Ar3434 1

{Adjust/Replace}{Production}{HealthImaging}
Publication No. 5B6331

01JUN99
Supersedes 5B6331
NOV97
HEALTH IMAGING
ADJUSTMENTS AND REPLACEMENTS
for the
Kodak X-Omat 3000 RA PROCESSOR
Service Code: 3434
© Eastman Kodak Company, 1999

PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be liable
for any loss or damage, including consequential or special damages, resulting from any use of
this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Important
This manual is for use by qualified service personnel only.
Warning
To avoid hazardous conditions, keep floors and floor coverings around your Kodak X-Omat 3000 RA Processor and
associated drains clean and dry at all times. Any accumulation of fluids from mixing tanks and drain lines should be
cleaned up immediately. In the event of an accumulation of liquid due to backup, overflow, or other malfunctions of
the drain associated with your Kodak X-Omat 3000 RA Processor, call a plumber or other contractor to correct any
problem with the drain. Kodak accepts no responsibility or liability whatsoever for the serviceability of any drain
connected to or associated with a Kodak X-Omat Processor. Such drains are the sole responsibility of the customer.
Table of Contents
Description Page
Service Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrostatic Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Preventive Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Service Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Preparing the PROCESSOR for Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
De-energizing and Energizing the PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . 7
Draining the TANKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Filling the TANKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Identifying the RACKS and CROSSOVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Removing and Installing the RACKS with Solutions in the TANKS . . . . . . . . . . 11
Identifying and Removing the COVERS and PANELS . . . . . . . . . . . . . . . . . . . 13
Removing the DRYER END PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Removing the Remaining PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
RACKS and CROSSOVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Adjusting the FEED TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Adjusting the Squareness of the CROSSOVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Adjusting the Squareness of the RACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Adjusting the GUIDE SHOES on the DEVELOPER RACK . . . . . . . . . . . . . . . . . . . . 19
Adjusting the GUIDE SHOE on the DRYER RACK . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Adjusting the DRIVE CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
MAIN DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Removing the DRIVE SHAFT and the WORM GEARS . . . . . . . . . . . . . . . . . . . . . . 24
Removing and Adjusting the Tension of the DRIVE CHAIN . . . . . . . . . . . . . . . . . . . 27
Removing the DRIVE MOTOR B6 and the GEAR BOX . . . . . . . . . . . . . . . . . . . . . . 28
2 01JUN99 – 5B6331
Removing the BEARING from the DRIVE SHAFT on the Feed End . . . . . . . . . . . . . 30
Removing the BEARING from the DRIVE SHAFT on the DRYER . . . . . . . . . . . . . . 31
DRYER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Removing the BLOWER B1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Removing the DRYER OVER-TEMPERATURE THERMOSTAT . . . . . . . . . . . . . . . 34
Removing the DRYER THERMISTOR RT3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Removing the DRYER HEATER HR3 or THERMAL CUTOFF . . . . . . . . . . . . . . . . . 36
Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Developer Recirculation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Removing the RECIRCULATION PUMP B5 . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Removing the IMPELLER HOUSING or the IMPELLER . . . . . . . . . . . . . . . . . . 39
Removing the DEVELOPER HEATER HR1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Removing the DEVELOPER FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Removing the DEVELOPER THERMISTOR RT1 . . . . . . . . . . . . . . . . . . . . . . . 43
Removing the DEVELOPER COOLING SOLENOID L2 . . . . . . . . . . . . . . . . . . 44
Removing the HEAT EXCHANGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Fixer Recirculation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Removing the FIXER HEATER HR2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Removing the FIXER THERMISTOR RT2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Wash System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Removing the WASH WATER SOLENOID L1 . . . . . . . . . . . . . . . . . . . . . . . . . 50
Replenishment System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Removing the REPLENISHMENT STRAINERS and SCREENS . . . . . . . . . . . 51
Removing the DEVELOPER or FIXER REPLENISHMENT PUMP, B3 or B4 . . 52
Removing the POPPET VALVES for the REPLENISHMENT PUMPS . . . . . . . 53
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Removing the AUTOTRANSFORMER T1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Removing the EMI LINE FILTER FL1 or FL2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Removing the SAFELIGHT RECEPTACLE J35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Removing the AC CIRCUIT BREAKER CB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Removing the QUAD POWER SUPPLY A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Removing the 5 V DC POWER SUPPLY - for Serial No. 100500 and above . . . . . . 60
Removing the 5 V DC POWER SUPPLY - for Serial Nos. below 100500 . . . . . . . . . 61
Adjusting the 5 V DC POWER SUPPLY Voltage - Serial No. below 100500 . . . . . . . 62
Removing a SOLID STATE RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Removing the LEVEL SENSOR HOUSING and LEVEL SENSOR PROBES . . . . . . 64
Removing the 600 BOARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Adjusting the LAMP Intensity on the 2000 BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Removing the 2000 BOARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Removing the 3000 BOARD, LCD DISPLAY, and DISPLAY PANEL . . . . . . . . . . . . 68
Enabling and Disabling the Automatic Dimming Feature on the
DISPLAY PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Adjusting the Sensitivity of the DISPLAY PANEL LIGHT SENSOR . . . . . . . . . . . . . . 70
Removing the 5000 BOARD-Microprocessor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Bypassing or Resetting the Access Code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Access Code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Service Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
User Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Downloading the Operating Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Maximizing the Accuracy of the Film Logging Feature . . . . . . . . . . . . . . . . . . . . . . . . 77
Removing the 7000 BOARD and MOTOR CONTROLLER BOARD . . . . . . . . . . . . . 78
Adjusting the ACTUATORS and FILM DETECTOR SWITCHES . . . . . . . . . . . . . . . 81
Adjusting the ACTUATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Adjusting the DETECTOR SWITCHES from Side to Side . . . . . . . . . . . . . . . . . 82
Adjusting the DETECTOR SWITCH Up and Down . . . . . . . . . . . . . . . . . . . . . . 83
Checking the DETECTOR SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
5B6331 – 01JUN99 3
4 01JUN99 – 5B6331
Service Overview
Section 1: Service Overview
Special Tools
Tool No. Description
TL-2431 AIR METER
TL-2170 CLAMPS
TL-2170 Download DISKETTE
TL-4430 EXTRACTION TOOL
TL-3346 GROUNDING KIT
TL-4391 INTERFACE CABLE
TL-2324 Lithium BALL and ROLLER BEARING GREASE
TL1926 Magnetic Power Warning SIGN
- PORTABLE COMPUTER1
TL-3230 SEALANT
TL-2192 THERMAL GREASE
The following applies to the PORTABLE COMPUTER:
• An IBM compatible computer with MS-DOS version 3.0 or higher installed on the hard disk and with a
720 kilobyte, 3 1/2 in. disk drive.
• A serial communications port configured as COM 1: Refer to the user manual for the PORTABLE
COMPUTER.
5B6331 – 01JUN99 5
Electrostatic Discharge
Overview
ESD--electrostatic discharge--is a primary source of:
• product downtime
• lost productivity
• costly repairs
While one cannot feel a static charge of less than 3,500 volts, as few as 30 volts can damage or destroy essential
components in electronic equipment.
Preventive Measures
• Always look for an ESD warning label before doing any procedure involving static-sensitive components such as
CIRCUIT BOARDS. All static-sensitive components are marked with bright graphic labels, which frequently
include instructions. Follow all label instructions.
• Wear a grounding strap when handling static-sensitive components. Always make certain that the clip remains
attached to a properly grounded, unpainted, clean surface.
• Repair static-sensitive components at an ESD-protected work station or use a portable grounding mat. For help
in setting up an ESD-protected work station, contact your Kodak representative.
• When moving static-sensitive components from one area to another, insert and transport the components in
ESD-protective packaging.
Service Preparation
Warning
• Dangerous Voltage
• Before you replace electrical components, move the main wall CIRCUIT BREAKER to “OFF”. Lock the wall
CIRCUIT BREAKER and attach a MAGNETIC POWER WARNING SIGN TL-1926 to warn others not to energize
the PROCESSOR while you are performing service.
Important
• Use qualified personnel to service the PROCESSOR.

• Many of the procedures in this manual require that you do the tasks listed below before you do the first step of
the procedure.
– de-energize the PROCESSOR
– drain the TANKS
– remove the CROSSOVERS and RACKS
– remove the ACCESS PANELS
For your convenience, the next several pages contain:
• procedures for completing these basic tasks
• illustrations identifying the major components of the PROCESSOR
6 01JUN99 – 5B6331
Service Overview
Preparing the PROCESSOR for Service

De-energizing and Energizing the PROCESSOR
Warning
• The PROCESSOR appears to be de-energized
when it is in the Sleep Mode. Be sure that the MAIN
CIRCUIT BREAKER CB1 is in the “O” position
before you begin any service procedure.
[1] To de-energize the PROCESSOR:
(a) Move the wall CIRCUIT BREAKER to the
“OFF” position.
(b) Lock the wall CIRCUIT BREAKER and
attach a MAGNETIC POWER WARNING
SIGN TL-1926 to warn others not to
CIRCUIT
energize the PROCESSOR while you are
BREAKER performing service.
CB1 (c) Move the MAIN CIRCUIT BREAKER CB1 to
the “O” position.
[2] To energize the PROCESSOR:
(a) Remove the MAGNETIC POWER
WARNING SIGN from the wall CIRCUIT
BREAKER. Move the wall CIRCUIT
BREAKER to the “ON” position.
(b) Move the MAIN CIRCUIT BREAKER CB1 to
the “I” position.
H150_0132CCA
H150_0132CA
5B6331 – 01JUN99 7
Draining the TANKS
Warning
Dangerous Voltage
[1] De-energize the PROCESSOR.
Note
The REPLENISHMENT PUMPS will be de-energized
and the flow of developer and fixer from the
AIR REPLENISHMENT TANKS will stop when the
EXHAUST PROCESSOR is de-energized.
[2] Open:
• FIXER DRAIN VALVE
• DEVELOPER DRAIN VALVE
DEVELOPER
DRAIN
VALVE
FIXER
DRAIN
VALVE
H150_0168CCA
H150_0168CA
8 01JUN99 – 5B6331
Service Overview
Filling the TANKS

[1] To fill the processing TANKS, close:
• FIXER DRAIN VALVE
• DEVELOPER DRAIN VALVE
• TOP COVER
Warning
Dangerous Voltage
AIR
EXHAUST [2] Energize the PROCESSOR.
[3] On the DISPLAY PANEL on top of the
PROCESSOR, press:
a. “GO TO SETUP” Key
b. 4-digit access code
DEVELOPER c. “MORE” Key
DRAIN d. “OPTIONS” Key
VALVE
e. “REPLEN MODE” Key
f. “TANK FILL” Key
Note
See the OPERATOR MANUAL, Publication
Number 5B6328, for more details on draining and filling
the processing TANKS.
FIXER
DRAIN
VALVE
H150_0168CCA
H150_0168CA
5B6331 – 01JUN99 9
Identifying the RACKS and CROSSOVERS

