HWASHI TECHNOLOGY (HONGKONG) CO.

, LTD
GUANGDONG HWASHI TECHNOLOGY INC.

Medium Frequency Inverter Welding Machine

Operating Manual
（Suitable for spot welding, seam welding and special machine equipped
with Medium Frequency Inverter Welding Power Source）

Thanks for purchasing Hwashi welding equipment. Prior to use, please read this
instruction carefully to fully understand its functions for correct use. After reading,
please keep this instruction in a place where you can easily find for future reference

Hong Kong Company: Mainland Factory:

GUANGDONG HWASHI TECHNOLOGY INC.
HWASHI TECHNOLOGY (HONG KONG) CO.,
LTD
ADD: Tangxia lndustrial Area, Xinxu Town
ADD: Room 1508, 15th Floor, Two Grand
Huiyang, Huizhou, Guangdong, China
Tower, No. 625 Nathan Road, Kowloon,
HTTP://www.hwashi.com
Hong Kong
TEL: +86-752-3337591 3337592
TEL: (00852) 68765325
MOB: +86-13380655800
FAX: (00852) 30626606
FAX: +86-752-3528326
Email: [email protected]

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Contents
1. Safety Matters............................................................................................................. 4

2. Description ................................................................................................................. 5

3. Applicable Area： ...................................................................................................... 6

4. Advantages of Medium Frequency Inverter Electric Resistance Welding Machine . 6

5. The Functions and Features of Control System: ......................................................... 9

6. Technical Parameters ................................................................................................. 10

7. Working Method ........................................................................................................ 11

8. Operating Interface .................................................................................................... 13

10. Equipment Installation： ......................................................................................... 25

11. Welding Preparation ................................................................................................. 26

12. Welding Test ............................................................................................................. 27

13. Welding Machine maintenance ................................................................................ 27

14. Maintenance Service ................................................................................................ 28

15. Basic Pneumatic Air Circuit Connection Sketch ..................................................... 29

16. Electric Circuit Main Control Panel Connection Diagram...................................... 29

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Dear valued customer: When our equipment enters into you factory:

 Please read this manual and notice matters carefully.

 Your equipment have been built file in our company data base, we will pay attention to

your usage condition at any time.

 We will offer you after sales services on a regular basis. We will help you tackle any

problems related to our machine. Your suggestions are important to us so that we could

improve our service for you. You will get our response in time.

 One year warranty and lifetime free maintenance. If you have any technical problems,

please feel free to contact us at any time.

 Provide long-term technical support for welding device and free training.

 Technology is improved constantly, if the related technical data and material

configuration have changed. No further notice will be given.

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1. Safety Matters

Be cautious! In order to avoid any major personal accident and electric shock

accident, be sure to observe the following rules:

1. 1. We have already taken the security matters into consideration when designing and

manufacturing this welding machine. Be sure to read this manual and pay attention to the

following safety notices, otherwise accidents may occur.

2. The construction and installation sites of input power, high-pressure gas usage, storage

and configuration should obey the related regulations and the internal standards of your

factory.

3. Please have the professional qualified operator to carry on the installation, inspection and

the maintenance of the machine.

4. Do not touch the electrified positions and exposed wire.

5. During the installation and inspection, you must cut off the main power.

6. Please do not use electric wire which is under capacity or the exposed wire caused by

damaged insulating sheath.

7. When the machine is working, do not enter your hand, arm and other parts of your body

between the electrodes.

8. Before electrifying or filling gas, please make sure the security situation around the

welding machine.

9. When stop using, please turn off the main power, compressed air and cooling water.

10. Ensure regular maintenance, and filling lubricating oil regularly

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Operation Condition：

1. Voltage Requirement: The Voltage of machine should not be less than ±10% of rated

voltage. The cross section of power wire should not be less than ±10% of the standard

type.

2. Air Requirement: compressed air pressure≥0.8MP, and ensure no moisture and oil.

3. Cooling Water Requirement：Cooling water pressure≥0.1MP，Water Temperature

≤25°C，Water flow≥0.6L/Min.

