible Reason The hardware is not properly connected or the cable is defective

Solution Check whether the hardware is properly set up and connected, especially the wires.

Alarm ID SRI-004 Alarm Title 【Module station number or sortingdoes not match
the parameters】

Description When the parameter setting is different from the actual installation configuration.

Possible Reason The external device station number or module sequence has been changed.

Solution Please reset the system parameters.

Alarm ID SRI-005 Alarm Title 【Firmware update failure】

Description An error occurred during the firmware update process.

SRI Alarm -SRI – 618

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Alarm ID SRI-005 Alarm Title 【Firmware update failure】

Possible Reason 1. An error occurred in the communication during the update process.
2. The module is powered abnormally during the update process.
3. The update file is broken.
4. FC-IO module malfunction.

Solution 1. Check if the hardware is properly set up and connected, especially the wire, and
re-update the firmware.
2. Check if the module power is supplied properly and re-update the firmware.
3. If the firmware update continues to fail, please contact Syntec for solution.

Alarm ID SRI-006 Alarm Title 【Module is in copying mode】

Description The module is detected in the copying mode when it is turned on.

Possible Reason The firmware has failed to copy, causing the module to stay in the copying mode.

Solution Please update the firmware.

Alarm ID SRI-007 Alarm Title 【Module communication

abnormal】

Description An error code occurred when the module is communicating.

Possible Reason The module can not normally communicate.

Solution 1. Power off and Reboot.

2. Update the firmware version.
3. This alarm appears after system running for a period of time, indicating that it
may be noise interference. Please check whether surrounding has interference
source, whether the equipment and wire anti-noise treatment is enough.

Alarm ID SRI-008 Alarm Title 【Module hardware configuration error】

Description Module initialization failed.

Possible Reason The HW-ID interpretation of this module is incorrect.

Solution Return to Syntec for repair.

SRI Alarm -SRI – 619

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Alarm ID SRI-009 Alarm Title 【The firmware update is

successful,
Please power off and reboot】

Description After the firmware update is successful, the system to be powered off and rebooted.

Possible Reason After the firmware update is successful, he system to be powered off and rebooted.

Solution Power off and reboot the controller and SRI module.

12.1 SRI-001 Scan time setting is too short

Alarm ID SRI-001 Alarm Title 【Scan time setting is too short】

Description The actual scan time of the controller exceeds the set scan time.

Possible Reason The insufficient performance of the system, the number of scan points is too large and
the set scan time is too short.

Solution Enlarge the scan time.

12.2 SRI-002 Communication Timeout

Alarm ID SRI-002 Alarm Title 【Communication Timeout】

Description The device has no response.

Possible Reason There is a problem with the wiring or the device hardware.

Solution Check whether the hardware setting and wiring connection is accurate.

12.3 SRI-003 Package CRC error

Alarm ID SRI-003 Alarm Title 【Package CRC error】

Description The CRC error has exceeded a certain number of times.

Possible Reason The hardware is not properly connected or the cable is defective

SRI Alarm -SRI – 620

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Alarm ID SRI-003 Alarm Title 【Package CRC error】

Solution Check whether the hardware is properly set up and connected, especially the wires.

12.4 SRI-004 Module station number or sortingdoes not match the

parameters
Alarm ID SRI-004 Alarm Title 【Module station number or sortingdoes not match
the parameters】

Description When the parameter setting is different from the actual installation configuration.

Possible Reason The external device station number or module sequence has been changed.

Solution Please reset the system parameters.

12.5 SRI-005 Firmware update failure

Alarm ID SRI-005 Alarm Title 【Firmware update failure】

Description An error occurred during the firmware update process.

Possible Reason 1. An error occurred in the communication during the update process.
2. The module is powered abnormally during the update process.
3. The update file is broken.
4. FC-IO module malfunction.

Solution 1. Check if the hardware is properly set up and connected, especially the wire, and
re-update the firmware.
2. Check if the module power is supplied properly and re-update the firmware.
3. If the firmware update continues to fail, please contact Syntec for solution.

12.6 SRI-006 Module is in copying mode

Alarm ID SRI-006 Alarm Title 【Module is in copying mode】

Description The module is detected in the copying mode when it is turned on.

Possible Reason The firmware has failed to copy, causing the module to stay in the copying mode.

SRI Alarm -SRI – 621

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Alarm ID SRI-006 Alarm Title 【Module is in copying mode】

Solution Please update the firmware.

12.7 SRI-007 Module communication abnormal

Alarm ID SRI-007 Alarm Title 【Module communication
abnormal】

Description An error code occurred when the module is communicating.

Possible Reason The module can not normally communicate.

Solution 1. Power off and Reboot.

2. Update the firmware version.
3. This alarm appears after system running for a period of time, indicating that it
may be noise interference. Please check whether surrounding has interference
source, whether the equipment and wire anti-noise treatment is enough.

12.8 SRI-008 Module hardware configuration error

Alarm ID SRI-008 Alarm Title 【Module hardware configuration error】

Description Module initialization failed.

Possible Reason The HW-ID interpretation of this module is incorrect.

Solution Return to Syntec for repair.

12.9 SRI-009 The firmware update is successful, Please power off

and reboot
Alarm ID SRI-009 Alarm Title 【The firmware update is
successful,
Please power off and reboot】

Description After the firmware update is successful, the system to be powered off and rebooted.

Possible Reason After the firmware update is successful, he system to be powered off and rebooted.

SRI Alarm -SRI – 622

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Alarm ID SRI-009 Alarm Title 【The firmware update is

successful,
Please power off and reboot】

Solution Power off and reboot the controller and SRI module.

SRI Alarm -SRI – 623

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13 MACRO Alarm - MACRO

Mill

001 The lowest point in PROFILE is lower than the platform.

002 The amount of feed each time of the vertical axis or extension axis is less than or equal to
0.

003 The maximum arc chord length is less than or equal to 0.

004 The maximum arc radius is less than or equal to 0.

005 The specified PROFILE path is incorrect.

006 The designation of G02 or G03 in PROFILE is incorrect.

007 The minimum arc radius is less than or equal to 0.

011 The feed plane R of the drilling (boring) cycle is lower than the plane of the hole bottom.

012 The drilling (boring) cycle does not specify the depth of the hole to be drilled (bored).

013 The peck drilling cycle does not specify feed amount Q.

015 The Hole number for multi-holes drilling should not be zero.

016 Fast drilling G81 lifting rate F2 argument must be integer.

017 In G41/G42 mode, G12.1 cannot be activated.

018 In G96 mode, G12.1 cannot be activated.

019 G12.1 axis does not exist.

020 Under G41/G42 mode, G12.1 cannot end.

031 XY plane feed depth is too small.

032 Z feed depth is too small.

MACRO Alarm - MACRO – 624

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Mill

040 The machining direction is not specified.

041 The tool diameter is too large, exceed the workpiece.

042 The fillet radius is smaller than that of the tool or too large to fit into the corner.

051 The X axis step value exceeds the limit value.

052 The Y axis step value exceeds the limit value.

053 The Z axis step value exceeds the limit value.

054 X axis length is less than 0.

055 Y axis width is less than 0.

056 The maximum depth of axis Z is less than 0.

057 The X axis starting hole of the matrix hole must not be less than or equal to 0.

058 The Y axis starting hole of the matrix hole must not be less than or equal to 0.

059 The number of auto-compensation holes of the matrix hole must not be less than or equal
to 0.

405 Use a custom pause point retreat program for non-conventional mills.

406 G53.6 needs to be enabled in G40 mode.

407 The selected tool number of G53.6 cannot be 0.

408 Tool alignment is invalid or failed.

499 Using G84.48 in the wrong time

500 Tapping retract argument error

MACRO Alarm - MACRO – 625

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Lathe

001 The first block has no net movement on the Z-axis.

002 Turning path X, Z axis allow only unidirectional increase or decrease.

003 The first single segment has no net movement on the X-axis.

004 The Z axis of the turning path allows only unidirectional increase or decrease.

005 The starting point of turning is below the path.

006 Tool numbers are allowed only to be in four digits.

011 The feed plane R of the drilling (boring) cycle is lower than the plane of the hole bottom.

012 The drilling (boring) cycle does not specify the plane of the hole bottom.

013 The peck drilling cycle does not specify feed amount Q.

014 In G41/G42 mode, G12.1 cannot be started.

015 In G96 mode, G12.1 cannot be activated.

016 The G12.1 axis does not exist.

017 Under G41/G42 mode, G12.1 cannot end.

018 G73/G74 H value input error.

019 The thread feed has no specified length or height.

020 The chamfer length of thread feed/retraction exceeds the total movement on the Z axis.

021 The thread feed position along the X axis is higher than the starting point.

022 Z and X half-axis lengths of elliptical interpolation are not input, less than, or equal to zero.

023 The starting and end point distance of ellipse interpolation is greater than the elliptic
major axis length.

MACRO Alarm - MACRO – 626

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Lathe

024 The focal length of parabolic interpolation is not input, less than, or equal to zero.

025 The starting and end point connecting line of parabolic interpolation is parallel to the
symmetry axis.

026 The starting and end points of ellipse and parabolic interpolation with Z coordinates
cannot be the same point.

027 The parabola end point is not on the parabola.

028 pecking type turning escape direction conflict.

Common

300 Auto mid-point function starting point error.

301 Auto mid-point function length or safety distance input error.

302 Auto mid-point function width or safe distance input error.

303 Auto mid-point function safety height input error.

304 Auto mid-point function speed input error.

305 Auto mid-point function safety distance input error.

306 Auto mid-point function length or width input error.

307 An error occurred during auto mid-point process.

320 Input error in the distance between the spindle and the tool set probe.

321 Input error in estimated tool length.

322 Input error in the distance between the spindle and the tool set probe or in estimated tool
length.

323 The error in the first/second detection exceeds the allowable range.

MACRO Alarm - MACRO – 627

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Common

324 Error occurred in tool measurement.

330 Z axis lowest point error alarm.

331 Tool measuring error alarm.

332 The error in the second/third detection exceeds the set range, or tool probe signal
abnormal.

333 The Z direction starting point error alarm.

334 G37.3 compensation tool number not set.

335 The measuring position setting is wrong and the measuring signal of tool length has been
triggered.

336 The measuring position setting is wrong and the measuring signal of tool length is not
triggered.

401 Wrong input in workpiece coordinate system settings.

402 Wrong input in tool settings.

403 Wrong input in tool setting mode.

404 Use error reference point settings.

411 Command format error.

412 The argument setting exceeds the range.

451 The spindle tool number is different from the tool breakpoint tool number.

452 Tool retraction function only supports X/Y/Z one axis retraction or retract along tool
vector.

453 Breakpoint return program does not support G91 mode.

454 Tool retraction function only supports retraction distance R greater than 0.

MACRO Alarm - MACRO – 628

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Alarm ID MAR-408 Alarm Title 【Tool alignment is invalid or failed.

】

Description Tool alignment is invalid or failed because system is unable to calculate alignment
angle.

Reason When system is unable to calculate alignment angle, COR alarms couldn't be normally
triggered
because there is no tilted working plane command preceding tool alignment command.
Note: tilted working plane command includes G68.2, G68.3, ...
Note: tool alignment command includes G53.1, G53.3, G53.6, ...

Solution Use tilted working plane command before tool alignment command so that COR alarms
can be triggered normally.
Then troubleshoot according to the COR alarm.

13.1 Macro alarm - MACRO - Common

Alarm ID MACRO-7xx Alarm title 【Txx tool life has expired】

Description 1. Suitable for milling machines and lathes

2. Among them, the "xx" displayed in MACRO-7xx and Txx is the tool number of the
corresponding life
3. Inform the user that the usage of the tool has expired the set value, please check
or replace the tool

Possible reason 1. The tool life management has been turned on, the used tool life has expired, and
the group tool cannot be found

Method of 1. Enter the tool life management page and reset the current life of the tool life
exclusion management to zero
2. Or enter the tool life management page to make the "current life < maximum life"
condition of the tool established

Alarm ID MACRO-797 Alarm title 【The life of multiple tools has expired,
please go to the tool management
function to check】

Description 1. Suitable for milling machines and lathes

2. The life of many tools has expired, and none of the group tools can be found

MACRO Alarm - MACRO – 629

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Alarm ID MACRO-797 Alarm title 【The life of multiple tools has expired,
please go to the tool management
function to check】

Possible reason 1. The tool life management has been turned on, the life of multiple tools used has
expired, and the group tool cannot be found

Method of 1. Enter the tool life management page and reset the current life of the tool life
exclusion management to zero
2. Or enter the tool life management page to make the "current life < maximum life"
condition of the tool established

13.1.1 MACRO-701~796 Txx tool life has expired

Alarm ID MACRO-7xx Alarm title 【Txx tool life has expired】

Description 1. Suitable for milling machines and lathes

2. Among them, the "xx" displayed in MACRO-7xx and Txx is the tool number of the
corresponding life
3. Inform the user that the usage of the tool has expired the set value, please check
or replace the tool

Possible reason 1. The tool life management has been turned on, the used tool life has expired, and
the group tool cannot be found

Method of 1. Enter the tool life management page and reset the current life of the tool life
exclusion management to zero
2. Or enter the tool life management page to make the "current life < maximum life"
condition of the tool established

13.1.2 MACRO-797 The life of multiple tools has expired, please go to the tool
management function to check
Alarm ID MACRO-797 Alarm title 【The life of multiple tools has expired,
please go to the tool management
function to check】

Description 1. Suitable for milling machines and lathes

2. The life of many tools has expired, and none of the group tools can be found

Possible reason 1. The tool life management has been turned on, the life of multiple tools used has
expired, and the group tool cannot be found

MACRO Alarm - MACRO – 630

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Alarm ID MACRO-797 Alarm title 【The life of multiple tools has expired,
please go to the tool management
function to check】

Method of 1. Enter the tool life management page and reset the current life of the tool life
exclusion management to zero
2. Or enter the tool life management page to make the "current life < maximum life"
condition of the tool established

13.2 Macro Alarm - MACRO - Grinder

13.2.1 Precautions
1. The ID attached to the MSG warning can be found in the alarm manual for the corresponding ID exclusion
method. For example, pop out MSG 10115 to query the alarm manual AlarmID 10115.

Alarm ID MACRO-10001 Alarm title 【File Operation Error】

Description An error occurred while operating the file.

Possible reason 1. G302 is not executed before G303 is executed.

2. When using G302 to call the grinding wheel data, the grinding wheel with the specified
number does not exist.
3. The grinding wheel characteristics and dressing condition files do not exist.
4. The grinding wheel list file does not exist.

Method of 1. Check whether G302 is executed before the program executes G303.
exclusion
2. Build the tool.
3. Delete the existing grinding wheel data and add new data.

Alarm ID MACRO-10002 Alarm title 【Grinding Wheel Tool Number

Setting Error】

Description The tool number of the grinding wheel is set incorrectly.

Possible reason 1. The tool number format of the program is wrong.

2. The tool number exceeds the set range of 1~15.

MACRO Alarm - MACRO – 631

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Alarm ID MACRO-10002 Alarm title 【Grinding Wheel Tool Number

Setting Error】

Method of 1. Refer to the instruction of the T code to confirm whether the format of the tool
exclusion number is two digits, for example, the first tool is 01, the third tool is 03, and the twelfth
tool is 12.
2. Re-set the tool number value to be in the range of 1~15.

Alarm ID MACRO-10003 Alarm title 【Grinding Wheel Cutting Edge Setting

Error】

Description The cutting edge of the grinding wheel is set incorrectly.

Possible reason 1. The format of the cutting edge number of the program is wrong.
2. The cutting edge number exceeds the range of 1~6.

Method of 1. Refer to the instruction of the T code to confirm whether the format of the cutting
exclusion edge number is two digits, for example, cutting edge one is 01, cutting edge three is 03.
2. Re-set the cutting edge number to be in the range of 1~6.

Alarm ID MACRO-10004 Alarm title 【The Number of Pieces of Grinding

Wheel Compensation is Incorrectly
Set】

Description The number of pieces of grinding wheel compensation is incorrectly set.

Possible reason The number of pieces of grinding wheel wearing is set to less than 0。

Method of Reset the grinding wheel compensation piece counting to an integer greater than or equal
exclusion to 0.

Alarm ID MACRO-10005 Alarm title 【The Wheel Rotation Function is

Set Incorrectly】

Description When performing sand dressing or grinding wheel call, the setting of the grinding wheel
rotation function condition is incorrect.

Possible reason 1. The grinding wheel speed unit exceeds the range of 0~1.
2. The wheel speed is not set.

MACRO Alarm - MACRO – 632

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Alarm ID MACRO-10005 Alarm title 【The Wheel Rotation Function is

Set Incorrectly】

Method of 1. Check if the wheel speed unit is 0 (M/S) or 1 (RPM).

exclusion
2. Set the wheel speed.

Alarm ID MACRO-10206 Alarm 標題 【超細磨每次進給量設定錯誤】

說明 超細磨每次進給量(U2)設定有誤。

可能原因 1.執行G201/G205/G206/G207/G208/G211/G212 時有設定細磨每次進給量且參數Pr4003(開啟檢

查刀具最大進給深度狀態)設定為1或2。
2.執行G201/G205/G206/G207/G208/G211/G212 時未設定細磨每次進給量(U2)數值。
3.執行G201/G205/G206/G207/G208/G211/G212 時超細磨每次進給量(U2)大於超細研磨量(U1)。

排除方法 1.修改細磨每次進給量；或修改磨削進給上限；或參閱磨床專用參數手冊，將參數Pr4003設
定為0。
2.重新設定超細磨每次進給量(U2)引數欄位。
3.確認超細磨每次進給量(U2)是否小於超細研磨量(U1)。

Alarm ID MACRO-10207 Alarm 標題 【超細磨進給速度未設定】

說明 細磨進給速度未設定。

可能原因 1.執行G201 指令時，未設定超細磨進給速度(U3)數值。

2.執行G202/G203/G209/G210 指令時，未設定超細磨進給速度(U2)數值。

排除方法 1.重新設定G201 超細磨進給速度(U3)引數欄位。

2.重新設定G202/G203/G209/G210 超細磨進給速度(U2)引數欄位。

Alarm ID MACRO-10008 Alarm title 【Incorrect Setting of Each Feed for

Coarse Grinding】

Description The setting of each feed (D) for coarse grinding is incorrect.

Possible reason 1. When G201/G205/G207 is executed, the coarse grinding feed amount is set and the
parameter Pr4003 (open check tool maximum feed depth state) is set to 1 or 2.
2. When G201/G205/G207 is executed, the value of each coarse grinding feed (D) is not set.
3. When G201/G205/G207 is executed, the coarse grinding feed amount (D) per time is
larger than the coarse grinding amount (A).

MACRO Alarm - MACRO – 633

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Alarm ID MACRO-10008 Alarm title 【Incorrect Setting of Each Feed for

Coarse Grinding】

Method of 1. Modify the coarse grinding feed per time; or modify the grinding feed upper limit; or
exclusion refer to the Special Parameter Manual of the Grinding Machine, and set the parameter
Pr4003 to 0.
2. Reset the coarse grinding feed (D) argument field.
3. Check whether the coarse grinding amount (D) is smaller than the coarse grinding
amount (A).

Alarm ID MACRO-10009 Alarm title 【Incorrect Setting of Each Feed for

Middle Grinding】

Description The setting of each feed (E) of the middle grinding is incorrect.

Possible reason 1. When G201/G205/G207 is executed, the middle grinding feed amount is set and the
parameter Pr4003 (open check tool maximum feed depth state) is set to 1 or 2.
2. When G201/G205/G207 is executed, the value of each middle grinding feed (D) is not set.
3. When G201/G205/G207 is executed, the middle grinding feed amount (D) per time is
larger than the coarse grinding amount (A).

Method of 1. Modify the middle grinding feed per time; or modify the grinding feed upper limit; or
exclusion refer to the Special Parameter Manual of the Grinding Machine, and set the parameter
Pr4003 to 0.
2. Reset the middle grinding feed (D) argument field.
3. Check whether the coarse grinding amount (D) is smaller than the middle grinding
amount (A).

Alarm ID MACRO-10010 Alarm title 【Incorrect Setting of Each Feed for

Fine Grinding】

Description The setting of each feed (E) of the fine grinding is incorrect.

Possible reason 1. When G201/G205/G207 is executed, the fine grinding feed amount is set and the
parameter Pr4003 (open check tool maximum feed depth state) is set to 1 or 2.
2. When G201/G205/G207 is executed, the value of each fine grinding feed (D) is not set.
3. When G201/G205/G207 is executed, the fine grinding feed amount (D) per time is larger
than the coarse grinding amount (A).

MACRO Alarm - MACRO – 634

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Alarm ID MACRO-10010 Alarm title 【Incorrect Setting of Each Feed for

Fine Grinding】

Method of 1. Modify the fine grinding feed per time; or modify the grinding feed upper limit; or refer
exclusion to the Special Parameter Manual of the Grinding Machine, and set the parameter Pr4003
to 0.
2. Reset the fine grinding feed (D) argument field.
3. Check whether the coarse grinding amount (D) is smaller than the fine grinding
amount (A).

Alarm ID MACRO-10011 Alarm title 【Coarse Grinding Feed Rate is Not

Set】

Description The coarse grinding feed rate is not set.

Possible reason 1. When the G201 command is executed, the coarse grinding feed rate(I) value is not set.
2. When G202/G203/G206/G208/G209 commands are executed, the coarse grinding feed
rate(D) value is not set.

Method of 1. Reset the parameter field of G201 coarse grinding feed rate(I).
exclusion
2. Reset the parameter field of G202/G203/G206/G208/G209 coarse grinding feed rate(D).

Alarm ID MACRO-10012 Alarm title 【Middle Grinding Feed Rate is Not

Set】

Description The middle grinding feed rate is not set.

Possible reason 1. When the G201 command is executed, the middle grinding feed rate(P) value is not
set.
2. When G202/G203/G206/G208/G209 commands are executed, the middle grinding feed
rate(E) value is not set.

Method of 1. Reset the parameter field of G201 middle grinding feed rate(I).
exclusion
2. Reset the parameter field of G202/G203/G206/G208/G209 middle grinding feed
rate(D).

Alarm ID MACRO-10013 Alarm title 【Fine Grinding Feed Rate is Not

Set】

Description The fine grinding feed rate is not set.

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Alarm ID MACRO-10013 Alarm title 【Fine Grinding Feed Rate is Not

Set】

Possible reason 1. When the G201 command is executed, the fine grinding feed rate(I) value is not set.
2. When G202/G203/G206/G208/G209 commands are executed, the fine grinding feed
rate(D) value is not set.

Method of 1. Reset the parameter field of G201 fine grinding feed rate(I).
exclusion
2. Reset the parameter field of G202/G203/G206/G208/G209 fine grinding feed rate(D).

Alarm ID MACRO-10015 Alarm title 【G202 Shoulder Coarse Grinding

Speed is Not Set】

Description When using the G202 straight shoulder grinding function, the coarse grinding speed (H) of
the shoulder is not set.

Possible reason The shoulder coarse grinding speed (H) value was not set when the G202 command was
executed.

Method of Reset the shoulder coarse grinding speed (H) argument field.
exclusion

Alarm ID MACRO-10016 Alarm title 【G202 Shoulder Fine Grinding Speed

is Not Set】

Description When using the G202 straight shoulder grinding function, the fine grinding speed (M) of
the shoulder is not set.

Possible reason The shoulder fine grinding speed (M) value was not set when the G202 command was
executed.

Method of Reset the shoulder fine grinding speed (M) argument field.
exclusion

Alarm ID MACRO-10018 Alarm title 【G204 Condition Setting Error】

Description When G204 is used for radius grinding, the grinding conditions are set incorrectly.

Possible reason 1. No round radius (R) value specified.

2. An error occurs when the corner rounding process (H) or the value of it is not set.

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Alarm ID MACRO-10018 Alarm title 【G204 Condition Setting Error】

Method of exclusion 1. Reset the round radius (R) argument field.

2. Rerun the corner rounding process (H) parameter field or delete the operation and
add the operation again.

Alarm ID MACRO-10019 Alarm title 【G206/G208 Z-direction Infeed Condition Error】

Descripti The conditions required for G206/G208 to execute Z-direction infeed are wrong or insufficient.
on

Possible 1. When G206/208 command is executed, the value of feed overlap amount (I) is not specified.
reason
2. The wheel currently has a width of 0 or is empty.
3. When G206/208 command is executed, the value of infeed overlap (I) is larger than the current
width of the grinding wheel.