WET SECTION
COVER
2 EVAPORATION
COVERS
WATER
RESERVOIR
EXIT RACK
DETECTOR
CROSSOVER
DEVELOPER
RACK
WATER DEVELOPER/FIXER
DISCONNECT CROSSOVER
FIXER/ FIXER
DRYER
WASH WASH RACK
H150_0133HCA RACK
H150_0133HA RACK CROSSOVER
10 01JUN99 – 5B6331
Service Overview
Removing and Installing the RACKS with Solutions in the TANKS
SPLASH
GUARD Warning
Dangerous Voltage
[1] To remove the RACK:
(a) De-energize the PROCESSOR.
(b) Lift the TOP COVER.
(c) Remove:
• WET SECTION COVER
• EVAPORATION COVERS
• WATER RESERVOIR
• FIXER/WASH CROSSOVER
• DEVELOPER/FIXER CROSSOVER
DRIP
TRAY H108_0035ACC
• DETECTOR CROSSOVER
H108_0035AA
[2] To remove the DEVELOPER RACK:
(a) Lift the DEVELOPER RACK slowly out of the
PROCESSOR. Tilt the DEVELOPER RACK
to drain the developer into the DEVELOPER
TANK.
(b) Hold a DRIP TRAY under the DEVELOPER
RACK.
Caution
Do not allow fixer to contaminate the developer solution.
• Use DRIP TRAYS.
• If you remove both the FIXER RACK and the DEVELOPER RACK, remove the DEVELOPER RACK first.
• When you remove the FIXER RACK, place the SPLASH GUARD between the DEVELOPER and FIXER TANKS.
Lift the FIXER RACK slowly and drain it before moving it to the work station.
[3] Remove the FIXER RACK:
(a) Place the SPLASH GUARD between the DEVELOPER and FIXER TANKS.
(b) Lift the FIXER RACK slowly out of the PROCESSOR. Tilt the FIXER RACK to drain the fixer into the FIXER
TANK.
(c) Hold a DRIP TRAY under the FIXER RACK.
[4] Remove the WASH RACK by lifting the WASH RACK from the WASH TANK.
Caution
To prevent damage to the LOCKING TABS, do not pull the EXIT RACK straight up.
[5] Remove the EXIT RACK:
(a) Rotate the EXIT RACK a small distance.
(b) Slowly and carefully lift the EXIT RACK from the PROCESSOR.
[6] Remove the DRYER RACK by lifting the DRYER RACK straight up from the PROCESSOR.
5B6331 – 01JUN99 11
Caution
To prevent contamination of the developer when you install the DEVELOPER RACK and the FIXER RACK:
• Use the SPLASH GUARD.
• Install the FIXER RACK first.
[7] Place the SPLASH GUARD between the DEVELOPER and FIXER TANKS.
[8] Slowly install the FIXER RACK in the FIXER TANK.
[9] Remove the SPLASH GUARD.
[10] Slowly install the DEVELOPER RACK.
2 LOCKING TABS
EXIT RACK
EXIT RACK
DRYER
RACK 2 LOCKING TABS
H150_0134BCA
H150_0134BA
Important
Check that the LOCKING TABS on the EXIT RACK engage the LOCKING TABS on the DRYER RACK.
[11] Install:
• WASH RACK
• DRYER RACK
• EXIT RACK
[12] Check that the RACKS and CROSSOVERS are seated correctly.
[13] Install:
• WATER RESERVOIR and WATER DISCONNECT
[14] Close the TOP COVER.
12 01JUN99 – 5B6331
Service Overview
Identifying and Removing the COVERS and PANELS

DRIVE
SIDE PANEL
CAPTIVE
SCREW
TOP
COVER
DRYER END
NON-DRIVE PANEL
SIDE
PANEL
H150_0135DCA
H150_0135DA CLIP
5B6331 – 01JUN99 13
Removing the DRYER END PANEL
Warning
FEED END Dangerous Voltage
PANEL
TRANSFORMER
ACCESS
PANEL Important
If it is necessary to move the PROCESSOR to access
AIR the FEED END PANEL, drain the TANKS before
EXHAUST moving the PROCESSOR. Draining the TANKS will
prevent the processing solutions from splashing and
therefore prevent contamination.
[2] Open the DEVELOPER DRAIN VALVE and
FIXER DRAIN VALVE to avoid contaminating the
solutions, drain the processing TANKS.
DEVELOPER
DRAIN [3] Disconnect the AIR EXHAUST from the
VALVE PROCESSOR.
FIXER
DRAIN
VALVE
H150_0168CCB
H150_0168CA
14 01JUN99 – 5B6331
Service Overview
4 SCREWS
4 LOCK WASHERS
4 WASHERS
FEED
TRAY
9 SCREWS
9 WASHERS
9 LOCK WASHERS
FEED END
PANEL
AIR
MAIN CIRCUIT
EXHAUST
BREAKER CB1
TRANSFORMER
ACCESS PANEL
H150_0136DCA
H150_0136DA
[4] Remove the FEED TRAY by removing the 4 SCREWS securing it.
Note
The SCREWS that hold the FEED END PANEL are different lengths. Record the original positions of the SCREWS
for easier installation.
[5] Remove the remaining 9 SCREWS from the FEED END PANEL.
[6] Move the PROCESSOR about 15 cm (6 in.) from the wall.
Important
If it is necessary to move the PROCESSOR to access the FEED END PANEL, drain the TANKS before moving the
PROCESSOR. Draining the TANKS will prevent the processing solutions from splashing and therefore prevent
contamination.
[7] If it is necessary to completely remove the PANEL, disconnect the CONNECTORS to.
• SAFELIGHT RECEPTACLE
• MAIN CIRCUIT BREAKER CB1
• 2000 BOARD
5B6331 – 01JUN99 15
Note
When you install the FEED END PANEL, be sure to connect the AIR EXHAUST HOSE in the PROCESSOR to the
AIR EXHAUST on the FEED END PANEL.
Removing the Remaining PANELS

[1] Open the TOP COVER.
[2] Loosen the 2 CAPTIVE SCREWS on the PANEL to be removed.
[3] Lift the PANEL to release it from the 2 CLIPS under the PANEL.
16 01JUN99 – 5B6331
RACKS and CROSSOVERS
Section 2: RACKS and CROSSOVERS
Adjusting the FEED TRAY
DETECTOR
FILM CROSSOVER
ROLLERS
FILM FEED
3 WING NUTS
H150_0166BCA
GUIDE TRAY
H150_0166BA
[1] Loosen the 4 SCREWS.

[2] Adjust the position of the FEED TRAY to
approximately 1 mm (1/16 in.) below the NIP of
the DETECTOR CROSSOVER ROLLERS.
[3] Tighten the 4 SCREWS.
[4] Place a 35 x 43 cm (14 x 17 in.) film onto the FILM
GUIDE.
[5] Loosen the 3 WING NUTS.
[6] Align the film with the left edge of the FILM
GUIDE.
[7] Use the edges of the film to align the FILM GUIDE
with the DETECTOR CROSSOVER.
H150_0144ACA
FEED TRAY
Note
H150_0144AA 4 SCREWS
The leading edge of the film should be parallel to the
DETECTOR
DETECTOR CROSSOVER ROLLERS.
CROSSOVER [8] Tighten the 3 WING NUTS.
ROLLER
1 mm
(1/16 in.)
H150_0131ACA
H150_0131AA
5B6331 – 01JUN99 17
Adjusting the Squareness of the CROSSOVERS
Important
Use this adjustment procedure to adjust the squareness of any of the 3 CROSSOVERS:
DETECTOR DEVELOPER/FIXER or
CROSSOVER FIXER/WASH CROSSOVER
SIDEPLATE
H150_0214BCA
H150_0214BC
[1] Remove the CROSSOVER.

[2] Place the CROSSOVER on a smooth, flat surface.
[3] Check that the SIDEPLATES of the CROSSOVER touch the flat surface evenly. If not, apply pressure to the
assembly.
[4] Check that the longer edges of the GUIDE SHOES are pointed in the direction of film travel.
Note
The GUIDE SHOES are not adjustable.
Adjusting the Squareness of the RACKS

[1] Place the bottom of the RACK on a smooth, flat
2 SIDEPLATES surface.
[2] Check that the SIDEPLATES are flat on the flat
surface.
[3] If necessary, apply pressure to the SIDEPLATES.
H150_0138ACA
H150_0138AA
18 01JUN99 – 5B6331
5B6331 – 01JUN99 19
Adjusting the GUIDE SHOES on the DEVELOPER RACK
Important
Before doing this procedure, do:
• Adjusting the Squareness of the DEVELOPER RACK.
• Adjusting the Tension on the DRIVE CHAIN.
Warning
Dangerous Voltage
Note
To prevent the contamination of the processing solutions, use the RACK SPLASH GUARD and DRIP TRAY when
you remove the RACK from the PROCESSOR.
[2] Lift the TOP COVER.
[3] Remove the following parts from the PROCESSOR:
• CROSSOVERS as necessary
MASTER ROLLER
SHAFT
SPRING
WASHER
CLUSTER PLATE
ROLLER
SHAFT drive side

WASHER
SPACER
H150_0171BCA WASHER
H150_0171BA SCREW SCREW
[4] Remove the DEVELOPER RACK from the PROCESSOR.

[5] Remove the SPRING from each end of the TURNAROUND section of the DEVELOPER RACK.
[6] Remove the following parts from the drive end of the MASTER ROLLER SHAFT:
• SCREW
• LOCKING PLATE
• WASHER
[7] Install the SCREW and WASHER removed in Step 6 to hold the MASTER ROLLER SHAFT in position.
[8] While holding the SCREW that secures the drive end of one of the CLUSTER ROLLERS, rotate the SCREW
that secures the non-drive side of the CLUSTER ROLLER.
20 01JUN99 – 5B6331
[9] Remove the following parts from either end of the CLUSTER ROLLER:
• SCREW
• 2 WASHERS
• SPACER
[10] Pull the CLUSTER ROLLER SHAFT out through the SIDEPLATE of the DEVELOPER RACK.
[11] Remove the CLUSTER ROLLER from the DEVELOPER RACK.
[12] Do Steps 8 - 11 again for the second CLUSTER ROLLER.
MASTER ROLLER
Ribbed GUIDE SHOE: THICKNESS

1.27 mm (.050 in.) GAUGE GUIDE
Smooth GUIDE SHOE: SHOE
1.02 mm (.040 in.) MASTER
ADJUSTING
ROLLER
H150_0173BCA LOCKING SCREW
H150_0173BA GUIDE SHOE drive side NUT
[13] Loosen the LOCKING NUT on the ADJUSTING SCREW for the GUIDE SHOE on the drive end of the
DEVELOPER RACK.
Note
There are 2 styles of GUIDE SHOES: smooth and ribbed styles.
[14] Insert a THICKNESS GAUGE between the GUIDE SHOE and the MASTER ROLLER as close to the end of the
GUIDE SHOE as possible.
[15] Rotate the ADJUSTING SCREW for the GUIDE SHOE until the GUIDE SHOE and MASTER ROLLER are the
correct distance apart:
GUIDE SHOE style: GUIDE SHOE/MASTER ROLLER gap:
Ribbed GUIDE SHOE 1.27 mm (.050 in.)
Smooth GUIDE SHOE 1.02 mm (.040 in.)
[16] Hold the ADJUSTING SCREW in position and tighten the LOCKING NUT.
5B6331 – 01JUN99 21
[17] Adjust the non-drive end of the same GUIDE SHOE.