2. Description

Electric resistance welding is one of welding technologies. It utilizes the resistance

when current passes through work pieces and welding contact surface to generate heat

and give pressure on the welding part to achieve welding effect. It has the features of

high efficiency, low production cost, material saving and easy for applied to automation,

etc. Widely applicable to aerospace, automobile, power source, electronic, hardware and

so on. Welding machine can be divided into AC pulse welding machine, secondary

rectifying welding machine, three phase low frequency welding machine, capacitor

discharge welding machine, medium frequency welding machine, etc based on different

power source. As the development of scientific technology, especially the progress of

computer technology and power device technology, medium frequency inverter welding,

as a kind of latest controller, has been fully developed. Due to the features of high quality

and low consumption, it will dramatically replace low quality and high consumption AC

welding machine, capacitor discharge welding machine, secondary rectifying welding

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machine and so on.

3. Applicable Area：

Especially suitable for precise welding copper, aluminum-nickel, molybdenum, tungsten,

manganese, gold, silver and other nonferrous metals and precious metals. Widely

applicable for battery industry, electric light source industry, automobile, medical device,

optical communication , micro motor and high welding required electronic industry, such

as welding of chip inductor, wire coils and metal wire of high temperature enameled wire

/ ultrafine enameled wire (minimum can weld 0.02mm), welding of nickel cup, kovar

wire, CCFL, fuse, filament, etc.

4. Advantages of Medium Frequency Inverter Electric

Resistance Welding Machine

Medium frequency inverter DC electric resistance welding control system, as the

following picture, three-phase AC will be converted into DC after being rectified. Then

the DC will be converted into medium frequency 1000 HZ square wave to be connected

to primary welding transformer through the inverter circuit which is composed of IGBT.

The MF square wave will become small pulse DC to the electrode for welding work

piece through the depressurization and rectifying process in the welding transformer. The

inverter will adjust the duty ratio of IGBT through the feedback primary or secondary

current so as to achieve constant current of the welding process.

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Power

Power Drive

MF Transformer

Control Part
Welding sample

The Main Advantages of MF Welding

1) The current in secondary welding loop is DC. Dramatically reduce the impact to the

welding current due to the inductive reactance in secondary loop when conducting

welding to the work piece.

2) Three-phase balanced load can reduce the requirement to the power supply system. The

power factor is close to 1. No electrical inductance, so no need to adjust the power factor.

3) Eradicate the contamination to the power supply. It is a kind of environmentally friendly

welding method. No need to provide power independently. It is able to be used together

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with robotic welding system.

4) Reduce power consumption, energy saving. Reduce the requirement of cables and lots of

maintenance cost.

5) The weight of transformer is reduced greatly. It is light and convenient. The weight and

size of the MF transformer is only 1/3 of the AC type transformer. Suitable for robot

welding system.

6) Increase the heat input efficiency. The output of welding transformer is DC voltage,

without the disturbance of inductance. Pure DC has no defect of zero passage. The

efficiency of heat is enhanced dramatically.

7) Intelligent digital full-closed loop control. The welding control current will be more

precise. The adjustment precision and monitoring precision is 20 times higher than the

AC system. Be able to protect the inverter and transformer.

8) Increase the stability of the welding technology. DC welding technology is good and the

welding parameters are of wide application. The secondary current could achieve actual

constant current. Have better using prospect than AC.

9) Digital control can better improve the current control and measurement accuracy. The

welding time precision is ms which can help you control the welding time at random.

10) Be able to weld aluminum and galvanized metal with good welding quality.

11) Especially suitable for welding three-layer metal sheet or very thin material and precision

welding requirement.

12) Precision inverter DC resistance welding. Higher inverter frequency, more accurate

control of the current.

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5. The Functions and Features of Control System:

The control system is composed of controller, medium frequency transformer, and

welding work pieces. The controller contains controlled rectifier, energy stored part, IGBT,

power source driver, and control center part, etc.

