Certificates and test reports

series: Pumps and Booster systems

2
Table of Contents

1 Introduction
1.1 General .................................................................................................................................................. 4
1.2 Series of certificates............................................................................................................................... 4
1.3 EN 10204 ............................................................................................................................................... 4
1.3.1 2.1 Certificates of compliance with the order.............................................................................. 6
1.3.2 2.2 Test report............................................................................................................................. 6
1.3.3 3.1 Inspection certificate ............................................................................................................. 6
1.3.4 3.2 Inspection report ................................................................................................................... 6

2 General description of the test facility

2.1 Hydraulic performance testing ............................................................................................................... 7
2.1.1 Measurements ............................................................................................................................ 7
2.1.2 Hydrostatic and vibration certificate............................................................................................ 8
2.1.3 Internal tests ............................................................................................................................... 8

3 Certificates
3.1 2.1 Compliance with the order ............................................................................................................... 9
3.1.1 2.1 Statement of compliance with the order ............................................................................. 10
3.1.2 2.1 Atex..................................................................................................................................... 11
3.1.3 2.1 Asbestos free ...................................................................................................................... 12
3.2 2.2 Test report ...................................................................................................................................... 13
3.2.1 2.2 Test report ACS................................................................................................................... 14
3.2.2 2.2 Test report Quality acceptance ........................................................................................... 15
3.2.3 2.2 Test report WRAS ............................................................................................................... 17
3.2.4 2.2 Test report Specifications.................................................................................................... 18
3.3 3.1 Inspection certificate ...................................................................................................................... 21
3.3.1 3.1 Inspection certificate Hydraulic / hydrostatic / vibration performance test .......................... 22
3.3.2 3.1 Inspection certificate PTFE & Silicon free test.................................................................... 27
3.3.3 3.1 Inspection certificate Unit test............................................................................................. 28
3.4 3.2 Inspection report ............................................................................................................................ 30
3.4.1 3.2 Inspection report Hydraulic, hydrostatic and vibration test witnessed by DNV................... 31

3
 1 Introduction

1.1 General 1.2.3 On demand

DP-Pumps can provide a serie of certificates to proof 3.1 and 3.2 inspection reports. The content and test
the compliance of the product range of vertical and data of these certificates is to be determined and
horizontal multi-stage centrifugal pumps and agreed upon by the customer and DP-Pumps
installations to the applicable standards, directives according to chapter 3; On demand testing. Prices
and documents, to meet the demands of the fully depend on the required content and test data
customer. Among other chapters, in this document and are agreed upon between the customer and DP-
you will find the available serie of certificates. Pumps.

3.1 Certificates are available in German, Dutch,

French and English. The 3.2 certificates in English.
1.2 Series of certificates

1.2.1 Non-specific
1.3 EN 10204
2.1 Non-specific certificates, represent the
compliance with the order. You are free to use the All certificates for the vertical and horizontal multi-
available 2.1 certificates which we have provided in stage centrifugal pumps and installations provided by
this document. DP-Pumps are according to EN 10204. This
European standard defines the different types of
inspection documents supplied to the purchaser, in
1.2.2 Type/order specific accordance with the requirements of the order, for the
delivery of all metallic products, but may also be used
2.2 Certificates are the standard, type and/or order for other products like pumps. For your information
specific certificates which can be acquired by we have explained the exact contents of the
ordering the certificate of your choice at DP-Pumps. certificates and the method of testing in the sub
The certificates you will find in this document are chapters mentioned in the table.
examples of the possibilities of what can be ordered
at DP-Pumps. For prices of the required standard
certificates please contact DP-Pumps or your local
contact/supplier. Pricelists are available.