LOCKING GUIDE SHOE
GUIDE SHOE ADJUSTING
NUT
SCREW
Ribbed GUIDE SHOE:
1.27 mm (.050 in.)
Smooth GUIDE SHOE:
1.02 mm (.040 in.)
THICKNESS
MASTER GAUGE
ROLLER
H150_0172BCA
MASTER
H150_0172BA drive side ROLLER
[18] Adjust the second GUIDE SHOE.
Important
When you install the CLUSTER ROLLERS, install the HEX HEAD SCREW on the drive end of the DEVELOPER
RACK.
[19] Install one of the CLUSTER ROLLERS and SHAFTS so that the GEAR on the CLUSTER ROLLER engages
with the GEAR on the MASTER ROLLER.
[20] Install on the CLUSTER ROLLER:
• WASHER
• SPACER
• WASHER
• SCREW
[21] Do Steps 17 and 18 again for the second CLUSTER ROLLER.
[22] Remove the SCREW and WASHER that you installed in the drive end of the MASTER ROLLER in Step 7.
[23] Push the non-drive end of the MASTER ROLLER SHAFT until the SHAFT extends as far as possible past the
drive end SIDEPLATE.
[24] Hold the non-drive end of the MASTER ROLLER SHAFT in position and install the following parts into the drive
end of the MASTER ROLLER SHAFT:
• WASHER
• LOCKING PLATE
• SCREW
[25] Install the 2 SPRINGS that you removed from the TURNAROUND section of the RACK.
[26] Rotate the RACK so that it stands upright.
[27] Check the RACK for squareness.
[28] Install the RACK into the PROCESSOR.
22 01JUN99 – 5B6331
Adjusting the GUIDE SHOE on the DRYER RACK

[1] Remove parts as necessary from the DRYER
RACK to obtain access to the bottom GUIDE
SHOE ADJUSTMENT SCREWS.
gap: [2] Remove ROLLERS and AIR TUBES as

2.70 mm necessary to be able to measure the clearance
(0.105 in.) between the GUIDE SHOE and the “F” ROLLER.
[3] Loosen the GUIDE SHOE ADJUSTMENT
SCREWS.
[4] Set the distance between the “F” ROLLER and the
GUIDE SHOE:
(a) Place a 2.70 mm (0.105 in.) FEELER
GAUGE between the “F” ROLLER and the
long edge of the GUIDE SHOE.
(b) Hold the GUIDE SHOE against the FEELER
GAUGE and tighten the GUIDE SHOE
ADJUSTMENT SCREW.
F Important
The clearance along the length of the GUIDE SHOE
and the ROLLER must be uniform.
[5] Check that the adjustment has not changed. The
clearance must be:
GUIDE SHOE 2.70 to +/- 0.10 mm
H150_0212GCA
H150_0212GA ADJUSTMENT SCREW (0.105 to +/- 0.005 in.).
[6] Check for correct operation of the DRYER RACK by running 35 x 43 cm (14 x 17 in.) films.
[7] If the DRYER RACK bottom GUIDE SHOE causes scratching or stubbing of the film, make the following
adjustments as necessary:
Note
Make the adjustments in small increments of approximately 0.10 mm (0.005 in.) to prevent scratching or stubbing of
the film.
(a) If scratching occurs, increase the distance between the bottom GUIDE SHOE and the “F” ROLLER.
(b) If stubbing occurs, decrease the distance between the GUIDE SHOE and the “F” ROLLER.
(c) Check for correct operation of the PROCESSOR.
Adjusting the DRIVE CHAIN
Important
• The RACK must be in solution at operating temperature before you begin this procedure
5B6331 – 01JUN99 23
• To prevent the contamination of the processing solutions, use the RACK SPLASH GUARD and DRIP TRAY when
you remove the RACK from the PROCESSOR.
[1] With the “Ready” INDICATOR illuminated, de-energize the PROCESSOR.
[3] Remove from the PROCESSOR:
• CROSSOVERS as necessary
• DEVELOPER or FIXER RACK
drive
non- UPPER
side
drive SIDEPLATE
side
non-drive drive side
side
4 ADJUSTING
SCREWS
THICKNESS
GAUGE
equal equal TL2372
distance distance THICKNESS
GAUGE 4 HOLDING
TL2372 SCREWS
H150_0169BCA TURNAROUND
H150_0169BA SIDEPLATE TURNAROUND
[4] Loosen the 2 HOLDING SCREWS at each end of the RACK approximately one full turn.
[5] Hold the RACK vertically above the work surface and allow gravity to provide full tension on the TURNAROUND.
[6] If necessary, turn the 2 ADJUSTING SCREWS on the drive end of the RACK counterclockwise until the
SCREWS do not contact the TURNAROUND SIDEPLATE.
[7] Rotate the DRIVE GEAR 6 full turns.
[8] Tighten the 2 HOLDING SCREWS on the drive end of the RACK.
[9] Place the RACK vertically on a flat work surface.
[10] Rotate the 2 ADJUSTING SCREWS on the drive end of the RACK clockwise until both SCREWS just touch the
TURNAROUND SIDEPLATE on the drive end of the RACK.
[11] Loosen the 2 HOLDING SCREWS on the drive end of the RACK approximately one full turn.
[12] Rotate the 2 ADJUSTING SCREWS on the drive end of the RACK counterclockwise one full turn.
[13] Tighten the 2 HOLDING SCREWS on the drive end of the RACK.
[14] Using a THICKNESS GAUGE TL-2372 measure the distance between the UPPER SIDEPLATE and the
TURNAROUND SIDEPLATE on the drive end of the RACK.
[15] Rotate the 2 ADJUSTING SCREWS on the non-drive end of the RACK until the distance between the UPPER
SIDEPLATE and the TURNAROUND SIDEPLATE is the same as the distance between the 2 SIDEPLATES on
the drive end of the RACK.
[16] Tighten the 2 HOLDING SCREWS on the non-drive end of the RACK.
[17] Assemble the PROCESSOR and check that it operates correctly.
24 01JUN99 – 5B6331
MAIN DRIVE
Section 3: MAIN DRIVE
Removing the DRIVE SHAFT and the WORM GEARS
Warning
Dangerous Voltage
[3] Remove:
DRIVE • DRIVE SIDE PANEL
CHAIN
• DRYER END PANEL
COVER
MOTOR • WET SECTION COVER
BRACKET
• 2 EVAPORATION COVERS
DRIVE CHAIN
• CROSSOVERS
• RACKS
DRIVE [4] Remove the DRIVE CHAIN COVER by removing
MOTOR the 3 SCREWS.
[5] Loosen the 4 DRIVE MOTOR BOLTS from the
MOTOR BRACKET.
[6] Lift the DRIVE MOTOR and remove the DRIVE
CHAIN.
SPROCKET
4 DRIVE MOTOR
BOLTS
3 SCREWS
3 WASHERS
3 LOCK WASHERS
H104_0147CCF
H104_0147CA
5B6331 – 01JUN99 25
FEED [7] Remove from the feed end of the DRIVE SHAFT:
PUNCH END • E-RING
DRIVE • DRIVE SHAFT WASHER(S)

SHAFT [8] For access to the SPROCKET PIN, move the
DRIVE SHAFT toward the DRYER end of the
PROCESSOR.
SPROCKET [9] Remove the following parts from the DRYER end
PIN of the DRIVE SHAFT:
• SPROCKET PIN
DRYER
• SPROCKET
END E-RING
PIN • 2 THRUST WASHERS
• THRUST BEARING
• BEARING RETAINER
• BEARING
[10] Remove:
BEARING • 4 SCREWS
MOUNT • BEARING MOUNT
THRUST • any SHIM
BEARING
• SHIELD
DRIVE Note
SHAFT
Observe the quantity of SHIMS removed. When
WASHER
assembling the DRIVE SHAFT, install the same
SHIM quantity of SHIMS.
[11] Remove the DRIVE SHAFT by slowly pulling it
SHIELD toward the DRYER end of the PROCESSOR.
THRUST 4 SCREWS [12] If necessary, remove from the DRIVE SHAFT any
BEARING
WASHER 4 LOCK WASHERS WORM GEARS that have wear. Use a PUNCH to
4 WASHERS remove the PIN from the WORM GEAR.
SPROCKET 2 SCREWS
2 LOCK WASHERS
2 WASHERS
BEARING
H150_0137CCA
H150_0137CA RETAINER
26 01JUN99 – 5B6331
MAIN DRIVE
Important
Check the direction of the WORM GEARS. See the graphic below for the correct orientation on the DRIVE SHAFT.
8 WORM GEARS
DRIVE SHAFT FEED END
DRYER END H127_0154BCA

H127_0154BA
[13] Install new WORM GEARS and a new DRIVE SHAFT. Install the same quantity of SHIMS that you removed.
[14] Adjust the tension on the DRIVE CHAIN.
5B6331 – 01JUN99 27
Removing and Adjusting the Tension of the DRIVE CHAIN
Warning
Dangerous Voltage
[3] Remove:
CHAIN
• DRYER END PANEL
COVER
MOTOR • DRIVE CHAIN COVER
BRACKET
[4] Loosen the 4 DRIVE MOTOR BOLTS from the
MOTOR BRACKET.
DRIVE CHAIN
[5] Lift the DRIVE MOTOR and remove the DRIVE
CHAIN.
DRIVE
MOTOR [6] Install a new DRIVE CHAIN.
[7] Adjust the tension on the DRIVE CHAIN:
(a) Press down on the DRIVE MOTOR to
tighten the DRIVE CHAIN. Allow 5mm (1/4
in.) deflection of the DRIVE CHAIN at the
center of the DRIVE CHAIN.
(b) Tighten the 4 DRIVE MOTOR BOLTS.
[8] Assemble the PROCESSOR.
SPROCKET
4 DRIVE MOTOR
BOLTS
3 SCREWS
3 WASHERS
3 LOCK WASHERS
H104_0147CCF
H104_0147CA
28 01JUN99 – 5B6331
MAIN DRIVE
Removing the DRIVE MOTOR B6 and the GEAR BOX

DRIVE SHAFT
SPROCKET
DRIVE 4 DRIVE
DRIVE MOTOR MOTOR
DRIVE CHAIN GEAR BOLTS
COVER CHAIN BOX
SETSCREW
3 SCREWS
3 LOCK WASHERS
3 WASHERS
WASHER
MOTOR
LOCK BRACKET
MOTOR WASHER
H150_0130HCA
SPROCKET 4 MOUNTING
H150_0130HA NUTS
Warning
Dangerous Voltage
[3] Remove:
• DRIVE SIDE PANEL
• DRYER END PANEL
• DRIVE CHAIN COVER by removing the 3 SCREWS
[4] Loosen the 4 DRIVE MOTOR BOLTS from the MOTOR BRACKET.
[5] Lift the DRIVE MOTOR and remove the DRIVE CHAIN.
[6] Remove the SPROCKET from the DRIVE MOTOR by loosening the SETSCREW.
5B6331 – 01JUN99 29
2 SCREWS
MOTOR 2 LOCK WASHERS
CONTROLLER 2 WASHERS
BOARD
COVER
MOTOR
CONNECTOR
BRACKET
H150_0062HCB
H150_0062HA
[7] Pull off the COVER protecting the BOARDS.