1) 101 sets of programmable welding models, 96 sets of seam welding models. Be able to

select the model directly when welding;

2) The function of welding spot current increasing progressively, efficiently solve the

instability of welding effect caused by current shunt when doing multiple points welding;

3) Be able to set the preheat current, welding current and tempering current, efficiently

prevent the splash during the welding and work piece quenching after welding. The 3

electric pulses can be set separately and combine separately or freely;

4) Be able to slowly increase and decrease the current, effectively avoid the splash and

defective nugget formation during welding. Be able to obtain excellent physical

performance.

5) Be able to weld special material, special for welding Aluminum, galvanized metal and so

on with ideal welding effect.

6) Counting function. Efficiently count the number of time of welding, number of use of

electrode and grinding for better output calculation and machine management.

7) Function of Single spot welding , continuous spot welding；

8) Malfunction checking and self-protecting function. During working process, controller

will automatically close the output current and friendly remind the reason of malfunction;

9) Energy saving, three phase power source output, high working frequency, low
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consumption of transformer, significant effect of saving energy;

10) Convenient installation and operation. In the MF inverter welding equipment, the

volume of transformer has been decrease dramatically compared with common AC

transformer. The whole machine is light in weight. Convenient installation and operation;

11) Communication and BCD code control function. Be able to connect to industrial

personal computer, PLC and other upper control device so as to achieve remote control,

automation management , with higher efficiency；

12) Adopt DSP and PLD as main control unit. The electric circuit is simple, high integrated,

intelligent. Decrease the rate of malfunction. Easier maintenance.

6. Technical Parameters

(1) Input voltage: three phase 380V , 50 HZ/60HZ, power source fluctuation +10%/-20%；

(2) Output voltage : two phase PWM output 550V ( Adjustable before leaving factory)；

(3) Output current : depend on the model；

(4) The maximum value can be set to 65535, adjustable according to real conditions

( Adjustable before leaving factory)；

(5) Cooling water: flow 6L/MIN，temperature ≤28℃；

(6) Working environment temperature : 0 - 50℃；

(7) Air valve specification：AC220/AC110/DC24V（set before leaving factory）.

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7. Working Method

The controller has 2 working methods: common spot welding and seam welding (being

modified in “Factory Setting”). Spot welding can be divided into common spot welding and

continuous spot welding.

(1) Spot welding ：After the start signal, it will begin to weld. After finishing welding, the

completion signal will appear. Every welding model has its own “Start” signal. You may

allow or forbid the start.

Working Timing Diagram of Single Spot Welding：

Start switch

Air valve output

Current wave

Hold end signal

Set through cut off time

(2) Continuous spot welding: During the continuous spot welding, if Start signal keeps

effective, output of solenoid valve will be cut off after maintain time and electrode will

move up. Then off time is effective. During this process, the welding point can be

changed. After off time, solenoid valve closes again and next welding process will start.

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Working Timing Diagram of Continuous Spot Welding:

Start switch

Air valve output

Current wave

Hold end signal

Set by off time

(3) Seam welding: In this welding method, the first start, air valve will pressing; the second

start, welding will happen; the third start, stop welding, air valve resets.

Working Timing Diagram of Controller：

Start switch

Current output

Air valve output

Hold end signal

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8. Operating Interface

(1) The first interface after power on

(2) Manufacturer Contact Information

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(3)Permission Level Setting: The operation system designs permission password into

operating interface .Input 2nd level permission password and click related language to get

into system.