4
Type of Cerificate

Provide by

Page
2.1 A document confirming products’ compliance with the requirements specified in the order, not test
results
2.1 Statement of compliance with the order ISO 9906 10
2.1 Atex 11
2.1 Asbestos free 12

2.2 Statement of compliance with the order, indicating results of non-specific inspection
2.2 ACS M 14
2.2 Quality acceptance M 15
2.2 WRAS M 17
2.2 Specifications M 18
2.2 NSF M -
2.2 Spare parts M -

3.1 Statement of compliance with the order, indicating results of specific inspection
3.1 Hydraulic M -
3.1 Hydrostatic M -
3.1 Hydraulic + Hydrostatic M -
3.1 Hydraulic+ Hydrostatic + Vibration M 22
3.1 Hydrostatic + Vibration M -
3.1 Coating + Visual inspection M -
3.1 PTFE & Silicon free M 27
3.1 ATEX M -
3.1 Unit inspection M 28
3.1 Material inspection M -
3.1 Silicone component free M -
3.1 Custom made inspection (ITPL for projects) M -

3.2 Statement of compliance with the order, indicating results of specific inspection
3.2 Hydraulic + Hydrostatic *1 -
3.2 Hydraulic+ Hydrostatic + Vibration *1 31
3.2 Booster set or installation *1 -

M Manufacturer
*1 When the 3.2 certificate is requested the manufacturer will prepare a test report to present to the inspector
List of notified bodies;
DNV (Det Norske Veritas) 36
ABS (American Bureau of Shipping) -
BV (Bureau Veritas) -
RINA (Registro Italiano Navale) -
LR (Lloyd's Register EMEA) -
RMRS (Russian Maritime Register of Shipping) -
Others on request -
 1.3.1 2.1 Certificates of compliance with the
order

The certificate of compliance with the order is a

document drawn up on the basis of non-specific
inspection and testing which means that tests and
inspections are carried out by the manufacturer in
accordance with his own procedures to assess
whether products made by the same manufacturing
process meet the requirements.

1.3.2 2.2 Test report

Document in which the manufacturer certifies that the

products supplied are in compliance with the
specifications of the order and in which he supplies
test results based on non specific testing and
inspecting which means that tests and inspections
are carried out by the manufacturer in accordance
with his own procedures to assess whether products
made by the same manufacturing process meet the
requirements specified in the order. The products
inspected and tested need not necessarily be the
products actually supplied.

1.3.3 3.1 Inspection certificate

A document issued by the manufacturer which

declares that the products supplied are in compliance
with the requirements of the order and is supported
by evidence of the manufacturer’s test results. The
document is validated by the manufacturer’s
authorized inspection representative, independent of
the manufacturing department.

1.3.4 3.2 Inspection report

A document prepared by both the manufacturer and

an independent third-party in which they declare that
the products supplied are in compliance with the
requirements of the order and in which test results are
supplied.

6
2 General description of the test facility

2.1 Hydraulic performance

testing

The vertical and horizontal multistage pumps

produced at DP-Pumps can be supplied with a
hydraulic test certificate (DPV2 B up to DPVF 125 B,
DPV 15 C, DPH(S)I 2 B up to DPH(S)I 10 B and
DPH(S)I 15 C. For this certificate an hydraulic
performance test is performed, and the outcome is
given in a hydraulic test report. Herein it is determined
whether the pump meets a requested operation point
(pressure at a certain flow), as described in ISO
9906:2012 grade 3B.

These tests are performed at different test

installations available at DP-Pumps.

The following hydraulic certificates are available:

3.1 certificates

These none witnessed hydraulic tests are, depending Loop 1 and 2

on the pump type, performed at different available
test installations nearby the assembly line of the
pump.

3.2 certificates

3.2 hydraulic test are performed together with an

independent third party. These tests are performed at
a special test facility at DP-Pumps. This test facility
incorporates 2 test installations, with 3 loops, where
all pumps can be tested.

Loop Pump types Flow Size flow Tank

[m3/h] meter Loop 3
1 V2 - V15 0.2-25 DN40 Open, can be
H2-15 closed
2 VF25 - VF60 2.8-110 DN65 2.1.1 Measurements
VF85 (50Hz) 7
3 VF85 - VF125 7-200 DN100 Open For hydraulic performance testing of pump operation
points (pump head at certain flow Q), different
quantities have to be measured.