[8] Remove:
• 2 SCREWS that hold the BRACKET to the PROCESSOR
• MOTOR CONNECTOR from the MOTOR CONTROLLER BOARD
• 4 MOUNTING NUTS from the DRIVE MOTOR
• DRIVE MOTOR and the GEAR BOX
[9] Install a new DRIVE MOTOR and a new GEAR BOX.
Note
When you install the MOTOR SPROCKET, align the MOTOR SPROCKET with the DRIVE SHAFT SPROCKET.
[10] Adjust the tension on the DRIVE CHAIN.
30 01JUN99 – 5B6331
MAIN DRIVE
Removing the BEARING from the DRIVE SHAFT on the Feed End
FEED END
DRIVE
SHAFT
DRIVE
SHAFT
WASHER E-RING
BEARING
RETAINER
2 SCREWS
2 LOCK WASHERS
2 WASHERS
BEARING
BEARING
MOUNT
2 SCREWS
2 LOCK WASHERS
CIRCUIT 2 WASHERS
H150_0139HCA BREAKER
H150_0139HA
COVER
Warning
Dangerous Voltage
[3] Remove:
• DRIVE SIDE PANEL
• CIRCUIT BREAKER COVER by removing the 2 SCREWS that secure it
• E-RING and the DRIVE SHAFT WASHER(S) from the DRIVE SHAFT
• BEARING RETAINER by removing the 2 SCREWS securing it
• BEARING from the feed end of the DRIVE SHAFT
[4] Install a new BEARING and assemble the PROCESSOR.
5B6331 – 01JUN99 31
Removing the BEARING from the DRIVE SHAFT on the DRYER
Warning
Dangerous Voltage
[3] Remove:
DRIVE CHAIN • DRYER END PANEL
CHAIN
COVER • DRIVE CHAIN COVER by removing the
3 SCREWS
H104_0147CCE
H104_0147CA
32 01JUN99 – 5B6331
MAIN DRIVE
FEED END [4] Remove the E-RING and the DRIVE SHAFT
8 WORM WASHER(S) from the feed end of the DRIVE
GEARS SHAFT.
[5] For access to the SPROCKET PIN, move the
DRIVE DRIVE SHAFT toward the DRYER end.
SHAFT [6] Remove:
DRYER
END • SPROCKET PIN
• SPROCKET with the DRIVE CHAIN
SPROCKET • 2 THRUST WASHERS
PIN • THRUST BEARING
WASHER
• BEARING RETAINER
• BEARING
[7] Install a new BEARING and assemble the
PROCESSOR.
BEARING
RETAINER BEARING
MOUNT
BEARING
THRUST E-RING
BEARING
SHIM
SHIELD
2 THRUST
4 SCREWS
WASHERS
4 WASHERS
SPROCKET 4 LOCK WASHERS
2 SCREWS
2 WASHERS
2 LOCK WASHERS
H150_0143CCA
H150_0143CA
5B6331 – 01JUN99 33
Section 4: DRYER
Removing the BLOWER B1

CONNECTOR
P/J18
BLOWER
SLEEVE PLENUM
3 NUTS
3 LOCK WASHERS
CAPACITOR 3 WASHERS
BLOWER
BRACKET
SCREW
LOCK WASHER
WASHER
STRAIN
3 SCREWS RELIEF
BLOWER 3 LOCK WASHERS BASE PLATE
H150_0141HCA
3 WASHERS H150_0141HA
Warning
Dangerous Voltage
[3] Remove:
• NON-DRIVE SIDE PANEL
• DRYER END PANEL
• 3 SCREWS holding the BLOWER BRACKET to the BASE PLATE
[4] Pull the BLOWER toward you and remove it from the PROCESSOR.
[5] Remove the SCREW and the STRAIN RELIEF from the BLOWER BRACKET.
[6] Disconnect the CONNECTOR P/J18.
[7] Disconnect the 2 wires from the CAPACITOR.
[8] Remove the 3 NUTS and separate the BLOWER from the BLOWER BRACKET.
[9] Transfer the BLOWER SLEEVE from the existing BLOWER to the new BLOWER.
[10] Install the new BLOWER and assemble the PROCESSOR.
Note
When you install the new BLOWER, be sure that the BLOWER SLEEVE is positioned correctly to prevent air leaks.
34 01JUN99 – 5B6331
DRYER
Removing the DRYER OVER-TEMPERATURE THERMOSTAT
Warning
DRYER
Dangerous Voltage
OVERTEMPERATURE
THERMOSTAT [1] De-energize the PROCESSOR.
Important
The DRYER OVER-TEMPERATURE THERMOSTAT
RESET does not automatically reset after an over-temperature
BUTTON condition. To reset the DRYER OVER-
TEMPERATURE THERMOSTAT manually, press the
RESET BUTTON.
[3] Remove the DRYER END PANEL.
[4] Pull off the COVER.
COVER [5] Remove the 2 SCREWS and the DRYER OVER-
TEMPERATURE THERMOSTAT.
[6] Disconnect the 2 WIRES from the DRYER OVER-
TEMPERATURE THERMOSTAT.
[7] Install a new DRYER OVER-TEMPERATURE
THERMOSTAT and assemble the PROCESSOR.
2 WIRES
2 SCREWS
H150_0152CCA
H150_0152CA
5B6331 – 01JUN99 35
Removing the DRYER THERMISTOR RT3
Warning
Dangerous Voltage
DRYER
THERMISTOR [1] De-energize the PROCESSOR.
2 SCREWS RT3 [2] Lift the TOP COVER.
[3] Remove:
P/J28 • DRYER END PANEL
• EXIT RACK
• DRYER RACK
[4] Remove the 2 SCREWS from the DRYER
THERMISTOR.
[6] Remove the DRYER THERMISTOR from the
PROCESSOR.
[7] Install a new DRYER THERMISTOR and
assemble the PROCESSOR.
H150_0148CCA
H150_0148CA
36 01JUN99 – 5B6331
DRYER
Removing the DRYER HEATER HR3 or THERMAL CUTOFF

THERMAL
CUTOFF
HEAT SHIELD
2 WASHERS
NUT
ground
wire
2 NUTS
DRYER
HEATER
PLENUM
COVER
4 SCREWS
4 LOCK
WASHERS
4 WASHERS
notch
BLOWER
SLEEVE
ground
wire
3 SCREWS
P/J21
H150_0147DCA
3 LOCK WASHERS
H150_0147DA 3 WASHERS
Warning
• The PLENUM COVER may be hot. Allow it to cool before you remove the DRYER HEATER.
[3] Remove the NON-DRIVE SIDE PANEL and the DRYER END PANEL.
[4] Disconnect CONNECTOR P/J21.
[5] Remove the 4 SCREWS and the PLENUM COVER.
[6] Remove the HEAT SHIELD from the PLENUM COVER.
[7] Remove the THERMAL CUTOFF by removing the 2 NUTS.
5B6331 – 01JUN99 37
[8] Remove:
THERMAL • NUT and ground wire from the DRYER
4 LOCATING CUTOFF HEATER
POSTS • wires from the notch in the PLENUM COVER
• 3 SCREWS and the DRYER HEATER from
the PLENUM COVER
[9] Install the new parts and assemble the
PROCESSOR.
Note
When you install the new BLOWER, be sure that the
BLOWER SLEEVE is positioned correctly to prevent air
leaks.
[10] If you have installed a new THERMAL CUTOFF:
(a) Check for any parts that are not operating
correctly and may cause the THEMAL
CUTOFF to open.
(b) Check that you installed the THERMAL
CUTOFF in the correct position.
[11] Place:
• dark end of the THERMAL CUTOFF at the
bottom of the HEATER
• THERMAL CUTOFF flush against the
INSULATING SHIM
• THERMAL CUTOFF between the 2 pairs of
LOCATING POSTS
[12] If the THERMAL CUTOFF is not installed
correctly, the THREMAL CUTOFF may not protect
the PROCESSOR or may open when there is no
over-temperature condition.
DARK END INSULATING

SHIM
H150_0174CCA
H150_0174CA
38 01JUN99 – 5B6331
Plumbing
Section 5: Plumbing
Developer Recirculation System

Removing the RECIRCULATION PUMP B5
RECIRCULATION
PUMP Warning
Dangerous Voltage
CONNECTOR [1] De-energize the PROCESSOR.
P/J 12 [2] Lift the TOP COVER.
[3] Remove the DRIVE SIDE PANEL.
[4] Remove the SPLASH COVER.
[5] Remove the 2 SCREWS that hold the
RECIRCULATION PUMP to the PROCESSOR.
[6] Move the RECIRCULATION PUMP for better
access to the HOSES.
[7] Install 4 CLAMPS TL-2170 on the 2 developer
HOSES and on the 2 fixer HOSES to the
RECIRCULATION PUMP.
[8] Loosen the 4 HOSE CLAMPS and remove the
2 SCREWS 2 developer HOSES and the 2 fixer HOSES from
2 WASHERS the RECIRCULATION PUMP.
2 LOCK [9] Disconnect the CONNECTOR P/J12.
WASHERS
[10] Remove the RECIRCULATION PUMP.
[11] Install a new RECIRCULATION PUMP and
TL-2170
CLAMP
SPLASH
COVER
H104_0154CCC
H104_0154CA
5B6331 – 01JUN99 39
Removing the IMPELLER HOUSING or the IMPELLER
Important
Use this procedure for either the developer IMPELLER
HOUSING or the fixer IMPELLER HOUSING.
[1] Remove the RECIRCULATION PUMP.
O-RING
[2] Remove the 4 WING NUTS from the IMPELLER
4 WING HOUSING.
NUTS
[3] Remove the IMPELLER HOUSING from the
RECIRCULATION PUMP.
IMPELLER
WASHER Caution
To prevent chemical contamination, do not interchange
SCREW
the developer and fixer IMPELLERS or the developer
IMPELLER HOUSING and fixer IMPELLER HOUSINGS.
H150_0165ACA
H150_0165AA
[4] Remove:
• SCREW
• WASHER
• IMPELLER
[5] Check the O-RING for wear. If necessary, install a
new O-RING.
[6] To prevent leakage, check that the O-RING is
correctly seated.
[7] Install the new parts and assemble the
PROCESSOR.
40 01JUN99 – 5B6331
Plumbing
Removing the DEVELOPER HEATER HR1
DEVELOPER CLAMP
THERMOWELL TL-2170 Warning
Dangerous Voltage
CONNECTOR
P/J 20 [1] De-energize the PROCESSOR.
HEATER [3] Remove the DRIVE SIDE PANEL and the DRYER
LOCATOR END PANEL.
[4] Drain the DEVELOPER TANK to below the
RECIRCULATION OUTPUT opening.
[6] Remove the DEVELOPER HEATER.
RECIRCULATION
OUTPUT
DEVELOPER
HEATER
H150_0129CCA
H150_0129CA
5B6331 – 01JUN99 41
HEATER 8.38 +- 0.25 cm

LOCATOR (3.3 +- 0.1 in)
13.9 +- 0.25 cm
(5.5 +- 0.1 in)
HEATER
LOCATOR
H104_0444BCA
H104_0444BA
Caution
• To prevent cracks in the THERMOWELL, do not overtighten the DEVELOPER HEATER

• Apply only SEALANT TL-3230 when you install the DEVELOPER HEATER into the DEVELOPER
THERMOWELL. A different SEALANT might cause damage to the plastic in the THERMOWELL. See the
instructions packed with the SEALANT.
[7] Check that the internal HEATER LOCATOR is in the correct position inside the DEVELOPER THERMOWELL.
[8] Install a new DEVELOPER HEATER.
[9] Check for leakage at the DEVELOPER THERMOWELL.
42 01JUN99 – 5B6331
Plumbing
Removing the DEVELOPER FILTER
LEVEL SENSOR
HOUSING CLIP
MANDREL
H127_0061BCA UNLOCKED LOCKED
H127_0061BA
HOUSING
Warning
Dangerous Voltage
[3] Remove:
REPLENISHMENT
HOSE • WET SECTION COVER
• REPLENISHMENT HOSE from the
MANDREL MANDREL ASSEMBLY
ASSEMBLY
[4] Rotate the MANDREL ASSEMBLY until the notch
in the top of the ASSEMBLY aligns with the LEVEL
SENSOR HOUSING CLIP.
Note
DEVELOPER
FILTER When you remove the MANDREL ASSEMBLY, place a
DRIP TRAY under it to prevent contamination of the
fixer.
WING NUT
[5] Remove the MANDREL ASSEMBLY by pulling it
LEVEL
straight up.
SENSOR [6] Remove:
HOUSING
• WING NUT
• DEVELOPER FILTER
[7] Install a new DEVELOPER FILTER.
[8] Rotate the MANDREL ASSEMBLY until the
LEVEL SENSOR HOUSING CLIP is in the
“LOCKED” position.
H127_0135CCB
H127_0135CA
5B6331 – 01JUN99 43
Removing the DEVELOPER THERMISTOR RT1
CLAMP
TL-2170 Warning
Dangerous Voltage
[4] Drain the DEVELOPER TANK until the developer
is below the RECIRCULATION OUTPUT opening.
[6] Remove the DEVELOPER THERMISTOR RT1
from the DEVELOPER THERMOWELL.
Caution
• Apply only SEALANT TL-3230 on the