权限等级设置
Permission Grade Setting

88
变更等级 当前等级 注销等级
Change Grade Present Grade Logout Grade

中文系统

Eng lish System

(4)Operating system setting:

操作系统设置
Operating System Setting
14-07-20 Sunday 16:38:57

参数设置 焊接规范录入 系统操作 出厂值设置

触摸屏设置 权限密码输入 注销权限密码 联系方式

返回

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Operating system is the core part, including parameter setting, welding model input ,

system operation, factory setting, touch screen setting, permission password input,

permission password cancel, and contact information;

 Second level permission: basic permission for accessing to the system operation,

contact way, boot system .Suitable for operator, factory password :2222；

 Third level permission: access to the welding model record. Suitable for general

manager, factory password: 3333;

 Fourth level permission: access to parameters setting, and touch screen setting.

Suitable for senior manager, factory password: 3333；

 Eighth level permission limit: access to factory setting, storage of build-in data related

to manufacturer. The password will not be given.

(5) Parameter setting: related parameters setting before usage

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Interface description:

Name Definition
0：Constant phase angle，setting value is duty
Control Method ratio of triggering IGBT
1:Constant current, setting value is the direct
setting welding current
2: Constant voltage, setting value is the direct
setting welding voltage.
0: Electrical level start needs press the start
button for a while.
Start Method 1: Pulse start: Click start button and let go the
button immediately.
Transformer Turns ratio Primary winding turns of welding transformer
Polish times User can set total grinding times of electrode
according to the actual conditions
Welding Spot Counter Count the number of times of welding spots

Welding Cycle increasing Maximum welding points involved in the

times increasing current
Squeeze Ratio Valve Data setting of pneumatic prepress device with
proportional valve

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(6) Welding model input and record：Before using machine, control system can save

welding model

Before using machine, please save the welding model. The control system can save spot

welding model from number 0-100 model, totally 101 sets of spot welding model; seam

welding model: number 101-192, total 92sets of seam welding models.

Interface description
Name Range Definition
Spot welding model number, or called program
Model Number 0-100
number
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Seam welding model number, or called program

101-192
number
The time of electrode pressing down while start
Squeeze time 0-9999ms
the welding
The time from electrode pressing down to work
Clamping time 0-9999ms
pieces to electricity discharge welding
The time of preheating the work pieces while
Preheating time 0-9999ms
welding
The preheating current while welding
Constant current mode :0-99.99KA（％）
Preheating current 0-9999
Constant voltage ,constant phase angle mode:
0-9999（％）
The cooling time while welding and no
Cooling time 0-9999ms
discharging electricity to work pieces.
The time of welding current increasing from 0 to
Slowly Rise time 0-9999ms
the needed value
The time while welding current discharges
Welding time 0-9999ms
electricity to the work pieces.
The current while work pieces discharge welding
Constant current mode: 0-99.99KA（％）
Welding current 0-9999
Constant voltage ,constant phase angle
mode:0-9999（％）
Slowdown time 0-9999ms The time while welding current decreases to 0
Interval time 0-9999ms The interval time while welding to tempering
The time while welding current discharges
Tempering time 0-9999ms
electricity and tempers to work pieces

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The current while work pieces discharges

electricity and tempers
0-9999
Tempering current Constant current mode：0-99.99KA（％）
KA（％）
Constant voltage, constant phase angle mode：
0-9999（％）
The time while electrode keep pressing after
Hold time 0-9999ms
welding
The interval time while continuously circular
Stop time 0-9999ms
welding
Increasing Welding Set the number of welding spot needed for
0-9999pcs
Spot Number increasing current gradually
Increasing Set the percentage of increasing current
0-999％
Percentage
Previously set the pressure of cylinder pressing
Preloading pressure 0-9999
down（Hardware support）
Set the pressure of cylinder pressing down
Pressure 0-9999
（Hardware support）
Additional pressure while increasing the pressure
Forging pressure 0-9999 and electricity discharge welding（Hardware
support）

Read the controller —— Read the data stored in the controller

Save model —— Save modified data to the current interface

Write controller —— Save modified data to the controller

Choose 0 While start, no electricity discharge
welding but only cylinder movement
Welding adjust 0-1
Choose 1 While start, electricity discharge
welding

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Be equivalent to the foot pedal , for checking