Flow measurement:
The water flow (volume water per time unit) is
measured with an electromagnetic flow sensor.
Siemens MAG 3100/5100 with MAG 5000/6000 are
used, in different sizes depending on the pump size.
 All used sensors are calibrated with traceability to
Pressure measurements: international standards.
The inlet and outlet pressure are measured. From this
the pump head is derived, see the appendix.
2.1.2 Hydrostatic and vibration certificate

The hydraulic certificates can be combined with:

• Hydrostatic certificate:
For this certificate the pump strength is tested in
line with EN 809+A1/C1:2010. A hydrostatic
pressure of 1,5 times the maximum pump
pressure is applied to the pump.
H= Pump total head [m]
z2=pump outlet height above reference plane [m]
• Vibration test;
For this certificate during the hydraulic
z1= pump inlet height above reference plane [m]
measurements also vibrations are measured.
p2 = pump outlet pressure [N/m2]
This is done at each measured operation point/
p1 = pump inlet pressure [N/m2]
flow. The root mean square vibration speed is
ρ = density of pump fluid [kg/m3]
determined and judged in accordance to the
g = Acceleration due to gravity [m/s2]
provisions of ISO 10816-7:2009 (Category II).
U2 = Outlet mean velocity [m/s]
The measurement is performed on the motor
U1 = Inlet mean velocity [m/s]
bearing (shaft side) in two perpendicular
directions of the horizontal plane: the direction of
The pressure is measured with Endress+Hauser
the coupling guard and perpendicular to this
PMC51 pressure transmitters.
direction.
Rotation speed:
The operating point is strongly related to the pump
2.1.3 Internal tests
rotation speed. The rotation speed of the asynchrone
motors vary slightly. Therefore this rotation speed is
The test bench with loop 1, 2 and 3 (see figure 1 and
measured and by means of similarity rules used to
2) are also used in pump development. Additional to
determine the operating point (Q and H) at the fixed
the measurement of the pump total head versus flow
rotation speed (specified rotation speed at the pump
(measured for the hydraulic certificate), also the
data).
following hydraulic pump performance data can
hereby be measured/determined:
Flow rate

n sp • Flow versus pump shaft power

QT
n
˜Q >m /h @
3
• Flow versus hydraulic efficiency
• Flow versus hydraulic NPSHr
Head

2
§ n sp ·
HT ¨¨ ¸¸ ˜ H >m@
© n ¹

8 QT = flow at specified speed of ration [m3/h]

Nsp = specified (fixed) speed of rotation [rpm]
n = speed of ration at test [rpm]
Q = flow at test [m3/h]
HT = Total head at specified speed of rotation [m]
H = Total head at test [m]

The rotation speed is measured by an optical hand

device.
3 Certificates

3.1 2.1 Compliance with the order

These 2.1 certificates, which represent the compliance with the order.

The following test reports have been added to this document:

• Statement of compliance with the order ISO 9906

• Atex
• Asbestos free

9
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3.2 2.2 Test report

On the next pages you will find the standard, type and/or order specific certificates which can by acquired be
ordering the certificate of your choice at DP-Pumps. The certificates you will find in this document are examples
of the possibilities what can be ordered at DP-Pumps. The certificate themselves you can download on our site;
www.dp-pumps.com tab download centre. For prices of the required certificates please contact DP-Pumps or
your local contact/supplier.

The following examples have been added to this document:

• 2.2 ACS
• 2.2 Quality acceptance
• 2.2 WRAS
• 2.2 Specifications

See www.dp.nl tab download centre for the pdf-versions of the certificates itself

13
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 Specifications report
Pump model: Frequency: Motor poles: Rated power: [kW] Report nr.:

DPVSF 6/6 B 50Hz 2P 1.5kW 400730094 - 1834807

Motor label: Rated voltage: [V] Phases: Efficiency class: Rated speed: [rpm] Protection class: Date of issue:

DMC 230/400V 3ph IE3 2900rpm IP55 27-1-2023

Specifications:
Mechanical seal specifications (Part. nr. 433)
Diameter ø16 Material rotor Ca
Construction Cartridge Material stator SiC
Seal code 11 Material elastomer EPDM
Type MG12-G60 Pressure class PN10
Material B Q1 E GG Temperature range -20/+100°C

Colour specifications
Motor/Fanhood (800/801/802/832) RAL5002 Pump casing (101) Stainless steel
Flanged taper piece (722) RAL5002 Baseplate (890) RAL9011
Motor stool (341) RAL5002

Material specifications
Part.nr. Description Material code Wetted part
10-6 Pump shroud 1.4404 9
45-4 Spacer - 9
68-3 Cover plate - 9
101 Pump casing 1.4408 9
Part of 101 (Loose plate) flange JS1030

Spec
cimen
c n
108 Stage Casing g 1.4404 9
Part of 108/171 Bearing g Aluminium
m Oxide 9
131 g
Inletring - 9
160 Cover - 9
171 Diffuserr - 9
210 Shaft 1.4401
40 9
230 er
Impeller 1.4404
1 4404 9
270 Deflector crown - 9
341 Motor stool JL1040
412 Pump elastomers EPDM 9
502 Casing wear ring - 9
532.01 Extention sleeve - 9
471 Seal cover 1.4408 9
503 Impeller wear ring - 9
511 Center ring -
525 Spacer sleeve 1.4404 9
529 Bearing sleeve Tungsten Carbide 9
720.01 Special pipe part - 9
722 Taper piece JL1040
723 Counter flange -
862 Coupling (up to 4 kW) Aluminium AC-46000
862 Coupling (from 5.5 kW) JS1030
890 Base plate JL1040
901.07 Hexagon head bolt - 9
903.01 Screwed plug (vent) 1.4404 9
903.02 Screwed plug (drain) 1.4404 9
905 Tie bolt 1.4057
905.02 Tie bolt, internal - 9
914.06 Socket head cap screw - 9
920.02 Nut 1.4404 9
920.04 Hexagon domed cap nut 1.4404
930 Safety device Nord-lock 1.4404 9
932 Circlip 1.4571 9 19
950 Wave spring 1.4401 9
 Material conversion table
Material Description Code and material nr. Standard ASTM / AISI
JL1040 Cast iron GJL-250 EN 1561 A48:40B
JS1030 Cast iron GJS-400 EN 1563
1.4057 Chromium-nickel steel X17CrNi16-2--QT800 EN 10088-3 A276:431
1.4300 Chromium-nickel steel X12CrNi18-8 EN 10088 A276:302
1.4301 Chromium-nickel steel X5CrNi18-10 EN 10088 A276:304
1.4305 Chromium-nickel steel X8CrNiS 18-9 EN 10088 A276:303
1.4308 Chromium-nickel cast steel GX5CrNi 19-10 EN 10283 A743:CF8
1.4401 Chromium-nickel-molybdenum steel X5CrNiMo 17-12-2 EN 10088 A276:316
1.4404 Chromium-nickel-molybdenum steel X2CrNiMo 17-12-2 EN 10088 A276:316L
1.4408 Chromium-nickel-molybdenum cast steel GX5CrNiMo 19-11-2 EN 10213 A743CF8M
1.4460 Chromium-nickel-molybdenum steel X3CrNiMoN 27 5 2 EN 10088 A276:329
1.4571 Chromium-nickel-molybdenum steel X6CrNiMoTi17-12-2 EN 10088 A276:316Ti

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20
3.3 3.1 Inspection certificate

Following certificates are standard, type and/or order specific certificates which can be acquired by ordering the
certificate of your choice at DP-Pumps. The certificates you will find in this document are examples of the
possibilities what can be ordered at DP-Pumps. For prices of the required certificates please contact DP-Pumps
or your local contact/supplier.