DEVELOPER THERMISTOR when you install the
DEVELOPER THERMISTOR in the DEVELOPER
THERMOWELL. A different SEALANT might cause
damage to the plastic in the THERMOWELL.
• Do not overtighten the parts when you install the
DEVELOPER THERMISTOR.
[7] Install a new DEVELOPER THERMISTOR.
[8] Check for leakage at the DEVELOPER
THERMOWELL.
DEVELOPER RECIRCULATION
THERMOWELL OUTPUT
CONNECTOR
P/J 26 DEVELOPER
THERMISTOR
H150_0128CCA
H150_0128CA
44 01JUN99 – 5B6331
Plumbing
Removing the DEVELOPER COOLING SOLENOID L2

2 FITTINGS
COOLING CONNECTOR
SOLENOID P/J 23
HOSE
CLAMP
A
2 SCREWS
ground CLAMPS
wire TL-2170
2 HOSES
H150_0127HCA H104_0438HCA
H150_0127HA
Warning
Dangerous Voltage
[4] Install 2 CLAMPS TL-2170 on the 2 HOSES to the COOLING SOLENOID for the developer.
[5] Remove the HOSE CLAMPS and the HOSES.
[6] Remove the 2 SCREWS securing the COOLING SOLENOID to the BRACKET.
[8] Disconnect the ground wire by loosening the SCREW at the COOLING SOLENOID.
[9] Remove the COOLING SOLENOID.
[10] Remove and keep the 2 FITTINGS.
Caution
• Install the COOLING SOLENOID so that the A is at the top and the C is at the bottom.
• Apply only SEALANT TL-3230 on the FITTINGS. A different SEALANT might cause damage to the plastic in the
THERMOWELL. See the instructions packed with the SEALANT.
• Do not overtighten the parts during installation of the COOLING SOLENOID.
[12] Check for leakage at the COOLING SOLENOID.
5B6331 – 01JUN99 45
Removing the HEAT EXCHANGER
HEAT
EXCHANGER
O-RING SEAL
BARBED FITTING
HOSE CLAMP
FORMED TUBING
H150_0150HCA
H150_0150HA
Warning
Dangerous Voltage
[3] Remove:
• DRIVE END PANEL
• EXIT RACK
• DRYER RACK
[4] Install 2 CLAMPS TL-2170 on the HEAT EXCHANGER FORMED TUBING.
[5] Remove the 2 HOSE CLAMPS on the HEAT EXCHANGER FORMED TUBING.
[6] Remove:
• FORMED TUBING from the ends of the BARBED FITTINGS
• BARBED FITTINGS from the HEAT EXCHANGER
• O-RING SEALS
• HEAT EXCHANGER from the WASH TANK
46 01JUN99 – 5B6331
Plumbing
HEAT NOTE: Align the ends of

EXCHANGER the HEAT EXCHANGER
flush with the ends of
the BARBED FITTINGS.
O-RING SEAL
BARBED FITTING
HEAT
EXCHANGER H127_0214BCA
H127_0214BA
Caution
• Install new O-RING SEALS 532378. Do not use the existing O-RING SEALS again.
• Do not overtighten the BARBED FITTINGS.
[7] When you install the new HEAT EXCHANGER, align the ends of the HEAT EXCHANGER flush with the ends
of the BARBED FITTINGS.
5B6331 – 01JUN99 47
Fixer Recirculation System

Removing the FIXER HEATER HR2
Warning
Dangerous Voltage
[4] Remove from the RECIRCULATION PUMP:
• SPLASH COVER
• 2 SCREWS
[5] For access to the FIXER THERMOWELL, move
2 SCREWS the RECIRCULATION PUMP.
2 LOCK
WASHERS
2 WASHERS
RECIRULATION
SPLASH PUMP
H104_0470GCB
COVER H104_0470GA
48 01JUN99 – 5B6331
Plumbing
[6] Remove the 2 SCREWS from the FIXER

THERMOWELL.
CONNECTOR P/J 19
[7] Install 2 CLAMPS TL-2170 on the 2 HOSES to the
FIXER THERMOWELL.
[8] Move the FIXER THERMOWELL for access to the
FIXER HEATER.
[10] Remove the FIXER HEATER from the FIXER
THERMOWELL.
[11] Apply only SEALANT TL-3230 on the threads of
the FIXER HEATER when you install the FIXER
HEATER in the FIXER THERMOWELL.
Note
• A different SEALANT might cause damage to the

plastic in the THERMOWELL. See the instructions
packed with the SEALANT.
• The HEATER LOCATOR must be in the correct
position.
• Do not overtighten the parts when you install the
FIXER HEATER.
FIXER 2 SCREWS [12] Check that the internal HEATER LOCATOR is in

HEATER the correct position inside the FIXER
THERMOWELL.
CLAMP
TL-2170 [13] Assemble the PROCESSOR.
FIXER
THERMOWELL [14] Check for leakage at the FIXER THERMOWELL.
H150_0126CCA
H150_0126CA
HEATER 8.38 +- 0.25 cm

LOCATOR (3.3 +- 0.1 in)
13.9 +- 0.25 cm
(5.5 +- 0.1 in)
HEATER
LOCATOR
H104_0444BCA
H104_0444BA
5B6331 – 01JUN99 49
Removing the FIXER THERMISTOR RT2
Warning
CONNECTOR
FIXER Dangerous Voltage
P/J 27
THERMISTOR [1] De-energize the PROCESSOR.
[4] Install 2 CLAMPS TL-2170 on the 2 HOSES to the
FIXER THERMOWELL.
[6] Remove the FIXER THERMISTOR from the
FIXER THERMOWELL.
[7] Apply only SEALANT TL-3230 on the threads
when you install the FIXER THERMISTOR.
Note
A different SEALANT might cause damage to the
plastic in the THERMOWELL. See the instructions
packaged with the SEALANT.
[8] Install a new THERMISTOR and assemble the
PROCESSOR.
[9] Check for leakage at the FIXER THERMOWELL.
CLAMP
TL-2170
FIXER
THERMOWELL
H150_0125CCA
H150_0125CA
50 01JUN99 – 5B6331
Plumbing
Wash System
Removing the WASH WATER SOLENOID L1
BULKHEAD WASH
PANEL WATER
SOLENOID
2 SCREWS HOSE
2 LOCK WASHERS
2 WASHERS
water supply
INLET
DEVELOPER
OVERFLOW
FIXER
H150_0164HCA OVERFLOW
H150_0164HA
Warning
Dangerous Voltage
[3] Remove the NON-DRIVE SIDE PANEL.
[4] Shut off the water to the PROCESSOR.
Note
Slowly disconnect the water HOSE to release the pressure in the HOSE.
[5] Disconnect the HOSE to the water supply INLET to the PROCESSOR at the WASH WATER SOLENOID.
[6] Loosen the 2 HOSE CLAMPS at the BULKHEAD PANEL for the FIXER and DEVELOPER OVERFLOW
HOSES. Remove the HOSES from the side of the BULKHEAD PANEL facing inside the PROCESSOR.
[7] Remove the 2 SCREWS from the WASH WATER SOLENOID.
[8] Loosen the HOSE CLAMP and remove the water HOSE from the WASH WATER SOLENOID.
[9] Disconnect the wires from the WASH WATER SOLENOID.
[10] Remove the WASH WATER SOLENOID.
[11] Install a new WASH WATER SOLENOID and assemble the PROCESSOR.
[12] Check for leakage at the WASH WATER SOLENOID.
5B6331 – 01JUN99 51
Replenishment System
Removing the REPLENISHMENT STRAINERS and SCREENS
CLAMP 2 HOSE CLAMPS
TL-2170
SCREEN
CAP
REPLENISHMENT
O-RING STRAINER
H150_0163BCA
H150_0163BA
Warning
Dangerous Voltage
[2] Install 2 CLAMPS TL-2170 on the REPLENISHMENT HOSES on either side of the REPLENISHMENT
STRAINER.
[3] Loosen the 2 HOSE CLAMPS and remove the REPLENISHMENT STRAINER.
[4] Remove the CAP.
[5] Remove the SCREEN.
[6] Clean the SCREEN or, if necessary, install a new SCREEN.
[7] Check the O-RING for wear. If necessary, install a new O-RING.
[8] Install the REPLENISHMENT STRAINER and assemble the PROCESSOR.
52 01JUN99 – 5B6331
Plumbing
Removing the DEVELOPER or FIXER REPLENISHMENT PUMP, B3 or B4
DEVELOPER
REPLENISHMENT
PUMP 2 HOSES
FIXER
REPLENISHMENT PUMP BASE
PUMP PLATE
2 SCREWS
H150_0124BCA 2 WASHERS
H150_0124BA 2 LOCK WASHERS
Warning
Dangerous Voltage
[4] Remove the SCREWS from the PUMP BASE
PLATE.
[5] Install the 2 CLAMPS TL-2170 on the 2 HOSES at
the REPLENISHMENT PUMP.
[6] Loosen the HOSE CLAMPS and remove the 2
HOSES from the REPLENISHMENT PUMP.
[7] Disconnect the CONNECTOR P/J15 for the
DEVELOPER, or P/J16 for the FIXER.
H104_0257AA [8] Remove the REPLENISHMENT PUMP.
[9] Install a new REPLENISHMENT PUMP and
5B6331 – 01JUN99 53
Removing the POPPET VALVES for the REPLENISHMENT PUMPS
2 FITTINGS
2 O-RINGS
2 POPPET VALVES
VALVE
DEVELOPER
BODY
REPLENISHMENT
PUMP
FIXER
H150_0123BCA REPLENISHMENT
H150_0123BA
PUMP
Important
• Use this procedure for removing the POPPET VALVES in either the FIXER or the DEVELOPER
REPLENISHMENT PUMP.
• Observe the direction of the POPPET VALVES before you remove them.
• Removing the REPLENISHMENT PUMP may be necessary for easier access to the POPPET VALVES.
• Check that the POPPET VALVES and O-RINGS seat correctly.
Warning
Dangerous Voltage
[4] Install 2 CLAMPS TL-2170 on the 2 HOSES at the REPLENISHMENT PUMP.
[5] Loosen the HOSE CLAMPS and remove the 2 HOSES from the REPLENISHMENT PUMP.
[6] Remove the 2 FITTINGS from the VALVE BODY.
[7] Remove the 2 O-RINGS and the 2 POPPET VALVES from the VALVE BODY.
[8] Install all new POPPET VALVES and O-RINGS in the VALVE BODY.
[9] Install the REPLENISHMENT PUMP and assemble the PROCESSOR.
54 01JUN99 – 5B6331
Electrical
Section 6: Electrical
Removing the AUTOTRANSFORMER T1