Start ——
whether the setting data is suitable

(7) System operation: operating interface

Interface description
Name Definition
Model Click and input needed model number, meanwhile the
Number corresponding data will display at the top left model number circle
Choose 0 While start, no electricity discharge welding but only
Welding
cylinder movement
adjustment
Choose 1 While start, electricity discharge welding
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Continuous Click, then ON will display green , continuous action program

Action switch will start
Start Be equivalent to the foot pedal. Check if the setting data is
suitable
Emergency Click it. Then stop all the running programs. Cancel by cutting
Stop electricity and power on again
Monitoring Monitoring interface while welding, including the alarm
information information, welding current, counting, time , capacitor voltage
Pre-setting Previous plan of welding production
number
Counter Count the welding points of work pieces
Counter resets to 0.Compulsive reset program is needed to get
Counter reset back to normal work when the counter number is the same as
the pre-setting number.
Capacitor Display the charging voltage of capacitor while working
voltage
Preheat Display the current value while electricity-discharging preheating
current the work piece
Welding Display the current value while electricity-discharging welding the
current work piece
Tempering Display the current value while electricity-discharging tempering
Current the work piece

(7)Monitoring information：Click the monitoring information on the system operation

interface, and access to the monitoring interface

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Sample Message
报警灯 Capacitor
电容电压voltage Preheat
预热电流 Current

888 8888
14/10/17 焊接电流
Welding Current 回火电流
Tempering current

8888 8888
22:38 焊点计数器
Welding Spot Counter 电极使用计数
Electrode Using Times

8888 8888

焊点计数清零 电极使用清零
Clear Welding Spot Counting Clear Electrode Using Times

数据查询 监视命令 故障查询 清除报警 返回

Data Query Monitoring Malfunction Clear Alarm Back
Command Query
Interface description
Sample Message Alarm bar displays the alarm content
Capacitor voltage Monitor the charging voltage of the capacitor while working
Preheat current Monitor the current value while discharging and preheating
the work pieces
Welding current Monitor the current value while discharging and welding the
work pieces
Tempering current Monitor the current value while discharging and tempering
The work pieces
Welding point Monitor the counting of welding points of work pieces
counting
Electrode usage Monitor the number of usage of electrode
counting
Data search Search related monitoring data
Monitoring order Build-in
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Malfunction Search the display of malfunction bar

searching
Clear alarm Alarm clear

(9)Factory setting：Only for the authorized manufacturer technician can modify the data. No

need to set by user.

出 厂 值Setting
Factory 设 置

9999 9999 9999

Current Primary
电流系数
Factor
% Maximum
最大电流 初级采样
Sampling
Current

Voltage
电压上限
Upper Limit
9999 Current
电流上限
Upper Limit
9999 % Distributor
分配器功能
Functions
9999
Current Upper Limit Percentage

电压下限
Voltage

Lower Limit
9999 电流下限
Current

Lower Limit
9999 % Error
错误提示
Display
9999

9
9999
Spot/Seam
点焊缝焊选择
Welding Select

Interface Description
Name
出 厂 值 设 置
Definition
Current Factor Set the ratio factor of displaying current
电流系数
Maximum 9999
Current Set the%maximum
最大电流
welding current 9999 初级采样 9999
Current Upper Set the upper limit percentage of maximum current
Limit
电压上限Percentage
9999 电流上限
9999 % 分配器功能
9999
Current Lower Set the lower limit percentage of maximum current

9999 9999 9999

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电流下限
3337592 4008110125 % 错误提示
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limit Percentage
Voltage Upper Set the maximum value of capacitor voltage
Limit
Voltage Lower Set the minimum value of capacitor voltage
Limit
0 means primary sampling
Primary Sampling
1 means secondary sampling
Distributor 0 means the distributor function off
Functions 1 means the distributor function on
(Peak staggering
welding function)
0 means the error display off
Error Display 1 means the error display on
Spot/Seam 0 means spot welding
Welding Select 1 means seam welding