Method 1. Reset the infeed overlap (I) parameter field.

of
2. Reset the current width of the grinding wheel.
exclusion
3. Reset the feed overlap amount or the current width of the grinding wheel

Alarm ID MACRO-10018 Alarm title 【G209 Left/right Shoulder Selection is

Not Set】

Description When using the G209 shoulder straight grinding function, the left/right shoulder
selection (W) is not set.

Possible reason When the G209 command is executed, the left/right shoulder selection (W) value is not
set.

Method of Reset the left/right shoulder selection (W) argument field.

exclusion

Alarm ID MACRO-10021 Alarm title 【G209 Arc Radius Setting Error】

Description When using the G209 shoulder straight grinding function, the arc radius setting (V) is
incorrect.

Possible reason When G209 command is executed, the arc radius (V) value is not set or the arc radius
setting (V) value is incorrect.

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Alarm ID MACRO-10021 Alarm title 【G209 Arc Radius Setting Error】

Method of exclusion Check that the arc radius (V) argument fields are all entered with numeric values or
modified argument formats.

Alarm ID MACRO-10022 Alarm title 【MACRO-10022 G209 X-axis Dimension

Second Coordinate Setting Error】

Description When using the G209 shoulder straight grinding function, the second coordinate (U) of
the X-axis dimension is set incorrectly.

Possible reason When G209 command is executed, the value of the second coordinate (U) of the X-axis
dimension is not set or the value of the second coordinate (U) of the X-axis dimension is
set incorrectly.

Method of Check whether the second coordinate (U) argument field of the X-axis dimension has
exclusion entered a value or corrected the argument format.

Alarm ID MACRO-10023 Alarm title 【Swing Speed is Not Set】

Description When using the G205/G206/G207/G208 function, the swing speed (J) is not set.

Possible reason When the G205/G206/G207/G208 command is executed, the swing speed (J) value is not
set.

Method of Reset the swing speed (J) argument field.

exclusion

Alarm ID MACRO-10024 Alarm title 【Safe Point Return Method is Not

Set】

Description The grinding safety point return method is not set.

Possible reason The settings are not made on the Grinding Safe Points page.

Method of Go to F3 Offset/Setting → F3 Workpiece Coordinate System → F5 Grinding Safety Point to

exclusion set.

Alarm ID MACRO-10025 Alarm title 【The End Surface Measurement

Result Exceeds the Error Threshold】

Description The measurement error of general parts and standard parts exceeds the threshold.

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Alarm ID MACRO-10025 Alarm title 【The End Surface Measurement

Result Exceeds the Error Threshold】

Possible reason 1. The size of the general piece is wrong.

2. The measurement result is different from the actual position of the workpiece end face.

Method of 1. Check whether the size of the workpiece is correct or whether the position of the
exclusion workpiece is correct.
2. Check whether the triggering of the end surface measurement tripping signal is normal,
and check whether the C bit of the specified value of the signal source is triggered. For
example, fill in 111 to check whether C111 is triggered.

Alarm ID MACRO-10026 Alarm title 【The End Surface Measurement

Signal is Not Triggered】

Description No signal is triggered when the measurement action is completed.

Possible reason 1. The end surface measurement trip signal is not properly triggered.
2. The starting point of measurement is too far from the workpiece, and no signal is
triggered after the first stage of measurement is performed.

Method of 1. Check whether the C bit of the specified value of the end surface signal source is
exclusion triggered, for example, fill in 111 to check whether C111 is triggered.
2. Modify the measurement starting point or increase the measurement distance of the
first section to ensure that the distance between the end surface of workpieces and the
measurement starting point is less than the first section measurement distance.

Alarm ID MACRO-10027 Alarm title 【M Code List - Q Code of Jump

Signal is Not Set】

Description M code list - jump signal is not set.

Possible reason 1. The M code list does not set the Q code of the end surface measurement trip signal.
2. The M code list does not set the Q code for the skip signal of coarse, middle and fine
grinding.

Method of 1. Reset the Q code of the end surface measurement trip signal.
exclusion
2. Reset the Q code of the skip signal for coarse, middle and fine grinding.

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Alarm ID MACRO-10028 Alarm title 【M Code List - M Code of Measuring

Equipment is Not Set】

Description M code list - measuring equipment not set.

Possible reason 1. The M code list does not set the workpiece end surface measurement to open M code or
workpiece end surface measurement to close the M code.
2. The M code list does not set the outer diameter measurement on M code (1 or 2) or the
outer diameter measurement off M code (1 or 2).

Method of 1. Re-set workpiece end surface measurement to open M code or workpiece end surface
exclusion measurement to close M code.
2. Re-set the outer diameter measurement to open M code (1 or 2) or to close the outer
diameter measurement to M code (1 or 2).

Alarm ID MACRO-10029 Alarm title 【Problems Occurred in the Second

Stage Measurement】

Description A problem occurred when reverting to the starting point of the second measurement

Possible reason 1. The measurement speed of the first stage is too fast, resulting in a large gap between
the coordinates recorded when the probe stops and the actual coordinates of the
workpiece end surface, and the probe is still in the trigger state when it returns to the
starting point of the second stage of measurement.
2. The measuring distance of the second stage is too short, so that the probe is still in the
triggering state when returning to the starting point of the second stage.

Method of 1. Reduce the measurement speed of the first stage, reduce the continuous moving
exclusion distance after touching the end surface of the workpiece to the actual stop, so as to avoid
the probe still in the triggering state after the second stage of measurement is returned.
2. Increase the measurement distance of the second stage to ensure that the retraction
distance of the second stage measurement is greater than the moving distance between
the touch end face and the actual stop during the first stage measurement, so as to
prevent the probe from being triggered.

Alarm ID MACRO-10030 Alarm title 【Trouble Moving to the

Measurement Start Point】

Description There is a problem with the signal in the middle of moving to the measurement start
point.

Possible reason The measurement signal is triggered midway to the measurement starting point.

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Alarm ID MACRO-10030 Alarm title 【Trouble Moving to the

Measurement Start Point】

Method of Check whether there is any obstacle in the way to the measurement starting point, and re-
exclusion teach the measurement starting point position.

Alarm ID MACRO-10031 Alarm title 【M Code List - M Code of

Workpieces is Not Set】

Description M code list - M code of the workpiece of the shaft equipment is not set.

Possible reason The M code list does not set the workpiece to start forwarding or reversing M code or to
delay stopping M code.

Method of Reset the workpiece to start forwarding or reversing M code or to delay stopping M code.
exclusion

Alarm ID MACRO-10032 Alarm title 【M Code List - M Code of Grinding

Wheel is Not Set】

Description M code list - The grinding wheel of the shaft equipment is not set.

Possible reason The M code list does not set the grinding wheel to start rotating M code or the grinding
wheel delay stopping m code.

Method of Reset the grinding wheel to start rotating M code or the grinding wheel to delay stopping
exclusion M code.

Alarm ID MACRO-10033 Alarm title 【Non-grinder-specific Software,

Please Contact the Original Factory for
Assistance】

Description The software cannot be used without decryption.

Possible reason Option2 is not turned on in the system, and the grinder software cannot be used.

Method of Contact the original factory for assistance in decryption.

exclusion

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Alarm ID MACRO-10100 Alarm title 【Pr413 G92(G92.1) Coordinate

Retention Mode Setting Error】

Description Pr413 G92 (G92.1) coordinate system error after grind wheel dressing is interrupted due to
the current set value of coordinate retention mode.

Possible reason Pr413 G92(G92.1) coordinate retention mode is set to 1 or 2.

Method of Pr413 G92 (G92.1) coordinate retention mode is set to 0.

exclusion

Alarm ID MACRO-10101 Alarm title 【The Edge Number Compensation

Flag is Out of Range】

Description The advanced setting of grind wheel dressing conditions provides the user to set whether
each cutting edge should be compensated after dressing. The setting value is found to be
out of range in macro.

Possible reason The tool edge number compensation flag exceeds the range of 0~1.

Method of Check whether the tool edge number compensation flag (@230~@235) contains a value
exclusion other than 0 and 1.

Alarm ID MACRO-10103 Alarm title 【Pr4004 Incorrect Spindle Number

Specified】

Description The specified spindle number in Pr4004 is incorrectly set.

Possible reason The spindle number specified by Pr4004 is less than 1 or greater than 10.

Method of Refer to the grinder-specific parameter manual to check whether the spindle number
exclusion specified by Pr4004 is between 1 and 10.

Alarm ID MACRO-10105 Alarm title 【The Trimming Method is Set

Incorrectly】

Description G301 The trimming method is out of range.

Possible reason G301 The trimming method exceeds the range of 1, 3, and 4.

Method of Check whether the value of the trimming method exceeds the range of 1, 3, and 4.
exclusion

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Alarm ID MACRO-10106 Alarm title 【Fix Interruption Errors】

Description The setting of the grinding wheel dressing return condition is incorrect.

Possible reason 1. The flag (@1005) of whether the previous dressing has been interrupted exceeds the
range of 0~1 (0: no previous interrupt occurred, 1: previous interrupt occurred)
2. The previous dressing was interrupted, this time using interrupted dressing (with
input return amount), the system check found that the grinding wheel data were
different. Grinding wheel data includes grinding wheel characteristics and dressing
conditions.

Method of 1. Go to Common Variables to check if @1005 is outside the range of 0~1.

exclusion
2. Restore the changed grinding wheel data or clear the interrupted grinding wheel
dressing return amount of the processing monitoring.

Alarm ID MACRO-10107 Alarm title 【Start Offset is Not Set】

Description The start X offset of the dresser is not set.

Possible reason The start X offset of the grind wheel dressing is not set.

Method of Resets the start X offset of the dresser .

exclusion

Alarm ID MACRO-10108 Alarm title 【M Code List - M Code of the

Trimmer is Not Set】

Description M Code List - Dresser M code for shaft equipment is not set.

Possible reason The M code list does not set the dresser to start rotating the M code or the dresser to stop
rotating the M code.

Method of Reset the dresser to start rotating M code or the dresser to stop rotating M code.
exclusion

Alarm ID MACRO-10109 Alarm title 【Remaining Diameter or Remaining

Width is Negative】

Description The remaining diameter or remaining width of the grinding wheel is less than zero.

Possible reason The current diameter of the grinding wheel is less than the minimum diameter or the
current width is less than the minimum width.

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Alarm ID MACRO-10109 Alarm title 【Remaining Diameter or Remaining

Width is Negative】

Method of 1. Check whether the current diameter or current width of the grinding wheel is correct.
exclusion
2. Check whether the minimum diameter or minimum width of the grinding wheel is
correct.

Alarm ID MACRO-10110 Alarm title 【Inclined Grinding Wheel Does Not

Need to Be Formed】

Description The current side length value is wrong.

Possible reason The current side length of the inclined grinding wheel is the same as the side length of the
target contour, and no shaping is required.

Method of Resets the current side length or the target outline side length.
exclusion

Alarm ID MACRO-10111 Alarm title 【Custom Grinding Wheel Does Not

Set Any Infeed】

Description Processing with a custom grinding wheel which does not set any infeed.

Possible reason X single infeed amount and Z single infeed amount are not set.

Method of Re-X single feed amount and Z single feed amount.

exclusion

Alarm ID MACRO-10112 Alarm title 【Single Feed Amount Setting

Error】

Description The single feed amount is set incorrectly.

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Alarm ID MACRO-10112 Alarm title 【Single Feed Amount Setting

Error】

Possible reason 1. Performing the rapid prototyping of the inclined grinding wheel (feeding the bottom
edge) does not set the X single feed amount.
2. Performing the sharpening of flat grinding wheel, side grinding wheel and inclined
grinding wheel without setting X single feed amount.
3. The X single feed amount is not set when performing roller grinding wheel dressing.
4. The Z single feed amount is not set when performing side grinding wheel rapid
prototyping or sharpening.
5. The Z single feed amount is not set when performing oblique grinding wheel
sharpening.
6. When performing trimming, the X/Z single feed amount reaches the upper limit of the
feed and the parameter Pr4003 (open to check the single feed status) is 1.

Method of 1. Reset the X single feed.

exclusion
2. Reset the X single feed.
3. Reset the X single feed.
4. Reset the Z single feed.
5. Reset the Z single feed.
6. Reduce the X single feed or refer to the Grinder-specific Parameter Manual, and set the
parameter Pr4003 to 0 or 2.

Alarm ID MACRO-10114 Alarm title 【Speed Setting Above Limit】

Description The speed setting is higher than the maximum speed.

Possible reason The grinding wheel speed setting exceeds the upper limit of the speed, and the
parameter Pr4002 (open to check the maximum speed/circumferential speed status) is
set to 1 or 2.

Method of Modify the grinding wheel speed setting for dressing or grinding, or go to the grinding
exclusion wheel information to confirm the upper limit; or refer to the Grinder-specific Parameter
Manual, and set the parameter Pr4002 to 0.

Alarm ID MACRO-10115 Alarm title 【Grinding Wheel Diameter is Smaller

Than the Minimum Diameter】

Description Performing a pre-compensation/pre-dressing system check found that the wheel diameter
will be smaller than the minimum wheel diameter.

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Alarm ID MACRO-10115 Alarm title 【Grinding Wheel Diameter is Smaller

Than the Minimum Diameter】

Possible reason The current diameter of the grinding wheel is close to the minimum diameter, and the
parameter Pr4001 (open check minimum diameter/width status) is set to 1 or 2.

Method of Replace the grinding wheel and update the current diameter of the grinding wheel and the
exclusion minimum diameter of the grinding wheel; or refer to the Grinder-specific Parameter
Manual, and set the parameter Pr4001 to 0.

Alarm ID MACRO-10116 Alarm title 【Wheel Width is Smaller Than the

Minimum Width】

Description Performing a pre-compensation/pre-dressing system check found that the wheel width
will be smaller than the minimum wheel width.

Possible reason The current width of the grinding wheel is close to the minimum width, and the
parameter Pr4001 (open check minimum diameter/width status) is set to 1 or 2.

Method of Replace the grinding wheel and update the current width of the grinding wheel and the
exclusion minimum width of the grinding wheel; or refer to the Grinder-specific Parameter Manual,
and set the parameter Pr4001 to 0.

Alarm ID MACRO-10118 Alarm title 【The Number of Rough Dressing is

Incorrectly Set】

Description The number of rough dressings is incorrectly set.

Possible reason When the grinding wheel is sharpened or the roller grinding wheel is not set, the number
of rough dressings or the number of rough dressings is equal to 0.

Method of Reset the number of rough dressings .

exclusion

13.2.2 MACRO-10001 File Operation Error

Alarm ID MACRO-10001 Alarm title 【File Operation Error】

Description An error occurred while operating the file.

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Alarm ID MACRO-10001 Alarm title 【File Operation Error】

Possible reason 1. G302 is not executed before G303 is executed.

2. When using G302 to call the grinding wheel data, the grinding wheel with the specified
number does not exist.
3. The grinding wheel characteristics and dressing condition files do not exist.
4. The grinding wheel list file does not exist.

Method of 1. Check whether G302 is executed before the program executes G303.
exclusion
2. Build the tool.
3. Delete the existing grinding wheel data and add new data.

13.2.3 MACRO-10002 Grinding Wheel Tool Number Setting Error

Alarm ID MACRO-10002 Alarm title 【Grinding Wheel Tool Number
Setting Error】

Description The tool number of the grinding wheel is set incorrectly.

Possible reason 1. The tool number format of the program is wrong.

2. The tool number exceeds the set range of 1~15.

Method of 1. Refer to the instruction of the T code to confirm whether the format of the tool
exclusion number is two digits, for example, the first tool is 01, the third tool is 03, and the twelfth
tool is 12.
2. Re-set the tool number value to be in the range of 1~15.

13.2.4 MACRO-10003 Grinding Wheel Cutting Edge Setting Error

Alarm ID MACRO-10003 Alarm title 【Grinding Wheel Cutting Edge Setting
Error】

Description The cutting edge of the grinding wheel is set incorrectly.

Possible reason 1. The format of the cutting edge number of the program is wrong.
2. The cutting edge number exceeds the range of 1~6.

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Alarm ID MACRO-10003 Alarm title 【Grinding Wheel Cutting Edge Setting

Error】

Method of 1. Refer to the instruction of the T code to confirm whether the format of the cutting
exclusion edge number is two digits, for example, cutting edge one is 01, cutting edge three is 03.
2. Re-set the cutting edge number to be in the range of 1~6.

13.2.5 MACRO-10004 The Number of Pieces of Grinding Wheel Compensation is

Incorrectly Set
Alarm ID MACRO-10004 Alarm title 【The Number of Pieces of Grinding
Wheel Compensation is Incorrectly
Set】

Description The number of pieces of grinding wheel compensation is incorrectly set.

Possible reason The number of pieces of grinding wheel wearing is set to less than 0。

Method of Reset the grinding wheel compensation piece counting to an integer greater than or equal
exclusion to 0.

13.2.6 MACRO-10005 The Wheel Rotation Function is Set Incorrectly

Alarm ID MACRO-10005 Alarm title 【The Wheel Rotation Function is
Set Incorrectly】

Description When performing sand dressing or grinding wheel call, the setting of the grinding wheel
rotation function condition is incorrect.

Possible reason 1. The grinding wheel speed unit exceeds the range of 0~1.
2. The wheel speed is not set.

Method of 1. Check if the wheel speed unit is 0 (M/S) or 1 (RPM).

exclusion
2. Set the wheel speed.

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13.2.7 MACRO-10008 Incorrect Setting of Each Feed for Coarse Grinding

Alarm ID MACRO-10008 Alarm title 【Incorrect Setting of Each Feed for
Coarse Grinding】

Description The setting of each feed (D) for coarse grinding is incorrect.

Possible reason 1. When G201/G205/G207 is executed, the coarse grinding feed amount is set and the
parameter Pr4003 (open check tool maximum feed depth state) is set to 1 or 2.
2. When G201/G205/G207 is executed, the value of each coarse grinding feed (D) is not set.
3. When G201/G205/G207 is executed, the coarse grinding feed amount (D) per time is
larger than the coarse grinding amount (A).

Method of 1. Modify the coarse grinding feed per time; or modify the grinding feed upper limit; or
exclusion refer to the Special Parameter Manual of the Grinding Machine, and set the parameter
Pr4003 to 0.
2. Reset the coarse grinding feed (D) argument field.
3. Check whether the coarse grinding amount (D) is smaller than the coarse grinding
amount (A).

13.2.8 MACRO-10009 Incorrect Setting of Each Feed for Middle Grinding

Alarm ID MACRO-10009 Alarm title 【Incorrect Setting of Each Feed for
Middle Grinding】

Description The setting of each feed (E) of the middle grinding is incorrect.

Possible reason 1. When G201/G205/G207 is executed, the middle grinding feed amount is set and the
parameter Pr4003 (open check tool maximum feed depth state) is set to 1 or 2.
2. When G201/G205/G207 is executed, the value of each middle grinding feed (D) is not set.
3. When G201/G205/G207 is executed, the middle grinding feed amount (D) per time is
larger than the coarse grinding amount (A).

Method of 1. Modify the middle grinding feed per time; or modify the grinding feed upper limit; or
exclusion refer to the Special Parameter Manual of the Grinding Machine, and set the parameter
Pr4003 to 0.
2. Reset the middle grinding feed (D) argument field.
3. Check whether the coarse grinding amount (D) is smaller than the middle grinding
amount (A).

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13.2.9 MACRO-10010 Incorrect Setting of Each Feed for Fine Grinding

Alarm ID MACRO-10010 Alarm title 【Incorrect Setting of Each Feed for
Fine Grinding】

Description The setting of each feed (E) of the fine grinding is incorrect.

Possible reason 1. When G201/G205/G207 is executed, the fine grinding feed amount is set and the
parameter Pr4003 (open check tool maximum feed depth state) is set to 1 or 2.
2. When G201/G205/G207 is executed, the value of each fine grinding feed (D) is not set.
3. When G201/G205/G207 is executed, the fine grinding feed amount (D) per time is larger
than the coarse grinding amount (A).

Method of 1. Modify the fine grinding feed per time; or modify the grinding feed upper limit; or refer
exclusion to the Special Parameter Manual of the Grinding Machine, and set the parameter Pr4003
to 0.
2. Reset the fine grinding feed (D) argument field.
3. Check whether the coarse grinding amount (D) is smaller than the fine grinding
amount (A).

13.2.10 MACRO-10011 Coarse Grinding Feed Rate is Not Set

Alarm ID MACRO-10011 Alarm title 【Coarse Grinding Feed Rate is Not
Set】

Description The coarse grinding feed rate is not set.

Possible reason 1. When the G201 command is executed, the coarse grinding feed rate(I) value is not set.
2. When G202/G203/G206/G208/G209 commands are executed, the coarse grinding feed
rate(D) value is not set.

Method of 1. Reset the parameter field of G201 coarse grinding feed rate(I).
exclusion
2. Reset the parameter field of G202/G203/G206/G208/G209 coarse grinding feed rate(D).

13.2.11 MACRO-10012 Middle Grinding Feed Rate is Not Set

Alarm ID MACRO-10012 Alarm title 【Middle Grinding Feed Rate is Not
Set】

Description The middle grinding feed rate is not set.

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Alarm ID MACRO-10012 Alarm title 【Middle Grinding Feed Rate is Not

Set】

Possible reason 1. When the G201 command is executed, the middle grinding feed rate(P) value is not
set.
2. When G202/G203/G206/G208/G209 commands are executed, the middle grinding feed
rate(E) value is not set.

Method of 1. Reset the parameter field of G201 middle grinding feed rate(I).
exclusion
2. Reset the parameter field of G202/G203/G206/G208/G209 middle grinding feed
rate(D).

13.2.12 MACRO-10013 Fine Grinding Feed Rate is Not Set

Alarm ID MACRO-10013 Alarm title 【Fine Grinding Feed Rate is Not
Set】

Description The fine grinding feed rate is not set.

Possible reason 1. When the G201 command is executed, the fine grinding feed rate(I) value is not set.
2. When G202/G203/G206/G208/G209 commands are executed, the fine grinding feed
rate(D) value is not set.

Method of 1. Reset the parameter field of G201 fine grinding feed rate(I).
exclusion
2. Reset the parameter field of G202/G203/G206/G208/G209 fine grinding feed rate(D).

13.2.13 MACRO-10015 G202 Shoulder Coarse Grinding Speed is Not Set

Alarm ID MACRO-10015 Alarm title 【G202 Shoulder Coarse Grinding
Speed is Not Set】

Description When using the G202 straight shoulder grinding function, the coarse grinding speed (H) of
the shoulder is not set.

Possible reason The shoulder coarse grinding speed (H) value was not set when the G202 command was
executed.

Method of Reset the shoulder coarse grinding speed (H) argument field.
exclusion

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13.2.14 MACRO-10016 G202 Shoulder Fine Grinding Speed is Not Set

Alarm ID MACRO-10016 Alarm title 【G202 Shoulder Fine Grinding Speed
is Not Set】

Description When using the G202 straight shoulder grinding function, the fine grinding speed (M) of
the shoulder is not set.

Possible reason The shoulder fine grinding speed (M) value was not set when the G202 command was
executed.

Method of Reset the shoulder fine grinding speed (M) argument field.
exclusion

13.2.15 MACRO-10018 G204 Condition Setting Error

Alarm ID MACRO-10018 Alarm title 【G204 Condition Setting Error】

Description When G204 is used for radius grinding, the grinding conditions are set incorrectly.

Possible reason 1. No round radius (R) value specified.

2. An error occurs when the corner rounding process (H) or the value of it is not set.

Method of exclusion 1. Reset the round radius (R) argument field.

2. Rerun the corner rounding process (H) parameter field or delete the operation and
add the operation again.

13.2.16 MACRO-10019 G206/G208 Z-direction Infeed Condition Error

Alarm ID MACRO-10019 Alarm title 【G206/G208 Z-direction Infeed Condition Error】

Descripti The conditions required for G206/G208 to execute Z-direction infeed are wrong or insufficient.
on

Possible 1. When G206/208 command is executed, the value of feed overlap amount (I) is not specified.
reason
2. The wheel currently has a width of 0 or is empty.
3. When G206/208 command is executed, the value of infeed overlap (I) is larger than the current
width of the grinding wheel.

