Pipeline Crossing

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Pipeline Engineering

API RP 1102 Pipeline Crossing Calculations ver 0.0


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Project DESIGN AND BUILD JARINGAN GAS DI JL. Developer KSO Sentra Java Sarana
KRATON INDUSTRI III, KAWASAN INDUSTRI
PIER II, PASURUAN

Date 2024-01-11 Approver PT. Surabaya Industrial


Estate Rungkut
Revision 0 Reviewer PT. Virama Karya (Persero)

Input Data
Pipe Outside Diameter, D inch 10.75
Pipe Wall Thickness, t inch 0.365
Pipe SMYS, Pa psi 35000
Design Pressure, P psi 300.00
Installation Temperature, T1 °F 55.0
Max. or Min. Design Temperature, T2 °F 90.0
Depth of Cover, H ft 6.0
Bored Diameter, Bd inch 10.00
Soil Unit Weight, Y lb/ft³ 2.8
Modulus of Soil Reaction, E' ksi 0.20
Resilient Modulus of Soil, Er ksi 5.00
Applied Design Surface Pressure, w psi 83.3
Impact Factor, Fi - 1.47
Design Factor, F - 0.72
Longitudinal Joint Factor, E - 1.00
Temperature Derating Factor, T - 1.00

API 1102 Parameters


Earth Load Stiffness factor, KHe - 866.65
Earth Load Burial Factor, Be - 1.2197
Earth Load Excavation factor, Ee - 0.8282
Cyclic Hoop Road Stiffness Factor, KHh - 11.22
Cyclic Hoop Road Geometry Factor, GHh - 1.0532
Road Pavement Type Factor, R - 1.10
Road Axle Configuration Factor, L - 1.00
Cyclic Longitudinal Road Stiffness Factor, KLh - 10.78
Cyclic Longitudinal Road Geometry Factor, GLh - 1.07
Fatigue Endurance Limit of Girth Yield, SFG psi 12000
Fatigue Endurance Limit of Longitudinal Weld, SFL psi 21000

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Pipeline Engineering

Result
Earth Load Stress psi 15
Cyclic Circumferential Stress psi 1591
Cyclic Longitudinal Stress psi 1554
Internal Pressure Hoop Stress psi 4418
Maximum Circumferential Stress psi 6024
API 1102 Maximum Longitudinal Stress psi -3714
API 1102 Maximum Radial Stress psi -300
API 1102 Effective Stress psi 8558

API RP 1102 Stress Check


Item Stress Limit Analysis Pass/ Fail
(psi) Results (psi)
Hoop Stress (Barlow) 25,200 4,418 Pass
Total Effective Stress 25,200 8,558 Pass
Girth Weld Fatigue 8,640 1,554 Pass
Longitudinal Weld Fatigue 15,120 1,591 Pass

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