TRANSFORMER
ACCESS Warning
PANEL Dangerous Voltage
[2] Remove the TRANSFORMER ACCESS PANEL
by removing the 2 SCREWS.
[3] Remove the SPLASH COVER.
[5] Remove the AUTOTRANSFORMER by removing
the 2 SCREWS securing it.
[6] Install the new AUTOTRANSFORMER and
2 SCREW
2 WASHERS
2 LOCK
WASHERS
AUTOTRANSFORMER
CONNECTOR SPLASH
P/J 17 COVER
H104_0171CCB
H104_0171CA
5B6331 – 01JUN99 55
Removing the EMI LINE FILTER FL1 or FL2
Warning
Dangerous Voltage
[2] Remove the TRANSFORMER ACCESS PANEL.
[3] Record the position of the wires for future
installation.
[4] Remove the wires at the EMI LINE FILTER.
[5] Remove the EMI LINE FILTER by removing the 2
SCREWS securing it.
[6] Install the new EMI LINE FILTER and assemble
EMI LINE
the PROCESSOR.
FILTER FL1
2 WASHERS
2 SCREWS
EMI LINE
FILTER FL2
H150_0146CCA
H150_0146CA
56 01JUN99 – 5B6331
Electrical
Removing the SAFELIGHT RECEPTACLE J35
Warning
Dangerous Voltage
[2] Remove the 2 SCREWS and the SAFELIGHT
PANEL.
[3] Disconnect the 3 wires at the SAFELIGHT
RECEPTACLE.
[4] Press the TABS together to remove the
SAFELIGHT RECEPTACLE from the
SAFELIGHT PANEL.
[5] Install the new SAFELIGHT RECEPTACLE and
2 SCREWS
wire 33
TAB
SAFELIGHT
PANEL
wire 35
ground wire
SAFELIGHT
H150_0122CCA
H150_0122CA RECEPTACLE
5B6331 – 01JUN99 57
Removing the AC CIRCUIT BREAKER CB1
2 SCREWS
4 SCREWS
CIRCUIT
BREAKER
COVER
CIRCUIT
BREAKER
CB1
H150_0121HCA
H150_0121HA
Warning
Dangerous Voltage
[4] Remove the 2 SCREWS and the CIRCUIT BREAKER COVER.
[5] Remove the 4 SCREWS that hold the CIRCUIT BREAKER CB1 to the PROCESSOR.
58 01JUN99 – 5B6331
Electrical
Important
You may need to gently push out the FEED END PANEL of the PROCESSOR to remove the CIRCUIT BREAKER.
[6] Loosen the 4 SCREWS to disconnect the wires from the CIRCUIT BREAKER CB1.
8 7 6 5
CIRCUIT
BREAKER
CB1
12 11 10 9
TERMINAL
FLAT
WASHER
STAR
H150_0151HCA
H150_0151HC WASHER
[7] When you connect the wires on the new CIRCUIT BREAKER CB1, insert the wire TERMINAL between the
STAR WASHER and the FLAT WASHER.
5B6331 – 01JUN99 59
Removing the QUAD POWER SUPPLY A1

POWER SUPPLY
COVER Warning
2 SCREWS Dangerous Voltage
[4] For easier access to the components on the
COVER of the ELECTRICAL BOX, you may want
to remove the NON-DRIVE SIDE PANEL so that
you can fully open the ELECTRICAL BOX
COVER.
[5] Pull out the ELECTRICAL BOX and open the
COVER.
[6] Remove the POWER SUPPLY COVER by
4 SCREWS loosening the 2 SCREWS that hold it in position.
[7] Disconnect the 2 CONNECTORS.
[8] Remove the 4 SCREWS that hold the QUAD
POWER SUPPLY in position.
QUAD [9] Remove the QUAD POWER SUPPLY.
POWER [10] Install a new QUAD POWER SUPPLY and
SUPPLY assemble the PROCESSOR.
4 LOCK WASHERS
H150_0063GCA
H150_0063GA 2 CONNECTORS COVER
60 01JUN99 – 5B6331
Electrical
Removing the 5 V DC POWER SUPPLY - for Serial No. 100500 and above
CONNECTOR 2 SCREWS
Warning
Dangerous Voltage
Important
See the next page for Serial Nos. below 100500.
COVER.
POWER [5] Remove the 2 SCREWS that hold the POWER
SUPPLY
SUPPLY to the side walls of the ELECTRICAL
CONNECTOR BOX.
H150_0226ACB
H150_0226AA [6] Disconnect both CONNECTORS.
[7] Remove the old POWER SUPPLY.
[8] Install a new POWER SUPPLY.
[9] No adjustment is necessary for this POWER
SUPPLY.
5B6331 – 01JUN99 61
Removing the 5 V DC POWER SUPPLY - for Serial Nos. below 100500
Warning
Dangerous Voltage
Important
GND
See the previous page for Serial No.100500 and above.
205
205
200
200
13
18 AC (L)
AC (N)
FG + [2] Lift the TOP COVER.

TERMINAL BLOCK [4] Pull out the ELECTRICAL BOX and open the
COVER
COVER.
WIRE TIE
[5] Loosen the 5 SCREWS that hold the wire
TERMINAL CONNECTORS on the TERMINAL BLOCK.
BLOCK
[6] Cut the WIRE TIE.
[7] Remove the 2 SCREWS that hold the POWER
2 LOCK WASHERS
SUPPLY to the side walls of the ELECTRICAL
BOX.
[8] Remove the POWER SUPPLY.
[9] Install a new POWER SUPPLY.
A
C
(L
A
)
[10] Do the procedure to adjust the voltage.

C
(N
)
F
G
-
+
2 SCREWS
5 SCREWS
H150_0059CCA 5 V DC POWER
H150_0059CA SUPPLY
62 01JUN99 – 5B6331
Electrical
Adjusting the 5 V DC POWER SUPPLY Voltage - Serial No. below 100500
Warning
Dangerous Voltage
[2] Allow the PROCESSOR to remain off for one full
minute.
GND
[3] Rotate the POTENTIOMETER fully
205
205
200
200
13
18 AC (L)
counterclockwise and in small increments.
AC (N)
FG
+
Note
If you increase the voltage to more than approximately
TERMINAL BLOCK 6.0 volts, the internal over-voltage protection reduces
COVER the voltage through the POWER SUPPLY to 0 volts.
If you need to reset the POWER SUPPLY, do the steps
below.
TERMINAL
BLOCK [4] Energize the PROCESSOR.
[5] Connect a METER to the plus (+) and minus (-)
TERMINALS on the TERMINAL BLOCK.
POTENTIOMETER [6] Rotate the POTENTIOMETER clockwise until you
obtain a reading of 5.50 volts.
Note
A
C
(L
Rotate the POTENTIOMETER clockwise to increase

)
C
(N
)
F
G
the volts, or counterclowise to decrease the voltage.

-
+
5 V DC POWER
SUPPLY
H150_0170CCA
H150_0170CA
5B6331 – 01JUN99 63
Removing a SOLID STATE RELAY

RELAY
COVER 27 SSR U1 70
2 SCREWS 2 3
RV1
26 4 71
1
20 SSR U2 76
2 3
RV2
18 77
2 SPACERS 1 4
COVER 18
37 SSR U3 74
2 3
RV3
2 MOUNTING 36 75
1 4
SCREWS
36
4 SCREWS 21 SSR U4 78
2 3
RV4
18 4 79
1
31 SSR U5 72
2 3
RV5
VARISTOR 30 73
1 4
H150_0064HCA
H150_0064HA SOLID STATE RELAY
Warning
• Possible damage from electrostatic discharge.
[4] For easier access to the components on the COVER of the ELECTRICAL BOX, you may want to remove the
NON-DRIVE SIDE PANEL so that you may fully open the ELECTRICAL BOX COVER.
[5] Pull out the ELECTRICAL BOX and open the COVER.
[6] Remove:
• 2 SCREWS
• 2 SPACERS
• RELAY COVER
[7] Loosen the 4 SCREWS that hold the wires to the SOLID STATE RELAY.
[8] To remove the malfunctioning SOLID STATE RELAY, remove the 2 MOUNTING SCREWS .
[9] Lift the SOLID STATE RELAY from the ELECTRICAL BOX.
[10] Apply THERMAL GREASE TL-2324 under the new SOLID STATE RELAY. Use a thin application, but cover the
area under the SOLID STATE RELAY completely.
[11] Install a new TRANSIENT SUPPRESSOR VARISTOR.
[12] Install the new SOLID STATE RELAY and assemble the PROCESSOR.
64 01JUN99 – 5B6331
Electrical
Removing the LEVEL SENSOR HOUSING and LEVEL SENSOR PROBES

REPLENISHMENT
HOSE Warning
Dangerous Voltage
MANDREL
ASSEMBLY [1] De-energize the PROCESSOR.
Important
Use this procedure for either the red developer or the
blue fixer LEVEL SENSOR PROBES.
SHOULDER [2] Lift the TOP COVER.
SCREW
[3] Remove the WET SECTION COVER and the
WASHER NON-DRIVE SIDE PANEL.
[4] Remove from the outside of the TANK:
SCREW
• SCREW
• SHOULDER SCREW
• WASHER
[5] Lift off the LEVEL SENSOR HOUSING.
[6] Remove the SCREW that holds the LEVEL
SENSOR PROBE to the LEVEL SENSOR
HOUSING.
[7] When you install new LEVEL SENSOR PROBES
or a new LEVEL SENSOR HOUSING, check that
the PROBE WIRE is correctly attached to the
SHOULDER SCREW and WASHER. Install the
GASKET SIDE of the WASHER against the
TANK. See the graphic below.
LEVEL SENSOR
PROBE HOUSING
WIRE LEVEL
H150_0119CCA SENSOR WASHER
H150_0119CA PROBE SCREW
GASKET SIDE
WASHER
SHOULDER
SCREW
TANK
PROBE
H150_0120ACA
H150_0120AA
WIRE
5B6331 – 01JUN99 65
Removing the 600 BOARD
Warning
Dangerous Voltage
[4] For easier access to the components on the
wires COVER of the ELECTRICAL BOX, you may want
to remove the NON-DRIVE SIDE PANEL so that
you may fully open the ELECTRICAL BOX
COVER.
COVER.
[6] Remove the 3 SCREWS that hold the 600
BOARD to the ELECTRICAL BOX.
[7] Remove the CONNECTOR P/J601.
[8] Record the position of the 2 wires for future
installation. Unsolder the 2 wires.
3 SCREWS [9] Remove the 600 BOARD.
[10] Install a new 600 BOARD and assemble the
600 BOARD
P/J 601 PROCESSOR.
H150_0065GCA
H150_0065GA
66 01JUN99 – 5B6331
Electrical
Adjusting the LAMP Intensity on the 2000 BOARD

[1] Rotate the POTENTIOMETER R209 to adjust the
POTENTIOMETER intensity of the LAMP:
R209 • clockwise to increase the intensity
• counterclockwise to decrease the intensity
CONTROL
INTERFACE
H150_0118ACA PANEL
H150_0118AA