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Alarm ID MACRO-10019 Alarm title 【G206/G208 Z-direction Infeed Condition Error】

Method 1. Reset the infeed overlap (I) parameter field.

of
2. Reset the current width of the grinding wheel.
exclusion
3. Reset the feed overlap amount or the current width of the grinding wheel

13.2.17 MACRO-10020 G209 Left/right Shoulder Selection is Not Set

Alarm ID MACRO-10018 Alarm title 【G209 Left/right Shoulder Selection is
Not Set】

Description When using the G209 shoulder straight grinding function, the left/right shoulder
selection (W) is not set.

Possible reason When the G209 command is executed, the left/right shoulder selection (W) value is not
set.

Method of Reset the left/right shoulder selection (W) argument field.

exclusion

13.2.18 MACRO-10021 G209 Arc Radius Setting Error

Alarm ID MACRO-10021 Alarm title 【G209 Arc Radius Setting Error】

Description When using the G209 shoulder straight grinding function, the arc radius setting (V) is
incorrect.

Possible reason When G209 command is executed, the arc radius (V) value is not set or the arc radius
setting (V) value is incorrect.

Method of exclusion Check that the arc radius (V) argument fields are all entered with numeric values or
modified argument formats.

13.2.19 MACRO-10022 G209 X-axis Dimension Second Coordinate Setting Error

Alarm ID MACRO-10022 Alarm title 【MACRO-10022 G209 X-axis Dimension
Second Coordinate Setting Error】

Description When using the G209 shoulder straight grinding function, the second coordinate (U) of
the X-axis dimension is set incorrectly.

MACRO Alarm - MACRO – 653

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CNC Alarm Manual.

Alarm ID MACRO-10022 Alarm title 【MACRO-10022 G209 X-axis Dimension

Second Coordinate Setting Error】

Possible reason When G209 command is executed, the value of the second coordinate (U) of the X-axis
dimension is not set or the value of the second coordinate (U) of the X-axis dimension is
set incorrectly.

Method of Check whether the second coordinate (U) argument field of the X-axis dimension has
exclusion entered a value or corrected the argument format.

13.2.20 MACRO-10023 Swing Speed is Not Set

Alarm ID MACRO-10023 Alarm title 【Swing Speed is Not Set】

Description When using the G205/G206/G207/G208 function, the swing speed (J) is not set.

Possible reason When the G205/G206/G207/G208 command is executed, the swing speed (J) value is not
set.

Method of Reset the swing speed (J) argument field.

exclusion

13.2.21 MACRO-10024 Safe Point Return Method is Not Set

Alarm ID MACRO-10024 Alarm title 【Safe Point Return Method is Not
Set】

Description The grinding safety point return method is not set.

Possible reason The settings are not made on the Grinding Safe Points page.

Method of Go to F3 Offset/Setting → F3 Workpiece Coordinate System → F5 Grinding Safety Point to

exclusion set.

MACRO Alarm - MACRO – 654

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CNC Alarm Manual.

13.2.22 MACRO-10025 The End Surface Measurement Result Exceeds the Error
Threshold
Alarm ID MACRO-10025 Alarm title 【The End Surface Measurement
Result Exceeds the Error Threshold】

Description The measurement error of general parts and standard parts exceeds the threshold.

Possible reason 1. The size of the general piece is wrong.

2. The measurement result is different from the actual position of the workpiece end face.

Method of 1. Check whether the size of the workpiece is correct or whether the position of the
exclusion workpiece is correct.
2. Check whether the triggering of the end surface measurement tripping signal is normal,
and check whether the C bit of the specified value of the signal source is triggered. For
example, fill in 111 to check whether C111 is triggered.

13.2.23 MACRO-10026 The End Surface Measurement Signal is Not Triggered

Alarm ID MACRO-10026 Alarm title 【The End Surface Measurement
Signal is Not Triggered】

Description No signal is triggered when the measurement action is completed.

Possible reason 1. The end surface measurement trip signal is not properly triggered.
2. The starting point of measurement is too far from the workpiece, and no signal is
triggered after the first stage of measurement is performed.

Method of 1. Check whether the C bit of the specified value of the end surface signal source is
exclusion triggered, for example, fill in 111 to check whether C111 is triggered.
2. Modify the measurement starting point or increase the measurement distance of the
first section to ensure that the distance between the end surface of workpieces and the
measurement starting point is less than the first section measurement distance.

13.2.24 MACRO-10027 M Code List - Q Code of Jump Signal is Not Set

Alarm ID MACRO-10027 Alarm title 【M Code List - Q Code of Jump
Signal is Not Set】

Description M code list - jump signal is not set.

MACRO Alarm - MACRO – 655

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CNC Alarm Manual.

Alarm ID MACRO-10027 Alarm title 【M Code List - Q Code of Jump

Signal is Not Set】

Possible reason 1. The M code list does not set the Q code of the end surface measurement trip signal.
2. The M code list does not set the Q code for the skip signal of coarse, middle and fine
grinding.

Method of 1. Reset the Q code of the end surface measurement trip signal.
exclusion
2. Reset the Q code of the skip signal for coarse, middle and fine grinding.

13.2.25 MACRO-10028 M Code List - M Code of Measuring Equipment is Not Set

Alarm ID MACRO-10028 Alarm title 【M Code List - M Code of Measuring
Equipment is Not Set】

Description M code list - measuring equipment not set.

Possible reason 1. The M code list does not set the workpiece end surface measurement to open M code or
workpiece end surface measurement to close the M code.
2. The M code list does not set the outer diameter measurement on M code (1 or 2) or the
outer diameter measurement off M code (1 or 2).

Method of 1. Re-set workpiece end surface measurement to open M code or workpiece end surface
exclusion measurement to close M code.
2. Re-set the outer diameter measurement to open M code (1 or 2) or to close the outer
diameter measurement to M code (1 or 2).

13.2.26 MACRO-10029 Problems Occurred in the Second Stage Measurement

Alarm ID MACRO-10029 Alarm title 【Problems Occurred in the Second
Stage Measurement】

Description A problem occurred when reverting to the starting point of the second measurement

Possible reason 1. The measurement speed of the first stage is too fast, resulting in a large gap between
the coordinates recorded when the probe stops and the actual coordinates of the
workpiece end surface, and the probe is still in the trigger state when it returns to the
starting point of the second stage of measurement.
2. The measuring distance of the second stage is too short, so that the probe is still in the
triggering state when returning to the starting point of the second stage.

MACRO Alarm - MACRO – 656

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Alarm ID MACRO-10029 Alarm title 【Problems Occurred in the Second

Stage Measurement】

Method of 1. Reduce the measurement speed of the first stage, reduce the continuous moving
exclusion distance after touching the end surface of the workpiece to the actual stop, so as to avoid
the probe still in the triggering state after the second stage of measurement is returned.
2. Increase the measurement distance of the second stage to ensure that the retraction
distance of the second stage measurement is greater than the moving distance between
the touch end face and the actual stop during the first stage measurement, so as to
prevent the probe from being triggered.

13.2.27 MACRO-10030 Trouble Moving to the Measurement Start Point

Alarm ID MACRO-10030 Alarm title 【Trouble Moving to the
Measurement Start Point】

Description There is a problem with the signal in the middle of moving to the measurement start
point.

Possible reason The measurement signal is triggered midway to the measurement starting point.

Method of Check whether there is any obstacle in the way to the measurement starting point, and re-
exclusion teach the measurement starting point position.

13.2.28 MACRO-10031 M Code List - M Code of the Workpiece is Not Set

Alarm ID MACRO-10031 Alarm title 【M Code List - M Code of
Workpieces is Not Set】

Description M code list - M code of the workpiece of the shaft equipment is not set.

Possible reason The M code list does not set the workpiece to start forwarding or reversing M code or to
delay stopping M code.

Method of Reset the workpiece to start forwarding or reversing M code or to delay stopping M code.
exclusion

MACRO Alarm - MACRO – 657

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13.2.29 MACRO-10032 M Code List - M Code of Grinding Wheel is Not Set

Alarm ID MACRO-10032 Alarm title 【M Code List - M Code of Grinding
Wheel is Not Set】

Description M code list - The grinding wheel of the shaft equipment is not set.

Possible reason The M code list does not set the grinding wheel to start rotating M code or the grinding
wheel delay stopping m code.

Method of Reset the grinding wheel to start rotating M code or the grinding wheel to delay stopping
exclusion M code.

13.2.30 MACRO-10033 Non-grinder-specific Software, Please Contact the Original

Factory for Assistance
Alarm ID MACRO-10033 Alarm title 【Non-grinder-specific Software,
Please Contact the Original Factory for
Assistance】

Description The software cannot be used without decryption.

Possible reason Option2 is not turned on in the system, and the grinder software cannot be used.

Method of Contact the original factory for assistance in decryption.

exclusion

13.2.31 MACRO-10100 Pr413 G92(G92.1) Coordinate Retention Mode Setting Error

Alarm ID MACRO-10100 Alarm title 【Pr413 G92(G92.1) Coordinate
Retention Mode Setting Error】

Description Pr413 G92 (G92.1) coordinate system error after grind wheel dressing is interrupted due to
the current set value of coordinate retention mode.

Possible reason Pr413 G92(G92.1) coordinate retention mode is set to 1 or 2.

Method of Pr413 G92 (G92.1) coordinate retention mode is set to 0.

exclusion

MACRO Alarm - MACRO – 658

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13.2.32 MACRO-10101 The Edge Number Compensation Flag is Out of Range

Alarm ID MACRO-10101 Alarm title 【The Edge Number Compensation
Flag is Out of Range】

Description The advanced setting of grind wheel dressing conditions provides the user to set whether
each cutting edge should be compensated after dressing. The setting value is found to be
out of range in macro.

Possible reason The tool edge number compensation flag exceeds the range of 0~1.

Method of Check whether the tool edge number compensation flag (@230~@235) contains a value
exclusion other than 0 and 1.

13.2.33 MACRO-10103 Pr4004 Incorrect Spindle Number Specified

Alarm ID MACRO-10103 Alarm title 【Pr4004 Incorrect Spindle Number
Specified】

Description The specified spindle number in Pr4004 is incorrectly set.

Possible reason The spindle number specified by Pr4004 is less than 1 or greater than 10.

Method of Refer to the grinder-specific parameter manual to check whether the spindle number
exclusion specified by Pr4004 is between 1 and 10.

13.2.34 MACRO-10105 The Trimming Method is Set Incorrectly

Alarm ID MACRO-10105 Alarm title 【The Trimming Method is Set
Incorrectly】

Description G301 The trimming method is out of range.

Possible reason G301 The trimming method exceeds the range of 1, 3, and 4.

Method of Check whether the value of the trimming method exceeds the range of 1, 3, and 4.
exclusion

MACRO Alarm - MACRO – 659

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13.2.35 MACRO-10106 Grind Wheel Dressing Interruption Error

Alarm ID MACRO-10106 Alarm title 【Fix Interruption Errors】

Description The setting of the grinding wheel dressing return condition is incorrect.

Possible reason 1. The flag (@1005) of whether the previous dressing has been interrupted exceeds the
range of 0~1 (0: no previous interrupt occurred, 1: previous interrupt occurred)
2. The previous dressing was interrupted, this time using interrupted dressing (with
input return amount), the system check found that the grinding wheel data were
different. Grinding wheel data includes grinding wheel characteristics and dressing
conditions.

Method of 1. Go to Common Variables to check if @1005 is outside the range of 0~1.

exclusion
2. Restore the changed grinding wheel data or clear the interrupted grinding wheel
dressing return amount of the processing monitoring.

13.2.36 MACRO-10107 Start Offset is Not Set

Alarm ID MACRO-10107 Alarm title 【Start Offset is Not Set】

Description The start X offset of the dresser is not set.

Possible reason The start X offset of the grind wheel dressing is not set.

Method of Resets the start X offset of the dresser .

exclusion

13.2.37 MACRO-10108 M Code List - M Code of the Trimmer is Not Set

Alarm ID MACRO-10108 Alarm title 【M Code List - M Code of the
Trimmer is Not Set】

Description M Code List - Dresser M code for shaft equipment is not set.

Possible reason The M code list does not set the dresser to start rotating the M code or the dresser to stop
rotating the M code.

Method of Reset the dresser to start rotating M code or the dresser to stop rotating M code.
exclusion

MACRO Alarm - MACRO – 660

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CNC Alarm Manual.

13.2.38 MACRO-10109 Remaining Diameter or Remaining Width is Negative

Alarm ID MACRO-10109 Alarm title 【Remaining Diameter or Remaining
Width is Negative】

Description The remaining diameter or remaining width of the grinding wheel is less than zero.

Possible reason The current diameter of the grinding wheel is less than the minimum diameter or the
current width is less than the minimum width.

Method of 1. Check whether the current diameter or current width of the grinding wheel is correct.
exclusion
2. Check whether the minimum diameter or minimum width of the grinding wheel is
correct.

13.2.39 MACRO-10110 Inclined Grinding Wheel Does Not Need to Be Formed

Alarm ID MACRO-10110 Alarm title 【Inclined Grinding Wheel Does Not
Need to Be Formed】

Description The current side length value is wrong.

Possible reason The current side length of the inclined grinding wheel is the same as the side length of the
target contour, and no shaping is required.

Method of Resets the current side length or the target outline side length.
exclusion

13.2.40 MACRO-10111 Custom Grinding Wheel Does Not Set Any Infeed
Alarm ID MACRO-10111 Alarm title 【Custom Grinding Wheel Does Not
Set Any Infeed】

Description Processing with a custom grinding wheel which does not set any infeed.

Possible reason X single infeed amount and Z single infeed amount are not set.

Method of Re-X single feed amount and Z single feed amount.

exclusion

MACRO Alarm - MACRO – 661

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CNC Alarm Manual.

13.2.41 MACRO-10112 Single Feed Amount Setting Error

Alarm ID MACRO-10112 Alarm title 【Single Feed Amount Setting
Error】

Description The single feed amount is set incorrectly.

Possible reason 1. Performing the rapid prototyping of the inclined grinding wheel (feeding the bottom
edge) does not set the X single feed amount.
2. Performing the sharpening of flat grinding wheel, side grinding wheel and inclined
grinding wheel without setting X single feed amount.
3. The X single feed amount is not set when performing roller grinding wheel dressing.
4. The Z single feed amount is not set when performing side grinding wheel rapid
prototyping or sharpening.
5. The Z single feed amount is not set when performing oblique grinding wheel
sharpening.
6. When performing trimming, the X/Z single feed amount reaches the upper limit of the
feed and the parameter Pr4003 (open to check the single feed status) is 1.

Method of 1. Reset the X single feed.

exclusion
2. Reset the X single feed.
3. Reset the X single feed.
4. Reset the Z single feed.
5. Reset the Z single feed.
6. Reduce the X single feed or refer to the Grinder-specific Parameter Manual, and set the
parameter Pr4003 to 0 or 2.

13.2.42 MACRO-10114 Speed Setting Above Limit

Alarm ID MACRO-10114 Alarm title 【Speed Setting Above Limit】

Description The speed setting is higher than the maximum speed.

Possible reason The grinding wheel speed setting exceeds the upper limit of the speed, and the
parameter Pr4002 (open to check the maximum speed/circumferential speed status) is
set to 1 or 2.

Method of Modify the grinding wheel speed setting for dressing or grinding, or go to the grinding
exclusion wheel information to confirm the upper limit; or refer to the Grinder-specific Parameter
Manual, and set the parameter Pr4002 to 0.

MACRO Alarm - MACRO – 662

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CNC Alarm Manual.

13.2.43 MACRO-10115 Grinding Wheel Diameter is Smaller Than the Minimum

Diameter
Alarm ID MACRO-10115 Alarm title 【Grinding Wheel Diameter is Smaller
Than the Minimum Diameter】

Description Performing a pre-compensation/pre-dressing system check found that the wheel diameter
will be smaller than the minimum wheel diameter.

Possible reason The current diameter of the grinding wheel is close to the minimum diameter, and the
parameter Pr4001 (open check minimum diameter/width status) is set to 1 or 2.

Method of Replace the grinding wheel and update the current diameter of the grinding wheel and the
exclusion minimum diameter of the grinding wheel; or refer to the Grinder-specific Parameter
Manual, and set the parameter Pr4001 to 0.

13.2.44 MACRO-10116 Wheel Width is Smaller Than the Minimum Width

Alarm ID MACRO-10116 Alarm title 【Wheel Width is Smaller Than the
Minimum Width】

Description Performing a pre-compensation/pre-dressing system check found that the wheel width
will be smaller than the minimum wheel width.

Possible reason The current width of the grinding wheel is close to the minimum width, and the
parameter Pr4001 (open check minimum diameter/width status) is set to 1 or 2.

Method of Replace the grinding wheel and update the current width of the grinding wheel and the
exclusion minimum width of the grinding wheel; or refer to the Grinder-specific Parameter Manual,
and set the parameter Pr4001 to 0.

13.2.45 MACRO-10118 The Number of Rough Dressings is Incorrectly Set

Alarm ID MACRO-10118 Alarm title 【The Number of Rough Dressing is
Incorrectly Set】

Description The number of rough dressings is incorrectly set.

Possible reason When the grinding wheel is sharpened or the roller grinding wheel is not set, the number
of rough dressings or the number of rough dressings is equal to 0.

MACRO Alarm - MACRO – 663

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CNC Alarm Manual.

Alarm ID MACRO-10118 Alarm title 【The Number of Rough Dressing is

Incorrectly Set】

Method of Reset the number of rough dressings .

exclusion

13.3 Macro Program Alarm - MACRO - High Gloss Glass

Alarm ID MACRO-5xx Alarm title 【Zx-Txx Tool Life Expired】

Description 1. Suitable for high gloss glass.

2. The tool life has expired and the group tool cannot be found in the tool
magazine.
3. MACRO-501~524 corresponds to Z1-T1~T24 tool life expired;
MACRO-525~548 corresponds to Z2-T1~T24 tool life expired;
So on and so forth.

Possible reasons 1. The tool life management has been turned on, the used tool life has expired, and
the group tool cannot be found.

Methods of 1. Enter the tool life management page and reset the current life of the tool life
exclusion management to zero.
2. Or enter the tool life management page to make the "current life < maximum
life" condition of the tool established.

Alarm ID MACRO-645 Alarm title 【the Life of Multiple Tools Has Expired,
Please Go to the Tool Management
Function to Check】

Description 1. Suitable for high gloss glass.

2. The tool life of two or more tools with the same tool number on different axes has
expired, and the group tool cannot be found in the tool magazine.

Possible reasons 1. The tool life management has been turned on, the used tool life has expired, and
the group tool cannot be found.

Methods of 1. Enter the tool life management page and reset the current life of the tool life
exclusion management to zero.
2. Or enter the tool life management page to make the "current life < maximum life"
condition of the tool established.

MACRO Alarm - MACRO – 664

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CNC Alarm Manual.

Alarm ID MACRO-20001 Alarm title

【Tool Number Setting
Cannot Be Zero】

Description Input wrong tool number

Possible reasons Tool number is set to 0

Methods of Set the correct tool number

exclusion

Alarm ID MACRO-20002 Alarm title

【Z1 Coupling Flag
Cannot Be Zero】

Description Input error Z1 coupling flag

Possible reasons The Z1 coupling flag is set to 0

Methods of Set the correct Z1 coupling flag

exclusion

Alarm ID MACRO-20003 Alarm title

【The Quick Tool Setting
Function Cannot Be Used if the
Tool Setting Action Has Not
Been Performed】

Description Because the quick tool setting needs to have the tool surface position information (tool
length), the tool needs to perform the tool setting action (automatic tool setting or tool
breakage detection)

Possible reasons Knife setting has not been performed

Methods of Perform automatic tool setting

exclusion

MACRO Alarm - MACRO – 665

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Alarm ID MACRO-20004 Alarm title

【the Measurement Speed
Cannot Be Zero】

Description Input error measuring speed

Possible reasons The measurement speed is 0

Methods of Set the correct measurement speed

exclusion

Alarm ID MACRO-20014 Alarm title

【the Multi-z Tool Table is Not
Turned on, So the Multi-z
Automatic Tool Setting
Function Cannot Be
Executed】

Description You need to open the tool table to get the tool length information

Possible reasons Multi-Z tool table is not turned on

Methods of Set Pr3816 to 3

exclusion

Alarm ID MACRO-20021~20026 Alarm title

【Zx Tool Length
Measurement Error Value
is Too Large】

Description Check "2nd Tool Setting" in advanced adjustment, if the difference between the two
measured tool lengths is greater than 0.01mm, it means that the measurement error is too
large

Possible reasons 1. Tool setting speed is too fast

2. There are obstacles

Methods of 1. Slow down the tool setting speed

exclusion 2. Remove obstacles

MACRO Alarm - MACRO – 666

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CNC Alarm Manual.

Alarm ID MACRO-21008~21504 Alarm title

【Zx Starting Point
Position Setting Error】

Description The starting point position is set incorrectly, that is, the tool setting action cannot be
performed

Possible reasons 1. The position of the starting point is lower than the surface position of the tool
detector
2. There are obstacles

Methods of 1. Set the correct starting point position

exclusion 2. Check if #1608 is expected
3. Remove obstacles

Alarm ID MACRO-23008~23504 Alarm title

【Zx Lowest Point
Position Setting Error】

Description The lowest point position is set incorrectly, that is, the tool setting action cannot be
performed

Possible reasons 1. Z1 trip signal source setting error

2. The lowest point position is higher than the surface position of the tool detector
3. There are obstacles
4. Hardware wiring error

Methods of 1. Reset Z1 Trip Source

exclusion 2. Set the correct starting point position
3. Check if #1608 is expected
4. Remove obstacles
5. Check hardware for wiring errors

Alarm ID MACRO-25008~25504 Alarm title

【There is a Tool on the Zx
Axis, and the Return of the
Tool Fails】

Description There is a tool on the spindle, that is, the return of the tool fails

Possible reasons The tool return action is not confirmed

MACRO Alarm - MACRO – 667

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CNC Alarm Manual.

Alarm ID MACRO-25008~25504 Alarm title

【There is a Tool on the Zx
Axis, and the Return of the
Tool Fails】

Methods of Perform the tool return action

exclusion

Alarm ID MACRO-27008~27504 Alarm title

【Zx Current Tool is
Seriously Worn or Broken
(Tool Needs to Be
Changed)】

Description After the tool breakage detection, it is found that the Z1~Z6 tool is broken

Possible 1. Z1~Z6 tool breakage

reasons 2. Tool setting speed is too fast
3. There are obstacles
4. The allowable value of tool length error is improperly set (ex: not set, the default
value is 0)

Methods of 1. Replace Z1~Z6 tools

exclusion 2. Slow down the tool setting speed
3. Remove obstacles
4. Correct the allowable value of tool length error

13.3.1 Macro-645 the Life of Multiple Tools Has Expired, Please Go to the Tool
Management Function to Check
Alarm ID MACRO-645 Alarm title 【the Life of Multiple Tools Has Expired,
Please Go to the Tool Management
Function to Check】

Description 1. Suitable for high gloss glass.

2. The tool life of two or more tools with the same tool number on different axes has
expired, and the group tool cannot be found in the tool magazine.

Possible reasons 1. The tool life management has been turned on, the used tool life has expired, and
the group tool cannot be found.

MACRO Alarm - MACRO – 668

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CNC Alarm Manual.

Alarm ID MACRO-645 Alarm title 【the Life of Multiple Tools Has Expired,
Please Go to the Tool Management
Function to Check】

Methods of 1. Enter the tool life management page and reset the current life of the tool life
exclusion management to zero.
2. Or enter the tool life management page to make the "current life < maximum life"
condition of the tool established.

13.3.2 MACRO-501~644 Zx-Txx Tool Life Expired

Alarm ID MACRO-5xx Alarm title 【Zx-Txx Tool Life Expired】

Description 1. Suitable for high gloss glass.

2. The tool life has expired and the group tool cannot be found in the tool
magazine.
3. MACRO-501~524 corresponds to Z1-T1~T24 tool life expired;
MACRO-525~548 corresponds to Z2-T1~T24 tool life expired;
So on and so forth.

Possible reasons 1. The tool life management has been turned on, the used tool life has expired, and
the group tool cannot be found.

Methods of 1. Enter the tool life management page and reset the current life of the tool life
exclusion management to zero.
2. Or enter the tool life management page to make the "current life < maximum
life" condition of the tool established.

13.3.3 MACRO-20001 Tool Number Setting Cannot Be Zero

Alarm ID MACRO-20001 Alarm title
【Tool Number Setting Cannot
Be Zero】

Description Input wrong tool number

Possible reasons Tool number is set to 0

Methods of Set the correct tool number

exclusion

MACRO Alarm - MACRO – 669

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CNC Alarm Manual.