(10)Touch Screen Setting: Set the touch screen functions

Remind setting Build-in
Turn Off Back Light Open or close the background light of touch screen
Screen-protection time Set the stop time of touch screen
Emergency Setting Build-in
Touch Sound Turn on or off the touch screen sound
Time Setting Set the display time of touch screen
Alarm Sound Turn on or off the alarm sound
Restart Click to restart the touch screen

(11)Authorization Permission Input: Level password setting after accessing the interface

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(12)Log out the permission password: While clicking, log out the permission password,

and come back to the default first-level permission

(13)Contact information: The contact information of manufacturer when malfunction

occurs or need the technical support.

10. Equipment Installation：

1．The installation of the welding machine should keep more than 20 cm distance from walls

or other objects, in order to prevent the accident caused by overheating.

2. Welding machine should be installed near the transformer room. Keep the machine fixed

with foundation bolt, or put rubber pad. Meanwhile, do the horizontal adjustment.

3. In order to ensure the safety of person and equipment, be sure to make good grounding

device

4. Combined with welding tooling when installation, tooling must be totally insulated from

the machine body.

5. Connect Control box and host. According to the corresponding marks, connect wires or

connectors, and pay attention to check the reliability of the contact

6. Connect the suitable tube to the compressed air. Reliably connect the air-in rubber tube to

connector of the air source processor. Open the switch of air source, and adjust the air

pressure to 0.8 MP. No allows the leakage. Please use the pressure-tight rubber tube

bearing 0.8 MP or more.

7. Air, Electricity and Water Consumption Reference：

MEDIUM FREQUENCY INVERTER WELDING MACHINE OPERATING MANUAL Page 25
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Machine Model KVA 50 75 100 120 160 200 250 320 480

Compressed Air

( Kg/cm2) 5-8 5-8 5-8 5-8 5-8 5-8 5-8 5-8 5-8

Compressed Air Flow

(L/min) 20 20 30 30 40 40 40 50 50

Compressed Air

Connecting Pipe Inner

Diameter (mm) 8 8 12 12 16 16 16 20 20

Cooling Water Pressure

(Kg/cm2 ) 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2

Cooling Water Flow

(L/min) 10 10 15 15 20 20 20 30 30

Cooling Water

Connecting Pipe Inner

(mm) 8 8 12 12 16 16 16 20 20
Cooling Water
Temperature (℃) ≤25 ≤25 ≤25 ≤25 ≤25 ≤25 ≤25 ≤25 ≤25

Air Switch Capacity

(A/380) 65 100 160 160 250 250 300 350 600

Power Line (mm2) 10 25 35 35 50 50 75 75 120

11. Welding Preparation

(1) Check the flowing condition of cooling water: First connect the external water source to

the inlet tube. Open water valve to check the flowing condition of water.

MEDIUM FREQUENCY INVERTER WELDING MACHINE OPERATING MANUAL Page 26

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 HWASHI TECHNOLOGY (HONGKONG) CO., LTD
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(2) Check the air pressure and the flowing condition of air source: Connect the compressed

air to the inlet connector of triplet air combination. Open the air valve switch and adjust

pressure reducing valve, right for increasing pressure, left for reducing the air pressure.

(3) Power source wire connection: Connect the suitable power according to different model

machine.

(4) Start the button of Power Source Operation, red indicator of power source lights on.

12. Welding Test

Choose suitable work pieces for test according to machine model. Choose the suitable

air pressure. The setting of welding current follows the principle of adjustment from small to

large to guarantee no blowing fire and no loose welding

Welding is relative to the following parameters. You must confirm the values before

welding:

(1) Welding current strength ( Power of machine model)

(2) Electrode pressure

(3) The material and the dimension of electrode tip

All these parameters are related to each other. If one of them changes, the others need to

be modified appropriately. The minimum welding current strength exists to each work

piece. If lower than the minimum current, welding is not available.