CIRCUIT 2 MOUNTING
BREAKER SCREWS
CB1
2000 BOARD
CONNECTOR CONNECTOR
P/J2004 P/J2002
2 SCREWS
CONNECTOR
P/J2003
CONNECTOR
P/J2005 CONTROL
INTERFACE
PANEL
2 CONNECTOR
H150_0117BCA PIC CONNECTOR
H150_0117BA SCREWS
Warning
[2] Remove:
• 2 SCREWS from the CONTROL INTERFACE PANEL
• CONTROL INTERFACE PANEL from the PROCESSOR
5B6331 – 01JUN99 67
• 3 CONNECTORS from the 2000 BOARD

– P/J2002
– P/J2003
– P/J2004
• 2 MOUNTING SCREWS from the 2000 BOARD
• 2 CONNECTOR SCREWS from the PIC CONNECTOR
• 2000 BOARD from the CONTROL INTERFACE PANEL
• CONNECTOR P/J2005
[3] Install a new 2000 BOARD and assemble the PROCESSOR.
68 01JUN99 – 5B6331
Electrical
Removing the 3000 BOARD, LCD DISPLAY, and DISPLAY PANEL

DISPLAY FAN
DISPLAY
PANEL 3000 BOARD
TOP COVER
5 SCREWS
4 SCREWS
LCD 5 SCREWS
DISPLAY
3 SCREWS
SHROUD
H150_0067HCA
H150_0067HA
Warning
[3] Remove the SHROUD by loosening the 5 SCREWS.
[4] Remove the 5 SCREWS that secure the 3000 BOARD.
[5] Disconnect from the 3000 BOARD:
• P/J3001
• P/J3002
• P/J3003
[6] Remove the 3000 BOARD.
[7] Remove the LCD DISPLAY from the the 3000 BOARD:
(a) Remove the 4 SCREWS.
(b) Disconnect CONNECTORS P/J3004 and P/J3005.
[8] Remove the DISPLAY PANEL from the TOP COVER:
(a) Remove the 3 SCREWS.
(b) Remove the NUT securing the ground wire.
[9] Install a new BOARD and assemble the PROCESSOR.
5B6331 – 01JUN99 69
Enabling and Disabling the Automatic Dimming Feature on the

DISPLAY PANEL
5 SCREWS
AY
PL SS
DISLL TNE
FU IGH
BR
AY
PL
DISTO G
AU MIN
DIM
SWITCH
S3001
SHROUD
H150_0068BCA
H150_0068BA
Important
The ROOMLIGHT SENSOR SWITCH 3001 can be set to either of the positions below:
• “Display Auto Dimming” to automatically dim the DISPLAY PANEL when the operator turns off the room lighting
• “Display Full Brightness” to display the DISPLAY PANEL at full brightness regardless of the room lighting
[4] Move the SWITCH S3001 to the desired position.
70 01JUN99 – 5B6331
Electrical
Adjusting the Sensitivity of the DISPLAY PANEL LIGHT SENSOR

POTENTIOMETER
R3057
Y 3000 BOARD
LA
I SP SS
D LL TNE
U
F IG H
BR
AY
I S PL
D T G O
AU MIN SWITCH
DIM
S3001
SHROUD
H150_0162BCA 5 SCREWS
H150_0162BA
Warning
• Possible damge from electrostatic discharge.
[4] Remove the 5 SCREWS that secure the 3000 BOARD.
[5] Move the 3000 BOARD to access POTENTIOMETER 3057.
[6] Move SWITCH 3001 to “Display Auto Dimming” and rotate POTENTIOMETER R3057:
• clockwise to keep the DISPLAY PANEL illuminated in dim room lighting
• counterclockwise to dim the DISPLAY PANEL in bright room lighting
[7] Assemble the PROCESSOR and check that it operates correctly.
5B6331 – 01JUN99 71
Removing the 5000 BOARD-Microprocessor
Important
• This procedure requires the use of a PORTABLE COMPUTER. The 5000 BOARD does not contain a removable
program software PROM. The new 5000 BOARD will not work unless you download software.
• The 5000 BOARD is shipped without the CLOCK/MEMORY MODULE. The CLOCK/MEMORY MODULE can be
ordered separately or transferred from the old 5000 BOARD.
• The newer 5000 BOARDS have removable plug-in RELAYS K5001 through K5006.
-
+
8 SCREWS ELECTRICAL
BOX
5000 BOARD
CLOCK/MEMORY
MODULE
U5006
H150_0060BCA 10 CONNECTORS
H150_0060BA COVER
Warning
• Possible damge from electrostatic discharge.
[4] Pull out the ELECTRICAL BOX and open the COVER.
[5] Disconnect the 9 CONNECTORS from the 5000 BOARD.
[6] Remove the 8 SCREWS and the 5000 BOARD.
[7] Place the new 5000 BOARD on a grounded work surface.
Caution
The CLOCK/MEMORY MODULE must be installed as shown in the graphic.
[8] Move the CLOCK/MEMORY MODULE to the new 5000 BOARD. Align the indentation on the MODULE with PIN
1 on the 5000 BOARD.
72 01JUN99 – 5B6331
Electrical
DS18
DS17
K5006 DS11 DS16
DS15
DS14
DS13
DS10 DS12
K5005
S5002
DS9 Position 1
K5004
DS8
K5003 Indentation
PIN 1
RAMIFIED TIMEKEEPER
DS7 DS 1386−32A−150
K5002 DALLAS
DS5
DS6 DS4
DS3
DS2
K5001 DS1 CLOCK/MEMORY
MODULE
H150_0203HCA
H150_0203HA
Important
• The CLOCK/MEMORY MODULE stores all operating parameters set by the operator. Transferring the MODULE
eliminates the need to reprogram the PROCESSOR.
• The SWITCH positions on SWITCH S5002 are arbitrary. The PROCESSOR does not read the actual position of
the SWITCH; the PROCESSOR reads a signal change caused when a SWITCH position is changed while the
PROCESSOR is energized.
[9] Install the new 5000 BOARD in the PROCESSOR.
[10] Connect the 9 CONNECTORS removed in Step 5.
[11] Assemble the PROCESSOR and check for correct operation. See the procedure “Downloading the Operating
Software” in the OPERATOR MANUAL, Publication Number 5B6328, if necessary.
5B6331 – 01JUN99 73
Bypassing or Resetting the Access Code

Access Code
In order to enter the PROCESSOR’S internal diagnostic procedures, you must either enter the correct access code,
or know how to bypass or reset the access code in case the operator has changed the access code from the default
of 4-2-3-1. This procedure outlines both how to bypass and how to reset an access code.
The Service Bypass procedure allows you to access all processor functions without knowing or changing the access
code set by the operator.
The User Bypass procedure allows you to reset the access code to the default of 4-2-1-3 if the operator forgets the
new access code he or she has entered.
-
+
SWITCH
S5002
1234
H150_0061BCA
H150_0061BA
Service Bypass
Warning
Dangerous Voltage
[1] Energize the PROCESSOR.
[2] Move the first SWITCH on SWITCH S5002 on the 5000 BOARD to the alternate position.
Note
The original position of the first SWITCH is not important. The software only recognizes a change in the position of
the SWITCH.
User Reset
Warning
Dangerous Voltage
[2] Move the fourth SWITCH on SWITCH S5002 on the 5000 BOARD to the alternate position.
Note
The original position of the fourth SWITCH is not important. The software only recognizes a change in the position
of the SWITCH.
74 01JUN99 – 5B6331
Electrical
Downloading the Operating Software
Important
• This procedure requires the use of a PORTABLE COMPUTER.

• This procedure downloads operating software to both the 5000 and 6000 BOARDS simultaneously.
You will need the following tools to complete this procedure:

• DOWNLOAD DISK 9B8449
• INTERFACE CABLE TL-4391
• IBM compatible PORTABLE COMPUTER
– MS-DOS Version 3.0 or higher
– 720 KB 3.5 in. DISK DRIVE
– serial communication port configured as COM1.
See the USER MANUAL for the PORTABLE COMPUTER
PIC
ELECTRICAL
BOX
INTERFACE
H150_0093ACC H150_0145ACA CABLE
H150_0093AA H150_0145AA
[1] Connect the INTERFACE CABLE to either part listed below:

• the PROCESSOR INTERFACE CONNECTOR (PIC) on the feed end of the PROCESSOR
• the INTERFACE CONNECTOR on the ELECTRICAL BOX
[2] Connect the INTERFACE CABLE to the
PORTABLE COMPUTER.
[4] Allow the PROCESSOR to operate for a minimum
of 10 seconds.
[5] Move the POWER SWITCH on the PORTABLE
COMPUTER to the “ON” position.
[6] Insert the DOWNLOAD DISKETTE into the
A DRIVE.
[7] At the C:> prompt, type the command A: and
press [ENTER].
INTERFACE
CABLE [8] At the A:> prompt, type the command
DOWNLOAD and press [ENTER].
H108_0205ACA
H108_0205AA
5B6331 – 01JUN99 75
76 01JUN99 – 5B6331
Electrical

3 SCREWS
3 LOCK WASHERS Warning
3 WASHERS Dangerous Voltage
Important
• This procedure requires the use of a PORTABLE

COMPUTER.
FILM DETECTOR • The 6000 BOARD does not contain a removable
HOUSING main program software PROM. The new 6000
BOARD will not work unless you download the
operating software.
• The ALARM located on the 6000 BOARD can be
H104_0317ACB
H104_0317AA replaced separately. See the PARTS LIST,
Publication Number 5B6336.
[3] Remove:
• 3 SCREWS that hold the FILM DETECTOR
HOUSING to the PROCESSOR
[4] Remove the 3 SCREWS that hold the FILM
DETECTOR SHIELD to the 6000 BOARD.
[5] Remove the SCREW and the STRAIN RELIEF.
5B6331 – 01JUN99 77
3 SCREWS SCREW
3 LOCK WASHERS
3 WASHERS
STRAIN
RELIEF
CONNECTOR
P/J 6001
LOCK WASHER
FILM
DETECTOR 3 STANDOFFS
WASHER
SHIELD POTENTIOMETER
R6050
CONNECTOR U6018
P/J 6002
CONNECTOR
P/J 6003
ALARM
6000 BOARD
H150_0116HCA
FILM DETECTOR
H150_0116HA HOUSING
[6] Remove the FILM DETECTOR SHIELD.