13.3.4 MACRO-20002 Z1 Coupling Flag Cannot Be Zero

Alarm ID MACRO-20002 Alarm title
【Z1 Coupling Flag Cannot Be
Zero】

Description Input error Z1 coupling flag

Possible reasons The Z1 coupling flag is set to 0

Methods of Set the correct Z1 coupling flag

exclusion

13.3.5 MACRO-20003 The Quick Tool Setting Function Cannot Be Used if the Tool
Setting Action Has Not Been Performed
Alarm ID MACRO-20003 Alarm title
【The Quick Tool Setting Function
Cannot Be Used if the Tool Setting
Action Has Not Been Performed】

Description Because the quick tool setting needs to have the tool surface position information (tool
length), the tool needs to perform the tool setting action (automatic tool setting or tool
breakage detection)

Possible reasons Knife setting has not been performed

Methods of Perform automatic tool setting

exclusion

13.3.6 MACRO-20004 The Measurement Speed Cannot Be Zero

Alarm ID MACRO-20004 Alarm title
【the Measurement Speed
Cannot Be Zero】

Description Input error measuring speed

Possible reasons The measurement speed is 0

MACRO Alarm - MACRO – 670

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CNC Alarm Manual.

Alarm ID MACRO-20004 Alarm title

【the Measurement Speed
Cannot Be Zero】

Methods of Set the correct measurement speed

exclusion

13.3.7 MACRO-20014 The Multi-z Tool Table is Not Turned on, So the Multi-z
Automatic Tool Setting Function Cannot Be Executed
Alarm ID MACRO-20014 Alarm title
【the Multi-z Tool Table is Not
Turned on, So the Multi-z Automatic
Tool Setting Function Cannot Be
Executed】

Description You need to open the tool table to get the tool length information

Possible reasons Multi-Z tool table is not turned on

Methods of Set Pr3816 to 3

exclusion

13.3.8 MACRO-20021-20026 Zx Tool Length Measurement Error Value is Too Large

Alarm ID MACRO-20021~20026 Alarm title
【Zx Tool Length Measurement
Error Value is Too Large】

Description Check "2nd Tool Setting" in advanced adjustment, if the difference between the two
measured tool lengths is greater than 0.01mm, it means that the measurement error is too
large

Possible reasons 1. Tool setting speed is too fast

2. There are obstacles

Methods of 1. Slow down the tool setting speed

exclusion 2. Remove obstacles

MACRO Alarm - MACRO – 671

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CNC Alarm Manual.

13.3.9 MACRO-21008-21504 Zx Starting Point Position Setting Error

Alarm ID MACRO-21008~21504 Alarm title
【Zx Starting Point Position
Setting Error】

Description The starting point position is set incorrectly, that is, the tool setting action cannot be
performed

Possible reasons 1. The position of the starting point is lower than the surface position of the tool
detector
2. There are obstacles

Methods of 1. Set the correct starting point position

exclusion 2. Check if #1608 is expected
3. Remove obstacles

13.3.10 MACRO-23008-23504 Zx Lowest Point Position Setting Error

Alarm ID MACRO-23008~23504 Alarm title
【Zx Lowest Point Position
Setting Error】

Description The lowest point position is set incorrectly, that is, the tool setting action cannot be
performed

Possible reasons 1. Z1 trip signal source setting error

2. The lowest point position is higher than the surface position of the tool detector
3. There are obstacles
4. Hardware wiring error

Methods of 1. Reset Z1 Trip Source

exclusion 2. Set the correct starting point position
3. Check if #1608 is expected
4. Remove obstacles
5. Check hardware for wiring errors

MACRO Alarm - MACRO – 672

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13.3.11 MACRO-25008-25504 There is a Tool on the Zx Axis, and the Return of the
Tool Fails
Alarm ID MACRO-25008~25504 Alarm title
【There is a Tool on the Zx Axis,
and the Return of the Tool
Fails】

Description There is a tool on the spindle, that is, the return of the tool fails

Possible reasons The tool return action is not confirmed

Methods of Perform the tool return action

exclusion

13.3.12 MACRO-27008-27504 Zx Current Tool is Seriously Worn or Broken (Tool

Needs to Be Changed)
Alarm ID MACRO-27008~27504 Alarm title
【Zx Current Tool is Seriously
Worn or Broken (Tool Needs to
Be Changed)】

Description After the tool breakage detection, it is found that the Z1~Z6 tool is broken

Possible 1. Z1~Z6 tool breakage

reasons 2. Tool setting speed is too fast
3. There are obstacles
4. The allowable value of tool length error is improperly set (ex: not set, the default
value is 0)

Methods of 1. Replace Z1~Z6 tools

exclusion 2. Slow down the tool setting speed
3. Remove obstacles
4. Correct the allowable value of tool length error

MACRO Alarm - MACRO – 673

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14 Device Alarm - STATION

Alarm ID STATION-01h Alarm title 【M3 Information abnormal:
function command error】

Description M3 information communication error, the drive cannot support this function command
(Function code).

Possible Causes 1. The communication between the controller and the drive is unstable, resulting in a
communication packet error.
2. The driver firmware version does not support this information communication
packet.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Update the driver firmware version.
3. Update the controller software version.
4. If the problem persists, please contact the distributor or the Vendor for repair.

Alarm ID STATION-02h Alarm title 【M3 Information exception:

memory location error】

Description M3 information communication error, access to invalid memory location.

Possible Causes 1. The communication between the controller and the drive is unstable, resulting in a
communication packet error.
2. The driver firmware version does not support this information communication
packet.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Update the driver firmware version.
3. Update the controller software version.
4. If the problem persists, please contact the distributor or the Vendor for repair.

Alarm ID STATION-03h Alarm title 【M3 Information exception:

data length error】

Description M3 informationcommunication error, the length of the accessed data does not match
the size of the specified memory space.

Possible Causes 1. The communication between the controller and the drive is unstable, resulting in
a communication packet error.
2. The driver firmware version does not support this information communication
packet.

Device Alarm - STATION – 674

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Alarm ID STATION-03h Alarm title 【M3 Information exception:

data length error】

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Update the driver firmware version.
3. Update the controller software version.
4. If the problem persists, please contact the distributor or the Vendor for repair.

Alarm ID STATION-04h Alarm title 【M3 Information exception: data

type error】

Description M3 information communication error, the drive cannot support the specified data type.

Possible Causes 1. The communication between the controller and the drive is unstable, resulting in
a communication packet error.
2. The driver firmware version does not support this information communication
packet.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Update the driver firmware version
3. Update the controller software version.
4. If the problem persists, please contact the distributor or the Vendor for repair.

Alarm ID STATION-05h Alarm title 【M3 Information exception: access

authority error】

Description M3 information communication error, no permission to access the specified memory

space.

Possible Causes 1. The communication between the controller and the drive is unstable, resulting in a
communication packet error.
2. The driver firmware version does not support this information communication
packet.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Update the driver firmware version.
3. Update the controller software version.
4. If the problem persists, please contact the distributor or the Vendor for repair.

Device Alarm - STATION – 675

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Alarm ID STATION-06h Alarm title 【M3 Information exception: data

setting error】

Description M3 information communication error, the set data size exceeds the allowable range.

Possible Causes 1. The communication between the controller and the drive is unstable, resulting in a
communication packet error.
2. The driver firmware version does not support this information communication
packet.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Update the driver firmware version.
3. Update the controller software version.
4. If the problem persists, please contact the distributor or the Vendor for repair.

Alarm ID STATION-07h Alarm title 【M3 Information exception: data

range selection error】

Description M3 information communication error, the selected data range is not a complete memory
space, and data access is not possible.

Possible Causes 1. The communication between the controller and the drive is unstable, resulting in a
communication packet error.
2. The driver firmware version does not support this information communication
packet.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Update the driver firmware version.
3. Update the controller software version.
4. If the problem persists, please contact the distributor or the Vendor for repair.

Alarm ID STATION-08h Alarm title 【M3 Information exception: state

environment error】

Description M3 information communication error, the current state environment of the drive cannot
execute this command.

Possible Causes 1. The current servo status cannot execute this command.
2. The communication between the controller and the drive is unstable, resulting in a
communication packet error.
3. The driver version does not support this information communication packet.

Device Alarm - STATION – 676

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Alarm ID STATION-08h Alarm title 【M3 Information exception: state

environment error】

Solution 1. Try again after changing the servo state (Servo On/Off).
2. Replace the cable and make sure the communication between the controller and
the driver is stable.
3. Update the driver firmware version.
4. Update the controller software version.
5. If the problem persists, please contact the distributor or the Vendor for repair.

Alarm ID STATION-09h Alarm title 【M3 Information exception:

program processing conflicts】

Description M3 information communication error, this command conflicts with the currently executing
program.

Possible Causes 1. The current servo status cannot execute this command.
2. The communication between the controller and the drive is unstable, resulting in a
communication packet error.
3. The driver version does not support this information communication packet.

Solution 1. Abort the command other axis are executing.

2. Replace the cable and make sure the communication between the controller and
the driver is stable.
3. Update the driver firmware version.
4. Update the controller software version.
5. If the problem persists, please contact the distributor or the Vendor for repair.

Alarm ID STATION-41h Alarm title 【FRAM read/write failed】

Description External FRAM read and write failed.

Possible Causes The external FRAM is corrupted, causing the program fail to write/read normally.

Solution Check if the driver hardware is malfunctioned or damaged.

Alarm ID STATION-42h Alarm title 【Preamp FPGA cannot be used

】

Description Pre-amp FPGA is not available

Possible Causes There is an error in the program in the preamplifier FPGA, which makes the FPGA
unusable.

Device Alarm - STATION – 677

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Alarm ID STATION-42h Alarm title 【Preamp FPGA cannot be used

】

Solution Reburn preamp firmware, after burning completed reboot the driver.

Alarm ID STATION-43h Alarm title 【Burning failure: the driver cannot

perform burning in servo enabled state
】

Description Cannot enter burning mode while the drive is still in the servo-on state.

Possible Causes There is servo axis in the servo-on state, which makes it impossible to enter the burning
mode.

Solution Re-perform burning after confirming that all servo axis in connection is in servo-off state.

Alarm ID STATION-44h Alarm title 【DSP program check error】

Description DSP program check error.

Possible Causes The firmware in the drive's preamp is incomplete.

Solution Reburn preamp firmware, upon burning completion reboot the driver.

Alarm ID STATION-45h Alarm title 【DSP firmware version check

error】

Description DSP firmware version check error.

Possible Causes The firmware version in the drive's preamp is incompatible.

Solution Reburn preamp firmware, upon burning completion reboot the driver.

Alarm ID STATION-46h Alarm title 【The driver needs to be

recharged】

Description The drive needs to be powered back on.

Possible Causes After the drive firmware has been burned, the drive needs to be rebooted.

Solution Reboot the driver.

Device Alarm - STATION – 678

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Alarm ID STATION-47h Alarm title 【Module ID Data Error】

Description Reading module ID data error

Possible Causes 1. Module ID data error causing by memory ageing or communication interfered.
2. Any of module number, extend card number, add-on card number is over range.

Solution 1. Check wiring, especially if shielding is connected to ground correctly. Then

reboot the drive.
2. Check the drive, IO extend card, and add-on card are official version.
3. Send back to Syntec.

Alarm ID STATION-51h Alarm title 【Burning failure: packet count is

not continuous】

Description Packet count is not continuous.

Possible Causes The communication between the controller and the drive is unstable, causing the
communication packet to be missed.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. After reboot controller and driver, re-burn firmware.
3. Re-burn the driver with driver tuning software.

Alarm ID STATION-52h Alarm title 【Burning failure: missing packet

search failed】

Description Try to re-search for missing packets, but an error occurred during the search.

Possible Causes The communication between the controller and the drive is unstable, causing the
communication packet to be missed.
After the communication packet is missing, try to search for the missing packet data
again, but the search fails.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. After reboot the controller and driver, then re-burn the driver.
3. Re-burn the driver with driver tuning software.

Device Alarm - STATION – 679

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Alarm ID STATION-61h Alarm title 【Burning failure: missing packet

recording failed】

Description An error occurred while recording the relevant environmental information of the missing
package.

Possible Causes The communication between the controller and the drive is unstable, causing the
communication packet to be missed.
After the communication packet is missing, try to record the environmental information
of the missing packet, but an error occurs in the record.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Reboot the controller and the driver and re-burn.
3. Re-burn with the driver tuning software.

Alarm ID STATION-71h Alarm title 【Burning failure: invalid

command】

Description The controller sent the wrong burn command.

Possible Causes Drive firmware version does not support this burn command.

Solution Re-burn after updating the driver firmware version.

Alarm ID STATION-72h Alarm title 【Burning failure: failed to perform

burn initialization】

Description The burn initialization is not performed before the drive starts burning.

Possible Causes The communication between the controller and the drive is unstable, causing the
initialization command to be missed.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Re-burn with the driver tuning software.
3. Check if the driver hardware is malfunctioned or damaged.

Alarm ID STATION-73h Alarm title 【Burning failure: failed to notify file

transmission is complete】

Description After the burn file transfer completed, the drive has not been notified that the file transfer
has been completed.

Device Alarm - STATION – 680

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Alarm ID STATION-73h Alarm title 【Burning failure: failed to notify file

transmission is complete】

Possible Causes The communication between the controller and the drive is unstable, and the notification
command for the completion of the file transfer is missing.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Re-burn with the driver tuning software.
3. Check if the driver hardware is malfunctioned or damaged.

Alarm ID STATION-81h Alarm title 【Burning failure: The element is

damaged or non-existent】

Description Component is damaged or does not exist.

Possible Causes The programming component is damaged, making it impossible to perform the burn
operation.

Solution 1. Re-burn with the driver tuning software.

2. Check if the driver hardware is malfunctioned or damaged.

Alarm ID STATION-82h Alarm title 【Burning failure: memory space

cannot be erased】

Description Unable to erase memory space (Flash).

Possible Causes Memory space cannot be erased when the drive performs initialization.

Solution 1. Re-burn with the driver tuning software.

2. Check if the driver hardware is malfunctioned or damaged.

Alarm ID STATION-83h Alarm title 【Burning failure: data size does not
match memory space】

Description Data size does not match memory space.

Possible Causes The file size of the burning installation package does not match the drive memory space.

Device Alarm - STATION – 681

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Alarm ID STATION-83h Alarm title 【Burning failure: data size does not
match memory space】

Solution 1. Confirm whether the installation package is damaged. Re-download the package
and re-burn.
2. Verify that the content of the installation package is compatible with the hardware
module in the driver.
3. Re-burn with the driver tuning software.

Alarm ID STATION-84h Alarm title 【Burning failure: write address

error】

Description Write in wrong address .

Possible Causes The module address of the burning installation package does not match the module
configuration in the drive.

Solution 1. Confirm whether the installation package is damaged. Re-download the package
and re-burn.
2. Verify that the content of the installation package is compatible with the hardware
module in the driver.
3. Re-burn with the driver tuning software.

Alarm ID STATION-85h Alarm title 【Burning failure: error in memory

writing】

Description An error occurred while writing to the memory.

Possible Causes Memory write failure occurred during burning.

Solution 1. Re-burn with the driver tuning software.

2. Check if the driver hardware is malfunctioned or damaged.

Alarm ID STATION-86h Alarm title 【Burning failure: data packet

error】

Description At the end of the burning process, the drive checks that the file size does not match the
expected.

Possible Causes The communication between the controller and the drive is unstable, resulting in a
communication packet error.

Device Alarm - STATION – 682

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Alarm ID STATION-86h Alarm title 【Burning failure: data packet

error】

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Confirm whether the installation package is damaged. Re-downloading the
package and re-burn.
3. Re-burn with the driver tuning software.

Alarm ID STATION-87h Alarm title 【Burning failure: file check error

】

Description An error occurred while the drive was checking the contents of burn installation package.

Possible Causes 1. The communication between the controller and the drive is unstable, resulting in
a communication packet error.
2. The file content of the burning installation package is damaged.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Confirm whether the installation package is damaged. Re-download the package
and re-burn.
3. Re-burn with the driver tuning software.

Alarm ID STATION-100h Alarm title 【Burning

failure: Drive communication
timeout】

Description Drive communication timeout during the burning process.

Possible Causes 1. The M3 drive does not support M3 message communication.

2. Communication between controller and driver is not stable, causing the M3 drive
message or EtherCAT drive mailbox communication takes too much time.

Solution 1. If it is M3 network, confirm that the drive can support M3 message

communication.
2. Replace the cable and make sure the communication between the controller and
the drive is stable.
3. Update the drive firmware version.

Alarm ID STATION-101h Alarm title 【Burning failure: Burning can only be

conducted if the servo axis is in servo
disabled state】

Description The controller must enter the burn mode when all servo axes are in the servo-off state.

Device Alarm - STATION – 683

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Alarm ID STATION-101h Alarm title 【Burning failure: Burning can only be

conducted if the servo axis is in servo
disabled state】

Possible Causes The controller still has the servo axis in the servo-on state, so the drive burn mode cannot
be connected.

Solution Re-burn after confirming that the all connected servo axis is in servo-off state.

Alarm ID STATION-102h Alarm title 【Communication failure: the driver

is in burn mode】

Description The drive is in burn mode and cannot provide servo and I/O functions on the drive side.

Possible Causes 1. After the drive firmware burned, the drive did not reboot.
2. The driver preamp firmware is incomplete and cannot enable servo and I/O
functions.

Solution 1. Reboot the driver.

2. Reburn preamp firmware before reboot the driver.
3. Re-burn preamp firmware with the driver tuning software.
4. Check if the driver hardware is malfunctioned or damaged.

Alarm ID STATION-103h Alarm title 【Burning failure: abnormal

interruption occurred during the
previous burning】

Description Burn failed. The abnormality occurred during the previous burn process, causing the
process to be interrupted abnormally and the new burning operation could not be
performed.

Possible Causes An abnormality occurred during the previous burn process and the burning action was
interrupted abnormally.

Solution 1. Re-burn after reboot the controller and driver.

2. Re-burn with the driver tuning software.

Alarm ID STATION-104h Alarm title 【Burning failure: error in checking

the burning environment】

Description Burning failed, error occurred while checking the burning environment.

Possible Causes The internal file of the controller is damaged, resulting in the inability to perform the
programming action.

Device Alarm - STATION – 684

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Alarm ID STATION-104h Alarm title 【Burning failure: error in checking

the burning environment】

Solution 1. Re-burn with the driver tuning software.

2. Update the controller software version.
3. If the problem persists, please contact the distributor or the Vendor for repair.

Alarm ID STATION-105h Alarm title 【Burning failure: the drive cannot

enter burn mode】

Description The burning failed, the drive cannot enter the burning mode.

Possible Causes The driver firmware version does not support burn files through the controller.

Solution Re-burn with the driver tuning software.

Alarm ID STATION-106h Alarm title 【The controller cannot identify the

device information of the driver】

Description The controller does not recognize the drive device information of this version.

Possible Causes Controller software version is too old to recognize this version’s drive device information.

Solution Update the controller software version

Alarm ID STATION-107h Alarm title 【The version of the driver boot

loader does not support remote
burning】

Description The boot loader version of the drive is too old to support firmware burning via the
controller.

Possible Causes The drive loader version of the drive is too old.

Solution 1. Re-burn with the driver tuning software.

2. Contact the Vendor to update the driver boot loader.

Device Alarm - STATION – 685

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14.1 STATION-01h M3 Information abnormal: function command error

Alarm ID STATION-01h Alarm title 【M3 Information abnormal:
function command error】

Description M3 information communication error, the drive cannot support this function command
(Function code).

Possible Causes 1. The communication between the controller and the drive is unstable, resulting in a
communication packet error.
2. The driver firmware version does not support this information communication
packet.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Update the driver firmware version.
3. Update the controller software version.
4. If the problem persists, please contact the distributor or the Vendor for repair.

14.2 STATION-02h M3 Information exception: memory location error

Alarm ID STATION-02h Alarm title 【M3 Information exception:
memory location error】

Description M3 information communication error, access to invalid memory location.

Possible Causes 1. The communication between the controller and the drive is unstable, resulting in a
communication packet error.
2. The driver firmware version does not support this information communication
packet.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Update the driver firmware version.
3. Update the controller software version.
4. If the problem persists, please contact the distributor or the Vendor for repair.

Device Alarm - STATION – 686

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14.3 STATION-03h M3 Information exception: data length error

Alarm ID STATION-03h Alarm title 【M3 Information exception:
data length error】

Description M3 informationcommunication error, the length of the accessed data does not match
the size of the specified memory space.

Possible Causes 1. The communication between the controller and the drive is unstable, resulting in
a communication packet error.
2. The driver firmware version does not support this information communication
packet.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Update the driver firmware version.
3. Update the controller software version.
4. If the problem persists, please contact the distributor or the Vendor for repair.

14.4 STATION-04h M3 Information exception: data type error

Alarm ID STATION-04h Alarm title 【M3 Information exception: data
type error】

Description M3 information communication error, the drive cannot support the specified data type.

Possible Causes 1. The communication between the controller and the drive is unstable, resulting in
a communication packet error.
2. The driver firmware version does not support this information communication
packet.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Update the driver firmware version
3. Update the controller software version.
4. If the problem persists, please contact the distributor or the Vendor for repair.

Device Alarm - STATION – 687

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14.5 STATION-05h M3 Information exception: access authority error

Alarm ID STATION-05h Alarm title 【M3 Information exception: access
authority error】

Description M3 information communication error, no permission to access the specified memory

space.

Possible Causes 1. The communication between the controller and the drive is unstable, resulting in a
communication packet error.
2. The driver firmware version does not support this information communication
packet.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Update the driver firmware version.
3. Update the controller software version.
4. If the problem persists, please contact the distributor or the Vendor for repair.

14.6 STATION-06h M3 Information exception: data setting error

Alarm ID STATION-06h Alarm title 【M3 Information exception: data
setting error】

Description M3 information communication error, the set data size exceeds the allowable range.

Possible Causes 1. The communication between the controller and the drive is unstable, resulting in a
communication packet error.
2. The driver firmware version does not support this information communication
packet.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Update the driver firmware version.
3. Update the controller software version.
4. If the problem persists, please contact the distributor or the Vendor for repair.

Device Alarm - STATION – 688

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14.7 STATION-07h M3 Information exception: data range selection error

Alarm ID STATION-07h Alarm title 【M3 Information exception: data
range selection error】

Description M3 information communication error, the selected data range is not a complete memory
space, and data access is not possible.

Possible Causes 1. The communication between the controller and the drive is unstable, resulting in a
communication packet error.
2. The driver firmware version does not support this information communication
packet.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Update the driver firmware version.
3. Update the controller software version.
4. If the problem persists, please contact the distributor or the Vendor for repair.

14.8 STATION-08h M3 Information exception: state environment error

Alarm ID STATION-08h Alarm title 【M3 Information exception: state
environment error】

Description M3 information communication error, the current state environment of the drive cannot
execute this command.

Possible Causes 1. The current servo status cannot execute this command.
2. The communication between the controller and the drive is unstable, resulting in a
communication packet error.
3. The driver version does not support this information communication packet.

Solution 1. Try again after changing the servo state (Servo On/Off).
2. Replace the cable and make sure the communication between the controller and
the driver is stable.
3. Update the driver firmware version.
4. Update the controller software version.
5. If the problem persists, please contact the distributor or the Vendor for repair.

Device Alarm - STATION – 689

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14.9 STATION-09h M3 Information exception: program processing

conflicts
Alarm ID STATION-09h Alarm title 【M3 Information exception:
program processing conflicts】

Description M3 information communication error, this command conflicts with the currently executing
program.

Possible Causes 1. The current servo status cannot execute this command.
2. The communication between the controller and the drive is unstable, resulting in a
communication packet error.
3. The driver version does not support this information communication packet.

Solution 1. Abort the command other axis are executing.

2. Replace the cable and make sure the communication between the controller and
the driver is stable.
3. Update the driver firmware version.
4. Update the controller software version.
5. If the problem persists, please contact the distributor or the Vendor for repair.

14.10 STATION-41h FRAM read/write failed

Alarm ID STATION-41h Alarm title 【FRAM read/write failed】

Description External FRAM read and write failed.

Possible Causes The external FRAM is corrupted, causing the program fail to write/read normally.

Solution Check if the driver hardware is malfunctioned or damaged.

14.11 STATION-42h Preamp FPGA cannot be used

Alarm ID STATION-42h Alarm title 【Preamp FPGA cannot be used
】

Description Pre-amp FPGA is not available

Possible Causes There is an error in the program in the preamplifier FPGA, which makes the FPGA
unusable.