13. Welding Machine maintenance

1．Fill the lubricating oil to the mechanical motion part every shift.
MEDIUM FREQUENCY INVERTER WELDING MACHINE OPERATING MANUAL Page 27
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 HWASHI TECHNOLOGY (HONGKONG) CO., LTD
GUANGDONG HWASHI TECHNOLOGY INC.

2．Before each time of working, you should adjust the machine. Then start working after

confirmation of no abnormal situation.

3．Air filter assembly, stored air tank should discharge the hydrops regularly. The water

volume of the water cup should not exceed 1/3. The oil in lubricator should not be less than

2/3.

4．The surface of work piece and the upper and lower electrode should be smooth and clean.

Should adjust the electrode tip regularly because the metal or dirty object will attach to the

electrode tip which can lower the welding intensity and impact the work piece appearance

and service life of electrode.

5．Blowing-in the compressed air to water gap each week to clear all the dust and dirt of the

cooling water channel.

6．Because of the electromagnetic vibration, the bolt and nut of any part of the machine will

start to loosen. You should check and fastening them regularly.

7．After stopping the machine, you should clear all the things on the working tables to keep

it clean.

14. Maintenance Service

1 year warranty, lifelong maintenance. Any problem , please call our service hotline:

China Factory: +86 -752-3337591

HONGKONG Company : +852-68765325

24 hours service hotline: 4008110125

MEDIUM FREQUENCY INVERTER WELDING MACHINE OPERATING MANUAL Page 28
Service Hotline：（752）3337591 3337592 4008110125 Fax：（752）3528326
 HWASHI TECHNOLOGY (HONGKONG) CO., LTD
GUANGDONG HWASHI TECHNOLOGY INC.

15. Basic Pneumatic Air Circuit Connection Sketch

6 5
3
2

4
1 7

No. Item
1 Water Filter
2 Pressure Regulating Valve
3 Barometer
4 Oil Filter
5 Air Pump
6 Solenoid Valve
7 Throttle Valve

16. Electric Circuit Main Control Panel Connection Diagram

MEDIUM FREQUENCY INVERTER WELDING MACHINE OPERATING MANUAL Page 29

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 HWASHI TECHNOLOGY (HONGKONG) CO., LTD
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Main Connection Diagram

MEDIUM FREQUENCY INVERTER WELDING MACHINE OPERATING MANUAL Page 30

Service Hotline：（752）3337591 3337592 4008110125 Fax：（752）3528326
 HWASHI TECHNOLOGY (HONGKONG) CO., LTD
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1 2 3 4

G
D
D D
R
A K
Capacitor Board/2-pin
电容板/2 脚
中频变压器
MF Transformer
G 6. 8K/50Wx2
47 0u

S
B K

G A D
T
C

主 电 路
B C
三相 380V

3 3 0 /5 0 W

1
5

5
1

1
C3 E3 G3aG3b C4 E4 G4aG4b C3 E3 G3aG3b C4 E4 G4aG4b
T

A B C D
W L-M F-3
CO N1

C O+ N 2
C

W D -M F-4 C+
S

电容板
PWM1

PWM2

PWM3

PWM4

线排PA 3
ENA
GND

+ -
Preferred Y5/ Alternative Y9
E
C
C-
R

C C- C
2 4 V+ 首选Y 5
1 2 3 4 5 6 7 8 备选Y 9

1 2 3 4 1 2 3 4 5 6 7 8 9 10
驱反驱 反驱 反驱反
5V

可
+5V

6
-24V

动馈动 馈动 馈动馈
－
控
SCR C 可控硅CK K
G G
硅
SCR
A B C D
K K
可
控
硅
1 2 3 4

SCR B 可控硅B G G
1.Drive 2.Feedback 3.Drive 4. Feedback
-24V
K X1 启动
水起
压动
检开
测关

K 9 Start
SCR A 可控硅A G X2
线排PC 1－9(IN )