The following examples have been added to this document:

• 3.1 Inspection certificate Hydraulic / hydrostatic / vibration performance test

• 3.1 Inspection certificate PTFE & Silicon free test
• 3.1 Inspection certificate Unit test

21
 3.3.1 3.1 Inspection certificate Hydraulic / hydrostatic / vibration performance test

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 3.4 3.2 Inspection report

Following certificate is standard, type and/or order specific certificate which can by acquired by ordering the
certificate of your choice at DP-Pumps. The certificate you will find in this document is an example of the
possibilities what can be ordered at DP-Pumps. For prices of the required certificates please contact DP-Pumps
or your local contact/supplier.

List of notified bodies

• DNV(Det Norske Veritas)
• ABS (American Bureau of Shipping)
• BV (Bureau Veritas)
• RINA ((Registro Italiano Navale)
• LR (Lloyd’s Register EMEA)
• RMRS (Russian Maritime Register of Shipping)
The following example have been added to this document:

• Hydraulic, hydrostatic and vibrations inspection report and the DNV certificate.

30
3.4.1 3.2 Inspection report Hydraulic, hydrostatic and vibration test witnessed by DNV

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 Certificate No:
N142K406
FOR PUMP - CENTRIFUGAL

This is to certify
that the product: Vertical Multi Stage Centrifugal Pump
(Example certificate for commercial use, see note on page 2)
Type designation: DPVSF 25/4 B

TE
Application/context: Water
Serial/tag no: 1234567-8

A
Has been found to comply with relevant requirements in:
DNV-RU-SHIP :Rules for classification: Ships (2022-07)

C
The product is intended for

FI
Yard: -
Yard No: -
Name of vessel:
DNV Id No:
TI
M/V DNVGL / IMO: 987654321
-
ER
The product / material has been marked: Serialno + NV on: Pump Housing

Particulars of Vendor and Purchaser

C

Vendor: KSB Manufacturing Netherlands B.V.

Vendor reference: 6001XXXX
Purchaser: KSB Manufacturing Netherlands B.V.
E

Purchaser reference: Internal use only

PL

Issued at Netherlands CMC on 2023-03-15

for DNV
M

This document has been digitally signed and will

A

therefore not have handwritten signatures

van der Ven, Arjen
EX

Surveyor

LEGAL DISCLAIMER: Unless otherwise stated in the applicable contract with the holder of this document, or following from mandatory law, the liability of DNV AS, its
parent companies and their subsidiaries as well as their officers, directors and employees (“DNV”) arising from or in connection with the services rendered for the
purpose of the issuance of this document or reliance thereon, whether in contract or in tort (including negligence), shall be limited to direct losses and under any
circumstance be limited to 300,000 USD.
36 Form code: CMC 201 Revision: 2022-12 www.dnv.com Page 1 of 2
 Certificate No: N142K406

Surveyor Supplementary information:

Important remark:
This is not a valid certificate, it is only generated for commercial purposes on request of KSB BV.

Product parameters:
Parameter name Value Unit
Rotational speed 2932 rpm
Input power 75 kW
Fluid type Water

TE
Fluid density 1000 kg/m³
Fluid viscosity 1 cSt
Fluid temperature 18 °C

A
Pressure Class PN10
Delivery head required / BEP (*1) 29.32 / 28.0 m H2O

C
Capacity required / BEP (*1) 62.1 / 58.4 m3/hr
Testdate 2023-XX-XX

FI
Test pressure 15 Bar
Motorpoles / Phases 2/3
Frequency
Voltage TI 50
400
Hz
V
ER
Motor Type HMA3 132S2-2
Motor serialnumber 123
Motor Brand Hoyer
C

Vibration Limit POR (*2) / MMV (*4) 4.2 / 0.83 mm/s

Vibration Limit AOR (*3) / MMV (*4) 5.1 / 0.80 mm/s
E
PL
M
A
EX

Form code: CMC 201 Revision: 2022-12 www.dnv.com Page 2 of 2 37

38
dp pumps
Kalkovenweg 13
2401 LJ Alphen aan den Rijn (NL)
t +31 172 48 83 88
www.dp.nl

97004432 I
03/2023