Device Alarm - STATION – 690

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Alarm ID STATION-42h Alarm title 【Preamp FPGA cannot be used

】

Solution Reburn preamp firmware, after burning completed reboot the driver.

14.12 STATION-43h Burning failure: the driver cannot perform burning in

servo enabled state
Alarm ID STATION-43h Alarm title 【Burning failure: the driver cannot
perform burning in servo enabled state
】

Description Cannot enter burning mode while the drive is still in the servo-on state.

Possible Causes There is servo axis in the servo-on state, which makes it impossible to enter the burning
mode.

Solution Re-perform burning after confirming that all servo axis in connection is in servo-off state.

14.13 STATION-44h DSP program check error

Alarm ID STATION-44h Alarm title 【DSP program check error】

Description DSP program check error.

Possible Causes The firmware in the drive's preamp is incomplete.

Solution Reburn preamp firmware, upon burning completion reboot the driver.

14.14 STATION-45h DSP firmware version check error

Alarm ID STATION-45h Alarm title 【DSP firmware version check
error】

Description DSP firmware version check error.

Possible Causes The firmware version in the drive's preamp is incompatible.

Solution Reburn preamp firmware, upon burning completion reboot the driver.

Device Alarm - STATION – 691

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14.15 STATION-46h The driver needs to be recharged

Alarm ID STATION-46h Alarm title 【The driver needs to be
recharged】

Description The drive needs to be powered back on.

Possible Causes After the drive firmware has been burned, the drive needs to be rebooted.

Solution Reboot the driver.

14.16 STATION-47h Module ID Data Error

Alarm ID STATION-47h Alarm title 【Module ID Data Error】

Description Reading module ID data error

Possible Causes 1. Module ID data error causing by memory ageing or communication interfered.
2. Any of module number, extend card number, add-on card number is over range.

Solution 1. Check wiring, especially if shielding is connected to ground correctly. Then

reboot the drive.
2. Check the drive, IO extend card, and add-on card are official version.
3. Send back to Syntec.

14.17 STATION-51h Burning failure: packet count is not continuous

Alarm ID STATION-51h Alarm title 【Burning failure: packet count is
not continuous】

Description Packet count is not continuous.

Possible Causes The communication between the controller and the drive is unstable, causing the
communication packet to be missed.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. After reboot controller and driver, re-burn firmware.
3. Re-burn the driver with driver tuning software.

Device Alarm - STATION – 692

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14.18 STATION-52h Burning failure: missing packet search failed

Alarm ID STATION-52h Alarm title 【Burning failure: missing packet
search failed】

Description Try to re-search for missing packets, but an error occurred during the search.

Possible Causes The communication between the controller and the drive is unstable, causing the
communication packet to be missed.
After the communication packet is missing, try to search for the missing packet data
again, but the search fails.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. After reboot the controller and driver, then re-burn the driver.
3. Re-burn the driver with driver tuning software.

14.19 STATION-61h Burning failure: missing packet recording failed

Alarm ID STATION-61h Alarm title 【Burning failure: missing packet
recording failed】

Description An error occurred while recording the relevant environmental information of the missing
package.

Possible Causes The communication between the controller and the drive is unstable, causing the
communication packet to be missed.
After the communication packet is missing, try to record the environmental information
of the missing packet, but an error occurs in the record.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Reboot the controller and the driver and re-burn.
3. Re-burn with the driver tuning software.

14.20 STATION-71h Burning failure: invalid command

Alarm ID STATION-71h Alarm title 【Burning failure: invalid
command】

Description The controller sent the wrong burn command.

Device Alarm - STATION – 693

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Alarm ID STATION-71h Alarm title 【Burning failure: invalid

command】

Possible Causes Drive firmware version does not support this burn command.

Solution Re-burn after updating the driver firmware version.

14.21 STATION-72h Burning failure: failed to perform burn initialization

Alarm ID STATION-72h Alarm title 【Burning failure: failed to perform
burn initialization】

Description The burn initialization is not performed before the drive starts burning.

Possible Causes The communication between the controller and the drive is unstable, causing the
initialization command to be missed.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Re-burn with the driver tuning software.
3. Check if the driver hardware is malfunctioned or damaged.

14.22 STATION-73h Burning failure: failed to notify file transmission is

complete
Alarm ID STATION-73h Alarm title 【Burning failure: failed to notify file
transmission is complete】

Description After the burn file transfer completed, the drive has not been notified that the file transfer
has been completed.

Possible Causes The communication between the controller and the drive is unstable, and the notification
command for the completion of the file transfer is missing.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Re-burn with the driver tuning software.
3. Check if the driver hardware is malfunctioned or damaged.

Device Alarm - STATION – 694

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14.23 STATION-81h Burning failure: The element is damaged or non-

existent
Alarm ID STATION-81h Alarm title 【Burning failure: The element is
damaged or non-existent】

Description Component is damaged or does not exist.

Possible Causes The programming component is damaged, making it impossible to perform the burn
operation.

Solution 1. Re-burn with the driver tuning software.

2. Check if the driver hardware is malfunctioned or damaged.

14.24 STATION-82h Burning failure: memory space cannot be erased

Alarm ID STATION-82h Alarm title 【Burning failure: memory space
cannot be erased】

Description Unable to erase memory space (Flash).

Possible Causes Memory space cannot be erased when the drive performs initialization.

Solution 1. Re-burn with the driver tuning software.

2. Check if the driver hardware is malfunctioned or damaged.

14.25 STATION-83h Burning failure: data size does not match memory
space
Alarm ID STATION-83h Alarm title 【Burning failure: data size does not
match memory space】

Description Data size does not match memory space.

Possible Causes The file size of the burning installation package does not match the drive memory space.

Solution 1. Confirm whether the installation package is damaged. Re-download the package
and re-burn.
2. Verify that the content of the installation package is compatible with the hardware
module in the driver.
3. Re-burn with the driver tuning software.

Device Alarm - STATION – 695

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14.26 STATION-84h Burning failure: write address error

Alarm ID STATION-84h Alarm title 【Burning failure: write address
error】

Description Write in wrong address .

Possible Causes The module address of the burning installation package does not match the module
configuration in the drive.

Solution 1. Confirm whether the installation package is damaged. Re-download the package
and re-burn.
2. Verify that the content of the installation package is compatible with the hardware
module in the driver.
3. Re-burn with the driver tuning software.

14.27 STATION-85h Burning failure: error in memory writing

Alarm ID STATION-85h Alarm title 【Burning failure: error in memory
writing】

Description An error occurred while writing to the memory.

Possible Causes Memory write failure occurred during burning.

Solution 1. Re-burn with the driver tuning software.

2. Check if the driver hardware is malfunctioned or damaged.

14.28 STATION-86h Burning failure: data packet error

Alarm ID STATION-86h Alarm title 【Burning failure: data packet
error】

Description At the end of the burning process, the drive checks that the file size does not match the
expected.

Possible Causes The communication between the controller and the drive is unstable, resulting in a
communication packet error.

Device Alarm - STATION – 696

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Alarm ID STATION-86h Alarm title 【Burning failure: data packet

error】

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Confirm whether the installation package is damaged. Re-downloading the
package and re-burn.
3. Re-burn with the driver tuning software.

14.29 STATION-87h Burning failure: file check error

Alarm ID STATION-87h Alarm title 【Burning failure: file check error
】

Description An error occurred while the drive was checking the contents of burn installation package.

Possible Causes 1. The communication between the controller and the drive is unstable, resulting in
a communication packet error.
2. The file content of the burning installation package is damaged.

Solution 1. Replace the cable and make sure the communication between the controller and
the driver is stable.
2. Confirm whether the installation package is damaged. Re-download the package
and re-burn.
3. Re-burn with the driver tuning software.

14.30 STATION-100h Burning failure: Drive communication timeout

Alarm ID STATION-100h Alarm title 【Burning
failure: Drive communication
timeout】

Description Drive communication timeout during the burning process.

Possible Causes 1. The M3 drive does not support M3 message communication.

2. Communication between controller and driver is not stable, causing the M3 drive
message or EtherCAT drive mailbox communication takes too much time.

Solution 1. If it is M3 network, confirm that the drive can support M3 message

communication.
2. Replace the cable and make sure the communication between the controller and
the drive is stable.
3. Update the drive firmware version.

Device Alarm - STATION – 697

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14.31 STATION-101h Burning failure: Burning can only be conducted if

the servo axis is in servo disabled state
Alarm ID STATION-101h Alarm title 【Burning failure: Burning can only be
conducted if the servo axis is in servo
disabled state】

Description The controller must enter the burn mode when all servo axes are in the servo-off state.

Possible Causes The controller still has the servo axis in the servo-on state, so the drive burn mode cannot
be connected.

Solution Re-burn after confirming that the all connected servo axis is in servo-off state.

14.32 STATION-102h Communication failure: the driver is in burn mode

Alarm ID STATION-102h Alarm title 【Communication failure: the driver
is in burn mode】

Description The drive is in burn mode and cannot provide servo and I/O functions on the drive side.

Possible Causes 1. After the drive firmware burned, the drive did not reboot.
2. The driver preamp firmware is incomplete and cannot enable servo and I/O
functions.

Solution 1. Reboot the driver.

2. Reburn preamp firmware before reboot the driver.
3. Re-burn preamp firmware with the driver tuning software.
4. Check if the driver hardware is malfunctioned or damaged.

14.33 STATION-103h Burning failure: abnormal interruption occurred

during the previous burning
Alarm ID STATION-103h Alarm title 【Burning failure: abnormal
interruption occurred during the
previous burning】

Description Burn failed. The abnormality occurred during the previous burn process, causing the
process to be interrupted abnormally and the new burning operation could not be
performed.

Device Alarm - STATION – 698

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Alarm ID STATION-103h Alarm title 【Burning failure: abnormal

interruption occurred during the
previous burning】

Possible Causes An abnormality occurred during the previous burn process and the burning action was
interrupted abnormally.

Solution 1. Re-burn after reboot the controller and driver.

2. Re-burn with the driver tuning software.

14.34 STATION-104h Burning failure: error in checking the burning

environment
Alarm ID STATION-104h Alarm title 【Burning failure: error in checking
the burning environment】

Description Burning failed, error occurred while checking the burning environment.

Possible Causes The internal file of the controller is damaged, resulting in the inability to perform the
programming action.

Solution 1. Re-burn with the driver tuning software.

2. Update the controller software version.
3. If the problem persists, please contact the distributor or the Vendor for repair.

14.35 STATION-105h Burning failure: the drive cannot enter burn mode
Alarm ID STATION-105h Alarm title 【Burning failure: the drive cannot
enter burn mode】

Description The burning failed, the drive cannot enter the burning mode.

Possible Causes The driver firmware version does not support burn files through the controller.

Solution Re-burn with the driver tuning software.

Device Alarm - STATION – 699

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14.36 STATION-106h The controller cannot identify the device

information of the driver
Alarm ID STATION-106h Alarm title 【The controller cannot identify the
device information of the driver】

Description The controller does not recognize the drive device information of this version.

Possible Causes Controller software version is too old to recognize this version’s drive device information.

Solution Update the controller software version

14.37 STATION-107h The version of the driver boot loader does not
support remote burning
Alarm ID STATION-107h Alarm title 【The version of the driver boot
loader does not support remote
burning】

Description The boot loader version of the drive is too old to support firmware burning via the
controller.

Possible Causes The drive loader version of the drive is too old.

Solution 1. Re-burn with the driver tuning software.

2. Contact the Vendor to update the driver boot loader.

Device Alarm - STATION – 700

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15 Mechanical Logic Control Alarm - MLC

Mechanical Logic Control Alarm-MLC

001 R40.0: X axis exceeds the positive hardware stroke limit.

002 R40.1: X axis exceeds the negative hardware stroke limit.

003 R40.2: X axis has not yet returned to origin.

004 R40.3: X axis servo driver alarm.

009 R40.8: Y axis exceeds the positive hardware stroke limit.

010 R40.9: Y axis exceeds the negative hardware stroke limit.

011 R40.10: Y axis has not yet returned to the origin.

012 R40.11: Y axis servo driver alarm.

017 R41.0: Z axis exceeds the positive hardware stroke limit.

018 R41.1: Z axis exceeds the negative hardware stroke limit.

019 R41.2: Z axis has not yet returned to the origin.

020 R41.3: Z axis servo driver alarm.

025 R41.8: A axis exceeds the positive hardware stroke limit.

026 R41.9: A axis exceeds the negative hardware stroke limit.

027 R41.10: A axis has not yet returned to the origin.

028 R41.11: A axis servo driver alarm.

033 R42.0: B axis exceeds the positive hardware stroke limit.

034 R42.1: B axis exceeds the negative hardware stroke limit.

Mechanical Logic Control Alarm - MLC – 701

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Mechanical Logic Control Alarm-MLC

035 R42.2: B axis has not yet returned to the origin.

036 R42.3: B axis servo driver alarm.

041 R42.8: C axis exceeds the positive hardware stroke limit.

042 R42.9: C axis exceeds the negative hardware stroke limit.

043 R42.10: C axis has not yet returned to the origin.

044 R42.11: C axis servo driver alarm.

049 R43.0: Spindle servo driver alarm.

050 R43.1: cutting fluid motor overload.

051 R43.2: hydraulic oil pressure system alarm.

052 R43.3: insufficient air pressure.

053 R43.4: insufficient lubricant oil.

054 R43.5: insufficient cutting fluid level.

055 R43.6: the gripper not clamped.

056 R43.7: tool magazine system alarm.

057 CPU temperature is too high, more than 80 degrees. (10.116.24Y, 10.116.36F,
10.116.40, 10.117.40 and before)
CPU temperature is too high, more than 100 degrees. (10.116.24Y,
10.116.36F,10.116.40, 10.117.40 and above)
(only supports x86/i.MX motherboard.)

058 Insufficient remaining system memory.

299 R43.16: cutting fluid motor overload.

Mechanical Logic Control Alarm - MLC – 702

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Mechanical Logic Control Alarm-MLC

300 R43.17: hydraulic oil pressure system alarm.

301 R43.18: insufficient air pressure.

302 R43.19: insufficient lubricant oil.

303 R43.20: insufficient cutting fluid level.

304 R43.21: CPU temperature is over 80 degrees. (only supports x86/i.MX motherboard.)

313 R43.30: Protective Start activated, press SIMU FWD to move to Target Pt. (Remarks:
This alarm is triggered by Robot Products only.)

314 R43.31: Protective Start complete, press START to run program. (Remarks: This alarm
is triggered by Robot Products only.)

1. MLC-001~MLC-048 are axis alarms (8 alarms/axis), and they are also arranged by aixs ID
e.g.
MLC-001~MLC-008 are alarms of NO. 1 axis
MLC-009~MLC-016 are alarms of NO. 2 axis
....
MLC-041~MLC-048 are alarms of NO. 6 axis
2. If some axis is not opened, the corresponding alarms will not be issued.
e.g.
No.5 axis is not opened(Pr25 is set by 0)，then MLC-033~040 will not be issued.
3. If some axis name doesn't match the corresponding alarm string in the above list, then user should define
their own alarm string.
e.g.
Pr321【No.1 axis name】is set by 200(axis-y), and Pr322【No.2 axis name】is set by 100(axis-x).
The alarm string of MLC-001~MLC-008 should be modified as "Y axis"
The alarm string of MLC-009~MLC-016 should be modified as "X axis"

Mechanical Logic Control Alarm - MLC – 703

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16 Laser Marking Alarm - LASERCTRL

Alarm ID LASERCTRL-001 Alarm title 【Exceeding the software process
limit】

Description The target position exceeds the stroke limit setting range.

Possible Cause 1. The galvanometer is intended to travel beyond the stroke limit.
2. The galvanometer parameter setting is incorrect.

Solution 1. Modify target location.

2. Set correct galvanometer parameters and set correct resolution and scanning
angles as per Laser Marking PC Software Manual.

Alarm ID LASERCTRL-002 Alarm title 【Absolute coordinates are

invalid】

Description The absolute coordinate setting is invalid.

Possible Cause After origin is set, reset the mechanism parameters.

Solution Please contact the staff of the machine manufacturer to reset the origin.

Alarm ID LASERCTRL-003 Alarm title 【The laser axis/galvanometer axis

control function cannot be started】

Description The galvanometer axis or laser axis does not activated properly.

Possible Cause 1. In general, this action will not be triggered by any operation.
2. The possible cause is that the software does not match the firmware.

Solution Please consult the Vendor.

Alarm ID LASERCTRL-005 Alarm title 【Laser file loading failed】

Description The laser machining file cannot be turned on correctly.

Possible Cause The file name, file placement folder or machining file header is set incorrectly.

Laser Marking Alarm - LASERCTRL – 704

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Alarm ID LASERCTRL-005 Alarm title 【Laser file loading failed】

Solution 1. Verify that the machining file name is saved under the machining file root
directory.
2. Make sure the file name is entered correctly.
3. Confirm that the machining files are saved under the machining root file
directory.
4. Check if the controller supports the version of the laser processing file.
5. Check if the version number of the laser machining file supports the currently
enabled marking mode.
6. If the above method does not work, please contact the machine manufacturer.

Alarm ID LASERCTRL-006 Alarm 【Illegal repeated interpretations

title number】

Description The number of repeated interpretation machining paths is set

incorrectly.

Possible Cause R17018 is set to 1 (limited times of repeatedly interpreted

machining paths), and R17019 (repeatedly interpreted machining paths)
is set to zero or negative.

Solution Set the number of R17019 reinterpretation machining paths to a positive

integer.

Alarm ID LASERCTRL-007 Alarm Title 【The memory configuration of

the repeated machining path is
abnormal】

Description The memory required to repeatedly interpret the machining path cannot
be configured correctly.

Possible Cause When R17018 is set to 1, 2 or 3 (repeated processing path mode, or record
mode for small files), and any of the following occurs:
1. The laser machining file is too large.
2. Exceed the max. machining time under the record mode for small
files.
3. Use the machining file generated by the old version of CADCAM
software.

Solution 1. Reduce the file size of the machining path file.

2. Please confirm that the machining file has been generated using
the new version of CADCAM software.
3. Please contact the Vendor.

Unable to render include or excerpt-include. Could not retrieve page.

Laser Marking Alarm - LASERCTRL – 705

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Alarm ID LASERCTRL-021 Alarm title 【Coordinate synchronization

error】

Description Coordinate synchronization failed.

Possible Cause When the coordinates are synchronized, there are still commands not
issued.

Solution Re-trigger reset. The reset clears the command and synchronize
coordinates.

Alarm ID LASERCTRL-022 Alarm title 【Distortion correction table out

of range】

Description The galvanometer position table checking failed.

Possible Cause The target point is out of range and the table check fails.

Solution 1. Trigger Reset controller.

2. Change the target position to be within the range of the distortion correction table.
3. Check whether the displacement and zoom of the calibration table are set. If set,
the scope of the calibration table will be changed, causing the target position to be
out of the calibration range.
4. Refer to Laser Marking PC Software Manual to expand the scope of the distortion
correction table.

Alarm ID LASERCTRL-024 Alarm title 【Correction table header error

】

Description The distortion correction header has an error.

Possible Cause The calibration table version does not match the controller version.

Solution 1. Confirm that the controller version is consistent with the marking software
version.
2. Refer to Laser Marking PC Software Manual for recalibration.

Alarm ID LASERCTRL-026 Alarm title 【Laser machining file content

error】

Description Incorrect laser machining file content.

Possible Cause The laser machining file has incorrect command.

Laser Marking Alarm - LASERCTRL – 706

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Alarm ID LASERCTRL-026 Alarm title 【Laser machining file content

error】

Solution 1. Reconvert the machining files

2. Please contact the staff of the machine manufacturer.

Alarm ID LASERCTRL-027 Alarm title 【XY axis command beyond the

distortion correction table range】

Description The X and Y axis commands are outside the range of the distortion correction table.

Possible Cause The X and Y axis commands are outside the range of the distortion correction table.

Solution 1. Trigger Reset to reset the controller.

2. Change the XY axis target position of the pattern to be within the range of the
distortion correction table.
3. Check whether the overall shift and rotate value(R1241~R1244) and galvo shift and
rotate value(R17001~R17004) is zero, or lower the shift rotate value to let pattern
inside the calibration range.
4. Check whether the displacement, zoom, and process limit of the calibration table
are set. If set, the scope of the calibration table will be changed, causing the XY axis
target position to be out of the calibration range.
5. Refer to Laser Marking PC Software Manual; check the galvanometer parameters
settings to uncheck the stroke limit and use a full calibration table size; if this alarm
is still activated when using the complete distortion correction table, it is necessary
to recalibrate a range to meet the calibration table with machining process.
6. When synchronization marking is enabled, refer to Laser Synchronization Marking
Operation Manual, and confirm the setting value of laser control parameters
Pr61~Pr62.

Alarm ID LASERCTRL-028 Alarm title 【Z axis command beyond the

distortion correction table range】

Description The Z axis command is outside the range of the distortion correction table.

Possible Cause The Z axis command is outside the range of the distortion correction table.

Solution 1. Trigger Reset to reset the controller.

2. Change the Z axis target position to be within the range of the distortion correction
table.
3. Refer to the Laser Marking PC Software Manual to expand the scope of the
distortion correction table.
4. When synchronization marking is enabled, refer to Laser Synchronization Marking
Operation Manual, and confirm the setting value of laser control parameter Pr63.

Laser Marking Alarm - LASERCTRL – 707

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Alarm ID LASERCTRL-029 Alarm title 【3D laser marking function is not

supported】

Description The option software Option35 "3D Laser Marking" is not activated, and 3D laser machining
files is not supported.

Possible Cause The option software Option35 "3D Laser Marking" is not activated, and 3D laser machining
files is not supported.

Solution 1. Purchase Option35 for 3D laser marking.

2. For only 2D laser marking, the Z axis instruction of laser processing files must be
zero.

Alarm ID LASERCTRL-030 Alarm title 【The distortion correction table

does not exist】

Description Distortion correction table does not exist.

Possible Cause Initial processing but the distortion correction table does not exist.

Solution 1. Trigger Reset to reset the controller.

2. Re-import the distortion correction table.

Alarm ID LASERCTRL-041 Alarm Title 【Illegal usage in record mode

or play mode】

Description There is a problem of illegal operation in record mode or play mode.

Possible Cause 1. Try to do the synchronous marking or the tracking marking, when
R17018 is set to 3 or 4.
2. Try to switch R17018 under the state of laser running.

Solution 1. R17018 must be set to 0 in the synchronous marking and the

tracking marking.
2. Do not switch R17018 under the state of laser running.

Alarm ID LASERCTRL-042 Alarm Title 【The specific mode is not

supported】

Description The specific mode is not supported.

Possible Cause 1. Try to use the record/ play feature for small files with 70SB.

Laser Marking Alarm - LASERCTRL – 708

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Solution 1. R17018 must be set to 0, 1 or 2, since this model does not support
the record/ play mode for small files.

16.1 LASERCTRL-001 Exceeding the software process limit

Alarm ID LASERCTRL-001 Alarm title 【Exceeding the software process
limit】

Description The target position exceeds the stroke limit setting range.

Possible Cause 1. The galvanometer is intended to travel beyond the stroke limit.
2. The galvanometer parameter setting is incorrect.

Solution 1. Modify target location.

2. Set correct galvanometer parameters and set correct resolution and scanning
angles as per Laser Marking PC Software Manual.

16.2 LASERCTRL-002 Absolute coordinates are invalid

Alarm ID LASERCTRL-002 Alarm title 【Absolute coordinates are
invalid】

Description The absolute coordinate setting is invalid.

Possible Cause After origin is set, reset the mechanism parameters.

Solution Please contact the staff of the machine manufacturer to reset the origin.

16.3 LASERCTRL-003 The laser axis/galvanometer axis control function

cannot be started
Alarm ID LASERCTRL-003 Alarm title 【The laser axis/galvanometer axis
control function cannot be started】

Description The galvanometer axis or laser axis does not activated properly.

Possible Cause 1. In general, this action will not be triggered by any operation.
2. The possible cause is that the software does not match the firmware.

Laser Marking Alarm - LASERCTRL – 709

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Alarm ID LASERCTRL-003 Alarm title 【The laser axis/galvanometer axis

control function cannot be started】

Solution Please consult the Vendor.

16.4 LASERCTRL-005 Laser file loading failed

Alarm ID LASERCTRL-005 Alarm title 【Laser file loading failed】

Description The laser machining file cannot be turned on correctly.