RS422
通
信
口

G 5. Drive 6. Feedback 7. Drive 8. Feedback 8 X3

水压阀 Water Pressure Valve
1 气压阀 Air Pressure Valve
焊故通气
接障电压
开复允检
关位许测

4.7K 7
X4
6 允许工作 Allow working
0V X5
5 故障复位 Fault reset
+5V X6 焊接开关 Welding switch
4
0V X7 步增复位Increment Increase Reset
3
更步
＋换 增
电复
极位

+5V RS232 急停开关 X 13

通
信
口

X8 更换电极 Electrode replace

2
W L-M F-2
＋

7.5V Emergency Switch V+

24V 1 2 4 V+
-15V 01
线排PB 1-9( 焊接规范)
规规
范范
端端
口口

1 9 1
0V 2 02
8 2
+15V 04
0305
07
06
范范范范规规
端端端端范范
＋口口口口端端
口口

CAN 4 7 4
通
信
口
口

08
8 6 8
-15v 16
规规规规

16 5 16
0V 32
32 4 32
+15V 64
64 3 64
128
0V 128 2 12 8
B
- - B
+
+

V+
+5V 24V 1 2 4 V+
0V 预压阀开关
Y1
W L-M F-1 预压电磁阀Prepress solenoid valve
醒停 － 预
压
阀

+5V 12
V-
＋

7.5V 24V 11 2 4 V-
Y3 急停报警 Prepress solenoid valve
线排PA 1-12( O U T)
提急

报报
警警

10
Y4 提醒报警 Remind alarm
-15V 9
Y5 驱动V- （首选）Drive V-
0V
启准
磨束公动备
电信共信正
极号端号常

8
Y6 启动信号 Start signal
+15V 7
COM
COM

V-
+V
+V

Proportional valve voltage

口

6 C o m(2 4 v -)
Proportional valve current

Y7
Transformer Temperature

-15v 结束信号 Start signal

修结

5
Y8 修磨电极 Electrode Grinding
0V 4
开关电源 Y9 驱动V- （备选）Drive
Capacitor voltage
Secondary voltage

+15V 3
IGBT Temperature

延
加 公时
压 共输
阀 端出
Secondary current
Secondary current

V-
2 C o m(2 4 v -)
Primart current

Y2 加压电磁阀 Press solenoid valve

IN:450V 0.9A 比
例
比
例 初 次 次
变
压 电
1
IGBT

阀 阀 级 级 级 器 容
24V

OUT:24V 5A 电 电 电 电 电 温 电 温
输
流 压 流 流 压 度 压 度
入 电磁阀两端反向并联二极
AC-L

AC-N

X 14 X 15 X9 X 16 X 17 X 10 X 12 X 11
管IN 4007
＋
－

＋
－

＋
－

＋
－

＋
－

＋
－
＋
－
FG

Solenoid valve two ends

224J TC TC
电容板

100Ω antiparalled to diode in 4007

T
S

互感器
Mutual Inductor 排风扇 Fan

A
说明： A

适用于400A 、600A 中频控制器；

MEDIUM FREQUENCY INVERTER WELDING MACHINE MediumOPERATING
Frequency Controller
MANUAL Standard Page
Electric
31 Box Connection
请按照图示要求统一使用线号；
Service Hotline：（752）3337591 3337592
Title
Guidance 中频逆变控制器标准电箱接线作业指导书
4008110125 Fax：（752）3528326
2015年11月20日执行。 Size
A4
N u mb er R ev is io n

D ate: 1 7 -D ec-2 0 1 5 Sh eet o f

File: D : \点焊机技术文件\ 中频逆变控制器资料\ 中频控制器制作资料文件夹
D raw n B y : \ 中频逆变相关电路原理图. D D B
Secondary current
 HWASHI TECHNOLOGY (HONGKONG) CO., LTD
GUANGDONG HWASHI TECHNOLOGY INC.

MEDIUM FREQUENCY INVERTER WELDING MACHINE OPERATING MANUAL Page 32

Service Hotline：（752）3337591 3337592 4008110125 Fax：（752）3528326