[7] Disconnect CONNECTOR P/J6001 from the 6000 BOARD.
[8] Remove the FILM DETECTOR HOUSING and place it on a flat surface with the 6000 BOARD on the top.
[9] Disconnect CONNECTOR P/J6002 and CONNECTOR P/J6003.
[10] Remove the 3 STANDOFFS.
[11] Remove the 6000 BOARD.
[12] Install the new 6000 BOARD and assemble the PROCESSOR.
[13] Do the procedure “Downloading the Operating Software”.
[14] Check for correct operation of the DETECTOR SWITCHES.
[15] If necessary, adjust the volume of the FILM SIGNAL ALARM. See the procedure “Setting the Volume of the
Alarm” in the OPERATOR MANUAL, Publication Number 5B6328.
78 01JUN99 – 5B6331
Electrical
Maximizing the Accuracy of the Film Logging Feature

Although up to 3 of the SENSORS on the 6000 BOARD may malfunction before a “Film Accumulator LED Error” will
appear on the DISPLAY PANEL, all of the SENSORS must be operating correctly to ensure the maximum accuracy
of the Film Logging feature.
To check that all the SENSORS are operating correctly, use the PROCESSOR’S internal diagnostics. See the
Diagnostics Manual, Publication Number 5B6333. When you do the FILM ACCUMULATOR test, any of the following
status indicators may appear on the DISPLAY PANEL of the PROCESSOR:
+ indicates that film is detected
- indicates that film is not detected
? indicates that the LED SENSOR is not operating correctly
If one of the SENSORS is not operating correctly and you require optimum accuracy of the Film Logging feature, you
will need to install a new 6000 BOARD.
Important
• To ensure optimum accuracy of the Film Logging feature, align films with either the left or the right edge of the
FILM GUIDE when you feed them into the PROCESSOR.
• Because the metric and English films are often very close in size, the PROCESSOR cannot always differentiate
between the following film sizes:
– 24 x 30 cm and 10 x 12 in.
– 30 x 35 cm and 11 x 14 in.
5B6331 – 01JUN99 79
Removing the 7000 BOARD and MOTOR CONTROLLER BOARD

2 SCREWS
MOTOR 2 LOCK WASHERS
CONTROLLER 2 WASHERS
BOARD
P/J 7003
P/J A1C1 P/J 7002
2 SCREWS
4 SCREWS
notch DRIVE CHAIN

COVER
MOTOR 7000
CONNECTOR BRACKET BOARD
COVER
P/J 7001
H150_0062HCA
H150_0062HA
Warning
Dangerous Voltage
[3] Remove:
• FRONT PANEL
• COVER protecting the BOARDS
• DRIVE CHAIN COVER by removing the 3 SCREWS that secure it
• 2 SCREWS that hold the BRACKET to the PROCESSOR
• 3 CONNECTORS:
– P/J7001
– P/J7002
– MOTOR CONNECTOR
• BRACKET with the 2 BOARDS attached
• either of the CIRCUIT BOARDS
[4] Remove:
• CONNECTOR P/J7003
• 4 SCREWS that hold the BOARD to the BRACKET
• 7000 BOARD
[5] Remove:
80 01JUN99 – 5B6331
Electrical
• CONNECTOR P/JA1C1
• 2 SCREWS that hold the BOARD to the BRACKET
• MOTOR CONTROLLER BOARD
[6] When you install the new BOARDS and the BRACKET, route the wires from CONNECTORS 7001 and 7002
through the notch in the BRACKET.
5B6331 – 01JUN99 81
2 SCREWS
Warning
8000 BOARD Dangerous Voltage
COVER wire 23 [1] De-energize the PROCESSOR.
2 SCREWS COVER.
[5] Remove the 2 SCREWS that secure the 8000
BOARD COVER.
[6] Disconnect the 5 wires from the BOARD.
wire 24 [8] Remove the remaining 2 SCREWS that hold the
BOARD in position.
[9] Remove the BOARD.
[10] Install a new BOARD and assemble the
PROCESSOR.
P/J 8001
wire 28
8000
H150_0066GCA BOARD
H150_0066GA
Adjusting the ACTUATORS and FILM DETECTOR SWITCHES

Adjusting the ACTUATORS
ACTUATOR
IN
SCREW
OUT
H104_0376BCA
H104_0376BA

[2] Remove the DETECTOR CROSSOVER.
[3] Place the DETECTOR CROSSOVER on a flat surface with the drive side toward you. See the graphic for the
correct orientation of the DETECTOR CROSSOVER.
[4] Locate the ACTUATOR on the drive side of the DETECTOR CROSSOVER.
82 01JUN99 – 5B6331
Electrical
ACTUATOR
IN
SCREW
OUT
H150_0115BCA
H150_0115BA
[5] The ACTUATOR can be adjusted side-to-side. Check that the ACTUATOR is in the “IN” position. See the
graphic to determine the “IN” and “OUT” positions.
[6] If the ACTUATOR is in the “OUT” position:
(a) Loosen the SCREW that holds the ACTUATOR.
(b) Move the ACTUATOR to the “IN” position.
(c) Tighten the SCREW that holds the ACTUATOR.
[7] Do Steps 1 - 5 again for the non-drive side ACTUATOR.
5B6331 – 01JUN99 83
Adjusting the DETECTOR SWITCHES from Side to Side

SWITCH PLATE ACTUATOR
5 mm
(3/16 in.)
DETECTOR
SCREWS SWITCH
ACTUATOR
DETECTOR H127_0041BCA
SWITCH H127_0041BA
Important
Steps 1 - 4 are for adjusting the DETECTOR SWITCH on the drive side of the PROCESSOR. Use the same steps
for the non-drive side DETECTOR SWITCH.
[1] Locate the DETECTOR SWITCH on the drive side of the PROCESSOR.
[2] Loosen the 2 SCREWS that hold the DETECTOR SWITCH to the SWITCH PLATE.
[3] Move the DETECTOR SWITCH until the DETECTOR SWITCH is 5 mm (3/16 in.) from the edge of the
ACTUATOR.
[4] Check that the DETECTOR SWITCH remains in the vertical position while you tighten the 2 SCREWS that hold
the DETECTOR SWITCH to the SWITCH PLATE.
[5] Do Steps 1 - 4 for the DETECTOR SWITCH on the non-drive side of the PROCESSOR.
84 01JUN99 – 5B6331
Electrical
Adjusting the DETECTOR SWITCH Up and Down
NON-DRIVE SIDE
Warning
Dangerous Voltage
[2] Press the “FILM DETECT” key on the internal
diagnostics menu. See the Diagnostics Manual,
[3] Press the “DRIVE SIDE” key to monitor the drive
side DETECTOR SWITCH.
Note
CROSSOVER An audible ALARM will sound whenever film is detected
DETECTOR by the selected DETECTOR SWITCH.
ROLLER
[4] Manually, separate the DETECTOR
CROSSOVER ROLLERS.
[5] With the DETECTOR CROSSOVER ROLLERS
separated, feed a 2.5 cm (1 in.) wide strip of film
between the DETECTOR CROSSOVER
ROLLERS on the drive side of the PROCESSOR.
[6] Loosen the 2 SCREWS that hold the SWITCH
PLATE to the FILM ACCUMULATOR HOUSING
on the drive side of the PROCESSOR.
strip of film [7] Move the SWITCH PLATE ASSEMBLY to the “UP”
position.
[8] Slowly, move the SWITCH PLATE down until the
internal diagnostics indicate a “Film Detected”
message for the drive side DETECTOR SWITCH.
[9] Move the SWITCH PLATE down approximately
another 1 - 2 mm (0.04 - 0.08 in.).
[10] Check that the SWITCH PLATE remains in the
vertical position while you tighten the 2 SCREWS
that hold the SWITCH PLATE in position.
DRIVE SIDE [11] Remove the strip of film from between the
DETECTOR CROSSOVER ROLLERS.
H127_0155CCB [12] Locate the DETECTOR SWITCH on the non-drive
H127_0155CC
side of the PROCESSOR.
[13] Do Steps 3 - 10 for the SWITCH PLATE on the
non-drive side of the PROCESSOR.
5B6331 – 01JUN99 85
Checking the DETECTOR SWITCHES

[1] Press the “FILM DETECT” key on the internal
NON-DRIVE SIDE diagnostics menu. See the DIAGNOSTICS,
[2] Press the “DRIVE SIDE” key to monitor the drive
side DETECTOR SWITCH.
Note
An audible ALARM will sound whenever film is detected
by the selected DETECTOR SWITCH.
[3] Check that all film is removed from between the
DETECTOR SWITCHES.
CROSSOVER [4] Check that the internal diagnostics displays the
DETECTOR message “No Film Detected” for the drive side.
ROLLER [5] With the DETECTOR CROSSOVER ROLLERS
separated, insert the 2.5 cm (1 in.) strip of film
between the DETECTOR ROLLERS on the drive
side of the PROCESSOR.
[6] Check that the internal diagnostics displays the
message “Film Detected” for the drive side.
[7] Do the procedure for the DETECTOR SWITCH on
the non-drive side of the PROCESSOR again.
strip of film
DRIVE SIDE
H127_0155CCB
H127_0155CC
86 01JUN99 – 5B6331
Electrical
Publication History Table
Affected
Print Date Pub. No. ECO No. Pages File Name Description
OCT95 5B6331 2650-030 All Pages ar3434_1_030.book 1st Printing of Manual
(.1 through .7)
NOV95 5B6331 2650-039 Front Cover, ar3434_1_039.book Added procedure for
6-23 through (.1 through .7) Maximizing the Accuracy of the
6-30, Back Film Logging Feature
Cover Graphic Unification Printing
NOV97 5B6331 N/A Front Cover, ar3434_1_nov97.book Developer rack design
Sections 2, 6 (.1 through .7) changes. New procedure for
and 7 adjusting Dryer Rack Guide
Shoe, Section 2.
01JUN99 5B6331 2650-190 All Pages ar3434_1_01jun99.fm Updated for patient contact per
MDD regulations.
5B6331 – 01JUN99 87
Kodak and X-Omat are trademarks.
Printed in U.S.A. • ar3434_1.fm
EASTMAN KODAK COMPANY

Rochester, NY 14650 HEALTH IMAGING

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{Adjust/Replace}{Production}{HealthImaging}

Publication No. 5B6331

© Eastman Kodak Company, 1999

Section 1: Service Overview

• Use qualified personnel to service the PROCESSOR.

Preparing the PROCESSOR for Service

Draining the TANKS

Filling the TANKS

Identifying the RACKS and CROSSOVERS

Removing and Installing the RACKS with Solutions in the TANKS

Identifying and Removing the COVERS and PANELS

Removing the DRYER END PANEL

Removing the Remaining PANELS

Section 2: RACKS and CROSSOVERS

Adjusting the FEED TRAY

[1] Loosen the 4 SCREWS.

Adjusting the Squareness of the CROSSOVERS

[1] Remove the CROSSOVER.

Adjusting the Squareness of the RACKS

Adjusting the GUIDE SHOES on the DEVELOPER RACK

SHAFT drive side

[4] Remove the DEVELOPER RACK from the PROCESSOR.

Ribbed GUIDE SHOE: THICKNESS

[17] Adjust the non-drive end of the same GUIDE SHOE.

[18] Adjust the second GUIDE SHOE.

Adjusting the GUIDE SHOE on the DRYER RACK

gap: [2] Remove ROLLERS and AIR TUBES as

Adjusting the DRIVE CHAIN

Section 3: MAIN DRIVE

Removing the DRIVE SHAFT and the WORM GEARS

DRIVE • DRIVE SHAFT WASHER(S)

DRIVE SHAFT FEED END

DRYER END H127_0154BCA

Removing and Adjusting the Tension of the DRIVE CHAIN

Removing the DRIVE MOTOR B6 and the GEAR BOX

[7] Pull off the COVER protecting the BOARDS.

Removing the BEARING from the DRIVE SHAFT on the DRYER

Removing the BLOWER B1

Removing the DRYER OVER-TEMPERATURE THERMOSTAT

Removing the DRYER THERMISTOR RT3

Removing the DRYER HEATER HR3 or THERMAL CUTOFF

DARK END INSULATING

Developer Recirculation System

Removing the IMPELLER HOUSING or the IMPELLER

Removing the DEVELOPER HEATER HR1

HEATER 8.38 +- 0.25 cm

• To prevent cracks in the THERMOWELL, do not overtighten the DEVELOPER HEATER

Removing the DEVELOPER FILTER

Removing the DEVELOPER THERMISTOR RT1

• Apply only SEALANT TL-3230 on the

Removing the DEVELOPER COOLING SOLENOID L2

Removing the HEAT EXCHANGER

HEAT NOTE: Align the ends of

Fixer Recirculation System

[6] Remove the 2 SCREWS from the FIXER

• A different SEALANT might cause damage to the

FIXER 2 SCREWS [12] Check that the internal HEATER LOCATOR is in

HEATER 8.38 +- 0.25 cm