Possible Cause The file name, file placement folder or machining file header is set incorrectly.

Solution 1. Verify that the machining file name is saved under the machining file root
directory.
2. Make sure the file name is entered correctly.
3. Confirm that the machining files are saved under the machining root file
directory.
4. Check if the controller supports the version of the laser processing file.
5. Check if the version number of the laser machining file supports the currently
enabled marking mode.
6. If the above method does not work, please contact the machine manufacturer.

16.5 LASERCTRL-006 Illegal repeated interpretations number

Alarm ID LASERCTRL-006 Alarm 【Illegal repeated interpretations
title number】

Description The number of repeated interpretation machining paths is set

incorrectly.

Possible Cause R17018 is set to 1 (limited times of repeatedly interpreted

machining paths), and R17019 (repeatedly interpreted machining paths)
is set to zero or negative.

Solution Set the number of R17019 reinterpretation machining paths to a positive

integer.

Laser Marking Alarm - LASERCTRL – 710

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16.6 LASERCTRL-007 The memory configuration of the repeated

machining path is abnormal
Alarm ID LASERCTRL-007 Alarm Title 【The memory configuration of
the repeated machining path is
abnormal】

Description The memory required to repeatedly interpret the machining path cannot
be configured correctly.

Possible Cause When R17018 is set to 1, 2 or 3 (repeated processing path mode, or record
mode for small files), and any of the following occurs:
1. The laser machining file is too large.
2. Exceed the max. machining time under the record mode for small
files.
3. Use the machining file generated by the old version of CADCAM
software.

Solution 1. Reduce the file size of the machining path file.

2. Please confirm that the machining file has been generated using
the new version of CADCAM software.
3. Please contact the Vendor.

16.7 LASERCTRL-008 2D simultaneous marking is not supported

Alarm ID LASERCTRL-008 Alarm title 【2D simultaneous marking
is not supported】

Description The software optional function Option39 "2D simultaneous marking" is

not activated, and the 2D simultaneous marking machining file is not
supported.

Possible Cause Use the simultaneous marking function without Option 39.
During machining, it was detected that two or more axis had a
displacement in the mechanical command within first three axis of CNC.
Use overall shift rotate R value(R1241~R1244) when only has 1D
simultaneous marking, leads to two axis movement in flying marking.

Laser Marking Alarm - LASERCTRL – 711

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Solution 1. To use the 2D simultaneous marking function, please purchase

Option39.
2. If use overall shift rotate R value(R1241~R1244), please purchase
Option39. If the shift rotate value is small or only has same
direction shift without rotate, consider using laser parameter
Pr61~63 to close galvo axis to syncronize with CNC axis.
3. If you do not use the 2D simultaneous marking function, please
use the correct marking machining file.

16.8 LASERCTRL-021 Coordinate synchronization error

Alarm ID LASERCTRL-021 Alarm title 【Coordinate synchronization
error】

Description Coordinate synchronization failed.

Possible Cause When the coordinates are synchronized, there are still commands not
issued.

Solution Re-trigger reset. The reset clears the command and synchronize
coordinates.

16.9 LASERCTRL-022 Distortion correction table out of range

Alarm ID LASERCTRL-022 Alarm title 【Distortion correction table out
of range】

Description The galvanometer position table checking failed.

Possible Cause The target point is out of range and the table check fails.

Solution 1. Trigger Reset controller.

2. Change the target position to be within the range of the distortion correction table.
3. Check whether the displacement and zoom of the calibration table are set. If set,
the scope of the calibration table will be changed, causing the target position to be
out of the calibration range.
4. Refer to Laser Marking PC Software Manual to expand the scope of the distortion
correction table.

Laser Marking Alarm - LASERCTRL – 712

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16.10 LASERCTRL-024 Correction table header error

Alarm ID LASERCTRL-024 Alarm title 【Correction table header error
】

Description The distortion correction header has an error.

Possible Cause The calibration table version does not match the controller version.

Solution 1. Confirm that the controller version is consistent with the marking software
version.
2. Refer to Laser Marking PC Software Manual for recalibration.

16.11 LASERCTRL-026 Laser machining file content error

Alarm ID LASERCTRL-026 Alarm title 【Laser machining file content
error】

Description Incorrect laser machining file content.

Possible Cause The laser machining file has incorrect command.

Solution 1. Reconvert the machining files

2. Please contact the staff of the machine manufacturer.

16.12 LASERCTRL-027 XY axis command beyond the distortion correction

table range
Alarm ID LASERCTRL-027 Alarm title 【XY axis command beyond the
distortion correction table range】

Description The X and Y axis commands are outside the range of the distortion correction table.

Possible Cause The X and Y axis commands are outside the range of the distortion correction table.

Laser Marking Alarm - LASERCTRL – 713

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Alarm ID LASERCTRL-027 Alarm title 【XY axis command beyond the

distortion correction table range】

Solution 1. Trigger Reset to reset the controller.

2. Change the XY axis target position of the pattern to be within the range of the
distortion correction table.
3. Check whether the overall shift and rotate value(R1241~R1244) and galvo shift and
rotate value(R17001~R17004) is zero, or lower the shift rotate value to let pattern
inside the calibration range.
4. Check whether the displacement, zoom, and process limit of the calibration table
are set. If set, the scope of the calibration table will be changed, causing the XY axis
target position to be out of the calibration range.
5. Refer to Laser Marking PC Software Manual; check the galvanometer parameters
settings to uncheck the stroke limit and use a full calibration table size; if this alarm
is still activated when using the complete distortion correction table, it is necessary
to recalibrate a range to meet the calibration table with machining process.
6. When synchronization marking is enabled, refer to Laser Synchronization Marking
Operation Manual, and confirm the setting value of laser control parameters
Pr61~Pr62.

16.13 LASERCTRL-028 Z axis command beyond the distortion correction

table range
Alarm ID LASERCTRL-028 Alarm title 【Z axis command beyond the
distortion correction table range】

Description The Z axis command is outside the range of the distortion correction table.

Possible Cause The Z axis command is outside the range of the distortion correction table.

Solution 1. Trigger Reset to reset the controller.

2. Change the Z axis target position to be within the range of the distortion correction
table.
3. Refer to the Laser Marking PC Software Manual to expand the scope of the
distortion correction table.
4. When synchronization marking is enabled, refer to Laser Synchronization Marking
Operation Manual, and confirm the setting value of laser control parameter Pr63.

Laser Marking Alarm - LASERCTRL – 714

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16.14 LASERCTRL-029 3D laser marking function is not supported

Alarm ID LASERCTRL-029 Alarm title 【3D laser marking function is not
supported】

Description The option software Option35 "3D Laser Marking" is not activated, and 3D laser machining
files is not supported.

Possible Cause The option software Option35 "3D Laser Marking" is not activated, and 3D laser machining
files is not supported.

Solution 1. Purchase Option35 for 3D laser marking.

2. For only 2D laser marking, the Z axis instruction of laser processing files must be
zero.

16.15 LASERCTRL-030 The distortion correction table does not exist

Alarm ID LASERCTRL-030 Alarm title 【The distortion correction table
does not exist】

Description Distortion correction table does not exist.

Possible Cause Initial processing but the distortion correction table does not exist.

Solution 1. Trigger Reset to reset the controller.

2. Re-import the distortion correction table.

16.16 LASERCTRL-041 Illegal usage in record mode or play mode

Alarm ID LASERCTRL-041 Alarm Title 【Illegal usage in record mode
or play mode】

Description There is a problem of illegal operation in record mode or play mode.

Possible Cause 1. Try to do the synchronous marking or the tracking marking, when
R17018 is set to 3 or 4.
2. Try to switch R17018 under the state of laser running.

Solution 1. R17018 must be set to 0 in the synchronous marking and the

tracking marking.
2. Do not switch R17018 under the state of laser running.

Laser Marking Alarm - LASERCTRL – 715

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16.17 LASERCTRL-042 The specific mode is not supported

Alarm ID LASERCTRL-042 Alarm Title 【The specific mode is not
supported】

Description The specific mode is not supported.

Possible Cause 1. Try to use the record/ play feature for small files with 70SB.

Solution 1. R17018 must be set to 0, 1 or 2, since this model does not support
the record/ play mode for small files.

Laser Marking Alarm - LASERCTRL – 716

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17 CIP Alarm - CIP

Alarm ID CIP-001 Alarm Title 【Connection failure】

Description A connection related service failed along the connection path.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-002 Alarm Title 【Resource unavailable】

Description Resources needed for the object to perform the requested service were unavailable.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-003 Alarm Title 【Invalid parameter value】

Description See Status Code 0x20, which is the preferred value to use for this condition.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-004 Alarm Title 【Path segment error】

Description The path segment identifier or the segment syntax was not understood by the
processing node. Path processing shall stop when a path segment error is
encountered.

Possible Cause The processed node does not understand the path paragraph identifier or paragraph
syntax. When the path is wrong, the processing node will stop the path processing.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-005 Alarm Title 【Path destination unknown】

CIP Alarm - CIP – 717

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Description The path is referencing an object class, instance or structure element that is not
known or is not contained in the processing node. Path processing shall stop when a
path destination unknown error is encountered.

Possible Cause This path uses an object Class, Instance or Structure item that is unknown or not
included in the processing node.
When the path target is unknown, the processing node stops the path processing.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-006 Alarm Title 【Partial transfer】

Description Only part of the expected data was transferred.

Possible Cause There is not enough information required for the service.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-007 Alarm Title 【Connection lost】

Description The messaging connection was lost.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-008 Alarm Title 【Service not supported】

Description The requested service was not implemented or was not defined for this Object Class/
Instance.

Possible Cause The Service code of the instruction is not implemented or undefined in the
corresponding object Class/Instance.

Solution Please use the object Class/Instance to have a implemented or defined Service code.

Alarm ID CIP-009 Alarm Title 【Invalid Attribute value】

Description Invalid Attribute data detected.

Possible Cause The specified Attribute data is non-compliance.

CIP Alarm - CIP – 718

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Solution According to the description of the Attribute, give the correct value.

Alarm ID CIP-010 Alarm Title 【Attribute list error】

Description An attribute in the Get_Attribute_List or Set_Attribute_List response has a non-zero

status.

Possible Cause When using the Get_Attribute_List (0x03) or Set_Attribute_List (0x04) service code, if
an access to an Attribute data is unsuccessful, this alarm will be issued.

Solution According to the access specification of the object related to the Attribute list,
confirm the following specifications:
1. Whether the specified Attribute can be obtained or set.
2. Whether the set Attribute value is correct.

Alarm ID CIP-011 Alarm Title 【Already in requested mode/state】

Description The object is already in the mode/state being requested by the service.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-012 Alarm Title 【Object state conflict】

Description The object cannot perform the requested service in its current mode/state.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-013 Alarm Title 【Object already exists】

Description The requested instance of object to be created already exists.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-014 Alarm Title 【Attribute not settable】

CIP Alarm - CIP – 719

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Description A request to modify a non-modifiable attribute was received.

Possible Cause Try to set an Attribute that cannot be modified.

Solution Do not set Attributes that cannot be modified.

Alarm ID CIP-015 Alarm Title 【Privilege violation】

Description A permission/privilege check failed.

Possible Cause The permission/rights check failed.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-016 Alarm Title 【Device state conflict】

Description The device’s current mode/state prohibits the execution of the requested service.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-017 Alarm Title 【Reply data too large】

Description The data to be transmitted in the response buffer is larger than the allocated
response buffer.

Possible Cause The amount of data responded is greater than the size of the response buffer
configuration.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-018 Alarm Title 【Fragmentation of a primitive value

】

Description The service specified an operation that is going to fragment a primitive data value, i.e.
half a REAL data type.

Possible Cause This service operation splits the basic data values, for example: half REAL data type.

Solution The service cannot split the data values of the basic type.

CIP Alarm - CIP – 720

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Alarm ID CIP-019 Alarm Title 【Not enough data】

Description The service did not supply enough data to perform the specified operation.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-020 Alarm Title 【Attribute not supported】

Description The attribute specified in the request is not supported.

Possible Cause The Attribute code of the command is unimplemented or undefined in the
corresponding object Class/Instance.

Solution Please use the object Class/Instance to have an Attribute code with implementation
or definition.

Alarm ID CIP-021 Alarm Title 【Too much data】

Description The service supplied more data than was expected.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-022 Alarm Title 【object does not exist】

Description The object specified does not exist in the device.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-023 Alarm Title 【Service fragmentation sequence not

in progress】

Description The fragmentation sequence for this service is not currently active for this data.

Possible Cause The target node failed to receive the information tag correctly.

CIP Alarm - CIP – 721

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Alarm ID CIP-023 Alarm Title 【Service fragmentation sequence not

in progress】

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-024 Alarm Title 【No stored attribute data】

Description The attribute data of this object was not saved prior to the requested service.

Possible Cause The Attribute data for this object was not stored until the service was requested.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-025 Alarm Title 【Store operation failure】

Description The attribute data of this object was not saved due to a failure during the attempt.

Possible Cause An error occurred in the process of storing the Attribute data to target node.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-026 Alarm Title 【Routing failure, request packet too

large】

Description The service request packet was too large for transmission on a network in the path to
the destination. The routing device was forced to abort the service.

Possible Cause The command packet of the service is too large to be transmitted on the network path
to the destination, and the routing device is forced to terminate the service.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-027 Alarm Title 【Routing failure, response packet too

large】

Description The service response packet was too large for transmission on a network in the path
from the destination. The routing device was forced to abort the service.

Possible Cause The response packet of the service is too large to be transmitted from the target
network path, and the routing device is forced to terminate the service.

CIP Alarm - CIP – 722

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Solution Please refer to the CIP manual specifications.

Alarm ID CIP-028 Alarm Title 【Missing attribute list entry data】

Description The service did not supply an attribute in a list of attributes that was needed by the
service to perform the requested behavior.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-029 Alarm Title 【Invalid Attribute Value List】

Description The service is returning the list of attributes supplied with status information for those
attributes that were invalid.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-030 Alarm Title 【Embedded service error】

Description An embedded service resulted in an error.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-031 Alarm Title 【Vendor specific error】

Description A vendor specific error has been encountered. The Additional Code Field of the Error
Response defines the particular error encountered. Use of this General Error Code
should only be performed when none of the Error Codes presented in this table or
within an Object Class definition accurately reflect the error.

Possible Cause Use this error code only when the "CIP General Status Code" or "Object Class
Definition" does not accurately reflect the error.

Solution This special error is described in the response packet with the code field of "Extra
Status". Currently, you need to contact the Vendor to get the "extra status" code.
Then follow the Vendor's manual for troubleshooting!

CIP Alarm - CIP – 723

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Alarm ID CIP-032 Alarm Title 【Invalid parameter】

Description A parameter associated with the request was invalid. This code is used when a
parameter does not meet the requirements of this specification and/or the
requirements defined in an Application Object Specification.

Possible Cause When the parameter does not meet the "necessary requirements of the
specification" and/or "the requirements defined in the object specification", this
alarm is issued.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-033 Alarm Title 【Write-once value or medium already

written】

Description An attempt was made to write to a write-once medium (e.g. WORM drive, PROM) that
has already been written, or to modify a value that cannot be changed once
established.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-034 Alarm Title 【Invalid Reply Received】

Description An invalid reply is received (e.g. reply service code does not match the request service
code, or reply message is shorter than the minimum expected reply size). This status
code can serve for other causes of invalid replies

Possible Cause 1. The responsed Service code does not match the service code of the command.
2. The length of the response message is shorter than the minimum expected
length.
Note: This CIP alarm is also reserved for other reasons causing invalid response.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-035 Alarm Title 【buffer overflow】

Description The message received is larger than the receiving buffer can handle. The entire
message was discarded.

Possible Cause Please refer to the CIP manual specifications.

CIP Alarm - CIP – 724

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Solution Please refer to the CIP manual specifications.

Alarm ID CIP-036 Alarm Title 【Message Format Error】

Description The format of the received message is not supported by the server.

Possible Cause Please refer to the CIP manual specifications

Solution Please refer to the CIP manual specifications

Alarm ID CIP-037 Alarm Title 【Key Failure in path】

Description The Key Segment that was included as the first segment in the path does not match
the destination module. The object specific status shall indicate which part of the key
check failed.

Possible Cause The first segment in the path that contains the key does not match the target
module.

Solution Referring to the particular state of the object, it will indicate which part of the
key check failed.

Alarm ID CIP-038 Alarm Title 【Path Size Invalid】

Description The size of the path which was sent with the Service Request is either not large
enough to allow the Request to be routed to an object or too much routing data was
included.

Possible Cause 1. The path sent is not large, not enough to allow the request command to be
sent to the specified object.
2. The path sent is too long, and contains too much mediation information on
the path.

Solution Please refer to the CIP manual specifications

Alarm ID CIP-039 Alarm Title 【Unexpected attribute in list】

Description An attempt was made to set an attribute that is not able to be set at this time.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

CIP Alarm - CIP – 725

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Alarm ID CIP-040 Alarm Title 【Invalid member ID】

Description The Member ID specified in the request does not exist in the specified Class/
Instance/Attribute.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-041 Alarm Title 【Member not settable】

Description A request to modify a non-modifiable member was received.

Possible Cause Try to set a member that cannot be modified.

Solution Do not set up members that cannot be modified.

Alarm ID CIP-042 Alarm Title 【Group 2 only server general failure】

Description This error code may only be reported by DeviceNet Group 2 Only servers with 4K or less
code space and only in place of Service not supported, Attribute not supported and
Attribute not settable.

Possible Cause This wrong alarm is only issued by a server with DeviceNet Group 2 that has 4K or less
of code space. And only replace the unsupported Service, the unsupported Attribute
and Attribute are not set.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-043 Alarm Title 【Unknown Modbus Error】

Description A CIP to Modbus translator received an unknown Modbus Exception Code.

Possible Cause The CIP to Modbus converter received an unknown Modbus error code.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-044 Alarm Title 【Attribute not gettable】

Description A request to read a non-readable attribute was received.

CIP Alarm - CIP – 726

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Possible Cause Try to get a value from an Attribute that cannot be read.

Solution Do not get value on Attributes that cannot be read.

Alarm ID CIP-045 Alarm Title 【Instance Not Deletable】

Description The requested object instance cannot be deleted.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

Alarm ID CIP-046 Alarm Title 【Service Not Supported for Specified

Path 】

Description The object supports the service, but not for the designated application path (e.g.
attribute).
NOTE: Not to be used for any set service (use General Status Code 0x0E or 0x29 instead)

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

17.1 CIP-001 Connection failure

Alarm ID CIP-001 Alarm Title 【Connection failure】

Description A connection related service failed along the connection path.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

17.2 CIP-002 Resource unavailable

Alarm ID CIP-002 Alarm Title 【Resource unavailable】

Description Resources needed for the object to perform the requested service were unavailable.

CIP Alarm - CIP – 727

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Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

17.3 CIP-003 Invalid parameter value

Alarm ID CIP-003 Alarm Title 【Invalid parameter value】

Description See Status Code 0x20, which is the preferred value to use for this condition.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

17.4 CIP-004 Path segment error

Alarm ID CIP-004 Alarm Title 【Path segment error】

Description The path segment identifier or the segment syntax was not understood by the
processing node. Path processing shall stop when a path segment error is
encountered.

Possible Cause The processed node does not understand the path paragraph identifier or paragraph
syntax. When the path is wrong, the processing node will stop the path processing.

Solution Please refer to the CIP manual specifications.

17.5 CIP-005 Path destination unknown

Alarm ID CIP-005 Alarm Title 【Path destination unknown】

Description The path is referencing an object class, instance or structure element that is not
known or is not contained in the processing node. Path processing shall stop when a
path destination unknown error is encountered.

Possible Cause This path uses an object Class, Instance or Structure item that is unknown or not
included in the processing node.
When the path target is unknown, the processing node stops the path processing.

CIP Alarm - CIP – 728

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Solution Please refer to the CIP manual specifications.

17.6 CIP-006 Partial transfer

Alarm ID CIP-006 Alarm Title 【Partial transfer】

Description Only part of the expected data was transferred.

Possible Cause There is not enough information required for the service.

Solution Please refer to the CIP manual specifications.

17.7 CIP-007 Connection lost

Alarm ID CIP-007 Alarm Title 【Connection lost】

Description The messaging connection was lost.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

17.8 CIP-008 Service not supported

Alarm ID CIP-008 Alarm Title 【Service not supported】

Description The requested service was not implemented or was not defined for this Object Class/
Instance.

Possible Cause The Service code of the instruction is not implemented or undefined in the
corresponding object Class/Instance.

Solution Please use the object Class/Instance to have a implemented or defined Service code.

17.9 CIP-009 Invalid Attribute value

Alarm ID CIP-009 Alarm Title 【Invalid Attribute value】

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Description Invalid Attribute data detected.

Possible Cause The specified Attribute data is non-compliance.

Solution According to the description of the Attribute, give the correct value.

17.10 CIP-010 Attribute list error

Alarm ID CIP-010 Alarm Title 【Attribute list error】

Description An attribute in the Get_Attribute_List or Set_Attribute_List response has a non-zero

status.

Possible Cause When using the Get_Attribute_List (0x03) or Set_Attribute_List (0x04) service code, if
an access to an Attribute data is unsuccessful, this alarm will be issued.

Solution According to the access specification of the object related to the Attribute list,
confirm the following specifications:
1. Whether the specified Attribute can be obtained or set.
2. Whether the set Attribute value is correct.

17.11 CIP-011 Already in requested mode/state

Alarm ID CIP-011 Alarm Title 【Already in requested mode/state】

Description The object is already in the mode/state being requested by the service.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

17.12 CIP-012 Object state conflict

Alarm ID CIP-012 Alarm Title 【Object state conflict】

Description The object cannot perform the requested service in its current mode/state.

Possible Cause Please refer to the CIP manual specifications.

CIP Alarm - CIP – 730

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Solution Please refer to the CIP manual specifications.

17.13 CIP-013 Object already exists

Alarm ID CIP-013 Alarm Title 【Object already exists】

Description The requested instance of object to be created already exists.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

17.14 CIP-014 Attribute not settable

Alarm ID CIP-014 Alarm Title 【Attribute not settable】

Description A request to modify a non-modifiable attribute was received.

Possible Cause Try to set an Attribute that cannot be modified.

Solution Do not set Attributes that cannot be modified.

17.15 CIP-015 Privilege violation

Alarm ID CIP-015 Alarm Title 【Privilege violation】

Description A permission/privilege check failed.

Possible Cause The permission/rights check failed.

Solution Please refer to the CIP manual specifications.

17.16 CIP-016 Device state conflict

Alarm ID CIP-016 Alarm Title 【Device state conflict】

Description The device’s current mode/state prohibits the execution of the requested service.

CIP Alarm - CIP – 731

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Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

17.17 CIP-017 Reply data too large

Alarm ID CIP-017 Alarm Title 【Reply data too large】

Description The data to be transmitted in the response buffer is larger than the allocated
response buffer.

Possible Cause The amount of data responded is greater than the size of the response buffer
configuration.

Solution Please refer to the CIP manual specifications.

17.18 CIP-018 Fragmentation of a primitive value

Alarm ID CIP-018 Alarm Title 【Fragmentation of a primitive value
】

Description The service specified an operation that is going to fragment a primitive data value, i.e.
half a REAL data type.

Possible Cause This service operation splits the basic data values, for example: half REAL data type.

Solution The service cannot split the data values of the basic type.

17.19 CIP-019 Not enough data

Alarm ID CIP-019 Alarm Title 【Not enough data】

Description The service did not supply enough data to perform the specified operation.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

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17.20 CIP-020 Attribute not supported

Alarm ID CIP-020 Alarm Title 【Attribute not supported】

Description The attribute specified in the request is not supported.

Possible Cause The Attribute code of the command is unimplemented or undefined in the
corresponding object Class/Instance.

Solution Please use the object Class/Instance to have an Attribute code with implementation
or definition.

17.21 CIP-021 Too much data

Alarm ID CIP-021 Alarm Title 【Too much data】

Description The service supplied more data than was expected.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

17.22 CIP-022 object does not exist

Alarm ID CIP-022 Alarm Title 【object does not exist】

Description The object specified does not exist in the device.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

17.23 CIP-023 Service fragmentation sequence not in progress

Alarm ID CIP-023 Alarm Title 【Service fragmentation sequence not
in progress】

Description The fragmentation sequence for this service is not currently active for this data.

CIP Alarm - CIP – 733

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Alarm ID CIP-023 Alarm Title 【Service fragmentation sequence not

in progress】

Possible Cause The target node failed to receive the information tag correctly.

Solution Please refer to the CIP manual specifications.

17.24 CIP-024 No stored attribute data

Alarm ID CIP-024 Alarm Title 【No stored attribute data】

Description The attribute data of this object was not saved prior to the requested service.

Possible Cause The Attribute data for this object was not stored until the service was requested.

Solution Please refer to the CIP manual specifications.

17.25 CIP-025 Store operation failure

Alarm ID CIP-025 Alarm Title 【Store operation failure】

Description The attribute data of this object was not saved due to a failure during the attempt.

Possible Cause An error occurred in the process of storing the Attribute data to target node.

Solution Please refer to the CIP manual specifications.

17.26 CIP-026 Routing failure, request packet too large

Alarm ID CIP-026 Alarm Title 【Routing failure, request packet too
large】

Description The service request packet was too large for transmission on a network in the path to
the destination. The routing device was forced to abort the service.

Possible Cause The command packet of the service is too large to be transmitted on the network path
to the destination, and the routing device is forced to terminate the service.

Solution Please refer to the CIP manual specifications.

CIP Alarm - CIP – 734

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17.27 CIP-027 Routing failure, response packet too large

Alarm ID CIP-027 Alarm Title 【Routing failure, response packet too
large】

Description The service response packet was too large for transmission on a network in the path
from the destination. The routing device was forced to abort the service.

Possible Cause The response packet of the service is too large to be transmitted from the target
network path, and the routing device is forced to terminate the service.

Solution Please refer to the CIP manual specifications.

17.28 CIP-028 Missing attribute list entry data

Alarm ID CIP-028 Alarm Title 【Missing attribute list entry data】

Description The service did not supply an attribute in a list of attributes that was needed by the
service to perform the requested behavior.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

17.29 CIP-029 Invalid Attribute Value List

Alarm ID CIP-029 Alarm Title 【Invalid Attribute Value List】

Description The service is returning the list of attributes supplied with status information for those
attributes that were invalid.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

17.30 CIP-030 Embedded service error

Alarm ID CIP-030 Alarm Title 【Embedded service error】

CIP Alarm - CIP – 735

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Description An embedded service resulted in an error.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

17.31 CIP-031 Vendor specific error

Alarm ID CIP-031 Alarm Title 【Vendor specific error】

Description A vendor specific error has been encountered. The Additional Code Field of the Error
Response defines the particular error encountered. Use of this General Error Code
should only be performed when none of the Error Codes presented in this table or
within an Object Class definition accurately reflect the error.

Possible Cause Use this error code only when the "CIP General Status Code" or "Object Class
Definition" does not accurately reflect the error.

Solution This special error is described in the response packet with the code field of "Extra
Status". Currently, you need to contact the Vendor to get the "extra status" code.
Then follow the Vendor's manual for troubleshooting!

17.32 CIP-032 Invalid parameter

Alarm ID CIP-032 Alarm Title 【Invalid parameter】

Description A parameter associated with the request was invalid. This code is used when a
parameter does not meet the requirements of this specification and/or the
requirements defined in an Application Object Specification.

Possible Cause When the parameter does not meet the "necessary requirements of the
specification" and/or "the requirements defined in the object specification", this
alarm is issued.

Solution Please refer to the CIP manual specifications.

17.33 CIP-033 Write-once value or medium already written

Alarm ID CIP-033 Alarm Title 【Write-once value or medium already
written】

CIP Alarm - CIP – 736

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Description An attempt was made to write to a write-once medium (e.g. WORM drive, PROM) that
has already been written, or to modify a value that cannot be changed once
established.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

17.34 CIP-034 Invalid Reply Received

Alarm ID CIP-034 Alarm Title 【Invalid Reply Received】

Description An invalid reply is received (e.g. reply service code does not match the request service
code, or reply message is shorter than the minimum expected reply size). This status
code can serve for other causes of invalid replies

Possible Cause 1. The responsed Service code does not match the service code of the command.
2. The length of the response message is shorter than the minimum expected
length.
Note: This CIP alarm is also reserved for other reasons causing invalid response.

Solution Please refer to the CIP manual specifications.

17.35 CIP-035 buffer overflow

Alarm ID CIP-035 Alarm Title 【buffer overflow】

Description The message received is larger than the receiving buffer can handle. The entire
message was discarded.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

17.36 CIP-036 Message Format Error

Alarm ID CIP-036 Alarm Title 【Message Format Error】

Description The format of the received message is not supported by the server.

CIP Alarm - CIP – 737

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Possible Cause Please refer to the CIP manual specifications

Solution Please refer to the CIP manual specifications

17.37 CIP-037 Key Failure in path

Alarm ID CIP-037 Alarm Title 【Key Failure in path】

Description The Key Segment that was included as the first segment in the path does not match
the destination module. The object specific status shall indicate which part of the key
check failed.

Possible Cause The first segment in the path that contains the key does not match the target
module.

Solution Referring to the particular state of the object, it will indicate which part of the
key check failed.

17.38 CIP-038 Path Size Invalid

Alarm ID CIP-038 Alarm Title 【Path Size Invalid】

Description The size of the path which was sent with the Service Request is either not large
enough to allow the Request to be routed to an object or too much routing data was
included.

Possible Cause 1. The path sent is not large, not enough to allow the request command to be
sent to the specified object.
2. The path sent is too long, and contains too much mediation information on
the path.

Solution Please refer to the CIP manual specifications

17.39 CIP-039 Unexpected attribute in list

Alarm ID CIP-039 Alarm Title 【Unexpected attribute in list】

Description An attempt was made to set an attribute that is not able to be set at this time.

Possible Cause Please refer to the CIP manual specifications.

CIP Alarm - CIP – 738

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Solution Please refer to the CIP manual specifications.

17.40 CIP-040 Invalid member ID

Alarm ID CIP-040 Alarm Title 【Invalid member ID】

Description The Member ID specified in the request does not exist in the specified Class/
Instance/Attribute.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

17.41 CIP-041 Member not settable

Alarm ID CIP-041 Alarm Title 【Member not settable】

Description A request to modify a non-modifiable member was received.

Possible Cause Try to set a member that cannot be modified.

Solution Do not set up members that cannot be modified.

17.42 CIP-042 Group 2 only server general failure

Alarm ID CIP-042 Alarm Title 【Group 2 only server general failure】

Description This error code may only be reported by DeviceNet Group 2 Only servers with 4K or less
code space and only in place of Service not supported, Attribute not supported and
Attribute not settable.

Possible Cause This wrong alarm is only issued by a server with DeviceNet Group 2 that has 4K or less
of code space. And only replace the unsupported Service, the unsupported Attribute
and Attribute are not set.

Solution Please refer to the CIP manual specifications.

CIP Alarm - CIP – 739

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17.43 CIP-043 Unknown Modbus Error

Alarm ID CIP-043 Alarm Title 【Unknown Modbus Error】

Description A CIP to Modbus translator received an unknown Modbus Exception Code.

Possible Cause The CIP to Modbus converter received an unknown Modbus error code.

Solution Please refer to the CIP manual specifications.

17.44 CIP-044 Attribute not gettable

Alarm ID CIP-044 Alarm Title 【Attribute not gettable】

Description A request to read a non-readable attribute was received.

Possible Cause Try to get a value from an Attribute that cannot be read.

Solution Do not get value on Attributes that cannot be read.

17.45 CIP-045 Instance Not Deletable

Alarm ID CIP-045 Alarm Title 【Instance Not Deletable】

Description The requested object instance cannot be deleted.

Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

17.46 CIP-046 Service Not Supported for Specified Path

Alarm ID CIP-046 Alarm Title 【Service Not Supported for Specified
Path 】

Description The object supports the service, but not for the designated application path (e.g.
attribute).
NOTE: Not to be used for any set service (use General Status Code 0x0E or 0x29 instead)

CIP Alarm - CIP – 740

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Possible Cause Please refer to the CIP manual specifications.

Solution Please refer to the CIP manual specifications.

CIP Alarm - CIP – 741

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18 ENIP Alarm - ENIP

Alarm ID ENIP-001 Alarm Title 【Failed to establish connection】

Description Failed to establish connection to the target EnIP device.

Possible Cause 1. The hardware device mulfunction or the network cable is loosed.
2. Exceeds the maximum number of connections supported by the controller.
3. The controller network card IP, device IP or connected device changes.
4. The connection initialization failed.

Solution 1. Check hardware devices and network routing materials.

2. Currently controller supports up to 32 sets of different device IPs' connection.
Please confirm the total connection number.
3. Rescan and update the connected device information.
4. Please contact Vendor.

Alarm ID ENIP-002 Alarm Title 【Command failed to send】

Description Failed to send an instruction to the target EnIP device.

Possible Cause The "instruction data length" of this command is greater than the default 256-bytes.

Solution Check if the “instruction data length” is correct. If it is necessary to set value greater
than the default 256-bytes, please contact Vendor.

Alarm ID ENIP-003 Alarm Title 【Instruction reply timeout】

Description The target EnIP device reply command timeout.

Possible Cause The device response time exceeds the controller timeout setting (default 40ms).

Solution Please contact Vendor.

(the appropriate timeout settings will be opened for user to modify in the future)

Alarm ID ENIP-004 Alarm Title 【Package information error】

Description Encountered an unexpected error when analyzing the EnIP package.

Possible Cause The device returns unexpected package information.

Solution Please contact the Vendor.

ENIP Alarm - ENIP – 742

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Alarm ID ENIP-005 Alarm Title 【Network connection interruption】

Description The connection to the target EnIP device network is interrupted.

Possible Cause 1. Hardware device malfunction or the network cable is loose.

2. The controller is abnormal and cannot send or read network packets.

Solution 1. Check hardware devices and network cables.

2. Please contact the Vendor.

Alarm ID ENIP-006 Alarm Title 【Establish Implicit Connection

Failure】

Description Failed to establish an implicit connection to the target EnIP device.

Possible Cause 1. Hardware equipment failure or loose network cable.

2. Exceeding the maximum number of controller connections of 32 groups.
3. The controller network card IP, device IP, or connected device changes.
4. Connection initialization failed.
5. The implicit connection parameter settings of the hardware device is wrong.

Solution 1. Check hardware devices and network cables.

2. Currently, the controller supports a maximum of 32 groups of different device
IPs for connection.
3. Broadcast again to update connected device information.
4. Please reconfirm whether the T2O/O2T instance ID and configuration instance
ID parameters are set correctly.
5. Please reconfirm whether the T2O/O2T data length parameter is set correctly.
6. After trying the above solutions, please restart the controller and hardware
devices.
7. Please contact OEM Syntec.

Alarm ID ENIP-007 Alarm Title 【Implicit Connection Exception】

Description The implicit connection to the target EnIP device was interrupted.

Possible Cause Hardware equipment failure or loose network cable.

Solution 1. Check hardware devices and network cables.

2. Broadcast again to update connected device information.
3. After trying the above solutions, please restart the controller and hardware
devices.
4. Please contact OEM Syntec.

ENIP Alarm - ENIP – 743

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Alarm ID ENIP-008 Alarm Title 【Unsupported Request Packet

Interval】

Description The target EnIP device does not support the RPI value set by the user.

Possible Cause The set RPI value is not in the range of [10000, 3200000].

Solution Adjust the RPI value, and restart the controller and hardware devices.

Alarm ID ENIP-005 Alarm Title 【Invalid Start Registry Settings】

Description The T2O/O2T start registry is not set properly.

Possible Cause 1. The exchange packet register location intervals overlap.

2. The register location is set to the range occupied by the controller system.
3. The register location is already occupied by another device.

Solution Adjust the T2O/O2T data length and the T2O/O2T start registry parameters, and restart
the controller and hardware devices.

18.1 ENIP-001 Failed to establish connection

Alarm ID ENIP-001 Alarm Title 【Failed to establish connection】

Description Failed to establish connection to the target EnIP device.

Possible Cause 1. The hardware device mulfunction or the network cable is loosed.
2. Exceeds the maximum number of connections supported by the controller.
3. The controller network card IP, device IP or connected device changes.
4. The connection initialization failed.

Solution 1. Check hardware devices and network routing materials.

2. Currently controller supports up to 32 sets of different device IPs' connection.
Please confirm the total connection number.
3. Rescan and update the connected device information.
4. Please contact Vendor.

18.2 ENIP-002 Command failed to send

Alarm ID ENIP-002 Alarm Title 【Command failed to send】

ENIP Alarm - ENIP – 744

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Description Failed to send an instruction to the target EnIP device.

Possible Cause The "instruction data length" of this command is greater than the default 256-bytes.

Solution Check if the “instruction data length” is correct. If it is necessary to set value greater
than the default 256-bytes, please contact Vendor.

18.3 ENIP-003 Instruction reply timeout

Alarm ID ENIP-003 Alarm Title 【Instruction reply timeout】

Description The target EnIP device reply command timeout.

Possible Cause The device response time exceeds the controller timeout setting (default 40ms).

Solution Please contact Vendor.

(the appropriate timeout settings will be opened for user to modify in the future)

18.4 ENIP-004 Package information error

Alarm ID ENIP-004 Alarm Title 【Package information error】

Description Encountered an unexpected error when analyzing the EnIP package.

Possible Cause The device returns unexpected package information.

Solution Please contact the Vendor.

18.5 ENIP-005 Network connection interruption

Alarm ID ENIP-005 Alarm Title 【Network connection interruption】

Description The connection to the target EnIP device network is interrupted.

Possible Cause 1. Hardware device malfunction or the network cable is loose.

2. The controller is abnormal and cannot send or read network packets.

Solution 1. Check hardware devices and network cables.

2. Please contact the Vendor.

ENIP Alarm - ENIP – 745

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18.6 ENIP-006 Establish Implicit Connection Failure

Alarm ID ENIP-006 Alarm Title 【Establish Implicit Connection
Failure】

Description Failed to establish an implicit connection to the target EnIP device.

Possible Cause 1. Hardware equipment failure or loose network cable.

2. Exceeding the maximum number of controller connections of 32 groups.
3. The controller network card IP, device IP, or connected device changes.
4. Connection initialization failed.
5. The implicit connection parameter settings of the hardware device is wrong.

Solution 1. Check hardware devices and network cables.

2. Currently, the controller supports a maximum of 32 groups of different device
IPs for connection.
3. Broadcast again to update connected device information.
4. Please reconfirm whether the T2O/O2T instance ID and configuration instance
ID parameters are set correctly.
5. Please reconfirm whether the T2O/O2T data length parameter is set correctly.
6. After trying the above solutions, please restart the controller and hardware
devices.
7. Please contact OEM Syntec.

18.7 ENIP-007 Implicit Connection Exception

Alarm ID ENIP-007 Alarm Title 【Implicit Connection Exception】

Description The implicit connection to the target EnIP device was interrupted.

Possible Cause Hardware equipment failure or loose network cable.

Solution 1. Check hardware devices and network cables.

2. Broadcast again to update connected device information.
3. After trying the above solutions, please restart the controller and hardware
devices.
4. Please contact OEM Syntec.

18.8 ENIP-008 Unsupported Request Packet Interval

Alarm ID ENIP-008 Alarm Title 【Unsupported Request Packet
Interval】

ENIP Alarm - ENIP – 746

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Description The target EnIP device does not support the RPI value set by the user.

Possible Cause The set RPI value is not in the range of [10000, 3200000].

Solution Adjust the RPI value, and restart the controller and hardware devices.

18.9 ENIP-009 Invalid Start Registry Settings

Alarm ID ENIP-005 Alarm Title 【Invalid Start Registry Settings】

Description The T2O/O2T start registry is not set properly.

Possible Cause 1. The exchange packet register location intervals overlap.

2. The register location is set to the range occupied by the controller system.
3. The register location is already occupied by another device.

Solution Adjust the T2O/O2T data length and the T2O/O2T start registry parameters, and restart
the controller and hardware devices.

ENIP Alarm - ENIP – 747

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19 Extended Software Stroke Limit Alarm - EXTSTROKELIMIT

Alarm ID EXTSTROKELIMIT-001 Alarm Title 【Group N Extended Software Stroke
Limit Prohibited Entry】

Description The moving position of the machine enters the extended software limit protection range.

Possible Cause 1. Set the wrong protection range, causing the current position of the machine to
enter the protection range.
2. The moving direction of the machine is about to enter the extended software limit
protection area.

Solution 1. Check the corresponding extended software limit protection area parameters, and
reset the alarm after resetting the protection range correctly.
2. In the auto mode, check whether the machining program will eater the protection
zone. After modifying the machining program/protection zone setting value, Reset
to clear the alarm.
3. In the manual mode, check whether the protection range setting is correct. If yes,
then move the axis in reverse direction to release alarm; if not, modify the
protection range parameter or turn off the expansion software stroke limit, Reset
to clear the alarm.

Alarm ID EXTSTROKELIMIT-002 Alarm Title 【Group N Extended Software Stroke

Limit Protection Range Error】

Description Positive and negative limit parameter setting error.

Possible Cause Positive limit value is less than negative limit value.

Solution Set the correct extended software limit protection parameters.

19.1 EXTSTROKELIMIT-001 Group N Extended Software Stroke Limit

Prohibited Entry
Alarm ID EXTSTROKELIMIT-001 Alarm Title 【Group N Extended Software Stroke
Limit Prohibited Entry】

Description The moving position of the machine enters the extended software limit protection range.

Possible Cause 1. Set the wrong protection range, causing the current position of the machine to
enter the protection range.
2. The moving direction of the machine is about to enter the extended software limit
protection area.

Extended Software Stroke Limit Alarm - EXTSTROKELIMIT – 748

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Solution 1. Check the corresponding extended software limit protection area parameters, and
reset the alarm after resetting the protection range correctly.
2. In the auto mode, check whether the machining program will eater the protection
zone. After modifying the machining program/protection zone setting value, Reset
to clear the alarm.
3. In the manual mode, check whether the protection range setting is correct. If yes,
then move the axis in reverse direction to release alarm; if not, modify the
protection range parameter or turn off the expansion software stroke limit, Reset
to clear the alarm.

19.2 EXTSTROKELIMIT-002 Group N Extended Software Stroke Limit

Protection Range Error
Alarm ID EXTSTROKELIMIT-002 Alarm Title 【Group N Extended Software Stroke
Limit Protection Range Error】

Description Positive and negative limit parameter setting error.

Possible Cause Positive limit value is less than negative limit value.

Solution Set the correct extended software limit protection parameters.

Extended Software Stroke Limit Alarm - EXTSTROKELIMIT – 749

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20 Setpoint Axis Alarm - SETPOINTAXIS

Alarm ID SETPOINTAXIS-001 Alarm Title Setpoint axis station ID is repeated with
other devices

Description Setpoint axis station number is repeated with other station number, and the system
enters Not Ready state.

Possible Cause Setpoint axis station number setting is repeated with other axis station number.
Please check if the station number setting in the following axis is repeated:
1. System axis
2. Serial PLC axis
3. ROT axis
4. ATC axis
5. Setpoint axis

Solution After setting the station number correctly, reboot the controller and the drive.

Alarm ID SETPOINTAXIS-002 Alarm Title Start R Register setting is out of range,

please reassign R register

Description The start register is set incorrectly, which is in the system protected area or bit access is
not supported.

Possible Cause 1. The command status base address R(m) is in the CNC system interface area.
2. The command status base address R(m) does not support bit access.

Solution 1. Set R(m) between [50,80] or [ 256, 511 ].

2. After setting correctly, reboot the controller and the drive.

Alarm ID SETPOINTAXIS-003 Alarm Title Acceleration time or speed setting

error

Description Acceleration time or speed setting value is out of range.

Setpoint Axis Alarm - SETPOINTAXIS – 750

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Possible Cause 1. The acceleration time setting is too small, causing the corresponding
acceleration exceed the allowed set value range of the drive.
(The acceleration is based on the pulse wave per square sec. of gear teeth
number on screw side, gear teeth number on motor side, pitch amount, encoder
resolution.
When using the "Yakawa" drive, it must fall within the range of 1~655,350,000.)
2. The position sensor has a high resolution, causing the corresponding
acceleration exceed the allowed set value range of the driver.
3. The target speed and maximum moving speed are set too large, causing the
corresponding acceleration exceed the allowed set value range of the driver.
4. Acceleration time setting exceeds the range of drive parameter values.
(If the maximum acceleration is set for the Pn306 of the "SyntecII M2" drive, the
parameter setting range is 0~60,000)

Solution 1. Reset to clear the alarm.

2. Properly enlarge acceleration time to a reasonable value to avoid issuing this
alarm again.
3. Properly reduce the target speed and maximum moving speed to a reasonable
value to avoid issuing this alarm again.
4. When using Yaskawa Sigma M2 series, the problems can be eliminated by
initializing the parameters or setting Pn833 to 1 and reboot the controller and the
drive.
5. When using the Syntec 2nd generation M2 driver, set the acceleration time
between 0 and 60,000.

Alarm ID SETPOINTAXIS-004 Alarm Title Check window setting error

Description Check window setting error.

Possible Cause The position check window setting is out of range.

(The number of pulse converted by the position check window according to gear teeth
number on screw side, gear teeth number on motor side,
pitch amount, encoder resolution, must fall within the range of 0~1,073,741,824)

Solution Set the position check window within a reasonable range.

Alarm ID SETPOINTAXIS-005 Alarm Title Incremental encoder is not supported

Description Setpoint axis does not support incremental encoder, only supports absolute encoder.

Possible Cause 1. Incremental encoder is used.

2. Absolute encoder is used, but drive parameter is set as incremental type.

Setpoint Axis Alarm - SETPOINTAXIS – 751

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Solution 1. Use absolute encoder.

2. Set the drive parameter as absolute type.
3. After solving the above problems, reboot the controller and the drive.

Alarm ID SETPOINTAXIS-006 Alarm Title Home position is not set,

please set home position
first

Description Home position is not set, please set home position first.

Possible Cause Home position is not set.

Solution Move axis to home position, then trigger R(m).2 to set home position.

Alarm ID SETPOINTAXIS-007 Alarm Title Absolute encoder related parameter changed, p

Description The user has modified the absolute encoder related parameter. please reboot reboot the controller and th

Possible Cause 1. Modified any of the following parameters: gear teeth number on screw side, gear teeth number on
2. Modified Pr17: Control precision.

Solution Reboot the controller and the drive.

Alarm ID SETPOINTAXIS-008 Alarm Title Drive station ID do

Description Drive corresponding to the station ID does not exist on the communication network.

Possible Cause 1. There is no drive corresponding to the station ID on the communication network.
2. Setpoint axis station number setting is repeated with other axis station number.
Please check if the station number setting in the following axis is repeated:
a. System axis
b. Serial PLC axis
c. ROT axis
d. ATC axis
e. Setpoint axis

Solution After setting the correct station ID, reboot the controller and the drive.

Alarm ID SETPOINTAXIS-009 Alarm title Drive communication error

Setpoint Axis Alarm - SETPOINTAXIS – 752

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Description At least 2 errors listed below occur for over 10ms totally in communication.
1. Drive response packet not received.
2. Drive response packet CRC error.
3. Drive response packet watchdog error.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.
2. The quality of the communication cable is poor, or there is noise interference.
3. Drive response packet watchdog error.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Check whether the machine is properly grounded, and add a terminal resistor to
the communication port of the end drive.
3. Contact Syntec OEM.

Alarm ID SETPOINTAXIS-010 Alarm Title Drive parameter writing failed

Description Setpoint axis axis failed to write drive parameter.

Possible Cause The communication between the controller and the drive is unstable, causing the drive
parameter writing timeout.

Solution After solving the cause of communication error, reboot the controller and drive.

Alarm ID SETPOINTAXIS-011 Alarm Title Drive power is abnormal

Description The controller detected the drive power status error.

Possible Cause 1. The drive power-amp back power supply is unstable.

2. Drive failure.

Solution 1. Check if the drive power supply status is normal.

2. Check if the drive power cable is loose or damaged.
3. Replace the drive.
4. After solving the above problems, reboot the controller and the drive.

Alarm ID SETPOINTAXIS-012 Alarm Title Setpoint axis command exceeds

limit

Description Setpoint axis command exceeds limit.

Setpoint Axis Alarm - SETPOINTAXIS – 753

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Possible Cause The command calculated by the current position and the target position is greater than
the limit pulse: 2,147,483,647.
(This alarm is issued to avoid when setting target position too far, the user misjudges the
clockwise/counterclockwise failure and the inability to move to the target position.)
[Method of calculating the limit of the command]
Limit of the command(um) = limit pulse x (number of gear on motor side x screw
width) / (number of gear on screw side x position sensor resolution x 4 )
For example: Number of gear on the motor side = 1, number of gear on the screw side =
1, position sensor resolution = 262,144 (pulse/rev), screw width = 5,000 (um/rev)
The limit of command is 2147483647 x ( 1 x 5000 ) / ( 1 x 262144 x 4 ) = 10239999 (um)
=10239.999 (mm).
In other words, if the calculated command between the current position and the target
position exceeds 10239.999 mm, this alarm will be issued; If it does not exceed
10239.999 mm, it is a reasonable displacement .

Solution 1. Reset to clear the alarm.

2. Change the target position to avoid exceeding the the limit of displacement.
3. Set drive electronic gear numerator, and reduce the encoder resolution setting of
controller.
i.e. According to the above setting, set the drive electronic gear numerator as 8
and the encoder resolution as 32,768, the limit of posing displacement will
become 81919.999mm.
4. Adjust the gear number on motor side / screw side.
5. Adjust the screw width.
6. Once the above adjustments are properly made, this alarm should not be issued
again.

Alarm ID SETPOINTAXIS-013 Alarm Title The firmware update of Syntec encoder is

finished, please reboot the drive

Description The firmware update of Syntec encoder is finished, please reboot the drive

Possible Cause Performed encoder firmware upgrade.

Solution Reboot the controller and drive.

Alarm ID SETPOINTAXIS-014 Alarm Title Syntec encoder information reading

timeout

Description Syntec encoder information reading timeout.

Possible Cause 1. The communication between the controller and the drive is abnormal.
2. The drive status is abnormal.

Setpoint Axis Alarm - SETPOINTAXIS – 754

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Solution 1. Check if the communication cable is loose.

2. Reboot the controller and drive.

Alarm ID SETPOINTAXIS-015 Alarm Title Axial feedback is abnormal

Description If the difference between the axial feedback value exceeds 4 times of the maximum
speed set by the controller,
the number of abnormal times will be accumulated by 1 each time.
This alarm will be issued when two consecutive abnormalities occur.
The maximum speed is the value of parameter: Maximum moving speed(mm/min)

Possible Cause 1. Communication between controller and drive is abnormal.

2. Parameter: Maximum moving speed settings is inappropriate.

Solution 1. Check if the communication cable is loose.

2. Adjust parameter setting: Maximum moving speed.

Alarm ID SETPOINTAXIS-016 Alarm title Poor contact of communication

wire

Description Drive response packet is not received for over 10ms in drive communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Contact Syntec OEM.

Alarm ID SETPOINTAXIS-017 Alarm title The hardware doesn't receive

communication packet

Description Drive response packet is not received for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The drive station number does not correspond to the controller parameters
correctly.
2. The communication cable between the controller and the drive is loose.

Setpoint Axis Alarm - SETPOINTAXIS – 755

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Solution 1. Check whether the drive parameter DIP switch setting corresponds to the controller
parameter (Pr21 ~) correctly.
2. Check the wiring of the communication cable between the controller and the drive.
3. Contact Syntec OEM.

Alarm ID SETPOINTAXIS-018 Alarm title The communication packet is

disturbed by noise

Description Drive response packet is disturbed by noise to generate CRC error for over 10ms in
communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The quality of the communication cable is poor, or there is noise interference.

Solution 1. Check whether the machine is properly grounded.

2. Contact Syntec OEM.

Alarm ID SETPOINTAXIS-019 Alarm title Driver software misses

communication packet

Description Drive response packet watchdog is wrong for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason Drive response packet watchdog is wrong

Solution Contact Syntec OEM.

Alarm ID SETPOINTAXIS-020 Alarm Title Exceeding the positive software

stroke limit

Description The axial mechanical coordinate exceeds the positive software stroke limit.

Possible Cause The axial movement exceeds the setting value.

Solution 1. Reset to clear the alarm.

2. Move the axial in negative direction to be out of the software stroke protection
range, and can remove alarm.

Alarm ID SETPOINTAXIS-021 Alarm Title Exceeding the negative software

stroke limit

Setpoint Axis Alarm - SETPOINTAXIS – 756

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Description The axial mechanical coordinate exceeds the negative software stroke limit.

Possible Cause The axial movement exceeds the setting value.

Solution 1. Reset to clear the alarm.

2. Move the axial in positive direction to be out of the software stroke protection
range, and can remove alarm.

20.1 SETPOINTAXIS-001 Setpoint axis station ID is repeated with other

devices
Alarm ID SETPOINTAXIS-001 Alarm Title Setpoint axis station ID is repeated with
other devices

Description Setpoint axis station number is repeated with other station number, and the system
enters Not Ready state.

Possible Cause Setpoint axis station number setting is repeated with other axis station number.
Please check if the station number setting in the following axis is repeated:
1. System axis
2. Serial PLC axis
3. ROT axis
4. ATC axis
5. Setpoint axis

Solution After setting the station number correctly, reboot the controller and the drive.

20.2 SETPOINTAXIS-002 Start R Register setting is out of range, please

reassign R register
Alarm ID SETPOINTAXIS-002 Alarm Title Start R Register setting is out of range,
please reassign R register

Description The start register is set incorrectly, which is in the system protected area or bit access is
not supported.

Possible Cause 1. The command status base address R(m) is in the CNC system interface area.
2. The command status base address R(m) does not support bit access.

Solution 1. Set R(m) between [50,80] or [ 256, 511 ].

2. After setting correctly, reboot the controller and the drive.

Setpoint Axis Alarm - SETPOINTAXIS – 757

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20.3 SETPOINTAXIS-003 Acceleration time or speed setting error

Alarm ID SETPOINTAXIS-003 Alarm Title Acceleration time or speed setting
error

Description Acceleration time or speed setting value is out of range.

Possible Cause 1. The acceleration time setting is too small, causing the corresponding
acceleration exceed the allowed set value range of the drive.
(The acceleration is based on the pulse wave per square sec. of gear teeth
number on screw side, gear teeth number on motor side, pitch amount, encoder
resolution.
When using the "Yakawa" drive, it must fall within the range of 1~655,350,000.)
2. The position sensor has a high resolution, causing the corresponding
acceleration exceed the allowed set value range of the driver.
3. The target speed and maximum moving speed are set too large, causing the
corresponding acceleration exceed the allowed set value range of the driver.
4. Acceleration time setting exceeds the range of drive parameter values.
(If the maximum acceleration is set for the Pn306 of the "SyntecII M2" drive, the
parameter setting range is 0~60,000)

Solution 1. Reset to clear the alarm.

2. Properly enlarge acceleration time to a reasonable value to avoid issuing this
alarm again.
3. Properly reduce the target speed and maximum moving speed to a reasonable
value to avoid issuing this alarm again.
4. When using Yaskawa Sigma M2 series, the problems can be eliminated by
initializing the parameters or setting Pn833 to 1 and reboot the controller and the
drive.
5. When using the Syntec 2nd generation M2 driver, set the acceleration time
between 0 and 60,000.

20.4 SETPOINTAXIS-004 Check window setting error

Alarm ID SETPOINTAXIS-004 Alarm Title Check window setting error

Description Check window setting error.

Possible Cause The position check window setting is out of range.

(The number of pulse converted by the position check window according to gear teeth
number on screw side, gear teeth number on motor side,
pitch amount, encoder resolution, must fall within the range of 0~1,073,741,824)

Solution Set the position check window within a reasonable range.

Setpoint Axis Alarm - SETPOINTAXIS – 758

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20.5 SETPOINTAXIS-005 Incremental encoder is not supported

Alarm ID SETPOINTAXIS-005 Alarm Title Incremental encoder is not supported

Description Setpoint axis does not support incremental encoder, only supports absolute encoder.

Possible Cause 1. Incremental encoder is used.

2. Absolute encoder is used, but drive parameter is set as incremental type.

Solution 1. Use absolute encoder.

2. Set the drive parameter as absolute type.
3. After solving the above problems, reboot the controller and the drive.

20.6 SETPOINTAXIS-006 Home position is not set, please set home

position first
Alarm ID SETPOINTAXIS-006 Alarm Title Home position is not set,
please set home position
first

Description Home position is not set, please set home position first.

Possible Cause Home position is not set.

Solution Move axis to home position, then trigger R(m).2 to set home position.

20.7 SETPOINTAXIS-007 Absolute encoder related parameter changed,

please reboot the CNC controller and reset home position
Alarm ID SETPOINTAXIS-007 Alarm Title Absolute encoder related parameter changed, p

Description The user has modified the absolute encoder related parameter. please reboot reboot the controller and th

Possible Cause 1. Modified any of the following parameters: gear teeth number on screw side, gear teeth number on
2. Modified Pr17: Control precision.

Solution Reboot the controller and the drive.

Setpoint Axis Alarm - SETPOINTAXIS – 759

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20.8 SETPOINTAXIS-008 Drive station ID does not exist

Alarm ID SETPOINTAXIS-008 Alarm Title Drive station ID do

Description Drive corresponding to the station ID does not exist on the communication network.

Possible Cause 1. There is no drive corresponding to the station ID on the communication network.
2. Setpoint axis station number setting is repeated with other axis station number.
Please check if the station number setting in the following axis is repeated:
a. System axis
b. Serial PLC axis
c. ROT axis
d. ATC axis
e. Setpoint axis

Solution After setting the correct station ID, reboot the controller and the drive.

20.9 SETPOINTAXIS-009 Drive communication Error

Alarm ID SETPOINTAXIS-009 Alarm title Drive communication error

Description At least 2 errors listed below occur for over 10ms totally in communication.
1. Drive response packet not received.
2. Drive response packet CRC error.
3. Drive response packet watchdog error.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.
2. The quality of the communication cable is poor, or there is noise interference.
3. Drive response packet watchdog error.

Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Check whether the machine is properly grounded, and add a terminal resistor to
the communication port of the end drive.
3. Contact Syntec OEM.

20.10 SETPOINTAXIS-010 Drive parameter writing failed

Alarm ID SETPOINTAXIS-010 Alarm Title Drive parameter writing failed

Setpoint Axis Alarm - SETPOINTAXIS – 760

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Description Setpoint axis axis failed to write drive parameter.

Possible Cause The communication between the controller and the drive is unstable, causing the drive
parameter writing timeout.

Solution After solving the cause of communication error, reboot the controller and drive.

20.11 SETPOINTAXIS-011 Drive power is abnormal

Alarm ID SETPOINTAXIS-011 Alarm Title Drive power is abnormal

Description The controller detected the drive power status error.

Possible Cause 1. The drive power-amp back power supply is unstable.

2. Drive failure.

Solution 1. Check if the drive power supply status is normal.

2. Check if the drive power cable is loose or damaged.
3. Replace the drive.
4. After solving the above problems, reboot the controller and the drive.

20.12 SETPOINTAXIS-012 Setpoint axis command exceeds limit

Alarm ID SETPOINTAXIS-012 Alarm Title Setpoint axis command exceeds
limit

Description Setpoint axis command exceeds limit.

Setpoint Axis Alarm - SETPOINTAXIS – 761

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Possible Cause The command calculated by the current position and the target position is greater than
the limit pulse: 2,147,483,647.
(This alarm is issued to avoid when setting target position too far, the user misjudges the
clockwise/counterclockwise failure and the inability to move to the target position.)
[Method of calculating the limit of the command]
Limit of the command(um) = limit pulse x (number of gear on motor side x screw
width) / (number of gear on screw side x position sensor resolution x 4 )
For example: Number of gear on the motor side = 1, number of gear on the screw side =
1, position sensor resolution = 262,144 (pulse/rev), screw width = 5,000 (um/rev)
The limit of command is 2147483647 x ( 1 x 5000 ) / ( 1 x 262144 x 4 ) = 10239999 (um)
=10239.999 (mm).
In other words, if the calculated command between the current position and the target
position exceeds 10239.999 mm, this alarm will be issued; If it does not exceed
10239.999 mm, it is a reasonable displacement .

Solution 1. Reset to clear the alarm.

2. Change the target position to avoid exceeding the the limit of displacement.
3. Set drive electronic gear numerator, and reduce the encoder resolution setting of
controller.
i.e. According to the above setting, set the drive electronic gear numerator as 8
and the encoder resolution as 32,768, the limit of posing displacement will
become 81919.999mm.
4. Adjust the gear number on motor side / screw side.
5. Adjust the screw width.
6. Once the above adjustments are properly made, this alarm should not be issued
again.

20.13 SETPOINTAXIS-013 The firmware update of Syntec encoder is

finished, please reboot the drive
Alarm ID SETPOINTAXIS-013 Alarm Title The firmware update of Syntec encoder is
finished, please reboot the drive

Description The firmware update of Syntec encoder is finished, please reboot the drive

Possible Cause Performed encoder firmware upgrade.

Solution Reboot the controller and drive.

Setpoint Axis Alarm - SETPOINTAXIS – 762

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20.14 SETPOINTAXIS-014 Syntec encoder information reading timeout

Alarm ID SETPOINTAXIS-014 Alarm Title Syntec encoder information reading
timeout

Description Syntec encoder information reading timeout.

Possible Cause 1. The communication between the controller and the drive is abnormal.
2. The drive status is abnormal.

Solution 1. Check if the communication cable is loose.

2. Reboot the controller and drive.

20.15 SETPOINTAXIS-015 Axial feedback is abnormal

Alarm ID SETPOINTAXIS-015 Alarm Title Axial feedback is abnormal

Description If the difference between the axial feedback value exceeds 4 times of the maximum
speed set by the controller,
the number of abnormal times will be accumulated by 1 each time.
This alarm will be issued when two consecutive abnormalities occur.
The maximum speed is the value of parameter: Maximum moving speed(mm/min)

Possible Cause 1. Communication between controller and drive is abnormal.

2. Parameter: Maximum moving speed settings is inappropriate.

Solution 1. Check if the communication cable is loose.

2. Adjust parameter setting: Maximum moving speed.

20.16 SETPOINTAXIS-016 Poor contact of communication wire

Alarm ID SETPOINTAXIS-016 Alarm title Poor contact of communication
wire

Description Drive response packet is not received for over 10ms in drive communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The communication cable between the controller and the driver is loose.

Setpoint Axis Alarm - SETPOINTAXIS – 763

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Solution 1. Check the wiring of the communication cable between the controller and the
drive.
2. Contact Syntec OEM.

20.17 SETPOINTAXIS-017 The hardware doesn't receive communication

packet
Alarm ID SETPOINTAXIS-017 Alarm title The hardware doesn't receive
communication packet

Description Drive response packet is not received for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The drive station number does not correspond to the controller parameters
correctly.
2. The communication cable between the controller and the drive is loose.

Solution 1. Check whether the drive parameter DIP switch setting corresponds to the controller
parameter (Pr21 ~) correctly.
2. Check the wiring of the communication cable between the controller and the drive.
3. Contact Syntec OEM.

20.18 SETPOINTAXIS-018 The communication packet is disturbed by

noise
Alarm ID SETPOINTAXIS-018 Alarm title The communication packet is
disturbed by noise

Description Drive response packet is disturbed by noise to generate CRC error for over 10ms in
communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason 1. The quality of the communication cable is poor, or there is noise interference.

Solution 1. Check whether the machine is properly grounded.

2. Contact Syntec OEM.

Setpoint Axis Alarm - SETPOINTAXIS – 764

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20.19 SETPOINTAXIS-019 Driver software misses communication packet

Alarm ID SETPOINTAXIS-019 Alarm title Driver software misses
communication packet

Description Drive response packet watchdog is wrong for over 10ms in communication.
Example: According to the communication time setting( Pr3203 ), 6 consecutive errors for
2ms; 4 consecutive errors for 3ms.

Possible Reason Drive response packet watchdog is wrong

Solution Contact Syntec OEM.

20.20 SETPOINTAXIS-020 Exceeding the positive software stroke limit

Alarm ID SETPOINTAXIS-020 Alarm Title Exceeding the positive software
stroke limit

Description The axial mechanical coordinate exceeds the positive software stroke limit.

Possible Cause The axial movement exceeds the setting value.

Solution 1. Reset to clear the alarm.

2. Move the axial in negative direction to be out of the software stroke protection
range, and can remove alarm.

20.21 SETPOINTAXIS-021 Exceeding the negative software stroke limit

Alarm ID SETPOINTAXIS-021 Alarm Title Exceeding the negative software
stroke limit

Description The axial mechanical coordinate exceeds the negative software stroke limit.

Possible Cause The axial movement exceeds the setting value.

Solution 1. Reset to clear the alarm.

2. Move the axial in positive direction to be out of the software stroke protection
range, and can remove alarm.

Setpoint Axis Alarm - SETPOINTAXIS – 765

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21 Routine Script-RS
Alarm ID RS–001 Alarm title 【File too big】

Description Script file size is too big. The file size limit id 64KB.

Reason Script file size is too big.

Solution Modify script file, make sure the file size is smaller than 64KB.

Alarm ID RS-002 Alarm title 【Too many script file】

Description The count of script is too many. System will stop execute part of script. The maximum
file count is 8.

Reason The number of script is too many.

Solution Please remove unused script, or merge the script has similar function.

Alarm ID RS–003 Alarm title Script loading failure

Description The script has syntax error, cause system can not load script.

Reason Programming error.

Solution Please check the script.

Alarm ID RS–004 Alarm title Unsupported syntax

Description Use the unsupported syntax in script.

Reason 1. Programming error.

2. Use unsupported function.

Solution Please check the script, make sure the syntax and function is supported.

Alarm ID RS-005 Alarm title Illegal variable access

Description Attempted to access a variable that does not exist.

Routine Script-RS – 766

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Reason 1. Programming error.

2. Illegal access to # or @ variable.

Solution 1. Make sure the accessing variable exists.

2. Make sure the variable to read is readable.
3. Make sure the variable to write is writable.

Alarm ID RS-006 Alarm title Invalid array index type

Description Indirect assigned variable number is empty.

i.e. @[#1], if #1 is empty, this alarm will be issued.

Reason Programming error.

Solution Please check the NC program, make sure that indirect assigned variable’s number is
not empty.

Alarm ID RS-007 Alarm title Invalid argument type

Description Th argument type of function or operator is invalid.

i.e. @1=#1 MOD #2, if type of #1 or #2 is float, this alarm will be issued.

Reason Programming error.

Solution Please check the script, make sure that argument type is right.

Alarm ID RS-008 Alarm title Operation domain error

Description The argument of function has wrong domain.

i.e: SQRT( #5 ), if #5 < 0, system will issue this alarm.

Reason Programming error

Solution Please check the script, make sure the domain of function argument is right.

Alarm ID RS-009 Alarm title Devide by zero error

Description If denominator in division of script is equal to 0

i.e. #1:=(#2/ #3); if #3 equals to zero, system will issue this alarm.

Routine Script-RS – 767

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Reason Programming error.

Solution Check the script to ensure that the denominator is not equal to 0.

21.1 RS-001 File too big

Alarm ID RS–001 Alarm title 【File too big】

Description Script file size is too big. The file size limit id 64KB.

Reason Script file size is too big.

Solution Modify script file, make sure the file size is smaller than 64KB.

21.2 RS-002 Too many script file

Alarm ID RS-002 Alarm title 【Too many script file】

Description The count of script is too many. System will stop execute part of script. The maximum
file count is 8.

Reason The number of script is too many.

Solution Please remove unused script, or merge the script has similar function.

21.3 RS-003 Script loading failure

Alarm ID RS–003 Alarm title Script loading failure

Description The script has syntax error, cause system can not load script.

Reason Programming error.

Solution Please check the script.

Routine Script-RS – 768

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21.4 RS-004 Unsupported syntax

Alarm ID RS–004 Alarm title Unsupported syntax

Description Use the unsupported syntax in script.

Reason 1. Programming error.

2. Use unsupported function.

Solution Please check the script, make sure the syntax and function is supported.

21.5 RS-005 Illegal variable access

Alarm ID RS-005 Alarm title Illegal variable access

Description Attempted to access a variable that does not exist.

Reason 1. Programming error.

2. Illegal access to # or @ variable.

Solution 1. Make sure the accessing variable exists.

2. Make sure the variable to read is readable.
3. Make sure the variable to write is writable.

21.6 RS-006 Invalid array index type

Alarm ID RS-006 Alarm title Invalid array index type

Description Indirect assigned variable number is empty.

i.e. @[#1], if #1 is empty, this alarm will be issued.

Reason Programming error.

Solution Please check the NC program, make sure that indirect assigned variable’s number is
not empty.

21.7 RS-007 Invalid argument type

Alarm ID RS-007 Alarm title Invalid argument type

Routine Script-RS – 769

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Description Th argument type of function or operator is invalid.

i.e. @1=#1 MOD #2, if type of #1 or #2 is float, this alarm will be issued.

Reason Programming error.

Solution Please check the script, make sure that argument type is right.

21.8 RS-008 Domain error

Alarm ID RS-008 Alarm title Operation domain error

Description The argument of function has wrong domain.

i.e: SQRT( #5 ), if #5 < 0, system will issue this alarm.

Reason Programming error

Solution Please check the script, make sure the domain of function argument is right.

21.9 RS-009 Devide by zero error

Alarm ID RS-009 Alarm title Devide by zero error

Description If denominator in division of script is equal to 0

i.e. #1:=(#2/ #3); if #3 equals to zero, system will issue this alarm.

Reason Programming error.

Solution Check the script to ensure that the denominator is not equal to 0.

Routine Script-RS – 770

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22 Alarm Class Table

Mandarin Version 中文版：警報類別對照表

I Categories I Categories ID Categories ID Categories ID Categories

D D

1 Mechanical 1 ROT Turret 10 DELTA Servo 20 DELTA ECAT 21 INVENTOR

Logic Control 5 Alarm - ROT 1 Alarm 2 Servo Alarm 2 ECAT Servo
Alarm - MLC Alarm

2 Program 1 Laser Marking 10 YASKAWA M2 20 DELTA ECAT 21 INVENTOR

Execute Error 6 Alarm - 2 Servo Alarm 3 Servo 3 ECAT Servo
Alarm - COR LASERCTRL Warning Warning

3 Axial Motion 1 Device Alarm - 10 SYNTEC M2 20 PANASONIC 21 INOVANCE

Alarm - MOT 7 STATION 3 Servo Alarm 4 ECAT Servo 4 ECAT Servo
Alarm Alarm

4 Spindle Alarm 1 Extended 10 YASKAWA M3 20 PANASONIC 21 INOVANCE

- SPD 8 Software Stroke 4 Servo Alarm 5 ECAT Servo 5 ECAT Servo
Limit Alarm - Warning Warning
EXTSTROKELIMI
T

5 Syntax 1 ATC Alarm - ATC 10 SYNTEC M3 20 PANASONIC 21 SYNTEC

Compiler 9 5 Servo Alarm 6 RTEX Servo 6 STEPPER
Alarm - COM Alarm Servo Alarm

6 Operation 2 Setpoint Axis 10 YASKAWA M2 20 PANASONIC 21 SYNTEC

Alarm - OP 0 Alarm - 6 Servo 7 RTEX Servo 7 STEPPER
SETPOINTAXIS Warning Warning Servo
Warning

7 Mechanical 2 Routine Script - 10 YASKAWA M3 20 Servotronix 21 SYNTEC ECAT

Logic Control 1 RS 7 Servo 8 ECAT Servo 8 Servo Alarm
Hint - MLC Warning Alarm

9 MACRO Alarm - 3 CIP Alarm - CIP 10 SYNTEC M2 20 Servotronix 21 SYNTEC ECAT

MAR 1 8 Servo 9 ECAT Servo 9 Servo
Warning Warning Warning

1 Message Alarm 3 ENIP Alarm - 10 SYNTEC M3 21 Mitsubishi

0 - MSG 2 ENIP 9 Servo 0 ECAT Servo
Warning Alarm

Alarm Class Table – 771

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I Categories I Categories ID Categories ID Categories ID Categories

D D

1 Servo Alarm - 5 Robot Alarm - 11 SYNTEC 21 Mitsubishi

1 SERVO 1 RBT 0 M2_V2 Servo 1 ECAT Servo
Alarm Warning

1 Serial PLC Axis 5 Robot Warning - 11 SYNTEC

2 Alarm – 2 RBTWRN 1 M2_V2 Servo
SERIALPLCAXI Warning
S

1 SRI Alarm - SRI 5 Robot Critical -

3 3 RBTCRI

1 Background
4 Execute Alarm
- BGND

Note: The alarm correlated information will be shown in R514 ~ R517 in PLC interface. Please refer to PLC Interface.

Alarm Class Table – 772